Document Z8JRq21reGgMZZwq5YOV08ee7

VCG 04 CODE K0~909-D :M %o mi PKG ""'d a t e LOT NUMBER STD* HRS. CG CODE 01 YC-16--B 01 YC-16-B 01 YC-16--B * , TIME PQ LOT 93 93 93 LBS J&S2) 709 PROCESSES < ) K0-909-D (C) FWP 03/25/82 < )' . <) () <) <) ( )' JOB NAME: O4KO909DMC EST. WT, 5243* LBS. REG}. NO. < /0*3l> NON-BLEEDING I EQUIP i I -NAME KROLOR" ORANGE Y USE ACCT LBS NCODE LBS ' I I "BEFORE USING SV, MAKE SURE THAT N-28-D LINE -I | . | 1 IF ANY IS BLANKED OFF." | | . |- ' , 211 I y\ RUN 60" (990 G) WATER IN V-211 . SET AGITATOR ON | | -| & \r HIGH SPEED . I I' | '!'- 208 ]./$ | WEIGH IN DRUM AND POUR IN .. | 480 { 32-D ) 480 tj>S\ DUMP IN AND STIR 5 MINS. LOT 174/:50 IYC16B' | *374"0 V I RECORD: START_j_Af__ JliLt/AX- ___ | 1I I FIN /Jl&jjut. JSAtLlX- I AtL^Q. I ______ | |"ADJUST TO 75* <1275 G> *NOT: VOLUMES HIGHER | K' U-TTTAN 75' MAY CAUSE DUSTING IN EXHAUST HOOD. I I W\ WITH AGITATOR ON LOW SPEED PUMP V-211 THRU | | L^-HOMOG AT 2800-3200>PSI INTO ^-208 | I WHEN V-211 MTY,WASH COLOR,THRU HOMOG WITH MIN | I OF HOT WATER AT 2800-320 PSI INTO V-208 > J | 7 | RECORD: V-208 V0L-.Sj 6___" & ADJUST TO 54" <18900 | I **T INSPECT HOMOG STRAINER & CLEAN IF NECESSARY | 208 U SV J w o4. 1 11^ z&rRUN 1 0 * :"<514~0 "WATER''lNfO^V- st ar t " " AGITATOR & INSTALL TEMP CHART PUMP V-208 THRU HOMOG 4800-5200 PSI INTO SV. RECORD:, TIME START ll&i TOTAL MINUTES 'J3SL IF HOMOG'PRESSURE FALLS BELOW 4800 PSI, -WAY VALVE'WILL RECIRCULATE SLURRY TO V-208 WHEN V-208 MT., RUN IN 5* <240 G) WATER & PUMP THRU HOMOG AT 4800-5200 PSI INTO SV II I J / . 14-13 fllLE HOMOG, RUN 6* <284 G) WATER INTO V-349 | ^UN 10OOf WATER INTO V-384 & HEAT TO 110-120*F I EIGH INTO V-384 & PUMP TO V-349' 'I 2500 | 32-0 UN 1000# WATER INTO V-384 & PUMP TO V-349 | I ,._J V-349 TO 19" <899 G> & STIR 15 MIN Il RECORD DENSITY: /^^G/ML <1 .091-1.094) I 2500 5V~~M^"'rWHiiTs-T?~H0M0G"C0MP'LE;iri7~ADJ~SV~T0~60"750i4~G)T *H9 I RECORD: PH jAik & ADJ TO 11.1-11.3 USING N-7-D I | DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) | ASSUME 50% | SIPHON N-7-D INTO SV & RECORD: PH J I HEAT TO 190-194*F IN 55-65 MJN 6 REC:HT ____ *F I I U RECORD: #F I I NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON I | COMPLETION OF HEATING. I c&tuxr I THlart ^ Ufcr MJ-yVy-y MENT r. COMTYP JOB NAME: 4KO909DMC I U.SE. | | l-IC/U I I LBS u CODE I LBS WHJLE HEATING SV, RUN 49* <1348 G) WATER INTO 343,; | J^V-343 , ',, , 7/ . 6 I22HJ1ETER IN FROM V-386 MJJL_/^^/GAL^^GAL iXL/S~386' 123<rSTIR 15 MIN OR LONGER 5 ; 12>TREC0RD: DENSITY G/ML <1 .018'-1.020) 27-D | 373 WHEN S 2 HEATING COMPLETE, RECORD: FH/QAkr I 'SET V-343 ACID PUMP AT 69 SETTING <225 MIN) SET V-349 SILICATE PUMP AT 54 SETTING <180 MIN) .IMMEDIATELY METER IN V-343 & V-349. MAINTAIN SV ;^AT 190-194*F DURING STRIKE RECORD: - - START FINISH . - .MINUTES V-343 JgLdlfrtl' , 'W V-349 \< ; TIME V-343 V-349 SV NORMAL INCHES INCHES PH PH AT 20 MIN i3S>*<46)___; < 1 7)___ 1 <9.3-10.0) -W'40 MIN 6L4.C.AN41) .< 15)_,, _<9.3-10.0) 7 ^ .1 HR 21'lJHZi) <1 <9.3-10.0) I-/ 2 HRS jS602'3>,, <: 6)_Z_: <9.3-10.0) : 3. HRS llbSLk < 10) LL- ;< 0)./__ a.z^<9.3-1010) FINISH /pli* < 0)^LL 7;5-8.5) hiOTE: IF PH .DROPS BELOW 9.3 IN FIRST.HOUR, STOP PUMPS 6 SEE SUPV. IF FINAL PH IS ABOVE 8.5; ADJ TO 7.5-8.S &. RECORD: __PH ASSUME 77% 27-D I D 60* <465 G) WATER TO V* 501 ADD 6 STIR FOR 2 MIN FOR S 63 ASSUME.50% | 296 URING STRIKE CHECK LEVEL IN V-337. . IF LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 KIF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING- I SY THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE 1*36 I IF VISUAL CHECK CONFIRMS LOU LEVEL, FOLLOW l(^rSTEARATE MAKE-UP PROCEDURE. RUN IN 27* <268 GAL).' - DO NOT MAKE UP THIS V SOLUTION MORE THAN 30 .MINUTES IN ADVANCE. : DELAY BETWEEN END OF STEP 4T HEAT-UP AND START OF STEP 53 HOMOGENIZATION SHOULD BE jLESS THAN 30 MINUTES, Ur n o n s t e a m &. a g it a t o r JUST TO 37* <366 GAL) AT 178-182*F T BADGER HETER FOR 590# ! " PUMP IN FROM V-387 THRU ONDERSURFAfcE':l';/v `DISTRIBUTORS' AS FAST AS POSSIBLE - T OFF PUMP ' SJZfTZO MIN AT 178-182*F FOR S 53 0 NOT SHUT OFF AGITATOR V- WHEN V-349 MT, RINSE IN WITH MINIMUM WATER 6 I SET PUMP AT ZERO SETTING \MTV WHEN V-343 MT, RINSE IN WITH MINIMUM WATER & I . I * TURN OFF PUMP MOTOR :. . 147 I STIR 60 MIN AT 190-194*F i i ** - . : 7-0 148 DUP050046920 ECRJlf MENTj PAGE 3 ` CG 04 KO-909-,0. COMTYP JOB NAME: 04KQ909DMC USE N- IACCT LBS CODE I LBS AT TO 198-2O0*F IN 5-10 MIN SE WATER LINE & DISCHARGE VALVES AT STEARATE PUMP /' PEN V-388'DISCHARGE VALVES TO STEARATE PUMP INLET ' A I OPEN WATER VALVE AT STEARATE PUMP & RUN WATER ' THRU HOMOG AT 2900-310 PSI TO SEWER . yMILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE T Jr TO SV & CLOSE VALVE TO SEWER ` ' '&' l IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, TURN ON PUMP i, HOMOG V-388 TO SV AT 2900-3100 PSI. MAINTAIN SV AT 1.98-2O0*F. WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE AT STEARATE PUMP ASAP WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT WATER FROM HOT WATER MIXER . ' - ` ' URN OFF HOMOG & STEARATE PUMP . ^j>STIR. 5 MIN AT 198-200*F, UT OFF STEAM IN IN ALUM USING BADGER METER 950 LUSH.ALUM LINE WITH WATER RECORD: PHfefc. (3..4-3.B) IF NECESSARY; ADJ PH TO 3.4-3.8 <DOWNWARD ONLY) 6 RECORD : PH'iL'?r NOTE: USE LIQUID ALUM , N-115-D. ADD TO'SV VIA BADGER METER. STIR 5 MIN. AFTER EACH ADDITION. ASSUME $% n -t -d f r o m s -32 in 4-6 min & s t ir s min &T I RECORD: PH<6.2-6.4) & IF NECESSARY, ADJ 4 I TO PH 6.2-6.4 6 RECORD: PH____. ASSUME 78% | <DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% zizz: I _^*PHON N-7-D INTO SV 0 NOT STOP AGITATOR' '/ , . f" 1 ' ... . . ;. I. 115-DI 475 I 115-D I___ 1. 27-D 7-D Ii I .I Il i! ii ii ii :l ii ii i. i i i ii ii ii DUP050046921 DUP050046922 i \ \i \ \ \ 70 \ \ i \ j DUP050046923