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CHAPTER 46
. 1948 Guide.
10 diameters long; while with a center line radius 1J4 times the diameter,
the resistance is apparently the same as. that of seven diameters of
straight pipe.
.
r
AIR CLEANING EQUIPMENT
^Primary dust separators, depend for their air cleaning action on centri
fuging out the . dust particles or on imparting to the transporting air stream a quick change in direction, accompanied by a sudden reduction
in velocity. They may be applied to exhaust systems from polishing and buffing wheels and, in some cases, as a preliminary separator ahead of a 'final dust arrester.
Dust particles which cannot.be caught in inertia type separators are usually removed by one of the following methods:
1. Filtration. Of the filter arresters the cloth type, either of the screen, envelope, or bag construction, is most generally used for. industrial ex haust systems. Cloth arresters properly engineered for this job and handling dust, for which they are suited operate at a good efficiency.
2. Wet Collectors. Wet collectors have been in use. for many years,' but only recently have been, introduced for collection of. industrial dust from exhaust systems. They are particularly applicable where moisture is present in the air being exhausted. The resistance is relatively low in wet collectors suitable for dust removal and remains constant for a given exhaust system.
3. High-tension Electrical Precipitation. High-tension electrical preci
pitation has been applied to removal of dust, fumes, and mists from air and other gases. (See section on Electric Precipitators in Chapter 33.)
4. Dynamic Precipitators. This equipment effects removal of entrained dusts by means,of a specially designed fan in which the rotating element imparts a centrifugal force to the dust particles. Originally these preci pitators were intended for the collection of. dry. dust, but recently the construction has been modified to permit the introduction of water into the dirty air intake, thus increasing its application to more kinds of dust. Consideration must be given to the type of dust handled ,
. .For additional information on dust and cinders, see . Chapter 33,
Air Cleaning Devices.
'" "
RESISTANCE OF SYSTEM
The maintained resistance of the exhaust system is composed of three factors: (1) loss through the hoods, (2) collector drop, and' (3) friction drop in the duct system.' -
The losis through the hoods is usually assumed to be equal to the suction maintained at the hoods. Where possible the resistance of the particular collector to be used should be obtained from the manufacturer.
Table 8. Loss Through 90-Deg Elbows
Elbow Center Line Radius in Per Cent of Pipe Diameter or Depth
50
100
150 200-300
Approximate Loss in Per Cent of Velocity Head
75 26 17 14
Exhausting and'Conveying Systems
839
Table 9. Corrosion Resisting Materials for. Exhaust Systems
MATERIAL MgTATJi
. ACIDb
Acetic
Chromic
Hydro* CHLORIC
Hydro fluoric
Nitric
Phos phoric
Sul phurous
Sul phuric
DiLjCone. DU. Cone. DU. Cone. DiL Cone. DiL Cone. DiljConc. DiL Cone. .DiL Done.
Ahnninum _
-
Good
Fair
Poor- No Data Poor Good Poor
Poor .; Poor
Magnedrim and Alloya_ No Data Good | Poor No Data Poorj Good ' No Data No Data No Data ' No Data.
Lead and Lead-Coated-- Poor
Good
Poor
Poor - * Poor
- Poor ..Good; Good Poor
Moly Alloy (60 Ni--20Mo
-20 Fe)_
Good
Mood MetaL
Fair
No Data
Fair
No Data
Poor
Poor
Furl Poor Good* Fur Poor
Poor Fair
No Data . Good Poor Good Poor
Bronze__
Poor.
Good
Bttieon Itoil.
Fur |Good ' No Data
Fur'
Stainless Steele (18 Cr*
8 Nt)
- Good
Enameled Steel--__ No Data
Miscellaneous
GoodNo Data
' Poor Good
Poor'-
No Data Poor
Good
Good Good
Good > No Data- Good
Poor :
Good
Po6r|Good
. Poor
No Data
Good
Asbestos Comp
Good except against strong adds and alkalies
Wood Robber
Some woods are decomposed or softened faster than others.
|
Poor. |
- |
. Poor
In general plastics resist weak adds and are decomposed by concentrated acid.
^Standard Practice Sheet No. 115 (Division of Industrial Hygiene, New York State Labor Department).
' bAcid mists in air are more corrosive than as liquid in storage tank. Galvanized iron not resistant to
add.
^Stainless steel of (24 Cr--10 Ni) fairly resistant at low temperature ior.HCl and /7 PO*.
^Under most conditions.
... .
cAt room temperatures.
Friction drop in the pipes must: be computed for. each, section, where there is a change in area or in velocity. The velocities should, be. found in each section of pipe starting with the branch most remote from-the fan.
The friction drop for these sections can be determined by reference to Table 8 in this chapter and Fig. 2, Chapter 41. Total friction loss in the piping system is the friction drop in the most remote branch plus the.drop in the various sections of the main, plus the drop in the discharge pipe.
,, EFFICIENCY OF EXHAUST SYSTEMS
The efficiency of an exhaust system depends upon its effectiveness, in reducing the concentration of dusts, fumes, vapors and gases below the safe or threshold limitsI4.
Too much emphasis cannot be placed on the necessity of testing exhaust systems frequently by determining the concentration of atmospheric con tamination at the worker's breathing level16. Commonly accepted values of threshold limits for usual atmospheric contaminants will be found,in Tables 3, 4 and 5, Chapter 10.
. AIR FLOW PRODUCING EQUIPMENT
,,
. In any type of exhaust system some form of air flow producing equip ment should be required to create the pressure necessary to cause the air