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J\m e ricax-fStantl aid
G-60
gas fired boilers
1F br u a ry , 1964 |
T* AMI !. *V
G-oO gas boiler --iow-cost installation, lifetime durability
Designed tor both hot water and steam installations, the G-60 gas boiler by American-Standard is ideally suited for schools, apartments and office buildings in which a large heating unit is necessary, yet attractive appearance and compact size are desirable.
All major components are enclosed by the jacket to present a clean, streamlined appearance. In addition, by placing the drafthood at the rear of the boiler, the over-all height of the G-60 is kept at a low 66Vk" for all models.
Constructed of durable cast iron sections, bearing the A.S.M.E. stamp of approval, the G-60 is available in 6 to 41 section sizes. For convenience, two to five 6"
flow and return tappings provide flexibility of piping installation. All sections are tested for 50 psi water working pressure, with 80 psi water working pressure available on special order. The multiple section design of the G-60 permits almost exact sizing of boilers in a wide range of installations. By varying the number of sections, it is possible to obtain various inputs between 725,000 and 5,800,000.
For time and labor-saving installation, the main gas valve and control piping are sub-assembled at the factory. Electronic controls or push-button electric ignition are optional. The G-60 is also available with dual gas equipment for natural and propane gases.
Dual Gas Equipment--manifold design arrangement as
Electronic Controls-completely enclosed in an attrac
illustrated above. Includes two distinct sets of controls
tive, compact, space-saving panel. Provides a centrally
p.-:
for propane and natural gas. Furnished with one set of
located control center with factory-wired switches and
ribbon burners to eliminate the need of changing spuds
indicator lights with terminal for connection of all
or burners when changeover is desired. Also available
operating controls, limit controls, automatic valves and
with outdoor adjustable thermostatic changeover control.
ignition components.
OF' 2
<3-SO
gas fired boilers
1-- ::zzr3i rcrthooc--prevents excessive downdrafts from affecting proper combustion. Located at rear of jacket on all models to provide low over-all height of 66Vs".
2-- -.o.et--sturdy steel with smart gray finish, modern radius corners. Inner surfaces protected with heavy glass fiber insulation-prevents wasteful heat loss, keeps jacket cool.
3-- : = :m
left hand end steam trim is standard
equipment. Right hand end steam trim available on order.
4-- vutcmstic tas "alves--A.GA approved, electrically operated, automatic diaphragm type valve. Can be man ually operated in case of current interruptions.5
5-- ua ccnccy--formsgas-tightconnections between boiler flue passages and drafthood. Canopy completely enclosed by boiler jacket.
6-- cast iron sections--multiple pin-like projections for maximum heat extraction. Tested for 50 psi water working pressure; 80 psi water working pressure available on special order.
7-- resetting low water cut-off (steam boilers' --located within jacket enclosure. Electrically shuts off main gas supply to burners if boiler water reaches low point Optional external types available.
8-- burners--precision made and factory tested to assure quiet, efficient operation with all gases. Cast iron, drilled port burners supplied for natural and mixed gases. Cleanable ribbon burners standard for all other gases and dual gas equipment
9-- factory assembled manifold and controls--only requires attachment to boiler. Special manifolds for dual gas equip ment and FIA and FM installations available.
i)jAMERiCAN-t$tandard
3
G-60 ratings (all gases)
ler number
input Btu/hr
for installations from sea level to 2000 ft R = R retinae: f
output Btu/hr
steam sq. ft.
water & steam Btu/hr
rcrtti. mixed
G-606 G-607 G-608 G-609 G-6010 G-6011
G-6013 G-6015 G-6017 G-6019 G-6021
G-6022 G-6025 G-6028 G-6031
G-6033 G-6037 G-6041
and mcnufac: ured gases
725,000 870,000 1,015,000 1,160,000 1,305,000 1,450,000
580,000 696,000 812,000 928,000
1,044,000 1,160,000
1,740,000 2,030,000 2,320,000 2,610,000 2,900,000
1,392,000 1,624,000 1,856,000 2,088,000 2,320,000
3,045,000 3,480,000 3,915,000 4,350,000
2,436,000 2,784,000 3,132,000 3,480,000
4,640,000 5,220,000 5,800,000
3,712,000 4,176,000 4,640,000
1813 2176 2538 2901 3263 3626
4394 5201 5995 6755 7505
7880 9006 10126 11258
12002 13522 15010
435,100 522,100 . 609,200 696,200 783,200 870,200
1,054,500 1,248,300 1,438,800 1,621,100 1,801,200
1,891,300 2,161,500 2,430,100 2,701,900
2,880,400 3,245,300 3,602,500
era
G-606 G-607 G-608 G-609 G-6010 G-6011
G-6013 G-6015 G-6017 G-6019 G-6021
G-6022 G-6025 G-6028 G-6031
G-6033 G-6037 G-6041
-air
650,000 780,000 910,000 1,040,000 1,170,000 1,300,000
l,56p,000 1,820,000 2,080,000 2,340,000 2,600,000
2,730,000 3,120,000 3,510,000 3,900,000
4,160,000 4,680,000 5,200,000
520,000 624,000 728,000 832,000 936,000 1,040,000
1,248,000 1,456,000 1,664,000 1,872,000 2,080,000
2,184,000 2,496,000 2,808,000 3,120,000
3,328,000 3,744,000 4,160.000
1625 1950 2276 2601 2926 3251
3901 4617 5342 6051 6729
7065 8075 9084 10093
10773 12099 13458
390,100 468,100 546,100 624,200 702,200 780,200
936,200 1,108,100 1,282,000 1,452,300 1,614,900
1,695,700 1,937,900 2,180,100 2,422,400
2,585,400 2,903,700 3,229.800
; r z: z ^ " v.jrsi "zr.c
G-606 G-607 G-608 G-609 G-6010 G-6011
G-6013 G-6015 G-6017 G-6019 G-6021
G-6022 G-6025 G-6028 G-6031
G-6033 G-6037 G-6041
650,000 780,000 910,000 1,040,000 1,170,000 1.300,000
1,560,000 1,820,000 2,080,000 2,340,000 2,600,000
2,730,000 3,120,000 3,510,000 3,900,000
4,160,000 4,680,000 5,200,000
520,000 624,000 728,000 832,000 936,000 1,040,000
1,248,000 1,456,000 1,664,000 1,872,000 2,080,000
2,184,000 2,496,000 2,808,000 3,120,000
3,328,000 3,744,000 4,160,000
1625 1950 2276 2601 2926 3251
390,100 468,100 546,100
624,200 702,200 780,200
3901 4617 5342 6051 6729
936,200 1,108,100 1,282,000 1,452,300 1,614,900
7065 8075 9084 10093
1,695,700 1,937,900 2,180,100 2,422,400
10773
12099 13458
2,585,400 2,903,700 3,229,800
4% for each 1000 ft above sea level,
A
For ailiiuaes aoove *wv The ratings of these boilers
represent
the
-----------maximum net
loads
that
may
be
connected
to
the
boilers.
Allowances have been made for normal pining and pick-up loads.
chimney
size inches
height feet
11 20 12 20 13 20 13 20 14 20 15 20
15 20 16 20 16 30 17 30 18 30
19 30 20 30 21 30 22 30
24 30 26 30 26 30
11 20 12 20 13 20 13 20 14 20 15 20
15 20 16 20 16 30 17 30 18 30
19 30 20 30 21 30 22 30
24 30 26 30 26 30
11 20 12 20 13 20 13 20 14 20 15 20
15 20 16 20 16 30 17 30 IB 30
19 30 20 30 21 30 22 30
24 30 26 30 26 30
r cn
boilers bv American-Standard have ratings approved by the Institute of Boiler and
Radiator Manufacturers. The boilers are constructed to the specifications of the American
Society of Mechanical Engineers and are approved by the American ^ *S^theG60 are gases. The G-60 bears the l=B=R, A.S.M.E. and A.GA symbols. All sizes of the G-60 are
available in models for forced and gravity hot water and steam systems.
_____________
o
4
dimensions for inlets and outlets
gas fired boilers
9
H
r----------- r 44 m K6W
k approx.
_____ *
66%
boiler number
G-606 G-607 G-608 G-609 G-6010 G-6011
G-6013 G-6015 G-6017 G-6019 G-6021 G-6022 G-6025 G-6028 G-6031 G-6033 G-6037 G-6041
(same for all sizes)
size gas connections -- inches-- IPS
natural & LP gases
mxd, mfd Si LP-air gas
(525-1400 Btu)
IV* 2 IV* 2 1>/* 2 IV* 2 1% 2 1% 2Vz
2 2 2Vz 23 2Vz 3 2Vz 3
2Vz 3 2Vz 3 3 [2)-2Vz 3 (2)-3
3 (?1-3 3 (g)-3 3 (2)-3
A
___
_
31% 35Vi 39% 43Va 47% 35V2 39% 43% 47% 39Vi 43% 47%
front view (6-11 section boilers)
dimensions -- inches
BC approx.
_ _
.
_
___
_ _
--
35X. 39% 43% 48% 39% 43% 48 Vs
___
_
___
--
6% to
8% 8% 8%
8% 8% 8% 8%
8% 8% 8%
L
27% 31V* 35% 39% 43% 47%
62% 71 79% 87% 95%
106% 119 131% 143%
158% 175V* 191%
E
25K> 29% 33% 37% 42X. 46V*
60% 69V* 77% 86 94%
104% 117% 129% 142%
157% 173% 190%
F
26% 31 35X. 39% 43X. 47%
62% 70% 79% 87% 95%
IO6X4 118% 131K. 144
158% 175% 192%
no. of no. of no. of bum- draft flue G H ers hoods outlets
-- -- --
--
--
31X* 35% 39X. 43% 47%
35% 39X4 43% 47%
39X4 43% 47%
--
--
--
-- --
_
--
--
-- -- 35X. 39% 43'X* 48%
39% 43% 48%
5 6 7 8 9 10
12 14 16 18 20
21 24 27 30
32 36 40
11 11 11 12 12 12
22 22 24 24 24
33 36 36 36
48 48 48
assemblage of sections control tappings .
layout of flow and return tappings
tback new)
6" pipe tap
V electric limit control tapping
2V4' low water cut-off .tappmg
Jofrtont TM W--Ii
fcltbaoiiller
control tapping
layout of flow and return tappings
(both ends)
left hand end section (front view)
..no. of Motions
no. of
no. of j
flow
return
tappings tappings )
inter-
.J
end med- center top and back end
-late vgO**. 'A
G-606 G-607 G-608 G-609 G-6010 G-6011
2 2 2 2 2 2
0 0 0 0 0 0
4 02 0 2 5 02 0 2 6 02 0 2 7 02 0 2
8 02 0 2
9 02 0 2
G-6013 2 1 10 1 2 1 2 G-6015 2 1 12 1 2 1 2 G-6017 2 1 14 1 2 1 . 2 G-6019 2 1 16 1 2 1 2
G-6021 2 1 18 1 2 1 2
G-6022 2 2 18 2 2 2 2 G-6025 2 2 21 2 2 2 2 G-6028 2 2 24 2 2 2 2 G-6031 2 2 27 2 2 2 2
G-6033 2 3 28 3 2 3 2 G-6037 2 3 32 3 2 3 2 G-6041 2 3 36 3 2 3 2
.MBMCAN-cStandard
drafthood outlets -- dimensions (inches)
4-6 +
4-A-*
4-A-*
e ff
6-7-8 sections
9-10-1] sections
f
t
4-A-+_ C _*-A->
a1 tf
13-15 sections
t
f
4----------L---------
22
sections
4----------------L----------------
C-
i
f9
4-A-e ->
9
9 9 9|
4--------------------------L-------------------------l
25-28-31 sections
33-37-41 sections
boiler number
G-606 G-607 G-608 G-609 G-6010 G-6011
G-6013 G-6015 G-6017 G-6019 G-6021
G-6022 G-6025 G-6028 G-6031 G-6033 G-6037 G-6041
no. of section*
no. of flue outlets
61 71 81 92 10 2 11 2
13 2 15 2 17 4 19 4 21 4
22 3 25 6 28 6 31 6
33 8 37 8 41 8
13% 15% 17% 12% 13% 13%
15% 17% 12% 13% 13%
17% 12%
13% 13%
12% 13% 13%
6
v* B V.-**"
-- -- 14% 16% 20% -- -- 14% 16% 20% -- 14% 16% 20% 14% 16% 20%
-- --
-- --
--
31% 35% 25% 27% 27%
35% 25% 27% 27%
25% 27% 27%
.
/r' `If* : L **
- "1
27% 31% 35% 39% 43% 47%
62% 71 79% 87% 95%
106% 119 131% 143%
158% 175% 191%
minimum ' equivalent
1
12 12 12 14 16 16
18 18 20 20 22
22 24 24 26
26 30 30
rra
G gas fired boilers
minimum piping recommendations
hot water
(forced water circulation only)
steam
pipe sizes (inches)
boiler number
riser
return
head er
G-606 G-607 G-608 G-609 G-6010 G-6011
G-6013 G-6015 G-6017 G-6019 G-6021
G-6022 G-6025 G-6028 G-6031
G-6033 G-6037 G-6041
2Vz 3 3 3 4 4
4 5 5 5 5
(2)-4 (2M (2M <2)-5
(3)-4 (3)-4 (3)-4
2Vz 3 3 3 4 4
4 5 5 5 5
(2)-4 (2)-4 (2)-4 (2)-5
(2)-5 (2)-5 (2)-5
--
--
-- -- -- -- -- 6 6 6 6 8 8 8
W06 to 011
trap
won to wo2i iI
i J
0
--
\
G-6022 to G-6031
e f;
\ 1
------- yfo Si .
1
r,
\ opti anal hoc k up
G-6022 to W031
--T
3: 3:
G-6033 to G-6041
pipe sizes (inches)
bailer number
riser
return
header
equal* izer
equalizer-
'x 0
water
\
G-606 4 1Vz 4 2
G-607 4 m 4 2
G-608 5 lVz 5 2Vi
G-609 5 2
5 2Vz
G-6010 5 2
5 2Vz
G-6011 5 2
5 2Vz
return--J* line \ W013 to W015
G-6013 6 G-6015 6
3 3
6 2Vi
64
equalizer-
IX
G6017 (2)-6
G-6019 (2)-6 G6021 (2)-6
4 4 4
84 84 84
return-
water line
G6022 (2)-6 G-6025 (2)-6 G6028 (2)-6 G-6031 (2)-6
4 4 4 4
84 84 84 84
W017 to W021
G-6033 (3)-6 G6037 (3)-6 G6041 (3)-6
4 4 4
10 4
3L
10 10
4 ee<qualizer4
water line
return
NOTE: Return connection to equalizer should be 2* from water line to top of fitting.
G-60Z2 to W031 * '* ^^
\
1equalizer-- )-water line
\
i
return-
)&
gas control and connection sizes; pertinent data
boiler number
water content (gallons)
water steam boiler boiler
shipping weight (pounds)
water steam boiler boiler
size of manifold (inches)
pressure regulator* 3&:size of manual shut-off and miin gas vahra
- * (Inches) SB?
(inches) -
natural (.LP
mxd, mfd 1. LP-air gases
(525-1400 Btu)
t natural
TOt^mfdlt LP-alr gases
,#,tJlseJg
-jf-.mxd, mfd k sStLP-air gases ` $1525-1400 Btu)
`
P*
:
-(525-1400. =4SLBtu)3 SdPJj!L
shut-off
j'maln
shut-off
'-X ' dual ga* . i. natural propane \
G-606 G-607 G-608 G-609 G-6010 G-6011
G-6013 G-6015 G-6017 G-6019 G-6021
G-6022 G-6025 G-6028 G-6031
G-6033 G-6037 G-6041
91 105 119 133 147 160
225 253 280 308 335
386 428 469 510
575 630 685
60 2741 2751
70 3141 3151 79 3527 3537 90 3923 3934 98 4335 4346 107 4728 4739
150 6049 6069 169 6835 6855 187 7620 7640 206 8503 8523 224 9292 9312
258 10139 10154 286 11334 11361 314 12616 12648 342 13809 13841
385 15036 15068 423 16690 16720 458 18316 18346
22 22 22 22 22 2 2Vz
2 2Vz 2 2Vi 23 2Vz 3 2Vz 3
2Vz 3 2V4 3 3 (2)-2Vz O (2)-3
3 (2)-3 3 (2)-3 3 I2J-3
1V
2
1V IV4
2
2
lVi 1
lVa
2
1V4 lVi
2
2
1V4 1
lVa
2
1V4 1V4
2
2
IV4 1
1V
2
1V 1V4
2
2
lVi 1
lVz
2
lVz lVz
2
2
lVz 1
ltt
2Vz 2 lVz
2Vz 2Vz
2
1
2 2Vz 23 23 2Vi (2)-3 2Vi (2)-3
22
2Vz
22
3
22
3
2Vz 2Vz
3
2Vz 2Vi (2)-3
2% 3 3 3 3
21 2 IV* 2 1V4 2Vz IV4 2Vz Wt
2V(t (2)-3 2Vz (2)-3 3 (2)-2Vz 3 (2)-3
2Vz 2Vi (2)-3 2Vz 2Vi (2)-3 3 3 (2)-3 3 3 (2)-3
3 3 (2)-2Vi (2)-3
2Vz lVz 2Vz 2 32 32
3 (2)-3
3 3 (2)-3 (2)-3
3
3
(2)-3
(2)-3
3
(2)-3
(2)-3
(2)-3
3
(2)-3
(2)-3
3
(2)-3
(2)-3
(2)-3
2
2 2
Pressure regulator not furnished for LP gases
American-Standard
7
j-
_>
gas fired boilers
orifice drill sizes--main burner spuds
manufactured ana mixed gases -- ribbon burners natural gas -- drill port burners
input per orifice Btuh
specific gravity of gas
530 a Btu/cu.ft
550 Btu/cu.ft
800 Btu/cu.ft
145,000 145,000 145,000 145,000 145,000
0.40 0.50 0.60 0.65 0.70
5/16
--
--
S --
N P R
--
S
-
-- F
--
H
Both 0.40 and 0.6S gases are required by supplementary utility requirements.
1000 Btu/cu.ft
_
--
A B C
1050 Btu/cu.ft
-
-- 1 A B
1100 Btu/cu.ft
--
2
_
1
1200 Btu/cu.ft
_
--
4
_
2
LP and LP-air gases at sea level
input per orifice Btuh
heating value of gas Btu/cu.ft
specific gravity of gas
butane and butane-air
propane and propane-air
130,000 130,000 130,000 130,000 130,000 130,000 130,000 130,000 130,000 130,000 130,000 130,000
525 600 700 800 900 1000 1100 1200 1300 1400 2500 3300
1.16 1.18 1.21 1.24 1.27 1.30 1.33 1.36 1.39 1.42
--
2.00
i.ii 1.13 1.15 1.17
1.19 1.21 1.24 1.26 1.28 1.30 1.53 --
orifice drill size
butane and butane-air
propane and propane-air
S 21/64
N L 1 G V*
c
A 2
--
V,
11/32 P N
9/32 H F D
15/64 1
7/32 29
--
natural gas -- ribbon burners
input per orifice Btuh
specific 800
1000
1050
1100
1200
gravity BtU/cu. Btu/cu. Btu/cu. Btu/cu. Btu/cu
of gas
ft
ft
ft
ft
ft
130,000
.60
D 7/32 3
4
7
130,000 .65 --
2
7/32
--
--
130,000
.70
F
1
2 7/32 4
NOTE: Table shows orifice sizes by either numbered, lettered or fractional drill sizes. Sea level ratings are to be used for elevations between 0 and 2000 ft. For altitudes above 2000 ft., sea level ratings should be reduced at the rate of 4% for each 1000 ft. above sea level.
orifice pressure table based on following chart:
gas heating value a
manifold pressure in. HiO
city city LP LP-air
525--550 800--1200 2500 & 3300 525--1400
2.5 3.5 11.0 4.0
Heating value of gas at sea level (EO'F and 30 in. Hg).
sample specification for G-60
Contractor shall furnish and install, as indicated on plans,
.............. gas fired boiler(s), having an input of................Btuh
and a gross output of.............. Btuh when fired with................
gas. Boiler(s) shall be constructed of cast iron in accord
ance with A.S.M.E. requirements for low pressure heating
boilers and bear the A.S.M.E. symbol. Boilerfs) shall be
A.GA approved and have l=B=R ratings. Boiler(s) shall
be composed of cast iron sections with vertical flues and
furnished with one atmospheric drill port or removable
_ __ _____ -
-
-----
iumri
ribbon burner per flueway. Boiler(s) shall be supplied by manufacturer with main automatic diaphragm gas valve, safety pilot with thermocouple and additional lighting pilots as required, gas pressure regulator (except for LP. gas), high limit control, and integral canopy and drafthood. Water or steam trim as required. (NOTE: Hereinafter, in clude specifications for dual gas, FM and FIA equipment, and electronic control systems.)
Form No. 31 -2 (Rev. 3)
:.a33iCAX-&>tmida7il
PLUMBING AND HEATING DIVISION
AMERICAN RADIATOR & STANDARD SANITARY CORPORATION 40 WEST 40TH STREET NEW YORK, N.Y. 10018
Litho in U.5