Document Z4wJB3e16dJ8EMDDg5xbegDD8
TFE Production
Waste Acid Stack (A2) to Thermal Oxidiser (A14)
Thermal Oxidiser Acidic Effluent Stream to WAN Plant (W4 -> W1)
Low Boiler Stack (A1) to Thermal Oxidiser (A14)
HCFC-22 from bulk tank
Cracking of R22 with superheated steam.
Waste Acid Effluent Stream to WAN Plant (W1)
Gasholder
Distillation to purify TFE
High Boilers Liquid Waste Stream to Thermal Oxidiser (A14)
Thermal Oxidiser Acidic Effluent Stream to WAN Plant (W4 -> W1)
TFE to PTFE Manufacture
TFE to ETFE Manufacture
Other Permitted Emission Points A3 - All other Process Vents From TFE / PTFE Process. A9 - All other Process Vents from ETFE Process. A10, A11, A12 - Gas Fired Steam Raising Boiler Combustion emissions. A13 - Superheated Steam Furnaces combustion emissions. A15 - diesel powered emergency generator emissions W2 - uncontaminated surface and roof water to Hillylaid Pools W3 - overflow of West Effluent Pit in heavy rainfall to Royles Brook.
PTFE & ETFE Production
PTFE Dispersion Polymerisations
AD Products CD Products
TFE Water Additives
TFE Recovery to TFE Plant
PTFE Granular Polymerisations
Fluorinated Surfactant Removal
Removal of Water
Fluorinated Surfactant Removal
Residual Surfactant to waste acid stream (W1)
Increasing concentration (ED Process) and stabilisation
Oven Drying
Fluorinated Surfactant Scrubber (A5)
Solids Removal Plant (W1)
Packing of AD products
Packing of CD products
Lubricant Products
Removal of Water
Processing Milling / Oven drying / others
Packing of Granular products
Blending
Irradiation
Thermal Degradation
Lubricant Oven (A4)
PFOA Removal
Fluorinated Surfactant Scrubber
(A5)
Packing of Z Grade Lubricants
TFE Ethylene Solvent Additives
SLG Unit (A7)
Solvent Recovery & Reuse
ETFE Polymerisations
Granulation
Emissions to Air (A6)
TFE Recovery within ETFE Plant or to TFE Plant
Drying
Beads Processing
Solids Removal Plant (W1)
Extrusion
HF Scrubber (A8)
HF Removal
Packing of ETFE beads
Packing of ETFE pellets
To Customers
Overview Of PTFE Products
No 1 Autoclave (CD)
CD Processing
No 2 Autoclave (AD)
Can be used for CD
Arisings
Heat Treatment
AD Feedstock Processing
CD142E
CD141E
CD Manufactured As Lubricant Feedstock
CD141EHT
ED Process
Irradiation
Double Dose Irradiation
Milling
Irradiation Milling
PFOA Removal PFOA Removal PFOA Removal PFOA Removal
CD086EL CD086EH CD090E CD097E CD141E CD122E CD123E CD127E RMS576
FL1700ND
FL1730Z
FL1700Z
FL1710Z
FL1700HT
AD650
AD309 AD132 AD422
CD Products
CD Lubricants
AD Products
Granular Products Granular Lubricants BIFS = Bought in feedstock
No 5 Autoclave (Granular)
No 8 Autoclave (Granular)
Granular Processing 5 Stream
FL1690FS
5 Stream Arisings G-L
Oven Processing 8 Stream Arisings
Granular Processing 8 Stream
Granular Processing 9 Stream
9 Stream Arisings
Irradiation Milling
PFOA Removal PFOA Removal
FL1680FS
Blending with Potassium Nitrate (Henschell Mixer)
Thermal Degredation (L168 oven)
Milling
PFOA Removal PFOA Removal
NVN1FS
FL1690FS
See 5 Stream
Blending with BIFS or FL1700Z (Henschell Mixer)
G163 G155
FL1690Z FL1650Z TL368
L169E
FL1679Z
FL1680Z
G201 G204
G155
NVN1Z
Overview Of ETFE Products
Reactor A X Stream
Reactor B Y Stream
Pellets
Beads
ETFE Processing
Process via Extruder
C88AXMP C88AXMP-HT
TFZ-207
C88AXMB C88AXMB-HT