Document Z46b7KjVrdLkj3Jp1m9g18mNV
378
CHAPTER 18
1949, Guide
surface) are rated in square feet (steam) on the basis of heating surface with limitations set ,for grate area, furnace volume, and furnace height: The residential boilers (defined as those having not more than 177 sq ft of heating surface) are rated on tests for oil-fired boilers, with limitations in relation to heating surface and testing conditions. Stoker-fired and gas-fired residential boilers are rated (SBI Net Rating) not in excess of the oil-fired rating. Hand-fired residential boilers are rated (SBI Net Rating) not greater than 14 times the heating surface.
Tables 1 and. 2 show the SBI ratings of residential and commercial steel boilers respectively.
The Institute of Boiler and Radiator Manufacturers has adopted a Code6 for rating cast-iron heating boilers based upon performance obtained under controlled test conditions. This Code applies to all sectional cast-iron heating boilers except those of magazine feed type.
The Gross I = B = R Output is obtained by test and is subject to certain limiting factors. For hand fired boilers, the number of boilers of a series to be tested, the minimum over-all efficiency, the minimum time limit (the time an Available Fuel Charge will last when burned at a rate which will produce the Gross I = B = R Output), the chimney area and height, and the draft in the stack are all subject to the limits established in the Code. Tests are run using anthracite coal of standard specification. Bituminous coal and coke ratings are the same as for anthracite coal.
For automatically fired boilers, the number of boilers of a series to be tested, the flue gas temperature and analysis, the minimum over-all efficiency, the draft loss through the boiler, and the heat release in the combustion chamber are subjected to limitation by the Code6. Auto matically fired boiler ratings are established by oil fired tests using gun type oil burners and commercial grade No. 2 fuel oil. Stoker fired and gas fired ratings (where no A.G.A. Rating is published) are based on the Gross 1= B = R Output obtained by oil fired tests.
The Net I = B -- R Rating is determined from the Gross I = B = R Output by applying specified Piping and Pickup Factors which range from 2,36 to 1.40 for hand fired boilers and from 1.56 to 1.288 for automatically fired boilers. In both cases, the factor decreases as the boiler size in creases. Table 3 is abstracted from the I = B =. R Rating Tables in the Code and illustrates the relationship between Net I= B = R Rating and Gross I = B=R Output.
The American Gas Association has adopted a method of rating gas designed boilers based upon performance under tests. This is described in Approval Requirements for Central Heating G'as Appliances.
.The Heating, Piping and Air Conditioning Contractors National As sociation has adopted a method of rating boilers based on their physical characteristics for those boilers that are not rated in accordance with the SBI or I = B = R Codes. Ratings are expressed on a Net Load basis in square feet of steam radiation.
BOILER EFFICIENCY
The term efficiency as used for guarantees of boiler performance is usu ally construed as follows:
1. Solid Fuels. The efficiency of the boiler, alone is the ratio of the heat absorbed by (lie water and steam in the boiler per pound of combustible burned on the grate to the calorific value of 1 lb of combustible as fired. The combined efficiency of boiler, furnace and grate is the ratio of the heat absorbed by the water and steam in the boiler per pound of fuel as fired to the calorific value of 1 Id of fuel as fired.
Heating Boilers, Furnaces, Space Heaters
379
Table 3: I=B=R Rating Table
Net I~B=R Batxno
Hawd-Fihkd
Autohatio-Fiam)
8q Ft ghwn
1000 Bta
Piping Factor
Piping and
'ickup* Factor
Groea /==
Output
1000 Btu
Time Available
Fuel Will Last, Hr
Maximum Stack
He^fhtb
Minimum Stack Areab Sq In.;
Piping ' and Pickup*
Factor
Gross I=B=R
Output 1000 Bta -
Minimum Stack Areab
Sq In.
Maximum Allowable
Draft
* Loss
12345
24.0 1500 2.360 56.6 1.293 1341 1405 1268 217.7
132.0 1.260 1201 2905 700 168.0 1.248 1139 359.4
6
750 6.77 652 5.99 5.73
1450
1.236 240 0 '1.225 276 1.215
348 1.198
2.084
1039 1001
1.967 1.939
425.1 489.4
552 614
675
550 552
5.15 4.99 455
1.914 735 1.891 794 1.177 1.872 854
1.855 913 2200 528 1.162 1.837 970
4.73 4.60 4.49 4.41
454
2950
364 <600
672 *708
1.158
1.142 1.139
1.821 1.805
1.789 1.774 1759
1027 1083
1138 1192 1245
' 4.29 4.24
4.19
4.15 4.11
3250 3700
744
780 816 852 888 ,
1.136 1.132 1.129 1.128 1.122
1.744
1.730
L717 1.704 1.691
1298 1349 1491 1452
1502
4.07 4.03
4.00 - 4.00
4.00
4000 4200
4600
924
960 1008 1056 1104
1.121
1.120 1.120 1.120
1.120
1.678 1.666 1.650 1.634
1.620
1550 1599
1663 1726
1788
4.00
4.00 4.00 4.00. 4.00
4800 5000 5200 5400
5600
1152
1200 1248
1296 .1344
1.120 1.120
1.120 1.120 1.120
1.605 1.590
1.577 1.564 1.552
1849 1908 1968 2027 2086
4.00
4.00 4.00 4.00 4.00
5800 6000
6200 6400
6600
1392 1.120 1440 1.1201488 , . 1.120 1536" 1.120 1584 1.120
1.539
1-526 1-514 1.502
1.491
2142
2197 2253
2307 2362
440 4.00 4.00 4.00 4.00
6800 7000
7500 8000 8500
1632 .
1680 1800
1920 2040
1.120 1.120
1.120
1.120 1.120
1.480 1.470 1.447
1.426 1.409
2415 2470 2605 2738
2874
4.00 4.00 4.00 4.00 4.00.
9000 9500 10000 11000 12000
2160 2280
2400 2640
2880
1.120
1.120 1.120 1.120 1.120
1.400 1.400 1.400 1.400 1.400
3024 3192
3360 '3696 4032
4.00
4.00 4.00 4.00 4.00
13000 14000 15000 16000 17000
3120 3360 3600 3840 4080
1.120 1.120 L120 1.120. 1.120
1.400 1.400 1.400 1^400
1.400
4368 4704 5040 5376 5712
4.00 4.00 4.00 4.00 4.00
18000 4320 19000 4560 20000 4800
1.120 1.120
1.120
1.400 6048 1.400 6384 1.400 6720
440
4.00 4.00
.7
294 33.0 365 . 395 . 4X0
8
504 504 50.0
50.0 54.0
.
9
1.560. 1548 1525 1.507 1.492
10
37.4 9X9 146.4 198.9 250.7
11 12
50.0 0544 50.0 50.0 50.0 50.0
44.0
46.0 475
49.0 505
. 685 82.0
95.5 1104 1225
1.476
1.466 1.454 1.444
1.434
3015 3515
401 451 499
50.0 0.078 :
52.0 63.0
735 84.0
52.0 1354 53.0 147.0 545 160.0 555 17X0 565 . 1854
1.424 1.416 1.408 1.401 1594
547 595
642
689 736
95.0 105.0 1155 125.0
135.0
0.108 0.118 0.130
S8.0
196.0
1588 783
145.0 0.136
59.0
2075
1582 829-
155.0
60.0
2194
1576 875
165.0 0.146 ;
61.0
2314
1569 920 ' 1735
0.152
624
242.0
1564 966
1835
63.0 64.0 64.5
655 665
253.0 2644
273.0 286.0 2964
1559 1.354 1.349 1544
1539
1011
1056 1101 1145 1189
192.5 20X5 211.5 221.0 230.0
0.162 0.167>
67.5 68.0 . 69.0 704
705
306.0
315.0 326.0 337.0
3494
1535 1531 1525
1520 1514
1234
1278 1336 1394 1451
239.5 249.0 261.5 274.0 2855
-
0.188 ----- .
715 358.0
725 367.0 73.0 3764 74.0 3854
745 3934
755
76.0 77.0.
775 : 78.0
40X0 409.0 417
425 , . 431
79.0. 795'.
815 83.0 85.0
438
446 464
.481 .497
87.0 '
89.0 915 95.0 99.0
515
535
555 595 634
1510
1505 1501 1.297 1.294
1509 1566 16241681
1739
1591
1590 1.289 1588.
1588
1797
18S8 1918 1978 2040
1.288. 1.288 1.288 1.288
1588
2102: ! 2164 2318 2473
2628
1588 1588
1588 1588
1.288
2782 2937 3091 3400 3709
297.0 308.0 3295
350.0
386 395
446 467 486 504
- ----- `
------ .
'__
--
------ .
-----
__
----- . --a-- . _t--
--.
____ .--
---- --
--
103.0 1065
1095 1125 1155 N
673 712 751 789 827
1588 1.288 1.288 1588 1588
4019 '
4328 . 4637 4946 S255 `
633 .704 776
___ :
---- ---- --- --
118.0
863
1588' 5564
810
___ ;
120.0 .
899 :
1588 5873
844
1204
900
1588 6182
877
* Includes pickup allowance end correction for difference between test and operating conditions.
b To be specified in catalog.
-