Document Xr1DEQqBp6NzEmKD4MeJL2z4

ABD00200489 PROCESS DESIGN EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN 'PUMP MARCH 8, 1979 BY: M. P(/ Blackwell Process Engineer APPROVED BY R. A. Frohreich Chief Process Engineer ABD00200490 EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN PUMP TABLE OF CONTENTS I. PURPOSE OF DESIGN II. PROCESS DESCRIPTION III. EQUIPMENT SPECIFICATIONS IV. INSTRUMENT SPECIFICATIONS V. PROCESS PIPING SCHEDULE VI. WORK LIST VII. DRAWING * ABD00200491 EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN PUMP PURPOSE OF DESIGN The purpose of this design is to provide for the adequate draining of the Inlet Knockout Drum in the Emission Recovery System, T-701. In adequate draining of T-701 will not allow efficient operation of the Emission Recovery System and will result in the automatic shutdown of the system. This design will install a pump to aid in draining the tank when the drain valve opens. The Emission Recovery System Vacuum Pump, P-704, maintains a 15 in. Hg vacuum on T-701. CV-601 is normally open to allow vapor to enter the system from the Old Reactor Module Blowdown Tank. Normally the Blowdown Tank is maintained at about 10 in. Hg vacuum and 175F. Water entrained in the vapor entering the Emission Recovery System is condensed in EA-701, the Condenser, and drains into T-701. When the level reaches the middle level switch, CV-701 opens to allow water to drain back into the Old Blowdown Tank. The elevation of T-701 normally gives a sufficient pressure head to cause the water to drain. Approximately twice per shift the Old, Blowdown Tank is stripped to 225F before being pumped out. During stripping, the pressure on the tank rises to 0-5 psig. .When CV-701 opens to drain T-701 during stripping, the pressure head is not large enough to cause the water to drain to the blowdown tank. The level in T-701 then builds up to the High Level Shut down Switch at the top of the level well, and shuts down the Emission Recovery System. Pressure leaks due to faulty drain valves on the Large Reactor Recovery System or the Recovered VCM Receivers also occasionally pressurize the Old Blowdown Tank, preventing T-701 from draining. This design will provide a pump that will aid in draining T-701. The pump will supply enough head to drain T-701 to the Old Blowdown Tank even if the Blowdown Tank has up to 30 psig pressure on it. ABD00200492 EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN PUMP PROCESS DESCRIPTION Water will collect in the existing Inlet Knockout Drum of the Emission Recovery System, T-701, until the existing middle level switch, LS-701B, is reached. When LS^701B is activated, CV-701, the existing T-701 drain valve, will open to drain liquid to the existing Old Reactor Module Blowdown Tank, and P-701, the new T-701 Drain Pump, will start. When the existing bottom level switch, LS-701A, is reached, CV-701 will close and P-701 will shut off. This cycle will be normally repeated approximately twice per hour. A local switch at P-701 will be installed to allow either automatic or manual operation of the pump. ABD00200493 * EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN PUMP III. EQUIPMENT SPECIFICATIONS EQUIPMENT LIST Item P-701 Description T-701 Drain Pump Current Conoco No. 72027 Note: Pump is to be refurbished, and impeller size vorified. ABD002QQ<19<1 r* ESEEH3 V ENGINEERING CENTER PONCA CITY, OKLAHOMA SPECIFICATION SHEET A.F.E.NO. _____________ DATE J ~ 7? MADE BY. <ii W.O. NO. INQ. NO. . APP'D BY REO. NO. CENTRIFUGAL PUMPS __ B.M. NO. _ P. 0. NO. PLANT LOCATION irgtfEe-fcO P\/C PROJECT twiSs/oP S'istpm /ia?- y/ A r T- 70 f" VI frO ).>/& 1 APPLICABLE TO. ESTIMATE! ) PURCHASE! ) 2 TAC-r NO. P- Tot VENDOR MANUFACTURER 3 SERVICE "T-TOI Dpa IfJ Vo*A? 4 5 MOTOR DRIVE ( TURBINE! 1 SIZE AND TYPE STAGES RPM 6 7 8 LIQUID 9 VJf\ l R OPERATING CONDITIONS U.S.gpmatPT. NOR. ^n DISCH PRESS., psig S'l RATED s&O ROTATION FACING CPLG. EFF. HYD. H P. RATED B.H.P. 10 PT F 100 SUCT PRESS., psig MAX RATED RATED HP DRIVER 11 SPGRatPT 12 VAP PRESS, at PT. pso 0.^*5 DIFF PRESS., psi 3L>. 2 O DIFF HEAD, ft >ty. 2 l\ DIA. IMP. MAX. DIA. IMPELLER 13 VISatPT.S**r Q.LS 2 cp 14 CORR/EROS caused bv NPSH AVAIL., ft 37.-7.^ N.P.S.H. REOD. IN FT. FLUID PUMPED 15 CONSTRUCTION 16 CASING MOUNTING {CENTERLINE K > (FOOT ) (BRACKET ) (VERTICAL ) MFRS. BEARING No. 17 SPLIT (AXIAL ) (RADIAL ) RAOIAL 18 TYPE (SINGLE VOLUTE ) (DOUBLE VOLUTE 1 (DIFFUSER ) THRUST 19 TAPPED OPENINGS (VENT Y* 1 (DRAIN A.) (GAGE CONNS. 1 20 NOZZLES 21 SUCTION 22 DISCHARGE SIZE ASA RATING I 1 FACING POSITION PACKING OR SEAL FLUSHING. GPM 23 MATERIAL CODE-EXTERNAL CASING 24 1 - CAST IRON INTERNALS CODE INTERNAL PARTS frl/CTilC t Bf) 1 Bs C SPECIAL MTL. CODE MATERIAL EXCEPTIONS BY VENDOR 25 . B-BRONZE IMPELLER 1 B (s)i c 26 S-STEEL 27 C-11-13% Cr INNER CASE PARTS SLEEVE (PACKED) 11 sC Cr Cr Af Af 28 A-ALLOY 29 h-HARDENED 30 f-FACED SLEEVE (SEAL) WEAR PARTS SHAFT C Cc C 1 B Cr Cr S S ss 31 X- 32 33 MOTOR DRIVER BY 1 TURBINE DRIVER BY WATER COOLING ITEM NO MTO BY ITEM NO. MTD BY BEARINGS jSHP g.7 RPM FRAME MFR OR COMPANY APPVD. EQUAL HP RPM MFR and TYPE INLET STEAM, psig MAT'L TEMP F STUFF. BOX PEDESTAL GLAND TYPE INSUL ENC yj> FfpO pTEMP RISE C EXHAUST STEAM RATE. FL lb/8HP/HR TOTAL C.W. REOD. COUPLING. MFR. VOLTS/PHASE/CYCLES BEARINGS LUBE COUPLING. TYPE BEARINGS LUBE NOZZLES SIZE ASA RATING FACING POSITION GUARD FULL LOAD AMPS INLET MECH. SEAL. MFR. EXHAUST MECH. SEAL. TYPE REMARKS: PACKING SuHLf=r MECft FLOS fl. -T/upE-cce fc - r ?,r Tenure U-ST t't.lf'L fp out is /WAILAS Ll DELIVERY. WEEKS PUMPPRICE PUMP is TO BE MANUFACTURED IN ACCORDANCE WITH THE FOLLOWING STANDARDS. api pie yyyS' _____________ DRIVER PRICE____ EST. FREIGHT ( I INDICATES ITEM CHANGED ON LATEST REVISION. 'totalprice NOTE: THE SOUND LEVELS GENERATED BY THE PUMP AND DRIVER SHALL BE WITHIN THE LIMITS OF THE ATTACHED SPECIFICATION. hltlf *XI&7IAK foMP Cdholo ri'lD2r} Could Bf UseD, Pump Wo old Uavf to Bf FffoB xffeD l$efc/?r IT^siAa fine//. /twD mPLiwt 6\U \JenF)b. QUOTATION WILL NOT BE CONSIDERED IF SUPPLIER DOES NOT COMPLETE RIGHT HAND COLUMN. SHEET------- 9-IS 72 OF REV ARDQQ200495 Plug- Valve I :/5"x 1.5 ~ 4,5 FT gf.it Viuvr- iy 5'' x 0.3 ^ 0.c] S.Chk* Valve- j?M.L Vf-lUr F;*JC. Vyt'/r TVe (siDf out) 10 ll PiPr 2x3"xil.O- 6L0 IV*" \ 0.3= | x.3"X 1.5= *5 U3" x 5,0= 13.0 (, * 3" A 2-5 = 45.0 = 4E0 m*/ '7 PV 5' VT 30 P$K-r Ba-ouj sou) a/ T/ywK suer JON PRESSURE Or ip in Pressure Static Head -Line Los r. A P35.5 fTX 0. J_PU MP SLC TiON PL ESS UK E pci; psi pci pr.ia 7*55 *.n 0. 0 4IS- 46 LIQUID PUMPING TEMP. F = )0O VISCOSITY jOO F cp = C.lj'L. VAPOR PRESS. @ /^g'Fpgia^ SPECIFIC GRAY. }0O F = .^33 net pcsitiye suction herd (`/GALLON /00 F Static Head -Line Loss +Vaoor VD ) c ? h . AV /\) LA ;'-7 Cor r (:ct ion feet feet feet Mel l?.oo 0. ^ |4.*f 35Tt5 GPM GPM . 6CPF IOOF = 30 = 30 DISC!!/.AGE FRESSULD DIFFERENTIAL PRESSURE Delivery 3'rccture poia 0.70 Discharge Prcat*, psia = Static Head H' A P Control Valvc(s} A P Exchanger{b) A P Furnacc(s) A P Or i 1 icc (u) pci 4.75 Suction Preen. psia = 13. psi O, 0 ( pai -3^-ZO pci 0-0 TOTAL PUMP A P l feet = ?/-21 psi 0.0 GPM DESIGN = 30 psi &0 .Line Los q A P 11'1.1/ k 0-115^ o Psi Other. 2 psi Min. Dyr: = r Sc oni 'PUMP D JSCH ARGE PRESS. p c i a MAXIMUM SUCTION PRESSURE 0.25 5. 0 Si.a BRAKE HORSEPOV/ER BHP = gpm x ?si : TTfTFO. Purnp jA. Vessel S. V Setting poia Static Head psi PUMP CALCULATION SHEET n;:t pma PLANT /1-ffffDFF// PVC MAXIMUM DISCHAR > L+ r Job No. Pump No. N 70/ Max. Suction Press, psia By: MP6 Checked: Normal Purnp A P poi Date MS-n - Rev. psia Sketch No. ? T * 'Use for Liouid3 NOT at ti Hr bubble point V.P. Corr. = Ong. pL* 7- Vapor pr o ABD00200496 > < OoJ q: h- < CL N- q: o oW i in S o h- q: id x Q ro O in < i o 00 <M a? o CVJ oK OJ CVJ i I-- a h- CD <Jz CO Q Ua10J! oU3s t- o < UJ X X h- liJ ''1 1 2o a. CD . o 0) :* :'j :| : UJ ! X u h<- _l CO 1 X X 3 ' ' o CL vT e>. K X . . -- j!1'' . i j 3 o -I < zO UJ o o o -I sL_ -J o U_ Ir UJ u. Li. UJ sS .i ?. i . , |f CM O If) CD N CVJ 5 CL 6 4 <z V oo O O J O CD <X> CD CD ^ CM O ABD00200497 * EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN PUMP IV, INSTRUMENT SPECIFICATIONS INSTRUMENT LIST Item PG-710 Description Pressure Gauge Location Line 3-HM-811 ABD002QQ49& * i -v! PLANT.. 1 TAG ) NO. 3 4 5 0 ; s 9 1U 1\ 12 13 14 lb 16 17 ' IB -..........----- 19 20 21 22 23 24 25 2b 27 ENGINEERING CENTER PONCA CITY, OKLAHOMA SPECIFICATION SHEET PRESSURE GAUGES Pvc SERVICE lAJA Tt INSTRUMENT RANGE, PSIG 1 F fc NO DATE Z..7'79. v/o .NO MADE BY . i;io 10 . APP'O BY____ mo no B. M NO____ p O MO f!<>7 '>*!< t< T f/7 n/T i- ICi OPERATING PRESS. PSIG D OPERATING TEMP.. F fiO E>yfitt> LOCATION . a).. ------------ ----------------- -- - ........................... . . .. . ........ .................. ---............... ------------------------- -- . 29 30 31 32 33 34 3b 30 .< 3H ,19 41; 1 42 43 44 45 4f 47t 481 45 i bl b" b: b.i y 51) 5( i .... Vp.frssv/e.i' Cavct lo Be .&iuPPe.P.... ... 1 1 COLUMN SMILT_. ............(If _ _ `U ABD00200500 .A EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN PUMP VI. WORK LIST 1. Install T-701 Drain Pump,, P-701. Pump is to be existing Conoco equipment if available. Existing pump Conoco No. 72027 can possibly be used. Pump would have to be refurbished before installation and impeller size verified (see specification sheet included in this design). Motor is to be existing Conoco equipment if available. Motor would possibly need to be refurbished before installation. 2. Tie-in new 3-HM-810-S-A2-3 to existing 3-HM-71S-N-A2-3. 3. Tie-in new 3-HM-811-S-A2-3 to existing 3-HM-715-N-A2-3. 4. Install 3" ball valve in existing 3-HM-715-N-A2-3 between new 3-HM-810-S-A2-3 and new 3-HM-811-S-A2-3. 5. Tie-in new 1-WP-812-St-A2-3 to existing 1-WP-754-S-A2-3. 6. Tie-in electrical switch for P-701 to existing LS-701A and existing LS-701B on existing LW-701. Pump is to have a local auto-off-hand switch which will allow pump to be run either automatically or manually. Existing CV-701 is to be tied-in to the local switch so that it will open when the pump is turned on manually. The control valve is to normally be opened by LS-701B in the automatic mode. ABD00200501 EMISSION RECOVERY SYSTEM REVISION NO. 2 INSTALLATION OF T-701 DRAIN PUMP VII. DRAWING For P fj I Diagram, refer to Drawing No. MS^9226-42-lD, Revision No. /m. *