Document ZB5wpDgEJ0NER680ENw5ezqMp
Inter Office
-- fiSi fC&T
W Body and Btdrled Product Enalnaarlng
April 15, 1900
S
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To: cc:
Proa: Subject: Reference:
Mr. J, W. Durstine
L. 0. Bischof R. E, Edvards H, P. Freera J. A. Pflug
J. P. Bernard
Identification of Production Materials and Components Containing Asbestos
Mr. J. V. Dur3tine's latter to D. D. Baker, at al, dated March 13, 1?A0, asns subject
BEPE has reviewed the referenced letter and proposes the following:
, BEFE Materials Engineering has reviewed the list of "W nuabers, provided by your activity, which axe HERE design responsibility, in an effort to de termine the oompletenese/accuracy with respect to suspected, or actual asbestos content. These ESB "if1 specifications generally do not identify whether the material contains asbestos, nor do they prohibit Its use la the composition. This is also true of ASTM, ES, SAE, Military, and performance spec ifleations (ESB-M-P). Therefore, we ere unable to ascertain the com pleteness cr accuracy of the list provided.
. Based on the above, the BEPE Materials Engineering Department recamueada that E4R Staff request nil Purchasing activities to contact suppliers of all nonmetalllc Items to Ford, to obtain the required list of asbestos containing materials and part number a involved. It should be emphasised that the end item supplier should have the responsibility to obtain the necessary informa tion from bis raw material supplier (a). This approach will identify all materials and parts supplied under the various designations that actually contain asbestos, and which may be omissions on the current E&F. Staff list.
. Initially, in an effort to comply with your request, Materials Engineering reviewed in a Joint effort with Beady It Assembly Purchasing (Messrs. E. MacDonald nd J. Hungarian) Y1 "ESB-M" adhesives, hosiers, tapes, and fluid sound deadensrs which are currently purchased, or released as alternate materials, far
003226
PRODUCED BY FORD
I
I
Mr. J. W. Durstine
-2
April 15, 1980
direct production use in various Ford locations. The current production sources of these materials vere cortacted by phone to establish vhlch aaterial n contained asbestos. Attachment 1 ldaitifiss 32 materials vhlch are Jmovn to contain asbestos. It is significant to note that our review has shown, that in some cases for & glTen "ESB-M" number product, not sll materials approved to that specification contain asbestos, feterlals Engineering has also identified 192 part drawings vhlch specify 10 of the 32 materials known to contain asbestos. Attachment n reflects the specific 10 materials shown cn the NAEPIS list. Fart numbers for these materials TM be obtained by reviewing the counter read out.
, As stated earlier, our review involved culy those materials purchased by Body A Assembly Purchasing. As a result, this survey covers approximately 20-25$ of approximately 230 active material specifications in the adhesive; sealer, tape and fluid sound deadener category. Also, It generally includes only those sources currently furnishing material to Ford, and does not in clude unapproved sources or inactive materials that might be currently used in production.
In view of the eangilexity of the task to identify all asbestos containing mate rials, a task very similar to that of establishing flammability of all materials several years ago, HUFfi Materials cannot accurately obtain and provide the re quired information. Shis cougarehensive assignment can most directly and accurate ly be accomplished by Corporate Purchasing.
Attachments
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003227
PRODUCED BY FORD
! T
Sjasiflcaticn
Adheeives
JESB-M2GgJ-C ESB-M2G171-AB ESB-M2G1Q8-A
Tape
ESB-M3G95
Sealers
ESB-M4G1-B ESB-1)G31-A ESB-M4&32-A ESB-M4G40-A ESB-MW58-B 233-M4G101-B ESB-M4G108-A ESB-W4G105-A
ESB-H4G110-A ESB-h4uia6-A ESB-M14G137-A/B ESB-M4G139-B ES3-M4G141-A ESB-M4Glh5-A/C ESB-M4G147-B ESB-M4G161-A/3 SSB-MW1S2-A E3B-M4G172-A ESB-M4G174-A ESB-M40175-A ESB-M4G177-A/B ESB-W4G1SS-A ESB-M4G197-A ESB-M4G198-C
Deadepere
ESB-KJGS-Ayt ESB-H5G22-A
r, ESB-M5Q25-A Miaeellaaaong ESB-M7C53-A
Attachment I Aabaatoa Containing Materials Used Bv
goidL Manufacturing FBcVH^af.
liiis.
Adhesive, modified vinyl - low and high temp, cure Eriaer, adhesion, elastomeric bonding tape Adhesive, epoxy - one component - structural
Tape, eelastomeric bonding - flow resistant
Seiler, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer,
re info: Sealer, Sealer,
Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer, Sealer,
mastic prsasve sensitive - non
beat cure low temp, cure
high temp, cure - non-flow
Deadener, aandlesa - high efficiency - reduced flammability Deadener, mastic - sandless high efficiency - exempt solvent Deadaner, mastic - corrosion resistant - exempt solvent
Rust preventive compound - aprayable wax type
Materials Engineering Department EE?S April ?, 1980
003228
PRODUCED BY FORD
MflABDlfllg.
Adhesives
Tape Sealera
Attachment JI Asbestos Containing BuUc Materials Shove op
Special Ron HAEFI3 List
gpectfleaUpa
Bumber of Part PravlnEa Involved
Shown On HAEPIS_ Paae 4
ESB-M2G53 ESH-M2G171 ESB-M2G1B8
ESB-M3G95
ESB-M4G32 ESB-M4G10S ESB-M4G1D9 ESB-K4G145 ES3-MMj161 SSB-M4C19?
4 IS
4
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2 3 37 2. 5 4
301 306-307 307
344-346
368 370 370 37 370 371
Total 192
Materials Engineering Department BEPE April 9, I960
003229
PRODUCED BY FORD
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PRODUCED BY FORD
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PRODUCED BY FORD
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003233
PRODUCED BY FORD
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PRODUCED BY FORD
003234
JVtfrH3I *H*V-
Inter Offici
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Fort Port* art BtyIco Dbbten Para EngtfMtring April 14, 1980
\
Mr, J. V. Durstine
cc `V. H. Fltzal Tnmna G. K. Gbsniuk
Subject:
Identification of Production Materials and Components Containing Asbestos
Bsfsrenoe: lour Letter, Same Subject, dated March 14, 1980
In response to your request, the attached lists identify FPSD-FEO released components which do or may contain asbestos. Only current and next model year materials and components are listed.
Attachment A lists products whose compositions are specifically identified and controlled by JPSD-EEO. Attachment B lists "Black Box" categories of kits and assemblies which contain components whose specific composition is unknown by FPSL-PSO and may contain asbestos.
It should be noted that the listed released products are utilised at dealerships, independent repair facilities and/or by vehicle owners. The only exception would relate to Fiesta air conditioning kits which are also installed by independent and Company owned Fort pre-delivery centers.
Attachments CZO/vg
003235
PRODUCED BY FORD
ATTACHJEHT A
2wc #ESB-M4G3S-A SSH-M4G32-B ESR-M18P2-A ZSR-lfiaP2-A 2SB-M3G95-A2 ESR-19P4-B ESP-M?9P4-B
Material Specifications Controllsd br FP5D PartB Engineering nff^n
Part # d6a-i 9560-A D9AZ-19560-A* E7AZ-I955VB B5A-19554-A
ft* DQAZ-19515-Arf DCA2-19515-B#
Naas Caulking Cord Hope Sealer Perfect Seal Perfect Seal Butyl Tape Undercoating # Undercoating #
Supplier Code
1883 FO80 ' A211 A211
P919 DO55
DQ55
Contains Aabestoe
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** Part of Kits D9A2-195S2-A D9AZ-19562-B D8FZ-19562-A EOAZ-19562-A
# Being phased cut of system
003236 PRODUCED BY FORD
attachment b
Black Bax Components Released by 7PSD Parts Engineering Office tFnlmovp Asbestos Content
Kit/AsaeuislT Catecory
Sunulier Code
Air-Conditioner Kita
Air-Conditioner Ccn^reaaor Eits
Brake Lining Kits
Clutch Lining'Xits
Transmission Overhaul Eits
Rear Axle Overhaul Eits
Carburetor Tune-Op Eits
Blower Motor Assys
Radiator Cap Isays
Fuel Cap AssyB
*
Exhaust Systems
E173 B533 B379, S131B, H693A D025A T260D, E299A, D029C b93a. r26CD B53OA 5219 5760A S760A S777
003237
PRODUCED BY FORD
e
Inter Oftice
Tmunuslati mi Ajj. Fngw.Mti^
Mr. 2. V. Duratlne
April 15, 1900
cc: ?. S. Padov
Subject: Identification Of Production Materials and Components Containing Asbestos
Tbs attached lipt identifies those part# and bulk materials for which Trans
mission & Axle Engineering has design and release responsibility
contain
asbestos. This list reflects current ussge. Programs are in place to
replace ell of the parts with nan-asbestos materials by I9S5 model year.
Attachment
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003238
PRODUCED BY FORD
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Part Number
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D3TA-2598-AA DOHT-2598-AA D3XA-2598-BA DOHA-2598-A
Asbestos Containing Parts (Hydraulic Brake Group)
Deseriotion
Hydraulic Brakss - Front (1 n ff
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ATTACHMENT II Page 1 of ?
Asbestos Content Confirmed
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Vio/So 003245
PRODUCED BYFORD
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E0HT-aaio/n-cA IT7HT-3310/11-EA EOHT-2010/11-HA D8ET-3310/11-AA BQHT-2010/11-JA D7ET-3310/11-JA EDEf-2D10/l2-A D7HT-2O10/11-UA B7HT-2010/11-KA EDHT-2011 -GA EOHT-2011' -LA
E0HT-E209/10-MA 1 n -HA n n -RA n n -DAA n if -7A n n -TA n H -EAA tt a -GAA a n -BAA n n _CAA n tr -ZA R R -TAA n ft -AAA tt IT -CA n If -TA IT It -SA
B7HA-2209/10-AA ft n -CCA tl 11 -B2A n tt -CAA
D7HT-2209/10-CMA D5HA-2209/10-AGA
n it -BA JT7HT-2209AQ-CEA
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Asbestos Cont^^'"g Parts (Air Braks Group)
Description
Brake Assy - Front (Vedgs)
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ATTACHMENT IT
Page 2 of 9
Aabagto 3 Content Confirmed Susoect
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X 003246
PRODUCED BY FORD
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Asoesses Cootaliiag Peres
Description
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u
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Closes & Bracks* Assy (2)
CLotes & Bracket Assy (R) Closes t Bracket Assy (2)
dotes L Bracket Assy (2) Closes Z. Bracket Assy (2) Closes l Bracket Assy (2)
Closes L Bracket Aj sy (2) doses Bra coat Assy (2) Closes a. Bracket Assy (2)
Closes a Bracsst Assy (2)
Closes t Bra ekes Assy (2) doses U Brscnes Assy (2)
Closes A Bracjsss Assy (2) /
Closes & Bracket Assy- (2) Closes Bracites Assy (R)
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ATTADHMEHT tt Fae 3 of 9
fsoaetos Contest C-sdrssei Sustect
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PRODUCED BY FORD
Par*: "arber
CSHA-7A55=-S -7A59-R -7550-ffi -7550-aN
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C8TA-7550-AH -7550-AN -75503 -7550-1
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ASBESTOS CONTAINING PARTS
Description
Disc Assembly - Clutch
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JXTACBMENT II
Page 4 of 9
Asaestcs Contsat Corfimsd SnsDect
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003248
PRODUCED BY FORD
AabeatOS Cootaln-lng Parts
ATTACHMENT II
Page 5 of 9
Part Kigber
tSH^-755!>AB -7550-AL -7A596-D -7A596-H
D33A-7550-FA -75507GA -7A596-DA -7550-EA.
C8HA-7550-M -7550-A3 -7A596-A -7A596-H
D3K3-7Et3l4-BA
Description
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Asbestos Contest Caeflraed Soanect
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003249
PRODUCED BY FORD
Part Washer ' D7HT-900-4650-AA
Asbeatos Containing Parts
Description Spacer - Cigar lighter
ATTACHMENT H Pago fi of 9
Asbestos Consent Conllrasd Subset
I
003250
PRODUCED BY FORD
Part Humber
E0EF-6007-AA -BA
' -CA ' ' -DA
-EA -PA -GA
--CEA -CGA -CFA -m -ERA -CEB -CFB -<21A -GAA -F2A -FC3 -FHB -AIA -A2A -BAA -BDA -3EA -BFA -BGA -BHA -BJA -BKA -BLA -BHA -BHA -BRA -BSA -AZB -A2B -BAB -FEA -MD -HD --CZB -DAB -FCA -FDA
-TO
-ID -ZD -aad -ABB
ASBESTOS COHTJmmro PARTS Engine Design Section
Description Engine Assemblies
AnaOHMEHT IX Page 7 of 9
Asbestos Content Confirmed Suspect
Z
003251
PRODUCED BY FORD
r !
Part Banter
( E02T-6007-OB -iCB -ABB -AEB -APS -ACS . -DBB - -DCB -IDS -CTO -CIB -CIS 1 -CDS -EDS -ESB -EIB -EKB -E7B -EJA -ESA -ELA -EMA -EIA -E2A
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Description Engi&e AasamhlAea
ArrAt/HHJMX 11 Page B of ? " Asbeatos Content Coafirasd Suspect
X
003252
PRODUCED BY FORD
f --
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E0ET-S007-BT3
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-EDB -EEB
-EFB -EGB --EHB
E1HT-6007-JA -LA -LA -MA -HA -HA -ADA -li -AAA -ABA -ACA -ZA -ea ' -FA -GA
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Description Engine Assemblies
ATTACHMENT II Page $ of 9 Asbestos Content Confirmed. Suspect
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Engine Assemblies .
I ,
003253 PRODUCED BY FORD I
0J
P5
Inter Offics
Truer Operations March 31, 198a
Mr, J. . Durstine
ee V. E. Daria G. J. Kuchera F. N. Pamll
. ,,' --------------
Subject; Identification of Production Materials and Components Containing Asbestos
Since March 4, 1980, Light Truck Engineering has been compiling a list of components of our design respcaslblity that are suspected of containing asbestos.
The timing for the completion of this task was established prior to the receipt of your letter of March 14, 198Q; therefore, the requested completion date of April 10, 1980 cannot be met.
The Light Truck Materials Group is scheduled to review and consolidate the component listing snd forward it to Engineering Staff by April 30, 1980.
H. V, Foioccak
003254 PRODUCED BY FORD
Inter Office
Tmcfc Operations April 30, I960
Hr. J. V. Durst ine
Subject:
Identification of Production Materials and Components Containing Asbestos
Reference: Tour letter, same subject, dated 3/l^/80
Attached is a listing of Light Truclc Engineering components known to contain asbestos.
It must be recognised that in addition to these listed components, there may be others that are manufactured from industry standard materials (i.e., ASTM or SAE); the composition requirements of these industry standard materials are sufficiently broad to permit residual or trace amounts of asbestos to be undetected in the normal surveil lance of engineering components. The control of asbestos from this source is beyond the scope of product engineering and perhaps could be controlled by vendor certification obtained by Supply Staff.
GTL/sas Attachment
883255
PRODUCED BY FORD
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PRODUCED BY FORD
CuTf
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<
Inter Otfiee
p: H W 3J *3
April X, 1980
To! cc:
Subject:
J. V. Durstme /
G. E. Adame N. A. Prittinen
Identification of Production Materials Components Containing Asbestos
The list of asbestos-containing materials has been renewed and the Chassis Engineering applications are listed on Attachment I. Brake friction' materials which are not identified by Ford or Industry Standards are listed on Attach ment II. To the best of our knowledge, these are the only asbestos--containing Chassis applications.
f
EPF:ah JDV #80-114 Attachments
J. D. Valte
{ 003258
PRODUCED BY FORD
CHASSIS MATERIALS CONTAINING ASBESTOS
Attachment I
Material ESE-M4G2D9-A SE-M8g106-A ESE-MSG106-B ESA-MSG140-A ES-m8g149-A
Part Humber D9AC-2A793-AA D5QA-5B266-AA D50A-5B266-AA B5QA-5S2^6-AA mC-5F263-AA
Part Ham# CoTer - ?/Srt Gable Opening Gasket Asy - Re senator Gasket key - Resonator Gasket key - Resonator Gasket Exh Con? to Manf
1
003259 PRODUCED BY FORD
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003260
PRODUCED BY FORD 1
Inier Office
Engineering and Research Staff
May 29, 1980
Messrs.
G. P. Burford " J. J. Chermsidei G. D. Lauer C. 0. Nichols J. F. Qros
P. E. Prill' G. M. Purcell R. H. Pyett P. E. Tomshany F. R. Wheeler -
R. M. Dierkes J. W, Durst ine A. B. Gates
A. B. M. Houston J. H. Ogden K, B. Termaat
Subject: Production Materials and Components Containing Asbestos
Ref:
Mr. K- M. Dierkes' letter of May 15, 1980, Same Subject
The attached form and form letter are forwarded for your use in contacting suppliers of production materials and components known to contain, or suspected of containing asbestos. Also attached are a consolidated list of the subject items, a list of light truck brake and clutch components which includes supplier names, and the list of EED items which includes seven Purchased in Assembly items not included in the consolidated list. Potential Suppliers of the Engineering Materials shown m the consolidated list have been entered in the Engineering Materials Approved Source Lust (ASL). Copies of the ASL may be obtained by calling this office (X--3U80Q).
The material(s) and/or component(s) should be entered on the form, along with the suppliers' company name and address. The form and a-copy of the form letter should be forwarded to each supplier of the itemCs) listed. Please provide Mr. A. B. M. Houston, Environmental & Safety Engineering Staff, with a listing of suppliers contacted.
Your cooperation in performing this survey in time for the completed forms to be returned to ESES by August 30, 1980, is solicited.
Attachments
L. T, Dixon 003261
PRODUCED BY FORD