Document Z4aRa8kgK9EOoGLeEedoLXkO8

Lrv* \ > i *i n 1> ' ' 4 ia ^ ^ v i,.J * J- ' V . + f* - . *i .r , The Society of tho Plastics industry, Inc 355 Lexington Ave New York, New York 10017 (212) 573-9400 \ r M* * Il-D-41 A April 14, 1983 r." M r R' 1 ^ ' - < ' i .. r ./ v `^0Nm<. ; 't. f-'KQrrr t:c a^-t ^ry i :; . / James C. Ber. y Acting Branch Chief Chemicals and Petroleum Branch U.S. Environmental Protection Agency Office of Air Quality, Planning and Standards Resea: ch Triangle Park North Carolina 27711 CENTRAL DOCKET SLC F iON Re: EPA Review of the Vinvl Chloride Standard Dear Mr. Berry: The Society of the Plastics Industry, Inc. (SPI) submitting these comments in response you r letter of Fe- wbruary 25, 1983. Your e t te r in uaea r a r - Chaoter 6" dis cussing the model plant parameters anc regulatory ter natives which will used as basis for revisions to the vinyl chloride (VC) standard. In addition, your forwarded revised reoort TRW, Inc. dated February, 1982, and captioned "Vinyl Chioride Review of National Emission Standards. SPI represents 1,200 member companies and w national trade association of the plastics inaus membership represents over 95% of the production the sales of plastics materials in the United neV_ major rv. Its and about 75% States, SPI is organized into approximately 50 operating units. These comments reflect the views of SPI's Vinyl Institute, formerly the ?VC Safety Group, which is comprised of the ma^or manufacturers"of vinyl chloride monomer and polyvinyl chloride resin. +l I ' IP. I' .Lljl-lr-V rfl h c- i.i^njpi^; *1: VAB.0001147864 V /r * t *> James C. Berry April 14, 1983 Page 2 A SPI submitted suggested changes to the vinyl chloride standard in July, 1962, and met with Agency personnel in November, 1982, to discuss potential changes. A copy of our previous i x,- 'submitted recommendations is attached. While your February letter did not refer to our suggestions, we trust that this does not reflect decision by the Agency not to consider the problems by the e^i. ng standard. I nd we taking this opportunity to renew our request that the admin: ive changes we have proposed be incorporated in the Agen *.... review ur The proper approach to the review of the dictated by statutory, executive and judicial guidance. ion 112 of the Clean Air Act, 42 U.S.C. 7412, provi for national emission standards for hazardous air pollutants (NESKAP) that a threat of increased mortality or serious irreversible illness Emission standards are to be set to provide an "ample margin of safety These statutory criteria mu satisfied by comparing data on the health effects of vinyl chloride in the atmosphere at existing levels with date showing tha reduc tion in emissions would remedy significant health Under section 2(a of Executive Order 12291, of existing regulations must be on juate information .1 r 4% i#. Jp I- VAB.00011478651 1 "1'" ' ""r L- i- "IM---! VHr Jr- . j.|. II i `I'H. : J . j H rrkfj | ; ..I'. . u.- |w.^sv * j4- *1 1 , WMIt mum .\ James C. Berry April 14, 1983 Page 3 concerning the need for and consequences of the proposed govern ment action. Adequate information, as the order plainly states, includes the potential benefits and costs of regulatory action. Indeed, regulatory action shall not be taken unless the potential benefits outweigh the potential costs. I_d* $ 2(b). The benefits, if any, from further reductions in VC emissions must reflected in monitoring and health effects data. Any review technology or engineering feasibility must predicated on udies that demonstrate the health effects on general population of current levels of vinyl chloride in the atmosphere. only by such inquiry that potential bene- n estimated. The material in your February letter not meet these criteria Our comments on draft Chapter presented first and followed comments on the TRW Report. *CHAPTER 6: MODEL PLANTS AND REGULATOR!? ALTERNATIVES ' According to your letter, ^hapter and revised TRW Report "will form basis for analysis the economic, environ mental, and health impacts any change the standard. Given General nature of draft Chapter it is difficult deter- V * > * i ' " ................r rr^^frrrir iiiiiiiniiHi|Hpimi^i mwiiifiniiiP!i!iii muni. nuiiiii i. nhili-iu*nJi i . AB.0001147866 ** A James C. April 14, Page 4 Vi A1 mine how the Environmental Protection Agency (EPA) will utilize the list regulatory alternatives. minimum, EPA should calculate the current or expected level vinyl chloride mono mer (VCM) emissions and compare the level of emissions, ambient exposure, and resultant health effects that would from application of each the regulatory draft chapter not Drovide for choosing an alterna tive neither nor '.ef i ts the alternatives adequately developed. M^del I Lant Size 7 A The model new ethylene dichloride (EDC) plants design * pounds 400,000 roeaagrams (Mg) per year (880 million Given the new \ T f 1 OC be 1ie v e that this figure should doubled tripled to 800 or , ..CO ciaacr (Gg)/yr (1.76 or 2.6 billion pounds per year). Offgas Beating Value The s heating values for emissions shown on Tables 6-1 6-2 and 6-3 indicate that the heating value of incinerated emissions remains the or increases in relation to uninciner- em * * Post-incineration ing values should approxi- ma `V . 5 j-. - > ........... TfTi--r. `T "Hhl-ibT.i; irvar.HMi-H lAirv.. . r .1 - H.; *i A James C. berry 'i i April 14, 1983 Page 5 A Annual Operating Hours The annual operating hours for ELC piants is given 8,760 hours year hours per day, 365 days year This 100% figure un: Stic. be t figure would reflect operation 90% or 7,884 hours year. Plant Locations r ca. rk, and Baton Rouge, T ou are of potential locations for new plant our judgment, new plants most likely built in remote The newest plant constructed located in Point Comfort, Another plant schedule built in Convent, Both rural ticns and would more appropriate locations for sion modeling. Backup Incinerator On page 6-2, it assumed that emissions are combined and controlled sinele However, typical plant configurations include second, on-line backup incinerator. The backup incinerator has obvious implications when calculating the controlling emissions. that H I : JS ' - 1 : I 'V ' j |! M l-**| a IK I 4!|<h|.r MOHIII *111*'iih |*n : :p . ........... ----------H. H l(-.Hh it. AH\- ,!:! 4 K|n HKp-U; Jr A: j>*<:!' t~<-. : ............ ................................................... .. :?! i ........ .! i' 'i+rV ' *>< .,? , .\ * ," p:': *U% ' ' ' . * Tf . f' H '* *. i *i * 't James C. Berry April 14, 1983 Page 6 I. Chapter modified to indicate that backup incinerators normally required. 6. Fugitive Emission Characteristics On page 6-5, the text refers three plan producing 1,1,1-trichloroethane. The draft states that "any new plants mil in future would ** sties similar may overly inclusive expected exhibit emission Chirac existing plants. This statement 4. 1 one of the plants was built in the 1940s. Moreover, other air emission regulations controlling the amount of volatile organic compounds (VOCs) would tend reduce the amount fugitive emissions from new facilities. Regulatory Alternatives New EDC/VC Plant 6-8, the draft lists three regulatory alterna tives for EDC/VC plants. retaining the existing level control, requiring incineration cxychlorination vent or operations. considering v. 1J regulatory alternatives, the Agency should mindful existing EPA regu lations that require the incineration of oxychlorination emis- i n the any r requirement in the vinyl *It h J9 ' - * " ... ........................... iut!* *. ^ il-fafUfes. J 1 it| n't-: : T"l .- -n-!- rr,i.;t*&- 1 : :;j| *-4- -um:.............:+n . rr frr.. T-* ' .................... .. ltJJHf. I- .*s I' V James C. Berry April 14, 1983 Page 7 A K, chloride standard. The pertinent regulatory categories prevention of sicnficant deterioration (PSD), reauirements in nonattainment and available control technology (BACT) requiremen for some construction permits. REVISED TRW REPORT Chapter 1-3, Line 23: The draft report states that efficiency of VC reduction in has not n determined. In proposing rules limit VOC emissions from petroleum refine- Agency has characterized in smokeless flares being 98% or more efficient in reducing VOC emissions. Fed. Reg. 29,291 (Jan. 4, 1983;. The Agency has flare efficiency study John Zink Company that measured the efficiency flares and found Davis, "A Flare Efficiency Study than 99+%. 1C-C ore n the AIChE March 1983 meeting in Houston, Texas (reporting or. the Zink Study) "(copy enclosed). This study and other Agency data should here and in Chapter "4, Line Relief valve discharges that could not have beer, avoided permitted the VC Standard. Ex- A' , .' ! . i" -minstn I- , + .!riH-Mk! Mta!w,'-HtMfl f |Hs.|i : t!r- -(*11 # ' * .\dtt : vr- : I-1' t 1 L| H . ! I S|- 1:1 ii I -l*.-d i. uU.. J Lt-iF^r. I'. .. .1 .1 | ..... v A J &ntc s >, Apr il 14 t Page 8 amples some the such discharges have been pro r ' - vided previously i the Agency. See letter from SPI counsel (G. Baise) to EPA (D. Goodwin), dated Feb. 15, 1973. Neverthe less, because the enforcement staff's subsequent interpreta tions, we agree with the need for a more realistic definition what constitutes an "emergency* relief valve discharge. 1-6, Line The premise the leak detection t ion the current standard is site specificity. EPA nized that each plan unique and that leak detection programs n tailored thr individual site. This conclusion ill is valid. A major reason for variability among the leak patrol programs was the lack of response EPA regional offices the proposals submitted the r ator s. Individual companies we left their own resources under short time f:ame for developing these programs. Page 1~7 , Section 1.11: The era summary should modified emphasize the impact other requl?lory require ments . New and modified VC emission sources undergo detailed r evlews obtain permi that frequently result in best avail able control technology (BACT) or lowest achievable emir sion rate (LAF.R) controls more stringent than those in the standard 4 P j -H .4 ' i1 `4 V r Janes C. Berry April 14, 19B3 Page 9 A The summary should discuss the Comprehensive Environmental Response, Compensation, and Liability Act 980 {Superfund) , the Occupational Safety and Health Administration (OSHA), the Consumer Product Safety Commission J , the Food and Drug Administration (FDA), and state activities. The implication that delegation of NESHAPS authority states will reduce emissions is unsubstantiated. Chapter Line The proposed policy for airborne rcinogens ci in conjunction with rev lew the isting standard. The policy was published in October 1979, and was the subject * that cast serious doubt on many extensive public comments its provisions. Indeed, I then-Acting Administrator testified befc Congress that [i]t is uncertain whether or not this proposed policy would survive challenge in the courts. Inside EPA, May 8, 1981 SPA has not ye'- responded to the comments and is in process changing the proposed policy. object rev lew based on a prot policy that has not been finalized, that is being changed, and that EPA believes may illegal m* i* 1 Is ' I' |: -i-| J ^HJ|- h. -.j'lbj h '$]*> Wfl I njn HIIWH!? . . ill. t * . i' V |I| ;-m- rtr|s| , I -ir i" y : '1= +. w J* *i . James C. Berry April 14, 1983 Page 10 A *., object the application o ne i philosophy the proposed carcinogen policy to this The proposal, for example, endorses efforts refluce emissions level without for the resulting costs or bene- result, the present review study has been restricted engineering feasibility. has ignored all other the situation on adherence proposed guideline hat will not aaooted in its irrent form. 2-2, 2.2.1: The report that TRW r evie we d October 1975 andard support document and infor mation submitted to EPA under Section 114 the Clean Air Act. should have reviewed the written comments and 11 hearing on the existing standard, the proposed amendments the existing standard Fed. Reg. 28,154 (1977)), and other pertinent documents. 2-11, Line The iS for 1 production include the time to purge equipment prior opening and the time to open equipment for maintenance and all other Lost capacity not solely attributable to cleaning and purging time, the 2-12, Line 20 Da t. a not shown for the state- men in the draft correlating compliance levels with automation -I .K '1" " -I,: I ^rx.!, j * _ PlfttrjJ?! VFtKH-TBWIM'iChI'-JMBttU'JtrtiHimflJfwl in, *f- ' 4- 't James C. Berry April 141 1983 11 A and computerization. also the letter from SPI counsel (G. Baise) to EPA (D. Goodwin), dated February 15/ 1979, on the subject some causes of relief valve discharge Chapter 3-1, 3.1: The ions in this Chapter should state that the extremely simplifi hev not adequately reflect the complexity or processes or the difficulties compliance. 3-32/ Line 25-30 his is an unclear tempt to paraphrase the provision of sections 61.65(b)(3)(v) and 61.6 5(b) (4) statement might from reactor agitator and relief valves are addressed by subsections 61.65(b)(3)(v) and 61.65(b) (4) , respectively. Agitators must have double-mechanical seals or the equivalent. Leakage from relief valves must be minimized by installing a rap ture disk between the equipment and the relief valve or utilizing an equiv alent method. 3-35, Line 12: Use of chemical treatment has n in preventing polymer build-up, but only in certain ecuipme n t, While the subject is mentioned, the significant with chemical treatment are not given adequate consider a tion. v' *r,:ir I . . ,i-S-i| . i M i H-f. J J t -- : 11*1-7 | f TF-.::TfnMWP*r > ,<n. ******* 'T I '! T' "I 'fir r......... ; ki fc v ; t^r (. .. j, vm i 9 % 4 James C. Berry April 14, 1983 Pace 12 4 A Chapter 4 that the industry is per~ terming better whan recur r ea the standard, and we believe that actual emissions le than that ref in this chapter For example, the imated actual emissions" column in table 4.4 (for a typical PVC suspension nt) should revised, for the reasons ^ A. w *f below, to include at most the following amounts. Sour Estimated Current Emissions fkc/Yr) Primary control Relief v aisena Combined Fugitive emissions tor opening stripping 68 4,780 13,600 2f , 500 460 44,408 This reduction of 53,622 ng/yr below the level of emissions permitted under the present standard, about a 67% imor ovement. Incinerator s nor maliv c. m at em i s sion 1e ve well oelow 1 ppm a fic ur e is ta? Drimarv control 0% of the a2.1owab le em i ions. ion I. : - H' M ' l!-!'!*?`if! i ! *!: 1 nf:t*&"r***ttmiti-imnru.-iretHtiKT.-:ireawiwi................. 11--. . 1 ............................ .......................+ -h , . S i : ,, ...: ... . ,.tl "l ! S' ' A : I *4 ': n1 = u.1 . A V V . J ame s C. Berry Vi"T April 14 19 8 3 ^. * Page 13 Th P 'k * s V The reactor opening loss in Table 4-4 was caj.cu.atec on an average of 3.5 batches Detween openirgs at 8,80C ppm residual VC based on EPA's 1975 Standard support document. Various im provements in pure ir,c methods and decreases m opening frequen cies lead us to believe that average actual losses are ess han a auart r of that model. For purposes estimating reac tor opening less emissions, we suggest assuming - J reactor s are opened after every 1C to 12 batenes. Page 4-1, Lino 9: The craf states hat EDC/VCM f ants using pure oxygen as a feedstock have reduced emissions below those set bv the standard. While this mav be correct, it is i L -- ii * ^w ' ^ a. not to mention h W Kt j Ci e rr. i s s ions levels be low : -based ED he stanaarc. w * c n t. s * d^ 6 so control s on page 4 _ c .J r esen data showing h a actual emissions from airbase* 1 a n t sn are substantiallv lower than regulated emiss. r\ c prevent misleading implications, oc V- * - oe s -- e . * - is * I- u.^ c* be acoressec. Page 4-2, Table 4-1: "Centalnmen is -istec as a con- I technology for reactor elief valve discharges. This > c not discussed further eve: several other comments m sec- icn 4.2.3.3 leaa us c oelieve tha i is m a v r e f1ec a mi sunder - standing cf the pr oc ess >. +|, I1' f -Trat-n WHf.T i:i A ! j * = !4n1' "f I-H^i!-I ' ' -L| " Ilvlftn M-4 --*** Hr^ i. .................... ,|, LUra|t4%! U!Hft-,r:4LK.fi.L Mr.HW ............. K- -K rh I r i j L'*'+ " -T 'r1 . A I I ' -I . . T -I 14 : V M *\m. 1- L 1 '* -> I *t . James C. Berry April 14, 1983 14 4-5, Table 4-3: The estimated actual amiss'ons .roit. the primary control shown beinc ivalen o the reculcted emissions. must be incc par ticuia: *} l n light of the statement on page 4-1, lines 8-9, that actua' er are "well below ppm * w f i-4 rt it re appr opria figure -or actual emissions ;s 316 kg/vr, no kc/vr. tal emi ions should changed from 4C.11 3 7,266 kg/yr. ma tely be low e s t i in a t pe r mit ted emissions c. Z r approxi- the s t a n g a r c . Table 4-4: As mentioned i f vr, * to lis and the e stima ted tu a1 em tor opening loss o equivalent primary control the regulated As can be e ter mined from. a review q a u s -fc - * rv ' s semiannual reports, both primary control and reactor ooer. i nr emissions are substantially les^ tu = -' ^ -4. w ^ W 'w . * W- 1 i .i 1 c- lCC levs i g numbers should be revised to 6 8 K h e p r i ma r v ntrol and 46C kg/yr for ter coeninc ioc : c ai emission -cures snou,, c n aneed t 4 4,4 KC /V ' '4 - j W l * ^ , 6 0 8 k c / v 1 respectively. dis > r- 4-12, Line - Simply because thev ',3^ly curing operation. of flares should not c r moni ; j a f ' p T , ' Tri | 'I-: i' . -Jp j.i.j- - :f-1^.,;.-p-... .tr:-r:r- rtjk:----!- r'-.|r. , j: i pjiml; < . ip. t!iiy:^pi^ -n ' ^1! VAB.0001147877 * i i%h d a *-l O'1 e|'i + jf i-M J| -f H r,!lr'! ir:^ ".- : m r *i -- .'.vMj .... . -i .. !. r l.:. ,.|4 - : I- * ^4 > |V{, f ., m % ".. : * * * > c vy- -r f' -It ' - *.,v - i 4- '*, i .' J J * P<J / .......................................... * J *^ ` . i' ; : r* fc ^. -s"> ' *' J , ,' _ Vt o ame s C. Bet ry Ape i 1 14, 1983 !, Page 15 A r; * '*1 Page 4*~12, Line 7: As noted above, EFA has informa tion on flares showing greater than 98i efficiency. *a Page 4-13, Section 4.1.5: We know of very few plants which are using carbon adsorpi ion successfully now. Problems with impurities and comonomers, especially vinyl cetate, are i I*,. k serious. In any event, the buildup of methyl chloride requires a purge to an incinerator, which, if present, n\ay as well be used for the entire waste stream. Page 4-19, Line 5: The statement that with the change o larger reactor systems, the po ential quantity of emission V` from the relief valve is increased is incorrect. No data are provided to support this statement. Indeed, page 4-23, section 4.2.3.1 indicates tha newer reactor systems provide i.ewer emissions to the atmosohere and that larger reactors result "in a lessened probability of relief valve discharges. Moreover, the first paragraph on paae 4-42 states that one firm had no reactor relief valve releases for 31,000 charges at V* <. t heir large reac or facilities. These citations refute the Li- * * statement made on page 4-19. In addition, the word "potential describes the possi '_-W bility of an event. 11 may that the amount & po t e n tia1 release from a large reactor could be greater than that /r .. :* ,*! u. - k .j-^Hfir-i-^nhsurTiv-M. rus;- Ni ^i- ^ -P-l'TM ' neTs- VAB.000114787& " . 'll:'--: -I rii-'l^l-! '.-ItAl-. fi-'.; II ^ i : |+. . s .IJWik:. - .b4 ------.i.fpi,., .. * * >4 . i' >' - ' . b- P ^mry'7. 'tt.-y -. ' -M '-Vi-v'*' . - _ 1 '- : -? t- James C. Berry Ap r i l 14, 1983 Page 16 smell one, but the probability such event is likely less. Most large reactors are newer plarts with more modern safeguards that the potential is lessened. Page 4 Table More complete data could assembled from existing reports submitted to EPA. 72C may Page may not Line 34: An increase in temperature ^ a relief valve discharge. This * depends on the rupture disk/relief valve settings, which are function the design pressure the reactor. Some polymeriza- ions are run at temperatures in excess Page 4-28, Line 13: draft incorrectly implies hat gasholder is the solution to a multitude problems but does not conclude" that gasholders are economi feasible. Page Line 33: The TRW report tends to overstate the value an auxiliary venting system failing to adequately consider plugging problems that create concerns for safety. -33, Line 30: A major problem with water-sealed oas holders is the position taken by EPA that the seal water was source of VC and that the open channel had controlled The disadvantages of gasholders are generally understated. 4-36, Table 4-10: The table should indicate that the figures are in December, 1979, dollars. - fi w,-W > r* VAB.0001147879. * . "* &; A * cP|^A 1 * v^V ^ '' ` ^ *>v- ' Y^ ; 'K- . W ,:,,lvS* s't'k;?r* S s-','\,.V-<' ' 1 * t. 1 . . *,* -i . v>-. - \ ^.; .v fi\*m * I ^f: > * \ 1- ` i. 4 f*- 4 iAf *", . \, *Vv.:- ` l sI* i* * " 4* , V* * #. rir ia%' rN* -^7r ^ N , . it .y. |l,V ^ 4 .. *. T. * "j + -f rY 41 4i 'iM: *' .v L i^- w;- ^L vA * * - James C. Berry Apr 11 14, 1983 age 17 Page 4-39, Line Is We support TRW's conclusion that a safety relief device vented directly to the atmosphere will always be required, no matter what system or combination of systemsr. if'-Y is required. We concur with the statement on page 4-17 that safety regulations and insurance companies require and strictly enforce the use of safety relief devices on pressurized equipment to avoid any explosion hazard. We would, however. object to the report's presumption that gasholders will stop anc contain emergency discharges* Page 4-48, Line 4: The sole purpose g asholder in any recovery system is to provide surge capacity before the compressors. It is not, as so broadly stated, for venting com- pressor relief valves, pumps, weigh scales, condensers and knock out tanks. ,, v- er: , ^ 1, Page 52, Line 23 r The states that stripping o lower RVCM is prompted primarily the VC standard This statement makes no sense because, were true- manufac turers would not be stripping some resins to levels below the current requirements. Actually, other marketing reasons prompt producers to strip some resins oelow the levels set the regu- lation. the stripping levels given in Table 4-11 on page 4-55. * *. s' .j -M.i. H 1+ffCttElSftHHUWHttgttHfWlH PHWf ...w.impiptmuniiiiiww.iPiiu^wti !<> wntnumni' VAB.000114788' ni:? - in. * n a --Jr !>: i-ijT-i ; l-'HrrM!' : J-" *y- 'H Mln-.-J c; *rfjr if;* 4t-.J i* ;v* v v > n r i>- -r ; v\ r*'^-*T> >7?nY5* J m* A e ihv ri -V^v*, .V -* *. J '*> * J-`-r . - %ir^ r/ 1 " ' 1 11 . .* .. * ' t. f* ' v ^ `1 ; V . ' .. Ifcf Wv >j* l*F*. H w.*. Sv1 * n S3 i<-Af r ' P - .r * * -. d i ,* i f 1 *\ t 0*?, A > 1983 - \ ,rr * h. V&v.w. `-W-v C' ' '.'*'' ' cv>a?; t V'` ^Br 1 f > P`Y *v * * L &?:*>: r->: f* /- It w * *.* mv:. 4 A >* i* rf7f^ / f>*i' /V 7*? Sj*'*r'a ^ r* V ''. t"VVJ.i'/i.>--,' - '*-v' 4 2PA >; . j11 - J&*:... hf* ' A' .* ; . .4 5fctt -v fi'jv.- . J * 100 iA *' 5 % f* l tied / *ag 4-55. and 4-56, Talble 4-xis This table only ,'4 th e l' should production Since industry included has submitted all plants this data represent r 4-79, Lift* 26: the manufacturer. VCM calibration gases are certi- check, the plant can r un com- parison test with th*ir calibration gas. .1- - N' 4 ** alysis Wethod 1C6 unnecessary. * ti > 'h - ? r* ^ Cha >wf *< pt^ U ?age 5-3, Line 11: Inprocess wastewater stri pper j ^ fluent does not need continuous monitoring d: ily sampling when it can. be historically shown that the effluent is well below the 10 ppm level. t' Page 5 IS stated that "compliance with .# the regulations has drastically increased the quantity of in- %; ' v< ' process wastewater discharged from many plants." reference is given for this statement; however, no details ( supporting the tf claim are given. Supporting details should $r be provided or this statement should be deleted. Page 5 Line 8 The report suggests that monthly or semiannual averaging eactor opening loss would apply mainly ft * / v*V J,f * 3wi t- + m kf * -Y*t ih? bet :'ir f 'Vl ' '* E^/appf^Ni*UfV ilr ^ Litar,5 *1 - i* * t. . * * L|r- | * ^1 m ^- j VAB.0001147831 A1.-;?!.'.pfydN:%> i ^ f. III.;..... .r I `Pi >uwf ik||i 1-9-H h-f.. 1^1^.^. 4 ti! 1'Pa t' = ?:-l;r:t: >= - :. . . . . II MtWHfhltHtHJmHi .<i^ailfflllHfi|--IIMl !;-. ...............i-trln t .,.f r t - i ,n a -sir.- '$"4* ?<?&$** ^^ iflDHfSflF jn!* % jmr.,X*^S;1*-.J-1'. h-,C v `1'V*,* ? /* /' : v- *p '. a- i _. 1 rM.r'v' *..;*. ;:*-. -..> Ck**.! |L.k4 1fc. nr ^k J ' # ' *'* r* '*" . .* .1. , ;' r- jfSjeKtv1^ -** .^Ll' U. * K '-'<fta. '.. '*> ` -b a - -j . .. ' r ,1 ^ j= V^V `/ ' ;#'. : . 4^ v''S ;* r ^,, => r^i ' : -y,: : ftv dt V1, ^r - 4* ,j- 4: .2_ i . 1 * V Js ' J. ft C. Ber.ry il.14, .1983 Page 19 ' .'t ' V: ' \ jfc'. ** * '"'I. " A^ ' yv <r> '- t*r , vVl ii j-tV k" \* j * 1 r * "C i Y- r; >' >' *s *J :->' .1 r* TV I4 V f* ft \ rA ,1 r t* 4 > ' '? iJP-S ' 4 \ . :v- < P 1/ I" /'-. IJ 4 lf'4 i e .ij,. (' 1 *, ;>JV-'V* >> N^. r *.. j ' b*<v * >. ;=** '41, k t: Yiv+ i* *# \a , % SXt-'* I b to bulk processorft and other plants ipping the reactor. * *r There is ho reason for limiting this concept to bulk processors and ether plants stripping in the reactor. It can and should K he applied to all reactor openings. (NSPS) i* Page 5-6, Line 20: New sou performance standards a should not be applied to existing sources unless they ab become new sources through plant modification expansion. Page 5-7, Section 5.9: The discuss ion concerning dryer emissions is somewhat misleading. The example given * i. on dryer emissions for a new plant being equivalent to the cur- t rent standard RVCM level of 400 ppm. The ex--.pie given based on one application for a prevention of significant deterioration (PSD) permit. Many recently issued PSD permits (not applica- i* n p tions) specify RVCM levels substantially less than those cur rently allowed by the existing standard. It would be interest ing to know the permit RVCM level for the referenced applicaion. This discussion implies that indirect drying reduces 3, f. * emissions. This is incorrect and misleading. Not all RVCM is p emitted from the dryer exhaust as stated. Some also emana from the blend tanks and silos, while some remain in the resins. The figures alfto improperly assume that the resins will ! r t 400 ppm RVCM oppo ft e d cu /v it 4. f tt* V / `AXfL Arx* fv,. >r r I JlLI- />. r +\ rh / w f_ !'d^' v'i *k,` i * t * j+ 000114788; . I' . \A j :4 iH'-- f. .-.u v#v--.ti h' iimmufr-- i i iri iilUniiliii ulmol fiunruf m iinnH|HliW<W4< MliilHOtlWIIIIiinHftiiif<lilHHMftH<iiiiiiBm 4 HWPI ................. 'i jimimhhhit*,,kifii|htw,|L.. i-d, >, |i-i - v^*- "iTC:.. tV. n*, ' v .- ** ^b A: 1Cf. f * *r- *t James C. Berry April 14, 1983 Page 20 EPA considered regulating sources after the stripper * during initial development the standard. The required strip- p* ' < ping levels were selected, in part, that subsequent [. , h', emissions would not exceed the ppm level addition, SPI t . comments on the original standard reflected an '.ndustry preference control emissions through stripping rather than through con- post-stripping emission However, the -draft *. report fails to note that the present standard gives an operator V choice between ripping and other control methods C.F.R. 61.64(e). Page 5-7, Line The prevention of significant deteriora tion (PSD) application should identified. Page 5-7, Line Indirect drying would have little on emissions here. obsolete technology and does not apply to PSD situations. * Page 5-7, Line 13: The draft should be factual and not Kt. * j udgment&l. suggested regulation lend tanks and centri f uces subjective and unsupported data. H st Page 5-8, Section 5.11: The premise f *the is ting leak ection ion of the VC standard site ificitv EPA, however, did net provide guidance for the elemen ts leuk detection program.** ht-V* ' + ** :` " ; .. pa" a ir*jVv-t'Tgr r'?, 'S i i * * *' r ........ .......... ................ :++ yttwtUPmrmmPpmgunffp--EiiqiiH jUBMJffif-afmmmnmmwi\IJSuWlI Iti- = - |. r.,. * - tvV r^4v ' v* ^ _ i=.> ft".-' s ' f iI J . ;* Yi + ' A'V*' * * \ rj A r Y V h_ *1 f^U' W*1*# ,S-* 7* * ' *Y*r , ,-4.< 'i . p / r bV* , |V a N-la' , << r -^i+/*** \J . -I I. * * r v#' V.' Y^` p *'f ft 1 '*?* hT"' ,*Vt p n *' ki. *. 7. James C. Berry April 14, 1963 Page 21 Page 5-9, Line 34 Back-up devices and emergency vents are typically operated less than 200 hours per year. This does not justify the expense for the continuous monitoring equipment suggested. Chapter 6 Page 6-6, Line 7: OSHA regulations apply to the trans portation of vinyl chloride. 29 C.F.R. 5 1910.1017(a)(3). We * - k- '*V understand that rail and tank cars are purged to contrc . devices \ , , l*1 s. ' f.V- Page 6-7, Section 6.3.4: An ea ier Battelle Report v* ,d ,P- on /CM emissions from a landfill was a major factor in EPA*s - f L**' ' * August 1979 proposal to list as hazardous waste PVC sludge and l^j a 4 V ! . 1 other related wastes. SPI submitted comments to EPA's Office -\ of Solid Waste, pointing out that (1) the Battelle information b* was out of date, (2) the Battelle Report was considered when y' i* /v EPA prepared its NESEAF regulation for VCM, (3) subsequent indus- 4 V hr _ .* r v t esting shows the existence of substantially lower concentra H .* tions of VCM at landfills, and (4) the NESHA? stripping require F- > ments have resulted in lower RVCM PVC waste Fur ther consideration of this unwar r anted. II-.-. h. > ' J N . --iljl rr> . S 1 f-,- I - . 1 , +VJ; . > . #t' iM t i^:-^' K , .Vi' 'It -;X^A-''V it *> / "* -- % V tea L' v`,t < '*' rv , *. :* *; " yik>t ' :/ . , i \^ Vj PQ i* 1- 198 3 VTMi, * H. I hr tl* * j i.. i i n *i H A A r Vi +. ..Vt" * :r, Xl*v jf Page 7 ion 7.1s In general, the iaiDact other 2S#i regulations understated this chapter. i" l.*"* c, ;*1 Page 7 Section 7.2*1: The viability EPA ' s air bor ne -> s . carcinogen policy highly questionable, as noted previously. Page 7- Line 34: Implementation the California South Coast Air Quality Managment District (SCAQKD) requirements would present great hardship industr v This andard A not baaed on verified, scientific evidence and should, therefore, 14 *v not implemented in any new areas. A` i' * Page 7-12, Line Ambient water quality criteria for I* vinyl chloride was published EPA in October, 1980. Fed. * r "* Reg. 56,628 (Oct. 1979'. The reference effluent guidelines w should changed Fed. Reg. 11,828 (Mar 1983) . CONCLUSION Hi ,* kv- EPA shoulc. proceed to develop the needed administrative -+ - '*t t changes the current standard on an expeditious basis. 41 s are available assist with this work. Any substantive revision the VC standard must based on the development of health effects d-ta that demonstrates ^. 11 1 I *7 . * V , if A. L.4 i* > <\ A 4i a.. 'V v *jw (* -'W T *?j dw V +1 Kt A* t +' r*w W" - np- ?!i IfeamrUtHfWMHf^ rfl ? FMU'HUl l -fra H H-!H !*!!* Ff - : = ! -!| .?<............ = ' -- *1 ti* -4*i * sJ 'h JL &W. ': i_> t * -6 *. f 1V.N * ? t:. y 'i *. J-i j* n ' C. Berry April 14/ 1983 Pact 23 * fV*** '*' - ^7 ^ 1 w V' 'f. *F *r*%-** if - -p^i rj public health benefit from reduced emissions. Any revision > standard not supported fcy new health effects data would 7 .. violate the "ample margin of safety" test of of the Clean Air - -.1 Act, provisions of Executive Order 12291, and judicial guid ance. #.. ft 1 *4". t EPA should consider the need for additional field monitor after available data are evaluated. Certainly, decisions bring further activities under regulation cannot be supported without actual measurements. A health eff ects study will also r'equired. *A'r SPI appreciates this opportunity to comment on the vinyl g-j_ . I^ju. chloride review study end is willing to discuss these points VI 1 with EPA in greater detail at any time. Lit * *' 4. T *'?** V li1 t , <r; Of Counsel: Very truly yours, G. R. Munger President THE SOCIETY OF THE PLASTICS INDUSTRY, INC. Jerome H. Heckman Peter L. de la Cru2 I mrr - Keller and Heckman *T Suite 1000 * +. 1150 17th Street, N w Washington, D.C. f^. (202) 457-1110 -J H -if It. - , ' r ' Enclosures ,j . 00114788' . . :: ` - I.................. ..... I hL :j| u.. itH -