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CHAPTER 48
1962 Guide And Data Book
is generally equipped with cylindrical brushes, arranged horizontally in a series. These revolve rapidly so that as the /ruit is conveyed onto them it is brushed in a solution pumped from the soaking tank. A fresh water rinse, preferably warm, is applied both after washing and treating.
Oranges, after washing, are dried by mechanical equip ment that includes a series of propeller fans that move large volumes of air over the fruit. When dried, the fruit is polished and waxed, and then passed immediately to the grading table. After grading, it is conveyed to sizing equipment which sep arates the oranges into the standard sizes and drops them into bins for packing.
Grapefruit, after washing, should be packed over standard' orange equipment and shipped immediately.
Lemons, after washing, are conveyed to a sorting table for color separation electronic mnq or by human eye. This is accomplished by selecting the lemons of each color desired and putting them loose into the packing cases in which they are to be stored for curing. Usually four colors are recognized and are designated as dark green, light green, silver and yellow. The dark green is a full green; the light green, a partially colored green (a green with color well broken); the silver, fully colored with a green tip (styiar end); the yellow, fully colored and mature with no green showing. This segrega tion is to determine quality, color of the fruit being the most practical distinguishing mark. The dark green has the longest keeping properties, and after curing, the best juice value. The yellow has poor keeping properties and is often marked by serious defects. Dark green has a normal storage life of from four to six months; light green, two to four months; silver, one to two months; and yellow, three to four weeks. These periods are approximate, as keeping quality of fruit varies consider ably with season and grove. A light concentration of water wax emulsion is usually applied to lemons before they are put into storage. Following washing, lemons are allowed to dry off in storage.
Sizers have been added to lemon washer equipment, whereby the fruit, after washing, can be separated into three or more sizes before passing to the sorting tables for color sepparation. The separation of lemons into sizes and grades, as well as colors, at the washer, aids in the filling of orders and facilitates the elimination of certain lots of undesirable sizes and grades for shipment to by-product plants.
Directly after washing and separation by color, lemnna, loose in packing cases, are conducted to the storage rooms by belt conveyor or elevator. Except where natural climatic conditions are usually favorable to maintaining satisfactory storage, lemon packing-houses generally maintain optimum
conditions by well designed air conditioning and refrigeration equipment. Lemon storage will be more fully Hiannaywl in another section of this chapter.
After storage, lemons are graded and then sized and maAa accessible to shipping containers by m<mn of a system of sizers, conveying belts and electric counters. They are usually waxed just before they are graded and packed.
Grading is usually accomplished by removing the lower grades from the first grade, allowing the higher grade to move forward without handling to the packing equipment. Some times check-grader* are used to aid in maintaining a uni formly satisfactory grade. The grading operation is particu larly important because it is the final classification of the fruit before shipment. Sound judgment and um^a! care are required to determine the proper grading of each lot, because of wide variations in the quality of fruit from different groves. When lemons and grapefruit are taken out of storage for grading and shipment, fruit that has decayed is removed, and in addition all sound fruits touching decayed ones are dis-
carded because they may be infected. Sound lemons touchfo.
spoiled ones and known as contacts are usually sent direct)
to s by-product plant.
y
The diseases most commonly seen in lemons grapefruit after storage are green mold, blue contact mold, brown rot
sour rot, grey mold, cottony rot, Altemaria rot, and TricW derma rot.
In addition to decay there are a number of other defects
that have to be considered in grading citrus fruit. Each blemish is judged and the fruit affected placed in its proper grade according to the nature of the defect or as grade rul^
specify. Constant inspection by cutting is necessary to de termine the internal quality of each lot, and often tests are
made by cutting a sample of the fruit before or after grading
to determine the exact percentage of off-grade fruit present and, therefore, the brand under which such fruit should be
shipped. The segregation of frost damaged fruit and granula tion of Valencia oranges are often accomplished by flooroscopic examination.
Since the fiberboard carton has become the standard con
tainer for the greater part of citrus shipments, some of the
older practices have been eliminated. Fruit packed in the fiberboard container is not wrapped. In the case of lemons, the fruit is bulk- or volume-filled instead of being pU^.
packed as is done by orange grapefruit shippers.
The container has the printed name of the shipper, market ing organization and other information required by law. After being packed and filled with fruit, the flaps are and sealed on an automatic gluing and wiling
After sealing, the packages are conveyed to the pre
cooling rooms or to standard refrigerator cars for shipment to market. Containers are loaded into cars fiat, usually five layers high in a chimney type stacking arrangement for more uniform distribution of air.
Accelerated Coloring or Sweating
Two varieties of oranges, Washington Navel and Valencia, constitute the major portion of the California crop. The harvesting of each variety requires approximately six months, but since the Navels mature in November and Valencias in May, fresh oranges are available throughout the entire year. Grapefruit from the desert areas of California and Arizona is available for seven to eight months of the year, and grape fruit from central and southern California is available for the remainder of the time.
All varieties of citrus fruit must be mature before they are picked. Color is not always a criterion of maturity. The natural change of color in oranges from dark green to deep orange is a gradual process while the fruit remains on the tree, the fruit remaining dark green from its formation to the tiTM H is nearly full size and approaching maturity, when a stage is reached where the color changes may become very rapid. The color change is influenced greatly by temperature varia tions. A few cold nights followed by warm days may com pletely color oranges that were previously very green. The color changes in lemons and grapefruit are similar, except that the final color is yellow. Unfavorable weather conditions
may delay coloring even after the fruit is fully mature. Up to a certain point, the natural color changes in the
Valencia orange follow the trend described, but complete or nearly complete orange color generally develops some time before the fruit is mature and green color may return after the fruit has reached its prime. Navel oranges and grapefruit harvested in early winter may be mature and of good eating quality although the rind is green in color. At certain times of the year only lemons green in color, although otherwise mature, are available for market. Since the con-
pSiitn M Storage
domnnrfc fruit of characteristic color, it is sometimes Bec&s&ry to put the fruit through a coloring or sweating proces- Special rooms are provided for this purpose.
Sweat rooms are equipped with an evaporative cooling unit (fig. l) suspended from the ceiling. These units may also be equipped with an electric or steam coil for heating during cold weather. Air is circulated continuously to maintain a uniform temperature of 65 to 70 F during the sweating opera tion. One part of ethylene in 60,000 to 200,000 parts of air (the concentration depending upon the variety and the in tensity of green pigment in the rind) is maintained in the sweat-rooms. During this operation fresh air is introduced into the room, and a relative humidity of 88 to 90 percent is mointAinad- To avoid excessive deterioration of the fruit during the sweating operation, it must be carefuhy done by trained personnel.
Oranges and grapefruit that -require this treatment are placed in the sweat-rooms as soon as delivered to the packing house. Lemons are first washed and separated into color classi fications according to their degree of maturity or color before bring put into the sweat-rooms.
In Florida *nd Texas the methods of harvesting and pack ing-house handling of oranges and grapefruit are quite similar to those used in California. Legal standards of maturity vary somewhat from state to state, and in Florida, maturity of round oranges, tangerines, Temple oranges, and grapefruit is based on a designated break in rind color, a minimum volume of juice, minimum total solids content, and a graduated total solids-erid ratio. Standards are slightly higher in Florida for oranges given the color-added treatment California oranges Are not given the color-added dye treatment.
A high percentage of Florida's early and midseaeon varieties of oranges receive the color-added treatment. The treat ment causes the rind of pale fruit to take on a brighter and more uniform color. Color-added is a certified food dye and the treatment is usually in addition to that of degreening by the use of ethylene gas. In this process, the fruit is subjected for two or three minutes to the dye solution, which is main tained at about 120 F. The color-added treatment can be given in an immersion tank filled with dye solution, or the dye can be flooded on the fruit as it passes on a roller conveyor. The color-added tank is located between the washer and anti septic tank, with arrangements made for bypassing when the color-added treatment is not wanted. Oranges with desired color at harvest time, as well as tangerines and grapefruit,
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are bypassed around the dye
or the flow of dye may be
cut off as the fruit passes.
The M-bushel fiberboard carton and the ^-bushel wire-
bound crate have replaced the standard l^f-bushel, two-
compartment, nailed box and the 1^-bushel wirebound
crate for the shipment of fresh citrus fruits.
LEMON STORAGE
A large portion of the lemon crop is picked during the period of least consumption and must be held in storage until
consumer demand justifies shipment. To withstand transportion and different climatic conditions
at distant sales points, lemons must first be property con ditioned or cured; consequently during the holding period, they must be stored under the most favorable conditions.
Since there are only a few days in each year when natural atmospheric conditions are favorable to the ideal storage of
lemons, air conditioning is quite generally used. In air conditioning lemon storage rooms, there are four
major factors involved: temperature control, relative humidity control, cleaning the air and ventilation, and circulation or <fwtribution of the air. All are important to a well-balanced sys tem and the value of each is discussed to show its importance.
Uniform Temperature Control
The maintenance of a uniform temperature of 58 to 60 F is of great importance. Fluctuating or low temperatures in storage rooms cause lemons to develop an undesirable higher color or bronizing of the rind, just as occurs in groves. Tem peratures of 52 F and lower cause a staining or darkening of the membranes dividing the segments of the edible pulp and may affect the flavor. Temperatures much above 60 F shorten the storage life and are more favorable to the growth of decay-producing organisms.
To maintain uniform temperatures in lemon storage rooms during winter *nd summer, it is necessary to have both re frigeration and heat. If the outdoor atmospheric temperature is too low, it is best not to introduce outdoor air unless it is properly conditioned.
Proper stacking of the fruit in storage rooms is important to' secure uniform air circulation and temperature control. There should be not less than 2 in. between stacks, 4 in. be tween rows, and at intervals there should be trucking aisles at
least 6 ft wide.
Control of Relative Humidity
In some sections of California, a relative humidiy of 86 to 88 percent is usually ideal, while in other sections lower rela tive humidity would be more nearly ideal for curing the rind. The desirable relative humidity may also vary with the season, vitality of the fruit, and previous outdoor weather conditions. Unless normal shrinkage and curing of the rind are accomplished in the storage rooms, they will occur rapidly in transit to market, and cause unsightly appearing packages to be delivered to the buyers. Excessive moisture content in the air of storage rooms does not permit proper curing and favors the growth of molds on the fruit and on the wood of storage boxes.
The air washer, because of its utility and efficiency, is es sential The velocity of air should not exceed 500 fpm throughthe free area. A spray chamber with two banks of spray noszles opposing each other produces fine spray under higher water pressure. This is desirable for air cleaning and high humidity control. Sufficient area and capacity to take full advantage of low outdoor wet-bulb temperatures are an operating economy to the owner.
All air-conditioning systems for lemon storage should be