Document XOXg4rxG3rrkoYx0zDdp6kD6K

CODE KQ-909-D PKG \ML?J , """d at eT*"" LOT NUMBER f>r STD. HRS. r TIME -- LM PROCESSES APPROVED BY ) KG-909-D (C> FWP 03/25/82 'fi ) ) () () ) C) JOB NAME: O4KQ909DMC CG 01 01 . 01 / CODE PQ LOT YC-16-B 93 6H7d YC-16-B 93 X33l YC-16-B 93 y^-/6-s n 3ire>$ EST. WT, 5243* LBS. LBS 4So /e pc ffio REQ. NO.< NON-BLEEDING EQUIP 1 -NAME : "KROLOR* ORANGE Y 211 & 208 1 ! "BEFORE USING SV, MAKE SURE THAT }1-28-D LINE 1^ ANY IS BLANKED OFF." i yr i RUN 60* (990 G) WATER IN V-2'11 . SET AGITATOR ON i J^p+IGH SPEED L^EIGH IN DRUM AND POUR IN______------- DUMP IN AND STIR 5 MINJ LOT RECORD: START_Jj5i`. FIN 02/nt _ ~D2t<^Y ' "USE ~ 1 LBS NCODE J | | 480 75"X50 i 1 1 1 1 32-D I YC16B -4X0.. I f2p2e*>raa-- ___ ACCT LBS 480 3?irt` ADJUST TO 75* Of275 C) *NOTE: VOLUMES HIGHER r _>THAN 75* HAY CAUSE DUSTING IN EXHAUST HOOD. \**T\ WITH AGITATOR/ON LOW SPEED PUMP V~2l 1 THRU L^HOMOG AT 2800-3200 PSI INTO V-208 l^rlWHEN V--21 1 m/y ,WASH COLOR THRU HOMOG WITH MIN 'OF HOT WATER AT 2800-3200 PSI INTO V-208 'RECORD: V-208 VOL.________* & ADJU-ST TO S4*(1890G) ISF'ECT HOMOG STRAINER 6 CLEAN IF NECESSARY r u n 75^ 75?4""g T""w a t e r ""in t 5"V"31^7~s t a r t "^ """" " AGITATOR & INSTALL TEMP CHART PUMP V-208 THRU HOMOG AT 4800-5200 PSI INTO SV. RECORD: TIME START JJtfA- TOTAL MINUTES NOTE: IF HOMOG'PRESSURE FALLS BELOW 4800 PSI, 3-WAY VALVE WILL RECIRCULATE SLURRY TO V-208 WHEN V-208 MT, RUN IN 5* (240 G) WATER PUMP THRU HOMOG AT 4800-5200 PSI INTO SV JUN1? 1982' WHILE HOMOG, RUN 6* (284 G) WATER INTO V-349 | RUN 1000* WATER INTO V-384 & HEAT TO 110~i2O*F | WEIGH INTO V-384 6 PUMP TO V-349' ' J^SSOO 1 32-D RUN 1000* WATER INTO V-384 6 PUMP TO V-349 |- ADJ V-349 TO 19* (899 G) &-STIR 15 MIN 1 RECORD DENSITY: A^I^G/ML (1.091-1.094) | 2500 jjkPpWHEN S-1-1 HOMOG COMPLETE, ADJ SV TO 60" (3084 G)| RECORD: PH ^lk- 6 ADJ TO 11.1-11.3 USING N--7-D fTED'TO 5% (10 PARTS WATER TO 1 PART N-7-D) ASSUME 50% SIPHON N-7-D INTO SV 6, RECORD: PH . HEAT TO 190-i94*F IN 55-65 MIN 6 REC:FIT JHfo/*F | I t I ) 6 RECORD: \&X_*F NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON COMPLETION OF HEATING. I I I /c 7-D EQUIP WENT I* PAGE 2 CG 04 K0-909-D U COMTYP JOB NAME 04KO909DMC USE I N- IACCT LBS I* CODE I LBS WHILE HEATING SV, RUN 49* <1348 G) WATER V-343 METER IN FROM V-386 M/JL /SAlk/ZPA- 15 MIN OR LONGER RD: DENSITY Aq Ug /HL <1.018-1.020) INTO | 27-D | 373 I S 20 HEATING COMPLETE, RECORD: PHj V-343 ACID PUMP AT 69 SETTING (225 MIN) V-349 SILICATE PUMP AT 54 SETTING <180 MIN) MEDIATELY METER IN V-343 it V-349, MAINTAIN SV AT 190-194#F DURING STRIKE START FINISH, MINUTE V-343 V-349 TIME V-343 MS* V-349 SV AWNORMAL ^INCHES INCHES PH PH MIN \&n46)_Z^ <17>.^ SQJL <9.3-10.0) MIN m&41)_jC, (15) HR l\)SSPf3T)_^ < 13). _ HRS itl^l23)^S!t < 6 > ift_. ^2 <9.3-10.0) <9.3-10.0) 9.3-10.0) HRS JL<3lrfe>At. < 0>J&_ Ul<9.3-10.0) FINISH jtXl&fc 0)___ , 3Lifc< 7.5-8.5) NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP PUMPS 6 SEE SUPV. IF FINAL PH IS ABOVE 8.5; ADJ TO 7.5-8.5 & RECORD: __J:'H ASSUME 77% "X0! 4 ^ ;7-D 12-8--A 60" <465 G) WATER TO V-385 ADD STIR FOR 2 MIN FOR S 63 ASSUME 50% 296 7-r 1 48 DURING STRIKE CHECK LEVEL IN V-387, IF LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING' THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE. RUN IN 27* <268 GAL). DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 43 HEAT-UP AND START OF STEP 53 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES. TURN ON STEAM & AGITATOR ADJUST TO 37" <366 GAL) AT 178-182*F SET BADGER METER FOR 590$ PUMP IN FROM V-387 THRU UNDERSURFACE . DISTRIBUTORS' AS FAST AS POSSIBLE ,, FF PUMP '. IN AT 178-182*F FOR S 53 SHUT OFF AGITATOR 482 54 54 1 169-A: 482 I 155-A! 54 ! 160-A! 54 1EN V-349 MT, RINSE IN WITH MINIMUM WATER 6 SET PUMP AT ZERO SETTING I pwMP n?tm --, ^ ^ ,l WHEN V-343 MT, RINSE IN WITH MINIMUM WATER & * * 141 5TTR 60 MIN AT 190-194*f J DUP050046898 PAGE 3 CG 04 KQ-909-0 COMTYP JOB NAME: 04K0909DMC I USE | N- IACCT I LBS 1 CODE | LBS HEAT TO 198-200*F IN 5-10 MIN CU3SE WATER LINE & DISCHARGE VALVES AT STEARATE PUMP OPEN V-38S DISCHARGE VALVES TO STEARATE PUMP. INLET' [N WATER VALVE AT STEARATE PUMP & RUN WTER ' 'THRU HOMOG AT 2900-3100 PSI TO SEWER WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE "TO SV & CLOSE VALVE TO SEWER IMMEDIATELY-OPEN STEARATE PUMP DISCHARGE VALVE, URN ON PUMP & HOMOG V-388 TO SV AT 29O0-310 PSI. MAINTAIN SV AT 1.98-200*F. WHSLE HOMOG V-388 TO SV, SHUT OFF WATER VALVE AT PI-IMP A^AP WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT " WATER FROM HOT WATER MIXER m OFF HOMOG i. STEARATE PUMP 'St ir . 5 min a t 198-200*f >HUT OFF STEAM RUN IN ALUM USING BADGER METER 'FLUSH ALUM LINE WITH WATER feCORD: PHjk/.. (3.4-3.8) IF NECESSARY, ADJ PH TO 3.4-3.8 (DOWNWARD ONLY) & RECORD: PH!______ NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA BADGER METER* STIR 5 MIN. AFTER EACH ADDITION. ASSUME 50% "RUN IN N-7-D EROM S-32 IN 4-6 MIN it STIR 5 MIN RECORD: PHjl.. (6.2-6.4) & IF NECESSARY, ADJ TO PH 6.2-6.4 & RECORD: PHjaifA ASSUME 78% (DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% SIPHON N-7-D INTO SV DO NOT STOP AGITATOR 950 ----------- JjLGL- \. 115-D 475 115-D 27-D 7-D -SC. an 'W7 DUP050046899 hm DUP050046900 DUP050046901