Document X70RZYbww9QQ1XYe7dMmLdKyK
S.V. 243 C& 03
* AUTOMATED ) COPE KY-908-P PKG
PATE
LOT NUMBER
STANDARD HRS.
TIME
k f
____M
DATE PRINTED: 3/26/82
^
PROCESSES
APPROVED BY
() KY-908-D
.(G) FWP 03/26/82
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JOB NAME: O3KY903DMG
COMPONENT CONSUMPTION
CG CODE
LOT
PQ LBS
I CG CODE
LOT
i 4 YC-3-B
93 .1 14 YC-3-B
14 YC~ 3-B JlXaX?- 93 UJLXX I 14 - YC~3~B
14 YC-3-B ______________ 93 J_LSZP I 14 YC-3-B
PQ LBS 93 93 93
EST. WT, 4221 * LBS.
^3
NON-BLEEDING
EQUIP
NAME 'KROLOR* YELLOW-LIGHT
1 USE | N- ! ACC i|- -L-B- -S- - - - j |. CODE J LBS
203 6
205
| "BEFORE USING SV, MAKE SURE THAT N-28-D LINE 1
yl IF ANY IS BLANKED OFF."
i
1 i
11I
/1 \J
RUN 60*(990 G) WATER IN V-203. HIGH SPEED.-
SET AGITATOR ON
ij
* ij
i|
| pry WEIGH IN DRUM & POUR IN
1 420 1 32-D 1 42
DUMP IN AND STIR 5 MIN
LOT
163X50 1 YC-3-BI 315
RECORD: START__^^r^f ^S-JPj.6-
lL4Lfcfel
1
I FI.N
5WUWi.
I J/4r$L~ i
i
\11
ADJUST TO 75" <1275 G> NOTE: VOLUMES HIGHER.
1
' ^THAN 75" MAY CAUSE DUSTING IN EXHAUST HOOD.
1
i
i
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
1
1
i
'HOMOG AT 2400-2600 PSI INTO V-205
11i
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN 1 1 i
I OF HOT WATER AT 2400-260 PSI. INTO V-205
iIi
*y\ RECORD: V-205 VOL ,,4&_" 6 ADJ TO 60* (2100 G) 1 1 i
pyf INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
i
1
i
.1 1 - i
RUN 10" <514 G) WATER INTO V-$
"'s t a r t
:1
.1
1
`AT-OR
11
1
PUMP V-205 THRU HOMOG AT 4800-520 PSI INTO V. 1
1
i
\ RECORD: TIME START
TOTAL MINUTES
I NOTE: IF. HOMOG PRESSURE FALLS BELOW 4800 PSI,
ji 4 1982
J^-WAYJLV WILL RECIRCULATE SLURRY TO V-205
^ WHf-ysP^V-205 MT, RUN IN 5" (240 G) WATER L PUMP 1
1
tU HOMOG AT 4800-520 PSI INTO SV
11
SET FORMULA SELECTOR TO POSITION
POSITIONQZ&ffi>
RESET PB - SET 22 TC IN AUTO
IS SET AT 190-194KF)
..e:v e l s & SET R/M COUNTER M AS FOLLOWS:
Q&..y. PRESET *2
95 GAL
(IKE FLOW CONTROLLERS AS FOLLOWS:: `
N-27-D CONTROLLER) IN MANUAL 0.65
<N-27-D WATER) IN MANUAL LOCAL 5.2
27-D/WATER) RATIO
0.8
32-D CONTROLLER) IN MANUAL 0.87
32-D WATER) IN MANUAL LOCAL 4.8
32-D WATER) IN REMOTE
(N--32-D/WATER> RATIO
1 .1
GPM GPM
GPM GPM
1 1 | 1 | I 1 i ! 1 5
1115-D 1 I ! 27-D 1 I I 32-D 1 1 1 Jt
!I 504 1 I I 218 1 1 | 1476 i fkft
! ! U,
LOT DATE PRINTED: 3/26/82.
PAGE 2 CG 03 KY-908-D COjMXYP JOB NAME; 03KY908DMG
USE N~ iAOCT LBS CODE i LBS
RATOR STEP PB _
RECORD LEVEL 2LG /$f/. IF <352 FOLLOW SOLUTION
KE-UP PROCEDURE FOR N-27-D
ADJUST SV TO 47* <2400 G)
RECORD PHXi^ ADJ TO 11.0-11.2 WITH N-7-D AT
5% <10 PARTS WATER TO 1 PART N-7-D) .
SIPHON INTO SV. RECORD: PH /Jjfr*
ASSUME 502
OPERATOR STEP PB
~%tr~STEP 06/39. AFTER HEAT-UP RECORD: PI-1
ITCH 3FC20, 8FC10, 6 8FC20 TO AUTO
ERA TOR STEP PB
S'P STEP 10/43. WHEN 3FC20, 8FC10 & 8FC2G FLOWS
ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB
SP STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN
LIMITS, SWITCH 3FC20 TO REMOTE
ERA.TGR STEP PB
BURmG STRIKE RECORD:
SB^TEP
243/V-244
RANGE
TIME
13/46 <30 MIN)
9.3-10.0
14/47 (6 MIN)
,0 Mid&kr
15/48 (2 HRS)
.0
16/49 <2 HRS, 25 MIN)
.0
17/50 (FINAL 3 HRS)
Sj j L 7.5-8.5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 6 NOTE
IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
-% RECORD: PH______
.ASSUME 772
SIFT IN
7-D c>
V
L27-D I SCu^l 128-Al 50
385 IJl^.-ADD 42" <320 G) WATER TO V-385 \-ig S\ ADD & STIR FOR 2 MIN FOR S 57 #
ASSUME 502 J 260 | 7-D | 130
jjsO DURING STRIKE CHECK LEVEL IN V-337. 387 UaiCiOCF LOW LEVEL LIGHT IS NOT'LIT, GO TO S-35
7 033 !
1
|>T)
--Aj _,,r
i j
IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE
IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE,
kst
'388 Jrf&s
8 >3T
RUN IN 25* <244 GAL). DO- NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 41 HEAT-UP AND START OF STEP 48 HOMOGENIZATION. SHOULD BE LESS THAN 3 MINUTES,
TURN ON STEAM & AGITATOR ADJUST TO 32* *<317 GAL) AT 178-182*F
SET BADGER METER FOR 466* PUMP IN FROM V-387 THRU UNDERSURFACE
DISTRIBUTORS AS FAST AS POSSIBLE
I uwr
sSHUT OFF PUMP ..STIR 30 MIN AT 17B-182*F FOR S 48
DO NOT SHUT OFF AGITATOR
I I
378 44 44
169-"A | 378
1 155-"A | 44 1 1 60- A j 44
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LT,
~""rr EQUIP MENT |
I PAGE 3 CG 03 KY-908-D JOB NAME; 03KY908DMG
DATE PRINTED:
3/26/82
USE L.BS
N- IACCT CODE I LBS
SV. iMT I WHEN S2Q COMPLETE HEAT SV TO 193-200 DEC F IN
&I
5 TO 10 MIN
SP. \m iI Cc lLOSE WATER LINE & DISCHARGE VALVES AT STEARATE
9|
PUMP
l/?5 | OPEN V-388 DISCHARGE VALVES, TO STEARATE PUMP
'I Jr^ -INLET
*
jfB jOPEN WATER VALVE AT STEARATE PUMP & RUN WATER
\ THRU HOMOG-. AT- 2900-3100 PSI, TO SEWER +<? | WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG
'' ( I
1DISCHARGE VALVE TO SV AND CLOSE VALVE TO jf SEWER
\m I IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
-| ! TURN ON PUMP & HOMOG V-388 TO SV AT 2900-3100
| L, PSI. MAINTAIN SV AT198-200SF*
'i \&r\ WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
T 1- AT STEARATE PUMP ASAP
*
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
WATER FROM HOT WATER MIXER
WHEN S50 COMPLETE TURN OFF HOMOG & STEARATE
:'UMP
H IR 5 MIN AT- 198~20O*F
SHUT OFF STEAM *N S53 COMPLETE, DPERATQR PB
STEP 23/53 RECORD PH_,Jl*i?,,(3.3~3.7>' '
NECESSARY, ADJ PH TO 3,'3-3*7 (DOWNWARD ONLY)
& RECORD : PH_____ .
NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA
BADGER METER. STIR 5 MIN AFTER EACH
| ADDITION,
ASSUME 50%
f57 I RUN IN N-7-& EROM S-30 IN 10-12 MIN & STIR 5MIN I5&^Tr EC0RD: PH_4Jl . <4,2-4,4) & IF/NECESSARY, ADJ
! I TO PH 4.2-4.4 & RECORD: PHASSUME 50%
| j (DILUTE 10 PARTS TO 1/WITH WATER) ASSUME 78% ! L SIPHON N-7-D INTO.SV
\5S<. OPERATOR STEP PB i &v\JDP'ERATOR STEP PB
SP STEP 6 - BATCH COMPLETE
I
115-D | \n
7--D 27-D
START
FINISH
OPERATOR
TIME SP STEP TIME SP STEP
3 i.
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