Document Z4Z1LV2ZdV5N300Rd4nMo9k5Y
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MAKING INSTRUCTIONS D.V.
rni UNIT ; i
- 0'G 03
KY-7B7-D PKG
PROCESSES
APT'iajVi: 0 BY
LOT
< > KY-787-D <G>) FWP 5/20/80
<) <)
EST'D WGT 1090
LBS
<>
<>
(> '<)
STANDARD HRS* 0.9
TIME
() ()
COMPONENT CONSUMPTION
TYPED BY: FP 5/20730 1| .... . ... ......... -------- ......
CG CODE
LOT
PQ LBS
]I CG CODE
LOT
PQ
14 YC002B- _________
93
_____ I1 14 YC002B ............. ..
93
14 YC002B ____________ 93 _________ i| 14 YC002B ...............
93
14 YC002B ___________ `93 ____|
| 14
YCO02B ____\ ,,
93
&3-6
^T^jkm-bgkSn
*1 EQUIP
1 >KIAME : `KROLOR" YELLOW-MEDIUM
203 |
PjUN 60" (990 G) WATER IN V"203. SET AGITATOR
6 I ^k Ih l g h s p e e d .
2S*~\ W J^flEIGH IN DRUM 5. POUR IN
i **I DUMP IN AND STIIjJ?
LOT _
I RECORD j START
FIN
USE LBS ~T
N CODE
A CUT LBS
I 320
32..\)
320
i48X50 YC..2-B 2400
JUST TO 75 ; 1275 G) 'WITH AGITATOR ON LOU SPEED PUMP V-203 THRU " JUflMDG AT '';40O-26OO PSI INTO V~aWS "TL fc 3 1 ><1WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
I JBF HOT WATER AT.240.0-2600 PSI INTO V-205 i^TjMjetlRD: V-2m _____ " A ADJ TO 60" (2100 G>
. I N'SPECT HOMOG STRAINER i, CLEAN IF NECESSARY
*2,(0 2>
sv
'rf>-f?p^^101, <514 G) WATER INTO V'
START
TATOR
PUMP V-205 THRU HOMOG AT 400075200 PSI INTO SV.
RECORD: TIME START/.O.^JVSf^TAL MINUTES JL.2i.0L
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
HEN V-205 MT, RUN IN 5" (240 G) WATER 6 PUMP
THRU HOMOG AT '4000-5200 PSI INTO SV
3 ~H
-.SET FORMULA SELECTOR TO POSITION I
(V-243) C POSITION 7 (V-244)
RESET PB - SET 22 TC IN AUTO
REMOTE (TEMP IS SET AT 190~194F)
RECORD LEVELS 6 S1"T R/M COUNTER *1 AS FOLLOWS
4^7 1111LLG
PRESET *1 , .
80 GAL
131-G at!3L% PRESET 46
135 GAL
1 1
1 i 5-A 1 160 I 20-A 1 135
SET STRIKETl o W CONTROLLERS AS FOLLQJ
1
U^CIO (N-27--D CONTROLLER) IN MANUAL 0.83 GPM 1
.
i1 1 27-D ! 275
--fi-- (N-27-Dp WATER) IN MANUAL LOCA
10 (N-27-D/WATER) RATIO
PC.10 <N-32-D CONTROLLER) IN MANUAL
5.28 GPM I
0.64
1
1.08 GPM 1
I1 i v'
i 32-D I 1 840
4.47 GPM 1
1
(N-32-D WATER) IN REMOTE (N-32-D/WATER) RATIO
0.83
!iLi
I
1 1
PAG!'. I
03 V-
SX WGT 3490*
USE LBS
NCODE
USE LBS
I 1 OPERATOR STEP PB a
S2.eg-r*tfECQRB LEVEL 2LG jfeflft IF BELOW 33% FOLLOW SOL ' N
i'V *|
I MAKE-UP PROCEDURE FOR N-27-D
SP ADJUST SV TO 480 (2470 G) CP RECORD PM M.*.$ADJ TO 11,1-11.3 WITH N-7-D AT
\ I 5...%.......<...1..0.........P..A...R...T...S WATER TO 1 PART N-7--D)
SIPHON INTO SV. RECORD: PH lh3
ASSUME 30% ..3Lk._,r
IPERATOR STEP PB
1
F lif T i'-liA T-UP ~R ECORD T"" p ?P STEP 06/39. AF
i ~f~
T
"WITCH 3FC20# 8.FC10, & OFC20 TO AUTO
fU3 t_L-,OPERATOR STEP PB
| SP STEP 10/43, WHEN 3FC20, 8FC1 0 , 8FC20 FLOWS I
J
ARE IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN
LIMITS, SWITCH 3FC20 TO REMOTE
ft ^OPERATOR STEP PB
\?JT\ DURING STRIKE RECORD: SP STEP
V
I , A V-243/V-244
I \ . 13/46 <30 MIN)
. |.. k.]
14/47 <60 MIN)
` PM RANGE
TIME
%_TL 9.0-10.0
<2*2. 9;-i <).<)
|
| I
I 13/48 <2 HRS)
QM 9.0-10.0
'I X i ' !' ' I
16/49 (2 HRS, 23 MIN) 17/50 (FINAL 3 HRS)
9.0-10.0 7.5-8.5 .J
I
| I NOTE; IF PH NOT IN RANGE, NOTIFY SUPV & NOTE |
1 | IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
I
I
| | & RECORD: PH ..... ....
ASSUME 77% i _____ |
7-d 27-D
.fis*.
I II
,^fS-n*IHILE STRIKING RUN 30" < 234 G) WATER INTO V-3391
-+*9|ADD IN 7-8 MIN
I 350
339 LWH-T ADJ TO 4V1' <382 O t>~ 80-100*F
I
6 Jfisr.TS'TIR 3 MIN A RECORD. 1-1 t&i.l <9.3-10.5)
j
j^asrT'sim is min o r l o n g e r f o r s p s t e p 26
RECORD: V0Lj ^3....,," 6 CALC
X 0.78
a.^ j - " GAL |
UW I Jtl PRESET *8 Tcfeg GAL FROM S 33
1
| | 330-A I
|
i |
|
350
iIJN 30" <360 G* WATER INTO V-302 I ADD A STIR 2 MIN FOR S 40
1I ASSUME .50% I 160 | 7-D
80
STEP 17/5 AFTER CHECKING PH, OPERATOR PB.
t&nj&n in STEP 23/53. RECORD; PH^Lk <3.7-4.2)
j JP-^TRUN IN N-7-D FROM S 36 IN 10-12 MIN & STIR 5
r ijj-N
a
EECCCO.RD: PH
<9.0-9.3). ADJ IF NECESSARY & .
RECORD: mjttklTT
ASSUME 77%
<DILUTE 10 PARTS WATER TO 1 PART)
ASSUME 50%
IP HON N--7-D INfo SV)
PERATQR STEP PB
/%
,
'JJKTSP STEP 29/58. RECORD: PH T,/... G TIME (atJZfi
1 .... "TOR STEP PB
11 w3VfSTSFP' STTlEi P 60. BATCH COMPLETE,
io0
12Q-A 100
1 27-D 1 7-D
1
i I
START
...
FINISH TIME SP STEP fn&9* _______
SM*:=.
O.PTR
I
I
iLlff It- H SUB,
...........
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