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S. /9, &. INSULATION STANDARDS o TABLE OF CONTENTS COATINGS AND INSULATION MANUAL SECTION II: Tr.erir.al Insulation TABLE C? CONTENTS Parc I: Design Introduction _ Identification and Schedule Materials Selection Guide Heat Transfer Calculations 20.1.1, Std. 1 Kll.l, Std. 2 Kll.l, Std. 3 Kll.l, Std. 4 * V Af wr Insulation Materials Specifications Introduction K11.2, Std. 1 Product List, Materials for Elevated Temperatures K11.2, Std. 2 Rigid Materials for Elevated Temperatures Calcium Silicate * ' Kli.2, Std. 100 Expanded Silica XII.2, Std. 110 Amosite Asbestos Kli.2, Std. 120 Mineral Wool K11.2, Std. 130 Fibrous C-lass, High Density K11.2, Std. 140 Sprayed Materials for ElevatedTemperatures Amosite Asbestos K11.2, Std. 300 Crocidolite Asbestos Kll.2, Std. 310 Spray Materials For Anti-Condensation Temperatures Cork-Filled Asphalt Mastic Kll.2, Std. 700 III: 'Weather Barrier Materials Specifications Introduction K11.3, Std. 1 Product List, Materials for Elevated Temperatures K11.3, Std. 2 Materials For Elevated Temperatures O ii Fire-Retardant "Breathing" Asphalt K11.3, std. 1 Polyvinyl Acetate K11.3, Std. Ip Sheet Materials Asbestos Felt K11.3, Std. 50 Asbestos Cloth with Arabol Cement K11.3, Std. 55 Aluminum K11.3, Std. 60 Stainless Steel K11.3, Std. 65 IV: Construction Specifications Introduction 10.1.4, Std. 1 General Construction Specification 20.1.4, Std. 2 C 002731 Table or Contents Cor.t'd J *iSid gsulatior. Systems for Vessels and ?iP-- "AeVs`* e...pcrature Std. 10^ Sprayed^Insulation Systems x..evatea Temperature K11.4, Std. 50 c 002932 r t i i wm Es, .i coatings and insulation manual thermal insulation 5ESIGN INTRODUCTION 70 INSULATION STANDARDS invormcrior. arenaa.-d MAN. SECT PAKT :: 11. i std : ISSUE *AGE A jo AT r./ii 1 Of c *> ^ ,-- . 5 J A K i. j <O U- I `c.-tcviTK.; I j ! nYu>C t : Ci > i , ..\6>tC j U 1 wV . 5 j 07 ! ^ : ^ < ., { zc, I < rrrT - > .. i -' r-1 ^ uu _- i l \ i 1 Oc J>* ->r G3 &,, 0 " g: rw "TT i " > -ast;c . : < I :7 l ;I I 1, SCOPE This Information Standard outlines the 2.1.4 Kll.l Std 7, Mechanical Details, will con contents ana use o: Monsanto Standards to: thermal sider special design problems of insulation support,' insulation, and presents the criteria /or design used projections through insulation at low temperatures in their preparation. or very high temperatures (such as vessel supports, 1.1 Objective The objective of thermal insulation S:ar.u...MS is to proviuc -eaoy aceesa to s.n.o.c ana instrument icads, relief vents, etc), and other con ditions which may require calculations for solving. reliable means ior designing, selecting, and speci-. 2.2 l.-.suior.ts Kil.2, Insulant Material Specifica tying systems of material to limit heat flow to or tions, covers a group of standard procurement from process facilities. A good balance of cost,. specifications. Preceding the materials speci quality, and maintainability has been sought in fications are product lists that identify the type and preparation of the Standards. -- suppliers of materials needed for an insuiation 2. CONTENTS OP STANDARDS Section 11 of the system. An "insulant system" comprises an insu lating material (block, blan'-et, etc), strapping, Table o: Contents for the iC Manual lists the thermal clips, filler and patch!.., - ----------- ., and other insulation Standards'issued to date and approved supplies needed tor an insulating system excluding for use in your Division. This paragraph is intended, the weather covering. to explain what is found in each Standard or group of Standards. 2.3 Weather Barriers Kll-3, Weather Harrier Spec ifications, covers a group of weather-barrier systems Figure 1 (page 3 of this standard) is a logic-diagram in the same way that Part 2 covers insulant systems. "road map" that shows how the Standards may be . used to meet a variety of process and mechanical ccsign conditions. 2.4 Construction Specifications K11.4, Construction Specifications, provides instructions and graphic ' details on methods and workmanship for application 2.1 Design Standards .of thermal insulation. K11.4Srdl, Introduction, 2.1.1 Kll.l Std 2, Identification end Schedule, describes how to use contract documents, general shows how to identify on drawings and in project; : insulation specifications, and other specifications, schedules the type and thickness of insulation, and! the type of weather covering to be applied to each, drawings, and schedules to sec up complete thermal Insuiation project requirements. Use of the spec- piece or equipment or pipeline. Symbols and legend, ifications in plant work also is discussed. examples of identification in use, and suggested ] forms for Thermal Insulation Schedule are included. 2.1.2 KII. 1 Std 3, Materials Selection Guide,' analyzes the .considerations' involved in selecting the proper type of thermal insuiation lot various, application requirements, including temperature, K11.4 Std 2,'General Insulation Specification, covers ' requirements common to all kinds of thermal insula tion application work. Subsequent Standards detail , methods and workmanship for various kinds of insulants and services._____ range, types oflnsulating materials, and service or 2.5 Economic Thickness K11.5 Std 2, Economic exposure conditions. (It may later be necessary to Thickness Data, contains a condensation of an , add standards, beginning with Kll.l Std 12, to cover, extensive study by Union Carbide Chemicals Com selection for plants or divisions which define their j pany and West Virginia University on the economic standard requirements in advance.) j thickness' of thermal insulation. The complete 2.1.3 Kll.l Std 4, lladt Transfer Calculations, \ report is available from the National Insulation contains equations, tables, and data useful in Manufacturers Association, but is much bulkier than j finding the required thickness of thermal insulation the simplified format developed for this Standard. when alternate tabular values or thickness (see Par.: . To apply the economic criterion to a specific plan: 2.2 anc Par. 3-3) are unsatisfactory. The tables of; i it is necessary to determine or assume values for apparent, or effective, thickness of insulation over . the unit cost of steam, the steam plant capital per cylindrical surfaces arc noteworthy. These were i unit of steam flow per hour, depreciation life or calculated with the aid of Monsanto's IBM 704 steam plant, unit cost of installed insulation, and computer from the basic log mean ratios of diameters depreciation life of insulation. All - - res for for each pipe size and insulation thickness. _ ' repairs, and for discounting the va._future C 002733 : Agrewg.scgs______________________________________________________ __________________ f-.r . ftfiCSftwR AF CWRU'K ftV \ I OS OUT! Ifetscft. ftff'. --trvvie A >asc 20r iissuE a STANDARDS savings, ore built into the equations. Future 2.2 Economic Thickness The usual considerations Monsanto study will be directed tow-ara economic ' In economic thickness determination arc based on thickness analysis of low temperature insulation,; the premise that heat is supplied by a steam genera whlc.. no; now covered. tion plant and distribution lines, nnd that hcac loss essentially is directly from the steam. These 3. DESIGN CRITERIA Research during deveioprr.cn; 1 assumptions are valid for steam mains and branches, o.' the thermal insulation Standards included a study .and for steam-heated vessels and vaporizers. They of design criteria icr determination of insulation. probably are adequate for many other heated process thickness. Three different sets or valid criteria ^services as_well^ For all such conditions, K11.5 ! have beer, found, each with a number o; variations: Std 2,, Economic Thickness Data, provides a com (1) Process limitations imposing a maximum' plete economic analysis and insulation thickness J permissible rate of heat exchange with the table. surroundings. 2.2.1 Unusual Conditions The standard economic I (2) An economic balance, such that the combined thickness analysis breaks cowr., or a; .u.tsc requires l costs o: tnsu.atton anc ..eat ',oss arc a extensive modification, when any of the following conditions prevail: i (3) Limitations on the temperature of the externalj insulation surface. i Roughly speaking, ali the criteria are equal in the I sense that the ir.sutation thickness used should be ! the thickest required by any of these conditions. ! Variations, in the above criteria ere imposed by (1)Vhcn process hear or energy is supplied from a source other than steam (as Dowthcrm, Thcrminol, or electric power). (2) When expensive heat exchange equipment is used to transfer heat to the insulated process equipment. (3) When expensive mass transfer equipment differences between eievated and low temperature requirements. Each of the considerations is further discussed in the following paragraphs. (e.g., a vacuum distillation column) is In volved in getting heat to the point where it will be lost through the insulation. 2.1 Process Li.-r.itctions A primary function of insulation is to keep the process hot enough or cold Any of the above factors may greatly increase the 1 value of heat energy as compared with process enough to meet operating requirements. This require-1 ! steam; the optimum insulation thickness will be i men: takes precedence over all others when the- increased correspondingly. Theoretically, all of following conditions are the controlling factors in; the factors mentioned above can be translated into insulation design: equivalent steam costs and equivalent steam plan: u) For process temperatures above ambient costs, and "plugged into" the charts in.K11.5 Std 2 (elevated temperatures): (a) Excessive depnlegmation caused by unwanted condensation of volatile 1 components ;in distillation equipment.,' (b) Crystallization of'solids from solutions otoSpora. (c) Undesirable viscosity changes in pt^Sace near vessel or pipe walls.;' * ' (d) Veilc loss or product deterioration from: excessive heat input or pressure build-] up to make up for insulation losses. (2) For process temperature below ambient (low, temperature): (a) Excessive boil-up of volatile compo-, ner.ts by unwanted heat influx in distil-,' lation equipment. ! (b) Product loss from, vaporization cue to: heat influx. ' ; (c) Pressure build-up or product deterio-' ration due to heat influx. for use in the economic thickness tables. In practice, a direct economic analysis of the particular case under study may be preferable. 3.2.2 ReTrigeration No economic thickness cai- . cuiations have been worked out for low temperature . services. One substantial variable not usually significant in elevated temperature services is the ' increasing direct and capital costs per Btu of' refrigeration as process temperature is lowered. At present each case would have to be analyzed separately. 3.3 Surface Temperature Limits Recommended thick1 ness tables published by thermal insulation manu; facturers customarily are based either on a constant surface temperature-or on- a constant heat flux per .unit of.-external surface. Unfortunately, the design . premises-often are unstated, and when stated arc - not comparable. Furthermore, there were apparent 2 inconsistencies found within single sets of data. C 002734 stanoako: 1 \ 1 DitcrrT...*cI process torr.0.or*i*to trrrais Nil.f STD 1 1 , ISSUE A 1A AGE 3 OF a . Scicc; te~pcrc*rc rcr>u sc>ioO for process crc,.crctuc limits {Kll.l Sw ci ri"*c / >swts sc.fv;ccw>o rr.scr<cs spccjflcc%ion is process zx cicvatcc c; ic.v tcrrpcrcturo? (Ova: tc.rporatirrc is ccnsidcrcc lew.) ELEVAT'D TEMPERATURE :LC`.V TEMPERATURE '* r.seiotior. thickness for cccJi is perscr.r.el prctcctcr z mY^j ?wc<<< iff* T<>wic 1 *n >*cc ccr.trcilir.s factor? I r.c:cricls spcc;ficc;.cr.s, K1I.2. `No* | If oil of tr.ose answers 0:0 "ns", cansise; o.-it:ir.; insulation. Is per rr>.ss ><s<c process *001 <css or j-.r. o ccr.:;o;:;r.; I;c;c:? No' is CwS* c* insolation a cor.trciiin; factor? Yes No"" I Is allowaaia space fc: msuiat.on o: 2ppli- I, j cation of ir.sulotio.'. a contreilin; factor? Ci!cu.e;o taick.-.css for esen material by Kil.l Sts 4. Determ.ne economic thickness \ for aen ImhIciIsI oy S.a b J FIGURE 1. HOY/ TO USE THE THERMAL ISOLATION STANDARDS ` ~AAmTiAWS AD DrviKlONS ARE Sr.OWN ST OR OUTLINING. DELETIONS ARC SHOWN ST I______ <n.; *to i PACC A or A ilSSUE A -stakoaads I ! The entire approach :o surface temperature design 2 mph breeze. Insulation surface temperature ; was re-examined in preparing Monsanto's Standards, must be slightly above the 37.5 F wet bulb and corrected thickness tables were prepared, temperature at this condition. Maximum heat j These arc included in the respective materials flux based on cuter insulation surface is i specifications as a convenience to users who may about 4 Btu/hr, so ft. j not have the back-up data or the opportunity to' calculate the optimum process or economic. 4. REFERENCES | thickness. 4.1 Publications The following publications in i 3.3.1 Eleveled Temperatures The design tern-' addition to standard engineers' handbooks and ' I pernture of the outer insulation surface is 1207 *^ ......... suppliers' catalogs have been consulted in the : v.ncn in_contact with SO 7 still air,__ (Surface tem- prepa.ration of the thermal insulation standards: j perature of bright metal jacketing may be slightly (1) Manual on Economic Thickness o/ Insulation, i higher because the radiant heat transfer coefficient is lower.) This design condition is ccuivaieat to; , about 50 3tu/hr, sc ft of external insulation surface.; Choice of a temperature below 150 7 primarily is a- Union Carbide Chemicals Company, I960. (2) "How Much Insulation for Pipes and Fiat Surfaces?", by C. S. .-".rents and H. M. Cather of Ticst Virginia University, published in safety consideration, though it also^oincides with_ Air Conditioning, Heating, and Ventilating several manufacturer's practices. '"her. a person j inadvertently contacts a hot surface (as with the. magazine, March through August issues, 1961. back of his arm or neck) the immediate hazard is (3) "Characteristics of Thermal Insulation ; not a burn, but an uncontrollable _reficx jerk or. Materials", by V. C. Turner, Union Carbide [ jumping away; the design limits selected arc unlikely Chemicals Company, 1955. I to cause either a burn or indirectly cause other (4) "How to Compute Heat Losses Graphicaiiy", j types of accident. by Charles R. Kise, Baidwin-Ehret-Hill, Inc., j 3.2.2 Low Temperature The basic design premise published in Petroleum Rcjiner magazine, j for surface temperatures below ambient is prevention 1959-. | of frost or condensation. There are two reasons for: 4.2 Other Standerds and Specifications Standards ) this limitation: and specifications published by others have been (a) Water or ice on or under piping and equipment j studied, and portions of them have been used as ! presents a slipping hazard and a housekeep-' precedent for several recommenced practices in , ing nuisance; cluded in this work. The publications induce: (b) If moisture enters any surface imperfection it (1) Chocolate Bayou Plant thermal insulation will ultimately cause extended failure of the insulation because of progressive saturation specifications, prepared by the Bechtel Corporation, I960. j of the insulation and freezing. (2) Code of Practice No. 31C, Thermal Insulation, Two different design conditions have been derived' issued by MCL, Engineering Department, for limiting the surface temperature of "cold"' London,1961. 1 insulation. The first one has been used by insula-' . (3) Chemstrand Division Thermal Insulation j tion manufactures and is valid for temperatures down j to -107. Betow *-10 F our work has shown that the second dcsigol&ndition is more critical. Standards. . (4) M. T. Kellogg Company Thermal Insulation Standards.. I (15 For process temperature "10F and higher:. (5) Catalytic Construction Company Thermal ! Ambient air conditions are 90F, 807, relative- Insulation Standards., i humidity, still air. - Insulation surface tern- - (6) Selected working practices used in thctmal j peratures must be slightly above the S4.5 F j wet bulb temperature at this condition, i Maximum heat gain at the outer insulation surface is about 9 Btu/hr, sc ft. (2) For process temperature below -10 7: Ambient, air conditions are 407, S0/ relative humidity,, insulation project and maintenance work by the Nitro, Quecny, Krummrich, and Texas City plants, and by the Hydrocarbons, Inor ganic, and Organic Division Engineering - Departments., i' | I i c 002736 STANDARDS" COATINGS ANC INSULATION MANUAL thermal insulation design IDENTIFICATION, SYtfECLS, AND SCHECU MAN. ii.CT F- ! '/II 1 J pii-c i sate i-- --------------------------------------------------- IRACE 1 or j - a . z.-.c SCC?3 This Design Standard covers :hc identi o: similar type. (Specific arrangements for fication c: there-.si insulation systems or. the couble-laycr construction arc giver, in each Drawings and provides an insulation Schedule that Materials Specification.) .-ay be used to list insulation work tor project (6) "acre required by design, two or more different purposes. types of insulation may be indicated. (Example, 14G, l1/." 160 designates Vj" thickness 2. IDENTIFICATION INSULATION o: fibrous glass blanket and i`4" of cellular SYSTa.v.S Therm;sl insulation systems arc denoted glass', application of the materials is in the on the Drawings by a numbered Identity and a g:cc: listed.) symao;, as :..ustratcc .-:gurc 1. They arc denoted 2.1.2 Second Pert The second part of the in the Insulation Schedule by a -.umbered identity. numbered identity indicates the weather barrier 2.'. Numbered identity 2."i.i First Pert The firs: par: of the numbered identity indicates the thickness of the insulation and the insulation Materials Specification, e.g., Vj" 100. The following rules apply to use of the firs: pat: o: the numbered identity. (1) Decimal units shall not be used to indicate insula. -.-, thickness. (2) The insulation thickness indicated does not include the thickness of' weather barrier materiais. (5) Identification of insulation applied to piping or duct terminates at a numbered equipment item or where indicated by an insulation material to be applied over the insulation. The seconc part c: the numbered identity is separated from the first part by a cash, e.g. 1)/' 100-15. (17;" of calcium silicate insulation covered with poiyvir.y! acetate weather barrier.) Two numbers are used where sheet jacketing materials arc applied over mastic weather battle: materials, e.g., l'/j" 420-25, 65. (1%" of poiyester polyurethane insula tion covered with firc-rctardan: cutback asphalt weather barrier and protected by stainless steel jacketing; 1 Vi" 110-65, 10 indicated 1/j" of expanded silica insulation with stainless steel jacketing and ' fire-retardant "breathing" asphalt mastic for itreguiar surfaces and jacketing.) termination symbol as illustrated in Figure 1. (4) In-line components (line flanges, valves, flanged fittings, instrument components, or special fittings) shall be insulated only where directed by the appropriate construction 2.2 Identification Symbols Symbols illustrated in Figure i are used to indicate thermal insulation or. elevation flow sheets, piping and instrument dia grams, and piping drawings: specification, or where noted on the Drawings ;; 3. 7KSS.V.AL INSULATION SCHEDULE The schec- or in the Insulation Schedule. Type and uie as illustrated in Appendix A is used to tabulate thickness of insulation denoted by numbered equipment and lines to be insulated, ar.d to identify identity for the line containing in-line com the insulation system. For contract work, bare sur ponents* shall be used for the in-line face units and cos: information are to be submitted components where so directed or noted. by the bidder. (5) The leiftft. "D" following the insulation ''thickness designation (as 5" D 300, for 3.1 Avcilobiii.y of Forms This Form is available example) denotes_a double-layer of insulation ; as Form No. ,ES 9 in pads of 50 on Vellum paper ' from the standards representative at your location. c 002737 ( REFERENCES -ATEST ASStTIONS OR REVISIONS ARE SHOWN BY ( [ OR CUTLINING. DELETIONS ARE SHOWN BY CC-S57. RCV. i, rLAUT: SAB Alkylation Facilities__________ CLIENT; Monsanto Chemical C;-.-;nv i LOCATIONAIvin. Texas d.C.CC. CCHY-ACT US 31,090 L.-ZCirJCATIOA US. 31090-2200-00-4 ?-Ci"!CAT 1 On for THERMAL INSUL.- TICN OF EQUIPMENT AND PIPING t:: i i X. 1 i v, 1 ! Approved Dwte tfy/Q approved < '^ CUEUT Approvedrj/ ^ DwVw o /P O /<r>^~ Deic. S////S'' L/ I-'' ''alto 'L]s. 2', \<U4r Prepared c.c.cc. '^V v ( ' 1 , 1( __ ! !i : Kcv. I *k 1 !: i i i:.;.'cvci | DM: | akcKd:-:z:;7|' client i : ; I | i! i i i i` t1 lit'i ! 1I i s'/Wf-Jl 002738 i A;;r;v:d ) Approved i j A;-.re.;. | 1 CATALYTIC CONSTRUCT CO. 1 i iDM: _l oc:: f* I vr': ! C">'C< i;;*cj e- kMT,7j J" I Catalytic Cc::~cct:;:; CCIIPAKY Pk*'llAOC'..?fr:tA . rJL. ! '/" I --v c--mi-w 'f'A p.,.31090-2200u. -0 I r lun i t C l0 w/" 00*4 _________________ ______ rc~j i c; 2 ! LIS' SG OF SPECIFICATIONS AND THICKNESSES FOR \ SILIIAII INSULATION WITH ALUMINUM JACKETIN sfe:."I-;a.:ion Insulation Materials: Introduction Product List Calcium Silicate j Mineral Wool 1 MONSANTO ! man. sect, fart Kll-2 STD 1 Kll-2 STD 2 Kll-2 STD 100 Page 1 Kll-2 STD 130 Page 1 SEE NOTE 7 j Weatner barrier Materials: i Introduction | Proauct List * Asphalt Miur.r.un4 j Stainless Steel i Constriction: general insulation Rigid Insulation System Kll-3 STD 1 Kll-3 STD 2 Kll-3 STD 10 Kli-3 STD 60 Kll-3 STD 65 Kll-4 STD 2 Kll-4 STD 10X 6 7 NOTES: I 1. Unless otherwise specified, all equipment and piping shall be insulated with calcium silicate insulation and weatnerprcofed with aluminum jacketing in ire following specifica tit.is; Insulation Materials Kll-2 Std. 100 Ws.it.ner barrier Materials Kll-3 Std. 60 CtrscructiUh Kll-4 Std. 2 Construction Kll-4 Std. 10X 2. Or. surfaces not covered rv jacketing, insulation shall be weatherproofed with ! a&phac sastic. Mastic srj.ll confirm to Specifications Kll-3 Sod. 1 and. I Kj.1-3-'Std. 10. Application shall`be in accordance with Specification Kll-4 Std. 10X. .3. Acceptable insulation materials shall be in accordance with Specifications Kll-2 Std. 1 ar.d Kll-2 Std. 2. * A. Acceptable weather tamer materials shall be in accordance with Specifications Kll-3 Std. 1 and Kll-3 Std. 2. 5. Stainless steel jacketing s'-.aj.. be applied in the same manner as aluminum jacker.ir.2. Materials s-ell oinfirm to Specification Kli.3 Std. 65. Thickness if jacketing sn-:.il be 0.010". 6. Use fiat a1cm mum on heads rf vessels and towers. 7. This material stall be used or. specially designated equipment and piping only. C 002739 J \\ i IVliO.C'.KS.'. Catalytic Construction Company PHILADELPHIA E. PA. * / 7.1. ST.A'." 2 On SPEC IrTCATlC.X1 NO. SP-31090- 2200-00-4 -.v*-*:*:* . ... Paze 2 of 2 -or 'at sure*TO INSULATION ..r.v,,....4rf___ _ P7J L. i CD . .'. - : > up '10 i Ms 0 2 3 10 4 8 Z" 36 i'i to 2;/U i i i i i% 201 TO 330 301 3 AC* 1 llj 1 1% 1-3 2 1% 2 1% ' 2 401 TO 500 2 2 2^ 2k 2k 501 TO 550 2 2~2 2^3 3 551 TO 600 2% 2* 3 3 3% a`Z --__ - U^'2 9A 2k 3 3* notes 1. Ail tnick.nt.3ses of insulation are nominal and in inches. 2. ter personnel protection ts tr.icknsss listed above minus minimum thickness for pipe size 8 tc 38" shall be llj". 0. Insulation 3%" thick shall be applied in double layers with IV inner layer and 2" cuter layer. except c 002740 CTO 2 p -c w : or 3 \csjz ; STAN0AH04 C^iMji'tG PIPI.IG 4" IPS AND SELLER 3" 3CG-I5 r \- U. Kljtltl 7 I!! IIAiii\a| <Ci\ r a"V I < lW>t 3" :so-:3 ^U*V * * Wm ^ '/ \ PIPING OVER <" IPS .r \ (L JT* iTTl JI i TER.V.i.NATiGN ANOARDS l\ . ;.i its j ISSUE jpAo: 3 c? ; a??snd: :xzzxj*l iKSULA7J0X sckesul: MwhjAhTO ChCMICA^ COMPANY HSaMAi, lNJbMtwM CK*vw>b rw!\ Ji aiVIHOH } rwciCCT __ I.OCATIQM .ND . !| ji scctiom no. MI* CSTJMaTC no. t>*, PACI*ACO AY1 ;! tKCST -_ O* ' Lin* ut \ \; i: I R,r*A< I .In; I j Swotuir >* < ?t?vcr | ; Sfctlgr. | 1 Tnlcncfc C".fc 7*mp, r 1 S?*cii*e:;n * C&Vbf W^w.pfTMAt i | Kmwtf ' wutr*i*y 1 Ua.tt* Unit Ct $ 7*16* Co*. 1 Altc*^, C.A. NO., OATS_ I i. Fm pjp.n;, Ur.aor foot; toi ccuipintn** t;^:i foot. Orlg 0*t* R.v 1 Oato .>. : ! D.to ay 1 1 I 1 1 -- : i i 11 I! i1 C 002742 latest additions or revisions *s shown iy j ] or outlining. , deletions are shown by ss? ; lif ItJ Uiliitti I "M A S l' /.C l ' Il I /CM l IOf C'M CO*` l I*: VI tO J M I'.l*. I 1.1 ( u 1A! I l STaNSmRSS* coatings a.\s ;nsl-at;on manual 7J-.r/vEAL .N3u-ATICN CZSICN *E?XALS lZ2CT1GX GwiDZ Kii.: &" *.3 .. SCC?5 This Design Standard Efts cor.sidera:;cr.s tar selecting thermal insulation materiais :o s'-ij t.-.c requirements of elevated and law tempera ture services, and guides the seicctian of insulation systems :`cr each of severai temperature ranges w.thir. these major temperature divisions. it provides graphical thickness comparisons for each insulant that may so usee ir. each temperature range. Finally, it lists comparative properties o: insulants, cements, ana environmental harrier materialsfound It: the Materials Specifications. 2. CCXSIDE.'ATICXS FCR MATERIALS SELEC- T.S.n Three major consiaeratror.s influence se.cction of thermal insulation materials: 2.1 Re auction of FLe: Flow The primary consicerat.or. is that the insurant must adequately retard heat transfer out o: or into material within the . as.--tea -pace. 2.2 Contra! c: moisture The second consideration is that the insulation system must prevent penetra tion c; liquid water and adequately control the passage of moisture vapor. This consideration differs in the selection of materials and design of . systems for elevated and low temperature services! (1) Systems for elevated temperature service must prevent the entry, of liquid wafer, but must "breathe" so that moisture vapor trapped in the insulant may be driven to the atmosphere when the insulated surface is heated. (2) Systems for low temperature service must be constructed of insulants that ate resistant to moisture vapor transmission, and must be scared to prevent the passage of moisture in ' cither liquid or vapor form into the system. 2.3 V.echcr,icai>eod'Phya iccl Properties the third consideration! .fr- that the insulation materials con form. to several basic mechanical and php leal criteria. Among these aret __ (1) .Adequate ir.suiating .value without excessive ir.suiation thickness. r` (2) Freedom from tendency to cause or foster corrosion of steel or alloy surfaces. (3) Resistance to deterioration from moisture, ; weather, or exposure to chemical environments. > ) Workability ar.c ease of application. (5) .Availability in the r.eccssaty variety of sizes ar.c shapes without undue delay in delivery. (6) Conformity to recognized dimensional standards. 2. CTREE CCSSIDEaATICXS 2.1 Ir.sulcticr. Malericls for Elevated Tcmpcrctu.-c Service Insurants for elevated temperature service may be rigid (block) type, bat: or blanket type, or sprayed type. Rigid ar.c blanket types may be secured ir. place with scuds, clips, or finger straps welded or cemented to the equipment or piping surface, by wires or machine-stretched bancs, o: by - combination of shese methods. Environmental battier materials for elevated temper ature service may be "breathing" type mastics, or sheet materials in the form of jacketing. These materials are not considered nr. integral parr or the ir.suiation Materials Specification, and have their own Materials Specifications numbers so chat choice of material may be designated or. the Etawings. 3.2 inselcrion Materials for Low Tompsrcterc Service Insulants for low temperature service usually ate rigid blocks and segments, and arc secured in plnce with wire or machine-stretched bands. Studs, pins, clips, or other similar devices that provide a "cold finger" when the insulant is impaled over them are not recommenced as securing devices. Foamed in place and blanket materials may be used in the less rigorous ranges of low temperature. Environmental barrier materials for reduced tempera ture service must be sealing type mastics. These materials must be applied with care in a manner that will encapsulate the insulation, and must be main tained so that their moisture-resisting qualities ate not impaired. These materials are not considered an integral part of the insulation Materiais Specifi cation, and have their own Materiais Specifications numbers so that choice of material may be designated on the drawings., Jacketing may be applied over the insulation system, after the environmental barrier mascic is applied, when additional mechanical protection is requited. Jacketing must be wired or banded in place: screws or rivets that will pierce the environmental barrier seal may not be used. -ncFcKEsCES latest aoo;t;ons c revisions are shown zy C 002743 OR OUTLINING. DELETIONS ARE SHOWN ZY O V / l Cl: AC 11 1 A 'i CI * T IO C M IO N , , V I' H VISION M(l / I 'f l. C iV / L Of. A C C M M A N tl. /I1 !M ''l MMl MM d lV *' Ji 'f ___:__!__i__:__i_:__!__:__i__ i__i_J__:__ ; ; -50 '.CD Csc602744 TEY.PERATwRE. .- :;z *;-a. scs^ of !M__at:c.\ o2s:gx se for services WITH!S! FOUR TE.V.FERaTCRE RAXGES iii m vf ST AhOAROS 1 - -------------------^ Ko,'. STS ; issue ; 'PAoe 3 or 12 | j i. i.\ULA7!CN THICrCXESS CC.V.pANliC.S The following figures show the relative thickness of insulation materials required to provide comparable insulating value in each o: the temperature ranges. .1 i.-.suic.-.ts tor Low Temperature Service 6" <00 CELLULAR CLASS 3" <20 /' ;f J POLYESTER pclyuretrane <30 \ Iy POLYETHES PCLYURETi-.AKE II 1 1! FIGURE 2 Material., Recommended for Range i; Relative Thickness Required to Provide Comparable Insularing Value Over <" IPS Pipe at -ICO?. I j j i <`/." <00 \\ & CELLULAR CLASS 2V." <50 f \ \_______ ___( V___ \ _r^ POLYETP.ER PCLYURE7.-iA.SE 3vr <ic . \__ _______ / POLYSTYRENE J FIGURE 3 Materials Recommended for Range II; Relative Thicknesses required to Provide Comparable Insu lating Value Over 4" IPS Pipe at -50?. 210 - 4" 800 3=5 CELLU-AR CLASS OVER P1SROUS GLASS C'JSP.iCN FIGURE Materials Recommenced tor Range HI; Thickness Recuirec to Provide .-.dccuatc Insulating Value Over <" IPS Pipe at -50 F. r 009*?^*! ^ .atcst ana.ticks or ncvisio.si sac shown nr ta outl.ninc. -C7IONS ARE SHOWN >Y <r..i or 3 lr.sulcr.ts for SIcvctci Tc.r.pcrcturc Service iTANOAKOi i FiEiw-S C.ASS E'-AXXET* ' *!}& no: apply these materials over Stainless Steel surfaces. r,uw,\: o Materials Recommended for Range V; r.clativc Thicknesses Required to Provide Comparable insulating Value Over 4" IPS Pipe a: 450 F. / O # 3" 110 ^ \ } EXPANSES SILICA, R.G.D 4`,1" 150 / & \\ r MiS SRAL WOOL, rig: o !: 5" 200 i \ yj* mineral wool BLANKET FIGURE 6 Materials Recommended for Range VI; Relative Thicknesses Required to Provide Comparable Insularing Value over 4" IPS Pipe at 1000 F. 6" 130 5V-" 150 414`` 100 - 1" 170 MtNriiAL Wwwm>, KiCID UrRmiViIC riwtR, RlwiD CALCIUM SILICATE OVER DiATOMACEOUS EARTH, CO.V.POUNO FIGURE 7 Materials Recommended for Range VII; Relative Thicknesses Required to Provide Comparable Insulating Value over 4" IPS Pipe at 1600 ?. c 002746 i S7AKOASOS k *.: 1 ITS ; issue * ;fic: j r -- d. .v.ATaRlALS PROPERTIES The fol'.owin.; tables provide physical aha mechanical properties of oil avall-blc iasuiants, cements, and environmental harrier mastics. Materials arc included (for comparison purposes) that ho r.o: appear in the Materials Specificarior.s. d.l Rigid insulation .V.crericis insulation Cnarccrerllvlcs Campa airier. ' oc.*.c.*c. r c ~o7.v. Sped flcstier. . v;ry (a; Mean Temperatures) Temperature Limits . .'.C.VT.ci S.'.Gck RcdivGr.c-r ' Fire Expo sere Specific riecr, . Ere/ia/0? Bo.-.siry, las/eu ft Ccrr.crcsdv* Strength, ?: Tensile Strength, PSi ric-XLircl Strength, PSI ' Modulus of Elasticity, \ Ab&orp?:vim:'',v, (oi MciscurJ^^Volurr.e) Type of iniulcvlon Ar.-.crsntc Aski,,.wi Calcium Silicate A.mosire Asbestos Fibers wish Dlatomaccous Siilcare'Bindcr Reacted Hydrous Cal cium Silicate and ' Asbestos Fiber Block add Pipe Insulation 3 lock cnc Pipe Ir.sulccior. C33I-59T C545-63T G.35 at TOC F 0.42 a: 300? 0.55 a: 600? 0.55 a: 100? 0.43 at 500? 0.56 at 600 ? 12C0 ? Max, 120? -din 1200 ? Max, 120? Min Gooc srirhin its Tcmncrature Limits ` Good within its Temperature Limits Incombustible Incombustible .22 to .30 .22 to .30 Ce.wlcr Z.zzz Hcr.T.eiiccdy-Sec^cc CcZ.s o: Foc.t.oo Glzss Block ar.d Pipe Insulation C343-5 6 0.35 a: 0? 0.42 a: 100? 0.55 a: 300? S00F Max, -.00? Min Till Spall and Cracks when Subjected to Rapid Changes in Temperature Incombustible .20 IS 23 to 110 at 5% Deformation 10 to 40 17. to 67. 10 to IS 66 to 104 at 5 7. ' Deformation 7.16 to 57 i 1 S0% to S5 7. 9 to 10 100 S4 100 | 200,000 ii 0.2% (on surface only) Res;stance to Acids Good Resistance ta Caustics Good > Remarks i: 1 __ Lirde :o Fair Good, Except KF and h5?04 Sam? to Good Good | Subject to Shrinkage i after Wetting. Do not | Apply ovet Stainless j Steel. _ ............. _______ Re ...ires Bore Coating i c 002747 latest x.Tr.iTinKi f>s nrv.iiOKS are shown *Y I OR Outlim\c,, ceuetioni af skawm ry } KiM STO 3 >c: & or 13 iisiuc i 1TAW0AH0* . , .. Characteristics Composition General Form ASTM specification Type of ir.sulotion Dlctcmcceous Eorth Expended 5i!ico Fibrous Gloss (Low Density) Fibrous Gloss (High Density) Diaromaccous Barth inorganic Vicriricc with Inorganic Air Cells wich In* Binders ergar. ! - Fibers and Bine Fibrous Glass with Phcnoi-Formaldc* hyde Binders Fibrous Glass with High-Temperature ; inorganic Binders 5iock and Pipe Insulation 3ioc.: Pipe Insulation Block and Pipe Insulation Block and Pipe Insulation C334-59T r.cr.T.ci Conductivity (ac .Mean Temperatures) _ 0.63 at 20C F 0.69 at 500 F 0.78 at SC0F . 0.S4 at 1000 F_ 0.34 a: 100F 0.42 at 300 F cat OwU r 0.7S ac I0C0 F 0.26 at 75 F 0.55 at 250 F 0.31 ac 100 F 0.47 at 500 F . emperoture Limito 1900 F Max, ;:0F Min 1600 F Max, 120F Min 450 F Max, 0 F Min I000F Max, C F Min 1 Thermal Shack Resistance Good within its Good within its Good within its Good within its Temperature Limits Temperature Limits Temperature Limits Temperature Limits rirc Exposure Incombustible Incombustible Fails at 450F Fails a: HOOF Specific Host, S:u/; b/*r ,22 co ,23 22 co o0 .20 .20 Density, Ibs/eu ft Compressive Strength, pt? 22 to 26 86 to 118 at 55! Deformation 65 at 15! Deformation 1 to 6 4.1 at 107. Deformation 8 to 12 1 Tensile Strength, PS! '18 to 20 70 ricAurcl Strength, PS! Modulus of Elasticity, PS! i | ' | 1 33 to 50 I | Absorptivity _ 755! to 865! (o: Moisture by Volume) Resistance tocjfttd. Good .25! Good 7% to 8% 75! to 85! 1 * Good, Except KF Good, Except HF ; and H,P04 and H,P04 Resistance tM^aostioa 2-ood Remarks Use Only as Inner i , Layer In nigh* Temperature' 1_______________________ _J Service Good . Good Good j Do not Apply Over Do not Apply Over : j Stainless Steel Stainless Steel j j (L_Q0748 staksakcs I >.e; 5 6f | 6. MATERIALS PROPERTIES The following tr.bics provide physical and mechanical properties of ail avail able insular.::, cements, and environmental barrier mastics. Materials are included (for comparison purposes) i that do no: appear in the Materials Specifications. d.'i Rigid insuiction M.atcricis Insulcrion Chsrcc.cristics sirlcr. Ccr.-;oi rc;~. AL,,v. Soociriccric..-. hern*,si Cor.CwCTi vi:y Mcor. Terr.pcrausces) Temperature -imir: Typo of insulcrion A.v.osire Asootvos Calcium Silicate Amosite'Asbustos Fibers with Diaromaceous Silicate Binder ivcactcd Hydrous Cal cium Silicate and ' Asbestos Fiber Block or.c Pipe Insulcrion Bloch and Pipe insulation C331-55T C.53 at ITiE 7 0.42 at 300 7 0.55 a: 600 7 C345-60T 0.35 a: ICO 7 0.43 a: 300 7 0.56 a: 600 7 HOOF Matt, 120 7 Min 1200 7 Max, 120 7 Min Tr.ermci Enoch Pesisrc.-.ce Good within its Temocrature Limits ' Good within its Temperature Limits Fire Exposure Incombustible Specific Plect, tu/!b/ = .22 to .30 density, las/cu ft IS Compressive Strength, ?s: Tensile Strength, ?Si S3 to 110 a: 555 Deformation j 10 to 40 Flexural Strength, PCI Modulus of Elasticity, ?S! | ' i Abso.-otivirjyfeSt:'. (of MoisturcbyVdlume) 155 to 6% Pesistcr.ee to Acids Good Resistance to Caustics Good Rcrr.crks -- Incombustible .22 to .30 10 to 18 66 to 104 a: 5% Deformation j 7,16 to 37 | j 8055 to 8555 Little to Fair j Som.e to Good Subject to Shrinkage after Vetting. Do not Aopiy over Stainless Steel. Cc-..,!cr Close, Hc:.T.c:lccily-Scclcc Cells o; Foc.t.cc Glcss , Bioch ana A.pc ns u.o r x cn C3-13-56 0.36 a: 07 0.42 a: 100? 0.55 a: 300? ; ! S00-- Max, --.CO 5 Min Till Spall and Crack ' when Subjeered to Rapid Changes in Temperature Incombustible .20 to iO 100 S4 100 200,000 1 -- j : 0.255 (on surface only) ! Good, Except K7 ana ' h,?o4 | Good Requires Bore Coating c 002749 LATEST A33XTI0KS OR REVISIONS ARE SHOWN BY j j OR OUTLINING. OELETlOKS ARE SHOWN SY 55 <11.1 STS 3. FACE o OF 13 jlSSUE 1 - l 1 InsuJotion CKoroctcri sties Type of insulctior. Polyurethane Polyester Typo -ether Type 1 Composition 1 | General Form l . rI AST.*.' Specification 1 il-.cr.T.cl Cc.-.iuetivity , (a: Mean Temperatures) Expended Polyurethane Block and Pipe Insulation 0.11 at 0? 0.14 at 150 F Expanded Polyurethane Block and Pipe Insulation 0.19 at 0 F 0.23 at 150 F j Temperotare Limits 225 F Max, --.25 Mir. 225 F Max, -500 F Min r.c;-c. vnCCtc !i 1 Rciistcr.cc 1 Fire Exposure ii Specific Hcct, | Btu/ii/'F j | Density, las/eu ft J i Compressive Strength, | 1 ?il j i Tensile Strength, PS1 1 | Flexural Strength, PS1 1, j ! Modulus of Elasticity, j j PS! Good within Its .emperatura Limits { Good within its Temperature Limits ^composition Begins at 250 F; Fire-Retardant Decomposition Begins at 250 F; Will Burn .27 '" I 2 to s .27 2 to 8 25 at 1171 Deformation 10 to IS at 10/1 j Deformation 50 50 50 50 1400 1400 | Abs.-.-stSvity 1% 1 (or Moisture by Volume) 1 | Resistance to Acids Good 1% Good Resistance to Co'ustics Good Good Remarks .jf, . tftv - 1 Vegetchle Cork Cork Granules and Natural .Resin Binders Block and Pipe Insulation C552-56 0.24 at OF 0.27 at 100 F 200 F Max, -300 F Min Good within its Temperature Limits Softens at 200 F; Will Burn .43 w to lO 25 at 2571 Deformation 15 4% to &% Noe Resistant Not Resistant Not Included in Monsanto Standards ! 1 i | i ! ' , : 1 i i j j i OOgyso `"asrpqry-rr t i--; STANDAAO*---- **&**&&&&* >i*i 6*1 Ri^ic iiiwc*it (wwmiiiU*/ mU*Ci iSTi Cr.crcTcrii;.:cs Composition GoAors! Form - MS7M Specification r>2*iTiwl ^>wT<wUCt'V)' ' (at Mean Temperatures) Tcmpcrcturo Limits X.twCA Vypc or !r solatia,. Poa^oo T-bbcr Ccrcmic Fib^r ^wSCy Gw ` O.mCC ijUj end S>0* u'icr* Asbestos Fiber r lexibic 7------ . Pips Cover:r.g; Si.cet.. :cr 7 *-t ^UToT.Cw'd GiOCl!$| P*.t ^nhCtSt Pino Coveting, Fi.tlr.g Covers j UiaW LI W>J ~ c.29120 f 0.50 at 60C? 2.26 at 2CC0F 02S F Max, 52 F Min 2300 F Max, 52 F Min Gggc within i;s Excellent 1,, ri:a --xpccL-ro SscCiTtC 'OC7/ i.tu/ib/'F Density, !bs/cu it Compressive Strength, PSi Tensile Strength, PS! Flexure! Strength, PS! "ails at 225.-; Till Burn C.l>5 incombustible ' 7 40 At Z0/2 ^vsorAMk*on 25 81 . 1 Modulus of Elasticity, PS! | j Absorptivity (o: Moisture by Volume) 3-9% 10055 by Weight Rcsistcnco to Acids j&Mistdnce to Ccustics l$terks P**. J" Resistant to Most Comracn Acids Resistant to Most Common Caustics Good Poor Expensive. For Extremely HighTemperature Service Only. LATriT ADDITION* OA AYllOLi_ AAE_ SHOWN . 7 i 1` OR OUTA..N. C 002751 DELETION* AJr IMOWK *V 1 KU.l STD 3 I'ce ic of 13 jissu: i 6.2 Elcr.kef Insulation Mctericls Insulation Character! sties Compaction L .. .............._ General rorm Thermei Conductivity (at Mean Temperatures) Temperature Limits Thermo! Shock Rcslsrsr.ee Fire Exposure Density, Ibs/c. tt # %L bscrp?ivi;/ (c; Moisture by Volume) _ Fibrous Glass (Low Density) fibrous Glass with Phcnolformaidchydc Binder Various Thicknesses and Density Felts 0.27 a: 40 f~ 0.2? at 70 ? 0.32 at ICO F 350 F Max, 50 F Mir. Good within its Temperature Limits Flash Point o; Resin is 7C0 r :/j to 3 91% Type of lnsulction Mineral Wool (Low Density) Mineral Woui with Binders Bianket, with or without Metal Mesh 0.36 at 200 F 0.J7 at 600F i 1S00F Max, 120 F Min Good within its Temperature Limits Incombustible 5 to S .85% 1 ! Poiyurothone ! Expanded Polyurethane | 1 ' ; Pre-foamed Blanket |. i | : 0.10 at OF ; 0.13 at 200 F | 225 F Max,-150 F Min .................. vooc witn;n its : Temperature Limits : Decomposition Begins | at 250 F; Will Burn ! 1 to 3 | 3% to 5% 1 ' fvesistcr.ee to ^cics Resistance tc Caustics Gone Except Hr and ~.jP04 Good Remarks Do not Apply to Stainless Steel 1 Requires Protection ; from All Liquids | Requires'Protection ' ii from All Li c*uids Good t1 Good i i * i 6.2 Sprayed and Focmcd-in* Place Insulation Materials Insulation Characteristics Type of Insulation Asbe stos Amosita Type Croeidolite Type Polystyrene t Composition Thermal Cod^^BKy^. Temperature Limits'! Thermal Shock Resistance 100% White Long Asbestos Fiber and Dry Inorganic Binder; Muse bejiixed with Water 0.13 at 100 F 0.46 at 400 F 700 F Max, 120 F Min Good within Its Temperature Limits 100% Blue Long Asbestos Fiber and Dry Inorganic Binder; Must be Mixed with Water 0.36 at 200F ' 0.59 at 700 F 1300 F Max, 120 F Min Good within its Temperature Limits Resins and Catalyst, for Foaming-in-Piace with Spray Equipment 0.25 at 40 F 225 F Max,-150 F Min Good within its Temperature Limits { j j 1 1 : \ Fire Exposure Incombustible Incombustible Density, Ibs/cu it : Absorptivity (oi Moisture by Volume) Resistance to .` elds | Resistance to Counties | Remark* *i}Jff* 14 75% Good Good Good Goad Do nor use as Pipe Covering Decomposition Begins at 250 F; Will Burn 3 to 4 3% to 5% Gooc Good C 002752 ( ; ! J Tj^SHSpSSJA r- ~ ----' - -*** jtssjs < 1 tr tj* .2 Sprcycd and Foamed-ir.- Piece Insuiction Materials vwcr.tir.ucc; J l.-.sulction * Characteristics Composition Thermal Conductivity Meor. Temperatures) - *ype 0: Insulctior. Pelyurethc.-.e Cc.'k-riiicc! Assr.c!? ...csti z Resins and Catalyst, for , Trowcll end Spray Foaming-in-Plnce wish 1 Graces a: Asphalt Emul Spray Equipment sion Pilled with Cork , Granules; in 5-Gallor. Palls 0; 55-Gallon Drums, Ready-Mixed 0.19 a: Of 0.50 c: 70 7 : Cork-Filled Polyvinyl Acetcto Trowel! ar.c Spray Graces or" PVA Filled with Cork Granules; In 5-Gallon Palls or 55* Gallon Drums, RcaayMtttec 0.50 a: 70 ? Temperature Limits 225? Man, -150? Mia . 275? Max, -50? Min -CO ? ,\.nxf nC? Min Tr.cr.r.il Sheck Aciistcr.cc Fire exposure Gir.shy, ics/cu t? Absorptivity 3esistcr.ee to Acids Acsistcnco tc Ccustics ; Remarks ' H '*- Goad within its Tcmocraturc Limits Good within its . Temperature Limits Good within its Tc "perncure Limits Decomposition Begins a: 250?; Will Burr. Fire-Retardant when Cured; Flash ?cir.: of i Asphalt Binder 275 ? 1 Fitu-Rctardar.q SelfButin quishir.g Within one Minute alter Flame is Removed ' ; 5 to 4 ' SO SO 5?; to 5?; ! Impermeable Impermeable Gooc j Not Rcsistantto Nitric ' ; Solutions or Strong ; Acetic Solutions Good Good 1 Xot Recommended in Good ; `Strong Alkniine Solutions Use with Caution and Till Burn Until Cured, Thitc Colo: -- Use when then Or.iy with Qualified i Take Necessary Pre- Dark Colors are Applicators | cautions During Objectionable | Application ..... . _ ... ...... ......... 'I c 002753 LATEST ADDITIONS OK REVISIONS ARE SHOWN SY 4 .4 -" OUTLINING DELETIONI ARE SHOWN ft Y ========. P k::.: :^*cc or- -issue 0.4 Insuicrio.-. Cc.--.cnts 1Ir.sui1ctiO* A Chc.-octc.-istics _ Compc-iiiion . asbestos AsbcarGu Fibers and Binders Type or insulction Vcrmicui.'te . Hxiu.-ccc VcrT.iculi:c 1j ar.c*. ,,tt..r.c.crs . Mineral Wool Mineral Wool and Hinders i > 1 General rorrr. Cement .a be Mixed with Voter Cement to be Mixed | with V.'atcr Cement to be Mixed with Vat?r ; Thc.'.-nci Cw.nc^ctivity 'm .Venn Tce-.-pcracurcs) Tcmpcrctur.. -imira 2*20 ? 2vG * I *-*0 at 500? 1CC0F M_x-, 120 F Min , 0.70 a: 200 r o.oG ar 5wv - | I900F Max, 120 F Min 0.47 at 100 F 0.60 at 300 F 1600 F Max, 120 F Min 1 I j Thermo! Shock Resistance Good within its Temperature Limits | Gooc within its I Temperature Limits ; Good within its j Temperature Limits 1 riri- Exposure Incombustible Incombustible Incombustible | Density, ias/c* it 35 to 6; i 27 34 to 55 ArSOrptiv,?y % 4.0.4 Porosity 7S5J ; Resistance to Acids Good Good Not Resistant ! Rcslstcr.zc to Caustics Good ! -Goon Not Resistant j tu 0- -= 1. i; .s r.s; rcct-.-2r.scd Shat thermal insulation cements he employee as a complete system. Cements generally sre uses ait an auxil iary materiel wt:.-, eitncr rigid c; blar.itc: mater.a.a, far covering va.vcs, eloows, special fittings, and irregular shapes; ar.d for pa.r.t.ng-up crcviccs, cracks, and surface carnage. Cements may he used unde; special design ccnaitionrs as a cover coat ovoj the insuiaticn materia.s. and under weather coat or vapor seal. .5 Environmental Sorrier Mostics .5.1 Materials for Cryogenic, Cold, and Dual-Temperatures Services Metcrio! Chcrocfcristic* Cu:-3cck Asphclt Type of Mostic Co-Polymer Vinyl Ceir.poshion Gonorsi Form T cmperatura^KjiSrs. Solvent Cut-Back of Asphalt Base with Mineral Fillers Ready-to-Apply Mastic in Spray and Trowel Grades 2OOF Max, -40 F Min Co-Poiyraer Vinyl with Mineral Fillers r Ready-co-Appiy Mastic In Spray Grade 160 F Max, 40 F Min Firo ExpotuflH^C'1' Film Gu-2 Fire-Retardant; SelfExtinguishing within One Minute after Direct Flame is Removed l/," Vet in One Coa: Will Burn , 11 Mils in Three Coats Perm-Inch Eating 0.0016 to 0.0028 C.005 Reiistor.ee to Acids Good Good .vesistance to Ccustics n*\css;or.ce to w* .ca&c, Oil, or Solvents Good Poor Good Good Akrcslo.n Rcslatcr.ee Good Poor Ecrr.crks -- Expensive Polyester Chlorosulfonated Polyethylene Rcady-to-Apply Mastic in Spray Grade , !1 | j ! 200 F Max, 40 F Min Will Burn j !t 7 Mils in Three Coats 0.001 Good Good Good .1 ! Poor Expensive { C 002754 N STANDARD; I -icrids !z.'cvc.*cc Tc.r.pcrsrjros .V.crcrici ' Ci.T.pojIvicr. -- Go.-.c.--; ror.v. c.T.pe;c.:erc ! rr.;?s ."ire Zxpcoorc . rii.v. Dei!<i *' . /cr.v.-.r.cr. .\i7;r.r __ .0 j! CTCf.C-' TO ^.Z .LZ - < Zi-si&rcr.cs :o Ca.z-.'. I .T. .-is:c.-.cc to G.'OCSO, ' Gil, cr $oive.-.rs ; Aor-slor. Rcsistc.-.ce Aoph.C: Ty?s : carle Z.T.'.iAo.-. "olyvl.-.y! Acercrc Type wi:r. C-.y "5.-cc:.-...-.~" Type ?c'.yv'.;.y. .-.ecu.:e i j >.y s tic ;r. S~:ay nr.J Trows 1 O.v.eos rkCatyio-.-.-ooIv in Spray and Trowel Graces | | 2CC r .V-;c *<C ~ V'- * Ga, *<v >') .* ..'L-RccircG.*:; SelfDictir.^uishi;.^ within One u:c eitwt Direct rln.v..: is Iwnr.ovcc Tirc-Actardan:; Scl;Dntir.^uishir. ~ within One ...Inatc after Direct Tiarr.c is Te.v.ovcd V To: ir. O.-.c Co-: WA .A^.VX ^tC^ A A /'" Co: jC.-.e Coo: C.Clu to 0.G20 j vjCOC Gooc Good Good 1 Poor Good Good Goo- 1 i r | >% tuAv,'^ rv r.e rij _ 01)2755- ZCZ/'Z Thru Dc.s. ;n Stand..rb provider. cru..:lonc nab V..b.e;. ;or colcu.oth-.g hcst loss rt.-.b her.: g.-.ir. throngd thermal insulation on both ria: one cyiincricol surfaces. Definitions or" terms usee in the equation*. and Tobies, one convection coefficients tor tin: or.d cylindrical surfaces in devotee a.-.b low temperature services also arc given. o. USD Or TKiS STANDARD Tigurc 1 is a "la-.; Chart that snows how the equations and Tables in rhio Design Stonborb ore used in solving thermal insulation problems. Dctcrm.r.e pretest tsnpotcturc limits. -elec;; Etc z. ; o..:o_.e for p.occoc temperature ,,.r..:s ! .".tie ssr..cost.o materials specif.cctions. i e_evate V'E.-.ATbnE 1. ntooooo o. e.ov.tt: c; .ow tempe.-oture? D.o, ;e-:c:o:.:. .o tf.oiccreo low.) 1 -e; to Too.; lot hcc: looses .`.or. f.c; s..:occo,Tob.c .V tor neo losses from cylindrical surfaces. Colc-ote .no:tones heat loss cos 10 prove........... no velocity conci- : .osc < . C.V 1 < oA <u 07 V 0. 1 ;o i 1t C 17 1 1 on <j < I? E5 . >= eo 20 S! i ! ' S ! vJ SS CnG r 0;V 1 o0 c.: w' < > _Bi 1 :> r C6 i c* * * >3 ae i ; . =1 ' uNC 1 i EV =5 : i< ' * -A3TIC c*v ; Z7 : Aih--' C^--: j. ) Do yoo cono.Oe; losses from tmnI soiotco surfaces tolerable, con- s.dcrlng personnel protection as a controlling footer? J,Yes i ins. tt.on Is not requireo. LCV. TEMPERATURE j Sc.cot inou.ot.on f.txntss to; each mote:.a: front Tou.o HI in applicable ma terials specifications. Select tnickr.ess sy uclr.g tr.e alignment diagram, Figure 6, wr.ere Topic 111 is r.o: provided in tr.o catena:s specifications. Calculate insulation tnickncss <o> fiat surfaces by equations in Per. S.l; calculate insulation thickness for cylindrical surfaces by equa tions in Par. 5.3.2. Value of C is suggested in Par. 4.1 and 4.2. Value of y is given in Table V. is permisoic.e r.eot loss or neat gain a Yes Value of k may be found from controlling condition? curves in Figures 2, 3, 4. Calcu- X*o Into additional heat toss due to prevailing wind velocity conditions Is a..ovvople specs for insulation or appli by factors in Tabl* II, acd ado.- cation of insulation a controlling factor? t.onal thickness to compensate. Ac Se.co: lowest cos: m oil controlling cone; suit hoes ioccl preference conflict \ selected r.ctcrieis? Select tnose materials which fit availao.a space ot which suit application conditions. Yes select tn.O/.es: noterial required by any Cor.t.-cli.ng ccncit.o*. ovi.tr. o.tee - -. Fcuro l. ;.vcn in Ki'..l Determine whether higher cost loo., preference is justified; if so. .. .stitute for low cost material. DiC'-TiH KD'.' TO USE 7.1; r/j/.ric-xc, *3 f:curss Rtvii;ons aks shown gy -------- :------- . -------- .* OR GU7i.4NiNG. OlXwiT.OKS ARS StfOWN *Y <5- 002756 '- ; c-* :: *$7AK3AR9& S~' zz=: N1710XS CF TE.v.v.S Tern:-. u,,c_ in this i have the /allow;.-.; dcflr.itlo-- lieu: Etu/.-.r, sc ft, from b..:e steel .-.e.-i.-ces. ilea: flux, 2:u/hr, sc ft, a: .-cjl-.r.;.-.: er pipe surface beneath the sal-:1a.-.. '! ilea: flux, 3:u/r.r, sc it, a: cuter surface a: Insulation. a - Temperature, F, a: the ho: a: cola surface :a he insulated. Temperature, F, a: air surroundhr.; the insu lation /ambient). Temperature, . F, a: the eater surface or asaiatiar.. r .. ~ r_ for elevated temperature service, ror .ow temperature serv.ee. A.% - :.j. - ref elevated temperature service, m. - rs /or low temperature service. :m - Relative humidity or ambient arch .=o - The sa.r. or resistances, hr, sc ft, ` F/5tu, through the insulation ana the air film surrounding the insulation, e.g., -r- -- A. C /or fiat su.-races. Convection coefficient, 3tu/hr, sc ft, F, used to estimate resistance through the air film surrounding the insulation. Internal resistance of a single thickness or insulation over a rlat sur/ace; jr - thickness or insulation, in inches; k " conductivity or the insulation, 3tu/hr, sc it, in., a: the mean temperature . CL. a *- Internal resistance or a single thickness or insulation over a cylindrical sur/ace; y " equivalent thickness of insulation; k is dc/incd above. or internal resistin double layer or " "5"~4 " i- * --L ror flat surfaces, and -4^- - -hi rot . n a. cylindrical surfaces, and y; always represent the inner layer of insulation, a, and ya always represent the outer layer; it. and k. arc selected to suit the materials and mean temperatures indicated by re, y;, a-, and y.. '^o Outside diameter of the outer layer or insulation, inches. . a - Outside diameter or ti.u inner layer or insulation. Inches. Outside diameccr of pipe or equipment, Inches. - Inside di...v.e:cr or cither the inner layer or outer --yer or insulation, inches. u. CCXYZC7ICX CCzFFICIzXTi An adequate treatment or convection coefficients is no: within the scope of this standard. The following coeffi cients /expressed as C and defined above), arc suggested for use in heat transfer equations: -1.1 Flat Surfaces The value of C for flat surfaces in still air a: elevated temperatures may be con sidered 1.59 for vertical plates, 1.79 for horizontal plates facing upward, and 0.S9 for horizontal plates facing downward. The value of C for fiat surfaces in still air a: low temperatures may be considered - .59 for vertical plates, C.dy for horizontal plates facing upward, and 1.79 for horizontal plates facing downward. -:.l Cylinarlco! d.rfocea The value of C for cylin drical surfaces in still air, at both elevated and low temperatures, may be considered 1.6. The value of C for cylindrical surfaces in air moving at 2 miles per hour nominal velocity, a: both ele vated .and low temperatures, may be considered 1.77. The effect of air moving at higher velocities is indicated in Tabic il, but exacc coefficients arc not given. 5. NEAT TRANSFER CALCULATIONS Heat trans fer calculations when personnel protection a: elevated tem.pcratures and prevention of moisture condensation on the insulation surface a: low tem.peratures arc the governing design factors arc not covered in this standard. Thickness of insula tion adequate to meet these design conditions have been calculated from equations based on the insula tion surface, and are presented in tabular form in each of the Materials Specifications for insulation. There is no point in repeating these equations here. Equations in this standard arc based on the ho: or cold equipment surface beneath the insulation, and are provided for use when control of process tempera ture and heat flow is the governing design factor. a.l Flat Surfaces The equation for calculating heat flow through a single layer of insulation over a flat surface is: L.\ ; ?- Q. k+ c CD The value of k is determined from Figures 2, 3, and -1; the v_!ue or C is suggested in Par. -i.l. For. i.-.erc.- .c heat loss cue to wiad velocity conditions, muitip.y 9 by conversion factors in Table II. c 002757 STAN0AR05 K11. '. STD 4 ISSUE A PAGE 3 or Id -'here -.ore than one layer of insulation is applied over a :1a: surface, :hc equation bccorr.cs: A.', ; -7 * 0 (2) A .2 Cylindrical Setraces Cylindrical-insulation c: pipc covering offers a parr.' of varying area for the flow of hcac, and equations arc -.ore cc.T.piicatcd than /or /la: surfaces. The classical'mathematical tre..:rr.en: uti.i. -s a log .-- ear. area /or the transfer of hea:. Ay suite'::! rearrange--.cn: o/ terms, i: is possible :o calculate ....... /lux bo:h or. che basis'bf she external surface o: :h. . ...clarion, and on the" oasis or :he pipe or equipment sur/ace dio.T.ecer. ir. practice, there are uses /or oo:h methods o: calculation; however, only the pipe or equipment sur/ace basis is covered ir. this standard. Mote tha: while hea: /iuxes q ar.c Q are eccal /or t'ia: sur.Tccs, this is never true Tor cylindrical sorr-ces. C.o Ccic-lcrio.-.s tor Cylir.aricc! aurfccos Equations arc based or. the pipe or ecuipmcn: diameter which docs no: vary with insulation thickness. Calcula tions are intended to provide the rate or hcac loss or pain /torn or into the process /laid a: the pipe or equipment wall. Equations (1) and (2) still are applicable as long as the hea: /low area or the effective thickness o: insulation a..: adjusted to suit a cylindrical object. The common method used /or this adjustment is the calculation oi an effective insuistion thickness, y, which takes ia:o account the variable area in the hea: /lux path. 5.3.1 Calculation oi y The following equation dc/ir.cs y: 2-25:5 Dp lop i-j () The value o; y is giver, in Table V. The value of k is determined from Figures 2, 3, and 4. The value of C is suggested in Par. 4.2. For increased heat loss cue to wind velocity conditions, multiply Q by conversion factors ir. T~t>lc II. '..'here mote than r.c inycr oi insulation is required, cr the vnriation o/ k witr. tempernture is large and it Is desirable to treat the insulation as consisting c: layers of varying heat resistance, the equation becomes: Q' j'i AFt i ID, Ci (51 .4 Temperature of the lr.sulotior. Sutface Tempera ture of the insulation surface, ts, may be found by uividing the hea: fiux for the external sur/ace of the pipe, or equipment by C to obtain the temperature difference: fM A*t 2 Ii -rT ? " T" ; c ' * 2 jDfl\ T- " ~1^"ji to From Paragraph 3, "Definitions": A.'j - ts- ta for elevated temperature service; " ta~ ts for low temperature service. Substituting in Equation (6): tsm ia + for elevated temperature service; ts" ta --^ for low temperature service. .5 Squoro Feet to Linear Feet Where it is neces sary co determine the rate of heat transfer per linear foot of pipe or cylindrical surface, multiply Q in Equation (4) and (5) by the appropriate conversion factors in Table V. Values oi y for single layer insulation in thicknesses 1", T/l", 2", 2`/,", and 5" over piping %" through 40" pipe sir.e; and values of-y for each iayer of double insulation in thicknesses i", i%", 2", 2yl", ana 3" over thicknesses i", l1/;", 2", 2/1", and 3" over, piping 3" through V' have been calculated by Equation (3) and are giver, in Table V. 5.3.2 co; r.ov/ Equations The equation tor c_l-. culatinp heat flux from the surface of a cylindrical object through a single 1-yer of Insulation is: (4) C i D, o. HEaT LOSSES FROM BARE SURFACES Many insulation manufacturers race their product in terms of efficiency percentage according co results of the following equation: Efficiency ICO (7) Efficiency rntings so derived can be misleading because of other variables chat are no: considered. The concept of insulation "efficiency" is no: recommended. Tnbies IE and IV show hea: losses from uninsulated flat and cylindrical surfaces at various temperature gradients. To determine rhe effect of wind velocity or. hea: loss from bare surfaces, multiply the factors ..ONS ARE SnCV/C tV I On Cu7_i;..f,C. OEUETiGNS are shown sy r 002758 ; ' r* a Ci4 5T 4 CP i::v a T..bies III and IV by the conversion lectors in ".hie I. Oc. ase the conversion factors in IV :r, determine increase in heat loss fron: insninted snrfsccs, however. 7. ti-uci-cxess to ptzvzxt .v.c:s7i..\Z ZCNDZXSATiCN AT .v.CZZ.TaTZ TZ.v.PZaATL ft, The alignment diagram, Figure 5, provides ; r. .-..pic means for cuicuia:ir.g adequate thickness of i i.'.-.uh.iior. to prevent moisture condensation or. * surf-ccs code; than the ambient temperature, and under a vr-ricty or relative humidity conditions. Solve p.rcblu.n.s us Indicated by the dotted lir.c or. the diagram, catering the chur: a: the lower left STAKOARCS l. 1 scale. This chur: provides adequate thickness er.ee: still air conditions a: moderate temperatures; sir.ee still air conditions arc the most serious condition ir. moisture-condensation problems at these temperatures, no conversion factors for wind { j I j j .. , , .. This ignrr.cn: diagram has beer, reprinted directly froa . current edition of the /.SURE GUIDE, and w.. e no record of results from actual field use. Me .r, recommenced thicknesses are within the rur those actually calculated and appearing ir. the l.i-terials Specifications, ar.d the approach seems adequate for the practical solution of problems. J j i TABLE I -- lr.crcui.eu ilea: Loss cue to Vice Velocity Conditions, bare Surfaces.* Terr.;*, r. z \ : V/in.- Vc.ccity, us Per Hour table ::: lien: Loss from Bare Fla: Surfaces under Still Air Condi tions a: "OF Arabic.'.: Temperature. w m r> b v ^ cc Ho: Serfcco i 2;c 200 SCO 400 '.43 . .J .25 ; SCO M32 1.72 1.65 '..60 1.54 1.S2 1.35 1.77 1.70 2.13 2.C3 5 .S3 1.55 15 2.42 2.33 2.21 2.10 i"empcrcture or i Unir.suiciec | Ho: Surface, |F Efu/Sq,,crc Peer, Hour VerticcI Surface C - 1.394 Horizon*c! Surfoce racing | Feeing Upward i Downwcrd C- 1.79 C - 0.89 SCO '..30 1.45 1.63 1.75 1.S7 ; 100 7w0 '..26 1.43 1.55 1.56 1.55 j 200 .50 67 42 300 355 252 i 300 : 500 1.23 1.37 1.4$ 1.5$ 1.77 ; 400 ! s=o I.IS 1.33 1.44 1.53 1.67 650 1150 50 1550 600 965 : -.coo 1.57 1.2$ 1.33 1.40 1.52 500 1300 2420 1510 i ! j -.00 I 200 1.15 1.13 1.25 1.23 1.33 1.2$ 1.40 1.33 1.52 1.44 `rectors shown in this Table are averaged for fiat surfaces and for various pipe sizes, and are recommended as eiose enough for praatidai use. 600 700 SOO 900 1000 2650 3750 5100 6800 8SQ0 3570 5070 6330 3200 12100 2125 3150 4230 5700 7500 | ] j TABLE II Increased lient Loss due to Wind Velocity Conditions, In 1100 1200 11400 14400 15400 1S4C0 9SOO j 121CO r sulated Surfaces.1 1200 17900 . .24100 15000 ^r.so'.c:;on , Wind Velocity, iV.iies Per Ho or 1400 21750 25350 IS250 7hlckr.es* (inches) -S* 10 ` 15 20 25 30 1500 1600 26000 30500 35000 41200 21SC0 25500 ? 1.07 1.0$ 1.11 1.12 1.13 1.14 Vs 1.05 1.07 1.03 1.0$ 1.10 Mil 2 1.04 ilos 1.07 1.075 l.SS 1.055 1700 1800 1S00 35500 40300 46500 4SC00 55C00 62300 2S3C0 34200 39000 ` j j 2`4 1.03 1.04' 1.05 1.C55 '..06 1.07 3 1.025 1.035 1.04 1.045 1.05 .1.05 3*4 1.02 1.03 1.025 1.04 1.045 1.05 4 *`4 ,S `4 6 1.013 1.C13 1.011 1.00$ 1.007 1.025 1.023 1 .021 '..CIS 1.017 1.03 1.C2S 1.025 1.024 1.022 1.035 1.000 '..031 '. .02$ 1.027 1.04 ,023 1.C35 - . .. * C'"' 1.045 1.043 1.041 1.03$ 1.037 rectors shown in this Tccic ore averages fer fio: surfaces ar.d for various pipe sizes, ar.d are recommended os close er.cjgh for practical use. C 002759 STAN. A A OS Temp F o* hot Surface ' v, X too 3 5 200 75 S3 200 loo 205 267 353 00 445 547 000 64S 601 SCO 00 * 000 -.CO `200 \j < '.2'iS -.502 AAiW--/.D 2644 3317 -- ....-- 1113 1506 1S64 2575 3232 4122 Pipe Sice (IPS cr Nomir.cl), 1 -cr.es 1 2 3 4 6 `S 20 * `4 250 434 674 589 1379 * 35 2452 3154 4050 5123 `.45 526 6.3 955 1403 1SSG 256*. 35 *.4 4566 5541 7345 34 196 432 753 1176 1732 2423 3295 4355 5555 7251 9133 43 61 67 112 260 354 503 644 620 734 1122 1435 ' 10S3 1695 2505 1370 2149 3179 1976 3105 4604 2530 3566 5S27 3511 4734 6337 4467 6094 6079 6479 6856 11765 5355 11433 15211 6259 10532 13344 10545 * 3513 17049 15355 19740 24509 19695 25555 32253 i c.T.p r of Hot Surface 10 r jpe oize (IPS or Nommo. ), Ir.c.-.es 12 14 16 13 20 24 30 oo 135 . 159 174 197 221 244 289 351 200 791 530 . 1009 1142 1282 1416 1683 2042 300 1769 2076 2253 2560 2375 3163 3772 4642 400 3114 3Go4 3985 4529 5074 5618 6679 8242 500 4513 5309 6316 7160 8032 8897 10595 13103 I 600 7312 3527 9404 10697 12010 13270 15825 19606 700 10325 12194 13301 15124 16952 18777 22375 27758 300 14147 15721 16236 20769 23346 25810 30836 ' 38299 500 13812 22243 24279 27663 31109 34432 41112 51107 1000 S "1100 24621 29133 31544 36257 40788 45157 53958 67126 31679 37501 40965 45Se9 52535 58159 69536 855B6 -- 1200 40051 47429 51656. 55089 65456 73691 68221 105372 1 I I l.l I '- 1 ......... NOTE: Heat less is given ir. Btu's per Linear Foot of cylindrical surface per hour; to convert to square feet, use the appropriate factor in Table. VI. i I ! | I l L AT 57 A0D*7.0N$ On REViSiONS ARE .SHOW;, J, Y j j OR C 002760 DELETIONS ARC SHOWN BY j P A0Z v OF i J STANDARDS i t i TABLE V. VALUES 0? > EGA SIXGLE-LAVEK ANT LCU3LE-LAYEK.' IXSULATIOX1 c 002761 IT ANOABSS K 11.1 STS ItSUE * 'PAGE 7 ^ or I ABLE V. VALUES OF y FOR SINGLE-LAYER AND DOUBLE-LAYER INSULATION* (Cor.cir.ucu; c 002762 i REVISIONS ARE SHOWN E.Y OR OUTLINING. DELETIONS ARE SHOWN BY .<n.i *AOC Z OF 15 *TANOA*OS I I) TABLE V. VALUES 0? y FOR SINGLE-LAVER AND DOUBLE-LAVER INSULATION1 (Continuec) I Pipe Size (inches) j ' Single Loyc j ! Feefors: i (Not^ */; j or inner Ley-. 11 iInsutla:..on Outer Lcyer over Single Ocycr Insuletion Thickness, Inches ' J Nomine! 00 {/>/,; j j Tr.k ! 1 ! V& j 2 j 2% | 3 i ! Ii _ ; . i i i ' 1 "Tl 4.50 D| 1 6.63 | 8.63 9.63 I! | \ j1 : 1i ;| i V 1t D | yI I1/, D |^ y 1 ! D 1 2% 0.87 | I 7.63 | 1.19 .63 1.47 t i i i1i 0.59 S.63 j 0.84 10.75 0.77 11.75 0.97 12.75 C.S8 14.CO 1.09 15X0 15.00 1.24 6.CO. \ I iy 1.7-,; 1 ! 1,, 1 = 10.75 j 1X0 1.14 17.00 i> y 1.95 I 1X3 6 6.55 D y ; 1 8.63 10.75 11.75 0.87 I 0.73 1.02 i I D ` % 9.63 12.75 14.00 y 1.24 0.93 1.24 D iy D y 2 10.75 1.60 2% 11.75 1.90 15.00 1.10 16.00 1.32 17.00 1.22 17X0 . 1.52 18.00 1.41 D 3 12.75 y 1i 2.17 --------------- . 8 8.63 Dj , 10.75 12.75 14.00 y1 0.95 0.74 1.14 19.00 1.32 & |g,: 1 D y D y -D y i| D y 1 % 11.75 1.33 2 12.75 1.63 2% 14.00 2.09 3 15.00 2.39 15.00 1.05 16.00 1.33' 17.00 1.24 18.00 1.49 19.00 . 1.32 19X0 1.72 20.00 1.54 21X0 1.45 lD - 0it y -yx for single c; inner layer; 0 C0# y - ya for-outer layer. c 002763 standards Xll.l STD 4 ISSUE A IPACE 9 OF ti I i i o TAJ'i-L V. VALUES OE y FOE SINGLE-LAYER AND DOUBLE-LAYER INSULATION1 (Continued) Pipe Size C.-.C -.cs) . '... 1 n w. CD . j! rectors (Note I] i | !i Singiu Loyer or inner Loyer Insulation Ton | j , i ! Outer 1_ cycr over Single Loyer Insulation j Thickness, inches i !i 11 V'* i 2 ! *->v !| 3 to j:; |i . .2 i 10.75 D I> ` } i 1!1 12.75 0.S2 i 15.00 | 16.00 0.87 i 1.22 1l 5 i ! i`4 1 14.00 > ! l ! 1.42 i 17.00 1 1.04 15.00 | 1.35 i1l 1 i 1i i! Dj 2 iC'.Gv ] , 1S.I0 | 20.00 2i.ur-jA 1| y1 1.79 | i.27 i 1.55 i.si! i 1l I 12.75 Di y1 2 Vi 16. CO i 2.14 j 21.00 1.45 22.00 1 1.71 J D St 17.00 y 2.45 ,D 15.00 17.00 18.00 1 23.00 j ' !t 1.62 >1j i| y 1.04 o.eo 1.16 i D 16.00 1S.00 20.00 t1 y 1.45 D 2 17.00 1.10 1.42 1 21.00 22.00 1 25. CO y 1.63 1.35 1.64 1.93 D 2 V, 15.00 y 2.20 23.00 24.00 1.56- 1.83 D 3 1S.00 y 2.54 25.00 1.75 14.00 o 1 16.00 16.00 y 0.93 0.62 4- D *y D y *D y 17.00 1.36 2 1S.C0 . 1.76 2 % 13.00 2.14 D 3 20.00 y 2.50 "0 D4, y " yt for single a; inner layer; D - D0, y " yj far Outer layer. 19.00 1.20 20.00 1.14 21 .CO 1.48 22.00 1.40 23. CO 1.72 24.00 1.64 24.00 2.01 25.00 1.92 25.00 1.84 COITIONS OK REVISIONS ARE SHOWN BY c 002764 OR OUTLINING. DELETIONS ARE SHOWN BY MWHfifcaiMiKiHiiMiMIMMUIIW ;JBtlB|f f||i|i ijii MIHui. TABLE V. VALUES 0? y FOE SINGLE-LAYER A XL DOUBLE-LAYER INSULATION1 r^.ee StZC ^ i --iir> o s) Ncrr.incl ' CO {J3/,)j Single _cyer rccrcrs cr Inner Lcyer (Note ); lr.su! crlon J l!*i"'|IN Cuter --cyer ever Single Lcyer Insulation 1 '1 % 2 2 V. 3 `.6.00 i | i II 20 20.00 M" -! o.CC y! 0.S4 : D j i/~ i^.Cv y! ..37 D2 y\ 20*00 1.73 %D j 2 2`..00 ; yi 2. Vi. D! 3 y! 22.00 * 2.55 ; _ D\ 1 y1 D y d j y! ns 2 d !. 2 V, y ^u.Go ' 0.S5 i1 2: .oo | 1.3S j 22.00 | "..81 j 23.00 | 2.21 1 D1 3 24.00 j y * l1 ______ 2.5s: D i 1 22.00 | y| 0.S5 | D 'V, 23.00 j y\ * .4^ j D i2 y 1 24.00 | 1.62 1 D \ 2`/, 25.00 j y !-- 2.23 | D\ y! 3 26.00 j 2.62 j 20.00 C.S4 22.00 0.55 24.00 0.37 21.00 1.23 I 22.00 23.00 i 1.17 1.53 1 24.00 25.00 ; w.w<J 1.45 1.75 2.10 26.00 1.71 27.00 2.01 23.00 1.33 23,0u 1.26 24.00 M O 25.00 1.57 26.00 1.50 27.00 1.84 28.00 1.77 j ; i | i 26.00 2.17 23.CO j 2.03 , 30.00 2.01 25.00 1.28 26.00 27.00 1.23 1.60 28.00 23.00 1.54 ' 1.33 30.00 1.82 ; i1 1 30.00 i 2.23 31.00 2.15 32.00 2.08 *0 - 0l( y " y, for single cr inner layer; D - 0C, y - y2 for (Lie; inyer. c 002765 ( -- STANDARDS* x::.: or \i TAELE V. VAL' c r* -- y FCK S.XGLE-LAL" :N LAYEA INSULATION1 k.r.cr.cs) i *\c iti * r. c 1 24 24.C ! 1 yiNOtO "* i Slrm. cr .r.r.c r Layer ; * cticr. : Outer Layer ever 6ingle Layer insulation j >' CiN*c-iS/ inanes i j f * *1 2 \ 2% \ 2 1 D ij |i 1 1 26.CC : ; 25.00 ! 22.CO ;i 1 i' li 0.56 ; 0.59 1 1.31 ;! | D ! ; li< : 27.00 ; | ! Ij `J ! 1.41 ; ; 1 30.CO ! * .25 si.co j 1.55 | ; i u I 32.CO y 1.50 `..37 D 1I y 22.00 ! 2.27 ! i 25.00 '..S'. D <j .0\j y 2.55 ! 25.00 i 2.19 20 35 36.00 `3-3.,y- y4 fc: si.-.; |i y! i. CD i 0.97 34.00 C.S1 25.00 iI .34 ' D j :`/2 j 33.CO y i 1.43 35.00 37.00 i:3i 1.72 D. y D y 2 I 34.CO 1 | 1.87 ! 2*4 j 35.00 37.00 1.67 2.05 i .40.00 2.00 D 3 | 36.CO y i 2-73 D i. y 38.00 0.97 40.00 0.92 41.00 1.37 D ; 35.00 I y. 1 1.44 j D 2 j 40.00 j y 1' 1.90 i1 D 21/: j 41.00 j y 2.J4 42.Q0... 43.00 1.33" 1.76 1 44.00 ! 1.72 ' 45.00 2.12 45.00 2.07 D t! y 42.00 2.77 i.ycr, y * y- ^cr cuter icycr. 40.CO 2.44 41.00 2.27 42.00 2.31 46.CO 2.52 47.00 4S.C0 I 2.40 i C 002766 4" -t- ir.-.iTiftsic ft VISIONS ARE SnOWN OY ! ! OR CUTUKiNC. DELETIONS ARC SHOWN BY ')`Aoc STD 4 or )6 tissue a j STAMOAHOS T..:>LE V. VALUES OF y FOR SINGLE-LAVER AND DOUBLE-LAYER INSULATION1 (Continued). Pipe Si ZC (Inches) Nomine! J oo rectors (Koto 1) 40 ; | i 40.00 i > D y D y D y Singie Layer j ; Lcyer j crion ! * ~ri J i 1 * 1At 2. j j42. CO ! 0.9S | 4o.Cu i : 1.45 , 44.00 : ! I.s: ; ! 45.00 ! 2.36 j 44.00 0.S3 Thickness, inches * i, * *1 45.00 1.2S 2 2% i -3 ! ! ! i 46.00 47.00 1.35 1.76 !i !! i 48.00 45.00 j 1.74 i 2.16 50.00 2.60 50.00 2.12 5 * .00 2.52 D I 45.C0 1y 2.S0 *0 - uu y - yk (a; single or inner layer; 0 m D0l y - y3 for outer layer. 52.00- i 2.46 TABLE VI. SQUARE FEET PER LINEAR - FOOT OF PIPE, BARE Pipe Size, IPS or Nomine! (Inches) Bore % 4. 1 .220 .272 .346 t`4 .500 2 .625 3 .517 4 1.13 6 1.74 6 2.26 Pipe Size, IPS or Nominal (Inches) Bare 10 2.82 12 3.37 14 3.66 16 4.18 33 4.71 20 5.25 24 6.30 30 7.85 35 S.44 C 002767 r*.N0*R5t- : r^; it::.; \.ZCi,Z A >AC2 13 OF 14 L Arr.asi;* Asbestos Limit r * Fibrous Gloss, ! Wool, * High Density _ High Density iock . Eleck , u O.C L Vogotobio Cork T*mp Limit 2GC 5 200 -300 -200 - ;co 0 ICO 200 FIGURE 2. MEAN CONDUCTIVITY FACTOR' aSsT10N MATERIALS DELETIONS ARC SHOWN BY uC r > CG \S t Ij } Ii FIGURE 5. THICKNESS Or .-IPE INSULATION TO PREVENT CoXi-vHNwA * IGK ON Cw i SwRrAC-- i i i C 002771 E D-' COATINGS AND INSULATION MANUAL THERMAL INSULATION MATERIALS SPEC! FICATIONS INTRODUCTION MAN. SECT PA*7 Ki 1 2 STD issue 1 Ioate PACE 1 or * : ;/iu 5cric?.; - is-ns ! rrr None | P-v ; esc TTTTtT 1. SCOPE This Information Standard describes the auxiliary materials by form;-.: and content of the Insulation Materials Spec* commonly-used terms, gives the generic type, ana ' ification and gives the premises for thickness and shows where each material is used in the insulation temperature limitations that arc shown. system. 2. hC3MAT AND CONTENT 2.2.1 Thickness and Temperature Limitations Materials handling and storeroom considerations 2.1 Product Lists Product lists arc provided for materials used in insulation systems for elevated and low temperature services. Materials listed are ; of co.-r---r.Mc quality within their generic classi- : fie.-.:.' V.-.:dc names and suppliers listed are , those Co./.p.led from the literature; omission of any i trade na.-r.c or supplier is inadvertent. __1 indicate that it is desirable to limit the number of available thicknesses of insulation materials. For this reason, the .Matertaijp'5pccifications show 1' as the minimum thicknest^scd. Insulation in thick nesses 1" through 3" Stfjlptpplicd in single layers; thicknesses 3`/" through 4" are applied in double layers, with the layer of greater thickness applied las: for greater mechanical protection. The product lists describe in tabular form available items within each generic classification of insula tion and auxiliary materials, trade names, name and address of suppliers, end delivery information. These lists arc intended for Monsanto internal use . only. : 2.1.1 Nomenclature Terms used to describe ' shapes and sizes of insulation materials are those Maximum hot-surfacc temperatures, in degrees F, arc given for each single and double thickness of in-diction over fiat and cylindrical surfaces in elevated temperature service. Design conditions for these temperatures arc 120F at the insulation surface in SOF still air. Heat loss averages 5S-40 Btu/hr, sq ft, based on exterior. used widely in the industry. It is recommended that the terms given be used in purchasing insulation : components: tho-e are instances where additional cost was incurred occause items were not described precisely. Minimum cold-surface temperatures, in degrees F, are given for each single and double thickness of insulation over flat and cylindrical surfaces in low temperature service. The temperature-thickness combinations shown are those that will prevent 2.2 Mstericls Specifications Each Materials Spec condensation of moisture on the insulation surface. ification covers a particular generic type and composition of insulation material, and the-auxilinry materials required to make up an adequate system. These Specifications are intended for both Monsanto Design conditions to the left or and below the heavy black line on the tables in these specifications arc 50 F still air at S0% relative humidity; heat gams average 7-5 3tu/hr, sq ft, based on exterior. Design internal use and use by contractors, and may be : conditions to the right of and above the heavy black attached to and become part of Contract Documents."*' line in the tables are 40 F air at 80% relative Composition of the insulation material is described first; Shown next, in tabular form, are the shapes and sizes normally used in Monsanto practice, and humidity and moving at 2 miles per hour velocity; . ' heat gains average 2-4 Btu/hr, sq ft, based on ' , exterior. the items to which they are applied. ASTM Specifi cation, if available, appears in this table. Thicknesses in these tables may be used when process control or economic thickness requirements do not govern insulation design. For a more com prehensive discussion of design criteria see Xll.l Std I. c 002772 latest ags;tick$ or revisions are shown by OR OwT-lNiNO. deletions are shown by ! -J -- CCA7*.\C0 A\0 ISCw-AT.C.N V.ANwAL thea,v.a. i.\jlat.c.-s .v.a"Za;a,,s specifications .i:* -----V-W--* t*. ~ . !r.iw!c:;cr, System- Zicvctcd^o.-ATcrC'-rc Service* ^_C7 -^rvT ;\-.--S--v-E-----1---- ;-D-A--T-E--*------. ,r~ZZ *. OF i "at. ', r. . SCOPE Th;;> Procue: Lis; covers r.o:r.cs"or.~ ss~plie:s of r;.c:criris described ir. ;he Therr;.:.'. Ir.ss- Mo;crisIs Specifications for :e.r.pcrotwres ror.^ir.j iron*. 2C0 :o 2>0G ?. Mnrerinis Jisicc ore of cor.- p.::ob.w- cuo'.i:y wirhin :hc;r generic ciossificcrion.--Ir^-lotir.* r.oceriols ore lis;ed firs:; lis;ir. of auxiliary rr.otcrlots follows. " J ' 2. IXc'JLAT.XG .v.ATEFtiALS : Z. V ; :sCKC . 2: v . :c :; ITE.v.; Generic CIcgg. ;\cc.;'.Gr, cr.c Avciltbiliry : CaLCIU.v, SiLiCATE: 1 TSaGE .\A.v.E ! 0'^ u??LiH j NOTES -------------------------- ! ; CA_SiLiTE i ; galte:.:? i i i riYLO i I*o< t Pis: slocks wi:r, ar.C withes: hevei; curves 1 ar.s sevelled sisewsii segments; head sc) meats ;c suit fist and standard dished heads; 1 sections ar.o segments fo: straight pips. | |! ! i KAYT.HEX.Y. (alack) K tZEoriA \?*?si t.-:ek.v.as;. *_ Tri E R .V.C 5 TOS : TRi-CAL'.TE Tr.o Ruieroid Cc., j New York, N.Y. | Fiaerhcard Pipe: Praducta Co., Ssr. F., Cal. ! The Eojle-Picr.er Co., ' Cincinnati, Ohio Cwens-Corr.ir.' Piter'las Co., Toledo, Cr.io Kc-ashey . iV.attisor. Co., Ampler, Pa. Esldwin-Ehret-Hiil, Ir.o., Trer.tor., N.J. Jor.ns-ner.vilic Corp., New York, N.Y. .'.'.unset Cork Corp., Nortr. Ecr-or., N.J. ! I ' | Corves side, WO.. or.S r.eoc s^2. c.cr.'.c c:c spec.si crcer itep.s. Allow 2-4 v.eeks for delivery. | j | j Ai! ether items oic c&r;i0 in stcck. i i I ! ! i ! { ! 1 ! i i ; cc. : e\c ' ; Sr.spsc heed segments :c suit 2-1 elliptical neass ana stancarc radius banged heads; preformed covers for pips fittings, iir.e fis'r.;ss, and screwed or iu:;-we:dir)2 valves ;o 12" IPS. ALL TRADE NAMES LISTED AEOVE Sootier,s end se2mer.:s to sort pipe Per.cs conforming to standard radius. SEE Engineering Co., Koostcr,, TcaPS ] Preforrr.se Metal Products Cc., Sr.reveport, Lc. E . E Er,2ir.eerir.- Co., booster., Tcxss KesC se2.T.sr.:s are special order items; allow o weeks for oelivery. Fittrrti covers svsllssle ir. 2-4 weeks sf.er crcer. J I i ; ! ; ! Special Crcer items; 2-4 weeks celivery. ;: jj :] ; ZIZ ^A K C F > En C EC fcgVCSiai^S, A.& F - c 002773 I STANDARDS i 2. !NS'JLA7JSG MA*dRJALS (Continued) i ITEM: Generic Classification end Avcilcbilhy expanded s:l:ca: . TRADE NAME ' j SUPPLIER Fla: Sleeks with and without have!; curved and ucvciicc sidewall segments; hose seg ments to suit fat and standard d.shea heads! sections one* for strain. pipe. The Philip Carey Co., Cincinnati, Ohio P;cmolooc covers fs: pipe fittings, line lienees, end serewcd or outt-welding lienees is 12" IPS; preformed sections ar.c segments :c Sun 7- sends contormrng ic s.undoro racius; snap:.. end segments to suit 2*1 ensp'iicsi cr.c Standard racius flanged heads. CAREYTEM? B & JB Enginecrin^^^^ Houston, Texas. " * ; RIGID AMOSiTE ASBESTOS: ' i Pin: clocks witn one without tevei; heed I segments :c suit list ar.d stsndssa dished | hca cs j sections tor $ttsiht pips. ! i-- ! ` Curved and hovelled sidewall segments; pre formed covers tor pipe fittings, line flanges, and sstev/ed and butt-weiding flanges to 12" i?S; shaped head segments to suit 2-1 elliptical and standard radius Hanged heads; sections and segments to suit pipe bcncs ccr.lorming to standard radius. a 0 < i UNI5EST0S . -ABOSITE UNIBESTOS . .-or Co., Inc. Houston, Texas Pittsburgh Corning Co., Pittsburgh, Pa. Aber C,,., Inc. Houston, Texas B & B Engineering Co., Houston, Texas Prelormcd Metal Products Co., Shreveport, La. RIGID MINERAL WOOL: MONO-BLOCK j Baidwin-Ehret-Hill, Inc., | Trenton, ,\.J. | > Flo; blocks without bevel. 1ii i CAREY MINERAL The Pniiip Carey Co., V.'OC_ BLOCK Cincinnati, Ohio J-M SPiNTEX Jchns-Manviile Corp., New York, N.Y. PV SUFERTEMP Tne Eagle-Picher Co., j Cincinnati, Cnio ! .v.KERaL WOOL EATT aNC BLANKET: I 1 V/ESER'S K-T BLOCK -- B-n-r. *\c. 4o insulations, ir.o., Aurora, III. j 5 a'dv,\ n-E h r e:K i 11, l nc., ! .'enter., N.J. * . Reinforced with expanded metal lath. i I... \ E r\ A _ WOOL The Philip Carey Co., BLANKET | oincinnat., Ohio t J#m DAA.'tGC i j CCPRFIERE Jcr.ns-Manviiie Corp., Nev; York, N.Y. { 45 insulations, Inc., j Aurora, ill. NOTES Curved sicewall segments are special order items. Allow 2-4 weeks for delivery. Fitting covers are stack items. All others arc special order items; allow 2-4 weeks for delivery. Stock Items. 2-4 weeks delivery * Stock items ' Stock Items 002774 wm.-i ,inaxmt'jMjiimatMtri-jirmStm-^irmyt^afggjfilj N>wan > >t\v VtAt ^cr<v<r>u>w/ J wcr.cric w.e&i.Nc&tivi* cr.c Avciich;';:y s;c:o fie.nCus c: iNa.Vm f.`05' J T ? "EX j Jcr.r.s-.V.cr.viXi Corp., ! New York, N.Y. NOTES j Stock Items j Fie; sheets sr.c blocks without bevel. sections e.* strs<^ht pipe* U*. r,c>ccc, ccv*s *cr pipe *.e*.ic, >.r.w ;cp, pr.i scicwci cr fcp::-v/p!cir.; veives. j C\ver.s-Lo:r.. .; Fiscr^lps w/C.. t c *c CO - Chic C 002775 fif .gyitln>-< nr SK3WS BY i I OK cutlimikc. Ch-TIC.SS AWE SHOWN >Y .2 std 2 | P OF t, ;;sSwS t | STANDARDS 2. INSULATING MATERIALS (Continued) ITEM: Generic Ciostifiection end Avcilchllity FIBROUS CLASS BLANKET; . . Rcsirt*wcriC6| non-reinforced I * Without tinier, non-reinforced Resin-bonded, wire mesh reinforced Ij i Without binder, wire mesh reinforced 1 1 ' -.iA.V.lC FIBER: TaAug NA.V.E j SUPPLIER NOTES J : J-.V. MlCRCLiTE F.SERCLAd AEF.C'.VRAP PPG SUPERFINE G-B BLANKET F1BERGLAS TVt*r INSUL ATING WOOL FIBERGLAS METAL MESH BLANKET FIBERGLAS blanket TYPE PIPE INSULATION' Jchns-ManviUe Corp., New York, N.Y. Gwcns-Cornlng Fiberglas Co., Toledo, Ohio t Pittsburgh Plate Glisi Cc., Pittsburgh, Pa* " Gustin-Bacnn Mfg. Co., Kansas City, Mo. Owens-Coming Fiberglas Co., Toieoc, Ohio Stock Material Owens-Corning Fiberglas Co., Toledo, Ohio Owens-Corning Fiberglas Co., Toledo, Ohio ! Fin; blocks with end without bevel; sections end segments ;Sr straight pipe. F18ERFRAX J-M CEKTAFELT Carborundum Ccrp., Niagara Falls, N.Y. Johr.s-Manviile Corp., New York, N.Y. j\ i ] Covers for pipe fittings, line-flanges, ar.fi ! screwed or butt-welding valves to 12" IPS. FIBERFRAX J-M CERTAFE..T B & B Engineering Co., Houston, Texas i DIATOMAC EO'JS EARTH: ii j i i J F.nt block., with and without bevel; sec- ! Lons u'iu segrnents for straight pipe* } I j i iI t I! C,, ,*s fer pipe fittings, line fiances, ar.fi 1 sz jca or Outt-wa .c ing va.ves tc - ir'e-f ii | AVA.LA3LE ONLY IN LA.Y.;,\ATn. } wo i Ju uwVcR SPo^.r iwfer. k:-temp No. 19 HY-TEMP J-M SUPEKEX PRASCO 15-C ALL TRADE Nrsti.ES bW ABOVE The Pr.iiip Carey Co., Cincinnati, Ohio Keasbey 8. Mattison Co., Ambler, Pi. Jchns-.Y.anville Corp., New York, N.Y. Fibaraoard Paper Procucis l>o.) San rrar.cisco, Cal. E L E Engineering Co., Ko-ston, Texas Preformed Metal Products Co., Shrcyeport, La. Stock Items 2-< weeks delivery. ' Stock Items Special erder weeks delivery. I C 002776 :;n3 materials (. <\ ,7;r.uc.-c, ITS;.*.: Generic Ciaasificcric cr.c AvclIcbiiiTy IRACS CL F._: bleaks '.vitn and without aevel; curves ana aovc.ica sicawsll segments; .nose co'man;. ts s-;: La: anc standard a.s.nca neaas; _r.ct.ons ar,_ segments for straight pipe. 1 : Prerermea covers for pipe fittings, line ! mangos, anc screwed or butt-weidir.s valves :c :2" :?$. __ FCAM.GLAS ' Saai.sns ana segments ;o suit pipe Ser.cs , canrarmir.; ;c standard radius; sSaped head i sed~an:s :o sui: 2-1 elliptical dr.d standard r:.ai_s r.ar.jec r.eads. i SPRAYED aSEESTCS: Arr.asite iv.hite) ' Craciaciite (Slue) . LIMPET am a. =-f f SUPPLIER NCTES ?::;sSu"r. Ccr.-.in; Cc., Pittsburgh, Pa. sis Enginaal^Sh, Houston, Texa*iis|jE Preformed YiCtaTronncta Co., Shreveport, La. Armstrong Cor*i;acisr.g 1 Supply Co., S;. Louis,.V.o. Stock items 2-d weeks delivery. EES En;ir.eerSn2 Co., Houston, Texas Specie. C:uc; Lsrr.i. Keasbey . M.attison Cc., A.T.cicr, Pi. Stock Material a. aKTNSVZaT MASTIC COATINGS ITZ.Y.: Ctr.tric Clessificctlcn cr.c Avclicciiity CDRii-F.-LED ASPHALT: ' F..-e-retardant ccrk-fi 1 lee "areathins" type l aapr.ai: mastic, in 5-jaiion pails and 55: bailor. arums, ready mixed. ; CCRK-FiLLED PCLYV1NYL ACETATE: Fire-rctarcant co.-K-filleo PVA mastic, in i-bol.on pails ana 55-;aiicn crams, reacy aCC. TRADE name K-KOTE 5C-24 COHKF1 _ L E D" MST1C _1CN CCRKFiLLED PVA ccsk-fTlles PVA SUPPLIER .Monsanto Chemical Cc., Hydrocarbons Division, Ei Dorado, Ark. Benjamin Foster Co., Philadelphia, Pa. Monsanto Chemical Cc., Hydrocarbons Division, Ei Dorado, A:k. Vimascc Cor?., S. Charleston, V.1. Va. NOTES Stock Material Stock V.cter.al C 002777 L ^rrr- a----- .-s:g ac nrvitiavs -*K.tNC. PruETIOKt cj x "STANLiROS I--V/-- 1 te: 4. AL'XiLiASY /.UTaSIaLS iTE.v. dupp NOTES ; insu^at' ::.G CEMENT -.C- TEMPERATURE CEMENT. .Expor.ocn vcrmicelite comer.: with hoot re;::::.-.; c.r.se:. Avoi.ntio try in ii-poor,e pngs. SUPEREX ' C * T \--- It-: En;;c Pichcr Co., i C.noinnnti, C;.:s - Uoh.-.n-Mor.vi::; C::p., h. Detrich Co., ! Chicago, ] MY.'-oG CEMENT CAULKING AND FINISHING CEMENT. Nooeio: mineral fiPers ecmPinea with Sons'in; materials. Availaple in 50-pcena tags. CASEYTEM? ! CEMENT !--------- ;----------------- 2C2CEMENT This Philip .Corey ; Cincinnati, Ohio i Jchas-Manviiie Corp., ' Now York, X.Y. . Stock Materials Fi-LER MATERIAL. Caicinet ilatcmaceon; earth on: ion; asbestos r.aer, without -.aae:.. Avaiietie in 5C-pcur.a Pegs. : F.UZzR STRAPS. Gres; to suit insulation :n;o;r6s&. STUDS A.ND CAPS. Ores: size anti length : to suit ir.seioticr, thickness. ; F_AS:-i!NG STRIPS. Available in rolls 4" ' to 12'` v.'iCe x oG-ya:is ion;. CELATCM .V .fi.ftri , Tr.e Eagle-Picher Co., | Cincinnati, Chic i . Jahns-M.anv'.'.ie Corp., i New York, N.Y. CARSON STEEL, MONEL. STAIN LESS STEEL 1 A. J. Gerrara Co., . : Des Plaines, 111. NELSON STUDS SARALOY PLASTIC SHEET | Gregoiy Intustries, j Lorsin, Chic ; : The Dow Cnenicai Co., ; MiSlanc, Mich. Stock Mote: is is Stock Material ; EANDS AND SEALS. 3/J` x .CIS Monel onr.es available in 10CS-feet cciis; sczlz svniiswle in lets of 1CCC. ; i EANDS AND SEALS. %" X .C2C SIS Stein.;:s Steel hones, see. r.e. 41; * .CIS | ECO Steinless Steel tones, sen; no. 42 . ' 'T.E WIRE. IS gauge Type 3-2 or 204 coie- aruwn, c.-iga: or.nee.ee Steinieso St-ei v..;-. VO <c in *os* ; i 1 HY-CCS-X MCNELSTRAPPi.NG; NC. 2C4 SEALS MONEL SANDS AND SEALS A. J. Gerrore Co., Des Plaines, ill. Insulccustic Corp., New York, N.Y. Preforr.ee Mete! Protects Co., Shreveport, Le. 1i : Signoee Steel Strapping Co., Chicago, III. STAINLESS STEEL. BANOS AND Acme Steel Protects Co., SEALS Chicago, Hi. A. J. Gerrat Co., Deo Plaines, iii. Stock Items ' i inoeiccestic Corp., New York, N.Y. 1 ' S i ~r.c>cfi ;ei! St2PP r,^ Cc, i1 Cnicogo, III. (|^ 002778 Prefcrmet Metal ProOecis Co., Shreveport, La. : MSS! (M V STANDASwt COATINGS AND INSULATION MANUAL THERMAL INSULATION MATERIALS SRECIF1CATIONS CALCIUM SILICATE SYSTEM Elcvotcc Temperature MAN. ( r* An K 1: L v: -j issue 1 joATC PAGE I OF * Vw :/ic 2, 1. INSULATING MATERIAL .. LI Description Insulating material is prcmolccc reacted hydrous calcium silicate and asbestos fiber. The following shapes and sizes normally arc used in Monsanto practice: !7=m j APPLICATION j^ SIZE | SPEC. I I\ C c'r.iSC i N .'e !.< t_*_\ I.Swn'C J ~:v ` i . fi" 1 - 5 cl i ) { : I "*! viCCiiS WSln&ui wCVilli All fiat scrfcccs; Vessels over 2VC" in diameter* 24** wide *36" long, 1" to 3" thick. ,r_ Fiat blocks bevelled to suit specified diameter. Vessels 6*5" in diameter to 24*0" in diameter. 12" wlda^^Mfcg, 1" to 3" 1 Sicewal! segments curved and bevelled tc suit specified diameter. Vessels 3*0" in diameter to 6*0" t a" wida i**!'4ong, 1" to 3" in diameter. thick. riOiC so^iTicruS sh3pcc> *o siiit ; typo zr.z spocifiec diameter* Vessel heaas. I Sectional covers. i ! Copper tubing S/8" to b" diam1 e:e:- i --........ ... r~....... . "" -- --------- i Sectional covor' ** 24" diameter, Pipe and vessels to 36" diameter. 1 sc*r.c.".;oI cov.. /* and 36" c S ~ S s c >. 1--------------------------------------------------------i Prcmciccd sectional covers to S" IPS, preformed sectional covers S" to 36" nominal pipe sice. Copper tubing and pipe fittings, valves, and flanges. 1" to S" thick. 10 to suit specified diameter. 1" to 3" thick. ID to suit specified diameter. 1" to 3" thick. ID to suit specified diameter. 1" to 3" thick. AST.Y. i C-344 : i i i i i 1 __________ 1 1.2 Thickness Thickness stated on Drawings or in the Thermal Insulation Schedule shall be used. Thick nesses given in Table I shall be used only when directed by the Engineer and when operating temper atures arc given. j 2. AUXILIARY MATERIALS < 2.1 Description The following materials are used with the insulating material to form a complete system. Apply them as directed in the Construction Specifications. !7E.V. GENERIC TYPE | APPLICATION n;v WELDING STUDS Carbon steel studs and clips. ] Used to secure insulation to vessel and piping surfaces. KICK TEMPERATURE CEMENT Expanded vermiculite cement with heat resistant binder. AST!,'. C-196 Spec. Used to point up broken or rounded corners and irregular 1 surfaces; fill voids and slots; build-up insulation on | small pipe fittings. 1 1 FILLER MATERIAL Calcined diatcmmacoous earth ! Usee to pack expansion spaces and tc build-up insula- ' and lcr-2 asbestos titer, with- i tier, where preformed fitting covers are not available. 1 out binder. | j ! C-I.-KINO ASP ] Necuiar mineral fibers com- - j L..t to smooth depressions and to fill minor voids anc ....Si-llNG CEmEXT j tir.ee vrith bonding mater is _ irregularities in the finished insulation surface. i > .Ah.J A X k. S U X. wS I C.C15" flat Stainless a... ttnos and sealing devitis. usae tc secure insulation to vessels and piping, j' .u gauge cold-craw-., bright* annealed Stainless Steel wire. Used to secure insulation to vessels and piping. _________________________________ c 0027*73 . nmAU 0 REVISIONS SKI SHOWN SY J j OR OUTU1K1KC. OEUETIOKS ME..SHOWN,, _____ ;_________-V \  : c>* : .-.v: * . A3L.1 I. .`.iAXli'iU.V XC7-i'Ji\~AC:i TiiMPERAToTvES (DEGXX-- ) >> `Title : is bcsec or, design conditions to hold the tetnpetotete c: the ir.soieticn sctfoce to 12C F ir. SO F stin sir. When hot-scttece te-perotcre foils between two thickness' cciotr.r.s, ose tne gteetet tn;c.<ness. iinsoiet.or. in thicknesses 3Vt" thtcogh ' sheii be cppiiec in bocbie- ieycrs cccotcir.g tc the foiicv;ing schedcie: SVs" i`4" inner ieyet, 2" octet leyet. 2" innet ieyet, 2" cote; isyet. ivt" 2" ir.r.e: ieyet, 2Vi" octet toyet. r 2Vi" ir.net Ieyet, 2V1" octet .eye:. v" 2Vi" ir.r.et ieyet, 3" octet ieyet. " 3" ir.r.et .eyet, 3" octet ieyet. t 002780 IIT' STAfOARSi* J --- coatings a:;s insulation manual THERMAL INSULATION MATERIALS SPECIFICATIONS EXPANDS? SILICA SYSTEM Eiovctcc Tcmpercturc MANiTLcrVLTr-------------------- K 1 1 2 STD 11C- .spue jPAGE 1 ;oate' 1 OF 1/i.i i ; :. insulating material J 1.1 Description Insulation material Is premcideo cxpr.i-.dcc silica with binders, reinforced'with inorganic fibers. The following shapes and sizes normally are used ir. .Monsanto practice: t_ .*. '.Ml. J "' V ` ' ? r^: > ; r , *.L ; ------------ - iCncV.LTiV ITEM APPLICATION Fiat Meeks witho.t bevel. j Ah f.at surfaces; Vessels evei24*0" . | in diameter. r'.~i iltcki wcvclie* to suit specified Vessels 6'C" in diameter to 24'0" in cio.T.i'.e:. diameter. * SIZE 24*J-*|Mfo( 3C" long, 1" to 3" .............. X2aHiflK*o'> long, 1" to 3" thick; = r --i zu . t Oi _C I Sicewai. i.gmcnts curved and bevel- Vessels 3'C" in diameter to S'O" in --lot tc suit specified diameter. diameter. head segments shaped to suit type and specified diameter. Vessel hescs. | 12" wide x IS" long, 1" tc 3" | thick. 1" to 3" thick. i l r vZ c c* : _L__if* ` i1 v . . i , SNC?vC *> = :v < 07 Z 1 F- > ig ; u ; i *. { :7 1 o u, w< =0 1 r: o GL , L. - i ii: L. r o.<c. f- Sect;i.'.i. covers. ! toot.or.o. cavers to 2e" diameter, segmental cavers 30" and 36" d iCi rr. w cr. Copper tubing 5/6" to 3" diameter. i Pipe and vessels to 36" diameter. ID to suit specified diameter. 1" tc 3" thick. i ID to suit specified diameter. X" tc 3" thick. Premoided sectional covers to 6" IPS, preformed sectional covers 6" tc 3c" nominal pipe size. Copper tubing and pipe fittings, valves, and flanges. ID to suit specified diameter. X" to 3" thick. _______________________________________ 1.2 Thickness Thickness seated on Drawings or in the Thermal Insulation Schedule shall be used. Thick* . nesses given in Tabic I shall be used only when directed by the Engineer and when operating temperatures are given. 2. AUXILIARY MATERIALS 2.1 Description The following materials are used with the insulating material to form a complete system. Apply them as directed in the Construction Specifications. ITEM WELDING STUDS . GENERIC TYPE. Carbon steel studs anc clips. APPLICATION | Used to secure insulation to vessel and piping surfaces. ' - c7 *. *----.; _____ I c: 1G 1~ - :5~ ! HiGi-I TEMPERATURE CEMENT i______ ______ j Filler material Expanded vermicuiite cement with heat resistant binder. AST.V. C-IS6 Spec. Calcined ciatcmmacesus earth and lor.g asbestos fiber, with out binder. Used to point up broken or rounded corners and irreg.iar ; surfaces; fill voics and slots; build-up insulation on j small pipe fittings. j Usee to pack expansion spaces and to build-up insulatier, where preformed fitting cavers are not availabie. ' 1 i r rwAST.C : D1V ' ; * i- . aND 1 F` CE.v.ENT i----- ----------------------------------- | &ANL. ANO SEALS iNocuio: minerai fibers com-bined with bonding rr.atcribis. 11" x C.CIj" fi:.t - in.ess Steel bands an.__aiing devices. Usee to smooth depressions anc to fill minor voids and [ irregularities in the finished insulation surface. : Used to secure ir.e.lotion to vessels and p.p.ng. 1 ...... - ................- ' ............................ 1 TIE WIRE X6 gauge cold-crawr., bright- Usee to secure insulation to vessels and piping. ! 002781annealed Stainless Steel wire. ________________________ C _______________ j vhw. ^-ar-nry iI~0L5--Ld. ' ,?w. kx wMfcaaiwii:jiai etc 1 W" 1 * *. C : 37 - - 7 * *. y * "T * .'uV;X.'*.w CSOVo rsy.?:- A- wAw S P2C- *?T7tr * / 1 i. ; ; t C.'.w i .. V V." *1 w w : 822 : 822 rvC. .* C` 11CC Vww C'./'C' . ; i - -4 "8 84.21c Lcycr; 4;.."2> 8 "rI * W ' w *U V :cc ICvC 2 222 P * . * ccc wVw ::c: 2.22 ^ -" .. i * : .. 12 222 : . 222 222 1 422 7** ; 728 f : 7C2 222 c2C 1 288 cco ' 4 CD { .** : zcc :;cc 2c28-- 2222 1CCC- 1CCD CCC 2282 2828 ; 82 2 . ..VO . vV :c;c : 22 ' 222--- 2222 ; 24 28 izz ' :::: ! C1CC ; 1822 xcc . (ICC : 7 w U wvO 7CC--' ih. 'v CCC i 2280 ; va . w ; ::88 10 20 1082 i-*;: 1Ci C Ouv *. * sc " 18 . : 2" 24 * 28 " si r.c: ' 222 ; c-i ; cc: 1 cco i ; s j CCD : : : : : 222 ' ; 02 Cr* r t wT ** 422 222 . ' 288 ; 7 DC" CSC' 1 1CCC ; 728 . 288 | WWW 1 88 00 _ : 88 J 28 ; 228 ; 882 ; 1000 . 1C28 I r. i 008--"' 222 08 202 : 1880 ; 480 ' 708 : 1000 j 1 l. w> C2vC 12 DC 1200 1200 1208 1200 1200 1422 O to w m *1 W . 1822 ; 1402 iT-Vrw- J . 1800 ` 1228 ; ' = ; 1402 ; 1288 1228 L. v 1588 : 1828 1408 ! 188 ; 1008 1400 | 1500 1800 '~e'c.e i ii Pcscc cr. Ccsl^r. ccr.cr.icr.s :c r.oic xr.c tc-pc:c:c:c c; :;-.c :rs_:c;.ir surfcce :c 120 F ir. 8Cr c;::i ZZ '.'.'.-.cr, r.c:-s.:ie:e ic-pcrciurc fc.;s cctwccr. r.vs :.-.;ckr,SS CC.4-.-.4, esc :r.c g:ce:c: :r.;ckr.css. 4,r.i:s;;sr. :.k..!CAssec OV" th:tp;r. " she:, is tppiicc ;r, cc.cic Zycrs ccccrc.r.;; ;c :r.c fp..cv:ir.; scr.cc.'.c: -- 8v:" : 2 8:" Ir.r.c: '.eye:, 2" ce:c: .eye:. 4" : 2" ;r.r.4: .syc:, 2" s.-.sr Zycr. 4V" : 2" ir.r.c: icyc:, 27> e.-.e: :cycr. " : 27" ir.r.c: '.eye:, 214" cere: ;cycr. 5;,'" : 214" Ir.r.c: '.eye:, 8" cere: .eye:. i" : 2" ir.r.c; icycr, 2" ce:.: icyc:. " ' -- c 002782 --/~ STANDAKDOi_s.:_. COATINGS ANb IMv.ATiOS MANUAL THERMAL INCLibATiCN MATERIAL! SPECIFICATIONS RIGID AMGSITE A'GESTCS SYSTZ.v. Elovcrca' Tc.r.percturc jMA.s. SLOT H.dvr ! K : 1 . 2 STD 2 , (ISSUd i IOatc I .'Ll :. ixlllating matesial __ 1.1 Description Insulating material is pran.oihcd ibff* fiber Amositc asbestos combined with or. inert silicate ir.Jor r.nc diatcmaccous earth. The following shapes one sices normally arc usee in Monsanto practice: O..A.SC i or, a ; ;---- --------------------I-T--E--M-------------------------!------------------a--P--P---L-I-C--a---T-I-C--N--------------- ----------------------------S-I-Z--E----------------------- : F.d; wicinD v;;r.cu; icvci. t____ ____ ___________ ___ ... i................. . ............... i \ F:~; L'.ocks icvc-lled to *u;t ! spccifitic c.w.t.c;c;. i A.; f.et suifodes; vessels over 24'v" i 13" wide x 30" long, 1" to 3" in diameter. | thick. Vessels 12'C" in diameter to 24'G" j 12" wid** 56" long, 1" to 3" in diameter. ' 1 thick, -/w Vessels 4'0" in diameter to 12'0" in diameter. -- ] 6" wide x 36" long, 1" to 3" ' thick. ; ! Sect.enel covets. Vessels 3'C" tr. c;c..*r.e:;; ;o -i'C'* ir. ciime;..:. " iD.tc sui; specifies: oii-.cte;. 1" j to V% Im.c'k. j i.edd icg.'..r.-.s ui.-r-ed te SLiUypt me spec.f..c diameter. j Vessel Leads. i I" ;o 3" tnich. j I ieet.d.'.e; eevets. Copper t.dir.g, 3/e" through 3-1/3" | ID !c seit spcdilied c.d.T.etet. 1" in diantetci. j to 3" thick. I Sddt.dr.ei covets. :-----------------------------------------------------Preformed sectional covets. Pipe and vesseiiTto 35" d.i.T.ote:. Pipe fittings, veives, and flanges. iD to sett specified ciarr.elei. 1" 1 to Z" tr.ick. 1C to s-it specified didacter. to 3" thick. i.2 Thickness Thickness stated on Drawings or in the Thermal Insulation Schedule shall be used. Thick nesses giver, in Table I shall be used only when directed by the Engineer and when operating temperatures are given. 2. AUXILIARY MATERIALS 2.1 Desert prion The following materials are used with the insulating material to form a complete system. Apply them as directed in the Construction Specifications. it: W&wJliSG S 3 w~< S riiC.-i TEMPERATURE CEP.-.ENT Fi -- /..ATn.1_ CAwL;,,,\C AN.no cz... oANuS AN^ teA., GENERIC TYPE APPLICATION Carton steel stucs and clips. Used to secure insulation to vessel and piping surfaces ' where additional supper; is required. Expanded varmicuiite cement with hedt resistant Linder. AST.',' C-iSS Spec. Used to point up drone.-, or rounded corners ond irregular surfaces; fill voids and slots; aaiiu-ap-ir.suiaticn or. small pipe fittings and tLhir.g fittings. Calcined diatoms,aceous eartr. Used to pack expansion spaces and to tu;ld-up ..-.scia and long asLestcs fiber, witn- tic.-. where preform,on pipe coverings arc not avaiiadie. 0L-. t r.,,ar. -- RccLia: n.ir.c.-a: fiaers com- i h:r.a-C with Pcr.ctr.g materials. Us.a to smootr. repressions and ts f.li r.ir.e: ve.es and irreguiarltiis in the finished insulation sutfaco. J/l- a 0.::" flat Mere sends .see le secure ins.letter, to vessels and piping. and sealing devices. is ge.ge cd.d-dtd'.vn, aright- - w-ad to secuie insulation to vessels and piping annealed Stem jess Steel wire. 71__________________________ f 007*7^^1 -ATCST .T.U;.. on REV.SIGNS ARE SHOWN BY I .OR OUTwIMNC. DELETIONS ARE SHOWN BY *------------ 1T-sio ; is easaa or. ccsl;r. ccnaiticns :c ne.n temper--- ^.ns.iaticn in thicknesses ivi" three;;.'. 6" shati he appiiea nre:e e: the ir.s.Unicf. eerfeee te 122 r ir. 22 r et'..i eir. -- .r. zz.Z'.i layers sccorain;; to tr.e t'aliev/in; sehecaie: '.V.-.cr. het-sarrnan temparat.re tal.s setv.een t.ve thicAhess cclnn-.ns, ese the greater thickness. lyi" inner layer, 2" cater layer. 2" inner layer, 2" enter layer. 2" inner isyt:, 2^'' cnt-r layer. 2:,i" inner lays:, 2;-i" o-ter layer 5:;" 2:-i" inner layer, 3" enter layer. 2" 3" inner layer, 3" enter layer. C 00r?84 I *'&jE "*?' 1 f" a* z,\. ,,a --*------ COAT;:-.; Tr.CAV.A.. JN,,AT.C ,N SJnu :c.F;cA7;cNi 9 C~ J . 0 >AGC *. OK ;;j;: .c vncu>; :o cy.ir.cr.co. ccr.:o~r.s. 2'i-w covering is r.o: sviil^sic. . Ir. Mor.ser.to ___ -- z --` . "* " r.o; clocks. .V.C.s ElEE A;. :.s: 1 l>> tah w ew. evif 2V&*' 1 aV v.-.ca* 1 this,. - .cr,, . v v Vesse.t l`l" ids lb:...: ter to 24'C" I -.r'lHieix Sc" :o.-., : to s" j ;Mck. ; 1.1 Thlcksecs .hicltr.ess stetc-o cr. Tr..\v;r.rs cr ;r. the .hc-rr.-.sl Ir.sulsticr. Schc-csle she.ll be usee. .hie;:- r.e.-..-;e;, ir. Teblo I shill be uses cr.ly v.-hcr. clr.-ccc-.l by the Eh^ir.ce: sne who.-. cye-retir.^ to-rr.yeforttrc-s s:c elver.. . | j ; ..'XI*;v _ s_c -' , 1.1 1 escriprlcr. The fcllotvir.^ rr.ctc-rlcls ere- usee with the- ir.sulet:.-.:; .-r.eterlel to forr.t e corr.ylcte svster.-.. j .'.y.-,ly the-.-.-, ie olre-ctei ir. the- Cor.sttectlor. SyeclTohffo.-.s. ~5 ?Tf r .. CEXEE'.C TY ? E ~ - ; a??i_:cat:gx VrE_E;NC S7JZS Cither, steel sues sr.c clips. j ^sc-P to sace.-e ir.s-eictlor. to vessel cr.e pipir.; seireces i v.p^ie eceitiersl seppoit is repelroP. 1.-ItC.-. T;:.-eTt,3 Expsessc vorrdcdlrc c-r-.or.TY" - w'sic ;c psir.t -y ircktr. c; tzjr.zcz cc:r.c:& z.r.z irre'-.'-r - CZ.l..INT v.-.tr. Pec: teslste.v. sisterr --*" - su:;sccs; :ii: vcits one s.c*;;. .=:__E3 .-.-.atesial ; Cclcir.se clc:c.T..T.cccccs~ecrn^ ^.see to peek expensicr. speces. cr.c lor.,; csocstce :.ce:t v.-lts*- CJ^:c:>C3 AXC ( \;t.i: f;:.:; c:t- : bub to smooth cc?;ossior.s tr.fi to fli: -.ir.sr votes cr.s El.Xicrll.tG CE.-.EXT clree v. Id. seeds;; ~s;c:idse" irro^ulcrltlesds'tre fidseos irsdetior suttcco. aa.XCS ~.\E J=a'_S x" -a ElC'-c" :.c; l/.cr.ei: ii.r.es= ; IPsce to secure i.-.st:.tiof. to vessels sr. pipir.;. 1 joe-t cclc-crevrr, e:.~r.t-" ! vice to secure lese.etlce to vessels cr.e plpir.-,. tr.r.oclsc Stil.e.ces Cted vrirtrr- : C 002785 S<*.0\\ :v CnTCJT*.:VNC. DEUETiCNS ARE SHOWN BY sm :s: ! : a,- 1 Cr :.--w I I STANiSARSS ! TAEXE 2. MAXIMUM XCT-SUXEACX TXxPZEATUXES (DEGP.EE Z) ; ** r'"' ' ELC.CK Sir .o Lcycr 2" ncxinal iKS'j-AT'.cx Do.bic Lcycr; 4V<-0 5"D ''D 2*0 --I 7r.c ; r.c.u :--.cc isco :cco i `7e.,.e . ' biiru cr. eesiEn cane.tic.-.;. ;e Sole' tr.e terr.pcrI r.t.:.. ........ c insaisi.an surtace ic 12C F ir, SC F still air. s.r.suic;icr. in thicknesses S1.*" through 5" shall Sc applies ir. co.sic iayc.-s aceotflir.j to the followin': schcaelc: { V.'r.an Soie.-ii.:.. ;ssjc::b:c 'alls Between two t,sickness 1 caiu.v.ns, use me ;rcatc; `.Sickness. 2`.i" : IVS" inner layer, 2" cate: layer. <" : 2- inner layer,1*" outer layer. A2" : 2" inner layer, 2V2" outer layer. 5" : 2`/2" inner layer, 2V-" outer layer. 5`/l" : 2VJ" inner layer, 3" outer layer. S". t 3" inner layer, 3" cuter layer. i I 1 C 002786 ...CP ' .7 -user. -u Ir. >.:cr.:...r.to practice. tSRF-llbure.: s_ v.-eol, rcurr. b.-.r.cccollovir.p chr.pos e c.'.: :....: ^.1... r.e; she.:;. c" clerc-tc rre.T.C.CCC covers to i" copp^' ;oc.r,2 c:.c 4" IrS; prctcrc.cc covers c" IrS :c cl" ccrr.ir.o: pipe sice. %.:!ic*SS excels cvr 3V 2<" v/ifijSX <i" .or.;, I" c .or. ------- : thick. <-' w !3 :e silft spccltlcc c.cc.ctcr. 1" to 3" thick. ripe c:.v to SS" cicrr.otu;.- j lb to col; cpccit.oc c.or.etc:. 1" Cwat wpwClTaCC c ailTai I 3' '..2 Telehr.css Thrclrr.ess scutc-c or. TrcA.'lr.P'S crir. roe- Thcrrr.sl Icsuluclor. Schedule- shell be- usee. Thlclrr.ocsoj ~lvcr. ir. Toole I shell be- usee cr..y v/her. chrc-etob by the Er.p;r.e-er ur.c. wher. opcrurlr.r; terr.perucurcs ere rrivc.-.. 2. -.JXli-hAloY roATHltULS . 2.1 Hoserl prior. The rol.ovclr.p .T.s:e:;r.:s ere usee rrith the irtsulsting rr.o:e::c.l to fere; s cc.-piete systerc. Apply thee, us directed ir. the Ccr.scructior. bpcciricsricr.s.. : 1 i ; i pi.pa: S' Cores'. s:oe. c;-cc on see pc secure ics-.ctlcr. to vosso. see pipl.'C sorb core ccorrlonel supper; is ror-lrcc. 1-.1C1-. TH.v.rHF.A' XE CE.v.ZNT uxper.ee c vcrrc.cu to corr.ec? ' -coo :c pc.r.t up broker. or rcurtccc corr.srs cr.c i:;c;uic: vritr. ccc: res.step c.r.cor. s_::'ceos; fll. voles see slots; i-ilc-cp ir.culctlor. or. Ac-:.: C-lsc Spec smell p;pe fitcrr.'s sop tuhiCe :l:;lc;s. rlbl-ZX .v.aTEXIa:- ; _ cso iicsc r'.cor vr.-.r.cc; - Less to peel-: oxpcr.sior. spccos cr.c to Pel.c-ep ir.su.e rlr.co'r. -- tier, r.v.ccs pretcirr.oc tlttir.,; severs ere r.ct cvcirce.e. CAll.rliNG ;.rO Noc-ler re.r.crs. t.p.rs ec-'rr"-- bsoc :c sc.cc;r. tiptest.cr.s cr.d to ri.. c.lr.o; vole; cr.c ; ; ZaNEs AND iZA_i by X'C.Clt" He; Mere! eerrs- , Cscc ;e sscur; ir.suictlcr. to vessels cr.c p.prn;. ccc sccllry ccviccs. ' y lc ;c_;c cole-ore.cr.p.'.pc C * - ( - C * p % \** ,,^cc ;c see.re los-.ctlcr. to vessels cr.c prplr.;. . ARi Sr.vV.N _.-.Y C 002787 .si. zu&TiONS STC ...... .. --1 -- -- SVAtiOAhZS TAB-:* :. MAXIMUM XOT-SUaFACE I| i IPS or.c No.T.Jr.t! *. Pipe Sise ! .sc. .v.'.NaC .a.. 0._a7:CN TFiiCKNiOO1 *<wv ' : * .* " -- 2-(- j 3" i k w> A. ! 4ww ; koo j l'<2" kOC j kOO s*j| j 2 " kc: >-= ; ; " ko: ! kOO S kOO ; koo j " nvw I kOO - i " I -2.. * ! 16 kOO ; kOO ' k0 000 1 *1UV ... w k. V 1 kOO kiO kOO ' :s - j 20 Civ v ! 000 ^ kOC kiO kOO 2k ' 20 00 " 200 -y ooo koo 00 ! ! 000 kOO 400 j j 3- ivv kiO I i Fict i 200 VVk. 40C ^ Ail I is less: cr. ccsi^r. cor.citicr.s-:o r.;,; the :e.-pe: et-ro cf tr.e ir.sjlcticr. s-j?;;cc ;c 120 F in 0 F stii! air. . Wr.cn r.osu.'fccc tempersinre isiis between twe tnickness . ccijm.-.s, use tr.e ;;ec:ei tnickncss. r oor788 : j i i CGATit.CS Af.3 ;k3glAT;G.s manual 7r.:nllla7;gn .v.atllial; ;>zcif;ca7ion sprayed amdsite asdestl: system . Eievcvcb Temperate:-. f..--N. -- CT ~ r. Q----- - .. A 1.U C U 1 ,A~r.: :.ic ... D-ecriptl...-. Ir.sulatir.;; material is lor.* fiber ami.site asbestos vita inorrar.ic blr.-ler. Material is mined v.... ..-..ter ir. und sprayed from proprietary cruipmcr.r by licensed applicators to specified thicknesses or. ..ii .'.at ar.d cylindrical surfaces. ..a . a icin', esc Thicknesses stated on Drnv.-inp.s or in the Insulation Schedule shall be used. Vhichncsses p.ver. :n V,,ule I shall be u..ed only when directe- by the Engineer and vrhen oper-ti..^ temperatures arc .;ivcn. 2. auxiliary materials - 2.; Description Auxiliary materials consist of Tire Cloth Reinforcement secured over insulating material ir. thicknesses 2" ar.d greater. TABLE I. MAXIMUM KOT-SURFACE TEMPERATURES (DEGREE F) --* ________' n.v Kominol Insuio'.^dr. Viic;:r.Cub 2" --".-.of surfaces; tanks, vessels, equipment, and pipe over 24" in diameter. Not recommended to: smol.er plpir.2. V 200 300 ' 1 | COD 500 3700 Tide ! is based ea design conditions to provide 120 F temperature at insulation surface in 0 F atiil air. When hot-surface temperature tails between two thickness coiumns, use the greater thickness. C 002769 / ,,. ._\i - --------' v1 1 COATINGS AND INSULATION MANUAL THERMAL INSULATION MATERIALS SPECIFICATIONS SPRAYED CR0C1D0L1TE ASBESTOS SYSTEM Elevated Temperature MA.N. wwCT PAriT K 1 i. 2 S"D n W e if ISSUk PACE 1 jOAT L OF \/u . INSTATING MATERIAL .*. Description Insulating material is Ion; fiber crocidolitc asbestos with inorganic binder. Material is ;.l*cd with water in and sprayed from proprietary equipment by licensed applicators to specified thicknesses aii flat and cylindrical surfaces. .2 Thickness Thicknesses stated on Drawings or in the Insulation Schedule shall be used.. Thicknesses ;ivea in Table I shall be used only when directed by the Engineer and when operating temperatures arc ;ivcn. ' - . -,i` aa.PT. -! 2. AUXILIARY MATERIALS V *> ^ Dr\ escription Auxiliary materials consist of Wire Cloth Reinforcement secured over insulating material -! i. thicknesses 2" and greater. TABLE I. MAXIMUM HOT-SURFACE TEMPERATURES (DEGREE F) Nominol Insulotion Thickness F.a: surfaces; tanks, vessels, equipment, and pipe ever 24" ir. diameter. Not recommended for smalls; piping. V IK" 400 600 2" 2K" 3" 800 1000 1200 Table I is based on design conditions to provide 120 F. hot-surface temperature falls between two thickness col- temperature at insulation surface in SO air. Whan ^ urans, use the greater thickness. ,; 0 002790 CCATtNOS AS'w A i CN .Vi^SilML , rn^:*'.AL INSJAT!CN V. ATEK;Af* ?ZC! r IC ATlONS ccs:<..=: lled a?;-;^lt mastic system *.'.i;sfjra-Cor.c!c.-.cir> Yempercturo : v -. |P-C = MliJl.ATl.Sw :.'.A7uRiA'_ Insulating mat'erinl is Vapor Scaling Asphalt Mastic with Ground Cork I-'ilicr. .V.GTC.'lwI WCiCflpriwA ri!n. Vi'.Ici.r.csG Gr.c Co*: V.'w-: Gry Co VC Sc,, r;./Cci. :.Uc.ur.` Croco fer sprsy cppoCEti&r. *" j ** 13 "wiVy uiwCC' *vf t'vWCl 0* ptiiiT) v.- !j v I 6 *Caverage va.ues arc 7f- c; ;r>eo>c;icat; to: estimating purposes cr.iy. \ ' LifTlItGTior.D ;[ materials icccm.T.cr.PcP for areas ;: wheresolvsn; or alkali splash and -sp.ilage^fprcvaier.;. I 1 1. .v.iXING IXiTRUCTiCXS Agitate wit;-, mechanical .gitator. a. TMlXNiXC IXSTRLICTiCXS No thinning required. 2.1 Cl.-cr.-Lp Thinner Mineral spirits. .. A??L!C^71CX INSTRCCTiCXS Spray medium grade material to specified thickness using Graco Mo bile 5*1 Ratio Mastic Pump and DeVilbiss PM3C gun with 1/4" nozzle. Use 1" material hose. Trowel or palm heavy grade material to specified thickness; keep trowel wet with mineral spirits. 4.1 Per Life Indefinite. 4.2 Recoct Time Let each coat cure 36 hours before adding additional coats. . Tl'liCKKESS Apply in thicknesses-shown on the Drawings or specifiedin the Thermal Insulation Schedule. C 002791 v -huCES -at.-.-.- AMiria^ JRgviSlONS ARE tHOWN BY ___ [_OR OUTL DELETIONS ARE SHOWN BY STAK&AROS- COATINGS ANO INSULATION MANUAL INSULATION WEATHER BARRIER MATERIALS SPECIFICATIONS INTRODUCTION MAS. CwCT KAAT K11.3 STD ISSUE A OATE j (O V/-L OK ACC l.fT A H C L . 4 ^CATIONS nrzr:.'. " --'I i - ' 1 AC. ft,. ! **- 1 - I C'j \ ) j IchCi.^tkJ j CHRINC ! 1 HYDRO DiV | (K ! 1C " I -v- I' INORC DIV | 07 | ba | 10 | H1 "i 10 1 so ! = i 1 I as ! | one roiv i ! ci | CO 1 oc. t 00 1 _3 1 . -oo ! -i inc : I PwAST.C \ osi i 1. SCOPE This Information Standard covers the 4.2 Wcothcr Barrier Mastics for Low Tcmperctarc con:vn: and use of Weather Barrier Materials Spcci- ! Service Weather Barrier Mastics for low temperature fications for insulation systems in elevated and,low , service are fire-retardant grades of vapor-scaling temperature service. It provides as well the charac- , ' cut back asphalt, epoxy, vinyl, and polyester resins. tcristics and limitations for each material that 4.2.1 Cut Bock Asphalt Cut Back Asphalt vapor mighr influence selection and use. scaling materials arc applied by brush or with, conventional spray apparatus in two coats, each 2. CONTENT Each Specification for Weather ! %" thick when wet. Each coat will shrink to approx- Harrier Materials describes in generic terms the ' imately thickness when dry. Coverage for each primary and auxiliary materials necessary to form a coat is approximately 53;quarc feet per gallon. Complete protective system. Wet and dry film thick* , ness for each coat of the material specified, and . theoretical coverage per gallon are given. Pertinent safety precautions are flagged, and limitations of interest to the applicator are provided. Color of the cured film as-felack, and color coating with other materials usually is not effective. The cured materials may remain soft for 90 days or more, ' depending on climatic conditions. 3. USE ' Cut back asphalt materials are not recommended Weather Barrier Materials Specifications; for areas subject to solvent or alkali splash and arc numbered individually so that the materials spillage. ' selected for use with an insulation system can be 4.2.2 Epoxy Epoxy Weather Barrier Mastics are ' called out on the .Drawings and in the Thermal high-build catalyzed materials with a special Silica Insulation Schedule. See Kll.l Std 2. < filler. They are applied by trowel in two coats, ; each coat VJ," thick when wet. The cured materia'. 4. materials' characteristics "and LIMITA* j ! has no appreciable shrinkage. Coverage for each' TIONS _ j j coat is approximately 20 square feet per gallon.' 4.1 Weather Barrier Mosties for Elevated Tempera*] ; SENSITIVE PERSONS SHOULD WEAR GLOVES' ture Service Weather Barrier Mastics for elevated! ; AND PROTECTIVE CREAMS WHEN HANDLING OR ' temperature service are fire-retardant grades of , I APPLYING THESE MATERIALS. IF MATERIAL iS "breathing" type asphalt emulsions and polyvinyl i i SPILLED ON THE SKIN, FLUSH AT ONCE WITH acetate. | i SOAP AND WATER.____________ ________ ; 4.1.1 Asphalt Emulsions Asphalt emulsions; usually arc applied by trowel or with special spray! Color of the cured film is chromc-oxidc green. The - apparatus in two coats, each V,H thick when wet. i : cured film may be color coated with epoxy, vinyl, or Each coat will shrink to approximately thickness j j urethane protective coatings if desired. : when dry. Coverage for each coat is approximately; j Material is expensive at approximately 75d per 12 square feet per gallon. ' j j square foot per coat. ' Color of the cured film is black, and color coating : 4.2.3 Vinyl Vinyl Weather Barrier Mastics arc ' with other materials usually is not effective. The ; high-build materials that arc applied in two coats . cured materials may remain soft for 90 days or more,; 'with airless spray apparatus. Each coat is approx- depending on climatic conditions. ; j imately 20 mils thick when wet, and there is no ! appreciable shrinkage when cured. Coverage for . Asphalt emulsions are not recommended for areas ! each coat is approximately 16 square feet per gallon. ' subject to solvent or alkali splash and spillage.; 4.1.2 Polyvinyl Acetate Polyvinyl acetate j These materials come in a variety of colors, and usually is applied by conventional spray apparatus j color coating is unnecessary. ` in'two coats, each %" thick when wet. Each coat' | 4.2.4 Ployester Polyester Weather Barrier will shrink to approximately thickness when- ! Mastics are high-build catalyzed styrene materials ; dry. Coverage for each coat is approximately 15 with flaked glass filler. They arc applied with square feet per gallon. j . special spray apparatus in two coats; each coat is ; *Color of the cured fi.lm.is.light gray. The cured I; , approximately 40 mils thick when wet, ; no appreciable shrinkage when cured. and there is Coverage is : materials have been successfully color coated with ' " approximately 10 square feet per gallon. latex paints. C 002792 I ! .i i . xt'HCri , u- - nn er.vmoNs ana shown ar | | on outuinino. osustions Ana shown ov r UIV" IIO IC *.T rS DIVISIOM -VIOt A l i i S7U . if : -ii.-.-sc I the cured film is siivc.-.-r.'.y. The cared .i.:.. .....y he color coated with vlr.yl p;...ec:ive h>.sr< ,t : ...-street. __ is et-tpef.sivc a: approximately `5c per :..p...re too: p.cr co..:. i.o Cl.oct '..'coiner oc.-.-ior .Victoria is Sheet M'eather i-...rrier Materials ere metal, esphr.it felt, and asbestos clo:h impregnated with e specie: ccsr.cr.i~. -i.C.. Sheet .Vlotor.'c.'s Met..! V.'e..ther .ir.rrier .Mete-riels ere S:eielcss S:co. and Alu.-.-.t.-.um ir. specifier tjape er.e temper. They may be eirhef factory-applied over pip!e~, or -.ay be tieid-appiiec with -sheer metal scrcv.-s, pop rivets, or machlr stretched ber.es. Sheet rcctoi screws and pop ;lvo:.- tr.r.v no: be used to secure metal sheet .-.-.atcrisis htsttlatloa ir. low temperature service. 4.2.2 Aspric.V re/r .Vlcrer/o/s Asphalt ;V.t Vest her Barrier Materials are aspha1:- iprcpasted asbestos roofing felts. They arc usually t'ieid applied, and arc' secured with twisted wire or machir.e-rtretcHcd bands. -'..C.C .-------a .'os J.w... A..l.er.:os Cloth '."eathcr Barrlcr Material Is a hca cave cloth made of asbestos rope without, I: is impregnated with a hard-curing applied, and cures so that it will bear foot ----- \ -J i i : i c 002793 COATINGS AnO !.\SWL AT.ON MANUAL insulation kcatkcr cAsr-nuiA matskials specifications s- ft -- * -- "r !E leva too Tor.-.acfcvure- --CV r* .~ ;j; i^xac * ;at: I of i 0?Z Y:.l. lA-ecu.-emcr.: Specification Ii..ts trace names ano suppliers of materials ccscribecgenetically e '.Yenti.er ....rricr ..iatc-riais Specifications. Materials listed herein arc cor.siccrcc to be of comparabie tv with;.-. their ciusalficaribn, anc ore cijun.ly acceptable icr use ir. Monsanto projects. Mastic ma,.s ore listen firs:; listing of jocketinj materials ana auxiliary materials follow. THE.' HaKIMoN :r:cs ;T.v. BREATHING" TYPE ASPHALT E.Y.Ji-S.C.I.. Available in 5-gailon containers an .r. ai-gallcr. arums. t:;..de name LION NCKCRCDE F.RE-RETARD ANT, SEA_ PERM nc-.-lash SO-wO SAFETEE inu i 1C ..... --'' L;0N PGLYVl.YYL ACETATE __ V.MASCO V.G1 .-C--YVINYL ACETATE. Available ir. 5ji..or. containers ar.C in 55-gaiion (hums. i | IC Sal s PITTKCTE 40C i [ PVA COATING SUPPLIER j Monsanto ChemiealsCo., Hydrocarbons Division, El Dorado, Ark. Benjamin roster Co., Philadelphia, Pa. Monsanto C.hcmica: Co., Hydrocarbons Division, Ei Dorado, Ark. Vimascc Coatings Corp., Charleston, V.'. Va. Insulcoustic Corp., New York, N. Y. Pittsburgh Corning Co., Pittsburgh, Pa. Benjamin Foster Co., PhiiaCelphia, Pa. NOTES ! ; i; Stock Material ;! ;: Stock Material : l ? i a ;; i s. j~c:crr::-:G materuls 2.1 A i ora in urn :te;v. ALUMINUM SHEETS, .OiS" thick with Vlt" i caprugatien, complete with moisture barrier. Avcilcaio in rolls 3" wide a: 300 so. ft. per roll, aS`l wide at sOO so. ft. per toil. ftLUMINU.Y. ,-!. . If. 3 CCVn.-.S to suit tees or.. OS degree enj SO Cugrec short one ion; r.-.e.us e.;s ir. standard pipe sices i`` thru pC"; complete with moisture berrier. -- trade name CHILDERS Supplier Childers .V.fg. Co., Houston S, Texas nCTES ; ! f LGC-JAC 2CRI.V.P JACKETING AL-CCR-JAC ELL-JAGS ar.O TEE-JACS Preformed Metal Products Co., Shreveport, La. Stock Material Insulcoustic Corp., New York, N.Y. j ChiiCers M:g. Co., | Houston o, Texas i ; ; i ! ; ! ALL. .Ma_S She ALL MIT EES . w.V.PED ENDOWS \ Preformed Metal Prcaucts i Co., Shreveport, La. 1 ! General Aluminum Supply | Co., K'ansos City, Mo. i j Stock Items ; ! ; 2 ~r ......sens C 002794 -AB IHOWhJl. CtR OUTLINING. DELETIONS ARE SHOWN OV ! ; i 57 AS.Z/AZZ i. ; j 2.. .:..w v.;r.vCw.v.ir.u*?i) a_.....:nu:.i valve covers to suit ASA ... *. :,,. f;or.~cc vc.v^s in >.zus 1" 12". .--:..;nu:.. core type jacketing for ...re in cremate:'. iHeocs 1e:e: then 12" c.ometa: ere shipped in ir.Sividue! scjmar.te t'c: t.cic cseemiiy.) TRADE 2..-....E : SJPrLILl: ; NOTES ALL .V. iF LANOES | Preformed .`.`.etc! Prccucts Co., Shreveport, Lc. REMOVABLE j St. Louis Slow Pipe Co., FLANGE COVERS ; St. Louis, .V.o.' J i Stock items ' ; 1 A.LMINU:.. GORE ! Picforir.es Motel Products TYPE HEADS 1 Co., Shreveport, La. . j Stock items 1 1 ___________________ lit_____ 1 i : r :* 1 2.2 i-Ttir.Ic-i Steel lTs.'.i TRA.D. E NAME . AIaLcwm STEEL JACKETING ,010" ; ivin v,," ct:}L.'.tiaii, No. LC Finish, Sisneerd or.neeled, soft temper; complete v.'.`,r. PtistL't oe'iic*. Ava.iable in ro*is v1 V/im6 *v' y" SwHj. STAINLESS STEEL VALVE COVERS to . ,,,,.t ASA ;s; end see lit. flanged valves in s.aos 1" :n;e 12". STAINLESS STEEL J A CAE i i i\ G STAINLESS ST!EL_; _ JACKE i .\G STAINLESS STEEL REMOV ABLE VALVE COVERS SUPPLIER U.S. Steel Supply Co., 311 S. Sera Street, St. Louis, Mo. Preformed Mots! Products Co., Shreveport, La. Jchns-Manvillc Cor?., New York, N.Y. St. Louis Blow Pipe Co., St. Louis, Mo. 2.2 ^.ceostos ?c!j T";" SS-L3. ASBESTOS FELT IMPREGNATED V..Tr: FIRE-RETARDANT ASPHALT. Avciiesie :r. .oils 32" wide, each roll contains one souere. --- TRADE NAME ASBESTOS FIRERETARDANT JACKETING SUPPLIER Johns-Manviile Corp., New York. N.Y. Philip Carey Co., Cincinnati, Ohio NOTES i. S.cck i j Stock items i NO 2S ; j Stock Material 1 ! C 002795 STANDARDS K1U *TO ISSUE 1 RACE 3 ai or 3 4. AUXILIARY MATERIALS ITEM REINFORCING MEMBRANE, asphalt im pregnated or starch sized. Availabla in 10 x 10. or 10 x 20 mesh, in roils 100* Q" long and from 4" to 36" wide. WIRE CLOTH REINFORCEMENT, 1" ho** ' agonal mesh. Avaiiabls in rolls 50-yards Ion; x 36" wide. TRADE NAME FIBERGLAS permaply STANDARD GLASS MESH FIBER GLASS'. PERMA GLAS-MESH Type 316 STAIN LESS STEEL POULTRY MESH R1GIMESH No. 204 GB - t Si RAPS AND SEALS, aluminum or Stainless Steel; %" and l/" x -015" thick. Strapping available in coils approximately 850 It. lone; seals available in packages or iooo.' '\ . SHEET METAL SCREWS, Stainless Steel and Aluminum. Pan head. No. 7 x POP RIVETS, aluminum. Rivetting gun also available. STAINLESS STEEL WIRE. .0475" diameter (18 gauge). Type 304 Stainless Steel, colddrawn, bright-annealed. Available in 1000* ft. coils. i \ SUPPLIER NOTES j Owcns-Corning Fibergias Corp., Toledo, Ohio Labco Corp., Cleveland, Ohio Pittsburgh Plat* Class Co., Pittsburgh, Pa. Stock Material Perma Glas-Meshorp., Dover, Ohio U.S. Steel SupplytM., 311 S. Sara Street, St. Louis, Mo. Micrometallic Co., Glen Cove, N.Y. Stock Material A. J. Gerrard Co., Melrose Park, III. Insulcoustlc Corp., New York, N.Y. Signode Steel Strapping Co., Chicago, ill. Acme Steel Co., Chicago, 111. Stock Items Preformed Metal Products Co., Shreveport, La. AJ. Gerrard Co., Melrose Park, 111. Preformed Metal Products Co., Shreveport, La. Insulcoustic Corp., New York, N.Y. Insulcoustic Corp., New York, N.Y. 1' Stock Items Stock Items i U.S. Steel Supply Co., 311 S, Sara Street, Sl Louis, Mo. Stock Material C 002796 j , JLATEST ADDITIONS OR REVISIONS ARC SHOWN ST OR ODTLILINO. DELETIONS ARC SHOWN RV a t " u iv " n .- 'ic A it.s n v is io N -w io i: A P i' n o v A L o n a c c f.p t a iic e . . \ ) t a d lf . o f c o iit f n t s io n p l a c i" fin . iTT^T ITANDAKOi i COATINGS AND INSULATION MANUAL INSULATION WEATHER BARRIER MATERIALS SPECIFICATIONS `BREATHING" TYPE ASPHALT Elovotod Temperature MAN* *C7 HART K 11.3 STD ISSUE A GATE PACE 1 or 10 %/u 1 OCATI6C5 i liuui! j AGRI. 1 ntv | j rvH i ICHlMSTR. J__ ! GIV | 04 I. WEATHER BARRIER MATERIALS Weather barrier materials are *'breathing" type asphalt mastic, fire* re: .rdant spray grade for general weather barrier application, trowel grade for providing heavy fillets at inside corners in ti.^ insulation construction., Color of the cured film is black., 1.1 Description end Application Characteristics Mctcricl Description Firc-rctardant "breathing" type asphalt mastic,' spray grade. Film Thickness Wot Dry VV Coverage* Sq Ft/Gol ' 13 Firc-rctardant "breathing" type asphalt mastic, trowel grade. Determined by requirements of construc tion. `Coverage values are 75tt of theoretical; for estimating purposes only. Limitations MstcrialtSy remain soft for 30 days or mere^ppending on climatic'con' ditions. Materials arc not recom- . mended for areas subject to solvent or alkali splash and spillage. Trowel must be kept wet with mineral spirits., 2. iix spray.grade materials thoroughly with mechanical agitation. ; DIV I 07 I <n I 2. THINNING No thinning required., 3.1 Clean-Up Thinner Mineral spirits.; l 4. APPLICATION Apply spray grade materials by brushing or with spray equipment described in Paragraph '4.1. _ Apply trowel grade materials with steel trowel., 4.1 Sproy Equipment ' Use DeVilbiss P-WBC gun with WB-4339-%". nozzle combination.'; Use %" material - hose._ __ 4.2 Pot Life of Materials Indefinite.; 4.3 Rocoot Time Two hours at 75 F. 5. AUXILIARY MATERIALS Auxiliary materials are glass fiber mesh, 10 x 10 mesh, asphalt impregnated, in sheets for vessels and equipment, in tolls for piping. so I t?_A.vr>c I rH 00279V J___ :______________ :________________________________________________________________ :________________________________ '__________________ I | RCFKKilNCES ~ .. LATEST ADDITIONS OR REVISIONS ARC SHOWN BT | | OR OUTLINtNO. DELETIONS ARC StMWN RV === Im' ^V E U--J CGAT::.C a,si ;sul.'.t;c.s .v.anuau IN_UA7;CJS V.'SATHZR SASMCR MAT ER; AUS C? EC! rJCATiONS PCLYViriYL acetate EievataJ Temperature . i V A 2 1.3 v . U 2 : iSJv. PAG L A DATE ; OF -'At ; . aATA'ZR CaRRIER MATERIALS Vcnrher barrier materials arc polyvinyl acetate (PVA) mastic, ii.-_-- tv;:., i-ftt spray gr..oe tor general weather barrier application, trowel tor providing heavy fillets at inside c..rr.ers in the'Insulation construction. . Color or the cured film is light gray to white. Description end Applicdlcr. Characteristics Film Thickness wcrg " w'* , ^uGcriprUr. i V/ct ' Ury S.-. Ft/Gai j Fire-retardant poly' vinyl acetate mastic, spray grade. *4" 7L" 15 l;ire-ret..rdr.r.t poly vinyl acerate mastic, trowel grade. Determined by requirements of construc tion. `Cavaraja vs.ues are 75Si ci tnea.'cticai; to; estimating purposes only. ; Mo: realJiMpt to aromatic or chlorinoted hydrocarbons, esters, or ethers. 1 : i 1. X.NG Mix spray grade materials thoroughly with mechanical agitation. . 2. T.-.IXXIXG \ .V.a.r .\). Thin as recurred for spraying with Methyl Ethyl Ketone (MEK) or Methyl Isobutyl Ketor.e 3.1 Ciecr.-Up Thinner Methyl Ethyl Ketone. _ 4. APPLICATION Apply spray grade materials by brushing or with spray equipment described in Paragraph 1.1. .Apply trowel grade materials with steel trowel. v.`. Spray Equipment Use DeViibiss P*M3C gun with M3-4539-%" nozzle Use %" material 4.2 rot Life ef'MctericIs .Indefinite. 4.2 Accost Time Six hours ac 75 F. S. AUXILIARY MATERIALS Auxiliary materials are glass fiber mesh, 10 x 10 mesh, non-impregnated, in sheets for vessels and equipment, in rolls for piping. ;/ 1 JKiaNCES ATL*5T ADDITION.; OH REVISIONS AftE JhOWN Y C 002798 Oft OUTLINING. DELETIONS AWE j o- coatings anp :.\;wLAV.c.\ kax.al ;nsu-at:cn weather eaaa;es .v.avj:.;a_c specifications a. ; vi teJ . err.p re: .re i '.'SaTAER BARRIER MATERIALS Jaikctir.- .....;er:.;i.. ..re 50 lb a spnr. 11-imprcjnnted asbestos ;eIt, in rolls 50" and 'IS" lon. .'.icteric! Requirements end Covorcre See Tables : and-- 2.1 Tic-V/ire Tie wire used to secure asbestos hi: ir. place shall be .0-175" diameter (IS p.-egc) Type, 50-1 s:air.lcss seed, cold-drawr. aad bright ar.r.eulcd. 2.2 Fitting Covers Use weather barrier mastic'as cover insulated pipe fittings, iian^cs, aad valve-- 2. AdXlI-URY MATERIALS 2.1 -trap a a a a Seels Straps ar.c seals used to secure asbestos felt ir. place shall be %a * .015" thick aluminum or stainless steel. M f-\r j TABLE I. ASBESTOS FELT TITK 2" LAP Quantities (Squere Feet) Required ior IOC Lir.ecr Feet ot Pipe Covering1 i "':?e Nomine! Insulation Thickness (Inches) : Size . !1 H: 2 2*4 3 3`/.' 4 5 5%; ; S' SS 156 v: SS 130 155 200 ! Vi' S7 128 15^ 201 ; 202 226 226 225 255 253 .256 253 263 234 312 313 315 340 340 i !1 114 '.42 172' 201 : V* -.14 155 171 200 ! 1*4 127 155 133 ' 227 2 j 142 171 201 229 13 i i '-71 201 223 255 ;- 201 229 255 234 ! 6 25S 254 313 341 ;c !^ ! : 341 369 405 229 223 r 255 256 255 255 253 234 234 313 355 429 313 341 403 457 234 264 312 313 341 355 430 433 313 312 340 341 359 423 -.57 515 341 340 337 3S 405 429 455 543 416 450 505 562 450 450 533 590 . 1 ; : ; '.0 ! -.2 ; : 403 431 453 435 514 541 565 597 602 642 453 456 516 541 569 553 626 654 675 592 ` -.4 r *5 > ! -s ! ; t 48E 516 543 571 553 625 654 651 707 727 543 571 599 626 654 631 709 737 754 751 593 629 654 632 709 737 754 792 803 334 ! 20 1 24 _ 554 662 709 737 764 792 620 47 75 3 " * 754 729 320 347 675 903 930 55 72 <T r Ov : 1_________ 30 58 05 1013 1041 :css 1096 1124 1135 * ", 3 - ^eenr.il.s, ir. square Joe:, are tr.aae require; ta cover ICC- rir.ea: foe; of insulated straight piping.- Longitudinal i" ..pc are ciuaee; * putt laps, Cased an 43" long roi-- at felt, also are inciudad. ; - - ! s ; ; : !?..>!' T m. C 002799 l.w-U.viiNCES ____________________________________ uarasT AOSiT.QNs on rev;sions are shown or ; [or outlining. oeletion* are sm"*h e-` us-- a.u i V> G. . - *% ' ". " o - ;0 ', 1 `.-1 .i 11 11 10 . Ow." ; ^.'. .v.Av; .\cr. .hit.. c " :p w \**,0 v c r. r. r Lar C',`. CT V-mT fcr A; _i.,.., pw.; ,__ _ - - - ; ^: rr.cs vc.c C 0 c t1 :c r.ocrwc: / : * > ' -1 * VI - 11 " ' !.-. * ! '. 7'V ; 20% 11% 15 "1 A.-. *-* #4 22 11% 1^% 55-.. . 55% O0% . -V 1 '-S * 2 1 -7V; '4'/; ' 7% - 'll 11',/ ! 11 - : , ---- /,, lo 32/1 4..Z,,, rw 32 55*4 S'% CO j 74% : 5*4 ; ".Co3/. * j % ; 22V 13% 21% ZlO "% ; ~i T 25 56 " 25 [ 25 25 25 51% ; st> __ . '* - 23 : 22% 25% '4 253/ GZ>*/n ! 32% ; 41 T .. ** 16 ! 13"4 ] 51 l I 5;% | 65 | 52 55V 5'.% 55 ! 55V 1 8*% T i5- 56s/ 00 CO 74 7`. 777. SO *03% ! 74% i 60% 1 S3 j 112 1 1 1 ! 1 77y` j 2% 1 30*4 80% 55% j 23*% i '.is% 52% 55% 25% 00 4 42 4**3wV,4 55% % 55 7'. 77% SwowV/* . 30 102% ! 2./l;r 35% j S3 , 25% i 32 t ; 4. 25% i ^ ; i . -i. 45 * *^4 52 52 ! G/O /,, 81% WreWV% ; 61% j - 5 4 0. #. 11 65 : 05 /' 71 - 77% 74 : 77% O O 30*4 : % ; Z =-3 7-, 21% so 5% S3 105% 124% . 30 ; 23 1 S5% ; 25% | i^*% , < 2 ; 127% ! 130% 55% '02*4 1 V.5 154 C 002800 1111 10 IA JO I'i `. A I i J '/-- iTANLAKDi -- COATINGS AND INSULATION MANUAL INSULATION WATK R 5 A R R i A MATERIALS SPECIFICATIONS L_: ALUMINUM JACKETING Elcvctcc end Low Tcmpercturcs --- MAX. SEC? ?Ar\T K 11 .3 STD s: ISSUE 1 |OATE PACE i of </vH : :. weather barrier materials 1.2 Fitting Covers Pre-fabricated sectional covers 1.1 Description Aluminum jacketing is commercially available in standard forms of 36" * 96" sheers; roils 36" wide a: 30,0 scuare fee: per roll; ar.c roils `lb" wide a; 400 square fee: per roll. Material ir. for insulated short and long-radius elbows, tecs, line flanges, and screwed and butt-welded ASA 150 lb nnc 300 lb valves shall be used when readily available. both sheets and rolls is .016" thick, with 1.3 Hood Covers Pre-fabricated gore-type covers for corrugation. A factory-attached moisture barrier insulated 2 to 1 elliptical heads shall be used .1 covers the inner surface. through 13' -0" diameter when readily available. 1.4 Materiel Requirements one Coverage (for insulotcd piping) GZ?lsC ' ---------- --------- j ------- 1--: TABLE I. ALUMINUM WITH 2*' LAP c? ; ; Cv I ' ! i -V i --Tt--:---- 1 WteC (in.) ! : X1 i v. ' 1 : > vi i : *.`4! ;2| Qucr.titios (Squere Feet) Requlrec (or 100 Linear reet or Pipe Covering1 Nominal Insulation Thickness (Inches) 1*4 2 2*4 3 53 *4 4 4`/; 5% ss 156 202 _.226 258 264 315 So 130 155 200 226 255 263 312 340 37 128 156. 201 226 - 255 283 313 340 . 114 142 172 201 229 256 284 3*3 341 114 155 171 200 228 255 284 312 340 127 155 198 227 255 ,283 312 340 367 142 171 201 229 256 284 313 341 369 6; i i 1 i i 1 3 ! 171 201 229 256 284 313 341 369 405 416 450 i < i 201 229 255 284 313 341 369 423 429 450 480 : 1: ,,o it 256 284 313 341 369 403 430 457 486 506 533 : ;[ 341 359 405 429 457 488 515 543 562 590 . . 10 ; 12 1- 6 i ! ; 403 43* 455 466 514 541 559 597 603 642 458 4So 516 541 569 596 626 654 675 6S2 4SS 516 543 571 593 625 654 681 707 727 ; 543 571 599 626 654 681 709 737 754 761 : i Lw i 24 30 | . 5S6 629 '654 682 654 682 70S 737 754 72S ' 820 847 S30 S5S 965 1013 709 764 875 1041 737 792 903 1069 764 820 S3C * 095 7S2 847 958 1124 Cqji-J 675 972 1136 834 88S * 135 1*53 ' `Gur.ntit.es, in square feet, are those required to cover 100 linear feet of insulate; straight piping. Longitudinal 2" laps are .n<- ci..ccc; 2" but: laps, Ouse; an do" long roiis of felt, aiso are included. RCFCKC.NCES wrAs'C a e s* tuAVt.1 BV c 002801 no rvnTi ikr v .. r.n CYihki* act v w- CTAN3AR9S SO TABLE II. LENGTH OP CUT OK "STRETCH OUT" FOR ALUMINUM JACKETING OVER PIPE COVERING Ur..; iJ-" i 1 . ! A i U 5i ! ! ! ' : jl II ;; Vs 2 5f * V. e ,3 a Jr ** 'a 5 2 :6 c * i .s`/s 22 V. ; i 29 j * . i: ;' ' 14 i; o : IS ;! 20 ii 24 ! i Ct 1________ [^, -- Nomine! Thickness of Pipe Covering Length of Cut for Aluminum, in Inches (Colculoted to Necrest *4") _ 2 2*4 2 2*4 4 A/; 17*4 23 25 17 V. 22 V. 25 V. 29 u`4 17 V. 22 V. 29 2S*4 32 32*4 32*4 35*4 35*4 35 *4 S3`4 39 5% 16 I?1/, 17 % isv. 22 V. 26 32*4 29 IS V, is`4 22*4 22*4 22 V. 22 V. 26 26 25 29 35*4 42 29 32*4 36*4 46 26 2o 2S 29 32*4 35*4 42 48 V. 29 29 32*4 32*4 25*4 36 \ 46 52 32*4 32*4 35*4 35*4 35*4 35*4 33*4 36*4 36 V. 42 48*4 55*4 42 45 52 . 58*4 39 39 <1 v. 42 46 46*4 55 V. 61*4 , 4SV. 52 58*4 65 6 -i 1 i ! ! i !! i 52 55*4 61 `4 ; 66 | do 52 55 V. 61*4 48 V. 55*/. 56 V 65 52 56 *4 61*4 68 55*4 61*4. 65 71 58*4 65 66 74 61*4 68 71 77*4 65 71 74 80*4 66 74 77*4 83*4 71 77*4 80*4 86*4 74 | sovi | 83*4 I sc ; 66 ?*`4 esV. .105*4 71 771/. 90 108*4 74*4 80*4 93 112 77 V. 83*4 86*4 115 80*4 ' 86*4 99*4 118*4 83*4 90 102*4 521 `4 86 V. 93 505 V. 124 `4 90 So V. 10SV. 127*4 93 99*4 112 130 V. 96*4 i 102*4 i 115 1 134 i 2. AUXILIARY MATERIALS 2.1 Strops cnc' Seels Straps and seals used to secure Aluminum jacketing in place shall be *4" * .016" aluminum for vessel and equipment jacketing. Vi" * .016" aluminum for piping jacketing. ' 2.2 Screws end Rivets Sheet metal screws used to secure Aluminum Jacketing in place (over insulation in elevated temperature service only) shall be Pan Head No. 7 * *4", aluminum. Pop rivets used in similar service shall be aluminum. I I C 00Z802 MAI 1 j'UV'.U -- /-- _ ;___ ' coatings ano insulation manual INSULATION WEATHER BARRIER MATERIALS SPECIFICATIONS STAINLESS steel JACKETING Eievoted end Low Temperatures MAN. iiiCT PAN? K 1 1. 2 STD i 5 issue A (DATE PACE OF './a g V/EAT.HER barrier materials 1.': description Stainless Steel Jacketing is co.-amurciaily available in forms of 56" * 96" sheets; r.ills 56" wise at 500 sc ft per roil; and rolls 48" wide at 4GG sc ft per roil. Material in both sheets ana roils in .016" thick, with Vlt" correlation. Moisture barrier backing on the inner surface is no: required. 1.2 Fitting Covers Prefabricated sectional covers for insulated short and iong radius elbows, tees, line flanges, a'r.d screwed and butt-welded ASA 150 lb and 500 lb valves shall be used when readily available. :.o Hccc Covers Prefabricated gore-type covers for insulated 2 to 1 elliptical heads shall be used through 15' --0" diameter when readily available. 1.4 Materia! Requirements end Coveroge (for Insu lation Piping) See Tables I and II. 2. AUXILIARY MATERIALS 2.1 Streps end Seals Straps and seals used to secure Stainless Steel jackcttng in p.acc snail oc x .016" stainless steel or monel for vessel and equipment jacketing, %* x .016" stainless steel or monel for pipe jacketing. 2.2 Screws end Rivets Sheet metal screws used to secure Stainless Steel Jacketing in piece (ovc. insulation in elevated temperature service o.n.y) shall be Pan Head No. 7 x stainless steel. Pop rivets used in similar service shall be stainless steel. TABLE. I. STAINLESS STEEL WITH 2" LAP ; v" " Vu " 6 ; ! ; i >' - --- . " nr z. - -- = -r,-v : i t - --i "' : u us; r - - Quentities (Squore Feet) Required for 100 Linecr Feet of Pipe Covering1 Pipe i! i Size ; (in.) i------------I 1J l`/2 1 X ; ss ' % * 56 i * ; S7 | I * i * *4 1i ` 4V 114 : X i 127 :2 ;. *42 130 125 142 155 155 171 2 156 155 150 172 171 1S8 201 Nomine! Insulation Thickness (Inches) n 3 3 V, 4 200 201 202. 226 226 225 255 256 253 . 234 233 312 253 313 201 229 255 264 . 313 .200 223 255 284 312 227 255 233 312 340 . 22s 256 284 313 341 1 M ,f` 1 5 5 V, 315 340 340 341 340 367 369 6; 1 1 1 1 1 i3 171 201 225 256 264 313 341 369 405 416 450 j ?4 : 2ci 225 255 264 313 341 369 423 429 450 450 : 16 ; 255 234 313 341 365 403 430 457 486 506 533 e ; 341 369 405 429 457 433 515 543 562 590 ; : *0 403 431 458 465 514 541 569 597 603 642 *? i 458 ' 4S6 5*6 541 569 595 626 654 675 692 *4 435 516 543 571 598 626 654 651 707 727 16 543 571 595 626 654 631 70S 757 754 761 . ` !' 555 625 &z>4 682 70S 737 764 752 605 g4 'i 20 6>s 562 70S 737 - 764 792 620 647 875 689 i i 34 i 764 725 620 347 375 903 930 953 972 1135 j : 3" j; 30 Liif_i___S__o_o___ 1013 1041 105S 1095 1124 1135 1163 j `C-ant. ties, in square feet, arc those required to cove: 100 linear tec: of insulated straight piping. Longitudinal 2" .laps are ir.- cl.ddd; 2" hut; laps, based on 4E" long rolls o` feit, also are included. ------------------------------------------------ -------------------------------------------------------------------------------------------------------- c oogsoa ii W*>- U Cr ti STANDARD! LENGTH O." CUT OR "STRETC -I OUT" FOR STAINLESS STEEL JACKETING OVER ?;?I i COVERING ripe Size i (in.) j: 1 % * ' % i*. V. : 11 : : -.2 V, 13 ' % > *<% 2 : " >: 4 i 22V, 5 i, 25 ct 1C i' *2 j '.4 16 l1.; . !i:i . 20 24 i, 20 i- Nomine! Thickness of Pipe Covering Length of Cut for Steir`.less Steel , in Inches (Colculctcc to Necrest %") 1* V4 2 2% ..3 1 V 4 5 5% ' 17V. 23 i 25 ` 25% 32% 35% 4 17V. 22% 25% : 25 32 35% 38% 1*% 17V. 22% 26 j 25 i 32% 35% 25 16 17% 1714 ,i/> 22J/, 26 325420 1S% 6% 22% ' 22% 22% 22% 26 26 26 25 35% 42 25 32% 38% 46 52 S5V, 6'% 48% 55% 58% . 65 2 58% 61% 68 25 .] 26 - j 25 | 25 j 32V; 35% 42 48% I j | i ! 55% ! 61% j 675 1{! 25 25 32% 32% 35% 35% 46 52 58% 65 68 74 32% 32% 35% 35% 36% 42 46% 55% 61% 68 71 77% Cn CD 35% 35% 35% 38% 42 46 52 65 71 74 80% 35 55 41% 42 45 48% 55% 65% 68 74 77% 83% 48% 52 55% 65 * 77% 80% 85% 68 74V, esV, _ 105V. 71 77% 0 108% 74% 80% 3 *.12 77% | 60% 83% 85% 86% | SS% 115 i 116% 83% 90 102% 121% 86% S3 105% 124% SO 96% 108% 127% 3 SS% 1:2 130% 6 52 55% 61% 65 74 60% 83% SO S5% 102% 115 134 C 002804 ST AND AfwS " COATINGS AND INSULATION MANUAL THERMAL INSULATION CONSTRUCTION SREC1FICATIONS INTRODUCTION -- -- ;*ct fakt K 1 1'. 4 STD .SSUE pa;: 1 GATE * OF 1 \/u ' 1 1 ! 1. SCOPE This Information Standard describes the content and use or the Thermal Insulation Construc tion Specifications. 2. COSTENT AND USE Ocnerci insulation Spocificcticn - A General insulation Specification is provided, covering in structions common to all types of materials applica tions; it is provided to spare repetition of those instructions in the System Construction Specifica tions. The Gcncrai Insulation Specification is referred to in the System Construction Specifications and may, with the System Construction Specifications applicable to the work at hand, become part of the Contract Documents.' 2.2 System Construction Specifications Construc tion Specifications arc provided for each of the various types o: insulation systems, e.g., rigid, batt and blanket, and sprayed or foamed; separate System Construction Specifications are provided for elevated and low temperature applications within these categories. ,' Procedures outlined in the System Construction Specifications are those considered adequate by reputable contractors, with modifications to suit field tested and accepted Monsanto practices. The System Construction Specifications contain Typical Drawings of application details. These drawings supplement and illustrate instructions contained in the text. ' 2.3 Limitations Details of application for thermal insulation systems in Temperature Ranges IV, V, and VI are adequately covered in the System Con struction Specifications. Every detail of application for systems in Temperature Ranges I, II, III, IV, and. VIII is not fully covered at this time. (For scope and discussion of Temperature Ranges see XI 1.1 Srd 30 Data fo; many items in tank, pressure vessel, and piping design for low temperature service and extremely-high temperature service are still evolving,' and insulation details for these items therefore arc not provided. When these data are available for use, the System Construction Specifications will be revised to suit. Construction details not covered in these Specifications will have to be worked out as special design problems. 3. OTHER CONTRACT DOCUMENTS The General Insulation Specification and the System Construction Specifications have been prepared so that there will be no conflict between them and the foilowir.g Monsanto Contract Forms: (1) G42S, Rev 5/62, "'Lump-Sum Agreement". (2) G43C, Rev 3/62, "'Cost-Plus Agreement". (3) G440, Rev 3/62, "'General Conditions". (4) C441, Rev 3/62, "'Certificate o: Insurance". Supplementary General Conditions to suit require ments o: an individual project; the Thermal Insula tion Schedule (see Kil.l Stc 2); the Project Draw ings; and Monsanto's Purchase Order arc other Contract Documents that may be required. v~ I lli/ L * 01.7 l . is. *'* - ~ : c 002805 i? as; COat;ncs an: ;niwwat.c\ .v.anjal Than.V.AL JNSUi-AT.'ON C0\STAUCT:CN SPEC^FiCATiC.NS CEKZSAL ;;-;JI-aT:CN ?EC:F;CATJCN MU.N. iUCT : K 1 1 .4 STD 2 .5Sw lOATC l/t.4 * or *.i i | - -*r-s51 r \ K.CaC z.v . c? I tv ; * I it ; . j * :. general Scope This Construction Specification covers the handling, application, ar.c inspector, recuircser.ts common to all types of thermal insulation^ systems :'or oil temperature ranges. It shaii be used ir. conjunction with the System Construction. Specifications and the Materials Specifications applicable to the work at hand. 1.2 Definitions '..2.1 Application Application comprises all work rccuircd to install the insulating materials, auxiliary materials, and weather bottle: materials (including jacketing, where required), necessary to form a complete thermal insulation system that will pass a final inspection and be accepted by the Engineer. -- 2. materials handling 2.': Pcckcging Materials shall be packed in sub stantial containers so constructed as to insure safe delivery to the job site in a condition satisfactory to the Engineer. 2.2 Meriting end IccntifSection Shipping containers* shall be legibly marked with name of material, size, . type, and quantity contained therein; name of the contractor; and purchase order number under which shipment is made. In addition, where required, containers shall bear the project or work order number. 2.2 Sto.-cee at Job Site Materials shall be retained in their original containers until ready for applica tion. Containers shall be stored at the job site in a building or shelter which will completely protect them from the weather. Containers shall be stored on wood decks or pallets within the shelter, and shall not come in contact with the ground during storage. Storage shaii be arranged so that materials already stored will be used before newly-delivered materials. 2.4 Condition of .V.stcticls Insulation materials, other than sprayed, foamed-in-piace, cement, and mastic types, shall be applied only when dry. "" li, in the opinion of the Engineer, moisture content of insulation materials is excessive because of ^exposure to rain or high humidity, the materials shall be heated sufficiently to drive out trapped moisture prior to application. If warpage or other, deterioration has occurred because of wetting and drying, the material shall not be incorporated in the work. 2. CONDITION Or SURFACES Surfaces to be insu lated shall be clean and dry. The insulation con tractor shall be responsible only for the removal of oil, grease, dust, and similar accumulations cf surface dirt; he will not be held responsible for the removal of mill scale, rust scale or deposits, old paint, or similar firmly adhering accumulations. Crevices in the construction (such as those caused by the installation of back-to-back angles), ar.d pockets or voids (such as those occasionally found at the juncture with the vessel of legs, brackets, ladder and platform supports, etc), shall be treated prior to the application cf insulation. They shaii be filled by the insulation contractor with cement compatible with design temperature conditions. Name plates, support rings and angles, finger straps, clips, studs, and rods for fastening bands and wires shall be welded to the surface of the equipment or piping by others. Many of the vessels and items of equipment to be insulated are fabricated of special alloys; many arc srress-reiieved or otherwise heat-treated. No weld ing shall be done for attachment of additional seppotzs, clips, studs, etc, unless specifically approved by the Engineer. However, the insulation contractor may, where approved by the Engineer, apply additional straps, clips, etc, with adhesive cement compatible with design temperature conditions. 4, APPLICATION Insulation materials shall not be applied when the relative humidity is greater than 90%, or when rain or sr.ow is falling. Work may be stopped because of excessively high or low ambient temperature or because of high wind velocity condi tions at the discretion of the Engineer. At the close of work each day, insulating materials that have been applied during the cay shall be protected from the weather by coverings or methods that are suitable to the Engineer. However, insulat ing materials covered by weather barrier mastics or jacketing during the day need not be so protected. C 00Z806 K LKc.nCcS -jiTiftNMk OR REVISIONS ARE SHOWN BY 1-------------------------- , OR OUTLINING. delet.ons arc shown by sssssssss. l j H i ITI .iTANDARDi* CQATINGS AND INSULATION MANUAL THERMAL INSULATION CONSTRUCTION SPECIFICATIONS RIGID INSULATION SYSTEMS Elevated Temperature MAN. SECT PART m.k STD ! 1/64ISSUE (date PACE 2. Of IS. DCATICM llTOS 1. GENERAL 1.1 Scone This Construction Specification covers application of rigid thermal >' I insulation systems to vessels, equipment, and piping operating vithin -process temperature limits 130 to 2000 F. It shall be used in conduction vith the General Insulation Construction Specification and with the Insulation Materials Speci fications that describe in detail the materials selected for the Work. 1.2 Definitions CERlNG t 1 HV PRC OlV ! 04 j \o ; 44 } 1 ,Or%G * DIV ' 07 : ` 06 ' 10 ; 1.1 17 1 I ' 16 1 26 1 20 1 ; 31 | 1 ' ES i ORG div > 01 ; - -03 : r 66 ' os -M < -_ ! 1 t ENG ] l > s^AS-.C i r -w. V ' 1 7' - ` :*: "a 1.2.1 Rigid Insulation for Vessels and Equipment Rigid insulation materials for vessels and equipment are preformed boards, flat blocks, bevelled lags, curved sidewall segments, and shaped head segments of relatively high density and comprehensive strength, in specified sizes and thicknesses, shown in Typical Drawings contained herein. (Batt and blanket insulation materials, sprayedin-plaee insulation materials, and molding -type cement insulations are not covered in this Specification.) 1.2.2 Rigid Pipe Covering Rigid pipe coverings ere sections or segments pre molded in specified thickness to suit standard pipe and insulation dimensions; end preformed or premolded sections in specified thickness to suit dimensions of standard threaded or butt-welding short and long radius elbows, tee's, reducing fittings, line flanges, and valves. Covers for flanged fittings and valves; special fittings, and pipe bends are formed in the field from pipe covering. 2. APPLICATION, VESSELS AKD EQUIPMENT Insulation materials shall be applied in single or double layers of the thickness shown in the Drawings and the Thermal Insulation Schedule. Insulation materials, auxiliary materials, ana weather barrier materials shall be those shown in .the Materials Specifications. 2.1 Supports end Fastening Devices The Contractor shall inspect the items . to be-insulated to see that support and fastening devices are installed in con formity with typical drawings contained herein. When additional support and fastening devices are required, the Engineer shall direct and approve their installation. In no case shall the Contractor proceed with the attachment of these items, without permission and approval from the Engineer. 2.2 General Apply insulation directly against vessel or equipment surface, be laid with edges tightly butted, with the end joints of each laye; as well as a between multiple layers (where required) staggered. All uayers oxf> r _a_ --uu on be secured with insulation straps on 12" centers. Iruelauion applied to irregular surfaces-where straps cannot be used, shall be secured with wire, drawn taut, twisted and the ends embedded into the insulation. Individual pieces of insulation having any voids, broken comers or irregular surfaces shall be pointed up with high temperature cement when being laid up. t >-rcREsCES ------ ---------------------------- :-------- C 002807 V/, GC.ee, M. C7. ,:-jT ADDITIONS OR REVISIONS ARE SHOWN Y OR outlining, deletions are SHOWN or 11 niitfcrtiy mm . rV. STANDARDS one: diameters loss than ;s "be filled irlsulati.cn 1.2 yea:-- 11ocl:r clell be- cut to suit and, where required,, temporarily held in place vith fibrous adhesive or with a spring loaded lime uetil machine-smretched bands are applied. All layers of insulation on top beads of vertical equipment and leads of loriacntal equipment siall be secured in place vie! straps spaced 11" around circumference. Straps slall be fastened batveen insulation supporms or circumferential smraps and a flcaming ring (made of 1/1" dia. rod) placed in tie center of tie bead. Diameter of ring shall be laid ms a minimum. Straps must be spaced so that all blocks are securely i 2.1 lassies and Marncles Insulation for nossle necks shall be included vitl vessel, llar.ses slall not be insulated when service temperature is less tier. 210 ? unless required fer personnel protection or process. Insulation slall be scaled at nozzles and manholes vith -weatherproofing masmic or flashing. '..acre nannies interfere vitl strapping, a ring of l/k" dia. rod (fur nished by insulamion contracmor) shell be placed around the nonale and smraps fastened to this vith tvro seals per strap. Insulation for manholes, handholes and access flanges and covers slall be of the remcveable type to -emit re-use of tie insulation. 2.5 1-am Zrclar.cc-rs Flanges on heat endangers shall not be insulated. Insulation slall be stopped at flanges to permit removal of bolts. Channels and shells shall be insulated as specified in tie Insulation Sdedule. He area inside of belts or. cover plates shall bo insulated. 2.6 Vessel legs Vessel legs shall be insulated as part of the vessel. ' Ves sel insulamicn shall be brought up to and butted against the tank leg. Insula tion slall emend around legs and dove legs a distance of 12" below the- lover tnr.genm line. -Ilickness of insulation around leg shall be a minimum of onehalf of the shell insulation thickness. 2.? S.--nnslcr. Joints Insulation expansion feints slall be provided at each insulation support. He 1-1/2" space between the support and tie insulamicn slall be packed vit! loose mineral wool. He mineral vool shall be retained vith an S" \rn.de band of asbestos-felt strapped to insulation supperm-- See Detailed Drawings contained herein. ippirsiiic:; ?i?i;:c- 2-1 C-er.eral All installation procedures, unless otherwise noted herein, shall be in smriet accordance with the manufacturer's recommendations, emission of details from these specifications shall not relieve the vendor from his cbligamion of supplying; z. ps-operly designed installation. All necessary hydrostatic end pressure tests shall be ccmpletc prior to appli- ; otlerr.rn.se specific flanges and valves in process line y ' ' nom unless the temp, e: - r j- -- "I .ges 1 valves in steam lines shall be insulated. C 0028GjS . .t.NSAKwv i .siwC ip*ce 3 c<p "j i tier, for cervice at SCO P` and less siell be applied ir. a O longitudinal joints sueggcred. He secticas shall be : ightly tamed vith '.-ire loops c_- streps on 9" centers. 3.2.2 Zr.snlc.ticn for service at oOl Z cr.i ever shell be applied in tvo or r_cre layers. Circumferential. er.i lcr.yinniir.el feints shell be staggered and each leyer shell be festered rite vire loops cr streps on 9" centers. of '..-ire g_tly t-.ristad end 3-2.1 -graced lines - Ccntrectcr shell nsc oversize pipe insulation or ovel secticr.s to cover treced pipe. Materials and installation shell be the sene es specified for nntreccd pipe. Zhe full errtent of tracers, including take-offs, jumpers, evpareicn loops, etc., shall be insulated. Valves and flcngas ir. traced lines shell be insulated. 3.2.5 .11 insulation shall be beveled at flanges to parent renoval of bolts -:uulout damaging insulation. 3-2.1 Cov_r fittings, line flanges, and valves -Kith prenclded cr pa-efomed covers vkarevar possdble. Hen prer.olded cr prefomed fitting covers are not available,, or vhan flanged fittings did valves are to be covered, carefully cut, nicer, and fit pipe . covering material to suit the reouirenent. Carefully fill all cuts, voids, and crevices vith high temperature cement. 4-0 rj APPLZOAZIC:' YI'SSZIS d EOUIrM -.-.1 'Ceether Barrier Apply veather barrier mastic only to those surfaces that are net to he covered by metal, felt, cr asbesuos jacketing. MZ?- to the cuter surface of the installed installation, as directed in the Specification, Sect. IC1.3, sufficient environmental barrier mastic no for.r. a eoat of specified thickness-. Use a depth gage to measure vet and dry film thickness. 3e certain that the material is applied evenly to the surface, viuhout skips, holidays, sags, or runs. Apply heavy fillets of travel grade mastic to all inside comers. -Hale this coat and the fillets are suill vet, inhed into it sheets of reinforcing membrane or vire cloth, as specified, ^overlapping all edges three inches. -See than the reinforcing membrane is 'smooth, vithout blisters cr pa-ejecting -.crinkles, or that vire cloth fcllcvs the insulation contours smoothly. Reinforce the veather barrier at comers and teminate the ^veather barrier at uninsulated surfaces as shovr. ir. tp antlicatier. -.1th a second coat of veather barrier mastic of- - u - .canes: neat .ee vithout skips, holidays, sags, or runs. Cheek the dry film thic ;th coats vith a depth gage to see then the specified thichness has .------- - - a: "-cketirg of Yes: Vessels ana ecuapnent sas__ ee fully or ' y jacketed, as specified. Jacketing may be metal, felt, cr asbestos cloth, as specified in the atpretriate Materials Specification. C 002809 rr^--i STANDARDS* D3 XI!.: ISSUE A STD ] , iPAGE C~ . s 6.0 ncsuiA?io>: su??s?.t-s izo hcpaisic:: joints 6.1 Ir.cvlc.uica supports, o.s detailed herein shall he supplied cr.d ir.stalled or. vertical lives 'ey pipir.p contractor. Supports shall he located three ir.chaa above raided or serened joints of ele cr .tees rrere vertical lines oripinate. Supports shall also he located \.h_reo-inches above all ilanred joints in vertical lines. Supports are net reruirei cr. vertical rises less than 10'-0" c::eept above ilanped joints. leers ...'.el projoetinp surfaces, such as tees, ray be used as insulation supports. 6.2 Cr vertical pipe lir._o insulated by sinpie layer construction, insulation be located at each insulation support. Cr. horizontal by sinpie layer construction, insulation erpaasicr. joints 11 he located in accordance vita See"'-o r. 6.5 _ 6.3 Cn hordsental cr vertical pips lines insulated by rultd-layer construc tor.. elation erpsnsicn joints shall be provided only at locations such as elbevs, uses, insulation supports, etc., There a line ci cleavape '.nil occur as a result of eztansicn. Cae (1) joint shall he recuirod for each ran of uninterrupted straipht pipe e::cept or. runs less than specified ir. (Section c.p '} for particular tenperature renpe- involved in uric! joint nay he cnitted. V. f Lon eerpannicn joints 1 bo provided by Insulation Ccn- Suppcrts snd/cr Ztcpansicn Joints C ..naA.er.u uO puO 1. pCl to cCO ?. C.'.. SO U^u*0 r . '1 no tuj 1. Cne every 33 ft. of straipht pipe Cno .every 20 it. of straipht pipe Cne every'' Ip it. of suraipht pipe Cne every 10 it. cf suraipht pipe 1:--ansicr. joints: A 1-1/2" space shall he provided at designated locations. Sn.-ce shall be paehed Trier nineral mol, vhich shall he retained by the jacheu pionouc:: 7.1 Ir. ponrral, only lines operatirp at tenparaturos euaeedinp loO 1. vith uhiah noroc.uscl nay easily cone into contact shall ha insulated for personnel prstecuicr. to a heipht cf 7 feet above and 3 feet avay iron eperniinp floors cr nlatfcans. C 002811 ~g. Z:\SZL~DZCy:.- SUPPORTS & ?C~: VPSSPLS O' C 0C2812 !C X i\ c .*3~* 'CEIZOXTAL VESSELS J I i C 002814 4 STANDARDS 1 r^-~> f t itT>n< \rs+VJ2V*r+? TJv2r^*+-'*(`Te VERTICAL VESSELS V/ITE BLOCK JRSULATICE K 1 !.'4 " tic :: issue A Irage S of ;3 r~\ ..ATEST ADDITIONS .OR REV.S.L:.. ARC SHOWN BY | ! OR OUTLINING. DELETIONS ARE SHOWN BY o STANDARDS \ i i i i i i i i i V.trchiac stretched and fastened bands. Apply first band 4%". above bottom support ring, space on 9" .centers thereafter. 2. Start courses of insulation lags at support rings after beads are covered. Stagger joints (use full bloclr then bait-block on first course, full blocks thereafter). . 3. .dia rod rack-welded to .nuts or .rod spacers IS" .on centers, Space rods around vessel.Circumference as follows: Vessel Dia Xo. of Tic Rods up to 4'rC". * noae 4* rl".to 9` *C". 9' r 1". to 14* r 0". 2 3 Over 14* rC" .dia space rods so that insulation bands will no; eaccad lb1 .*0",length. 1. Weld stud to surface free of dirt ] or mill scale on 12" .centers around ! periphery, on 9" .centers vertical-/, j '2; Impale insulation over stud and : `osee down clip on protruding end of ' stud. 3. Press clip against insulation sap as excess slue* ' P2? Xolscr. Stud :c.f~o:: c? bic-id insulation go vbsssis C 002817 b. _ M '< I -r STD NO. )C X |RASE IZ OR 1 , r Continuous Vclc ^^.DiaRcd !' ~ /\ /. f (J y.".Xu: ory;". : rgV"" Hoc SSppaacceerr TTaiecukc fi / Vi Tele 12-.0. C Intcmtiaren: Veld 77/ /. OSSTANDARDS Intermlrren: Velc Y /. f/u i [X; --X men l -- t v** T Viv-*i Rein Shield Ar-sla At Top Knuckle Redius kf y . Sals. Out `1*, Tack Veld 12* .0. C.` `4* .^la S.od --< Intermadicto Support Ri.-.r;s (o` intervals on vessel hody) Bottom Support Rins as C? H.AIX SHULL .AHC-IL JL3 SIPPC?.-? HZIC-S MAX LEM? too ?. Curved Sidewaii Se;mcnts tv Ec;;r. Application of Shaped need Sejmer.ts a: Vessel Perimeter (1) Lay in Sinjs (2) and (i) of Successively Smaller Segments Until Center is Reached, Carefully Sta^eri.-.; A:l Joints. Secure with Sands Spaced 12" CC Around Vessel Perimeter and Fastened to Upper Support Sins on Sidoweli; Secure tp Float!.-.; Rin; at Noaalo or .Y.anhole. Cross head anc Secure to Support Sin; Otherwise. ELACSKEIS C? SHAPED SSC-ML/TS CX VESSEL DISHED E3.ADS. ~QQff818 r gjlMMilMHWIiiBlljW 'WHIM ?h ?:5T?MTNATI0N 0? INSULATION' A? UXXTCSU' T53 FLANGES AXD VALVES ro n iiiiiMM MAW Li__;i J. -- ,'Js.ng ! COATINGS ASO INSU-ATION MANUAL ThEnV.AL INSULATION CONSTRUCTION SPEC! FICATIONS SPRAYED INSULATION SYSTEMS Eievctcu Tcrr.psrcturc MAN. LLC7 Ki 1 .4 STD issue 1 !=ATE PACE 1 OF i "" ! :/au ] C .. G E N E i\ A L `.1 Scope This Construction Specifier.:ior. covers application of sprzyee thermal i.-.sulatior. systems to vessels, spheres, and equipment, ar.d :o piping 21" pipe size and larger, :ha: operate wi;h 1 r. remperture limits 120 I7 to 700 I7. It shall be usee ir. con junction with the Gcr.cral Insulation Specification ..r.d with the appropriate Materials Specifications. 1.2 Definitions Sprayed insulation nr.atcriais usually are a combination. of iong-fibered. asbestos with an inorganic binder. The materials are moistened with water in a specially-designed proprietary mixing device and are applied with proprietary pneumatic spray equipment. 2. APPLICATION 2.1 Temperature Limits Materials are moist when applied, so application should not be made at ambient' temperature lower than 52F unless the surface to be insulated is suitably pre-heated; or if there is possibility of freezing ambient temperature during the drying period following application. 2.2 Insulcticr. Supports Ir.suiatior. supports, sup- plied by others, usually consist o: welded studs spaced or. 12" staggered centers; stud length usually is ccuai to one-half of the insulation thickness. 2.2 Spraying Procedures Insulation can be applied only with proprietary equipment. It is sprayed ir. moist state, and requires pressing and smoothing operations at intervals during the operation to provide a homogeneous, firmly-adhering layer with out joints, fissures, or irregularities in thickness. ^Application must be made by workmen skilled in operation of the application equipment. Allow the ir.suiatior. to dry. 3. WaAT HER SARR1ER When the insulation has dried ro the extent that surface moisture no longer is evident, apply by conventional spray apparatus a coating of "breathing" type mastic Vi" thick when wet. While this coat is still tacky, imbed into ir glass fiber reinforcing membrane, overlapping all edges 2". Apply by conventional spray apparatus a final coating of "breathing" thick when wet, and allow to dry, type mastic Vi- c | ; 1 ( ; (. C *S N IN I AC H * -**, f lt I ' t A C i' ! j T A U l ! O (< > :.'! I ! I O H ' ' /.C C IIM tU C I AT i o t/.i AC P It'i V A L O H A C C C M A M C l. O f. A T ! ' A f ' I ' ft-'> v / l. 'H I V " I I . J i l C A l f f * Cl V I c: i i RCFc.iuNCtS r: 002820 v l I fto (MiTi ifc.tK.r., Pip; r-iAiuc icr eunwv; nY C ceia Catalytic Construction Coupany PHIAAKkPNIA S. PA. D' J THERMAL INSULATION SCHEDULE AwnAnSTx "k" to SP-31090^2200-00-4------------------- --------------- ;___ Page 1 of 9 GENERAL 1. Insulation materials and application shall be in accordance with Catalytic . Specification No. 31090-2206-00-4.' 2. Where discrepancies exist between this schedule and drawings or-,specifycafe? tions, this schedule shall govern* v. , .:v .' 3. The following legend is used herein: .u HC: Heat Conservation . -- ' - -, PP:. Personnel Protection ' S: Shell Side of Exchanger ? T: Tube-Side of Exchanger EQUIPMENT t* ' 1. Insulation thickness and specification to be used shall be as listed herein. 2. ' .Vents and drains from insulated equipment shall be insulated with the equipment up to the first block valve. Thickness of this.insulation shall . be il/2" less than on adjacedt surfaces except the minimum thickness shall be 1". < . * i , . .- . 3. The sizes of equipment listed herein are for reference only. Actual sizes are given on the reference drawings. 4. Equipment requiring insulation for heat conservation'shall be insulated. completely. All equipment shall be insulated for this purpose unless otherwise noted. 5. Equipment requiring insulation for personnel protection shall be insulated all' over except-as noted herein or on the drawing. piping ; l/ 1. Pipe lines to be Insulated are listed in Piping Summary Tables P-301 and F-302. The thickness of insulation and specification to be used are listed 'therein. 2. The full extent of lines requiring insulation for heat conservation shall be Insulated except as specified in Monsanto Specification Kll-4 STD 10X,'' . Section 3.1.2. 3. Piping requiring insulation for-personnel protection shall be insulated . only to the extent specified by Monsanto Specification K11.4 STD 10X, Section 7.1 and as shown on the piping drawings. Valves flanges in portions of lines insulated for personnel protection shall be insulated. C 002821 ' * 4. ` r "i r-vV ,/ '4 / . '' V CD . _ 1 * ' > Catalytic construction Coupany PHILADELPHIA t. PA. fT THERMAL INSULATION SCHEDULE Page 2 of 9 INSTRUMENTS ,1. In. addition to the instruments listed herein to be Insulated, the following } Instruments shall be insulated as part of the piping.,' a. All control valves and orifice flanges located in steam lipes. b. All steam traced control valves and orifice flanges. .- .... V.*.*' e* All control valves and orifice flanges with operating temperatures over 500F. . #> ~ V- . d. All Instruments located in sections of pipe lines or on equipment insulated for personnel protection. 2. Control valves are designated as PCV, LCV, PCV and TCV. 3. Instrument lines from flow meter orifices to transmitters shall be insulated. a 4.' Care shall be taken that the Insulation does not interfere with the operation or visibility of Instruments such as level and pressure gauges, - - <! . . ' , -i ,;j - ... - '' pJ csl ( . : . ` .. `< ' ' .' - ; j s' . -Vy./ y.-y. , ' 1 ' . ' C < .,... . . ' '. ' . i * ` .. , . \ , ' .` . C 002822 UBMBaaeBMKaKiMHiMiiijiiu tiflUik MONSANTO COMPANY THERMAL INSULATION SCHEDULE FOR EQUIPMENT AND PIPING scction no., BiTIMAVC NO. DIVISION'HOJSCT. , LOCATION. pnkpanbo or. IHHT 3 .or. ,^=4 Line or Equip. Reference Drowing Number A 51D1 51D2 51D1 5102 SH.l Sire .f Pipe or Equipment Design Tamp, P Thlckneee end Specification Number Kll-2 4'-0 I.D & 18" 0.D, 1% 208 STD 100 20" I.D, & 5'6 O.D Varies STD 100 Biddor te Submit Bore Surfcce to Cover Quantity Unite1 Unit Coat $ Tatol Cdt S1D3 51D4 51D3 SH.l ~51d4 SH.l . 9'0f' I.D. & 5'-6ID TO r-T~x~ 145.'-6 1%,2 & 3 Varies STD 100 2% & 3,. Varies STD 100 1 51D5 51D5 SH.l 5'-6 x 123'-0 2% & 3 Varies STD 100 . MIA.. , t.A. NO., ,OATC___ Remerka *' % a* , i . ; ' 51E1 51E2 ''"E3 51E6 51E7 51E8 51E9 51E10 51E12 51E13 51E14 51E15 VP-4688-9-5 VP-4688-11-5 3V'x2r'-0 ""3-433" S-2V T-1 " U-Tube T-195 STD 100 10*3/4"xJ: S-194 S-l 161-0 T-107 STD 100 VP-46- 8-5/8" x 88-10-4 , 8'-0 VP-46- 18" x" " 88-10-5 3.6 '-5 S-455 S-2%,T-1% T-208 STD 100 S-455" S-2%,T-1% T-250 STD 100 VP-46- 12r3/4"x S-455 S-2i,T-2fc" 88-10-6 l6'-4 . T-425 STD 130 VP-46- 35V x 88-10-7 17 ?r S-250 S-l T-105 STD 100 VP-4688-24-1 VP-4688-11-1 VP-46- 88-10-8 1.9" O.D Tube * 54" x 16'-0 35%"x 17 * -0 S-107 T-455 S-354 T-320 S-233 T-107 T-4% STD 100 S-2, T-2 STD 100 S-l STD 100 VP-46- 40" x 88-11-2 16 V-0 S-331 S-1% T-107 STD 100 VP-46- 14" x 88-10-3 4'6 S-280 S-l T-88 STD 100 VP-46- 26" x 88-11-6 [18 *-0 S-280 S-l T-107 STD 100 * ** . Insulate Sheil Side Only, PP Insulate Exp. Joint with 2" Think Insu Weather Barrier . Spec K1103 STD 65 Insulate Shell Side Only. PP Insulate Tube S f A o On 1 w PP \ Insulate Shell Side Only. PP Insulate Shell Side Only. PP Insulate Shell Side Only. PP Insulate Shell Side Only. PP note: 1. For piping, linsar feet; for equipment, square feet c Orig Data Rev 1 Dale Rev 2 Data sr Checked Approved \ C 002833 AMSANTO COMPANY THERMAL INSULATION SCHEDULE FOR EQUIPMENT AND PIPING division ' PROJECT. . LOCATION. SECTION NO., CSTIMATC NO._ PftCPANCD OV_ SHEET 4 .0r_____ _ A*EA__ E.A, NO., ,DATS___ Line or Equip# Reference Dfov/lnp Number A 51E16 51E17 VP-4688-11-3 VP-4688-11-4 S1E18 51E20. VP-46- 88-0-1 VP-4688-11-7 Slzo of Pipe or Equipment Doilgn Temp, P 24" X 8'-0 S-406 T-107 14" x S-300 8*-0 T-89 3%x2i'-0 S-107 U-Tube* T-380 18" x S-525 17*-0 T-107 Thlcknete ' end Speelflecilon Number Kll-2 S-2 Std 100 S-l*j Std 100 T-1% Std 100 S-2% Std 100 Didder to Submit Bore Surfoco to Covor Quantity Units' Unit Cost $ Tots) Coil s Remark* . Insulate shell aide only,. PP ,, Insulate shell side only. PP " Insulate Tube sidp only. PP Insulate shell aide only. PP *Exchanc ;r has tw< i sectio IS - VP-46- 51B1_ 88-6-1 VP-46- ^2 88-6-2 VP-4651H3 ' 88-6-3 %" Pipe . '4" Pipe 4" Pine 572 572 572 3 Std 100 3 Std 100 3 Std 100 Vk 11 51J1 VP-4651J2 88-5-1 See DWR. 366 Vs Std 100 V .. Insulate external process piping only. Insulate externalprocess piping only. Insulate external process piping only. ' Insulate steam line, separator & chest only. t' '` Oo ,1 NOTE; - 1. For piping, linear feet; foi equipment, square feet c Orlg Dot! R.v 1 Dot, By Cheeked Approved - R.v 2 - Doti C 002824 MONSANTO COMPANY . Thermal insulation schedule for equipment and piping l DIVISION WCATI6N MOTION NO. CtTtMATB NO..., rnerAitED av SHCCT___ _5____ .or --: -- - M Lino &r Equip* Reference Drawing Number Site ol Plpo or Equipment Dtllgn Tp, P Thtekneee and Speclflcotlen Number Kll-2 Bidder to Submit Bere Surface to Cevor Quantity Unit*1 Unit Co*t $ Total Coat $ 5ii>i1&2 m I X 1% X 8% 100 5 x 1% x 51P3 8?,- 110 51?4 -1&2 51P7 -1&2 51P9 -1&2 3 x 1% x - 8% 208 - VP-46- .3 x 2 x 8%,- 114 . 88-14-1 10 x 21 515 1% Std 100 1% Std 100 1% Std 100 1% Std 100 3 Std 100 ,1 , It.A. MO. 9_____ Remark* Steam Traced Steam Traced 1 . Steam Traced ' Steam Traced 51P12 -1&2 1 5 IP 13 -1&2 51? 15 -1&2 51P16 V rv*'^2 A DtP19 -1&2 51P27 -1&2 - m m m m 6x4x 10% 10 x 8 x 20: 3 x 1% x 10% 280 538 380 6x4x 10% - . 4x3x 13.. 3 x 1% x 8%.. r. 525 180 415 1 Std 100 3 Std 100 1% Std 100 3 Std 100 1% Std 100 2% Std 100 a PP ' PP Steam Traced Steam Traced 51R3 -1&2 51R3 u 7'-0 x 23'-6 3 515 ` Std 130 Weather Barrier Spec Kll-3 Std 65 51S3 : -oo VP-4688-18-1 i; i:* - i. !' !* ` 1% 125 Std 100 i Steam Traced. Cover to be Removable NOTE: .s'-- 1. Fot piping, linear feet; for equipment, equate feet. By Chickti Approved -Orlg Dot* 1: Rev 1 Dot* Rav 2 Dot* LEGEND: PUMP SIZES 3x1% X 3% Suction Discharge Casing Die. Dia. Die. C002825 inONSAJJT^ COMPANY njsftMAL :uu7icn SCJ2CUL2 pea cc^PMSti? iso pjpk:s t Pivmou j , LOCATION. pRojccrJi. eseristi no._ CSTIUATB NO., ORCfARSO OY- CMCBT- 6 or arba_ , B.A. NO.. ,OAYB__ Lira tit Ro'oror.ee Drawing HaoAcr Size oJ Plpa or C^yipoooRt Doslgn 7c~P. P ' TlildssMi cad Sposliicclloa Ofidor to Caieit Co Svttcoo to fowl CsxJlty | Cotta1 . Un!t Coot 9 51T2 I51T2 5121. 51T4 51T5 51T5 3*-0x12*-0 6'0 x is'-o 5'*!0 X 12' -0 51T7 51T7 8,-6"I.D x 23'-0 51T9 51T9 5*-0 x 26r-6 VP-46 51T16 88-41-1 P 5.1 51T17 Std 4 24" x 2'-4 16";. O.D. x 3'-0"l 110 280 380 150 175 366 212 1* Std 100 1 Std 100 Vi Std 100 2 Std 130 1 Std 100 2 Std 100 1 Std 100 Tots! Coat 9 Rccss&s Insulate Sump and Bottom Half-.of Shell PP I PP Weather Barrier Spec Kll-3 Std 65 Insulate lower section of shell onl->' Provide Finger strap: to support jrisni . PP (Monsanto Std*,4^ \ fiOTE L Fm piplns, linear feat; tot c^ulpraat, sqwjo fast Dy Checked ' Approved Crljj Dcte Rev 1 . Data Rov 2 | Dote .. \ 1 i .; 00282$ Catalytic Construction Company i. ,1. " ; ' J,- ' ^' -- Catalytic Construction Company ` PNILAONLPMIA s. PA. (_ Catalytic construction Company PMIkASILTHIA . PA. IN S T R U C T S tSSSSi.liMirl llhukjai .. Ifca'^|f>taw*w'p^-maaag _5 kz^T7 'D*J GTa-s i><-^tio/ S'pez^ 5 ut (i_i-r ieT fc"Aj ui fi^o fQ M.GX-/T7Q C DC^Titi <*> L-- T> o *u C UT (2-g ^__ C 002830 aaMHBlgMiHi iiiliiHra HMnsiustiaifaiL WWIrBMMMiMIMMlIi X .95 p 1 of 8 R/0 6-15-62 237 ,95 Insulation Insulation is provided on vessels, equipment, and piping for heat conservation, process stability, prevention of condensation, and personnel protection. Preformed polyurethane is used to reduce heat leak in cold service; calcium silicate is used in high temperature service. In temperature ranges from +25F to 150F mineral wool, foam glas, and "K-Kote" Mastic are used. Mineral wool is also used as fire protection over polyurethane on vessels and equipment. Design K values for these materials are shown in Figure 1. High temperature insulation to 1200F is preformed Kaylo, a calcium silicate material by Owens-Corning Fiberglass Corporation. For temperatures above 1200F, Kaylo 20 High Temperature Insulation is used. Insulation thicknesses for equipment and piping appear In Figures 2 and 3. respectively. Multiple layers are provided for the higher temperature ranges. The Insulation system is completed by accessories including insulation filler, caulking mastic, reinforcing membrane of glass fiber, and Lion Oil Seal Perm weather coating. In battery limits, aluminum sheet Is used for protective Jacketing on piping while asbestos roofing felt is used off battery limits. Expansion joint spacing Is approximately 18 ft on piping. Low temperature insulation is Type U-200 preformed, fire retardant, rigid polyester polyurethane, foamed with Freon 11,' by Union Asbestos fr Rubber Company. On vessels and equipment, polyurethane Insulation is fireproofed with two inches of mineral wool block. Figures 4 and 5 show polyurethane thicknesses for equipment and piping. Piping expansion joint spacing is shown in Figure 6. Accessory materials to form a complete insulation system include lagging adhesive, joint sealer, caulking..mastic, glass fiber reinforcing membrane, Interior and exterior vapor barriers, and aluminum protective jacketing. Insulating materials and thicknesses used for temperatures between +25F and 150F appear in Figure 7. Moisture seals have been pro vided for temperatures below 80F. Mineral wooll.bTock Is "PV Supertemp" by Eagle-Picher Company; foam glass block is preformed cellular glass block, 9 to 11 pound density, by Pittsburgh-Cornlng Corporation; and insulating mastic is "K-Kote"i a cork filled asphaltic mastic by Lion Oil Company. Measures have been taken to avoid frost on appurtenances attached to cold equipment. Wood blocks are used to isolate foundations, ladders, platforms, and similar Items from low temperature services. Tapered insulation is employed where required on instru ment runs, safety valve inlets, and similar connections. Insulation summaries are' included in this section showing size, configuration, and Insulation codes for major items of equipment. C 002831 W'.WfMS&i' ->-! lamiitil lif'iWL.lliti x ..95 P3 R/0 6-15-62 FIGURE 2 HOT VESSEL & EQUIPMENT INSULATION Code Number 101 151 201 251 301 302 352 402 452 Special Temperature Range 200 & 201 below 300 301 400 401 500 501 600 601 900 901 1000 1001 1100 1101 1200 Over 1200 Thickness Required Insu Single Layer 1" I*"'1 2" 2i" 3" lation to be --specified for Thickness individual Double Layer 3" 3in 4" 4i equipment. 239 c 002833 WHBiii--.- - --i------- ............................................. ,,i--.i..-,t --A -ni*: t*a,-IHwHiiaa i j.,e....I'ie.wr a: - FIGURE 3 HOT PIPING INSULATION THICKNESS IN INCHES x .95 p4 R/0 6-15-62 Code Temperature Range F R S r u. V 151 451 601 751 901 to to. to. to to 450 600 750 900 1050 1" s- Under 1" 1" li" 2" 2" li" 1" li" li" 2" 2" 2" 1" i4" li" 2" 2i" 3" 1" li" li" 2" 2i 4" li" li" 2" 2" 2i" 6" li" 2" 2" 2i" 3" 8" li" 2" 2" - 2i" - 3" 10" 14" , 2" 2i" 2i 3" 12" 14" 2" 2i" 2i" 3" 14" ii" 2" 2i" 2i" 3" 16" li" 2" 2i" 3" 3" 18" i4" 2" 2i" 3" 3" 20" ii" 2" 2i 3" 3" 24" ii" 2" 2i" 3" 3" Over 24" as specified on the drawings - W 1051 to 1200 2i" 2i" 2i" 3" 3" 3" 3i" 3i" 3i" 3i" 3i" 3i" 3i" 4" X 1201 to 1800 (Z/> => c UJ h--~ Q hX O Z < -- lx. -i lu <A *N+7 <Otau/>- oU>nJ uO. LU CoC U. cz--a--ad.. <zolxuc zo--lo--n H3 U. 0X1-- z --x LzO O I--------- 1- 3 UJ < UJ zJ h* (/) => z--on iua--uj. oo. ao: 3o' o--o lu uj -f SINGLE LAYER DOUBLE LAYER NOTE: Double layer insulation required for 3" IPS and less, above 750F and for piping 4" IPS and larger, above 600F. 2.4-0 002834 Sum tkaaMaihiaiMiBai WMllM FIGURE 4 i'. < .95 P5 R/0 6-15-62 LOW TEMPERATURE INSULATION FOR VESSELS AND EQUIPMENT THICKNESS IN INCHES | Insulation Code No. Temperature Range from to External Layer (Mineral Wood) Polyurethane Approx. Total Thickness 30 35 40 45 50 55 60 +25 -45 -85 -125 -165 -210 -255 -44 r84 -124 -164 -209 -254 -300 2" 2" 2" 2" 2" 2" 2" 1" li" 2" 2i" 3" 35" 4" 4j" Single Layer of Polyurethane 3" 35" 4" 5" 5i" 6" Two Layers of Poly urethane 241 C 002835 iraaw--iB*: U FIGURE 5 LOW TEMPERATURE INSULATION FOR PIPING (POLYURETHANE PREFORMED PIPE INSULATION) X .$5 P6 R/0 6-15-62 Insulation Code A B C D |i E F G H Temp. Range F +70 +25 -11 -51 '' -101 -151 -201 -251 o0 1 +26 -10 -50 -150 -200 -250 -300 Pipe Size (Thickness In Inches) 1" 6- Smal ler 3/4" 1" l4" l4" ; 2" 2" 24" 24" 14" 3/4" 1" 1* 1 2" 2" 24" 24" 2*' 3/4" 1" i-i" 2" 1 2h 24" 24" 3" 3" 3/4" 14" ii" 2" 24" 24" 3" 3" 4" 6" 3/4" 3/4" 14" i*" l| 2" 2" 24" 24" 3" 3" 34" 24" 3" 34" 34" I 8" l" l|* 2" 24" 24" 3" 34" 4" 10" 1" 14" 2" 24" 3" 34" 34" 4" 12" 1" 14" 2" 24" 3" 34" 34" 4" 14" s- Over 14" 2" 24" 3" 34" 4" 44" Use two layers for Insulation over 3'V^ (/ t>r 244. C 002836 FIGURE 6 X .95 P7 R/0 -15-62 Operating Temperature F -50-and above -100 -150 ` -200 -250 -JOO Maximum Spacing ' 35.0 ft . 25.0 ft 20.0- ft 16,0 ft , 14.0 ft ` 12.5 ft I h I i W it Z45 C 002837 \ FIGURE 7 THICKNESS OF INSULATION R/0 6-15-62 Temperature Range Thickness, Inches Code - Min Wool Block Code - Foam Glass Code - K-Kote +26 to +40 2 20 20 f +41 to +55 li 15 15f m +56 to +80 1, ;1 J 10 j .Of !l +80 to +150 i * k 5 * t^OJE: One-Inch blocks, C0dd3 10 or 1Of may be used In this range if circumstances moke it desirable. Mastic, .(Code 5) shall not be used on large vessels or columns. i; it 244- / C 002838 J^fiULAV?>M , i-- ' " .. r~V v r..*&#**. ; 'SJ1*=',5?--V.Vr~.-.%, *" ;--*.>v-fs wwv'.'-*-*.->*' =i.t\;-_-.t' - ^.,: _