Document V3Oo6Nyg5jD9npL9v9yg83rYo
FILE NAME Koppers East KBE
DATE 2001 DOC KBE003
DOCUMENT DESCRIPTION Notes of Plaintiff Attorney Bruce Carter
Beazer East - k Koppers Company
A. Overview
1. Who is Beazer Koppers
Beazer East Inc. has the liability for Koppers Company Koppers in addition to activities in its own right has the liability for Freyn Engineering Theim and Universal Refractories Koppers was founded in Germany before WWI Heinrich Koppers emigrated to the United States and his company was nationalized during the War Koppers
A. Addresses
BEAZER EAST INC in its own right and as successor to Koppers Co. Inc. and other related companies including Thiem Corp. Beazer USA Inc. and Beazer
PLC
Koppers Building
436 Seventh Avenue
Pittsburgh PA 15219
INCORPORATED
PRINCIPLE PLACE OF BUSINESS
State of Delaware
Commonwealth of Pennsylvania
What did Koppers do
Koppers had several parts of the company involved in asbestos 1 Koppers Engineering and Contracting Division as well as Freyn built and renovated steel mills particularly Coke Ovens and Blast Furnaces 2 Universal Refractories made asbestos refractory materials 3 Koppers also had a roofing division that made asbestos roofing materials 4 Koppers also made a mastic product Bitumastic that contained asbestos
This product was used as a sealer
3. What did Koppers know
A. Direct Knowledge
Koppers hired their first industrial hygienist in the 1950's During that period Koppers also hired Dr. Anna Baetjer of Johns Hopkins as their consulting toxicologist Dr. Baetjer was responsible for toxicological testing of all products made by Koppers except asbestos products Koppers industrial hygienist admits to having courses that discussed the hazards of asbestos in the 1950's
B. Imputed Knowledge memberships 1. IHF
A.
Koppers was a member of the Industrial Hygiene Foundation
attending the 1935 organizational meeting and formally joining
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page I
1941-1983
Dr. Paul W. Bachman Dir Research & Dev 1959-62 Trustee 1962 Vice Chair Board 1956 panelist Joint Technical Conference subject manufacture sale and use of toxic materials Pictured C.W. Campbell Koppers Company Pittsburgh PA Temporary Committee Meeting 1935 A.R. Powell Koppers Research Corp. Pittsburgh PA Temporary Committee Meeting 1935
2. National Safety Council 1932-
A.
A.L. Watson Chemical Section Advisory Committee 1942-43 at
large member former general chairman 1938-39
B.
L.C. Campbell Executive Committee Director 1938-42 NSC
President Industrial Safety 1939-40 Mining Section Vice-
Chairman 1937-38 Program Committee Chairman 1936-37
C.T. Densmore Occupation Disease Meeting 1940
Thomas E. Lightfoot Safety Round table member A.S.S.E.
American Society of Safety Engineers 1936 A.S.S.E. member at
large 1935-39 Mining Section Chairman membership 1931-
32 member at large 1933-34 1936-38
3. American Ceramic Society 1933-1963
A.
Don C. Lynn Koppers Laboratory Mellon Institute Pittsburgh PA
1930-31
B.
Silikatwerk der Heinrich Koppers Wiesenstrassse Germany GPO
Tokyo Japan 1934-1941
4. Chemical Manufacturers Association
5. American Petroleum Institute 1950-51 1956-1962
6. American Society of Mechanical Engineers 1906-
A.
Fred Denig Vice President Koppers Research Pittsburgh PA 1922-
1935
B.
John I Thompson Vice President Koppers Construction Pittsburgh
PA 1918-1935
C.
Wyman Eaton Vice President Freyn Engineering Chicago IL 1926-
1935
Henry J. Freyn President Freyn Engineering Chicago IL 1906-1935 Alfred J. Ebner Asst Vice President Freyn Engineering Chicago
IL 1926-1935
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 2
4. Koppers Tested Their Products
A.
Koppers conducted acute toxicity tests on all of their products except those
containing asbestos Testimony of Industrial Hygienist Charles Flickinger
18
22 A Well the first thing that comes to mind
23 is she oversaw the acute toxicity testing program Koppers had
24 with the Industrial Health Foundation Industrial Hygiene
25 Foundation was the name at that time I think
36
2 Q And to your knowledge there was never 3 any acute toxicity study done on any of the -- on any product 4 that may have contained asbestos is that correct
5 A have no recollection
6 Q And there was never any Material Safety 7 Data Sheet prepared for any product that contained asbestos
8 that you recall
9 A Not that I recall
10 Q Do you believe that Koppers research 11 department kept itself aware of the various hazards of 12 materials kept itself current on knowledge of hazards of 13 different raw materials that were being used
14 A The research department
15 Q Yes
16 A Yes
B.
8/18/52 Don Hanna Safety Advisor to Paul Barry 2222 Amherst Ave. Columbus
OH Enclosing Saranac Laboratory analysis of Thiemold Demonstrates awareness
of Saranac laboratories
Documents Defendant Specific
1
Interrogatories Greco v Best 10/3/97 Cuyahoga County Ohio Blake v Best 6/3/97
Butler County Ohio
2
Interrogatories Mike Ilich v General Refractories Comapny et al 1/19/90 Mahoning
County Ohio Universal Theim
3
Ohio Workers Compensation Records Self authenticating containing affidavits
4
Contract Documents site specific produced by the Defendant
Documents Membership and Liability
1
IHF Exhibits
A.
Temporary Committee 1935
B.
IHF Exhibits Abstracts and Proceedings 1937 1941-1983
National Safety Council Exhibits 1932-1970 American Ceramic Society Exhibits Documents The Bulletin Ceramic Abstracts 1930-
1963
American Society of Mechanical Engineers Mechanical Engineering 1933-1939
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 3
Transactions membership lists 1934-35 1940
560
American Petroleum Institute 1950-51 1956-62
560
Seventh Saranac Symposium Anna Baetjer attendee
560
Chemical Manufacturers Association LAPI Committee Brochures on warnings
Depositions
1
Charles Flickinger Industrial Hygienist
2
William Ice Engineering & Contracting
3
Nancy Dombrowski Corporate Rep
4.
Drew Bachman Roofing Products
Interrogatories to Read
3
Please describe Defendant's corporate history including any
a
Mergers
b
Consolidations
c
Asset purchases
d
Acquisitions or
e Spinoffs
a Koppers Company inc was incorporated in Delaware in 1944. On June 16 1988 BNS , Inc. BNS a Delaware corporation and indirect wholly subsidiary of Beazer PLC acquired indirectly more than 90 of the outstanding common stock of Koppers Company Inc. On November 14 1988 BNS acquired indirectly the balance of the comon shares On January 26 1989 the name of Koppers Company Inc. was changed to Beazer Materials and Services Inc. BM On April 16 1990 BM changed its name to
Beazer East Inc.
Note From 1969 to 1975 Universal Refractories a subsidiary of Thiem Corporation made asbestos hot top rings Koppers acquired Thiem in 1976 and merged Universal Refactories into Thiem Koppers sold the assets of Thiem in 1981. Testimony of Mary Dombrowski Wright March 27 1998. P. 36-37
Has Defendant ever engaged in the mining manufacturing selling marketing installation
or distribution of containing products If so please state the following
a
The name of the company engaged in the activity whether it is Defendant
Defendant's predecessor or Defendant's subsidiary
b
As to each product mined manufactured sold marketed installed or
distributed please state the following
1
The trade or brand name
2
Its identification number model serial number etc.
3
The time period it was manufactured mined marketed distributed
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 4
or sold
4
Its physical description including color general composition and
form
5
A detailed description of its intended use and purpose
6
A detailed description of the type package in which it was sold
listing the dates of each type of package used a physical description of the package and a description of any printed material or trademarks that appeared thereon
78
The percent of asbestos which it contained
78
The percent of asbestos by asbestos type amosite crocidolite
tremolite anthophyllite
030
The time period during which each of these products were on the market
030
A description of the physical composition of each product
030
How each of these containing product can be distinguished from
those of competitors
f
A description of the physical appearance of such product
g
A detailed description of the intended uses
a Koppers Company Inc. b Engineering and Construction Division
1 The Engineering and Construction Division of Koppers Company the & Division never manufactured any asbestos containing product The & Division provided design and construction services for the erection of making facilities including coke oven batteries basic oxygen furnaces and the like While & Division employees installed asbestos containing products during the initial construction those products were manufactured by other companies and it was the & division's ordinary practice that the customer rather than the & Division would furnish the materials for incorporation into the structure even on initial
construction
Koppers Company Roofing Products 1 Attached is a listing of the Koppers Roofing products that contains asbestos as well as descriptions of the products and their asbestos content Also attached is a product announcement issued by Koppers Company relating to asbestos in roofing products
Coatings Note can be spread or sprayed Liquid Asphalt No. 472 Asphalt Roof Coating No. 454 Coatings to coat roofing system like paint for whole roof Aluminum Roof Coating 435 ( also 445 Koppers Roof Resaturant 410 Resaturant is to penetrate roofing system for spot
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 5
repairs Koppers Fiber Coating No. 415 Koppers Roof Resaturant 425
Insulation Exeltherm II Roof insulation Board stock to insulate roof
No. 15 Tar Saturated Asbestos Roof Felt roll material
Note Does not disclose Universal Refractories Hot Tops Mike Ilich v General Refractories Company et al 1/19/90 Mahoning County Ohio Interrogatory 1. Identify and list each containing product manufactured sold or distributed by you since 1930 including ut not limited to wallboard and drywall products thermal insulation products fireproofing products pipecovering and pipe insulation and refractory products
Board Fiber Inserts
Flex Fiber Rings
Board Fiber Sideboards
1969-1975 1970-1975 1972-1975
One type of Flex contained 7.5 chrysotile and the other contained 18-22 amosite
Board fiber inserts and sideboards contained 11.1 asbestos At first it was all
chrysotile and was changed to have a predominant amount of amosite
8.01 Has this defendant ever purchased asbestos containing products from any other defendant
Yes Beazer East purchased roofing felt at various times from Carey GAF and Celotex
8.02
If the answer to the preceding Interrogatory is yes please state the following
a
name each defendant from whom this defendant
purchased any asbestos containing product
b
list each product purchased from each defendant
c
list the dates of each purchase of containing
products from each defendant
a Carey GAF Corporation Celotex Corp. b Roofing felt c Koppers Roofing Division did not have fixed contracts with the suppliers Rather Beazer East bought felt on an as needed basis for one of the three companies Koppers Roofing Division sold saturated roofing felt containing
asbestos from 1964 until 1985
9
Did Defendant or any of Defendant's distributors as listed in response to Interrogatory
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 6
Nos 8.1 8.2 and 8.3 have sales representatives who specifically called on the sites listed on Exhibit 1 attached hereto from 1945 to 1975 If your response is yes as to each
facility please state the following
a | The name and last known address of each such representative and whether they are
still employed by Defendant
b
The period of time they acted as your representative
c
Their general responsibility as to each facility
d
Whether that person is still alive and
e
Any documents relating referring or pertaining thereto
Koppers & division dis not have any sales representatives Because of the limited number of companies like Koppers company that undertook construction and improvements to steel mils customers solicited Koppers Company for bids rather than Koppers soliciting business As a result Koppers company has no sales representatives who called on any of the listed sites from 1945-1975 Further Beazer East no longer maintains sales records from Koppers roofing Products division and thus is unable to respond to interrogatory no 8.3 regarding what companies may have sold Koppers roofing felt in Ohio during the specified period
Note This is Directly refuted by William Ice deposition
27
Please identify all physicians industrial hygienists and other employees including their
names and addresses who were employed retained or otherwise engaged by Defendant
for research investigation or study concerning asbestos or asbestos diseases
Koppers Company employed Donald McGraw M.D. from 1982-1988 Dr. McGraw's duties included dealing with asbestos issues as they related to Koppers employees Note fails to discuss several people such as Industrial Hygienist Charles Flickinger Dr. Anna M. Baetjer toxicologist of Johns Hopkins University Dr. Kolba Dr. Alonzo Lawrence who came to Koppers in the mid 1970s organized Corporate Occupational Safety group John Butala Koppers toxicologist or Mary Ann Stock toxicologist for Koppers
30.2
Has any engineer industrial hygienist or physician in your employ been a member in any professional group trade group or any of the following groups
Asbestos Textile Institute National Insulation Manufacturers Association Thermal Insulation Manufacturers Association
Quebec Asbestos Mining Association
Asbestos Information Association Industrial Health Foundation
Industrial Hygiene Foundation
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 7
Iron and Steel Institute
National Safety Counsel
Refractories Institute
Air Hygiene Foundation of America Inc.
Sprayed Mineral Fiber Association
If the answer is yes state the following
a
The name of the group or groups in which the individual were members
b
The name and position individual within the Defendant as defined who
were members
The years the individual were members of the groups Whether the Defendant paid the individual dues or membership fees or
reimbursed the individual for dues or membership fees in the group
Koppers Company was a member of the Industrial Hygiene Foundation from 1949 until the early 1980s Beazer East further believes that some Koppers Company employees individually may have been members of the Industrial Health Foundation
b Koppers company was a corporate member of the Industrial Hygiene Foundation Beazer East does not know the identities of any of the employees who may have been
members of the Industrial Health Foundation
This is refuted with IHF documents and National Safety Council Documents
33
Please state the year that Defendant was first advised of either threshold limit values or
maximum allowable concentrations of both asbestos dust and total dust by the American Conference of Governmental Industrial Hygienists and state the name of the
employee of the company receiving such advice
Koppers Company was generally aware of threshold limit values maximum allowable concentrations and permissible exposure limits as they were published and changed by Federal and state governments from the incorporation of the company in 1944. Koppers
Company was first specifically advised of TLV's issued by the ACGIH in the mid1980's when Koppers was first brought into asbestos litigation
Refuted by Charles Flickinger
Membership Documents
1930 1931
American Ceramic Society
ACS Vol 9 P. 479 Mentions asbestosis and silicosis article from 1930
Don C. Lynn Koppers Laboratory Mellon Institute Pittsburgh PA membership
ACS Vol 10 P. 531 Effects of Asbestos dust on lungs article
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 8
1933 1937
1936
Don C. Lynn Koppers Laboratory Mellon Institute Pittsburgh PA membership
ACS Vol 12 Multiple articles on dust diseases and asbestos
Koppers Corporate member Attendees of the Temporary Committee meeting C.W. Campbell Koppers Company Pittsburgh PA A.R. Powell Koppers Research Corp. Pittsburgh PA A.L. Watson Koppers Co. Pittsburgh PA
ACS Vol 15 P. 262 Swedish Commission
P. 49 Views on Silicosis
1937 1939
ACS Vol 16 ACS Vol 18
Koppers Corporate member P. 137-139 summaries of articles including asbestos
P. 164 Asbestos German Workers comp statute noted P. 184 11 articles on asbestosis from 1930
P. 208-210 30 1931 articles on asbestos
P. 210 4 articles from 1931 on cancer
P. 417-419 lengthy summaries of articles on asbestos and dust disease Koppers Corporate member
P. 63 Article on asbestosis
1940
ACS Vol 19
Koppers Corporate member P. 79 two articles mentioning asbestosis
P. 81 one asbestos article
P. 149 one asbestos article
P. 165 Two articles on asbestosis
P. 205-206 one asbestos article
P. 228 One asbestos article
Koppers Corporate member 11/10/42 IHF Proceedings Seventh Annual Meeting Industrial Hygiene Foundation Nov. 11 11
1942. Shows Koppers Company as new member
1943 ACS Vol 22 P. 64 one dust control article and one asbestos article
1945
ACS Vol 24
Koppers Corporate member
P. 47 Prevention of asbestosis article
1946
Koppers Corporate member
Regulation 247
Ohio Department of Health's Legal Requirements for the Prevention
and Control of Industrial Public Health Hazards Regulation 247 of the Legal Requirements for the Prevention and Control of Industrial
Public Health Hazards Specified a maximum allowable
concentration for exposure to dust containing asbestos fiber Adkins
v GAF Corp. S.D.Ohio 1988 706 F.Supp 559 562 aff'd 923
F.2d 1225
6/13/46 Workers comp
D.W. Theim President Theim Products Company Milwaukee Wis to Don Hanna Safety Advisor Industrial Commission of Ohio Demonstrates Ability to test All of these washes have been tested
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 9
7/5/46 Workers comp
Sept. 1946 ACS
and approved by Employers Mutual Life Insurance Co. Of Wis And leading insurance companies in Michigan and Illinois Don Hanna Safety Advisor industrial Commission of Ohio to
R.W. Getz Personnel Director Unit Cast Corporation Toledo OH Enclosing results of analysis of dust sample by Saranac laboratories Demonstrates awareness of Saranac ability to test P. 140 Histology of asbestosis
Nov. 1948 ACS
Koppers Corporate member P. 260 Asbestos two articles
1950 ACS
Koppers Corporate member
One article on dust diseases
Feb. 1951 ACS
Koppers Corporate member
P. 42 Two articles on dust diseases P. 77 One article on asbestos dust diseases
Koppers Corporate member
8/18/52 Workers Comp
Don Hanna Safety Advisor to Paul Barry 2222 Amherst Ave.
Columbus OH Enclosing Saranac Laboratory analysis of
Thiemold Demonstrates awareness of Saranac laboratories ability to test products
22-26 7th Saranac 1963 Ceramic
Anna Baetjer MD Koppers consulting toxicologist attended
P. 63 One article on asbestos dust
Koppers Corporate member
5. Contracts Various documents produced for product use and product ID
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 10
Depositions
Charles Flickinger 6/11/98 Greco v Best et al
P. 63 L. 1-5 11-20 24-25
Cuyahoga County Ohio
P. 64 L. 1-11 14-21 23-25
Background
P. 12 L 9-25
P. 65 L. 2-10 12-17 19-25
P. 66 L. 2-7
P. 13 L. 1-24
P. 14 2-7 25
P. 15 L. 1-25 P. L. 1-5
Consulting Toxicologist Product analysis IHF
Warnings Duty to Warn Duty to Test
P. 66 L.8-13 20-25
P. 67 1 3-6 8-12 14-19 21-25 P. 68 L. 13-16 18-25
P.P. 69 L. 1 3-10 12-15 17
membership
P. 18 L. 8-25 19 1-25 P. 20 L. 1-25
P. 21 L. 1-4 8-19
P. 22 L. 18-25 P. 23 L. 1-25
P. 24 L. 1-5 12-24
P.P. 70 L. 2-16 P.P. 72 L. 6-8 10 14-18 20-25
P.P. 73 L. 1-7 9-14 16-24
P. 74 1-15 17-22 25
P.P. 75 L. 1-3 5-9 11-21,23-25
P. 76 L. 1-3 5-10 14-25
P.77 1-11 13-20 22-23 P. 78 L. 5-8 10-19
P. 25 L. 8-12 21-25
P. 26 L. 1-8 14-24
Lab at Mellon Institute
P.28 1. 20-25
Asbestos
P. 33 L. 24-25
P. 34 1-4 8-11 P. 35 L. 19--22 24-25
P. 36 L. 1-16
Library
P. 40 L. 2-4
ACGIH Publications
P. 43 L. 15-25
44 1-13
American Ceramic Society and Knowledge
P. 54 L. 22-25
P. 55 L.
P.P. 56 L. 57 L.
58 L.
P.P. 59 L. 60 L. P. 61 L. 62 L.
1 3-16 8-9 11-25 1-3 5-25
1-25 1-25 1-25
1-16 18-25 1 4-8 10-15
17-22
24-25
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 11
Charles Flickinger 6/11/98 Greco v Best et al Cuyahoga County Ohio Background
12
9 Q Now from the deposition that you gave in 10 the summer of '97 you began at Koppers in 1948 is
that
11 correct
12 A Correct
13 Q And you worked for a few years as a 14 chemical engineer in Kearney New Jersey 15 A Kearney N Kearney 16 Q E what 17 A N
15 A Pilot plant operations 16 Q What was that
17 A It would be a small scale chemical
18 plant of operation meaning you worked with
25 50 or
19 100 gallons of size kettles versus 2,000 that sort of thing 20 or small distillation units versus the big outside
towers
21 Q And was that dealing with coke 22 products
23 A Most of my involvement was with styrene
24 and its polymerization
18 Q Was that a seaboard coke plant
19 A Correct
20 Q And then from there you moved from the 21 job in Kearney to a job as night manager at Verona 22 Pennsylvania at the research department would
that be
23 correct
24 A No. I continued in chemical engineering 25 at Verwell Verwell Verwell I started in Verona in the pilot plant
and
14
2 Q And when you moved to Verona what work 3 were you doing there as a chemical engineer 4 A Well I started out operating polymer 5 pilot plants and then I was named like the supervisor of you 6 know the pilot plant of the polymer pilot plant It
was a
7 three shift operation 25 Q Now after night manager what was your
13
1 that went through around '55 '56 2 Q Okay 3 A And then I was made night supervisor 4 QI QI was going to try to shorten it by 5 summarizing what was said before Let me go through your 6 background then 7 When did you graduate from Penn State
8 A 1948
9 Q Have you worked for anybody besides 10 Koppers
11 A No.
12 Q And when you came out of school and went 13 to work for Koppers in New Jersey as a chemical engineer 14 what kind of work were you doing
15
1 next job
2 A I think it was titled manager of
3 facilities which included the guards the janitors
And
4 then most of that job was being safety engineer for
the
5 Verona facility 6 Q Now while you were in this job was that
7 the point when you were approached to take graduate
work and
8 become an industrial hygienist
9 A That's correct
10 Q And approximately when did that occur
11 A would say 1957
12 Q And it took you about two years to 13 complete your degree
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 12
14 Yes
15 Q And when did you graduate
16 A 1960
17 Q And at that point were you titled 18 industrial hygienist 19 A No. I think the -- I retained the safety 20 engineer title for I don't know another -- for a short
23 is she oversaw the acute toxicity testing program Koppers had 24 with the Industrial Health FoundationFoundation Industrial Hygiene 25 Foundation was the name at that time I think
19
time
21 and then I was named industrial hygiene and safety engineer 22 for the research department 23 Q And did you maintain that job until
24 somewhere in the mid 70s 25 A Yes
16
1 Q And what happened then
1 My relation with her was strictly within
2 the research department So I can't honestly say if or
3 whether she did anything you know beyond -- well she my
4 understanding was that Dr. Kolka was her contact
person in
5 the research And then she went through him you know not
6 in a sense to come to me but I mean she would call him to
2 A The company brought in Dr. Lawrence and 3 he organized the corporate occupational health and safety I
4 believe was the title group in the Koppers building
5 downtown
7 set up dates for visits that sort of thing
8 Q Did you ever have any direct dealings
9 with Dr. Baetjer
10 A Yes
11 Q And what kinds of things do you remember
Consulting Toxicologist product analysis IHF
18
8 Q Dr. Baetjer was a consulting toxicologist 9 for Koppers that's correct
10 Yes
12 talking about or working together on 13 A Well for the research department I 14 started preparing Material Safety Data Sheets And
what we
15 did was find one published by Dow in the I think it
was in
11 Q She was consulting beginning in the 50s
12 or before
13 A Well my knowledge would have started 14 around of her and my impression was it would
have been
15 about 1957. Something like that
16 the American Industrial Hygiene Journal and we
adopted that
17 format with one that was titled Koppers Company
18 Q And do you remember when Koppers first 19 started doing these Material Safety Data Sheets
Was that in
16 Q So almost as soon as she came in she 17 started asking or putting out there that Koppers
needed an
18 industrial hygienist
20 the 60s or early 70s 21 A That was as far as I know I was the 22 only one that was doing it and that would have been
in the
19 A That was my impression
20 Q Do you remember what kinds of consulting
21 work she did as a toxicologist
22 A Well the first thing that comes to mind
23 early 60s I'd say 24 Q Now can you tell me what a Material 25 Safety Data Sheet is
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 13
20
1 A Well at least the ones that I prepared
2 were single page well both sides 8 and half by 11.
The
3 top part would have -- the top part of the title page
would
4 have the material's name and physical properties .
That would 5 take in about the top third
6 And then the bottom thirds there
7 were boxes so to speak with the different toxicity
roots
8 meaning ingestion inhalation skin penetration and I
think
9 skin contact 10 In each of those boxes were a series of
11 the hazard potential ranging from severe to low -- a
low
12 order of toxicity
13 Q Did it also discuss precautions
14 A Well that was on the other side
15 Q Okay 16 A And -- well then the other side had 17 precautions and the type of say respiratory equipment or 18 skin -- well for inhalation protection skin
protection
19 There were several other items I don't recall
exactly 20 Q Now you mentioned the materials name and 21 properties was that for raw materials that were being used 22 in the research department or was that for finished
products 23 that were being used or what
24 A Of raw materials and then as the research 25 department would turn over well research of materials ready
21
1 for commercialization they would have a report
And then in
2 the back of that report I would have safety data
sheets
3 relative to the product and the materials that went
into the
4 process
8 Q Was that the development of products for 9 the entire Koppers Company or was it for one particular 10 segment of Koppers 11 A Well basically it was overall 12 Q So if I understand what you said 13 correctly the research department served as
research and
14 development essentially for all of Koppers and
once a
15 product was developed that could be commercially produced 16 all of the material was sent to that division ready for
them
17 to try to put it into commercial production would
that be an 18 accurate statement 19 Yes
22
18 Q You also mentioned that Dr. Baetjer was 19 working with Koppers on an acute toxicity program
with the
20 Industrial Hygiene Foundation is that correct
21 A Yes
22 Q Can you describe that a program little
23 bit for us so I can understand what the program
was
24 A Essentially the various products of 25 Koppers that had no basic acute toxicity data were
evaluated
23
1 for acute toxicity
.
2 Q Now was this the commercial products 3 that were being put out there in the market by
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 14
Koppers is 4 that what you're talking about
A Yes
6 Q And she was for the ones that Koppers 7 didn't already know the toxicity data she was
developing 8 data for the other existing products 9 A She would have a sample of that product 10 submitted to the IHF and they would do the acute
toxicity 11 testing on animals 12 Q So did Dr. Baetjer function as kind of a 13 middle person between Koppers and the IHF in
coordinating 14 studies on products or would that be an accurate 15 representation of her role in that or was she developing the
16 program itself 17 A would say that she acted as the
18 supervisor or professional person in you know
reviewing 19 their toxicity reports And then I would send a copy
12 Q Do you know how she came to select a 13 particular product for a study
14 A Her contact person in research was Dr. 15 Kolka
16 Q Was he also involved in this acute 17 toxicity program 18 A Other than my sending him a copy of all 19 correspondence no 20 Q So at Koppers who besides yourself and 21 Dr. Baetjer as a consultant were involved in this
acute
22 toxicity program directly in collecting the data and 23 disseminating it 24 A I'm not aware of anybody else
25
8 Q Did she publish any of her results do 9 you know outside of Koppers in any kind of a professional 10 publication 11 A Her name was widely known but I don't 12 recall any publications per se
to
20 whatever division -- well several copies to the
particular 21 division that you know had that product and I
would write a
22 cover letter
23 And she would you know -- well we would 24 get together I guess you'd say on a cover letter and
21 Q Do you know what was done with the 22 Material Safety Data Sheet information by the
divisions that
23 were producing the products commercially do you
know if they 24 were distributed outside the company 25 A No. It was directed towards the safety
I'd 25 send her a copy so that she would review whatever statements
24 1 that I made relative to that
2 Q Now you mentioned that she was working 3 on products for which Koppers didn't already know
the
4 toxicity data is that correct
5 A Yes
26
1 director there That's all I actually know 2 Q Now Koppers was already a member of the 3 IHF when you began in research is that correct 4 A don't honestly know 5 Q Well actually from the IHF we have
6 obtained the new members list for 1942 and that was
the year
7 that Koppers joined and I'm going to show you that
particular
8 page
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 15
14 Q When you were with Koppers was Koppers 15 active within the Industrial Hygiene Foundation in sponsoring 16 research or fellowships 17 A Other than the acute toxicity -- well 18 I'm saying acute There were others but other than
the
19 toxicity testing program I wasn't aware they had
annual
20 meeting and that sort of thing that I went to 21 Q Do you know if anybody else from Koppers 22 attended the annual meetings of the Industrial Hygiene
23 Foundation 24 A I couldn't say for sure
Lab at Mellon Institute
28
20 Q Did Koppers ever have a laboratory or a 21 fellowship with the Mellon Institute that you're
aware of
22 A Yes when I started in 1948 the
23 laboratory people that later came to Verona were -well 24 part of the Mellon Institute but I understand they
were 25 Koppers people or did Koppers research
29
1 Q Do you know what kind of research they 2 were doing at Mellon Institute 3 A Well it was the same groups that moved
4 to Verona '51 or near the end of '51
5 Q So it would be the same research
6 A Yes The laboratory people
Asbestos
33
24 Q Do you know whether any of the acute 25 toxicity studies or Material Safety Data Sheets that
you
34
1 worked with or that were handled by Koppers
involved 2 discussions of hazards of asbestos 3 I'm pretty sure that I made one or
4 prepared one for asbestos 8 Q You were aware that asbestos was 9 hazardous as part of your studies for your masters in 10 industrial hygiene correct
11 A Correct
35
19 Q How expensive was it to test a product 20 for the acute toxicity program Did it seem to you
to be
21 very expensive undertaking or something that was
reasonable
22 economically 24 A What comes to mind is about 2,000 which 25 isn't cheap isn't expensive That's just for the acute
36
1 type
2 Q And to your knowledge there was never 3 any acute toxicity study done on any of the -- on any product 4 that may have contained asbestos is that correct
5 A have no recollection
6 Q And there was never any Material Safety 7 Data Sheet prepared for any product that contained
asbestos 8 that you recall 9 A Not that I recall
10 Q Do you believe that Koppers research 11 department kept itself aware of the various hazards
of
12 materials kept itself current on knowledge of
hazards of
13 different raw materials that were being used 14 A The research department 15 Q Yes
16 Yes
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 16
Library
40
2 Q Did Koppers have a library of the
3 research department
A Yes
American Ceramic Society and Knowledge
54
22 Q And you see in 1933 Koppers was a 23 corporate member of actually Koppers Research Corporation
ACGIH Publications
43
15 Q Do you recall whether there were old 16 already existing publications of the Industrial
24 was a corporate member of the American Ceramic
Society do
25 you agree
55
Hygiene
17 Foundation there at Verona
18 A Yes I believe there were 19 Q And did you ever look through back issues 20 of the ACGIH publications to determine in terms of
research
21 what had been done on particular substances
22 A That was one of the references that I 23 used
24 Q In addition to the chemical abstracts and 25 going back to the year summaries on that you
would also
A Yes
3 Q I'm going to show you some pages some 4 references Okay Starting on a page that's titled
Notes
5 and News if you'll look there's an abstract of an
article
6 by W.E. Cooke with an E do you see that one from
the
7 British Medical Journal from 1924 A Yes
9 Q And the subject matter of that particular
10 abstract deals with what
44
1 look back in older issues of IHF abstracts is that
correct
A Yes
3 Q Do you remember ever doing that for
4 asbestos
5 No. I believe I accepted the you know 6 the information that was available at the time of you know 7 the preparation of the data sheet
8 Q The material from the chemical abstracts
9 the current chemical abstracts or the ACGIH
10 A Well they had a publication on the TLVS 11 and that contained you know information relative
to the
12 hazards and the in a sense the background toxicity
data
13 health hazard and that
11 A Fibrosis of the lungs due to inhalation
12 of asbestos dust
13 Q And it cites three particular articles 14 dealing with asbestos and asbestosis from 1924 to 1929 do
15 you see that 16 A Yes
56
8 Q And as a member that was a publication 9 available to them in 1933 correct
11 A would assume so
12 Q And in that publication in 1933 it cites 13 articles on asbestos and asbestosis correct
14 A Correct
15 Q If you'll go down that column you'll
16 notice an article listed by an S.R. Gloyne do you
see that
17 one It's about fourth from the bottom Can you tell
me
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 17
18 what the subject matter of those abstracts are
19 A Presence of asbestos fiber in lesions of 20 asbestos workers 21 Q And it cites articles from Tubercle 22 Magazine from 1929 to 1930 is that correct 23 A Correct 24 Q And both of those references are to 25 asbestos and asbestosis is that correct
57
1 A Correct
2 Q And those are in this same 1933 document 3 publication to which Koppers was a member
correct
A Yes
6 Q And if you flip to the next page if you 7 look at the first citation the first full citation it 8 references an abstract from an article by an A.C. Haddow 9 W do you see that from the British
Medical 10 Journal
11 A Okay Yeah 12 Q What's the subject of that abstract 13 A Clinical aspects of pulmonary asbestosis 14 Q That's from 1929 correct
15 A Yes
16 Q And if you go to the next column you see 17 two articles by A.J. Lanza The fourth one down in
there is
18 a citation to an article by K.M. Lynch and W.A. Smith
19 correct 20 A Correct
21 Q What's the subject 22 A Asbestos bodies in sputum and in lung 23 Q That's from the Journal of the American
24 Medical Association in 1930 25 A Yes
58
1 Q And then do you see the next citation
2 right after that by S. McDonald
A Yes
4 Q And what's the subject matter of that
5 one
6 A Histology of pulmonary asbestosis 7 Q And that's from the British Medical 8 Journal in 1927 is that correct
9 A Correct
10 Q And if you go down to -- there's two 11 citations from E.R. Merewether do you see those
12 A Yes
13 Q And the abstracts from the article is by
14 E.R. Merewether can you tell me what the subject
matter of
15 those are
16 A The first is occurrence of pulmonary 17 fibrosis and other pulmonary affections in asbestos workers
18 is the first The next report is report on effects of
19 asbestos dust on the lungs and dust suppression in
the
20 asbestos industry
21 Q And those are both from 1930 correct
22 A Correct
23 Q And the first one was from a publication 24 called the Journal of Industrial Hygiene
25 A Correct
59
1 Q And if you - these are also in 2 alphabetical order if you go down and T. Oliver do
you see 3 that one
A Yes
5 Q Can you tell me what the subject matter
6 of those abstracts are
7 A Pulmonary asbestosis sociomedical study
8 Q And that appears to be from a German 9 publication in 1930 is that correct
10 A Correct
11 Q And ifI remember your testimony earlier
12 Koppers was actually begun by Heinrich Koppers in
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 18
Germany is
13 that correct 14 A Correct
15 Q And there are also two other citations
23 lung puncture and in the sputum
24 Q And you see that those are from 25 publications in 1928 and 1929
16 from the British Medical Journal and the Journal of 61
17 Industrial Hygiene in 1930 in that abstract is that
1 A Correct
correct 18 A Correct
19 Q If you go to the next page and if you 20 look there's an abstract by H.E. Seiler R do you
21 see that one 22 A Excuse me Yes
2 Q And if you go over to the next column 3 there are three abstracts in a row from W.B. Wood
can you
4 tell me the subject matter of those abstracts 5 A The first pulmonary asbestosis 6 radiographic appearances in skiagrams of the chests
of
23 Q Can you tell me what the subject matter
24 of those two abstracts are
25 A Case of pneumoconiosis Result of
7 workers in asbestos
8 Q And you see the two following it also is 9 regarding pulmonary asbestosis is that correct
60
1 inhalation of asbestos dust
2 Q Do you know what pneumoconiosis means
3 A It's some dysfunction of the lung 4 Q Due to dust disease I'm just asking if 5 you personally recall from your work as an industrial 6 hygienist that term 7 A That seems right 8 Q If you go on down there's an abstract of 9 an article by a W.P. Soper do you see that
10 A Yes
11 Q Can you tell me what the subject matter
12 of that abstract is
13 A Pulmonary asbestosis Report of a case
14 and a review
15 Q And do you see there is one by M.J. 16 Stewart and A.C. Haddow do you see that
17 A Yes
10 A Correct
11 Q Those three from W.B. Wood were published 12 in 1929 or 1930 is that correct
13 A Correct
14 Q All of the abstracts that you have just 15 looked at were all in a publication of a group to
which
16 Koppers was a member correct 18 A As I said before I assume so 19 Q And you saw that Koppers was listed as a 20 corporate member in this publication
21 A Correct
22 Q So if this document is correct that it's 23 a publication that was available to Koppers in 1933
and of a
24 group to which Koppers belonged do you have any
doubt that
25 Koppers had information available to it on asbestos
as
18 Q What is the subject matter of those
19 abstracts
62
20 A Demonstration the peculiar bodies of 21 pulmonary asbestosis and then in parenthesis quote
asbestos
22 bodies unquote end of parenthesis in material obtained by
1 cause of disease
4 Q In 1933 5 A Assuming that someone read the bulletin
6 yes
7 Q But it was available to them whether
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 19
8 they decided to read it or not correct 10 A Well again assuming they received the 11 journal 12 Q But what I'm saying is As a member 13 this was available to them whether they received it
whether
14 they read it whether they decided to line bird cages
with
15 it it was something that was available correct in
1933
17 Q Correct
18 A Correct
19 Q And the information in this that we just 20 talked about all the different abstracts on asbestos
and
21 asbestosis that was also available to Koppers as a
member of 22 the group in 1933 correct
24 A It would have to be yes 25 Q The next thing I'd like to show you is a
63
1 membership roster from the bulletin of the American
Ceramic
2 Society from Volume 9 1930 and I'm going to flip it
open to
3 the page the particular page where if you look at the 4 bottom there's a reference to a Don C. Lynn do you
see
5 that
11 Q Go ahead 12 A Yes I see 13 Q At that time Don Lynn was listed as 14 working for the Koppers laboratory at the Mellon Institute
15 correct 16 A Correct
17 Q We had talked earlier that Koppers had 18 their research facilities partly at the Mellon Institute
at
19 the time when you joined in 1948 correct
20 A Correct
24 QI want to show you an excerpt from volume 25 9 1930 of the Ceramic abstracts page 479 and ask
you to
64
1 look at an abstract of an article from an M.J. Stewart If
2 you see it's the second one highlighted Do you see
that 3 A Yes
4 Q And what's the subject matter of that
5 abstract
6 A Silicosis was formerly believed to be the 7 result of mechanical irritation by fine particles of silica
8 it now has been traced to the action of colloidal silica
9 Q Do you see after that there's an abstract 10 of asbestosis and silicosis do you see that 11 A Would you say that again 14 Q Okay Correct And the title of that
15 abstract is what 16 A Asbestos and silicosis
17 Q And this was published in 1930 correct
18 A Correct
19 Q And the Koppers research laboratory at 20 Mellon Institute had employees who were a member
of this
21 group at that time correct 23 A Apparently 24 Q And as such this information would have 25 been available to Koppers in 1930 is that correct
65
2 A Apparently 3 Q Rather than do this I could go through
4 articles in great detail but if I represent to you that
the
5 ceramic abstracts show that Koppers was a corporate
member
6 from 1933 until at least 1963 continuously the
information
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 20
7 that was published in those particular publications
are the 8 bulletin and the abstracts contained information that
from
10 Koppers research department internally to the
divisions or
was
9 readily available to Koppers during that period
would you
10 agree
11 from the divisions to the people who were
purchasing products 12 or working at the job sites where the engineering
and
12 A Apparently yes 13 Q And if represent to you rather than 14 pulling out every article and going through it in detail 15 that there were publications of articles in 1936 that
16 referenced asbestosis in 1936 that information would have
17 been available to Koppers as a member of this
group correct
13 contracting division worked about the hazards of
asbestos
20 A don't recall
21 Q You don't recall any such warnings going
22 out
23 No.
24 Q During that entire period information 25 about the hazards of asbestos was readily available
to
19 A Apparently 20 Q And if I represent to you that there are 21 articles in 1937 1939 1940 1943 1945 46 48 1950 1951 22 1963 all referencing asbestos and asbestosis all of
the
23 information during those years in those articles
would have
24 been available to Koppers as a corporate member of
this group
25 during those periods correct
66
2 A Apparently 3 Q Now do you have any doubt that Koppers 4 readily had information available to it as a corporation and
5 as a member of this group on the hazards of asbestos from 6 1930 until 1963
7 A Apparently
Warnings Duty to Warn Duty to Test
66
8 Q And during the time that you worked at 9 Koppers do you recall any warnings going out either
67
1 Koppers correct 3 A Apparently 4 Q Do you believe that Koppers had an 5 obligation to warn purchasers of its product about
any
6 potential hazards associated with this product
8 A Yes
9 Q Do you believe that Koppers engineering 10 and contracting division had an obligation to warn employees 11 of the plant owner where they were doing
construction work
12 about the hazards of any products that it was installing 14 A Well I assume that would be a 15 partnership obligation between Koppers and the plant 16 Q Who was in a better position to know what 17 particular products were being installed Koppers
18 engineering and construction division or the employer who 19 owned the plant
21 A I would think 50-50
22 Q Are you aware whether or not the plant
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 21
23 owners ever purchased the materials or are you
aware whether
24 that was Koppers obligation as part of its contract 25 A Well I would assume that would be in the
68
13 Q Did Koppers engineering and construction 14 division do you believe they had an obligation to
warn
15 bystanders of the hazards of the materials they were putting
16 in
18 A The term bystanders would mean 19 Q People who weren't working for Koppers
20 that were in the area
21 A But were plant personnel 22 Q Or working for other contractors
23 A I would assume so
24 Q You believe Koppers had an obligation to 25 warn those people of the hazards of any products that they
70
2 Q Do you know whether Koppers had any 3 procedure or policy in place to insure that they complied 4 with Workers Compensation statutes regarding
exposure levels 5 for asbestos
6 A No I have no way of knowing
7 Q Have you ever seen any data or reports
8 from any of the divisions of any air sampling that
was done
9 either by the engineering and contracting division or
any of
10 the other product producing divisions of Koppers by
those
11 divisions
12 A have no recollection
13 Q As you sit here today you have no 14 knowledge that they ever did any of that kind of air 15 sampling
16 A I'm not aware of it
69
1 were using
3 A Yes
4 Q Assuming that the contracts which we 5 have for Armco and the accompanying notes
demonstrate that
6 asbestos products were used by Koppers and were purchased and 7 provided by Koppers and installed by Koppers at Armco do you 8 believe they had an obligation to warn the Armco
workers and
9 other contract workers of any hazards of any of the
products 10 that they were using 12 A Well I'd assume it was still an equal 13 you know obligation on all the parts 14 Q It was an obligation that fell part of 15 the responsibility fell on Koppers correct
17 A Correct
72
6 Q But certainly as a member Koppers had 7 access to the abstracts that were being published by
the
8 Industrial Hygiene Foundation correct 10 A Koppers per se I would believe so 14 Q So as a company Koppers would have had 15 available to it while they were a member of the
Industrial
16 Hygiene Foundation the information on the hazards
of
17 asbestos that were published in the abstracts in the 1940s
18 correct
20 A I would assume so
21 Q So after going through the information 22 from the American Ceramic Society and talking
about the
23 Industrial Hygiene Foundation do you have any
doubt that in
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 22
24 the 1940s Koppers was aware of asbestos as a
hazardous
25 material
73 1 A It would appear so
2 Q It would appear so what 3 A That they would have knowledge 4 Q And based on your prior testimony you 5 agree that Koppers had an obligation to inform people of the 6 potential hazards of products that Koppers produced
that 7 contained asbestos in the 1940s or 50s or 60s correct 9 Yes
10 Q And also based on your testimony you're 11 unaware of any warnings of Koppers ever warning
anyone about
12 hazards of products that Koppers sold that
contained
13 asbestos that Koppers used in their construction
contracts
14 that contained asbestos correct 16 A There may have been something like that 17 on labeling I don't honestly know 18 Q Now if the labeling documents that have 19 been produced to us on products that Koppers
admits contained 20 asbestos in the 60s and 70s and even the 80s contained no
21 warnings that asbestos was a component part or that
asbestos
22 was potentially hazardous do you think that that
was an
23 obligation of Koppers at that time to put such a warning on 24 those products
74
1 A Depending on the concentration of the
2 asbestos in the material yes 3 Q Can you tell me what you mean by the
4 concentration of asbestos in the material
5 A Well whether the material was liquid 6 solid and the potential for the asbestos to depart
from the
7 material it was in
8 Q If Koppers was producing let's say a 9 mastic kind of a liquid quasi liquid material do you
know
10 what I'm talking about when I say mastic 11 A Coating like 12 Q Correct Let's assume that Koppers made 13 a mastic coating that contained asbestos fibers do
you
14 believe that Koppers had an obligation to at least
test the
15 material to determine whether it would release fibers
17 A would assume so
18 Q And if the testimony provided thus far by 19 people who worked in that particular division is that Koppers
20 never tested its mastics to determine whether fibers
were
21 released do you think that was an obligation that Koppers 22 has violated to the general public
25 A Yeah
75
1 Q So at least at minimum Koppers should 2 have tested the product to determine whether it could
release
3 fibers correct 5 AI assume so yeah 6 Q And if Koppers failed to do that you 7 believe that they failed to do what at bare minimum they 8 should have done as an asbestos product manufacturer
9 correct
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 23
11 A I would assume so
12 Q If Koppers made an insulation board for 13 roofing that contained asbestos do you believe that
that
14 board had a higher potential to release fibers than a roofing
15 mastic
21 A Yeah
22 Q Have you seen the bag actually opened and 23 dumped into a trough or something and mixed with
water
24 A Yes
25 Q The process of opening the bag and
16 A What kind of a board again 17 Q roofing insulation board
18 A I would think so yes
19 Q And do you believe that Koppers had an 20 obligation to test those products to determine
whether or not
77
1 dumping it into a trough does that create dust
A Yes
3 Q If asbestos cements or castables are 4 similar in the release of dust do you believe that
there is
21 they would release fibers
23 A It would depend on the condition of use 24 Q At bare minimum Koppers do you believe 25 Koppers should have at least tested their products to
76
1 determine in its use it could have the potential to
release 2 asbestos fibers
3 A Probably should have 5 Q Now as far as the engineering and 6 construction division goes if they were using let's
say a
7 dry cement that contained asbestos and they were mixing it 8 out in the open where other people either their own
workers
9 or other workers could be exposed to it do you believe they 10 had an obligation to warn people of that potential exposure 14 A Well the potential for that situation
15 for asbestos exposure doesn't seem very great but it
16 probably wouldn't have hurt 17 Q Have you ever seen cement mixed not just 18 asbestos but just cement 19 A Other than on a home site no 20 Q Have you seen it mixed at a home site
5 a higher potential of exposure to asbestos from that than 6 say a roofing material
A Yes
8 Q Do you believe that if Koppers knew that 9 it was using an containing cement in that
kind of
10 format they had an obligation to warn the people
around them
11 that there was a potential for exposure
13 A Yes
14 Q If Koppers did not warn individuals in 15 the area where they were doing construction work that they 16 were using asbestos products like cements or pipe
insulation
17 or block insulation or asbestos ropes that they were using 18 asbestos products do you think that they or do you
believe
19 that Koppers violated an obligation that it had to people 20 that were working for them or around them 22 A While the potential doesn't seem very 23 high probably should have
78
5 Q Do you think that the Koppers 6 engineering and construction division had at
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 24
minimum an 7 obligation to do air sampling to determine whether
the levels
8 were being met or exceeded 10 A It would have been helpful yes 11 Q They had the capabilities of doing it 12 didn't they 13 A I'm not aware that they did or didn't 14 Q Koppers had at least one industrial 15 hygienist in their employ correct
16 A Correct
17 Q So at minimum your presence could have 18 been requested to do air sampling correct
19 A Yes
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 25
William Ice Greco v Best et al March 27 1998 Feb. 11 1999 Background
17 12-25
18 1-15 24-25
19 1-8 P. 20 L. 2-5
Corporate History
P. 76 L. 20-25 77 1-5 P. 78 L. 13-19
Engineering & Construction Sales
P. 82 L. 4-20
Use of Asbestos in construction
P. P. 179 L. 11-21
P. 180 L. 1-8 P.
191 L. 3-25
192 L. 1-16
P. 195 L. 14-18
196 L. 7-25
P. 198 L. 7-12 25
199 1-14
P.202 L. 24-25
203 L. 1-18
P. 211 L. 25
P.212 L. 1 10-17
213 L. 1-3
P.
214 217
L. L.
2-8 11-23 14-16 23-25
P. 219 L. 25
P.P. 220 L. 1-25
Steel Mill Piping and Asbestos Products Feb. 11 1999
37 21-24 P. 38 L. 1-25 39 1-25 P. 40 L. 1-25 P. 41 L. 1-25 P. 42 L. 1-25 P. 43 L. 1-25 P. 44 L. 1-25 P. 45 L. 1-25
P. 46 L. 1-25 47 7-25
P. 48 L. 1-25
49 1-25
P. 50 L. 4-25
51 P.
P. 52 P. P. 53 P. 54 55
L. 1-10 19-25
L. 1-25
L. 1 3-25
L. 1-25
L.1-15 20-25
56 1-12
57 L. 13-25
58 L. 1-10 16-22
P. 59 L. 5-25 60 L. 1-25 61 L. 1-15
62 L. 1-19 24-25
P. 63 L. 1-25 64 L. 1-5 8-13 23-25
P. 65 L. 1-25 66 L. 1-2 7-14 67 L. 5-21 25
P. 68 L. 1-13 1-13 22-23 69 L. 2-3 6-23
P. 70 L. 23-25 71 1-5 8-9
P.P. 72 L. 2-6 15-20 24-25 73 L. 1-3
P. P. 112 L. 1-25 P. 113 L. 1-25
P. 114 1-25
P. 115 L. 1-15
Respirators
P. 208 L. 23-25
P. 209 L. 1 5-6 Exposure of bystanders
P. 119 L. 24-25
P. 120 L. 1-7 11-16
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 26
William Ice Greco v Best et al March 27 1998 Feb. 11 1999
Background
17
12 Q Okay Now let's talk about your 13 work history I'd like to go through just an outline 14 ofjobs you've held and companies you've worked for 15 and then we'll focus in on probably Koppers After 16 college what was your first job 17 A Koppers Engineering Construction
18 Division
19 Q When did you start with Koppers
20 A 1952
21 Q Okay And have you worked for 22 anyone else besides Koppers
23 A Yes
24 Q Who else
25 A I worked for -- it was at the time
18 L. 1-15 24-25 1 known as Raymond Kaiser Engineers 1984 to '86 2 Q Okay Is that the company that is
3 now known as ICF Kaiser A Yes
5 Q Okay And after that what was 6 your next job 7 A Keystone Environmental Resources 8 Q And when were you employed there 9 A 1987 - I'll give you an answer 10 like this Through '91 although they were purchased 11 and the name changed but it -- it was still the same
12 group
13 Q Okay And they were purchased by
14 whom
15 A Chester Engineers 24 Q Okay And after '91 did you have 25 any other employment after that
19
1 AI AI actually worked another year
2 after retirement from Chester as a consultant to
3 Chester and I completed that in '92 And since that 4 time I have been employed 5 Q And what is the nature of your 6 employment 7 A Consulting in coke plant 8 operations
20
2 Q Okay And can you tell me some 3 about consulting with Beazer 4 A Generally it had to do with 5 litigation
Corporate History
76
20 Q Okay Now I want to go over your 21 understanding of the history of the Koppers Company if
22 you can kind of outline what you recall from your
23 tenure at Koppers the history and evolution of 24 Koppers 25 A Koppers to my knowledge started
77
1 as Koppers Construction Company in 1907 built a 2 battery in Joliet Illinois 3 Q Okay 4 A Was nationalized during First World 5 War and became an American corporation
78
13 Q Is your understanding of the 14 Koppers business and in the beginning as Koppers 15 Construction -- their predominant business was the 16 construction of coke oven batteries and did it
evolve
17 later into the offshoots of coke ovens and coal tar and
18 the associated products that flow from there
19 A That's correct
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 27
Engineering & Construction Sales
82
4 Q Okay Now in the E and C 5 Division can you tell me how the marketing or sales 6 end of that worked Was it something that there was
an
7 organized effort to go out and contact steel facilities 8 and say We have the expertise to build this kind of
a
9 facility or to repair this kind of facility and kind 10 of solicit new contracts that way
11 A Yes
12 Q Okay It wasn't one where you 13 could just sit back in Pittsburgh and people would
be
14 calling you all the time saying You're the only one 15 in the country that can do this Please do it for me
16 A That is -- that is a correct 17 assessment You didn't sit and wait for orders
18 Q Okay Was the business of the E 19 and C Division highly competitive
20 A Yes
Use of Asbestos in construction
179
11 Q Okay When Koppers E and C would
12 go out to start up a contract is it fair to say that 13 the trade men were hired from local union halls 14 A Yes
15 Q Okay And can you tell me what -16 let's say on the construction of a new coke battery
17 what trades would be involved
18 A Laborers carpenters cement 19 finishers bricklayers iron workers millwrights 20 pipefitters sometimes boiler makers electricians
21 Those are the main crafts that would be utilized
180
1 Q Okay Insulators 2 A To the best of my knowledge that 3 was always sublet 4 Q Okay
5 A I'm not saying that's always true 6 but that was a general policy to sublet insulation
7 Q By sublet you mean subcontract 8 A Subcontract yes
191
3 Q Okay If there was something 4 called rope that was used to caulk door jams can you 5 tell me what kind of product that would be in 1960
6 A 1960 -- that would be asbestos 7 rope
8 Q Okay Can you describe for me what
9 asbestos rope is
10 A It's just fibrous asbestos that is 11 if you will manufactured and wound into a -- into a 12 looking form 13 Q Okay And do you know what the
14 purpose ofa rope would be in caulking a door jam
15 A The purpose is to fill a void with
16 a material that can allow for expansion or give 17 Q Okay If there's a note on 18 insulating steam piping what kind of insulation
would
19 be used on steam piping in conjunction with a project 20 such as where they're building or repairing a coke
oven
21 battery
22 A That could vary
23 Q Okay
24 A That could be a number -- a number 25 of materials Could be calcium silicate
192
1 Q Okay What about a magnesium base 2 A Could be magnesium 3 Q Okay Would this be a preformed 4 product 5 A Normally yes 6 Q Okay Now if we're talking -- if 7 we're talking about steam piping what would be the 8 typical diameter of steam piping that we'd be talking
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 28
9 about Would it be as large as the exit piping that we
10 talked as inch or --
11 No.
12 Q Okay What size are we talking
13 about
14 A It can vary from inch to
15 inch Could be greater but in the areas you're 16 talking about that covers it
9 something called asbestos blanks in venting stand 10 pipes what kind of product would that be
11 A It -- it would be an
12 containing sheet of material 25 Q Okay Earlier you talked about
199 1 blanks
195
14 We don't have the original oversize to be able to
look
15 at more detail If you'll notice also on that drawing 16 below that there are indications of the placement of 17 both asbestos rope and asbestos paper
18 A Yes
196
7 Q Okay And what would be the
8 purpose of putting asbestos paper there on the sides
9 and top of the crossover
10 A To allow for a slip joint for 11 expansion during the heat 12 Q Okay Going back to the issue of
13 insulation if it's a poured material would that be a 14 dry material poured to fill a void or would it be a 15 poured wet mixture 16 A That would be a poured wet mixture 17 Q If it was a poured wet mixture is
18 there another name for that that would be used If I
19 were to talk to a manufacturer would it be called a
A Yes
3 Q Do you remember
A Yes
5 Q And describe for me again what a
6 blank is
7 A Blank is a -- a piece of material 8 installed to produce a mechanical separation between 9 two areas in a system
10 Q Okay And if I recall your
11 testimony earlier did you say that the blank
combined
12 a piece of metal and a piece of board material
13 A That's what we read in the item
14 that we were looking at
202
24 Q Was in your experience asbestos 25 paper ever used in conjunction with silica bricks to
203
1 create expansion joints in the process of building the 2 refractory part of the coke oven
3 A Yes
20 A They would be using an insulating
21 concrete
22 Q Or an insulating cement Would 23 that be the same thing 24 A Could be depending on how they use
25 the terms
198
7 Q Okay Would there be -- when we 8 were talking about blanks earlier if there are
4 Q Okay Would that be inside the
5 furnace itself
6 A It would be inside the oven
7 structure yes
8 Q The oven I'm sorry Oven okay 9 Was that a common practice to use asbestos paper for 10 expansion joints
11 A Yes
12 Q Okay Was there ever a time in
13 your experience with working with coke oven 14 construction projects that Koppers ever
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 29
discontinued
15 the use of asbestos rope in coke jobs
16 Yes
17 Q When was that 18 A During the 70s
211
19 cement be used
20 A It can be used several ways It 21 can be used in conjunction with other materials to form
22 an insulating concrete It can be -- I -- you know
23 I --
25 Q Okay How about Corning
212 A Yes
10 Q How about a product called
11 Unibestos 12 A I've heard the term
13 Q Okay And with what do you
14 associate the name Unibestos
15 A The obvious assumption is that it 16 contains asbestos but I don't associate it with 17 anything else
217
14 Q How about Kast 15 A I've heard of that but I don't -16 can't really tell you anything about it 23 Q How about Mizzou
24 A Mizzou That has a certain 25 familiarity to it butI can't be sure
219
25 Q How about Flexitallic
220
213
1 Q Okay Okay Have you ever heard 2 of a company called Philip Carey
A Yes
214
2 Q Okay I want to show you a 3 photocopy of a photograph of a package of Grefco 4 insulating cement and see if that in any way refreshes
5 your recollection
6 A I've probably seen that before
7 Q Okay And how would a product like
8 that be used if you recall
11 A mean it -- it would be used the
12 same as you know any of their competitors insulating
13 cements and stuff
14 Q Okay 15 A I don't know that there's anything
16 different about it
17 Q How would it -- okay Going from 18 the specific to the general how would insulating
A Yes
2 Q What can you tell me about
3 Flexitallic
4 A That a was -- a product that
5 employed steel in the making of gaskets as I recall 6 Q Okay And where would those 7 gaskets be used if at all in the say construction
8 ofa coke oven
9 A I'm not sure about the delineation
10 between Flexitallic and Spirotallic but one or the 11 other or both was used as gaskets in high pressure
12 steam lines
13 Q Okay Do you know whether they 14 would also be used in conjunction with the
construction
15 of a BOF
16 A I don't know that they specifically 17 were but they certainly could be 18 Q Okay What about Concast
19 Continuous Caster
20 A I've heard of Concast yes 21 I'm sorry We talked earlier about 22 a Continuous Caster Let me start again Would a
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 30
23 Flexitallic product be used in conjunction with a
24 Continuous Caster
25 A Could be
Steel Mill Piping and Asbestos Products Feb. 11 1999
37
21 QI want to a talk little bit about piping
22 insulation itself Can you tell me the types of piping that
23 would be involved in a coke battery 24 A By type do you mean usage 25 Q Correct
38
1 A Gas piping steam piping air piping 2 sometimes nitrogen piping instrument piping underground
3 piping would be in the nature of sewer and drainage piping
4 hydraulic piping tar piping liquor piping light oil 5 piping I probably should just lump those without getting
6 much more lengthy in process piping Those are the
majority
7 of them I think We were talking coke ovens 8 Q Yes
9 A Yes I think that's -- I think that's
10 most of them various
Yes I said natural gas
That covers
11 kinds of gases That's most of them I think 12 Q Okay Now let's talk about the 13 products area Were the types of piping that you just
14 mentioned also including the products area or
are there
15 additional types of piping that would be somewhat unique to
16 the products area
17 A I believe the types we've covered would
18 occur in the products as well as the battery area 19 Is there anything that would be only in
20 the product area that wouldn't be in the battery
area
21 A Tar piping and light oil piping
22 There's another one for the product area that
23 would be specific there acid piping
24 O Now let me ask about blast furnace Can 25 you tell me what kinds of piping -
39
1 A Before you go further --
2 Q Okay
3 A AsI said in the earlier portion of my
4 deposition blast furnace was one area that I never
worked in
5 as an operator I never started one as a manager I
only
6 managed a part of one engineering contract So I
don't
7 really have a good knowledge of blast furnaces I
can tell
8 you a few things in general There was naturally
blast
9 furnace gas piping hot blast piping cold blast piping
10 Those were the main ones I'm aware of in addition
to
11 utilities
12 Q Steam lines 13 A Certainly there would be steam lines 14 Q Okay And utilities would that be -15 A Water air 16 Q Would there be natural gas 17 A In some instances yes some furnaces 18 used natural gas injection 19 Q Would there be instrument piping
20 A Yes
21 Q And the underground sewer drainage 22 piping
23 A Yes
24 Q Hydraulic 25 A Sometimes yes Generally yes because
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 31
40
1 there was hydraulic equipment 2 Q There wouldn't be tar piping would
3 there
4 A Generally not 5 Q And what about liquor and light oil
6 No.
7 Q What about open hearths 8 A never managed an open hearth job nor 9 did I start one up I would only have external
knowledge 10 there The one that's obvious most of them used
oxygen
11 injection So you would add oxygen piping
12 Q Would it have most of the same piping
13 that you would see in a blast furnace
14 A Some of it wouldn't have -- it wouldn't
15 have hot and cold blast of course 16 Q It would have the utilities right 17 A Yes and instrumentation and underground
18 drainage those sorts have some steam 19 Q Can you tell me what were some of the 20 uses for steam in a coke battery 21 A Steam was used for aspirating the ovens 22 during the charging procedure
23 Q Can you define aspirating a little bit as
24 to what does that really mean
25 A It provides a suction on the oven during
41
1 the charging process to draw off the volatile matters
and
2 force them into the collecting main until such time
as the
3 oven would be placed in service on the main 4 I'm trying to see if I understand what 5 you're talking about In aspirating would the steam
be used
6 to create some kind of a vacuum to draw out the
waste gases
7 A Yes temporarily during the charging
8 process
9 Q What are some of the other uses for steam
10 in coke battery 11 A For providing heat in certain areas both 12 processes for instance heating gas and heat exchanger
13 freeze protection 14 Q Stop there for just one second We were 15 talking about freeze protection just to keep 16 some of the utility pipes from freezing in the
winter
17 A Yes
18 Q Okay Go ahead
19 A Sometimes as a source of motive power 20 for instance to turn turbine drivers to be a
source of
21 purge material for safety
22 Q Can you break that down a little bit for
23 me
24 A If gas line needed to be taken out of
25 service steam would be injected at one end and the
material
42
1 vented at the opposite end so as to clear it of gas and
make
2 it safe
3 Q So if I understand correctly that would
4 be used to displace the gas so that when someone
started
5 working on the pipe it wouldn't be an explosion
risk
6 A That's correct
7 Q Any other uses as a purge material
8 A Sometimes used as a median to -- if it
9 were to clear lines of obstructions both to provide a
force
10 to propel materials from the line as well as to heat
it
11 Example Plugged tar line warm the tar push it
out
12 So if the tar had gone from liquid to a
13 solid state you would need to warm it up to
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 32
make it flow
14 and blow it out
15 A Correct
16 Q Were the tar lines normally heated 17 A Some tar lines may be heated They were 18 generally insulated whether they were heated or
not
19 Q Insulated to make sure the heat is 20 retained so that it maintains its liquid or
liquid
21 state
22 A Yes
23 Q Okay You were going over the different 24 uses of steam in a coke battery Can you think of
any 25 others
43
1 A Not offhand
2 Q You had mentioned steam as a source of 3 motive power to turn turbine drivers Can you
tell me
4 some of the driven or motivated machinery
that you can
5 think about in a battery 6 A Yes an auxiliary emergency source of 7 power to turn over the reversing mechanism in case
of a power
8 failure Generally speaking these are drives that
were
9 provided to accommodate power failures electrical
power
10 failures There would be generally steam and
driven
11 motors to drive a pusher ram and a leveler bar on
the oven
12 machinery Those are the main ones around the battery 13 When you get into the product that's
14 a different list
15 Q Were there driven air compressors
16 to provide the air for the air lines
17 A Generally those were electrically driven 18 It's not inconceivable to have a driven but 19 generally they were electrical 20 Q Okay Were there turbines that served as
21 kind of a fan function that were driven by steam to
move air
22 or gas around
23 A Not generally at the battery
24 Q Do you recall whether batteries in
25 general would have turbines that would generate
their own
44
1 power or was that part of a substation 2 A That would be part of a separate
3 plant facility normally 4 Q Okay Now let's move into the
5 products area
-- well
Can you tell me some of the other
6 let me start -- first of all the list that you just gave
me
7 of the different functions of steam in a coke battery
would
8 they also be used in the products area with the exception 9 of aspirating the ovens 10 A Yes they would and -- yes I believe the
11 ones I've given you would be 12 Q In addition to those are there other 13 functions of steam in a products area that are
kind of
14 unique to the products area or that you wouldn't
see in
15 the coke oven battery 16 A Normally you wouldn't have turbine 17 pumps on the battery but you normally would have
some in the
18 products On the battery you would have
turbine
19 gas pumping equipment You would also have
heaters that
20 would utilize steam to heat process liquids You
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 33
would have
21 steam that would be used in reboilers or heating
coils and
22 stills
23 Q Okay Let me stop for a second On the 24 stills what is a still in conjunction with the products
25 area
22 A Normally the blowers are turbo blowers 23 they're driven and they would have many of
the other
24 common uses frecze protection for utilities steam
for
25 purging
46
45
1 A still is a vessel that normally has
2 trays and a liquid is introduced at the top and sweep
steam
3 at the bottom to strip whatever the material might be
from
4 the feed material
5 Q Would it be -- I'm trying to think of it 6 in terms of something else Would it be used to
distill or
7 break apart the different components of the material that's
8 coming in so that they can be separated into their you know
9 different useful functions 10 A Yes
11 So in addition to the ones that you've 12 talked about the turbines for the gas pump the
heaters for
13 the liquid process the reboilers and the coils and
the still
14 and the turbine pumps can you think of other uses for steam
15 in the products area 16 A About the only other one thing that's 17 common to all areas in a plant is for use of space heating
18 buildings control rooms that sort of thing
19 Q Now let me ask you the same kind of 20 questions about the blast furnace Can you tell me
some of
21 the uses that you're aware of of steam in a blast
furnace
1 So it would also be a source of motive 2 power for some of the turbine drivers 3 A Yes that's why I mentioned -4 Q Particularly the blowers 5 A Blowers yes 6 Q Would there be some other machinery such
7 as the turbine pumps that you mentioned in the
products
8 area
9 A There could be
10 Q Would it also be used as a backup to move 11 some machinery for electrical interruptions 12 A Possibly on pumps and I'm not certain of
13 others The problem we have here you know is
we're
14 generalizing plants
15 wouldn't
Some plants would have things other
16 Q Now I know you don't have that much 17 experience in the open hearths but would there be
some of
18 the same common functions of steam in an open hearth for the
19 heating of the pipes and freeze protection
20 A Yes
21 Q Can you think of any unique function to
22 the open hearth that steam would have 23 A Not offhand
47
7 Q Okay It sounds from all the different 8 functions of steam in the batteries and products
area that
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 34
9 the battery and products area would seem to have quite a
14 certain historical periods would have utilized that
material
10 volume of steam lines is that correct
11 A Yes
12 Q And would these steam lines be out -13 they would be outside the ovens and outside of the machinery 14 in the products area the stills and the tanks
15 A Yes
16 Q Okay Would they have to be insulated to
15 Q Okay Let's if we can define that a
16 little bit more When you say certain historic
periods
17 can you give me an idea of the time frame you're talking
18 about You started in 1952. Would it have been
going on
19 then
17 maintain their heat and to protect people from getting
18 burned
19 A Yes
20 Q Were there other kinds of lines that 21 would be insulated with a similar material as you
recall
20 A Probably not What I'm really referring 21 to is that for lower temperature applications in later
years
22 fiberglass may have been used 23 Q In the earlier years would the traced 24 lines the ones that were steam traced would those
be
22 being used on steam lines in a battery
23 A Similar but not -- the specifications
24 would vary because the temperature range is
25 insulated 49
different
1 A Yes
25 Q In your last deposition we talked about a
2 Q And what kind of material in the carlier
48
1 couple of types of insulation you recalled a calcium
,
2 silicate insulation --
3 years would have been used on the traced lines
4 A The earlier years it would have probably 5 been -- and I don't recall trade names and so forth
but it
3 A Yes
4 Q and you recalled a magnesium 5 pipe insulation
6 A Yes
7 Q And I'll limit myself to pipe insulation 8 so we're talking about the same thing Can you tell
me other
9 kinds of piping or lines in a coke battery that would
use
6 would have been asbestos
8 A It would have been block asbestos 9 preformed probably 10 Q When you're talking about the preformed 11 block asbestos to use on these lines the traced lines is
12 that a different material than the calcium silicate or
13 magnesium material
14 A Yes
10 either the calcium silicate or the magnesium
insulation
11 A Some of the coke oven fuel gas piping
12 would have used the calcium silicate over a period
of time
13 Any of the lines that were traced and insulated
during
15 Q Can you describe for me what this 16 preformed block looked like or is there another
designation
17 you can give it other than an asbestos block
18 A Normally two halves of it put together
19 had an opening in the middle and it had an ID and
an OD I
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 35
20 don't know how else to describe it It came in
lengths
21 Q Well that sounds similar also to the 22 general description of a calcium silicate or an 85
percent
23 magnesium pipe insulation Is it 24 A In physical dimensions it would be
25 similar
50
4 Q Okay Going back to this preformed block 5 insulation in coloring can you tell me what the general
6 color would be when it's new 7 A It's rather white
8 Q And does it generally come in 9 three length
10 A It probably came in varying lengths
11 I'm not certain In the range of three to four feet
usually 12 Q Was it harder than the calcium silicate 13 or was it softer if you know what I'm -- the texture 14 difference
15 A It had a softer texture
16 Q And other than asbestos block is there 17 any other kind of designation or name that comes
to mind when
18 you try to describe it so we have something more
than a
19 general block 20 AI don't think of a name 21 Q When you were working on a job as a
22 contract manager or when you were out on the site
working as
23 part of the start crew would you know the type
of pipe 24 insulation that was being used on the different pipelines 25 A I might not always know but I can
51
1 always check and see what it should be
2 Q Can you recall whether there's a visual 3 difference between the calcium silicate and the 4 magnesium pipe insulation
5 A don't recall
6 Q Did you ever see a M kind ofa pipe
7 insulation that wasn't the white or gray but was more of
8 tan or a brown that was particularly hard
9 A I've seen it I don't recall what it 10 was
19 Q Now going back to the different kinds of
20 lines that would have been insulated with either --
now we
21 have a magnesium we have the calcium
silicate and the 22 white asbestos block that you mentioned and this brown
23 material Talking about those materials can you
think of
24 any other kinds of lines where those kinds of materials were
25 used
52
1 A Other than the list of pipes that we've 2 already talked about that were covered 3 Q Well you mentioned thus far steam coke
4 fuel gas and the traced lines that were steam traced
Were
5 there other kinds of lines that were insulated with these
6 same kinds of materials
7 A Yes tar lines in the product wash
8 oil lines in the light oil plant There could be others
9 depending on whether the plant had additional
facilities that
10 weren't always provided with a coke plant For instance the 11 desulfurization plant would have their solution
lines
12 insulated with some of these materials Light oil
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 36
lines
20 A Yes
13 themselves as opposed to wash oil would have
insulation on
14 some of the lines
15 Q And when you're talking about the 16 insulation we're still focusing on these --
17 A Those types
18 Q -- that we talked about Okay Can you
21 Q Was that a permanent wall 22 A Oh yes
23 Now when you're talking about the 24 bulkheads would that be where they would be removing the 25 walls so that they could do the patching work
19 think of any others
54
20 A Not offhand
21 Q Are you familiar with a product called
1 A They would be removing a door from an
2 oven
22 block insulation or kind of a flat lightweight sheet 3 Q Oh okay So this would be like a
23 A Yes magnesium block 24 Q Can you tell me some of the uses for
4 temporary replacement for a door while they worked
on a door
25 block insulation in a coke battery
5 A Or get the door out of the way so the man
53
1 A coke battery
6 had access to the end of the oven
7 Q Okay And my problem when I'm thinking 8 ends I'm thinking about the small end of the sides of
the
3 A None come to mind quickly at the battery 4 itself The only one that comes to mind quickly is
I've seen
5 them used on heat shields for bulkheads
6 Q Okay 7 A Normally those would either be -- more 8 often those were used by the client when he was
9 oven but there's also the openings on both sides
where the
10 material has to go through
11 A Push the coke out
12 Q When you're talking about that you're 13 talking about like the coke side and the pusher side ends
doing 9 patching or on repair work 10 Q Okay And can you tell me which 11 bulkheads you're talking about
12 A These would be temporary bulkheads that 13 would be set in the ends of the ovens to do two
things to
14 not the ends of the whole sequence of the battery
15 A Right
16 Q Okay Can you think of any uses for 17 block insulation in the products area
18 A Yes It would be used to insulate
19 stills it would be used to insulate heated areas of
other
14 keep the ovens from losing their heat and to protect
people
20 product vessels it would be used to insulate
certain of
15 who were doing patching work 16 Q Okay Now let me ask this kind of basic
21 the holding tanks tar collecting tanks for instance
Those
17 question about the ovens themselves the battery
At the
18 ends of the sequence of ovens was there some kind of a wall
19 to keep the heat in
22 are probably the big major users 23 Q Can you tell me any uses of block
24 insulation that come to mind in a blast furnace
25 A The hot blast main for instance was so
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 37
55
1 large you would have to use block insulation to
cover it
2 They didn't make pipe insulation with a sufficient
idea of
3 raised curvature and around the stoves they would
use --
4 there would be areas where block insulation would be used
7 Q By not in the older batteries can you 8 give me an idea of when this began to be done that
you
9 recall
10 I'm really not certain I think that 11 this probably began to be done somewhere in the 60s but I
12 couldn't be certain
5 Q In the blast furnace itself is there a 6 backup lining on the outside of the refractory brick
itself
7 A Yes Well both are refractory but there 8 is what is called a permanent lining and a working lining 9 Q Is there a lining that's against the
10 exterior shell of the vessel 11 A Yes
12 Q Do you know if block insulation is used 13 or do you recall block insulation being used in that
area
14 against the shell
15 A don't know
20 Q Okay Now in your last deposition we
insulating 21 talked about a material that you called an
22 concrete or I called it an insulating cement Do you
know
23 what I'm talking about
24 A Yes
25 Q Okay Now I want to go through kind of
56
57
13 Q Okay Now going back to the uses of the 14 insulating concrete in the coke battery can you give me some
15 other ideas of where it would be used other than the top of
16 the oven under the paving brick
17 A It could be used to seal the bases of the
18 stand pipes the ascension pipes sometimes used to point up 19 the joints between the regenerator walls and the
regenerator
20 bulkhead Some designs used material at what is
called the
21 cold joint of the ascension pipe elbow Those are
the main
22 uses that I can recall
23 Q The last use kind of brought something to
24 mind On some of the lines that you talked about before that
25 would have been insulated with the types of insulation we're
1 the same sort of things In the coke oven battery
itself
2 can you tell me any uses for the insulating cement in
the
3 battery 4 A In some batteries insulating concrete was 5 used in the top of the ovens below the paving brick
That
6 was not done in the older batteries
58
1 talking about the calcium silicate the magnesium
and the
2 asbestos block when they came to an elbow was
there a
3 material used to cover the elbow since in the older
days they 4 didn't have preformed elbows
5 A Yes
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 38
6 Q What would that material be
7 I'm sure it varied In general I can say 8 that it was made up to a putty consistency and
trowelled
9 on Composition varied and I really can't recall what
the
between
23 refractory walls of the adjoining ovens or --
24 A It would go to create a line of 25 demarcation between bricks down in the battery
structure
10 various ones were 60
16 Now let's talk about the products
17 area Can you tell me some of the uses for
insulating 18 concrete in the products area 19 A Other than used to fill irregular areas 20 that were being insulated with some form of block or pipe 21 covering I don't think of any unique application
such as we
22 had on the battery
59
5 Q Have you ever heard of a product called a
6 millboard
7 A Yes
8 Q And would that be different than an
9 asbestos block that we talked about 10 A Yes
11 Is it thinner and much more dense
12 A Yes
13 Q Can you tell me what kind of uses there
14 would be for millboard in a coke oven battery
15 A In general it would be used within the
16 battery structure as it was laid up to create an expansion or 17 slip joint That's the main function and the only
one that
18 comes to mind
19 Q When you're talking about an expansion
20 joint or a slip joint in the battery itself can you
describe
21 for me particularly how the millboard would be
used where it 22 would go Would it go between bricks would it go
1 Q Okay you were looking into the oven
2 itself from one of the doors where would you see --
if you
3 could see the millboard where would you see it
Would it be
4 alternating between bricks
5 No.
6 Q Okay Would it be vertical between
7 walls
8 A It would be vertical between areas of the 9 roof and the wall
10 Q And would this area be large enough to 11 require an entire four sheet or
more than
12 one or would it be cut pieces of the millboard 13 A Depending on the size of the oven being 14 built and so forth it generally probably wouldn't be
a
15 complete four sheet but it would be as
much as three
16 feet in the vertical direction
17 Q Would that be for each of the ovens in 18 the battery
19 A Yes
20 Q Okay So if there were 40 ovens in
21 battery there would be 40 of these expansion
joints 22 A Well it would form a continuous joint 23 from one end of the battery to the other
24 Q So from one oven to another there would
25 be just a continuous expansion joint this millboard from
61
1 end to end from one of the longitudinal ends as
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 39
opposed to 2 the door end to the other longitudinal end
3 A Yes
4 Q And if we're talking about 40 ovens how
5 long would that structure of the ovens be approximately I 6 know it's going to vary by design 7 A Yes 40 ovens -w well the battery
8 itself would be in the range of about 140 feet for 40
ovens
9 Q And this slip joint that we're talking 10 about would it be 140 feet long
11 A Yes
12 Q And about three feet wide 13 A No the joint wouldn't be wide 14 Q Oh okay That's right it's vertical 15 A No the joint would be small
62
1 Q Have you ever seen asbestos cloth used
5 A have seen asbestos cloth
6 Q Have you ever seen it used in a steel
7 mill
8 A Yes
9 Q Have you ever seen it -- can you tell me
10 whether you can recall any uses of asbestos cloth in
a
11 battery a coke oven battery 12 A can't recall any being used in
13 permanent construction
14 Q Can you recall -- when you say 15 permanent that leads me to believe that something less
16 permanent it may have been used in
17 A seem to recall that for a temporary
18 protection until permanent material could be
installed they 19 might wrap it with asbestos cloth
63
1 of the piping in a coke oven battery
2 A Yes
3 Q And would there be gaskets used in lot 4 of the piping in the products area
5 A Yes
6 Q And the last time you recalled the name
7 Flexitallic when I asked you Is that name familiar
to you 8 A Yes
9 Q Can you tell me what kind of lines the 10 Flexitallic gaskets would be used in 11 A High temperature lines such 12 as steam and as far as the coke plant itself steam
lines I
13 think was the main user of Flexitallic
14 Q What about products would that be the
15 same or would it also be used in some of the other processes
16 A Generally speaking steam could be used in 17 a few hot wash oil applications
18 Q Flexitallic gasket was a metal gasket
19 right 20 A It was a composite Metal was the thing 21 that gave it the strength 22 Q Okay Were there gaskets that were made 23 in flexible sheet that was something like either a
rubber
24 or something similar to that
25 A Yes
64
1 Q Have you ever heard of the name Garlock
2 A Yes
3 Q Are you familiar with Garlock gaskets 4 A Garlock made a whole range of gaskets We
5 used many of them
24 Q Would it be fair to say that without
25 going into great detail there would be gaskets used
in a lot
8 Q Would the Garlock gaskets be used in most 9 of the piping that you described or was there some
kind of an
10 exclusive use to them like the Flexitallic gaskets
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 40
which were
11 essentially high pressure temperature
12 A The various stock numbers of Garlock
13 were put to general use
23 Q Okay Have you ever seen a spray 24 material like a gunnite
25 A Yes
65
1 Q Have you ever seen that used in a coke 2 oven battery
3 A Yes
1 Refractories or NARCO gunnite 2 NARCO yes
7 Q Kind of familiar because they had that 8 great big Indian head on their bags or some other
reason that
9 the name sticks with you
10 A They made available a gun for use and 11 they called it a Narcoater 12 Q Okay Have you ever -- or is the name 13 Narcogun as a spray material familiar to you
14 A Yes
4 Can you tell me what areas of a coke oven 5 battery you would see gunnite used 6 A The most prevalent use is to patch the 7 jam cleavage joint in the ovens themselves can be
used for
8 spray patching of spalled brick areas within the coke
ovens
9 themselves
10 Q Okay This jam cleavage area would that 11 ever get over 2,000 degrees in the normal function
of a coke
12 oven battery 13 A The called hot side of the joint
14 could
15 Q And which side would the gunnite be used
16 on either side
17 A It's used on the cleavage joint between
18 the cold jam and the hot jam -- or I should say the
oven
19 itself oven wall There's a jam here and the joint
between .
20 them they spray patch 21 Q Do you recall the names of any of the 22 manufacturers of the gunnite material 23 can't bring any up Some of them I 24 probably would recognize if I heard it 25 Q Have you ever seen North American
66
67
5 Q What about Plibrico 6 A The name rings a bell I don't recall 7 seeing it applied with a gun 8 Q Do you recall ever seeing any uses for a 9 gunnite in the products area 10 I'm sure its use would be rare I seem 11 to recall it was used somewhere but I can't tell you
what it 12 was
13 Q Are you familiar with a product called a 14 lightweight castable
15 A Yes
16 Q Okay Can you tell me some uses for a 17 lightweight castable in a coke oven 18 A On some jobs a lightweight castable was 19 used as part of a mixture to insulate the battery top
under
20 the paving rather than the other material I can't
think of
21 the other uses right now
25 QI want to go back and run some names by
68
1 you and see if we can put any particular product
names with
2 some of the products we've talked about I'll start
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 41
with a
3 pipe insulation that's the first thing we talked about
Do
4 any brand names of any pipe insulation come to
mind
5 A Manville Philip Carey Are you 6 talking about all types of insulation 7 Q Starting with just pipe insulation 8 A But all types of piping insulation
9 materials
10 Q Yes
11 A Corning
12 Q Have you ever heard of the name Kaylo
13 A Yes
22 Q What about Unibestos
23 A I've heard of that
22 Q Okay What about Kaylo
23 A Yes
70
23 Q Now let's talk about some insulating 24 concretes that you mentioned see if we can put
some names to
25 it Do any brand names come to mind that you associate with
71
1 an insulating concrete 2 A designation comes to mind C
3 Q Have you ever heard of or does the name
4 Carey Temp insulating cement ring a bell
5 A Yes
8 Q How about GREFCO insulating cement
69 9 A Yes
2 Q How about Calsilite
3 A Yes
6 I'd like to go back and ask you a 7 question before I continue on with the types of products or
8 brand names
applied to
Have you ever seen a spray material
9 any of the steel structures in a coke battery or products
10 area to protect the structure itself from heat
11 A I've seen it used but I don't believe it
12 was in coke plant 13 Q Or products area
14 No.
15 Q In steel mill
16 A Actually in a tar plant 17 Q Now I want to go on next to the block
18 insulation Do you associate any names with block 19 insulation
20 A A couple jump out Again J.M. and 21 Philip Carey
72
2 Q How about Plisulate 3 A The name recognition only 4 Q The name Plisulate is familiar to you but 5 you can't put a particular product with it
6 A Yes
15 Q What about millboard any names come to
16 mind 17 No.
18 Q What about -- let me run some names by
19 you GAF 20 GAF yes
24 Q Now the next thing I think we talked 25 about was gunnite We've been through some
names on those
73
1 lightweight castables Can you think of any names
of
2 manufacturers of lightweight castables
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 42
3 A Harbison GREFCO
contract
112
1 Q The Mastic was it a type of an 2 overall type of product called the fiber pitch or is
fiber
3 pitch just out in left field I'm trying to figure out if
4 those two are related
5 I'm not certain of this It's possible 6 that fiber pitch could have been used in some
Mastics
2 things that I've seen and I'm trying to figure out
what kind
3 of function it would have in the overall scheme of coke
4 ovens So it's more a low temperature coating like a
5 sealant
6 A Yes
7 Q Was there another product that was used
8 on the X. -- on a 11 let's say you had a tank or a vessel
that
7 It certainly wasn't used in a lot of them but could
have
8 been I don't know that But Mastic was the
9 was a hot tank that that would coat it if it was
exposed to
10 weather
designation 9 for a whole series of coatings 10 Q Okay And in your experience that was 11 one type of product that was used to coat and
weather protect 12 exterior structures such as steam lines or -- not steam lines
13 but piping or vessels that were exposed to weather 14 A More generally to structural steel or 15 pipes that conveyed materials that didn't have a
11 A We used high temperature enamels 12 Q Were those vessels typically insulated 13 with something before you put the enamel on or was it just
14 enamel right on steel
15 A Normally a high temperature vessel
16 wouldn't have that sort of coating because generally
it was
17 going to be insulated Quite frequently they would
have a
temperature 16 that would render them useless in other words
cooler
17 materials structural steel pilings 18 Q Okay Now I think I understand what 19 you're talking about So it would be more on a low
20 temperature line such as like a cold water or something like
21 that it would not be used on a high temperature
steam or
22 something like that because that temperature would
melt the
18 primer then the insulation would be applied and
then a
19 covering would be put over the insulation 20 Q So there would be something that would 21 go -- now on tank would you use block
insulation on a
22 tank
23 A Generally 24 Q Okay just so we're talking about a 25 generic kind of product So you would have a primer a
23 Mastic
24 A Yes it would 25 Q Okay Because I was looking at
113 1 references to use of Mastic in some of the
114
1 block insulation and then something -- what would
be put on 2 the outside of the block insulation
3 A It could be galvanized sheeting it could
4 be aluminum sheeting it could be stainless steel
Beazer Koppers Co. Presentation P.A.L.S. 2001
Bruce Carter Esq
Page 43
sheeting 5 Q Okay So if I understand to generalize 6 kind of thin flexible metal coating to protect the
7 insulation itself
8 A Right to protect it from weather 9 Q Okay I want to go back and ask some 10 questions about the products that we identified
11 earlier from the brands that you recall On coke
oven job 12 where the coke oven was built either from the pad
up or from
13 the dirt up would that job require the use of pipe
14 insulation
15 A Yes
16 Q Okay And in your experience would the 17 pipe insulation have been one of the brands that
you 18 recalled
19 A In general although there are 20 exceptions 21 Q Okay And in the instance of a coke 22 battery that's being built either from the ground up
the
23 dirt up or the pad up it would have required also
the use of
24 block insulation or not I'm trying to remember --
I'm
25 sorry Strike that because you had said in a coke
battery
115
1 that those were just generally temporary measures
for
2 bulkheads
3 A Yes
4 And so the answer probably would be no 5 not generally for the construction only for temporary
6 measures
7 A Yes
8 Q Okay Now in the instance of building a 9 coke battery either from the ground up or a pad up it
would
10 have required the use of an insulating concrete
correct
11 A Generally yes 12 Q And generally it would have been from
13 your recollection one of the brands that you've
identified
14 already
15 A Yes
Respirators March 27 1998
208
23 Q Okay Let me rephrase that Did 24 Koppers provide to its employees including
contract
25 employees from union halls dust masks or respirators
209
1 for work at any of the contract sites
5 A I'm not aware that they did when I
6 started
Exposure of bystanders March 27 1998
119
24 Q Okay Just trying to get an 25 understanding If Koppers were doing -- for the sake
120
1 of example what I am talking about -- a repair job on
2 one of the batteries let's say at an Armco plant
3 then part of the battery would be in operation with 4 Armco people doing whatever it is they do around
the
5 battery and on the other part of the battery it would 6 be Koppers people doing whatever their repair job 7 required them to do
11 A Yes
12 Q Would that be from -- would that be
13 pretty much from beginning to end that the two
groups
14 would be working in the same battery at the same
time
15 until Koppers had completed its repair work 16 A Normally yes
Beazer Koppers Co. Presentation P.A.L.S. 2001 Bruce Carter Esq
Page 44