Document X7qmNqmJk2ap7qwjZ75r52bpG

ABERDEEN DVC PLANT NEW EMPLOYEE SAFETY ORfENTATlON TRAINING CHECKL1 ST -a(1) 36 (2) M 1(3) m K N ^4) (5) er (6) (7) ^ (8) (9) ^ (10) X) (11) (12) (13) ABERDEEN SAFETY ORIENTATION SHOW HEALTH SHOWS: VCM LEAD TOSCA (bavt teve SAFETY RULE BOOKS: CONOCO ABERDEEN MTU DuPONT SAFETY ORIENTATION (#500) -re*. -4. | Sb>l ftftlEf (Vlni CP f*sTffC> VUC Tiff*' O v\t LIFTING: NSC BOOKLET DISCUSSION FORKLIFT TRAINING: ELECTRICAL LOCKOUT: SHOW FIELD ALLIED CHEMICAL FILM (Cl*/|A/te **7 (f)) REVIEW OF ABERDEEN LOCKOUT PROCEDURE RESPIRATOR TRAINING: SCOTT AIR PACK FRESH AIR DUST EQUIPMENT ENTRY: CHARTER OIL FILM REVIEW OF ABERDEEN ENTRY PROCEDURE PICTURES TAKEN > SAFETY EQUIPMENT ISSUED ALL QUIZ SHEETS CORRECTED AND ATTACHED INTRODUCTION TO PLANT MEDICAL TRAINEES (1) FOi>lR FlBLOt (7) (2) e*Mfft70e 09 A T# (8) (3) * 7AHL (4) f>OUAll> PSop (9) (10) (5) (11) (6) * (12) DATE: a In !&/ 11/80: AHS J i VAB.0001076422 VCM EXPOSURE TRAINING TEST, 1981 DEPARTMENT DATE 1. The eight-hour exposure limit for VCM is ^^^*The 15-minute exposure limit for VCM is \0 parts per million (average) parts per million (average). 3. You are required to wear an approved respirator in VCM concentrations above: b. 0.5 ppm 4. VCM is not a fire hazard. c. 10.0 ppm d. 5.0 ppm True Is False 5. Exposure to high levels of VCM over long periods of time may cause liver cancer and chromosome damage. .6 VCM enough around to hurt you. is not 4S VCM is a colorless gas at normal temperature and pressure. .8 Breathing the smoke from burning VCM can cause severe lung damage or death. 9. Indicators of VCM leaks include "icing" and "hissing" sounds from processing equipment. 10 You must stay out of VCM regulated areas except when you have a reason to enter them because of your work. 11 Our Honeywell continuous monitors alarm when I ppm 12 The VCM regulated areas in the plant are: (Circle a or d) (S True True True ^ True True // True V in an area * False is"False LS' False False W False False a. farm b. The VCM compressor shed and the tops of the large slurry blend taannkkss. c. compresser shed, and the tops of VCM tank cars. tanks, the VCM d. tank cars, and the east half of the plasticizer tank farm. the tops -of VCM 13. You must wear protective clothing when doing any job where your skin might come in contact with liquid VCM. 14. Any part of the body which is exposed to liquid VCM may be quickly and severely frostbiten. . When a VCM emergency begins, all plant workers not directly "nvolved with handling the situation should immediately ssemble in a group just north of the guardhouse. tf True True False False True k'^False TEST CONTINUED ON BACK VAB.0001076423 * 16. VCM cannister masks may be used in VCM concentrations below 10 ppm for up to 10 hours. They must not be used in higher concentrations except to escape from danger. 17. Air-line respirators may be used in VCM concentrations of no more than 1000 ppm. They must not be used in unknown concentrations. 18. Scott Air Paks must be worn in VCM concentrations above 1000 ppm. They must also be worn in unknown concentrations. 19. Breathing high concentrations of VCM can cause you to pass out. 20. One of the purposes of the medical surveillance program is to detect the symptoms of VCM related illness as early as possible. 1\ is True True f True Y True i^True False False False False False t S' 4 I l VAB.0001076424 - NAME VCM EXPOSURE TRAINING TEST, 1981 DEPARTMENT ^2 DATE A 1. The eight-hour exposure limit for VCM is 2. The 15-minute exposure limit for VCM is S~ parts per million (average). parts per million (average). 3. You are required to wear an approved respirator in VCM concentrations above: a. b. 0.5 ppm c. 10.0 ppm d. 5.0 ppm 4. VCM is not a fire hazard. 5 Exposure to high levels of VCM over long periods of time may cause liver cancer and chromosome damage. 6 If you can't smell any VCM, you can be sure that there is not enough around to hurt you. 7. VCM is a colorless gas at normal temperature and pressure. .8 Breathing the smoke from burning VCM can cause severe lung damage or death. x.True False True True True False x False False True False 9. Indicators of VCM leaks include "icing" and "hissing" sounds from processing equipment. .10 You must stay out of VCM regulated areas except when you have a reason to enter them because of your work. True True Our Honeywell continuous monitors alarm when ppm is detected in an area False False 12. The VCM regulated areas in the plant are: (Circle a, b, c, or d) he old reactor area and the VCM tank fa The VCM compressor shed and the tops of the large slurry blend tanks. The two vinyl reactor areas, the tops of the large slurry blend tanks, the VCM compresser shed, and the tops of VCM tank cars. d. J The VCM storage sphere, the recovery areas in both vinyl units, the tops of VCM tank cars, and the east half of the plasticizer tank farm. 13. You must wear protective clothing when doing any job where your skin might come in contact with liquid VCM. 14. Any part of the body which is exposed to liquid VCM may be quickly and severely frostbiten. When a VCM emergency begins, all plant workers not directly involved with handling the situation should immediately assemble in a group just north of the guardhouse. True True True False False False TEST CONTINUED ON BACK VAB.0001076425 16. VCM cannister masks may be used in VCM concentrations below 10 ppm for up to 10 hours. They must not be used in higher concentrations except to escape from danger. 17. Air-line respirators may be used in VCM concentrations of no more than 1000 ppm. They must not be used in unknown concentrations. 18. Scott Air Paks must be worn in VCM concentrations above 1000 ppm. They must also be worn in unknown concentrations. 19. Breathing high concentrations of VCM can cause you to pass out. 20. One of the purposes of the medical surveillance program is to detect the symptoms of VCM related illness as early as possible. * * t True True True True True False False False False False VAB.0001076426 VCM EXPOSURE TRAINING TEST, 1981 DEPARTMENT DATE I. The eight-hour exposure limit for VCM parts per million (average). 2. The parts per million (average). 3 You are required to wear an approved respirator in VCM concentrations above: i. 0 ppm b. 0.5 ppm c. 10.0 ppm d. 5.0 ppm 4 VCM is not a fire hazard. True 5 Exposure to high levels of VCM over long periods of time may cause liver cancer and chromosome damage. IS True 6 If you can't smell any VCM, you can be sure that there is not enough around to hurt you. 7. VCM is a colorless gas at normal temperature and pressure. True LS t rue 8. Breathing the smoke from burning VCM can cause severe lung damage or death. True 9. / Indicators of VCM leaks include ''icing" and "hissing" sounds from processing equipment. True You must stay out of VCM regulated areas except when you have a reason to enter them because of your work. True 11. Our Honeywell continuous monitors alarm when ppm is detected in an area 12. The VCM regulated areas in the plant are: (Circle a, b, c, or d) False False False False False False ^ False The old reactor area and the VCM tank farm The VCM compressor shed and the tops of the large slurry blend tanks. The two vinyl reactor areas, the tops of the large 0ncoHTmHTpYTrOeCsCsOeTr scVhk eA-drl , aonn/d1 the-f-Vin +topsr- of 1V7CPMH ^ta^nk cA ars. slurry blend tanks, the VCM d. The VCM storage sphere, the recovery areas in both vinyl units, the tops of VCM tank cars, and the east half of the plasticizer tank farm. 13 You must wear protective clothing when doing any job where your skin might come in contact with liquid VCM. 14 Any part of the body which is exposed to liquid VCM may be quickly and severely frostbiten. 15 When a VCM emergency begins, all plant workers not directly involved with handling the situation should immediately assemble in a group just north of the guardhouse. True True True False False False TEST CONTINUED ON BACK VAB.0001076427 16. VCM cannister masks may be used in VCM concentrations below 10 ppm for up to 10 hours. They must not be used in higher concentrations except to escape from danger. 17. Air-line respirators may be used in VCM concentrations of no more than 1000 ppm. They must not be used in unknown concentrations. 18. Scott Air Paks must be worn in VCM concentrations above 1000 ppm. They must also be worn in unknown concentrations. 19. Breathing high concentrations of VCM can cause you to pass out. 20. One as possible. symptoms edical surveillance program VCM related illness as early 1 - /0 (&' False True True True False False False VAB.0001076428 <TV C. HiLLfyj^ NAME VCM EXPOSURE TRAINING TEST, 1981 PfibCGSs; at&. DEPARTMENT Z-/u/% ( DATE A 1. The eight-hour exposure limit for VCM is parts per million (average) 2 The 15-minute exposure limit for VCM is parts per million (average). * 3 You are required to wear an approved respirator in VCM concentrations above: .0 ppm b. 0.5 ppm c. 10.0 ppm d. 5.0 ppm 4 VCM is not a fire hazard. True * False 5 Exposure to high levels of VCM over long periods of time may cause liver cancer and chromosome damage. True False 6 If you can't smell any VCM, you can be sure that there is not enough around to hurt you. 7 VCM is a colorless gas at normal temperature and pressure. 8 Breathing the smoke from burning VCM can cause severe lung damage or death. True X True K, True X False $ False 4 False 9 Indicators of VCM leaks include ,,icingM and "hissing" sounds from processing equipment. True False 10 You must stay out of VCM regulated areas except when you have a reason to enter them because of your work. yC True *- 11 Our Honeywell continuous monitors alarm when ppm is detected in an area 12 The VCM regulated areas in the plant are: (Circle a, b, c, or d) 1 False a. The old reactor area and the VCM tank farm b. The VCM compressor shed and the tops of the large slurry blend tanks. (Jv The two vinyl reactor areas, the tops of the large slurry blend tanks, the VCM compresser shed, and the tops of VCM tank cars. d. The VCM storage sphere, the recovery areas in both vinyl units, the tops of VCM tank cars, and the east half of the plasticizer tank farm. 13. You must wear protective clothing when doing any job where your skin might come in contact with liquid VCM. X True False 14 Any part of the body which is exposed to liquid VCM may be quickly and severely frostbiten. * 15 When a VCM emergency begins, all plant workers not directly involved with handling the situation should immediately assemble in a group just north of the guardhouse. X True --.Xf.--. True False False TEST CONTINUED ON BACK VAB.0001076429 16. VCM cannister masks may be used in VCM concentrations below 10 ppm for up to 10 hours. They must not be used in higher concentrations except to escape from danger. 17. Air-line respirators may be used in VCM concentrations of no more than 1000 ppm. They must not be used in unknown concentrations. 18. Scott Air Paks must be worn in VCM concentrations above 1000 ppm. They must also be worn in unknown concentrations. 19. Breathing high concentrations of VCM can cause you to pass out. 20. One of the purposes of the medical surveillance program is to detect the symptoms of VCM related illness as early as possible. 4 4 I True ______ False True True True -jf True False False False False VAB.0001076430 l( VCM EXPOSURE TRAINING TEST, 1981 DEPARTMENT 3L - //- DATE /1. The eight-hour exposure limit for VCM is parts per million (average), . 52 VCM . parts per million (average). You are required to wear an approved respirator in VCM concentrations above: at VCM is not a fire d. 5.0 ppm True Exposure to high levels of VCM over long periods of time may cause liver cancer and chromosome damage. ,< True If you can't smell any VCM, you can be sure that there is not enough around to hurt you. True 7. VCM is a colorless gas at normal temperature and pressure. .8 Breathing the smoke from burning VCM can cause severe lung damage or death. X True .f ^ X-. True 9. Indicators of VCM leaks include ''icing1' and "hissing" sounds from processing equipment. True You must stay out of VCM regulated areas except when you have a reason to enter them because of your work. X True 1. M ppm is detected in an area 4 False False False False False False False a. The old reactor area and the VCM tank farm b. The VCM compressor shed and the tops of the large slurry blend tanks. c. The two vinyl reactor areas, the tops of the large slurry blend tanks, the VCM compresser shed, and the tops of VCM tank cars. d. The VCM storage sphere, the recovery areas in both vinyl units, the tops of VCM tank cars, and the east half of the plasticizer tank farm. - You must wear protective clothing when doing any job where your skin might come in contact with liquid VCM. True False Any part of the body which is exposed to liquid VCM may be quickly and severely frostbiten. When a VCM emergency begins, all plant workers not directly involved with handling the situation should immediately assemble in a group just north of the guardhouse. * X. True X True False False VAB.0001076431 * TEST CONTINUED ON BACK VCM cannister masks may be used in VCM concentrations below 10 ppm for up to 10 hours. They must not be used in higher concentrations except to escape from danger. 17 Air-line respirators may be used in VCM concentrations of no, more than 1000 ppm. They must not be used in unknown oncentrations. 19kT Scott Air Paks must be worn in VCM concentrations above Jl000 ppm. They must also be worn in unknown concentrations 0* 1 Breathing high concentrations of VCM can cause you to pass out. .20 One of the purposes of is to detect the sympt as possible. True K False True True X True K True False False False False VAB.0001076432 LEAD EXPOSURE TRAINING -TEST, 1981- DEPARTMENT The eight-hour exposure limit for lead is meter of air. ^0 microqrams of lead per cubic (2) The exposure limit for lead is lowered if you work more than eight (8) hours in a day. True^f False( ) (3) When working with or aroimd lead, you should wash your hands, arms and face (Circle best answer: a, c, or d): a. Before you leave work. b. Before eating, drinking, smoking, or using any cosmetics. c. Twice each shift. d. After eating, drinking, or smoking. (4) You are allowed to clean lead materials from your clothing with compressed air, provided the air hose is equipped with a safety nozzle. k (5) Lead raw materials used in the plant are: (Choose a, b, /ci or d) True( ) Fal s e{t^ - a. Liquids b. Solids and Liquids c. Powders (Mostly white ones). d. Gases (6) MSA "Dustfoe 66" dust masks are approved for use while charging blenders and working in the Color Weigh Room. (7) 3M "Airhat" respirators are approved for use while charging blenders, working in the Color Weigh Room or- otherwise handling lead. (8) Excessive amounts of lead in the body can cause serious harm, including death. (9) The best medical test for blood levels in the .body is the blood lead test. (10) Excessive amounts of lead in the body can result in a wide variety of symptoms. 01) A worker who is handling lead has no way of controlling his lead exposure. TEST CONTINUED ON BACK - True(0^ False( ) True(of False( ) True( True(Oj False( ) False( ) True( i/j True( ) False( ) Fal se( (a _r VAB.0001076433 4 2- - 1 (12) The lead materials used in the plant are not absorbed through the skin. True(^T (13) The use of compressed air for cleaning lead contaminated dusts is prohibited. Truef^ (H) Lead used in this plant can enter the body by (Circle a, b. c, d, or(e)): False( ) False( ) a. Breathing b. Swallowing c. Absorbing through the skin. d. All of the above. e. a & b only. (15) Overhead vent fans and exhaust hoods must be kept running when making compound or dry blend. True{t/f~ (16) You are permitted to take food, drinks, etc. into lead work areas, provided you keep them covered up to prevent lead contamination. True( ) 07) It is important to your health for you to create as little dust as possible when handling empty lead containers such as bags. True( *0 (18) You must clean and test your 3M Airhat at least daily, at the end or the beginning of your shift. True(vO (19) (20) If you can't see any lead dust on your hands or clothing, you can be sure there's not enough on you to worry about. True( ) Responsibility for controlling employee exposure to lead rests on- (Choose a, b, c, d, ) or f) False( ) Fal se( lY False( ) Fal$e( ) Fal se(H^ a. The Company b. The Employee c. The Environmental Protection Agency (EPA) d. Both a. & c. e. Both a. & b. f. Both b. & c. VAB.0001076434 / ' I3 V LEAD EXPOSURE TRAINING -TEST, 1981- A \Ajr The eight-hour exposure limit for lead is ^ meter of air. DATE crograms of lead per cubic (2) The exposure limit for lead is lowered if you work more than eight (8) hours in a day. True^O False( ) (3) When working with or around lead, you should wash your hands, arms and face (Circle best answer: a, b, c, or d): Before you leave work. Before eating, drinking, smoking, or using any cosmetics. Twice each shift. After eating, drinking, or smoking. (4) You are allowed to clean lead materials from your clothing with compressed air, provided the air hose is equipped with a safety nozzle. (5) Lead raw materials used in the plant are: (Choose a, b, c, or d) True( ) Fal se^O a. Liquids b* Solids and Liquids Powders (Mostly white ones), d. Gases (6) MSA "Dustfoe 66" dust masks are approved for use while charging blenders and working in the Color Weigh Room. (7) 3M "Airhat" respirators are approved for use while charging blenders, working in the Color Weigh Room or otherwise handling lead. (8) Excessive amounts of lead in the body can cause serious harm, including death. (9) The best medical test for blood levels in the body is the blood lead test. (10) Excessive amounts of lead in the body can result in a wide variety of symptoms. (11) A worker who is handling lead has no way of controlling his lead exposure. ip True( ) Fal sey TrueM False( ) Truej?^ True^) False( ) False( ) True&sO False( ) True( ) Fal se{^4 TEST CONTINUED ON BACK VAB.0001076435 (12) The lead materials used in the plant are not absorbed through the skin. Truefc^, (13) The use of compressed air for cleaning lead contaminated dusts is prohibited. Truefc^i (14) Lead used in this plant can enter the body by (Circle a, b, c, d, or e.): a. Breathing b. Swallowing c. Absorbing through the skin. All of the above. (%/ a & b only. 05) Overhead vent fans and exhaust hoods must be kept running when making compound or dry blend. True^V (16) You are permitted to take food, drinks, etc. into lead work areas, provided you keep them covered up to prevent lead contamination. True( ) 07) It is important to your health for you to create as little dust as possible when handling empty lead containers such as bags. TrueJ><) (18) You must clean and test your 3M Airhat at least daily, at the end or the beginning of your shift. Tru e\^Cj (19) If you can't see any lead dust on your hands or clothing, you can be sure there's not enough on you to worry about. True( ) (20) Responsibility for controlling employee exposure to lead rests on: (Choose a, b, c, d, e, or'f) a. The Company b. The Employee c. The Environmental Protection Agency (EPA) d^. Both a. & c. Both a. & b. f. Both b. & c. False( ) False( ) False( ) Fal se^ False( ) False( ) Fal se(J VAB.0001076436 A-I LEAD EXPOSURE TRAINING -TEST, 1981 - S'TTeve C, IAILIMam NAME process: ewd. DEPARTMENT ^////gy DATE (1) The eiqht-hour exposure limit for lead is meter of air. S'& micrograms of lead per cubic (2) The exposure limit for lead is lowered if you work more than eight (8) hours in a day. TruejX) False( ) (3) When working with or around lead, you should wash your hands, arms and face (Circle best answer: a, b, c, or d): a. Before you leave work. (ITp Before eating, drinking, smoking, or using any cosmetics * c. Twice each shift. - d. After eating, drinking, or smoking. (4) You are allowed to clean lead materials from your clothing with compressed air, provided the air hose is equipped with a safety nozzle. True( ) FalsefXj! (5) Lead raw materials used in the plant are: (Choose a, b, c, or d) a. Liquids b. Solids and Liquids GE} Powders (Mostly white ones), d. Gases (6) MSA "Dustfoe 66" dust masks are approved for use while charging blenders and working in the Color Weigh Room. )True( Fal se(^r (7) 3M "Airhat" respirators are approved for use while charging blenders, working in the Color Weigh Room or otherwise handling lead. True^<0 )False{ (8) Excessive amounts of lead in the body can cause serious harm, including death. (9) The best medical test for blood levels in the body is the blood lead test. TrueK) * True?<) )False( )False( (10) Excessive amounts of lead in the body can result in a wide variety of symptoms. TrueC*$ )False( (11) A worker who is handling lead has no way of controlling his lead exposure. )True( False)^) TEST CONTINUED ON BACK VAB.0001076437 (12) (\/) The lead materials used in the plant are not absorbed through the skin. The use of compressed air for cleaning lead contaminated dusts is prohibited. Truef^X True( ) (14) Lead used in this plant can enter the body by (Circle a, b. c, d, or e.): a. Breathing b. Swallowing c. Absorbing through the skin. d. All of the above, a & b only. - (15) Overhead vent fans and exhaust hoods must be kept running when making compound or dry blend. True^fcC) (16) You are permitted to take food, drinks, etc. into lead work areas, provided you keep them covered up to prevent lead contamination. True( ) (17) It is important to your health for you to create as little dust as possible when handling empty lead containers such as bags. TrueK) (18) You must clean and test your 3M Airhat at least daily, at the end or the beginning of your shift. Truep^ (19) If you can't see any lead dust on your hands or clothing, you can be sure there's not enough on you to worry about. True( ) (20) Responsibility for controlling employee exposure to lead rests on: (Choose a, b, c, d, e, or'f) a. The Company b. The Employee c. The Environmental Protection Agency (EPA) d. Both a. & c. <> Both a. & b. f. Both b. & c. False( ) Fal seK) False( ) Fal se^5 False( ) False( ) Fal se,K) VAB.0001076438 LEAD EXPOSURE TRAINING -TEST, 1981- DEPARTMENT The eight-hour exposure limit for lead is meter of air. micrograms of lead per cubic (2) The exposure limit for lead is lowered if you work more than eight (8) hours in a day. Truef^J) False(~')~ (3) When working with or around lead, you should wash your hands, arms and face (Circle best answer: a, b, c, or d): <!_. Before you leave work. b?> Before eating, drinking, smoking, or using any cosmetics. c. Twice each shift. d. After eating, drinking, or smoking. (4) You are allowed to clean lead materials from your clothing with compressed air, provided the air hose'is equipped with a safety nozzle. * (5) Lead raw materials used in the plant are: (Choose a, b, c, or d) True(^T^ a. b. <^c) d. Liquids Solids and Liquids Powders (Mostly white ones), Gases (6) MSA "Dustfoe 66" dust masks are approved for use while charging blenders and working in the Color Weigh Room. TrueC^' Fal se(v) (7) 3M "Airhat" respirators are approved for use while charging blenders, working in the Color Weigh Room or< otherwise handling lead. True(J) Fals (8) Excessive amounts of lead in the body can cause serious harm, including death. True( <)---" False( ) (9) The best medical test for blood levels in the body is the blood lead test. TrueM False( ) (10) Excessive amounts of lead in the body can result in a wide variety of symptoms. True( False{ ) (11) A worker who is handling lead has no way of controlling his lead exposure. True( ) False(^-- TEST CONTINUED ON BACK VAB.0001076439 * 2- - (12) The lead materials used in the plant are not absorbed through the skin. (13) The use of compressed air for cleaning lead contaminated dusts is prohibited. True(^4-"'' False( ) True(^) (<gfvKY Fal se (14) Lead used in this plant can enter the body by (Circle, a c, d, or e.) a. Breathing b. Swallowing c. Absorbing through the skin d. All of the above. e. a & b only. (15) Overhead vent fans and exhaust hoods must be kept running when making compound or dry blend. (16) You are permitted to take food, drinks, etc. into lead work areas, provided you keep them covered up to prevent lead contamination. (17) It is important to your health for you to create as little dust as possible when handling empty lead containers such as bags. True(<S" False( ) True( ) False( True(S----False( ) You must dean and test your 3M Airhat at least daily, at f U V-ni Ad AoMr 4-tLhae Lbaeg* ^in^nJing _o<"f _y___o___u__r sh* iaft. . True^) False( ) (20) If you can't see any lead dust on your hands or clothing, you can be sure there's not enough on you to worry about. True \ Responsibility for controlling employee exposure to lead rests on: (Choose a, b, c, d, e, or f) Fal se a. The Company b. The Employee c. The Environmental Protection Agency (EPA) d. Both a. & c. Both a. & b. f. Both b. & c. VAB.0001076440 LEAD EXPOSURE TRAINING -TEST, 1981- f n/<s. n NAME DEPARTMENT 30(I) The eight-hour exposure limit for lead is meter of air. DATE micrograms of lead per cubic (2) The exposure limit for lead is lowered if you work more than eight (8) hours in a day. True(^T False( ) (3) When working with or around lead, you should wash your hands, arms and face (Circle best answer: a,< c, or d): a. Before you leave work. b. Before eating, drinking, smoking, or using any cosmetics. c. Twice each shift. d. After eating, drinking, or smoking. (4) You are allowed to clean lead materials from your clothing with compressed air, provided the air hose is equipped with a safety nozzle. h (5) Lead raw materials used in the plant are: (Choose a, b, or d) True( > False a. Liquids b. Solids and Liquids c. Powders (Mostly white ones). d. Gases (6) MSA "Dustfoe 66" dust masks are approved for use while charging blenders and working in the Color Weigh Room. True( False( ) (7) 3M "Airhat" respirators are approved for use while charging blenders, working in the Color Weigh Room or otherwise handling lead. False( ) (8) Excessive amounts of lead in the body can cause serious harm, including death. False( ) (9) The best medical test for blood levels in the .body is the blood lead test. False( ) 00) Excessive amounts of lead in the body can result in a wide variety of symptoms. False( ) OD A worker who is handling lead has no way of controlling his lead exposure. Fal se^ TEST CONTINUED ON BACK VAB.0001076441 The lead materials used in the plant are not absorbed through the skin. TrueMf False( ) The use of compressed air for cleaning lead contaminated dusts is prohibited. True(*^ Fal sef^^ Lead used in this plant can enter the body by (Circle a, b. c, d, or): a. Breathing b. Swallowing c. Absorbing through the skin. d. A11 of the above. e. a & b only. Qj5) Overhead vent fans and exhaust hoods must be kept running when making compound or dry blend. True( ) Fal se(^f (16) You are permitted to take food, drinks, etc. into lead work areas, provided you keep them covered up to prevent lead contamination. True( ) It is important to your health for you to create as little dust as possible when handling empty lead containers such as bags. -&8) You must clean and test your 3M Airhat at least daily, at the end or the beginning of your shift. Tru e fO True( ) (19) If you can't see any lead dust on your hands or clothing, you can be sure there's not enough on you to worry about. True( ) Responsibility for controlling employee exposure to lead rests on: (Choose a,||] c, d, e, or'f) False(CK False( ) False( False(L0 a. The Company b. The Employee c. The Environmental Protection Agency (EPA) d. Both a. & c. e. Both a. & b. f. Both b. & c. * VAB.0001076442 ABERDEEN FORKLIFT TRAINING PROGRAM CTION I QUIZ 1. Good, competent, professional, forklift operation is a safe operation and you can never be too experienced to learn more about safety. . The first rule of safe forklift operation is to know the capacity of your truck. _ 4 * . The load capacity of each of our forklift trucks is clearly marked on the identification plate on the truck. If you are in doubt about your forkliftrs ability to pick up a certain load, use the trial and error approach. . A pre-work check of your forklift should be made to be sure it's working right and will operate safely. . The further the center of the load 'is away from the front of the carriage, the larger the load you can pick up. . All of the forklift trucks in the Aberdeen Plant are equipped with a hand brake. . You should try to repair any problems you find during the pre-work check of the forklift truck. & I VAB.0001076443 ABERDEEN FORKLIFT TRAINING PROGRAM SECTION II QUIZ A forklift truck steers with its rear wheels, not its front wheels like your car. r"1- ".r ^ ;1VP? V- -.T 1 'V-n - brt-`ed' * j`: * -v T" -'L- ' : rf ' V * t:. When you are planning to make a turn while traveling forward, you should steer your forklift to the opposite side of the road or" isle...in the direction you are going to turn. 3. When traveling backward, the rear wheels should pass the comer and the front wheels should reach the corner before you start turning the steering wheel to make a turn. A forklift truck operator must always watch the rear swing of the truck as well as the front swing of the load. A forklift truck is much harder to steer when the forks are loaded. A forklift truck operator should always travel with the forks four to six inches above the ground. An operator should always inspect a load before he attempts to make a lift. When picking up a load with a forklift truck, always approach the load squarely. 9. The forks should be spaced as widely as possible according to the load width and equally spaced form the sides of the carrigae. At times, it might become necessary to make a lift with only one fork. At times, it might also become necessary to "pick up short", that is pick up a load with only part of your forks. An operator should never put his head, hands or feet out of the truck cage. Only the small Hyster forklift should ever be carried in the plant's elevators. It is better to drive forward up a ramp when your truck is empty. You should drive forward up a ramp and backwards down a ramp when your forks are loaded. VAB.0001076444 * 1. t SECTION II QUIZ 16 Always cross railroad tracks at a 45 degree angle. 17 Passengers should never be carried on a forklift truck as it is designed for^only one person...the operator. -1:: t' /.k- r* . ^ sj T K| '54* i Jr. M jV:. hi ViiM .* -Aw 18 Before depositing a load, the operator should take the time to inspect the place where he is going to unload. 19. You should never use full back tilt when high stacking.' The safest condition is when the top of the mast is only a foot to 18 inches back from vertical. If you have to leave the fork truck unattended for even a short time, you should lower the forks and turn off the engine. ' mi? IISES'- ** \ VAB.0001076445 I V * %t. ABERDEEN FORKLIFT TRAINING PROGRAM SECTION III QUIZ * -I If -the tractor is attached to the trailer, you should be sure to notify the driver that you are about to begin loading the trailer. %. 4 . r.r.if HiST t ^3 : : *rdi _ ba&'jtvrtr '%n13'^r ' f '........ ^ ,^ It is not necessary to chock the wheels of a trailer to be "loaded i'f '_vr:' the tractor is attached. 3. In addition to the dolly wheels, special jacks must be placed under the front of a trailer, when the tractor is not attached, before loading begins. Trailer floors should be checked for damage before loading begins. The proper way to load a trailer is to load all of one side then all of the other side. If double stacking is required when loading a trailer, it should be done in the front and back so the extra weight will be on the axles. 7. An employee should never be lifted with a forklift truck unless a caged worklift is used. When using a worklift, you must be sure that the safety pin is placed through the worklift mount and the forklift forks to prevent the worklift from sliding off the forks. i It is O.K. for an employee to ride to a work site if he is riding in a worklift. 10. Unloading a trash dumpster should be done with forklift mast straight up, not tilted forward or backward. & \ VAB.0001076446 r A ABERDEEN FORKLIFT TRAINING PROGRAM SECTION I QUIZ -1. Good, competent, professional, forklift operation is a safe operation ' and you can never be too experienced to learn more about safety. The first rule of safe forklift operation is to know the capacity of your truck. The load capacity of each of our forklift trucks is clearly marked on the identification plate on the truck. 4. If you are in doubt about your forklift's ability to pick up a certain load, use the trial and error approach. rfi w s. A pre-work check of your forklift should be made to be sure it's working right and will operate safely. The further the center of the load is away from the front of the carriage, the larger the load you can pick up. hi (. p 11 of the forklift trucks in the Aberdeen Plant are equipped with a and brake. You should try to repair any problems you find during the pre-work check of the forklift truck. * 4 * VAB.0001076447  t ABERDEEN FORKLIFT TRAINING PROGRAM SECTION II QUIZ % A forklift truck steers with its rear wheels, not its front wheels p. * A, . -r1 w* like .your car.- ; *** - v i"; * r * - Wr-'"'"'* \f* * When you are planning to make a turn while traveling forward, you should steer your forklift to the opposite side of the road or isle...in the direction you are going to turn. 3. When traveling backward,, the rear wheels should pass the comer and the front wheels should reach the corner before you start turning the steering wheel to make a turn. A forklift truck operator must always watch the rear swing of the truck as well as the front swing of the load. A forklift truck is much harder to steer when the forks are loaded. A forklift truck operator should always travel with the forks four to six inches above the ground. An operator should always inspect a load before he attempts to make _ a lift. When picking up a load with a forklift truck, always approach the load squarely. The forks should be spaced as widely as possible according to the load width and equally spaced form the sides of the carrigae. At times, it might become necessary to make a lift with only one fork. Ji At times, it might also become necessary to "pick up short", that is pick up a load with only part of your forks. < "T t jj---'^ 12. An operator should never put his head, hands or feet out of the truck cage. 13. Only the small Hyster forklift should ever be carried in the plant's elevators. 14. It is better to drive forward up a ramp when your truck is empty. / 15. You should drive forward up a ramp and backwards down a ramp when your forks are loaded. - VAB.0001076448 "ft? 0-h- SECTION II QUIZ Always cross railroad tracks at a 45 degree angle. Passengers should never be carried on a forklift truck for^only one person...the operator. A* - *r .1 i < i 't % h* > Before depositing a load, the operator should take the the place where he is going to unload, '* T'K jM s 4-4 r* , 'Ji as it is designed time to Nr ! 1 . +. inspect 19. You should never use full back tilt when high stacking.' The safest condition is when the top of the mast is only a foot to 18 inches back from vertical. 20. If you have to leave the fork truck unattended for even a short time, you should lower the forks and turn off the engine. VAB.0001076449 ABERDEEN FORKLIFT TRAINING PROGRAM SECTION III QUIZ tl 1 4he tractor is attached to the trailer, you should be sure r (" ->#4 t*sr f ' ! "J * t - V'f hW 3 !Ti .*.=* ^44 fi1 about ^1 V > V* p3 a- ^ * hv "h. r; 3 rt" "`t .** f ** f* t;-, r-t f r *r -A'cs-^f'fv "ik .'.Ji V -. 2 It is not necessary to c the tractor is attached. m a,b,...% tfTi H -3'-. 3. In addition to the dolly wheels, special jacks must be placed under the front of a trailer, when the tractor is not attached, before loading begins. 4. Trailer floors should be checked for damage before loading begins. 5. The proper way to load a trailer is to load all of one side then all of the other side. 6. If double stacking is required when loading a trailer, it should be done in the front and back so the extra weight will be on the axles. 7. An employee should never be lifted with a forklift truck unless a caged worklift is used. / 8. When using, a worklift, you must be sure that the safety pin is placed through the worklift mount and the forklift forks to prevent the work lift from sliding off the forks. 9. It is O.K. for an employee to ride to a work site if he is riding in a worklift. 10. Unloading a trash dumpster should be done with forklift mast straight up, not tilted forward or backward. a X VAB.0001076450 A* ABERDEEN FORKLIFT TRAINING PROGRAM SECTION I QUIZ j!a/s/ii e 3 Jais.___ Cjd/eA _____ Good, competent, professional, forklift operation is a safe operation and you can never be too experienced to learn more about safety. The first rule of safe forklift operation is to know the capacity of your truck. The load capacity of each of our forklift trucks is clearly marked on the identification plate on the truck. \(A4. If you are in doubt about your forklift's ability to pick up a certain load, use the trial and error approach. A pre-work check of your forklift should be made to be sure it's working right and will operate safely. ijkL 6 The further the center of the load is away from the front of the carriage, the larger the load you can pick up. 7 All of the forklift trucks in the Aberdeen Plant are equipped with a hand brake. You should try to repair any problems you find during the pre-work check of the forklift truck. it i VAB.0001076451 I fr r* '^ Jz t ABERDEEN FORKLIFT TRAINING PROGRAM SECTION II QUIZ * r A forklift truck steers with its rear wheels, not its front wheels like your car. " ' -- c .* t . When you are planning to make a turn while traveling forward, you should steer your forklift to the opposite side of the road or" isle...in the direction you are going to turn. When traveling backward, the rear wheels should pass the comer and the front wheels should reach the corner before you start turning the steering wheel to make a turn. A forklift truck operator must always watch the rear swing of the truck as well as the front swing of the load. A forklift truck is much harder to steer when the forks are loaded. A forklift truck operator should always travel with the forks four to six inches above the ground. An operator should always inspect a load before he attempts to make, a lift. When picking up a load with a forklift truck, always approach the load squarely. The forks should be spaced as widely as possible according to the load width and equally spaced form the sides of the carrigae. At times, it might become necessary to make a lift with only one fork. A At times, it might also become necessary to "pick up short", that is pick up a load with only part of your forks. .12 An operator should never put his head, hands or feet out of the truck cage. m 13. Only the small Hyster forklift should ever be carried in the plant's elevators. It is better to drive forward up a ramp when your truck is empty. 15. You should drive forward up a ramp and backwards down a ramp when your forks are loaded. \ VAB.0001076452 % SECTION II QUIZ 16 Always cross railroad tracks at a 45 degree angle. 17 for^only one person...the operator. designed . +* Before depositing a load, the operator should take the time to inspect the place where he is going to unload. it h *^ 'ii' >I 19. You should never use full back tilt when high stacking/ The safest condition is when the top of the mast is only a foot to 18 inches back from vertical. 20. If you have to leave the fork truck unattended for even a short time, you should lower the forks and turn off the engine. VAB.0001076453 ABERDEEN FORKLIFT TRAINING PROGRAM SECTION III QUIZ If -the tractor is attached to the trailer, you should be sure to notify the driver that you are about to begin loading the trailer.^ h' K 4 'rT1i It is not necessary to c j (r.j -- J1 Wsj the tractor is attached. In addition to the dolly wheels, special jacks must be placed under the front of a trailer, when the tractor is not attached* before loading begins. f' 5 Trailer floors should be checked for damage before loading begins. * The proper way to load a trailer is to load all of one side then all of the other side. If double stacking is required when loading a trailer, it should be done in the front and back so the extra weight will be on the axles. An employee should never be lifted with a forklift truck unless a caged worklift is used. When using a worklift, you must be sure that the safety pin is placed through the worklift mount and the forklift forks to prevent the work lift from sliding off the forks. It is 0.K. for an employee to ride to a work site if he is riding in a worklift.- Unloading a trash dumpster should be done with forklift mast straight up, not tilted forward or backward. VAB.0001076454 ABERDEEN FORKLIFT TRAINING PROGRAM SECTION I QUIZ Y\J 1. Good, competent, professional, forklift operation is a safe operation and you can never be too experienced to learn more about safety. 1> U /r-2 . 72ii 3 . The first rule of safe forklift operation is to know the capacity of your truck. The load capacity of each of our forklift trucks is clearly marked on the identification plate on the truck. If you are in doubt about your forklift's ability to pick up a certain load, use the trial and error approach. . A pre-work check of your forklift should be made to be sure it's working right and will operate safely. The further the center of the load 'is away from the front of the carriage, the larger the load you can pick up. . All of the forklift trucks in the Aberdeen Plant are equipped with a hand brake. `m-r . You should try to repair any problems you find during the pre-work check of the forklift truck. 4 I VAB.0001076455 tv t * + * ABERDEEN FORKLIFT TRAINING PROGRAM SECTION II QUIZ 1. A forklift truck steers with its rear wheels, not its front wheels like your car. t'T r.V rv :\t ft: ' ,4 ` : -a '1 . " ' *-''i 1' . ; "'u. r - '} * .;#* in * i , T *** " . 4- -I ,, '' r1 c .2 When you are planning to make a turn while traveling forward, you should ^teer your forklift to the opposite side of the road or" isle.. .in the direction you are going to turn. i\ When traveling backward, the rear wheels should pass the corner and the front wheels should reach the corner before you start turning the ft steering wheel to make a turn. 9*. A forklift truck operator must always v as well as the front swing of the load. truck 5. A forklift truck is much harder to steer when the forks are loaded. A forklift truck operator should always travel with the forks four to six inches above the ground. An operator should always inspect a load before he attempts to make* a lift. When picking up a load with a forklift truck, always approach the load squarely. The forks should be spaced as widely as possible according to the load width and equally spaced form the sides of the carrigae. F %. At times, it might become necessary to make a lift with only one fork. & At times, it might also become necessary to "pick up short", that is pick up a load with only part of your forks. .12 An operator should never put his head, hands or feet out of the truck cage. Only the small Hyster forklift should ever be carried in the plant1s elevators. It is better to drive forward up a ramp when your truck is empty. You should drive forward up a ramp and backwards down a ramp when your forks are loaded. X VAB.0001076456 SECTION II QUIZ 16. Always cross railroad tracks at a 45 degree angle. Passengers should never be carried on a forklift truck as it is designed for^only one person...the operator. h . ** > V- x ;. . ?ij J L |" *7 -n ^ J ^' " <' T fv Before depositing a load, the operator should take the time to inspect. the place where he is going to unload. '" ' >. Ai You should never use full back tilt when high stacking. The safest condition is when the top of the mast is only a foot to 18 inches back from vertical. 20. If you have to leave the fork truck unattended for even a short time, you should lower the forks and turn off the engine. v VAB.0001076457  - fe. ABERDEEN FORKLIFT TRAINING PROGRAM SECTION III QUIZ h 1. If -the tractor is attached to the trailer, you should be s J the driver that you are about to begin loading the trailer 1,i\*. * -M. A Ms. * "i ' 1 It is not necessary to the tractor is attached i 11 " iitSil; 3. In addition to the dolly wheels, special jacks must be placed under the front of a trailer, when the tractor is not attached, before loading begins. r_ railer floors should be checked for damage before loading begins. The proper way to load a trailer is to load all of one side then all of the other side. If double stacking is required when loading a trailer, it should be done in the front and back so the extra weight will be on the axles. 7. An caged worklift is used. ess a 8 When using a worklift, you must be sure that the safety pin is placed through the worklift mount and the forklift forks to prevent the work lift from sliding off the forks. 9 It is O.K. for an employee to ride to a work site if he is riding in a worklift. .10 Unloading a trash dumpster should be done with forklift mast straight up, not tilted forward or backward. Tli I i J * i v VAB.0001076458 l j i T