Document ZqdX3MdrokOv574QN48n8RJZ
PLAINTIFF'S EXHIBIT
WA-TEX 001918
PUNT* DEPARTMENTS
CLASSIFICATION %
OPERATIONS
JOB BREAKDOWN
Puget Sound
RP&S - Docks
Pumper
I Routine Operation
1
B-l Responsible for RP&S Operations
B-l Page 1
IMPORTANT STEPS
1. Personnel
....
2. Work Performance
. .
3* Safety
4. Fire Protection
KEY POINTS
As head operator you are In charge of your shift crew. Your responsibilities are many and varied and you are the determinlng factor as to whether you have a good, mediocre or poor shift crew*
As head operator you must know and be able to perform all items listed on the Job Contents of the Pumper Helper B, Pumper Helper A and Assistant Pumper*
Under general supervision of the Shift Foreman, and the direct supervision of your department Foreman, the head opera tor directs the work performance of the shift crew* It is your job to teach and direct the work of your crew so that they will become a dependable and efficient operating group In as short a time as possible*
The Pumper should*
a. Instruct, consult with and advise his crew of safety precautions, safety Information, safe practices, and known or anticipated hazardous con- ditions,
b* Be constantly on the alert for unsafe conditions.
c. Report unsafe equipment and conditions.
It Is your job to. be certain that the fire equipment on the Unit is ready and available at all times In case of an emergency. Specifically, you shall;
a. Check fire extinguishers, monitor nozzles, steam hose locations.
bo Chock that equipment is in proper place and in working orde*/.
| WA-TEX 001919
JOB BREAKDOWN
PLANTS DEPARTMENTS CLASSIFICATIONS
OPERATIONS
Puget Sound RP&S - Docks Pumper I Routine operation B-l Responsible for RP&S Operations
B-l Page 2
IMPORTANT STEPS 46. Fire Protection
(Continued)
5 . Training.
6. General
KEY POINTS
c. Report damaged or missing equipment by noting in Unit Log Book.
d. When on day shift, review with your crew the fire hazards and fire fight ing techniques.
e. In case of fire, assist In fighting fire or directing the control of the fire. Consult with the Shift Foreman.' (Fire Marshal) as quickly as possible.
When necessary, you will Instruct and train others in the performance of your work or the work of other lower classi fications .
Normally, the head operators will be given special training (Job Instruction Training) in the techniques required to train others.
The other responsibilities of the head operator for the safe and efficient operation of the Unit is covered in detail in the Job Breakdowns of each operation.
WA-TEX 001920
JOB BREAKDOWN
PLANTS DEPARTMENTS CLASSIFICATIONS OPERATIONS
Puget Sound RP&S - Docks Pumper II Routine Operation B-2 Review Operations with Relief
B-2
IMPORTANT STEPS
KEY POINTS
1, Review Present Conditions
Read operating log and discuss with relief any changes In rate, tempera
tures or pressures and reasons why changes were made.
2. Review Any Upsets on Previous Shift
a. Causes and results of upset. b. What needs to be done.
c. Steps taken to prevent recurrence.
3,, Review Status.of Equipment Repairs
a. What has been done. b. What needs to be done.
c. Who is to finish job and when.
d. Any Permits required.
4. Discuss Anticipated a. other Units starting up or
Changes
shutting down.
b. Charge stock changes, etc.
5. Discuss Stream Tests "
a. Laboratory or unit reports. b. Samples awaiting test.
c. Samples needed.
6. Other Pertinent
Detail
Necessary to maintain continuity of operations and on test stream.
WA-TEX 001921
JOB BREAKDOWN
B-3
PLANT: DEPARTMENT? CLASSIFICATIONS
OPERATION:
Puget Sound
'
RPAS - Docks
Pumper
II Routine
Operation
B-3 Acknowledge and Acquaint Personnel With
Operating Orders
IMPORTANT STEPS
KEY POINTS
'
1. Read Log Book and Operating Instruc tions
2, Review and Analyze Flow Sheets L
3. Issue Orders to Crew Metrtbers
a* With crew members on your shift.
b. Be Bure you and they understand the instructions and discuBS assign ments.
a. Issue orders. If necessary, for any change.
a. Check equipment.
b. Lubricate equipment.'
c. Clean up.
d. Inspect instruments.
e. Cheek for leaks on vessels, lines, etc.
f. Take required or special samples, etc.
WA-TEX 001922
JOB BREAKDOWN
PLANT; DEPARTMENT!
CLASSIFICATION: OPERATIONS
Puget Sound
RP&S - Docks Pumper XI Routine Operation B~4 Check Unit Operations
B-4
IMPORTANT STEPS
KEY POINTS
lo Check Run Sheets 2. Check Tank Gauges
a Check and analyze run sheets at least twice per shift under normal conditions.
b. When operations are upset addltlonal observation and checks should be made.
c. Keep run sheets clean and in orderly condition.
a. Regularly to be sure stock Is available to maintain steady operation of unit.
b. If necessary} have charge tanks
.switched
i WA-TEX 001923
JOB BREAKDOWN
PLANT* DEPARTMENT*
CLASSIFICATION* OPERATION*
Puget Sound RP&S - Docks
Pumper H Routine operation
B-5 Check RP&8 Equipment
B-5
Page 1
IMPORTANT STEFS
KEY POINTS
1. Make Routine Checks a. Check all operating equipment at
least once per shift.
.2 Check Pumpa
a. Lubrication - see that oil cups are
full,
b. Cooling water is O.K.
c. Packing glands or seals O.K,
3. Check Instruments >
a. Note action.
b. See that charts are in place and marking properly.
c. Keep instrument Dept, advised on any requiring attention.
4. Check Regulators
a* Packing glands for leakage.
b Air connections for leakage.
c. Proper operation.
d. Call Instrument Dept, regarding any faulty operation.
5. Check Pressure Gauges
a. Periodically to observe if they are indicating accurately.
6. Check Plug cocks
a. Follow up greasing schedule on plug cooks.
b. Have cooks greased according to schedule,
7. Check Steam Traps a. Watch for faulty operation.
b. Have repairs made if necessary.
I WA-TEX 001924
JOB BREAKDOWN
PLANT:
-
DEPARTMENT:
CLASSIFICATION:
OPERATION: -
Puget Sound
-
RF&S - Docks
.
Pumper
II Routine Operation
B-5 Check RP&S Equipment (Cent.)
B-5
Page 2
IMPORTANT STEPS
KEY POINTS
8. Check for Leaks
-
a. Check dnit regularly each shift.
b. Look out for leaks at:
1. Lines 2. Tanks 3. Drums 4. Pumps, etc.
c. Have repairs made promptly.
| WA-TEX 001925 i
JOB BREAKDOWN
PLANT *
Puget Sound
DEPARTMENT;
RP&S - Docks
CLASSIFICATION-; Pumper
OPERATION;
II Routine Operation
$>-6 Coordinate Activities of Crew
B-6
IMPORTANT STEPS
KEY POINTS
1. Check Attendance
a. Note any absence of crew member.
b. Notify shift Foreman of absence and arrange for holdover.
2. Assign Personnel
a. Other than routine duties.
b. In an emergency assign crew to closely coordinate work.
3. Check op.. Progress
a. Keep close contact at all times and observe whether assignments
are being properly carried out.
4. Promote Cooperation a. Endeavor to do everything possible
to have crew members cooperate to bring about good operations and a good shift crew.
5. Keep Crew Informed
a, Keep members advised of changes or new orders whether they affect him or not.
6. Offer Help
a. Always offer help and advice as the situation requires.
; WA-TEX 001926
JOB BREAKDOWN
PLANT:
DEPARTMENT: CLASSIFICATION: OPERATION:
Puget Sound
RP&8 - Books
Pumper II Routine Operation B-7 Cheek Tank Inventories
B-T
IMPORTANT STEPS
KEY POINTS
1. Charge Tanks 2. Blending Tanks
a. Check gauges on gauge sheet.
b, Contact Unit Operators for in formation on tanks and gauges,
a. Contact Unit Operators when re quired and give them information on tanks and gauges.
b. Record tank used and time of any change.
j WA-TEX 001927
JOB BREAKDOWN
B-8
PLANTS DEPARTMENT: CLASSIFICATION: OPERATION:
Puget Sound
'
RP&S - Docks
Pumper
II Routine Operation
B-8 Maintain Operating Materials and Supplies
IMPORTANT STEPS
KEY POINTS
1. Make Daily Check
2. Check Chemical
Supply
.
3. Check Lubricating
Oils and Greases
4. .Check Stationery Supply
5. Tools and Equip ment
6. Check Sampling
Supplies
a. On each shift, make dally check of materials and supplies as listed below.
b. Report any shortages to 8 to 4
shift who will order.
a. Notify Foreman of shortage.
b. Foreman must sign Storehouse Order.
a. Notify Foreman of shortage.
a. Pumping records, carbon, pencils, sample tags, time sheets, log book. Hot Work and Safety Work Permits, paper, etc.
b. Prepare stationery order and give to Foreman.
a. The Foreman will order rags, wrenches, gauge tapes, etc.
a. Order from Laboratory - sample bottles, tags, RVP Bombs.
WA-TEX 001928
i
JOB BREAKDOWN
PLANT: DEPARTMENT: CLASSIFICATION:
OPERATION:
Puget Sound RP&S - Docks Pumper .
II Routine Operation B-9 Maintain Safety Equipment
B-9
IMPORTANT STEPS
KEY POINTS
1* Check Fire Blankets a. For condition and to assure their being In the proper place.
2 Check Safety Showers a. Periodically to assure that they
and Eye Fountains
are ready for use.
b. Promptly report any defective.
3. Check Equipment and Conditions
a. Be alert for unsafe conditions and have corrected promptly.
b. Report any unsafe equipment.
c. Consult with and advise shift crew
regarding safety.
'
d. Periodically review with crew the safety precautions as outlined in
the Basic Training section of the Job Breakdowns.
WA-TEX 001929
JOS BREAKDOWN
B-20
PLANT: DEPARTMENT: CLASSIFICATION:
OPERATION:
Puget Sound RP&S - Docks Pumper II Routine Operation B-10 Direct Safe Performance
IMPORTANT STEPS
KEY POINTS
1. Hold Safety Discus- a. Each Pumper should consult with the
sions
Foreman and secure suitable informa-
tlon to hold safety discussions with
his shift crew.
b. Hold safety discussion at least once each month as operating conditions .
permit.
c. Cover all safety phases of unit operations.
2. Review Safety Precautions
a. Refer to Basic Training Job Break down.
b. Ask Foreman to review Safety Manual Instructions.
3. Follow-up
a. Insist on shift crew following safety precautions at all times during
normal operations.
b. Review Hot Work and Safety Work Permit Instructions.
WA-TEX 001930
JOB BREAKDOWN
PLANT? DEPARTMENT? CLASSIFICATION? OPERATION?
Puget Sound
RP&5 - Books
Pumper II Routine Operation B-ll Check Fire Equipment
B-ll
IMPORTANT STEPS
KEY POINTS
1. Inspect
2. Check
3, Replace Equipment 4. Protect in Cold
Weather 5. Safety Steam Hose
a. Regularly inspect fire equipment on Unit.
b. Effort should be made to Inspect each shift.
c. Observe that all equipment Is in place and in working order.
a. Monitor nozzles to be sure water pressure is at control valves at all times.
b. To assure nozzles have not become plugged.
c. Hand extinguishers and foam carts (if any), to be sure they are ready to use.
a. When equipment is moved for protec tion during welding or during down periods, have it replaced to regular location as soon as possible.
a. Check hydrants and foam equipment regularly and protect against freezing.
a. See that safety steam hose remains at the proper location.
b. Check to see that it is used only for designated purpose.
js WA-TEX 001931
JOB BREAKDOWN
B-12a
PLANTS
DEPARTMENT; CLASSIFICATION;
OPERATION;
Puget Sound
RP&S - Docks
Pumper
II Routine Operation
.
B-12a Inspect and Approve Vessels and Equipment,
for Repairs and Maintenance
Drain, Flush and Gas Free
IMPORTANT STEPS
KEY POINTS
1. Prepare Equipment "
.
2. Issue Permits
a. Before any enclosed equipment, vessel or line Is entered for inspection or work, it must he made "gas-free" of hydrocarbon vapors.
b. See that blinds are in as required.
c. After steam purging, arrange for gas-test. See Job Breakdown B-12b,
d. Make visual inspection that vessel is o.k.
e. If pumps or lines are to be opened, make sure blinds are in, or that block valves are securely closed and holding. If product is hot or there is pressure against the block valves, have blinds Installed as extra safety precaution.
a. See Job Breakdowns B-12e and B-12d for detailed procedure.
WA-TEX 001932
JOB BREAKDOWN
B-12b
PLANTS DEPARTMENTS CLASSIFICATIONS
OPERATION:
Puget Sound
RP&S - Docks
Pumper
II Routine Operation
B-12b Inspect and Approve Vessels and
Equipment for Repairs and Maintenance
Arrange for Gas Tests
IMPORTANT STEPS
KEV POINTS
lo Responsibility 2. Procedure
3. Prepare Permit
a. Whenever a gas test is required by the instructions covering Hot Work and Safety Work Permits, it will be the responsibility of the Pumper to see that arrangements are made to have tests taken.
a. Determine from Foreman or craft department involved the time work men will be available to do the work.
b,, Call the Laboratory or Fire Equipment Inspector and arrange to have the
necessary gas tests within two (2)
hours of the time work Is expected to begin if between 4 PM and 12 MN, or otherwise scheduled.
c. Notify Laboratory whether it will
be necessary to make tests for H2S
(hydrogen sulfide) or CO (carbon monoxide) in addition to test for combustible hydrocarbons.
a. Have Hot Work and/or Safety Work Permits prepared in accordance with instructions on Job Breakdowns B-12c and B-12d.
b. Have person making gas tests specify results and conditions and sign Permits.
j WA-TEX 001933
PLANT:
DEPARTMENT: CLASSIFICATION: OPERATION:
JOB BREAKDOWN
B-12c
, Puget Sound
Page 1
RP&S - Docks Pumper
II Routine Operation B-12c Inspect and Approve Vessels and Equipment
for Repairs and Maintenance
Prepare Safety Work Permit R-241-A
IMPORTANT STEPS 1. Responsibility
KEY POINTS
a The Pumper is responsible for prepar ing the signing Safety Work Permits, Form R-241-A, to unhead, enter dis connect, work in or on vessels, tanks, and other enclosed equipment, and lines, pumps, buildings, sumps, floating roof tanks, and similar equipment, wherever a hazard to per sonnel may exist from combustible or toxic gases, oils, chemicals, lack of oxygen, steam, heat, air, water or electricity,
b. The Pumper Is also responsible for . assuring that conditions on the unit vessel, tank, line, equipment or surrounding area are such that the . safety of both personnel and equip ment is assured.
e. Responsibilities also include drain ing, flushing, Btearaing or otherwise purging and ventilating, inspecting and having tests made for combustible or toxic gases.
d. The Pumper Is responsible for secur ing gas tests.
e. The Pumper is responsible for notify ing the Foreman and securing proper countersignatures as required by Standing Instructions whenever:
1. The vessel tank or line to be unheaded, entered or disconnected is not gas free of combustible and toxic gases, or toxic chemicals and materials, such as hydrogen sulphide (HpS), carbon monoxide (CO), tetraethyl lead (TEL) or other toxic chemicals or additives.
| WA-TEX 001934
PLANT: DEPARTMENT: CLASSIFICATION ; OPERATION:
JOB BREAKDOWN
B-12c
Page 2
Puget Sound
RP&S - Docks
Pumper
II Routine Operation
B-12c Inspect and Approve Vessels and Equipment
for Repairs and Maintenance
Prepare Safety Work Permit R-241-A (Cont.)
IMPORTANT STEPS
1. Responsibility (Continued1)
KEY POINTS
2. A line or vessel still contains products and/or is still under pressure.
2 . Prepare Equipment and Work Site
3. Prepare Permit
3,, Personnel are required to go on or work on a floating roof tank or a "Poison Gas" tank.
a. Check to see that such items as pump ing out, stripping, draining or. other wise freeing equipment of product is done.
(NOTE? Equipment such as valves, pumps, exchangers, etc,, which are to be removed to the Maintenance Shops for repair must be purged of hydro carbon vapors, acids, caustic, etc., which may cause injury to Maintenance forces, and Safety Work Permit
attached showing equipment is O.K. to perform required work.)
b. Have Gas Tests taken.
a. In duplicate.
b. Have person making gas test to sign permit.
c. Follow detailed Instructions printed Inside of cover of pad of Form R-241-A
(ALSO REVIEW STANDING INSTRUCTION NOr'S and be sure you understandthe
Instructions).
d. Sign permit.
e. Have proper person countersign, if
necessary.
'
| WA-TEX 001935
PLANT; DEPARTMENT: CLASSIFICATION; OPERATION;
JOB BREAKDOWN
B~12c
Page 3
Puget Sound
RP&S - D09ks
Pumper *
II Routine Operation
.
B-12c Inspect and Approve Vessels and Equipment
for Repairs and Maintenance
Prepare Safety Work Permit R-241-A (Cont,,)
IMPORTANT STEPS
KEY POINTS
3. Prepare Permit (Continued)
.
f. THE SAME PERSON CANNOT SIGN AND
OTNTSKSIGN ttflg mm.----------------
g. Give permit to craftsman or operator responsible for perform ing the work.
O
WA-TEX 001936
PLANT*
DEPARTMENT* CLASSIFICATION: OPERATION:
JOB BREAKDOWN
B-12d
Page 1
Puget Sound
RP&S - Docks.
Pumper
II Routine Operation
B-ld Inspect and Approve Vessels and Equipment
for Repairs and Maintenance '
Prepare Hot Work Permit, Form R-24l
IMPORTANT STEPS 1 Responsibility
j
2 o Prepare Equipment and Work Site
` KEY POINTS
, a. The Pumper is responsible for prepar
ing and signing Hot Work Permits, Form R-241, whenever "hot work" must be performed anywhere in the depart
ment,
b. "Hot Work" is carefully defined In
Standing Instruction No. 3, which should be read and understood by every Operator.
c. The Pumper is also responsible for assuring that conditions on the unit, vessel, line, etc., and surrounding area are safe to perform "hot work".
d. He is also responsible for having gas
tests made and personally assuring himself that the vessel, line, or
other equipment Is safe for the per formance of "hot work".
e. The Pumper must SIGN the permit and is responsible for~Eaving the permit properly countersigned before it is issued.
.
a. Have equipment free of product and
gases.
-
b. Blind off where necessary.
c. Clear away combustible materials in area.
d. cover sewers, ditches, and drains., e. Wet down planks, scaffolds, etc.
| WA-TEX 001937
PLANTS
DEPARTMENTS CLASSIFICATIONS OPERATIONS
JOB BREAKDOWN
B-12d
Page 2
Puget Sound
RP&S - Docks
Pumper
II Routine Operation
B-12d Inspect and Approve Vessels and Equipment
for Repairs and Maintenance
Prepare Hot Work Permit, Form R-241 (Cont.)
IMPORTANT STEPS
KEY POINTS
2. Prepare Equipment and Work Site (Continued)
f. Provide for fire protection, and fire guard if necessary.
g. Install flashing red light where possible.
3. Prepare Permit
a. In duplicate.
b. Have Gas Tester sign.
c. Follow detailed Instructions printed on inside cover of Form R-241. (Also review Standing
Instruction No. 3)
d. Sign permit.
e. Have countersigned.
f. THE SAME PERSON CANNOT BOTH SIGN
xmixmMEBBr.------------------------------- "----------------------------------------------
g. Issue permit to person responsible for performing the work.
NOTE? IN CASE OF EMERGENCY OR UNUSUAL OPERATING CONDITIONS WHICH MAY CAUSE THE ESCAPE OF FLAMMABLE VAPORS OR LIQUID AFTER PERMIT IS ISSUED OR WORK BEGINS, THE PUMPER SHOULD PROMPTLY HALT ALL "HOT WORK" AND HAVE ALL OPEN FIRES EXTINGUISHED BOTH ON THE UNIT AND SURROUNDING "OPEN AREAS". A SERIES OF SHORT BLASTS ON THE CENTRAL CONTROL HOUSE WHISTLE SHOULD BE BLOWN TO HALT THE WORK, IF NECESSARY.
"HOT WORK" CANNOT THEN BE RESUMED UNTIL AUTHORIZED BY THE MANAGER, ASSISTANT MANAGER, SUPERVISOR OF OPERATIONS, OR SHIFT FOREMAN IF AFTER REGULAR HOURS.
i WA-TEX 001938
JOB BREAKDOWN
B-12e
PLANT: DEPARTMENT: CLASSIFICATION:
OPERATION:
Puget Sound RP&S - Docks
Pumper II Routine Operation B-12e Inspect and Approve Vessels and Equipment
for Repairs and Maintenance
Direct Placement of Blinds
IMPORTANT STEPS
KEY POINTS
1. Responsibility 2. Inspect Location
3. Prepare Permit
a. The Pumper should personally direct the placement of blinds while the unit is operating.
a. Inspect location and area nearby to be sure equipment and conditions are safe.
b. Tag or mark blind location for identification to prevent error.
a. Prepare Safety Work Permit, when required by instructions, and issue permit to person doing work.
b. Assure yourself personally that equipment or line Is depressured, clear of product and safe to place or remove blind. If not, then specify all precautions which must be taken to assure safety of per sonnel and equipment.
WA-TEX 001939
JOB BREAKDOWN
B-13a
PLANT:
Puget Sound
DEPARTMENT:
RP&S - DookB
CLASSIFICATION: Pumper
OPERATION:'
II Routine operation
B-13 Maintain Records and Reports
a. Operating Log
IMPORTANT STEPS
KEY POINTS
1,, General
a. A record will be kept on a standard log form with an original and one carbon copy.
b. The copy goes to the Foreman with the morning reports while the original remains In the log book at the control room.
2. Information Included
a. Changes in or unusual operating conditions.
b. Changes in scheduled unit operating' personnel.
c. Repair items:
1. Routine 2. Emergency 3* Completed
d. Operating Recommendations*
e. Contacts with other departments.
3. Sheets to be Kept Clean and Neat
a. The Operating Log is not to be defaced with drawings or writing not pertinent to the information listed above.
WA-TEX 001940
JOB BREAKDOWN
PLANTS DEPARTMENT? CLASSIFICATIONS OPERATIONS
Puget Sound
RP&S - Docks
Pumper II Routine Operation B-13 Maintain Records and Reports b. Run Sheets
B-13b
IMPORTANT STEPS
KEY POINTS
1. General
2, Check for Proper Entrlea
3. Review
a. These sheets, kept in the unit control rooty maintain a continuing record of operating conditions.
a. Proper spaces and column.
b* Rates.
o. Flows.
d. Temperature.
e. Pressures.
a. Recheck entries and information.
WA-TEX 001941
JOB BREAKDOWN
PLANT:
Puget Sound
DEPARTMENT:
RP&S - Docks
CLASSIFICATIONS Pumper
OPERATIONS >
II Routine Operation
B-13 Maintain Records and Reports
-c. Repair List
B-13o
IMPORTANT STEPS
KEY POINTS
1, General
2. Routine Repair Items
3. Emergency Repair Items ...
4. List Items for Down Period
a. A repair list shall he kept on each unit and the information shown
entered In the Operating Lcfe at the end of each shift.
a. List equipment, location and repairs needed such as cleaning, changing, repairing, etc.
a. List equipment and location,nature
of repairs, changes, etc., to be
made.
'
a. See that any remaining items are . scheduled for repair and mainten ance during down period, if neces
sary.
WA-TEX 001942
JOB BREAKDOWN
B-l4
PLANT i DEPARTMENT! CLASSIFICATION!
OPERATION!
Puget Sound RP&5 - Docks Pumper II Routine Operation B-14 Direct Clean Up and Housekeeping
IMPORTANT STEPS
KEY POINTS
1* Check Each Operators a. Pumper should check during his
Duties
shift to see that each member of
shift crew is doing his share of
clean up in the area assigned him
by the foreman.
b. See that unit area is kept in neat* clean and orderly condition and
SAFE.
2. Check Punps and Equipment
a. See that pumps, lubricators; etc. are kept clean, excess oil cleaned up and bases kept neat.
b. See that water and steam hose, and other equipment is in place or on
racks provided.
3. Assign Special Duties
a. Whenever necessary to clean up spills or other unusual conditions* or catch up on clean up, assign duties to available operators.
4. Report Needed Maintenance
a. Whenever pumps or other equipment require painting for appearance or
to prevent rust or deterioration, list on repair list or leave note
for foreman.
WA-TEX 001943
I
JOB BREAKDOWN
PLANT: DEPARTMENT: CLASSIFICATION: OPERATION:
Puget Sound RP&S - Docks Pumper
II Routine Operation B-15 Direct Running Maintenance
B-15
IMPORTANT STEPS
KEY POINTS
1. Responsibility '
2. Adjust Packing Olands _
3, Replace Pressure Gauges
4. Ink Recording Pens
5. Make Minor Adjust
ments
a. Pumper is responsible for seeing that normal running maintenance 1b performed by each crew member, such as:
a. As necessary to avoid waste of steam or products, and to protect equipment and personnel against escaping vapors, caustic, or acid and the possibility of explosion.
,b. . DemOmNspOftTeoAtTaTwEimMthPT;m-T-Or-m-A-D-rJ-Um-S-T--sP-U-mM--Ps-S-.
a. BE SURE TO CLOSE VALVE OR COCK TO
JbEbEcPesUsCaTrR?J pmrevsmsur'Te acmamme.cHm:-i-m----
a. Whenever necessary.
a. To mao! necess
ry or equipment as to avoid breakdowns.
WA-TEX 001944
JOB BREAKDOWN
B-l6
PLANTS DEPARTMENTS CLASSIFICATION:
OPERATION:
Puget Sound
RP&8 - Docks
Pumper
II Routine Operation
B-16 Coordinate Unit Operations With Other
Units and Departments
IMPORTANT STEPS
KEY POINTS
1. Responsibility
a. Pumper is responsible for coordina ting the operations of RP&S with other units and departments
2. Coordinate charge
and Production Rates
a. Check availability of charge stock with VPS & FCCU(.
b. dive units charge rates when neces
sary.
.
c. Check with Alky and other units con-, earning ability to receive produc tion.
3. Coordinate Tests
a. Keep close check on Laboratory and unit test results.
4. Coordinate Utilities a. Keep Boiler House advised of any changes in steam or power require
ments .
5, Coordinate Waste Waters
a. Keep Effluent Plant advised of any . oil spills, or approximate amount of ships, ballast.
WA-TEX 001945
JOB BREAKDOWN
PLANT? DEPARTMENTS CLASSIFICATIONS
OPERATION:
Puget Sound RP&S - Docks Pumper II Routine operation B-17 Relieve Crew Members
B-17
IMPORTANT STEPS
KEY POINTS
1. Emergencies
2. Training.
3. Temporary Relief
a. Should a crew member become sick, injured or for some other unusual condition, find it necessary to leave the job, the Pumper should take over his duties and remain until the crew member returns or relief can be provided.
b. Never leave any job unattended for any great period of time.
a. Pumper may, from time to time, relieve crew members for short periods or time in order that they may receive training on some phase of their jobs or the next higher classification.
a. Temporary relief may be made by the Pumper for short periods of time for other good reasons.
| WA-TBX 001946
m
PLANT:
.
DEPARTMENT:
CLASSIFICATION:
OPERATION:
JOB BREAKDOWN
B~l8
Page l
Puget Sound
RP&S - Docks
Pumper*
II Routine Operation
B~l8 Train and Direct Training of Crew Members
IMPORTANT STEPS 1, Train Others 2. Use Job. Training
Materials
3, Job Instruction Training (J,I,T.) Method a. Tell and Show
KEY POINTS
a. Pumper Is responsible for training and directing the training of other crew members as*&Ssigned by the Foreman.
a* Training should be given In accord ance with the Job Content and Job Breakdowns of the Classification for which the man is being trained,
b. The method of training should follow the J.I,T. pattern outlined below,
e. As training is given any changes in procedure, method of operation, safety precautions, etc., which may differ from the prepared Job Break downs should be noted and called to the Foreman's attention.
d. The trainee should also be taught how to use the Job Contents, Job Break downs and Operating Manuals as a ready reference should he be undecided at some future time as to the correct procedure to follow.
a. Put trainee at ease.
b. Make him feel welcome.
a. Tell and show trainees How to trace flow fiEat equipment is used for When each operation Is to be done Why it is done a certain way Where equipment, tools, chemicals, etc., are to be found. How to handle equipment What he must learn and know in the way of Basic Training How to secure necessary Basic Train ing.
! WA-TEX 001947
PLANT:
DEPARTMENT: CLASSIFICATION: OPERATION:
JOB BREAKDOWN
B-18
Page 2
Puget Sound
RP&S - Docks
Pumper
II Routine Operation
B-18 Train and Direct Training of Crew Members
IMPORTANT STEPS
KEY POINTS
3. Job Instruction Training (J.I.T.) Method (Cont.)
b. CAUTIONS DON'T CONFUSE HIM - GIVE
HIM ONLY WHAT HE CAN ABSORB. NO TWO PERSONS LEARN AT THE SAME RATE.
b. Correct Mistakes
a. Allow trainee to perform each opera tion after explaining it to him.
b. Have him explain WHAT he is doing and WHY.
c. Correct mistakes as they occur.
c. Repeat
a. As often as necessary until you are sure he understands the job.
d. Use Job Contents a. Have trainee refer to his copy of
and Breakdowns
Job Contents and Breakdowns after -
you have reviewed each job.
b. USE YOUR COPY WHILE INSTRUCTING SO UNIFORM TRAINING CAN BE DONE.
e. Put Trainee on El^Own
a. Let him try the job alone.
b. Tell him to come to you, refer to Job Breakdowns or see other designa ted persons or references if he needs help.
f. Check Results
a. Occasionally, until only normal direction is needed.
b. Encourage questions.
4. Maintain Record of Training
a. Pumper should see that each crew member assigned to train others shows the training accomplished by dating and inltieltog the Training Schedule (Job Conwent) as training is completed on each item.
b. Foreman will then determine what degree of proficiency the trainee has attained.
j WA-Tex 001948
JOB BREAKDOWN
PLANT? DEPARTMENTS CLASSIFICATIONS OPERATIONS
Puget Sound RP&S - Docks Pumper II Routine Operation B-19 Direct Emergency Procedures
B-l9
IMPORTANT STEPS
KEY POINTS
1. Responsibility
2. Actual Emergency .
3. Direct Control Measures
a. Each Pumper should see that the crew members on his shift are thoroughly familiar with the partial and emergency shut-down proceduresoutllned in the Job Contents and Job Breakdowns of their respective classifications.
b. Pumper should also see that crew members are alerted to the possi bility of other emergencies which are not covered by training materials. ..
a. When confronted by an actual emergency quickly analyze the situation and type of emergency. NOTE: TIME IS A FACTOR IN MANY EMERGENCIES* HOWEVER, A MOMENT SPENT IN ANALYZING THE SITUATION MAY SAVE TIME AND AVOID ERRORS. KEEP CALM.
a. Direct each crew member to carry out their part in handling the emergency*
b. Assist as necessary.
c. Call for assistance as soon as possible - Notify Foreman or Shift Foreman.
d. Notify other departments that may be affected by the emergency as soon as possible.
WA-TEX 001949