Document Xzj7bKoewX4nxve3eJa32KE3G

PYDRAUL Fire-Resistant Hydraulic Fluid SELECTOR I A guide to selecting the correct Pydraul fluid for your hydraulic system. O-FF/3 p "Nothing contained herein is to ba construed as a recommendation to use any product in conflict with any patent. MONSANTO MAKES NO WARRANTIES AS TO THE FITNESS OR MERCHANTABILITY OF ANY PRODUCTS REFERRED TO. no guarantee ol satisfactory results from reliance upon conlalned Information 01 recommendations, and disclaims all liability for any resulting loss or damage." Registered Trademark o* Monsanto Company Organic Division/800 N. Lindbergh Blvd./St. Louis, Missouri 63166 0237*37 TOWOLDMONOQ27649 PYDRAUL FLUIDS Development Fire protection for industrial hydraulic operations began with Pydraul in 1951. Pydraul fluids have since served industry with millions of machine hours of fire-free operation. Pydraul fluid has never contributed to a fire -- not even when sprayed from the broken ends of high pressure hydraulic lines onto white-hot surfaces. New ways are continuously being explored to im prove the excellent performance records of Pydraul fluids. The first Pydraul fluid, generalpurpose Pydraul F-9, has grown to a family of 12, specially tailored, fire-resistant hydraulic fluids. Each answers a major but specific hydraulic fluid need for industrial use. In addition to guarding against fire, each Pydraul fluid lubricates as well as premium grade oil. Pydraul fluids have an swered the need of virtually every industrial hydraulic operation, indoors and out -- from the sub-zero, outdoor hydraulic lift operations for refineries and blast furnaces to the low-viscosity fluid demands of high-speed, precision machine tools. Performance Pydraul fluids offer a wide range of viscosities from which you can select the proper range speci fied by your hydraulic equipment manufacturer. Whichever Pydraul fluid you select, each provides the same protection against fire, premium lubric ity, ease of maintenance, and freedom from corrosive action and foam. Pydraul hydraulic fluids also offer several additional benefits -- REDUCED FIRE INSURANCE RATES Pydraul eliminates fire hazards from hydraulic operations, reduces fire threats to surrounding structure and equipment. Insurance premiums for plants using Pydraul are often lower than pre miums for operations using petroleum oil. LONGER PUMP LIFE Machines which operate on water-based fluids frequently require pump repair or replacement as often as every two or three months. Machines which use Pydraul hydraulic fluids can operate on the same pump for several years. Pydraul hy draulic fluids give the same long pump life as the finest grade petroleum oil. NO CORROSION PROBLEMS Any metal hydraulic system component in contact with Pydraul will not rust. Pydraul hydraulic fluids do not lose anti-rust properties even after extended use. MAXIMUM EQUIPMENT RESPONSE Pydraul never produces excessive froth or foam during normal operations to interfere with hy draulic equipment response. Because Pydraul hydraulic fluids lubricate as well as premium petroleum oils, Pydraul permits equipment to operate at optimum response capability. INSPECTION AND REPLACEMENT DOWN-TIME ARE VIRTUALLY ELIMINATED Pydraul hydraulic fluids are designed to be permanent. Pydraul fluids do not wear out. Except for normal "make-up" requirements, you never have to add new Pydraul to hydraulic systems. Pydraul eliminates "drain and change" periods; it does not have to be inspected in your system from month to month -- or replaced from year to year. |__________________ 1 0237438 I TOWOLDMONOQ27650 Converting to Pydraul is Easy No matter what type of hydraulic fluid you now use in your equipment, you can easily convert to Pydraul. Virtually every type of hydraulic ma chinery requiring a fire-resistant hydraulic fluid has been converted to Pydraul. Equipment manu facturers are experienced in converting machinery to Pydraul and should be consulted for their specific recommendations. Some manufacturers will tell you exactly what seals to change. Most can supply the correct seals. Machines operating on a straight synthetic, fireresistant fluid can be converted to Pydraul with out interrupting your production. When converting to Pydraul A-200, Pydraul 625, or Pydraul AC, simply add Pydraul as make-up. To convert to other Pydraul fluids, drain the old fluid and refill with the Pydraul fluid. No flush is necessary. For best seal performance, make your future seal selection according to recommenda tions in the booklet "Converting to Pydraul Hydraulic Fluids." Machines operating on oil or water-based hy draulic fluids require the few simple steps out lined below. These steps are necessary to clean the system of the old fluid and to change to dynamic seals compatible with Pydraul. CHECK FOR LEAKS Check your entire system for leaks before you shut down. Mark any leaks for sealing after the system is drained. DRAIN THE SYSTEM Drain your present fluid as completely as possible from reservoir, lines and cylinders. Flush system with steam or warm water to avoid residual oil and water-glycol sludge which can reduce Pydraul fluid fire-resistance. You may also be able to do this by opening unions at low spots in your system and blowing out with clean dry air. Seal any leaks. CLEAN RESERVOIR AND FILTERS If your reservoir is painted, use a commercial paint remover or scrape out the interior to prevent paint deterioration later on. Wipe your reservoir clean with lint-free rags. Clean or change the cartridge in your filter. CHECK PUMPS Check your pumps thoroughly for wear. Replace any worn parts. CHANGE SEALS. PACKINGS AND HOSES Change your dynamic seal to seals compatible with Pydraul hydraulic fluid. If you use reinforced type hoses which are in good condition, you normally won't need to change them. If your hoses undergo severe flexing, we recommend butyl or Teflon-lined hoses. Your accumulator diaphragms should be of butyl, fiuoroelastomers, EPR or silicone. Avoid buna elastomers, neoprene and natural rubber in dynamic seal locations. RECONNECT LINES Reconnect your lines, and tighten firmly. Fill your system with Pydraul to the manufacturer's recommended level. START AND STOP PUMP With the hydraulic controls in neutral, start and stop your pump several times, without allowing the system to reach working pressure. This procedure will lubricate the pump. Then you can leave the pump on to bring the system up to working pressure. RUN THROUGH CYCLE Run through the full operating cycle several times to use all parts of your system. Bleed any trapped air through the petcocks. Check your fluid level and add Pydraul if necessary. ASK FOR THE BOOKLET "Converting to Pydraul Hydraulic Fluids," for complete information. HOW TO EQUIP NEW MACHINERY WITH PYDRAUL When ordering new hydraulic equipment, simply specify, "For use with Pydraul hydraulic fluid" and state the specific Pydraul you will use. 023l*3<* TOWOLDMONOQ27651 PHYSICAL PROPERTIES Appearance Spec. Gravity 25/25C Neutralization No. (acidity) (mg KOH/gm) max. Moisture (max.) VISCOSITY Centistokes (n 100 F. 210 F. Saybolts as (?/ 100 F. measured: 210 F. "Absolute Saybolts" ( 100 F. (SSU X Density) 210 F. Pour Point Compressibility X106 sq, in. lb. Bulk Temperature Max. (tor continuous operation) Boiling Point F at 760 mm Hg. Coefficient ol Thermal Expansion per F. Specific Heat (BTU lb. 0 F.) (( 77 F.) Thermal Conductivity BTU hr. ft. F. Vapor Pressure Hg (a 200 F. Bulk Modulus / Room Temp. \ { 1000-6000 ) V psi / Solubility in Water FIRE RESISTANCE TEST High Pressure Spray Test AMS-3150C and Federal Test Method Std. 791. Test fluid sprayed at 1000 psi through orifice, passing through flame of oxyacetylene torch, 6000 F. Low Pressure Spray Test (AMS*3150C). Test fluid sprayed at low pressure over ignited, oil-soaked rag to determine degree of increase in flame intensity. Hot Manifold Test (Federal Test Method Std. 791). Test fluid dripped on tube at 1300 F. Molten Metal Ignition Test Test fluid exposed to the surface of aluminum alloy at 1200 F., to test for spontaneous ignition. Ffre-resittancs Advantages of Pydraul Pydraul fluids protect hydraulic equip ment and personnel with permanent fire protection. Pydraul fluids contain no water to evaporate and leave a flammable residue. During their more than one billion machine hours of use, Pydraul fluids have been accidentally sprayed over molten metal, through electrical arcs, into flames and sparks --without causing fire. Pydraul fluids have never caused or contributed to a hydraulic fire in any type of equip ment. They pass all of the important ignition tests for fire-resistance. PYDRAUL F-9 Cloudy Blue Liquid 1.280-1.295 0.10-0.35 0.20% 43 to 53 5.0 to 5.8 225 SSU 43.3 SSU 327 SSU 52 SSU -5F. 2.58 225 F. 644 F. 0.00041 0.32 0 067 0.1mm 387,000 Negligible PYDRAUL 60 Cloudy Blue liquid 1 088-1 091 0.25 o 10% 9 6 to 10 4 2 3 to 2 5 60 SSU 35 SSU 60.5 SSU 35 SSU -70 F. 3 05 175 F. 707 F. 0 00044 0 42 0 047 0 01mm 328,000 Negligible 1 h Does not flash or ignite up to 3*4 feet from orifice. Self-extinguishing. Se No increase in flame intensity. Does not flash or burn. Slight increase in flame intensity. t Intermittent flashing and burning. Does not burn after leaving tube. Sli In' Lit Does not ignite: flashes by spark. Does not ignite. Do Monsanto introduced Pydraul F-9 as industry's first straight synthetic, fire-resistant hy draulic fluid. Pydraul F-9 rapidly became the standard against which all other syn thetic hydraulic fluids were judged. Today, it is still con sidered the basis tor compari son. Pydraul F-9 is now used in every major type of die casting machine and a wide variety of other equipment found in the metal-working, glass, and process industries. No other fire-resistant hydraulic fluid has more onthe-line proven performance to offer. Low viscosity Pydraul 60 flows freely at --20" F. It retains its properties and thermal stability at temperatures up to 200 F. In hydraulic operations that require precision flow instantly, Pydraul 60 supplies smooth operation from machine start to stop; it offers flow-on-demand operation without hydraulic lag. Pydraul 60 offers excellent, fire-resistant, hydraulic operation with vane, gear and piston pumps in high-speed machine toots. P; d k n; si th fa di is s g< in m 1 le h 023^ TOWOLDMON0027652 PYDRAUL 160 Cloudy Blue Liquid 1.120-1.131 0 17 0.10% 29 to 34 6.9 to 8.1 145 9 SSU 52.9 SSU 163 SSU 56 SSU -55 F. 3 13 150 F. 617 F. 0.00042 0 40 0 072 0.1 mm 319,000 Negligible PYDRAUL A-200 Cloudy Blue Liquid 1,415-1 430 0.80-1.10 0.05% 30.0 to 33.0 2.8 to 3.0 144 SSU 35 7 SSU 204 SSU 48 SSU +15 F. 2.28 250 F. 620 F. 0.00040 0.28 0.068 0.2mm 438,000 Negligible PYDRAUL 625 Cloudy Blue Liquid 1.360-1.400 0.30 0.15% 125 to 145 5.7 to 6.2 625.7 SSU 45.9 SSU 845 SSU 59 SSU +30 F. 2 66 225 F. (max. exit air temp. 350 F.) 724 F. 0.00040 0.28 0.065 0 09mm 375,000 Negligible PYDRAUL AC PYDRAUL AC WINTER GRADE 28 Clear Blue Liquid 1.345-1.385 0.15 0 15% Clear Blue Liquid 1 275 1 295 0 15 0 15% 82 to 92 4 6 to 5 0 408 8 SSU 42.1 SSU 550 SSU 50 SSU +20 F, 2 66 225 F. (max. exit air temp. 350 F.) 688 F. 0 00040 0.32 0 066 2 0 x 10' 375,000 Negligible 26 to 30 3 5 to 3 9 408 8 SSU 42 1 SSU 180 SSU 52 SSU 0 F. 2 66 225 F. (max. exit air temp. 350 F.i 688 F. 0 00040 0 32 0 066 2 0x 10' 375,000 Negligible Self-extinguishing. Does not flash or ignite up to 31/? feet from orifice. Does not flash or ignite up to ZVz feet from orifice. Does not flash or ignite up to 3J4 feet from orifice. Does not flash or ignite up to 3`A feet from orifice. Slight increase in flame intensity. Slight increase in flame intensity. Very slight increase in flame intensity. Very slight increase in flame intensity. Very slight increase in flame intensity. Intermittent flashing and burning. Little burning in pan below. Does not flash or burn. Does not flash or burn. Does not flash or burn. Does not flash or burn. Does not ignite. Does not ignite. Does not ignite. Does not ignite. Does not ignite. Pydraul l&O is used in hy draulic systems to control fuel-to-alr ratios for blast fur naces. soaking pits, and other similar related equipment. Al though developed especially for severe cold-weather, out door operations. Pydraul 150 is alsp used for certain mis sile-launch projects and in gears of LOX pumps located In oxygen-rich atmospheres at missile-fueling sites. Pydraul 150 also performs as an excel lent low-viscosity fluid for high speed machine tools. Pydraul A-200 is one of the most widely used, generalpurpose, fire-resistant hy draulic fluids in industry. Introduced in 1959, it was the first fire-resistant, straight synthetic hydraulic fluid to break the "price/performance barrier." Pydraul A-200 performs like premium-grade petroleum oil in a wide variety of industrial applications, from die-casting to aluminum extrusion. It protects plants and personnel with chemically "inherent" fire-resistance, yet costs less than other straight synthetic fluids. High viscosity Pydraul 625 is tailored for ultra-heavy-duty hydraulic operations, such as for large industrial presses and pumps. Pydraul 625 is also used as a fire-and-explosion-resistant air compressor lubricant. Pydraul 625 can be used in any equipment requir ing an 800 to 1000 SSU oil. Pydraul 625 has all the good performance characteristics that have won Pydraul fluids the reputation of quality and dependability throughout in dustry. In years of industrial field use, Pydraul 625 has proven to be a top-grade lubricant. Pydraul AC is a special safety lubricant for air compressors which provides several impor tant advantages over petro leum oil for this use. Pydraul AC reduces the threat of com pressor fires and explosions by eliminating combustible mists and minimizing carbo naceous residues. Costs of compressor down time and cleaning are greatly reduced, because Pydraul AC virtually eliminates deposits on exhaust valves, in coolers, and in piping. These lower maintenance costs alone usually justify Pydraul AC for air compressors. Pydraul AC Winter Grade 28, a low temperature formulation of Pydraul AC lubricant. It is recommended for air com pressors which operate in low ambient temperatures. | TOWOLDMONOQ27653 Pydraul Viscosities Laboratory viscosity measurements of SSU (Saybolt Seconds Universal) are affected by fluid density. Because all petroleum oils used for hydraulic operations have similar densities, their measured viscosities can be compared; however, the densities of synthetic fluids differ from one another and from petroleum oils. To compare viscosities, measured viscosities of synthetic fluids must be corrected for density. Each curve on the two charts (SSU and Centistokes) shows the viscosity-temperature relation ship modified for the difference in density of the indicated Pydraul fluid. By comparing these curves with viscosity curves of light, medium, and heavy grades of petroleum oils, it can be seen that Pydraul fluids virtually duplicate viscosities of petroleum oils at normal operating temperatures. IIHPdWTUn KWHS FMKNHtll Ttmuiun. Moms imhhheii HURRAS UR KGRUSWHNHIIl 1------------------------------------------------------------------------------------------------------------------------------------6 - TOWOLDMONOQ27654 Pydraul Lubrication Properties Pydraul fluids lubricate as well as premium petro leum oil. Because of this premium lubricity, Pydraul fluids give the same long pump life as premium petroleum oil. Equipment responds at its optimum capability. And Pydraul fluids are designed to be permanent -- they never evaporate or wear out. PYDRAUL Ft Timken Load (Passing) .Almen Wear Almen Load 50 lbs. 17,500 psl 2.0 mg@ 4,000 psl 43 lbs. 25,000 psi Falai Load--Jaw Load--Lbs. --Torque--lb. inches Falex Wear (Under continuous load @ 100 lbs., loss in inches) 1st 10 minutes 2nd 10 minutes 4100 93 0 000428 0.000190 hell Feur-Ball Wear (1ITF. 1 hr., 1)0 rpm, nan war) Steel on Steel 10 kg. 40 kg. Steel on Bronze 10 kg. 40 kg. 0.28 0.67 1 16 1 28 P14urmra. Teat--Vickera 1M0 hra.) (V-10B-C, Ring, grams (loss or gain) Vanes, grams (loss or gain) Bushing 2015 grams (loss or gain) Bushing 2016 grams (loss or gain) -0.0084 -0.0011 +0.0120 -0 0063 PYDRAUL 0 14 lbs. 7,400 psi -- 48 lbs. 25,000 psi 2300 73 0 000475 0.000380 0 27 0.48 0 82 2 35 --0.0037 -0.1859 +0.0008 -0.0020 PYDRAUL ISO 40 lbs. 18,200 psi 3.9 mg<$ 4,000 psi 46 lbs. 23,000 psi 2000 64 0.000428 0 000332 0.36 0 51 0.80 1.58 -0.1212 -0.0378 -0.1601 -0 1134 Values lor Pydraul AC Winter Gradt 28 or* essentially equivalent lo those lor Pydraul AC. PYDRAUL A-ZOO 50 lbs. 16,300 psi 1.3 mgfe 4,000 psi 44 lbs. 24,000 psi 4200 90 0.0003BO 0.000360 0.29 0.43 1.40 1.70 -0.0848 -0.0191 -0 0151 -0.0217 PYDRAUL 812 55 lbs. 18,000 psi -- -- 1800 35 .. _ -- 0 25 0.44 0.87 ... -0 0013 -0.0021 ~|-0.0081 -0.0057 PYDRAUL 126 55 lbs. 21,200 psi 2.2 mg(o. 4,000 psi 50 lbs. 23.000 psi 4100 89 0 000618 0 000332 0.26 0 62 1.10 1 19 -0 0013 -0 00)5 -0.0045 -0.0050 PYDRAUL AC* 50 lbs. 23,250 psi -- ___ 3600 98 0 000426 0 000285 0.32 0.70 . .... -- -0 0076 +0 0014 -j 0 0040 -{-0 0045 Mixing Compatibility PYDRAUL WITH OTHER HYDRAULIC FLUIDS CELLULUBE 90 150 220 300 550 HOUGHTO-8AFE 1010 1055 1120 1130 F9 60 160 200 312* 626 AC AC-WG2S NO YES NO YES NO YES YES NO YES NO YES NO YES YES NO YES NO YES NO YES YES NO YES NO YES NO YES YES NO YES NO YES NO YES YES YES YES YES YES YES NO YES NO YES NO YES YES NO YES NO YES NO YES YES NO YES NO YES NO YES YES NO YES NO YES NO YES YES YES YES YES YES PYDRAUL WITH OTHER PYDRAUL FLUIDS F9 60 150 200 312* 626 AC AC-WG28 F9 60 150 200 312 625 AC AC-WG28 - NO YES YES YES YES YES NO - NO YES NO YES YES YES NO - YES YES YES YES YES YES YES - YES YES YES YES NO YES YES - YES YES YES YES YES YES YES - YES YES YES YES YES YES YES YES YES YES YES NO YES YES YES YES YES YES NO YES YES - WATER-GLYCOL and WATER-OIL EMULSION Fluids - Pydraul hydraulic fluids are not compatible with these fluids. *Pydraul 312 Is one ol a lamlly ol naw Pydraul fire-resistant fluids eharactarliad by hl|h performance and low cost. Tha othar fluids In this lamlly have thy soma compatibility as Pydraul 312 with other hydraulic fluids and with other Pydraul fluids. Tha naw Pydraul fluids Includa: Pydraul 90, Pydraul 125, Pydraul 230, Pydraul 312, and Pydraul 5*0. 0237*^3 7 TOWOLDMONOQ27655 Handling and Storage As with all specialized industrial fluids, certain precautions are advisable when handling Pydraul fluids. No health problems should arise when Py draul fluids are used as recommended. Avoid repeated or continuous skin contact. Re peated or prolonged contact can lead to drying and skin "chapping." Where prolonged skin contact cannot be avoided, gloves should be worn. At room temperatures, there is no vapor inhala tion hazard from Pydraul; however, inhalation of vapors at high temperatures should be prevented. In animal experimentation, exposures to vapors for one hour showed local respiratory irritation, although no systemic effects were produced. Although eye irritation studies using Pydraul at full strength indicate Pydraul is a mild irritant, there is no evidence to show Pydraul causes permanent damage to eye tissues. If Pydraul fluid is splashed or sprayed into the eyes, eyes should be thoroughly flushed with water and the workman referred to a physician. To relieve irritation, physicians have used 1% pontocaine solution, as well as the ophthalmic cortisone acetate solution. Pydraul hydraulic fluids can be stored at sub zero temperatures without fluid damage. Before using, simply allow the fluid to warm to room temperature. Drums stored outside should be sealed tightly and placed in a horizontal position to keep out moisture. DISTRICT SALES OFFICES ALL DIVISIONS ATLANTA. GEORGIA 30326 Lenox Towers East 3400 Peachtree Pd. N. E. -- Suite 1711 Tel. (404) 577-2260 BOSTON, MASSACHUSETTS 02149 Everett Station Tel. (617) 387-5010 CHICAGO, ILLINOIS 3158 Des Plaines Ave. Des Plaines, Illinois 60018 Tel. (312) 296-6688 CINCINNATI, OHIO 45206 1501 Madison Road Tel. (513) 751-6707 CLEVELAND, OHIO 44122 3645 Warrensville Center Rd Tel. (216) 991-5400 DETROIT, MICHIGAN 48235 500 Northland Towers East Tel. (313) 357-0910 HONOLULU, HAWAII 96812 205 Pacific International Bldg. 677 Ala Moana Bivd., P. 0. Box 3824 Tel. (808) 512-744 HOUSTON, TEXAS 77002 1300 Main Street Tel. (713) Capitol 3-4011 LOS ANGELES, CALIFORNIA 90022 6670 E. Flotilla St. Tel. (213) 723-2492 MINNEAPOLIS, MINNESOTA 55402 912 Northstar Center 110 S. Seventh St. Tel. (612) 339-4651 NEW YORK, NEW YORK 10017 277 Park Avenue Tel. (212) 922-4111 PITTSBURGH, PENNSYLVANIA 15222 No. 4 Gateway Center Bldg. Room 534 Tet. (412) 261-2156 ST. LOUIS, MISSOURI 63166 800 N. Lindbergh Blvd. Tel. (314) Oxford 4-1000 SAN FRANCISCO BAY AREA 2710 Lafayette, Santa Clara, Ceiif. 95052 Tel. (408) 243-0414 SEATTLE, WASHINGTON 98104 911 Western Avenue Tel. (206) Main 2-4203 SPRINGFIELD, MASSACHUSETTS 01101 730 Worcester Ave. Tel. (413) 788-6911 WILMINGTON, DELAWARE 19803 2005 Concord Pike, Fairfax Tel. (302) Olympia 8-6531 Additional District Offices are maintained by: Agricultural Division LULING. LOUISIANA 70070 P. 0. Box 174 Tel. (504) 764-6263 MEMPHIS, TENNESSEE 38113 1023 Riverside Drive P.O. Box 13248 Tel. (901) Whitehall 7-3151 Textiles Division AKRON. OHIO 44313 3030 West Market St. Tel. (216) 836-7941 ATLANTA. GEORGIA 30303 Atlanta Merchandise Mart 240 Peachtree St.. N. W. Tel. (404) 577-2260 CHARLOTTE, NORTH CAROLINA 28202 Wachovia Bank Building 129 West Trade St. Tel. (704) 376-9871 ENGLEWOOD CLIFFS. N. J. 07631 661 Palisades Ave. Tel. (201) 568-2151 NEW YORK. NEW YORK 350 Fifth Ave. Tel. (201) 556-5100 Hydrocarbons & Polymers Division-Lion Oil * EL DORADO, ARKANSAS 71730 Lion Oil Building Tel. (501) Union 3-3111 JACKSON. MISSISSIPPI 39209 P. O. Box 10937 Westland Station Tel. (601) 352-3648 LITTLE ROCK, ARKANSAS 72203 1515 West Seventh St. Tel. (501) Franklin 6-2437 MEMPHIS. TENNESSEE 38113 1023 Riverside Drive P, 0. Box 13248 Tel. (901) Whitehall 7-31 51 Organic Chemicals Division (Rubber industry) AKRON, OHIO 44311 920 Brown Street P. 0. Box 2307 Tel. (216) Hemlock 4-1921 MONSANTO. 800 N. LINDBERGH BLVD., ST. LOUIS, MISSOURI 63106 TOWOLDMONOQ27657 Q23 7niit> MONSANTO, 800 N. LINDBERGH BLVD., ST. LOUIS, MISSOURI 63166 9 TOWOLDMONOQ27658