Document Z458aeXZQkX2DvVV6O0RpxzJ7
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CLEARING OP EQUIPMENT AND PIPING
One of the responsibilities of operators is to clear equipment and
piping for maintenance work. There are a few general rules that apply
no matter what is being cleared. The main thing is that the equipment
or piping must be cleared so that maintenance workers are not subjected
to unsafe working conditions. It must be remembered that the mainte
nance workers are not as aware as operators are of how to treat various
chemicals. They also do not have- a good understanding of plant operat
ing procedures and piping systems.
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Another very important consideration is tagging of equipment and pip ing by the lead operator. - The lead operator has the same responsibility towards tagging as a supervisor does when the -supervisor issues a weld ing or vessel entry permit. He is saying in writing (hanging a signed tag), that the equipment is then safe for maintenance mechanics to work on. One other" thing that should be done when extensive piping systems are tagged is to trace out the piping carefully far all tagging' loca tions. Bo not depend on remembering all the block valve locations. It is not a bad idea to get someone (another lead operator or operator) to double check the tagging of a complex piping system.
A third factor that must be considered in all cases is to make sur that it is possible to purge completely through a cleared piece of equipm nt or piping. Also purges at low points must be possible to make sure these drains are not plugged.
The above discussion is to cover general considerations for clearing. However, there must be detailed written instructions covering the clear ing of equipment and piping for each of the chemicals that are in our processes. The instructions must contain specific information about the hazard potential of the chemicals. More complete information about all process chemicals is in the operating manual safety section. The clearing instructions for each chemical are listed separately so that revisions to procedures may be easily made when improved methods are realized. Please do not hesitate to offer suggestions for changes in these written procedures.
SL 049830