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LOSS PREVENTION AUDIT Page 24 Mechanical Integrity FIRE PROTECTION SYSTEMS REFERENCES: Minimum Requirements C 1. Yes [X] No 0 Do you have fire monitors and/or fixed sprinkler systems to protect flammable areas? Plans: The hazardous waste storage area does not have a fire monitor/sprinkler system. Fire extinguishers are in this area. Fire protection deemed unneeded in 1992. A 2. Yes[X] No 0 NA Q Do you have a plant program to routinely exercise/test fire monitors and fixed sprinkler systems? Plans: Fire monitors and C-2Q1-A sprinkler are checked monthly bv operations /valves stroked). A 3. Yes [X] No 0 Is your extinguisher inspection and testing up-to-date? Plans: Tested annually - last date: 11-28-93. B 4. Yes [X] No 0 Are the size and type of extinguishers appropriate to the anticipated fire - for example, a "C" rated extinguisher where electrical fires could be expected? Yes [X] No Are they properly located (i.e., office, MCC, switchgear rooms)? Plans: (Revised 02/18/94; cmk) 3/28/95; LAD:bwb DO A 047069 CONFTOENTTAI LOSS PREVENTION AUDIT Page 25 A 5. Yes [X] No 0 NA Have your employees participated in annual fire extinguisher training? Last Training Date: December. 1993 (annual training). Plans: Hands-on (3-year training') to be completed by end of 1994. B 6. Yes 0 No [X] Do you have hose cabinets? Yes No [X] If yes, are employees trained on their use? Yes 0 No [X] Is there a Preventative Maintenance Program on the hoses? Yes Q No [X] Are the hose cabinets necessary? Date of last hose test: C 7. Yes No [X] Do office areas, MCC's, switchgear, computer rooms and unoccupied buildings have smoke detectors alarming in a 24-hour/day occupied area? (LPP 9.1 and 9.2) Plans: Only computer room has smoke and temperature detectors. Looking at putting smoke detectors in shop. MCC's and 3601. A 8. Yes [X] No 0 Are checks of smoke detectors made routinely and documented? (LPP 10.13) Plans: Annual checks performed bv Security - last test: 5-27-94. C 9. How is your structural steel protected from a spill fire? (LPP 10.10) Plans: CA II has no fireproofing on structural steel. Basically. CA II has only two flammable materials: Hydrogen, produced in the chlorine cell area and compressed in Hydrogen Recovery. Also, hydrogen is used as cooling medium in two generators and supply is from a tube trailer. The other flammable is fuel gas, used for combustion in gas turbines (no storage). In these areas fireproofing is not existent, however, these areas are within reach of fire monitors. DO A 047070 CONFTDFNTTAl (Revised 02/18/94; cmk) 3/28/95; LAD:bwb LOSS PREVENTION AUDIT Page 26 B 10. Yes Q NoQ NA [X] Is fire proofing well maintained? (LPP 10.10.7) Yes 0 No Is there an inspection program? Date of Last Inspection? Plans: B 11. Yes [X] No 0 NA Q Is pipe insulation on hot lines (i.e.: 150# steam or DOWTHERM*) in good condition to prevent a chemical leak from entering the insulation and auto-igniting? (LPP 10.12.4) Plans: Continued routine maintenance. A 12. Yes [X] No D NA [] Are gas AND spill detectors adequately maintained (LPP 9.9.6) and tested routinely? (LPP 10.13) Provide Documentation. Plans: Chlorine gas detectors. B 13. Yes D No [X] Do you maintain foam within your area to fight fires? (LPP 5.8) If yes, what kind of foam is used and when was the material last tested? N/A Contact the Fire Department for the above information. Plans: The Division fire department maintains foam. *Trademark of The Dow Chemical Company. (Revised 02/18/94; cmk) 3/28/95; LADrbwb 00 A 04707 OONFTDFNTTA! LOSS PREVENTION AUDIT Page 27 B - DELUGE & SPRINKLER SYSTEMS REFERENCE: Fire Protection Manual ~ The intent of this page is to assure that fire protection systems are properly maintained. Your Loss Prevention contact can assist with filling this out. EXAMPLE 1 Adequate access to valves during an emergency? Yes Yes Explosion or traffic exposure to valve? No No Explosion or traffic exposure to piping? No No Is the valve freeze protected? Yes No Is the system adequately drained of water? Yes Yes Is the pilot system adequately drained of Yes N/A r^remoteclump switch labeled on deluge Yes Yes Cate`oYmost recent 2" drain test? 1/18/85 9-6-94 Static pressure in recent drain test (psig)? 92 N/A Flowing pressure in recent drain test (psig)? 90 N/A Design flow (gpm)? 2123 '`Manual Design pressure at deluge valve inlet (psig)? 11 N/A Date of last flow test? 10/12/86 9-6-94 Were there plugged heads/corrected? Yes/Yes N/N/A Are any pilot heads painted? No N/A Is there any missing or damaged pipe? No No * Never Calculated. 2 / 3 / NOTE: CA II does not have a deluge system. Use another page ifyou have more than three systems. DO A 04707? conf t dfnt t ai (Revised 02/1 S/94; cmk) 3/28/95; LAD:bwb Monitor Gun and Hydrant Flush Log for 1994 Block 5 Tank Farm 6 Tank Farm 8 Poly A 9 Poly B 15 Glycol I 16 Solvents 17 EDCI 19 CPE 25 R&D 26 Chlorine 28 Power I 35 ENVIRONMENTAL 36 CAn 37 Power II 41 Tank Car & Bldg 48 LHC n Jan - Jun 03/94 03/94 02/94 02/94 02/94 02/94 02/94 02/94 02/94 02/94 03/94 02/94 03/94 03/94 03/94 03/94 Jul - Dec 10/94 10/94 10/94 10/94 10/94 ts <r DO A 0470 f.ONFTDFNTT 1 0O&94 2.-05:04 PM Sprinkler Valve Inspection and Maintenance -1-------------------------------------------Block 36 CA II System 1 West Compressor Serial # AIR OPERATOR PSI 0 Valve Size 2 Gals Per Min M Vent Size 0 # of Circuits 0 Air Line Restrictions 0 08- 11-93 09- 06-94 AIR OPERATOR, INSPECTED, PULLED NOZZLES . FLUSHED SYSTEM AIR OPERATOR, INSPECTED, PUT,LED NOZZLES . FLUSHED SYSTEM 00 A 047074 i OONFTDFNT1 Al 1 MW 7J034AM Sprinkler Valve Inspection and Maintenance Block 36 CA II System 2 East Compressor Serial# air OPERATOR PSI 0 Valve Size 2 Gals Per Min M Vent Size 0 # of Circuits 0 Air Line Restrictions o OS-11-93 09-06-94 AIR OPERATOR, INSPECTED AND PULLED NOZZLES FLUSHED SYSTEM AIR OPERATOR, PULLED NOZZLES AND FLUSHED SYSTEM AIR OPERATOR, INSPECTED AND PULLED NOZZLES FLUSHED SYSTEM AIR OPERATOR, PULLED NOZZLES AND FLUSHED SYSTEM t DO A 047075 J OONFTDFNTIAI 1 715034 AM CHLOR-ALKALAI # 2 FIRE EXTINGUISHER REPORT 11/28/93 SERVICED BY: DOOLEY TACKABERRY 17 10# FORAY 48 15# C02 22 20# DC 1 75# C02 6 9# HALON 1 HALON 1301 SYSTEM 1 150# DC STA TYPE NO LOCATION HST COMMENTS AREA 100 OFFICE BLDG & SHOP AREA 100 9# HALON 101 102 103 104 105 106 107 109 110 111 112 113 114 [2] 115 116 119 120 123(3 EA) 124(3 EA) 125 126 127 10# FORAY 9# HALON 15# C02 9# HALON 10# FORAY 15# C02 15# C02 15# C02 9# HALON 10# FORAY 10# FORAY 15# C02 20# DC 15# C02 20# DC 15# C02 15# C02 20# DC 15# C02 10# FOEAY 10# FORAY 10# FORAY ENTRANCE TO COMPUTER ROOM IN HALLWAY OUTSIDE OF OFFICE #14 ENTRANCE TO COMPUTER ROOM CONTROL ROOM S DOOR CONTROL ROOM E WALL PERMIT OFFICE NW DOOR CONTROL ROOM W EXIT OF LAB OUTSIDE W WALL 480 SWITCH GEAR TDC FILE ROOM S WALL NEW LUNCH ROOM W WALL CHANGE ROOM S DOOR INST. SHOP S DOOR INST. SHOP N DOOR OF SHOP N DOOR OF SHOP I-BEAM IN SHOP AREA ELECT MAINT SHOP DOOR FIRE WATCH ONLY - STATION FIRE WATCH ONLY - STATION NW IN HALL BY DOOR S OF SECRETARY'S OFFICE S OF CONF. ROOM AREA 200 LIQUIFACTION & BRINE AREA 201 20# DC 202 20# DC 203 15# C02 204 15# C02 205 15# C02 206 20# DC 207 20# DC 208 20# DC 209 15# C02 210 15# C02 211 15# C02 SE CORNER DRUM STORAGE AREA NE CORNER DRUM STORAGE AREA N OF T-35 FREON COMPRESSOR S OF T-101B WOFD-213 S OF SUMP 2 IN PIPEWAY CL2 COMPRESSOR DECK S CL2 COMPRESSOR DECK N SE OF CL2 COMP IN PIPEWAY TOP OF D-101 A & B MIXERS 301 302 305 306 (2) 15# C02 15# C02 15# C02 15# C02 307 75# C02 AREA 300 CELL AREA E END S6 & S7 PLATFORM WALKWAY BETWEEN SERIES S WALKWAY BETWEEN SERIES N E END S2 & S3 PLATFORM ONE EACH PLATFORM BETWEEN RECTIFIERS 1 & 2 401 20# DC 402 20# DC 403 20# DC 404 15# C02 405 20# DC 501 20# DC 502 20# DC 503 15# C02 504 20# DC 505 15# C02 506 15# C02 508 150# DC 509 20# DC 510 15# C02 511 20# DC 512 20# DC 513 15# C02 514 15# C02 515 15# C02 516 15# C02 518 15# C02 519 15# C02 AREA 400 HYDROGEN AREA N OF D 601 S OF P 603 E OF ARU 601 HYDROGEN RECOVERY MCC 201 W OF WP-800 AREA 500 POWER AREA N END WALKWAY GT 2 DECK WALKWAY FRONT OF GT 2 DECK WALKWAY FRONT OF GT 2 DECK WALKWAY FRONT OF GT 1 DECK WALKWAY FRONT OF GT 1 DECK S END WALKWAY GT 1 DECK GROUND LEVEL BETWEEN GT 1 & 2 BETWEEN AWC-2 & HRU-2 SOFAWC-2 BETWEEN AWC-1 & HRU-1 SOFAWC-1 E WALL 2400 KV MCC 106 S WALL 2400 KV MCC 106 S END TOP OF CT-401 N END TOP OF CT-401 MCC 109 S OF CT-401 NE OF D-401 DO A 047077 OONFTDFNTTAI 520 15# C02 MCC - W OF BLDG 3702 1 521 15# C02 MCC - W OF BLDG 3702 AREA 600 CAUSTIC AREA 601 15# 002 602 15# C02 603 15# C02 604 15# C02 605 15# C02 606 15# C02 607 15# C02 609 15# C02 610 15# C02 611 15# C02 612 15# C02 613 15# C02 614 15# C02 615 20# DC NWE-301 NW OF E-303 S OF EV-303 S OF T-301 W OF D-305 E OF E-404 E OF P-323 N OF S-301 E OF D-302 EV-303 UPPER LEVEL SW CORNER IRON REMOVAL DECK W OF CF-350 UPPER LEVEL W OF T-301 S OF ARU-301 MISCELLANEOUS EQUIPMENT 701 10# FORAY FORKLIFT 702 10# FORAY FORKLIFT C-8 703 10# FORAY STEVEDORE 800 AREA - CA n WAREHOUSE BLOCK 35 801 9# HALON E WALL OFFICE AREA 802 9# HALON W WALL OFFICE AREA 803 9# HALON LUNCH ROOM 804 10# FORAY W DOOR WBSE 805 15# C02 ELECTRICAL ROOM SW CORNER 806 10# FORAY SW DOOR WHSE 807 10# FORAY SE DOOR WHSE 808 10# FORAY CENTER OF WHSE 809 10# FORAY EDOOR OF WHSE 810 10# FORAY DATSUN - FORKLIFT END OF REPORT ******************************** j 00 A 047078 CONF IOFNTIA1 *` ML ENGINEERED FIRE SYSTEMS Bourgeois Bourgeois & Associates, Inc. Station 1 Box 10157 Houma, Louisiana 70363 SALES . design Houma (504)851-0881 Telefax (504) 851-0888 Baton Rouge (504) 924-1073 SOLD TO Invoice Section Dew Chemical USA PO Box 2047 | Midland MI 48641-2047 VENDOR * QlflRfi?? CUSTOMER ORDER NO. ORDERED BY J IA5-1Q33- CHARGE TO lTBTZfil. CA II TAX EXEMPT NO 6004121-003W/DP QUANTITY UNIT M. WRRTT1P-; RESALE PERMIT NO. . ns. DATE SHIPPED 5/25/94 SHIP VIA Our Del PREPAID O COLLECT DESCRIPTION INVOICE INVOICE DATE INVOICE NUMBER 5/27/94 15438 PLEASE REMIT TO Bourgeois & Associates, Inc. Station 1 Box 10157 Houma, Louisiana 70363 FED. I.D. NO. 72-1017064 Louisiana Contractors License Number 19331 JOB Q4-S001 D PARTIAL INCOMPLETE F.O.B. SLM Brairgeo: CUSTOMER NO. TERMS Jobsite Net 30 Days UNIT PRICE AMOUNT Hrs Systems Technician and equipment to perform annual inspection of fire detection system as per attached service ticket 32.50 130.00 J DO A 047079 t.ONriDFNTTAL SUB-TOTAL FREIGHT 130.00 TAX mmm 130.00 PAST DUE INVOICES SHALL BE SUBJECT TO 1V4% (ANNUAL RATE OF 18%) SERVICE CHARGE PER MONTH. RETURNS FOR CREDIT WILL BE ACCEPTED WITHOUT WRITTEN AUTHORIZATION H,,,,<Un,, bourgeois & Associates, Inc. 170 Thompson Road Station 1 Box 10157 Houma, Louisiana 70363 CHARTER MEMBER FIRE SUPPRESSION SYSTEMS ASSOCIATION license Number 11331 1ro (504) 051-0081 FAX (504) 851-0080 TERMS: QjJlWJLe) UU^J\v/lUJLm=^L^ /"phone _ %<?%->&> ORDER TAKEN BY w' DATE OF ORDER customers order number S7&/76/ E-OAY WORK CONTRACT EXTRA 'N mss? J06U0CATI0N JOB PHONE V 3* ___ y / 3>o/ SiaPTING date. QTY. s. cm 1 MATERIAL /d si~-r? PRI CE AMOU NT _ A A "7A DESCRIPTION,OF WORK /jZrJA>*S>--A #sO --A AAa v ;2c/ i2rs (?) OL >! ?*-</ , vi. /&&$$. A^~> szA**<A-*s.<?' - A A>sst*r- T /ttezmA*' -- JrkA/Vfc-'?-'1 c (ft) bM> /A-W^-oZT, ! 1 OTHER CHARGES &Z?Z~ /%p-r+1c&AAAr sSHSrf*____ > TOTAL OTHER * .. ' LABOR ... -^.V HRS. RATE AMOUNT "Z_ jl$Q (c5 oo ?QpC>36>'5r z_ ?2-P oj *0-Otsa0o Z^Tz. DATE COMPLETED TOTAL MATERIALS J Work ortlered hy (f /S Signature L i fitraoy acknowledge the satisfactory completion of the above described work. rOtr ?U fNCBSl k*. ;?3W Hi 11471 TOTAL LABOR TOTAL MATERIALS DO A 04 70H0 TOTAL OTHER r'r-iMCT PiCkitT 1 .................. ..... ... I3& O > TAX TOTAL Bourgeois & Associates, Inc. Engineered Fire Protection Systems Station L-Box 10157 Houma. Louisiana 70363 RECORD OF FIRE SUPPRESSION CYLINDER WEIGHT CUSTOMER ^ HALON CO--2 Q OTHER MANUFACTURER CYLINDER SIZE EMPTY WEIGHT (LB.) AREA OR BUILDING FILL WEIGHT (LB.) GROSS LAST WEIGHT TEST DATE (LB.) DOT NO. JOB NO: DATE: 2^^ SERIAL NUMBER TEMP. *F PRESS. PSI /oC 77 2- 9z 6 /06 *1 2-91. Z>7&g '-&0. 9o 7* ____________ x/ TECHNICIAN /*? /ACCEPTED (SIGNATURE) l^'.NSE pR|NT 00 A i \ A / ^ Jk * 1 CONFIDFNTTAl FTiRMS\rY! IMnr Bourgeois & Associates, Inc. Engineered Fire Protection Systems FIRE DETECTOR TEST REPORT Station 1--Box 10157 Houma. Louisiana 70363 CUSTOMER JOB NO: , CONTROL PANEL (MODEL) MFG. ZONE NO. LOCATION AREVBULDINC^2r 4#.^, SERIAL NUMBER IONIZATION (MODEL) PHOTO (MODEL) THERMAL OPTICAL (TEMP.) (MODEL) DATE: -^2? ^ <Zs+y SENSITIVITY TEST (ACTUAL) S H t:74&&6' / // 7 / *4/ //Tyelciq ZS&o &?SZ, *>&/< ?>//> e9//7os V ZS&O ^.5-2^2 /7 7 Z.Z7 -z^5" r i__________ TECHNICIAN LICENSE NO. s-- PRINT ACCEPTED ('SIGNATURE') 71 [sl SMOKE TEST [hIhEAT TEST TL u.V. TEST LIGHT sc] REMOTE SENSITIVITY CHECKING m#*---- DiSTRIBimOH: ORIGINAL (OFFICE COPY), YELLOW (COSTOMFR COPY). PINK (CUSTOMER COPY) 3- DM ; uNt FORMS\DETECTOf / &d>j(J sn DCAT10N 1 CHANNEL NO. 1 HIGH PPM (SPIKE) .........................CALIBP.au......... "ct'Tpm OUTPUT T "".5" PI'IT 7-2l^V)H '-505 OH 7-250 - 309 '-250 - 319 W Corner Block est of Haz. Waste est of Cel 1 Area 1 2 3 1022 APkl A059 7<2f(> ZU6i> 22^6 est of Lfa. 4 , 3.05 [3.166 est of 0-301 V.' Corner Block 5 6 ' 006 o OP<23 ^S76 \2//7 outb of D-316E orth of S-1 17 I8 20S7 2.0SJ 32 3 23 2 9 ,'E Corner C7-401 'E Corner near Outfall 1 9 10 ZOS6 3.102 E of S-2 -1 n . o W3 D/7.3 c Corner Block E ' J-ner CT-401 ! 12 j 13 /V C nZ ,,r4fJ K06 w? '?'r SK^CO ;outh of E-312 South of T-5C5 14 15 3.0-60 1 2os-? 3)./ 2J37 S orth of C-520 elow Turbine Deck 16 i 17 dOS3 20 6 4 |5 orth of Sumo 1 1 18 2060 1 orth of E-404 j 19 205 6 I 3 30S E of S-101 1 20 -2 06/ 3/7 6> 'W Corner Pur. 21 1 lutside Lab 1 22 orth of D-301 i outh of Inst. Shoo ! st Scrubber Deck-NE Corne'- 23 24 25 ZZ06J2 1 J7.066 20621 Q/7/ 2.307 23/ f last side H2 Recovery -- 1 ! 26 27 -- _ OUT ~''L---* 28 3 a>s <? | ao-7A /'I 29 30 1 31 !,, ! 32 .| D0 A 04 7087 CONFTDFNTTW.