Document XRZGXdN9wGjREZV4w6bZwLopd

PRE-START UP AUDIT - C-6 PAGE 2 PLANT: POWER 1______________ ____________ PROJECT TITLE: STEAM TURBINE # 3 NEW GOVERNOR & 235// ADMISSION ADDITION DATE: 9/18/ 90 ' 1. Has the Technology Center approved the process? YES. A SUPPORT T.ETTKK WAS WRITTEN BY THE TECH. CENTER TO SUPPORT THIS PROJECT 2. Has any reactive chemical data been generated?N/A___________________ 3. Has a reactive chemical review been done since the design was finalized? ______ NO______ Attach the review letter along with a written answer to any questions that were raised during the review. Has reactive chemical checklist been completed? n/A 4. Has Environmental Control reviewed and approved the project? -- VF-S_______________________________________________________________ ______________ 5. JOE RAWLINGSJIM LANDRY -- GEORGE NASSER BILLY STEARS 6. When the construction project is essentially complete, a job safety inspection should be made. This inspection should in clude: _____ Plant Supervisors Plant Operators -JOE RAWLINGS ---------Plant Engineer/Mfg. Rep. Safety Department- GERVEY SMITH Their inspection should emphasize: Piping and associated supports Valve location and orientation Structures and ladders Electrical grounding Insulation for personnel protection Safety showers Fire extinguishers and deluge guns Intercom locations Lighting Line labeling Has such a review been made? TO BE DONE BEFORE START UP. THE INSPECTORS HAVE BEEN IDENTiFIED. Operator training classes should be held. These classes should highlight the following: X A. X B. X C. X D. X E. Project benefits and expected results. Process description (includeexpected operating conditions) Process controls Operator responsibilities New procedures: xl. Start up 5. Job Procedures 2. Emergency X 6. Normal Operating Procedures X3. Shutdown 7. Red Tag 4. Sampling Lab Procedures X8. Loading/Unloading Has such training been done? YES DO A 118131 CONFIDENTIAL PRE-START UP AUDIT - C-6 PAGE 3 7. Procedures should be reviewed by as many plant people as possible and revised as necessary. A plant committee of operations and technical people should make a final safety audit of procedures. Has such a safety audit been done? THF PLANT OPERATORS WROTE THE PROCEDURES, WHICH WERE REVIEWED BY TWO ENG. THE PROCEDURES WILL B' kLVit-w&u aGAIN WITH . OPERATORS IN A FOLLOW-UP TRAINING CLASS. 8 Has tne system been pressure tested? tt tjttt bf hffobf thf. TURBINE STARTS U] Washed or cleaned? rTFAurn______ How? thf. m.n PTPTNG WAS WIPED_CLEAN. THE NEW PIPING WAS SAND BLASTED AND AIR PURGED. ___________________ 9. Is it possible to have a dry run operation such as operating the system on air. nitrogen. J water? VES If so* has this been done? STEAM BEFORE startup .Aire other plants involved in the new process? YES. (ALL PLANTS THAT USE 235It STEAM). .10 Have all instrument loops been checked and documented? YES Full range valve stroke? YES Fail safe valve positions verified? YES Have critical instruments been identified and registered? YES_____________;____________________ _ .11 Has the new electrical equipment been checked out? Are field switches, equipment and MCC starters labeled properly? Refer to S-316 for electrical safety standards. _____ YES _____________________________________________________________ .12 Have the block operating manual and emergency procedures been modified to include the new project? YES 13. Have pressure vessels and PSV's been added to the computer list? N/A___________ Do PSV's set pressure match design pressures of vessels? N/A 14. Have plant and engineering files and drawings (P&ID's) been updated to include the new equipment? I & E WIRING DIAGRAMS & loops have been updated. P & ID'S HAVE TO BE COMPLETED. 15. Has a list of necessary spare parts been added to the existing spare parts stocking list? YES____________ __ _________________________ 16. Have training classes been set up for maintenance of the new equipment: YES______________________________ ___________________________ _ CONTROLS ARE CHECKED 17. Has all associated equipment been checked? NEED TO DO FINAL CHECKOUT 18. Has a review of the control system been completed? If computer control, has a simulation been done? YES YES This check sheet must be filled out and reviewed with the Plant Superintendent prior to the start up of a new project. 9/89 CDOONFAIDENTIAL SDK i PROJECT AND MODIFICATIONS SAFETY ASSESSMENT PLANT POWER 1 TITLE STEAM TURBINE # MODIFICATION Underline those factors which have been changed by the proposal. PROCESS CONDITIONS ENGINEERING HARDWARD AND DESIGN temperature pressure flow level composition toxicity flash point reaction conditions OPERATING METHODS start-up routine operation shutdown going through explosive range preparation for maintenance abnormal operation emergency operation layout and positioning of controls & instruments ENGINEERING METHODS trip and alarm testing maintenance procedures inspection portable equipment SAFETY EQUIPMENT fire fighting & detection systems means of escape safety equipment for personnel showers and eyewashes ENVIRONMENTAL CONDITIONS liquid effluent solid effluent gaseous effluent noise dust diking line diagram wiring diagram electrical feeders distribution plant layout design pressure design temperature materials of construction loads on. or strength of; foundations structures vessels pipework/supports/bellows temporary or permanent: pipework/supports/bellows valves slip-plates restriction plates filters instrumentation trips and alarms Static electricity - grounding lightning protection radioactivity rate of corrosion rate of erosion isolation for ma-tr>tenance maintenance - electrical fire protection of cables handrails ladders platforms walkways tripping hazards access for: operation maintenance vehicles plant fire fighting underground overhead: service equipmtn safety relief devices DO A 118133 CONFIDENTIAL