Document Yrv0JgKaN5JDvMpbZyZDV8710

FOR COMPANY USE ONLY P*0GKSS YRM o a t u August 6, 1974 TEST AUTHORIZATION NO. TA-C 74-738 & TEST CONCLUSION OFFiCIAL PROOUCT NAME________________ An thr aguinone________ PRODUCT CODE NO. 055-211 __POUNDS PRODUCT PROPOSEPUP to 27,000 Ifes. dry a r e a ________ "Ponsol" _ ____ BUILDING NAME StandardsjL^ TITLE. Spray drying of anthraquinone ft PREPARED BY:. E. G. Leser RESPONSIBLE FOR TEST AND TEST CONCLUSION:. E. G. Leser PURPOSE OF TEST: To spray dry wet anthraquinone to provide dry product for export. The product pan dries slowly, and a rapid drying method is desired. DURATION OF TEST: STANDARD INVOLVED: If initial spray dried charge meets quality specifications, one entire anthraquinone campaign (27,00.0 lbs. dry) will be dried. Operating Instructions for "Ponsol" Spray Dryer. ANALYTICAL CONTROL: Q No change Change described under Test Details {OCNB 2829-143} TECHNICAL BASIS FOR CHANGE: Successful laboratory spray drying by H. Hopkins OCNB 3576-46,Jackson Laboratory). TEST DETAILS: (Include Safety and Waste Disposal) See attached . WASTE DISPOSAL: None, except for small amounts of anthraquinone lost in equipment clean out. SAFETY; See attached. RESULTS OF TEST: See attached. RECOMMENDATIONS: See attached. 4 DISTRIBUTION: J. Pohl H. Terss L. Files H. Lake T. E. Lewis R. McCloskev Ut) APPROVED BY: 7-)f________ CHIEF SUPVR., OPERATIONS 7 I'd DATE R. T. McNally J. A. Moffett M. S. Moores D. 0. Miller (3) G. L. Porter J.yA. Oscart > / D. Putnam (3) C. J. Slentz R. F. Stalzer j*T. F. Laucius E. G. Leser CHf/SUPVR., TECH. OR PUT. ASSIST. DATE DATE SUPERINTENDENT, ANALYTICAL (Whan Raqulred) DATE SUPERINTENDENT, DYE QUALITY CONTROL (When Req'd) DATE AUTHORIZED-BY:: A /-'//V /m RINTENOENT, MANUFACTURING (Or Delegates) MU-17S2-S-R6 DATE SUPERINTENDENT, TECHNICAL (If Any) DATE Page 2 TA-C-73-738 and Test Conclusion Anthraquinone Safety; Carney's Point explosion data from the one-shot analysis of our first four anthraquinone charges is presented below. All samples except the "as is" one, were dried, ground, and passed through a 200 mesh screen prior to analysis. The data show that anthraquinone is safer than the standard "Duponol" ME or quinizarin and hence can be spray or pan dried. Anthraquinon e Dust Explosion Data (B. W. Ricards)* Charge No. Maximum Explosion Pressure Ap, psi Maximum Explosion Bate dp/dt psi/sec. Average Explosion Rate dp/dt psi/sec. 1 2 3 4. 4 (as is) "Duponol" ME Quinizarin SD 67 70 62 58 59 95 78 2100 2280 1490 1245 1665 2875 5300 1015 1170 885 645 780 1400 2365 *Explosion Hazards Laboratory, Carney's Point Works Test Details: 1. Charge nutsch cake into a minimum amount of water with agitation. Note: Plant nutsch cake is about 30% solids. 2. Add water as needed to achieve a pumpable slurry. Note: The amount of water to be added will be determined by supervision. 3. If necessary, adjust the pH of the slurry to a range of 5.5 to 7.5 by carefully adding 30% caustic. Note: The effect of a pH greater than 7.5 on product quality is not known. At a pH below 5.5, residual acidity on drying will not adversely effect product quality, but will corrode the spray drying equipment. Note: Plant nutsch cake will normally have a pH in the range 4.0 to 7.0. 4. Pump the aqueous slurry through the screen to the feed tank. DUP050467793 Page 3 Ta -C-73--738 and Test Conclusion Anthraquinone 5. Spray dry the slurry under the following temperature conditions: Atomizing air Drying Air Mid Chamber 250-300C. 3QQC. 80-85C. Note: Optimum temperatures of spray drying will be determined by supervision. Note: Anthraquinone sublimes at 286C. 6. Send an 8 oz. sample of each charge of spray dried anthraquinone to G.A.L. for the following analyses as per specification No. 54-A-l. Property_______ Specification % H2O < 0.2% % MCB Insolubles * 0.3% DTA 5* 284.0C. RESULTS OF TEST: The test was successful, producing 5,800 lbs.(net) of product. The spray dried material met our quality specifications and was suitable for sales. Pinal spray dried mill, cost before packaging was $2.19/lb. Alternative product codes are: Anthraquinone, S.D. . 055-572-2000 Anthraquinone, Tech.for Sales 055-200-4600 RECOMMENDATIONS: \ Adopt the T.A. Anthraquinone produced by TMR-C-73-86 .(test conclusion dated 8/5/74) can either be pan dried at the "Ponsol" Dry House or spray dried via TA-C-74--738. The specifications for this product are revised to be: % H20 % MCB Insolubles Melting Point (DTA) - 0.5% S 1.0% - 282.0% 6 DUP050467794