Document ZJVjJ5ROD1keLpRb5o7qNMDyO
RESULTS OF AIR SAMPLES
H.K. PORTER COMPANY Charlotte, North Carolina
Report Prepared By: Howard E. Ayer
July, 1964
)
t0o z9
PLAINTIFFS EXHIBIT
1
Enclosed, are three copies of results of air sanples taken at the Charlotte Works, H. K. Porter Company, Charlotte, North Carolina. Counts on these samples have been completed for some time, but tabulation and calculation have only recently been finished.
'
As you know, a major part of our survey was done with membrane filters. For these filters, counts are reported for total fibers and for fibers longer than 10 p. These counts were made on Millipore lype AA filters rendered transparent by a mixture of $0% diethyl oxylate and $0% dimethyl phthalate. The counts were made using a U mm (1|3X) objective with phase contrast illumination. Where fiber counts are shown on the same line with an impinger count, these represent simultaneous, adjacent samples by the two methods. Most other membrane filter sam ples at particular operations were taken by personal samplers worn for periods of 1-2 hours by the individual operator. General air samples wore taken either by a sequential sampler or in an array of an elutriated and an unelutriated membrane filter, an elutriated midget impinger and an unelutriated midget impinger. The elutriated samples, which used a horizontal elutriator of the British National Coal Board Design ahead of the sampler, were merely to develop information as to relative "respirability," etc., and are not reported here. '
There are no official limits established in this country for asbestos fiber counts. As with dust counting, the count obtained depends upon the sampling and counting method. We have compared impinger counts with companion membrane filter sample counts, and while there are dif ferences between operations and between similar operations in different plants, it appears from samples taken so far that fiber counts by the
*t
___ i........... _____________________
fy/* ^ ^^
-2 -
r<r. v;. L, hilson -- July 20, 196.U
; reviously described method are equivalent to impinger counts of i> rrppcf as follows:
Total fibers -- 3o/cc fibers longer than, q ;x -- 30/cc fibers long.::' than 10 jo. -- 15/cc
It should be enphnoiee.-d that these u.ur.bors are averages, based on a IV'itei number of samples in four plants. They are included only to
v:' seme significance to the large number of fiber counts reported. f..~ filer counts are a much more direct measure of the asbestos ibir emposure than the impinger dust count, and it might be prudent 1.1 suggest additional controls "hen the above concentrations are ex ceeded ever, if the impinger counts are within the 5 mppcf.
'fe hope that the above information will be helpful to you in dis cussing these results with the company. Counts on the other four North Carolina plants have been completed, and you vdll receive the other reports as soon as they can be typed.
Sincerely yours.
Enclosures
reward 1. Ayer
' I 1
Senior Sanitary imagine er Asst. C?def, Engineering
Sec bion Research ana Technical
Services Branch
.
3
Results of Air Samples of February 196U Charlotte Works, H.K. Porter Company
Operation
Impinger______
Sample #
mppcf
Membrane Filter Fibers/cc
Sample # Total 10 n +
'iber Preparation
Blender Operator-BZ Person.
Stock Packer-BZ Willow Operator-BZ
Person. Stock Opening-Person. General Air - Seq.
Seq.
55 215 232
235 567
237 569
33
211
18 20 22 2U 26
Uo U2 . UU-
h6 hB
501
0.9
0.8 1.9 1.2 0.6
U.3
7.3 1.3 3.7
O.U 0.8 1.2
1.3 0.9
. 1.3
1.3
U.U 0.7 1.5 1.0
56
216
233 23U
568
50M 53 203
20U 206 236 570
3h
212 5U
202 2lU 201
19
21
23
25
27
:*29
Ul
U3
U5
U7
U9
7.8
6.2
6.9
6.2
' 15.9
5.U
7.8 8.3
10.6 11.0
20.9
68.6
160.3
1U.0
15.2
IlU .7 72.6
3.5
5.0
5.6
10.1
U.o
7.o U.o
i5.o
23.8
17.9
3.8
10.1
1.1
3.1 3.1 0.7 5.8
l.U 1.1
0.5
3.U 1.2
6.3
9.6
Ul.U 1.2 5.U
17.5 17 .U 1.0
1.2
1.8
3.U
2.1
l.U
0.8
2.9
U.2
2.8
2.8
1.0
Notes on Abbreviations: "Person." refers to personal samples on membrane filters
"BZ" refers to breathing zone samples by companion impinger & membrane filter "Seq." refers to unattended samples taken by a sequential sampler
4
Charlotte Works, H.K. Porter Co.
Operation
Impinger_____
Sample #
Fiber Preparation (cont.) General Air-Seqi . (cont.)
227
228
mppcf
O.U O.U
229 0.7
230 0.7
231 0.6
Seq. 553 0.8 55U 0.6 555 o.U 556 1.3 557 1.6 558 0.9
Carding Fixer - BZ
Person.
Uoi Uo5 U09 U13
10 529 5U8 . 730
0.2
o.5 1.3 0.7
1.6 1.9 1.3 0.9
Grinder - BZ
527 3.1
_______Membrane Filter Fibers/cc:
Sample # Total 10 |i
221 5.9 0.7
222 2.6 o.U
223 8.0 0.7
22U 1.6 0.9
225
10.5
2.8
226
12.6
2.8
559 8.0 2.U
56o 6.3 2.8
561
15.9
3.9
562 U.8 1.3
563 6.5 1.U
56U 3.5 1.8
U03 7.1 1.0 U07 6.9 1.U Ull 5.5 1.1 105 1U.9 U.5
9 16.1 6.0
530
22.1
3.7
5U9 18.5 2.5
729
22.1
3.7
822 13 .k 3.1
823
11.7
3.2
828
11.3
3.7
829 12 .U 3.6
528
19.2
U.U
Charlotte V/orks, H.K Porter Co.
-5
Operation Carding (continued)
Card Operator-BZ
Person.
Impinger
Sample #
mppcf
12 1.1
51 0.8 238 1.2 521 2.2
525 1.6 5U5 2.1 55o 3.1 U25 1.0
G.A. Rover Hauler-BZ
Person. Lap Card Operator-BZ
Person. General Air
Seq.
3 52U 591
U23
U 7 17 106 109 116. 119 509
510
511
512
513
1.2 1.8 0.8
1.5
2.6 0.9 1.5 2.5 0.8 2.2 1.5 o.U
0.3
0.8
0.6
1.2
Membrane Filter Fibers/cc
Sample // Total 10 n +
11 39.7 16.3
52
8.5
2.1
239 3.9 o.U
522
36.6
7.1
526 5U6
23.3 3U.7
u8..u1
551
39.1
8.1
U2U
19.1
2.9
103 19.9 U.7
107
16.8
3.6
108
12.2
U.7
502
15.6
2.9
503
36.8
7.U
5oU
2Ui9
8.9
505 28.9 10.2
531
21.9
7.3
532
Hi.?
2.9
5U7
16.2
3.6
1
38.3
8.8
523
16.8
U.3
592 3.8 2.6
218
12.9
U.2
U22 7.3 1.5 205 16.1 U.8
5
2U.0
8.0
6
16.1
1.8
lU U3.5 25.8 10U U9.3 18 ;i
ill 11.8 U.9
liU
32.8
5.9
117 33.7 5.U
515 3.5 1.U
516 7.8 1.0
517
1U.U
5.6
518 15.1 1.U
519 8.U 3.2
6..-
Charlotte Works, H. K. Porter Co.
Operation
Carding (continued) General Air (cont.) Seq.
Amosite Carding Breathing Zone General Air
Spinning Fixer - Person. Spinner Ring-BZ
_______ Impinger______
Sample #
mppcf
_______ Membrane Filter Fibers/cc
Sample # Total 10 +
51h
533
553U
535
536
5Ul U17
392 393 386 389 391
69 71 7k 62 8U 8831U 316 372 37k 380 382 585 595 625
1.0 520 1U.U 3.5
1.0 537 12.6 3.5
0.8
538 12.6 lull 0.2
539 17.0 3.2 0.5
5Uo 17.0 2.U
1.8 5U3 36.0 9.8
1.0 kl9
9.7 U.2
0.5
0.3 0.5 38k 12.5 3.5 0.3 0.6 390 16.5 9.2
820 6.3 2.9 826 2.2 1.7
0.3 68 3M 0.9
1.2 70 7.0 1.9
0.5 73 k.3 2.0 0.0 81 8.1 2.6
1.1 83 5.U 1.5
1.2 87 6.It 2.2
0.8 315 20.5 8.8
2.U 317
3.7 1.5
0.3 373
5.2 3.U
0.3 375 2.2 381
8.3 U.7 2.8 0.6
0.8 383 0.U 586 1.0 596
3.6 3.7 3.8 2.1 1.5
3.8 626
2.8 1.5
- 7 Charlotte Works, H. K. Porter Co.
Operation
Impinger
Sample //
Spinning (continued) Spinner Ring-BZ (cont.)
Person.
630 638
639
mppcf
1.7 2.3 O'. 3
Doffer - BZ General Air
Person.
Seq.
593
61 66 328 336 370
57
301
302
1.6
O'. 7
0.0 0.3 0.2 0.8 0.9
1.0
0.9
Membrane Filter Fibers/cc
Sample # Total 10 p. +
631 . 34 1.5 637 12.6 5.2 6U0 2.8 l.l 150 8.8 2.5 151 k.l 1.1 153 10.k 24 308 U.5 2.3 309 U.5 2.5 310 1.8 0.2 311 2.9 1.0 312 34 1.6 313 54 2.2 318 3.6 0.9 319 7.9 u.u 320 7.0 2.2 321 U.7 2.2 322 h.O 1.0 323 6.5 1.9 332 84 U.3 333 7.0 34 3U0 . 7.9 2.0 3U1 64 3.8 376 1.3 0.6 377 14 0.8 378 3.7 2.3 379 0.3 0.2 60U U.5 1.7 59U 3.5 24 813 9.2 U.3
59 9.9 5.2 6h 2.3 0.9
33k 3.8 0.9 368 7.9 2.1
30U 84 5.3
305 U.5 1.6
306 13.3 8.1 307 1.6 0.8
Charlotte Works, H. K. Porter Co.
8
Operation Spinning (continued)
General Air (cont.) Seq.
Twisting Fixer - Person. Twister - BZ
_______ Impinger______
Sample if
mppcf
_______ Membrane Filter Fibers/cc
Sample # Total 10 p +
-
358 o.5 352
3.8 1.6
359 o.U 353 2.8 0.8
360 o.U
35U U.5 1.6 361 0.8
355 2.5 0.5 362 o.U
356 2.1 1.0 363 0.2
357 0.5 O.U
76 10.0 80 3.8 86 3.1
330 331 338 3U8 350 597 599 601 606- 608 623 628 632 635 653 728
739
2.U 9.U 3.3
3.0
U.2 2.U U.2 l.U 5.5 0.7 3.5 6.2 1.7 1.0 3.9 10.0
2.1
821 827
75 79 85 90 92 .
3.6 3.8
12.2 U.2
3.U 5.0 32.8
'
0.8 0.9
7.U 2.2 1.1 1.3 9.2
339 3U9 351 598 600
607 609 62U 629 633 636 . 65U 727 737 738
9.1 1.8
6.6 7.8
lu..Uu
O.U 2.9
1U.6 1.2
10.7 17.6 12.8 7.2
U.U
19.5 30.0
10.3 0.7 2.0 5.2 U.6
5.U 1.6
7.9 13.6
$.7
Charlotte Works, H. K. Porter Co.
9
Operation
Impinger
Twisting (continued)
Twister
Person.
Sample #
mppcf
General Air
Gen. Air Seq.
Seq.
82k 3k6 573 57ii 575 576 577 578
6l6 617 6l8 619 620 621
2.0 2.3 O.li 0.6 0.8 0.5 o.5 0.7
o.li O.li O.li 0.8 o.5 0.6
Membrane Filter
Sample #
Fibers/cc Total 10 \i +
152 U.9 1.7
l5ii
15.0
6.9
3li2 1.0 0,6
3U3 5.9 1.8
365 li.6 2.5
603 2.5 0.8
622 5.6 3.5
627 8.6 2.9
631i 6.3 3.7
3lili 5.0 1.8
579 7.3
580
13.0
mm
581
582 7.0 2.8
583 3.6 2.3 581i 5.0 3.5
610 1.2 0.5 611 3.8 1.2 612 6.U 2.3 613 U.5 l.li 6lli 0.8 O.li 615 0.1 0.0
10 -
Charlotte Works, H. K. Porter Co.
Operation Twisting (continued)
General Air (cont.) Seq.
Winding Winder - BZ
Person. 'Weaver
'Weaver Cloth-EZ
Impinger______________
Sample //
mppcf
Sample #
Membrane Filter
Fibers/cc Total 10 p, +
6Ul 0.3 6U2 0.5 6U3 0.9 6UU 0.6 6U5 0.7 6U6 0.7
78 1.2 589 1.7 716 0.2 721 0.8
97 98 100
2U1 2UU 253 257 '
399 658
705 707 709 712 801
0.2
0.5 0.7 o.U 0.6 0.6
0.3
0.3
O.U 0.3 0.3 0.6 1.0
o.U
6U7
6U8
6U9
650
651
652
77 590 717 722 36U 366 367
9U 96 99 101 2U2 2U3 252 256 398 659 70U 706 708
802
10.5 10.5
3.8 8.0 5.2 U.2
6.0 U.2 2.1 U.6 2.8 2.1
5.7 2.9 7.9 1.0 2.1 0.6 2.8 1.1
6.0 3.7 U.5 1.3 6.6 0.8
6.2 1.5 6.7 11.8 3.2 12.2 12 .U 6.2 U2.7 7.8 2.7 5.1 U.2
3.7
2.9 0.7 l.U 5.0 0.7 5.6 5.6 1.5 16.2 U.O
1.3 2.5 3.1
1.0
11
Charlotte Works, H. K. Porter Co.
Operation
'.leaving (continued) Vie aver Cloth (cont.) Person.
_______ Impinger
Sample #
mppcf
Weaver Tape-3Z Person.
169 171
173 175 388 656
663
715
0.9 O.U 0.3 o.U 0.2 2.8
0.5 0.9
Fixer - Person.
Creeler - BZ Person.
661
Warper & Beam-BZ Person.
Winder-C & Q --BZ
Persoonn.
6591 719
25U 711
0.2
0.3 1.5
0.3 0.7
_______ Membrane Filter Fibers/cc
Sample # Total 10 n +
2U0 2U7 251 397
168 170 172 17U
657 66U 71U
155 156 157 160 161 162 16U 166 396
812 819 825
662
159 163 395
660 718
39U
255 710
165 2U5
2.5 l.U 10.3 8.0
15.8 6.9 2.5 1.1
0.9 2.5 U.9 3.U
6.U 1.5 0.6 0.6
33.2 3.6
15.1
9.5 7.7 3.U 2.7 U.l 1.8
2.7 2.2 5.2
11.1 1.1 U.9
0.3 1.5 0.5 1.7 0.6 0.8 0.9 1.1 1.5
15.U U.U 5.8
U.5 0.8 3.2
1.3 0.2
2.5 0.7 2.2 0.2 9.3 2.7
0.6 12.9
9.5
0.18 5.6
U.8
U.l 1.6 6.5 2.5
U.l 1.2 6.U U.8
ty
-12Charlotte Works, H. K. Porter Co.
Operation
Weaving (continued) Yarn Hauler--Person.
Impinger______
Sample #
mppcf
167
Hope, Wick, Braid & Cord Slubber Operator-BZ Person. Former Rope & Wick-BZ
Person.
220
37 571
0.9
0.7 0.6
Winder, Rope, Cord 'Hick - BZ Person.
Finishing Inspector - Person.
U21 1*27
1.5 1.1
Gen. Air
Treatment & Finishing-BZ Person. Gen. Ail*
808 817 810
726
Calender-Gen. Air
721*
Miscellaneous Gen. Maintenance-BZ
Janitor - BZ Person.
207 703
Ventilation
732
73k
0.1 0.1 0.1
0.2 0.2
i*.3 1.8
0.6 0.0
Membrane Filter Fibers/cc '
Sample # Total 10 p, +
167 l*.l* 1.3 811* 10.7 3.2
219 217
36 572
210 U21A
39 1*26 213
9.1 ll*.6
8.7 UU.6
8.7 U.l
172.5 13.0 9.1
2.3 3.5
1.2 6.9
2.3 2.3
25.2 6.5 3.1
803 1.2 0.5 80l* 0.3 0.1 805 1.8 0.8 806 3.1 0.9 807 1.2 0.8 809 0.7 0.0 818 1.2 0.2
811 28.7 9.1*
816 0.6 0.5 725 2.1 0.7
723 3.0 1.3
209 9.8 2.6 702 11.5 3.9 103 19.9 U.7
731 1.0 0.7 733 2.5 0.0