Document ZB2r6ZLNk4pvjDmKMj05v6ekJ

> 4` ' A INSURANCE COMPANY OF NORTH AMERICA LIFE INSURANCE COMPANY OF NORTH AMERICA PACIFIC EMPLOYERS GROUP 1300 NORTH WEST SHORE BOULEVARD POST OFFICE BOX 23844 TAMPA, FLORIDA 33622 (813) 872-7731 Z'7'' February 13, 1975 Mr. Gerald Fox Cement Asbestos Products Co. South 28th Street Van Buren, Arkansas PLAINTIFF'S EXHIBIT CAP-475 Re: Policy No. NWC 47 27 43 Cement Asbestos Products South 28th St., Van Buren, Ark. Dear Mr. Fox: Thank you for insuring with INA. A valuable part of INA service is our professional Customer Protection Services. Working together to identify hazards and assisting you in successfully controlling your losses is important and beneficial to both you and INA. On January 7, 1975, I visited your plant and conducted an Environmental Health Survey and as a result, I am attaching recommendations for your consideration. Please review these recommendations carefully. They represent valuable service for your premium dollar and, if implemented, can help you avoid losses that cause injury, property damage and reduced net profit from your business. They also can be important in complying with government laws and regulations. The attached recommendation pages may not cover all dangerous conditions or practices which may have existed at the time of my survey, but only that which was readily observable with reasonable care and which were relative to the above mentioned insurance coverage. Will you please indicate to us the action you plan to take regarding these recommendations. Very truly-yours, a Alan Jurislch, M.S.H. Environmental Health Consultant AJ/sm CPS - Field Assistance cc: Mr. John B. Richardson, American Smelting & Refining Co. Dept, of Environmental Science, Salt Lake City, Utah cc: S. Metzger & Co., New York, New York CAPCO JEN 0002514 NAME: Cement Asbestos Products Co. RECOMMENDATIONS: POTENTIAL LOSS CAUSES LOCATION: South 28th St., Van Buren, Arkansas 75-l-A. The vent in the blender is a major source of Vinyl Chloride Monomer and presents a carcinogenic hazard to the worker. During certain phases of the blending, volatile gases and vapors are released from the mixer vent and are fortunately blown away from the worker. To ensure that Vinyl Chloride does not enter the blender operator's breathing zone, and does not spread to other areas of the plant, it is highly recommended that the blender be exhausted. Presently, the blender is a closed system except for the mixer vent chute. The blender should be fitted with an exhaust duct so that a negative pressure is created inside of it. Air would then flow into the vent chute and no gases or vapors could escape out of this duct. At least 100 cfm of air per square foot of vent chute area should be exhausted from the blender. The exhaust system should terminate high above the plant, downwind of the prevailing wind direction. 75-2-B. The noise level at the finishing lathe and hydrotester exceed federal standards and therefore present a hearing loss hazard. Engineering control of this noise is unfeasible and administrative controls are not recommended due to the intensity of the noise. It is highly recommended that employees in this area be required to wear hearing protective devices. 75-3-B. The noise level produced by the cyclone separators is excessive and presents a hearing loss hazard to a number of nearby workers. Octave band analysis of this noise (See Appendix III) indicate that it is predominantly low frequency in nature. Apparently the metal walls of the cyclone separators are vibrating and acting as a large "sounding board". The effective CLASSIFICATION OF RECOMMENDATIONS Each recommendation Is classified "A, B, or C" depending upon our estimate of the hazard. An "A" classification denotes a Class "A" Hazard and should receive the highest priority for implementation. ' Class "A" Hazard--Any condition or practice with the potential for loss of life or body p.,rt and/or extensive damage to structure, equipment or material. Immediate attention should be given to the elimination or control of Class "A" hazards. Class "B" Hazard--Any condition or practice with potential of causing serious injury or property damage but less severe than Class "A". Prompt attention should be given to the elimination or control of Class "B" hazards. Class "C" Hazard--Any condition or practice with probable potential for causing non-disabling injury or non-disruptive property damage. T-127 8/73 Prlnod In U.S.A. CAPCO JEN 0002515 NAME: Cement Asbestos Product= RECOMMENDATIONS: POTENTIAL LOSS CAUSES LOCATION: South 28th St.. Var. Buren. Arkansa 75-3-B. cont. radiation of low frequency sound is usually limited to large surfaces such as the cyclone separator and its connecting ductwork. In order to reduce the response of the cyclone's vibrating surfaces, and thus reduce the associated noise level, the following modifications should be made. The vibration of the cyclone is due to two driving forces, the turbulence of the air moving inside and the transmission of vibrations created by the air moving system. The response of a vibrating member to a driving force can be reduced by damping the member, improving its support, increasing its stiffness, increasing its mass or shifting its resonant frequency. By adding external treatment, vibration damping will minimize the amplitude of vibration of a noisy radiator by converting part of the vibratory energy into heat. Often, a most important source of sound results from impacts between loosely fastened portions of the vibrating surface. If the loose parts are small in area compared with the driven member, they should be rigidly fastened. If they are large, their points of contact should be isolated with rubber or plastic bumpers or support. Decoupling of the cyclone with its ductwork may be necessary. This can be done by removing a section of the ductwork and replacing it with a resilient material such as neoprene rubber. Motors and drive trains should be mounted on vibration isolators. 75-4-B. The noise produced by the cut off saw on the extruder pipe lines is offensive. Much of the noise is produced by air exhausting from pneumatic cylinders. These CLASSIFICATION OF RECOMMENDATIONS Each recommendation Is classified "A, B, or C" depending upon our estimate of the hazard. An "A" classification denotes a Class "A" Hazard and should receive the highest priority ..dor implementation. Class "A" Hazard--Any condition or practice with the potential for loss of life or body part and/or extensive damage to structure, equipment or material. Immediate attention should be given to the elimination or control of Class "A" hazards. Class "B" Hazard--Any condition or practice with potential of causing serious injury or property damage but less severe than Class "A". Prompt attention should be given to the elimination or control of Class "B" hazards. Class "C" Hazard--Any condition or practice with probable potential for causing non-disabling injury or non-disruplive property damage. T-127 8ST3 Printed In U.S.A. CAPCO JEN 0002516 NAME: Cement Asbestos Products Co. RECOMMENDATIONS: POTENTIAL LOSS CAUSES LOCATION: South 28th St., Van Buren, Arkansas 75-4-B. cont. air exhaust ports should be equipped with dispersive type mufflers. If mufflers are already being used they are either worn out or of insufficient capacity. See appendix for an illustration. CLASSIFICATION OF RECOMMENDATIONS Each recommendation Is classified "A, B, or C" depending upon our estimate of the hazard. An "A" classification denotes a Class "A" Hazard and should receive the highest priority for Implementation. Class "A" Hazard--Any condition or practice with the potential for loss of life or body part and/or extensive damage to structure, equipment or material. Immediate attention should be given to the elimination or control of Class "A" hazards. Class "B" Hazard--Any condition or practice with potential of causing serious Injury or property damage but less severe than Class "A". Prompt attention should be given to the elimination or control of Class "B" hazards. Class "C" Hazard--Any condition or practice with probable potential for causing non-disabling injury or non-disruptive property damage. T-127 6/73 Prlnltd In U.S.A. CAPCO JEN 0002517 APPENDIX I Asbestos Standard 1910.93a Asbestos b) Permissible exposure to airborne concentrations of asbestos fibers - Standard effective July 7, 1972. The 8 hour time-weighted average airborne concen tration of asbestos fibers to which any employee may be exposed shall not exceed five fibers, longer than 5 microns, per cubic centimeter of air. (2) Standard effective July 1, 1976. The 8-hour time weighted average airborne concentration of asbestos fibers to which any employee may be exposed shall not exceed two fibers longer than 5 microns per cubic centimeter of air. (3) Ceiling concentration. No employee shall be exposed at any time of an airborne concentration of asbestos fibers in excess of 10 fibers, longer than 5 microns, per cubic centimeter of air. CAPCO JEN 0002518 AIR CONTAMINANT STANDARDS APPENDIX II (This standard refers to several types of air contaminants which include gases, vapors, mists, fumes and dust.) Exposures by inhalation, ingestion, skin absorption, or contact to any material or substance at a concentration above those specified in the "Threshold Limit Values of Airborne Contaminants of 1970" of the American Conference of Governmental Industrial Hygienists (ACGIH), listed in Table I, shall be avoided or protective equipment shall be provided and used. Threshold Limit Value (TLV) refers to airborne concentrations of substances and represent conditions under which it is believed that nearly all workers may be repeatedly exposed day after day without adverse effect. These values refer to time-weighted concentrations for a 7 or 8 hour work day and a 40 hour work week. However, some substances are predominantly fast acting and their TLV if more appropriately based on this response. Substances with this type of response are best controlled by a ceiling "C" limit that should never be exceeded for more than 15 minutes. Exposure to employees for greater periods of time may result in (a) intolerable irritation, (b) chronic, or irreversible tissue change, or (c) narcosis of sufficient degree to increase accident proneness, impair self-rescue or materially reduce work efficiency. Contaminants that have been assigned TLV's on a time-weighted average without a "C" designation do have a value which should never be exceeded. The values are calculated by using the Excursion TLV Factor that can be determined from the following chart: Excursion Factor if TLV > 10-100 (ppm or mg/m-3) -- if TLV 100-1000 (ppm or mg/m-3) 3 2 1.5 1.25 Table I below is a partial list of TLV's published by OSHA. It also includes excursion limits and indicates those substances whose TLV is on the list of intended changes of TLV's published by the ACGIH. TABLE I THRESHOLD LIMIT VALUES FOR SUBSTANCES IN WORKROOM AIR Substance TLV ppm Vinyl Chloride 1.0 CAPCO JEN 0002519 NOISE LEVEL STANDARD APPENDIX III Noise: Section 1910.95 of the Occupational Safety and Health Act of 1970 states in part, that when employees are subjected to sound exceeding those listed in Table G-16, feasible administrative or engineering controls shall be utilized. If such controls fail to reduce sound levels within the levels of Table G-16, personal protective equipment shall be provided and used to reduce sound levels within the levels of the table. It also states that in all cases where the sound levels exceed the values in Table I, a continuing effective hearing conservation program shall be administered. TABLE G-16 - PERMISSIBLE NOISE EXPOSURES Duration per day, hours Slow Level dBA Slow Response 8 6 4 3 2 1 - 1/2 1 1/2 1/4 orless 90 92 95 97 100 102 105 110 115 When the daily noise exposure is compose of two or more periods of noise exposure of different levels, their combined effect should be considered rather than the individual effect of each. If the sum of the following fractions; Cl/Tl + ... Cn/Tn exceeds unity, then the mixed exposure should be considered to exceed the limit value. Cn indicates the total time of exposure at a specified noise level, and Tn indicates the total time of exposure permitted at that level. Exposure to impulsive or impact noise should not exceed 140 dB peak sound pressure level. A continuing, effective hearing conservation program as required by the Federal Safety and Health Act can help to reduce noise exposure. * CAPCO JEN 0002520 NOISE SURVEY DATA NAME CEMENT ASBESTOS PRODUCTS CO. LOCATION Van Buren, Arkansas Work Area Surveyed: Cyclone Area Permissible Exposure (Hrs/Day) 6 Noise Level (dBA): 92 Comments: General area around cyclone separators. 120 110 0.IIJ>I oIQIIC*AA-C. 100 z< IZUoE 90 >o 3s S3 80 qguc.uok.r. y7r0t za S 60 POLICY NUMBER NWC 47 27 43 SURVEY DATE January 7, 1975 OCTAVE BAND NOISE ANALYSIS <\ -- Work Area Surveyed: Permissible Exposure (Hrs/Day) Noise Level (d&A): Comments: 125 250 500 Ik 2k Band Center Frequency (Hi) 4k 8k OCTAVE BAND NOISE ANALYSIS SOUND PRESSURE LEVEL IN DECIBELS (RE; 0.0002 MICROBARS) )Oo -*Jo 00o too Oo -o COo % PH-1558 15M 2/72 125 250 500 Ik 2k Band Center Frequency (Hz) 4k 8k INA/PEG Printed in U.S A. CAPCO JEN 0002521 c"Do till; V Sj. Tv i' 7 mb> --J , ,, \oterall LEVEL \!_____ 1_____ 1_____ 1_____ y UNMU7FLED PRESS a VK 1 3 60 <0 *< 223 t.Vr f IE0 f*r.$S EXHAUST <0 Uccl\ CL to ---Nr -v., J -1 r T^_- l_____ SHO? BiEtViROOM) NO'SE ''1''-. s O2 D 20 75 73 130 300 COO 1200 2400 4000 150 300 0 00 1200 2400 4000 10000 O (0 FREQUENCY BAND, CPS Exhausting air at high pressure often produces high noise levels. The noise may be reduced by reducing tlu* high velocity responsible for noise generation. The required velocity reduction may be obtained with a dispersive nmfifer which distributes the air How over a large area. When an Allied Wilan mufiler a> shown was attached In the exhaust of a 100 ton bull press, the noise was reduced .is indicated by the curves, Note that the noise from the midllcd exhaust scarcely exceeded shop background noise except in the higher bands. Example II.P--Reduce velocity. CAPCO JEN 0002522  \ in A--'-, . --j .! :'v.J O This I'uywk. 0slide I''.is ir.muitacturors end suppliers of it!Siori.:lr. for the roiWo1 of noise, vibiation, and mechanics! shock. Refer to the table below and preced ing o&ch of the four major categories for I'm various classifications by matc-ilni lvp-\ Sound abaerf.'iva materials ;-'<? porous or fibrous materi als which absorb sound energy -- they do not block the transmission of sound. Psirnti l.vrrisr starieis are dense. impervious materials which block tiie transmission of sound energy -- they generally reflect rather than absorb sound. Vibration ra'Coii.v materials are viscoelastic r.ioteiiuis n f.* r J :j ' .. j ; .' u li rlsi: ' that absorb vibrational rme gy cr restrain the vibi ,-tor>motion of niecnsnical structures. Vibration isulsliou mcU-rials are resilient rr.jtsria's thrl isolate mechanical structures ftom fcrcoci vitiation c.shock energy sources. For easy reference to the company or product wanted, rind the appropriate category in the table below. Then locate the manufacturer by referring to lire company listings and product sub-classifications Companies which appear in bold-face typo are advertisers in this issue. J - '.ocrcri.'i. f.iriio;!:.-:: 1. rcr.w'-'nr.'d ') Ci. i'' c :.r fv ; or:* 3. i.l. ..v 1 ek r'uro'.i- ,...ktals /,. re:: '-'C'i r>. 1 :. C:--: f -uim;.' ;lc c. i f : C -. '3 1 ` 7 f'-':'.v, o. 1,. \i 3 _ ;! : r- > '' ` f y ' - f.: 9. un-Oj-uu AL r.orpuve Cnc.t- iilr : 10. V.V. ^ 1 -j.t.i ? 1. ./... : . ` ;` j. , . . !,, . ' I'.cmi;f ( . - k -rl uh.-;-'. .it'd.-s Trm.u 1. f: .: -.1 'rr\v t. r..:: i. 3 S. U' 'i .! ` r. . , .. >. . ik... tu tut i Sum,; ; , r r7 Cl.t'ii i2.fr -' :T>r Cc';r. j7?1D C-;-* * -. P:- I'C't. t-:\; ,;i KTv.r- . ! \. Prr.l-itls L'i. . 3T5 P hi^i.. s u"ds.':.:(n A.i f.i Wti.f. c?, i 3.3j Prcvtv.. rv..\. n-j\i. on !i v . TO. r.^ Tv- f'-' -n: !/< to::.- np/.-'iV* !..v i. ? :\\TS It *. A*1 ;* : . r . T.. x . :.. -v; -t 3. Gypsum Lk?..?:d 4. Inuulouw ; Ft;:,id 5. f.c. ri S r. 6. 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