Document VGQr0D8L0rEkb67ZVkRpJ9qNK
Industrial Construction
File
roofing and siding ^
5masonry treatments,
waterproofing thermal insulation doors and windows ^
Sweet's Catalog
___ OWENS-CORM.VG
Fiberglas
Fiber glas It m . 2 5
Insulation "A"
k = .3 2
Insulation " 8 "
k = .33
, J 00VF. mon
Insula tio n ,.c,.
k = .4l
insulations
Insulation "D"
k = .52
greater efficiency with equal thicknesses
manual
i
Because the maze o( fine Fiberglas fibers entraps count less tiny air cells, Fiberglas insulations have exceptionally low "k" values. Result . . . when equal thicknesses are specified, Fiberglas products give superior heat control...
as 3hown by the typical illustration above. This feature can
If you specify, buy or use industrial insulations,
be of value when rigid control of heat in process equipment or maximum effective heat-eontrol is desired.
we believe you mil find this Fiberglas* Manual a
i ready source of ideas for saving money and
achieving efficiency.
We do not claim that Fiberglas insulations are
3.25"
t.00"
1.38"
your best ''dice for every industrial use. But within their fields of application--which covers
2.12" '-*3"
almost every industrial need--these carefully
engineered products offer you extra values because of their unique combination of properties. Here
are some of the benefits you can expect...
*T. M., Own*>Coraio(
Ccrp.
lesser thicknesses for equal efficiency
The low "k" value of Fiberglas insulations means that, where a certain insulating efficiency is desired, it can be achieved with lesser thicknesses of Fiberglas insulation as the Illustration of a typical condition above shows. Thus, maximum economy consistent with insulating requirements is often possible using Fiberglas insulations.
2
O l*
t'y
r maintenance problems
Jc Fiberglas insulations offer long life to gthey won't rot, shrink, warp or buckle. ` weight . . . reducing danger of sagging
corrode or accelerate corrosion of metal of their resilient nature, stand up well
temperature range
most complete line of industrial insuf. Properly specified and applied these for performance at temperatures from
^solution for every fa! Insulation problem i insulation to specifically meet almos kUos need in their temperature range types, sizes and densities permits thi desirable combination of cost, per and any other specific propertiet
application cost*
r *.orkabmty Fiberglas insulations ^*6d fast, inexpensive application. AH
cut and fit. Factory ap^ need for job site application of
Use index -4-5
Fiberglas pipe insulations
standard pipe insulation 9*18 low pressure pipe insulation 19-22 dual temperature pipe insulation 23-30 low temperature pipe insulation 31-40 Kaylo pipe insulation 41-48 Kaylo-20 pipe insulation 49-52 blanket type pipe insulotion 53-56 Aerowrap pipe insulotion 57-60
Fiberglas duct insulations PF duct insulation 63-66 coated duct insulotion 67-70 vapor seal duct insulation 71-74 flexible duct insulation 75-76 faced-flexible duct insulation 77-78 flexible duct liner 79-80
Fiberglas equipment insulations PF insulation 83-86 block insulation 87-88 metal mesh blankets 89-92 Kayio block insulotion 93-94 Kaylo-20 block insulation 95-96
Fiberglas cold storage insulations
PF insulation for dry-woli construction 99-104 AE board for hot dip application 105-108 AS-F board for floors 109-112 roof insulotion 113-114
Accessory Materials for industrial application 115-118 Engineering data 120-127 Ordering information 128 Pricing information 129 Terms of sate 130 Branch office listing 132
3
tN1.CS
July. !<?S6
high temperature insulation for indoor and outdoor piping
up to 1200zF. operating temperature
6a Ow
Kaylo pipe
Kaylo* Pipe Insulation, a while, rigid hydrous calcium silicate h/at insulation, manufactured by Owens-Illinois Glass Company end distributed nationally by Otoens-Corning Fiberglas Corpora tion. effectively insulates indoor and outdoor piping up lo 1200 F.
This thoroughly tested and field-proven material contains the physical properties most desired for efficient, durable insulation icork. Kaylo Pipe Insulation's thermal effectiveness, high strength and moisture resistance are unattained by most other insulat ing materials.
A chemically reacted material, Kaylo Pipe Insulation con tains no added binder. For mechanical effects, a small amount of asbestos fiber is included at the time of manufacture.
jackets
canvas--Kaylo Sectional Pipe Insulation includes standard canvas jackets, at no additional charge, on thicknesses up to and including 2j/". Standard canvas is available on segmental forms at a slight additional cost. Bands are available for use
this product at slight additional charge and will be furn ished on request.
6 oz. and 8 oz. canvas jackets are available for all types, sizes and thicknesses of Kaylo Pipe and Tube Insulation at an ad ditional charge. These jackets are factory applied on Sectional Pipv and Tube Insulation. On Multi-segmentai forms, they are iurnished but not adhered.
sizes
thickn ess--Kaylo Pipe Insulation is available in thicknesses from 1" to 3" depending upon pipe size. Kaylo Tube Insulat'ort is available in thicknesses of 1" and 1H"pipe sizes--Kaylo Pipe Insulation is available to fit pipe 'rom '.j" to 39" in diameter. Kaylo Tube Insulation will fit copper tubing from Yff' to 3Y%" in diameter. forms--Kaylo Pipe Insulation is available in sectional or multisegmental form depending upon pipe size. All insulation is furnished in 3' sections.
T. M. Owens-Illinois Glass Co.
offers .
high efficiency--Among the most efficient insulations for temperatures up to 1200F. Low "k" results from extremely small and numerous insulating air spaces.
simplified dimensional standards--Sizes are designed to permit nesting of one size over another to produce greater thicknesses than available in single layer or to produce "bro ken joint" concept.
water resistance--Kaylo Pipe Insulation retains an ap preciable percentage of its strent*.`. even after complete satura tion in water. After a cycle of soaking and drying, it returns to its original thermal efficiency and strength with no shrink age or warping.
high strength--High flexural strength, compressive stren gth and resistance to abrasion far above normal requirements for heat insulation, greatly reduce installation and service breakage.
easy fabrication--Ordinary tools of the trade sufficient for all cutting, sawing or scoring. Non-irritating to the skin and non-toxic. Offers pleasant handling characteristics.
long life--Remains strong and efficient over the years. Dim ensionally stable with little shrinkage. Has superior life char acteristics over other types of high temperature insulations.
versatility--Performs efficiently at temperatures through the hot water and low pressure steam range in addition to tem peratures in the superheated steam range. One high tempera ture material to do the job usually requiring combinations of two different insulating materials.
limitations
Kaylo Pipe Insulation is designed for temperatures up to 1200 F. and is not recommended when operating temperatures of piping exceed this limit.
41
1I 1 physical properties
density................. . . approximately 11 lb. per cu. ft.
flexural strength............................... 50 lb. per tq, in.
compressive strength (at 5% deformation) before heating....................................150 lb. per $q. in. after heating for 24 hours
at 750'P.....................................144 lb. per sq. in. ol 1000'F.................................... 123 lb. per sq. in. at I2005F.....................................117 lb. per sq. in. after boiling for 24 hours {while wt!. . ...................................... 74 lb. per sq. in.
lot' !' weij.>-?
otter heoting for 24 hours
t at 750;?.......................................................... 5.5%
at 1000-F.......................................................... 7.9% ot 1200;F.......................................................... 9.8% after boiling for 24 hours (after drying!............ 0.2%
.i
resistance to abrasion (conventional tumbling test-lass in weight ofter 10 min.)
before healing........................................................ 2.2%
i after heoting for 24 hours
at 750*f.......................................................... 3.7%
at iOOO'F.......................................................... 5.7%
et 1200F.......................................................... 6.9%
dimensional stability linear shrinkage after heating for 24 hours
at 750JF.............................................................. 0.8%
i at 1000"?............................................................. 0.9%
at 120QSF.............................................................. 1.5% elongation after saturation (max.).........................0.04%
moisture adsorption (volume) after 6 hours exposure in otmosphere of 120'F. and
90% relotive humidity.....................................0.9%
thermal conductivity
| specification compliance |
HH-J-523a Insulation Block, Pipe Covering and Cement, Thermal, Calcium Silicate (For Temperatures up to 1200"f.)
MIL-I-2781B Insulation Pipe Covering, Thermal
42
Kaylo Pipe Insulation presents a superior finoi oppeoron<* plied to a variety of irregularly-shaped high temperotur* v,u~" ^
design data
.
The following data is presented to aid in the design of Kaylo Pipe Insulation modified to meet specific needs. Recommep. dations are generalized and should be modified to meet loed conditions and job requirements.
recommended thicknesses
Economical thicknesses of insulation vary to a substantial de gree in different in-___ ries principally because of:
1: Cost of fuel and operation time 2: Fixed charges or anticipated life of installation
Because these two factors.yary greatly by industry, a single table of recommended thickness would be only an approxi mation. To approach more closely a true "Economical Thick ness," the recommended thickness data on the following three pages is presented for three major industry groups:
It Commercial ond Industrial 2: Power end Utility 3t Process and Industries
,
.
exceptions
Economical Thickness recommendations may not apply where insulation is applied for process temperature control, personnel protection or fire protection for specific areas. Refer to Kaylo Performance Data Book for insulation design for such con ditions. See pages 43-45.
insulation thickness standards
This table presents reference data for information on the actual thicknesses according to the simplified Dimensional Standard system. See pages 46-47.
insulation efficiencies
This table and graph enable making the determination of thermal efficiencies for thicknesses from l"-5" for pipe to air temperatures from 100 to 1200F. See page 47.
piping
iaw v
design data
recommended thickness of Kaylo pipe insulation
6o Ow
COMMERCIAL AND INDUSTRIAL DESIGN
{figures ore based on or.ibifei.i si<fi air c.1 SO F)
itmp.
280F 200F HL E
ST
480F 400F HL E
ST
680F 600F HL E
ST
F 1/1 f% P3
1" \" V'
32.5
76.1
106 2"
38.9 76.7 no 2"
40.8 80.2 107 2"
56
86.8
105 2 A*' 73.3 ___ 91.1 107
59
87.8
108
2 A"
81.8
91.9
1Cy
64
89.2
107 3"
86.0
93.1
1C 7
l'/4 1 A" 38.0 85.1
99 2Vi" 67
91.0
105 3 A"
93.0
94.1
!Cc
lA 1 A" 42.6 85.3 101 2"
73.9
91.2
107 3
97.8
94.5
107
2
1 A"
48.3
86.4
101
2 A"
79.5
92.3
106
3 A"
108.0
95.1
ICO
2A 1 A" 50.0 88.2
99 2"
94
3
1 A"
63.7
87.5
103
2V2"
102
4
1 V*"
76.8
88.0
105
2 A"
120
92.4 93.2 93.7
110
3 A"
115.0
109 4"
125.0
110 4"
145.0
95.6 96.1 96.4
IC7 ICC IG<
5
1 A" 91.4 88.3 106 3"
124
94.6 106 4"
164.0
96.7
1(7
6
1 */i"
107
88.4 107 3"
141
94.8
108
4 A"
172.0
97.1
IQ!
7
1 A"
1 16
88.9 107 3"
152
95.1
107
4 A"
188.0
97.2
10
8
1 A"
129
89.0 107 3"
167
95.2
108
4A"
206.0
97.3
10
9
I 'A"
142
89.1
108 3"
181
95.4
109
4 A"
222.0
97.4
11
10
l A"
151
89.6 107 3"
200
95.4 110 5"
226.0
97.6
10
12 14 16
U 20 24 t-
lA" 1 A" 2"
174 202 182
89.8 89.1 91.3
108 110 104
3 A" 3 A" 3 A"
206 227 253
95.9 95.9 96.0
107 108 108
5" 5" 5 A"
256 280 293
2" 202 2" 222 2" 262
91.4
104
3 A"
280
91.4
104
3 A"
305
91.5
105
3 A"
358
96.0 96.1 96.1
Thicluiwj. Hi--Hat Lost 8>u/lin. h./he. 6--Imulaiion Efficiency. ST--Svrfoc* fnpratur*.
109 109 110
5 A" 5A" 5 A"
321 350 400
97.7 97.7 97.9
1C 1: f1 V*
97.9 97.9 98.0
rr1
1
4:
piping to 1200'F.
design data
recommended thickness ot Kaylo pipe insulation
POWER AND UTILITY INDUSTRIES
(Figurtt art bond on ambitnt stilt air of QQ F)
pe temp.
nperature ifferenee
280F 2OOF
480F 4Q0F
680F 600F
880F 3OOF
1080F 1000F
1 280F t200F
pe sise
T HL E ST T HL E ST T HL E ST T HL E ST T HL E ST T HL E
A r 32.5 76.1 106 t'A' 58.4 85.2 113 2' 83.6 89.8 118 2VV 104 93.0 116 V 128 94.8 116 3A' 150 94.1 iij
V* r 38.9 76.7 no l'/i' 67.4 86.0 117 2' 95.0 90.6 122 2A` 1 16 93.7 120 3' U3 95.3 122 3A' 170 96.J r
i
r 40.8 80.2 107 )'/>' 73.4 87.7 116 V
103 91.8 121 2V\' 132 94.2 17 3A' 155 95.8 122 3 A' 193 96.1 ui
114 r 52.0 79.6 113 >'A' 82.2 88.9 117 2 Vi' 108 93.1 117 3* 140 95.1 122 3A' 172 96.6 124 4' 203 97.4 l V/i i' 52.6 81.8 1 10 l A' 92.3 89.0 121 2A' 119 93.3 121 3' 158 95.3 125 ZA' 178 96.8 122 4* 206 97.6 171 2 i* 60.8 82.9 in lA' 105 89.9 122 2A' 128 94.2 119 3* 165 95.9 124 A' 190 97.2 121 4'A* 228 97.9 Hi
2'A i' 69.9 83.5 112 l'/j* 108 91.3 117 2'A' 181 94.3 124 3' 164 96.1 122 4* 204 97.5 121 *A` 245 98.) Hi 3 r 82.6 83.7 !U 2' 116 92.2 115 VA' 164 94.9 123 3'h' 190 96.8 121 A A' 222 977 121 S' 263 98.3 134 4 i * 98.2 84.7 114 2' 139 92.7 118 3' 172 95.8 118 3'A* 222 97.0 124 *A' 252 98.0 123 S'/j' -295 98.4 06
5 i' 120 84.7 116 2' 164 92.9 119 3' 199 96.0 120 4' 233 97.5 120 4!A' 288 98.1 125 S'/s' 328 98.6 121 6 r 156 83.0 122 2' 185 93.2 120 3' 227 96.1 122 4' 262 97.6 122 5' 305 98.5 123 6' 355 987 171 f 1 !6 88.9 107 2' 206 93.4 121 3* 244 96.4 121 4* 288 977 123 5' 333 98.5 124 6' 384 98.1 127
154' 129 89.0 107 2' i'/r 142 89.1 108 2*
151 89.6 107 2*
228 93.5 122 3* 238 93.9 120 3* 267 93.8 122 3*
268 96.5 122 4' 315 97.8 124 5' 362 98.5 125 6* 291 96.6 123 4* 340 97.7 125 SA' 376 98.6 124 6' 322 96.6 125 *A` 344 98.0 122 SA' 405 987 125 6'
420 HI \7* 456 HI It* 496 91* IS
'Vi' 174 89.8 108 2' 308 93.9 123 ZA' 330 97.0 120 *Vi` 391 98.1 123 6'
202 89.1 1 in
294 74.7 118 354' 366 97.0 122 4'/l* 429 96.1 125
i'/j` 228 89.1 III 2A' 330 94.8 119 ZA' 407 97.0 123 5* 441 98.3 122 6*
444 98.8 124 6' 482 98.8 126 6' 525 98.8 127 6*
564 99St 1*8 6U 99.0 I >4 688 9fj0 |jt
t'A' 253 89.2 in 2'/,' 366 94.8 119 3A' 450 97.1 124 S'
484 98.3 123 6'
564 98.9 128 6*
740
18*
- >/j' 279 89.2 in 2!4' 401 94.9 120 ZA' 494 97.1 125 5*
526 98.3 123 6'
636 98.9 129 6*
8)0
9fA
I4l 1
,,
\XA' 33) 89.2 in 2'A' 472 94.9 121 4'
517 97.5 t20 S'
613 98.4 125 6*
740 98.9 131 4*
925 9f.t
HI--Hof leu Siu/lin. h./hr. 6--Jnjuiotion Efficiency. ST--Stirfoe# Tmprgiwr*.
piping to 1200'F>
design data
recommended thickness of Kaylo pipe insulation
PROCESS INDUSTRY
(figure* ore based an ambient still air at 80 F)
--
OVr
pipe temp.
temperature difference
280F 200F
480F 400F
680F 600F
880F eooF
1080F 1000F
1280F T200F
pipe size T HL E ST T HL E ST T HL E ST T HL E ST T HL E ST T HL E s*
Vt 1' 32.5 76.1 106 r 70.8 32.0 130 i5v 129 88.5 129 15V 134 90.8 145 2' 158 93.6 144 25V 175 95.5 ::
1 V* !' 38.9 76.7 1 10 r 64.5 82.5 138 tvv 108 89.3 136 2' 135 92.5 137 V 179 94.2 150 25V 196 95.9 *
t 1' 40.8 80.2 107 i' 89.0 85.0 132 15V 118 90.6 135 2' 147 93.5 136 25V 188 95.6 139 25V 225 96.3
V/4 1* 52.0 79.6 113 i' 1 14 84.6 144 15V 132 91.6 136 2' 173 93.9 144 25V 203 95.7 144 3' 236 96.9 :x 154 r 52.6 St.8 no i' 115 86.3 138 15V 148 91.7 141 2' 169 94.8 135 25V 224 95.9 149 3' 259 97.0 ;5 2 i' 60.8 82.9 111 i' 133 87.2 140 15V 169 92.3 143 2' 204 94.9 144 25V 241 96.4 146 3' 279 97.2 : 4
2'/j i * 69.9 83.5 112 t' 152 87,7 143 15V 174 93.4 136 2' 216 95.6 140 25V 256 96.9 143 3' 298 97 7 11 3 r 82.6 83.7 114 r 180 87.9 146 15V 222 93.0 149 25V 234 96.0 138 3' 279 97.2 142 35V 321 97.9 u 4 r 98.2 84.7 1 14 r 215 88.6 147 2' 222 94.5 136 25V 276 96.3 142 3' 323 97.4 144 3VV 375 98.1 1 4
S i* 120 84.7 116 l!V 199 91.4 131 2* 262 94.7 139 25V 318 96.5 144 3' 375 97.6 ! 48 4' 393 98.4 14 6 r 156 83.0 122 1 jv 232 91.5 133 2' 297 94.9 140 25V 364 96.6 147 35V 380 98.1 140 4' 441 98.5 1 4 7 l 5V 116 88.9 107 15V 252 91.9 132 2* 332 95.1 142 25V 405 96.7 148 35V 417 98.2 142 4' 486 98.6 I 4
8 i5V 129 89.0 107 m* 280 92.0 133 2' 366 95.2 143 25V 431 96.9 147 3'/:' 456 98.1 143 4' 532 98.6 1 4 9 > 5V 142 89. t 108 uv 307 92.1 134 2' 384 95.5 141 25V 470 97.0 148 35V 495 98.1 145 4' 576 98.6 15 10 isv 151 89.6 107 UV 328 92.4 133 2' 430 95.4 143 3' 458 97.4 1 41 35V 545 98.2 147 45V 581 98.3 1*
12 iw 174 69.8 108 UV 380 92.5 134 2' 496 95.5 145 3' 526 97.4 142 35V 623 98.2 149 45V 660 98.8 14 14 1'/:' 202 89.1 110 UV 439 92.1 138 2' 566 95.3 149 3' 585 97.4 145 4' 624 98.4 144 4 5V 725 98.8 12 16 1'/:' 228 89.1 111 15V 496 92.1 139 2' 636 95.4 150 3' 655 97.4 147 4' 694 98.4 145 5' 742 98.9 U
16 15V 233 89.2 111 15V 553 92.2 140 2!V 589 96.2 139 3' 725 97.5 148 4' 764 98.4 147 5' 815 99.0 20 15V 279 89.2 111 15V 608 92.2 141 2!V 646 96.2 140 3' 794 97.5 149 4' 835 98.5 147 5' 888 99.0 1. 24 1 /*' 331 89.2 111 15V 721 92.2 141 2'/,' 759 96.3 141 35V 819 97.8 141 4' 976 98.5 149 5' 1032 99.0 1-
T--Recommended Thickness, HI--Heot Losi/ltn, ft./hr.
E--Insvlotion Efficiency. ST--Surface Temperature.
4.
design data
insulation thickness standards
IRON PIPE SIZES (IPS)
now. pipe size
O.D.
single layer only
single or doable layer
multiple loyer only
of non. 1
nom . 1 Vi"
nom. 1"
nom . r/i"
nom. 3'
nom. 3'/s'
nom. 4"
nom. 4/,'
nam. 5'
pipe actual 0.0. actual O.O. actual O.O. actual O.O. actual O.O. actual 0.0. actual 0.0. actual O.O. actual O.O.
Vi V*" 1" I1/." lVt"
.84 1.05 1.32 1.66 1.90
1.00 .90 1.03 .90 1.03
2.83 2.88 3.50 3.50 4.00
1.56 1.46 1.58 1.66 1.53
4.00 4.00 4.50 5.00 5.00
2.06 1.96 2.1 1 1.94 2.36
5.00 5.00 5.56 5.56 6.66
2.89 2.79 2.66 2.48 2.86
6.66 6.66 6.66 6.66 7.66
3.39 3.29 3.16 2.98 3.36
7.66 7.66 7.66 7.66 8.86
.--
2' 2'/,' 3' 3 Zi " 4'
4'/t" 5' 6* 7' 8'
2.38 2.88 3.50 4.00 4.50
5.00 5.56 6.63 7.63 8.63
1.04 1.04 1.00 1.30 1.05
4.50 5.00 5.56 6.66 6.66
1.30 1.02
.95
7.66 7.66 8.66
1.57 1.87 1.55 1.80 1.55
1.80 1.52 1.45 1.52 1.52
5.56 6.66 6.66 7.66 7.66
8.66 8.66 9.66 10.78 11.78
2.12 2.37 2.05 2.30 2.05
2.30 2.02 2.02 2.02 2.03
6.66 7.66 7.66 8.66 8.66
9.66 9.66 10.78 11.78 12.81
2.62 2.87 2.55 2.80 2.55
2.86 2.58 2.52 2.53 2.66
7.66 3.6 6 8.66 9.66 9.66
10.78 10.78 11.78 12.81 14.06
3.12 3.37 3.05 3.36 3.1 1
3.36 3.08 3.03 3.16 3.16
8.66 9.66 9.66 10.78 10.78
3.62 3.93 3.61 3.86 3.6!
1 1.78 11.78 12.81 14.06 15.06
3.88 3.59 3.66 3.66 3.67
9.66 10.78 10.73 11.78 11.78
4.18 4.43 4.1 1 4.38 4.13
12.31 12.31 14.06 15.06 16.09
4.50 4.22 4.16 4.17 4.13
10.78 1 1.73 1 1.78 12.81 12.81
14.06 14.06 15.06 16.09 17.00
4.68 4.95 4.63 5.00 4.75
5.00 4.72 4.68 4.63 4.63
11.78 12.81 12.81 14.06 14.06
15.06 15.06 16.09 17.00 18.00
5.20 5.57 5.25 5-50 5.25
5.51 5.23 5.13 5.13 5.13
1 2.31 14.06 14.06 15.06 15.06
16.09 16.09 17.00 18.00 19.00
9' 9.63 10' 10.75 11' 11.75 12' 12.75 14' 14.00
1.53 1.59 1.58 1.59 1.42
12.31 14.06 15.06 16.09 17.00
2.16 2.09 2.09 2.05 1.92
14.06 15.06 16.00 17.0. 18.00
2.66 2.61 2.55 2.55 2.42
15.06 16.09 17.00 18.00 19.00
3.17 3.06 3.05 3.05 2.92
16.09 17.00 18.00 19.00 20.00
3.63 3.56 3.55 3.55 3.42
17.00 18.00 19.00 20.00 21.00
4.13 4.06 4.05 4.05 3.92
18.00 19.00 -20,00 21.00 22.00
4.63 4.56 4.54 4.54 4.42
19.00 20.00 21.00 22.00 23.00
5.13 5.06 4.55 4.55 4.92
20.00 21.00 22.00 23.00 24.00
15' 15.00 16' 16.00 17' 17.00 18' 18.00 19' 19.00
1.42 1.41 1.41 1.41 1.41
18.00 19.00 20.00 21.00 22.00
1.92 1.91 1.91 1.91 1.91
19.00 20.00 21.00 22.00 23.00
2.41 2.41 2.41 2.41 2.41
20.00 21.00 22.00 23.00 24.00
2.92 2.91 2.91 2.91 2.91
21.00 22.00 23.00 24.0 0 25.00
3.42 3.4! 3.41 3.41 3.4!
22.00 23.00 24.00 25.00 26.00
3.92 3.91 3.91 3.91 3.91
23.00 24.00 25.00 26.00 27.00
4.41 4.41 4.41 4.41 4.41
24.00 25.00 26.00 27.00 28.00
4.92 4.91 4,91 4.9! 4.91
25.00 26.00 27.00 28.00 29.00
20' 20.00 21' 21.00 22' 22.00 23' 23.00 24' 24.00
1.41 1.41 1.41 1.41 1.41
23.00 24.00 25.00 26.00 27.00
1.91 1.91 1.91 1.91 1.91
24.00 25.00 26.00 27.00 28.00
2.41 2.41 2.41 2.41 2.41
25.00 26-00 27.00 28.00 29.00
2,91 2.91 2.9! 2.91 2.91
26.00 27.00 28.00 29.00 30.00
3.41 3.4! 3.39 3.39 3.39
27.00 28.00 29.00 30.00 31.00
3.91 3.89 3.89 3.89 3.89
28.00 29.00 30.00 31.00 32.00
4.41 4.41 4.41 4.41 4.4!
29.00 30.00 31.00 32.00 33.00
4.9! 4.91 4.91 4.91 5.00
30.00 31.00 32.00 33.00 34.00
25' 25.00 26' 26.00 27' 27.00 28' 28.00 29' 29.00
1.46 1.46 1.46 1.46 1.46
28.00 29.00 30.00 31.00 32.00
1.98 1.98 1.98 1.98 1.98
29.00 30.00 31.00 32.00 33.00
2.50 2.50 2.50 2.50 2.50
30.00 31.00 32.00 33.00 34.00
3.02 3.02 3.02 3.02 3.02
31.00 32.00 33.00 34.00 35.00
3.44 3.44 3.44 3.44 3.44
32.00 33.00 34.00 3S.00 36.00
3.96 3.96 3.96 3.96 3.96
33.00 34.00 35.00 36.00 37.00
4.48 4.48 4.48 4.48 4.48
34.00 35.00 36.00 37.00 38.00
5.00 5.00 5.00 5.00 5.00
35.00 36.00 37.00 38.00 39.00
30' 30.00 31' 31.00 32' 32.00 33' 33.00 34' 34.00
1.46 1.46 1.46 1.46 1.46
33.00 34.00 35.00 36.00 37.00
1.98 1.98 1.98 1.98 1.98
34.00 35.00 36.00 37.00 38.00
2.50 2.50 2.50 2.50 2.50
35.00 36.00 37.00 38.00 39.00
3.02 3.02 3.02 3.02 3.02
36.00 37.00 38.00 39.00 40.00
3.44 3.44 3.44 3.48 3.48
37.00 38.00 39.00 40.00 41.00
3.96 3.96 3.98 3.98 3.98
38.00 39.00 40.00 41.00 42.00
4.48 4.48 4.48 4.48 4.48
39.00 40.00 41.00 42.00 43.00
5.00 5.00 5.00 5.00 5.00
40.00 41.00 42.00 43.00 44.00
35' 35.00 36' 36.00 37' 37.00 38' 38.00 39' 39.00
1.46 1.46 1.46 1.46 1.46
38.00 39.00 40.00 41.00 42.00
1.98 1.98 1.98 1.98 1.98
39.00 40.00 41.00 42.00 43.00
2.50 2.50 2.50 2.50 2.50
40.00 4 1,00 42.00 43.00 44.00
3.02 3.02 3.02 3.02 3.02
41.00 42.00 43.00 44.00 45.00
3.48 3.48 3.48 3.48 3.48
42.00 43.00 44.00 45.00 46.00
3.98 3.98 3.98 3.98 3-98
43.00 44.00 45.00 46.00 47.00
4.48 4.46 4.48 4.48 4.48
44.00 4S.00 46.00 47.00 48.00
5.00 5.00 5.00 5.00 5.00
45.00 46.00 47.00 48.00 49.00
piping to 1200 F
design data
insulation thickness standards
O. 0. of tube
(non.)
Vt' Vt'
V*' Vt'
1 Vi' Wi'
IVt' 2 Vt'
2Vt' V/i'
COPPER TUBING (CT)
ftOm, tube size
tingle layer
BOm. 1'
actual
0.0.
nom. m*
actual
0.0.
Vi' 1.18 2.88
1.49
3.50
Vi' 1.1 1
2.88
1.42
3.50
Vi'
1.05
2.68
3A' .99 2.88
1.61 1.55
4.00 4.00
1' 1Vi*
1.17 1.05
3.50 3.50
1.42 1.55
4.00 4.50
1 Vi* 2'
1.17 .91
4.00 4.00
1.42 1.41
4.50 5.00
2 Vi'
y
.91 4.50 1.45 5.56 .91 5.00 1.73 6.66
insulation efficiencies
6<
Ov
r A.
fo r insulation of piping with Kaylo pipe insulation
piping to 1200*F
specification
for insulation of piping with Kaylo pipe insulation
1: Insulating materials All heated pipes shall be insulated to the thickness noted on drawings or as shown
in the following table with Kaylo Pipe Insulation as distributed by Owens-Corning Fiberglas Corporation.
*
TABLE OF RECOMMENDED INSULATION THICKNESS
Recommended Thicknesses vary according to use.
(See pages 43- ' 5 for Complete Recommended Thickness Table.)
2: Application All Pipe Insulation shall be applied over clean, dry surfaces, butting adjoining sec*
tions firmly together. Insulation on pipes under 12" diameter shall have factory-applied canvas pasted neatly in place and be secured with factory furnished bands spaced on not greater than 18" centers.
Insulation on pipes over 12" diameter and all outdoor piping shall be wired in place with 16 gauge soft annealed wire on no greater than 9" centers. Where double layer insulation is applied, the first layer shall be wired in place without jacket; the second layer shall be applied with all joints staggered.
All flanges, valves and fittings shall be insulated with fabricated mitered segments of pipe insulation equal in thickness to the insulation on the adjoining pipe. Fittings on pipe size of 3" and smaller may be insulated with insulating cement of equal thickness.
3: Surface finish Indoor piping under 12" diameter not subject to abrasion or mechanical abuse re
quires no finish in addition to the factory-furnished canvas and bands. Piping over 12" diameter shall be finished with 6-ounce canvas pasted in place.
Piping located outdoors shall be finished with 45-lb. roofing felt jacket with all joints lapped not less than 2". Jackets shall be wired with 16 ga. copper wire on not greater than 9" centers or banded on 12" centers with Yi" galvanized bands. Other suitable weatherproof jackets such as metal, asphalt or plastic coating may be applied according to the jacket manufacturers' specifications.
Insulation on flanges, valves and fittings shall be covered with a W coat of finish ing cement. Portland cement to a maximum of 25% dry weight may be added if a harder finish is desired. Insulation located indoors shall be further finished with canvas neatly pasted in place.
All insulation on flanges, valves and fittings located outdoors shall be covered with asphalt weatherproof mastic reinforced with an open mesh glass fabric. Mastic shall be applied in sufficient thickness to give a W dry coat and shall be troweled neatly over the fitting and lapped over the jacket on the adjacent pipe.
The specification is recommended as written. Minor variances of application procedure may be made at the discretion and responsibility of the design engineer to meet specific job requirements.
48
piping io i ouw r
high temperature insulation and fireproofing
for indoor or outdoor piping up to 1800aF.
operating temperature
IN1.C
hiy. 19
6
O
insulation
Kaylo*-20 Insulation, a new high-temperature calcium silicate heat insulation developed and manufactured by Owens-Illinois extends the range of Kaylo Heat Insulation offered by OwensComing Fiberglas** to include temperatures up to 1800F. with all Ike properties of moisture resistance and high strength of stand ard Kaylo material.
This new product, which is a light pink color and can in thi3 way be distinguished from standard Kaylo material, combines the most desirable physical characteristics of heat insulation materials to a degree not equalled by most other materials in Us temperature range. It is designed for all high temperature applications in cluding fireproofing.
jackets
canvas--St -dard canvas jackets are provided at no addi tional charge with Kaylo-20 Sectional Pipe and Tube Insulation on thicknesses up to and including 2>6". Bands are available for use with this product at a small additional charge and will be shipped only on request.
6 oz. and 8 oz. canvas jackets are available on all types, sizes and thicknesses of Kaylo-20 Pipe Insulation at additional charge. These jackets are factory applied on sectional pipe and tube insulation. On multi-segmental insulation, they are furnished but not adhered.
sizes
thickness--Kaylo-20 Pipe Insulation is available in thick nesses from 1" to 3" depending upon pipe size. Kaylo-20 Tube Insulation is available in thicknesses of 1" and llA".
pipe sizes--Kaylo-20 Pipe Insulation is available to fit pipe from Yi' to 39" in diameter. Kaylo-20 Tube Insulation in copper tubing sizes will fit tubing from Yi' to 3l>".
forms--Kaylo-20 Pipe Insulation is available in sectional or multi-segmental form depending upon pipe size. Ail insulation is furnished in 3' sections.
T.M., 0*en-lUinois Glass Co. Owens-Corninj Fiberglas Corp
offers .
simplified dimensional standards--O.D.'s of insula tion correspond to those of standard pipe assuring proper fit for each pipe size and permit nesting of insulation to buiid up greater thicknesses than those available in standard thick nesses. Kaylo-20 Insulation also may be used with outer layers of standard Kaylo or Fiberglas Pipe Insulation to provide the ultimate balance of cost and efficiency.
high efficiency--Kaylo-20 Insulation ranks among the most efficient insulations in its temperature range.
water resistance--Kaylo-20 Pipe Insulation retains an appreciable percentage of its strength even when saturated with water. After being soaked and then dried, it returns to its originai thermal efficiency and strength without shrinkage or warping.
high strength--Kaylo-20 Insulation has flexural strength, compression strength and resistance to abrasion far above normal requirements for heat insulation, reducing breakage during installation and in service.
easy fabrication--Kaylo-20 Insulation can be cut, scored or sawed with ordinary tools of the trade. It is non-irricating to the skin and non-toxic.
low shrinkage--Kaylo-20 Insulation is highly dimension ally stable at the temperatures for which it is designed. Even at 1800F. it will not crumble but retains its original form.
fireproofing--The resistance of this insulation to high tem peratures makes it extremely useful for fireproofing piping.
limitations
Kaylo-20 material is designed for temperatures up to 1800F. It should not be used when operating temperatures of piping exceed this limit.
Kaylo-20 products are presently available on a madeto-order basis only. Properties and characteristics have been determined from laboratory tests only. Data is subject to change without notice and is subject to normal manufacturing and testing tolerances.
physical properties
density:
approximately 12 lbs. per cu. ft.
flexural strength:
50 lbs. per sq. in.
compressive strength:
1Q0 lbs. per tq. in. at 5% deformation
dimensional stability:
(linear shrinkage after heoiing for 6 hours at 18005F.) less than 1.5%
moisture adsorption (by volume!-.
(after 5 hours exposure in atmosphere of 120F. and 90% relative humidity) 0.9%
working temperature:
up to 1800`
Light in weight, Kayla-20 Pipe Insulation Is easily fabricated and requires no speciol application techniques.
50
Kaylo-20 Pipe Insulation is adaptable to vessels of unconventional site and shape. Used on pipes, breechings, ducts and boilers, it is shown here on steam lines of a power station's turbines.
design data
The table below has been developed to serve as a guide to recommended thicknesses for Kaylo-20 Pipe Insulation. These are average figures and may be adjusted to meet special con ditions encountered on specific jobs. Kaylo heat loss data is available for use where plant operating economics and other conditions demand greater insulation thicknesses.
recommended thicknesses
non. pipa size
lamp. difference~hot surface to air, dag. F. 1100 1200 1300 1400 1500 1600 1700
1800
Vi V.\ 1 1'/* \'A 2 2A 3 2A 4 6 8 10 12 14 16 18 20 24-72
2Vt 2A 2'A 2'A 3 3 3 Vi 3 Vi 3 Vi 3 Vi 4 AA A Vt 5 5 5 5 5 Vi 5 Vi
3 .3
3 3 3 3 3 Vi 3 Vi 4 4 A Vt A Vi 5 5 5 Vi 5 Vi 5 Vi 6 6
3 3 3 3 3 3 Vi A A A Vi A Vi 5 5 5 5 Vi 5'A 6 6 6 Vi 6'/i
3 Vi 3A 3A 3A 3A 4 4 A A Vi A Vi 5 5 5 Vi 5 Vi 6 6Vt 6'/: 7 7
3 Vi 3A 3 Vi A A 4 Vt 4A AVt 5 5 5 Vt 5 Vt 6 6 6 Vt 7 7 7 Vt 7 Vt
4 4 4 AVt A Vi A Vi 5 55 Vt 5 Vt 6 6 6 'A 6 Vt 7 7 Vi 7'A .8 8
4 Vi 4 Vi A Vi 5 5 5 5 Vi 5 'A 6 6 iVi 6 Vt 7 7 7 Vt 8 8 8 Vt 8 Vt
4 Vi A Vi 5 5 5 Vi 5 Vi 6 6 6 Vi 6Vt 7 7 7/t 7 Vt 8 8'/: 8 Vt 9 9
For tampardtures up to 1 200F. usa standard Kaylo recommended thicknesses listed in IN6.A2.
piping to 1800*1
design data
insulation thickness standards
<
IRON PIPE SIZES (IPS)
nom,
pip*
size
'/a
y*
1 1'/* v/j
0.0.
tingle layer only
single or double layer
ef
ne m. !"
nom. 1 Vi'
nom. 2"
nom. 2'/i"
nom . 3"
pip* actual 0.0. aetual O.D. actual O.D. actual 0.0. actual O.O.
.84 1.05 1.32 1.66 1.90
1.00 .90 1.08 .90 1.03
2.88 2.88 3.50 3.50 4.00
1.56 1.46 1.58 1.66 1.53
4.00 400. 4.50 5.00 5.00
2.06 1.96 2.1 1 1.94 2.36
5.00 5.00 5.56 5.56 6.66
2.89 2.79 2.66 2.48 2.86
6.66 0.66 6.66 6.66 7.66
3.39 3.29 3.16 2.98 3.36
7.66 /.66 7.66 7.66 8.66
2 2.38 1.04 4.50 1.57 5.56 2.12 6.66 2.62 7.66 3.12 8.66 2Vi 2.88 1.04 5.00 1.87 6.66 2.37 7.66 2.87 8.66 3.37 9.66 3 3.50 1.00 5.56 1.55 6.66 2.05 7.66 2.55 8.66 3.05 9.66 3'/a 4.00 1.30 6.66 1.80 7.66 2.30 8.66 2.80 9.66 3.36 10.78 4 4.50 1.05 6.66 1.55 7.66 2.05 8.66 2.55 9.66 3.11 10.78
4Vi 5.00 1.30 7.66 1.80 8.66 2.30 9.66 2.86 10.78 3.36 11.78
s 5.56 1.02 7.66 1.52 8.66 2.02 9.66 2.58 10.78 3.08 11.78
6 6.63 .95 8.66 1.45 9.66 2.02 10.78 2.52 11.78 3.03 12.81
7 7.63
1.52 10.78 2.02 1 1.78 2.53 12.81 3.16 14.06
8 8.63
1.52 11.78 2.03 12.31 2.66 1 4.06 3.:6 15.06
9 9.63 10 10.75 n 11.75 12 12.75 14 t4.00
1.53 1.59 1.58 1.59 1.42
12.81 14.06 15.06 16.09 17.00
2.16 2.09 2.09 2.05 1.92
14.06 15.06 16.09 17.00 18.00
2.66 2.61 2.55 2.55 2.42
15.06 16.09 17.00 18.00 19.00
3.17 16.09 3.06 17.00 3.05 18.00 3.05 19.00 2.92 20.00
13 15.00 16 16.00 17 17.00 18 18.00 19 19.00
1.42 1.41 1.41 1.41 1.41
18.00 19.00 20.00 21.00 22.00
1.92 1.91 1.91 1.91 1.91
19.00 20.00 21.00 22.00 23.00
2.41 2.41 2.41 2.41 2.41
20.00 21.00 22.00 23.00 24.00
2.92 2.91 2.91 2.91 2.91
21.00 22.00 23.00 24.00 25.00
20 20.00 21 21.00 22 22.00 23 23.00 24 24.00
1.41 1.41 1.41 1.41 1.41
23.00 24.00 25.00 26.00 27.00
1.91 1.91 1.91 1.91 1.91
24.00 25.00 26.00 27.00 28.00
2.41 2.41 2.41 2.41 2.41
25.00 26.00 27.00 28.00 29.00
2.91 2.91 2.91 2.91 2.91
26.00 27.00 28.00 29.00 30.00
25 25.00 26 26.00 27 27.00 28 28.00 29 29.00
1.46 1.46 1.46 1.46 1.46
28.00 29.00 30.00 31.00 32.00
1.98 1.98 1.98 1.98 1.98
29.00 30.00 31.00 32.00 33.00
2.50 2.50 2.50 2.50 2.50
30.00 31.00 32.00 33.00 34.00
3.02 31.00 3.02 32.00 3.02 33.00 3.02 34.00 3.02 35.00
30 30.00 31 31.00 32 32.00 33 33.00 34 34.00
1.46 1.46 1.46 1.46 1.46
33.00 34.00 35.00 36.00 37.00
1.98 1.98 1.98 1.98 1.98
34.00 35.00 36.00 37.00 38.00
2.50 2.50 2.50 2.50 2.50
35.00 36.00 37.00 38.00 39.00
3.02 36.00 3.02 37.00 3432 38.00 3.02 39.00 3.02 40.00
35 35.00 36 36.00 37 37.00 36 38.00 39 39.00
1.46 1.46 1.46 1.46 1.46
38.00 39.00 40.00 41.00 42.00
1.98 1.98 1.98 1.98 1.98
39.00 40.00 41.00 42.00 43.00
2.50 2.50 2.50 2.50 2.50
40.00 41.00 42.00 43.00 44.00
3.02 3.02 3.02 3.02 3.02
41.00 42.00 43.00 44.00 45.00
COPPER TUBING (CTj
O.D. of tub*
(nom.)
Vi
nom. tub* size
single layer
nom. 1''
nom. 1 Vi"
actual O.D.
actual O.D.
V
1.18
2.88
1.49 3.50
Vi Vi
1.42
.
V*
Yt
1.05
2.88
1.6 1 4.00
V*
2.88
1.55 4.00
\'A 1
1.17
3.50
1.42 4.00
1%
1 !4 1.05 3.50
1.55 4.50
IVi
1 Vi
1.17
4.00
1.42 4.50
2 '/ 2
.91 4.00
1.4!
5.00
2J/
2'/:
.91 4.50
1.45 5.56
3'/i 3
.91 5.00
1.73 6.66
^ Sizes above 3 available in multiple layers.
Notes Insulation for the nominal pipe me range ot 26 * 39" is furnished to fit a ronge of 5 pipe sizes. The lost segment applied must be out to tit accurately.
piping to 1800`F
for insulation of piping with Kaylo-20 pipe insulation
specification
for insulation of piping with Kaylo-20 pipe insulation
1: Insulating materials
All heated pipes shall be insulated to the thickness noted on drawings or as shown
in the following table with Kaylo `20 Pipe Insulation as distributed by Owens-Corning
Fibergias Corporation.
,
TABLE OF RECOMMENDED INSULATION THICKNESS
Recommended Thicknesses vary according to use.
(See pages 50-51 for Complete Recommended Thickness Table.)
2: Application
All Pipe Insulation shall be applied over clean, dry surfaces, butting adjoining sec tions firmly together. Insulation on pipes under 12" diameter shall have factory-applied canvas pasted neatly in place and be secured with factory furnished bands spaced on not greater than 18" centers.
Insulation on pipes over 12" diameter and all outdoor piping shall be wired in place with 16 gauge soft annealed wire on no greater than 9" centers. Where double layer insulation is applied, the first layer shall be wired in place without jacket; the second layer shall be applied with all joints staggered.
All flanges, valves and fittings shall be insulated with fabricated mitered segments of pipe insulation equal in thickness to the insulation on the adjoining pipe. Fittings on pipe size of 3" and smaller may be insulated with a suitable insulating or refractory cement of equal thickness.
3: Surface finish
Indoor piping under 12" diameter not subject to abrasion or mechanical abuse re quires no finish in addition to the factory-furnished canvas and bands. Piping over 12" diameter shall be finished with 6-ounce canvas pasted in place.
Piping located outdoors shall be finished with 45-lb. roofing felt jacket with all joints lapped not less than 2". Jackets shall be wired with 16 ga. copper wire on not greater than 9" centers or banded on 12" centers with H" galvanized bands. Other suitable weatherproof jackets such as metal, asphalt or plastic coating may be applied according to the jacket manufacturers' specifications.
Insulation on flanges, valves and fittings shall be covered with a Vj," coat of finish ing cement. Portland cement to a maximum of 25^ dry weight may be added if a harder finish is desired. When located indoors, finish with canvas neatly pasted in place.
When located outdoors, cover with asphalt weatherproof mastic reinforced with an open mesh glass fabric. Mastic shall be applied in sufficient thickness to give a y%" dry coat and shall be troweled neatly over the fitting and lapped over the jacket on the adjacent pipe.
The specification is recommended as written. Minor oariances of applicaiion procedure may be made at the discretion and responsibility of the design engineer to meet specific job requirements.
52