Document Y5XM5zE10p2NRZp7Ob1Ym1Lk

ORGANIC PRODUCTION AND MATERIAL HANDLING DEPARTMENTS 1965 OBJECTIVES I. SAFETY 1. Have no lost time or near-miss accidents and attain a serious injury index of 12. 2. Conduct a Safety Audit on all"expanded production facilities within four months of start-up. 3. Complete a minimum of 12 significant safety improvements during the year. ' 4. Safety and Housekeeping inspection to be conducted by Superintendent monthly with responsible foreman and/or supervisor. Housekeeping to improve to Plant Manager's satisfaction. 9^^ /fcTvC II. QUALITY OPERATIONS 1. Average quality score of 95 minimum to be achieved. 2. Obtain no more than three justifiable quality complaints, and a complaint index of 2.0 pe^M pounds^roduction. 3. Obtain no more than eight-justifiable service complaints, and a complaint index o4.0 per M pounds'^ptoduction. 4. Complete Quality Audit on Liquid and Solid Aroclors and develop plan for quality improvement for these products. 5. Achieve a minimum of two significant product quality improvements. lit; COST IMPROVEMENT 1. Achieve raw material savings of $130,000 from 1964 practice. The yield on the following to be: lbs/cwt. Benzene Muriatic Acid Cr.(Liq. Aroclors) Muriatic Acid Cr.(Sol. Aroclors) Anhydrous HC1 "Mercury (826.36) Mercury (827.50) KC1 98.5% of theory 43.0 64.0 64.0 0.021 0.03 141.00 2. Labor utilization to be improved 7% by increased productivity, and more effective production planning. DSVJ 551711 STLCOPCB4090128 -2- 3. Achieve overall plant on-stream time of 93.2%, process downtime maximum of 1.0%, and all other downtime less than 2.3%. Process downtime to be improved by better control of process, apd other downtime by scheduling, and better utilization of surge capacity between products. . 4. Assist in development and start-up of specific cost reduction items with savings of $250,000. 5. Improve direct manufacturing costs other than labor at a rate at least proportional to the volume increases. 6. Achieved 97% on-time shipments. IV. METHOD AND FACILITIES IMPROVEMENT 1. Complete start-up of PNP Department, obtaining design rate within 60 days with start-up costs of less than 10% of the capital ex penditure. 2. Complete start-up of Aroclor expansion, and demonstrate design rate within 60 days of construction completion. Start-up expenses not to exceed 107 of capital expenditure. 3. Complete start-up Muriatic Acid facilities, arid achieve 90% absorption efficiency within 30 days of completion. Start-up expense not'to exceed 8% of capital expenditure. 4. Assist in development of scope and provide liaison for Finished Goods Packaging, and Warehousing Project. 5. Implement and assist in development of HB-40 project. Project approval to be obtained by 10/15/65. 6. Assist and provide liaison for replacement project for Mechanical Rectifiers. Project approval to be obtained by 9/1/65. 7. Implement and assist in development of Biphenyl Still Project. Project scope defined by 10/1/65. 8. Audit of all reports and records for possible simplification or elimination. 9. Develop measurement and controls for "Work to Assist" costs and report on a quarterly basis. DSW 551712 STLCOPCB4090129 -3V. PERSONNEL IMPROVEMENT 1. Continue F.L.I.T. Operator Training Program for remaining and new operators. Training to be completed by 1/1/66. 2. Process Function Outlines completed for three manufacturing facilities, and operator training utilizing these outlines to be completed by 1/1/66. 3. Develop realistic targets for each operating facilities for operators. Performance report to be published monthly. 4. Develop more objective Position Guides for all supervisory personnel. Moody and Supervisors by 7/1/65. 5. Conduct at least two supervisory training meetings during the year. Subjects to be: a. I.F.O's. and P.F.O. uses and training. b. Cost Standards and Reports. c. Production Planning. d. Start-up Procedures - new facilities. DSW 551713 STLCOPCB4090130 jpjPtt'X- A '(f / 'cl 6 <{ tza A3 - "7 /3 bO zt n ;<? ^ O ?/ ^ ,.T^ : ; - ,A Qh Z <?z / \^r? * 7 o?/ \ '.<a :\ ^ \ V< $ ..3 v\ V) Vi Xb <?rQ ~~ ^ (7^ C? ?/ 9 j,/ <? ^ ~ (? 7 I - $%! /; (? 4 / oh / v <? /7 ! <? A Ob 'L 0 11 * <?< oh Q7 I 1 o *' h (?g4 $ - Jn \oh *A \ \ STLCOPCB4090131