Document YVy2No6R663krnZNrvGoYJj8

R. A. Herrington Texas City Plant Sng. UNION CARBIDE CORPORATION CHEMICALS AND PLASTICS ENGINEERING SOUTH CHARLESTON, WEST VIRGINIA MEMORANDUM September Ih, 1976 To: See Distribution List Subject: Materials Procurement Lead Time Chart The information contained herein has been prepared by the Equipment Engineering and the MRO Purchasing groups for your use. Your ability to meet engineering, construction, or operation schedules relies upon our response to your needs--, so it is imperative that we all be aware of vendor delivery schedules. -> Demands for shorter lead times than are reported here, usually require premium prices. ' l' ' " Changes in lead times from the previous report (August 13,, 1976) are. marked , with an (r) in the right-hand margin (please see page 9 for further explanation of "notes")* Questions concerning specific equipment and/or materials lea<f\ 'v* ` 1 ' times should be directed to the appropriate commodity buyer. ' 'T^ , i V ' . If you would like any commodities added to this report or have any questions . ; 11 -> relevant to the content, please contact Messrs. B. R, Hutson or J. F. Nelson, Jr. The next Issue will be released November 5, 1976. IT * * B. R. Hutson/d.E.Nel son ,J r.y(ds \ , At tachmen'T-' * APPROXIMATE LEAD TIMES FOR PROCESSING AND DELIVERY OF MISCELLANEOUS CONSTRUCTION MATERIALS 9/24/76 COMMODITY ARCHITECTURAL Doors - Wood ----------------------------------------- Metal --------------------------------------- Rolling -----------------------------------Partitions - Special --------------------------- Standard -------------------------Roof & Floor Deck (Metal) FabricatedSash ------------------------------------------------------- ELECTRICAL Autocall - Additions -----------------------New Systems -------------------Cable - Power (Per Mfg, Spec.) -----Cable - Power (Per UCC Spec.) -------Cable - Instrument --------------------------Lighting Fixtures (Vapor-Tight) -- Transformers (low voltage) ------------Cable Tray ----------------------------------------Conduit ----------------------------------------------Motor Starters (NEMA 7) --------------Building Wire -----------------------------------TC Cable ...................................................... Crouse Hinds -------------------------------------- HEATING & VENTILATING Air Conditioning Units - Large ------ Room -------Roof Ventilators (Spec.) ----------------Unit Heaters or Fans ------------------------ INSTRUMENT Control Valves Hastelloy ---------------------------------Low Temp. (3.5% Ni) ----------------Monel ----------------------------------------Stainless Steel -----------------------Steel or Cast Iron -----------------Flow Tubes ----------------------------------------Instruments Electronic --------------------------------Pneumatic--------------- ------------ Multipoint Recorders --------------Analyzers------------------------------------ WEEKS REQUIRED QUOTATION & PURCHASE(1) SHIPMENTS) 26 2 10 2 12 4 12 26 3 14 2 10 3 12 4 12 4 20 4 24 3 10 28 3 14 4 12 2 10 2 10 28 3 12 2 16 4 14 12 3 12 3 10 4 36 4 36 4 33 4 20 3 20 4 52 3 26 3 12 3 22 3 20 SHIPMENT 1977 FORECAST(5) 7 14 16 16 8 18 18 12 12 30 36 10 10 18 16 12 14 10 12 16 16 3 16 14 40 45 36 28 24 30 26 14 26 20 -1- ucc 052698 WEEKS REQUIRED COMMODITY QUOTATION & PURCHASE(l) SHIPMENT C 2) INSTRUMENT (continued) Instrument Panels Shell Only -----------------------------------Prepiped/Wired - Inst. Mtd. ------ Orifice Runs -------------------------------Pressure Gauges - Std. --------------Pressure Gauges - Monel, Ni -----Regulators ------------------------------ --- Thermocouple Assemblies ------------- Electronic Components ----------------Thermometers -------------------------------Spare Parts ---------------------------------- 3 4 2 2 2 2 2 2 2 2 14 25 25 8 16 12 8 6 10 8 MINOR EQUIPMENT Filters - Standard ------------------------------- SDecial -------------------------------- Gauge Columns --------------------------------------- Meters - Gas & Water --------------------------Safety Valves Carbon Steel -------------------------------Stainless Steel --------------------------Nickel 3.5% .......................................... Steam Separators ---------------------------------Strainers - Standard --------------------------- - Special --------- -------------------Tank Venting Eq. (Std.) ---------------------- - (Stainless Trim) ---------------------Traps - Standard ---------------------------------- - Special, Drainers ------------------ 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 16 10 10 40 48 48 10 6 30 20 28 8 12 MISCELLANEOUS MATERIALS Fire Extinauishers ------------------------------- rorainas, Steel -----------------------------------Insulation - Fab. Aluminum ----------------- - Pipe & Equipment ----------Locker Cabinets ------------------------------------ Machine Tools --------------------------------------Mi sc. Machined Parts--------------------------Paint ------------------------------------------------------ Paper Products -------------------------------------Parts - Compressor--------------------------- -- - Pump ----------------------------------------- Precision Tools -----------------------------------Printed Forms --------------------------------------- Furniture - Steel ----------------------------- -- - Wood ---------------------------------- Plastic, Rod, Sheet ----------------------------Plumbing Fixtures --------------------------------Refractories ----------------------------------------- Spray Systems------------- ------------------------Timber or Piling ---------------------------------Typewriter, IBM (Correcting Selectric) 2 2 2 2 2 2 2 2 2 6 6 2 2 2 2 2 2 3 3 2 1 5 35 10 12 8 16 16 3 10 40 36 20 8 7/12 11(r+1) 6 6 40 14 8 10 9/24/76 SHIPMENT 1977 FORECAST^) 18 30 42 8 16 12 8 6 10 8 6 16 5 10 42 50 50 12 8 34 22 32 10 14 5 40 10 24 8 16 16 3 12 36 30 20 14 8 10 6 6 50 16 10 10 -2- ucc 052699 9/24/7 F COMMODITY WEEKS REQUIRED QUOTATION & PURCHASE(1) SHIPMENTS) SHIPMENT 1977 FORECAST!5) PIPING Fasteners - Machine Bolts -------------------Stud Bolts - Steel -------------------------------- Stainless ------------------------Fittings - Welding, Screwed ----------------Flanges ------------------------------------------- Brass ----------------------------------------------Bronze --------------------------------------------Hastelloy, Monel, Ni -------------------Carbon Steel - 6" & under ----------- - 8" & over ------------- Non-Standard -------Cast Iron -----------------------------------------------Low Temperature -------------------------------------Stainless Steel - 6" & under --------------- 8" & over ---------------Flanges - Caroon Steel, Std., R.F. -- Flanges - Carbon Steel, other than R.F Flanges - Hastelloy, Monel, Ni ----------- Low Temperature -------------------- S. S. - 6" & under --------------- S. S. - 8" & over .................... Gaskets - Asb. & Stl. Wound ---------------- Monel & Inconel Wound ---------Equip. Gaskets & Specials ----------Spiral Wound Gaskets -------------------Std. Compressed Asb. Ring ----------Teflon Enveloped Gaskets ------------Pipe - Aluminum 6" & under ------------------ Aluminum 8" & over -------------------- Carbon Steel - Mill ------------------ Carbon Steel - Piling --------------- CMP Steel - Mill Coated .............. - Warehouse ------------------------------------ Copper - 4" & under ------------------ Copper - 6" & over -------------------- Glass-Lined -------------------------------- Hastelloy ------------------------------------ Teflon Lined ------------------------------- Low Temperature - Mill ------------- Stainless Steel to 12" ------------- Stainless Steel 14-24" ------------Metal Expansion Joints --------- --------------Tubing - Carbon Steel --------------------------- Copper, Plumbing -------------------- Copper, Inst. ------------------------- Copper, Condenser ------------------ Stainless, Inst. -------------------- Stainless Condenser --------------Tubing, Fittings Brass & Stainless ------------------------Hastelloy, Ni, Monel ------ ------------- 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 -3- 68 46 68 8 15 10 15 88 88 14 18 10 10 20 20 20 20 99 35 36 8 12 10 15 15 15 36 24 25 36 30 36 12 15 12 20 44 14 12 12 12 43 33 33 12 12 18 18 30 24 16 16 12 16 21 12 12 18 18 12 12 On Application 18 20 40 36 32 28 40 36 24 24 24 20 12 10 12 10 16 14 20 18 24 20 10 15 ucc 052700 COMMODITY PLATE STEEL FOR EQUIPMENT (MILL ORDERS) Aluminum Killed------------------------------Carbon ----------------------------------------------Chrome - Copper - Nickel --------------Stainless ----------------------------------------- STRUCTURAL STEEL, FABRICATED ^ Anchor Solts -----------------------------------3ar Joists ---------------------------------------Contract Fabrication ---------------------- (50-300 Ton Increments) Grating & Stair Treads -----------------Stock. Panels-----------------------------------Misc. Iron (to 15 tons) ----------------Reinforcing Steel, Standard ---------Reinforcing Steel, Fab. ----------------Reouirements Contracts Misc. Fab. Steel (to 30 tons) Shop Drawings by UCC ------------511 Struc. Shop (Small) -------- UNDERGROUND Cast Iron Valves 12" & under ................................... 14" & over ------------------------------Butterfly Tapped Lug ------------Sluice Gate ----------------------------Pipe & Fittings Clay----------------------------------------CISP -................................................ Cl , Pressure Pipe-----------------Concrete Gravity -------------------Concrete Pressure ----------------HDPE.................................................. FRP.................................................... Manholes Concrete ---------------------------------Covers and Frames (UGP-601) Tile Lined ------------------------------Tapping Valves-------------------------------Tapping Saddles ------------------------------Tapping Sleeves ------------------------------Fire Hydrants ---------------------------------Catch Basins (UGP-602) ------------------ MEEKS REQUIRED QUOTATION & PURCHASE(1) SHIPMENTS) 9/24/76 SHIPMENT 1977 FORECASTS) 3 10 12 3 10 12 3 20 24 3 10 12 36 8 3 8 12 4 36 36 2 10 16 2 8 10 2 16 20 246 2 8 12 2 18 22 - 16 18 - 18 18 2 24 24 3 30 30 4 24 24 2 30 30 2 10 10 - 16 16 2 18 20 20 18 2 24 26 2 18 22 2 24 20 88 3 20 20 12 12 3 36 40 3 12 15 3 36 40 3 20 20 3 8 12 (a) LEAD TIMES ARE DEPENDENT UPON MILL LEAD TIME ON STOCK AND TYPE OF FABRICATION INVOLVED. -4- ucc 052701 9/24/76 COMMODITY WEEKS REQUIRED QUOTATION & PURCHASE!1) SHIPMENT!2) SHIPMENT 1977 FORECAST!5) VALVES Bronze - 4" & under--------------------------------- - 6" to 12" ........................................... C. I. - 12" & under...................................... - 14" & over........................................ Low Temperature - to 900#------------------------ - to 1500# and up-------- Stainless Steel - 150# to 3" ----------------- 1 Eft-U /!< . _______________ - 150# -- 8"-12"------------ 300# to 4" .................... - 300# - 6" and up ------ - 600# ................................. Cast Steel Flanges - 150# and 300#----------------- 600#, 900#, and 1500# -- Weld End - 150# - 600# ....................... - 900# and up ------------------- Hastelloy, Monel, Nickel -----------------------Forged Steel Valves --------------------------------Safety Relief Valves ------------------------------- 2 2 2 2 2 2 2 2 2 2 12 18 20 24 14 18 22 24 45 45 56 60 10 26 18 36 26 40 26 48 40 55 48 55 26 40 45 50 45 50 45 50 56 60 48 52 30 36 OUTSIDE SHOP FABRICATED PIPING Time required for shop fabricated piping from date pipe sketches are released to actual date of delivery: Carbon & Stainless Steel Piping Pipe & Fittings from stock or warehouse --------------------------Pipe from Mill --------------------------------Special Flanges or Fittings Manufactured to Order ----------Low Temperature Piping Pipe & Fittings from stock or warehouse -----------Pipe from Mill - 3.5 Ni ----------------- Cr-Cu-Ni ................ - Aluminum Killed - Special Flanges or Fittings Manufactured to Order ----------- Will vary substantially in relation to project scope and type of fabrication. Purchasing will advise as requested. ucc -5- 052702 9/24/76 APPROXIMATE LEAD TIMES FOR PROCESSING AND DELIVERY OF MAJOR PROCESS EQUIPMENT (3) COMMODITY QUOTATION & PURCHASE(1) WEEKS REQUIRED SHIPMENT RECEIPT OF FORECAST APP. 0WGS.(4) SHIPMENTS) 1977 (5j_ jITATORS Portables Top, Bottom & Side Engineer (Special) Entry (Typical) 'OILERS Packaged - Fuel Fired Field Erected - Fuel Fired Waste Heat 5 7 10 6 6 7 4 12 12 4 32 32 6 44 44 6 45 45 8 104 104 10 64 64 "OLUMNS Steel - Under 40 ton Steel - Over 40 ton Stainless - Under 40 ton Stainless - Over 40 ton Copper - Under 40 ton CoDDer - Over 40 ton Alum. - Killed, 3.5% Ni, Other Matrls. - Under 40 ton Alum. - Killed, 3.5% Ni, Other Matrls. - Over 40 ton JMPRESSORS Centrifugal - Single Stage Centrifugal - Multi Stage Reciprocating (To 150 HP) Reciprocating (Below 800 HP) Reciorocating (Above 800 HP) Refrigeration Units (Recip.) Refriceration Units (Centrifugal :0NVERTERS(6) Steel ^Oxide) CONVEYORS Pneumatic Conveying System Mechanical Conveyor System Components ELECTRIC MOTORS (1/2 200 "HP; 460V) - (200 2250HP) (Above 2250 HP) Induction (Above 1000 HP) Synchronous ELECTRICAL TRANSFORMERS Distribution Power, Below 10,000 KVA Power, Above 10,000 KVA 10 10 10 10 10 10 10 10 8-10 8-10 6-8 8-10 8-10 6-8 6-8 10 10 7 44 4 4 8 8 4 6 8 -6- 12 12 12 12 12 12 12 12 6-8 6-8 6-8 5-7 5-7 4-5 4-6 24 8 6 4 2-3** 8 8 8 8 6 8 40/44 54/60 48 60 52 68 72 80 48 72 48 72 52 68 72 80 56/86 56/86 32/36 50/60 50/60 52 52 86 86/104 40 50 60 46 52 110 130 17 17 15 16 10 10 16 16 40 40 46 46 52 52 30 30 30 30 56 56 ucc 052703 9/24/76 COMMODITY QUOTATION & PURCHASE(l) WEEKS REQUIRED SHIPMENT RECEIPT OF FORECAST APP. DWGS.(4) SHIPMENT(2) 1977 (5) FILTERS Cartridge, Standard Liquid, Special Plate & Frame; Pressure Leaf 4 2 16 16 4 6 22 26 4 4 52 50 HEAT EXCHANGERS Manufacturer's Standard Custom Fab. - Steel Tube - Under 25 ton Steel Tube - Over 25 ton Copper Tube - Under 25 ton Copper Tube - Over 25 ton Stainless Tube - Under 25 ton Stainless Tube - Over 25 ton Finned Tubes - Under 25 ton Finned Tubes - Over 25 ton Air Cooled - Under 25 ton Air Cooled - Over 25 ton Nickel Alloy Tubes - Under 25 ton Nickel Alloy Tubes - Over 25 ton 8 10 10 10 10 10 10 10 10 10 10 12 12 10 26 30 12 40 44 12 54 64 12 48 48 12 60 60 12 40 44 12 54 60 12 52 52 12 64 64 12 48 52 12 52 64 16 68 72 16 72 84 INCINERATORS 7 8 48 48 MISCELLANEOUS Extruders & Mixers (Banbury Type) Centrifuges Special Controls - Electrical Switchgear (600V and Below) Switchgear (Above 600V) Heaters - Fuel Fired Motor Control Centers (Indoor & Outdoor) Inline Motionless Mixers (Standard Units) Computers (Process) and Peripherals 8 8 4 4 4 6 6 5 4 6 54 75 6-8 60/75 48/60 8 24 30 8 30 36 8 36 40 8 52 52 6 20 20 2 99 _ 26 26 PUMPS Centrifugal, Manufacturer's Std. Special - to 500 gpm Special - above 500 gpm (Alloy) Reciprocating, Manufacturer's Std. Rotary Metering STEAM JETS Single and Multi Stage Non Condensing Multi Stage Condensing 10 14 14 10 IQ 10 7 10 6 22(r-4) 18 (r-, 8 46(r-2) 44(r-i 8 46(r-6) 46 6 30 26(r~ 6 20(r-6) 16(r- 6 16 12(r- 4 26 26 6 36 36 STEAM TURBINES Single Stage (Below 3000 HP) Multi Stage (Below 5000 HP) Multi Stage/Multi Valve (Above 5000 HP) 6-8 8-10 8-10 6-8 6-10 8-12 48 86 86 48 86 96 -7- ucc 052704 COMMODITY TANKS Steel (Standard Size) Stainless Steel (Std. Size) Alum. - Killed, 3.5% Nickel Glass-Lined Field Erected Bins & Hoppers Entrainment Separators TRAYS Linde - All Except Nickel Other All Suppliers - Nickel V 9/24/76 QUOTATION & PURCHASE(1) WEEKS REQUIRED SHIPMENT RECEIPT OF FORECAST APP. DUGS. (4) SHIPMENTS) 1977(5) 8 8 40 44 8 12 48 52 8 12 60 60 8 10 60 60 8 10 72 72 8 12 44 48 8 16 40 44 10 12 48 48 10 12 40 48 10 16 60 60 -8- ucc 052705 9/24/76 NOTES: (1) Time is measured from receipt of requisition (after design and specification) through placing of order. Includes time required for inquiries and bid evaluation. (2) Shipment time is from date of order through date of shipment. Does not include in-transit time. On major equipment shipping time includes 4 weeks approval drawing turnaround. (3) Lead times, as reported, are judged adequate to cover approximately 80 percent of the equipment purchased in each category. (4) After purchase order; probable variation + two weeks depending on vendor work load. (5) Based on historical data from purchase orders placed during first half of 1976. (6) Based on purchase from Nooter Corporation with no prior conmitment. ** Standard NEMA Drawings and Date, 6-8 Weeks if Non-Standard. # U. S. Electrical Motors Purchase Contract. (r) Denotes a revision has been made from previous issue. Plus (+) or minus (-) indicates increase or decrease made in the revision. ucc 052706 -9- DISTRIBUTION LIST Engineering Department Mailing Lists ED-1, ED-2, ED-3 Mr. C. R. Ankrom Mr. P. B. Mallamaci Mr. W. P. Balmain Mr. H. N. Baylor Mr. G. F. Hanna Mr. D. E. Bergman Mr. L. D. Bullough Mr. J. Buzzard Mr, D. B. Carmody Mr. G. W. Childers Mr. W. D. Eisinger Mr. R. F. Farrell Mr. F. Glantzberg Mr. W. C. Harvey M. R. Haynes Mr. C. R. Wilkinson Mr. R. F. Hunt Mr. W. R. Kimberling Mr. E. J. Kimble Mr. J. B. Ledbetter Mr. W. S. Lanier Mr. E. C. Litteral Mr. R. 0. Lohman Mr. R. C. McClintock Mr. L. G. Moody Mr. P. J. Morris Mr. 0. W. Mowrey Mr. J. F. Nelson, Or. Mr. R. A. Payne Mr. D. L. Runyon 380 618 (McKee, Cleveland) 514 511 124 611 314 NY0 511 380 503 NYO (Badger) 511 721 511 511 (Badger) 380 (Crawford & Russell) 511 293 312 (McKee, Cleveland) 514 613 511 512 511 08) ( 6) (D (35) (25) ( 1) ( 1) ( 3) ( 1) (10) ( 1) ( 1) ( 1) (D (D ( 4) (36) (D ( 1) ( 3) ( 1) (30) ( 1) 04) ( 1) (16) (50) ( 4) 052707 DISTRIBUTION LIST (Continued) Mr. G. R. Schuler Mr. F. J. Sheets Mr. D. J. Sullivan Mr. D. L. Swing Mr. T. R. van Fleet Mr. H. G. Weil Mr. M. M. White Mr. C. J. Wyles Mr. D. A. Zobrist 7ol 511 NYO 721 NYO 312 815 511 ( 1) ( 1) ( 2) ( 1) ( 2) ( 1) ( 6) ( 1) (15) ucc -11052708