Document VGE3wrp2mwV0XwN0DQo8eV6Nq
FILE NAME Brakes BRK DATE 1935 Sept 20
DOC BRK003
DOCUMENT DESCRIPTION PA Dept of Labor Bulletin - Asbestosis
COMMONWEALTH OF PENNSYLVANIA
DEPARTMENT of LaboR AND INDUSTRY DOCUM DOCUM
RALPH M. BASHORE Secretary
Special Bulletin
ASBESTOSIS
Page 12 Page 24
ERRATA
Asbestosis Parts II and III
Special Bulletin No. 42
Second line change less
to greater
Third paragraph first line
change three to two
BUREAU OF INDUSTRIAL STANDARDS JOHN CAMPBELL Director
Harrisburg Pennsylvania
September 20 1935
COMMONWEALTH OF PENNSYLVANIA DEPARTMENT OF LABOR AND INDUSTRY
RALPH M. BASHORE Secretary
Special Bulletin
No. 42
ASBESTOSIS
Part II
.
Part III
The Nature and Amount of Dust Encountered in Asbestos Fabricat-
ing Plants
The Effects of Exposure to Dust
Encountered in Asbestos Fabricat-
ing Plants on the Health of a Group
of Workers
-
BUREAU OF INDUSTRIAL STANDARDS
a
JOHN CAMPBELL Director
Harrisburg Pennsylvania
September 20 1935
5<
COMMONWEALTH OF PENNSYLVANIA
DEPARTMENT OF LABOR AND INDUSTRY
Asbestosis
The Nature and Amount of Dust Encountered in Asbestos Fabricat-
ing Plants
Part III
The Effects of Exposure to Dust
Encountered in Asbestos Fabricating Plants on the Health of a Group
of Workers
by
of WILLIAM B. FULTON M. Chief Industrial Hygiene
ALLAN DOOLEY DOOLEY Chemist
JULIA L. MATTHEWS PH D. Chemist ROBERT L. HOUTZ Chemist
INDUSTRIAL HYGIENE BUREAU OF INDUSTRIAL
SECTION
STANDARDS
ASBESTOSISEncount
In 1934 the Dep
wealth of Pennsyl
to the health of we Pennsylvania Th
of the literaturea
the general subje lack of information
their cooperation include an evaluat
gree of dustiness
agreement was neither would be
ings of any partic employes in thi being recorded
of the Departmet
Asbestosis was
16 at the Char
in 1924 reported
dergrass 83 in
ers Since then
of asbestosis bu 74 publishetd
ers together with
McConnell and
report of a com The industry
plants engaged sulating tape asi
ucts According
there are approx facture of asbest
The nature or
procedures used accepted standa ing and particl
report 41 the
countered in th
*
of
Samples dustU modified form of
medium
In this ma
distilled water was and made counting
p
of at least thirty p field remained consta
of leather straps in
ANIA INDUSTRY
int of Dust os Fabricat re to Dust os Fabricat-
1 ofaGroup
of Industrial Hygiene
ast
TION NDARDS
ASBESTOSIS II The Nature and Amount of Dust Encountered in Asbestos Fabricating Plants
INTRODUCTION INTRODUCTION
In 1934 the Department of Labor and Industry of the Commonwealth of Pennsylvania received a request for information relative to the health of workers employed in asbestos fabricating plants in
Pennsylvania The Department had no data available and a review of the literature at that time revealed a scarcity of information on
the general subject of asbestos pneumokoniosis Because of this
lack of information the industries in the State were consulted and
their cooperation was obtained to conduct a survey which would include an evaluation of the hazard from the standpoint of the de-
gree of dustiness and the physical condition of the workers An agreement was made with the employers and employes that neither would be given specific information as to the physical find-
ings of any particular workman and that the original identity of all employes in this study would be destroyed case numbers only
being recorded All records obtained were to become the property
of the Department of Labor and Industry
Asbestosis was first recognized clinically by Dr. H. M. Murray
16 at the Charing Cross Hospital London in 1900. Cooke 16 in 1924 reported a case of pulmonary asbestosis Pancoast and Pen-
dergrass 83 in 1926 examined a group of seventeen asbestos workers Since then other investigators have reported individual cases
of asbestosis but it was not until 1930 that Merewether and Price
74 published the results of a study on a group of asbestos workers together with some evaluation of the degree of exposure Lanza
McConnell and Fehnel 66 have recently published a preliminary
report of a comprehensive survey on this subject The industry in this State consists mainly of several fabricating
plants engaged in the making of asbestos cloth brake lining insulating tape asbestos rope and wick and other miscellaneous prod-
ucts According to the 1931 Pennsylvania Industrial Directory 61
there are approximately two thousand persons engaged facture of asbestos products in Pennsylvania
The nature of asbestos dust is such that many of
in the manuthe standard
procedures used for other dusts could not be used Changes in the accepted standard method were required in the collection count-
ing and particle size determination of the dust In Part I of this report 41 the method of collection and counting of dust en-
countered in this study was described and summarized
Samples of dust taken in plants for fabricating asbestos products were collected by a modified form of the standard method using a wv per cent U. S. P. ethyl alcohol as a medium In this medium the particles were well distributed and readily counted W distilled water was utilized as the collecting medium agglomeration occurred immediately and made counting impossible Dispersion of the dust in alcohol is good A settling time of at least thirty minutes was required before counting The particle count in any given field remained constant after this period A modified holster is described It is constructed of leather straps in such a way that the fluid in the impinger flask is visible at all times
3
dustPreliminary to the collection of atmospheric dust samples in each
of the four plants included in the
survey general information was
obtained concerning all phases of plant hygiene with special refer-
ence to the general plan of the factory number and types of opera-
tions ventilation of workrooms illumination etc.
The concentration of dust in a plant was determined for each
operation or department A complete study of each operation was
made noting in detail the nature of the work approximate time re-
quired for each operation and changes in the process so that sam-
ples collected would be representative of the actual
the
exposure to
PROPERTIES OF ASBESTOS
The term Asbestos in its commercial sense is loosely applied to a group of minerals with a number of divisions having in common fibrous structure and possessing more or less resistance to
the action of fire and acid The three mineral groups are
1. Anthophyllite- Mg.Fe SiO3 Amphibole or Hornblende of Fe Ca Mg
3. Serpentine 3MgO.2SiO2.2H O
The three types of asbestos ordinarily used in manufacturing are
chrysotile crocidolite and amosite Crocidolite blue asbestos and
amosite a yellow or brown variety of crocidolite both
the amphibole or hornblende group
belong to The principal source of the
latter two varieties is at present Rhodesia South Africa
tile a mineral of the
Chryso-
%
serpentine
of the asbestos of
group
comprises
the
bulk
about
commerce
of crocidolite and amosite
Only relatively small amounts
of
are used in comparison to the quantity
chrysotile
quantity
The principal source of chrysotile is the Thetford
ada about forty miles south of Quebec
region of Can-
The United
not rank high as a producer of asbestos the domestic States does
less than three per cent of the amount used in its asboeusttpoust mbaeniun-g
facturing industries 10 No asbestos is mined in
although small amounts have been found in
Pennsylvania
from time to time No
serpentine quarries
asbestos from the
attempt has ever been made to separate the
serpentine in these quarries Arizona and Ver-
mont supply the bulk of asbestos mined in this country
TABLE 1 TYPICAL ANALYSES OF CHRYSOTILE
Sample No.
Total
Total
MgO
39.0567 ee 40.07
FeO
Os
3.67
ae
; Comb
14.48
|
3
12
41.85
2.60
en
~
0.82 14.37
5
40.87
41.50
2.81 2.81
0.90
18.55
In the Canadia
eighth inch t serpentine rock
lustrous color al filaments they a greasy and slippe
a single fiber like Chemically chu
small amounts of
published analys analys they appear to vi of chrysotile 195 does not exist as bases in a comp
workers breathi
analyzed petrogra The chrysotile
depending on the separated
unfiberized form
mechanical crush
aration of the li
is 34 inch and l up to 3 inch
length The spinning
length Consequ
from the crude f
of textiles and in ter and cement
Preparation
gone no treatme
from the fiber
at the plant in
The fibers must ticles This ope
a preparing ro are opened and
fiber is fed inte minutes These radial axle and
is placed Afte ciently they ar usually of the S
open the fibers
a rectangular material and so
from the screen
then ready for
* Petrographic anal Hygiene Laboratory
t samples in each
information was
ith special refer-
1 types of opera-
rmined for each li operation was oximate time reess so that samtual exposure to
moosely applied to - having in com-
ssresistance to
ups are
. Ca Mg Mg
anufacturing are ue asbestos and
both belong to
al source of the
Africa Chrysothe bulk about
small amounts
to the quantity
region of Canited States does
tic output being
asbestos manu-
n Pennsylvania mine quarries
to separate the izona and Ver-
pA
Comb
O
In the Canadian deposits the chrysotile is found in veins from eighth inch to six inches in length occurring as bands in the serpentine rock The mineral is generally a dark to blackish lustrous color although when the fibers are separated into fine
filaments they are white The fibers are very fine silky soft
greasy and slippery to the touch a single fiber like cotton or wool
They cannot be separated into
Chemically chrysotile is a hydrated silicate of magnesium with
small amounts of oxides of iron and aluminum There are many
published analyses of chrysotile from the Thetford region and they appear to vary but little Table I gives eight typical analyses
of chrysotile 95 The silica shown in the analyses in Table I
does not exist as free silica It is chemically combined with the
bases in a complex molecule Samples of dust collected in the
workers breathing zone with the electric precipitator 30 were
analyzed petrographically and were found to contain no free silica
The chrysotile of commerce is classified in two general grades
depending on the length of the fibers Crude fiber consists of the
separated and -selected material essentially in its native or
unfiberized form Mill fiber includes all grades that are obtained by
mechanical crushing of the rock and subsequent mechanical sep-
aration of the fiber Crude No. 1 consists of fiber whose length
is 34 inch and longer Crude No. 2 ranges in length from 3 inch
up to 34 inch Mill fiber includes all fibers less than 34 inch in
length
The spinning quality of asbestos fiber depends primarily on its
length Consequently the best grades of asbestos textiles are made
from the crude fiber The shorter fibers are used in cheaper grades
of textiles and in the manufacture of asbestos shingles paper plas-
ter and cement
DESCRIPTION OF PROCESS
Preparation fiber as received from the mines has undergone no treatment other than hammering to remove the rock from the fiber after which it is sorted and screened It is received at the plant in burlap bags each containing one hundred pounds The fibers must first be separated and loosened to remove rock particles This operation is done in what is known to the industry as a preparing room A number of bags sufficient for one batch are opened and dumped on the floor of the preparing room The
fiber is fed into wheel crushers and crushed for about fifteen
minutes These crushers have two heavy rollers attached to a radial axle and revolve on a smooth surface on which the asbestos is placed After the fibers have been crushed and loosened sufficiently they are fed into the hopper of an opener or fiberizer usually of the Lowell type This operation serves to further open the fibers From the opener the asbestos is discharged onto a rectangular shaker screen where small pieces of stone foreign material and some of the dust are removed The asbestos is lifted from the screen by air suction and conveyed to storage bins It is
then ready for mixing with cotton
Petrographic analyses of samples were conducted by Dr. A. E. Galloway of the Industrial Hygiene Laboratory Pennsylvania Department of Labor and Industry
5
Mill fiber because of the mechanical crushing and separation given it at the mine does not require the preliminary processing in
the wheel crushers as does the crude fiber The mill fiber is
fed directly into the Lowell opener and from then on is given
the same treatment as the crude fiber
Asbestos fibers when examined microscopically do not possess the rough imbricated surfaces of other fibers such as wool They resemble fine polished metal rods free from any serrated surfaces This characteristic explains the extreme difficulty encountered in attempting to spin a thread of pure asbestos A certain amount of cotton must be added as a binder for spinning The amount added depends on the type of fiber and the use for which the finished product is intended Table II shows the average amount of asbestos used in the manufacture of products made in the four plants
included in this survey
is wheeled in ha into the feed hop
volving cylinder-
loose blanket through ninety d finisher card T finisher onto n scrapers or rubbe unspun yarn T taken to the spir
The rovings at spinning purpose are gathered up sequent operatio is shredded and
Some cards an
TABLE HI PERCENTAGES OF ASBESTOS IN VARIOUS ASBESTOS PRODUCTS*
Material
Plant .1
Plant 1
Plant C
Plant )
corporated into practice vields a
In the manni
used The rope
,
Brake lining woven
oe.we
eee eee
ee
,
are thicker than
~~ 70-75 fi ficient General
Insulatitnapge
-.
50
80 80-85
manufacture is
.
Commercial grade yarn
Gov't Specif yarn and chutle ..
Asbestos rope and wick
.
Yann and cloth Underwriters
Spec
Coeeceeesene a
7 ae
nese
_
coe eM
--
_
-
,
7
75
90
,
~
an 75-100
7
a ~~
SO
.
,
5
02-85
Asbestos cements 2222..0222---...
Brake lining molded 202.
Asbestos paper -.--2-. 20-2 -e ee
eee
' magnesia insulation ..
Asbestos shingles and juaaber
Compiled from information supplied by the manufacturers
Weighed quantities of asbestos and cotton and usually some small amounts of card waste are dumped in alternate layers in a pile on the floor of the mixing room directly in front of the mixing picker The batch is shoveled into the picker which is equipped with revolving beaters In order to secure thorough mixing the batch is run through the same picker twice or through two pickers arranged in series The mixture is removed by suction to the storage bins to await caring
Carding is necessary to remove the remaining small bits of rock and to comb the fibers into a more or less parallel condition so that they may be spun A card is a machine with a series of revolving cylinders covered with strips of leather wound diagonally and fitted with fine close sharp steel bristles A carding unit as used in asbestos plants usually consists of two cards
the breaker and the finisher The mixture of asbestos and cotton
Spinning
necessarily have
is necessary .
strength This or on a machine
all the spinm plants had spin
The mules ha dred and filty which is made from the cards fastened to the
spools a maxi maxi
are unwound
slight twist 1point of greate
yarn spun
carriage move
ing the spun spi dies The fully wound w
The duties + the mule who
unspun roving
constant vigil
Subsequent transferred to
ply yarn on
transfer of the
6
ishing and separation iminary processing in
cr The mill fiber is
from then on is given
cally do not possess such as wool They
ny serrated surfaces
culty encountered in
^ certain amount
inning The amount
for which the finished age amount of asbes-
le in the four plants
ASBESTOS PRODUCTS
lant th
* .
.
Plant C
70.7568
80
---
Plant 1
60
~
80-95
80-100
75-100
sub
.
80
~
in wu _
~
30 --
cotton and usually in alternate layers ectly in front of the the picker which is secure thorough mixor twice or through - removed by suction
the remaining small or less parallel con-
machine with a series
'
leather wound dicel bristles A card-
msists of two cards
asbestos and cotton
is wheeled in hand trucks from the storage bins and fed by hand
into the feed hopper of the breaker card It is passed over the re-
volving cylinders of the breaker card emerging in the form of a loose blanket or web The direction of flow is then changed
through ninety degrees It next passes over a camel into the finisher card The fiber is stripped from the last cylinder of the
finisher onto a moving leather apron where a set of reciprocating
scrapers or rubbers condenses it into loose rovings or slivers of
unspun yarn These rovings are wound on long Jack spools to be
taken to the spinning department The rovings at the extreme ends of the cards cannot be used for
spinning purposes because of their lack of uniform thickness These
are gathered up as card waste and together with waste from subsequent operations returned to the preparing room where the waste
is shredded and added to later batches
Some cards are designed so that a fine cotton thread may be incorporated into the rovings as they are doffed from the card This
practice yields a stronger roving
is
In the manufacture of asbestos rope and wick only one card is
used The rope and wick rovings which are not subsequently spun are thicker than yarn rovings Hence one carding operation is suf-
ficient Generally a fiber of shorter staple than that used in textile
manufacture is used for making rope and wick
Spinning unspun rovings as they are doffed from the cards necessarily have no twist and therefore little tensile strength It is necessary to twist or spin these rovings to impart the desired strength This spinning may be done either on ring spinning frames on machine called a mule In the plants included in this study
all the spinning was done by the latter method Several of the plants had spinning frames but they were not in operation
The mules had from two hundred and sixty to possibly five hun
dred and fifty spindles mounted in a straight line on a carriage which is made to move forward and backward The Jack spools
from the cards are mounted on the mule and the ends of the rovings
fastened to the spindles As the spindles recede from the Jack spools a maximum distance of about fifty four inches the rovings are unwound The spindles turn slowly as they recede to give a slight twist to the rovings When the spindles have reached the point of greatest recession they are turned very rapidly and the varn spun When sufficient twisting has been done the spindle carriage moves back again in the direction of the Jack spools causing the spun yarn about four inches to be wound on the spindles The operation is then repeated until the spindles are fully wound with single yarn
The duties of the mule spinner are to remove the spindles from
the mule when they are filled and to tie the broken ends of the
unspun rovings as the spindles recede This last operation requires
constant vigilence because the rovings are continually breaking
Subsequent Operations spindles from the mules are next
transferred to a spooling or winding machine to rewind the single-
ply yarn on other types of spools
transfer of the yarn
This is simply a mechanical
7
These spools are next taken to a twisting machine where two or three of the single threads are twisted into one thread For
the manufacture of brake lining or packing the
inforced with a fine metallic wire This addition
ing the twisting operation The twisted yarn is paper spools about six inches long
yarn may be re-
is performed durfinally wound on
The twisted yarn may be sold as such to other manufacturers or
it may be woven into cloth tape or brake lining or braided in the
same plant
Weaving Weaving is done on looms in a similar manner to the
method employed in weaving wool cotton or silk In the weaving of asbestos tape intended for electrical insulation single yarn
with a very low cotton content is used Most tape looms are con-
structed so that as many as twelve pieces may be woven at the same time It is the usual practice in weaving asbestos tape to wet the bobbins or cops with water before weaving The warp is kept dry
Cloth is woven in much the same way as insulating tape Two-
or three yarn is used Sometimes the yarn is reinforced with metallic wires generally brass or copper Either or both the warp and fill are dry or moistened with water depending on the use for which the cloth is intended
Brake lining is woven on looms in the same manner as tape As many as eight pieces may be woven on one loom at the same time It may be woven dry or wet or with the warp impregnated with a dope solution This solution is generally a suspension of gilsonite in gasoline to which other ingredients may be added
Final operations in the manufacture of woven textiles consist of
calendering inspecting and winding of the products These operations are all mechanical ones and require no description
Gasket Making of the important uses of asbestos cloth is in the manufacture of ring gaskets In this process the asbestos cloth is spread on the floor and impregnated with a solution of rubber in gasoline to which has been added barytes and other pigments The treated asbestos cloth is cut into strips of predetermined size and the gaskets formed by hand They are then coated with soapstone calendered and packed for shipment An inexpensive gasket and packing is made by twisting thick rovings into asbestos wick and rope Still other types of packings are made by braiding asbestos yarn on specially designed machines
OTHER PROCESSES
Other products containing asbestos are made in some of the plants included in this survey These products include asbestos paper insulation for steam pipes asbestos cements shingles lumber molded brake lining and cold molded asbestos articles generally electrical fittings and household appliances The fiber used for these purposes is of short staple The percentages of asbestos used in these ar-
ticles is indicated in Table II
Cooke and H
found particles
sixty microns in
average particl length were me
Methods of ]
three general n particles One
micrometer ins
made by movin
to determine th The second
55 to determ
since been app dustrial dust-
of the sample :
by a stereopti
images are mo
readings
With the slide and the
micro projecti
method is the
more fully in
Nature of A
ricating plant
three types fibers and cot
.
.
.
machine where two or
into one thread For : the yarn may be re-
ition is performed dur-
rn is finally wound on
other manufacturers or ning or braided in the
similar manner to the
silk In the weaving lation single yarn
st tape looms are conmay be woven at the g asbestos tape to wet
eaving The warp is
Insulating tape Twoarn is reinforced with
ther or both the warp
ending on the use for
manner as tape As om at the same time
p impregnated with a uspension of gilsonite
added
en textiles consist of ducts These opera-
Jescription
- of asbestos cloth is process the asbestos ith a solution of rub-
rytes and other pigut into strips of preand They are then 1 for shipment An
isting thick rovings rovings
of packings are made
1 machines
PARTICLE SIZE DETERMINATION
Cooke and Hill 22 in autopsies of asbestos workers have
and found particles in the lungs measuring up to three hundred
sixty microns in length Accordingly in the determination of the average particle size of asbestos dust all fibers irrespective of
length were measured
Methods of Particle Size Determination recent
years three general methods have been used for measuring the size particles One method a direct one involves the use of the filar
micrometer inserted in . microscope tube measurements being made by moving the micrometer adjustment and reading the vernier
to determine the diameter of the particles
introduced
The second method an indirect one was introduced by Green 55 to determine the size of paint and rubber pigments It has
since been applied to the measurement of the average size of in-
dustrial dusts In this method an indirect one photomicrographs of the sample are made on lantern slides which are then projected by a stereoptican on a screen at a known magnification The
images are measured and the average size calculated from these
readings the third method the dust is collected on a microscope
slide and the images projected on a ground screen with a
projection apparatus and measurements made This latter
method is the one used in the present study and will be described more fully in a later paragraph
Nature of Asbestos Dust dust encountered in asbestos fabricating plants is uniform in nature It is seen to consist of three types particles more or less spherical in shape elongated
fibers and cotton fibers Figure 1 is a photomicrograph of dust pro-
in some of the plants e asbestos paper ingles lumber molded
. generally electrical
d for these purposes is used in these ar-
FIGURE 1. PHOTOMICROGRAPH OF DUST
FROM
AN
ASBESTOS
FABRICATING
PLANT MAGNIFICATION 600 DIAMETERS
9
duced when processing mill fiber
noted
The three types can be readily
Because of the
ticle size
uniformity of this type of dust average par-
the
was
other
determined
in
two
dimensons
one
at
right
angles to
which
Measurements were made of the longest diameters
j
were termed longitudinal diameters and a second set of
tmeeramseudretmreanntsvserwseerediammaedteerast right angles to the first which were !
Method of Collection for the determination of
;
size were collected by the use of the electric
particle
method yielded samples that
precipitator 30 This ##
projection and
were satisfactory for direct micro- #4
measurement
the sample were
No intermediate steps for preparing
@&
necessary
The precipitator employed was designed on the
Cottrell precipitator The air was drawn
principle of the &
tube by a small rotary fan driven by a
through the precipitating &
the
measured by a flowmeter
motor The rate of
rate of flow being .
&
28.3 liters per minute The
sampling was one cubic foot
glass with an inside diameter porfecipitating tube was made of Pyrex #
cover slip 22 by 70 mm in size 2.4 A number 1 microscope
directly beneath the central was placed in the precipitating tube
electrode The dust in the air was
deposited electrically on this cover slip sample had been precipitated the cover
When a representative
mounted dry on a microscope slide
glass was removed and
A total
collected at various
of sixteen samples was
of the workers
operations all being taken in the breathing zone
}
Measurement projection apparatus with the
arranged in a horizontal position was used
microscope
tives 8 mm and 2 mm and a 10x
Apochromatic objec-
employed This system practically elicmionmapteendsactoilonrg eyepiece were
flat
field
furnished
maximum
light
intensity
fringes gave a
and
measurement of the long fibers
permitted the
The images were projected on a ground screen
determined distance from the
at a pre-
in centimeter
microscope This screen was ruled
]
squares to facilitate measuring measuring A transparent rule
was used and the size focusing of the projected images recorded in milli-
meters
Accurate
focusing on
each
individual
individual
particle
audrijnugstw meanst aocfcotmheplished by a remote control paatrttaicclheedbetfoortehemefaisn-e }
microscope by a mechanical sleeve
magnification disregarded } Predetermined magnifications of 2000 and 10,000
pending on the objective Measurements
were used de-
the method suggested by H. L. Green
were made according to
jective
particles
magnification
2000
the
56 Using the 8 mm oblongest diameters of two hundred
particles were measured all lengths less than ten
millimeters
microns being neglected The number of
millimeters
fields examined
five
recorded An equal number of particles was
was also
2 mm objective
measured using the
meters five microns and over w 1e0r,e000 and all particles fifty milli-
ber of fields examined was
Again the num-
used to calculate the
recorded These measurements were
The method
average
of calculation is
longitudinal
diameter
of
the
sample
tion of the
shown in Table III For the calcula-
average transverse diameter the same procedure was
10
followed with measu
longest diameters
TABLETABLE 11
NAMPI ver
Magnification
_.
min
11
(
~~
...
12
6.C
13
15
.
16
"
17
10.5
21
11.0
12
j
25
i
-
2:
ia
30
sy
17.5
oe
17.5
na
cm
43 47
5 ue
c
20
wt
an
75
ha
mo
nh
101 110 120 1:30 340 160 170
17 20 53 me
rr ma she
150
2400
230
240 919 330 370
4
a
.........
3150
: 1 16. 1830
Total
a
Partick
Results
the dust collected
but no appreciable
marked difference
the two general g
an be readily
average par-
ght angles to est diameters
econd set of *, which were
on of particle r 30 This
direct micro-
for preparing
inciple of the precipitating of flow being
me cubic foot
ade of Pyrex 1 microscope ipitating tube
the air was epresentative removed and
samples was reathing zone
he microscope omatic objec vepiece were
inges gave a
ermitted the
en at a preen was ruled nsparent rule ded in milli-
before measd to the fine
cre used de-
according to
he 8 mm ohtwo hundred imeters five aned was also
ed using the es fifty milli-
ain the num-
ements were
f the sample
the calculaocedure was
followed with measurements being made at right angles to the longest diameters
TABLE
II EXAMPLE OF METHOD USED AVERAGE LONGITUDINAL
IN THE THE DIAMETER
CALCULATION DIAMETER
OF
Magnification 2000
105 Fields
Magnification Magnification 10,000
112 Fields
frxu
111211
10 12 13 14 15 VG
1358835 1358835
| 1358835
1358835
1358835 1358835
1358835 1358835
1358835
&
~fl
~
fl
5.0 6.0 6.5 7.0 7.3 8.0 sh 91.0 10.0 10.5 11.0 1.5 11.5 12.0 12.5 13.5 14.0 14.5 15.0 36.0
18.0
100 110 120 130 140
170 175 180 200 210
85.0 7.5 90.0 100.0 105.0
21
3 4 2 1 |
s " 1
3 2 } 6 1 11 & 1
!
:
:
:
'
1 3 1 4 o
1
rs)
1
&
2 2
oe
lisa
]
3
De
200 200
6.43M
3.48075 | 1.39230 | 0.64642 | 0.02521 |
|
2.38350 0.26320 0.26320 0.28178 2.3M50 2.98850
| 5.22112
3
0.3
+
0.4
5
0.5
6
0.6
7
0.7
N
41.5
la
1.0
Ww
1.2
wns
1.8 1.8
13
1.3
201
2.0
23
Qn
23
2.5
Ty
8.0
an
.
the
.0
i
4.5
Total
*
api 38
7. 2
w|
2 1
=
VSTIO101 VSTIO101
VSTIO101 VSTIO101 VSTIO101 1 1
3.11 1.48 1.90 0.42 0.14 8.00 0.90 2.30 4.50 1.30 1.65 24.00 24.00 4.60 5.00 21 14.00 4. 4.50
20.0
101.C 101.C
0.61328 1.93970 1.29883 8.61800 6.6615 0.71272 2.23765
0.7903
3.31586 4.55-12 9 1.0442 5.356
tina
Length image in millimeters millimeters
11
Length of particle in microns
f
Frequenley
112
f
fi
|
Vann Oe
| fx
D Average Diameter
Eifixum
ee
2.65201
1.0570
1.9SDGE
8.61900
4.6410X41.6410X1 4.6410X1 7.9560 7.9560
2.81775
2.07950
2.00062 2.07950
1. microns
Particle size determinations were made on samples of
the dust collected at various stages in the process of manufacture
but no appreciable variation was found However there was a marked difference in the average particle diameter of the dust from the two general grades of asbestos fiber The calculated longi-
11
MICRONS
0.1
0.2
0.6 0.8
0.3 Ls 3 0.1
0.2
0.3
0.4
0.6
=
45
r
I
TT
2
Va
a
|}
A
r.
I 7. WA y
4
10
AA "4
a wT --
30
PERCNTAGE 40 /
14a
50
Ee ia
50
a
60
at)
60
7I
70
|
95 95
98 98
99 99
99.9
FIGURE 2. SIZE FREQUENCY CURVES FOR DUST FROM .
-
DIAMETER
;
- .
LONGITUDINAL
MILL FIBER HII TRANSVERSE DIAMETER CRUDE CRUDE FIBER
AND TRANSVERSE DIAMETER MILL FIBER
tudinal diameter of the
microns while that of
diameters were 0.69 n fiber respectively TL
dred and two microns
The percentage ire
determined for longit shows these values
paper The difference in t
amination of Table \
ten microns or more dust occurred within +
dust was 0.5 microns
fiber dust fell within
TABLE IN SIZE
Size Group in Miereen
1.5-1.99 1.5-1.99
2.0-2.49
--.--
2.5-2.99 2.5-2.99
oe.
3.0.3.49
3.5 3.9
4.0-4.4
4.5-4.99 5.0 and over
Dusa
All samples were Smith impinger 5 hol as the collectin the method describ were counted regar
greatest diameter :
the total The du in Table V.
ete of the dust from crude fiber was found to be 2.12
tudinal diameter
of mill fiber was 1.35 microns Transverse
microns while that
and 0.45 microns for crude and mill
aes,
diameters were 0.69Thmeicrloonngsest fiber observed measured four hun-
fiber respectively
oe
dred and two microns
of the various particles were
onepre
The percentage frequencies
dimensions Figure 2
determined for longitudinal and tHra anzsevne'rsse logarithmic probability
shows these values plotted on
paper
of dust is further shown by ex-
The difference in the two types
of the crude fiber dust was
amination of Table IV Three per cent
of the mill fiber
ten microns or more in length while only 1.7 of the mill fiber
dust occurred within these limits Twenty per cent
of the crude
dust was 0.5 microns or less in length while only 16
fiber dust fell within this range
TABLE IV SIZE FREQUENCY DISTRIBUTION OF ASBESTOS DUST
Size Group in Microns
| i
H
Crude Fiber
Mill Fiber
ne =
al
_
Longitudinal
Transverse =! Longitudinal
Transverse
Under 0.49 ..-
0.5-0.99
cee eee
ee
. .
wee eeeee
87.7 87.7 27.1
30.1 % 26.0
7.8
46.9
Re M
7.5
78.3 20.3
_-
4.5-4.99 5.0 and
over
aes
...---
ee
4.0
1
3.0
Te
DUST CONCENTRATIONS IN THE PLANTS
collected colected by the modified form of the Greenburg-
All samples were
cent U. P. ethyl alco-
Smith impinger 58 muesdinigumniDnuesttycoupnetrs were made according to All particles
htohle amsetthheodcoldleescctriinbged in Part I of this report 41
microns in
of size Particles less than ten
were counted regardless
ninety per cent of
greatest diameter averaged afpoprrotxhiemadtifefleyrent operations are shown
the total The dust counts
in Table V.
Jo TABLE TABLE
YO
suosopnid aENd
|
aqung Ocupation
Jo
Mixng
Id Lowell
Screnigs
ONILVMEA
SOLAUSV
Insulating
NL
Brake lining
lining
SNOLVUAID
Cloth dry
| uo
Crude
Spoling
*
JO
beams
ep
JOQhT
AMVs eb) ring
OA
j-1uedQ ATE inch [osu] 209yLT
OIVTgSAIGN
Bulpoag10d
CONETRAIONS The relative dey Vee the four asbestos fala
VI. This suminar \ (t
plants has been prepa
TANLE MI
Ria vias
2
:
UcYin WW a "yO
JoM dOM WwndleK~ditn fopesd sued Alp (HUUE(HG : . 44
S1pdsewjoCsewlBdsB Tores :
(UW (UY
"
I
opndy-uj Std-sju3yp(d-:ONIBurplfy{d-o1QFulp S4pyXap)Jom)
)
vu) 1.0
fap) Aap) Yow)
stuReq so"
a o>
Sip dieap digm suUvdupvLdET,
sp,
UIRL URL ued 0.5 Uses vf
BajyoedSupydn SupaAUEAULUILSap)Lip) Juqy Mies diva
Buty
Sjoysu Gy sog y
UO poe
TulpfrsuFpRnsuyHSeuErNjseugLnsoau4aeUsyevtaeONBIgEqiotyqyop.ysot (iLieC--
your qoup youy
daun aor Supls % -
aU
SuavesufaeoFrupaeve.aufaweAgROe
ZuPrABya
supa
Augar
aA
Fug.
suysdgFU
!
Supuy Jujuog Sups98g sujpyeagsuypesySurpyws
oy >
dsy
ss
it
NAG
pun
mlogy
14
Tie qead tired
1
Preparation ane Car ius
Weaving stall Mul Speen
Twisting. Gasket,
Waning.
ale,
Reape
Tt will be seen ue
preparing room, wir
men t
The lowest +
ring gaskets. Vhe
relative dustiness. d
partinent. The cote
ot the process \ awnde method of manutiact
necessary to diseus-
eral operations. Th
SESS 5uzvevw wt ye s
-
2-
Go= = 2 a = =Fa
me,ere Pay
me-r
TE 5 7a
=r @&-e WEE ZicoF
=e en
BRAD elie. Cette taLAU ousave wer _SS ez ane eo we a
e~reuv BQre eats oSss y sg eta a) Um ESTEmeeSw~~ D wm
>
Ze a
=z
FDv"E r
TH Lyr
=
B-LSTeCzfs SEHeme SE teb AOoDeysVesevwau F~~ E$4 =& a'-5xA rectet :
fiber after it had Ix
posed to a concent:
In the mining
the degree at chust
the type of fiber u-
10.6 when a mixtiy
mixing picker. Th
bams
bams
.
tubing warp packing
on
inch inch
warp
1 ~fl
Braiding
Windg Braidng
|
Spooling
Wick
Spooling
WindgJURISTW Warping Braidng
of dustiness in the various departments of
The relative degree
surveyed is indicated in Table
the four asbestos fabricating plants surveyed
VI This summary of the average concentrations from the different
plants has been prepared from the data contained in Table V.
TABLE VI RELATIVE DUST CONCENTRATIONS IN DEPARTMENTS OF
ASBESTOS PLANTS
Department
Number of
Samples
Concentration Millions of Particles per Cubic Foot of Air
wee
Minimum
i
Maximum
,
Average
316
Preparation and Carding ..----.------2-00- crete
-
-
41
Weaving
and
Mule
Spinning
....---------.
2
0.6
123.3
|
|
44.26
aoe eH
1.9
74.2
16.87
Twisting Winding Rope and Wick Braiding
wees
nad
0.3
20.6
4.64
_--
It will be seen that the highest dust concentration occurs in the
where the asbestos receives its preliminary treat-
pmreenpt arinTgherolo om west concentration is associated with the making of
ring gaskets The figures given in Table VI while showing the
relative dustiness do not explain fully the conditions in each de-
The concentration of the dust in the successive phases
partment
of the
varies depending on the type of fiber used and the
process
these variations it is
method of manufacture In order to explain
necessary to discuss separately conditions encountered in the sev-
eral operations
The figures given in the following paragraphs repmillions of particles per cubic
resent the concentration of dust in
foot of air
Preparation dust in the preparing rooms is practically all
due to pure asbestos no cotton having yet been added The de-
of dustiness depends primarily on the type of fiber used Thus
gree it was
found
in
plant
B
that
when
mill
fiber
was
fed
into
the
Saco-
Lowell opener the average count was 119.4 as compared to a con-
centration of 33.2 when the longer crude fiber was treated
in exactly the same way In plant D one of the operations involved the screening of short-
length mil fiber without first passing it through a Lowell opener The employe engaged in feeding the material onto the screen was found to be exposed to a concentration of 65.7 A sec-
ond workman whose duty was to fill burlap bags with the screened
fiber
after
it
had
been
removed
from
the
shaker by ;
suction
was
ex-
posed to a concentration of 96.1
In the mixing room where the
cotton
and
asbestos
are
blended
the degree of dustiness was again found to depend primarily on the type of fiber used For example the concentration of dust was 10.6 when a mixture of cotton and mill fiber was being fed into the
mixing picker The concentration dropped to 3.1 when the mixture
15
was made from crude No. 1 fiber In plant D when the lowest grade mix was fed into the picker the concentration was 84.7
Carding marked difference in the total dust count in the carding operation as the result of using different grades of asbestos will again be seen When the crude fiber mixture is being carded for the manufacture of electrical insulating tape a concentration of 1.1 was noted The mixture for cheaper grades of yarn such as that used for weaving brake lining is generally made from mill fiber The concentrations of the dust when mill fiber was being carded were 23.4 24.3 29.8 and 80.0 The samples were collected in card rooms of various plants
Occasionally the loose web of asbestos and cotton as it emerges from the breaker card and passes over the camel becomes broken It is then the duty of the operator to go to the rear of the card and repair the broken web the task requiring approximately half hour per day It was found in one plant that the employee was exposed to a concentration of 57.5 during this time while during the remainder of the day he was exposed to a con-
centration of 24.3
At intervals it is necessary to shut down the card and clean or
strip the rolls This is done by scraping them with a hand which is a brush covered with strips of card cloth The cylinders are slowly turned by hand at the same time The dust concentration during this operation was 5.5 Sometimes the rolls are cleaned while they are being turned at the customary carding speed The employes stated that this was a very dusty operation but it was impossible to obtain samples during this procedure
Weaving concentration of dust in weaving is dependent on many factors but principally upon the following 1 quality of the warp and fill being used 2 whether weaving is done dry or wet 3 conditions of ventilation and 4 nature of the finished product
The influence of the first factor is shown in the weaving of insulating tape and brake lining in plant C. A concentration of 6.9 was associated with the weaving of tape made from crude fiber In the weaving of brake lining made from mill fiber the count was 27.1 In both of these operations the warp was dry and the fill wet
As pointed out in the description of the weaving process page 8 weaving may be done either with the yarn dry or moistened with water The presence of moisture materially decreases the concentration of the dust For example in the wet weaving of brake lining the concentration is 6.1 but when it is woven dry the count
increases to 27.0
The effect of ventilation is shown in the weaving of cloth in plant
1. In this plant ordinary electric fans were located just back of
the weavers so that dust generated in the process would be blown
away from the worker's breathing zone When the fans were
operating the concentration of dust in dry weaving of cloth forty
inches wide was 9.9 rose to 33.3
When the fans were turned off the figure
The fourth factor nature of the finished product also influences the degree of dustiness Thus the average concentration en-
16
countered in weavin and of brake lining
The looms in tim
moved periodically periodically with a flexible rubb
the time requiredoperati
During this operati
Spinning ci
depends on the typ yarn A count of
from crude fiber for
from a high grade ,, dust associated wit
cheapest gade ma
the mule spinning i to which the mule
all operations from
same room Const centration is due t
Other Operation the production of
tions of dust asso
plant A this was
ascribed to windi
performed in the figure of 2.4 was i figure increased to
Warping is a spools or warp b
dust the concenti
Dust
In addition to
plants manufactu was considerably products include asbestos cement
bestos paper whi
fiber Determin some of these
This survey w tos dust but ot hazards were o
gasket and mole
room and lead the finishing as are lacquer solv erations
In the lowest grade
as 84.7
dust count in the
grades of asbestos re is being carded
a concentration of s of yarn such as y made from mill
li fiber was being
les were collected
tton as it emerges back becomes
go to the rear of
requiring approxione plant that the 5 during this time exposed to a con-
card and clean or with a hand
th The cylinders
The dust concentrahe rolls are cleaned
arding speed The
ration but it was ure
ng is dependent on 1 quality of the
s done dry or wet he finished product the weaving of in-
oncentration of 6.9
- from crude fiber
iber the count was
Ary and the fill wet g process page 8
of moistened with decreases the con-
t weaving of brake oven dry the count
ing of cloth in plant ocated just back of
ess would be blown hen the fans were
aving of cloth forty rned off the figure
luct also influences concentration en-
countered in weaving insulating tape was was 10.5 that of cloth 21.3
and of brake lining 23.0 The looms in time accumulate a great deal of lint This
moved periodically generally once a week by beating the with a flexible rubber paddle Each weaver cleans his own the time required being approximately half hour per During this operation the dust concentration was 74.1
is reloom loom week
concentration of dust in the mule spinning room
Spinning
of asbestos fiber used in the making of the
depends
on
the
type 2.1
existed
during
the
spinning
of
yarn
made
yarn A count of
A
made
from crude fiber for the weaving of insulating tape
yarn of 5.5
The
from a high grade of mill fiber produced a concentration
the
dust associated with the spinning of commercial grade yarn
cheapest grade made was found to be 13.2 These figures are for
the mule spinning in plant B. In plant A the average concentration
which the mule spinners were exposed was 23.0 In this plant
talol operations from preparinigt itso iwmepoasvsiinbgle wteorestcaaterritehdat otnhisin cotnh- e
same room Consequently
centration is due to mule spinning alone
minor mechanical operations necessary in
Other Operations textiles have relatively small concentra-
the production of asbestos
tions of dust associated with them
In the winding operation in
this number cannot all be
plant A this was found to be 8.0 Again
were
ascribed to winding because of the fact that all operations
in the same room In plant B. in the twisting room a
performed
found associated with twisting two yarn This
figure of 2.4 was 4.0 when yarn was twisted three
figure increased to
is a mechanical transfer of the twisted yarn to large
Warping
beams for the looms It gives rise to very little
spools or warp
dust the concentration being 1.0
DUST CONCENTRATIONS IN OTHER PROCESSES
In addition to the fabrication of asbestos textiles one of the
manufactured other products in which the amount of asbestos
plants
less than the amount used in textiles These
was considerably
included 85 magnesia insulation molded brake lining
products
lumber and tile One plant made as-
asbestos cemewnhtischshcionntgalienss ninety per cent of staple mill
bfeisbetros pDaepteerrminations of the dust concentrations were made at
shown in Table VII
some of these operations The results are
OTHER POTENTIAL HAZARDS
This survey was concerned only with the hazard caused by asbestos dust but other materials that must be considaenreddbeanszoploteinnttihael hazards were found These materials are gasoline
and molded brake lining departments tale dust in the gasket graoso kemt and lead compounds in the rubber mixing department In
the finishing asbestos lumber and tile additional potential hazards are lacquer solvents and sand from the grinding and polishing op-
erations
17
TABLE VII
DUST CONCENTRATIONS OF MISCELLANEOUS ASBESTOS PLANT
Department
Operation
Paper Mill
Shingle plant
Magnesin 15
asbestos
Clutch Facing
Crushing asbestos mill fiber 22.2.2... Bagging asbestos mill fiber 2. Sawing air cell pipe covering
022.
Sawing asbestos lumber _. Sanding asbestos bumber and tile Grooving bathroom the oo... Dusting tile paint spray booth -
veeeee
Filling barrels with magnesia
.
Shoveling mnguesin on pile Dumping barrels into mixer
oo... oo.
Cleaning
pipe
molds
ool...
eee.
ee.
Feeding insulation into trimmer .... Removing insulation from trimmer
Crushing and bugging scrap ooo. .
Skinning asbetos facings Grinding asbestos paper clutch facings an a.
Drilling paper clutch facings
Number of Samples
.
Coneentration in Millions of
particles per cuble foot of Air
253.253.00-26-5.0 22563.05-2.650.0
3.9
404.4404.4 312.7
12.2
ASBESTOSIS
Encountered in Ash
0
Complete physical es 48 men to women 1
Part II of this report
were used
as
exposure
stricted to those emple
longest employed wer
a sufficient number ane
paid to the group wit
particular operation
VIII shows their age
TABLE VIII
s
|
4
Gromp
Controls
Asbestosis
Negative
Total
Asbestosis was de
or 25 per cent of tu
as negative and the one individual had p
been the primary 6
eliminated from any bestosis were divide
monary fibrosis no
ae
mation of the degre extent of fibrosis ...
ings Ol past
me
The present past
eh:cca
histories were secur
might influence the
av
symptoms were
a
dominating subject
ONCE
and dyspnea Ot
and frequent cold-cold-
Role
symptoms
Fn
Samples
Concentration in Millions of
particles per cubic foot of Air
53.3-154.2 53.3-154.2 130.4 38.4
130.2 19.6-22.3
ASBESTOSIS The Effects of Exposure to Dust Encountered in Asbestos Fabricating Plants on the Health
,
of a Group of Workers
Complete physical examinations were made of sixty persons 48 men 16 women employed at the time in the plants listed in
Part of this report Of this number seven men without previous
exposure were used as controls Selection of the workers was re-
stricted to those employed it textile manufacture Those workers
longest employed were chosen because the necessity of including
a sufficient number from this group is evident Attention was also
paid to the group with exposures particular operation at which the
of shorter duration and
worker was employed
to the Table
VIII shows their age distribution
TABLE VIII DISTRIBUTION BY AGE OF ALL PERSONS EXAMINED
.
Group
Number of Persons
Examined
Under 300
Number in Age Group
mu
JC
-
:
50
!
160 and over
Controls
eevee ee
ce
tees
7
1
2
Asbestosis
00
....2.
200.
eee
14
.
7
th
_.
1
Negative
0.
eee
eee
:
17
Ve
iF
n
2
Totals ee ee or} 16 :: 17 4 Gi 2
2.
oe ae
eee eee
Asbestosis was found in fourteen persons 12 men 2 women
or 25 per cent of the exposed group Forty persons were diagnosed as negative and the remaining three doubiiul Of the latter group one individual had previous exposure to silica dust which may have been the primary or contributing cause and as a result has been
eliminated from any further consideration The cases having aso bestosis were divided into those having slight and moderate pulmonary fibrosis no advanced cases having been found The esti mation of the degree of involvment depended on the amount and extent of fibrosis seen roentgenologically and in the clinical find-
ings The present past and family medical and previous occupational
histories were secured from each worker Direct questions which
might influence the individual's replies in regard to his subjective symptoms were avoided in obtaining chief complaints The predominating subjective symptoms in the positive group were cough and dyspnea Other major subjective symptoms were dry throat
and frequent colds One individual in this group had no subjective
symptoms
19
Objectively the major symptoms were again cough and dyspnea
Thirteen persons of those diagnosed positive for asbestosis
plained of cough and eight of dyspnea
com-
Other frequently elicited
objective symptoms were frequent colds palpatation weakness
precordial pain and pharyngeal dryness No objective symptoms could be obtained from one individual in the positive group
Occurrence of acute respiratory infections was particularly observed in the past medical history Frequent coryza or other upper passage infections which did not result in loss of time of three
or more working days were listed as objective symptoms Pneumonia during the course of employment occurred in three of the
positive and seven of the negative group The past medical his-
tories were otherwise negative except for an attack of pleurisy in one individual of the exposed group diagnosed as negative
Family histories and in particular tuberculous contacts were
noted Two workers with asbestosis had roentgenological evidence of healed tuberculosis and negative family histories Two others who showed evidence of healed tuberculosis and who did not have
asbestosis also had negative family histories
Physical examinations were made with the workers stripped to the waist Mean variations in the present and greatest weight were less in the asbestosis group than in the group diagnosed as nega tive and in the controls minute oral temperatures showed a maximum elevation of 0.5 Four persons having asbestosis had an elevation of temperature and eleven in the negative group showed it Elevation of body temperature in the control group was absent
The mucous membranes of the nose and throat of the entire group
were essentially negative The conjunctivae did not appear to be
irritated Tenderness over the antra and frontal sinuses was not found Deflected nasal septa were common and diseased tonsils
were noted in a few cases The external
show evidence of plugging or irritation
auditory
canals
did
not
Clinical examination of the thorax included inspection palpation percussion and auscultation of the heart and lungs A tendency to increased posterior diameters of the chest in the positive exposed group was noted In the positive group the respiratory
murmur and vocal resonance were impaired in five cases Crepitant
subcrepitant sibilant and sonorous rales occurred in nine of the asbestosis cases the two latter types being predominant
The recognition of cyanosis presented a difficult problem When it occurred the skin had an unhealthy leaden hue with variations in the degree of intensity in the three individuals in the positive group showing this physical sign
Roentgenological examinations made of all workers included
fluoroscopic examination stereoscopic anterior posterior and oblique
skiagrams of the chest In addition to noting gross chest pathology
the movement of the diaphragm was measured in centimeters dur-
ing the fluoroscopic examination Right and left oblique exposures
of the chest aided in the interpretation of the films and
in the detection of thickened pleura
particularly
The hila trunk and
markings of the fibrotic lungs were increased in prominence lunIng
some films the lung fields showed a slight tendency toward beading
and nodulation A small area in the distal third of the lung in one
20
film suggested atelec emphysema occurre
hesions were noted i domes of the diaphr
of the negative expe
and two of the neg
evidence of healed
disease in four of the The occurrence of
losis were determite
each person Each
obtaining the sputur morning sample
each sample After
was centrifuged for and the supernatant
the solid centrifuge three minutes A scope slide and exa both 8 mm and r
FIGU ASBE
The greater per color but a few v
pale yellowisbrhe
The largest asbes The bodies occu present singly or
or a dumb s
strand at a positio micrograph of a
of two or three as
a
x
x 2
cough and dyspnea
for asbestosis com-
er frequently elicited alpatation weakness
objective symptoms positive group was particularly ob-
oryza or other upper loss of time of three
e symptoms Pneurred in three of the
he past medical his-
attack of pleurisy in as negative
ilous contacts were
genological evidence
stories Two others id who did not have
workers stripped to greatest weight were
diagnosed as negamperatures showed aving asbestosis had
gative group showed I group was absent
of the entire group id not appear to be tal sinuses was not
and diseased tonsils
tory canals did not
nspection palpation ngs A tendency to hest in the positive oup the respiratory - cases Crepitant
rred in nine of the Jominant
ult problem When
que with variations
uals in the positive
workers included
sterior and oblique oss chest pathology
in centimeters dur-
oblique exposures ms and particularly a trunk and lung in prominence In ney toward beading Lof the lung in one
atelectasis Increased aeration such as one sees in
emphysema film sugested atelectasis atelectasis a few cases Thickened pleura anofd ad-
hesions were noted in a few cases The average movement that that
domes
of
the
diaphragm
of
the
positive
was
group
less positive
positive
negative negative the
and two of
the negative
evidence
or group were found with roentgenological tuberculosis
tuberculosis
FurtherFurther eevvidenice dence of pulmonary pulmonarpuylmonary
disease four the positive group was clubbing of the fingers
sputpurmopoefrBm.cetohtlouldbeecrtcu- instructed the The occurrence of asbestos bodies and the presence
losis were determined in a single specimen of
obtained
in
method of
each person Each emplove was
obtaining
the
sputum
specimen
and
was
requested
a
to added to
morning sample An equal volume of antiformin was
mixture
each sample After complete digestion of the mucus the mixture
2000 was added approximately centrifuged for three minutes at
Distilled to and the supernatant liquid decanted recentrifuged recentrifuged the solid centrifuged portion and the
water mixture
transferred three minutes A drop of the deposit was
transferred bodies under scope slide and examined for the presence of asbestos
recentrifuged for
to
micro-
bodies under
both 8 mm and 4 mm objectives
FIGURE
3
PHOTOMICROGRAPH
ASBESTOS BODY MAGNIFICATION
DIAMETERS
OF 600
whitish The greater percentage of sputum specimens were of a
asbestos color but a few were purulent The
bodies were
a
number pale yellowish brown color and varied in size shape and number length The largest asbestos body found measured 117 microns in length
The bodies occurred singly clumped and as fragments When narrow present singly or in clumps they presented a bead appearance
or a dumb shape with bulbous ends tapering into a
strand at a position midway between the ends Figure 3 is a photo-
average micrograph of a single asbestos body In one specimen an
of two or three asbestos bodies or fragments of bodies were seen in
21
cach power field while in others only one or two bodies were found in the entire specimen Table IX gives the occurrence of asbestos bodies in a single specimen from each person Merewether 74 reports that the presence of asbestos bodies cannot be taken at present as indicating anything more than previous exposure to asbestos dust This is in accord with our findings for it will be noted that they were found in specimen obtained from one of the controls who at the time was suffering from an acute bronchitis productive of a purulent sputum This worker had been em-
fifty ployed as a packer foreman in the magnesia department for
years His only exposure to asbestos dust was a rare visit to other parts of the plant
TABLE IN OCCURRENCE OCCURRENCE OF ASBESTOS BODIES IN SPUTUM
Group
Number
Percentage
Based on Total Number of Persons
Based on Specimens Examined Examined
Asbes Tosis
0 Nega
GAP
Cong fro
Ashes toss
Nega-
tive
Control
Ashes Losis
I
Nega tive
Con trol
Asbestos Bodies present
i
101
1
1
50,500,0
23.5
34.3
55.3
47.6
23.0
Asbestos Bodies absent
Qh
11
No Specimens
#
35.7
i
26.2
42.5
41.6
h
11.3
50.0
12
a
Ta
Totals oo.
2.
12
7
A single sputum specimen obtained from each individual was
stained and examined for the presence of B. tuberculosis Both
direct smears and centrifuged antiforminized specimens were found to be negative
Clinical examination of the heart showed the apical impulse to be displaced in few cases Apical systolic murmurs were heard in
five of the positive and two of the negative groups The blood
pressure was determined with a standard mercury sphygmonano-
meter Hypertension although present in a few cases in each
group occurred only the older workers Roentgenological evidence of enlargement of the heart was not found However the
cardiac silhouette in two to be top normal in size
individuais
having asbestosis
was
found
Electrocardiograms of fifty of the workers were made following a minute rest period during which the subject was in a
reclining position while eight were taken with the subject in a sitting position following a short rest period The most consistently
positive cardiographic finding in the entire group was low
voltage It was found to be present in seven of the positive and
20
eighteen of the m trols Right predi
control group bui asbestosis and dre
most frequently i
vanced age groups
of individuals with
have changes in i
the exposed grost plex two of these pared with an at
R interval wa
sons found to be
A functional to
formed by having
body twenty five
termined immedi
end of a two
mined immediatel Table N gives ilu
were seen in the
posed group pulse rate resting rate
as
Indi
two
TABLE
CONTROLS Marle
NEGATIVE Mabe Pemeri
ASBESTOSTS Male Female
tt .
1 Pulse rate rate * Respiratory rate
Asbestos wat
which has bece
and overgrowth
growths are li
the feet Fort
these papillom
or two bodies were the occurrence of
rson Merewether cannot be taken evious exposure to ings for it will be ed from one of the acute bronchitis rker had been empartment for fifty
rare visit to other
IN SPUTUM
entra
Based on Specimens Examined
Vstes .-
Nega Tix
| Con-
trol
.
47.6
25.0
1
"
75.0
individual was
rculosis
Both
mens were found
pical impulse to
were heard in The blood
A sphygmonano-
cases in each genological evi-
However the Josis was found
made followubject was in a subject in a sitost consistently group was low he positive and
eighteen of the negative groups compared with four of the controls Right predominance was not present in the tracings of the control group but did occur in two tracings of individuals with
asbestosis and three of the negative group Left predominance was
most frequently found in the tracings of individuals in the ad-
vanced age groups Katz and Slater 62 found eighty per cent
of individuals with a second positive wave of the R complex to
have changes in the heart muscle Our findings show that six of
the exposed group had a second positive wave of the R complex two of these had asbestosis and four were negative as compared with an absence of this finding in the control group The R interval was increased in the tracings of two exposed per-
sons found to be negative
A functional test of the individual's response to effort was per-
formed by having him place one foot on a chair and then raise his
body twenty times in thirty seconds The pulse rate was determined immediately before and after exercise and again at the
end of a minute rest period The respiratory rate was deter-
mined immediately before and two minutes after the exercise test
Table X gives the results of the functional test Greater variations
were seen in the rate of respiration following exercise in the ex-
posed group pulse rate
resting rate
as compared with
Individuals with a two minutes after
the controls than were seen in the
pulse rate of 10 above the normal
exercise were considered abnormal
TABLE X. FUNCTIONAL TEST OF RESPONSE TO EP PORT
Group
Number
Percentag
2
Resporation
we
eee
Number
Percentage
CONTROLS Female
NEGATIVE
Mule
:
vere
ee
:
a
Female
02.
0
ee
ee ee
cee ee
eee
ee
153
"
61.3
ASBESTOSIS
Maie
1 a
Female
wee
eee
tee
eee
ee
-
Son
-
.
66.6
t
50.0
Pulse rate 10 above normal resting rate two minutes after #Respiratory #Respiratory rate 2 uhove normal resting rate two minutes
exercise
after exercise
Asbestos warts are thought to be produced by a fiber of asbestos which has become lodged in the skin largely through the irritation and overgrowth of the horny and malpighian strata 27 These growths are usually found on the hands but may also develop on the feet Forty per cent of the exposed group had one or more of these papillomas on their hands
23
Routine blood counts and urinalyses were made on each individual examined Haemoglobin was determined by the Haden and Hausser colorimetric method and expressed as grams of haemoglobin per 100 cc of blood Smears for differential counts were stained with Wright's stain and 200 cells studied microscopically using a 2 mm oil immersion objective Practically no change was observed in the blood picture of the three groups Comparable average variations did not occur in either the erythrocyte or leucocyte count In two individuals with moderately advanced pul-
monary fibrosis the total leucocyte counts were 10,800 and 11,400
with corresponding increases in the percentages of polymorpho polymorpho nuclear leucocytes Changes in the percentages of other types of
white cells were not observed
Urine specimens were collected from each worker at the time of
physical examination Specific gravity albumin content and the
presence of sugar were determined and a microscopic examination
made of a centrifuged portion Urinalyses were essentially negative
except for a trace of albumin in four of the positive and thirteen of the negative exposed groups as compared with two of the controls
A brief summary of the clinical findings of three asbestos mill workers and the accompanying illustrations Figures 4 to 7 inc are presented to show the two stages of asbestosis encountered in this study
Case number White male aged 30 years
Chief complaints
Objective symptoms- Occasional frontal headache 2 Epistaxis rare 3 Dry unproductive cough 4 Coughing attacks precipitated by strenuous exer-
cise
Past Medical History childhood diseases Traumatic orchitis 1934
Occupational History working at Mule spinner worsted mill 2 years
bestos fabricating plant 9 years
16 years Ice man
of age 1 year
Milkman 2 years Mule spinner as-
Physical Examination
Apparentlyhealthy adult male Height 62 inches
Weight 122 pounds greatest weight 122 pounds Skin clear No cyanosis
Asbestos warts on both hands Pulse rate before immediately after and two minutes after exercise 84 100 72. Respiration rate immediately before and two minutes after exercise 20 22. Chest normal shape percussion normal breath and voice sounds normal sibilant and sonorous
rales both bases Heart apical impulse 5th interspace clavicular line
no murmurs Blood pressure 134/90
Diaphragmatic movement right dome 2.5 cm left dome 1.5 cm
Thoracic cage is negative The trachea is in the midline The cardiac silhouette is within normal limits of size The arch of the aorta is not widened The domes of the diaphragm are somewhat irregular on the left side but fairly irregular on the right The pleura appears to be slightly thickened on the left side and is more clearly shown in the oblique view In the right apex there is possibly an old healed tuberculous process giving
the appearance of an apical cap The hila are increased in prominence The trunk markings and linear markings are increased in prominence
24
made on each individ-
1 by the Haden and
as grams of haemoerential counts were
died microscopically ically no change was groups Comparable erythrocyte or leucoately advanced pulre 10,800 and 11,400 ges of polymorpho-
es of other types of
orker at the time of in content and the
oscopic examination essentially negative
itive and thirteen of two the controls
three asbestos mill Figures 4 to 7 inc dosis encountered in
Epistaxis rare 3 Dry tated by strenuous exer-
ammatic orchitis 1934
var. car
Milkman 2 years Mule spinner as-
ale Height 02 inches Skin clear No cyanosis
. munediatelmunyediately after and
09 rate immediately beest normal shape per-
sibilant and sonorous
pace clavicular line;
1. left dome 1.5 cm
he midline The cardiac rch of the aorta is not
hat irregular on the left appears to be slightly wn the oblique view berculous process giving ncreased in prominence reased in prominence
FIGURE 5. CASE NUMBER 447
Electrocardiogram rate 72. R interval 0.16 second Voltage 4 mm
Asbestosis slight
Case Number White male aged 47 years
Chief Complaints1- Cough 2 Shortness of breath
Past Medical History Usual childhood diseases Gonorrhea
1922
Ocempational
2 years
History
Laborer
Farmer until 29 years of age
grana mill 1 year Preparation
Laborer steel works room asbestos mill 15
years
functional exercise utes after function
Fluoroscopy Ray thoracic
cardiac silhouette are regular The The lung markm
Electrocardiogram (
mm Low voltag
Diagnosis
TABLE XI INCIDEN INCIDEN
OCCUPATION I
Occupintiol
Menage Comet tration Melos
01
Pak
citys feet
Preparers
and 11
Carders
Wenvers
at~-l
.
Spinners
FIGURE 7
ELECTROCARDIOGRAPHIC TRACING OF CASE
NUMBER 447
Physical Examination General appearance fair Skin clear Height 59 inches Weight 120 pounds greatest weight 125 pounds No clubbing of fingers
No asbestos warts Nail beds not cyanotic Chest normal shape per-
cussion normal respiratory murmu within normal limits vocal resonance
unaltered sibilant and sonorous no murmurs Pulse rate before
rales Heart no immediately after
apparent and two
enlargement;
minutes after
26
Winders Twisters Warpers etc.
Totals
The principal
degree of the the dust length
second Voltage 4 mm
nh morrhea 1922
v. Laborer steel works a room asbestos mill 15
ACING OF CASE
ACING OF CASE
Icar Height 59 inches No clubbing of fingers
dest normal shape peral limits vocal resonance en apparent enlargement
1. and two minutes after
functional exercise test 76 118 76. Respiration rate before and two minutes after functional exercise test 14 18. Blood pressure 134/90
Diaphragmatic excursion; right dome 1.7 cm left dome 2.5 cm
Ray thoracic cage is negative The trachea is in the mid The cardiac silhouette is within normal limits The domes of the diaphragm are regular The hila and trunk markings are increased in prominence
The lung markings are also increased in prominence
Electrocardiogram rate 60. mm Low voltage of all Q
R interval
complexes
0.16
second
Voltage 3.5
Diagnosis moderate
TABLE XI INCIDENCE AND DEGREE OF ASBESTOSIS WITH RELATION OCCUPATION DUST CONCENTRATION AND YEARS OF EXPOSURE
TO
Occupation
Preparers Carders
. Average
|
Concen- :
|
| tration
Millions
l
of
particles per cubic
Years of
fool
Exposure
i
Total Number
Examined
Negative
Asbestosis
sone
is
Slight Moderate Advanced Doubt ful
0-5
.
" 1 oe
--
--
44.26
a
r 11 10
o
a
10-20 10-20
2
Over
Y Total 14
oO
i}
1
5
~
~
|
ZT -
-
Co an -_
,
~
2
G
o.
1
Weavers 217101
Spinners
*
0-5
.
6-10 a
-
16.87
1 15
1
3
16:20
ny
over on
Total
Vs
|
11
--
1
n
1
-ae
--
: 7
.
ae
Winders Twisters Warpers etc.
IL
6
,
vi
. 4.04 11-15 "
20 1
f " 1
I
i .
Total 24
,
21
1 !
:
2
~
.
1 -
--
oe
:
7
,
1
Totals i
"
40
7
7
2 .
The principal factors now thought to determine incidence and degree of the pneumonoconioses are nature and concentration of the dust length of exposure and individual susceptibility The in-
27
cidence of asbestosis with relation to occupation concentration of the dust and length of exposure in the fifty persons examined in
this study is indicated in Table XI Obviously the examination of such a relatively small group prevents the formation of definite con-
clusions as to the influence of these factors Nor is it possible from our findings to establish the maximum safe concentration of asbes-
tos dust in the air
the necessity of a
However the results of this investigation show
reduction of the dust concentrations in those
operations shown in Part II of this study where there is continuous
exposure to high concentrations
SUMMARY
1 The concentration of dust in asbestos fabricating plants depends primarily on the grade of asbestos mill fiber gives rise to higher concentration than crude fiber Operations arranged in decreasing concentration of dust are preparing carding weaving spin-
ning twisting winding and warping
2 The average particle size of asbestos dust is stated in two diameters longitudinal and transverse
3 Petrographic analyses of dust encountered in asbestos fabricating plants collected in the workers breathing zone shows it to
contain no free silica
4 Fourteen or 25 of fifty workers employed in the textile departments of asbestos fabricating plants in Pennsylvania had both clinical and roentgenological evidence of asbestosis
ACKNOWLEDGMENTS
The Department of Labor and Industry of the Commonwealth of Pennsylvania wishes to thank the management and employes of the plants studied for their cooperation and interest which made the success of this study possible Dr. H. K. Pancoast and Dr. E. P. Pendergrass of the University of Pennsylvania whose interpreta-
tions of the films have been used Dr. G. W. Grier of the
of Pittsburgh for his interpretation assistance and adviUcneiveinrsitthye roentgenological study Dr. J. Evans Schechle Secretary of the Pennsylvania Department of Welfare in extending to the Department of Labor and Industry the facilities of his department Dr. C. A. Laubach roentgenologist and cardiologist of the Norristown State Hospital for doing a large majority of the ray work and
his technicians for the routine laboratory examinations Dr. D. Heard and Dr. A. B. Fuller of the University of Pittsburgh and Dr. C. Wolferth of the Univer aty of Pennsylvania for their assistance and interpretation of the cardiograms
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35
e
a cidence of asbestosis with relation to occupation concentration of
the dust and length of exposure in the fifty persons examined in this study is indicated in Table XI Obviously the examination of such relatively small group prevents the formation of definite conclusions as to the influence of these factors Nor is it possible from our findings to establish the maximum safe concentration of asbestos dust in the air However the results of this investigation show the necessity of a reduction of the dust concentrations in those operations shown in Part II of this study where there is continuous exposure to high concentrations
SUMMARY
1 The concentration of dust in asbestos fabricating plants depends primarily on the grade of asbestos mill fiber gives rise to a higher concentration than crude fiber Operations arranged in decreasing concentration of dust are preparing carding weaving spinning twisting winding and warping
2 The average particle size of asbestos dust is stated in two diameters longitudinal and transverse
3 Petrographic analyses of dust encountered in asbestos fabricating plants collected in the workers breathing zone shows it to
contain no free silica
4 Fourteen or 25 of fifty workers employed in the textile departments of asbestos fabricating plants in Pennsylvania had both clinical and roentgenological evidence of asbestosis
ACKNOWLEDGMENTS The Department of Labor and Industry of the Commonwealth of Pennsylvania wishes to thank the management and employes of the plants studied for their cooperation and interest which made the success of this study possible Dr. H. K. Pancoast and Dr. E. P. Pendergrass of the University of Pennsylvania whose interpreta-
tions of the films have been used Dr. G. W. Grier of the University
of Pittsburgh for his interpretation assistance and advice in the roentgenological study Dr. J. Evans Scheehle Secretary of the Pennsylvania Department of Welfare in extending to the Department of Labor and Industry the facilities of his department Dr. C. A. Laubach roentgenologist and cardiologist of the Norristown State Hospital for doing a large majority of the ray work and his technicians for the routine laboratory examinations Dr. D. Heard and Dr. A. B. Fuller of the University of Pittsburgh and Dr. C. C. Wolferth of the University of Pennsylvania for their assistance and interpretation of the cardiograms
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