Document Z2npar8qoyQwdr90nqeX54K0
Identified PFAS in finished welding and cutting products
1. Insulation
Substance class/name: PFAS-containing material/component:
PTFE
Insulating sleeves, head labels
Reason for PFAS use/requirement profile:
High temperature resistance up to 300 C
Dielectric strength > 1000 V
Good machinability
Minimal splash adhesion
Low modulus of elasticity
Good formability
UV stability
Long service life of wear parts/torch body Best possible welding results (little to no scrap)
Conservation of resources
1.1. Insulations in MSG welding torches
Substance class/name: PTFE
Fig. ABIROB W 300 MSG robot welding torch PFAS-containing material/component: Insulating tube in AC robot torches
PTFE insulating ring
PTFE- Tube Reason for PFAS use/requirement profile:
The electrical insulation for minimum dielectric strength 1000 V according to IEC 60974-7 High temperature resistance for welding environments Impact resistance UV resistance to arc radiation
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1.2 Insulations in TIG welding torches
PTFE-Insulation
Fig. ABITIG 20 manual welding torch
Substance class/name: PTFE
PFAS-containing material/component:
Insulator to gas nozzle made of PTFE
Reason for PFAS use/requirement profile:
The electrical insulation for minimum dielectric strength 1000 V according to IEC 60974-7
High temperature resistance for welding environments
UV resistance to arc radiation
1.3 Insulations in plasma cutting torches
Substance class/name: PTFE
Fig. ABICUT 75 plasma hand cutting torch
PFAS-containing material/component: Insulator to the gas nozzle
PTFE- Tube
Reason for PFAS use/requirement profile: The electrical insulation for minimum dielectric strength 2100 V according to IEC 60974-7 Torch-internal electrical insulation between pilot circuit and cutting circuit High temperature resistance for cutting environmental conditions UV resistance to arc radiation
1.4 Insulations in the hose assembly
Hose package
Fig. Robot hose package
Substance class/name: PTFE
PFAS-containing material/component: Inner tube in coaxial cable
Reason for PFAS use/requirement profile: The electrical insulation for minimum dielectric strength 1000 V according to IEC 60974-7 Flexibility under highly dynamic alternating loads Sliding properties during assembly UV resistance to arc radiation
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2. O-rings
Substance class/name: FKM FFKM Viton
PFAS-containing material/component: O-rings
Fig. MSG robot alternating neck welding torch
ABIROB WH W600
Reason for PFAS use/requirement profile:
Ozone resistance
high temperature resistance -> wear parts last longer resource conservation
long service life -> resource conservation
high media resistance (glycol-based coolant) resource conservation
Material class/name: FKM, FPM, FKM, Teflon ,
PFAS-containing material/component:
Viton
O-rings
Reason for PFAS use/requirement profile: Temperature resistance Sliding properties at interfaces Resistance to aggressive cooling media UV resistance to arc radiation
3. Hoses
Substance class/name: PTFE
Name/description of the application: Wire Conveyor Hose Gas hose Water hose
O-ring
PFAS-containing material/component: - PTFE hose
Fig. Media hoses Reason for PFAS use/requirement profile:
Gas hoses with minimal diffusion of hydrogen and oxygen Flexibility under highly dynamic alternating loads Thermal shock resistance Resistance to aggressive media, especially cooling media UV resistance to arc radiation (with exposed media routing at interfaces) sulating properties Conservation of resources (rework, pores in the weld seam, ....)
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4. Liner
Substance class/name: PTFE
Name/description of the application:
Liner: Welding wire feeding in manual welding torch, robot welding torch and wire feeding hose
PFAS-containing material/component: Liner
Fig. for application:
Substance class/name:
Fig. wire conveyor hose (so-called liner) PFAS-containing material/component:
Polyhaloolefins
Wire guide core made of PTFE
Reason for PFAS use/requirement profile:
Mechanical properties: low friction and high abrasion resistance, dimensional stability up to approx. 200 C Insulation: dielectric strength 1000 Vac according to EN 60974-7
Good internal sliding properties from the wire filler material (PTFE liner / carbon PTFE liner) Good external sliding properties during assembly Flexibility under highly dynamic alternating loads UV resistance to arc radiation (with external wire guides) Conservation of resources (rework, pores in the weld seam, ....)
5. Hose / Cable Package with Connectors
Fig. Cable package
Material class/name: PTFE, FEP
PFAS-containing material/component:
Connector housing
Plug inserts
Cable sheaths
Reason for PFAS use/requirement profile:
Flexibility
Electrical insulation for dielectric strength
Temperature resistance
Resistance to aggressive media,
UV resistance to arc radiation (with exposed media routing at interfaces)
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