Document YrgeyMQ0y36VwLYmo53VGZEYD
INTER-CORPORATE CORRESPONDEN
October 12, 1992
TO: C. Stennett/Manager Environmental, Health & Safety
FROM:
T. Alvarado/Safety Trainer Auditor
SUBJECT: Industrial Hygiene Plan
The attached is the proposed Industrial Hygiene Plan for Coastal Refinery & Marketing Inc. Corpus Christi facility. Please review and advise, if more detail is required.
RAM 0002266
INDUSTRIAL HYGIENE PLAN
I. Introduction
n. Areas to be Monitored
A. East Plant B. West Plant C. Quintana Plant D. General Plant Operations III. Environmental Stresses A. Heat Stress B. Noise C. Ventilation Survey D. Airborne Hazards, Particulates & Chemicals IV. Monitoring Methodology A. Personnel Monitoring B. Passive Monitoring C. Area Sampling D. Grab Sampling E. Noise Dosimetry F. Heat Stress G. Ventilation Survey V. How to be Accomplished A. In-House Safety Personnel B. Outside Vendor C. Combination
RAM 0002267
INDUSTRIAL HYGIENE PLAN
I. The intent of this proposed In^-'ctrial Hygiene Plan is to determine the concentration and levels of various environmental stresses of which there might be possible exposure to CRMI employees. It will also contribute to compliance with 29CFR 1910.119, 29 CFR 1910.1000, 29 CFR 1910.1028, 1910.1200, as it pertains to substances listed and limited levels specified.
II. Areas to be monitored will include the East, West and Quintana Plants and General Plant Operations (ie./laboratory, pumping, WWT, welding shops):
A. East Plant 1. Alkylation Unit a. Asbestos b. Hydrofluoric Acid c. Propylene d. Total hydrocarbons (hexane, Heptane, Nonane, Pentane) e. Noise
2. Nonene a. Asbestos
'
b. Toluene
c. Noise
d. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane)
3. FCCU a. Asbestos b. H2S c. Ammonia d. Catalyst e. Nitrogen Oxides f. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane) g. Noise
4. LEU a. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane) b. Butane c. Propylene d. Noise e. Asbestos
5. Manifold Pit a. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane) b. Benzene
RAM 0002268
Loading Racks a. Propane b. Butane c. Isobutane d. Gasoline e. Jet fuels
Boiler House a. Asbestos b. Noise c. Heat Stress
Co-Gen a. Noise b. H2S
ISOM a. Benzene b. H2S c. Asbestos d. Noise
Plant
Coke Cuttings a. Polynuclear Aromatics (PNA's) b. Asbestos c. Noise d. Coke Dust
Coker Blowdown a. Benzene b. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane) c. Noise d. Asbestos
Sulfur Recovery a. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane) b. Benzene c. H:S d. Noise e. Asbestos
RAM 0002269
4. Coker/Kero/Gas Oil HDS a. PNA's b. H2S c. Noise d. Asbestos
5. Crude/Vacuum/Diesel HDS a. PNA's b. Benzene c. H2S d. Asbestos e. Noise
6. Gas Oil/LEU a. Total Hydrocarbons b. Benzene c. Asbestos d. Noise
7. Platformer a. Benzene b. Total Hydrocarbons c. Asbestos d. Noise
8. Merox Unit a. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane) b. Gasoline c. Asbestos d. Noise
Quintana
1. Hydrocracker/SMR a. PNA's b. HjS c. Noise d. Asbestos
2. Reformer/Naptha HDS a. Total Hydrocarbons b. Benzene c. Asbestos d. H2S e. Noise
RAM 0002270
3. TBA a. Total Hydrocarbons (Hexane, Heptane, Nonane, Pentane) b. Asbestos c. Noise
4. Sour Water Stripper a. Ammonia
D. General Plant Operations
1. Analytical Laboratory a. Benzene b. Acetone c. MEK d. Ventilation Survey
2. Pumping Department a. Lead Compounds b. Benzene c. H2S
3. Welding Shops a. Welding Fumes 1) Nickel 2) Iron 3) Manganese 4) Titanium
* b. Noise
4. General Plant a. Bulk Asbestos Survey b. Noise Survey
Environmental Stresses
The environmental stresses to be monitored are as follows:
A. Heat Stress
B. Noise
C. Ventilation Survey
D. Airborne Hazards, Particulates and Chemicals as listed:
Acetone
Propylene
RAM 0002271
Ammonia Benzene Chlorine Chromium Compounds Cyclohexane Ethylbenzene Hydro Fluoric Acid Lead Compounds Methyl Ethyl Ketone (MEK) Methanol Nickel Compounds Nitrogen Oxides
Propylene Sulfuric Acid Toluene Xylene
IV. Monitoring Methodology
Monitoring shall be accomplished by the following methods:
A. Personnel Monitoring - battery powered low-flow air samplers by filter media at the breathing zone.
B. Passive Monitoring - Collar Clips
C. Area Sampling - Airborne Hazards and Particulates by impinger method.
D. Grab sampling - By use of diffusion tubes. Detector tubes or colormetric tubes.
E. Noise dosimetry
F. Heat Stress - by dry bulb/wet bulb globe temperature and heat index charts.
G. Ventilation Survey - by use of velometer.
V. How to be Accomplished
The Industrial Hygiene Plan can be accomplished by a walkthrough survey of areas that need attention and interviews with Unit Supervisors and Operators sharing exposure concerns. Once areas are identified the media will be selected. The plan can be implemented by inhouse safety personnel or contracting an outside vendor, or a combination of both.
RAM 0002272
LOCATION
INDUSTRIAL HYGIENE PLAN- CHEMICAL MONITORING
MONITORED CONTAMINANT
MONITORING i REQUIRED
YES
REGULATION
ACGIH TLV/8 HR.TWA
OSHA PEL
8IIR.TWA
ACTION LEVEL
SAMPLE RESULTS
COMMENT A/OR RECOMMENDED ACTION
REQUIRED
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Hydrofluoric Acid
Asbestos Noise Toluene Total Hydrocarbon
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29CFRI9I0 Subpart G
29CFR1910 Subpart G
29CFR1910.I001 29CFR1910 95
Amosite Chrysotile Crocidolile other forms
90 dBA
1 n
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if '
Z a. 88 1 5O S0 n ZZ
V8P06
500 ppm 400 ppm 200 ppm 600 ppm
.5 fibers 2 0 fibers .2 fibers 2 0 fibers
C<O W0o01
0.1 fibers
'
Z37 12
29CFRI910 Subpart G
100 ppm
Page
200 ppm
500 ppm 400 ppm 200 ppm 600 ppm
I
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Establish Baseline Classified as an Asphyxiant
Annual area monitoring required Personnel monitoring required for those above action level
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RAM 0002273
Page
RAM 0002274
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LOCATION
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MONITORED CONTAMINANT
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MONITORING REQUIRED
REGULATION 29CFRI910 95
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ACGIII
PEL
TLV/8 IIR.TWA 8IIR.TWA
---------------------
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$00 ppm
400 ppm
200 ppm
600 ppm
a! i
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5 fibers 2 0 fibers .2 fibers 2 0 fibers
VSP06
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C
ACTION LEVEL
SAMPLE RESULTS
COMMENT &/OR RECOMMENDED ACTION
REQUIRED
Annual monitoring required
ue
si
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RAM 0002275
Butane Propylene Total Hydrocarbons
| i
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29CFRJ910 Subpart G
29CFR1910 Subpart G
'
Page
1II1
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|1 l=
800 ppm
1
500 ppm 400 ppm 200 ppm 600 ppm
5 fibers 2 0 fibers
2 fibers 2 0 fibers
0 1 fibers
Classified as an asphyxiant Annual monitoring required
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RAM 0002276
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LOCATION || Manifold Pit
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, MONITORED CONTAMINANT
MONITORING ! REQUIRED
REGULATION
29CFRI91095
ACG1H
|
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8HR.TWA
V9P06
ACTION LEVEL
SAMPLE RESULTS _________________
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COMMENT &/OR RECOMMENDED ACTION
REQUIRED
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Asbestos
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29CFR19I0.1028
1.0 ppm
10 ppm
s' =
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29CFR1910 Subpart G
29CFRI9I0 1001
29CFR1910 95
f<fi s
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Amositc Chrysolite Crocidolite other forms
C<O 3O'
500 ppm 400 ppm 200 ppm 600 ppm
;
------------------------------i
29CFRI910
Subpart G
29 CFR 1910 Subpart G
i
Page
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Annual area monitoring required Personnel monitoring required for those above action level
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MONITORED CONTAMINANT
Gasoline
MONITORING REQUIRED
REGULATION
29CFR19W Subpart G
ACGIH TLV/8 IIR.TWA
300 ppm
OSIIA PEL
8I1R.TWA
29 CFR 1910 Subpait G
29CFR1910 1001
>
ACTION LEVEL
SAMPLE RESULTS
COMMENT */OR RECOMMENDED ACTION
REQUIRED
Annual monitoring required
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Heat Stress
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Amosite Chrysotile Crocidolite other forms
29CFR19I0
--------------1
29CFR1910.95
190 dBA
___________
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RAM 0002277
Page
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LOCATION
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MONITORED CONTAMINANT
MONITORING
REQUIRED
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REGULATION
29CFR19I0 95
ACG1H TLVffi IIR.TWA
OSIIA PEL
8HR.TWA
ACTION LEVEL
85dBA
10 ppm
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29CFR1910 1000 Z-2 Z.37.2
1 10 ppm
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90 dBA
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SAMPLE RESULTS
COMMENT &/OR RECOMMENDED ACTION
REQUIRED
Annual area monitoring required. Personnel monitoring required for those above action level.
Ceiling concentration - 20 ppm STEL 50 ppm - 10 minutes once/shift
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MONITORED CONTAMINANT
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| MONITORING REQUIRED
1
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29CFRI940 Subpait G
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Asbestos
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ACTION LEVEL
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COMMENT &/OR RECOMMENDED ACTION
REQUIRED
Required initially to determine concentration A particulate size.
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29CFR1910 Subpart G
1 0 ppm
1 0 ppm
Hexane, Heptane, Nonane, Pentane
500 ppm 400 ppm 200 ppm 600 ppm
Page
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RAM 0002280
LOCATION
| Sulfur Recovery
MONITORED CONTAMINANT
Noise
MONITORING REQUIRED
YES
REGULATION
>
29CFR1910.95
ACCIII TLV/8 HR.TWA
90 dBA
OSHA PEL
8HR.TWA
ACTION LEVEL
SSdBA
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Asbestos
Noise
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29CFR1910 1000 Z-2 Z.37 2
29CFR1910 Subpart G
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29CFR1910.1001 29CFR1910.95
Amosite Chrysoldc Crocidolile other forms
I
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.2 fibers 2 0 fibers
90dBA
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>
Polynuclear Aromatics
29 CFR 1910 Table Z-2
Page
SAMPLE RESULTS
COMMENT &/OR RECOMMENDED ACTION
REQUIRED
Annual area monitoring required. Personnel monitoring required for those above action level.
Monitoring required annually I STEL (5 ppm) for 15 minutes | TWA.
Ceiling concentration 20 ppm STEL 50 ppm - 10 minutes once/shift
|
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Noise
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MONITORING REQUIRED
1
REGULATION
29CFR19UUOOO 2-2 2.37.2
ACG1H TLV/8 HR.TWA
10 ppm
>
29CFR1910.1001 29CFR1910.95
Amositc Chrysotile Crocidolile other forms
5 fibers 2 0 fibers .2 fibers 2 0 fibers
>
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ACTION LEVEL
0.1 fibers
SAMPLE RESULTS
COMMENT A/OR RECOMMENDED ACTION
REQUIRED
Ceiling concentration - 20 ppm SI EL 50 ppm - 10 minutes once/shift
Annual monitoring required
1- _
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Polynuclear Aromatics Benzene
Hydrogen Sulfide
1
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29 CFR 1910 Table Z-2 29CFR1910 1028
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29CFR1910 1001
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1
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500 ppm 400 ppm 200 ppm 600 ppm
Amosite Chrysolite Crocidofile other forms
.5 fibers 2 0 fibers .2 fibers 2.0 fibers
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1 0 ppm
Amosite Chrysotilc Crocidolite other forms
E0a..
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500 ppm 400 ppm 200 ppm 600 ppm
5 fibers 2 0 fibers
2 fibers 2 0 fibers
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SAMPLE RESULTS
COMMENT &/OR
|
||RECOMMENDED ACTION REQUIRED
5
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Monitoring required annually STEL (5 ppm) for 15 minutes TWA
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MONITORING i REQUIRED !
REGULATION
ACGIII TLV/8 HR.TWA
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8HR.TWA
ACTION LEVEL
SAMPLE RESULTS
COMMENT A/OR RECOMMENDED ACTION
REQUIRED
Annual area monitoring required. Perso el monitoring required for tho above action level.
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29CFR1910 95
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Page 12
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Annual area monitoring required Personnel monitoring required for (hose above action level
Monitoring required annually STEL (5 ppm) for 15 minutes TWA
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COMMENT S/OR RECOMMENDED ACTION
REQUIRED Annual area monitoring required. Personnel monitoring required for those above action level.
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MONITORING REQUIRED
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Annual area monitoring required. Personnel monitoring required for those above action level
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RAM 0002287
Page 15
Page 16
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29CFR1910 Subpart G
50 ppm
29C FR I9I0 Subpart G
29CFR1910 1028
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29CFR1910 Subpart G
2 9 C F R 1 9 I0 Subpart G
200 ppm
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5 ppm
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5 ppm
SAMPLE RESULTS
COMMENT&/OR RECOMMENDEDACTION
REQUIRED
Annual area m onitoring required Personnel monitoring required fo r those above action level.
M onitoring required annually STF.L (5 ppin) fo r 15 minutes TW A
A n n u a l survey is recommended to m onitor opcratility and efficiency o f vent hoods
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P a g e 14
P age 16
RAM 0002295
TABLE 1. Threshold Limit Values for Noise
Duration per Day Hours
Sound Level dBA*
16 80 8 85 4 90 2 95 1 100 1/2 105 1/4 110 1/8 115*
* Sound level in decibels are measured on a sound level meter, cor forming as a minimum to the requirements of the American Nations Standard Specification for Sound Level Meters, S 1.4 (1971) Type S2A and set to use the A-weighted network with slow meter response.
No exposure to continuous or intermittent in excess of 115 dBA.
APPENDIX n
RAM 0002296
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