Document XzzJQ2yN5ejKyLk5xv0xoNdKB
Cfi^p/L-4 UtjVT&A* & A-^y.
/P'-le* 4'/r
AUTOM V.y#)3
ytiHCHE^a " MAKING INSTRUCTIONSsBATCH UNIT
c h ec k ed P. V *
CG 03 LOT
CODE KY-795-D ^'W'R 2 919%^
. 'APUS
355
PROCESSES
( ) KY-795-D (1-1)
(>
()
APPROVED BY
EST'D WGT f-W #2fO LBS
() ()
() ()
STANDARD HRS* 8.2
TIME ...../ZZ M
()
()
COMPONENT CONSUMPTION
CG CODE . LOT
PQ
LB
TYPED BY: FWP 4/23/80
4 .... ---------------.------- *---
, CG CODE
LOT
PQ
LBS
1 4 YC002B
93 r 14 YC002B _________ 93
1 4 YC002B-'__________ 93
14 YC0O2B _________ 93
14 YC0O2B ___________ . 93
14 YC002B _________ 93
OTAL EST VP WGT 43PFS
(ttctf$
UIP "KRO.LQR" YELLOW MEDIUM
x NON-BLEEDING
USE I N--
ACCT
' LBS I CODE ' LBS
:03 A 205
1
| KVmjN 60' (990 Cv) WATER IN V-203* SE"
| ^rHjWrtT'SPEED.
I^T^MlEIGH IN DRUM 6 POUR IN
1 jn DUMP IN AND STIR 5 MIN
LO]
I | RECORD: START_,,_____
I I^
FIN .JUSLltr
AGITATOR ON
475
32-D
70X50 YC-2-B
j 3>&9
475 3500
TO 75" (1275 G) W^l/I'H AGITATOR ON. LOW SPEED PUMP V-203 THRU IOMOG AT 24O0-2600 PSI INTO V-205 WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
. HOT' WATER AT 2400-2600 PSI INTO V--205 E&QRDV-205 VOL u>,_" 6 ADJ TO 60" (2100 G)
"SPECT HOMOG STRAINER & CLEAN IF NECESSARY
RUN 1 0" "*75 ? 4 G*) "W A TER " IN T 0" V
~STARJ
ritATCR i'V PUMP' V-205 THRU HOMOG AT 4800-520 PSI ' INTO V&V .
RECORD: TIME START Zjt&/Z TOTAL MINUTES JJztfS. NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
AY VALVE WILL' RECIRCULATE SLURRY TO -V-205 WHEN V-205,MT, RUN IN 5" (240 G) WATER 6 PUMP XfcHRU HOMOG AT 4800-5200 -PSI INTO SV
SE^STEF`"0?"'--SET_FOriMULA~SELicfDR~TO!'ToSITION'~''
(V-243) OR POSITION 10 (V--244)
IjKl PRESS SV CAM RESET PS - SET 22 TC IN AUTO
| REMOTE (TEMP IS SET AT 190-194*F)
| \A i RECORD-LEVELS L'SET R/M COUNTER *1 AS FOLLOWS:
-1 LG teJL PRESET *j
1 4 GAL
RIKE FLOW CONTROLLERS AS FOLLOWS: (N-27-D CONTROLLER) IN MANUAL. .*7? GPM
(N-27--D WATER) IN MANUAL LOCAL S.g GPM
(N-27-D/WATER) RATIO
0.8
1:1?CN-32-D CONTROLLER) IN MANUAL
(N-32-D WATER) IN MANUAL LOCAL
GPM GPM
<N-32~D WATER) IN REMOTE / /I.IATCD N OATtn
i . Pi
I 15-A I 208
i i 27-D I
32-D ms
KM
JUIP
PAGE 2
Y'- 2/J
CG 03 KY-795-D* EST WGT 4612*
J l^MJPERATOR STEP PB ,
I RECORD LEVEL 2LG &?...% IF <35% FOLLOW SOLUTION
MAKE-UP PROCEDURE FOR N-27-D
yft L^DJUST SV TC 68" (3495 G)
' RECORD PH/.*._& ADJ TO II..1-1 1*3 WITH N-7-D AT
%. <10 PARTS WATER TO 1 PART N-7--D)
IPH-0N INTO SV. RECORD: p|-|
ASSUME 50%
OPERATOR STEP PB
I5 _S TEP ~ 0 67397" A F T ER~ HEA T - UP ~ R EC 0 R 57.. PYCZjfif*
TCH 3.FC20, 8FC10, 6 8FC20 TO AUTO
OPERATOR STEP PB-
SPLSTEP 10/43. WHEN 3FC20, 8FC10 L 3FC20 FLOWS
ffRE IN LIMITS, SWITCH 3FC1 TO ALTO & PB
SfiL-STEP 11/44. WHEN 3FC1 , 3FC20 FLOWS ARE IN
LIMITS, SWITCH 3FC20 TO REMOTE
OPERATOR STEP PB
DURING STRIKE RECORD: SP STEP
//*
V-243/V-244 13/46 (30 MIN)
9.pr
m*>
14/47 (60 MIN)
{JSl 9.0-10.0 MJFj L
15/48 (2 HRS)
iUM? . 0-1 0.0 Jl>
16/49 <3 HRS)
fc*_9.0-1O.0 Jili
17/50 (FINAL 3 HRS)
k<&. 7.5-0.5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV h NOT
IN LOG. IF ""IN M._ PH >0.5, ADJ TO 7.,5-8.5.
6 RECORD: PH .........
ASSUME
RUM | 6
WEIGH INTO 55 GAL DRUM FILL WITH WATER 6 STIR 2 MIN
ASSUME 50%
VX&XW 'STEP 17/50 ~ AFTER CHECKING PH, OPERATOR (. .
W j*JSP STEP 23/53 - RECORD: PH4.SL (3.3-3.7)
IF NECESSARY ADJ PH (DOWN ONLY) TO 3.3-3.7
RECORD: PH ....
NOTE: DISSOLVE EXTRA N-15-A IN WATER AT 135-140
jfci^IN DRUM. USE 30 GAL WA^ER TO 50* N-15--A. I
STIR 5 MIN AFTER EACH ADDITION.
U
SIFT IN
*/T 150
SIPHON IN N-7-D FROM S 29 IN 10..12 MIN h STIR I
MIN
m*
RECORD: PH ftjt4.-4.2> & J1F NECESSARY ADJ TO
I -PH 4.0-4.2 6 RECORD : PH
O
ASSUME 77% .. ....
I (DILUTE 10 TO 1 WITH WATER)
ASSUME 50% I
! | SIPHON N-7-D INTO SV
JJkrTlOPERATOR STEP PB
.SP STEP 24/54 - POUR IN &STIR 15 MIN
#m\ OPERATOR STEP PB
-SP STEP 60 - BATCH COMPLETE
L >4*r OPERATOR STEP PB
T#
240
1
START ............................. FINISH
OP'f'R
TIME SP STEP
:ime SP STEP
USE LBS
ti
DUP050456377
DUP050456378
N32046.01
i
)'y\
i
fi
DUP050456379
DUP050456380
N32046.02
DUP050456381
DUP050456382