Document Yj04b3w5B8dBw1mjRJ7yrmKBk

CHEMICALS INTEROFFICE / LAKE CHARLES TO Kirk Ezelle FROM Roy E. Sanders DATE September 6, 1983 SUBJECT No. 4 Per/Tri Reactor Sac No. 59-10 Reactor No. 59-10 upper dome and tubes are fast approaching the end of their useful life. The upper dome metal is thin and there are curious bulges between the expansion joint rings and in the shell. However, if the rupture discs are derated from 75 psi to 50 psi and if Operations plans to run this unit no mor than 5 months. Industrial Engineering will not object. DISCUSSION Reactor No. 59-10 was inspected by Dave Benton and Clarence Kickel on July 22, 1983 with a report recommending that the unit not be operated again du to bulging and wall thinning to 0.18 - 0.19 inches in the upper dome. See the attached report on the subject. Operations did not object to the recommendation until a production need arose. With the new production requirements. Industrial Engineering reinspected the reactor dome. Dave Benton and Warren Woolfolk reinspected the unit today. If our limited corrosion-errosion data is correct, the metal wear has approached 0.005 inched month recently. The maximum allowable working pressure was calculated to be 50 psi with a 0.0313 inch corrosion allowable so this is good for a 5 month run. We cannot say with any certainty that there may be some dome leaks as a result of corrosion/errosion during this run. Additional recommended work includes: 1. Recognize that three tubes are below minimum wall thickness of 0.250 inches and that eleven tubes are borderline. 2. Tube sheet clading needs weld repairs. 3. Other Industrial Engineering repairs marked on the unit are completed. RES/cj Attachments cc: (w/o attachments) John Hart Arville Hoffpauir Jo Morgan I. E. Files CftcTWE.) I. E. Circulate SL 047959 V/~f Recjai>Ov- ^ Pr SEE R + 0.6 (0 lO -t - d. iq- o.o3tzb ft-0.15 275 $j>= 13700 ( ft .i6?7 57 + 0.4(,l'3?7') V- 2^47.49 5 7^S7_ ?-- S|,<7 ^31 -t* -I91' E= 1.0 R- 67 S - 137<do r 0,03126 Qoh.m,ou o-U oui.*-)<s.e v- <tcl1_AtO, v' I* v SL 047960 SgQ'V ( fVi< A recxc_-\or UsJjOv.S \p. l rCi^^felXL.A' ed i: Ia e \o >^-Vac^-e Lfc-SG-^ oWeJ^ <e>\>_0' o^qcx'v ^ . V ! i V SL 047961 t ft - industrial engineering department LAKE CHARLES, LA. SAC. NO. 59-10 Vessel name-. ^ PVT . 1W ;____PnfsW_____________________________________ tv CONDITION CODES OF VESSEL OR TANK VENT LIMITATION CODES X = Not Applicable 1 = Immediate attention recommended 2 = Attention within next 6 months s * Satisfactory A = Inspection limited due to insulation, B = Inspection limited to spot removal of insulation C = Inspection limited due to access. D = Internal inspection from outside manway. LIMITATIONS INSPECTION TYPES EXTERNAL m m mminternal 0 0 UT THICKNESS HYDRO TEST TANK VENT INSPECTION Location No. Hinge Diaphragm Bonnet Retaining Ring/Spring Value Nn Lead Weight if applical 1 1 Liquid Seal Seat ID Tag Satisfactory CD Unsatisfactory Jl. -US_ -U-> l^U <E>. t ^ nr.s<^e 1 HJ p>{ jjQgo jQ. :j^1.L\ .All. ^PC-fcnnP A_*\O.OAC'\lOl4 use. 4 U ^ . -Q> - n Jo-^Ao, t*J _LfcJ_ A\n JEkO. A- Jo. A Uf"-e + Vc^o..e. JkV-O A e w~oA ec^ -W-, L4c a 5W(l J Kin.'. s.Te.ift t O C-uJCUi tJC- OnF^ j^mr HAVi- _Eslnur> \- 1 kJiC O flZT 'CilS, _t. i r-t-iE a S>g-r 5s--AiJPAg n Qo(?.OSms\ - E.fglp nRlOfJ A i>-oc-J A*uc.ei rcra, Pee, / /<; l&A. ^ Ar~^.p>c .si? ~i'->>t^- s. Ti-P ^Tt-US. --4.AQO Kj .'g.cE-ftL V ft ~r i u t~ ps MAY iv-^> )t->l -L..s>. "(l-cj^5LS..SQ pi E._____ nr? / iF Qpfp at. ,s <? J?l_fVfJ S C.pt SHQ^______ PeflOUQ"! ,P_____ iEQfO SftMOrfLA, pLft.^r, INSPECTOR SL 047962 DATE T~<L2~l /I ^Aeo-cAov- 59-10 7-31- 33' (0 TCWs ** <3,7j -fe- 2 cxir . vj e.r^ "tU; JO * (2^ lOof^tV Uqi TO <Sc^.tU wj.*V t Vwl UiQ.'O Coe tA <>lsA\ rt^e \:Wvs sV^U "ArVus Qcuj-S^. ^ <SooA`U<*i >s\nei\ Qck*\<^ voe.'t A-o <k\ l . oitv^e q>^ C?) * . V^OrA\r\ Ato Ec^s-V ^c^Aickj oV^eAV UclS c_ agevtjjn vWeU(Jess o'C ^9** 00 ^)cnyvq. Osio.^ tts dtVAc^ 4o l^'S^ecA. C TuW &We- \ qAc^<V,o< N>c.cx^e4> v*e ^aav*^ (6) 'fectU (\) oc>-2ries iees^ ve.^o.\y qo ^ ^ c^>c` 4v/c. oiV^er- Weeded C7 OoclAo v Wou,l^ hi<eec^ A<5. rcut) O c^ tQ Hi t>3 | *9 ;$ useo sWll 9 SL 047963 P/T ^ '^CL.C^VoV' "5^ " IO 7+31 V-- Se.E R-P C>6"t |( t - .ft- .0)6*35 - .1275 << ooo P= l?7oo fA . 1275 M xsx oWoOoO 57+ C-0 -13.75 "t = E- 1.0 R- 57 5= 12? 760 OR = *0 03.5 #/ N P^ <P3g4 . a-s 67*6765 jL / vVV\ Coirlr>S lou Gt|ou3GU<L F- \370O IA >\S 57 *+ (6) \cv ?- 3553 57/ il*t P- <oQ- 1 Vo^>^\r\^ dov'V'&^koa ctl( ouiauae. SL 047964 hi t \ 'RfMos/tf L/A/jrrz ^A/jQ 'ftgfLAtz ABovjt -TuJ3f SHfitT. A/fu/ 5/4 C 5^-/0 C Al^KFL /a ^/7n,/ /' 'PPG Industries. Inc. ^ ^ ^ indurfriof CS*micah=^ip5ooiv. TMi;:f....` Loke~^G^te)^(3<gsiQri<KV^' mhk MDU5T1eS SPECIFICATION NO._______ Pogeof. .* .'.v.v.1- * -- X /.V.#,*-," , ./ I * V. .vi/<SV' :`:v ./'W '7p^@S'3]. : j3S(j) : ^33 Per- Tr'i Reach or ,v: 3 : .Tror*\ T'Cip r= /?rf -? fom to SL 047966 RkLZZz/o c K.x/tfL ______ D- ftjrt/riPtS DATE^7-XI- g: SAC 5~?-/C .5 nM 32 3A 33 3 G> 33 JO 3/ L ... 3^ 33 U5 3 O 3 / 3( A9 VO VN ^H wO 'P OM E 2* &x xo a9 &o &x 1% x1 JlJ Ai A7 X S' TuQg Hy~ %! iU A I V,;; - ,, /7 /? ' ^Vv s r.1 XX s xl xL> xl 047967 ^ e p \r cc^ci, e> ui j T R Q.cjoJfcw 5<HO 7-JZ9-19S5 41.119 100SHEETS .51 F riV'K .U .4** CX^ ^5-" CD--^ .44" .41*' hi 41" 43" F A*" 1 *0ci-s.\c. *JeeAs I~a3 .u1' .44" .41* al"K as" f 2. (OeeAs repcur^ .nciA* tTM.oV. 3 Ntz/zie. , *i Mceiie Ok oVs Witz,l ok. ~ _ vicix. ok KtJudk Flou^c area. "7 tictt.lt OK i r*'*-. o.i-^c.1 K,c.?^ k u<_Vit. . tot -T^o vs^e^o Vke -fW^e ^ A v'o< (H. etj \Wq (Oti.'tk Vo^tc^ 0 -V^t ov -\Ut vjS5e.( . ot *UoSSal, SL 047968 INDUSTRIES Lnr\c. ormr\LLo tlaiii ENGINEERING DIVISION Industrial Engineering D pertinent VESSEL A&b/OK. PIPING lubPECliUft rj^ruKi metal thickness measurements (ULTRASONIC METHDD) No. REACTOR HO. .39- |P> TUBE BO. 1 INTO ~7 - ZQ INSPECTORS W / (> vS EQUIPMENT NUMBER OF INSTRUMENT USED TO RECORD DATA ' TRANSDUCES TYPE NORTH *0 ft. 1 ft. 2 ft. 3 ft. 1* ft. 5 ft. 6 ft. 7 ft. 8 ft. -31 -31 , Jo 9 ft. 10 ft. 11 ft. **12 ft. EAST * SOUTH i -31 ,22 - 3Z- -si ,35 ,3# WEST , 52 33 'lZ- NORTH 1 /@ \ 1@@\ ( \ J \/ Orientation of React r Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 0A7969 .&aJ INDUSTRIES Lni\L ouaullo i -nn i ENGINEERING DIVISION Industrial Engin sring Dspartm nt ^ /vH-U/ 0-\ I A)>J METAL thickness measurements (ULTRASONIC METHOD) No. 1s INDUSTRIES t-ni\L uiinrvLLO unm ENGINEERING DIVISION Industrial Engin ering Department METAL THICKNESS MEASUREMENTS (ultrasonic method) No._ REACTOR BO. .3^-10________ TUBE BO. 3 DATE IBSFECTOST Q\a" 7?M< EQUIPMENT NUMBER OF INSTRUMENT IKED TO RECORD DATA TRANSDUCER TIPE NORTH *0 ft. 1 ft. 2 ft. 3 ft. h ft. 5 ft. * 55 06 '3* 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST -9 SOUTH i 3& *37 36 _ 34* .56 WEST 57 ,37 .36 NORTH 1 @@ (j 0@ 0 0 0 Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2 From Top f Tube. **2" From Bottom of Tube. SL 047971 UMOiseaa Ttt INDUSTRIES Lnr\c onn(\Lco rmin ENGINEERING DIVISION Industrial Engine ring Department VTiRRKf. AKD/OR BIBING Utb-t^Vi-LUft ru^rytv hseai thickness measurjmekts (UU'RASONIC METIDD) No. REACTOR NO. XS-IO TUBE BO. 4 DATB DEFECTORS O K / EOmPKEST NIKBER OF INSTBIKENT USED TO RECORD DATA TRANSDUCER TYPE NORTH *0 ft. 1 ft. 2 ft. 3 ft. ,31 4 ft. 5 ft. ,39 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. Remarks EAST SOUTH WEST 1 .25 Xt yZL 2^ ,3o .30 3/ ^33 32- NORTH t i@ @\ (] V <> / \/ Orientation of Reactor Tubes - Plan Viev at Top of Tubes. *2" From Top of Tube. **2" From Bottom of Tube. SL 047972 I unwmem INDUSTRIES lmi\c. onm\LLo rLMin ENGINEERING DIVISION Industrial Engin ring D partm nt VESSKI- AND/OK PIPING LKaPECT-LUfl ruarur. KETAL THICKNESS MEASUREMENTS (ULTRASONIC METHOD) REACTOR HO. 5S ~ !o> TUBE BO. ^ DATE 7-09-i?.3____________ INSPECTORS C* U / .PVn EQUIPMENT NIKBER OP DETRIMENT tBED TO RECORD DATA_________ TRANSDUCER TYPE ________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. . -29 5 ft. Zf 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST SOUTH WEST ' * , 2.8 . aa .3a ,?>( 32 .33 ,3V NORTH t @ G> Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube SL O47973 t UMoecaa f S'? Aiaf tUkSsUP INDUSTRIES Lrtrxt unrtr\Lno rLnm ENGINEERING DIVISION Industrial Engin ering D partm nt VESSEL AND/OK FIRING IASFECIAUN Ai^rUA METAL THICKNESS MEASUREMENTS fULTRASONIC METHOD) No.___ ' 11 111 I--I -- ' ' REACTOR HO. ,**f*o- trs________ TUBE SO. L DATE 7-3QC - P'S_____________ INSPECTORS 6T<"f h EQUIPMENT NIMBER OF INSTRUMENT USED TO RECORD DATA TRANSDUCER TYPE *0 ft. 1 ft. NORTH 2 ft. 3 ft. 4 ft. 5 ft. 6 ft. .31 5Z. * .30 7 ft. 8 ft. 9 ft. 10 ft. ` 11 ft. *12 ft. EAST - SOUTH 1 * 3/ .33 ,2C . . 3 .26 >s * 1 WEST - 3/ .3fe NORTH I @0 0 @ @ @ Orientation of Reactor Tubes - Plan Viev at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL O47974 IMTOmui ?8^ INDUSTRIES Lrtr\c ormi\LLo rmin ENGINEERING DIVISION Industrial Engine ring Department VESSEL AMD/OH PIPING InsrKCiJ.Ufl rj^rut-. METAL THICKNESS MEASURB4ERTS (ULTRASONIC METHDD) No. REACTOR HO. .<9- ID DATE __________ TUBE BO. IBS?ECTOBr V__________ c`k" EQUIPMENT NUMBER OF INSTRUMENT USED TO RECORD DATA TRANSDUCER TYPE I hPs NORTH *0 ft. 1 ft. 2 ft. 3 ft. 4 ft. 5 ft. 6 ft. -3o AC 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **22 ft. s <h -0 EAST -* SOUTH ' .35 _,3I , c20 , \? // <<50 WEST .3| , 30 "2$ NORTH 0 @ @@ @@ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube SL 04797 i REACTOR BO. 5^7 ~ IQ TUBE BO. F__________ DATE 7--0^ ~p^____________ INSPECTORS r Id / ^ R EQUIPMENT NUMBER OF INSTRUMENT USED TO RECORD DATA TRANSDUCER TYPE________________________________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. .cP? k ft. S9 5 ft. . iK2. 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. *-*12 ft. Remarks EAST r SOUTH . /7 ' 52 3( WEST ,33 -31 *3( NORTH 1 0 @ @@ 0 Orientation of Reactor Tubes - Plan View at Top of Tubes. *2" From Top of Tube. **2" From Bottom of Tube. SL 047976 i UMBSSMS jg INDUSTRIES Lrtrxc. ormnt-co ri-niii ENGINEERING DIVISION Industrial Engin ring D partment VESSEL AHD/OK PIPING iKSPSCTlOn r^TUK. METAL THICKNESS MEASUREMENTS (ULTRASONIC METHDD) Ho. REACTOR HO. ~TUBE SO.________ S_________ DATE ^ TSSPECTOB* Hk' 7^3/? EQUIPMENT HUGER OF DETRIMENT USED TO RECORD DATA TRANSDUCER TIRE _____ NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. . 4/ 5 ft. .m 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST t SOUTH WEST 4z ,Hl -* 42 .&z . / 43 .45 NORTH t 0 <D@ @ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottco of Tube. SL 047977 INDUSTRIES Lnr\c unnfVLLo ri-nm ENGINEERING DIVISION Industrial Engin ering Department VESSEL AHD/OK PIPING IttSPKCllUfl xuuru. METAL THICKNESS MEASUREMENTS (ULTRASONIC METHDD) No. REACTOR NO. ~ /O TUBE NO._____ R> DATE 7-4**9* - __________ BEFECTOgg" EQUIPMENT NIMBER 0? DETRIMENT DEED TO RECORD DATA TRANSDUCER TYPE ____________ ____________ _ NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. 5 ft. 33 , 33 .3/ 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST * SOOTH . 3/ ,3/ , 31 * .3/ . 33 . 3f Remarks WEST , 33r . 33 ,3 NORTH \ @ @ @ 0@ 0 Orientation of Reactor Tubes - Plan View at Top of Tubes. *2" From Top of Tube, **2" From Bottan of Tube. SL 047978 I INDUSTRIES Lnr\c. onMf\LCo rmni ENGINEERING DIVISION Industrial Engin ring D partm nt VESSEL ARD/OK fifing XJisrSCl-LUfi Jiorur METAL THICKNESS MEASUREMENTS (ULTRASONIC METHOD) No. REACTOR HO. X9 - iD TUBE BO. _____ jj. _ DATE ___________ INSPECTORS ( < [S/oR EQUIPMENT NUMBER' OF INSTRUMENT TEED TO RECORD DATA TRANSDUCER TYPE________________________________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. i 44 4 ft. 5 ft. M 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. n ft. **12 ft. EAST * SOUTH * .45 A* . 15 . -'S' AV WEST .45 <u .47 NORTH t @@ @ $ 0 0 Orientation of R actor Tubes - Plan View at Top of Tubes. Remarks__ c. *2" From Top of Tube. **2" From Bottco of Tube. SL 047979 UMINCHS INDUSTRIES Lnr\L onrtr\LLo tlaiii ENGINEERING DIVISION Industrial Engin ering D partm nt VES3L AKD/OH PIPING IbbPECTlUfl n&rui- KETA1 THICKNESS MEASUREMENTS (ULTRASONIC METHDD) No. REACTOR NO. 3^7 ~/D TUBE NO. 17. DATE 7 INSPECTORS (TTZ EQUIPMENT NUMBER OF DETRIMENT USED TO RECORD DATA TRANSDUCER TYPE _ /> O NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. . OS .37 5 ft. -3f 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. ` n ft. **12 ft. EAST SOUTH i , 32 *53 .36 .3/ 32 .3? WEST . 31 .35 . 33 NORTH I /@@\ /@ @\ [ @ \ ) \0 / Orientation of Reactor Tubes - Plan Viev at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 047980 f INDUSTRIES Lnr\L onnr\LLo i lau i ENGINEERING DIVISION Industrial Engine ring Departm nt Arm/un nriiu - METAL THICKNESS MEASUREMENTS (ULTRASONIC METHDD) No. REACTOR BO. <9 ~/O TUBE BO. |J3 BATE 7'- -OQ ^ inspectors 7T>v^ EQUIPMENT NIK3ER OF IRSTRtMENT TEED TO RECORD DATA TRANSDUCER TIPS _______ ______ NORTH *o ft. 1 ft. 2 ft. 3 ft. h ft. 5 ft. 6 ft. .`S' .33 .3fe 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST -t ` 31/ SOUTH 1 ,33 4\ WEST 5 4+ ,45 NORTH t @@ t^@ (j D0 0 @ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. Si 0A7981 unemtsats INDUSTRIES Lrtr\c unrtf\LLo rLrtm ENGINEERING DIVISION | Induitriot Engin Ting P portm nt VESSEL AHD/QH PIPIHG IHaPKCl-LUN ju^ruh. METAL THICKNESS MEASUREMENTS (UITRASONIC METHOD) No. REACTOR HO. /> TUBE HO. ( 4 DATE '?-&>-??%__________ INSPECTORS { K ~7jO TS EQUIPMENT NIMBES OF IRSTRtMERT USED TO RECORD DATA TRANSDUCER TYPE_________ ______________________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. `{U k ft. 5 ft. 6 ft. .41 47 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. +*12 ft. EAST SOUTH lity __tlL 40 51 5>c> .Hi WEST 4-4 NORTH I Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. ,,T o47g8 UMOsssa INDUSTRIES Lrtr\L onnr\u:o rLnm ENGINEERING DIVISION Industrial Engin ering Deportm nt VESSJ^L AND/OH FlifUNG LB&mri'lUD metal thickness measurements (ULTRASONIC METIBD) No. REACTOR NO. `S'V -- SO TUBE BO. (-S DATS J?<p - 7_________ INSPECTORS / ~p/ T>/5 E^UTPMEHT HUGER 07 INSTRUMENT USED TO RECORD DATA' TRANSDUCER TYPE____________ ___________________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. 1+ ft. 5 ft. 6 ft. 32 .52 34 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **22 ft. EAST 9 SOOTH i 33 . 32 , 32 . S3 . 3f . 23 WEST 3<? 3V . 3( NORTH f @@ L^@ @(5 @ 0 0 Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 047983 REACTOR MO. --/O TUBE BO. /6 DATE T7-J?*7 - IBSPECTOBfe 0K EQUIPMENT NIKBER OF INSTRUMENT USED TO RECORD DATA TRANSDUCER TYPE /JDF^ NORTH *0 ft. 1 ft. 2 ft. 3 ft. Ayk ft. ,U 10 5 ft. ,3? 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST -t -3^ 35 , 4Z. SOUTH 1 3X ,dd WEST 42 . n&b MOUTH I 0 0 <S)0@ Q @ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. i SL 0*798* uiemua INDUSTRIES Lrtru: unrtiuxo rLnni ENGINEERING DIVISION I Industrial Engin *r*n^ 7ESSEL AND/OR PIPING LHbPECTlun iu>rvi METAL THICKNESS MEASUREMENTS (ULTRASONIC KETHDD) No. i. REACTOR NO. .^9-/0 TUBE BO. _ / 1 DATE '7-^><=i " 9^_________ INSPECTORS (> // EQUIPMENT NIMBER OF INSTRIKENT USED TO RECORD DATA 1 TRANSDUCER TYPE_______ ___________ ... NORTH *0 ft. 1 ft. 2 ft. 3 ft. 4 ft. .fo 5 ft. 4 ?o 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. n ft. **12 ft. EAST - **u* o ano . 4 ?9 SOUTH WEST 1 420 43 .4AO .4?o NORTH f @ 0 0 @ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 047985 1 INDUSTRIES uni\L onrtlTLC.0 fLnm ENGINEERING DIVISION Industrial Engjn ering Department VESSEL AND/OK FIRING- lNSFKCliUN xinrur. METAL THICKNESS MEASUREMENTS (ULTRASONIC METHDD) No. REACTOR NO. ~ /O TUBE BO. / $ ,_ DATE INSPECTORS 7V<T EQUIPMENT NUMBER OF INSTRUMENT USED TO RECORD DATA TRANSDUCER TYPE NORTH *0 ft. 1 ft. EAST * 2 ft. 3 ft. 4 ft. 5 ft. 6 ft. 43 4. 4-9 . .49 4U 7 ft. 8 ft. 9 ft. 10 ft. ' 11 ft. **12 ft. SOUTH i Jflf 48 WEST LfJ? . HS 43 4C NORTH \ /@ \ l @ \ 1 j V ) \/ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. | #*2" Prom Bottom of Tube. SL 047986 W4A***** * tSB ' INDUSTRIES lhi\l unnr\Li_o i t-nm ENGINEERING DIVISION Industrial Engineering Department VEbt>K`> AM)/On ririx^a m&.t'tUi.Luri xu^run. METAL THICKNESS MEASURSMENTS (ULTRASONIC METHOD) No.___ /r>REACTOR HO. ^T9~ date P-O^-X -> TUBE HO. /9 INSPECTORS ' ~ EQUIPMENT NUMBER OF INSTRUMENT TEED TO RECORD DATA TRANSDUCER TIPS rk/ ^ NORTH *0 ft. 1 ft. 2 ft. EAST * SOUTH 1 3 ft. , 4J" -^41 U ft. . ,4 2 --,4/. 5 ft. .*7 ,45 6 ft. ,4'JT ..,43 .43 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. WEST .43 fAf b NORTH t 0 @ @ 0 Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottm of Tube. i SL 047987 A Vj.ftUW #_ * INDUSTRIAL ENGINEERING DEPARTMENT LAKE CHARLES, LA. VESSEL NAME: i _____ '____ v / T_________ l< <PCLoTr>sr_____________ SAC. NO. 5S-IG ARgA 'Per'____ Tv-i ___________ CONDITION CODES OF VESSEL OR TANK VENT = Not Applicable 1 = Immediate attention recommended 2 = Attention within next 6 months $ = Satisfactory LIMITATION CODES A * Inspection limited due to insulation. B = Inspection limited to spot removal of insulation. C - Inspection limited due to access. D = Internal inspection from outside manway. LIMITATIONS INSPECTION /. c, TYPES /<$'/$' external CD CD 0INTERNAL UT THICKNESS HYDRO TEST Ax \V ,cr -v / /rfVJ* In bond fa do TANK VENT INSPECTION | nratinn No Hinge Diaphragm Bonnet 0 Retaining Ring/Spring ValV Mr* 0 Lead Weight if applicable 0 Liquid Seal 0 Seat 0 ID Tag 01 Satisfactory 0 Unsatisfactory --------- f- * ___ i . is -nraaficro tj vet ('.m' '0*0 4o LicA 11 cii . c} ______ -- ' V_*- 1 t ... . oA '1 vt t- lo T\.o, . Q ^ nj ____________iX______, 4 vvy ^ r\r. <= r f-' i* ;. c*> ______ VlrSAA 1 ______ 1jlAA\ Wo. ^ e* 4 r\ lo C* cS e v oA <? cA ___ ____ U1____ l,______fr,r> m _____ La______ \_U ... 5.V" e (j___ ___C Irjf c siciiJ -__ 'I In * 'f Ug 4-o JXNQt) 5--T.g.m>.------ r L)fTiQE.C.i2lrO(r- CX^T ^ -HAVE. iur o -ilZL Etio_ T < r-i ii. _____ ^EJZ_____ a____ ^TAWDrtC-Q CjO .: E-.i.>,. ~ CLtZ fc.p s.i o t-j_____A l-l.ol^>/Inicl re fk- / LSr I __TXto^g. s., Xr This___CLotu -U/J -4 Les i j yJ r-d c /-i--X*-------- XTVi. u LJlZL, C>0 M -------- Oft,. I F____ Qpg 1 ftT,cjS 'PU-ft y Si Xj- i u p ----------- pcpuc,*n i' a..'_____ c>.,i____ __________________ -C&- k r- y ft ^ prr c? C. INSPECTOR SL 047988 date T-~2.?-<S ? / ht t ABovr -T-uB/r SM^er. 5/4 C. 5?-/Q C bOc.KPL /n inrurf,./ SL n-&l-93 PPG Industrie*, Inc. Industrial CSemit *7* i2 SPECIFICATION NO.________ Poge_____ of. . -V: * -f-- ' .r: i:\. *.\\ * *-*.% ' - ; v. f" r. * 1 * * **r i. *v.;* v ,t - .. .-'.-.I* *. *; ` v- *.*,*. *- .... ; : *.......v,- Per - TV \ Re ac.'h o r ;;;; *;.*-.r,:*.:w7.. <1` 1J Q / 5/ ^ .. Wj-p 3*': .-?rr\ ^Cip- J pf -?rom -lop SL 047992 R*lr%-A2 7 C K.it/4/fl >A-r+7~*JLI~X S?-/( \M 34 % 33, 9*1 33 0 30 33 4o 3^ &Q 3/ L ..._. 33 1 o i 3/ 49 VQ V t>OMF N 3*9 4/ o49 *.9 (L 7 *.9 4 4 *-4, AO 44 3.P / 4' 4' a7 <*. / / ? * 3 4.5" 6L 3f 3 0 3/ Tuae zurPT-S 7.t 1* i /T /? tV /S /? /? /S' , / <yv.O s a. 7 Xb 15. Xl SL 047 Top ho-di t.^5 ^/T R 7-^.9- I9S5 5V/0 is/ X OOft * M .5 F .Oc rfl" A5' M" .15" HS F m .4*" F . M te^S r^j \<k.c.*Jl 2 Moz.zl K>cA.S rc^oire^ tt*si 2 Kloitle. V< **4 Motzle &K ^5 M ootAe oK, "<o Kiofa-l*. ok "*7 fic,zt-(e. OK KuuaW I Fl*u^c [ hree. o.r<ac.S 'JC.es^ >r^*or \V^ -P\Q^e kriu.c_Vt^ , the \"W o^a ^-Wq -^. Tkc. -r^Jo CXv-c. OM -Jt'K* ^O^VvcaI c,,j<^ vU^. vJesse.j . oC ^WUi5^1 SL 047994 INDUSTRIES Lrti\c unmuxo tloiii ENGINEERING DIVISION Industrial Engin ering D partin nt YEBS&Li AhD/OA PIPING 1WS.HSCXXUH J^TUJU. METAL THICKNESS MEASUREHBSTS (ULTRASONIC METHDD) No. REACTOR HO. IH) TUBE BO. 7date -ibsfectoB 1 (^777rS EQUIPMENT NIMBER OF INSTRtMENT TEED TO RECORD DATA ' transducer TYPE *0 ft. 1 ft. NORTH a ft. 3 ft. 4 ft. 5 ft. 6 ft. ,3L .31 , 30 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST -r SOOTH i 31 ,2Z- . 31 3| .3^ ,3# WEST . 33 *33 a NORTH t /@0\ /@@\ (<D) V- / X/ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 047995 INDUSTRIES Lrtrxc. onmNLLo rLnm ENGINEERING DIVISION Industrial Engin ring Dapartmant yiyy*:i. AND/QK yi'3Jvi xKar,Ui.j.^ ketal thickness measurements (ULTRASONIC METHOD) No. m INDUSTRIES Lfuvc. orim\LLo runm ENGINEERING DIVISION Industrial Engin erlng Departm nt Aim/cm yreTAT. THICKNESS MEASUREMENTS (ULTRASONIC METHOD) No. REACTOR HO. TUBE BO._____ 3 DATE DEPECTOg (;\X ' 7 Nfi EQUIPMENT NIKBER OF INSTRTMENT USED TO RECORD DATA TRANSDUCER TYPE NORTH *0 ft. EAST SOUTH WEST NORTH I 1 ft. i 2 ft. 3 ft. * 35 ,3i 5? @0@ 4 ft. ' 3b 37 34 .37 - t 5 ft. '38 i /3S N il * 0 6 ft. 7 ft. 8 ft. 9 ft. Orientation of Reactor Tubes - Plan View at Top of Tubes. 10 ft. 11 ft. *#12 ft. Remarks *2" From Top of Tube. **2" From Bottan of Tube. SL 047997 AM - INDUSTRIES laul unm\LC.o i Lnn i ENGINEERING DIVISION Industrial Engin aring 0 partm nt verskij Afiu/ga rurJ*v j_no.r.L>wj.wi. METAL THICKNESS MEASUREMENTS (ULTRASONIC METHDD) No. INDUSTRIES 9 LnuL ormiALLO 1 i-nm ENGINEERING DIVISION Industrial Engine ring D partment yitSMHa. fi.nu/ijn riTiiiu iflariio.iwii ifgrsT. THICKNESS MEASUREMENTS (ULTRASONIC METHOD) No.___ REACTOR HD. ~ \> DATE 70q-yA TUBE BO. ^_________ IBSPECTOSr CK 7T)^ EQUIPMENT K1MBER OR DETRIMENT USED TO RECORD DATA * TRANSDUCER TYPE__________ *0 ft. 1 ft. NORTH 2 ft. 3 ft. k ft. 5 ft. 6 ft. 29 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST , SOUTH * _ ,*? . 2J2 ,3Z. ,3 ( BEST 32 ,33 NORTH t @ @ @ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 047999 INDUSTRIES ...... Lru\L unnrxLLo i unu i ENGINEERING DIVISION industrial Engin ering Department /VU1.1M. >lhu tjn rixjj*u METAL THICKNESS MEASUREMENTS (ULTRASONIC METHOD) Wo. REACTOR BO. ,*)9- IP, DATE 7-3Q - TUBE BO. IBSPECTOg L EQUOTEBT N1KBER 0? IKSTRIK2RT USED TO RECORD DATA TRAHSDUCER TIRE WORTH *0 ft. X ft. 2 ft. 3 ft. 4 ft. 5 ft. 6 ft. .31 *t 51 3* 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST SOUTH * - 3/ .set ,2C . 3 2 Ml __________ i west * 3/ .3fe WORTH t @@ @ @ 0 0 0 Orientation of Reactor Tubes - Flan View at Top of Tubes. Remarks *2" From Top f Tube. **2" From Bottom of Tube. SL 048000 INDUSTRIES Lrtrxc. on/M\LLo rLoni ENGINEERING DIVISION Industrial Engln erlng D partment V ........_.... VESS1CI. Ayjj/OK tUiT-hU iii&Jt'fcCIi.Ufl x\jrvxa METAL THICKNESS MEASUREMENTS (ULTRASONIC METHDD) No.___ REACTOR HO. .^9- \b date -70__________ 7TUBE BO._______ ________ ctspbctqB" "c'k EQUIPMENT NIKEER OF IHSTRtMOT USED TO RECORD DATA TRANSDUCER TYPE ____________________ _ /.NR *0 ft 1 ft 2 ft 3 ft k ft 5 ft 6 ft NORTH -3o , <39 AL 7 ft 8 ft 9 ft 10 ft 11 ft **12 ft EAST * SOUTH i . 5 , =20 t s , 13 j/ ,31 <Qc> WEST ,3l NORTH I @ 0 Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottcm of Tube. SL 04800 REACTOR BO. ^5*7 ~ IQ TUBE BO.^__________ DATE 2-Ah -#<*, _________ IBSPBCTOST Pit! / >) EQUIPMENT JTtKBSR OF IHSTRtHERT USED TO RECORD DATA TRANSDUCER TYPE ____ _____ *0 ft. 1 ft. NORTH 2 ft. 3 ft. k ft. 5 ft. .02 SR . ihZ. 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. u ft. **12 ft. Remarks EAST SOUTH WEST AO . (1 ' 32 3( .JfS _ . 33 >3( >3( NORTH I @ 0 @ @ Orientation of Reactor Tubes - Plan View at Top of Tubes. *2" From Top of Tube. *#2" From Bottom of Tube. SL 048002 INDUSTRIES lmim: onni\LLo rLnm ENGINEERING DIVISION Industrial Engine ring Department VESSEL AND/OK PIPING InbPLl'liUfl nra-uiu METAL THICKNESS MEASUREMENTS (ULTRASONIC KETHDD) No. REACTOR TUBE HO.________ S________ DATE ^ IHSPECTQg" /'/^ 7z>/? EQUIPMENT NIKBER OF INSTRIKEHT USED TO RECORD DATA TRANSDUCER TYPE NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. . 4l . 4^ 5 ft. .m 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST * SOUTH i 4Z ,H( * VZ .4Z .w VEST 43 .43 .4^2 NORTH t 0 @(j Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 048003 .aati INDUSTRIES ......... Lrtf\c ormi\Lt.o runm ENGINEERING DIVISION Industrial Engln ring D partm nt - --------- --------------- ^tu/Oxi ni'-U'iw inorwixuK x-- METAL THICKNESS MEASURUCEUTS (ULTRASONIC METHOD) No. ---------------- - - REACTOR BO. * /O TUBE BO. I?> DATE TBSPBCTOg- /T EQUIPMENT HU4BER OP INSTRtMERT tBED TO RECORD DATA TRANSDUCER TYPE ____________________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. 5 ft. 33 , 33 <3/ 6 ft. 7 ft. 8 ft. > 9 ft. 10 ft. 11 ft. **12 ft. EAST * SOUTH i 3/ .Sf 3 / . 33 . 31 .31 WEST , 33r ,3 NORTH i @G @ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube, **2" From Bottom of Tube. SL 048004 INDUSTRIES Lnr\L onnf\LLo nniu ENGINEERING DIVISION Industrial Engine ring Department Awn/nn iiuarfcVixuft xu^r^fu METAL THICKNESS MEASUREMENTS (ULTRASONIC METHDD) No. REACTOR BO. -O DATE 7-X>9~??^___________ TUBE BO. INSPECTOR " (> t/ 7l)^ equument nimber of instrument used to record data TRANSDUCER TYPE_______ ______ _________ NORTH *0 ft. 1 ft. 2 ft. M3 ft. i 4 ft. A7 5 ft. 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST * SOUTH 1 AS AS . HS . 44 .A u NEST AS .41 NORTH I @@@ @ @@ a) 0 @(i 0 Orientation of Reactor Tubes - Plan View t Top of Tubes. Remarks C: *2" From Top of Tube. **2" Fran Bottom of Tube. SL 048005 UV industries Lnr\L onnr\LLo n-nm ENGINEERING DIVISION Industrial Engineering D partm nt VRpsiei. AhDfQti rxrntu METAL THICKNESS MEASUREMENTS (ULTRASONIC METHOD) No. REACTOR BQ. S$Q-/D DATE TUBS BO. 17. 7DEFECTORS"" '/X EQUIPMENT NIMBER OP INSTRUMENT TEED TO RECORD DATA TRANSDUCER TYPE ________________ _ NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. .37 5 ft. 35" 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST * SOUTH i .31 02 ,35 2? WEST . 3? .35 . 33 Remarks NORTH I @ Q @ Orientation of R actor Tubea - Plan View at Top of Tubes. *2" From Top of Tube. **2" Fran Bottom of Tube. SL 048006 INDUSTRIES Lnrxc urmtXLLo rLftm ENGINEERING DIVISION Industrial Engln ring D partm nt METAL thickness measurements (ULTRASONIC METHOD) No. REACTOR HO. 49 ~ /D TUBE HO. ^____________ DATE T'- D Q ^ *>, INSPECTORS (i /*C74>.R EQUIPMENT NTKBER OP IFSTRIMEHT USED TO RECORD LATA TRANSDUCER TYPE_________________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. 5 ft. .33 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST , SOUTH i ,3S * $4 . <34> 41 Remarks NEST 45 44 NORTH I @0 @ 0 00 @ Orientation of Reactor Tubes - Plan Viev at Top of Tubes. \ *2" From Top of Tube. **2" From Bottom of Tube. SL 048007 S'iTS' Jtk INDUSTRIES Lr\c ormrtLto rLMin ENGINEERING DIVISION Industrial Engineering D partment VESSEL AND/OK FIFING IMSFEClxUN nsjnjKi METAL THICKNESS MEASUREMENTS (UITRASONIC METHOD) No.____ REACTOR BO. /? TUBE BO. I j . DATE ~7~J3C>-%"\ IBSPECTOSI y* gzaa EQUIPMENT NIKBER OF INSTRUMENT tEED TO RECORD DATA. TRANSDUCER TIRE_____________ _____________ NORTH *0 ft. 1 ft. 2 ft. 3 ft. 4 ft. 5 ft. 6 ft. 42Al m 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **22 ft. EAST -* SOUTH i S1 III 5e> . HO .Hi WEST 4-4 H5 A~f NORTH i @@ @ @ Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube, **2" From Bottom of Tube. SL 048008 4biS INDUSTRIES Lrtf\c urmi\Lt.o nftni ENGINEERING DIVISION Industrial Engin ring Dapartmant VSKStCT. AND/OK JJI&KJSU'IXUK X^UXU hetal thickness measummerts (ULTRASONIC METHDD) No. __ in ^nfh Jwullnww * INDUSTRIES Lrtr\L onnr\LC.o rwni ENGINEERING DIVISION Industrial Engin ring Department VESSEL ABD/OK PIPING IHSPECTi-xUa nrJ'UKi metal thickness measurements (ULTRASONIC METHOD) No. REACTOR NO. S9 -/> TUBE NO. /A DATE INSPECTORS"' EQUIPMENT NUMBER OP INSTRIMEHT USED TO RECORD DATA TRANSDUCER TYPE *0 ft. 1 ft. NORTH 2 ft. 3 ft. k ft. SH.0 IO 5 ft. ,3? 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST * .38 ,4&. SOOTH i 38 .44 Remarks WEST .42 40 .436 NORTH I 0 0 CD' @ Orientation of R actor Tubes - Plan View at Top of Tubes. *2" From Top of Tube. **2" From Bottom of Tube. SL 048010 INDUSTRIES Lrtrxc. ormiM.c.0 rLmn ENGINEERING DIVISION Industrial Engine ring D partm nt VESS&L ANP/OK FIFING iHbFSCl.LUfl ju^rutu METAL thickness measurtmekts (ULTRASONIC METHDD) No. REACTOR TUBE HO. / *7 DATE 7-^ - ________ INSPECTORS" r> l/~/XSR EQUIPMENT NIKBER OP IHSTRIMENT USED TO RECORD DATA 1 TRANSDUCER TYPE _______________________ _ NORTH *0 ft. 1 ft. EAST * 2 ft. 3 ft. .420 4 ft. 5 ft. A ?o 6 ft. A to .lUHO .4 9$ 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. SOUTH WEST i pjScp AJ 4 .</0 A?o NORTH I @0 0 0 0 Orientation of Reactor Tubee - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 048011 UriRal * INDUSTRIES w LrtftC OnrtrtLLO TLMI1I ENGINEERING DIVISION industrial Engineering Department VESSEL AMD/OS PIPING IHSPECXlON METAL THICKNESS MEASUREMENTS (ULTRASONIC METHOD) No.____ REACTOR HO. ~ fO TTJBB BO. / F'_________ /_ DATE 7-3?$ -"> X IHSFECTOB EQUIPMENT NWBE&OF INSTRUMENT USED TO RECORD DATA TRANSDUCER TYPE ' NORTH *0 ft. 1 ft. 2 ft. 3 ft. k ft. 45 44 4-7 5 ft. 4? 6 ft. 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. EAST -* SOUTH i 47 44 4 4 4<? WEST 43 36 NORTH 1 @ 0 @ <) 00 0 Orientation of Reactor Tubes - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. SL 048012 INDUSTRIES Lttf\L onrtrtLE.0 rLrtin ENGINEERING DIVISION Industrial Engin ring Oapartmant VESSEL AMD/OK FIFING IftBFECllUN METAL THICKNESS MEASUREMEJfTS (ULTRASONIC KETIDD) REACTOR NO. ,59 ~ /D TUBS BO. MBS IHSPECTOS" EQUIPMENT NUMBER OF INSTRUMENT USED TO RECORD DATA TRANSDUCER TYPE VJ< / .ftfo *0 ft. 1 ft. NORTH EAST -t 2 ft. 3 ft. , 4S' k ft. -.43- 5 ft. .4? 6 ft. / 4 S 7 ft. 8 ft. 9 ft. 10 ft. 11 ft. **12 ft. SOUTH WEST i .43 / } ... <43 . r^i b NORTH 1 @@<3 (i <D<S) *)( @ Orientation of Reactor Tubee - Plan View at Top of Tubes. Remarks *2" From Top of Tube. **2" From Bottom of Tube. 048013 SL