Document ZVB28J1eaKmB3p8og3z7EjEV
The Chemical World This Week
S HEALTHY RATE
Like most other measures of indus
try performance, productivity and
unit labor costs in the chemicals
and allied products industry have
cooled off from their outstanding
recovery pace in the third quarter.
Still, preliminary results calculated
by C&EN from government data
show continued improvement after
the collapse in these two indicators
during the recession.
Productivity (physical output per
hour worked by production person
nel) in chemicals and allied prod
ucts made its third successive quar-
ter-to-quarter gain in the fourth
quarter with a rise of 1.2%. This
pickup is much less than the re
vised 5.2% gain in the third quarter.
However, it brings the year-to-year
productivity increase back up to the
industry's traditional pace with a
reading of about 8% by year's end.
Final government data on the
fourth quarter and a revision in data
series for previous years will change
these figures somewhat in the next
few months.
.
Unit labor costs (labor cost per
unit of physical output) in chemi
cals and allied products stayed just
about even in the fourth quarter
with the third quarter, according to
preliminary calculations. This did
not continue the 1.8% quarter-to-
quarter drop in the third quarter,
which was the first such drop in two
and a half years. However, the
fourth-quarter reading confirms
that the runaway rise in unit labor
costs during the recession has been stopped. The relative quiet in this indicator over the past three quar
ters leaves unit labor costs in the fourth quarter just 1.3% higher than in fourth-quarter 1974.
However, for all of 1975 unit labor costs were still about 9% over 1974. This increase is greater than the 8% increase in 1974 over 1973 and very
much out of line with the chemicals and allied products industry's aver age annual 1% drop in unit labor costs, from 1964 through 1973. The industry's labor cost for a unit of output is now about 15% higher than in 1967.
Average productivity in chemi cals and allied products for all of 1975 was about 1% over 1974. This weak gain is about the same as the gain in 1974 over 1973. Both years
are considerably under the indus try's average 7% annual gain from 1964 through 1973. Average pro ductivity in 1975 remained stalled on a plateau about 50% higher than
productivity in 1967. The 50% rise in productivity in
the past eight years slightly exceeds the chemicals and allied products
industry's 43% rise in production
over this period. The reason is that
actual hours worked in 1975 were
about 5% less than in 1967. This
drop was due largely to the reces
sion. The level of hours worked rose
strongly in the third and fourth
quarters, although not as fast as
production.
The rise in productivity in the
fourth quarter just about matched
the gain in wages. Hence, the static
reading for fourth-quarter unit
labor costs. The 1.8% quarter-to-
quarter gain in wages in the fourth
quarter was also less than the cor
responding rises in the past three
quarters.
For 1975 as a whole, wages in
chemicals and allied products rose
about 10% over 1974. This com
pares with a rise of 9% in 1974 over
1973. The increases in both years
were above the fairly steady 5 to 7%
annual increases in wages in the
previous several years. The indus
try's average hourly wage in 1975
was 73% higher than in 1967. This
increase has outstripped the indus
try's 50% rise in productivity during
this period.
Monsanto plans to stop making PCB's
Monsanto, the only U.S. producer of polychlorinated biphenyls (PCB's), says it will stop making them "eventually." F.-J. Fitzgerald, a Monsanto corporate vice presi dent, says it's too early to set an ex act timetable for the phase-out. But, he adds, "as soon as we are satis fied that the electrical power indus try's needs for usable, acceptable
alternate dielectric fluids has been met, by whomever, Monsanto will voluntarily shut down its PCB man ufacturing unit." .
PCB's came into commercial use
more than 45 years ago. Their main use has been as dielectric and heat transfer fluids for capacitors and transformers, but they also found wide application as plasticizers, as hydraulic and lubricating fluids,
and as components of "carbonless carbon paper." U.S. production
peaked at 72 million lb in 1970.
The compounds were long thought to be relatively inert and
nontoxic. But about 1966 a Swedish scientist discovered PCB residues in
fish and wildlife tissues. Since then PCB's have been detected, some
times in high concentrations, in a variety of fish and animals, in rivers and lakes, in bottom sediments, and even in'foods. Adverse effects began to be attributed to PCB's. For ex ample, one study showed that feed
ing chickens small amounts of PCB's caused a marked drop in egg "hatchability." Also, the reproduc
tion rate fell off precipitously in ranch mink fed PCB-contaminated coho salmon from Lake Michigan. The mink ranchers had to switch to
different, more expensive feeds. Because of the growing concern
about environmental effects, Mon santo in 1971 voluntarily adopted the policy of selling PCB's only for use in closed electrical systems. Production fell to about 40 million lb a year. Despite the restriction, PCB contamination has remained
distressingly high in some areas. According to some studies, PCB levels in Lake Michigan trout and
coho salmon actually have increased since 1972.
Consequently, there has been a growing clamor for a complete ban. Last November, for example, at a
4 C&EN Feb. 2, 1976
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Chicago meeting on PCB's, assis tant interior secretary Nathaniel P. Reed complained that multimil lion-dollar programs to rebuild Great Lakes fisheries would be "for naught" if high PCB concentration made the fish unfit for consumption. He called for elimination of all sources of PCB's within three years. And Environmental Protec tion Agency administrator Russell E. Train has on several occasions cited the PCB problem as evidence of the need for a strong toxic sub stances control act.
For most applications, switching from PCB's has caused no great difficulty. But because of a combi nation of PCB properties--stability, nonflammability, and high dielec tric constant--no completely satis factory substitutes have been found for use in transformers and capaci tors. However, several companies are working on finding substitutes.
Safety data of drugs,
pesticides queried
Drugs and pesticides may be reach ing the U.S. market without ade quate proof of their safety, two gov ernment agencies told the Senate Subcommittee on Health late last month. The problem arises from the fact that in most instances regula tory agencies, such as the Environ mental Protection Agency and the Food & Drug Administration, must rely on data submitted by a prod uct's manufacturer to determine that product's safety. But there is generally no agency supervision of facilities where the safety tests are performed. -
EPA deputy administrator John R. Quarles Jr. told the subcommit tee, chaired by Sen. Edward M. Kennedy (D.-Mass.), that although "private laboratories generally pro vide competent and honest service, there are indications that serious problems may exist" in the conduct of pesticide testing. These prob lems can range from a laboratory's technical incompetence to perform safety tests due to an inadequacy of personnel, equipment, or manage ment experience to the withholding from EPA of valid test results indi cating dangerous pesticide charac teristics. In addition, Quarles says, a laboratory's independent scien tific judgment might be impaired by its close economic relationship with a pesticide producer on which it is dependent for contract work. Or the laboratory, at the request of the manufacturer, might intentionally misrepresent test results.
Quarles: serious problems may exist
Quarles told the subcommittee
that EPA has found instances in
which an unknown number of sub
cutaneous tumors were removed
from test animals during the last
six months of life and where inde
pendent pathologists diagnosed
many more cancerous and precan-
cerous tumors in, test animals than
did the original laboratory patholo
gists.
FDA's system of new drug regula
tion is also heavily dependent on the
accuracy of data submitted by the
sponsor of the drugs. But Gregory
J. Ahart, director of the General Ac
counting Office's manpower and
welfare division, told the subcom
mittee that FDA's monitoring of
clinical. investigation--in which
drugs are tested on humans--has
been limited. He said that a review
of 155 clinical investigators, re
viewed from July 1972 to January
1974, showed that 115, or 74%, failed
to comply with one or more of the
regulations covering human testing.
According to Ahart, half of the in
vestigators did not keep adequate
records of the drug being tested,
35% did not get proper consent from
the patients involved, and 23% did
not maintain records accurately re
flecting the condition of the pa
tients before, during, and after the
study.
'
However, the subcommittee was
told that steps are being taken to
ensure the accuracy, reliability and
completeness of test data submit
ted to the agencies. Quarles said
that EPA, FDA, and the National
Cancer Institute have agreed to es
tablish a cooperative auditing and
inspection program. The program
will set laboratory testing standards
including standards for personnel
qualifications, equipment, and
laboratory management. And the
program will call for regular audit
ing of laboratrvr:c rterf amine safetv
testing.
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Balloon probes seek fluorocarbon data
As the debate over chlorofluorocarbons and stratospheric,ozone con tinues, researchers are continuing to strive to measure accurately the re actions taking place more than 50,000 feet above the earth's surface.
Some effort has been directed to ward this end already, including the launch of a satellite, the Atmo sphere Explorer, last November (C&EN, Nov. 24, 1975, page 25). This satellite will look down on the earth's ozone layer from about 85 miles from the planet's surface. Us ing backscatter ultraviolet spectro photometry, it will determine the density and vertical profile of the ozone layer.
A somewhat more direct ap proach that has been used before will be attempted again this month by scientists from the University of Wyoming, Laramie, working with the National Oceanic & Atmo spheric Administration (NOAA). Using balloon probes, the research ers will look for traces of chlorofluorocarbons 11 and 12, used as propellants in aerosol products and as refrigerants.
Chlorofluorocarbons are believed by some scientists to initiate a chemical reaction in the strato sphere that would deplete the ozone there. This layer shields the planet's surface from harmful levels of ultraviolet radiation that other wise could cause more skin cancer and climatic changes.
At the same time, the Wyoming scientists, will attempt to determine the effect of the earth's natural ni trogen oxide cycle on stratospheric ozone. At least one scientist has speculated that use of man-made nitrogen fertilizers is throwing the natural nitrogen cycle out of balance --leading to increased destruction of ozone by nitric oxide produced in the stratosphere by photodissoci ation of nitrogen oxide (C&EN, Nov. 24,1975, page 6).
Balloon samplers will be launched from the Navy's weather station at McMurdo Sound, Antarctica, where they can rise into what Dr. Arthur L. Schmeltekopf, head of the sampling program, calls "the relatively clean stratosphere over Antarctica." Schmeltekopf believes the chlorofluorocarbon situation there is as it was over the lower latitudes two to three years ago.
Samplers on board the 35-lb in strument package of each double balloon consist of six stainless steel spherical flasks that have been evac-
'ted and meticulously cleaned.
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