Document VJVBND31nMzwZebVBpvbr67r4

January, 1966 SUMMARY SHEET ACTUAL PRODUCT COS? PER M. 5Q. FT, SALEABLE PROMOTION PAPER STUCCO Other Raw Materials l/l*n Board $ 8.0# 1.313 U9U Board MTg. Labor Other Variable Overhead TOTAL COST PER M. OROSS PROD. 1.329 1.616 1.836 Waste Cost - 2.98 Saleable Cost Warehouse & Loading Direct Cost Overhead T.M.Tape Costs TOTAL SALEABLE COST .U36 1^.081 2.366 1.718 .139 $19.30U SGP 0002855 January, 1966 SUMMARY SHEET ACTUAL PRODUCT COSY PER M. SQ. FT. SALEABLE PRODUCTION PAPER STUCCO Other Raw Material 3/6" Board 8.029 1.723 .610 Board Mfg. Labor Other Variable Overhead TOTAL COST PER M. OROSS PROD. 1.383 1.870 2.12U $3$.739 Waste Cost - U.30 Saleable Cost Warehouse & Loading Direct Cost Overhead T.M.Tape Cost TOTAL SALEABLE COST .677 16.106 2.366 1.718 .139 $20,639 SGP 0002856 January, 1966 SUMMARY SHEET ACTUAL PRODUCT COST PER M. SQ. FT. SALEABLE PRODUCTION PAPE STUCvO Other Raw Materials 1/2" Board 8.029 2.326 .825 Board Mfg. Labor Other Variable t Overhead TOTAL COST PER M. QROSS PROD. Waste Cost - 3.77 Saleable Cost Warehouse & Loading Direct Cost Overhead T.M.Tape Cost TOTAL SALEABLE COST 1.527 1.971* 2.21^2 $16,923 <r .638 17*561 2.366 1.718 .139 $21,781* SGP 0002857 January* 1966 SUMMARY SHEET ACTUAL PRODUCT COST PER M. SQ. FT. SALEABLE PRODUCTION PAPER STUCCO Other Raw Materials 5/8" Pirest >p Board 8.056 2.979 1*.368 Board Mfg0 Labor Other Variable Overhead TOTAL COST PER M. GROSS PROD. Waste Cost - 3.02 Saleable Cost Warehouse & Loading Direct Cost Overhead . To M.Tape Cost TOTAL SALEABLE COST * 2.008 2.U70 2.806 22.687 .685 23.372 2.366 1.718 ,877 $28.333 SGP 0002858 MATERIAL COSTS - VU" BOARD MATERIAL FORMULA DRY BD. UNIT COST 72# Ivory 1052.08 72# Qray 98a. 38 3.225** Stucco 838.601* 3.11*9 Sub Total Core Adhesive li.25 5.16C CO OCr Accel Block 6.00 Pot# Sulphate Dispersing Agent 2.50 1.20 2.51*0 3.08c Foaming Agent Edge Paste Talc .1*0 13.00c .20 8.08C .08 1.89C Fiberglass .26 26.00C TOTAL COST PER MSF OROSS PRODUCTION a STD. QTY. TALUE a.567 3.175 1.320 .219 .061* .037 .052 .016 .002 .068 USAGE VARIANCE 101* 101* 99.83 91 100 85 106 105 91* 11*8 100 ACTUAL COST PER MSF U.750 3.302 1w.w3. 1h8ihi. 9.370 .199 .050 .054 .039 .055 .015 .003 068 $9.86a SGP 0002859 MATERIAL COSTS - 2/2" BOARD MATERIAL FORMULA DRY BD. UNIT COST 72# Ivory 10U6.68 b.3blM 72# Gray 98U.38 3.225M Stucco 1518.511 3.1U9 Sub Total Core Adhesive 7.00 5.16C Accel. Block 9.00 .8bC Pot. Sulphate b.oo 2.5UC Fiberglass .52 26.00C Dispersing Agent 2.00 3.08c Foaming Agent .70 13.00C Edge Paste .20 8.08C Talc .08 1.89C Pulp 6.00 1.10C TOTAL DOST PER MSF GROSS PRODUCT!'*! STD. QTY VALUE b.5b5 3.175 2.391 .362 .076 .102 .135 .062 .091 .026 .002 .066 USAGE VARIANCE 10b 10U 97.30 91 100 85 300 106 105 9b lb8 28 ACTUAL COST PER MSF b.727 3.302 2.326 10.355 .329 .076 .007 .135 .066 .096 .015 .003 .018 11.180 SGP 0002860 MATERIAL COSTS - 3/8" BOARD MATERIAL 72# Ivory 72# Qray Stucco Sub Total FORMULA JQRX BD. 101*6.88 981*. 38 1111*. 238 UNIT QSI_ l*.3l*lM 3.225M in1*9 Core Adhesive Accel Block 5.25 U.00 5.16c .81*C Pot. Sulphate 3.00 2.51*C Dispersing Agent Foaming Agent 1.50 .60 3.08C 13.00C Edge Paste .20 8.08C Talc Pulp .08 l*.5o 1*890 1.10C Fiberglass .39 26.00C TOTAL COST PER M3F CROSS PRODUCTION STD. QTY VALUE k>9 3*175 1.751* * .271 .03U .076 .01*6 .078 .016 .002 .050 .101 r USAGE VARIANCE 10U ACTUAL COST JLSJSSF _ U.727 101* 3.302 98,2k 1.723 9.752 91 .21*7 100 .031* 85 .065 106 .01*9 105 .082 91* .015 11*8 .003 28 .Oil* 100 .101 $10,362 SGP 0002861 MATERIAL COSTS - 5/8 FIRBSTOP BOARD MATERIAL 72# Ivory 72# Gray Stucco Sub-Total Core Adhesive Accel Block Pot. Sulphate Fiberglass Dispersing Agent Foaming Agent Edge Paste Talc Vermiculite FORMULA DRY. BD. 1052.88 98)4.38 1895.173 UNIT COST U.3U1M 3.225M 3.Di9 9.25 10.00 5.25 8,00 2.66 .90 ,U0 .08 65.000 5.16C 2.5UC 26.00C 3.08C 13.00C 8.O8C 1.890 1.97C TOTAL COST PER MSF GROSS PRODUCTION r-.t CO STD. QHJ. VALUE U.571 3.175 2.981* .U77 .O8I4 2.213 .082 .117 .032 o002 1.281 ** USAGE VARIANCE ACTUAL COST PER KSF 10U U.75U 101* 3.302 99.81* 2.979 $ 11.035 91 .h3U 100 .08)4 85 .113 100 2.213 106 .087 io5 .123 .0 VjOJ 91* 1U8 .003 100 1.281 $15.1*03 SGP 0002862 A-l U* Board A-2 2 Board A-3 TOTAL COOTFRSION COST DIRECT LABOR BOARD MANUFACTURING Man Hours I468? 82 11)2 3 860 1$ $689 100 Direct Cost $12,l)8l).0$ U56.7U 2,283.66 $l$^22t).l)$ lAw Board 3/8" Board l/?n Board U/B" Firestop Bd. Other U' Bd. Others TOTAL Gross Production .862 9$8 U.839 .72$ 61)1 1.121 9.11<6 Machine Hours 21) 273/U 1$U3/U 3<$# 2l& 66fc 3213/1 < Dlreot Labor llli$.76 132U.79 7387.77 lli$6.07 1169.66 27li0ol)0 l$22l).U$ Cost Per MSF $1,329 1.383 l.$27 2.008 e> - SGP 0002863 CONVERSION COST- OTHER BOARD MANUFACTURING l/i" Board 3/8" Board 1/2" Board 5/8" Firestop Bd. Gross Production 055--------- 958 U,839 725 7.381* Machine Hours *~55-- 27-3/1* 15U-3A 303g 237 Other Variable 'T393T0T 1,791.01 9,552.01* 1.791.01 U*,527.07 Unit OT6 Overhead 0505 1.870 2,031*. 1*6 1.97U 10,850.1*1* 2.1*70 2,031*. 1*6 $16,501.72 Unit 056 2.121* 2.21*2 2,806 T/M Material Fire8top Board Tape Adhesive TOTAL FIRESTOP Other Boards Totals TWIN-MOUNTINO COST Cost Production 776.61* 32.69 809.33 1953.00 r 923 8223 911*6 Unit Cost .877 .139 SGP 0002864 SUMMARY SHEET ACTUAL PRODUCT COST PER M. SQ. FT* SALEABLE PRODUCTION PAPER STUCCO Other Rav Material! 3/8" Board $ 8*01*7 1*398 *660 loard Mfgp. Labor Other Variable Overhead TOTAL COST PER M. GROSS FRCD. lo372 1.031 $13,563 Waste Coat - 2.61* Saleable Coat Warehouse & Loading Direct Cost Overhead T. Mo Tape Coat TOTAL SALEABLE COST 0 .358 13.921 1.390 1*62 .158 $15*931 SGP 0002865 SUMMARY SHEET ACTUAL PRODUCT COST PER M. SQ. FT* SALEABLE PRODUCTION PAPER STUCCO Other taw Materials 1/2* Board $ 8.0U7 1.910 .792 Board Labor Other Variable Overhead TOTAL COST PER M. GROSS PROD. 1.570 1.179 1.207 Ht.705 Waste Cost - 2.32 % Saleable Cost Warehouse & Loading Direct Cost Overhead T. Me Tape Cost TOTAL SALEABLE COST .3U1 15.01*6 1.390 # .1*62 d58 fljo0p6 SGP 0002866 SUMMARY SHEET ACTUAL PRODUCT COST PER M. SQ<> FT. SALEABLE PRODUCTION PAPER STUCCO Other Raw Mate: iala Board Mfpto Labor Other Variable Overhead 5/8" Flrcstop Board $ 8o070 2 c 501; 3.397 2.0U2 1.53U 1.570 $19,117 Waste Coot - 3.8U* Saleable Cost Warehouse & Loading Direct Cost Overhead T. M Tape Cost TOTAL SALEABLE COST .73U 19.851 1.390 .U62 .810 $22.513 SGP 0002867 MATERIAL COSTS - 1/UW BOARD MATERIAL FORMULA ,, DRY PD. UNIT COST STD. QTY. VALUE USAGE VARIANCE 72# Ivory 72# Gray Stucco 1052.08 98U.38 .822.60 U.3U1M 3.225M 2.571 U.5U5 3.175 1.057 103 106 97 SUB-TOTAL Ground Block 6.000 .511C .031 91 Pot. Sulphate 1.500 2.5UC .039 157 Glass Fiber .uoo 26.00 .10U 7U Dispersing Agent .600 3.08C .018 158 Foaming Agent .uoo 13.00C .052 105 Edge Paste .200 8.08C .016 72 Talc .100 1.89C .002 99 Core Adhesive 3.000 5.16c .155 112 TOTAL COST PVR MSF OROSS PRODUCTION ACTUAL COST PER MSF u.681 3.366 1.025 $ 9.072 .028 .061 .077 .028 .055 .012 .002 .17U $ 9.509 SGP 0002868 MATERIAL COSTS - 1/2" BOARD MATERIAL FORMULA DRY BD. UNIT COST STD. QTY VALUE USAGE VARIANCE ACTUAL COST PER MSF 72# Ivory- 101*6*88 1*.31*1M 72# Gray- 981**38 3.225M Stucco 1531.379 2.571 SUB-TOTAL Ground Block 9*000 .5110 Pot. Sulphate 1.000 2.51*C Glass Fiber .780 26.00C Dispersing Agent 1.200 3.08C Foaming Agent .700 13.00C Edge Paste .200 8.08C Talc .100 1.890 Pulp 10.1*00 1.205c Core Adhesive 6*000 5.16c TOTAL COST PT* MSP GROSS PRODUCTION U.5U5 3.175 1.969 .01*6 .026 .203 .037 . .091 .016 .002 .125 .310 103 l*.68l 106 3.366 97 1.910 $ 9.957 91 .01*2 157 .Ola 71* .150 $CO 158 105 .096 72 > 99 .012 .002 35 .01*1* 112 .31*7 $ 10.71*9 ( SGP 0002869 MATERIAL COSTS - 3/8" BOARD MATERIAL FORMULA DRY BD. UNIT COST STD.QTY VALUE 72# Ivory 10l|6.88 U.310M U.5U5 72# Gray 98U.38 3.?2$M 3.17$ Stucco 1121.29b 2.$71 l.Wil SUB-TOTAL Ground Block 7.000 $11C .036 Pot. Sulphate 2.000 2$1|C 0$2 Glass Fiber .680 26.00C .177 Dispersing Agent .700 3.08C .022 Foaming Agent .#0 13.00C .072 Edge Paste .200 8.08C .016 Talc .100 1.89C .002 Core Adhesive $.000 $.16C .2$8 TOTAL COST FT* M5F GROSS PRODUCTION USAGE VARIANCE 103 106 97 91 157 71 1$8 10$ 72 99 112 0 0 ACTUAL COST PER MSF U.681 3.366 1.398 $ 9.bli5 .082 .131 .035 .076 .012 .002 .289 $ 10.10$ SGP 0002870 MATERIAL FORMULA DRY BD. .if MATERIAL COSTS- 5/8" FIRESTOP UNIT COST STD.QTY VALUE USAGE VARIANCE 72# Ivory 1052.88 U.3lllM U.567 72# Gray 98U.38 3.225M 3.175 Stucco SUB-TOTAL 2007.809 2.571 2.581 Foam Agent .900 13.00C .117 Edge Paste .200 8.08C .016 Dispersing Agent 2.000 3.08c .062 Vermiculite 65.000 1.97C 1.281 Qiass Fiber 8.000 26.00C 2.080 Ground Block 10.000 .5110 .051 Talc .100 1.89C 002 Core Adhesive 8.000 5.16C .1*13 TOTAL COST MSF OROSS PRODUCTION 103 106 97 105 72 158 87 Ih 91 99 112 ACTUAL COST 1 PER MSF U.70U 3.366 2.50l| $ 10.571* .123 .012 .098 1.111* 1.539 .01*6 .002 .1*63 . $ 13.971 SGP 0002871 Oross Production 1/1*" Board 1,226M 3/8" Board 1,61*2M 1/2" Board 13,179M 5/8" Firestop 1.338M TOTAL 17.385M * CONVERSION COST - OTHER BOARD MANUFACTURING Machine Hours 37i 1*7 1*31& 57 573 Other Variable $ 1,350.30 1,692.38 15,537.1*5 2,052.1*6 $20,632.59 Unit $ 1.101 1. 031 1.179 ^ ,531* - Overhead $ 1,382.1*0 1,732.61 15,906.82 2,101.25 $21,123.08 Unit $ 1.128 1.055 1.207 1.570 r T/M Material Tape Adhesive TOTAL FIRESTOP Other Boards TOTAL TWIN-MOUNTING COST Cost $ l,019o3U 6U.20 $ 1,083,51* 2,750,07 $ 3,833,61 Production 1,338M 17,378M 18,716m oo Unit Cost .810 -- SGP 0002872 December, 1965 SUMMARY SHEET ACTUAL PRODUCT COST PER M. SQ. FT. SALEABLE PRODUCTION PAPER S UCCO C her Raw Materials $ 8.01*7 1.025 .1*37 Board Mfg Labor Other Variable Overhead TOTAL COST PER M.GROSS PRC. 1.1*66 1.101 1.128 $13,201* Waste Cost 6o09 Saleable Cost Warehouse & Loading Direct Cost Overhead T. M. Tape Costs TOTAL SALEABLE COST . 801* ^ 1U.008 1.390 .1*62 .158 &16.018 SGP 0002873  l 1/ CONVERSION COST - DIRECT LABOR BOARD MANUFACTURING A-l 1*' Poard A-2 2* Board A-3 Sheathing TOTAL Man Hours 10,51*0 1*1*5 10,985 Direct Labor $ 29,209.37 1,217.06 - $ 30,1*26.1*) Gross Production 1/U" Board lf226M 3/8" Board l,6l*2M 1/2" Board 13,179M 5/8" Firestop Boat'd 1,338M Other W Board 973M Others 358M TOTAL 18,716m Machine Hours Direct Labor 37* $ 1,797.87 1*7 U3l| 57 2,253.33 20,687.1*7 2,732.76 36* 1,737.91* 251 1,217.06 635 $30,1*26.1*3 Cost Per MSI 1.1*66 1.372 1.570 2.01*2 D * D SGP 0002874