Document V3yk6y7XBVXopEzZ8qkYx4ppo
CG 03
CODE KY-907-D
..APT.4 5 1Q82 ip wot
l/OVl'tT
t~DATE )
< LOT
<
EST WGT 4780*
a |A. M />//
TIME >
h
PROCESSES < ) KY-907-D <H> COMTYP JOB NAME:
APPROVED BY: FWP 10/07/82 03KY9O7DMH
DRY*
DRY
NO. PKG TOTAL
ACTUAL
LOCATN CG CODE /'PQ LOT WEIGHT CONT PKG WGT WEIGHT USE LBS
* 14 14 14 14
YC-2
YC-2 YC-2 YC-2
93 _______'
93 _______ 93 ___ 93 ___ ____
x_
m___ A
.MOW A
,. 1
EQUIP
MENU
NAME ' KROLOR* YELLOW-MEDIUM
___________ ______ NON-BLEEDING__ ! USE | N- i ACCT
I LBS | CODE | LBS
203 &
205
"BEFORE USING SV MAKE SURE N-28-D LINE <HYDRO
CHLORIC ACID) IF ANY IS BLANKED OFF,"
R?lUN 60"<99 G) WATER IN V-203. SET AGITATOR ON
-HIGH SPEED.
tIG'H IN DRUM G POUR IN (SODIUM SILICATE)
I 355
DUMP IN AND STIR 5 MIN (CHROME YELLOW)
!71X50
| | RECORD: Siemjr&sfc^
ii
f in
'30 yftf'S'h <9 ^ysd
! -4-<^AX)JUST TO 75* (1275 G)
"~""~
\r*TT WITH AGITATOR ON LOW SPEED PUMP V-203 THRU [ JJ40M0G AT 2400-2600 PSI INTO V-205 j XT WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN t JrQF HOT WATER AT 2400-2600 PSI INTO V-205
iff 1 RECORD: V-205 VOL 4ZL* -i> ADJ TO 60" (2100 G)
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
>-D | 355 -2-B! 3550
RUN 10" (514 'G)"WAJe ONTtfSTAR?'
L^fGITATOR
rt#T\ PUMP V-205 THRU HOMOG 0*0,4800-5200 PSI INTJ
i RECORD : TIME START/^Ic^TOTAL MINUTES
i NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
f-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5" (240 G) WATER 6 PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
%
i 2 ] SP STEP 1 - SET FORMULA.
TO POSITION
! 1 CV-243) OR POSITION/
I
[<f3 I PRESS SV CAM RESET PR - SET 22 TC IN AUTO
I Vf REMOTE (TEMP IS SET AT 190-194#F)
I<f4 | RECORD LEVELS (LIQUID ALUM) & SET R/M COUNTER
i x m AS FOLLOWS: . 11 LG SP__% PRESET *3
45 GAL
FV^TRIKE FLOW CONTROLLERS AS FOLLOWS:
#-C;10 (N-27-D CONTROLLER - SULFURIC ACID 60%)
flti MANUAL
0.73 GPM
35C20 (N-27-D WATER) IN MANUAL LOCAL 9.56 GPM
(N-27-D/WATER) RATIO
. 1.31
(N-32-D CONTROLLER) IN MANUAL .96 GPM
(N-32-D WATER) IN MANUAL LOCAL 8.45 GPM
(N-32-D WATER) IN REMOTE
(N-32-D/WATER) RATIO
1.76
00rmwtx
1 15-D 239 27-D 1 301 32-D i 2022
DUP050102561
LOT:
_____CPMTYP JOB NAME:
03KY9O7DMH PAGE Q2
DATE PRINTED:10/07/82
EQUIP KENT |
1 PAGE 2 CG 03 KY-907-D
iM
USE N- 1A OCT LBS CODE ; LBS
OPERATOR STEP PS
RECORD LEVEL 2LG (J--'"- IF BELOW 35% FOLLOW SOL' N |
MAKE-UP PROCEDURE FOR N-27-D
"UST SVMy48" (2470 G>
RECORD PH5#0* ADJ TO 11* 1-11.3 W/N-7-D (CAUSTIC!
SODA SL.N) AT 5% <10 PRTS WATER* TO 1 PART N-7-D)
HON INTO SV. RECORD:
ASSUME 50%
OPERATOR STEP PB
.. I 7--D |
J-2-f^L-gP STEP 06/39* AFTER HEAT-UP RECORD:
!-22j^WlTCH 3FC20, 8FC10, 6 8FC20 TO AUTO
LBSTL^BPERATOR STEP PB
SP STEP 10/43* WHEN 3FC20, 8FC1Q & 3FC20
1$E IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
SP STEP 11/44* WHEN 3FC10 L 3FC20 FLOWS A
I ^ktllMITS, SWITCH 3FC20 TO REMOTE
I 2<JxPERAT0R STEP PB
LSHTI DURING STRIKE RECORD:
SP STEP
V-243/V-244
RANGE
13/46 (30 KIN)
.0-10*0
14/47 (60 KIN)
9.0-10.0 J
15/48 (2 HRS)
*0-10.0
16/49 (3 HRS)
9.0-10.0 _____
17/50 (FINAL)
7*5-8.5 IIj LMl L
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
IN LOG. IF FINAL PH >8*5, ADJ TO 7*5-8*5*
6 RECORD: PH ____
ASSUME 77%
SIFT IN (BLANC FIXE N>
'^sA nr
27-D 1 128-AI
far*;-
: fMf-syVs,-*
5
ADD 27 <203 G) WATER TO V-385 ADD STIR FOR 2 MIN FOR S 57
f ASSUME 50% | 90 | 7-D | 45
DUR-ING/STRIKE CHECK LEVEL IN V-387* IF L0LEVEL LIGHT IS NOT LIT, GO TO S-35 IFYMW LEVEL LIGHT IS LIT, VERIFY BY CHECKING
WHAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE ijd/VlSUAL CHECK CONFIRMS LOU LEVEL, FOLLOW
STEARATE MAKE-UP PROCEDURE*
I
RUN IN 32' .(317 GAL) . DO NOT MAKE UP THIS
SOLUTION MORE THAN 30 MINUTES IN ADVANCE.
DELAY BETWEEN END OF STEP 41 HEAT-UP AND
START OF STEP; 48 HOMOGENIZATION SHOULD BE
LESS THAN 30 MINUTES.
TURN'ON STEAM 6 AGITATOR
TO 42" (403 GAL) AT f78~132*F
ET BADGER METER FOR 550*
PUMP IN FROM V-387 THRU UNDRSURFCE DISTRIBUTORS 450
I T AS^PAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL I 50
JEABATE 6 EMCOL P-10-59)
I 50
OFF.PUMP
30 MIN AT 178-182*F FOR S. 48
''VO' NOT SHUT OFF AGITATOR
169155160-
. iWafnFi-'X !?!':
50 50 .
'V*.-
DUP050102562
COMTYP JOB NAME: 03KY907DMH PAGE 3
BATE PRINTED : 10/437/82
PEQU1P ^ENTl"
} PAGE 3 |
CG 03 KY-907-D
| USE J LBS
"45V_'H^ieUHiN~S25~C0WPLiTi~HAT_iv-T0~?98-2i"DEG~F'"lN"'~|
`
N- IACCT CODE I LBS
I
TO 10 MIN
r\
i
SE WATER LINE G DISCHARGE VALVES AT STEARATE)
PUMP
|
OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP |
INLET
j
OPEN WATER VALVE AT STEARATE PUMP & RUN WATER )
THRU HOMOG AT 2900-3100 PSI TO SEWER
|
WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG |
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
1
~SP, I
SEWER
|
9 l$%r\ IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,)
CONT
TURN ON PUMP & HOMOG V-3S8 TO SV AT 2900-31001
PSI* MAINTAIN SV AT 198-20O*F.
|
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE )
AT STEARATE PUMP ASAP
|
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT |
WATER FROM HOT WATER MIXER
I
WHEN S50 COMPLETE TURN OFF HOMOG & STERATE PUMP|
STIR 5 MIN AT 198~200*F
j
BUT OFF STEAM
I
HEN S53 COMPLETE, OPERATOR PB
i
STEP 23/53 RECORD PH_JLr_<3*3-3,?>
|
IF NECESSARY, ADJ PH TO 3*3-3*7 (DOWNWARD ONLY))
& r ec o r i>: PH_rrrr
i
NOTE: USE LIQUID ALUM, N-115-D* ADD TO SV VIA t
BADGER METER* STIR 5 MIN AFTER EACH
|
ADDITION*
ASSUME 50% I
N IN N-7-D FROM S-30 IN 10-12 MIN h STIR 5MINI
RECORD-
<4*2-4*4) & IF NECESSARY, ADJ |
TO PH 4*2-4*4 i, RECORD: PH_JT_* ASSUME 50% I
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% f
Vi OPSEIRPAHTOONR NST-7EP-D PBINTO SV
\
!
J^^L-DPERATOR STEP PB
| SP STEP 60 - BATCH COMPLETE
I
I START
FINISH
OPERATOR
I TIME SPJ2&EP TIME ^P^TEP
______ |i15-D I I
_rr_*. i 7-D 27-D
1
i ,,_Z1Z ZZci*
^
1I
!1 I!
I
DUP050102563
DUP050102564
DU P050102565
'
j
'9<n"
9*n
k fl d
P I1
5*^ r>-
A'W
!2S3g
>0-
7^
u-- ~t / '-e h
Yfk
"x*%fTi
.
XI f i
7* r-J
FT
""2 * y*
s
bC^K* '`-S-T- &Wplj 383:
^355! 3SS?!3 lissfciy
'Ss&.-S. fsss&a JfiffiSSB. fwS'ttSg 5&5SS ssasat i
Ittft IVU
JO"
r ' dV""
1 _ J#- .
?*5-
.0 '
S*_ >-
o
Wo. 215A250
xa R
w eel .
)
DU P050102566
DUP050102567
DUP050102568