Document V3KmXBRL97kKOO2aojZ4OvZpp
CAM-207
CRTIFICATE OF TRAINING
MSHA Form 5000-23, Nov 78
C.,
'I'- IIOI I IJ7 UCMlCD I FHMAN 00001
Certificate of Training
U.S. Department of Labor
Mine Safety and Health Administration
This certificate is required under Public Law 91-173 as amended by Public Law 95-164. Failure to complyrnay resuct in penalties and other sanctions as provided by sections 108 and 110. Public Law 91-173 s amended by Pubflc law 95-164.
Issue ceruficale Immediately Upon Completion of Training
Serial Number (to, operators use)
1. Print Full Name of Person Trained (flrsl. mdd. lash
check Type of Approved Training Received:
o New Miner
C Annual
U Newly Employed, 0 New Task
o Hazard Training
Refresher
Experienced
o Other (specily)
check Type of Operation and Related Industry:
A. U Surface 8. 0 coal
0 Constwction 0 Metal
0 Underground 0 Nonmetal
0 Shaft & Slope
Date Training Requirements Completed
I] check if not completed
$ If completed, go to item 6, below,
and go to item 5. below.
5A. Date Training Requirement Partially compleled
5.6. check Subjects completed juse ory for paiSI completed training):
o Introduction to Work Environment
0 Electrical Hazards
o Hazard Recognition
Q First Aid
o H&S Aspects of Tasks Assi9ned
0 Mine Gases
o Statutory Rights o(Mirmrs
0 Exptosives
o Sell-Rescue & Resp'ratory Devices o Transport & Communication Systems o RoofIGround control & Ventilation O Health
0 Prevention of Accidents o other (spcity)
0 0
False ceilification
is punishable under section 110 (a) and (fl of the Federal Mine
Safety. & Health A (P.L 91-173 as
amended by
Pt 95-164).
I certify that the above training has been completed
(signakiro of person rozpcnsible for Ir&nin)
Mine Name, ID, & Lccation of Training
(II institucion, give name & address)
Date
I verily that I have conipleted the above training
(stgnaturo 31 96Ion (mfrmd)
MSHA Form 5000-23, Nov 78
Part for retention by trainee)
I FI'IMAN noon,
Instructions for
Part 56 Standards Booklets
Update May 1985 edition of Surface Standards booklets with Subpart B enclosures as Follows:
Remove Subpart BGround Control (f'ages B-i through 5-5) from May 1985 edition.
Insert enclosed Subpart BGround Control (Pages B-i through 84) knto May 1985 edition.
Replace front cover and title page (May 1985) with revised front cover and title page (October 1987).
Note: Enclosed Octobei 1.987 edition contains all safety and health standards revisions promulgated through August i987.
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CYPRUS INDUSTRIAL MLNEI%LS PKUPEHTIES
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329 040 260 3299392904 ADUTL ACCESSR-RAIL CARACCES
01-01-85 10-00
n329 040 260 3299392905 STEEL TUBING-RAIl. CARACCS 340 260 3299392906 ADDT. COST-RAIL CARACCES
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2,717.09 585.66 739.23
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1,280.QQ 76.00
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ACCI SUB NO.
NO.
ACQ DIE MD YR
TOTAL EQUIP$ENT
3526 300 03221
3526 . 300 0322?
IOTAI. EQUIPMENT
i
'
3526 300 03281 3526 300 04093 3526 300 04145 3576 300 o*L4o
-.1 3526 300 04203
3526 300 04333
3526 300 04547
3526 300 05048
::
3526 300 05049
3526 300 05050
3526 300 93011
3526 300 93012
3526 300 93013
3526 300 93013
3526 300 93013
3576 300 93013
TOTAL EQUIPMENT
3526 300 93020
3525 300 93023
4siiaa3526 300 93038 93038
2903 2904
2902 2902 2902 2902 2902 2902
29(32
2902 2902 2902 2901 2901 2903 2901 2901 2902
2901 2q01 2901 2902
03225 09 79 (39 19 03227 10 19 03 81 04 81 12 60' 01 61 11 81 01 62 12 82 12 82 12 82 10 83 10 83 07 64 01 84 12 03 12 83
11 83 12 83 06 84
0684
CIII TALC - DIVISION OF CYPRUS NINES FINANCIAt 80t3( DEPRECIATION SCHEDULE JAN 1981
COST
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PAGE 10 02/02/8?
TO-DATE
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PACE 12 02/02/81
v
14 - 154
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February 19, 1981
G. R. N. Dugan, Three Forks R. Estrada, Los Angeles.
R. Ferrell, Waterville G. C. Jeske, Ennis 1. D. Landels, Grand Island
B. Lehman, S. Planifield N. R. NcCune, Alpine N. B. belle, Ennis
Asset List
Attached are the latest runs of the asset list. These are going to be sent to you monthly.
As time allows, peruse them to see if assets either are missing from the lists or from the property.
I would like to see us utilize excess or spare equipment where feasible, and transfer it to locations where It will be used, or dispose of it.
Thank you for your support
Michae 5250
NJ LI b 1 m
End osures
-a
I FHMAN flflfll&
August 7, 1986
A.B. Cooper G.R.M. Dugan R. Estrada W.E. Flynn G.C. Jeske H.M. Harlan T.D. Landels
K.B. Lehman"
G.R. McCloskey M.R.. McCune H. Turnbaugh
Certificate of Vehicle Insurance
The Certificates of Vehicle Insurance must be replaced with the conniencement of a new policy year as of July 1986. I have enclosed several forms which should be completed and one should be kept with each registered vehicle.
I would like to take this opportunity to update the asset listing for all registered vehicles. Thus, I have enclosed the asset listing for your operation. Please check the listing specifically for the registered vehicles to confirm the data shown. Where no identification number is provided, please do so or correct if listed incorrectly. I have highlighted those vehicles I felt were definitely registered, however, others left unmarked may also be registered for public road use.
If other assets are no longer present at your location or have been transferred, feel free to indicate this and send to me. It is the intention of CIM's Accounting Department to conduct a thorough inventory of fixed assets for the mines and the mills within the next six months. Any preliminary help will be appreciated.
Please provide me with any changes to the fixed asset listing at your
conveni ence.
MJA. Wilson
2 StA
MIW/sjw
Attachment
M.J. Lorang R.G. Morris R.B. Rickard
I FI-IMAFd flflfll5
4
0 '87 15:20 CYPRUS IND MIll ENGL 303 740 5168
P.1
Decenber 7, 1987
CIM Superintendents/Managers Asset Lists It has come to our attention that the M&D asset listings sent to you in October for the period anding SeptG'nber 30, 1987 contain assets which have been sold, scrapped, tradedvin on rep1aement it9ms, or transferred to other locations.
Every effort will be made to correct thesG 83s2t lists by year end and
write off assets which w no longer have. In order to accauplish this and determine the amount of the writeoffs you are hereby requested to carefully and th. oughly review the asset list(s) for your location(s). nt, zA sposition each asset you no longer have directly on - iist, and ?orward to me. These lists must be received no later t if you need another copy of your asset list(s) or have any questions, p1 ease contact Joanne Felger.
P. J. Buettnr RJB:Jsf D. K. Hullock M. J. Lorang R. G. Morris T. C. Rhodes
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'1
I FI-IMAFi flflfl2fl
Cct
-
F
March 18, 1987
R. 3. Buettner, MC $246 M. J.. Lorang, MC S250 R. G. Morris, Cartersville
ASSET REDEPLOYMENT PROCEDURES
A summary of general procedures for adding assets to the surplus asset list and requesting assets from the surplus asset list is attached. Adherance to these procedures should streamline the asset redeployment process, ultimately saving u money.
I would like to get your ideas on how we can further improve the system. Please take some time to review the procedures and contact me
to ask questions or give comments.
am
D. J. Cornette MC S221
xc: M. F. Cox, MC 5230 3. S. Felger, MC 5249
I FI4MAN 00021
SURPLUS ASSET IDENTIFICATION
Identification of surplus assets is primarily the responsibility of the
operating location managers.
To facilitate the gathering and
distribution of information, the Asset Redeployment Coimnittee has
developed a standard Asset Identification Form (attached). Instructions
for completing the form follow.:
A. Asset Identification Form
Header Information 1.01 Division: 1.02 Location: 1.03 Item Number: 1.04 Surplus Status:
Part I 2.01 Description:
2.02 Purchase dat: 2.03 Company Number: 2.04 Manufacturer: 2.05 Model Number: 2.06 Serial Number: 2.07 Operating Hours:
Division Hame
Location Number and Description (i.e. 25-Three Forks, MT)
To be assigned by H. 13. Uruxvoort (Englewood)
Check one category only, either "surplus, probably, or possibly" surplus.
See "Major Equipment List" (attached for standard descriptive categories of equipment. Select the closest appropriate category name, or write your own.
Date of original acquisition.
Equipment or property no., assigned.
Original equipment manufacturer.
Style or Model (as named by manufacturer).
Unique number assigned by manufacturer.
Current hours/miles/tons, or best estimate.
I FI4MAN 00022
2.08 General Condition:
Select from the following:
Excellent - first class operating condition; minor wear and tear; no partsmissing; no repair needed; parts available from O.E.M.
Good - operational; may require up to 10% of original price to restore to excellent condition; minor parts missing or broken; appearance may show use, but no structural damage from rust; parts available from O.E.M. or other reasonably priced source.
Poor - may or may not be operational; major repairs costing over 25% of original price would be required to restore to original operating condition; partsmissing or broken; severe damge or wear to exterior; parts unobtainablp or extremely expensive.
2.09 Comments:
Any pertinent information - special equipment or accessories, missing parts, design modifications, etc.
2.10 Availability Date:
Best estimte as to when equipment would be available for sale, transfer, or other disposition (see item 1.04, above).
Value amd Suggested Price: Part ii - To be completed by Asset Redeployment Coordinator. Attach note if information relative to the value or selling price is known.
Distribution of Asset Identification Form
4.01 Original to CIM Asset Redeployment Coordinator
4.02 Copy to be retained at operation location.
4.03 Asset Redeployment Coordinator will cc:
President - CIM Senior V. P. Operations V. P. Eastern Operatiofls V. P. Western Operations H. C. Bruxvoort
I FI-IMAN 0002.1
Surplus Equipment Requistion Surplus equipment lists Will be distributed with periodic Asset Redeployment Status Reports. When an operation needs a certain piece of equipment, the Surplus Asset List should be scanned to determine if the equipment is available within Cyprus. If the equipment is found to be available, the following steps should be taken to ensure quick response to an asset request:
Equipment requests should be preceeded by an approved purchase request or AFE. Requisitions should be channeled through the appropriate Sales and Marketing or Operations Vice President. Requisitions should then be forwarded to H. Bruxvoort who will contact appropriate parties to expedite the equipment transfer. The Asset Redeployment Coordinator should also be given a copy of the requisition. If the equipment is available from another CIM location, the equipment transfer can be performed without the assistance of the Asset Redeployment Coordinator. When such a transfer is completed, however, notify the Asset Redeployment Coordinator so the Surplus Equipment List can be revised. A copy of an Asset Requisition form is attached to this document.
I FI4MAN 00024
Requested By Division Location
It&n Requested Manufacturer(s) Model(s)
Acce ptable Condition Acceptable Price Date Needed Comments:
ASSET REQUISITION FORM
A.R. No. Date
Tel.
Iten Unavailable Company Contact ror Info: Commeits
RESroNSEY Itan Available Location:
$
I FI4MAN 0002S
Scales Scobs Scrapers Screens Shop Equipment Shovel - Loading Shovel - Stripping Shuttle Car Steam Cleaners Structures (Metal Buildings) Sub Station Surveying Eqtripment Tanks Tractor - Battery Tractor - Highway (Mack, GMC, Ford) Trailer - (Lowboys, Storage, Other) Transformers Truck - Dump Truck - Lube Truck - Mechanics Truck - Other Truck - Pick-Up Truck - Rack Truck - Tire Truck - Water Washer welders Wheel Excavator
CCC(a)/Equlp-List
I FHMAN 00026
Forklifts (Hi-Lifts)
Generator
Graders
Hoists
Inventory
Jeeps Lab Equipment
--
Land
Light Plants
Laader - Rubber Tire Loader - track
Loading Machine
Locomotives
Mine Cars
Miner - Auger
Miner - Borer
Miner - Continuous Miner - Longwall
Misc. - Surface Equipment Misc. - Underground Equipment
Motors - Electrical
Pans Portal Buses
Plant - Preparation
Plant - Other
Plant - Tipple
Power Centers
Preparation Equipment - Other
Property - Houses
Property - Mobile Home
Property- Office Trailers
Pumps
Rail Cars
Rectifiers
Rock Dusters
Service Cars
CCC(a)/Equip-Ltst
I FI4MAN 00027
MAJOR EQUIPMENT LIST
Aircraft Automobiles (Broncos, Blazers, Cars) Backhoe Barges Battery Charger Beds - Truck Coal Beds - Truck Rock Belt Feeders Belt Starters Blades
Boats.....
BuckQts-(Dragline, Loader, Shovel) Buildings Centrifuges Chocks - Longwall Compressors Conveyers - Other Than Long Wall Conveyers - Long Wall Face Cranes - track Cranes - truck Crushers Cutting Machines D1tchers Dozers - Track Dozers - Rubber Tire
Drag IThe 1
Drills, Coal Surface Drills, Coal Underground/Face Drill Drills, Overburden Drills, ProspectS Drills, Roof (Balters) Earth Borer Electrical - Misc. Fans Farm Machinery Feeder Breaker
CCC(a)/Equip-List
I FHMAN CICICu2R
ASSET IDENTIFICATIOH FORI4 Division. Location
.Iten No.
Surplus Probable Surplus Possible Surplus
Part I Description Purchase Date Company Nunber Manufacturer Model NumberSerial Number Operating Hours to Date General Condition
Cements;
Date available
Part .11
Appraised Value
Book Value
..
Suggested Sale Price
Appraisal Approved By Date
Coments:
$
$ $
I FWMAN 00029
TECHNICAL CENTER MONTHLY STATUS REPORT DISTRIBUTION
R. U. BAKER F. F. BEYL R. J. BUETTNER J. P. DANIEL G. J. GILL G. 0. LESSNER M. J. LORANG L. 0. tIURINC C. W. NICHOLS /M. A NORUHAUSER 2 R. N. PADDEN R. A. PENNE W. E. PRATT E. H. READE R. E. ROEDER W. R. SEVY E. P. TIRITAS L. VERKEST
G. R. WILLIAMS R. J. ZAZENSKI TECHNICAL STAFF TECHNICAL FILES
CIM - WINDSOR, VT. 230 5 229 5 CIM - CARTERSVILLE. GA 258 5 235 5 CIM - THREE FORKS 234 5 CIM - ALPINE ;FRANKLIN LAKES,.N.J7 276 5 CIM - GHENT, BELGIUM 251 5 CDI - CARTERSVILLE 288 N
277 5 236 5 CIM - SHENT, BELGIUM 287 N 257 5
FI4MAN 00030
October 3, 1989
E.P. Tiritas Mail Code 236S
Technical Group - Monthly Summary
September, 1989
Plastics & Rubber
Bill Steen presented a paper entitled "Pigmentation of Talc Filled Polypropylene" to the Society of Plastics Engineers Regional Technical Conference in Toronto on September 26, 1989. The paper, which promotes the behefits of Stellar talc for white compounds, was well received with questions from the audience.
Bill Steen also visited with F. Ruiz of Heritage Plastics and obtained basic data on talc in low density polyethylene film. It appears that for Vertal 200, about 2.3% talc is optimum for UV degradation. We are going to engage in some joint work with Heritage on talc for antiblock, UV degradability and barrier properties. W. Steen visited the Cartersville and Alpine plants and other customers in the area, including Tallapoosa Rubber, Hanna Chemical, Kennedy Company and Velcon Filters.
0. Noel compounded Beaverwhite 325 and Mistron Vapor P antiblock concentrates for Presto Products. The application is a polybutadiene rubber bag. Samples were shipped to the customer who will evaluate these products on his bag line. Oscar also prepared some Barytes treated with Titanates for American Electric Company.
Ramey Bragassa analyzed a yellow discoloration in a fabric supplied by JPS Elastomerics and found it to be an aromatic amide antioxidant. K. Harris used the SEll to show that some white specks in a bromobutyl rubber were Magnesium Oxide and not Cyprubond.
Preliminary evaluations of Chinese talc samples from Haichen and Guanyshi has been completed. Both products have excellent compounded color characteristics.
E.F. McCarthy is working with Exxon to produce a Stellar 500 product to their specifications at the Houston plant. In initial ork we had problems with the color meter and variability in the wax wet brightness, test. We expect to resolve these within the next 4-6 weeks.
I FHMAN 00031
Coati ngs
Bill Meadows visited with Vogel Paint, Valspar and 3M Corporation along with Don Sullivan. Of interest is the fact that Valspar is now formulating all Nytal products out of their paint.
A second sample of the Mistron RCS treated with silane and Hypemer dispersant was sent to RAM products for evaluation in gel coats. C. Pugh completed evaluations of 7 Hegman Yellowstone and 6 Hegman Beaverhead products for flatting and opacity. Neither are better than Monomix but the 7 Hegman Yellowstone is a superior Thixotrope.
A new sample of Vertal 6 from Johnson was characterized for a data sheet as was a sample of the Gent product CF5A made at Grand Island.
Cosmetics
Tom Zinge completed characterizations of lecithin coated products made at Alpine in August. All is now clear for customer sampling. He also assisted on characterizing a pH problem on AltaIc with Maybelline. We found that the acidic filter paper was depressing the customers values, but the pH on our product was still below the 9.00.5 value we report on our data sheets.
Barytes
We continue to provide assays, mineralogy and quartz analyses on production of Barytes at Cartersville. Barium assays are now running consistently above 95% 6a504.
We have also run Einlehner abrasion values of all our Barytes products and a couple of our competitors. As expected the values decrease with product fineness, but our products do not compare favorably with competitive materials of similar particle size.
We have also analyzed three Barytes #22 samples from National Friction of Logansport, IN. Product characteristics appear to be within spec - but there is variability in the pH values.
PaDer
The paper group continued their field and lab support for Mistron Cascade and Vertal Slurry. Bill Cavanagh visited Flambeau Paper and Weyerhaeuser, Columbus for Mistron Cascade and the Johnson plant and some northeast customers in connection with Vertal Slurry. We expect to have a trial at James River Oldtown this month on Vertal Slurry. Evaluations of Vermont talc, Chinese talc and Mt. Seabrook talc as the mineral base for Mistron Cascade are in progress.
Deposits from Northwoods, Alabama River Paper and James River-West Linn, were analyzed. Dispersions from E.B. Eddy and S.D. Warren were characterized as bias a competitive sample of Luzenac 811.
I FI-IMAN 00032
Product Certification and Mineraloqy M. Clark completed 730 XRD analyses on 295 product certification samples. Forty samples of feed, product and tailings from Johnson were analyzed for quartz and 43 development drilling samples from the Yellowstone were characterized for mineralogy. Ten other miscellaneous materials were analyzed for mineralogy including Chinese talcs, a clay/cellulose mixture from Suffern Chemical and some samples of Australian ore. P. Colville provided assistance to T. Landels in analyzing the contaminants in Vertal 8 at Congoleum. As expected it was primarily coarse sand. Pat also analyzed a talc prospect from Michigan and did some mineralogy and microscope work on a homogenized talc sample from Alpine. She also visited Western Source; The JOEL 1200 SEM automation package was finally installed and made operational. Ken Harris hopes to be able to provide basic product certification backup in the fourth quarter of this year.
Miscellaneous Expenditures through 8/31 were $992,000 versus a budget of $1,023,000. A safety meeting was held on 9/20/89. The new fire alarm system was installed and is operational. The surplus chemicals were repackaged during the week of 9/11/89 and are now in storage awaiting transportation to incineration. P. Colville, W. Cavanagh, W. Steen and T. Zinge attended two day company supervisory training courses. N. Stolina, R. Bragassr and C. Pugh attended offsite courses on infrared analysis and color measurement.
Edward F. McCarthy EFM/kmp
I FI-IMAN 000:13
I
Plastics and Rubber Monthly Report-September 1989
W. P. Steen
1.0 Technical Service Prepare surface treated Barimite XF and Mistron Vapor (89-404)
Samples of [<enrich titanate treated Barirnite XE and Mistron Vapor were prepared and sent to American Electric for evaluation in a high voltage electric product application. The customer has not completed his testing in this elasomeric type of application but has requested an additional sample modified with a silane.
Evaluate potential Chinese crude sources in polypropylene (89-420 and 89-441)
Samples of Chinese orefrom Haichen and Guangshl providences was evaluated in polypropylene homopolymer. The color and brightness numbers were very good, exceeding the values of surface modified Mt. Seabrook ore. Not only was color exceptional but the tint as measured by the "a" and "b" values were very low, indicating a very white product. Mechanical properties will be evaluated in October.
Prepare concentrate of Mistron Vapor and Beaverwhite 325 in customer resin. (89-426)
Samples of Mistron Vapor and Beaverwhite 325 were compounded into polybutadiene resin from Presto Products, a subsidiary of Reynolds Aluminum, for use in a plastic bag application. The polybutadiene resin was very sensitive to run temperatures and shear. No feedback has been received from the customer.
Check processability of talc in ultra high density polyethylene UHDPE (89-429)
Samples of customer UHDPE were received and compounded with Stellar 600, 605X and 611K and Cyprubond. The high molecular weight of the compound leads to a very low flow which is carefully controlled by extrusion temperature. Samples will be- tested in October.
Prepare samples for blow molding to evaluate barrier properties versus mica (89-451)
Samples of various talcs were compounded into a polypropylene film resin for evaluation of the contribution of talc to the oxygen and moisture barrier properties. These samples will be sent to fleritage Plastics for blow molding into 4-5 mil films for further testing.
2.0 Miscellaneous
a) The nylon samples that had been compounded in September were injection molded this month. Temperature profiles during the extruder run were apparently too high as splay problems were noted. Tests run on some of the filled samples showed an increase in modulus from 430,000 psi to over 1,000,000 psi. A significant drop off in impact strength suggests that some polymer decomposition occurred during extrusion. Further test will be run to better determine the parameters required to
I FI-IMAN nnn;4
run nylon in our lab equipment. Bill Steen spent a week calling on customers and company plants
in the southeast during the month. The most valuable contact was at Heritage Bag Co. in Atlanta that represents a large potential customer in the antiblock area as well as a valuable source of lab support. Heritage has found that Vertal 200 is slightly better than Pfizer HP2S-38 and calcium carbonate in causing the photodegradation of polyethylene films at loading levels of 2.5-5.0%. As a result of these tests, a joint venture evaluation of various Cyprus talcs will be initiated in October. Heritage also has an extensive film testing laboratory for evaluating antiblock and other film type tests. Samples of previously prepared films were evaluated per ASTM method for antiblock and the results show that Stellar 500 and Vertal 300 are superior to Pfizer HP 25-38. Samples have also been submitted for blow molding that will evaluate the oxygen and moisture barrier properties of talc filled polypropylene films versus a mica control.
Bill Steen presented a paper at a Toronto, SPE meeting that focused on the variables that influence color in talc filled polypropylene systems. A call was made at DuPont of Canada while in the area that focused on talc filled polymer alloys.
Bill Steen visited the Grand Island facility during the month to become familiar with that processing plant. October 4, 1989
I FHMAN nnn35
S
October 4, 1989
W.P. Steen
Monthly Report, September, 1989
1.0 Technical Service
1.1 American Electrical (89-404) - Surface treated Barimite XF and Mistron Vapor with titanates and silane per customers request.
1.2 Allied Signal (89-429) - Extruded and molded four talcs in high molecular weight polyethylene to determine processability on our equipment. Maximum temperature extablished by thermal stability of silanes on Pfizer's Ilicrotuff. Elimination of surface treatments would allow customer to process at higher temperature and possibly improve production rate.
1.3 Presto Products (89-426) - Compounded polybutadiene with Beaverwhite 325 and Mistron Vapor for customer. Material used in blown film extrusion for bags to contain pelletized rubber stock. Presto would like additional antiblock properties. It was suggested that they consider increasing talc loading instead of adding more antiblock agent.
1.4 DuPont Canada - Treated Mistron Vapor S with vinyl.-trimethoxysilane and shipped in August. The material is to be used in cable coating and requires 24 weeks for evaluation. Unsuccessful in obtaining status update from J. Colter.
1.5 Wittona Tethnical Institute - Contacted Mr. Sanghui. Samples received. Investigation of fatigue resistance of talc filled materials for application in Southeast Asia. Will continue to follow his progress.
1.6 PVC Applications -
Sewer and Pressure Pipe - EU will compare flow of talc filled materials to their current Ultra-rib formulation this week. This represents a significant cost reduction even with 5p CPE impact modifier.
Electrical Conduit - Beaverwhite 200, Stellar 200, and Vertal 1500 surface treated with octamolybdate and compounded into Carlon's ultra-high inulecular weight polyethylene. tJL-94 flame test run on injection molded parts suggest that additional flame supperssion additives will be required
PVC Siding - Measured translucency on two samples from Mastic per their request. Sent samples of PVC tapes extruded at ETI to J. Griggs which demonstrate the superior rheology of talc filled materials. They would be interested if they can improve extrudate and achieve higher output.
I FIIMAN AAA3R
I
1.7 Chemtrusion - Vertal 7 was blended with Stellar 400 in a 40:60 ratio in an attempt to match Pfizer's MP44-26.
1.8 Chinese Talc Evaluation (89-420 & 441) - Evaluated two samples from Haichen and one from Quangshi. Compared to high brightness Seabrook with and without PEG surface treatment.
1.9 Seabrook Cosmetic Talc (89-389) - Evaluated color of three specimens of high brightness cosmetic talc selected by fl.1.). Buettner and compared with 8230 and S400 in highly stabilized polypropylene. R.J. Buettner specimens were significantly better in GER, L and b values.
1.10 Heritage (89-451) - Four talcs and mica compounded and shipped to Heritage for film extrusion and vapor permeability analysis.
2.0 Non-Project Programs 2.1 Talc as a Homogenizer - Talc significantly alters the microstructure of polyethylene terephthalate and high-density polyethylene blends. This translates into a signficant increase in flexural and tensile modulus without adversely effecting other mechanical properties. 2.2 PEG vs Color Uniformity - The ability of PEG surface treatment to reduce variations in color due to changes in dry brightness of talc feed was evaluated. The results will be reported next month. 2.3 Surface Treatment of Chinese Talc - The effect of PEG on Talc de Lusenac's 8230 was evaluated and will be reported next month.
Oscar F. No
0 FN/kmp
I FI1MAN nnri:;7
$
PROJECT STATUS SHEET - PLASTICS GROUP
(W.P. STEEN, O.F. NOEL, C.L. SUCH)
SEPTEMBEiI, 1989
Date Request
Request #
Received Requested By
Company
Description of Work
Coinuents
89-336 89-343 89-350
89-359 89-389
8-3-89 8-7-89 8-10-89
8-21-89
8-26-89 8-31-89
W. Steen B. Linscott E. McCarthy
E. Mccarthy
E. Tiritas U. Steen
CIM Evaluate Cantal 45-91 Sample tested positive for
sample
amphiboles, pictures
- provided.---
JPS Evaluate disclor in Elastomerics underwear
Stain appears to be aromatic Side antioxidant that is added to rubber compount. A report issued.
Heritage Bag Company
Evaluate photodegradability of talc filled polyolefins
Preliminary tests with polypropylene filled samples shows rapid deterioration of talc filled samples versus unfilled control. Customer samples and lab prepared samples placed in liv test machine for accelerated aging. Saniples also exposed to sunlight on roof.
West Company Evaluate cause of gel particles in bromobutyl rubber
Sample of Cyprubond screened and agglomerates evaluated for hbmopolymerized silane. EDAX shows enrichment of Si peaks. Further testing will be done. Customer sample requested. See 89-403.
CIM
Characterize new
Samples compounded. Report
Australian ore sample
issued that shows sample
in plastic
equivalent to present material.
Ameripol
Verify quartz content on BW 200 sample
Sample of Beaverwhite 200 evaluated vs. customer spec. Material submitted for evaluation for rubber dusting evaluation.
Request #
89 -402
Date Request Received Requested By
9-1-89
14. Steen
89-403
9-5-89
t4. Steen
89-404
9-6-89
0. Noel
89 -420
89-426
9-14-89
F. Beyl
9-12-89
0. Bonko
89-427
9-13-89
W. Packer
89-428
8-20-89
W. Sevy
89-42 9
89-441 89-451
9-11-89
R. Padden
9-22-89
F. Beyl
9-30-89
W. Steen
Company
Description of Work
Comments
Mach 1
Analyze additional samples for talc
SEM work done on additional samples with unknown agglomerates. Nothing conclusive found. Report issued.
West CQ.
Analyze rubber samples for agglomerates.
SEM work shows lack of talc or silane agglomerates. Report issued.
American Electric
Prepare surface treated Samples prepared and sent to
Barimite XF and Mistron customer for evaluation. Cover
Vapor
letter sent.
Devel opment valuate Haichen talc in plastics
Compounded color excellent
Presto Products
Prepare concentrate of Samples prepared and sent to
Flistron Vapor and SW 325 customer. Cover letter sent.
in customer resin
No feed back yet
DuPont
Evaluate nucleating talc for nylQn
Additional information required. Will compound and test in October.
J PS Check dusting props of No work yet talc in customer rubber
Allied
Check processabil ity and talc in UHOPE
Samples compounded, to be tested in early October
Development Evaluate Guangshi talc Compounded color looks very
in plastics
good
Heritage Plastics
Prepare samples for customer blow mold
Samp'es prepared and sent to customer versus mica control.
October 6, 1989
E.F. Mccarthy
W. D. Meadows-Monthly Report-september 1989
A. Technical services
Technical Service call in Orange City, Iowa on DiamondVogel Paint corp, september 19. Presented Vertal 700, Mistron Mist and Mistron 400 as offsets to Nytal 300H. Determined use of talc in specific products.
Technical service call in Minneapolis, Mn. on Valspar corp. Made full presentation of Cyprus talcs to new consumer products
group. Determined use of talc in various locations and cyprus products approved.
Technical service call in 5t, Paul, Mn. on 3M co. Discussed Gent product, Mistron CF5A now being purchased and our plans for u.s. production. Discussed 5A data on Mistron RC5 with sealant group.
B. Technical service Lab
1. Designed two ptojects for Mistron Monomix with stages of Titanium Dioxide reduction in both economy and premium grade paints. Technical bulletin had been prepared on the economy grade paints using Mistron Monomix where the product permits significant reduction of titanium. Results were not satisfactory in the higher grade paints where Mistron Monomix did not permit titanium reduction with equal opacity.
c. Literature Production
Produced new technical bulletin for plastics. Out for
approval.
Produced new paint technical bulletin. Out for approval.
Revised and reissued for approval cycle data sheets for Aspect 606, Mistron cyprubond, castle 65 and Brillante.
Plans for October: I will prepare report on status of
literature production for sales meeting, October 17. All literature
is being designed and produced on Ventura desk-top publishing software. I am up to speed (somewhat) on the system. In general I will divide my time equally between literature production and paint projects in the next period.
I 114M4N flflfldl
D. General
1. I made presentations to the sales service groups on
September 12.
Vut
William Meadows Technical Manager, Paint
I FI-IMAN nnndl
October 6, 1989
E.F. McCarthy
Monthly Report - September, 1989
Cosmetics
The major impetus of work over the last reporting period has been on verifying the levels of lecithin that were placed on the cosmetic samples during the pilot plant testing of the Topnote 200 and Supra A samples at Alpine. Phosphorus was used as the tracer and from the analytical work it appears that we did an adequate job of coating. In all cases we coated over the amounts that were prescribed. Because the turbilizer was not cleaned between campaigns it appears that we coated to slightly higher levels than originally planned. 1 feel however, that in actual production our control will probably be no better than in these initial tests; therefore these samples should represent these products fairly well. We have yet to receive any information on the bacteria growth on these materials. I have contacted Alpine and requested that this work be completed as soon as possible. It is felt that we may have to use special handling of this product in order to avoid contamination as the lecithin would be an excellent nutrient for bacteria growth. This first campaign should give us some insight into whether this will be necessary or not as we made three passes through the turbilizer and this increased our chances of contamination.
Paint
Paint work has concentrated on additional work in gener6ttng the new Technical Bulletin for economy paints. We have also been busy in generating data on new products. Ed McCarthy has provided us with approximately seven or eight samples for characterization work. We are continuing to investigate surface modification of our talc for use in gel coats. We received a new silane sample from Union Carbide and this product was used in conjunction with a hypermer to aid in dispersion. We formulated two new saniples which were sent to RAM paint for evaluation. We still haven't been able to glean any information out of RAM concerning our previous work. We have sent out a sample of Stellar 500 which was treated similarly to one of our earlier successful products. Bill Meadows has also requested several product evaluations for new and competitive products.
I FI-IMAN flflflda
Analytical Work The main thrust of the analytical work has been in the area of Sante analysis. I have been working very closely with Mike Clark on Ba analysis for both plant control and in evaluating competitor products. We have modified our existing gravimetric method and we have improved greatly on the precision and accuracy of the procedure. We also worked on trying to develop a method for analyzing phosphate on the lecithin coated materials. We are also looking to Prosil to help us develope a method for determining the levels of coating on the talcs used for gel coat applications. Prosil has offered us a method but at this writing I have not had time to evaluate the procedure. The method is very similar to the current A-I100 method in that the procedure relies on the development of surface color and then standards are used for comparison. Other Activities During this reporting period two days were spent at the management seminar. I also took a weeks' vacation.
Thomas P. Zinge
TPZ/ kmp
I FI4MAN 000SS
PROJECT STATUS SHEET
(T.P. Z.INGE)
SEPTEMBER, 1g89
Date Request
Request #
Received Requested By
89-374
8-27-89
E.. McCarthy
Company CIM
89-375 89-399
8-28-89
.9-1-89
0. Young E. McCarthy
CIMIndustrial
CIII
89-400
9-1-89
E. McCarthy
CIII
89-401 89-407
9-1-8 9-7-89
C. Maybern
CIt4-
Barytes
J. Anderson
CIII
89-421 89-431 89-438
9-14-89
W. Meadows
CIII
9-19-89
G. Gill
Clii
9-21-89
G.Lautenschlager CIM
Description of Work
Connie nt 5
Characterize samples of TN5O5X & Mistron Special
WQrk finished. Report issued 9-21-89.
Characterize tlP46-16 Pfizer Product
Work completed. Report i ssue&
Full characterization of Vertal 6 for Data Sheet
All data given to Bill Meadows
Characterize two samples - Yellowstone and Beaverwhite
Report issued
Ba, L.O.I. and Sp Gr along with typical chemical
Report issued to Chris Naybern, 9-20-89
pH problem with Supra A - verify customer's method vs Alpine's
Report issued. pH within specifications
Surface modify RCS for Samples prepared and shipped gel cDat application
Analyze Momomix for 8-Work sent to Skyline for analytes for Prod. Spec analysis
Screen analysis request-Report issued same day as ed on production samples request.
October 3, 1989
E.F. McCarthy Monthly Report - Paper Group September, 1989 1. Mistron Cascade
The Weyerhaeuser Columbus mill was visited at the request of the customer to assess their pitch control program. Although our recommendation to add 20 pounds per ton of Mistron Cascade was not acted on, we did obtain a sample of their IMP pulp and will do additional work with Mistron Cascade to demonstrate its effectiveness. Two Chinese talcs, Guangshi and Haichen, and Vertal Slurry are being thoroughly evaluated as the mineral component of Mistron Cascade. Malaga talc will also be evaluated. Mistron Vertal Slurry A progress meeting was conducted at the Johnson mill. Difficulties with the screens and the homogenizer were assessed. Three customers were identified and James River Oldtown was targeted for the first trial tentatively scheduled for October 16. One truckload of slurry has been manufactured. Technical Service Seventeen technical service requests were completed and six are active. These are summarized in the Project Status Report. FTIR The Nicolet Model 205 FTIR was recommended for purchase. This will upgrade our analytical capabilities to the level enjoyed by many of our customers and competitors. Safety No accidents were reported this month. Other I attended the Supervisory II Training Course. Ray Bragassa and Nellie Stolina attended an FTIR workshop.
I %4MM,l UftUS?
October Plans Mistron Cascade Complete the evaluation of alternative minerals. Provide technical support for the effort at Weyerhaeuser Columbus. Mistron Vertal Slurry Provide technical support to the planned trial at James River Oldtown. Other I will attend the TAPPI Pulping Conference and Paper Group Sales Meeting.
/
WAC/kmp
I FI4MAN 000LR
PROJECT STATUS SHEET - PAPER GROUP (w.A. CAVANAGH, N. STOLINA, R.D. BRAGASSA)
SEPTEMBER, 1989
Date Request
Request #
Received Requested By
Company
Description of Work
Comments
89-285 89-287 89-302
89-303 89-309
7-5-89 7-10-89 7-10-89
7-17-89 7-25-89
E. McCarthy IL Roeder E. McCarthy
J. Locke F. Schmucker
CIII
Evaluate Current CMV
The CNV (rEM) pellet at
for pellet integrity
the dryer was superior to
the Nicron 100. The CMV
(FEM) at the dryer exit was
slightly inferior to the
Nicron 100. The CMV silo
material ws substantially
inferior.
CIII Evaluate Seabrook talc Slurry (39.3% solids) was
slurry
settled badly
GEB 85.9%
Sedigraph
8.3 Miron
Surface area
3.96 M
Abrasion
51.5 9/rn
CIM Quantify difference fn The pellet integrity test
pellet inte9rity between showed:
Nicron 100 and CMV.
Bepex Pellets
91.3%
Nicron 100
79.6
Luzenac
54.3
Pfizer 12-52
51.3
CMV 0016
44.3
CMV 0006
6.9
Redispersion of the Bepex
Pellets was good.
James River Analyze deposits and paper defects
-
The Uhle box deposit v/as 8.1% talc and containedpiniarily
fatty acid pitch and defoanier. The foil deposit was 7.4% talc and primarily defoamer.
S.D.Warren
Analyze deposits to determine effect of
talc
The two deposits from the No. 14 paper machine contained similar levels of talc and PVAC latex.
Request II 89-311
Date Request Received Requested By
7-26-89
F. Schniucker
89-312
7-26-89
0. Bagneski
89-313
7-11-89
IL Valliant
89-314
7-27-89
W. Pratt
89-317
7-25-89
W. Pratt
89-319
8-7-89
F. Schmucker
89-320
7-28-89
T. Hicks
Compa fly
Description of Work
Couuiients
S.D. Warren Westbrook
Analyze talc slurry and 3 samples of CMV 0016
Dispersions at both mills were poor 6.6 Micron mean and 7.6 Micron mean with maximum particle size of 96 Microns. Pellet integrity of Lot 06219P was good - 68.2%. Lots T01269P and 101279P were poor.
Nekoosa
Analyze Montana Nicron
Port Edwards 100
Lot SlOG 0627 was quite low in brightness - GEB 77.3. Pellet size was 1/4 inch and pellet integrity was 67.6%.
Kimberly
Mid tec
Simulate 200 mesh "Hard Particle" count test. Determine number of quartz particles.
Retain on 200 mesh was primarily undispersed talc; only 1-2 particles of quartz.
CIM Evaluate three filler The Georgia Kaolin SAF was
clays in Mistron
recommended as a replacement.
Cascade
The two Wilkenson clays were
not recommended because of
higher viscosity and inferior
pitch reduction.
GIN Evaluate two clays for Columbia fifler c'ay (GEB 85)
high brightness F'listron was recommended fQr use in a
Cascade
high brightness Mistron
Cascade.
James River Oldtown
Analyze deposits from the last three bleach stages
The talc content increased from 1.21% in the third stage to 1.93% in the fourth stage and 17.9% in the fifth stage. This may have been caused by the addition methodand poor dispersion.
CIM-Johnson
Evaluate three start-up The three slurries were ow
samples
in solids (20.5% to 33.7%)
and had poor stability.
Request # 89-321
Date Request Received Requested By
7-28-89
D. Bagneski
89-322
7-28-89
IL Roeder
89-328
8-2-89
J. Locke
89- 32 9
8-2-89
J. Locke
89-330
8-2-89
J. Locke
89-331
8-3-89
3. Sincere
89-3 33
8-3-89
H. Dugan
89-334
8-8-89
E. Mccarthy
Company
Description of Work
Comments
Consolidated Evaluate CMV 0008
Rapids
quality
The CMV exceeded the quality specifications.
C IN Oevelope Mstron Vertal The Data Sheet and the MSD
Slurry Data Sheet and Sheet were reviewed and
Material Safety Data
approved at the September 6
Sheet.
meeting.
Garden State Determine ash content
Pomona
and mineralogy of
ne:sprint
The ash was 1.96% and the talc content was 8.15 pounds! ton. Talc retention was 50.9%.
Smurfi tNewbe rg
Characterize pellet quality of CMV 0016
The lot from July 12 was 33% pellets and the Lot from
July 17 was 50% pellets. Pellet integrity was fair.
S toneSriowf lake
Determine ash and mineralogy of float cell samples
The first set of PDM accepts showed a reduction in ash and an increase in brightness. The second set showed the accepts to be higher in ash and similar in brightness.
Weyerhaeuser Four samples of talc
Columbus
dispersions were
analyzed
The solids content on all four samples was low (1.2% to 1.9%) and the dispersions had mean particle sizes of 5.9 nicrons and 6.4 cwicrons.
C tM.Three Forks
Six samples of in process CMV were evaluated for pellet integrity.
The CMV made with ACM and FEM feed showed the best integrity.
CIM Evaluate Vertal Slurry In Process in fljstron Cascade.
?eQuest # 89-338
Date Request Received Requested By
8-4-89
0. I3agneski
89-342 89-3424
9-15-09
1. Hicks
89-351
8-15-89
6. Williams
89-352
8-15-89
G. Williams
89-353
888g
E. Tiritas
89-360
8,21-89
F. Sincere
Conpany
Flarnbeau
Park Falls
Clii-
John son
Three BC
ml 1 is
Northwoods
CIM
A1abana River
Description of Work
Comments
Evaluate Mistron Cascade Test results showed that the
from the second railcar Mistron Cascade was acceptable
at Flainbeau
and should perforn sinilarly
to previous shipnents.
Evaluate six samples of Mistron Vertal Slurry
Results showed; Solids content: 49.7 to 56.0% Mean Particle
Size: 10.3 to 11.3 Microns 325 Mesh Retain: 6.1 to 8.1% Stability: the 49.7-52.2% solids range was re.comnended.
Evaluate three talc dispersions
The three dispersions had low sojids (2.8% to 7.0%) and poor dispersion (mean particle size 6.3 microns to 7.1 microns).
Analyze two pulp mill residuals
The 658 residual was 1.8% ash
and primarily talc, calcite and
quartz. The rejects residual
was 11.0% ash and was
-
primarily quartz.
Deternine Einlehner
The Seabrook Talc showed less
abrasion of t.'o Seabrook abrasion than the CMV
talcs and compare to CMV SV-276
14.4 gIn
SV-277
18.7
CMV 22.6
Two deposits from the felt dryer were analyzed
The dryer can deposit containedl9.2% talc and the organic portion was defoanier and pitch. The dryer feft deposit was prinarily organic and this was identified as defoamer & pitch.
Request # 89-361
Date Request Received Requested By
8-22-89
J. Smith
89-364 89-366
8-22-89
E. Mccarthy
8-24-89
E. Mccarthy
89-394 89-396
8-31-89
6. Williams
9-5-89
0. Bagneski
89-397
9-5-89
0. Bagneski
89-398
8-28-89
0. Bagneski
89 -405
9-6-89
14. Pratt
Company
Description of Work
Convents
James Maclaren, Thurso
Analyze Luzenac Select-O-Sorb
The mean particle size of 8.2 micron and the surface area of 4.98 N /g and the GEB of 76.8 were competitive with Mistron Vertal Slurry.
J.P. Stevens Identify organic portion of fabric stain
infrared analysis showed the best matches were Natsyn 2205 rubber and TE-70 paste.
CIII
Compare the stability
In Process
of Mistron cascade made
with different molecular
weight polymers.
Congoleum
Analyze six slurries
Granulometer and solids data were generated.
Consolidated
Evaluate CMV (0008) for Hard Particle count using the Consolidated method
The Hard Particle Count was high (81) but the Hard Partic'es were identified as talc not quartz.
Williamette Analyze Luzenac 811
Results showed:
EiEB;
76.5%
Msan Particle Size: 4.8 qcrons
Surface Are:
5.3 M /Grarn
Pellets:
25.5%
Flambeau
Provide technical
A second application point for
support to the mill and Mistron Cascade was establish-
analyze grit from supply ed and economic justification
pump.
fort Mistron Cascade was
developed. The grit contained
24.4% kaolin. Coarse screens
prior to the feed pumps were
reconunended.
CIII Evaluate the effect of In Process chlorine dioxide with
talc.
Request # 89-406 89-411
89 -4 13
89-425
89-430 89-432
89-435
Date Request Received Requested By
9-7-89
J. Smith
9-11-89
F. Schinucker
9-8-89
1J. Locke
9-18-89
J. Locke
9-18-89
D. Bagneski
g-ig-eg
T. Hicks
9-20-89
J. Locke
Coippany
Description of Work
Contrients
E.R. Eddy
Analyze four Nistron Vapor Dispersions
The four dispersions were excellent; mean particle sizes were 4.4 to 4.7 microns. Dispersion solids were 15.5 to 17.1%.
S.D.Warren
Analyze two Mistron Vapor dispersions and determine the pellet integrity of CMV 0016.
The two dispersions were good with mean particle sizes of 5.3 tc 5.4 microns. Solids were 9.8 to 10.2%. Lot T08129P was was 46.7% pellets.
Stone Snowflake
Seven samples from the float cell trials were analyzed
Results showed: Ash content: 4.8% to 12.6% Talc Content: 2.4% to 6.6%
Golden State
Analyze newsprint sample from Port Aiherni
Resul ts showed: GEB 55.7% Ash 2.01% Mineralogy: Talc with small
amounts of calcite and
Ti 02
Consolidated Survey Mistron Vapor for hard particle count and abrasion
Four Lots of CMV showed low hard particle counts ( 5) and low Einlehner abrasion.
CIM-Johnson
Evaluate Vertal Slurry samp'e, representative of the first truckload
The sample was 54.5% solids, 11.9 microns mean particle Size and had 3.6% 325 mesh retain. The material was recommended for use at Janfes River Oldtown.
James River Analyzestock line
West Linn
deposit for mineralogy
The primary component of the deposit was calcium sulfate (49%). This was from the sulfuric acid treatment of calcium carbonate containing Broke.
October 3 1999
E.F. McCarthy
September Analytical
Projects in addition to those reported by M. Clark and K. Harris.
Montana Projects:
Analyses of 1989 Yellowstone Mine drill hole samples is underway with approximately 10 holes completed and another B awaiting analysis. This year we are doing specific quantitative quartz scans on the samples. Levels of quartz have been encountered that are 1-2%, much higher than the 0.5 and lower we have come to expect from Yellowstone ore.
The project to review the occurance and range of quartz in Three Forks products is continuing. All lots are being analyzed and a report will be written at the end of October. So far we are finding the variations are just as extreme as those found in Grand Island products.
Congoleum:
Samples of Chester Vermont product shipped to Congoleum were received for analysis of a gritty contaminant. The material isolated on a 200 mesh screen was quartz sand and could not have come from the Cyprus product. The contaminant was introduced during shipping and ruined a whole silo of talc.
Clay Minerals Society Meeting
This was somewhat disappointing in that most of these scientists seem to be involved only in playing with computers to generate increasing details on the crystal structures and interlayering of illite, montmorillonite, chlorite, mica and kaolin. The analytical, quality control and technical service people are taking little interest in the quartz problem and intend to "wait and see" as long as possible. A high proportion think their products will be labeled.
A paper of particular interest to us was presented by researchers from the State University of New York at Buffalo (abstract attached). They have developed a method to measure the surface energy of powders and have tested talc and pyrophyllite as well as clays. The entire paper and procedure will be published by the end of the year. In the meantime, I have arranged to supply the author with some characterized talc samples. It will be interesting to know if we can find differences between source areas and what effects our surface treatments may have.
I FI4MAN (mASS
t
Visit to San Adreas Mill - Western Source Following the clay meeting I visited Pete Cawlfield at the Western Source Mill - a largely outdoor operation. The laboratory capabilities there are restricted to screen analyses and Fisher Subsieve tests. Incomplete equipment is present for Alpine Airjet sizing and Scott density. There is no brightness measuring equipment since their products do not have color spec. This would be needed if a talc city product is to be made there P. Colville.
I FI-IMAN flflfl7
..vSP
THE SURFACE ENERGIES OF TALC AJD PYROPHYLLITE AS DETERMINED BY THE WICKING METHOD
Gicse1, it. F., Costanzo1, P. 7sf, van Os?, C. I., and Norris1, tflepartment of Geology;2 Departments of Microbiolor and Chemical Engineering, State University of New York at Buffalo, Eithlo NY
The sudacc energies of solids and liquids are composed of contributions from apolar Lifshitz-van der Waals (termed LW) and polar Lcwis add/base (termed AR) forces. The values of the LW and AR components of the total surface energy arc usually derived from contact angle measurements with liquids (both polar and apolar) of known propertics using the expanded Young equatiot
(1 + cose) YL -2(,Yy,/yyj+,/yyj)
whcrcLandsrefertoliquidandsoid,thc'/sarethesurfacctensions,andthe + and-superscriptsrefer
to the electron acceptor and donor panmetcrs of the surface tensiom This method works dll for solids which have smooth surfaces such as self-supporting films of
bectorite, but it is not appropriate for mare xials which do not form films. For these materials, an alternate nictbod is to deriva the amsact angles by measuring the capillary flow rate of staadard liquids through a ibm, uniform layer of powdered sample. This technique is known as wicking and the contact angles are dcrived using the Washburn equasiot
- h2tRyLcosO/4rl
whcrehis the distanccthe liquidhasmovcdintiineyisthe surfacc energyof thdiquid,Risthc average pqrc radius of the wdcr, andqis theviscosityoIthe liquid.
As an cnmple, the components of the total surfacc energy have been determined for talc and pyrophyllite. Thcsc values arc-
Component
talc
pyrophylilte
31.5 mJ/m2
34.4 mJ/m2
2.7 32
2.4 1.7
The major differencebetween talc and pyrophytlite is the slightly IargeryLkof the tatter and probably rcflccts the trioctahedral versus dioctahedral nature of the two minerals.
-32-
I FI4MAN nnn5R
October 2, 1989
P.A. Colville
Monthly Report, Electron Microscopy
K.L. Harris, Sept. 1989
During the month both electron microscopes have remained functional. 'I have continued work on the automated scheme for amphibole identification using the IJEOL Jemscan 1200EX analytical electron microscope. While at the same time performing the more routine analysis and microscopy with the AMRay scanning electron microscope.
During the month over 60 micrographs and 25 EDX analysis were done either in support of other technical groups in the laboratory or customer requests. Eleven projects were completed for this report period. These include:
Internal work for plastics group - Micrographs of fractured extrusion pellets of PET/HOPE blend with and without talc coupling agents. Micrographs of fractured surfaces of injection molded parts were also taken. The micrographs, as well as the mechanical properties, show an increase in the compatability between the two components with the addition of talc.
89-269, Technical Request - R. Sebenik, micrographs of Thompson Creek produced Molybdenum Disulfide.
89-368, Technical Request - Conpare morphology of homogenized Italian talc to the Brillante product. Both talcs showed to be very platy with the homogenized sample showing more particles in the mid-size range, thus giving a smaller mean psd. -
89-395, Request from Russ Licciardello for micrographs of Cyprufil 200 showing a non-asbestiform product.
89-394, Customer Request, Mach-i Compounding, Q.C. tapes of incoming raw material showed some optical disruption or light defraction areas which Mach-i had circled. These areas, when examined with the S.E.M. did not show the same inclusions of unmixed CPE as observed in previous extrusion test tapes.
89-359, Customer Request - The West Company, "white' specks in their bromobutyl rubber formulation. West is using Mistron Vapor but would like to switch to Cyprubond for better physicals. White" specks showed in the compound when the switch to Cyprubond. The white inclusions did not show to be talc or silane. They contained either unblended polymer or metalic magnesium in the specimens examined with the S.E.M.
I FI-IMAN flflfl5q
89-416, Customer Request - Micrographs of sample of Manville Company's roofing grade talc product milled by Cyprus to varify Manville's claim that sample contains fibrous amphibole. No amphibole material was found.
Prints of cosmetic products were prepared for cosmetic show in October. Presentl5' there is one additional request for microscopy in the laboratory.
I FI-IMAN flflflRfl
CYPRUS TECHNICAL CENTER
MONTHLY REPORT -- SEPTEMBER, 1989
MICHAEL L. CLARK
rr crinrra
730 XRD analyses were performed for Product certification on 295 sanples received fran CRC, USA, mills. Polarized light microscopy with dispersion staining and phase contrast techniques were used to corroborate some XRD results.
Polarized light microscopy is being e'nployed routinely to analyze for chrysotile in CIMC talc and chlorite products. Chrysotile has not been detected in cmtc products. Product Certification analyses perforned for individual mills were as follows: 67 XRD scans were performed on 21 samples received from Chester,
326 scans on 119 sanples from Grand Island, 51 scans on 17 samples from Johnson, 286 scans on 138 sanples from Three Forks. No samples were received fran Alpine Western Source, or Windsor. Mtalyses for quartz has been scaled down for Grand Island from every lot to representative lots and has been stepped up for Three Forks from weekly and tmanthly ccariposites to every lot.
OPERATIONS SUPPORT Johnson, VT -- 40 samples of feed, product and tailings re analyzed for
quartz content as part of a continuing project to monitor quartz concentrations at various stages of the Johnson flotation circuit (Project No. 89-061).
Yellowstone Mine, M2 -- 43 samples from selected and coirposite intervals of 1989 drill holes 3, 12, 14, 15, 18, 19, and 25 re analy2ed for mineralogy, WI and GEB (Project No.s 89-388 and 89-408). These results will be used for mine planning and development.
LABORATORY REEOFS
No.
REPORTED 70
PROJECT AND DATE RP2R2R1ED
89-370
G. Lautenschlager comparison of 2 lots of C-2 talc with an unknown
caetitor for Fuiflex Co. 9/181B9
89-392
Mr. cliff Rees Meripol-Synpol Co. --Determination of quartz
concentration in BW-200 and sunnary of analytical
technique for quartz. Report requested by 14.
Steen. 9/5189
89-4 16
Gordon Gill
Analyses for amphibole in cmic roofing-grade talc
from Veriwnt in order to verify or refute
Manville's claim of amphibole in the product.
Jxnphiboles were tvr detected after rigorous
testinq. 9/13/89
I FI4MAN flflflsl
S
syrn49ER WRtHLY EEPOI?I -- page 2
Nlchael L. Clark
INT2ALAWRflORY 1EPO1?IS
)b. REPORIED it)
89-363
Ed Mccarthy
89-4 10
Ed Mccarthy
89-4 13
Bill Cavanach
89-435
Bill Cavanagh
89-436 89-441
Sd Mccarthy Ed McCarthy
89-443
Ray Bragassa
PROJECT AND 124TH REPORTED Mineralogy and LOl for 5 sauples of Australian ore.
9111189 Mineralogy and PSO of an unknown material from Suffern Chemical Co. 9/12/89
Mineralogy of 7 saiples of a Snowflake-brand
materIal. 9/29/89
Mineralogy of material from James River Co.
9/26/89 Mineralogy of Bone White tter1al. 9/21/89 Mineralogy and Product Certification analyses of Guanq5hl talc. 9/26/89 Mineralogy of Vertal Slurry, Haichen talc, BW-325,
and Superclav material. 9/28/89
'BJIPt1ENr MAINE2A?CE
)DData General service engineer, George Delzell, performed preventative
maintenance on the coRputers of both
systems on 9/27/89. Both systegs
checked out.
,1
1ibhael Clark
copies to; E.F Mccarthy, P.A. Colville, files
I FI4MAN nnn62
PROJECT STATUS SHEET - ANALYTICAL (P.A. COLVILLE) SEPTEMBER, 1989
I
Request # 89-269 89-359
Date Request Received Requested By
6-26-89
R. Sebenick
8-7-89
E. Mccarthy
company cyprus T.c. West
Description of Work
Micrograph FloX2
Spedks in rubber coniposition
coments
compJete 9-89
compJete 9-89. Mg compound not tajc.
89-368
89-370
89-372 89-392 89-394 89-395 89-406 89-410 89-413 69-416 89-417 89-419
8-25-ag
8-25-89
8-24-89 S-31-8 9-1-89 9-1-89 9-7-89 9-8-89 9-8-89 9-13-89 9-13-89 9-13-89
E. Tiritas
Alpine
Homogenizer float samples 22 m, 11 m & 2.2 m characterize
complete -a
G . LautenschlagerJohnson
Mineralogy unspecified competitors product compare to c-2 grade
C-2 product coarser
E. Reade
Exp
calahan-flichigan talc product
complete 9-89
(4. Steen L/. Steen
Ameripol Mach 1
Analyze BW-200 sample complete 9-89 Analyze rubber samples complete 9-89
R. Licciardello Plastic
Require micrograph of cyprufil product
complete 9-89
R.Piniazkiewicz Yellowstone Mineralogy of 1989
Mine
Drill Hole samples
continuing to end of year.
Suffern
Industrial
Mineralogy unknown
complete 9-12-89
W. cavanh
Paper
Mineralogy Snowflake mill samples
complete -z-ag
L'J. Sevy
Manville
Product certification Roofing grade
No amphiboles found
E. Mccarthy
Sales cmti
comparison cni versus competitors Barites
In progress
R. Licciardello RBC md
Identify talc filler in caco3/cantalc mixture epoxy hardener
. .s
Request # 89-434
89-436 89-437 89-441 89-443 89-450
Date Reques t Received Requested By
Company
9-14-89
R. Licciardello Congoleum and Landels
Description of Work
"Sand" contarninerit in shipment - silo sample car, lines, felts
Comments
complete 9-18 Sand - Quartz
9-21-89
E. Mccarthy
Mineralogy Bone White
complete 9-21-89 Hydroxyapati te
9-21-89
R. Zazenski
Alpine
Shipment samples Italian talc
Expected 10-5-89
9-22-89
F. Beyl
Development Mineralogy Guangshi talc Complete 9-26-89
9 -22-89
W. Pratt
Paper
Mineralogy 3 talcs for use complete 9-28-89 In cascade Product
9-30-89
N. Keener
cosmetics
Evaluate 2 different
Expected 10-13-89
Vermont taics morphology
of..-. r?v.
STATEMENT 229
?OC'
KN
Li.\1%tC
CIfI TALC -. DIVISION OF CYPRUS MINES
329-18
CIII MINING AND MILLiNG OPERATION REPORTS
b-Wt*h.
4aAZ 4k t444#rtrd& Lb?.O
JAN 1 - FEB 28, 198PA0GE....14.
iF .J1,
'.
ACTUAL
PLAN
VAgIANCE
.
ACTUAL
PLAN
.
V.ARINU
lOt
c*W%$t ! It41.O3aL're ti
iWi&!W z1qwcssI-.
kp -'qtr54$
I
22Oittt55t'
3Q2,CR
95CR
'i3'
4,522 r
973
292 132 12,009
2,266 2,269
k ;atj
mat'y
if7i70,r!4t
;h$j3.&i
23 12,140
2,254CR
HILLING LABOR
.2,254CR
TOTAL LABOrt
A13t E$
.
292CR 109CR
13).
CUSTOMER CREDITS OTHER CRUDE USED
.
't
15,271 15,271
.
10,095 10,095
:-
rtfzo'7tct tfl*fl&3t678J4ii.
292 228 96,301
116 99,967
,l76CR 5,116CR
_._1s.Q.2CR
. \2 .06 1,
...
292CR . 112CR 3,586
2 &.
.
.
.
It
.
.
164CR 126CR 214CR
33,214 6,355 345
, 4fl
16,190 26,913
10,079 3,050
16,2Of 3),899 6?.ISR
C
18
126 204
C
PURCII. PRICE VA(.-flACS PURCH. PRICE VAR.-CHEM PURCH. PRICE VAR.-OTHER
414CR 126CR 364CR
CO, 1
fl\3,724 3,05) 345CR
SALARIES
TAXES
.
FREIGHT SALES TAXES Cr1MILtLCALLD.L
'PROFESSIONAL SERVICES
flfl
.
U) DEPRECIATION
3,98b
TOTAL FIXED COSTS
13,451
376 h7S
f9SOfl
c
_______
32.380 5t,596
?fl1J
rUrAL 1LL1N(i...cST
lctl,a_15
1445
.
41
.
126 364 11.thb.6
20,158 6,IQO
1.flflfl
'4O!tfl?L%
.
6,100 376CR
32,400 61,798 210,255
865tJ 20
10,202
19,44p
. . .
. .
.
PSEG Pub!ic Service Electric and Gas Company
STATEMENT OF ELECTRIC CHARGES
52 518 950 9'? IND
CYPRUS IND MINERALS ATTN ACCTS PAY 651 METUCHEN RD
S PLAINFIELD NJ 07080
SEP 1987
KILOWATrS
RATE LPL
KILOWATr HOURS
PLAINFIELOSTRtCT
BLOCK
AMOUNT
10.0
120
510.0
ON-PEAK
B41ERMEOXA1W 3$QO. OFFPEAK t.dI6OO
mao
92&7!
54O.6O'
ON-PEAK
9830
R4IERMEQIA1Et 1200.: .W883C'
OFFPEAK k22OG .1aseao:.
ENERGY ADJUSTMENT
SERVICE CHARGE
SU&TOTAL c
522C0 S
TOTAL
eBflet!
267.85
to5I176 CR 33S567 $
3.785. *
fl-4071 7IM 71/16
I P1.1MM! AAAAR
Public SoMca Electric and Gas Ccmpa,y
STATEMENT OF ELECTRIC CHARGES
52 518 950 9 7 TNO
CYPRUS IND MINERALS ATTN .ACCTS PAY 651 PIETUCIIEN RD
5 PLAINFIELD NJ 07080
MAY 1987
KILOWATTS
RATE LPL
KILOWATT HOURS
PLAINFTELISTRICT
BLOCK
AMOUNT
.1' 506.0"
ONPEA K 8.7OQ
INTERMEDIATe. '.0003 OFFPEAK 1.0600
. 882.36 0100 536.36
ONPEAK INTERtDIATE'L
OFFPEA K
8000 k7000
SUBTOTAL
.091)090 O7883O .058k80
1.4? 6.72 S 720.72
OOO
471+8,56
ENERGY ADJUST1ENT
1592.86 CR
SERVICE CHARGE
StJTOTAL. (
3295.1kS
kOO.CO
55006 5
TOTAL. I
3695.Ik. *
03-407! 7811 tiThe
I FI4MAN nnns9
Public Service Electric and Gas Company
STATEMENT OF ELECTRIC CHARGES
fl-
52 IB 950 9 7 IMO
CYPRUS WD MINERALS ATTN ACCTS PAY 651 METIICHEM RD
S PIAINFTELD NJ 07080
JAN 1987
KILOWATTS
RATE LPL
KILOWATT HOURS
PLAtNFIEL(bISTRICT
BLOCK
AMOUNT
96.0'
t2O
ONPEAK 755():
72.80
INTEkHEDXATEL .9008:;
Ios8o I
OFFPEAK: .90001k .:369000
IWThftKrOrATEt
OFF-PEAK
6800::
20t
33IiOO
SUBTGIAL C .082930 .676961
1,104.60 S 563.92
16O3,2O
ENEGY ADJUSThENT t.
273.630
sERVIE CHARGE
SUBTflL c 3.OI2I9S
koioo::s
TOWAL( 3.tI12&I9*
95-4071MM 2IZ
I FI-IMAM nnn7n
Public Service Electric and Gas
PSFG Company
STATEMENT OF ELECTRIC CHARGES
52 518 950.9 7 HID
.j.
CYPRUS P40 MINERALS ATTN ACCTS PAY 551flETUCMEN RD S PLAINFIELD NJ 07080
JUM 1987
KILOWA1TS
RATE LPL
KILOWA1T HOURS
PLAINFIEL%ISTRICT
BLOCK
AMOUNT
100.0 8.0
518.0
0WPEAK
9.'sOOO
INTERMEDIATE 1.0600
0FFPEAK 1.OGOO
ONPEAK
INTERMEDIATE
OFFPEAK
9000
'sOO 1s7800
SUBTOTAL
.090090 .078830
.058's8O
ENERGY ADJUSTMENT SERVICE cHARGE
SUBTOTAL
57200 5
TOTAL
9'sO.00
8js8
S's9.08
1,'s97.5G S 810.81 31.53
2 795 .3's
1,656.570
3's78.67 S
'sOO.00
3,878.67 *
25-407! 7SMWM
I FI-IMAM flflfl7l
Sflj/SI2:\ I)
Public ServIce Electric and Gas
Company
STATEMENT OF ELECTRIC CHARGES
r
COPY
52 518 950 9 7 HID
CYPRUS HID MINER4LS ATTN ACCTS PAY &51 METUCHEN RD S PLAD1FIELD NJ 07080
COPY
JUN 1987
KILOWATTS
RATE LPL
KILOWATT HOURS
PLALPIFIELGJISTRICT
BLOCK
AMOUNT
100.0 8.0
518.0
ON-PEAK 9.k000 INTERMEDIATE 1.0600
OF&-PEAK 1,0600
ON-PEAK INTERMEDIATE
OFF-PEAK
9000
kOO
1i7800
SUBT0TA
.090090 .078830 ,058k80
ftDJIJSTMENT
SERVICE OIARGE
SUB-TOTAL
5fl00 S
TOTAL
940.00 8 .k8
fl9.OB
Il97.56 S
81O.8I 31.53
2795.3k
i656.57*
3,lrlS.67 S 400.00
387$.67 .
16-4071 7lMl/lS
I FI-IMAM 00072
Public Service Electric and Gas Company
STATEMENT OF ELECTRIC CHARGES
L
52518 950 9"? 1140
CYPRUS IPID MINERALS ATTN ACCTS PAY 651 MEIUCHEN RU
S PLAINFIELt3NJ 07030
JUl 1987
KILOWA1TS
RATE LPL
KILOWA1T HOURS
PLAINFTELBISTRICT
BLOCK
AMOUNT
100.0 8.0
's66.O
ONPEAK INTERMEDIATE
OFFPEAK
9.Is000
1.0600 1.0600
ONPEAK INTERMEDIATE
FPEAK
6200 200
38200
SUBTOTAL
.090090 .078830
.0581s80
ENERGY N)JUSTMENT SERVICE (BARGE
SUBTOTAL
's's600 S
TOTAL
91s0.00 B .'s8
1s93.96
1,fl2.W$ S
558.56 15.77
2,233.9's
1,291.66 CR
2.959,05 5
'$00.00
3,359.05 *
Sa.4011 78M '"86
I FI4MAN 00072
Public SeMce
& Electric and Gas
STATEMENT OF ELECTRIC CHARGES
52 518 950 9 7 IWO
CYPRUS IND MINERALS ATTN ACCTS PAY 651 FIETUCHEN RD
S PLAtNFIELD NJ 01080
APR 1987
KILOWATTS
RATE LPL
KILOWATT HOURS
PLAINF lEl8jsrptcr
BLOCK
AMOUNT
112.0
12.0
ate-flAk.. 8.1100
IF4TERMEDATE .1 .0600:
0F&PEAK : 1.0600
I.NTERtIEDIATE 0FF-PED*(
10000 200
56200
SUBTOTAL
.090090 .018830
.058k80
.915.O
12.12
532 12
== =
=
1 k59.$8 S
.900.90
15.11
3,286,58
ENERGY ADJUSTPIENT
.SRVICE.CHA%E
= SUBTOTAL
1923.01 CR
3,1110.12 S ll00.00
66400 S
TOTAL
Ie1k0.12 *
n-fl 7111 jIma
I FI-IMAN 00074
j\ flC
Service
& GPuECbloelmcictpriacneynd Gas
STATEMENT OF ELECTRIC CHARGES
-- -- -1
52 518 950 9 7 P40
CYPRUS IWO MTNERAIS ATTN ACCTS PAY 651 METUCHEN RD
S DIAIMFTEID NJ 07080
MAR 1987
KILOWATTS
RATE IPI
KiLOWATT HOURS
P1AINFTE1i5TRlCT
BLOCK
AMOUNT
6.0 51810'
ONPEAK 8.1.700:
IN1EkIIEDIATEt I.0600
OFFPEAK 1.00O
ONPEAK
INTEjMEDIATE
OFFPEAK
9600
J$Q..
558OO
SUBTOTAL C
.090090
.osfleo:
ENERGY AD.JtjsThtj4T .
SERVICE CHARGE
SUBTOTAL
65860 S
TOWAL (
882,36 6.36
5I9.O8.
1.437.8O S
31.53 3.263.18!
l965.63o
3.691.71, S 'eOO.00
1,091,71, *
95-4071 MM lVt5
I FI4MAN 00075
p sii Public Service Electric and Gas Company
STATEMENT OF ELECTRIC CHARGES
52 518 950 97 IMP
CYPRUS HID MTNERAIS ATTN ACCTS PAY 651 METUCHEM RD
S PLAINFIELD NJ 07090
DEC 1986
KILOWATTS
RATE IPI.
KILOWATT HOURS
PIATNFIELD3ISTRICT
BLOCK
AMOUNT
8.O'
486.0-
ON-PEAK 7.550ff
XNTfl*IEOXATES .966G
OFFPEAK
.900fl
ON-PEAK
INTERtIEDIATEV OFFPZAK
101iO$
200
Ie86OO
SUB-TAL (
.OYOkgO .Ok8OCO
NERGYA0JUSTMEP4T
ER VICE CHARGE
SUBTOTAL (
59206'S
TOWAL C
860.70 7.20
1.3051.30 S 862.147
.
2.332.80
1400.960
'iIfl71 S
_--4?40.00 k5137I %
{5-4O7 MM '2/8$
I FI-IMAN flflfl7R
I FI-IMAM 00077
r iLY1fl1 oain -
STATEMENT OF ELECTRIC CHARGES
52 5ff 950 F . IMP
CAPTYTrPI9tJ!SCC!!4'TCfl rnyr'EPLr
5 P1ADIFIFLI) NJ UTURQ
sur
KILOWATTS
RATE L P1 KILOWATT HOURS
PLA!MF!VUbISTRICT
BLOCK
AMOUNT
57.0
6.3
325.0
ONPEAK INTERtIEOIATE
OFFPEAK
8.'5O0 .9000 .9000
==
'e98.75
5.67 292.50
SUBTOTAL
796.92 S
O>JPEAK
6080 .082930
50k. 21
INTEWIET)IATE
160
OFFPEAK
3k080
.070490 .0k8000
11.28 1.635.Rk
:NERGY ADJUSTMENT ;ERVICE CHARGE
SUBTOTAL
L3320 S
TOTAL
- 273.09 CR
2,675.16 S
'400.00
3,075.16 *
Il-Ion NM1Vfl
1 FI-4MAW flflfllR
COPY
(cj I'SI!AuI ruuppcoarypc
STATEMENT OF ELECTRIC CHARGES
[&iTiiEtiJthEpfkb
S PLAINFELD NJ
H
D?DRDj
52 SiB 950 8 9 DID
CYPRUS IND MINERALS ATT ACCTS PAY
P 13 BOX 405 S PLATNFELD NJ 070R0
COPY
1986
KILOWATTS
RATE LPL
KILOWATT HOURS
PL ATI'IFI EL.SiSTRICT
BLOCK
AMOUNT
6ok-
k5.6
OtlffiAK 8.7500
!NTERNEOThtEI .9800
OF-ffiAK
.9000
ON-PEAK
INflWEbIATE
OFF-PEAK
400
55680
SUU-TOTAt.
.09 930
0701e90 .01900
770. 00'
5.76
a=n41n9.f0lk
tt9k.8O S
796.13 11.28
2672. a
EPERGY AP4JSTNENr V SERVICE CHARGE.
StETOtAL
65k'sO S
TOTAL
nflmk.km3.23.0
s.231.62 S
ntafl.*4a00m.0n0
k,631.62 *
IMM1VIS
C
I FI-IMAM 00079
COPY
PSEG PublIc ServIce Electric end Gas Company
MENT OF ELECTRIC CHARGES
V!HF!QRDM _!7t4
5. 950 8 9 HID
CYFk 2 IND MINERALS
APTITI
ACCTS PAY BOX. 405
S PLAINFIELD NJ 07080
COPY
APR 1986
KILOWATTS
RATE LPL
KILOWATT HOURS
PIAINFIELJbISTRIa
BLOCK
AMOUNT
177.6'
4I.6
t 2. O
OIl-PEAK 7.5500
tNTEPPIEDtATT .eOO
OFF-PtAK
.9800
t,38O.
37.n
ON-PgAK INTaWpIflATET
OPFP!AK
ENERGY ADJtJST?Ny t
lisso
320
56800
st's-TOTS-
.Ofl938
000eyoiego
1afl39.tQ1 968.6! 22.56
2.726.46
6%980
SERVICE CHARGE
StIB-TOflL
5.09O.72 S
-5 400.Ob
6686G S
TOTAL '
5.s9O.72 *
95.4071 UM 'VU
I FI-IMAN flflflRfl
CPPY
&\
Public Service Electric and Gas
'J) U Sj(j Company
STATEMENT OF ELECTRIC CHARGES
METUCHEN RD
F PLAINFIELD NJ
07380 1
2 51& 9fl S c INC
rvCYPtS 7V MtWEP.1S
P[! 'IT!r'?LiC4nC!rNTCIF1! 'VJ 3702M
CCPY
t'AP i'8e
KILOWATTS
L1RATE
KILOWATT HOURS
fL:ZIt_IClfWDI5TRICT
BLOCK
AMOUNT
302.'s
8.0
'$67.2-
ONPEAK 7.5500
INTERFIEDIATE .9000
OFFPEAK
.9006
ONPEAK INTERMEDIATE
OFF-PEAK
ENERGY ADJUSTMENT
'$9760
320 's7200
St2TOTAL .082930 ,.070k90
,0'#RQOO
SERVICZ CHARGE
S1J3TOTAL
97Z80 S
TOTAL
2,283.12 7.20
's2O.48
271O.6O S 's.126.60
22.56
2)5.6O
658,138 CR
8,'s66.68 S 400.00
8,866.613 *
&4011 MM 'V$5
I FI-IMAN flflflRl
The Energy People
STATEMENT
651 METUCNEN RD S PLAINFIELD NJ
07080
52 518 950 9 7
IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 405
S PLAINFIELD NJ
07080
JAN 88
OATh
KILOWATTS
RAW LPLT
KILOWATT PillS
SLOCK
RAW ThERMS
PLAINFXELD
DISTRICT
BLOCK
AMOUNT
I
124.0 ON-rEAK 36.0 INTERMED
500.0 OFF-PEAK
8. 17 0000
1.060000
1. 06 0000
ON-PEAK INTERMED
OFF-PEAK
5000 200
42600
ENERGY ADJUSTMENT
SERVICE CNARGE
.090090 .078830 .058480
SUB-TOTAL SUB-TOTAL
1,013.08 38.16
530.00 1,581.24
450.45 15.77
2,491.25
-1,384.34 3,154.37 400.00
TOT KIlN
KW CONSTANT
47800
200. 000
TOTAL
$3,554.37
I FI-IMAN 000R2
Q)VSLLi - The Energy People
STATEMENT
651 METUCHEN RD S PLAINFIELD NJ
07080
52 518 950 9 7
IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 405
S PLAINFIELD NJ
07080
DEC 87
DATE
KILOWATTS
p*jt LPLT
KILOWATT KRS
flOCK
RAJE ThERMS
PLAINFIELD
DISTmCT
BLOCK
AMOWT
80.0 ON-PEAK
6.0 INTERMED 456.0 OFFPEAK
8. 17 00 00
1.060000
1. 06 00 00
ON-PEAK INTERMED OFF-PEAK
ENERGY ADJUSTMENT
SERVICE CHARGE
5600 400
36000
.090090
.078830 .058480
SUB-TOTAL SUB-TOTAL
653.60 6.36
483.36 1,143.32
504.50
31 .53
2,105.28
-1,216.36 2,568.27 400.00
TOT KWH KW CONSTANT
42000
200. 0 00
TOTAL
$2,968.27
I FI-IMAM 000R2
FACE
I
SERVICE USE HISTORY FOR THE FOLLOWING
ACCOUNT NUMBER 52518950 %
CUSTOMER NAME CYPRUS 1MB MINERALS
SERVICE ADDREsS 651 METtJCHEN AVE
ELECTRIC
RATE:
LEt
50111W PLAINFIELD
07080
ON PEAK
BILLING
MEASURED
MONTH
1<14
ON PEAK BILLED
KW
86, JAN 86, FEB 86, MAR 86, APR
86, MAY 96, JUN 86, JUL 06, SEP 16, OCT
1 1 1 1 1 1 I 1 I
.0 1552
.0 174.4 .0 302.4 .0 177.6 .0 340.8 -0 88.0 .0 94,4 .0 57,0 .0 99,0
p.
INTERMEB. OFF PEAR BILLED BILLED
KW KW
16.0 20.8
8.0 41.6
12,6.4
6.4 9.6 6.3
.1
369.6
52.0.0
467;2 512.0
481.6 465.6 536.0 325.0 492.0
.
ON PEAK KWH
9,280 14,090 49,760 11,680 49,600 9,600 9,920 6,080
7,600
MORE .:>
p,
p
P
INTERMED.
OFF PEAI<
KWH KWH
P 320 43,680
640 69,920
320 4?, 200
P 320 56,800
1,280
49,280
160 55,680
480 53,760
160 34,080
0 39,400
P
TOTAL . KWH
53,290.00 84,640.00 97,280.00 68,900.00 100,160.00 65,440,00 64,160.00 40,320.00 46,000.00
MONTHLY BILL SPECIAL
ELECTRIC
BILL
S CONDITION
$4,446.78 $6,199.09 $8,866.68 $5,490.72 $9,410.96 $4,631.62 $4,719.47 $3,075.16 $3,428.07
<= MORE
S S
S S
S
5
S
.
S
S
S
S S
S
I FI-IMAN 000RL
PAGE
2
SERVICE USE HISTORY FOR THE FOLLOWING ACCOUNT NUMBER 525i8950 CUSTOMER NAME CYPRLIS INI) MINERALS
S'ERVICE ADDRESS 651 METUCHEN AVE
ELECTRIC RATE
LPL
SOUTH PLAtNFIELD
07090
ON PEAK
ON PEAK
BILLING
MEASURED BILLED
MONTH
KW 1(14
86, NOV
DEC JAN 97, FEB 87, MAR 87, APR 8?, MAY 87, JUN
1
1 1 I 1
i 1
0 960
0 114A)
0 960 0 6040 0 I080
112 0
0 108,0
.0 IO00
INTERMED BILLED
RU
A 80 120
60
l2e
1
ELO
OFF PEAK BILLED
1(14
4940 4860 4l00
0
SILO 5O20 5060 5180
END OF REPORT
ON PEAK KWH
12,200 10,400
6,800 49,600
9,600 10,000
8,000 9,000
MORE =>
INTERMIZD
1<1411
0 200 200
0
400 200
0
400
(3FF PEAR KWH
40,800 48,600
,400
0
55,300 56,200 47,000 47,800
TOTAL KWH
53,000.00 59,200.00 40,400.00 49,600.00 65, 800.00 66,400.00 55,000.00 57,2.00.00
MONTHLY BILL ELECTRIC
$
SPECIAL. BILL
C OND :r T ION
$4,180.65 %4,51371 $3,412.19 $, 958.50
$4,091.74 $4,140.12
*3695,14
$3,878.67
END OF REPORT
(= MORE
I FI-IMAN flflflRS
PAGE '
SERVICE USE I-I I STORY FOR THE FOLLOWING ACCOUNT NUMBER 52510950 CUSTOMER NAME CYPRUS IN!) MINERALS
SERVICE ADDRESS 651 METUCHEN AVE
SOUTH PLAINFIELD 07000
GAS BILLING RATE MONTH
THERMS
LVG 86, JAN 1 86, FEB 1 06, MAR I 86, APR 1 86, MAY I 86, JUN 1 06, JUL 1 86, AUG 1 86, OCT 1
5,20(L0
544LO
3,30(L0 5,263-0 3,369-0
2,6520
1.386-2
2,0686
MONTHLY BILL GAS
$
52,344-88 $3,16740 $3,260J33 52,019-65
$3,i5794
$2,05984
SI,644i7 $9I035
S1,4091i
SPE:CIAL BILL
CONDITION
MORE:
PAGE
2
SERVICE USE HISTORY FOR THE FOLLOJING ACCOUNT NUMBER 52516950 CUSTOMER NAME CYPRUS:ND MINERALS
SERVICE ADDRES S 651 METUCHEN AVE
.StUTH PLAINFIELD . 07080
GAS BILLING RATE: MONTH
LVG 86, NOV 1 86, DEC 1 87, JAN 1 87, FEB 1 87, MAR I 07, APR 1 87, MAY I 9'?, JUN.
1'HERMS
2,2756 3,8729
3,1 773 3,?fJ52
3,7199
2,769.3
2,3429
1,920.'?
MONTHLY BILL
GAS'
$
SI ,71867 $2,05601
$S12,070I120.509
$1 ,97868 s1,49:L20
SI ,2I2i8
S1,01648
SPECrAL BILL
CONDITION
END OF REPORT
I FI-IMAM 000gB
Public Service Electric and Gas
PSI?iG Company
STATEMENT OF ELECTRIC CHARGES
52 518 950 97 DID
CYPRUS IND MINERALS ATTN 4CCTS PAY 651 METUCHEN RD
S PLAD1FIEID NJ 07080
AUG 1987
KILOWATTS
RATE LPI
KILOWATT HOURS
PLAIMFTELtIOISTRICT
BLOCK
AMOUNT
12G.O
l's.O
518.0
ONPEAK 9.'&OOO
INTERMEDIATE 1.0600
OFFPEAK 1.0600
ONPEAK
INTERMEDIATE
OFFPEAK
12200 200
57G00
SUBTOTAL
.090090 .078830
.058's80
B'IERGY ADJUSTMENT
SERVICE U-lARGE
SUBTOTAL
70000 S
TOTAL
1,1BIs.IsO
1Is.8'$
5's9.06
1,l's8.32 S 1,099.10
15.77 3,3G8.'s5
2,027.27 CR
Is,20's.37 S 'soo.00
's,GO's.37 *
_4O?l 7$M il/Be
I FI-IMAN 000R7
The Energy People
STATEMENT
651 METUCHEN RD S PLAINFIELD NJ
52 518 950 9 7
07080 IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 405
S PLAINFIELD NJ
07080
OCT 87
DATE
KILOWATTS
RATE LPLT
KILOWATT KRS
BLOCK
-9W 112.0 ON-PEAK 50.0 INTERFIED SQO OFF-PEAK
8.170000 1.060000 1.060000
ON-PEAK INTERNED OFF-PEAK
I
10800 -.090090
800 . 1178830
33000\ .058480
ENERGY ADJUSTMENT
SERVICE CHARGE
RATE ThERMS
q
PLAINFIELD
DISTRICT
BLOCK
AMOUNT
)
9I5.04
' 53.00
.04 SUB-TOTAL4I 1,428.08
*972.97
63.06 _ 2,222.24
SUB-TOTAL
-1,436.47 3,249.88
400.00
TOT KWH
1(14 CONSTANT
49600
200.000
TOTAL
$3,649.88
I FI-IMAN flflflRR
TONTS oPRtaODUCrEyDe.
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986 fliP
ENERGY USAGE REPORT 1986
it.
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Location So. Plainfield, N. .3.
.1111' liIa SEPT. OCT. NOV. DEC. TOTAL
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PROPME FORK LIFTS ONLY
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COMPANY CODE: 3Z9
DEC 1986
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PAGE 90 01/29/81
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PLEASE REMIT TO 1100 HARRtSON AVE., KEARNY, N.J. 07029
r
TO CYPRUS MINERALS CO 651 METUCHEN RD * SO PLAINFIELD N J 07080
L
ACCOUNTNO.
KC600 STATEMENTDATE
PAYMENTS RECEIVED AFTER THIS DATE WILL APPEAR ON YOIJB NEXT STATEMENT
J
1I/3O/1
12/23197 12/23/87 t2t31/S1 01/13/08 01/10/88 01/27/88
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BULK LIFI b
INTERNATIONAL INCORPORATED
HARRY WILKE
Regional Sa'es Manager
455 Maple Avenue Carpentersville, IL 60110
(312) 4286059 Telex: 282565
I FHMAN nnnq7
eyj '!1 .15
Lost N 4!WJCd
GIY4
3V]LV1I5f0l4flSIfl
ii
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TIER-RACK
CORPORATION
706 CHESTNUT ST. ST.LOUIS,MO.6tO
CHestinfl 1-SISZ
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Ptu,t Numbers
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USE THESE STURDY
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$1. LduIs:4oe1ioI (3W) 241.5451
I3USS!JI1U &3UO
I FHMAM AflIflA
Federal Communications Commission
Approved by 0MB 3060-0128
F.zpreR 9/30/87
INSTRUCTIONS FOR COMPLETION OF FCC FORM 574
JUNE 1985
PRIVATE LAND MOBILE AND GENERAL MOBILE RADIO SERVICES
(Use Instruction Sheet Bearing Same Date As Application Form)
FCC Form 574 is used to apply for new or modified radio station authorizations in the Private Land Mobile (Part 90) and General Mobile (Part 95) Radio Services. The following instructions tell what information is needed in each item of Form 514. For your convenience, they are numbered the same as the corresponding item numbers on the form. FCC Form 574A is required when applying for trunked or conventional systems to operate in the 806821 Mflz and 851-866 MHz frequency bands (Subparts M and S of Part 90).
WARNING
As a signatory party to internationa' treaty agreements, the
FCC performs certain actions regarding the use of radio: The technical details of your station parameters may be reported to the International Telecommunication Union, tieneva, Switzerland and to countries which border on or are in close proximity to the United States. This information along with data reported by other nations will be used to protect reported stations and aid in resolution of interference disputes between licensees in different countries.
1
I FHMAN Anini
Certain stations, because of their geographic location, would be best protected by provision of additional information. Specifically, this includes any proposed station which is located in the region north of Line "A" as defined in Section. 1.955 of the Commission's Rules, or in the State of Alaska east of Line "C". If the desired station is to operate in the 806-821/851-866 MHz bands, please consult Public Notice 3465 or Subpart S of Part 90 of the Rules for available frequencies near the United States/Canada/Mexico bottlers.
For your convenience and ease of determination, a list of all States and counties within those States above line "A", for which applicants may wish to submit additional information, has been included at the end of these instructions and designated Appendix 1. In addition, a new form labeled FCC Form 574-B has been developed for supplying this information. However, in the belief that the operational characteristics for the majority of Land Mobile and General Mobile stations are quite similar, submission of all of the data requested by the ITTJ or other nations imposes a somewhat heavier burden on applicants than would seem neces-
Therefore, the FCC will make certain assumptions which reflect the typical station in these services Carefully review the list below with respect to your particular situation. If you believe that these assumptions would leave your station insufficiently protected, provide the correct data on an FCC Form 574-B and attach it with your application. If you do not provide the actual data and an interference problem arises involving another country's station, your station will be protected only to the limit of the FCC's assumptions.
The following station parameters will be assumed unless otherwise stated:
Antenna Polarization. All stations will be reported as having antennas with vertical polarization.
Antenna Gain. Since the output power and effective radiated power are requested, antenna gain will be calculated by the FCC.
Antenna Azimuth of Main Lobe. We will report each base or mobile relay station as having an omnidirectional (360 degrees) azimuth. We will assume that each control station associated with a mobile relay station has a directional antenna with its azimuth of maximum radiation directed towanF the mobile relay station.
Beamwidth. Where an omnidirectional antenna is assumed, beamwidth has no relevance, and therefore, no assumed value will be used. For control stations we will assume 20 degrees.
Regular Hours of Operation. All stations will be shown to operate twenty-four hours per day (000 to 2400).
Class of Operation for HF Fixed Stations. All HF Fixed applicants must file Form 574-B. Therefore no assumption will be made.
Receiver Information. All stations specified on the same application form are assumed to be communicating with each other as a system. Receivers will be assumed to operate at the same location as the transmitter.
2
I FHMAM (1A1A2
In other words, we will assume that the receiver site for a mobile station transmission is the location of the associated base station. The receiver site for a base station transmission will be assumed to be the area of operation of the associated mobile stations. For a control station transmission, the location of the asso-
ciated mobile relay station is the location of the receiver. HF STATION NOTICE
All stations proposing to operate on Frequencies below 27.5 MHz must complete an FCC Form 574-B and submit it along with a completed Form 574. Failure to do so will result m the return of your application without Further action.
GENERAL INSTRUCTIONS Tear off the front sheet of the Form 574 labeled "Work Sheet"
and complete each item. After you are certain tht all information on the work sheet is correct, complete the license application by using a typewriter, if additional space is needed for any item, use additional Forms 574(with pages numbered), attachments, or the reverse side of the application, whichever is appropriate. In the event the frequency you are requesting is subject to the frequency coordination requirements (see Rule 90.175) and you intend to comply with those provisions by obtaining a recommendation from one of the recognized frequency coordinating committeEs, you may, at your option, remove the "yellow" carbon copy and mail it to tbat organization with your request. After you have complied with all requirements of the rules, send the completed pplication form, with the remaining carbon copies attached, to Federal Communications Commission, Gettysburg, PA 17325. Keep the work sheet for your tile copy. Applications should be tiled with the Commission at least sixty (60) days prior to the date upon which the radio facilities are required to be in operation.
The application Form 574 has been designed to accommodate six (6) permanent locations. Letters A through F are to designate the separate locations for each page of the Form 574. PLEASE NOTE THAT WHEN SECOND AND SUBSEQUENT PAGES ARE REQUIRED, THE SECOND AND SUBSEQUENT PAGES WILL USE LUTEES A THROUGH FTO DESIGNATE THE ADDITIONAL LOCATIONS ON EACH OF THESE PAGES, AND THE PAGES SHOULD BE NUMBERED APPROPRIATELY. NO MORE THAN SIX (6) DIFFERENT PERMANENT LOCATIONS MAY BE LICENSED UNDER ONE CALL SIGN. SEE INSTRUC. TIONS FOR COMPLETION OF FI'EM 33 "SYSTEM LICENSING".
Letters A through F for Items 1-11 correspond to Letters A through F information n Items 13-17 and 26-29. When more than one class of station (see Item 2 of these instructions) is proposed to be at a common location, use the same permanent location letter A through F and a separate horizontal line entry for each class of station, and furnish the information required by Items 1-11 for each separate class of station. For example, if it is proposed to install a base station, a mobile relay station, and a
3
I FHMAN flfl1fl2
fixed relay station at cornnion location "A", the appropriate information for Items 1-11 must be entered on three (3) separate horizontal lines. The next separate permanent location would use letter "B", etc., (see sample 5). It is requested that the applicant begin by inserting the parameters of the principal base or mobile relay station on line "A" (plus any other different class of station at that location), followed by control station, fixed relay stations, etc.
Applicants for all control stations in the 470-512 MHz band must furnish the information requested in Items 1-11. Applicants for mobile units in the 470-512 MHz band must furnish the information requested in Items 1-6. Applicants for control stations with antenna heights meeting the 20 foot criteria and/or for mobile units in the 806-821/851-866 MHz bands must furnish the information requested in Items 1-6.
All other control stations with antenna heights meeting the 20 foot criteria, itinerant stations at unspecified locations, stations at temporary locations and mobile units are required to enter the information requested in Items 1 through 5. Items 6 through 11 should be left blank. Since letters A through F are reserved for permanent location statioas, entries for control stations meeting the 20 foot antenna criteria, itinerant stations, temporary location stations, and mobiles begin with the letter (CD, (see samples). The total number of control stations on the same freQuency meeting the 20 foot criteria may be inserted on one line. However, separate letters and separate Lines should be used for cases where different areas of operation are involved.
If additional pages of Form 574 are required to detail all of the stations and/or frequencies to be used, only Items 1-29 need be completed on pages numbered 2 or greater. However, the application must be signed on all pages.
If your application is approved, a license will be mailed to you. This authorization permits you to commence operations. (Note: It is a violation of Federal Law to begin transmitting prior to obtaining an authorization.) If your application is incomplete or filled out mcorrectly, it will be returned along with the reasons for its return. Applications which are not in good order will take additional time to process. You are, therefore, urged to be very careful when completing the application. Each entry on the Form 574 must be complet in itself, so please do not skip any item which is required. Do not use entries such as "On File", "No Changes", "Does Not Apply", "Same as.. ", etc. Also, if corrections are found tobe necessary on items 1 tint 25, please retype the FCC Form
4
I FHMAM nAIAd
APPtICATION PO RADIO STAflON AUIP.ORIZATIOH IN THE PRIVAYt RADIO SERVICCS
(IndiaMal. Land transpo,t.tIon. Public Safety. Radio Loeatlon,
Speolel Em.,.ncy.nd 090.111 Mobile)
n&. o-IoSnc6onnlIc C_IDIOm. of FCC ransy.
Am. 1918) I ad FCC Ibm a flflIIad ..sc.
040IcIWotSInc Fd_I IoPm,oCaDmI.P._IA%i,4Sm..t em. Ible_IlIc lSS1 .Il000,00.AlIIcK.dtl
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5
I FHMAM AflinS
:rAPPLICATION FOIl RADIO STATION AIJUIORIZATION IN ThE PaIVATE RADIO SEAVIC6S
((noustdsl. and T.an.poatMioti. Public SsMly. Radio Lac*tIo.n.
Sacial Es...9.uysnd G.n.nl Mobil.) - . - ....
Rn.tno4wctanlO.cn.n4is,Scccta ,1. .
laaaj
a,apCcaaInncn..a.Is
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by 0*10 S0on2a
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rt5Oct04 CA 20 ft. ant an. bei8I.t I. an4 .obiaunc.. ICC Fits 314-A asat be noiaca& aid .t.pl.d
to the FOrt 314.
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141 OAk ltd1. lIo.d to. Inno. . CA 9)6)3 (209) 632-3)31
.0 l.a no&I.Cna- In .nWaaU..sIniln-1 John A. Osith. Ohs 3. A. 1)laponfl CdOpany
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The applicant 1. .n le 1 th
bn.atne., of dk.po.In ot t an.
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205,
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6
I FHMAN flawS
APPUCM1ON FOR RADIO STATION AUTHORIZATION IN flOE PRIVATE BAWD SERVICES
IlndIuirI. Land Ttsn.potiSlIon, Plibilt S.tety. Rodlo thcaljon.
o..d In 0*40
a9_aa........-......I
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760 240 19-14-0011
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St.pl ron 5764 to For.. 574.
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P toT -*00! Cap- to
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P.O. Io* 906
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9*aI. R.dIo as.. .....
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05000_nw p_ppn dtos6S
"'"' S.t1 J. ColiLni1) /7Willful tilts .tatcm.nt, mad, on
thIs toni a,. punishabl, by tin. ' C'
)#trn/,tJ. (I ( .O4L.4)snd/or Impplsonmsat. US. Code
ntis is, Section lOot.
'-. AlAtliolOto
7)7 334OI
42843
0lCu0050P//0aioMuUa. otantlSolS..3o 000Fcato
APPPXiAfl4 SAIlACANT AlotSiOtI O'INt
OOI4000E$T*T.
PART lit
.Ia.al.r AlSOCIATnO.. tIlITTY
7
I FHMAN 00107
t...y.:APPLICATION POR RAOO STATION AITH6iZATiON)I1 THE PIIIVAfl RADIO SERVICES
latith
(lndIfltofal. Wo.t SMote.
L6fSl,a0pnp.d4eT0crCainaoCaelepeElOd&aImtaI&ktealoLSIrni9iS.PlleeaWunaSibtcfeItlev.titS50oaa1n1fne7.ld.yp.o. *AORecapiadn5in.otajan.Lo-Sio.ocoo-aUCfAlo4,enj4..utoannN.A1d..aec.
4..ad0b0y2C5uo
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C.nn.bi'g. PA07325
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461.100
1621 I
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rotttao..ytaotaO.pta0o0i0otttai tt;e.oplotDantya
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ant tcatt*I atatton to opatattattnapotaty
N.,..onO40.aaao.a.0.
IIIotat
both t
0E and aobile uaita aquc.tia within tht
to 0 atta
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bile tt Lay on toot to1 atation.
II
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South Contra
PA
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o.k. .oaa.ca*...o..,00-..a-ao' II tat ayataaa opatadn, t ttapotaty l0c.tlooa: and
Aa ntnnet.nt ayateo:
bIle only y.t dc
Htiahahtatoaln. PA 11350 not hay. pttsnaotly I otatad tontt ol pointa. Ho'aeyot. the apjolit.at
(717) S5-3200
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831134623
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Applttant Ia anlale In t a
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saWer lmprlsonaont. U.S. Coda
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APPVC4I4t**0I0a 04005
I FHMAI'J 00108
APPUCATION FOR RADIO STATION AUrHOR1ZAflON IN1HE PSIVATE RADIO SERViCES
(Indual.l, UfldTaa*430rUU001, Public SMoty. R.dlotoc.i100,
canndbyOMn
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-- -
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Fed_n. coollcacn. CaleWun t-nZA 11221. -
a- -- -redlotI Cotnmuoaic*tIal.. Camoil..ina SflyfluntPAITS2A
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ople.0 00 0 0 freqUtacic..
IS Cli
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83142n 4
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WIllis.' 1*1.. Wltenient. toads on thin bern Sn puntasbi. by Ii .adfof 0n.PW*ornn.nL U.S. Cads Title 18, SactIon 1001.
477-631 0 - 85 - 2
9
I FHMAN 00109
- pcI--' - a__I.. "-;.-..'. -APFtICATION FOR RADIO STATION AUTHORIZATION IN THE PRIVATE RADIO SERVICES
SOS..
Ilnd.satdal.,'.Laat.nl dFf,la.nas,p..can..t.loan..sPdunbelic.,.Si g.t.,.,,.R.a.O
0...ncalaCR.aed.,S F ...074
IAn 1.151
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tES FTitt.flCl1'l1.Zo4i1at1I1f0lb1.CO4'2
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-
SMQLE APPLLCArWA SUNSEt 6
FtoocnsanCcIc4yISca.ypsocaccaecc: ococscisbtanagaso nciootn/
a---controL scsc000 acccoa the 20 Cc. soceoona hc1hc ccic.cac, aad aobLtc untra to acscc on both IcoQu nit..
- "a" 1tEc Co
U!t2Xlihi
0Uc Gpsc
Lcna.dc_Apc. 10p.n
2 4 aLth Road. tockyLil,. 50 (305) 337-1759 62)5 West Sccc.c. Cschecsbucg. 50 20760
' .4
-00 Not*IeTa II. III'S St
van FCC ifl4 Oa.oY
Jonti. John J.aea
s_st 'na....,.
I' 6235 Jest S tccec s-c., Cachcc.huc
rTTri_..,
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Fade.'
ConwIItMIOnS Co.amWs
dns.RaSo .,n...
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p. so-,.
The applicant La a,. II y at. of an. Th c.dLos o.El I b used
Ccc pa cuona I connaics c
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I FHMAN 00110
INSTRUCTIONS FOR COMPLETING INDIVIDUAL ITEMS
Item 1Frequencyties) Enter the specific frequency(ies) in megahertz. The requested
frequency(ies) must be available in the Commission's rules governing the radio service in which you are seeking eligibility. Use a separate line for each frequency. (See the general instructions and samples. Use a different letter (A-F) for each permanent location
and refer to Item 2 of thee instructions for different clsces of stations.) If supplementary information is required, e.g., evidence of frequency coordination or additional frequency justification, attach it to the application.
NerE: Use of more than one pair of frequencies below 800 MHz in a given area of operations should be explained and justified. Call signs of existing systems in this operating area should be listed under "Remarks".
if it is proposed to use certain frequencies in the 470-512 MHz band or commercial (SMES) frequencies in the 806-866 MHz band to be assigned by the Federal Communications Commission, leave this item blank and explain by attachment what is requested. Item 2Station Class
Enter in this column the appropriate class of station code from the following table.
Class of Station
Code
Base Mobile Relay Community Repeater Control
Mobile Mobile/Vehicular Repeater Operational Fixed Fixed Belay Fixed Auxiliary Test Interzone Zone
Radiolocation Land Radiolocation Mobile
FE FE2 FB4
FX1 MO
MOS FXO FX2
FX FLT
FXY FXZ LR MR
Definitions for most of these items are listed in Sections 90.7,
95.23 and 95.25 of the Rules. NotE: Where appropriate follow each code with "T" for Tempo-
rat'9' (see Section 90.fl'fl, "I" for Itinerant (see Section 90.138), or 'S' for Standby (e.g. PBT meaning Temporary Base).
Item 3Number of Units
Enter in this colunni the number of actual transmitting units at each location. Normally, for a station at a permanent/fixed location (base, mobile relay, etc.) only one transmitter is involved;
11
I FHMAF'IJ 00111
therefore, the figure "1" should be entered on lines (A) through (F). However, if more then one transmitter is placed at the same location, so indicate. For operations above 470 MHz or below 866 MHz, the total number of mobile units is the sum of the units to be placed in operation at the time of grant plus the units for which purchase orders have already been signed and will be in use within eight (8) months. For operations in the Public Safety and Special Emergency Radio Services (see Section 90.127) there are exceptions which should .be noted. For operations in the 806866 MHz band, mobile loading must meet the criteria set forth in Subparts M and S of Part 90 of the Rules.
For this item vehicular, portable, aircraft, and marine units are considered to be mobiles. Paging receivers should not be counted as mobile units, but must be listed separately in Item 12. Item 4Emission Designators
Enter the necessary bandwidth and class of emission for each station. Normally land mobile operations are intended to provide voice communications. Examples of the most common necesary bandwidths and classes of emissions are listed below.
Frequency modulated (FM) voice 20F3
Amplitude modulated (AM) voice M3 If you are proposing a different emission, see Rule 90.207 or Rule 9S.627(a), depending on your radio service, to determine the designator. If, after readin the appropriate Rule, you are still not sure of the correct emission, you may check the Commission's Rules as set out at 47 CFR 2.201, et seq., (1984 or earlier edition), or leave Item 4 blank and attach a supplementary statement describing the operation including the make and model of the transmitter. The new flU emission designators put into use in 1985 for certain of the Commission's radio services are not to be used on any private land mobile radio service applications until further
notice is given. Note: If you propose to use more thaff one bandwidth and emis-
sion(e.g. 20F3 & 19F2 for voice and paging) enter both separated by a slash (e.g. 20F3119F2). 20F3/F2 may be used if the bandwidthg ate the same. Only one emission (voice) may be used in GMES. See Rule 95.75(n). Item 5Output Power (Jncludes Peak Envelope and Mean Output Power)
When operating with single side band (AM) emission enter the peak envelope power, in Watts, followed by the letter "X" which represents peak envelope power in accordance with Appendix 1, FlU Radio Regulations. For operations using A0, Al, A2, A3, A9, Fe, Fl, F2, F3 and F9 emissions, enter the mean 1W output power, in Watts, normally supplied by the transmitter to the antenna feedline (see Section 90.205). Note: The power entered in this column should be the minimum required for satisfactory oper-
12
I FHMAN 00112
ation. In GMES, no station may transmit with more than 50
watts output power. See Rule 95.135. Item 6Effective Radiated Power (ERP)
This information is required, for operations above 10 MHz, from applicants requesting new station authorizations, and for major modifications described in Rule 90.135.
If a complete FCC Form 574 has never been filed prior to this time for an existing station, applicants with systems below 470 MHz wishing to renew and those modifying minor items which do not specifically alter the prameteis of a station at a permanent location may omit Item 6. Though not required in these cases, completion of Item 6 is encouraged.
Enter the effective radiated power. The ERP is the transmitter output power times the net gain of the antenna system. The net gain of the antenna system is the gain of the antenna minus the transmission losses which include losses attributable to the transmission line, duplexers, cavityfilters and isolators. The actual formula is: ERP (watts) equals Power (watts) times Antilog (net gain
in db divided by 10).
Item 1Antenna Height Above Average Terrain (feet) For operations in the 470-512 MHz, 806-866 MHz, and 929-930
MHz bands, enter the height of the antenna above ground elevation for the average terrain. See Rule 90.309(a)(4) for instructions for computing the height above average terrain for the antenna. All other applicants may omit Item 7, including add-on SMRS users in the 800 MHz band. Item 8Ground Elevation (feet) at Antenna Site
Enter to the nearest foot the elevation above mean sea level of the ground at the antenna location. This information can be determined using a 7.5 minute topographical quadrangle map of the area or you may consult the city or county surveyor in your area. Topographical maps niay be purchased from the U.S. Geological Survey, Washington, D.C. 20242, or from its office in Denver, Colo-
rado 80225.
Item 9-4ntenna Height to Tip (feet) Enter the overall height above ground to the nearest foot of the
highest part of your antenna (antenna structure plus the length of the antenna, if top mounted; the total height to the tip of the
antenna, if side-mounted).
Item 10Latitude of Antenna Site Enter the geographic coordinate of latitude in degrees, minutes,
and seconds to the nearest second followed by "N" for north or "5" for south.
13
I FHMAN nnhl
Item 11Longitude of Antenna Site
Enter the geographic coordinate of longitude in degrees, minutes, and seconds to the nearest second followed by "WI, for west or "E" for east.
Item 12Number of Mobiles By Category For mobile operations, enter the total number of units in the
ystem that will be employed in each of the categories: Vehicular, Portable, Aircraft, and Marine. Do not inctude pagers in yOur
mobile count under Item 3, but be sure to list the number of
paging receivers in your system in this item.
Item 13Area of Operation
This item is for mobile units, stations operating at temporary
locations, and for itineratt stations. For mobiles operating with
an associated station(s) shown on Lines (A) through (F), enter the
radius in miles of the normal area of operation centered upon the
location of the primary land station(s) in your system. !or exam-
ple, 45 mile radius of station A. tn the event a specific mile radius
of station A is an inadequate descnption for your system, enter a
radius in miles of the geographical coordinates (latitude and longi-
tude in degrees, minutes and seconds), the county and state of the
center of your operating area, e.g., 50 mile radius of 42-29-47N,
87-41-16W, Cook County, IL. (If the name of the county and the
abbreviation for the state cannot be typed under the geographical
coordinates in Item 13 of the Form 574, continue blow under
"Other".) IF THE AREA OF OPERATION CANNOT BE DE-
flNEI) AS THE SAME FOR ALL MOBILE FREQUENCIES, TIlE
AREA OF OPERATION SHOULD BE DESCRIBED IN THE
"OTHER" BLOCK. IN CASE DIFFERENT MOBILE FREQUEN-
CIES THE
CHOARVREEDSIPFOFENRDEINNTGARLEFAI'SI'EORF(SO)PEORAFTITOHN,EINMDICOALTEE
FREQUENCY(S) BEFORE EACH AREA OF OPERATION IN
THE "OTRER" BLOCK. Forexample, 1130 mile radius of Station A, 1 30 miLe radius of Statiot B. See samp'e application number It
If your application is for mobiles only, for stations operating at temporary locations or for itinerant stations, enter the radius in miles of the geographic c ordsnats, the county and state of the center of your operating area, e g., 60 mile radius of 33-33--45N, 86-42-06W, Jefferson County, AL. (If the name of the county and the abbreviation for the state cannot be typed under the geographic coordinates in Item 1, continue below "Other".)
Indicate the area of operation as outlined in one of the examples shown above. However, if you are unable to do so, check the box next to 'Countywide' for operations within a single county and identify the county and stte below under "Other".
Check the box "Statewide" for operations within a single state and type the abbreviation for the state (see Table 3. of these instnictions) after the word "Statewide" in Item 13, e.g., NJ. Check the box "Nationwide" if your area covers the entire continental United States and indicate "South of line 'A'."
14
I FHMAN flflhl
If none of the above choices adequately describes your area of operation, check the box next to "Other" and give a brief description of the area of operation. If additional space is required, continue at the bottom of Items 1-11. EXAMPLES: Stites of WV, VA and MD; States of ME, NH and VT, south of Line "A"; City of Seattle, WA. In the event you have a "ribbon" system, identify it and give the abbreviation for the states in which its route traverses, e.g., Natural Gas Pipe Line Company in TX, LA, MS, AL, GA, SC, NC, VA, WV, MD, PA, NJT NY: The XYZ Railroad System in FL, GA, SC, NC, VA, MD, PA, NJ, NY. Item 14Transmitter Antenna Street Address or Geographic Location
For each station listed on lines (A) through (F), enter the street address or specific geographic description for the transmitter antenna location. Item 15Transmitter Antenna City
For each station listed on lines (A) through (F), enter the name of the city or town in which the transmitter antenna is located. For rural or unincorporated areas enter the nearest city or town to the transmitter antenna location. Item 16Transmitter Antenna County
For each station listed on lines (A) through (F), enter the name of the county in which the transmitter antenna is located. Item 17-rTransmitter Antenna State
For each station listed on lines (A) through (F), enter the two letter abbreviation for the state in which the transmitter antenna is located. The abbreviations for each state are provided in Table
1.
Item 18Location of Control Station(s) and Control Point(s) Enter the street address or geographic description, city, state,
and telephone number of the primary control point (wireline or iadio) where a person responsible for system operation may be reached. In addition, list the location of all radio control stations which are not contained in Items 14-17. All other wireline control points need not be listed. If the control station(s) you list is currently licensed separately, enter the call sign under the address of j the control station(s). If the mobile units which are part of the system are licensed separately, enter the call sign(s) of such mobile units in Item 18.
For rural locations, indicate the name of a building, if any, the route numbets of nearest intersection and its distance and direction, or the distance and direction from the nearest town. Your - description must be in sufficient detail to enable someone unfa- miliar with the area to locate your control station or control point (Note: Do not include dispatch points.) See Rules 90.429,
15
I FHMAN onus
90.463 and 95:125 for information relating to transmitter control points.
An itinerant radio system, a radio system operating at temporary locations or a mobile only radio system do not have permanently located control points. However, the applicant for such systems should enter an address and telephone number where a person responsible for the radio operations of the applicant can be reached.
TABLE I Abbreviations for States and Jurisdictions, and Areas
AL Alabama
AK Alaska AZ Arizona AR Arkansas CA California CO Colorado
CT Connecticut
BE Delaware DC District of
Cblumbia
FL Florida GA Georgia
GM Gulf cif Mexico
HI Hawaii ID Idaho IL Illinois. IN Indiana IA Iowa
KS Kansas' KY Kentucky LA Louisiana
ME Maine Ml) Maryland
MA Massachusetts MI Michigan MN Minnesota MS Mississippi MO Missouri
MT Montana NE Nebraska NV Nevada NH New Hampshire NJ New Jeney
NM New Me,dco NY New York NC NorthCarolina ND North Dakota OH Ohio OK Oklahoma
OR Oregon
PA Pennsylvania
RI Rhode Island
SC South Carolina SI) South Dakota
TN Tennessee TX Texas
UT Utah VT Vermont VA Virginia WA Washington
WV West Virginia WI Wisconsin WY Wyoming
AS American Samoa
CU Guam MQ Midway Island CM Northeri Markrna
Wands Pit Puerto Rico
VI Virgin 1sands
WQ Wake Island
Item 19Frequency Advisory Committee Number AppliSnts ho are required to comply wIth the frequency co-
ordination requirements and do so by obtaining a recommendation froth a recognized coordinating committee. should attach that document to the Foim 574, and insert the identification number assigned to the recommendation in this item. Applicants submitting a report based on the engineering study should leave this item blank Item 20Radio Service
Enter the code for the Radio Service in which you are applying. The codes and names of Radio Services are provided in Table 2.
Item 21Applicant/Licensee Name Enter the legal name of the person or entity applying for the
license. If you are an individual doing business in your, name, insert your full name only as used in your business. The same
.16
I FHMAI'J flAilS
procedure applies for individuals using the General Mobile Radio Service for either business or personal activities. However, GMRS applicants should enter last name first, first name, and middle name last
Example: Smith, John Albert If you are an individual doing business under a firm or trade name (sole proprietorship) insert both your name and the firm or trade name.
Example: John Henry Doe, DBA Circle Construction Company
Do not apply in the name of more than one individual, except on behalf of a legally recognized partnership or unincorporated association. If the applicant is a partnership, list the names of all general partners. However, when a large number of partners is involved, list just two names in Item 21 and the others on an attachment.
Example: John Henry Doe & Richard Robert Doe, DBA Circle Construction Company
If you are an officer or authorized employee of a corporation, insert the exact name of the cotporation as it appears in the Articles of Incorporation. If you are an officer and a member of an unincorporated association, insert the name of the association as it appears in its Articles of Association or Bylaws. If you are an official of a Governmental entity, insert the full legal name.
Examples: City of Baltimore, MD County of Fairfax, VA State of Maryland Commonwealth of Virginia
17
I FHMAI'J 00117
TABLE 2
Codes and Names of the Radio Services At! frequencies except 800 and 900 MHz Bands
Industrial
Business Forest Products Motion Picture Petroleum Special Industrial Telephone Maintenance Power Manufacturers
Relay Press
Land Transportation (LA) Automobile Emergency (Lit) Railroad (DO Taxicab
Motor Carrier
(LI) Interurban Passenger
aM Interurban Property
(LU) Urban Passenger (LV) Urban Property
(PF) (PH) (PL) (PP) (P0)
(PS)
(KS) (ZA)
Public Safety Fire Highway Maintenance Locfal Government Police Forestry Conservation
Special Emergency
Itadiolocation
General Mobile
Part ii 806-321/851-866 Mhz Bands
Conventional Category
(GB)
(GO) (GP)
(GX)
Business
Industrial/Land Transportation Public Safety/Special Emergency
Commercial (SMRS)
Trunked
(YB) (YO) (YP) (YX)
Part Iii 929-930 MHz Band
(GS) Private carrier paging systems (PCI'S) (All other applicats use the code for the radio service in which eligibility is ctaimed. See Part I of this table)
(Note: All manual and automated records are flied in alphabetical order; it is therefore extremely important that the licenee name on applications for modifications and renewals is entered precisely the same as it is on the current license unless the modification involves a change in the name.)
Item 22Applicant/LiSnsee Mailing Address
Enter the mailing address to which the radio station authorization and any future correspondence related to your station is to be mailed. indicate street number, Post Office box numbers, or rural route numbers whenever appropriate.
18
I FI-IMAN 00118
Item 23City
Enter the city name for the applicant/licensee mailing address.
Item 24State
Enter the two-letter state abbreviation (see Table 1) for the applicant/ licensee mailing address.
Item 25ZIP Code
Enter the Zip Code for the applicant/licensee mailing address.
Do not omit the ZIP Code.
(Note: Failure to provide the Commission with a current and
valid mailing address in the United States, and subsequent failure
to respond to Commission correspondence sent to the specified ad-
dress may result, in revocation of your authorization to operate a
I
radio station. Furthermore, it is mandated that the address provided be the applicant's legal address and not the address of the
radio equipment supplier, service shop or other third party.)
Item 26Antenna Mounted on Existing Antenna Structure
If your antenna will be mounted on an existing antenna structure (tower or pole) place an (K) in the box below "yes". If yes, enter the call sign and radio service of one existing licensee using the structure. If you propose to construct a new antenna structure or use one *hich contains no existing licensees, check the box below "no" and leave the remainder of this question blank.
Item 27-Antenna Height Exceeds 20 feet Place and (K) in the appropriate space k indicate whether or
not your propoed antenna will exceed a height of 20 feet above the ground, a natural formation or a man-made structure (i.e., building, water tower, etc.). If you check "yes'!, enter the height and the type of structure. The term "man-made structure" applies to any construction not erected for the sole purpose of mounting receive or transmit antennas. A tower, pole, mast or pipe is considered to he constructed for the mounting of antennas. If the answer to Item 27 is "no" you may skip to Item 30.
Item 28Nearest Aircraft Landing Area
Give the name of the nearest aircraft landing area, the distance m miles to the nearest runway and the direction to the nearest runway. The distance is the shortest airline distance between the nearest point of the nearest runway and your proposed antenna
location.
Item 29FAA Notification
Place an (X) in the appropriate space to indicate whether a Notice of Construction or Alteration has been filed with the FAA. You must notify the Federal Aviation Administration on FAA
'Form 7460-1 (obtainable from any FAA office), with certain limited exceptions as set forth in Part 17 of the FCC Rules and Part 77
19
I FI4MAN 00119
of the FAA Rules, of any of the following construction or alterations of an antenna structure:
Construction of any new antenna structure or alteration of any existing antenna-structure, which would result in the top of. the antenna or the antenna structure exceeding a height of 200 feet above ground level at the antenna site.
Construction of any new antenna structure or alteration of any existing structure, which would result in the top of the antenna or the antenna structure exceeding the height of an imaginary surface extending outward and upward at one of the following
slopes:
(a) 100 to 1 for a horizontal distance of 20,000 feet from the nearest point of the nearest runway of each airport with at least one runway more than 3,200 feet in length, excluding helicopter and seaplane bases with specified boundaries, if that airport is either listed in the Airport. Directory of the current Airman's Information Manual or is operated by a Federal military agency.
,) 50 to I for a horizontal distance of 10,000 feet from the nearest point of th nearest runway of each airport with its longest runway 3,200 feet or less in length, excluding helicopter and seaplane bases without specified boundaries, if that airport is either listed in the Airport Directory or is operated by a Federal military agency-
(c) 25 to 1 for a horizontal distance of 5,000 feet from the nearest point of the nearest landing and takeoff area of each heliport listed in the Airport Directory or is operated by a Federal military agency-
Any construction of an antenna structure (or any alteration of an antenna structure that woutd increase its height) on an airport listed in the Airport Directory of the current Airman's Information Manual-
When- requested by the FAA, any construction ot alteration that would be in an instrument approach area (defined in the FAA standards governing instrument approach procedures) and available information indicates it might exceed an obstruction standard of the FAA- If you intend to install towers of unusual height or at locations in close proximity to aircraft landing areas, it will be to your advantage to discuss the location and height of the antenna in detail with the appropriate FAA area office before filing your application. If you entered "yes", enter the date filing was made with the FAA, the name under which the filing was made, and the name of the FAA office where the filing was madeIte!n 30Applicant Classification
Place an (X) in the appropriate box following the type of entity to indicate the type of legal entity applying for this authorizationItem 31Eligibility
Enter the number and paragraph of the FCC Rule Section
which describes the eligibility for the particular radio service you specified in Item 20. Provide a statement to clearly indicate your
20
I FI4MAN 00120
qualifications for the chosen service. This statement should in-
clude: A general description of your business or activity. A description of how radio will be employed in the activity. Any other information which you believe will aid in a deter-
minaton of your eligibility for the service requested. If the applicant requests a General Mobile station license as
an individual or partnership, the eligibility statement must also state that the individual, or each general partner is at least 18 years of age.
Nott Failure to provide clear and complete details justifying eligibility will result in return of your application for clarification. Do not use terms such as "No Change 'or "On File." Item 32Reason for Filing
Indicate by placing an (X) in the appropriate box(es) for what purpose you are filing the application. New Station
An (X) in this box indicates that this is an application for a radio station not presently licensed in the service listed in Item
20.
Modification An (X) in this box indicates a desired change in the terms and
conditions of a license(s) during the current authorized period. If checked, use Item 85 to describe the change(s) desired. Also enter your current call sign in Rem 36. Complete the form in full as for a new station. (Note: Once a license(s) is modified all previous copies of the license(s) are no longer valid regardless of the expiration date shown). Assignment of Authorization
An (X) in this box indicates you request assignment of the right,
title, and interest to a station presently authorized to another person or entity. Prepare the application in .yout own name and complete it in the same manner as for a new station with all
questions ansWered and include a detailed statement of your eligi. bility for Item31. Inlude a letter from the assignor meeting the requirements of the Commission's Rules. For ;our convenience, FCC Form 1046, "Assignment of Authorization' may be obtained from any. Commision office for this purpose. General Mobile radio station licenses may not be assigned. In this service a new
-gykil'must be filed on Form 574, by the new owner.
Reinstatement of Expired Authorization An (X) in this box ihdicates that you wish to reinstate an au-
thorization which has expired. Complete the form in full as for a new station and list the call sign of the expired license in Item 36. Licenses that have expired more than 6 months may not be reinstated; in thesecases, the former lictnsee should submit an appli-
21
I FI-IMAI'J 00121
cation, complete in every respect (including frequency coordination when applicable), for a new license if there is still a need to operate the radio facilities. Renewal
An (X) in this box indicates that you wish to renew an existing authorization which has not expired and you are not eligible to use the abbreviated FCC Form 405-A.' Item 33System Licensing
Place an (X) in the appropriate box to indicate whether this application by itself a for a complete system. If for other than a complete system, please explain. The application may consist of multiple classes of stations and multiple frequencies. Each group of six locations shall constitute a station to which a separate call sign *ill be assigned. In addition to the six permanent locations, an unlimited number of control stations with antenna heights meeting the 20 foot criteria and an unlimited number of mobile units may be included on the application. (While up to six locations may be combined on one application, it is not mandatory that you do so.) If your system consists of more than six different permanent locations, the additional locations may be applied for by filing a separate application fo, each additional permanent location or you may combine up to six additional permanent locations on a single additional application. Notwithstanding the above, a system with more than six transmitter locations with a common control point used for system dispatching purposes may rile multiple pages of Form 574 and a single call sign will be issued to such a multiple page syem. authorization. NOTE: Only locations that are an integral part of a system should be included on one application. Item 34Environ mental Impact
Place an (X) in the appropriate box to indicate whether a Commission grant to the proposed communication facility(ies) would be a "major action" as defined by Section 1.1305 of the Commission's Rules. Briefly, Commission grant of an applicatign would be a "major action" if any of.th following are proposed:
Antenna or antenna structure height exceeds 300 feet. (Only if new structure or an increase of 20% or more to an existing antenna structure.)
Facilities are to be located in an officially designated wilderness area, wildlife preserve area, or a nationally recognized scenic or recreational area.
Facilities will physically or visually affect sites significant in American history.
Construction which involves extensive changes in surface features. If several stations are listed in the application (system license) and only some of the proposed stations are "major actions", reference the horizontal line(s) (A, B, C, etc.) on which these stations are listed. Further details may be found in Section 1.1305 of the Commission's Rules. If you checked "yes", submit
22
I FI-1MAN 00122
the required environmental impact statement with your application. Section 1.1311 of the Rules provides details of what must be included in your statement.
Note: If any of the above conditions apply, you MUST obtain Commission approval BEFORE you begin construction. Item 35Specifications of Item(s) Modified
If the application is intended to modify a current license(s) indicate the modifications(s) desired and the call signs affected. If additional space is required use the back of the form. If you have previously filed a Form 574, you may reference the item number. Example: If changing the Output Power of the station listed on line (A), the reference would be 5A". (Note: Certain modifications
eq new frequency coordination or notification to the Item 36Previous Cafl Sign
if you are proposing to modify or reinstate a license, list the xisting call sign(s) assigned to that station. If your application is for a new station, leave Item 26 blank. If you are changing to system licensing, you should indicate which of your existing fixed call signs you would prefer to retain. Item 37Individual Completing Appliation
Enter the name and telephone number (including area code) of the person who has completed the application, i.e., salesnian, technical representative, engineer, communications officer, etc. This item must be compLeted even if you have completed the Form 574 yourself without assistance.
SYSTEM DIAGRAM Attach a functional system diagram when the application(s) in
volves four or more stations at different permanent locations or where system is not clearly defined in Items I thru 11. Where a nuniber of applications are filed simultaneously for a single integrated communications network, enclose only one diagram. When an application(s) is filed to modify part oI a system, the diagram should show aft stations involved. Functional system diagrams should be in sufficient detail to locate the radio stations for which application(s) is made with a reasonable degree of accuracy. Example: Show station call sign, cbss of station, transmitting and receiving frequencies, etc. Particular care should be used in describtg station locations and station classifications on the system diagram to be certain that such entries are identical with the classifications and locations set forth in the associated applica-
tions. COMPLETENESS
Each application must be complete by itself. The information shown in Items 1 thru WY should describe the entire system of
23
I FHMAM ff122
communications, If it does not, then all other associated "points of communications" should be included in either the systems diagram, the "remarks" section, or a separate attachment.
CERTIFICATION
Enter the typed name, telephone number (including area code), signature, and date signed. Place an "X" in the appropriate box to indicate the classification of the person signing .the application. (Note: The typed name must be an individual authorized to sign the application. Do not enter company or entity name.)
BE SURE ALL NECESSARY ATFACHMENTS ARE INCLUDED AND MAIL TO:
FEDERAL COMMUNICATIONS COMMISSION .GETTYSBURG, PA 17325
FOR A CHECK LIST OF ATFACHMENTS,, SEE RULE 90.129 ENTITLED
"SUPPLEMgNTAL INFORMATION TO BE ROUTINELY SUBMITFED WITH APPLICATIONS"
APPUCATLON MUST BE SIGNED
AND DAThD
Appendix I
List of Counties, by State, having areas north of Line A:
IDAHO Bonner Boundary Shoshone
INDIANA Allen De KaIb Steuben
MAINE Aroostook
Frankhn Hancock Kennehec
Oxford Penobscot Pizcataquis Somerset Waldo Washington
MICHIGAN Alcona
Alger Alpena Antrim Arenac Baraga Bay Branch Calhoun Charlevoix Cheboygan Chippewa Claire Clinton Crawford Delta Dickinson Eaton Emmett Genesee Gladwin Gogebic Gratiot Hilisdale Houghton Huron
24
Ingham lonia
losco Iron Isabella
Jackson Kalkaska Keweenaw Lapeer Leelanau Lenawee Livingston Luce Mackinac
Macomb
Marquette Menominee Midland Missaukee Monroe Montcahn Montmorency Oakland Ogemaw
I FHMAN 0012&
Ontonagon Oscoda Otsego Presque Isle Itoscommon Saginaw Sanilac Schoolcraft Shiawassee St. Clair Tuscola Washtenaw Wayne
MINNESOTA
Beltrami Carlton Clearwater
Cook Itasca Kittson Koochiching Lake Lake of the Woods
Marshall Pennington Polk Roseau St. Lotus
MONTANA
Blame Chouteau Daniels Flathead Glacier Hill Lake Liberty Lincoln MeCone Phillips Pondera Richland Roosevelt Sanders Sheridan Teton Toole Valley
NEW HAMPSHIRE
Coos
Grafton Carrol
NEW YORK
Alteghany Cattaraugus Cayuga Chautaugua Clinton Erie Essex Franklin Genesee Hamilton Herkimer Jefferson Lewis Livingston Madison Monroe Niagara Oneida Onondaga Ontario Orleans Oswego Seneca Steuben St. Lawrence Warren Washington Wayne Wyoming Yates
NORTH DAKOTA
Benson Bottineau Burke Cavalier Divide Grand Forks Mcffenry McKenzie Mountrail Nelson Pemb in a Pierce Ramsey Renville Rolette Towner Walsh Ward
25
Williams
OHIO
Ashland Ashtabula Cuyahoga Defiance Erie Fulton Geauga Hancock Henry Huron Lake Lorain Lucas Medina Ottawa Paudling Portage Putnam Sandusky Seneca Summit Trumbull Williams Woods
PENNSYLVANIA
Crawford Erie Warren
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26
I FHMAN nfll2R
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I FHMAN flfll2S
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I FI-4MAN flfl129
t4Sorporate Headquarters
Syprua 7200 So:uth
Gompany
ffice aex f4
E-nglewood, Golerado 801
Telephone IJ4O-5000
2161I 0 M0
A nual Meeting
1988 Thursday
Irving Main
:LD Park Avenue
(corner
It', O&Gs
Table ontents
0 high ights Letter Shareholders uestiens icj,ukl Answers
yprus g ompany
yprus Metals ompany yprus Industrial Minerals ornpany People edi afed Building @yprus yprus Locations yprus Marke ing
Safety /nvironment
IT Managerne l's IDiscussion
Analysis Financial Statements B irectors
Gompany History
yprus Miner-la -ompany,
priortoth spin-off - 1985
2i1969subsidiary.
acquired orporation,
Mines owned
copper i dustrial minerals
carbonate
kaolin)
and conducted
exploration uranium, gold!
rnelybde &urm
1980s, olorado,
umftbacquired. Thompson molybder
Idaho
built, cigj Ihop%no1
copper
Arizona
various
assets
Shortly
spin-off yprus
completed acquisition
mines
olorade,
0 Virginia
yprus company,
report
collectively
parent yprus Minerals
ompany 'into its subsid
ianes affiliates, fl@w
depending
context
Gyprus
Mining yprus,
opper lsland began
3000
islands
product "cyprium
moans
American
investors backed exploration
eastern Mediterranean
major copper
discovered
ancient workings
island
yprus yprus Mines
deposit
Minerals $ompany
well-known respected yprus
especially appropriate.
yprus Minerals
@ompany displays
shield Rehard oeur
island yprus
Richard captured
during Third relatng
Pa as a n I
'Moving
Watchfully.
I FI-IMAN flfll2fl
Corporate Profile
Cyprus Minerals Company conducts its business through Cyprus Coal Company, Cyprus Metals Company. and Cyprus Industrial Minerats Company. and markets its products worldwide.
CyprusCoalproduceslow and medium suifur steam and
metallurgical coal at mines in Colorado, Kentucky, Pennsylvania, Utah and Virginia.
Cyprus Metals produces copper at the Bagdad mine in Atizona and molybdenum atthe Thompson Creek mine in Idaho.
Cyprus lndustiial Minerals produces tatc in Montada, calcium carbonate, kaolin, and barite in the southeastem United States. These minerals are used by the paper, paint, rubber, plastics and cosmetics industries.
Financial Highlights
(In thousands except asnoted)
lstflalf
.1985
2nd Half
Full Year
1984 Full Year
Revenues Operating Income (Loss)
Coal Metals Industrial Minerals Other
$ 296,131
9,076 (26,573)
-5,231
$ 409,893
50,866 (6,762) 7,632
$ 706,024
59,942 (33,335) 12,863
$ 61t478
45,855 (109,397)
11,086 1,229
Earnings (Loss) Before Write-Ddwnt"
Net Loss' NetLossPerShare Funds Provided by
Operations
$ (12266)
$ (51,839) $ (51,839) $ (1.98)
$ 52,775
$ 51,736
$ 39,470
$ 32,207
$(400,250) $ (15.25)12)
$ (19,632)
$(452,089)
$ (17.23)'
. $ 73,346
. $ 126,121
$ (51,227)
$(100,21 1) $(100,21 1) $ (3.82)
$ 64,871
"Eamings (loss) have been adjusted to eliminate taxes Which would not have been provided by
Cyprus as an independent company.
.
-
(Zincluds net loss per share of $16.48 resulting from the 1985 wiite-down.
(FortheYear)
Sales:
Coal (tons)
- --
Copper (pounds)
Molybdenum (pounds)
Fine Ground Industiial Minerals (tons)
Lirhestone (tons)
1985
10,755 159,189
21,294 980
3,571
1984
10,120 106,009
8,177 958
3,875
(At December 31)
Working Capital Total Assets Long-Term Debt Net Worth Book Value Per Share Current Assets/Current Uabitities Debt/Capitalization Ratio Shares Outstanding
1985
$ 209,352
$1,136,865
$ 155,384 $ 809,105
$ 30.73
31:1
16.1% 26,328
1984
$ 41,902 $1,778,322
$ 165,167
$1,130,671
$ 43.11
1.3:1 12.7%
26,226
1
I FI-4MAN flfll2l
To Our Shareholders
We are pleased to report that Cyprus Minerals Company has emerged from the spin-off from Amoco Corporation as a strong, viable, diversified natural resource company. It has a solid base in coal, metals, and industilal minerals. e are wellpositioned for growth, both operationally and financially
Our remarks in this letter are primarily directed to the six months Cyprus has been. independent; however, basic data for the full year are also included in this report.
Earnings
Earnings for our first six months as an independent company, July through December of 1985, were $32.2 million or $1.23 a share prior to the write-down of certain assets in the fourth quarter. During the same petiod in 1984, we lost $70.5 million.
This major swing in earnings was due to several years of cost-cutting that finally gelled and whose effects should be tong lasting. All groups benefited, but metals' improvement was th&most dramatic. Metals lost only $6.8 million in the last half of 1985 as compared with a loss of $70.6 million in the same period in 1984. Coat earned $50.9 million compared with $20.6 million a year ago, and ndusttiaI minerals earned $7.6 million versus $3.5 million in the last half of 1984. Second half results benefited from the earnings of newly acquired coal mines, coal contract settlements, and the sale of surplus properties.
Write-Downs
Outing 1955, based upon our analysis of market conditions resulting from overcapacity, we concluded that recovery of certain of our investments would be unlikely.
Therefore, in the fourth quarter we wrote off the entfreinvestment in our Thompson Creek molybdenum mine in Idaho and in certain undeveloped coal reserves. also wrote down our investments in the Bagdad copper mine and in our barge operations.
The write-downs, totaling $675.7 million before tax, resultedln a $432.5 million after tax charge against earnings.
The company's net worth at year-end was $809.1 million, or $30.73 a share, which we believe to be a more realistic reflection of the value of our assets under current industry cOnditions.
Financial Condition
The turnaround in operating profits had a positive effect on cash flow. In the second half, we held capital expenditures: to modest levels and partiafly offset them with proceeds from our asset disposition program. Funds provided by operations were sufficient to repay the $75 million bank debt incurred at the time of the spin-off, leaving our full $125 million line of credit available for the future.
We ended the year with $72.8 million in cash and a ratio of current assets to current liabilities of a healthy 3.1 to 1. $50 million of year-end cash was derived from a sale and lease-back of mining equipment.
Long-term debt at year-end totaled $155.4 million, representing only 16.1 percent of total capitalization. This debt pilmarily consists of longterm, low-interest debentures and industrial revenue bonds1 with some non-recourse debt related to our 1985 coal acquisitions.
We have established a policy of maintaining a strong balance sheet, with tow debt and sufficient working capital and cash to meet contingencies. This financial posture, as well as the excellent physical condition of our mines, places Cyprus in an enviable position in the industry to capitalize on opportunities for growth.
Operations
During the first half of 1985 we reduced our corporate staff and delegated more authority and responsibility to our operating divisions. As a result, we are now a leaner and more entrepreneuiial organization.
The long established goal of the company has been to become a low cost, safe - producer of each of our products and an effective marketer. We have made significant progress toward achieving this goal.
Coal We operate efficient longwall mining systems at our three large underground mines and large capacity draglines, shovels and trucks at our surface mines to produce tow-cost coal.
2 I FI-IMAN flfllS2
In a depressed coal market, we improved our profits and obtained new coal sales contracts. We renegotiated several long-term contracts that were under price pressur,but we were able-to maintain adequate margins by cost reductions.
Metals Our open-pit Bagdad copper and Thbmpson Creek molybdenum mines have undergone major restructuring. Their unit costs are now among the lowest in the U.S. industry
Metals markets continued under heavy pressure; however, all our copper and molybdenum production was sold, arid cost reductions allowed Bagdad to generate cash profits: Thompson Creek had break-even cash margins, but the steady decline in molybdenum prices required adoption of a new, short-term mine plan which reduces striping costs. Long-term operation of the mine is contingent on market improvement.
Industrial Minerals Despite
increasing competition, we had record sales and earnings, led
- - -by sharp impro'ements intur talc and calcium-carbonate operations.
Cost reduction programs at atS operations contributed substantially to profits and enhanced our competitive position.
Ar'
"C
Future
Since the spin-off, Cyprus has not only survived in a depressed industry, but has established a firm base on which to grow. Our best prospects fo growth exist in the business we know best mining.
We see oppol-tunities for expansion through additional salth to fill existing capacity at our coal and industrial minerals facilities, and through development of our promising gold prospects, which were identified by our ongoing
-
metals exploration program.
The major opportunity br expansion will be from acquisitions arising from the depressed conditions in the natural resource ndustry.As other companies have become disillusioned with mining, we have seized opportunities that have special advantage forCyprus such asourrecent acquisition of coal mines and our current negotiations to buy a major copper and molybdenum mine. Our acquisitions have been structured to minimize financial risk through imaginativefinancings.
As the motto relating to the lions in our logo states, we plan on "moving forward watchfully."
Summary Cyprus Minerals Company is well-positioned with modern, large, low operating cost mining assets. t is staffed by experienced, enthusiastic, and dedicated mining managers and employees,
committed to building a strong company. Cyprus is financially sound and has excellent prospects for increasing shareholder value.
John C. Duncan Chairman of the Board
Kenneth J. Barr President and Chief Executive Officer
From left to right:
Kenneth J. Barr, President and Chief Executive Qificer
John C. Duncan Chairman
3
I FHMAN flfllfl
Questions and Answers
What is your view of the spin-off?
Mr. Barr:
My first impression upon hearing of the spin-ott was concern about the new bompany's viability under depressed industry conditions. As planning proceeded with Amoco, I became more comfortable and convinced that it was the correct tIing to do to add value for Amoco's shareholders.
When the conditions Amoco established became reality and the Cyprus balance sheet took shape, it became obvious thispin-off provided a unique opportunity to build a strong mining company that could grow and create additional value for its owners. Also, employees responded with enthusiasm for the new company. I'm happy to be a part of it.
How would you compare Cyprus to other mining companies?
Mr. Duncan:
Cyprus is in a unique and very strong position by
- .cornparison to other mining
companies. We are major producers in a broad range of businesses. Our low cost coal operations are spread throughout the country, with most cit our coal production committed under long-term contracts. Our cost positions in our two metals mines Bagdad and Thompson Creek are among the lowest in the United States. Our
industrial minerals operations are diversified and customeroriented.
Aside from the basic strength of its businesses, Cyprus' competitive position is further enhanced by its, secure financial position. Unlike many mining companies having only equity positions in some of their businesses, Cyprus owns 100 percent of most of its properties: We, therefore, ditectly control our operating cash flow. In addition, our properties have a secure.U.S. location.
At a time when our competitors have been battered by prolonged depressed industry conditions, we have benefited from Amoco's commitment to investment in modem equipment..At spin-off, we emerged with low debt, well equipped and in a very strong position relative to our competitors.
Why was the fourth quarter write-down necessary?
Mr. Stone:
Many of the investments in Cyprus, particularly in metals,
were made atthevetojtof
the economic cycle in the late 1970's. There followed a petiod of overcapacity in the early 1980's which led to puce deteuioration.
The persistence of depressed markets over the last few years led us to conclude that some of our assets were overvalued in light of anticipated market conditions We therefore wrote domi certain investments to their estimated net realizable value.
What was the impact of the write-down?
Mr. Stone:
The result of the write-down, in our view, isa more realistic net worth of $809.1 million or $30.73 a share at year-end 1985. While there is no impact on cash flow, futureearnings will benefit from reduced depreciation charges of roughly $30 million a year on a pre-tax basis.
What is the philosophy of your cost-cutting program?
Mr. Barr:
Over the last three years, Cyprus has had the objective of becoming a low cost, safe producer in each of its business lines. These efforts have resulted in cost savings and productivity gains in nearly all operations, with cuts at certain metals operations ranging upto 30 percent. Being a low cost producer will allow Cyprus to survive economic downturns and earn good profits during market upswings.
What does supply and demand look like in coat, metals, and industrial minerals?
Mr. Duncan:
Coal markets have been characterized by soft demand. Because most of Cyprus' coal production is under long-term contract, we
Kenneth J. Barr President and Chief Executive Officer
lb. long established goals oF the company have boon to become a tow cost, safe producer and off ectivo marketer or each of our minerals. believe we have made signilicani
progress toward achieving these goals.
4 I FI-4MAN flfll2&
are largely protected against weak, short-term markets.
The metals industry is characterized by volatile commodity prices and strong competition. World consump tion of copper in 1965 remained high, and stocks have dropped substantially, which should tend to strengthen the world copper price. The molybdenum market is hurt by excess ca5acity; however, actual demand has remained steady over the last few years.
The industrial minerals business serves small, segmented markets tied closely to the general ecohomy. A'though competition is increasing, Cyprus' position is strengthened by its reserve base and Us commitment to technical service support programs for its customers.
What level of capital expenditures do you expect to maintain?
Mr. Barr:
Cyprus' facilities and equipment are relatively new, have benefited from major rcdrnizatibnpidrams; and are well maintained. Consequently, we expect spending to be less than $50 million a year, increasing as profitable investment opportunities are identified.
What are your plans to become a gold producer?
Mr. Barr:
We have formed a gold group, within our metals company, whose objective is to move Cyprus into gold production promptly. We expect to develop gold. prospects in Australia, New Zealand, and the United States, which we believe will be profitable and provide opportunitiesfor expansion. Production could begin as soon as 1987.
What are you doing to reduce dependence on coal sales to LIV Steel?
Mr. Stone:
A major source of Cyprus' revenue and earnings is its Emerald and Knox Creek long-term contracts with LIV Steel Company, Inc.
have negotiated new long-term coal sales cqntracts with three electric utilities and significantly lowered our mining costs at Emerald.
have implemented cost reductions at Knox Creek and financed this acquisition througppqrecourse debt.
While we expect to continue to serve this important customer, we will continue our efforts to expand our sales to others, which should help to ensure continued production.
Why haven't you declared a dividend?
Mr. Duncan:
Our agreement with the banks that have provided our line of credit precludes our declaring a dividend until we have achieved a certain level of profitability Based on our performance, we can now begin to consider an appropriate dividend policy under currently anticipated business conditions.
Where is Cyprus going?
Mr. Duncan:
We aim to become one of the wortd's leading diversified natural resource companies. Cyprus has positioned itself to be a survivor during economic downturns, while building a solid base for future growth. Our primary emphasis will be on acquisitions or development of exploration prospects in ourS current business areas, coal, metals, and industrial minerals. However, as a diversified natural resource company, we will pursue other natural resource investments that offer major opportunities to utilize our financial and management strengths.
John C. Duncan Chairman
typrus is staffed with an outstanding group of
experThnced, enthusiastic, and dedicated mining
managers and employees, who are committed to
building a strong company."
Chester S stone, Jr Executive Vice President and Chiel Financial Officer 'We have Implemented a policy ol maintaining a strong balance sheet, low debt, and more than adequate working capital and cath reserves to meet contigencies This financial strength can be the engine for future growth"
5
I FHMAN flfll2S
Cyprus Coal Company
Cyprus Coal is a fast growing company that has been profitable every year since its inception in 1980. In the second half of 1985,we shipped 6.5 million tons of coal and had operating profits of $50.9 million on revenues of $238.9 million. This represents a 30 percent increase in sales volume and a majbr increase in operating income over the second half of 1964. Funds provided by operations were at a record high of $69.6 million for the second half of 1985, of which only $14.7 million was used for capital expenditures.
Operations
Cyprus' coal operations are geographically diversified in Pennsylvania, Virginia, Kentucky, Colorado and Utah
and are able to serve many
coal markets. We produce steam and industrial coal at
all of our operations and metallurgical coal n
Pennsylvania and Virginia.
In order to maintain a competitive edge, we have emphasized cost reduction for several years, and have been successful at all operations.At-some mines,
-
these savings have ranged as high as4O percent. We have achieved these reductions by installing large, efficient equipment, such as lorgwaIIs draglines, shovelsand large- capacity haul trucks, and by focusing on methods of improving productivity.
Marketing
Cyprus sells coal to 17 ufilities and numerous industrial customers in many of the major coal consuming states and exports coal to Taiwah and Japan. Most of our metallurgical coal is sold to LTV Steel Company, Inc.
Over 85 percent of our sales are under long-term contracts. Due to market pressures, we renegotiated several contracts in 1985 and reduced prices in exchange for increased tonnage, improved operating flexibility or extended contract life. Most of the impacts of these price reductions were offset by cost reductions.
We also signed several new contracts for a total of about - one million tons per year. Cyprus has over 11 million
j.ayea under long-term
conlF&t for the next five years.
produce high quality, low and medium sulfur coal and have a service-oriented marketing effort. Our long-term contracts and service otientalion had a favorable impact on profitability in 1985.
Acquisitions
Cyprus aquired mines in Colorado, Utah, and Virginia during 1985. These mines can be competitive, low cost producers. These acquisitions increased our total production capcity to over 18 million tons a year, broadened our market base, and positioned us to penetrate new markets.
Outlook
The coal market in 1985 was depressed and we expect only a one percent increase in U.S. coal consumption in 1986. However, with our long-term contracts and recent acquisitions, we expect our sales to increase to .14 thiltion tons and our operating profit to increase significantly.
Outing 1966 we will continue to reduce costs and to search for acquisitions that will complement our current operations.
Donald P. OdIum, Vice PresidentCoal and President. Cyprus Coal Company.
develop a competitive edge by operating Iowcost mines and providing superiorserice 10 our cus(omers
coal
Full Year 1985 sales: 10.8 miJlion Ions Revenue: $394.0 million
operating Profit: $59.9 million
Reserves: 662.4 million tons
Employees: 2.383
Far Lell: We have lame elliclent equipnienl atoursurtace minet such as this dragline in Kentucky. to keep our costs low.
o Mine Operations G) Headquarters
6
I FI-IMAN flfll3R
r
We have instafled Iongwalls, such as this one
- at Empire, at our three large underground mines to make them low cost producers.
Photos on Far Left: Enthusiastic, dedicated. miners made productivity jiprovements possible.at -
bur aI mines.
Most of our major opera lions have unit train loading facilities, such as the one at Colorado Yampa. Most of the coat is shipped by unit trains to reduce costs to Our customers.
7
I FI-IMAN flfll3l
Cyprus Metals Company
Cyprus Metals Company, faced with depressed metals prices oier the last several years, has responded with cost-cutting measures that produced a convincing turnaround in 1985. Operating losses were reduced from $70.8 million in the last six months of 1984 to $6.8 million in the last half of 1985. Contributing $6.1 million to this performance was the sale of the Pima copper ore deposit and the Mungana gold property Funds provided by operations also increased significantly in 1985, particulady in the second half when $11.5 million was generated, of which only $1.3 million was used for capital expenditures.
Cyprus' primary achievement in 1985 was the reduction of costs which minimized the effects of current depressed metals markets and positioned Cyprus tp benefit from any increase in copper or molybdenum prices.
Copper.
Operating at full capacity, our Bagdad copper mine produced 167 million pounds of copper and five million
- .rrzpounds of byproduct molybdenum. This production
level was achieved after major restructuring in 1984 to reduce costs.
Bagdad's modern mining and milling faciIites, coupled with
reduced manpower and lower smelting and supply costs. should make it a low cost producer of copper for many years to come.
Molybdenum
Our Thompson Creek molybdenum mine near Challis, Idaho, operated at 80 percent of capacity in 1985 in order to reduce costs and respond to market conditions.
Production costs were lower in 1985, due largely to the resolution of normal mine start-up problems. 1965 further benefited from reduced stripping, improvements in mill recovery and mine productivity, better electncal energy management and lower roasting and supply costs.
Continued deterioration of molybdenum prices offset the cost improvement, jeopardizing the long-term operatiofl of Thompson Creek A new mine plan that further defers stripping of overburden was adopted: This plan calls for production of 17.5 million tons of ore over (he next three years, when the mine is scheduled to shut down, with future operation of the mine dependent on market improvement.
Exploration and Development
During 1985, Cyprus continued its gold exploration activities in Australia, New
Zealand, the Solomon Islands. and the United States.
We formed a new operating group to expedfte development of promising gold prospects in Australia, New Zealand, and the United States. Its goal is to establish Cyprus as a low-cost gold producer by 1988, with initial production anticipated for 1987 in both Australia and the U.S.
Preliminary feasibility studies were started on the Bismark zinc-silver deposit located in Mexico.
Outlook
Whilecopperand molybdenum prices remained depressed, demand for both metals was steady and is expected to continue in 1986. Further reduction in copper inventories and further rationalization of the molybdenum industry could improve conditions. Bagdad and Thompson Creek are well positioned to benefit.
Successful conclusion of our negotiations to purchase the Siertita copper and molybdenum mine would greatly expand our opportunity to increase earnings with little. downside risk.
We will continue cost reduction efforts in 1986, as well as efforts to strengthen marketing. Acquisitions that complement our current position in metals will also be pursued.
I
James C. Conipton, vice PresidentMetals and President, Cyprus Metals Company. Modem producon facilities and the determination of our employees assure ow costs at ourmetais minesr
Metals Full VearleBS saies: Copper 159.2 miUion
pounds Molybdenum 21.3 miilion
pounds Revenue: $182.8 milon operating Loss:
$33.3 million Reserves: Coppor4l 7.0
million Ions ol ore
Molybdenum 15:4.milIIonwc:
tons of ore Employees: 965
Far Left: Large modem mining
equipment at Bagdad contributes to iow cost operation., we produce copperin Arizona and molybdenum in Idaho.
o Metals Oporations o Goid Exploration Headquarters
8
I FI-4MAN flfl1%R
The in-pit crusher at our Oagdad copper mine allows low cost transportation of the ore to the mills by means of conveyor belts instead of trucks.
The newest U.S.
molybdenum mine Cyprus Thompson Creek began production-in -
late 1983.
4" Photos on Far Loft: The dedication of our employees has helped make Cyprus one of the lower cost metals producers in tho U S.
hTr Extension dnllirig continues at our gold prospect in the Golden Cross area of New Zealand
9
I FHMAN nniaq
Cyprus Industrial Minerals Company
Cyprus Industiial Minerals met the challenge of an increasingly competitive environment in 1985. In the last half of the yearwe produced $7.6 million in operating earnings and $13.4 million in funds provided by operations, of which $3.7 milllori WEused for capitai expenditures. Sales revenues in the second half of I B5 were $63.8 million, compared with $60.3 million in 1984.
Operations
Our talc operation set new records for sales and profits. Its flagship product. Mistron Vapor, which controls organic impurities in pulp and paper manufacture, set new sales records in North America. Europe. and Japan. The paper for this Annual Report was made from pulp in which Mitron Vapor was used as-a processing aid.
The talc operation benefited from the full effects of reduced costs through the implmentation of new procssing methods at its piincipal facilities in the United States. Europe, and Japan.
Although paper mills converted more slowly to alkaline paper making than expected in 1985. Cyprus' new line of calcium carbonate pigments for paper filling and coating provided much ol the impetus
for record revenues and earnings for that operation.
The paper on which our Annual Report is printed is filled with Atonilte and its coating contains'Ultramite calcium carbonates.
Cyprus constructed the first of a projected series of bulk distribution systems for Mistron Vapor talc which will markedly reduce delivered costs to pulp and paper mills.
In the plastics industry, the talc business made its first significant sales of high quality specialty talc to producers of a new line of heat-resistant cookware.
Outlook
Marketing and Aesearch
Cyprus' industrial minerals
Our marketing approach is to create specialized niches in market segments by adding vatue through product innovation and emphasis on technical service to customers. By specializing. Cyprus has become a significant factor in aD of its markets and a leader in many. This strategy has, been largely responsible for growth in earnings.
markets generally track GNP, which is expected to continue modest growth through 1986.
We should benefit from continued paper industry conversion to alkaline-based systems.
which can use our calcium carbonate pigmenle. Also, a new calcium carbonate product. our Copycoat for carbonless
paper, is expected to contiibute, We should also realize benefits from our on-going cost-cutting
In 1985, Cyprus' research group program.
developed a chemical modification which permits substitution ot Montana talc for that of its 'ast California mine which was depleted and
In addition. we will r.ctively pursue acquisitions which complement our existing businesses.
shut down at year-end. This
modification allows usto
continue to serveimportant - -
plastics markets.
)
H. T. Mulryan, vice Prosidontindusirlal Minerais and President, Cyprus lndustrai Minerais Company. "We beOuvo In pMitable grbwIh through mariceting and techn'icai Innovationr
Industriat Minerals Fuli 'mar 1985 Sates: Fine Ground
Industrial Minerals 1.0 million Ions Umestone 3.6 mIllion tons Hevenue: $129.2 niiil'ron operating Profit: $12.9 million Heseives: Fine Ground industrial Minerais 47.7 mllilon tons Uniestone 172.5 million Ions Employees' 1 220
Far Left: High quaiity calcium carbonato produced at our Alabama mine is shipped toourmlli In Georgia.
o Talc + Limestone
A Calcium CaTtJQnate
o Clay o BWl(e * Research Facility Headquarters
10
I FI-4MAN flfll&fl
The Yellowstone mine in Montana is Cyprus primmy source for high qu3ity talc.
-t-_ c
0.
Far Left: This Georgia clay mine provides kaolin for
prtducion ot ceramics and fiberglass.
New sales horn our expanded calcium carbonate mill in Alabama helped produce record sales and eamings in 1q85.
Photos on Ear Left: Concem tor quality pervades Our activities. tcom hand sorting ore to sophisticated p'vduct evaluations.
Our limestone aggrogato, for construction of roads and levees, is transported *ng the Mississippi River by our boats and barges.
11
I FHMAN flfll4l
People Dedicated to Building Cyprus -
,i.'juh,A
..
In addition to modern facilities and a sound financial base, Cyprus benefits from an outstanding team of experienced mining people. Here are some
of them, representing all areas
of the companymen and women of talent, competence, and dedication. These individ-
uals are only a feW of (he more than 5,000 people who are building your company.
The Cyprus Management Committee, shown at the right, is composed of experienced executives, chosen to meet the heeds of a dynamic mining company today
The companys directors, shown on page 32, were selected for their business and indusfl-y experience to guide Cyprus' operating management in increasing the value of your company.
a a
The results producod In
the first six months of Cyprus Minerals mdcpendence reflect the
eflorts of people such as
those pictured. They are
your best assurance that this performance will continue In the future.
4
!:rcc- 'Jp'
ti
C
-r ft
12
I FHMAN flfll&2
From left to right (sealed):
RogerkKautinann, Vice PresidentHuman
Resources and Administration Chester B. Stone. Jr., Executive Vice President and Chief Financial Officer Kenneth 4. Oarr, President and Chief Executive 011icer Donald P. eellum, President, Cyprus Coal Company James C. Cornpton, President, Cypnis Metals Company From left to right (standing): Gerald 4. Malys, Vice President and Corporale ControlIe Philip C. Wolf; General Counsel and Corporate Secretary
H,t Mutryan,
President, Cyprus Indusinal Minerals Company Dennis C. Haugh, Vice President and Treasurer
tS-
&
I FHMAN OOlzU
Cyprus Locations
Cyprus production facilities are located primarily in the United States and are, forthe most part. 100 percent owned and operated. Coal mines are well positioned to serve most U.S. and export markets.
Industrial minerals facilities consist of talc mines in
Montana, a calcium carbonate mine in Alabama. clay mines in Tennessee and South Carolina, and barite and clay mines in Georgia. Talc processingplants are located in Nebraska, Alabama and New Jersey. Talc plants in Japan and Mexico and calcium carbonate operations in Vermont are partially owned.
Complementing our metals activity in the U.S.,which includes mines in Arizona and
Idaho and gold exploration in Arizona and Nevada, are joint venture gold projects in Australia, New Zealand, the Solomon Islands and a joint venture zinc/silver project in Mexico.
-
:Ykt
0 Coal
Melals
-: 0 Industrial Minerals Headquarters
2 tic:.)
IY
594:-
:Y ' ": 7 .'&; 'fl
_'7% hl4r
:
Produclion OverIhe lasI few years.
production of coal. industrial minerals and molybdenum has increased steadily. Growth in production of all producls is expected in l9SSdueIo new coalconIracls and acquisitions, an anticipaled coppermolftdenum acquisition. and growth in demand for specially industrial minerals.
14
I FI-4MAN flflldd
Cyprus Marketing
Cyprus goal is to be the most effective marketer in each of its lines of business.
Cyprus sells coal into many utility, industrial, and metallurgical markets. Sales representatives, supported by experts in combustion engineeng and transportation, use a system of market intelligence to maintain an aggressive, technical sales effort. In the highly competitive coal market, we am to demonstrate that our delivered coal can be utilized to produce lowercost electricity at specific plants.
Cyprus is well established with customers of copper and molybdenUm worldwide. We emphasize flexibility in meetiog customer requirements, and we provide quality products: Our copper and molybdenum marketing teams have sold aD production at producer premium levels. In molybdenum, our staff is assisted by an international commodities trader through an agency agreemdhi under which Cyprus establishes all terms of contracts and sales.
Sales of talc, clay, calcium carbonate, and limestone p.roducts are handled by
technical sales staffs assigned to each product group. They are supported by technical service laboratories at key locations to assure delivery of high quality products that meet customer neOds.
Our industrial minerals research department provides a broad back up of scientists with modern analytical equipment to assist local sales support teams. However, the research department's primary mission is to develop new products from and applications for our basic raw materials.
Far LeFt:
Cyprus high quality copper cathode was the lint to be traded on the London Metals Exchange.
Molybdenum from Thompson Crook is shipped 10 cuslomers in Europe. Japan and the united states.
I II
I-A.-S S S --
S.
-
Far Left: Cyprus industijal minerls products are used by a wide range of industilal consumers in all fifty states and many foreign countries.
You will lind our coat In many coal consuming states, because our marketing program focuses on both the quanly and service requirements 01 customers.
I aV
I-
15
I FUMAN GoldS
Safety/Environment
Cyprus objective is to become a low cost, safe producer. Our policy of providing saf&and healthy working conditions reflects not only concern for the people who are essential to our success, but also represents good business. Safety, morale, and productivity are inseparable in achieving low operating casts. Safety receives the
attention of management throughout the company.
Cyprus policy on the environment recognizes the necessity of responsible programs to protect theenvironment. Mining affects theenvironment, and minimization of those impacts to meet regulatory standards and to win the acceptance of the surrounJing community is important. If this
is not done, operations and costs will be adversely affected.
We are proud that our newest mine, Thompson Creek, was commended by (he Idaho Conservation League (or its .4outstanding land reclamation project which should be an industry standard, and for cooperation in working toward beneficial environmental goals':
9*
Enield preparation plant employees have good safety habUs that are an important part ol being a low cost producer.
4;,
400 DAYS
NO LOST TIME ACCIDENTS
Cyprus rescue teams, like this one practicing mine rescue techniques, have consistently placed high in stat? and regional compeUtions. Our Bailey Hill team placed Iourth in the national mine rescue contest in 1985. Tom Bothna, an Emerald mine employee, won the 1985 NaHopal Benchman Award.
Photos on Left:
t puta lot of effort into
reclaiming oursurface coal operations such as these in Kentucky.
16
I FUMAN onus
Management's Discussion and Analysis of Results of Operations and Financial Condition
Results of Operation for the Three Years Ended December 31, 1985
Prior to July 1, 1985. Cyprus was a wholly-owned subsidiary of Amoco. On July 1, 1985, Amoco distributed the shares of Cyprus to its shareholders and Cyprus became an independent publicly owned company. The following discussion of operations compares Cypnjs results for the three years ended December 31, 1985, as well asIh first and second halves of 1985. Results for 1985 and 1984 have been adjusted to remove tax charges and credits which resulted from Cyprus inclusion in Amcbo's tax returns and which wduld not have been recorded if:Cyprus had been an independent company. See Notes land 9to the Financial Statements.
9 In thefourihquarter of 1985, Cyprus wrote down the value of certain assets to reflect weaknesses iii mineral prices and markets: The write-down resulted in a charge against 1965 net inome 0! $432.5.million and ! morefully discussd:in Note 2 tptheFinancial Statements. . ...
;Excluiding the Write-down, Cyprus reported profits df $32.2 million for the second ha!f of 1985 ompared With .lqse.s of $5 :5 million in the first half. Operatin prof its irnproQed.by. $64.0 million and are discussed in the segment presentaUon which follow.
Corporate expenses were $19.8 million lower in the second half of 1985 principally due to a first half loss oF $11.6 million on the sale of notes receivable obtained in the Cyprus Mines Corporalion acquisition in 1979 and a reduction in the second half of $7.0 million in corporatestatt expenses and overhead
Excluding the writedown, Cyprus lost $19.6 million in the full year of 1985 compared to a loss of $100.2 million in 1964. Th4 1984 tosses were largely attributable to a$109.4million metals segment operating loss offset only partly by operating profits from the coal and industrial minerals segments. 1985 improvements n the three operating segments are discussedbelow. The increase in 1985 corporate expenses primarily reflects the loss on the sale of the notes receivable in thefirst quarter of 1985. Cyprus had net income of $19.0 million in 1983 which included operating tosses of $15.9 million compared to operating losses of $51.2 million in 1954. These are disaissedin the operating segment presentations which follow. Items favorabt' affecting 1983 results were a $29.9 miliithigain pn the dspasithn at General Electhc Company stock an.dcapitalization of $18.8 million of interest expene associated with develop. ment of the Thompson Creek pine.
Cyprus summarized financial results br the past
three years follow:
-
Revenues (In thouSands)
MetIs .
IndUstriatMineralp 0meV: -.
Operating Income (in thdands) Coal.
IndusInal Minerals Other
Cornoraieand.other )comb(jaxs) Credits
Net1ncohid(Lb Before Ta Adjustment
apd write?Down TaicAdjUsiment
tt1ncprne (Loss) Retor Wnte-Down
Asssiwrit Down Net of Tax Adjted Not Incoma(Loss)
1st Halt
19B5
2nd Hail
$ :1 55,118
.75,695 65;318
$ 238,901 107,149 63,843
$ 296,131
$ 409,093
9,076
126,573)
5231
$ 50,866 (6,762)
7,632
(12 266)
2?',
.
(17,174)
. . (9,776)
(21 ;365) (30,474)
(51;839)
24,tOG. 7,421.
..-: 3Z?0?.
$(51839) $(4O0,2SO)
Year
1984 Year
$394,019 182,844
129,161
$706;024
$ 381.180 *08.768 125.188. 3,342
$ 618.478
$ 59,942 $ 45.855
-(3,335) 12,863
(109.397) 11.096
t.229
-
39,470 .
(51.227)
(54j62)
18,113
(43.730)
49.891
3,421
(45.066)
(23,053) . (55.145)
43,457)
b00.21 1)
-
5(452,059) -'.. $000211)
1963 Year
$333950
149.462
107,422 11.457
$ 602.291
$ 39318
(61.573) 7,596 (t,646)
(15.905)
5.455 29.449
$ 18.999
A discussion of the results of operations of Cyprus principal industry segments follows This discussion should be read In conjunction with the information by uridustry segment presented in Note 14 to the
Fincial Stathments and the suppieriientai informationon rnineralreserves and selected operating statistics on page'a .Also;. supplemental infor!flation Oflthe irflpactofipflation on page 30.
17
I FHMAN OO1d7
Cal .:.
Coal operatin prdfits of $i09 rlioninihe second half of 1985 were $41.8 million higher than the first half. This reflected an increase in revenues of $83.8 million primarily resulting from cquisitibns made during the second half of 1985 (see NoteS to the Financial Statements), from contractseftlements and.from improved sales volumes wI'iich more than offset reduced revenues due to a priceiedubtion, effective April 1, 1985, under the Emerald mine longterm coal contractwith.CFV Steel Cornp.py,in. In addition, opetatinothwrereduthdatihe Empire mine in Coloradodue toimproved efficiehc9as .!ongwhitrnining oquipren.t *sjhstal!bdin May1985.
Full year 1985 coal profits of $599 mi lion were $141
million higher than 1984 and revenues indreased by $12.8 million to $394.Omillion:The profiriid revenue improveriientsWere due to the 195 adquisihons and
ontracfsettlments which morethanb!fst.the :effect.of coal contiact price reductionsnd.lower .:sales volumes at the KentckrmJriesdii tq the aott spot market in 1985: The pro.fltlmprovetnen;War ;lb due to cost !edyctio,ns chithed atTheErnpire, Emerald and $traight Creek rpines
..Coql operating profits:of $45.9 million in 1984 wer.e $6.1 million higher .than.1983, dUe toi!$bence of .a $! 0.9 thilliancharge in 1983 for the abandonment of a partially deve!oped rnineinQolorado. Excluding that iteth, coal profitsi 1984 dehned.Hirieefcent despite an .increae of l4prcent]n revenues nd sales volurnes..The revenuincreasefeflaed... general increases in domestic coal consumption by electric utilities and their stockpiling of coaJ during
the first nine months of 1984 in anticipation of a .mpational UMWA strike whichdid not bcu..Th?
benefitS of th? increased revenuesweYe more than
o!f set bsi higier operating costs and the elf edts Cf : .an 11-week UMWA local stiikeaj the Empire niine.
Metals
... -
: Metai operations lost $6.Qrnillion on $1071 million in the second half of 1985 compared
with losses of $266 million Sn revenues of $757
million in the first half The increase in'rsenue
primarily reflects a 65 percent Increase in opper
sales as-first.t$It sales were IirnitddUrjhg.tbe
build up of an inventorypipeline after the Bagdad
copper mine returned to full capacity in Jnuiry
..t .i985Theminehadbenshut.ddwh:trornFebruary.
toOctoberl984duetolowcopperpnces The
improvement in operatng prcffit was dueio increased
sates volumes, lower unit costs at Th'qmpson Creek
and spcond half gains of $8 1 miIlinresulhng from
the sate of the Pima ore body and the Mungana
gold propity Also iiludedin1tie:fjrs hf.sa
toss of $69 million for the operation and sale of the
Northumberland gold property Second half operat-
ing profits also benefited from lower dpretiation
: charges atBgdad ndThdrnpopQree..dup.to the asset write down iscdssed in Note 2 to the
Financial Staterflents
-
-
Full year 1985 metals operating losses of $3?3 million represented an improvement of $76.1 million over 1984.1985 revenues of $182.8 million were $74.1 million higher than 1984. These improvements were mainly due to the 1984 shutdown of Bagdad and start-up problems at Thompson Creek. In addition, 1985 operating costs at both Bagdad and Thompson Creek were significantly reduced as a result of various cost cutting programs. 1984 operating results were-also a.dversely affected by a $19.6 million third quarter charg to terminate a high cost smelting and refiningcontract for Bagdad concentrates, a $9.0 millionfoutth quarter charge reflecting a downward teviionof Northumberland's gold reserves and establishment of reserves totaling $10.2 million relating to certain land, housing and powercontracts for various operations.
Metals 1984 revenues were $40.7 million lower than in 1.953 and operating losses of $109.4 million in 1984 were $47.8 million worse than in 1983. The lower revenues and-higher losses primarily reflect the 1984 bagdd shutdown, the Thompson Creek start-up probIemsand the charges discussed above. 1984 revenues did benefit from higher molybdenum sales volume from the Thompson Creek mine,
-
which began production in December1983.
!duMrial Minerals
Although indUstilal minerals revenues were essen tially flat in both halves of 1985, second hail operating profits of $7.6 millioln.represented a $2.4 million irnprornent over the.first half. Most of this improvement was due to lower costs in the talc division. Full year 1985 !eveflues increased by $4.0 million .to $1292 million and operating profits increased by $1.8 million to $12.9 million. The revenue increase occuried principally in the fine ground industrial minerals;.due to higher volumes and improved produdt mix, d?spite increase4 competitive pressures and .flatprices. In particular, Cyprus' new line otcaiciuricatbonateforpaperfflIing and coatingincraedin market share. The improvement i operating prOfitwas also due to lower operating
costsiri all dilsions..
1984 revenues represented an increase of $17.8 million dyer 1983 and.operating profits were$3.5 million higher than 1983:The revenue increase resulted.fromhigher.sales volumes for all mator products. $als of fine ground industrial minerals rncreased16 percent, reflecting higher shipments to mast indutrial markets; including the paper, - plastithand orarnics-jndustries. Limestone sls sho*e the largest Volume grwth dueto ternporarilysteppedup Mississippi Riverconstruction activity by.thArrnyCorps bf Engineers for navigabully and flobdtontrol projects Prices for industrial minerals products were essentiaUy flat. The operating profit improvement also refle ted !educed unit
Ic'
FI-IMAI'J nnldR
costs at most operations. Higher volumes provided operating efficiencies and complements cost-control efforts, which included the installation of new energy-efficient mills at talc processing facilities in Montana and Belgium.
Liquidity and Capital Resources
At December 31, 1g85 Cyprus' net working capital was $20g.4 million including cash and equivalents of $72.8 million. The ratio of current assets to current liabilities was 3.1 to 1 and long-term debt as a percentage of total cap%taliiation was 16.1 percent.
In connection with the spin-off, Cyprus borrowed $75 million from Chemical Bank while completing arrangements with a group of banks for a $125 million revolving credit facility. Cyprus used $60.5 million of this loan to repay indebtedness to Amoco. In the third quarter of 1g85, Cyprus drew $25 million under the revoMng credit faqility.and used these funds as well as currently generated cash flow to repay the Chemical loan. By.December3l, 1g85, Cyprus had repaid the Funds drawn under the revolver so that.the entire amount of $125 million Was available:
Inthsecond half of 1g85, the company acquired certain coal Properties which wer! financed primarily through non-recourseloan arrangements.
Debt of approximately $46 million related to these acquisitions is secured only by the acquired properties and i payable from the cash flows df these properties. See Notes 5 and 7 to the Financial Statements.
Injate igas, Cyprus arranged for the sIe and Operating ieaseback of ceiiain coal mining equipment
Kentucky and Colorado. This transaction genrated approxithately $50 million in cash
Cyprtis' Oapital expenditures iji the last hl.f of 1q85
were$20.0 million and 1q86 capital expenditures are
expected tote less than $50 million. The company
exects to generate suffident Funds internally to
meet these capital expehditures and to fund oper-
tingneed:Additional cash was generated in igos.
and is eipected t be generated in 1g86 from an
7: asset redeployment program which began in the
second half of igas.
.
Net FUnds prOvidedbyoperatibnsforthefutlyearof -.1985 were $135.0 rn!llion at which $97.4 miflion
:was.gqneated in the second hair. 1g85 working .;.capitalincreasedby $167.5 million reflecting a
build-up in cish and equWIent of $62.8 million, a k rdjict.ibn inturrent debt of $54.5 milliqn and net
.oEkJcPitJ of $40:g millionacquired in connection with the coal property purchases
During 1985, coal sales generated $3g4.0 million in revenues and $5g.g million in operating profits. In recent years, Cyprus has renegotiated most of its long-term sales contracts. In general, this has led to coal sales contract price reductions, increased contract sales volumes and extensions in the terms of the contracts. In 1q85, Cyprus agreed to a price reduction under the Emerald mine long-term coal supply contract with LIV Steel Company, Inc. and entered into a second long-term coal sales contract with LW for coal produced at Knox Creek. Total 1q86 sales voIumesunder these contracts are estimated to be approximately three million tons and the related revenues and operating profits are expected to be significant in relation to Cyprus' total revenues and pcolits. Cyprus expects to be able to offset the effects on revenue and profit resulting from the contract sales.price reductions by reducing operating costs and increasing sales volumes, in part due to the recent coal acquisitions.
In early 1g86, Cyprus offered to purchase up to a total of 500,000 shares of its common stockheld by. dwners of 25 or fewer shares. This offer resulted in the purchase of approxirnately4g0,000 shares.
Common Stock Market Information
Sinc May 30, 1g85, Cyprus Common Stock has
been traded over the counter on the NASDAO
National Market System. ltssymbol iE aCYPM.
The range of closing bid quotations for the Common,
Stock, as reported by NASDAQ, during 1q85 by
quarters was as follows:
-
Period
2nd Quarter (beginning May 30) 3'd Quarter 4th Quarter
High
$1&v4 $1 &'/2 517%
Low
The quotations ref lect inter-dealer prices without retail maz1<ups,tharkdowns or commissions and may not necessarily represent actual transactions. The dosing sale price per shard of the Common Stok on March10, 1g86, as reported by NASDAQ
was$18. :
Cyprus has not et declared, nor paid, cash dividends. Underth terms ol' a loan agreement, the company's 4bulity to declare.dividends is -: re(ricted. See Note .7 to the Financial Statements.
As.ot.Mrchi0, 1g86, the lumber of record holders of Cyprus shares was approximately 1 16,265.
19:
I FUMAN GoldA
Cyprus Minerals Company and SubsidiarEes
Supplemental Information
Ouarterly.Results (Unaudited)
(in thousan1s)
1984First Quarter Second Ouwter Third Quwter Fourth Quarter
1985First Second Quarter Third Qumter :FourthQartef
Revenues
$ 159.989 $ 163.853 $ 156,783 $ 137.853
$ 145 760 $ 150,371 $ 191.225 $ 218668
Operating ProtIt/floss)
$ (7.468)
$ 1110
$ (19,283) $ (26,186)
$ 1,146 $ (13,412)
$ 22,957 $ 28779
Netincome (Loss)
$ (7.819) S (2.977) $ (12156) $ (21.514)
$ (11,278) $ (10,087) $ 10,582 $(410,253)
Adjusted Netinoome
(Loss)
$ (18.869) $ (10.827) $ (31.027) $ (39.488)
$ (20,900) $ (30,939) $ 15.452 5(415,702)
Adjusted Netincomo (Loss) Per share
$ (.72) $ (.41) $ (1.18) $ (1.51)
$ (.80) $ (1.18) $ .59 $ (15.64)
See Managements DiscuSsion and Analysis of Results of Operations and Financial Condition ad pages 17 to 1 and Notes 1 and 2 to the Financial Statements.
Setectedhnancial Data
(In thousand:excptrshare amounts)
Statemont.df Opradon Dth
. Revenues
I
Orieraing Inconi(Lss)
Not Intome (Los):.
per.Share Net (Loss) (4)
Statement olFinancial Position Data TotlAssets Long'Tennflbt
SbarezoTder EqUity
1985(1)(2)
$ 7O6024 $ 39,470 4 (429O36) $ (17.23)
$1136865 $ 155,304 3 809,105
(1)1955 and 1951 data reflect the adquisitions S col bperationsccunted.for as pUrchase trasactions.1951 includes an after-tax gain of $80 million from the salof Cyprus' interest in C.yprus An/iL Mining Corpptation
(2):i85data includes the effect Of certainasset. wAte-iowns. See Note2to the Financial Statements.
1984
t983
1982
1981(1)
$ 618.478 $ (51,227) $ (45,066)
$.. (a82)
$ 602,291
$ (15905)
$ 18.999(3)
$ 625.080 $ (69636)
$ (26.144)
$ 637.230 $ 29,657 $ 52,370
$1778322 $ 165.167
$! .130.671
$1833517 $ 229,986 $1 239.173
$1 .782,249
$ 224.739 $1259183.
$1673987 $ 277010 $1124433
Includes a gain of $29.9 million on the disposition of stock. See Note 6 to the Financial Statements.
Per share data has been calculated as if all of the Cyprus shares distributed on July 1, 1985, had been outstanding since January 1, 1984. See
Note 1 tothe Financial Statements.
Report of lndependent Accountants
To the Board of Directors and Shareholders of Cyprus Minerals Company
In our opinion, the accompanyJng consoiidated statement of financial position and the related consolidated statements of operations of changes in financial position and of shareholders' equity present fairly thefinanciaI position of Cyprus
Minerals Company and itssubsudiaries at
December 31, 1985 and 1984 and the results of theirperations and the changes in their financial poition for each of the three'years in the penod ended December31, 1955 in conformitywith generally accepted accounting pnncrples consistently applied Ou?examinations of these statements
were made in accordance with generally accepted auditing standards and accordingly included such tests of the accounting records and such other audiUng procedures as we considered necessary in the circumstances
-.L4 caSJrra
Denver; Colorado February 21. 1986
I FHMAPJ AnISA
Cyprus Minerals Corn pan and SUbsidiaries Consolidated Statement of OperStions
(In thousands except per share data)
Revenues Costs and Expenses Cost of Sales and Operating Expenses
Taxes Other than Income
Selling and Administrative Expenses
Depreciation, Depion.anpoiJ
Exploration Expenses:.
Operating Income (Loss)
Other Income (Expense) Interest Income .
Interst E*pense ...r . -
Gain on Stock Sale (Note 6)
-
Corporate Ovethead and Other
Asset Writ&Dow (Note2)
j
lAss Before Income Takes -
IncomTaxCredits(Noteiid9)
- -- -'
Net Income (Loss) Before Adjustment -.
Adjustrnerit.(Note 1) Adjusted Net Loss:
1985 $ 706,024
499,659 42,895 27,558 88,646 7,796 39,470
1,469 (20,514)
-- I(?!.1)
(75,657) (690,349) (261,313) (429,036)
(23,053) $(452,089)
1984
$618,478
511,881
.9!998
29,625
786
11;615 (51,227)
1,463 (21,749)
... (23,14)
(49,891) (45,06.6) (55,145) $(100,211)
1983 $ 602.291
454,745 40,777 26,6 76 83,522 12,476 (15,905)
1,420 (2,821) 29,865 (23,009)
(10,450) (29.449) $ 18,999
Adjusted Loss Per Share(Note 1) -
- $. (17.23)
Average Common Sharis Outstandi,i - - -
26,243.
The accompanying notes are ninigrI ad o,f tftese statements.
$ (3.82). 26,226
21 I FI-IMAPJ (1(1151
Cypius Minerals Company and Subsidiaries
Consolidated Statement of Financial Position Iuoecember3l
(lnhbusands except share amounts)
Current Assets 1Qah and Equivalents AccbuiAts and Notes Receivable---Net
lnyentories Prepaid Expenses
!;Ytoi$GtkrentAssets
Assets
PropertiesAt Cqst, Less Accumulated Depreciation, Depletion, Arnortition.1aAd Wilte-Doins of $t,052,747 at December 31, 1985 and $328,607 at Deember 31, 1984
I,ivetments and Other Assits \.TotaIAsset
1985
$ 72,822 98,727
126,619 13,217
311,385
798,120 27,360
$1,136,865
Liabilities and Shareholders' Equity
J urrent Liabilities
.
Current P-ortion of Lon. g-.T' erm pebt
7ccodnts Payable
Aci&fLiabililids
'' TaxeE.ayab..
.
JotC9rrentLiabuTlties
. . ..
....................-? NoflUrrent Lial ilitles and bet erred Credits
Aniounts pue Amoco
beferied Income Taxes
.!
- Oilier:
:
..-
Commitments and Contingent Liabilities (Notes 8 and 12)
TdiaINohOurrentLiabilities fld-bferred Credits
.
h&4ioIders Equity - -
--
Weferred Stock, $1 Par Value
gdb&-10 000 000 Shares
. ..
.
-
$ 6 540 55902 30,070 9,521
102,033
-155384
22,008
.-
48,335
225,727
bi?5on Stock Without Par Value
Atithoflzed-5O0O0QOO Shares
ite4-26,s27;-5'49
Shards --
.i-
-
!AccuriuIated Deficit
-..-
-
t'kF&euqn cuEren Translation Adjustment
"Total Sharebolders Equity
Tota]Luabihties and Shareholders Equity
)4nWpqes red itgiaI part of these statements.
472 1 436 040 (624,237)
(3,170) 809,105 $1,136,865
-
1984
$ 1b,070 72,241
106,283 7,432
196,026
1553078
29,218 $1,776,322
$ 61 042 47 041 35,130 10,911 154,124
165 167 46 032 231,861
-50,467
493,527
. -.
1
1 330 203 (195,201)
(4,332) 1,13O,671 $1,778,322
22 I FHMAPJ nnlc2
Cyprus Minerals Company and Subsidiaries Consolidated Statement of Changes In Financial Position
(In thousands)
Funds Provided by Operations Net Income (Loss) Depreciation, Depletion and Amortization Deferred Income Taxes
Asset Write-Down,.. Funds Provided by Operations
Funds Required for Opitions
Capital Expenditures
Net Book Vaiue of Propetypsposiions.
Busineses Acquired (Not5)
OtherNet
.
Funds Required for Operations
Net Funds Provided by Operations -
Financing Activities
Net Amounts Received -frorn.(Paid to) Amoco
Additiosto Long-erniDebt.
Reductions of Long-Term Debt
Net Financing Activities Increase (Decrease) in Working Capital
1985
1984
$(429,036)
89,353 .(2Q9,83) / 675,657 /
126,121
$ (45.066)
77,366
-32,571
64.871
51,376 (74,522)
6,084 8,230 (8,832)
134,953
68,324 (28,082)
(6,676) 33.566 31,305
58,910 .61,000(87,413) 32,497 $ 167,450
(43,544) 300
(65,119) (106,363) $ (77.0561
1983
$ 18;999
84,367 65,204
168,590
171 .859 (19,954)
293 152, 198
16,392
27,000 (21,753)
2,717
$ 19,109
Changes in Components of Working Capital Cash and Equivalents
$62,752
Accounts and Notes ReceivableNet
26,486
Inventories
PrepaidExpenses.
20,336
Current Portion of Long-Te?rn.Det4. : .......
:-:a;Aoco!.rnt Payable
.:
.......
Accwed liabilities .
7
54,50? ,861)
:5j06
Taxes Payable
t390
Incrse (Decrease) in. Wbrkifl Capital )' . $ 167A50
The accompanying notes are aIntegrat part of theseslatements,
s: (6,422)
19,698 (22,614)
(4,839)
(54483).
(87) (8,731)
420 $ (77,058)
$ 4,767 (5,857) 2,302 5,302 (3,629) 17;444 (1,942)
$ 19,109
23 I FHMAPJ 00153
Cyprus Minerals Company and Subsidiaries Consolidated Statement of Shareholders' EqUity
(In thousands) Balance, December 31,1982
Common Stock
Shares Amount
J I26,226
Paid-In Surplus
$1,431,096
Accumulated Deficit
Foreign Currency Translation
Adjustment
$(169,134)
$(2,180)
Net Income Returns of apit Foreign Currency Translation Adjustment
(38,01)
.308)
Balance, December 31,1983
Net Loss
.
Returns of Capital
Foreign Currency Tranlat on Adjustment
26,226
1,392795
(2,592)
(150,135) (45,066)
(3,468) (644)
Balance, December 31, 1984
26,226
.
1 1,30,203
Net Loss
Contributions to Capital
: . ..... . . .104,942
Common Stock.lssued for Employees'
.Savir1gs plans and stock Grants Foreign CurrencyTranlati.on Mjustment
.. ..
.
Balance, Deember 31; 1985:
.. . .26.328
..
..
.
. . .. .
-95;
$472 $1,436,040
(195,201) (429,036)
$(624,237)
(4,332)
1,162 $(3,170)
The accompanyi note&are an integral part of these tatements.
:Cy*us Minerals Cothpapyand .Sbidiaes :
Notes to Consolidated FinancialStatements
. ..
.
..
Note t Summary of Sigrdticant Accounting: :
Policies
.::. .
..
Distribution of StockOn July 11985, Amoco
Corporation ("Amoco") distributed to holders of Amoco common stock of record as of June19, 1985,
without any consideration being paid by such holders, one share of Cyprus common stock for each ten shares of Amoco common stock held Approximately 26 2 million shares of Cyprus common stock 'jere thus dtributed to Amoco sharehc1der Asof.July1., 1985 Cypnis ceased to be a wholly-owned subsidiary of Amoco and became a publicly held company
- Pnnciples of Consolidation and Basis of PresentationThe financial statements inplude
the accounts of Cyprus and its more than Si) percent owned subsidianes All material intercompany balances and transactions have been eliminated Certain previously reported amounts have been
=t:=:;- reclassified to conform to glassifications adopin 1985 and reporting formats have been revised
f or by the equity method Other investments are generally camS at cost 2
Inventoneslnventories are carned at the loyer of current market value or cost. Thecost of certain copper inventories is determined under the last-in,
: .. v
.
.
first-out (l.,IFO) method The costs of coal and the remaining metals inventories are determined on the first in, first out (FIFO) method lndustnat minerals and materials and supplies inventones are generally valued on the basis of average costs
Exploration and Development Costs-
Expenditures for exploration are charged against inbmeas incurred. Property.acquisitiori dosts and: mine development costs incurred to expand capacity of operating mines, develop new ore bodies or develop mtne areas substantially in advance of current production are capitalized and charged to operations on the unit of production method Mine development costs related to current production are expensed
Dpiation, Depletion and Amortization-
Property acquisition costs, intangible mine devel opment costs (including certain stnpping costs) and
on the unit-of production basis Mobile mining equipment and most other assets are depreciated
on a straight line basis _______
I Fl-IMAI'J 001St
Cyprus Minerals Company and Subsidiaries Notes to Consolidated Financial Statements (Continued)
RetirementsGains or Ioses upon retirement or
replacement of equipment and facilities are credited or charged to income.
Income TaxesFor periods prior to July 1, 1985, Cyprus was included in Amocos consolidated federal income (ax retums. Amoco allocated income taxes and related benefits to each member.of the consolidated gropon the basis of such member's contribution to the consolidated tax liability. Under this method, Cyprus recorded the benefit of tax deductions and credits which were utilized by Amoco. Investment tax credits are reflected in incorhe as realized.
Adjusted Net Income and Earnings Pershare-
In order to report Cyprus' results on a basis which will be comparable wilt) future reporting, 1955 and 1984 r)et losses have been adjusted, to eliminate The federal tax benefits fesulting from the inclusion of Cyprusin the consolidated incomb tax return Of Amoco. Accordingly, earnings per share have been calculated based an adjusted eamings and the weighted vdrg nuniber of shares at cOnimon sbck outstanding. For periodsrior to July 1, 1985; the ciculationof te average number of shares. outstaring assumes that Cyprus common tock distribuied by NTloco to its shareholders a of Juiy 1. 1985, had been distributed on Januaryl 1984.
Translation of Foreign Curl erwiesArnounts
in foreign currencies are translated into' U.S. doilars.using the translation p.rpcedures.spocified in FASBStatement No. 52.For application of.such procedures, the U.S. dollar has been determined to be thwappropriate functional currency br all operations except.for the industciI minerals dpertionin Belgium.
Note 2: Asset Write-Down. .
:puo to theweaknesses inmihera! pncs, Cyprus reevajuated its operatin Ian..rd its abUhty.to:ecovdr: the thrrying value of certain of its investments As a result, the company wrote down its investment in certain assets by $675 7 million dunng the fourth quarter df.1955. tfer'giving.ettecttothe:rversaI df related deferted tax credits of $243.2 million, thith actibnresuItedin1achareagaTinst fourthquatter and full year 1985 net income 01 $4325 million the following assets were included in the wnte-down
Cyprus adopted a new mining plan at its Thompson Creek molybdenum mine underwhich approximately 17.5 million tons of molybdenum ore will be mined within the next three years. The remaining ore estimated to approximate 163.3 million tons cannot be economically produced without significant improvement in mol'bdenum prices. As a result, the companys $3981 million investment related to this mine was written down to zero.
At anticipated future real copper price levels, Cyprus will not be able to recover its total investment in the Bagdad copper mine. Th!s investment was, therefore, written down by $194.8million to it estimated realizable value of $189.2 milliob:
A write-down of $67.9 million was taken on certain undeveloped coal totaling 222.7 million tons in Colorado and Pennsylvania which cannot be economically developed under current and anticipated market conditions.
The company also wrote down its investment in its industrial minerais' barge and other operations to reflect their expected net realizable valUe. These writedowns totaled $14.9 million.
Note 3: Inventories
Inventories detailed by componentand industry segment are summarized below:
(In thousands)
Component Ores Concenuates and Other inProcess Inventories
Finished Goods Materials and SupIies
Total
.:
Occamber3l
1985
1984
$ 27047 46290
53,282
$126,619
$ 35.651 26.312 44320
$106.283
Industry Segmnt Coal Me9Js industrial Minerals
$ 35,261 $ 21,764
63,587
61.143
27,771
23.376
' $126,619 $106.283
All metal ihventorie, lhblding those foi which cost is determined on the last-in, firstout basis, have been valued at market as of eaOh of the dates shown above.
Note 4 Property, Plant and Equipment
(InthsariJs1' CooF
..Ijdutdi Minerais Corporate and Piher
Gross
s709118497' ' 16i;102 s;549:
$1,850,867
Oecembt3l
Net
$. 489,800 209,307 95.887 '3,126
$198120
GYOss
5' .7O7527 IO20371 '147,247. 6540
$1.581.685
Net
$ 580.911 857.998 111,192 2977
.
51.553.078
25 I FUMAN 00155
Cyprus Minerals Company and Subsidlries Notes to Consoiidated Financial Statements (Continued)
NoteS: Business Acquisitions
Note 7: Long-Term Debt
Cyprus completed two coal acquisitions in 1985.
The components of long-term debt are summarized
The Plateau Mine in Utah and the Colorado Yampa
below:
-
and Twentymile mines in Colorado were acquired
from Texaco. Inc. on August 30. The Knox Creek
oecember 31
- operations in Virginia were acquired from LIV
(in thousands)
1985
1984
Steel Company, Inc. and several individual investors 8%Sinldng Fund oebntures,
On October, 1. These acquisitions were accounted fr as purchases, and accordingly, the resultsof operations of the acquired companies have been conoIidated horn the respective dates of acquisition.
oue 2001 8%% Notes ouejanuayl5. 1985 various Pollution Control and
!Ix1ual oeveiopment Revenue Bonds, oue from 2003 through 2013
$ 82,000 27,000
$ 6,COO 100.000
27.000
Long-term assets acquired consisted of $24.1 million Promissory Notes. oueihrough 1994
in properly, and long-term liabilities assumed included $158. million in debt and $2 2 million in -otherliabilities..In addition, the company adquured $40.9.million in working capital.
vanabo Intemst Rate, 101h%atDecember3l.1e85
Note Payable, Oue through'1992, variable interest Rate, 10%atoecember3l,1985
16500 15,692
it the acquired properties had been included in Cyprus'resuIts forthe full years of 1985 and 1984
on an unaudited pro forma basis, combined ivenues
N*s Payable. Oueiea7 throUgh - lees, vanable Interest Rates.
8.e7to e.25%atoecember3l. 1985 0th
14,000 6,732
3.209
would havq been$819.3and$786.6 miliipn,combinf. adjtisted::net los Would have been $436;4 and $93.8 miflionjandcOmbiped adjusted tossper sharelwould -
Less: Current installments Total Long4eim Debt
161,924 6.540
$1SS,3M
226.209 61042
$165,167
:have be9n $i.6and$3.58 for 1985and1984,, reir5tivqly
.NotiG:ReIatedParty.WansaCt(ons.
Scheduled rnatutieof theamunts outstanding as of .D?cember 31; 1985, during the next five years are as follws (hi milliohs):$6:5in 1966, $6.7 in
Througl'iJUne 3Q;1985 transactions with 4mocd-'. 1987, $5.8 in 1988 $11.9 iii 1989 and $12.1 in 1990.
were consdered related part9 transactions:
Amounts due to Amoco wre'cornprised of the
foIIowig:
Under it reyo Wing credit agreement. Cyprus can borrowup to $l2SmiIlion tho'ugh June1989, with the available amount declining thereafter in four
19B5-
eM less
:fl'nce,rBegInnihgotYear $46,632' $26,984 $ l3435
''Credit.torincosiieTax: .: '
approximately equalannual amounts and all loans maturing p JUne 1992, Interest is payable based on the prime rate, the London Interbank Offered Rate
BeneIitsNot 1).,
.(contribution&to) Returns
*ofCapi'taI ;.,ojstiibutjdnfGneral .
ElectiicompanylStpck
-foAmocd.
.Cash.Advanco, Ntof
. (58.8.69) (94:404) (94.215). or an adjusted certifjcate of deposit rate, at the
.
- (104$42)
62.2
38,301
.' . .
companys option. This'agreement prohibits Cyprus from payingdividehds Until 198.8 or unless and until consolidated net income (excluding write-downs and
- (52087) - ceitain otber items)'afterJulyl, 1985, exceeds $50
2 millioli. 'Al December31, 1985, such income was
-.
'rhz.rnatnd -
117,779 50;860 121;550
$29.6 million. At December 31! 1985, he company
Balanve,:EdtYear
4
0-.$ 46.032 $ i6e84
had nd-loans outstandfrig underthis revolving credit agreemenit.CyptaIsohas-12 million of'credit
)\dvance from Amoco were generally hon-interest
be$hg..WidfJuflatedpnadai!yiasi.Jp.
managements opinion, the allocated corporate
availablejor specified capital expenditures and certain other purposes
The promissory notes and two notes payable are
exnsi.rauId not hav'been rha(eri'aIli'difternt
relatedto the cba ibuisibdhs'and are secured only
onastandlohebasjs
bytteaqquired prqperti See Note s:'
The shares of General Electnc ompany t&, ditnbUted tp Amocoini'1983 were owned by Cyjrus Mines Corporatiap,when Cypjus Mines was 'aedufred hV'AnidcO in 1979:and had atdstbasis oft
$22 iii' rLme distribution to Arqocowas,j .- -
rkorded atthe1Mr market value,pf thestock at ILie
date of distnb(ltIon and resulted in a non-taxable -
qQdf$29sjnulliop . 'I-..;-
Duahg 1983, droM.intethst pense was $21.6 millidn of whic.$1a8:rnillioO was capitalized as part of mine:deVeloprnent costsj at-Thompson Creek. No intetest was bapitalized ip'1965or 1984.
126 I FHMAPJ Afliss
Note 8: Leases and Mineral Royalty Obligations
Cyprusleases mineral interests and varioU other types of properties, including draglines. shovels. longwalls. barges. offices and miscellaneous equipment. Certain of the company's mineral leases require minimum annua% royalty payments. whereas others provide only for royalties based on production.
Summarized below as of December 31. 1985. are future minimum rentals and royalties.
(In thousands)
1986 1987
t988'
1989 1990 After 1990
Total
Operating Leases
$ 8.46
7,455. 6,192 ' 5.944. 5.806
71.281 "
$105,324.'
Mineral Royalties
$ 11,300
. 9.7_74
- 9.175 8,977 9157
1476S2
$196,015
Rentals. and mineral royalties charged to expense
Were asfoflows:: '
-:' ..:-.
(In thousands) AerdalExpinse. Mineral Royalties
Note g Income Taxes
.1985
1984.
1983'
$ 6.910 S'6285': $6,688
$17,639 - Sl35
$12,556.
'' :
For r1ods prior to July 1. 1985..CypruS was included in Amoco's conSol'ated'fderaIJncQrne
tax.retUrns and received benefits-f rdr!tAmoco for con&ilidated tax saving's attributable to Cypru' tax lOsses and tax credits. Therefre. the!e are.. essentially, no net operating loss orinVestmerit credit cafryforwards available to Cyprus froth periods prior to July 1. 1985: Any ad;ustrnntsto C.yprus federal taxesfbr periods.pnortoJUlyt.;. 1985. will be the responsibility of Amoco.C'yprU's H will file a separate federal income tax rtUin forthe period July 1 through December31. 1985:' '
ThepoYision for income taxes fdri9S5(defrailed
below) has been calculated separately for the first
halt and the second half of 1985 However adjust-
rnehts tbthese provisions-have beeq adir the
consdlidatecjstatement o operations toreflect
C'prus' tax provision as if it had benj an'indepejident
compan..
':
The provision (credit) for income taxes is composed of:
(In thousands)
Federal-current' -Deterred
state and Other
1985
1984
1983
$ (58.569) $ (94.404) $ 94.215)
(207.684) 39.259 61.003
4.940
5.254
3.763
.1 5(261.313) $ (49.891) $ (29.449)
The aggregate deterred income tax provision (credit) represents the tax efledt of the following timing differences between book and tax income:
(Inthousands)
AcceleratedDepreciation .CapIalized Interest ' Exploration and
DevelopmentCosts Valuation Reserves-Net MsetWteDown All Other
1985
1984
1983
$ 31.377 $ 4.151 $ 42.411
(1.328) (1.038) 8.642
(2.457) '12.054 (243,200)
(4.130)
1.301
-(6.270) 115
15.101
-(5.173) 22
$(207.684) $ 39.259 $ 61.003
The followig'is rconcIiation between the credit
!or income taxes 'an Ithe'afnount determined by
'''applying the federal statutory rate to loss before
income taxes:"
'"
(Inthousands).
1985
1984
198$
Income Taxes (credits) at
statutory'Rate .. $(317.561) $ (43.680) $ (4.807)
Increases (Decreases)
Resu!Ungfromf
InvestmeptTac Credits
(5.034) (4.287) (7.516)
Exces Percentage
Depletion
.. (8.503) (11.008) (9.476)
Nontaxae Gain on
. -Distribution of Generai " ..
Eleclriccmpanystock '
'- (t3.738)
Nondeductible.
Amortization and ' - '
Wilte-Down of.'. Property Costs
'.
70030
3.453
5.335
.,capital Gains Rate Differential
(1.977).'
Fore'ignOperations' "., - . 1.575'
State lnthme Taxes-Net ': ' . '
(1.206) 2.135
(2.623) 1.529
ot Fedcra! Benefit ,
2.532
2.758
1.850
At! Oilier-Net'
. '(2,375)'. . 1.914
197
"5(261,313) $ (49.891)$ (29.449)
At Decembei3l, 1985: the omp'ny had a,federal net operabr loss crhJfor*rd for tax purposes of, $10.2 million aM an. investnent tax'credit carry-
rorward for tax purposes 6! $1.1 million.'bqth of which expire in;2000:
I FUMAN flfl157
CyprusMinerals Company and Subsidiaries Notes to Consolidated Financial Statements (Continued)
Note 10: Retirement Plans
Prior to July 1,1985, Cyprus and its subsidiaries had a number of pension plans covering many of their employees. As of that date, responsibility for most of these plans and for employees retired prior to July 1, 1985, was transferred to Amoco. Cyprus and its subsidiaries then established new plans. Total pension expense for 1985, 1984 and 1983 was $5.8, $3.1.and.$5.2 miuion,.respectively. Substantially all of the employees not covered under these new plans are covered under multi-employer plans administered by the United Mine Workers of America. Contributions to these multi-employer pension txuSts, based primarily upon tons of coal produced and hours worked, amounted to $2.9, $2.8 and $2.7 million in 1985, 1984.and 1983, respectively.
The actuarial present value of accumulated pension benefits for active employees df Cyprus and its subsidiaries will be dtermined On a plan termination basis and assets.equal to that present value will be transferred toCyprtisfrom Amoco .dyring 1986. All othet benefits., prirnaAlythosef employees wito retired priortoJl 1,1985, and all otherassets, will be retained by Amoo's plans.
Cyprus provides certain medical and life insurance - benefits for mot retired employees under various .lans. Those benefits and imiIar benefits for active employees are generallyprovided.ttirdughinsuraAce companies whose premiums are based on benefits paid during the year. Cyprus expenses the cost of providing those benefits currently The estimated costof providing benef its for retirees amounted to $.5 milbonin 1985 and $8 million in 1984. As of July 1,1985, the responsibility for providing these benefits to emp!oyees retired prior to that date was transferreI to Amoco.
Notell Common Stock Plans
tinder a stock option plan adopted in 1985, ey employees of Cyrus may, from time to time, be granted options !o purchseCypruscornmon stock
at fair market value as of the grant date. These options wiR be in the form of either incentive stock options, to the extent permitted by apphcable tax law, or non-qualified options and may be granted with stock appreciation rights (SARs). SARs permit holders.to surrenderexemisable options in exchange for a payment, in either shares or cash, determined by the amount bt Which the market price of the shares on the dates the rights are exercised exceeds the grant pAce. The plan also permitted the issuance of Cyprus options at other than fair market value to replace outstanding but unexercisable Amoco options that were held by Cyprus employees.
Options granted are typically exercisable in respect of 50 percent of the shares beginning one year from the date of the grant and in respect of the remainder beginning two years from the date of the grant. Unexercised options expire at the end of ten years.
Cyprus also has restricted stock grant plan under which certain employees may be granted shares of Cyprus bommon stock These grants are subject to forfeiture if the recipient fails to remain in the employ of Cyprus during the specifiedrestriction period. No grant were made during 1985 under this plan.
In 1985, optionsto purchase 538743 shares of common stock were granted at option prices ranging from $11.44 to $13.56 per share, of which options to purchase 104,713 shares were exercisable at December 31, 1985. No options were exercised, surrendered or terminated during 1985.
The maximum number of shares which may be granted under both the stock option plan and the restricted stock grant plan through June 30, 1990 is 1 ,315,000,with no more than 131,500 to be issued underthe restricted stock grant plan.
Undrconsulting agreements, Cyprus. has granted an option to purchase 23,100 shares to one of its. diredtors and has made restricted stock grants totaling 0,800 shares to two of its directors.
I FHMAPJ AAISA
Note 12: Contingent Liabilities
Note 14: InformatIon by Industry Segment
Consolidated litigation is pending in the United
Cyprus operates in three principal industty
States District Court for the Eastern District of
segrnents-coal. rnetals and industrial rninerals.
Kentucky regarding challenges to Cyprus' title to
The financial inforrnation prescribed by FASB
the property constituting a portion of the reserves
Statement No. 14 for these industry segrnents for the
related to the Mountain Coals operations. To the
three years ended Decernber 31. 1985. is presented
extent any of the title challenges are successful.
in the table below:
Cyprus cou)d lose the right to mine approxirnately 2,500 acres, which represents about seven percent
(In thousands)
1985
1984
1983
of the acreage controlled by.Mountain CoaJs, and be required to account for coal previously rernoved. While Cyprus isnable to predict the outcorne of this litigation at this tirne, based on facts currently
Revenues Coal Metals Industilal Minerals Other
394.019 $ 381.180 $ 333.950
-182,844 - 108.768
1,161 125.188
3.342
149.462 107.422 11.457
known to it Cyprus does not believe that the ultirnate
Total
$ 706.024 $ 618.478 $ 602.29*
resolution of this rnatterwill have any rnaterial
adverse effect on its financial condition.
Many coal operators in 'eastern Kentucky. including Cyprus. base their surface rnining iights on coal rights acquired under TMbroad forrn deeds. Under these deeds, coat operatorsacquired title to the
Operating Profit (Loss) Coal Metals IndusUial Minerals Other
Tot
$ 59.942 $ 45.855 $ 39.718
-(33.335)
12.863
(109.397)
11.085 1229
(61.573)
7.595 (1.646)
39.47 (51.227) (15,905)
coal and iights to mine the thaI from land owners who retained all other interests in the land. Kentucky courts have construed the flght to rnine conveyQd by broad forrn ,deeds to incidde the right to rnine by an rnethod. including surface mining. Following. these coufl decisiofls, the lsjtucky General
Corporate Overhead and Other
Interest E(penso Asset W,ite-Down
Loss Before Income lxes
(33.645) (20.514) (675.657)
$ (690.349) $
(21,981)' (21,749)
'
' 8.276
-(2.821)
(94,957) $ (10.450)
Assernbly ml 984 enacted a law (I-tB 32) which creates a presumption that, unless surface rnining rights were expressly conveyS, the broad form deed allows the'coal operator to use only thpse rnethods of rnijiing'cornrnon when the deed was executed. Should thisiawbe upheld. those rnining cortipanies. including Cyprus: whose coal rights
were acquired under broad form deeds at a tirne
when large-scale surface mining of coal was not
identifiable Assets CoaJ
Metis
industrial Minerals. Other
Total
unallocated Corporate Amounts
TotalAssets
$ 605.294 $ 639.617 $ 646086
-316.292
145.513
950.398 1.014.833 155.526 145.013
180 3.791
1.067.099 1.745.721 1.809.723
69.766
32.601
23,794
11.136.865 31778322 $1833517
cornrnon, 'rnay be required to obtain the specific perrnission of ea,qhsurf ace oner before cpnducting surfco'rninin'g operations. Although no
Capital Exenditures Coal
Metals
$ 31882 $ 32,774 $ 26.337 6.892 '16.482 128,056
cornlaints have been filed aainst Cyprus under
HB 32. Cyprus is.an iAteiested'party in court '' -.
proceedings in both Kentucky and federal courts to
Industrial Minerals
12:127
18.833
16,997
Corpbrate and Other
'475 235 469
Totai, t..$ 51,316 $ ''68.324'. $ 171.059
declr I-tB 32'uriconstitUhonal: Cyrus.aIso h'as'an ongoingprograth in eastern Kntuctqj to qbairi' surf ace mining rjghts frdrn' surface owners of those tracts for Vjhih surface rninin rights have not previouslybeeplobtained speojtica,lly. Cyprus does not expect current rniriing plans to be affected
Notel&SubseqUenEvent...... '.
Dej,reciation, Depletion and
Amortization
Cbai' '
. S 34.958 $ 32.228 $
Metals
41,235 . 34343
Industrial Minerals : Coqnate and Other
12,453
10.015
707 '
780.
TotJ J';
$ P89,353 $ 77366 $
43.838' 30558
8,966 1.025
84,387
On February7l8i956:tyfrus'annodnced that it had begun nego'tjatiOns topurchase the Sierrita open-pit rnine in southern Anzona frorn Duvat Corporation, a h'olly.owe4 subsidiasy of Pennzoil Company. Sierrita produes approximately 200
During the three yeats ended Deceniber 31.1985. - 'Cprus thai sales to each of two custorners
:?xceeded.ten percent of'total revenues. 1985 total export sales 'for thbornpany exceeded ten percent
of total revenues. Sales:information is presented
rnillion pounds of copper and 19 rnilluon pounds of
rnlybdenum a year. The purchase'*oUld ncli4e the rnine rniIl rnatenals supphes and in process inven
tones atihe Siemta Esperanza cornplex and Duval s :Mineral Park propertya(}ingrnafl. Arizon. The
(Inthous'ands)
'. 1985
1984
1983
GeorgiaPowerCbmpany S 107,608 $ 126:248 $ 119.367
LTVSteeICompasy,Inc '$ 99:461 $ .102:018 $ 83.419
purchase is subject to approval Dy Cyprus Board
' ExpQrt$les
$ 76.954, $ ' 33.823 $ 19.351
of Directors and appropnate regulatory agencies
29 I FHMAPJ 0015q
Cypru Minerals Company and Subsitharies
Supplemental Information
Impact of -Inflation (Unaudited)
Cyprus financial statements are expressed in terms of historical cost accounting and thus do not reflect changes in the purchasing power of the dollar caused by inflation. FASB Statement No. 33 requires the reporting of historial cost financial statements adjusted for the effects of specific changes in prices of individual types of. assets (current costs).
The following conolidatd statement of operations corhpares operating results as reported in the historical cost tinahcial statements with operating results measured under the current cost method. Netiosses 61935 increased $14.7 million when measured on a current cost basis rimariIy due td higher depreciation, depletion and amortization exp.erise stated in currentcost dollars.
In determiningoperating results underthe current
cost.mthod1.only.tIie cost of goods sold and
dprecjation.deplehon and amortization expense
ae:adjusted to ref !ect changes in pecifIcprices.
Thp current C! of inventory and.property. plant:
-arid-euipmrit arebased on estimates derived
generally from appropriate e*ternally and inteinlly
developed indices. :Th&effct bf general inflation on
-Cyprus net holding of monetary assetsandliabilities
isalso presented. ..
.
.
.Deve1orntO1intlation-adjtthtedinformation'
incvo;ves te use of many assumptionsand e?ti ateth.
The.Iir.f.crcnatiprwresented.sould be viewedin
that doniexf arid notasajrecise indication of the
ffects of inflation oil Cyrus.
.
Consolidated Statement of Operations Adjusted for Changing Prices for the Year Ended December 31,1985
(In thousands) Revenues
As Reported (Historical Cost)
$ 706.024
Adjusted For Specific Prices (Current Costs)
$ 706024
costsanaExpenses/
Cost of sales and Operating Expenses
Taxes Otherman Income Taxes
selling and Administrative Expenses
Depreciation. Depletion and Amortization
-ExpIoaon Expenses
Operating Income (Loss) Otherincome (Expense) InterestExpense Corporateand Other Asset Write-Down
Loss Before Income Taxes IncomeTaxes (Credits)
NetLoss
499659
42,895
27.558
88.646 7.796
39.470
(20.514) (33.648) (675,657) (690349) (261.313) 5(429.036)
502.877
42.895
27.558
99878 7.796 25O
(20.514) (33941) (675.657) (705.092) (261.313) $(443779)
Unrealized Gain from Decline in Purchasing PowerolNetAmounts Owed
$ 13.493
Increase in specilic Prices (Current Cost) of Inventory and Property. Plant and Equipment Held During the Year
Increase Due to General Inf lation
Difference Between Increase in specWic Pces and the Increase Oueto General Inflaflon
$ 70.719
331 .278
$(260559)
'At December31. 1985. asrrentcost of -Inventiy was $123401 and cuflentcost of projerty, pimit and iqulpment was $872058,
Five-Year Conparison o Selected Financial.- -
.
....... ..!n!ormation Adjusted forTEtfcts of ChanglgPricsStated in Average 1985Doulars . . ..
(InIhjisands:e*ceptasnotd)
....... .Re.'enU 5
-
.1
.. .
_.1.
---AsRepo dad p, 'Adjustd ft3enera1 Inilatson
.$ZO6;024 - $E18478 - $O2291 $ .625080 $ 640$45: $ 650329.t $696.67
1981
$ 637.230 s 753728
Net b1 .nLo$4
ABbiie
ots
--
$isoij: $-i4o6) $ -It99 . 5 . (26t44) 5 5237o
5(443779) $ (63434) $ 265 $ (46107) $ 39232
Net Assots at Yet-End
A-sc.eRjtglepdsts'- -
Diff&enceBeiween Ii crease in Sp(citic Ppces
$BO91O5 $1130671 $1239173 $1259783 $1124433
-'.. $'9$824
$1,75s5o
:$14gg,g I
. $1s2t979 :s1 413 036
and Lnaease Doe to General Inflation
$(260559) $ (90978) $ (82.620) $ (80917) $ (51 210)
iJnea$deainjnDeblineiiPurthasingPower .o1NetMUntQjived,.......
$13493 $ 20297 $ 17825 $ 18287 $ 35518
Average ConsumerPnce Index(1967 = 100)
3222
31*1 .
2984
2891 -
272.4
I FHMAPJ OOIRI)
Mineral Reserves and !etd Operating Statisti cs (Iinaudlted)
The following table present proved reser'es and the proved and probable reserves of Cyprus as of December 31,1981-1985 and selected operating statistics for the years then ended:Proved reserves represent those reserves that, under presenfly anticipated conditions, will be commercially
recoverable from known mineral deposits with a high degree of certainty Proved and probable coal reserves include reserves that are less well defined than proved reserves, but which have been
indicated to exist on the basis of geoIogica and engineering data. Reserve estimates were prepared by Cyprus' engineejs.
1985
1984
Coal H
Proved and Probable Reserves
(Millions of TonsHi) Piodudion (Millions of Tons) Avolage sales Price (Dollars Per Ton)
. 662.4 9.8
$ 34.53
590.3 8.9
$ 37.07
Metals(2)(4)
?rovdOrp Resetves
Copper (Millions of Tons)
Average Grade (Percent)
Molybdenum (Millions of Tons)
Average Grade (Percent).
Oak] (Millions of Tons)..
Average Grade(Ounces PeTon)
PgodUdtlon
Copper (Millions of Pounds)
Molybdenum (Millions of Pounds) .
Gold (Thousands of Ounces)
Silver(ThotisandsofQunces)
AveiageMarket Price (Dollars Per Pound)
opper.
Comex
.
ProducrCa!hde
.
Ma4ybdenum
.. .
.
417.0 A4
1514
.12
1733 21.3 131 625
- S .61
-1 .67
$ 3:25
436.0 .44
185.3 .11 .8 .07
56.6 11.2 40.6 215
$ .61 $ .67
$ 3.56
Induatii Minerals (3}(4).
Proved Resrves (MI!lions. Top).
...-
.
. Fine Grbuhd lndUs!iial Minals
Umestone
..
Production (Tliouswids of Tons)
FioGroUndIndustriaIMerals . .
- Urnestone:. .. .
Average Stes Price (Dollars Per -Ton)
FineGrouiidlndustiialMinerals-. -.
.-
417
172.5
1,10 3501
.
$ 103S8
$: 5.80
47.7 176.0
1087 3723
$ 98S9 $ 6.04
Market prices represent annual averages of pnces as published in Metals Week
' 1983
1982
8.4 $ 37.56
607.0 8.9
$ 35.49
508.4 .47
193.1 .11 .8.7 .05
171.8 3.1
22.8 504
528.5 .47
194.1 .11
9.6 .05
223.4 3.7
19.7 713
$ .72
.$S.
:77
3.4
$ .66
$ .73
. $ 4:10
45.9 . 180.0
893
$ 9973 $ .663
45.4 183.0
748
2523
$100.52 $ 7.08
1961
615.4 3.6
$38.77
554.2 .47
193I.0I
10.2 .05
235.0 4.1
11.4
1739
$ 79 $ .B4 $ 6.40-
38.9 185.0
975 997
$93.20 $ 7.24
reserves in place as follows 272 8 mIIion tons in 19Q1&4 millibntns)n 1984,and 287-G'rffllhon to in 1985 Coal resbrves in F'ennsylvaniq nd1Cobra were reduced by 22a7 milkon tons in 1985 See Note 2 io:the flnnciaI StaternentS Undevelcip coal properties adjacent to the Emerald mine acquired on Dece6ber 31 -1985 have ngt ben included as Cyrus engineers have not as yet gat'hired data sufficient !d.c!errhincaccurateIV thiaibiint of reserves
(2) Metals data reflect the following sigufiant ctirjgesin dperatipnp dunng he 1981-1985 pftnod.
pperjeserv. addiffons at theBagdad mine -. :totalSl3t4 nillJion-tdAs tn-1981 ad55.2 million Xonsin 1984 Cyprus investment in'the Bagdad hune was wntten down in 1985 See Note 2 to the Financial Statements Copper reserves of 1232
million tons at the Pima and Johnson mines were eIiminatedin 1984since they Were no longer considered to be commercially recoverable.
MoIybdenuni(crva(ThompsonQreek were
reduced by 163.3 riiiltion tons in the fourth quarter of 1985 dtie to a:change in mining plans. See Note 2to 11th Financial Statements u.ReriiainiggoIresses at Ndi-thumberland were sold in 19a5. :...
Fine ground jndqstrial minerals include talc, clay, calcium carbonate and barite. Limestone reservethof186flmiIlion tons welt acquired in 1981.
MetalS and limestone reserve and production data are stated gross and include amounts applicable tofliindriW interest. Metal ore reserves exclude frcious metals and molybdenum producible s.by-prducts.
r
31
I FHMAPJ 001 RI
Boaidof DiMctors
John C Duncan Chairman olihe Bowxl
ForrnerChasnnan and Cfrvet Executive Officer of St Joe
Minerals Corporation Executive, Nominating Compensation and Benefits
Committees Age 65 Term Expiies 1988
-- -
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- Execuho Cornmitte,
Age 50 Term Expires 1987
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I FHMAPJ 001R2
yprus Minerals ompany Bex
E-rigleweed, 80155
LICCI4RDELL
25 Russ
MOUNLT4NCLAZULROETL
L4NE
NJ
OBO
I FHMAPJ flAIRS
CYPRUS
Minerals Company
1987 ANNUAL REPORT
a
I FI-IMAN nfl 645
Corporate Profile
Cyprus Minerals Company conducts its business through Cyprus Metals Company. Cyprus Coal Company, and Cyprus Industrial Minerals Company, and markets its productsworldwide.
Cyprus Metals produces go in Mzona and Australia, copper in Arizona and New Mexico, molybdenum in Arizona and Idaho, and specialty molybdenum products in New Jersey.
Cyprus Coal produces low and medium sulfur steam and metallurgical coal at mines in Colorado. Kentucky. Pennsylvania, Utah and Wyoming.
Cyprus Industrial Minerals produces talc in Montana and Alabama, and calcium carbonate, kaolin, and barite in the southeastern United States. These minerals are used by the paper, paint, ceramics, plastics and cosmetics industries, arid are sold in 48 states and 62 countries.
Cover Photo At Corado Yampa. Cyprus' coal mine i!i northwestern Colorado. reclaimed land has been restored to its approximate original contour foUowng surface mining activities. The slopes have been vegelated with grasses that
Cyprus Minerals' Goal Cyprus Minerals goal is to be a premier mining and minerals company. Cyprus aims to profitably grow internally and through acquisitions to increase shareholder value. Cyprus seeks to be a lowcost producer, a technologically superior mining and processing company, a reliabte cuptomer-oiiented supplier, an effective marketer of quality mineral products, and a safe and fair employer
Annual Meeting April20, 1988 Wednesday
10:00 am (EDT)
Irving TrustMain Floor
245 Park Avenue (Comerof Park&4Gth) New York, New York
can wfthstandswnl-aild conditions and hamh winters. The ada! from \mps surface operations has a high ffW and extemeiy tow sulfur content. Most of this coal is delivered o powerplants in the Denvermetropobtan area.
Table of Contents
Financial Highlights Letter to Shareholders Operalions
Metals Gold Coal Industrial Minerals Environment/Safety Managements Discussion and Analysis Financial Information
1
2
4 6
B
10 12-13
.14 17
The terms Cyprus, Company, we, our and its used in this report may refer collectively to the parent Cyprus Minerals Company and its subsidiaries
and affiliates, or to one or more of them, depending upon the context.
This Annual Report was printed on paper containing three products from Cyprus Industrial Minerals Company.
The paper was made frum pulp in which Mistron Vapor talc was used as a processing aid. Atomite calcium carbonate pigments were used as
paper filling. The paper coaling contains
Ultramite calcium carbonate.
- :kL' Ze.t
prus Stock Pedorpiani
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I PHMAPJ Aol AR
FINANCIAL HIGHLIGHTS
"C
(In thousands except as noted) Revenues Segment Income (Loss)
Coal Metals Industrial Minerals Asset Write-Down
Net Income (Loss) Earnings (Loss) Per Share Funds RvvZded by Operations Capital Expenditures
1987
$ 795,303
$ 30,225 31,895 2,949
$ 65,069
$ 26,156 $ 1.02 $ 85,504 $ 73,673
(For the Year)
Sales: Coal (thousand tons) Copper (million pounds) Fine Ground Industhal Minerals (thousand tons)
1987
12,082 336 921
(At December 31).
WorkEng Capital. Total Assets Long-Term Debt Net Worth Book Value Per Share Current Assetsf Current Liabilities Debt/Capitalization Shares Outstanding
1987
$ 242,708
$1,147,627 $ 115,491
$ 849,598 $ 32.92
3.5:1
12.0% 25,805
1986
$ 810.822
$ 40682
15.848 5,520
$ 62.050
$ 21,125 $ .81 $ 79,630 $ 42.872
1986
13.195 301 924
1986
$ 234,585
$1 .106.263 $ 114.536
$ 816,765
$ 32.01
34:1 12.3% 25,516
1985 $ 706.024
$ 59.942 (33,335)
12 .863
(675.657) $ (636.187)
$ (452.089) $ (17.23) $ 126,121 $ 51.376
1985
10.755
1 59
980
1985
$ 209,352
$1 .126.408
$ 155.384 $ 809,105
$ 30.73
3.3:1 16.1% 26.326
1987 Incop! y Business Segment
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$2 9 million
/
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L $31 9 itilluon
....
.
-I I
1
I FHMAPJ 001R7
cxeRiJs SHAREHOLDERS
Cyprus continued its earnings growth in 1987, in spite of the loss of poflls from key coal contracts that added to earnings in 1986. earned $26.2 million or $1.02 per share in 1987, approximately 25 percent more than in 1986.
Gold mining became a significant new activity during 1987. The Gidgee gold mine in Australia and our Copperstone mine in Arizona began productiort Early in 1988 the Sheahan-Grants gold mine in Australia tarted production, and the Selwyn mine, also in Australia, will begin gold production in March. In addition, we have approved the construction of the Moline mine in Australia, whee production could begin by year-end.
We also continued to grow through seizing acquisition opportunities. In 1987 we bought the Shoshone coal mine in Wyoming, the Casa Grande copper mine in Arizona, the Pinos Altos copper mine In New Mexico, and Metec, a pro-
From left to right:
Kenneth J. Barr, President and Chief Executive Officer John C. Duncan Chairmarj of the Board
ducerofspalty molybdenum pmducts,
located in New Jersey.
Expansion is continuing in 1988 through (he acquisition of Foote Mineral Company, a producer of lithium in the U.S. and Chile. are also acquiring the Twin Buttes copper mine in.thuthern Arizona, which will complementihe operations of ournearby Sierrita copper mine.
Financial Results
Earnings Of $26.2 million were based on revenues of $795.3 million. Our financial position remained strong, with working Oapital of $24a7 million and debt of 12 percent of capitalization. Total assets at the close of 1987 were $1.1 billion. Net worth was $849.6 million. Book value per share was $32.92. The ratio of current assets to current liabilities was 3.5:1. Cyprus' 1987 proFits from metals, coal, and industrial minerals were $65.1 million.
Metals Metals' profits doubled in 1987, reaching $31.9 million. We sold 336 million pounds of copper and 26 million pounds of molybdenum. The Bagdad copper mine is operating at full capacity and Sierrit&s production is icreasing to take advantige of strong copper prices.
Shrinking supplies of copper caused spot prices to increase From 60 cents a pound in February to over $1.40 in December 1987. Cyprus' participation in this price increase was limited by forward sales of a large amount of second half production. Copper supplydemand fundamentals appaar sound, and firm copper prices are expected n 1988.
expect our copper production to climb to approximately 400 million pounds this year. New production of copper will come from the two properties acquired in 1987 and one being acquired in 1988. Case Graride, a large oxide copper mine in Mzona, should produce about 10 million pounds of low cost in situ leached copper in 1988. Pinos Altos, an undergiound mine in New Mexto, is expected to produce approximately 3 to 5 million pounds of
copper in 1988. The Twin Buttes mine should produce at least 25 million pounds of copper in 1988, after the .acquisition is completed.
Molybdenum demand strengthened in late 1987 and early 1988 due to improved condions in the steel industry. Higher sales in 1988 would allow signif(cant inventory reductions. Our primary molybdenur mine at Thompson Creek is poised to increase production if required by continuing strong demand.
in February 1988 we acquired Newmont Mining Corporalion's 82 percent interest in Foote Mineral Company, one of the world's major producers of lithium, used in aluminum smelting, greases, and ceramics, asa metal in high performance batteries, and as an alloying agent in aluminum. The production ol this specialty metal will lessen our dependence on volatile commodity metals markets.
Gold The slart-up of gold production in 1987 from the Gidgee mine and the Copperstone mine contributed sufficient income to help offset our precious metals
exploration and development expenses. This production, as well as that from the Sheahan-Grants and Selwyn mines, should provide substantial eamings in 1988.
Continued exploration and development drilling is suggesting additional gold deposits in the vicinity of each of our operations. At Copperstone, drilling around and under the current open pit mining area has revealed higher grade ore that may be obtained through underground mining. The addition of underground reserves could significantly increase Copperstone's gold output.
The Moline gold mine, which will be built this year, is expected to produce more than 11,000 ounces a year for Cyprus. Gold production from operating gold mines should increase to more than 130,000 ounces in 1989. In 1988 we will evaluate several promising precious metals prospects in Mexico and the South Pacific.
2
I FHMAN 00161%
Coal
Coal had profits of $3O.2 million in 1987, down from 1986 due to the loss of LIV coal contracts which contributed substahtially to first half 1986 ittome. Late last year, we filed a daim for $1.07 billion against LW Steel and its parent LW Corporation, for damages from the loss of coal sales contracts. The claim is now subject to negotiation with LIV.
Westem coal operations increased profits.th rough higher sales volumes and improved productivity. Operations in the easi suffered from depressed coal markets. At our Pennsylvania underground mine, where we are installing new mining equipment to reduce costs, new utility contracts replaced some of the sales lost by
LW's contract cancellation.
In September we acquired the inactive Shqshone mine in Wyoming's coal-rich Hanna Basin. We have reactivated the mine and sold 250,000 tons of coal in the spot market. Recently, we reached an agreement with a midwest utility tosll about 1.3 million tons of coal a year for 14 years.
In 1988 we expect coal markets to continue to be soft as a result of level demand, excess capacity and pressure on spot markets. Therefore, the profitability of our operations depends upon
long-term coal supply cpcts and
Teontircued cost reductions.
Industdal Minerals Industrial Minerals' eamings declined to $2.9 million in 1987 from $5.5 million in 1986, due toconUnued pressure from new producers eroding both our market share and prices. We produce approximately 130 different products from talc, calcium carbonate, and day for use primarily in the plastics, paper, paint, ceramics, cosmetics, pharmaceutical, automotive and construction industries. This highly competitive business requires high levels of technical service and quality assurance, as well as a continuing emphasis on customer relations and product development.
To counter market erosion from new producers, we realigned our marketing and sales forces, reduced overhead, and are focusing on reducing operating costs and introdudng new products to regain market share.
We are expanding tile Alabama calcium carbonate facility to produce engineered specialty mineral pioducts. We are also expanding the Ghent, Belgiuni, talc processing pTant to supply growing demand in Europe and the United Kingdom.
In 1988 profitability should improve as a result of new markethg strategies, reduced operating costs, the introduction of new products, and sale of low margin operations such as the KentuCkY limestone quarly and barge operations.
Board of Directors During 1987, we were saddened by the deaths of two of our directors, Frank C. Osment, retired executive vice president of Amoco Corporation, and Kenneth F Julin, retired president of Cyprus Induskial Minerals Company. Both weie dose friends of Cyprus and instruthental in building the company tbat exists today. We miss their vision and counsel..
In December George S. Ansell, President of the Colorado School of Mines, was elected to the Board. As president of one of the premier mining schools in the rId, Dr Ansell will provide knowledge on the latest technological developments in mining and metallurgy, which will aid Cyprus in its efforts to reduce operating costs and improve competitiveness. We look forward to his conthbut ion.
General Cyprus Minerals Company and a ntjmber of other mining companies have dramatically shown what can be done to cut costs to compete u1dwide.
have restructured, developed new attitudes, and committed capital to use the latest technology.
We were pleased in 1987 to see recognition by the Administration of the depressed condition of the U.S. molyb-
denum industry by allowing the usual and customary tariff to be applied to moly imports. But we often are disappointed to see the lack of recognition by all branches of government of the importance of maintaining a strong basic industry, including mining, in this country.
Much of the mining industry, despite great strides, still remains in a precarious position with its future primatily dependent upon the health of U.S. basic industry.
We critically need regniflon by gomment and the people of this nation that basic industry is worth saving and that the entire countrynot just individual companies, industries or regionsis competing in a world economy. Legis-
taflon or trade agreements, that increase our costs or ignore ways that competing countries assist their industries, should be adopted only after careful consideration of the impact on our basic industries and theircompetitive position in the world.
Summary Cyprus basic strategy of acquiring attractive mining properties, while improving current operations through cost reduction and marketing improvements, remains viable.
-We believe ;hat focusing our efforts on
this strateg9ln our core business arealow-cost mineral products for basic industryis the best means of increasing shareholdervalue. This remains our primary obtective.
John C. Duncan Chairman
Kenneth J. Barr President and Chief Executive Officer
3
I FI-IMAN ooisq
Cyprus Metals Company's earnings doubled in 1987 because of increased copper prices and increased production. In 1987 Metals had profits of $31.9 million, compared with $15.8 million in i986.
During 1987, copper prices rose to the highest levels in several years. The decision in eariy spring to sell forward a portion of second haU production was made in order to shield the Company from an expected late-year price slump, but prevented us from taking full advantage of rising prices.
In June 1987 we acquired the Lakeshore copper property in Arizona and renamed it Casa Grande. Productibn from this oxide ore deposit, by means of in situ leaching, is expected to reach
10 million pounds of low-cost copper this year. Roaster capacity at Casa Grande is 150,000 tons of copper concentrate annually. This year Casa Grande is expected to process about 40,000 tons of concentrates from Sierrita. By integrating the mine's leaching and roasting operations, Casa Grande is expected to be a low-cost copper producer and to reduce Siertita concentrate treatment costs. Work will continue to develop in situ recovery of additional leachable copper from large deposits on the property.
In September we acquired the Pinos Altos mine near Silver City, New Mexico. In a joint venture with St. Cloud Mining Company, silica flux is now mined and sold to a local smelter. Cyprus expects to produce 3 to 5 million pounds of low-cost copper arid some silver at Pinos Altos in 1988. We are also evaluating the gold potential ol the mine.
We expect to acquire the Twin Buttes copper mine, located about four miles from (he large Sierrita copper operations in southern Arizona. We plan to heap-leach oxide ore and produce lowcost copper at the mine. Twin Buttes high grade sulfide ore will be transported to the Sierrita mill nearby. Twin Buttes will complement the activities at Sierrita, making each more cost efficient. Copper production from Twin Buttes in 1988 should exceed 25 million pounds.
The molybdenum market, soft during much of 1987, strengthened significantly toward the end of the year, allowing us to increase sales to record levels by aggressive marketing. The co-product Sierrila mine and by-product Bagdad mine are producing molybdenum at
4 I FI-IMAN flfll7fl
sALEs: .
REVENUE5:
PROFif: RE5ERVE5:
EMPLOYEE5
336 million pounds (copper) $325.1 million
$31.9 miliFon Copper. 442.6 million tons or ore Copper and Molybdenum, 325.7 million tons of ore
1,730
near capacity. The primary mine, Thompson Creek, is operating at roughly twenty percent of capacity:
Stronger markets in the United States and Europe allowed us to increase our posted producer'ptice for technical grade molybdenum oxide from $3.25 to $3.40 a pound this year. Thi new price level, plus tower moly costs resulting from capacity production and high copper prices at Bagdad and Sierrita, are expected to result in earnings from molybdenum, while inventories will be reduced.
In March1987 we acquired the specialty molybdenum business of Metec, lqc. This acquisition has added high value materials to our product.Iines and increased sales volumes.
We have completed the acquisition of Newmont Mining's 82 percent interest in Foote.Mineral Company. We expect lo acquire the remaining 18 percent of Foote in the second quarter of 1988 following approvalby Foote's shareholders. Fbole produces low cost lithium from salt brines recovered from wells located in Nevada and Chile. The acquisition, in addition to providing earnings and cash flow in 1988, adds specialty materials that are less subject to commodity market cycles.
Core drilling in 1987 defined a highgrade beryllium deposit at the Sierra Blanca, Texas, joint enture with Cabot Corporation. Beryllium is a specialty metal used in the electronics and space industries; Feasibility studies indicate that this deposit could bea low-cost beryllium producer. ate investigating markets before proceeding to the mine development stagel
Outlook for 1988 We believe our growth in copper and in specialty metals wilt continue in 1988, as will sales of molybdenum, btinging further earnings improvement. Cyprus Metals is the fastest growing segment of our business at this time and is well-positioned to capitalize on the current strength of metals markets. We will continue to pursue acquisition opportunities that promise earnings and cash flow growth for Cyprus,
The Cyprus Bagdad copper mine, located near Bagdad in western Arizona, is expected to produ approximalely 180 million pounds of copper this year, part of Cyprus' planned production of 400 million pounds.
'C,
5
I FI4MAN flfll7l
I
During 1987; Cyprus Gold achieved its primary objective of developing its most advanced gold prospects and producing gold at cash costs of about $200 an ounce.
The Gidgee mine in Western Australia began production last April. Cyprus' share of Gidgees gold production is expected to be about 10,000 ounces a year over the next five years. Cash costs are estimated at $220 an ounce.
In November the first gold was poured at the Copperstone mine in Arizona. The open pit mule is expected to produce 60,000 ounces of gold a year over the next seven years. Cash costs are expected to average $180 an ounce. Exploration is underway to determine the extent of a higher grade under-
ground deposit at Copperstone. The mining of this deposit could add significantly to Cyprus' gold production.
In early January the Sheahan-Grants gold mine, also in Australia, began production and is expected to produce 7,000 ounces a year for Cyprus. Cash costs of $175 an ounce are estimated.
Production is planne.d to begin during the first quarter of 1988 at the Selwyn mine, another Australian propert% which is expected to produce more than 35,000 ounces of gold a year for Cyprus. Cash costs, including credit for byproduct copper, are estimated at $150 an ounce. We recently approved construction of the Moline mine in Australia. The mine is expected to provide Cyprus with more than 11,000 ounces a year, when production begins in December 1988.
The Golden Cross property in New Zealard is currently in the minepermitting stage, with production planned by late 1990. The mine is expected to produce more than 65,000 ounces of gold a year for Cyprus.
Gold properties in the advanced exploration stage include Canton, German Well, Mount McClure and Forrestania in Australia; Karangahake in New Zealand; and Gold Ridge in the Solomon Islands. Several joint venture precious metals prospects are also being pursued in Mexico.
Gold expIortion is underway on approximately 60 prospects in nine countries, including the United States, Mexico, Australia, New Zealand, Canada, Ecuador, Papua New Guinea, French Guiana and the Solomon Islands.
6 I FI4MAN flfl172
Outlook for 1988 Our goki production was marginally profitable in 1987 after exploration and other expenses, and it is expected to contribute substantially to earnings in 1988, as planned gold production increases to 110,000 ounces.
The growing output of our gold operations in the U-S and the South Pacific is one of the more important - developments since Cyprus became an independent company in 1995.
Cyprus Go!d Properties-1988
Estimated Cypnia Cyprus
Orcbody
Recoverable
%
Net Estimated Menegort Identified
OrsiGrade Ownership Ounces Mine IJf a Operator By cyptus
Mines in O,etatIon
Gidgoe (Auslralia)
c.sione IU.S.A.)
Sheahan43mnls (AusIndia)
193.000(0.090 446.000/0.083 110.000IO.080
26.5 100.0
25.0
51.000 446.000 2B.000
S years 7 years 4 years
cyprus cypws
OTher
Yes Yes Yes
1988 Staitups 5elwyn (AusIraIa)Marth Moano (Aushalia)Doc.
580.00010.131 -. 190.00010.091
37.5 25.0
218.000 6 years 47.000 4 years
cyprus Cypius
Yes
'its
1989 "Possibles'
Copperstono Underground (UsA.) canton Gandys Hilr(Austra)
conestacga tst3a
100.0 50.0
22.5
-- - cyprus cyprus
yes Yes
- - Otho,
No
1990-1991 Future Production Goldencross(Ncwzealand)
840.00010.167
80.0 605.000 9 years cypws
Yos
Promlsng Prospects
German Well (Australia) Mt. Mcclure (Australia) Gold Ridge (Solomon Islandsi Karanqahake KNow Zeatandi
- 25.5
- 25.5 - 40.0
- UptosZ%
cypws Cwnis cyprus cyprus
Yes Yos
Yes
No
cypms coppevsLe go'd mine, located near QuarIzsj(e. in weslern Arizona. is expected to
produce 60.000 ounces of gold this eav its first fun year of pioduction.
7
I FI.1MAN OOifl
Cyprus Coat earned $30.2 million in 1987, down almost $10.5 million from 1986 when we enjoyed a halt-year's earnings from contract sales to LW Steel.
LW filed for reorganization under Chapterl 1 of the U.S. Bankruptcy Code.in July 1986, and Cyprus lost two profitable, long-term contracts. Last November we filed a claim against LW for more than $1 billion for lost future profits under the two contracts.
The Knox Creek mine in Virginia, which could, not compefe in todays spot coal markef after loss of the LW contract, was sold by Cyprus early in 1987. This sale eliminated approximately $30 million of mine-related debt.
The Emerald mine in Pennsylvania suffered substhntial reductions in
production and earnings in 1986 as a result of its LW contract cancellation. But 1987 was a year of recovery for the mine as it reduced costs and replaced lost tonnage mainly with new sales to utilities in the northeast and midwest. These sales will restore Emerald's annual production to about 1.7 million tons of coal in 1988.
A second longwall mining machine is expected to begin operation at Emerald in early 1989. This equipment will enable Emerald to significantly reduce costs and provide customers with a greater variety of coalqualities. The recent settlement of its United Mine
rkers' contract ensures a stable labor situation for five years, well into the 1990's.
In 1987 our Kentucky operations encountered higher than expected unit costs caused by lower plant yield, lower
productivity, and higher equipment maintenance expense. Despite these disappointments and depressed coat markets, our Kentucky operations were profitable in 1987
We are restructuring Kentucky coal operations in 1968 to increase productivity and reduce costs. Organizational improvements, improved materials management, and capital projects, such as the $5 million coal preparation plant that went into service in 1987 at Cyprus Straight Creek, should contribute to improved resulls well into the 1990's.
In western Colorado the Empire mine has completed access to a 10-foot thick coal seam that underlies the present mine, thus providing a long-term low
8 I FI4MAN flfl174
SALES: REVENUES: P11 OFif: RESERVES: EMPLOYEES
9.i million Ions
$348.6 million $30.2 million 824.1 million tons 2033
cost reserve for its customers. The Yampa mine Is.contuing to produce coal from its rapidly depleting low-cost reserves, but the adjacent Twentymile mine is poised to rapidly expand the pioduction of low-cost, 16w sulfur coal. The Colorado mines are well-posilloned for future growth.
At the Plateau mine in Utah, high productivity and low costs contributed to excellent earnings in 1987. Cyrus Plateau is one of the few westem mines that exports coal to Asia. We expect to ship approximately 400,000 tons of steam coal to Taiwan in 198&
The recently adquireci Shoshoe underground coal mine near Hanna Wyoming, contains over 65 miflion tons oF the highesL quality low suliuLcoal in the west.
Customer interest has been high, and to date we have produced 250,000 tons of coalfor industrial and utility customers. We also recently reached an agreement with a midwestem utility to supply approximately 1.3 million tons of coal a year for 14 years. Cyprus Shoshone has one of the largest, most productive longwall mining systems inthe United .States.The minecan be expanded to 3 million tons a year, as demand for this high quality coal increases.
Outlook for 1988 Cyprus Coal eamings for 1988 will decline frpm !987 levels due to dntract price reductions in Colorado anidto higher costs in Utah due to development of a new minihg area at Plateau. Offsetting this to some degree are
improvements expected in Kentucky and Pennsylvania. We are continuing to reduce costs and aggressively pursue new markets, as well as acquisitions, to return profits to former levels.
Current markets are de1iressed but we believe Cyprus Coal will continue to produce earnings and cash flow from its long-term contracts. We have excellent coal properties throughout the United States, staffed with quality mining peapte and superior physical assets. We expect significant growth in the 1990s, when coal markets should improve.
Cyprus Mounlain Coals mines, localod near Hazard in eastern Kentucky, are expocied to produce 3.5 million tons of sleam coal ihis year using the mountain top removal method, which employs ihe large dragline in the canterol the picture.
9
I FI-IMAN 00175
r" sr 1AL
MINERALS
We reorganized the Industrial Minerals Company in 1987 to improve profitability. Although overhead costs were reduced, 1987 prof its of $2.9 million were down from $5.5 million in 1986. Further organizational and operations improvement are being implemented to enhance performance.
Cyprus sells talc for use in cosmetics, pitch control in paper making, paint, plastics and a host of other uses. Talc earnings were impacted in 1987 by intense competition, affecting market share and margins. Critical to improve-
ment of talc results is cost reduction. A major step was the installation in 1987 of a mechanical talc sorter at the Yellowstone Mine. This new equipment, invented by Cyprus employees, will cut talc processing costs by eliminating hand sorting. These tower costs provide a solidbase for our new aggressive market initiatives ih the paper, plastics and paint markets.
Cyprus Beavertiead underground talc mine in Montana began productbn in the fall of 1987 and production is expected to begin shortly at the Alpine tarc mine in Alabama. High quality talc from these new mines will allow us to improve service to customers in specialty markets, such as cosmetics and pharmaceuticals.
-, International sales and earnings continue to grow. We are expanding our Ghent, Belgium, talc processing facihty to process more talc from Australia, Spain and the United States to meet increased demand from British and European customers.
Facilities at Sylacauga, Alabama, and at Cartersvilie, Georgia, produce specialty calcium carbonate products for use in pape processing, caulking materials, paint and plastics. Sales continued strong in 1987 but margins were hurt by intense competition due to industry overcapacity.
'1t
10
-
'1
/
I FHMAtSJ flfll7R
SALES; REVENUES: PROFIT: RESERVES:
EMPLOYEEs:
921.000 tons $121.6 million
$2.9 million
Fine ground industrial minerals, 57.7 million tons of ore
082
An engineered products facility is being built at Sylacauga to allow us to produce specialty products tailor-made for use by our customers in making plastic automotive panels and grills, large and small appliances, construction materials, packaging andcoated papers.
New t983 sates of calcium carbonate lie planned to a major producer of plastic parts for a new generation of Atherican-made passenger vans and to a large manufacturer of plastic grocery bags
Cyprus' barite plant in Georgia is running at capacity. Sales of our high purity barite, which is used in plastics,
paint and rubber, remain strong. Bottlenecks at this facility are being eliminated to increase output.
-Clay operations in Tennessee, Georgia, and South Carolina supply the fiberglass,.paper and rubber industries. Customers served by our clay products face flat or declining markets due to - imports and low growth.
To improve earnings, we are selling our %mestone and barge businesses, which have been unprofitable and the source ot unexpected cosis over the last
serniyearsIn t987 wesold a Nevada diatomaceous earth facility and our half interest in a\rmont calcium carbonate busineswhere growth prospects were limited.
Outlook for 1988 With Ihe disposal of some unprofitable operations, reduced costs, expansion and aggressive marketing, earnings improvements, especiafly in talc and calcium carbonate, are expected in t986.
We will concentrate on engineered talc and calcium carbonate specialty products, which have historically providedus with the greatest profitability and growth.
We will also seek to grow in industrial minerals through acquisitions, particularly in talc.
The Cyprus Yellowstone talc mine and (ho new Beaverhead undeiground talc mine, both located near Ennis, Montana, provide high purfty coSn,elic grade talc for app1icalion in the cosnielic, phamiaceulical, paper, paint and plaslics industries.
4'
tt
I FI-IMAN flfl177
Cyprus recognizes the need for responsible programs to protect the environment. Minimization of mining impacts on the environment to meet regulatory standards and to win the acceptance of surrounding darnmunities is important. If this is not done, operations and costs will be adversely affected.
The United States Office of Surface Mining usually requires mined land reclamation to recreate the "approximate original contour" of the pre-mining topography. But in southeastem
At Cyprus Mountain Coals, located near Hazard Kentucky. valuable flat land is created in the mountainous areas o(eastem Kentucky during the minin process. and revegetated with tespedeza. a soil improving legume.
Intucky. where Cyprus surface-mines coal the lack of level land suitable for industries, housing. and special wildlife habitats makes alternate reclamation plans desirable.
In 1987 the University of Intucky and Cyprus Goal Gompany initiated research aimed at integrating mining, reclamation, and long-term land development to achieve the highest and best use of Cyprus Coal Company's mined land near Hazard. Kentucky. Cyxus is creating scarce flat land through mining.
Cyprus Empire coal mine in northwest Colorado received the Golorado Mining Association's Mined Land Reclamation Award for numerous environmental achievements in 1987. This award is given primarily for timely permitting and completion of ieclamation activities.
Environmental assessments and the permitting processes for new gold mining projects were a high priority in 1987. An environmental impact study completed in 1987 for the Golden Cross prospect in New Zealand should cut by a year the permit-processing time for this gold property.
Environmental evaluation of liabilities associated with current activities and acquisitions is critical. Complying with regulatory requirements, correcting historic or current operating practices. disposing of hazardous materials and handling any potential long-term liabilities are important elements of successful operations.
12
I FI-IMAN flfll7R
Cyprus plans to continue to be a lowcost sate producer. Safety, morale and productivity are insepambe in achieving low operating costs. Providing sate working conditions not only reflects concern tor the people who are essential to our success, but also represents good business.
At the Cyprus Thompson Creek molybdenum mine in central Idaho, our employees are continuing a record ot no lost-time injury accidents since September ot 1986. This record ot over 500 days is especially notable since many Thompson Creek employees have underlaken new assignments within the mine or mill as required by the innovative mine plan developed to match production to sales.
In 1987 we recognized an individual satety record achieved by Metals employee, Hay Marquez, a crusher
technician who has worked 25 years without a lost-time accident!
The preparation plant and surface crews at Cyprus Emerald coal mine in western Pennsylvania have worked more than 450 days without a lost-time injury accident. They aim to surpass their previous record ot 601 days.
The 31 member surface crew at Cyprus Plateau coal mine in central Utah extended its no lost-time injury work days to 1,323. During this record tiveyear period, this crew salely negotiated temporary hazards during construction of a $17 million unit train loadout tacility.
In 1987 Cyprus Industrial Minerals calcium carbonate, barite and kaolin operations in Georgia received satety awards trom The Mine Health and Satety Administration and.the Georgia Mining Association tor working a tull year without a lost-time accident.
Our Industrial Minerals talc operations, with over 230 employees at seven tacilities in tout states, had only three lost-time injury accidents in 1987. Record lost1ime injury-free days sorhed include the South Plainfield, New Jersey mill4 years; the Alpine, Alabama mill4 years; the Grand Island, Nebraska mill-2 years; the Three Forks, Montana miIl-3 years; the Alder mine, Montana-6 years; and the Beaverhead mine, Montanai years.
Cyprus is committed to high standards ot satety in lob performance and facilities maintenance. The satety records listed above attest to our employees contributions to Cyprus' goal ot being the 'Safest Low-Cost Producerr
Cypws Thompson Creek molybdenum mine and mill employees have not suFfered a lost. lime accident since september1906.
Sn
a1
13
I FI-IMAN nnl7g
AANAGEMENT'S DISCUSSION AND ANALYSIS OF RESULTS OF OPERATIONS AND FINANCIAL CONDITION
Results of Operations for the Three Years Ended: December 31, 1987
Cyprus had net earnings of $26.2 million in t987 compared with earnings of $21.1 mil!ion in 1986 and losses of $19.6 million in 1985, excluding a $432.5 million asset write-down taken in the fourth quarter 1985. This write-down is mo!e fully discussed in Note 9 to the I9nancial Statements. Profits from Cyprus' three mjor business segments were $65.1 million in 1987 eompdred.with $62.1 million in 1986 and $39.5 million in 1985, excluding the write-down. These are discussed in the segment pesentations which follow.
Corporate expenses were $32.2, $32.8 and $54.2 million in 1987,1986 and 1985, respectively. Expenses in 1987 included a $2.5 million insurance loss on a copper shipment that sank enroute to Japan late in the year. Excluding this charge, expenses decreased $3.1 million because of lower minority interest charges and lower net interest expense. 1986 expenses were lower than 1985 due to a reduction n corporate staff expenses and overhead, and reduced net interest expense. In addition, 1985 expenses included a loss of $11.6 mdl)on on the sale of notes receivable obtained in the Cyprus Mines Corporation acquisition in 1979.
Cyprus' summarized financial results for the past threeyears folIw:
(In thousandS)
Revenues
.Caoalls .
Industrial Minerals.
Segment Incorne(Loss)
Metal .
.
Industrial Mineals
Asset Write-Down
Cbrporate and Other. IncomeTax (Provision) CSit Net Income (LaSs):
198?
$348,586 325,111 12t,606
$795,303
$ 30,225
31,895 2,949
65,069
(32,210) (6,703)
$ 26,156
1986
$436,035 250226 124,561
$810,822
$ 40,682 15,848 5,520
.62,050
(32,763) (8,162)
$ 21;125
1985
$ 394,019 182,844
129, 161
$ 706,024
$ 59,942 (33,335) 12,863
(675,657) (636,187)
(54,162) 238,260 $(452,089)
A discussionfth results of operailoris oi.Cyprus' ririncipal industry segments follows This discussion shoufd be read inconjunctinWithffieiriformatin byindustrysegdeht . presented inNotelGt theFinancial Sitemnts and the supplemental inforntatuon on minral reserves and slected operating statistics on page 27
Coal
Coal segment Income of $30 2,mt(ion in 1987 represents a $105 million decline from 1986 and,coal revenues of $3486 milhorepresent an $874 milliod decline from 1986 The :IoS5 of long1ermsuppIy,cqAIzicjs with t'. St9eI Copnc Inc was the most significant factor accountjng for these .dedreases.trVfi!ed.forrorgahzaiiariunderChaier.1i of the Federal Bankruptcy Code orJuIy 17 1986 In October 1986 the bankruptcy court allowed LW to reject two long-term metallurgical coal purchase contracts with
:.::;.*Cp Eitkrfmnd KnotCrjk.Sne:
Since the bankruptcy filing, C'prus has been shipping
reduced voIume of coal to LW at prices consistent with
curtentmetaliurgicl oaI spot market prices, which are
significantly Ies !han prices under the Mo long-term
contracts. Theloss of thecontracts was responsitile for
a decrease in coal profits of approximately $40 million in
1987 and approximatety $24 milliori inj the second half of
1986.The Knox Creek mine was sold in March 1987 at no
gain-or loss toCyprus.
.
ThA 1986 results include a regervA of $13.3million established ori receivables of $16.6 million due from LW. Cyprus' 1987 earnings incIud $2.1 million fth partial collection of those receivables. Cyprus was also allowed to collect$20 million from an escrOw account upon LW's rejection of the contracts in 1986, but these binds were adouted orgs a reduction )rj the Company's investment in.the.Emerald mine and did notbave ai impact on 1986 profits.
I FI.IMAN nnlan
The decrease in 1987 profits at Cyprus' eastern coal mines caused by loss of the LW contracts was somewhat offset by higher productivity and lower costs at the Emerald mine in Pennsylvania. Despite decreasing realizations Wi the
highly competitive western coal market, Cyprus' western oal operations showed improved results overall in 1987
because of higher sales volumes andincteasdd productivity resulting in lower costs. An exception was the 'tampa mine in Colorado, where lower realizations, lower volumes
and highth costs conibined to reduce prpfith. Sales realizations for a major coal supply ontract at the western mines will deorese.in1988, reducing iemnues by abut $10 million.
Full year 1986 coal profits of $401 million were $19.2 million lower than 1985. The unf avorable impact on 1986 coal profita which resultedirom theLTV.bankruptcy was somewhat offset by improved profits at the Company's
western mines and by higher profits at the Cornpany's Kentckym!nes. These improwSnts.refleotod the first lull yew of operations for some of the western mines
acquired in late 1985 and lower costs at the Company's ::westimrnines an at Mountain Coals operationsin
Kentukj& In addition, a woddorc.reductionat Emerald
Cyprus coal mined resulted irra:favor bl adjustment of $5 millionfor lon-terrn emjioyee liabilities; principally blackiung, which.was]ncluded in1986 fourt quarter profits; 1986 coal renues incr* ased $42.0 million, as theluIt year revenues from the 1985cgalacquisitios morethan.offset theIos o!reven&es frni the Iwo cancelled-LTVcoa! contracfs andlower Aces at the. Kentucky peti6ns due to indices adjustments for lower diesel fuel costs.
inNOvembri9B7 Cyprus tiled a $1 .07 billion claini aainsi
LW Steel and TheLTV Corporation fprdarjiagesie to lost
profits !romthe.r*cted contiadts and r.Unpaidrceiy-
ables This daim will be subject to review and approval by
the bankruptcy court, and Cyprus is unable to predrct the
timing or ajnount of the final settlement
Metals
:
Metals operations recorded profits pf $31 9 milIroj3 in 1987
on revenues of $325 1 million, compared with 1986 profits
of $158 milkorion revenues ot $250 2 million I-jigi]er
copper sales volumes and realizations lacgely account for
the increase in revenues and income Increased copper
sales volumes refi ct the full-year tmpactof the ierrita
coppr and molybdenum mine which was &quired on
Match 31, 19b6 In addition,.production at Sierntadunng
1987 was increased in response to improved market
coiiditionsf&coppet...:
-.
Tight worldwide supplies of copper drove the New York
Commbdity:Excanga(torneispot Pncefrorn 60&per
:rt.pyoeuanrdMaotshteofbtehgisininnicnrgeaosf e1o9c8c7utrore$d1in46thaet
the end second
of the half
when the Comex coperpnce averaged 91C copipaced
ith 64 vrageforThefiS attf l98Vaiid a 62c
a'
average for 1986. Cyprus, however, did not benefit fully from the increased market prices due to a copper hedging program. Eacly in 1987, copper forward sales were made for more than half of Cyprus' sales for the last six months of 1987. Part of 1988 copper production has also been sold forward under this program.
Metals income in 1987 also included gains, before minority interest and taxes, of $3.2 million from the sale of surplus property in Arizona in the third quarter compared with a similar gain of $11.9 million, before minority interest and taxes, in the third quarter of 1986.
Cyprus' gold operations recorded a small profit in 1987, compared with a loss in 1986. In 1987 two gold properties, the Gidgee mine in Australia and tile Copperstone mine in Arizona, were placed in operation and produced 10,800 ounces of gold. Profits from these mines, the impact of higher gold prices on existing royalty income, and lower exploration expenses account for most of the improment. Cyprus expects to continue its gold exploration efforts and begin production from three addtionaI properties in 1988.
In late 1986 Cyprus began a feasibility study of the Sierra Blanca beryllium deposit located in west Texas. The 1987 results included expenses related to this project. Cyprus expects to decide in 1988 whether to exercise its option to purchase the entire prospect and begin development.
1986 Metals profits of $15.8 million iepresented an improvement of $49.1 million over 1985. 1986 revenues of $250.2 million were $674 milrion higher than 1985. The acquisition of the Sierrita mine in 1986 contributed both to increased earnings and increased revenues Metals 1986 results also benefited from lowe depreciation as a result of the writedowns taken in 1985. 1985 included gains of $8.1 million from the sale of the Pima ore body and the Mungana gold property and a loss of $6.9 million for the operati6n and sale of the Northumberland gold property.
IndustrialMinerals
Industrial Minerals segment income of $2S million in 1987 represents a decrease of $2.6 million compared with 1986, with a corresponding decrease of $3.0 million in reenues
to $121.6 million.
Earnings from Cyprus' fine-ground minerals declined from 1986 and reflect continued intense competition in most dmstic markets Domestic taft operations account for the Iacgest share of Ih.e decline due to a combination of higher cotS, lower volumes and lower realizations. Calcium carbonate and batite profits also declined because of Iet eaIizations and higher costs. This has been offset in part by higher sales volumes and higher realizations on EuropeQii talc sates
The 1986 results reflected expenses of $1.1 million associated with the reorganization of Industrial Minerals, including costs of relocation and workforce reduction, and pmvisions totaling about $0 million for seral unusual items, including litigation involving a 1982 barge accident and the Writedown of certain inventories.
15 FI.1MAN
Full year 1986 mvenues decreased from 1985 by $4.6 million and profits decreased by $7.3 million to $5.5 million. The vatiance was attributable to increased competition which resulted in lower volumes and margins in most of Industrial Minerals' product lines and to the loss of a major limestqne customer.
Uquidity and Capital Resources
At December31, 1987 Cypru& net rldng capital was $242.7 million of which $8.4 million was cash and equivalents, the ratio of current assets to current liabilities was 3.5 to 1 and debt as a percentage pf totalcapitalization was 12.0 percent. Comparable items at December31, 1986 were: vvorlcingcapital, $234.6 million; cash and equivalents, $60.2 nillion; current ratio, 3.4 to 1; and debt to capitalization, 12.3 percent.
In May l9a7Cyprus signed a new agreement fcr,a itvoMng credit tcility with a group of banks under which the Company can borrow up to $150 million through April1991, with the available amount declining thereafter in four equal annual amounts, and all loans maturing in May 1994. This new facility replaced a $125 miiIion.fadlity At December31, 1987.the entire amount of $150 million was available.
During the hrst quarter of 1986, Crprus completed the acquisition of the Sienita copper and niolybdenum mine corhpiex and the Mineral Park property in Atizona. Cyprus arranged long-term non-recourse financing related to this acquisition which allows C,prus to borrow up to $40 million baed upon and secured by the spceivables and inventohes of Sierrita. No such borrowings have been made to date.
In December 1987 Cyprus agreed in principle to acquire Foote Mineral Company for approximately $90 million and the assumption of certain debt obligations. In February 1988 Cyprus acquired Newrhont Mining Corporatior(s 82 percentinterest in Foote and expects to complete the acquisitionduring the second quarter of 1988. The acquisitioutis being financed by a combination of cash and bormwing under Cyprus' credit facilities.
Cyprus' capital expenditures in 1987 were $73.7 million. Capital expenditures in 1988 are expected to be at approximately the same level. The Company expects to generate sufficient funds internally to meet its capital expenditures and to fund operating needs.
Net funds provided by operations were $9.0 million in 1987 compared with $63.5 million in 1986. The decrease reflected the absence of collection of the $20 million escrow account in connection with the LTV bankruptcy and higher capital and acquisition spending. In 1987, working capital increased by Sal million. Cash and equivalents decreased by $51.9 million principally due to an increase of $60.0 million in non-cash working capital. Inventories increased by $32.7 million, reflecting an increase in copper and molybdenum inventories, offset partly by a reduction in materials and supplies inventories. In addition, accounts and notes receivable increased by $24.5 million from 1986 largely due to higher copper realizations and sales volumes in the 1987 fourth quarter.
tn December 1987 the Financial Accounting Standards Board released Statement of Financial Accounting Standards No. 96, Accounting for Income Taxes. Cyprus has not yet decided whether it will adopt the new rules in 1988 or 1989 and is unable to estimate the impact of this change.
Report of Indepndnt Acoutnts
Ip tne boar I of Directors and Shareholders of Cyph:jsMineraisCompany
H In ourpinion; the accorripar'ing onolidaSd stateienl S of finincial position andtbe related consolidated statements
ofoperafions;:of changes in financial position and of. haiehbldr'eqUity preent fairly the financial position
of Cypru? Minerals Company.and its subsidiaries at:
.Pemb 31, 1987 and .1986and the Suits of their oertions and the changes intileir financial position for echoIthe three years in the periodnded Deember3i,
1987, in conformity with generally accepted accounting principles consistently applied. Our examinations of these statements were made in accordance with geneially accepted auditing standards and accordingly included such !ests of the accounting records and such other auditing procedures as we considered necessary in the circumstances.
Denver, Colorado February 19, 1988
I FI.1MAN 00182
Cyprus Minerals Company and Subsidiaries
CONSOLIDATED STATEMENT OF OPERATIONS
(In thousands except per share data)
1987
Revenues
. $ 795,303
Costs and Expenses
Cost of Sales and Operating Expenses
582,535
TesOtherthan1.nc!
Selling and Administrative Expenses
Depreciation. Depletion and Amortization
- ......
91,719 65
54
Exploration Expenses Asset Write-Down (Note9) CorporateOverheadandOther . .
-8,670
.. 23,491
Total Costs and Expenses
.
..
753,725
Other Income (Expense) Interest Income
Interest Expense .
............. .. .
2,349
- (11,068)
ncome(Loss)BeforeincomeTaxes ..
-IncomeTaxProvision. (Credit) (Notes 4 and9) .
32,859 6,703
.
Net Income (Loss) Before Adjustment
Adjustment (Note 1) Adjusted Net Loss
.
.
. ..
.
;. .:
...
$ 26,156
.
Earniflgs(Loss) Per Share (Notil)
5 1.02
Average Common Shares Outstanding The accompanying notes are an integral part of these tatements:.
25,697
1986
$ 810,822
586,649 52,765
46,227 55,516
-7,615
21,144
769,916
.
4,475 (1 6.094) 29,287 . 8,162 $ 21,125
1985
$ 706.024
499,659 42,895 27.558 88,646
.. 7.796 675,657 35,117
1,377,328
1,469 (20.514)
(69o349) (261,313) $ (429.036)
(23,053) $ (452.089)
$ .81
26.027
$ (17.23) 26,243
17
I FHMAN onisa
Cyprus Minerals..Cnmpany and Subsidiaries
CONSOLIDATED STATEMENT OF FINANCIAL POSITION
At December31 (In thousands except share amounts)
Assets
Current Assets Cash and Equivalents
Accounts and Notes Receivable-Net
.
Inventories
Prepaid Expenses
.
Total Current Assets.
.
..
Properties-At Cost, Less Accumulated Depreciation Depletion, Amortization and Write-Downs of $1,117,873 at December 31, 1987 and $1,077,802 at December 31, 1986
Investments and Other Assets
Total Assets
1987
$ 8,367 112,022 209,378 11,810 341,577
777,236 28,814
$1,147,627
Liabilities and Shareholders' Equity Current Liabilities current P rtion of LongTerm Debt
Accounts Payable Acrued liabilities Takes Payable
Total Current Liabilities
Noncurrint Liabilities and Deferred Credits
Long-Term.Debt Detdrred Income Taxes
Other
Cdri,mitrnent and Contingent liabilities (Notes B and 11).
Total Noncurrent Liabilities and Deferred Credits
Shrehilders! Equity
Preferred Stock, $1 Par Value .AuIhorized-iO,000,O0O Shares
tssd-None
qommpn Stock, WithoUt Par Value Authorized-500O0,000 Shares
:1 P!9Issued 26;353,020 Shares ....... AccumuIatedDeficit Foreih Currency Translation Adjustment
LeSTasuIy Stodk-47,687 Shares at Cost .TdtiSharehSrs' Equity 1
-Totaijiabtiaties and Shareholders' Equity
le accompanying notes are an integral part of these statements
$ 937 48,558 39,467 9,907 98,869 115,491 28,780
199,160
498 1,436,748
153
859767 (10,169) 849,598 $1,147,627.:
1986
$ 60.246 87.508
176,709 9.590
334,053
741 .779 30,431
$1,106,263
$ 2,330 50,635 32,357 14,146 99,468
114,836 24,424 50,770
190,030
498 1,436,454 (603,474)
(1,189) 832,289 (15,524) 816765 $1,106,263
I FI-IMAN flAIRS
Cyprus Minerals Company and Subsidiaries
-..
CONSOLIDATED STATEMENT OF CHANGES IN FINANCIAL POSITION
(in thousands) Funds Provided by Operations Net Income (Loss) Depreciation, Depletion and Amortization
Deferred Income Taxes
Asset Write-Down Funds Provided by OperatIons
Funds Required br Operations Capital Expenditures
Proceeds from Sale/Leaseback
Collection of LTV EsciDw Account :Bok Va!ue of Property Dispositions
Businesses Acquired
OtherNet
iFundsRequiredforOperations Net Funds Provided by Operations Financing Abtivities
Reductions of Long-TerrpPebt
Purchase of Common Stock Net Amounts Received from Amoco
Additions tO Long-Term Debt
Net FinancingActivities Increase in Worklngtapital
1987
$26,156
54,992
-41356
85,504
--73,673
(10,993) 8,438 5,338
76,456 9,048
-(925)
-
(925) $ 8,123
1986
$21,125 56,089
-2,416
79,630
-42,872
(20,000) (7,601) 154 754 16,179 63,451
(19,171) (19,047)
-.
(38,218) $ 25,233
1985
$(429,036) 89,353
(209,853) 675,657 126,121
51,376
-(50,055)
(28,694) 6,084
12,457 (8,832) 134,953
-(87,413)
58,910 61,00b 32,497 $ 167,450
The gccompanying notes are an integral part of these statements
.19 I FHMAM (rn125
Cyprus Minerals Company and Subsidiaries
CONSOLIDATED STATEMENT OF SHAREHOLDERS' EQUITY
(In thousands)
Balance, December31, 1984 Net Loss
Contributions to Capital
Common Stock Issued for Employees' Savings !Ia.n.s and Stock Grants
Foreign Currenci Translation Adjustment Balance, December 31,1985 Net Income
Common Stock Issued for Employees' Savings Plans and Exercise pf Stock Options
Purchase of Treasury Shares
Foreign Currency Translation Adjustment Balance, December31, 1936
Net Income Common Stock issued for Employees'
Savings Plans and Exercise of Stock Options . . . Foreign Currency Translation Adjustnient Balance, December 31,1987
Gammon Stock
Shares Outstanding
n
Amount
$1
102
263
471
472
199
(L011)
25,516
26 98
289 25,805
$498
Paid-In Surplus $1,33)),203
104,942 895
1,436,040
414
1,436,454
294 $1,436,748
Accumulated Deficit
5(195,201)
(429,036)
Foreign Currency Translation Adjustment
$(4,332)
Treasury
-Stock
$
(624,237) 21,125
1,162 (3,170)
(362)
(603,474) 26,156
1,981 (1,189)
3,523 (19,047)
(15,524)
(314) $(577,632)
1,342 $ 153
5,355 $(10,1 69)
The accmpanying notes are an integral part of these statements.
Cyprus MineraICompny and Subsidiaries .
NOTES TO CONSOLIDATEDFINANc.IAL STATEMENTS
'Ndt 1.:SOmmbry of SigSfivant Accounting Policies
Printip!es OfConEolidationThefinancilsttements
include the accounts of Cyprus and its mare than 50 percent oivned subsidianies..Atl materialintercompany balances and transactions have beh eliminated. Invstuients n ?0.pettept t 50 percent ownedcpmpanies are accounted for by the equity method
Distribution of StockOn Julyl, 1985Amocodistributed of June19,
1985 without any consideration being paid by such holders, n?thhare of Cyprus Mkrithais Company common stock for eachinhares of Amo cortimon stodkheld. ApproximateIy2&2 mflhiohshare& of Cwws common stock were ttfus dittibuted] to Anioccshaiiholders.Asof Julyl, 1985, Cyprus ceased to be a wholly-owned subsidiiy of Amoco and became a pubhcly held company
InventoriesInventoes are carried at the lower of current market value or cast. The costs of coal and metals inventories are determined on the first-in,first-out (FIFO) method. Industrial minerals and materials and supplies inventories are generally valued on the basis of
average costs.
Exploration and Development CostsExpenditures for exploration are charged against income as incurred. Property acquisition costs and mine devetopment costs incurred to expand capacity of operating mines, develop new ore bodies or develop mine areas substantially in advance of current production are capitalized and charged to operations on the unit-of-production methori. Mine development cots related to current production are expensed. :
I FI4MAM (miRS
Cyprus Minerals Company and Subsidiaries
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Depreciation, Depletion and AmortizationProperly
acquisition costs. intangible mine development costs an\d certain tangible assets which are expected to be in service for the life of the mine are amortized on the unitof-production basis. Mobile mining equipment and most other assets are depreciated on a straight-line basis.
RetirementsGains or losses upon retirement or
replacement of equipment and facilities are credited
or charged to income.
-
Income TaxesDeferred incometaxes result-from timing differences in the recognition of accouhting transactions for tax and financial reporting purposes. The principal timing differences relate to depreciation. Investment tax credits are reflected in income as realized. For periods prior to July 1, 1985, Cyprus was inc!uded in Amocos consolidated federat income tax returns. Amoco allocated income taxes and re)ated benefits to Cyprus on the basis of Cyprus' contribution to the onsolidated tax liability. Under this method, Cyprus recorded the benefitf tax deductions and credits which were utilized by Amoco.
In Decehiber 1987. the Financial Accounling Standards Board released Statement of.Financial Accounting Standaids (S14S) No. 96, Accounthig kr Income Taxes. Cyprus has not yet decided whether it wilt adopt the new rules in 1988 or 1989 and Is unable to estimate the Impact of this change.
Adiusted Net Income and Earnings Per ShareIn orderto reportCypru& 1985 results on.a basis which is
comparable with subsequent reporting, the net loss for 1985 - has been adjusted to eliminatethefedral tax behefits
resulting fmm the inclusion of Cyprus in the consolidated income tax retum of Amoco. Accordingly, eamings per share have been calcuIad on adjusted earnings ann the weighted average number of shares of ommon stock outstanding. Prior to July 1,1985, the caIculationof the
average number of shares oujstaridirig assumes that Cyprus common stock distributed by Amoco to !ts shareholders as of July 1, 1985; had been distributed.on January 1, 1985. -
Translation ol Foreign CurrenciesAmounts in foreign currencies are translated into U.S. dollars using the translation procedures specified in SEAS No. 52. For application of such pmcedures, the U.S. dollar has been determine1i to be the appmpriate functional currency for all operations except for an industrial minerals operation in BeIgurn.
Retirement PlansIn 1987 Cyprus adopted SFAS No.87, Employers' Accounting for Pensions, which requires use of the uprojected unit credit" actuarial method for financial reporting purposes. The effects of this change were not material. See Note 6.
Futures ContractsGains or tosses from futures contracts hedging the prices of mineral pmducts are included in income when the related mineral product is sold.Unrealized gains or losses from open contracts are included in inventory values.
Note 2: Inventories
Inventories detailed by component and industry segment are summarized below:
(In thousands)
Component Ores. Concentrates and Other !n-Process Inventories Finished Goods Materials and 5upp4ios
lndustiy Segment Goal Metals lndust4al Minerals
Decombor 31
1987
1986
$ 82,436 83,229 43,713
$209,378
$ 28,9U3 91323 56.403
$1 76.709
$ 30,216 153,173 25,989
$209,378
$ 33.569 116.473 26.667
$176,709
;.lNpte3: Property,.Plantand Eqtpmerat
.(AtDrnr31)
QAthousnd$
Coal MeIa!s -. Industrial Minerals :Co.porato and Other-.
1987
Gross
$ 689,502
1,025,213 175,289 5,105
$1,895,109
Net
$438,135 244,839 91,719 1,943
$777,236
1986
Gross
$ 660.494
981 .769 172,281
5,037
$1.819,581
Net
$438,721 205.094 95,607 2,357
$741,779
21
I FI4MAM 00127
Cyprus Minera,!s Company and Subsidiaries
/
NOTES TGCONSOLIDATED FINANCIAL STATEMENTS (Continued)
Note 4: Income Taxes
The provision (credit) for income taxes is composed of:
(In thousands)
FederalCurrent Deferred
state and Other
1987
$ 1,644 3933
1,126
$ 6,703
1986
$ 4.t37
1,416 2,609
$ 8.162
1985
$ (58.569) (207.684) 4,940
$(261.313)
The aggregate deferred income tax provision (credit) represents the tax effect of the following timing differences between book and tax income: -
(In thousands)
Accelemted Oepreciation CapitaTized interest Exploration and
Oeveloprnent Costs
Vatuation ResenesNet Asset Wri-Oown -AllOther,
Oeferred Tax Loss Not Currentiy Occiuctible
1987
1986
1985
$ 19,468 $27,817 $ 31,377
(326)
(765)
(1.328)
-1,198
(1,840) 81
1.671 . (627)
:
(2.4573 12054 (243.200)
1,893
(14,648) (26779)
(6.023)
$ 3,933 $ 1.416 $(207.684)
The following is a reconciliation between the provision
(credit) for incometaxes andthe amount determined by
applying the federal statut&g rate (40 percent for 1987 and
46 e!cent for 1986 and 1985) to income (loss) before
- income taxes:
-
(In thousandi)
: :1907 .. 1986
1985
inorne Taxes (Credits) at
statutory Rate . Increases (Decreases)
.513,144 $13472 $(317.561)
.'
Resulting Iron,:
.. .
Ecess Percentage Oepletion (11,768) .
AlrrialivMnirnurn Tak ......7,220
:. -.Minirnumrac
... .
-(9,887)
.2M72 -
(8.503)
-
Nondeductible hnoilization
... .
and Write-Oown of Property,:..
..
CstsandNegativGooctwilL
2.191
CapMI Gains Oifferential :., (i,161).'. (2.135) :
': j9!., : ..Income TaxesLNet .........-..
otFedaIBeneiI( .
.l339 .
ForeignOperations.
-. '. 1,420 .....1287 .
- -,Oisposed Operations
:' .41.048).
.
70M30 (1.9Th
2.532 1.575
Invesimern Tax'Credits All Othec-Net -
..(21- 1(2918))..
-0:055)
:''278
.
1soa4
. (2.375)
$8l62.'S .6,703
261:31)
For income tax reporting purposes. the Company had a federal net operating loss carryforward of $134.7 million and an investment tax credit.carryforward of $2.3 million at December 31, 1987. These carryforwards expire in the years 2000 through 2002.
Note 5: Long-Term Debt
The components of long-term debt are summarized below:
(In thousands) 8% 5inking Fund oebentures. Oue 2001 Various Pollution Control and industrial
Development Revenue Bonds. Oue horn 2003 through 2013 Other
less: Cugent Instanmonts Totallong-TerrnOebt
Oeceniber 31
1907
1986
$ 82,000 $ 82,000
27,000 7,428
116,428 937
$115,491
27.000 8,166
117.166 2.330
$114836
Scheduled maturities of the amounts outstanding as of Deceh'iber 31, 1987. during the next five years are as follows (in millions): $.9 in 1988, $6.81n 1989, $6.7 in 1990, $6.6in 1991. and $6.5 in 1992.
Under its revolving credit agreement. Cyprus can borrow up to $150 million through April 1991, with the available an'iount declining thereafter in four apprqxinlately equal annual athounts, and all loans maturingin May 1994. Interest is payable based on an adjusted base rate, the London Intethank Offered Hate or an adjusted certificate of deposit rate, at the Company's option. This agreement prohibits Cyprus from' paying dividends in excess of 50 percent of cumulatkv consolidated netincomi (exciuding.write-down and certain other items)'aftpr4uly 1. .1985 AtDeOember3l:1987..1he Company-had no loans outstanding under this revolving credit agreement Cyprus also hasup to$40 milhion.of credit ataIab)? bsed upon arid secu red by the receivables and inventones of Siernta Np suOh borrowings have been madetodath:
I FHMAM flaiRs
Note 6: Employee Benefit Plans
Prior to July 1985, Cyprus and its subsidiaries had a number of defined benefit pension plans covering many of their employees. As of that date, responsibility for most of these plans and for employees retired prior to July 1, 1985, was transferred toAmoco. Cyprus and its subsidiaries retained one set of plans and established new plans to repce the plans retained by Amoco. Benefits are based on either the mployeds bmpensation prior to rejirement or stated amounts for each year of service with the Company. Cyprus makes annual contributions to these plans in accordance with the requirements of EHISA. Plan assets are invested in equity and fixed income funds.
In 1987, Amoco transfered funds to Cyprus which represented the adtuarial present value of accumulated pension benefits for active employees of Cyprus and its subsidiaries who were covered before the spin-off by plans retained by Amoco, determined onaplan.terniination basis as of June 30, 1985. The liability for all other benefits under those plans, primarily those for employees who retired prior to July 1,1985. and all other assets, were retained by Amoco.
Effective January 1, 198t Cyprus adopted SFAS No, 87; Emplcqers Accounting for Penions. The effect of the 1987 change in accounting was not material. Net annual pensipn cost inc!uded the following components:
(In thousands)
SeMce cost Interest cost Actual loss on p'an assets Other net
Net annual pension cost
1987
$2,396 2,420 1,580 (4.712)
$1,684
The assuluptions used in calculating the cost were an o percent discount rate, a 6 percent rate of inqreasein compensationlevels and a9 percent expected long-term rate of retum on assets..
Prior to January 1, 1987, Cyprus acedunted for its :jremeflt plans in accordahbe with Adcounhri Principles Board Opinion Number 8, Accounting for the Co,st of. Pension Plans. Pension expense in 1986 and 1985 relating t theseplans was $1.? mifflon and $2.9 million, respectively. At January 1. 1986, the actuarial, present value of accumulated plan benefits for vested and non-vested individuals totaled $15.1 million and $6.6 milliori Eespectively and net
assets available for benefits totaled $28.6 million. The assumed rate of retum used in determining annual expense and the actuarial value of accumulated plan benefits was 8 percent.
The following table sets forth the funded status of the plans based on a 9 percent discount rate and a 6 percent rate of increase in compensation levels:
(In thousands)
Actuallal preseni value of benefit obligaflons: vested benefit obligation
Accumulated benefit obligation
Piojected benefit obligation Plan assetsat tairvalue
Plan eccts in excess of projected benefit obligation unrecognizednetgain PrlorseMce cost not yet recognized in net
annual pension cost unrecognized transition credit aiJanuary 1,1987
Prepaidpensiancost
December31. 1987
$18946 $22,800
$26779
31 .207 4.428 (417)
450 (3445) $ 1.016
Substantially all of the employees not covered under the plans administered by Cyprus are covered under multiemployer defined benefit plans administered by the United Mine rkers of America. Contributions by Cyprus to these multi-employer plans are based primarily upon tons of coal produced and hours worked, and amounted to $2.2, $2.8 and $2.9 million for 1987,1986 and 1985. respectively.
Cyprus sponsors several defined contribution savings plans covering substantially all of its employees. The Company contributes Cyprus stock in an amount equal to specified percentages of each plan participant's contribution, and the aggregate Company contributions amounted to $3.3, $3.2 and $2.4 million for 1987, 1986 and 1985, respectively.
Cyprus provides certain medical and life insurance benefits tr mosteniployees retired after June 30, 1985. Those benefits and similar benefits for active employees are generally provided through insurance companies whose premiums are based on benefits paid during the year. Cyprus expenses the cost of providing these benefits currently.
23
I FHMAM jgq
Cyprus Minerals Company and Subsidiaries
--
NOTESTO CONSOLIDATED FINANCIAL STATEMENTS (ContInued)
Note 7; Common Stock Plans
Under a stock option plan adopted in 1985, key employees of Cyprus may, from time to lime, be granted options to purchase Cyprus common stock at fair market value as of the grant date These options will be in the form of either inceniKe stock oplions or non-qualified options and may be granted with stock appmcialion rights (SARs). SAR5 permit holders to surrender exercisable options in exchange for a payment, in either shares or cash, determined by the amount by which the market price o!the shares on the dates the rights are exercised exceeds the grant price.
Options granted in 1987 are exercisable two years after the date of grant. Previous grants were typicafly exercisable in respect of 50 percent of the shares beginning one year from the date of the grant and in respect of the remainder, beginning two years fmm the date of the grant. Unexercised oplions expire at the end often years.
Cyprus also has a restricted stock grant plan under which certain employees may be granted shares of Cyprus common stock These grants are subject to forfeiture if the recipient fails to remain in the employ of Cyprus during the specified restriction period. No grants have been made to date under this plan.
The foflowing table summarizes the activity under the stock option plan:
Oulsta&ing at Beginning of 'vbat
Granted.
Exeicised
Cancelled
Outstand,ngth End of \ar ExerdsabIeatEndoflar Available for Grant at End ol Year
1987
Number of Shares
Option Price
Per Share
793831 242,800
(282,128)
(22,550) 131,953
360,447 279,007
$11 .44422.69 $18.SO-$2t38 $1 1A4-$18.56
$13.00-$16.19 $1144429.38 $1 1A4-$22.69
1986
Number otshaffls
Option Pdce Per sham
538,743 277.500 (21,912)
(500)
793,031
388,820 499,257
$11.44-S13.56 $16.1 9-$22.69 $1 1.03-513.00
$13.00
$11.44-$22.69 $11.44-$13.56
1985
Number otshares
Option Price Per sham
53t743 $1 1.44-$13.56
538,743 104,713 776,257
$1 1.44-$1 3.56 $11.44-$13,00
Note 8: Contingent Uabdities
CoAsolidated liiigationis pending in the United States
District Court for the Eastern District oiIntucky and
additional legal chaltenges are-threatened regarding
Cyprus' title to the property constituting a portion of the
reserves related to the Mountain Coals operations. To the
extent any of the title challenges are successful, Cyprus
could lose the right to mine several thousand acres
cunentlyoontrolled by Mountain Coals and be required
to account for coal previously removed. Although the
Company will continue to defend its title b this property,
Cyprus bces exposure to claims for substanlial damages
and poEsible attempt$o obtain an injunction to prohibit the
Compaci from further mining. While Cyprus is unable to
predict.the oUtcome of this litigationat this time, based On
the tact ciirrenhiykno*n to it, Cyprus does not believe that
the ultimate resolution of this mailer will have any material
adverse effect on its financial condition.
-
Note 9:1985 Asset Write-Down
Due to weaknesses in mineral prices in 1985, Cyprus reevaluated its operating plans and its ability to recover the carrying value of certain of its investments. Ma result, the Company wrote down its investments in the Thompson Creek molybdenum mine, the Bagdad copper mine, certain undewloped coal properties in Colorado and Pennsylvania, and certain industrial minerals operations by $675.7 million during the fourth quarter of 1985. After giving effect to the reversal of related deferred tax credits of $243.2 million, this action resulted in a charge against fourth quarter and fUll year 1985 net income of $432.5 million.
24,
I FI4MAM crnin
Note 10: Information by Industry Segment
Cyprus operates in three principal industry segmentscoal, metals and industrial minerals. Financial information for these segments is presented below:
.Qnthbusands)
Revenues Coal Metals lnduslalMinOials
1987
1986
1985
$ 348,586 325j11 121,606
$ 795,303
$ 436,035 250,2S .124,561
$610,822
$ 394,019
182,844 129,161
$ 106,024
Segment Profit (Loss) Coal
MeI IndushialMirierals
Asset Vwute-Down :
$ 30.225 $ 31,895
-Z949
65059
.- -
40,682
-15,848 5,520
62,050
$ 59,942
(23,335] 12,863 (675,657]
(636,187
Corporate Overhead and Other
IntemstExpons
(21,142) (11,068)
(16,669) (16,094)
(23,648: (20,514]
Iime (Loss) Before Income Taxes
.
$ 32,859 $ 29,287 $ (690,349]
IdentiSe Assets Coal ..
Melais
Industial Minerals
. $ 510,434 $ 505,874 $ 604;980
491,243
389,285. 316,292
141,441
143087
145.459
1,143,118 1,038,248 1,066,731
CoiporatoandOther
TotalAsots
.
4.509
B4O17
59,677
$1,141,627 $t,106.263 $1.126,408
Capftal Expendituies -.
Coal ..
MeIs
ndusftia1 Minerals CoipotateandOther
$ 21,938 $ 27,266 1 31,882
44,201
5,352
6,892
...7337 197
10,189 65
12,121 475
$ 73,673 $ 42,972 $ 51,376
Depredation, Depletion and
Amo4zafln
Coal
Meis
...........*1$ ,7321,6665....$8,4369,2451.
$
.
IndustiiJ Minenis CorpomandOther
10,954 647
10,271
573.
34,958 41;235
12,453 707
H S 54,992 $ 56,089 $ 89,353
Djjrjngth three years ended Deernberal, 1987, Cypius coal ales to two customers have exceeded 1 Opeu'cent of tptal reynues. Total export salS for.theCompany exceeded 10 percent of total revenues in each of the three years Sales infomiadon is presented below:
.(inthousads)
GeogiaPerCoinpany
LEV-SteItotnpai*tc.
: 19v
1986
1985
$ .9,562 $102,547 $107,608
$ *0% . -$105,704 $ 99,461
.si*oio
:
Note 11: Leases and Mineral Royalty Obligations
Cyprus leases mineral inter sis and various other types of properties, including draglines, shovels, longwalls, offices and miscellaneous equipment. Certain of the Company' mineral leases require minimum annual royalty payment, whereas others provide only for royalties based on production.
Summarized below as of December31, 1987, are future minimum rentals and royalties.
(In thousands)
1988 1989
1 :;
1991 1992 Alter 1992
Total
Operating Leasas
$ 8,799 8.218 7,779 7,349 7,213 55,792
$95,150
Mineral Royalties
$ 7,697 7,487 7,828 8,186 7,742
121686
$160,626
Rents and mineral royalties charged to expense were as follows:
(In thousands)
RentalExpense Mineral Royalties
1987
$12,165 $19,617
1996
$11,195 $24,888
1985
$ 6,910 $17,639
Note 12: Subsequent Events
In December 1987, Cyprus agreed in principle to acquire Foote Mineral Company for approximately $90 million and the assumption of certain debt. In Febmary 1986, Cyprus acquired Newmont Mining Corporadorfs 82 percent interest in Foote and expects to complete the acquisition duuing the second quarter of 1988.
25
I FHMAM (migi
Cyprus Minerals Company and Subsidiaries
SUPPLEMENTAL INFORMATION
Quarterly Results (Unaudited)
(In thousands)
l986First Quirter Second Quarter Third Quarter
:'-TF)urthOuauler
1987First Quarter Second Quarter
Third Quarter
Fourth Quarter
Rewnues
$191,145. $219,913 205,811 $193,893
$112,134 $119, 54 $213,822 $230,093
Pro6t (Loss) Bebre
Corpomle Expenses
$25,343 $27.524 $ (2,913) $12,096
$ 9,403 $15,145 $11,679 $22,242
Net income (Loss)
$1 2.981 $13.523 $ (9,492)
$ 4113
$ $90 $ 1,040 $ 8,518 $10,008
Net Income (Loss) Per Sham
$ .50 $ .52 $(.31) $ .16
$ .02 $ .28 $ .33 $ .39
See Managemenf s Discussion and Analysis of Results of Operations and Financial Condition on pages 14 to 16 and Notes 1 and 9 to the Financial Statements.
Selected Financial Data
(In thousands except per share data)
Statementot Operations Data Revenues Net Income (Loss) Per Share Net income (Loser
Statement ot Financial Position Data Total Assets Long-Term Debt, Shamliolders Equity
-1987
$ - 795,303 $ 25,156
-$ 1:02
$1,141,621 $ 115,491
$ 849598
1986"
$ 810822 $ 21125
$ .81
$1 .106,263
$ 114.836 $ 816.165
19851012J
$ 106.024 $ (429,036) $ (11.23)
$1 .126.408
$ 155.384 $ 809.105
1984
$ 618.418 $ (45,066) $ (3.82)
$1 .168.252
$ 165.161
$1 .130.611
1983
$ 602.291 $ 18999'
$1 .823.851
$ 229.986
$1 .239.113
(1) 1986reflects the acquisition of the Sierrita opperl
molybdenum mine and 1985 reflects the acquisitions of coal
operations.
-. -
-
- (2)1985 data inoludes the effe t 9f certain asset writedowns.SeeNoteS to the Financial Statements.
Includes a gain of $29.9 million on the disposition of a stock investment.
Per share data has been calculated as if all of the Cyprus sharesdistributed by Amoco at the spin-off on July 1, 1985,had been outstanding since January 1, 1984. See Note ito the Financial Statements.
I FHMAM 00192
Cyprus Minerals ompahy and Subsidlries
SUPPLEMENTAL INFORMATION
Mineral Reserves and Selected Operating Statistics (Unaudited)
The following table preset pr ved reserves and the pioved and probable reserves of Cyprus as of December 31. 1983-1987, and selected operating statistics for the years then ended. Proved reservAsrpresent -thothe reserves
that, under presently anticipated conditions, will be commercially recoverable from known mineral deposits with a high degree of certainty. Proved and probable coal reserves include reserves that are less well defined than proved reserves, but which have been indicated to exist on the bathis of geological and engineering data. Reserve estimates were prepared by Cyprud engineers.
-. . .
.
COAL
.
Proved and Probabte Reseives(MilliohsoiToris)'"
3 Production(MiIIinsofTons) .. - .
AverageSalesPrice(DollarsprTon)
.
-
METALS'
Proved Ore Roseives Coppor(MillionsotTons)
Average Grade (rcent) ........
CopperandMolybdehuth(MiIlinsolTons)
CopperAveraeGrade(Percnt)
Molybdenum Average Gmde(Percent)
Go!d(MiIIionsoiTons)
..
AvesageGrade(OuAcesPerTon)
Production
Copper(MiIIibns.oiP,runds).: -.7 .
.
Molybdenum (Millions ol PoundS........- GoId(ThousandsotOuAces). .. .
SiIver(thousandsoiOunces)
-
Average Market Price (DollarsPOr Found)
Copper
Comex.
:
Producer Cathode Molybdenum
.
:
.
INDUSTRiAL MiNERALS.
Proved Reswves(MiiUonsf.Tns)
.
Fine Ground industrial Min,rai, Production (Thousands ol Tons)
FneGroundlndus(riajMjneials Average Sales Price (Dollars Per Ton)
FneGroundlndutriaiMinerals .
.
.
..
.
.
-.
.
..
.
.
. -
.
Mailcct prices re wesntannual averagesoiprices as published MetaIs ISek.
1987
1986
1985
1984
1983
824.1 11.6
$ 28.34
751.5 12.7
$ 32.02
662.4
9.8
$ 3453
590.3 8.9
$ 37.07
582.5 8.4
$ 37.56
442.6 .47
325.7 30
.037 13.4 .116
347.1 28.6 10.8
1,260
3973
.44 343.3
.31 .036 7.2
.094
294.1 31.2
.
1,050
-----417.0 .44
173.5 21.3 13.7 625
---4360 .44
.8 .07
56.6 11.2 40.6 215
---508.4 .47
8.7 .05
171.8
3.1
22.8 504
.70$$ .62 $ .61 $ .61 $ .72
$ .82 $ .66 $ .67 $ .67 $ .77
- $ 2S0 $ 2.87 $ 3.25 $ 3.56 $ 3.64
57.7 47.5 477 47.7 45.9
958 994 1,109 1,087
893
$107.64 $107.17 $103.68 $ 98.99 $ 99.73
(1) CoI.reserve.amount include pur.chass of reserves
The gold reserve increase in 1987 reflects Cyprus
- irtplaceaSfollows:8.4miflion tons in 1984, 287.6
share.otan additional Australian.znine and a New
million tonsin 1985, 1698 milliontonsin 1986and
- Zealand imine and upward reserve revisions at pro-
64.6miIIionton in 1987.Cbat reserves in pennsylvania
ducing mines. Gold reserves in 1986 rpresent Cypius'
and Colorado were teduced by 222 7 million tons in
100 percent share of the Copperstone gold mine in
1985 See Note 9 to the Financial Statements
Arizona and its share in three Australian gold mines
(2) Metalth datareflectthefllowingignifibaht cIrnngesin
gmlipnsuhng the1983-1987 period:
.
.
. Gold reserves in 1983-1984 represented the Northumberland minewhich was sold in 1985.
Copper and molybdenum yeserve adddion of 348 5 million tons in 1986 represent the reserves pf the
(3) Fine ground industrial minerals include talc clay calcium carbonate and bante
Sierrita mine complex acquired on March 31
(4) Metals ore reserves exclude precious metals and
-
Copper reserve addifions an 1987 representreserv.e :revls!ons:at the Bagda&mine and the purchase o!.the.
Casa 9rande and Pinos Altos mines:jn 1984, copper:
.:. reserves of 1?3:2rndhonj tons were ,!iminat.d.9eto discontinuingoperations at the Pima and Johnson mines,
molybdenum producible as by-products. Inaddition, molybdenum bearing ore at the Company's Thompson : . Creek mine has beeexcluded as the Company cannol - reasonably estimate the amount of reserves which will ultimately prove to becommrcially recoverable.
partially offst.byreseie additiOns of 55.2.million tons
. attheBagdad mine
7 I FI4MAM flflIW%
Common Stock Market Information
Cyprus Common Stock is traded over the counter on the
NASDAQ National Market System. Its syriibol is CYPM' The range of actual trade prices and closing bid quotations
for the Common Stock, as reported by NASDPO, during 1987 and 1986 by quarters is set forth below.
The closing bid quotations Sect inter-dealer prices without retail mark-ups, mark-downs, or commissions and may not necessaiIy represent actual tiansactions.
1st Quarter 2nd Quaiter 3rd Quaiter
4th Quarter
Actul Trade Prices
1987
1906
High
$28
$28% $30
$28
Low
$18v.
$23
$14
High
$24 1f
$24 $22'A $17'f.
Low
$16% $2134 $14%
Closing Bid Quotations
1907
1986
High
$2Th4
328
$29V. $28
Low
$16 $22
$23
$1434
High
$24
$24
$21% $1 8
Low
$1 6
$21 $1 4%
$1 4
Cyprus has not declared or paid cash dividends. The Board of Directors will continue to evaluate the Company's performanceand the appropriateness of a dividend, but nodivided is. anticipated in the near term. Op May 9, 1986, the Board of Director of Cyprus declared a dividend of one preferred share pur9hase right qn each share p1 -common stock of Cypus payable to stockho!ders of record on May23, i986The Rights.are hot presently exercisable
nor separablefrom the common stock, but will become exercisable following the occurrence of certain
pecified ents.
The closing trade price per share of the Common Stock on February 17, 1988 as reported by NASOAQ was $22.25. As ot February 17, 1988, the number of record holders of Cyp!us shares was approximately 70,363.
Stock Transfer Agent
The Chase Maphattah Bank; NA acts as both transfer agent and registrar.
Questions on change of stock ownership, consolidation of accounts, lost certificates, change of address and other such mlters should be sent to:
The Chahe Manhattan Bank, N.A. $tock Tranfer Diviion One New York Plaza 14th Floor
N York, NY 10081
1987 iEK Report ::. . :.......
The CohipAy's 1987 Annual Report on Forth 10-K is availabeWithut charge. Requsth shdUIdbeaddrssed
toCyphis Minerals Company InvstorfleJations,. p.o: Box 3299; Eigle*o.od,CO.8o155....
Affirmative Action
Cyprus policy requires affirmative action in the recruiting, hiring, development, promotion, transfer, compensation and training of employees to ensure that equal opportunity is available to everyone regardless of race, creed, religion, national origin, sex or age.
Auditors Price Waterhouse
950 17th Street, Suite 2600
r_g)enr Colorado 802112-.
I FHMAM 001q4
Cyprus Board of Directors
John C. Duncan Chairman of the Board; Former Chairman and Chief Executive Officer of St. Joe Minerals Corpotation
Kenneth J. Barr President and Chief ExecUtive Officer of Cyprus Minerals Company
Chester B. Stone, Jr. Executive Vice Preident and Chief Financial Officer of Cyprus Minerals Company
George S. Ansell President of Colorado School qf Mines
Calvin A. Campbell, Jr. President and Chief Execubveoffiber of Goodman Equipment Corporation
James J. Kerley
I
Former Vice Chairman of Emerson
Electric Company
MIchaeIA.Morphy
President of MorMarkting.lnc.
Vernon F. Taylor, Presidnt of Westhorn Oil Company
Philip C. Walsh Former Vice Chairman of St. Joe Minerals Corporation
Cyprus Officers
(Members of the Cyprus
Managenient Committee).
.::Kenneth J. Barr
.
Presidentnd Chief Excu!ive Officel'
VIester H. Stone, Jr. 1
Ececuhve Vic? President and
chief Financial Officer.
Donald P BeIlum Executive Vice President, Coal and Industrial Minerals
.
James C. Compton Executive Vice President President, Cyprus Met&s.Cdmpahy
H.tMulryari.
..
Senior Vjc President, Marketing;
Corporate Administration an.
Human Resouces
Donald P. Brown President, Cyprus Coal Company
PhWp C. Wolf President, Cyprus Industrial Minerals Company
Dennis c. Ifaugh Vice President arid Treasurer
Kevin Loughrey General Counsel and Corporate Secretary
Gerild J. Malys Vice President and Corporate Controller
Cyprus Minerals Company Major Operations
Steam Coal Cyprus Vampa Valley
Oak Creek, Colorado Cyprus Cumberland Mountain
Middlesboro, Kentucky Cyprus Empire
Craig, Colorado Cyprus Mountain Coals
Bulan, Kentucky Cyprus Plateau Mining
Price, Utah Cyprus Shoshone
Hanna, Wyoming Cyprus Straight Creek
Stoney Fork, Kentucky Cyprus Twentymile
Oak Creek, Colorado
StoarnfMetallurgical Coal Cyprus Emerald
Waynesburg, Pennsylvania
Copper Cyprus Bagdad
Bagdad, Arizona Cyprus Sierilta
Tucson, Arizona Cyprus Casa Grande
Casa Grand; Arizona
Gold Cyprus Copperstone
Quathsite, Arizona
Molybdenum Cyprus Thompson Creek
Challis, Idaho Cyprus Metec
Winslow, New Jersey
Talc Cyprus 'tbllowstone Cyprus Beaverhead
Ennis, Montana Cyprus Alpine
Alpine Alabama Cyprus Three Forks (mill)
Three Forks, Montana Cyprus Grand Island (mill)
Grand Island, Nebraska Cyprus Ghent (mill)
Ghent, Belgium
Calcium Carbonate Cyprus Sylacauga (minef mill)
Sylacauga, Alabama Cyprus Cartersville (mill)
Cartersville, Georgia
Barite Cyprus Paga (minefmill)
Paga, Georgia Clay Cyprus Sandersville (minefmill)
Sandersville, Georgia Cyprus Gleason (minef mill)
Gleason, Tennessee Cyprus Aiken (minef mill)
Aiken, South Carolina
Research and Development
Research Laboratory Los Angeles, California
Process-{Enginearing Facility Alpine, Alabama
Coiporate Headquarters
Cyprus Minerals Company 7200 South Alton y Post Office Box 3299 Englewood, Colorado 80155 Telephone (303) 740-5000 Telex 216190 CMCO UR
Photography by Bob Lynn, Denvec CSoiado
I FHMAM 00195
Cyprus Minerals Company P0. Box 3299 Englewood, CO 80155
Bulk Rate U.S. Postage
PAID
Permit No. its Englewood, CO
I FHMAN 001q7
The Energy People
STATEMENT
651 METUCHEN RD S PLAINFIELD NJ
07080
52 518 950 9 7
IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 405
S PLAINFIELD NJ
07080
FEB 88
DATE
KILO WAITS
RATE LPLT
KILO WAIT HAS
BLOCK
RAtE THERMS
COPY
PLAINFIELD
DISTRICT
BLOCK
AMOUNT
80.0 ONPEAK / 8.0 INTERMED
518.0 OFF-PEAK
8. 1700 00 1. 06 00 00 1. 06 0000
ON-PEAK INTERMED OFF-PEAK
ENERGY ADJUSTMENT
SERVICE CHARGE
I
5200 400
16400
.090090 078830
.058480
SUB-TOTAL SUB-TOTAL
653.60 8.48
549.08 1,211.16
468 . 47
31.53 959.07
-637.14 2,033.09
400.00
TOT KWH KW CONSTANT
22000 200.000
TOTAL
S2,433.09
I FI4MAM GOlAn
November 19, 1987 Memo to Distribution 1988 Standards Enclosed is all the information I have to date on 1988 standards.
MJL/km cc: M. IL Mccune
P. Close B. Lehman 6. P. H. Dugan G. C. Jeske
M. B. belle
I FHMAM (IlijAg
LOU 29
SOUTH PLAINFIELD HILL 1988 STANDARD COST
REVISED 10126/07 CRUDES PF13
KII1ERAL TYPE OF CRUDE
CODE
TOTAL COST
LABOR
YELLOWSTONE DRIEDflS 2075-
7V/
7 J/
,8U OilED BEAVERHEAD HO DRIED ,281s
HEAVERHEAD taO DRIELIV2B3S
7\//7/'7, AUSTRALIAN Q-oI'tt+?
KOREM
2099
7 7 ITALIAN
2010
116.59 11b.) 156.93. 156.39 123.18 257.20 230.09
.SVPP
MR
CRUDE USED
POVER COSTS
OTHER
STRIP
PROC
tAX
FR? MILL
PRIOR PURCHASE
COSTS
COSTS
77.04 77.04 77.04
39.55 39.55 79.89 79.35
123.18 257.20 220.09
'I
T fi iM&
r,nnr,i,n, Air.
L it 1998 AST"
- SOUTH PLAINI-iEtfl'NJ l4zLL:i'
-
I-
qpsC. 040!
JAN
L 1i35 OREAN
MAR APR MAY JUN JUL AUG SEP
::i ?T.::.:
.. .
-
:
.-
4js
.
-
.fto
RJ2vi -. ...
'I .................. .2. :.
E.:..
TNS 20
40
u,fr,hwn qov
60 AO
10
40 0 . tOO
45
1726 IIFkOtlUCT20029j7264ec***a
.r1944c;- :t...... )'e' 1740 STEAWHXTE- '00 BU4K' .?'(. 20) ijfSlh4Eb.4aAoat?flr?. 46
_0__:_ ........ o.___
..
BPROBUCT20029j993-n**.c**
.
. .rtl7s.
000 000 0
NJt1iW2
. -q; r -,4i
4474;-
OCT Nov
---- ::
BEG -
.
.:
.
. .:
:-
-TOT -
-
80 40 60 595
40T-
C- :-4.6_O --------------------
00 0
-
;.6..3..i.5rf,.
., -ci- ...........
9i 466
0
.
Soil.
r
4 --
. .. -
A
DATE 11/10/Si
PRDFLSAA
PRODUCT COST MASTER LIST -. FINISHED (300DB sb .rLnNrIELD
' PRODUCT P/L MINERAL IIESCRIPTION
S TOTAL
CRUDE OTHER
COST LABOR SUFD
M&R USED COSTS
F1EL,
D&D POWER WATER BAGS CHEPI
2209004s0-276-2229 t46
ic
V.
MI5TRd7So.f-lie; o
:23
r-49 3.69 9.75 14i07
291035 29
7 MISTRON RCS
29 7 !229.30 22.46 11.03
291135
7.70 161,23
.23
.310 45 17.20-1181: .....6.8O126S;i5&:
12.49 3 69 9 75
291I65.2&7 17.97 11.61 6.91 161.78 .23 -
6.30 3.69 7.70
....-22-971'740-r09 42-f9l
7 BUPRA 1ULK
---------
2299197t0556:2,910- .16.7::iiJ1.c6SiU. RA
3.69 v
638 369 770
291706 315.75
29
22.02
171.03SUPR8A.F5IN3O244.78
.23
14.i2 3.69 9.75 -
l
291726-29 -
2-25-143--22irR2 "11i.fl3 fl;5313tjo4
2199147.5480 2194.14 71.27SrEAw7H.1I13 161.23
22911674356 129979 '79.Z,405TLb7flllI4rEl6l23p
- -2299i9?.5750---129.79 79.45GLJP7f.lA14cr2a4'4.78
.23 23, '
.23
-
j
32091t7.3515 2290.06 7D.Z4U..P.RUA.?EOF 244.70 ..
(2504t 1979'I
4
291765 29
/-
79H4U5NOBL7E1J442D03,I 28
1
.23
-2293170.5576 23 7 - -ALrALC 400 -
-
i112 369 9r?S-Q34
- 6,$9 3,69
-T' h.
-
70,a .. 369
6.89 3.69
-
7,78 7.78
-
7,05 Zy69-7-7Q
- 7,05 369 778 -
- ----
..
,. -
I
.
..
MFILRLT
PAGE 1.6
FRT PRIOR PURCH WHSE COST COST
J
---
-----
--
-.
- 54.13183.44 - -
II
['ATE 11/10/07
PRLIFL5AA
PRODUCE cosi MASTER LIST - FINISI-IEE' GOODS SO.FLAINrIELiI
.Ir
............................z.-'r-ic-.;..................-_.;1-.
PRODUCT P/I. MINERAL DESCRIPTION
TOTAL
CRUDE OTI-ER
COST LAEO SUPP M&F( USE!) COSTS
291883 29
:7 --
ELANI(
FUEL& D&D POWER WATER BAGS
1.00 1.00-----
CHEM - .......... ..
291995 29
7 OLYMPIC B-GRADE
232.75 22.92 11.83 8.53 161.79 .23 - 14.12 3.69 9.75
Ii .....- -..- ....
........:--Jt.v-::...'
-tx
2
FRT MILL
PAGE 17 FRT PRIOR PURCH WHSE COST COST
J
-p
LOCt 29 SOUT{ PLAWFIELDJILL 1988 STMiDARD COST
REVISED 10/26/87 CRUDES PF13
KIIiERIL TYPE OF CgUDE
CODE
TOTAL COST
LABOR
SUP?
7 7 7 7 7 7 7 U
YELLOVSTONE DRIED MOO DRIED BEAVERHEAD KG DRI BEAYmEAD LO DRI AUSTR&LFAM XORE&N
ITALIM
2075 2075 2115 2835 777? 2099 2010
116.59 116.59 156.93 156.39 123.la 257.20 230.09
M&R
CRUDE USED
DOVER COSTS
OTRE
STRIP
flOC
TAX
FRT MILl.
PRIOR P1JRCflSE
COSTS
COSTS
77.04 77.04 77.04 77.04
39.55
79.69 79.35
123.18 257.20 230.09
D
I
I
LtCI 29 -
REVISED 10126187
SOUTh PLAINFIELD HILL
1980 STAD COST
FX?IISHEO C000S P114
)ILMERAL PRODUCT DCRIPTIO CODE
7 KIST20 2SC
0407
7 MISTRON ES
1035
7 SUPR&IIRO
1706
7
AUST2AL!AN 400
1726
7
OLYMPIC -GADE
1885
TOTAL LABOR
SUPP
K&2
CRUDE USED
OTHER
POVER
IUEL& WATER
BAGS
CHEN
200.26 229.39 315.75 225.43 232.76
22.46 22.46 22.82 22.82 22.82
9.67 11.83 11.93 1L.3 11.83
7.70 7.70 8.53 8.53 8.53
120.20 161.23 244.78 131.04 161.78
0.23 0.23 0.23 0.23 0.23
12.49 12.49 14.12 14.12 14,12
3.69 3.69
3.9
3.69 3,69
9.75 9.75 9.75 9.75 9.75
14.07 23.42
FRI VhSE
flIOR COST
7
7 7 7 7 7
7 7 7
7 9
0REA OLYPTC SUPRI BULK SVPR& AUST2ALIAN 200 STEAVRITE tVLX STEAVHITE BAG SUPRA El SB SUPRA El I10IOLEKO
1135 1515 1700 1705 1725 1740 1715 1750 1755 1765
318.46 216.27 274.94 299.55 186.49 t94.58 216.36 314.63 301.31 258.40
17.20 11.97 11.97 18.16 18.16 14.14 19.79 19.79 20.56 19.79
11.61 1t.61
1.27 11.61 1t.61 1.27 9.45 9.45 8.24 9.45
6.00 6.91
6Th
6.93 6.93 7.13 7.14 7.14 8.98 7.14
265.15 161.78 244.78 244.78 131.04 161.23 161.23 244.78 244.78 203.28
0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23
5.99 6.30 6.22 6.)s 7.05
LBS
7.05 6,89 7.05 7.05
3.69 3.69 3.69 3.69 3.69 3.69 3.69 3.69 3.69 3.69
7.78 7.78 0.00 7.78 7.7B 0.00 7.7e 22.67 7.78 7.7$
D /
SOUTH PL.AINFIELD MILL 1988 PLAN VARIABLE COSTS
PRODUCT DESCRIPTION CODE
REVISED )O.'26'7 -
1988
PLAN 0885
TOTAL
LABOR
SUPP
N&I
CRUDE
USED
OThER
POWER
FUELA WATER
BAGS
CHEII
MISTRON ZSC MISTRO2I RCS SUPRAFIIIO AUSTRALIAN 400 OLYPIPICB-GRADE
0407 1035 1706 1726 8885
520 56
3600
104136 12846
0 811563
0
11681 1258 0
82143 0
5029 663
0 42605
0
4002 431
0 30694
0
62502 9029 0
471753 0
120 6495
1919 5071
7316
13 699 207 546
0 000
832 50532 13284 35109 84312
0 000
FRT WISE
PRIOR COST
OREAII OLYMPIC
SUPIA BILK SVPR AUSTRALIAN 200 STEAUNITE BULK STEAVHITE RAG SUPRAEFSB SUPSA El'
MONOILFND
1135 ISIS 1700 1705 8725 8740 1745 17S0 I7SS 176S
TOTAL 5- PLAINFIELD VARIABLE COSTS
I
82 3921 90 19464
206 161
83 804
0 595 180959 139 26852
-0
IA
0 0
10804 195
690 17
SOIl 1069641 80966
S6SS
8 318 62 8456 402 7797 98 2224
4093 66824
II
7 S6
419 95
6388
44 332
0 0 2196. S09 0 0 0 0
93 700
462
18491 4684
986
SOUTH PLAINFIELD MILL
0988 PLAN.
-
REVISED 10127187
-
SALES FORECAST - TONS
PRODUCT DESCRIPTIOM
29 KISTRON ZSC 29 MISTRON RCS 29 SUPRAFIRO 29 AUSTRALIAN 400 29 OLYMPIC B-GRADE
CODE TOTAL
JAN FEB
MAR APR MAT JUN
J'JL
- AUG
SEP
OCT
ROY
DEC
0407
520
40
20 100
20
O 100
80 - 20
0 100
-40
1035 56 21
5
0
IO
3 O 2!
0
5
1706 0 0 0 0
O 0 O0 0 0
1725
3500
0
0
0 400 400 400 400 400 400 400 400 40
lABS 0 0 0 0
O 0 O0 0 0
29 OREAN 29 OLYMPIC 29 SUPRA BULK 29 SUPRA 29 AUSTRALIAN 200 NEW 29 STEAWHITE BULK 29 STEAWNITE BAG 29 SUPRA FF58. 29 SIJPRA EF 29 NOXOBLEND
1135 ISIS 1700 1705 1725 1740 1745 3750 1755 1765
1 9
- 59
13
4S 4
e
14
-4
4 46
TOTAL SOUTH PLAIRFIELD 9
5411
99 112
172 481 441 590 540 541
447 631
491 465
I1
DD D9
-4.
I SOUTH PLAINFIELO NIL!. REViSED 18127187
1988 PLAX
CRUFI BLENDS PRODUCT DESCRIPTION
CODE
YELSYN
(2070)
I
RECOVERY
BYRO
(2078)
tZ BVRIW II
aVRk '2 2
AUS1RA1IA
RECOVERY (28201 RECOVERY (28301 RECOVERY
RECOVERY
0REM
Z
!tALIA
(2099) RECOVER! 2010)
t
RECOVERY
IIISTRONZSC lSTROII RCS
SUPRA AUSTRALIAN 400 OLThPIC E-GRADE
0407 1035 1705 1726 1885
100
97
100 97
180 97
160 94
100 94
OREPIN OLYKPIC
SIErRA MiLK 511PM AUSTRALWI 200 hEW SIEAWBITE BULK STEAWIUTE BAG SIEPRA KY SB_ SIJPRA KY
MONOBLEND
1135 1515 1700 1705 1725 1740 1745 1750 1755 1765
100 97
108 .97
- 100 94
jOO 94
- 100 94 100 97
100 97
100 94
tOO 94
50 97
50 94
D
I SOUTH PLAINFIELD MILL REVISED 10/27/87
1%8 PLAN
flCRUDI REQUIREMENTS KONIR (TONS)
TYPE OF CRUDE
YELLOISTONE 8180 DEAVERIEAD$I DEAVERHEADI2 AUSTRALIAN KOREAN ITALIAN
-
TOTAL P
TOTAL
JAIl
FEB
- HAl
APR
NAY
JIll - JUL
AUG
SEP
OCT
NOV
DEC
536 41
00
93 19
200 22
1204463
21
00
21103
0 -0
21 0
0 103-8
00
1 0 21 32 I
53 0
1 0 51
43 64 468 436 468 48
0 12 0 0 0
0 0 00 0
21
0 0
22 532
0 0
0 0 2 0 473 0 0
103'
0 0 53 511 0 0
41 0
11
0
468
- 48
0'
0
5304 103 117
179 510 468 623 57
574 475 666 521 49
P
I.
SOUTH PLAJIFIELU MILL REVISED 10/27/87 1988 PLAN
I-
MONTHLY CRUDE HAULING COSTS
YELLOWSTONE
MIO
YELLOWSTONE HAULING
6.67 6.67
TOTAL :
3576 0
3576
JAN
275
0
275
FEB
13$ 0
13$
UEAVERHEAD 80 DEAVERHEAD 02
BEAVERIUEAD RAILING
9.89 9.89
918 0978 2896
184 214 398.
10 520 530
YELLOWSTONE BYIO BEAVERIEAD #1 HEAVERHEAD #2
FREIGRT TO MILLS
75.96 75.96 75.96 75.96
40721
0
7048 15192 62961
3132 0
1410 1644 6186
1566 0
78 3891 5638
TOTAL CIUDE HAULING COSTS
69432
6859
6306
SOUTH PLAINFIELD MILL REVISED 10/27187 1988 PLAN
MAR
688 0
688
0 0 0
7831
0 0 0 783U
8519
API
138 0
138
204 10
214
1566
0
1566 78
3211
3562
MAY - JUN
JUL
0 688 00 0 688
55 55
316 10 0 500
316 510
0 0
2428
0
2428
7831 - 626
0
78
3837
11746
626
2744 12944
681
AUG
138 0
13$
0 214 214
1566 0 0
1644 3211
3562
SEP OCT 80?
0 668 275
00
0
0 688 275
20 0 112
0 520
0
20 520 112
0 7831 00 057 0 0 3994 057 11825
.03132
861 0
3994
177 13032
4381
DEC
61 0
61
470 470 531
PURCHASED C8LIDE USAGE
TOTAL
JAN
PUB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
NOV
DEC
AUSTRALIAN KOREAIW UTULUAII
123.18 257.20 230.09
549724 3182
0
2621
0 0
5242 0 0
7863 57659
0-3182
0 0
53727
0 0
57659 0 0
60280 0
0
65521 0 0
58314 0 0
62900 0 0
57659 0 0
60280 0
TOTAL PU!CHUSEO CRUOE USED
552905
2621
5242
11044 57659 53727 57659 60280 65521
58314 62900 57659 60280
U
0
I-
I
1cJ- Wt)A(,t-J5
rr DATE 11/19/B?
PRDFL_SAA
PRODUCT COST MASTER LIST - FINISHED GOODS SO.PLflNflELEI
PRODUCT P/L MINEkAL DESCRIPTION
TOTAL COST LABOR
CRUDE OTHER I IRF _-__-M6X_-----UbbU--4Ub4 b
FUEI.&
YU4IK WI I tM
.tWiiSb
blltfl
-
FRT
FIL..
PAGE 16
,.iOC.
PRIOR
tJt301
PtUfRlJCOH r
220c0o.246oa292.46 9.6?Mck7O.7N0S1C20.20 .23 - 12-.49 3.69 9. .7Z 14..07
I 2"99130385 222946 7183Mxwr7ko_N7kflU1SAjZ 239t811.4355 2197.20 711.61OREAP6I.80 265.15
23 -
.23 --
12-.-49
5.99
Z49-975
3.69 . 7.78
-
-2291165.2175 2197.97 711.61CJLYH6P.I9C1 161.78. .23
6.30 3.69 7.78 -
227n47.9040-2191.97 7 1.27UiR6A4.7U9LI2<44.78
.23 -:
6.22 3.69 -
-
C' 2'99.91705 2L9U.. t _.171_ASl UPRA
- 4*30 36?_7.7- 8
r 3219157.7056 2292.82 711.83SUPR8AF.5I3NO244.78
.23 -
14.12 3.69 9.75 -
r -291725 106.49
29 18.16
711.61AUST6RA.9L3IA1N312.0004 -
.23
7.05 3.69 7.78 -
r 222fl52.24&3_Z292.52
7 81 11.33
I8f.5Q3LI1%3j14.0O4 -
2ic9147s4*a 1294L417.t)7STEA7WH1I3TE1ABU1LK'
.23 23
-.
.
14.12
3.69.
- A29__3.69
9.75 23.42
--
-C.
2219167.3465 2199.79 79.4SSTEA7W.H1I4TE16B1A.G23
.23
7.05 3.69 7.78 -
2299197.7550 2199.79 79.45SUPR7A.1E4F2S44.78
91255 301.31
'290.56
78..S2U4RRA8.9F9r 244.78
_..4 _29c2591a7.6.45j-i-299
7 IIONO79LSEN-L4I--20t 'fl
-.23 .23 23 -
6.89 7.05
7-. or
3.69 3.69 3 49
7.78 7.78
7- 78
-
-
-2293170.5576 23- 7 - -ALIALC 400
- -----
- -.
-- .. - - -
-
-
.- - --- --- -
--
---
--
.
-
-I
--
-- -
- -- -
---
-- -
-
-
-
- 54.13183.44 -
.
-tr ........
r
DATE 11/19/87
F'IDFLSAA
PRODUCT COST MASTLT List - EINISFIKD GOODS SO.PLAINEIELLI
r I PRODUCT P/L MINERAL DESCRIPTION
r
TOTAL CUSI_LABOP
' PP
M&.CRUDE OTHER .DQWEgr-wAFUEELa&BAG-s C$E$
'91883_-29 1.00 1.00
291085 29
'r 75 228'
-7 - -
7 OLYMPIC B-GRADE
1
9 75
FRT MILL
FAGE 17 FRT PRIOR PURCH WHOC
r
C-
r
U
Cr
DATE 11/19/97
PRDFL6AA
PRUOUCT CSI MASTER LIST - CRUDES SG.PLAINFIELZI
PAGE 16
C PRODUCT P/L MINERAL L1ESCV<IPTIUN
TOTAL
.0L.tIo,L 'J I
r 292010 29 -- -. -- -230.09
-.
-r
rqo,-4CRJ11011
POWEI
-4
7 ITALIAN
-.
-.- -
- Q-REN-T
L.ANU J--nc-r%-n.t fl-s t-tr1. i_.nnt.t_.
COWl
..
-.
--
.
-.
'-.
. .-
PROC
.,... Mcr nI_.
..
'.
..
.-
FRT
.
ThAN PRIOR PURCI-4 _UOT
..
230.09
2920 15 29
7 AusrRALIAN
123.10 -
-- -----
.......- -
--
-
I .- -- ......292075 25
116.59
-
--
7 YELLOWS1tJNE DAtEli -- - - -. .
. --- .
-
-
-
-- .- -
- - - 123.18
. -.
- ?7.04- - 39.S
292099 29
7 KOREN
257.20 - - - - - - - - - - - - - - - - - 257.20 -
292815 25
7 PEAUERHEAD HO DRIED
.
r ..156.93 - - - - .
- ---
-- - -
EQ_-RENT-
-
- - -. - 77.04 - 79.89 -
292035 2 156.39 -
--
7 BEAUERHcAB LO DRIED ----
- - EGRENT-
-
-
---
-
-
-
- 77.04 -
r
-
r
r
. .
J
cc
r
H
DATE 11/19/a7
PRIIFL6AA
PROL1UCT COST I1ASTEI L XST - CRIJEIES
PEODUCT P/L MINERAL DESCRIPTION
TOTAL COG E__LEiOP CJ ID.
M*4JTiCRUDE PEOncW.ErR J
sTwIrn4It.LRELAcNkD..H.ACOlNsT--_aoy -P4RAOXC-OEFRL
3 9.49 -
n-nnn L.flULIt.
-
2.17 -.
1.18 .1.62. - '..-
cntr.JT1_.52 --
-3-..00.....-.- .....-.--
tilT
END OF JO
ERT M14L
PAGE 17
I'IJRAANtJLCPBRISO}R---CPOURGCTI4
a
I tIIAI aanaI
4
PONY EXPRESS
DELIVERY SERVICE
FASTESTRUNIN THE EAST
SERVING:
New Jersey New York Pennsylvania
I FIJMAN flfl2ll
I,
The Pony Express Rider while capturing the imagination of most Americans, was known for Speed, Reliability, and Determination.
Today, carrying on in that same tradition, Pony Express offers our customers:
FAST RELIABLE SERVICE We also provide:
Same or next day delivery from 1 lb. to 2,5OO lbs. Expedite orders at No Extra Charge Delicate handling of all merchandise S Full package insurance For your convenience we've included sample locations and corresponding prices designed exclusively for business in your area.
I FI-IMAN flfl2l7
Regardless of the size of your business, large or small, Pony Express can provide a personally tailored delivery program suited to your individual needs.
Emergency delivery our speciality 24 hour answering service* All quoted prices firm
No hidden charges
So for the "Fastest Run in the East" call us
Pony Express
72 Suydam Ave.
Edison, NJ 08817
* 201-287-8869 201-572-3948
I FIJMAN flfl2lR
Stamp
A. C. 8.
62 REDWOOD LANE FREEHOLD, NEW JERSEY 07728 ATTENTION: Paul L. Pollara President
I FI-IMAN nniq
Please fill in the requested information and check one or more of the following Items. Return this card to A. C. I.
Company Name
Address
P.O. Box
City State
Phone #
Your Name
I Am Interested In U L-T-L, 0 TRAILER LOAD, 0 TRAILER LOAD, 0 AIR
local
local
long haul
I FI-IMAN nn2
&C.L
TERMINAL: (201) 560-4624
I-
Dear Shipping Manager,
A.C.I. has a fleet of ten trucks and sixteen trailers serving the metropolitan area. We are located in Bridgewater, New Jersey with administrative offices located in Freehold, New Jersey.
Ac.I. is primarily a LOCAL ARTAGE company. Within the last year our clients have required us to branch out and fulfill their LONG HAUL TRAILER LOAD, and AIR FREIGHT needs. Thanks to our customers, we have been successful.
We would appreciate the opportunity to serve you in one of, oi all of, our areas of expertise. Enclosed you will find a response card. Please take one minute to fill In the pertinent Information and return the, card to u. will contact you, personafly. No saies
peopel will haunt you.
At A.C.I., we keep things simple.. Only the President will contact you once you have responded. The President will alsp Insure that your freight is handled efficiently.
We thank you for taking a moment to consider A.C.I. as your cartage company. I look forward to speaking with you soon.
Sincerely, A.C.I.
Paul L. Pollara President
SALES & ADMINISTRATION; 62 REDWOOD LANE, FREEHOLD, NEW JERSEY 07728 (201) 577-9648
I FHMAN flfl22l
CI SALES & ADNIIN. (201) 577-9646
TERN1INL c201) EgO-4624 Bound Brook, N.J.
LOCAL RATE STRUCTURE
wt.
N.N.J.
NYC L.I/West
0-25%....
26-50...
51-100... 1O1-130.. 151-200..
20 1 -2O. .
521-300.. 301-350.. 35i.400. 401-450.. 451-500.. 501-600.. 601-700.. 701-800..
S01-900. .
901-999.. 1000-1999 2000-2999 2000-3999 4000-4999
22.00 24.00 27.00 29.00 32.00
35. 00
38.50 42.00 46.00 49.00 Z1.O0 56.00 63.00 73.50 81.00 85.00 113.00 140.00 165.00 188.00
24.00 26.00 29.00 31.00 34.00
37. 00
41.00 46.00 50.00 53.00 55.00 59.00 66.00 78.00 86.00 90.00 118.00 149.00 175.00 195.00
27.00 23.00
31. 00
36.00 29.00 45.00 49.00 54.00
57. 00
59.00 61 00 66.00 72.00
87. (DO
91. 00
97.00 135.00 172.00 137 00 225.00
5000 over call for quotation
N.N.J is from Trenton North
I FI-IMAN flfl222
IUWfl
----1
-
;
ztcflfl,t e-..
4-Arr4--r-.'--
xe1te,rLThoruer InC of
6t] Kg George Road -
PordsNJ 08863
.a fl- ...- -
.jNeutigo,
:jy Trubking/A.C.1.lnc.
-. B1dg.
Street -: -
14E.Eaey
- Bound Brook, New Jeorsaeygo.
ThIS
ICATE
A INFORMATION ONLY ANO CONFERS ?
NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS CERTIFICATE DOES NOT AUEND
- EXtEND ALTERThZ CO VERAGE -AFFORDEKE OUCIES BELOW4-:.4
COMPANIES AFFORDING COVERAQ
COMPANY A
LTTER-.
-
CAIP t-?Y: '
B ' tIyd''of London
4V4!
I
C.COMPANY
LEVIER
CicOrM-rPcAaNY
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COMPANYr
LETTER
-
- THIS 5 TO CERTIFY TMT POliCIES OFINSURANCE LiSTED BELOW HAVE BEEN ISSUEOTO THE INSURED NAMED ABOVE FOR THE POLiCY PERIOO INDICArEO.
NOTWITHSTANDING ANY REQUIREMENT. TERM OR CONOFflON OF ANY CONTRACT OR OTHER 000UMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY
BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFOROEO DY THE POLiCIES OESCRIBEO HEREIN IS SUBJECT TO AU. THE TERMS, EXCLUSIONS, ANO CONOI-
- liONS OF SUCH POLICIES.
--
-
- -- -
-
--
ii
CO LTP
- TYPEOF INSURANCE
-
POLICY NUMBER -
ERTCTM
DAIt OA4Wfl
FMQJCItY WtMt'fflOl)e(
)liABILiTY LIMITS IN THOUSANDS
C.ACN
AGGREGATE
GENERAL UABILITY
t COMP*NSNEFQRM
--
$- - -INJURY
-
--
$
PREMLSE$JOPERA11ONS
UNOROUNO EXPLOSION & CCUAPSE KAZ&D PRtXIIZT&WMPU1ED oPs-nows
-
-
-
--
:
- --
-
-
-
-
Pnopernv
DAMAGE
$
-
- - -- -
$
$
-?
---
- INDEPENDENT CON4CTOI BEGAn FA PEGPEKft DNMGE PE%ONAI. INJURY
AUTOMORJLEUADIWY
-..
- I-
------- PERSONAL INJURY $
: -
4% ANYAIJTO
-
-:
AaowuEoALnos(5%;')
Binder
4/16/87 4/16/88
I1IALJI -
NDN-OWNW NJTPS
-
--
-
SM 9562-87-01
--
-
-- pnmv
J9.
- DAMAGE
'a____
-
EXcESS UAWLITY
4p __UMSREUAEO1
I LNBREUA FOPA1
--
-
-
---- - OJAPO - COUNNED $
-
$ -:
-
-
WORKERS COMPENSATION -
-
--
STATUTORY
-
--
-
AN0 '
EMPLOYERS UADJLJTY
_. -
-
--
IEAC}IACCIDENT)
- 4es $ (015 -PottY IMP
$ - -.
EEAD4
OTHER. *Motor Cargo -
-
Binder
-..
- --
-- ioo,000 Limit with
:. - - 4/16/87 4/16/88
1,000 deduCtible
--:-r.DESCRIPTION OF OPERA11ONS/LOCA11ONSNEJ-UCLES/SPECLAL hEMS -
L-"' :'O--fr 'f_.?sfl, q7Y1' t4j ?2D-:& -t --
-.;
r
IS
ISSUED
t
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To
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NEW.JERSEL$URP L.rcU-Sr LINE L.zA\W. -I'.i_------..tw:.::y
-(
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'a. -
-
SHOUlD ANY OF ThE ABOVE DESCRIBED POLICZES BE CANCELLED BEFORE THE EX:
PIRATION OATE THEREOFr THE ISS NO COMPANY WILL ENDEAVOR TO
MAIL
OAYS WflITEN NOTICE T
tATE HOLDER HAStED TO THE
- LEFT, BUT FAIw TO MAIL SUCH N OF ANY KINO UPON THE COMP*n'r
OS '- 0 OBUOXflOtl OR UAI3JLITY
R PASS NTATIVES- --
-
I FI-IMAN flfl22
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REJECTS TESTING ROLLER MILL q
CC
2
IIC
LL
3:
KEITH B WII
45? PW AVE SPI.AIWIEtO NJ U?B
.3:
XEITH S Wtb'$ 45? 1VE fiVE S flMIPFIELD NJ 8?
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LKEIT4s5hp?j.WnwEian NJ B?B
B LEWS'd(
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KEITH B WttI
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3:
KEITh B LOW 45? 1tSE (NE S PLRDFLEI.Z NJ 9?O
I
I FI-IMAN (1(1225
June 14, 1985
M.J. Lorang 260A
Throw-out Ports for South Plainfield Williams Mill
With all the attention that has been given to the tremolite/asbestos issue, another potential health problem area with talc has been overshawdowed. This problem area concerns crystalline silica (quartz).
In order to avoid labelling the fact that our product contains crystalline silica, our product must contain less than 1% total quartz. Perhaps just as important, many of our customers require products to contain<1% quartz as a raw matrial specification. For most of our products, meeting this spec is usually no problem. One product we manufacturer where it is becoming a problem is Supra.
Since Supra is used in the cosmetic industry a well as the rubber industry
as a dusting agent, both segments are particularly sensitive to crystalline
silica. Mineralogical analyses of Sup?a products over the last six months
have identified many samples that contain up to 2% silica.
If this
situation continues and remains unchecked, we will undoubtly lose business
as well as being subject to potential product liability.
rt is suggested that plans proceed without delay to install reject ports in the South Plainfield Williams Mill. Our recent test work at Alpine and Los Angeles confirm that this action would alleviate the problem. This positive action would probably prove beneficial to us in thur dealings with Dartco as well . As you witnessed at our meeting with them, they are beginning to be concerned with the abrasiveness of Supra. We could tell Dartco that we have undertaken these efforts to reduce the quartz concentration as a result of our meeting and their expressed concerns. I'm sure they would interpret this action(as one of a concerned supplier.
Please let me know at your earliest convenience, your thoughts on this
issue.
R.J. Zazenski 237A
RJZ/nne
R.O. Baker R.J. Buettner M.D. Held
KCLhman
G.D. Lessner L.H. Morse
I FI-IMAN flfl221
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I FHMAN flfl227
KBLJ
I FHMAN nnflfl
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AMOCO
Cyprus Industrial Minerals Company
Talc Division 72ff) South Alton Way Post Office Box 3419 Englewood, Colorado 80155 303 740-5444
February 21, 1983
Mr. Giovanni Sotgiu Directtore Commerciale Societa Talco e Grafite Val Chisone s.p.a. Piazza Garibaldi 25. 10064 Pinerolo Italy
Dear Mr. Sotgiu:
I am aware that your company is reviewing the supply contract for Italian talc. This letter to.. a degree is related to that contract, but is more for information purposes.
As previously discussed, we inserted a clause in the contract to the effect that the crude should meet CTFA protocal, namely 90% talc minimum. With your last shipment to the United States, we have had a difficult time achieving this protocal. Attached for your information is our laboratory report #83-017. This lot of Supra talc was made from your latest crude shipment. to us and was to be submitted to Johnson & Johnson for the cancer testing program. Knowing their efficiency, we did not want to send them a sample of talc that was not 90% pure. Therefore, the sample of Supra that was ground was not sent.
In. order tomeet the minimum 90% talc, the crude had to be. hand-picked and run through our mill. As I see it, the problem was the.amount of chlorite in the crude. Somehow a better sorting job has to be done to remove excess chlorite.
Another problem we had with the latest lot is one from a manufacturing viewpoint.. Because there are so many fines in this lot, we are having a very difficult time getting the proper densities for our customers. Our experience has shown that the more fines in the crude, the lower the bulk density. This particular lot is grinding so that the bulk densities are in the 18-20 pounds per cubic foot category, whereas. our customer specifications are usually 24-30 pounds per cubic foot. This lot also had many bags of ground Italian talc in it. The paper bags had not even been removed. I have three different types of bags in my office that were found in this lot all marked in.Italian. I am concerned as to the reasons why ground.Italian talc in bags were thrown in a crude lot shipment. Some of my concerns are aimed towards quality, others are precautionary because we cannot separate the paper from the crude in grinding.
I FI-IMAN flfl23l
Mr. Giovanni Sotgiu February 21, 1983 Page 2
Please recognize that this letter is not a letter of complaint, but rather one that I am sure you as a supplier and we as consumers should view as an aim towards improving quality so that we can increase the sales of Italian talc in the United States. Without your help and cooperation, we will have a far more difficult time. In summary, I would like you to investigate the following:
Improvement in talc content Elimination of fines Elimination of bags in future bulk shipments The cosmetic market in the United States is a very difficult One at this time. We are noticing more suppliers, namely Australian, Korean and Canadian. The more help you can give us, the better our future sales will be. Looking forward to future meetings.
Louis ID. Murino Vice President, Marketing
LDM: kant
Enclosure R. 3. Buettner D. R. Ferry R. W. Grexa G. D. Lessner
I FHMAN flfl232
AIfrIOCO
110
LABORATORY REPORT
REFERENCES:
Johnson & Johnson CTFA Protocol Ski 1 lman, New Jersey
83-017
KEYWORDS:
Supra
DATE0FREPORT: 2/7/83 DATE0FW0RKREOUESTIBY: 1/20/83
0. R. Ferry
REPOATED BY:
K. W. Olson
APPROVED BY: STATUS: COPIES:
C. R. Moebus
Complete As Requested
HIM, RSL, GOL,
CRM, WG, RIm, RWG, ORF, FFB, RAP, KW0, File
SUBJECT: OBJEcTIVE:
SUMMARY:
OETAILS:
One sample packet of talc from Mr. George Lee of Johnson & Johnson labelled: Cyprus Supra Lot 721 205A Jan. 19, 1983
Check this sample lot of Supra for conformance to CTFA specifications (the sample lot must be at least 90% talc) by XRO.
XRO analysis of Cyprus Supra, Lot 721205A, indicates that the sample lot contains approximately 15% chlorite. Therefore, the sample lot does not conform to CTFA specifications for cosmetic talc. ORF was informed of this by telephone on 1/21/83.
Mineralogy by XRO of Cyprus Supra, Lot 721205A (average of 5 determinations
by XRO):
% Chlorite
." 15%
Dolomite
"a 2%
% Quartz
"a 2%
Calcite
"a O.St
% Talc
"a 80%
KR'. O.lottrL'
K. W. Olson
KWO/mc
Cyprus industrial Minerals Company/Talc Division Box 3419, Englewood, CO 801551(303) 740-5440
CYPRUS LR782 I FHMAN flfl222
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44-
4
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FHMAN flflfld
tar socoCy
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I FIJMAN flflfl5
2
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SI-
I FHMAN flfl221
Cyprus Industrial Minerals Company
555 South Flower street
Los Angeles. California 90071
Telephojie 213) 489-3700
A'ugut 26, 1980
TWX 910) 321-5753
Mr. George Dippold Whittaker, Clark and Daniels, Inc. 1000 Coolidge Street
South Plainfield, NJ 07080
Dear Mr. Dippold:
Our product Monolblen$I 4609 Talc, Lot No. 119059, has been checked in our Los Angeles laboratory. It was checked by X-Ray Diffraction and Scanning Electron Microscopy and found to be free of asbestosThe X-Ray Diffraction analysis for free silica mdicated the presence of 'l% quartz.
JSincerely,
Maral M. Kaza ian Chemist
MMK rh
cc - G. J. Gill
CJ.. PR..
Moebus Stiff
CYPRUS
I FHMAN flfl227
orOC
-
-
ii. 4r
/b a
C4a
SO5T01t
I FIJMAN
I FIJMAN nn2aq
REPORT NO: SUBJECT.
86-098
TECHNICAL SERVICES LABORATORY REPORT
DArE OF REPORT: 6-5-86
MANUFACTURING ASSISTANCE REQUEST: Yellowstone Screenings - Quartz Removal at South Plainfield
Problem:
ITests
Results:
Talc Technical Services has been asked to perform XRD mineralogy testing for quartz on 8 samples (products, rejects, crude and composite) produced from Yellowstone screenings, Lot #505066Y, at South Plainfield using the bottom throwout port on their Williams Roller Mill.
See Addendum (attached).
Conclusions: 1. The best quartz rejection takes place at the 12% reject rate. The 8% reject rate gave a quartz content in the 325 mesh product of approximately 3/4% (listed in the table as <1%).
At the 2% reject rate, approximately 17% of the material rejected is quartz. This means that 6.8 lbs. of quartz are rejected per ton of ore processed. At the 8% reject rate, 22.4 lbs. of quartz are rejected per ton of ore processed. At the 12% reject rate, 28.8 lbs. of quartz are rejected per ton of ore processed. The XRD data indicates that the Yellowstone crude contains approximately 20 lbs. of quartz N1%) per ton of ore. If the percent quartz varied to 1%, the quartz content would be 30 lbs./ton. Thus, it would appear that a reject rate of 12% is nearly ideal
The data indicates that quartz and chlorite are the most susceptible to rejection in Yellowstone screenings. At a 2% reject rate, the throwouts are composed of -17% quartz and 15% chlorite. (Note the inverse.relationship between % quartz (or % chlorite), and percent reject rate.) It may be that the chlorite is interfoliated or at least strongly associated with the quartz in some Yellowstone ore.
REFERENCES: KEY WORDS: COPIES:
CIMC - S. Plainfield, N.J. Throwouts, YS, Quartz, Williaffis M.JL,.KBL, EPT, KWO, RDB, FILE
REPORTEOBY: REQUESTtOBY: STATUS:
K. W. Olson M. 3. Lorang Complete
I FUMAN flfl2dfl
Report No: 86-098 Date of Report: 6-5-86 Page 2.
Conci usions (continued):
The quartz-feldspar-biotite, metamorphism to chlorite sequence may explainthis. At higher reject rates, more talc and more carbonates are rejected. This may make it appear as though less quartz is rejected. However, since the quartz content is 20-30 lbs. per ton of ore, once the quartz is rejected, then the use of a higher rejection rate than necessary to reject 20-30 lbs. of quartz per ton of ore results in the needless rejection of more talc and carbonates. The highest quartz rejection in lbs. of quartz/ton of ore occurs with the 12% mill reject rate (see Conclusion #2).
The data predicts that a 10% mill rejection rate would result in a 13% quartz value in the throwouts, which translates to 25 lbs. of quartz/ton of ore. Because this is nearly midway between 20 and 30 lbs. of quartz/ton of ore (the expected quartz range in Yellowstone screenings), a 10% mill reject rate may be satisfactory.
A graphic plot of reject rate in percent versus lbs. of quartz rejected per ton of ore (this data is contained in Conclusion #2) predicts that a 13% reject rate would be required to remove 30 lbs. of quartz per ton of ore. Thus, the greatest anticipated percentage of quartz in Yellowstone screenings would be rejected at a 13% mill reject rate.
tW: oeL.
K. W. Olson, Ph.O.
KWO/mc
Attachment
Received & Typed 6-10-86
I FIJMAN flfl2dl
Report No: 86-GaB Date of Report: 6-5-86
ADDENDUM
I,
Sample
325M Product, 2% Reject Rate
325 M Product, 8% Reject Rate
325 M Product, 12% Reject Rate
Rejects, 2% Reject Rate
Rejects, 8% Reject Rate
Rejects, 12% Reject Rate
VS Crude, Lot 505066Y
325 M Product, Composite
% Quartz % Feldspar % Talc % Chlorite % Calcite % Dolomite % Magnesite % Mica
nil
N.D.
ni91
ni
ni2
ni6 - tr
PLO.
<1
N.O.
ni91
nil
nil
<7
N.D.
N.O.
N.O.
ni91
nil
ni2
ni6
tr N.O.
ni17
nil
ni58
ni15
nil
ni6
<2 tr
.ni14
ni2
ni62
ni6
nil <15
tr N.D.
ni12
ni68
ni2
ni2 ni16
tr N.O.
nil
N.O.
ni91
tr
<2
ni6
N.O.
N.O.
N.O.
ni91
nil
<2
<6
tr N.O.
-c
t
REPORT NO: SUBJECT:
86-098 Addendum
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT:
7-2-8 6
MANUFACTURING ASSISTANCE REQUEST: Yellowstone Screenings - Quartz Removal at South Plainfield
Problem:
Provide GEB testing results for 8 talc samples (products, rejects1 crude. and composite) produced from Yellowstone screenings, Lot #505066Y, at South Plainfield using the bottom throwout port on the Williams Roller Mill.
Tests /
Results:
Sample
325 M Product 2% Reject Rate
325 M Product 8% Reject Rate 325 M Product 12% Reject Rate
Rejects, .2% Reject Rate
Rejects, 8% Reject Rate
Rejects, 12% Reject Rate
YS Crude Lot 505066Y
325 M Product Composite
-/Ctt'. O2w'
K. W. Olson, Ph.D.
KWO/mc
(Received 7/2, Typed 7/7)
GEB 79 80
77 61 75 75 75
REFERENCES: KEYWORDS: COPIES:
CIMC - S. Plainfield, N.J. Throwouts, YS, Quartz, Will iams MJL,cKBL', EPT, KWO, RDB, FILE
REPORTEDBY: REQUESTED BY: STATUS:
K. W. Olson M. J. Lorang Complete
CYPRUS
I FHMAN flfl243
REPORT NO: SUBJECT:
86- 099
j61-I
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT:
7286
MANUFACTURING ASSISTANCE REQjEST: B.T. Screenings - Quartz Remval at South Plainfield
problem:
Talc Technical Services has been asked to perform XRD mineralogy testing
for quartz on products, rejects, crude and composite samples of BT talc
that were milled. at.South- Plainfield-using .the. Williams Roller Mill with
....the bottom thrOwout port. GEB and LOl testing were also performed.
Tests /
Results:
See Appendix.
Conclusidns: 1. The greatest quartz rejection in pounds of quartz rejected per ton of ore occurred with the 10% reject rate, in which 14 pounds of quartz per ton of ore were rejected. At the 6% reject rate, 7.2 pounds of quartz per ton of ore were rejected. Atthe 3% reject rate, 6 pounds of quartz per ton of ore were rejected.
2 ......At a-theoretical-20 pounds of quartz per. ton of ore (i.e.. 1% quartz), whih is typically found tn BT talc by XRD, it would seem that a reject rate of at least 7% (assuming a 7% quartz content of the rejects at the 7% reject rate) would be necessary to reduce the quartz content in the product to .1/2%.. - .......
3. . The data indicates that quartz rejection of BI ore is feasible using the Williams Roller Mill bottom throwo.ut port. This, is evidencedin the 325 Mesh 10% Reject Rate sample in which the quartz has been reduced to %1/2% and the magnesite has also been rejected.
REFERENCES: KEYWORDS: COPIES:
CIMC - South Plainfield, NJ Throwouts, SI, Quartz, Williams MJL,(KBL, EPT, KWO, RDB, FILE
REPORTED BY: REQULSTED B'f: STAT U S
K. W. Olson M. J. Lorang Complete
CYPRUS.
I FHMMd 00244
&r-v V1
Report No: 86-099 Date of Report: 7-2-86 Page 2. Conclusions (continued): 4. In throwout studies such as this, extreme care should be taken to
submit representative samples of products, rejects, crude, and composite samples to. the.laboratory. In this.study, the BTcrude - sample was not representative of the overall crude. This is evidenced by the low dolomite and magnesite (and as a consequence, tWe low LO!) valuer obtained. The 81 crude XRD and LOX testing was performed. i.n,-tripiicate with excellent reproducibility. The analysis cannot compensate for poor sampling. Thus, for studies such as these to he the most meaningful, extreme care in sampling mustbe taken.
KbU.OL
K. W. Olson, Ph.D. KWO/mc Attachment (Received 7/2, Typed 7/7)
I FHMAN flfl2&1
Sample
325 M Product 3% Reject Rate
325 M Product 6% Reject Rate
325 t4 Product 10% Reject Rate Rejects, 3% Rejects, 6% Rejects, 10% B. T. Crude 325 M Composite
APPENDIX
MINERALOGY BY XRD; LOl; GEB: LOT #S05O76B
% Talc
% Quartz
% Chlorite % Dolomite
% Magnesite
% Feldspar
% LOl
% GEB
<1 b7
nj3
6.53
80
".89
<1
n7
"2
"'1
"-
6.50
77
".89
"'72 ''77
"77 "89
".89
MO
b6 b7
".8
Ml
MO
"8
"'9
<3
b5 <2
"'2
--
6.49
77
M
8.15
73
2
8.30
72
9.08
74
tr
5.99
77
--
--
6.52
76
I
DATE
ROtEft. MILL REPORT
SHIFT
OPERATOR
PRODUCT
LOT z.
PRODUCTION - NO 'I
flu
UOLOR
SCREEN
No...
3'O
'1'
pa- ggn
Ct C/t4X SPINNER R.P.M
c3ao'.2jyy k
53 :
1 PtS-sY.'fl
CY: b/c
:2
.5 cS
3ystci.7 6or;
7,?
D.on Time ,Caus& ..produot1pn NOtles :
ivA& /(A=/.7.
.s
j's-At 4fl ? S, CR. INIT.
I FHMAN 1)1)247
)ATE
TIME
ROLlER MILL REPORT
SHIFT
OPEU&TOR
.jjEJ SPNNLR
:j3tPRODUCT S
DAMPER D.C.
LOT No.
''
1'ROBUCTION - NOTJ!
-
flU K. ... . COLOR
. SCREEN
r'No.. %ME TEST READ. METER VISUA
;11!fl .: 2599Lfl$ =BoQ-b'.
ful1: '#wie lc1Qt,
SPINNER. R.P.M
'1
40 1FJiV2IflflhI4.3 C 35T3Q.1
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PW Tlwe Cause .product1on Notes:
.c'vi 5j. -,
. ..
l 1w) Ol:55
WI!
ndc.eaa
3f7'
-. )5 ht
I FHMAN flfl24
ROLlER MILL REPORT
-
f Hi-
SLIIFT
O1E1(APO1t
-----.
L
-
tA,w'-t i&tJ,
0
PftOi)UCP
1 Q1
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-
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-
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flU
COLOR
SQREEN
TEST READ METER VISUAL No.-
I!1'
/fiflyd9O(flf:l9(3(c.
3rr.?)s/.i /i S\R&73 /6
ff
6
5
5%7?2S
325 99;/
rI
'IIr
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YL-4"4P(
R.P.M
J7> .Z7i
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-
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c .
-. /t/ /3 0 y/ 2A>
Time ..- Cause - Produotion Notes:
c
fl-
OK. INI'l.
I FHMAN flfl2&4
fl.1
ROLLER: MILL REPORT
swxr.
OPEI. TOil
PRODUCT
El MILL
____
r i'INNLl DAMflR D.C. :VL
LOT No.
-,
PRODUCTION - NOTES
. 'i92
:.iu <:
COLOR :
SCREEN
LMZ TEST READ METER VISUA No
'
to
La ;i5 rL:ro?iiIa..3ac5-E
.I f7# AVL
flZ.
,
-r b-cC SPINNCI1
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n J?jme - Cause - produotjoR Notes
-
I FHMAN fl025t)
March 31, 1986
M. J.. Lorang
Roller Mill Beneficiation
As per our discussion on the Williams roller mill throwout system, we need to test the "bottom" drawoff on Montana screenings. If the mill beneficiates the screenings anywhere near as well as it beneficiates the Italian crude, we should incorporate "bottom" drawoff on our Three Forks roller mill. I suggest we send a boxcar of BVH-22 (which has high quartz content and consequently high valley abrasion) to South Plainfield for test purposes. If you would like, I can make the shipping arrangements.
E. P. Tiritas
EPT:jsf
R. U. Baker G. R. M. Dugan ic. B. Lehman R. G. Morris L. H. Morse C. W. Nichols R. 8. Rickard
$,Dt qt
?0&'O
Atft g
grz07zS 4Dt 241- ,iJT
ac_rd
iiw6S
I FHMAN flfl2Rl
Th.rcwouts
wSA. throwut is provided
a Vertical Mill when it is necessary
remove
hard un-grindable or undesirable material from the grindiig chamber, the throwout
is mounted into a hole in the lower corner of the grinding chamber. This
throwout consists of a small screw driven by a universal type gear motor. The
screw is driven in a direction that feeds material away from the mill, and the
throwout is normally furnished with about 507, of the end of the feed screw blciced
off. tt may be necessary to remove part of this restriction in some cases, and
in other cases it may be necessary to add additional restrictions ahead of the
throwout in order to get proper operation. The necessary adjustments must be
made by experiment in the field to obtain satisfactory results.
REPORT NOt SUBJECT:
Cyprus Industrial Minerals Company Talc Division
85-244
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT:
MANUFACTURING ASSISTANCE: Quality check of Italian talc
BACKGROUND:
South Plainfield is experiencing low brigtness of Italian talc. We will test brightness in an attemptto determine at what point in the manufacturing process it is acquiring a dark color.
RESULTS:
SAMPLE Dryer fSd Dryer feed
Dryer feed
Dryer feed Dryer discharge Dryer discharge Dryer discharge Dryer discharge Baghouse fine Baghouse fines
6 EB
89 82 87 Bg 87 85 88 85 83 84
SAMPLE
GEB
11. Fines and discharge 82
12. Fines, and discharge 87
13. Cyclone discharge
88
14. Cyclone discharge
86
15. Cyclone discharge
87
16. Throwouts
74
17. Throwouts
77
18. Packer product
86
19. Packer product
86
M. Lankford ML/cc
REFERENCES; KEYWORDS: COPlES
CIM, Englewood Color, So. Plainfield CWN, EPT MJLt, ML, RDB, FILE
REPORTED BY: REQUESTED BY: STATUS;
M. Lankford C. W; Nichols Complete
CYPRUS
I FHMAN flfl2SZ
Cyrus Industrial Minerals Company Talc Division
REPORT NO:
85-273
TECHNICAL SERVICES LABORATORY REPORT
DATEOFREPORT; 103185
SUHJECT:
QUALITY CHECK: ITALIAN CRUDE
ROBLEM:
Some darkening has been noted in Supra what point in the process this occurs.
We will attempt to determine at
SAMPLES:
From Lot # 510215, lab sample # 5-226-85 Composite dryer feed Composite dryer discharge Composite mill discharge Composite packer discharge
rEST/RESULTS:
G.E.B.
Dryer feed Dryer:discharge Mill discharge Packer discharge
88 89 87 85
L*
95.34 96.08 96.00 95.31
HUNTER a* (Green) b* (Yellow)
-.75 -.56 -.81 -.52
.99
1.19
1.71 1.61
OMMENTS:
It appears that loss of brightness begins in the mill andcontinues through the packer. These results are inconclusivein terms of isolating the cause. We might consider the possibility of some darker residue in the mill and packer from a previous lot. Lower G.E.B. samples show a very slight increase
4iin yellow cast.
M. Lankford
Mt/cc
REFERENCES: KEY WORDS: COPIES:
CIM - South plainfield Supra MJL, KBL; RJZ,,EPT, ML, RDB, FILE
REPORTED BY: REQUESTED BY: STATUS:
K. Lankford K. B. Lehman Complete
CYPRUS
I FHMAN flfl2E4
REPORT NO: SUBJECT:
Cyprus Industrial Minerals Company Talc Division
86- 065
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT: 3-26-8 6
MANUFACTURING SERVICE REQUEST: Roller Mill Rejection of Undesired Minerals in Supra
Problem:
Rests/ Results:
XRD mineralogy testing on eight product/reject pairs (3/7/86) for roller milled Supra with reject ports were requested by South Plainfield. The first and last pairs in the eight pair series were characterized per R. D. Baker.
Mineralogy by XRD:
Product, 10:15 P.M.
Chl orite
Quartz
Fel dspar
Calcite Dolomite Magnes ite Talc L.0.I. =
"3%
Product, 12:00 A.M.
Chlorite Quartz FeJdspar Calcite Dolomite Magnesite Talc L.0.I. =
'b94%
5.85%
Rejects, 10:15 P.M.
Chlorite Quartz Feldspar Calcite Dolomite Magnesite Mica Talc L.0.I. =
"'30%
idO%
"'2%
tr '50%
9.43%
Rejects, 12:00 A.M.
Chlorite Quartz Feldspar Calcite Dolomite Magnesite Mica Talc L.0.I. =
'b7%
idO% i2% b53% 9.66%
REFERENCES: KEY WORDS: COPIES:
CHIC - South Plainfield, N.J. Supra Rejects t1JL,(KBL, EPT. KWO, RDB, FIlE
REPORTED BY: REQUESTED BY: STATUS:
K. W. Olson
K. B. Lehman
Complete as directed
CYPRUS
I FHMAN nn2RR
I
Report No: 86-065
Date of Report: 3-26-86
Page 2.
Conclusion: The data indicates that the efficiency of the roller mill reject port(s) is the same at the beginning and at the end of the testing period.
1ct{/ d&>' K. W. Olson, Ph.D. KWO/mc (Received & Typed 3-26-86)
I FHMAN flfl2SR
N
j4t1
/
L
-/Ct.Gui.
trW1' /\O4
flci , .,
17
I FHMAN flfl257
REPORT NO: SUBJECT:
Cyprus Industrial Minerals Company Tale Division
I it
;t:I \II}S
f FIEPOF1T
86 -016
DATE OFRIEPORT: 1-23-85
CUStOMER SERVICE REQUEST: Supra Quality Check - Dartco
ickground:
iniple:
sults
All Supra talc shipments to Dartco are characterized by Talc Technical Services at the request of the customer. Preshipinent samples are obt8ined from the South Plainfield will and the results forwarded to Dartco.
Lot #S01156, Car MCFX-59796
GEB
SRO
Surface Area Acid Solubles as % CO2
LU!
Mineraloqy by XRD:
Chlorite
Quartz Feldspar Dolomite Magnesite Talc
Calcite
86.2
32.8 lbs/lOU lbs. 4.1 n2/y
0-76% 5.88%
'4/2%
%92c%l/fl
R. C. Cloud
RCC/mc
REFERENCES: KEY WORDS: COPIES:
Dartco - Augusta, GA Dartco/Supra
CIUL, KaL, R3Z, RUB, RCC, UARTCO (2), FILE
REPORTEOBY: R. C. Cloud
REOUESTEOE3Y: K. B. Lehman
STATUS:
Compl etc
I FHMAN flfl25
44
Cyprus Industrial Minerals Company Talc Division
REPORT NO: SUBJECT:
85-278
a_i'
MANUFACTURING SUPPORT: Italian Talc
TECHNICAL SERVICES LABORATORY AEPORT
DATE OF REPORT: 11/7/85
Problem:
Some darkening has been noted in.Supr. We will attempt to determine at what point in the manufacturing process this occurs.
Samples:
From Lot #510215A, Lab Sample #S-229-85:'
Composite Dryer Feed :Composite Dryer Discharge
Composite Mill Discharge
Results: Comment: Conclusion:
See Page 2.
Refer to report li85-273 in which the darkening appeared to begin in the mill . The results are included in this report.
Refer also to report #85-244, in whicb the brightness loss appeared to begin in the dryer. That report is attached.
It was npted that the mill discharge (which is tested as received from the plant) appeared coarser than the dryer feed.and discharge (which. arrive crude and areground by Tech Services). Lab personnel then put the mfll discharge through the Mikro-pulverizer one time and retested it. As seen in Table II, the brightness rose 1.6 points.
In the series of samples from Lot #10215A, there appears to be no loss of brightness at any point.
For any future testing on this problem, .wemayish to screen and grind samples to make sure the samples we are.cornparing are consistent.
VVL JcoiI
M. Lankford ML/mc Attachments
REFERENCES: KEY WORDS: COPIES:
CIM South Plainfield Supra CWN, EPT, MJL, ML, RDB, FILE
REPORTEDBY: M. Lankford
REOUESTEDBY: K. B. Lehman
STAT US:
Complete
CYPRUS
I FHMAN flfl2Sfl
'4
Report No: 85-278 Date of Report:. 11/7/85 Page 2.
TABLE I (From Repoi't #85-278, Lot #S10215)
Dryer feed*
.
Dryei' discharge*
Mill discharge**
Packer discharge**
88 89 87 85
L*
95.34 96.08 96.00 95.31
HUNTER a* (Green)
-.75 -.56 -.81 -.52
b* (Yellow)
.99 1.19 1.71 1.61
TABLE II
(Current Samples)
HUNTER GEB L* a* (Green
Dryer feed*.
86.8
Dryer discharge*
89.4
Mill discharge**
87
Mill discharge re-ground, Mikro-pulverizer, one pass
88.6
95.25 96.32 95.97
-.55
- .32
-.16
b* (Yellow)
1.05 .90
1.02
*Ground by tech Services, Mikro-pulv.erizer, 3 passes **As received from S. Plainfield
I FHMAN fln2RI)
REPORT NO: SUBJECT:
Cyprus Industrial Minerals Company Talc Division
85-244
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT:
I.. '-;
MANUFACTURING ASSISTANCE: Quality check of Italian talc
BACKGROUND:
South Plainfield is experiencing low brigtness of Itaflan talc. We will test brightness in an attempt.to determine at what point in the manufacturing process it is acquiring a dark color.
RESULTS:
SAMPLE 1. Dryer feed
2. Dryer !
3. Dryer feed 4. Dryer feed 5. Dryer discharge 6. Dryer discharge 7. Dryer discharge
8. Dryer discharge
9. 8aghouse fine 10. Baghouse fines
6E8 89 82 87 89 87 85 88 85 83 84
ML (oLkfo\c(
M. Lankford
MLfcc
SAMPLE
6E8
11. Fines and discharge 82
12. Fines, and discharge 87
13. Cyclone discharge
88
14. Cyclone discharge
86
15. Cyclone discharge
87
16. Throwouts
74
17. Throwouts
77
18. Packer product
86
19. Packer product
86
REFERENCES: KEY WORDS: COPIES:
CIM, Englewood Color, So. Plainfield CWN, Efl, MJL, ML, RDB, FILE
REPORTED BY: REQUESTED BY: STATU&
M. Lankford C. W. Nichols
Compi ete
CYPRUS
I FHMAN flfl2Rl
Cyprus Industrial Minerals Company Talc Division
REP0RTN0:
85-279
TECHNICAL SERVICES LABORATORY REPORT
DATEOFREPORT: 11-4-85
SUBJECT:
MANUFACTURING. SERVICE REQUEST: Thrwout Efficiency at S. Plainfield
Problem:
Operational evaluation of throwout beneficiation on Williams roller mill at S. Pla infield.
Results:
Sample mineralogy and inipurity trend chart are included, in the appendix.
Conclusions:
1. Reject material is high in quartz and dolomite. Trends indicate cycles of quartz and dolomite content of the product which may match reject periods (see trend chart). Feed variation and actual reject quantities will affect relationship.
2. Talc content of reject material averages about 50% which will be a
consideratioh. Probably should attempt to get t continuous system where talc content can be established relative to percentage throwouts and efficiency.
Doug ker
R DB /mc
Attachments
REFERENCES: KEYWORDS: COPIES:
South P1 ai nfiel d
Throwouts RJB, F4JL, EPT, J(BL RDB, File
REPORTED BY: REQUESTED BY: STATUS
R. 0. Baker K. B. Lehman
Compl ete
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APPENOIX - MI&ERALOGY
Sample . Chlorite
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Lista de Inspeccion
ISiTiA Antes del Turno Para
Operadores de Equipo
Nonbre del ciperador
NGmero de squipo
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Turno (circule Uno) madrugada dia tarde
CAMIllE ALREDEDOR DEL. EQUIPO. verifique el compartimiento.del motor, lfneas hidraulicas, nivel de
liquldo. El equipo debe estar razonablemente libre do aceite, grasa y otros peligros de fuego.
El Irea debe estar lirnpio.
'JERIFIQUE TCVO tO SIGUIENTE EN Si) EUtPO
MEN DEPECTO
El freno de. estacionariento debe retenerse con la unidad
FRENO
tLflflAS
DOCflTh EXTINCUI DOR DE FIJEGO
DIRECCION
de energfa hacia adelante. Los frenos doban aplicarse iqualmente para quo el vohfculo no Ge desvio. Observe la presin do aire. Esfl la suporficie de rodadura adecuada y en buena condici6n?
cere la bcctna. astS instalado sequramente? LEsta cargad? Est la
enlaquetadura rota? Est& la presi6n en p- zffopjn araflrP Responde bien, est& flojo 0 espasm6dico? cia direcci6n de energencia trahaja en caminoes de remolque?
REFUERZO DE ALARMA WCES
Est funcionando apropiadaznente?
Verifique TODAS las luces instaladas pan oporaoin apropiada.
LIMPIADOR DE PARABRISAS Ltmpian bien, sin rayas?
VIDRIOS
Ray grietas 0 excesivas rajaduras?
CORRES DE SEGURIPAD
DE ASZCOS
Estan en buena condici6n? Gselas.
toe renglones que no aplican deben ser marcados N/A.
ctservaciones: Entrguele esta liata a su supervisor antes de que usted opere el eguipo. hone otro fogtnulario si
algo sale inal durante su turno de trabajo.
1/82 Noabre del supervisor
Mantngalo en archivo pot seis moses.
Cyprus Industrial Minerals Company Talc Division
REPORT NO: SUBJECT:
85-275 QUALITY CHECK: Italian Talc
TCHNICAL SERVICES LABORATORY REPORT
DATEOFREPORT: 11-7-85
Background: :
This is a new 5000 MT shipment of Ital iancrude to be quality checked .
for moisture, brightness, cast and mineralogy.
Samples..............Sevens.u.riey samples taken off the shlp.:labeled I through 7.
Results:
See Appendix.
Concl usion:
This shipment is a high brightness, high purity crude with no significant color cast. Its moisture content will be driven off in the plant dryer.
h4.
M. Lankford
ML/mc
Attachment
REFERENCES: KEYWORDS: COPIES:
CIM - S. Plainfield
Italian Talc
RJB, LIIM, GDL, MJL, KBL, RJZ, RMP, ML, RDB, FILE
REPORTED BY: REQUESTEO BY: STATUS:
M. Lankfrd R. J. Zazenski
Compl ete
CYPRUS
I FHMAN flfl273
Report No: 85-275
Date of Report: 11-7-85
Page 2.
% Moisture GEB L *(blackwhite)
a *(red...green)
b *(blue_yellow) % LOl
1
1.1
90.4 96.44
-.55
.74 5.07
APPENDIX
2
.60 88.6 95.80
-.38
.68 5.21
3
1.5
91
96.25
-.55
.47
4.92
4
0.2 91.6 96.89
-.56
.67 5.52
5.
1.5 91.8 97.32
-.62
.89 5.34
6
2.1 91.6 96.51
-.58
.76 5.79
7
1.8 91.7 97.18
-.55
.80 5.12
Mineralogy by XRD: % Chlorite
%Quartz
% Feldspar % Calcite % Dolomite %Magnesite % Talc
"2
tr tr
< tr t'97
"3
tr
N.D. tr
"
't,96'.
n4
-
N.O.
<
tr 97
"2
tr
"
N.D.
M
<
1J96
1j2 N.D
tr <1
<
1J96
"'3
njl
tr
N . D.
tr
tr N.O.
tr
"'97
/4-, //tqai_r
t'
-
z2. f
r L22o
/0
/30-7 /9 "V
1)0 -2 '9'
/0
2q 'p
I FHMAN flfl275
October 9, 1987
J. P. Close T. F. Deans G. R. M. Dugan C. R. Geary J. M. Hooks
- F. Hutchison
C. Jeske C. W. Kinzeler T. D:Landels K. B. Lehman J. W. Massari E. E McCarthy M. R. McCune M. B. Toelle
M&D Asset Listinq
As mentioned in R. J. Buettner's mano of September 30 regarding the Risk Managanent Identification Survey, attached is a copy of the MW asset listing covering your location(s) for the attadending September 30, 1987. This listing will now be sent to your oa--$&-..
As you may recall, the previous asset system required the use of two schedules
to determine the net book value of assets. This is no longer the case. All
pertinent informationis included on this one listing.
-. ZDoo...c.ls..eafl
.
!'lttilM'o1js aio.
o
n e jao f waif Dgp ' 1ft'rnjn..r WL.
eu
The asset number: in the M&D SysteB is eferred to as an "Item Number" and is canprised of ten digits - canpany code (three digits), the equipnent niniber or asset number used in the previous asset systan (five digits), plus two additional digits which were randomly assigned.
The "Physical Location" numbers as shown on this listing are not the ones you are accustaned to using. The entire list of physical location ninibers is shown on Table T-0113 in the Chart of Accounts. A copy of the most recent _version is attached.
As you are aware, whenever an asset is sold, traded, transferred, or scrapped, an AM-777 form is required. This form is the source doctznent for any additions; deletions, or changes to the asset syste'n. It is your responsibility to insure that this form is submitted on a timely basis. (Note: AM-777s for Southeast Operations are prepared by Pat Cline in Cartersviile.) As a reminder, AM-777's on transfers within CIM are to be handled by the receiving location.
I FI-IMAN flfl276
'S
-2It should be noted that when an asset is transferred from one location to another, traded, sold, or scrapped and the AM-777 form is properly completed, the item will still appear on your M&0 asset listing. However, the "Book Cost" and "Book Accm Oepi" col umns will show all zeros until the end of the year at which time the item will be cleared. In the case of transfers, the five digits which represent the prior equipment number are generally retained. For exaiiple, a VCR was recently transferred from Los Angeles to South Plainfield. The asset number at Los Angeles was 3293502701; the asset number at South Plainfield is 3293502705. Both locations are in Cc*npany 329. Also, some assets have separate iten numbers for sales tax and freight. Please be sure that the AM-777's include all the item nunbers in order. to properly clear the asset fran the books. If you have any questions r problems, please contact Pat Cline or me.
0r-
J. S. Felger 5sf R. '3. Buettner 0. K. Hullock
M. '3. Lorang
R. G. Morris E. H. Reade
I FHMAN 1)1)277
Bulletin Nc, Effective
77.
8/1/87
Identifier Code Mo.
M&D-FA Physical Locations
T-01 1
Page 1
CD! Headquarters #309
309 CIM Headquarters - Admin. and General, Colorado 331 CIM R&D - Admin. and General, California 332 CIM P&E - Admin. and General, Colorado 054 Alpine Plant, Alabama 143 CIM N - .Adznin. & General - Georgia 144 Louisiana Limestone - Admin. & General
CD! Talc #329
026 MiscellaneousCalifornia.Properties - Inyo County 027 Miscellaneous California Properties - San Bernadino County 030 Talc Operations, Denver 033 Yellowstone Mine, Montana 034 Los Angeles Mill, California 035 Alpine MiZ1, Alabama 036 Beaverhead Mine, Montana 037 Three Forks Mill, Montana 038 Alder Wash Plant, Montana 039 Grand Island Mill, Nebraska 040 South Plainfield Mill, New Jersey 041 Vanflorn Mine, Texas 042 Fernley Mine, Nevada 043 Fernley Mill, Nevada 045 Mining and Land Management, Montana 046 Engineering, Denver 047 Admin. and General, Denver 048 Marketing Headquarters, Denver 049 Bulk Distribution Center, Maine 052 Talc Search, Alabama 053 Technical Services,.Denver 329 CIM Talc - Exploration, Montana
MM Clay #333
055 Aiken Mill, South Carolina 056 Aiken Mine, South Carolina 057 Sandersville Mine, Georgia 058 Sandersville Dry Mill, Georgia 059 Sandersvilee Wet Mill, Georgia 060 Sandersville Kaolin Dry Mill, Georgia O6i Gleason Mill - General, Tennessee 062 Gleason Mill - Slurry, Tennessee 063 Gleason Mill - Air Float, Tennessee 064 Gleason Mine, Tennessee 065 White Marsh Mill, Maryland 066 White Marsh Mine, Maryland 067 Sandersville Marketing, Georgia 068 Sandersville Tech. Services, Georgia 069 Sandersville Land Management, Georgia 146 Gleason Mill - Dry Tennessee WEA Tenn Weakley 333 CIM Clay - Admin. and General, Georgia
I FHMAN nn2la
denfl f ;er
Code No,
M&D-FA Physical Locations
Bulletin No,
74
Effective
5/1/87
T-0113 Page 2
070 071 072 073 074 075 141 334
076 077 078 079 080 081 082 099 350
083 084 085 086 087 088 135 136 352
016 017 018 019 020 021 022 023 024 025 089
090.
353
CDt Thompson Weinman 1334
Sylacauga Quarry, Alabama Paga Mine, Georgia Sylacaua Mill, Alabama Cartersville Mill, Georgia. Paga Mill, Georgia Research Center, New Jersey Knickerson Property, Vermont CIM Thompson: Weinnian - Admin. and General, Georgia
Louisiana Limestone Aggregates #350
Morgan City Yard Lake Charles Yard Flouma Yard Krotz Springs Yard General - Marine Spud Barge Ellis Spur Barge #1 Baton Rouge Yard Louisiana Limestone - Admin. and General
Three Rivers Rock Company #352
Primary Cruaher Secondary Crusher 1981 Crushing Plant Aglime Plant Barge Loadina Equipment Department Limestone Quarry Aggregate Pit, Tennessee Three Rivers Rock - Admin. and General
ifarcon Barge Cowpany #353
American Spirit Marie Thompson Cumberland Express Rip Rap Les Limestone Workboat Barges Barge Loading American Challenge Spud Barge Ellis Cyprus Three Rivers Lady Harcon Barge - Admin. and General
I FHMAM flfl279
Oulletin No.
77
EffectIve
8/1/87
Ident t;er
Code No.
M&D-A Physical Locations
13
Page 3
026 033 036 037 038 049 057 058 059 060 070 071 072 073 074
091 092 344
337 338 339 340 - 343 344 345 346 348 349 356 358 390
145 358
093 094 095 390
CIM Equipment Company 1367
Miscellaneous California Properties - Inyo County Yellowstone Mine, Montana Beaverhead Mine, Montana Three works Mill, Montana Alder Wash Plant, Montana Bulk Distribution Center, Maine Sandersville Mine, Georgia Sandersville Dry Mill, Georgia Sandersvilee Wet Mill, Georgia Sandersville Kaolin Dry Mill, Georgia Sylacauga Quarry, Alabama Paga Mine, Georgia Sylacauga Mill, Alabama Cartersville Mill, Georgia Paga Mill, Georgia
Buckhorn Processing Company #344
Prep. Plant, Bulan and Haddix Tipple Jak!s Fork Tipple Buckhorn Processing
Cyprus Coal. Equipment Company 4 355
Cyprus Mountain Coals
Cyprus. Straight Creek Corporation
Cyprus Cumberland Mountain Corporation
Cumberland Processing Division
Bailey Hill
Buckhorn Processing
-
Lost Mountain
Mountain Drive
Star flre Coals
Straight Creek
Brownies Creek
Pine Mountain
Cyprus Empire
?ine Mountain Resources #358
Mining Pine Mountain Resources - Adxnin. and General
yprus Empire Corporation #390
Craig Office Loadout acility Eagle Mine #5 Cyprus Empire
I FI-IMAM AA22A
UNITED STATES MINERAL RESOURCES
TALC
ftQ CJ1. frt--
cOL L.44 '-fr4..4i&
By C. RVIN Baoivn
CONTENTS
Abstract of donciusiona Introduction
Mnoralogy and physical properties
thea Compctitive minerals Exploitation Byproducts and copraducts EnvLionmantal problems
Geologic cnvlrunmcnt Talc f rm rcgionnlly metamorphosed dolomite Talc deposits formcd from ultramafic and mafic igncoua rocks Talc deposits formed by contact rnetaqoiphism of dolomitic sedLmentn
Rcsourccs Identified and hypothetical resources SieuIntive resource,
Pronpccting techniques PobIema foz research Refcvcnccs cited
P.ge 619 619 620 620 621 622 ($22
62
623 62a
628
6g
624 624 624 625 625 625
FIGURES
CD. Graph showing produtlon and use of talc and
soapstone In the United States, 1060-70 70. Graph ahowinj U.S. consumption of talc, loap-
Btonc, and j,yrophyllitc, 1910-70
Fige 621 622
TABLE
128. Talc nnd soapstone sold or used by producers in the Unitcd States, by uses
Pmge 620
ABSTRAcT OV CONCLUSIONS
Talc as minod and used Industrially Is a rock containfhg a mixture of magncaiunt-rich silicates and ranging in mineral composition from pure talc to predominant tremolite.
Other minerals commonly present in talc rock are aerpentinc, diopside, anthophyllite and chlorite and less nbundantly thc
carbonates calcite, dolomite, and mngncslt.e. Industrial talc is used in the pulverized form us a ccrainic
baso for floor and wall tile; a paint cxtender; a 611cr (or rubbcr, paper, plastics, roofing, and many othcr products; a diluent or carrier for pesticides; and a polishing or dusting
agent.
Talc is inned from metamorphosed dolomitic nnd quattzose sedimentary rocks or from hydrothermally altcrecl
ultranmafic and mafic rocks. Tho main producing areas aro Sn
thc castcrn Statca from Ncw Englnnd to A%abama and in thc vest in California1 Nevada, Montana, nnd Tcxas.
In 1069 and 1970, total consumption was ovcr a n2iilion tonudoubic that of 20 ycama ago. The projcctod demand for timo yenr 2,000 ranges from 2.28 to 3.36 n2iI)icnI tons. Resourccs of talc are large and should be midqunta to nicct this demand, aIthoug deposits mccting the rigid chemicnl nnd physical speciflcationa of somc consumer industrics tire. rc)atively scarce. Although all talc nilning districts conthin known rcservcs and hao a good to cxccilcnt potcntinl for the discovery of additional reserves, the grcat bulk of reserves are in New York and Vermont.
Most industria) arcas of the United States are hirly
close to a sourde of industriBl talc, except for the industrics of the midcontinent. There, shipping chargcs arc u much larger part of the cost of talc bccause niost supplies arc shipped from Montna. and Texas. Areas of nictamnorphic rocks in Wisconsin and Michigan could contain talc dc posits more Lavorably located for the midcontincnt rnarkct.
INTRODUCTION
The purposes of this report are to present a cur-
rent picture of the resources of industrial talc in the United States and to assess th potential for addi-
tional resources. A talc resource study by Chideatti, Engel, and Wright (1964) is the latest extensive account giving, detailed descriptions of many of the
talc depositi in the Unjed States and a discussion of
all talc-producing diatricts. Subsequent studies have
been published for deposits in Alabama (Neathery, 1968; Neathery and othere, 1967), Cnflfornja (Wright, 1968). and New York (Brown, 1969). Bibliographies of talc in the United States are available in works of Engel and Wright (1960) and Merrill
U.S. GEOL. SURVEY PROF. PAPER 820
6L9
I FHMAM flfl221
620 UNITED STATES MINERAL RESOURCES
(1963). and a map locating all talc-mining areas was ease of grinding to extreme fineness (Industrial
published by Chideater and Worthington (1962).
MineraiB. 1968).
Talc in the form of soapatone has been used sinee
MINEIULQOY AND I'RYSICAI. I'RQPERTIES
prehistoric times for carved cooking utensils; cur-
ThIc i a hydrouH mawneninm silicate mineral with the theoretical formula IIMg;,(SIOah. As used inthuitr!aliy, however, the term "talc" refers to a rock composed mainly of magnesium-rich silicate mm-
eralB and having the mineral talc as an important constituent. Mineral content of industrial talc can
range from pure talc to predominantly tremolite.
Minerals other than talc that are most commonly present In industrial talcs are serpentine
(H.MgSiOj, chlorite (hydrous Mg-Fe-Al silicate).
tre molite (Ca1Mg0H1(SiO3)j. atithophyllite ((Mg,Fe(OH) zSiKOfl), and diopside (CaMg
(SiO) ) ; less commonly present are quartz (SiOz). calcite (CaCOJ, dolomite (CaMg(COj j, and magneNite (MgCOj. Pyrophyllite, an aluminum silicate
(A11S14011, (OH) ) closely related to talc in structure. properties. and use8, IN generally lumped with talc
and soapstone In production and consumption statis-
tics, but it is not included in this digcussion.
The constituents of industrial talc differ considerably in physical and mineralogic properties, con-
rent uses of talc are intimately tied to the demands of a complex industrial Bociety. It is important to the manufacturing and building indusiries, and periodic fluctuations in consumption are directly related to the economic conditions of those indus-
tries.
Talc ia used as a ceramic base material for wall and floor tile: as a filler by the plastic, paper. roof-
ing, and rubber. industries: as a paint extender: and as an insecticide diluent and carrier. Other speelal uses are diverse, ranging from a polish for rice, wood turnings. nails, and white shoes to a dusting powder for salami. In the massive form of soapstone. it i5 cut for laboratory table tops and sinks, steel-marking crayons. and blocks for art carvings.
High-frequency ceramic insulator shapes are machined and fired from another massive variety known as block steatite. and block talc is machined and fired for burner nozzlea. Talc and soapstone sold or used in the United States in 1969 and 1970
are listed by use in table 128. Figure 69 shows con-
sequently. rocks having different mineral proporUons vary accordingly in their properties. The mineral talc is extremely soft and slippery, having a hardness of 1 on the Mohs scale: and because of
TABLE 128,Talc end soapstone sold or used by producers in the Unitid States, by ties
1k shoit Wn, Prom Wdls (lt7Ofl
a strong basal cleavage, it is flaky. The associated
U..
1169
1970
tremolite and anthophyllite have a hardness of 5 to 6 and when ground produce a fibrous powder
Ceramics' Insectkides
because of their prismatic cleavage. Other minerals. such U serpentine, vary in hardness and in shape
Paint Paper
Roofing
245,704 53722 166,170 54,664 30,526
228,595
33,GDI 154,265 52,328 44,997
of pulverized particles. Most of the major constituent minerals of industrial talc are chemically inert
Rubber Textile Toilet preparatIons
and generally grind to a white powder and have Other'
24,464
7.974 12,235
279.168
28,348
6,187 13,721 289,644
high dielectric constants. therefore. these minerals
Total
874,517 861,782
naturally occuring in varying proportions produce
inert light-colored rocks with a range of hardness
fou'Inndcrlyudfaec.insgp.b1ilttfnf.lukIr.,tecrdaywoint..
ndtxcDsCbrkt.,,
ftrtlliztr, floor Joint eeoitnt,
.nd wail Platte.,
tilt,
rice
and particle shape when pulverized. making indus- poli.bIng, and mI.ceJIgn.ou. producia
trial talc an unusually versatile and widely used sumption of talc by the major consuming industries
mineral product.
during 1950-70. Talc used for ceramic wall tiles
USES
and extender in paint now accounts for half of the annual consumption. The roofing, papet', insecticide,
Industrial talc is used where certain combinations and rubber industries together consume an addi-
of the following properties are desired: Extreme tional quarter. and the many miscellanuous special
whiteness when powdered or fired. softness or uses account for the remainder. The only recent
smoothness. fibrous or flaky particle shape. various outstanding increase in the consumption of talc i
degrees of oil absorption. chemical inertness. high in the "other uses" category in figure 69. This curve
fusion point, low water absorption and shrinkage since 1966 shows an exponential growth which I
when fired a a ceramic body, low electrical and attribute to the use of talc as a filler pigment in
thermal conductivity, good retention as fillers. and white pla8tic insulation, containers, and sheeting.
I FHMAM AA222
TALC
621
260
I-.Izn
0 1-
r 2OO
In U.
1:
1956
1950
1962
1064
1960
i966
S970
F'toun C9._Jr.le and soup8tone.produeed and used by major consuming Industries in the Uni ted States, t950t9?O. Other usew Include aaphalt filler, eraynna, exports, fertilizer1 floor and wall tile, foundry facings, electricaL Insulation, Joint cement1 plasftca, rice poliahing, textile coating, toilet preparation, tnd miscellany.
The United States has abundant reserves and resources of talc, but is deficient in certain grades such as block steatite used for high-frequency insulators, and cosmetic talc. In 1970, imports of talc were 29,988 short tons, and exports were about 105,000 ton8. Use of flotation and magnetic separation methods in the processing of talc has made us less dependent on imports for cosmetic-grade talc, although in 1970 imports of cosmetic-grade talc from Italy were markedly increased. Phosphatebonded synthetic "lava" talc and die-formed steatite is being Increasingly substituted for block steatite for ceramic insulator needs; however, a residual demand for block steatite for hih-fr.equency insulators will probably continue.
COMPETITIVE MINERALS
Many minerals are competitive with talc for
ceramic and filler uses. Kaolin is commonly used as a base for wall tile, but Buch clay-base tile absorbs water and expands causing the glaze to craze (Gasking, 1952). Addition of a certain amount of talc to
the base material alleviates this condition and improves translucency and toughness of the tile. An-
other important competitive use of kaolin is as paper filler and coater. Ground limestone is substituted
for talc as a paint pigment extender, but it is
reactive and does not have the sca1y and fibrous particle shape of talc that aids in both coating and holding pigment in suspension. Wollastonite (CaSiOa) has most of the good qualities of talc and
is directly competitive in the ceramic and paint industries (Andrewa, 1970). However, reserves of wollastonite are relatively small in the United States, and this mineral is now mined only in Essex
County, N.Y., and in Riverside and Inyo Counties, Calif. Synthetic molded laboratory work surfaces
are increasingly being used as a substitute for
sawed soapstone slabs. Some of the synthetic material probably contains talc as a filler, and the overall tonnage of talc consumption may therefore
not be seriou8ly decreased, but a much less expen-
sive form of industrial ta'c will be consumed. Pyrophyllite, a mineral with physkal properties
I FI-IMAN 00283
622 UNITED STATES MI$ERAL RESOURCES
similar to talc. has many of the 8ame uses as talc nnd is lii fact genernily Included with tnlc in resource studies. In the United States it is produced in. Noith Cnrolina and Cnlifornia (Espenshade. .1962). and in the past 10 years pyrophyllite consumption averaged about 13 percent of talc consumption. Resources of pyroihyllite are much less extensive than those of talc. so although its substitutability for talc is high, its percentage of the industrial talc market probably will not increase
significantly.
EXPLOITATION
Talc was used ,by the Indians and early settlers for cooking utensils carved from soapstone that occurred mainly in altered ultramafic bodies. Mining of talc and soapstone deposith for other uses began in some diltricte in the early 1800's. but because industrial talc is tied cloaely tO the demands of a modern industrial society, extensive mining ha occurred only in about the past 50 years. Figure 70
1200
0I
0,
500-
0,
Cz
a 400 I0
I200
Ost. not av.l IsbI
0 tUb
1920
I
t930
I
1940
1950 1960
1970
Ficuiw 10.United StateE consumption of talc, soapstone. and pyrohyIIlte. 1910-10.
shows the consumption curve for talc, soapstone. and pyrophyllite during 1910-70. The figures are from the Bureau of Mines yearbooks. and the included pyrophyllite ranges from 10 to 15 percent of the total. The graph shows increases during national emergencies and other fluctuations owing to changing economic conditions of industry during more normal periods. The overall slope of the curve is straight and steep.
Because of the diversity of uses or industrial talc. total consumption increases steadily, even when
demnnd for individual consumer products fluctuatc drastically. As technology develops new products, such as the widespread use of plastic insulation in place of rubber. the demand for talc as a filler may continue because both plastic and rubber require an inert mineral filler. Likewise, increasing use of talc as a base by The ceramic industry since about 1955
has offset decreased consumption by the rubber and
insecticide industries (fig, 69). and the booming use of white plastic by our society has apparently caused an increase iii talc consumption as a white filler. Other, more sophisticated uses are being de. veloped: for example talc reduced to minus 5O miilimicon particle size was used in a patented method by which an elecjrically insulating surface
Layer can be. inducei by electrophoresis on the exterior of an article that in itself is electrically conducting (Wells. 1970. p. 7),
BYPRODUcTS AND COPRODUCTS
Talc mining generally produces no byproducis, Because of the great variety of talc grades required by different consumers. selective mining, milling, and laboratory control results in high recovery of numerous marketable grades from most deposits. In effect, the many grades of industrial talc are coproducte. Bilbrey (1962. p. 22) reported that a cobalt-nickel concentrate was a byproduct of talc flotation in Vermont for a few years in the 1940's. The U.S. Bureau of Mines "Minerals Yearbooks, 1940-43" indicate a total sale of 109 tons of concentrate containing 1.16 percent cobalt and 12.7 per. cent nickel, Other potential byproducts are anthophyllite asbestos at Dadeville, Ala. (Neathery and others, 1967), and magnesite from Johnson, Yt (Cooper and Hartwell. 1970).
The recent discovery of scheelite in soapstone deposits in MadisonCounty, N.C., raises the possibility of coproduction from these depotts. (See "Tungsten,")
ENVIRONMENTAL PROBLEMS
Mining of indutrial talc is from both under-
ground and opencut mines. Inasmuch as recovery is higher than that in mining for vein minerals. fat less of the landscape is dinupted by thc operation,
and waste piles are relatively small. Only a few operation, such as at Johnson. Vt., use flotaUon methods for mineral seiaration; therefore, most talc mining does not have tailings ponds.
One environmental problem does confront the industry, however: research mainly by a group in
-J
I FHMAN AA22&
TALC
623
Mt. Sinai School of Medicine in New York City has Similar talc deposits are in the Murphy Marble
shown a positive correlation between incidence of belt of North Carolina, the Dillon-Ennis district of
lung disease and working with or near asbestos southwestetn Montana, and the Inyo and Panamint
without safety precautions (New York Academy of Ranges of California. The deposits in Noh Carolina
Sciences, 1985). Because many of the tale deposfts are lens shaped and follow a zone of quartzose dolo-
mined in the United States contain asbestiform mitic marble. Some of the North Carolina talc is
trcmolite and anthophyllite, emission-control sthnd- exceptionally white, and locally massive variete!
ardM will undoubtedly be established for mining and are sawed for steel-marking crayons. The depost
milling them. The treznolite and anthophylilte con- iii Montana are rather large but require eansider-
tent of talc used as a cosmetic or for food process- able selective mining and sorting becauRe of inter-
ing, such as polishing rice or dusting salami, also layered unaltered waliroek. The Montana deposits
will probably be carefully monitored, as will that and those in the Jnyo and Panamint Ranges of Cali-
in talc used as a carrier for pesticide dusts.
fornia provide some rock of steatite or near-steatite
GEOLOGIC ENVIRONMENT
grade. Deposits in the Chatsworth district of Georgia and
Talc and soapstone deposits of commercial in'.- the Allamoore district of Texas, also formed from
portamice occur mainly in metamorphosed dolomite metasedimentary rocks, are not so closely related to
and altered ultramafic igneous rocks. These rocks dolomitic parent rocks. These deposits are associated
and conthined talc deposits arc present in meta- with phyilites, schists, and quartzltes, and required
morphosed terranes throughout the world. In the extensive metasomatism for their development.
United States, talc is found in the older Appala- The Winterboro deposits in Talladega County,
chians and Piedmont from New England to Ala- Ala., occur in or as residual deposits derived from
bama in the east and in California, Nevada, Wash- Cambrian and Ordovfcian dolomite thaL is relatively
ington, and Montana in the west (Chidester and unmetamorphosed. The talc is virtually unfoliated
Worthington, 1962). Important deposith also occur and preserves the crystallinity of the parent rock
in Texas, but most of the Central United States, (Wedow and Sweeney, 1968). These deposits should
from the Appalachians to the Rocky Mountains, lack be studied further because of their low metantorphie
a convenient source ot industrial talc.
grade. Possibly they result from prograde meta-
TALC FROM REGIONALLY METAMORPHOSED DOLOMITE
flolomitee with aacociated siliceous sediments can
morphism, with talc being the highest grade mf netal produced, in contrast to other deposits in which
retrograde metamorphism waa important.
be metamorphosed to form talc. In many deposits TALC DEPOSITS FORMED FROM ULTRAMAFIC
derived from aedimentary dolomite and silica, talc
AND MAFIC IGNEOUS ROCKS
forms as a final retrograde hydrothermal phase Talc deposits associated with serpentinized ultra-
from earlier magnesian silicates such as tremolite, matic rocks occur in regionally metamorphoMed and forsterite, and diopside. These three minerals re- folded sedimentary and volcanic rockit such as those
sult from high-grade metamorphism with the addi- in the older Appalachian Mountains and Piedmont
tion of silica and limited water. Retrograde altera- in a belt from New England to Alabama (Larrabee,
tion of the earlier minerals to talc and serpentine 1966, 1971). These deposits generally occur as rinds
is accompliahed hydrothermally with the release of on serpentine bodies but in places have completely
calcite and GO,.
replaced them. Some deposits occur where sodic
Most of the major talc deposits in the United pegmatites intrude serpentine. Steatitiation, the
States ure in metamorphosed dolomite; this type formation of talc-rich-rock, was accomplished by
accounts for more than half the total production. either of two processesthe metasomat.ic reaction
The largest producers in the country are mines on between serpentinite and introduced CO1 or a meta-
such deposits in St. Lawrence County, N.Y., where morphic reaction between Berpentinite and siliceous
talc, tremolite, and serpentine rocks occur in Pre- country rock. These two processes, though independ-
cambrian carbonate and siliceous sedimentary rocks. ent, can work together. Generally, the deponits
The talc zones are atratigraphic units that have formed mainly by CO metasomatism have an abun-
been tectonically swelled in axial parts of folds and dance of talc-carbonate rock; and where metamor-
at places are pinched out on fold limbs. Shearing has phic reaction was important, talc rock is dominant.
played a major role in the development of talc schist The largest producing talc mines in altered ultra-
zones.
znatic rocks are in Vermont; many similar but
I FHMAM nn221;
624 UNITED STATES MINERAL RESOURCES
smaller deposits have been mined in the eantern is snowy white and medium to coarse grained.
serpentine belts and in California, Texas, and other Minable talc bodies are about 10 feet wide and as
States.
much as 800 feet long (Chidester and others, 1964,
Talc depqsits that formed by intrusion of sodic 1i 25).
pegmatfte Into serpeiitiiilte are mined in Harford County, Md. (Pearre and Hey!, 1960, p. 795). Ap-
RESOURCES
parently the igneous intvusions pruvided solution
IDENTIFIED AND HYPOTHETICAL IIESOURCES
and heat for the reaction with serpentinite to pro- The United States Is self-sufficient in most grades
duce a thin contact_zone rind of vermiculite and of talc and soapstone. In the past, we have imported
actinolite, and farther into the country rock, an most of our block steatite and cosmetic-grade tak.
irregular zone of massive talc rock.
Because of technical refinements in the use of
Some talc deposits were formed by pervasive phosphate-bonded domestic ground talc of steatito
steatatizution of mafic rocks associated with ultra- grade and die-formed steatite as a substitute for
mafic rockn. At Schuyler, Va., tabular or lenticular insulator forms machined from block steatite, we
bodiws of hyporathene gabbro have been altered to are no longer dependent on foreign supplies, and
greenish-gray soapstone (Hess, .1933). Steatitization stockpiled material probably will be sold. About half
here is related either to regional metamorphism or the cosmetic-grade talc consumed (Industrial miii
to igneous activity deep in the crust. The altered erals, 1971) is still imported, but selective-flotation
rock consi8ts of vavying proportions of amphibole, techniques using domestic talc have eliminated much
chlorite, carbonate, talc, and magnetite and there- of our dependence on foreign sources.
fove varies from hard to soft. The rock is tough Chidester, Engel, and Wright (1964) estimated
because of an Interlocked felted texture of the min- our identified resources at a minimum of 89 mifliomt
erals and is desirable for sawed shapes such as tons, with the possibility of additional discoveries
laboratory tables and sinks.
being good to excellent in all mining districts. Re-
TALC DEPOSITS FORMED BY CONTACT METAMOIII'HISM OF DOLOMITIC SEDIMENTS
sources should be adequate to meet the demands for
many decades. The Bureau of Mines, in ts Com. modity Data Summary of January 1972, estimated
Granite plutons and diabase dikes that intrude United States reserves at 150 million tons and world
favorable dolomitic strata provided the heat and reserves at 360 million tons. Projected demand for
solutions for the steatitization of the sedimentary talc in the United States for the year 2,000 by the
rucks, and in some places granite itself has been U.S. Bureau of Mines is 2.28 to 3.36 million tons
replaced by talc. Southern California contains ex- (Cooper and Hartwell, 1970). Worldwide demand
ceuent examples of talc deposits formed by such for talc is increasing faster than demand in time
cutitact metamorphism. A milling district that ex- United States as societies become more complex, but tends from the Panarnint Range eastward across tIme world's identified resources appear adequate to southern Death Valley to the Kingston Range in meet demand.
Xnyo and San Bernardino Counties contains talc
deposits that occur mainly along the upper contacts
SPECULATIVE RESOURCES
of diabase sills with chevty dolomite of Precambrian Most talc depo8its are found in areas of high-
age. These ore bodies avevage 10-25 feet in width grade or contact metamorphism. The deposits itt and are 1,000 feet to at least 1 mile .in length. Most Talledega County, Ala., however, are in relatively
of the talc produced in California comes from them. unmetamorphosed Cambrian amid Ordovician dolo-
Wright (1968) presented a detailed description of mite. Similap dolomites exist at many other places
more than 40 deposits in this district.
in the United States. The Alabama deposits should
Talc deposits of northeastern San Bernardino be carefully studied to determine theft genesis so
County in the Silver LakeYucca Grove district are that similar deposits might be predicted elsewhere. genetically associated with granitic plutons. The Many areas of dolomitic marble in the southeastern
deposits occur as lenses in a terrane composed of Piedmont, such as the Wakefield and Coekeysvijle
lower Precambrian metasedimentary Sand i ntrueive Marbles in Maryland, might contain talc deposits.
vocks. Dolomitic strata were selectively tvemolitized Another intriguing possibility is the dolomite and
when granitic rocks were emplaced nearby. Subse- mnrble units in areas of Precambrhtn rocks in Wiflquently, dun ug retrograde metamorphism, the consin and Michigan. For example, the Rndville
tremolite was altered to talc schist along the borders Dolomite in Dickinson County, Mich., locally conof the deposits. The industrial talc in these deposits sists of white tremolitic marble (James and others,
I FHMAM AA28G
TALC
19G1: i. 128). although this formation at most places cently was completed for Tallapoosa and Chamber
Is not meturnorphosed. This area is particularly im- Counties. Ala. (Neathery. 1968), portant as a potential source of industrial talc be- Industi'ial tale is an extremely versatile mineral
cause of its proximity to the industi'iaI areas of the product. and new uses are continually being found.
Middle Wout. which are hundreds of miles from all Close cooperation between the research laboratories
cui'reiit sources of talc.
of the manfacturera and those of the mining c'ont-
PROSPECTING TECFINIQUE$
panies could probably develop even more functional iradea of talc depending on the demands of now
Detailed geologic mapping is currently the best products. Research on new pulverizing techniquoi
technique in prospecting for industrial talc. For capable of producing .submicron particle sizes would
deposits derived from dolomite, the stratigi'aphy and help in opening new markets, as consumers seem to
Mtrueture must be known in order to predict the desire ever finer material despite the high costs.
occurrence of talc tones in the subsurface: tor in- High reflectance or whiteness is a required qual-
stance. previously unknown deposits were recently ity of industrial talc used in the ceramic, paint,
identified in the town of DeKaIb in St. Lawrence paper, and a few other Industries. During the quest
County. N.Y.. through use of 1:12.000-scale geo- for this higher priced product, much aubgi'ade rock
logic mapping (Brown, 1969: Bannerman, 1972). is discarded. Some of the waste could be so'd locally
Although these deposits are exposed at the surface. for mineral filler not requiring white rock, such as
estimation of continuation to depth can only be at- in rubber. roofing, insecticide, and some dusting ap-
tempted through un understanding of the geologic plications. Some progress has apparently been made
structure: Where talc is a product of contact meta- in improving the color of off-white talc (Wells,
morphism, such as along the diabase sills in the 1970). More research in this field is needed.
southern Death Valley region, detailed knowledge
of the location of dolomitic sediments and diabase
REFERENCES CITED
sills is important for the location of talcose zones and prediction of their continuation in the subsur-
(Extenaho LibIIoznph(a on thic wer. Zn.blCihad fn aco (Rnvul md wrIghL), 1$G3 (Merrill) and 1964 (Chldeder and otht'rn) I
face. For deposits formed from ultramafic rocks. too. detailed geologic mapping is important. Geophyidcal methods. mainly magnetic, can be applied
to help locate the parent tiltramatic rock. Detailed geologic mapping and dvilling then are needed to
Andrews, R, W., 1970, Wollastonite: London, Inst. Owl.
Sciences, Natural Environment Research Council, 114 p. Bannerman, H, M.. 1972, GeologIc map of thc Richvfllc.
Bigelow aron, St. Lawrence County, Now York: U.S. Ceo!. Survey Misc, Geol. mv, Map, MIBed. Ellbrey, 3. H., 1962, Cobalt. a materials survey: U.S. Bur,
find talcose zones.
Mines Inf, CIrc, 8108, 140 p.
For moet of the ceramic and filler grades of talc. the consumer industries have rigid chemical and
phyRical specifications for the milled rock. Therefore.
ufter a deposit is located; considei'able careful test-
ing of chemical and physical properties is required
flrown, C. E,, 1969. New talc deposit in St. Iawrencc County,
New York: U.S. Geol, Survey Bull, 1272-b, 18 p. Chidester, A, H., Engel, A. E. 3., and Wright, I,, A;, LOB4,
Talc resources of the United States: U.S. Gcol, Survcy
Bull, 1167,61 p. Chidester, A. IL. and Worthington, H, W,, 1902, Talc Dnd
to ascertab the minable parts of a deposit.
soapstone in the United Statea, exclusive of, Alaska uiid Hawaii: U.S. Gcol, Survey Mineral mv. Map MR-31,
PROBLEMS FOR RESEARCH
Even though the resources of talc in the United States are large, restrictive specifications of color and other properties make many deposits unusable
Cooper, 3. 0,, and Hartwell. 3. W., 1970. Talc, soapstonc, and pyrophyllite, in Mineral facts and problcms: U.S.
Bur, Mines Bull, 650, p. 1267-1281. Engel, A, E, 3., and Wright, 1.., A., 1960, tale nnd soap-
stone. in Industrial minerals and rocks (3d ed.): flcw
for high-priced grades of talc. Sampling and labora-
York, Am. Inst. Mining. Metall., an Petrolcuni Eng'
tory te8ting of ztIl known talc deposits would estab-
lish the quality and marketability of known resources:, As already discussed. new deposits are
likely to be found primarily as a result of detailed
neers. p. 885450. Espenshade. C, H,, 1962, Pyrophyllite; and kyanite and re-
lated minerals In the United States: U.S. Geol. Survey
Mineral lnv. Reaources Map MR-18.
Gasklns, W, W.. 1952, HistorIcal background development
mapping in geologically favorable terranes, A pro-
on use of talc in ceramJc bodks: Am. Ceramic Soc. Bull.,
gram of concurrent field and laboratory research is
ut preieiit being conducted by the North Carolina Department of Conservatio.n and Development for
deposits in Madison County. N.C. (L. S. Wiener. written commun., 1972), and a similar study re-
v.31, no, 10, p. 892-395.
hess, H, H,, 1938, Hydrothermal metamorphism of an uL
trabasic intrusive at Schuyler, Virginia: Am. Jour. St'j.. 5th scr., v. 26, no, 154. p. El.
Industrial Miiievnls. 1068, talcMineral with a muititucfe of uses: Indus, 2dm, (London). no, 5, Fcb,, p. 9-16.
I FHMAM flfl227
CYPRUS DU)USTRI7L NINEBaS
South PI.ain.field, N.J. 07080
.. ..
Decembe 1986
NNC
PINEDA, Daniel
MIGUEL
DAMEN, DANIEL
IDDRESS
.
532 West 6th. St. Plainfield, N.J. 07060
822 St. Mary's Avenue
Plainfield, N.J. 07062
P0 Sox2936
555 Old. Post Road 2pt. Dl Edison, N.J. 08817
PRONE 754-0843 754-8273
248-0358
EsposITo,
IIIJLIUS
UERNMUEZ, MM1UEL
540 Butler' St
N.J..
Ii
I 924 Linwood P1. N. Brunswick, N.J. 08902 P.O. Box 2842
636-5292 246-2707
Downey, Carol
KOPSAnIS, JM4E5
326 Hillside Avenue -
561-1661
South Plaintield,N.J. 07080 -
1329 Bock Avenue No. P].ainfield, NJ.
755-0971
S.S. # 147-14-1157 103-46-0840 153-56-8117
. 137-48-1780
.
146-5a-31o3 .
150325306 147448961
. HIRE DATE 3/31/80 6/8/81 9/23/85
8/29/83 12/3/73
8/25/86 6/11/74
LEHIWq, KEITH
457 Moose Avenue So. Plainfield, )LJ. 07080
668-1856
58-44-3319
].]./27/73
7L'
o 15'
3 S.-7.S
,, 3 S
Coyrcht 1979 I FHMAM 00290
If we say "he," "his," "him," "man" or "men" in our workbooks or oral presentation, we, of course, mean "he or she," "his or hers," "him or her," "man Or woman," "men or women,"... the generic sense of the words as defined by Webster's Dictionary.
I FI-IMAN flfl2Q1
Hiring&
Firing.
BY
Padge!b-'Thon3psrn
DAIC
NOTE: The Federal Statutes and Regulations discussed in this workbook and accompanying pro gram are subject to frequent revision and interpretation by amendments and judicial decisions. Mditionally, Federal Laws maybesignificantty affected byslate and local laws. Therefore, seminar participants are encouraged to seek professional legal unsel regarding specifle questions about personnel practices in their particularcompanies.
1'adet'-'Thonjusozj, Corporate Woods- 10950 Grandview - Suite 170 - Overland Park, Kansas 66212 - (913) 381-9810 I FI-IMAN AA292
WHAT'S YOUR OPINION?
It is legal to specify that being a certain race is a job requirement It is legal to ask applicants about c4tizenship.
TE
( )(I
(4'
It is legal to terminate a problem employee who exceeds by one day the allowed
disability leave after her childbirth
I
It is legal to prrnote a 25 year old man ahead of a 58 year old woman who is equally qualified because the man is related to the company president
()
It is legal to terminate an employee whose religious sabbath prevents his
availability for shift work on Friday night or Saturday.
.
I FI-IMAN 00292
Abnye_mp_lo-y-er cwhinsaardgisecrism.ination
case
only
-
The key to winning is---.
2
I FHMAN AA29&
MAJOR FEDERAL
--
PROTECTED CLASSES
AND COVERED EMPLOYERS
LEGISLATION /4ZEDEMPLOIIS
Two vu Civil X X X X
Emp2oyes wfth 15EES;
Rights Act
Unions, emp. agencies
EEOC
Equal Pay Act
(EPA)
X
Minimum Wage law coverape EEOC ('administrative employees not exempted)
Age, Discrimination in Employment Act (ADEA)
X
20+EEs (Unions with 25+
EEOC
(*10 members) to Emp. agencies
70)
Age Discrimination; Act of 75 (ADA)
Executive Order 11246
Title VI Civil Rights Act
XXXX
:
XXXX
X
40
+
Receives Federal Money
EEOC
All Federal Contractors and Subcontractors
Federally-assisted program or activitypublic schools & colleges also covered by Title IX
OFCCP
Funding Agency &
EEOC
Rehabilitation Act of '73
National Labor Relation Act (NIRA)
X X X IX
X Receives Federal Money: Federal Contractor, $2,500-i.
-.
X ER in Interstate Commerce
DOL & Funding Agency
NIRB
Civil Rights Act X of 1866
All Employers
Courts
Fair labor Standards Act
Includes Mnmum Wage Law and Equal Pay Act with complex method of coverage
DOL
Federal Privacy Federal Agencies only Act of 74
Freedom of
Federal Agencies only -
Information Act
Family Educational Rights & Privacy Act
Schools, Colleges, and Universities; Federally assisted
AppIies to Federa Agencies Contractors or Assisted Programs onl%c
1.Knowyour ..2fl7X
laws also.
Federal law is the
Federal law c t.rncC(unless state law gives more rights to the employee)
THE GOOD NEWS: You have the right to hire
c,,c'tb. employees.
I FHMAM AA2Q5
The ERRORS. Test
A guide to winning
C
Cqual treatment and impact upon protected groups
Required to do the job.
Business Necessity ro3 aC107tb
Bona Fide Occupational Qualification SSA-S We have the right t hire emp'oyees who will enable us to run our business
Records
Objectivity T
rn'cr fl4-4sae
Results - crc'c. bEFL&/SL V.
1
A final check:
2c44S0d
cadfS7#4"
3 ,cvo,b
poZ7
I FHMAM AA29R
/3esE b,c 4cc upLib
RE YOU THINKIPJJ ABOuT LOOKING FORA PART TIAIE DAY JOB?
LACK of experience and skills org no problem. We train . . - and pay you $325 per hour whUe you are hv;ning
,acE AoL, 1-'cswc0aAc4
.cLoo1bneendcM,l.,JfIAMiafrsm.lwNttfcfbfTrliTeEectwNnmoaaApesaINsytrnCNMc:1CnI- 1djup2&bidie,5
g 4,thfl '2W7
SECURITY GUARDS
cad
ALARM DISPATCHER
sng .
.-
tica. stats certification pd. d uniforr,,s
meat f,xaisMd free.
?iv.Ap cant .wst be at host 20 yees of age an "rat
S U.S. cltiz.;
OP4o!naor
IEhat. have ean
MOTELaqfls. e #4&4t
P
SA*.VAC_
qualify week op saIar. Above average or ambitious patton.
Aa et. ctk
6.
5
I FHMAM flfl297
RECRUITING
Getting Started Right: X.cmu..' flC..
1. Questions to be answered: WHAT is done? WHO does it? WHEN is it done? WHERE is it done? HOW is it done?
The process:._..tt. Ja!&_A4M4.
Results: Provides a meariingfuLT9.4 .W4ctiTh'
and a solid basis for: writing ERROR4re ads conducting ERROR-free interviews making ERROR-free firing decisions hiring quaflfied persons who best match the job requirements
6
I FHMAN nn2qs
THET
APPLI CATI ON
FORM
Avoid .$4r Ti/S
questions.
The burden of proof is on the
Ask only what you need to make the Ye'4i
WHAT'S YOUR OPINION?
L/T or
F It's OK to decline an application when no openings exist.
.T or A good approach to sensitive questions: leave them off the application but ask them orally in private.
I FHMAM AA299
The Acme Manufacturing Application Form
WHAT'S YOUR OPINION?
1HPcKsAEE
THIN KISKy
PositiOn
NameMr. 0 Mrs. C Miss 0
LAST
Address.
Date of Birth
. 4ts-'7a
Date
FIRST
MIDDLE INITIAL
Telephone
Place of Birth (a
MAIDEN NAME
The Age Discrimination Employment Act prohibits discrimination based on age of persons 40-70 years old.
Sex t Height__
Weight .J2.
Social Security Number
Marital Status
Number of Dependents
Next O2 to be notified in case of emergertcy 4 1eittSot/
8.Do you have a high schoor diploma?
_.. Major Courses
College Degree?
Major
Military Service?
Dates
Type Discharge
- ......
List any reason known toyou why you might be unable to perform consistently and promptly any of the job duties.
S
12. Have you ever applied for workmen's compensation?
Have you ever been arrested?..t_., ConC'd'LS__JmPAtT Pt 406
Have your wages ever been garnished?_ Reason for interest in this lob?
Dates
Have you ever been affiliated with a labor union?
Can you speak English?._..__ Other language-
How was foreign language learned?..
Any objection to Saturday work?
Religion
Any objection to travel, if required by job?
Objection to overtime?
Have you ever been addicted to narcotic drugs?
Work history: (list all prior employers within lastS years)
t'Have you ever been disciplined or fired?,
Why? ._S
Are you pregnant? 8
Sexual preferenceL_t_5'
MO
24. If hired, could you give written evidence of a right to work in this country? 9
.sartit At t
hereby authorize Acme Co. tocontact prior employers listed above to obtain any and altinformation r&ated to my
Spast work performance.
pa-"-' gOMr5 Y)U5. 7' ta
APPLICANT
Any item above which you believe would discriminate against you may be omitted. Completion is voluntary.
S
I FHMAM flflflfl
(. S
APPLICANT LOGGING
WHAT? A record of4e race, sex and national origin of each
................by date and job desired.
WHO? All employers with cf.. or more employees.
WHY? It's your best,.. M
adbV. ptPft27
HOW? a. Applicant completes ./0C b. "sciA1 .. survey.
record, or
FOUR-FIFTHS RULE
Number Applied Number Hired Percent of Selection Rate
SAMPLE Whites
80
48
Blacks 40 12 3O%
'9-
Group with highest selection rate = - a Whites
Hispanics
20 10 50%
Multiply4/5)< J
o 7
I =1
Comparison
Percentage %
Groups below comparison percentage I 4S%iJ8lacks=Adverse impact of some element of
selection process
Itj*Charges will be pursued.
Groups above comparison percentage
Hispanics No adverse impact
*charges will be dropped
9
I FHMAN flfl3fl1
N
DATE
NAME
APPLICANT ELOWDATA
Organization Unit Location, ITime Period) Person Preparing Report
'S COMPLETE ONLY IF HIAD
RACE SEX
POSITION APPLYING
FOR
REFERRAL SOURCE
EEO CATEGORY
or
DISPOSITiON
JOD TITLE
DAoTrE
HIRE
RATE
or
PAY
ORG.
UNIT WHO HIRED
1Interviewed, no offer 2Interviewed, offer extended and hired 3Interviewed. offer extended, but rejected
10
I FHMAM AA3A2
SELECTION
TESTING
srQ'c7%T
mtI)ic,OL flS'r s,-
-rue
- tsoty 4PAt -
INTERVIEWING - ,otiC bnoa4O?b
iii REFERENCE CHECKiNG
1. Former both
factual conduct information supplied
pv.a, t orreby the applicant.
-
-,j4tf1 coA.Ibssc -40 flt1e4JOs,
oil P#tO 1t 7WC 7?t,r4i
k-ec.-c 9,w
I - C cCn2.
rirfl ,G'aM-
REJECTING
,7'' " a7-tc*r2t
1. "We - hired the qualified person who best e 2Th-i?14P the job
requkements." .r
- stirar s.--c-
to mY' 1)/rcoS c ,CtASOAJ 6 izageC
ro qvoe i'so
HIRING
Have employee read and sign the Have employee sign for z a: it refuses to sign, have a
------------_--_-----r-u-les.
11
I FHMAM
SCREENING AND IWERVIEWING REPORT
e
To: Person Responsible for Making Staffing Recommndations
The Personnel Officewill collect all applications received in response to a specific job posting. In addition, it will collect applications of qualified candidates in the active application files. When collected, these applications wilt be sent to you. This form will be attached to each application forwarded and is intended to assist you comply with nondiscrimination guidelines. Completed forms should be returned to the Personnel Office with the applications when a decision is made.
Routedto:..
--
Date:
Name of Applicant
Position
Posting Number
To Be Completed by Person Responsible for Staffing Recommendation
1. Was the above applicant interviewed: Yes No
If Yes: Date interviewed
Place.
Person(s) present other than applicant
If No: Reason for not interviewing (See box below)
...2. Is applicant recommended for hire? Yes No
If Yes: Job related reasons applicant is considered best qualified
If No: Reason for negative recommendation: (See box betow)
IN REGARD TO ITEMS 1.B and 2.B: The law does not require the selection of unqualified persons for job vacancies. It does require that selections are based on valid and job-relatedcriteria and furthermore that these criteria are appliedconsistently to all applicants. Any of the following numbered statements, if applicable, would be suitable reasons for rejection as long as the
selected candidate could not be ruled out by the same statement, or anotherapproprate job related statement may be used. Write in theappropriate numberor complete number 9 with your reason in the spaces above (1.B and 2.B).
Does not meet minimum requirements as posted.
Does not meetpreferred requirements as posted.
- 3. Cannot meet work schedule.
Cannot physically perform job duties.
Unrelated experience.
Less related experience than person selected.
Less related training/education than person selected.
Lower skill level than person selected.
Other: (Specify) .............-
..__-..._ ------- ---------------
Signature of Supervisor
Date
12
I FHMAIJ flfl.0%flit
COMPENSATION
Factors that Justify Pay Differential
JOB
FACTORS
Snz e_-
Ability Training/Education Leadership
Accountability Control of Equipment, Money
JE proiC
Time EnergyPhysical and Mental
C 0b,n'S
Physical Environment Hazards
PERSONAL FACTORS 5S4t
Objective Measure ol Quality
Oc'7r0/oAa Aw5
/ Business Factor Unrelated
to Protected Status
13
I FHMAM 0030S
TAKE HOME CHECK LIST
ER-R-OR CHECKLIST
Equai Pay in Same Class? Are lobs with similar duties classified the same?
/ Do any employees in the same dass have different wage rates?
'3. Are traditionally female lob classes paid less than traditionally male jobs which are of comparable worth to company in terms of SERC contribution?
Required Pay Differentials?
4. Are different pay rates within the same class based on differences in duties, skill, effort, responsibilities or conditions?
.5. Are such pay differences due to bona tide systems of: seniority adjustments, merit increases, production incentives?
Recorded?
Are pay policies recorded in personnel policymanual? In addition to a written job analysis to show dutiesassigned, do records prove that "additional duties" assigned were actually performed to justify pay increase? Do written performance evaluation records document specific facts supporting meTit increases? Do records support productiqn incentive payments to individuals?
Objective? -.
.
Do evaluations focus more on performance than subjective opinions abotit persons? Are evaluation criteria measurable?
C
(
Results?
Are protected groups underrepresented in any cLass? Are protected groups under-represented in any system of pay adjustments? Are some classes dominated by one race or s?x, while another similar job class is dominated by another race of sex and paid substantially more?
()
( )(
I
()
CHALLENGE: Watch for news on the "Comparathe Worth" issu&
14
I FHMAM 00206
EMPLOYEE RECORDS
Required Reports
EEO-1
Companies with 100+ employees and Affirmative Action Employers
EEO-2 Apprenticeship program sponsors
EEO-4,5,6 State, Local governments, public school systems
Company Personnel Records
8. /'S'''I.
pot/C,,
,q. t/AC/ -
A/C 14w
af /tcot4- -
-
GoODA'
QUC/
Os'
c. AC-'tS 5' - rc
S
$5 v tilt- 4*sk.
4&
I-, 3
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15
I FHMAN flfl&7
3. Retention of Records
&Q rmye.
,Of.flC**m'IS
I "'
-te
'fl-.
3rdtQ
4. Access to Records -
4Y77Vo ' c_c cr
sr"4/10) I Mci2 5 .
.rq4)C 7Wrnt .3r4b/c9L - i..-tr#-d4. /C
4$*O.t44fl
16
I FHMAM 0030R
TERMINAtION
DT
"THE GOOD NEWS: '7 ,sto ,eflsoQ owac$ ti"/4 ft/e4'rS 07 c4y,,o41 coai7#fltT. (4-6sc
5.01 asJso,v
I FHMMJ 00309
I FHMAM 00210
ABSENTEE ISM -
Acme Manufacturing Company's absenteeism rule reads as follows: "Absences shall be classified as scheduled or unscheduled. Scheduled absences are approved by a supervisor on a leave of absence form. Unscheduled absences, with or without a good excuse have not been previously authorized by a supervisor on a leave of absence form."
Unscheduled absences in excess of 10% of the scheduled monthly work hours for an employee shall result in the foliowing:
1st infractionwritten warning 2nd infraction within a 12-month period-3-day suspension 3rd infraction within the same 12-month perioddischarge
In three consecutive months, Joe Doaks has unscheduled absences totaling 15.5%,
13.9% and 9.6% respectively. Some of the absences during the third month were due to doctor and dental appointments for Joe's children, which Joe failed to tell the
supervisor about in advance. Joe prjviously received a warning letter and suspension. Can Mr. Abme fire Joe Doaks? What factors should be considered?
ern4et'SY
'31 /57W'.
El;
It I'
19
I FHMAI.J 00.111
SEXUAL-HARASSMENT
New Guidelines
.'.t/iZ co..'t sexual advances.
Physical or .VE)c8 44..
conduct of a sexual nature.
3.. SuSrn'/SSL&i'I is expressed or implied as a condition of emp$oyment.
4. Conduct has purpose of effect of ,n/7tftitJ&- with work performance, or
creating a hostile or offensive work environment.
WHAT'S YOUR OPINION? I
In which cases is Acme Company vulnerable for a charge of sexual harassment?
A female supervisortells Joe IDoaks during a break that having an affairwith her
will get him promoted, while refusingwili get hm fired. Mr. Acme has no know!-
./. edge of this-pr7opoosaflt.acfl'7 d4ckh3s,ne,,r tZe1#tL- - pz OCrC1 LitS 5, b eth,.a,'-7'. to
bat %e-ab- ,-rneC
3'
Jftcc cfl."sodc& Eai'P197 S
Macho, another Acme clerk, daily tells Jane at work that she is sexually irresistible and refers to her as a "little bali of fluff." She complains to Mr. Acme that
4flMacho's comments are obnoxious and offensive.
cosce4", n-fl-r
Joe. Doaks is apparently so irresistible that Mr. Acme frequently sees female customerswalk up to Joe's desk, small talkwith him and then lean over his desk and pinch his dimpled cheeks. Joe backs away only to be reminded that the cu&tomer is always right.
20
I FHMAM 00312
RELIGION
Rule of Thumb
Employers shold make a
-. religions. P40e77cc8
effort to accommodate
WHAT'S YOUR OPINION?
Joe Doaks joins the Sabbatarian fellowship which observes the Sabbath from
sundown Friday until sundown Saturday. Underthe union contract, shifts are
assigned by seniority and Joe is junior man in his section. He has been working
Tuesday-Saturday, but now refuses. The union refuses to permit substitution of a
senior man and no other employee is available to fill Joe's job on Saturday.
/ /, -
What does "reasonable accommodation" require Mr.Acme to do? cb'44&f S9t&r4
wckf'toCan Mr. Acme question all applicants about availability for weekend
, iu4.these problems? y s - gr ,c.t go IZS,#sou
9J46
t MZLt5Y/P eS
,I/O/M>'S fle4tohji?41c $(d47'JC #a"4y5 q*518A7
21
(FHMAN 00212
PREG NANCY
Rule of Thumb
Employer must treat pregnancy, childbirth and related medical conditions the
of 1978)
.......as other D'$f6Z/77t S . (Pregnancy Discrimination Act
WHAT'S YOUR OPINION?
Acme's health insurance plan for employees covers most disabilities, but excludes pregnancy and childbirth expenses.
Acme's sick leave poLicy allows up to 90 days of absence on doctor's orders, except for maternity leave, which is for a maximum of 6 weeks.
Employees returning from sick leave are not guaranteed the same job back, but may be restored to similarwork and pay, if such a job is reasonably available, without displacing any employee.
Acme's health insurance plan excludes any pre-existing conditions, including pregnancy which began prior to employment or within six months after the date of hiring.
If, for pregnancy related reasons, an employee is unable to perforn the duties of her job, the company must modifyjob assignments to the same extent as has been done for other_temporarily disabled employees. .1
If employer disagrees with a fitness or unfitness finding of an employee's personal physician, Acme Co. may require employee to submit to an exam by a company selected doctor, at -company expense.
Health insurance benefits for childbirth shall be limited to married employees.
Sick leave and other fringe benefits for medical disabilities shall apply equally to abortions for employees. However, Acme's health insurance will cover only therapeutic abortions not voluntary abortions.
jOKNoK
( ) (V)
( ) (4'
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(
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2
22
I FHMAM flfl3lzt
APPEARANCE
b'-'--AE
44
9/l8t/C- /m4Cr es cot'5ir,rA.Yr
/ /tAJCS) #4;tJWTS, crrz4. 706'S
DRUGS AND ALCOHOL
7zzrf,v_e'_
-TLJifldrr c41j.. -
-,5r "-7: tj Br g 174*7 Zie.
2 5, 'V
6r ftS#fl/CIt7 -'r
7 Ov r6.
Y- C/vt h4,5 or4 op cr
7d.tt-
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28
I FHMAM 0021!;
CONTROLLING MISCONDUCT
WHAT WOULD YOU DO?
NNo Action. OOrat Reprimand WWritten Reprimand SSuspension FFire
ON THE JOB
1ST 2ND OFFENSE OFFENSE
Smoking in no-smoking area .............-- -
Excessive talking/interfering with others on the job -
Excessive absenteeism ., Sleeping on the job Loitering in other work areas Tardy return from breaks
Leaving premises during work hours w/o reason/permission
Gambling on company property
Alcohol on breath ..................
....Consuming or under influence
of alcohol
Possession or under influence of marijuana
Stopping work before quitting time.
Using obscene/abusive language
Insubordination ..............................
Stealing on the job. Willfully falsifying job application ................. Punching another employee's timecard
Horseplay .....................................-
Threatening or intimidating other employees
Fightingmutual affray
Sexuat harrassment
OFF THE JOB
Drunk driving Shoplifting Assault Armed Robbery Sale of marijuana ....... 6: Sexual harrassment of employee_.. 7. Moonlighting
24
I FHMAIJ (BlaiR
WHY?
2;To fl9Chonfi7Th't firing if it becomes necessary
HOW?
Clear 71)
/4kS4Tk$C:
E2Pt': 4?
Employee%
....sanctions e0S.uclzy
tAc-// (ArflOfrvSE 1VUST C/) COs4V44 ptUnc,v7c
C- n54c CrAW
H V' #
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c-i e 4#Z1 or tmnayer
-.
25.
I FHMAM 00217
COUNSELING STATEMENT
FROM: Name, Dept. Position
RE: Employee ................
Date Position
I have made the following observation of employee's conduct:
I have informed employee of the following standards that will be expected from them in the future:
These standards are important because of the following impact on the work environment:
I have advised employee of the following consequences if employee fails to follow the above standards:
These matters will be reviewed within
days. Supervisor
I have read and received a copy of the above statement. I do/do not wish to submit written comments of my own about this matter.
Employee
26
I FHMAM 0021R
&
THE FRNG DECPS!ON
ca,D
F/fl
PRACTICAL TIPS
th'snQES3 s'/.. c4ec i PPiV47E. ,,v -nv,c
oFF/Ct
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It 0? n-Il flea,tc ,wE CCM1,/P-
tw5c P po/z F/A,AJCI NC4 o ;t Disc. c4.cffs.
'enar.eAr- trO'5.
a. $7 rP47 47 7t4h_ C4sfl4r_.... ,te.t A'tsr Cx45
27-
I FHM4J 00219
RESIGNATIONS
Voluntary pUz- 0P7 ,Co#tsl
Date...
Employee No. Time....
I hereby submit my resignation to Acme Manufacturing
Company effective irnmodiatcly. a
-
I wish to make clerthat I have no claims, or grounds for any
claims against my employer based on my time of employment
with the company
Witness:
Employee Signature
I
Constructive Discharge
a.t csb ati,'o.c'S.
.28
I FHMAN 00320
A BRIEF SUMMARY OF FEDERAL FAIR EMPLOYMENT-LAWS
1. CIVIL RIGHTS ACT OF 1866(42 USC 1981) This Civil War Reconstruction era statute providesthat "all persons" within the United States shall have the same right to make and enforce contracts, etc., as is enjoyed by "white persons." The aw was intended to prohibit discrimination against blacks in contract and property rights. Hence the law would apply to all
employers, whether or not engaged in interstate commerce with one or more employees. Employees must base their claim on a contract promise by employer, which is being performed in a discriminatory manner as to race or color. Since this federal law has np statute of limitations, state statutes of limitations on employment contracts generally would apply. Such limits range normally from 2-5 years. Civil rights lawyers resort to this statute primarily when the complainant has failed to file a charge with EEOC within the required time of 6 months from the date of violation. Some courts have held that the law prohibits discrimination against national origin as well as race. Manzanarcs v. Safeway Stores, Inc. (CAb, Cob.) No. 77-1690, Mar.12, 1979. Most charges of race discrimination wilt be pursued through EEOC under Title VII first, rather than suing under 1981 at the outset.
CML RIGHTS ACT OF 1871 42 USC 1983
This law primarily applies to prohibit public officials from violating any constitutional rights of persons, including discrimination against race, sex, etc.
42 USC 1985 (3) Also part of the 1871 statute, this provision prohibltsthe conspiring of 2 or more persons for the purpose of denying any person equal protection of the laws. Hence, if for some reason an employer was not covered
by the modern dvii rights acts, and if one manager had agreed wth another manager to discriminate against employees based on race,sex, etc., this statute could provide the basis for an alternative claim. Above discussion about statutes of Jimhation applies here also.
4.TIRE VII, CIVIL RIGHTS ACT OF 1964,1972 (42 USC 2000(e] This foundation statute for modern civil rights law forbids discrimination in employment on the basis of race, color, religion, sex, or national orjgin.Employers in industries affecting interstate commerce, with fifteen or more employees are covered, along with employment agencies and labor unions. Title VII forbids discriminatdry preferences for any protected class, majority or minority, and requires the removal of artificial, arbitrary and unnecessary ban ners to employment when they operate to discriminate against protected groups. Unlike the early civil rights laws, Title VII prohibits practices caused by statistically determined adverse impact as well as intentional unequal treatment. Elaborate administrative procedures must be followed through the Equal Employment Opportunity Commission, seeking voluntary conciliation before the complainant may resort to courts. Other sections of the 1964 Act aiply similar rules to federally assisted programs, schools, colleges, etc. (Title VI, IX, etc.)
5. EQUAL PAY ACT (29 USC 206(dJ} This subsection of the Fair LaborStandards Act (Wage and Hour Law) prohibits a covered employer from discriminating in wage payments, to exempt or non-exempt employees, on the basis of sex forjobs which require substantially similar skill, effort, responsibility and working conditions in the same work place, unless the wage differentiaI are due to bona fide systems of seniority, merit, output or some business
factor other than sex (Title VII also may be used by employees for pay claims involving sex or other discrimination).
)
29
I FHMAN flfl.%21
AGE DISCRtMINATION IN EMPLOYMENT ACT OF 1967(29 USC 633) The ADEA prohibits employers in industries affecting commerce with twenty or more employees from discriminating n employment practices against persons age 40 to 70, on account of age, except for bona fide occupational qualifications related to age. Certain apprenticeship programs, retirement or benefit systems are excepted from these prohibitions. Forty-four states also have age laws, some of which have no "40-70" limitation; hence, all ages would be protected.
EXECUTIVE ORDER 11246 Prohibits job discrimination based on race, color, religion, sex or national origin by federal contractors or sub-contractors. Office of Federal Contract Compliance Programs requires an EEO clause in any federal
contract of $10,000 or more, reciting duties similar to Title VII. Non-construction contractors with 50 or more employees and a prime or sub-contract exceeding $50,000 must go beyond Title VII duties by submitting and implementing written affirmative action plans with goals and timetables. Amendments: No.11375; No.12086; No.11141 prohibits age discrimination by contractors, and all ages are protected, not just 40- to 70-year-olds.
8,503, REHABILITATION ACT OF 1973 (29 USC 793[a]) Any contract in excess of $2,500 entered into by a federal agency for obtaining personal property and non-personal services must contain a clause requiring affirmative action by the contractor to employ and advance handicapped persons. "Handicap" may include a physical or mental impairment which substantially limits one or more "major life activities." The term does not include an alcoholic or drug abuser
whose current use of alcohol or drugs prevents him from performing the duties of the lob, or whose employment wou!d constitute a direct threat to property or safety of others. 29 USC 706 (7) Affirmative Action Guidelines, 41 CFR 670-741. Penalty is debarrment from federal contracts; no private lawsuit is allowed for employee.
AGE DISCRIMINATION ACT OF 1975 (42 USC 6101}
Prohibits discrimination based on any person's age (not just 40-70-year-olds) in federally assisted programs.
VIETNAM ERA VETERANS READJUSTMENT ASSISTANCE ACT OF 1974 (38 USC 2012) Any federal contract for$10,000 or more must contain clause promising affirmative action to employ and advance qualified disabled veterans and Vietnam era veterans. DOL enforces, with cooperation from Veterans Administration.
30
I FHMAN 00322
Job Title: Chief Clerk JOB ANALYSIS
Date
DUTIES
SKILL
+ EFFORT +RESPONSIBILITY= QUALIFICATION
Ranked by Importance
1. Type
2. Directs, reviews daily work activities of 3 clks.
Ability, Knowledge, Exper.
60 wprn IBM Selectric Spelling
Leadership experience, record keeping, attn to detail, motivates
"a lime, Effort, Motivation
HiLarge
volume 35% of time
Hi-30% of
time
Accountability
HiFor
Mr. Acme Med
Good vocabulary English language Grammar Typing
Leadership experience
3. Screens calls for Mr. Acme
4. Receives staff and Visitors
5. Routes in-house mail
6. Takes
shorthand from Mr.
Ac me
7. Files
Med-1O% of time Med--iO% of time Lo-5% of time
Lo5% of
time
Lo-5% of
time
p&dCr045 orNcec Dr,rs is
31
I FHMAM (111323
JOB DESCRIP'TION
POSITION TITLE: Chief Clerk
DATE
REPORTS TO: President
SUMMARY: Types all correspondence for company president; responsible for directing and reviewing the daily work and activities of three front office secretaries; performs a variety of receptionist and clerical duties in the front office.
DUTIES AND RESPONSIBILITIES:
Types all correspondence for company president Assigns duties, reviews work and rates performance of three secretaries in front office Screens telephone calls Receives staff and visitors Routes in-house mail Takes shorthand from president; composes and types routine correspondence '+7. Performs other duties as assigned
Overtime as required ,igE .'S W7 -
Marntains confrol of property or cash in custody.
EXPERIENCE: One to two years general clerical activities with some use of business machines. Must be able to type 50-60 wpm.
EDUCATION: Completion of typing and secretarial courses in high school or equivalent; satisfactory performance in English courses.
o.r&1'47CA.)
,.
z. S(s-,.,t
'A
q'o6 -
S. q,fl 0M41,
da, iV6'.' ,C5
-, '6' -
Emptoyee Acknowledgement
32
I FHMAN 00321
COMMENTS ON APPLICATION FORM (Refer to Page 8)
33
1.THICK. Identifying position being applied for is definitely job related. Can staple job description to
application. CAUTION: OFCCP may require ER to show that EE's are not placed in traditional jobs fortheir sex or race merely because thatis all applicant asked about. TIP: List on form all lobs open and let applicant state preference. Avoids later claim that applicant was only told about and considered for jobs that are "women's work" etc. TI-lICK. Let applicant enter date of application to
fix period of retention rules. See pg. 16. THIN. Identifies sex and marital status. Possible sex discrimination when employers assume dilficuhies in such areas as travel and child care, Ask about prior attendance record for individual applicant instead of assuming a problem.
THICK. ADDRESS: THICK. Telephone.
THIN. Persons in protected age group will be identified. Could ask "Are you over 18?.' for liquor
laws or insurance rules. Guideline suggests disclaimer (as in box) if age inquiry made. but ER still has burden to prove business reason for age information. THIN. Foreigner might suspect national origin discrimination. If concerned about illegal (unregistered) aliens, "If hired can you give written evidence of your right to work in U.S.?" THIN. Sex inquiry raises suspicion of sex discrimination. O.K. (f sex is a bona tide occupational qualification (BFOQ).
THIN. Height(weight may result in discmination as to sex or national origin (e.g. AsianAmericans). May have to prove "business necessity." THICK. Note: Federal agencies subject to Privacy Act of 1974 must obtthn consent of person before requesting Social Security No.
THIN. While marital statusinquiry is not expressly prohibited byfederal laws. it is suspect because often used as a guise to discriminate against six. THIN. Inquiry about dependents is suspect (see
No. 2 above). 1:THIN. May reveal marital siatus or national origin. TIP: Ask uname of person to be notified...Ask - after hired, not on application.
THIN. Since, in most urban areas, minority races have a higher rate of drop-out from high school. diploma requirement has a greater impact on minorities. TIP: Base inquiry on specific skill requirement (e.g.. literacy, math, training) THIN. Need for college degree is frequently unfoundedO.K. if "business riecessity. See pg,4. THICK. U.S. Military servicedon't inquire about foreign service: national origin problems. THIN. Minorities receive other-than-honorable discharges more often than others. THICK. Good power question! HEW fund recipients may not make pre-employment inquiry or exam as to handicap. but may ask about ability to perform job duties. THIN. Some state laws prohibit employers from rejecting or firing an employee on the basis of prior workmen's compensation claims. Check with your state agency about handling claim abusers. THiN. Arrestinnocent until proven guilty. Statistics show that mindrities have been arrested more often than whites, and often for racial prejudice. Exception: Where bonding required. THICK. Convictionhowever, such factors as frequency. seriousness. how long ago. age at time of conviction should be given consideration.
THIN. Same logic as No, 8. THiCK. Good jolyrelated question.
THIN. If used to discriminate against union member. violates NLRA. 11. THICK. Unless language is not a "business necessity." How language was learned may identify
national origin, so avoid inquiry. THICK, Employer has right to establish work days, if Saturday is required in the available jobs. But
see new uideline on religion, Federal Register Nov. 10, 1980. TI-UN. Inference of discrimination. Identifying religion risky.
THICK. if some travel is required. THICK.
THICK for privatecompanies, Federal agencies orfederally assisted activities underthe Rehabilitation Act of 973 must consider drug addiction as a handicap or disability. However: physical condition or behavior caused by present drug use may be grounds for rejection or discharge.
Some may argue in future that. a "no drug history" requirement has adverse impact on minoritiesbut this is not yet proved.
THICK. THIN. If a protected class is under-represented in company's workforce, a policy favoring in-house referrals perpetuates the imbalance, THICK. Definitely job related. huN. Sex discrimination. TIP: Ask: is there any reason why you cannot perform the duties and responsibiliBes of the job during the next year? THICK. Sex .preference, Homosexuals not protected by federal law: may be protected by local ordinances. Federal law appUes to natural biological gender only,
THICK.
THICK. "biG-feed backs questions, Likely to get an accurate answer as to supervisor's evaluating but from applicant "voluntary completion" note is ineffective to disclaim liability for asking sensitive questions,
I FHMAM 00225
Table 3.4 Occupations of Employed,Persons. by Sex and Minority Status. 1978
Occupation
All occupations-Number 1978
Number 1970
Percent 1970
Prof.. technical & related
Engineers
Medical & health workers
Teachers. elem. & sac. sch.
Other professional
Managers&admrs.. nonfarm
Sales
.
Retail stores -
Other sales workers
Clerical
Sec.. stenos.. & typists
Other clerical workers
Craftsmen, foremen & related
Construction craftsmen
Mechanics & repairmen
Machst. & other metal crftsm.
Othercraftsmen
Operatives except transport
Durable goods mfg.
Nondurable goods mfg.
Nonmanufacturing
Transport eqWp. operatives
Laborers, nonfarrn
Service exc. prk household
Cleaning & food service
Protective service
Persona!, health & otherserv.
Private household workers
Farmworkers
- Total
(1) 659600
White
(2)
BOTH SEXES
Black
Other Races
Spanish American
(3) (4)
(5)
.
Minorjty Group
(6)
-Total
(7) 261,800
White
(8)
Black (9)
FEMALE
Other Spanish Races American
(ID) (11)
Minorky Group
(12)
96.537 92.9 6.5 0.6
1.5
8.6
41,645
89.5
9.9 0.6
9.583
98.0
1.4 0.6
1.4
3.4
183 NA NA NA
14.937
89.1
9.3 1.6
1.4
12.3
9,770 86.7 11.8 1.5
19.364
91.1
8.7 0.2
1.4
10.3
14,585
90.5
9.3 0.2
52.593 93.8 5.8 0.5
1.6
7.9
17,321
90.0
9.5 0.5
57.184 - 96.9
2.9 0.2
1.0
4.1
9.740 93.6
61 0.3
52.587
96.6
3.1 0.2
09
4.3
19.523
95.5
4.1 0.3
25.548
96.0
3.8 0.3
1.2
5.2
15.250 95.8
3.8 0.4
27.019 97.3 2.5 0.2
0.6
3.3
4.116
94.5
5.4 0.1
145.497
91.6
8.1 0.3
1.5
9.9 108.225 92.4 7.3 0.3
35,497 95.2 4.6 0.2
1.4
6.2
34.476
95.3
4.5 0.2
- 110.027
90.5
9.2 0.3
1.5
11.0
73.599 91.0
8.7 0.3
90.425 93.6 6.0 0.4
1.5
7.9 4.834 87.6 11.3 1.1
19.597
94.9
4.9 0.2
1.1
6.2
262 NA NA NA
21.938 8.855
94.9 95.6
4.6 4 3.8 0.6
1.4 1.9
6.4 6.3
524 NA NA NA 262 NA NA NA
39,619.
91.8
7.9 0.4
1.7
10.0
3.665 NA NA NA
75.575
84.5
15.0 0.5
2.
18.3 27.526 83.2 16.3 0.5
34.810
84.2
15.3 0.5
2.4
18.2
9.462
83.8 157
0.5
20,286
85.5
13.7 0.8
3.7
18.2
11.472
88.0
11.3
07
20.491
83.9
15.8 0.3
2.7
18.8
6.592 73.2 26.5 0.3
27.168
89.8
9.9 0.3
2.0
.12.2
1,348
92.6
6.7 0.7
31,412
76.4 23.0 0.5
2.6
26.2
3.171 76.1 23.2 0.7
69,360
76.3
23.2 - 0.5
1.9
25.6
38,684 75.9 23.7 0.4
34.327
77.1 22.3 0.6
2.1
25.0
17,771 79.8 19.8 0.4
7,235 91.2 '8.7 0.1
1.1
9.8
307 83.4 16.6 ' 0
-28,151
71.6 27.9 0.5
1.9
30.3
20,586 723. 27.2
0.5
6,723
40.6
58.3
1.1
1.0
60.4
6.407
40.1
58.9
1.0
6.787
91.0
8.8 0.2
0.4
9.4
666 63.4 36.6 0
1.2
NA 1.0 1.6 0.9 1.4
1.1
1.2 0.7 1.4 1.3 1.5 2.5 NA NA NA NA 3.4 1.9 3.9 4.5 0.8 2.2 1.9 2.0 0 1.9
1.1 0
11.7 NA 14.3 11.1 10.9
78
5.5 5.4 6.2 9.0 6.0 10.5 14.9 NA NA NA NA 20.2 18.1 15.9 31.3 8.2 26.1 26.0 22.2 16.6 29.6 61.0 36.6
Notes; NA= Not available Sum of Spanish American and all races except white. Some duplication possible since Spanish American may include nonwhite races in addition to white.
Source: Census of Population. 1970 and Missouri Division of Emptoyment Security.
a
SELECTED POWER QVFSIINS
Tell me about yourself... What were the circum stances concerning your leaving?
Would you mind expanding on those aspects of your schoohng (or job) which you found to be most satisfying?
Did you finance part of your own education?... Doing what type work?
You mentioned you enjoyed your last job. ..what type people were you working with?.. .type
supervisor?
What experience haveyou had with... Why do 'ou think the company should hire you? How )ong have you been planning for this kind of work? How did you happen to go tp work for them? What do you expect from the company that hires you? What are some things you wish to avoid in the next job? What has accounted for your progress (grades, awards...)? What is your greatest strength?.. .Weakness? How would you describe yourself? What do you planto be doing five years from now?... What are 'our long range goats?.. .Short range? How does this job relate to your plans? Do you consider yourself a self-starter?.. .Why? What assignments don't you like? What would you do if your supervisor made a decision that you strongly disagree with? Others:
.35.
I FHMAN 00227
PERSONNEL RECORDS RETENTION TIME TABLE
LAW Title VII
All covered ER's
ER's W/100-i- EE's
AGENCY
RECORD
All personnel or employment records
EEOC (including application forms of rejected
persons)
EEOC EEO-1
Apprenticeship program sponsors
EEOC Application records, all records used in compilinq EEO-2 and EEO-2E
Age Discrimination EmploymentAct
EEOC Payroll and related records. All other personnel records including solicited application forms
Equal Pay Act
EEOC Records of wages, hours, job classes, benefits, etc.
Rehabilitation Act of 1973
OFCCP Records relating to any complaint brought under Act.
Civil Rights Act of 1964 EEOC! Records used to compile annual
State/Local Govern- HEW employee information
ments; Public
reports EEO-4, 5 or 6
School Systems
OSHA ER's in marl- OSHA Medical records, including records of
tme, construction or
exposure to toxias
general industry work
RETENTION PERIOD
6 months from creation of record or until any complaint is disposed of, whichever is longer File each March31 information from the preceding 12 months Two years from creation
Three years One year
Three years
One year
Three years
Thirty years from creation or from termination of subjett empioyee as to personal medical records
/
36
I FHMAI.J flfl32R
SAMPLE MISCONDUCT PROCEDURE
COUNSEL EMPLOYEE
minor
COUNSEL OR WARN
no prior E warnings
SANCTIONS N
REVIEW
I
fail
Witness statements or live testimony
Cross examination
Impartial fact-finder
REPORT
+
HOW SERIOUS IS tT?
very lerious
HOW COMPLEX ARE FACTS?
major hard
CONSIDER PAST RECORD
4
prior warnings
+
CONSIDER
PROGRESSIVE SANCTIONS
CONSIDER POSITIVE ALTERNATIVES
INVESTIGATE
WITNESS STATEMENTS
CONSIDER
*DISCHARGE
CONSIDER IN FORMAL H EARl NG
'I
DISCHARGE
Notice to employee, dat; time, witness names, evidence
Opportunity to present own evidence
NOTE: You can aOt at any step when you feel confident of the factual basis of your decisiont Document your"reasonable basis" to believe misconduct was committed by employee.
..37
I FHMAM 00229
j ftbi' #oc*ncS
REFERENCES
LABOR MARKET ETHNIC DATAfor Affirmative Action Planning. Most state employment departments can furnish you with information about the sex or ethnic
composition of your Sabor market accorthng to job skills. Ask for Data Package for Affirmative Act/oR US Dept of Labor
Additionally, your nearest EEOC area office can supply you with these packets. Or you may write to:
Office of Voluntary Programs EEOC, Room 4295 2401 E Street, NW Washington. DC 20506
Bureau of Labor Statistks US Dept. of Labor
Washington, DC 20210 (ask for GeorgraphicalPmf/Ie of Employment and Unemployment)
POSTERS Each fair employment law normally has a poster required to be placed in a conspicuous place on a
covered employer's premises, where applicants and employees may see it. For state posters, contact your local fair employment agency office; For federal fair employment posters, contact your nearest EEOC area office, or write the Office of Voluntary Programs (address above).
APPLICATION FORMS
Obtain a form from your business lorm supplier which purports to be legally reviewed for fair
employment law compliance. Then ask your Ioca counsel to review it with you for local variations, up-dating, and individual tailoring for facts you need to know.
Several form publishers have legally reviewed forms, without recommending or warranting these forms, we mentionthe following:
Amsterdam Printing and Litho Corporation
Amsterdam, NY 12010
form #23960
E.F. Wonderlich
Box 7, Northfield, IL 60094
UNIFORM GUIDELINES QN.EMPLOYEE SELECTtON PROCEDURES 43 Federal Register 38290. Also available from EEOC area offices.
TESTING
You or your counsel may find a table listing the company names and test names for a variety of
professionally designed aoilityor skill tests in most law libraries, in Federal Regulation of Employ-
ment Service, volume 1 section 2:63. A bi-monthly newsletter is also available, for updating on
labor law in general. Write: Lawyer's Coop, Rochester, NV 14694.
Some additional resources on testing:
-
E.F. Wonderlich and Associates, Box 7, Northfield, IL 60094
Calilornia Test Bureau, Del Monte Research Park, Monterey, CA 94306
Hbughton Mifflin Corp., 1 Beacon St., Boston, MA 02107
GENERAL UPDATINGon EEOC law. 1981 Guidebook to Fair Employment Practices, CCH, Inc. 4025W. Peterson Ave.
Chicago, IL 60646 ($3.00 each)
SEXUAL HARASSMENT GUIDELINES, EEOC November 10, 1980 Federal Register
RELIGIOUS DISCRIMINATION GUIDELINES October 31, 1980 Federal Register
AFFIRMATIVE ACTION PLANNING
Stock #052-015-0024-3 US Government Printing Office Washington, DC 20402
38
I FHMAM 00220
OTHER LEGAL CITATIONS:
High school diploma requirement: Griggs v. Duke Power Co, 401 US 424, (1971) (laborerinvalid) Payne v. Travenol, 416 F Supp 248 (clerical worker.invalid) Thompson v. McDonnell Douglas Corp. 416 F Supp 972 (computer programmer trainertwo years
collegevalid)
Dobbins v. ISEW 292 F Supp 413 (electrician apprentice--valid) EEOC Dec No. 74-53, (1973) (janitorinvalid) EEOC Dec No. 72-0591, (1971.) (salesmaninvalid) Johnson v. Georgia Highway Express, Inc., 4CCH EPD P7753, (1972) (truck driverinvalid) EEOC Dec No.711563, (1971) (keypunch operatorinvalid) Rice v. City of St. Louis, 464 F Supp 138, (1978) (public health program representative, B.A.vatid) Unequal impact: McDonnell Douglas Corp v. Green, 411 US 792, (1973)
Word of mouth referrals: Furnco v. Waters, 216 USLW 4967, (1978)
(also discusses use of statistics)
Conviction record inquiry: Carter v. Gallaghec 452 F2d 315 (8CA, 1971) EEOC Dec No. 75-199 Feb. 27, 1976 (meat cutter jobheroin sale conviction was improperly considered)
Reverse Discrimination: KaiserAlum. Co. v. Weber 99S. Ct. 2721 (1979) Fullilove v. Klutznick, No. 78-1007, July 2, 1980
Use of statistics; determining labor market EEOC v. North Hills Passavnt Hospital, 466 F Supp 783 (1979)
7.Dr'ug Record New York City Transit Authority v. Beaze 59 1. Ed. 587 (1979)
8. Religion TWA v. Hardison,. 432 US 63 (1977) Draper v. US Pipe Foundry 527 F2d 515 (CA6, 1975)
39
I FHMAN flfl.'%.'%1
'Padgelt, -'l'hoinjJso%
CORPORATE WOODS
10950 Grandview suite 170 Overland Park, Kansas 66210 800-255-414* 0 (913) 381-9810
I FHMAM 00322
L._
I FHMAM 002fl
Cyprus Industrial Minerals Company
651 Metuchon Road SOUth Plaint leld, N.J. 07080 Telephone (201) 754-4880
1WX 710-997-9528
July 13, 1981
O.K. Towel & Uniform Supply, Inc. 65 cherry Street Elizabeth, New Jersey 07202
Gentlemen:
The existing contract on service for our plant runs out on August 13, 1981.
We wish to notify you that we will not be renewing a new contract with you this year. The service has not been what we consider up to our expectations and, we will be retaining the services of another firm.
Very truly yours,
CYPRUS INDUSTRIAL MINERALS
.Loci
em Alltus Plant Superintendent
VA/hbt
CYPRUS
I FHMAI'J 00211
P06mc.t,JiU,
RECEIPT FOR CERTIFIED MAIL
NO INSURANCE COVERAGE PROVIDED NOT FOR INTERNATIONAL MAIL
(See Reverse)
SENT TO
O.j..JTowe1 .&_Uniform
._ct1erySTREET AND NO.
St.
P.O.. STATEANDZIPCODE
Elizabeth. N.J. 07202
POSTAGE
CERTIFIED FEE
1PECIALDELIYERY RESTRICTED DELIVERY
)
C
I" IC",
SHOW TO WHOM ANt D&IE OEt'VEREO
rS.
-C1
SHOW TO WHOM DATE
ADDRESS OF
L(LIv(RY
.
2 SHOW TO WHOM AND DATE
= C (LIVERD WITH RESTRICTED
I DElIVERY
flyM. DATE AND
S S1VERY WITH
C C
I FHMAM flfl33S
Cyprus Industrial Minerals Company
651 Metucttert Road South Plaint laid. N.J. 07080 Telephone (201) 754-4880
July 16, 1981
TWX 710-997-9528
Mr. Ralph Clayton O.K. Towel & Uniform Supply, Inc. 65 Cherry Street Eliz abetl1, New Jersey 07202
Dear Mr. Clayton;
I am very ernbarrased to write this letter and, I find that we have done you an injustice. First, I wish to apologize for the way we have handled your account. My wife filled in as secretary until a new secretary could be located and she was telling me the bills were coded and sent in but, unfortunately they were not and consequently, I was unaware of any problems existing.
I really want to apologize for this being out of control. Our company policy is to pay bills on a timely basis.
I sent you a letter that I did not want to continue your service after August 13th;
First, I have not engaged any other company to take over the service.
Second, in a Union election here to bring in a Union for the employees, they listed the clothing situation as one of their complaints to the Union.
We were very fortunate to keep the Union out of here this time. I am really at a loss of why they complained unless we are not furnishing the proper changes. We may have to increase the amount of weekly changes in order to satisfy their demands. I have one other problem that I would like to dicuss with you and that is the rugs we rent. They do not have enough rubber on the bottom to keep them from sliding on the floor. Also, some are getting quite old and have tears in them and we had to take them up to keep people from tripping.
This is not a letter of complaint but to apologize to you once again for the wrong we have done on the billing. I would like to do it in person at luncheon where we can also develop a better relationship between us.
CYPRUS
I FHMAN nn33R
-2-
Mr. Ralph Clayton O.K. Towel & Uniform Supply, Inc.
July 16, 1981
Please disregard my previous letter and let's get together and work out a better coming year for both of us. I will endeavor to do my part.
Sincerely,
CYPRUS INDUSTRIAL MINERALS
VA/hbt
em Alltus Plant Superintendent
I FHMAN 00237
w
CORRECTIVE DISCIPLINE BEFORE TAKING DISCIPLINARY ACTIONS A SUPERVISOR SHOULD CONSIDER - -
What is the violation, to what rules, policies, clauses? Were there any offenses committed before? What is his personal record? What is the period of time since last penalty? - 5. What are local, practices? 6. What are company policies and/or labor contracts?
I FHMAM 0033R
S
THE SKILL OP QUSTIONtNG
'iiov do you think you uhould go about improving these weaknesses?
You have done a good job in itiproving yourself on other ueakneoaee. Utsat idona do you have on how you can 1mrove on these? Your efforts have been a failure. What ahould we do now?
I am being criticized by management for your poor work results. What are you going to do about it? What are some of the problems you encounter in doing your job? Which fruatratcs you the moot? Uhat do you do about them? Uhat do you think are your greatest strengths?
tlhere do you feel less competent? Is there any way in which you think that I, or noweone else, could help you to raake yourself more valuable to the Company? How do you gueoa other employees get their reports in on time? I have to get nose action on improving your overall performance. What can I do to get you to pay tiore attention to i,thnt you are doing? Do you understand boy to organize your work effort?
Ecu do you feel about the ptogree8 you are naking? Ubat ate some of the things you feel you have done particularly well, or in shich you hays achiuvtd the greateat success, and tthy do you feel this
..l4. lihat are ee of the things about your job that you found difficult to do, -- tud vhy do you feel this uay about them?
I FHMAM flfl39
HIERARCHY OF NEEDS
A. Ihyaiological Needs
Physiological needs are the most basic human needs. These needs are coflcerned with sustaining and reproducing life itself, and we satisfy these needs through the food we eat, the water we drink and fulfilling our biolojical functions.
If a person has barely.enough food, water, and shelter to survive1 :1. his energy and effort nil1 mainly be devoted to his basic need of
sustaining and existing. His higher level needs will have aless important influence on his behavior.
Security or Safety Needs
When physiological needs are reasonably satisfied, the next higher levels of need which begin to dominate our behavior are our security or safety needs. The physiological needs become relatively less hnportant in influencing our behavi9r pattern.
Security needs are essentiatly concerned with maintaining and improving our present level of well-being against external threats, harm, accidents, personal inadequacy, unknowns, and uncertainties. As a result, people want to havcstability, job security, savings, life and medical insurance, pension plans, social security programs, unions, and other reinforcements for their safety and security. Anyone who has witnessed poverty, recessions, or depres'; Mona can unchrsand the motivating effect of job instability and the desire: to satisfy the security need.
Some specific behaviors of employees which indicate an attempt ':10 !atlsfy security needs are as follows:
1. Apreference for doing a familiar job. 2.... Resistance to change.
Aviiig &cision making.
Conforming to group norms. Being a follower. Playing safe. Trying to impress others that he is busy working. Oiganizing or joining a union.
I FHMAM flfl2ztfl
rtI
Social Needs
Some of the social needa of human beings are o associate, belong, gain acceptance, and to give and to receive friendship and affection. When physiological and security needs are reasonably fulfilled, these social needs become important motivators and can be observed in a perso&s behavior. For example, a subordinate can usually sense when his supervisor disapproves of his behavior. hit becomes apparent by the supervisor's behavior that he. dislikes one Of his subordinates, this can. be a cause of anxiety, tension, 'indlrustration for that subordinate, and these emotional distresses
-
are often reflectedlin the employee's performance.
Because of their social needs, people normally join several types of social groups, such as:
J Church 2. Recreational Club
Sports Club 4.. Community Service Group .5 Union 6.. : Informal work group
Supervisors should also be aware that frequently informal relationships among members of the same work group are a kind of ittwo edged sword" which can influence performance positively or negatively. Some supervisors misinterpret these relationships as a threat to the work unit and actively strive to break up the clique. This can result in having the individuals affected become antagonistic. resistant, and uncooperative because the supervisor has thwarted fulfillment of one of their social needs, and perhaps can also affect their security needs. Often, this results in developing undesirable changes in behavior among group rnethbers as a consequence of the supervisor's actions.
D. Ego Needs
The next level of need to be satisifed is the ego need, which is the desire for status, importance, praise, and appreciation from others. Everyone likes to be respected as individuals and recognized for what wd havt: accomplished, be it big or small. Satisfying ego needs, if properly utilized by a supervisor, can lead to higher productive performance from subordinates, as well as to improving their personal
I FHMAN 002&1
satisfaction from their jobs. if thwarted, unlulfilled ego needs can result in fe:lings of frustration, inferiority, and disinterest in a work situation. Ego nieds, unlike sonic of the lower level needs, are rarc)y c.ompletclyiullilled. Once they have become important to a person, he seeks indefinitely for more satisfaction because ego has no physical limitation. The competitive desire to excel and to be recognized is a universal human trait and is becoming increasingly important in business and ind:istry. As other needs are satisfied through a stable busiucss environment, good salaries, benefit plans, and many company and community activites, ego needs gradually rise in importance for the individual. E. Self-Fulfillment Needs The next needs to be recognbted by a good sipervisor are the selffulfillment needs. The self-fulfillment need is concerned primarily with a person's view or conception.of himself, and it is considered to be the highest level of human need. Our ne.ed for self-fulfillmenit is concerned with the desire to improve ourselves, to reali7.e our own talents or potentials, to be creative, to achicve excellence and identify, and to be ultimately satisfied with one's self. An example of the sclf-ftillilln,ent nceds for a sciiolar might be his desire for
intellectual accon-ipl.ishznent. A person with high sclf-fulIilI:iictnt iterds can usually find satisfac-
tion through the performance of the job itself. He looks for challengingwork which can satisfy his need for intcrnal reward.
I FHMAM 003zt2
WHAT A MANAGER IS AND IS NOT
Manaainn vs. Doinci. Analysis of authority form How do I rate as a supervisor?
PLANNING AND ORcAMIZING THE SUPERVISORS JOB What are nood objective's? questions to ask in planninp. A Supervisors activities. A sample time budqet. How to make a time budget. Manaciina paperwork.
BUILDING EFFECTIVE COMMUNICATIONS Domino Outline #1. Domino outline #2. Exercise Team Assianments. Feedback in Comunications.
UNDERSTANDING PERFORMANCE STANDARDS & PERFORMANCE APPRAISALS Presidents to be ranked. Section Level jobs. Employee pronress report. Planninn and conducting performance appraisal descussions. Overall appraisal of job performance. The skill of questionina. Handy tools for use in Appraisal Discussions.
MOTIVATING & COUNSELING Exercise - motivation questionaire. Hierarchy of needs. Corrective Discipline. Case study - counseling.
I P1.1MM.] 0031:;
WHAT ARE COOD OBJECTIVES?
A good objective for planning and communication purpose. is:
I) Sated clearly and underetandaby
All personnel involved, including yourself, must know what it is that a plan or series of actions is trying to accomplish. Fuzzy, poorly clarified goals are usually not only hard to communicate, but do not prove a guide to subsequent action. Further they will not determine "when you have arrived", For example, a goal which sounds good in the saying but really gives no guide for subsequent decision Is
"That group which has the least accidents over the longest period of time will be considered for a safety award."
Z) Attainable but chaltenring
Naturally many day to day objectives or goals are not necessarily challenging, but where longer range goal. are involved, including your own objectives for development and performance improvement, they should make you reach, however, they should not be so overly ambitious as to be unattainable.
3) Neither too broad nor too rigid
This s similar to the first point. U it is too broad it
tends to be vague usually and a poor guide to action. On the other hand if it is too rigid, it prevents practical adaptation and flexibility as the plan unfolds. Persistence is a virtue, but rigidity of purpose can alio be a great constraint on us As we move along in our plans, we gain additional information and have to meet new and unexpected problems. Our goals should be sufficiently flexible to adapt to changing circumstances.
4) Realistic:
A good objective recognizes those factors within our own situations and work environment which may affect our reaching of the goal. Such things as; availability of men,
money and time; priorities, skills, etc., all affect the kind of goals we an set in terms of realism and practi-
calIty.
page 1 of 2
I FHMAI'J 00311
5) Action Oriented: An objective must indicate positive action to the individual. Objectives setting is an actions orocess where individuals
are performing activities; striving to reach a target. For example a goal such as "reduce accidents" gives no action guidance, a goal which is much clearer and closer and more suggestive of action would be. To reduce road accidents by training in "preventive driving." 6) Does not conflict with other objectives: The final tests for a goal or objective is to ensure that it is not in conflict with your other goals, your superior's goals, your subordinate's goals and the organization's goals. Goals must be integrated and their positions as sub-objectives of larger objectives considered.
PaaeZ of Z
I P1.1MM.] onais
SUPERVISOR DEVELOPMENT PROGRAM HOW DO I RATE AS A SUPERVISOR?
This sheet should afford a supervisor the opportunity to make a candid and useful evaluation of essential characteristics of good leadership. Make an honest, selfappraisal when checking each item. When all items are checked, total your score by giving each check mark its column value (weak, 2; average, 2; strong, 3; super, 4) and add up.
RATINGS
11
rLo
aao,
L
w
ID a) S.-.
0-
C v_) tO
How well do I understand the work I am supervising?Do I know the abilities of my employees?
Do I properly instruct every man?
Have I established adequate and clear standards for every job? Oo my employees understand the standards by which they are judged? Am I always fair and impartial with my employees? Do I always have a 'listening ear' for their complaints? To what extent do I inspire their confidence? Do I always keep all promises I make? Do I always give ample credit where due? Do I keep my temper when they make errors? Oo I seek employee advice in making plans and decisions? Oo I back up my employees to the limit? Are they absoluetely loyal to me? Am I constantly pursuing a plan of self-improvement? Do I try to encourage self-improvement of my employees? Am I quick and accurate in my decisions?
I FHMAN AA.116
SUPERVISOR DEVELOPMENT PROGRAM -- How Do I Rate as a Supervisor?
Page 2
RATIFIGS
00))
S pC
Ca)
S-
0>)
L
a, Q
4-'
'1' (1)
Am I constantly on the alert for work simplification and improvement?-Do I plan my own time? Am I loyal to my supervisors? Do I inform my employees in advance about changes which will affect them? Do I practice the use of tact in my daily contacts? Do I reprimand without the use of harshness or rancor? Do I accept criticism '-.heerfully? Just how good a supervisor am I?
TOTAL SCORE
I PHMAN nnag7
Feedback in Counication
tf we examine the process of corunication between two people, we might describe it with the diagram below.
SENDER
MESSAGE
RECEIVER
This is oneway cunication. The senderusing some coumiunicating
means, imparts information to the receiver. However, he has no way of knowing what the receiver actually received.
SENDER
I
MESSAGE MESSAGE
-> RECEIVER
I - interprets - transmits
(
This is two-way connunication. Here the receiver transmits back to the sender in some way his understanding, interpretation or comprehensions of what has been conununicated. This is called feedback. Its use permits the sender to test for understanding, to clarify those points not clear, and to confirm correct receipt of the coutunication.
This concept of feedback is a general principle of communication theory. For example, the employee publication is essentially an open or one-way coutunication instrument. An employee attitude survey with its information to management on the effect of some policy or practice could be concidered a feedback or a two-vay communication instrument.
The actor in a Broadway play, so compared to the actor on teLevision, is another example of feedback. On television the actor performs, the audience sees and hears,but the one-way coaununication prevents the actor from detecting how the audience is responding to hi. performance. On Broadway the actor performs, the audience responds or give9 feedback to the actor on his performance that he can detect (two-way coninunication) through applause, through quietness or restlessness, attentiveness, cheers or jeers, laughter or silence. Each form of audience behavior gives feedback to the actor which can modify or change the actor's performance.
I FHMAI'J AASZtR
DOMINO OUTLINE 1/1
The long aide of the rectangles will be either at 900 or 45
with top edge of paper. The rectangles will touch at the corners and midpoints of the long aide of the rectangles.
DOMINO OUtlINE #1
I FI4MAN AA2ZtQ
OVERALL APPRAISAL OF JOB PERFORW.NCE
N LIII
DEPARTMCN?
POStI1OM
APPA1SED by
DATI
Point; to Remember in Usinp Scale this rating Is for performance on the present job. It is not a rating on potential.
Performance on Inc job is to be judged based on the VALUE of the individualg contribution.
The (ciijs of a contribution Is o combination of the RESULTS the man isgetting today, plus the PROMISE of results diced.
Compore the man ogoinst others doing work compobIe In type aia level. Us. your standards os to what is typit4I or usuci pe,EOVWIOnCS in tks type of joL
2.0 2.3 3.0
H
3.3
5.0
E*csptionoiiy high . Far above what Is typical
V.,7 high.
considerably above what is typical
Moderately high somewhat above what Is lypical
Moderately low somewhat below what is typical
EviOnc.st
unsatlulcictery performance
it ::nai C\fln9 IflS tPuctj on; OI2nS Dfl
dirc.cionS. Tnis :S a ti;;>tci tcst Vou
Do
fin;ncd
not. conv
turn your
wit) paper
yourovc-r0
ncicinbor
1n
V3Li t:.EC:
hii iav. rio
ny possible
-
07 IDlic1n9
ThinutEs to coij:p]et way.. When yciU Er
.
L PEad everyLhing bEfore doing anything.
c
L Put your name in tne uDDar ri9ht hand corner o? this paper. 3 Circle the word "flair&' in sentence two.
4 Draw five small squares Ira the upper left hnd corner of this paPer -
5 Put an ex in eaci square.
6 Put a crc1e around each square 7. S5gn your namE under the titie.
S 14L&r the t5t]e, write "yes, yes ,yes
Put a c rc e around each word in sentence No 7
Put an '1x" in the lo:ar
corner of this popir
1L Draw a tranoic- around the you just put dOwn
U. On the revErse side of this paper, multiply 708 x 93805.
3 :-Di-aw. a. r&ctanle around the oi-d flppt in sentence No. 4. -
4. Call out your fit.raarntwhGn you net to this point.in the test.
15. 1I-?hyaovurt.hink 'ou hve fo1iowed dirction up to this point; cail out
6 Count out Thud in your nor-mai .speakjno voice backwards fr-em tEJs to OE
7 Now tiat you 'navE finished reain9 carefufly, do onix sentancs one ?!
I FHMMJ nnifli
ORGANIZATIONAL DEVELOPMENT SERVICES, INC.
Presents
THE ART OF SUPERVISION
I P14MM.! 00352
MANAGEMENT GETFING THINGS DONE THROUGH AND WITH OTHER PEOPLE. GUIDING HUMAN AND PHYSICAL RESOURCES INTO DYNAMIC ORGANIZATIONAL UFIITS WHICH ATFAIN THEIR OBJECTIVES TO THE SATISFACTION OF THOSE SERVED AND WITH A HIGH DEGREE OF MORALE AND SENSE OF ATTAINMENT ON THE PART OF THOSE RENDERING THE SERVICE. APPLYING YOUR INBRED INSTINCTS TO ACCEPTED PRINCIPLES AND PRACTICES.
1
I FHMAN nn:;s;
MANAGEMENT
PLANNING
Set Objectives Outline Procedures Assign Responsibility
CONTROLLING
ORGANIZING
Objectives Coordination Authority Responsibility Definition Span of control Unity of command Delegation
SUPERVISION
Selection Training Motivation Checking
2 I PI4MAN 00254
A SUPERVISOR'S ACTIVITIES
Routine Work: e.g. - giving routine information completing routine reports - answering routine mail answering routine phone calls - checking who is absent - checking time cards
- etc.
Co Regular Work: e.g.
- on-the-job training and coaching - as8igning work and checking assignments - checking methods and quality - checking with the boss on new or special instructions
giving personal attention through daily contacts to those you supervise - spotting and correcting production difficulties
regular planning and organizing
- etc.
1* Special Assignments and Emergencies:
- special reports - special committee assignments - special change to equipment - emergency work orders
etc.
FCCreative Work: - devising cost-reduction and profit improvement procedures - devising and eliminating useless reports and paper work - devising quicker and better training methods - devising new work methods and eliminating bottle-necks
- etc.
3
I FI4MAN 00355
PLANNING (The Beginning of the Management Action)
Elements of the Planning Activity:
Set Objectives Outline Procedures Assign Eespon8ibility
Three Criteria Good Objectives Must Meet:
Specific Consistent Attainable
Four Steps in Outlining Procedures:
Define Activities Establish Times Review Resources Determine Locations
Resources to Review:
Equipment Materials Skills Money
Planning Techniques:
GANTF Chart P.E.R.T. Critical Path
THE MANAGEMENT CYCLE
We Plan to meet our objectives. We Organize the work of the plan. We Control our actions to meet our original objectives.
4
I PI4MAN nn.1RG
QUESTIONS TO ASK IN PLANNING
What are my Objectives? - what is it that needs to be achieved? - why does it need to be done? - to solve a problem? - to improve things?
What are my Resources? - my own skills? - the skills and understanding in niy group - what are their attitudes? - the materials and methods available? - the money? tithe?
Who else is involved or can contribute? - other departments? - my superiors? - how can I coordinate all those involved? - what is the quality of my relations with them?
How can I schedule things and actions? - when can I start? when must I start? - when does it need to be completed? - what steps come in order, which has the priority? - will the right materials, men, equipment, etc., be available at the right time?
Who will be responsible for what? - who has the special skills or knowledge? - how many people are needed? - how can I effectively delegate?
What will slow down of hinder progress? - what obstacles or problems can I foresee? - what alternate plans have I?
What are my follow-up procedures? - how will I arrange for checking quality, quantity and "on schedule"? - am I sure it is meeting with established policies and standards?
HOW CAN I MOST EFFECTIVELY COMMUNICATE THE OBJECTIVES AND THE PLAN
TO ENSURE MAXIMUM COMMITMENT AND COOPERATION FROM THOSE INVOLVED?
5
I FI4MAN flflM7
ORGANIZING
The PrincipJes of Organization:
Unity of command
A position is to have no more than one boss for each key
result area.
Coordination
Every position must have clearly identified official
channels of communication.
Definition
Each position in an organization should have a written
position descriptibn.
Delegation
Decision making should be delegated as far down in an
organization as possible.
Objective
Every position must have a specific reason for existing in
an organization.
Authority
Every position must have the necessary authority to make the decisions for which it is responsible. This authority is
passed down through an organization.
Span of control
The number of key result areas accountable to one position should be kept within manageable limits.
Responsibility
A manger is responsible for using his authority to meet his
objectives.
Organizing - Establishing a structure within which the work of the plan can be done.
Responsibility, Authority, and Accountability -
Responsibility and authprity flow down in an organization, while accountability flows up.
6
I PHMMJ nntcR
CONTROLLING
Control is a process or procedure used to be sure that results conform to plan.
Types of Controls:
- Continuing Controls
designed to prevent problems from occuring.
- Warning Cntrols
designed to Alert the supervisor that some thing has gone, wrong.
7
I PHMAN nnasg
TIME MANAGEMENT Bow to Make a Time Budget
I. Make a List of the thing8 you do during a week's time. (a) Tho8e that you must do every day. (1,) Tho8e that you do at definite, stated intervals. Those that you must do, but which come at unpredictable times and require unpredictabLe amounts of time. Those you would like to do if you had the time. Consider what emergencies may arise. (0 AlLow time for pLanning and thinking.
2. Determine the time you now spend on each job or duty - the average time under normaL circumstances. Spot duplications of effort or jobs that could be done in less time. Determine what job or you axe now doing that could be deLegated to a 8ubordinate.
3. Prepare a timetable basedon the above factors for each day for a week. Try to fix a time of the day to do each job.
4. Allow time for special and creative work. 5. Use the budget and correct it from time to time.
8
I PI4MAN 00360
MANAGING "PAPER WORK"
Put a stop to what you don't need:
- Turn off the things you may previously have requested but now no longer need.
Turn off the "helpful" things that you never use
Act Fast:
Sort out the important things and do them right away, don't put it off until later.
Don't handle an important piece of papermore than once don'tjustleap into action without thinking but handle it when if first comes up.
Fill out report8 the day they come up and answer letters as they arrive.
Get in the habit of being detisive.
Set aside the Less important material for later:
- Keep it off your work desk.
- Put it back in the stream if it's an article or book, and indicate you wish its return (only if you really want it). Others may be waiting.
Dispose of all mail that day:
- Don't leave over until tomo?row today's unanswered mail. Tomorrow will have its own problems. Handle today's before you go home tonight
REMEMBER, YOUR MAIN JOB IS OUT WITH THOSE YOU SUPERVISE - and in
PLANNING AND ORGANIZING THEIR WORK.
9 I PHMAN 00361
S MONDAY ROUTINE
9
io Inspection and
supervision of operations
11 REGULAR
12
1L Interviews and contacts
2 REGULAR
Planning and .3 organizing
4 REGULAR 5 ROUTINE
A SAMPLE TIME BUDGET
TUESDAY ROUTINE
Individual work with staff REGULAR
WEDNESDAY ROUTINE
Inspection and supervision of operations
Inspection and supervision of operations
REGULAR
U
Interviews and contacts
REGULAR Inspection and
supervision of operations
REGULAR ROUTINE
REGULAR
Division staff. meeting
REGULAR N
Interviews and contacts
REGULAR
SPECIAL
WORK REGULAR ROUTINE
THURSDAY ROUTINE Individual work
with staff REGULAR
Control studies and reports
REGULAR
C
Interview8 and contacts
REGULAR Inspection and
supervision of operations
REGULAR ROUTINE
FRIDAY ROUTINE
SPECIAL
WORK
Inspection and supervision of operations REGULAR
Our 8taff meeting REGULAR
If
CREATIVE WORK
ROUTINE
a
PERFORMANCE APPRAISAL
Four Steps of Appraisal:
A CheckOff
Review Interview Set Ne* Standard8
Steps for Assuring a Good Appraisal Interview:
Preparation SetThneinAdvance Privacy Objectivity
AreS to Cover in Appraisal Interview:
Employee'o Strengths Employee's Weaknesses Employee Development Plan Employee Potential
TYPES OF STANDARDS
Comparative Negative Historic Zero Engineered Objective Positive Subjective
- Desired results as based on the performance of others. - Tells what 18 not wanted. - Desired resuIt8 as based on past performance. - Nothing is to happen. - Desired reBults as based on the objective of the operation. - Meaaurable and specific standards exist. - Exactly what ia wanted. - Personal preferences - not measurable.
11 I PHMAN nm%G%
SELLING PERFORMANCE APPRAISALS TO EMPLOYEES Handy Tools for Use in Appraisal-Discussions
QUESTION - Use Questions. Find out what they think, what they like, what they want, what their problem is. Get them to do a good deal of talking. Test for resistance, attitides, or opinions indicating they are refusing to listen. TeSt for agreement md understanding.
LISTEN - Be a Good Listener. Give them a chance to express their ideas without interruption. Detennine if they are dealing with a fact or an attitude. Show sympathy hr their views. Provide a friendly atmosphere which permits expression of feeling and drains off hostility. Build confidence and trust so they can be receptive to your newa. Build them up and demonstrate underatanding.
- Give them tune to enlarge, correct or modify a suggestion or idea so itbecomea their own. TALK BENEFITS - Show V&ues to them.
- Show how they can get the benefits they want. - T&k about their problems or what they want to do.
Show how your idea affects their personal hopes, fears, or desires.
12
I FHMAI'J flflGt
USE EXPERIENCES - Capitalize on Experience. Build understanding by tying the idea into their knowLedge or experience. Use the experience of others.
EXPLAIN CLEARLY - Express Yourself CLearLy and SimpLy. Lead gentLy, but firmly, toward your idea. Give them a chance tojustify their own opinion - they may then voLuntarily accept yours.
- TeLl them why express the reason behind the idea in a way that it becomes valid from their point of view. Use words which they can understand
HANDLE OB.JICT1ON - Turn Objections to Advantage. - Bring into the open the objections you anticipate or sense. - Avoid arguing, contradicting, or telling a man he is wrong.
USE ASSURANCES - Build Confidenca - Use assurances in meeting objections or making any unusual statement. - Show willingness to reexamine your opinion, position, or aesumption.
GIVE RECOGNITION - Give Credit When Due. - Make him feel important by ahowng real interest in his needs. Make it easy for hint to accept in a manner where he does not Lose face. TaLk in terms of "you", "your", "yours". Study your ideas from his point of view and show how they tie into the common goat. Find a common ground of interest.
13
I PI4MAN 0036R
COMMUNICATION
Types of Conununication Procedures:
Written
ROral.
C. Non-Verbal
The Elements of Every Communication:
A- Sender
Message
Receiver
--
Barriers to Communications:
Distortion Stating Inferences a Facth Jumping to Conclusions Confusion over the Meaning of Word8 Per8onai Prejudices Failure to Listen
Critical Steps to Communications: A- Clarify the Message
Test the Receptivity of the Message Convey the Message Check the Feedback
14
I FHMAI'J A0366
THE TEN COMMANDMENTS OF COMMUNICATION
Seek to clarify your ideas before communication. Examine the true purpose of each communication. Consider the total physical and human setting whenever you communicate. Consult with others, where appropriate, in planning communications.
S.
Be mindful, while you communicate, of the overtones as well as the basic content of your message. Take the opportunity, when it arises, to convey something of help or value to the receiver. Follow up your communication. Communicate for tomorrow as well as today. Be sure your actions support your communications. Last, but by nomeans least Seek not onlyto be understood but to understand be a good listener.
DECISION MAKING Decision Making Process:
& Define the Problem Gather the Facta Interpret and Evaluate the Facts Develop Alternate Solutions Select the Most Appropriate Solution
Decision Makhtg - A conseiou8 choice or selection of alternatives from a group of two or more alternatives to achieve an objective.
15
I FHMAI'J 003G7
NOTES:
16
I FHMAI'J 0026R
FRIDAY, MARCH 2, 1979 PART IV
===
a
EQUAL EMPLOYMENT OPPORTUNITY COMMISSION
OFFICE OF PERSONNEL
MANAGEMENT
bEPARTMENT OF JUSTICE
==--=
DEPARTMENT OF LABOR
DEPARTMENT OF THE TREASURY
ADOPTION OF QUESTIONS AND
= ANSWERS TO CLARIFY AND PROVIDE A COMMON INTERPRETATION OF THE
- UNIFORM GUIDELINES ON
/ EMPLOYEE SELECTION
PROCEDURES
THIS REPRINT COURTESY OF 'PadgvtrhOfl3A9OQ
I FHMMJ 002G9
1t998
(6510-06-MJ
title 29-tabor
CHAPTER XJV-EOUAL EMPLOtMEHT OPPORTUNITY COMMISSION
PART 1607-UNIFORM GUIDELINES ON EMPLOYEE SHECT1ON PROCEDURES (1978) Title 5-AdminJstroHn Personnel
OFFICE F PERSONNEL MANAGEMENT
PART 300-EMPlOYMENT (GENERAL)
trUe 28-Judicial Adrnkiktvatian
CHAPTER 1-DEPARTMEN1 OF JUSTICE
PART 50-STATEMENTS OF POLICY
Till. 31-Money and Finance: Treasury
CHAPTER I-MONETARY OFFICES: DEPARTMENT OF THE TREASURY
PART 51-fiSCAl. ASSISTANCE TO STATE AND LOCAL GOVERNMENTS
Till. 41---Public Contracts and
Proprty Manurtn,nt
CHAPTER 60-OFFICE OF FEDERAL CONTRACT COMPLIANCE PROGRAMS, DEPARTMENT OF LAbOR
PART 60-3-UNIFORM GUIDELINES ON EMPLOYEE SELECTION PIOCEDIMES (19Th)
Adopflon of Quesfions and Answers To Omify and Provide c Common In*s'prsutlon of the Unlfotm GuIdslinn on Employ.. Selection Procedures
AGENCIES: Equal ployment Opportunity Commission, 011ice ol Personnel Management. Department ol JUStICe. Department of Labor and Department ol Treasury ACTION: Adoption of questions and answers designed to clarify and provid a common Interpretation ol the Unflonn Guidelines on Employee Selection Proccdurea. SUMMARY: The Uniform Guidelines on Employee Selection Procedures were issued by the live Federal agen-
RULES AND REGULA11ONS
des having primary responsibility brthe enforcement ol Federal equal employment opportunity laws, to establLsh a uniform Federal gov&nzflent Position. See 43 FR 38290. et seq. (Aug. 25. 1978) and 43 PEt 40223 (Sept. 11. 1918). They became effective on September 25. 1978. The Issuing agencies recognize the need (or a common Interpretation ol the Unilorm Guidelines. as well as the desirability ol providing additional guidance to employ' en and other users, psychologists, and investigators, compliance officers and other FederaL enforcemcnt personnel. These Questions and Answers are in. tended t,o address that need and to provide such guidance.
En'trnvE DATR March 2. 1979.
FOR PLYRTEER I?ThORMATION CQNTACL
A. Diane Graham. Assistant Dlrevtor. Alflrmzttve Employment Prograins. 011ice ol Personnel Manage. ment, 1900 EStreet. NW.. Washing'
ton, D.C. 20415. 202/632-4420.
James Reilings. Special Assistant to the MsLstgnt Director. Intergovern' mental Personnel programs, Office ol Pctsonnei Management. 1900 E Strect.. NW.. Washington. D.C. 20415. 202/632-6248.
Kenneth A. Millard, Chiel. State and Local $ctIon. personnci Re-
search and flevelopnlcnt Center. 011ice ol Personnel Management. 1900 E St.. NW.. Washington. D.C.
20415. 202-632-8238.
Peter C. Robertson. Director. 0111cc
ol Policy Impiemcntatlon. Equal Pnpioyment Opportunity CommIssion. 2401 E Street. NW.. Washing-
ton. D.C. 20506. 202/634-7060.
David L. Rose, Chiel. Employment Section. Civil Rights Division. Department ol Justice. 10th Street and Pennsyivanta Avenue. NW.. Wash-
ington. D.C. 20530. 202/633-3831.
Donald J. Schwartz. Psychologist. Office ol Federal Contract Oomphance Programs. Room C-3324. Department ol Labor. 200 ConstitutIon Avenue. NW.. Washington. D.C.
20210. 202/523-9426.
Herman Schwartz. Chiel Counsel. 011ice of Revenue Sharing. Department ol the Treasury. 2401 E Street. NW.. Washington. D.C. 20220. 202/
634-5182.
James 0. Taylor. Jr.. Research Paychoio!st. 011ice ol Systemic Programs. Equal EmploYment Opportu. nity CommIssion. 2401 E St.. NW.. Washington. D.C. 20506. 202/254-
3038.
INnoDucrIow
The problems adciressS by the Uni(aim GuidelInes on Employee Selection Procedures (43 FR 38290 et seq.. Auzust 25. 1978) are numerous and im-
Portant. and somc ol thcm are Piex. mc history ol the dcvelopment ol those Gujdcllnes Is set lorth in the introduction to thcnl (43 FE 3829095). The expericncc of the agcncles has been that a scrtcs ol answers to commonly asked qucstlons Is heiplul in providing guidance not only to employers and other users, but also to psychologists and othcrs ,y!io are called upon to conduct validity studies. and to investigators, compliance ollicers and other Federal personnci who have enlorccmcnt responslbilltics.
The Federal agencies which Lssucd the Unilorm Guideilncs-the Dcpartments ol Justice and Labor. the Equal Empioymcnt Opportunity Commission, the Civil Servicc Commission (which has bccn succeedcd in reict'ant part by the 0111cc ol Personnci Management). and the 011ice ol Rcvenuc Sharing. Treasury Department-recognize that the goal ot a unitorm posi-
tion on these Issues can best be
achieved through a common Interpretation ol the same guidelines. The lollowing Questions and Answers are part ol such a common interprctation, The material included Is intendcd to Interpret and clarity, but not to modil,v, thc provlsldns ol the Uniform Guidelines. The questions selected arc commonly asked questions in thc held and those suggested by the Uniform Guidelines themsclves and by the eittensive comments received on thc vat. bus scta ol proposed guidelines prior to their adoption. Tcrms are used in the questions and answers as they are delined in the Unilorm Guidelines.
The agencies recognize that aciditional questions may be approprlatc br similar treatment at a later date, and contemplate working together to provide additional guidance in Interpreting the Unilorm Guidelines, Users and other interested persons are invites to submit additional questions.
ELwaon Hoacss NORTOK, Chair, Equal Employment Opportunity Commissio't
ALAN K. CAMPBELL.
Dftcctor. Office of Pcnonnci Iwanagemeitt.
DREw 5. DAYs III, Assistant Attoniev General.
Civil Rights Division. Depart-
ment of Justicc
Wain R0UGEAu, Director, Office of Federal Con-
tract Compliance, Department of Labor.
Kent A. PETERSON,
Acting Dcpuly Director, Office of Rcvenue Sharing,
I, PuRPOsE AND Scopg
1.. Q. What Is the purpose ol the
Gut deilnes? A. The guidelines are designed to aid
in the nehieveinent ol our nation's
ISAL UEGIST9 VOL 44. NO. 43-4E10AY, MARCH 2. 1979
I PHMAN 00270
RULES AND &EGUtATIONS
-
11992
goal of equal employment opportunity Federal employment, Through Title
without discrimination on the grounds VII they apply to most private em-
of race, color, sex, religion or national ployers who have 15 or more employ-
origin. The Federal agencies have ees for 20 weeks or more a calendar
adopted the Guidelines to provide a year. and to most employment agen-
iinifonn set of principles governing cies. labor orgalnzations and appren-
use of employee selection procedures ticeship coninhittees, They apply to which Is consistent with applicable state and local governments which
legal standards and validation stand- employ 15 or more employees, or
ards generally accepted by the psycho- which receive revenue sharing funds,
logical profession and which the Government will apply in the discharge of its responsbilitie2.
Q. What is the basic principle of the Guidelines?
A. A selection process which' has an advez5e impact on the employment op-
portunities of niembers of a race.
color, religion, sex, or national origEn gronp (referred to as "race. sex. aad ethnic group." as defined In Section 16?) and thus disproportionately screens them out Is unlawfully dis. eriminatory unless the process or Its component procedures have been validated In accord With the Outdeflnea, or the user otherwise justifies them in accord with Federal law. See Sections 3 and 6.' This principle was adopted by the Supreme Court unanimously in Grigga v, Duke Power Co.. 401 U.S. 424. and was ratified and endorsed by the Congress when It passed the Equal Employment Opportunity Act of 1971 which amended Title VII of the Civil Rights Act of 1964.
Q. Who is covered by the Guide-
lines?
A. The Guidelines apply to private and public employers, labor organlations, employment agencies. appren.tieeship committees. licensing and certification boards (see Question 7), and contractors or subcontractors, who are covered by one or more of the follow'mg provisions of Federal equal employment opportunity law: Title Vii of the Civil Rights Act of 1964. as amended by the Equal Employment Opportunity Act of 1972 (hereinafter Title
VIfl: Executive Order 11246. '
amended by Executive Orders 11375 and 12086 (hereinafter Executive Order 11246): the' State and Locaj Fiscal Assistance Act of 1972. as amended: Omnibus Crime Control and Safe Streets Act of 1968. as intended: asd the Intergovernmental Personnel Act ot 1970, as amended. Thus. under Title VII. the Guidelines apply to the
or which receive funds from the Law Enforcement Assistance Administration to impose and strengthen law enforcement and criminal justice, or which receive giants or other federal assistance under a program which requires maintenance of personnel standards on a merit basis. They apply
through Exeeutii'e Order 11246 tocon-
tractors and subcontractors of the
Federal Government and to contractors and subontract,ors under federal-
ly-assisted construction contracts. Q. Are college placement officers
and similar Organizations considered to be users subject to the Guidelines?
K Placement offices may or may not be subject to the Guidelines depend, ing on what Rervices they offer. If a placement office uses a selection procedure as a basi for any employment
decision. it is covered under the definition of "user". SectIon 16. For example. If a placement office selects some students for referral to an employer but rejects others, it is covered. However, if the pincement office refers all Interested students to an employer, it Is not covered, even though it may offer office space and provision for informing the students of job openings, The Guidelines are Intended to cover all users of employee selectLon proce-
dures. ineludiag employment agencies, who are subject to Federal equal employment opportunity law.
Q. Do the Guidelines apply only to wrttten test8?
A. No. They apply to all selection procedures used to make employment decisions. 'including interviews, review of experience or education from application forms. work samples, physical
requirements. and evaluations of perforinance. Sectiobs 2B and 16Q. and
see Question 6,
Q. What practices are covered by the GuldeIlne?
A. The Guidelines apply to employee
Federal Government with regard to selection procedures which are used In
making employment decisions, such as
'Section referemes throughout these questions said answers are to the sections of the tynU'onn Guidelines on Employee Selec-
hiring, retention. promotion. transfer, demotion. dismissal or referral. SecLion 2B. Employee selection proce-
tion Procedures (herein referred to as dures include lob requirements (phys-
"Ouidelincs") that were published by thi, cal. education, experience). and evalu-
Equal Employment Opportunity Cornmls- ation of applicants or candidates on
sion. the Civil Service Commission, the Department of Labor, and the Department of Justice on Aug. 25. 1978. 43 FR 38290. The Unifm GuidelInes were adopted by the Office of Rcvenie Sharing of the Depart-
the basis of application fonnt Interviews. performance tests, paper and pencil tests. per(onnancc In training
progi-atfis or probationary periods, and
ment of Treasury on September Il, jOlt 43 any other procedures used to make an
FR 40223.
-employment decision whether admin-
istered by the employer or by an employment agency. See Section 2B.
Q. Do the Guidelines apply to the licensing and certification functions of state and local governments?
A. The Guidelines apply to such functions to the extent that they are covered by Federal law. Seetloii 2B.
The courts are divided on the issue of such eoi'erage, The Covenirnent has taken the position that at least sonic kinds of licensing and certification which deny persons access to employment Opportunity may be enjoined Iii an action brought pursuant to Section 70? of the Civil Rights Act of 1064. as
amended.
8: Q. What is the re!ation.sIip between Federal equal employment opportunity law. embodied In these Guidelines, and State and Local government merit system laws Or regiilations requiring rank ordering of eatididates and selection from a limited
number of the top candidates?
A. The Guidelines pernilt nznkhtg where the evidence of validity Is suff ident to support that mtthod of use. State or local laws which compel rankordering generally do so on the assumption that the selection procedure is valid, Thus. If there is adi'erse impact and the validity evidence does not adequately support that method of use, proper Interpretation of such a state law would require validation prior to ranking, Accordiniy. there Is no necessary or Inherent conflict between Federal law anti State or local
laws of the kind described. Under the Supremacy Clause of the
Constitution (Art. VI, Cl. 2). ioua'i'cr, Federal law or valid re&ulation oi'errides any contrary provision of state or local law, Thus, if there is any confilet. Federal equal opportnnity law prevails. For example. in Roseaftkj v, So. Pacific Co.. 444 F, 3d 1210 (0th Or,, 1971), the court held ini'njid state protective laws which prohibited the employment of women In jobs entailing long hours or heavy labor. because the state laws were in conflict with Title VIL Where a State or local official believes that there is a possible conflict, the official mty wish to consult with the State Attorney General.
County or City attorney, or other legal official to determine hAn' to
comply with the law.
II, ADvERsE IMPACT. Tilt BOTTOM LiNE AND AFFIRMATIvE AcrtoN
9. Q. Do the Guidelines require that only validated selection proeednres be
used?
K No. Although validation of seketion procedures is desirable iii personnel management, the Uniform Guidelines require users to produce evidence of validity only when the selection procedure adversely affects the opportunities of a nec. sex. or ethnic group
FEDERAL REGISThR, VOL 44, NO. 43MIDAY, MARCH 2. 1979
I FHMAN 00371
11998
RULES AND tEGULATiONS
for hire, transfer, Dromotion, retention or other employment decision. If there Is no adverse impact, there Is no validation requirement under the Gui4eilnes. Sections lB and 3A. See
also. Section 6A. lO. Q. What Is adverse impact?
A. Under the Guidelines adverse impact is a substantially different rate of selection In hiring, promotion 0! other employment decision which
works to the disadvantage of memben of a rae.'sex or ethnic group. Sections 4D and i6B. See Questions ii and it
ii. Q. What Is a substantially different rate of selection?
A. The agencies have adopted a rule of thumb undec which they win generally consider a selection rate for any race. sex. or ethnic group which is less than four-fifths (4/Sths) or eighty percent 180%) of the selection rate for the group with the highest selection rate as a substantiaiiy different rate of se lection. See Section 4D. This "4/Sths" or "80%" rule of thwnb is not Intended as a legal definition, but Is a practical means of keeping the attention of the enforcement agencies on serious discrepancies in rates of hiring, promotion and other selection decisions.
For example. If the hiring rate for whites other than flispanics Is 60%.
for American IndIans 45%. for Hispanics 48%. and for Blacks 5i%: and each of these groups constitutes more than 2% of the labor force in the relevant labor nea (see Question 16). a cornparbon should be made of the selec-
tion rate for each group w!th that of the highest group (whites)- These comparisons show the following impact ratios: American Indians 45/80 or 75%: Hispanics 48/60 or 80%: and Blacks 51/60 or 85%. ApplyIng the 4/ Sths or 80% rule of thumb.. on the basis of the above information alone.
adverse impact Is Indicated for Axnerlcan Indians but not for HIspanics or Blacks.
12. Q. How Is adverse Impact determined?
A. Adverse impact is determined by a four step process.
(I) calculate the rate of selection for each group (divide the number of per-
sons selected from a group by the number of applicants from that
group).
obeerve which group has the
highest selection rate. calculate the Impact ratios, by
comparing the selection rate for each group with that of the highest group (divide the selection rate for a group by the selection rate for the highest group).
observe whether the selection rate for any group Is substantially less (i.e.. usually less than 4/Sths or 80%) than the selection rate for the highest group. If it is, adverse Impact is mdi-
cated in most circumstancec. See Section 41).
For example:
App Iloenla
Hirts
S4OOfWlIhaictek--.-..-.-.-.-.-.-.-.-.-.-.-..-.-.-.-t4Z5
Sciectioc
rte Pertent
hired
48/80 ot 60% *2/400.30%
A comparison of the black selection rate (30%) wIth the white selection rate (60%) shows that the black rate is
30/60. or one-half (or 50%) of the
white rate. Since the one-half (50%) is less than 4/Sths (60%) dverse impact is usually Indicated.
The determination of adverse impact Is not purely arltluuettc however and
other factors may be relevant. See.
Section 41). Q. Is adverse Impact determined
on the basis of the overall selection process or for the components in that
process?
A. Adverse Impact is determined first for the overall- selection process for each. Job. If the overall selection process has an adverse Impact, the ad verse impact of the Individual seiec tion procedure should be analyzed. For any selection procedures in the process having an adverse Impact
which the user contInues La use In the same manner.' the user is expected to have evidence of valldlt, satisfying the Guidelines. Sections 4C and SD. If
there is no advcrse bnpact for the
overall selection proceas. in moat cir-
cumstanca there Is no obligation
under the Guidelines to investigate adverse impact for the components, or to validate the selectionprocedurca' used for that Job. Sectioi3 4C. But see Question 25.
Q. The Guideiine designate the "total selection process" as the initial basis for determining the Impact of selection procedures. What is meant by the "total selection proeess"?
A. The "total selection procesC'
refers to the combined effect of all Selection procedures ieadtng to the final employment decision such as hiring or promoting. For example, appraisal of candidates for administrative assistant positions in an organization might include Initial screening based upon an
apllcation blank and Interview, a
written test. a medical examination, a background check, and a supervisor's Interview. These in combination are the total selection process. Additionally. where there is more than one route to the particular kind of employment decision, the total selection process encompaes the combined results of all routes. For example. an employer may select some applicants for a particular kind of Job through appropriate writ-
ten and performance tests. Others may be selected through an Internal
upward mobility program, on the basis
of successful performance In a directly
related trainee type of position. In
such a ca.se. the Impact of the total Sclection process would be the combincd effect of both avenues of entry.
IS. Q. What is meant by the terms "applicant" and "candidate" as they are used in the Uniform Guidelines?
A. The precise definition of thc term "applicant" depends upon the user's recruitment and selection procedures. The concept of an applicant Is that of a. person who has indicated an intcrest in being considered for hiring, promotion, or other empioyment.opportunities. This intercst might be cxprcsscd by completing an application form, or might be expressed orally, dcpcnding upon the employer's practiec,
The term "candidate" has becn included to cover those situations where the initial stcp by the user I'nvolves consideration of currcnt employees for promotion, or training. or othcr employment opportunities, without invit' ing applications. The procedure by which persons are identif led as candidates Is itself a selection proccdure under the Guidelines.
A Derson who voluntarily withdraws formally or informally at any stagc of thc selection process Is no longer an applicant or candldatc for purposcs of computing advene tmpaet, Employment standards imposed by thc user
which discourage disproortionateiy applicants 'of a race. sex or ethnic group may. however. require Justifica' tion, Records should be kcpt for persons who were applicants or candidates at any stage of the process.
Ia, Q, Should adverse Impact determinations be made for all groups regardless of their sIzc?
A. No. Section ISA(2) calls for annual adverse Impact determinations to be made for each group which con' stitutes etther 2% or more of the total labor force in the relevant labor area. or 2% or more of the applicable workforce. Thus. impact determinations should be made for any employment decision for each group which constitutes 2% or more of the labor force In the relevant labor area. For hiring, such determination should also be made for groups which constitute more than 2% of the applicant.s and for zaromotions. determinations should also be made for those groups whtch constitute at least 2% of the user's workforce, There are record keeping obligations for all groups. evcn those which are 1cM than 2%. Sec Qucstion
88.
17. Q. In determining adverse Impact, do you compare the selection
rates for males and females, and
blacks and whites. or do you compare selection rates for white males. white females. black males and black females?
FEDERAl. REGISTER. VOL.44, NO. 43floAT. MAnn z 1979
I PHMAN 00372
RULES AND REGULATIONS
11999
A. The selection-rates for males and
females are compared. and the selec-
tion rates for the race and ethnic
groups are compared with the selection rate of the race or ethnic group with the highest selection rate. Neutral and objective selection procedures f tee of adverse Impact against any race, sex or ethnic group are unlikely to have an impact against a subgroup. Thus there is no obligation to make comparisons for subgroups (e.g.. white male, white female, black male. black female). However, there are obligations to keep records (see Question 87). and any apparent exclusion of a subgroup may suggest the presence of discrimination.
IS. Q. Is it usually necessary to calculate the statistical significance of differences in selection rates when investigating the existence of adverse Impact?
A. No. Adverse impact is normally. Indicated when one selection rate is less than 80% of the other. The federal enforcement agencies normally will
use only the 80% (%ths) rule of
thumb. except where large numbers of
selections are made. See Questions 20 and 22.
ID. Q. Does the %tha rule of thumb mean that the Guidclines will tolerate up to 20% discrImination?
A. No. The %ths rule of thumb
speaks only to the question of adverse Impact. and Is not intended to resolve the ultimate question of unlawful diserhnination. Regardless of the amount of difference in selection rates. unlawful discrimination may be present. and may be demonstrated through appro-
priate evidence. The %ths rule merely establishes a numerical basis for thawing an initial inference and for requirIng additional information.
With respect to adverse impact. the Guidelines expressly state (section 41)) that differences in selection rates of less than 20% may still amount to adverse Impact where the differences are sIgnlficnt in both statistical and practical terms. See Question 2Cm the absence of differences which are large
enough to meet the %ths rule of thumb or a test of statistical signifi-
cance, there is no reason to assume that' the differences are reliable, or that they are based upon anything other than chance.
20. Q. Why is the %ths rule called a
rule of thumb? A. Because it Is not intended to be
controlling in all circumstances. If. for the sake of illustration, we assume that nationwide statistics show that use of an arrest record would disqualify 10% of all Hispanic persons but only 4% of all whites other than Hispanic (hereafter non-Hispanic). the selection rate for that selection procedure is 90% for Hispanics and 96% for non-Hispanics, Therefore, the rule
of thumb w;"aid not indicate the presence of adverse impact (90% is approximately 94% of 96%). But in this example. the information is based upon nationwide statistics. and the sample is large enough to yield statistically significant results, and the difference (Hispanics are 2 times as likely to be disqualified as non-Hispanics) is large enough to be practically significant. Thus, in this example the
enforcement agencies would consider a
disqualIfication based on an arrest record alone as having an adverse impact. Likewise. in Gregory v, Litton Industries, 472 F. 2d 631 (9th dr., 1912), the court held that the employer violated Title VU by disqualifying persons from employment solely on the basis of an arrest record, where that disqualification had an adverse
impact on blacks and was not shown to be Justified by bwiness necessity.
On the other hand, a difference of more than 20% in rates of selection may not provide a basis for finding adverse impact if the number of persons selected is very small. For example, if the employer selected three males and one female from an applicant pool of 20 males and 10 females, the ths rule would indicate adverse impact (selection rate for women Is 10%: for men 15%: '%s or 66%% is less than 80%). yet the number of selections is too small to warrant a dctermination of adverse Impact. In these circunistances, the enforcement agency would not require validity evidence In the absence of additional information (such as selection rates for a iongcr period of time) indicating adverse impact. For recordkeeping require-
ments, see Section 1SA(2)(c) and Ques-
tions 84 and 85. 21. Q. Is evidence of adverse Impact
sufficient to warrant a validity study or an enforcement action where the numbers Involved are so small that it is more likely than not that the difference could have occurred by chance? For example:
Aoplinta Not hired
80 WhIte --
Seleeuoii
Hired rate pntent hired
16 20
Black Selection Rate ,_..,,_,,..,,..,,..,,,,_,,, 15 15 dIvided by 2o75% (v.)tlth is less Ihsn 80%).
A. No. If thc numbers of persons and the difference in selection rates are so
snail that it is likely that the differ-
ence could have occurred by chance, the Federal agencies will not assume the existence of adverse impact, in the absence of other evidence. In this example, the difference in selection rates is too small, given the small number of black applicants, to constitute adverse
Impact In the absence of other information (see Section 4D). If only one
more black had been hired instead of a
white the selection rate for blacks (20%) would be higher than that for whites (18.1%). Generally, it is inappropriate to require validity evidence or to take enforcement action whcre
the number of persons and the difference in selection ratcs are so small
that the selection of onc diftcrcnt person for one 'Job would shift the
result from adverse impact against onc
group to a situation in which that
group has a higher selection rate than the other group.
On the other hand. if a iowcr selection rate continued over a period of time. so as to constitute a pattern, then the lower selection rate would constitute adverse impact, warranting
the need for validity evidence. Q. Is it ever necessary to calcu-
late the statistical significance of differences in selection rates to determine whether adverse impact cxists?
A. Yes, Where large numbers of selections are made, relativciy small differences in selection rates may nevcrtheless constitute adverse impact if they are both statistically and practically significant. See Section 4D and Question 20. For that reason, if there is a small difference in selection ratcs
(one ratc Is more than 80% of thc
other). but large numbers of selections arc involvcd, it would be appropriate to calculate the statistical significance of the difference In selection rates,
Q. When the th ruic of thumb shows adverse impact. Is there advcrse impact under the Guidciincs?
A. There usually is advcrse impact, except. where the numbcr of persons selected and the differencc in selection rates are very smali. See Section 41) and Questions 20 andil.
Q, Why do the Guidelines rely
primarily upon the %ths rule of
thumb, rather than tests of statistical significance?
A. Where the sample of persons selected is not large. even a large real difference between groups is likely not to be confirmed by a test of statistical significance (at the usual .05 icvei of
significance). For this reason, the Ouideiines do not rely primarily upon a test of statistical significance, but
use the %ths rule of thumb as a practical and easy-to-administer measure of whether differences in selection rates are substantial. Many decisions
in day-to-day life are made without reliance upon a test of statistical signif i-
cance.
Q. Are thcre any circumstances in which the employer should evaluate components of a selection process, even though the overall selection process results in no advent impact?
A. Yes. there are such circum-
stances: (1) Where the selection proce-
IWERAL REGIUM, VOL 44,110. 43FRIDAY. MARCH Z 19fl
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RULES AND REGULATIONS
dare Is a signiIiFaiiT factor in the contirijiation of patterns of assignments of incumbent employees caused by prior discriminatory employment prac-
tices. Assume. for cxample. an employ-
er who traditionally hired blacks as employees for the "laborer department In a manufacturing plant. and traditionally hired only whites as skilled craftsmen. Assume further that the employer in 1962 began to- use a Written examination not supported by a validity study to screen incumbent
employees who sought to enter the apprenticeship program for skilled craft Jobs. The emp)oyer stopped making racial assignments in 1972. Assume
further that for the last four years. there have been special recruitment efforts aimed at recent black high school graduates and that the selection process. which Includes the written examination, has resulted In the selection of black applicants for ap-
prenticeship in approximately. the same rates as white applicants.
In those circumstances. If the written examination had an adverse impact. its use would tend to keep incumbent black employees In the laborer department, and deny them entry to apprenticeship programs. For that retson the enforcement agencies woujd expect the user to evaluate the impact of the written examination. and to have validity evidence for the Use Dt the written examination if it
has an adverse impact. (2) Where the weight of court deci-
sions or administrative interpretations holds that a specific selection procedure is not job related in similar cir-
cuznstances.
For example. courts have held that because an arrest is not a determina-
tion of guilt, an applicanus arrest
rccord by itself does not indicate Inability to perform a Job consistent with the trustworthy and efficient op. eration of a business. Yet a no arrest record requirement has a nationwide adverse impact on some-- minority groups. Thus, an employer who refuses to hire applicants solely on the basis of an arrest record is on notice that this policy may be found to' be dLcrtmtnatory. Gregory v- Litton Industries. 472 F. 2d 631 (9th CIt. 1912) (excluding persons from employment solely on the basis of arrests, which has an advezzc impact. held to violate Title VII)- Similarly, a minimum height requirement disproportionately disqualifies women and some national origin groups. and has been held not to be job related in a number of caze& For example. In Dothard v. RawUn3on, 433 U.S. 321 (1977). the Court held that height and weight requirements not shown to be job related were violaLive of Title- VII. Thus an employer using a mInimum height requirement should have evidence of Its vafldity
(3) In *ddton. there ma;- be other circumstances in which an enforce-
ment agency- may decide to request an
employer to evaluate components of a selection process, but such circumstances would clearly be unusual. Any such decision will be made only at a high level in the agency. Investigators and compliance officers are not authorized to make this decision.
Q. Does the bottom line concept of Section 4C apply to the administrative processtng oX charges of discrimination filed with an Issuing agency. alleging that a specific selection procedure is discriminatory?
A- No. The bottom line concept applies only to enforcement actions as defined in Section IC of the Guidelines. Enforcement actions include only court enforcement actions and other similar proceedings as defined in Section 161. The tEOC administrative processsing of charges of discrimination (investigation, finding of reasonable cause/no cause, and conciliation) required by Section 706(b) of Title 'VII are specifically exempted from the bottom line concept by the definition of an enforcement action. The bottom line concept is a result of a decision by the various enforcement agencies that. as a matter of prosecutorlal discretiorL they will devote their limited enforcement resources to the most Serious offenders of equal employment opportunity laws. Since the concept is not a rule of law. it does not alfect the discharge by the EEOC of its statutory responsibilities to Investigate charges of thzcrlrnlnation. render an adininistrative finding on its investigation, and engage in voluntary conciliation efforts. Slmiiariy. with - respect to the other issuing agencies, the bottom line concept applies not to the processing of individual charges, but to the initiation of enforcement action.
Q. An employer uses one test or other selettion procedure to select persons for a number of different Jobs. Applicants are given the test. andthe successful applicants are then referred to different departments and positions on the basis. of openings available and their interests. The Guidciines appear to require assessment of adverse impact on a Job-by-Job basis (Section i5A(2)(a)). Is there some way to show that the test as a whole does not have adverse impact even though the proporuons of memben of each race sex or ethnic group assigned to different
Jobs may vary?
A. Yes, in some circumstances. The Guidelines require evidence of validity dnly for those selection procedures which have an adverse Impact, and which are part of a selection process which has an adverse Impact. If the test Is administered and used in the
Sante fashion for a variety of Jobs, the Impact of that test can be assessed in
the aggregate. The records showing the results of the test, and the total number of penons selected. generally would be suXficicnt to show the impact of the test. If the test hag no advcrse Impact. it need not be validated.
But the absence of adverse impact of the test in the aggregate does not end the inquiry. For there may bc disortin-
ination or adverse impact in the ssignxnent of individuals to. or in thc selection of persons for, particular
Jobs. The Guidelines call for records to be kept and determinations of adverse Impact to be made of the ovcrall selection process on a Job by Job basis. Thus. If there is adverse impact in the assignment or selection procedures for a Job even though there is no adverse Impact from the-test. the user should eliminate the advcrsc impact from thc assignmcnt procedurc or Justify thc assignment procedure.
Q. The Uniform Guidelines apply to the requlremcnts of Fcdcral law prohibiting cmpioymcnt practicca which discriminate on the grounds of race. color, religion, sex or national origin. However, records afe requircd to be kept only by sex and by spcclfled race and ethnic groups. How can adverse Impact be determined for rellgloua groups and for national origin groups other than tho8e specified in Section 48 of the Guidelines?
A. The groups for which records arc required to be maintained are tiic groups for which there is extensive evidence of continuing discriminatory practices. This limitation is designed In part to minimize the burden on cmpioyers for recordkeeping which may not be needed.
For groups for which records are not required, the person(s) complaining may obtain Information from the employer or others (voluntarily or through legal process) to shbw that adverse Impact has taken place. Whcn that hag been donc. the various provisions of the UnIform Guidelines are fully applicable.
Whether or not thcre is advcrsc
Impact. Federal ecivai empioyincnt opportunity law prohibits any deliberate discrimination or disparate treatment
on grounds of religion or national origin, as well as on grounds of sex,
color, or race.
Whencvcr --ethnic is used in the Guidelines or in these Questions and Answers, it is intended to include national origin and religion, as set forth In the statutes, executive orders, and regulations prohibiting discrimtnation.
See Section 161'.
20. Q. What is the relationship be. tween ajffnnatfve action- and the re-
-
quirements of the Uniform Guide-
lines? A. The two subjects are different. al-
though related. Compliance with the Guidelines does not relieve- users of
FWE*AL REOISThR. VOL 44 NO- CFRIDAY. MARC]4 2. 1979
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RULIS AND REGULATIONS
12001
their affirmative action obligations, Including those of Federal contractors and subcontractors tinder Executive Order 11246. Section 13.
The Guidelines encourage the development and effective implementation
of affirmative aetion plans or programs In two ways. Pint, in detennln-
ing whether to institute action against a user on the basis of a selection procedure which has adverse impact and which has not been validated, the enforcement agency will take into accouxt the general equal employment opportunity posture of the user with respect to the Job classifications for which the procedure is used and the progress which has been made In carrying out any affirmative action program. Section 4E. If the user has demonstrated over a substantial priod of
time that it is in fact appropriately
utilizing In the job or group of Jobs In question the available race, sex or ethnic groups In the relevant labor force, the enforcement agency will generally exercise its discretion by not Initiating enforvement proceedings based on adverse impact in relation to the applicant flow. Second, nothing-in the Guidelines s intended to preclude the use of selection procedures. conElstent with Pederal law, which assist
In the achievement of Uflnnative action objectives. Section 13A. See
also. QuestIons 30 and 31-
30. Q. When may a user be race, sex or ethnic-conscious?
A. The Guidelines recognize that af-
firmative action programs may be
race, sex or ethnic conscious in appropilate circumstances. (See Sections 4E and 13: See also Section 17. Appendix).
In addition to obligatory affirmative
action programs (See Question 29). the Guidelines encourage the adoption of voluntary afftrmative action prograths. Users choosing to engage In voluntary affirmative action are referred to
EEOC's Guidelines on Affirmative Action (44 Fit. 4422, January 19,
1919). A user may Justifiably be race, sex or ethnic-conscious In circumstances where -it has reason to believe
that qualified persons o specified race. sex or ethnicity have been or
may be subject to the exclusionary effects of its selection procedures or other employment practices In Its work force or particular jpbs therein. In establishing song and short range goals. the employer may use the race.
sex, or ethnic classification as the
basis for such goals (Section 17(3) (a)), In establishing a recruiting prdgrain.
the employer may direct 1t recruiting activities $0 locations or Institutions which have a high proportion of the race. sex. or ethnic group which has been excluded or underutilized (section 17(3) (b)). In establishing the pool of qualified persons from which fInal
selections are to be made: the employer may take reasonable steps to assure that members of the excluded or underutilized race, sex. or ethnic group are Included in the pooi (SectIon 17(3) (e)),
Similarly, the employer may be race. sex or ethnic-conscious In determining what changes should be implemented if the obJectiv of the programs are not being met (Section 17(3) (g)).
Even apart from affirmative action programs a user may be race, sex or ethnic-conscious In taking appropriate and iawful measures to eliminate adverse impact from selection procedures (Section 6A)-
31. Q. Section 6A authorizes the use of alternative selection procedures to eliminate adverse impact. but does not appear to address the issue of valtdity. Thus. the use of alternative selection procedures without adverse impact seems to be presented as an option In lieu of vaiidation, Is that its intent?
A. Yes, Under Federal equal employment opportunity law the Use of any selection procedure which has an adverse Impact on any race, sex or ethnic group is discriminatory unless the procedure has been properly validated. or the use of the procedure is otherwise Justified under Federal law. Griggs v, Duke Power Co., 401 U.S. 424 (1971): Section 3A. JI a selection procedure has an adverse Impact. therefore, Federal equal employment opportunity
law authorlzts ,the user to choose lawful alternative procedures which eliminate the adverse impact rather than demonstrating the validity of the
original selection procedure. Many Users, while wishing to vali-
date all of their selection procedures. are not able to conduct the validity studies immeciately. Such users have
the option Qf choosing alternative techniques which eliminate adverse impact. with a view to providing a basis for determining subsequently which Selection procedures e valid
and have as little, adverse' impact as possibie.
Apart from Federal equal employment opportunity law. employers have economic incentives to use properly validated selection procedures. Nothing in Section 6A should be interpreted as diseouiigIng the use of properly validated selection procedures: but Federal equal emp!oyment opportunity law does not require validity studies
to be conducted unless there is adverse impact. See Section 2C.
III, GENERAL QuEstIoNs CONCERNING
VALIDITY AND rim UsE or SawrIoN
PROCEDURES
32. Q. What is 'vaiidation" according to the Uniform Guidelines?
A. Validation is the demonstration of the job relatedness of a selection procedure. The Uniform Guidelines
recognize the stifle three validity strategies recognized by the American
Psychological Association:
CrIterion-related validitya statistical demonstration of a relation-
ship between scores on a selection pro-
cedure and job performance of a
sample of worken,
Content validitya demonstration that the content ot ft selection procedure is representative of important aspects of performance on the
Job.
Construct validitya demonstration that (a) a selectf on procedure measures S construct (something believed to be an underlying human trait or characteristic. ueh as honesty) and (b) the construct Is important for suc-
cessful Job performance. 33. Q. What is the typical process by
which validity studies are reviewed by
an enforcement agency? A. The validity study is normally re-
quested by an enforcement officer during the course of a review, The officer will first determine whether the
user's data show that the ovt'rali selection process has an adverse Impact. and if so. which component selection procedures have an adverse Impact.
See Section 15A(3). The officer will then ask for the evidence of validity for each procedure which hns an ad-
verse impact. See Sections 15B. C. and
V. This validity evidence will be referred to appropriate personnel for review, Agency findings will then be
communicated to the user. Q.. Can a user send it validity
evidence to an enforcement agency before a review, so as to assure its validity?
A. No, Enforcement agencies will not
review validity reports except in thi: context of investigations or re'views. Even in those circumstances. validity evIdence wIiI not be reviewed without evidence of how the selection procedure is used ttnd what impact Its ust has on various race, sex. and ethnic
groups.
Q, May reports of validity prcpared by publishers of conimereMi tests and printed in test manuals or other literature be helpful in meeting
the Guidelines? A, They may be, However, It is the
user's responsibility to determine that the vaiidity evidence is adeQuate to meet the GuideLines, See Section 7. and QuestIons 43 and 66. Users should not use selection procedures which are likely to have an athrerse Impact without reviewing the evidence of vaiidtty to make sure that the standards of the Guidelines are met,
The following questions and answers
(36-81) assume that a selection procedure has an adverse impact and In p.rt of a selection process that has an adverse impact
FEDERAL REGISTER. VOL 41, NO. 43FRIDAY. MARCH 2, 1919
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RULES AND REGULATIONS
Q. How can users Justify contin'
ueti use of a procedure on a basis other than validity?
A. Normally, the method of justifying selection procedures with an ad. verse impact and the method to which the Guidelines are primarily addressed, is validation. The method of Justification of a procedure by means other than validity is one to which the
Guidelines are not addressed. See Sec Uon 6B. In Grfggs v. Duke Power Co., 401 U.S. 424. the Supreme Court mdi' cated that the burden on the user was
a heavy one, but that the selection
procedure could be used if there was a "business necessity" for its continucd use: therefore, the Pede'ral agencies
w'dI consider evidence that a selection procedure Is necessary for the safe and
efficient operation of a business to Justify continued use of a selection proce-
dure. Q. Is the demonstration of a ra-
tionl relationship (as that term is used In constitutional law) between a
selection procedure and the Job sufficient to meet the validation requirements of the Guidelines?
A. No. The Supreme Court in Washington V. DaviS. 426 U.S. 229 (1976) stated that different standards would be applied to employment discrimination allegations arising under the Constiution than would be applied to em ployment discrimination allegations
arising under Title VII. The Davis
case arose under the Constitution. and no Title VII violation was alleged. The
Court applied a traditional constitu' tional law standard of "rational rela. tionship" and said that it would defer to the "seemingly ,reasonabie acts of administrators and executives." How-
evcr, it went on to point out that
under Title Vu. the appropriatc standard would still be an affirmative demonstration of the relationship between the selection 'procedure and
measures of Job perfonnance by means of accepted procedures of vail' dation and it would be an "insufficient response to demonstrate some rational basis" for a selection procedure having
an adverse impact. Thus, the mere demonstration of a rational reIation ship between a selection procedure and the job does not.meet the requirement of Title VII of the Civil Rights Act of 1964. or of Executive Order 11246, or the State and Local Fiscal Assistance Act of 1972. as amended (the revenue sharing act) or the Omnibus Crime Control and Safe Streets Set of 1968, as amended. and will not meet the requirements of these Guidelines for a validity study. The three validity strategies called for by these Guidelines all require evidence that the selection procedure is related to successful perfonnance on the Job. That evidence may be obtained
through local validation or through
validity studies done elsewherc,
36. Q. Can & user rely upon wrLtten or oral assertions of validity instead of evidence of validity?
A, No. If a user's sceCtion proce
dures have an adverse impact, the uscr Is expected to produce evidence of the validity of the procedures as thcy arc
used. Thus, the unsupported assertion by anyone, including representatives of the Pedcrai government or State Employment Sex-vices, that a test battery or other selection procedure has been validated is not sufficient to sat,
Isfy the Guidelines. Q, Are thcre any formal require-
ments imposed by these Guidelines as to who Is allowed to perform a validity study?
A. No. A vaiidfty study is Judged on its own merits. and may be performed by any person competent to apply thc principles of valtdlty research, includ' ing a member of the user's staff or a consultant.. However, it is the user's re
sponsibility to see that the study
meets validity provisions of the Guide' lines, which are based upon profes.
sionaily accepted standards, See Qucs.
tion 42.
Q, What is the relationship be. tween the validation provisions of the Guideiincs and other statements Of psychological principles. such as the
Standards Jbr Educational and FSy'
choiogicaj Tests, Published by thc American Psychological Assor.iatioii (Wash., D.C., 1974) (hercinaftcr "American Psychological Association Standards")?
A, Thc validation provisions of ttic Guidelines are designed to 'be consfrt'
ent with the generally acceptcd si.anriards of the psychological profession. These Gudeiines also interpret Peder' at eQual employment opportunity law, and embody zomc policy deLermina tions of an administrative. nature. To
the extent that there may be differ-
ences between particular provisions of the Guidelines and expressions of yaMdauon principles found clsewhere, thc Guidcflnes will be given precedence by
the enforcement agcncies, 41. Q. When should a validity study
be carried out? A, When a selection procedure has
adverse impact on any race. sex or ethnic group, the Guidelines generally call for a vaiidty study cr the elimination of adverse Impact. See Sections
3A and 6, and Questions 9, 31, and 36. If a selection procedure has adverse impact, its use in making employmcnt decisions without adequate ei'idenceof validity would be inconsistent with the Guideiincs. Users who choose to conS tinue the use of a selection procedure with an advene impact until the proccdure Is chaliengcd Increase the risk that they will be found to be engaged in discriminatory practices and will be
liable for back pay awards, plaintiffs'
attorneys' fees. loss of Pedcrai con'
tracts, subcontracts or grants. and thc
IIkc, Validalion studies begun on tlic
eve of litigation have seldom bccn
found to bc adcQnat.e. Uscrs who
choose to validate selcction procedurcs
should considcr tlic potential bencf it
from having a validation study com-
pleted or well underway bcforc thc
proccdurcs are administered for usc iii
employment decisions.
42. 0. Where can a uscr obtain proS
fessional advice concerning validation
of selection proccdures?
A, Many lr.dustriai and ptnoiinel
psychologists i'aiLcIate sciection prOCc
dures, revlcw published eltidence of l'a-
lidity and makc rccommcndations
with rcspcct to the use of scicction
procedures. Many of these individuals
arc members or fellows of DIvision 14
(Industrial and Organizational Psy.
c%iology) or Div'ston S (Evaluation and
Measuremeiit) of the American Psy.
chological Association. They can be
identified in the mcmbcrsliip dircctory
of that organization. A high icvci of
qualification is rcpresentcd by a diplo-
ma in Industrial Psychology awarded
by the Anicrican Board of Profcssionai
Psychology,
-
individuais with the nccessary competence may counc from a l'aricty of
backgrounds, The primary quaiifIca
tion is ptrtincnt training and oxperi'
ence in thc conduct of validation ro'
search.
lndustriai psychologists and othcr
persons cornpctent 'in thc fcid may be
found as faculty mcmberz in colleges
and universities (normally iii tlic dc'
partrncnts of psychology or business
a4inlnistration) or working as individ'
uai consiiitanLs or as nicmbers of s
consulting organization.
Not aD psychologists hai'c thc neces-
sary expertisc. Statcs havc boards
which iiccnse and ccrtify psycholo-
gins, but not,generally in a specialty
such as industrial psychology, Howcv-
er. State psychological associations
may be a source of informatton as to
individuais quaiificd to conduct i'alida-
tion studics, Addresses of Statc psy.
chological associations or othcr
sources of information may be ob-
taincd from thc AmcriCan PsyclioIogi
cat Association, [200 Seventeenth
Strcet, NW,, Washington, D.C. 20036.
43, Q, Can a seicction ptocedurc bc a
valid predi&or of performance on a
job in a ccrtsin location and be Invalid
for predicting success on a different
Job or the same Job in a diffcrcnt iota'
tion?
A, Yea, Bccause of differences in
work bhariors, criterion mcasurcs,
study samples or other factors, a selec.
tion ptocedurc found to have validity
in one situation does not necessarily
have validity in different circum-
stances. Conversely. a selection proce-
FEDERAL REGISTER. VOL 44 NO, 43FIIDAY MARCH 2. 1979
I FI-IMAPJ nn2lR
RULES AND REGULATIONS
12003
dute not found to have validity In one situation may have validity in dtffer ent ctrcuiistances, For these reasons. the Guidelines requtres that certain standards be satisfied before a user may rely upon findings of vaiidfty In another situation. Section 1 and See' tion 14Q. Sce also. Question 66. Cooperative and multi-unit studies are how'
ever encouraged, and, when those standards of the Guidelines are satls
led. validity evidcnce specific to each location Is not required. See Section YC and Section 8.
44. Q. Is the user of a selection procedure required to develop the proce' dure?
A. No. A selection procedure developed elsewhere may be used. Rowever. the user has the obifgation to show
that its use for the particular Job is consistent with the Guidelines. See
Section 7.
45, Q. Do the Guidelines pennit. users to engage in cooperative efforts
to meet the Guidelines?
A. Yes. The Guidelines not only permit but encourage such efforts.
Where users have participated in a cooperative study which meets the validation standards of thesc Guideiincs and proper account has been taken of variables which might affect the applicability of the study to specific users. validity evidencc specific to cach user will not be required. Section 8.
Q. Must the same method for validation be used for all parts of aie
lection process? A. No. For example. where a selec-
tion process includes both a phyaical performance test and an interview, the physical test might bc supported on the basis of content validity, and thc interview on the basis of a criterion-related study.
Q. Is a siiow'uig of validity sufficient to assure the lawfulness of.the use of a selection procedure?
A. No. The use of the selection procedure must be consistent with the validity evidence. For. example, if a re
search study shows only that. at a
given passing score the test satisfactorily screens out probable failures, the study would not Justify the use of substantially differeht passing scorcs. or of ranked lists of those wh6 passed. See Section 5G. Similarly, if the re. scarch shows that a battery is valid
when a particular set of weights Is used, the weights actually used must conform to those that were estab
lished by the research. Q. Do the Guidelines call for a
user to consider and investigate alternative selection procedures when conS ducting a. validity study?
A. Yes, The Guidelines call for a user. when conducting a validity study, to make a reasonable effort to become aware of suitable alternative selecfton procedures and methods of
use Which have as little adverse impact as possible, and to Investigate thosc which are suitable. Section 3B.
An alternative procedure may not prcviousiy have been used by the user for the Job in question and may not have been extensively used elsewherc, Accordingly. the preliminary determI nation of the suitability of the a[ter native selection procedure for the user and Job in question may ha'c to be made on the basIs of lncompietc information. If on the basis of the evidencc available, the user determines that the alternative selection procedure is likely to meet ith legitimate needs. and is likely to have less ad':erse impact than ,the existing selection procedurc. the atternative shouid be Investigated further as a part of the vaiidtty study. The extent of the Investigation should be reasonable. Thus. the tnvestigation should continue until the user has reasonably cDncludcci that the aiternativc is not useful or not suitable, or untti a study of its validity has been completed. Once the full validity study has been completed, including the evi dence concerning the alternative procedtire, the user should evaluate the
results of the study to determine
which procedure should be used. Sec Section 3B and Question 50.
a. Do the Guidelines call for a user continually to' investigate "suitable alternative selection procedures and suitable alternatfve methods of using the sciection procedure which have as little adverse impact as possi-
ble"? A. No. There is no requiremcnt for
continual inv&tigatlon. A reasonable investigation of alternatives is called for by the Guidelines as a part of any validity study. Once thc study is complete and validity has been found, however, there is generally no ob4igation to conduct further investigations, until such time as a new study is called for. See. Seetious'3B and SIC. If a got'ernment agency. complainant, civil rights organization or other person having a legitimate interest shows such a user an alternative procedure with less adverse impact and with substantial evidence of validity for the same job in similar circumstances, the -uscr is obilged'to invcstlgatc only the particular procedure which has been presented. Section 3B.
SO. Q, In what cfrcumstances do the Guidelines call for the use of an alternative selection procedure or an alter' native method of using the procedure?
A. The alternative selection proce dure (or method oZ use) should be used when it has less ad'crse impact and when the evidence shows that Its validity is substantially the same or greater for the same job in similar dr. cumstances. Thus, if under the original selection procedure the selection rate for black applicants was only onc
half (50 percent) that of tiic sciection rate for white applicants, whcrcas under the aiternattvc scicction pi'Occ' dure the selcction rate For blacks is two'thirds (6? perccnt) that of white. applicants. the ncw aiterntttk'c sciec' tion proccdurc should bc uscd whcn the evidence shows substtufliatly the samc or greatcr validity for thc altcr' native than f Dr thc original procedurc. The same prin'ciplcs apply to a acw user who Is deciding what setection procedure to iustittitc,
Si. Q. What are the factor's to be
consldercd in dctcrmining whcthcr thc validity for one prDccdurc is sutistan' tially thc same as or grcater than that of another proccdure?
A. In the azse of a critczion-relatecl validity study, thc factors Includc thc Importance of the critcrla for wiif cii signftcant relationships are found, the m&gnitudc of thc rcIationship be' tween selection proccdurc scorcs and criterion mcasui'es, and thc si'tc and composition of thc sampics uscd, For content validity, the strength of t'al(d' ity evldcnce would depcnd upon tlic propDrtlon of critical and/or (mportant Job bchaviors nicasurcd. and the extcnt to which tlic scicctioii piocc' dure resembles actual work samples or Work behavfors. Where scltctloii Dro ccdurcs .ha'c becn vafldated by differ' eat strategics. or by construct validity. the determination should bc madc on a case by case basis,
52. Q. The Guid&incs rcquirc con.skIeration of aitcrnative proccdui'cs and aiternativc methods of use, in light of the evidencc of vaild!ty and utility and
tiic degi'ce of act'crse inwact of thc procedure. flow can a uscr know that any sciection proccdnrc with an ad'
versc impact is lawful? A. Thc Uniform Guidelines (Scctlon
5G expressly permlt tiic wse of a procedure in a manucr supported by the cvidence of validity and utility, cccii if another mcthod of usc IIM a lesser ad- -verse impact. With respcct to consIdi" ation of aiternativc. scir,ctioti proec' durcs, if thc uscr madc a reasojiabic effort to bccome awarc of aiu'rnat%vc proccclures. has coitsldcrcd them and Invcstlgatcd thosc vhicb appcar suitabic as a part of thc validity study, and has shown validity for a proce' dtire, the tiscr has compiicd with the Uniform Guidclincs, Thc bnrdcn is
then on the person challenging the procedure to show that thcrc is an. other proccdure with bettcr or sub'
stantially cquai validity Which wilt ac' complish the samc iegltimatc business purposes with less adverse impact. Suctton 3B. Sec also, Albemarle Paper Co. v, Moody, 422 Us. 405.
53, Q, Arc the Guldeiluics coiiststent
with thc decision of t)ic Supreifte
Court in Furnco Construction Corp. v,
Waters, - U.S. -, 98 5. Ct. 2943
(l97B wherc the Court stated: 'Title
FDERAt REGISTEL VOL. 44, NO. 43fRIDAY, MAR04 2, 1979
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VU does not impose a giuty to adopt a hiring procedure that maximizes hthlngof minority employees."
A. Yes. The quoted statement in Funzeo v Waier3 was made on a record where there was no adverse
Impact in the hiring process, no different treatment, no intentional discrimination. and no eontractual obligations under Efl. 11246. Section 3B of the Guidelines is predicated upon a finding of adverse Impact. Section 3B mdicats that, when two or more selection procedures are available whieh serve a legitimate business purpose with subatantlally equal validity, the user should use the one whieh has been demonstrated to have, the lesser adverse Imptet. Part V of the Overview of the Uniform GuideLines. in eLaborating on this prineipie. states: "FederaleQuaj employment opportunity law has added a reqUirement to the proeess of validation. In condueting a validation study. the employer should consider available alternatives whieh will achieve its legitimate purpose with lesser adverse Impact."
Section 3B of the Guidelines Is based on the prineipie enuneisted In the Su-
preme Court decision in Albermafle Paper co. v, Moody, 422 U.S. 405 (L975) that, eve, where job reLatedness has been proven, the availability of other tests or selection devices whieh would also serve the employer's legitimate interest in 'effletent and trustworthy workmanship" without a similarly undesirable raeial ef feet would be evidence that the employer was Using its tests merely as a pretext for discrimination,
Where adverse ftnpaet still exists, even though the seleetion procedure has been validated, there eontinues to be an obligation to eonsider alternative procedures whieh. reduee or remove that adverse iznpaet if an opportunity presents itself to do so with4yt saerificln validity. VThere there is no adverse. Impact, the Funwo prinelpie rather than the Alber,narle prinei-
pie is applieabie.
IV. TECHNICAL STANDARDS
54, Q, How does a user elioose whieh validation strategy to use?
A. A user shquid select a validation strategy or strategies whieh are (1) appropriate for the type of selection procedure, the job, and the employment situation. and (2) technically and administratively feasible. Whatever method of validation is used, the basIv logie is one of predletion: that Is, the presumption that level of performance on the selection procedure wlli, on the average, be Indicative of level of performanee on the job after selection, Thus, a eriterlon-related study, partieulariy a predietive one. isoften regarded as the cIoest to sueh an ideal,
RULES AND REGULATIONS
See American Psyehoioglcfl Associ-
ation StandardS, pp. 26-21. Key eondltions for a eriterion-relat-
S study are a substantial number of
individuals for inclusion In the study,
and a eonaiderabie range of performance on the selection and eriterlon
measur. In addition, reliable and
valid measures of job performance
should be available, or capable of
being developed, Section 14B(1).
Where sueh eircumstanees exist, a
user should consider we of the erite-
non-related strategy. Content validity Is appropriate
where it Is technically and administra-
tively feasible to develop work samples
or measures of operationally defined
skills, knowledges, or abilities whieh
are a necessary prerequisite to observ-
able work behaviors, Content validity Is not appropriate for demonstrating
the validity of tests of mental process.
es or aptitudes or eharacteristics: and
is not appropriate for knowiedges, skilis or abilities which on employee
will bc expected to learn on the job.
Section 14C(1i
The appllcation of a construet valid-
ity strategy to support employee selec-
tion procedures is newer and less de-
veloped than eritenlon-related or eon-
tent validity strategies. Continuing re-
seareh may result in eonstruet validity
becoming more widely used, Because
eonstruet validity represents a gener'
alization of findings, one situation in which eonstruct vafldty might hold
partdeular promise is that where It Is
desirable to use the same selection
procedures for a variety of jobs. An
overriding eonslderatiori in whether or
not to eonstder eonstruet validation is the availability of an individual with a
high level of expertise in this field.
In some situations only one kind of
validation study, is likely to be appro-
priate. More than one strategy may be
possible In other eircumstanees, in
whieh .eae ,.admln'isttative consider-
ations sueh as, time and expense may be decisive. A combination of ap-
proaches maY be feasible and desir-
able.
55, Q, Why do the Guidelines reeog-
nize only eontent. conztruet and crite-
rion-related validity?
A. These three validation strategies
are recognized in the Guidelines since
they represent al consensus.
thIef
current the
professionprofessional
eonuninunity recognizes new strategies
or substantial modifications of exist-
ing strategies. they will be eonsldered
and, if necessary, ehanges will be made
In the Guidelines, Section 5A.
56. Q.. Why dont the Unifonn
Ouldelines state a preference for eritenon-related validity over content or
construct validity?
X Generally accepted prineiples of
the psyehoioglcal profession support
the uae of criterion-related, content or
construct validity strategies DS appropriate. Axiieriean Psychologleal Association $tandanis, E, pp. 25-28. This use was reeognlzcd by the supreme Court in Wo_slungton v, Davis, 426 U.S. 229,
247. fn, 13. Because the Ouldelinca de-
scribe the conditions under whleh
each validity strategy is inappropriate. there Is no reason to state a general preference for any one validity strat.-
egg.
57, Q, Me the Ouldelines Intended to restrict the development of new testing strategies, psyehoiogicai the ories. methods of job analysis or statis-
tical techniques? A, No. The Ouldelines are eonoerned
with the validity and fairness of seiee tion procedures used in making employment decisions, and are not intended to limit researeh and new deveiopmentt See Question 55.
Q, Is a full job analysis necessary for all validity studies?
A. It is required for all eontcnt and eonstruet studies, but not for all eritenon-related studies. See Sections 14A and 14B(2) Measures of the results or outcomes of work behaviors sueh as produetion rate or error rate may be used without a fuli job analysis where a review of information about the job shows that these eriteria are Important to the employment situation of the user. Sunhlarly, meMures sueh as absenteeism, tardiness or turnover may be used without a full job analysis If these behaviors are shown by a review of Information about the job to be important in the specifie situation, A rating of overall job performanee may be used without a full job analysis only if the user can demonstrate Its appropriateness for the specifie job and employment situation through a study of the job. The Supreme Court held in Albeinarle Paper Co. v, Moody, 422 U.S. 405 (1975), that measures of overall job performnnee should be earefuily developed and their use should be standardized and eontroiied.
Q. Section 53 on interIm use requires the user to have avssflabie substantial evidence of validity. What does this mean?
A. For purposes of eompiianee with 5.1, "substantial evidence" means evidence whivh may-not meet all the validation requirements of the Guidelines but whieh raises a strong iriferenee that ,vaiidity pursuant to these 3tandards will soon be shown. Section 5J is based on the proposition that it would not be an appropriate allocation of Federal resources to bring enforcement proceedings against a user who would soon be able to satisfy fully the standards of the Guidelines. For example, a eriterion-related st1ldy may have produced evidence which meets almost all of the requirements of the Guidelines with the exeeption that the gathering of the'data of test fair-
FWERAt REGtSTU. VOL 44, NQ 43flIDAY MARCH 2. %979
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lies Is still In progre and the fairntis study has not yet produced results. If the correlation coefficient for the group as a whole permits - the strong inference that th selection procedure Is valid, then the selection
procedure may be used on an interim basis pendtng the completion of the fairness study.
60. Q.- What are the potential consequences to a user when a selection procedure Is used on an intenn basis?
A. The fact that the Guidelines
permit interim use of a selection procedure under some conditions does not Immunize the user from liability for back pay, attorney fees and the like. should use of the selection procedure later be found to be in violation of the GuidelInes. Section 53. For this reason, users should take steps to Come into full compliance with the Guidelines as soon as possible. It Is also appropriate for users to consider ways of minimizing adverse Impact during the period of interim use.
6h Q. Must provisions for retesting be allowed for job-knowledge tests. where knowledge of the test content would a&ilst in scoring well on ,it the
second time?
A. The primary intent of the provision for retesting is that an applicant who waz not sciccted should be given another chance. Particularly in the case of Job-knowledge tests, security precautIons may prcclude retesting with the same test after a short time. However, the opportunity for retestlng
should be provided for the saznc job at a later time, when the applicant may have acquired more of the relevant Job
know Ledges
02 Q. Under what circumstances
may a selection procedure be used for
A. Criterion-related and construct validity strategies- are essentially em, piricti, staUstica processes showldg a relationship between performance on the selection procedure and performance on the Job. To Justify ranking under such validity strategies. there-
fore, the User need show mathematical Support for the proposition that persons who receive higher scores on the Procedure 21e likely to perform better on the Job.
Content validity, on the other hand. is primarily a Judgmental process concerned with the adequaty of. the selection procedure as a sample of the work behaviors, Use of a selection procedure on a ranking basis may be supported by content validity if there Is evidence from Job analysis or other empirical data that what Is measured by the Selettion procedure Is aasoclated with differences in levels of Job performance, Section 14C(9) see also Section 80.
Any conclusion that a content validated procedure is appropriate for
ranking must rest on an Inference that higher scores on the procedure ate related to better Job perfonnance. The more closely and completely the selection procedure approximates the important work behaviors,, the easier ft is to make such an inference. Evidence that better performance on the procedure is related to greater productivity or to performance of behaviors of
greater difficulty may also support
such an inference. Where the content and context of
the selection procedure are unlike those of the Job. as. for example. in many paper-and'penciI Job knowledge tests, it s difficult to infer an association between levels of performance on the procedure and on the Job. To support a test of job knowledge on a content iaiidlty basis, there must be evidence of a specific tie-in between each item of knowledge tated and one
or more work behaviors, See Question 79, To. Justify use of such a test for ranking,'lt would aiso have to be demonstrated from empirical evidence
either that mastery of more difficult work behaviors, Or that mastery of a greater scope Of knowledge corre
sponds to a greater scope of important
work behaviors, For example. for a particular ware-
house worker Job. the Job analysis may show that lifting a So-pound obJect is essential, but the Job analysis does not show that lifting heavier obJects is essential Or would result in significantly better job performance. In this case a test of ability to lIft 50 pounds could bc Justified on a content validity basis for a pass/fall determi' nation, However, ranking of andldtes based on relative amount of weight that can be Lifted would be inappropriate.
In another Instanct a Job analysis may reflect that. for the Job of machine operator. reading of simple Instructions is not a maJor part of the Job but is essential, Thus. reading would be a criticai behavior Under the Guidelines. See sectIon 14C(8). since the Job analysis in this example did not aiso show that the ability to read such Instructions more Quickly or to understand more complex materials would be likely to result in better Job performance, a reading test suported by content validity alone should be used on a pass/fall rather than a ranking basis fn such circumstances, use of the test for ranking would have to be supported by evidence from a criterion-related (or construct) validity study.
On thc other hand, In the casc of a person to be hired for a typing pool. the Job ana.Iysis lnayshow that the Job consists almost entirely of typing from manuscript, and that productivity can be measured directly in terms of finished typed copy, Etr such a Job.
typing constitutes not only a critical behavior, but it constitutes moat ot
the Job. A higher score on a test which
measured words per minute typcd, with adJustments for errors. Would therefore lic iikcly to prcdict bettcr Job performance than a significantly lower score. Ranking or grouping based on such a typing test Would therefore be appropriate undcr tho
Guidelines. Q. If selection procedures are ad-
ministered by an employment &ftcncy or a Consultant'for an employcr. is the employer relieved oU responalbiiitica under the Guidelines?
A. No. The employer remains responsible. It Is therefore expected that the employer will have sufficient nformation available to 'shovr (a) What
selection procedures are being used on
Its bchalt 0) the total number of nj. plicants for refcrral by race, sex and ethnLc group: (c) the number of per-
sons. by race. sex and ethnic group, re-
(erred to the employer and (d) the
Impact of thc scicction procedures and evidence of the validity of any such procedure having an adverse impact as
determined above.
A. CRrflRIoN'RELAT vALIDiTY
Q. Undcr what circumstances nifty succcss in training be uscd as a criterion in criterlorpreiated vajidltj
studies? A. Success In training is an appropri-
ate criterion when It is (1) necessary for successful Job performance or has been shown to be related to degree of proficiency on the Job and (2) properly measured. Section 148(3). The measure of success In training should be carefully developed to ensure that factors which are not Job related do not Influence the measure of training auc-
cess. Section 14E(3). Q. When may concurrent validity
be used?
A. A concurrent validity strategy as siinies that the findings from a elitenon-related validity study of current employees can be applied to applicants for thc saznc Job. Therefore, If concur. rent validity Is to be used, dlffcrenccs between the applicant and employee
groups whith might affect validity should be taken Into account, The
user should be particularly concerned with th9se differences between the applicant group and current employces used in the research sample which are caused by work cxpertcnce or othcr work related events or by prior zciection of employees and selection Of thc sample. See Scction 148(4).
Q. Under what circumstances can a selection procedure be supported (on other than an interim basIs) by ft criterion-related validity study doue elsawhere?
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RULES AND REGULATIONS
A. A validity study done elsewhere may provide suffieient evidenee If four
eonditions are met (See. ID): The evidenee from the other stud'
les elearly demonstrates that the proeedure was valid in its use elsewhere.
The Job(s) for whieh the selection procedure will be used elosely matches
the Job(s) in the original study as
shown by a eomparlson of major work behaviors as shown by the job asaly5es in both eontexts.
EvIenee of fairness from the
other studies Is eonsldered for those groups eonstitutlng a significant faetor in the user's labor market. Section 7B(3). Where the evidence is not available the user should conduet an internal study of test fairness, if technieally feasible. Seetion 7B(3).
Proper aceount Is taken of variables whieh might affect the applicability of the study in the new setting. sueh as performanee standards. work methods. representativeness of the sample In terms of experience or other relevant factors. and the eurreney of
the study. Q. What does "unfaIrness of a se-
leetion, procedure" mean? A. When a speeifie score on a selec-
tion procedure has a different mean:' Ing in terms of expeeted job performanee for members of one race, sex or ethnie group than the same seore does I or members of another group, the use of that seleetion procedure may be
unfair for members of one of the
groups. See section 1GV. For example. if members of one group have an average seore of 40 oh the seleetlon proeedure. but perfonn on Lhe Job as well as another group whieh has ax) average seore of 50. then some uses of the seleetion proeedure would be unfair to
the members of the lower scoring
group. See Question 70. Q. When should the user investi-
gate the question of fairness? A. Fairness should be Investigated
generally at the same time that a entenon-related validity study is eondueted. or as soon thereafter as feasi-
ble. Section 14B(8).
Q. Why do the Guidelines re-
the American Psyehologlcal Assoei atlon Standards published in 1974 call for the investigation of test fairness in
eriterlon-related studies wherever feas'
ible (pp. 43-44). Q. What should be done If a se-
lection procedure is unfair for one or more groups in the relevant labor
market? A, The Guidelines discuss three op-
tions. See Seetfon 14B(8Xd). First, the selection Instrument may be 'replaced by another validated instrument whieh is fair to all groups. Seeond, the selection 'instrument may be revised to eliminate the sourees of unfairness.
For example, eertain items may be found to be theonly ones w}iieh cause the unfairness to a partieular group, and these items may be deleted or replaeed by others, Finally, ,revisions may be made in the method of use of the selection procedure to ensure that the probability of being selected Is eompatible with the probability of sue-
eessful job performanee. The Federal enforcement ageneies
recognize that there Is serious debate in the psyehologieal profession on the question of test fairness. and that information on that eoncept Is developing, Aecordingly, the enforcement ageneles will eonsider developments In this field in evaluating actions occasioned by a finding of test unfairness.
Q. How Is test unfairness related to differential validity and to differential predietion?
A, Test unfairness refers to use of selection proeedures based on seores when members of one group eharse-
teristically obtain lower scores than members of another group. and the differenees are not reflected in mea.s tires of job performance. See Seetions
16V and 14B(8)(a), and Question 67.
Differential validity and test unfairness are eoneeptuaiiy dlstinet. Differential validity Is defined as a situation in whieh a given instrument has signifleantly different validity eoeff ieients for different flee. sex or ethnie groups. Use of a test may be unfair to some groups even when differential
72. Q. What options docs a user have If a eriterion'reiated study Is appropriate but Is not feasible because there are not enough persons in the job?
A. There are a number of options the user should consider. depending upon the partleular faets and eircum-
stanees, sueh as:
I. Change the procedure so as to eliminate adverse impact (see Section
6A):
2, Validate a procedure thfough a eontent validity strategy, If Rppropriate (see Section 14C and Questions 54
and 74): 3. Use a seLection procedure validat-
ed elsewhere in conformity with the
Guidelines (see Seetions 7-8 and Question 66):
Engage in a eooperative study with other fneilitics or users (in eooperation with sueh users either bilaterally or through Industry or trade assoeiations or governmental groups). or pa.rtieipate in rescareh studies eondueLed by the state employment aeeurity system, Where different ioeZ%tions are eombined, eare Is needed to insure that the jobs studied are in faet the same and that the study is adequate and in eonformity with the Guidelines (see Seetlons B and 14 and Que3tion
45),
Combine essent(afly similar Jobs into a single study sample. See Section
14B(1).
B. CONTENT vALIDITY
73. Q. Must a seleetion procedure supported by eontent validity be an aetual on the job' sample of work be-
haviors?
A. No. The Guidelines emphasize the importn.nee of a close approxima' tion between the eontent of the selection proeedure and the observable behaviors or produets of the job, so as to minimize the inferential leap between perfonnanee on the seleetion procedure and job perfonnanee. However, the Guidelines also pennit justification onthe basIs of eontent validity of selection procedures measuring knowiedges. skills, or abilities which are not necessarily samples of work behaviors
quire that users look for evidenee of
unfairness? A. The eonsequenees of using unfair
seleetion proeedures are severe in terms of discriminating against appli-
cants on the basis of race, sex or
validity 'is not found. Differential predietion Is a eent.rai
eoneept for one definition of test unfairness. Differential predletion oceurs when the use of the same set of scores systematiealiy overpredlets or under-
if: (1) The knowledge, skill, or ability being measured Is operationally defined in aceord with Seetion 14C(4): and (2) that knowledge, skill. or Rbiiity Is a prerequisite for erlticai or Importent work behaviors. In addition users
ethnie group membership, Aeeording' prediets job performance for members may justify a requirement for train-
ly, these studies should be performed of one group as eompared to members ing, or for experfenee obtained from
routinely where technically feasible of another group.
prior employment or volunteer work,
and appropriate, whether or not the probability of finding unfairness is small. Thus. the Supreme Court mdi-
Other definitions of test unfairness whieh do not relate to differential predietlon may, however, also be appro-
on the basis of eontent validity, even though the prior training or experlenee does not duplicate the job. Sec
eated in Albemarie Paper Co. v, Moody. priately applied to employment deel- Section 14B(6).
422 U.S. 405. that a validation study sions. Thus these Guidelines are not 74. Q. Is the use of a eontent validity
was "materially defleient' beeause. intended to ehoose between fairness strategy appropriate for a procedure
among other reasons, It failed to inves- models as long as the model selected is measuring skills or knowiedges which
tigate fairness where it was not shown appropriate to the maimer in whleh art taught in training alter Initial em-
to be unfeasthle to do so. Moreover. the selection procedure Is used.
ployment?
FEDERAL REGISTER. VOl.. 44. 140. 43HIDAY. MAtCH Z 1919
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1200?
A. Usually not. The Guidelines state (SectIon 14C(1)) that content vaildity is not appropriate where the selectIon
procedure involves knowledges, skIlls. or abilitIes whleh the employee will be expeeted to learn "on the job". The
phrase "on the job" Is Intended to apply to traIning whleh occurs after hiring, promotion or transfer. Howev-
er. if an abIlIty, sueh as speaking and
understanding a language, takes a substantIal length of time to learn. Is required for sueeessful job performftnee. and Is not taught to those InitIal hires
who posse It In &Ivanee. a test for that ability may be supported on a
content validity basIs.
Q. Can a measure of a trait or eonstruet be valIdated on the basis of content valIdIty?
A. No. Traits or construets are by definition underlying eharacterlstics whleh are Intangible and are not dIrectly observable. They are therefore not appropriate for the sampllng ap-
proach of content validity. Some selection procedures. while labeled as con-
struet measures. may aetually be sam-
ples of observable work behaviors. Whatever the label. If the operatIonal defInitions are In fact based upon observable work behaviors, a selectIon procedure measurIng those behaviors may be appropriately supporthd by a content valIdIty strategy. For example. whIle a measure of the construet "dependability" should not be supported on the basth of content validity. promptncs and regularity of attendanee. in a prior work recOrd are frequently inquired into as a part of a selection procedure, and sueh measures may be supported on the basis of content validIty.
Q. May a test whieh measures what the employee has learned in a training program be justIfIed for use in einploy$nent decIsIons on the basis of content valIdity?
A. Yes. WhIle the Guldelinea-(Section 14C(1)) 'note that content valIdity Is ,not an appropriate Strategy for knowledges. skills or abilItIes whleh an employee "will be expected to learn on the job". nothing in the Guidelines suggests that a test 5upported by 'content validIty is not appropriate for de-
tennining what the employee has learned on 'the job. Or In a training program. If the content Of the test is
relevant to' the job. it may be used for
employment decisions sueh 'as retention or assignment. See Section
14C(7).
Q. Is a task analysis necessary to support a aeleetlon procedure based on
content vaHdlty? A. A deseription of all tasks is not it-
qulred by the Guideiinea. However. the job analysis should deseribe all important work behaviors and theft relatIve Importance and their level of diffl-
eulty. Sections 14C(2) and 1SC(3). The
job analysis should focus on observable work behaviors and. the extent
appropriate. observable work produets. and the tasks asoeiated with the important observable work behaviors and/or work produets. The job analysis should Identify how the eritiesi or important work behaviors are used in the job. .and should support the content of the selection procedure.
Q. What Is required to show the content validity of a paper-and-penef I test that is intended to approximate work behaviors?
A. Where a test is intended to replieate a work behavior, content validity is established by a demonstratIon of the simIlaritIes between the test and
the job with respect to behavIors. produets. and the surrounding envi-
ronmental conditions. Section 148(4). Paper-and-pencil tests whieh are in-
tended to replIcate a work behavIor are' most likely to be approprIate where work behavIors are performed in paper and penell form (e.g.. editing
and bookkeeping) Paper-and-penetl tests of effectiveness in interpersonal
relations (e.g.. snies or supervision), or of physIcal activIties (ap.. automobile repair) or abIlIty to fnetlon properly under danger (e.g., firefIghters) generally are not elose enough approximations of work behaviors to show content valldlty.
The appropriateness of testa of job knowledge, whether or not in peneli and paper form. ,is nddrcssed in QuestIon 79.
79, Q. What b reQuired to show the
content valIdIty of a test of a job
knowledge?
A. There must be a defIned, well ree-
ognized body of lnionnatlon, and
know ledge of We Information must be prerequisite to performanee of the re-
quired work behaviors- The work behavIor(s) to Whleh each knowledge is related should be Identified on an Item by item basis. The-test should fairly sample the Information that is actually used by the employee en the job, so that the level of dlffleuitv of the test Items should eorrespond to the 'level of ditfieulty of the knowl-
edge as used in the work behavIor. $ee Section 14C( I) *nd (4).
HO. Q. Under content validIty. may a
sdeetlon procedure for entry into a job be JustifIed on the grounds that the knowledges. skllis or abilities measured by the selection proeedure are prerequisites to successful per-
formance in a trainIng prografli? A. Yes, but only If the trainIng mate-
rial and the trtlning program elosely approximate the eoatent and level of diffleulty of the job and If the knowiedges. skills or abilities are not those taught In the training program. For example: if training muterlak are at a level of reading dfffleuity substantIally in exeess of the reading dLffiiulty of
mateklais used on the job, the Oulde. lines Would not permit justificatIon on a content valIdity basis of a reading test based on those traIning materlth for entry Into the job.
Under the'Guidelines a trainIng prograin Itself is a selectIon proeedure If passing It is prereQuisIte to retention or advaneement. See Seetion 2C and 14C(17). As such, the content of the trainIng program may only be justified by the relationship between the program and erltleal or Important behav-
iors of the job Itself, or through a
demonstration of the relatIonship between measures of performanee in training and measures of job perform-
ance.
Under the example Cven above. therefore. where the requirementa In
the traInIng materIals exceed those on
the job, the training program JtseIt
eould not be validated on a content ValIdIty basis if passing It is a basIs for retentIon or promotioit
C, constRuct vALwtTy
81. Q, In Scction 5. "GeneraL Stand-
ards for Validity Studies." construet validIty is Identified as no less acceptable than erlterlon-related and content valIdity. However. the specifle requIrements for construet valIdity. In SectIon 14!). seem to limit the generslIzabllIty of construet valIdity to the rules governing erlterlon-related valIdity. Can this apparent Ineonsis-
teney be reconelled?
A. Yes. In view of the developing nature of construet' valtdation for em-
ployment selectton procedures, the ap-
proach taken coneerning the gencralizablllty of eonstruet validity (seetion 14D) is intended to be a cautloua one. However, eonstruet validity may
be generalized in ehtunistances where transportability of tests supported on the basis of eriterlon-related v&Idlty would not be appropriate. In establishing transportabIlIty of eriterlon-relatS validity, the jobs should have substantially the same major work behaylots. Section 78(2)- Construet valtdLty, on the other hand, allows for sItuations where only some of the Impor-
tant work behaviora are the same.
Thus, well-established measures of the
construet whIch underlie partleular work behavIors and whleh have been shown to be valId for some jobs may be generalized to other jobs whieh
have some of the saute work behaviors but whleh are dIfferent with respect to other work bchavlors. Section 14D(4),
As further research and professIonal guidance on construct valIdIty In employment situatIons emerge. additIonal extensions of eonstruet validity (or employee selection nrny become generally accepted. in the profession. The ageneles encourage further research and professional guidance with respect
FEDEL&t REG1STU. VOL. 44, NO. 43FWAY, MAR04 Z *919
I FHMAN flfl2Rl
12008
to the appropriate ue of construct va-
lidity.
V. Rtcoirns AND DOCuMENTATiON
Q. Do the Guidelines have simplified recordkeeping for small users (employers who employ one hundred or fewer employees and other users
not required to (lie EEQ-1. 0 scQ. re-
ports)?
A. Yes. Although small users are
fully covered by Pederal equal employment opportunity law. the Guidcllnes havc reduced their record- kccping burdcn. See option in Section 15A(1). Thus, small users need not make adverse impact determinations nor are they required to keep applicant data on a Job-by-job basis. The agencies also recognize that a small user may find that some or all validation strategies are not feasible. See Question 54. If a. small user has reason to believe that its selection procedures hive adverse impact and validation is not feasible. It should consider othcr options. See Sections IA and 8 and Questions
31. 38.Q45,.I6s6.thanedr1e2q. uirement in the
Guidelines that users niakitain records of the race, national origin, and sex of employees and applicants constitution-
.1?
A. Yes. Pin example, the United States Court of Appeals for the First
Circuit rejected a challenge on consti-
tutional and other grounds to the
Equal Employment Opportunity Commission regulations requiring State and local governmental units to furnish information as to race, national origin and sex of employees. United States v, New Hampshire, 539 P. 3d 211 (1st Cir, 1916). cert. denied, sub nom. New Hampshire V. UnitS States 429
u.s. 1023. The Court held that the recordkeeping and reporting require-
inents promulgated under Title VU of the Civil Rights AcLof,1a64, as amended. were reasonably necessary for the Pederal agency to determine whether the state was in compliance with Title VU and thus were authorized and consututional, The same legal principles apply to recordkeeping with respect to applicants.
Under the Supremacy Clause of the Constitution, the Pedera] law requiring maintenance of records identifying race. sex arid national origin oven-ides any contrary provision of State ia*, See Question 8.
The agencies recognize, however. that such laws have been enacted to prevent misuse of this information, Thus, employers should take appropriate steps to ensure proper use of aU
data. See Question #88, Q, Is the user obliged to keep rcc-
ords which show whether its selection procrces have an adverse impact on race, sex. or ethnic groups?
RULES AND REGULATIONS -
A. Yes. Under the Guidelines users ent px-ocedurcs that capture thc ncces
are obliged to rnaint#Jn evidence Indi- sary information, Where nppilcations
cating the impact which their selection processes have on identifiable
are made in person, a user may main-
tan a log or applicant flow chart
race, sex or ethnic groups, Scctions 4 based upon visual obscrvatiOn, idcnti-
A and B. If the selection process for a fying the number of persons exprcss-
job does have an aclvcrse impact on ing an intercst. by scx and by racc or
one or more such groups, the user is national origin: may in sonic clrctim-
expected to maintain records showing stances rely upon personal knowicdge
thc impact for the Individual proce- of the uscr: or may rely upon scif-idcn-
dures. Section 15A(2),
tification, Where applications arc not
Q. What are the recordkeeping made in person and thc applicants arc
obligations of a user who cannot dcter- not personally known to thc cmpioyer.
mine whether a scietion process for a seif.identification may be approprlatc.
job has actvcr&e impact because It Wherever a seif-idcntificat.ion form is
makes an thsatficlent number of scie& used. the employer should ad'Isc thc
tions for that job in a year?
applicant that Identification by racc,
A. In such circumstances the user sex and national origin Issought. not
should collect. maintain, and havc for empioymczit dccislons, but for
available information on the impact of record.keeping tn compihmcc with the selection process and the compo- Pederal law, Such self-identifIcation
nent procedures until it can detcrmine forms should bc kept separatcly from
that adverse Impact does not exist for the application, and should not be a
the overall process or until the job has basis for empioyrncnt dcc!sions: and
changed substantially, Section the applicants should be so adviscd,
15A(2)(c),
See Section 4D.
Q. Should appikant and selection 89. Q. What information should bc
in(onimtlon be makitalned for race or Included in documenting a validity
ethnic groups constituting less than study for purposes of thcsc Ouldc-
2% of the labor forvc and the appli- ilncs?
cants?
A. Generally. rcports of validity
A. Small employers and other small studies should contain all the inforina-
users are not obliged to keep such rec- tion nccessary to permit an cnforce-
ords. Section 15A(i), Employers with ment agency to conclude whethcr a Se-
more than 100 employed and othcr lection procedure has becn validated.
uacra required to file LEO-i et seq. re- information that is critical to this de-
ports should xnaintaiii rccords and termination is denotcd in Section 15 of
other intonnation uvou which impact the Guldcilnes by thc word "(esccn-
determinations could be made. because tial)",
section 15A2 require.s the maintenancc Any reports compietcd after Septem-
of such information for "any of the ber 25. 1918. (thc effectivc datc of the
groups for which records are called for Guidelines) which do not contain this
by section 4B above." See also. Section information will be considcred Incom-
4k picte by thc agencics unicss thcre is
No user. regard1es of size, Is re- good rcason for not Including thc in-
Quired to make adverse impact detcr- formation, Users should thcrcforc pre-
mtnations (or race or ethnic groups pare t'alidatlon reports according to
constituting less than 2% of the labor the format of Section 15 of the Guidc-
-force and the applicants, See Question lines, and should carcfuiiy document
16. the reasons if any of thc information
81, Q. Should information be maIn- labeled "(esscntialy' is missing.
tained which identifies applicants and The major ciements for all types of
persons selected both by sex and by validation studies Include the follow-
race or ethnic group?
ing:
A. Yes. Although Ihc Pederal agen- When and where the study was con-
cies have decided not to require com- ducted.
putations of adverse Impact by sub-. A description of the selection proce-
groups (white males. black males. dure, how it is used. and the results by
white femalcs, black femalessee race. sex. and ethnic group. Question 11). the Guidelines call for How the job was analyzed or rc-
record keeping which allows identiftca- viewed and what Information was ob-
tion of persons by sex. combined with tained from this Job analysior review.
race or ethnic group, so as to permlt The evidence demonstrating that
the identification of discriminatory the seicction procedure is related to
practices on any such basis. Section 4A the job. The nature of this evidcnce
and 4B.
varies. dcpending upon the strategy
88. Q. 110w should a user collect data uscd,
on race. sex or ethnic classifications What aflernatlyc selection proce-
for purposes of determining the dures and alternative mcthods of
Impact of selection procedures?
using the sciection procedure were
A. The Guidelines have not specified studied and the results of this study.
any particular procedure, and the en- The name. address and telephone
forcement agencies will acept d'ttfer- number of a contact person who can
FEDnAL RtGI$TER. VOL 44. NO, 43UtDAY. MARCH 2. W19
I FHMAN flfliR2
RULES ANO REGULATIONS
provide further information about the work behaviors which involvc thc con-
study.
struct.
The documentation requirements for each validation strategy are set forth in detail in Section 15 B. C. D. E. P. and 0. Among the requirements for
ematch validity strategy are the follow-
Criterion-Related Validity A description of the criterion mcas' ures of job performance how and why they were sclected. and how they were
used to evaluate employees. A descrtpt(on of the sample used In
the study, how it was selected, and the
90. Q, Although the rccords callcd for undcr "Source Data", Scctton 15B(ll) and section 150(11). arc not listed as "Essential", the Guldelincs state that each user should maintain such records, and have thcm a'aIlabIc
upon request of a cornptiancc agency. Are these records necessary? Does thc absence of complete records precludc the further use of research data com-
piled prior to the issuancc of the
Guidelines?
size Of each race, sex, or ethnic group A. The Guldeilnes require the main-
in it,.
tenance of these records in some form
A description of the statistical meth- "as a necessary part of the study."
ods used to determine whether scores Section 15A(3)(c), However, sudh rcc-
on the selection procedure are related orda need not be compiled or mainto scores on the criterion measures of tained in any specLfic format. Thc
job performance, and the results of term "Essential" as used In the Oulde-
these statistical calculations.
lines refers to information considered
Content, Validity
essential to the validity rcport. Section
The content of the job, as identified l5A(3flb). The Source Data records
from the job anab'sls.
need not be included with rcports of
The content of the selection proce- validation or other formal rcports
dure.
until and unless they are spcclfically
The evidence demonstrating that requested U)'- B compliance agency.
the content of the selection procedure is a representative sample of the, con-
The absence of complete rccords does
not prcclude use of rescarch data
tent of the Job.
based on those records that are a'aila-
Constnwt Validity
Me. Validation studies submlttcd to
A definition of the construct and comply with the requirements of tlic
how It relates to other constructs In Ouldeltnes may be considered mad-
the Paychoidgical literature.
equate to the extent that Important
The evidence that the selection pro- data are missing or there Is evidence
cedure measures the cqnstruct.-
that the collected data are inaccurate.
The evidence showing that the
measure of the construct Is related to (FR Doe, 79-6323 Filed 3-1-19: 8:45 .unJ
12009
waAt REGSTER VOL 44, NO. 43aWAY. MARDI 2. DiV
I FHMAN flfl482
% ''
..%
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I FHMAN OIE%R&
)'wage survey
WAGE SURVEY
of Job titles
2 Packer
South Plainfield Current Pate
$7.30
South Plainfield Proposed lOt
$8.00
Chevron 18.54
Tenneco 19.35
Merican Cyanald
Kati. Lead Industries
19.09
Sorvey Averate
u.n
S4'ney Average vs. Cyprus Proposed
I Ott fereoce Survey Avenge and Proposed
Uareboue Plan
$7.40
1
Mobil tqutp. Ope.
$7.50
$8.10 $8.20
$8.54
$9.79
$8.35 $8.35
$9.15
s.,i
tJ.35
1.33 s-.is
II
1 $111 Operator
$7.90
$8.60
. $8.54
$9.35
W3S
$Lo9
$8.83
1-23
NecMnic
18.70
19.40
49.50
flO.49
18.90
19.98
19.77
6 TOTAL
Straight the Average Fate List Incrust tber Hourly (aployees
i.ion
Deotal nan
$7.68
6 Ho
$8.38
.
$8.04 6/77f82
- 75
AFL.ClO Yes
$9.59 4/1/82
0CM
$8.49 1/75/82 680 lOW Yes
$9.33
7/1/82
575 0CM Yes
$9.%
$-.68
MiKassociates
JTime sharing o(computerized data, programmed to user specifications.
1983 Survey of Wage Rates and blorking Conditions SOUTH PLAINFIELD, NJ AREA
Mr. Keith Lehman Cyprus Industrial Minerals Metuchen & Harmich Roads South Plainfield, NJ 07080
Dear Mr. Lehman:
Chevron Chemical Company has asked me to send you a copy of the report of the results of their recent mail update of the 1980 wage survey conducted in the South Plainfield area. Companies that participated in the survey were:
American Cyanainid Co. Tingley Rubber Corp. Cyprus Industria' Minerals - Northeastern Products Co. -...Union Carbide Corp. E. R. Squibb & Sons, Inc. National Starch & Chemical Corp.
Bound Brook South Plainfield
South Nainfied
South Plainfield Bound Brook New Brunswick Plainfield
The report consists of:
Response to Wage Rate questionnaire - These data identify the job(s) In your company that was/were evaluated against the Chevron job and show how your wage rates were adjusted because of differences in job value.
Summary of Adjusted Rates - This summarizes each of the participant's adjusted rates for the jobs in the survey. Your rate can be determined from the adjustment shown on your copy of the Response to Wage Rate Questionnaire.
Responses to General Working Conditions - This identifies your individual responses to the General Questionnaire.
Summary of General Working Conditions - This summarizes all company responses to the General questionnaire.
If you have any questions on survey results or have difficulty understanding data, etc., please call MJK Associates in Santa Clara (408-247-5102). Thank you again for your participation.
Very truly yours,
Enclosure
Mi-s. Susan T. Held
President
122 Saratoga Ave Suite 11, Santa Clara, CA 95050 408/247-5102
I FHMAN nnaai
***GENERAL WORKING CONDITIONS*** SURVEY -- SO. PLNFLD.,N.J. O&M JOBS
DATE; 07/01/33 PAGE: 01
NOTE: SEE ATTACHED GENERAL QUESTIONNAIRE FOR EXPLANATION OF ITEM
(04) UNION REPRESENTED: NO- 2 YES- 6
SHIFT DIFFERENTIALS: AFTERNOON(EQ. 4-MIDNIGHT)/GRAVEYARD(EG. MIDNIGHT-8)
7.10.00/7.10.00 S 0.35/S 0.50 S 0.35/S 0.40 S 0.25/S 0.25 $ 0.23/S 0.34 S 0.19/S 0.38 5 0.15/5 0.25 S 0.08/S 0.15
OTHER: OVER 8 HOURS GETS 2X
SAT. BASE + S.50/HR;SUN. BASE + $1.00/HR
PAY OR PREMIUM FACTORS (TOTAL PAY = STRAIGHT-TIME PAY FOR HOUR\S WORKED TIMES FACTOR)
PAY FOR 6TH CONSECUTIVE DAY
1.50: 8 COMPANIES
PAY FOR 7TH CONSECUTIVE DAY
1.50: 2 COMPANIES
2.90: 6 COMPANIES
PAY FOR SATURDAY (AS REG. WORK WEEK DAY)
1.00: 3 COMPANIES
1.50: 3 COMPANIES
PAY FOR SUNDAY (AS REG. WORK WEEK DAY)
1.00: 3 COMPANIES
1.50: 1 COMPANY
2.00: 3 COMPANIES
(15?
OVERrUlE MEAL ALLOWANCE
S/MEAL 3.25 2.50 1.30
REASONAflLE AMOUNT - 3 COMPANIES
COST OF LIVING ALLOWANCE: NO- 6 YES-
2
VACATIONS - YEARS OF SERVICE REQUIRED FOR:
1 WEEK:
1.00: 4 COM!ANIES
(-p
2 WEEKS:
1.00: 4 COMPANIES
fl
2.00; 2 COMPANIES
3.00: 2 COMPANIES
I FI4MAN nn:;ss
***OENERAL WORKING CONDITIONS*** SURVEY -- SO. PLNFLD.,N.J. O&M JOBS
DATE: 07/01/33 PAGE; 02
3 WEEKS:
5.00: 7 COMPANIES
io.00: 1 COMPANY
4 WEEKS:
10.00: 4 COMPANIES
12.00: 2 COMPANIES
15.001 1 COMPANY
5 WEEKS:
20.00: 6 COMPANIES
24.00: 1 COMPANY
6 WEEKS:
25.00: 1 COMPANY
OTHER VACATIONS: BL BL
30.00: 3 COMPANIES
(16)
\
HOLIDAYS:
OVERALL AVERAGE 11.1
01-NEW YEARS DAY 03-JULY 4TH 05-THANKSGIVING DAY 07-PRESIDENT DAY/WASH. BIRTHDAY 09-EASTER MONDAY 11-VETERAN'S DAY 13-DAY AFTER THANKSGIVING
15-DAY AFTER CHRISTMAS 17-FLAG DAY 19-DAY BEFORE NEW YEARS DAY 21-MARTIN L. KING'S BIRTHDAY 23-COLUMBUS DAY 2$-FLOATING HOLIDAY- 1/YR. 27-FLOATING HOLIDAY- 3/YR. 29-SPECIAL HOLIDAY- 1/YR.
8 S S
5
1
o 8
1
0
2 0 2 2 0
2
02-MEMORIAL DAY 04-LABOR DAY 06-CHRISTMAS DAY 08-GOOD FRIDAY 10-JULY 3RD 12-DAY BEFORE THANKSGIVING 14-DAY BEFORE CHRISTMAS
16-EMPLOYEE'S BIRTHDAY 18-PERSONAL HOLIDAY 20-LINCOLN'S BIRTHDAY 22-JULY 5 24-SPECIAL HOLIDAY- 3/YR. 26"FLOATING HOLIDAY- 2/YR.
28-FLOATING HOLIDAY- 4/YR. 30-SPECIAL HOLIDAY- 2/YR.
$ S a S 0 0 7
1
0
1
a 0
1
I)
EMPLOYEE RECEIVED GUARANTEED PAY FOR HOLIDAY: NO'- 1 YES- 7
PAY FACTOR HOLIDAY WORKED (TOTAL HOLIDAY PAYSTRAIGHT-TIME PAY FOR HOURS WORKED TIMES FACTOR)
FIRST $ HOURS 2.50: 6 COMPANIES
3.00: 2 COMPANIES
OVER S HOURS 1.50:4 COMPANIES
2.50: 1 COMPANY
3.00: 2 CoMPANIES
(19)
SERVICE REQUIREMENT FOR HOLIDAY PAY
1.00: 4 COMPANIES 60.00: 2: COMPANIES
DAYS 5.00: 1 COMPANY
30.00: 1 COMPANY
I FHMAN flflaRA
***SLJMMARY OF ADJUSTED RATES - ALL PART ICIPANTS*** SURVEY - SO. PLNFLD. N.J. OFFICE JOBS
DATE: 07/01/83 PAGE:! 01 OF 01
CHEVRON
PARTICIPANT'S RATES - SEE NOTE BELOW
JOB JOB NO. TITLE
1. MKTNG ASST 01 2. tRAFFIC CL 02 3. LD STENO 02 4. HO ACCT CL 02 5. SR STENO 03 6. PROD AC CL 03 7. PYRL&ACCTS 03 8. GENL STENO 04 9. KEY P OPR 04 10. TYP/RECEP 05
11. FILE CLRK 05 12. ENTRY LVL
12.55 10.74 11.22 11.22 10.06
9.87 10.61
8.06 8.22 8.15 7.97
6.43
10.16
10.74 10.74
9.29 9.29 9.29 7.76 8.06 7.36 7.32 5.97
9.73
10.71 10.67
8.42 8.56 8.53 7.63
7.37
7.30 6.92 5.79
9.61
8.36 7.83 7.22 7.28 6.56 7.15
5.25
7.60 7.66
6.92
6.6* 5.87
NOTE: RATES FOR EACH PARTICIPATING COMPANY HAVE BEEN ADJUSTED - CONSIDERING 1) STRENGTH OF PARTICIPANT'S JOBS VERSUS CHEVRON'S AND 2) WEIGHTED AVERAGE OF PARTICIPANT'S JOBS AT EACH CHEVRON JOB LEVEL.
I FI-IMAN flfl29fl
***$IJNMARY OF ADJUSTED RATES - ALL PARTICIPANTS*** SURVEY - SO.PLNFLLI,N.J. TECHNICIAN JOBS
DArE: 07/01/83 PAGE: 01 OF 01
CHEVRON
PARTICIPANTS RATES - SEE NOTE BELOW
JOB JOB '40. TITLE
1. SR LAB AN 2. LAB ANAL 3. QC TECH 4. LAB TECH 5. DRFTSMN A
6. DRFTSMN B
7. EIRFTSMN C
T2 T3
T3 T4
Ti
T2 T3
i?.82 11.04 11.04 9.59 14.67 12.70 11.04
12.70 10.71
8.68 12.76 10.62
12.40 10.58
8.59
11.54
396
3.43
7.54 7.00
6.38
IOTE: RATES FOR EACH PARTICIPATING COMPANY HAVE BEEN ADJUSTED - CONSIDERING 1) STRENGTH OF PARTICIPAWT'S JOBS VERSUS CHEVRON'S AND 2) WEIGHTED AVERAGE OF PARTICIPANT'S JOBS AT EACH CHEVRON JOB LEVEL.
I FHMAN nngj
***3tJj'IMARY OF ADJUSTED RATES - ALL PARTICIPANTS*** SURVEY - SO. PLNFLD.,N.J. O&N JOBS
DATE: 07/01/83 PAGE: 01 OF 01
CHEVRON
PARTICIPANT'S RATES - SEE NOTE BELOW
OR cJOB
10. TITLE
t. SR MTCE RPN 1 MTCE RPRPIN 2
'4 SR OPR
LD WHSEMAN
6. OPERATOR A
OPERATOR 9 8. OPERATOR C
TRAINEE 2A
0. TRAINEE 29
TRAINEE 1 TRAIN CAND
3 3
4 4 4
5 5 6 7
12.25 10.72
1110..551S.11O1.4.070
11.23
.9.58
11:18 10.72 10.50 10.04 10.Z0 10.04 8.28 10.20 9.12
10:11 10.10 9.09
10.24 10.18 -9.78
8.90 8.77 8.54
.9.47 8.77 8.54
8.77 8.28
.
.88..S148
'88.0.308
8.18
9.24 8.43 8.03
3.18 7.92 7.52
c-ti4
10.75 10 4 9.50 . .40 9.06
9.09 8.77 8.38 8.10
7.46 7.29
9.86 9.35 8.49 8.53 7.65
6.56
JOTE: RATES FOR EACH PARTICIPATING COMPANY HAVE BEEN ADJUSTED - CONSIDERING 1) STRENGTH OF PARTICIPANT'S JOBS VERSUS CHEVRON'S AND 2) WEIGHTED AVERAGE OF PARTICIPANT' S JOBS AT EACH CHEVRON JOB LEVEL.
I FHMAN flflaP2
a**RESPONSE TO WAGE RATE QUESTIONNAIRE*** CHEVRON CHEMICAL CO. -- SO. PLNFLD.PN.J. O&M JOBS
DATE: 07/01/83
PAGE'
04
CHEVRON
CYPRUS INDUSTRIAL MINERALS CO.
JOB JOB
JOB JOB
NO. TITLE - NO. TITLE
POPN RATE EVALUATION ADJUSTED RATE SEE SUMMARY PAGE
1.0 SR MTCE RPM 1
2.0 MTCE RPRMN 2 2.0 MECHANIC
2.0 9.40
=
9.40
3.0 HD PACKER 2
4.0 SR OPR
3 4.0 MILL OPERATOR 1.0 8.90
=
8.90
5.0 LD WHSEMAN 3 6.0 OPERATOR A 4
7.0 OPERATOR B 4 7.0 WAREHOUSEMAN 1.0 8.10
=
8.10
8.0 OPERATOR C 4 9.0 TRAINEE 2A 5
9.0 PACKER
2.0 8.00
=
8.00
10.0 TRAINEE 28 5 11.0 TRAINEE 1 6 12.0 TRAIN CAND 7
NOTE: + MEANS PARTICIPANT'S JOB IS STRONGER THAN CHEVRON'S JOB = MEANS PARTICIPANT'S JOB IS EQUAL TO CHEVRON'S JOB - MEANS PARTICIPANT'S JOB IS WEAKER THAN CHEVRON'S JOB
CHEVRON DOES NOT RECEIVE A COPY OF THESE DATA
I FHMAN nnaga
***RESPONSE TO WAGE RATE QLJESTIONNAIRE*** CHEVRON CHEMICAL CO. -- SO.PLNFLDN.J. TECHNICIAN JOBS
DATE: 07/0/83
PAGE:
CHEVRON
JOB JOB NO. TITLE
CYPRUS INDUSTRIAL MINERALS CO.
JOB JOB NO. TITLE
POPN RATE EVALUATION ADJUSTED RATE SEE SUMMARY PAGE
1.0 SR LAB AN T2 2.0 LAB ANAL T3 3.0 QC TECH T3
4.0 LAB TECH T4 4.0 LAB TECH
1.0 7.00
=
7.00
5.0 DRFTSMN A Ti 6.0 DRFTSMN B T2 7.0 DRFTSMN C T3
NOTE: 4 MEANS PARTICIPANT'S JOB IS STRONGER THAN CHEVRON'S JOB = MEANS PARTICIPANT'S JOB IS EQUAL TO CHEVROWS JOB
- MEANS PARTICIPANT'S JOB IS WEAKER THAN CHEVRON'S JOB
CHEVRON DOES NOT RECEIVE A COPY OF THESE DATA
I FHMAN flfl2A&
(04) (19)
(21.)
(22)
(23) (17) (19)
***GENERAL WORKING CONDITIONS*** SURVEY -- SO. PLNFLD.'N.J. 08CM JOBS
DATE: 07/01/83 PAGE: 07 OF 08
WORKING CONDITIONS
PARTICIPATING COMPANY CYPRUS INDUSTRIAL MINERALS CO.
UNION
N
SHIFT DIFFERENTIALS AFTERNOON( EG 4-MIDNIGHT) GRAVEYARD( EG MIDNIGHT-8)
* 0.15 $ 0.25
PAY OR PREMIUM FACTOR (TOTAL PAY STRAIGHT-TIME PAY FOR HRS WORKED TIMES FACTOR)
6TH CONSECUTIVE DAY (RATE)
1.50
7TH CONSECUTIVE DAY (RATE)
2.00
SAT(AS REQ. WORK WEEK DAY)
1.00
SUN(AS REG. WORK WEEK DAY)
1.00
OVERTIME MEAL ALLOWANCE
0.00
COST OF LIVING ALLOWANCE FREQUENCY SIZE
N
VACATIONS - YEARS OF SERVICE REQUIRED FOR:
1WEEKI
2 WEEKS: 3 WEEKS:
4 WEEKS: 5 WEEKS:
6 WEEKS: OTHER:
1.0 3.0 10.0
0.0 0.0
0.0 BL
OVERALL WAGE DATA LOWEST STRAIGHT-TIME PAID HIGHEST STRAIGHT-TIME PAID
AVERAGE STRAIGHT-TIME PAID
8.00 9.40 8.50
HOLIDAYS GUARANTEED PAY PREMIUM FACTOR(TOTAL HOLIDAY PAYSTRAIGHTTIME PAY FOR HOURS WORKED TIMES FACTOR):
FIRST 8 HOURS OVER 8 HOURS
SERVICE REQUIREMENT
N
2 50 3.00
ID
I FHMAN flfl295
"GENERAL WORKING CONDITIONS"
SURVEY -- SO. PLNFLD.,N.J. O&M JOBS
DATE: 07/01/83 PAGE: 08 OF 08
WORKING CONDITIONS
PARTICIPATING COMPANY CYPRUS LNDIJSTRLAL MINERALS CO.
(16)
RECOGNIZED HOLIDAYS
01-NEW YEARS DAY 02-MEMORIAL DAY 03-JULY 4TH 04-LABOR DAY 05-THANKSGIVING DAY 06-CHRISTMAS DAY 07-PRESIDENT DAY/WASH. BIRTHDAY 08-GOOD FRIDAY 09-EASTER MONDAY 10-JULY 3RD 11-VETERAN'S DAY 12-DAY BEFORE THANKSGIVING 13-DAY AFTER THANKSGIVING 14-DAY BEFORE CHRISTMAS 1Z-DAY AFTER CHRISTMAS 16-EMPLOYEE'S BIRTHDAY 17-FLAG DAY 18-PERSONAL HOL IDAY 19-DAY BEFORE NEW YEARS DAY 20-LINCOLN'S BIRTHDAY 21-MARTIN L. KING'S BIRTHDAY 22-JULY Z 23-COLUMBUS DAY 24-SPECIAL HOLIDAY- 3/YR. 25-FLOATING HOLIDAY- 1/YR. 26-FLOATING HOLIDAY- 2/YR. 27-FLOAT ING HOLIDAY- 3/YR. 28-FLOATING HOLIDAY- 4/YR. 29-SPECIAL HOLIDAY- 1/YR. 30-SPECIAL HOLIDAY- 2/YR.
Y Y Y Y Y Y Y
Y Y Y
Y
I FHMAN flflaSR
September 20, 1983
Confidential
6.11. L'eppard
7000 Building H/C 5218
't<. .:' 1'
1:t::
Hourly Wage Zncrease - South Plainfield
The CDI Talc Division requests authorization to grant a 5.3% across-the-board general wage increase for the 6 non-represent employees in the South Plainfield mill, effective October 1, 1983. straight time annualized cost of the proposed increase is $5,616.
The
Zn the past, Chevron Chemicals and Tenneco Chemicals were surveyed due to their inunediate proximity to the South flainfield mill. This year, 1enneco would not participate in our wage survey. As a result, this wage proposal is based on the June 1983 new hourly rates (or Chevron Chemicals. The 25 union employees at Chevron received a 5% across-theboard generalwage increase on June 27, 1983. This 5% increase resulted in a 43C increase for the lowest hourly classification up to a 4k increase Co the highest hourly clasificacion. On an average, wages rose 44; per hour to a 1983 straight tine average of $9.28 per hour. The results of this wage curvey are attached.
The general hourly wages In South Plainfield have historically been lower than In other South Plainfield, New Jersey companies. This is due to the South Pltinfield ares being highly industrialized with a concentration of unionized coipanies.
The proposed wage increase for South Plainfield hourly employees will result in a wage scale lower than competition. Due to the 1w leveL of business and resulting hourly lay-of fs experienced at South Plainfield during 1983 and projected for 1984, it is local management's contention that this proposal represents an equitable increase.
The current and proposa straight tine rates for hourly employees are as follows:
No. of Employees
Hourly Classified
Current Rate
Proposed 10-1-83 Rate
2 Packer 1 warehouse Man 1 Hobil Equip. Opr. 1 Mill Operator 1 Hechanic
Straight Time Average
$8.00 8.10 8.20 - 8.60 9.40
8.46
*8. 45
8.55 8.65 9.05 9.85
8.91
I FHMAN flflaQl
CYPRUS SCPD
CYPRuS srPD
RC:. SEP 27 tO3
9-27-fl 5
TC:S Puiztr::LD
:,TTt4 KEITH 4E :thRE PLEnSED TC 4t4tJCIit4E !4 UEt4ER:4j. J:iUE It4CRDISE
r S.5 PER WHIR ThIR :ijj,. S PL/inrIELD tIIJ,J,. REUIJL'iR nrIJRLY EMPLOYEES. THE GLLCItJu R:1TES :iRC EECTIUE
MILL CPER!4TOR
S I.?5 - 9105.000
9.35
I GULD LZtE TO TH3N}< E'JCRYOUC CR : JOb WELL DOUC
:UTh :iSK TH:iT THE S:4t2E ATTITIJEt :jt4C SPIRIT
CflCPtR/4TICt4
TH:iT M:tDE t9Ei5 ii 5!JCCE55 C/RRY-flVER TC t9FU.
r%J. LOR:it4u
ItS C
rCCTIVE OCTGsER t. t9Ei5. SHIrT )rrrRENTIu4L JIL.L hr
IUCRE:iSED IN CERTfIIt4 CIRCIJMSThNCCS :iS CIJTLIPJED HELC'W:
tWRFI;tL SHI"T DIERENTIML
D:iY SHI7T
ATERP4COH
NIGHT SHIT
UOUE
s .45 / HR
/ HR
THIS SHIrT D1flREtJTZ/L WILL REtlmiti 114 CEtT R THE
rIRST 2 WEFKS:iN ECIPLOVEE JORKS Ot M 5H1T THC THIRD :%flfl :iLL OTHER COt4TINLJCiJS W2ES CRKEDi 1kW DICRflJTI:4L JILL rWILL. HE IUCRE.'SED TC THC rLLrLJIUU:
D:4Y 5H11
:CTERNGCt4
tiLciHT SHT
UflUC
S .45/HR Sfl5/HR
:it4 1NCRE:4SE IN SHrI DI7ERENTI!U.. JZLL. NIT iE !sPPLIr.D IHCU
5H1T IS TR:,DED WIT)-! /i COWCRYER CR 3R tTfICIITIrt44 LC:VJr
CR HOLIDAY PM?.
/
-
K.Ii. LCHtI:itd
a
CYPRIJS SOFt)
I FHMAIJ
-
Atvc
'I
cAJ. 5 p
srt a-a.
SO- e
-rot
/5 C,S S
141.4 filLlAtc.
2tA.%rieiai .itc-.
lr
I9
(00
r's 9c-_/7t$rr
7019 /0.17
'rnfr 1
c4,
C-
I FHMAN flfl299
C4,qss 4
1
:Tf
,o9O
'zgxS. /z.
/0.
/
a- c6(c /zZ?t
/03?
/0a2C
44412
S4C)4c r%hces p4 30
Mtsg .'c
10%_p. /JCrLtA.
3;
\ &
0c,q4, tj42?oJ
it
I#It rC
3/2)
I FI-IMAN
6m-
a
I FHMAN nnSfll
35/4'AoP
j_dLd/ o,Y
4n A4'/
c_ ,co('/Q /-
c7C-)9L' A
'p sir-
.3 nc'3 .fl -
S
2-
771% wftt
/0. crMt
j /0.1/
/5rtt
I FI-IMAN 00402
,' -
I FHMAN 00402
.a AnIk7k \
s190rr 6-a rt/9%
4'oin'2/rt.n - s-a.
X.2c-c-C
/ (zcnsA), o
4'oAI 61l1/Q'3
/0 L4Zr
pLwbb
ci 4- a
I FI4MAN 0M04
t4 T(. 7a79 L;t oy?) (7/oiseCJ8/ ta2ec,..&e
s,flppcg
I FHMAN 00405
NO. OF EMPLOYEES 2 1 1 1 1
JOB TITLES
Packer Warehouse Man Mobil Equip. Oper. 14111 Operator Mechanic
6 ICTAL -
Straight Time Average Date Last Increase
"MOUNT
Nunther Hourly np1oyees tlnion
Dental Plan 2nd Shift 3rd Shift Products
6 No Yes
.15 -25 Talc
WAGE SURVEY SEPTEMBER 1986
SOUTH PrAINFIELD BRENT RATE
NUODEX
AMERICAN CThNAMID
-35
12 13
08
9:;O
12.09
10.08
12.15
/
101 00
12. 29
,q.9* 13.29
UNION CARBIDE
,z.w 12.36 13.96 13.87
/
9.6 1298
i/$7
1/86
('si
5/86
7.42%
600 Rd Aoo
'-ZCWU
1
OCAW
Yes Yes
Stearates
.25
.50
Calcimu Chemicals
.35
.50 + .20 Rotating
Chemicals Powders
Plastics etc.
NORTHEASTERN
Products
SURVEY AVERAGE
1Q 30 'Den
12-48 11.53 12.48
/ z.
/3./c.
L3.62
12.08 1/86
6%
12.18
5.2%
NO
Yes
/I,",5%" I -7
NO- OF EMPLOYEES
.7DB TITLES
2 Packer 1 Warehouse Nan
1 Mobil Equip. Oper. 1 MIll Operator 1 Mechanic 5 TOTAL Straight Tine Average
Date Last tncrease
WASE SURVEY SEPatMBE% 1986
SOUTh PLMNFIELD CURRENT RATE
NUDDEX
CThNt.NID
--
UNION
- CARBIDE
NORTHEASTERN Products
SURVEY AVERAGE
Number Hourly Employees 6
Union
Nu
Dental Plan
Yes
2nd Shift
-15
3rd Shift
25
Products
Talc
OCAW
10W
Yes Yes
25
.50
Stearates Calcium Chemicals
OCAW
Yes
-
.35
.50 + .20 Rotating Chen,icals Powders Plastics
etc.
NO Yes 10%
AnN: ROBIN FICKLE N/C 5207
Page 1 of 1
NO. OF EMPLOYEES
JOB TITlES
2 Packet
1 Warehouse Man
1 Mobil Equip. Opec.
1 Mill Operator
1
6 TOThX. Straight Time Average
Date Last rncrease
MOUT
-
Number Hourly Employees 6
Union Dental Plan 2na Shift
-
NC Yes .15
3rd Shift
.25
Products
Talc
WAC SURVEY SEPTEMBER 198-7
SOUTH PLAINFXELD CURRENT RATE
NUODEX
M(ERXCM CYANANID
9.60 9.75 9.85 10.25
12.53 12.46 12.53 12.67
10.43 10.43 10.43 11.54
11.10
13.70
12.79
10.11 10/06
-
12.85
11.58
4I7
i/S7
3.1%
3:5;
OCAW
.600
tOW
Yes Yes
.25
.50
Stearates Calcium Chemicals
UNION
CMWIDE
12.19 12.88 12.88 13.93
1445
NORTHEZtSTEPN Products
10.86 13.16 12.16 11.16 14.37
13.53
5/87
4:24%
500
OCAW
Yes .35
-
.50 + .20 Rotating Chemicals,
powdersr Plastics
etc.
1274
1/87 5.5% 65 NO Yes 10%
SURVEY AVERAGE
12.68 4.0%
AflN: ROBIN FICKLE N/C 5207
Page 1 of 1
NO. OF EMPLOYEES
JOB TiTLES
2 Packer
1 warehouse Man 1 Mobil Equip. Oper.
1 1(111 Operator
1 Mechanic
6 TOTPIL
Straight Tine verage
Date Last Increase
AMOUNT
Number Hourly fliployees 6
Union
No
Dental Plan
Yes
2nd Shift
.15
3rd Shift
.25
Products
Talc
WAGE SURVEY SEPTEMBER
SOUTR PLAINPIELD ENT RATE
NUODEX
U Z.NERICN CYN4ANID
9.Gd 9.75
12.53 12.46
10.43 10.43
-9.85 10.25
12.53 12.67
10.43 11.54
11.10
13.70
12.78
10.11 10/86
12.85
11.58
4/87 3.1%
1/87 3.3% 600
OCAW Yes
ICWU Yes
.25
.50
Stearates Calcium Chemicals
UNION CIRBIDE
12.19 12.88 12.88 13.93 14.45
NORTHEASTERN Products
10.86 13.16 12.16 13.16 14.37
13.53
s,87
4:24t
500
OCAW
Yes
.35
-50 + .20 Rotating Cbetcals, Powders, Plastics
etc.
12r74 1/87 5:51
- 65
NO
Yes 10%
SURVEY AVERAGE
12.68 4.0%
NOOF EMPLOYEES
JOB TITLES
2 Packer 1 Warehouse Man 1 Mobil EquipS Oper1 Mill Operator 1 Mechanic 6 TOTAL Straight Time Average
Date Last Increase
AMOUNT Number Hourly Employees 6
Union Dental Plan
No Yes
2nd Shift
.15
3rd Shift Products
25 Talc
-
WAGE SURVEY SEPTEMBER 1986
SOUTH PIAINFIELD
CIJRRfl4T RATE
NUODEX
AMERICAN
CYANAI4ID
9-35
12fl5
10-08
9-50 9.60 10-00 10-85
12.M9
l2l5 1229 1329
10-08 10-08 11.15
1235
986
10/85
12.A6
1ll9
4/86
1/86
6% 4.5%
600
OCAW
ICWU
Yes Yes
25
.30
Starates Calcium Chenicals
UNION CARBIDE
llflO
1216 1236
13-96
1387
12S8
5/86
442%
500 OCAW
Yes
-35
.30 + 20 Rotating Chemicals Powders Plastics
etc.
NORTHEASTERN Products
1030 1248
11.33
1248
13-62
12-08 1/86 6% 50 NO Yes 10%
SURVEY AVERAGE
12fl8
52%
'S
WAGE SURVEY
No.Ot
Employees Job Titles
South Plainfield Cur.runt Rat
Axeican
CHEVRON XTEN)*ICO Gyanaiud
Natl ead
Union -
NortheAstern
Thdtxst les Catbtde Products.
Survey Averaqe
2 Packer
4t-na
1 Warehouse Man
.aao
1 Mobil Equip. Oper .8,46
1 Mill Operator
L Mechanic
_p._6_0
6 TOTAL
Straight Time Average
8.38
$8.97
9.d 97 N 8,9
y.cu ?1
,0sc ?.z\
AVE- 1/.3.
.28
Date Last Increase
/?-?t
/27/83
MOUNT
1'
S
Nurtiber Hourly Employees
6
Union
No cIo
$8.77
837 E77
9.69 10.75
1/25/83 5%
600
icwU
$
.79 D
Q7 l..66
i/cc 9.
$10.41 J4tfl
7.71
&&-rfl //419ct8
11.02
-127fl
.1
/I_-3.9
2-yK, N/A.
.6
cc
N/-A 50
$9.32 9.82 9.66
10.39
10-.-ol
Dental Plan
Yes
es Yes Yes Yes
2nd Shift 3rd Shift Products
t1$_ :15
.25
Talc
2 3.0 25
25 .50
Ch icals _;eLe/ ;;tunt, Oj ,-Chemcals.
s4,PTS
21 10% of hour
a +21 53
w4ge per hr.
I,
Rotating
Tit nium
Chemicals, Rsins, Dry
Powders, & IFluid-
PlastIcs
etc.
'V
at ci c
"zI
I FHMAN flfl&12
V NOISi UIaZI4ITED, itic. 1983
0-
I
CLEANING
Useonly mild soap and a damp cloth to clean the tool. Many household cleaners contain chemicals which could seriously damage the plastic. Also, do not use gasoline, tumen tins, lacquer or paint thinner, dry cleaning fluids or similar products. Never let any liquid get inside the tool;never immerse any part of the tool into a liquid.
IMPORTANT
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by Black & Decker Service Centers or other qualified service organizations, always using Black & Decker replacement parts. When servicing Double-Insulated Tools, it is extremely important that ONLY IDENTICAL REPLACEMENT PARTS BE USED and that REASSEMBLY OF TOOL IS IDENTICAL TO THE ORIGINAL ASSEMBLY.
HOME USE WARRANTY (A Full One Year Warranty)
Black & Decker warrants this product for one year against any defects that are due to faulty material or workmanship. Please return the complete unit, transportation prepaid, to the seller (if participating retailer) for tree replacement (proof of purchase may be required). The unit may also be returned to a Black & Decker Service Center or Authorized Service Station, listed under "Too!s Electric" in the yellow pages for free replacement or repair at our option. This warranty does not apply to accessories. This warranty givea you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact your nearest Black & Decker Set' vice Center Manager.
hit,$WTa."JIfluft'
yuuI
In !.nici & tim
Blacks Decker, and
are
registered trademarks of The Black
and Decker Manufacturing Company,
Towson, Maryland, U.S.A.
BLACK & DECKER (U.S.) INC., TOWSONI MD. 21204, U.S.A.
Form No. 724863
'(FESSOCD)
Printed in liSA
S1ATIY
UPPER aX WARD
EJECIOR QIUTE
LEn
RE1WC1ff
9c
SLAtE GUARD
MTCH SAFETY J1TON ThG3CR MTD1
BEVEL
Gil UNG
E
ponNg41
2TM
1-sty
TMt The Black & Decker Mig. Go.
Your new Saw offers you top value
and years of timesaving conven
1.313 and service, its cutting
depth is adjustable, and the saw
shoe tilts for bevel sawing. For add.
CURING
ed electrical safety, it is DOUBLE
INSULATED throughout.
Safety and proper usage are of the utmost importance
with power saws! Before trying out yournew saw, please
read all of the safety rules and instructions carefully.
Don't for9et to send fn the owner registration card.
THANK YOU forbuying BLACK & DECKER!
NO. 7390 7-114" SAW
* DOUBLE INSULATED *
Blacks Decker 7'4" DOL/BL E-INS LILA TED SA w
SAFETY RULES
FOR POWER TOOLS
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accaents.
AVOID DANGEROUS ENVIRONMENT. Don't expose power tools to rain. Don't use power tools in damp orwet locations. And keep work area well lit.
KEEP CHILDREN AWAY. AU visitors should be kept a safe distance from work area STORE IDLE TOOLS. When not in use, tools should be
stored in dry, high or Iockedup place - out of reach of children.
DON'T FORCE TOOL. It will do the job better and safer at tne rate for which It was designed.
USE RIGHT TOOL Don't force a small toot or attachment to do the Job of a heavy duty tool.
WEAR PROPER APPAREL No loose clothing or jewelry to get caught In moving parts. Rubber gloves and footwear are recommended when working outdoors.
USE SAFETY GLASSES with most tools. Also lace or dust mask if cutting operation is dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges.
ADDITIONAL SA WSAFETY RULES
DIsCONNECT PLUG from power supply before changing blades, making cutting depth or cutting angle adjustments, inspecting, cleaning or when saw Is not being used. WHEN RETRACTING the tower blade guard, always use the retracting lever on the guard. KEEP GUARDS in place and in working order NEVER TIE BACK th lower blade guard or Its retracting lever. KEEP HANDS AWAY from cutting area. Never reach undemeath the materia) for any reason. KEEP bLADE SHARP. Dull blades may cause the saw to swene or stall under pressure.
SECUREWORK. Use clamps or a vise to hold work. Its safer than using your hand and It frees both hands to operate tool,
DON'T OVERREACH. Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE. Keep tools sharp al all times, and clean for best and safest pertormanco. Follow ln structions for Iubrcatlng and changing accessories.
DISCONNECT TOOLS. When not in use, before servicing; when changing accessories such as blades, bits, cutters, etc.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning It on.
AVOID ACCIDENTAL STARTING. Don't carry plugged4n tool with finger on switch. Be sure switch Is off when plugging in.
OUTDOOR USE EXTENSION CORDS. When tool Is used outdoors, uso only extension cords suitable br use outdoors and so marked.
DO NOT OPERATE portable electric tools in gaseous or explosive atmospheres. Motors In these tools normally spark, and the sparks might ignite fumes.
IF YOU DROP OR DAMAGE the saw, unplug it first; then check to see if the blade and lower blade guard operate freeS ly before resuming operations. NEVER REMOVE the lower guard spring for any reason. If spring should become damaged, replace spring before attempting to use the saw. PERIODICALLY CHECK LOWER GUARD for correci operation - retracting & retum. PERIODICALLY CHECK clamp washers, spindle bolt, spindle, and Saw blade mounting hold tor damage. iO. NEVER use a defective or substilute clamp washer or spindle bolt for mounting blade. 11. NEVER use blades with Incorrect size mounting hole in relation to-spindle size.
DOUBLE-INSULA TION
Your tool is DOUBLEINSULATED to give you added safety. This means that it Is constructed throughout with TWO separate "layers' of.electrical insulation or one DOUBLE thickness of in sulation between you and the tools electrical system. Tools built with this improved insulation system are not intended to be grounded. As a result, your tool Is equpped with a twoS prong plug which permits you to use any conventional 120 volt electrical outlet without concern for maintaining a ground conS nection.
NOTE: DOUBLEINSULATION does not take the placo of normal safety precautions when operating this tool. The improved lnsula Hon system Is (oradded protection against Injury resulting from a possible electrical Insulation failure within the tool.
CAUTION: When seMcing Double Insulated Tools, USE
ONLY IDENTICAL REPLACEMENT PARTS. Replace or repair damaged cords.
EXTENSION CORD
MOTOR
When using the tool at a considerable distance from the power source, an ettension cord of adequate size must be used for safeS ty, and to prevent loss of power and overheating. Use the table below to determine minimum wire size required. Before using cords, inspect them for loose orexposed wires and damaged Insulation. Make any needed repairs or replacement before using your power tool.
Your Black and Decker tool is powered by a B&DbuIlt motor. Be sure your power supply agrees with namep'ate mark}ng. 120 Volts 50160 Hz means Alternating Current (normal 120 volt, 60 cycle house current). Voltage variation of more than 10% will cause loss of power and overheating. All B&D tools are factory.tested; it this tool does not operate, check the supply line (or blown fuses; plug and roceptaclo for contact.
Extension Cord
LUBRICATION
Length in Feet
25 50 75 100
Minimum Wire Size
(American Wire Gauge):
120 Volt Tools
16 14 12 10
220 Voft Tools
18 18 16 14
Note: The lower the wire size number, the heavier the wire, and
the farther it will carry current without a voltage drop.
Self lubricating bearings are used in the tool and periodic relubrication is not required. However, it is recommended that,
once a year, you take or send the tool to a B&D Service Center for
a thorough cleaning, inspect%on and Iubrlcat(on ot the gear case. Service Center addresses are shown an the owner registration card packed with your tool.
2
I Fl-WAN nnais
Rt1RCT INC LEVER
ft-Tic
awrUlNc
'M9(*JIER
VMSHER
SPINDLE
CL'AMPING SCREW
WTER CLAMP
VER
NNER CL#dIP WASHEP
FIGURE2
ATTACHING & REMOVING BLADES
1. BESURESAWISDISCONNEcTED FROM POWERSUPPLY!
2. To remove blade clamping screw (Fig. I):
ON NEW SAWS (without blade attached). Turn screw counter-clockwise with blade wrench provided. It screw does not loosen easily from,spindle. tap the outer end ot the wrench sharw ly in a countor-clgckwise direction with a piece ot wood to "Iree" the screw threads. Remove screw and outer clamp washer.
ON SAWSWITH BLADE ATtACHED. Using the retracting lever, retract the lower biade guard and place the Saw on a piece ot scrap lumber. as Thown In Figure 2. Press down on the Saw so that the blade teeth d slightly into the lumber and prevent the blade trom turning. Then, with the blade wrench provided, turn the clamping screw cot!nter-clockwlse and remove the screw and outer clamp washer. Disengage the blade teeth trom the lumber. and with the lowerblade guard still retracted. Iitt off the blade.
3. To attach the bIae: Place Inner,clamp washer on spindle If previously removed. Retract lower blade guard and place blade over inner clamp washer wIth printed sIde ot blade out (teeth at bottom ot blade pointing torward). Fit outer clamp washer onto spindle .....fiats" on the outer washer must mesh with the "Ilats" on the spindte. Thread on clamping screw firmly byhand to hold washers in positIon. Place Saw on piece ot scrap lumber a5 shown in FIgure 2 and 'press down on the Saw so that blade teeth dig slightly Into wood and prevent the blade trom turning. Tighten clamping screw (clockwise) firmly with the blade wrench.
NOTE: An alternate way to keep the blade from turning, when tightening or loosening the blade screw. is to hold a large naIl through the hole In the blade and against the (orward part of the shoe. Rest the nail on top ot the shoe when tightening. against the bottom when loosening. CAUTION: Remove nail before connecting plug.
CUTTING PEPTH ADJUSTMENT
DISCCN4Etfr ,1Uc FROM POWER SUPPLY BEFORE MAK
ING THIS OR ANY OTHER ADJUSTMENT.
For the most efficient cutting action, set the Depth Adjustment so that one tooth ot the blade will project below the material to be cut. This distance Is trom the tip ot the tooth to the bottom ot the gullet In front ot It. This keeps blade tric lion at a minimum, removes sawdust from the cut, and
results In cooler, taster sawing. NOTEt When using Carbide-Tipped Blades, make an excep-
tion to the above rule and allow only one-halt ot a tooth to project below th material being cut.
To adjust the cutting depth: BESURETHESAW IS DISCONNECTED FROM THE POWER SUPPLY!
Place the saw In th posttion shown in Figure 3 and loosen depth adjustment wing nut "A".
Place a scrap piece ot the material to be cut along the side ot the blade as shown. Raise or sower the shoe until the blade projects trom the shoe the desired distance. Retighten wIng nut "A" firmly.
FIGURE 4
FIGURE 3
SWITCH
To prevent the Trigger Switch "B" (FigurO 4ttrom being accidentally depressed, a Switch Locking Button "C" Is provided on the top ot the main handle as a satety teature. TO TURN SAW "ON", press In the locking button "C' with your thumb. and hold It in momentarily, while you depress the trigger switch ' B". Depressing the trigger turns the tool" ON". TO TURN TOOL "OFF", merely release the trier. The locking button will snap torward and lock the trigger 'OFF".
3
I FHMAN flfl&16
FIGURES
BEVEL ANGLE ADJUSTMENT
DISCONNECT THE SAW FROM THE POWER SUPPLY BY PULLING THE PLUG, BEFORE MAKING THIS1 OR ANY OTHER AOJUSTMENT! On the front of the saw Is a bevel angle adjustment device (Figures) consistIng ot calibrated quadrant 'E" and awing nut '0". To set the saw for a bevel cut, loosen wIng nut and till shoe to angle desred. Retighten wtng nut firmly.
CAUTION:Whon making bevel cuts. place one h8nd on the motor housing as shown In FIgure 5. Exen only enough prossuro In the direction ot the arrow to keep the saw shoe flat on the work. This will insure an accurate bevel cutting angle and help prevent the blade trom binding in the cut.
GUIDE EDGES
An Adiustable Guide on the
tront ot the saw shoe has two guide edges (Figure 7) - one for vertical cutting, and one tor 45bevel cutting. These edges enabte you to guide the saw along penciled lines, and the edges line up wflh the lett (inner) side of the saw bTade. This makes the slot or "kert" cut by the moving blade tail to the right o the guide mark.
GUIDE flONG PENCILtED CLJTIING LINE
50 XERF FALLS IN WM1E 510CC
D ES ' N ED
LENGIM OF SIOCIC
WASTE
0
SURPLUS
STOCK
FIGURE6
Guide aLong the penciled cutS ting line so that the kert taIls into the waste or surplus material - See Figure 6.
FtGURE7
OPERATION
Figure 8 shows proper sawing position. Note that hands are kept away trom cutting area, satoty glasses are worn, power cord Is kept clear of cutBng area, and that ctothtng Is not loose to the point where It might get caught in moving pans.
FIGURE 9
TO AvOID KIcKBAcK. DO suPPORT BOARD OR PANEL NEAR THECUT.
OOWT SUPPORT BOARD OR PANEL AWAY MOM ThE OUT.
I FI4MAN 00417
OPERATION
ALWAYS DISCONNECT SAW BEFOAE MAKING ANY AD' JUSTMENTS! Place the work wIth Us good" sidethe one on which appearance is most Importantdown. The saw cuts up ward, so any splintering will be on the work face that is up when
you saw It.
Support the work so that the cut will be on your right. Place the wider portion of the saw shoe on that part of the work piece which is solidly supported, not on the section that will fall off when the cut is made. As examples, Figure tO illustrates the AIGHT way to cut off the end of a board, and Figure t t the WAONG way. If the work Is short or small, clamp it down. Don't try to hold short pieces by hand I
POCKET CUTTING
FIG.1ORIGHT
FIG. 11WRONG
Draw the requIred guide lines. Then rest the front of the saw shoe on the work with the guide edge lined up with the drawn guide line. Before starting the motor, push the blade lightly against the edge of the work and then back it off about t14'. Now, start the motor, and when the blade gains full speed, push the saw forward and begin sawing. As you begin cutting, the lower blade guard will automatically begin to telescope Into the upper blade guard. This telescoping action will continue as you advance the saw un tH It machas the position in Figure to.
Push the saw forward at a apeod which aJiows the blade to cut without laboring. Hardness and toughness can vary even in the same piece of material, and a knotty or damp section can put a heavy load on the saw. When this happens, push the saw more
slowly, but hard enough to keep It working without much
decrease in speed. Forcing it beyond this makes (or rough cuts, Inaccuracy and overheating of the motor.
Should yourcut begin to goon the line, don't try to force the saw back on. Aelease trigger and allow blade to come to a complete stop. Then you can withdraw the saw, sight anew, and start a new cut a trifle Inside the wrong one. in any event, withdraw the saw If you must shift the cut. Forcing a correction nslde the cut can stall the saw and perhaps spoil the work. IF SAW STALLS, RELEASE THE TRIGGER, BACK THE SAW UNTIL IT IS LOOSE.
BE SURE BLADE IS STAAIOHT IN ThE CUT BEFORE AESTAAT
INC.
As you finish acut, release the trigger and allow the blade to stop before lifting the saw from the work. As you lift the saw the springtensIoned telescoping guard will automatically close under the saw. Aemember the blade is exposed until this occurs;
nner rs.ch under th. work for any rs.scn whatsoaver. When you have to retract the telescoping guard manually (as Is necessary
for starting pocket cuts) always use the retracting ever.
FIGURE 12
DISCONNECT SAW FAOM POWEA SUPPLY BEFOAE MAKING CUThNG DEPTH ADJUSTMENTI Adjust saw shoe so blade cuts
at desired depth. Tilt saw forward and rest front of shoe on matedal to be cut. Using the retracting lever, retract blade guard to an upward position. Lower rear of shoe until blade teeth almost touch cutting line. Now release the blade guard and its contact with the work will keep it In position to open freely as you start the cut (Figure t2). Start the motor and gradually lower the saw until Its shoe rests flat on the material to be cut. Advance saw along cutting fine until cut is completed. Aeleaso trigger and allow blade to stop completely before withdrawing the blade frvm the material. When starting each new cut, repeat as above. Never ti. the blade guard Ins r,lnd posItIon.
ACCESSORIES
The accessories listed in this manual are available at extra cost from your local dealer, Black & Decker Service Center, or by writing to: Customer Services. Bladi & Decker (US.) Inc., Towson, Maryland 21204
A. 73-Sot RIP FENCE... Attaches to top of Saw shoe. Permits rip cuts without penciled guide lines.
B, UtSt2 SAW PROTRACTOR... Guides Saw for accurate cut.off work. Adjusts from 00 to 700.
UtGt8 ADJUSTABLE CUT-OFF GUIDE
Adjusts to any angle from 0' to 45.
Use as a handy square, or for transferS ing inside corner angles to the board being cut.
U2t06 SAFETY GLASSES... LIghtS weight, onepIece, Impact resistant, clear plastic safety glasses with side shields. Can be wom directly over eyes or over prescription glasses. Comrn fortable.
735fl) SAW CAAAVING CASE . . Protect your saw, keep saw accessories and extra blades handy on the job.
CAUTI0N Aecommendod accessories and saw blades for your Saw are listed above and on the next page of this manual. The use of any other type of blade or accessory might be hazardous.
5
I FHMAN AALIR
BLACK & DECKER CIRCULAR SAW BLADES
A dull blade will cause slow, inefficient cutting and an overload on the saw motor. JI is a good practice to keep extra blades on hand so that sharp blades are available While the dull ones are being sharpened (See "SAWS SHARPENING" n Yellow Pages). In lact, many lower priced blades can be replaced with new ones at very little cost over the sharpening price. USE ONLY 7". Pie" or 7" BLADES, WITH /e" ARBOR HOLE, ON YOUR
SAW.
Hardened gum on the blade will slow down the cutting. This gum can best be removed with Irichiorethylene,
kerosene or turpentine. Remove blade belore cleaning to prevent solvent Irom damaging plastic parts ol saw. Black & Decker manufactures a complete line of saw blades and the following types are available.
Standard: Outstanding value for the price.
Teflon-S: Teflon coated blades stay sharp longer, resist rust, and cut easier in resinous, wet, or green woods such as plywood, paneling, uncured, and/or pitchfilted woods.
Premium: Indusirial chrome plaling gives twice the cutting life ol unplated blades.
TYPE OF BLADE
COMBINATiON Chisel loolh conliguralion means this blade is the laslesi culling blade in our line. Specilicaliy designed br general-purpose ripping and cross-cuIlng where lhe linish ol Ihe cut is nol crilical.
MASTER COMBINATION General-purpose blade designed br ripping, cutting off and milering wood where a fine, srnOOlh cul is needed. No sanding is necessary.
FRAMING/RIP An all-purpose blade br smoolh, basl culling in any direclion. Rips, crosscuts, milers, etc. Gives especially basl. smooth finishes when culling wilh lhe grain of bolh soil and hard wDods.
METAL CUTTING Teeth shaped and set specUrcally for culling aluminum, cooper, lead and olher soft melals.
HOLLOW GROUND PLANER Speclaily around br
salin-smoolh binish cuts (cross-culs, rips anJ miters) in all solid woods. A professional qualily blade br use in cabinel work, burnilure, etc. Specibically designed 10 make exlremely smoolh culs in wood.
CARBIDE TIPPED (8 tooth) Specially designed for culling lough-lo-cuL malerials such as: Transfie, Cemeslo board, asbeslos, Formica and Masonile. Will also cut wood where speed and Finish are not crilical.
CARBIDE TIPPED (20 tooth) Chisel loolh combinalion blade bor lasI general-purpose culling in all lypes ob woods. Tips are of lungsten carbide malerial which outlasts rEgular sleel blades up 10 10 10 1. Teelh are accuralely set br ease of culling.
FLOORING For use where nails or olher metal objects may be encounlered, such as culling reclaimed lumber, Hooting, opening crales. Allows crosscuts as well as milers.
HOLLOW GROUND PLYWOOD Special taper grinding on the sides ol this thin-rim blade gives an absolulely smooth cul Th plywood veneers and laminates, elc. Can be used in crossculling and milering for a prolessional linish on all lypes of cabinel work.
STEEL CUTTING FRICTION Designed lot culting cornjgaled or sheel roofing, black iron, furnace pipe or thin
br slock. Culs fasler wilh less filings Ihan abrasive
blades. Cuts by friction aclion.
CROSS-CUT Specibically designed for smoolh, fast culling cross the grain of both hard and soft woods where binish is an Imporlanl bactor. May also be used br rip and crOssculs on exueme}y hard woods.
PART NUMSERS AND SIZES
TOOTH SHAPE STANDARD
TEFLON-5
PREMIUM
73-307 (71 73-407 (7") 73-417 (7") 73-007 (7 '1 73-207 (7") 73-107 (7 ")
73-357 (7")
73-037 (7 ")
73-137 (7 ")
UIIIIU7
73-487 (7") 73-187 (7 ") 73-457 (7") 73-157 (7 ")
73-477 (7") 73-177 (7 ')
73-247 (7")
73-467 (7") 73-167 (7")
r"--------"s 73-0743374(77(7") ")
(7") 73-227 (7 ")
73-447 (7") 73-147 (734 ")
I
73-327 (7") __________________ 73-027 (7")
73-197 (7")
73-427 (7") 73-127 (7 ")
Reg. U.S. Pal. 0th For Duponts slratified non-slick self -lub Icating finish.
I FHMAN 00419
7ftakila
100mm (4") Saizdert-Gainda
9501B
INSTRUCTION MANUAL
SanderGrinder & Standard Equipment
So
Tool body Depressed center wheel Abrasive disc Rubber pad Lock nut (For abrasive disc) Lock nut wrench 1) Spanner wrench
0
a DOUBLE
INSULATION
SPECIFICATIONS
MODEL NO.
Continuous ratin9 Input Output
No load speed
Overall length
Net weight
Power supply
cord
Spindle thread
9501B
385w 210W
10,000 R/rnin.
260mm (10-1/4")
1.8kg (4 lbs)
2.5m 18.2 ft.)
MlOx 1.25
Manufacturer reserves the right to change specifications of parts and accessories without notice. Note: specifications of parts and accessories may vary from country to country.
I FHMAN 00420
BEFORE CONNECTING YOUR TOOL TO A POWER SOURCE
Be sure you have read all
GENERAL POWER TOOL SAFETY RULES
GENERAL SAFETY PRECAUTIONS
KEEP WORK AREA CLEAN. Cluttered areas and benches Invite accidents. AVOIO OANGEROUS ENVIRONMENT. Oon't use power tools in damp or wet locations. Keep work area well lit. Oo not expose power tool in rain. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
STORE IOLE TOOLS. When not in use, tools should be stored in dry, high or locked up placeout of the reach of children. DON'T FORCE TOOL. It will do the job better and safer at the rate for which
it was designed.
USE RIGHT TOOL. Oon't force small tool or attachment to do the job of a heavyduty tool. WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving parts. Rubber glova and footwear are recommended when working outdoors.
USE SAFETY GLASSES. Use safety gasses with most tools. Also face or dust mask if cutting operation is dusty. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sham edges.
SECURE WORK. Use damps or vise to hold work. It's safer than using your hand and it frees both hands to operate tool. OON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for Iubrkating and changing accessories.
DISCONNECT TOOLS. When not in use; before seMcing; when changing discs.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that adjusting wrenches are removed from tool before turning it on. AVOID ACCIDENTAL STARTiNG. Don't carry plugged-in tool with finger on swith. Be sure switch is OFF when plugging in.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable for use outdoors and so marked.
Keep Guards in Place.
Use Only Grinding Wheels with "Safe Speed" at least as high as "Minimum Recommended RPM" marks on the caution label.
REPLACEMENT PARTS. When servicing use only identical replacement parts.
1
I FHMAN flfl421
PRELIMINARY INSTRUCTIONS
Your electric tool is precision built and manufactured to satisfy the highest standards. For maximum performance, long tool lifo. and your safety. follow these instructions carefully.
VOLTAGE WARN$NG Before connecting the tool to a power source (receptacle. outlot. etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A powe, source with voltage greater than that specified for the tool c result in SERIOUS INJURY to the user - as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful to the motor.
HOW TO USE
Switch action There is a slide switch on the motor housing. Slide the button in the ON(! ) or OFF(0) direction as desired:
InstallIng the depressed center wheel Unplug the tool from the power source and perform the following steps:
Mount the depressed center wheel flan' ge onto the spindle. (Fig. 1) Fit the depressed center wheel on over the flange. (Fig. 1)
Screw the wheel lock nut onto the
spindle. (Fig. 1)
To tighten thi wheel lock nut, grip the spindle (shaft) with the spanner so that It cannot revolve, then use the lock nut wrench and tighten firmly in clockwise direction. (Fig. 2)
Fig. t
In general, keep the edge of the depressed center wheel at an angle of about 15 in relation to the workpiece surface. (Fig.
3)
Using the disc grinder in A direction causes wear on a new wheel. Draw the tool in B direction. Either way is all right
after the wheel is broken in. (Fig. 3
Fig. 3
3
I FHMAN 00422
Check for loose or missing screws and cracks in the depressed center wheel. Always use the depressed center wheel safety cover (guard). It can prevent an accident if a wheel should ever break. Choose a wheel grit in terms of the workpiece material. Before using the disc grinder on an actual wtrkpiece let it simp%y run for severa' minutes first. Watch for flutter that might be caused by poor installation or a poorly balanced wheel. Bring the depressed center wheel into gentle contact with the work surface. Do not bear down as this will slow the wheel revolution, make for a poor finish, and the load on the motor will cause undue wear.
Installing the abrasive disc 1. For disc sanding, assemble tool as seen
at right. (Remove the wheel cover on tool.)
2.When installing the abrasive disc, grip the spindle (shaft) with the spanner, put on the rubber pad, the abrasive disc and lock nut, then tighten the lock
nut to the rtght (dlockwise).
Fig. 4
In general, keep the edge of the abrasve
disc at an angle of about 10 - 15 in
relation to the workpiece surface.
Choose a abrasvie disc with the right grit (grade) for the right job.
Use with optional grip
Fig. 6
Remove the wheel cover (guard), fit the grip onto the gear housing and fasten together with the wheel cover.
4
I FI-IMAN flfl&2!
MAINTENANCE
Carbon brushes Replace carbon brushes when they wear
down to about 3mm (1/8") or sparking will occur. Both brushes should be changed at the
same time.
Fig. 7
ACCESSORIES CAUTION: The use of any other acce$sores not specified in this manual might
be hazardous.
Depressed center wheels
0
Pii No.
14 14028 141406-2
S;re mm)
OO 4) 4 15/321 165/B)
Wire cup bwshes
Gr;,
Whel,
per
24 S
36
2" n
Lock nut IPart No. 224503-2) For depressed center wheel & abrasive cut-off wheel)
Inner flange (Part No. 224030-9) (For depressed center wheel)
-0
Wire bevel brushes
C
Pan No. 743201.4
Din)Gtt' Immi
75 i3I
Th,ad
M0 1.25
P1a No. 7432030
0.m.,., (nfl)
85 (3.3/81
thitod
Abrasive discs
100mm (4") diameter
Pa" No.
Gilt pei
7420360 24
1420318 30
10
1420386 50
Part No.
Gilt
Diia
pci pug
14Xt394 742040-9
80 120
10
0Rubber pad
Part No. 743009-6
Lock nut (For abrasive disc)
0Part No. 224501-6
Grip ho do, set Part No 191081-6
Lock nut wrench Part No. 782401-1
Spanner wrench Part No. 781007-2
I
S
I FHMAN flfl&2&
'Inner flange Part No. 2240464 cut-off wheel)
Pri No.
724104:3 724107.5
54z.(mm)
JUl (l X 2.5 (31321 x IS 6/Il
*Ult4I2 4tlt6IxflIS/5i
Grit
Whets pci pP'g
C36 50
P46
- Fit thisflangeover;ohuttor depressed center vel.
Wheel soar Part Na. 343108-0
Always uu with the depressed center wheel & abrasive cut-off wheel.
6
I FHMAN 00425
I FHMAN 0042R
PART NO.
DESCRIPTION
MACHINE
9' ''36-9 a PH. Sncw Ma;20 IWiIh Vao,hE,l
2 55050,4
C to, H Ou' ing
IIMIR Pileo 000flng 6 2 ,a000.al
2' '063- 310S18fln 9 606019
4 9,121$.' 2 9H. Se,t,. lAS, 'a (W,th Wathe'I
285604- i,'Bca,.' Rt,aino. 35
C 249068,0 51,252.3
P0., 60
'
' ARMATURE ASSEMOLY I IAs,nnbIPd Item, 6. L Oah 5)
S 925198-i
9 52003'
2 H. Solo M44201W,I9. wsnnl 9 . FIELD ASSEMBLY
IW"h 0,,te, SI".'.g 6540,89 21
'0 '560960 I 9,00,0, H0u'inp WI.'h 6, uto Hole., 6a3SS,.a 21
I' 252903'
Sico R'np E-2.3
'2 aflaei.a 1 . Swncl. Rod
Fo, 01141-mon 50,1 In, IAC!OC Typol
'3 a I ta9E1.6 ' Sw;,c'l Holtie'
- cc. Ocodman Sm,ie'l (ACIOC b-nd
'4 680594-0
1
Ifl%uIal,Ofl WathO
'S 209028-S . '
Bail Bnwinp 622L6
16 263002-0 0 RvII,N, Pm 4
aO '4922 - ' . Swi,cln Love,
Fl. 0.od-rni.n Sw,Eh AC/DC lyitel
08 6a3052-o 2 Co.9.on B'," CS S2 000 V -250 V.
19 643SS06 2 B.c'S HeIdI, COP
21 9 682002-0
S,,min fleliel
- l.it 8. CSA L,,Ienl 51 TyntI. O,,Lo. 5EV La,ee S SMnl,ll type Cool
22 00,12,2 2 P -I. Inn, M4,4 IWIh Wuhlel
23 0' '066-2 - '
PH. Scum M3u0 lW'Ih raluhc.l
2a 9'' '066 2 P. H. Sue.,. CSan& tons
25 662632.5 ' 5., Plot.
26 65460.5 - ,
Double P0'. Ito, Dud-man AC/DC Trod
2, O'I '33.5 2 P. H- Se,em MaclB IW,th Wa,hoI
28 68250a.0 ' Co,dOva,d
Fe, Oloflo bile B'VliBioton. iL & CSA L,oiod ISIIT & 54 Trod & 0,ak* Cool
N AC H ' N E
29 8' ,Ss,-a 30 953,00-2
4
32 $640131
33 811.0
34 06' 004-6
35 22,220, 36 2580020 3, 0600062
38 22,2329
30 9'' '202
aO I 20S6,6.a
a' 2,oiOO'
42 1 253055-6
a] 2'32SS'0
4a I 264002-0
aS 32S3296
aO 3I2624 I 911,2,2
as 3126293 40 33,09-0
50 911729-4
' 22a030-0
S2 2245032
AR
ACCESSORIES aOO ,a2aOL, I aO' 24 ,a35-,
402 'BoOO'2
403 fl39.5
aDA 7a2039'a
405 294501-S
a
Narno Plate
Rind' 0-5
flea' Cone, CORD *5510,00EV I Assembled Co,d S P1.0' UI. & CSA L,,ted SIT Typo to,,', fl,.9! P. H- Selew P44.60 Re,Oinino Runs 5-8 501,11 Send 0e14 'S WoonuII Hey 3 Re,al,,,ng fling S-'O Sphal Bevnt Des, 3S P H Soom Mt; 4 IM,,hwo,'nu, I O ea,in a Reo,ne' ao Bat, Bee,,nq 620'L LB F. W4the 92 CR1,.0 '8 Woodl.ulI Key 3 Slo,ncIl;
Sb'
P. H Sewn MA; 'a Ira.,o wt,'w'l I Sno.in0Bo.
tolseto Cove, P. H. SeW,, MS. IS (With W*,l..l,l non r,o,, 30
Whet' Ends Rn' '0-30
Loft R' W,lneh 20
Oen'e,,ntl Cpn'e, tolucol oOO.-2a Sflnn.,, 4 Rui.11t, Pad
Atl,IflVeO,'e '00-50 S1010.n9 Doe Lots Nut '0-30
7VLSZICLtA Lscbzic Wa*&s 1 tel
Anjo. Aichi. Japan
PRINTED IN JAPAN
'I 000b:'i
I FI-IMAN flfl&27
H
Flitibli Lug Sandeji
MODEL 804550
MODELBO4SSOZ
Wthout dust bag and punch plate
INSTRUC.TWN MANUAL
'C
a DOUBLE INSULATION
SPECIFICATIONS
Pad size
112mm x 100mm 14-318 ,c 4)
No idad speed 10PM) 14. 000
Dimensions IL x W x H)
115mm x 112mm x 130 mm 14-112 4-319 x 5-1191
Manufacturer reserves the right to change specifications without notice. Note: Specifications may differ from country to country.
Net weight
0.95 kg 12.1 IbsI
I FI4MAN flfl&2R
Attaching abrasive paper
CAUTION: Always be sure that the tool is switched off and unplugged before installing or removing the paper.
Raise the lever. Insert the paper end into the damper, aligning the paper edges even and parallel with the sides of the base. (Prebending the paper makes attachment easier-) Once the paper is in place, return the lever to its original position. Repeat the same process for the other end of the base, maintaining the proper paper teiision.
(
CAUTION: After inserting the paper, make sure the teeth of the damper hold it securely. Otherwise the paper will be loose and subject to slippage, resulting in uneven sanding operation.
Punch plate (standard equipment for Mode) BO4550 optional accessory for Model 8O4550Z) When using the dust bag, make holes in the paper using the punch plate as follows: Hold the tool with the paper surface facing up. Place the punch plate over the paper so that the bent sides of the punch plate are flush with the paper edges. Then press the punch plate to make holes in the paper.
Oust bag (standard equipment for Model B04550 optional accessory for Model 804550Z)
The use of the dust bag makes sanding operations clean and dust collection easy. To attach the dust bag, fit the bag's entry port onto the dust spout on the tool so that the ho'e in the entry port is just over the protrusion on the dust spout For the best results, empty the dust bag when it becomes about half full, tapping it
lightly to remove as much dust as possible
4
I FHMAN 00429
Stamp
7hakLta U.S.A., Inc.
14930-C Northam Street La Mirada, CA 90638-5753
I FHMAI'J flfl&fl
MAIL THIS PORTION TO MAKITA POWER TOOLS
7IzakLta1
tISAflHE [kO\.\IER'It3J NEED'
bur en,wecs 10 the Poluwing D1es110.m we eppredaled.
I. Tt4sprooflnspurchaaSIrom
OHorneC.n1
UhtjtaISopoly
o l-b,dwwe&u Ate' SIae 0 Consvocflon Soppty
OTSOLsIdb.Aor
OQitieci
I
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I FHMAI'J flflfll
FACTORY SERVICE CENTERS
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CUSTOMER'S RECORD
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When you need service: Send cornalSo tool (prepadJ lo one ci the MalOIa
Factory Se,v Centers listed or to an Authozed Makita Service Cenle,. Be sure to attach a lettel to the outside of the canon detailing the pro-
blem with your tOOl.
DATE PIJRCHASSD; DEA&ER8P4M40 8 maDNESS
MCOEL NO. SERIAL NO
I FHMAI'J flfl&.12
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Maldtatocl isthoroughlyinspectedandtested betore leaving thefaclory. It is warrantodto be free of
defects tram workmanship and materials for the erlod at ONE YEAR tram the dale otoriginal purchast Sufl any tro'.tAe develop durkg this one-yeat peilod, return the COMPLETE tool. treight prepetd, to oneol MalUta's ractoiycxAuthodzed $etvjce Centers. II inspection s$owstha troubleiscaused bydefec tive workmanship or material. Makita wit repai? (or. at our option, replace) without charge.
This Warranty does not apply whete: repairs have been made or attempted by others repairs are reluired because at normal wear and lea' the tool has been abused, misused or impropely mainlained alterations have been made to the tool
p
moo event shall Maktta be liable to. any IndIrect. Incidental Or consequentIal damages from the sale or use at the product. ThIs dIsclaimer applies both during and after the tonri ot warranty.
%WCI dlscta&ms tabilty b any implIed warranties, Induding knplied warTantles of "mercbant abftlty" and "fitness for a specific purpose", after the one-year term of this warranty.
This warrantygives ou specificlegal rights,end you may also have other rights which very from slate to
state.Some states do not atiow the exclusion or limItation of incidental or cor5oquentlal damages. sothe above limitation or exclusion may not apply Ia you. Some stales do not allow limItation on how long an implied wanamy lasts, so the above Imitation may not apply to you.
I FHMAN flflfl
Switch action To start the tool, move the slide switch to the "ON" position. To stop, move the slide switch to the "OFF" position.
Operation Hold the tool firmly. Turn the tool on and wait until it attains full speed. Then gently place the tool on the workpiece surface. A finishing sander is generally used to remove only a small amount of material at a time. Since the quality of the surface is more important than the amount of stock removed, do not bear down on the tool. Keep the base flush with the workpiece at afl times. Excessive pressure may damage the paper and shorten tool life. You can put a high polish on furniture or other fine surfaces by using a cloth under the tool. CAUTION: 'Do not block motor vent with your finger or hand. . Never run the tool without paper. You may seriously damage the pad.
MAINTENANCE
CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. The too; will stop when the carbon brushes wear to a certain length. When this occurs, both carbon brushes shouid be replaced. To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
S
I FHMAI'J flfl&M
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita toot specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. The accessories or attachments should be used only in the proper and intended manner.
Abrasive papers
Grit Part No.
Use
60 742509-3 Coarse 100 742510-8 MediUm 150 742511-6 Fine
SS
pe pack
10
Dust bag Part No. 166027-1
Punch plate Part No. 163247-8
MODEL 904550
USED DESCRIPTION
MACHINE
2 22 3 4
5 S 7
8 92 ID
II
12 13 14 IS 2 IS 2
Bush HoIor CwtOn 8mm Ball Rearing G2GLLB
ARMATURE ASSEMDLY flMlh Item 3. 4. 7. & 8)
Hcuskrg Set (With hem 26)
FIELD ASSEMBLY Fiat Washw a HSI esaring G2OLLB
Tapping Screw BT 4*16 Name Hale Fan 63 0u51 S. 10 BSI Bearing 6200LL6
FtFan Guide
Claiiiper
6
USED DESCRIPTION
MACHINE
I? 4 lB I 1$ I 20 I
21 2 22 2a 24 25
2? 25
2
Pan Head Screw M4x12 (With Washer)
Rubber Sleeve 48 Flat Washer B Courlersunk Head Screw M4*12 Lever
Base Dusi flag Cord
Switch
Houskig Sei (With toni 5) Tapping Screw BT 4*40
Tapping Screw ST 4C5 Tapping ScawBT4x5O
I FHMAI'J flflns
lltaJCtta FINISHING SANDER Model 804550 Model B04550Z
7
I FHMAN on4SR
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspecled and lesled befom leaving the facIor Ills warranled to he bee of dofocis from workmanship and malerials br Ihe period of ONE YEAR from Ihe date of original purchase. Should any lrouUe dovelop during this one-yearperiod, return the COMPLETE 1001, freight prepaid. ID one ol Makilab Faclory or Aulhored SeM Centero. II inspeclion shOWS Ihe trouble s caused by dofeclive workmanship or inaleria!, Makita will repair (or. al our oplion, 'tplace) without charge. This Warranty does fbI apply where:
repairs have been made or altempled by others repairs are required because ol normal wear and Tear Ihe lool has been abused, misused or improperly maintained alterations have been made to the 1001 In no event shall Malilta be liable for any Indirect, Incidental or consequentIal damages from the sate or use at the ptuduct. This disclaimer applies both during and after the term of warranly. Makita dsclalms lIabilIty 101 any Implied warranties. including Implkd warranties of "merchantability" and fitness for a specific purpse', after the one-year term of this warranty. This Warranly gives you specilic legal righIs. and you mayalso have the other rights which vary teem stab toslale. Some statesdonotallowtheexclusionorbrnitationofinddentalorconsequentiatdamagos. so Ihe above limilalion or exclusion may not apply to you. Some slates do not allow limitalion on how long an implied wananly Iosls. so the above limilalion may not apply lo vu.
.1
ThaXLta Cokpokation of Anuzijica
Buford, GA
883509-992
PRINTED IN USA 1990-4-C
I FHMAI'J flflfll
I
flSPEEflA7RE/
ASSEMBLY II4STRUCT1ONS & PARTS LIST
AIRLESS PAINT SPRAYER
MODEL 4Z242A
DAYTON ELECTRIC MANUFACTJJRJNG
FORM 5S1435 02433
O981I289/2t
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE, OR SERVICE YOUR SPEEDAIRE AIRLESS PAINT SPRAYER! RETAIN !P4STRUCTIONS FOR FUTURE REFERENCE.
LIMITED WARRANTY
C::
THE SDE CE IfiE
1FT*Th THESE unuas NR IuTaf UFWn Description
The Speedaire airless paint sprayer is designed to operate on 115 A.C. electric power. It utilizes a hydraulic pumping action which builds pressures up to 2500 psi and atomizes the paint to a fine mist. As a result, the large amount of over-spray associated with air spray methods is reduced with the aluiess sprayer. Sprays latex, enamel, lacquer paints, varnishes & stains.
Motor
Spray rate
Tip siS Weight
Specifications -
Totally enclosed fan-cooled 1/3 H.P., 115 Volts. 60Hz.
1/3 gallon per minute 015 x .050 9h1 spray width
44 lbs.
Speedalre airless paint sprayer. Model 4Z242A. Is warranted by Dayton Eiectdc MIg; Co. (Dayton) to the original user against delects In workmanship or materials under normal use (rental use excluded). br 90 days after date ol purchase. Any part which is determined to be dolectivo in material or workmanship and returned to an acsthodzed service location, as Dayton designates. shipping costs propaid. will be repaired or replaced at Dayton's option. For warranty claim procedures. sea Prompt Disposition" below. This warranty gives purchasers specific legal rights, and purchasers may also have other rights which vary 1mm state to state.
WARRANTY DISCLAIMER. Dayton has made a diligent effort to illustrate and describe the products in this liters I u,e accurately: however, such illustrations and decript!ons are for the solo purpose ol identilication. and do not express orlmp!ya warranty that the products are merchantable, or lit br a particular purpose. or that the p,oducts will necossaflty coniomi to the ilius-
traUOJ7s or descriptions.
Except as pmvided below, no' warranty Or afFirmatIon ol lad. expressed or implied. other than as stated in "LMSTED WAR RANW' above is made or authorized by Dayton. and Dayton's liability in oil events is limited to the purchase price paid.
Certain aspects ol disclaimers are not applicable to consumer products: e.g.. (a) some states do not allow the excius'on or limitation ol Incidental or consequential damages. so Vie above limitation or exclusion may not apply to you: (b) also, some states do not allow limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) bylaw, during the period ol This Lf.',ited Warranty, any implied warranties ol merchantability or fitness icr a particular purpose applicable to consumer products purchased by consumers. may not be excluded or otherwise disclaimed.
PROMPT DISPOSUIGN. Dayton willmake a good leith effort br prompt correction or othpr adjustment with respect to any product which proves to be delectaVe within warranty. For any product believed to be deiective within wairanty. iirst wdte or call dealer from whom product was purchased. Dealer will give additional directions. ii unable to resolve satisiactoriiy. write to Dayton at address below. gMng dealer's name. address. date and number of dea(ors invoice, anddescn'bing the nature oitP7e
defect. N pmduct was damaged in transit to you, tile claim with carrier.
Unpacking.
After unpacking the unh inpect carefully, for any damage that may have oceirrad kr
DAYTON ELECTRIC MPG. CO.. 5959 W. HOWARD SI. CHICAGO. ILLINoIS 60548
IN1 17800AV
I FHMAI'J flfl&38
FORM SSI 435 02433
MODEL 4Z242A
General Safety In formation
Never point gun at anyone or any part of your body. Hi9h pressure spray can cause injury by penetrating the skin. If penetration occurs, immediate medical aid must be obtained. This unit is capable of producing 2500 PSI. All components in this system are rated equal to or above this pressure.
CAUTION: Do not substitute parts having working pressure less than 2500 PSI.
Inspect hose before using. Check for worn or damaged areas which could fail during operation of the sprayer. Static electricity sparking can be developed by airless spraying. Make sure the object being sprayed is grounded to prevent static sparks. The unit is grounded through the three wire, three prong grounded supply cord. If an extension cord is used make sure it has three wires and is of the following wire size:
25' Cord - not less than 16 ga. wire 50' Cord - not less than 14 ga. wire 100' Cord - not less than 12 ga. wire Electrical damage or personal injury results from using improperly grounded outlets. Use
only a properly grounded outlet that will accept a three pronged plug.
Before servicing, cleaning or removing any parts, turn motor switch to off position, relieve pressure by turning combination valve counter-
clockwise to positive stop and pulling gun trigger. Always keep trigger lock in locked position when gun is not in use.
During steps 6 & 7 of servicing and maintenance, ground gun to solvent container to prevent static spark. When spraying a flammable paint keep area well ventilated. Follow all electric & safety codes including the National Electric Code (NEC) and the Occupa-
tional Safety & Health Act (OSHA). Wear eye protection when using sprayer.
Motor becomes hot durinjoperation. Do not touch when moving sprayer.
Assembly
HOW TO SET UP YOUR NEW PAINT SPRAYER
Read carefully through your owner's manual BEFORE OPERATING your new paint sprayer. It contains many tips and operating features designed to help you get the most from your sprayer. ASSEMBLE THE LEGS AS FOLLOWS: 1. Lay pumpi on a bench face down with the large
white control knob Just off the edge of the bench. Do not remove paper tube from push valves until you are ready to operate unit. This tube will help prevent damage to the push valQes during leg assembly. Attach each leg using iwo 5/16-18 c 1/4" machine screws and special locking nuts as shown in Figure 2.
Place rubber leg tips on the open ends of the legs. Slip the flexible tubing over each fitting (large and small). Tighten clamp over large tube. SPRAYER
WILL NOT PRIME IF CLAMP IS NOT TIGHT! Attach the paint suction head and strainer to the bottom end of the large flex-tube. Agure 3. Connect the adapter and the high pressure airless hose to the side of the lower block. Figure 3. Hose and adapter will leak if not well tightened: NOTE: If additional length of hose is used, it should not be longer than 100 feet total.
Place the spray tip and washer inside of the tip guard and a'ign tip in the slot (Figure 4). Screw this assembly onto the end of the 9un. Rotate tip guard to desired position for painting. TIGHTEN securely. Attach filter to gun as shown on page 7. Attach hose to filter and tighten securely.
figMa4
Lay the pump down with small white oil filler plug on top and motor in horizontal position. Check the oil level of the pump. The correct level is about
one inch from the top of the pump. DO NOT
OVERFILL! Use 1OW-30 motor oil. (Your sprayer should have the proper amount of oil in the pump when it comes from the factory). Replace the oil filler plug. TIGHTEN.
Operation
NOTE: If an extension cord is necessary the following wire size recommendations must be used: 25' Cord - Not less than 16 ga. wire 50' Cord - Not less than 14 ga. wire 100' COrd - Not less than 12 ga. wire
CAUTION: Improper wire size may cause ma)function of the motor. 1. Strain the paint.
I FHMAN flfl42
pORM 5S1435 - 02433
MODEL 4Z242A
Operation (con't.)
IMPORTANT: Do not use lumpy or dirty paint. It will clog the spray tip and the line filter. Follow
paint manufacturer's directions and thin if
needed. If clogging occurs, clean or replace the mesh element in the linefilter and strain the paint to prevent further clogging.
Prime your sprayer. The airless sprayer pump is equipped with two special push buttons. These pushbuttons manually operate the inlet and the outlet valves. Pressing each one once before start up will serve to make sure the valves are not stuck closed by paint residue. Turn control knob counterclockwise as far as it will go. (Figure 5). Start the motor. Paint will travel up the tube and circu)ate through the unit. If unit does not prime, stop the motor. Paint should rise up the tube afew inches. Restart the motor. If necessary, stop and start the motor several times. If unit will not prime; see Special Priming Instructions Section, below.
To adjust spraying pressure turn the control knob fully clockwise, to increase pressure. (Figure 6). Try a test area at several different pressures to become familiar with AIRLESS spraying.
NOTE: To assure the longest life of your sprajer, use the lowest pressure necessary to paint. This will give less over-spray. (Over pressurizing will also shorten the life of spray tip.) When not actu-
ally using the sprayer turn control knob fully
counterclockwise (to release pressure) and shut the moto! off.
TO PRIME.,
TO PRESSURIZE
will not prime, shut off the motor and fully depress the inlet and the outlet valve buttons once again. Start the unit. If it will not prime go to the next step. Remove large inlet tube and start motor. Test for
suction with palm of hand at inlet valve. If no suction is felt, this valve may require cleaning or replacement (Figure 7).
If inlet valve and button assembly is removed, diaphragm movement can be checked with unit on and finger touching diaphragm. Should no movement be noticed, the unit must have air bled from the system. Refer to item 6 under Diaphragm Replacement in Maintenance Section. NOTE: When replacing inlet button assembly do not overtighten. It should be hand tightened and then turned approximately 1/2 turn further with a wrench.
HINTS FOR AIRLESS SPRAYING
The correct distance from the workpieis 10 to 15 inches. Adjust distance for the best spray pattern on your particular job.
Move the gun parallel to the surface with a
smooth constant speed movement of the arm, left to right and right to left. The gun tip must be kept at the same distance from the surface throughout the stroke.
Keep the gun perpendicular to the working suN face at all times when painting.
Figure 6
The gun should be triggered just after starting the stroke and the trigger should be released before
After the first hour of operation, turn motor off.
stopping the paint stroke.
Tighten the four bolts in the lower block assembly to a torque of 200-250 un/lbs.
Paint should be slighfly overlapped just as the trigger is being released at each end of the
stroke.
SPECIAL PRIMING INSTRUCTIONS
CAUTION: Use care when overlapping to
if the valves in the unit stick and unit does not prime
avoid paint runs at the point of overlap.
following startup procedures, proceed as follows:
Paint should overlap all along the previous stroke
1. If the material comes up the suction tube but does
sufficient to make an even joining of the two
not prime, turn motor off. Allow it to come to a
strokes without causkng the paint to run.
r.y
cSoomr'p4letitme esstop:t'hpn
tes!a
-
it. Repeat procedure
7.. The standar4.spray-tip suppfled with this unit is on the type of
rhenfaun cause foflho pur 'ptauIr to pnme Is ::,'s material being tTa$t'ou may have to use
::iniproper clean up. OccasiOdlly a small omount - 'other size tips as shown in Table 1, Page 4. For
of paint will remain in the inlet 'or the outlet vatve
flexibility and time-saving the Titan-Tip Adjust-
chamber causing the valve(s) to stick. If the unit
able Spray tip (No. 6X095) is recommended.
I FI-IMAN flfl&&fl
FORM 5S1435 02433
MODEL 4Z242A
:Operatlon (con's.)
SPRAY TIP RECOMMENDATIONS
MODEL
APPROX.
TIP SIZE NO. PATTERN SIZE .
'
APPLICATION
.01 1"x50 6X900 9" For light bodied materials such as lacquers and stain. Use on small or limited area work.
.015"xSO 6X902 9" Finer finish and more uniform coverage with latex and oil based paints.
.O1W'x65 6X905
13"
Large area work and faster applications of latex and oil
based paints.
--Titan-Tip 6X095
Adjustable
Adjustable
For all types of materials and small to large areas of application.
Recommendd Table 1
Maintenance
CAUTION: Before servicing or doing any maintenance, relieve pressure and unplug unit.
IMPORTANT: ONE OF THE LARGEST PROBLEM AREAS WITH PAINT SPRAYING IS THE RESULT
OF IMPROPER CLEAN-UP. KEEP YOUR SSPPREACYIEARLACT LiTESABNEISNTGBY&FMOLALIONWTiENGNATHNECSEE
INSTRUCTIONS. CAUTION: Any paint equipment should be well
flushed with solvent after each use, failure to properly flush your airless sprayer.pump. hose and gun will result in clogged openings and stuck valves-
CLEANING
Turn control knob counterclockwise to a positive stop (Figure 5, Page 3). With trigger lock engaged. remove sprayer tip. - washer and tip guard from gun and place parts n a container of suitable solvent (Figure 4. Page2). Put flexible tubes in empty container and run unit allowing fluid remaining to be expelled. Turn control clockwise to positive stop (Figure 6, Page 3). Disengage lock and trigger the spray * gun into the container. This will allow fluid re-maining in hose to be expelled (Figures).
Turn control knob counterclockwise to a positive stop (Figure 5, Page 3). Replace empty container with container of suitable solvent and allow unit to circulate solvent. Trigger the gun in container while holding the diffuser assembly submerged in the solvent to avoid splashing. Replace solvent 2 or 3 times until solvent runs clear. Repeat steps 3 and 4 to remove solvent from the system. If spraying a latex paint, clean the sprayer with warm soapy water. Mineral spirits or other lubricant MUST ALSO be run through sprayer (after cleaning) to lubricate parts and prevent sticking of moving part. CAUTION: Mineral spirits must not be mixed
with latex paint. If unit is to be stored for a period of time, it is recommended that a light oil be drawn through the complete system.
SUCTION FILTER CLEANING
The suction filter shoUld be cleaned daily with suitable solvent. If filter is damaged or has large holes, replace. NOTE: Cleaning filter is very important. Clogged filters will reduce sprayer working pressure. COMBINATION VALVE
The combination valve has been preset at the factory for proper operation. Should the valve need cleaning: remove set screw on the side of the block and unscrew valve. Clean parts and reinstall In re-
aa:S?-1 t
y/
-.- 4....:.t
I FHMAN flfl&&1
02433
Ut. - - - naflfl
Maintenance (con's.)
SPRAY GUN
LOWER SLOCK A 55 EMS LV
Because the gun has few parts, little maintenance is required. However, should the gun have to be dis-
assembled, the following procedure should be followed:
WAS HE
RETAINER CONTflOL KNOB
SET SCUEW
VALVE AUEU8LV
NEEDLE ASSEMBLY
WARNING; Never disassemble gun while connected to unit. Turn oft unit, unplug and relieve all pressure from system, engage safety lock on gun before removing gun.
Remove hole plug and stop nut. See items 10 and 27 of Spray Gun Parts List.
WRING
Remove diffuser assembly, item 4. See Spray Gun Parts List.
DIAPHRAGM REPLACEMENT
Check oil in reservoir reguiarlyforcfiscoloration. Dis-
coloration indicates that the diaphragm has rup-
tured. To replace diaphragm, proceed as follows:
Remove pump filler cap, turn unit upside down
and drain through the filler hole. Flush and cIear
oil reservoir.
-
Remove needle and ball assembly. At this time, the spring and spring retainer will come out. (Figure 12.)
SlOP NL1
sEAL
RETAJPJER SPRING
With unit upside down, remove lower block assembly. This will expose diaphragm. Remove diaphragm assembly. See parts list, item
Clean lower bfock assembly and oil reservoir, fill piston cavity with 10W-SO motor oil and reassemble in reverse sequence.
NEEDLE AS5EMBLY
Retighten lower block assembly to 200-250 in/lb. torque.
Turn unit upright and fill with 10W-SO motor oil. Proper oil level is one inch from the top of the pump.
Loosen bleeder valve assembly on side of unit no more than S full turns.
CAUTION: DO NOT TAMPER WITH THE SET SCREW NOR REMOVE ANY OF THE VALVE PARTS. THIS VALVE IS FACTORY SET. (Figure 10.)
Figure 12
The only part remaining in the gun at this time is the seal. The seal should never be removed unless it is to be replaced with a new one. This can be accomplished by sliding needle assembly into seal and rotating needle around opening in gun while pulling outward.
IN-LINE FILTER
Use Figure 14 for reference:
An in-line filter is Installed in the hose at the gun to help prevent clogging at the tip caused by lumpy paint or any foreign particles.
The filter wilt normally not require any special attention as long as proper cleaning procedures for the
equipment are followed as per Instructions set forth in this manual.
If there is a reduction in pressure or material flow through the gun, check the filter. Remove the fitter
element (Ref. No.24) and clean with solvent. If con-
tamination cannot be cTeaned the element must be
replaced. The filter may require frequent cleaning if
the paint being sprayed has a very coarse pigmentor
Figure 10
. Figure 11
a large amount of dirt or sand contamination. Occasional batches of what is normally satisfactory
Run pump for approximately 2 minutes and re- paint may contain excessive contamination.
tighten Weeder valve.
If there is a reduction.ln pressure or material flow
After the first hours operation. It is important that through the gun, check the fitter. Remove the filter
the four bolts retaining the lower btock assembly element (Ref. No. 24) and clean with solvent. If con-
are retightened. Figure 11. !,ediapbragrn has a long service life, but It is sub-
tamination cannot be cleaned the element must be replaced.
ffJect to Sghlyabralve'materIaIs and'heayyjoads .NOTE:. When reassembling fitter, make sure that
4herefore
it
is
suggestedlo
tfave8
rUepslatckement
dia-
1.mehend .4OwardS
of filter cartridge gun bodv.
(Ref.
No.24)
..
is
Installed
I FI-IMAN flfl&&2
FORM 5S1435
02433
Ref. Part No. No.
1 STO56300AV 2 AL011400BE 3 AL013700AV 4 KE000900AV 5 ALO22500AV 6 ALO22400AV 7 STO7O21SAV 8 ALO13000AV 9 ALO1 9300AV 10 ALOO6600AV 11 5T062700AV 12 ALO25300AV 13 ALO269O1AV 14 STO16000AV
-15 AL2OI000BG
16 17 ALO13300AV 18 ALO13200AV 19 HFOO1800AV 20 ALIO8500AJ 21 ALOO1200AV 22 HA211800AV 23 STO12800AV 24 9K537 25 5T067700AV 26 ALO23001AV 27 ALO23002AV 28 ALO14000AV 29 ALOO5100AV 30 ALO17200AV 31 ALO17500AV
32. 5T069400AV
33 5T069600AV 34 ALO176O1AV 35 S1093500AV 36 5T070808AV 37 ALO28900AV 38 ALO29000AV 39 ALO28500AV
MODEL 4Z242A
Replacement Parts List For Paint Sprayer
Description
Machine Screw (9 used)
Face Plate Gaskef Key 3/16 x 1" Eccentric
Bearing Retaining Ring Spring Retainer Piston
S..pRrinigng
Filler Cap
Handle Hex Rd Mach Screw
(2 used) Housing Assembly
(Includes #9 & 16) Bleeder Valve Bearing
Seal Hose Adapter Diaphragm Assembly Washer
Hose Machine Screw 5/16-18 Motor Rubber Foot (4 used) Left Leg Right Leg Lock Nut (4 used) Strainer Suction Head Suction Tube Hose Clamp Hose Fitting Bypass Tube Bypass Filling
SocHdCapScrew(4used) Button Spring
Valve Retainer, Inlet
Ref. Part
No. No.
Oescription
40 STO56700AV O" Ring
41
42
ALO29100AV 5T070128AV
P. lungReinr g
43 ALO2O9O2LD Lower Block 44 ALOO7200AV Knob
45 ALO21200AV Adjusting Screw 46 ALO21 100AV Combination Valve 47 STO7O118AV 0" Ring 48 ALO2O800AV Spring
49 AL115200AJ Needle Assembly
50 ALO27700AV Valve Retainer 51 ALl 07400AJ Valve Assembly
52 ALO15600AV Washer 53 ALO287O2AV Washer
54 ALO29200AV . Outlet Valve Plug 55 ALOO1 400AV Spring
56 ALO1O700AV Spring Retainer 57 ALOO1 900AV Outlet Ball 58 AL115400AJ Outlet Valve Assembly
59 ALO15600AV Washer 60 5T070505AV Set Screw
61 AL012900AV Washer
62 STO70001AV Spring Pin 63 ALO29100AV Plunger
64 5T056700AV '0" Ring
65 ALO2B600AV Valve Retainer, Outlet
66 ALO29000AV Spring
67 ALO28900AV Button
68 ALl 17002AJ Spray Gun (See Figure)
69 AL121900AJ Inlet Cartridge Assembly
70 ALO287O1AV Washer
- 4Z243
Cart (Optional)
- 4Z429
25' Airless Hose Extension
(Optional)
- 4Z430
50' Airless Hose Extension
(Optional)
- AL026701AV Switch for Motor
(not shown)
- 3R724
Cooling Fan for Motor
(not shown)
Ref. Part No. No.
1 AL108800AJ 2 6X902 3 "ALOO9900AV 4 ALl 1 4900AJ 5 AL115000AV 6 ALO2OIOOAV 7 ALO2O200AV
8 ALO2O300AV 9 ALO24002AV 10 5T073706AV 11 ALO2S000AV 12 ALO238O1AV 13 ALO231O1AV 14 ALO23700AV
Replacement Parts List For Spray Gun
Description
Ref. Part No. No.
Description
Tip Guard Tip .015 x 50 Washer Diffuser Assembly
Needle Assembly Spring Spring Retainer
Seal Gun Body
Hole Plug
....Washer
Trigger Lock Lock Sleeve Trigger Guard .
15 ALO24100AV
16 ALO24200AV
17 STOO2500AV
18 ALO23600AV 19 5T070218AV 20 STO7O2I7AV 21 ALO27900AV
22 tALOO5500AV 23 tALOO5300AV 24 tALOO5700AV 25 tALOO5400AV 26 tALOO5200AV 27 STO73804AV
Trigger Pin Spring Retaining Ring (2 used) Trigger Retaining Ring Retaining Ring Washer Washer Filter Body Filter Washer Adapter Slap Nut
.
gun ashown exc.eptforth.etip guardassembly andthefiIterasembly, ordeiALl 17.00?AJ.
.7T order the tip guard assembly'and the Jifterassembly orie biP2l4700AJjsee below)
*
t. No 4.Ln800AJ fnc1u:iw $JSi&ag I'iMP2147OOAJ
I FHMAN flfl&n
FORM SS1 435 02433
MODEL 42242A
Egure_13 Replacement Pans Illustration For Paint Sprayer
1 234 11 5 678
17
'I27 10
2O..fl
122 23
24UFilter Assembly
18
II K 12 13 1621j\
14
p.
,, -igure_14 Replacement Parts IllustrationFor Spray Gun
-- -
I PHMAI'J flfld4&
- 051033
02433
PROBLEM SPRAY PAIrERN
U
Tails:
Hourglass:
MUUtL 4LZ42A
Trouble Shooting Chart
POSSIBLE CAUSES REF. NOS. (See Below)
1,2,3, 5.6 1,2,3,5,6
Round:
2
fiDistoition:
Too ifluch overspray Pump will nat prime Spray gun fails to spray Pump does not run when turned "on" Spraying pressure drops when gun is triggered Pump primes, but pressure does not build up Spray gun will not shut off; leaks point Motor runs hot and trips overload switch
POSSIBLE CAUSES 1. Material pressure too low
2. Spray tip is clogged Or worn 3. Spray tip orifice size is too small
4. Spray tiporifice size too large
5. Material being sprayed is too thick (viscous)
-
6. Filter(s) are clogged 7. Not enough material in container
8. Leak in suction tube connections 9. Air in hydraulic system
10. Intake valve stuck or dIrty
11. Outletvalve stuck or dirty
12. CombInation valve not open or dirty
13. Hydraulic fluid level too low
14. Improperly sized extension cord
1 5. Defective motor or switch 16. Loss of electrical power to unit, line voltage
too low IT. Worn or dirty diffuser assembly or ball in
spray gun
18. UnIt under pressure
19. Pressure too high
2, 5
19 6, 7, 8,9, 10, 11, 12, 13, 14
2, 6
14,15,16,18 4,6,8,12
8,9, 10, 11, 12
17
14,15,16
CORRECTIVE ACTION
1. Increase pressure by turning combination valve clockwise.
2. Clean or replace spray tip as required. 3. Replacewith larger orifice size appropriate for
material being sprayed.
4. Replacewithsniallerorificesizeappropriatefor material being sprayed.
5. Reduce viscosity of material by thinning with appropriate thinner.
6. Clean or replace filter(s) as required.
7. Add material to container. Do not allow material level in container to get below suction strainer.
8. Tighten as necessary. 9. Bleed air from system as per instructions In
"Maintenance" section. 10. Follow "Special Priming" Instructions in
"M&ntenance" section. 11. Follow "Special Priming" instructions n
"Maintenance" section. 12. Turn combination valve counter-clockwise to
positive stop. It unit tails to prime, remove combination valve assembly and check for wear or foreign material that may be effecting performance. 13. Check level.Add a good grade I 0W30 oil to housing, but not higher than one Inch from the top. 14. Check the chart shown In the "Operation" section to properly size the cord. 15. RepaIr or replace as necessary. 16. Check line fuse, a 15 amp fuse must be used.
17. Trigger gun several times while under pressure. If gun still leaks remove diffuser assembly (Fig. 15 ) and clean or replace as necessary.
18. Turn combinatIon valve counter-clockwise to positive stop.
19. Turn valve counterclockwise to reduce pressure.
I FHMAN flfl&&5
on. c nnaJ ajiarinx rntjuvnncI It-I fl arnn I IPILJ MISCM
BECAUSE AIRLESS SPRAY UNITS DEVELOP EXTREMELY HIGH PRESSURES, DO NOT USE UPS LARGER THAN .018".
SEVERE INJURY MAY RESULT FROM ANY SKIN PENETRATION.
. Never put your hand or fingers In front of gun.
NEVER.: Never point gun at your body - or any one else. Never leave gun unattended without releasing pressure and engagIng trigger look.
BEFORE
turning
pump:
ALWAVC
I
Follow the manufacturers recommendDtions on maximum pressures and operating instructions. Make sure trigger lock stproperly
adjusted. Lock the gun trigger in "OFF" position
- and check all connections.
BEFORE removing
or adjusting any part of equipment (including
tIp):
ALWAYS*
1. Shut off pump. 2. Turn combination valve counter clock-
wise to positive stop.
3. Discharge contents of gun to eiiminate pressure.
4. Lock the gun trigger in "OFF" posItion
by engaging trigger lock.
*NOTE: Also follow 1, 2, 3, and 4 when discontinuIng spraying operation.
.Follow the manufacturer's recommendations for periodic cleaning and maintenance procedures.
0' STAY SAFE!
CAUTION If skin ii hit by sprayed liquId, paint'fr soiventLi.tccont at physlclaq immediately becausp anykin penetration - ii cause peuniaflStHnJwyaUsLtns s4
V.
DEVILBISS
I
SERVICE BULLETIN
S8-2-251-E
JGA Spray Gun
Replaces SB22510 25 26
k,))Ji4
22 23
24
Ret. No. Part No.
Fluid Inlet Nipple 3(8 NPS
Deictiption
'1 See Chart 2
Air Cap/Retaining Ring
1
2 MBC36S.
Retaining Ring for Ref. No.3
1
3 SeeChart 2 - Air Cap less Retaining Ring
1
4 SeeChart2 Air Cap, Adapter/Retaining Ring 1
S MB-290
Retaining Ring for Ref. No.7
1
6 See Chart 2 Air Cap
1
133625-122
Adapter for 31733490 Air Cap 1
1 33625-124
Adapter for 31736491 Air Cap
1
B SeeChart3 Fluid Tip and Gasket
1
9 SS-7312-K5
10 A V-i-KS
Gasket Kit for JGA-5401 only
1
Gasket Kft for JGA-502, JGA-5401 1
JGA-1 225
Baffle for JGA-502, JGA-5401
11 JGA-408-2
Baffle for JGA-5023, JGA-5027
12 23165-001-KS o Ring for J'-S02 only
1 1 1
13 JGA-51-K5 Lock Nut I'
1
I P-JGA-2-2 14 P-JGA-55
Nipple for JGA-502 Wippte for JGA-5023, JGA5Q21
1
I
15
(P-JGA-73 JGA-7-K5
Nipple for JGA-5401 (SoeNote Below) 1 Packing Kit for JGA-502,
JGA-5027, JGAS401
1
16 MBC-1164-K5 o Ring Kit fot JGA-5023
1
34411-1 22-K3 Packing Gland Kit for all except
17 JGA-5023
1
34423-121
*18 JGA-35-K5
Pecking Gland for JGA-5023 only 1
Trigger Bearing Stud Kit
1
19 JGA-108 20 A42-K5
Trigger Screw Kit
1 1
21 P-MB-Si 22 JGS-72-K1O
Nipple Gasket Kit
1
2
23 JGA-17
Bushin9
1
24 See Chart 3 25 MBD-19-K5
Fluid Needte Spring Kit
1 1
26 JGS-16
Adjusting Screw
1
27 MGB-405-1
Fan Adjustment Assembly
28
29
SST-8405-KS SSG-8020-K5
Retaining Ring Kit
ORingKit
1 1
1
30 JGS-449
Air Valve Assembly
1
31 JGA-14-KS Snap Ring Kit
1
32 JGA-1 S-KS
3334 35
JGS.26-KS
JGS431 MBD-12-KS
Washer Kit
U Cup Seal Air Valve
Spring Kit
1 1 1 1
36 See Chart 3 Lapped Tip, Needle and Gasket
Assembly for JGA-502 only
1
rfl1516 17 I 34
30
27 Put lfl%ot Nipple 2O fl4 NPS (M)
19
36 Includes Ref. Nos. 8, 10 and 24.
FOR PARTS PURCHASE Contact your local distributor See the "Yellow Pages" of your telephone directory.
A quantity of necessary parts is included in repair kit KK-4059 for complete gun repair.
Suffixes -K3, -K5, -Kb designate kits of multiple
parts.
EXAMPLE: SS-7312-K5 is a kit of (5) gaskets.
NOTE: Optional nipple for JGA-5401 with builtin metering valve for adjusting fluid flow. Order P-JGA-459.
I FI-IMAN flfl&&7
V
PAGE 2 SB-Z251-E
MODELS
JGA.-502 JGA-5023
Standard spray gun, has hardened alloy steel
fluid tip, stainless steel fluid needle and brass baffle.
For ceramic and latex materials, has carboby fluid tip, fluid needle and nylon baffle.
SERVICE NOTES
For complete guide on air spray equipment use, see
Data BuJietin S8-2-OD1.
Strain material thru 60 or 90 mesh saeen.
To clean gun passages, bJow back paint to material supply source and flush fluid passage with clean solvent. Wipe gun clean with solvent soaked cloth.
JGA-5021 JGAS4O1
For latex materials, has stainless steel fluid tip, fluid needle and nylon baffle.
Quick-purging spray gun, has restricted fluid passage, stainless steel fluid tip, fluid needle and brass baffle. Most suited for recirculating systems.
To clean air cap, soak in thinner, brush with a stiff bristle brush. If necessary, use a broom straw or toothpick. Never use a wire or hard instrument; this may scratch or burr holes causing a distorted spray pattern.
After gun has been cleaned and dried, 8DDIy a droD of oil at trigger bearing stud, on stem of air valve assembly at washer, and on shank of fluid needle at packing gland.
Qiart 1
Chart 2
Chart 3
NOZZLE COMBINATIONS
AIR CAPS
FLUID TIPS AND NEEDLES
Modelu
tQI9WW
<0.00.
Air Cap
Sizeu Ordr
from Clmrt2
Fluid Tip and N idle Sizes
OS r from Chart
D E EEEXFFFXFZ
N(o;.ponJ\ Ref. Nou. 1 and (4)
ordeV Air Cap with Ring
24 30 MB.403930
24 P P
P 43
30 % S S S 58 AV.43958
43 S S 61 MB-403961
58 s %
69 MB.4039-69
61 P
18 MB.4039-18
69 P 18 P
264
P P P 0490
(45134.490)
264
P
"491
(45134.491)
490 P P P 104
491 P
105
104 P
P P 165
105 P P P 110
165 P 110
P P 111
P P P "Inn nal MIX
111 P
P,nw,. Ecod Combin tb SS etlon FSsd Combination
Ref. Nou. 3 rind (5) Air Cap as Ring
AV.40-24
thu is
Ref. No.8 Ref. No. 24 Ref. No.36
osir'>No. on Tip Fluid Tip & Fluid Needle Lapped np & Gaikat Any. No. on Needle fincH. Au.y.
JGA502
AV-1b-D
AV-601-D JGA-402.O9( JGA.440-D
31161-043
AV-t5-E
AV-601-E JGA-402-E JGA.440-E
AV-15-EX AV.6O-E)( JGA402-DEX
None
. AV-15-FF AV-601-FF JGA.402-FF JGA-440-FF
AV-15-FX AV-601-F)( JGA-402-FX JGA-440-FX
AV-15-FZ AV-601-FZ JGA-402-FZ JGA-440-FZ
31 161-26j
(31133.490)
AV-1415-D tAV-611-D JGA-409-D
None
(31136491) AV-1239-104 AV1239105 AV1239165
AV-1415-EE tAV-611-EE JGA-409.OEEE
JGA-5027 AV-11 15-E tAV641-E 'JGA.402-E AV-1115FF tAV-641-PF JGA-42-FF
None
None None
AV-1239-710 31161-171
.
AV-1115-FX tAV.641-Fx JGA-402-FX
JGA5401 AV-1115-P! AV.489FF j JGA.402-FF
None None
tOo not use Av-i gasket with nylon bat no.
ACCESSORIES
P.145616 AIR
/AOJLSTINO VALVE
42134.214 3/V DIA.
4a14-2t5 fl 01*.
CLANINO BRUSHES
Enbl 05 us., In COntOl
tnd '.doc. air uM
the SUn. Id.& fo, 14w
ItU'O YIn
The.. b,ushs. -. ,.IpIn cissnin g th,"d.
nO t.ca..s of .n
HD-501
HE CLEANER
4
H 05 clnncu,Ed Ia
cInn a. mud. Of has.
nd mt,II ptt of
NYLON BAFFLE MAY BE WEO ON JGA502. flA5401
Use in p.c. of b,.ss
bafil.. Oo not u5 AVI
'snt will' bfJI.
this nyton
Cont.Int 11 n.C.flttY tip. ho. nd nst 'u.s ujod an o, with u,..
41677-205 (FxI 41577-aol 1FF)
41S77409 El
RESILENT TIPPED NEE0L(
JGA62 LEATHER PACICING5
SuItfl fo, us with 0,. sank (InIflhl n, m.t.fl.Is nd m.nY wtod .I.n-
COnt.inlng silica.
Usu.IIY us. WI,.., D,.
flsIv m.torlais .,. s,.Y. 'J (21 JOA.52 InI.t. Of JGA7 o.cdn; On .IQA-302.
JOA-3027 nC JGA-
5401 gunS.
1/30/7 B
THE DEVILBISS COMPANY
TOLEDO, 0(11043692
DiViSIOn ol champion Spavlc Plug compony
Litho In U.S.A.
I FHMAN flfl&&8
- CONRo2.O1RAP-B4S/L3F0E/T6Y0AUDITS
-
--
-
C
-- 24
z
s-i.
-a fl4c
CYPRUS MINES CORPORATION CORPORATE SAFETY AUDIT PROGRAM
OPERATION
Cyprus Industrial Minerals, South Plainfield, N.J.
PLANT OFFICER
John Stiff
CORPORATE AUDITOR Key L. Phillips
DATE OF AUDIT
Aoril 30. 1980
CYPRUS
I FI-IMAN flfl&Rfl
1. MSHA Training Requirements
Is a copy of the training plan available with the training plan approval letter?
Action taken: State to do training. Na plan on
property. .....
Yes or No
No
Are certificates of training (MSHA Form 5000-23 completed for each worker completing new hire, refresher and task training?
Action taken: Recommended calling state to determine actually what can be done. Contacted.
No
Is "hazard training" program for visitors and vendors in use? Are records available?
Action taken: Forms sent from Corporate Safety Office.
No
d) 1s training dp-to-aate for all employees?
Action taken: To be done at once.
No
Property Loss Prevention Reports
a) Were there any property loss reports in past 12 months?
Action taken:
No
5) Was there an annual boiler inspection?
(55/56. 13-30)
Action taken:
No
c) Was there an annual pressure vessel inspection? (55/56.13-15)
Action taken:
No
I
-1-
I FHMAI'J flfl&51
2. Insurance Reports - Continued
Is all fire fighting equipment inspected every 90 days and tested annually?
Action taken: 5, Plainsfield Fire Department nearby. Have been in.
Yes or No
No
Does operation have fire fighting plan with evacuation and rescue plans? (55/56.4-23)
Action taken: See above.
No
Does operation hold fire fighting drills every 6 months? (55/56.4-39B)
No
Action taken: See above.
I
At Does Operation have fire alarm signal and
procedures instruction record - 1 per year?
No
(55/56.4-48)
Action taken: Not sure if necessary.
Accident Records
Make comparison check on insurance reports and MSHA 70Q0-1 reports.
No
Action taken: Have not received 7009.1 reports. Using N.J. Form. Forms to be sent from Corporate Safety Office.
Are MSHA 7000-1 reports up-'to-date?
No
Action taken: See above.
Were there any permanent disability cases during past 12 month?
Action taken:
No
2
I FHMAI'J flfl&52
3. Accident Reports - Continued
d) Is there a method of following up on disabling injury cases? (Insurance reports, medical records, etc.)
Action taken: Informally
Yes or No
No
e) Is there a need to do an injury analysis?
Action taken: Not at thi time.
No
4. MSHA/OSHA Inspections and Citations
a) Total number of inspections in past 12
months.
-
Total number of citations in past 12 months.
Compare Corporate summary and review Corporate reporting requirements if needed.
Action taken: Report up to date.
1
3
Done
5. Environmental Areas a) Are there current MSHA citation extensions
for:
Dust conditions? Noise conditions? Comments:
b) Has a list of substances that could be considered toxic or dangerous used at this property been compiled?
Action taken: Not necessary at this time.
Yes No
No
-3-
I FI4MAN nn453
5. Environmental Areas - Continued Are there current Environmental Protection Agency (EPA) oW state citations for: 1. Air pollution?
2.. Water pollution?
Comments:
Yes or No
No No
Are there other, employee health related or environmental problems not recognized by a state or federal agency that should be addressed?
Comments:
No
Are employee medical records maintained at the property?
If yes, is there evidence of occupationally related patterns of illness or disease?
Comments:
Yes None
Are new employees given pre-employment physicals?
Comments:
Sporadic
Yes
Are current employees being given annual physicals?
Comments: Review needed.
-
Yes
Are there indications that certain illnesses, diseases or conditions are occupationally induced?
Comments:
No
-4-
I F(-4MAN 1)1)454
Yes or No
5. Environmental Areas - Continued
Are there currently any employees diagnosed as having an illness, disease or condition
that could be related to employment at this operation?
No
Comments:
Are there former employees who have filed a workman's compensation or other claim against the comanyfor a disease, illness or condition that may have developed as a result of employment at this operation?
Comments:
No
Are there physical extremes such as heat,
cold, dampness, etc. that could result in excessive employee stress?
Comments:
Cold.
6. Other Reports or Records
Pre-shift equipment inspections for past 6 months? (55/56.9-1)
Action taken: Past 4 months only.
Yes No
Working area inspection reports for past 12 months? (55/56.18-2)
Action taken: To be started immediately.
No
Continuity and resistance of grounding systems immediately after installation, repair or modification and annually thereafter. Are most recent test records available? (55/56.12-28)
Action taken: Small , hand held equipment to
be tested in the future.
Yes
':5-.
J FHMAN nn4Fd;
6. Other Reports or Records - Continued Review employee safety meeting minutes. Action taken:
Yes or No
Yes
Review joint safety committee minutes.
Action taken: Not needed at this time.
N/A
Review accident investigating committee
repo.rts.
Action taken: Not needed at this time.
No
7. Miscellaneous Safety Items
a) Is there a written supervisor's safety program which details management's safety responsibilities?
Action taken: Corporate Staff to complete as time is available.
b) Is the operation receiving the Safety and Health Newsletter?
Action taken:
No Yes
Is the operation using a safety rule book?
Action taken:
Yes
Does the operation have discipline procedures established for violatons of safety rules?
If yes, how many employees were disciplined in the past 12 months?
Action taken:
Un Nune
-6--
I FHMAN flfl45S
8. Other Items
Personnel problems?
- Comments:
Language
Yes or No
Yes
General liability problems? Comments:
None
Quality control problems? Comments:
None
9. Attach Current Safety and Health Inspections Dust Noise Housekeeping and Defects Injury Analysis Others:
Distribution:
S. J. Perkins J. W. Paul H. T. Muiryan W. Gaskins P. Bixby J. Stiff P. Kilijanski
7
I FHMAN nfl4c7
a,
Fe
CYPftQS NINES CORPORATION
QRPOMfl :FETY AUDIT PROGRAM
9cRATION IOCAOA. n Sc' Adc,4'c,r,etn
PNF QF'Icp
fr
I. :!Li
L. .#P 2
;-.
Qr -M9I
li.
t,
'kg
I.
CYPtR2
I FF-4MAN 0fl4!R
Yos or No
1. MSIJA Trainlhg Requiremenbi
t; t4Is a copy of the tr&in:ing plan avatl.ablc1
with the training plan approvatl iutLui:?
Action taken:
,ja,c. "I.- 4ya.Ad
rA ra)ejrTevsp
4t&_
HAte certific,tsoJ? training (risliA Loi:ni
rnML
V
5OOO-23coxnpi.eedfoc achwocket ebni-
pletirg new hir refresbet arid tai<
training?.
29tion tken
Is. "h;ard trai.ning program fot visi tots
and vendors ir1.use? l\r records 1.ivai.lable?
Action taken
,jcrftc .1 -
d) :]5 t1ainin .uq-to-datc for i;J:i eutpLoyeeu?
Actiontaken:
2: Property L95s PL-vaptzon He ports
a)
Were thre any. property 1o53 ropoLN;
PS 12. nionLhs?
in
.IcLion :takn:'
b). Was thee an aiinai boiler .inspction?
(55/56.13-30) : Action taken:.
a) Was there an annual pgcsure ve;.)I in-
spection? (55/56.13-i$) Action taken:
4-
4r
I FUMAN nn4.cq
Yes 01 No
2. Insurance Reports. - Continued
Is all
every
9fi0redafyighatinndgteesqtueidpamnennutallyn?spocLcI
tit* 4tAction taken: .
.
.
Devoaecsuaotpioenraatino&n.arhescvueefiprleanfisg?hEj(n55j/'ip(J}.ar4t -2w3ih) h
gffta k*111....: '.: Action .takerF: . .:
t/c . -
f) Does operstio 1d fire fighting drills every.:months? (5S/56.4-3913) Actjn, takenj
Accident Records. reports.a) .....c.PJnParison; check Ofl iflSLl:I:EjI1ce UC.:LOCl:s
and MSUA 7006-i.
Hi H#I 6-Action taken:
b) Are MSJIA .7000-i ceports up-to--date? Action taken:
Were there any permanent
during past 12 jnonthy
disabi].ity
cscs
Action taken: :
-2-
I fl.1MAFU flfl4Sfl
cc No
3. Accident RepQrts - Continued
d)
Is there a methQd. 01ff following up on di:;
abling j.njury cases? (Insrance reporL;;,
nsediclrecord, etc.)
.... p44.-:ctio taken: . ',
(
Is there a need to cJo an injury ana]ys:i:?
Action taken 7f
4. MSFiA/OStj. insedipris and Citations . .: .. a) Total numbar 'o znpecLions in past '12 months
mQflths
Lions in past 12
I
c)
Coppate CorQrEte summary ztncl tc:vnw
Corporate tepOJihg i:equsrernents if
deci.
Acc; iKen;::.
/
Enyirpnlflental Arafr
a)
.
Aie: there crteflt MSUA ci t?stion extuntionu
.foc;. '
.::.?i:.:i. '
1. 4 p.L
'1. Dust conditions? / IY
4#LjJc.C9mcnts: :.'
etcrJ/.
h) Has a list of substances thab could ha
considered tOxi.c 9r dangei:ous used at
this propert been compiled?
Action taken:
-3-
I FHMAN flfl4Rl
Yes or No
5 Envirornient41 Are.$s -, Cpritinued
.
. c)
A there current Environmental Protection
Agenc...(EP.A)Q%,.rrate citations for:
1.;.Air pollution?
.
410,
:.
2
Coptments)*LJ ,ao4knL . )AwA
3::...t. . '
I d)' Aritkre othe'eptployee hea]th related or
prblems pot recognized by a
ste.br eederfla.9eflcy that should be
:1 r '
., CnmmnFc -
II
;tt .t:'.jVA) tAremp1Ioyee rqcdI ii reeorcTh. (na1nL.I) nd at
thprqj.ierty J
I
irefyleesd
I
is tljee
paLtxn
evoitdeilnlnceesosf
oorccdui'p,eaat sato"nl]y
I
-: .
Corqrn.ents:.
..........f.j..... .............
1
I lIt
d.i ::
,I
,.yttE.
4
'(-(-- -I!..
1 1ArI .Ifliei'w ernp1Qye
phyv.cals?
g .ven preeivtp.oytnc:nt:
_L_At&t
Comnient,
dt
.j 1rec4rrQIit einpoyes being giiven annual physicals"
Comments: ..
/
r
h) jfe herindicflions that certain i].l-
nesses, disepses or conditions are
occupatiqalLy. induced?
Comments:
-4--
I F(-4MAN flfl4R2
Yes or No
5: EnvirOnmental Area
i): Are there currently any mployces diagnosed as: having an iilqess, disease or condition that could be rlated to employment at this
Qperattofl>
Cqmmeqs:.
-
.)::::::t.:
there gorrnerempioyees who have filed a. AuorKinas cornpeption or other claim
igpjtthecprnppy for a disease, illness
:tcqnitipp thfl;.Aay have developed as a
ezIttof empioygipt. at this operation?
Comments
. ....t.:.4..:! .!.
phyicijk) F Hflere-
eitrenies such as heat,
col dnpness, ec that could JOSU1L 1_fl
.eCce$3.V9eflIplOyeeStreSS?
:MComn1
:"..-
-.
1
6 thez Reppt ts or 1ecrds
i
,, a't
4
I) Pre--..s..hif. t
e- qui'-ppnt
.1
inspections
oi past
6 iqnths' (55/56 9-1)
Action taEen: ;.,
'C-
Woing area inspQtion reports for past
:';X2ohths? (55/J8-2)
:Actioritakefl. fri.
?ontinuity and Eesistance of ytounding systethsipirnediately after iflstallation, repair. or niodifioflion and nnual1' thereafer. Are nost recent test records available? (55/56J2-28)
Action taken:
I FHMAN
:*
6. Other Reports or.Rebrds - Continued d) Review mployep safeLy meeting minutes Actzor taken:
Yes or No
Reyiew jotnt
committee rinutes.
Sct'ion taken:"1 V!;
:
,aRey.ew accident 'i.nvestigating committee
reppct
Aip ,taketi:
$aft;
1i a)
Is
ere a written supervisoL' satety
prcrarn which details management's
safety responsi.]itzes
Il J0,-H ction taken:
I,
i*t
/
-,
Is 4he peatiop. receiving the S.affety ai I-leflth Newfletter?
Actton akep:
1 the pperatipp using a safety rule
boo?
Actipq.taken.
-
Does the operation have discipline probedur.es establfshed for violatont pf safet' rules?
If yes, how many employees were disciplined ip the.past12 months?
Action taken...
4.
-6--
I FHMAFU flfl4S4
8, Other Ins.
Personnel, problems? Comments:
/,Was.&%A'CJ'(4.
General; liabi1typrobJ.etns?
teS or No
&-9;
-
Co'nrnens;
ro1ems?'
.;:t9h 9U z.eiit $afiy 9P
iji?
r IDus'
Noise,
.i;c.) Uoq)epin9 and 'Pfl,ects .qi'cy J1isis
,p) Phets: t
__-
I FHMAN flfl4RS
U S Department of Labor Mine Safety and Health Administration
I FHMAN AA4RR
itt policy rntained in this manual supersedes all previous policies under 30 cM Part 48. August 26 1985
I FHMAN flflaR7
SUECHAFIER H-EDJCAT ION AND TRAINING PART 48-TRAINING AND REFRAINIFX3 OF MINERS
Subpart A-Training and Retraining of Underground Miners
SECIIcI4 48.1 ScDpe.
48.2 Definitions. 48.3 Training plans; time of sutznission; where filed; information
required; time for approval; method for disapproval; cnnencement of training; approval of instructors. 48.4 Cooperative training program. 48.5 Training of new miners; minimum courses of instruction; hours of instruction. 48.6 Training of newly employed experienced miners; minimum urses of instruction. 48.7 Training of miners assigned to a taskin which they have had no previous experience; minimum courses of instruction. 48.8 Annual refresher training of miners; minimum coursed of instruction; hours of instruction. 48.9 Recprds of training. 48.10 Compensation for training. 48.]]. Hazard training. 48.12 Appeals procedures.
PAGE
1
2 10
14 15
18
20
22
26 28 29 31
I FI-IMAFU flfl4RR
Section 48.1 Scope.
REJLATION
The provisions of this subpart A set forth the mandatory requirements for suhuitting arid obtaining approval of programs for training arid retrainir miners i%orking in underground mines. Requirsnents regarding ccnpensation for training and retraining are also included. The reguirenents for training and retraining miners working at surface mines and surface areas of underground mines are set forth in Subpart B of this part.
General
Policy
Section 115 of the Federal Mine Safety and Health Act of 1977 (Mine Act) and 30 CFR Part 48 require operators to suirnit and obtain approval of training plans under which miners are provided training. The training required by these plans must be provided to miners before they begin work at a mine, or before they receive .new work tasks or assignntents. Accordingly, when a miner is hired, transferred to a new work location, or is recalled fran a panel under a collective bargaining agreement, the miner must be given the minimum training specified by Part 48.
Prohibited Practices
The statutory requirement that operators train miners before they begin
work is not to be frustrated by employment practices that shift the operator's
compliance responsibility for miner training to the miner. Therefore,
operators may not make hiring, recall, transfer, or other enployment decisions
on the basis of the amount of training a miner has received or needs in order
for the operator to achieve ccxrliance. Miners who would otherwise be hired, recalled, or transferred cannot be bypassed merely because they need training
under Part 48.
It is not inconsistent with Part 48 if a miner voluntarily acquires training prior to application for employment. Similarly, State required and ccnducted miner training can satisfy the requirements of Part 48.
Cciupliance Responsibility
Each operator is respoasible for compliance with all applicable provisions
of Part 48. Therefore, operators should be prepared to provide all necessary
miner training. This ccupliance responsibility is not limited by training plans that do not provide for certain training, such as that required for a
new miner.
Industries Affected by Congressional Resolution
A continuing resolution of the United States Congress currently prohibits MSHh fran expending funds to administer or enforce Part 48 for the folladng industries: surface stone, surface clay, sand and gravel, surface limestone,
colloidial phosphate, and shell dredging. Each of these industries, however,
continues to be responsible for ntqpliance with Part 48. The resolution does
not affect training required by other applicable standards or regulations.
-1-
I FHMAN flfl4SR
Section 48.2 Ifinitions.
Section 48.2 (a)(l) "Miner"
REGULATION
For the purpose of this Subpart A "finer" means, for purposes of Sections 48.3 through 48.10 of this Subpart A, any person working in an underground mine and who is engaged in the extraction and production process, or who is regularly exposed to mine hazards, or who is a maintenance or Service worker eployed by the operator or a maintenance or service worker contracted by the operator to work at the mine for frequent or extended periods. This definition shall include the operator if the operator works underground on a continuing, even if irregular, basis. Short term, specialized contract workers, such as drillers and blasters, who are engaged in the extraction and production process and who have received training under Section 48.6 (training of newly-employed experienced miners) of this Subpart A may, in lieu of subsequent training under that section for each new enployment, receive training under Section 48.11 (Hazard training) of this Subpart A. This definition does not include:
Workers under Subpart C of this part 48, including shaft and slope workers, workers engaged in construction activities ancillary to shaft and slope sinking, and workers engaged in the construction of major additions to an existing mine which requires the mine to cease operations;
Supervisory personnel subject to MSHA approved State certification requirements; and,
My person covered under paragraph (a)(2) of this section.
General
POLICY
A miner as defined by Section 48.2 (a)(l) must receive the applicable trainir specified by Sections 48.5 through 48.8. The term "miner" includes all individuals who are engaged in activities that expose them to mining hazards on a "regular" or "frequent" basis Regular exposure is a recognizable pattern of exposure on a recurring basis. Exposure to hazards for more than five consecutive workir days is frequent exposure.
pervisors
Mining supervisors who are certified in accordance with MSRA-approved
state certification requiranents are not required to be trained under Part 48 to the extent that they perform supervisory work. Haqever, if non-supervisory work is performed, the appropriate trainirv must have been caupleted. For example, if a supervisor operates mining equipuent, or performs extraction,
production, and maintenance work, that supervisor is a "miner" when performing this work and must have ten given task training under Section 48.7. Performance of incidental tasks related to mining, such as assisting experienced miners, does not require that a supervisor be given Part 48
training.
-2-
I FHMAN nn47n
Persons Performing Construction, Maintenance, or Repair Work
Construction work includes the building, rebuilding, alteration, or demolition of any facility, or addition to an existing facility. Installing or rebuilding of a conveyor system would normally be considered construction. Maintenance or repair work includes routine upkeep of operable eguipment or facilities, an& the fixing or equipment of facilities. Replacement of a conveyor belt would normally be considered maintenance or repair.
The training required for persons performing construction, or maintenance or repair work often depends upon: 1) whether or not a mine is operational; 2) whether the work is performed on a regular basis; and 3) whether the exposure to mining hazards is frequent. Generally, a mine is operational if it is producing material or if a regular maintenance shift is ongoing; it is not operational if it is not producing material due to miners' vacations, strikes, or other shutdown periods. Work performed on a frequent basis is work performed for more than five consecutive working days. Regular exposure to mine hazards is exposure that follows a recognizable pattern on a recurring basis.
The following guidelines should be sed to apply the above factors:
If workers are performing shaft and slope construction work, whether or not the mine is operational - No training is required.
If the mine is not operational and workers are performing construction work - No training is required.
If the workers are performing maintenance or repair work on an infrequent or irregular basis, and they are independent contractors or their employees, Hazard training under 48.11 is required. However, if such workers are employees of the operator - Comprehensive training under Subpart A is required.
If workers are performing maintenance or repair work on a frequent or regular basis, whether or not the mine is operational - Comprehensive training under Subpart A is required.
-3-
I FI-1MAFU (1(1471
Section 48.2 (a)(2) "Miner"
Regulation
For purposes of this Subpart A -
Miner means, for purposes of Secticn 48.11 (Hazard training) of this Subpart A, any person s.xrking. in an urplergrourxl mine and excluding persons covered under paragraph. (a)(l) of this Section and Subpart C of this part and supervisory personnel subject toMSMA approved State certification. requirements. This definition includes any delivery, office, or scientific worker or occasional, short tern maintenance or service s.xrker contracted by the operator, - and any student engaged in academic projects involving his or her extended presence - at the mine.
POLICY
For purposes of hazard training (Section 48 11) a "miner" is a person who is exposed to mine hazards for a short time (five or less consecutive working days) and who will not be exposed to these hazards on a regular basis. Regular exposure is a recognizable pattern of exposure on a recurring basis.
Miners included within this definition must be acconpanied by an
experienced miner at all times while underground. The required training
should be ccnnensurate with the expected exposure to hazards.
-4-
I FHMAN 1111472
Section 48.2 (b) 'cxperlenced Miner"
REg3LP.TI(1
For purposes of this Subpart A -
"Experienced miner" means a person who is nployed as an underground tamer, as defined In paragraph (a)(l) of this section, on the effective date of these rules; or a person who has received training acceptable to MSHP fran an appropriate State agency within the preceding 12 nxnths; or a person who has had at least 12 months experience working in an urdergrouhd mine during the preceding 3 years; or a person who has reeived the training for a new miner within the preceding 12 months as prescribed in Section 48.5 (Training of new miners) of this Subpart A.
POLICY
Under Section 48.2(b) an "experienced miner" is an underground miner who:
Was employed as an underground miner on October 13, 1978; or
received State training acceptable to MSH1 within the 12 months inuediately preceding employment; or
Had at least 12 months underground work experience in the 3 years inuediately preceding employment; or
received MSHA approved new miner training within the 12 months inmediately preceding enloyment.
Miners included within any of the above categories need rot be provided new miner training (Section 48.5). Newly anployed experienced miner (Section 48.6), annual refresher (Section 48.8), and when appmpriate, task training (Section 48.7) are required.
-5-
I FI4MAN nn473
Section 48.2 (c) "New Miner" REQJLATION
For purposes of this Subpart A "New miner" means a miner who is not an experienced miner.
POLICY An experienced surface miner who begins work in an underground mine is for traihing purposes a new miner, ard must be provided new miner training under Section 48.5. Credit is allowed for applicable surface training (Subpart B).
0
-6-
I FI-1MAFU 1)1)474
Section 48.2(d) "Normal working hours"
REUL.&FtCN
For purposes of this Subpart A -
"Normal working hours" means a period of time during which a miner is otherwise scheduled to work. This definition thes rot preclude scheduling training classes on the sixth or seventh working day if such a work schedule has been established for a sufficient period of time to be accepted as the operator's ccnnai practice. Miners shall be paid.at a rate of pay which shall correspond to the rate of pay they would have received had they, been performing their normal work tasks.
POLICY
Training may only be conducted during "rormal working hours." "Normal working hours" are determined a a case-by-case basis. Factors such as past practices and patterns of scheduling work should be considered.
Miners attending a Part 48 training session during "normal working hours" must be paid at the rate they would receive if they were working at the time. A reasonable rest period between training sessions arid working shifts should be pzovided.
-7-
I FI-1MAN 00475
Section 48.2(e) "Operator" REGULATION
For purposes of the Subpart A "Operator" means any owner, lessee, or other person who operates, controls or supervises an underground mine; or any independent contractor identified as an operator performing services or construction at such mine.
POLICY Independent contractors are responsible for the Part 48 training of their employees (see Federal Register Tuesday, July 1, 1980 Procedures and Requirements for Identification of Independent Contractors 30 CFR Part 45, supplementary Information; IV Enforcement Guidelines) A contractor may have its own training plan or may utilize the mine operator's plan.
-8--
Section 48.2 (f) "Task" REGULATION
For purposes of the Subpart A -
"Task" means a work assignment that includes duties of a job that occur on a regular basis and which requires physical abilities and job knowledge.
POLICY n example of a task for an individual with the job title of roof or rock bolter is torguing bolts.
-9-
I FI-1MAFU flfl477
Section 48.3 Training plans; time of sutinission; where filed; information required; time for approval; method for disapproval; cainencement of training; approval of instructors.
REQJLATIct
(a) Each operator of an underground mine shall have an MSH approved plan containing programs for training new miners, training newly-employed experienced miners, training miners for new tasks, annual refresher training, and hazard training for miners as follcMs:
In the case of an underground mine which is operating on the effective date of this Subpart A, the cperator of the mine shall.sutrnit such plan for approval within 90 days after the effective date of this Subpart A.
Within 60 days after the operator sulnits the plan for approval, unless extended by MSHA, the operator shall have an approved plan for the mine.
In the case of a new uniergrund mine which is to be opened or a mine which is to be reopened or reactivated after the effective date of this Subpart A, the operator shall have an approved plan prior to opening the new mine, or reopening or reactivating the mine.
(b) The training plan shall be filed with the District Manager for the area in which the mine is located.
(c) Each operator shall sutnit to the District Manager the followirQ information:
mine.
The axupany name, mine name, and MSHA identification number of the
The name and position of the person designated by the operator who is
responsible for health and safety training at the mine. This person may be
the operator.
A list of MSHA approved insttuctors with whcan the operator proposes to make arrangenents to teach the courses, and the courses each instructor is qualified to teach.
The location where training willbe given for each wurse.
A description of the teaching methcxls and the course materials which are to be used in training.
The approximate number of miners eriployed at the mine and the maximum ntmther who will attend each session of training.
The predicted time or periods of time when regularly scheduled refresher training will be given. This schedule shall include the titles of
courses to be taught, the total number of instruction hours for each Course,
and the predicted time and length of each session of training.
-10-
I FI-1MAFU flfl47R
(8) For the purposes of Section 48.7 (New task training of miners) of this Subpart A, the operator shall sutnait:
A complete list of task assignments to correspond with the definition of "task" in Section 48.2 (f) of this Subpart A.
The titles of personnel conducting the training for this section.
The outline of training procedures used in training miners in those work assignments listed according tio paragraph (c) (8) (i) of this section.
The evaluation procedures used to determine the effectiveness of training under Section 48.7 of this Subpart A.
The operator shall furnish to the representative of the miners a copy of the training plan 2 weeks prior to its sutnission to the District Manager. Where a miners' representative is not designated, a copy of the plan shall be posted on the mine bulletin board 2 weeks prior to its sutmission to the District Manager. Written coments received by the cperator fran miners or
their representatives shall he sutanitted to the District Manager. Miners or
their representatives niay sut*nit written cantents directly to the District Manager.
Ml training required by the training plan sutmitted to and approved by the District Manager as required by this Subpart A shall he subject to evaluation by the District Manager to determine the effectiveness of the training programs. If it i deemed necessary, the District Manager may. require changes in, or additions to, programs. Upon request fran the District Manager the operator shall make available for evaluation the instructional materials, handouts, visual aids and other teaching accessories used or to he used in the training programs. Upon request fran the District Manager the operator shall provide information wncerning schedules of upcoming training.
The eperator shall make a wpy of the MSHA approved training plan available at the mine site for MS}IPL inspection and for examination by the miners and their representatives.
Except aspiovided in Section 48.7 {New task training of miners) and Section 48.11 (Hazard training) of this Subpart A, all courses shall he conducted by MSHA approved instructors.
Instructors shall he approved by the District Manager in one or more
of the following ways:
(1) Instructors shall take an instructor's training cxurse conducted by the District Manager or given by persons designated by the District Manager to give sudh instruction; and instructors shall have satisfactorily ccznpleted a progran of instruction approved by the Office of Educational Policy and
Developnent, MSHA, in the subject matter to he taught.
(2.) Instructors may he designated by NSHA as approved instructors to
teach specific courses based on written evidence of the instructors' qualifications and teaching experience.
-il-
I F(-4M4Fd flfl47Q
At the discretion of the District Manager, instructors may be designated by MSHA as approved instructors to teach specific courses based on the performance of the instructors while teaching classes monitored by MSHA.
erators shall indicate in the training plans suirnitted for approval whether
they want to have instructors apprvved based on monitored performance. The District Manager shall consider such factors as the size of the mine, the nunber of axployees, the mine safety record and remoteness from a training facility when determining whether instructor approval based on monitored performance is appropriate.
On the effective date of this Subpart A, cooperative instructors who
have been designated by MSHA to teach MSHA approved courses and who have
taught such wurses within the 24 ncnths prior to the effective date of this
Subpart shall be considered approved instructors for such courses.
(i) Instructors may have their approval revoked by MSHA for good cause which may include not teaching a course at least once every 24 nnnths. Before any revocation is effective, the DiStrict Manager must send written reasons for revocation to the instructor and the instructor shall be given an opportunity to demonstrate or achieve cxanpliance before the District Manager on the matter. A decision by the District Manager to revoke an instructor's approval may be appealed by the instructor to the Adniistrator for Coal Mine Safety ar Health or Athiinistrator for Metal and Nonmetal Safety and Health,
as appropriate, MSHA, 4015 Wilson Boulevard, Arlington, Va 22203. Such an
appeal shall be suhuitted to the Administrator within 5 days of notification of the District Manager's decision. Upon revocation of an instructor's approval, the District Manager shall ixmediately notify operators who use the instructor for training.
(j) The District Manager for the area in which the mine is located shall notify the operator and the miners' representative, in writing, within 60 days from the date on which the training plan is filed, of the approval or status of the approval of the trainij programs.
Ifrevisions are required for approval, or to retain approval thereafter, the revisions required shall be specified to the operator and the miners' representative and the operator and miners' representative shall be afforded an opportunity to discuss the revisions with the District Manager, or to prvpose alternate revisions or changes. The District Manager, in consultation with the cperator and the representative of the miners, shall fix a tine within which the discussion will be held, or alternate revisions or changes suhuitted, before filial approval is made
The District Manager may apprvve separate programs of the training
plan and withhold approval of other programs, pending discussion of revisions
or sutinission of alternate revisions or changes.
-
(k) Except as prvvided under Section 48.8 (c) (Annual refresher training of miners) of this Subpart A, the operator shall catluence training of iners within 60- days after approval of the training plan, or approved programs of
the trainiij plan.
-12-
U FI-1MAFU flfl4afl
(1) The operator shall notify the District Manager of the area in which the mine is located, and the miners' representative of any changes or modifications the operator proposes to make in the approved training plan. The operator shall obtain the approval of the District Manager for such changes or modifications.
Cm) In the event the District Manager disapproves a training plan or a proposed modification of a training plan or requires changes in a training plan or modification, the Distri.ct Manager shall notify the operator and-the miners' representative in writing of:
The specific changes or items of deficiency.
The action necessary to effect the changes or bring the disapproved traini.ng plan or modification into compliance.
The deadline for completion of remedial action to effect compliance, which shall serve to suspend punitive action under the provisions of Sections 104 and 110 of the Act and other related regulations until that established deadline date, except that no such suspension shall take plate in imminent danger
situations.
(n) The operator shall post on the mine bulletin board, and
provide to the miners' representative, a copy of all MSHA revisions and decisions which concern the training plan at the mine and which are issued by the District Manager.
POLICY
Sections 48.3 (a) (1), 48.3 (a) (2), and 48.3 (k) are no longer applicable. These sections were intended to allow, operators time for initial implementation of Part 48. Each operator now has ample time to prepare a trainin.g plan prior to opening a new mine or reopening a closed mine, and is therefore expected to provide training prior to assigning work duties.
Each operator must submit the information required by
48.3(c), and may use any format that is logical and reasonable.
Operators must indicate a predicted time that training will
occur, such as the first week of each quarter. Specific days and
times can be obtained as needed upon request.
--
Instructors for Task Training
Under- Section 48.3 (g) task training required by Section 48.7 may be given by a qualified trainer, experienced supervisor, or by persons experienced in the particular task. Section 48.3 (c) (8) (ii) requires listing in the training plan only the job titles of the persons conducting the task training, and not their names.
-13-
I FI-JMAIV flfl4R1
Section 48.4 Ccperative training proqran.
RBS(JLATION
An operator of a mine may conduct his civm training prograns, or may participate in training programs conductec by MSUhi, or may participate in MSU approved training programs conducted by State or other Federal agencies, or associations of mine operators, miners' representatives, other mine, operators, private associations, or educational.' institutions.
Each program and aurse of instruction shall be given by instructors who have been approved by MSHA to instruct in the courses which are given, and such aurses and the training programs shall be adapted to the mining operations and practices existing at the mine and shall be approved by the District Manager for the area in which the mine is located.
-14-
I FHMAN flfl4R2
Section 48.5 Training of new miners; minjinuni courses of instruction; hours of instruction.
EEQJLATIct4.
Each new miner Shall receive ro less than 40 hours of training as prescribed in this section before such miner is assigned to work duties. Such training shall be conducted in conditions which as closely as practicable dupliate actual underground conditions, arid approximately 8 hours of training shall be givon at the mine site.
The training pEogram for new miners shall include the follacing courses;
Instruction in the statutory rights of miners and their representatives under the Act; authority and responsibility of supervisors. The curse shall include instruction in the statutory rights of miners and their representatives under the Act, including a discussion of Section 2 of the Act; a review and description of the line of authority of supervisors arid miners' representatives and the responsibilities of such supervisors and
miners' representatives; arKi an introduction to the operator's rules arKi the
procedures for reporting hazards.
Self rescue and respiratory devices. The course shall include instruction and denonstration in the use, care, and maintenance of self-rescue
and respiratory devices used at the mine. Such aurse shall be given before
the new miner goes undergrcund.
Enterinq and leaving the mine; transportation; comuunications The course shall include instruction on the procedures in effect for entering and leaving the mine; the check-in and check out system in effect at the mine; the procedures for riding on and in mine conveyances; the controls in effect for the transportation of miners and materials; and the use of the mine cawnunication systans, warnincj signals, and directional signs.
(U Introduction to the work envirorinent. The course shall include a visit and tour of the mine, or portions of the mine which are representative
of the entire mine. A method of mining utilized at the mine shall be thserved
and explained.
Mine map; escapeways; energency evacuation; barricading. The course shall include a review of the mine map; the escapeway systau; the escape, firefighting, and energency evacuation plans in effect at the mine; and the
location of abandoned areas. Also included shall be an introduction to the
methods of barricading and the locations of the barricading materials, where applicable. The program qf instruction for escapways and suergency
evacuation plans approved by the District Manager shall be used for this
course.
&,of or ground nntrol and ventilation plans. The course shall include an introduction to and instruction on the roof or ground control plan in effect at the mine and procedures for roof and rib or ground control; and
an introduction to arid instruction in the ventilation plan in effect at the
mine and the procedures for maintaining and controlling ventilation.
-15-
I FI-1MAFU flfl4R3
Health. The urse shall include instruction on the purpose of taking dust, noise, and other health measlirenents, and any health control plan in effect at the mine shall be explained. The health provisions of the Act and warning labels shall also be explained.
Cleanup; rock dust inq. The wurse shall include instruct ion on the purpose of rock dusting and the cleanup ani rock dusting program in effect at the mine, where applicable.
Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine, part ictilarly any hazards related to explosives where explosives are used or stored at the mine.
Electrical hazards. The course shall include recognition and avoidance of electrical hazards.
First aid. The course shall include instruction in first aid
methods acceptable to MSHI.
Mine gases. The course shall include, instruction in the detection and avoidance of hazards associated with mine gases.
(13) Health and safety aspects of the tasks to which the new miner will be assigned. The course shall include instruction in the health and safety aspects of the tasks to be assigned, the safe work procedures of such tasks, and mandatory health and safety standards pertinent to such tasks.
(14) Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
Methods, including oral, written, or practical danonstration, to determine successful ccwnpletion of the training shall be included in the training plan. The methods for determining such catletion shall be adninistered to the miner before he is assigned work duties.
Upon proof by an operator that a newly employed miner has received
the aurses and hours of instruction set forth in paragraphs (a) and (b) of this section within 12 months preceding initial employment at a mine, such miner need rot repeat the training, but the operator shall give and the miner shall receive and ccxnplete the instruction and program of training set forth in paragraph (b) of Section 48.6 (Training of newly enployed experienced miners), and Section 48.7 (New task training of miners), if applicable, before
camenc ing work.
POLICY
An experienced surface miner who begins work in an underground mine is for training purposes a new miner, and must be provided new miner training under
Section 48.5. Credit is allowed for applicable sutface training
(Subpart B).
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I FI-1MAFU flfl4R4
Job Site training
Health and safety training may be cnnducted at the job site and may involve performance of actual job tasks. Job site trainir must be ccznpleted under close and wntinuous supervision of an approved instructor with training, not production, as the primary goal. The training is acceptable if the following conditions are met:
Instructors must follow an outline in which each step of the job is broken down into instructional units. The students must demonstrate safe performance of each job step. Several units may be cxznbined in the same instructional period.
All health and safety standards must be observed.
-17-
I FI-IMAFU flfl4R5
section 48.6 Trainirtq of newly eloyed experienced miners; minimum wurses
of instruction.
EtEGJLAT ION
(a) A newly enployed experienced miner shall receive and complete
training in the program of instruction prescribed in this section before such miner is assigned to work duties.
Ib) The training program for newly erployed experienced miners shall include the following:
Introduction to work environment. The wurse shall include a visit and tour of the mine., The methods of mining utilized at the mine shall
be observed and explained. Mandatory health and safety standards. The cxurse shall
include the mandatory health and safety standards pertinent to the tasks to be assigned.
Mthority and responsibility of supervisors and miners' representatives. The course shall include a review and description of the line of authority of supervisors and miners' representatives and the responsibilities of' such supervisors and miners' representatives; and an introduction to the operator's rules and procedures for reporting hazards.
Entering and leaving the mine; transportation; camiunicat ions. The wurse shall include instruction in the procedures in effect for entering and leaving the mine; the check-in and check-out systan in effect at the mine; the procedures for riding a and in mine cxmveyances; the cvntrols in effect for the transportation of miners and materials; and the use of the mine cctwnUnication systns, warning signals, and directional signs.
Mine map; escapeways; emergency evacuation; barricading. The course shall include a review of the mine map; the escapeway systen; the
escape, firefighting, and emetency evacuation plans in effect at the mine; the location of abandoned areas; and where applicable, methods of barricading and the locations of barricading materials. The program of instruction for
escapeways and emergency evacuation plans approved by the District Manager
shall be used for this course. ltof or ground cvntrol and ventilation plans. The urse shall
include an introduction to and instruction on the rwf or ground control plan in effect at the mine and procedures for roof and rib or ground control; and an introduction to and instruction on the ventilation plan in effect at the mine and the procedures for maintaining and controlling ventilation.
Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine, particularly any hazards related to explosives where explosives ace used or stored at the mine.
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I FHMAN AASRR
(8) Such other courses as may be required by the District Manager based on circtnstances and conditions at the mine.
POLICY
Health and safety training may be conducted at the job sjte and may involve performance of actual job tasks. Guidelines for job site training are set out in Section 48.5 Fdlicy.
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section 48.7 Training of miners assigned to a task in which they have had rv previous experience; mininun urses of instruction.
REJLAflt (a) Miners assigned to new work tasks as ucbile equipuent operators, drilling machine cperators, haulage and ctrbveyor systns operators, rQDf and ground control machine operators, and those in blasting operations shall ixt perform new work tasks in these categories until training prescribed in .'this paragraph and paragraph (b) of this section has been completed. This trajning shall not be required for miners who have been trained and wl have demonstrated safe operating procedures for such new work tasks within 12 unnths
preceding assignment. This training shall also not be required for
miners who have performed the new work tasks and who have demonstrated safe operating procedures for such new work tasks within 12 months preceding assignment. The training program shall include the following:
Health and safety aspects anl safe operatir procedures for work tasks, equipnent, and machinery. The training shall include instruction in the health and safety aspects and the safe cperating procedures related to the assigned tasks, and shall be given in an on-the--jcb environment; and
(i) supervised practice during nonpraduction. The training shall include supervised practice in the assigned tasks, and the performance of work duties at times or places where production is not the prinazy objec'tive; or
(ii) Supervised operation durinq prvduction. The training
shall include, while under direct and imnediate supervision and pruction is in progress, operation of the machine or equipuent and the performance of work duties.
New or modified machines and guijtient. Bquipnent and machine operators shall be instructed in safe operating procedures applicable to new or modified machines or equipuent to be installed or put into operation in the mine, which require new or different operating procedures.
such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
(b) Miners urxler paragraph (a) of this section shall not operate the equinent or machine or engage in blasting operations without direction and innediate supervision until such miners have denonstrated safe operating procedures for the equinent or machine or blasting operation to the operator or the operator's agent.
(c) Miners assigned a new task. not covered in paragraph (a) of this section shall be instructed in the safety and health aspects and safe work procedures of the task, prior to performing such task.
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My person who wntrols or iirects haulage operations at a mine shall receive arid caaplete training courses in safe haulage procedures related to the haulage systan, ventilation system, firefighting procedures, and emergercy evacuation procedures in effect at the mine before assignment to such duties.
Ml. training and supervised practie and operation required by this section shall be given y a qualified trainer, or a supervisor experienced in the assigned tasks, or other person experienced in the assigned tasks.
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sectiai 48.8 Annual refresher training of miners; minimun aurses of
instruction; rt,utS oL 1fl5.rUcLlOfl.
REGUrATIct1
Each miner shall receive a mininuu of 8 hours of annual refresher training as prescribed in this section.
The annual refresher training program for all miners shall include the following courses of instruction:
Mandatory health and safety standards. The course shall include mandatory health and safety standard requireuents which are-related to the miner's tasks.
Transportation controls and cnmuunication systems. The coue
shafl include instruction on the procedures for riding on and in mine conveyances; the controls in effect for the transportation of miners and materialsp and the use of the mine ccawnunication systans, warning signals, and directional signs.
Barricading. .The course shall include a review of the methods of barricading and locations of barricading materials, where applicable.
Roof or ground control and ventilation elans. The course shall include a review of roof or ground control plans in effect at the mine and the procedures. for maintaining and controlling ventilation.
First aid. The course shall include a review of first aid
methods acceptable to MS}IPS.
Electrical hazards. The course shall include recognition and
avoidance of electrical hazards.
-
Prevention of accidents. The cxurse shall include a review of accidents arid causes of accidents, and instruction in accident prevention in
the work environment.
Self-rescue devices and respiratory devices. The oDurse shall include instruction in the use, care and maintenance of self-rescue and respiratory devices.
Explosives. The wutse shall include a review and instruction ai the hazards related to explosives. The only exception to this cQurse cclflponent is when there are rn explosives used or stored on the mine property.
Mine gases. The course shall include instruction in the detection and avoidance of hazards asociated with mine gases.
Health. The course shall include instruction on the purpose of taking dust, roise, and other health measurements and anx health- control plan
in effect at .tt nine shall be explained. The health ptovisions of the Act
and warning labels shall also be explained.
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(12) Such other aurses as may be required by the District Manager based on circumstances ani conditions at the mine.
Ml experienced miners already euployed at a Mine on the effective date of the Act (March 9, 1978) shall receive refresher training, as prescribed in this section and in accordance with the approved plan, to begin rot more than 90 days after the date of approval of the training program required by this Subpart A.
*ere annual refresher is conducted periodically, such sessions shall not l less than 30 minutes of actual instruction time and the miners shall l notified that the session is part of annual refresher training.
POLICY
SeCtion i8.8 (c) applied during the inlanentation of the regulation and is no longer applicable.
Cperators may provide annual refresher training any time during the last
calendar month of the miners' annual refresher training cycle, to illustrate
this policy: miners who began work in June 1984, may mmplete their annual
refresher training any time in June 1985. lcconlingly, training records and
schedules may be maintained on a vonthly basis, rather than tracking each
miner's individual training date. Also, operators should be encouraged to
schedule annual refresher training at the beginning of the month so that if
fsotrilslalne
reason a miner misses the regularly scheduled training, there will a reasonable cportunity for the training to be made-up before the
end of the nonth.
Refresher Traininq Following an Absence
The following training is required for experienced miners as defined in Section 48.2(b) who return to work following an absence:
C
(1) t'then an experienced miner returns to the same mine following an absence and less than 12 nonths have elapsed since the miner received new miner, newly anployed experienced miner, or annual refresher training, the mine operator should provide training that covers any changes in conditions or procedures at the mine, before the miner is assigned to work duties. This
training may be credited tcward the miner's annual refresher training. If the
miner is assigned a new Krk task, the operator shall provide new task training prior to having the miner perform that task. The miner shall be given annual refresher training within 12 months of the last canpletion date of new miner, newly employed experienced miner, or annual refresher training.
(2) Iten an experienced miner returns to the same mine following an absence ari note than 12 months have elapsed since the miner received new miner, newly snployed experienced miner, or annual refresher training, the operator shall provide annual refresher training before the miner begins work
unless there has been an extension of time by the District Manager. If the
miner is assigned a new work task, the operator shall provide new task training prior to having the miner perform that task..
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I FI-1MAN 01)491
(3) sten an experienced miner is assigned to a different mine following an absence, the mine erator shall provide the miner with newly arplcqed
experienced miner training before the miner begins work If the miner is assigned a new work task, the cperator shall pthvide new task training prior to having the miner perfonu that thsk.
The above does not ap1y to experienced surface miners assigned to work underground for the first time. These miners are "new miners" under the training regulations and niist receive new miner training. Credit can be given for applicable surface training.
Extension of Time to Cauplete Annual Ifresher Traininq
The unexpected return of miners after extended absence or similar unforeseeable circumstances may create a strain between the ccxnpletion of quality refresher training and prompt return of the miners to productive H..
nployment.
In order to acccnucdate unforeseeable events, District Managers may consider requests for limited extensions of tine to eciuplete annual refresher training. Such requests will be considered on a case-by-case basiS, and be granted only if:
The miners involved are experienced, as defined by Section 48.2(b);
Good faith efforts were made by the operator to train the miners before the annual refresher training anniversary date passed;
The miners, before returnir to work, will be given any task train-
ing required by Section 48.7, and will be thoroughly instructed in any changes
in procedure at the mine or in the minir envirOnment, includir chages in
roof control, ventilation, emergency escapeways, and transportation controls;
and,
-
The required annual refresher training will be promptly caupleted.
Subject to additional conditions that the District Manager may require, a request for a limited extensix of time to emplete annual refresher training may be granted when these factors are met. In r case, however, should extensions be granted to rrect poor scheduling practices or failure to anficipate foreseeable trainir needs, nor should provisions for an extension of time appear in an operator's approved trainir plan or otherwise be routinely granted.
when extensions of time to canplete ansual refresher training are granted, such extensions should be confirmed in writing to the operator, stating the conditions of the extension, and the date that refresher trainir will be cxrpleted. The cnnpletion date of an annual refresher trainin3 cycle initiates a new anniversary date.
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Approval of Traininq Plans An effective refresher training program must be adapted to changes in
mining conditions, accident history, and other training concerns. Time spent for each cxurse may vary to meet specific needs. The follaiing guidelines should be used to evaluate provisions for anrual refresher training:
(a) The annual required refresher training courses listed in Section 48.8 that are not agplicable to a particular wine may be cinitted fran that mine's traihing plan. A notation of which cxurses that are mt applicable should appear in the training plan.
(14 An 8 hour minimum is required for the total annual refresher training program. However, the time spent on individual courses may vary fran year to year or fran one area of the mine to another depending on specific. safety or health probles encountered. The mine's accident experience should significantly influence the amount and type of training miners receive throughout the year.
Ml applicable refresher training courses listed in the approved training plan are to be given during each 12-month cycle. lialever, two or more of the cxurses may be cxvered in Qie training session or safety meeting. For example, a well structured safety meeting may cover ground control, related safety standards, prevention of accidents, and other topics without the necessity of separate blocks of instruction.
Safety meetings of at least 30 minutes duration, conducted by an MSHA approved instructor, aM 'addressinj appropriate aurse content are acceptable training sessions that satisfy the annual refresher tequirements.
Training plans may be revised to reflect training needs. Requests for revisions should be sujinitted in accordance with Section 48.3 (1). Job Site Training.
Health and safety training may be mnducted at the job site and may involve performance of actual job tasks. Guidelines for job site training are set out in Section 48.5 Policy.
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Section 48.9 Records of Traininq.
REQJLPkTIO1
upon a miner's cempletion of each MsIis approved training program, the operator shall record and certify cxi MSHA Form 5000-23 that the miner has
received the specified training. A copy of the training certificate shall be given to the miner at the ccznpletion of the training. The training certif-
icates for each miner shall be available at the mine site for inspection b3j MSWiI and for examination by the miners, the miners' representative, and State inspect ion agencies. When a miner leaves the operator's employ, the miner shall be entitled to a copy of his training certificates.
False certification that training was given shall be punishable under Section 110(a) and (f) of.the Act.
Copies of training certificates for currently enployed miners shall be kept at the mine ite for 2 years, or for 60 days after termination of
employment.
POLICY
Approved Forms
All Part 48 training must be properly recorded by the operator ai an MSHA Form 5000-23 (training certificate), or on an MSRS approved alternate form. Alternate forms must include at least s much information as a Form 5000-23, and should be labeled !ISHA P,pproved Alternate Form 5000-23 (current month and year). Forms proposed by the operator must be sent for approval to the Director of Educational Policy and Developnent, MSH1, 4015 Wilson Blvd., Arlington, Virginia, 22203. Record-Keepinq Requ iretnts
Operators are required under Section 48.9 to give a copy of the training certificate, MSHA Form 5000-23 or alternate, to the miner upon completion of each MSH approved training program. A "training program" is any miner training (i.e., new miner, newly employed experienced miner, task, or annual refresher training) completed during a 12-month training cycle.
In order to sthiplify record-keeping, all MSFIA approved training programs cmpleted within a miner's 12-naith training cycle may be recorded on one Form 5000-23, provided the following procedures are used:
Each tine a miner caiipletes an MSHA approved training program,
the operator mist initial and date the form to certify that the miner has received the specified training. Initialing and dating can be done in the space on the form adjacent to the type of training. Also, the miner should be given an opportunity to sign or initial the form.
Iten an MSRA approved program is caupleted and recorded by the
operator, a copy of the certificate must be given to the miner upon request.
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I F(-4MAN 1111494
(3) At the end of the 12-month training cycle, or when the miner signs item B of the form, a copy of the completed form listing all completed training programs and signed by the person responsible for training at the mine must be given to the miner.
The training certificate, MSHA Form 5000-23, has been revised so that all training completed by a miner during the 12month cycle-may be recorded. on one form.
Miscellaneous
Section 48.4 Cooperative Training Program - The cooperative trainer may sign the training certificate upon partial completion of cooperative training. Final signature upon completion of the program must be by the operator or his representative.
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I FI-IMAN nndqs
ection 48.10 Ccxnpensation for training.
REQJLATICt4
Training shall be conducted during mrrnal working hours; miners attending such training shall receive the rate of pay as provided in Section 48.2(d) (Defiflition of rnnal working hours) of this Subpart A.
If such training shall be given at a location other than the' normal place of work, miners shall be caupensated for the additional cost, such as mileage, meals, and lodging, they.may incur in attending such training sessions.
POLICY
Section 48.10 inplements Section 115(b) of the Mine Act ("miners shall be paid at their normal rate of compensation while taking such training"). Section 48.2(d), which defines "nonnal working hours", states in part that: "Miners shall be paid at a rate of pay which shall correspond to the rate of pay they would have received had they been performing their normal work tasks."
The gurpose of both the statute and the regulations is to assure that miners are not financiafly penalized when thdy receive training during working hours. Fbr example, if a miner is "cross shifted," and the "cross shift" is considered normal working hours, the rate of pay the miner would receive if working is the rate the miner must receive while in training.
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Section 48.11 Hazard Training.
REGffATICt
(a) C,erators shall provide to those miners, as defined in Section 48.2(a)(2) (Definition of miner) of this Subpart A, a training program before such miners ccnnence their work duties. This training program shall include the following instruction, which is applicable to the duties of such miners:
Hazard recognition arid avoidance;
fluergency and evacuation procedures;
Health and safety standards, safety rules, and safe working procedures;
Self-rescue and respiratory devices; and
Such other instruction as may be required by the District Manager based on circumstances and conditions at the mine.
Ib) Miners shall receive the instruction required by this section at least once every 12 months.
The training program required by this section shall be suiritted with the training plan required by Section 48.3() (Training plans: subuission and approval) of this Subpart A and shall include a statement on the methods of instruction to be used.
In accordance with Section 48.9 (Records of training) of this Subpart A, the operator shall maintain and make available for inspection certificates that miners have received the hazard training required by this section.
Miners subject to hazard training shall be acccnanied at all times while underground by an experienced miner, as defined in Section 48.2(b) (Definition of miner) of this Subpart A.
POLICY
The exposure to mining hazards varies according to task. The greater the hazard exposure, the greater the need for training.
Hazard training should be:
Mine specific, so that persons are advised of the hazards they nay enwunter at a particular mine; and
Conducted each time a person enters a different mine. Although the ancunt of required hazard training will vary, the following are examples of appropriate hazard training:
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Ruployees of Equipment Manufacturers
snployees who are on the mine site in a service or maintenance capacity must be given training in accordance with their exposure to hazards. If the specific job will not entail extended exposure to hazards at the mine, they need only be given hazard training. If the jcb assignnent of a service or maintenance worker exceeds five consecutive workir days at a particular mine, ccinprehensive training must be given either new miner training or newly enployed experienced miner training, as appropriate.
Manufacturers' field representatives, such as sales representatives and
delivery personnel, nust be given hazard training. If they are frequently
exposed to mine hazards (more than 5 consecutive working days), they must be
given ccxrprehensive training - either new miner or newly employed experienced miner training, as appropriate.
Labor, Manageent or Covezigzent Officials
Labor, ma .unent, or 'averment officials visiti the mine site need not
be given training. However, such persons should be accanpanied by experienced miners arxi be provided with appropriate safety equipuent. In addition, visitors to al mines shall be provided with and Instructed in the
use aid location of the self-rescue device made available at the mine as
required by 30 CFR 75.1714. Visitors to metal/noanetal mines shall be
provided with the self-rescue device required by 30 CFR 57.15-30 and 57.15-31,
and tained pursuant to 57.18-28(b).
Contractors doiriq work for the government that requires their presence at
the Mine to observe conditions or to collect information must be given hazard
training.
3 Authorized Representatives of the Secretary of Labor or Secretary of Health aid Human Services need not be given any training or be accompanied when carrying out duties required by 30 CPR or by the Mine Act.
Other Visitors
1. Short-term visitors to mine sites who are rt required to be provided Part.
48 trainir must be provided with aid instructed in the use and location of
-
the self rescue device made available at the mine as required by 30 CR
75.1714, or be provided with the self rescue device required by 30 CFR 57.15-
30 and 57.15-31, arid trained pirsuant to 57.18-28(b), as applicable.
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Sect iai 48.12 Afeals Procedures.
REGULATION
The cerator, miner, aid miners' representative shall have the right of appeal fran a decision of the District Manager.
In tie event an operator, miner, or miners' representative decides to appeal a decision by a District Manager, such an appeal shall be subuitted, in writing, to the Mministrator Lor Coal Mine Safety and Health or Administrator for Metal and Non-metal Safety and Health, as appropriate, MSHA, 4015 Wilson Boulevard, Arlington, Va. 22203, within 30 days of notification of the District Manager's decision.
The Adninistrator may require additional information fran the operator, tie miners, or their representStives, and thi District Manager, if the Mininistrator determines such information is necessary.
The Administrator shall render a decision on the appeal within 30 days after receipt of the appeal.
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I FHMAN jqq
Subpart B-Training and Retraining of Miners Wrkir at Surface Mines and Surface Areas of
Undergrourd Mines
sEaIa
48.21 Scope. 48.22 Definitions. 48.23 Training plans; time of suirnission; where filed; information
required; time for approval; methcxi for disapproval; ccnuencanent of training; approval f instructors. 48 24 Cooperative training program. 48.25 Training of new miners; minirnan courses of instruction; hours of instruction. 48.26 Training of newly eip].oyed experienced miners; minimum courses of instruction. 48.27 Thaining of miners assigned to a task in which they have had r previous experience; mininun courses of instruction. 48.28 Annual refresher training of miners; minimum cxrnrses of instruction; hours of instruction. 48.29 Records of training. 48.30 Compensation for training. 48.31 Hazard training. 48.32 Appeals procedures.
PAGE
i3 34 42
46 47
50
51
52
56 58 59 61
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I FI-IMAN flflsflfl
Section 48.21 Swpe.
EEQJLATICt
The provisions of this Subpart B set forth the mandatory requiranents for subuitting aid obtaining approval of programs for training arid retraining miners working in surface mines and surface areas of underground, mines. Requiranents regarding cnipensation for training aid retraining are also included. The requirenents for training and retraining miners working in urdergrourd mines are set forth in Stbpart A of this part.
Policy General
Section 115 of the Federal Mine Safety and Health Act of 1977 (Mine, Act) aid 30 CFR Part 48 require eperators to sutEnit and obtain approval of training plans uider which miners are provided training. The training required by these plans must be provided to miners before they begin work at a mine, or before they receive new tsork tasks or assignments. Accordingly, when a miner
is hired, transferred to a rw work location, or is recalled fran a panel
urder a wllective bargaining agreanent, the miner must be given the mininum training specified by Part 48. Prohibited Practices
The statutory requirement that operators train miners before they begin work is not to be frustrated by employment practices that shift the operator's catliance responsibility for miner training to the miner. Therefore, operators may not make hiring, recall, transfer, or other emplo3nnent decisions on the basis of the amount of training a miner has received or needs in order for the operator to. achieve compliance. Miners wl would otherwise be hired, recalled, or transferred cannot be bypassed merely because they, need training under Part 48.
It is not inconsistent with Part 48 if a miner voluntarily, acquires training prior to application for employment. Sinilarly, State required and conducted miner training can satisfy the requirements of Part 48.
Ccxupliance Responsibility
Each operator is responsible for cxxnpliance with all applicable provisions of Part 48. Therefore, operators should be prepared 'to. provide all necessary miner training. This canpliance responsibility is not limited by training plans that do not provide for certain training, such as that required for a rw miner. lidustries Affected by Cengressional Resolution
A continuing resolution of ,the United States Congress currently prohibits MSHA fran expending funds to administer or enforce Part 48 for the foll.zing industries: surface stone, surface clay, sand and gravel, surface linestone, colloidial phosphate, and shell dredging. Each of these industries, hoc.iever, continues to be responsible for catpliance with Part 48. The resolution does not affect training required by other applicable standards or regulations.
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Section 48.22 tfinitions.
Section 48.22 (a)(l) "Miner"
EEG(JL?JTICt
.. For the purpose of this Subpart B -
"Miner" means, for pirposes of Sections 48.23 through 48.30 of this Subpart B, any person working in a surface mine or surface areas of an underground mine and who is engaged in the extraction and production process, or. who is regularly exposed to mine hazards, or wit is a maintenance or service worker enployed by the cperator or a maintenance or service worker contracted by the Operator to work at the mine for frequent or extended periods. This definition shall include the operator if the operator works at the mine on a crrntinuinq, even if irregular, basis. short-term, specialized contract workers, such as drillers and blasters, who are engaged in the extraction and production process and who have received training under Section 48.26 (Trainir of newly-employed experienced minersj of this Subpart B, may in lieu I of subsequent training under that section for each new arployment, receive training under Section 48.31 (Hazard training) of this Subpart B.
This definition does not include:
construction workers arid shaft and slope workers under Subpart C of this Part 48;
supervisory personnel subject to MSHPS approved State certification requiraients; and
Any person covered under paragraph (a)(2) of this section.
POLICY
General
A "miner" as defined by Section 48.22 (a)(1) must receive the applicable training specified by Sections 48.25 through 48.28. The tern "miner" includes all individuals who are engaged in activities that expose them to mthir hazards on a "regular" or "frequent" basis. Regular exposure is a recognizable pattern of exposure on a recurring basis. Exposure to hazards for nore than five consecutive working days is frequent exposure.
Supervisors
Mining supervisors WID are certified in accordance with MSBA-approved state certification requiratents are not required to be trained under Part 48 to the extent that they perform supervisory work. Hazever, if mn-supervisory work is beir performed, the appropriate trainir must have been caupleted. For example, if a supervisor operates mining equipuent, or performs extraction, production, arxi maintenance work, that supervisor is a "miner" when performing this work and must have been given task training under Section 48 27 Performance of incidental tasks related to mining, such as assisting experienced miners, does rot require that a supervisor be given Part 48 training.
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Persons Performing Construction, Maintenance, or Repair Work
Cqnstruction work includes the building, rebuilding, alteration, or demolition of any facility, or addition to an existing facility. Installing or rebuilding of a conveyor system would normally be considered construction. Maintenance or repair work includes routine upkeep of operable equipment or facilities, and the fixing of equipment or facilities. Replacement of a conveyor belt would normally be considered maintenance or repair.
The training required for persons performing construction, or maintenance or repair work often depends upon: 1) whether or not a mine is operational; 2) whether the work is performed on a regular basis; and 3) whether the exposure to mining hazards is frequent. Generally, a mine is operational if it is producing material or if a regular maintenance shift is ongoing; it is not operational if it is not producing material due to miners' vacations, strikes, or other shutdown periods. Work performed on a frequent basis is work performed for more than five consecutive working days. Regular exposure to mine hazards is exposure that follows a recognizable pattern on a recurring basis.
The following guidelines should be used to apply the above factors:
If workers are performing shaft and slope construction work, whether or not the mine is operational training is required.
If the mine is not operational and workers are performing construction work - No training is required.
If the workers are performing maintenance or repair work on an infrequent or irregular basis, and they are independent contractors or their employees, Hazard training under 48.31 is required. However, if such workers are employees the operator - Comprehensive training under Subpart B is required.
If workers are performing maintenance or repair work on a frequent or regular basis, whether or not the mine is operational - Comprehensive training under Subpart B is required.
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I FHMAN flflsfl2
Section 48.22 (a)(2) "Miner"
Regulation
For pirpcses of this Subpart B -
Miner means, for purposes of Section 48.31 (Hazard training) of this Subpart a, any person c4orking in a surface mine or surface areas of an underground mine exc1udir persons covered under paragraph (a) (1) of this section and Subpart C of this part and supervisory personnel subject to MSI4A approved State certification requiranents. This definition includes any delivery, office, or scientific worker, or odcasional, short term maintenance or service worker contracted by the cerator, and any student eraged in acadanic projects involving his or her extended presence at the mine.
POLICY
Fr purposes of hazard trainir (Section 48.31) a "miner" is a persor who is exposed to mine hazards for a short time (five or less cxrnsecutive irkir days) and who will not be exposed to these hazards on a regular basis. Regular exposure is a recognizable pattern of exposure on a recurring basis.
The required trainir should be canuensurate with the expected exposure to hazards.
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I FI-IMAN flfl5fld
Section 48.22 (b) "Experienced Miner"
REQJLATION
For purposes of this Subpart B -
"Experienced miner" means a person who is employed as a miner, as defined in paragraph (a)(l) of this section, on the effective date of these rules; or a person who has received training acceptable to MSWS fran an appropriate State agency within the preceding 12 months; or a person wl has had at least 12 months experience workir in a surface mine or surface area of an underground mine during the preceding 3 years; or a person who has received the trainir for a flew miner within the precedir 12 months as prescribed in Section 48.25 (Training of new miners) of this Subpart B.
POLICY
Under Section 48.22(b) an "experienced miner" is a surface miner who:
Was anployed as a surface miner on October 13, 1978; or
Received State training acceptable to MSHA within the 12 months hunediately precedir enplo3nnent; or
Bad at least 12 months surface work experience in the 3 years imediately preceding enployment; or
Received MSRA approved new miner tzaining within the 12 nvnths iiunediately preceding enployment.
Miners included within any of the above categories need not be provided new miner training (Section 48.25). Newly enployed experienced miner (Section 48.26), annual refresher (Section 48.28), and when appropriate, task training (Section 48.27) are required.
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I FHMAN flflsflj;
Section 48.22 Cc) "New Miner"
REGJLATION
For pirposes of this Subpart B "New miner" means a miner who is not an experienced miner.
POLICY An experienced underground miner who begins work in a surface mine or surface area of an underground mine is for training pirposes a new miner, and must be provided new miner training urxier section 48.25. Credit is allowed for applicable underground trainir Csubpart A).
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Section 45 22 (ci) "Normal workir hours"
REGULATION
For purposes of this subpart B -
"NOnnal working hours" means a period of tine durir which a miner is otherwise scheduled to work. This definition does not preclude scheduling training classes on the sixth or seventh working day if such a iark schedule has been established for a sufficient period of time to be accepted as the
operators unon practice. Miners shall be paid at a rate of pay which shall
corresporwi to the rate of pay they hould have received had they been performing their rnnnal work tasks.
POLICY
Training may only be cnnducted durir "normal working hours." "Normal working louts" are aetermined on a case-by-case basis. Factors such as past practices and patterns of scheduling work shauld be considered.
Miners attendir a Part 48 training session durir "normal workir hours" must be paid at the rate they would receive if they were vrking at the time. A reasonable rest period between training sessions and working shifts should be provided.
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Section 48.22 (e) "Operator"
REGULATION
For purposes of this Subpart B -
"Operator" means any owner, lessee, or other person who operates, controls or supervises a sur.face mine or surface area of an underground mine; or any independent contractor identified as an operator performing services or construction at such mine.
POLICY
Independent contractors are responsible for the Part 48 training of their employees (see Federal Register Tuesday, July 1, 180 Procedures and Requirements for Identification of Independent Contractors 30 CFR Part 45, supplementary Information; IV Enforcement Guidelines) A contractor may have its own training plan or may utilize the mine operator's plan..
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Section 48.22 (f) "Task" REQJLATION
For purposes of this Subpart B -
nTaskN means a work assignment that includes duties of a job that occur on a regular basis and which requires physical abilities and jcb kiowledge.
POLICY.
jth.M example of a task for an individual with the
title of front-end
loader operator is loading trucks.
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Section 48.23 Trainiriq plans time of sutinission; where filed; information reqyired; time for pproval; method for disaroval; ccnnencement of traininq;. approval of instructors.
Rfl)L?TIC4
(a) Each operator of a mine shall have an MSBA approved plan ctntaining programs for training new miners, training newly-employed experienced miners,
training miners for rew tasks, annual refresher training, and hazard training for miners as follows:
In the case of a mine which is operating on the effective date of this Subpart B, the operator of the mine shall subnit such plan for approval within 150 days after the effective date of this Subpart B.
within 60 days after the operator sutinits the plan for approval, unless extended by MSUA, the operator shall have an approved plan for the
mine.
In the case of a yew mine which is to be opened or a mine which is to be reopened or reactivated after the effective date of this Subpart B, the operator shall have an approved plan prior to opening the new mine, or reopening or reactivating the mine unless the mine is recpened or reactivated periodically usir portable equipuent and mctile teams of miners as a normal method of operation by the operator. The operator to be so excepted shall maintain an approved plan for training covering all mine locations which are operated with portable equiinent and mobile teams of miners.
1W The training plan shall be filed with the District Manager for the area in which the mine is located.
Cc) Each cperator shall suhnIt to the District Manager the folla'iing
information:
mine.
The carany nne, mine name, and MSria identification number of the
The name and position of the persai designated by the operator who is responsible for health and safety training at the mine. This person may be the operator.
A list of MSRA approved instructors with whau the operator proposes
to make arrareuents to teach the courses, and the courses each instructor is qualified to teach.
The location where training will be given for each course.
A description of the teaching methods and the course materials which
are to be used in training.
The approximate nwther of miners errployed at the mine and the inaxiiuun number who will attend each session of training.
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The predicted time or periods of time when regularly scheduled ref resher training will be given. This schedule shall include the titles of courses to be taught, the total nunber of instruction hours for each course, and the predicted time and length of each session of training.
Fbr the purposes of Section 48.27 (New task training of miners) of this Subpart B, the operator shall sutinit:
A ccnlete list of task asignnients to cxrrespond with the definition of "task" in Section 48.22 (f) of this Subpart B.
section.
The titles of personnel conducting the training for this
The outline of training procedures used in training miners in those work assignments listed according to paragraph Cc) (8) Ci) of this section.
The evaluation procedures used to determine the effectiveness of training under Section 48.27 of this Subpart B.
Cd) The cperator shall furnish to the representative of the miners a copy of the training plan 2 weeks prior to its sutnission to the District Manager. where a miners' representative is not designated, a copy of the plan shall be posted ai the mine bulletin board 2 weeks prior to its suhnission to the District Manager. Written ccmuents received by the operator fran miners
or their representatives shall be suhnitted to the District Manager. Miners
or their representatives may suixait written cawnents' directly to the District
Manager.
Ce) All training required by the training plan sutnitted to and approved
by the District Manager as required by this Subpart B shall be subject to
evaluation by the District Manager to determine the effectiveness of the training programs. If it is deemed necessary, the District Manager may require changes in, or additions to, programs. Upon request fran the District
Manager, the operator shall make available for evaluation the instructional
materials, handouts, visual aids, and other teaching acressories used or to be
used in the training programs. T.pon request frau the District Manager, the operator shall provide information, concerning schedules of upectning
training.
(f). The operator shall make a copy of the MSRA approved training plan available at the mine site for MSHA inspection and for examination by the miners and their representatives.
(g) Except as provided in Section48.27 (New task training of miners)
and Section 48.31 (Hazard training) of this Subpart B, all courses shall be
wriducted by MEHA approved instructors.
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(h) Instructors shall be approved tq the District Manager in one or more of the following ways:
(1) Instructors shall take art instructor's training cxurse cxrnducted by the District Manager or given by persons designated tq the District Manager to give such instruction; arid instructors shall hive satisfactorily ctmpleted a pmgram of istructio approved tq the Office of Educational Policy aid Developuent, MSHA, in the subject matter to be taught.
() Instructors may be designated by MSHPA as approved instructois to
teach specific courses based cri written evidence of the instructors' qualifiations and teachir experience.
At the discretion of the District Manager, instructors may be designated tq MSW as approved instructors to teach specific courses based on the performance of the instructors while teaching classes monitored by ?ISHP. cperators shall indicate in the trainir plans sutznitted for approval whether they want to have instructors approved based on monitored performance. The District Manage shall consider such factors as the size of the mine, the number of arployees, the mine safety record arid remoteness frau a training facility when determining whether instructor approval based on monitored performance is appropriate.
On the effective date of this Subpart B, cooperative instructors who
have been designated by MSUA to teach MSH approved courses aid who have
taught such courses within the 24 months prior to the effective date of this Subpart shall be considered approved instructors for such courses.
(i) Instructors may have their approval revoked tq MSR for good cause which may include not teaching a course at least once every 24 months. Before arty revocation is effective, the District Manager must send written reasons for revocation to the instructor and the instructor shall be given an opportunity to demonstrate or achieve cxxnpliance before the District Manager on the matter. A decision by the District Manager to revoke art instructor's approval may be appealed tq the instructor to the Administrator for Coal Mine Safety and Health or Administrator for Metal and Nonmetal Safety and H?alth, as appropriate, MSW, 4015 Wilson Boulevard, Arlington, Va. .22203. Such art appeal shall be sutinitted to the Administrator within 5 days of notification of the District Manager's decision. Upcn revocation of an instructor's approval, the District Manager shall i.innediately notify operators who use the instructor for training.
(j) The District Manager for the area in which the mine is located shall notify the operator and the miners' representative, in writing, within 60 days frat the date on ihich the training plan is filed, of the approval or status of the approval of the training programs.
(1) If revisions are required for approval, or to retain approval thereafter, the revisions required shall be specified to the operator and the miners' representative and the operator and miners' representative shall be afforded art opportunity to discuss the revisions with the District Manager or to propocn alternate revisions or changes. The District Manager, in cosultflion with the werator aid the representative of the miners, shall fix a time within which the discussion will be held, or alternate revisions or changes sutinitted, before final approval is made.
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(2) The District Manager may approve separate programs of the training plan and withhold approval of other programs, pending discussion of revisions or submission of alternate revisions or changes.
1k) Except as provided under Section 48.28 Ic) (Annual
Refresher Training of Miners) of this Subpart B, the operator shall commence training of miners within 60 days after approval of the training plan, or approved programs of the taining plan.
(1) The operator shall notify the District Manager of the area in which the mine is located, and the miners' representative of any changes or modifications which the operator proposes to make in the approved training plan. The operator shall obtain the approval of the District Manager for such changes or modifications.
Cm) In the event the District Manager disapproves a training plan ora proposed modification of a training plan or' requires changes in a training plan or modification, the District Manager shall notify the operator and the miners' representative in writing of:
The specific changes or items of deficiency.
The action necessary to effect the changes or bring the disapproved training plan or, modification into compliance.
The deadline for completion of remedial action to effect compliance, which shall serve to suspend punitive action under the provisions of Sections 104 and 110 of the Act and other related regulations until that established deadline date, except that no such suspension shall take place in imminent danger situations.
(n) The operator shall post on the mine bulletin board, and provide to the miners' representative, a copy of all MSHA revisions and decisions which concern the training plan at the mine and which are issued by the District Manager.
POLICY
Sections 48.23 (a) (1), 48.23 (a) (2), and 48.23 (k) are no longer applicable. These sections were intended to allow operators time for initial implementation of part 48. Each operator now has ample time to prepare a training plan prior to opening a new mine or reopening a closed mine, and is therefore expected to provide training prior to assigning work duties.
Each operator must submit the information required by 48.23 (c), and may use any format that is logical and reasonable. Operators must indicate a predicted time that training will occur, such as the first week of each quarter. Specific days and times can be obtained as needed upon request.
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Instructors for Task Training
.-
Under Section 46.23. (g) task training required by Section 48.27 may be given by a qualified trainer, .eiperienced supervisor, ot by persons experienced in the particular task. Section 48.23 Cc) (8) (ii) requires listing in the training plan only the job titles of the persons conducting the task training, and not their names.
Section 8.24 Cooperative trainin program. REGULATION
M operator of a mine may conduct his own training programs, ormay participate in ttaining programs conducted by MSHA, or may participate in MSHA approved training programs conducted by State or other Federal agencies, or associations of mine operators, miners' representatives, other mine operators, private associations, or educational institutions.
Each program and course of instruction shall be given by instructors who have been approved by MSHA to instruct in the courses which are given, and such courses and the training programs shall be adapted to the mining operations and practices existing at the mine and shall be approved by the District Manager for the area in which the mine is located.
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Section 48.25. Traininq of new miners; minimum wurses of instruction; hours of instruction.
REGULATION
Each new miner shall receive no less than 24 hours of training as prescribed in this section. Except as otherwise provided in this paragraph, new miners shall receive this training before they are assigned to work duties. At the discretion of the District Manager, new miners may receive a portion of this training after assignment to work duties: Provided, that ro less than 8 hours of training shall in all cases be given to new miners before
they are assigned to work duties. The following courses shall be included in
the 8 hours of training: Introduction to work environment, hazard recognition,
and tEalth' and safety aspects of the tasks to which the new miners will be
assigned. Following the catip3.etion of this preassigrtnent training, new miners shall then receive the remainder of the required 24 hours of training, or up to 16 hours, within 60 days. Cperators shall indicate in the training plans sub-nitted for approval whether they want to train new miners after assignment
to duties aid for how many hours. In determining whether new miners may be
given this training after they are assigned duties, the District Manager shall consider such factors as the mine safety record, rate of anployee turnover and mine size. Miners who have not received the full 24 hours of new miner
training shall be required to work under the close supervision of an
experienced miner.
The training progru for new miners shall include the following courses:
Instruction in the statutory riqhts of miners and their representatives under, the Act; authority and responsibility of supervisors. The course shall include instruction in the statutory rights of miners and their representatives under the Act, including a discussion of Section 2 of the Act; a review and description of the line of authority of supervisors and miners' representatives and the responsibilities of such supervisors and miners' representatives; and an introduction to the operator's rules and the procedures for reporting hazards.
Self rescue and respiratory devices. The cturse shall include instruction and danonstration in the use, care, and maintenance of self-rescue and respiratory devices, where applicable.
Transportation controls and cwnunication systems. The course shall incl.ude instruction on the procedures in affect for riding on and in mine conveyances where applicable; the controls for the transportaUon of miners and materials; and the use of the mine ccnnunication systems, warning signals, and directional signs.
Introduction to the work environment. The czurse shall include a visit and tour of the mine, or portions of the mine which are representative
of the entire mine. A method of mining or operation utilized shall be
observed and explained.
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Escape and e'aergency evacuation plans; firewarninq and
firefightirtq. The aurse. shall include a review of the mine escape system, aid escape awl energency evacuation plans in effect at the mine; and instruction in the firewarning signals and firefighting procedures.
Cround control; working in areas of highwalls, water hazards, pits and poilbanks; illumination and niqht rk. The ourse shall include, where applibable, an introduction to and instruction on the highwall and grourd a,ntrol plans in effect at the mine; pwcedures for working safely in areas of highwalls, water hazards, pits and spoil banks the illumination of work areas; and safe work procedures during the hours of darkness.
Health The course shall include instruction on the pirpose of taking dust measurements, where applicable, and noise and other health measuranents, and any health control plan in effect at the mine shall be explained. The health provisions of the Act and warning labels shall also be
explained. Hazard recoqnition. The course shall include the recognition
aid avoidance of hazards present in the mine. Electrical hazards. The course shall include recognition and
avoidance of electrical hazards.
First aid. The course shall inclix3e instruction in first aid
methcxis acdeptable to MSRA.
Explosives. The aurse shall include a review nd instruction on the hazards related to explosives. The only exception to this aurse canponent is when no explosives are used or stored on mine property.
Health and safety aspects of the tasks to which the new miner will be assigned. The course shall include instruction in the health and safety aspects of the tasks to be assigned, the safe work procedures of such tasks, and the mandatory health and safety standards pertinent to. such tasks.
Such other courses as may be required by the District Manager based on circumstances and coalitions at the mthe.
(c) Methods, including oral written or practical denonstration, to determine successful cnnpletion of the training shall be included in the training plan. Upon cnnpletion of training, the inethais for determining successful canpletion shall be administered to the miner. The method for determining successful ccinpletion of preassignnent training under paragraph (a) of this section shall be administered to the miner before he is assigned to work duties.
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(d) Upon proof by an operator that a newly a-nployed miner has received the courses and hours of instruction set forth in paragraphs (a) and (b) of this section within 12 months preceding initial errloyment at a mine, such miner need not repeat the training, but the operator shall gWe and the miner shall receive and cculete the instruction and program of training set forth in paragraph (b) of Section 48.26 (Trainir of newly employed experienced miners) and Section 48.27 (New task training of miners), if applicable, before ccznnencing work.
POLICY
An experienced underground miner who begins work in a surface mine or surfac area of an underground mine, is for trainir purposes a new miner, and must be provided new miner training under Section 48.25. Credit is allcMed for applicable undergrourd trainir (Subpart A).
Job Site Training
Health and safety training may be conducted at the jcb site and may
involve performance of actual job tasks Job site trainir must be caupl ted
under close and continuous supervision of an approved instructor with
training, not production, as the primary goal. The trainir is acceptable if the following cnt3itions are met:
1 Instructors must follow an outline in which each step of the job is bzoken down into instructional units. The students mist danonstrate
safe performance of each job step. Several units may be carbined in
the same instructional penal.
2. All health and safety standards must be observed.
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Section. 48.26 Traininq of newly enployed experienced minersp minimum courses
of instruction.
RECitATION
(a) A newly auployed experienced miner shall receive and cauplete
training in the program of instruction prescribed in this section before such miner is assigned to work duties.
1W The training program for newly euployed experienced miners shall include the following:
Introduction to work environment. The wurse shall include. visit and tour of the mine. The methods of mining or operations utilized at the mire shall be cbserved and explained.
Mandatory health and safety standards. The course shall include the mandatory health and safety standards pertinent to the tasks to be assigned.
Authority and responsibility of supervisors and miners' representatives. The couise shall include a review and description of the line of authority of supervisors and miners' representatives and the responsibilities of such supervisors and miners' representatives; and an introduction to the operator's rules and the procedures for reporting hazards.
Transportation controls and ccnnunication systems. The course
shall include instruction on the procedures in effect for riding on and in mine conveyances; the cxintrols for the transportation of miners and materials; and the use of the mine cofirnunication systems, warning signals, and directional signs.
Escape and anergency evacuation plans; firewarning and
firefiqhting. The course shall include a review of the mine escape systems;
escape and emergency evacuation plans in effect at the mine; and instruction in the firewarning signals and firefighting procedures.
Ground controls; working in areas of hiqhwalls, water hazards, pits, and spoil banks; illumination and night work. The cxurse shall include, where applicable, an introduction to and instruction on the highwall and grourxi control plans in effect at the mine; procedures for working safely in areas of highwalls, water hazards, pits, and spoil banks; the illumination of work areas, and safe work procedures for miners during louts of darkness.
Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine, particularly any hazards related to explosives where explosives are used or stored at the mine.
Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
POLICY
Health and safety training may be conducted at the jcb site and may involve performance of actual job tasks. Guidelines for job site training are set out in Section 48.25 Policy.
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Section 48.27 Training of miners assigned to a task in which they have had w previous experience; minimum courses of instruction.
REGULATION
(a) Miners assigned to new work tasks as mobile equipuent operators, drilling machine cperators, haulage and conveyor systans operators, ground control machine operators, and those in blasting operations shall not perform new work tasks in these categories until training prescribed in this paragraph
arid paragraph (b) of this section has been ccrpleted. This training shall not be required for miners wlo have been trained and who have dnonstrated safe operating procedures for such new rk tasks within 12 nvnths preceding assignment. This training shall also not be required for miners who have
performed the new work tasks and wlo bave demonstrated safe cperating procedures for such new work tasks within 12 months preceding assignnent. The training program shall include the follcrwing:
Health and safety aspects and safe operating procedures for sork tasks, eguitnent, Or machinery. The training shall include instruction in the health and safety aspects and safe operating procedures related to the assigred tasks, and shall be given in an on-the-job environment; and,
(i) Supervised practice durinq nonproduction. The training shall include supervised practice in the assigned tasks, and the performance of work duties at times or places where production is not the primary objective; or,
(ii) Supervised operation durinq production. The training
shall include, while under direct and immediate supervision and production is in progress, operation of the machine or equipuent and the performance of work duties.
New or modified machines and eauipuent. Equipuent and machine
operators shall be instructed in safe operating procedures applicable to new or mcdified machines or equipuent to be installed or put into operation in the mj, which require new or different eperating procedures.
Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
(b) Miners under paragraph (a) ot this section shall not operate the equipnent or machine or engage in blasting operations without direction and in,nediate supervision until such minets have demonstrated safe operating procedures for the equirient or machine or blasting operation to the operator or the operator's agent.
Miners assigned a new task riot covered in paragraph (a) of this section shalLbe instructed in the safety and health aspects and safe work procedures of the task, prior to performing such task.
All training and supervised practice and operation required by this section shall be given by a qualified trainer, or a supervisor experienced in the assigned tasks, or other person experienced in the assigned tasks.
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Section 48.28 Minual refresher traininci of miners; minimum courses of
instruction; hours of instruction.
REGJLATJt
Section (a) Each miner shall receive a mininum of B hours of annual refresher trainir as prescribed in this section.
Section (b) The annual refresher trainir pmgram for all miners shall include the followir cx)urses of instruction;
Mandatory health and safety standards. The cxurse shall include mandatory health aid safety standard requirements which are
related to the miner's tasks.
Transportation controls and ccnnunication systans. The cxurse shall include instruction on the procedures for ridir on and in mine conveyances; the controls in effect for the transportation of miners and materials; and the use of the mine ccnuunication systeus, warning signals, and direction-
al signs.
Escape and emerqency evacuation plans; firewarninq and f ire-
fighting. The course shall include a review of the mine escape system; escape and anergency evacuation plans in effect at the mine; and instruction in the firewarning. signals and firefightir procedures.
Ground control; workizx in areas of hiqhwalls, water hazards, pits and spoil banks; illtznination aid night work. The course shall include, where applicable, a review and instruction on the highwall aid grourd control plans in effect at the mine, procedures for working safely in areas of highwafls, water hazards, pits, aixi spoil banks; the illumination of work areas7 and safe work procedures durir hours of darkness.
First aid. The course shall include a review of first aid
methods acceptable to MSRA.
Electrical hazards. The cnurse shall include recognition and avoidance of electrical, hazards.
Prevention of accidents. The course shall include a review of accidents and causes of accidents, and instruction in acci.dent prevention in the ,rk environment.
Health. The course shall include instruction on the gurpose of taking dust ineasureuents, where applicable, and noise and other health measurenents, and any health cz)ntrol plan in effect at the mine shall be explained. The health provisions of the Act and warning labels shall also be explained.
Explosives. The cx)urse shall include a review and instruction on the hazards related to explosives. The only exception to this course canponent is then there are no explosives used or siored on the mine property.
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Self-rescUe and respiratory devices. The cvurse shall include instruction and dnnstration in the use, caret ari maintenance of self-rescue and respiratory devices, where applicable.
Such other courses as may be required by the District Manager based on circumstances and conditions at the mihe.
All experienced miners already enployed at a mine on the effective date of the Act (March 9, 1978); shall receive refresher training, as prescribed in this sectjon and in accordance with an approved plan, to begin not nore than 90 days after the date of approval of the training program required by this Subpart a.
there annual refresher. training is cxinducted periodically, such sessions shall not be less than 30 minutes of actual instruction time and the
miners shall be wtified that the session is part Of annual refresher train-
in9.
POLICY
Section 48.28 (c) applied during the implementation of the regulation and is w longer applicable.
Operators may provide annual refresher training any time during the last
calendar nonth of the miners' annual refresher training cycle. lb illustrate
this policy: miners who began work in June 1984, may cauplete their annual refresher training any time iPJune1985. Accordingly, training records and schedules may be maintained on a nonthly basis, rather than tracking each minerts individual training date. Also, operators should be encouraged to schedule annual refresher training at the beginning of the month so that if for sane reason a miner misses the regularly scheduled training, there will still be a reasonable opportunity for the training to be made-up before the
end of the Month Refresher Training Following an Absence
The follcwzing training is required fr experienced miners as defined in Section 48.22(b) who return to work following an absence:
iten an experienced miner returns to the same mine folla'iing an absence and less than 12 months have elapsed since the miner received new miner, newly aBployed experienced miner, or annual refresher training, the mine operator should provide training that covers any changes in conditions or procedures at the mined before the miner is assigned to work duties. This
trainir may be credited toward the miner's annual refresher training. If the
miner is assigned a new work task, the operator shall provide new task training prior to having the miner perform that task. The mTher shall be given annual refresher training within 12 mnths of the last ccsiletion date of. new miner, newly. auployed experienced miner, or annual refresher training.
When an experienced miner returns to the same mine folla'iing an absence and more than 12 months have elapsed since the miner received new
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miner, newly employed experienced miner, or annual refresher training, the operator shall provide annual refresher training before the miner begins work unless there has been extension of time by the District Manager. If the miner is assigned a new work task, the operator shall provide new task training prior to havirxj the miner perform that task.
(3) When an experienced miner is assigned to a different mine follcMing an absence, the mine operator shall provide the miner with newly riployed
experienced miner training before the miner begins work. If the miner is assigned a new rk task, the operator shall provide new task training prior to having the miner perform that task.
The above does not ply to experienced underground miners assigned to surface work the first tfine. These miners are "new miners" under the training regulations and must receive new miner training. Credit can be given for agplicable underground training. Extension of Tine to Ccmiplete Annual Refresher Training
The unexpected return of miners after extended absence or similar unforseeable circumstances may create a strain between the ccmletion of quality refresher training and praupt return of the miners to productive
employment.
In order to acccnucdate unforeseeable events, District Managers may consider requests for li.rriited extensions of time to cauplete annual, refresher
training. Such requests will be cnnsidered on a case-by-case basis, and be granted cnly if:
The miners involved are experienced, as defined by Section 48.22(b); Good faith efforts were made by the operator to train the miners before the annual refresher training anniversary date pathedp The miners, before returning to work, will be given any task training required by Section 48.27, and will be thoroughly instructed in any changes in procedure at the mine or in the mining envirorinent; and The required annual refresher training will be promptly completed. Subject to additional conditions that the District Manager may require, a request for a limited extension of time to complete annual refresher training may be granted when these factors are met. In rio case, however, should extensions be granted to wrrect poor scheduling practices or failute to anticipate foreseeable trainir needs, nor should provisions for an xtension of time appear in an operator' s training plan or otherwise be routinely granted. irthen extensions of time to ccmplete anrval refresher training are granted, such extensions should be confirmed in writing to the operator, stating the conditions of the extension, and the date that refresher training will be completed. The completion date of an annual, refresher training cycle initiates a new anniversary date.
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Approval of Trainincj Plans An effective refresher training program must be adapted to changes in mining
conditions, accident history and other training concerns. Time spent for each course may vary to meet specific reeds. The following guidelines should be used to evaluate provisions for annual refresher training:
(a) The annual required refresher training courses listed in Section 48.28 that are not a,licable to a particular mine may be cmitted fran that mine's training plan. A notation of which axitses that are not applicable should appear in the training plan.
Ib) An 8-hour minimum is required for the total annual refresher training program. However, the tine spent on individual courses may vary from year to year or fran one area of the mine to another depending on specific safety or health problens encountered. The mine' s accident experience should significantly influence the amount and type of training miners receive throughout the year.
Cc) Ml applicable refresher training courses listed in the approved training plan are to be given during each 12-nvnth cycle. Hcwever, two or more of the cxurses may be covered in one training session or safety meeting. For example, a well structured safety meeting may cover safety standards, prevention of accidents and other topics without the necessity of separate blocks of instruction.
Cd) Safety meetings of at least 30 minutes duration, conducted by an MSHA approved instructor, and addressing appropriate course content are acceptable training sessions that satisfy the annual refresher requirements.
Training plans may be revised to reflect training needs. Requests for revisions should be sutinitted in accordance with Section 48.23 (1). Job Site Training
Health and safety training may be conducted at the job site and may involve performance of actual job tasks. Guidelines for job site training are set out in Section 48.25 Policy.
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When an MSHA approved program is completed and recorded by the operator, a copy of the certificate must be given to the miner upon request.
At the end of the 12-month training cycle, or when the miner signs items B of the form, a copy of the completed form listing all completed training programs and signed by the person responsible for training at the mine must be given to the miner.
The training certificate, MSHA Form 5000-23, has been revised so that all training completed by a miner during the 12-month cycle may be recorded on one form.
Miscellaneous
Section 48.24 Cooperative Training Program - The cooperative trainer may sign the training certificate upon partial completion of cooperative training. Final signature upon completion of the program must be by the operator or his representative.
Section 48.31 Hazard training--The operator may use a Form 5000-23 for hazard training. The Form 5000-23 need not be used, however, if the following situations satisfy hazard training requirements:
verbal instruction of mine hazard avoidance procedures are given by mine personnel and the person receiving the instructions signs a-log sheet.
Written instruction of mine hazard avoidance procedures are supplied. The written instructions, signed by the person receiving them, or a log sheet must be maintained as a record.
-57-.
I FUMAN flflS2fi
Section 48.30 Caiensation for traininq.
REGULATION
Training shall be conducted during nniai working hours; miners attendir such trainir shall receive the rate of pay as provided in Section 48.22(d) (Definition of wrmal working hours) of this Subpart B.
If such trainir shall be given at a location other than the normal
place of work, miners shall be azipensated for the additional costs, such as
mileage, meals, and lodging, they may incur in attendir such trainir sesr sions.
POLICY
Section 48.30 implements Section 115(b) of the Mine Act ("miners shall be
paid at their normal rate of CcdiipenSation while takir such training"). Section 42.22(d), which defines "normal working hours", states in part that:
"Miners shall be paid at a rate of pay which shall correspond to the rate of
pay they uld have received had they been performing their normal work tasks."
The purpose of both the statute and the regulations is to assure that miners are not financially penalized when they receive trainir during working hours. Fbr example, if a miner is "cross shifted" and the 11cross shift" is considered normal workir hours, the rate of pay the miner uld receive if
rking is the rate the miner must receive while in training.
-58-
I FI-IMAN flflfi2R
Section 46.31 Hazard training.
PEQJLATION
(a) Operators shall provide to those miners, as defined in Section 48.22(a)(2) (Definition of miner) of this Subpart B, a training program before such miners cannence their work duties. This training program shall include the following instruction, whih is applicable to the duties of such miners:
Hazard recognition and avoidance; &nergency and evacuation procedures; Health and safety standards, safety rules aid safe working procedures; Self-rescue and respiratory devices; and
Such other instruction as ny be required by the District Manager based on circumstances and conditions at the
mine.
(b) Miners shall receive the instruction required by this section at
least once every 12 months.
(c) The training progrn required by this section shall be sutzdtted with the training plan required by Section 48.23(a) (Training plans: Sutraission and approval) of this Subpart B and shall include a statanent on the methods of instruction to be used.
(d) In accordance with Section 48.29 (Records of training) of this Subpart B, the operator shall maintain and make available for inspection, certificates that miners have received the instruction required by this section.
POLICY
The exposure to mining hazards varies according to task. The greater the hazard exposure, the greater the need for training.
Hazard training should be: 1. Mine specific, so that persons are advised of the hazards they may encounter at a particular mine; and 2. Conducted each time a person enters a different mine. Section 46.31 requires operators to give hazard training to persons who are exposed to mine hazards. For example, a person driving a vehicle onto mine property to pick up a load of material who. remains in the vehicle at all tines would ordinarily not be exposed to hazards peculiar to the mine, and consequently would not be required to receive training urder Part 48.
-59--
I FI-IMAN flfl527
Although the amount of required hazard training will vary, the following are exauples of appropriate hazard training:
flnplc'ees of Equipuent Manufacturers
Eknployees who are on the mine site in a service or maintenance capacity must be given training in accordance with their exposure to hazards. If the specific jcb will not entail extended exposure to hazards at the mine, they need only be given hazard training. If the job assignment of a service or maintenance worker exceeds five consecutive working days at a particular -
mine, cntrehensive training must be giveneither new miner training, or
newly enployed experienced miner training, as appropriate.
Manufacturers' field repthsentatives, such as sales representatives
and delivery personnel, must be given hazard training. It they are frequently ,ecposed to mine hazards (more than 5 consecutive working days), they must be
given conprehensive training - either new miner training, or newly employed experienced miner training,, as appropriate.
Labor, Manaqement or Government Officials
Labor, inanaganent, or qovernment officials visiting the mine site
need not be given training. Hcsvever, such persons should be accompanied by experienced miners and be provided with apprepriate safety equignent.
Contractors doinq work for the qovernment which requires their
presence at the mine to observe conditions or1 to collect information nust be
given hazard training.
Authorized Representatives of the Secretary of Labor or Secretary of
Health and Human Services need not be given any training or be acccxanied
when carrying out duties required by 30 cFR or by the Mine Act.
Pickup and Delivery Drivers
1. Persons ozxning onto mine sites to pick up mined materials or to
deliver supplies and who remain inside their vehicles need mt be given training. If they leave their vehicles they must be given hazard training.
Other Visitors
1. Students on field trips and other short term visitors (1 day or less)
need not be given Part 48 training. However, they should be acconpanied by experienced miners and be provided with appmpriate safety equipuent.
-60--
I FI-IMAN flflR2R
Sect ion 48.32 Aea1s procedures.
EflUtAfl
The operator, miner, and miners' representative shall, have the right of appeal frau a decision of the District Manager.
In the event an operator, miner, or miners' representative decides to agpeal a decision by the District Manager, such an appeal shall be sutinitted, in writing, to the Administrator for Coal Mine Safety and Health or Administrator for Metal aM Nornetal Safety and Health, as awrcpriate, MSUA, 4015 Wilson Boulevard, Arlington, Va. 22203, within 30 days of rntifiction of the District Manager's decision.
The Administrator may require additional intonation fran the operator, the miners or their representatives, and the District Manager, if the Administrator determines such information is necessary.
The Administrator shall render a decision on the appeal within 30 days after receipt of the appeal.
-61-
covEya2Rtt? PMRfl$G OflIcEulgOs--559..079/20015
I FHMAN flflS2g
FORM lODD2
UNITED STATES DEPARTMENT O.F LABOR
NATIONAL MINE HEALTH AND SAPETY ACADEMY P.C. BOX 1.166 SECKLEV, WEST: VIRGINIA 25802-1166
POSTAGE AND FEE PAID U.S. DEPARTMENT OF LABOR
LAS-441
OFPICIAL BUSINESS PENALTY PRIVATE USt $300
Cyprus Industrial Minerals Co. ATTN.: Keith B. Lehman 651 Metuchen Rd, South Plainfleld, NJ 07080
LEA
rto
U r
SAFELY
INDUSTRIAL SAFETY GIJIftE
Number I
REVISED SEPTEMBER, 1966.
STATE OF NEW JERSCY
DEPARTMENT OF tHOR & INDUSTRY
BUREAU OF ENGINEERING & SAFETY
Trntn, N-i.
I FHMAN flflq2l
This bulletin is published by the Bureau of Engitterthg and Safety of the New Jersey Department of Labor and Industry as part of the Departments worker saEety promotion effort Its purpose is to aid itdustry and its workers in reducing the number of injuries resulting from on-the-job accidents. The revision is based upon Bulletin 110 (revised 1965) issued by the U. S. Departnent of Labor and prepared by the Office of Occupational Safety, Division of Programing and
Research.
I FI-IMAN flflS22
MECHANICAL AND PHYSICAL HAZARDS
TEACH THEM TO LIFT
Manual Lifting Problem
Searching for a solution
Tt problem of injuries resulting from the manual handling of materials continues to plague industty. The accident preventioniM
still seeks to reduce the toll of this type injury by setting broad brush reetrictions on how much a person should be permitted to lift. The Bureau often receives requests from many quarters for regulations which set & limit on how much a person, male or female, can be expected to lift. Everyone is searching for a. solutiom Many are seeking that one magical '*cookbook" formula to solve dl of their manual lilting and canying probleint Unfortunately, there iB no easy way
out
ComplexitIes of the problem
Fewpeopie appreciate the complexities of the overall lifting prob-
lem.. It is noted with considerable concern that the majority of th
inquiries pertain to only the weight-lifting limitations. Little if any
concern is expressed about the other aspects of the problem, i.e., how
micli, !Iotv often, hnw far, Iiotv high, or for how long a peried of time
the weight is to be carthd or handled. A typi&:inquir is quoted :,.
verbatim, "I should like to know if there are rules or regu)ations ... .
die aLuioulit of ve.ig1it ;L persoli should lift while workingida factory;
if so, please advise." Jt is quite obvious from inquiries of this type
that there is need for a considerable amount. of education lii the over
all "manual lifting problem." Too often, many look for A panacea,
Eule, or criterion of soimme kind, usually established by someone else,
tlmnt. cmmm be applied by them o as to avoid a "total professional eval-
uation" of their own specific. manual materials handling and lifting
problems.
-
The subject is a t'cry controversial one and it is still a most difficult
one to conmprelmemmcl by those dmo fail to understand the complexities
involved in setting maximum lifting and carrying limits. There is
no palmace;L or "omme-slmot" formula which can be validly applied as an
unrestricted and unconditional snfe lifting criterion.
I
I FI-IMAN nnl.13
Worldwide (manual lifting) concern
The national and international concern over this problem is evidenced by the fact that several studies of considerable scope have been completed in this area. Great Britain has for some time conducted extensive research in the area. A most comprehensive study was concluded in March 1964, in Geneva, under the auspices of the Intemational Labor Organization (HAG), where experts from 11 countries mat specifically for the purpose of attempting to establish a realistic criterion "On the Maximum Permissible Weight To Be Carried By One Worker" (the adult male and female workers, as well as children). This group will meet again in 1966 to continue Phase H of this study. This phase cill deal primarily with the evaluation of reaction and review of comment received from interested parties front all over the world on the recommendations the experts presented to the 110 on setting weight lifting hmits. These recommendations are described in the following paragraphs.
Setting the limits
Where operations are suci tInit- manual handling cannot be .%voidecl, it is incumbent upon the accident preventionist and management to set. realistic, "tailor-made" limits around both the person and the task. There are no simple solutions to the setting of maximum permissible weights to be carried by any one worker.
Due regard must-be given to t.he physiological aspects of lifting and load carrying. Externally, we iii ust. give consideration to the climatic ponditiotis, as well :ts the degree of training and experience each worker has had in lifting and carrying. The setting of manual lifting and rh rryzng I iini ts must. be 1)Ivdit:lted ii pan, nmong other things, t-he size and type of locid to be carried (compact or loose), distance of lift, height. and position of the lift, the working or walking level, the
incline of the surface, etc. These factozs play a vital part in the
development of weight Iiuhit$ on the lir.ul that- eiiii he lifted or carried for one time, for one day, a few days, or on a continuing and repetitive
basis. The total energy expended pinys a very important role in fixing limits. TIm f.itigue factor contributes to the injury picture. There are niedieophysical aspects that come into play with respect to the consumption of oxygen, pulse beat, wrtstes produced by musculnr
:wt.ivity :ind their inadequate elimination. The effects of such accumul:ttions may cause fatigue. Conclusions did emerge from the ILO meeting of experts on maximum permiible weights. There still remains some question with nspect to the uurtricted application of tentative limits recommended by this group. The limits were set by the experts on the basis of "values obtained in the course of this research for individuals of normal constitution."
2
The limits set by the experts are as follows:
I. Male worker. To be carried by adult male employed in operations requiring lifting and carrying should not rtonno.lIy exd 40 kilograms (68.2 pounds) The ezperle agreed that the total daily load could be auitabi!y adjusted to 'varying working and environmental condition8, 8tate of nu&itioiz and fatigue of the worker, by adjusttng
the nwmber of packages and weights to be han&ed. Women wcsk.rs and boys. They also agreed that the maximum
permissible weight for women workers and boys aged 16is years shouldbefixedbtween15and2okjogi (33 and 44.1 pounds).
GMs For girls aged 16-18, between 12 and 15 kilograms (28.4 and 33 pounds).
Department's position: caution
While many have been waiting for some time for such a. criterion and the setting of permissible weight-lifting maximums by some out-
-
side expertise, the Department of L.&I .is somewhat reluctant to accept the limits unless they are properly surrounded by qualifications which spell out the conditions that the weighta to be carried, lifted, and handled are in compact fonn with availthle means for assuming a 'grip on them, and that such weights should be in such a position that they can be lifted vertically, and that they an going to be lifted properly from a position below the waist level to another
position below the waist level, or from a position above the waist level to another position above the waist level. The aforementioned qual ifications and conditions, aswell as the physical capabilities and physiological makeup of the individual worker, climatic conditions, etc., must play another vital part in the adoption and setting of the aforementioned limits. The recommended limits are not supported in tizei r present form without the qualifications described above.
The Department's caution with respect to an unconditional Mop. tion of the recommendations made by the experts to the [LOon lifting limits is perhaps more readily understood when one reviews some of the reservations made by the experts themselves:
HuIruionaI probl.ms. "The participants always stress the importance of the state of nutrition of the person employed to perform such work A diet providing a sufficient amount of calories and an adequate amount of other nutrients is eential if the worker wes to perfonn this work (maximum weight lifting) without injuring his health. The average food ration varies considerably in different parts
3
of the world and inevitably has repercussion on physical efficiency and muscle strength. These factors should be taken into account when 'fixing a maximum weight applicable to all countries."
Physical conditions. "The physical conditions of men can vary considerably not only from one. region to another but also within the same community. This factor should be taken into account in defining a maximum weight applicable internationally."
Climatic condition,. "The climatic conditions exert a direct influence on the output of their work. It should again be stressed that a hot and humid climate often considerithly reduces the amount of work which can be done."
Definition of task. "The participants concluded that their task was to define the maximum weight of individual loads in terms of physiological capabilities, however, it was also important that normal handling operations performed during the workday should not have harmful repercussions on the worker's health. If the weight of the individual load is fixed at a suitable level the total daily amount of work can be adapted to the environmentat conditions, the worker's state of nutrition, his constitution, etc., by modifying the number of loads handled dwring the working period."
The above serves to reiterate the caution which must be exercised when attempting to set weight. lifting limits.
.4
TEACH THEM HOW TO LIFT
Pick it upput it down
From the time you cut off the alarm clock this morning, you have been picking things up and putting them downyour shoes, cup of coffee, fork loaded with scrambled eggs, the morning paper. Did you strain yourself or get a hernia? Not likelyinst do you know that the siniple process of picking up and putting down results in strains or hernias for thousands of vorkers every year?
Stain, maybe,
but no strain...
At this moment, some of your workers are going through similar actions on a larger scalepicking up boxes, loaded cartons, moving lumber or pipe or -iuel:l, or in some way moving materials from one place to another. Each time ti1ey lift something, they may receive a strain or heriiia if they do not use the safe method.
Here's help for you
As a foreman or supervisor, you are charged by management with seeing that your workers get out production safely. Here are some suggestions on how you can help them prevent injuries, such as hernias, sprains, and strains.
Get these facts in mind
Worken must be trained in safe lifting.
Most people give little or no thought to the matter of lifting until they meet some exceptional lifting problem or are injured through wrong lifting methods.
The names of these injuries do not sound as final or as terrifying as death, but the effects of such injuries on loss of production, loss of use of workers, and physical suffering to the workers themselves are national problems which extend right into your plant and to your
workers.
In the job of preventing injuries, it is not necess&ry to split hairs on the difference between sprains and strains. Either term may be considered as explaining a condition caused by excessive st,retehing or overuse of a part, possibly involving a joint or ligament. Whether a. worker pulls a muscle, gets a "crick" in his back, or twists a knee, it still hurts; he may lose Lime from the job; and it.
could have been prevented by proper methods. Lifting, carrying, or placing large or heavy objects, or using some
parts or muscles too mub, usually results in an injury chalked up akainst your department.
Why do it the hard way?
Untrained persons often do a job the hard way. As a result, they have injuries, they soon lose their pep and energy, and they take more timewhich slows up production.
Lifting is one of the jobs that is more ofthn driie wrong than right. By training workers in safe lifting you are making an improvement in work methods beneficial to your workers and to your employers.
6
Mechanical devices promot, safety where the load is gr.at.
While mechanical aids are one solution to the prevention of in- -- juries from handling materials, there are instances where such devices - -
are notpractical or suitable. It is well known, however, that lifting or carrying injuries can be minimized by substitutiiig mechanical for manual lifting. Cranes, hoists, elevators, conveyors, lift trucks, and similar devices are made for this purpose. Where mechanical devices can be used, injuries to-workers from liftingcan be prevented.
There are limits to the weight each person can lift safely.
The physical condition, build, and stature of the individual has a lot to do with a person's ability to lift heavy objects or to work on a repetitive lifting job. Workers with known physical weaie (such as tendency toward hernia) should not be put on jobs where ift.ing is required. Mow much or how long a person can lift safely depends upon the person. Underweight or overweight workers or workers with deformities of the spine are especially liable to strain
7
from Jilting. Also, arthritis, or previous injuries to joints may be aggravated by lifting. The stnin of lifting is dangerous to persons 'with 'weak hearts, high blood pressure, or to those who have had lung disease
Never overestimate the power of a woman
There also are important physical factors that must be considered as applying particularly to women. In assignment of women to jobs requiring bea.vy lifting or carrying, the physical ability of the individual woman should be detennined not only on the basis of her weight and height but on the amount of strength she has and on her physical ()Oflthtion. It has been found that heavy lifting tends to aggravate menstrual difficulties, and is especiallyto be avoided during pregnancy. Some States have laws that limit the amount of weight; that women workersmay lift or carry. The regulations differ in the various States.
Job placement, too
The foreman shoWd make use of a)) availab)e information from physical e arniriation records to personal disGuson before assigning persons to lifting or carrying jobs.
$
While the carnival expert can size you up and guess your weight before you step on his scales, the same method does not work when it come to lifting. By giving a person the "once-over," you cannot detennine how much he can )iift safe)y. His capacity for work may be scaled by the amount be is required to lift and the number of times ha must lift. Possibly your woRcer could lift, a certain object several tunes in a day safelybut what about lifting it many times
an hour all day long?
Teamwork takes practice
Where the load or material is too much for one parson to handle safely, and mechanical equipment is nbt practical for this purpose, as many additional workers as required should be assigned to assist in the job. This brings up anoth9r problem"tesmwork." Workers of approximately the same size should be used, and they should be trained in team-lifting. If one worker lifts too soon, or shifts the load, or lowers improperly, either he or his partner may be overloaded and strained. One person should be assigned to giving orders to assure the ner's'iary coordination.
There Is a proper position for lifting heavy objects
Pozitio and knaek, or tricks of the tratle, probably bo1d equa rank with the other factors of sale lifting. These require training and practice, and many workers, not understanding their importance, fail to realize this. Taking the proper stance and using the muscles most capnble of doing the job are subjects to be stressed in your training. An example of the knack, or tricks of the trade, can be illustrated by grain workers who, by taking proper stance and grip, swing heavy sacks of grain up onto their shoidderswhile inexperi-
enced personscould barely move them.
Analyze before you start
In order to make your training most. effective, take the time to analyze t;he lifting or carrying jobs done by each of your workers. Taking each in tvins,detennine:
What does he lift or carry? How much does it weigM How far does he carry it How often does he lift or carry it.? Does he carry it upor down stairs or ramps? Is mechanical lifting equipment provided? Should mechanical liftingequiprnent be provided? Are arrangements made for other workers to assist?
9
Now, from your analysis, determine which workers need instruction in safe lifting methods. It may be necessary to divide them into groups for eeparat instructions on lifting different materials or objects.
Call your group together for training
Keep the group small for convenient handling and clear instruction without disturbing the rest of the department. In this nutnner you can eventually reach every person under your supervision at, your convenience. You will probably want to plan your groups so that those who do the greatest amount of manual handling will be called first.
Describe plant experiences By checking the plant records, you probably can review seven1
years of work injuries, amoiig which are several important back st-rains, hernias, and sprains. Check the amount of lost t-ime from work and, where possible, get estimates on the cost of medical and compensation expense. Some of these may be familiar enough to you, personally, to give a detailed account of what actually was done wrong.
Try this experiment
Place an object weighing 2 or 3 pounds on a table. Stand close to the table and raise the object to the level of your chest. Now replace the object on the table and step back a full arm's length. With your arms extended and held ott straight, lift the object again to your chest
10
level. Feel the difference? Now you have shown a cardinal principle of good liftingKeep the object close to the body.
Demonstrate the proper way to lift
Prepare in advance a 20- or 25-pound box for prncticing. Use this prop to demonstrate the principles of safe lifting. There are about 10 of these principles that you can learn sufficiently to carry on a running talk during your demonstration. They are as follows:
Size up the load firstdo not attempt to lift it alone if there is
any doubt in your mind about your ability to do so.
Make sure that your footing is secure. Get a good balance
this means feet fairly wide apart (8 to 1 inches). Place the feet close to the base of the object to be lifted. This is important because it prevents, the back muscles from taking all the load. Bend the knees outward and "straddle" the load somewhat, keeping the back as straight as possible. Now start pushing tip with your legs, using your strongest set of muscles. Keep the load close to your body as you come up,
poss.taking full advantage of the mechanical leverage your body now
Lift the object. to the carrying position. If ncrocary to change your direction when in the upright position, be careful not to twist the body. Turn your body with changes of foot. position. If you deposit. the load on a bench or table, place it on the edge to make the tuble take part of the load and then push it forward wi(h the arms or, if necessary, with part of the body in a for-
ward motion. In putting the load down to the floor surface from a waist-high carrying position, bend the knees and, with a straight back and
load close to the body, lower the load with the ann and leg
muscles.
NOTE.In placing your load down on the floor, first be sure that you have blocks placed to support the load--allowing room to put it
down without danger to the fingers.
It all adds up to..
A final summary of the points you want these people to keep always in their minds when carrying materitds in your department.
Always carry the load close to the body.
Keep the back as straight as possible.
Lilt with the leg and arm muscles.
11
4. Always have a clear vision over the load. If the load interferes with normal walkingget help.
Never be afraid to ask for help in handling a load. Bring in suggestions when you think some type of mechanical
equipment will do a better job. Rousekeeping is important. Tripping hazards or objects on
the floor can use persons carrying a load to fall and be seriously injured. Have your workers practice proper lifting methods and remind
them that the safe method should be used at dl times. You can make SAFB LIFTING A HABIT in your department..
,1
12
HOW TO BUILD
A DI3MONSTRATOR
U- HW p I: I
13
110W TO BUILD IT
igure one
freRt view
of spin
PARTS LIST
Part No.
I 2 3 4 5
6 7
Part Name
Head Hip Spine Weight. Base
Stop
Foot
No. Req.
1
1
8
1 1
2 2
Part No. Part Name
8 Leg 9 Thigh 10 Arm 11 Handle i2 Rivet. 13 Strap i4 Nail
No. z:
2 2
2
4
1
20
14
MATERIAlS LIST
liens
4tmotnt needed
.Spedfication
Clearpine
Clearpine Clear pine
Clear pine
Rardboard Sejeen door spring
Drawer pnlljscrewa
Hollow rivets Bran screws
Nails
Ends Ends Leatherstrap
I 2"X6"X12"long I 4"X4"X434" long 1 I"X4"XI8" long
2 %".X%"X3M" long
I $"X16"X20"
I No. 4
I "C" shaped 3 inch
4 3"XW' copper to No. 6X%" long ronndhead
20 4" long
2 134" long
4 1" long I W'XIW'XIO"
PainS
(4 colors)
'To lioave cofnoL operation of the spin., a No. I wean door spring must hauled.
Draw full size templates on heavy paper or cardboard for Parts 1, 2, and 7 from the scaled drawings below.
I II
ONE SQUARE ONE tEll
4TOP = 1/8 "1101. E
-0-
TOP 7
0
4/
TO p
2
4 15
Dn.w full size templates on heavy paper or cardboard for Parts 8,9, and 10 from the scaled drawings below.
-4 = 1/8;' HOLE
tip
/
Top
ONE SQUARE ONE INCH 16
INSTRUCTIONS Step A. Spine: From the 2" x 6" x 12" stock ciii
and dress one piece to the dimension of 1%" x 1%" x 9". Locate center and drill a 3/g-inch hole through the centei of the 9-inch length. From this, cut eight sections, each 1-inch long. Sand and paint outer surfaces buff and top and bottom (containing %-inch hole) red.
Step B. Head and Hips: Prom the remaining 2" 6" x 12" stock, using templates 1 and 2 as patterns, cul out and dress to 1%-inch tck Parts 1 and 2. In bottoir center of Part 1 and top center of Part 2 drill a %-inc] - hole to the depth of 1% inches. Sand and paint buff.
Step C. Arms and Legs: From hardboard, usin
templates 7 through 10 as patterns, cut out one each ol Parts 7 through 10. Reverse sides of templates and agir cut out one each of Parts 7 through 10 to form opposit side. Sand edges and paint buff.
Step D. Weight: Dress surface of Part 4 to 3" 3" x 4". Paint blue.
Step E. Base: Dress surfaces of Part 5 to 3/4" X 3' x 18". Nail Parts 6 to Part 5 as shown in Figure 1 Paint black.
'4
V
I
Step F. Out spring to length of 9 inches and form new eye. Insert spring 1 inch in hole in top of Part 2. Secure with 1%,-inch wire brad through eye of spring.
Step G. Thread 7 sections of Part S over end of spring. Ex-
pand the spring approximately
S inches and temporarily secure in place by inserting a hacksaw blade
in coil of spring at top of spine. Thread remaining section of Part S over the spring.
Step H. Insert spring 1 inch in hole in bottom of Part 1.. Secure as in Step F above. Remove
hacksaw blade.
Step I.. Using Parts 14, nail Part 15 to Parts 1, 2, and S.
Step S. Attach Part 11 to cen-
ter of Part 2, as shown in Figure 1.
Step K. Using Parts 12, as-
semble (smothside out) Parts 7, 8, and 9.
Step L. Attach Parts 7 to
Part 5 (smooth side out) with
screws so that heel is 234 inche.
from end (see. Figure 1).
Step M. Attach Parts 9 to
Part 2 at a point 21/2 inches from httom center of hips.
Step N. Attach Parts 10
(smooth side out) to center of shoulder portion of Part 1 with screws. Arms should he. snug
without binding. Step 0. Oomplete model by
attaching Parts 10 to Part 4, /2 inch above center, with screws.
AU joints 8hould be snug without binding.
TB
110W TO DEMONSTRATE IT
3tINCORRECT LIFTING fl
Step 1. Place the model in a squatting position, side view to the audience., with weight at the front
of the base.
Step 2. Grasp handlc and lift until legs are nearly straight..
Step 3. Hold the legs in this position and make model slowly lift the weight from base. Note extreme strain taking place in the lower section of the
back.
1
CORRECT LIFTING
Step 4. Again place the model in a squatting position, but this time with the weight between the knees and the back nearly vertical.
Step 5. Grasp handle and lift, straigthening the legs, keeping the weight as near the body as possible and the back nearly vertical. Point out to the students that the spine is braced from all sides
by the tensed muscles of the back and abdomen,
and the lifthg is done with the strong leg
muscles. Returning the model to resting position, drive home the fact that if this technique of lifting is followedeven though diTheult for a whileitwill soon become habitual and the spine will be constantly protected from injury.
LEHMAN 00543
Organization and Responsibility of Safety Committees
/'INDUSTRIAL SAFETY GUIDE NUMBER 10
STATE OF NEW 3115EV
DEPARTMENT OF tnoe & INDUSTRY
UflAU OF ENGINEERING & SAFETY
NJ.
LEHMAN 00544
LEHMAN 00545
This me.kk, is crii of o series desiped
to e84 ead isfer Gil we shmro 90
rosensitItty for th0 end Sffsv
wttlieilrBG'y
Woth Itlwee.
LEHMAN 00546
ORGANIZATION AND RESPONSIBILITY OF SAFETY COMMITTEES INTRODUCTION
"SAFETY PROGRAM" is a term usually used to describe the sum of aU safety activities. T0 reach and maintain top safety performance, the cooperation of everyone in an organization is needed. A planned program must bc developed to interest, educate and stimulate all employec In safety and demand their active partication in the eliminatkn of accident. prodacing causes. Management must suppiy the leadersiup and necntive drive.
In the ever-increasing complex of quantity production, careful planning for, and accurate control of, all operations must be clearly undcrstood. Safety must be made an essential part of every production activity to at' Lain efficient quantity production.
The key to safety is: it is far better to spend time and money preventing industrial accidents than to compensate for the haitian and economic losses they cause.
This boohtet is published by the Bureau of Engineerin8 and Safety, New Jersey Department of Labor and Industry, for the purpn3e of assisting industries interested in developing an active Safety Committee progr:n:.
Safety Responsibility
In manarrement is vested the deterniination of policies and executive direction, therefore, from management must come the drive for safety. N0 business can e,pect to ha'e a good safety performance unless its president, chief executive officer or rnt'ner demonstrates through his attitude and condud that he expeds and demands all employees to do their part.
Management sbouid make ; dear ro all )evels nf supervision and to all employees that it supports the Safety Program and that every supervisor will be held accountable fur ucces, ; his area. This policy must be clearly set forth ju writing and must i, brought to the attention of everyone in the plant.
I
LEHMAN 00547
A policy statement, alone; is not enough; management must provide a Bafe and healthful place to work, and plan processes and operations with careful attention to safety. Safe and efficient operations are a product of good management. It pays off for the employer in better production, better employee relations andeinployee mora'e, high plant efficiency and lower workmen's compensation and medical costs.
Management of any business is confronted with daily "emergency" problems which require immediate handling. On such occasions it is tempting to defer or overlook die dictates of accident prevention with regTettable results. Unless accident prevention work (administration of the Safety Program) is considered as a daily responsibility, comparable in importance with all other daily probitmi, the job will not be done.
Why a Safety Committee
In small, as in 1are plants, the organization of SAFETY COMMITTEES has beaome one of the most effective means of arousing an active interest in safety among all levels of the working force. Safety Committees pro. side a medium whereby the plant operating manager, the safety engineer or the person designated to coordinate the plant's safety activities, can secure the advice of other qualified employees and obtain assistance to work out problems relating to accident prevention.
With operating officials, supervisors, foremen and production workers officially enlisted in the safety effort by membership on the safety cominittees, attempts to bring about changes in work practices and the removal of physical hazards have a much better chance of success.
The on.the-job experience of a committee member is valuable in deter. mining hazardous conditions and methods of work and in suggesting corrective measures.
A Safety Committee cannot take away the supervisor's responsibility for safety. It does, however, provide the additional help he needs for his continuous effort to prevent accidents.
The Purposes of Safety Committees
The general purposes of my plant safety committee are:
To arouse and maintain the interest of superintendents, foremen and group leaders in safety by keeping them fully informed on alt safety activities.
To arouse and maintain the interest of all workmen and to convince them that their cooperation is needed to prevent accidents.
To make all safety activities an integral part of all operating
methods and procedures.
To improve the relationship between management and employees by working together in the interest of safety. Maxium results can only be accomplished when the rank and file of the workers have
an intelligent understanding of the problem and have some responsibility for making the safety program work.
To provide a means of free discussion of plant accidents and the advancement of ways and means to prevent them.
(6)-To help minagement evaluate safety suggestions.
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Types of Commiltees
The most commonly used types of committee, are:
Plant Safety Committee (main or governing committee) Workmen's Committee Technical Committee Special Purpose Committee
There are many other titles committees bear, especially in companies with multi-plant operations and large plants, such as ceniral, company, departmental, foremen's and labor-management committees.
Primaray, Ihe size of a plant determines the type and number of Safety Committees that will function mosi effcctively. In a small plant, a single committee may combine all of the functions and activities outlined in this guide. Large plants may make use of a variety of committees to accomplish the various functions at aifferent levels or in different areas.
Plant Safety Committee
This commiuee functions as the main or governing body which acts on behalf of top manement in supervising and controlling the accident prevention progcam. The dutics of the committee usually covef the entiTe field of accident prevention. In small plants this committee is sometimes referred to as the "Shop Safety Committee."
Such a Shop Committee might have the following membership:
Plant manager Plant superintendent Plant engineer Maintenance supervisor One or more foremen One or more workers Employment manager Safety engineer or safety supervisor Nurse or company physician
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The chairman of the committee should be the member who holds the position of greatest authority in the plant. The safety cnginccr or person assigned to coordinate the every.day safety activities should serve as
secretary and advisor.
To be effective, the Safety Committee membership should be rotated from time to time, but only a few of the members at any one time. Usually a committee member serves for a period of six months or one year. in
this way a large segment of the employees have an opportunity to receive the traning. experience and inspiratinn devekped through cnminttoe action. Rotation of members, however, should not affect the chairman or the secretary.
This conimUtee should meet at least once each month. A copy of the minutes prepared by the secretary should be sent to the operating man. ager or chief executive of the plant. He should alsu lie invited to attend
the meetings whenever possible.
The committee organization for a medium sized plant can be the same as for a small plant but usually is suppurted by a Workmen's Safety Committee composed of a foreman and a number of wgirkers. The larger the plant the more desirable it is to organize a number of Workmen's Safcty Committees to support t)e Plant Safety Committee. Some com panics organize a Workmens Safety Committee in each principal de.
partment.
Workmen's Safety Committee
The Workmen's Safety Committee is usually found in the medium size
and large plants. A foreman is selected by the Plant Safety Committee to serve as chairman of the Workmen's Safety Committee. Usually he is an active member of the Plant Safety Committee. His appointment should be for a period of no less than six months. By rdatng the chairmanship all foremen will have an opportunity to serve.
The Workmen's Safety Committee should consist of three or more workers plus the chairman. Each member should serve for a three to six month term depending upon the size of the plant and the plan of organization. However, the important thing is to have enough members to insure a variety of ideas and opinions, and a small enough number to make sure that everyone will have an opportunity to express himself during a relatively short meeting.
Such a committee gives valuable aid in the education and training of workers, in the investigation of all serious accident, or near accidaits, the correction of hazards, and in providing conlinuous inspection for unsafe condidons and practices.
By studying and discussing accidents and their causes, the workers on the committee are convince4 ol the large part payea by the.work,nan him. self in causing and preventing accidents. By giving the workman some active part in safety work - some recognition. some responsibility his interest in safety s secured.
The committee should meet monthly. Minutes of the meeting should he kept and a copy sent to the Plant Safety Committee.
Technical Committee
Technical Committees, as the name implies, are useful on specific problems and activities for which specialized knowledge is needed. When. ever the Plant Salety Cummiltee is laced with a problem requiring an engineering revision, a guard design or a special process prableni, it can lie referred iii a special committee, chaired by the thief engineer. The voininittce nieruhershp- shouht he made up of the master mechanic, the safety eligineer if there is onel and other technical personnel.
Special Purpose Committees
SpeciaL purpose. cc'umiuees are unzaltv set up for speciac jobs and 'iurznallv ilisiin rd whrii tuck purpc'c i5 aecoinpli5lied. Such jobs include ri,nttit. salriv rrIdratimn allil awards, special invtstigation of specific 1iroblcnis, offilie-joli safety, flit safety drives. the investigation of a major aceicici,tal uccurrencc, etc.
I
The Functions of Sofety Committees
The basic function of all safety activities is to create and maintain an active interest in safety in order to reduce accidents. The functions may be broadly classified as:
LEGISLATIVETo determine policies and safe practices and rec ommend their adoption to management. EXECUTIYET0 see that safety is a real part of the everyday plant operationsto get things done. EDUCATJYET0 teach safety to each committee member and through him to the rank and file of workers.
Legislative
In any industry, large or small, there are any decisions to be made as to the policy of the company in connection with its accident prevention program such as:
- - - (a) Standards for guarding machinery and equipment........... --
Standards for the purchase of equipment, machinery, buildings and safety equipment. Standard operating practices including safety rules and systems of reward and penalty. Establishing accident statistical programs, accident reporting, etc. Assisting management in working out the details of- the company safety policy.
Executive
This function is primarily one of translating into action the policies that have been adopted. To accomplish this the Safety Committee should: (a) Make, or have made, investigations of all accidents and make rec ommendations for the prevention of a recurrence. Make, or have made, regular plant -inspections for the purpose of eliminating accident or health hazards. Fnllow up to determine action takcn. Review all safety suggestions and follow them through until their disposal. Supervise all safety promotion activities such as safety contests, awards, special purpose drives, etc.
Educative
As an educative force, Safety Committees csnnot be surpassed. Service on a Safety Committee is the best way of arousing and holding the interest of men in safety. By promoting interest in the program, they can develop a good safety attitude among their co.workers.
The ultimate success of any safety program isliased upon two impoitant factors: first, maintaining interest, and second, giving recognition to employees who render a service to safety.
As an educative force, many of the following promotional items can be used successfully:
Sound safety movies Bulletin board system Safety poster displays Safety instruthon cards Plant safety manual Fire prevention week activities Suggesion systems Safety displays Plant safety contests '- awards, etc. Safety literature passouts, etc.
EVERYONE'S PROBLEM
Orgonizatkn of Safety Committees
There are certain fundamentals that should be observed in organizing a Safety Committee. To be effective, a committee must have prestige. Therefore, a committee should be composed of key management personnel. supervisors, foremen and workers, well known and respected by manage. ment and workers.
The work of a committee ma)- be best accomplished in a prompt. effec. tive and orderly manner when chaired by the person of highest authority
among its membership. The person selected must be a real leader someone who will make the committee go. He must have practical famil. iarity with the accident problems, he enthtisiasiic about the safety program and have the respect of the other members of the committee.
The chairman should prepare the agenda for the montbly safety meet' ings. The meetings should be held during regularly scheduled working.. hours under the most favorable conditions.
The following is a brief outline of the suggested order of business that may be adopted by the Safety Committees:
(a) Call to order - promptly at the appointed time bj Roll call - by the secretary (ci Introduction of visitors (d) Reading of minutes of the previous meeting
(e) Unfinished business U) Review of accidents and statistics
Special program presentation such as a talk, presentation of a movie, etc. Discussion of safety inspections made during the month and action
taken
6) New business - any problems, plans, programs. etc. (j) AdjoununenL
t0' .
What flit Safety Committee Does
fhe 5ucces5ful Safety Committee, regardles5 of the type, has the responsibility of helping to plan the safety program and then following up to see-that it operates effectively. Usually, followup action decided upon is assigned to an individual or a small sub-committee.
The committee can gain little success without the cooperation of the workers, foremcn and the safeiy program coordinator, all of whom must contribute to the support of the program. The Safety Committee ties together, guides and supports the various group. Therefore, it is advisable to establish definite policies for the conduct of its acfivities. These should include the following:
I. Establish procedre for handling suggestions and recommenda. tions of the committee.
Conduct regularly scheduled meetings for thepurpose of discussing - accident prevention methods, safety promotion activhies, items
noted during inspeclions, injuries and injury records, and any other pertinent subjects. Arrange for an inspection of a selected area or areas of the establishment to discover arid eliminate accident.producing conditions. Select a specific group of the cmimittee membership to make the
inspecilon. Investigate, record and discuss accidents and determine causes for the purpose of devising prevcntivc measures. Recommend changes or additions to protective devices or equipS meut. Develop or revise safe practice rules to meet current needs. Provide safety and first-aid training for the committee members and workers. Stimulate worker interest in safety by setting an example fdr aft employees to follow.
8
Participntc in special program adivitie, Buch as "off-tim-job safety," "plant protection against fire," "visitors' safety," etc.
Keep records of all minutes of meetings.
DON'T FORGET that the Safety Committee acts in a staff capacity. Ncithcr thc committee as a whole nor its tudWidual membership should assume that they have a big 5tick to enforce company rules. DON'T FORGET the supervisor is responsible for everything in his department. Get his cooperation.
OBEY ALL SAFETY RULES - SEF AN EXAMPLE FOR
OTHERS.
How to Measure Results
Each injury is, in ;tself, proof that some hazard or combination of
hazards has not been duuaiely controlled. Therefore, the occurrence of injuries in any plant :.ontifutes the onty anal measure of safety in that plant's opera;ions. A IUjd injury record is proof that something is wrong.
To use thc injury record as a measure of safety performance, it is neecs. sary to know how often the injuries occur and how serious they are.
The acceptS practice is to include, as a basi, of mea,urcment only those injuries which prevents the injured worker from resuming work on the next day or shift, or results in some permanent bodily impairment such as death, loss of a member of the body, loss of sight, etc.
This unit of mcasurc i5 called "INJIJEtY FREQUENCY RATE." It is the number of disabling injurks for each million man-hours worked. Written as a formula it is:
INJURY FREQUENCY = Numbcr of disabling injurics x 1,OOOOOO
RATE
- Total number of mun.hours worked
The total number of mari.hours worked can usually be obtained directly
from pay-roll figures or determined by multiplying the number of employees by the average number of hours worked per person during any given period.
Using the Formula
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-- Assumin that a p'ant with 250 employees who worked 24 dayi at 8 hours per Say, experienced two disabling injuries during the month while working 48,000 man.hour,:
Injury Frequency Rate = 2 x 1,000,000 48,000
injury Frequency Rate 41.6 for the month
By figuring the Frequency Rate at regular periods (monthly, quarterly, annually) the safety commutes can judge the progress and effective ness of the plant sety program.
A comparison of current injury rates with those of similar compania and with thse of the industry as a whole, will provide the safety com
mittee with a reliable evaluation of the plant's safety performance. If the Frequency Rate is above the average tate there is a definite need for positive action by Ihe committee.-
9
The American Standards Association has published a set of standards relatiig to the recording and measuring of work injuries.known as Z16.1 which can be obtained for a small fee.. The'contents of the standard are valuable in recording and interpreting injuries.
Jn addition to this standard method however. the reporting, recording and investigation of minor, non-disabling.injuries can be very helpful to
the prevention of more serious
Plan Some Safety FeatUSFo,ih.Mdfltb
One aidto a successful safety program is n objecdvefor.each month. By spot-lighthig this objccth throughout the organization and directing
the eiiorts m inapections, posters and disussion in thAs d3rectson, the committee can expect rt'sults on the a bj&tfthred. Sjiecial safety prp-
grams, ctirrent acqident sources as indicated by accident reports, or other
activities my suggest subjects to be featured;:
The following, example suggests the type 0f subjecth which may be
considered: .
.
January
Hosekeeping
February
. Floors, aisles, etc.
March April
Ma
Machine hazards Eye wotection Stairs, ramps
June July .
Electrical equipment Heat exhaustion
August Septeihher October
Material handling Handling acids, chemicals Fire protection
November
Safety shoai
December
Safe work methods
LEHMAN 00552
2P- zSoa7S7
Federal Mine Safety & Health Act of 1977, Public Law 91-173,
as amended by Public Law 95164*
An Act
Be it enacted by the Senate and House of Representatives of the United States of America in Congress assembled. That this Act may be cited as the "Federal Mine Safety and Health Act of 1977'.
FINDINGS AND PURPOSE
SEC. 2. Congress declares that the first priority and concern of all in the coal or
other mining industry must be the health and safety of its most precious resourcethe miner;
deaths and serious injuries from unsafe and unhealthful conditions and practices in the coal or other mines cause grief and suffering to the miners and to their familitehse;re is an urgent need to provide more effective
means and measures for improving the working conditions and practices in the Nation's coal or other mines in order to prevent death and serious physical harm, and in order to prevent occupational diseases originatingm such mines;
the existence of unsafe and unhealthful conditions and practices in the Nation's coal or other mines is a serious impediment to the future growth of the coal or other mining industry and cannot be tolerated;
the operators of such mines with the assistance of the miners have the primary responsibility to prevent the existence of such conditions and practices in such mines;
thc disruption of production and the loss of income to operators and miners as a result of coal or other mine accidents or occupationally caused diseases unduly impedes and burdens commerce; and
it is the purpose of this Act (1) to establish interim mandatory health and safety standards and to direct the Secretary of Health, Education, and Welfare and the Seeretary of Labor to develop and promulgate improved
mandatory health or safety standards to protect the
health and safety of the Nation's coal or other miners; (2) to require that each operator of a coal or other mine and every miner in such mine comply with such standards; (3) to cooperate with, and provide assistance to, the States in the development and enforcement of effective State coal
This document was prepared within the Office of the 1Solicitor. Division of Mine Health and Safety. Department of the Interior, and reflects changes to the Federd Coal Mute Health dnd Safety Act of 1969 IFub. L. 91-175L The C4angea are bcsed upon the Federal Maze Safety and Health Amendments Act of 1977 !Pub. L. 95.164). Do not use this dociannit as a legal citation to authority.
Porsacby the snporintendent oFDocu,neuts. 13.5. OoveriunentPrinflng Oflici Washington. D.C. 20102 5took No. O24-OL9-3-a
LEHMAN 00553
or other mine-health and safety programs; and(4) to improve and expand, in cooperation with the States and the coal or other mining industry, research and development and training programs aimed at preventing coal or other mine accidents and occupationally caused diseases in the industry-
VEFINFI'IONS
SEC. 3. For the purpose of this Act, the term (a) "Secretary' means the Secretary of Labor or his
delegate; (b) "commerce" means trade, traffic, commerce, trans-
portation, or commuiiication among the several States, or between a place in a State and any place outside thereof, or within the District of Columbia or a possession of the United States, or between points in the same State but through a point outside thereof;
(c) "State" includes a State of the United States the District of Columbia, the Commonwealth of Puerto Yico, the Virgin Islands, American Samoa, Guam, and the Trust Territory of the Pacific Islands;
(d) "operator" means any owner, lessee, or other person who operates, controls, or supervises a coal or other mine or any independent contractor performing services or construction at such mine;
(e) "agent" means any person charged with responsibility for the operation of all or a part of a coal or other mine or the supervision of the miners in a coal or other mine;
(f) "person" means any individual, partnership, association, corporation, firm, subsidiary of a corporation, or other organization;
(g) "miner" means any individual working in a coaj or other mine;
(h) (1) "coal or other mine" means (A) an area of land from which minerals are extracted in nonliquid form or, if in liquid form, are extracted with workers underground
private ways and roads appurtenant to such area, and lands, excavations, underground passageways, shafts, skpes, tunnels and workings, structures, facilihes1 equipment, machines, tools, or other property including impoundments, retention dams, and tailings ponds, on the surface or undei-ground, used in, or to be used in, or.resuiting from, the work of extracting such minerals from
their natural deposits in nonliquid form, or if in liquid
form, with workers underground, or used in or to be used in, the milling of such mii1erals, or the work of preparing coal or other minerals, and includes custom coal preparation facilities. In making a determination of what constitutes mineral milling for purposes of this Act, the Secretry shall give due consideration to the convenience of administration resulting from the delegation to one As-
sistant Secretary of all authority with respect to the
health and safety of miners employed at one physical establishment:
(2) For purposes of titles II, 111, and IV, "coal mine" means an area of land and all structures, facilities, ma-
chinery, tools, equipment, shafts, slopes, tunnels, excavations, and other property, real or personal, placed upon, under, or above the surface of such land by any person, used in2 or to be used in, or resulting from, the work of extracting in such area bituminous coal, lignite, or an-
thracite from its natural deposits in the earth by any means or method, and the work of preparing the coal so
extracted, and includes custom coal preparation facilities; (i) "work of preparing the coal" means the breaking,
crushing, sizing, cleaning, washing, drying, mixing, storing and loading of bituminous coal, lignite, or anthracite, and such other work of preparing such coa) as is usually done by the operator of the coal mine;
(4) "imminent danger" means the existence of any condilion or practice in a coal or other mine which could reasonably be expected to cause death or serious physical harm before such condition or practice can be abated;
(Ic) "accident" includes a mine explosion, mine -ignition, mine fire, or mine inundation, or injury to, or death of, any person-
(I) "mandatory health or safety standard" means the interim mandatory health or safety standards established by titles JI and 111 of this Act, and the standards promulgated pursuant to title I of this Act;
"Panel" means the Interim Compliance Panel established by this Act; and
"Administration" means the Mine Safety and Health Administration in the Department of Labor.
"Commission" means the Federal Mine Safety and Health Review Commission.
MINES SUBJECT TO ACT
SEC. 4. Each coal or other mine, the products of which enter commerce, or the operations or products of which affect commerce, and each operator of such mine, and every miner in such mine shall be subject to the provisions of this Act.
INTERIM COMPLIANCE PANEL
SEC. 5- (a) There is hereby established the Interim Compliance Panel, which shall be composed of five members as foL-
lows:
Assistant Secretary of Labor for Labor Standards, Department of Labor, or his delegate-
Director of the Eureau of Stanards, Department of Commerce, or his delegate;
Administrator of Consumer Protection and Environmental Heaith Service, Department of Health, Education, and Welfare, or his delegate;
Director of the Bureau of Mines, Department of the Interior, or his delegate; and
Director of the National Science Foundation, or his
delegate. (b) Members of the Panel shall serve without compensation
in. addition to that received in their regular empkyment, but shall be entitled to reimbursement for travel, subsistence, and
other necessary expenses incurred by them in the performance of duties vested in the Panel.
notwithstanding any other provision of law, the Secretary of Health, Education, and Welfare, the Secretary of Commerce, the Secretary of the Interior, and the Secretary shall, upon reguest of the Panel, provide the Panel such personnel and other assistance as the Panel determines necessarv to enable it to carry out its functions under this Act.
Three members of the Panel shall constitute a quorum for doing business- All decisions of the Panel shall be by majoritv vote. The chairman of the Panel shall be selected by the memtTerhsefrPoamnealmiosnagutthheormizeemdbteorsahpippothienrteaosf.many hearing examiners as are necessary for proceedings reauired to be conducted in accordance with the provisions of this Act. The provisions apulicable to hearing examiners appointed under section 3105 oT title S of the United States Code shall be aDplicable to hearing examiners appointed pursuant to this suSsectio(nf.).(1) It shall be the function of the Panel to carry out the duties imposed on it Dursuant to this Act and to provide an opportunity for a nublic hearing, alter notice, at the request of an operator of the affected coal mine or the representative of the miners of such mine. Any operator or representative of miners aggrieved by a final decision of the. Panel may file a petition for review of such decision under section 106 of this Act. The provisions of this section shall terminate upon completion of the Panel's functions as set forth under this Act. Any hearing held pursuant to this subsection shall be of recQrd and the Panel shall make findings of faxtt and shall issue a written decision incorporating its findings therein in accordance with section 554 of title 5 of the United States Code.
(2) The Panel shall make an annual report, in writing, to the Secretary for transmittal by him to the Congress concerning the achievement of its purposes, and any other relevant nfonnation (including any recommendations) which it deems appropriate.
TITLE IGENERAL
MANDATORY SAFETY AND HEALTH STANDARDS
SEC. 101. (a) The Secretary shall by rule in accordance with procedures set forth an this section and in accordance with section 553 of title 5 United States Code (without regard to any reference in sucfi sectiop to sections 556 and 557 of such title), develop, promulgate, and revise as may be appropriate, improved mandatory health or safety standards for the pro-
tection of life and prevention of injuries in coal or other
mines. (1) Whenever the Secretary, upon the basis of information
submitted to him in writing by an interested person, a representative of any organization of employers or employees, a nationally recogmzed standards-producing organization the Secretary of Wealth, Education, and Welfare, the National Institute for Occupational Safety and Health, or a State or
political sitdivision, or on the basis of information developed by the Secretary or otherwise available to him, determines that a rule should be promulgated in order to serve the objectives of this Act, the Secretary may request the recommendation of an advisory committee appointed under section 102 (c). The Secretary shall provide such an advisory committee with any proposals of his own or of the Secretary of Health, Education, and Welfare, together with all pertinent factual information developed by the Secretary or. the Secretary of Health, Education, and Welfare, or otherwise available, including the results of research, demonstrations, and experiments. An advisory committee shall submit to the Secretary its recommendations regarding the rule to be promulgated within 60 days from the date of its appointment or within such longer or shorter period as may be prescribed by the Secretary, but in no event for .a period which is longer than 180 days. When the Secretary receives a recommendation, accompanied by appronate cnteria, from the National Institute for Occupational Safety and Health that a rule be promulgated modified, or revoked, the Sretary must, within 60 days alter receipt thereof, refer such recommendation to an advisory committee pursuant to this paragraph, or publish such as a proposed rule pursuant to paragraph (2), or publish in the 1ederal Register his determination not to do so, and his reasons therefor. The Secretary shall be required to request the recommendations of an advisory committee appointed under section 102 (c) if the rule to be promulgated is, in the discretion of the Secretary which shall be final, new in effect or application and has significant economic impact
The Secretary shall publish a proposed rule promulgating, modifying, or revoking a mandatory health or safety standard in the Federal Register. If the Secretary determines that a rule should be proposed and in connection therewith has appointed an advisory committee as provided by paragraph (1), the Secretary shall publish a proposed rule, or the reasons for his determination not to publish such rule, within 60 days following the submission of the advisory committee's recommendation or the expiration of the period of time prescribed by the Secretary in such submission. In either event the Secretary shall afford interested persons a period of ad days after any such publication to submit written data or comments on the proposed rule. Such comment period may be extended by the Secretary upon a finding of good cause which the Secretary shall pubhsh in the Federal Register. ublication shall include the text of such rules proposed in their entirety, a comparative text of the proposed changes in existing rules, and shall include a comprehensive index to the rules, cross-referenced by subject matter.
On or before the last day of the period provided for the submission of written data or comments under paragraph (2), any interested person may file with the Secretary written objections to the proposed mandatory health or safety standard, stating the grounds therefor and requesting a public hearing on such objections. Within .60 days after the last day for filing such objections, the Secretary shall publish in the Federal Register a notice specifying the mandatory health or safety standard to which objections have been filed and a
hearing requested1 and specifying a time and place for such hearing. Any heanng under this subsection for the purpose of hearing relevant information shall commence within 60 days after the date of publication 2f the notice of heanng. Hearings required by this subsection shall be conducted by the Secretary, who may prescribe rules and make rulings concerning procedures in such hearings to avoid unnecessary cost or delay. Subject to the need to ayoid undue delay, the Secretary shall provide for procedures that will afford interested parties the right to parhcipate in the heanng, including the nght to present oral statements and to offer written comments and data. The Secretary may require by subpoena the attendance of witnesses and the production of evidence in connection with any proceeding initiated under this section. If a person refuses to obey a subpoena under this subsection, a United States distnct court within the junsdiction of which a ceeding under this subsection is conducted may, upon petition by the Secretary, issue an order requiring compliance with such subpoena. A tranthcript shall be taken of any such hearing and shall be avadable to the public.
(4) (A) Wfthin 90 days after certification of the tecord of the hearing held pursuant to paragraph (3), the Secretary shall by rule promulgate, modify, or revoke such mandatory health or safety standards, and publish his reasons therefor.
In the case of a proposed mandatory health or safety standard to which objections requesting a public hearing have not been filed, the Secretary, within 90 days after the period for filing such objections has expired, shall by rule promulgate, modify, or revoke such mandatory standards, and publish his reasons theref or.
hi the event the Secretary determines that a proposed mandatory health or safety standard should not be promulgated he shall within the times specified in subparagraphs (A) and (B) publisk his reasons for his determination.
(5) Any mandatory health or safety standard promulgated as a final rule under this section shall be effective upon publication in the Federal Register unless the Secretary specifies a later date. - (6) (A) The Secretary, in promulgating mandatory standards dealing wrth touc materials or harm!u physical agents under this subsection, shall set standards which most adequately assure on the basis of the best available evidence that no miner will suffer material impairment of health or functional capacity even if such miner has regular exposure to the hazards dealt with by such standard for the period of his working life. Development of mandatory standards under this subsection shall be based upon research, demonstrations experiments, and such other information as may be appropriate. In addition to the attainment of the highest degree of health and safety protection for the miner, other considerations shall be the latest available scientific data in the fieh], the feasibility of the standards, and expenence gained under this and other health and safety laws. Whenever practicable, the mandatory health, or safety standard promulgated shall be expressed in terms of objective criteria and of the performance desired.
(B) soon
The Secretary of Health, as possible after the date
Education, and of enactment of
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whether such centrations in
material which it
or Js
agent is used or
potentially toxic found in a mine.
TathtehSeeccorne--
tary of Health, Education, and Welfare shall submit such de-
terminations with respect to such toxic substances or harmful
physical agents to the Secretary. Thereafter, the Secretary of
Health, Education, and Welfare shall submit to the Secretary
all pertinent cnteria regarding any such substances deter-
mined to be toxic or any such harmful agents as such criteria
are devejoped. Within 60 days after receiving any critena in
macactoerndaalnocrehwarimthftuhlepphryesciecdailnaggseennt twenhciechreilsantiontgatdoeqautaotexliyc
covered by a mandatory health or safety standard promulgat-
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or agent in accordance with paragraph (1), posed rule promulgating such a mandatory standard in accordance with paragraph (2), his determination not to do so.
ohreapluthblioshr
a prosafet
or shall publis
(7) Any mandatory health or safety standard promulgated
under this subsection shall prescribe the use of labels or other
appropriate forms of warning as are necessary to insure that
miners are apprised of all hazards to which they are exposed,
relevant symptoms and appropriate Qmergeney treatment,
aWscnndhbeperreosupaieptrapbcroolepnpdniratotieote,ncsstuiavcnehdempqruaenicpdamuatteoinortnyassnotdaf ncsdaofanertdruosslehoaorlrlteeacxlnspoooIsopugrreie--.
cal procedures to be used in connection with such hazards and
shall such sure
tlphorecoavmtiidaoexnisfmoarunmmd oipnnrtieotortveriacnltsgio, onarnodmf iemnasisnuuercirhnsg.mImnanianndeedrritesixoopnao,sswutohreearase-t
appropriate, any such mandatory standard shall prescribe the
type and frequency of medical examinations or other tests
which shall be made available, by the operator at his cost, to
miners exposed to such hazards hi order to most effective'y
determine whether the health of such miners is adversely
affected by such exposure. Where appropriate the mandatory
stfemhutraoaennvtdcdetaibdaomyrnfdraisonslumheccraahslpmlumacpacharyiotneyvsdxuibapdfytofeoesrrtueryhramaesstotaaawnntnedhordeifraaererleadxsiap,msoitdghpsenauatetirerdemrm.mtAoieninnntehtayretoimsohfhianhanzleealiarsrbldtmterhaacnodrsoeve-r--
ferred as a result of such exposure compensation for such work at no
slehsasllthcoannttihrneieretgoulraerceraivtee
odmofifianpttheeaerlyyptfrpuoarrrnsimousfraienntroetrrethsodiistimhitertiahnpneersercfclseaehrsd.asiIlinnlfgibctshaeeteibnoeatnevsneescdunect,uhoipnfmoctnihrneeteahrsterehasennilsendfweiwrmwaomogfreekas.
classification. the nature of
In the event such medical research, as determined
bexyatmheinSateicornestaarrye
oinf
Health, Education, and Welfare, such examinations may be
furnished at the exense of the Secretary of Health, Educa. tion, and Welfare. 'I he results of examinations or tests made pursuant to the preceding sentence shall be furnished only to the Secretary or the Secretary of Health, Education, and We!fare, and, at the request of the miner, to his designated physi ci71) The Secretary shall, to the extent practicable, promul. gate separate mandatory health or safety standards applica. Die to mine construction activity on the surface.
(9) No mandatory health or safety standard promulgated under this title shall reduce the protection afforded miners by an(bex)i(s1ti)nTghmeaSnedcartoetrayryhesahltahlloprrsoavfiedtye,swtaintdhaorudt. regard to the requirements of chapter 5, title S United States (,ode, for an emergency temporary mandatory 'health or safety standard to take immediate effect upon publication in the Federal Regis. ter if he determines (A) that miners are exposed to grave danger from exposure to substances or agents determined to be toxic or physically hannful, or to other hazards, and (B) that such emergency standard m necessary to protect miners from such danger.
A temporary mandatory heakh or safety standard shall be effective until superseded by a mandatory standard promulgated in accordance with the procedures prescribed in paragraph (3) of this subsection.
Upon publication of such standard in the Federal Register the Secretary shall commence a proceeding in accordance wit'h section 101 (a), and the standards as published shall also serve as a proposed rule for the proceeding. The Secretary shall promulgate a mandatory health or safety standard under this paragraph no later than nine months after publica. tion of the emergency temporary standard as provided in parS ag(rca)phU(p2o).n petition by the operator or the representative of miners, the Secretary may modify the application of any mandatory safety etandard to a coal or other mine if the Sec retary determines that an alternative method of achieving the result of such standard exists which will at all times guar. antee no less than the same measure of protection afforded the miners of such mine by such standard, or that the applica. tion of such standard to such mine will result in a diminution of safety to the miners in such mine. Upon receipt pf such pe tition the Secretary shall publish notice thereof and give no. tice to the operator or the representative of miners in the affected mine, as appropriate, and shall cause such investiation to be made as he deems appropriate. Such investigation shall provide an opportunity for a public hearing at the re quest of such operator or representative or other interested party, to enable the operator or the representative of miners in such mine or other interested party to present in1ormaton relating to the modification of such standard. Before granting any exception to a mandatory safety standard, the findings of the Secretary or his authonzed representative shall be made public and shall be available to the representative of the min ers at the affected mine. The Secretary shall issue a decision incorporating his findings of fact therein, and send a copy thereof to the operator or the representative of the miners, as
appropriate. Any such hearing shall be of record and shall be subject to section 554 of title 5 of the United States Code.
Any person who may be adversely aftected by a mandatory health or safety standard promulgated under this section may, at any time prior to the sixtieth day after such standard is promulgated, file a petition challenging the validity of such mandatory standard with the United States Court of Appeals for the District of Columbia Circuit or the circuit wherein such person resides or has his principal place of business, for a judicial review of such standard. A copy of the petition shall be forthwith transmitted by the clerk of the court to the Secretary. The filing of such petition shall not, unless otherwise ordered by the court, operate as a stay of the standard. No objectiop that has not been urged before the Secretary shall be considered by the court, unless the failure or neglect to urge such objection shall be excused for good cause shown. The validity of any mandatory health or safety standard shall not be subject to challenge on the grounds that any of the time limitations in this section have been exceeded. The procethires of this sulzection shall be the excluMve means of chal. lenging the validity of a mandatory health or safety standard.
The Secretary shaH send a copy of every proposed mandatory health or safety standard or regulation at the time of publication in the Federal Register to the operator of each coal or other mine and the representative of the miners at such mine and such copy shall be immediately posted on the bulletin board of the mine by the operator or his agent, but failureto receive such notice shall not relieve anyone of the obligation to comply with such standard or regulation.
ADVISORY COMMIIIEEB
SEC. i02. (a) (1) The Secretary of the Interior shall appoint an advisory committee on coal or other mine safety research composed of
the Director of the Office of Science and Technology or his delegate, with the consent of the Director;
the Director of the National Bureau of Standards, Department of Commerce, or his delegate, with the con. sent of the Director;
(Q the Director of the National Science Foundation, or his delegate, with the consent of the Director; and
(D) such other persons as the Secretary of the Interior may appoint who are knowledgeable in the field of coal or other mine safety research. The Secretary of the Interior shall designate the chairman of the commfttee.
The advisory committee shall consult with, and make recommendations to, the Secretary of the Interior on matters involving or relating to coal or other mine salety research. The Secretary of the Interior shall consult with, and consider the recommendations of, such committee in the conduct of such research, the making of any grants, and the entenng into of contracts for such research.
The chairman of the committee and a majority of the persons appointed by the Secretary of the Interior pursuant
to paragraph (1) (D) shall be individuals who have no economic
interests in the coal or other mining industry, and who are not operators, miners, or officers or employees of the Federal Governrnentor any State or local government.
(b) (1) The Secretary of Health, Education, and Welfare shall appoint an advisory committee on, coal or other mine health research composed of
the Director, Bureau of Mines, or his delegate, with the consent of the Director;
the Director of the National Sciince Foundation, or his delegate, with the consent of the Director;
the Director of the National Institutes of Health, or his delegate, with the consent of the Director; and
such other persons as the Secretary of Health, Education, and Welfare may appoint who are knowledgeable in the field of coal or other mine health research. The Secretary of Health, Education, and Welfare shall designate the chairman of the committee.
The advisory committee shall consult with, and make recomniendations to, the Secretary of Health, Education, and Welfare on matters involving or relating to coal or other mine health research. The Secretary of Health, Education, and Welfare shall consult with, and consider the recommendations of, such committee in the conduct of such research, the making of any grants, and the entering into of contracts for such research.
The chairman of the committee and a majority of the persons appointed by the Secretary of Health, Education, and Welfare pursuant to paragraph (1) (D) shall be individuals who have no economic interests in the coal or other mining industry, and who are not operators, miners, or officers or employees of the Federal Government or any State or local government.
(c) 'The Secretary or the Secretary of Health1 Education, and Welfare may appoint other advisory committees as he deems appropriate to advise him in carrying out the provi. sions of this Act The Secretary or the Secretary of Health, Education, and Welfare, as the case may be, shall appoint the chairman of each such committee. A majority of the members (including the chairman) of any such advisory committee ap pointed pursuant to this subsection shall be composed of individuals who have no economic interests in the coal or other mining industry, and who are not operators, miners, or officers or employees of the Federal Government or any State or local government.
(d) Advisory committee members, other than officers or employees of Federal, State, or local governments, shall be, for each day (includin traveltime) during which they are performing committee business, entitled to receive compensation at a rate fixed by the appropriate Secretary but not in excess of the maximum rate of pay for grade GS-18 as provided in the General Schedule under section 6332 of title 5 of the United States Code, and shall, notwithstanding the limitations of sections 6703 and 6'104 of title 6 of the United States Code, be fully reimbursed for travel, subsistence, and related expenses.
10
INSPECTIONS, INvESTIGATIONS. AND RECOROKEEPING
SEc. 103. (a) Authorized representatives of the Secretary or the Secretary of Health, Education, and Welfare shall make frequent inspections and investigations in coal or other mines each year for the purpose of (1) obtaining, utilizing, and disseminating information relating to health and safety condition; the causes of accidents, and the causes of diseases and physical impairments originating in such mines, (2) gathering inform ation with respect to mandatory health or safety standards, (8) determining whether an imminent danger exists, and (4) determining whether there is compliance with the mandatory health or safety standards or with any citation, order, or decision issued under this title or other requirements of this Act. In carrying out the requirements of this subsection, no advance notice of an inspection shall be provided to any person, except that in carrying out the requirements of clauses (1) and (2) of this subsection; the Secretary of Health, Education, and Welfare may give advance notice of inspections. In carrying out the requirements of clauses (3) and (4) of this subsection, the Secretary shall make inspections of each un-
derground coal or other mine in its entirety at least four
times a year, and of each surface coal or other mine in its entirety at least two times a year. The Secretary shall develop guidelines for additional inspections of mines based on criteria including but not limited to, the hazards found in mines subject to tins Act, and his experience under this Act and other health and safety laws. For the purpose of making any inspection or investigation under this Act, the Secretary, or the Secretaxy of Health, Education, and Welfare, with respect to fulfilling his responsibilities under this Act, or any author-
ized representative of the Secretary or the Secretary of
Health, Education, and Welfare, shall have a right of entry to, upon, or through any coal or other mine.
For the purpose of making any investigation of any accident or other occurrence relating to health or safety in a coal or other mine, the Secretary may, after notice, hold public hearings and may sign and issue subpoenas for the attendance and testimony of witnesses and the production of relevant papers, books, and documents, and administer oaths. Witnesses summoned shall be paid the same fees and mileage that are paid witnesses in the courts of the United States. In case of contumacy or refusal to obey a subpoena served upon any person under this section, the district court of the United States for any district in which such person is found or resides or transacts business, upon application by the United States and after notice to such person, shall have jurisdiction to issue an order requiring such person to appear and give testimony before the Secretary or to appear and produce documents before the Secretary, or both, and any failure to obey such order of the court may be punished by such court as a contempt thereof.
The Secretary, in cooperation with the Secretary of Health, Education, and Welfare, shall issue regulations requiring operators to maintain accurate records of employee exposures to potentially toxic materials or harmful physical
agents which are required to be monitored or measured under
11
1
any applicabe mandatory health or safety standard promul. gated under this Act. Such regulations shall provide miners or their representatives with an opportunity to observe such monitoring or measuring, and to have access to the records thereof. Such regulations shall also make appropriate provi sions for each miner or former miner to have access tc such records as will indicate his own eiposure to toxic matenalsor harmful physical agents. Each operator shall promptly. notify any miner who has been or is being exposed to toxic matenals or harmful physical agents in concentrations or at levels which exceed those prescribed by an applicable mandatory health or safety standard promulgated under section 101, or mandated under title H, and shall inform any miner who is being thus exposed of the corrective action being taken.
All accidents, including unintentional roof falls (except in any abandoned panels or in areas which are inaccessible or unsafe for inspections), shall be investigated by the operator or his agent to determine the cause and the means of preventing a recurrence. Records of such accidents and investigations shall be kept and the information shall be made available to the Secretary or his authorized representative and the appro priate State agency. Such records shall be open for inspection by interested persons. Such records shall include manhours worked and shall be reported at a frequency determined by the Secretary, but at least annually.
Any information obtained by the Secretary or by the Secretary of Health, Education, and Welfare under this Act shall be obtained in such a manner as not to impose an unrea sonable burden upon operators, especially those operating small businesses, consistent with the underlying purposes of this Act. Unnecessary duplication of effort in obtaining inforrn mation shall be reduced to the maximum extent feasible.
Subject to regulations issued by the Secretary, a repre sentative of the operator and a representative authorized by his miners shall be given an opportunity to accompany the Secretary or his authorized reyresentative during the physi cal inspection of any coal or other mine made pursuant to the provisions of subsection (a), for the purpose of aiding such inspection and to participate in pre- or post-inspection con1er ences held at the mine. Where there is no authorized miner representative, the Secretary or his authorized representative shall consult with a reasonable number of miners concerning matters of health and safety in such mine. Such representa tive of miners who is also an employeeof the operator shalt suffer no 1oss of pay during the period of his participation in the inspection made under this subsection. To the extent that the Secretary or authorized representative of the Secretary determines that more than one representative from each parS ty would further aid the inspection, he can permit each party to have an equal number of such additional representatives. However, only one such representative of miners who is an employee of the operator shall be entitled to suffer no loss of pay during the period of such participation under the provi sions of this subsection. Compliance with this subsection shall not be a jurisdictional prerequisite to the enforcement of any provision of this Act.
(1) Whenever a representative of the miners or a miner in the case of a coal or other mine where there is no such repS resentative has reasonable grounds to believe that a violatiou of this Act or a mandatory health or safety standard exists, or an imminent danger exists, such miner or representative shall have a right to obtain an immediate inspection by vzng notice to the Secretary or his authorized representative of such violation or danger. Any such notice shall be reduced to writing, signed by the representatn'e of the miners or by the miner, and a copy shall be provided the operator or his agent no later than at the time of inspection, except that the.opera toror his agent shall be notified forthwith if the complaint indicates that an imminent danger exists. The name of the person giving such notice and the names of individual miners referred to therein shall not appear in such copy or notifica tion. Upon receipt of such notification, a special inspection shall be madeas soon as possible to determine if such violation or danger exists in accordance with the provisions of this title. Jf the Secretary determines that a violation or danger does not exist, he shall notify the miner or representative of the miners in writing of such determination. (2) Prior to or during any inspection of a coal or other mine any representative of miners or a mrner in the case of a coal or other mine where, there is no such representative, may notify the Secretary or any representative of the Secretary re sponsible for conducting the inspection, in writing, of any violation of this Act or of any immjnent danger which he has reason to believe exits in such mine. The Secretary shall, by regulation, establish procedures for informal review of any refusal by a representative of the Secretary to issue a citation with respect to any such alleged vio1aton or.order with respect to such danger and shall furnish the representatn'e of miners or miner requesting such review a written statement of the reasons for the Secretary's final disposition of the case.
In addition to such records as are specifically requiredb this Act every operator of a coal or other mine shall estabhs and maintain such records, make such reports, and provide such information as the Secretary or. the Secretary of Health, Eduation, and Stelfare may reasonably require from time to time to enable him to perform his functions under this Act.
The Seaetary or the Secretary of Health, Education, and
Welfare is authorized to compile, analyze, and publish, either in summary or detailed form, such reports or information so obtained. Except to the extent otherwise specifically provided by this Act, all records, information, reports, findings, cita. tions, notices orders, or decisions required or issued pursuant to or under th5 Act may be published from time to time, ma be released to any interested person, and shall be made avai able for public inspedion. -
Whenever the Seaetary finds that a coal or other mine liberates excessive quantities of methane or other explosive gases during its operations, or that a methane or other gas ignition or explosion has occurred in such mine which resulted in death or serious injury at any time during the previous five years, or that there exists in such mine some other especially hazardous condition, he shall provide a minimum of one spot
12 13
inspection by his authorized representative of all or part of
such mine during every five working days at irregular inter'
vals. For purposes of this subsection, 'liberabon of excessive
quantities of methane or other explosive gases" shall mean
liberation of more than one million cubic feet of methane or
other explosive gases during a 24hour penod. When the Sec'
retary finds that a coal or other niine liberates more than five
hundred thousand cubic feet of methane or other explosive
gases during a 24-hour period, he shall provide a minimum of
one spot inspection by his authonzed representative of all or
part of such mine every 10 working days at irregular inter'
vals. When the Secretary finds that a coal or other mine liber-
ates more than two or other explosive
hguansdesreddutnhnogusaan2d4hcuobuircpfeeeritoodf,mheethsahnalel
provido a imnimum of one spot inspection by his authorized
representative of all or part of such mine every 15 working
days at irregular intervals.
(3) In the event of any accident occurring in any coal or
other mine, the operator shall notify the Secretary thereof
and shall take appropriate measures to prevent the destruc-
tion of any evidence which would assist in investigating the
cause or causes thereof. In the event of any accident occur-
ring in a coal or other mine, where rescue and recovery work
is necessary, the Secretary or an authonzed representative of
the Secretary sball take whatever action he deems appropri
ate to protect the life of any person, and he may, if he deems
it appropriate, supervise and direct the rescue and recovery
activities in such mine.
(k) In the event of any accident occurring in a coal or other
mine, an authorized representative of the Secretary, when
present, may issue such orders as he deems appropriate to
insure the safety of any person in the coal or other mine, and
the operator of such mine shall obtain the approval of such
representative, in consultation with appropriate State repre
sentatives, when feasible, of any plan to recover any person in
such mine or to recover the coal or other mine or return af
fected areas of such mine to normal.
- CITATIONS AND ORDERS -- -
-
SEc. 104. (a) U, upon inspection or investigation, the Secre' tary or his authonzed representative believes that an opera' tor of a coal or other mine subject to this Act has violated this Act, or any mandatory health or safety standard, rule, order, or regulation promulgated pursuant to this Act, he shall, with reasonable promptness, issue a citation to the operator. Each citation shall be in writing and shall desenbe with particulari ty the nature of the violation, including a reference to the provision of the Act, standard, nile, regulation, or order a!' leged to have been violated. In addition, the citation shall fix a reasonable time for the abatement of the violation. The requirement for the issuance of a citation with reasonable promptness shall not be a jurisdictional prerequisite to the enforcement of any provision of this Act
(b) If, upon any follow-up inspection of a coal or other mine, an authonzed representative of the Secretary finds (1) that a
14
violation described in a citation issued pursuant to subsection (a) has not been totally abated within the perio4 of time as originally fixed therein or as subsequently extended, and (2) that the period of time for the abatement should not be furS ther extended, he shall determine the extent of the area af feeted by the violation and shall promptly issue an order requiring the operator of such mine or his agent to immediately cause all persons except those persons referred to in subsection (c), to be witidra-wn from, and to be prohibited from entering, such area until an authorized representative of the Secretary determines that such violation has been abated.
(c) The following persons shall not be required to be withdrawn from, or prohibited from entering, any area of the coal or other mine subject to an order issued under this section:
any person whose presence in such area is necessary, in the judgment of the operator or an authorized representatiye of the Secretary, to eliminate the condition des cribed in the order;
any public official whose official duties require him to enter such area;
any representative of the miners in such mine who is, in the judgment of the operator or an authorized representatn'e of the Secretary, qualified to make such mine examinations or who is accompanied by such a person and whose presence in such area is necessary for the investi. gation of the conditions described in the order; and
any consultant to any of the foregoing. (d) (1) If, upon any inspection of a coal or other mine, an authonzed representative of the Secretary finds that there has been a violation of any mfldatory health or safety standard and if be also finds that, while the conditions created by such volatzon do not cause imminent danger, such violation is of such nature as could significantly and substantially contribute to the cause and effect of a coal or other mine safety or health hazard, and if he finds such violation to be caused by an unwarrantable failure of such operator to comyly with such mandatory health or safety standards, he shall include such finding in any citation given to the operator under this Act, If, dunng the same inspection or any subsequent inspec-- tion of such mine within 90 days after the issuance of such citation, an authorized representative of the Secretary finds another vtolatwn of any mandatory health or safety standard and finds such violation to be also caused by an unwarrantable failure of such operator to so comply, he shall forthwith issue an order requiring the operator to cause all persons in the area affected by such violation except those persons referred ton-i subsection (c) to be withdrawn from,,and to be prohibited from entering, such area until an authonzed represeritattve of the Secretary determines that such violation has been abated. (2) If a withdrawal order with respect to any area in a coal or other mine has been issued pursuant to paragraph (1), a withdrawal order shall promptly be issued by an authonzed representative of the Secretary who finds upon any subse' quent inspection the existence in such mine of volabons simi' lar to those that resulted in the issuance of the withdrawal
15
order under paragraph (1) until such time as an inspection of
such mine discloses no similar violations. Following an inspec-
tion of such mine which discloses no similar violations, the
provisions of paragraph (1) shall again be applicable to that
mine.
-
(e) (1) If an operator has a pattern of violataons of mandato-
ry health or safety standards in the coal or cther mine which
are of such nature as could have significantly and substantial-
ly contributed to the cause and effect of coal or other mine
health or safety hazards, he shall be given written notice that such pattern exists. If, upon any inspection within 90 days
after the issuance of such notice, an authorized representative of the Secretary finds any violation of a mandatory
health or safety standard which could significantly and sub-
stantially contnbute to the cause and effect of a coal or other
mine safety or health hazard, the authorized representative
shall issue an order requiring the operator to cause all per-
sons in the area affected by such violation, except those per-
sons referred to in subsection (c), to be withdrawn from, and
to be prohibited from entering, such area until an authorized representative of the Secretary determines that such viola-
tion has been abated.
If a withdrawal order with respect to any area in a coal
or other mine has been issued pursuant to paragraph (1), a
withdrawal order shall be issued by an authorized representative of the Secretary who finds upon any subsequent inspec-
tion the existence in such mine of any violation of a mandatory
health or safety standard which could significantly and sub-
stantially contnbute to the cause and effect of a coal or other
mine health or safety hazard. The withdrawal order shall remain in effect until an authorized representative of the Secre-
tary determines that such violation has been abated.
If, upon an inspection of the entire coal or other mine,
an authonzed representative of the Secretary finds no viol a-
tions of mandatory health or safety standards that could sig-
nificantly and substantially contribute to the cause and effect
of a coal or other mine health and safety hazard, the pattern
of violations that resulted in the issuance of a notice under
paragraph (1) shall he deemed to be terminated and the provi-
-. sions of paragraphs (1) and (2) shall no longer apply. Howev-
er, if as a result of subsequent violations, the operator reesta-
blishes a pattern of violations, paragraphs (1) and (2) shall
again be applicable to such operator.
The Secretary shall make such rules as he deems necessary to establish criteria for determining when a pattern of
violations of mandatory health or safety standards exists.
(f) If, based upon samples taken, analyzed, and recorded
pursuant to section 202(a), or samples taken during an inspection by an authorized representative of the Secretary, the
applicable limit on the concentration of respirable dust re-
quired to be maintained under this Act is exceeded and there-
by violated, the Secretary or his authonzed representative shall issue a citation fi,cin a reasonable time for the abatement of the violation. Dunng such time, the operator of the
mine shall cause samples described in section 202(a) to be tak-
en of the affected area during each production shift. If, upon
16
tssheeenqtueaxetpinvitrelayftiieonxndtseo,nftdhtheaedt ,pthteheriepoSdereoicofrdteitmoafreytiamos reorhsiihgsoinauaulldtlhynoforitxizebededfourrerstphureebr--
extended, he shall determine the extent of the area affected
by the violation and shall promptly issue an order requiring
the operator of such mine or his agent to cause immediately
all persons, except those referred to in subsection (c), to be
withdrawn from, and to be prohibited from enterin, such
area until the Secretary or his authorized representative has
reason to believe, based on actions taken by the operator, that
sdsuuuccehtdioltinhmeiintSwseuciclrlhebtmaericyno,em.uAppolsinesdoroewnqiutahessuptpooosfsnitbhthleeeoarpfetseeurramatopnrtio,orsndheaorlflispdriioss---
patcl to the mine involved a person, or team of persons, to
tibnhleethedexutmsetn.ettShsuoucdchshpapenerdrssomonneoasnrastreeoafamvcoaoinlftarpboellerlis,nowgnhsaonsdhaarrcleldkrunecomiwnagleinrdegaseptaitbrhalee-
mine involved for such time as they shall deem appropriate to
assist the operator in reducing respirable dust concentrations.
Whtaekahleitlhesuoafct hathnaeycmptieoirnnseos,nsauisncththhepeyecrodsoaelneosmrmoaatphyperrreomqpuirniireae.tethteooipnesruarteorthtoe
(1) If, upon any inspection or investigation pursuant to
section 103 of this Act, the Secretary or an authorized repre-
wsmehinnoteahdtiavusenndsohetar lrsleefccientiidovneedm11tph5loeoyrfeedtqhuaisitsaAitcecots,aatlhfoeertySoetthcrareeirntmainriygneoaras admneitaneuer-r-
thorized representative shall issue an order under this section
wothhiecrhs,daencdlarreeqsusiuricnhgmthinaet rsutochbemainhearzbaerdimtomheimdisaetelflyanwdithto-
drawn from the coal or other mine, and be prohibited from
entering such mine until an authorized representative of the
Secretary determines that such miner has received the train-
ing required by section 115 of this Act.
(2) mine
Nunodmeirnpear rwaghroaipshor(d1e)rsehdawllitbhedrdaiwscnhfarrogmedaocrooalthoerrowthiseer
discriminated against because of such order; and no miner
who is ordered withdrawn from a coal or other mine under
paragraph (1) shall suffer a loss of compensation during the
period necessary for such miner to receive such training and
for an authorized representative of the Secretary to deter-
mine that such miner has received the requisite training.
Any citation or order issued under this section shall
remain in effect until modified, terminated or vacated by the
Secretary or his authorized representative, or modified, termi-
nated or vacated by the Commission or the courts pursuant to
section 105 or 106.
PROCEDURE FOR ENFORCEMENT
SEC. 105. (a) If, after an inspection or investigation, the Secretary issues a citation or order under section 104, he shall, within a reasonable time after the termination of such inspection or investigation, notify the operator by certified mail of the civil penalty proposed to be assessed under section 110(a) for the violation cited and that the operator has 20 days with-
17
icnitwathioicnhotropnrootpifoysethdeaSsseecsresmtareyntthoaftpheenwalitsyh.eAs
to contest the copy of such
notification shill be sent by mail to the representative of mi-
ners in such mine. If, within 30 days from the receipt of the
notification issued by the Secretary, the operator fails to noti-
fy the Secretary that he intends to contest the citation or the
proposed assessment of penalty, and no notice is filed by any
miner or representative of miners under subsection (d).of this
section within such time, the citation and the proposed assess-
ment of penalty shall be deemed a final order of the Commis-
sion and not subject to
by the operator or
rhevisieawgbeynatntyocouacfcl eoprt
agency. Refusal certified mail
containing a citation and proposed assessment of penalty
under this subsection shall constitute receipt thereof within
the meaning of this subsection. (b) (1) (A) if the Secretary has reason to believe that an op-
erator has failed to correct a viDlation for which a citation has
been issued within the period permtted for its correction, the Secretary shall notify the operator by certified mail of such failure and of the penalty proposed to be assessed under section 110(b) by reason of such failure and that the operator has 30 days within which to notify the Secretary that he wishes to contest the Secretary's notification of the proposed assessment of penalty. A copy of such notification of the proposed assessment of penalty shall at the same time be sent by mail to the representative of the mine employees. If, within 30 days from the receipt of notification ot' proposed assessment of penalty issued by the Secretary, the operator fails to notify the Secretary that he intends to contest the notification of dperoempoesdeda afisnsaelssomrdeenrtoofftpheenCalotmy,msuiscshionnotainfidcantoiotnsubshjeacllt btoe
review by any court or agency. Refusal by the operator or his
agent to accept certified mail containing a notification of proposed assepament of penalty issued under this subsection shall constitute receipt thereof within the meaning of this
subsection. B) In determining whether to propose a penalty to be as-
sessed under section 110(b), the Secretary shall consider the operator's history of previous violations, the appropriateness of such penalty to the size of the business of the operator -
charged, whether the operator was negligent, the effect on the operator's ability to continue in business, the gravity -of the violation, and the demonstrated good faith of the operator
charged in attempting to achieve rapid compliance alter noti-
fication of a violation. (2) An applicant may file with the Commissioii a written
request that the Commission grant temporary relief from any modification or termination of any order or from any order issued under section 104 together with a detailed statement
giving the reasons for granting such relief. The Commission
mscaryibger,anift such relief under such conditions as it may pre-
a hearing has been held in which all parties were given an opportunity to be hear&
the applicant shows that there is sustantial likeli-
hood that the findings of the Commission will be favorable
18
to the applicant and safetysoufchmrineeliresf. will not adversely affect the health and isNasipsoopunletiesdcmhauatpnilooldnrpeasrrroyfsovurribedtsleeieemcaftpipsoohrnroaalcrl(eyabd)rueoerlrgeie(rffaf)onurotnefeddxseepircnettdihtoihitnseed1pc0aac4rsoa.egnTrsohaifdepeahCr.acotimitoamtnioiosn-f
5hoaebtttvrsmenatcAfhhhenrtaereooidagiaa,esioeshyccCsrrrnntanertlttayeeciootceiAeaensdnlblnoo)mrtpufpfaatnatcseis,oaaf(ghectrootrgttcp1lertrei.hriamdniafelthos)daosveiouupnrhtptepeiNrmAeytsstonrsinredouooememoroctpodotitbats'tahclscsftoehpfs,eolhoutaeecnrieeemnaiiyaiscrlreontvrlrcsgtmwnhhfsdiacceaheaemnoAeyilloatviuaemnunniesd0urosinavscterdgnmi/sesl,rttseopnfiueehmiiniotooe!utolondoanahogonerrtrrrlitrfte,hdfeltsniebabharoarometurdraenseeehapo,rnfcainrbcypiseesporrodssnnmearceralfmticmeteruahioesepliiocerslatnnsacrnspraseaowepaernhteedlsdgangnilra,aystfoioepeeetstiioteripatrnodfehpsegsnrauftootcertdaloteittdaotihctrvnntpaedbrhciatetoeoedtptooiuehaeeninanmtolnctrvnmegoiaetitoerafrceiaitiepfnx1yxrvpausancrmelyyfm0oilelesnaayonaroo1feruiitprtcirgbyorcnnrminsimrfsogaomeifsteseotoeusraehmnhauiutrcreecsdnnefhtssbtnebunpheeinefoeaeestoydotbtmlereocfcfymodpersjimrfrsraesypirteotiauinouuhdcemmllniotrpcoo-grnstheinsderashpireeyteehtdrentucisaonlm,orrelmdseiartnpesytscrraaiuttruedlpmeiiabohtlcaonintuoaehnnyinthhian-tsrr-t--tpsmoliCafstossdutssltrhwibtinhaihoeefhnuireeiuopfioroecegoavairagssfoecdctn(oindttntf;nl.lehentpi2hduh,hhenlleenStdT(tsietoog)iae,reo,hbnilhegnvietefhnnfhyeoonAoSfrbeheaifmcdevtdfmts1frocvriuervea,mfrhenruidee5olwCeiiertcctetmoresaaynlcnTeheamistcrewelotdlinahpareteetfSiaaoinhltmmi,naeotreeurrthiatapregcsCedtayyeigognrd,tnihfcpempoarricsshsnso,eriaosrdosyetnorenouaosdmemeiniwcohdrounncsaonhmbtrsrfrocfaisptavcmotdolhiiihndsareaofilntmurtprritdie3eooa,llyhtiyohenridptrwlclisic0nlatihfesg,lvefagblssrathinbiaoty,iiirnoiasiedssepSecteastnoontwrifthhrhspoahha.nipwteionsgdntsauSlaiyorniuaegcSluefs,ousllwaesiestaothvsarel,lcecnubmooreecelnctaeaasoihad.scnhtdrtaaotufdvssiaranesheUihocentfniudrcnoeapruectsttftoreraybhehpannhritcrocvodfbortminar'soraorehoshcrsoareieeryepcivcdttntdore5dpmncrxremachospeeieehpea5lnltpaedenmCoersiialicirrrety4nsnmmoeeovdent1neiieopsiivdgnanpnteeihcgigomuoopamlenbtptiiitrsrgeaareataofhnypflr,igtataemi(iwsomamdnitgl,penpattsstndgaiaoytichhb)woeoteitepittaittcfemtsesablideedneorwn(ohptoue.insttrg3iaedietflehuSocceiTumagrah)siatn5,soneehcnlssohsntpiehiioi,henasqphtaunntidemecocendfhttUpen,ualocsufirrooynoi6aSsaCstpl.twpeiherspsmnltruic0tbfrifecfStblhonoeriinfccochooaiarcptetetymuardnnthoihosrerhapiraril.pmlcnadtmyvamdemeramlreasarIphsygiaitio'tmineepfitsnnaaemapSenpisemeltcsyopshdttrogrropraltpdmuet,esaevyslraaoeeiumstlpinpi,radofonioiittaocversootoecannthoeinecneeyrlaennaanin-renlsydtfr-e)e-----rs---t,-
19
ctarioepvimpenrmsaotcaipttttnieionamngteeta,noivtnaiocobfllauattthdetoeintnhmgoe,ifnbvteuihortisltnaosotuihtobinssleifamcotsiriotmtenhdeetroCtoptoa,omksthiemteisiousrnsceihwhoniairtfidhfneibrgemamocaskr psoewanyntaabtnievdheainolftfedmrueisnntneTgrshaemncyaoymhpepralearsiinnengintghaemdlddinfpetiuro,rnasauplpaelnivctiadtonetn,tchoeirsorpenpahrreias gpehSotsdvot(bpstmsfss(tehrioraahuuiifoeuauipliet,ma(ensr)oanilacccs3smpttpnaaaehailcleehrhht(dCp)onhgpalneael3adlr5iletuW.rarpoerrihrtmsvo3)in.ttaaeeoundslmoaueeyt0orspimiUluiportivincrnyinmtu'nfnhmdbeasomdehaneg,ihbgoaesfelnetaind(ciiutyuniistefrtnts2ythathayns3phfeeoncstsp)sefit9rfaaodoecihf,ntaooeoaort0rtiooanrtnsdthrtigecrqrrSiinsfhrroaog,idoaeeiedtmnuame,trnengnehnsatamsceeemicgoarvhorayttStepreyhwaasehgipyeinespiwrmreo'fnapnstgsaslaeoahlicsonpabrdihtogvlrrssbCfftregiif)eoeeii,ehygeeenln,tf(asiogtynstihietmana1aashphagafnaniadtstceugn)ntnippaeeirteo)eti.tn(r3oateythdprondi',tra2Tacns0nonaerdrentaibsscuvboc,hpe,stccimhdvucatrehseecpwhdderoheiarahcmiti.reerooeiiereaooaylCiiciparnwrtltWundrmtaitflsioerreethsgeoanntngeirmrrsaeobii,etmthomtgopmdvinbnhif.fysnieifotosrtaiaaomnSnioiieognehnnfnnatutfcncaueurrihsleyoiiecnkoaleorartccessveu,rstseeslhddrtnsohnireelhpdeiocmeieasfmsntirodctwiaaoeobraowgunsunhoinlya,rrytprsatisswonglaiodnns,thttitrtvfth,ehattiaeacaardoiishsseorbistiterrnictnhrsns,hhtebnnertuatiueossaudoicdeaeieneetmntChnucnfrloepehdrgfldStnrsigapbofmremiipan,ec,ulaoalreeosmneltlloeidtgotbefnctrnhpifisexhtdbnfnecrc.vrmslelrobpeaneioe5iaonteaeiIeusmirentesiccen5fcrircfomsassdninfcnoosdtb4teiusontrtoitdttasmmiehyinohaoifeen,onrooieenoor'negndedenfass-ersfrn,ntr wbPeriothac,sestehedesinsiengdsst.uiatnugdtaieionrnsthat nitshdsepeprcoteisroesncousnthioaclnol mbofemseuixtctphinepdgritoseucdceehbdyvinitoghlseastSihoeacnl-l. - rspieniaotraanarcgyucrnaoapnrddhdear(tnh1tche)eisCshwopaimlatlhrmbasgeiesrscsautipiobohnjne.scA1ht0ant6olyl.tbVhoeeridopselurarobtivijsoeissncuitsoetdnbosybjyuoadfnthiysceeipcaCteliororsnmeosvntin1ei0wos8f accmfss1rtstrhfniieoeeoeeoi0xeo(cderttacncndae4nmaaantltt1dar,)rritietoiooiiy1yobosnoIniorn0rnlntfrnsagoef,,moth(ta,fna1hoawia(tnaaooe0ahe)irclnyn.pidsnn4leittidstiehhs,rmiaafooimnseiitontcmffchuniiartconrmaaeateleion3ehttcnnnnaieyCrr0ieoycestodtdiooeaonirloidaonsmrteanomnnsaitrontarhodumryectebgotenieelesmopflidtryrdeshierooiwcoesepifaorufsiosoidsedifocsnaetnifrstvunahifendshtstintieectciissesesodaomoseuhaereftttnSiteaiuciestiptvtldfehotnhtuhltieihscnecedbeoaeuteroaehsfnetlonrCiftfereesetfidfo5anocsoomrsoerauretgm5efndrrtnyioact4onmhsaioantfnseeitbno,fcoisohcroasraeusntfoa(dstfpin,eaneipotaerdotm)1moopnbrhino0ttopuoaoieile1p4stfnoorredn0e,isetidfsie(umun4tforebessi5nae,rtbdcrue)e,ittdtatyhtncohshanoUtyeheutieresafdocnsnftSonrSsncttieoidehimoifet,esoratteeictsocaoaPnseidra---r
States Code but without regard to subsection (a) (8) of such section), and thereafter shall issue an order, based on findings of fact, affirming, modifying, or vacating the Secretary's cita. tion, order, or proposed penalty, or directing other appropriate relief. Such order shall become final 30 days alter its issuance. The rules of procedure prescribed by. the Commission shall provide affected miners or representatives of affected miners an opportunity to participate as parties to hearings under this section. The Commission shall take whatever action is necessary to expedite proceedings for hearing appeals of orders issued under section 104.
JUDICIAL REVIEW
SEC. 106. (a) (1) Any person adversely affected or aggrieved by an order of the Commission issued under this Act may obtarn a review of such order in any United States court of ap peals for the circuit in which the violation is alleged to have occurred or in the United States Court of Appeals for the District of Columbia Circuit, by filing in such court within 30 days following the issuance of such order a written petition praying that the order be modified or set aside. A copy of such
petition shall be forthwith transmitted by the clerk of the court to the Cqmmission and to the other parties, and there.
upon the Commission shall file in the court the record in the proceeding as provided in section 2112 of title 28, United States Code. Upon such filing, the court shall have exclusive jurisdic. tion of the proceeding and of the questions determined there;
in. and shall have the power to make and enter upon the pleadings, testimony, and roeeedings set forth in such record a decree affirming, moMyrng, or setting aside, m wholeor in part, the order of the Commission and enforcing the same to the extent that such order is affirmed or modified. No objec. tion that has not been urged before the Commission shall be considered by- the court, unjess the failure or neglect to urge such objection shall be excused because of extraordinary nr cumstances. The findings of the Commission with respect to questions of fact, if supported by substantial evidence on the
record considered as a whole, shall be conclusive. If any party shall apply to the court for leave to adduce additional evi. dence and shall show to the satisfaction of the court that such additional evidence is material and that there were reasonable grounds for the failure to adduce such evidence in the hearing before the Commsssion, the court may order such additional evidence to be taken before the Commission and to be made a part of the record. The Commission may modify its findings as to the facts, or make new findings, by reason of additional evidence so taken and filed, and it shall file such modified or new findings, which findings with respect to ques tions of fact, if supported by substantial evidence on the record considered as a whole, shall be conclusive. The Comnis sion may modify or set aside its onginal order by reason of such modified or new findings of fact. Upon the filing of the record after such remand proceedings, the junsdiction of the court shall be exclusive and its judgment and decree shall be final, except that the same shall be subject to review by the
21
Sulreme Court of the United States, as provided in section 1254 of title 2s1United States Code. Petitions filed under this subsection shall be heard expedibously.
(2) In the case of a proceeding to review any order or decisoositierrocmdnatieanoicysnosispu1ridero0ede4nsrbc(payofel)rlrt?ohtdaereie,nC(cg0iionr,samgitonhmtnteosipscuseociruohtonrattriednmumeinnarpdygieos,rrtsuoautnhreaydidsecruAreitnlsaciduetti,efcorehaixisscecioiscetnstpdiudtoeeianetdnimo1uon0snrs7dad(apeaesr-)r propnate pending iina detenamatioy of the proceeding, if
(A). all parties to the proceeding h 3ve been notified and given an opportunity to be heard on a request for temporary rethlieefp; erson requesting such relief shows that there is a substantial likelihood that he will prevail on the merits of the final determination of the proceeding; and
such relief- will not adversely affect the health and safety of miners in the coal or other mine. (3) In the case of a proceeding to review any order or decision issued by the Panel under this Act, the court may, under such conditions as it may prescribe, grant such temporary relief ts it deems appropriate pending final determination of the
proceeding if
ail parties to the proceeding have been notified and given an opportunity to be heard on a request for temporary retlhieefp; earnsdon requesting such relief shows that there is a substantial likelihood that he will prevail on the merits of the final determination of the proceeding. fi,) The Secretary may also obtain review or enforcement of arenlyieffinianltohredeUrnoiftethdeSCtaotmesmciossuirotnobfyapfiplienaglsafpoertitthioencifrocrusiut cinh which the alleged violation occurred or in the Court of Appeals for the District of Columbia Circuit, and the provisions of subsection (a) shall govern such proceedings to the extent applicable. If no petition for review, as provided in suksection (a) is filed within 30 days after issuance of the Commission's order, the Commission's findings of fact and order shaB be conclusive in connection with any petition for enforcement which is filed by the Secretary after the expiration of such 30day period. In any such case, as well as in the case of a noncontested citation or notificabon by the Secretary which has become a final order of the Commission under subsection (a) or ,) of secbon 105, the clerk of the court, unless otherwise ordered by the court, shall forthwith enter a decree enforcing the order and shall transmit a copy of such decree th the Secretary and the operator named in the petition. In any contempt proceeding brought to enforce a decree of a court of appeals entered pursuant to this subsection or subsection (a), the court of appeals may assess the penalties provided in section 110, in addition to invoking any other available remedies. (c) The commencement of a proceeding under this section shall not unless specifically ordered by the court, operate as a stay of tIe order 0? decision of the Commission or the Panel.
22
PROCEDURES TO cOUNTERACT DANGEROUS CONDITIONS
SEC. 107. (a) If, upon any inspection or investigation of a coal or other mine which is subject to this Act, an authorized representative of the Secretary finds that an imminent danger exists, such representatave shall determine the extent of the area of such mine throughout. which the danger exists, and issue an order requiring the operator of such mine to cause all persons, except those referred to in section 104 (c), to be withdrawn from, and to be prohibitd from entering, such area until an authorized representative of the Secretary determines that such imminent danger and the conditions or practices which caused such imminent danger no longer exist. file issuance of an order under this subsection shall not preclude the issuance of a citation under section 104 or the pro-
-
posing of a penalty under section 110.
(1) If, upon any inection of. a coal or other mine, an authorized representative of the Secretary finds (A) that conditions exist therein which have not yet resulted in an imminent danger, (B) that such conditions cannot be effectively abated through the use of existing technology, and (C) that reasonable assurance cannot be provided that the continuance of mining operations under such conditions will not result in an imminent danger, he shall determine the area throuflout which such conditions exist, and thereupon issue a nobce to the operator of the mine or his agent of such conditions, arid shall file a- copy thereof, incorporating his findings therein, with the Secretary and with the representative of the miners of such mine. Upon receipt of such copy, the Secretary shall cause such further investigation to be made as he deems appropriate, including an opportunity for the operator or a representative of the miners to present information relating to
such notice.
(2) Upon the conclusion of an investigation pursuant to paragraph (1), and an opportunity for a public hearing upon request by any interested party, the Secretary shall make findings of fact, and shall by decision incorporating such findings therein, either cancel the notice issued under this subsection or isSue an order requiring the operator of such mine to cause all persons in the area affected, except those persons referred to in subsection (c) of section 104- to be withdrawn from, and be prohibited from entering, such area until the Secretary, after a public hearing aEording all interested persons an opportunity to present their views, determines that such conditions have been abated. Any hearing under this paragraph shall be of record and shall be subject to section
554 of title 5 of the United States Code. Orders issued pursuant to subsection (a) shall contain a
detailed description of the conditions or practices which cause and constitute an imminent danger and a description of the area of the coal or other mine from which persons must be withdrawn and prohibited from entering.
Each finding made and order issued under this section shall be given promptly to the operator of the coal or other mine to which it pertains by the person making such finding or order, and all of such findings and orders shall be in writing, and shall be signed by the person making them. Any or-
23
der issued pursuant to subsection (a) may be modified or ter.
minated by an authorized representative of the Secretary.
Any order issued under subsection (a) or (b) shall remain in
effect until or modified
vacated, modified,
or vacated by the
or terminated by the Commission pursuant
Secretary, to subsec
tio(ne)(e(1)
oArnbyy
othpeercaotourrtns optuifriseudanotftaonseocrtdioern
1OC(a).
under this
section
ofircaantiyonre,porresteernmtaitnivaetioofnmofinseurschnoatnifioerddoefr
the issuance,
may apply
modi-
to the
Commission within 30 days of such notification for reinstateS
ment, modification or vacation of such order. The Commission
shall forthwith afford an opportunity for a hearing (in accor
dance with section 554 of title 5, United States Code, but with-
osahfufatilrrlmeigsiansrUgd,etmoanosudobirfsdyeeicnrt,igob,naos(raet)de(ru3mp)ioonnfatsfiuinncgdhitnshegecstioSofenc)fraaecnttad,ryvth'asecroaertaidnfetger,.r
The Commission and the courts may not grant temporary re-
lief from (2) the
Cthoemismsuiassnicoenosfhaanllytaokrdeewr uhnatdeevresruabcsteicotnioins
(a).
necessary
to expedite proceedings under this subsection.
INJUNCTIONS
rscohetoatrShlsuaiEeeirhnrCtfi,simo.nipf1gnirn0tcivho8uelieru.coidi(dsUlpeaaial)rntno,le(gicso1otae)fraotfdteraihpcdnSfeeeayt,oriSamlwrotesetichaohnsrenreenfwetrroeaneahvrrftypieutcorhpsmhsrereouasttydpechtoimhneisnatcoopsrtoeitppocimetertouarrpirtaarnedltytyoeoawrrwrichnoioiinijvtfcurhihtsnlhhaucaiaenccstyihtcdoaiooiomngsanr,etldinrfnnoeoecetrrrt
or deciinstioernfeisrseusewd iuthnd, ehrinthdiesrsA,cot,r delays the Secretary or his adthorized representative, or the Secretary of Hea!th,
Education, and Welfare or his authonzed representabve,
in carrying out the provisions of this Act, refuses to admit such representatives to the coal or
other mreifnues,es to permit the inspection of the coal or other mine, or the investigation of an accident or occupational
- - disease occurring in, or connected with, such mine,
refuses to furnish any information or report requestS
ed by the Secretary or the Secretary of Hea'th, Education,
and Welfare in furtherance of the provisions of this Act, or
refuses to permit access to, and copying of, such
records as the Secretary or the Secretary of Health, Edu.
cation, and Welfare determines necessary in carrying out
the provisions of this Act. (2) The Secretary may institute
a
civil
action
for
relief,
in
coUlrunadintienydg-Spotetahrtmeersaanfopernptrthooepr rdtieiamstterpiooctrradirneyrwiinnhjiucnthhctethiodenic,sotrneascl ttorarcioonutihnregt roomfrditenhree,
is located or in which the operator of such mine has his princi pal office whenever the Secretary believes that the operator of amcaonadlaotroorythheer amltihneorisseanfegtaygesdtainndaarpdasttoefrnthoifsvAioclta,tiwonhiocfhthine the judgment of the Secretary constitutes a continuing hazard
to the health or safety of miners.
24
(b) In any acton brought under stibsection (a), the court
shall have jurisdiction to provide (1) such relief as may be appro-.
pilate. In the case of an action under subsection (a) (2), the court shall in its order require such assurance or affirmative steps as it deems necessary to assure itself that the protection afforded to miners under this Act shall be provided by the operator. temporary restraining orders shall be !sSUed in accordance with rule 65 of the Federal Rules of Civil Procedure, as amended, except that the time limit in such orders, when issued without notice, shall be seven days from the date of entry. Except as otherwise provided herein, any relief granted by the court to enforce any order under paragraph (1) of subsection (a) shall continue in effect until the completion or final termination of all proceedings for review of such order under this title, unless prior thereto, the distnct court granting such relief sets it aside or modifies it. In any action insti. tuted under thi section to enforce an order or decision issued by the Commission or the Secretary after a public heanng in accordance with section 554 of title 5 of the United States Code, the findings of the Commission or the Secretary, as the case may be, if supported by substantial evidence on the record considered as a whole, shall be conclusive.
POSTING OF ORDERS AND DECISIONS
SEC. 109. (a) At each coal or other mine there shall be mainS tamed an office with a conspicuous sign designating it as the office of such mine. There shall be a bulletin board at such office or located at a conspicuous place near an entrance of such mine, insuch manner that orders, citations, notices and decisions required by law or regulation to be posted may be posted thereon and be easily visible to all persons de'siring to read them, and be protected against damage by weather and against unauthorized removal. A copy of any order, citation, notice or decision repiired by this Act to begiven toan opera. tor shall be delivered to the office of the affected mine, and a copy shall be immediately posted on the bulletin board of such mine by the operator or his agent.
The Secretary shall (1) cause a copy of any order, cita. tion, notice or decision required by this Act to be given to an operator to be mailed immediately tos representative of the miners in the affected coal or other mine, and (2) cause a copy thereof to be mailed to the. public official or agency of the State charged with administering State laws, if any, relating to health or safety in such mine. Such notice, order, citation, or decision shall be available for public inspection.
In order to insure prompt compliance with any notice, order, citation, or decision issued under this Act, the authonzed representative of the Scretary may deliver such notice order, citation, or decision to an agent of the operator, and such agent sfiajl immediately take appropriate measures to insure compliance with such notice, order, citation, or deci
sion.
Each operator of a coal or other mine subject to this Act shall file with the Secretary the name and address of such mine and the name and address of the person who controls or operates the mine. Any revisions in such names or addresses
25
shall be promptly filed with the Secretary. Each operator of a coal or other mine subject to this Act shall designate a responsible official at such mine as the principal officer in charge of health and safety at such mine, and such official shall receive a copy of any notice, order, citation, or decision issued under this Act affecting such mine. In any case where the mine is subject th the control of any person not directly involved in the daily operations of the coal or other mine, there shall be filed with the Secretary the name and address of such person and the name and address of a principal official of such person who shall have overall responsibility for the conduct of an effective health and safety program at any coal or other mine subject to the control of such person, and such official shall receive a copy of any notice, order, citation, or decision issued aftecting any such mine. The mere designation of a health and safety official under this subsection shall not be construed as making such official subject to any penalty under this Act
PENALTIES
SEC. 110. (a) The operator of a coal or other mine in which a violation occurs of a mandatory health or safety standard or who violates any other provision of this Act, shall be assessed a civil penalty by the Secretary which penalty shall not be more than $10,000 for each such violation. Each occurrence of
a violation of a mandatory health or safety standard may
constitute a separate offense. Any operator who fails to correct a violation for which a
citation has been issued under section 104(a) within the period permitted for its correction may be assessed a civil penalty of not more than $1,000 for each day during which such failure or violation continues.
Whenever a corporate operator violates a mandatory health or safety standard or knowingly violates or fails or refuses to comply with any order issued under this Act or any order incorporated in a final decision issued under this Act, except an order incorporated in a decision issued under subsection (a) or section 105(c), any director, officer, or agent of such corporation who knowingly authozed, otdered or carried out such violation, failure, or refusal shall be subject to the same civil penalties, fines, and imprisonment that may
be imposed upon a person under subsections (a) and (d). Any operator who willfully vioJates a mandatory health
or safety standard, or knowingly violates or fails or refuses to comply with any order issued under sectioti 104 and section 107, or any order incorporated in a final decision issued under this title, except an order incorporated in a decision under subsection (a) or section l05(c), shall, upon conviction, be punished by a fine of not more than $25,000, or by imprisonment for not more than one year, or by both, except that if the conviction is for a violation committed after the first conviction of such operator under this Act, punishment shall be by a fine of iot more than $50,000, or by imprisonment for not more than five years, or both.
.(e) Unless otherwise auLthorized by this Act, any person who gives advance notice of any inspection to be conducted under
this Act shall, upon conviction, be punished by a fine of not more than $1,000 or by imprisonment for not more than six
months or both.
Wtoever knowingly makes any false statement, repre-
sentation, or certification plan, or other document
in any filed or
application, required to
breecmoradintraeipnoerdt,
ptinuersuoaf nntottomthoisreAtchtasnha$l1l,0u,0p0o0n,coornbviyctiimonp,ribseonpmuneisnhtefodrbnyoat
more than fiye years, or both. -
Any miner who willfully violates the mandatory safety
standards relating to smoking or the carrying of smoking
materials, matches, or lighters shall he subject to a civil penalty assessed by the Commission, which penalty shall iot be
more than $250 for each occurrence of such violation.
Whoever knowuigiy distributes, sells offers for sale, in-
troduces, or delivers in commerce any equipment for use in a coal or other mine, including, but not limited to, components
and accessones of complying with the
such equipment, provisions of this
wAhcitc, horiswriethpraensyenstpeedciafis-
cation or regulation of the Secretary applicable to such equip.
ment, and which does not so comply, shall, upon conviction, be
subject to the same fine and imprisonment that may be im-
posed upon a person under subsection (1) of this section.
The Commission shall have authority to assess all civil
penalties provided in this Act. In assessing civil monetary
penalties, the Commission shall consider the operator's histo-
ry of previous violations, the appropriateness of such penalty
to the size of the business of the operator charged, whether
the operator was negligent, the effect on the operator's ability
to continue in business the gravity of the violation, and the
demon trated good faitb of the person charged in attempting
to achieve rapid compliaice after notification of a violation. In
proposing civil penalties under this Act, the Secretary may rely upon a summary review of the information available to
him and shall not be required to make findings of fact con-
cerning the above factors.
(J) Civil penalties owed under this Act shall be paid th the
Secretary for deposit into the treasury of the United States
and shall accrue to the United States and may be recovered in
a civil action in the name of the United States brought in the
United States district court for the district whqre the viola-
tion occurred or where the operator has its pnncipal office.
Interest at the rate of 8 percent per annum shall be charged
against a person on any final order of the Commission, or the
court Interest shall begin to accrue ao days after the issu-
ance of such order.
(k) No proposed penalty which has been contested before
the Commission under section 105(a) shall be compromised,
mitigated, or settled except with the approval of the Commis-
sion. No penalty assessment which has become a final onler of
the Commission shall be compromised, mitigated, or settled
except with the approval of the court.
(J) The provisions of this section shall not be applicable with
respect to tftle IV of this Act
ENTITLEMENT OF MINERS
SEC. 111. If a coal or other mine or area of such mine is closed by an order issued under secbon 103, sec'tiox 104, or section 107, all miners working during the shift when such order was issued who are idled by such order shall be entitled, regardless of the result of any review of such order, to full compensation by the operator at their regular rates of pay for the period they are idled, but for not more than the balance of such shift. If such order is not terminated prior to the next working shift, all miners on that shift who are idled by such order shall be entitled to full compensation by the operator at their regular rates of pay for the perio4 they axe idled, but for not more than four hours of such shift. If a coal or other mute or area of such mine is closed by an order issued under sec tion 104 or section 107 of this title for a failure of the operator to comply with any mandatory health or safety standards, all miners who are idled due to such order shall be fully compensated after all interested parties are given an opportunity for a public hearing, which shall be expedited in such cases, and after such order is final, by the operator for lost time at their regular rates of pay for such time as the miners are idled by such closing, or for one week, whichever is the lesser. Whenever an operator vio'ates or fails or refuses to comply with any order issued under section 103, section 104, or section 107 of this.Act, all miners employed at the affected mine who would have been withdrawn from, or prevented from entering, such mine or area thereof as a result of such order shall be entitled to full compensation by the operator at their regular rates of pay, in addition to pay received for work performed alter such order was issued, for the period beginning when such order was issued and ending when such order is complied with, vacated, or terminated. The Commission shall have authority to order compensation due under this section upon the filing of a complaint by a miner or his representabve and after opportunity for heanng subject to section 554 of title 5, United States (ode.
ADMINISTRATIVE PROVISIONS
SEC. 112. Except as provided in section 518(a) of title 28, United States Code, relating to litigation before the Supreme Court, the Solicitor of Labor may appear for and represent the Secretary in any civil litigation brought under this Act but all such litigation shall be subject to the direction and control of the Attorney General.
TEE FEDERAL MINE SAFETY AJJD HEALTH REVIEW COMMISSION
SEC. 113. (a) The Federal Mine Safety and Health Review Commisaion is hereby established. The Commission shall consist of five members, appointed by the President by and with the advice and consent of the Senate, from among persons who by reason of trainrng, education, or experience are qualified to carry out the functions of the Commission under this Act. The President shall designate one of the members of the Commission to serve as Chaij-man.
28
six(by) e(1a)rsT,heextceermptstohfatthe members of the Commission shall be tHnftwhoaeerotaeadlfdtoathmerbtreAayemmomttefhobreefmeenrntdPswoamrofcoeftessmyntiihxdeteesaeynrnCAestta,ocoratmtsfwt;omttoafhhnie1fsedos9Ftir7oiema7nd,tefeesirrrhoasmaftlllotaMafpkspefiinnoorvgeuinerSot,myfaafefesiaecnrdtetyse,aasoafinnntgeded-r mfreomor vwaaihnladiovcefharacohnafeynscwmuycaehcsmauabunpeseperxodppirinbirotyeerddtthtoesehrtmdhaeel.laetbhxe,prifreiaslltiiegodnnaootnifolytnh,feootrertrrhmee
lCcmtAAtAtacttmtiabwMitpgRtCICsdstaaAdhrihhnasyidedeeeiviiaarnwoeorcheteepeiveeroooprmndia(rrltettoedi5rtnnvvinnipii2mhatnhtnnyWdieDy5rlmnjvf,mtioaiedttte)uig'ift.5een3iSsigeUtammflgfhsteaoaoasvedehweS,TT5oAihctephtofasuln1olstnnoegnpeeiacr9eeanruashhtstadntsit9fmvenateoCtnarfeewitlsnpeeerhmoOdtoaoernei7lsat,rrrtdoictobocrcahediftntdoamwef7pfVCaCeoffiit)eiyeptmlieacnfgnnflvt,rduitstvrtSfrtfheeiohnoiporoeCiihsrajeahodmmrifcisttafanoupcaemsaacsnamgunscal5eoeofgetcnleiftdiieiyrpirriisiitdnamFd,erretocsemtnylenpasIDgotohiwmwricn5,isUarhoensntsftiioHetmaefnfiaihttaseciiniedeeritsntvooiCnsnaesnongtttHedytjeeronoipdeheferssuhnnCssosifroaa,aaaranttotaaostieafsid.etftlsaLohdosonneotscote.stisrhadgnvotgsNheiloiesmdfecceihthIrnarUnvmoeeirtlcomeie.nnng,heMwafgtiaohasrsretmnSAshtfips.ntlasAniiintldatUyexwe.eeoIhgnetlhwioTplgJtimomeienacnnnTanshreisauannsFinbtthdOftstiisdewtoetthsqhelelehadetiiehaetoeiolltraithtriefntroauonegs3SnhahdeCigoffdaCbars)il5tdn;sig1fednidedaerlCeeurahttrvmpdecoh1mot0iatafotdsromheghcveupapPoepAomaSemh5ndaapicmafaeoeeletfeolntnodrC,adetuoelyepoenflvynmmsomtarsi,yie3iAeifothn,dMopfdnestrannItbnio,a3aciVospieeepHtttnuomenbsrsitagmstrinstr4rmseslisiaesArhbrtedoisaOtieesimnbd4tmevriueerlitnnaieatCnrmluaoaashtcr,golefrisebaatsgasHpreeMi2nvitfciteid5onitaatsicioniniotcmeSodonhieinoos3ceoeidlt.shpnvacsarUsoafirpaigewnhe6faooneAlatotleeeagitttnfarismlla2astttv,e,nnoepanoi1oatyoeiehswllbtmtheVoisatl9nooaaassftrvsohtaettbeoladnythns7nshedwffi,siiipiyHAarnrngef)cdn7issdredtjmaoattbplgaahuegclih,hhhnIematostannaAyojap7sinIhcSenadtiieeaeumhnansyshesIcnn5noeetegterpttsdtdsaladnefceCCcxh2iahinsiihsoeifDdiepegdaslnnueFogetsf1tadoeeobnlfosHerote,eemisotgmardneetrmmmrcytafefsohdfnscoPsomrsapsefde,eaIaailffbyhhaaumdt(mebdscrsnadDaeftsctaithetnerevaUiehnacexeevrihrilhnotoietxiesslenctlticc-hap.teodesose-ife-d-lehnni-isir-e---.lt---.-t.
CroufommthomTrfehieasesnoiCyornogm,mreoomxurcpeiesdspmietoestnhimgainbst aetawtruesodthamponureyirmzsoeubdraenatrotslltsdoohefatlheltlgihscaeoptenapsrtoatoiwgtaurenatrepyshgoa.rfqotuuhope-
(1) An administrative law judge appointed by the Com-
mission to hear matters under this Act determination upon, any proceeding
shall hear, instituted
abnedfomreaktehea
29
Commission and any motion in connection therewith, assigned to such administrative law judge by the chief administrative law judge of the Commission or by the Commission, and shall make a decision which constitutes his final disposition of the proceedins. The decision of the administrative law judge of the Commission shall become the final decision of the Commisthon 40 days after its issuance unless within such penod of the Commission has directed that such decision shall be reviewed by the Commission in acordance with paragraph (2). An administrative judge shalt not be assigned to prepare a recommended decision under this Act
(2) The Commission shall prescribe rules of procedure for its review of the decisions of administrative law judges in cases under this Act which shall meet the following standards for review:
(A) (i) Any person adversely affected or aggrieved by a decision of an administrative law judge, may file and serve a petition for discretionary review by the Commission of such decision within 30 days after the issuance of such decision. Review by the Commission shall not be a matter of right but of the sound discretion of the Commission.
(ii) Petitions for discretionary review shall be filed only
upon one or more of the following grounds: A finding or conclusion of material fact is not sup-
ported by substantial evidence. A necessary legal conclusion s erroneous.
(Jil) The decision is contrary to law or to the duly promulgated rules or deciswns of the Commission.
(TV) A substantial question of law, policy or discretion is involved.
IV) A prejudicial error of procedure was committed. ii) Each issue shall be separately numbered and plainly and concisely stated, and shall be supported by detailed citations to the record when assignments of error are based on the record, and by statutes, regulations, or principal authorities relied upon. Except for good cause shown, no assignment of error by any party shall rely on any question of fact or law upon which the administrative law judge had not been afforded an opportunity to pass. Review by the Commission shall be granted only by affirmative vote of two of the Commissioners present and voting. If granted, review shall be limited to the questions raised by the petition. (B) At any time within 30 days after the issuance of a decisionof an administrative law judge, the Commission may in its discretion (by affirmative vote pf two of the Commissioners present and voting) order the case before it for review but only upon th ground that the decision may be contrary to law or Commission policy, or that a novel question of policy has been presented. The Commission shall state in such order the specific issue of law, Commission policy, or novel question of policy involved. If a party's petition for discretthnary review has been granted, the Commission shall not raise or consider additional issues in such review proceedmgs except in compliance with the requirements of this paragraph. (0) For the purpose of review by the Commission under paragraph (A) or (B) of this subsection, the record shall in-
30
drstdiuioeuolincdnnisegso:sifofo(untir)hpdoeaoiflnsaltcmhdprmereaottiapintoedoisnrmsstaeriarndcytoiisfvirnnteersdavtliitainteiuvwgwetsijn,ulaagrdnewgtdshepjceu;ood(rnniegvscce)eluotshsrwdeitoahnpsueseprb;teoia(ttniisoioie),wndtahh;noiec(drihip)dtteehthhcteeiie--
Commission's order for review; and (v) briefs filed on review. No other material shall be considered by the Commission upon review. The Commission either may remand the case to the daidremcitnoisrtriat tmivaeylaawffirjumd,gseeftoarsfiudreth, eorrpmroocdeiefydtinhgesdeacsisitiomnaoyr
oder of the administrative law judge in conformity with the
record. If the Commission determines that further evidence is
necessary on an issue of fact it shall remand the case for fur-
ther proceedings before the administrative law judge.
(The provisions of section557(b) of title 5, United States Code, with regard to the review authonty of the Commission
are hereby expressly superseded to the extent that they are
Inconsistent with the provisions of subparagraphs (A), (B),
and (C) of this paragraph.)
(e) In connection with heanngs before the Commission or its administrative law judges under this Act, the Commission
and its admhlistrative law judges may compel the attendance
and testimony of witnesses and the production of pers, or documents, or objects, and order testimony
tbooboeksta, kpean-
by deposition at any stage of the proceedings before them.
Any person may be compelled to appear and depose and produce similar documentary or physical evidence, in the same
manner as witnesses may be compelled to appear and produce
evidence before the Commission and its administrative law
judges. Witnesses shall be paid the same fees and mileage
that are paid witnesses in the courts of the United States and at depositions ordered by such courts. In case of contumacy,
failure, or refusal of aiy person to obey a subpoena or order of the Commission or an admirnstrative law judge, respective-
ly, to appear, to testify, or to produce documentary or physical eviderce, any district court of the United States or the United
States courts of any tenitory or possession, within the juris-
diction of which such person is found, or resides, or transacts
business, shall, upon the application of the Commission, or the administrative law judge, respectively, have juilsdiction to
issue to such person an order requiring such person to appear, to testify or to produce evidence as ordered by the Commis-
sion or tfe administrative law judge, respectively, and any
failure to obey such order of the court may be punished by the court as a contempt thereof.
AUTHORIZATION OF APPROPRIATIONS
SEC. 114. There are authorized tobe appropriated, out of any moneys in the Treasury not otherwise appropriated, such sums as may be necessary to carry out the provisions of this title.
MANDATORY HEALTH MU) sAFETY TRAINING
SEC. 115. (a) Each operator of a coal or other mine shall have a health and safety training program which shall be
3!
thatarptEhepraegopcugFrhloreaatvdtrmieaeodrisnnanbslinoyMwgttiimhptnhereoorrSg5eeesracaptfhermeetacytntaaarp1tnyop8d.r0soHTudvhecaeaehydltSshhbeaeyAcfatrtlmeehtrhteeatnraShdyneemdcsehrefsenafateltaflscreptyAtiryvcsoethtmroadaulfailln1tgpe9iarn7oot7gef'.
videeassawvaantenrnersaecnndduyeatttcsaiutostlm,hntsaihiwoeweetviainnwaoeloholilsnfmierkmrnk,aeurubelicatnntmhsaerhdepoesiverdiiuascrsreennatrradndthtgoothoauortrisrvoytlfsaaoeiufinAdcrsnenysogetdicyvnnrtt.nihitg,caSgroa,uoeshuneupssltc,,mesne4hehcdooe0latteefrfsrzgcrhamatgoteoihrrrfnndiireoncisctnurhaesyeoglnreecsfpdhlotsfrtaaah-gomrznsraaicekaidiliiesrnlnttddtciioiihonusunnne,rgwecgi,eflrihsdeuierrf,sidesxeccttvbepphahaaierpiecsirhenediiyeec-', wstsrohetirlaswluellbcnoertntrieaeoakctswniesvoiiivengmnesntiteuhnnhdnoeee;drlssseetusrhasrttafuhtvahiticsoanernAgy. 2cSnnt4uo,gchuhhosstseuutrrrooafsffainocmthefinietmngrseaiesrinlnshfiia.nanrlngegldsiecintxfuhcpetelheuiderrdeiyreevenaipiccrnSeee waeplhepcertroreipcanapalptbera,ozhparrizdaatser,dfairrnsedtcaouigsden, iwtoiofa'nrke, saeprmoiruearntgoderyntrcadyienvipincrgeoscaenwdduhretehrsee, health and safety aspects of the task to which he wi11 be arfmAtohttheesrrhfeeasafmcoeraiititnghenhnleiStntvseaiinahhnnaeheseldtsngdgclera,mhy;adrrmsneieaiapntmenoxitdrtennaicaeainmcertnenicgsytrnopecoossirAftpo,runspewltrstncpgahdrhhtthnedeaahaenocovetnlaro.ilfrFeimncilosrqiel1teec9ieuhu9dnrcws0siiete7eerssoaieidr7rtvswsdfahtasserhslyaioeubahagnslMqrybrtanokuetsaletrialteehfealdnadtencrxiiesesenystttprkoliscisyoenteeepathrSngichmtinevhanetaipioepnfaenodnlernwlcnaaotetetnt;tyhoyoiehtgsaeneaiaohphssdpcnskfaetepraodlraherilfenfnpofoeHorarpvettuwrcehyerecmrhsoeahdsehavliii1eotncnvbeah2fhfrdeygl' tsphhraaatcllttiaaicnsnakcybl;ulterdateionaithnpegerwiroeodqrukoifrinetrdwaibhnyiicnphgaratahsgercamlopsihnesley(r1ri)es,la(to2te)bdoearsenis-
tMwtinahidohgeidrni.nimligrIete(aifasAroatgltsshn)aneupearsdycltylha.shiccnhhatetoaagelrllksaaoltwebilfsnteahswbtihungepoaecgearnyphksirdrd,hamtormtasaveaaHaiiyitnfnwdetieibehntnhreydgesceui,ngtdsrrra,hiuavntairnihneldniloenninyarangamtelgttstweaoananklpobmedorrreioaetminhntvacgeeeoitadirlmosonseufwendpscwcehohouonartnmmtshklrdlaeiaiptnebnrieerngeedtnirhspnhfsuatoagarobnairtusdsiitteonerhhascsnSeet.'tasthorioeernamssoh.Uifanpltelhorecnheaacrpsotipmrfreyopc,vleoeektndvioeahndefooathflrtemehasapcanhepdcptirsfraiaoeifnvdeietnytdgratbrpiyanriointnghigrneagimSnpe,elcaarencea.htcaAhsryuoc,bpetjrehetricaaftt''
32
icate for each niiner shall be maintained by the operator, and shall be available for inspection at the mine site, and a cop thereof shall begiven to each miner at the completion of suc training. When a miner leaves the operator's employ, he shall be entitled to a copy of his health and safety trainn certificates. False certthcation by an operator that trazrnnj was given sha}I be punishable under section 110 (a) and (I); and each health and safety trainitig certificate shall indicate on its face, in hold letters, printed in a conspicuous manner the fact that such false certthcation is so punishable.
UI) The Secretary shafl prom&gate appropriate standards for safety and health training for coal or other mine construc. tion workers.
(e) Within 180 days after the effective date of the Federal Mine Safety and Heajth Amendments Act of 197'?, the Secre tary shall publish proposed regulations which shall provide that mine rescue teams shall be available for rescue and re. covery work to each underground coal or other mine in the event of an emergency. The costs of making advance arrange. ments for such teams shall be borne by the operator of each such mine. TITLE IIJNTERIM MANDATORY HEALTH.STANDARDS
COVERAGE
SEC. 201. (a) The provisions of sections 202 through 206 of this
title and the applicable provisions of section 318 of the title XII shall be interim mandatory health standards npphcable to all underground coal mines until superseded in whole or in part by improved mandatory health standards promu%ated by the Secretary under the provisions of section 101 of this Act, and shall be enforced in the same manner and to the same extent as any mandatory health standard promulgated under the provisions of section 101 of this Act. Any orders issued in the enforcement of the interim standards set forth in this title shall be subject to review as provided in title I of this Act
(b) Among other things, it is the purpose of this title to provide, to the greatest extent possible, that the working con. ditions in each underground coal mine are sufficiently free of respirable dust concentrations in the mine atmosphere to permit each miner the opportunity to work underground dur. ing the penod of his entire adult working life without incur.
ring any disability from pneumoconiosis or any other occupation.related disease during or at the end of such penod.
DUST STANDARD AND RESPIRATORY EQUIPMBNT
SEc 202. (a) Each operator of a coal mine shall take accu. rate samples of the amount of respirable dust in the mine at-mosphere to which each miner in the active workings of such mine is exposed. Such samples shall be taken by any device approved by the Secretary and the Secretary of Health, Education, and Welfare and in accordance with such methods, at such locations, at such intervals, and in such manner as the Secretaries shall prescribe in the Federal Register within six
33
ty days from the date of enactment of this Act and from time to time thereafter. Such samples shall he transmitted to the Secretary in a manner established by him, and analyzed and record ed by him in a manner that will assure application of the provisions of see tiorn 104 6) of this Act when the applicable limit an the concentration of respirable dust required to be maintained under this section is exceeded. The results of such samples shall also be made available to the operator. Each operator shall report and certify to the Secretary at such intervals as the Secretary may require as to the conditions in the active workings of the coal mine, including, but not limited to, the average number of working hours worked during each shift, the quantity and velocity of air regularly reachin the working faces, the method of mining, the amount an pressure of the water, if any, reaching the working faces, and the number, location, and type of sprays, if any, used.
(b) Excpt as otherwise provided in this subsection Effectwe on the operative date of this title, each
operator shall continuously maintain the average concentration of respirable dust in the mine atmosphere during each s}nft which each miner in the active workings of such mine is exposed at or below 3.0 milligrams of respirable dustper cubic meter of air.
Effective three years after the date of enactment of this Act, each operator shall continuously maintain the average concentration of respirable dust in the mine atmosphere during each shift to which each miner in the active workings of such mine is exposed at or below 2.0 milligrams of respirable dust per cubic meter of air.
Any operator who determines that he will be unable, using available t.echnolcgy, to comply with the provisions of paragraph (1) of this subsection, or the provisions of paragraph (2) of this subsection, as appropriate, may file with the Panel, no later than sixty days prior to the effective date of the applicable respirable dust standard established by such paragraphs, an application for a permit for noncompliance. If, in the case of an application for a permit for noncompliance with the 3.0 milligram standard - established by paragraph (1) of this subsection, the appli-. cation satisfies the requirements of subsection (c) of this section, the Panel shall issue a permit for noncompliance to the operator. If, in the case of an application for a permit for noncompliance with the 2.0 milligram standard established by paragraph (2) of this subsection, the application satisfies the requirements of subsection (c) of this section and the Panel determines that the applicant will be unable to comply with such standard, the Panel shall issue to the operator a permit for noncompliance.
(4) In any case in which an operator, who has been issued a permit (including a renewal permit) for noncompliance under this section, determines, not more than ninety days prior to the expiration date of such permit, that he stall is unable to comply with the standard established by paragraph (1) of this subsection or the standard established by paragraph (2) of this subsection, as appropriate he may file with the Panel an application for renewal oi
34
tiht edepteerrmmiitn.eJsp,oanftreercaelilpitnotefrseusctehdappeprlsiocantsiohna,vtehebePeannnelo,tii-f
fied and given an opportunity for a public hearing under
section 5 of this Act, that the application is in compliance
with the that the
provisions of subsection Cc) applicant will be unable to
coof mthpislysewctirtnhns, uacnhd
standard, may renew the permit.
Any such permit or renewal thereof so issued shall
benetiintleeftfheectpfeorrmaitpteeerioddurninogt tsouecxhcpeeedrioodnteoymeaarinatnadinshcoanll-
ttihneumouisnley athtme aovseprhaegreecdounrcienngtreaatacohnshofifrtesinpitrhaeblwe dourkstinign
places of specified
sbuychthme iPnaenteol,wwhhicichhthsheapllerbme iattatphpelileoswaetsat
lleevveell
which the application shows the conditions, technology
applicable to such mine, and other available and effective
cgecurvoabenmnitcrtosmstlhaetanetldeclarhsruondcfiqhiasuilireensvdeeualfnrfiedenxcgmct,eteheotderh3o4p.d.e05srimmowdiiilllllwliiggphrreeaarnmmmtssihtooe,ffb3ddu.u0ut ssittmnpiplelneiro-r
gcruabmicsmtaentdearrodfi.saiinr defufreicntg the period when the 2.0 milli-
No permit or renewal thereof for noncompliance
shall entitle any eighteen months
operator from the
to an extension of time date of enactment of this
bAeycot ntod
comply with the 3.0 milligram standard established by
paragraph (1) of this subsection, or beyond seventy-two
months from the date of enactment of this Act to compl
w(2i)thoftthheis2s.u0bmseicltliIoranm. standard established by paragrap
(e) Any app1ieatio for an initi& or renewa' permit made
pursuant to this section shall contain
a representation by the applicant and the engineer
conducting the survey refefled to rn paragraph (2) of this
subsection that the applicant is unable to comply with the
sthtaisndseacrdtioanppalticsapbelceifuienddewrosrukbisnegctpiloance(sb)b(e1c)auosre(tbh)e(t2e)cohf-
nology for reducing the concentration of respirable dust
- at such places is not available, or because of the lack of
other effective control techniques or methods, or because
of any combination of such reasons;
an identification of the working places in such mine
for which the permit is requested; the results neering survey by a certified engineer of the
orefsapnireanbglei-
dust conditions of each working place of the mrne with
respect to which such application is flied and the ability to
reduce such dust to the level required to be maintained in
such place under this section; a description of the ventila-
tion system velocity of
of air
the mine and its capacity; the quantity regularly reaching the working faces;
athned
method of mining the amount and pressure of the water,
if any, reaching t%,e working faces; the number location,
and type of sprays, if any; action taken to r&Iuce such
dust; and
quire; and
such
other information
as
the Panel
may re-
statements by the applicant and the engineer con-
35
duct5ng such survey, of the means and methods to be employed to achieve compliance with the applicable standard, the progress made toward achieving compliance, and an estimate of when compliance can be achieved.
Beginning six months after the operative date of this title and from time to time thereafter the Secretary of Health, Education, and Welfare shall establish, in accordance with the provisions of section 101 of this Act, a schedule reducing the average concentration of respirable dust in the mine atmosphere during each shift to which each miner in the active workings is exposed below the levels established in this section to a level of personal exposure which will prevent new incidences of respiratory disease and the further development of such disease in any person. Such schedule shall specify the minimum time necessary to achieve such levels taking into consideration present and future advancements in technology to reach these levels.
References to concentrations of respirable dust in this title mean the average concentration of respirable dust measured with a device approved by the Secretary and the Secretary of Health, Education, and Welfare.
For the purpose of this title, the term "average concentration" means a determination which accurately represents the atmospheric conditions with regard to respirable dust to which each miuer in the active woridugs of a mine is exposed (1) as measured, during the 18 month period following the date of enactment of this Act, over a number of continuous production shifts to be determined by the Secretary and the Secretary of Health, Education, and Welfare, and (2) as measured thereafter, over a singk shift only, unless the Secretary and the Secretary of Health, Education, and Welfare find in accordance with the provisions of section 101 of this Act, that such single shift measurement will not, after applying valid statistical technique to sughj measurement, accurately represent such atmospheric conditions dunng such shift.
the Secretary shall cause to be made such frequent spot inspections as he deems appropriate of the active workings of coal mines for the purpose of obtaining compliance with the provisions of this title.
Respiratory equipment approved by the Secretary and the Secretary of Health, Education, and Welfare shall be made available to all persons whenever exDosed to concentra tions of respirable dust in excess of the levels required to be maintained under this Act. Use of respirators shall not be substituted for environmental control measures in the active workings. Each operator shall maintain a supply of respiratory equipment adequate to deal with occurrences of concentrations of respirable dust in the mine atmosphere in excess of the levels required to be maintained under this Act
MEDICAL EXAMINATIONS
SEC. 203 (a) the operator of a coal mine shall cooperate with the Secretary of Health, Education, and Welfare in making available to each miner working in a coal mine the opportuni-
ty to have a chest roentgenogram within eighteen months
36
gaeftneor gthraemdawteiothfiennathcrtmeeenyteoafrsthtihseArecat,ftaers,ecaonnddscuhbesset qroueennt-t
ceWmxhiecenlesefteafdrrooerfeiptvnhreteegsyfecienrraisobrtgsetrisama.smEethasscehahatSlwsleucbocrerehkgteaiinrvryetwenorh,vfoaaHslbseseaotghlotiehnnr,seaEaswdfptoueorcrskastioiibnoflnena,oacaftotnteaodrl
cegorrmaimfm;heanencdiesmisnteintlhteoefenvhgeisangteemthdpeilnoseyccmooaentndtm,saiunncidhnagcg,haaeisncthtrheorseetnertogyeeennatogrgsernlaaomt--
rostwrtWSTsastuscheiuhoufcnnheoohitocertcestaicdoaneiirhfhnhlrrowblokAsfeyettfarerehngmtitspcemmrelaodreesmterssreifn,seiuynrtbrvfanhssoeHsaeloiynieotclangssndsrsaedrflrhugrht,etdlaaithaeHasabl,ntollbmtdoehltllteacsehellesacdnehtasS,buoblsohglilEeesoctbtefaageihsbhcvhlfddryers,peeraemeudstaumethEt'nhahscloichbtiyt,udedaain.baheimsnputtroeS,ediawieySrpccsionunetertgailoeonatacvoadeatieac,lnhinvmefdydnotrcadc.leheie?sdnloennhtTnaapteemn,opdagaesrheataimrssdgisectnelWnynihtotvdilrfedhefSaaeeniioienrre,stcecbaWsfelSotedeccaftyrEeieHaaoroethenieinicrcdfrsnsolifeetrdhtfsumutanpage,ahuacrcaslntrseadeycntaha,eouennhmhectrifscuidroog,ydsefoemhahmgrietasnaWnhEaeieritdpsoa,1nneneaimdieltalciedrmrneluptrsniostgrhstgecoht..dnesnolonathses,AsioesntWgstootctpicsrishlaoslbabeeelsaegeinacuensuqlssclees,issbndfSuhfpad,aiamidteetferrcrbnhhyiecsesoeiainede-etr.ttfpgnecpvbtirexoeoeloa(erlanrsbnmoimiiodw)t,poisduimao(shno1sninooaestf)drt,ntisidOoptinoWhnueonnaastrfsetnlhtihal,losoepfnesbudatehdmhcersjrohueeaaiacwrdnfdfbsutgpfseiaelomsmonserearscevadatetidhmiytsmendieedotueboe,npoonetstwehopcfpinrheennehteehoreooacsarferfepnueteaiSsytcttviihshhieroeaesa.ecnrrrdrndyeceeoaeooaatttfvdntaoeoeticrrnmlofyepaogfntnoprohttesmrrfhoefeaviHreetmesitrnoohnertittniaaitnhntonllefoetgfeuh,rf2,,rffp.mrtro0anhoeEnreesmmedyduspruumiiidmchlcrcleaoaaiiihs----l--
AHotehcate,lrtEahmn,ffeyEeddcmituciacivnlaeeteitrxohanwrme, heaionny,daetiaiWnorsntehsal,fefatserjheurodtbwhgaessmeeddevanitdeutepoonoffcneethnsoeaufcctShtmhereecentdaetedtvaionerfygltohoopifrs-
mItpcmsmhuereeoieecnrnnrvhrtneetireanlaowntemgthftvihaoefpefenrun,lnrorfe1ieomtosu.htfr0nhmehrsoermeuoitsdsccciapleoohpltvinintorgpaeciasiroeleibnaotrsnilmaipioetosbrmsndaldseteohutoionoifasrntlntdalposuinobenufsorefctisttrohhahupedfeecesmfsrrhpomipicrnadrduoiaseinebssb,dmeeiilttceaoitaaoshmdtyeanemu,ebposowtieotepnssrhtpniiieasotoheirnfncoetehyenroateeshfiaisrnleraota,errsswoaycaunrnoectoonssihot--ftt
attainable below 2.0 milligrams per cubic meter of air.
Any miner so transferred shall receive compensatrnn
such work at not him immediately
less than the regular pnor to his transfer.
rate
of
pay
received
for by
lwWa(cihctkh)eorNaefnosayudpeceaxhqyaumemaxetaiennmtammitnieoaadnytiicoobanrelstoreoersrqtoutgteihirsveetsedr ncnoahfenicanmenosytspabumrerysrgnufieaavrnceiitnnli,ttocdieoutsnhenoisetroctptititeholrene-.
37
sonnel, in the locality where the miner resides, arrangements shafi be made to have them conducted, in accordance with the provisions of this title, in such locaijty by the Secretary of Health, Education, and Welfare, or by an appropriate person, agency, or institutiol1, public or private, under nfl agreement or arrangement between the Secretary of llealth, Education, and Welfare and such person, agency or institution. The operathr of the mine shall reimburse the Secretary of Health, Education, and Welfare, or such person, agency, or rnstitution, as the case may be, for the cost of conducting each examination or test made, in accordance with this title, and shall pay whatever other costs are necessary to enable the miner to take such examinations or tests.
(d) If the death of any active miner occurs in any coal mine, or if the death of any active or inactive miner occurs in any other place, the Secretary of Health, Education, and Welfare is authorized to provide for an autopsy th be performed on such miner, with the consent of his surviving widow or, if he has no such widow, then with the consent of his surviving next of kin. The results of such autopsy shall be submitted to the Secretary of Health, Education, and Welfare and, with the consent of such survivor, to the miner's yihysician or other interested person. Such authpsy shall be paid for by the Secretary of Health, Education, and Welfare.
DUST FROM DRILLING ROCK
SEC. 204. The dust resulting from drilling in rock shall be controlled by the use of permissible dust collectors, or by water or water with a wetting agent or by ventilation, or by any other method or device approved by the Secretary which is at least as effective in controlling such dust Respiratory equipment approved by the Secretary and the Secretary of Health, Education, and Welfare shall be provided persons exposed for short periods to inhalation hazards from gas, dusts, fumes, or mist. When the exposure is for prolonged periods, other measures to protect such persons or to reduce the hazard shall be taken.
DUST STANDARD WHEN QUARTZ IS PRESENT
SEC. 205. In coal mining operations where the concentration
of respirable dust in the mine atmosphere of any working place contains more than 5 per centum quartz, the Secretary of Health, Eijucation, and Welfare shall prescribe an appropnate formula for determining the applicable respinble dust standard under this title for such working place and the Secretary shall apply such formula in carrying out his duties under this title.
NOISE STANDARD
SEC. 206. On and after the operative date of this title, the standards on noise prescribed under the Walsh-Healey Public Contracts Act, as amended, in effect October 1, 1969, shall be applicable to each coal mine and each operator of such mine shall comply with them. Within six months after the date of
as
el1actment of this Act, the Secretary of Health Education,
aM We'fare shafl estabflsh, and the Secretary shari pubbsh,
as provided in section 101 of this Act, proposed mandatory
health standards establishing maximum noise exposure levels
for all underground coal mines. Beginning six months after
the operative date of this title, and at intervals of at least
every six months thereafter, the operator of each coal mine
shall conduct, in a manner prescnbed by the Secretary of
tHheeanltohi,sEe dleuvcealtiaotn,thaendmWineelfaanrde,rteepsotsrtbaynadqcuearltiiffiyedthpeerresosunlotsf
to the Secretary and the Secretary of Health, Education, and
Welfare. In meeting such standard under this section, the
operator shall not require the use of any protective device or
system, including personal devices, which the Secretary or his
authorized representative finds to hazard to the miners in such mine.
be
hazardous
or
cause
a
TITLE 111INTERIM MANDATORY SAFETY STANDARDS FOR UNDERGROUND COAL MINES
COVERAGE
SEC. 301. (a) The provisions of sections 302 through 318 of this title shall be jntenm mandatory safety standards applicable th all underground coal mines until superseded in whole or in part by improved mandatory safety standards promulgated by the Secretary under the provisions of section 101 of this
Act, and shall be enforced in the same manner and to the same extent as any mandatory safety standard promulgated under section 101 of this Act. Any orders issued in the enforcement of the interim standards set forth in this title shall be subject to review as provided in title I of this Act
(b) The purpose of this title is to provide for the immediate application of mandatory safety standards developed on the basis of expenence and advances in technology and to prevent newly created hazards resulting from new technollogy in coal mining. The Secretary of the Interior in coordination with the Secretary shall immediately initiate studies, investigations, and research to further upgrade such standaids and to develop and promulgate new and improved standards promptly that will provide increased protection to the miners, particularly in connection with hazards from trolley wires, trolley feeder wires, and signat wires, the splicing and use of trailing cables, and in connection with improvements in vulcanizing of electric conductors, improvement in roof control measures, methane drainage in advance of mining, improved methods of measunng methane and other explosive gases and oxygen concentrations, and the use of improved underground equipment and other sources of power for such equipment
ROOk' SUPPORT
SEC. 302. (a) Each operator shall undertake to carry out on a continuing basis a program to improve the roof control system of each coal mine and the means and measures to accomplish such system. The roof and nbs of all active underground roadways, travelways, and working places shall be supported or
otherwise controlled adequately to protect persons from falls
of the roof or ribs. A roof control plan and revisions thereof
suitable to the roof conditions and mining system of each coal
mine and approved by the Secretary shall he adopted and set
out in printed form within sixty days after the operative date
of this title. The plan shall show the type of support and spac-
ing approved by the Secretary. Such plan shall be reviewed
periodically, at least every six months by the Secretary, taking into consideration any falls of roof or ribs or inadequacy
of support of roof or ribs. No person shall proceed beyond the
last permanent support unless adequate temporary support is
provided or unless such temporary support is not required
under the approved roof control plan and the absence of such
support will not pose a hazard to the miners. A copy of the
plan shall be furnished the Secretary or his authorized repre-
sentative and shall be available th the miners and their repre-
sentatives.
not
The method of mining followed in any coal expose the miner to unusual dangers from
mrionoef
sfhaalllsl
caused by excessive wtdths of rooms and entnes or faulty pil-
lar recTohveeroypmereathtoord,si.n accordance with the approved plan,
shall provide at or near each working face and at such nther
locations in the coal mine as the Secretary may prescnbe an
ample supply of suitable materials of proper size with which
to secure the roof of all working places in a safe manner.
Safety posts, jacks, or other approved devices shall be used to
protect the workmen when roof material is being taken dpwn,
crossbars are being installed, roof boltholes are being drilled,
roof bolts are being installed, and in such other circumstances as may be appropriate. Loose roof and overhanging or loose
faces and ribs shall be taken down or supported. except in the case of recovery work, supports knocked out shall be replaced
prompWtlyh.en installation of roof bolts is permitted, such roof
bolts shall be tested in accordance with the approved roof con-
trol plan. Roof bolts shall not be recovered where complete extrac-
tions or at
tohfeploilclaartisoanrseoafttoetmheprtehdre, gwuhlaerrietiaeds,jawchenetthteorcnlaaytuvreailnosr,
otherwise, that induce abnormal hazards. Where roof bolt re-
covery is permitted, ft shall be conducted only in accordance
with methods prescthbed in the approved roof control plan,
and shall be conducted by experienced miners and only where
adequate temporary support is provided.
(1) Where miners are exposed to daner from falls of roof,
face, and ribs the operator shall examine and test, the roof,
face, and ribs before any work or machine is started, and as
frequently thereafter as may be necessary to insure safety.
When dangerous conditions are found, they shall be corrected
imm edately.
vEWraATION
veSnEtiCla. t3i0o3n. e(aq)uAipllmcoeanltmininsetaslslheadllabnedvoenpteilraatteeddbiynmaemchaannincearl
40
approved by an authorized representative of the Secretary and such equipment shall be examined daily and a record shall be kept of such exammation.
Cli) All active workings shall be ventilated by a current of air containing not less than 19.5 volume per centum of oxygen, not more than 0.5 volume per centurn of carbon dioxide, and no harmful quantities of other noxipus or poisonous gases; and the volume and velocity of the current of air shall be sufficient to dilute, render harmless, and to carry away, flammable, explosive, noxious, and harmful gases, and dust, and smoke and explosive fumes. The minimum quantity of ar reaching the last open crosscut in any pair or set of developing entries and the last open crosscut in any pair or set of rooms shall be nine thousand cubic feet a minute1 and the minimum quantity of air reaching the intake end of a pillar line shall be nine thousand cubic feet a minute. The minimum quantity of air in any coal mine reachn each working face shall be three thousand cubic feet a minute. Within three months after the operative date of this title, the Secretary shall prescribe the minimum velocity and quantity of air reaching each working face of each coal mine m order to render harmless and carry away methane and other explosive gases and to reduce the level of respirable dust to the lowest attainable level. The authorized representative of the Secretary may require in any coal mine a greater quantity and velocity of air when he finds it necessary to protect the health or safety of miners. Within one year after the operative date of this title, the Secretary or his authorized representative shall prescribe the maximum respirable dust level in the intake aircourses in each coal mine in order th reduce such level to the lowest attainable level. In robbing areas of anthradte mines, where the air currents cannot be controlled and measurements of the air cannot be obtained, the air shall have perceptible movement.
(c) (1) Properly installed and adequately maintained line brattice or other approved devices shall be continuously used from the last open crosscut of an entry or room of each working section to provide, adequate ventflation to the workin faces for the miners and to remove flammable, explosive, an noxious gases, dust, and explosive fumes, unless the Secretary or his authonzed representative permits an exception to this requirement, where such exception will not pose a hazard to the miners. When damaged by falls or otherwise, such line brattice or other devices shall be repaired immediately.
The space between the line brattice or other approved device and the rib shall be Jare enoufl to permit the flow of a sufficient volume and velocity of air to keep the working face clear of 'flammable, explosive, and noxious gaaes, dust,
and explosive fumes. Brattice cloth used underground shall be of flame-resist-
ant material. (d) (1) Within three hours immediately preceding the begin-
ning of any shift, and before any miner in such shift enters the active workings of a coal mine, certified persons designated by the operator of the mine shall examine such workings and any other underground area of the mine designated by
41
the Secretary or his authorized representative. Each such examiner shall examine every working section in such workings anid shall make tests in each such working section for
accumulations of methane with means approved by the Secretary for detecting methane and shall make tests for oxygen
deficiency with a permissible flame safety lamp or other means approved by the Secretary; examine seals and doors to determine whether they are functioning properly; examine
and test the roof, face, and rib conditions in such working section; examine active roadways, travelways, and belt conveyors on which men are carried, approaches to abandoned areas and accessible falls in such section for hazards; test by means 0? an anemometer or other device approved by the Secretary th determine whether the air in each split is traveling in its proper course and in normal volume and velocity: and examine for such other hazards and violations of the mandatory health or safety standards, as an authorized representatave of the Secretary may from time to time require. Belt conveyors on which coal is carned shall be examined after each coal-producing shift has begun. Such mine examiner shall place his initials and the date and time at all places he examines. If such mine examiner finds a condition which constitutes a violation of a mandatory health or safety, standard or any condition which is hazardous to persons who may enter or be in such
area he shall indicate such hazardous place by posting a "DA}TGER" sign conspiciously at all points which persons
entering such hazardous place would be required to pass, and shall notify the operathr of the mine. No person, other than an authorized representative of the Secretary or a State mine inspector or persons authorized by the operator to enter such place for the purpose of eliminating the hazardous condition therein, shall enter such place while such sign is so posted. Upon completing his examination, such mine examiner shall report the results of his examination th a person, designated by the operator to receive such reports at a designated station on the surface of the mine, before other persons enter the underground areas of such mine to work in such shift. Each such mine examiner shall also record the results of his examination with ink or indelible pencil in a book approved by the Secretary kept for such purpose in an area ,on the surface of the mine chosen by. the operator to minimize the danger of destruction by fire or other hazard, and the record shall be open for inspection by interested persons.
(2) No person (other than certified persons designated under this subsection) shall enter any underground area, except dur-
ing any shift, unless an examination of such area as prescribed in this subsection has been made within eight hours
immediately preceding his entrance into such area. (e) At least once during each coal-producing shift, or more
often if necessary for safety, each working section shall be examined for 'hazardous conditions by certified persons designated by the operator to do so. Any such condition shall be corrected immediately. If such condition creates an imminent danger the operator shall withdraw all persons from the area aftecte by such condition to a safe area, except those persons referred to in section 104(d) of this Act, until the danger is
42
abated. Such examination shall include tests for methane with a means approved by the Secretary fordetecting methane and for oxygen deficiency with a permissible flame safety lamp or other means approved by the Secretary.
U) In addition to the pre-shift and daily examinations required by this section, examinations for hazardous conditions, including tests for methane, and for compliance with the mandatory health or safety standards, shall be made at least once each week by a certified person designated by the operator in the return of each split of air where it enters the main return, on pillar falls, at seals, in the main return, at least one entry of each intake and return aircourse iti its entirety, idle workings, and, insofar as safety considerations permit, abandoned areas. Such weekly examination need' not be made during any week in which the mine is idle for the entire week, except that such examination shall be made before any other miner returns to the mine. The person making such examinations and tests shall place his initials and the date and time at the places examined, and if any hazardous condition is found, such condition shall be reported to the operator promptly. An hazardous condition shall be corrected immediately. If suc condition creates an imminent danger, the operator shall wtoitahdsraafwe aalrlepaeersxocnespftrothmostheepaerresaoanfsfercetefedrbreydsutochincosnedcittiioonn 104(d) of this Act, until such danger is abated. A record of these examinations, tests, and actions taken shall be recorded in ink or indelible pencil in a book approved by the Secretary kept for such purpose in an area on the surface of the mine chosen by the mine operator to minimize the danger of desfotrruicntsiopnecbtiyonfirbeyoirntoetrheesrtehdapzaerrdso, nasn.d the record shall be open
At least once each week, a qualified person shall measure the volume of air entering the, main intakes and leaving the main returns, the volume passing through the last open crosscut in any pair or set of developing entries and the last open crosscut -in any pair or set of rooms, the volume and, when the Secretary so 'prescribes, the velocity reaching each working face, the volume being delivered to the intake end of, each pillar line, and the volume at the intake and return of each split of air. A record of such measurements shall be recorded in ink or indelible pencil in a book approved by the Secretary kept for such purpose in an area on ,the surface of the coal mine chosen by the operator to minimize the danger of destruction by fire or other hazard, and the record shall be open for inspection by interested persons.
(1 At the start of each shift, tests for methane shall be made at each working place immediately before electrically operated equipment is energized. Such tests shall be made by qualified persons. If 1.0 volume per centum or more of methane is detected, electrical equipment shall not be energized, taken into, or operated in, such working place until the air therein contains less than 1.0 volume per centum of methane. Examinations for methane shall be made dunng the operataon of such equipment at intervals of not more than twenty minutes during each shift, unless more frequent examinations are required by an authonzed representative of the Secretary. In
43
conducting such tests, such person shall use means approved by the Secretary for detecting methane.
(2) If at any time the air at any working place, when tested at a point not less than twelve inches from the roof, face, or rib, contains 1.0 volume per centum or more of methane. changes or adjustments shall be made at once in the ventilation in such mine so that such air shall contain less than 1.0 volume per centum of methane. While such changes or adjustments are underway and until they have been achieved, power to electric face equipment located in such place shall be cut off, no other work shall be permitted in such place, and due precautions shall be carried out under the direction of the operator or his agent so as not to endanger other areas of the mine. If at any tame such air contains 1.5 volume per centum. or more of methane, all persons, except those referred to in section 104(d) of this Act, shall be withdrawn from the area of the mine endangered thereby to a safe area, and all electric power shall he cut off from the endangered area of the mine until the air in such working place shall contain less than 1.d volume per centum of methane.
6) (1) If, when tested, a split of air returning from any working section contains 1.0 volume per centum or more of
methane, changes or adjustments shall be made at once In the ventilation in the mine so that.such returning air shall conS tam less than 1.0 volume per centum of methane. Tests under this paragraph and paragraph (2) of this subsection shall be made at four-hour intervals during each shift by a qualified person designated by the operator of the mine. in making such tests, such person shall use means approved by the Sec retary for detecting methane.
if, when tested, a split of air returning from any workS ing section contains 1.5 volume per centum or more of meth ane, all persons, except those persons referred to in section 104(d) of this Act, shall be withdrawn from the area of the mine endangered thereby to a safe area and all electnc power shall be cut off from the endangered area of the mine, until the air in such split shall contain less than 1.0 volume per centum of methane.
In 'virgin territory, if the quantity of air in a split venti lating the acflve workings in such territory equals or exceeds twice the minimum volunie of air prescnbed in subsection (b) of this section for the last open crosscut, if the air in the split returning from such workings does not pass over trolley wires or trolley feeder wires; and if a certified person designated by the operator is continually testing the methane conS tent of the air in such split during mining operations in such workings, it shall be necessary to withdraw all persons, except those referred to in section 104(d) of this Act, from the area of the mine endangered thereby to a safe area and all electric power shall be cut oft from the endangered area only when the air returning from such workings contains 2.0 volume per centum or more of methane.
U) Air which has passed by an opening of any abandoned area shall not be used to ventilate any working place in the coal mine if such air contains 0.25 volume per centum or more of methane. Examinations of such air shall be made dunng
44
I
tsthheeectpioorpnee.srhianitfomtreasxkhaianmlglinsuuascteihomtneesratesnq,suaaicrpeepdrrtiobfviyeedsdupbbeysrestcohtneiodSneesc(igrden)taaotrefydthfboiysr
detecting methane. For area within a panel shall
the not
bpeurdpeoesmeesdotfothbiesasbuabnsdeocntieodnu, natinl
such panel is abandoned.
(k) Air that has passed through an abandoned area or an
area which is inaccessible or unsafe for inspection shall not be
used to ventilate any working place in any mine. No air which
has been used to ventilate an area from which the pillars
have been removed shall be place in a mine, except th*t
used such
to ventilate air, if it does
annoyt
wcoonrktaining
025 volume per centum ormoreof methane, may be used to
ventilate enough advancing working places immediately adja
cent to the line of retreat to maintain an orderly sequence of
pillar recovery on a set of entnes.
(I) The Secretary or his authorized representative shall
require, as an additional device for detecting concentrations
of methane, that .a methane monitor, approved as reliable by
the Secretary after the operative date of this title, be in-
stalled, when available, on any electric face cutting equip-
ment, continuous miner, Jongwall face equipment,, and loading
machine, except that no monitor shall be required to be I n-
stalled on any such equipment prior to the date on which such
equipment is required to be permissible under section 305(a)
of this title. When installed on any such equipment, such mon
itor shall be kept operative and properly maintained and fre
quently tested as prescribed by the Secretary. The sensing
device of such monitor shall be installed as close to the workS
ing face as practicable. Such monitor shall be set to deener
gize automatically such equipment when such monithr is not
operating properly and to give a warning automatically when
the concentration of methane reaches a maximum percentage
determined by an authorized representative of the Secretary
which shall not be more than 1.0 volume per centum of meth
ane. An authorized representative of the Secretary shall re-
qwuhiricehsuitchismionnsittaolrletoddweehneenrgtihzee
automatically e4uipment on
concentration of methane
reaches a maximum percentage determined by such repre
sentative which shall not be more than 2.0 volume per centum
of methane.
(in) Idle and abandoned areas shall be inspected for meth-
ane and for oxygen deficiency and other dangerous conditions
by a certified person with means approved by the Secretary as
soon as possible but not more than three hours before other
persons are permitted to enter or work in such areas Persons,
such as pumpmen, who are required regularly to enter such
areas in the performance of their duties, and who are trained
and qualified in the use of means approved by the Secretary
for detecting methane and in the use of a permissible flame
safety lamp or other means approved by the Secretary for
detecting oxygen deficiency are authorized to make such ex
aminations for themselves, and each such person shall be prop-
erly equipped and shall make such examinations, upon enterS
ing any such area.
(n) Immediately before an intentional roof fall is made, pil
45
far workings shall be exaniined by a qualified person designated by the operator to ascertain whether methane is present. Such person shall use means approved by the Secretary for detecting methane, If in such examination methane is found in amounts of 1.0 volume per centum or more, such roof fall shall not be made until changes or adjustments are made in the ventilation so that the air shall contain less than 1.0 volume per centum of methane.
(o) A ventilation system and methane and dust control plan and revisions thereof suitable to the conditions and the mining .system of the coal mine and approved by the Secretary shall be adopted by the operator and set out in printed form within ninety days after the operative date of this title. The plan shall show the type and location of mechanical ventilation equipment installed and operated in the mine, such additional or improved equipment as the Secretary may require, the quantity and velocity of air reaching each working face, and such other information as the Secretary may require. Such plan shall be reviewed by the operator and the Secretary at least every six months.
(9) Each operator shall provide for the proper maintenance and care of the permissible flame safety lamp or any other approved device for detecting methane and oxygen deficienc by a person trained in such maintenance, and, before eac shift, care shall be taken to insure that such lamp or other device is in a permissible condition.
Where areas are being pillared on the operative date of this title without bleeder entries, or without bleeder systems or an equivalent means, pillar recovery may be completed in the aorletah,etoeethreetaerxyt,enift tahpeperodvgeeds obfypainllaarutlhinoersizaeddjarecpenretste6natacttiivvee workings are ventilated with sufficient air to keep the air in open areas a'ong the pillar lines below 1.0 volme per centum of methane.
Each mechanized mining section shall be ventilated with a separate split of intake air directed by overcasts, undercasts, or the equivalent, except an extension of time, not in excess of nine months, may be permitted by the Secretary, under such conditions as he may prescribe, whenever he de-_. termines that this subsection cannot be complied with on the operative date of this title.
In all underground areas of a coal mine, immediately before firing each shot or group of multiple shots and after blasting is completed, examinations for methane shall be made by a qualified person with means approved by the Secretary for detecting methane. If methane is found in amounts of 1.0 volume per centum or more, changes or adjustments shall be made at once in the ventilation so that the air shall contain less than 1.0 volume per centum of methane. No shots shall be fired until the air contains less than 1.0 volume per centum of methane.
Each operator shall adopt a plan within sixty days after the operative date of this title which shall provide that when any mine fan stops, immediate action shall be taken by the operator or his agent (1) th withdraw all persons from the working sections, (2) to cut off the power in the mine in a
46
timely manner, (8) to provide for restoration of power and resumption of work if ventilation is restored within a reasona. ble period as set forth in the plan after the working places and other active workings where methane is likely to accumu late are reexamined by a certified person to determine if methane in amounts of 1.0 volume per centum or more exists therein, arid (4) to provide for withdrawal of all persons from the mine if ventilation cannot be restored within such reasona. ble time. The plan and revisions thereof approved by the Sec retary shall be set out in printed form and a copy shall be furnished to the Secretary or his authorized representative.
(tO Changes in ventilation which materially affect the main air current or any split thereof and which may affect the safeS ty of persons in the coal mine shall be made only when the mine is idle. Only those persons engaged in making such changes shall be permitted in the mine during the change. Power shall be removed from the areas affected by the change before work starts to make the change and shall not be re stored until the effect of the change has been ascertained and the affected areas determined to be safe by a-certified person.
The mine foreman shall read and countersigti promptly the daily reports of the pre-shift examiner and assistant mine foremen, and he shall read and countersign promptly the weekly report covering the examinations for hazardous condi tions. Where such reports disclose hazardous conditions, they shall be corrected promptly. If such conditions create an im-. minent danger, the operator shall withdraw all persons from, or prevent any person from entering, as the case may be, the area affected by such conditions, except those persons referred to in section 104(d) of this Act, until such danger is abated. The min& superintendent or assisthnt superintendent of the mine shall also read and countersign the daily and weekly reports of such persons.
Each day, the mine foreman and each of his assistants shall enter plainly and sign with ink or indelible pencil in a book approved by the Secretary provided for that purpose a report of the condition of the mine or portion thereof under his supervision, which report shall state clearly the location and nature of any hazardous condition observed by him or reported to him during the day and what action was taken to remedy such condition. Such book shall be kept in an area on the surface of the mine chosen by the operator to minimize the dange- of destruction by fire or other hazard, and shall be open for inspection by interested persons..
Before a coal mine is reopened after having been abandoned or declared inactive by the operator, the Secretary shall be notified, and an inspection shall be made of the entire mine byan authorized representative of the Secretary before min ing operations commence.
(1) In any coal mine opened after the operative date of this title, the entries used as intake and return aircourses shall be separated from belt haulage entries and each operaS tor of such mine shall limit the velocity oi the air coursed through belt haulage entries to the amount necessary to provide an adequate supply of oxygen in such entries, and to in. sure that the air therein shall contain less than 1.0 volume
47
per centum of methane, and such air shall not be used to ventilate active working places. Whenever an authorized representative of the Secretary 1inds in the case of any coal mine opened on or prior to the operative date of this title which has been developed with more than two entries, that the conditions in the entries, other than belt haulage entries, are such as to permit adequately the coursing of intake or return air through such entries, (1) the belt haulage entries shall not be used to ventilate, utless such entries are necessary to ventilate, active working places, and (2) when the belt haulage entries are not necessary to ventilate the active working piaces, the operator of such mine shall limit the velocity of the air coursed through the belt haulage entries to thq amount necessary to provide an adequate supply of oxygen in such entnes, and to insure that the air therein shall contain less than 1.0 volume per centum of methane.
(2) In any coal mine opened on or after the operative date of this title, or, in the case of a coal mine opened prior to such date, in any new working section of such mine, where trolley haulage systems are marntarned and where trolley wires or trolley feeder wires are installed, an authorized representative of the Secretary shall require a sufficient number of entries or rooms as intake aircourses in order to limit, as prescribed by the Secretary, the velocity of air currents on such haulageways for the purpose of minimizing the hazards associated with fires and dust explosions in such haulageways.
(z) (1) While pillars are being extracted in any area of a coal mine, such area shall be ventilated in the manner prescribed by thiWs siethctiinonn.ine months after the operative date of this title, all areas from which pillars have been wholly or partially extracted and abandoned areas, as determined by the Secretary or his authorized representative, shall be venhlated by bleeder
entries or by bleeder systems or equivalent means, or be sealed, as determined by the Secretary or his authonzed representative. When venhlation of such areas is required, such ventilation shall be maintained so as continuously to dilute,
render harmless, and carry away methane and other explosive gases within such areas and to protect the active workings of the mine from the hazards of such methane and other explo-
sive gases. Air coursed through underground areas from which pillars have been wholly or partially extracted which enters another split of air shall not contain more than 2.0 volume per centum of methane, when tested at the point it enters such other split \Yhen sealing is required, such seals shail be made in an approved manner so as to isolate with
explosion-proof bulkheads such areas from the active workings of the mine.
In the case of mines opened on or after the operative date of this title, or in the case of working sections opened on or after such date in mines opened prior to such date, the mining system shall be designed in accordance with a plan and revisions thereof approved by the Secretary and adopted by such operator so that, as each working section of the mine is abandoned, it can be isolated from the active workings of
the mine with explosion-proof seals or bulkheads.
48
COMBUSTIBLE MATERIALS AND ROCK DUSTING
SEC. 304. (a) Goal dust, including float coal dust deposited on rock-dusted surfaces, loose coal, and other combustible materials, shall be cleaned up and not be permitted to accumulate in active workings, or on electric equipment therein.
Where underground mining operations in active workhigs create qr raise excessive amounts of dust, water or water with a wetting agent added to jt, or other no less effective methods approved by the Secretary or his authorized representative, shall be used to abate such dust. In working places, particularly in distances less than forty feet from the face, water, with or without a wetting agent, or other no less effective methods approved by the Secretary or his authorized representative, shall be applied to coal dust on the ribs, roof, and floor to reduce dispersibility and to minimize the explosion
h azard. All underground areas of a coal mine, except those areas
in which the dust is too wet or too high in incombustible con-
fteonrttytofeperot poafgaaltle wanoerkxpinlogsifoanc,essh,aullnbleesrsoscukcdhusatreedatsoawreithininaccessible or unsafe to enter or unless the Secretary or his
authorized representative permits an exception upon his finding that such exception will not pose a hazard to the miners. All crosscuts that are less than forty feet from a working face shall also be rock dusted. tributWedheurpeornoctkheduthstpi,sfrleoqouri,readndtosbideeasppolfieda,llitusnhdaelrlgbreoudnisdareas of a coal mine and maintained in such quantities that the incombustible content of the combined coal dust, rock dust, and other dust shall be not less than 65 per centum, but the thcombustible content )n the return aircourses shall be no less than 80 per centum. Where methane is present in any ventilating current, the per centum of incombustible content of such combined dusts shall be increased 1.0 and 0.4 per centum for each 0.1 per centum of methane where 65 and 80 per centum, respectively, of incombustibles are required.
Subsections (b) through (d) of this section shall not apply to underground anthracite mines.
ELECTRICAL EQUIPMENTGENERAL
ofStEhCis. 3t0it5l.e(a) (1) Effective one year after the operative date
all junction or distribution boxes used for making multiple power connections inby the last open crosscut shall be permissible;
all handheld electric drills, blower and exhaust fans, electric pumps, and such other low horsepower electric face equipment as the Secretary may designate within two months after the operative date of this title which are taken into or used inby the last open crosscut of any coal mine shall be permissible;
all electric face equipment which s taken into or used inby the last open crosscut of any coal mine classi-
fied under any provision of law as gassy prior to the operative date of this title shall be permissible; and
49
(0) all other electric lace equipment which is taken into or used inby the last crosscut of any coal mine, except a coal mine referred to in paragraph (2) of this subsection, which has not been classified under any provision of law as a gassy mine prior to the operative date of this title shall be permissible;
Effective four years after the operative date of this title, all electric face equipment, other than equipment referred to in paragraph (1) (B) of this subsection, which is taken into or used inby the last open crosscut of any coal mine which is operated entirely in coal seams located above the watertable and which has not been classified under any provision of law as a gassy mine prior to the operative date of this title and in which one or more openings were made prior to the date of enactment of this Act, shall be permissible, except that any operator of such mine who is unable to comply with the provi'sions of this paragraph on such effective date may file with the Panel an application for a permit for noncompliance ninety days prior to such date. If the Panel determines, after notice to all interested persons and au opportunity for a public hearing under section 5 of this Act, that such application satisfies the provisions of paragraJh (10) of this subsection and that such operator, despite his diligent efforts, will be unable to comply with such provisions, the Panel may issue to such operator such a permft. Such permit shall entitle the permittee to an additional extension of time to comply with the provisions of this paragraph of not to exceed twenty-four months, as determined by the Panel, from such effecuve date.
the operator of each coal mine shall maintain in permissible condition all electric face equipment required by this subsection to be permissible which s taken into or used inby the last open crosscut of any such mine.
Each operator of a coal mine shall, within two months after the operative date of this title, file with the Secretary a statement listing all electric face equipment by type and manufacturer bein? used by such operator in connection with mining operations in such mine as of the date of such filing, and stating whether such equipment is permissible and maintained in permissible condition or is nonpermissible on such date of filing, and, if nonpennissible, whether such nonpermissible equipment has ever been rated as permissible, and such other information as the Secretary may require.
The Secretary shall promptly conduct a survey as to the total availability of new or rebuilt permissible electric face equipment and replacement parts for such equipment and, within six months after the operative date of this title, publish the results of such survey.
Any operator of a coal mine who is unable to comply with the provisions of paragraph (1) (D) of this subsection within one year after the operative date of this title may file with the Panel an application for a permit for noncompliance. If the Panel determines that such application satisfies the provisions of paragraph (10) of this subsectio; the Panel shall issue to such operator a permit for noncompliance. Such permit shall entitle the permittee to an extension of time to comply with such provisions of paragraph (1) (D) of not to exceed
50
twelve months, as determined by the Panel, from the date
that compliance with the provisions this subsection is required.
of
paragraph
(1)
(D)
of
(7) Any graph (6)
operator of a coal of this subsection
mine who,
issued ninety
daapyesrmpnitourntodetrhepaterar--
mination of such permit, or renewal thereof, determines that
he will be unable to comply with the provisions of paragraph
(1) (0) of this subsection upon the expiration of such permit may file with the Panel an application for reiiewal thereof.
Upon receipt of such application, the Panel, if it determines,
paultberlicnohteicaerintogaullnidneterresestcetdionpe5rsoofntshiasnAdcat,nthoaptpsourctuhnaitpypfolicr aa-
tion satisfies the provisions of paragraph (10) of this subsection and that such operator, despite his diligent eftorts, will be
unable to comply with the provisions of paragraph (1) (B) may renew the permit for a period not exceeding twelve montIs.
(8) Any permit or renewal thereof issued pursuant to this
subsection shall entitle the permittee to use such nonpermissiWe electric face equipment specified in the permit during the tern, of such permit.
(9) Permits for noncompliance issued under paragraphs (6)
or (7) of this subsection shall, in the aggregate, not extend the period of noncompliance more than forty-eight months after the date of enactment of this Act.
(10) Any application for a permit of noncompliance filed
torunder this subsection shall contain a statement by the opera-
that he is unable to comply with paragraph (1) (D) or paragraph (2) of this subsection, as appropriate, within the time prescribed;
listing the nonpermissiMe electric face equipment being used by such operator in connection with mining operations in such mine on the operative date of this title and the date of the application by type and manufacturer
for which a noncompliance permit is requested and whether such equipment had ever been rated as permissible;
setting forth the actions taken froM and after the operative date of this title to comply with paragraph (1) - .-_ (D) or paragraph (2) of this subsection, as appropriate, together with a plan setting forth a schedule of compliance with said paragraphs for each such equipment re-
ferred to in such paragraphs and being used by the operator in connection with mining operations in such mine with respect to which such permit is requested and the
means and measures to be employed to achieve compli-
ance; and
(9) including such other information as the Panel may require.
(11) No permit for noncompliance shall be issued under this subsection for any nonpermissible electric face equipment, unless such equipment was being used by an operator in connection with the mining operations in a coal mine on the operative date of this title.
(12) Effective one year after the operative date of this title, all replacement equipment acquired for use in any mine referred to in this subsection shall be permissible and shall be
51
maintained in a permissible condition, and in the event of any
major overhaul of any item of equipment in use one year from
the operative date of this title such equipment shall be put in,
and thereafter maintained in, a permissible condition, unless,
in the opinion of the Secretary, such equipment or necessary
replacement parts are not available.
A copy of any permit granted under this section shall
mailed immediately to a representative of the miners of the
mine to which it pertains, and to the public official or agency
of the State charged with administering State laws relating to
coal mine health and safety in such mine.
Any coal mine which, pnor to the operative date of this
title, was classed gassy under any provision of Jaw and was
resuired to use permissible electric face equipment and to
maintain such equipment in. a permissible condition shall con-
tinue to use such equipment and to maintain such equipment
in such condition.
All powerconnection points, except where permissible
?ower connection units are used, outhy the last open crosscut
shall be in intake air.
The location and the electrical rating of all stationary
lectc apparatus in connection with the mine electric sys-
:em, including permanent cables, switchgear, rectifying sub-
stations transformers, permanent pumps and trolley wires
md trolley feeder wires, and settings of all direct-current cir-
uit breakers protecting underground trolley circuits, shall be
;hown on a mine map. Any changes made in a location, dcc-
nc rating, or setting shall be promptly shown on the map
vhen the change is made. Such map shall be available to an
tuthorized representative of the Secretary and to the miners
ii
such mine. (0 Afl power
circuits
and
ekctri-c
equipment
shall
be
de-
3nergized before work is done on such circuits and equipment,
xcept when necessary for trouble shooting or testing. In ad-
iition, energized trolley wires may be repaired only by a per-
;on trained to perform electrical work and to maintain electn-
a1 equipment and the operator of such mine shall require
:hat such person wear approved and tested insulated shoes
nd wireman's gloves. No electncal work shall be performed -
n low-, medium-, or high-voltage distnbution circuits or
quipment, except by a qualified person or by a person trained
o perform electrical work and to maintain eiectncal equip-
nent under the direct supervision of a qualified person.
)isconnecting devices shall be locked out and suitably tagged
y the persons who performed such work, except that, in cases
where locking out is not possible, such devices shall be opened
tnd suitably tagged by such persons. Locks or tags shall be
emoved only by the persons who installed them or, if such
ersons are unavailable, by persons authonzed by the opera-
or or his agent.
(g) All electric equipment shall be frequently exam,ned,
sted, and properly maintained by a quahfied person to as-
rnre safe operating conditions. When a potentially dangerous
ondition is found on electric equipment, such equipment shall
e removed from service until such condition is corrected. A
tcord of such examinations shall be kept and made available
52
to an authorized representative of the Secretary and to the miners in such mine.
(h) All electric conductors shall be sufficient in size and have adequate current-carrying capacity and be of such construction that a rise in temperature resulting from normal operation Will not damage the insulating matenals.
(0 All electrical connections or splices in conductors shall be mechanically and electncally efficient, and suitable connectors shall he used. All electrical connections or splices in insulated wire shall be reinsulated at least to the same degree of protection as the remainder of the wire.
Q) Cables shall enter metal frames of motors, splice boxes, and electric compartments only through proper fittings. When insulated wires other than cables pass through metal frames the holes shall be substantially bushed with insulated bushings.
(k) All power wires (except trailing cables on mobile equipment, specially designed cables conducting high-voltage power to underground rectifying equipnent or transformers, or bare or insulated ground and return wires) shall be supported on well-insulated insulators and shall not contact combustible material, roof, or nbs.
(I) Power wires and cables, except trolley wires, trolley feeder wires, and bare signal wires, shall be insulated adequately and fully protected.
(m) Automatic circuit-breaking devices or fuses of the correct type and capacity shall be installed so as to protect all electric equipment and circuits against short circuit and overloads. Three-phase motors on all electric equipment shall be provided with overload protection that will deenergize all three phases in the event that any phase is overloaded.
(ii) In afl main power circuits, disconnecting switches shaI be installed underground within five hundred feet of the bottoms of shafts and boreholes through which main power circuits enter the underground area of the mine and within five kindred feet of all other places where main power circuits enter the underground area of the mine.
(o) All electric equipment shall be provided with switches or other controls that are safely designed, constructed, and installed.
p) Each ungrounded, exposed power conductor that leads underground shall be equipped with suitable lightning arresters of approved type within one hundred feet of the point where the circuit enters the mine. Lightning arresters shall be connected to a low resistance grounding mediuni on the surface which shall be separated from neutral grounds by a distance of not less than twenty-five feet.
No device for the purpose of lighting any coal mine which has not been approved by the Secffitary or his autho-
rized representative shall be permitted in such mine. An authonzed representative of the Secretary may re-
quire in any mine that electric face equipment be provided with devices that will permit the equipment to be deenergized quickly in the event of an emergency.
sa
TRAILING CABLES
SEC. 308. (a) trailing cables used in coal mines shall meet the requirements established by the Secretary for flame-re-
sistant cables. Short-circuit protection for trailing cables shall be pro-
vided by an automatic circuit breaker or other no less effective
device approved by the Secretary of adequate currentinter
rcuopntninecgtincgadpeavciitcyes
in each ungrounded used to disconnect power
conductor. Dis from trailing ca
bIos shall be plainly marked and identified and such devices shall be equed or designed in such a manner that it can be determined by visual observation that the power is discon
nectedW. hen two or more trailing cables junction to the same
distribution center, means shall be provided to assure against
connecting a trailing cable to the wrong size circuit breaker.
One temporary splice may be made in any trailing cabie.
Such trailing cable may only be used for the next twenty-four
hour period. No temporary splice shall be made in a trailing
cable within twenty-five feet of the machine, except cable reel
equipment. temporary splices in trailing cables shall be made
in a workmanlike manner and shall be mechanically strong and
well insulated. Trailing cables or hand cables which have ex.
posed wires or which have splices that heat or spark under
load shall not be used. As used in thissubsection, the term
"splice" means the mechanical joining of one or more conduc
tors that have been severed. When permanent splice
in trailing cables are made,
they shall be
mechanically strong with adequate electrical conduc
tivity eafnfdecflteivxiebliylitiyn;sulated and sealed so as to exclude
moisture; and vulcanized or otherwise treated with suitable materi
als to provide flame.resistant qualities and good bonding
to the outer jacket. (fl trailing cables shall be clamped to machines in a manner
to protect the cables from damage and to prevent strain on
the electricat connections. Trailing cables shall be adequately
protected to prevent damage by mobile equipment.
(g) Trailing cable and power cable connections to junction
boxes shall not be made or broken under load.
GROUNDING
SEC. 307. (a) All metallic sheaths, armors, and conduits enclosing power conductors shall he electrically continuous throughout and shall be grounded by methods approved by an authorized representative of the Secretary. Metallic frames, casings, and other enclosures of electric equipment that can become "alive" through failure of insulation or by contact with energized parts shall be grounded by methods approved by an authonzed representative of the Secretary. Methods other than grounding which provide no less effective protection may be permitted by the Secretary or his autho-
rized representative. The frames of al) offtrack direct current machines and
the enclosures of r&ated detached components shall be effec. tively grounded, or otherwise maintained at no less safe volt. ages by methods approved by an authorized representative of the ecretary.
The frames of all stationary highvoltage equipment re ceiving power from ungrounded delta systems shall be grounded by methods approved by an authorized representative of the Secretary.
High.voltage lines, both on the surface and underground, shall be deenergized and grounded before work is performed on them, except that repairs may be permitted, in the case of energized surface high .voltage lines, if such repairs are made by a qualified person in accordance with procedures and safe. guards, including, kut not limited to, a requirement that the operator of such mine provide, test, and maintain protective devices in making such repairs, to be prescribed by the Secre. tary prior to the operative date of this title.
When not in use, power circuits underground shall be deenergized on idle days and idle shifts, except that rectifiers and transformers may remain energized.
UNDERGROUND HIGH-vOLTAGE DISTRIBUTION
SEC. 308. (a) Bigh-voltage circuits entering the underground area of any coal mine shall be protected by suitable circuit breakers of adequate interruptiri capacity which are properl tested and maintained as prescnbed by the Secretary. Suc breakers shall be equipped with devices to provide protection
against under.voltage, grounded phase, short circuit, and
overeurrent. (b) Highvoltage circuits extending underground and
supplying portable, mobile, or stationary high.voltage equipment shall contain either a direct or derived neutral which shall be grounded through a suitable resistor at the source
transformers, and a grounding circuit, originating at the grounded side of the grounding resistor, shall extend along with the power conductors and serve as a grounding conduc. tor for the frames of all high.voltage equipment supplied power from that circuit, except that the Secretary or his au.
thorized representative may permit ungrounded high.voltage circuits to be extended underground to feed stationary electn. cal equipment if such circuits are either steel armored or installed in grounded, riid steel conduit throughout their entire length, and upon his finding that such exception does not pose a hazard to the miners. Within one hundred feet of the point on the surface where high.voltage circuits enter the un derground portion of the mine, disconnecting devices shall be installed and so equipped or designed in such a manner that it can be determrned by visual observation that the power is dis. connected, except that the Secretary or his authorized representative may permit such devices to be installed at a greater distance from such area of the mine if he determines, based on existing physical conditions that such installation will be more accessible at a greater distance and will not pose any hazard to the miners.
55
The grounding resistor, where required, shall be of the proper ohmic value to limit the voltage drop in the grounding circuit external to the resistor to not more than 100 volts under fault conditions. The grounding resistor shall be rated for maximum fault current continuously and insulated from ground for a voltage equal to the phaseto-phase voltage of the system.
Six months after the operative date of this title, highvoltage, resistance rouuded systems shall include a fail safe ground check circuit to monitor continuously the grounding circuit to assure continuity and the fail safe grouid -check dr. cuit shall cause the circuit breaker to open when either the ground or pilot check wire is broken, or other iio less effective device approved by the Secretary or his authorized representative to assure such continuity, except that an extension of tame, not in excess of twelye months, may be permitted by the Secretary on a minebymrne basis if he determines that such equipment is not available.
(1) Underground high.voltage cables used in resistance grounded systems shall be equipped with metallic shields around each power conductor, with one or more ground conS ductors having a total crosssecUonal area of not less than onehalf the power conductor, and with an insulated internal or external conductor not smaller than No.8 (AWG) for the ground continuity check circuit.
(2) All such cables shall be adequate for the intendcd curS rent and voltage. Splices made in such cables shall provide contiiuity of all components.
(0 Couplers that are used with niediumvoltage or highvoitage power circuits shall be of the three-phase type with a full metallic shell, except that the Secretary may permit, under such guidelines as he may prescribe, no less effective couplers constructed of matenals other than metal. Couplers shall be adequate for the voltage and current expected. All exposed
metal on the metallic couplers shall be grounded to the
ground conductor in the cable. The coupler shall be constructed so that the ground check continuity conductor shall be broS ken first and the ground conductors shall be broken last when the coupler is being uncoupled.
Singlephase loads such as transformer- prim anes, shall be connected phase to phase.
All underground high-voltage transmission cables shall be installed only in regularly inspected aircourses and haulS ageways, and shall be covered, buried, or placed so as to af ford protection against damage, guarded where men regularly work or pass under them unless they are six and onehalffeet or more above the floor or rail, securely anchored, properly insulated, and guarded at ends, and covered, msulated, or placed to prevent contact with trolley wires and other lowS voltage circuits.
Disconnecting devices shall be installed at the beginning of branch lines in highvoltage circuits and equipped or de signed in such a manner that it can be determined by wsual observation that the circuit is deenergized when the switches are open.
U) Circuit breakers and disconnecting switches underground
56
shalJ be marked for identification. (k) In the case of highvoltage cables used as trailing cables,
temporary splices shall not be used and all permanent splices shall be made in accordance with section 306 (e) of this title. Terminations and spiices in all other highvoltage cables shalt be made in accordance with the manufacturer's specifications.
(I) Frames, supporting stnictures, and enclosures of stationS ary, portable, or mobile underground highvoltage equipment
and all high.voltage equipment supplying power to such
equipment receiwng power. from resistance grounded systems shall be effectively grounded to the highvoltage ground.
(m) Power centers and portable transformers shall be de energized before they are moved from one location to another, except that, when equipment powered by sources other than such centers or transformers is not available the Secretary may permit such centers and transformers to he moved while energized, if he determines that another equivalent or greater hazard may otherwise be created, and if they are moved un der the supervision of a qualified person, and if such centers and transformers are examined prior to such movement by such person and found to be grounded by methods approved by an authorized representative of the Secretary and otherwise protected from hazards to the miner. A record shall be kept of such examinations. Highvoltage cables, other than trailing cables, shall not be moved or handled at any time while energized, except that, when such centers and trans. formers are movcd while energized as permitted under this subsection, energized high-voltage cables attached to such centers and transformers may be moved only by a qualified person and the operator of such mine shall require that such person wear approved and tested insulated wireman's gloves.
UNDERGROUND LOW. AND MEDIUM-VOLTAGE ALTERNATING CURRENT CIRCUITS
SEC. 309. (a) Low- and mediurn.voltage power circuits servO ing threehase alteniating current equipment shall be protect-
ed by suitable circuit breakers of adequate interrupting ca pacity which are properly tested and maintained as prescribed by the Secretary. Such breakers shall be equipped with devices to provide protection against undervoltage, grounded phase short circuit, and over.current.
(b) Low. and mediumvoltage three-phase alternating-curS rent circuits used underground shall contain either a direct or derived neutral which shall be grounded through a suitable resistor at the power center, and a grounding circuit, ongrna ting at the grounded side of the grounding resistor, shall ex tend along with the power conductors and serve as a groundS ing conductor for the frames of all the electncal equipment supplied power from that circuit, except that the Secretary or his authorized representative may permit ungrounded lowand mediumvoltage circuits to be used underground to feed
ssutechelsatartmioonareryd eolercitnrisctaallleeqduiipnmreonutnifdseudchngcdircsutietes lacreoenidthueirt
throughout their entire length. The grounding resistor, where
required, shall be of the proper ohmic value to limit the ground fault current to 25 amperes. The grounding resistor
57
shall lie rated for maximum fault current continuously and insulated from ground for a voltage equal to the phase-tophase voltage of the system.
(e) Six months after the operative date of this title, low- and medium-voltage resistance grounded systems shall include a
fail safe round check circuit to monitor continuously the grounding circuit to assure continuity which ground check
circuit shall cause the circuit breaker to open 'when either the ground or pilot check wire is broken, or other no less effective device approved by the Secretary or his authorized representative to assure such continuity, except that an extension of time, not in excess of twe)ve months, may be permitted by the Secretary on a mine-by-mine basis if he determines that such equipment is not available. Cable couplers shall be constructed so that the ground check continuity conductor shall be broken first and the ground conductors shall be broken last when the coupler is bMng uncoupled.
Disconnecting devices shall be installed in conjunction with the circuit breaker to provide visual evidence that the power is disconnected. Trailing cables for mobile equipment shall contain one or more Eround conductors having a cross sectional area of not less than one-half the power conductor, and, stx months after the operative date of this title, an insulated conductor for the round continuity check circuit or other no Jess effective device approved by the Secretary or his authorized representative to assure such continuity, except that an extension of time, not n excess of twelve months may be permitted by the Secretary on a mine-by-mine basis if he determines that such equipment is not available. Splices made in thecables shaH provide continuity of all components.
Single phase loads shall be connected phase to phase. (1) Circuit breakers shall be marked for identification. (g) Trailing cables for medium voltage circuits shall include grounding conductors, a ground check conductor, and ground metallic shields around each power conductor or a grounded metallic shield over the assembly, except that on equipment employing cable reels, cables without shields may be used if the insulation is rated 2,000 volts or more.
TROLLEY WIREs AND TROLLEY FEEDER WIRES
SEC. 310. (a) Trolley witS and trolley feeder wires shall be provided with cutout switches at intervals of not more than 2,000 feet and near the beginning of all branch lines.
(b) Trolley wires and trolley feeder wires shall be provided with overcurrent protection.
(c) Trolley wires and trolley feeder wires, high-voltage cables and transformers shall not be located inby the last open crosscut and shall be kept at least 150 feet from pillar work-
ings. (d) Trolley wires, trolley feeder wires, and bare signal wires
shall be insulated adequately where they pass through doors and stoppiiigs and where they cross other power wires and cables. Trolley wires and trolley feeder wires shall be guarded adequately (1) at all points where men are required to work or pass regularly under the wires; (2) on both sides of all doors
58
and stoppings and (3) at man-trip stations. The Secretary or his authorized representative shall speedy other conditions where trolley wires and trolley feeder wires shaH be adequately protected to prevent contact by any person, or shall require the use of improved methods to prevent such contact. Temporary guards shall be provided where trackmenand other persons work in proximity to trolley wires and trolley feeder
Wires. FIRE PROTECTION
SEc. 311. (a) Each coal mine shall be provided with suitable firefighting equipment adapted for the size and conditions of the mine. The Secretary shall establish minimum requirements for the type, quality and quantity of such equipment, and the interpretations of the Secretary or the Direetor of the Bureau of Mines relating to such equipment in effect on the operative date of this title shall continue in effect until modified or superseded by the Secretary. Alter every blasting operation an examination shail be made to determine whether fires have been started.
Underground storage places for lubricating oil and grease shall be of fireproof construction. Except for specially prepared materials approved by the Secretary, Iubricatrng oil
and grease kept In all underground areas in a coal mine shall be in fireproof, closed metal containers or other no less effective containers approved by the Secretary.
Underground transformer stations, battery-charging stations, substations, compressor stations, shops, and permanent pumps shall be housed in fireproof structures or areas. Air currents used to ventilate structures or areas enclosing electrical installations shall be joursed directly into the return. Other underground structures installed iii a coal mine as the Secretary may prescribe shall be of fireproof construc-
hon. AU welding, cutting, or soldering with arc or flame in all
underground areas of a coal mine shall whenever practicable, be conducted in fireproof enclosures. *elding, cuttmg or soldering with arc or flame in other than a fireproof encksure shall be done under the supervision of a qualified person who shall make a diligent search for fire during and after such operations and shall, immediately before and during such operations, continuously test for methane with means approved by the Secretary for detecting methane. Weldrng, cutting, or soldering shall not be conducted in air that contains 1.0 volume per centum or more of methane. Rock dust or suitable fire extinguishers shall he immediately available during such welding, cutting, or soldering.
Within one year alter the operative date of this title, fire suppression devices meeting specifications prescribed by the Secretary shall be installed on unattended underKround equipment and suitable fire-resistant hydraulic fluids approved by the Secretary shall be used in the hydraujic systems of such equipmeut. Such fluids shall be used in the hydraulic systems of other underground equipment unless fire suppression devices meeting specifications prescnbed by the Secretary are installed on such equipment.
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ctiva(el1ly)mDaeceatlnuusagteae-pdtypvbroeyvwreisdaetbeiyrnsthtpeermnSyuesecrorarettfuaorraeym, oofrgceoontnheterroarltlnoinorgsleafisruesto,emsfhfaeatclilbe installed at main and secondary belt-conveyor drives. Where sprays or foam generators are used they shall supp!y a sufficient quantity of water or foam to control fires.
Underground belt conveyors shall be eouioped with slippage and sequence switches. The Secretary shall, within sixty aays after the operative date of this title, requfre that devices be installed on all such belts which will give a warning automatically when a fire occurs on or near such belt. The Secre tary shall prescribe a schedule for installing fire suppression devices on nelt hautageways.
On and kiter the perative date of this ttJe, all conveyor belts acquired for use underground shall meet the requirements to be established by the Secretary for flame-resistant conveyor belts.
MAPS
SEC. 812. (a) The operator of a coal mine shall have ma fireproof repository located in an area on the surface of the mine chosen by the mine operator to minimize the danger of des- truction by fire or other hazard, an accurate and up-to-date map of such mine drawn on scale. Such map shall show the
active workings, all pillared, worked out, and abandoned
areas, except as provided in this section, entries and aircours es with the direction of airflow inthcated by arrows, eontour lines of all elevations, elevations of all main and cross or side entries7 dip of the coalbed, escapeways, adjacent mine workS ings within one thousand feet, mines above or below, water pools above, and either producing or abandoned oil and gas wells located within five hundred feet of such mine and any underground area of such mine, and such other information as the Secretary may require. Such map shall identify those areas of the mine which have been pillared, worked out or abandoned whrnh are inaccessible or cannot be entered salely and on which no information is available. Such map shall be made or certified bya registered engjneer or a registered sur veyor of the State in which the mine is located. Such map - shall be kept up to date by temporary notations and such map shall be revised and supplemented at intervals prescribed by the Secretary on the basis of a survey made or certilied by such engineer or surveyor.
(b) The coal mine map and any revision and supplement thereof shall be available for inspection by the Secretary or his authorized representative, by coal mine inspectors of the State rn whth the mtne n toc2Xed, by wmers in the mine and their representatives and by operators of adjacent coal mines and by pesons owning, leasing, or residing on surface areas of stic'h mines or areas adjacent to such mines. The operator shall furniBh to the Secretary or his authorized representa.
r tive and to the Secretary of Bouthng and Urban Development, upon request, one or more copies of such map and any revi'TI sion and supplement thereof. Such map or reviston and sup-
plement thereof shall be kept confidential and its contents
z
CC
C,,
03
O3
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shafl not be divulged to any other person, exceyt to the extent
necessary to carry out the provisions of this Act and in
connection with the fuuctorss1 and reponsibilities of the Secretary of Housing and Urban Development.
(c) Whenever an operator pennanently closes or abandons a coat mine, or temporarily closes a coal mine for a period of more than ninety days, he shall promptly notify the Secretary of such closure. Withrn sixty days of the permanent closure or abandonment of the mine, or, when the mine is temporarily closed, upon the expiration of a period of ninety days from the date of closure, the operator shalt Me with the Secretary a copy of the mine map revised and supplemented to the date of the closure. Such copy of the 'nine inp shil be certified by a
registered surveyor or registered engineer of the State in which the tame is located and shall be available for public
inspection.
BLASTING AND EXPLOSIVES
SEC. 313. (a) Black blasting powder shall not be stored or used underground. Mudcaps (adohes} or other unconfined shots shall not be fired underground.
Explosives and detonators shall be kept in separate conS
taners until immediately before blasting. In underground anthracite mines, (1) mudcaps or other open, unconfined shake shots may be (fred, if restricted to battery starbng when methane or a fire hazard is not present, snd if it is oth
erwise impracticable to start the battery; (2) open, unconfined shake shots rnpitching veins may be fired, when no methane or fire hazard is present, if the taking down of loose hanging catl, by 4ther mans s tao hazardous; and (3) tests for meth ane shall be made immediately before such shots are fired and if 1.0 volume per centum or more of methane is present, when tested, such shot shall not be made until the methane content is reduced below 1.0 volume per centum.
Except as provided in this subsection, in all underground areas of a coal mine only permissible explosives, electric detonators of proper strengths and permissible blasting devices shall be used and all explosives and blasting devices shall be used in a permissible manner. Pennissble explosives shall be fired only with permissible shot firi units. Only incombustible materials shall be used for stemming boreholes. The Secretary may, under such safeguards as he may prescribe, permit the firing of more than twenty shots and allow the use of nonpermissible explosives in. sinking shafts and slopes from the surface i-n rock. Nothing in this section shall prohibit the use of compressed air b'asting.
Explosives or detonators carried anywhere underground in a coal mine by any person shall be in containers construct. ed of non-conductive material, maintained in good condition, and kept closed.
Explosives or detonators shall be transported in special closed containers (I) in cars moved by means of a locomotive or rope, (2) on belts, (3) in shuttle cars or (4) in equipment de signed especially to transport such explosives or detonators.
(fl When .supplies of explosives and detonators for use in one or more working sections are stored underground, they
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shall be kept in section boxes or magazines of substantial construction with no metal exposed on the inside, located at least twenty-five feet from roadways and power wires, and in a dry, well rock-dusted location protected from falls of rGof, except in pitching beds, where it is not possible to comply with the location requirement, such boxes shall be p'aced in niches cut into the solid coal or rock.
(g) hcplosives and detonators stored in the working places shall be kept in separate closed containers which shall be located out of the line of blast and not less than fifty feet from the working face and fifteen feet from any pipeline, powerline rail, or conveyor, except that, if kept in niches in the rib, the distance from any pipeline, powerline, rail, or conveyor shall be at least five feet. Such explosives and detonators when stored, shall be separated by a distance of at least five feet.
HOISTING AND MANTRIPS
SEC. 314 (a) Every hoist used to transport persons at a coal mine shall be equippd with overspeed, overwind, and automatic stop controls. Every hoist handling platforms, cages, or other devices used to transport persons shall be equipped with brakes capable of stopping the fully loaded platform, cage, or other dewce; with hoisting cable adequately strong to sustain the fully loaded platform, cage, or other device; and have a proper margin of safety. Cages, platforms, or other devices which are used to transport persons in shafts and slopes shall be equipped with safety catches or other no less effective devices approved by the Secretary that act quickly and effectively in an emergency, and such catches shal] be tested at least once every two months. Hoisting equipment, including automatic elevators, that is used to transport persons shall be examined daily. Where persons are transported into, or out of, a coal mine by hoists, a qualified hoisting engineer shall be on duty while any person is underground, except that no such engineer shall be required for automatically operated cages, platforms, or elevators.
Other safeguards adequate, in the judgment of an authorized representative of the Secretary, to minimize hazards with respect to transportation of men and materials shall be provided.
Hoists shall have rated capacities consistent with the loads handled and the recommended safety factors of the ropes used. An accurate and reliable indicator of the position of the cage, platform, skip, bucket, or cars shall be provided.
There shall be at least two effective methods approved by the Secretary of signaling between each of the shaft stations and the hoist room, one of which shall be a telephone or speaking tube.
Each locomotive and haulage ear used in an underground coal mine shall be equipped with automatic brakes, where space permits. Where space does not permit automatic
brakes, locomotives and haulage cars shall be subject to speed reduction gear, or other similar devices approved by the Secretary which are designed to stop the locomotives and haulage cars with the proper margin of safety.
(F) All haulage equipment acquired by an operator of a coal
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mine on or after one year after the operative date of this tide shall be equipped with automatic couplers which couple by impact ann uncouple without the necessity of persons going between the ends of such equipment. All haulage equipment without automatic couplers In use in a mine on the operative date of this title shall also be so equipped within four years after the operative date of this title.
EMERGENCY ShE LTERS
SEC. 315. The Secretary or an authorized representative of the Secretary may prescribe in any coal mine that rescue chambers, properly sealed and ventilated, be erected at suitable locations in the mine to which persons may go in case of an emergency for protection against hazards, Such chambers shall be properly equipped with first aid materials, an adequate supply of air and self-contained breathing equipment an independent communication system to the surface, and proper accommodations for the persons while awaiting rescue, and such other equipment as the Secretary may require. A plan for the erection, maintenance, and, revisions of such chambers and ,the training of the miners in their proper use shall be submitted by the operator to the Secretary for hs approval.
COMMUNICATIONS
SEC. 316. Telephone service or equivalent two-way communication facilities, approved by the Secretary or his authorized representative, shall be provided between the surface and each landing of main shafts and slopes and between the surface and each working section of any coal mine that is more than one hundred feet from a portal.
MISCELLANEOUS
SEC. 317. (a) Each operator of a coal mine shall take reasonable measures to locate oil and gas wells penetrating coalbeds or any underground area of a coal mine. When located, such operator shall establish and maintain barriers around such oil and gas wells in accordance with State laws and regulations except that such barriers shall not be less than three hundred feet in diameter, unless the Secretary or his authorized representative permits a lesser barrier consistent with the applicable State laws and regulations where such lesser barrier will be adequate to protect against hazards from such wells to the miners in such mine, or unless the Secretary or his authorized representative requires a greater barrier where the depth of the mine, other geologic conditions, or other factors warrant such a greater barrier.
(b) Whenever any working place approaches within fifty feet of abandoned areas in the mine as shown by surveys made and certified by a registered engineer or surveyor, or within two hundred feet of any other abandoned areas of the mine which cannot be inspected and which may contain dangerous accumulations of water or gas, or within two hundred feet of any workings of an adjacent mine, a borehole or bore-
63
holes shall be drilled to a distance of at least twenty feet in advanceof the working face of such working place and shall he continually maintained to a distance of at least ten feet in advance of the advancing working face. When there is more than one borehole, they shall be drilled sufficiently close to each other to insure that the advancing working face will not accidentally hole through into abandoned areas or adjacent mines. Boreholes shall also be drilled not more than eight feet apart in the rib of such working place to a distance of at least twenty feet and at an angle of forty-five degrees. Such rib holes shall be drilled in one or both ribs of such working place az may be necessary for adequate protection of miners in such
place.
No person shall smoke, carry smoking materials, matches, or lighters underground3 or smoke in or around oil houses, explosives magazines, or other surface areas where such practice may cause a fire or explosion. The operator shall institute a program, approved by the Secretary, to Insure that an person entering the underground area of the mine does not carry smoking materials, matches, or lighters.
Persons underground shall use only permissible electric lamps approved by the Secretary for portable illumination. No open flame shall be permitted in the underground area of any coal mine, except as permitted under section 311 (d) of this title.
Within nine months after the operative date of this title the Secretary shall propose the standards under which all working places ma mine shall be illuminated by permissible lighting, within eighteen months after the promulgation of such standards, while persons are working in such plaees. suIbfs)eUct)i.oEnx, caetplet aasstptwroovisdeepdarinatpeaarnadgrdaipshtisn(c2t)traanvdel(a3b)loefptahsissageways which are maintained to insure passage at all times of any person, including disabled persons, and which are to be designated as escapeways, at least one of which is ventilated with intake air shall be provided from each working section continuous to the surface escape drift opening, or continuous to the escape shaft or slope facilities to the surface, as appropriate, and shall be maintained in safe condition and properly marked. Mine openings shall be adequately protected to prevent the entrance into the underround area of the mine of surface fires, fumes, smoke, and flood water. Escape facilities approved by the Secretary or his authorized representative, properly maintained and frequently tested shall be present at or in each escape shaft or s)ope to allow all persons, including disabled persons, to escape quickly to the surface in the event of an emergency.
When new coal mines are opened, not more than twenty miners shall be allowed at any one time in any mine until a connection has been made between the two mine openings, and such connections shail be made as soqn as possible.
When only one mine opening is available, owing to final mining of pillars, not more than twenty miners shall be allowed in such mine at any one time, and the distance between
the mine opening and working face shall not exceed five hundred feet.
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In the case of all coal mines opened on or after the operative date of this title, and in the case of all new working sections opened on or after such date in mines opened pnor to such date, the escapeway recuired by this section to l,e ventilated with intake air shall be separated from the belt and trolley haulage entries of the mine for the entire length of such entries to the beginning of each working secflon, except that the Secretary or his authorized representative may permit such separation to be extended for a greater or lesser distance so long as such extension does not pose a hazard to the
minerAs.fter the operative date of this title, all structures erected on the surface within one hundred feet of any mine
opening.shall be of fireproof construction. Unless structures existing on or prior to such date which are located within one hundred feet of any mine opening are of such construction, fire doors shall be erected at effective points in mine opelings th prevent smoke or fIre from outside sources endangering miners underground. These doors shall be tested at least monthly to insure effective operation. A record of such tests shall be kept in an area on the surface of the mine chosen by the operator to minimize the danger of destruction by fire or other hazard and shall be available for inspection by interested persons.
Adequate measures shall be taken to prevent methane and coat dust from accumulating in excessive concentrations in or on surface coal-handling facilities, but In nD event shall methane be permitted to accumulate in concentrations in or on surface coal-handling facilities in excess of limits established for methane by the Secretary within one year after the operative date of this title. Where coal is dumped at or near air-intake Openings, provisions shall hc made to avoid dust from entenng the mine.
Every operator of a coal mine shall provide a program, approved by the Secretary, of training and retraining of both qualified and certified persons needed to carry out functions prescribed in this Act.
An authorized, representative of the Secretary may require in any coal mine where the height of the coalbed- permits that electric face equipment, including shuttle cars, be provided with substantially constructed canopies or cabs to protect the miners operating such equipment from roof falls and from rib and face rolls.
On and after the operative date of this title, the opening of any coal mine that is declared inactive by its operator or is permanently closed or abandoned for more than ninety days, shall be sealed by the operator in a manner prescnbed by the Secretary. Openings of all other mines shall be adequately protected in a manner prescnbed by the Secretary to prevent entrance by unauthorized persons.
(I) The Secretary may require any operator to provide adequate facilities for the miners to change from the clothes worn underground, to provide for the storing of such clothes from shift to shift, and to provide sanitary and bathing facilities. Sanitary toilet facilities shall be provided in the active workings of the mine when such surface facilities are not
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readily accessible to the activi workings. Each operator shall make arrangements in advance for
obtaining emergency medical assistance and transportation for injured persons. Emergency communications shall be provided to the nearest point of assistance. Selected agents of the operatot' shall be trained in first aid and first aid training shall be made available to all miners. Each coal mine shall have an adequate supply of first aid equipment located on the surface, at the bottom of shafts and slopes, and at other strategic locations near the working faces. Jn fulfilling each of the requirements of this subsection, the operator shall meet at least minimum requirements prescribed by the Secretary of Health, Education, and Welfare. Within two months after the operative date of this title, each operator shall file with the Secretary a plan setting forth in such detail as the Secretary may require the manner in which such operator has fulfilled the requirements in this subsection.
A self-rescue device approved by the Secretary shall be made available to each miner by the operator which shall be adequate to protect such miner for one hour or longer. Each operator shall train each miner in the use of such device.
The Secretary shall prescribe improved methods of assuring that miners are not exposed to atmospheres that are deficient in oxygen.
Each operator of a coal mine shall establish a check-in and check-out system which will provide positive identification of every person underground, and will provide an accurate, record of the persons in the mine kept on the surface it a place chosen to minimize the danger of destruction by fire or other hazard. Such record shall bear a number identical to an identification check that is securely fastened to the lamp belt worn by the person underground. The identification check shall be made of a rust resistant metal of not less than sixteen gauge.
Ihe Secretary shall require, when technologically feasible, that devices to prevent and suppress ignitions be installed on electric face cutting equipment
Whenever an operator mines coal from a coal mine opened after the operative date of this title, or from any new working section of a mine opened prior to such date, in - a-manner that requires the construction, operation, and maintenance of tunnels under any river, stream, lake, or other body of water, that is, in the judgment of the Secretary, sufficiently large to constitute a hazard to miners, such operator shall obtain a permit from the Secretary which shall include such terms and conditions as he deems appropriate to protect the safety, of miners working or passing throu?h such tunnels from cave-ins and other hazards. Such permits shall require, in accordance with a plan to be approved by the Secretary, that a safety zone be established beneath and adjacent to
such body of water. No plan shall be approved unless there is a minimum of cover to be determined by the Secretary, based on test holes drilled by the operator in a manner to be prescribed by the Secretary. No such permit shall be required in the case of any new working section of a mine which islocated under any water resource reservoir being constructed by a
66
Federal agency ofl the date of enactment of this Act, the oper-
ator of which is required by such agency to operate in a man-
ner that adequately protects the safety of miners working in
such section from cave-ins and other hazards.
Cs) An adequate supply of potable water shall be provided
for drinking purposes in the active workings of the mine, and
such water shall be carried, stored, and otherwise protectedln
sanitary containers.
-
(t) Within one year after the operative date of this title, the
Secretary shall propose standards for preventing explosions
from explosive gases ciher than methane and for testing for
accumulations of such gases.
DEFINITION5
SEc. 318. For the purpose of this title and title LI of this Act, the term
(a) "certified" or "registered" as applied to any person means a person certified or registered by the State in which the coal mine is located to perform duties prescribed by such titles, except that, in a State where no program of certification or registration is proyided or where the program does not meet at least minimum Fedeal standards established by the Secretary, such certification or registration shall be by the Secretary;
(b) "qualified person" means as the context requires, an individual deemed' qualified by the Secretary
and designated by the operator to make test and examinations required by thjs Act; and
an individual deemed, in accordance with minimum requirements to be established by the Secretary, qualified by training, education, and experience, to perform electrical work, to maintain electrical equip ment, and to conduct examinations and tests of all electrical equipment; (c) "permissible as applied to
equipment used in the operation of a coal mine, means equipments other than permissible electric face equipment, to which an approval plate, label, or other device is attached as authorized by the Secretary and which meets specifications which are prescribed by the Secretary for the construction and maintenance of such equipment and are designed to assure that such equipment will not cause a mine explosion or a mine fire,
explosives, shot firing units, or blasting devices used in such mine, means explosives, shot finng units, or .blastin devices which meet specifications which are prescnbed by the Secretary, and
the manner of use of equipment or explosives, shot firing units, and blasting devices, means the manner of use prescribed by the Secretary; (d) 'rock dust" means pulverized limestone, dolomite, gypsum, anhydrite, shale, adobe, or other inert material, preferably light colored, 100 per centum of which will pass through a sieve having twenty meshes per linear inch and
67
70 per centum or more of which will pass through a sieve having two hundred meshes er linear inch; the particles of which when wetted and dned will not cohere to form a cake which will not be dispersed into separate particles by a light blast of air; and which does not contain more than 5 per centum of combustible matter or more than a total of 4 per centum of free and combined silica (SiO,), or, where the Secretary finds that such silica concentrations are not available, which does not contain more than 5 per centum of free and combined silica
(e) "anthracite" means coals witl a volatile ratio equal to 0.12 or less;
"volatile ratio" means volatile matter content divid ed by the volatile matter plus the fixed carbon;
() (1) "working face" means any p!ace in a coal mine in which work of extracting coal from its natural deposit in the earth is performed during the mining cydle,
"working place" means the area of a coal mine inby the last open crosscut,
"working section" means all areas of the coal mine from the loading point of the section to and including the working faces,
"active workings" means any place in a coal mine where miners are normally required to work or travel; --
"abandoned areas" means sections, panels, and oth
er areas that are not ventilated and examined in the
manner required for working places under section 303 of this title;
"permissible" as applied to electric face equipment means all electrically operated equipment taken into or used inby the last qpen crosscut of an entry or a room of any coal mine the electrical parts of which, including, but not limited to, associated electrical equipment, components, and accessories, are designed, constructed, and in stalled, in accordance with the specifications of the Secre tary, to assure that such equipment will not cause a mine explosion or mine fire, and the other features of which are designed and constructed, in accordance with the specifi catthns of theSecretary, to prevent, to the greatest extent possible, other accidents in the use of such equipment; and the re&ulations of the Secretary or the Director of the Bureau of Mines in effect on the operative date of this ti tIe relating to the requirements for investigation, testing, approvni, certification, and acceptance of such equipment as permissible shall continue in effect until modified or superseded by the Secretary except that the Secretary shall provide procedures, including, where feasible, testS ing, approval, certification, and acceptance in the field by an authorized representative of the Secretary, to facilitate compliance by an operator with the requirements of section 305(a) of this title within the periods prescribed therein;
"low voltage" means up to and including 660 volts; "medium voltage" means voltages from 661 to 1,000 volts; and "high voltae" means more than 1 000 volts;
(3) "coal mine' includes areas of ajoining mines connected underground.
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TITLE JVBLACK LUNO BENEFiTS
PART AGENERAL SEC. 401. Congress finds and declares that there are a signif-
icant number of coal miners living today who are totally disa bled due to pncuwoconiosis arising out of empoynient in one or more of the Nation's underground coal mines; that there are a number of survivors of coal miners whose deaths were due to this disease; and that few States provide benefits for death or disability due to this disease to coal miners or their surviving dependents. It is, therefore, the purpose of this title to provide benefits, in cooperation with the States, to coal mjners who are totally disabled due to pneumoconiosis and to the surviving dependents of miners whose death was due to such disease; and tc! ensure that in the future adequate benefits are provided to coal miners and their dependents in the event of their death or total disability due to pneunioconiosis.
SEC. 402. For purposes of this titkThe term "dependent" means a wife o child who is a
dependent as that term is defined for purposes of section 8110 of title 5, United States Code.
The tetrn "pneumoconiosis" means a chronic dust disease of the lung arising out of employment in an underground coal mine.
The term "Secretary" where used in part B means the Secretary of Health, Education, and Welfare, and where used in part C means the Secretary of Labor.
The term "ipiner" means any individual who is or was emplqyed in an underground coal mine.
The term "widow" means the wife living with or dependent for support on the decedent at the time of his death7 or living apart for reasonable cause or because of his desertion, who has not remarried.
(fl The term "total disability" has the meaning given it b regulations of the Secretary of Health, Education, and We fare, but such regulations shall not provide more restrictive criteria than those applicable under section 223(d) of the Social SecurityAct.
PART BCLAIMS FOR BENEFITS fILED ON OR BEFORE DECEMBER 31, 1972
SEC. 411. (a) The Secretary shall, in accordance with the provisions of this part, and the regulations promu)gated by him under this part, make payments of benefits in respect of total disability of any miner due to pneumoconiosis, and in respect of the death of any m1ner whose death was due to
pneumoconiosis.
(b) The Secretary shall by regulation prescribe standards for determining for purposes of section 4ll(a) whether a miner is totally disabled due to pneumoconiosis and for deterS mining whether the death of a miner was due to pneunlocon. josis. Regulations required by this subsection shall be promul. gated and published in the Federal Register at the earliest practicable date after the date of enactment of this title, and in no event later than the end of the third month following
69
the month in which this title is enacted. Such regWations may be modified or additional regulations promulgated from time to time thereafter.
(c) For purposes of this section if a miner who is suffering or suffered from pneumo.
coniosis was employed for ten years or more in one or more underground coal mines there shall be a rebuttable presumption that his pneumoconiosis arose out of such employment;
if a deceased miner was employed for ten years or more in one or more underground coal mines and died from a respirable disease there shall be a rebuttable pro. sumption that his death was due to pneumoconiosis; and
(8) if a miner is suffering or suffered from a chronic dust disease of the lung which (A) when diagnosed by chest roentgenogram, ywlds one or more large opacities (greater than one centimeter in diameter) and would be classified in category A, B, or C in the International Clas. sification of Radiographs of the Pneumoconioses by the International Labor Organization, (B) when diagnosed by biopsy or autopsy, yields massive lesions in the lung, or (C) when diagnosis is made .by other means, would be a condition which could reasonably be expected to yield results described in clause (A) or (B) if diagnosis had been made in the manner prescribed in clause (A) or (B), then there shall be an irrebuttable presumption that he is to.
tally disabled due to pneumoconiosis or that his death was due to pneumoconiosis, as the case may be. (d) Nothing in subsection (c) shall be deemed to affect the applicability of subsection (a) in the case of a claim where the presumptions provided for therein are inapplicaWe. SEc. 412. (a) Subject to the provisions of subsection (b) of this section, benefit payments shall be made by the Secretary under this part as follows:
In the case of total disability of a miner due to pneumo coniosis, the disabled miner shall be paid benefits during the disability at a rate equal to 50 per centum of the minimum monthly payment to which a Federal employee in grade GS2, who is totally disabled, is entitled at the time of payment under chapter 81 of title 5, United States Code.
In the case of death of a miner due to pneumoconiosis or of a miner receiving benefits under this part, benefits shall be
paid to his widow (if any) at the rate the deceased miner
would receive such benefits if he were totally disabled. In the case of an individual entitled to benefit payments
under clause (1) or (2) of this subsection who has one or more dependents, the benefit payments shall be increased at the rate of 50 per centum of such benefit payments, if such indivi. dual has one dependent, 75 per centum if such individual has two dependents, and 100 per centum if such individual has three or more dependents.
(b) Notwithstanding subsection (a), benefit payments under this section to a miner or his widow shall be reduced, on a monthly or other appropriate basis, by an amount equal to any payment received by such miner or his widow under the workmen's compensation, unemployment compensation, or
70
disability insurance laws of his State on account of the disa bility of such miner, and the amount by which such payment would be reduced on account of excess earnings of such miner under section 203(b) through (1) of the Social Security Act if the amount paid were a benefit payable under section 202 of such Act.
(c) Benefits payable under this part shall be deemed not to be income for purposes of the Internal Revenue Code of
1954.
SEC. 413. (a) Except as otherwise provided in section 414 of this part, no payment of benefits shaH be made under this part except pursuant to a claim fi'ed therefor on or before December 31, 1972, in such manner, in such form, and containS trig such information, as the Secretary shall by regulation prescribe.
In carrying out the provisions of this part, the Secretary shall to the maximum extent feasible (and consistent with the provisions of this part) utilize the personnel and procedurs he uses in determining enhtlement to disability insurance benefit
payments under section 223 of the Social Security Act.
Claimants under this part shall be reimbursed for reasonable medical expenses incurred by them in establishing their claims. For purposes of determining total disability under this part, the provisions of subsections (a), (b), (c), (d), and (g) of section 221 of such Act shall be applicable.
No claim for benefits under this section shall be consid ered unless the claimant has also filed a claim under the ap plicable State workmen's compensation law prior to or at the same time his claim was filed for benefits under this section; except that the foregoing provisions of this paragraph thall not apply in any case in which the filing of a claim under such law would clearly be futile because the period within which such a claim may be filed thereunder has expired or because pneumoconiosis is not compensable under such law, or in any other situation in which, in the opinion of the Secretary, the filing of a claim would clearly be futile.
SEC. 414. (a) No claim for benefits under this part on account of total disability of a miner shall be considered unless it is filed on or before December 31, 1972, or, in the case of a claimS ant who is a widow, within six months after the death of her husband or by December31, 1972, whichever is the later.
No benefits shall be paid under this part after December 31, 1972, if the claim therefor was filed after December 31, i971.
No benefits under this part shall be payable for any pe nod prior to the date a claim therefor.is filed.
No benefits shall be paid under this part to the residents of any State which, alter the date of enactment of this Act, reduces the benefits payable to persons eligible to receive benefits under this part, under its State laws which are appli cable to its general work force with regard to workmen's com pensation, unemployment compensation, or disability insur
ance.
No benefits shall be payable to a widow under this part on account of the death of a miner unless (1) benefits under this part were being paid to such miner with respect to disa-
71
bility due to pneumoconiosis prior to his death, or (2) the
death of such miner occurred prior to January 1, 1973.
PART C-CLAIMS FOR BENEFITS AFTER DECFiMBER 31, 1972
SEC. 421. (a) On and after January 1, 1913, any claim for benefits for death or total disability due to pneumoconiosis shall be filed pursuant to the applicable State workmen's compensation law, except that during any period when miners or their surviving widows are not covered by a State work- men's compensation law which provides adequate coverage for pneumoconiosis they snail be entitled to claim benefits under this part.
(b) (1) For purposes of this section, a State workmen's compensation law shall not be deemed to provide adequate coverage for pneumoconiosis during any penod unless it is included in the list of State laws found by the Secretary to
provide such adequate coverage during such penod. The Sec- -retary shall, no later than October 1, 1972, publish in the Federal Register a list of State workmen's compensation laws which provide adequate coverage for pneumconiosis and shall revise and republish in the Federal Register such list from time to time, as may be appropriate to reflect changes in such State laws due to legislation or judicial or administrative interpretation.
(2) The Secretary shall include a State workmen's compensation law on such list dunng any period only if he finds that during such period under such law-
benefits must be pMd for total disability or death of a miner due to pneumoconiosis;
the amount of such cash benefits is substantially equivalent to or greater than the amount of benefits pre-
scribed by section 412(a) of this title; the standards for determining death or total disabil-
ity due to pneumoconiosis are substantially equivalent to those established by section 411, and by the regulations of the Secretary of Health, Education, and Welfare promulgated therepnder;
any claim for benefits on account of total disability or death of a miner due to pneumoconiosis is deemed to be timely filed if such claim is filed within three years of the discovery of total disability due to pneumoconiosis, or the date of such death, as the case may be;
there are in effect provisions with respect to prior and successor operators which are substantially equivalent to the provisions contained in section 422(1) of this part; and
there are applicable such other provisions, regulations or interpretations which are conthstent with the provisions contained in l'ublic Law 803, 69th Congress (44 Stat. 1424, approved March 4, 1927), as amended, which are applicable under section 422(a), but are not inconsistent with any of the criteria set forth in subparagraphs (A) through (E) of this paragraph, as the Secretary, in accordance with regulations promulgated by him, deter-
72
mines to be necessary or appropriate to assure adequate conipensation for total disability or death due to pneumo-
coniosis.
The action of the Secretary in including or failing to include any State workmen's compensation law on such list shall be subject to judicial review exclusively in the United States court of appeals for the circuit in which the State is located or the United States Court of Appeals for the District of Colum-
bia. SEC. 422. (a) During any period after December 31, 1972, in
which a State workmen's compensation law is not included on the list published by the Secretary under section 421(b) of this part, the provisions of Public Law 803, 69th Congress (44 Stat. 1424, approved March 4, 1927), as amended (other than the provisions contained in sections 1, 2, 3, 4, 7, 8, 9, 10, 12, 13, 29 30, 31, 32, 33, 37, 38, 41, 43, 44, 45, 46, 47, 48, 49, 50, and 51 thereof) shall (except as otherwise provided in this subsection and except as the Secretary shall by regulation otherwise provide), be applicable to each operator of an underground coal mine in such State with respect to death or total disability due to pneumoconiosis arising out of employment in such mine. In administering this part, the Secffitary is authorized to prescribe in the Federal Register such additional provisions, not inconsistent with those specifically excluded by this subsection, as he deems necessary to provide for the payment of benefits by such operator to persons entitled thereto as provided in tffis part and thereafter those provisions shall be applicable to such operator.
During any such period each such operator shall be liable for and shall secure the payment of benefits, as provided in this section and section 423 of this part.
Benefits shall be paid during such period by each such operator under this section to the categones of persons entitled to benefits under section 412(a) of this title in accordance with the regniations of the Secretary and the Secretary of Health, Education, and Welfare applicable under this section: Provided, That, except as provided in subsection (i) of this section, no benefit shall be payable by any operator on account of death or total disability due to pneumoconiosis which did not arise, at least in part, out of employment in a mine during the period when it was operated by such operator.
Benefits payable under this section shall be paid on a monthly basis and, except as otherwise provided in this section, such payments shall be equal to the amounts specified in
section 412(a) of this title. No payment of benefits shall be required under this sec-
tion:
except pursuant to a ciaim filed therefor in such manner in such form and containing such information,
as the ecretary shall y regulation prescribe; for any period prior to January 1, 1973; or
for any period after seven years after the date of
enactment of this Act. (F) Any claim for benefits under this section shall be filed within three years of the discovery of total disability due to pneumoconiosis or, in the case of death due to pneumoconios-
73
is the date of such death. '(g) The amount of benefits
payable
under
this
section
shall
baFmeeodreuednruat cloeofdar,nSoytnacatoemmwpeoonnrksthmatlyieonno'rsreoctcheoeivmreapdpeupnnsrdoaeptirroioanrtelpauwbrasbuseiascn,atbutoyseathnoeyf
death or disability due to pneumoconiosis.
The regulations of the Secretary of Health1 Education
and Welfare promulgated under section 411 of th1 title shall
also be applicable to claims under this section. The Secretary
of Labor shall by regulation establish include appropriate presumptions, for
standards, which may determining whether
pneumoconiosis arose out of employment in a particular un-
derground regulation,
coal mine establish
or mines. The Secretary may also, standards for apportiornng liability
fboyr
benefits under this subsection among more than one operator,
where such apportionment is appropriate.
(1) During any period in which this section is applicable
with respect ter the date
to of
a coal mine an op enactment of this
ator of such title, acquired
mine such
who, afmine or
substantially all the assets thereof from a persol (hereinafter
referred to in this paragraph as a "prior operator") who was
an operator of such mine on or after the operative date of this
title 423
sohfathll ibseplaiartb,lesefocur raendthsehpaally, mineanctcoofrdalnl bceenweiftihtsswechtiiocnh
would have been payable by the prior operator under this sec-
tifiotnhewaitchqrueisspiteocnthtoadmninoet roscpcruervreioduaslnydetmheplporyioerdoinpesruacthormhiande
continued to operate such mine.
(2) Nothing in this subsection shall relieve any prior opera-
tcoorSmoEpfCea.nn4sy2a3ltiai.o(bna)laitDywuuirsnindngeoartnitnyhcipsluesdreieocddtiohonin.wthheichlisat
State workmen's published by the
Secretary under section 421(b) each operator of an under-
gb(1reo)nuqenufidtaslicfyofioanlgrmwasnhaeicsihnelsfh-uiencshuisrSetrailtiieai absclehcaolrludsnaedneccureewstehitcehtiorpenagyu4mla2et2niotbnoysf
prescnbedby the Secretary, or (2) insunng and keeping in-
sured the payment of such benefits with any stock company or
mutual company or association, or with any other person or
hind, including tion, person or
any fund
Sistaatuethfuonridze, dwhuinledesrutchhecloamwpsaonfya, ansys&ocaitae-
to insure workmen's compensation.
(b) In order to meet the requirements
subsection (a) of this section, every policy or
of clause contract of
(2) of insur-
anc4e2m2,unasotptcwroointvhtisasiitonanndtoinpgatyhebpernoevfiistsiornesquoifretdheunSdteartesewcotirokn-
men's compensation law which may provide for lesser
pearaytmoear noptrsro;dvisiscihoanrgtheatthienrseoilnve(onrcybootrh)bashnkarllunpotctyreolfiethvee
opthe
carrier from liability for such payments; and
such other provisions as the Secretary, by regula-
tion, may require. (c) No policy or contract of insurance issued by a carer to comply with the requirements of clause (2) of subsection (a) of
74
this subsection shall be canceled prior to the date specified in such policy or contract for its expiration until at least thirty days have elapsed after notice of cancellation has been sent by registered or certified mail to the Secretary and to the operator at his last known place of business.
SEC. 424. If a totally disabled miner or a widow is entitled to benefits under section 422 and (I) an operator liable for such benefits has not obtained a policy or contract of insurance, or qualified as a self-insurer as required by section 428, or such operator has Snot paid such benefits within a reasonable time, or (2) there is uo operator who was required to secure the payment of such benefits, the Secretary shall pay such miner or such widow the benefits to which he or she is so entitled. In a case referred to %n clause (1), the operator shall be hable to the United States n a civil action in an amount equal to the amount paid to such miner or his widow under this title.
SEC. 45. With the consent and cooperation of &ate agencies charged with administration of State workmen's compensation laws? the Secretary may, for the puryose of carrying out his functions and duties under section 421 utilize the services of State and local.agencies and their empLoyees and, notwithstanding any other provision of law, may advance funds to or reimburse such State and local agencies and their emp!oyees for services rendered for such purposes.
SEc. 426. (a) The Secretary of Labor and the Secretary of Healih, Education and Welfare are authorized to issue such regulations as eacil deems appropriate to carry out the provisions of this title. Such regulations shall be issued in conformity with section 553 of title 5 of the United States Code, notwithstandingsubsection (a) thereof.
Within 120 days following the convening of each session of Congress the Secretary of Reajth, Education, and Welfare shall submit to the Congress an annual report upon the subject matter of part B of this title, and, after January 1, 1973, the Secretary of Labor shall also submit such a report upon the subject matter of part C of this title.
Nothing in this title shall relieve any operator of the duty to comply with any state workmen's compensation law, except insofar as such State lawis in conflict with the provisions of this title and the Secretary by regulation, so pre-
scribes. The provisions of any State workmen's compensation law which provide greater benefits than the benefits payable under this tit'e shall not thereby be construed or held to be in conflict with the provisions of this title.
TITLE V ADMINISTRATION
RESEARCH
SEC. 501. (a) The Secretary of the Interior and the Secretary of Health, Education, and Welfare, as appropriate, shall conduct such studies, research, expenments, and demonstrations as may be appropriate
(1) to improve working conditions and practices in coal or other mines, and to prevent accidents and occupational diseases originating in the coal or other mining industry;
75
(2) to develop new or improved methods of recovering
persons in coat or other mines after an accident;
co(m3 mtoundiecvateiloonpfnroemw
or improved means and methods of the surface to the underground area
of a coal or other mine; reductoindgecvoenlocpennterwatioornismopfrorevsepdirmaebalensdaunsdt
methods of in the mine
atmosphere of active workings of the coal or other mine;
to develop epidemioloical information to (A) identify
and define positive factors involved in occupational diseas-
epsreovfamleinnceerso, (fBp)nepuromvoidceoinnifoosrims aatniodnoothnetrhreeisnpciirdaetnocrye
and ail-
ments of miners, and (C) improve mandatory health stand-
aorfdos;cctoupdaetvieolnoapltdeicshenaisqeusesoffomr itnheerps,revinecnltuiodninagndtecsotnstfroorl
hypersusceptibility and early detection;
to evaluate the effect on bodily impairment and occupatioual disability of miners afflicted with an occupational
diseasteo prepare and publish from time to time, reports on
all as
wsieglnl iafiscoannttahsepmecetsdiocfalocacsuppeacttios noafl idnijsuenaesse,s
diseases, which are revealed by the research
of miners other than carried on
pursuant to this subsectionto study the rejationship
between
coal
or
other
mine
environments and occupational diseases of miners;
ment atonddeovtehleorpsnoeuwrcaensdoifmpporwoveerdfuQnrdseurgcrhouenqduiepqmuiepn-t
which twoildlepterormviidneeg, ruepaotenrtshaefewtyr;itten request by any oper-
awtoitrhorreaasuothnoarbilzeedparretpicreuslaernittaytitvhee
of miners, specifyin grounds upon whic
such request is made, whether any substance normally
fjpotuhnedcionnacecnotarlaotiroontshnerormminaellyhafsoupnodtenintiathlleyctooaxlicoer fofethctesr
mine or or used
whether in a coal
aonryotphheyrsmicianleagheanstps ootreneqtiuailplymheanztafroduonuds
effects, and shall submit such determinations to both the
operators for
and miners such other
pausrspooosnesasasp6thsesSib'led-eaenmd
necessary
to
caArrcytiovuittiethseunpduerprothseiss soefctthioisnAinctthe field of coal or other mEdinuecahteioanlt,hasnhdalWl beelfcaarreritehdroouugthbtyhtehNe aSteiocrneatlarIynsotfitHuteealfthor, OptchaacirtscirouisenepdacalttoiiSoouanntfaebilntyyStthaahfeneedftSiyHeelaedcnardoletfthHacrAeoyaacloltthfoofrteh1soet9tah7Ibne0lrit,seamhrnieioddnreuainsncatdifecveorittyotihersdsehiunaOanlclbdcboeuner-
wtsitaineaonictrtndoythisoWc,otInhonefeexnatclptnhSfaredaeaerrrrccisIeymrtenseicintetntewangirorctiiysontooh,-suors,t3rtaadut0nnhdi1dndei(eabtpmsth)i,roeaoatrnnkvSadeiiwesn5icgiio0rntrneh2gats(,natahftra)osyenrotdooSrfee,fetdsphHceuuiraescebraatAlclatitihcrchoy,t,na,dEmntuehddmnaeudypocSernaeiretsvnicttoahtrreatneies-r-,
76
agencies and organizations and individuals. No research, demonstrations, or experiments shall be carried out, contract.ed for, sponsored, cosponsored, or authonzed under authority of this Act, unless all infonnation, uses, products, processes, patents, and other developments resulting from such research, demonstrations, or experiments will (with such exception and limitation, if any, as the Secretary of the interior or the Secretary of Health, Education, and Welfare in coordination with the Secretary may find to be necessary in the public
interest) be available to the general public. The Secretary of Health, Education, and Welfare shall
also conduct studies and research into matters involving the protection of life and the prevention of diseases in connection with persons, who although not miners, work with, or around the products of, coal or other mines in areas outside of such mines and under conditions which may adversely affect the health and well-being of such persons.
There is authorized to be appropriated to the Secretary of the Intenor such sums as may be necessary to carry out his responsibilities under this section and section 301(b) of this Act at an annual rate of not to exceed $20,000,000 for the fiscal year ending June 30, 1970, $25,000,000 for the fiscal year ending June 30, 1971 and $60,000,000 for the fiscal year ending June 30, 1972, anJ for each succeeding fiscal year thereafter- There is authorized to be appropriated annually to the Secretary of Health, Education, and Welfare such sums as may be necessary to carry out his responsibilities under this Act. Such sums shall remain available until expended.
(1) The Secretary is authorized to rant on a mine-by-mine basis an exception to any mandatory health or safety standard under this Act for the purpose of permitting, under such terms and conditions as he may prescribe, accredited educational institutions the opportunity for experimenting with new and improved techniques and equipment to improve the health and safety of miners. No such exception shall be granted unless the Secretary finds that the granting of the exception will not adversely affect the health and safety of miners and publishes his findings.
(gi The Secretary of Health, Education, and Welfare is, authorized to make grants to any public or private agency institution, or organization, and operators or individuals br research and experiments to develop effective respiratory equipment
TRAINING AND EDUCATION
5. 502. (a) The Secretary shall expand programs for the
education and training of operators and agents thereof, and
miners in
.
the recognition, avoidance, and prevention of acci-
dents or unsafe or unhealthful working conditions in coal
or other mines; and
in the use of flame safety lamps, permissible meth-
ane detectors, and other means approved by the Secre-
tary for detecting methane and other explosive gases ac-
curately.
77
(I,) The Secretary shall, to the greatest extent possible,
agency which-.-.
provide technical assistance to operators in meeting the requirements of this Act and in further improving the
sets forth the programs, policies, and methods to be followed in carrying out the application in accordance
health and safety conditions and practices in coal or other
with the purposes of subsection (a) of this sectionS
(c) (1) The National Mine Health and SaSetS' Academy shall
plans
provides designed
rteosiamarpcrhovaendStpaltaenwnionrgkmsteund'isecsotmo pceanrsraytioount
be maintained as an agency of the Department of the Interior. The Academy shall be responsible for the training of mrne
and late
oecupational disease laws and to compensation to miners for
opcrocgurpaamtios,naalslythceayusreed-
safety and health inspectors under section 505 of this Act, and in training of technical support personnel of the Mine Safety
diseases and injuries ansing out of employment in coal or other mine;
any
and Health Administration established under section 302of the Federal Mine Safety and Health Amendments Act of 1977;
designates such safety agency as the
State coal or other mine sole agency responsible
ifnosrpaedctmioiuniso-r
and for any other training programs for mine inspecthrs, min-
terin grants under this section throughout the State and
ing personnel, or other persons as the Secretaries of Labor
contains satisfactory evidence that such agency will have
and Tinterior shall designate. In performing this function, the
the authority to carry out the purposes of this section;
Academy shall have the authonty to enter into cooperative
gives assurances that such agency has or will employ
educational and training agreements with educational institu-
an adequate and competent stall of trained inspectors
tions, State governments, labor organizations, and mine operators and related industries. Such training shall be conducted
qualified under the laws of such State to make coal other mine inspections within such State;
or
by the Academy in accordance with curriculum needs and as-
provides for the extension and improvement of the
signment of instructional personnel established by the user.
State program for the improvement of coal or other mine
(2) In performing its function pursuant to this section, the
health and safety in the State, and provides that no ad-
National Mine Health and Safety Academy shall use the facili-
vance notice of an inspection will be provided anyone;
ties and personnel of the Department of the interior, and
provides such fiscal control and fund accountingproce-
such other personnel as shall be mutually agreed upon by the
dures as may be appropnate to assure proper disburse-
Secretaries of Labor and Interior. The Secretary of the Inte-
ment and accounting of grants made to the States under
Hor may appoint or assign to the Academy such officers and
this section;
employees as he deems necessary for the performance of the
provides that the designated agency will make such
duties and functions of the Academy.
reports to the Secretary in such form and containing such
(2) The Secretary of the Interior shall conduct his safety research responsibilities under section 501 of this Act in coor-
qinufiroer;mation as the Secretary may from time to time re-
dination cnth the Secretary of Labor, and the Secretaries of
(8} contains assurances that grants provided under this
Labor and the Interior are authorized to enter into contrac-
section will supp ement, not supplant, existing State coal
tual or other agreements for the pedormance of such safety
or other minehea th and safety programs; and
related research.
(9) meets additonal conditions which the Secretary may
prescribe in furtherance of, and consistent with, the pur-
ASSISTANCE TO STATES
poses of this section. The Secretary shall not finally disapprove any State ap-
SEC 503 (a) The Secretary, in coordination with the Secre-
plication or modification thereof without first affording the
tary of Health, Education, and Welfare and the Secretary of
- State agency reasonable notice and opportunity for a public
the Interior, is authorized to make grants in accordance with
hearing.
an application approved under this section to any State in
Any State aggneved bya decision of the Secretary un-
which coal or other mining takes place to assist such State in developing and enforcing ef-
der subsection (b) or c) of tins section may file within thirty days from the date of such decision with the United States
fective coal or other mine health and safety laws and reg-
Court of Appeals for the Distnct of Columbia a petition pray-
ulations consistent with the provisions of section 506 of this Act;
ing that such action be modified or set aside in whole or in art. The court shall hear such appeal on the record made
to improve State workmen's compensation and occu-
efore the Secretary. The decision of the Secretary incorpo-
pational disease laws and programs related to coal or oth-
rating his findings of fact therein, if supported by substantial
er mine employment; and to promote Federal-State coordination and coopera-
I
evidence on the record considered as a whole shall be conclusive. The court may affirm, vacate, or remand the proceedinp
tion in improving the health and safety conditions in the
to the Secretary for such further action as it directs. The fil-
coal or other mines.
ing of a petition under this subsection shall not stay the appli-
(b) The Secretary shall approve any application or any mod-
cation of the decision of the Secretary, unless the court so
ification thereof, submitted under this section by a State,
orders. The provisions of section 106 (a), (b), and (c) of this Act
through its official coal or other mine inspection or safety
shall not be applicable to this section.
78 79
to
Any State application the Secretary under this
soercmtioondimficaaytioinnctlhuedreeoafpsruobgmraimttetdo
tirna(gifnloTSuhttaettheSeienacsprpepetlacirctyoartsisho. anllocromopoedriaftiecawtioitnh
such State in carrythereof and shall, as
appropriate, develop and, where apyropriate, construct facili-
tSiteastefoirn,sapnedctofirnsajnocinetalyp. rTohgeraSmecorfe,tatrrayinsrhnall
of Federal and also cooperate
with such State in establishing a system by which State and
Federal inspection reports of coal or other mines located in
the State are excjianed for the purpose of improving health
and saTfheteyacmonoduintitognrsainntesudcthomaninyesc.oal or other mining State
for a fiscal year under this section shall not exceed 80 per centurn of the amount expended by such State in such year for
carrying out such application.
There is authorized to be appropriated $3,000,000 for
fiscal year 1910, and $10,000,000 annually in each succeedin
fisca' year to carry out the provisions of this section, whic
shall remain available until expended. The Secretary shall -
provide for an equitable distribution of sums appropriated for
rants under this section to the States where there is an ap-
proved application, except that no less than one-half of such
sum shall be allocated to coal-producing States
ECONOMIC AssIsTANCE
SEC. 504. (a) Section 7(b) of the Small Business Act, as
amended, is amended (1) by stnking out the period at the end of patagraph (4)
and inserting in lieu thereof"; and"; and (2)by adding after paragraph (4) a new paragraph as fol-
lows: '(5) to make such loans (either
tion with banks or other Iendin
diinrescttiltyutoior nins
cthoroopuegrah-
agreements to participate on an immediate or deferred
basis) as the Administration may determine to be neces-
sary or appropriate to assist any small business concern
operating a coak mine in affecting additions to or altera-
tions in the equipment, facilities, or methods of operation
of such mine to reuirements imposed by the Federal Coal
Mine Health and Safety Act of 1969, if the Administration
determines that such concern is likely to suffer substantial economic injury without assistance under this para-
graph."
(1) The third sentence of section 1 (b) of such A-ct is amended
by inserting "or (5)" after "paragraph (3)".
Section 4(c) (1) of the Small Business Act, as amended, is
amended by inseflin "7(b) (5)," after "7 (b) (4),".
set
Loans forth in
may also section 7
be made (b) (5)
or
tghueaSramntaeleldBfuosrintheesspuArcpto,saess
amended pursuant to thefirovlsions of section 202 of the Pub-
lic Works aM Economte Development Act of 1965, as amend-
ed.
INsPECTORs: QUALIFICATIONs: TRAINING
SEC. 505. the Secretary may, subject to the civil service
80
laws, appoint such employees as he deems requisite for the administration of this Act and prescribe their duties. Persons appointed as authorized representatives of the Secretary shall be qualified by practical experience in mining orby experience as a practical mining engineer or by education: Provided, however, That, to the maximum extent feasible, in the selection of persons for appointment as mine inspectors, no person shall be so selected unless he has the basic quaiification of at Jeast five years practiesi mining experience and in assigning mine inspectors to the inspection and investigation of indivi) dual mines, due consideration shall be given to the extent possible to th&r previous experience in the particular type of mining operation where such inspections are to be made. Persons appointed to assist such representat]ves in the taking of samples of respirable dust for the purpose of enforcing tttle II of this Act sEa)) be qualified by training, expenence, or education. The rov1sions of section 201 of the Revenue and Expenditure Control Act of 1968 (82 Stat. 251, 270) shall not apply with respect to the appointment of such authorized representatives of the Secretary or to persons appointed to assist such representatives and to carry out the provisions of this I) Act, and, in applying the provisions of such section to other agencies under the Secretary and to other ageicies of the Government, such appointed persons shall not be taken into account. Such persons shall be adequately trained by the Secretary. The Secretary shall develop programs with educational institutions and operators designed to enable persons to qualify for positions in the administration of this Act. In selecting persons and training and retraining persons to carr out the provisions pf this Act, the Secretary shall work wit appropriate educational rnstitutions, operators, and representatives of miners in developing and rnarntaInin adequate programs for the training and continuing education of persons, particularly inspectors, and where appropriate, the Secretary shall cooperate with such institutions in carrying out the provisions of this section by providing financial and technical assistance to such institutions.
- EFFECTON sTATE LAWS -
SEC. 506. (a) No State law in effect on the date of enactment of this Act or which may become effective thereafter shall be superseded by any provision of this Act or order issued or an mandatory health or safety standard, except insofar as suc State law n in conflict with this Act or with any order issued or any mandatory health or safety standard.
(b) The provisions of any State law or regulation in effect upon the operative date of this Act, or which may become effective thereafter which provide for more stnngent health and safety standards applicable to coal or other mines than do the provisions of this Act or any order issued or any mandatory health or safety standard shall not thereby he construed or held to be in conflict with this Act. The provisions of any State law or regulation in effect on the date of enactment of this Act or which may become effective thereafter, which provide for health and safety standards applicable to coal or
1
81
other mines for which no provision is contained in this Act or in any order issued or any mandatory health or safety standard, shall not be held to be in conflict with this Act.
- ADMINISTRATIVE PROCEDURES
5Ec 507. Except as otherwise provided in this ct, the provisions of sections 551-559 and sections 701-706 of title 5 of the United States Code shall not apply to the making of. any order, notice, or decision made pursuant to this Act, or to any proceeding for the review thereof.
REGULATIONS
SEa 508. The Secretary, the Secretary of Health, Education, and Welfare, and the Panel are authorized to issue such re?ujations as each deems appropriate to carry out any provision of this Act.
OPERATIVE DATE AND REPEAL
SEC. 509. Except to the extent an earlief date is specifically provided in this Act, the provisions of titles I and LII of this kct shall become operative ninety days after the date of enactment of this Act, and the provisions of title II of this Act shal] become operative six months after the date of enactment of this Act. The provisions of the Federal Coal Mine Safety Act, as amended, are repealed on the operative date of titles I and III of this Act, except that such provisions shall continue to ayply to any order, notice, decision, or finding issued under that Act pnor to such operative date and to any proceedings re'ated to such order notxce, decision or findings. All other provisions of this Act shall be effective on the date of enactment of this Act.
5 EPA It A B ILITY
SEC. 510. If any provision of this Act, or the application of such provision to any person or circumstance shall be held invalid, the remainder of this Act, or the application of such. provision to persons or circumstances other than those as to which it is held invalid, shall not be affected thereby.
REPORTS
SEC. 511. (a) Within one hundred and twenty days following the convening of each session of Congress the Secretary shall
submit through the President to the Congress and to the Offie of Science and Technology an annual report upon the subject matter of this Act, the progress concerning the achievement of its purposes, the needs and requirements in the field of coal or other mine health and safety, the amount and status of each loan made pursuant to this Act, a description and the anticipated cost of each project and program he
has undertaken under sections 301 (b) and 501, and any other relevant information, including any recommendations he deems appropriate.
(b) Within one hundred and twenty days following the convening of each session of Congress, the Secretary of Health, Education, and Welfare shall submit through the President to tahnenCuoanl grerepsosratnudptoonththeeOhfefiaclethofmSactiteenscceoavnedreTdecbhynothloisgyAcant, including the progress toward the achievement of the health purposes of this Act, the needs and requirements in the field of coal or other mine health, a description and the anticipated cost of each project and prograni he has undertaken under sections 301 (b) and 501, and any other relevant iformation, including any recommendations he deems appropriate. The first such report shall include the recommendations, of the SmeacnredtaatroyryofhHeaelathlthst,aEndduacrdatsi,oinn,calunddinWgehlfiasrreecaosmtmoneencdeastsioanrys as to the maximum permissthle individual exposure to miners from respi rable dust during a shift.
sPECIAL REPORT
SEC. 512. (a) The Secretary shall make a study to determine the best manner to coordinate Federal and State activities in
t(ah2c)ehaieenevleadv(o1oi)fdmcanoacxaeilmooufrmdouthhpeeialrcltamhtiiaonnnedohsfaeefaefltftyohrpta,rno(t)demcstaaiofxenitmfyourmsomeaifnsfeetrcos-,
tiveness, (4) a reduction of delay to a minimum, and (5) most effective use of Federai inspectors.
(b) The Secretary shall make a report of the results of his study to the Congress as soon as practicable after the date of enactment of this Act.
JURISfl1CT(O4 LIMITATION
tItheIreSaiEmnUdCnm.IiIt5ae)1ndo3df.SaItttnhaoitraseynsAyhscehptaaroslltchiiesnseoiudrseissnuaagefnei,yntnytwoesmhjtuaicpsnhotdirctaaherred,yjvsuraeedltsigdtferioat,ryitnohoirfnicgnaonouhyrrtdtlieenosr-f or preliminary injunct on, restraining the enforcement of such standard pending a determrnation of such nsue on its ments.
ADDENDUM
MISCELLANEOUS PROVISIONS OF THE "FEDERAL MINE SAFETY AND HEALTH AMENDMENTS ACT OF
TRANSFER MATTERS
SEC. 801. (a) Except with respect to the functions assigned to
the Secretary of the Intenor pursuant to section 501 of the Federal Coal Mine Health and Safety Act of 1969, the func1 tions of the Secretary of the Interior under the Federal Coal Mine }Tealth and Safety Act of 1969, as amended, and the Federal Metal and Nonmetallic Mine Safety Act are transfcrrcd to the Secretary of Labor, except those which are expressly transferred to the Commission by this Act.
(b) (1) The mandatory standards relating to mines, issued by
the Secretary of the Intenor under the Federal Metal and Nonmetalli Mine Safety Act and standards and regulations under the Federal Coal Mine Heakh and Safety Act of 1969 which are in effect on the date & enactment of this Act shall remain in effect as mandatory health or safety standards ap-
plicable to metal and nonmetailic mines and to coal mines respectively under the Federal Mine Safety and Health Act of 1977 until such time as the Secretary of Labor shall issue new or revised mandatory health or safety standards applicable to metal and nonmetallic mines and new or revised mandatory health or safety standards applicable to coal mines.
(2) Within 60 days after the date of enactment of this Act, the Secretary of Labor in consultation 'with the Secretary of the Interior shall establish an advisory committee under section 102 of the Federal Mine Safety and Health Act of 197'? which shall, within 180 days after the date of the establishment of such advisory committee review the advisory health and safety standards issued by the Secretary of the Interior under the Federal Metal and Nonmetallic Mine Safety Act and recommend to the Secretary of Labor which of those standards (or any modifications of such standards which do not substantially diminish the health and safety of miners) shouid be promulgated as mandatory health or safety standards. The Secretary of Labor shall publish, within 60 days after any recommendations of the advisory committee under this paragraph, each of the standards so recommended for adoption with or without modifications s a proposed mandatory health or safety standard under this section by publication of such standard in the Federal Register, and afford interested persons a period of 25 days after publication to submit written data or comment. Within 30 days after the close of the comment penod specified n the preceding sentence, the Secretary of Labor shall promulgate by publication in the Federal Register mandatory health or safety standards based upon the advisory committee recommendation with or without modification, and the data and comments received thereon, unless the Secretary of Labor determines that such standards will not promote the health and safety of miners and publishes an explanation of that determination in the Federal Register.
85
Ii Ii:
SI
LEHMAN 00595
(c) (1) All unexpended balances of appropriations, personne}, property, records, obligations, and commitments which are used primarily with respect to any functions transferred under the provisions of subsection (a) to the Secretary of Labor shaD be transferred to the Department of Labor or the Commission, as appropriate. The transfer of personnel pursuant to this paragraph shall be without reduction in classification or compensation for one year after such transfer, except that the Secretary of Labor shall have full authority to assigi personnel during such on&j'ear penod in order to efficiently carry out functions transferred to him under thu Act.
All orders decisions detetminations, rules, regulations, permits, contracts, certicates, licenses, and privi'eges (A) which have been issued, made, granted, or allowed to become effective in the exercise of functions which are transferred under this section by any department or agency, any functions of which are transferred by this section, and (B) which are in effect at the time this section takes effect, shall continue in effect according to their terms until modified, terinmated, superseded, set aside, revoked, or repealed by the Secretary of Labor, the Federal Mine Safety and Health Review Commission or other authorized officials, by any court of competent jurisdjction, or by operation of law.
The provisions of this section shall not affect any proceedings pending at the time this section takes effect before any department, agency, or component thereof, functions of which are transferred by this section, except that such proceedings to the extent that they relate to functions so transferred, Jiall be continued before the Secretary of Labor or the Federal Mine Safety and Health Review Commission. Orders sha}l be issued rn such proceedings, appeals shall be taken therefrom, and payments shall be made pursuant to such orders, as if this section had not ben enacted; and orders issued in any such proceedings shall continue in effect until modified, terminated superseded, revoked, or repealed by the Secretary of Labor, the Federal Mine Safety and Health Review Commission, by a court of competent jurisdiction, or by operation of law. Nothing in this subsection shall be deemed to prohbit the discontinuance or modification of any proceeding under the same terms and conditions and to the same extent that such proceeding could have been discontinued if this section had not been enacted.
The provisions of this section shall not affect suits commenced prior to the date this section takes effect and in all such suits proceedings shall be had, appeals taken, and judgments rendered, in the same manner and effect as if this section had not been enacted; except that if before the date on which this section takes effect, any department or agency (or officer thereof in his official capacfty) is a party to a suit involving functions transferred to the Secretary then such suit shall be continued by the Secretary o Labor. 1k cause of action, and to suit, action, or other proceeding, by or against any department or agency (or officer thereof in his official capacity) functions of which are transferred by this section, shall abate by reason of the enactment of this section. Causes of actions, suits, actions, or other proceedings may be asserted by or
86
against the United States or the Secretary as may be appro
priate and, in any litigation pending when this section takes
effect, the court may at any time, on its own motion or that of
any party, enter an order which will give effect to the provisions of this paragraph.
Far purposes of this section, (1) the term "function" in-
cludes power and duty, and (2) the transfer of a function, un-
der any prowsion of law, of an agency or the head of a depart-
ment shall also be a transfer of all functions under such law
which are exercised by any officer or officer of such agency department.
or
The Director of the Office of Management and Budget in
consultation with the Secretary of Labor and the Secretary of
the Interior is authorized and directed to make such determi-
nations as may be necessary with regard to the dispositions of
pitieerss,ocnonnelt,rapcetrss,oonbnleigl apotisoinhsonsc,opmrompeitrmtye,nretsc,ourdnse,xapsesnedtse,dliabbaill--
ances of appropnations, authorizations, allocations, and other
funds eniployed, he'd, used, arising from, available or to be made available, in connection with the functions transferred
by this Act as he poses of this Act.
may
deem
necessary
to
accomplish
the
pur-
MINE SAFETY AND HEALTH ADMINISTRATION
SEC. 302. (a) There is established in the Department of Labor a Mine Safety and health Administration to be headed b an Assistant Secretay of Labor for Mine Safety and Healt appointed by the President, by and with the advice and consent of the Senate. The Secretary, acting through the Assistant Secretary for Mine Safety and Health, shall have authority to appoint, subject to the civil service laws, such officers and employees as he may deem necessary for the administration of this Act and to prescribe powers, duties, and responsibilities of all oMcers and employees engaged in the administration of this Act. The Secretary is authorized and directed, except as specifically provided otherwise to carry out his functions under the Federal Mine Safety and JIea}th Act of 1977 through the Mine Safety and Health Administration.
(b) Section 5315 of title 5 United States Code, is amended by adding at the end thereoi the following paragraphs:
Assistant Secretary of Labor for Mine Safety and Health.
Members, Federal Mine Safety and 1Lealth Review Commission.". (c) (1) Section 5314 of title 5, United States Code, is amended by adding at the end thereof the following new paragraph:
"(66) Chairman, Federal Mine Safety and Health Re-
view Commission.".
(d) The principal office of the Commission shall be in the District of Columbia. Whenever the Commission deems that convenience of the public or the parties may be promoted, or delay or expense may be minimized, it may hold heanngs or conduct other proceedings at any other place.
87
SAVINGS PROVISION
SEc. 304. Nothing contained in this Act or any amendment made by this Act shall be construed to reduce the number of inspectors engaged in enforcement of the Federal Coal Mine Health and Safety Act of 1969 and the Federal Metal and Nonmetallic Mine Safety Act as in effect pnor to the effective date of this Act or to reduce the number of inspectors engaged in the enforcement of the Occupational Safety and Health Act
of 1970.
BUDGET PROVISION
SEC. 305. In the preparation of the Budget message required under section 201 of the Budget and Accounting Act, 1921 (31 U.S.C. 11), the President shall set forth as scparate appropriation accounts amounts required for appropnation for mine health and safety pursuant to the Federal Mine Safety and Bealth Act of 1977 and for occupational safety and health pursuant to the Occupational Safety and Health Act of 1970.
REPEALER
SEC. 306. (a) The Fedcral Metal and Nonmetallic Mine Safety Act is repealed.
(b) Section 405 of the Act of November 16, 1973, Public Law 93-153 is repeated.
EFFECTIVE DATE
SEC. 307. Except as otherwise provided, this Act and the amendments made by this Act shall take effect 120 days after the date of enactment of this Act the Secretary of Labor and the Secretary of the Intenor are authonzed to establish such rules and regulations as may he necessary for the efficient transfer of functions provided under this Act. the amendment to the Federal Coal Mine Health and Safety Act of 1969 made by section 202 of this Act shall be effective on the date of en-
act me nt. Approved November 9, 1977
88
U. S. GOVERNMECT PRINTING OFFICE: 197$ 0- 255-061
LEHMAN 00597
3i0t'CFR Parts 40 41 43 44 48 50 55 56 and 57
C6rnpited by
I
U.S. E>epartnent brLabot ..
Mine Safety and Health Adrnirnstration
Metal and Nonmetal Mine Sdtety and Health
7
LEHMAN 00598
LEHMAN 00599
Regulations and Standards pplicable to Metal and
!tJonmetal Mining and Milling Operations
30 CFR Parts 40, 41. 4a 44 48, 50. 55, 56, and 57 Compiled by U.S. Department of Labor Ray Marshall, Secretary Mine Safety and Health Administration Robert B. Lagather, Assistant Secretary Metal and Nonmetal Mine Safety and Health January 1, 1960
I
ror EDIB by ha Superinlondcnt 0! Oocwncnls. US. Government Prinhing Office
Wash9tOn. 00.20402 &ock Nurnbgc 02.9 O9 0028n C
LEHMAN 00600
FOREWORD This document is a compilation of safety and
health standards and regulations (as of January 1, 19801 affect3ng metal and nonmetal mining and milling operations. Certain editorial and codification changes have been made to Improve the clarity of the standards. These corrections will appear
in subsequent editions of the FEDERAL REGISTER and Title 30 of the CODE OF FEDERAL REGUlATIoNs. The document has been prepared by the Mine Safety and Health Administration for the convenience of the metal and nomnetal mining communi-
ties, but Is not Intended for use as a citation of legal authority. Material contathed in this publication Is in the public domain and may be reproduced, cuiiy or partially, without permission of the Federal GovenMnent. Source credit Is requested but not required. Permission Is required only to reproduce any copyrighted material contained herein.
LEHMAN 00601
CHAPTER 1-MINE SAFETY AND
ADMINISTRATION, DEPARTMENT OF LABOR
SUBCHAPTER 0FILING AND OTHER ADMINISTRATIVE
REQUIREMENTS
PART 40__41EPRESENTATPVE OF
MINERS
Sec.
4aI DeilniLkils. 40.2 Requlmmenth. 4(13 FilIng proceduros 40A Posung at mine. 40.5 TermInation o(dignatjon as represent-
ative of miners.
Aumagn,: Sees. s(flW bile) alt le). 103(e), fl. SXi) and 2), O4e), 1054ffl, b)lI). e)II), eX2), cR3) and d). Io7b)lI) and 10(1). logIb), iI5afland afl), 3o2a)3o5Ib), 3121b), 505 and sosoftbeFderalMlnesafetyandlieahbAet of iou, Pub, L 91-173 asarnendi by Pub, L. 95-164, 83 Stat 745. 91 s. 1294. 1295.
1299.1301. 1303,1304. 1305, 1308, 1310 andl3IG. 83StaL766,777,78S,8O2,and8O33oU,S,C,8D4
(flI). 811e) and le), 8131ei, U), fl) and g)(2). 814(e), 8ISa). bHI). eli I), (e)2), ieI3) and d). 817(bxI) and (cR1), 811kb). 825(a)II) alt aft). B62aL 865(b). 8721b). 954 and 957); See. 307 or the 'edera1 Mine Safety and Health Amend ments.AetoI 1917. Pub. li, 95-164.91 Stat 1322
40.) Definitions,
As used in this part:
(a) 'Act" means the Federal Mine Safety
and Health Act of 1977.
.
b "Representative of miners means: (I) Any pezon or organization which
represents two or more miners at a coal
or other mine for the purposes of the Act,
and
(2) "Representatives authorized by the
miners". "miners or their representative".
"authorized miner representative", and
other similar terms as they appear in the
Act,
40.2 Requirements.
(a) A representative of miners shall me with the Mine Safety and Health Administrution DistrIct Manager for the district in which We mine is located the Infor motion required by *40.3 of this part. Concurrently, a copy of this information shail be pmvided to the operator of the mine by the representative of miners.
tb) Miners or. their representative organization may appoint or designate different persons to represent them under various sections of the Act relating to representatives of miners.
Cc) All Information filed pursuant to this part shall be maintained by the appropilate Mine Safety and Health Admtistrauon District Office and shall be madc available for public inspecton.
40.3 Filing procedures.
(a) The following information shall be flied by a representative of mincrs with the appropriate District Manager, with copies to the operators of the affccted mines. This information shall be keptcurrent:
CI) The name. address, and telephone number of the representauve of miners. If the representative is an organization. the name, address, and teiephone number of the organization and the title of the offlcia or position, who is to serve as the representative and his or her telephone number.
(2) The name and address of the operator of the mine where the represented miners work and the name, address, and Mine Safety and Health Administration identificauon number, if known, of thc mine.
(3) A copy of the document evidencing the designation of the, representative of
m'mers.
(4) A statement that the person or position named as the representauve of mmem is the repre5entative for all purposes of the Act; or 'if the representative's authority is limited, a statement of the limitation.
(5) The names, addresses, and tele' phone numbers of any representative to
serve In his absence. (6) A statment that copies of all infor
inatlonfiledpursuanttothissectionhave been delivered to the operator of the affected mine, prior to or concurrenUy with this fllln of the statement,
1
LEHMAN 00602
Erie 3OMneroI Resources
(71 A statement certlI'ing that nfl infor- 91 Stat. 1299 and 1310, 83 Stat. 803 130 U.S.C. mation filed Is true and correct followed SlSffiJ, 629(d) and 957; Sec. 307 of the FderaI
by the signflire of the representative ot Mine Safeta' and Health Amendments Act or
miners. (bI The representative of miners shall
1917. Pub. L, 95-164,91 Stat. 1322 (30U,S.C, 801 note).
be x'eponslb?e for ensung that the appropriate District Manager an operator
Subpart ADefinitions
have received au of the Information requited by this part and informing such 41,1 Definitions.
DlstflctMgnagerand operatorofanysub- As used in this pazt
sequent changes in the information.
(al "Operator' means any owner, lessee,
* 40.4 Posting at mine.
or other person who operates, controls, or supervises a coal or other mine or any
A copy of theinfoi'mation provided the designated independent contractor per-
operator pursuant to 40.3 of this part forming services or constniction at such
shall be posted upon receipt by the op mine.
erator on the mine bulletin board and (bI "Person" meafls any individual, sole
maintained ins currentstatus,
proprietor, pax-tnei-sjiip, association, cor-
DoraUon, firm, subsidiary of a corpora.
40,5 Termination of designation as tion, or other organization,
representative of miners. (a) A rejresentative of miners who becomesunable to comply with the requirements of this part shall file a statement with the appropriate District Manager terminating hs or her desIgnation.
(cI 'Coal other mine" means (a) an area of land from Which minerals are extracted in nonhlquId form or, If In liquid form, are extracted with workers underground, (1) pvatc ways and roads appurtenant to such area, and (cI lands, excavations, undelffground passageways,
(bI The Mine Safety anc1 Health Admin-
istration shall terminate and Temove from Us fltes all designations ofrepresenta tives of miners whIch have been terminated pumuant to paragraph (a) of tb!, section or which are not In compliance with the requirements of this part. The Mine Safety
and Renith Administration shall notj'
the operator of such teflhlinaUon.
shafts, slopes, tunnels and workings, structures, facilities, equIpment, machines, tools, or other property Ineluding impoundments, retention dams, and tail, Lngs ponqs, on Cfle surrace or underground, used in, or to be used in, or resulting from, the work ot extracUng such minerals from their natural deposits
In nonllqujd form, or If in liquid form, With
workers undergrouIu, or used In, or to be PART 41NOTIFICATION OF LEGAL used in, the mI1lIn of such minerals, or
IDENTITY
the work of preparing coal or other min-
erals, and includes custom Coal prepara-
Subpart AO.tinhi.n.
tion facilities, in making a determination
Sec. of what constitutes mineral milling (or
41.1 DefinitIons.
purposes of this Act, the Seeretary shaft
give due consideration to the convenience
Subpafl BNotlficntian Iaun? IdsntiIy
of administration resulting from the del-
41.10 ScOpe.
egation to one Assistant Secretary of all
41.11 NotI&aUon by operator.
authority wtth respect to the health and
41-12 Changes; nouficatlon byopentor.
safety orminers employed atone physical
41.13 Failure to notify,
establishment.
Subpsn COp.ralw'. Ripen te di. Mb,. Sot*ty and H.abh Mminktrctlon
41.20 Iegalidentivyrepoit, 41.30 Address of rtcord and telephone num
ber.
Atmtonrrv' Sect, 1031hl, 109(dl and SOB of the Federal Mine safety and Health Act of 19t7,
Pub. i. 91173 as amended by Pub, L 95-164,
Subpart BNotification of Legal Identity
41.10 Scope, Section 209(dloftheFederalMinesafety
and Health Act of 19q7 (Pub. L. 91-173, as amended by Pub. L 95-1641, require each
2
Chapter JMhie Sofety and Health Mministrat}on
operatorof a coal or other mine to file with address of the person at the mine in
the Secretary of Labor the name and ad- charge of health and safety: (31 the name
dress of such mine, the name and address and address of the person wtttt overall re-
of the person who controls or operates the sponsibility for a health and safety pro.
mine, and any revisIons in such names grant at all or the operator's mines, itWe
and addresses. Section 103(hl of the Act operator is not directly Involved In the
requires the operator of a coal or other daily operation of the mIne (41 the Fed.
mine to provide such Lnfonnaton as the eral mine identification numbers of alt
Secretary of Labor may reasonably re- other mines In which the partnership has
quire from time to time to enable the Sec- a2opercentorgreater ownershipinterest;
retary to perform his hmction under the (5) the ftifl name and address of all pan-
act. 'The regulations in this subpartB pro- ners; (UI the trade name, if aby, and the
vide for the noticatAon to the Mine Sarety Ml name and address of record arid tele-
and Health Administration of the legal phone number of the partnership; and (71
identity or the operator 0(2 coal or other the Federal mine identification numbers
mine and the reporting of all changes in of all other mines in which any partaer
the legal identity of the operator as they hasa 20 percent or greater ownership in-
occur. The submission of a properly com- terest
pleted Legal Identity Report Form No- d) If the operator is a corporation, the
2000-7 required under subpart C or this operator shall statet (1) The name and
part will consttute adequate notification address or the mine and the Federal mine of legal Identity to the Mine Safety and Identthcatlon numbeil (2) th name and
Health Administration-
address of the person at the mine in
charge of health and safety; (31 the name
4L11 Noilfication by operator.
and address of the person with overall re
(al Not later than 30 days after (11 the effective date of this part, and (21 the opening of a new mine thereaFter, the operator of a coal or other mine shafl, in writing, notify the appropriate District Manager of the Mine Safety and Health Administration In the district In wh(ch the mine Is located of the legal identity of the operator in accordance with the up'
plicable provisions of paragraphs (1)), (cI, (dl, or tel or this section,
(bI If the operator is a sole proprietorship, the operator shall state: (11 his full name and address; (21 the name and address of the mine and the Federal mine identification number; (31 the name and address of the person at the mine in tharge of health and safety.: (41 the name and address of the person with overafl responsibility for, a health and safety program at all of the operator's mines, 1the operator is not directly involved In the
sponsibil%ty for a health and safety pm grain at all of the operator's mines, it the operator Is not directly involved In the daily operation of the mine; Ml the Fed eral mIne identification numbers of all other mines in which the corporation has a 2Opercent or greater ownership interest; (5) the full name, address of record and telephone number of the corporation and
the State of incorporation; (61 the full name and address of each officer and dlrectorof the corporation; (TI whether such corporation is a domestic or foreign corporation in the State in which the mine is located; (81 U the corporation is a subsidiary corporation, the operator thai! state the full name, address, and State of incorporation of the parent corporation; and (UI the Federal mine Identification numbers of all other mines In which any
corpoTate olflcer has a 20 percent or greater
ownership Interest.
daily operation of the mine; (SI the Fed- (el U the operator is any organizatton
eral mine identaficatjon numbers of all other than a sole proprletoflhlp, partner-
other mines in which the sole proprietor ship, or corporation, the operator shall
has a 20 percent or greater ownership in' state: (I) The nature and type, or 1ea1
Wrest; and (6) the trade name, it any, and identity of the organlzatlon (2) the name
the full name, address of record and tele' and address of the mine and the Federal
phone number or the proprietorship. (cI If the operator is a partnership, the
mine tdentificatlon number: (31 the name and address of the person at the mine in
operator shall state: (11 The name and charge of health and saIety (41 the name
address of the nne and the Federal mine and address of the person with overall re-
identification number; (21 the name and sponslbfttty for a health and safety pro-
3
Title 30Mineral Resources
gram at an of the operators mines if the 41.30 Address of record and
operator Is not directly involved In the telephone number.
daily operation of the mine; (5) the FedS eral mine identIfication numbers of all other mines inwhich the organization has a 20 percent or greaterownership interest; (6) the hilt name, address of record and telephone number of the organization; (7) the name and address of each individual whohas an ownership interest in the or ganlzation; (8) the name and address of the principal organization officials or members; and (9) the Federal mine Identirication numbers of all other mines in
which any official or member has a 20 percent or greater ownersip interest
'The address of record and telephone number required under this part shall be considered the Qperatofs official address and telephone number for purposes of the Act. Service of documents upon the operator may be proved by a post office re- turn receipt showing that the documents could not be delivered to such operator at the address of record because the op-
-
erator had moved without leaving a for warding address or because delivery was not accepted at that address, or because no such address existed. However, operatom may request service by delivery to
41.12 Changes; notification by operator.
another appropriate address provided by the operator. The telephone number required under this part will be used in conS
Within 30 days alter the occurrence of nection with proposed civil penalty
any change in the information required assessments as provided in 30 OFR Part
by 41.11, the operator of a coal or other 100. mine shall, In writing, notify the appro
priate District Manager of the Mine Safety and Health Administration in the district
In which the mine is located of such
change.
PART 43PROCEDURES FOR PROCESSING HAZARDOUS CONDITIONS COMPLAINTS
41.13 Failure to notify.
Failure of the operator to notify the Mine Safety and Health Administration, In writing, of the legal identity of the operator or any changes thereof within the time required under this part wlu be considered to be a violation of section 109(d)
of the Act and shall be subject to penalties as provided in section no of the Act.
SOped AGcneml Sec. 43.1 DefInitions.
432 General. 43.3 Purpose anti scope of this part.
subgad Bspecial In,pectians 43.4 Requirements tot giving notice. 43.5 ActIon by (lie Secretary. 43.6 Notice of negative finding.
- subpari CMfertnal leviaw
Subpart COperator's Report to the Mine Safety and Health Administration
4 41.20 Legal Identity report. Each operator of a coal or other mine
shall file notification of legal identity and every change thereof with the appropriate District Manager of the Mine Safety and Health Administration by properly com pleting, mailing, or otherwise delivering form 2000-7 "legal identity report" which shall be provided by the Mine Safety and Health Administration for this purpose. If additional space is required, the oper ator may use a separate sheet or sheets.
43.7 Informal review upon written notice given to an Inspector on the caine premises.
432 Informal review upon the issuance of a notice of negative finding.
Aemtonrn: Secs. l03(g) and SOaof the Federal Mine Safety and Health Actof 1917, Pub. L. 91173 as amended by Pub.L.95-1 64,91 SLat. 1298, 83 Stat. 803 (30 U.S.C. 813(g) and 957); sec. 301 of the Federal Mine Safety and Health AmendrnentsActof 1977, Pub. L. 95-i 54,91 Stat. 1322 j3oU.5.C.SOi note).
Subpart AGeneral
43.1 Definitions. For purposes of this part: "Act" means the Federal Mine Safety
and Health Act of 1017, Pub. L. 91-173, as amended by Pub. L. 95-164.
4
OS
Chapter 1Mine Safety and Health Administration
"Secretary" means the Secretary of La bor or his designee.
43.2 General.
(a) Under section 103(gxl) of the Act, a representative of miners, or where there is no such representative, a miner, who has reasonable grounds to believe that a violation of the Act ora manclatoiy health or safety standard exists, or an imminent danger exists, has a right to thtaln a special inspection ifhe or she gives notice of such violation to the Secretaryor his duly authorized representative. The notice shall be reduced to writing and signed by the miners' representatIve or miner, and a copy that does not reveal the name of the person giving the notice must be served on the operator no later than at the time of the inspection. If the Secretary deterS mines that a violation or danger does not exist, he must so notify the miners' repS resentative Dr miner iawrlting.
(h) Under section 103(g)(2) of the Act, a representative of miners or, if there is no Such representative, a miner, may notify in writing an authorized representative of the Secretary who Is on mine premises
prior to or during an inspetlon, of any violation or imminent danger which he or she has reason to believe exists in the mine. There shall be pmeedures for the Informal review of any refusal by the 8ec retary's authorized representative to is sue a citation with respect tosuch alleged violation or danger, includingnotlfication to the miners' representative or miner of the reasons for his disposition of the case.
43.3 Purpose and scope of this part.
This part sets forth the procedures for giving notice to the Secretary under sec tion 103(gl) of the Act, for responding to such notices and for reviewing refusals by authorized representatives of the Secretazy to issue citations or orders under sec-
tion 103 (ggl) or (g)(2). Specincally, subpart
B details the steps to he taken by a representative of miners or a miner in mak ing a request for a special inspection and by the Secretary in processing and taking action on such a request under section 103(gXl). Subpart C sets forth informal review procedures which a representative of miners or a miner may request under sections 103(g){l) and IgX2) where no citation or order is issued under those sec tlons.
Subpart BSpecial Inspectians
* 43.4 Requirements for giving notice. A representative of miners or, where
there is no such representative, a miner. who has reasonable grounds to believe that a violation of the Act or a mandatory health or safety standard exists, or that an Imminent danger exists, may obtain a special inspection by giving notice to the Secretary or any authorized, representative of the Secretary of such viola. tion or danger.
Any such notice shall set fott,h the alleged violation or imminent danger and the location of such violation or danger and shall be reduced to a writing signed by the representative of miners or miner giving such notice.
A copy of such written notice shall be provided to the operator or his agent by the Secretary or his authorized repre sentative no later than the time that the inspection begins. In addition, if the notice indicates that an imminent danger exists, the operator or his agent shall be notified as quickly as possible of the alleged danger. The name of the person glv tng such notice and the names of any individual miners referred to therein shall not appear in the copy of the written notice or in a notification provided to the operator.
if 43.5 Action by the Secretary. As soon as possible after the receipt
of a notice of alleged violation or imminent danger under this subpart, the Secretary or his authorized representative shall make a special inspection to deter; mine If a citation or withdrawal order should be Issued, unless on the face of the notice, the condition complained of, even if It were found to exist, would clearly not consUtllte a violation or imminent dan ger.
Where the Secretary or his authorS ized representative makes a special in spection under this subpart and finds a violation or inuninent danger, a citation or withdrawal order, as appropriate, shall be issued.
* 43.6 Notice of negative rinding. (a) If it is determined that a specIal ln
spection is not warranted, a written no-
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Thie 30-Mineral Resources
ice of negative finding shall be issued as on as possible foLlowing such determl-
intion. (b) If itis determ$ned that an iflspecuon warranted and upon such inspection it
& deteimined that neither a citation nor withdrawal order should be tssued for
the alleged violation or imminent danger. written notice of negative finding shall e issued by the authorized representa-
%ve ol the Secretanj prior to Ieavng the nine premises.
(c) Mw notice of negative finding issued inder this part shall be Issued to the repesentauve of miners or miner sceldng the apeclal inspection and a copy shall be ;erved upon the operator.
Subpart C-Informal Review
432 Informal review upon Written notice given to an inspector on the
mine premises.
A representatWe of miners or, where there is no such representative, a miner. who has reason to believe that a violation ,f the Actor a mandatory health or safety ;tandaid exists, or an imminent danger ?xists. may noufy an authorized representative of the Secretary in writing prior to or during an knspecuoo eondutted by such representative of any violation of the Actor mandatory health or safety standard or of any imminent danger which he Dr she has reason to believe exists in the mine being Inspected. Where the authorized representative or the Secretary re-
ftises to issue a citatton or order with respect to such alleged violation or im-minent danger, the representative of miners or miner may obtain review of such refusal in accordance with paragraphs (b) through (d) of this section.
A request for informal review shall be sent in writing to the approprthte Dis trict Manager withIn 10 days of the date of the refusal to Issue a citation or order and shall be accompanied by any supporting information the person requesting review wishes to submit
Cc) Alter receipt of the request for Informal review, the District Manager or his agent may hold, at his or her discretion. an tn!onnal conference where the person requesting review can present his views.
(d) Alter review of all wrKten and oral statements submitted, the DIstxlct Manager may either affirm the refusal to issue
a citation or order or may direct that a newinspectionbeconducted with respect to the alleged violation or imminent danger. The District Manager shall furnish the person requesting the review with a wrttten statement of the reasons for his or her final disposttlon of the request as
soon thereafter as possible. A copy of such statementshall be furnished the operator. The District Manager's detennlngtion in the matter shati be flnat.
43.8 Informal review upon issuance of a notice of negative finding.
A person to whom a notice o( negative finding has been Issued pursuant to section 43.6 o(thls part may request informal review of such finding in accordance with the provisions of section 43.7(b)-(d} ofthis subpart. (FR Doc. 78-18894 FlIed 7-6-78; 8:45 alnI
PART 44-RULES OF PRACTICE FOR
PETIT IONS FOR MODIFICATION OF
MANDATORY SAFETY STANDARDS
Subpart A-G.iJ
See.
44.1 Scope and constiucuolt 44.2 DefinitIons.
44. rattle,.
44.4 Standard otevalunuon olpeuttons; effect QfpetiUans gTanted.
445 Notice ot a gnnted peUUon for modification.
44.6 ServIce. 44.7 7?ander at pending petitions (or inodin.
cation. 44.6 Expartecommunicattofl. 44.9 postIng otpetivan.
Subpart 3-lnhIal Pacejute ft. Petitions by M.dJfltthIan
44.10 Fthngo!petltion;seMce. 44.11 Cxintentso(peutlon. 4412 Procedure fir public notice oF petition
teceived. 44.13 PiopOsed decision. 44.14 Request forbearing.
44.15 gefeiral to Chief MmI,dsfrative Law
Judge. 44.16 ApplicatIon for Interim teller.
SIpC.t t-$nthg.
44.20 Designation of adznlnistrauve Iawjude. 44.21 Filing and fonn of documents. 44.22 Administrauve Jaw Judges; powers and
duties. 44.23 Prtheartngconfertnces. 44.24 Discovery.
6
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Chapter i-Mine Safety and Henlik Administration
4425 DePOSItIOnS. 44.26 Subpoenas; witness fees. 442? Consat IIndlngs and rules or orders. 44.28 Notice of hearth g
+t29 Motions. 44.30 tteallng procedures. 4431 Proposed findings of fact, conclusions.
and orders. 44.32 InitII decision. 44.33 Departmental review. 44.34 ft2,1sm1ssion of record. 44.35 Vtc1Ion of the Asststantsecretaty.
Subpon D-$ummory bndoas
44.40 MotIon for summary decision. 44.41 Summaiy decision.
Sobport E-Effect f It.ftkl Dackion
44.50 Effect of appeal on decision; applIcaUon for relief pending appeal.
44.51 flnaiity forpurposesofjudlcial review. 44.52 Revocation o(modifration.
Aumomty: Sea. 101 and 508 of the Federal Mine Safety anti Health AetoilD??. pub. L. 01-. 173 as amended by Pub. L95-164,9t Stat 11. flstat.B03(30 U.S.C. 811 and 057); Sec. 30RcX3) of the Fedeta1 Mine Sarety arid Health Amend. ments Actof 1977, Pub. L. 95-164.91 Stat. 1328 (3D USC. 961(cfl3H
Subpart A-General
44.1 Scope and construction.
The procedures and rules of practace setforth in this partshallgovern petitions
for modification of the application of mandator' safety standards filed under
section 101(c) ofthe Actand, to the extent applicable, pending peuttons for modifi-
cation initially filed with the Office of - Hearings and Appeals of the Department
of.the Interior. These rules shall be liberally con-
strued to carty out the purpose of the Act by assuring adequate protection of miners and to secure just and prompt determination of all proceedings consistent with adequate consideration of the is.ues involved.
44.2 Definitions.
As used in this part. uMess the context clearly requires otherwise, the term-
'Act" means the Federal Mine Safety and Health Act of 1917, Pub. L. 91-173, as amended by Pub. L. 95-164.
"Secretary,operator," "agent," "person. ..miner.' and "coat or other
mine,' have the meanings set forth in section 3 of the Act.
"Assistant Secretary" means the Assistant Secretary of Labor for Mine Safety and Realth.
Athnlnlstrative Law Judge' means an Adznlnlstrattve 1.aw Judge of the Department of Labor appointed under section 3105 of title S of the United States Code.
"Rtpresentati'Qe of mnets" means a person or organizatton designated by two or more miners to act as their representative for purposes of the Act and who Is in compliance wIth 30 CFR Part 40.
(I) "Pending petitions for modification" means proceedings initially filed with the Department of the Interior under section 301(c) of the Federal Coal Mine Heaith mid Safety Act of 1960 prior to March 9, 1978, and in which then, had not been a final departmcntal decision as of March
9, 1978.
44.3 Parties-
Parties to proceedings under this part shall Include the Mine Safety and Health Administration, the operator of the mine. and any representative of the miners in the affected mine. Any other person claiming a right of participation as an in terested party In a proceeding may become a party upon application to the Assistant Secretary and the granting of such application. After referral of a pet!tion to the Chief Administrative Law Judge, all applications (or status as a party shall be made to the Chief Administrative Law Judge for his disposition.
44.4 Standard of evaluation of titons; effect of petitions rantS.
A petAuon for modification of application of a mandatory safety standard
mthaayt-be granted upon a detennination
(I) an alternaUve method of achieving the result of the standard exists that will at all times guatantee no less than the same measure of protection afforded by the standard. or
(2) application of the standard will re suit in a diminution of safety to the mm. era
Except as may be provided In 44.50
of this part for relief pending appeal. a decision by an Administrator or an Ad.
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Title 30Mineral Resources
inlaistrauve Law Judge granting or de' nytug a petition (or modification shall not be effective until time (or appeal has expired under 44.14 or 444.33 of this part, as appropriate.
(c) All petitions (or modification wanted pursuant to this part shall have only (UDire effect; Provided, that the granting 01 the modification under this part shall be considered as a factor in the resolution of any enthrcement action previously initiated (or claimed violation o( the subse-
quently modified mandatory sa(ey standard. Orders granting petitions fir
modification may contain special terms and conditions to assure adequate protection to miners. The modification, together with any condit%ons, shall have the same ettct as a mandatory safety stand. ard.
44.5 Notice eta granted petition for modification.
(a) Every final action grantinga petition (or modification under this part shall be published in the FEDERAL Reoisrn. Every such final act%on published shall speci(y the statutory grounds upon which the modification is based and a summary o( - the fact, which wazrajfled the nwthflea tion.
(b) Every final action or a summary thereol granting a petition (or modiflcation under this part shall be posted by the operator on the mine bulletinboard at the affected mine and shah remain posted as long as the modification is effective. U a summary o( the final action is posted on the mine bulletin board, a copy o(the lull - - decision shall be kept at the affected mine office and made available to the miners.
44.I6Wand 44.50(b)(1O) o(tbis part.All
other documents filed subsequent to a peution (or modification may be served personally or by first-class mail to the last known address o(the party.
Whenever a party is represented by an attorney who has signed any docu' ment filed on behalf o(such party or oth' erwise entered an appearance on behalf o( such party, service thereafter thall be made upon the attorney.
Any party filing a petition (or mod. Ificatlon under these rules shall file proo( of service in the torn o( a return receipt where service is by registered or certified mall or an acknowledgment by the parto' served or a verifted return Where service is made personafly.Acertulcate o(servtce thall accompany all other documents WS by a party under these rules.
Except as otherwise provided in 44.1001 this part (or petitions (or mod-
rncataon and in 144.160) and 44.50cbx19)
o( this part (or expedited proceedings, service by mail shall be complete upon mailing.
(I) Whenever a party has the right or Is required to do some act within a piescribed period alter the service o( a doc' umentor other material uponhhn and the diwument or other nattha) s sen'aeffi upon him by mail, three days shall be added to the prescribed period; Provided, that specific provision may,!or good cause, be made otherwise by an order o(afl Ad' ministiative Law Judge or the Assistant
Secretary In a particular proceeding
pending be(ore that person.
44.7 transfer o( pending petitions for modification.
44.6 Service.
Copies at all documents filed In any proceeding described in this part and copies o( all notices peritnent to such proceeding shall be served by the filing party on all other persons made parties to the proceeding under 44.3. 11 a requt (or hearing has been med by any party, a copy o( all subsequent documents flied shall be served upon the Mine Safety and health Administration through its representauve, the Omce o( the Solicitor, Department o(LabOr.
Provisions (or service o(requests (or
expedited proceedings are stated in
On March 9,1978, all petitions pending be(ore the Office o(Hearings and Appeals o( the Department o( the Interior are transferred to the Department o( . bar as provided herein. All transferred cases shall be subject to the regulations o( this part, as applicable.
Where an investigation report and amended answer have been filed, the case is transferred to the docket o( the Chle( Administrative Law Judge, Depaztment
o( La bar, (or further proceedings. Where an Investigation report has
not been flied, the case is transferred to the apptoprlate Administrator, Mine Satety and Health AdminstraUon, (or a
8
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Chapter iMine Safety and Health Administration
proposed decision and order pursuant to these regulations.
44.8 Ex pafle communication. There shall be no ex parte conununi-
cation with respect to the merits o( any case not concluded between the Adinin' isttabve Law Judge, including any em ployceor agento(the Administrative Law Judge, and any of the parties, tntervenors, representatives, or other interested pe. sons.
44.9 Posting of petition.
An operator o( a mine (or which there is no representative o( miners shall post a copy o( each petition concerning the mine on the mine bulletin board and shall maintain the posting until a ruling on the petition becomes final.
Subpart BInitiul Procedure for Petitions for Modification
* 44.10 Fiflng o( petition; service.
A petition under secupn 101(c) of the Act (or modIfication o( the application o( a mandatory satety standard may be flied only by the operator o(the affected mine or any representative o( miners at such mine. All petitions must be In writing and must be flIed with the Assistant Secretary o( Labor (or Mine Safety and Health, U.S. Department o( Labor, 4015 Wiison Bow levard, Arlington, Va. 22203. II the petition is med by a mine operator, a copy o( the petition shaD be served by the mine operator upon a representative o( miners at the affected mine, If the petition is med by a reprenntative o( the miners, a copy o( the petition shall be served by the representatIve o( miners upon the mine operator. Service shall be accomplished personally or by registered or certified mail, return receipt requested.
44.11 Contents o( petition.
(a) A petition (or modification med pur'
suant to 44.10 thaI] contain:
The name and address o( the peti'
tioner.
-
The mailing address and mine iden'
tifleabon number o( the mine or mines
affected.
The mandatory safety standard to
which the petiUon is dArected.
A concise statement o( the modtacation requested, and whether the peti tioner proposes to establish an alternate method in lieu o( the mandatory safety standard or alleges that application o(the standard will result In diminution o(safety to the miners affected or requests relle( based on both grounds.
A detailed statement 01 the (acts the petitioner would show to establish the grounds upon which it is claimed a mod. mcation Is warranted.
Identiflcation 01 any representative o( the miners at the affected mine, If the pctiuoner is a mine operator.
(b) A petition (or modification shall not include a request mr modification 01 the application 01 more than one mandatory sa(ety standard. A petition (or modifica' Lion shall not tequest relleur more than one operator. However, an operator may file a petition (or moditication pertaining to more than one mine where it can be show,i thatidentical issues oflaw and (act exisC as to the petition (or each mine.
* 44.12 Procedure for public notice of petition received. Promptly upon recelpto(a petition
(or modification, the Mine Sa(ety and
Health Administration v411 give nottcc 01 the petition to each known representative o( miners or the operator 01 the affected mine, as appropriate, and shall publish notice o(the petition in the FEDERAL REQ.
ICIER.
The FDERAL REalsna notice shall contain a statement that the petition has been filed, identW the petitioner and the mine or mines to which the petition re lates, cite the mandatory safety standard (or which modification is sought, descrtbe the requested -relie(, and smmnarfze the (acts claimed by petitioner to warrant the requested modification.
All such notices shall advise inter. ested parties that they may, within 30 days from the date o( publication in the FEDSRAL Rgarsmg, In writing comment upon or provide infonnauon reiative to the proposed modificatloa
44.13 Proposed decision. Upon receipt o( a petition (or macfin.
cation, the Mine Sa(ety and Health
Administration shall cause an investigation to be made as to the merits o( the
9
Title 30Mineral Resources
petttJofl. AS soon thereafter as Is practicable, the appropriate AdministraLor shall make a proposed decision and order based upon aB available infbimatIn, including the results of the thvestigation. The proposed decision and order shall be served on all parties to the proceeding. The proposed detision shaM become final upon the 30th day after service thereof. unless a request IrharnghaS been flied with the appropriate AdmInistrator, as provided in 44.14 of this part Service of the proposed decision is complete upon mailing.
44.14 Itequest for hearing
A request for heartng filed in accordalice with 44.13 of this part must be filed within 30 days after service of the proposed decision and shall Include:
A concise summary of pasitlon on the Sues of fact or law desired to be raised by the party requesting the hear' ing. inctuding specific objections to the proposed decision. A party other than petitioner who has requested a hearing shau also comment upon all issues of fact or Jaw presented in the petition; and
An indication of a desired hearing site.
44Th Referral to Chief Administrative Law Judge.
Upon receipt of a request for heartng as provided in * 44.14 of this part or upon Ms own iriltlative. the appropriate Administrator shall refer to the Chief Athninlstrative Law Judge the original petition, the proposed decision and order. alt information upon which the proposed decision was based, any written request for a hearing on the petition riled, and any other
written comments or information re-
ceived and considered in making the proposed decision.
44.16 Application for interim relief.
[a) TimeforJUlng. An application for interim relief from enforcement of a mandatorysafety standard may be filed atany time before a fthal departmental decision on the petition for modification to which the appilcaDon relates.
(b) With whomflied. If a hearing is pendMg on the petition for modification, the
application shall be filed with and decided by the Administrative Law Judge
assigned or the Chief Administrative Law Judge LI assignment has not been made. If the petition is pending before an Administrator or the Assistant Secretary, the application shall be Wed with and decided by the Administrator or Assistant Secretary, as appropriate.
Cc) Appeal to Adminstrattve Law Judge. lithe application for interim relief is denied by an Administrator, the applicant may request, wIthin 15 days of the denial,
a hearing on the app?tcatlon. The request shall be addressed to the Administrator and shall be referred by Mm to the CMef
Administrauve Law Judge for hewing and decision by an Administrative Law
Judge. Cd) Contents of application. An appli-
cation for interim relletshafl comply with applicable general requirements of this part, state the specific relief requested. and state how the applicant meets the criteria set forth in paragraph Ce) of this
section. Ce) Criteria. Before interim relief is
granted, the applIcant must c?early show that: (1) the petition seeking modification has been med in good fatth, and the applicant is not using the proceeding solely to postpone or avoid abatement; (2) the
requested relief will not adversely affect the health or safety of miners In the a!' fected mine; and (3) there is a substantial likelihood that the decision on the merits of the petition for modification will be fa-
vorable to the applicant.
(I) Response. All part4es to the proceeding in which the application is filed shall have 3 days from date of receipt of the
application to file a written response. Evidence. An application for tem-
porary relief or response thereto may be supported by affidavits or other eviden-
tiary matter.
Hearfn. The Administrator, Assistant Secretary, or Administrative Law
Judge may order that a heanng be held on any of the Issues ralsec in the appli-
cation. Expedited proceedings. A party may
request that the decision on interim relief be expedited. Therequestshall be inwrtt-
ing, addressed to the person designated in paxagtaph b) of tHs section, and accompanied by supporting documents that establish the party's claim of exigent circumstances warranting expedited proceedings. Service of such requests, where
10
Chapter 1Mine SaFety and Health Adminisiration
possible shall be by personal delivery to an parties; otherwise, service shaU be by telegram fdlowed by registered or cerufled mail. Parties shall have 3 days from receipt of the request to rile a response. The omdal considering the request may order that a bearingbe held on any of the Issues raised in the request. The official may order expedited proceedings. including expedited schedules for pleadings, prehearing conference, and hearing, as he considers appropriate, provided that a bearing on the merits of the application for modification of a mandatory safety standard shali not be scheduled with less than 5 days notice to the parties, unless all parties to the proceeding consent to an earlier hearing.
Subpart CHearings
44.20 Designation of Administrative Law Judge.
Upon receipt of a request for hearing in a petition for modification proceeding, the ChiefAdministrative Law Judge shau designate an Administrative Law Judge appointed under section 3105 of title 5 of the United States Code to preside over the hearing.
44.21 Filing and form of
documents.
Where to file. After a petition has been reterTed to the Office of the ChIef Administrative Law Judge, the parties wiU be notified of the name and address of the Administrattve Law Judge assigned to the case. AU ftzrther documents shall be filed with the Administrative Law Judge at the address designated or with the Chief Administrative Law Judge, if the assignment has not been made. While the petition is before the Assistant Secretay at any stage of the proceeding, all documents should be med with the Assistant Secretwy ofL.abor forMine Safety and Realth, 4015 Wilson Boulevard. Ar-
lington, Va. 22203. Caption, twe and signature. (1) The
documents flied in any proceeding under this part shall be captioned in the name of the operator of the mine to which the proceeding relates and in the name of the mine or mines affected. After a docket number has been assigned to the proceeding by the Office of the Chief Admin-
Istrative Law Judge, the caption shall contain such docket number.
After the caption each such docu. ment shall contain a title which shall be descripuve of the document and which shall identify the party by whom the document s submitted.
The original of all documents filed shall be signed at the end by the party
submitting the document or, if the party Is represented by an attorney, by such attorney. The address of the party or the attorney shall appear beneath the signs-
turn.
44.22 Administrative Law Judges; powers arid duties.
(a) Powers. An Administrative Law
Judge designated to preside over a hearing shall have all powers necessary or ap-
propriate to conduct a fair. full, and impartial hearing, including the follow-'
(I) To administer oaths and affinna.
tions; To issue subpoenas on his own mo-
-
tion or upon written application of a
paity; To nile upon offers of proof ajid re
ceive relevant evidence; To take depostlons or have depost-
tions taken when the ends ofjusttce would
be served; To provide for discovery and deter'
mine its scope;
-
To regulate the course of the hearing
and the conduct ofparties and their coun-
sel:
(3) To consider and rule upon proce-
dural requests;
To hold conferences for setuement or simplification of Issues by consent to
the parties; To make decisions in accordance
with the Act, this put, and section 557 of
titleS of the United States Code; and
To take any other appropriate ac tion authozed by this part. section 555 of title Sot the United States Code, or the
Act
(b) DisqualIfication. (1) When an Administrative Law Judge deems himself disqualified to preside over a parucular hearing, he shall withdraw therefrom by
notice on the record directed to the CMef
Administrative Law Judge. (2) Any party who deems an Adminis-
trative Law Judge for any reason to be
11
Title 30Mineral Resources
disqualified to preside or continue topre-
side over a parficular hearing, may file
with the Chief Administrative Law Judge
of the Department of Labor a motion to
be supported by affidavits setting forth
the alleged grounds for disqualilicatlOn.
The Chief Administrative Law Judge shall
nile upon the motion. Cc) Co?tWmaCiOUS conduct;
faflure or
reflual to appear or obey nWngs ofaprc-
stdtng Adminfstrattve Law Judge. (1) con-
tuniacious conduct at any hearing before
the Administrative Law Judge shau be
agreements. Such an order controls the subsequent course of the hearing, unless modified at the hearing to prevent man lfest injustice.
44.24 Discovery. Parties shall be governed in their con-
duct of discovery by appmprlate provi-
sions of the Federal Rules of Civil
Procedure, except as provided in *44.25 ofthls part.
grounds for excluthon from the heartug. (2)flaWjtneSSOrpBrty refuses to answer
a question after being directed to do so or reruses to obey an order to provide or per mit discovery, the Administrative Law Judge may make such orders with regard
to the refusal as are Just and appropriate, including an order denying the appUcation of a petitioner or regulating the contents of the record of the hearing.
(d) Referrai to Fedcral Rules of Civil Procedurc and Evidence. On any proce duraX question not regulated by this part, the Act, or the Administrative Procedure Act, and Administrative Law Judge shafl be guided to the extent practicable by any pertinent provisions of the Federal Rules of Civil Procedure or Federal Rules of Evidence, as appropriate.
44.25 DeposItions.
PnTpose. For reasons of unavailabil ity or for purpose of discovery, the testi mony of any witness may be taken by deposition.
Form. Depositions may be taken before any person baying the power to administer oaths. Each witness tesutylng upon deposition snail be sworn, and the
parties not cathng him shall have the right to cross-examine hint Questions propounded and answers thereto, together with all objections made, shah be - reduced to writing, read to or by the witnesa subscilbed by him, and certified by
the ofljcer before whom the deposition is taken. The oIflcershausend coplesby regjoteted mail to the Chief Adminlsbauvg Law Judge or the presiding Admlnlstra-
44.23 Frehearing conferences.
Live Law Judge.
(a) Convening a conference. Upon his own motion or the motion of a party, the Athnlnlstrative Law Judge may direct the
44.26 Subpoenas; witness fees. Except as provided In paragraph (b)
parties or their counsel to meet with him of this section, the Chief Administrauve
for a conference to consider:
Law Judge or the presiding Administra-
SimplificatIon of issues; Netessity or desirability of amend-
tive Law Judge, as appropriate, shall Is sue subpoenas upon written application
ments to documents for clarificaCion, slim. pflfication, or limitation;
(3)StipuiaUofls and aainissions of facts; thnttaUon of the number of parties
of a party requiring attendance of witnesses and production of relevant papers, books, documents, or tanRible things In their possession and under their control.
and expert witnesses; and Sucfl ether matters as may tend to
A subpoena may be served by any person who Is not a party and Is not less than 18
expedite the disposition of the proceeding and assure ajustconclusionthereof.
(b) Record of coence. The Admlnistrative Law Judge may, where appro-
years of age, and the ortginal subpoena bearing a certlftcate of service shall be Pled with the Administrative Law Judge. A witness may be required to attend a
priate, issue an order which recites the deposition or hearing at a place not more
action taken at the conference, amend- than 100 miles from the place of service.
ments allowed to any med documents,
U a party's written application for
and agreements made between the par- subpoena is submItted 3 working days or
Ues as to any of the matters considered. less before the hearing to which It relates,
The ord& shall limit the Issues for hearing a subpoena sbafl be issued at the discre
to those not disposed 0! by admissions or tion of the Chief Adzninistrath'e Law Judge
12
Chapter iMine Safety and Health Administration
or presiding Administrative Law Judge,
That the record on which any rule or
as appropriate.
order may be based shall consist solely of
(c) Any person served with a subpoena the petition and agreement;
may move in writing to revoke or modify
A waiver of further procedural steps
the subpoena. AU motions to revoke or before the Administrative Law Judge and modlr shall be served on the party at Assistant Secretary; and
whose request the subpoena was issued.
Awalver of any right to challenge or
The Administrative Law Judge shall re contest the validity of the findings and yoke or modify the subpoena if in his rule or order made in accordance with the opinion the evidence requked to be pro- agreement.
duced does notrelate to any matterunder Cc) Submtssion. On or before expiration
investigation
or
In
question
in
the
pro-
of
the
time
gTanted
for
negouatlons,
the
ceedings; the subpoena does not describe parties or their counsel may:
with-sufficient particularity the evidence (I) Submit the proposed agreement to required to be produced; or, if for any the Chief Administrative Law Judge or
other reason, sufficient In law, the sub- presfdlng AdmkutstraUve Law Judge, as
poena Is found to be kvaJJd or unreazon appropriate, for his consideration; or
abie. The Administrative Law Judge shall (2) Inform the Chief Administrative Law
make a simple statement of procedural or Judge or prestdtng Administrative Law
other grounds for the ruling on the motion Judge, as appropriate, that agreement
to revoke or modi'. The motion to revoke cannot be reached. or modI', any answer filed thereto, and Cd) Disposition. In the event an agree-
any ruling thereon shall become a part of ment containing consent findings and
the record.
rule or order Is submitted Within the time
Cd) W%tnesses subpoened by any party allowed, the CLiIef Administrative Law
shall be paid the same fees for attendance Judge or pre5idng Administrative Law and mileage as are paid In the District Judge, as approprtate, may accept the
Courts of the United States. The fees shall agreement by issuing his decision based
be paid by the party at whose instance upon the agreed findings.
the withess appears.
34.28 Notice of hearing.
44.27 Coneent findings and ruIe or (a) The Administrative Law Judge shall
orders.
fix a p'ace and date for the hearing and
(a) General. At any time before recep- notIr al paj-tes at least 30 days In ad-
Uon of evidence in any hearing or during vance of the date set, uniess at least one
any hearing, a reasonable opportunity party requests and all parties consent to
may be afforded to permit negotiation by an earlier date, or the hearing date has
the parties of an agreement containing been otherwise advanced in accordance
consent findings and a rule or order dis- with this part. The notice shaM nc1ude:
posing of the whole or any part of the pro-- The time, place, and nature of the
ceedings. Allowance of such opportunity hearing; and
and the duration thereof shall be in the
The legal authority under which the
discretion of the Chief Administrative hearing is to be held.
Law Judge (if no Administrative Law Judge has been assigned) or ofthe presiding Administrative Law Judge. In decid-
ing whether to afford such an opportunity, the Administrative Law Judge shall con
Cb) In accordance with the provisions of section 554 of titie 5 of the United States Code, a party may move for transfer of a heaxing on the basis of convenience to parties and witnesses. Such motion should
sider the nature of the proceeding, re- be filed with the Administrative Law Judge
quirements of the public interest, assigned to the case.
representations of the parties, and prob-
ability of an agreement which wili result 44.29 Motions.
in ajust disposition of the Issues involved. (b) Contcnts. Any agreement containing
consent findings and nile or order dispos-
ing ala proceeding shall also provide: (I) That the rule or order shall have the
same e(rect as if made after a ftIU heanng;
Each motion med shall be in writing and shall contain a short and plain statement of the grounds upon which it is based. A statement In opposition to the motion may be med by any party within 10 days after the date o(service. The Ad-
'3
Title 30Mineral Resources
ministrative Law Judge may permit oral Administrative Law Judge may prescribe
motans dining proceedings.
a time not less than 20 days within which
44.30 Hearing procedures.
each party may file proposed findings of fact, conclusions of law, and nile or order,
(a) QTdcr of proceeding. Except as may together with a supporting brief express. be ordered otherwise by the Adrninistm- lng the reasons for such proposals. Such
tive Law Judge, the petitioner shall pro- proposals and brief shafi be served on all
ceed first at a hearing.
other parties and shall refer to all portions
(b) Burden qfproof. The petitioner shall of the record and to all authorities relied
have the bunion of proving his case by a upon in support of each proposal.
preponderance of the evidence.
(c) Evidence. (1) Admissibility. A party 44.32 Initial decision.
shall be entitled to present its case or de-
fense by oral or documentary evidence, to submit tebuttal evidence, and to conduct
such cmss-examination as may be required for Ml and true disclosure of the facts. Any oral or documentary evidence may be received, but the Administrative Law Judge shall exclude evidence which Is irrelevant, Immaterial, or unduly repe-
titfous. Testimony of witnesses. The testi-
mony of a witness shall be upon oath or affirmation administered by the Admin
Istrative Law Judge. Objections. If a party objects to ad-
m5ssion or rejection of any evidence, limitauon of the scope of any examination or
As soon as practicable after the time allowed for the filing of proposed finthngs of fact an conclusions of taw, the Ad. ministrative Iaw Judge sham make and serve upon each party his decision, which shall become final upon the 30th day after service thereof, unless an appeal Is med as provided in 44.33 of this part. The decision of theAdministraUve Law Judge shah include:
(HA Statement ofnumbered findings of fact and conclusions of law, with reasons therefor, upon each material issue of fact, law, or discretion presented on the record; and
(2) The appropriate role, der, relief, or denial thereof.
cross-examination, or faliure to limit such scope, he shall state briefly the grounds for such objection. Rulings on such objections shall appear In the record.
ExceptiOns. Formal exception to an adverse ruling is not required.
(d) Official notice. Official notice may be
The decision of the Administrative Law Judge shall be based upon a consideration otthe whole record axuI shall state all facts officially noticed and relied upon. It shall be made on the basis of a preponderance ot reliable and probative evidence.
taken of any material fact not appearing
In evidence in the record, which is among the traditional mqtters ofjudicial notice or concerning Which the Department of Labor by reason of its functions Is presumed to be expert; ProvWed, that the parties shall be given adequate notice at the hearing or by teference in the presiding Admlnlstratfve Law Judge's decision of the matters so noticed and shall be given adequate opportunity to show the contrary.
44.33 Departmental review. Notice qf appeal. Any party may ap-
peai from the initial decision of the Administlative Law Judge by filing with the Assistant Secretary a notice of appeal withtn 30 days after service of the Initial decision. The Assistant Secretary may consolidate related appeals. Copies of a notice ofappeal shah be sen'S on all parties to the proceeding in accordance with
(e? Transcript. Copies of the transcript of the hearing may be obtained by the parties upon written application filed with the reporter and payment of fees at the rate provided in the agreement with the reporter.
44.6 of this part. Statement of objections. Within 20
days alter flung the notice of appeal, the appellant shall file his statement of obJections to the decision of the Admlnlstrative Law Judge and serve copies on all other parties tothe proceeding. The state-
4 44.31 Proposed findings of fact, conclusions, and orders.
ment shall refer to the specific findings Of fact, conclusions of law, or terms of the order objected to In the Initial decision.
After consultation with the parties, the Where any objection is based upon evi.
14
Chapter 1Mine Safety and Health Administration
dence ofrecord, the objection need not be decision on alt or any part of the proceed-
consldeted by the Assistant Secretary it ing. Any othe, party may, withIn 10 days
specific record citations to the pertinent after service of the motion, serve opposing
evidence are not contained in the state- affidavits or countermove fQr summary
ment of objections.
decision. The Administrauve Law Judge
(cp Responding statements. WIthin 20 may set the matter for atgvment and call
days after service of the statement of ob- for submission of briefs.
jecuons, any other party to the proceed-
Filing of any documents under par-
ing may me a statement In response.
agraph (a) of this section shall be with the
(d) Existing appeals of pending peti- Administrative Law Judge, and copies of
Moms. The entire record of each pending such documents shall be served in ac-
petition or appeal within the Department cordance with 44.6 of this part.
of the Interior shall be transferred to the
Any affidavits submitted with the
Assistant Secretary for decision in ac- motion shah set forth such facts as would
cordance with the provisions of 44.35 of be admissible in evidence In a proceeding
this pait.
subject to 5 U.S.C. 556 and 557 and shall
show affirmatively that the afilant is com-
44.34 Transmission of record.
petent to testiI to the matters stated
If an appeal is filed, the Administrative Law Judge shall transmit the record of the proceeding to the Assistant Secretary for review. 'The record shall incilide: the
application; any request for hearing thereon; motions and requests ified in written form; rulings thereon; the tran
script of testimony taken at the hearing, together with exhibits admitted in evdence; any documents or papers filed in connection with preheadng conferences; such proposed findings of fact, conciusions of law, rules or orders, and supporting reasons, as may have been filed; and the Administrative LawJudge's decision.
therein. When a motion for summary decision is made and supported as provided In this section, a party opposing the mo-
-
tion may not rest upon the mere allegations or denials of such pleading. Such response must set forth specific facts showing that there is a genuine issue of fact for the hearing.
{d) The Administrative Law Judge may grnnt the motion if the pleadings, affidavits, material obtained by discovery or otherwise, or matters olUcially nouced show that there Is no genqtne issue as to any material fact and a party is entitled to summary decision. The Administrative Law Judge may deny the motion when
44.35 Decision of the Assistant Secretary.
ever the moving party denies access to information by means of discovery to a party opposing the motion.
Appeals from a decision rendered pur (e) The denial of all or part of a motion
suant to 44.32 of this part or appeals for summary decision by the Administra-
pursuant to 44.33(d) of this part shall be tive Law Judge shall not be subject to in
decided by the Assistant Secretary based - terlocutory appeal to the Assistant
upon consideration of the entire record of Secretary unless the Athnthistrative Law
the proceedings transmitted, together with Judge certifies in wilting that (I) the nil-
the statements submitted by the parties. Inginvolves an important question of law
The decision may affirni, modify, or set or policy as to which there aresubstantial
aside, in whole or part, the Undings, con grounds for difference of opinion, and 12)
cluslons, and rule or order contained in an immediate appeal from the ruling may
the decision of the presiding Administra. materially advance termination of the
live Law Judge and shall include a state- proceeding. The allowance of an Interlo--
ment of reasons for the action taken.
cutory appeal shall not stay the proceed
ings before the Administrative Law Judge
Subpart DSummary Decisions
unless ordered by the Assistant Secre-
tary.
* 44.40 Motion for summary decision. (a) Ai'y party may, at least 20 days be 44.41 Summary decision.
fore the date fixed for any heaxizg under (a) No genuine issue of materzlfact. 1)
subpart C of this part, move with or with Where no genuine issue of a matedal fact out supporting affidavits for a summary is found to have been raised the Admin-
15
Title 30Mineral Resources
istrative Law Judge may issue an initial dectsion to become final 30 days after service thereof, wiless, within such time, any party has filed an appeal with the Mststant Secretary. Thereafter, the M sistant Secretary, after consideration of the entire record, may tssue a final deci
slon. An Initial decision and a final deci
slon made under this paragraph shall ln chide a statement of
(I) findings and conclusions, and the reasons therefor, on all issues presented;
and (ii) any terms and conditions of the rifle
& ojiler. A copy of an initial dectsion and final
decision under this paragraph shall be served on each party.
(b) Hearings on issues of fact. Where a genuine question of material fact is raised, the Administrative Law Judge shall, and in any other case mny, set the case for an evidentlary hearing In accordance with subpart C of this part.
Subpart EEffect of Initial Deci'ion
44.50 Effect of appeal on decision; application for relief pending appeal.
Cal Except as may result from proce dures set forth In paragraph (b) of this sec
tion, a proposed decision of an
Administrator Is not operative pending appeal to an Administrative Law Judge, and a dectsion of an Administrative Law Judge is not operative pending appeal to the Assistant Secretary.
(b) Appflcalion for relief pending apPeat (I) Purpose, The purpose of an application for relief pending appeal is to give effect to a decision of an AdminIstra tor or Administrative Law Judge until the
decision is alflxmed or reversed on appeal. Time forjltlng. An application (or re-
Bel pending appeaI shail be Ned within 10 days of the dectslon sougbt to be effectinted.
With whom filed. If an Administrator's decision ts the subject of the application, it shall be filed with and decided by the Admintstrative Law Judge assigned or the Chief Administrative Law Judge if assignment has not been made. If an Administrative Law Judge's deci sion ts the subject of the application, it shaM be flied with the Asststant Secretazy and shall bedecidedby hint
Appeal. A dectsion on the applic*
tion for relief pending appeal is not sub-
ject to appeal, unless the Administrative
Law Judge or Assistant Secretary certi
fies in wilting that (1) the ruling involves
an Important question of law or policy as
to which there are substantial grounds for
difference of opinion, and (2) an immedi
ate appeal from the ruling may materially
advance termination of the proceeding.
The allowance of an Intericcutory appeal
shall not stay the proceeding unless or-
dered by the AssistantSecretary. Contents of application. An api-
cation for relief pending appeal shaU com
ply with applicable general requirements of this part, state the specific relief requested1 and state how the applicant
meets the criteria set forth In paragraph
(bXO) of this section.
(0) Criteria. Before relief ts granted, tile applicant must clearly show that (I) the
requested relief will not adversely affect
the health or safety of miners In the a1
fected mine, and (2) there Is a substantial
likelihood that the decision on appeal will
be favorable to the applicant..
(7) Response. All parties to the proceedS
ing in which the application ts filed shall
have 3 days from date of receipt of the
application to file a
tS E,Mnn. k,
writpteinrtreSsmponIsre.reMtc
pending appeal or response thereto shan
ordinailly be decided spiely by reference
to the record as it extsts at the time the
application and response thereto are ti
meiy flied.
Hearing. The Asststant Secretary or
AdministraUve Law Judge may order that a hearing be heid on any of the Issues
raised In the application.
--
Expedited proceedings. A party
may request that the dectsion on relief
pendIng appeal be expedited. The request
shall be in writing, addressed to the per
son designated In paragraph (1*3) of this
section, and accompanied by supporting
docwnents that establish the party's claim
of exigent circumstances warranting ex
pedited proceedings. Service of such re-
quests, where posstbie, shall beby personal
delivery to an parties; otherwise, service
shall be by telegram followed by reglz
tend or certified man. Parties shall have
3 days from receipt of the request to me
a response. The official considering the
request may order that a hearing be held
on any of the issues raised in the request
The official may order expedited proceed-
16
0'
Chapter 1Mine Safely and He&th Administration
Ings, Including expedited schedules for briefs and hearing, as he considers appropriate; Provided, that oral argument of the appeal shall not be scheduled with less than 5 days notice to the parties, unless all parties to the proceeding consent to an earlier hearing.
44.51 Finality for purposes of judicial review.
Only a decision by the Assistant Sec retaryshall be deemed final agency action for purposes ofjudicial review. A decision bY an Adznlntstx-ator or Administrative Law Judge which becomes final for lack of appeal ts not deemed final agency ac-
Mon for purposes of 5 U.S.C. 704.
44.52 Revocation of modification.
Any party to a proceethng under this pan in which a petition for modiflcatlol2 of a mandatory safety standard was
granted may petition that the relief
granted be revoked due to a change in circumstances, because findings which justified the relief are no longer valid. Such petton to revoke shail be med with the Chief Administrative Law Judge for his disposition and shall be subject to an procedures of subparts CE as lilt were a petition filed under 44.10 of this part.
[FR Dcc. 18-18895 Filed 7-8-78; 8:45 amj
PART 45INDEPENDENT CONTRACTORS [Reserved]
17
Title 30Minen,f Resources
SUBCHAPTER HEDUCATION AND TRAINING
PART 48TRAINING AND RETRAINING OF MINERS
Subpart ATraining and Retraining of Underground Miners
4S.I Scope.
S.hbpdfl ATc&nfl,g .snd R.iralning ef Und.,g,ow,d
Mm in The provisions of this subpart A set
Se 4a.1 Scope.
4t2 Definitions.
48.3 Tralntngplans; Umeofsubmlzslon; where
forth the mandatory requirements for submitting and obtaining approval of programs for training and retraining mM en working in underground mines. Re-
filed; lnfoanatiOn requIred; time ft)rapproval quirements regarding compensation for
method for disapproval; commencement of training and retraining are also Included.
training; apprDvSI of Instructors. 48.4 Cooperative training progmm. .48.5 TraIning of new min&s; inlnhnum cowses
of thstnicuon; hoti's of instruction. 48.5 TrainIng of newlyempIoyed experienced
The requhements for training and re
training miners worktng at surface mine. and surface areas of underground mines are set forth in subpart B of this part.
minera; minimum Q)uThC3 ofinstrucuon.
483 TrainthR of miner assigied to a task In
which they have had no previous experience: courses of Instruction.
48.2
Definitions.
4a.8 Annual refresher training of miners: mm
For the purposes of this subpart A
mum coursesof instruction; hours ofinsinic. (a)(1) "Miner" means, tor purposes of
Lion.
48.9 Records oftTainlflg. 48.10 ConwensaUon fo traththg 48.11 Hazard tnInlng
4812 Appeals proceduia
48.3 through 48.10 of this subpart A, any person working in an underground mine and who is engaged in the extrac. Uon and production process, or who is regularly exposed to mine hazards, or who
Is a maintenance or service worker em
ployed by the operator or a maintenance
Subpatt STraining Cod RtUuinhi ul Minn
or service worker contracted by the op-
W..*Iag at Su,fac. Mints and surface Areot .1
erator to work at the mine for frequent or
Und.tgrn.jndMin..
extended periods. This delinition shall in.
48.21 Scope. 48.22 DefinlUons.
dude the operata If the operator works underground on a continuing, even If ir
4a.23 naming plans; time ofsubmisslon; where regular, basis. Short term, specialized
filed; infonnation required; Umeforappmval; method br disapproval; commencement of tminthg; approval of tnstnictors. 48.24 CooperatIve trining program. 4&25 TslnIng of new miners; minlmumcounes of Instruction; hours of Instruction. 46.26 TraIning of newly.employed experl enced intners; minimum courses of Instruc.
contract workers, such a drillers and blasters, who are engaged in the extrac Uon and producuon process and who have received training under 48.6 (Training ofnewlyemployed experienced miners) of this subpart A may, in lieu of subsequent training under that section
tion. for each new employment, receive train-
4&27 Training of miners assigned to a task In whith they have had no previous experten; minimum courses of Lnstnaction.
4828 Annual refresher training of miners; minimum counts of Instruction; bourn of In-
ELTUCUOn-
48.29 Records of training. 4&3O Compensation for tranlng
ing under 48.11 (Hazard training) of this subpart A. 'This definition does not in dude:
(i) Workers under subpart C of this part 48, including shaft and slope workers, workers engaged in construction actvi. ties ancillary to shaft and slope sinking,
48.31 Hazard training.
and workers engaged in the construcuon
48.32 Appeals procedures.
of major additions to an existing mine
ATnxoarrv Sect. 101 and 115(a), (b) and Cc) of the Federal Mine Salety mid Health Actof 1911,
which requires the mine to cease opera tions;
Pub. L. 91-173 as amended by Pub. I,. 95.164. (II) Supervisory personnel subject to
91 Stat 1291, 1315-1316 (30 USC. 811, 825(a), MSHA approved State certiftcation re
(b) and (c)).
qulrements; and,
18
H
t) I
Chapter 1Mine Safety and Health Administration
(Iii) Any person covered under
48.3 Training plans; time of
graph (a)(2) of this section. (2) 'Mine?' means, for purposesof* 48.11
(Hazard training) of this subpart A, any person working in an underground mine and excluding persons covered under par
submission; where flied; information required; time for approval; method
for disapproval; commencement of training; approval of instructors.
agraph (all) of this section and subpart (a) Each operator of an underound
C of this part and supervisory personnel mine shall have an MSHA approved plan
subject to MSHA approved State certifi. containing programs for training new
cation requirements. This deftnition n. miners, training newly-employed expert
cludes any delivery, oWce, or -scientific worker or ocasional, short term main tenance or service worker contracted by
enced miners, training miners for new tasks, annual refresher training, and haz-
ard training for miners as follows:
the operator, and any student engaged In
Tn the case of an underground mine
academic projects involving his or her ex tended jresence at the mine.
which Is operating on the effective date of this subpart A, the operator of the mine
"Experienced miner means a per son who is employed as an underground miner, as defined in paragraph (a)U) of this section, on the effective date of these rules; or a person who has received train ing acceptable to MSHA from an appropilate State agency within the preceding 12 months; or a person who has had at least 12 months expertence working in an underground mine during the preceding 3 years; or a person who has received the training for a new miner within the preceding 12 months as presrlbed in 48.5 (Training of new miners) of this subpart
A.
"New miner" means a miner who Is noan experienced miner.
shall submit such plan for approval within 90 days after the effective date of this sub-
partA Within 60 days alter the operator
submits the plan for approval, unless ex tended by MSHA, the operator shall have an approved plan for the mine.
In the case of a new undif ground mine wbtch Is to be opened or a mine which Is to be reopened or reactivated after the effective date of this subpart A, the operator shall have an approved plan prior to opening the new mine, or reopen. ing or reactivaung the mine.
(b) The training plan shall be filed with the Chief of the Training Center, MSHA, for the area in which the mine is located.
(c) Each operator shall submit to the
(ci) "Normal working hours" means a Chief of the Training Center, MSHA, the
period of time during which a miner is following information:
otherwise scheduled to work. This efi (UThe company.name, mine name, and
niuon does notpreelude scheduling train MSHA identification number of the mine.
ing claes on the sixth or seventh working
The name and position of the person
thy if such a work schedule has been es- designated by the operator who is re-
tabUsbed for a thjflicient peilod of time to sponsible for health and safety training at
be accepted as the operator's common the mine. This person may be the opera
practice. Miners sball be paid at a rate of tar.
pay which shall correspond to the rate of
A list of MSRA approved instructors
pay they would have received had they with whom the operator proposes to make
been performing their normal work tasks. arrangements to teach the courses, and
(e) "Operata" means any ovmer, lessee, the courses each instructor is qualified to
or other person who operates, controls or teach.
supervises an underground mine; or any
The location where training will be
independent contractof identified as an operator performing services or construc tion at such mine.
(n "Task" means a work asslgmnent that includes duues of ajob that occur on a regular basis and which requires physical abifiucs and job knowledge.
given for each course. A description of the teaching meth-
ods and the course materials which are to be used in training.
The approximate number of miners employed at the mine and the maximum number who will attend each session of training.
(g) 'ct" means the Federal Mine Safety (7)The predicted time or periods of time
and Health Act of 1977.
when regularly scheduled refresher train
19
Title 30Mineral Resources
Ing will be given. This schedule shall In dude the titles of urses tA be taught, the total number of tnsttuction hours for
each course, and the predicted time and length of each session of txaining.
(8) For the purposes of * 48.7 (New task tralnin& of miners) of this subpart A, the
operator shal] submit: A eomp)ete List of task assignments
to correspond with the definition of 'thsk" in * 48.2(0 of this subpart A.
The titles of personnei conducting
the training for thissecUon. (lii) The outline of training procedures
used in training miners n those work as signnients listed according to paragraph
(c)(BXI) of this section. (iv) The evaluation procedures used to
determine the effectiveness of tnlnlng under * 48.7 of this subpart A.
The operator shal) irnish to the representative of the miners a copy of the
training plan two weeks prior to its submission to the Chief of the Traluing Center. Where a miners' representative Is not designated, a copy of the plan shall be
posted on the mine bulletin board 2 weeks prior to its submission to the Chief of the Training Center. Written comments re ceived by the operator from miners or their representatives shan be submitted totbe Chief of theTraining Center. Miners or their representatives may submit written comments directly to the thief of the
Training Center.
Mi training required by the training p)an submitted to and approved by the Chief of the Training Center as required
by this Mi bpart A shall be subject to evaluation by the Office of Education and Training, MSHA, to determine the effectiveness of the training programs. If It Is
deemed necessary, the Chief of the Train-
ing Center may require changes In, or ad dttlons to, programs. Upon request from
the Office of Education and Training,
MSHA, the operator shal) make available
for evaluation by the Office of Education and Training the instructional materials,
handouts, visual aids and other teaching
accessories used or to be used in the train. Ing programs. Upon request from the Of
lice of Education and training, MSRA, the operator shall provicte inlbrmation concerning the schedu1 or upcoming training.
(U The operatorshall make a copy of the MSHA approved training plan avalJab)e
at the mine site for M8HA Inspection and
for examination by the thiners and their
representatives. Except as provided In * 48.7 (New
task training of miners) and 48.11 (Haz ard training) of this subpart & all counes shall be conducted by MSBA approved instructors.
Instructors shall be approved by the
Omce of EducaUon and Training, MSHA, in one or more of the following ways:
(I) Instructors shall take an Instructor's training coune conducted by the Office of Education and Training, MSHA. or
given by persons designated by the Olflce
of Education and Training, MSRA, to give
such lr tnictjon; and instructors shall have satisfactorily comp)eted a program of Instruction approved by the Omce of Education and Training, MSRA, In the subject matter to be taught
Instructors may be designated by M8HA as approved Instructors to teach specific counes based on written evi dence of the instructors' qualifications
and teaching experience. At the discretion of the Chief of the
Traking Center, instnictors may be des ignated by MSHA as approved tnstnictas to teach specific courzes based on the performance of the Instructors while teaching classes monitored by MSHA. Operators shnll inthcate in the training p)ans submitted for approval whether they want to have instructors approved based on monitored performance. The Training Center Chief shall consider such
factors as the size of the mine, the number of emp)oyeez, the mine safety record and
remoteness from a training facility when determining whether instructor approval based on monitored performance is appropriate.
On the effective date of this subpart
A, cooperative insfructors who have been designated by MSHA to teach MSKA ap-
-
proved courses and who have taught such courses within the 24 months prior to the
effecuve date of this subpart shall be con sidered approved Instructors for such
courses. (I) Instructors may have their approval
revoked by MsffA for good cause which
may include not teaching a course at least once every 24 months. pefoz any mvocation Is effective, the thief of the Train ing Center must send written reasons for revocation to the instructor and the In structor shall be given an opportunity to demonstrate or achieve compliance be-
20
Chapter 1Mine Safety and Health Administration
fore the Chief of the Thining Center on the matter. A decision by the Chief of the Training Center to revoke an instructor's
approval may be appealed by the Instruc.
tor to the Director of Education and
Training, MSHA, 4015 Wilson Boulevard,
Arlington, Va. 22203. Such an appeal shall
besubntltted to the Director of Education and Training within 5 days of noUficatlon of the Chief of the Training Center's de cision. Upon revocation of au instructor's approval, the Chief of the Trthftng Center shall immediately notify operators who use the instructor for training.
U) The thief of the Training Center for
the areajn which the mineislocated shall notify the operator and the miners' rep. resentative, in writing, within 60 days from the date on which the training p)an Is Med. of the approvat or status of the approval of the training proranis.
If revisIons are required for approval, or to retain approval thereafter, the re-
visions required shall be specified to the operator and the miners' representative and the operator and the miners' repre sentative shall be afforded an opportunity to discuss the revisions with the Chief of the Training Center, orto prope alter nate revisions or chang. The Chief of the Training Center, in consu)t.ation with the operator a,d the representative of the miners, shal) fix a time within which the
discussion will be he)d, or alternate revi sions or changes submitted, before Final approval Is made.
The Chiefof the Training Center may approve separate programs of the train lng plan aid w)tflbo)d apprtval of other
programs, pending discussion of revisions or submission of altemate revisions or changes.
(k) Except as provided under 48.8(c) (Annu& refresher training of miners) of this subpart A, the operator shall com mence training of miners within 60 days after approval of the training pian, or ap-
proved programs of the training plan. (I) The operator shall notify the Chief of
the Training Center, MSIIA, in the area in which the mine is located and the mm
en' representative of any changes or mod. locations the operator proposes to make in the approved training p)an. The oper
ator sha)i obtain the approval of the
Training Center Chief for such changes or modicatlons.
(m) In the event the Chief of the Training Center or the Director of Education
and aining disapproves a training plan or a proposed modification of a training p)anorrequtreschangesin atrainingp)an or modification, the Chief of the training Center or the Director of Education and Training shal notI, the operator and the miners' representative In wiitlng of:
The specific cflanges or Items of deficiency.
The action necessary to effect the changes or bring the disapproved training plan or modification into compiiance.
The deadiine for completion of remedial action to effect compliance, which shall serve to suspend punitive actionun. der the provisions of sections iO4 and ilO of the Act and other related regulations untii that established deadline date, ex cept that no such suspension shall take piace in imminent danger situations.
(n) The operator shall post on the mine bulietin board, and provide to the miners' representative, a copy of all MSIIA revi sions and decisions which concern the tninlng p)an at the mine and which are issued by the Chief of the Training Center
or the Director of Education and flJj.
ing.
48.4 Cooperative training program.
An operator of a mine may conduct his own training programs, or may par ticipate in training programs conducted by MSRA, or may participate In MSHA approved training programs conducted by State or other Federal agencies, or . sociations of mine operators, miners' rep-
-
resentatives, other mine operators, private associations, or educational Institutiona
Each program and course of Instruc. tion shall be given by instructors who have been approved by MSHA to Instruct in the courses which are given, and such couizes and the training proanis shall be adapted to the mining operations and practices existing at the mine and thaI) be approved by the Chief of the Training Center for the area in which the mine Is located.
48.5 Training of new miners; minimum courses ot Instruction; hours of instruction.
(a) Each new miner shal) receive no less than 40 hours of training as prescribed in this section before such miner is assigned to work duties. Such tralningshali be con ducted in condttlons which as closely as
21
Title 30Mineral Resources
practicabte duplicate actual under (61 Roof or ground control and ventila-
ground conditions, and appmximately S tion plans. 'The course shall include
hours of training shau be given at the troduction to and instruction on the roof
mine site.
or ground control plan in effect at the
(b) The training pmgram for new miners mine and procedures for roof and rib or
shall include the following courses:
ground control; and an introduction to
InstnLcton in the statutory rfghts of and instruction on the ventilation plan in
miners and their representatives under effect at the mine and the procedures for
the Act, authority and responsibility Qf maintaining and controlling ventilation.
stipervisors. The course shall include In-
Health. The course shall include in-
struction in the statutory rights of miners struction on the purpose of taking dust,
and their representativC under the Act, noise, and other health measurements, including a discussion of section 2 of the and any health contoI plan In effect at
Act; a review and descrlptton of the line the mine shall be explained. The health
of authority of supervisors and miners' provisions of the Act and warning labels
representatives and the responsibilities of shall also be explained.
such supervisors and miners' represen
Cleanup; rack dusting. The course
tatives; and an introduction to the oper shall include instruction on the purpose
ator's rules and the procedures for of rock dusting and the cleanup and rock
reporting hazards.
dusting progTa!n In effect at the mine,
.Seif.rs cue and respiratory devices. where applicable.
The course shall include Instruction and
Hazard recognition. The course shall
demonstration In the use, care, and main- Include the recognition and avoidance of
tenance of self.rescue and respiratory cie hazards present in the mine, particularly
vices used at the mine. Such course shall any hazards related to explosives where
be given before the new miner goes un- explosives are used or stored at the mine.
derground.
Electrical hazards. The course shall
Entering and leaving the mine; include recognition and avoidance of elec
transporiqtion; communIcations. The trical hazards.
course shall include instruction on the
First aid. The course shall indude
procedures in effect for enteAng and leav- instniation in first aid methnds accepta-
ing the mine; the checkin and check.out ble to MSH.A.
system in effect at the mine; the proce
Mine gases. The course shall in-
danurceessf;
tiding on and in mine conveyS
the controls in effect for the
clude instruction in the detection and
avoidance othazards associated with mine
transportation of miners and materials; gases.
and the use of the mine communication
Health and saftty aspects of the
system warning signals, and directional lasks to which the new miners will be .
signs.
signed. The course shall include instnic
introduction to the work environS tion in the health and safety aspects of
incnt. The coulse shall inctude a visit and -the tasks to be assigned, the safe work
tour of the mine, or portions of the mine procedure of such tasks, and the man-
whtch are representative of the entire datory health and safety standards per
mine. A method of mining utilized at the tinent to such tasks.
mine shall be caserved and explained.
Such other courses as may be re-
Mine map; escapeways; emergency quired by the Training Center Chief based evacvaflon; ,anicading. The course shall on circumstances and conditions at the
Include a review of the mine map, the es mine.
-
capeway system; the escape, fire lighting,
Methods, including oral, wrttten, or
and emergency evacuation plans in effect practical demonstration, to determine
at the mine; and the location of aban successful compjetlon of the training shall doned areas. Also included shall be an In be Included in the tralntng plan. The
troduction to the methods of banicadlng methods for detennlnlng such comple-
and the locations of the barricading ma tion shall be administered to the miner
terlals, where applicable. The program of belore he ts assigned work duties.
Instructton for escapeways and emer-
Upon proof by an operator that a
gency evacuation plans approved by the newly emp!oyeg miner hnz reteived the
District Manager shall be used for ttits courses and hours of instruction set forth
course.
in paxagiaphs (a) and (b) of this section
22
Chapter 1Mine SaFety and Health Administration
within t2 months preceding initial em areas; and, where applicable, methods of
ployineiit at a mine, such miner need not barricading and the Jocatfons otbanicad-
repeat the training, but the cperator shall Ing materials. The program of Instruction
give and the miner shall receive and com- for escapeways and emergency evacua plete the instruction and program of tion planS approved by the Dtstrict Man.
training set forth in paragraph (b) of 48.6 ager shall be used for this course.
(Training of newly-employed experienced
Roof or ground control and venffla-
miners), and 48.7 (New task training of tion plans. The course shall include an in
miners), itapplicable, before commencing troduction to and instruction on the roof
work.
or ground control plan In effect at the
mute and procedures for roof and rib or
48.6 Training of newly-employed grotmd control; and an introduction to
experienced miners; minimum
and instruction on the ventilation plan In
courses of instruction. (a)AuewIy-employedexperiencedmlner shall receive and complete training in the program of instruction prescribed in this section before such miner is assigned to work duties. (b) The training program for newlyeni. pioyed experienced miners shall include the following:
Introduction to Work environment. The course shall include a visit and tour
effect at the mine and the procedures f maintaining and controlling ventilation.
Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine, particularly any hazards related to explosives where explosives ere used or stored at the mine.
Such other courses as may be re quiredby theTrainlngCenterChlefbazed on circumstances anti conditions at the -
mine.
of the mine. The methods of mining uti lized at the mine shall be observed and explained.
Mandatory health and safety stand.
adnattso. rTyhhe ecaolutrhseasnhdalslaIfnedtuydsettahnedmaradns.
48.7 Training of miners assigned to a task in which they have had no previous experience; minimum courses of instruction.
(a) Miners assigned to new work tasks
pertlneht to the tasks to be assigncd.
as mobile equipment operators, drilling
Authority and respoflsibUitv ctf su machine operators,haulage and conveyor
pervlsozs and miners' representatives. systems operators, roof and ground conS
The course shall include a review and de- trol machine operators, and those in
scription of the line of authority of super. blasting operations shall not perform new
visors and mIners' representatives arid work tasks In these categories until traInS
the responsibilities of such supervtsors ing prescribed in this paraeraph and par.
and miners' representatives; and an in. agraph (1) of this section has been
troduction to the operator's rules and the completed. This training shall not be re-
procedures for reportin hazards.
quired for miners who have been trained
Entering and leaving the mine; and who have demonstrated safe oper-
transportation; communications. The ating procedures for such new work tasks
course shall include instruction in the within 12 months preceding assignment.
procedures in effect for enteng and Ieav This training shall also not be required for
lug the mine; the theck-in and checkout miners who have performed the new work
system in effect at the mine; the proce. tasks and who have demonstrated safe
dures for riding on aria In mine convey. operating procedures for such new work
ances; the controls In effect for the tasks within 12 months preceding assign.
transportation of miners and materials; ment The training program shall include
asia the use of the mine communication the following:
systems, warning s(gna4s, and directionai (1) Health and safety aspects and safe
signs.
operating procedures for work t03k3,
Mtne map; escapeways; emergency equipment, and machfnenj. The training
evacwflion; banicadin9. The course shall shall include instrucuon in the health and
include a review of the mine map; the es safety aspects and the safe operating pro-
capeway system; the escape, fire fighting, cedures related to the assigned tasks, and
and emergency evacuation plans in effect shall be given in an onthe.job environ-
at the mine; the location of abandoned ment; and
23
Title 30Mineral Resources
Ci) Supervised practice during non-
production. The training shall include Su-
pervised practice In the and the per(onnance of
wasosrigkndeudtiteasskast,
times or place where production Is not
the primary thjective; or
CU) SuperAsed operations during pro-
duction. The training shall Include, while
under direct and and production is
Iimn pmroeRdiraetSeSs,uoppeervraistiioonn
of the machine or equipment and the per
formance of work duties.
New or modied machines and
equipment. Equipment and machine operators shall be instructed in safe operating prucedures applicable to new or
modified machines or equipment to be in
stalled or put Into operattorl In the mine,
which require new or different operating
prncedSuulcehs.other courses as may be re-
qounirceidrcbuymtshteanTcraeisnainngdCceonntderitCiohnisefabtatsheed
mi(nbe). Miners under paragraph Ca) of this
section shall not operate the equipment or machine or engage In blasting operations without direction and Immediate supervision until such miners have dem-
onstrated safe operating procedures for the eQuipment or machine or bThztlng operation to the operator or the operator's
agent. Cc) Miners assigned a new task not coy-
ered In paragTaph Ca) of this section shall
be instructed in the safety and health aspects and safe work procedures of the
task, prior to performing such task. Cd) Any person who controls or directs
haulage operationsata mine shall receive
and compTete training courses in safe haulage prnceduies related to the haul-
age system, ventilation system, fire fighting proceduxs, and emergency evacuation procedures in effect at the mine before
assigmflent to such duties.
Ce) All training and supervised practice and operation required by this section
shall be given by a qualified trainer, or a
prescribed in this section. Cb) The annual refresher training pro-
gram for all miners sbnll include the following courses of instruction:
CI) Mandatory health and safety stand-C ards. The coume shall include mandatory health and safety standard requirements
which are related to the miner's tasks. (2) Transportation controls and coin-
municati on systems. The course shall In dude instruction on the procedures for riding on and in mine conveyances; the controls in effect for the transportation of miners and materials; and the use of the mine communicaUon systems, warning signals, and dliectlonal signs.
C3) Barricading. The course shall Include a review of the methods of bardcading and locations of barricading materials, where applicable.
(4) Roof or ground contrul and ventilalion plans. The course shall include a review of roof or ground control plmis in effect at the mine and the procedures for maintaining and controlling ventilation.
CS) First aid..The course shall include a
review of first aid methods acceptabTe to
MSBA. (6) ElectricaL hazards. The course shall
include recognition and avoidance ofelectcal hnnrds.
C7) Prevention of acclden1s. The course shall include a review of accidents and causes of accidents, and Instruction in accIdent prevention In the wotk environ-
ment CS) Sejfirescue devices and respiratory
devices. The course shall include Instruction in the use, care, and maintenance of self-rescue and respiratory devices.
- C9) ExpZosiv. The course shall include
a review and instruction on the hazards related to exp!oslves. The only exception to this coume component is when there are no explosives used or stored on the
mine property. ClO) rime gases. The course shall in-
clude instruction in the detection and
avoidance of hazards associated with mine
supervisor experienced In the assigned tasks, or other person experienced in the assigned tasks.
gases. Cli) Health. The course shall include in-
struction on the purpose of taking dust, noise, and other health measurements
* 48.8 Annual refresher training of miners; minimum courses of
and any health contzol plan In effect at the mine shall be explained. The health provisions of the Act and warning labels
instruction; hours of instruction.
shall also be explained.
Ca) Each miner shall receive a minimum of 8 bouTs of annual refresher training as
(12) Such other courses as may be requiredby theTrainingCenterChief based
24
Chapter 1Mine Safety onci Heoith Administration
on circumstances and conditions at the tion of miner) of this subpart A, a training
mine.
program before such miners commence
Cc) All experienced miners already em- their work duties. This training program
ployed at a mine on the effective date of shall Include the fouowjng Instruction,
the Act (March 9, 1978) shalt receive it- which Is applicable to the duties of such
fresher training, as prescrtbea in tills sec- miners:
tion and in accordance with the approved Ci) Hazard recognition and avoidance;
plan, to begin not more than 90 days after C2) Emergency and evacuation proce-
the date of approval of the training proC dures;
gram required by this subpart A.
(3) Heath and safety standards, safety
Cd) Where annual refresher training is rules, and safe working procedures;
conducted perlothcaUy, such sessions shall C4) Self-rescue and respiratory devices;
not be less than 30 minutes of actual in- and
structon time and the miners s1aM be (5) Suth other instmctton as maybe re-
notified tbat the session Is part of annual quiredby the Chief of theTrainingCenter
refresher tzaiMng.
based on crcuxnstances and conditions
at the mine.
48.9 Records of training.
Cb) Miners shall receive the instruction
$ Ca) Upon a miners completion of each MSHA approved training program, the operator shalt record mid certify on MSHA toxin 5000-23 that the miner has received the specifted training. A copy of the train-
ing certificate shau be given to the miner at the completion of the tra1ning The training certflcates for each miner shall be available at the mine site for inspection by MSUA and for examination by the miners, the miner's representative, and State inspection agencies. When a miner leaves the operator's employ, the miner shall be entitled to a copy of his trainIng certificates.
Cb) False ceptilica tion that training was
given shall be punishable under sections ll0Ca)and(fl of the Act
Cc) Copies ottralning certificates for currently employed miners shall be kept at
required by this section at least once
evefl' 12 months. Cc) The training program required by
this section shalL be submitted with the training plan required by * 48.3Ca) CTraintim plans; Submission and approvafl of
this subpart A and shall include a s
ment on the methods of instruction to be used.
(d) In accordance with 4S.9 Cflecorcis of training) of this subpart A, the operator shall maintain and make available for in. spectiun certificates that mineis have received the hazard training required by this section.
Ce) Miners subject to hazard training shall be accompanied at all times while underground by an experienced miner, as defined in * 48.2Cm CpeflniUon of miner) of this subpart A.
the mine site for 2 yeals, or for 60 days 48.12 Appeals procedures.
after termination of employmenL
The operator, miner, and miners' rep-
48.10 Compensation for training.
resentative shall have the right of appeal from a decision of the Training Center
Ca) Training shali be conducted during Chief.
normal working hours; miners attending Ca) In the. event an operator, miner, or
such training thai! receive the rate of pay miners' representative decides to appeal
as provided in 48.2(d) CDefinition of nor- a decision by a Training Center Chier,
mal workThg hours) of this subpart A. such an appeal shall be submitted, In
(b) If such training shall be given at a wttthtg, to the Otrector of Educatton and
location other than the normal place of Training, MSHA, 4015 Wilson Boulevard,
work,minersshal! be compensated for the Arlington, Va. 22203, within 30 days of
additional costs, such as mileage, meals, notification of the Chief of the Training
and lodging, they may incur in attending Center's decision.
such training sessions.
Cb) The Director of Education and
Training may require additional infor
48.11 Hazard training.
rnation frnm the operator, the miners, or their representatives, and the Chief of the
(a) Operators shall provide to those Training Center, if the Director deter
miners, as defined in 48.2(a)2) (Defini- mines such infomnton is necessary.
25
lit!. 30Mineraf Resources
(c) The Director of Education and Training shall render a decision on the
appeal withIn 30 days after receipt of the
appeal.
graph(a)(2) of this section. (a)(2) 'Miner" means, for purposes of 4&31 (Razard training) of this subpart
B. any person working In a surface mine or surface areas of an uuderground mine
Subpart BTraining ond Retraining of Miners Woi'cing at Surface Mines
excluding persons covered under paragraph Carl) of this section and subpalt C of tills part and supervisory personnel
and Surface Areas of Undergraund subject to MSRA approved State certifl-
Mines
cation requirements. This debnition In-
cludes any delivery, otlice, or scientific
* 48.21 Scope.
The provisions of this subpart B set forth the mandatory requirements for submitting and obtaining approval of
programs for training and retralntng mmers working at surface mIn and surface areas o( underground nhlnes. Requirements regarding compensation for trainIng and retraining are also included. The requirements for training and retraining rnlner working n underground mines are
set forth In subpart A of this jart.
worker, or occasional, short-term maintenance or service worker contracted by the operator, and any student engaged in academic projects involving his or her ex-
teiided presence atthe mum.. (b) "Experienced mine?' means a per-
son who is employed as a miner, as denedin paragraph (aXI) otths sectofl, on
the effective date of these rules; or a person who has received training acceptable
to MSHA from an appropriate State agency within the preceding 12 monthS; or a person who has had at least 12
48.22 Definitions.
months experience working in a surface mine or surface area of an underground
For the purposes of this subpart B- mine during the preceding 3 years; or a
(aXI)"Mlner" means, for purposes of* 4&23 person who has received the training for
through 48,30 of this subpart B, any per- a new miner within the precedflg 12
son working in a surface mine or surface months as prescribed in 48.25 (TraIning
areas of an underground mine and who is of new miners) of this subpart B.
engaged in the extraction and production (ci "New miner" means a miner who is
process, or who is regtllazty exposed to not an experienced miner.
mine hazards, or who Is a maintenance or Cd) "Normal working hours" means a
service worker employed by the operator period of time during which a miner is
or a maintenance or service worker con- otherwise scheduled to work. Thj deU-
tracted by the operator to work at the nition does not preclude scheduling train-
mine for frequent or extended periods. Ing classes on the sixth or seventh working
This deflnition shall include the operator day if such a work schedule has been es-
ifthe operator works at the mine on a con- tablished for a sufficient period of time to
tinuing, even if irregulr, basis. .Short- - be accepted as the operator's common
term, speclaiized contract workers, such practice. Miners shall be paid at a rate of
as drtflem and blasters, who are engaged pay which shall correspond to the rate of
In the extraction and production process pay they would have received had they
and who have received training under been performing their normal work tasks.
48.26 (TraIning of newly-employed experienced miners) of this subpart B, may in lieu of subsequent training under that section for each new employment, receive training under 48.31 (HazEd training) of this subpart B. This definition does not
include: Ci) Construction workem and shaft and
slope workers under subpart C ofthis part
()prator"mean3 any owner,leSSee,
or other person who operates, controls or zuper$ses a surface mine or surface area of an underground mine; or any inde-
pendent contractor identified as an op--
erator performing services or constxuction
at such time. (I) "Task" means a work assignment
that Includes duties ofa job that occur on
48;
(ii) Supervisory personnel subject to MSHA npproved State certification requtremellts; and
(flU AnY person covered under pan-
a regular basis and which requires physical abilities and job knowledge.
(g) Act" means the Federal Mine Safety and Heaith Act of 1971.
26
S
Chapter 1Mine Safety and Health Administration
48.23 Training plans; time of
be used in training.
submission; where filed; information
The approximate number of miners
required; time for approval; method employed at the mine and the maximum
for disapproval; commencement of training; approval of imtrueturs.
Each operator of a mine shall have
number who will attend each session of txaining.
The predicted time or periods of time when regularly scheduled refresher train-
an MSHA approved plan containing pro- ing will be given. This schedule shall in-
grams for training new miners, training clude the titles of courses to be taught,
newly-employed experienced miners. the total number of instruction hours for
training miners for new tasks, amiusl re- each couIe, and the predicted time and
fresher tmlnlng, and hazard training for length of each session of training.
miners as follows:
For the purposes of* 48.27 (New task
(Ifln the case cia mine which is oper- training at miners) of this subpart B, the
ating on the effective date of this subpart operator shall submit:
B, the operator of the mine shall submit (I) A comptete Ust of task assignments
such plan for approval within 150 days to correspond with the definition of"task'
after the effective date of this subpart B. in 4&22U) of this subpart B.
(2) Within 60 days after the operator (SI) The titles of petzonnel conducting
submits the plan for approval, unless ex- the training for this section.
tended bYMSIIA, the operator shall have (Ui) The outline of training procedures
an approved plan for the mine.
used in training miners in those work as-
f3)in the case of a newm$ne which is to signments listed according to paragraph
be opened or a mIne which is to be re- (c)(8X1) of this section.
opened or reactivated after the effective (iv) The evaivation procedures used to
date of this subpart B, the operator shall determine the effectiveness of training
have an approved plan prior to opening under 4&27 of this subpart B.
the new mine, or reopening or reactivat- Id) The operator shall furnish to the rep-
ing the mine unless the mine is reopened resentative of the miners a copy of the
or reactivated periodically using portable training plan 2 weeks prior to Us submis-
equipment and mobiletearns of miners as sion to the Chief of the Training Center.
a normal method of operation by the op-- Where a miners' representative is not deserator. The operator to be so excepted ignated, a copy ofthe planshall be posted
shaM maintain an approved plan for train- on the mine bulletin board 2 weeks prior
ing covering all mine locations which are to its submission to the Chiefof the Train-
operated with portable equipment and ing Center. Written comments received
mobile teams of miners.
by the operator from miners or their rep-
The tra1nlng plan shall be filed with resentatives shall be submitted to the
the Chief of the Training Center. MSHA. Chief of the Training Center. Miners or
for the area in which the mine is located. their representatives may submit written
-- Cc) Each operator shau submit to the comments directly to the Chief of the
Chief of the Training Center, MSHA, the flathing Center.
following information:
Ce) AU training required by the training
The company name, mine name, and plan submitted to and approved by the
MSEA identification number of the mine. Chief of the Training Center as required
The name and position ol the person by this subpart B shali be subject to eva-
designated by the operator who s re- uation by the 011ice of Education and
sponstble for health and saffly training at Training, MSHA, to determine the elTec-
the mine. Tilts person may be the opera- Liveness of the training programs. If it Is
tar. deemed necessary, the Chiefotthe Train-
A list of MSH/t approved lnstructojz ing Center may require changes in, or ad-
with whomtheoperatorproposes to make ditions to, programs. Upon request from
arrangements to teach the coures, and the Office of EducatAon and Training,
the courses each instructor is qualified to MSHA, the operator shall make available
teach.
for evaluation by the Office of Education
The location where training will be and Training the instructional materials,
given for each course.
handouts, visual aids, and other teaching
A description of the teaching meth- accessories used or to be used in the train-
ods and the course materials which are to ing programs. Upon request from the Of-
27
Title 30Minerol Resources
flce of Education and Training, MSHA, the operator shall provide InFormation concerning schedules of upcoming training
(1) The operatorshall make a copy of the MSHA approved training plan available at the mine site for MSHA inspection and examination by the miners and their representaUves.
Except as provided In 48.27 (New task training of mineTs) and * 48.3i (Hazard training) of this subpart B, all counes shalt be conducted by MSUA approved instructors.
Instructors shah be approved by the Office orEducation and Training, MSI-IA, in one or more ofthe following ways:
Instructors shall take an Instructor's training course conducted by the Office of Education and Training, MSHA, or given by persons designated by the Office o1Educaton and Trattng,MZHA,togtve such instruction; and instructors shall have satisfactorily completed a program of instruction approved by the Office of Education and Training, MSHA, in the subject matter to be taught.
Instructors may be designated by MSHA as approved instructors to teach specific courses based on written evIdence of the nstmcto& quaMflcaUons and teaching experience.
At the discretion of the Chief of the Training Center, instructors may be des ignated by MSHA as approved instruc tors to teach specific courses based on the performance of the instructors while teaching classes monitored by MSHA. Operators shall indicate in training plans submitted for approval whether they want to have Instructors approved based on monitored performance. The Training Center Chief shall consider such Ictors as the size of the mine, the number of em.
ploye, the mine safety record and re moteness from a tralithig facility when determining whether instructor approval based on monitored performance is aputopriate.
On the effective date of this subpart fl, cooperative instructors who have been designated by MafiA to teach M8HA approved courses and who have taughtsuch courses within 24 months prior to the effective date of this subpart shaB be con sidered approved instructors for such Courses.
(i) Instructors may have their approval revoked by MSHA for good cause which may include not teaching a course atleasi once every 24 months. Before any revocation is effective, the Chief of the Train ing Center must send written reasons for revocation to the Instructor and the in structor shall be given an opportunity to demonstrate or achieve compliance before the Chief of the Training Center on the matter. A decision by the Chief of the Training Center to revoke an instructor's approval may be appealed by the instruc.
tor to the Director of Education and
Training, MSI-LA, 4015 Wilson Boulevard,
ArlIngton, Va. 22203. Such an appeal shall be submitted to the Director of Education and Training wIthin 5 days of notification of the Chief of the TraIning Center's decIsion. Upon revocation of an Instructor's approval, the Chief of the Training Center shall immediately notify operatccs who use the tnsti'uctor for training.
U) The Chief of the Training Center Ibr the area in which the mine is located shall notify the operator and the miners' rep-
-
resentative, in *ritlng, within 60 days from the date on which the training plan Is flied, of the approval or status of the approval of the training programs.
(1) Ifrevtsions are required for approvai, or to ratain approv2l thereafter, the re visions requtred shall be specified to the operator and the mtherC representatIve and the operator and the mineTs' repre-
sentative shall be afforded an opportunity to discuss the revisions with the Chief of the Training Center, or propose alternate revisions or changes. The Chief ot the Training Center, in consultation with the
operator and the representative of mm ers, shall fix a time within which the dis.
cusslon will be held, or alternate revisions or changes submitted, before final approval is made.
(2)The Chiefof the Training Center may approve separate programs of the train Ing plan and withhold approval of other progtams, pending discussion of revisions or submission of alternate revisions or changes.
(Ic) Except as provided under 48.28(c) (Annual refresher training of miners) of this subpart B, the operator shall corn mence training of miners withIn 60 days after approval of the training plan, or ap-
-
proved programs of the tralning plan. (1) The operator shall notify the Chief
of the Training Center, MSKA, in the axea
28
Chapter 1'MIne Safety and Health Administration
In which the mine is located and the mm 48.25 Training of new miners;
ers'representative of any changes or mod- minimum courses of instruction;
ICcatlons which the operator proposes to make In the approval training plan. The
hours of Instruction.
operator shall obtain the apprtval of the
Each new miner shall receive no less
Training Center Chief for such changes or than 24 hours of training as prescribed in
modifications.
this section. Except as otherwise pro'
(m) In the event the Chief of the Train- vided in this paragraph, new miners shall
ing Center or the Director of Education receive this training before they are as-
and Training disapprove a training plan signed to work duties. At the discretion
or a proposed modification of a traithng of the Chief of the Training Center, new
plan or requires changes In a training plan miners may receive a portion of this tra1n
or modification, the Chief of the Training Ing after assignment to work duties: Pro-
Center or the Vtrector of Education and vided, that no less than B hours ottraning
flalnlngshall noti' the operator and the shall In all cases be given to new miners
miners' representative in writing of:
before they are assIgned to work duties.
(I) The speciflc changes or items of de- The followtng courses shall be included In
ficiency.
the S hours of training: Introduction to
The action necessary to effect the work environment, hazard recognition,
changes or bring the disapproved traIning and health and safety aspects of the tasks
plan or modification Into compliance.
to which the new miners will be assigned.
The deadline for completion of re- Following the completion of the pre-
xned%al acticm to effect compUance, which assignment train&ng, new nnen shall
shafl serve to suspend punitive action un then receive the remainder of the required
der the provisions of sectIons 104 and 110 24 hours of training, or up to 16 hours,
of the Act and other related regulations within 60 days. Operators shall Indicate
until that established deadline date, ex
in the training plans submitted for ap-
cept that no such suspension shan take proval whether they want to train new
place in imminent danger situations.
miners after assignment to duties and For
In) The operator shall post on the mine how many hours. In determining whether
builetin board, and provide to the miners' new mIners may be given this training
representative, a copy of alt MSHA revi. after they are assigned duttes, the Train
sions and decisions which concern the ing Center Chief shall consider such fac
tralning plan at the mine and which are tors as the mine safety record, rate of
-issued by the Chief of theTraining Center employee turnover and mine size. Miners
or the Director of Education and Train. who have not received the full 24 hours of
ing. new miner training shall be required to
48.24 Cooperative training program.
work under the close supervision of an experienced miner.
The training program for new miners
- (a) An operator of a mine may conduct -. shall include the following courses:
- his own training programs, or may par
Instruction in the statutory rights of
ticipate In training prtams conducted miners and their representatives under
by MSHA, or may partIcipate in MSHA the Act; authority and responsibility of
approved training programs conducted supervisors. The course shall include in'
by State or other Federal agencies, or as sti-uctiori in the statutory rights of miners
soclations of mine operators, miners' rep-- and thetr reprentatives under the Act,
resentatives, other mine operators, private including a discussion of section 2 of the
associations, or educational institutions. Act; a review and description of the line
(b) Each program and course of Insti-uc of authority of supervisors and miners'
tion shaM be given by Instructors who representatives and the responsibilities of
have been approved by MSRA to instruct such supervisors and miners' represen-
In the courses which are given, and such tatives; and an introduction to the oper.
courses and the training programs shall ator's rules and the procedures for
be adapted to the mining operatIons and reporting hazards.
practices existing at the mine and sball
Self-rescue and respiratonj devices.
be approved by the Chief of the Ttainlng The course shall include Instruction and
Center for the area in which the mine is demonstration In the use, care, and main
located.
tenance of self-rescue and respiratory de-
29
Title 30Mineral Resources
vices, where applicable.
signed. The course shall include instruc-
Transportation controls and. corn- tions in the health and safety aspects of
municalion sijstemt. The course shall ftj. the tasks to be assigned, the safe work dude lnstrucUon on the procedures in procedures of such tasks, and the maneffect for riding on and In mine convey- datory health and safety standards per-
ances where applicable; the controls for tinent to such tasks.
the transportation of miners and mate-
Such other courses as may be re-
rials; and the use of mine communication quiz-ed by the Training Center Chief based
systems, warning signals and directional on circumstances and conditions at the
signs.
mine.
IntroduCtion to work environment
Methods, including oral, written or
The course snail include a visIt and tour practical demonstration, to determine
of the mine, or portions of the mine which successful completion of the Uaining shall
are representative of the entire mine. The be Included In the training plan. Upon
method of.minlng or operation utilized completion of training, the methods for
shall be observed and explained.
determining successful completion shall
Escape and emergency evacuation be administered to the miner. The method
pzuns;fiTewaflting and fire fighting. The for determining successful completion of
course shall include a revtew of the mine preasslgnment tralnftig under paragraph
escape system, and escape and emer- (a) of this secuon shall be administered to
gency evacuation plans in effect at the the miner before he is assigned to work
mine; and Instruction in the firewarning duties.
signals and fire fighting procedures.
Upon proof by an operator that a
Ground contTo!; working in a,eas of newly employed miner has received the
highwafls, water ha2ards, pits and spoil courses and hours of instruction set forth
banks; illumination and night work. The in paragraphs (a) and (b) of this section
course shall include, where applicable, an WithIn 12 months preceding Initial em-
Introduction to and Instruction on the ployment at a mine, such miner need not
hlghwafl anti ground control plans in ef- repeat the training, but the operator shall
fect at the mine; procedures for working give and the miner shall receive and comsafely In areas of highwafls, water haz- plete the Instruction and program of ards, pits and spoil banks; the Iflurnina- training set forth in paragraph (b) of
tion of work areas; and safe work 48.26 (TrainIng of newly-employed ape-
procedures dwlng the hours of darkness. rienced miners) and 1 4827 (New task
JfeaUh. The cause shall include in- training of minez-s), if applicable, before
struction on the purpose of taking dust commencing work.
measurements, where applicable, and
noise and other heaith measurements, and any health control plan in effect at
48.26 Training of newly-.mployed experienced miners; minimum
the mlneshall be explained. The health provisions of the Act and warning labels
courses of instruction.
shall also be explained.
(a)Anevty-employedexperiencedmlner
jjaardecognition. The course shall shall receive and complete training in the
include the recognition and avoidance of program of instruction prescribed in this
ha2ards present In the mIne. Electrical ?LazaTdS. The course shall
Include recognition and avoIdance ofelec-
trical hazards. First aid. The course shall include
Instruction in first aid methods accepta-
Me to MSHA. ExplosiveS. The cowse shall in-
section before such miner Is assigned to work duties.
(b) The training progam for newly-employed experienced miners shall include the following:
(I) Introduction to work environment. The course shall Include a visit and tour
of the mine. The methods 01 mining or
clude a revtew and Instruction on the haz- operations utilized at the mine shall be
ards related to explosives. The only observed and explained.
exception to this coune component Is
Mandatory health and safety stand-
when no explosives are used or stored on w-ds. The course shall Include the man-
mine property.
datory health and safety standards
Health and safety aspects of the perunent to the tasks to be assigned.
ta31c3 to which the new miner will be as-
Authority and rcspansbi4ity of RU-
30
I
S
Chapter IMine Safety and Health Administration
pervisom and miners' representatives. This training shall not be required for
The course shall include a revtew and de- miners who have been trained and who
scription o(the line of authority of super- have demonstrated safe operating pro-
visors and miners' representatives and cedures for such new work tasks within
the responslbiutles of such supervisors 12 months preceding assignment. This
and miners' representatives; and an In- training shall also not be required for min-
troduction to the operator's rules and the ers who have performed the new work
procedures for reporting hazards. Transportation controls and com-
tasks and who have demonstrated sale operating procedures for such new work
munication sijstenzs. The coume shall in- tasks wIthin 12 months preceding assignclude instruction on the procedures in ment. The traithng proglain shall include
effect for riding on and in mine convey- the following: ances; the controls for the transportation (I) Health and safety aspects and safe of mlneis and materials; and the use of operating procedures for work tasks,
the mine communicatIon systems, warn- equipmezt, or machinery. The training
ing signals, and directional signs.
shall include Instruction in the health and
Escape and emergency evacuation safety aspects and safe operating proceplans; firewanzing and flit fighting. The dures related to the assigned tasks, and
couise shall include a review of the mine shall be given in an on-the-job environ-
escape system; escape and emergency evacuation plans in effect at the mine;
ment; and, (2)0) Supervised practice during non-
and Instructkon In the Urewarning signals pToduction. The training shalt include su-
and lire fighting procedures.
pervised practice In the asstgned tasks,
Ground controls; working in areas and the performance of work duties at
of highwafls, water zazards, pUs, and times or places where production Is not
spoil banks; illumination and night work. the prtmary objective; or,
The dowse shall include, where applica- (it) Supervised operation during pro-
ble, an intioduction to and instruction on ductton. The training shall include,while
the highwali and ground control plans in under direct and immediate supervision
effect at the mine; procedures for working and production is in progress, operation
safely In areas of highwafls, water haz- of the machine or equipment and the per
ards, pits, and spoil banks, the iflumina- formunce of work duties-
tion of work areas, and safe work (3)Ncw or mod ijied machines and equip-
procedures for miners during hours of ment. Equipment and machine operators
darkness.
shall be Instructed In safe operaung pro-
Hazard recognition. The course shail cedur applicable to new or modilied
include the recognition and avoidance of machines or equipment to be installed or
hazards present in the mine, particularly put into operation in the mine, which re-
any ha2ards related to explos!v where quire new or different operating proce-
explosives are used or stored at the mine. dures. Such other courses as may be re- (4) Such other couIs as may be re-
quired by the TrainingCenter Chief based quired by theTralningcenter Chief based
on circumstances and conditions at the on circumstances and conditions at the
mine.
mine.
Miners under paragraph (a) of this
IS.27 Training of miners assigned section shall not operate the equipment
to a task in which they have had no previous experience; minimum courses of instruction.
or machine or engage in Masting operations without direction and immediate supervision until such miners have demonstrated safe operating procedures for
(a) Miners assigned to new Work tasks the equipment or machine or blasting or
as mobile equIpment operators, drilling eration to the operator or the operatoYs
machine operators, haulage and conveyor agent.
systems operators, ground control ma-
Miners assigned a new task not cov-
chine operators, and those in blasting op- ered in paragraph (a) of this section shall
erauons shall not perform new work tasks be instructed In the safety and health asin these categories until training pre- pects and safe work procedures of the
scribed In this paragraph and paragTaph task, prior to performing such task.
(b) of lads section has been completed.
All training and supervised practice
31
Title 30Mineral Resource,
and operation required by this section shall be given by a qualified trainer, or a supervisor experienced In the assigned tasks, or other person experienced In the assigned tasks.
measurements, where applicable, and noise and other health measurements, and any health control plan in effect at the mine shall be explained. The health provisions of the Act and warning labels shall also be explained.
48.28 Annual refresher training of miners; minimum courses of instruction; hours of instruction.
ExplosIves. The course shall Include a review and instrucion on the hazards related to explosives. The only exception to this course component Is when there
Each miner shall receive a minimum are no explosives used or stored on the
of S hours of annual refresher training as mine property.
prescribed In this section.
Sejrescue and respiratoflj de-
The annual refresher training pro- vices. The course shall include instruction
gram for all miners shall Include the fol- and demonstration In the use, care, and
lowing courses of instruction:
maintenance of self-rescue and respira-
MandatonJ health and safety stand. tory devices, where applicable.
ants. The coutseshali include mandatory
such other courses as may be rn-
health andsafet,y standard requirements quired by the Training Center Chiefbased which are related to the miner's tasks. on circumstances and conditions at the
Transportation controls and com- mine.
munication systems. The course shall In-
All experienced miners already em-
lude instruction on the procedures for ployed at a mine on the effective date of riding on and in mine conveyances; the the Act (March 9, 1918) shall receive re-
controls in effect for the transportation of fresher training, as prescribed in this sec-
miners and materials; and the use of the tion and in accordance with an approved
mine communication systems, Warning plan, to begin not more than 90 days after
signals, and directional signs.
the date of approval of the training pro-
Escape and emergency evacuation gram required by this subpart B.
plans; Jirewarnlng and fIre fighting. The
Where annual refresher training Is
course shall Include a review of the mine escape system; escape and emergency
conducted perIodically, such sessions shall not be less than 30 minuteS ot actual In-
evacuation plans In effect at the mine; struction time and the miners shall be
and Instruction In the firewarning signals notified that the session is part of annual
and fire fighting procedures.
refresher trainIng.
Ground control; working in areas of highw ails, water hazards, pits, and spoil
48.29
Records of training.
banks; illumination and night work The
Upon a miner's completion of each
course shall include, where applicable, a MSHA approved training program, the
review and instruction on the highwall operator shall record and certify on MSHA
and ground control plans In effect at the form 5000-23 that the miner has received
mine; procedures for working safely In - the specified training. A copy ofthe train-
areas of highwalls, water hazards, pits, big certificate shall be given to the miner
and spoil banks; the illumination of work at the completion of the training. The
areas; and safe work procedures during training certificates for each miner shall
hours of darkness.
be available at the mine site for Inspec-
First aid. The course shall include a tion by MSHA and for examination by the
review of first aid methods acceptable to miners, the miners' representative and
MSHA.
State inspection agencies. When a miner
(0) Electrical haaards. The course shall leaves the operators employ, the miner
Include recognition and avoidance of elec- shall be entitled to a copy of his training
trical hazards.
certificates.
PreventIon of accidents. The course
False certification that training was
shall Include a review of accidents and given shall be punishable under sections
causes of accidents, and Instruction In 110(a) and (I) of the Act.
accident prevention in the work environ-
Copies ortraining certificates for cur-
ment.
rently employed miners shall be kept at
JieaUh. The course shall Include In- the mine site for 2 years, or for 60 days
stniction on the purpose of taking dust after termination of employment.
32
Chapter 1Mine Safety and Health Administration
4L-3n Compensation for training.
this subpart B and shall include a state-
(a) Training shall be conducted during normal working hours; miners attending such training shall receive the rate of pay
as provided in * 4&2iltd)(Definition of normal working hours) of this subpart B.
ib) If such training shall be given at a location other than the normal place of work, minersshali be compensated for the
ment on the methods of Instruction to be used.
(d) In accordance with 4 48.29 (Records of training) of this subparts, the operator shall maintain and make available for inspection, certificates that miners have received the instruction required by this section.
additional costs, such as mileage, meals,
and lodging, they may incur in attending 48.32 Appeals procedures.
such training sessions.
The operator, miner, and miners' rep-
48.31 Hazard training.
resentative shall have the right of appeal from a decision of the Training Center
(a) Operators shall provide to those Chief.
miners, as defined in 4&22(aX2) (Delini-
In the event an operator, miner, or
tion ofminer) of this subpartS, a training miners' representative decides to appeal
program before such miners commence a decIsion by the Training Center Chief. their work duties. This training program such an appeal shall be submitted, in
shall include the following instruction, writing to the Director of Eductaion and
which is applicable to the duties of such Training, MSHA, 4015 Wilson Boulevard,
miners:
Arlington, Va. 22203, wIthin 30 days of
Hazard recognition and avoidance; notification of the Chief of the Training
Emergency and evacuation proce- Center's decision.
dures;
The Director of Education and
Health and safety standards, safety Training may require additional infor-
rules and safe working procedures;
mation from the operator, the miners or
Self-rescue and respiratory devices; their representatives, and the Chief of the
and, Training Center, if the Director deter-
Such other instruction as may be re- mines such information is necessary.
qulrcd by the ChieT 01 the'rratnlng Center Ic) The Director of Education and
based on circumstances and conditions Training shall render a decision on the
at the mine.
appeal within 30 days after receipt of the
(b) Miners shall receive the instruction appeal. required by this section at least once IFR Doc. 78-29001 Filed 10-12-78; 8:45
every 12 months.
ami
(c) The training program required by
this section shall be submitted with the training plan required by I 4t23(a) (Trainng plans; Submission and approval) of
PART 49MINE RESCUE TEAMS (Reserved)
I 33
Title 30-Mineral Resources
SURCHAPTERS I-L-[RESERVED] SUBCHAPTER M-ACCIDENTS, INJURIES, ILLNESSES, EMPLOYMENT,
AND PRODUCTION IN MINES
PART SO-NOTIFICATION, INVESTIGATION, REPORTS AND RECORDS OF ACCIDENTS, INJURIES, ILLNESSES, EMPLOYMENT, AND COAL
PRODUCTION IN MINES
Health Actor 1917, Pub. L 9t-I3 as amended by Pub. L 95-164, 30 U.S.C. 953, 80 Stat. 603; sect. 1031e), Ill, and 508 of the Federal Coal Mine Health and Safety Act of 1969, 30 U.S.C. sees. 813(e), 82', and 957; and sees, 4 anti 13 of the Federal Metal and Non-Metallic Mine Safety
Act, 30U.S.C. sees. 173, 32.
Subpott A-Genial Sec.
50.1 Purpofind Scope.
502 Definitions.
Souacg: 42 FR 85535, Dec. 30, 1977, unless otherwise rated.
Non: Nomenclature changes to this part appear at43 FR 12318, Mar. 24,1978.
Subpart P,-NaflflcoIIon, Inve.Iigotion, Prnrrvolio,. of
Evfdrnar
solo immediate Notification.
Subpart A-General
50.1' Investigation. 5012 PreservatIon of Evidence.
* 50.1 Purpose and Scope.
This Part 50 Implements * 103(e} and
'Ill-sSubpart C-4rportlng of Accidents, Infules, end
111 of the Federal Coal Mine Health and Safety Act of 1969, l0 U.S.C. 801 et seq.,
5020 Preparation and submission of MaltA and I I 4 and 13 of the Federal Metal and
Report Fosin 000-1-Mlne Accident, Injury, Nonmetallic Mine Safety Act, 30 U.S.C.
and ilLness Report. 5a20-.i General instructions for Completing
MSHA Form O00-.I. 5020-.2 Crlterla-'flansfer to anotherjob. 5020-3 CriterIa-Differences between medi-
cal treatmentand first aid. 50.20-4 Criterta-MSHA Form O00-I, Sec-
tion A.
50.20-.5 Crlteria-MSHA Form 000-l. Sec
721 et seq., and applies to operators of coal, metal, and nonmetallic mines. It requires operators to immediately noti& the Mine Safety and Health Administration (MSHAI of accidents, requires oper atas toinvestigateaccidents,and restricts disturbance of accident related areas. This Part also requires operators to file
tion B.
reports pertaining to accidents, occupa.
50.20-6 Crlteria-MSHA Form WOO-I, Sec. tional Injuries and occupational Illnesses,
Lion C.
50.2O- Criterla-MSHA Fbnn O0O-1, Sec.
as well as employment, and coal production data, with MSHA, and requires op-
- erators to maintain copies of reports at
Subpo,t D.-Oua,t.dy Empleytatat and Cati P,eduction Report
50.30 PreparatIon and Submission of MSHA Form 'l%O-.a-Quarterly Employment and Coal Prodllction Report.
50.30-.1 General Instructions for Completing MSHA Fbrm 0O0-2.
relevantntne offices. The purpose of this Part is to implement MSHA's authority to Investigate, and to obtain and utilize Information pertaining to, accidents, in juries, and ifinesses occurring or originating in mines. In utilizing information received under Part 50, MSHA will de-
velop rates or injury occurrence (Incident
Subpart a-Maintenance of lecord'; vrnncasloa of rates or IRI,on the basis of 200,000 hours
InfootTlalion
of employee exposure (equivalent to 100
50.40 Maintenance of Records.
employees working 2,009 hours per ye all.
50.41 veilflcatlon of Reports.
The Incidence rate for a particular Injury
Atrntoan-y Sees. 301(a) and 302(a) of the Federal Mine Safety and Health MnendmenLs Act
category will be based on the formula: NOTE:
of 1977, Puh L. 95-164,30 U.S.C. 961 and 951 and 29 U.S.C. 51k, 91 Stat. I3I and 91 Stat
no. of cases Ic 200,000
1319; sec. 508 of the Federal Mine Safety and
- hours of employee exposure
Chapter 1-Mine Safety and Health Administration
M8RAwilldevelop data respecting injury severity using days away from work or days of restricted work activity and the 200,000 hour base as criteria. The severity measure (SM) for a particular injury cistegory will be based on the formula:
sum of days x 200,000 SM - hours of employee exposure
142 FR 65535, Dec. 30, 1917; 43 FR 1617, Jan.11, 198,as amended at 43 FR 12318, Mar. 24, 1978)
* 50.2 Definitions.
As used in this Part (al "Mine" means: (11 an area of land from which minerals are extracted In nonliquid form or, if in liquid form, are extractS with workers underground; (21 private ways and roads appurtenant to such area; and (31 lands, excavations, un derground passageways, shafts, slopes, tunnels and workings, structures, facil. ties, equipment, machines, tools, or other propertyincluding impoundments, reten. tion dams, and tailings ponds, on the stir. faceorunderground,usedln,orto beused in, or resulting from, the work of extracting such minerals from their natural de. posits in nonliquld form, or If In liquid form, with workers underground, or used in, or to be used in, the milling of such ntlnerals, or the work of preparing coal or other minerals, and includes custom coal preparation facilities. (bI "Work of preparing the coal" means the breaking, crushing, sizing, cleaning, washing, drying, mixing, storing, and loading ofbituminous coal, lignite, or an thracite, and such other work ofpreparing such coal as Is usually done by the oper. ator of the coal mine. (cI "Operator" means: (11 Any owner, lessee, or other person who operates, controls, or supervises a coal mine; or, (21 The person, partnership, associa. tion, or corporation, or subsidiary of a corporation operating a metal or nonmetal mine, and owning the right to do so, and includes any agent thereof charged with responsibility for the operation of such mine. (dl "Mine?' means any individual work. Ing In a mine. (e) "Occupational Injury" means any iII
jury to a miner which occurs at a mine for which medical treatmentis administered, or which results In death or loss of con sciousness, Inability to perform all jot, duties on any day after an Injury, tern'
porary assignment to other duties, or transfer to another job.
(I) "Occupational illness" means n jfl. ness or disease of a miner which may have resulted from work at a mine or for which an award of compensatIon is made.
(gI "First aid" means one-time treatment, and any follow.up visit for obser vatlonal purposes, of a minor Injury.
(hI "Accident" means: (11 A death of an indivIdual at a mine; (21 An Injury to an individual at a mine which has a reasonable potential to cause death; (3) An entrapment of an Individual for more than thIrty minutes; (41 An unplanned inundation of a mine bya liquid or gas; (SI An unplanned ignition or explosion of gas or dust; (SI An unplanned mine fire not extin guished wIthin 30 minutes Ofdiscovery; (l An unplanned Ignition or explosion of a blasting agent or an explosive; (SI An unplanned roof fall at or above the anchorage zone in active workings
where roof bolts are In use; or, an un-
planned roof or rib fall In active workings that Impairs ventilation or Impedes pas sage;
(91 A coal or rock outburst that causes withdrawal of miners or which disrupts regular mining activity for more than one hour;
(101 An unstable condition at an im poundment, refuse pile, or culm bank which requires emergency action in order to prevent fatiure, or which causes mdi viduals to evacuate an area; or, failure of an Impoundment, refuse pile, or calm bank;
(Ill Damage to hoisting equipment in a shaft or slope which endangers an in. dividual or which interferes with use of the equipment for more than thirty mm utes; and
(121 An event at a mine which causes death or bodily Injury to anindividual not at the mine at the time the event occurs.
(42 FR 65535, Dec. 30, 1977; 43 FR 1617, Jan. 11, 1978, as amended at 43 FR 12318, Mar. 24,19781
34
00
35
rifle 30Mineral Resources
Subpart 5Nofificotion,
Investigation, Presoryofion of
Evidence
50.10 Immediate Notification.
Iran accident occuts, an operatoishail Immediately contact the MSHA District or Subdistrict Office having jurisdiction over its mine. U an operator cannot contact the appropriate MSHA District or Subdistrict Office it shall immediately contact the MSIM Headquarters Office in Washington, D.C., by telephone, collect
at (202)183-5582. 142 FR 05535, Dec. 30, 1977, as amended at 43 FR 22318, Mar. 24,1978]
50.11 Investigation.
Alter notification of an accident by an operator, the MSHA District or Subdistrict Manager will promptly decide whether to conduct an accident InvestigaUon and will promptly Inform the operatorofflis decision. ITMSRA decides to invesftgate an accident, ItwUl initiate the Investigation within 24 hours of notification.
Each operator of a mine shall Investigate each accident and each ocdupaUonal injury at the mine. Each operator of a mine shSi develop a report of each investlgataon. No operator may use Form 7000-1 as a report, except that an operator of a mine at which kwer than twenty miners are employed may,wlth rpect to that mine, use Form 7000-1 as an inves
tigation report respecting an occupat4onai injury not related to an accident No operator may use an investigation or an Investigation report conducted or prepared by MSHA to comply with this paragraph. An operator shall submit a copy of any Investigation report to MSHA at its request. Each report prepared by the cperator shal] include:
Ii) The date and hour of occurrence; The date the investigation began; The names of individuals participat-
ing in the Investigation; A description of the site; An explanation olDie accident or in-
jury, Including a description of any equIpment involved and relevant events before and alter the occurrence, and any explanation of the cause of any Injury, the cause of y accident or cause of any other event which caused an Injury,
The name, occupation, and experience of any miner involved;
C?) A sketch, where pertinent, Including dimensions depicung the occurrence;
A description of steps taken to prevent a similar occurrence in the Tutwt; and
IdentIfication of any report submitted under 450.20 of this Part.
50.12 Preservation of Evidence.
Unless granted permission by a MSHA District Manager or Subdistrict Manager, no operator may alter an accident site or An accident related area until completion of all investigations pertaining to the ac cident except to the extent necessary to rescue or recover an individual, prevent or eliminate an Imminent danger, or prevent destruction of mining equipment. 42 FR 65535, Dec. 30, 1977; 43 FR 1817, Jan. 11, 1918)
Subpart CReporting of Accidents,
Inluries, and Illnesses
0.20 Preparation and submission of MSHA Report Form 7000-1Mine Accident, Injury, and Illness Report.
(a) Each operator shall maintain at the mine office a supply of MSHA Mine Accident, Injury, and Illness Report Form 7000-1. These may be obtained from MSHA Metal and Nonmetaliic Mine Health and Safety Subdistrict Omces and from MSHA Coal Mine Hea]th and Safety Subdlstdct Offices. Each operator shall report each accident, occupationai injury, or cccupatlonai illness at the mine. The principal officer in charge of health and safety at the mine or the supervisor otthe mine area in which an accident or occupational injury occurs,or an occupational Illness may have originated, shall complete or review the form in accordance
with the instructions and criteria in
50.20-1 through 50.20-7. If an occupational illness is diagnosed as being one of those listed in * 50.20-8(bX7), the operator must report it under this Part The operator shall mall completed forms to MSKA wtthln ten working days alter an accident or occupational Injury occurs or an occupational fflness is d!aIo6ed. Wben an accident specmed In * 50.10 occurs, which does not Involve an occupational injury, sections A, B, and Items 5 through
36
1
Chapter 1Mine Safety and Health Mministmtian
11 of section C of Form 7000-1 shafl be completed and mailed to MSRA in accordance with the insfrucuons in 5020-
I and criteria contained in I 50.20-4
through 4 50.20-6. (b) Each operator shall report each oc-
cupational injury or occupational illness on onesetofforms. Ilmore than one miner is Injured in the same accident or is at fected simultaneously with the same occupational illness, an operator shall comp'ete a separate set of forms for each miner affected. To the extent that the form is not self-explanatory, an operator shall complete the form n accordance with the instructions in 50.20-1 and cr1terla contained in 50.20-2 throufl
50.28-7.
60.20-I General Instructions (or Completing MSHA Font, 7000-1.
Each Form 7000-I consists of four
sheets, an original and three copies. The original form shall be mailed to: MSHAHealth and Safety Analysis Center, P.O. Box 25367, Denver Federal Center, Denver, Cob. 80225, withIn ten workIng days after an accident, occupational injury or Occupational illness. At the same time, the first copy shall be mailed to the appropriate local MSHA Mine Health gnd SafetyDistrictorSthdIstdct Office.I(the first copy does not contain a complet
Section flReturn to Duty Information
the second copy shall be retained by the operator until the miner returns to work or a final disposition'is made respecting the miner. When the miner returns to work or a final disposition is made, the operator shall, within five days, complete Section 0 and mall the second copy to MSHAHealth and Safety Analysis Center (USAC). A third copy, containing aU the Information In the lust and second copIes shali be retained at the mine oWce closest to the mine for a period of tive years.
142 FR 65535, DeC. 30, 1917; 43 FR 1017, Jan. 11, 1918)
O 50.20-2 Criteria"Trans(er to another job."
"Transfer to another job" means transfers, eIther temporary, or permanent, which are occasioned by a work-relatea injury or Illness. Permanent or temporary transfers to remove miners from further exposure to health hazards are consld-
ertd preventive In nature and are not re
quired to be reported. Controlling the
amount of exposure to radiation during some period of time is one example.
Transfer of a coal miner to a less dusty
area of a mine when the miner elects to
exercise rightsunderSection2Q3(b)otthe
Federal Coal Mine Health and Safety Act
of 1W?? is another example.
-
50.204 CriteriaDhfferenee between medical treatment and first
aid.
(a) Medical treatment Includes, but Is not limited to, the suturing of any wound, treatment of fractures, application of a cast or other professional means of Immobilizing an Injured part of the body, treatment of Infection arising out of an Injury, treatment of bruise by the drainage of blood, surgical removal of dead or damagedskln(debrldement),nmputation or permanentloss of use of any part of the' body, and treatment of second and third degree burns. Frocedures which are cliagnostic in nature are not considered by themselves to constitute medical treatments. Visits to a physician, physical examinations, X-ray examinations, and hospitalization for observations, where no evidence of injury or Illness is found and no medical treatment given, do not In thejnselvesconstitutemedtcaltreatment Procedures which are preventive in nature also are not considered by themselves to constitute medical treatment Tetanus and flu shots are considered pieventive In nature. First aid Includes any one-time treatment, and follow-up visit for the purpose of observation, of minor injuries such as cuts, scratches, lust degree burns, and splinters. Ointments, salves, antiseptics, and dressings to minor Injuries are considered to be first aid.
(1) Abrasion. (i) First aid treatment is limited to cleaning a wound, soaking, applying antiseptic and nonprescription medication and bandages on the tlrstvlsit and follow-up visits limited to observation Including changing dressing and bandages. Addittonal cleaning and application of antiseptic constitutes first aid where it is required by work duties that soil the bandage.
(II) Medical treatment includes examination for removal of imbedded foreIgn material, multiple soakings, whirlpool treatment, tzeatjnent of infecuon, or other
37
Title 30Mtera? Resouites
professional -treatments and any treatment Involving more than a mina spottype Injury. Treatment of abrasions occurring to greater than full skin depth is considered medical treatment
(2J8ru13t3. (I) First aid treatrnentisWn'
ited to a single soaking or application of cold compresses, and toflow'up visits IC
the(Uy )arMe elidmicitaeldtroenaltyinteonotibnsdeurdveasUmonu.hiple soakings, draining of collected blood, a other treatment beyond observation.
Rzrn3, Thermal and Chemical (re' suiting in destruction tissue by direct contact). 0) First aid treatment Is limited to cleaning a flushing the surface, soak ing, applying cold compresses, antiseptics or nonprescription medlcauons, and bandaging on the first visit, and follow'up
visits restricted to observation, changing bandages, or additional cleaning. Most first degree burTis are amenable to first aid treatment.
(U) Medical treatment Includes a series of treatments Including soaks, whirlpool,
skin grafts, and surgical debridement (cutting away dead skin). Most second and third degree burns require medical treatment
Cuts and Lacecations. (I) First aid treatment Is the same as for abrasions except the applicatiOn 0! butterfly closures for cosmetic purposes only can be
considered first aid. (II) Medical treatment includes the ap
plAcation of butterfly closures for non-cos meucpurposes,sutUtfl, (sutches),sUrgicai debtidement. treatment of InfecUcn. or other professional treatment
Eye injuries. (I) First aid treatment is limited to irrigation, removal of foreign -. material not imbedded In eye, and applI cauon of nonprescription medicadons. A precauuonary visit (special examlnauon) to a physician is considered as first aid if treatment is limited to above items, and fouow.up visits if they are limited to ob.
servation only. (ii) Medical treatment cases involve re
moval of imbedded foreign objects, use of prescription medications. or other profes' slonal treatment.
Inhalation of Toxic or Corrosive Gases. (I) First aid treatment Is limited to removal of the miner to fresh air or the onetime administration of oxygen for several minutes.
(U) Medical treatment consists of any
professional treatment beyond that men tioned under first aid and all cases in' voWing loss of consciousne$.
C?) Foreign Objects. (I) First aid treatment is limited to cleanint the wound, removal of any foreign object by tweezers or other stniple techniques, application of anttseptits and nonprescription medlca' tions, and bandaging on the first visit. Follow.up visits are limited to observa tion including changing of bandages. Ad'
ditional cleaning and applications of antiseptic constitute first aid where it is required by work duties that soil the bandage.
(lU) Medical treatment consists of 'e. moval of any foreign object by physician due to depth of imbedmei* size or shape of object, or location ofwound. Treatment for infection, treatment cia reaction to tetanus booster, or other professional treatment, is considered medical treatment.
(B) Sprains and St,ulns. (I) flrst aid treatment Is limited to soaking, appUca
tion of cold compresses, and use of elastic bandages on the flrst vtsit. FcatoWup vis' Its for observation, Including reapplying bandage, are first aid.
(ii) Medical treatment includes a series of hot and cold soaks, use of whirlpools,
dlathenny treatment, or other profez' Monal treatment.
(42 FR 65535, Dec. 30, IOn; 43 FR 12318, Mar. 24, 1978)
* 50,20-4 CriteriaMSHA Font.
7000-1, SectIon A.
MSJIA l.D. number. Enter the seven digit number assigned to the mine oper ation by MSHA. If the number Is tin. known, the nearest MSHA Health and Safety District orsubdislrictofficeshould be contacted.
Mine name. Enter the exact name of the operation to whIch the MSHA LD. number was assigned.
Company name. Entet the name of the mining company submitung this report or, if not a canpany, the operator's name.
50.20-5 CrlterlaMSHA Form 7000-I, Section B.
(a) This secticn shall be completed for all accidents Immediatecy reported to MSRA as defined In * 50.10. Circle the
38
1,
Chapter 7Mit,. SaF.ty and Health Admnistratian
code from the following list which best defines the accident.
Code 01A death of an Individual at a
mine
Code 02An injury to an individual at a mine which has a reasonable potential to cause death
Code OSMi entnpment of an ind&vId' ual for more than 30 minutes
Code 04An unplanned mine inunda' tion by a liquid or gas
Code OSAn unplanned ignition or ex plosion of dust or gas
Code 06An unplanned mine fire not
eXUngU$Shed within 30 nnutes oidiscov ery
Code 07An unplanned imiiuon of a blasting agent or an explosive
Code 08An unplanned roof fall at or above the anchorage zone in active wakings where roof bolts are in use; or a roof or rib fall on active workings ttat impairs ventilation or Impedes passage
Code 09A coal or rock outburst that causes withdrawal of miners a which dls' rupts regular mIning activgy (or more than one hour
Code 10An unstable condition at an Impoundment, refuse pile, or cuim bank which requires emergency action in order to revent failure, a which causes mdi. vlduals to evacuate an area: or, taflure ci an Impoundment, refuse pile, or culm bank
Code 11Damage to hoisting equflment in a shaft or slope which endangers
an individual or which interteres with use
of the equipment for more than thirty
minutes
Code 12An event at a mine which causes death or bodily injury to an mdi' vidual not at the mine at the time the
event occurs
* 50.20-6 CriteriaMSHA Form
7000-I, Section C.
(a) Comp'ete items 5 through 12 for each acekiene, cccupattctial Injury, or occu pauonal Illness.
(flItemS. Location and mining method. Circle the appropriate location code mat was nearest to the location of the acci dent injury or Illness. If the accident, In' jury or illness occurred at the surface, circle only the surface iocaUon code In column (a). lithe accident! Injury or Inness occurred underground, circle only the underground locauon code in column
(to. Where applicable, circle the under. ground mining method code in column (ci. Applicable codes for columns (a), (to, and (c) are as follows:
(I) Column (a)Surface location codes, If the accident injury or illness occurred at the surface of a mine, circle one of the toliowing codes which best dewlbesvfliere the accident, injury or iflnes5 occurred mid ignore columns (by and Ic).
Code 02Surface shop, yard, etc., at an underground mine
Code 30Mill operation, preparation plant, or brealcer, including associated
shcaps arid yards Code 03Surface strip or open pitnilne,
including shcp and yard Code 04Surface' auger coal operation
on a coal mine, including shop and yard Code 05Surface cuim bank or reruse
pile at a coal mine, including shop and yard
Code 06Dredge minthg, tnclud1ng shop and yard
Code 12Other surface mining Code 17Independent shops Code 99Office facilities (ii) Column (b)Underground lotion codes. If the accident, injury or illness oc curred underground, circle the one code which best describes where the accident, Injury or Illness occurred. Code 01Verttcai shaft Code 02Slope/InclIned shaft Code 03Face Code 04Intersection Code 05Undergrcund Shop/Office Code 06Other (Ii) Column (c)ljnderground mining method. U the underground accident, injury or illness occux-zed on a working 8ec tion or working place, enter the code for the mining method at that working aec tion or working place. Code 01Longwaij Code 02Shortwall Code 03Conventional/stoping Code 05Continuous Miners Code 06Hand Leading Code 07Caving Code 08Other
Item 6. Date of accident, injury or Illness. Enter the date the accident, injury or illness occurred.
Item 9. DescrIbe fUlly the conditions contrlbuung to the acctdent, Injury or ILL. ness and quanth' the damage or Impair. ment. Describe what happened and the
39
Title 30Mineral Rnourcos
reasons there for, identity the factors which led or contributed to the accident, injury or U]ness and ldenti, any damage or izm
pairment to the mining operation. Tue narrative shall clearly specfl' the actual cause or causes of the accident, trury or illness and shall include the following:
(i)'Wbether the accident, injury or Ill. ness Involved any aspect of compliance with rules and regulations;
UI) Whether the accident., injury or iii.
ness involved mine equlpmentor the mm'
ing system Oil) Whether the accident Injury or ill'
ness involved job skills and miner proft
ciency, training and attitude; and (iv) Whether the accident Injury or ill
ness Involved protective items relating to clothing, or protectIve devIces on equIp-
ment. Item 10. If equIpment was involved
in the accident, injury or illness specily type (loader, shuttle car, dozer, etc.), name of manufacturer, and equipment model
number. Item 11. Name ofwitnesstoaccident.,
injury or illness. If any miner wttnessed the accident, injury or illness enter the
name. (b) Complete items 13-27 for each oc
eupatkrna) i)Dzyor occupational illness.
Item 13. Name of injured/rn miner. Enter the miner's name (first middle in. itial, and last).
Item I?. Regularjob title. Enter the miner's reguiar job tifle. For example: 'shuttle car operator".
Item 19. Check if tills injury/illness resulted in permanenttotal or partial disability.
-. (i) "Permanent total disability." The
classtflcathn for any hury or illness other than death which permanently and totally Incapacitates an employee from Vol towing any gainful occupation or which
results in the loss, or the complete loss of use, of any of the following In one acci dent, Injury or illness:
Both eyes; One eye and one hand, or ann, or
leg, or faot Any two of the following not on the
same limb: hand, ann, foot, or leg. (ii) "Permanent partial disability.' The
clathcatIon for any injury or Illness other than death or permanent total disability which results in the toss, or complete loss ofuse, ofany member orpart,ofa member of the body, or any permanent impair.
ment of functions of the body or part thereof, regardle of any preexisting dis-
ability of the affected member or impaired
body function. (4) Item 20. What directly inflicted in
jury or illness. Name the object or sub-
stance which dlrect1y affected the miner. For example: the machine or thing struck against or which struck the miner; the vapor or poison inhaled or swallowed; the chemical or non.ionizing radiation which inttated the skin; or in cases of strains or
hernias, the thiDgBJtCdDTPUBed. (5) Item 21. Nature of injury or illness.
For injuries, use commonly used mcdical terms to answer this question such as puncture wound, third degree burn, frac' Dire, dislocation, amputation. For mulU pIe injuries, enter the injury which was the most serious. For illness, name the ill'
ness such as pnumoconlosls, silicosis. Avoid general terms such as "hurt", "sore",
"sick". (6) Item 22. Part of body injured or at.
fected. Name the partofthe body with the most serious injury. For example, if an jjl jured employee has a bruised linger and a broken ankle, write "ankle". If ampu.
tation, enter part of the body lost (7) Item 23. Occupational Illness. Circle
the code from the list below which most accurately descflbes the illness. These axe typical examples and are not to be con.
sideitci the complete listing of the types of illnesses and dborders that should be included under each category. In cues where the tftne of onset of Illness is In doubt, the day of diagnoS of illness will
be considered as the first day of Illness. (I) Code 21Occupattonczt Skin Dig'
eases or Disorders. Examples: Contact dermatitis, eczema, or rash caused by pit'
mary Initants and sensitkzers or poison ous plants; oil acne; chrome ulcers;
chemical burns on InflammaUons. (Ii) Code 2ZDrut Diseases ofthe Lungs
(PneumocofliOSeS). Example: Siicosis, as-
bestosis, coal workeYs pneiiinoconiosls,
and other pneumoconloses. (HI) Code 23Respfratol7j Conditions
due to Thxfc Agents. Examples: Pneu' monitis, pharyngitis. riilnitis, or acute
congestion due to chemicals, dusts, gases,
or fines. (iv) Code 24Poison mg (Systeflzic
fects of Toxic Materials). Examples: Poi-
soning by lead, mercurz cadmium, arsenic,
or other metals, poisoning by carbon monoxide, hydrogen sulfide or oilier g-'
40
Chapter 1Mine Safety and Health Administration
poisoning by benzol, carbon tetrachloride, or other organic solvents; poisoning by Insecticide sprays such as parathion, lead arsenate; poisoning by other chem. JcMs such as forma1ddyde, plastics and resins.
Code 25Disorders Due to Physical Agents (Other than Toxic Materials). Ex amples: Heatstroke, sunstroke, heat ex haustion and other effects of environmental heat; freeng, frostbite and effects of exposute to low temperatures; caisson dbease; effects of Ionizing radtatbn (rafl don daughters, nonmedical, nonthera
peutic X-rays. radium); effects of
nonlonlzlng radiation (welding flash, uJ traviolet rays, micro-waves, sunburn).
Code 26Disorders Associated with Repeated Trauma. Examples: Noise-in dues hearing loss; synovltts, tenosynov' tus, and bursitis; Rayriaud's phenomena; and other conditions due to repeated motion, vlbrauon or pressure.
Code 29AU Other Occupational Illnesses. Examples: Infectious hepatitia, malignant and benign tumors, any form of cancer, kidney diseases, food poison' ing, histoplasmosis.
(8) Item 24. Miners work activity when injury or illness occurred. Describe exacUy the activity of the Injcwed miner when the occupational injury or occupa. tional illness occurred. For examp1e: "Setting temporary support prior to drill. ing holes for roof bolts?'
142 FR 65535. Dec. 30, 1977; 43 FR 1617,
Jan. II, 19781
50.20-7 CriteriaMSHA Form
7000-1, Section D.
This section requIres information con cerning the miner's return to duty.
Item 28. Permanently transferred or tatninated. Check this block it the miners employment was terminated or if the miner was permanently transferred to another regularj as a direct result of the occupational injury or occupational Ill-
ness.
Item 29. Show the date that the In' jured person returned to his regular job at fijfl capacity (not to restricted work activity) or was transferred or tennlnated.
(e) Item 3G. Number of days away from work. Enter the number ofworkdays, con secutive or not, on which the miner would have worked but could not because of oc. cupational injury or occupatonai illness.
The number oldays away from work shall. not include the day of injury Or onset of illness or any days on which the miner would not have worked even though able to work. If an employee loses a day from work solely because of the unavailability of professional medical personnel for ml. tial observation or treatment and not as a direct consequence of the Injury or rn ness, the day should not be counted as a day away from work.
(d) Item 31. Number ofdays ofrestricted work activity. Enter the number of Work. days, consecutive or not, on which be-
cause of occupational injury or
occupational fflness: The miner was assigned to another
job on a temporary basis; The miner worked at a pennanent
job less than fuu time; or (3)The miner worked at a permanently
assigned job but could not perform all duties normaily connected with it. The number of days of restricted work activity shaflnot include the day of injury oronset of illness, or any days the miner did not work even though able to work.
If an Injured or ill employee receives scheduled followup medical tzeat.mentor observation which results in the loss of a MI workday solely because or the unavailability oiprofessionalmedicajperson. nel, it wilt not be counted as a day of restricted Work activity, Days of re stricted work activity end as the result of any of the foflowing:
(i) The miner returns to his regularly scheduled Job and performs all of its au lies for a hill day or shift;
(II) The miner is permanently trans. ferred to another permanent job (which shall be reported under Item 28, Penna. nently Transferred or Terminated). If this happens, even though therninercould riot perform this original job any longer, the Days of Restricted Work Activity will stop, or
(Ill) The miner is terminated or leaves the mine. (Tennjnatjon shall also be re. ported under Item 28, Permanently Transferred Or Terminated).
Subpart DQuarterly Employment
and Coal Produclion Report
* 50.30 Preparation and submission of MSHA Form 7000-2 Quarterly
41
Title 30Mineral Resources
Emp'oyment and Coal Production
your undervound workers on the first
Report.
Each oj,erator ala mine In which an individual worked during any day ala cal endar quarter shall complete a MSHA Form 7009-2 in accordance with the Instructtons and crjterf a In 50.30-1 and submit the original to the MSHA Health arid Safety Analysis Center, P.O. Box 25367, Denver Federal Center, Denver, Cob. 802Z5, withIn 15 days after the end of each calendar quarter, These forms may be obtained from M8HA Metal and Nonmetallic Mine Health and Safety Sub dlstrictOfflces and from MSHA Coal Mine Health and Safety Subdistrict Offices. Each opemtor shall retain an operatofs copy at the mine office nearest the mine for 5 yean after the submission date.
Each operator of a coal mine In which an individual worked during any day of a ciendar quarter shaB report coal
production on Form 7OOO.2.
line. If you have personnel working atthe surface of your underground mine, report data for those persons on the second line;
(II) Surface Mine (IncludIng Shops and Yards): Report on the appropriate line. employment and coal production for the
mining operation. For surface mining subunIts 03, 04, 05 and 06, include all work associated with shops and yards;
(ill) Miii Operations, Preparation Plants, Breakers: Report data on all persons em ployed at your milling Icrushing, sizing, grinding, concentrating, etc.) operation, preparation plant, or breaker, including those working in associated shops and yards. (Do not include personnel reported in shops and yards associated with other
sub-units.);
(iv) Omce: Include in this category em ployees who wk principally at the mine or preparation facility office.
12)Averape number ofpersons working during quarter: Show the average nm
ber dfemployees on the payroll during all
50.30-I General Instructions for Completing MSHA Form 7000-2.
acUve periods in the quarter. Include all clacces of employees (supervisory, profes sional, technical proprietors, om'ers, op-
(a) MSIM LIZ Number is the 7dilgit erators, partners, and service personnel)
number assIgned to the mine operation on your payrol), full or part-time, Report by MSHA. Any question; regarding the Each Emp)oyee Under One Activity Only.
appropriate ID. number to use should be For example: Ifone ormore persons work
directed to your local MSRA Uealtti and both in the mine and the mlll,repoat these
Safety District or Subdistrict Office.
employees under the activity where they
ffi) Calendar Quarter: First quarter Is spend most of their time. If necessary, es
January, February, and March. Second timate for the major activity. The average
quarter is April. May, and June. Third number may be computed by adding to
quarter is July, August, and September. gether the number of employees working
Fourth quarter Is October, November, during each pay period and then dividing
and December.
by the number of pay periods. Do not in-
County Is the name of the county, - clude pay periods where no one worked.
borough, or independent city In which the For example, during the quarter you had
operation is located.
S pay periods where employees worked.
(d)Operation Name is the specific name The number of employees In each pay pe
of the mine or plant to which the MSHA nod was 10,12,13,14 and 15, respectively.
ID. number was assigned and for which Th compute the average, add the number
the quarterly employment report Is being of employees working each pay period (10
submitted.
+ 12 + 13 + 14 + 15 64). Then divide
Ce) Company Name is the name of the by the number of pay periods (54 divided
operating company that this report per by S = 12,8). Rounding this to the nearest
thins to..
wflde number, we get 13 as the average
(I) Mailing Address is the address of the number of persons working.
mine office where the quarterly employ (3) Totat employee-hours worked dig ment report is to be retained. This should big the quarter: Show the total hours
be as near the operation as possible.
worked by all employees during the
(g) Emplopment, Employee Hours, and quarter covered. Include all time where
Coal PToductiolz.
the employee was actuaflj on duty, but
(1) Operation Sub-Unit:
exclude vacation, holiday, sick leave, and
(I) Underground Mine: Report data for all other off-duty time, even though paid
42
Chapter 1Mine Safety and Health Administration
for. Make certain that each overtime hour is reported as one hour, and not as the overtime pay multiple for an hour ofwork. The hours reported should be obtained from payroll or other time records. If ac tuai hours are not available, they may be estimated on the basis of scheduled hours. Make certain not to include hours paid but not worked.
(4) Production of clean coal (short tons): This section is to be compiled only by op erators of Underground or surface mthes, but not by operators of central or inde. pendent coal preparation pJants or oper ators of metal or nonmetal mines. Enter the totai production of clean coal from the
mine. This utust Include coal shipped from the mthe and coal used for tuel at the mine, but exclude refuse and coal pro duced at another mine and purchased for use at the mine.
(h) Other Reportable Data. Indicate the number of reportable injuries or illnesses occurring at your operation during the quarter covered by thisrepoz-t. Show the name, title, and telephone number of the peraon to be contacted regarding thin re port, and show the date that this report was completed.
Subpart EMaintenance of Records; Verification of Information
50.40 Maintenance or Records. Each operator of a mine shall main
tam a copy of each investigation report required to be prepared under 50.1! at the mine office closest to the mine for Five years after the occurrence.
Each operator shall maintain a copy of each report subMitted under * 50.20 or 50.30 at the mine olilce closest to the mine for five years after submision. Upon request by the Mine Safety and Health Administration, an operator shall make a copy of any report submitted under
50.20 or 50.30 available to MSRA far inspection or copying.
(42 FR 65535. Dec. 30, 1077, as amended at43 FR 12318, Mar. 24, 19721
60.41 Verification of Reports. Upon request by MSHA, an operator shall allow MSHA to Inspect and copy in formation related to an accident, Injury or illnesses which MSHA considers relevant and necessary to verify a report of Investigation required by 50.11 of this Part or relevant and necessary to a de teruiinatkrn of compliance with the re porting requirements of thIs Part.
43
Title 30-Mineral Resources SUBCHAPTER N-METAL AND NONMETALUC MINE SAFETY
PART 55-HEALTH AND SAFETY STANDARDS-METAL AND
NONMETALLIC OPEN PIT MINES
Sec. 55.1 Purpose and scope. 55.2 Definitions. 55.3 Ground control. 55.4 FIre prevention and control. 55.5 Air quality and physical agents. 55.6 ExplOsivea 55.7 DrIlling.
55.8 RotaiyjetpiercIn 55.9 LoadIng, hauling, dwnping. 55jO Aerial tramways. 55.11 Travelways. 55J2 Electricity. 55.13 Csnpressed air and boilers. 55.14 Use of equipment. 55.iS Personal protection. 55.16 Materials storage and handling. 55.17 Iilwuination. 5518 Safety programs. 55.19 Man hoisting. 5520 Miscellaneous. 55.21 Ineservedi 55.22 iReserved] 55.23 Ineserved) 5524 (Reservedl 55.25 IResarvtd) 55.28 Procedures.
Ainaoarn: Sees. 301(9) and 3OZa) of the Fed. eral Mine Safety and Health Amendments Act of1977, pub. L 95-154, 30 U.S.0 961 and 951 and 29 U.S.C. 577a, 91 Stat. 1317 and 91 Stat. 1319; sec. W8 Of the Lederal Mine Safety and Health Actor 1977, Pub. L 91-171 as amended by Pub. t.. 95-164,30 U.S.C. 957, 80 Stat. 503; sec. 6, 80 Stat. 774; 30 U.S.C. 725.
Sougea: 34 FR 12504. July31, 1969,unlessotherwise noted.
No-rt Nomenclature Changes appear at4l FR I23ILMar.24. 1978.
55.1 Purpose and scope. The regulations In this part are pro-
mulgated pursuant to section 6 of the Federal Metal and Nonmetallic Mine Safety Act (30 U.S.C. '125) and prescribe health and safety standards for the pur pose of the protection of life, the promo-
tion of health nnd safety, nnd the
prevention of accidents in open pit metal and nonmetallic mines which are subject to that Act Each standard which is pre. ceded by the word 'Mandatory" is n man
dntory standard. The violation of n
mandatory standard will subject an operator to an order or notice under section 8 of the Act (30 USC. '127).
* 55.2 Definitions.
As used in this part:
"American Table of Distances" means
the current edition of"The American Th.
ble of Distances for Storage of Explo-
sives" published by the Institute of Makers
ofExplosives.
-
"Approved" means tested and accepted
for a specific purpose by a nationally rec
ognized agency.
"Authorized person" means a person
approved assigned by mine manage-
ment to perform a specific type of duty or
duties or to be at a specific location or
locations In the mine.
"Barricaded" means obstructed to pre-
vent the passage of persons, vehicles,
flying materials.
"Berm" means a pile or mound of ma
terlal capable of restraining a vehicle.
"Blasting agent' means any substance
classified as a blasthig agent by the Dc-
paflmsnt of ])ausportation in 49 Cfl
173.114a (44 FR 31182, May 31, 1979)
which Is Incorporated by reference. This
document is available for Inspection at
each Metal and Nonmetal Safety and
Health Subdistrict Office of the Mine
Safety and Health Administration, and
may be obtained from the US. Qovem
ment Printing Office, Washington, D.C.
20402.
'Blasting area" means the area near
blasting operations in whith concussion
or flying material can reasonably be ex
pected to cause injury.
"fllastingcap" means a detonator which
is Initiated by a safety fuse.
"Blasting circuit" means the electrical
circuit used to fire one or more electric
blasting caps.
"Blasting switch" means a switch used
to connect a power source to a blasting
circuit
"Booster" means any unit of explosive
or blasting agent used for the purpose of
perpetuating or intensifying an inItial
detonation.
"Capped fuse" means a length of safety
fuse to which a blasting cap has been at-
tached.
44
Chapter 1-Mine Safety and Health Administration
"Capped primer" means a package or
cartridge of explosives which is specifically designed to transmit detonation to other explosives and which contains a detonator.
'Circuit breaker" means a device de signed to open and close a circuit by non automatic means and to open the circuit automatically on a predetermined overcurrent setting without Injury to Itself when properly applied within is rating.
"Combustible" means capable of being ignited and consumed by fire.
"Company official" means a member of the company supervisory or technical staff.
"Competent person" means a person having abilities and experience that fully qualify him to perform the duty to which he is assigned.
"Conductor' means a material, usually in the form of wire, cable, bus bar, ca pable of carrying an electric current.
"Delay connecter" meansa non-electric short interval delay device for use in de. laying blasts which are initiated by detonating cord.
"Detonating cord" means a flexible cord containing a solid core of high explosives.
"Detonator" means any device contain lag a detonating charge that is used to initiate an explosive and inciudes but Is
not limited to blasting caps, electric blasting caps and non-electric instantaneousor delay blasting capa
"Distribution boxif' means a portable apparatus with an enclosure through which an electric circuit Is carried to one or more cables from a single incoming feed line, each cable circuit being connected through individual overcurrent protective devices.
"Electric blasting cap" means a detonator designed for and capable of being Initiated by means of an electric current.
"Electrical grounding" means to con neot with the ground to make the earth partofthe circuit.
"Employee" means a person who works for wages or salary in the service of an employer.
"Employer" means a person or organization which hires one or more persons to work for wages or salary.
"Explosive" means any substance
classified as an explosive by the Department of Transportation in 49 CFR 173.53, 173.88 and 173.100 which are Incorporated
by reference. Titie 49 CFR is available for
Inspection at each Metal and Nonmetal Safety and Health Subdistrict Office of the Mine Safety and Health Administra tion, and may be obtained from the U.S. Government Printing Office, Washlngtbn,
D.C. 20402.
"Face or bank" means that part of any mine where excavating is progressing or was last done.
"flammable" means capable of being easily Ignited and of burning rapidly.
"flash point" means the minimum tem perahlre at which sufficient vapor is re-
leased by a liquid or solid to form a flammable vapor.air mixture at atmos
pheric pressure. "Highway" means any public street,
public alley, or public road. "High poteajtial" means more than 650
volis. "Hoist" means a power driven windlass
or drum used for raising ore; rock, or other material from a mine, and for lowering or raising men and material.
"Igniter cord" means a fuse, cordlike in appearance, which burns progressively along is length with an external flame at the zone of burning, and Is used for light-ing a series of safety fuses In the desired
sequence. "Insulated" means separated from other
conducting surfaces by a dielectric substance permanenuy offering a high re-
-
sistance to the passage of current and to disruptive discharge through the sub stance. When any substance is said to be insulated, Itisunderstood to be insulated in a manner suitable for the conditions to which It is subjected. Otherwise, It is, within the purpose of this defInition, un Insulated. Insulating covering isone means for making the conductor Insulated.
"Insulation" means a dielectric sub-
stance offering a high resistance to the passage of current and to a disruptive dis charge through the substance.
"Lay" means the distance parallel to the axis of the rope In which a strand makes one complete turn about the axis
of the rope. 'Lowpotential" means6sflvolisorless.
"Magazine" means a facility for the storage of explosives, blasting agenis, or detonators.
"Major electrical installation" means an assemblage of stationary electrical equipment for the generation, transn'is slon, distribution, or conversion of electrical power.
45
Title 30Mineral Resouuces
Man trip" means a trip on which men are transported to and from a work area.
"Mill" includes any ore mill, sampling works, concentrator, and any crushing, grinding, or screening plant used at and In connection with, an excavation or mine.
"Misfire" means the complete or partial failure of a blasting charge to explode as planned.
"Multipurpose dry-chemlcal fire extinguisher" means a listed or approved mu!tipurpose dry-chemical fire extinguisher having a minimum rating of 2-A:1O-B:C, by Underwriters Laboratories, Inc., and containing a minimum of 4.5 pounds of
dry-chemical agent. "Non-electric delay blasting cap' means
a detonator with an integral delay element and capable of being initiated by miniaturized detonating cord.
"Overburden" means material of any nature, consolidated or unconsolidated, that overjies a deposit ofuseful materials or ores that are to be mined.
"Overload" means that current which will cause an excessive or dangerous ternperature in the conductor or conductor insulation.
"Permissible" means a machine, material, apparatus, or device which has been investigated, tested, and approved by the Bureau of Mines or the Mine Safety and Health Administration and is maintained In permissible condition.
"Potable water" means water which shall meet the applicable minimum health requirements for drinking water established by the State or community In which the mine is located or by the En
vironmentat Protection Agency In 40 CFR Part 141, pages 169-182 revised as of July 1, 1977. Where no such requirements are applicable, the thinking water provided
shall conform with the Public Health Service Drinking Water Standards, 42 CFR Pad 72, Subpart 3, pages 527-533, revised asofOctoberl,1976. Publications to which references are made in this definition are hereby made a past hereof. These incorporated publications are
available for Inspection at each Metal and Nonmetal Mine Safety and Health Subdistrict Office of the Mine Safety and Health Administration.
"Powder chest" means a aubstant4al,
npnconductive, portable container
equipped with a lid and used at blasting sites fcc explosives other than blasting agents.
"Printer" means a unit package, or car-
tridge of exp!oslves used to Initiate other explosives or blasting agents, and which contains a detonator.
"Reverse-current protection" mea,s a method or device used on direct-current circuits or equipment to prevent the flow of current in the reverse direction.
"Roll protection" means a framework, safety canopy or similar protection for the operator When equipment overturns.
"Safety can" means an approved container, of not more than 5 gallons capac. ity, having a spring-closing lid and spout cover.
'Safety (use"means a flexible cord containing an internal burning medium by which fire is conveyed at a continuous and uniform rate for the purpose of firing blasting caps or a black powder charge.
"Safety swttch" means a sectionalizing switch that also provides shunt protec-
tion in blasting circuits between the
blasting switch and the shot area. "Scaling" means removal of insecure
material from a face or highwail. "Seconda,y safety connection" means
a second connection between a conveyalice and rope, intended to prevent the conveyance from running away or falling Ut the event the primary connection (ails.
"Shaft' means a vertical or inclined
shaft, a slope, incline, or wlnze. "Shortclrcuit" means an abnormal con-
nection of relatively low resistance, whether made accidentally intentionally, between two points of dlfratnt p0-
tentlaj in a circuit. "Slurry" (as applied to blasting). See
"Water gel." "Stray current" means that portion of
a total electric current that flows through paths other than the intended circuit
"Substantial construction" means construction of such strength, material, and workmanship that the object will withstand all reasonable shock, wear, and usage, to which it will be subjected.
4'Suitable" meaDs that which fits, and has the qual!ties or qualifications to meet a given purpose, occasion, condition, function, or circumstance.
"Travelway" means a passage, walk or way regularly used and designated for persons to go from one place to another.
"Trip light" means a light displayed on the opposite end of a train from the locomotive or engine.
"Water gel" or "Slurry" (as applied to
46
.4
0
II
Chapter IMine Safety and Health Administration
blasting) means an explosive or blasting agent containing substantial portions of wa"tWer.et drilling" means the continuous appllcatlon of water through the central hole of hollow drill steel 1,0 the bottom of
the Immediate area or face at which the unsafe condition exists.
55.3-9 MandatOry. Men shall examine their working places before starting work and frequently thereafter, and any unsafe condition shall be corrected.
the drift hole. "Working place" means any place in or
about a mine where work Is being performed.
55.3-10 and 55.3-It IReservedi 55.3-12 Mandatory-Men shah not work between equipment and the pit wail or bank where the equipment may hinder escape from falls or slides of the bank.
55.3 Ground control.
55.3.-i Mandatory. Standards for the safe control of pit walls, including the overall slope of the pit wall, shall be established and followed by the operator. Such standards shall be consistent with prudent engineering design, the nature of the ground and the kind of material and mineral mined, and the ensuring of safe working conditions according to the degree olslope. Mining methods shaD beselected which will ensure wau and bank sabjjjty,includingbenchIflgaS necessary
55.3-13 through 55.3-49 IReservedi 55.3-50 Mandatory. Material, other than hanging material, to be broken by secondary drilling and blasting, or by any
other method shall be positioned or
blocked to pTevent hazardous movement before persons conirnence breaking operations. Persons who perform those operations shall work from a location where, irmovement ofmaterlal occurs, those per-
sons will not be endangered. 55.3-51 Mandatory. Where manual scal-
ing may be required at a work place, a scaling bar of sufficient length to place
-
to obtain a safe overall slope. 55.3-2 Mandatory. Loose, unconsoli-
the user out of danger of Illing material shalt be provided. The scaling bar shalt
dated material shall be stripped for a safe bebluntOn the end held by the user. Picks
distance, but in no case less than 10 feet, ftom the top of pit or quarry wails, and
or other short tools shall not be used for scaling when their use places the user In
the loose, unconsolidated material shall be sioped to the angIe of repose.
55.3-3 Mandatory. To ensure safe op-
danger of failing material. 55.3-52 Ifleserved) 55.3-53 Mandatory. When rock bolts are
eration, the width and height of benches shall be governed by the type of equip-
used as a means of gTvUnd support, anchorage test procedures shall be estab-
ment to be used and the operation to be lished and tests shall be conducted to
performed.
determine the anchorage capacity of rock-
55.3-4 Mandatory. Safe means for scal- bolt installations. Test results shall bein
Ing pit banks shall be provided. RazaTdotis banks shall be scaled befae other
writing and made available to the Secretary or his duly authorized representa-
work Is performed in the hazardous bank
area. 55.3-5
Mandatory.
Men
sh-all
not
work
near or under dangerous banks. Over-
tive. 55.3-54
- -Mandatory.
Rock
b- olts
us-e-d
as
a means of ground support and which re
quiretorquing shall be torqued to a value
hanging banks shall be taken down im-
mediately and other unsafe ground
within the range determined from information obtained by tests in the strata in
conditions shall be corrected promptly, or the areas shail be barricaded and posted.
55.3-S Mandatory. Men shall approach from above loose rock and areas to be
which the rock-bolt assembly is used. In no case shall the applied torque cause a bolt tension that would exceed the yield point or anchorage capacity of the rock-
scaled and shall scale from a safe location. bolt assembly being used.
55-3-? tReserved3 55.3-8 Mandatory. The supervIsor, or a
competent person designated by him,
55.3-55 MandatOr!?. When installing point-anchor rock bolts:
shall examine working areas and faces for unsafe conditions at least at the beginning of each shift and after blasting. Any unsafe condition found shall be corrected before any further work is performed at
A torque test shall be conducted on at least every fourth installed bolt.
Torque testing shall be conducted immediately after bolt installation.
Cc) If the recommended torque has not
47
WI. 30-Mineral Resources
been aehleved,the equipment used o In- 55.4-5 Mandatory. Effective February
stall the bolt shall be adjusted and the next bat Installed shall then be tested.
(d) If the recommended torque has not been achieved on the majority of bolts In-
stalled In a working p&ace through equip-
ment adjustment, supplemental support equivalent to longer root bolts with ade-
13, 1980, fixed unburied tanks used forthe storage of flammable Or combustible liquids shall be securely mounted on firm
foundations. Where necessary to prevent leaks caused by tanks settling, piping shall be provided with flexible connecti oils or other spectal Uttings.
quate anchorage, steel or wood sets, or 55.4-8 (Reserved]
crtbs shall be Installed.
55.4-7 Mandatory. Means shall be pro-
553_56 Mandatory. Rock bolt hole drtll vided to remove or control spmed flam-
bits shall be easily tdenuflable by sight or mable or combustible liquids.
fees and diameters shall be within a to!- 55.4-8 Mandatory. Fuel lInes shail be
erznce ot 0.030 inches at the manutac- equipped vth valves tQ cut off tuel at tate tureYs recommended hole dianieta for source and shall be located and main-
the anchor used.
tained to minhnize fire hazards.
55.3-57 Mandatory. Ituzed In rock-bolt 55.4-9 Mandatory. All heat sources. in-
assemblies to reduce friction between the cluding lighting equipment, capable of
bolt head and the bearing plate, washers producing combu8tlon shall be insulated shall: (a) Have hardness in the range of or lsated from combustible materials.
35-45 NRC (Hardness Rockwell C Scale). 55.4-to Mandatory. Power wires and
(b) Conform to the shape of the bolt head cables shall be adequately Insulated where
and bearing plate. Cc) Have sufficient they pass through doors or walls or where
strength to withstand loads up to the they present a fire hazard.
yield point of the rock bolt.
55.4-11 Mandatory. Abandoned electri-
S&3-58 [Reserved)
cal circuits shal be deenergized and iso-
lated so that they cannot become
55.4 Fire prevention and control.
energized Inadvertently.
55.4-I Mandatory. No person shall smoke or use an open flame-
where flammable solvents, liquids, fluids, or other flammable materials are stored transported, bandied, or used; or
where oil or grease Is stored, traitsported, handled, or used itsmokingor the use of an open flame may cause a fire; or
(c)Wtthin an unsafe distance of any area
55.4-12 Mandatory. All flammable and combustible waste materials, grease, lubricants or flammable UQUIdS shal] not be allowed to accumulate where they can create a fire hazard.
55.4-13 Mandatory. In areas where ma-
terials such as oily waste or oily rags create a fire hazard, the materials shall be placed in covered metal containers until disposed of properly.
where smoking or the use of an open flame may cause a Ore or an explosion.
SSA-2 Ma p4aPp. Signs wanting against - smoking and open flames shall be posted
so they can be readily seen in areas or
places where fire or explosion hazards ex-
1st.
SSA-3 Mandatory. Areas surrounding electric substatbns and unburied tanks used for the storage otflanimable or combustible liquids shall be free of combus-
55.4-14 Mandatory. Solvents with flash points lower than l0O P. (38' C.) shall not be used for cleaning.
55.4-15 Mandatory. Solvents shall not be used near an open flame or other 3g. nWon Source, or near any source of heat,
or in an atmosphere that can elevate the
temperature of the solvent above the flash
point
55.4-iftMandatrjvp. Drip pans shail be
tible materials (including dry vegetation) provided to catch leakage or spillage
for a distance of at least 25 feeL
Whenever combustible or flammable liq-
55.4-4 Mandatory. Flammable liquids shall be stored in accordance with stand-
uids are.dispensed In a place or manner which may create a flye hazard. Floor
ards of the National Fire Protection As- areas where drip pans are used shall be
r sociation or other recognized agencies cleaned Immediately after spills. approved by the Mine Safety and Health 55.4-17 (Reserved] Administration. Small quantities offlam- 55.4-18 Mandatory. Oxygen cylinders
mable liquids drawn flom storage shall be shall notbe stored in rooms or aieas used
kept In appropriately labeted salety cans. or designated for oil or grease storage.
200 48
0) N0))
a
I
5t
Chapter 1-Mine Safety and Health Administration
55.4-19 Mandatory. Gages and regula- 55.4-28 Mandatory. Welding, cutting,
tors used with oxygen or acetylene cyl- arc welding or soldering shall be per-
Lncers shall be kept clean and free of oil formed by a competent person.
and grease.
55.4-29 Mandatory. When wejdthg or
55.4-20 Mandatory. Battery-charging cutting, suitable precautions shall be taken
stations shall be located in well-venti- to ensure thatsmolderingmetalorsparlcs
lated areas.
do not result In a fire. Fire extinguishing
55.4-21 Mandatory. Equipment pow- equipment shall be immediately avail-
ered by internal combustion engtnes(ex- able at the site.
cept diesel engines), where the fliel tank 55.4-30 through 55.4-32 IReservedi
Is an Integmi port of the equlpment.,shall 55.4-33 Mandatory. Valves on oxygen
be shut off and stopped before being and acetyTene tanks shaM be kept closed
ftieled.
when the contents are not being used.
55.4-22 Mandatory. Each mine shall 55.4-34 (Reserved]
have available or be provided with suit- 55.4-35 Mandatory. Before any heat is
able fire flghting equipment adequate for applied to pipelines or containers which
the size of the mine.
have contained flammable or combusti-
55.443 Mandatory. Fire fighting equip- ble substances, they shaM be drained, ven-
ment which is provided on the mine prop- tilated. thoroughly cleaned of residual
erty shall be strategically located, readily substances and filled with either an inert
accessible, plainly marked, properly gas or. where compatible. filied with water.
maintained, and inspected periodically. 55.4-36 through 55.4-38 (Reservedj
Records shall be kept of such inspections. 55.4.-39A Mandatory. Effective Febru-
55.4-24 Mandatonj. Fire extinguishers ary 13, 1980, storage buildings or rooms
and re suppression devices shall be:
In which flammable or combustible lIq-
Of the appropflate type for the par- uids or other flammable materials are
ticular fire hazard involved.
stored and which are within 100 feet of
Adequate in number and size for the where miners normallywork shall be well-
particular fire hazard involved. -
ventilated and constructed of materials
Cc) Replaced with a ruuy charged exun- having a fire-resistance rating of no less
guisher or device, or retharged Immedi- than one (1) hour as tested under the ap-
ately, after any discharge Is made from prupilate National Fire Protection Asso-
the extinguisher or device.
ciation (NFPA) fire-resistance test or under
(d)Inspected, tested, mid maintained at a testof another approved testing agency.
regular Intervals according to the manu- 55.4-393 Mandatory. Emergency fire
facturer's recommendations.
flgtitlng plans in combination with evac-
Ce) Approved by the Underwriter's Lab- uation and rescue plans shalt be estab-
oratories, Inc., or other competent testing lished and coordinated with available Ore
agency acceptable to the Mine Safety and fighting organtzatlons. Emergency fire
Health Administration.
fighting drills shalt be held for each shift
55.4-25 Mandatory. Effective February at least once every sIx (6) months.
i3, 1980, whenever fire hydrants are used,
55.4-390 through 55.4-39Z LReservedl
they shall be provided wtth-
.55.4-40 Mandatory. Fire alarm systems
(a)llflifotm titUng;
shaU be provided and maintained in Op-
(1)) Readily available wrenches or keys erating condition or adequate flre alarm
to open the valves; and
procedures shall be established to warn
Cc) Readily available adapteffi that con- promptly all persons endangered by a fire.
nect hydrant fittings to the hose equip- 55.4-41 Mandatory. Every building or
ment oflocal fire departments.
structure where persons normally work
55.4-26 Mandatory. Water pipes, vatves, outlets, hydrants, and hoses designated
shailbe provided with exits sufficient to permit the prompt escape of persons in
for Ore fighting purposes shall be in- case of are.
spected every 90 days and tested an- 55.4-42 through 55.4-46 [Reservedj
nuafly.
55.4-47 Mandatory. Belt conveyors shall
55.4-27 Mandatory. Whenever self-pro- be equipped with a safety switch capable pelled mobile equipment Is used, such ofautomaticallystoppingthe drive pulley
equipment shall be provided with a suit- In the event of excessive slippage of the
able fire extinguisher readily accessible belt, where ignition orthe belt could cre-
to the equipment operator.
ate a hazard to personnel. When it is net-
49
Chapter I--Mine Safety and HeaJIh Administration
essary to operate the conveyor while isa generic term foranumber of hydrated
temporarily bypassing the safety switch silicates that, when crushed or processed,
or any automatic tunctiOn of the switch, separate Into flexible libcrs made up or
a person shall attend the belt at. the dilve fibrita Although there are many asbestos
pulley.
mInerals, the term 'asbestos" as used
55.4-48 MandatorY. All employees shall herein Is limited tothe following minerals:
be Instructed at least once each calendar chrysotlie, amosite, crocidolite. antho-
year on fire alarm signals and applicable phylite asbestos, tremolite asbestos, and
procedures to be followed in case of fire actinolite asbestos.
or other emergency. Records of tnstxuc
Employees shall be withdrawn from
Uon shall be kept for two years.
areas where there is present an airborne
55.4-49 (Reserved)
contaminant given a "C" designation by
the Conference and the concentration ex
* 55.5 Air quality and physical
agents.
ceeds the threshold limit value listed for that contaminant
55.5-2 Mandatory. Dust, gas, mist, and
Am QUALITY
fume surveys shall be conducted as fre quently as necessary to determine the ad
55.5-I Mandatory. Except as permitted eguacy of control measures.
by 55.5-5:
55.5-3 Mandatory. Holes shall be col-
Except as provided In paragraph (b). lared and drilled wet, or other efficient
the exposure to airborne contaminants dust control measures shall be used when shall not exceed, on the basis of a time drilling nonwater-soluble material. Em
weighted average, the threshold limit vat. dent dust control measures shall be used
ues adopted by the AmerlcanConference when drilling watasoluble mateflais.
of Oovernmental industrial Hyglentsts, 55.5-4 [ReservecIl as set forth and explained in the 1973 f 55.5-5 Mandatory. Control of employee
edition of the Conference's publication, exposure to harmfuflWbVe contmnl
entitled fl'LVs Threshold Lint Values
inso1arfleaslble. ay p
for Chemical Substances n Workroom Wfftion of cnnIamiinfl removafly
Air Adopthd by ACG]B for 1913," pages exhaust ventliatlon. or by dilution with
I through 54, which aye hereby incorpo. uncontaminated alL RoweveT. WheTe ac-
rated by reference and made aparthereof. cepted engineering contiol measures have
Thts publication may be obtained from not been developed or when necessary by
the American Conference of Governmen. thenatureofwork involved (for example.
tal Industtlal Hygienists by writing to the while establishing controls or occasional
SecretaryTreasurer. P.O. Box 1937. Cm entry Into hazardous atmospheres to per.
cinnati, Ohio 4520i. or may be examined form maintenance or investigation), em
in any Metal and Nonmetal Mine Safety ployees may work for reasonable periods
and Health District or Subdistrict Office of time in concentrations of airborne con
of the Mine Safety and Health Adminis taminants exceeding permissible levets If
tration. Excursions above the listed they are protected by appropriate respi
thresholds shall not be of a greater Inn ratory protective equipment. Whenever
nittide than is characterized as permissi respiratory protective equipment is used
Me by the Conference.
a progain for selection, maintenance,
The B-hour timeweighted average training, fitting, supervision, cleaning, and
airborne concentration of asbestos dust use sha]1 meet the following minimum re
to which employees are exposed shall nDt quirements:
exceed 2 fibers per milliliter greater than (a) Mine Safety and Health Adznlntstra
5 mIcrons In length, as determined by the (tion approved respirators which are ap-
membrane filter method at 400-450 mag- plicable and suitable for the purpose
nificatIon (4 millImeter objective) phase intended shall be furnished, and employ
contrast Luumlnatlon. No employees shall sees shall use the protective equipment in
be exposed at any Lime to airborne con accordance with training and Instruction.
centratlons of asbestos Ubers In excess of U)) A respirator proglam consistent with
10 fibers longer than 5 mIcrometers, per the requirements of ANSI Z8B.2-1969, milliliter of air, as detennined by the published by the American National
membrane filter method over a minimum Standards Institute and entitled "Amer
sampling time of 15 mInutes. "Asbestos" ican National standards Practices for
50
Chapter 1Mine Safety and Health Administration
Respiratory Protection ANSI Z88 2-1969," approved August11, 1969, whIch Is hereby
incorporated by reference and made a part hereof. This publication may be ob tamed from the American National Standards Instttute. Inc., 1430 Broadway,
New York, New York 10018, or may be exajulned in any Metal and Nonmetal Mine
Safety and Health District or Subdtstrict Office of the Mine Safety and Health Administration.
(c) When respiratory protection is used in atmospheres Immediately harmffii to life. the presence of at least One other per
son with backup equipment and rescue capability shall be required in the event of failure of the respiratory equipment.
55.5-6 Mandatory. The following diem.
ical substances shall not be used Orstored except by competent persons under lab. oratory conditions approved by a nation
ally recognized ager.y acceptable to the Secretaiy.
Carbon tetrachioride. Phenol, 4Nitrobtphenyi, Aiphanaphthyiamine,
4,4Mettzyiene Bis (2chloroanhitne). U) Methyichioromethyl ether,
3,3 Dichlorobenzidine, Bis (chioromethyi) ether, (I) Beta-napthylamine.
U) Benzld!ne, (k) 4Amlnodlphenyi, (I) Ethyleneimine,
Betaproplolactone. 2Acetyiamlnofluorene,
(0) 4Dhrnettzyiaudnobenzene. and (p) NNitsosocflmethyiamlne. 55.5-7 through 55.5-9 IReservedl 55.5-iOMandatory. Slilcasand, orother materials containing more than 1 percent
freosilica, shall not be used as an abrasive substance In abrasive blasting cleaning operations without requiring ftiiflowres
piratory protection, or equivaient, to all
exposed persons.
a 55-5-il through 553-49 [Reservedl PHysIcAc AoEtfm
55.5-50 Mandatory. (a) No employee shall be permitted an exposure to noise
in excess ofthat specified in the table be low. Noise level measurements shall be made using a Sound level meter meeting
specrncatlons for type 2 metes contained In Amertcan National Standards InsUtute (ANSI) Standard 51.4-1971, "Gen
eral Purpose Sound Level Meters,"
approved April 27, 1971, whIch is hereby incorporated by reference and made a partttereot, or by a dostmeter wtth similar accuracy. This publication may be ob-
tained from the American National
Standards institute, Inc., 1430 Broadway,
New York, New York 10018, or may be ex amined in any Metal and Nonmetal Mine Safety and Health District or Subdistrict
Office of the Mine Safety and Health Administration.
PERMISSIBLE NoisE ExposuaEs
Duration per day,
sound (eve?. 484,
hours of exposure:
8.
stow te-sponse 90
6 92 4 95
3 97 2... 100
1 102
1.,.
orless..
105 110 115
No exposure shall exceed 115 dBA. Im.
pact or impulsive noises shall not exceed
140 dB, peak sound pressure level.
Non. When the daily noise exposure is
composed of two or more periods of noise exposure at dtfltrent levels, their corn
bined effect shall be considered rather
than the individual effect of each.
lithe sum
(CJTJ
exceeds unity, then the mixed exposure shall be considered to exceed the permis sibte exposure. C, indicates the total time of exposure at a specified noise ieve. and 7', indicates the total time of exposure permitted at that level. Interpolation be. tween tabulated values may be determined by the following formula:
log T= 6.322-0.0602 SL
Where 7' is the time in hours and SL Is the sound level in dEA.
(b) Wben employees' exposure exceeds
that listed in the above table, feasible ad ministrative or engineering controts shall be utilized. If such controts fail to reduce
exposure towlthinpennissibie levels, per sonal protection equipment shall be provided and used to reduce sound levets to within the levels of the table.
51
Title 30-Mineral Resources
55.6 Explosives.
such repairs may produce a spark or
The term "explosives" as used in this flame. The explosives removed from stor
55.6 Includes blasting agents. The standards in this section In which the term explosives" appears are applicable
to blasting agents (as well as to other explosives) unless blasting agents are ex pressly excluded.
age facilities to be repaired shall be placed either in other storage facilities appropriate for thestorage of such materials under this section or a safe distance from the facilities under repair where they shall he properly guarded and protected until the
repairs have been completed and the ma
STORAGE
terials have been returned to storage
55.6-1 Mandatory. Detonators and ex plosives other than blasting agents shall be stored In magazines.
55.6-2 Mandatory. Detonators shall not be stored In the same magazine with explosIves.
55.6-3 and S5.6-4 Reservedi 55.6-5 Mandatory. Areas surrounding magazines and facilities for the storage of blasting agents shall be kept clear of rubbish, brush, dry grass, or trees (other than live trees 10 or more feet tall), for a dls tence not less than 25 (eetin all directions, and other unnecessary combustible ma terials for a distance of not less than 50 feet.
55.6-s (Reservedl 55.6-7 Mandatory. Explosives, detona. ton, and related materials such as safety fuse and detonating cord shall be: (a) Stored i a manner to !adHhtatA use of oldest stocks first. (b) Stored according to brand and grade in such a mariner as to facilitate identl ficatlon. (c) Stored with their top sides up.
(d) Stacked in a stable manner but not more than eight (8) feet high.
55.6-S Mandotory. Ammonium nitratefuel oil blastirigagentsshall be physically - separated from other explosives, safety
fuse, or detonating cord stored In the
same magazine and in such a manner that oil does not contaminate the other explosives, safety fuse, or detonating cord.
within the facilities.
55.6-13 through 55.6-19 [Reserveul
55.6-20 MandatOry. Magazines shall be:
Located In accordance with the curS rent American Table of Distances for
Storage of Explosives. Detached structures located away
from powerllnes, fuel storage areas, and other possible sources of fire.
Constructed substantially of noncombustible material or coveredwith fIreresistant material.
Cd) Reasonably bullet resistant. (e) Electrically bonded and grounded if constructed of metal. (I) Made of nonsparking materials on the inside, including floors.
Provided with adequate and efrec. lively screened ventilation openings near
the floor and ceiling. Kept locked securely when unat-
tended. Posted with suitable danger signs so
located that a bullet passing through the face of a sign will not strike the magazine.
(J) Used exclusively for storage Ofexpio-
sives or detonators and kept free of all extraneous materials.
(Ii) Kept clean and dry in the interior, and in good repair.
a) Unheated, unless heated In a manner that does not create a fire or explosion hazard. Electrical heating devices shall not be used inside a magazine.
55.6-21 through 55.6-39 [Reserved)
55.6-9 lReservedj
55.6-10 ifleservedi
55.6-11 Mandatory. Containers of ex
ThAN5PORJ-4TION
piosives, blasting agents, and detonators 55.6-40 Mandatory. Explosives and det-
shall be closed while being stored.
onators shall be transported in separate
55.6-42 Mandatory. Prior to interior re- vehicles unless separated by 4 Inches of
pair of facilities for storage of explosives, hardwood or the equivalent. including blasting agents, all materials 55.6-41 Mandatory. When explosives
stored within the facility shall be removed and detonators are hauled by trolley lo-
and the Interior cleaned. Prior to the ex- comotive, covered, eiectricaliy.insulatetj
terior repair of such facilities, all mate- censhalj beused.
rials stored within the facility shall be removed if there exists a possibility that
55.6-42 Mandatory. Self'propelled yeblciesused to transport explosives brdet-
52
Chapter I-Mine Safety and Health Adminisiratian
onators shall be equipped with suitable SS.6-58 through SS.6-64 [Reserved)
fireextingulshers.
SS.6-6S Mandatory. Vehicles containing
55.6-43 Mandatory. Vehicles containing detonators or explosives, other than
explosives or detonators shall be posted blasting agents, shall not be left unat-
with proper warning signs.
tended except in blasting areas where
5S6-44 Mandatory. When vehides conS loading or charging Is In progress.
taming explosives or detonators are 55.6-66 through 55.6-89 [Reserved
parked, the brakes shalibe set, the motive power shut oft, and the vehicles shall be
USE
blocked securely against roiling.
SS.6-90 Mandatory. Persons who use or
55.6-45 Mandatory. Vehicles contaIning handle explosives or detonators shall be explosives or detonators shall not be taken experienced men who understand the
to a repair garage or shop for any purpose. hazards involved; trainees shall do such
55.6-46Mandatory.Vehiciescontalning work only under the supervision of and in
explosives or detonators shall be maJn the Immediate presence of experienced
tamed in good condition and shall be op- men.
erated at a safe speed and in accordance SS.6-91 Mandatory.Biastlngoperations
- with all safe operating practices.
shall be under the direct control of au
55.6-47 Mandatory. Vehicles used to thorlzed persons.
transport explosives, other than blasting SS.6-92 Mandatory. Damaged or dete-
agents, shall have substantially con- riorated explosives and blasting agents
structed bodies, no sparking metal ex- shall be destroyed in a safe manner under
posed in the cargo space, and shall be theinsiructions of the explosives orbiast-.
equipped with suitable sides and tail ing agent manufacturer or its designated
gates; explosives shall not be plied higher agent
than the side or end enclosures.
SS.6-93 Mandatory. Borehoies shall be
55.6-48 Mandatory. ExPlosives and deared of obstructions before charging.
blasting agents shall be transported with. 55.6-64 Mandatory. Holes to be blasted out undue delay, and over routes and at shall be charged as near to blasting time
times that expose a minimum number of as practical and such holes shall be blasted
persons.
as soon as possible after charging has
55.6-49 [Reserved) 55.6-SO Mandatory. Other materials or
been coinplcted. tn no case shall the time
elapsing between the completion of
supplies shall not be placed on or in the charging to the time of blasting exceed 72
cargo space of a conveyance containing hours unless prior approval has been obexplosives, detonating cord or detona- tained from the Mine Safety and Health
tors, exceptfor safety fuse, arid exceptfor Administration.
properly secured, nonsparking equip-- SS.6-9S [Reserved!
ment used expressly in the handling of SS.6-96 Mandatory. Explosives shall be
such explosives, detonating cord or det- kept separated from detonators until
-
onators.
charging is started.
SS.6-5l Mandatory. Explosives or det- ss.6-97 Mandatory. Primers shall be
-
onators shall not be transported on io made up only at the time of use and as
comotives.
close to the blasting area as conditions
SS.6-52 (Reservedl
allow.
SS.6-53 Mandatory. Only the necessary 5S.6-98 Mandatory.
attendants shall ride on or in vehicles con-
Primers containing a detonator shall
taining explosives ordetonators.
be prepared with thedetonator contained
SS.6-54 Mandatory. Explosives or det- securely and completely within the ex
-
onators shall not be transported on man piosive charge or within a suitable tunnel
trips. 55.6-55 Iaeservedl
or cap well. When using detonating cord to ini.
SS.6-S6 Mandatory. Substantial non- tiate another explosive, a connection shall
conductive containers shall be used to be prepared with the detonating cord
carry explosives to blasting sites.
threaded through, attached securely to,
55.6-57 Mandatory. Nonconductive or otherwise in Intimate contact with the containers with tlghtflttlng covers shall explosive charge.
be used to transportorcarry capped fuses ss6-99 Mandatory, Only wooden or and electric detonators to blasting sites. other nonsparldng Implements shall be
53
Title 30-Mineral Resources
used to punch holes in an explosive car
tridge. 55.6-100
MandatorY.
Tamping
poles
shall be of wood or other material ac-
ceptable to the Mine Safety and Health
Administration. Couplers of tamping po'es
shall be of nonsparking maWT%IS. 55.6-101 MandatorY. ampirigshali not
be done directly on a primer. ss.6-102 MandatoflJ. Unused explosives
and detonators shall be moved to a saib locatkrn as soon as charging operations
are55c.o6m-1p0le3teMd-andatory. Areas in which
charged holes are awaiting firing shall be guarded, or barricaded and posted, or
flagged against unauthorized entry. 55.6-104 Mandatory. When safety fuse
has been used, men shall not return to
misfired holes for at least 30 minutes.
55.6-105 Mandatory. When electric brnstlng caps have been used men than not retunl to misfired boles for at least IS
minutes. 55.6-106 Mandatory. Faces and muck
piles shah be examined by a competent person for undetonated explosives or blasting agents and any undetonated ex plosives or blasting agents found shall be
disposed of safely. 55.6-107 Mandatory. Holes shall not be
drtfled where there s danger of thtersect-
ing a charged or misfired hole. 55.6-108 Mandatory. Fuse and ignjters
shall be stored in a cool, dry place away
from oils or grease. 55.6-lo9Mandatory. Sa(etyfuse, igniter
cord, and detonating cord shall not be
used if they have been kinked, bent
sharply, or otherwise damaged. 55.6-110 Mandatory. Fuses shall be cut
- and capped in safe, dry locations posted with "No Smoking" signs. 55.6-111 Mandatonj. Blasting caps shall
be crimped to fuses only with implements designed for that specific purpose.
55.6-112 Mandatory. The burning rate
of the safety fuse in use at any time shall be measured, posted in conspicuous locations, and brought to the attention of
all men concerned with blasting 55.6-113 Mandatory. Wben flring from
1 to 15 b3astholes with satety fUse ignited Individually using hand.held lighters, the
fuses shall be of such lengths to provide the mininium buniing time specified In the following table for a particular size round:
Number of holes in a Tound
Minimum burning time minutes
12 2-5 2%
8-10
li-IS
3
5
In no case shall any 40-second'per.foot
safety fuse less than 36 inches long or any
30.second'per.foot safety fuse less than 48
Inches tong be used.
55.6-1 14 Mandatory. At least two men shall be present when lighting fuses, and no man shall light more than 15 individ-
ual fuses, If more than IS holes per man are to be fired, igniter cord and connectors or electric blastthgshaflbeused.
55.6-115 Mandatory/sB detoMting cord knots shall be tight and all connections shall be kept at right angjes to the trunklines.
55.6-116 Mandatory. Fuse sbali be tgnited with hot-wire lighters, lead spitters, igniter cord, or other such devices designed for -this purpose. Carbide lights shall not be used to light Nses
55.6-117 Mandatory. Fuse shall not be
ignIted before the primer and the entire charge are securely in place.
55.6-118 Mandatory. When uzing safety fuse, where Oy rock might damage unlit orbunth,gfuses,1mtngshMlbe such that all fuses are burning within the holes before any hole detonates.
55.6-119 Mandatory. Electric detonators of different brands shall not be used in the same round.
55.6-120 Mandatory. Except when being tested with a blasunggalvanometer:
Electric detonatois shall be kept shunted until they are being connected to theblastingUneorwiredlotoablastlng round.
Wired rounds shall be kept shunted until they are being connected to the blasting line.
Blasting lines shall be kept shunted until Immediately before blasting.
55.6-121 Mandatory. When blasting electrically a blasting galvanometer, or other instrument that Is specifically designed for testJng b'asting circuits, shall
be used to test: (a) In surrace operations: ContinuIty of each electric blasting
cap In the borehote prior to the addition of stemidng.
Resistance of Individual series or the
54
U
@1 .3,
Chapter I-Mine Safely and Hecith Administrolion
resistance of multiple balanced series to
beconnected$n parallel prior to theirconnection to the blasting line.
- (3) ContinuIty of blasting lines prior to the connection of electric blastingcap se
iles. -
(4) Totat blasting circuit resistance prior to connection to the power source.
(b) In underground operations: Continuity of each electric blasLing
cap series. Continuity of blasting lines prior to
the connection of electric bistlng caps. 55.6-122 Mandatory. Permanent blast-
ing lines shall be properly Supported, in' sulated and kept In good repair.
55.6-123 Mandatory. When electric detr onators am used, charglngshall be stopped immediately 'when the presence of stattc electricity or stray currents Is detected; the condition shall be remedied before charging is resumed.
55.6-124 Mandatory. Wben electric det.
bnators are used, charging shall be sus pended in surface mining, shaft sinking, and tunneling and men withdrawn to a safe location upon the approach of an electrical storm.
55.6-125 Mandatory. If branch circuits are used when blasts are fired from power circuits, safety switches located at safe distances from the blast areas shall be provided In addition to the main blasting
Switch.
55.6-126 Mandatory. Electric power dis tribution circuits shall be de-energized
within 50 feet of borehoies containing electric blasting caps which can be loW' ated by conventional power sources or extraneous electricity except that such circuits need notbe de-energlzedbetween 25 and 50 feet of such boreholes when atray current tests, conducted as fm qnenUy as necessary, mea3uTe a mmci
mum stray current less than 0.05 amperes throngh a one-ohm resistOr measured at the location of the electric blastingcap.
55.6-127 Mandatory. Blasting switches shall be locked in the open position, except when closed to lire the blast. Lead
wires shafl not be connected to the blastlog switch until the shot is ready to be flred.
55.6-128 Mandatory. The key or other control to an electrical firing device shall be entrusted only to the person desig. nated to fire the round or rounds.
55.6-129 Mandatory. Electric circuits
&om the blasting switches to the blast area shall not be grounded.
55,6-130 Mandatory. At least a IS-fact air gap shall be provided between the blasting circuit and the electric power
source.
5&6-131 Mandatory. Power sourcesshall be suitable for the number of electric detonators to be lired and for the type ofclr.
cults used. 55.6-132 Mandatory. Delay connectors
shall be treated and handled with the
same safety precaut.tons as detonators. 55.6-133 Mandatory. If any part of a
blast is connected In parallel and is to be Initiated from powerlines or Itgfltlog dr. cults, the tame of current flow shall belim.
ited to a maximum of 25 milliseconds by %ncorporating an arcing contro' device In the blasting circuit or by interrupting the circuit with an explosive charge attached to one or both lead lines and initiated by a zero-delay electric blasting cap.
55.6-134 Mandatory. Tools used for opening metal or nailed wooden con tainers of explosives or detonators shall be of nonsparking materiMs.
55.6-135 Mandatory. Holes shall not be
collared in bootlegs.
55.6-136 Mandatory. Black powder shall not be used (or blasting except when a
deslrcdresult cannot be obtained with
another type of explosive such as In quar. tying certaIn types of dimension stone.
55.6-137 Mandatory. In the use of black blasftng powder:
Containers shall not be opened in, or within 59 feet of, any magazine; within any building in which a fuel-fired or exposedelsment electric heater is in oper. ation; where electrical or incandescent-
particle sparks could result In powder ig nttion; or within SO teet ot any open flame.
Granular powder shall be transferred from containers only by pouring.
Spills of granular powder shall be cleaned up promptly with nonsparking equipment; contaminated powder shall be put into a container of water and Its content disposed of promptty after the granules have disintegrated, or the spill area shall be flushed with a copious amount of water to completely disintegrate the granules.
Containers of powder shall be kept securely clQsed at all ttmes other than when the powder is be'mg transferred from
or into a container.
55
Title 30-Mineral Resources
Ie)contaiflers of powder transported by vehicles shall be in a wholly enclosed
cargo space.
wa(sUhMingistfhireessteshmamllibneg
disposed of and powder
by: (1) charge
from the borehole, and (2) removal and
disposal of the Initiator as a damaged ex-
plosive. (g) Boreholes of shots that fire but fall
to break, or fall to break properly, shall
not be recharged (or at least 12 hours. 55.6-138 Mandatory. Explosives or
blasting agents shall not be loaded into
drilled or spniflg holes that could result
in premature detonation from heat
55.6_l3gMandaioTy. Blastingareas shall not be re-entered after firing until conS
centratiofls of smoke, dust, and fumes have been reduced to safe limits as re- -
qiiired in, and determined by. mandatory
standards 55.5-1 and 55.5-2. respectively.
55.6-140 Mandatorij. Blasting circuits
and electric blasting caps (Which are ca
paUe of being initiated by conventional power sources) shall be protected from
sources ofextraneous electricity.
55.6-141 LReserved]
55.6-142 Mandatory. Explosives or
blasting agents shall not be loaded into boreholes through or with either drill stem equipment or other devices which
could be extracted while containing ex plosives or blasting agents. The use of
loading hose, collar sIeeve or collar pipes
Is permitted. 55.6-143 through 55.6-158 [Reserved]
55.6-150 Mandatory. Powcldt chestsshal!
Substantially constructed oF non' sparking materiat on the inside.
Posted with suitable warning signs. Located out ofthe blast area and out of the line otblazts, (d)Emptled and their contentaretw'ned to the main maga2lne at the end of each shift unless the powder chest Is located within the area continually attended by employees during thift thanges. (e) Separate for detonators and explo-
sives unless separated by 4 Inches of hardwood or the equivalent
(I) Keep locked when unattended. 55.6-160 MandaioTy. Ample warning shall be given before blasts axe flred, All persons shall be cleared and removed from the blasting area unless suitable blasting shelters are provided to protect me!' endangered by concussion or flyrock
from blasting.
55.6-161 Mandatory. If explosives are suspectedofburnlngln a bole, all persons In the endangered area shall move to a safe location and no one shall return to the hole until the danger has passed, but In no case within 1 hour.
55.6-162 Mandatory. Lead wires and blasting lines shall not be strung across power conductors, pipelines, railroad tracks, or within 20 feet of bare power' lines. They shall be protected from sources of static or other electrical contact.
55.6-163 Mandatory. The double-trunk. line or loop system shall be used in detonating.cord blazUng.
55.6-164 Mandatory. Trunkilnes, In muitlple.row blast shall make one or more complete loops, with crossttes between loops at intervals of not over 200
feet. 55.6-i65 (Reserved] 55.6-166 (Reserved] 55.6-167 (Reservedj 55.6-168 Mandatory. Misfires shall be
reported to the proper supervisor and shall be disposed of safely before any other work is perfonned In that blasting
area. 55.6-169 through 55.6-189 [Reservedj
SENSITIZED AMM0MJUM Nrntan BLAZTJNG
Aosm'o
*11 of the standards in this 55.6 In which the term "explosives" appears are applicable to blasting agents (as well as to other explosives) unle5s blasting agents are expressly excluded.
55.6-190 through 55.6-192 IReservedi 55.6-193 Mandatory. Where pneumatic loading is employed, before any type of blasting operation using Uazting agents Is put into effect, an evaluation of the po. tential hazard ofstattc electricity shall be
made. Adequate steps, including the groundlngandbondlngofthe conductive parts of pneumatic loading equipmen shall be taken to eliminate the hazard of
8taUc electricity before blazt%ngagent use is commenced.
55.6-194 Mandatory. Pneumatic load. ing equipment shaD not be grounded to waterlines, air lines, rails, or the perifla' nent electrical grounding systems.
55.6-195 Mandatory. Hoses used In con'
nection with pneumatic loading ma' chines shall be of the semiconductive
type, having a total resistance low enough to permit the dissipation of static elec' tricity and high enough to limit the flow
56
Chapter 1-Mine Safety and Health Admnistration
of stray electric currents to a safe level. Wlre.countered hose shall not be used be. cause of the potential hazard from stray electric currents.
55.6-196 and 55.6-197 [Reserved] 55.6-198 Mandatory. Plastic tubes sball
not be used as hole liners If blasting
agents are loaded pneumatically Into holes containing an electric detonator.
55.6-199 (Reservedl 55.6-200 Mandatory. Vehicles used to transport blasting agents shalt have substantially constructed bodies, no 73nc or copper exposed In the cargo space mid
shall be freely vented. Blasting agents shall not be piled higher-than the side or end enclosures of open.body vehicles, If
an enclosed screw conveyor Is used to disC tharge blasting agents from the vehicle the conveyor shall be protected against excessive internal pressure and excessive Mctlonal heat.
55.6-201 throu 55.6-249 (Reservedj
MISCELLANEOUs
55.6-250 Mandatory. Smoking and open flames, except for the use of suitable devices for igniting safety ftise or the use of approved heating devices, shall not be permitted within 50 feet as measured by the line of sight of explosives, blafling agents, or detonators or within 25 feet when out of line of sight and separated by permanent noncombustible barriers in underground active workings.
55.7 Drilling.
55.7-1 [Reserved) 55.7-2 Mandatory. Equipment defects affecting safety shall be corrected before the equipment Is used 55.7-3 Mandatory. The drtfllng area shall be inspected for hazards before starting the drilling operations. 55.7-4 Mandatory. Men shall not be on a mast while the driJl'bit Is In operation unless they are provided with a safe platform from which to work and they are re quired to use safety belts to avoid falling. 55.7-5 Mandatory Drill crews and oth' ers shall stay clear of augers or drill stems that are In motion. Persons shall not pass under or step over a moving stem or au' ger. 55.7.-6 and 55.7-7 IReservedj 55.7-8 Mandatory. When a drill Is being moved from one drilling area to another,
dli steel, tools, and other equIpment
shall be secured and the mast placed in a safe position,
55,7-9 Mandatory, If a thin helpa assists the drill operator during movement ofadrilito anewlocatton, thehelpershall be in sight of, or in communication with, the operator at all times,
55.7-10 Mandntonj. In the event of power failure, dTIU controls shall beplaced in the neutral position until power Is restored,
55.7-il Mandatory.The drill stem shall be resting on the bottom ofthe hole oron the p&atform with the stem secured to the
mast before attempts are made to
straighten a crossed cabe on aree%, 55.7-12 Mandatory. White tn operation,
drills shall be attended at all times, 55.7-13 Mandatory. Drill boles large
enough to constitute a hazard shall be covered or guarded.
55.7-14 through 55.7-17 IReserved] 55.7-18 Mandatory. Men shall not hold the drill steel while collaringholes, or rest' their hands on the chuck or centralizer while drilling. 55.7-19 (Reserved] 55.7-20 through 55.1-49 Ifleserved] 55.7-50 Mandatory, Receptacles or racks shall be provided for drill steel and tools stored or carried on drills, 55.7-51 Mandatory. To prevent inlury to personnel, tools and other objectsshall not be left loose on the mast or drill platform, 55.7-52 Mandatory. Persons shall not drill from-
Positions which hinder their access to the control levers;
Insecure footing or insecure staging; or
Atop equipment not suitable for
drilling. 55.7-53 Mandatory Before hand.beld -
drills are moved from one working area to another, air shaM be turned ofT and bled from the hose,
55.7-54 through 55.7-100 [Reserved]
65.8 Rotary jet piercing,
55.8-1 Mandatory. Jet piercing drills shall be provided with-.
A system to pressurize the equipment operator's cab, when a cab Is provided; and
A protective cover over the oxygen flow indicator.
57
1'
Title 30-Mineral Resources
55.8-2 Mandatory) Sarety chaths or other conveyor. When the entire length or the suitable lockingdevices shall be provided conveyor is not visible from the starting
across connections to and between high pressure oxygen hoselines or 1-Inch instcte diameter or larger.
55.8-3 Mandatory A suitable means or
switch, a positive audible or vIsbie warning system shall be Installed and operated
to warn persons that the conveyor wilt be started.
protection shall be provided ror the em- 55.9-? Mandatory. Unguarded convey-
ployee when lighting the burner.
ors with walkways shall be equipped with
55.8-4 Mandatory. When rotary jet emergency stop devices or cards along
piercing equipment requires refueling at their full length.
iocauons other than rueling stations, a 55.9-8 Rerved]
system ror fueling wlthcut spillage shall 55.9-OMandatonj. Operators shall sound
be provided.
warning before starting trains and when
55L$S Mandato7p. Men shall notsmoke trains approach crossings, other trains on
and open flames shall not be used in the adjacent tacks, persons, and any place
vicinity orthe oxygen storage and supply where vision is obscured.
lines. Signs warning against smoking and 55.9-10 Mandatory. Equipment opera-
open flames shalibe posted in these areas. tors' cabs shall not be equipped, altered
55.8-6 Mandatory. The oxygqn intake or otherwise modified in a manner which
coupling on jet pierclngdrifls shall be con- impairs operating visibility.
structed so that only the oxygen hose can 55.9-11 Mandatory, Cab windows shall
be coupled to it.
be or safety glass or equivalent, in good
55.8-? Mandatory. The combustion conditton and shall be kept clean.
chanjber orajet drlU stem which has been / 55.9-12 Mandatory. Cabs or mobile
sitting unoperated iti a drill hole shall be equipment shaU be kept rree or extra-
flushed with a suitable solvent after the neous materials.
stem Is pulled up. 55.9 Loading, hauling, dumping.
55.9-13 Mandatory. Adequate backstops or brakes shall be installed on in ciinedconveyor drive units to prevent
55.9-1 Mandatory. Seir-propefled equip- conveyors from runningln reverse ira baz
mentthatisto be used during a shift shall ard to personnel would be caused.
be Inspected by the equipment operator 55.9-14 Mandatory. No person shail be
bercte being placed In operaton. Equip- permitted to ride a power-driven chain,
ment derects affecting sarety shall be re- belt, or bucket conveyor, unless the belt
ported to, and recorded by the mine is specifically designed ror the transpor-
operator.The recordsshall be maintained taton orpersons.
at the mine or nearest mine offlce ror at 55.9-15 Mandatory. Unleas the operator
least B months from the date the derects is otherwise protected, sluzhers in excess
are recorded. Such records shall be made or it) horsepower shall be provided with
available ror inspection by the Secretary backlash guards. All siushers thai! be
of Labor or his duly authorized repre- equipped with roflem, and drum coverz,.
sent.attve.
and anchored securely berore slushing
55.9-2 Mandatory. Equipment derects operations are started,
affecting safeCy shall be corrected berore 55.9-16 Mandatory. Roadbeds, rails,
the equipment is Used.
joints, switches, frogs, and other trackage
55.9-3 Mandatory. Powered mobile elements on railroads subject to the con-
equipment shall be provided with ade- trol or the operator shall be designed, in.
quate brakes.
stalled and maintained in a sate manner
55.9-4 Reserved]
consistent with the speed and type orhau
55.9-S Mandatoty. Operators shall be lage.
certain, by sig,ial or other means, that all 55.9-1? Mandatory. Equipment per-
persons are clear berore starting or mov attngspeeds shall be consistentwitb con-
ing equipment.
ditAons or roadways, grades, clearance,
55.9-6 Mandatory. When the entire visibility, traffic, and the type or equip-
length or a conveyor is visible from the ment used.
starting switch, the operator shall visually check to make certain that an per-
55.9-18 IReserved] 55.9-19 Mo.n4atory. Track guardrails,
scns.are In the clear berore starting the lead rails, and frogs shall be protected
58
Chapter 1-Mine Safety and Health Administration
blocked so as to prevent a person's root the oft position, all operating controls are
from becoming wedged.
in the neutral position, and the brakes are
55.9-20 Mandatory. Positive-acting set or other equivalent precautions are
stopbiocks, derail devices, track skates, taken againstrolling. or other adequate means shall be in- 55S-3? Mandatory. Mobile equipment
stalled wherever necessary to protectper. shall not be lea unattended unless the Sons from runaway or moving railroad brakes axe set. Mobile equipment with
equipment. -
wheels or tracks, when parked On a gTade,
55.9-21 IReserved)
shall be either blocked or turned tnto a
55.9-22 Mandatory. Derms or guards bank or rib; and the bucket or blade low-
shall tie provided on the outer bank or ered to the ground to prevent movement
elevated roadways. 55.9-23 Mandatory. Trackless haulage
55.9-38 IReserved] 55.9-39 Mandatory. Men shall riot get
equipment shall be operated under power on or off moving equipment, except that
control at all times.
trainmen may get on or off of slowly mov-
55,9-24 Mandatory. Mobile equipment ing trains.
operators shall have run control or the equipment while it Is in motion.
55.9-40 Mandatory. Men shaU not be fflisported:
55.9-25 Mandatory. Dippers, buckets,
In or CII dippers, rorks, clamshells,
Loading booms, or heavy suspended loads beds of trucks unless special provisicos
shall not be swung over the cabs or hau are made ror their safety, or buckets ex-
tage vehicles until the drivers are out or cept shaft buckets.
the cabs and in safe locations, unless the
On top olloaded haulage equipment.
trucks are designed specifically to protect
Outside the cabs and beds of mobile
the drivers rrom railing material.
C'quipment, except trains.
55.9-26 Mandatory. A quick-close type Cd) Between cars 01 trains.
air valve shall be provided on each piece Ce) In conveyances equipped with unor pneumatic-powered loading, hauling, loading devices unless means are pro-
and dumping equipment The valve shall vided topreventaccidentalstnrungorthe
be closed except when the equ%pment Is unloading mechanism.
being operated. 55.8-2? Mandatory. Wuen an operator
Aer5s5o.n9s-4s1hMalal nbdeaptoerrym. Oittnelyd atouthrtodreizeodn
is present, men shall notlI' him berore L txalna or locomotives and they shall ride
getting on or off equipment
in a sare position.
55.9-28 Mandatory. Switch throws shall 55.9-42 Mandatory. Rocker-bottom or
be tnstalled so as to provide adequate bottom-dump rail cars shall be equipped
cieaiance ror switchmen.
with locking devices.
55.9-20 [Reserved]
55.9-43 Reserved]
SSS-30 Mandatory. Men shall not work 55.9-44 jResex-ved]
or pass under the buckets or booms or 55.9-45 Mandatory. Equipment which
loaders in operaton.
is to be hauled shall be loaded and pm-
55.9-31 Mandatory. When traveling be- tected so as to prevent stiding or spluage.
tween work areas, the equipment shaU be 55.9-46 Mandatory. Backpoiing or trol-
secured in the travel position.
leys shall be avoided wherevn possible;
55.9-32 Mandatory. Dippers, buckets, but when necessary, backpoiing shall be
scraper blades, and similar movable parts done only at slow speeds.
shaM be secured or lowered to the ground 55.9-4? Mandatory. Parked railcars, un-
when not in use.
less held effectively by brakes, shall be
55.9-33 [Reservedj
blocked securely.
55.9-34 Mandatory. Haulage equipment 55.9-48 Mandatory. Railroad cars with
shah be loaded in a maimer to minimize braking systems, when in use, shall be
spillage during haulage.
equipped with effective brake shoes.
55.9-35 Mandatory. Movements or two 55.9-49 Mandatory. When in the dark or or mote pieces or rail equipment operat- under conditions or limited visibility, all
ing Independently on thesaine track shall vehicles carrying loads which project be-
be suitably controUed ror sate operation. yond the sides or more than rour teet be-
55.9-36 Mandatory. Electrically-pow- 9ond the rear or the vehicles shall display ered mobile equipment shall not be lea a warning light at the end or the projec-
unattended unless the master switch is in tion; or In the light, a warning flag rtot less
59
Title 30Minerul Resourte,
than 12 inches square shall be displayed and headroom to accommodate the
at the end of the projection.
equipment using the facilities.
55.9-50 Man daWry. Ralicars shall not 55.9-64 Mandatory. Cbuteloading in.
be left on tde tracks unless amp)e deax st.aflauons shall be designed so that the alice is provided for traffic on adjacent men pulling chutes are not required to be
tracks.
in a hazardous position whfle loading
55.9-51 Mand atoni. Personsshallnotgo cars.
over, under, or between Cars unless the 55.9-85 Mandatory. Cars shall not be
train Is stopped and the motonnan has coupled, Or uncoupled, manualJyfrom the
been notified and the notice acicnowt inside of curves unless the railroad and
edged.
cars are so designed to elIminate any haz-
55.9-52 Mandatory. Inability at a m0 ard from manual coupling.
torinan to clearly recognize his brakeS 55.9-66 Mandujonj. When a locomotive
man's signals when the train is under the on one track is used to move equipment
direction of the brakeman than be conS on a different track, a suitable thain, ca
strued by the motorman as a stop signal. ble, or dz-awbar shall be used.
55.9-53 Mandatory. Water, debris, or 55.9-67 Mandatory. Facilities used to
apwed material which create hazards to transport men to and from Work areas
moving equipment shall be removed.
thall not be overcrowded.
55.9-54 Mandatory. Berms, bumper 55.9-68 Mandatory. Lights, flares, or
blocks, safety hooks, or simliar means other warning devices shall be posted
shah be provided to prevent averiravet when parked equipment creates a hazard
and overturning at dumping locations. to vehicular trailic.
55.9-55 Mandatory. Where there is efl 55.9-69 Mandatonj. Tires sbgll be de-
dence that the ground at a dumping placeS flated before repaIrs on them are started
may fall to support the weigbtofa vehicle, and adequate means shal) be provided to
loadsshall bedumpedback from theedge prevent wheel locking rims from creating
of the bank.
a hazard durthg tire inflation.
55.9-56 Mandatory. Where necessary, 55.9-70 Mandatory. A tow bar of sub-
bumper blocks or the equivalent shall be stantial construction or other suitable
provided at track dead ends.
means of control shall be used to tow
55.9-57 Mandatory. Orizzlies. grates,' heavy equipment. A substantial safety
and other stationary siztng devices shall chaIn or wire rope shall be Used In conS
be anchcred securely.
junction with any pmazy rigging.
55.9-58 Mandatory. If truckspotters are 55.9-71 Mandatonj.ItaflIc rules Includ
used, they shall be well In the clear while lngspeed,slgnals, andwarnlngsignsshall
trucks are backing into dumping posi- be standardized at each mine and posted.
tions and dumping, 11ght shall be used 55.9-l2Mandatory. Persons attempting
at night to direct trucks.
to free hangups shall be experienced per
55.9-59 Mandathry. Public and pernla- sons who understand the hazards In-
nent railroad crossings shall be posted volved.
with warning signs or signals, or shall be 55.9-73 Mandatory. Defective equlp
guarded when trains are passing and shall ment, removed from service as unsafe to
be planiced orotherwise fluedbetween the operate, shaU be tagged to prohibit jjr
rafts.
ther use untllrepairs are completed.
55.9-80 Mandatory. miere overhead 55.9-74 Mandatonj. Dust shail be suit-
clearance Is restricted, warning devices ably controlled at muck piles, material
shall be Installed and the restricted area transfer pointa, crushers, and on haulage
shall be conspicuously marked.
roads where hamrds to personnel may be
55.9-61 MandatOry. Stockpile and created as a result of Impaired visibility.
muckplle faces shall be trimmed to pre 55.9-75 through 55.9-82 tReservedi
vent hazards to peizonnel.
55.0-83 Mandatory. Where possible at
55.9-82 Mandatory. Roiks too large to least 30 inches continuous clearance from
be handled safely shall be broken before the farthest projection of moving railroad
loading.
equipment shall be provided on at least
55.9-63 Mandatory. Ramps and dump- one side of the tracks; all places where it
ing facilities shall
is not possible to provide 30-Inch dearS
Be ofsubstantiai construction; and ance shall tie marked conspicuously.
Have a suitable width, clearance, 55.9-84 tfleservedl
60
3
I. 1
@1*
Chapter 1Mine Safety and Heolth Adrninistraion
55.9-85 Mandatory. Tools, materials and J333a, and 3386 specified in paragraph (a)
equipment shall not be transported with of this standard.
persons in vehicles, rail cars, and other (c) All selfpropeUed equipment de
conveyances uniess means have been pro- scribed in paragraph (a) of this standard
vided to make such transportation safe. manufactured prior to the effective date
55.9-86 tReservedl
of this standard and after June 30, 1969,
55.9-87 Mandatory. Heavy duty mobile shall be equippedwith ROPS meeting the
equipment shall be provided with audible requirements of paragraphs (d) through
warning devices. When the operator of (gJ of this standard as appropriate, and
such equipment has an obstructed view seat belts, no later than the dates speci
to the rear, the equipment shall have fled below:
either an automatic reverze signal alarm
Equipment manufactured between
whih is audible above the surrounding July 1, 1WII,and the effective date ofthis
noise level or an observer to signal when standard shall be equipped with ROPS
It is safe to back up.
and seat belts Do laterthan 6 months after
55.9-88 Mandatory. (a) Excluding the effective date of this standard.
equipment that Is operated by remote
Equipment manufactured between
control, all se1fpropelled tracktype July 1, 1970, and June 30, 1971, shall be
(crawler mounted) wheeled (rubber- equipped with ROPS and seat belts no
tired) scrapers; front-end loaders; dozers; later than 10 months after the effective
tractors, Including industrial and agr1 date of this standard.
cultural tractors but not lnc]ucllng over
EquIpment manufactured between
Uieroad type tractors (the type that pull July 1, 1960, and June 30, 1970, shafl be
trailers or vans on highways); and motor equipped with flOPS and seat belts no
graders; and wheeled prime movers (a later than 10 months after the effective
tractor of the type and kind normally date of this standard.
used as the made of power for rubbertired
Nothing in this standard shan pm-
scrapers); all as used in metal and non. dude the Issuance of an order because of
metal mining operaticns, with or without Imminent danger.
attachments,shall be used insuch mIning (ci) Except as provided in paragraph (e)
onlywhen equipped with (1) rollover pm- ofthis standard, sell-propelled equipment
tective structures (ROPS) in accordance described in paragraph (a) of this stand-
with the requirements of paragraphs (b) ard shall be deemed In compliance with
.through(g)oIthisstandard,asapplicable, the ROPS requirements of this standard
and (2) seat belts meeting the require. if the ROPS meet the following require-
nients of the Society of Automotive En ments:
gineers (SAE), Motor Vehicle Seat Belts (1) The ROPS complies with the Society
AssembliesSAE J4c, approved Novem- of Automotive Engineers, SAE Recom
ber 1955, revised July 1965; Seat Belt mended Practice, Critical ZoneChar
Hardware Test ProceduresSAE J140a, acteristics and Dimensions for Operators
approved April 1970, revised February- of Construction and Industrial Machln
1973; Seat Belt Hardwar& Performance erySAE J397, approved July 1969, or
Requirements.SAE J141; Operator Pro- Deflection Limiting Vclume for Labora
tection for Wheel Type Agricultural and tory Evaluation of Roll-Over Protective
Industrial TractorsSAE J333a, ap Structures (ROPS) and Falling Object
proved April 1968, revised July 1970, con. Protective Structures (FOPS) of ConS
forms to ASAE 5305; and Seat Belts for struction and Industrial VehldesSAE
Constniction Equipment.SAE J386, ap- J391a, approved July 1969, revised JanuS
proved March 1968; and in accordance all 1972, edItorial change July 1973; and,
with paragraphs (b), (c), and (e) of this as appropriate, the ROPS and instalta
standard, as applicable.
tion of the ROPS meet the requirements
(b) Except as provided In paragraph (e) of either SAE Recommended Practice,
au seJfprnpeBed equipment described In Performance Criteria for ROl1.Over Pto-
paragraph (a) of this standard and maI1 tective Structures (ROPS for Earthmov
ufactured on or alter the effective date of Ing, Construction. Logging, and Industiiat
this standard shall be equipped wIth (1) Veft1cles-6A1. J1O4O, approved April 1914,
Rot's meeting the requltement of panS or any of the following applicable SAS
graph (d), and (2) seat belts meeting the standards or tecomniended practices:
requirements of SAE J4c, J140a, flU, (i) Minimum Performance Criteria for
61
flue 30Mineral Resources
Roll-Over Protective Structure for Rubber-Tired, Self-Propelled ScrapersSitE J320a, approved November 1967, revIsed July 1969. editorIal change June 1970; or
(U) Minimum Performance Criteria for Roll-Over Protective Structures for Prime
Movers_SAEJ32Ob,apprOvedNovembfl 1967, revised January 1972, editorial change September 1972; or
(Hi) Minimum Performance Cilterla for Roll-Over Protective Structure for Rub. her-Tired EYont-End Loaders and Rubber-Tired DozersSAE J394, approved July 1969, Sltctiai change JUly 1970, or Minimum Perfomiance Criteria for Rollover Protective Structures f Wheeled Front-End Loaders and Wheeled Dozers SAE J394a, approved July 1969, revIsed March 1972, editorIal change Septemb&
1972; Or
Minimum Performance Criteria for Roil-Over Structures forCrawin Tractors and CrawierType LoadersSAE J395, approved JuJy 1969, editorIal change July 1970, or Minimum Performance Criteria for RollOver Protective Structuros for Track-Type Tractors and Track.Type
Front-End LoaderaSAE J395a, ap-
proved July 1969, revised January 1972, editorial change September 1972; or
Minimum Performance Criteria thr RollOver Protetuve Structure for Motor GradersJ396, approved 1969, editorial change July 1970, or Minimum Perform ance Criteria for Roll-Over Protective Structures for Motor GradersSAE J396a, approved July 1969, revised Mamh 1972, editorial change September 1972; or
Operator Protection for Wheel Type
Agricultural and lndustatalTractomSAE J333g, approved April 1968, revIsed July Job, conforms to ASAE S305; and a Protective Frame Test Procedure and Per-
formance RequirementsSE .T334a,
approved April 1968, revised July 1970, confoflfls LOASAE S306.
(2) The ROPS is installed on the equipment in accordance with the recommendations o(the ROT'S manufacturer. If the Installation includes bolts and nuts, the bolts and nuts used to attach the ROPS to the equipment frame and to connect structural parts ofthe ImPS shall be SAE Grade SorB (SAE J429g and J995b).
(e) All self-propelled equipment described In paragraph (a) of this standard, manufactured prIor to the effective date
of this standard, shall be deemed in compliance with the standard if ROPS and
seat belt installations meet the ROPS and seat belt requirements o(the State of
Calitornia; or the U.S. Army Corps oVEngineers; or the Bureau ofReclamatlon; or MSRA coal mine reguiations of the U.S.
Department of Labor; or the Occupational Safety aix] Health Administration of the U.S. Department of Labor. The requirements in effect are:
(1) State of Cailiona: Title 8 of the California Administrative Code: Construction Safety Orders, ArtIcle 10, "Haulage and Earth Moving," 1591(I) and 1596 (Register 70, No. 40-10-3-70); General In&s, try Safety Orders, ArtIcle 25, "IndustrIal Thicks. Tractors, Haulage Vehicles, and Earth Moving EquIpment" 3650-55 (Reg-
ister 72, No. 6.-2-5--72); and Logging and Sawmill Sarety Orders, ArtIcle 7, "Tractor YardIng," 5243 (Register 69, NO. 1O-3-889), all issued by the Division ofindustrial Safety, State of California.
(2)11.6. Army Corps of Engineers: Man'
ualsCorps of Engineers, U.S. Army
Safety-General Safety Requirements, EM385-i-i (March 1967), or Change 1, March
27, 1912.
Bureau of Reclamation, U.S. Department of the Interior: Section 9, "Ma chinery and Mechanized Equipment," Safety and Reafth Regulations ftr Constnictlon, Part TIBureau of Reclama-
tion (September 1971). Mine Safety and Health Administra.
tion, U.S. Department of Labor: Section 77.403a, Pait 77, Title 30, Code of FeUeral RegulationsMandatory Safety Standards, Surface Coal Mines and Surface Work Areas of Underground Coal Mines,
promulgated in theFEDERALREQISTER (39
FR 24006-24009).
OccupationaL Safety and Health Administration, U.S. Department of La' bor: SectIons 1926.1001 and 1926.1002, fltie 2 Code ofFederaikegulationsSafety and Health Regulations for Construction,
proniulgated In the FEDERAL REGIStER (37 FR 27585-27590), and republished rn the
FEDERa REGISTER (39 FR 228B0-2286). (I) Any alteration, repair, or welding of
the ROPS and ROPS-to-vehicle frame mounts shan be performed onlywith prior approval and with Instructions from the ROPS manufacturer or under the Instructions of a registered professional engi' neff; and the manufacturer, or engineer, as the case may be, shall decide what quaulfications the welders Involved in this operation must have.
62
3:1';
I)
4) *
Chapter 1Mine Safety and Health Administration
(g) Each flOPS shall have the following information permanently affixed to the structure:
Manufacturer's or fabricator's name and address; and
HOPS model number, if any; and Make and model numbers of the
equipment on which the ROPS is de-
signed to fit. For equipment already In existence
when this standard goes into effect, a sat-
isfactory substjtute for the aboverequired Information will be a certificate
from either the manufacturer of the ROPS or a registered professional engineer to the effect that theBOPS does meet the performance standards and Is appropriate tbr the piece ofequlpment upon which itis Instalted.
(b) Publications to which references are made In this standard are hereby Incor-
porated by reference and matte a part hereof. The incorporated publications are available at each Metal and Nonmetal Mine Safety and Health Subdistrict Of-
fice, MSHA. State of California safety or-
ders are available from the State of
California Office of Procurement, Documents Section, Post Office Box 20191, Sacramento, California 95820. The U.S. Army Corpr otEngtrteers. Saty-Genera1 Safety Requirements are available from the U.S. Government Printing Office, Washthgton, D.C. 20402. Bureau otReciamatton Safety and Health Regulations for Construction are available from the Bureau of Reclamation, Division of Safety, Engtneering and fleseaith Center, Denver, Colorado 80225. SAl] documents are available (mm the Society of AutomoUve Engineers, Inc. 400 Commonwealth Drive, Warrendale, Pennsylvania 15096.
55.9-89 through 55.9-94 [Reserved)
55.10 Aerial tramways.
55.10-i Mandato,'p. Buckets shall not be overloaded, and (ted shall be regulated to prevent spillage.
55.10-2 Mandatory. Inspection and maintenance of carriers (including losdIng and unloading mechanisms), ropes and supports, and brakes shall be performed by competent persons according
to the recommendations of the manufacturer.
55.10-3 Mandatory. Any hazardous defects shall be corrected before the equip ment is used.
55.10-4 Mandntnnj. Positive-action-type brakes and devices which apply the brakes automaticafly in the event of a power falltire shall be provided on aerial tramways.
55.10-5 Mandatory. Track cable connectionsshafl notobstructthe passage of carriage wheels.
55.10-6 Manda1onj. Towers shall be suitably protected from swaying buckets.
55.i0-7Mandatonj. Guard nets or other suitable protection thalibe provided where tamways pass ovetroadways, walkways, Or buildings.
55.iO-8 Mafldatonj. Persons othed than maintenance men shall not ride Iaehal txamways unless the following features are provided:
(a) Two Independent brakes, each capable of holding the maximum load; - (b) Direct communication between terminals;
Power drives with emergency power available in case ofprlmary power failure;
Buckets equipped with positive locks to prevent accidental tripping or dump'
Ing.
55.10-9 Mandatory. Men shail not ride loaded buckets.
55.10-10 Mandatory. Where possible, aerial txamways shall not be started until the operator has ascertained that everyone Is In the clear.
55.11 Travelways.
55.11-I Mandatohj. Sale means of access shall be provided and maintaIned to all working places.
55.11-2 Mandatory. Crossovers, elevated walkways, elevated ramps, and stairways shall be ofsubstantial construction, provided with handrails, and mainttned In good condilion. Where necessajy, toeboards shall be provided.
55.114 Mandatory. Ladders shalt be of substantial construction and maintained In good condlUon.
55.11-4 Mandatory. Portable rigid ladders shall be provided with suitable bases and placed securely when used.
5511-S Mandatory. Fixed ladders shall be anchored securely and installed to provide at least 3 Inches of toe clearance.
55.11-6 Mandatory. Fixed ladders shall project at least 3 feet above landings, or substantial handhoids shall be provided above the landings.
55.11-7 Mandatory. Wooden compo-
63
Title 30-Minera? Resources
55.11-28 through 55.11-34 tReserved]
55.! I-a (Reserved] 55.! 1-0 Mandatory Waflcways with outboard tailings shall be provided wherever persons are required to walk alongside elevated conveyor bets. Inclined railed walkways shall be nonskid or provided with cleats. 55.! 1-10 MandatOTti. Vertical c'earance above stair steps shall be a minimum of seven (7) feet, or suitab'e warning signs or similar devices shall be provided to mdi. cate an Impaired clearance. 55.1 1-11 Man dat oil,. Persons using ladders shall face the ladders and have both
hands free for climbing and descending. 55.11-12 Mandatoiv. Openings above,
below, or near travejways through which men or materials may fan shall be protected by railings, barriers, or covers. Where It Is Impractical to install such pmtective devices, adequate warning signals shall be installed.
55.11-13 Mandatory. Crossovers shall be provided where it is necessary to cross conveyors.
55.11-14 Mandatory. Moving conveyors shall be crossed only at designated cross-
over points. I i-IS lReserved)
55.11-16 Mandatory. Regularly used walkways and t.ravelways shall be sanded, salted, or cleared o!snow and ice as soon as practicable.
55.11-17 MandatoTlj. Fixed ladders shall
not Incline backwards. 55.11-18 through 55.11-24 tReserved) 55.11-25 Mandatory. Fixed ladders, ex-
cept on mobile equIpment, shall be oftset and have substantial railed landings at least every 30 feet unless backguards or equ1vaent protection, such as safety belts and safety lines, are provided.
55.11-26 Mandatory. Fixed ladders 70 degrees toDD degrees from the horizontal and 30 feet or more In length shall have backguards, cages or equivalent protec tion, starting at a point not more than seven (7) feet from the bottom ot the lad-
ders. 55.11-27 MandatoTy. Scaffolds and
working platfonts shall be of substantial construction and provided with handralls and maintained in good condition. Floor boardsshali be laid properly and the scat folds and wciklng platforms shall not be overloaded. Working platforms shall be provided with toeboards when necessary.
55.12 Electricity.
55.12-1 Mandatory. Circuits shall be protected against excessive overload by fuses or circuit breakers of the correct type and capacity.
55.12-2 Mandatory. Electric equipment
and circuits shall be provided with
switches or other contiols. Such switches or controls shall be of approved design and construction and shall be properly installed.
55.12-3 Mandatory. Individual overload protectton or short circuit protection shall be provided for the trailing cables of mobile equipment.
5&12-4 Mandatory. Electrical conductors shall be of a sufficient size and current-carrying capacity to ensure that a rise in temperature resulting from normal operations Wi]! not damage the Insulating materials. Electrical conductors exposed to mechanical damage shall be protected.
5512-5 Mandatory. Mobile equipment shall not run Over power conductors, nor shail loads be dragged over power conductors, unless the conductors are properly bridged or protected.
55.12-8 Mandoto,v. UstdbuUon boxes shall be provided with a dIsconnecting device for each branch circuit Such disconnecting devices shall be equipped or designed in Such a manner that it can be determined by visual observation when such a device i open and that the circuit is deenergized, and the distribution box shall be labeled to show which circuit each device controls.
55.12-7 Mandatory. Trailing-cable and power-cable connections toJunction boxes shall not be made or broken under Joad.
55.12-8 Mandatory. Power wires and cables shall be Insulated adequately where they pass into or out of electrical compartment& Cables shall enter metal frames of motors, splice boxes, and electrical compartments only through proper fittings. When Insulated wires, other than cables, pass through metal frames, the holes shall be substantially bushed with Insulated bushings.
55.12-9 Igeservedi 55.12-lOMa ndatof,. 7elephone and lowpotential signal wire sball be protected
by isolation or suitable insulation, or both, from contacting energized power
conductors or any other power source.
64
Chapter 1-Mine Safety and Health Administration
55.12-Il Mandatory. Highpotential
electrical conductors shau be covered, insulated,or placed to prevent contact with low potential conductors.
55.12-12 Mandatory. The potential on bare signal wires accessible to contact by persons shall not exceed 48 volts.
5512-13 Mandatory. Permanent splices and repairs made in power cables, Includingtheground conductorwhere provided, shall be: Ca) Mechanically strong with electrical conductivityas near as possible
to that of the original; (b) Insulated to a degree at least equal to that of the original, and sealed to exclude moisture; and Cc) Provided with damage protection as near as possible to that of the original,
includlnggood bonding to the outerjacket. 55.12-14 Mandatory. Power cables en
ergized to potenuais inexcess of ISO volts, phase-tograund, shall not be moved with equipment unless sleds or slings, insu-
lated from such equipment, are used. When such energized cables are moved manually, Insulated hooks, tongs, ropes, or slings shall be used unhss suitable pro tection for persons is provided by other mews. This does not prohibit pulling or dragging of cable by the equipment it powers when the cable is physically atlathed to tbe equipment bysultable mechanical de*es, and the cable Is insulated from the equipment in conformance with other standards in this part.
55.12-15 tReserved] 55. 12-16 Mandatory. Electrically powered equipment shall be deenergized be. fore mechanical work Is done on such equipment Power switches shall belocked out or other measures taken which shall prevent the equipment from being energized without the knowledge of the individuals wcrking on IL Suitabie warning notices shall be posted at the power switch and signed by the individuals who are to
do the work. Such locks or preventive devices shall be removed only by the per saIs who Installed them or by authorized personnel.
55.12-17 Mandatory. Power clrcultsshafl be deenergized before work Is done on
such circuits unless 1ot-line tools are used. Suitable warning signs shall be posted by the individuals who are to do
the work. Switches sbaJl be bolted out or other measures taken which shall prevent the power circuits from being energized without the knowledge otthe individuals working on them. Such locks, signs, or
preventive devices shall be removed only by the person who installed them or by authorized personnel.
55.12-18 Mandatory. Principal power switches shall be labeled to show which units they control, unless identification can be made readily by location.
55.12-19 Mandatory. Where access Is necessary, suitable clearance shall be provided at stationary electrical equipment or switch gear.
55.12-20 Mandatory. Dry wooden platforms, insulating mats, or other electri. cally nonconductive material shall be
kept In place at all switchboards and
power-control swltcbes where shock hazards exist. However, metal plates On which a person normally woutd stand and which
are kept at the same potential as the grounded, metal, noncurrentcarrying
parts of the power switches to be operated may be used.
55.12-2! Mandatory. Suitable danger -
signs shall be posted at all major electrical Installations.
55.12-22 Mandatory. Areas containtng major electrical installations shall be entered only by authorized persons.
55.12-23 Mandatory. Electrical connections and resistor grids that are difficult or Impractical tolnsuiatethall beguarde4 unless protecuon is provided bylocatlon.
55.12-24 (Reserved] 55.12-25 Mandatory. All metal. enclos. ing or encasing electrical circuits shall be
grounded or provided with equivalent protection. This requirement does not apply to battery-operated equipment.
55.12-26 Mandatory. Metal fencing and metal buildings enclosing transformers and switchgear shall be grounded.
55.12-27 Mandatory. Frame grounding orequivalentprotection shailbeprovlded for mobile equipment powered through trailing cables.
55.12-28 Mandatory. Continuity andreslstance of grounding systems shall be tested immediately alter installation, re-
pair, and modincation; and annually thereafter. A record of the resistance measured during the most recent tests shall be made available on a request by
the Secretary or his duly authorIzed representative.
5&12-29 lReservedj 55.12-30 Mandatory. When a potentiafly dangerous condition is found itshall be conected before equipment or wiring is energized.
65
T.ti, 30-Mineral Resources
55.12-31 (Reserved)
55.12-32 MandatOry. Inspection and cover plates on electrical equipment and Junction boxes shall be kept In place at an Umes except during testing or repatxs.
55.12-S3Mandatory. Uand.heldelectilc tools shall not be operated at high poten tial voltages.
5.12-34 Mandatory. Portable extensIon lights, and other lights that by their location present a shock or burn hazard,
shall be guarded. 55.12-35 Mandatory. Lamp sockets shall
be of a weatherproof type where they are exposedtoweather orwetcondltlonsthat may interfere with illumination or create
a shock hazard. 55.12-36 Mandatory. Fuses shall not be
removed or replaced by hand In an ener gtzed cIrcuIt and they shall not otherwise be removed or replaced In an energized circuit unless equipment and techniques especially designed to prevent electrical shock are provided and used for such pur
pose. 55J2-37 Mandatory. Fuse tongs or hot-
line tools shall be used when fuses axe re-
moved or replaced In hlghpotential
circuits. 55.12-38 Mandat orj. Thiilngcallesshall
be attached to machines In a suitable manner to protect the cable from damage and to prevent strain on the electrical
connecUont.
55.12-39 Mandatory. Surplus trailing cables to shovels, cranes and similar equipment shall be-
Stored in cable boats; Stored on reels mounted on the ecpitpment; Or Otherwise protected from mechani cat damage. 55.12-40. Mandatory. Operating con troTs shall be Installed so that they can be operated without danger of contact with energized conductors. 55.12-41 Mandatory. Switches and startlngboxesshall be of safe design and
capacity. 55.12-42 Mandatory. Both rails shall be
bonded or welded at every Joint and rails shall be crossbonded at least every 200 feetlithe track serves as the return trolley circuit. When rails are moved, replaced, or broken bonds are discovered, theyshall be rebonded within three working shifts.
55.12-43 and 55.12-44 (Reservedj 55.12-45 Mandatory. Overhead high-potential powerlines shall be Installed as
specified by the Nauonal Electrical Code.
55.12-46 [Resezved] 55.12-47 Mandatory. Guy wires of pcles supportinghighvoltage transmission fines shalt meet the requirements for groundthg or insulator protection of the National
Electrical Salety Code, Part 2, entItled "Safety Rules for the Installation and Maintenance of Electric Supply and Com municatlon Lines," (also referred to as National Bureau of Standards Handbook 81, Nov. 1,i961)andSupplement3thereof issued March 1968, whIch are hereby in corporated by reference and made a part hereof. These publications and docu ments may be obtained from the Super intendentof Documents, U.S. Govenunent
Printing Office, Washington, D.C. 20402, or may be examined in any Metal and Nonmetal Mine Safety and Health Dis trict Subdistrict Office of the Mine Safety and Health Administration.
55.12-48 Mandatory. Telegraph, tele phone, slgna wires shall not be In stalled on the same crossann with power conductors. When carrjed on potes supporting powerflnes, they shall be Installed as specified by the NatIonal Electrical Code.
55.12-49 [Resetvedj 55.12-50 Mandatory. Trolley wires shall be Installed at least seven (7) feet above rails where height permits, and ajlgned and supported to suitably control sway and sag. 55.12-51 and 55.12-52 Ifleservedl 55.12-53 Mandatory. Ground wires For lighting circuits powered from olley wires shall be connected securely to the ground return circuit.
55.12-54 through 55.12-64 jReserved} 55.12-65 Mandatory. Powerlines, Including trolley wires, and telephone dr
cults shall be protected against short
circuits and lightning. 55.12-66 Mandatory. Where metallic
tools or equipment can come in contact with trolley wires or bare powerlines, the lines shall be guarded or deenergized.
55.12-7. Mandatory. Transformers shall be totally enclosed, or shall be placed at least 8 feet above the ground, or thstafled In a transformer house, or surrounded by a substantial fence at least 6 feet high and at least 3 feet from any energized parts, casings, Or wiring.
55.12-68. Mandatory. Transformer en closures shai] be kept locked against unauthorized entry.
66
Chapter 1-Mine Solely and Health Administration
55.12-69 Mandatory. Each ungrounded equipped with indIcating pressure gages power conductor or tdephone wire that wiftch accurately measure the prezswe
leads underground and Is directly ex within the air receiver tanks.
posed to lightning thail be equIpped with 55. 13-12 Mandatory. Compressor air In
suitable lightning arrestors of approved takes shall be Instafled to Insure that only
type withIn 100 feet ofthe point where the clean, uncontamInated aAr enters the
circuIt enters the mine. LIghtnIng arres compressors.
tors shall be connected to a low resistance
grounding medIum a the surface and
55.13-I3andSS.13-14 [Reserved} 55. 13-15 Mandatory. (a)Compressed.ajx
shall be separated from neutral grounds receivers and other unfired pressure ves-
by a distance of not less than 25 feet
sels shall be inspected by inspectors hcld
55.12-70 Reservedi
ing a valid NatIonal Board Commission
55.12-71 Mandatory. When equIpment and in accordance with the applicable
must be moved or operated near ener chapters of the National Board Inspec.
gized hlghvcltage powerlines (other than tiorl Code, a Manual for Boiler and Pres.
troileylines)and the clearance is less than sure Vessel Inspectors. 1979. This code Is 10 feet the lines shall be denergtwd or incorporated by reference and made a other precautionary measures shall be part of this standard, may be examined
taken. 55.12-72 through 55.12-79 IReservedi
at any Metal and Nonmetal Mine Safety and Health DIstrict Office of the Mine Safety and Health Administration, and
55.13 Compressed air and boilers.
may be obtained from the publisher, the National Board of Boiler and Pressure
Vessel Inspectors, 1055 Crupper Avenue,
Columbus, OhIo 43229.
55.13-1 Mandatonj.A1l boilers and pres (b) Records of inspections shall be kept
sure vessels shall be constructed, in- in accordance with requirements of the stalled, and maintained In accordance National Board Inspection Code, and the with the standards and specIficatIons of records shau be made available to the the American SocIety of Mechanical En Secretary or his authorized representa
I glneers Bouer and Pressure Vessel Code. 55.13-2 through 5.I3-9 (Rescrvedl COMPREssED Am
tive. 65.13-16 Ifleservedi
55.13-17 Mandatory. Compressor S charge pipes where carbon buildup may
55.13-10 Mandatory. (a) Reciprocating. occur shaU be cleaned periodically as lee.
type air compressors rated over 10 horse power shall be equipped with automatic
oznxnended by the manufacturer, but no less frequently than once every two (2)
temperatureactuated shutoff mecha years.
nisms which shall be set or adjusted to 55.13-lB [Reservedi
the compressor when the normal operat- - lngtemperawre is exceeded by more than
25 percent. (b) However, this standard does not ap
55.13-ID Mandatory. Repairs Involving the pressure system of compressors, re
celvers, or compressedairpowered
equipment shall not be attempted imlil
ply to reclprocatlng.type air compressors the pressure has been bled off.
rated over 10 horsepowerlfequlppedwtth 55.13-20 Mandatory. At no time shall
fusible plugs that were installed in the compressor discharge lines before No vember 15, 1979, and designed to melt at
compressed air be directed toward a per son. When compressed air isused, all nec
essary precautIons shall be taken to
temperatures at least 50 degrees below protect persons from Injury.
the flash point of the compressors' lubri 55.13-21 Mandatory. Except where au
cating oil.
tomatic shutoff valves are used, safety
55.13-11 Mandaiory. Air receiver tanks chains or other suitable locking devices
shall be equipped with one or more au- shall be used at connections to machthes
tomatic pressure-relief valves. The total of high.pressure hose lines of inch In
relieving capacity of the relietvalves shall side diameter or larger, and between high-
prevent pressure from exceeding the pressure hose lines of -Inch inside dl
maximum allowable working pressure in ameter or larger, where a connection fall
a receiver tank by not more than 10 per ure would create a harard.
cent. AIr receiver tanks also shall be 55.13-22 through 55.13-29 tReservedi
61
Idle 3D-Mineral Resources
BoILERS
55.1340 Mandatory. (a) Fired pressure vessels (boilers) shall be equipped with water level gages, pressure gages auto tnatic pressure-relief valves, blowdown
piping, and other safety devices approved by the American Society of Mechanical Engineers to protect againt hazards from overpressure, flameouts, fuel interruptions and low water level, alL as required
by the appropriate sections, chapters and appendices listed in paragraphs (I,) (1)
and (2) below. (b) These gages, devices and piping
shall be designed, installed, operated, maintained, repaired, altered, inspected, and tested by Inspectors holding a valid National Bond Commission and in accordance with the tollowing listed sections, chapters and appendices:
(1) The ASME Boiler and Pressure Ves-
sel Code, 1977, published by the American
Society of Mechanical Engineers.
Section and Title
I Power Boilers.
II Material Specifications-Part A-
Ferrous.
II Matertal Specifications-Part B-
Nonferrous.
II Material SpeciUieations-Part C-
Welding Rods, Electrodes, and
Filler Metals. IV HeatingBoilers. V Nondestructive Examinatton. VI Recommended Rules for Care and
Operation of Heating Bclers. VII Recommended Rules for Care of
Power Boilers
(2) The NaUonai Board Inspection Code, a Manual for Boiler and Pressure Vessel
Inspectors, 1979, published by the National Board ofSoilcr and Pressure Vessel
Inspectors.
Chapter and Title
I Glossaiy of Terms. II Inspection of Boilers and Pressure
III
Vessels.
Repairs and Alterations to Boiler
and Pressure Vessels by Welding.
IV Shop Inspection of Boileis and Pres-
sure Vessels:
V Inservice Inspection of Pressure Ves-
sels by Authorized OwneriJserin-
spection Agencies.
Appendix and Title A Safety and Safety Relief Valves,
B Non-ASME Code Boilers and Pressure Vessels.
C Storage of Mild Steel Covered Arc WeJdjn Electrodes.
D-R National Board "it" (Repair) 531wbol Stamp.
D-VR National Board "fE' (Repair of Safety and Safety Relief Valve)
Symbol Stamp.
D-VRI Certificate of Authorization for Repair Symbol Stamp for Safety and Safety RelielValves.
D-VR2 OutJine ofMasic Elements of Written Quality Control System
for Repairers of ASME Safety and Safety Relief Valves. D-VR3 Nameplate Stamping for "'fR", E Owneruser Inspection Agencies. F Inspection Fonns. Records of inspections and repairs shall be kept in accordance with the requirements of the ASME Bofler and Pressure Vessel Code anu the National Board Inspection Code. The records shall be made available to the Secretary or his authorized representattve. Sections of the ASME Boiler and Pressure Vessel Code, 1911, listed in par agraph (bXl) above, and chapters and appendices of the National Board Inspection Cede, 2070, listed in paragraph (b) (2) above, are Incorporated by reference and made a part of this standard. These pub licauons may be obtained from the pub-
Ushers, the American Society of
Mechanical Engineers,- 345 East Fbrty seventh Street, New York, N.Y. IOU Il, and the National Board of Boiler and Pressure Vessel Inspectors, lOSS Crupper Avenue, Columbus, Ohio 43229. The publications may be examined at any Metal and Non metal Mine Safety and Health District Olflce of the Mine Safety and Health Administration.
55.13-31 through 55.13-34 jReservedj
55.14 Use of equipment.
GUARDS
55_I 4-1 Mandatory. Gears; sprockets; chains; drive, head, tall, and takeup pul. leys; flywheels; couplings; shafts: saw blades; fan Inlets; and similar exposed moving machine parts which may be con tacted by persons, and which may cause injury to persons, shall be guarded,
55.14-2 Manda2ortA Overhead belts shall be guarded if the whipping action from a
68
4?)
I
Chapter 1-Mine Safety and Health Administration
broken belt would be hazardous to persaIs bdow.
55.14-3 ManaatoTy. Guards at conveyor-drive, conveyorhead, and conveyortaII pulleys shall extend a distance sufficient to prevent a person from acctdentally reaching behind the guard and becoming caught between the belt and the pulley.
55.14-4 and 55.14-5 Igeservedi 55.14-6 Mandatory. Except when testing the machinery, guards sbali be securely in place while machinery is beIng
operated. 55.14-7 Mandatory. Guards shall be of
substantial construction and properly maintained.
55.14-S Mandatory. Stationary grinding machines other than special bit grinders shall be equipped with:
Peripheral hoods (less than 9O throat openings) capable of withstanding the force of a bursting wheel;
Adjustable toci rests set as close as practical to the wheel:
Safety washers. 55. 14-9 Mandatory. Grinding wheels shall be operated within the specifica. tions of the manufacturer of the wheel. 55. 14-la Mandatory. Hand-held power
tools, other than rock drills, shall be equipped with controls requiring constant hand or finger pressure to operate
the tools or shall be equipped with friction or other equivalent safety devices.
55.14-Il Manaatory. Guards, shields, or other suitable protection shall be provided in areas where flying or failing ma terlals present a hazard to personnel.
55A4-12 titeservedi 55A4-13 Mandatory, Fork-lift trucks, front-end loaders, and bulldozers shall be provided with substantial canopies when necessary to protect the operator. 55.14-14 Mandatory. Face shields or goggles, in good condition, shall be worn when operating a grinding wheel. 55.14-15 through 5514-24 Igeservedi
MnHoDs AND PROCEDURES
55.14-25 tReservedi 55.14-26 Mandatory. UnsaFe equipment or machineryshall be removed from service immediately. 55.14-21 Mandatory. Operation of machinery or equipment shall be assigned aniy to competent persOns. 55.14-28 tReservedi
55A4-29 Mandatory. Repairs or maintenance shall not be performed on machinery until the power is off and the machinery is blocked against motion, except where machinery motion Is necessary to make adjustments.
55.11-30 Mandatory. Men shall nQt work on or (rom a piece of mobile equipment
in a raised position until it has been
blocked in place securely. This does not preclude the ue ofequipmentspecjflcajly designed as elevated mobile work playfonMs.
55.14-31 Mandatory, Drive belts shall not be shifted while in motion unless the machines are provided with mechanical shifters.
55A4-32 Mandatory. Belts, chains, and ropes shall not be guided onto power.driyen moving pulleys, sprockets, or drums with the hands except on slow moving equipment especially designed for hand feedtng.
55.14-33 Mandatory, Pulleys of conveyors shall not be cleaned mannaily while the conveyor is in motion.
55.14-34 Mandatory. Belt dressing shall not be applied manually while belts are In motion uniess an aerosol-type dressing is used,
55.14-35 Mandatory. Machinery shall not be lubricated while in motion where a hazard exists, unless equipped with extended ttings or cups,
55.14-36 Mandatory. Tools and equipment shall not be used beyond the desIgn capacity Intended by the manufacturer. where such use may create a hazard to personnel.
55.14-37 through 55,14-44 fReservedi 55.14-45 Mandatory. Welding operations shall be shielded and well-ventilated. 55.14-46 through 55.14-54 tfteservedi
55.15 Personal protection.
551 5-I Mandatory. Adequate first-aid materials, including stretcheis and blankets, shall be provided at places convenient to all working areas. Water or neutralizing agents shall be available where corrosive chemicals or other harmful substances are stored, handled, or
used.
55.15-2 Mandatory. All persons shall wear suitable hard hats when in or around a mine or plant where falling objects may create a hazard.
69
hue 30-Mineral Resources
55.15-3 MancZatoTY. All persons shall wearstiitable protective footwearwhen In
or around an area of a mine orplant where a hazard exists which could cause an Injury to the feet
55.15-4 Mandatory. All persons shaM wear safety glasses, goggles, or face shields or othersuitable protective devices when in or around an area of a mine or plant where a hazard exists which could cause Injury to unprotected eyes.
55.15-5 Mandatory. Safety belts and lines shall be worn when men workwhere there Is danger offalling; a second person shall tend the lifeline when bins, tanks, or other dangerous areas are entered.
55.15-8 Mandatonj. Special protective equipment and specla] protective clothlug shall be provided, maintained In a sanitary and reliable condition and used whenever (I) hazards of process or envIronment, (2) chemIcal hazards, (3) radIological hazards, or (4) mechanlcai tnitants are encountered In a manner capable of causing injury Or linpalunent.
55.15-7 Mandatolv. Protective clothing or equipment and face-shle)ds or goggles shall tie worn when welding, cutting, or working with molten metal.
55.15-8 through 55.15-19 IReservedi 55.1S-2OMandatoTv. Life jackets or belts shuil be worn where there it danger from famng into water. 55.15-21 through 55.15-29 IReservedi
55.16 Materials storage and handling.
55.16-f Mandatory. Supplies shall not be stacked or stored in a manner which creates trippIng or fall-of-material hazards.
55.16-2 Mandatory. (a) Bins, hoppers, silos, tanks, and surge piles, where loose unconsolidated materials are stored, handled or transferred shall be-
(I) Equipped with mechanical devices or other effective means of handilng materials so that during ncnnal operations persons axe not required to enter or work where they are exposed to entrapment by the caving or sliding ofmaterials; and
(2) EqUipped with supply and discharge operating controls. The controls shall be located so that spills or overruns will not endanger persons.
(b) Wbere persons are required to move around or over any facility listed in this
standard, suitable walkways or passageS ways shall be provided.
(c) Where persons are required to enter
any facility listed In this standard for
maIntenance or Inspection purposes, ladders, platfonns, or staging shall be provided. No person shall enter the facilIty until the supply and discharge of mate-
rials have ceased and the supply and discharge equipment is locked out Persons entering the facilIty shall wear a safety belt or harness equipped with a lifeline sultaMy fastened. A second person, Mmilarly equipped, shalt be stationed near where the lifelIne Is faztened and shall
constantly adjust it or keep it tight as needed, with minimum slack.
55.16-3 Mandatonj. Materials that can create hazards If acctdenta]ly liberated from their container shall be stored in a manner that minimizes the dangers.
55.16-4 Manclatoiv. Bozaxdous materials shall be stored In containers of a type approved for such use by recognized
agencies; such containers shaM be labeled appropriately.
55.16-5 MandatoTv. Compressea and liquid gas cylindem shaM be secured in a
safe manner. 55.16-6 Mandatory. Valves on com-
pressed gas cylinders shall be protected by covem when being transported or stored, and by a safe location when the cylinders are in use.
55.1 6-7 Mandatory. (a) Tagilnes shau be attached toloacis that may require steadying or guidance while suspended.
(b) Hitches and slings used to hoist ma-
terials shEU be suitable for the partIcular material handled.
55.16-8tReservedj 55.16-DMandatory. Men shalt stayclear
of suspended loads.
55.16-IOMandatoTv. To protect personS nel, material shall notbe dropped from an
overhead elevatIon until the drop area Is first cleared of personnel and the area Is then either guarded or a suitable warning Is given.
55.16-11 Mqndatonj. Men shall not ride on loads being moved by cranes or der-
ricks, nor shall they ride the hoisting hooks unless such method eliminates a
greater hazard. 55.16-12 Mandatory, ChemIcal sub-
stances, Including concentr2tad acids and alkalies, shall be stored to prevent inadvertent contact with each other or with other substances, where such contact
'70
Chapter I-Mine Safety and Health Administratian
could cmse a violent reaction or the lib- t) In afidjuon, Conditions that may pre-
IP eration othannftulftlmes or gases.
sent an Lmmlnent danger which are noted
55.16-13 MandatOry. Suitable warning by the person conducting the examina-
shaU be given before molten metal is tion shall be brought to the Immediate
poured and before a container of mclten attention of the operator who than With-
metal is moved.
draw an persona from the area affected
55.10-14 Mandatory. Operator-carrying (except persons referred to In section
overhead cranes shall be provided with: 104(c) of the Federal Mine Safety and
Bumpers at each end of each ran; Health Act of 1977) untIl the danger Is
Automatic switches to halt uptravel abated.
of the blocks before they sfrike the hoist; 55.18-3 through 55.18-5 tReservedi
Effective audIble warnIng sIgnals 55i8-8 Mandatory. New employees shall
within easy reach of the opeMtor;
be Indoefrmnated in safety rules and safe
A means to lock out the disconnect work procedures.
swlt&
55.18-7 and 55.18-B tReservedi
55.16-15 Mandatory. No person shall 55.18-9 Mandatory. When persons are
work from or travel ott the bridge of an working at the mine, a competent person
overhead crane unless the bridge Is pro- de1gnated by the mine operator shall be
vided with substantial tootwalks with toe- in attendance to take charge in case of an boards and railings the length of the emergency.
bridge.
55.18-10 Mandatory. Selected supeM-
55.16-16 Mandatory. Fork and other Sors shall be trained In first ald.First aid
similar types of flit trucks shall be oper- training shall be made available to all in-
ated with the-
terested employees.
Upright tilted back to steady and 55.18-11 tReservedi
secure the load;
55.18-12 Mandatory. Emergency tele-
Load in the upgrade position when phone numbers shall be posted at appro-
ascending or descending glades In excess priate telephones.
of 10 percent;
55.18-13 Mandatory. A suitable com-
Load not raised Or lowered enroute municauon system shall be provided at
except for minor adjustments; and
the mine to obtain assIstance in the event
Load-engaging device downgrade of tin emergency.
when traveling unloaded on an grades. 55.16-17 through 55.10-34 IReservedi
55.18-14 Mandatory. Anangements shall be made In advance for obtatning emer-
gency medIcal assIstance and transpor-
* 55.17 Illumination.
55.17-1 Mandcfl oni. Illumination sufficient to provide safe working conditions shall be provided in and on all swface structures, paths, walkways, stairways, switch panels, loading and dumpingsites, and work areat -
55.17-2 through 55.17-9 IReserved!
tation fa Injured pemcns. 55.18-15 through 55.18-19 tReservedi 55.18-20 Mandatory. No employee shall
be assigned, or allowed, or be required to
petfonn work alone in any area where hazardous condlttons exIst that would en-
danger hIs safety- unless he can
communicate with others, can be heard, or can be seen.
55.18 Safety programs.
55.18-21 through 55.1 8-24 tReservedi
55.18-I tReservedi
55.19 Man hustlng.
55.18-2 Mandatory. (a) A competent The hoIsting standards In thIs section person designated by the operator shall apply to those hoIsts and appurtenances
examine each working place at least once used forhoistlngpersons. HoWever, where each shift for conditions which may ad- persons may be endangered by hoIsts and
versely affect safety or hea]th. The oper- appurtenances used solely for handling .ator shall promptly initiate appropriate ore, rock, and materials, the appropriate
action to conect stich ccndlltlons.
standards should be applied.
(b) A record that sinE examinations Emergency hoIsting facultIes should
were conducted shall be kept by the op- coMonn to the extent possible to safety
erator for a period ofone (1) year, and shall requirements for other hoIsts, and should
be made avaIlable for review by the Sec- be adequate to remove the persons from
retary or his authorized representative. the mine with a minimum of delay.
0$
'71
Title 30-Mlnerol Resources
Hoists
55.19-I Mandatory. Hoists shall have rated capacities conststent with the loads
handled and the recommendedsalety rac tots of the ropes used.
55.19-2 Mandatory. Hoists shall be anth&ed securely.
55. l9-3Mandatcry. Belt, rope, or chains shailnotbeused toconnect drivingmech.
anisins to man hoisth. 55.19-4 Mandatory. Any hoist used to
hoist men shah be equipped with a brake
or brakes Which shall be capable of holding its fully loaded cage, skip, or bucket at any point in the shaft.
55.19-5 Mandatory. The operating mechanism of the clutch of every mn-
hotst drum shall be provided with a lock. ing mechanism, or interlocked &ectri.
caliy or mechanically with the brake to prevent accidental withdrawal of the
clutch. 55.19-6 Mandatory. Automatic hoists
shall be provided with devices that am tomatically apply the brakes in the event of power failwt.
55.19-7ifandatonj. Afl man hoists thau be provided With devices to prevent overtravel. When utilized in shafts exceed.
Ing IOU feetin depth, such hoists shall also be provided With overspeed devices.
55.19-8 Mandatory. Where creep osIip may alter the effecuve position of safety devices. (fiction hoists shall be equipped with synchronizing mechanisms that recalibrate the overtravel devices and position indicators.
55.19-9 Mandatory. An accurate and re liable indicator of the position of the cage, skip, bucket, or cars in the shaft shaH be provided.
55.19-10 Mandatory. Hoist controls shall be placed or housed so that the noiserrom
machinery or other sources will not prevent hotstxnen from hearing signals.
55.19-Il Mandatory. Manges on dmms shall extend radiaily a minimum of 4 Inches orthree rope diameters beyond the
last wrap, whichever is the lesser. 55.19-12 Mandatory. Where grooved
drums are used, the grooves shall be of
suitable size and pitch for the ropes used. 55.19-l3 Mandatory, Where any diesel
or similar fueIInJection engine is used to
power a hoist, the engine shall be equipjied
with a danjpr or other cutoff in its air intake system. The control handle shall be clearly labeled to indicate that Its in.
tended (unction is for emergency stopping only.
55.19-14 Mandatory. In a friction hoist installation, tapered guides or other ap. proved devices shall be Installed above and below the limits of regular travel of the conveyance and arranged to prevent overtravel in the event of failure of other
devices.
S.19-15 (Reserved!
55.19-16 (Reservedj
55.19-l7Mandatory. Eachelectric hoist shall be equipped with a manuallyoper. able switch that will inittate emergency braking action to bring the conveyance and the counterbalance safely to rest. This switch shall be located within reach of the hoistinan in case the manual conS trols of the holstfall.
55.19-13 Mandatory. When an over. travel bypass switch is installed, the switch shall Function so as to allow the
conveyance to be moved through We ov
ertTuvel posttJon when the switch ts held in the closed position by the hoistman. The overtravel bypass switch shall it. turn automatically to the open position when released by the hc&stman.
55.19-19 tReservedi
WIRE ftoz
55.19-20 IRervedI 55.19-21 Mandatory. The following static-load safety factors shall be Used for selecting ropes to be used for hoisting men and fordetenniningwhen such ropes shall be removed from man hoists:
Minimum Minimum LengthdopeIushaft foctorof factorof
(feet)
safety safety
(new rope) (remove)
54W or less 501-lOGO
LOGI-2.000
2,OGI-3,000 3.001 or more
8 6.4 7 5.8
G 5.0 5 4.3 4 3.6
55.19-22 Mandatory. The end ot the rope at the drum shalt make at least one hill turn on the drum shaft, or a spoke of
the drum in the case of a free dnim, and shall be fastened securely by means of rope clips or clampa There shall be three
72
t.
)
Ctrnpter 1-Mine Safety and Heahh Administroion
full turns of cable or rope on the hoisting
drum when the cable or rope ts extended
to its maximum workin length. This
standard does not apply to friction hotsts.
55.19-23 (Reservedj
55.19-24 Mandatory. The rope shall be
attached to the load by the thinthleand-
clip method, the socketing method, or
other approved method, if the sockeUn
methodts employed, zinc or its equivalent
shall be used. The use of Babbitt metal or
lead for socketing wire ropes is prohib-
ited. If the thintbIeandclip method i
used, the following shall be observed:
The rope shall be attached to the
load by passing one end around an ova]
thimble that ts attached to the load bend.
Ing the end back so that It is parallel to
the longor "live" endof the rope and faa.
tentng the twoparta of the rope together
with clips.
The U-bolt of each clip snaIl encircle
the short "dead" end of the rope and
the distance between ctips shall not be
less than the flgures given in the accom
panying table.
As a minimum, the following number
of clips or equivalent shall be used for var
bus diameters of sixstmnd. 19-wire, plowS
steel ropes:
(F0U0w tions (or
manufacturer's recommenda. other kinds o( wire mpe and
clips.)
Dlameteroirope, inches N be
--
..
1
1..
1%
1..
11St
1 2 2 2?.
4
4 4
5 5 6 6
6 7 8
8 8 8
Centerto-
center
clips, Inches
4 5
6
6% 7 8 9 9% lOW
ii?.
32 J3 14
(e) When special conditions require the attachmentofaslingto theholstlngcable to handle equipment in the shaft, the sling shall be attached by clips or equiv.
alent in accordance with the table In par-
agraph (c) of this standard.
55.19-25 tReservedi 55.19-26 Mandatory. Safety device at-
tachments to hoist ropes shall be se
lected, installed, and maintained
according to manufacturer's specifica. tions to minimize internal corrosion and weakening of the hotstrope.
55.19-27 through 55.19-34 tReservedi
RtADFRAME8 AND SuasvEs g
55.19-35 Mandatory. AU headframes shaM be constructed with suitab)e design considerations to allow for all dead loads, live loads, and wind loads.
55.19-36 Mandatory. Headfraxnes shall be high enough to provide clearance for overtravel and sate stopping of the conS veyance.
55.19-37 Mandatory. Fleet angles on hoists Installed alter November 15, 1919, shall not be greater than one and ouehaW degrees for smooth ijnmiz or two degrees for grooved drums,
55.19-3D Mandatory. Platforms with toeboat-ds and hndroils shall be pro. vided around elevatehdead sheaves.
55.19-39 Mandatory. AU personnel hoists, except emergency escape hoists andhoists with rope speeds of 200 feetper minute or less, installed after November IS, 1979, shall have drum and sheave tread diameters-.
(I) Not less than 60 times the hoist rope diameter for slope or inclined shaft applicattons;
Not less than 80 times the hoist rope diameter if the hoist ropes are one inch in diameter or greater, or not less than 60 times the hoist rope diameter if the hotst ropes are less than one inch in diameter for vertical shaft applications; or
Not less than 100 times the hoist rope diameter tor locked coil ropes.
55.19-40 Mandatory. Head, Idler, knuc. ide, and curve sheaves shall have grooves
of proper contour for the specific rope dI ameter used.
55.19-41 through 55.19-44 tgeservedi
(d) For all ropes less than three-quarter
CONVEYANCES
inch n diameter at ieant four cups or 55.19-45 Mandatory. Man cages and
equivalent shailbe used,
skips used for hoisting or lowering em
'13
Title 30-Mineral Resources
ployees or other persons in any vertical shaft or any thcline shaft with an angle or inclination of forty-five (45) degrees from the horizontal shall be covered with a metal bonnet
55.19-46 through 55.19-48 IReserved)
55.19-49 Mandatory. Buckeis shall not be used to hoist men except during shaft sinking operations. inspection, mainte-
nance, and repairs. 55.19-50 Mandatory. Buckeis used to
hoist persons during vertical shaft sinking operations shall: (a) Be securely attached to a crosshead when traveling in either direction between the lower and upper crosshead parking locauons; (1)) Have overhead protecUon when the shalt depth exceeds 50 feet; (c) Have sumclent depth or a suitably designed platform to transportper8ons safely in a standing position; and Cd) Have devices to prevent accidental dumping where the bucket is supported by a bail attached to his ]owcr halt
55.19-51 lReservedl 5539-.62 (Reservedi
StID-53 Mandatory. In shaft sinking where a platform is suspended by wire
ropes, such ropes shall have an approved rating for the suspended load.
55.19-54 Mandatory. Where rope guides areused in shafts other than in shaft sinking operations, the rope guides shall be a type of lock coil construction.
fOISTING PRocEDuRES
55.19-55 Mandatory. When a manually operated hoist Is used, a qua]lfied hoistman shall remain within hearing of the telephcne or signal device at all times while any person is underground. -
55.iD-56 Mandatory. When automatic hoisting is used, a competent operator of the hoist shall be readily available at near the hoisting device while any person is underground.
55J9-57 Mandatory. No person shall operate a hoist unless within the precedbig 12 months he has had a medical ex-
amination by a qualified, licensed
physician who shall certify his fitness to perform this duty. Such certification shall be available at the mine.
5&19-58 Mandatory. Only experienced hoistmen shall operate the hoist except in cases of emergency and in the trainIng of new boistmen.
55.19-69 jReservedl
55.19-fib IReservedi 55.19-al Mandatory. The safe speed for
hoisting men shall be determined br each
shaft, and this speed shall not be exceeded. Men shall not be hoisted at a speed faster than 2.500 feet per minute,
except in an emergency. 55.19-62 Mandatory. Maximum normal
operating acceleration and deceleration
shall not exceed 6 feetper second per second. During emergency braking, the deceleration shall not exceed 16 feet per second per second.
5519-63 Mandatory. Only authorized persons shall be in hoist rooms.
5119-64 tfleservedi 55i9-SsMandatoryconveyancesshail notbe lowered by the brakes alone except during emergencies.
55.19-66 Mandatory. In shafis inclined over 45 degrees, the operator shall determine and post in the conveyance or at each shaft station the maximum number of persons permitted to ride In a hoisting ccnveyance at any one time. Each person
shall be provided aminimumof 1.5 square feet offloor space.
55.19-67 MandatoTy. DurIng shift
changes. an authodzed person shall be in
charge of each trip In which persons are
hoisted. 55.19-68 Mandatory. Men shall enter,
ride, and leave conveyances In an orderly maimer.
55-1D-69 Mandatory. Men shall not enter leave conveyances whith are in motion or after a sigual to move the conveyance has been given to the hostman.
55.19-70 Mandatory. Cage doors or gates
shalt be closed while men are being
hoisted; they sha]lnot be opened until the
cage has come to a stop.
55.19-71 Man dat on). Men shall not ride In skips or buckeis with muck, supplies,
materials, or tools other than small hand tocis.
55.19-72 Mandatory. When combinaticns of cages and skips are used in the same compartment, the cages shall be enclosed to protect personnel from flying material and the hoist speed reduced to manspeed as defined In standard 55.196I,butnottoexceedl,000 feetpermlnute. Muck shall not be hoisted with personnel during shift changes.
55.19-73 Mandatory. Rock or supplies shall not be hoisted In the same shaft as
men duringshift changes, unless the compartmenis and dumping bins are parti-
74
Chapter 1-Mine Safety and Health Administration
tioned to prevent spftjage Into the cage of the conveyance or counterbalance in
compartment.
the correct direction only.
55.19-74 Mandatory. Persons shall not 55.19-84 through 59.19-89 (Reserved]
ride the bail, rim, bonnet or crosshead of
any shaft conveyance except when nec-
SIONAUNO
essary for inspection and maintenance, and then only when suitable protection for persons is provided.
55.19-75 Mandatory. Open hooks shail not be used to hoist buckeis or other con-
55.19-90 Mandatory. There shall be at least two effective approved methods of signabng between each of the shaft sta- tions and the hoist room, one of which shall be a telephone or speaking tube.
veyBDees-
55.19-76 Mandatory. When men are hoisted in buckeis, speeds shall not ex-
55.19-91 Mandatory. Hoist operators shall accept hoisting instructions only by the reguiar signaling system unless it is
ceed 500 feet per minute and shaH notex- out of order. in such an event, and during
ceed 200 feet per minute when within 100 other emergencles,the hoist operator shall
feet of the intended staUon. 55.19-41 Mandatory. Buckeis shall be
accept instructions to direct movement of the conveyances only from authorized
stopped about 15 feet frcm the shalt bottom to await a signa] from one of the crew
persons. 55.19-92 Mandatory. A method shall be
on the bottom for further lowering. 55.19-78 MandatOry. All buckeis shall
provided to signatthehoistoperatorfrom cages other conveyances at any point
be stopped after being raised about three in the shaft.
(3) feet above the shaft bottom. A bucket 55.j9-3 Mandatory. A standard code
shall be stabilized before a hoisungsignal
is given to continue hctsting the bucket to the crosshead. Alter a hoisting signal
of hoisting signais shall be adopted and used at each mine. The movement of a shaft conveyance on a "one bell" signal
is given, hoisting to the crosshead shall is prohibited.
be at a minImum speed. The signaling 55.19-94 Mandatory. A legible signal
device shall be attended constantly until code shall be posted prominently in the
a bucket reaches the guides. When per- hoist house within easy view of the hoisC-
sons are hoisted, the signaling devices shall be attended until the crosshead has
man, and at each place where signals are given or received.
been engaged. 55.19-79 Mandatory. Where mine cars
are hoisted by cage or skip, means for blocking cars shall be provided at all
55.19-95 Mandatory. Hoistingsigualde-
vices shall be positioned within easy reath of persons on the shaft bottom or constantly attended by a person stationed on
Landings and also on the cage. 55.19-80 Mandatory. When tools, tim-
the lower deck of the sinking platform. 55.19-96 Mandatory. Any person re-
bers, or other materials are being lowered sponsible for receiving or giving signals
or raised In a shaft by means of a bucket, for cages, skips, and man trips when men
skip, or cage, they shall be secured or so placed that they will not st.rtke the sides
- or matertais are being transported shall be fanffllar with the posted signaling code.
of the shalt. 55.19-81 MandatoTy. When convey-
55.19-97 through 55.19-99 tResrvedi
ances ccntrolled by a hoist operator are
not in use, they shall be released and the conveyances shall be raised or lowered a suitable distance to prevent persons from
boarding or loading the conveyances.
55.19-82 (Reservedl 55.19-83 Mandatory. A manually operated device shall be installed a each electric hoist that will allow the conveyance or counterbalance to be removed from an
overtravei piti.Such device shall not
SHAFTS
55.19-100 Mandatory. Shaft landings shalt be equipped with substantial safety gates so constructed that materiais will not go through or under them: gates shall be closed except when loading or unloading shaft conveyances.
55.19-101 Mandatory. Positive stopblocks or a derail switch shall be installed on all tracks leading to a shalt collar or
reieasc the brake, or bnkes, holding the landing. overtravelied conveyance or counterbal- 55.19-102 Mandatonj. A means shall be ance until sufficient drive motor torque provided to guide the movement of a shaft
has been developed to assure movement conveyance.
-
75
Title 30-Mineral Resources
55.19-103 Mandatory. Dumping radIi Uons, tests, and maintenance or shafts
ties and loading pockets shall be con- and hoisting equipment.
structed so as to minimize spillage into 55.19-422 Mandatory. Parts used to re-
the shaft.
pair hoists shall have properties that will
55.19-104 MandatOry. Suitable clear- insure the proper and sare function or the
ance at shalt stations shaJl be provided hotst.
to allow sate movement ofpersons, equip- 55.19-123 Mandatory. Wire rcpes shall
ment and mateTas.
be lubrtcated or treated vjtth dressing as
55.19-105 Mandatory. A safe means of recommended or approved by the rope
passage around open shart compart. manuracturer.
ments shall be provided on landings with 55.19-124 Mandatory. Hoist ropes other
more than one entrance to the shaft.
than those on friction hoists shall be cut
55.19-106 Mandatory. Shaft sets shall oft at Least six CU) fret above the highest
be kept In good repair and clean orhaz- connection to the conveyance at time in
ardous material.
tervals not to exceed one Cl) year unless
55.19-101 Mandatonj. Hoistnen Shall a shorter time is required by standard
be Informed when men are working in a 55.19-126, or by conditions or use. The
compartment affected by that hctsting portion or the rope that is cut off shall be
operation and a "Men Working In Shaft" examined and inspected by a competent
sign shall be posted at the hoist.
person ror damage, corrosion, wear and
55.18-108 MandatOry. When men are ratigue.
working in a shaft "Men Working In Shaft" 55.194 2sMandat onj. Hoist rcpes wound
signs shall be posted at all devices con- in multiple layers shall have a length cut
trolling hotsting operations that may en- off at the citum en(1 at least three tS) times
danger such men.
during the anticipated life or the rope and
55.19-IOU Mandatory, Shaft inspection whenever necessary as required by standS
and repair work in vertical shafts shall be ard 55.19-126 to distr1bute the wear at
perrormed from substantial platrorms change-ot-layer and crossQver points, The
equipped with bonnets or equivalent length orrope cut off shall not be a whole
overhead protection.
number multiple or the circumrerence of
55.10-110 Mandatory. A substantial the drum.
bulkhead or equivalent protection shall 55.19-126 Mandutonj. Heist mpes shall
be provided above men at work deepen- be examined over the entire active length
ing a shaft.
at leastevery month to evaluate wearand
55.19-Ill Mandatory. Substanttal fixed possible damage. When such exnmina
ladders shall be provided from the ccllar lions or other inspections reveal that the
to as near the shalt bottom as practical rope is worn, and at least every six (6)
during shaft-sinking operations, or 3fl Cs. months, caliper measurements or non.
cape hoist powered by an emergency destructive tests shall be made at the rol-
power source shall be provided. When per- lowing locations:
sons are on the shaft bottom, a chain lad- (a) Wherever wear is evident;
der, wire rope ladder, or other extension - fl) Immediately above the socket or
ladders shall be used from the fixed lad- clips and above the safety connection;
der or lower limit of the escape hctst to Cc) Where the rope rests on the sheaves;
the shalt bottom.
Cd) Where the ropes leave the drums
55.19-Il 2 through 55.19-I 19 IReserved) when the conveyances are at the Tegular
1fl8PEC710t1 AND MAINThNANCI
stopping point; (e) Where stayer or rope begins to over-
55.19-l2DMandatory. Asystematicpro- lap another layer on the drum; and
cedure or Inspection, testing, and main- CO At 100 root intervals (measurements
tenance orshalts and hoisting equipment shall be made midway between the last
shall be developed and rollowed. ir it is previously calipered points).
round or suspected that any part ts not 55.19-127 [Reservedj
functIoning properly, the hoist shall not 55.19-128 Mandatory. Ropes shall not
be used until the maffunction hat been be used ror hoisting when they have:
located and repaired or adjustneuts have
More than stx broken wires in any
been made.
lay;
55.19-121 Mandatory. Complete records
Crown wires worn to less than 65
shall be kept ror three years or Inspec- percent orthe original diameter:
'76
r
Chapter I-Mine Safety and Hoath Admini.Irotion
I Cc) A marked amount or corrosion or operating Inclined shafts shall be hibji-
distortion; CC) A combihation or similar ractors in-
cated, repair.
properly
aiigned,
and
kept
in
good
dividually less severe than those above
but which tn aggregate might create an unsate condition.
55.20 MiscetIaneou.
55.19-129 Mandatory. Hotstmen shall 5520-I Mandatory. Intoxicating bev-
examine their hoists and shall test over- erases and narcotics shall not be permit-
travel, deadman controls, position indi- ted or used In or around mines. Persons
cators, and braking mechanisms at the
beginning or each shift.
55.19-130 Mandatory. Berore hoisting
persons and to assure that the hoisting
compartments are clear or obstructions,
empty hotst conveyancts shall be oper-
ated at least one round trip after-
(a) Any hctst or shaft repairs or related
equiSment repairs that might restrict or
obstruct conveyance clearance;
Cb) Any oversize or overweight material
or equipment trips that might restrict or
obstruct conveyance clearance;
Cc) Elasttng in or near the shaft that
might restrict or obstruct conveyance
clearance; or
Cd) Remaining idle ror one shift or longer.
55.19-131 Mandatory. Hoist convey-
ance connections shall be inspected at
least once during any 24-hour period that
the conveyance is used ror hoisting per-
sons.
-
55.19-132 Mandatory. Ca) A perrorm-
ance drop test orhotst conveyance safety
catches shall be made at the time or in-
stailation, or prior to installation, in a
mockup or the actual installation. The
test stiall be certified to to writing by the
manuracturer or by a registered prores-
sonal engtneer perfonnng the test.
Cb) After installation and beroreuse, and
at the beginning or any seven ('7) day pe-
riod during which the conveyance Is to be
used, the conveyance shall be suitably
rested and the hotst rope slackened to
test for the unrestricted functioning orthe
sarety catches and their activating mech-
underthe influence ofalcohol or narcotics shall not be permitted on the job.
55.20-2 Mandatonj. An adequate supply orpotable drinking water shahj be provided at all active working areas.
Ca) The common drinking cup and containers from which drinking water must be dipped or poured are prohibited.
(b) Where single service cups are supplied, a santtary container ror unused cups and a receptacle ror used cups shall be provided.
Cc) When water is cooled by Ice, the ice shall either be ot potabe water or shall not come in contact with the water.
Cd) Potable water outlets shall be posted. Ce) Potable water systems shall be con-
-structed to prevent backflow or backs!-
phonage or non-potable water. 55.20-3 Mandatory. At all mining op'
erations: Ca) Workplaces, passageways, storerooma, and service rooms shall be kept clean and orderly. Cb) The floor or even' workplace shall be maintained in a clean and, so rar as possible, a dry condition. Where wet processes are used, drainage shall be maintained, and raise
floors, platrorms, mats. or other dry
standing places shall be provided where practicable. (c) Even' floor. worklngpiace, and passageway shall be kept free from pmt.rudlngnaljs, splinters, holes, orloose boards, as practicable.
55.20-4 [Reserved] 5520-5 Mandatory. Carbon tetxacbio ride shall not be used. 55.20-6 and 55.20-I tgeservedi
anisms.
5520-8 Mandatory. La) Toilet tacflftes
(c)Thesarctycatches shallbe inspected shall be provided at locations that are
by a competent person at the beginning compatible with the mine operatIons and
orany 24-hour period that the conveyance that are readily accessible to mine per-
ts to be used.
sonnel.
55.19-133 Mandatory. Shafts that have Ib) The racuitles shall be kept clean and
not been inspected within the past '7 days san$taxy. Separate toilet racilitAes shall be shall not be used until an inspection has provided ror each sex except where toilet
been conducted by a competent person. rooms will be occupied by no more than 55.19-134 Mandatory. Sheaves an oper- one person at a time and can be locked
atthgshafts shall be inspected weekly and from the inside.
kept properly lubricated.
55.20-9 Mandatory. Dusts suspected or
55.19-135 Mandatory. Rollers used in being explosive shall be tested ror explo-
'77
Title 30-Mineral Resources
sibifity. If testh prove posiUve. appropriate contrnl measures shall be taken.
5520-10 Mandatory. Ufailure of a water or silt retaining dam wi1 create a hazard,
jtshajl be of substantial construction and Inspected at regular intervals.
5520-Il Mandatory. Areas where health or safety hazards exist that are not Im-
mediately obvious to employees shall be barricaded, or warning signs shall be
posted at all approaches. Waiting signs shall bereadily visible legible, display the
nattize of the hazard, and any protective
action required. 55.20-12 Mandatory. Toxic materials
used in conjunction with or Uscarded from mining or milling of a prOiluct shaft be plainly marked or labeled so as toposItively identifi the nature of the hazard
and the protective action required. 55.20-13 MandatOry. Receptacles with
covers shall be provided at suitable lo-
cations and used for the disjiozal of waste food and associacd materials. They shall be emptied frcquently and shall be maintathed in a clean and sanitary condition.
55.20-14 Mandatory. No person shall be
alidwed to consume or store feed or beverages in a toilet room nor In any area exposed to a toxic material.
55.20-15 through 55.20-29 Ifleservedi
55.21 rResenedj 55.22 (Reserved)
55.23 [Reserved] 55.24 [Reserved] 55.25 [Reservedl 5r.26 Procedures.
Nwieaton OF COMMENCEMENT OF OPERAt0N5 AND Cwsnjo or Miu
55.26-I Mandatory. The owner, operator, or person in charge of any metal and nonmetai mine shaji notify the nearest Metal anu Nonmetal Mine Safety and Health Subdistrict Office of the Mtne Safety and Health Administration before starting opentions of the approximate or actuai date mine operation will commence. The notification shall Include the mine name, location, the company flame, mailing address, penon in charge, and wheftier operations will be continuous or intermittent.
When azy mine is coscd, the person in charge shall notify the nearestsubdjstdct omee as provided above, and Indicate whether .the closure i temporary or per. tpanent.
(S 4 4
78
F-
Chapter I-Mirte Safety and Health Administration
PART 56-HEALTH AND SAFETY
STANDARDS-SAND, GRAVEL, AND
CRUSHED STONE OPERATiONS
Sec.
56.1 Purpose nd !cope. 5&2 Definitions. 513 Ground wntrol. 56.4 The prevention and cr,ntzol. 56.5 Alrqualltyand phyicaI agents. 56.6 Expiosives. 56.7 flfflhfng 56.8 Rotar3iJetpiercing. 56S Loading, hauling, dumping. 5&IO Aerial tnmways. 56.11 Ttavelways. 56.12 Electttcity. 56.13 Compressed air and boilers. 56.14 useo(equtpment. 5ti5 Personal pmtectlott 58.16 MateSs storage and handling. 56.17 11iumnation. 58.18 Safet4 propams. 56.19 Man hoisting. 5820 Miscellaneous.
56.21 ReSerV&1I
5622 IReservedI 56.23 Iftfservedi 56.24 lReserved 56.25 Iaeservedl 5626 Procedures.
AUTHORITY: Sets. 301(a) and 3O2a) Of the Federnl Mine Safety and Health Amendments Act at 19??, Pub. L 95-164. 30 USC. OCt and 951
and 29 USC 577a 91 stat. iaII and Si stat 1319: sec. soa or the Federal Mine Safet& and Health Act & 19W Pub. L 91-173 as amended by Pub. L. 95-164, 30 U.S.C. 957.80 Stat. 803:
sec. 6,80 StatS 774; 30 U.8.C. 725.
SouRcE: 34 FR 12511,July3I,1969.unIessotherwlse noted.
Nan: NomencIaturechang appear at43 FR t2318, Mar. 24, 1978.
56A Purpose and scope.
The regulations In this part are promulgatect pursuant to sectIon 6 of the Federal Metal and Nonmetallic Mine Safety Act (3D USC. 725) ajid prescdbe heaith and safety standards for the purpose of the protection of life, the promotion of health and safety, and the prevention of accidentsin sand (including
thdustaiai sands), gravel and crushed stone operations which are subject to that Act. Each standard which s preceded by the word "Mandatory" is a mandatory standard. The violation of a mandatory standard will subject an operator to an order or notice under section 8 of the Act (30 uSC. 727).
5G.2 Definitions.
as used In this part "American Table of Distances" means the current edition of"The American Table of Distances for Storage of Expbskves" published by the Institute of Makets
of Explosives.
"Approved" means tested and accepted
for a specific purpose by a nationally rec-
ognized agencyt "Authorized person" means a person
approved or assigned by mine management to perform a specific type of duty or duties or to be at a specific location or
locations in the mine. "Barricaded" means obstructed to pit-
vent the passage of persons, vehicles, or flying materials.
"Berm" means a pile or mound of material capable of restraining a vehicle.
'Blasting agent" means any substance classified as a blasting agent by the Department of 'hansportatlon In 49 CFR
173.114a (4-4 FR 31182. May 31. 1979) which is incorporated by reference. This document Is available for inspection at each Metal and Nonmetal Safety and
Realth Subdistrict Office of the Mine Safety and Health Administration, and may be obtained from the 13.5. Government Printing Office. Washington, nO.
20402.
"Blasting area" means the area near bastmg operations In which concussion or flying material can reasonably be ex-
pCCteCL to cause Injury.
"Bastlng cap" means a detonatorwhlch Is initiated by a safety fuse.
"masting ciniit" means the electrical circuit used to re one or more electric
blasting caps. "Blasting switch" means a switch used
to connect a power source to a blasting circuit.
"Booster" means any unit of explosive or blasttng agent used for the purpose of perpetuating or intensifying an initial detonation.
"capped fuse" means a length of safety
ftzze to which a blasung cap has been at-
tached. "capped punier" means a package or
cartridge of explosives which is specifically designed to transmit detonation to other explosives and which contains a
detonator.
tircuit breaker" means a device de-
signed to open and close a circuit by non-
79
Title 30Mineral Resources
automatic means and to open the circuit mine where excavating is progressing or
automatically on a predetermined over- was Iat done.
current settln without Injury to itselt "Flammable' means capable of being
wflen properly applied WiThin its nting. easily ignited and of burning rapidiy.
"CombustIble" means capable of being "Flash point" meansthe minimum tem
Ignited and consumed by fire.
perature at which suflhcient vapor is re
"Company official" means a member ol leased by a liqu%d or solid to form a
the company supervisory or technical llamm&,le vaporair mixture at atmos
staff. phedc pressure.
"Competent person" means a person Highway" means any public street
having bIBties and experience that hilly public alley, or public road
qualify hon to perform the duty to wbich "High potenftal" means more than 650
he is assigned.
volts.
"Conduct&' means a mateflal, usually "Hoist" rneansapower driven windlass
In the ro of a wire, cable, or bus bar, or drum used (or raisin ore, rock, orother
capable of carrying an electric current. material from a mine, and br lowering or
"Delay connector" meal's a non.electhc raising men and material.
short interval delay device for Use in de- "Igniter cord" means a fuse, corduke in
laying blasts which are initiated by det appearance, which burns progressively
onating cord.
along Its length with an extem& flame at
"Detonating cord" means a flexible cord the zone of burning, and th used for light-
containing a solid core of high explosives. ing a series of safety fuses in the desired
"Detonator" means any device contain- sequence.
ing a detonating charge that is used to "Insu]ated" means separated from other
initiate an explosive and includes but is not limfled to, blasting caps, electric
conducting surfaces by a dielectric substance permanently offering a high re
blasting caps and non electric instanta- sistance to the passage of current and to
neous or delay blasting caps.
disruptive discharge through the sub.
"Distribution box" means a portable apparatus with an enclosure through which an electric circuit Is carried to one or more cables from a single Incoming feed line, each cable circuit beIng con-
stance. When any substance is said to be insulated, Itlsjmderstoocj tobeinsulated In a manner mlitable lbr the conditions to winch it Is subjected. Othenvise, It Is, within the purpose ol thIs deflnttton, un-
netted through Individual overcurrent insulated. Inzulathigcoveringls one means
protective devices.
for making the conductor insulated.
'Electrtc blasting cap" means a deto- "InsulatIon" means a di&ectzic. sub-
nator designed for and capable of being stance offering a blgfl resistance to the
initiated by means of on electric current. passage of current and to a disruptive tfts
"Electrical grounding" means to con chaige through the substance.
nect with the gKMnd to make the earth "Lay" means the dIstance parallel to
part of the circuit.
the axis of the rope in which a strand
"Employee" means a person who works makes one complete tm-n about the axis
for wages or salary in the service of an of the rope.
employer.
"Low potential" means 650 volts or less.
"Employer" means a person or organi- 'Magazine" means a facility for the
zaUon which hires one or more petsons to storage of explosives, blasting agents, or
work (or wages or salary.
"Explosive" means any substance
detona tort "Major electxical installation" means
classified as an explosive by the Depart-
ment of Transportation in 49 CFR
an assemblage of stationary e}ectzical equipment for the generation, tJ3p.sjpj.
173.53, 173.88, and 173.100 WhIch are sion, disthbution, or conversion of elec-
incorporated by re&rence. tUe 49 CFR trical power.
Is available for inslectiofl at each Metal "Man trip" means a trip on which men
and Nonmetal Safety and Health Subdis- are transported to and from a work area.
trict OU]ce of the Mine Safety and Health
Administration, and may be obtained from the U.S. Government Printing of-
"Mill" incjudes any ore mill, sampling works, concentrator, and any crushIng, grinding, or screening plant used at and
fice, Washington, D.C. 29402.
in connection with, an excavation or mine.
"Face or bank" means that part of any "Misflre" means the complete or partial
80
Chapter 1Mine Safety and Health Administratifl
failure of a blasting charge to explode as circuits or equipment to prevent the flow
planned.
of current in the reverse direction.
"Multipurpose thy-chemical fire extin- "Roll protection" means a framework,
guisher" means a listed or approved mul- safety canopy or similar protection forthe
tipurpose dry-chemical fire extIngsher operator when equipment overturns.
having a minimum rating of 2-A:10--B:C, 4fry can" means an approved con-
by underwriters Laboratories, Inc.. and tamer, of not over five gaflons capac%ty, containing a minimum of 4.5 pounds of having a spring-closing lid and spit
dry-chemical agent
cover.
"Non-eItttLlc de1y blasting cap" means "saetyUJse"meansaflextb1ecoracon
a detonator with an integral delay ele- taming an tnternal burning medium by
ment and capable of bein initiated by which fire Is conveyed at a continuous
miniaturized detonating cord.
and uniform rate for the purpose of firing
"Overburden" means material ot any blasting caps or a black powder charge.
nature, consolidated unconsolidated, "Safety switch" means a sectionalizing
that overlies a depositof useftul materials switch that also provides shunt protec-
or ores that are to be mined.
tion In blasting circuits between the
"Overload' means that current Which blastng switch and the shot area-
will cause an excessive or dangerous tem-
Sc&iflg" means removal of insecure
perature in the conductor or conductor material from a face or high-wall.
ins"upleartimonib. Ie" means a machine, ma-
"Secopdaiy safety connection" means a second connection between a convey-
terial, apparatus, or device which has ance and rope, intended to prevent the
been investLgated, tested, and approved conveyance from running away or tathng
by the Bureau of Mines or the Mine Safety in the event the primary connection falls. and Health Administration and is main- "Shaft" means a vertical or incflned
tained in permissible cond%tion.
shaft, a slope, tncltne or winze.
"potable water" means water which "Siiortclrcult" means an nbnormalconshall meet the applicable minimum health nection of relattvely low resistance, requirements for drinking water estab whether made accidentally or intention-
lished by the State or communtty in ally, between two points of different pawhich the mine is located or by the En- tentS in a circuit. vironmental protection Agency In 40 CFR "Slurry" (as applied to blasting). See
MU
Part 141, pages 169-182 revised as of July 'Water gel". 1, 1971. Where no such requirements are "Spray current" means that portion of
applicable, the drinking water provided a total electric current that flows through shah conform with tbe Public Health peths other than the intended circuit. Service Drinking Water Standards, 42 Substantial construction" means con-
CFR Fart 72, Subpart 3, pages 527-533, stnjctton of such strength, material, and
-. revised as of October 1,1976. PublIcations workmanship that the object will with- . to which references are made in this def- stand all reasonable shock, wear, and
init)on are hereby made a part hereof. usage, to which it will be subjected.
These incorporated publications are "Suitable" means that which fits and
available for inspection at each Metal and has the qualities or qualifications to meet Nonmetal Mine Safety and Health Sub- a given purpose, occasion, condition,
district Office of the Mine Safety and function, or circumstance.
Health Admin%stratiofl.
"Powder chest" means a substantial,
"Travelway" means a passage, walk or way regularly used and designated (or
nonconductive, portable container persons to go from one place to another.
equipped with a lid and used at blasting "Trip light" means a light displayed on
sites for explosives other than blasting the opposite end of a train from the lo-
agents. Primer' means a unit package, or car-
comotive or engine. "Water ge)' or "Shiny" las applied to
tddge of explosivesused to initiate other blasting) means an explosive or blasting
explosives or blastAng agents, and which agent containing substantial portions of
contains a detonator.
water.
"Reverse-current protection" means a "Wet drfflthg" means the continuous
method or device used on direct-current application of water through the central
81
Title 3OMtheral Resources
hole of houow drill steel to the bottom of 56.3-10 and 56.3-11 tReservedi
the drill hole.
56.3-12 Mandatory. Men shall not work
"Working place means any p'ace in or between equipment and the pit wall or
about a mine where work is beIng per- bank wnere the equipment may hinder
rorrned.
escape from falls or slides of the bank.
56.3-13 through 56.3-49 Igeservedl
56.3 Ground control.
56.3-50 Mandatory. Material, other than
56.3-1 Mandatory. Standards for the sale control of pit walls, including the overall slope of the pit wall, shall be established and followed by the operator. Such standards shall be consistentwlth prudent engineering design, the nature of tfle ground and the kind of material and mineral mined, and the ensuring of safe working conditions according to the de-
gree of .siope. Mining methods shah beselected whtch will ensure wall and bank stability, includingbenching as necessary to obtain a safe overall slope.
563-2 Mandatory. Loose, unconsolidated materia' shall be stripped for a safe distance, but in no case less than 10 feet, from the top of pit Or quarry walls, and the loose, unconsolldqted material shall be sloped to the angle of repose.
56.3-3 Mandatory. To insure safe operation, the width and height of benches shall be governed by the type of equipment to be used and the operation to be perfumed.
56.3-4. Mandatorij. Safe means tor scaling pit banks shall be provided. iazardous banks shall be scaled before other
work is perrorrned In the hazardous bank
hanging material, to be broken by secondarydriJling and blasting, or by arty other method shati be positioned or blocked to prevent hazardous movement before persons commence breaking operations. Persons who perform those operauons shall work from a location whete,
lfmovement ofmaterjel occurs, those per-
sons will not be endangered.
56.3-St Mandatory. Where manual scaling may be required at a work place, a scaling bar of sufficient length to place the user out of danger of falling matefia! shall be provided. The scaling bar shall be blunton the end held by the user. Picks
or other short tools shall not be used for
scaling when their use places the user in danger of failing material.
56.3-52 IReservedi 56.3-53 Mandatory. When rock bolts are used as a means of ground support, anchorage test procedures shall be estab-
lished and tests shall be conducted to determine the anchorage capacity ofrock(Jolt fflstalfations. Test results shall be in writing and made available to the Sec. retary or his duly authorized representative.
area,
56.3-54 Mandatory. Rock bolts used as
56.3-5 Mandatory. Men shall not work a means of ground support and which re-
near or under dangem banks. Over- quire tOntflngshafl be torqued to a value
hanging banks shall be taken down im- within the range determined from informediately and other unsafe ground mation obtained by tests in the strata In
conditions shall be conected promptly. or which the rock-bolt assembly is used. In
the areas shall be barricaded and posted. no case shall the applied torque cause a
56.3-S Mandatory. Men shall approach bolt tension that would exceed the yield
from above loose rock and arem5 to be point or anchage capacity of the rock-
scaled andshall scale from a sale location. bctt assembly being used.
56.3-7 IReservedi
563-55 Mandatory. When instauing
56.3-8 Man daiory. The supervisor, or a point-anchor rock bolts:
competent person designated by him,
A torque test shall be conducted on
shall examine working areas and faces for at least every fourth installed bolt.
unsafe conditions at least at the begin-
Torque testing shall be conducted
ning of each shift and after blasting. Any immediately after bolt installation.
unsafe condition round shall be corrected
If the reommended torque has not
berore any further Work is performed at been achieved, the equipment used to I.
the Immediate area or face at whtch the stall the bolt shall be adjusted and The
unsafe condition exlst&
next bolt Installed shall then be tested.
56.3-9 Mandatory. Men shall examine
If the recommended torque has not
their working places before starting work been achieved on the majority of bolts in-
andftequently thereafter, and any unsafe stalled in a working place through equip-
condition shall be cotrected.
ment adjustment, supplemental suppott
82
Qsapter I.Mine Safety and Health Admini5tratiun
equivalent to longer roof bolts With ade- 56.4-6 IBeserVect)
quate anchorage, steel or wood sets, or 50.4-? Mandatory. Means shall be pro-
-4 ctfbssftall be installed. 56.3-56 Mandatory. Rock bolt hote drill
vided to remove or control spilled flainmable or combustible flquids.
bits shall be easily identlfiabieby sight or 5&4-8 Mandatory. Fuel lines shall be
feei and diameters shall be within a tolerance of 0030 Indies of the manufac-
equipped with valves to cut off fuel at the source and shall be located and main-
tuner's recommended hole diameter for tained to minimize rite hazards.
the anchor used. 56.3-57 Mandatory. If used in rock-bolt
56.4-9 Mandatory. All heat sources, including lighting equipment, capable of
assemblies to reduce friction between the producing combustion shall be insulated
bolt head and the bearing plate, washers shaM: (a) Have hardness in the range of
or isolated from Combustible materials. 56.4-ID Mandatory. Power wires and
35-45 EEC (Hardness Rockwell C Scale). cables shall be adequately insuiated where
(b) Conform to the shape of the bolt head they pass through doors or walls or where
nd bearing plate- (c) Have suFficient &trength to withatand loads up to the yield point of the rock bolt.
56.3-58 IReserved)
56.4 Fire prevention and control.
they present a tire hazard. 56.4-11 Mandatorzj. Abandoned electri-
cal circuits sh&1 be deenergized and iso-
lated so that they cannot become
energized inadvertently. 56.4-12 Mandatory. Mi flammable and
56.4-1 Mandator!). No person shalL combustible waste materta]s, grease, lu-
smoke or use an opsi flame
bricants or flammable liquids shall not be
Where flammable solvents, liquids, allowed to accumthate where they can
fluids, or other flairiznable materlajs are stored, transported, handled, or used; or
Where oil or grease is stored, transported,handied,orllSed ffsmokingor the use of an open flame may cause a fire; or
create a fire hazard. E6.4-13 Mandatory. In areas where ma-
terials such as oily waste or oily rags cre ate a fire hazara, the materials shall be placed in covered metal containers until
(c)Within an unsaredistanceof any area where smoking or t1useofan open flame
may cause a rife or an explosion. 56.4-2 MandatOry Signs warning against
smoking and open flames shall be posted so they can be readily seen n areas or places where fire or explosion hazards ex-
disposed ofproperiy. 56.4-l4Mandatorij. Solvents wlthflash
points lower tIIaiI 100 F. (38CjSki8JI not be used for cleaning.
56.4-15 Mandatory. Solvents shall not be used near an open flame or other ignitton source, or near any source of heat,
1st 56.4-3 MandatOry Areas surrounding
or in an atmosphere that cai elevate the temperature ofthesoiventabove theflash
electric substations and unburied tanks
used for the storage of flammable or combustible flquJdS shall be free of combustible materials nciuding dry vegetation) for a distance of at least 25 feet.
56.4-4 Mandatory Flammable liquids shall be stored in aqordaflce With stand-
ards of the National Fire Pmtection As-
point. 56.4-16 Mandatory. Drip pans shall be
provided to catch leakage or spillage whenever combustable or flammable liquids are dispensed in a place or manner which may create a fire hazard. Floor areas where drip pans are used shall be
c)eaned immediately after spills-
sociation or other recognized agencies 56.4-17 IReserved) approved by the MIne Safety and Health 56.4-18 Mandatory. Oxygen cylinders Adminstration. Small quantXties of flam- shall not be stored In rooms or areas used
mable liquids drawn from storage shall be
kept in appropriately labeled safety cans. 56.4-5 MandatorY. Effective February
13, 19B0, fixed unburied tanks used for the
or designated for oil or grease storage. 56.4-19 Mandatory. Gages and regula-
tors used with oxygen or acetylene cylnders shall be kept clean and free of oil
storage of flammable or combustible liq- and grease. uids shali be securely mounted on flrm 56.4-20 Mandatory. Battery-charging foundations. Where necessary to prevent stations shall be located in well-venti
leaks caused by tanks settlIng, piping lated areas.
shall be provided with flexible cannec- 55.4-2! Mazdatot-y. Equipment pow-
tions or other special fittings.
ered by internal combustion engines (ex-
83
Title 30Mineral Resources
cept diesel engines). where the fuel ta,k ts an integral part of the equipment, shall be shut off and stopped before being fueled
56.4-22 Mandatory. Each mine shall have available or be provided with suitable fIre fighting equipment adequate for the size of the mine.
56.4-23 Mandatory. Fire lighting equipment which is provided on the mine property shall be strategically located, readily
accessible, plainly marked, properly maintained, and inspected periodically.
Records shall be kept ofsuch inspections. 56.4-24 Mandatory, Fire extinguishers
and Tire suppression devices shall be! Ca) Of the appropriate types for the par
ticular fire hazard involved.
(b) Adequate in number and size for the particular flre hazard involved.
Cc) Replaced with a fully charged extinguisher or device, or recharged lmmedi ately, alter any discharge is made from the extinguisher or device.
Cd) Inspected, tested, andmaintainedat regular intervals according to the manufacturer's recommendations.
Ce) Approved by the Underwriter's Laboratorles,bic., or other competent testing agency acceptable to the Mane Safety and Health Administration.
56.4-25 Mandatory. Effective February
56.4-30 through 56,4-32 (Reserved]
56.4-33 Mandatory, Valves on oxygen
and acetylene tanks shall be kept closed
When the contents are not being used.
56.4-34 jResex-vedj
56.4-35 Mandatory. Before any heat is
applied to pipelines or containers WhIch have contained flammable or combusti.
ble substances, they shalibe drained, yentUated, thoroughly cleaned of residual
sithstances and filled with either an Inert
gas a where compatible, flued with Water,
56.4-36 through 56.4-38 (Reserved)
56.4-3M Mandatory. Effective Febnj-
817 13, 1980, storage buildings or room.s
in which aammable or combustible liq-
uids or other flammable matezlals are
stoxed and which are Within iOO feet of
whereminers nonnally work shall be well-
ventilated and constructed of materials
having a fire-resistance rating of no less
than one Cl )hour as tested under the ap-
propriate National Fire Protection Asso-
clauou (NFPA) fire-resistance testor under
a testofanotherappyovedtestjng agency,
56.4-39B Mandatory. Emergency Are fighting plans in combination with evacuation and rescue plans shall be estab-
lished and coordinated with available fire
fighting lighting
organizations, Emergency fire drills shall be held f each shills
at least once every six C6) months.
13, 1980, whenever fire hydrants are used, they shall be provided with
58.4-390 through 56.4-39Z jReservedj 56.4-40 Mandatory. Fire alarm systems
Ca) Uniform fittings; Cb) Readily available wrenches or keys to open the valves; and
shall be provided eratirig condition
and maintained or adequate fire
in opalarm
procedures shall be established to warn
Cc) Readily available adapters that connect hydrant fittings to the hose equipmentofloeni fire departments.
56.4-26 Mandatory. Water pipes, valves, outlets, hydrants, and hoses designated
promptly all persons endangered by a flre.
56.4-41 Mandatory. Every building or
structure where persons normally work
shall be provided with exits sufficient permit the prompt escape of persons
itno
for fire fighting purposes shall be In- case of Ike.
spected every 90 days and tested an-
nualiy.
56.4-42 through 56.4-46 Ifleserved) 56.4-47 Mandatory, Belt conveyorE shall
56.4-27 Mandatory. Whenever self.propelled mobile equipment is used, such
be equipped with a safety switch capable ofautomaticajjystoppjng the thivepulley
equipment shall be provided with a suit- in the event of excessive slippage of the
able fire extinguisher readily accessible to the equipment operator.
belt, where ignition of the belt could create a hazard to personnel. When it Is nec
56.4-28 Mandatonj. Welding, cutting, essary to operate the conveyor while
axe welding or soldering shall be performed by a competent person.
temporarily by-passtng the safety switch or any automatic function of the switch,
56.4-29 Mandatory. When welding or a person shall attend the belt at the drive
cutting, suitable precautAonsshall be taken pulley.
to ensure that smoldezing metal or sparks do not result in a fire. Fire extinguishing equipment shall be Immediately avail.
56.4-48 Mandatcnj. All employees shall be Instructed at least once each calendar year on fire alarm signals and applicable
able at the site.
Procedures to be followed in case of fire
84
Chapter 1Mine Safety and Health Administration
or other emergency. Records of instruction shall be kept for 2 years.
56.4-49 (Reservedl
55.5 Air QUaliIy and physical agents.
Am Quarn
56.5-1 Mandatory. Except as permitted by t 56.5-5:
Except as provided in paragraph (b), the exposure to airborne contaminants shall not exceed, on the basis of a time weighted average, the Uresholdlimit values adopted by the American Conference of Govemmentai Industrial Hygienists, as set forth and explained in the 1973 edition of the Conference's publication. entlUed "mv's Threshold Limit Values for Chemical Substances in Workroom Air Adopted by ACGIH for 1973," pages I through 54, which are hereby incorporated by reference and made aparthereof. This publication may be obtained from the American Conference of Governmental Industrial Hygienists by writing to the Secretary-Treasurer, P.O. Box 1937, CincInnati, Ohio 45201, or may be examined in any Metal and Nonmetal Mine Safety and Health District or Subdistrict Office of the Mine Safety and Health Adminis-
tration. Excursions above the listed
thresholds shall not be of a greater magnitude than is tharacterzed as pennlsslble by the Conference.
The 8-hour Ume-welghted average airborne concentration of asbestos dust to which employees are exposed shall not exceed 2 fibers per milliliter greater than 5 microns in length, as determined by the membrane rnter method at 400-450 mag' niftcation (4 mIllimeter objective) phase contrast illumination. No employeesshall be exposed at any time to airborne con centratlons of asbestos Fibers in excess of 10 fibers longer than 5 mIcrometers. per
milliliter of air, as detemined by the
membrane Wter method over a minimum sampling time of IS minutes. "Asbestos" isa generic terni for a number of hydrated silicates that, when crushed or processed. separate into flexible fibers made up of fibrils. Although there are many asbestos
minerals, the term "asbestos" as used
herein is limited to the followlngminerals: chrysotile, amosite, crocidolite, anthophylite asbestos, tremolite asbestos, and actinolite asbestos.
Employees shall be withdrawn from areas where there is present an airborne contaminant given a "C" designation by the Conference and the concentration exceeds the threshold limit value listed for
that contantiant. 56.5-2 Mandatory. Dust, gas, mist, and
fume surveys shall be conducted as frequenfly as necessary to determine the ad,equacy of control measures.
56.5-3 Mandatory. Holes shall be colland and drilled wet, or other efflcient dust control measures shall be used when
drilling non-water-soluble material. Effl cientdustcontipl measures shall be used when dWng water-soluble materials.
56.5-4 Ifleservedi 56.5-5 Mandatory. Control of employee exposure to harmful airborne contaminants shall be, insofar as feasible, by pre-
vention of contamination, removal by exhaust ventilation. or by dilution with uncontaminated air. However, where accepted engineering control measures have not been developed or when necessary by
the nature of work involved Cfor example, while establishing controis or occasional entry into hazardous atmospheres to perform malntenajice or investigation), employees may woilc for reasonable periods of time In concentrations of airborne containinants exceedtng permissible levels ft they are protected by appropriate respiratory protectIve equiprnenL Whenever respiratory protective equipment is used a progTam for selection, maintenance, training, fitting, supervision, cleaning, and use shall meet the following minimum requirements:
(a) Mine Safety and Health Administralion approved respirators which are ap-
-
plicable and suitable for the purpose
intended shall be fUrnished, and employees shall use the protective equipment in accordance with trainlngand instruction.
Cb) A respirator program consistent with the requirements of ANSI Z8&2-1969,
published by the American National Standards Institute and entitled "American National Standards Practices for
Respiratory Protection ANSI Z88.2-1969," approvedAugust 11, 1969, which ishereby
incorporated by reference and made a part hereof. This publication may be obtained from the American National Standards Institute, Inc., 1430 Broadway,
New York, New York 10018, or may be examined in any,Metal and Nonmetal Mine Safety and Health District or Subdistrict
85
Title 30Mineral Resource,
Office of the Mine Safety aiid Health
AdminIstration. Wflen respiratory protection is used
In atmospheres Immediately harmful to life, the presence of at least one other person with backup equipment and rescue capability shall be required In the event of failure of the respiratory equipment
565-li Ma'idatory. The following chemcaI substances shall notbe used orstored except by competent persons under laboratory conditions approved by a nationafly recognIzed agency acceptable to the Secretary.
(a) Carbon tetrachloride
Wi Phenoi1 (c 4-Nitroblphenyl,
Aipha-naphthy}amine, 4.4-Methylene Bus (2-ehioroanjilne) (U Methyl-chioromethyl ether. (g) 3,3 Dlchlorobenzldine, (in Bis (chloromethyl) ether. (I) Beta-napthylamine, U) Benzidine, (k) 4-Aminodiphenyl, (I) Ethylenelmine, (m) Beta-Propiolactone, In) 2-Acetylaminoiluorene, (0) 4-Dlmethylamlnobenzene. and (p) N-NitroodimethylamIne. 56.5-? through 56.5-9 (Reserved! 56.5-lu Mandatory. $Illcasancj,or other materials containing more that 1 percent free silica, shall not be used asan abrasive substance In abrasive blasting cleaning operations Without requiring MI-flow respiratory protection, or equIvalent, to all exposed person& 56.5-11 through 56.5-49 iReservedi
- ---._ -PHVSICALAOT*ns-
-
56.5-SO Mandatory. (a) No employee shall be permitted an exposure to noise In excess of that specified in the table be. low. Noise level measurements shall be made using a sound level meter meeting specifications for type 2 meters contained In American National Standards Institute (ANSI) Standard Sl.4-j9I, "Gen.
eral Purpose Sound Level Meters
approved April 2?. 1971, which is hereby incorporated by reference and made a part hereof, orby a dosimeter with similar accuracy. This publication may be ob-
tained from the American National
Standards Institute. Inc.. 1430 Broadway,
New York. New York 10018. or may be exarnined In any Metal and NonnletaJ Mine
Safety and Health District or Subdistrict Office of the Mine Safety and Health Administration
PERMI88IOLt Noiss ExposuREs
Duraaonper day, flour., of exposure
B
6
4
3 2 1
Sound level
EISA. slow
response 90
92
95 97
I00
302
or less
105
lb
115
No exposire sball exceed 115 dBA. Impact or impulstve noises shall not exceed 140 dB. peak sound pressure level.
Non. When the daily noise exposure is composed of two or more periods of noise exposure at different levels, their corn. bined effect shall be considered rather than the lndftjduaJ efrectofeach
If the stun
(Cftj+ IC./Z)+.
exceeds unity, then the mixed exposure shall be consIdered to exceed the permissible exposure. C indicatesthe total time of exposure at a specified noise level, and 7', IndIcates the total time ot exposure permitted at that level. Interpolation between tabulated values may be deter. mined by the following formula:
Log T=6.322-O.0602 SL
Where Tis the time in hours and Skis the sound level In dBA.
(b) Wizen employees' exposure exceeds that listed In the above table, feasible ad. mlnlstratjve or engineering controls shall be utilized. If such controls fail to reduce exposure to within permissible Ievels.per. sonal protection equipment shall be provided and used to reduce sound levels t0 withip the levels of the table.
56.6 Explosives. The term "explosives" as used in this
* 56.6 includes blastIng agents. The standards in this sectIon In which the
86
Chapter Mine Safety and Health Administration
term "explosives" appears are applicable to blasting agents (as well as to other explosives) unless blasting agents are ex-
pressly excluded.
this section or a safe dIstance from the facilities under repaIr where they shall be properly guarded and protectea until the repairs have been completed and the materials have been returned to storage
STORAGE
within the facilities.
5&6-i Mandatory. Detonators and explosIves other than blasting agents shalt be stored in magazines.
56.6-2 Mandatory. Detonators shall not be stored in the same magazine with ex-
fl oslves.
56.6-3 and 56.6-4 jReservedj 56.6-5 Mandatory. Areas surrounding magazines and facUlties for the storage of blasting agents shall be kept clear of rubblsh. brusti. dry grass, or trees (other than live trees 10 or more feet tall), for a dis. tancenotless than 25Jetin aiidirections, and other unnecessary combustible materials br a distance of not less than 50
feet 56.0-6 IReservedi 56.6-? Mandatory. Explosives, detona-
tors, and related matezials such as safety fuse and detonatIng cord shall be:
Stored in a manner to facilitate use
of oldest stocks first. Stored accordIng to brand and grade
in such a manner as to facilitate identi-
ficaton. Stored with theIr top sides up.
Cd) Stacked in a stable manner but not
more than eight (8) feet hIgh. 56.5-S Ma*datory. Ammonium nitrate-
fuel oil blasting agents shall be physically separated from other expiosives, safety
fuse, or detonating cord stored in the same magazine and in such a manner that oil does not contaminate the other explo.
56.6-13 through 56.6-19 IReservedi 56.6-20 Mandatory. Magazines shall be:
Located in accordance with the current American Table of Distances for Storage of Explosives.
Detached structures located away from powerlines. fuel storage areas, and other possible sources of lire.
Constructed substantiaUy of noncombustible material or covered with lire-
resistant material. Reasonably bultet resistant.
(el Electrically bonded and grounded if constructed of metal.
(1) Made of nonsparklng materials on
the insIde, including floors. Provided with adequate and effec-
t'wely screened ventilatIon openings near the floor and ceiling.
Kept locked securely When unat-
tended. Ii) Posted with suitable danger signs so
located that a bullet passing through the face of a sigu wIll not strike the magazine.
(j)Used exclusively for storage of explosives or detonators and kept free of all extraneous materials.
(k) Kept clean and dry In the interior, and in good repaIr.
(l)tjnheated. unless heated in a manner that does not create a fire or explosion haz*rd. Electrical heating devices shall not be used inside a magazine.
566-21 through 56.6-39 (fleservedl
sives, safety fuse, or detonatIng cord. -
ThANspoRTATIotJ
56-6-9 IReservedi 56-6--JO JEeserved] 56.6-il Mandatory. Containers of eR plosives, blasting agents, and detonators
shall be closed while being stored. 56S-12 Mandatory. Prior to tnterior re
pair of facIlities for storage of explosives, IncludIng btastthg agents. all materials stored within the facility shall be removed and the Inteflor cleaned. Prior to the exterior repair of such facilities, all matedais stored withIn the facility shall be removed if there exists a pass%bllity that
such repairs may produce a spark or
flame. The explosives removed from storage tacifiues to be repqired shall be placed either In other storage facilities appropriate for the storage of such materials under
566-40 Mandatory. Explosives and detonators shall be transported n separate vehicles unless separated by 4 tnches of hardwood or the equivalent
55.6-41 Mandatory. When explosives and detonators are hauled by trolley locomotive, covered, electrically-insulated care shaU be used.
55.6-42 Mandatory. Self-propelled vehicles used to transport explosives or det onators shafl be equipped with suitable fire extinguishers.
56.6-43 Mandatory. Vehicles containing explosives or detonators shall be posted
with proper warning signs. 56.6-44 Mandatory. When vehicles con-
taining explosIves or detonators are
81
Title 30-Mineral Resources
parked, the bralcesshaU beset, the motive
UsE
power stiut off, and the vehicles shafi be
blocked securely against rolling 56.6-45 MandatoTy. Vehicles containing
ex,JoivesordetonatOrsShH not be taken
to a repair garage or shop for any purpose. 56.6-46Mandat011/. Vehicles containing
explosives detonators shall be main tamed in good condition and shall be op-
erated at a sate speed and in accordance with an safe operating practices.
56.6-47 Mandatory. Vehicles used to transport explosives, other than blasting agents, shall have substantially constructed bodies, no sparking metal ex posed in the caigo space, and shall be equipped with suitable sides and tail gates; explosives shall not be piled higher
than the side or end enclosures. 56.6-48 Mandatory. Explosives and
blasting agents shall be transported without undue delay, and over routes and at times that expose a minimum number of
persons.
50.6-49 IReservedi 56.6-50 Mandatory. Other materials or supplies shall not be placed on or in the cargo space of a conveyance containing explosives, detonating cord or detona-
tors, except for safety fuse and except for properly secured, nonsparking equipment used expressly in the handling of such explosives, detonating cord or detonators.
56.6-90 Mandatory. Persons who use or handle explosive or detonators shall be experienced men who understand the hazards Involved; trainees shall do such work only under the supervision of and in the immediate presence of experienced
men.
56.6-91 Mandatory. Blasting operations shall be under the direct control of authorized persons.
56.8-92 Mandatory. Damaged or deteriorated explosives and blasting agents shall be destroyed in a sate manner under
the Instructions of the explosives or blasting agent manufacturer or Its designated
agent, 56.8-93 Mandatory. Boreholes shall be
cleared of obstructions before charging. 56.6-94 Mandatory. Roles to be blasted
shall be charged as near to blasting time as practical and such holes shall be blasted as soon as possible alter charging has
been completed. In no ease shall the time
elapsing between the completion of
charging to the time of blasting exceed 72 hours unless prior approval hag been ob tamed from the Mine Safety and Health Admtnist.ration.
56.t-95 (Reservedj
f,6.6-96 Mandatory. Rxplos%ves shalt be
kept separated from detonators until.
charging Is started.
5B.6-51 Mandatory, Explosives or det 56.6-97 Mandatory. Primers shall be
onators shall not be transported on lo- made up only at the time of use and an
comotives.
close to the blasting area as conditions
56.6-52 [Reservedj
allow.
56.8-53 Mandatory. Only the necessary 56,6-98 Mandatory.
attendants shall ride on or in vehicles con
Primers containing a detonatorshan
taming explosives or detonators.
be prepared with the detonator contained.
56.6-54 Mand,atory. Explosives or det- securely and complety within the ex -
onators shall not be fransported on man plosive charge or within a suitable tunnel
trips.
or cap well.
56.6-55 (Reservedj
'When using detonating cord to ini-
56.6-56 Mandatory. Substantial non- tiate another explosive, a connection shall
conductive containers shall be used to be prepared with the detonating cord
carry explosives to blasting sites.
threaded through, attached securely to,
56.a-57 Mandatory. Nonconductive or otherwise in intlinate contact with the
containers with tight-fitting covers shall explosive charge.
be used to transport or carry capped fuses
and electric detonators to blasting sites. 56.6-58 through 56.6-84 (Reservedj 5.6-e5 Mandatory. Vehicles containing
detonators or explosives, other than blasting agents, shail not be lea unattended except in blasung areas where
loading or charging Is In progress. 58S-o through 56.6-89 [Reserved]
56.6-99 Mandatory. Only wooden or. other nonsparking implethents shall be used to punch holes in an explosive cartridge.
55.6-100 Mandatory. Tamping poles shall be of wood or other material acceptable to the Mine Safety and Health Admlntstratfon. Couplers of tamping poles shall be of nonsparking materials.
88
1
Chapter i-MIne Safety and Health Administrotion
56.6-101 Mandolonj. Tamping shall not be done directly on a primer.
56.6-IO2hfandatory. Unused explosives and detonators shall be moved to a safe location as soon as charging operations are completed.
56.6-103 Mandatory. Areas in which
charged holes are awaiting firing shall be guarded, or barricaded and posted, or flagged against unauthorized entry.
56.6-104 Mandatory. When safety fuse has been used, men shall not return to mtsflred holes for at least 30 mInutes.
56.6-105 Mandatory. When electric blasting caps have been used, men shali
not return to mjsflred holes for at least 15 minutes.
56.6-106 Mandatory. Faces and muck piles shall be examined by a competent person for undetonated explosives or blasting agents and any undetonated explosives or blasting agents found shall be disposed of safely.
56.6-107 Mandatory. Holes shall not be drilled where there is danger of Intersecting a charged or misfired hole.
56.6-103 Mandatory. Fuse and Igniters shali be stored in a cool, dry place away from oils or grease.
56.6-Io9Mandatory. Safety fuse, igniter cord, and .detonating cord shall not be
used If they have been kinked, bent
sharply, or otherwise damaged.
56.6-110 Mandatory. Fuses shall be cut and capped in safe, dry locations posted with "No Smoking" signs.
56.6-111 Mandatory. BlaztJng caps shall be crimped to fuses only with implements designed for that specific purpose.
56.6-112 Mandatory. The burning rate of the safety fuse In Use at any time shall
be measured, posted In conspIcuous 10cattons, and brought to the attent1on of all men concerned with blasting.
50.6-113 Mandatory. When firing from
I to 15 blastholes with safety fuse ignited individually using handheld lighters, the (uses shall be of such lengths to provide the minimum burning time specifled in the following table for a particular size round:
Number o)'hole: inaTound
I
2-5
6-10............
11-35
Minimum bumng Ume, minutes 2 2 3
5
In no case shall any 40-second-per-foot
safety fuse less than 36 Inches long or any 30-second-perfoot safety ftise less than48 inches long be used.
56.6-114 Mandatory. At least two men shall be present when lighting fuses, and no man shall light more than 15 Individual fuses. If more than 15 holes per man are to be flied, igniter cord and connectors or electric blasting shall be used.
56.6-115 Mandatory. AM detonating cord knots shall be tight and all connections shall be kept at right angles to the trunklines.
SS-IIQ Mandatory. Fuse shall be Ignited with hot-wire lighters, lead spittas, Jgnita cord, or other such devices designed for this purpose. Carbide lights shall not be used to light fuses.
56.6-Il? Mandatory. Fuse shall not be ignited before the primer and the entire charge are securely in place.
.56.6-uS Mandatory. When using safety fuse, where fly rock might damage unlit or burning fuses, timing shall be such that aU fuses are burning within the holes before any hole detonates.
56.6-119 Mandatory. Electric detonators o( different brands shall not be used
in the same round. 56.6-120 Mandatory. Except what being
tested with a blasbng galvanometer: E!ecttic detonators shall be kept
shunted until they are being connected to the blasting line or wired into a blasting
round. Wired rounds shall be kept shunted
until they are being connected to the
blasUng line. Blasting lines shall be kept shunted
until immediately before blasting. 56.6-121 Mandatory. When blasting
electrically a blasting galvanometer, or other instrument that Is specthcally de signed for testing blasting circuits, shall be used to test
(a) In surface operations: ContInuity of each electric blasting
cap In the borehole prior to the addition of stemmltg.
Resistance of individual series orthe resistance of multiple balanced series to be connected in parallel prior to their con nection to the blasting line.
Continuity of baztIng lines prior to the connection of electric blasting cap se
des. Total blasting circuit resistance prior
to connection to the power source.
89
Title 30-Minmial Resources
(b) rn underground operations:
onators to be tired and for the type of cir-
ContinuIty of each electric blasting cuits used.
cap series.
56,6-132 Mandatory. Delay cons
Continuity of blasting lines prior to shall be treated and handled with the
the connection of electric blasting caps. same safety precautions as detonators.
56.6-122 Mandator!,. Permanent blast- 56.6-133 Mandatory. If any part of a
ing lines shall be properly supported, insulated, and kept in good repak.
blast's connected in parallel and ts to be initiated from powertines or iighting cir'
56,6-123 Mandatory. When electric det- cuits, the time o(curTent flow shall be lim-
onators are used, chargingshall be stopped Immediately when the presence of static electricity or stray currents Is detected: the condition shall be remedied before charging Is resumed.
ited to a maximum of 25 milllseconth by incorporating an arcing control device in the blasung circuit or by interrupting the
circuit with an explosive charge attached to one or both lead lines and initiated by
56,6-124 Mandatory. When electric detonators are used, charging shal1 be sus pended In surface Mining, shalt sinkhig. and tunnding and men withdrawn to a
sare location upon the approach of an electrical storm.
56,6-125 Mandatory, If branch circuits are used when blasts are fired from power circuits, safety swttcbes located at sale distances from the blast areas shall be provided in addition to the main blasting switch.
a zero-delay electric blasting cap. 56.6-134 Mandatory. Toots used for
opening metal or nailed wooden containers of explosives or detonators shall be of nonsparking materials.
56.6-135 Mandatory. Holes shall not be coflared in bootlegs.
566-136 Mandatonj. Black powder shall not be used (or blasting except when a desired result cannot be obtained with
another type of explosive such as in quarrying certain types of dimension stone,
58.6-126 Mandatory. Electric power distribution circuits shall be de'enex-glzed within 50 feet of boreholes containing
56.6-13? Mandatory. In the use of black blasting powder:
(a) Containers shall not be opened in, or
electric blasting caps which can be InlU- within 50 feet of, any magazine; within
ated by conventional power sources or extraneous eeetr1oty except that such
any building in which a fueI-flred or exposed-element electric heater is In oper-
circu its need not be de'energized between 25 and 50 feet of such boreholes when
stray current tests, conducted as Ire. quently as necessary, measure a maxi-
ation; where electrical or incandescent particle sparks could result in powder ig-
nition; or withm 50 feet of ally open flame.
(b) Granular powder shall be trans-
mumstray currentless than 0.05 amperes ferred from containers only by pouring.
through a one-ohm resistor measured at (c) Spins or gnnular powder shall be
the location of the electric blasting cap. cleaned up promptly with nonsparklng
56.6-127 Mandatonj. Blasting switches equipment; contaminated powder shall
shall be locked In the open position, ex- be put Into a container of water and its
cept when closed to fire the blast Lead content disposed of promptly after the
wires shall not be connected to the blast-
granules have disintegratec, or the spill
Ing switch until the shot is ready to be area shall be flushed wIth a copious
tired. amount of water to completely disinte-
56.6-128 Mandatory. The key or other grate the granules.
control to an electrical firing device shaft be entrusted only to the person designated to fire the round or rounds.
56.6-129 Mandatory. Electric circuits
(d) Containers of powder shall be kept securely closed at all times other than when the powder is belngtransferred from or into a container.
from the blasting Switches to the blast area shaft not be grounded,
Ie)ContainersoIpowder transported by vehicles shall be in a wholly enclosed
air56g,a6p-1s3h0aMll abnedaptroorvyi.dAetdlebaesttwae1e5n-ftohoet blasting circuit and the electric power
Source.
cargo space. (U Misfires shall be disposed of by: (I)
washing the stemming and powder charge from the borehole, and (2) removal and
58.6-131 Mandatory, Powersources shaM be suitable for tile number of electric det-
disposal of the ftftttator as a damaged explosive.
90
Chapter 1-Mine Safely and Health Mministrution
(g) Boreholes of shots that Ore but fall power conductors, pipelines, railroad
to break or rail to break properly, shall tracks, or withIn 20 feet of bare power-
not be recharged for at least 12 hours.
lines. They shall be protected from sources
56.6-138 Mandatory. Explosives or of static or other electrical contact.
biasting agents shall not be loaded into 56.6-163 Mandatory.The double-trunk-
drilled or sprung holes that could result line or loop system shall be used In det-
-
in jremature detonation from heat.
onating cord blasting.
56.B-laflMandatOlY. Blasting areas shall 56.6-184 Mandatory. Trunklines, in
not be re-entered alter firing until con- multiple-row blasts, shafl make one or
centratIons of smoke, dust, and fumes more complete loops, with crossties behave been reduced to safe limits as re- bween loops at Intervals of not over 200
quired in, and determined by, mandatory feet.
standards 56.5-1 and 56.5-2, respectively. 56.6-140 Manajory. Blasting circuits
and electric blasting caps (which are ca-
56.6-165 IReservedi 56.6-I 66 [Reservedl 56.6-167 IReservedi
pabie of being initiated by conventional 56.6-168 Mandatory. Misfires shall be
power sources) shall be protected from reported to the proper supervisor and
sources of extraneous electricity.
shall be dtsposed of safely before any
56.6-141 (Reservedl
other work is performed in that blasting
56.6-442 MandatorY. Explosives or area.
blasting agents shall not be loaded into boreholes through or with either drill
56.6-169 thrcugh 56.6-189 (Reservedl
stem equipment or other devices which could be extracted while containing explosives or blasting agents. The use of
SENSITIZED MhOjONRIM NrrRAtE BLASTIN6
An stirs
loading hose, collar sleeves or collar pipes All of the standards n this 56.6 in
is permitted. 56.6-143 through 56.6-158 (Reserved)
which the term "explosives" appears are applicable to blasting agents (as well as
56.6-159 Mand atoTy. Powder chests shall
be: Substantially constructed of nonsparking material on the inside.
Posted with suitable warning signs.
to other explosives) unless blasting agents are expressly excluded,
5566.6.6-I-OlfUl Mtharonudgahio5T6y.5. -W19h2erIegepsneervuemda) ttc loading is employed, before any type of
Located out of the blast area and out blasting operation using blasting agents
of the line ofblastS. (d)Emptledand the%rcontentsretutUed
to the main magazine at the end of each
is put U,to effect, an evaluation of the potenual hazard of static electricity shall be
made, Adequate steps, including the
shift uniess the powder chest is located groundinganci bondIng of the conducthve
within the area continually attended by parts of pneumatic loadIng equipment,
employees during shift changes.
shafl be taken to eliminate the hazard of
(e) Separate for detonators and explo- static electricity before blasting agentuse
sives unless separated by 4 inches ofhard- is commenced,
wood or the equtvaient. (I) Kept locked when unattended. 56.6-160 MandatOry. Ample warning
56.6-194 Mandatory. Pneuinattc loading equipment shall not be grounded to waterlines, air lines, ra'its, or the perma-
shall be given before blasts are fired. All nent electrical grounding systems,
persons shall be cleared and removed from the blasting area unless suitable
56.6-195 Mandatory. Hoses used in con-
nection with pneumatic loading ma-
blastIng shelters are provided to protect chines shall be of the serniconductive
men endartgeredby concussion or flyrock type, having a total resistance low enough
from blasting. 56.6-161 MandatoTy. If explosives are
to pentilt the dissipation of static electricity and 111gb enough to limit the flow
suspected ofbuming in a hole, all persons of stray electric currents to a safe level,
in the endangered area shall move to a Wire-countered hose shall not be used be-
safe location and no one shall return to cause of the potentla] hazard from stray
the hole untll the danger has passed, but electric currents,
in no case within i hour. 56.6-162 MandatorY. Lead wires and
56.6-196 anci 56,6-197 Reserved1 56,6-I98Mandatory, Plastic tubesshail
blasting lines shall not be strung across not be used as hole liners if blasting
91
Title 30-Minard Resources
agents are loaded pneumatically intoholes containing an electric detonator.
56.6-199 Reserved]
56.6-200 Mandatory. Vehicles Used to transport blasting agents shall have substantlally constructed bodies, no zinc or copper exposed in the cargo space and shall be freely vented. Blasting agents shall not be piled higher than the side or end enclosures of openbody vehicles. If
an enclosed screw conveyor is used to dis charge blasting agents from the vehicle the conveyor shall be protected against
excessive Internal pressure and excessive frictional heat
56.6-201 through 56.6-249 fReservedi
563-10 Mandatory. In the event of power
failure, drill controls shall be placed in the
neutral position until power Is restored.
56.7-11 Mandatory. The drill stem shall
be resting on the bottom of the hole oron
the platform with the stem
mast before attempts
secured to the
are made to
straighten a crossed cable on a reel.
56.7-12 Mandatory. While In operation,
drills shall be attended at all times.
56.7-13 Mandatory. Drill holes large
enough to constitute a hazard shalt be covered or guarded.
56.7-14 through 56.7-17 (Reserved;
56.7-18 Mandatory. Men shall not hold
the drill steel while collaring hole s, or rest
MiaCsrLANEoua
56.6-250 Mandatory. Smoking and open flames, except for the use of suitable de. vices for igniting safety fuse or the use of approved heating devices, shill not be permitted within 50 feet as measured by the line of sight of explosives, blasting agents, or detonators or within 25 feet
when out of line of sight and separated by permanent noncombustible barriers in
their hands on the chuck or centralizer while drilling.
56.7-49 (Reservedj
56.7-20 through 55.7-49 1 Reservedl
56.1-50 Mandatory. Receptacles or racks
shall be provided for drill stored or canled on drills.
steel
and
tools
55.1-SI Mandatory. To prevent injun
toperaonnel, tools and other objects shall not be left loose on the mast or drill platform.
underground active workings. 56.7 DrilUng.
dr5il6l.1to-5r2n-Mandatory. Persons shall not
(a) PosItions which hInder their aaess
56.7-1 fReserved]
to the control levers;
56.7-2 Mandatory. Equipment defects affecting safety shall be corrected before
(bY Insecure footing or Insecure staging;
Or
the equipment is used.
(c) Atop equipment not suitable for
56.7-3 Mandatory. The drilling area shah drilling.
be inspected for hazards before starting 56.7-53 Mandatory. Before hand.held
the drilling operations.
drills are moved from one working area to
50.7-4 Mandatory. Men shall not be on a mast while the drillbit is tn operatjoa
another, air shall be turned off and bled from the hose.
unless they are provided with a safe plat-
56.7-64 through 56.7-100 IReselved]
form from which to work and they are required to use safety belts to avoid failing.
* 56.8 Rotary jet piercing.
56i-5 Mandatory. Drill crews and 0th. se.g-i Mandatory. Jet piercing drills ers shall stay clear of augers or drill stems shall be provided with-
that are In motion. under or step over
Paemrsoovninsgshsatellmnootrpaasus
geT.
(a) A system to pressurize the equip-
ment operator's vided; and
cab,
when
a
cab
Is
pro-
567-6 and 56.1-7 tReserveci] 56.7-S Mandatory. When a drill is being
(bY A protective cover over the flow Indicator.
oxygen
moved (rum one drilling area to another,
drill steel, tools, and other equipment
shall be secured and the must placed a safe position.
In
56.7-9 Mandatory. If a drill helper . siMs the drill operator during movement
of a drill to a new location, the helper shall
be in sight of, or in communication the operator at all times.
With,
56.8-2Manth2tory. Safety chains or other suitable lacking devices shall be Provided across connections to and between high pressure oxygen hose lines oflinehinstde diameter or larger.
5&8.-3 Mandatory. A suitable means of protection ahail be provided for the em pioyee When lighting the burner.
56.8-4 Mandatory. When rotary jet
92
-Chapter.l---Mine Safety and Health Adi&nistration
piercing equipment requires refueling at locations other than fueling stations, a system for fueling without spillage shall be provided.
56.8-S Mandatory. Men shall notsmoke and open flames shall not be used In the vicinity of the oxygen storage and supply lines. Signs warning against smoking and open flames shall be posted in these areas.
56.8-6 Mandatory. The oxygen intake coupllngonjetpierclngdrlllsshallbe constructed so that only the oxygen hose can be coupled to It
56.8-7 Mandatory. The combustion
chamber ofa jet drill stem which has been sitting unoperated In a drill hole shall be flusfled with a suitable solvent after the stem Is pulled up.
56.9 Loading, hauling, dumping.
56.9-I Mandatory. Self.propelled equipmentthatisto be used during a shift shall be inspected by the equipment operator before being placed in operation. Equip ment defects affecting safety shall be re
ported to, and recorded by the mine
operator. The records shall be maintained at the mine or nearest mine office for at least 6 months from the date the defects are recorded. Such records shall be made available for inspection by the Secretary
of Labor or his duly authorized repre seittative.
56.9-2 Mandatory. Equipment defects
affecting safety shall be corrected before
the equipment Is used. 56.9-3 Mandatory. Powered moblle
equipment shall be provided with adequate brakes.
56.9-4 iReservedi 56.9-S Mandatory. Operators shall be certain, by signal or other means, that all persons are clear before starting or moving equipment 56.9-6 Mandatory. When the entire length of a conveyor is visible from the starting switch, the operator shall visually check to make certain that all per sons are in the clear before starting the conveyor. When the entire length of the conveyor is not visible from the starting switch, a positive audible or visual warn ingsystem shall belnstalled and operated to warn persons that the conveyor will be started. 56.9-7 MandatOry. Unguarded convey ors with walkways shall be equipped with
emergency stop devices or cords along their full leng&
56.9-8 iReservedl 56.9-9 Mandatory. Operators shall sisnd warning before starting trains and when trains approach crossings, other trains on adjacent tracks, persons, and any place where visIon Is obscured.
56.9-10 Mandatory. Equipment opera. tors' cabs shall not be equipped, altered or otherwise modified in a manner which Impairs operating visIbIlity.
56.9-il Mandatory. Cab windows shall be of safety glass or equivalent, In good
condition and shall be kept clean. 56.9-12 Mandatory. Cabs of moblle
equipment shall be kept free of extra.
neolls materials. 58.9-13 gndato1y. Adequate back.
stops or brakes shall be installed on in cllnedconveyor drive units to prevent conveyors from running in reverse ifs han. ai-d to personnel would be caused.
56.9-14 MandatorY. No person shall be permitted to ride a power-driven chain, belt, or bucket conveyor, unless the belt Is specifically designed for the transpor. tatlon of persons.
56.9-IS Mandatory. Unless the operator is otherwise protected, slushers in excess of 10 horsepower shall be provided with backlash guards. All slusliers shall be equIpped with rollers, and drum covers, and anchored securely before slushing operations are started.
56.9-16 mandatory. Roadbeds, rails, joints, switches, frogs, and other trackage elements on railroads subject to the con trol of the operator shalt be designed, installed and maintained in a safe manner consistentwith thespeed and type of hau-
lage. 55.9-17 MandatOry. Equipment oper-
ating speeds shall be consistentwlth con ditions of roadways, grades, clearance, visibility, traffic, and the type of equip-
mentused.
56.9-18 IReservedl 56.8-19 MandatOr?], flack guardralis, lead rails, and (rags shall be protected or blocked so as to prevent a person's loot
from becoming wedged. 56.9-20 Mandatory. Positive-acting stop-
blocks, derail devices, track skates, or other adequate means shall be Installed wherever necessary to protect persons from runaway or moving railroad equip-
ment.
56.9-21 IReserved]
93
Title 30-Mineral Resources
56.9-22 Mandatory. Berms or guards bank or rib; and the bucket or blade low.
shall be provided on the outer bank of ered to the ground to prevent movement.
elevated roadways. 56.9-23 Mandatory. Trackless haulage
56.9-38 IReservedJ 56.9-39 Mandatory. Men shall not get
equipment shall be operated under power on or off moving equipment, except that
control at all times.
trainmen may get on or off of slowly mov-
56.9-24 Mandator!!. Mobile equipment ing trains.
operators shah have full control of the 56.9-40 Mandatory. Men shall not be
equipment while ft Is in motion.
transported:
56.9-25 Mandatory. Dippers, buckets,
In or On dippers, forks, clamshells,
loading booms, or heavy suspended loads beds of trucks unless special provisions
shall not be swung over the cabs of hau- are made (or their safety, or buckets ex-
lage vehicles until the drivers are out of cept shaft buckets.
the cabs and in safe locations, unless the
On top ofloaded haulage equipment.
trucks are designed specifically to protect Ic) Outside the cabs and beds ofmcblle
the arivers from falling materiaL
equipment, except trains.
56.9-26 Mandatory. A quick-close type
Between can of trains.
air valve shall be provided on each piece
In conveyances equipped with un-
of pneumatic-powered loading, hauling, loading devices unless means are pro-
and dumping equipment The valve shall vided topmventacctdent& startingof the
be closed except when the equipment is unloading mechanism.
being operated.
56.9-41 Mandatory. Only authorized
56.9-27 Mandatory. When an Operator persons shall be permitted to tide On
M present, men shall notify him before trains or locomotives and they shaji ride
etting on or oltequipment.
in a safe position.
56.9-28 Mandatory. Switch throws shall 56.9-42 Mandatory. Rocker.bottom or
be installed so as to provide adequate bottom-dump rail cars shall be equipped
clearance for switchmen.
with locldng devices.
56.9-29 lEeservedi
56.9-43 IReserved]
56.9-30 Mandatory. Men shall not work
Or pass under the buckets orbooms of
56.9-44 tReserved] 58.9-45 Mandatory. Equipment cC'hlch
'oaders in operaflon.
is to be hauled shall be loaded and pro-
56.9-31 Mandu tory. When traveling be. tected so s to prevent sliding or spillage.
tween work areas, the equipment shall be 56.9-46 Mandatory. Backpoling of trol-
secured in the travel position.
leys shall be avoided wherever possible;
56.9-32 Mandatory, flippers, buckets, but when necessary, backpoling shall be
scraper blades, and similar movable parts done only at slow speeds.
Shall be secured or lowered to the ground 56.9-47 Mandatory. Parked railcars, un
when hot in use.
less held effecLively by brakes, shall be
56.9-33 [Reserved)
blocked securely.
56S-34 Mandatory. Haulage cquipment- 56.9-48 Mandatory. Railroad cars with
sball be loaded in a manner to minimize braking systems, when in use, shall be
spillage during haulage.
equipped with effective brake shoes.
56.9-35 Mandatory. Movement of two or 56.9-49 Mandatory. When in the dark or more pieces of raft equipment operating under conditions of limited vIsibility, all
Independently on the same track shall be veflicles carrying loads which project be-
suitably controled for sale operation.
yond the sides or more than four feet be-
50.9-36 Mandatory. ElectrIcally-pow yond the rear of the vehicles shall display
ered mobile equipment shall not be left a warning light at the end of the projec-
Unattended unless the master switch is In tion: In the light, awarningflag not less
the off position, all operating controls are than 12 inches square shall be displayed
in the neutraiposition, and the brakes are at the end of the projection.
aet or other equivalent picauticns are 56.9-50 Mandatory. Railcars shall not
taken against rolling.
be left on side tracks tiffless amj,le clear-
56.9-37 Mandatory. Mobile equipment ance Is Provided for traffic on adjacent
Shall not be lea unattended unless the tracks.
brakes are set. Mobile equipment With 56.9-SI Mandatory. Persons shall notgo
wheels or tracks, when parked on a grade, over, under, or between cars un1e the Shall be either b)ocked or turned into a train Is stopped and the motonua0 has
94
Chapter 1-Mine Safety and Health Adrninistratibn
been notified and the notice acknoVJl. inside of curves unless the railroad and
edged.
cars are so designed to eliminate any haz-
56.9-52 Mandatory. Inability of a mo- ard from manual coupling.
torman to deafly recognize his brake- 56.9-66 Mandatory. When a locomotive
man's signals when the train is under the on one track Is used to move equipment
direction of the brakeman shall be con- on a different track, a suitable chain, ca
strued by the motorman as a stop signal. bie, or drawbar shall be used.
56.9-53 Mandatory. Water, debris. or 56.9-67 Mandatory. Facilities used to
spilled material which create hazards to transport men to and from Work areas
moving equipment shall be removed.
shall not be overcrowded.
56.9-54 Mandatory. Berms, bumper blocks, safety books, or similar means
56.9-66 Mandatory. Lights, flares, or other warning devices shall be posted
shall be provided to prevent overtravel and overturning at dumping locations.
56.9-55 Mandatory. Where there Is evi-
when parked equipment creates a hazard to vehicular tramc.
56.9-89 Mandatory. Tires shall be de'
dence that the ground atadumping place flated betore repairs on them na started
may failtosupport the weight of a vehicle, and adequate means shall be pmvlded to
loacts shall be dumped back ftom the edge of the bank.
56.9-SO Mandatory. Where necessary, bumper blocks or the equivalent shall be provided at track dead ends.
50.9-57 Mandatory. Grizzlies, grates, and other stationary sizang devices shall
prevent wheel locking rims from creating a hazard during tire Inflation.
56.9-70 Mandatory. A tow bar of substantial construction or other suitable means of control shaU be used to tow heavy equipment. A substantial safety chain or wire rope shall be used in con-
be anchored securely. 56.9-58 Mandatory. Irtruck spotters are
junction with any primary rigging. 55.9-Il Mandatory. Traffic rules includ-
used, they shall be well in the clear while ing speed, signals, and warrnngsigns shall
trucks are backing into dumping positions and dumping; lights shall be used
be standardized at each mkne and posted. 56.9-72 Mandatory. Persons attempting
atnightto direct trucks. &&P.S Mandat one. Pub lie and perma-
to free hangups shall be experienced per-
sons who understand the hazards In-
nent railroad crossings shall be posted with warning signs or signals, or shall be guarded when trains are passing and shall be planked or otherwise filled between the
volved.
56.9-73 Mandatory. Defective equipment, removed from service as unsafe to operate, shall be tagged to prohibit fur-
rails. 56.9-60 Mandatory. Where overhead
clearance is restricted, warning devices
ther use until repairs are completed. 56.9-74 Mandatory. mist shall be suit-
ably controlled at muck p!ies material
shall be installed and the restricted area transfer points, crushers and On haulage
shall be conspicuously marked.
56.9-61 Mandatory. Stockpile and-.
roads where hazards to personnel may be cratecas aresuit of impaired visibility.
znucicpfle faces thai] be trimmed to prevent hazards to personnel.
56.9-62 Mandalory. Rocks too large to
56.9-75 through 56.9-82 IReserved) 56.9-83 Mandatory. Where possible at least 30 inches continuous clearance from
be handled safely shall be broken before loading.
56.9-63 Mandatory. Ramps and dump-
the farthest projection afmovingraliroad equipment shall be provided on at least one side of the tracks; all places where It
ing facilities shallBe of substantial construction: and
Is not possible to provide 30-inch clearance shall be marked conspicuously.
Have suitable width, clearance, and )Cadroom to accommodate the equipment using the facilities.
58.0-84 Mandatory. Chute-loading in'
56.8-84 (Reserved] 56.9-85 Mandatory. Tools, materials and equipment shall not be transported with persons in vehicles, raft cars, and other
staflatlons shall be designed so that the conveyances unless means have been pro-
men pulling chutes are not required to be vided to make such transportion safe.
in a hazardous position while loading cars.
56.9-65 Mandatory. Cars shall not be coupled, or uncoupled. manu&Jy from the
56.0-86 (Reserved) 56.0-87 Mandaionj. Heavy duty mobile equlpmentthail be provided with audible warning devices. When the operator of
95
Title 30Mineral Resources
.1
such equipment has an obstructed view seat belts, no later than the dates speci-
to the rear, the equipment shall have fied below:
either an autamauc reverse signal aiann
Equipment manu(actljred between
which is audible above the surrounding July 1, 1971. and the effective date of this
noise level or an observer to signal when standard shah be equipped with ROPS
It is safe to back up.
56.9-88 MandatorY. (a) Excluding
andseatbeltsno)ath
the effective date of this
staGnzdnaorndths
after
equipment that Is operated by remote
Equipment manu&cturwJ between
control, au sei(-pcope)led track-type Jidy 1, 1970. and June 30, 1971, shall be
(crawler mun ted) or Wheeled (rubber- equipped with Rops and seat belts no
tired) scrapers; front-end loaders; dozers; later than 10 months after the effective
tractors. Including IndustrjaJ and agri- date of this standard.
cultural tractors but not including overthe-mad type tractors (the type that pull
Equipment manufactured between July 1, 1989. and June 30, 1970. shall be
trailers or vans on hlghways) and motor equipped wIth ROE's and seat belts no
graders; and wheelS prne movers ta tractor of the type and kind poz-rpaljy
later than IU months after the effective date of this standard.
usedas the mode of power fornjbber-tjred scrapers); all as used in metal and non-
Nothing in this standard shall preclude the issuance of an order because of
metal mining operations, with or without imminent danger.
attachments, shall be used in such mining (d) Except as provided in paragraph (e)
only when equipped with (I) roll-over pro- of this standard, self-propelled equipment
tective structures (flOPS) in accordance described in p*ragiaph (a) of this stand-
with the requirements otpangraphs (b) ard shall be deemed in compliance with
through (g)ofthls standard, asapplicable, the ROPS requirements of this standard
and (2) seat belts meeting the requirements or the Society of Automotive En-
if the ROt'S meet the following requirements:
gineers (SAB), Motor Vehicle Seat Belts (I) The ROPS complies with the Society
AssembliesSAE J4c, approved Novem- of Automotive Engineers, SAE Recom-
ber 1955, revised July 1965; Seat Belt mended Practice, Critical ZoneChar.
Hardware Thst Procedures-.-SAE J l4(]a, approved April 1970. revised February 1973; Seat Belt Hardware Performance RequlrementsSAE J141; Operator Pro-
actestics and Dimensions tilt Ope,ators of Construction and Industrial MachinerySAE J391, approved July 1069, or Deflection Limiting Volume far Labora-
tection for Wheel Type Agricultul-2J and
Industrial TractorsSAE J333a, ap-
tory Evaluation of Roll-Over Protective Structures CROPS) and Falling Object
proved April 1968. revised July 1970, con- Protective Structures (FOPS) of ConS
forms to ASAE S305; ano Seat Belts for struction and Industrial VellieJesSAE
ConsCtuctton EquipmentSAt fl8, ap- 3397a, aPPTOVCd 3u1y 1969, revised .Janu-
proved March 1988; and with paregraphs (b), (c). standard, as applicable.
in accordance and (e) of this
-
-
WY 1972.editorjaj change July 1973; and, as appropriate, the flOPS and instafla- tion of the aOl'S meet the requirements
(b) Except as provIded in paragraph (e) of either SA$ Recommended Practice,
all self-propelled equipment described in paragraph (a) of this standard and man-
Performance Criteria for Roll-over Protective Stnictures CROPS) for Eaj-thmoy-
ufactured on Dr after the effettjve date of thz stantlar@ shall be equipped with (1)
Zag. ConstrucUon, Loggfn, and XndusUjal Velcles-3.4E J1040. approved April1974,
flOPS meeting the requirements of par- or any of the following applicable SAE
agraph (d), and (2) seat belts meeting the standards or recommended practices:
requirements of SAE J4c, J140a, J141, (I) Minimum ?errormance Criteria for
J333a, and J386 specified in paragraph (a) of this standard.
Roll-Over Protective Structure for Rubber-Tired, Setfl'ropelled ScrapersSAE
Cc) All sell-propelled equipment de- .1320a, approved November 1967, revised
scribed in paragraph (a) of this standard manufactured prior to the ehctive date
July lOBO.e rialehangeJune 1970; or (ii) Minimum Performance Criteria for
ph (d) tuof this standard and after June 30, 1969.
shailbe equipped with flOPS meeting the requirements of (g) of this standard as apropriate, and
Roll-Over Protective Stnictures (or Prime MoversSAt J320b, approved November 1967. revised January 1972. editorial change September 1972; or
96
Chapter i--Mine Safety and Health Administration
(U) Mlnftpum Performance Crltea (or
State 01 California: TIHeB of the Cal-
RoJJ-Over protective Structure for Rub- 1(ornla Administrative Code: Construc-
ber-Ttred Front-End Loaders and Rub- tion Safety Orders, ArtIcle 10. 'Haulage
ber-Tired vozersSAE J394, approved and EarthMoving," 1591(i) and 1596(Reg-
July 1969. editorial change July 1970, or Ister 70. No. 40-10-3-70); Oeneral Indus-
Minimum performance Criteria for Roil- try Safety Orders, Article 25, lndustrlai
Over Protective Structures for Wheeled Trucks, Tractors, Haulage Vehicles, and
Front-End Loaders and Wheeled Dozen- Earth Moving Equipment," 3650-55 (Reg-
SAtE J394a, approved July 1969. revised Ister 72. No. 6-2-5-72); and Logging and
March 1972. editorial change September sawmill Safety Orders. Article 1, 'Tractor
1972; or
Yarding," 5243 (Register 69, No. iO-.3-S---
(iv) Minrnum Performance Criteria for 69), all issued by the Division oflndustrial
Roll-Over Structures for Ci-awlerTractors Safety. State of California.
and Crawler-Type LoadersSAE J395,
U.S. Army Corps of Engineers: Man-
appreved July 1969, edithrtat change July tjats-_--Corps o( Engneen. U.S. Army
1970. or Minimum Performance Criteria Safety-General Safety Requirements, EM-
for Roll-over Protective Structures for 385-I--I (March 1967). or Change I, March
Track-Type Tractors and Track-Type 27. 1972.
Front-End LoadersSAE J395a, ap-
Bureau of Reclamation, U.S. De-
proved July 1969, revIsed January 1972, partment ottite Interior: SectIon 9, "Ma-
editorial change September 1972; or
chinery and Mechanized Equipment,"
Cv) Minimum Performance Criteria for safety-General Safety Requirements, EM- -
Rofl-Over protective Sbtctme for Motor 385-.I--I(Mareh 1961), or Change 1, March
Graders-$396, approved 1969, editorial 27. 1972.
change July 1970, or Minimum Perform-
MIne Safety and Health Administra-
ance Criteria for Roll-Over Protective tion, U.S. Department of Labor: Section
Structures fir Mot GndersSAE J396a, approved July 1969, revised March 1972,
77.403a, Part 77, Title 30, Code of Federal
RegulationsMandatory Safety Stand-
editorial change September1972; or
ards, Surface Coal Mines and Surface
(vi) Operator Protection for Wheel Type Work Areas of Underground Coal Mines,
AgrivulI.urCd and Industrial tractorsSAE promulgated in the E'EDERALRSQLSTER (39
J333a, approved April 1968, revIsed July FE 24006-24009).
1970, contbrms to ASAE S305; and Pro-
Occupational Safety and Health
tective Frame Test Procedure and Per- Administration, 13.5. Department of La-
formance RequlrementsSAE J334a, bor: Sections 1926.1001 and l926.l002, Ti-
approved AprIl 1968. revised July 1970, tie 29,Code of Federal RegulationsSafety
conforms to ASAE 8306.
and Health Regulations for Construction,
(2? The ROfl is installed on the eqaAip- promulgated in the TWERAL REGIsTER (37
ment in accordance with the recorumen- FR 27585-27590), and republished in the
daUonsof the ROPS manufacturer. If the f'EDEEM. REoisna (39 FR 22880-22826).
instaflation includes bolts and nuts, the (C) Any alteration, repair, or welding of
bolts and nuts used to attach the flOPS the ROPS arid ROPS-to-vehicle frame
to the equipment frame and to connect structural parts of the flops shall be SAt
mounts shah be performed only with prior approval and with instructions from the
Grade S orB (SAE J429g and J995b).
ROPS manu(acturer or under the jnstz-uc-
te) AI sel(-propeued equtpment de- tions cC a registered proCessional engi-
scribed In paragraph (a) of the standard, neer; and the manufacturer, or engineer,
manufactured prior to the effective date as the case may be, shall decide what
of this standard, shall be deemed in com- qualifications the welders involved in this
pliance with the standard if flOPS and operation must have.
seat belt installations meet the ROPS (g) Each ROP5 shall have the following
and seat belt recuimmthtg offlie State of information pernianently affixed to the
California; or the (1.5. Al-my Corps of Br,- structure:
gineers; or the Bureau orReclamation; or
Manufacturer's or fabricator's name
MSEA coal mine regulations of the U.S. and address; and
Department of Labor; or the Occupa-
ROPS model number, if any; and
tional Safety and Health Administration of the U.S. Department of Labor. The re
Make and model numbers of the quipment on Which the ROPS is de-
quirements in effect are:
signed to fit.
97
Title 30-Mineral Resources
(4) For equipmentalready in existence when this standard goes Into effect, a satisfactory substitute for the above-re. quired information will be a certificate from either the manufacturer of the ItOPS or a registered professional engineer to the effect that the ROPS does meet the performance standards and is appropri. ateforthe piece otequipmentupon which it ts installed.
(h} publications to which references are made in this standard are hereby incor'
porated by reference and made a part
hereof. The incorporated publications are available at each Metal and Nonmetal Mine Salty and Health Subdistrict Office, MSRA. State of California safety or
ders are available from the State of
California Office ot Procurement, Docu' ments Section, Post Omce Box 20191, Sacramento, CalIfornia 95820. The U.S. Aimy Corps of Engineers, Safety'General Safety Requirements are available from the U.S. Government Printing Office, Washlnton, D.C. 20402. Bureau olgeclamation Safety and Health Regulations for Construction are available from the Bu reau of Reclamation, Division ot Safety, Engineering and Research Center, Den' veT, Colorado 80225. SAE documents are availabie from the Society oIAutomolive Engineers, Inc., 400 Commonwealth Drive, Warrendale, Pennsylvania 15096.
56.9-89 through 56.9-94 Ifleservedt
56.10 Aerial traznways.
5610-I Mandatory. Buckets shall not be overloaded, and teed shall be regulated to prevent spillage.
56.1O-2 Mandatory. Inspection and maintenance of carriers (including load' ing and unloading mechaDisms), ropes and supports, and brakes shall be per' formed by competent persons according to the recommendations of the manufac turer.
56.10-3 Mandatory. Any hazardous defects shail be corrected before the equlp ment is used.
56.10-4 Mandatory. Positive-action-type brakes and devices which apply the brakes automatically in the event of a power fallS ure shall be provided on aerial tramways.
56.10-S Mandatory. Track cable conS nectionssball notobstruct the passage of carriage wheels.
56.10-6 Mandatory. Towers shall be suitably protected from swayingbuckets.
56.10-lMandatory. Guard nets or other suitable protecUon shailbe provided where tramways pass over roadways, walkways, or buildings.
56.10-8 Mandatory. Persons other than
maintenance men shah not ride aenal trwnways unless the following features
are provided: (aJ Two independent brakes, each ca-
pable ofholdlng the maximum load; (b} Direct communication between ter'
minais; Power drives with emergency power
available In case o(pxlmary power failure; Buckets equipped with positive Locks
to prevent accidental tripping or dump' ln
56.10-9 Mandatory. Men shall not ride loaded buckets.
56.10-10 Mandatory. Where possible, aejial tramways shall not be started until the operator has ascertained that every' one is In the clear.
* $6.4! Tn.ve(ways.
56.11-1 Mandatory. Safe means of ac cess shall be provided and maintained to all working places.
56.11-2 Mandatory. Crossovers, elevated walkways, elevated ramps, and stairways shallbeofsubstantlal construc' tton, provided with handralls, and ma1n tamed In good condltjon. Where necessary. toeboarcis shall be provided.
56.11-3 Mandatory. Iadden shall be of substantial construction and maintained in gocd condition.
56.11-4 Mandatory. Portable rigid laddets shall be provided with suitable bases and placed securely when used
56.11-5 Mandatory. Fixed ladders shall be anchored securely and installS to provjdeatleastSjnches ofloe clearance.
56.11-0 Mandatory. Fixed ladders shall project at least 3 feet above landings, or substantial handholds snail be provided above the landings.
56.11-1 Mandatory, Wooden coxnpo nents of ladders shall not be painted ex cept with a transparent fintsh.
56.11-S (fleservedi 56.11-a Mandatory. Walkways with outboard railings shall be provided wherever persons are required to walk aiongside elevated conveyor belts. Inclined railed walkways shall be nonskid or provided with cleats. 56.11-IoMandcztonj. Vertical clearance
98
Chapter 1 -Mine Safety and Heafth Administration
above stair steps shall be a minimum of
seven (1) feet, or suitable warning signs or similar devices shall be provided to mdi'
switches or other controls. Such switches or controls shall be of approved design and construction and sbafl be properly
cate an impaired clearance.
56.11-11 Mandato.Personsinglad'
den shall face the Jadders and have both
instaijed. 56.12-3 Mandatory. Individual overload
protecuon or short circuit protection shall
hands free for climbing and descending. 56.1 1-12 Mandatory. Openings above,
below, or near traveiways through which men or materlais may fall snaIl be pro-
tected by railings, banters, or covers.
Where itts impractical to Install such pro-
tective devices, adequatewarfltngsignas shall be Installed.
56.11-13 Mandatory. Crossovers shaD be provided where it is necessary to cross
conveyors. 56.1 1-14 Mandatory. Moving conveyors
shall be crossed only at designated crossover points.
5th-IS IReservedl 56.11-16 Mandatory. Regtilarly used walkways and traveways shall be sanded, salted, or c'eared of snow and Ice as soon
as practicable. 56.11-11 MandajoTy. Fixed ladders shall
not Incline backwards. 56.11-18 through 56.11-24 IReservedi 56.11-25 Mandatory. Fixed ladders, ex
be provided for the trailing cables of mo
bile equipment. 56.12-4 Mandatory. Electrical conduc
ton shall be of a sufficient size and cur. rent-carrying capacity to ensure that a tise in temperature resulting from normal operations will not damage the Insulating materials- Electrical conductors exposed to mechanicaldainage shall be protected.
56.12-5 Mandatory. Mobile equipment shall not run over power conductors, nor shall loads be dragged over power conS ductors, unless the conductoi are properly bridged or protected.
56.12-S Mandatory. Distrthution boxes shall be provided with a disconnecting device for each branch circuit. Such dts'. connecting devices shall be equipped or desJgied in Mich a manner that It can be determined by visual observation wIen such a device is open and that the cireutt is deenergized, and the dIti1bution box shall be labeled to show which drcuit
cept on mobile equipment, shall be offset and have subst.antJ2) railed landings at least every 30 feet unless backguards or equivalent protection, such as safety belts and safety lines, are provided.
56.11-26 Mandatory. Fixed ladders 70
degrees to 90 degrees from the horizontal and 30 feet or more in length shall have backguards, cages equivalent protec-
tion, starting at a point not more than
seven (7) feet from the bottom of the lad'
-- den. 56.11-21 Mandatory. Scaffolds and
each device controls. 56.1 2-1 Mandatory. Trailing-cable and
power'cabie vonnect4ons tojunction boxel3 sball not be made or broken under load.
56.12-8 Mandatory. rower wires and
cables shall be insulated adequately where they pass into or out of electrical com partments. Cables shall enter metal frames or motors, splice boxes, and electrical compartments only through proper fittings. When Insulated wires, other than cables, pass through metal frames, the holes shall be substantially bushed with
working platforms shall be of substantial Insulated bushings.
cnstniction and provided with flandrafls and maintained In good condition, floor boards shall be laid properly and the scaf' folds and working platforms thafl not be overloaded. Working platforms shall be provided with toeboards when necessary.
56.1 1-28 through 58.11-34 jReservedl
58.12-9 LReserved) 56.12_IOMandatory.Teiephoneandlow. potential signal wireshall be protected by
isolation or suitable insulation, or both, from contacting energized power conduc. ton or any other power source.
56I2-11 Mandatorjj. Righ.potentiai electrical conductors shall be covered. in-
56.12 Electricity. 56.12-I MandatoTy. Circuits shalt be
protected against excessive overload by fuses or circuit breakers of the correct type and capacity.
56.12-2 Mandatory. Electric equipment
and circuits shall be provided with
sulated, or placed to prevent contact with low potential conductors.
56.12-12 Mandatory. The potential on bare signal wires accessible to contact by
persons shall not exceed 48 volts. 56.12-13 Mandatory. Permanent splices
and repairs made in power cables, includ-
ing the ground conductor where provided,
99
Title 3O-Minera Resources
shall be: (a) Mechanically strong with
electrical conductivity as near as possible to that o(the original; Ib) Insulated to a degree at least equal to that of the origi. nal, and seated to exclude moisture; and (c) Provided with damage protection as near as possible to that of the original, including good bonding to the outerjacket
56.12-14 Mandatory. Power cables en
erglzed to potentlais In excess of 150 volts, phase-to-ground, shall notbe moved with equipment unless sleds or slings, insu-
lated from such equipment, are used. When such energized cabjes are moved manually. insulated books. tongs, ropes orsflngs shailbe used unless sultabie pro-
tectlon for persons Is provided by other means. This does not prohibit pulling or dragging of cable by the equipment It powers when the cable is physically at. tached to the equipment by suitable me
chanical devices, and the cable is insulated from the equipment in cinformance with other standards in this pert.
56. 12-15 LReservedl
5612-16 Mandatory. E!ectrically pow end equipment shall be deenergized before mechanical work is done on such
equipment. Powet switches shall be locked out or other measures taken which shall prevent the equipment from being poetS gized without the knowledge of the ind. viduals working on it. Suitable warning
notices shall be posted atthe power switch
and signed by the individuals who are to do the work. Such locks or preventive devices shall be removed only by the per
sons who installed them or by authorized
personnel. 56.12-17 Mandator1. Power circuits shall
be deenergized before work is done on such circuits unless hot-line tools are used. Suitable warning signs shah be posted by the Individuals who are to do the work. Switches shall be locked out or other measures taken which shall prevent
the power circuits from being energtzed without the knowledge of the individuals working on them. Such locks, signs, or preventive devices shall be removed only
by the person who Installed them or by
authorized personnel. 56.12-18 Mandatory. Principal power
switches shall be labeled to show which units they controt. unless identification can be made readily by location.
56.12-19 Mandafrny. Where access is
necessary, suitable clearance shall be pro
vided at stationary electricai equipment or swltchgear.
56.12-20 Mandatory. Dry wooden platforms, insulating mats, or other electrtcally nonconductive material shall be kept in place at all switchboards and
power-control switches where shock haz-
ards exist However, metal plates on which a person normally would stand and which
are kept at the same potentIal as the grounded, metal, noncurrent-carrying
parts of the power switches tobe operated may be used
56.12-21 Mandatory. Suitable danger
signs shall be posted at aB major electhcal installations.
56.12-22 Mandatory. Areas containing major electrical installations shall be en-
tered only by authorized pemons. 56.12-23 Mandatory. Electrical connec
tlons and resistor grids that are duflcult orimpractical to insulate shall be guarded,
unless protection Is provided by location.
56.12-24 tReservedi 56.12-25 Mandatory. All metat enclos. ing or encasing electrical circuits shall be
grounded or provided with equivalent protection. ThIs requirementdoes not ap ply to batteryoperated equipment
56.12-26 Mandatory. Metal fencing and met& bufltlings enelaclng transThnnexc and swltchgear shall be grounded.
56.12-27 Mandatory. Frame grounding orequivalentprotectionshail be provided for mobile equipment powered through trailing cables.
56J2-28 Mandatory. Continuity and resistance of grounding systems shall be tested immediately after installation, re-
pair, and modification; and annually thereafter. A record of the resistance measured during the most recent test shall be made available on a request by
the Secretary or his duly authorized rep-
resentative.
56.12-29 LReservedi
56.12-30 Mandatory. When a potentially dangerous condition is found itshall be corrected before equipment or wiring
is energized.
56.12-31 (Reserved)
56.12-32 Mandatory. Inspection and
cover plates on electrical equipment and Junction boxes shall be kept ID ptace at afl times except during testing orrepairs.
56.12-33 Mandatory. Handheld electric tools shall not be operated at high poten. tial voltages.
100
Chapter 1-Mine Safety and Health Administration
56.12-34 Mandatory. Portable exten. Maintenance of Electhc Supply and Com-
slon lights, and other fights that by their munication Lines," (also referred to as
location present a shock or bum hazard. National Bureau of Standards Handbook
shall be guarded.
81, November 1. 1961) and Supplement 2
56.12-35 Mandoiory. Lamp sockets shall thereof tssued March 1968. whIch are her-
be of a weatherproof type where they are eby incorporated by reference and made
exposed to weather orwet conditIons that a part hereof. These publications and doe
may interfere with Illumination or create unients may be obtained from the Super.
a shock hazard.
intendentof Documents, U.S. Government
56.12-36 Mandatory. Fuses shall not be Printing Office. Washington, D.C. 20402,
removed or replaced by hand in an ener- or may be examined in any Metal and
gized circuit, and theyshafl not otherwise be removed or replaced in an energized
Nonmetal Mine Safety and Health District or Subdistrict Office of the Mine
circuit une&s equipment and techniques Safety and Heaith Admlnstratlon.
especially designed to prevent &ectrical shock are provided and used for such pur-
56.12-48 Mandatory. Telegraph. tele phone. or signal wires shall not be in-
pose. 56.12-37 Mandatorij. Fuse tongs or hot-
stalled on the same crossartfl with power conductors. When carried on poles sup-
line tools shall be used when fuses are removed or replaced tn high.potential dr
porting powerlines, they shall be Installed as specified by the National Electrical
cuits. 56J3-38MandaIory. Trailing cablessball
Code. 56.12-49 IReserved]
be attached to macblues in a suitable manner to protect the cable from damage and to prevent strain on the electrical
connections. 56.12-39 Mandatory. Surplus trailing
56.12-50 Mandoiory. Trolley wires shall be Installed at least seven (7) feet above. rails where height permits, and aligned and supported to suitably control Sway
and sag.
cables to shovels, cranes and similar equipment shail be-
(a) Stored in cable boats;
(b} Stored on reels mounted on the
56. 12-51 and 56.12-52 Lfleservedl 56.12-53 Mandatonj. Ground wires for lighting circuits powered from troiiey wires shall be connectedsecurely to the ground.
equipment; or Cc) Otherwise protected from mechani
cal damage. 56.12-40 Mandatory. Operating con-
trols shall be instafled so that they cahbe
return circuit. 56.12-54 through 5642-44 (ReServed? 56. 12-65 Mandatory. Powerlines, in
ciuding trolley wires, and telephone dr cuits shall be protected against short
operated without danger of contact with
energized conductors.
56.12-41 Mandatory. Switches and
starting boxes shall be of safe design and
clrcutts and lightning. 56.12-66 Mandatory. Where met1Lic
tools or equipment can come in contact with trolley wires or bare pnwerflnes. the
capacity. 56.12-42Marzdatory. Both rails shall be
lines shall be guarded or deenergized. 56.12-67 Mandatory. TransfolTheTs shall
bonded or welded at every Joint and rails be totally enclosed, or shail be placed at
shalt be crossbonded at least every 200 least B Veet above the ground, or instalied
feet If the track serves as the return trolley in a transformer house, or surrounded by circuit. When rails ar moved, reptaced. a substantial fence at least 6 feet high and
or broken bonds aye discovered, they shaD at least 3 feet from any energized parts.
be rebonded wttbin three working shifts.
56.12-43 and 50.12-44 LReservedl 58.12-45 MandatorY. Overhead high-po-
casings, or wiring. 56.12-68 Mandatory. Transformer en-
closures shall be kept locked against tin-
tential powerlines shall be inatafled as authorized entry.
specified by the National Electrical Code. 56.12-46 (Reservedl 56.12-47 Mandatory. Guy wires of poles
56.12-69 Mandatory. Each ungrounded power conductor or telephone wire that leads underground and Is directly ex
supporting bigh.voltage transmission lines
shall meet the requirements for ground. Ingor Insulator protection of the National Electrical Satety Code, Part 2, entitled "Safety Rules for the Installation and
posed to lightning shall be equipped with suitable lightning arrestors of approved type within IOU feetof the point vihere the circuit enters the mine. Lightning arres torsshallbeconnected to a low resistance
101
Title 30Mineral Resources
grounding medium on the surface and 56.13-is Mandatory. (a) Compressed-air
shall be separated from neutral grounds receivers and other unfired pressure yes-
by a distance of not less than 25 feet
sels shall be inspected by inspectors hold-
56.i2-7D (Reserved]
ing a valid National Board Commission
58.12-71 Mandntorij; When equipment and In accordance with the applicable
must be moved or operated near ener- cbapters of the National Board inspec-
gized high-voltage powerlines (other than tion Code, a Manual for Boiler and Pres-
trolley lines) and the clearance Is less than sure Vessel Inspectors, 1979. ThIs code Is
ID feet, the lines shall be deenerglzed or incorporated by reference and made a
other precautionary measures shall be part of this standard, may be exa1nlned
taken. 56. 12-72 through 56.12-79 Reserved]
at any Metal and Nomnetal Mine a!ety and Health District Offlce of the Mine
Safety and Health Administration, and
SG.13 Compressed air and boilers.
may be obtained from the publisher, the
Iiational Board of Boiler and Pressure
GENERA!.
Vessel inspectors, 1055 Ci-upper Avenue.
56.13-i Mandatory. Aft boijers and pres-
sure vessels shall be constructed, installed, and maintained in accordance with the standards and speclflcations of
the American Society of Mechanical Engineers Boiler and Pressure Vessel Code.
56.13-2 through 5.13-9 jReserved]
Columbus, Ohio 43229. (b) Records of tnspections shall be kept
in accordance with requirements of the National Board Inspecuon Code, and the records shall be made available to the Secretary or his authorized repreenta. tive,
56.13-16 IReserved]
COMPREsSED Am
56,13-17 Mandatory. Compressor dis-
56.13-10 Mandatory. (a) Reciprocatingtype air compressors rated over 10 horsepower shall be equipped with automatic
temperature-actuated shutoff mechanisms which shall be set or adjusted to the compressor when the normal Operut-
ing temperature is exceeded by more than 25 percent.
(b) However, this standard does not apply to reciprocating-type air compressors rated over 10 horsepower ifequippedwith fusible plugs that were installed in the compressor discharge lines before November iS, 1979. and designed to melt at temperatures at least 50 degrees below the flash point of the compressors' lubricating oil.
56.13-il Mandatonj. Air receiver tanks shall be equipped with one or more automatic piessure-relief valves. The total relieving capacity of the relief valves shall prevent pressure from exceeding the maximum allowable working pressure in a receiver tank by notmore than lopercent.. Air receiver tanks also shall be equipped with indicaung pressure gages
charge pipes where carbon build-up may occur shall be cleaned periodically as recommended by the manufacturer, but no less frequently than once every two (2)
years. 56.]3-i8 fReserved) 56.i3-19 Mandatory, Repain involving
the pressure system of compressors, receivers, or compressed-air-powered equipment shall not be attempted until the pressure has been bled oil,
56.13-20 Mandatory, At no time shall compressed air be directed toward a per-
son, When compressed air Is used, all nec-
essary precautions shall be taken to
protect persons from injury. 56.13-21 Mandatory. Except where au-
tomatic shutoff valves are used, safety chains or other suitable locking devices shall be used at connections to machines of higltpressure hose lines of -Inch inside diameter orlazger, and betweenhlghpressure hose lines of -inch inside diameter or larger, where a connection failure would create a hazard.
56.i3-22 through 56.i3-29 IResened}
which accurately measure the pressure within the air receiver tanks.
BoULRS
56.13-12 Mandatory. Compressor air In- 56.13-30 Mandatory. (a) Fired pressure takes shall be installed to Insure thatonly vessels (boilers) shall be equipped with
clean, uncontaminated air enters the Water level gages, pressure gages, auto-
compressors.
Inatic pressure-relief valves, biowdown
56.13-13 and 56.13-14 IReservedj
piping, and othersafetydevices approved
102
Chapter 1Mine Safety and Health Administration
by the American Society of Mechanical Engineers to protect against hazards from overpressure, flameouts, fuel interruptions and low water level, all as required by the appropriate sections, chapters and appendices listed In paragraphs 1W (1) and ( below,
(b) These gages, devices and piping shall be designed, installed, operated, maintained, repaired, altered, inspected, and tested by Inspectors holding a valid National Board Commission and in accorciance with the following listed sections, chapters and appendices:
(I) The ASME Boiler and Pressure Vessel Code, 1977, publIshed by the American Society of Mechanical Engineers.
Section and Title
I Power Boilers,
II Material SpecificationsPart AFrrous,
Ii Material SpeciflcationsPart B
Nonferrous,
Ii Material SpecificationsPart C
Welding Rods, Electrodes, and
Filler Metals- IV Heating aoliers. V Nondestructive Examination.
Vt Recommended Rules for Care and Operation of Heating Boilers,
VU Recommended Rules for Care of
Power Boilers, (2) The Nationsi Board inspection Code, a Manual for Boiler and Pressure Vessel inspectors, 1070, published by the National Board ofBoiier and Pressure Vessel inspectors
Safety and Safety Relief Valve) Symbol Stamp, D-VR1 Certificate of Authorization for Repair Symbol Stamp for Safety and Safety Relief Valves, D-VR2 Outline of Basic Elements of Written Quanty Control System for Repairers 0IAZME Safety and Safety Relief Valves, D-VR3 Nameplate Stamping for 'VE", E Owner-user Inspection Agencies. F inspection Forms, Records of inspections and repairs shall be kept in accordance with the requirements ofthe ASME Bofler and Pressure Vessel Code and the National Board inspection Code, The records shall be made available to the Secretary or his authorized representative, Sections of the ASME Boiler and Pressure Vessel Code, 1977, listed In paragraph (b)(1) above, and chapters and ap-
pendices of the National Board inspection Code, 1979, listed in paragraph {b)( above, are incorporated by reference and made a part of this standard, These publications may be obtained from the publishers, the American Society of Mechanical Engineers, 345 East Forty-seventh Street, New York, N,Y. 10017, and the Nauonal Board of Boiler and Pressure Vessel Inspectors, 1055 Cnipper Avenue, Columbus! OhIo 43229, The pubflcations may be
examined at any Metal and Nonmetal Mine Safety and Health thstrict Office of the Mine Safety and Health Administra-
tion, 56,13-31 through 56.13-34 IReservedi
ChaptQ and Title
I Glossary of Tenns.
5G,14 Use of equipment
II inspection of Boflers and Pressure -
Vessels
III Repairs and Alterations to Boiler
and Pressure Vessels by Welding, fl? Shop inspection of Boilers and Pres-
sure Vessel& V Inservice Inspection of Pressure Ves-
sels by Authorized Owner-User Inspection Agencies.
Appendix and Title A Safety and Safety Relief ValvesB Non-ASME Code Boilers and Pressure
GUARDS
56,i4-i Mandatory- Gears: sprockets; chains; drive, head, tail, and takeup pulleys; flywheels; couplings; shafts; sawblades; fan Inlets; and similar exposed moving machine parts which may be contacted by persons, and which may cause injury to persons, shall be &uarded,
56,14-2MandaiQnj- Overhead belts shalt be guarded if the whipping action from a broken belt would be hazardous to per-
Vessels,
C Storage of Mild Steel Covered Arc
Welding Electrodes. n-a Nauonal Board "R" (Repair) Sym-
bol Stamp.
0-VE National Board VR (Repair of
sons below-
56,i4-3 Mandatory, Guards at conveycr-Urive, conveyor-head, and conveyor-taii pulleys shall extend a distance sufficient to prevent a person from accidentally reaching behind the guard and
103
Title 30-Mineral Resources
becoming caughc between the belt and in a raised position until it has been
the pulley.
blocked in place securely. This does not
56.14-4 and 58.14-5 Reserved!
preclude the use ofequlpmentspeciftcajjy
56.14-8 Maridatonj. Except when test- designed as elevated mobije work plat-
ing the machinery, guards shall be se- forms.
curely in place while machinery is being 56.14-31 Mandatory. Drive belts shall
operated.
not be shifted while in motion unless the
56.14-I Mandatory. Guards Shall be of machines are provided with mechanical
substantial construction and properly shifters,
maintained.
56.14-3 Mand cit org. Belts, chains, and
56.2 4-8 Ma nd atory. Stationary grinding ropes shall not be guided onto powerdrj-
macbines other than special bit grinders yen moviog pulleys, sprockets, or drums
shall be equipped with:
with the hands except On slow moving
(a) Peripheifli hoods (less than 9O throat equipment especially designed for hand openings) capable of withstanding the feeding.
force of a bursting wheel;
56.14-3 MandajoTy. Pulleys of convey-
(b) Adjustable tool rests set as close as ors shall not be cleaned manually while
practical to the wheel;
the conveyor Is in motion.
(ci Safety washers.
56.14-31 Mandolorij. Belt dressing shall
56.14-9 Mandatory. Grinding wheels not be applied manually while belts are
shall be operated within the specifica. in motion unless an aerosol-type dressing tions of the manufacturer of the wheel. Is used.
56.14-10 Mandatory. Hand-heid power
tools, other than rock drilis, shall be equipped with controls requiring constant band or Unger pressure to operate
56.14-3S Mandatory. Machinery shall not be lubricated while Th motion where a hazard exists, unless equipped with ex
tended fittings or cups.
the tools or shall be equipped with friction 56. 14-3f$ Mandatory. Tools and equip-
or other equivalent sarety devices.
mentshafl notbeused beyond the design
55.14-11 Mandatory. Onards, shields; or capacity Intended by the manufacturer, other suitable Protection shalt be pro- where such use may create a hazara to vided in areas where flying or fallIng ma persoflfle.
ten als pnsont B hazard to personnel.
.M )4-JP tfrrouqk 58.24-44 (Reserredj
56. 14-12 [Reserved]
50.14-45 Mandatory. Weldng opera-
56.14-13 Mandatory. Forklift trucks, tions shall be shielded and well-venti-
front-end loaders, and bulldozers shan be lated.
provided with substantial canopies when
56.14-46 through 56.14-54 IReservedi
necessaly to protect the operator.
56.14-14 Mandatory. Face shields or
goggles, In good condition, shall be worn 56.15 Personal protection.
when cpenting a grinding wheel. 56.14-15 through 56.14-24 jaeservedj
56.15-I Mandatory. Adequate first-aid materials, including stretchers and blan-
METHODS AND PROCEDURES
kets, shall be provided at places conve-
nient to all working areas. Water or
5614-25 ISeservedi
neutrallztng agents shaM be available
58.14-26 Mandatory. Unsafe equipment where coztosjve chemicals or otherharm
or machinerysball be removed from sen Vu! substances are stored, handled, or
ice ixnmetftately.
used.
56.14-27 ifandator,j. Operation of ma. 5&15-2 Mandrxtory. All persons shail
chinery or equipment shaM be assigned wearsuitabje bard bats when in or around
only to competent persons.
a mine or plant where faUin objects may
56.14-28 Ifleserved]
create a hnayd.
56.14-29 Mandatory. Repairs or main. 56.15-3 Mandatory. All persons shall tenance shall not be performed on ma wear suItAb'e protective footwear when in chinery until the power is off and the or around anareaofa mine orplantwhere
machinery Is blocked against motion, ex a ha2ard exists which could cause an in
cept where machinery motion is neces- Jury tothe feet
sary to make adjustments.
56.15-4 Mandatory. All persons shall
58.14-30 Mandatozy. Men shall not work on or from a piece of mobile equipment
wear safety glasses, goggles, or face shie1ds or other suit.abte protective devices when
104
Chapter 1-Mine Safety and Health Administration
in or around an area of a mine or plant charge equipment is Tocked out. Persons
where a hazard exists which could cause entering the facility shall wear a safety
injury to unprotected eyes.
belt or harness equipped with a lifeline
56.15-5 Mandatory. Safety belts and lines shall be worn when men work where
there is danger offalIing a second person shall tend the lifeline when bins, tanks, or
suitably fastened. A second person, sini Uarly equipptd, shall be stationed near where the )ifeine Is fastened and shall constantly adjust it or keep it tight as
othe dangerous areas are entered.
needed, with minimum slack.
56.15-6 Mandatory. Special protective 56.l6-3 Mandatory. Materials that can
equipment and special protective cloth create hazards if accidentally liberated
irig shall be provided, maintained in a from their containers shall be stored in a
sanitary and reliable condition and used manner that minimizes the dangers.
whenever (1) hazards of process or envi- 56.16-4 Mandatory. Hazardous mate.
ronment (Z chemical hazards, (3) radiol alz shall be stored tn containers of a type ogica] hazards, or (4) mechanical irritants approved for such use by recognized
are encountered in a manner capable of agencies; such containers shall be labeled
causing Injury or impainnent.
appropriately.
56.15-I Mandatory. ProtecUve clothing 56.16-5 Matidatory. Compressed and
or equipment and (ace-shields or goggles liquid gas cylinders shall be secured in a
thai! be worn when welding cutting, or working with molten metal.
56.15-8 through 56.15-19 IReservedi 56.15- Mandatory. Ufejackets or belts shall be worn where there Is danger from
safe manner.
56.16-6 Mandatory. Valves on com pressed gas cylinders shall be protected by covers when being transported or stored, and by a safc location when the
falling Into Water. 56.15-21 through 56.15-29 Reserved]
cylinders are in use. 56.16-I Mandatory. (a)Tagllnesshall be
attached to loads that may require stead
56.16 Materials storage and handling.
ying or guidance while suspended.
(b) Hitches and slings used to hoist ma teflals shall be suitable for the particular
56.16-1 Mandatory. Supplies shall not material handled. e st&cted or stored in 9 menDer wine), 56.16-S jBeserved)
creates tripping or fallofmateriat haz. 56.16-9 Manaatory. Men shall stay clear
ards. 56.16-2 Mandatory. (a) Bi?is, hoppers,
silos, tanks, and surge piles, where loose unconsolidated materthls arestored, handled or tra,sferred shau be-
Equipped with mechanical devices
of suspended loads. 56.16-lOMandatory. To protect person-
nel, material shall not be dropped from an
overhead elevation until the drop area is first cleared of personnel and the area is then either guarded or a suitable warning
or other effective means othandflngma. teriak so that during normal operations persons are not required to enter or work
where they are exposed to entrapment by the caving or sliding of materials; and
EquIpped with supply and discharge operating controls. The controls shall be iocated so that spills or overnins will not
endanger persons. Cb) Where persons are required to move
around or over any facility listed in this standard, suitable walkways or passage-
ways shall be provided. (c) Where persons are required to enter
any faclitty listed in this standard for
is ven. 56.16-Il Mandatory. Men shall notride
on loads being moved by cranes or derricks, nor shall they ride the hoisting hooks unless such method eliminates a
greater hazard. 56.16-12 Mandatory. Chemical sub-
stances, Including concentrated acids and &kafles, shafl be stored to prevent iliad vertent contact With each other or with other substances, where such contact could cause a violent reaction or the II!,erauon of harmful fumes or gases.
56.16-13 Mandatory. Suitable warning shall be given before molten metal is
maintenance or inspecUon purposes, ladders, p1atforms, or staging shall be pro vided. No person shall enter the facility until the sUpp'y and discharge of mate
poured and before a container of molta metal is moved.
56.16-14 Mandatory. Operator-carrying
overhead cranes shalt be provided with:
rials have ceased and the supply and dis
Ia) Bumpers ateach end of each rail;
105
Title 30-Mineral Resources
Automatic switches to halt uptravel of the blocks before they strike the hoist:
Effective audible warning signals within easy reach of the operator;
A means to lock out the disconnect switch.
56.16-15 Mandatory. No person shall work from or travel on the bridge of an overhead crane unless the bridge is provided with substantial footwaiks with toeboards and railings the length of the bridge.
66.16-16 Mandatorij. Fork and other similar types of lift trucks shall be operated with the-
Upright Ulted back to steady and secure the load;
Load In the upgrade position when
ascending or descending grades in excess of ID percent;
Load not raised or lowered enroute except for minor adjustments; and
Load-engaging device downgrade when traveling unloaded on all grades.
56.16-17 through 56.16-34 Ifleservedi
56.17 Illumination.
56.17-1 Mandatory. Illumination sufficient to provide safe working conditions shall be provided in and on all surface structures, paths, walkways, stairways, switch panels, loading and dumping sites, and work areas.
56.17-2 thtough 56.17-9 IReservedi
56.18-3 through 56.18-5 IReserved
56.18-6 Mandatory. New employees shail
be indoctrinated in safety rules and safe
work procedures.
56.18-.? and 56.18-8 Reservedj
56.18-9 Mandatory. When persons are
working at the mine, a competent person
designated by the mine operator shall be
in attendance to take charge in case of an
emergency.
-
56.18-10 Afancfatory. Selected supervi'
son shall be trained in first aid. First aid
training shall be made available to all in-
terested employees.
5&J8-J I (Reserved)
56.18-12 Mandatory. EMergency tele'
phone numbers shall be posted at appro-
pilate telephones.
5&18-13 Mandatory. A suitable com-
munication system shall be provided at
the mine to obtain assistance In the event
of an emergency.
56.I8-l4Mcxndatory. AlTangements shall
bc made in advance for obtaining emer-
gency medical assistance and transpor-
tation for injured persons.
56.18-IS through 56.18-19 (Reservedi
56.18-20 Mandatory. No employee shall
be assigned, or allowed, or be required to
perform work alone in any area where hazardous conditions exist that would en-
danger his safety unless he can
communicate with others, can be heard.
or can be seen.
56.18-21 through 56.18-24 lfleservedl
* 56.18 Safety programs.
5S.1&-J IReserved)
56.19 Man hoisting.
56.18-2 Mandatory. (a) A competent The'hoisting standards in this section
peIon destnated by the operator shall apply to those hoists and appurtenances
examine each working place at least once used for hoisting persons. However, where
each shift for conditions which may ad- pasons may be endangered by hoists and
versely affect safety or health, The oper- appurtenances used solely for handling
ator shaft ptomptty nitlate appropriate ore, rock, and materials, the appropriate
action to correct such conditions.
standards should be applied.
(b) A record that such examinations Emergency hoisting facilities shouid
were conducted shall be kept by the op- conform to the extent pOSS1bJe to safety
eratorfora period ofone (U year, and shall requirements for other host.s, and should
be made available for review by the Sec- be adequate to remove the persons from
retary or his authorized representative, the mine with a minimum otdelay.
(c)In addition, condlUons that may present an Imznlnentdanger which are noted
Roism
by the person conduding the examination 56.19-1 Mandatory. Hoists shall have shall be brought to the immediate atten- rdted capacities consistent With the loath tion of the operator who shall withdraw handled and the recommended safety fac-
all persons from the area affected (except tors of the ropes used.
persons referred to in section 104(c) of the - 56.19-2 Mandatory. Hoists shall be anFederal Mine Safety and Health Act of chored securely.
1977) until the danger is abated,
56.19-3 Mandatory. Belt rope, or chains
106
4)
Chapter 1-Mine Safety and Health Administration
shall notbeused toconnectdrlvingmechanismstoman holst&
56.19-4 Mandatory. My hoist used to hoist men shall be equipped with a brake or brakes which shall be capable of holding its fully loaded cage, skip, Or bucket
at any point in the shaft. 56.19-5 Mandatory. The operating
mechanism of the clutch of every manhoist drum shall be provided with a locking mechanism, or interlocked electri. eafly or mechanically with the brake to prevent accidental withdrawal of the
clutch. 58.1 9-B Mandatory. Automatic hoists
shall be provided with devices th%t automatically apply the brakes in the event
of power failure. 56.19-7 Mandatory. All man holst.s shall
be provided with devices to prevent ov-
56.19-15 tReservedi 58.19-16 IReservedi
56.19-17 Mandatory. Each electric hoist shall be equ3pped With a manuaiiy-operable switch that will initiate emergency braking act!on to bring the conveyance
and the couuterbalnce safely to rest. This switch shall be located within teach
of the holstman in case the manual con tralsofthe hoist fall.
56.19-18 Mandalory. When an overtravel by-pass switch is installed, the switch shall funcUan so as to allow the conveyance to be moved through the cvertravel position when the switch is held In the closed position by the holstman. The overtravel by-pass switch shall return automatically to the open position when released by the hoistman.
56.19-19 Iaeservedi
ertravel. When utilized in shafts ecceeding 100 feetin depth, such hoists shall also
WIRE Rope
be provided with overspeed devicet 56.19-8 Mandatory. Where creep or slip
may alter the effective position of safety
devices, fricUon hoists shall be equipped
56.19-20 Reservedj
56.19-21 Mandatory. The following
static-load safety factors shall be used for selecting ropes to be used for hoisting
with synchronizing mechanisms that re men and for detenDining when such ropes calibrate the overtravel devices and po- shall be removed from man hoists:
sition indicators. 56.19-9 Mandatory. An accurate and ic-
liabJeindicatorofthepositiofl of the cage. skip, bucket, or cars in the shaft sbai] be
provided. 56.19-ID Mandaiory. Hoist contro's shall
M)ymumMnjmom
Length of rope n shaft facLor oF facto, ot
(teet)
safety sarety
(new rope) (remove)
be placed or housed so thatthe noiSe from machinery or other sources will not pre-
vent hostmen from hearing sIgnal. 5619-Il Mandatory. Flanges on drums
shall extend radially a minimum of 4
500 or 'ess 501-lOGO tMOI-Z000
ZOOI-3.000 3.001 or more
8 6.4
7 5.B 6 5.0 5 4.3 4 3.6
inches or three rope diameters beyond the
last wrap, whichever is the lesser. 56.19-12 Mandatory. Where grooved
drums are used, the grooves shall be of suLtable size and pitch for the ropes used.
56j9-13 Mandatofl/. Where any diesel or similar fuel-Injection engine is Used to
power a hoist, the engthe sbaiL be equipped
with a damper or other cutoff in its air intake system. The control handle shall be clearly labeled to indicate that its intended function is For emergency stop-
ping only. 56.lg-14 Mandatory. in a friction hoist
installation, tapered guides or other approved devices shall be installed above and below the limits of regular txavel of the conveyance and arranged to Drevent overtravel in the event of failure of other
devices.
56.19-22 Mandatory. The end of the rope at the drum shall thake at least one hill turn on the drum shaft, or a spoke of the drum in the case of a free drum, and shall be fastened securely by means of rope cUps ar clamps. There shall be three
hill turns of cable or rope on the hoistin drum when the cable or rope is extended to its maximum working length. This standard does not apply to friction hoists.
56.19-23 lfleservedj 56.19-24 Mandatory. The rope shall be attached to the load by the thimble-andclip method, the socketing method, or other approved method. If the socketing methods employed, zinc or its equivaient shall be used. The use otBabbitt metal or lead for socketing wire ropes Is prohlb-
107
Title 30-Mineral Resources
ItS. If the thimbleandelip method is
used, the following shall be observed: The rope shail be attached to the
load by passing one end around an oval
HEADFR,4ME5 AND SHEAvES
56.19-35 Mandatonj. All head(rames
shall be constructed with suitable design
thimble that is attached t-othe IDad bend. ing the end back so that it is parallel to
considerations to allow for all dead loads, live loads, and wind loath.
the long or 'live' end of the rope and fas
56.19-36 MandatOry. Headframes shaH
teniag the two parts of the rope together be high enough to provide clearance for
with clips.
overtravel and safe stopping or the con
The U.bolt of each clip shall encircle the short or "dead end of the rope and
veyance.
56.19-3'I Mandatory, fleet angles on
the distance between clips shall not be hoists installed after November 15, 1919,
less than the figures given in the accom shall not be greater than one and one.half
panying table. As a minimum, the following number
of clips or equivalent shall be used for var bus diameters of six-strand, ID-wire, plow.
degrees for smooth dnims or two degrees for grooved drums.
56.19-38 Mandatory. Platforms with toeboards and handrails shall be pro-
steel ropes:
vided around elevated head sheaves.
(Follow manufacturer's recommenda. 56.19-39 MandatOry. All personnel
tions for other kinds of wire rope and hoists, except emergency escape hoists
cUps.)
and hoists wtth rope speeds of 200 teetper
minute or ies, installed alter November
Diameter of rOpe. inches
Number of clips
Center. to-
center
spacing of
15, 1919, shall have drum and sheave tread diametem-
CI) Not less than 60 times the hoist rope diameter for s'ope or Inclined shalt applications;
clips.
Not 1ess than 80 tImes the hoist rope
Inches diameter if the hoist ropes are one inch in
diameter or greater, or not less than 60
I.
1
1
1%..
4 4 times the hoist rope diameter If the hoist
64 5 ropes are less than one inch In diameter
4
$
6 icr Vertical shaft ttSons or
5 7
Notless than 100 times the hoist rope
6 St/i diameter for locked coil ropes. -
1 91 8 9 56.19-40 Mandatory. Bead, idler, knuc
13'. 6 ide, and curve sheaves shun have grooves 7 10 of proper contour For the specific rope di
1% .. 2 2
8 11 ameter used.
8 12
8 '3
56.19-41 through 56.19-44 tfleservedi
2 8 14 Co svEm Mc Es
(d} For all ropes less than three-quarter
inch In diameter at least four cllps or equivalent shall be used
(e) When special conditions requfre the attachment ofasling to the hoisting cable
to handle equipment in the shaft, the sling shall be attached by clips or equiv ajent in accordance with the table In par
agraph (c) of this standard. 56.19-25 fEeserved]
56.19-26 Mandatory. Safety device attachnients to hoist ropes shall be se
lected, installed, and naintatned
according to manufacturer's specifica. tlons to minimize Internal corrosIon and weaking of the hoist rope.
50.19-21 through 56.19-34 tReservedi
56.19-45 MandatOry. Man cages and skips used for hoisting or lowering em ployees or other persons in any vertical shaft or any incline shaft with an angle of
inclination of forty-live (45) degrees from the horizontal shall be covered with a metal bonnet.
56.9-46 through 50.19-48 Iaeservedi
56.19-49 Mandatory. Buckets shall not be used to hoise men except during shaft sinking operations, inspection, maintenance, and repairs.
56.19-50 Mandaior2J. Buckets used to hoist persons during vertical shalt sink Ing operations shall: (a) Be securely attached to a crosshead when traveling in either direction between the lower azd
108
Chapter 1-Mine Salety and Health Administration
upper crosshead parking locations; Cb) Have overhead protection when the shaft
depth exceeds 50 feet; Ic) Have sufficient depth or a suitably designed platfonn to transport persons safely in a standing posalon; and Id) Have devices to prevent accidental dumping where the bucket is supported by a bail attached to its lower hail.
56.19-51 taeservedi
56.19-52 tEeservedi
56.19-53 Mandatory. ii shaft sinking where a platrorm is suspended by wire
ropes, such ropes shall have an approved
rating for the suspended load. 56.19-54 Mandatory. Where rope guides
are used in shafts otherthan in shaft sink. Ing operations, the rope guides shal] be a type of lock coil construction.
HOISTING PROCEDURES
56.19-55 Mandatory. When a manually operated hoist Is used, a qualified hoistman shall remain within hearing of the telephone or signal device at all times while any person is underground.
56.19-56 Mandatory. When automatic hoisting is used, a competent operator of the hoist shall be readily available at or near the hoisting device while any person
s
56.19-51 Mandatorij No person shall
operate a hoist unless within the preceding 12 months he has had a medical ex
aminatlon by a qualified, licensed
physician who shall certify his fitness to perform this duty. Such certification shall be available at the mine.
56.19-58 Mandatory. On'y experienced hoistmen shall operate the hoist except In cases of emergency and n the training of new hoIstmen.
56.19-59 tfteserved] 56. 19-GO Iftesefledi
56.19-61 Mandatory. Tile safe speed for
hoisting men shall be determined for each
shaft, and this speed shall not be ex ceeded. Men shall not be hoisted at a speed faster than 2,500 feet per minute.
except in an emergency. 56.19-62 Mandatory. Maximum normal
operating acceleration and deceleration
shall not exceed 6 feet gr second per Sec. onci. During emergency braking, the deceleration shall not exceed 16 feet per
second per second.
56.19-83 Mandatory. Only authorized pexons shall be in hoist rooms.
56.19-64 tkeservedi
56.19-8sMandatory. Conveyances shall not be lowered by the brakes alone except
during emergencies. 56.19-86 Mandatory. In shafts inthned
over 45 degrees, the operator shall deter. mine and post In the conveyance or at each shaft station the maximum number
of persons permitted to ride In a hoisting corweyance atany one Urne. Each person shallbepmvideda minimum of 1.5 square feet of floor space.
56.19-61 Mandatory. During shift
changes, an authorized person shall be In charge of each trip in which persons are hoisted.
56.19-88 Mandatory. Men shall enter, ride, and leave conveyances in an orderly
mannerS
56.19-89 Mandatory. Men than not en-
ter or leave conveyances vjtich are in motion or after a signal to move the con
veynuce has been given to the hoistman.
56.1 9-loMandatory. Cage doors or gates shall be closed while men are being
hoisted; they shall not be opened until the cage has come to a stop.
56.19-11 Manaatory. Men shall not ride in skips or buckets with muck, supplies, materials, or toois other than small hand
tools.
5Et-fl Mundntonj. When tcnbtn%tions of cages and skips are used in the same compartment, the cages shall be
enclosed to protect personnel from flying material anti the hoist speed reduced to man.speed as defined in standard 56.19-
61. butnotto exceed 1.000feetpermlnute. Muck shall not be hoisted with personnel
during shift changes.
56.19-13 Mandatory. Rock or supplies shall not be hoisted in the zaxne shalt as men during shtft changes, unless the compartments and dumping bins are parttLoned to prevent spillage into the cage
compartment 56.19-14 MandatoryP. ersons shall not
ride the bail, rim, bonnet, or crosshead of any shaft conveyance except when nec essary for inspection and maintenance. and then only when suitable protection for persons is provided.
56.19-15 Mandatory. Open hooks shall not be used to hoist buckets or other con
veyaflces.
56.19-16 Mandatory. When men are hoisted in buckets, speeds shall not ex ceed 500 feet per minute, and shall not
exceed 200 feet per minute when within
100 feet of the intended station.
109
Etle 30Mineral Resources
50.19-?? Mandatory. Buckets shall be stopped about 15 feet from the shaft bot tom to awaftasignal from one of the crew on the bottom for further lowering.
56.19-78 Mandatorij. All buckets shall be stopped after being raised about three (3) feet above the shaft bottom. A bucket shall be stabilized before a hoisting signal is given to continue hoisting the bucket to the crosshead, After a hoisting sigial s given, hoisting to the crosshead shall be at a minimum speed. The signaling device shall be attended constantly until 'a bucket reaches the guides. When persons are hoisted, the slgzmllng devices shall be attended until the crossheads has been engaged.
56.19-79 Mandatory. Where mine cars are hoisted by cage or skip, means for blocking cars shall be provided at a!) landings and also on the cage.
56.19-SO Mandatory. When tools, timbers, or other materials are being lowered or raised in a shaft by means of a bucket, skip, or cage, they shall be secured or so placed that they will not strike the sIdes of the shaft.
56.19-81 Mandatory. When conveyvices controlled by a hoist operator are not in use, they shall be released and the conveyances snail be raised or towered a suitable distance to prevent persons from boarding or loading the conveyances.
56.19-82 (Reservecll 56.19-83 Mandqtorij, A manually operated deviceshall be instafled on each electric hoist that will allow the conveyance or counterbalance to be removed from an overtravel position. Such device shall not release the brake, or brakes, holding the
oveftavelled conveyance or counterbalance until sufficient drive motor torque has been developed to assure movement of the conveyance or counterbaiance in the correct direction only.
56.19-84 through 56.19-89 IReservedi
56.19-90 Mandatory. There shall be at 'east two effective approved methods of signaling between each of the shaft stations and the hoist room, one of which thaI! be a telephone or speaking tube.
50.19-91 Mandatory. Hoist operators shall accept holsung instructions only by the regular signaling system unless It is out of orxler, In such an event, and during other emergencies, the hoist operator shall accept instructions to direct movement
of the conveyances only from authorized persons.
56.19-92 Mandatory. A method shall be provided Iosignal tbehoistopemtorfrom cages or other conveyances at any point in the shaft,
5.6.19-93. Mandatory, A standard code of hoisting signals shall be adopted and used at each mine, The movement of a shaft conveyance on a "one bell' signal is prohibited.
56.19-94 Mandatory, A legible signal code shall be posted prominently in the hoist house within easy view otffie hoistman. and at each place where signals are given or received,
56.19-95 Mand atonj, Holstingsignal devices shall be positioned within easy reach of persons on the shaft bottom or constantly attended by a person stationed on the lower deck of the sinking platform
56.19-96 Mandatory. Any person responsible for receiving or giving signals for cages. skips, and man trips when men or matel-jais are being transported shall be familiar with the posted signaling code,
56. 19-97 through 56,19-99 tReservedi
SHAnS
56,19-100 Mandatory. Shaft landings shall be equipped with substantial satety gates so constructed that materials wlU not go through or under them: gates snail be closed except when loading or unloading shaft conveyances.
56.10-101 Mandatory: Positive stopblocks or a derail switch shall be nsthlled on all tracks leading to a shaft collar or landing.
56,19-102 Mandatory. A means shall be providea toguidethemovementofashaft conveyance.
56,19-103 Mandatory. Dumping facili ties and loading pockets shalt be con structed so as to minimize spillage into the shaft
56.19-104 Mandatory. Suitable clearance at shaft stations shall be provided to allow safe movements of persons, equipment and materials,
56.19-105 MandatoTlj, A sale means of
passage around open shaft compart
ments shalt be provided on landings with more than one entrance to the shalt,
56,19-106 Mandatory. Shaft sets shall be kept in good repair and clean of hazardous material.
56.19-107 Mandatory. Hol5tnen shall be Informed when men are working in a
110
Chapter 1Mine Safety and Health Administration
compartment affected by that hoisting portion of the rope that is cut off shaM be
1 operation and a "Men Working in Shaft" examined and inspected by a competent
sign shall be posted at the hoist.
person for damage, corrosion, wear and
56.19-108 Mandatory. When men are fatigue.
working in a shaft dMen Working In Shaft" 56,19-125 Mandatory. Hoist ropes Wound signs shall be posted at all devices con- in multiple layers shalt have a length cut
trolling hoist$ng operations that may en off at the drum end at least three (3) tImes
danger such men,
during the antcipated life of the rope and
56.19-109 Mandatory. Sha!t inspecUon whenever necessary as required by Stand-
and repair work In vertical shafts sbaJI be ard 5&19-128 to distzlbnte the wear at
performed from substantial platforms change-of-layer and crossover points, The
equipped with bonnets or equivalent length of rope cut off shan not be a whole
overhead protection.
number multiple of the circumference of
56.19-110 MandatOry. A substantial the drum.
bulkhead or equivalent protection shall 56,19-126 Mandatory. Hoist ropes shall
be provided above men at work deepen. be examined over the entire active length
ing a shaft.
afleast every month to evaluate wear and
56,19-lllMandatoflJ. Substantial fixed possible damage. When such exannna.
ladders shall be provided from the collar tions or other inspections reveal that the
to as near the shaft bottom as practical rape is worn, and at least every sIx (6)
during shatt-snking operations, or an es- months, caliper measurements or non-
cape hoist powered by an emergency destructive teats shall be made at the fol-
power source shall be provided. When per- lowing locations:
sons are on the shaft bottom, a chain lad-
Wherever wear Is evident;
der, wire rope ladder. or other extension
Immediately above the socket or
ladders than be used from the fixed lad- clips and above the safety connection:
der or lower limit of the escape hoist to the shaft bottom,
c) Where the rope rests on the sheaves; Where the ropes teave the drums
56.19-112 through 56.19-liD IReservedi when the conveyances are at the regular
stopping point;
INsPECTION AND MAINTBNANCE
Where a layer of rope begins to over-
I 56,19-320 Mandatory, A systematic pro lap another layer on the drum; and cedure of inspection. testing. and main. (I) At 100 foot intervals (measurements tenance of shafts and hoisting equipment shall be made midway between the last shau be developed and fouowed. If it is previously calipered points).
found or suspected that any part is not 56,19-12? (Reserved)
flmctionin properly, the hoist shall not 56,i9-128 Mandatory. Ropes shalt not
be used until the mallunction has been be used for hoisting when they have:
located and repaired or adjustments have
More than six broken wires in any
been made,
lay;
56,19-12i Mandatory, Completerecords
Crown wires worn to less than 65
shall be kept (or three yea1 of Inspec- percent of the or1gn& diameter:
tions, tests, and maintenance of shafts
A marked amount of corrosion or
and hoisting equipment.
distortion:
56,19-122 Mandatoflj Parts usea to re-
A combination of similar factors in-
pair hoists shall have properties that will dividually less severe than those above Insure the proper and sate Thnction of tthe but which in aggregate might create an
hoist,
unsafe condition,
56,19-423 ManrjalorlJ. Wire ropes shall 56,19-129 Mandatory. Hoistmen shall
be lubricated or treated with dressing as examine theit hoists and shall test over-
recommended or approved by the rope manufacturer,
56. 19-124 Mandatory, Hoist ropes other than those on friction hoists shall be cut off at least six (6) feet above the higbcst connection to the conveyance at time intervals not to exceed one (1) year unless
a shorter time Is required by standard 56.19-126, or by conditions of use, The
travel, deadman controls, position indicators, and braking mechanisms at the beginning of each shift
56,19-130 Mandatory, Before hoisting persons and to assure that the hoisting compartments are clear of obstructions, empty hoist conveyances shall be operated at least one round tflp after
(a) Any hoist or shaft repairs or related
Title 30Mineral Resources
equipment repairs that might restrtct or obstruct conveyance clearance;
(b) Any oversize or overweightmateal or equipment trips that might restrict or obstruct conveyance clearance;
Ic) Blasting In or near the shaft that might restrict or obstruct conveyane clealaflce or
(ci) Remaining idle (or one shift or longer.
56.19-131 MandaioIlJ. Hoist conveyance connections shall be Inspected at least once during any 24hour period that - the conveyance is used for hoisting per-
aons. 56.19-132 Mandatonj. (a) A perform-
ance drop test olha$zt conveyance safety catches shall be made at the time of in. staBatlon or prior to installation, in a mockup of the actuai installation. The test shall be certilied to in writing by the manufacturer or by a registered professional engineer performIng the test.
1W Alter instailation andhefore use, and at the beginning of any seven Cl) day panod during which the conveyance isto be used, the conveyance shall be suitably
rested and the hoist rope slackened to test for the unrestricted ftinctloningofthe safety catches and their activating mechanisms.
(c)Thesafetycatchesshall be inspected by a competent person at the beginning ofany24-hourperlodthatth conveyance is tobe used.
56.19-133 Mandatorij. Shafts that have not been inspected within the past? days shall not be used until an inspection has been conducted by a competent person.
50.19-434 Mandatory. Sheaves in operating shafts shall be inspected weekly and kept properly lubricated.
56.19-135 Mandatory. Rollers used in operating inclined shafts shall be lubricated, properly aligned, and kept In good repair.
56,20 [fliscellaneous
56 ZI-1 Mandatory. Intoxicating beverages and narcotics shall not be permitted or used in or around mines. Persons under the Influence ofalcohol or narcotics shaU not be permitted on the job.
56.20-2 Mandatory. An adequate supply ofpotable drinking water shall be provided at all active working areas.
The common drinkIng cup and containers from which drinking water must be dipped or poured are prohibited.
Where single servIce cups are sup-
plied, a sanitary cozitainer for unused cups and a receptacle for used cups shall
be provided.
Cc) When water is cooled by ice, the ice shall either be of potable water or shall notcome In contact with the water.
cd) Potable water outlets shafl be posted. Ce) Potable water systems shall be constructured to prevent bacjcflow or backsiphonage of non-potable water. 56.20-3 Mandatory. At all mining operations: (a) Workplaces, passageways, storerooms, and service rooms shafl be kept clean and orderly. (b) The floor of everyworkpLace shaLl be maintained tn a clean and, so far as possible, a dry con-
dillon. Where wet processes are used, drainage shall be maintained and false floors, platfornis, mats, or other dry standing places shafl be provided where
practicable. Ic) Every floor, workingplace, and passageway shall be kept ft-ce from protruding nails, splinters, holes, or loose boards, as practicable.
56.20-4 IReserved) 56.20-5 Mandatory. Carbon tetnchioride shall not be used.
5620-0 and 56.29-7 [Reservedj 56.20-8 Mandatory. (a) Toilet facilities
shall be provided at locations that are compatible with the mfne operations and that are readily accessible to m$ne per-
sonnel.
(b) The facilities shall be kept clean and sanitary. Separate toilet facilities shall be provided (or each sex except where toilet rooms will be occupied by no more than one person at a time and can be locked from the inside.
56.20-9 Mandatory. Dusts suspected of being explosive shall be tested for explosiblilty. II tests prove positive, appropriate control measures shall be taken.
56.20-IOMandatory.jffaflure ofa water or silt retaining darn will create a hazard, itshall beofsubstantjal constructkon and inspected at regular intervals.
56.20-llMandatory. Areas where health or safety hazards exist that are not Immediately obvious to employees shall be barricaded, or warning s$gns shalt be posted at aU approaches. Warning signs shall bereadilyvisibje, legible, display the nature of the hazard, and any protective acuon required.
56.20-12 Mandatory. Toxic materials used in conjunction with or discarded from mining or milling of a product shall
be plainly marked or labeled so as to PUS-
112
Chapter 1Mine Safety and Health Administration
ltively Identify the nature of the lwaard and the protective action required.
56.20-13 Mandatory. Reccptac!es with covers shall be provided at suitable locations and used for the disposal o(waste food and associated materials. They shall be emptied frequently and shall be maintamed in a clean and sanitary condition.
5620-14 Mand atonj. No person shall be allowed to consume or store food or beverages In a toilet room nor in any area exposed to a toxic materiaL
5620-15 through 56.20-29 Reserved? 56.21 [Reserved]
56.22 (Reserved] 56.23 [Reserved 4 56.24 [Reserved) 56.25 (Reserved)
113
Title 30-Mneral Resources
56.26 Procedures
NOtIFICATION OFCOMMENCEMENT OF OP!RATION5 AND CLO5INO OF MINES
56.26-1 MandatorY. The owner, Operator, or person In charge of any metal and nonmetal mine shall notify the nearest Metal and Nonmetal Mine safety and
Heaith subdistrict Office of the Mine safety and Health Administration before startlngoperationsofthe approximate or actual date mine operalion wIR commence. The notification shall inciude the
mine name, iocauon, the company name, mailing address, person in charge, and whether operations win be continuous or intermittent.
When any mine is ciosed, the person In charge shall notify the nearest suhdistrict office as provided above and indicate whether the ciosure is temporary or permanent.
PART 57-HEALTH AND SAFETY
STANDARDS-MflAI. AND
NONMETALLIC UNDERGROUND MINES
Sec. 57.1 Purpose and s4pe. 57.2 DefiniUons. 57.3 Ground control. 57.4 FIre prevention and control.
57.5 Air quality. venLflation. radiation and physical agents.
57.6 ExploSives. 57.7 DrillIng. 57.8 Rotaryjet pIercing 57.9 Loading, hauling, dumping. 57.10 Aerial tramway& 57.11 TraveIways and esapeways 57.12 Eleiflitdty. 57.13 cbmpressed air and boilers. 57.14 Use o(equlpmenL 51.15 PenOnal ptottcUou. 57.16 MaterIals stomge and handling. 57.17 flIuSnaton. 57.18 Saletyprograms. 57.19 Man hoisting. 57.20 Miscellaneous 57.21 Gassymlncs. 57.22 iReservedi 57.23 iReservedi 57.24 lReserndi 57.25 IReSetVedi 57.26 PrOcedurea
Aimqogrn: Sees. 301(a) and 302(a) o(the Fed. era! Mine Safety and ffeoflh Amendments Act ol 1917, Pub. I.. 05-164, 30 (I.S.O. 96; and 951 and 29 U.S.C. 5772, 9! Stat. 1317 ajid 91 Stat. 1319; sec. 508 of the Federal Mine Safety and Health Act of 197'?, Pub. L. 91-173 as amended
by Pub. L 95-164. 30 U.S.C. 957, 80 Stat. 803: sec. 6.80 Stat. 774; 30 U.S.C. 125.
Sourcor: 34 FR 12517, July 31. 1969, unless oth
enise noted.
Noit; Nomenclature changes to this Part appear atl3 FR 12319, Mar.24, 1973.
57i Purpose and scope.
The regulations in this part are promuigated pursuant to section 6 of the Federal Metai and Nonmetallic Mine safety Act (30 U.s.C. 25) and prescribe health and safety standards for the purpose of the protection of ilfe, the promotion of health and safety, and the prevention of accidents in underground metai and nonmetallic mines which are sub3ect to that Act. Each standard which is preceded by the work "Mandatory' is a mandatory standard. The v!oiation of a mandatory standard wifl subject an operator to an orderor notice under section
B of the Act (30 U.S.C. 127). Those regulations in each subpart appearing under the heading "Generai-Surface and Un
derground" appiy both to the underground and surface operations of underground mines; those appearing under the heading "Surface Oniy" appiy only to the surface operations of under
ground mines; those appeaiing under the heading "Underground Oniy appiy only to the underground operations of underground mines.
57.2 Definitions.
As used in this part: "Abandoned mine" means all work has stopped on the mine premises and an ofrice with a responsible person In charge is no Longer maintatned at the mine. "Abandoned workingr' means deserted mine areas in which further work Is not intended. "Active workings" means areas at, in, or around a mine or plant where men work Or travel. "American Tabie of Distances" means the current edition of "The American Table of Distances (or storage of Expio sives" published by the Institute of Makers of Expiosives. "Approved' means tested and accepted for a specific purpose by a nationaliy retognized agency. "Authorized person" means a person approved or assigned by mine manage-
114
Chapter 1-Mine Safety and Health AdministratIon
ment to perform a specific type ofduty or "Combustible" means capabie of being
duties or to be at a specific iocation or ignited and consumed by lire,
iccations In the mine.
"Company official" means a member of
"Auxiliary fan" means a fan used to de- the company supervisory or technical
liver air to a working piace off the main stall.
airstream; generally used with ventlia- 'Ccmpetent person" means a person
tion tubtug.
having abilities and experience that fully
"Barricaded" means obstructed to pre- quaiify him to perform the duty to which
vent the passage of persons, vehicies, or he is assigned.
flying materiais.
"Conductor' means amataai, usuaiiy
"Berm" means a pile or mound of ma- lln the form of a wire, cabie Or bus bar,
teriai capabie of restraining a vehicle.
capable of carrying an electric current.
"Biasting agent' means any substance "Deiay connector' means a nofl-eiect.ric
ciassifted as a biasUng agent by the De- short interval deiay device for use in de-
partment of Transportation in 49 CFR iaying biasts which are initiated by det-
113.114(a) (44 FR 33182, May 31, 1919) onating cord.
which is incorporated by reference. This 'Detonating cord" means a flexibie cord
document is available for inspection at containing a solid core of high expioMves.
each Metal and NonmetaL Safety and "Detonator" means any device contain-
Heaith subdistrict Office of the Mine ing a detonating charge that is used to
safety and Health Administration, and may be obtained from the U.s. Govern-
initiate an expiosive and inciudes but is not ilmited to biasting caps, electric
ment Printing Office, Washington, D.C. biasting caps and non-electric instanta-
20402.
"Biasting area' means the area near
neous or delay biasting caps.
'Distribution box" means a portabie
biasting operations in which concussion apparatus with an enciosure through
or flying matedal can reasonably be ex- whkch an eiectric circuit s carried to one
pected to cause Injury.
or more cabies from a singie Incoming
"Biasting cap" means a detonator which feed line, each caNe circuIt being con-
is initiated by a safety fuse.
nected through individuai overcurrent
"masting circuit" means the eleetheni prDtectSve devices.
circuit used to fire one or more eiectric "Eiectrlc biasting cap' means a deto-
biasting caps. "Biastng swftch" means a switch used
to connect a power source to a biasting circuit.
"Booster" means any unit of expiosive or biasting agent used for the purpose of perpetuating or intensifying an initiai detonation.
"Booster fan" means a fan instaiied in the matn airtream or a spilt of the main airstream to Increase airflow through a
section or sections of B mine.
"Capped fuse" means a iength of safety
fuse to which a biasting cap has been at-
tached.
nator designed for and capable of being initiated by means of an eiectric current.
"Eiectricai grounding" means to con fleet with the ground to make the earth
part of the circuit. "Empioyee" means a person who works
for wages or saiary in the service of an
employer. "Employer" means a person Or organi-
zation which hires one or more persons to work [or wages or sa'ary.
"Escapeway" means a passageway by
which persons may ieave a mine.
"Expiosive" means any substance
clnssifaed as an explosive by the DepartmentotTransportatlon In 49 CFR 173,53,
"Capped primer" means a package or cartridge of explosives which is specifi. cally designed to transmit detonation to other expiosives and which contains a
113.88 and 113.loOwhich are incorporated
by reference. Titie 49 CFR is available for inspection at each Metal and NonmeL& safety and Heaith subrnstrlct Office of
detonator.
the Mine safety and Heaith Administra-
"Circuit breaker' means a device de- tion, and may be obtained from the U.s.
signed to open and close a circuit by non Government Printing Office, Washington,
automatic means and to open the circuit D.C. 20402.
automatically on a predetermined over- 'Face or bank" means that part of any
current setting without injury to ttseif mine where excavating Is progressing Or
when properly applied wflhin its rating was last done.
115
Title 30Mineral Resources
"Fire door' means an openable closure for a passageway, shaft, or other mine opening to serve as battier to fire, the effects of fire, and air leakage. A lire door shall be copgructeri of materials and as sembled so as to be equivalent to a door having a ftre resstanee rating of 1 hours or greater, and on exposure to fire on one side for 30 minutes. the temperature on
the unexposed side shall not exceed
250 F. as determined by a nationally recognized testing agency in accordance with Standard Method of FIre Tests of Door Assemblies". National Fire Protection Association (NFPA) Code No. 252, l92. or equivalent. The framework assembly of a Ore door and the surrounding hulk head, If any, sbafl be at least equivalent La the fire door in fire and airleakage resistance, and in physical strength. NFPA Code No. 252 iS hereby incorporated by reference am! made a part hereof.' This publication may be examined In any Metal and Nonmetal Mine Safety and Health Subdistijct omce. Mine Safety and Health Administration, or may be obtaIned from the National Fire Protection Association. 470 Atlantic Avenue. Boston. Mass. 02210.
Flammable" means capable of being easily ignited and of burning rapIdly.
'Flash point" means the minimum temperature at which sufficient vapor is re-
leased by a liquid or solid to form a flammable vapor-air mixture at atmos-
pheric pressure.
Highway means any public street.
public alley, or public road. !High potential" means more than 650
Volts.
!Hotht means a power ctrtven wind'ass or drum used forralsing ore. rock, or other material from a mine, and for lowering or raisIng men and material.
"Igniter cord" means a fuse. cordlike in appearance, which burns progTessivety along its length with an external flame at the zone of burning. and Is used for lighting a series of safety fuses in the desired sequence.
"Insujatal" means separated from other conducting surfaces by a dielectric substance permanenUy offering a h&gh resistance to the passage of current and to disruptive discharge through the sub-
'NOta....Incrporauon by ttttnte p,oti,ioim a proved by the Director orthe FedtI Rater on Sop-
tcmber 20. Ion. me tlaUonaJ 1re Code Is on file in the OlUte of the Ptdemj ttzizt.. L%brrny.
stance. When any substance is said to be Insulated. it is understood to he insulated
in a manner suitable for the conditions to which it s subjected. Otherwise, it is, within the purpose of this definition, un insulated. Insulating coveringisone means lot making the conductor Insulated.
'Insulation" means a dielectric sub stance offering a high resistance to the
passage of current and to a disruptivedischarge through the substance.
"Lay" means the distance parallel to the axis of the rope in whIch a strand makes one complete turn about the axis of the rope.
"Lowpotential"meajs 650 volLsorless.
'Magazine means a facifity for the
storage of explothves. blasting agents, or detonators.
"Main fan" means a fan that controls the entire airflow of the mine, or the airflow of one of the major au- circuits.
"Major electrical installation means an assemblage of stationary electrical equipment !or the generation, transrnis. sion. distributIon, or conversIon or elec. trical power.
'Man trip means a trip on whIch men are transported to and from a Work area.
"Mill" includes any ore mill, sampling worics. concentrator, and any crushing, grinding, or screening plant used at, and In connection with, an excavation or mine.
'Mine opening means any opening or entrance from the surface Into a mine.
"Misfire' means the complete or partial failure of a blasungcharge to explode as planned.
'Multipurpose drychemical fire extingu%zher" mean3 a ilsted or approved mutipurpose dry-chemical fire extinguIsher having a minimum rating of 2-A:1O-B:C. by Underwriters. Laboratories. Inc., ana containing a minimum of 4.5 pounds or
dry-chemical agent. "Non.electric delay blasting cap" means
a detonator with an integral delay element and capable of being initiated by miniaturized detonating cord.
"Overburden means material of any nature, consolidated or unconsolidated, that oveijies a deposit of useM materials or ores that are to be mined.
'Overload" means that current which will cause an excessive ordangerous tern. perature in the conducLor or conductor insulation.
"Permissible" means a machine, ma terlal. apparatus, or device which has
116
Chapter 1Mine Solely and Health Administrotion
been investigated, tested, and approved "Shaft" means a vertical Cr inclined
by the Bureau ofMines orthe Mine Safety shaft, a slope, Incline Or wlnze.
and Health Administration and is main' tamed in permissibtt condtton.
"Potable waterjneanswater which shall
"Short circuit" means an abnormal con
nection of retattuety tow reststance,
whether made accidentally or intention.
meet the applicable minimum health re- ally, between two points of different pa.
quirements for drinking water establIshed by the State or community in
tential in a circuit. 'Slurry" ias applied to blasting) See
which the mine is located or by the En ytromnental Protection Agency in 40 CFR,
Part 141. pages 169-182 revised as of July 1, 1977. Where no such requirements are applIcable, the drinking water provided
shall conform with the Public Health Service Drinking Water Standards. 42 CFI% Part 72 Subpart 3, pages 527-533, revised asofOctoberl. 1976. Publications to which references are made In this definition are hereby made a part hereof. These incorporated publicatIons are
"Water gel".
"Stray current" means that portion of a thtal electhc current that flows through paths other than the intended circtht.
"Substantial construction" means con struction of such strength, material, and workmanship that the object will with. stand all reasonable shock, wear, and usage to which it sylil be subjected.
"Suitable" means that which fits, and has the qualities or qualifications to meet a given purpose, occasion, condition,
available for inspection at each Metal and Nonmetal Mine Safety and Health Sub district Office of the Mine Safety and Health AdministratIon.
Powder chest" means a substantial,
nonconductive. portable container
function. or circumstance. "Travelway" means a passage, walk or
way regularty used arid designated for persons to go from one place to another.
"Trip light" means a light displayed on the opposite end of a train from the b
equipped with a lid and used at blasting sttes for explosives other than blasting agents.
'Prhner" means a unit, package. or car tridge of exptostvet used to tnttath other explosives or blasting agents. and whtch contains a detonator.
"Reverse.current protection" means a
comotive Or engine.
"Water gel" or 'Slurry" (as applied to
blasting) means an explosive or blasting
agent containing substantial portions of
water. "Wet drillIng
means the continuous
applicatIon of water through the central
hole of hollow drill steel to the bottom of
method or device used on dIrect-current circuits or equipment to prevent the flow of current in a reverse dIrectIon.
"Rolt protecUon" means a framework, safety canopy or similar protection for the operator when equipment overturns.
"Safety can" means an approved con talner. of not over5 gallons capacity. hay' ing a spring-closing lid and spout cover.
"Safety fuse" means a flexIble cord con
tanng an internal burning medium by which fire Is conveyed at a continuous and uniform rate for the purpose of firing blasting caps or a black pcwder charge.
the drill hole. "Working level" (WL) means auy com
bination of the short-lived radon daugh' ters tn one liter of air that will result In ultimate emission of 1.3 x 1Q MeV (mil' lion electron volts) of potential alpha en
ergy. and exposure to these radon daughters over a period of time is ex
pressed in tenus of"working level months" (WEM). Inhalation of air containing a Ta don daughter concentration of I WL for 173 houn results in anexposureof I WLM.
"Working place" means any place in or about a mine where work Is being per
"Safety switch" means a sectionalizing formed.
switch that also provides shunt protection in blasting circuits between the
57.3 Ground control.
blasting switch and the shot area. "Scaling" means removal of insecure
SURfACE ONLY
material from a face or hlghwafl. "Secondary safety connection" means
57.3-1 MandatOry. Standards for the safe control of pit walls, Including the
a second connection between a convey. overali slope of the pit -wall, shall be es ance and rope, Intended to prevent the tablished and followed by the operator.
conveyance from running away or falling Such standards shall be consistent with in the event the prtmary connection falls. prudent engineering design, the nature of
117
Title 30Mineral Resou;ces
the ground and the kind of material and mineral mined, and the ensuring of safe working conditions accordIng to the degree of slope. Mining methods shall be solectal which will ensure wall and bank stability, Including benching as necessary
to obtain a safe overall slope. 57.3-2 Mandatory. Loose, unconsoli-
dated material shall be stripped for a safe distance, but in no case less than ID feet, from the top of pit or quan-y walls, and the loose, unconsolidated material shall he sloped to the angle of repose.
57.3-3 Mandatory. To ensure safe op. eration. the width and height of benches shall be governed by the type of equipment to be used and the operation to be
performed. 57.3-4 MandatOry. Safe means for scal-
ing pit banks shall be provided. Hazardous banks shall be scaled before other work is performed in the hazardous bank area.
57.3-5 Mandatory. Men shall not work near or under dangerous banks. Overhanging banks shall be taken down im-
mediately and other unsafe ground
condittonsshalt be corrected promptly, or the areas shall be barricaded and posted.
57.3-6 Mandatory. Men shall approach from above loose rock and areas to be scaled andshaflscMefrom asafe location.
57.3-7 iReserved] 57.3-3 MandatOry. The supervisor, or a
competent person delgnatect by him,
shall examine workIng areas and faces totunsafe conditions at least at the beginning of each shIft and after blasting. Any unsafe condItIon found 8haU be corrected before any further work Is performed at the immediate area or face at which the unsafe condition exists.
57.3-9 Mandatory. Men shall examine their working places before starting work and frequently thereafter, and any unsafe condition shall be corrected.
57. 3-10 and 573-11 JResorvedj 57.3-12 Mandojo nj. Men shall not work
between equipment and the pit wail or bank where the equipment may hinder escape from falls or slides of the bank.
57.3-13 through 57.3-19 IReservedl
UNDEROROUND ONLY
57.3-20 Mandatory. Ground support shall be used if the operating experience of the mine, or any particular area of the mine, IndIcates that it Is required. If it is
requIred, support, Including timbering, rock bolting, or other methods shall be consistent with the nature of the ground
and the mining method used.
57.3-21 tReservedi
57.3-22 Mandatory. MIners shall examine and test the back, face, and rib of theIr working p)aces at the beginning of
each shift and frequently thereafter. Supervisorz shall examine the, ground con ditions during daily visits to Insure that projrr Lestin and ground control practices are being followed. Loose ground shalt be taken down or adequately supported before any other work is doDe. Ground conditions afong baulageways
and travelways shall be examined period. Ically and scaled or supported as neces sary
57.3-23 through 57.3-25 iReservedi
57.3-26 Mandatory. Timbers used for support of ground in active workings shall
be set, blocked, or blocked and wedged so
that atightflt is achieved. Damaged, loos' ened, or dislodged timbers which create a hazardous condition shall be promptly repaired or replaced.
57.3-27 and 57.3-28 Reservedl
57.3-29Mandatory. Shaft pillars or other
support systems shalt have ufflcIent
strength to support operating shafts.
57.3-30 and 57.3-31 (Reserved]
57.3-32 Ilteservedl 57.3-33 Mandatory. Cajibrated torque meters or torque wrenches shall be available at mines where rock bolts are used
for ground control. Periodic tests shall be made to detetnfine the torque meter or torque wrench accuracy. Periodic testing of torque wrenches means when repaired
or at least annually, and whenever a torque wrench is suspected of being in-
accurate or damaged.
57.3-34 [Reservedl
57.3-35 Mandatory. Operators of mines Ihat have experienced rock bursts Within the mine sh&J develop a comprehensive rock burst detection plan applicable to current conditions In that mine within 90 days alter promulgation of this standard or, thereafter, within 90 days after a rock burst has been experienced. This plan shall be updated from time tothne as conditions and available technology wanant,
Th comprehensive rock burst detection plan shall be available tothe Secretary or
his duly authorized representative, and to mine employees,
57.3-36 through 573-49 iReservedi
[18
Chapter iMine Safety and Health Administration
GENERAL-SURFACE MiD UNDEROgOUND
57,3-50 Mandatonj, Mathriat. other than hangthg material, to be broken by secondary drilling and blasting, or by any
other method shall -be positioned or blocked to prevent hazardous movement before pemons commence breaking operatIons. Persons who perform those op-
erations shun work from a location where, itmovementofmatetialoccurs. those per-
sons will not be endangered. 57.3-SI Mandalonj. Where rnanualscal-
ing may be required at a work place, a scaling bar of sufficient fength to place the user out of danger of railing material shall be provided, The scaling bar shall be blunt on the end held by the user, Picks or other short tools shall not be used for scaling when their use places the user in danger of failing material,
57,3-52 IReserved] 57.3-53 Mandalory,When rock bolts are used as a means of ground support. anchorage test brocedures shall be estab-
lished and tests shall be conducted to determine the anchorage capacity of rockbolt installations, Test results shall be in writing and made available to the Secretary or his duly authorized representative,
57.3-54 Mandatory. Rock bolts used as a means of ground support and which require torquing shall be torqued to a value within the range determined Item information obtained by tests in the strata In which the rock-bolt assembly is used. In no case shall the applied torque cause a bolt tensIon that would exceed the yield point or anchorage capacity of the rockbolt assembly being used,
57.3-55 Mandatory. When installing
point-anchor rock bolts: (a) A torque test shall be conducted on
at least every foUrth instailed bolt, Ib) Torque testing shall be conducted
immediately after bolt installation, If the recommended torque has not
been achieved, the equipment used to install the bolt shall be adjusted and the next bolt installed shall then be tested,
If the recommended torque has not been achieved on the majority of bolts rnstalled in a working place through equipment adjustment, supplemental support equivalent to longer roof bolts with adequate anchorage. steel Or wood sets. or cribs shall be installed.
51.3-56 Mandatory. Rock bolt hole driU bits shall be easily identifiable by sight or feel and diameters shall be within a to]erance of 0.030 Inches of the manufacturer's recommended hole diameter for the anchor used,
57,3-57 Mandatory, If used in rock-bolt assemblies to reduce friction between the bolt head and the bearing plate, washers shall: (a) Have hardness in the range of 35-45 HRC (Rardness Rockwefl C Scale), (b) Conform to the shape of the bolt head and bearing plate, (c) Have sufficient strength to withstand loads up to the yield point of the rock bolt
57.3-58 Mandatory, When rock bolts are needed for ground supports they shall be installed as soon as practicable alter an area is exposed.
57.4 Fire prevention and control,
GENERAL-SURFACE AND UNPERO ROUND
57,4-I Mandatory, No person shall smoke or use an open flame
Where flammable solvents, liquids, fluids, or other flammable matertais are stored, transported, handled, or used; or
Where oil or grease is stored, transported. handled. or used. ifsmoking or the use of an open flame may cause a fire; or
(c)Within an unsafe distance of any area where smoking or the use of an open flame may cause a fire or an explosion.
57,4-2 Mandatory, SIgns warning against moking and open flames shall be posted so they can be readily seen in areas or places where fire or explosion hazards exi5t,
57,4-3 Mandatoni. Areas surTounding e'ectric substations and unburied tanks
used for the storage of flammable or combustible liquids shall be free of combusUble materials (including dry veet.ation)
f a distance of at least 25 feet,
57.4-4 Mandatoni. Flammable liquids
shall be stored 'rn accordance with standaids of the National Fire Protection Association or other recognized agencies approved by the Mine Safety and Health Administration. Small quantities of flammable liquids drawn from storage shall be kept in appropriately labeled safety cans,
57,4_S Mandatonj. Effective February
13, 1980, fixed unburied tanks used for the storage of flammable or combustible liquids shall be securely mounted on firm
119
Title 30-Mineral Resources
foundations. Where necessary to prevent
leaks caused by tanks settling, piping shall be provided with flexIble connec-
tions or other special fittings.
57.4-6 [Reservedl 57.4-7 Mandator!!. Means shall be provided to remove or control spilled flammable or combustible liquids. 57.4-8 Mandatory. Fuel lines shall be equipped with valves to cut oil fuel at the
source and shall be located and maintained to minimize fire hazards.
57.4_9 Mandatory. AU heat sources, In-
cluding lighting equipment capable of producing combustion shall be insulated or isolated from combustible materials.
57.4-10 Mandatory. Power wires and
cables shall be adequately Insulated where they pass through doors or walls or where they present a fire hazard.
57.4-Il Mandatory. Abandoned electrical circuits shall be deenergized and iso-
lated so that they cannot become
energized inadvertently. 57.4-12 Mandatory. All flammable and
combustible waste makrals. grease, lu bricantsor flammable liquids ahQll not be allowed to accumulate where they can create a fire hazard.
57.4-13 Mandatory. In areas where matorials such as oily waste or oily rags create a fire hazard, the materials shall be placed in covered metal containers until
d%sposed of properly. 57.4-14 Mandatory. Solvents with flash
points lower than 1000 F. (3 C.) shall not be used for cleaning.
57.4-15 Mandatory. Solvents shall not be used near an open flame or other ignition source, or near any source of heat, or in an atmosphere that can elevate the temperature of the solvent above the flash point.
57.4-16 Mandatory. Drip pans shall be
provided tocatch leakage or spillage
whenever combustible or flammable liq ulds are dispensed In a place or manner w2ilch may create a fire hazard. Floor areas where Oflp pans are used shall be cleaned Immedlate]y after spills.
57.4-17 IReservedi 57.4-IS Mandatory. Oxygen cylinders shall not be stored in rooms or areas used or designattd for oil or grease storage. 57.4-19 Mandatory. Gages and regula tots used with oxygen or acetylene cyl inders shall be kept clean and free of oil and grease. 57.4-20 Mandatory. Battery-charging
stations shail be located in well-ventS lated areas.
57.4-21 Mandatory. Equipment pow ered by internal combustion engines (except diesel engines), where the ftiel tank is an integral part of the equipment, shall be shut off and stopped before being fueled.
57.4-22 Mandatory. Each mine shall have available or be provided with suitable fire fighting equipment adequate for the size of the mine.
57.4-23 Mandatory. Fire fighting equipment which is provided on the mine property shati be strategically located, readily
accessible, plainly marked, properly maIntned, and inspected periodically.
Records shall be kept of such %nspections. 57.4-24 Mandatory. Fire extinguishers
and tire suppression devtces shall be: Of the approprIate type for the par-
ticular fire hazard involved. Adequate in number and size for the
particular fire hazard involved. Replaced with a fully charged extin-
guisher or device, or recharged immediately. Mter any discharge is made from the extinguisher or device.
Inspected tested, and maintained at regular Intervals according to the manu(acturet's recommendatirnts
Approved by the Underwriter's Laboratortes, Inc., orother competent testing agency acceptable to the Mitie Safety and Health Administration.
57.4-25 Mandatory. Effective Februazy 13. 1980, whenever fire hydrants are used, they shall be provided with-
Uniform fittings; Readily available wrenches or keys to open the valves; and Readily avaMable adapters that connect hydrant fittings to the hose equipmentoflocal tire departments. 57.4-26 Mandatory. Water pipes. valves, outlets, hydrants, and hoses designated
for fire fighting purposes shall be inspected every 90 days and tested an-
nually.
57.4-27 Mandatory. Wftenever seW-propeUed mobile equipment Is used, such equipment shall be provided with a suitable lire extinguisher readily accessible to the equipment operator.
57.4-28 Mandatory. Welding. cutting, arc welding or soldertng shall be performed by a competent person.
57.4-29 Mandatory. When welding or cutting, suitable preeautbnsthafl be taken
120
Chapter 1-Mine Safety and Health AdministrQtic'n
to ensure that smoldering metal or sparks do not result in a fire. Fire exttnguishlng equipment shall be immediately available at the stte.
57.4-30 through 57.4-32 Reserved! 57.4-33 Mandatory. Valves on oxygen and acetylene tanks shall be kept closed when the contents are not being used.
57.4-34 IReservedi 51.4-35 Mandatory. Before any heat IS applied to pipelInes or containers which have contained flammable or combust ble substances. they shqfl be drained, yen-
tilated, thoroughly cleaned of residual substances and filled v4th either an inert
gas or, where compatible, filled with water. 57.4-36 through 57.4-38 IReservedi
tion which is within 25 feet of mine openings but does not include installed wiring, ground support and track sup-
port. headframes. any materials In transit. or any buildings and other structures th compliance with standard 57.4-43.
57.4-43 Mandatory. (a) Buildings and other similar structures, which are within 100 feet of mine openings used for intake
air and mine openings that are designated escapeways in exhaust air, shall be constructed of materials having a fire-resistance rating of no less than one (I) hour as
tested under the appropriate National Fire Protection Association (NFPA) firere$istance test or under a test of another approved testing agency.
(b An automatic fire suppresston sys-
tem may be substituted (or the require-
SURFACE ONLY
ments of paragraph (a)-
57.4-39A Mandatory. Effective Febru- U) In buildings and structures occupied
ary 13, 1980, storage buildings or rooms or in use on November 15, 1979. If the sys-
in which flammable ot combustible liq- tem is in operating condition by Februasy
uids or other flammable materials are 13. 1980; or
stored and which are within 100 feet of (2) In buildings and structures under
where miners normally work shall be well- construction on November 15, 1919.11 the
ventilated and constructed of materials system is in operating condition prtor to
having a flre-resstance rat%ng of no less occupancy or use
than one (I) hour as tested under the ap- 57.4-44 IReserved]
propriate Nat%onal Fire Protection Asso- 57.4-45 Mandatory. Blacksmith shops
ciation (NFPA) flre-reslswnce test or under a test ofanother approved testlngngeney.
shaU beLa) wcfl-ventilat& and equ5pped with
57.4-39D Mandatory. Emergency fire exhaust vents over the forge;
righting plans in combination with evac- Ui) Inspected specifically for smoldertng
uation and rescue plans shall be estab fires at the end of each shift;
fished and coordinated with available fire righting organizations. Emergency fire righting drills shall be held for each shift at least once every six (6) months.
57.4-SOC through 57.4-301 (Reserved]
Constructed of materials having a fireresistance raUng of no less than one (I) hour as tested under the appropriate National Fire Protection Association (NFPA) fi.resisce test orunder a test
57.4-40 Mandatory. FSre alarm systems of another approved testing agency; and
shail be provided and maintained in op
Located at least IOU feet from the
erat4ng condition or adequate fire alarm mine openings or fan installations, and
procedures shall be established to warn not in buildings or snowsheds adjoining promptly all persons endangered by a fire. mine openings or fan installations unless
57.4-41 Mandatory. Every building or fire doors and walls, constructed accord-
structure where persons normally work ing to the requirements of paragraph (c)
shall be provided with exits sufficient to of this standard, are provided between the permit the prompt escape of persons in blacksmith shop and the mine openings
case of fire.
or fan installations.
57.4-42 Mandatory. (a) No combustible 57.4-46 Mandatory. Gasoline, diesel
materials shall be permitted within 100 fuel, lIquefied petroleum gases, and other
feet or main and booster fans and mine flammable liquids when not buried, shall
openings. except for one day's require not be stored within 100 feet of the follow.
ments of mine materials orsupplies. How ing:
ever, such supplies or materials shall not
Mine openings.
be permitted within 25 feet of mine open-
Buildings or snowsheds connected
ings. to mine openings.
(b) In this standard, the phrase "com-
Fan installations or housings.
bustible materials" includes dry vegeta
Hoist houses.
121
Title 30Mineral Resources
57.4-47 Menduort,. Belt conveyors shall
be equipped with a safety switch capable ofautomatkally stopping the drive pulley in the event of excessive slippage of the belt, where ignition of the belt could cmate a hazard to personneL When it Is necessary to operate the conveyor while temporari!y by-passing the safety switch or any automatic function of the switch, a person shall attend the belt at the drive pulley.
57.4-48 Mandatory. All employees shall be instructed at least once each calendar year on fire alarm signals and applicable procedures to be followed in case of flre or other emergency. Records of instruction shall be kept for 2 years.
57.4-49 [Reservedl
UNDERGRoUND ONLY
57.4-50 Mandatory. All flammable aiid combuflible waste mateilals, grease, hibricants or flammable liquids shall not be allowed to accumulate where they can create a fire hazard.
57.4-SI Mandatory. Fire alarm systems adequate to warn all employees shall be provided and maintained in operating condition.
5t4-SZ Mandatory. Gasoline shall not be stored underground, but may be used only to power internal combustion engines in nongassy mines that have multiple horizontal or inclined roadways from the surface large enough to accommodate vehicular traffic. Roadways and other openings shall not be supported or lined with combustible material. AU roadways and other openings shall be connected with another opening every 100 feet by apassage large enough to accommodate any vehicle In the mine.
57.4-53 Mandatory. The use of liquefied petroleum gases shall be limited to mathtenance work.
57.4-S4Mcznacztory. Oil, grease, Or diesel fuel stored underground shall be kept In
suitable tightly sealed containers in flreresistant areas, at safe distances from explosives magazines, electrical installations, and thaft stations.
57.4-55 Mandatory. Transformer stations, pump rooms, compressor rooms and similar installations, which are located In timbered areas or in areas where exposed rock Is combustIble, shall be provided with suitable Are protection.
57.4-SO IReservedl
57.4-57 Mandatory. Effective November
12, 1920, trailing cables shall be flame-i-c-
sitantin accordance with 30 CFR 18.64. 57.4-58 Mandatory. Fires shall not be
built underground; open-flame torches and candlesshau not be leftundergTound.
57.4-59 and 57-4-60 jEeservedi 57.4-MA Mandatory. To prevent the spread of smoke or gas in the event of a fire, ventilation doors shall be installed at
Or near shaft stations of Intake shafts and
at any shaft designated as an escapeway under standard 57.11-53, or at other Iccations which provide equivalent plotection. EIrective FeI?nlary 13, 1980, the location (and reiocatton) of doors required by thisstandard shall be submitted to the District Manager for the district in which the mine is located, for review and approval by the Secretary.
beDoors required by this standard shall -
Constructed and maintained in ac-
cordance with standard 57.5-31; Constructed according to the spec-
.iflcatlons within the definition of "fire door" in sectton 57.2, II located in a tim-
bered area. In an area where the exposed
rock is combustible, or in an area where a slgnicantflre hazard ft present;
(ci Provided with a means orremote closure unless other means of closIng the
door are assured; (dl Constructed so that, once closed.
they will not reopen as a result of a differential in air pressure;
(e) Constnjcted so that they can be ojened from either side by one person, or provided with a man door that can be
opened from either side; and
U) Kept clear of obstructions and extranews materials.
57.4-618 Mandatory. (a) To confine or prevent the spread of toxic gases from a fire originating in an underground shop, the mine operator shall install in each opening to the shop a fire door or bulkhead constructed in accordance with the delinitlon of "fire door" contained In sec-
tion 57.2.
(b) Each fire door shall be (I) Constructed so that, once closed, It will not reopen as a result of a differentlaj
in air pressure; Constructed so that it can be opened
from either sIde by one person or be pro-
vided with aman door that can be opened
from either side;
SuItably air-tight; and
i22
Chapter 1Mine Safety and Health Administration
4) Kept clear of obstructIons and ex- shall involve all employees On each shift
traneous materials.
and shall include:
(ci This standard does not apply when
Activation of the tea1arm system
mine shop exhaust air Is routed directly
Evacuation of all men tram their
to an exhaust system in such a manner work areas to the surface or to designat'J
that personnel would not be exposed to centrai evacuation points t some time
toxic gases in the event of a fire originat- other than a shift change.
ingin the underground shop.
Record of such drills, showing the time
57.4-62 Mandatory. Timber in mine en- and date, shall be kept for at least 2 years
trances shall be are-retardant to the ex- after each drill.
tent that the flame spread rating shall be 574-74 Mandatory. AB employees In-
25 or less for at least 200 feet inside the volved in the escape and evacuation plan
mine portal or collar, or the mine entrance for an underground operation shall be in-
shall be provided with fire protection ca- structed at least once each calendar year
pable of controlling a fire for at least 201) on current escape and evacuation plaz,
feet inside the mine portal or collar.
fire alarm signals, and applicable proce-
57.4-63 Mandatorlj. Waterline outlets dures to be followed in case of fire or other
located at shaft stations shall have at emergency. New employees shall receive
least one fitting suitably located for, and such instructions before going under-
capable of, immediate connection to fire ground. Whenever an employee is as-
fighting equipment
signed to work in another area of the mine
57A-64 (Reservedj
he shall be instructed on the eseapeway
57.4-65 (Reserved!
for that area at the time of such assIgn-
57.4-66 Mandatory. Suitable fire pro-- ment. However, employees who normally
tection shall be provided at the head, tail, work in more than one area of the mine
drive, and takeuppulleysofbeltcOflvey.- shall be Instructed at last once each cal-
ors and at intervals along the belt line. endar year in the location of escapeways
57.4-67 Mandatory. A minc rescue sta- for all areas of the mine In which they nor-
tion equipped wtth at least ID sets of ap- mally work or travel. Whenever a change
proved and properly maintained 2-hour Is made in escape and evacuation plans
self-contained breatlitng apparatus, ade- and procedures for any area of the mine,
quate suppffcs, and spare pares shall be aft affected empkyee& shRil be Instructed
maIntained at mines employing 75 or of such change. Records of instruction
more men unclergrrnrndor, In lieu thereof, shall be kept for 2 years.
thc mine shall be affiliated with a central 57.4-75 Mandatory. Belt conveyors shall
mine resaje station.
be equipped with slippage and sequence
57.4-68 [Reservedl
switches.
57.4-69 Mandatory. Approved mIne res- 57.4-76 MandatoTlJ. Where welding or
cue apparatus shall be properly main- cuttingwith an arc or open flame. orthaw-
tained for immediate use. The equipment lug pipes electrically (excluding heat tape)
shall be tested at least once a month and or soldering with an open flame, a mul-
records kept of the tests.
tipurpose dry-chemical flre extinguisher
574-70 Mandatory. At mines employ- shall be provided.
Ing 75 or more men underground, at least 57.4-'?7 MandatOtli. Where welding or
two rescue crews (lOMen)shall be trained cutting with an arc oropen flame,or thaw-
at least annually in the use, care, and Urn- ing pipes electrically (excludrng heat tape) itauons of self-contained breathing and within thirty five (35) feet, ?r where sol-
tire fighting apparatus and in minerescue dering with an open flame wilihin ten 00)
procedures. Smaller mines shall have at feet, or more than one (I) gilon of com
least one man so trained for each 10 men bustible liquid (unless the combustible
employed undergTound 54.4-71 IReservedi 57.4-72 Mandatory. Only trained mine
liquid isin a closed noncombustible metal container) or more than fifty (50) pounds of non-tht-reta,dant wood, or more than
rescue team membersshall partJcipate in ten (10) pounds of combustJbleplasttc, the
rescuc and fire figbUng operations In advance of the fresh air base.
following precautions, in audiluon to a multipurpose dry-chemical fire extin-
57.4-73 Mandatory. Mine evacuation guisher shall be taken:
drills shall be held for each shia once (a) A second multipurpose dry-chemical
every 6 months. These evacuation drills fire extinguisher. or flre extinguishing
123
Title 30Mineral Resources
equipment havingequivalent extinguishing capability and appropriate for the parttcular hazard Involved, shall be provided.
(1) The combustible materIals and the area between them and the operation shall be wetted down (precautions shall be taken against electrtcal shock, where necessary) before and after the operation. TI wetting down is not practical, then the combustibles shall be isolated by noncombustible material or the operation shall be shielded to insure that smokierlag metai or sparics do not result in a lire.
If the precautions in (b) are not prac Ucal, then a second person shall be present to observe and extinguish Ores.
Inspection(s) of the affected areas shall be made during the fIrst hour alter the operation is terminated. If the mine operator deems that working conditions and the degree of potential hazard warrant it, additional inspections shall be made or other extra-precautionary measures shall be taken.
57.4-78 Mandatory. Where welding or cutting with an arc or open flame, orthawing pipes electrically (excluding beat tape) in or within thIrtyflve (35) feet. or where soldering with an open flame 'nor within ten (10) feet. ofashaft, raise. or wlnze and where there is a risk that combustible materials may be ignited by fallingsparks or heated matertal, the following precautions, in addilion to a multipurpose dry chemical fire extinguisher, shall be taken:
(a)Asecond multipurposedry-chemical fire extlngutsber, or fire extinguishing equipment havtng equivalent extinguishIng capability and appropriate (or the particular hazard involved, shall be provided.
(b) The combustible materials and the area between them and the operation shall be wetted down (precautions shall be taken against electrical shock, where
necessary) before and after the operatIon. If wetting down Is not practicaL then the combustibles shall be isolated by noncombustible matertal or the operation shall be shielded to insure that smoldering metai or sparks do not result in a fire.
(c) Or, It practical, the opening immediately below or adjacent tothe operation shall be covered or bulkheaded with a
noncombustible material. (d) If the precautions in (b) or(c) are not
practical, then a second person shall be present to observe and extinguish fires.
le) Inspection(s) of the affected area shall be made during the first hour after the operation is terminated. lithe mine operator deems that working conditions and the degree of potential hazard warrant It, additional inspections shall be made or other extra-precautionary measures shall be taken.
57.4-79 through 57.4-84 IReservedi 57.4-85 Mandatory. Stationary diesel equipment shall not be supported on a combusuble base. 57.4-86 Mandatory. Stationary diesel equipment shall be provided with a thermal sensor which automatically stops the diesel engine should overheating occur.
57.5 Air quaflty, ventilation, radiation, and physical agents.
Ma QUALITY
GENERAL_-SURFACE AND IJNDEROROUND
57.5-I Mandatory. Except as permitted by 57.5-5:
Except as provided in paragraph (b) the exposure to airborne contaminants shall not exceed, on the basis of a time weighted average, the threshold limit values adopted by the American Conference of Governmental Industrial HygIenist. as set forth and explained in the 1973 edition of the Conference's publication, entitled "mv's Threshold Limit Values for Chemical Substances in Workroom Air Adopted by ACGIH for 1973," pages I through 54, which are hereby incorporated by reference and made a parthereot This publication may be obtained from the American Conference of Governmen. tat Industrial Hygienists by writing to the Secretary-Treasurer, P.O. Box 1937, Cmcinnata, OhIo 45201, or may be examined in any Metal and Nonmetal Mine Safety and Health District or Subdistrict Office of the Mine Safety and Health Adminis-
tration. Excursions above the listed
thresholds shall not be of a greater magnitude than is characterized as permlss!ble by the Conference.
The 8-hour time-weigbted average airborne concentration of asbestos dust to which employees are exposed shall not exceed 2 fibers per milliliter greater than 5 microns in length, as determined by the membrane filter method at 4013-450 magniilcation (4 millimeter objectve) phase
124
Chapter 1Mine Safety and Health Adininistrotion
contrastiliuminatlon. Noemployeesshall ees shall use the protective equipment in
be exposed at any time to airborne con- accordancewlthtrainingand instruction.
centrations of asbestos fibers in excess of
A respirator program consistent with
10 fibers longer than 5 micrometers, per milliliter of air, as determined by the
the requirements of ANSr Z88.2-1959, published by the American National
membrane fllter method over a minimum sampling time of 15 mInutes. "Asbestos"
Standards Institute and entitled "Axnerican National Standards Practices for
is a generic term for a number of hydrated Respiratory Protection ANSI Z8&2-1969,"
silicates that, when crushed or processed, separate into flexible fibers made up of fibrils. Although there are many asbestos
minerals, the term "asbestos" as used
approved August11, 1069, which Is hereby
incorporated by reference and made a part hereof. This publication may be o1tamed from the American National
hereinisltmftedtothe foflowingrntherals: Standards Institute, Inc., 1430 Broadway,
chrysotile, amosite, crocidolite, antho- New York, New York 10018, or may be ex-
phylite asbestos, tremolite asbestos, and amined in any Metal and Nonmetal Mine
actinolite asbestos. (C) Employees shall be wlthclravm from
Safety and Health District or Subdistrict Olflce of the Mine Salety and Health
areas where there Is present an airborne contaminant given a "C" designation by the Conference awl the concentration ex-
Administration. When respiratory protection is used
in atmospheres immediately harmful to
ce&s the threshold limit value listed tor life, the presence of at least one other per-
that contaminant. 57.5-2 Mand.Uor. Dust, gas, mist, and
son 1tH backup equipment and rescue capability shall be required in the event
fume surveys shall be conducted as ftcquently as necessaty to determine the ad equal? of control measures.
57.5-3 Mandatory. Holes shall be collared and drilled wet, or other effictent dust control measures shall be used when
of failure of the respiratory equipment. 57.5-S Mandatory. The following chem-
ical substances thau notbe used orstored except by competent persons under laboratory conditIons approved by a nationally recognized agency acceptable to the
drilling non-water-soluble material. Efficient dust controL measures shall be used
Secretary. Carbon tetrachloride,
when dulling water-sduble matertals.
Phenol,
575...4iResetvedl
4-Nitrobiphenyl,
57.5-5 Mandal orij. Control of employee Id) Alpha-naphthylamine,
exposure to harmful airborne contatni- (e) 4,4-Methylene His (2-chloroaniline),
nants shall be, insofar as feasfl,le, by pre- (I) Methyl.cblorometbyl ether,
vention of contamination, removal by
3,3 Dichlorobenzidine,
exhaust ventilation, or by dilution with
His (chioromethyl) ether,
uncontaminated air. However, where ac-
Det.a-napthylamine,
cepted engineering control measures have U) Denzidine,
not been developed or when necessary by (k) 4-Aminodiphenyl,
the nature of work involved (for example, while establishing controls or occasional entryinto hazardous atmcspheres to perform maintenance or investigation), employees may work for reasonable periods of time in concentrations of airborne conS
(I) Ethyleneimine, Beta-propiolactone, 2-Acetylaminofluorene,
(0) 4.Dimethylaflflflobenzene, and (p) N-Nitrosodlmethylamlfle. 57.5-7 through 57.5-9 IReservedi
taminants exceeding permissible levels tf
they are protected by appropriate respi-
ratory protective equipment. Whenever respiratory protective equipment Is used a program for selecUon, maintenance, training, flttlng, supervision, cleaning, and use shall meet the rollowing minimum requirements:
(a) Mine Safety and Health Administration approved respirators which are ap-
plicable and suitable for the purpose
intended shall be furnished, and employ.
SURFACE Outi
57.5-loMandaiory. Silicasand. or other matertals containing more than 1 percent free silica, shall not be used as an abrasive substance in abrasive blazttng cleaning operations without requiring full-flow respiratory protection, or equivalent, to all exposed persons.
57.5-Il through 57.5-14 [Reservedj
125
Title 30-MineroJ Resources
IJNOERQROUMD ONLY
57.5-15 MandatOry- Air in all active workings shall contain at least 19.5 vol-
57.5-ThE Ifteservedi 51.5-18F Mandatory. AU underground
main fans shall have controls placed at a suitable protected location remote from
ume percent oxygen. 57.5-16 MandatorY.
silicasand,
or
other
materials containing more than 1 percent
free silica, shall not be used as an abrasive
substance in abrasive blasting cleanIng
the fan and preferably on the surface. 57.5-180 through 57.5-1BZ (Reservedi
SURFACE Omx
57.5-19A through 51.5-19Z IResened
operations. 57.5-17 (Reservedl
UNDEROROUNO ONLy
VEwriLAflON
57.5-20 Mandatory. A plan of the mine ventilation system shall be set out by the
OENERAL_SURFACNDUNDEROROUND operator in written form. Revisions of the
57.5-iSA Ifteservedl 57,5-182 McndatoTll. Areas within
system shall be noted and updated at least annualiy.The ventilation plan or re-
twenty've (25) feet of main and booster fans shall be keDt free ofcombustible materials except for installed wiring, materialsused for fan maintenance, direct fired
visions thereto shall be submitted to the Distct Manager for review and comments upon his written request. The plan shall, where applicable, contain tbe fol-
heaters, and materials used for ground lowing:
support.
57,5-1BC IReserved)
57,5-lW Mandatory.
a)
All
mine
main
and booster fans installed and used to
(a) The mine name, (b) The current mine map or schemattc or series of mine maps or schematics of nappropriatescaie,notgreaterthan five
ventilate the active workings of the mine shall be operated continuously while per-
hundred (500) feet to the Inch, showing: Direction and quantity of principal
sons are underground in the active work-
ings. However, this provision is not
air flows; LocatIons of seals used to isolate
applicable during scheduled productLoncycle shutdowns or planned or sctieduled
abandoned workings; Locations o( areas wtthdrawfl from
fan maintenance or ran adjustments where
air quality Is maIntained in compliance with the apptleable standards of section
the ventilation system; Locations of all main, booster and
auxiliary fans not shown In subsection (ci)
57,5 and all persons underground in the affected areas are advtsed in advance of such scheduled or planned fan shut-
of this standard; LocatIons of air regulators and stop'
pings and ventilation doors not shown in
downs, maintenance, or adjustments. (b) in the event of main or booster fan
failure due to a ma]function, acddent,
subsection (d) of this standard;
LocatIons of overcasts, undercasts and other airway crossover devices not
power failure, or other such unplanned or shown in subsection (dJ of this standard;
unscheduled event: (flme air quality in the affected active
Locations of known oil or gas wells; Locations of known underground
workings shall be tested at least within 2' hours of the discovery of the fan failure
mine openingS adjacent to the mine;
Locations of permanent under'
and at least every 4-hours thereafter by ground shops, diesel fuel storage depots,
a competent person for compliance with the requirements of the applicable stand-
oU fuel storage depots, hoist rooms, com' pressors, battery charging stations and
ards of secUon 57.5 until normal ventila- explosive storage facilities. Permanent fa
tion is restored, or
cilitles are those Inwnded to exist for one
(2) AU penOnz except those workingon the fan, shall be withdrawn, the ventUation shall be restred to normal and the
air quality in the affected active workiri shall be tested b a competent person to
year or more; and Significant changes in the ventila'
tion system projected for one year. (c) Mine ran data for all active main and
booster fans including manuFacturer's
assure that the air quality meets the requirements of the standards in secUon 57.5, before any other persons are permit-
name, type, size, fan speed, blade setting, appro)dmate pressure at present operating point, and motor brake horsepower
ted to enter the affected active workings. rating.
126
Chapter 1-Mine Safety and Health Administration
Diagrams, descriptions or sketches showing how ventilation Is accomplished
In each typical type of working place In cluding the approximate quantity of air provided, and typical size and type of aux iliary tans used.
The number and type of internal combustion engine units used underground, including make and model of unit, type of engine, make and model of engine, brake horsepower rating of en gine, and approval number.
57.5-21 jEeserved] 57.5-22 Mandatory. Fan housings and air ducts connecting main fans to under. ground openings shall befire.resIst.ant. 57.5-23 and 57.5-24 IReserved! 57.5-25 Mandatory. Main fans shall be maintained according to either the manufacturer's recommendations or a written periodic schedule adopted by the opera' tor which shall be available at the oper' ation on request of the Secretary or his authorized representative. 57.5-26 (Reservedl 57.5-27 Mandatory, flame safety lamps or other suitable devices shall be used to test for acute oxygen deficiency. 57.5-28 Mandatory. Unventilated areas shalt be sealed, or barricaded and posted against entry. 57.5-29 Mandatory. When auxiliary fan systems are used, such systems shall minimize rectrculation and be maintained to
provide ventilation air that effectively
sweeps the worktng places. 57.5-30 (Reservedl 57.5-31 Mandatory. Ventilation doors
shall be: Substantially constructed. Covered with fire.retardant mate'
flat, itconstn2cted of wood. Maintained in good condition. Self'closing, if manually operated. Equipped with audible or visual
warning devices, if mechanically oper' ated.
57.5-32 Mandatory. When ventilation control doors are opened as a part of the normal mining cycle, they shaM be closed as soon s possible to re-establish normai ventilation to working places.
57.5-33 fReserved]
RADiATION
UNOEROROUND OwE.y
57.5-34 Mandatory. (a) Auxiliary fans installed and used to ventilate the active
workings of the mine shail be operated continuously while persons are under-
ground In tfle active worldngs, except for scheduled production-cycle shutdowns or planned or scheduled fan maintenance or
fan adjustments where air quality Is maintained in compliance with the ap-
pucable standards of section 51.5, and all personsunderground in the affected areas are advised In advance of such schedu1ed or planned fan shutdowns, maintenance, or adjustments.
(b) In the Event of auxiliary fan failure due to malfunction, accident, power failure, or other such unplanned or unsched
uied event: (I) ThE air quality in the affected active
wotkjngs shall be tested at least within 2hours of the discovery of the fan failure. anl at least every 4-hours thereafter by a competent person for compilance with
the requirements of the applicable stand' ants of section 57,5 until normal ventilation is restored, or
(2) All persons, except those working on the fan, shall be withdrawn, the ventila tion shall be restored to normal and the air quality in the affected active workings shall be tested by a competent person to assure that the air quality meets the requirements of the standards in section 57.5, before any other persons are permitteU to enter the affected active workings.
57.5-35A Mandatory. Seais shall be pro' vided wtth a means for checking the qual Ity of air behind the seal and a means to prevent a water head from developing un less the seal is designed to Impound water.
57.5-35B through 57.5-35Z jReservedj
57.5-36 Reserved] 57,5-37 Mandatory (a) In all mines at least one sample shall be taken hi exhaust mine air by a competent person to deter' mine if concentrations of radon daughters are present. Samplingshall be done using suggested equipment and procedures de' scribed in section 14.3 of ANSI N13.81973. entitled "American National Stand'
ard Radiation Protection in Uranium
Mines," approved July 18, 1973, pages 1315. by the American National Standards Institute, Inc., which is incorporated by reference and made a part of the stand ardi or equivaient procedures and equip-
ment acceptable to the Administrator, Metal and Nonmetal Mine Safety and
'!ncorporatlon by reference provisions approvedby Director orthe Feder2I Register, September23. I9S.
127
Title 30Mineral Resources
Health, MLne Safety and Health Admin- suits obtained under (a) and (b) above
istration. This publication may be ex- shall be recorded and retained at the mine
amined at any Metal and Nonmetal Mine site or nearest mine office for at least two
Safety and Health Subdistrict Office of 12)years and shall be made available for
the Mine Safety and Health Administra. inspection by the Secretary or his au
tion, or may be obtained from the Amer- thorised representative.
ican National Standards Institute, Inc., 573-28 Mandatory. 1-b person shaD be
1430 Broadway. New York. New York permitted to receive an exposure in ex-
10018. The mine operator may request cess of 4 WL,M in any calendar year.
that the required exhaust mine air sam- 57.5-39 Mandatory. Except as provided
pling be done by the Mine Safety and by standard 57.5-5, persons shall not be
Health AdmInIstration. If concentrations exposed to air containing concentrations
ofradon daughteI In excess of 0.1 WL are of radon daughters exceeding 1.0 WL in
found in an exhaust air sample, there- active workings.
after
57.5-40 Mandatory: (a) The operator
Where uranium is minedradon shall calculate and record complete in.
daughter concentrations representative dividual exposures to concentrations of
of worker's breathing zone shall be deter- radon daughters as follows:
mined at least every two weeks atrandom
Where uranium is minedthe com-
times In alt active working areas such as pleteindividual exposures of all mine per-
stopes, drift headings travelways, hau sonnel working underground shall be
lageways, shops, stations, lunch rooms, calculated and recorded. These records
magazines, and any other place or loca- shall Include the individual's time in each
tion where persons work, travel, or con- active working area such as stopes, drift
gregate. However, if concentrations of headings, travelways, haulageways, Shops,
radon daughters are found th excess of 0.3 stations, lunch rooms, magazines and any
WL In an active working area, radon other place or location where persons
daughter concentrations thereafter shall work, travel or congregate, and the con
be determined weekly In that working centration of airborne radon daughters
area until such time as the weekly deter- for each active working area.
minations In that area have been Di WI.
Where uranium is not minedthe
or less for 5 consecutive weeks.
complete individual exposure of alt mine
Where uranium Is not minedwhen personnel working In active working areas
radon daughter concentrations between with radon daughter concentrations in
0.1 and 0.3 WLare found In an active work- excess of 0.3 WL shall be calculated and
ing area. radon daughter concentration recorded. These records shall Include the
measurements representative of worker's individual's time in eacl active working
breathing zone shall be determined at area and the concentrations of airborne
least every 3 months at random times un- radon daughters for each active working
UI such time as the radon daughter con- area. The operator may discontinue cal-
centrations In that area are below Di WL. culating and recording the individual ex-
and annually thereafter. Uconcentratlons posures of any personael assigned to work
of radon daughters are found in excess of in active working areas where radon
0.3 WL in an active working area radon daughter concentrations have been re-
daughter concentrations thereafter shall duced to 0.3 WL or less for 5 consecutive
be determLned at least weekly In that weeks provided that such exposuje cal
working area until Such time as the weekly culation and recordation shalt not be dis-
determinations In that area have been 0.3 continued with respect to any person who
WL or less for 5 consecutive weeks.
has accumulated more exposure than
(b)Ifconcentratlonsofradon daughters Vn (onetwelith) of a WL,M times the num-
less than 0.1 WL are found in an exhaust ber of months for which exposures have
mine air sample, thereafter:
been calculated and recorded in the cal-
Where uranium Is minedat least endar year In which the exposure calcu-
one sample shall be taken In the exhaust latlon and recordation is proposed to be
mine air monthly.
discontinued.
Where uraxilunt La not minedno jr- UI) The operator shaLt maintain the form
ther exhaust mine air sampllng is re- entitled "Record of Individual Exposure
quired.
to Radon Daughters" (Form 4000-9), or
(c) The sample date, locations, and re- equivalent forms that are acceptable to
128
Chapter 1Mine Safety and Health Administration
the Administrator, Metal and Nonmetal attuned by any Metal and Nonmetal Mine Mine Safety and Health, Mine Safety and Safety and Health Subdistrict Office of
Health MrnthistraUon, on which there the Mine Safety and Health Administra.
shall be recorded the speciflc Information tlon, and may be obtained from the Amerrequired by the form with respect to each IcanNatlonal Standards Institute.Inc.at
person's time-weighted current and cu- 1430 Broadway, New York, New York
mulative exposure to concentrations of tools.
radon daughters.
Upon written request from a person
The form entitled "Record of Indi who isa subject of these records, a state-
vidual Exposure to Radon Daughters" ment of the year-to-date and cumulative
(Form 4000-9). shall consist of an original exposure applicable to that person shaft of each form for the operator's records be provided to the person or to whomever
which shall be available for examination such person designates.
by the Secretary or his authorized repre-
The blank form entitled "Record of
sentative. On or before February 15 of each cal-
endar year. or within 45 days alter the shutdown of mining operations for the calendar year. each mine operator shall submit to the Mine Safety and Health Administration a copy of the "Record of Individual Exposure to Radon Daugh-
ters" (Form 4000-9). or acceptable equivalent form, showing the data required by
the form for all personnel for whom calculation and recording of exposure was required during the previous calendar
Individual Exposure to Radon Daughters" (Form 4000-9) may be obtained on request from any Metal and Nonmetal
Mine Safety and Health Subdistrict Office of the Mine Safety and Health Administration.
NoteTo calculate an individuals exposure to WLM for a given period of time. multiply the total exposure time Ihouts to the nearest half-hour) in an active working area by the average concentration of airborne radon daughters for the applicable active working area (average
year. Errors detected by the operator shall
be corrected on any forms kept by the operator and a corrected copy of any forms submitted to the Mine Sarety and Health Administration shalt be submit.
working level calculated to the nearest hundredth working level) and divide the product by the constant 113 hours per month.
An average airborne radon daughter concentration for a designated active
ted to the Mine Safety and Health Administration withIn 60 days of detection and shall IdentiU' the errors and indicate the
date the corrections are made. The operator's records of Individual
exposure to concentrations of radon daughters and copies of 'Record of Individual Exposure to Radon Daughters" (Form 4000-9) or acceptable equivalent
form tsr true legible facsimiles thereof (microfilm or other). shall be retained at the mine or nearest mine office for a penod as specified In paragraph 9.3, ANSI N13.B-1973, or shall be submitted to the Mine Safety and Health Administration. These records, if retained by the operator.
shall be open for Inspection by the Sec-
working area shall be determined by av-
eraging all sampling results fcr that working area during the time that persons are present. Any sample taken by Federal or State mine inspectors, which represents exposure to miners and reported to the operator within three (3) days of being taken. shall be inchided In tfle average concentration; except that If the mine op-
erator samples simultaneously with the inspector, lie may use his own sample re-
sults. 57.5-41 Mandatory. Smoking shall be
prohibited In at) working areas of a mine
where exposure records are required to be kept in compliance with standard 57.5-40.
57.5-42 Mafldatonj. If levels of pennis-
retary of Labor, his authorized representative, and authorized representatives of the official mine inspection agency of the State In which the mine is located. Paragraph 0.8 ANSI N13.8-1973, is incorporate by rerence and made a part of the
standard.' ANSI N13.8.-1W13, may be ex-
sible exposures to concentrations of ra-
don daughters different from those
prescribed in standard 57.5-38 are rec-
ommended by the Environmental Protec-
tion Agency and approved by the
President, no emgoyee shafl be permitted to receive exposures tn excess ofthose
Ineorponiloo by reference pmtl3Ions approved by thrtctor of the Fedn.! ReIsIer September23. I27&
levels after the effective dates established by the Agency.
129
Title 30Minerai Resources
57.5-43 Ifleservedi 57.5-44 Mandatory. The wearing of res-
pirators approved for protection against radon daughters shall be required in envlromnents exceeding 1.0 WI, and respirator use shall be In compliance with
standard 57.5-5. 57.5-45 Mandatory. Inactive workings,
in which radon daughter concentrations are above 1.0 WL, shall be posted against unauthorized entry and designated by signs indicating them as areas in which
approved respirators shall be worn.
57.5-46 Mandatory. Where radon
daughter concentrations exceed 10 WL, respirator protecUon against radon gas shall be provided in addition to protec. tloa against radon daughters. Protection against radon gas shall be provided by supplied air devices or by fate masks con taining absorbent materIal capable of removing both the radon and Its daughters.
57.5-47 Mandatory. Gamma radiation - surveys shall he conducted annually in all underground mines where radioactive ores are mined: (a) Surveys shall be In accordance with American National Standards InstitutetANSl)Standard N13.8-1973. . titled Radiation protection in Uranium Mines. section 14.1 page 12.v4iichishereby incorporated by reference and made a part hereof. This publication may be examined In any Metal and Nonmetal Mine Safety and Health Sut,dlstrlct office, Mine Safety and Health Administra-
tion, or maybe obtained from the
American National Standards Institute, Inc.. 1430 Broadway. New York, NY 10018. (b) Where average gamma radiation measurements are In excess of 2.0 mliiiroentgens per hour in the working place. gamma radiation dosimeters shall be pro vided for all persons affected, anti records of cumulative Individual gamma radiation exposure shall be kept. (c) Annual indIvidual gamma radiation exposure shall
not exceed 5 Rems. 57.5-48 and 57.5-49 [Reservedl
Pnvsrcq,Aomj-rs
GENERA t.-Sunrscg AND U&nggqnorjta,
57.5-50 Mandatory. (a) No employee shall be permitted an exposure to noise in excess of that specified in the table below. Noise level measurements shall be made using a sound level meter meeting specifications for type 2 meters contained in American National Standards Insti-
tute(ANSI)Standard S1.4-1971,"Oeneral Purpose Sound Level Meters," approved
April 27, 1971, winch Is hereby incorporated by reference and made a parthereot. or by a dosimeter with simIlar accuracy. This publication may be obtained from the American National Standards institute. Inc., 1430 Broadway, New York, New York 10018, or may be examined In any Metal and Nonmetal Mine Safety and lfealthflistrlctorsubdtstrlctc)fllceofthe Mine Safety and Health AdmInistration.
PERMISSIBLE Noiss ExposuRE
Duration per day, hours of exposure
S
6 4 3 2 1
,.
or less
Sound level 48.4. slow response
90 92 95 97 100 102
105 110 115
No exposure shall exceed 115 dBA. Impact or Impulsive noises shall not exceed
140 dB, peak sound pressure level. No'rr. when the daily noise exposure is
composed of two or more periods of noise exposure at different levels, their combined effect shall be consIdered rather than the individual effect of each.
If the sum
(C/I',)
exceeds unity, then the mixed exposure shall be considered to exceed the permissible exposure. C, indicates the total time of exposure at a specified noise level, and I', indicates the total time of exposure permitted at thatlevel. Interpolation between tabulated values may be determined by the following formula
log T 6.322-0.060281,
Where I' is the time in hours and SL is the sound level In dBA.
(b) When employees' exposure exceeds that listed in the above table, feasible administrative or engineering controls shall be utilized. If such controls fail to reduce exposure to within permissible levels, personal protection equipment shall be provided and used to reduce sound levels to within the levels of the table.
130
Chapter I_Mine Safety and Health Administration
57.6 Explosives. The term "explosives" as used in this
157.6 cdes blasting agents. The standards in this section In which the term, "explosives" appears are applicable to
riels stored within the facility shall be removed if there exists a possibility that such repairs may produce a spark or
flame. The explosives removed from storage facilities to be repaired shall be placed either in other storage facilities appropri.
blasting agents (as well as to other explo- ate for the storage of such materials under sives)unless blasting agents are expressly this section or a sate distance from the
excluded.
facilities under repair where they shall be properly guarded and protected until the
SToitsol;
repairs have been completed and the materIals have been returned to storage
GENERALSURFACE AND UNDERGROUND
within the facilItIes.
57.6-I Mandator!!. Detonators and ex- 57.6-13 through 57.6-19 iReservedi
plosives other than blasting agents shail
be stored in magazines.
SURFACE ONLY
5t6-2 Mandator!!. Detonators shall not be stored in the seine magazine with ex-
5'L$-20 Mandatory. Magazines shall be: Located in accordance with the cur-
plosIves. 5'4.04 and 57.5-4 Igeservedi 57.6-5 Mandatory. Areas surrounding
magazines and facilities for the storage of blasting agents shall be kept clear of rubbIsh, brush, dry grass, or trees (other than live trees 10 or more feet tall); for a distance notless than 25 feet in all directions,
and other unnecessary coatbustlble materials for a distance of not less than 50
rent American Table of Distances for
Storage of Explosives. Detached structures located away
from powerilnes. fuel storage areas, andother possible sources of fire.
Constructed substantially of noncombustible material or covered with fire-
resistant material. Reasonably bullet resistant. Electrically bonded and grounded If
feet constructed of metal.
57.6-6 iReservedi 57.6-7 Mandatory. Explosives, detonators, and related materials such as safety fuse and detonating cord shall be: (0) Stored In a manner to facilitate use
of oldest stocks first. (iii Stored according to brand and grade
(0 Made of nonsparklng materials on the inside, including floors.
Provided with adequate and effectively screened ventilation openings near the floor and ceiling.
Kept locked securely when uiiat-
in such a manner as to facilitate identi-
fication. Stared with their top sides up. Stacked in a stable manner but not
more than eight (B) feet high. 57.6-8 MandatOry. An7znonlum nitrate-
Mel oil blasting agents shall be physically separated from other explosives. safety fuse, or detonating cord stored in the same magazine and Insuch a manner that oil does not contaminate the other explosives, safety fuse, or detonating cord.
tended. (I) Posted with suitable danger signs so
located that a bullet passing through the
face of a sign will not strike the magazine. (jitised exclusively (br storage of explo-
sives or detonators and kept free of all
extraneous materials. (k) Kept clean and dry in the interior.
and in good repair. (1)tlnheated. unless heated in a manner
that does not create a are or explosion hazard. Electrical heating devices shall not be used inside a magazine.
57.6-9 iReservedi
57.6-21 through 57.6-24 tReservedl
51.6-10 IReserved) 57.6-11 Mandatory.
Containers
of
ex-
plosives. blasting agents, and detonators
UNOCROR0UNO ONLY
shall be closed while being 57.6-12 MandatOry. Prior
stotoIrnetde.rior
re-
pair of facilities for including blasting
satgoerangtse.oaflel xmj oasteivrieasls.
stored within the facility shall be removed
atenrdiothrereInptaeirrioorfcsleuacnhedfa. cPirfifotsr.toaltlhme aetxe-
57.6-25 and 57.6-261 Reserved) 57.6-27 Mandatory. ox4yp% under-
ground.dlstributiofl storage magazines used to stare explosIves or detonators near working faces shall be constructed with only nonsparking material inside
131
Title 30-Minerot Resources
and equipped with covers Or doors and sbalI be locateri out of the line of blasts.
57.6-28 IReserved) 57.6-29 Mandatory. Secondary under ground and boxtype underground mag. azines shall be labeled suitably. 57.6-30 Mandatory. Detonator.storage magazines shall be of the same construc. tion as explosives-storage magazines and shall be separated by at least 25 feet from explosive-storage magazines. 57.6-31 through 57.6-39 IReservedl
TRANSPORTATION
GENERAI._SURFACE AND UNDERGROUND
576-4oMandatory.Exploslves and detonators shau be transported In separate vehicles unless separated by 4 Inches of hardwood or the equivalent.
57.6-41 Mandatory. When explosives and detonators are hauled by trolley locomotive, covered, electricauyinsulated cars shall be used.
57.6-42 Mandatory. Selfpropelled yehiclesused to transport explosives or detonators shall be equipped with suitable fire extinguishera
57.6-43 Mandatory. Vehicles containing explosives or detonators shall be posted a4th proper warning signs
57.6-44 Mandalory. When vehicles con
taming explosives or detonators are
parked, the brakes shallbeset, themotive power shut off, and the vehicles shall be blocked securely against roiling.
57.6-45 Mandatory. Vehicles containing explosives ordetonators shall not be taken to a repair garage or shop for any purpose.
57.6-46 Mandatory. Vehicles containing explosives or detonatos shall be main tamed in good condition and shall be operated at a safe speed and in accordance with all sale operatthg practices.
57.6-47 Mandatory. Vehicles used to transport explosLves, other than blasting agents, shall have substantially con structed bodies, no sparking metal ex posed In the cargo space, and shall be equipped with suitable sides and tail gates; explosIves shall not be piled higher than the side or end enclosures.
57.6-48 Mandatory. Explosives and blasting agents shall be transported without undue delay, and over routes and at times that expose a minimum number of persons.
57.6-49 IReservedj 57.6-50 Mandatory. Other materials or
supplies shafl not be placed on or in the cargo space of a conveyance containing explosives, detonating cord or detonators, except f safety fuse and except for properly secured, nonsparking equip nient used expressly in the handling of such explosives, detonating cord or det-
-
onators. 57.6-51 Mandatonj. Explosives or det-
onators shall not be transportated on locomotives.
57.6-52 [Reserved) 57.6-53 Mandatory. Only the necessary attendants shall tide on or In vehiclescon. tahuing extosives or detonators.
57.6-54 Mandatory. Explosives or det-
onators shall not be transported on man trips.
57.6-55 (Reserved]
57.6-56 Mandatory. Substantial non conductive containers shall be used to carry explosives to blasting sites.
57.6-57 Mandatory. Nonconductive containers with tightutting covers shall be usedto transpertorcarry capped fuses and electric detonators to blasting sites.
57.6-58 through 57.6-64 IReservedi
SURFACE ONLY
de5t7o.6n-a6t5oMrsaonrdaetxopryl.oVseivheicsl,esocthonetraitnhianng blasting agents, shall not be Left unat-
-
tended except in blasUng areas where loading or charging is in progress.
57.6-65 through 57.6-74 tReservedi
UNDERGROUND ONLY
57.6-75 Mandatory. Men assigned to and responsible tor hoisting shall be notified whenever explosives or detonators are being transported in a shalt conveyance.
57.6-76 Mandatory. Hoisting In adja. cent shaftcomparjment,sshall be stopped when explosives or detonators are being handled.
57.6-77 Mandatory. Vehicles shall be attended, whenever practical and possi. ble, while loaded with explosives or det-
-
onators. 57.6-78 through 57.6-89 Igeservedi
USE
GENERAL-SURFACEM4D UNDERGROUND
57.6-90 Mandatory. Persons who use or handle explosives or detonators shall be experienced men who understand the
132
Chapter I-Mine Safety and Health Administration
hazards involved; trainees shall do such work only under the supervision orand In the immediate presence of experienced
men. 57.6-91 Mandatorij. Blasting operations
shall be under the direct control of authorized persons.
57.6-92 Mandatory. Damaged or detenotated explosives and blasting agents shall be destroyed in a safe mannerunder the instructions of the explosives or blasting agent manufacturer or Its designated agent.
57.6-93 Mandatory. Boreholes shall be cleared of obstructions before charging.
57.6-94 Mandatory. Holes to be blasted shall be charged as near to blasting time as practical and such holes shall be blasted as soon as possible after charging has been completed. In no case shall the time
elapsing between the completion of
chargftigto the time of blasting exceed 72 hours unless prior approval has been obtained from the Mine Safety and Health Administration.
574-95 [Reservedl 57.6-96 Mandatory. Explolves shall be
kept separated from detonators untIl
charging is started. 57.6-97 Mandatory. Primers shall be
made up only at the time or use and as c)cse to the blasting ama as conditions
allow. 57.6-98 Mandatory. (a) Primers containing a detonator shall
be prepared with the detonatcr contained securely and completely within the ex plosive charge or within a suitable tunnel or cap well.
(1) When using detonating cord to ni tiate another explosive, a connection shall be prepared with the detonating cord threaded through, attached securely to, or otherwise in intimate contact with the
explosive charge. 57.6-99 Mandatory. Only wooden or
other nonsparking Implements shall be used to punch holes In an explosIve car tridge.
57.6-100 Mandatory. Tamping poles shall be of wood or other material ac ceptable to the Mine Safety and Health
Administration. Couplers of tamping poles shall be of nonsparking materials.
57.6-101 Mandatory. Tainping shall not be done directly on a primer.
57.6-102 Mandatory. Unused explosives and detonators shall be moved to a safe
location as soon as charging operations are completed.
57.6-103 Mandatory. Areas in which charged holes are awaiting thing shafl be guarded, or barricaded and posted, or flagged against inauthoxized entry.
57.6-104 Mandatory. When safety fuse has been used, men shall not return to misfired holes for at least 30 minutes.
57.6-105 Mandatory. When electric blasting caps have been used, men shall not return to misfired holes for at least 15
minutes.
57.6-108 Mandatory. Facts and muck piles shall be examined by a competent person for undetonated explosives or blasting agents and any undetonated cx plosives or blasting agents found shall be
disposed of safely. 57.6-107 Mandatory. Unles shall not be
drilled wh&e there Is danger of intersect-
ing a charged or misfired hole. 57.6-108 Mandatory. Fuse and Igthters
shall be stored in a cool, dry place away
from oils or grease. 57.6-lO9Mamdatory. Safety fuse, igniter
cord, and detonating cord shall not be used if they have been k%nked, bent sharply, or otherwise damaged.
57.6-110 Mandatory. Fuses shall be cut and capped in safe, dry locations posted wJth 'No Smoking" signs.
57.6-111 Mandatory. Blasting caps shan be crimped to fuses only with implements designed for that specific purpose.
57.6-112 Mandatory. The burning rate of the safety fuse In Use at any time shall be measured, posted In conspicuous b catlons, and brought to the attention of all men concerned with blasting.
57.6-113 Mandatory. When rthng from Ito 15 blastholes with safety fuse ignited individuauy using handheld lighters, the fuses shall be of such lengths to provide the minimum burning time specified in the following table for a particular size round:
Number of holes In a round
Minimum burning time, minutes
I
2-5 6-10
il-iS
2
2 3 5
In no case shall any 40seeondperfoot
safety fuse less than 36 inches long or any 3Q.second.per.foOtsafety fuse less than 48
inches long be used.
133
Title 3O-Minerol Resources
57.6-114 Mandatory. At least two men
shall be present when lighting fuses, and no man shall light more than 15 individU1 fuses. If more than 15 holes per man are to be fired, Igniter cord and connectors or &ectrte blasting shall be used.
57.6-115 Mandatory. All detonating cord kaots shall be tight and all connections shall be kept at right angles to the trunk-
lInes. 57.6-116 Mandatory. Fuse shall be Ig-
nited with hot-wire lighters, lead spitters, igjilter cord, or other such devices desined for this purpose. Carbide lights shall not be uad to light fuses.
57.6-1 17 Mandatory. Fuse shall not be ignited before the primer and the entire charge are securely in place.
57.6-118 Mandatory. When using safety ft'ze, where fly rock might damage unlit or burning fuses, timing shall be such that all tuses are burnthg within the holes before any hole detonates.
57.6-119 Mandatory. Electric detonators of different brands shall not be used In the same round.
57.6-120 Mandatory. Except when being tested with a blasting galvanometer:
(a) Electric detonators shall be kept shunted until they are being connected to
the btasCing.ttne or wfrec! (nCo a btasCfng round.
(b) Wired rounds shall be kept shunted
until they are being connected to the
blasting line. Cc) Blasting lines shall be kept shunted
until immediately before blasting. 57.6-121 Mandatory. When blasting
electrically a blasting galvanometer, or other instrument that Is speciflcafly designed for testing blasting circuits, shall be used to test:
(a) In surface operations: Continuity of each electric blasting
cap in the borehole prior to the addition of stemming.
Resistance of individual series or the resistance of nudtiple balanced series to beconnectedin paralleipriortotheirconnection to the blasting line.
ContinuIty of blasting lines prior to the connection of electric blasting cap sedes.
Total blasting circuit resistance prior to connection to the power source.
4b) In underground operations: (I) Continuity of each electric blasting cap series.
(2) Continuity of blasting lines prior to
the connection o(electrlc blasttng caps. 57.6-122 Mandatory. Permanent blast-
ing lines shail be properly supported, insulated, and kept in good repair.
57.6-123 Mandatory, When electric detonators are used, charging shall be stopped immediately when the presence of static electricity or stray currents is detected; the condition shall be remedied before charging is resumed.
5t6-124 Mandatory. When electric detonators are used, charging shall be suspended in surface mining, shaft sinking, and tunneling and men withdrawn to a safe location upon the approach of an electrical storm.
57.6-125 Mandatory, llbranch circuits are used when blasts are fired from power circuits, safety switches located at safe distances from the blast areas shall be provided in addition to the main blasting switch.
5t6-126 Mandatory. Electric power distribution circuits shall be deenergized within 50 feet of borehoies containing electric blasting caps which can be initiated by conventional power sources or extraneous electricity except that such circuits need not be de-energized between
SC C zet of such borehotes when stray current tests, conducted as fre' quently as necessary, measure a maximum stray current ies than 0.05 amperes through a one-ohm resistor measured at
the location of the electric blasting cap. 57.6-127 Mandatory. Blasting switches
shall be locked in the open position, except when closed to fire the blast. Lead wires shall not be connected to the blast. ing switch until the shot is ready to be fired.
51.6-128 Mandatory. The key or other control to an electrical firing device shall be entrusted only to the person designated to fire the round or rounds.
57.6-129 Mandatory. Electric circuits from the blasting switches to the blast area shall notbegTounded.
57.6-130 Mandatory. At least a 15-loot air gap shalt be provided between the blasting circuit and the eiectc power source.
57M-131 Mandatory. Power sources shall be suitable for the number of electric detonators to be fired and for the type of circuits used.
51.6-132 Mandatory. De'ay connectors
134
Chapter i-Mine Safety and Health Administration
shall be treated and handled with the same safety precautions as detonators.
57.6-133 Mandatory. If any part of a blast is connected in parallel and is to be initiated 1mm powerlines or lighting circuits, the tune ofcurrent flow shall be Elm ited to a maximum of 25 milliseconds by incorporating an arcing control device in the blasting circuit or by interrupting the circuit with an explosive charge attached to one or both lead lines and initiated by a zero-delay electric blasting cap.
57.6-134 Mandatory. Tools used for opening metal or nailed wooden containers of explosives or detonators shall be of nonsparking materials:
57.6-135 Mandatory. Holes shall not be collared In bootlegs.
57.6-136 Mandatory, Black powder shall not be used for blasting except when a
desired result cannot be obtained with another type of explosive such as In quarrying certain types of dimension stone.
57.6-137 Mandatory. In the use of black blasting powder:
(a) Containers shall not be opened in, or within SD feet of, any magazine; within any building in which a fuelfired or exposed-element electric heater is in operation; where electrical or incandescentp2rtJcJe sparks could result in powder kg. nition; or within 50 feetofany open flame.
1b Granular powder shall be trans.
ferred from containers only by pouring. (c) Spills of granular powder shall be
cleaned up prompUy with nonsparking equipment; contaminated powder shall be put into a container of water and its content disposed of promptly after the granules have disintegrated, or the spill area shall be flushed with a copious amount of water to completely disintegrate the granules.
Id) Containers of powder shall be kept securely closed at all times other than when the powder is being transferred from Or into a container.
le) Containersofpowder transported by vehicles shall be in a wholly enclosed cargo space.
ID Misfires shall be disposed of by: I) washing the stemming and powder charge from the borehole, and (2) removal and disposal of the inttiator as a damaged ex piosive.
gi Boreholes of shots that fire but fail to break. or fail to break proper)y, shall not be recharged for at least 12 hours.
57.6-138 Mandatory. Explosives or
btasting agents shall not be loaded into drilled or sprung holes that could result in premature detonation from heat.
57.6-139 Mandatory. Blasting areas shall
not be reentered after firing until con centrations of smoke, dust, and fumes have been reduced to safe limits as . quired in, and determined by, mandator3, standards 57.5-i and 57.5-2. respectively.
57.6-140 Mandatory. Blasting circuits and electric blasting caps which are ca pable of being initiated by conventional power sources) shall be protected from sources of extraneous electricity.
57.6-141 Mandatory. In secondary biasung, If more than one shot Is to be fired at one time in a blasting area, the
shots shall be initiated from one source. 57.6-142 Mandatory. Explosives or
blasting agents shall not be loaded into boreboles through or with either drill stem equipment or other devices which could be extracted while containing explosives or biasting agents. The use of loading hose, collar sleeves orcoliar pipes is permitted.
57.6-143 through 57.6-158 Reservedi 57.6-159 Mandatorlj. Powder chests shall be: a) Substantially constructed of non spa r.ki ngmatea) Dv X)winsMe. (b) Posted with suitable warning signs. (ci Located out of the blast area and out ofthe line of blasts. (di Emptied and theircontentsreturned to the main magazine at the end of each shift unless the powder chest is located within the area continually attended by employees during shift changes. .Ie) Separate for detonators and explo
sives unless separated by 4 inches of hardwood or the equivalent.
(I) Kept locked when unattended.
SURFACE ONLY
57.6-16D Mandatory. Ample warning shall be given before blasts are fired. Mi persons shall be cleared and removed from the btasting area unless suitable blasting shelters are provided to protect men endangered by concussion or flyrock from blasting.
57.6-161 Mandatory. If explosives are suspected ofburningin a hole, all persons in the endangered area shall move to a safe iocauon and no one shall return to the hole until the danger has passed, but in no case within 1 hour.
135
I
Title 30-Minerd Reou,ce,
57.6-162 Mandatory. Lead wires and blasting lines shail not be strung across power condudors. pipelines. railraod tracks, or within 2Q feet Of bare powerlinea They shall be protected from sources orstatic or other electrical contact
57.6-163 Mandatory. The doubletrunk Une or loop system shah be used in detonatthgcord blasting.
57.6-164 Mandatory. Trunkflnes. in mulUplerow blasts, shall make one or more complete loops, with crossties be. tween loops at intervals of not over 200
feet. 57.6-165 Ikeservedi 57.6-165 jaeservedj 57.6-167 jfleservedj 57.6-168 Mandatory. Misfires shall be
reported to the proper supervisor and shall be disposed of safely before any other work is performed In that blasting
area.
5t6-169 through 5t6-174 Ifleservedi
UNDERGROUND ONLY
StG-175 Mandatory. Ample warning shall be given before the blasts are fired. All persons shalt be cleared and removed from areas endangered by the blast Clear access to exits shall be provIded for per. sonnel firing the rounds.
57.6-176 IRezervedl 57.6-177 Mondatonj. Mislires shall be reported to the proper supervisor. The blastarea shall be dangereci.off until mis tired holes are disposed oL Where explo. sives other than black powder have been used, misfired holes shati tie disposed of as soon as possible by one of the rollowing
methods: (a) Washing the stemming and charge
from the borehole with water; b) Reatternptlng to fire the holes if leg
wires are exposed; or (c)lnserting new primers after the stem-
ming has been washed out. 5'1.6-i78 IReservedi 57.6-179 [Reservedj 57.6-ISO (Reserved) 57.6-IBI IReservedj 57.6-182 Manclatory. Blasts In shafts or
Wnzes shail be initiated from a safe location outside the shalt Or winze.
57.6-183 through 57.6-189 jReservedj
ScNsmzED AMMONIIJM Nrraxn Bt4sflNa AGENTs
All of the standards in this * 57.6 in
which the term 'explosives appears are applicable to blasting agents (as well as to other ex1osIves) unless blasting agents are expressly excluded.
OENERAL-SURPAcENDUNDERGROUND
576-190 through 57.6-192 IReservedi 57J-393 Mandatory. Where pneumatic loading is employed, before any type of blasting operation using blasfing agents is put Into effect, an evaluation of the potential hazard of static electrtcity shall be
made. Adequate steps, including the grounding and bonding of the conductive parts of pneumatic loading equipment, shall be taken to eliminate the hazard of staticelectilcity before blasting agentuse
is commenced. 57.6-194 Mandatory Pneumatic load
ing equipment shall not be grounded to waterlines air lines, rails, or the perma' nent electrical grounding systems,
57.6-195 Mandatory, Hoses used in con-
nection with pneumatic loading ma chines shall be of the semiconductive
type, havinga total resistance low enough to permit the dissipation of static elec' tricity and high enough to limit the flow of stray electric currents to a safe level. Wire-countered hose shall not be used because of the potential hazard from stray electric currents.
57.6-196 and 57.6-197 Reservedl 5t6-19B Mandatory Plastic tubesshail
not be used as hole liners if blasting
agents ale loaded pneumatically into holes containing an electric detonator.
57.6-199 IReservedi 57.6-200 Mandatory Vehicles used to transport blasting agents shall have sub' stantially constructed bodies, no zinc or copper exposed in the cargo space and
shall be freely vented. Blasting agents shall not be piled higher than the side or end enclosures of openbody vehicles. If
an enclosed screw conveyor is used to dis. charge blasting agents from the vehicle the conveyor shall be protected against excessive Internal pressure and excessive frictional heat.
57.6-201 through 57.6-219 [Reservedl
UNDERGROUND ONLY
57.6-220 Mandatory. Ammonium nitrate-fuel oil blasting agents shall not be mixed Or otherwise 'formulated" under' wound.
136
Chapter 1-Mine Safety and Heath Administration
57.6-221 through 57.6-249 IReservedi
MISCELLANEOUS
GENERAL-SURFAcE *1W UNDERGROUND
576-250 Mandatory. Smoking and open flames, except for the use of suitable de' vkes for igniting safety fuse or the use of apptoved heating devices, shall not be permitted withIn 50 feet as measured by the line of sight of explosives, blasting agents, or detonators or within 25 feet when out of line of sight and separated by pennanent noncombusUble barriers In underground active workings.
57.7 Drilling.
SURFACE ONLY
enough to constitute a hazard shall be covered or guarded.
57.7-i4 through 677-il IReserved) 57.7-16 Mandatory. Men shall not bold the drill steel while collaring holes. or rest their hands on the chuck or centralizer while drilling. 57.7-iD through 57.7-24 IReserved)
UNDERGROUND Otty
577-25 through 57.7-27 [Reserved 57.7-28 Mandatory. Persons shall not rest their hands On the chuck or central. lzer while drilling. 57.7-29 through 57.7-3i lReserved) 57.7-32 Mandatory. Columns and the drills mounted on them shall be anchored (irmly before and during drillIng. 57.7-33 through 57.7-49 IReserved)
57.7-I [Reserved!
OENERaL-S1,RracE AND UNDERGROUND
57.7-2 Mandataiy. Equipment defects affecting safety shall be corrected before
the equipment is used. 57.7-3 MandatoTy. The drilling area shall
be inspected for hazards before starting
the drilling operations. 5t7-4 Mandatory. Men shall not be on
5t7-50 Mandatory. Receptacles or racks shall be provided for drill steel and tools
stored or carried on drills. 57.7-Si MandatoTli. To prevent injury
to personnel, tools and other objects shall
not be left loose on the mast or drill plat-
a mast while the drulbit is In operation unless they are provided with a safe platform from which to work and they are required to use safety belts to avoid falling.
57.7-5 Mandatory. Drill crews and others shall stay clear o1auers or drilt stems
form. 57.7-52 Mandatory. Persons shall not
drill from-
Positions which hinder their access
to the control levers; Insecure footing or insecure staging;
that are in motion. Persons shall not pass under or step over a moving stem or au
ger. 57.7-6 and 57.7-7 IReserved 57.7-S Ma ,idat ory. When a drill is being
moved from one drilling ama to another. drill steel, tools, and other equipment shEl be secured and the mast placed in
a safe position. 57.7-9 Mandatory. If a drTh helper as
sists the drtll operator during movement
Or Atop equipment not suitable for
drilling. 57.7-53 Mandatory. Before hand-held
drills are moved from one working area to another, air shall be turned off and bled
from the hose. 57.7-54 Mandatory. Drill operators shall
not start or move drilling equipment un less all mizers are in the clear.
57.7-55 through 57.7-400 (Reserved!
of a drill to a new location, the helper shall be in sight of, or in communication with. * 57.8 Rotary jet piercing.
the operator at all times-
57.7-10 MandatorLt In the event of power failure, drill controlsshail be placed in the
SURFACE ONLY
578-I Mandatory. Jet piercing drills
neutral position until power is restored. shall be provided with-
57.7-il Mandatory. The drill stem shall
A system to pressurize the equip
be resting on the bottom of the hole or on ment operator's cab, when a cab Is pr&
the platform with the stem secured to the vided; and
mast before attempts are made to
A protective cover over the oxygen
stsaighten a crossed cable on a reel.
flow Indicator.
57.7-12 Mandatory. While in operation, 57.8-2 Mandal.ory. Safety chains orother
drills shall be attended at all times.
suitable locking devices shall be provided
57.7-13 Mandatory. Drill holes large across connections to and between high
137
Tille 30-Mineral Resources
pressure oxygen hose fines of 1-inch inside
diameter or larger. 57.8-3 MandatOry. A suitthle means of
protection shall be provided for the employee when lighting the burner.
57.8-4 MandatorY. When rotary jet piercing equipment requires refueling at lo(9tions other than fueling stations, system for fueling without spiUage shall
be pmvideti 57.8-5 Mandatory. Men shall not smoke
and open flames shall not be used In the
vicinity of the oxygen storage and supply lines. Signs warning against smoking and open flames shall be posted In Uieseareas.
57.8-6 MandatOry. 'The oxygen Intake
ouplingonJetpieingdflshlbeC0n1
structed so that only the oxygen hose can be coupled to it
57.3-? MandatOry. The combustion cJ,amberoiajetWiU stem whiebbas been sitting unoperated in a drill hole shall be flushed with a suitable solvent after the stem is pulled up.
* 57.9 Loading, hauling, dumping.
GENERAL-SURFACE nm UVOSEGR0UND
57.9-I Mandatory. Self-propelled equip-
ment that is to be used during a shift shall
be tnpttted b We tiistpment t,eta4c
befort being placed In operatton. Equip-
ment detects affecting safety shall be re-
ported to, and recorded by the mine
operator. The records shall be maintained
at the mine or nearest mine office for at
least 6 months from the date the defects
are recorded. Such records shall be made
available for inspection by the Secretary
or Labor or his duly authortzed reprt-
- sentative:
-
57.9-2 Mandatory. Equipment detects
affecting safety shall be corrected before
the equipment Is used.
57.9-3 MandatOry. Powered mobile
equLpment shafl be provided With ade
quate brakes.
57.9-4 (Reserved)
57.9-5 Mandat011J. Operators shail be
certain, by signal or other means, that all
persons are clear before starting or mov-
ing equipment 57.9-6 MandatOry. When the entire
length ot a conveyor is visible from the
starting zwltch, the operator shall visu-
afly check to make certain that all per-
sons are in the clear before starting the
conveyor. When tue entire length of the
conveyor is not visible from the starting switch, a positive audible or visible warn-
ingsystemsliajl beinstalled and operated
to warn persons that the conveyor will be started.
57.9-7 Mandatory. Unguarded conveyors with walkways shall be equipped with emergency stop devices or cords along their hill 1enth.
57.9-81 ReervedJ St 9-9 ManhJatonj. Operators shall Sound warning before starting trains and when
trains approach crossings, other trains on adjacent tracks, persons, and any place
Where vision is obscured.
57.9-10 Mandatory. Equipment operators cabs shall not be equipped, altered or otherwise modified in a manner which impairs operating visibility.
57.9-11 Mandatory, Cab windows shall be of safety &ass or equivalent in good condition and shall be kept clean.
57.9-12 Mandatory. Cabs of mobile equipment shall be kept free of extra.
heous materials.
57.9-13 Mandatory. Adequate back' stops or brakes shall be installed Oh in' dined-conveyor drive units to prevent
conveyors h-cm running in reverse if a hazard to personnel would be caused.
5t0-.14 Mandatory. No person shall be
pennitted t, ride a pcwn-8y4jen cha
belt, or bucket conveyor, unless the belt is specifically designed for the transpor. tatton of persons.
57.9-15 Mandatory. Unless the operator
Is otherwise protected, slushers in excess of ii) horsepower shall be provided with backlash guards. All stushers shall be equipped with rollers, and drum covers, and anchored securtly befort slushing operations are started
57.9-16 tWandatory. Roadbeds, rails, joints, switches, frogs, and other trackage
elements on railroads subject to the control of the operator shall be designed, in stalled and maintained in a safe manner consistentwlth thenpeed and typeofhaulage.
57.9-17 Mandatory. Equipment oper-
ating speeds shall be consistent with conclitlons of roadways, grades, cle&ance,
visibility, tramc, and the type of equipment used.
57.9-18 IEeservedl 57.9-19 Mandatory. Track guardralls,
lead rails, and frogs shall be protected or blacked so as to prevent a person's foot from becoming wedged.
138
I
Chapter I-Mine Safety qnd Health Administration
57.9-20 Mandatory. Positive-acting
stopblocks, derail devices, track skates, or other adequate means shalt be in. stalled wherever necessary to protect per. Sons from runaway or moving railroad equipment
57.9-21 [Reservedj 57.9-22 Mandatory. Berms or guards
shall be provided on the outer bank of
elevated roadways.
57.9-23 Mandatory. Trackless haulage
equipment shall be operated under power control at all times.
57.9-24 Mandatory. Mobile equipment operators shall have full control of the equipment while it is in motion.
57.9-25 Mandatory. Dippers, buckets, loading boonis, orheavysuspended loads shall not be swung over the cabs of hauIae vehicles until the drivers are out of the cabs and in safe locations, unless the trucks are designed specifically to protect
the drivers from railing material. 57.9-26 Mandatory. A quick-close type
alt valve shall be provided on each piece of pneumatic-powered loading, hauling,
and dumping equipment The valve shaft be c'osed except when the equipment is being operated.
57.9-27 Mandatory. When an operator Is present, men shall notify him before gettng on or off equipment
57.9-28 Mandatory. Switch throws shall be installed so as to provide adequate clearance for switchmen.
57.9-29 IReservedi 57.9-30 Mandatory. Men shall not work or pass under the buckets or booms of loaders in operation. 57.9-31 Mandatory. When traveling be-
tween work areas, the equipment shall be secured in the travel position.
57.9-32 Mandatord. Dippers, buckets, scraper tiades, and similar movable parts
shall be secured or lowered to the ground
when not in use.
57.9-33 IReservedl 57.9-34Mandatory. Haulage equipment shall be loaded in a manner to minimize
spillage during haulage. 57.945 Mandatory. Movements of two
or more pieces of rail equipment operating independently on the same track shall
be suitably controlled for safe operation. 57.9-36 Mandatory. Electrically-pow-
ered mobile equipment shall not be lelt
unattended unless the master switch Is In the off position, all operating controls are in the neutral position, 2nd the brakes al-c
set or other equivalent precautions are taken against roiling.
57.0-37 Mandatonj. Mobile equipment shall not be left unattended unless the brakes are set. Mobile equipment with
wheels or tracks, when parked on a grade, shall be either blocked or turned Into a bank or rib; and the bucket or blade lowered to the ground to prevent movement.
57.9-38 JReservedj 57.9-39 Mandatory. Men Shall not get on or off moving equipment, except that trainmen may get on or off of slowly moving trains.
57.9-40 Mandatory. Men shall not be
transported: (a) In or on dippers, forks, clamshells,
beds of trucks unless special provisions are made for their safety, or buckets except shaft bucketa
(b)On top ofloaded haulage equipment. Outside the cabs and beds of mobile
equipment, except trains. Between cars of trains. In conveyances equipped wiUl un-
loading devices unless means are provided topreventacddentalstartingofthe unloading mechanism.
57.9-41 Mandatory. Only authorized persons shall be permitted to ride on trains or locomotives and they shall ride if, a sale posthon.
57.9-42 Mandatory. Rocker-bottom or bottom-dump rail cars shall be equipped with lockIng devices.
57.9-43 and 57.9-44 [Reservedl
57.9-45 Mandatory. Equipment which Is to be hauled shaft be loaded and proteeted so as to prevent sliding or spillage.
57.9-46 Mandatory. Backpoling or trolleys shall be avoided wherever possible; but when necessary, backpoling shall he
done only at slow speeds. 57.9-47Mandatorjl. Parked railcars, un-
less held effectively by brakes, shall be
blocked securely. 57.9-48 Mandatory. Railroad cars with
braking systems, when In use, shall be
equipped with effective brake shoes. 57.9-49 Mandatory. When in the dark or
under conditions or limited vIsibility, all vehicles carrying loads which project beyond the sides or more than four feet beyond the rear of the vehicles shafidisplay a warning light at the end of the projec-
tion; or In the light, a warning flag not less than 12 inches square shall be displayed at the end of the projection.
57.9-50 Mandatory. Raiicars shall not
139
Title SOMineral Resources
be left an side tracks unless ample dear- staflations shall be designed so that the ance ts provided for traffic on adjacent men pulling chutes are not required to be
tracks.
in a hazardous position while loading
57.9-51 Mandatory. Persons shall not go cars.
over, under, or between cars unless the train is stopped and the motorman has
57.9-85 Mandatory. Cal-s shail not be coupled,or uncoupled, manually from the
been noufled and the notice acknowl- Ifl$!de of curves uniess the railroad and
edged.
57.9-52 Mandatonj. Inability of a metorman to clearly recognize his brake-
cars are so destgned to eliminate any hazard from manual coupling.
StO-66 Mandatory. When a locomotive
marrs signals when the tratn ts under the direction of the brakeman thafl be con-
stxued by the motorman as a stop signal. 57.9-53 Mandatory. Water, debt-la, or
spilled material which create hazards to moving equipment shall be removed.
57.9-54 Mandatory. Berms, bumper blocks, safety hDoks, or similar means shall be provided to prevent overtzavet
and overturning at dumping locations. 57.9-55 Mandatory. Where there is evi-
dencethatthe ground ata dumping place
may fail to support the Weight ofa vehicle,
loads shall be dumped back from the edge of the bank.
57.9-56 Mandatory. Where necessary,
bumper blocks or the equivalent shaM be provided at track dead ends.
57.9-57 Mandatory. Orizzlies, grates, and other stationary sizing devices shall be anchored securely.
5t9-58 Mandatory. If truck spotters are used, they shall be well in the clear while trucks are backing into dumping posttjons and dumping; lights shall be used at night to direct trucks.
57.9-59 Mandatory. Public and permanent railroad crossings shall be posted
On one track ts used to move equipment on a different track, a suitable chain, ca-
ble, or drawbar sball be used.
57.9-67 Mandatory. Facilities used to transport men to and from work areas shafl not be overcrowded.
57.9-68 Mandatory. Lights, flares, or Other wqming devices shall be posted
when parked eqtdpment creates a hazard to vehicular traffic.
57.9-69 Mandatory. Tires shall be deflated before repairs on them are started and adequate means shall be provided to
prevent wheel Jocking rims from creatinR a hazard dining We inflation.
57.9-70 Mandatory. A tow bar of sub. stantial construction or other suitable means of control shall be used to tow heavy equipment. A substantial safety chain or wfre rope shall be used in conjunction with any primary rigging.
57.9-11 Mandatory. Traffic rules includIngspeed, signals, and warning signsshall
bestandartjjzed at each mine and posted. 57.9-72 Mandatory. PersonsaUempting
to free hangups shall be experienced persons who understand the hazards hivolved.
with warning signs or signals or sftall be 57.9-73 Mandatory. Defective equip-
guarded when trains are passing and shall
be plankedor otherwise tilled between the rails.
57.9-60 Mandatory. Where overhead clearance ts restricted, warning devices ahafl be installed and the restricted area shall be conspicuously marked.
57.9-91 Afandalory. Stockpile and muckptle faces shall be trimnied to pre-
vent hazards to personnel.
ment, removed from service as unsafe to operate, simi] be tagged to prohibit further use until repairs are completed.
57.0-74 Mandatory. Dun shall be suitaty controlled at muck piles, material transfer points ct-ushers, and on haulage
roads where ba2ards to pcmw,nel may be created as a result o(impaired visibility.
57.0-75 through 57.9-80 f Reserved)
57.9-62 Mandatory. Rocks too large to be handled safely shall be broken before
SURPACE ONLY
loading.
57.9-Si and 57.9-22 IReserved)
57.9-63 Mandatory. Ramps and dump- 57.9-33 Mandatory. Where possible at
ing facilities shall-
least 30 inches continuous clearance from
(a)fle otsubstanftaJ construction; and the farthest projection of moving railroad
(b) Have suitable width, clearance, and equipment shall be provided on at least
headroom to accommodate the equip- one side of the tracks; ail places where it
ment using th facilities.
is not possible to provide 30-inch clear-
57.9-64 Mandator?,. Ohute-toadSng in- ance shall be marked conspicuously.
140
Chapter 1Mine Safety and Health Administration
57.9-84 [Reserved)
requirements of SAE JIc, J140a, J141,
57.9-85 MafldatoTltToot& materials and J333a, and J386 specified in paragraph (B)
eqiUpment shall not be transported with of this standard.
persons in rail cars and other vehicles and (c) All self-propelled equtpment de-
conveyances unless means have been pro- scribed In paragraph (a) of tbts standard
vided to make such transportation safe. manufactured prior to the effective date
57.9-86 IReservedi
ofthtsstalldard and after June 30, 1969,
57.9-37 Mandatory. Heavy duty mobile shailbeequippedwith ROt'S meetthgthe
equipmentshafl be providedwith audible warning devices. When the operator of
requirements of paragraphs (4) through (g) of this standard as appropriate, and
such equipment has an obstructed view seat belts, no later than the dates sped-
to the rear, the equipment shall have ned below:
either an automatic reverse signal alarm
Equfl)ment manufactured between
which is audible above the surrounding July 1, 1971, and the effective date of this
noise level or an observer to signal when standard shall be equipped with ROt'S
ft is safe to back up.
and seat belts no later than 6 months after
57.9-68 Mandato. (a) Excluding the effective date of this standard.
equipment that Is operated by remote
Equipment manufactured between
control, all seffpropelled track-type July 1, 1970, and June 30, 1971, shall be (crawler mounted) or wheeled (rubber- equipped with ROPS and seat belts no tired) scrapers; front-end 'oaders; dozers; later than 10 months after the effective
tractors, Including industal and agij date of this standard.
cultural tractors but not including over.
Equipment manufactured between
the-road type tractors (the type that pull SuIy I, 1969, and June 30, 1970, shall be
trailers or vans on highways); and motor graders; and wheeled prime movers (a
equipped with ROPS and seat belts no later than 16 months after the effective
tractor of the type and kind nonnally date of this standard.
used as the mode of power for rubber-tired
NothIng In this standard shall pre-
scrapers); all as used in metal and non- dude the issuance of an order because of
metal mining operations, with or without imminent danger.
attachments, thaN be used in Such mining (d) Except as provided in paragraph (e)
Ordy when equipped with (1) roll-over pro-
tective structures (flOPS) in accordance v4th the requirements of paragraphs (b) through (g) ofthjs standard, as applicable, and (2) seat belts meeting the require-
of this standard, self.propelled cqutpment described in paragraph a of thts stand-
ard shall be deemed in compliance with the R0P8 requirements of this standard If the ROPS meet the following require.
ments of the Society of Automotive En ments:
gineers (SAE), Motor Vehicle Seat Belts Asemblies-8AE J4c, approved November 1955, revised July 1965; Seat Belt - - Hardware Test ProceduresSAE J140a, approved April 1970, revised February 1913; Seat Belt Hardware Performance RequirementsSAE J141; Operator Protection for Wheel Type Agricultural and
Industrial TractorsSAE J333a, ap-
proved April 1988, revised July 1970, con-
forms to ASAE S305; and Seat Belts for Construction EquipmentSAE J385, ap
(1) The ROPS complies with the Society of Automotive Engtneers, &A2 Recom-
mended Practice, Critical ZoneCharacterlstic and Dimensions for Operators of Construction and Industrial MacbinerySAE J397, approved ruly 1969, or Deflection IAmit.lng Volume for Laboratojy Evaluation of RollOver Protective Structures (ROT'S) and Falling Object Protective Structures (FOPS) of Construction and Industal VehiclesSAB
J397a, approved July 1969, revised Janu-
proved March 1968; and In accordance with paragrapbz (b), (c), and (e) of thts
standard, as applicable.
(b) Except as provided In paragraph (e) all self-propelled equipment described in paragraph (a) of thts standard and manufactured on or after the effective date of
azy 1972, Sltorial change July 1973; and, as appropriate, the ROPS and installation of the ROPS meet the requirements of either SAE Recommended Practice, Performance Criteria for Roll-Over Pro-
tective Structures (ROPS) for Earthmovbig, ConstrucUon, Logging, and Industzlal
this standard sIja]i be equipped wflh (1) VehidesSAE J1040, approved April 1974, ROPS meeting the requirements of par- or any of the following applicable SAE
agraph (d), and (2) seat belts meeting the standards or recommended practices:
141
Title SOMineral Resources
(1) MInimum performance Cnteria for Roll-Over Protective Structure for Rubber-Tired, SeIf-PropeUed ScrapersSAE 3320a, approved NoVember 2%?, revised July 1969, editorial change June 1970; or
pliance with the standard if.ROPS and seat belt installations meet the HOPS and seat belt requirements of the State of CaJifonhia or the U.S Army Corps of Engineers; or the Bureau of Reclamation; or
Minimum Performance Criteria for MSHA coal mine regulations of the U.S. Roll-Over Protective Sftuctures for Prime Department of Labor; or the Occupa-
MoversSAE J32Qb, approved November tionat Safety and Bealth Administration
1967, revised January 1972, editorial of the U.S. Department of Labor. The re-
change september 1972; or
quirements in effect are:
Minimum performance Cnteria for (l)The State of California: Title Sof the
Ron-over protective Structure for Rub- California Administrative Code: Con-
ber-Tired Front-End Loaders and Rub- stmcton Safety Orders Axticle O, "Hau-
ber-Tired DozersSAE J394, approved lage and Earth Moving," 1591U) and 1596
July 1969, editoilal change July 1970, or (Register 70, No. 40-10-3-70); General
Minimum performance Criteria for Roll Industry Safety Orders, ArtIcle 25, 'In-
over protective Stnictures for Wheeled dustrial Trucks, Tractors, Haulage, Ve-
FrontEnd Loaders and Wheeled IDozers- hicles, and Earth Moving Equlpmen"
SAE J394a, approved July 1969, revised 3650-55 (RegIster 72, No. 6-2-5-72); and
March 1972, editorIal change September Logging and Sawmill safety orders, M-
1972; or
tIde 7, 'Tractor YaMing," 5243tegi8ter
(lv) Minimum Performance Criteria for 89, No. W-3--8-89J, alJ issued by the Di-
Roll-Over structures for Crawler Tractors vision of Industrial Safety, state of Cali-
and Crawler-Type LoadersSAE J395, fornia.
approved July 1969, edItorial change July
U.S. Army Corps of Engineers: Man-
1970, or Minimum Performance Criteria ualsCorps of Engineers, 13.8. Army
for Roll-Over protecUve Structures for Safety-General Safety Requirements, EM-
Track-Type Tractors and Track-Type 385-1-1 (March1967), or Change I,March
Front-End LoadersSAE J395a, ap- 27, 1972.
proved July 1969, revised January 1972,
Bureau of Reclamation, U.S. The-
editoziai cbaoge September 1972; or
paxbnent o the intenor: Sectlbn "Ma-
Minimum Performance Criteria for chinery and Mechanized Equipment,"
Roll-over Protective StmcMire for Motor Safety and Health Regulatios for Con-
GradersJ396, approved 1969, editorial struction, Part ti-_Bureau of Reclama-
change July 1970, or Minimum Perform- lion (September1911).
ance Criteria for Roll-over Protective
Mine Safety and Health Adnththtxa-
Structures for Motor GrademSAEJ3OGa, lion, U.S. Department of Labor: Section
approved July 1969, revised March 1972, 77.403a, ?artfl, Title 30, Code of Federal
editorlalchange September 1972; or
HegulatlonsMandatot-y Safety Stand-
Operator Protection for W'heel Type ards, Surface Coal Mines and Surface
Aglicultural and IndustrialtractorsSAE Work Areas of Underground Coal Mines,
J333a. approved Apth 1968, revised July promulgated in the FEDERAL REorsrErt(39
1970, conforms to ASAE S305; and Pro- FR 24008-24009).
tective Frame Test Procedure and Per-
Occupational Safety and Health
formance RequirementsSAE J334a, Administration, U.S. Department of La-
approved April 1968, revzed July 1970, bor: Sections 1926.1001 and 1926.1002, Ti-
conforms to ASAE 5306.
tle 29, Code of Fedela1ReguIaUonsSafety
(2) The ROPS is installed on the equip- and Health Regulations for Construction,
ment in accordance with the recotimlen- promulgated In the FEDEnaL Rsa,snugY
datlons of the ROPS manufacturer. If the FR 27585-27590), and republished in the
installation includes bolts and nuts, the FEDERAL. HSOISTtR (39 FR 22880-22886). bolts and nuts used to attach the RaPS (0 Any alteration, repair, or welding of
to the equment frame and to connect the ROPS and ROPS-to-vehicle frame
structural parts of the RoPSshaUbeSAE mountsshafl be performed only with prior
Grade 5 or B (SAE J429g and J995b).
approval and with Instructions from the
(e) All sel(propelled equipment de- ROPS manufacturer or under the instruc-
scribed In paragraph (a) of this standard, tions of a registered professional engimanufactured prior to the effective date neer an the manufacturer, or engineer
of this standard, shall be deemed In com- as the case may be, shall decide what
142
Chapter 1Mine Safety and Health Administration
qualifications the welders involved in this operation must have.
(g) Each ROPS shall have the following Information permanently affixed to the stTuCtUre:
Manufacturer's or fabricator's name and address; and
ROPS model number, if any; and Make and model numbers of the
equipment on which the ROPS s designed to fit.
For equIpment already In existence when this standard goesinto effect, asat IsfactOry substitute for the above-required information will be a certificate from either the manufacturer of the ROPS or a regtstered professional engineer to the effect that the ROt'S does meet the performance standards and is approprtate forthe piece of equlpmentupon which It is Anstalled.
(Ii) Publications to which references art made in this stancard are hereby ncorporatedhy reference and made a part hereof. The incorporated publIcations are available at each Metal and Nonmetui Mine Satety and Health Subdistrict Office, MSRA. State of CalIfornia safety or-
Uers are availab'e from the State of
California office of Procurement, Documents SectfOn, Post Office Box 20191, Sacramento, California 95820. The U.S. Army Corps ofEnjneers, Safety-General Safety Requirements are available from the U.S. Government Printing Office, Washington, D.C. 20402. Bureau of Reclamation Safety and Health Regulations for Construction are avai'able from the Bureau of Reclamation, Division of Safety, EngneeZ-ing and Reseamh Center, Denver, Colorado 80225. SAS documents are available from the Society of Automotive Engineers, Inc., 400 Commonwealth Dr%ve, Warrendale, PennsylvanIa 15096.
57.9-89 through 57.9-94 [Reserved)
UNDERGROUND ONLY
StS-9S (Resercdj 57.9-96 Mandatory. Ibols or materia]s, except properly located and secured rerailing devices, shall not be carried on top of locomotives. Tools or matertals shall not be carried in the cab If they would Interfere with the operation of the locomotive. 5t9-97 Mandatory. Trains shall be brought to a complete stop, then moved very slowly when coupling or uncoupling cars manually.
57.9-98 Mandatory. Makeshift cou-
plings shall not be used.
5?.9-9OMandatory. Supplies, materials, and toolsotherthansmaJjhaz,dtoaIssh&j
not be transported with men in man trip cam. Man trfls shall be operated inde-
pendently of ore and supp'y trips.
57.9-100 (Reserved)
57.9-jOl (Reserved)
57.9-102 Ma2zdatory. When a signaiman
Is used during slushlng operations he
shall be positioned In a safe place.
-
579-103 Mandatory. Collars of open
draw holes shall be kept free of muck and
material.
57.9-104 Mandatory. Warning devtces or conspicuous markings sball be In-
stalled where chute Ups, ventilation doors,
and obstructions create a bazard to per-
sons On equipment.
57.9-lOS Mandatory. To prevent rock
from flying out when broken matez-i& s
dumped Into an empty chute
(a) The chute sball be properly guarded
prior to ruling; Or
W) Sufficient material shall be lea in the
chute bottom.
57.9-106 Mandatory. Ample warning
shall be given to men who may be affected
by the draw or otherwise exposed to dan-
ter from chute-pulling operations.
57.9-107 Mandatory. Men shall not stand on broken rock or ore over draw points if
there is danger that the chute will be
pulled. Suitable platforms or safety lines
shall be provided when work must be
done In such areas.
57.9-108 IReserved)
57.9-109 IReserved)
57.9-110 Mandatoryi. Shelter holes shall be provided to ensure the safety of men
along haulageways where continuous
clearance of at least 30 Inches from the
farthest projection of moving equipment
on at least one side of the hatflageway
cannot be maintained.
57.9-Ill Mandatory. Shelter holes shall be at least 4-feet wide, marked conspic-
uously with Lights or reflective signs or
reflective tape or reflectors or luminous
paint, provide a mtntmum of 40-inch -
clearance from the farthest projectIon of
moving equipment, and shall not be used
for storage of timber, tools, or other ma-
terlajs unless a 4O4nch clearance is main-
tamed.
57.9-112 Mandatory. On rail haulage, trip lights shall be used on the rear of
pulled trips and on the front of pushed
trips.
143
Title 30-Mineral Resources
57.9-113 Mandatory. Man trips shall be 57.10-9 Mandatory. Men shall not ride operated at speeds consistent with the loaded buckets.
condluon ol't.racks andequipmezfl used. 57.10-10 Mandatory. Where possible,
57.9-114 MandatOry. Where man trips aerial tx-axnways shall not be started until
are used, discharge and boarding points the operator has ascertained that every-
shall be designated. Men shall not board one Is in the clear.
or leave moving man trip cars. 5791I5MandalOry. Man trips shall be * 57-Il 'I'ravelways and escapeways.
covered U there is danger of passengers
contacting the trolley wire.
57.9-116 Mandatory. During shift
'fltAvEr.ways
changes the movementof rock or material GEHERA&-SDRPAcB AND UNDERGROUND
trains shail be limited to areas where such trains could not present a hazard to men coming on or going off shift.
57.9-il? tReserfldl
Ztll-1 Mandatory. Safe means of access shall be provided and maintained to all working places.
57.11-2 Mandatory. Crossovert, ele-
vated walkways, elevated ramps, and
57.10 Aeriat Iramways.
SURFACE ONLY
stairways shall be of substantiaiconstruction, provided with handralls, and main-
tained in good condition. Where necessary,
5t1O-1 Mandatory. Buckets shall not toeboards shall be provided.
Deoverloaded,and feed shailbe regulated 57.11-3 Mandatory. Ladders shall be of
to prevent spillage.
substantial construction and maintained
57.10-2 Mandatory. Inspection and In good condition.
maintenance of carriers (incucling load- 57.11-4 Mandatory. Portable rigid lad-
ing and unloading mechanisms), ropes ders shall be provided with suitable bases and supports, and brakes shaj be per- and placed securely when used.
formed by competent persons according 57.1l-5Mandatoi-y. Fixed ladders shall
to the recommendations of the manufac- be anchored securely and installed to pro-
turer.
wide at least 3 inches of toe clearance.
57.10-S Mandatory. Any hazardous de- 57.11-6 Mandatory. Fixed ladders shall
fects shall be corrected before the equip- project at least 3 feet above landings, or
ment is used.
substantiai hnrntholds shail be provided
St 10-4 MandatOry. Positive-action-type above the landings. brakes and deviceswhich apply the brakes 57.11-7 trfandatory. Wooden compoautomaticaily in the event of a power fail- nents of ladders shall not be painted ex-
ure shall be provided on aezlai tramways. ceptwtth a transparent finish.
57.10-5 Mandatory. Track cable con- 57.11-8 IReserved)
- nections shall not obstruct the passage of 5t1 1-9 Mandatory. Walkways with out-
caniage wheels.
bord railings shall be provided wherever
57.10-s Mandatory. Towers shall be persons are required to wallc alongside
suitably protected Erom swaying buckets. elevated conveyor belts. Inclined railed 57.10-7 Mandatory. Guard nets or other walkways than be nonskid or provided
suitable protection shall beprovided where tramw's pass over roadways, walkways, or buildings.
57.10-8 Mandatory. Persons other than maintenance men shall not ride aerial
with cleats. 57.11-10 Mandatory. Vertical clearance
above stair steps shall be a minimum of seven (7) feet, or suitable warning signs or simliar devices shall be provided to indi-
tramways unless the following features cate an Impaired clearance.
are provided:
57.1 I-lI Mandatory. Persons usinc lad-
(a) Two independent brakes, each ca- ders snail face the ladders and have both
pable of holding the maximum load;
hands free for climbing and descending.
W) Direct communication between ter- 57.11-12 Mandatory. Openings above,
minals; Power drives with emergency power
below, or near travelways through which men or mteria1s may fall shall be pro-
available incaseo(primaiy powerfoikue; t.cted by railings, barriers, 0r covers.
Buckets equipped with po8itive locks Wbereits Impractical to tnstall such pro-
to prevent accidental tripping or dump- tective devices, adequate warning signals
ing. shall be Installed.
144
Chapter 3-Mine Sofety and Health Administration
57.11-13 Mandatonj. Crossovers shail be provided where Itis necessary to cro conveyOrs.
57.31-14 Mandatory. Moving conveyors shall be crossed only at designated crossover points.
57.11-15 IReservedi
57.11-16 Mandatory. Regularly used walkways and traveiways shall be sanded, salted. or cleared of snow and ice as soon as practicable.
5731-17 Mandaton). Fixed ladders shall not incline backwards.
57.11-18 through 57.11-24 [Resen'ed)
SURFAcE ORb?
57.11-25 Mandatory. Rixed ladders, except on mobile equipment, shall be offset and have substantial railed landings at least every 30 feet unless backguaz-ds or equivalent protectiw. such as safety belts and safety lines, are provided.
57.11-26 Mandatory. Fixed ladders 70 degrees to 90 degrees from the horizontal and 30 feet Cr more in length shall have backguards, cages or equivalent protection, starting at a point not more than seven (7) feet from the bottom of the ladders.
57.11-27 Mandatory. Scaffolds and working platforms shall be ofsubstantlal construction and provided with handrails and maintained in good condition, floor-
boards shall be laid properly and the scaffolds and working platrorms shall not be overloaded. Woricing plaUonns shall be provided with toeboardswhennecessm-y.
57i1-28 through 57.11-34 IReserved)
UNDERGROUND ONLY
StI 1-35 lkeserved) 57.11-36 Mandatory. Trap doors or adequate guarding shail be provided in ladderways at each level. Doors shall be kept operable. 57.11-37 Mandatory. I..adderways constructed after Novenber IS, 1979, shall have a minimum unobstructed cross-sec tional opening of 24 inches by 24 inches measured from the race of the ladder. 57.11-38 Mandatory. Before entering a mauway where persons may be working or traveling, a warning shall be given by the person entering the manway and acknowledged by any perwn present In the manway. St ll-a9iReservedJ 57J1-40 Mandatory. Travelways steeper
than 35 degrees from the horizontal shaD be provided with ladders or stair-ways.
57.11-41 Mandu4ory.Fdladdeswth an Inclination of more than 70 degrees From the horizontal shall be offset with
substantial landings at least every 30 teet or have landing gates at least every 30 feet.
57.11-42 through 57.11-49 IReserved)
Escapgways
UNDER0R0,mD Om.y
57.11-50 Mandatoty. Every mine shall
have two or more separate, properly maintained ecapeways to the surface
from the lowest levels which are so positioned that damage toone shall not lessen the effectiveness of the others. A method ofrefizgeshafl be provided while a second opening to the surface is being developed. Asecond escapeway isrecommended,but not required, dur1n the exploration or developmentof an ore body.
In addition to separate escapeways, a method of refuge shall be provided for everyemployeewho cannotreach the surface from his working place through at least two sepaxate escapeways within a time limit ofone hour when using the normal exit method. These recuges must be posittoned so that the employee can reach one of them within 30 minutes from the time he leaves his workplace.
57.11-51 Mandatory. Escape mutes shall be:
(a) rnspected at regular intervals and maintained in safe, travelable condition.
(1,) Marked with conspicuous and easily read direction signs that clearly Indicate the ways of escape.
St 11-52 Mandatory. Refuge al-ens shall be:
Of fire-resistant construction. preferably in unuinbered areas of the mine.
Large enough to accommodate readily the normal number of men tn the particular area of the mine.
Constructed so they can be made gastight
Provided with compressed airlines, waterlines, suflable handtools. and stopping materials.
57J1-53 Mandatonj. A specific escape and evacuation plan and revisions thereof suitable to the conditions and mining aystern of the mine and showing assigned responsibiities of all key personnel i the event of an emergency shall be developed
145
Title 30Mineral Resources
by the operator and set out in written
form. Within 45 calendar days alter promulgation of this standard a copy of the plan and revisions thereof shall be avail-
able to the Secretary or his authorized representative. Also, copies of the plan
and revisions thereof shall be posted at locations convenient to aD persons on the surface and underground. Such a plan shall be updated as necessary and shall be reviewed Jointly by the operator and the Secretary or his authorized representaUve at least once every six months from the date of the last review. The plan
shall include: Mine maps or diagrams showing di-
rections of principal air flow, location of escape routes and locations of existing telephones, primary fans, primary fan controls, lire doors, ventilation doors, and refuge chambers. Appropriate portions of such maps or diagrams shall be posted at all shaft stations and in underground shops, lunchrooms, and elsewhere in working areas where men congregate.
Procedures to show bow the miners
will be notified ofemergency. An escapeplan for each working area
in the mine to Include instructions showing how each working area shouid be
evacuated. Each such plan shall be posted at appropriate shaft stations and elsewhere in working areas where men con-
gregate. A fire fighting plan. Surface procedure to follow in an
emergency. Including the notification of proper authorities, preparing rescue equipment and other equipment which may be used in rescue and recovery op
- erations. (C) A statement of the availability of
emergency communication and transpor-
tatjon facilit4es. emergency power and ventilation and location olrescue personnel and equipment.
57.11-54 Mandatory. 'fllephone or other voice communication shall be provided between the surface and reftige chambers
and such systems shall be independent of the mine power supply-
57.11-55 Mandatorij. Any portion of a
designated escapeway which is inclined more than 30 degrefs from the horizontal andthatis mort than 360 feet in vertical extent shall be provided with an emergency hoisting facility.
57.11-56 Mandatory. The procedure for inspectIon, testing and maintenance re-
quired by standard 57.l9-12Q shall be utilized at least every 30 days for hoists
designated as emergency hoists in any evacuation plan.
57.11-57 [Reserved)
57.11-58 Mandatory. Each operator of an underground mine shall establish a check-In and check-out system which shall provide an accurate record of persons in the mine. These records shall be kept on
the surface tn a place chosen to minimize the danger of destruction by fire or other hazards. Every person underground shall
carry a positive means of being identified.
57.11-59 Mandatory. For the protectton
of operators of hoists located under-
ground which are part of the mine escape
and evacuation plan required under
standard 57.11-53, the hoist operator shall be provided with a repirableatmosphere completely independent of the mine at-. mosphere. This independent ventilation system shall convert, without contami-
nation, to an approved and properly
maintained 2-hour self-contained breath-
ing apparatus to provide a sale means of escape for the hoist operator after the hoisting duties have been completed a prescribed in the mine escape and evacuation plan for that hoist The hoist operator's independent ventilation system shall be provided by one of the following methods:
(a) A suitable enclosure equipped with a positive pressure ventiiation system whtch may be operated continuously or be capable of immediate activation from within the enclosure during anemergency
evacuation. Air for the enclosure's ventilation system shall be provided in one ol the following ways
(I) Air coursed from the surface through
a borehole into the hoist enclosure directly or through a metal pipeline from such borehole; or
AIr coursed from the surface through
meta] duct work Into the hoist enclosure, although this duct work shall not be located in timbersupported active workings;or
Air supplied by air compressors located on the surface and coursed through metal pipe into the hoist enclosure.
A back-up system shall be provided for
a hoist enclosure ventilation system provided by either of the methods set forth
in (a)(2) and (aX3)above. This back-upsys tem shall consistofcompressed air stored
In containers connected to the enclosure.
146
Chapter 1Mine Sufety and Health Administration
This back-up system shall provide and maintain a respirable atmosphere inthe enclosure for a period of time equal to at least twice the time necessaIy to complete the evacuaflon of all persons designated to use that hoist as prescribed in the mine escape and evacuation plan required under standard 57.11-53; or (b) An approved and properly maintained self-contained breathing apparatus system which shall consist ol a mask connected to compressed air stored in containers adjacent to the hoist controls. Theself-contained breathingsystemshafl provide a minimum of 24 hours of respirabie atmosphere to the hoist operator. In addition, the self-contained breathng system shall be capable of a quick connect with the appmved 2-hour self-contaiiied breathing apparatus above.
57.12 Electricity.
GENEftAl-SURFACS AND UNDERGROUND
57.12-I Mandatory. Circuits shall be protected against excessive overload by fuses or circuit breakers of the correct type and capacity.
57.12-2 Mandatory. Electzlc equipment
and circuits shall be provided with
switches or other controls. Such switches or controls shall be of approved design and construction and shali be properly installed.
57.12-3 Mandatory. Individual overload protection or short circuit protection shall be provided for the trailing cables of m& bile equipment.
57.12-4 Mandatory- Electrical conduc tors shall be ol a sufficient size and cur rent-carrying capacity to ensure that a rise in temperature Tesulting from normal operations will not damage the insulating materials. Electrical conductors exposed to mechanical damage shall be protected.
57.12-5 Mandatory. Mobile equipment shah not run over power conductors, nor shall loads be dragged over power conductors. unless the conductors are properiy bridged or protected.
57.12-6 Mandatory. Distributon boxes shall be provided with a disconnecting device for each branch circuit. Such disconnecting devices shall be equipped or designed in such a manner that it can be determined by visUal observation when such a device is open and that the circuit is deenergized. and the distribution box
shall be labeled to show which circuit
each device controls.
57. 12-7 Mandatory. trailing-cable and
power-cable connections to junction boxes shall not be made or broken under load.
57.12-S Mandatoni. Power wires and
cables shall be insulated adequately where they pass into or out of electrical cornpartrnent cables shallenter metal frames of motors, splict- boxes, and electa-icai compartments only through proper fit,tings. When Insulated wires, other than cables, pass through metal frames, the holes shall be substantially bushed with
insulated bushings.
57.1 2-9 [Reserved!
57.12-10 Mandatory. Telephone and [ow'
potential signal wire shall be protected by isolation or suitable insulatkon, or both, from contacting energized power conduc. tors or any other power source.
57.12-11 Mandatory. High-potential electrical conductors shall be covered, insulated, or placed to prevent contactwith low potetitial conductors.
57.12-12 Mandatory. The potential On bare signal wires accessible to contact by persons shall not exceed 48 volts.
57.12-13 Mandatory. Permanentsplices and repairs made in power cables, Includ. Ing the groundconductorwhere provided. shall be: (a) Mechanically strong Wtth electrical conductivity as near as possible to that of the ortginal; (b) Insulated to a degree at least equal to that of the origi-
nai, and sealed to exclude moisture; and, (c) Provided with damage protection as near as possible to that of the original. tncludin good bonding to the outeriacket.
57.12-14 Mandatory. Power cables energized topotentia)sin excessof lSOvolts, phase-to-ground, shall not be movedwith equipment unless sleds or slings, Insulated from such equipment, are used. When such energized cables are moved manually, insulated hooks, tongs, ropes. or slings shall be used unless suitable pro tectlon for persons is provided by other means. This does not prohibit pulling or draggth of cable by the equipment it powers when the cable is physically attached to the equipment by suitable me
chanical devices. and the cable is insulated from the equipment In conformance with other standards In this part
57.12-IS jfleservedj 57.12-16 Mandatory. Electrically pow-
ered equipment shall be deenergized before mechanical work is done or, such
147
Title 30-Mineral Resources
equipment Power swltci1a shalibe locked
out or other measures taken which shall prevent the equipment from being energized without the knowledge of the Mdi viduals working on it. Suitable warning notices shall be posted at the power switch
and signed by the individuals who are to do the work. Such locks or preventive devices shall be removed only by the per. sons who Installed them or by authorized
personnel. 57.12-17 Mandatory. Power circuits shall
be deenerglzed before work Is done on such circuits unless hot-tine tools are used. Suitable warning signs shall be posted by the individuals who are to do the work. Switches shall be locked out or other measures taken which shall prevent the power circuits from being energized without the knowledge of the individuals working on them. Such locks, signs, or preventive devices shall be removed only by the person who installed them or by
authorized personnel. 57.12-18 Mandatory. Principal power
switches shall be labeled to show Which unith they control, unless Idenuncation can be made readily by location.
57.12-19 Mandatory. Wbere access Is necessary, suitable clearance shall be provided at stationary cicctrlc& cquipment or switchgear.
57.12-20 Mandatory. Dry wooden platforms, insulating mats, or other electricaiiy nonconductive material shall be kept in place at all swttchboaids and power-control switches where shock baz-
rds exist. However, metal plates on which
a person normally wouid stand and which are kept at the same potential as the grounded, metal, noncurrent-carrying Darts of the power switches to be operated
may be used.
57.12-21 Mandatory. Suitable danger ignz shall be posted at all major electri.
cal Installations. 5t12-22 Mandatory. Areas containing
major electrical instaliauons shall be entered only by authorized persons.
57.12-23 Mandatory. Electrical connections and resIstor grids that are difficult orimpractical to insulate shall be guarded,
unless protection is provided by location.
57.12-24 (Reserved)
57.12-25 Mandatory. All metal enclosng or encasing electrical circuits shall be grounded or provided with equivalent protection. This requirement does not ap ply to batteryoperated equipment
57.12-26 Mandatory. Metal fencingand metal buildings enclosing transformers
and switchgeai shall be grounded. 57.12-27 Mandatory. Frame grounding
oreqWvalent protection shall beprovided for mobile equipment powered through
tralftngeables. 57.12-28 Mandatory. Continutty and re
slstance of grounding systems shall be tested Immediately alter installation, re pair,, and modification; and annually thereafter. A record of the resistance measured during the most recent test shall be made available on a request by
the Secretary or his duly authorized rep resentative.
57.12-29 [Reserved)
57.12-30 Mandatory. When a poten.
tially dangerous conditlonis found it shall be corrected before equipment or wiling
Is energized.
57.12-31 [Reserved)
57.12-32 Mandatory. Inspection and cover plates on electrical equipment and Junction boxes shall be kept In place at all times except during testing or repairs.
57.i2-33Mandatory. Hand-held electtic tools shall not be operated at higfl poten. tial voltages.
57.12-34 Mandatory. Portable extension lights, and other lights tiNt by their location present a shock or burn hazard,
shall be guarded. 57.12-35 Mandatory. Lamp sockets shall
be of a weatherproof type where they are exposed to weather or wetconditions that
may nterfeye with illumination or create a shock hazard.
57.12-36 Mandatory. Fuses shall not be removed or replaced by hand in an ener-
gized cireuit. and they shall not otherwise be removed or replaced in an energized circuit unless equipment and techniques
especl any designed to prevent electrical
shock are provided and used for such pur pose.
57.12-37 Mandatory. Fuse tongs or hotline toois shall be used when fuses are removed or replaced in high-potential cir. cults.
St l2-3SMand atotis. Traffingcablesshall be attached to machines In a suitable maimer to protect the cable from damage and to prevent strain on the electrical cottnectioits.
5tl2-39 Mandatory. Surplus trailing cables to shovels, cranes and slmflar equipment shall be-
(a) Stored In cable boats;
148
Chapter 1-MIne Safety and Heolib Administration
Stored on reels mounted on the shall be connected securely to the ground.
equipment; or
return circuit.
Otherwise protected from mechant
57.12-54 through 57.12-64 [Reserved)
cal damage.
57.12-40 Mandatory. Operating con
SURFAcE Outv
trols shall be installed so thatthey can be operated without danger of contact with
energi2ed conductors. 57.12-41 Mandatory. Switches and
starting boxes shall be of safe design and capacity.
57.12-42 Mandatory. Both rails shall be
bonded or welded at every Joint and ralis shall be crossbonded at least every 200 feet lithe trackservesasthereturn trolley circuit Wben rails are moved, replaced,
or broken bonds are discovered,they shall be rebonded within three working shUts.
57.12-43 and 57.12-44 LReservedj
57.12-45Mandatory. Overhead highpotextUal powerltn shQll be Installed as specifled by the National Electrical Code.
57.12-46 fReserved)
57.12-47 Mandatory. Guy wires of poles supporting hlgh.voltage transmission lines shall meet the requirements for ground Ingor Insulator protection of the National Kectrical Safety Code, Part 2, entitled "Safety Rules f the Installation and Maintenance of Electric Supply and Com mwcation Lines," (also referred to as National Bureau of StanOaids Handbook 81,Nov. I, l96l)andSupplement2thereof issued March 1968, which are hereby in
corporated by reference and made a part hereof. These publications and docu ments may be obtained from the Superintendent of Documents US. Government
Printing Office, WashIngton, D.C. 20402, or may be examined in any Metal and Nonmetal Mine Safety and Health Dis
trict or Subdistrict Office of the Mine Safety and Health Administration.
57.12-48 Mandatory. Telegraph, tele phone, or signal 'wires shall not be in stalled on the same crossarm with power
57.12-65 Mandatory. Powerlines, in. chiding trolley wires, and telephone cit cults shall be protected against short circuits and lightning.
57.12-66 Mandatory. Where metallic tools or equipment can come in contact with trolley wires or bare powerliries, the lines shall be guarded or deenergized,
57.12-87 Mandatory. Transformers shall be totally enclosed, or shall be placed at least 8 feet above the ground, or installed in a trangormer house, or surrounded by a substantial fence at least Sleet high and at least 3 feet from any energized parts, casings, or wiring.
57.12-48 Mandatory. Tiansfonner en closures shall be kept locked against un authorl2ed entry.
57.12-69 Mandatory. Each ungrounded power onductor or telephone wire that leads underground and is directly ex posed to lightning shall be equipped with suitable lightning arrestors of approved typewithin loOIeetofthe pointwherethe circuit enters the mine. lightning an-es
tots sb&l be connected to a low resistance grounding medium on the surface and shall be separated from neutral grounds by a distance of not less than 25 feet,
57.12-70 [Reserved!
57.12-71 Mandatory. When equtpment must be moved or operated near ener gized high.volt1ge powerlines (other than
trolley lines) and the clearance Is less than 10 feet, the Urns shall be deenergized or other precautionary measures shall be
taken. 57.12-72 through 57.12-79 Reservedj
UNDCRGROUND Osiv
conductors. When carried on poles sup
57.12-3D Mandatory. Trolley wires and
porting powerflnes, they shall be Installed bare power conductors shall be guarded
as specified by the National Electrical at man trip loading and unloading points,
Code.
and at shaft stations. Where such trolley
57.12-49 IReserved)
wires and bare power conductors are less
57.12-50 MandatoTll. Trolley wires shall than 7 feet above the rail, they shalt be be installed at least seven (7) feet above guarded at all points where men work or
rails where height permits, and aligned pa retUarly beneath.
and supported to suitably control sway 57.12-El Mandatory. All metallic pipe-
and sag. 57.12-SI and 5tl2-52lReservedl
lines, l,ODO feet or more in length' running parallel to trolley tracks, that are used as
57.12-53 Mandatory. Ground wires for a ground return circuit shall be bonded
Iightthg circuits powered from trolley wires to the return circuit rail at the ends of the
149
Title 30Mfneral Resources
pipthne and at intervals not toexceed 500 feet.
57.12-32 Mandatory. Powerlines shall be weu separated or Insulated from waterlines. telephone lines, and air lines.
57.12-83 Mandatory. Power cables In shafts and boreholes shall be fastened securely In sich a manner as to prevent Undue strain on the sheath. irisujatlon, Or conductors.
57.12-84 Mandatory Disconnecting switches that can be opened safely under load shall be provided underground at all branch cimuits extending from primaiy power circuits near shafts, adits, levels
and boreholes 57.12-as Mandatory. Transformer sta-
tions shall be enclosed to prevent persons
from unintentionally or inadvertently
contacting energized parts. 57.j2-86MalIdaLoTY.Trolley and trolley
feeder wire shall be installed opposite the clearance side of haulageways. However, thIs standard does not apply where physical limitations would prevent the sale Installaton or use olsuch trolley and trouey feederwire
57.12-B? Ifleservedi 57.12-88 Mandatory. No Bplice, except a vulcanized splice or its equivalent, shall be made fn a trailing cable withIn 25 feet
of the machine unless the machine is equipped with a cable reel or other power feed cable payout-retrieval system. However. a temporary splice may be made to move the equipment for repair.
57.12-89 (Reservedl
57.13 Compressed air and boilers.
GENEKAL.SURPACE AND UNDERGROUND
57.13-i Mandatory. AU bofters and pres-
sure vessels shall be constructed, tnstalled, and maintained In accordance with the standards and specifications of the American Society of Mechanical En
gineers Boiler and Pressure Vessel Code. 57.i3-2 through 57.13-9 Igeserved)
CoMpaEssro AIR
57.13-10 Mandatory. (a) Reciprocatingtype air compressor$ rated over 10 horsepower shall be equipped with automatic temperature-actuated shutoff mechanisms which shall be set or adjusted to the compressor when the normal operatIngtemperature Isexceededby morpthaa 25 percent
(b)However, this standard does not ap-
p13' to reciprocating-type air compressors
rated over lOborsepowerffequipped with frisible plugs that were installed in the cDqlpressor discharge lines before No-
vember 15, 1979, and designed to melt at
temperatures at least 50 degrees below the [lash point of the compressors' lubricating oil.
57.13-11 Mandatory. Air receiver tanks shalt be equipped with one or more automatic pressure-relief valves. The total relievingcapaclty of the relief valvesshall prevent pressure from exceeding the maximum allowable working pressure in a receiver tank by not more than 10 per-
cent Air receiver tanks also shall be equippe4 with indicating pressure gages which accurately measure the pressure within the air receiver tanks.
57.13-12 Mandatory. Compressor air intakes shall be installed to insure that only
clean, uncontaminated air enters the
cDmpressors.
57.13-13 and 57.13-14 Ifleserved)
57.13-IsMandatonj. (a) Compressed-air receivers and other unfired pressure ves sels shall be inspected by inspectors hold ing a valid National Board Commission and in accordance with the applicable chapters of the Nauonal Board InspecMon Code, a Manual for Boiler and Pres-
sure Vessel Inspectors, 1979. This code is incorporated by reference and made a part of this standard, may be examined at any Metal and Nonmetal Mine Safety
and Health District Office of the Mine Safety and Health AdminIstration, and may be obtained from the publisher, the National Board of Boiler and Pressure
Vessel Inspectors, 1055 Cmpper Avenue.
Columbus, Ohio 43229.
(1) Records of inspections shall be kept In accordance with requirerhents of the National Board Inspection Code, and the records shall be made avai]able to the Secretary or hIs authorized representative.
57.13-16 IReservedi 57.13-17 Mandatorlj. Compressor discharge pipes where carbon build-up may
occurshall be c'eaned periodically as recommended by the manufacturer, but no less frequently than once every two (2)
yealz.
57.13-IS [Reservedj 5t13-19 Mandatory. Repairs involving the pressure system of compressors, re-
ceivers, or compressed-air-powered
150
0'
0i
Chapter iMine Safety and Health Administration
equipment shau not be attempted until the pressure has been bled off.
57.13-20 Mandatory. At no time shall compressed air be directed toward a per son. When compressed air is used. all necessary precautions shall be taken to protect persons from injury.
57.13-21 Mandatory. Except where automatic shutoff valves are used, safety chains or other suitable locking devices shall be used at connections to machines of high-pressure hose lines of '1.-inch inside diameter or larger, and between high pressure hose lines of %.inch Inside diameter or larger, where a connection fail-
ure would create a hazard. 57.13-22 through 57.13-29 IReserved)
BOILERS
57.13-30 MandatoTy. (a) Fired pressure vessels (boilers) shall be equipped with water level gages pressure gages, automatic pressure-relief valves, blowdown piping, and other safety devices approved by the American Sodety of Mechanical Engineers toprotectagathsthazardsrrom overpressure, flameouts, fuel internjp. tions and low water level, all as required
by the appropriate secuons, chapters and appendices listed in paragraphs (b$1) and
(2) below.
0) These gages, devices and piping shall be designed, Installed, operated, matntalned, repaired, altered, inspected, and tested by inspectors holding a valid Nattonal Roan] Commission and in ac cordance with the foflowing listed sec tions, chapters and appendices:
(1) The ASME Boiler and Pressure Ves
gel Code, 1917, published by the American
Society of Mechanical Engineers.
Section and 'flue
--
I Power Boilers.
II Material SpecificationsPart A
Ferrous.
II Material SpecificationsPart B
Nonferrous.
II Material SpecificationsPart C
Welding Rods, Electrodes. and
ruler Metals.
IV Heating Boilers.
V Nondestructive Examination.
VI Recommended Ri4es for Care and
Operation of Heating Boilers.
VII Recommended Rules for Care of
Power Boilers.
(2)The Nthonal Board Inspection Code,
a Manual for Boiler and Pressure Vessel
Inspectors. 1919, published by the NationalBoarci of Boiler and Pressure Vessel Inspectors.
Chapter and 'flUe
IIi
Glossary of Terms. Inspection of Boilers
and
Pressure
Iii
Vessels.
Repairs and Alterations to Boiler
and Pressure Vessels by Welding.
IV Shop Inspection of Boilers and
Pressure Vessels.
V Inservice inspection of Pressure
Vessels by Authorized Owner-User
Inspection Agencies.
Appendix and Title
A Safety and Safety Relief Valves. B Non-ASME Code Boilers and Pres-
sure Vessels.
C Storage of Mild Stee) Covered Arc Welding Electrodes.
fl-It NationaL Board "It" (Repair)
Symbol Stamp.
D-VR National Board "VR" IRepair
of Safety and Safety Relief Valve)
Symbol Stamp. D-VRI Certificate of Authorization for
Repair Symbol Stamp for Safety and Safety Relief Valves. D-VR2 Outline of Basic Elements of Written Quality Control System for Repairers of ASME Safety and Safety Relief Vaives. D-VR3 Nameplate Stamping for "Vii". E Owneruser Inspection Agencies. F Inspection Forms.
Records of inspections and repairs shall be kept In accordance with the re-
quirements of the ASME Boiler and Pressure Vessel Codeand the National Board Inspection Code. The records shall be made available to the Secretary of his authorized representative.
Sections of the ASME Boiler and
Pressure Vessel Code, 1977, listed in par. agraph (bxi) above, and chapters and am pendlices of the Natlonai Board Inspection
Code, 1979, listed in paragmphO,)(2)above, are tncorporated by reference and made
a paxt of this standard. These publicaUons may be obtained from the publishers, the American Society of Mechanical
Engineers, 345 East Forty-seventh Street, New York, N.Y. 11)017, and the National Board of Boiler and Pressure Vessel Inspectors, 1055 Cnjpper Avenue, Colum-
bus, Ohio 43229. The publications may be
examined at any Metal and Nonmetal
151
life 30-MineraI Resource,
Mine Safety and Health District Office o( the Mine Safety and Health AditinistraUon.
51.13-31 through 51.13-34 (Reservedj
51.14 Use o( equipment
GUARDS
51.14-IS Mandatory. Fork-lift trucks, front-end loaders, and bulldozers shall be provided with substantial canopies when necessary to pmtect the operator.
51.14-14 Mandatory. Pace shields or goggles, in good condition, shall be worn
when operating a grinding wheel. 51.14-15 through 51.14.24 !Reserved
GEHERM-SURFAcE MD UNDERGROUND
51.14.-I Mandatory. Gears; sprockets; chains; drive, head, tall, and takeup pulleys; flywheels; couplings; shafts; sawblades; (an inlets; and similar exposed moving machine paxtswhich may be contacted by persons, and which may cause injuiy to persons, shall be guarded.
51J4-.2Mandnt"n,jOv&head belts shall be guarded i( the whipping action from a broken line would be hazardous to persons below.
51j4-3 Mandatory. Guards at conveyor-drive, conveyor-head, and con-
veyor-tall pufley&shall extend a distahce suffictent to prevent a person from accidentally reaching behind the guard and becoming eaught between the belt and the pitfley.
5t14-4 and 5t14-5 [Reserved) 51J4-M Mandatory. Except when Lestng the mochincry, guards shall be securely hi place while machinery lz being operated. 51.14-1 Mandatory. Guards shall be o( substantial construction and properly maintained. 5t14-BMandatorystauonaiygrthdjng machines other than special bit grinders shall be equipped with:
Peripheral hoods (less than 900 throat
openings) capable o( withstanding the forceo(a bursting wheel;
Adjustable tool rests set as close as practical to the wheel;
Safety washers. 5t14-9 Mandatory. Grinding wheels shall be operated within the specificaMoms of the manufaclurero( the wheel. 5t14-lO Maruiaiory. Hand-held power
tools, othet than rock drills, shall be equipped with controls requiring constant hand or finger pressure to operate the toolsorshallbeequippedwtth&tction
or other equivalent safety devices. 51.14-li Mandatory. Guards, shields,or
other suitable protection shall be provided in areas where flying or (ailing materials present a hazard to personnel.
51.14-l2 [Reservedl
Mtrnops MW PROCEDuREs
GENERa-SURFACE MJD UNDERGROUND
51.14-25 [Reservedj 51.14-26 Mandatory. Unsa(e equipment or machinery shall be removed from service ImmedIately. 51.14-21 Mandatory. Operation o( machinery or equipment shall be assigned only to competent persons. 51.14-28 [Reserve dj 51.14-29 Mandatory. Repairs or maintenance shall not be performed on ma-
chinery until the power is off and the
machinery Is blocked against motion, except where machinery motion Is necessary to make adjustments.
5t14-SOMandatory. Men than not work on or from a piece o( mobile equipment
in a raised position until it has been blocked in place securely. This does not
preclude the use o(eqthpmentspeclficany cle5lgned as elevated mobue work piat(onus.
51j4-41 Mandatory. Drive belts shall not be shifted while in motion unless the machines are provided with mechanical shifters.
51.14-32 Mandatory. Belts, chains, and ropes shall not be guided onto power-driven moving pufleys, sprockets, or drums with the hands except on slow moving equipment especially designed (or hajd (eeding.
51.14-33 Mandatory. Pufleys o(conveyors shall not be cleaned manually while the conveyor Is in motion.
51.14-34 Mandatory. Belt dressing shfl not be applied manually while belts are in motion unless an aerosol-type dressing Is used.
51.14-35 Mandatory. Machinery shall not be lubricated while in motion where a hazard exists, unless equipped with extended fittings or cups.
51.14-36 Mandatory. Tools and equipment shall not be used beyond the design capacity intended by the manu(acturer, where such use may create a hazard to personnel.
152
Chapter 1-Mine Safety and Health Administration
51.14-31 through 51.14-44 [Reservedl
SunrAc ONLY
SURFACE ONLY
51.14-45 Mandatory. Welding operations shall be shielded and well-ventilated.
51.14-46 through 51.14-54 (Reservedj
51.15-20 Mandatory. Life jackets or belts shall be worn where there Is danger from (ailing into water.
51.15-21 through 51.15-29taeservedi
UNDERGROUND ONLY
UNDERGROUND ONLY
51.14-55 Mandatory. Welding operatic)ns shall be shielded and well-ventilated.
51.15-30 Mandatory-A 1-hour sel(-rescue device approved by the Mine Safety and Health Admlnlstxation shall be made available by the operator to all personnel underground. Each operator shall main-
tain se%(-rescue devices in good condition.
* 57.15 Personal protection.
51.15-31 Mandatonj-(a) Except as provided In paragraphs (b) and Cc) o( this sec-
GENERAL-SURFAcE AND UNDERGROUND tton, sel(-rescue devices meeting the
51.15-I Mandatory. Adequate flrst-aid materials, including stretchers and blankets, shall be provided at places conve-
nient to all working areas. Water or neutralizing agents shall be available
where corrosive chemicals or other harm-
(iii substances are stored, handled, or
used. 51.15-2 Mandatory. All pezzons hail
wear suitable hard hatswhen in or around a mine or plant where (aIling objects may create a hazard.
51.15-3 Mandatory. All persons shall
requirements o( standard 51.15-30 shall be worn or carried by an persons underground.
(b)Wherethe wearingor carrylngo(sel(rescue devices meeting the requirements o(standard 51.15-30 Is hazardous to a person, such self-rescue devices shall be lo cated at a distance no greater than 25 (eet
from such person. (c Where a person works on or around
mobile eqthpment sel(-rescue devices may be placed in a readily accessible location on such equipment.
wearsultable protective footwear when in or around an area o(a mine or plant where
51.16 Materials storage and
a hazard exIsts which could cause an In- handling.
jury to the (eet 51.15-4 Mandatory. AU persons shall
GENERAI,-SLJRFACE AND UNDERGROUND
wear safety glasses, goggles, or (ace shields SlAG-I Mandatory. Supplies shall not
or other suitable pmtective devices when be stacked or stored in a manner which In or around an area o( a mine or plant creates tripping or (all-o(-material haz-
where a hazard exists which could cause ards.
Injuzy to unprotected eyes.
51.16-2 Mandatory. (a) Bins, hoppers,
51.15-5 Mandatory. Safety belts and silos, tanks, and surge piles, where loose
lines shall be worn when men work where unconsolidated mateda]s are stored, han-
there Is danger o((allIng; a second person dled or trans(erred shall be-
shall tend the ll(eline when bins, tanks, or
Equipped with mechanical devices
other dangerous areas are entered.
or other effective means o( handling ma-
51.15-6 Mandatory. Special protective terials so that during normal operations
equipment and special protective cloth- persons are not required to enter or work
ing shall be provided, maintained in a where they are exposed to entrapment by
sanitaiy and reliable condition and used the cavingorslidlngo(muterlals; and
whenever (I) hazards o( process or envi-
Equipped with supply and dIscharge
ronment, (2) chemIcal hazards, (3) radio!- operating controls. The controls shall be
ogical hazards, or (4) mechanIcal irritants located so that spills or overruns will not
are encountered in a manner capable o( endanger persons.
causing injuiyor impa}nnent
Where persons are required to move
51J5-1 Mandatory. Protective clothing around or over any (acUity lIsted in this
or equipment and (ace-shields or goggles standard, suitable walkways or passage-
shall be worn when welding, cutting, or ways shall be provided.
working with molten metal. 51.15-B through 51.15-19 IReservedi
Where persons are required to enter any (acUity listed in this standard (or
153
File 30-Mineral Resources
maintenance or inspection purposes, lad-
ders, platforms, or staging shall be pro-
vided. No person shall enter the facility
until the supply and discharge of mate-
rials have ceased and the supply and dis-
charge equipment is locked out. Persons
entering the facility shall wear a safety
belt or harness equipped with a lifeline
suitably fastened. A second person, sim-
ilarly equipped, shall be stationed near
where the lifeline is fastened and shall
constantly adjust it or keep it tIght as
needed, with minimum slack.
57.16-3 Mandatory. Materials that can
create hazards if accidentally liberated
from their containers shall be stored in a
manner that minimizes the dangers.
57.16-4 Mandatory. Hazardous mate-
rials shall be stored in containers of a type
approved for such use by recognized
agencies; such dontainers shall be labeled
appropriately.
57.16-5 Mandatory. Compressed and
liquid gas cylinders shail be secured in a
safe manner.
57.16-6 Mandatory. Vaives on com-
,ressed gas cylinders shall be protected
by covers when being transported or
stored, and by a safe location when the
yllnders are in use.
57.16-7 Mandatory. (a) Taglines shall be
,ttacfted to loads that may require stead-
ring or guidance while suspended.
-
(b) Hitches and slings used to hoist ma-
erials shall be suitable for the particular
material bandied.
57.16-8 lReservedl
57.16-9 Mandatory. Men shall stay clear
)f suspended loads.
57.16-10 Mandatory. To protect person-
e1. material shall not be dropped from an
)verhead elevation until the drop area is
lrst cleared of personnel and the area is
then either guarded Or a suitable warning
s given.
57.16-11 Mandatory. Men shall not ride
}n loads being moved by cranes or der-
Icks. nor shall they ride the hoisting
looks unless such method eliminates a
greater hazard.
57.16-12 Mandatory Chemical sub-
;tances including concentrated acids and
ilkalies. shall be stored to prevent mad-
'ti-tent contact with each other or with
ither substances, where such contact
ould Cause a violent reaction or the 1mb-
ration of harmful fumes or gases.
57.16-13 Mandatory. Suitable warning
hail be given before molten metal is
poured and before a container of molten
metal is moved.
57.16-l4Mandato,-y. Operator-carrying
overhead cranes shall be provided with:
Bumpers at each end of each rail;
Automatic switches to halt uptravel
of the blocks.before they strike the hoist;
Effective audible warning signals
within easy reach of the operator;
(<I) A means to lock out the disconnect
switch.
57.16-15 Mandatory. No person shall
work from or travel on the bridge of an
overhead crane unless the bridge is pro-
vided with substantial footwalks with toe-
boards and railings the length of the
bridge.
57.16-16 Mandatory. Fork and other
similar types of lift trucks shall be oper-
ated with the-
Cal Upright tilted back to steady and
secure the load;
-
Load In the upgrade position when
ascending or descending grades in excess
of 10 percent;
Load not raised or lowered enroute
except for minor adjustments; and
Id) Load-engaging device downgrade
when traveling unloaded on all grades.
57.16-17 Mandatory. Where the stretch-
ing or cbntraction of a hoist rope could
create a hazard, chairs or other suitable
btocklngshall be used to support convey-
ances at shaft landings before heavy
equipment or material is loaded or WI-
loaded.
57.16-IS through 57.16-34 (Reserved)
UNDER0FCOuND ONLY
57.16-35 iReservedl
* 57.17 Illumination.
SURFACE ONLY
57.17-I Mandatory. Illumination sufficient to provide safe working conditions shall be provided in and on all surface structures, paths, walkways, stairways. switch panels. loadingand dumpingsltes, and workIng areas.
57. 17-2 through 57.17-9 (Reservedl
UNDEaGR0UIU ONLY
57.17-IC) Mandatory. Individual electric lamps shall be carried for Illumination by all persons underground.
54
Chapter 1-MIne Safety and Health Administration
57.15 Safety programs.
danger his safety unless he can
communicate with othem can be heard.
GENJRAIJ-SURFACE AND UNDERGROUND or can be seen.
57.18.-I [Reserved]
57.18-21 through 57.18-24 [Reserved!
57.18-2 Mandatory. (a) A competent person designated by the operator shall
UNDERGROUND ONLY
examine each working place at least once 57.18-25 Mandatory. No employee shall
each shift for conditions which may ad- be assigned, or allowed, or be required to
versely affect safety or health. The oper- perform work alone in any area where haz-
ator shall promptly Initiate appropriate ardous conditions exist that would en-
action to correct such conditions.
danger his safety unless his cries for help
(b) A record that such examinations can be heard or he can be seen.
were conducted shall be kept by the op- 57.18-26 [Reserved!
erator foraperlodofone(1)year. andshall 57.18-27 [Reaervedl
be made available for review by the Sec- 57.18-28 Mandal cry. (a) Within 6 months
retary or his authorized representative. after promulgation of this standard and
(din addition, conditions that may pre- thereafter on an annual basis all persons
sent an imminent danger which are noted who are required to go undergroundshall
by the person conducting the examina- be instructed in the Mine Safety and tion shall be brought to the Immediate Health Administration approved course
attention of the operator who shall with- contained in Bureau of Mines Instruction
draw all persons from the area affected Guide 19, "MIne Emergency Training" (except persons referred to in section (September 1972). The instruction shall.
104{c) of the Federal Mine Safety and be given by MS}IA personnel or by per-
Health Act of 1977) until the danger is sons who are certified by the Mine Safety
abated.
and Health Administration. Division of
57.18-3 through 57.18-5 (Reserved!
Education and Training Operations, to
57.18-6 Mandatory. New employees shall give such Instruction.
be indoctrinated In safety rules and safe (b) WIthin 6 months after promulgation
work procedures.
of this standard And thereafter on an an-
57.18-7 and 51.18-8 (Reserved)
nual basis all persons who go under-
57.18-9 Mandatory. When persons are ground shall be Instructed In-the Mine
working at the mine, a competent person Safety and Health Administration course
designated by the mine operator sha]l be contained in Bureau of Mines Instruction
In attendance to take charge In case of an Guide Z "MSA W-65 Self-Rescuer" (March
emergency.
1972). or Bureau of Mines Instruction
57.18-10 Mandatory. Selected supervi- Guide 3. "Pennisslbie Drager 810 RespI-
sors shall be trained in first aid. First aid rator for Self-Rescue" (March 1972). The
tralnlngshall be made available to all in- Instruction shall be given by MSHA per-
terested employees.
sonnel or by persons who are certified by
57.18-il [Reservedl
the Mine Safety and Health Administra-
57.18-12 Mandatory. Emergency tele- tion, Division of Education and Training
phone numbers shall be posted at appro- Operationstogivesuch instructions: Pro-
priate telephones.
vided, however, that If a Mine Safety and
57.18-13 Mandatory. A suitable com- Health Administration instructor or a cer-
munication system shall be provided at tilled Instructor Is not immediately avail-
the mine to obtain assistance in the event able such instruction of new employees in
of an emergency.
self-rescuers may be conducted by qual-
57.18-14 Mandatory. Arrangementsshall med company personnel who are not cer-
be made In advance for obtaining emer- tified. but who have obtained provisional
gency medical assistance and transpor- approval from the Mine Saretyand Health
tation for injured persons
Administration. Division of Education
57.18-15 through 57.18-19 (Reserved! and TrainIng Operations, to give such in-
SURFACE ONLY
struction. Any person who has not had self-rescuer instruction within 12 months
57. 18-20 Mandatory. No employee shall immediately preceding going underbe assigned, or allowed, or be required to ground shall be Instructed in the use of
perform work alone in any area where haz- self-rescuers before going underground.
ardous conditions exist that would en- (C) All instructional material, handouts,
155
Title 30-Mineral Resources
visual aids and other *uch teaching accessories used by the operator in the course prescribed In paragraphs (a) and (b) shall be available for Inspection by the Secretary or his authorized representa-
tve.
Records of all Inatniction shall be kept at the mine site or nearest mine office at least 2 years from the date of in
stniction. Upon completton of such
instruction, copies of the record shall be submitted to the nearest Mine Safety and Health Administration training center.
The Bureau of Mines InstructIon guides to which reference is made In par. agraphs (a) and (b) of this standard are hereby incorporated by reference and made a part hereof. The incorporated In struction guides are available and shun be provided upon request made to any Mine Safety and Health Administration training center or Metal and Nonmetal Mine Safety and Health Subdistrict 01
fice.
57.19 Man hoisting.
The hoisting standards in this section apply to those hoists and appurtenances used forhoistlng persons. However, where persons may be endangered by hoists and appurtenances used solely for handJing ore, rock, and materials, the appropriate standards should be applied.
Emergency hoisting facIlities should conform to the extent possible to safety requirements for other hoists, and should be adequate to remove the persons from the mine with a minthium of delay.
HoisTs
57.19-I MandaioTlJ. Hoists shall have jated capacities consistent with the loads handled and the recommended safety fac tors of the ropes used.
57.19-2 Mandatory. Hoists shall be att choral securely.
57.19-3 Mandatory. Belt, rope,or chains shall not be used to connectdrivingmech. anlsms to man hoists.
57.19-4 Mandatory. Any hoist used to hoist m, shalt be equipped with a brake or brakes which shall be capable of hold. ing its fully loaded cage skip or bucket at any point In the shaft.
57. 19-5 Mandatory. The operating mechanism of the clutch of every man
hoist drum shall be provided with a Jock Irig mechanism, or interlocked electri. caUy or mechanically with the brake to
prevent accidental withdrawal of the
clutch. 57.19-8 Mandatory. Automatic hoists
shall be provided with devices that automatically apply the brakes in the event
of power failure. 57.19-7MandatoTy. Al! manhoistsshall
be provided with devices to prevent ov ertravS. When utilized in shafts exceed Mg loOfeetlndepth,such holstsshall also be provided with overspeed devices.
57.19-8 Mandatory. Where creep or sup may alter the effective postt!on of safety devices, friction hoists sbail be equipped with synchronizing mechanisms that recalibrate the overtravel devices and positlOn Indicators.
57.19-9 Mandatory. An accurate and reliable Indicator of the positionof the cage, skip, bucket, or cars in the shaft shall be provided.
57.19-10 Mandatory. floish controls shall be placed or housed so thatthe noise from machinery or other sources WIR not pievent hoitmen from hearing signals.
57.19-Il Mandatory. Flanges on dtums shall extend radially a minimum of 4 inches orthree rope diameters beyond the last wrap, whichever is the lesser.
57.19-12 Mandatory. Where grooved dn,ms are used, the grooves shall be of suitable size and pitch for the ropes used.
57.19-13 Mandatory. Where any diesel or similar Melinjection engine Is used to powerahoLst, the engine shall be equipped with a damper or other cutoff In its air Intake system. The control handle shall be clearly labeled to indicate that its in tended function is for emergency stopping only.
57.19-14 Mandatory, In a friction hoist instal]atton. tapered guides or other approved devices shall be inatalled above and below the limits of regular travel of the conveyance and arranged to prevent overtravel In the event of failure of other devices.
57.19-15 tReserved] 57.19-16 tReserved) 57.19-17 Eian4atory. Each electric hoist shaM be equipped with a manually-oper. able switch that will initiate emergency braking action to bflng the conveyance
and the counterbalance safely to rest. This swttch shall be located within reach of the hoistman in case the manual con trols of the hoist(au.
51.19-18 Mandatory. When an over travel bypass switch is installed, the
156
a.
CIiaper I-Mine Safety and Health Adniinistrotion
switch shall function so as to allow the conyance to be moved through the ov ertravel position when the switch Ia held in the closed position by the hoistman. The overtiavel bypass switch shall re turn automatically to the open position when released by the hoistrnan.
57.19-39 (Reserved!
WIRE Ron
57.19-20 (Reservedj
57.19-21 Mandatory. The following static-load safety factors shall be used for selecting ropes to be used for hoisting men and fordetermlnlngwhen such ropes shall be removed from man holst.a
MLnh,numMjnjynu,n
Lrntgthofropetnshaft factorof tactoror (teet) safety safety
(new rope) (remove)
500 or less .
501-I COO
I.00i-2,000 2,00t_3,000 3,001 or mOre..
8 6.4
7 5.8 6 5.0 5 4,2
4 3.6
57. 19-22 Mandatory. The end of the rope at the drum shall make at least one full turn on the drum shalt, or a spoke of the drum In the case of a tree drum, and shall be fastened securely by means of rope clips or clamps. There shall be three full turns of cable or rope On the hoisting dmm when the cable or rope is extended to its maximum working length. This standard Coes not apply to fiction hoists.
57.19-23 [Reservedj 57.19-24 Mandatory. The rope shall be attached to the load by the thimbleand
cUp method, the socketing method, or other approved method. It the socketing methodis employed, zinc or its equivalent shall be used. The use of Babbitt metal or lead for socketing wire ropes is prohib Ited. If the thimbleandclip method is used, the rouowintshau be observed:
(a) The rope shall be attached to the load by passing one end around an oval thimble that is attached to the load bend trig the end back so that it Is parallel to the long or 'live" end of the rope and fastening the two pans of the rope together
with clips. (b)The Ubolt of each clip shall encircle
the short or "dead" end of the rope and the distance between clip shall not be
Ie than the figures panying table.
gIven
in the
accorn-
(c)As a minimum, the following number
obfucsllpdstaomreqefteflrvsaolefnstsixh.asltlrbaenuds,e3d9f-owrviraet.,
plowsteel ropes:
(Follow manufacturer's recommenda. tions for other kinds of wire rope and
cDps9
Diameter of rope, Inches
Number
Center.
tocenter Spacing of c1pe, inches
3'. 4 4
4 5
6I 4 5
1 5
1 5 7 144 6 8 1 6 9
1 6 94'.
1 7 10
1 6 11 2 8 12 2 8 13
2% 8 14
For all ropes less than three.quarter inch in diameter at least four clips or equivalent shall be used.
When special conditions require the attacjimentofa sJing to the hoist4ngcabje to handle equipment In the shaft, the sling shall be attached by clips or equlv. alent In accordance wtth the table In par. agraph (cjOfUtis5tandaxd.
57.10-25 tReservedi 57.10-26 Mandatory. Safety device at-
tachmenth to hoist ropes shall be Be
lected, installed, and maintained
according to manufacturer's specifications to minimize internal corrosion and weakening of the hoist rope.
57.19-27 Ifteserved] 57.10-28 through 57.1944 IReserved)
HEADFRAMES Mm SHEAvES
s7.lg-as Mandatory. All headframes shall be constructed with suitable desIgn considerations to allow for all dead loath, live loads, and wind loads.
57.19-36 Mandatory. Headframes shafl be high enough to provide clearance for overtravel and safe stopping of the con veyance.
57.19-37 Mandatory. Fleet angles on
157
Title 3O-Mjneral Resources
hoists installed after November 15, 1919, Shall not be greater than one and onehaif decrees for smooth drums or two degrees for grooved drums.
57.19-38 Mandatory. Platforms with totboaxth and handrails shall be provided around elevated head sheaves.
57.19-39 Mandatory. All personnel hoists, except emergency escape hoists and holstswtth rope speedsof 200 feetper minute or less, installed after November 15, 1979, shall have drum and sheave tread diameters-
(I) Not less than 69 tImes the hoist rope diameter for slope or inclined shaft am plications;
Not less than 80 times the hoist rope diameter lithe hoist ropes are one inch In diameter or greater, or not less than 6(1 times the hoist rope diameter if the hoist ropes az less than one Inch in diameter for vertical shaft applications; or
Not]ess than 100 tImes the hoist rope disjneter for locked coil rapes.
57.19-40 Mandatory. Head, idler, knuckle, and curve sheaves shall have grooves of proper contour for the specific rope diOflieter used.
57.19-41 through 57.19-44 IReservedi
COflVEYANCES
57.19-45 MandatOry. Man cages and skips used for hoisting or lowering employees or other persons in any vertical shalt or any Incline shaft with an angle of inclination of forty.Ttve (45) degrees from the horizontal shall be covered with a metal bonnet
57.I9-46 through 57.19-48 tReservedi 57.19-49 Mandatory. Buckets shall not be used to hoist men except dining shaft sinking operations, Inspection, mainte nance, and repairs. 57.19-50 Mandatory. Buckets used to hoist persons during vertical shaft sinking operations shall: (a) Be securely atLathed to a crosshead when traveling In either direction between the lower and
upper cmhead parking locations; (b)
Have overhead protection when the shaft depth exceeds 50 feet; Cc) Have sufficIent depth or a suitably designed platloim to transport persons safely In a standing position; and (d) Have devices to prevent accidental dumping where the bucket is supported by a bail attached to its lower half.
57.19-5! tReservedi 57.19-52 tReservedt
57.19-53 Mandatonj. In shaft sinking where a platform is suspended by wire ropes, such ropes shall have an approved rating for the suspended loath
57.19-54 Mandatory. Where rope guides are used in shafts other than In shaft sinking operations, the rope guides shall be a type of lock coil construction.
HoISTiNG PROCEDURES
57.19-55 Mandatory. When a manually operated hoist Is used, a qualified hoist. man shall remain wtthin hearing of the telephone or s}gnal device at all times while any person is underground.
57.19-56 Mandatory. When automatic hoisting is used, a competent operatorof the hoist shall be readily available at or near the hoisting device while any person Is underground.
57.19-57 Mandaiory. No person shall operate a hoist unless within the preceding 12 months he has had a medicai ex-
amination by a qualified, licensed
physician who shall certjr his fitness to perform tb}s duty. Such certification shall be available at the mine.
57.19-58 Mandatory. Only experienced hoist,men shall operate the hoist except in cases of emergency and in the training of new hostmen.
57.19-59 (Reservedi 57.19-60 (Reservedj 57.19-61 Mandatorj. The sate speed for hoisting men shall be determined for each
shaft, and this speed shall not be exceeded. Men shall not be hoisted at a speed faster than 2,500 feet per minute,
except in an emergency. 57.19-62 Mandatory. Maximum normal
operating acceleration and deceleration shall not exceed 6 feet per second per second. During emergency braking, the deceleration shall not exceed 16 feet per second per second.
57.19-63 Mandatonj. Only authorized persons snail be In hoist rooms.
57.19-84 (Reserved I 57.19-65 Mand at org. Conveyances shall not be lowered by the brakes alone except during emergencies. 57.19-66 Mandatory. In shafts Inclined over 45 degrees, the operator shall deter-
mine and post in the conveyance or at each shaft station the maximum number of persons permitted to ride in a hoisting conveyance at any One time. Each person shall be provided a minimumof!.Ssquare
feet of floor space.
158
St.
Chapter I Mine Safety and Health Administration
57.19-67 Mandatory. During shift changes, an authoflzd person shall be in charge of each trip in which persons are
hoisted. 57.19-68 Mandatory. Men shall enter,
ride, and leave conveyances tu all orderly manner.
57.19-69 Mandatory. Men shall not enter or leave conveyances which are in motion or after a signal to move the conveyance has beep given to the hoistman.
57.19-79 Mandatory. Cage doors or gates
shall be closed while men are being hoisted; theysballnotbeopeneduntflthe
cage has come to a stop.
57.19-71 Mandatory. Men shall notride In skips or buckets with muck, supplies, materials, or tools other than small hand toois.
57.19-72 Mandatory. When combinations of cages and skips are used in the same compartment, the cages shall be enclosed to protect personnel from flying material and the hoist speed reduced to man-speed as defined in standard 57.1961,butnotto exceed 1,000feetperminute. Muck shall not be hoisted with personnel during shift changes.
57.19-73 Mandatory. Rock or supplies shall not be hoisted in the same shalt as men during shift changes, unless the compartments and dumping bins are partitioned to prevent spillage into the cage compartment.
57.19-74 Mandatory. Persons shall not ride the bail, rim, bonnet, or cross1ad of any shalt conveyance except when necessary for inspection and maintenance, and then orty when suitabie protectton for persons is provided.
57.19-75 Mandatory. Open hooks shall not be used to hoist buckets or other conveyances.
57.19-76 Mandatory. When men are hoisted in buckets, speeds shall not exceed 500 feet per minute and shall not exceed 200 feet per minute when within 100 feet of the intended station.
57.19-77 Mandatory. Buckets shall be stopped about 15 feet from the shaft bot-
tom to await a sigiial from one of the crew on the bottom for further lowering.
57.19-78 Mandatory. All buckets shall be stopped after being raised about three (3) feet above the shaft bottom. A bucket shall be stabilized before a hoisting signal is given to continue hoisting the bucket to the crosshead. After a hoisting signal is given, hoisting to the crosshead shall
be at a mInimum speed. The signaling
device shall be attended constantly a bucket reaches the guides. When
upnetril-
sDn.s are hoisted, the signaling devices
shall been
be attended engaged.
until
the
crosshead
has
57.19-79 Mandatory. Where are hoisted by cage or skip,
mmeinaenscaforsr
blocking cars shall be provided landings and also on the cage.
at
nU
57.19-SO Mandatory. When tools, Urnbaa, or other materials are being lowered or raised In a shaft by means of a bucRet, skip, or cage, they shall be secured orso
placed that they will not strike the sides oltheshaft.
57.19-SI Mandatory. When conveyances controlled by a hoist operator are not in use, they shall be released and the cDnveyances shall be raised or lowered a suitable distance to prevent persons from boarding or Loading the conveyances.
57.19-42 (Reserved) 57.19-83 Mandatory. A manpauly operated device shall be installedon eathelectrtc hoist that will allow the conveyance of counterbalance to be removed from an
overtravel position. Such device shall not re2ease the brake, or brakes, holding the overtraveued conveyance Or counterbalance until sufficient drive motor torque has been developed to assure movement of the conveyance or counterbalance in the correct direction only.
57.19-84 through 57.19-89 (Reserved!
SIONALINO
57.19-90 Mandatory. There shall be at least two effeofive approved methods of signaling between each of the shaft stations and the hoist mom, one of which shall be a telephone or speaking tube.
57.19-91 Mandatory. Hoist operators shall accept hoisting instructions only by the regular signaling system unless it is out of order. In such an event, and during other emergencies, the hoist operator shall accept instructions to direct movement of the conveyances only from authorized persons.
57.19-92 Mandatory. A method shall be provided to signal the hoist operator from cages or other conveyances at any point in the shaft.
57.19-93 Mandatory. A standard code of hoisting signals shall be adopted and used at each mIne. The movement of a
159
Tide 30 Mineral Resources
shaft conveyance on a "one bell' signal
is prohibited. 57J9-94 Mandatory. A legible signal
code shalt be posted prominently in the hoist house within easy view of the hoistman, and at each place where signals are given or received.
57.19-95 MandatorY. Hoistlngsignal de-
vices shall be positioned within easy reach of persons on the shaft bottoM or con stantiy attended by a person stationed on the lower deck of the sinking platform.
57J995 Mandatory. Any person responsible for receiving or giving signals for cages skips, and man trips when men or materials are being transported shall
be familiar with the posted signaling code.
57.l9-S7 through 57.19-99 (Reservedi
SaArrs
57.l9-IOO Mandatory. Shalt landings
shalt be equipped with substantial safety
gates so constructed that materials will
not go through or under them; gates shall
be closed exceptwtien toadingor unload-
tng shaft conveyances. 57.19-101 Mandatory. Positive stop-
blocks ora derail switch shall be installed on all tracks leading to a shaft collar or
landing.
57.19-102 Mandatory. A means shall be provided to guide thdmovementofashaft
conveyance.
57.10-103 MandatorY. Dumping-facili-
ties and loading pockets shall be con-
structed so as to minimize spillage into
the shalt.
57J9-104 Mandatory. Suitable clear-
ance at shaft stations shall be provided
to allow safe movementof persons, equip-
ment and materials. -
--
57J9-105 Mandatory. A safe means of
passage around open shaft coinpart
ments shall be provided on landings with
more than one entrance to the shaft.
57.19-106 Mandatory. Shaft sets shall
be kept In good repair and clean of haz-
ardous material.
57.19-107 Mandatory. Hoistmen shall
be informed when men are working in a
compartment affected by that hoisting
operation and a "Men Working In Shaft"
sign shall be posted at the hoist.
57.10-108 Mandatory. When men are
working in a shaft "Men Working In Shalt"
signs shall be posted at all devices con-
trolling hoisting operations that may en-
danger such men.
57J9-1 09 Mandatory. Shalt inspection
and repair work In vertical shafts shall be performed from substantial platforms equipped with bonnets or equivalent
overhead protection. 57.19-110 Mandatory. A substantial
bulkhead or equivalent protection shall be provided above men at work deepening a shaft.
57.19-Ill Mandatory. Substantial fixed ladders shall be provided from the collar to as near the shaft bottom as practical during shalt-sinking operations, or an escape hoist powered by an emergency power source shall be provided. When persons are on the shaft bottom, a chain ladder, wire rope ladder, or other extension ladders shall be used from the fixed ladder or lower limit of the escape hoist to the shaft bottom.
57.19-412 thrciagh 57l9-119 (Reserved)
INsPECTION AND MAU4-ruNAscE
57.19-l2oMandatonj. Asystematicprocedure of Inspection, testing, and maintenance of shafts and hoisting equipment shall be developed and followed. If it Is found or suspected that any part is not functioning properly, th hoist shall not be used until the malfunction has been located and repaired or adjustments have
been made. 57.19-121 Mandatory. Complete records
shall be kept for three years of inspections, tests, and maintenance of shafts and hoisting equipment.
57.19-122 Mandatory. Parts used to re-pair hoists shall have properties that will Insure the proper and sate function of the hoist.
57J9,-123 Mandatory. Wire ropes shall be lubricated or treated with dressing as recommended or approved by the rope manufacturer.
57.19-124 ilfandatonj. Hoist ropes other than those on friction hoists shall be cut off at least six (6) feet above the highest connection to the conveyance at tUne Intervals not to exceed one (1) year unless a shorter tune is required by standard 57.19-120, or by conditions of use. The portion of the rope that is cut off shall be
examined and Inspected by a competent person for damage, corrosion, wear and fatigue.
57J0-125 MandatoTy. Roistropes wound in multiple layers shall have a length cut off at the drum end at least three (3) times during the anticipated lire of the rope and whenever necessary as required by stand-
160
Chapter IMine Safety and Health A4minist,-ation
nat 57j9-l26 to distribute the wear at
change-of-layer and crossover points. The
length of rope cut oftshall not be a whole
number multiple of the circumference of the drum.
57.19-126 Mandatory. Hoist rapes shall be examined over the entire active length at least every month to evaluate wear and possible damage. When such xaminations or other inspections reveal that the rope is worn, and at least every sIx (6) months, caliper measurements or nondestructive tests shall be made at the fol-
lowing locations: (a) Wherever wear is evident; (b)In,nledlately above the socketor clip
and above the safety connection;
Where the rope rests on the sheaves; Where the ropes leave the drums when the conveyances are at the regular stopping point;
Where a layer of rope begins to overlap another layer on the drum; and
(I) At 100 feet Intervals (measurements shall be made midway between the last
previously calipered points).
57.19-127 Ifleservedi 57.19-128 Mandatory. Ropes shall not be used for hoisting when they have:
More than six broken wires in any
lay; Crown wires worn to less than 65
percent of the original diameter; A marked amount of corrosion or
distortion; A combination of similar factors in-
dividually less severe than those above but which in aggregate might create an unsafe condition.
57J0-129 Mandatory. Hoistmen shall examine their hoists and shall test over travel, deadman controls, position mdi' cators, and braking mechanisms at the
beginning of each shift. 57J9-130 Mandatory. Before hoisting
persons and to assure that the hoisting compartments are clear of obstructions, empty hoist conveyances shall be operated at least one round trip after
Any hoist or shaft repairs or related equipment repairs that might restrict or
obstruct conveyance clearance; Any oversize or overweight material
or equipment trips that might restrict or
obstruct conveyance clearance; Blasting In or near the shaft that
might restrict or obstruct onveyance
clearance; Or Remaining Idle (or one Shift or longer.
57.l8-l3l Mandatory. Hoist conveyance connections shall be Inspected at
least once during any 24-hour period that the conveyance is used for holstthg persons.
57.l9-l32 Mandatory. (a) A performance drop test of hoist conveyance safety catches shall be made at the time of Installation, or -prior to Installation, In a mockup of the actual installation. The test shall be certified to In writing by the manufacturer or by a registered professional engineer performing the test,
(b)After Installation and before use, and at the beginning of any seven (7) day period during which the conveyance Is to be used the conveyance shall be suitably rested and the hoist rope slackened to testforthe unrestricted functiorilngof the safety catches and their activating mechanisms.
(c)The safety catches shall be inspected by a competent person at the beginning of any 24'hourperiad that the conveyance Is to be used.
57A9-l33 Mandatory. Shafts that have not been Inspected within the past 7 days shall not be used until an Inspection has been conducted by a competent person,
57.l9-l34 Mandatory. Sheaves In operatingshafts shall be Inspected weekly and kept properly lubricated.
57.19-l35 Mandatory. Roflers used in operating Inclined shafts shall be lubricated, properly aligned, and kept In good repair.
57.20 Miscellaneous.
OSNERALSImPACE AND 1JNDEROR0tJND
57.20-1 Mandatory. Intoxicating beverages and narcotics shall not be permitted or used in or around mines. Persons under the inlluence of alcohol or narcotics shall not be permitted on the job.
57.20-2 Mandatory. An adequate sup-
ply of potable drinking water shun be provided at all active working areas.
The common drinkIng cup and containers from which drinking water must be dipped or poured are prohibited.
Where single service cups are supplied, a sanitary container for unused cups and a receptacle for used cups shall be provided.
When water is cooled by Ice, the Ice shall either be of potable water or shall not come In contact with the water.
(ci) Potable water outJets shall be posted.
161
Title 3OMneral Resources
(e) Potable water systems shall be con 5720-14 Mandatory. No person shall be
structed to prevent backflow or backsi- thawed to consume or store food or bet..
phonage of nonpotable water.
etages in a toilet room nor in any area
57.20-3 Mandatory. At all mining op exposed to a toxic material.
eratlons: (a) Workplaces. passageways, 5720-15 through 57.20-19 [Reservedj
storerooms, and service rooms shall be
kept clean and orderly. (b) The floor of
SURFACE ONLY
every workplace shall be maintained in a clean and so far as possible, a dry con dition. Where wet processes are used drainage shall be maintained, and false
floors, platforms, mats, or other dry standing places thall be provided where
practicable. (C) Every floor, working place, and passageway shall be kept free from protruding nails, splinters, holes, or loose boards, as practicable.
57.20-4 tReservedl 57.20-5 Mandatory. Carbon tetrachlo ride shall not be used. 57.20-8 and 57.20-7 (Reserved)
57.20-20 Mandatory. Access to unattended mine openings shall be restricted by gates or doors, or the openings shall
be fenced and posted. 57.20-21 Mandatory. Upon abandon.
ment of a mine, the owner or operator sbafl effectively ciose or fence off all surface openings down which persons couJ fail or through wmch persons could enter.
Upon or near all such safeguards, trespass warnings and appropriate danger notices shaH be posted.
57.20-22 through 5720-2g [Reservedi
57.20-8 Mandatory. (a) Toilet facilities shall be provided at locations that are
UNDEROROUNO ONLY
compatible with the mine operations and 5720-aO tReservedi
that are readily accessible to mine per 57.20-31 Mandatory. In areas where
sonfl&:
dangerous accumulations of water, gas,
(b) The facllitjes shall be kept clean and mud, or fire atmosphere could be encou-
santtary. Separate toilet factttties shall be tered, men shall be removed to safe places
provided for each sex except where toilet before blasting.
rooms will be occupied by no more than 57.20-32 Mandatory. Telephones or other
one person at a ttme and can be locked Trom the inslae.
tWoway communcatton equipment with (flsttuctjons for theft use shall be pro-
57.20-9Mandatory. Dusts suspected of vided for communication from under.
being explosive shall be tested for explo- ground operations to the surface.
stbllity. If tests prove postlive, appropri ate control measures shall be taken.
57.20-iOMandatory. If failure of a water retaining darn will create a hazard itshail
be of substantial construction and inspected at regu'ar intervala
57.20-11 Mandatortj. Areas where health
* 572 Gassy mines. Gassy mines shall be operated In at
cordance with all mandatory standards in this part. Such mines shall also be operated In accordance with the mandatory standards in this section. The standarth -
or safety hazards exist that are not im- in this secfton apply only to underground
mediately obvious to employees shall be operations.
barricaded, or warning signs shall be posted at all approaches. Warning signs
MINE C1AssIncAnoN
shaflbe readily visible,legible, display the 5721-1 Mandatory. A mine shall be
nature of the hazard, and any protective deemed gassy, and thereafter operated as
action required.
a gassy mine, if
57.20-12 Mandatory. Toxic materfafs
The State in which the mine is lo-
used in conjunction with or discarded cated classifies the mine as gassy; or
,om mining or milling of a product shall
Flammable gas emanating from the
be plainly marked or labeled so as to p05 orebodyor the stratasurroundling the ore.
itively identify the nature of the hazard body has been ignited in the mine; or
and the protective action required.
A concentration of 9.25 percent or
57.20-13 Mandatory. Receptacles with more, by air analysis, of flammable gas
:overs shall be provided at suitable lo- emanating on'y from the orebody or the
:ations and used for the dlsposalof waste strata surrounding the orebody has been
tood and associated materials. They shall detected not less than 12 inches from the
be emptied frequently and shalt be main- back, face, or ribs in any open workings;
tained In a clean and sanitary condition. or
162
Chapter 1Mine Safety and Health Administration
(d) The mine is connected to a gassy airway. Such doors or weak.wafl shall be
mine.
in direct hue with possible expiosion forces.
57.21-2 Mandatory. Flammable gases (I) Provided with an automatic signal
detected only while unwatering mines or devtce to give warning Or alarm should
flooded sectionsof mines orduring Other the fan system malfunction. The signal
mine reclamation operations shalt not be device shall be so located that It can be
Used to permanenuy ciasM' a mine gassy. seen or rieard by a responzlb1e person at
During such periods that any flammable nil times when persons are underground.
gas Is present in the mine, the affected 57.21-21 Mandatory. Main fansshall be:
areas of the mine shall be operated In accordance with appropriate standards In
sons Oarpeeruanteddecrgornotiunnudouesxlycewphtilwe hpeern-
thIs Sectton 57.21.
stopped or slowed down for fan mainte.
57.21-3 through 57.21-9 tRezervedl
nance andlar fan adjustments and related
FIRE PREVENtION ND CONTROL
ventilation system adjustments and compliance is made with the provisions of
57.21-10 Mandatory. Men shall not mandatory standard 57.21-24.
smoke or carry smoking materl&s,
Provided with pressure.recorcjing
matches, or lighters underground. The gages which shall be examined daily for
Operator shall institute a reasonable pro good operating condifton. The charts of
gram to ensure that persons entering the sucri gages shall be changed after com-
mine do not carry smoking -materiats. pleting one revolution.
matches, or lighters.
Inspected daily and logs kept of such
57.21-11 Mandatory. Except when nec inspectionsandoffan maintenanee. Charts
essaxy for weldingor cutting, open flames and logs shall be retained for a rnin%mum
shall not be used In other than fresh air ofone year. Such records and charts shall
or in places where flammable gases are be available for inspection by the Seere.
present or may enter the air current.
ta or his duly authorized representa.
57.21-12 Mandatory. Immediately be. tive.
fore and continuously during welding or 57.21-22 Mandatory. The main Intake
cutting with an arc or open flame or sol. and return air currents in mines shall be
Oenng with an open flame. in other than inseparateshaftg, sbpes, ordnItg. except fresh air, or in places where methane is that during shaft or slope development,
present or may enter the air current, a vent tubing may be used in the same
competent person shaD test for methane opening. Until a second opening to the
with a device approved by the Secretary surface can be provided, single shafts
for detecting methane.
used for intake and return air shall be pro
5t21-13 Mandatory. Welding or cutting vided with a curtain wall orpartitjon
with an arc or open flame or soldering 57.21-23Mandatory. When single shafts
with an open flame shall not be performed are used for Intake and return the curtain
in atmospheres containing more than 1 - wall or partition shall be constructed of
Percent of methane as determined by a reinforced concrete orequlvalent and pro-
device approved by the Secretary for de vided with pressure rellefdeijces.
tectlngmethane.
57.21-24 Mandatory. (a) At mines where
57.21-14 through 57.21-19 (Reservedl a stngle main fan Is used and such fan
stops, or at mines where multiple main
VENTILATION
fans are used and all such fans stop, the
57.21-20 Mandatory. Main tans shan be: operator shaH take the foIlovAng Imine.
Installed on the surface.
diate action:
Installed to permit prompt reversa'
Withdraw an persons from the af.
of airflow.
fected active workings.
Powered electrically.
Deenergize the power in affected ac
(d)Instafledin noncombustible housing Uve workings.
provideC with noncombustlb!e air ducts.
WIthdraw ail persons from the mine
(e) OOet not less than 15 feet from the when a 1.Dpercent concentrationofmeth
nearest side of the mine opening to which site in air is measured in any active work.
the fan Is connected. The fan installation ing. thall be equipped with explosion-doers or If ventilation has been interrupted for
a weak.waIl having an area at least eqwv. more than 15 minutes, all working places
alent to the crosssectional area of the and active workings where methane may
163
title 30-Minera) Resources
accumulate thafl be examined by a competent person(s). The power shall not be restored or persons pennitted to reenter the affected active workings until the
(bi Equipped With a deyft that automaticafly deenergizes the power In affected active workings should the fan system maThrncUoit
competent person(s) has determined the methane concentration in such active worklnslsIess than 1.0 percent.
Provided with air locks, the doors of which oen automaticailysltotgrj the fan stop.
(b) At mines where multiple main fans are used and one or mort but not all fans step, and air flow in Intake and return air courses Is maintained, the operator shall take the following Immediate action:
Monitor the air In au active workings for methane content.
WIthdraw all persons from, and deenerg1ze the powei In all active workings when a 1.0 percent concentration of methane In the air Is measured.
Comply with all related mandatory standards In section 57.21.
57.23-25 Mandatory. Wben there has been a failure of nine ventilation other than a failure of a main fan as described In standard 57.21-24, the operator shall take the following immediate actions:
Withdraw all persons from the affected active workings.
Deenergize the power in affected active worldngt The power shall not be restored or persons permitted to reenter the affected active workings until a competent perEonth) has determined that the
methane concentration in such active worIdns Is less than 1.0 percent
57.21-26 (fteservedj
57.21-27 Mandatory. When the main fan or fans have been shut down with all men
out of the mine, no person, other than those competent to examine the mine, or other authorized persons, shall go underground until the fans have been started and the mine Is examined for methane and otheT hazards and declared sate.
57.21-28 Mandatory. Booster fans sInB be:
(a) Operated by permissible drive units maintatned In permissible condition.
(1) Operated only in air conditioning less than 1.0 percent methane.
Kept In continuous opetaUon when persons are in active workings of the mine affected bysuch fans.
57.21-29 Mandatory. Booster fans shall be:
(a) Provided with an automatic signal device to give warning or aiarm should the fan system malfunction. The signal device shall be so located that it can be seen or heard by a responsible peraon at all times when persons are underground.
Equipped with two sets of controls capable of starting, stopping, and reversing the fans. One set of controls shall be located n the (an.Asecondsetofconth,ls shall be at another location remote from the fans,
57.21-30 Mandatory. Auxlflaxy fans shall
be of a permissible type, maintained In permissible condition, so located anti operated to avoid recjrculauon of air. AuxUlaiy taxis shall not be used to ventilate any working place during the intenuption of normai mine ventilation. If the auxiliary fan Is stopped or tails, the electrical equipment in the affected area shall be stopped and the power disconnected at the power source until ventilation in the affected area is restored. Tests shall be made at the fan for methane before auxiliary fans are started. The air passing over or through auxulary fan units shall not exceed 1.0 percent of methane.
57.21-31 Mandaiorij. Auxiliary fans shall
be Inspected by competent persons at least twice each operating shift.
57.21-32 fReservedj i7.21-33 Mandatory. The volume and
velocity of the current of air coursed
through all active areas shall be sufficient to dilute, render harmlesa,and carry away methane smoke,fumes, and dust.
5?.21-34 Mandatory. The quantity ota& coursed through the last open crosscut in pairs or sets of entries or through Other
ventilation openingz nearest the face, shaB be at least 6000 cubic feet per minute, or 9,000 cubic feet per minute in longwall and continuous miner sections.
5721-35 Mandatory. At least once each week, a qualified person shalt measure the volume of air entering the main Intakes and Ieavthg the main retwn3, the volume of the Intake and return oteach spilt, and the volume through the lazt open cr03scuts or other ventilation openings near-
est the active faces. Records of such
measuremejfl, sjrn]j be Jceptin a book on the surface.
57.21-36 Mandatory. Permanentjy In-
stalled batter-chargftig stations and
ransfonnerst.atiop.s in combustible areas shall be ventilated by separate splits of air conducted directly toreturn aircouxes.
164
p
Chapter t-Mine Safety and Health Mn%st,a
PennflflthUy inst.a]Jed means stations that place in such mine. No air which has been
are intended to exist for one year or more. used to ventilate an area from which the
5t21-37 Ifleservedi
pillars have been removed shall be Used
57.2t-36 Mandatorij. Changes in venti- to ventilate any working place in such
lation that materially affect the main air mine, except that such air, If it does not
cunent orany split thereotand may affect contain 0.25 voftime per centum or more
the safety of persons in the mine shall be of methane, may be used to ventilate
made only when the mine is idie. Only enough advancing working places Im-
those per&,ns engaged in making such mediately adjacent to the )lne of retteat
changes shall be permitted in the mine to maintain an orderly sequence of pillar
during the change. Power shall be re- recovery on a set of entries.
moved from the areas affected by the 572l-4 Mandatory. Abandoned areas
change before work starts and not xe- shall be sealed or ventilated areas that
stored until the effect of the change has are not seajed shall be barricaded and
been ascertained and the affected areas posted against unauthorized entry.
determined to be safe by a qualified per- 57.21-44 Mandatory. Sea%s shall be of
son. substantial construction. Exposed sur-
57.21-39 MandatOry. If methane gas n faces shall be made of rite-resistant ma-
excess of 1.0 percent is detected In the air terial or, if the commodity mined is
not less than 12 inches from the back, combustible, seals ha1l be made of in-
face, or rib of an underground worktng cornbustthle materiai.
place or places, adjustments shah be made 57.21-45 Mandatory. One or more seals
in the venUlatJon immedlatejyso that the of every sealed area shaH be fitted with a
concentration of methane gas in such air p)pe and a va)ve or cap to permit Sam-
Is reduced to i.e percent or tess. while pling of the atmosphere and measure-
such changes or adjustments are under- merit of the pressure behind such seals.
way and until they have been achieved. power to electric equipment located in such place shall be cut off, no other work shall be permitted n such place, and due precauttons shall be carried out under the ditection of the operator Or his agent so as not to endanger other areas of the mine.
57.21-40 Mandatory. If 1.5 percent or higher concentration of methane gas is present in air rctuming from an undergiound working place or places, or is present In the air notiess than 12 inches from the back, face, or rib o( an underground working place, all men other than those persons referred to in section 104cc) of the Federal Mine Safety and Health Act of
57.21-46Mandatory.Crosscuts shall be made at intervals not in excess of 100 feet between entries and between rooms.
57.21-47 Igeservedi 57.21-48 Mandatory. lAne brattice or other suitable devices shall be installed fromthe lastopen crosscut to apolntnear the face to assure positive air flow to the face of eveiy active underground working place, unless the Secretary or his authorized representative permits an exception to this requirement.
57.21-49 Mandatory. Bratuce cloth shall be of flame-resistant material. - 57.21-50 Mandatory. Damaged brattices shall be repafred promptly.
1977 shall be withdrawn from the area of 5721-51 Mandatory. Crosscuts shall be the mine endangered by such methane provided where practicable at or within
gasuntd the concentration of methane in such areas is reduced to 1.0 percent or less.
57.21-41 Mandatory. Mr that has passed
by an opening of any unseated abandoned area and contains 0.25 percent or more of
eighteen 115) feet of the face of drifts, entries, and rooms before the workings are abandoned In any unsealed area of the mtne. When crosscuts are not practicable, line brattice or other suitable means of ventilating shafl be provided to the drifts,
methane shall be coursed directly to a re- entries, or rOOms
turn airway. Examinations or such air 57.21-52 Mandatory. Entries or rooms
shall be conducted during the preshiftex- shall not bestarted offentries beyond the
aminatiofls required by 57.21-59.
last open crosscuts, except that room
5721-42 Mandatory. Air that has passed necks and entrIes not to exceed 18 feet in
t?uuugh an abandoned pane) or area which depth may be turned off enbies beyond
is inaccessible or unsafe for inspection the last open crosscuts ifsuch room necks
shall not be used to ventilate ny working or entries are kept free or accumulations
165
Title 30-Mineral Resources
of methane by use of line brattice or other adequate means.
57.21-53 Mandatory. Stoppings in cr08scuts between intake and return airways, on entries other than room entries, shall be built olsolid, substantial material; exposed surfaces shall be made or fire-resistant material or, if the material mined is combustible, stoppings shall be made of incombustible material.
57.21-54 (Reservedl
57.21-55 Mandatory. The main ventilatlon shall be so arranged by means of air 'ocks, overcastA or undercasts that the passage of trips or persons does not cause Interruptions of air currents. Where air locks are impracticable, single doors may be used tf they are attended con stantly while the areas of the mine at fected by the doors are being worked, uniess they are operated mechanically or
are self-closing. 57.21-56 Mandatory. Air locks snail be
ventilated sufficiently to prevent accumulations of flammable gas inside the
locks. 57.2 1-57 Mandatory. Doors which con-
trol the flow of aIr by being closed shall be kept closed, except when persons or equipment are passIng through such doorways. Doom shall be plainly marked to Ind1CaLe whether they shall be closed or open for ventilation control purposes.
57.21-58 Mandatory. Overcasts and undercasts shall be:
(a) Constructed tightly of incombustible material. b) Of sufficient stnngth to withstand pozsib)e fails from the back. (c) Kept clear of obstruction.
57.21-59 MandatOry. Preshlft examinations shalibe made of all working areas by qualifled persons within 3 hours before any workmen, other than the examiners, enter the mine.
57.21-60 (Reserved) 57.21-61 Mandatorij. Only qualified examiners and persons authorized to correct the dangerous conditions shall enter p1aces or areas where danger signs are posted. 57.21-62 Mandatory. Danger signs shall not be removed until the dangerous conditions have been corrected. 57.21-63 [Reserved) 57.21-64 Mandatory. Each operator shall use permIssible devices accepted by the
Secretary of Labor for detecting (lanimable gases, oxygen deficiency, carbon monoxide, and other air contamInants.
Such permissible devices shall be provided and maintaIned in serviceable and
permissible condition. In the detection of flammable gases, a pennlssible flame safety lamp may be used only as a supplementary testing device.
57.2 l-G5 Mandatory. At h,tervals not greater than seven (7) days, the mine foreman (or other competent person des ignated by the mine foreman) shall examine for hazardous conditions and for complIance with health and safety stand ards, and shall test for methane and carbon monoxide. The tests shall be made
with approved devices at the following locations:
(a) In the return of each splIt where It enters the main return:
Ib) Adjacent to retreat areas, if acces slble;
Ic) At seals; (d) In the main return; (el In at least one entry of each intake and return airway;
I0 In idle workings; and Ig) In unsea!ed abandoned workings, as conditions permit. 57.21-66 Mandatory. The mine foreman or other designated omcial snail read and countersign prompuy the reports of the requIred examinations made by compe tent persons. Where such reports dtsClOsc hazardous conditions, the affected employees shall be so Informed and such conditions shall be corrected promptly. If such condlttons create an lrnminentdan ger, the operator shall withdraw all persons from, or pervent any person from entering, as the case may be, the area af fected by such conditions, except those persons referred to in section 104(c) of the Federal Mine Safety and Health Act of 1977, until such danger is abated. A responsibe mine official at the next highest level of authority, if suchlevel exists, shall also read and countersign at least weekly the required reports to insure that proper InspectIons have been made and remedial action taken. &I.ZL-eI Mandatonj. Alt gassy mines shall be ventilated mechanically. 57.21-68 Man4atonj. Airflow shall be maintained In all intake and return air courses of a mine. When multIple main fans are used, such ventilation systems
shall not develop neutral areas (areas
without perceptible air movement). 57.2J-69 Mandatory. In mines venti-
lated by a combination of multiple blow
166
Chapter 1-Mine Safety and Heafth Administration
ing or multiple exhausting main fans, each main fan installation shall be equipped wtth noncombustible doors designed and positioned so that, in the event of failure of a main fan, these doors
will automatiCaJly close to prevent, air reversal through the Ian. The doors shaLl be located so that they are not in direct line with forces which would come out of the mine, should an explosion occur.
5721-Il) through 57.21-74 IReservedi
EQUIPMENT
51.21-iS IReservedi 57.21-76 Mandatory. Diesel-powered equipment shall not be taken into or operated In places where methane exceeds 1.0 percent at any point not less than 12 inches from the back, face, or rib. 57.21-77 Mandatory. Trolley wires and trolley feeder wires shall be on Inlake air and shall not extend inLo the last open crosscut or Other ventilation opening. Such wires shafl be kept. aui least 150 feeui from pillar recovery working& 57.21-78 Mandatory. Only permisMble
equipment maintained in permissible condition shall be used beyond the last open crosscut or in places where danger-
ous quantities of flammable gases are present or may enter the air current.
57.21-79 Mandatory. Only permissible distribution boxes shall be used in working places and other places where I per cent or more of methane may be present or may enter the air current.
57.21-80 Mandatory. A methane monitoring device Imethane monitor), ap proved by the Secretary of Labor, shall be installed and properly maintained on all continuous miners and longwall face equIpment. The sensing unit of metnane monitor shall be positioned as close to the working lace as practicable. When the concentration of methane is 1.0 percent or more, the monitor shall give a warning and deenergie the equIpment automatically when the concentration reaches 1.5 percent. The methane monitor also shall de.encrg$ze auth equipment automat)cally when the monitor is not IunctSoning properly
57.21-81 Reservedl 57.21-82 through 57.21-89 IReservedi
57.21-91 through 57.21-94 IReservedi
ExPLosivEs
57.21-95 Mandatory. Explosives not
desiat.ed as permissible by the Bureau
of Mines or the Mine Safety and Health
Administration shall not be used in any
underground gassy mIne untIl the Bureau
of Mines and State Inspector of Mines
have given written approval for each such
speciFic explosive to be used.
57.21-96 Mandatory. The Mine Safety
and Health Administzation and the State
Inspettsr of Mines, in granting approval
reterred to in standard 57.21-95, shall
provide the operator with a written list of
conditions for using the specific explo-
sives covered by the approval and adapted
to the mining operation.
57.21-97 Mandatory. Blasts in gassy
mines shall be initiated electzicauy, and
multiple-shot blasts shall be initiated only
with millisecond-delay detonaLors. Per-
missible blasting units of capacIty suita-
ble for the number of holes in a round to
be blasted shall be used unless the round
is fired from the surface when all men are
out of the mine.
57.2 1-98 Mandatory. Boreholes shall be
stemmed as prescribed for the explosives
used.
-
57.21-99 Mandatory. When blasting on
shift, examinauons for methane shall be
made immediately before firing each shot
or round, and again before other work is
perfonned. Examinations shall be made
by competent persons wIth devices ap-
proved by the Secretary for detecting
methane.
57.21-100 Mandatory. Shots or rounds
shall not be flred in places where 1.0 per-
cent or more of methane is present at a
point no less than 12 Inches from the back.
face, or rib. Tests to determIne the pres-
ence of methane shall be made by a com-
petent person with devices approved by
the Secretary for detecting methane.
57.21-101 Mandatory. Shots and rounds
shall be fired by competent persons.
57.22 IResen'edI
57.23 (Reserved]
IU.UMINNfl0N
57.21-90 Mandatory. Only permissible electric lamps shall be used for portable illumination underground.
4 57.24 (Reserved] 57.25 [Reserved]
161
Title 30Mineral Resources
* 57.26 Procedures.
NouncAnor OF COMMENCEMENT OF Ofla&noNs AND CLOSING OP MINES
5726-I Mandatory. The owner, operatar, or person in charge of any metal and nonmetal mine shall floti4' the nearest Metal and Nonmetal Mine Safety and Health Subdistrict Office of the Mine Safety and Health Administration before starting opaatlons of the approximate or
actual date mine operation will com
mence. The notification shall Include the mine name, location, the company name, mailing address person In charge, and
whether operations will be continuous or Intermittent.
When any mine is closed, the person in
charge shaM notify the nearest subdistrict office as provided above and indicate whether the closure Is temporary or per. manent
168
LEHMAN 00686
AOIrMrSTMTIVE SUPPORT LIST SORTED BY CtP(PAIIY/ACCOJIT CODE
PtEASE SKD MY atEES TD Tiers LIST TO K. J. MIWe. MAIL CODE 333A.
Brown. 0. p. Gengler. Darlene H. Gunnare. Susan H. Richards. Rilliam 0. Spiecha. John J.
Caffarelli..Jr. . J.
Thomas. Julie K.
Ext.
5846 5039 5130 5135 5652
Mail
23GB 16GB
2348 1626 2426
Cociany Cyprus Cool Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
5009 5398
2546 2618
Cyprus Coal Company Cyprus Coal Company
Bornhofen. Richard G. Hof fnan. Randy D. Jackson. Paul B. Landres. Verna lee K.
Schneider. Jr. . Rert H.
5232 5654 5905 5008 5242
2486 2506 2536 2556 2518
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Baum. John E. Chitteudea. John Esteriine. Steven C.
5606 5160 5235
2526 25gB 2566
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
6rom. Beth T. Caylor. John B. Eckstein. Donald A.
Hake. James
Krivanek. Julie A.
5142 5104 5609 5140 5190
2436 261A 24GB 263A 244B
Cyprus Coal Company Cyprus CoalCompany Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Purswell. Robert L. Radcliffe. Carolyn 1. Snow. Stuart R.
5165 5176 5237
23DB 2256 2266
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Brasseale. Frederick D. Hercier. John H. Wilson. Sue
5071 6127 5822
2066 2046 2DTh
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Colley. 0. Lynn Hoffer. Richard J. Mateer. Raysiond 6. Miuiken. Frank R. Nalven, James C. Reeves. Jaes Skaggs. Gary 1. Trahits. George A.
Unutraaz. Drhan 1.
5125 5121 5124 5362 5745 5126 5175 51D3 5113
2086 2SDA 21DB 264A 2756 2SDA 2GM 212B 2166
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Baughn. Bruce Cox. Victor 1.
Hart. S. Mark
Mtera, LeRoy
5314 5734
22DB 224B
Cyprus Coal Compeny Cyprus Coal Company
5426 5724
1538 2146
Cyprus Coal Company Cyprus Coal Coapasly
Mcguarrie. Marie C. Mills Richard 0. (Dick)
SIDI 5001
15GB 1548
Cyprus Coal Company Cyprus Coal Company
Bunderson. Tracy V. Drabant. Donald J. Graber, Larry
5668 5769 5677
17DB 1558 1586
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Department President President President President
V.P. - Dperations
Controller Controller
Controller-Accounting Controller-Accounting Controller-Accounting Controller-Accounting Controller-Accounting
Planning & Analysis Planning & Analysis Planning & Analysis
HinaIi Resources Human Resources Human Resources Hi.nan Resources Hinan Resources
Technical Services Technical Services Technical Services
Technical Services-Geology Technical Services-Geology Technical Services-Geology
Engineering & Land Technical Services-Engr.&tand Technical Services-Engr.&Land Technical Services-Engr.&Land Technical Services-Engr.&Land technical Services-Engr.&Land Technical Services-Engr.&Land Technical Services-Engr.&Land technical Services-Engr.&Land
Construction Construction
Equipment & Maintenance Equipment & Maintenance
Sales & Customer Service Sales & Custontar Service
Sales & Customer Service Sales & Customer Service Sales & Customer Service
Acct
e
34D 34D 340 34D 34D
Administrative Support
Gunnare. Susan N. Gengler. Darlene H. Gunnare. Susan N. Gengler. Darlene H. Gunnare. Susan N.
Mail
2348 16GB 2346 1608 2346
Ext.
513D 5039 5130 5039 513D
350 Thomas. Julie K. 350 Thomas. Julie K.
2616 2616
5398 53g8
351 Landres . Leigh 351 Thomas. Julie K. 351 Landres. Leigh 351 Landres. Leigh 351 Landres. Leigh
352 352 352
Thomas. Julie K. Thomas. Julia K. l'hosas. Julie K.
2556 2616 2556 2556 2558
5008 54gB 5008 5008 5006
2616 2616 26L6
53g$ 53gB 5396
36D Brown. Beth T. 36D Brown. Beth T. 36D Brown. Beth T. 360 Brown. Beth t. 360- Brown. Beth T.
2436 2438 2436 2436 2436
5L42 5142 5142 5142 5142
31D Radcliffe. Carolyn L. 31D Radcliffe. Carolyn L. 31D Radcliffe. Carolyn L.
2258 2256 2256
5176 5176 5176
311 Radcliffe. Carolyn 1. 311 Radcliffe. Carolyn L. 311 Radcliffe. Carolyn L.
2256 2258 2256
5176 5176 5176
312 Radcliffe. Carolyn L. 312 Radcliffe. Carolyn L. 312 Radcliffe. Carolyn L. 312 Radcliffe. Carolyn I.. 312 Radcliffe. Carolyn L. 312 Radcliffe. Carolyn L. 312 Radcliffe. Carolyn L. 312 Radcliffe. Carolyn L. 312 Radcliffe. Carolyn L.
313 Radcliffe. Carolyn L. 313 Radcliffe. Carolyn L.
2256 2256 2258 2258 2256 2256 2256 2258 225K
5176 5176 5176 5176 5t76 5176 5076 5176 5176
2256 2256
5176 5176
314 Gunnare. Sue H.
314 Radcliffe. Carolyn L.
2346 2256
5130 5176
38D HcQuarrie. Marie C. 3RD McQuarrie. Marie C.
1566 1566
SIDI SIDI
381 Jann. Jenny H. 381 Mcguarrie. Marie C. 391 McQuarrie. Marie C.
1778 1566 1568
5678
SIDI SIDI
'Temporary.
tCall directly regarding work, not administrative support.
CI4C:00-CD (D7/D1/86) Page 1
LEHMAN 00687
Y2
Deal. Larry N. Jann. Jenny Norreil. rald 8.
Canter. Tho.as C. In. Thomas J. Maclillian. Janice L. Vogel. Craig G.
Burcar. Victoria L. Coyner. 3. flichaei
Harlan. Howard Thomas. Steve Martin. Michael 0. Notheisen. Betty A.
Radies. Jr.. Ernest A. t
Tyszkiewicz. Kenneth A. Bauer. Ileitan L. Burton. Willia'. 0. Dolan. Joanne Matlock. Ja.es A. Warnaars. Fred Leland. Stanley S.
Laliar. Richard S. Longhofer. Deborah K. Wolf. Philip C.
Lessner. George 0.
Bean. Ste.rt
Johanson. Irene Metcalf. Del Thornton. C. M. Wieleoga. Sylvia J.
Cavanagh. Bill A. HcCain. Cynthia Roeder. Robert E. Williass. Gary R.
Paddee. Roger M.
Heath In. Sargent
Sedillos. Sherry Sesson. Fernando t
Borowlcz. innie Craig. Stella B. Davidson. Jana Jackson. Karen M. Kiney. Joseph King. Carolyn Landolt. Brenda Olsen. Karen D. Radies. Mary J. Woods. Julie F.
AII4INISTRATIVE SUPPORT LIST SORTED BY CGIPMY/ACC(*JNT C PIDSE SENO MY OWIGES TO ThIS LIST 10 N. J. )KAG4. MAIL tOE 323A
flail
Ext. Code
Coaiiy
5812 5678 5354
1816 177K 168B
Cyprus Coal Coapany Cyprus Coal Colpany Cyprus Coal Company
Depart.eiit
Contract Administration Contract Administration Contract Administration
5114 5811 5827 5239
174B 1728 1776 1876
Cyprus Coal Coapany Cyprus Coal Cocpany Cyprus Coal Coapany Cyprus Coal Company
Transportation Transportation Transportation Iransportat ion
5685 119A Cyprus Gold Conpany
Contra I ler
5650 lISA Cyprus Gold Coepany
Control er
5191 116A Cyprus Gold Co.ipany
Acquisitions & Developi,ent
5219 117A Cyprus GoTh Coopany
Acquisitions & Development
5177 113A Cyprus Gold Co.ipany
Executive Vice President
5621 112A Cyprus Gold Company
Executive Vice President
5338 120A Cyprus Gold Co.ipany
Controller
5002 IIBA Cyprus Gold CoApany
Hugan Resources
5270 109A Cyprus Gold Exploration Co. Exploration
5272 1DM Cyprus Gold Exploration Co. Exp'oration
5271 IIOA Cyprus Gold Exploration Co. Exploration
5527 IOSA Cyprus Gold Exploration Co. Exploration
5833 106A Cyprus Gold Exploration Co. Exploration 5537 121A Cyprus Gold Exploration Co. Drafting
5157 S208 Cyprus Industrial Minerals V.P. Sr. Scientist SlaB S237 Cyprus Industrial Minerals President 5084 S238 Cyprus lndustral Hinerals President
5460 S236 Cyprus Industrial Minerals Sr. VP-Sales & Marketing
5463 5429 5736 5489 5486
SI00 S243
S126 S128 S127
Cyprus Industrial Hinerals Cyprus Industrial Hfnerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Hinerals
Salesfllarlcettnq Sales Sales Sal n Sales
5024 5210 5842 583D
S116 S120 S122 S118
Cyprus Industrial Minerals Cyprus Industrial Hinerals Cyprus Industrial Minerals Cyprus tndustrial Minerals
Sales - Paper Sales - Paper Sales - Paper $ahs - Paper
5433 S146 Cyprus Industrial Minerals Sales-Cosnetic.Phan,. .Food
5489 S134 Cyprus lndustria Minerals Sales-Plastic. Rubber
5052 5053
S102 S114
Cyprus Industrial Minerals Cyprus Industrial Minerals
Transportation Sales Service
5406 5413 5786 5445 5414 5412 5446 5410 5494 5447
S109 S109 S109 5Z09 S230 S109 S109 S102 SlOg S109
Cyprus Industria' Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals
Cyprus Industrial Minerals
Custoner Service Cus toner Service Custoner Service Customer Service Customer Service Custoier Service' Custofler Service Customer Service Customer Service Custoaer Service
Acct
Code
383 383 383
Malnlstritive Support
Jann. Jenny M. Jann. Jenny M. Jann. Jenny M.
flail
Code
177B 1778 177B
Ext.
5678 5678 5678
384 MacMillan. Janice L. 384 MaclillIan. Janice L. 384 Maclillian. Janice L. 384 MacMillan. Janice L.
1778 1778 1778 1775
5827 5827 5827 5827
457 Notheison. Betty A. 457 Motheisen. Betty A. 457 Dolan. Joanne L. 157 Dolan. Joanne L. 457 Kothefsen. Setty A. 457 Notheisen. Betty A. 457 Kotheisen. Betty A. 457 Notheisen. Betty A. 457 Dolan. Joanne L. 457 Dolan. Joanne L. 457 Dolan. Joanne L. 457 Dolan. Joanne L. 457 Dolan,. Joanne L. 457 Oobn. Joanne L.
l2A
112A
IIOA
LIQA
tIM
l[2A
112A 112A IIOA IIOA IIGA
[WA IIOA IIOA
5621 5621 5271 5271 5621 5621 5621 5621 5271 5271 5271 5271 5271
52fl
laD Cloud. Mary S. 100 Longhofer. Deborah K. IOU Longhoier. Deborah K.
S245 S237 S237
5720 5138 5138
110 Longhofer. Deborah K.
III Wielenga. Sylvia .1.
Ill Longhofer. Deborah K. Ill Wlelenga. Sylvfa 3. Ill Wieenga. Sylvia J. Ill Wielenga. Sylvia J.
S237
5138
S127 S237 S127 S127 S127
5486 5138 5486 5486 5486
112 McCaIn. Cynthia 112 McCain. Cynthia 112 McCaln. Cynthia 112 McCain. Cynthia
S120 S120 S120 S120
521D 5210 5210 5210
114
116
118 Everitt. Nicki LIB Everitt. Nicki
L19 Everltt. Micki L19 Everitt. Nicki 119 Everttt. Nicki 119 Evertt. Nicki 119 Everitt. Nicki 119 Everitt. Nicki 119 Everitt. Nicki 119 Everitt. Nicki 119 Everitt. Nicki 119 Everitt. Hicki
S137 S137
54B7 5487
S137 S137 S137 S137 S137 S137 S137 S137 S137 S137
5487 5487 5487 5497 5487 54B7 5487 5487 54B7 5487
'Tecporary. Nat I directly regarding work, not administrative support.
04C:OO-CQ (07/01/88) Page 2
LEHMAN 00688
'C AGIINISIRATIVE SUPPORT LIST SORTEO BY COIPAIIY/ACCthINT CODE
PtEASE ND MY OWIGES TO THIS LIST 10 N. a. 1*AGM. MAlL COOE 333A.
Evans. Gary 1. Nied. B.
Nail Ext. Cod.
Co any
Depirtaenit
5478 S104 Cyprus Industrial Ninerals Traffic 5125 5105 Cyprus industrial Ninerals Traffic
King. David Thorpe. 3. Tin
5053 S102 Cyprus Industrial Ninerals Data Nanagealent 5480 S112 Cyprus Industrial Ninerals Saies-Admtnistrat ion
AMderson. Janet 1.
5443 S140 Cyprus Industrial Ninerals Narketing
Everitt. Nedra N. (Nicki) 5487 S137 Cyprus Industrial Ninerals Narketing
Pratt. Will *
5826 S139 Cyprus Industrial Ninerals Narketing
Sevy. W.
5431 S142 Cyprus Industrial Ninerals Marketing
Young. Oarrell E.
5465 S144 Cyprus industrial Ninerals Narket ing
Baker. R. Doug Held. Merle 0.
5701 S136 Cyprus Industrial Ninerals Narket Development 5479 S132 Cyprus Industrial Ninerals Narket Development
Buettoer. 8. J. (Jack) Felger. Joanne Nichols. Carl W.
5472 S246 Cyprus Industrial Ninerals Operat tons 5476 S249 Cyprus Industrial Ninerais Operations 5693 S252 Cyprus Industrial Ninerals Operations
Tiritas. E. P. (Nanos)
5844 S250 Cyprus Industrial Ni nerals Chief Engineer
Weeks. Richard L.
5355 5215 Cyprus industrial Minerals Resource Development
Cloud. Nary Zazenski. Richard J.
5720 S245 Cyprus Industrial Ninerals Quality Assurance/Prod. Safety 5484 S244 Cyprus Industrial Ninerals Quality Assurance/Prod. Safety
Gill. Gordon
Fischer. Donald
Gauer. Linda 1. Gleason. Terry J.
5182 S242 Cyprus Industrial Ninerals Product Safety
5435 S251 Cyprus Industrial Ninerals Ngr. Quality Assurance
5134 5200 C9prus Industrial Ninerals Human Resources & Adrnn. 5141 S202 Cyprus Industrial Minerals Human Resources & Man.
Phillips. Key 1.
5470 S204 Cyprus Industrial Ninerals Human Resources-Safety&lnd. Hy9.
Bush. Janette S. Fickle. Robin 1.
5336 S212 Cyprus Industrial Ninerals Human Resources 5601 S207 Cyprus Industrial Ninerals Human Resources
Rhodes. Toe C.
Fritz. Kimberly *
Garceau. George 1 Horn. Jennifer Home. Stephen * NcCoy. George C. t Schmutz. Oale J.
Tuffield. Nichael Turner. Susan Ceranowicz. Jo ICole. Roseeary L. t Ricardo. Mary L. Windholz. Joyce L. t
5802 5228 Cyprus industrial Minerals Control Icr
5758 S160 Cyprus Industrial Ninerals Controller-Accounting 5801 S230 Cyprus Industrial Ninerals Control Icr-Accounting 5837 S158 Cyprus Industrial Ninerals Control Icr-Accounting 5758 S160 Cyprus Industrial Ninerals Controller-Accounting 5790 S154 Cyprus Lndustrial Ninerals Controller-Accounting 5836 S162 Cyprus Lndustrtal Ninerals Control 1 er-Accounting 5772 S156 Cyprus Industrial Ninerals Control I er-Accounting 575$ S149 Cyprus Industrial Ninerals Contno Ii er-Accounting 5773 SISS Cyprus Industrial Ninerals Control I er-Accounts Payable 5326 S159 Cyprus Industrial Ninerals Control Icr-Accounts Payable 5771 SISS Cyprus Industrial Minerals Control Icr-Accounts Payable 5088 S219 Cyprus Industrial Ninerals Controller-Accounts Receivable
Perkins. Oiana K. Wajabolt. Larry 0.
Borrelli. Nary A. t
Easter. Carol NcLaughlin. Nike* Nurino. Louis 0.
5482 S148 Cyprus Industrial Ninerals 5784 S224 Cyprus Industrial Ninerals
Controller-Budgets & Reporting Controller-Budgets & Reporting
5364 S253 Cyprus Industrial Ninerals International 5439 S245 Cyprus Industrial Minerals International 5352 S253 Cyprus Lndustrial Ni nerds International 5619 S260 Cyprus Lndustrial Ninerals International
Acct Nail Administrative Support Code Ext.
120 Everitt. Nicki 120 Everitt. Nicki
S137 S137
5487 5487
121 Everltt. Nicki 121 Everitt. Nicki
S137 S137
5487 5487
122 Everitt. Nicki 122 Everitt. Nicki 122 Everitt. ilicki 122 Everitt. Nicici 122 Everitt. Nicki
S137 S137 S13? S137 S137
5487 5187 5487 5487 5487
131 Everitt. Nicki 131 Everitt. Nicki
S137 S137
5487 5487
140 Felger. Joanne 140 Felger. Joanne 140 Felger. Joanne S.
S249 S249 S249
5476 5476 5476
142 Felger. Joanne S.
S249 5476
143 Felger. Joanne 5.
5249 5176
160 Cloud. Mary S. 160 Cloud. Mary S.
161 Cloud. Nary S.
163 Cloud. Mary S.
170 Rauer. Linda L. 170 Bauer. Linda L.
52i5
S245
5720 5720
S243 5720
S245 5720
5200 S200'
5134 5134
171 Bauer. Linda L.
S200 5134
173 8auer. Linda L. 173 Dauer. Linda L.
S200 S200
5134 5134
180 5223 5841
181 S223 5841
181 S223 5841
181 S223 5841
181 S223 5841
181 S223 5841
181 S223 5841
181 S223 5841
181 S223 5841
181 S223 5641
181
S223
584 L
181 S223 5841
181 S223 5841
182 S223 5841 182 S223 5841
190
190 Easter. Carol
190
190
S245 S245 S245 S2i5
5439 5439 5439 5439
Temporary.
tCall directly regarding work, not administrative support.
QIC:00-CO (07/01/88) Page 3
LEHMAN 00689
I. AI$IINISTMTLVE SUPPORT LIST sofilto gV COtPAJIV/ACCIIOIT WOE
PLEASE SEIlO MV awias TO ThIS LIST TON. J. MAGAJI. MAIL CTE 333A
Nase
Sabatoni . Naria S.
Bottorff. Nary Lou Corton. J. C. Nooney. F. Steve
Schlllinger. Naxine NcDonald. Kerry A. Sturgess. Jamie
Bell. Robert H. BUsh. Susan A. Brost. Joyce V. Bruxyoort. Harlan CaIdwell. Steven W. Denier. Patty 1. Earle. Carol E. Lodenkanper. John Loewen. Robert J. Ncltgh. Larry F. Nckeenan. J. * Spenner. Kathleen N.
Work. James R.
Pdcock. J. N. Byrne. Vicki p. Cooper. Cheryl Gaylord. Laurie K. Horton. Peggy J. t Lantz. Darlene C. Loken. Bruce G. HcFerrin. Nildred J. Noel. Sharon K. t Pereira. N. 14. Zang. Oaniel 6.
Crow!. Chris 1. Glau. Linda 1. LeBlanc. Thomas J. Pergre,.. l..ayneW.
Duncan. John C.
Barr. Kenneth J. Frank. V. Florence Be! lox. Donald P.
Anderson. J. R. (Drew) Carey. Paul A. Cornette. Daniel J.
Griffith. Jr.. John P. Kelly. william 5. Lebert. Jr.. Karl P.
Noomy. Ruthann C.
Ratcllff, Donald 8.
Skeens. Janle Taraba. John Wilson. Nark A.
Anderson. Debbie K.
Mail Ext. Code
Company
5738 S255 Cyprus Industrial Ninerals
Departaeot International-Export Sales
5221 5263 5289
2 ISA 200A 217A
Cyprus Neta Is Company Cyprus Netals Company Cyprus Netals Company
Pres I dent
President
-
Sr. V.P. Operations
5282 5356 5782
241A 244A 237A
Cyprus Netals Company Cyprus Netals Company Cyprus Netals Company
Technology V.P. -Business Development Environmental Affairs
5225 5139 5296 5659 5218 5261 5358 5721 5209 5477 5295 5788 5038
233A 219A 228A 231A 235A 219A 222A 230A 232A 21&A 224A 236A 234A
Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Netals Company Cyprus Netals Company Cyprus Netals Company Cyprus Netals Company Cyprus Netals Company Cyprus Metals Company
Cyprus Netals Company Cyprus Netals Company Cyprus Netals Company Cyprus Netals Company
Narketlng Marketing Narketing Narketlng Narketlng Narketing Marketing Narketlng Narketing Narketing Marketing Narketing Narketlng
5108 5160 5274 5226 5204 5161 5405 5658 5033 5636 5244
205A 207A 225A 216A 214A 213A 2DM 212A 204A 202A 203A
Cyprus Metals Company Cyprus Netals Company Cyprus Metals Company Cyprus Netals Company Cyprus Netals Company Cyprus Netals Company Cyprus Netals Coapany Cyprus Netals Company Cyprus Netals Company Cyprus Metals Company Cyprus Metals Company
Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller
5253 5162 5288 5148
2DM 210A 260A 259A
Cyprus Netals Company Cyprus Netals Company Cyprus Metals Company Cyprus Netals Company
Human Resources Human Resources Human Resources Human Resources
5255 331C Cyprus Minerals Company
Chairman of the Board
5050 5051 5131
301C 300C 302C
5256 5469 5629 5072 5229 5483 5055 5238 5491 5245 5361
311C 309C 310C 322C 308C 321C 307C 320C 33aC 313C 312C
Cyrus Ninerals Company Cyprus Ninerals Company Cyprus Minerals Company.
Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerais Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Minerals Company Cyprus Ninerals Company
President President Office of the President
Financial Malysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis
5010 125C Cyprus Minerals Company
Law
Acct Code
191
Ada! nistrat lye Support
Nail
Code
S245
Ext.
5439
445 Bottorff. Nary Lou 445 Bottorff. Nary Lou 445 Bottorff. Nary Lou
2 16A 216A 216A
5221 5221 5221
449 Schlllinger. Naxine I. 241A 5282 449 SdiI Ii Inger. Naxine I. 241A 5262 449 Schi Ii Inger. Naxine I. 241A 5262
451 DeNier. Patty 1. 451 Bush. Susan A. 451 SI Ish. Susan A. 451 SI ish. Susan A. 451 DenIer. Pitt 1. 451 DeNier. Patty 1. 451 Bllsh. Susan A. 451 BUsh. Susan A. 451 Denier. Patty 1. 451 DenIer. Patty L. 451 81 Ish. Susan A. 451 DeNier. Patty 1. 451 Denier. Patty 1.
219A 2I9A 2I9A 219A 219A 219A 219A 219A 219A 219A 219A 219A 219A
5261 5139 5139 5139 5261 5261 5139 5139 5261 5261 5139 5261
261
503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N. 503 Gaylord. Laurie N.
216A 2I6A 2I6A 218A 216A 216A 216A 216A 216A 216A 216A
5226 5226 5226 5225 5226 5226 5226 5226 5226 5226 5226
525 Glau. Linda L. 525 Glau. Linda L. 525 Glau. LInda 1. 525 Glau. Linda 1.
210A 2IOA 2IOA 210A
5162 5162 5162 5162
420 Frank. V. Florence
3DOC
5051
430 Frank. V. Florence 430 Frank. V. Florence 430 Frank. V. Florence
300C 300C 300C
5051 5051 5051
434 Skeens. Janie N. 434 Skeens. Janie N. 434 Skeens. Janie N. 434 Skeens. Janie N. 434 Skeens. Janie N. 434 Skeens. Janie N. 434 Skeens. Janle N. 434 Skeens. Janie N. 434 Skeens. Janie N. 434 Skeens. Janie N. 434 Skeens. Janle N.
338C 336C 338C 338C 338C 338C 338C 338C 338C 338C 338C
5491 5491 5491 5491 5491 5491 5491 5491 5491 5491 5491
435 Anderson. Debbie K.
125C 5010
*Temporary.
tCall directly regarding work, not administrative support.
DICOD-CO (07/01/88) Page 4
LEHMAN 00690
AThIINISTRATIVE WPP1T LIST SORIEO BY CGIPMY/AECWHT CODE PLEASE SENO MY QWiS TO THIS LIST TO N.J. I4AGAII. 14*11 CODE 333*
HaM
Anderson. Kristlne K. Borlase. Priscilla S. Bird. James H. Brotzman. Hichael F. Chandler. Barbara A. Erickson. Joyce P. Felger. Charles T. Friedman. Deborah J. Gardiner. Craig A. Godell. Ralph W. Gormley. Kathleen J. Muffman. Dale E. Kirchhoff. Bruce C. Landrum. Debra A. Locks. Jocelyn J. Loughrey. Kevin Hiley. Karen Miller. Pamela A. Priddy. Kathy H. Rodine. Phyllis Shellhaas. S. Scott Sherman. Shen-ill A.
Ext. 5020 5063 5335 5308 5428 5079 5158 5657 5013 5014 5824 5155 5402 5029 5569 5062 5455 5012 5030 5027 5016 5085
Hall Code
109C 118C 282B 2008 125C IISC 102 B 114C 117C 116C 123C IIOC
InC
IIIC 2808 124C 1048 2 19C IISC LOBC 2848 121C
COCaIIY
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Martin. Oianne 1. Stone. Jr. . Chester I.
5058 5057
315C 314C
Cyprus Minerals Company Cyprus Minerals Company
Aaron. Kim A. Bensing. J. J. Brady. Patricia J. Dardanis. Mona C. -t Gaskins. Lee 1. Hatthis. Karen Simmons. Jill K. Watt. Gina 1. Yoshida. Alan S.
5064 5090 5188 5201 5087 5315 5154 5268 5017
303* 373A 367A 304* 370A 380* 305A 371* 368*
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Bury. Julie 1. Halys. Gerald J.
5026 5060
315C 316C
Cyprus Minerals Company Cyprus Minerals Company
Oowell. Billie S. t Driscoll. Veronica t Fisher. Gregory A. t French. Claudene t Fulgham. William H. Kear. Stephany t Louis. Patricia A. (Patt) t Pine. Julie A. t Sheppard. Alan 1. t Sims. Paula F. t wittrig. Heredeth A. t
5381 5317 5243 5044 5762 5845 5171 5257 5309 5078 SaSS
354* 359A 350* 357A
358* 356* 360* 361* 351* 355*
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company CyPrus Minerals Company Cyprus Minerals Company
Brown. Rose 1. t Graybill. Ron Hakimi. Farokh S. liaugh. 0. C. Ratcliff. Deborah S. Strain. Robert 0. t Studer. Leslie R. t Wegher. Linda Williams. Patricia 0.
5334 5194 5106 5025 5116 5333 5203 5208 5206
240C
23X
229C 237C 2356 231C 228C 23CC 20CC
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Comoany
Depart.ent Law Law Law - Land Law - Land Law Law Law Low Law Law Law Law Law Law Law Law Law Law Law Law Law Law
Chief Financial Officer Chief Financial Officer
Property Management Property Management Property Management Property Management Property Management Property Management Property Management Property Management Property Management
Controller 'Controller
Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll
Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer
Acct Code
435 435 435 435 435 435 435 435 435 435 435 435 435 435 435 435 435 435 435 435 435 435
ASinistrative Support
Landrum. Oebra A. Priddy. Kathy H. Priddy. Kathy H. Locks. Jocelyn. J. Chandler. Barbara A. Erickson. Joyce P. Landrue. Oebra A. Priddy. Kth H. Erickson. Joyce P. Erickson. Joyce P. Chandler. Barbara A. Landrum. Oebra A, Chandler. Barbara A, Landrum. Debra A. Locks. Jocelyn J. Anderson. Debbie K, Landrum. Oebre A, Locks. Jocelyn J. Priddy, Kathy H. Landrum. Oebra A. Locks. Jocelyn J. Anderson. Oebbie K.
Mall Code
IIIC 1156 IISC 2808 125C IISC IIIC
USC USC
IISC 125C IIIC
USC
IIIC 2808 125C LI IC 2603 ILSC IIIC 280B I2SC
Ext.
5029 5030 5030 5669 5428 5079 5029 5030 5079 5079 5426 5029 428 5029
669 110 i029 5669 5030 5029 5669 Solo
454 Martin. Dianne L. 454 Martin. Dianne 1.
3ISC 3ISC
5058 5058
481 Hatthis. Karen R. 481 iatthis. Karen A. 481 iiatthis. Karen R. 481 Hatthis. Karen 461 Matthis. Karen R. 481 Hatthis. Karen R. 481 Hatthis. Karen R. 481 Hatthis. Karen R. 481 Hatthis. Karen R.
380A 380A 380A 380A 3BOA 380A 380A 380* 3BOA
5315 5315 5315 5315 5315 5315 5315 5315 5315
500 Bury. Julie 1. 500 Bury. Julie 1.
3ISC 3ISC
5026 5026
506 Hatthls. Karen R. 506 Hatthis. Karen P. 506 Hatthis. Karen R. 506 Hatthis. Karen R. 506 Matthis. Karen R. 506 Matthis. Karen P. 506 Hatthis. Karen P. 506 Hatthis. Karen R. 506 Natthis. Karen R. 506 Matthis. Karen R. 506 Hatthis. Karen R.
380* 380A 380A 380A 380A 380A 380A 3BOA 380A 390A 380A
5315 5315 5315 S3LS 5315 5315 S3LS 5315 53IS 5315 5315
509 Williams. Patricia 0. 509 Villiaas. PatrIcia 0. 509 williams. PatricIa 0. 509 williams. Patricia 0. 509 WillIams. Patricia 0. 509 Williams. Patricia 0. 509 Williams. Patricia 0. 509 Williams, Patricia 0. 509 WIlliams. Patricia 0.
20CC 200C 20CC 20CC 20CC 20CC 20CC 20CC 20CC
5206 5206 5206 5206 5206 5206 5206 5206 5206
Temporary. i-Call directly regarding work, not administrative support.
04C:0O-CO (07/01/68) Page S
LEHMAN 00691
AmIIIIISTRATIVE SUPPORT LIST SORTED BY n.pssY/ACCmJMT CODE PLEASE 5(1W MY O1IS ID 11415 LIST TO N. J. IIAGM. MAIL aIDE 333A.
'U
Wilson. Linda B. t Araibrister. Michael I. t Quinn. Sheryl D. t
Arellano. Lidya J. t Born. Charolette E. t Oavey. Maybelle S. t May. Janice 1. t Mclaughlin. Mary t Phinpraphat. Jeannine t Popish. Marilyn F. t Foley. Charles A. t Schulte. J. M. t
Burke. Jacklyn t Duster. E. Elizabeth Goniales. Marta C. t Hill. Gail M. t Knope. Paul T. Mandell. Carol I. Martin. Marcia 3. Monheit. Patricia E. Monkus. Gail A. Meier. Robert H.
Bradley. Carol M. Gaylord. Joy G.
Kent. Vicky B.
Adams. Susan E. t Coaer. K. Douglas t Knoll. Kevin F. t Ward. Sandra 5. t
Bolger. James J. t Ouffy. Brett J. t Evans. Alice 1. Garner. Mdrietta C. Krueger. Don C. t Loew. George R. Rycknan. Jeffrey S. West. Arnold J. Yaros. Mary t
Belim. David W. Buckley. Leonard J. Christenson. Larry C. Ouwe. Scott A. Harp. Julie K. Hebert. Fred J. Hoffman. Roger M. Jerez. Rodrigo Jones. Byron C. Landres. Ted 8. Lumley. 1.-Bruce Magnuson. C. S. Maher. Henry E. (Hank) Mason. H. Chellie McCabe. Jon H. Place. R. H. fOick)
Ext. 5187 5031 5330
Mail Code
236C 234C 238C
Company Cyprus Minerals Company Cyjus Minerals Company Cyprus Minerals Company
5329 5097 5321 5322 5327 5320 5069 5083 5070
300A 300* 300A 300A 300A 300* 374A 308* 313A
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
5781 5089 5723 5241 5806 5075 5262 5312 5748 5809
332A 307A 326A 302A 321A 319A 316A 320* 331A 3IBA
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals ComPany Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
5307 5202 5551
318C 323C 319C
Cyprus Minerals Company Cyprus Minerals ComPany Cyprus Minerals Company
5276 5752 5096 5655
336* 346* 334* 348*
Cyprus Minerals Company Cyprus Minerals Coapany Cyprus Minerals Company Cyprus Minerals Company
5765 5488 5302 5331 5094 5034 5370 . 5006 5628
103A 2856 128* 1388 2606 129A 132A 130* 102A
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
5383 5430 5794 5796 5820 5607 5035 5795 5197 5803 5793 5613 5797 5098 5815 5077
1396 170A 133B 1456 173* 175* 136B 1356 1418 1428 174* 1376 145A 1468 1348 1446
Cyprus Minerals Company Cyprus Minerals Company
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Oart.ent
Treasurer Treasurer - Credit & Collection Treasurar - Credit & Collection
Acct
C&e
509 509
509
Administrative Support Williams. Patricia D. Williams. Patricia 0. Williams. PatricIa 0.
Mail Code
20CC 200C 20CC
Ext. 5206 5206 5206
Accounts Payable Accounts Payable Accounts Payable Accounts Payable Accounts Payable Accourts Payable Accourts Payable Capital Investment Capital Investment
510 Born. Charolette E. 510 Born. Charolette E. 510 Born. Charolette E. SIC Martin. Marcia J. 510 Born. Charolette E. 510 Born. Charolette E. 510 Martin. Marcia J. 510 Martin. Marcia J. 510 Martin. Marcia J.
300* 300*
bOA
316A 300A 300A 316A 316* 316*
5316 5097 5097 5262 50g7 5097 5262 5262 5262
Consolidation & Ext. Rpt. Consolidation & Ext. Rpt. Consolidation & Ext. Rpt. Consolidation & Ext. Rpt. Consolidation & Ext. Rpt. Consolidation & Ext. Rpt. Consolidation & Ext. fipt. Consolidation & Ext. Rpt. Consolidation & Ext. Rpt.
511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J.
316* 316A 316* 316* 316* 316A 316A 316* 316A 316A
5262 5262 5262 5262 5262 5262 5262 5262 5262 5262
Budgets & Reporting Budgets & Reporting Budgets & Reporting
515 Bury. Julie I. S'S Aury. Julie I. 515 Bury. Jufle I.
315C 315C 315C
5026 5026 5026
Control 1cr-Project Group Controll er-Project Group Controller-project Group Control ler'Project Group
517 .Martin. Marcia J. 517 Martin, Marcia J. 517 Martin. Marcia J. 517 Martin. Marcia J.
316A 316A 316A 316A
5262 5262 5262 5262
Information Services Information Services Information Services Information Services Information Services Information Services lnforoiation Services Information Services Information Services
531 Evans. Alice I. 531 Evans. Alice 1. 531 Evans. Alice I. 531 Evans. Alice I. 531 Evans. Alice I. 531 Evans. Alice I. 531 Evans. Alice 1. 531 Evans. Alice I. 531 Evans. Alice I.
128A 128A 128A 128* 128A 128A 128A 128A 128*
5302 5302 5302 5302 5302 5302 5302 530' S2L
Systen Development System Development System Development System Development System Development Systen Development System Development System Development System Development System Development Systen Development Systen Development System Development System Development Systen Development Systen Development
532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp; Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julie K. 532 Harp. Julio K.
173A 173* 173* 173* 173* L73A 173A 173* 173* 173* 173* 173A 173* 113A 173* 173*
5820 5820 5820 5820 5820 5820 5820 5820 5020 5820 5B20 5820 5820 5820 5820 5820
Temporary. ftall directly regarding work, not administrative support.
OIC:OO-CO (07/01/88) Page 6
LEHMAN 00692
ATMIAISIPAT1WE )PPOP LIST SOWED 8? WIPM?/ACCCVNT WEE PLEASE SEND AllY riwias TO THIS LIST TO H. J. MGNI. MAIL CE 333A.
line
Piwowarski . Anthony J. Schwinq. Lee Strandiord. Hark C. Wtielpdale. David
Bulford. Jennifer 1. Droppelinan. James V. t Frederick. Olana *
James. Van
Jefferies. Robert A. t
Hares. Julie H.
Pierce. Nedra A. t
Whigham. Edward G.
Cobura. Oennis R. Harrington. Hi chad S.
Kitcheil. Carol
Cox. Hark F. Haguire. Samuel G.
Horns. Jenes B. Schofield. Donald W. wells. Robert
Abercrombie. Gail A. Ball. Lola A. Hagman. B. H. (Dick) Rounds. Hichael
tAndrews. C. R.
Aydt. Greg D.
Harikis. Scott t Pittenger. Hark Sackett. Sallie K. t
Studer. Stephen
Fleiming. J. D. (David) Morley. Susan Thiemes. Katharine S. Vogels. Robert
Fujita. Peggy Kluck. Clarence 3.. H.D. Tiffin. D. Steve
Barrett. Thomas R.
Brier. Steve Feiton. Diane A. Miller. Donald 0.
Peluso. Thomas F. Pepparo. Gerard Robimette. Patty * Strijb. Rosemary S. Willcox. John 5.
Maier. David C.
Oondch. Sue E. Greenwood. Helissa H.
Mail Ext. Code
Company
51g2 176* Cyprus Hinerals Company 5828 LilA Cyprus Hinerals Company
5036 I iaA Cyprus Minerals Company 533 171* Cyprus Hinerals Coapany
5042 5275 5043 5042 5042 5043 5043 5042
2648 106C 271* 2648 2648 2648 106t 2648
Cyprus Hi nera Is Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company
5718 SISD 5178
337C 220C 218C
slig 227C 5151 2lC
Cyprus Hinerais Company Cyprus Hinerals Company Cyprus Hinerals Company
Cyprus Hinerals Company Cyprus Hinieral 5 Company
5228 5728 5348
221C 224C 223C
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company
5216 5375 5362 5186
305c 303C 32C 306C
Cyprus Hinerals Company Cyprus Hinerais Company Cyprus Hinerals Company Cyprus Hinerals Company
5340 5249 5603 5279 5217 5346
1858 1648 16GB 166$ 1738 171B
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company
51g3 364* Cyprus Hinerais Company 5040 362* Cyprus Hinerals Company 5137 366* Cyprus Hinerals Company 5810 365* Cyprus Hinerals Company
531g 5387 5388
183* 185* 180*
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hi nera is Company
5371 5408 5128 5252 5076 5041 5408 5213 5328
2D7C 2D3C 205C 202C 206C ?OIC 203C 200C 208C
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Hinerals Coapany Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company
5584 172* Cyprus Hinerals Company
5672 5000
333A 1508
Cyprus Minerals Company Cyprus Hinerals Company
Ttmporary.
Itall directly regarding work, not administrative slport.
Departmnut System Development System Development System Development System Development
Acct
Code
532 532 532 532
Administrative Support
Harp. Julie K. Harp. Julie K. Harp. Julie K. Harp. Julie K.
Nail
Code
173* 178*
173A
173A
5820 5820 5620 5820
Computer Operations Computer Operations Computer Operations Computer Operations Computer Operations Computer Operations Computer Operations Computer Operations
533 Evans. Alice 1. 533 Evans. Alice 1. 533 Evans. AlIce 1. 533 Evans. Alice 1. 533 Evans. Alice 1. 533 Evans. Alice 1. 533 Evans. Alice L.
533
128* 128* 128* 128* 120* 128* 128*
5302 5302 5302 5302 5302 5302 5302
Business Development-Clay Business Development Business Development
545 Kitchell. Carole T. 545 Kitchell. Carole T. 545 KItchen. Carole T.
218C 218C 218C
5178 5178 5178
Business Development Business Development
546 KItchell, Carob T. 546 KItchell. Carole T,
218C 218C
5178 5170
Business Development Business Development Business Development
547 Kitchell. Carole T. 547 Kitchell. Carole T. 547 Kitchell. Carole T.
218C 21$C 218C
5178 5178 5178
public & Gov't Affairs Public & Govt Affairs Public & Govt Affairs public & Gou't Affairs
Auditing & Procedures Auditing & Procedures Auditing & Procedures Auditing & Procedures Auditing & Procedures Auditing & Procedures
572 Martin. Dianne 1. 572 Hartin. Diarvie 1. 572 Frank. V. Florence 572 MartIn. Dianne 1.
574 Hartin. Diam,e 1. 574 Hartin. Dianne 1. 574 Hartin. Dianne 1. 574 Hartin. Dianne 1. 574 Hartin. Diarvie 1. 574 Martin. Dianne 1.
31W 31W
3OQC
31W
5058 5D58 5051 5058
315C 315C 315C 315C 315C 315C
5058 5058 5058 5058 5058 5058
Tax Tax Tax Tax
Health Services-Medical Health Services-Medical Health Services-Medical
576 Hatthis, Karen R. 576 Hatthis. Karen R. 576 Hatthls. Karen R. 576 Hatthis. Karen R.
580 Fujita. Peggy 580 Fuiita. Peggy 580 Fujita. Peggy
38QA 380A 38QA
380*
5315 5315 5315 5315
183A 183A 183A
531g 531g 531g
Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources
58! Strub. Rosemary S. 58! Strub. Rosemary S. 581 Stnsb. Rosemary S. 58! Strub. Roseeary S. SBI Strub. Rosemary S. 561 Strub. Rosemary S. SBI Strub. Rosemary S. 581 Strub. Rosemary S. 581 Strub. Rosemary S.
200C 200C 200C 2ODC 2ODC 200C 200C 2ODC 2ODC
5E13 5213 5223 5213 5213 5213 5213 5213 5213
System Development
582 Harp. Julie K.
Office Services-word Processing SBS Oondch. Sue E.
Office Services-Reception
585 Greenwood. Helissa
173* 5820
333* 1506
5672 5000
OiCO0-CO (tlJ0LTh8) Page 7
LEHMAN 00693
Mae lsaacs . Terry C. Hiddleton. ilary Lou Nagan. Haney J. Roe. Hatt S. Von Rentzell . Sandy K. Vruwlnk. Dot 8. Wahn,an. Jeanette H.
Edwards. Ruth H, Roberts. Sheri L. Tonasino. Tera Wilson. Bruce Wisdos'. Cheryl A.
Capobienco. Oebra Gayner. Trudy
Smart. Harriott V. f
Mann. Herbert H. Mulryan. H. T. (Joe) Schultz. Anna H.
Alte. Kent F. Anderson. Debora I.. Hunt. Reuel J.
Kerschei,. Car% E. Marsai1 . Jean Moser. Janfce 6.
Poganski . &egory I., Quinn. Kevin Schawthurg. Erica F. Shereneta. Frank
Wagoner. Jean C.
Hone. Louis H. Smith. Julie H. OeCesare. Richard S. Steckley, Robert C.
Burzinski. Susan t Cole. Hichael t
Erb. Larry t
tHinkle. Leslie
tLevinbook. Gary
Mifler. Ric t
Phoenix. Steve Robinson. Rick 9-
tSutterer. Torn
MUINISTMTIVE SUPPCT LLST SORIED BY CG$PN4Y/ACCOJNT CODE PLEASE SEND MY OWlS TO ff15 LIST TO H. J. MRGM. HAIL CODE 333A.
Ext. son
5166 5670 5022 5675 5146 5673
Hail
e
SC
333A 333A
SC
333A 333A 333A
Coepai.y
Cyjrus Hinerils Coany
Cyprus Plinerals Co,ipany Cyprus Hinerals Co..pany Cyprus Hinerals Company Cyprus Minerals Company Cyprus Mtnerals Company Cyprus Hinerals Company
5019 5047 5152 5368 5023
2C 4C 3C 3C 324C
Cyprus Minerals Co.i'pany Cyprus Hinerals Conpany Cyprus Hinerals Coopany Cyprus Hinerals Conpany Cyprus Hinerals Conpany
5081 5081 5365
126C 126C
IOIC
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Ninerais ConPa,,Y
5254 5153 5061
1768 330C 300C
Cyprus Hinerals Company Cyprus Htnerals Company Cyprus Hinerals Company
5345 5380 5378 5093k 5366 5347 5311 5360 5384 5236 S2S
213C 212C 216C 222C 217C 214C 209C 215C 243C 242C 218C
Cyprus Hinerals Company Cj'prus Hinerals Company
prus Hinerals Company Cyprus Hinerals Coispany Cyprus Hinerals Company Cyprus 4inrals Coiipany Cyprus Hinerals Co,pany Cyprus M1nerals Cni*pany Cyprus Hinerals Coapany Cyprus Hinerals Company Cyprus Itinerals Company
5461 5742 5230 5172
326C 325C 328C 317C
Cyprus Minerals Company Cyprus Hinerals Company Cyprus Hinerals Cni*pany Cyprus Hinerals Company
5823 5376 5777 53g4
5817 54g2
S34
5823 5823
34gA 335A 310A 322A
34A
317A 322A 34gA 34gA
Price Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse prtce Waterhouse Prtce Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse
Qipartuent
Office Services-Reprographics Offtce Services-Word Processing Office Services Office Services-Reprographics Office Services-Word Processing Office Services-Word Processing Offtce Services-Word Processing
Acct
Code Rthinistrative SiJpport 585 lsaacs. Terry C. 585 Hddleton. Hary Lou 585 Hagan, Nancy J. 585 Roe, Hatt S. 585 Von Rentzell . Sandy 585 Vruwink. Dot B. SOS Wahrivan. Joanette H.
Hall
Code
SC
333A 333A
SC
333A 333A 333
Eat.
5022
5t66
5670 5022 5675 5146 5673
Office Services-Hafl Room Office Services-Rec. Retention Office Services-Telephone/Records Office Services-Supplies Office Services
586 586 586 566 586
Library/lnforatlon Center library/Information Center lJbrary/lnfon,ation Center
587 587 587
Edwards. Ruth H. Roberts. Sheri L. Tonasino. Tera WIlson. Bruce Schultz. Asina H.
2C 4C 3C 3C
300C
S0l 5047 5152 5368 5061
Consultant Sr. V.P-Corp. Adnin. Sr. V.P. -Corp. Admin.
SBg Schu)tz. Anna H. Schultz. Anna H.
gg Schultz. Anna H.
300C 300C 300C
5061 5061 5061
Human Resources-flenefits Adrn Human Resources-Benefits Adivi
Human Resources-Beneftts Admn Human Resources-Benefits Human Resoorces-Benefts Admn Human Resoorces-Seneftts Adria Hunan Resources-Benefits Plans Human Resources-Benefits Athn Ituitan Resoorces-Benef its Iiman Resources-Benefits Adi.n bman Resources-9enefits
S2 Wagoner. Jean E. S2 Wagoner. Jean E.
5g2 Wagoner. Jean E. S2 Wagoner. Jean E. S2 Wagoner. Jean E S2 Wagoner. Jean E. 5g2 wagoner. lean E. Sg2 wagoner. Jean E. 5g2 Wagoner. Jean E.
Sfl Wagoner. Jean E.
Sg2 Wagoner. Jean E.
216C 218C 218C 218C 218C 218C 218C 218c 218C 218C 218C
5259 525g 525g 525g 525g 525g 5259 5259 5259 525g 525g
Harket Strategy-CIH & Coal Harket Strategy-Coal Harket Strategy-Hetals Harket Strategy-Hetas
Schultz. Anna H. 595 Schultz. Anna H. S6 Schultz. Anna N.
S6 Schultz. Anna N.
000 Hartin. Harcia i 000 Hartln. Harcta i 000 Hartln. Marcia .J. 000 Hartin. Marcia J. 000 Harttn. Hrcia i 000 Hartin, Harcia J, 000 Martin. Hrcia J, 000 4artin, Marcia J. 000 4artin, Harcia i
300C 300C 300C 300C
5061 5061 5061 5061
316A 316A 316A 316A 316A 316A 316A 316A 316A
5262 5262 5262 5262 5262 5262 5262 5262 5262
Te.,porary.
tCdll airectly regardtng work, not adainistrative support.
OIC :00-CO (07/01/88) Page 8
LEHMAN 00694
ATh4IHISTRATIVE SUPPORT LIST SORTED BY lIME PLEASE SOlD MY QrJ(S TO P415 LIST TO H. J. aIAGmJI. 14*11 CODE 333*
Ham
Aaron. Kim A. Abercrombie. Gail A. Adams. Susan E. t Adcock. J. H. Alec. Kent F. Anderson. Oebbi e K. Anderson. Oebora 1. Anderson. J. R. (Orew) Anderson. Janet L. Anderson. Kri sti ne K.
Andrews. C. R. t Arellano. Lidya J. t Arebrister. Hichael 1. t
Aydt. Greg 0.
Baker. R. Doug
Ball. Lola A. Barr. Kenneth J. Barrett. Thonias R.
Bauer. Herman 1. Bauer. Linda 1. Baughn. Bruce Baum. John E. 8eall. Stewart Behm. Oavid W. Bell. Robert H. BeIlta. Ocnald p. Bens in9. J. J. Bird. James H. BUsh. Susan A.
tBolger. James J.
Bondch. Sue E.
Borlase. Priscilla S. Born. Cliarolette E. t
Bornhofeel. Ri chard G. Borowicz. Ginnie
Borrelli. Hary A. t Bottorff. Hary Lou
Bradley. Carol H. Brady. Patricia J. Brasseale. Frederick 0. Brier. Steve * Brost. Joyce Y. Brotzm.n. Hichael F. Brown. Beth T. Brown. 0. P. Brown. Rose 1. t Bruxvoort. Harlan Buckley, Leonard J. Buettner. R. J. (Jack) fiulford. JennIfer 1. t Bundersan. Iracy V. Burcar. Victoria 1.
Ext.
5064 5216 5276 5108 5345 5010 5380 5256 5443 5020 5340 5329 5031 S24g
Hail
Code 303A 305C 336A 206A 213C 125C 212C 311C 5140 109C 1855 300A 234C 1648
Company
Cyprus Hinerals Company Cyprus Hinerais Company Cyprus Hinerals Company Cyprus Hetals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Minerals Company
Department Property Hanagenent
Public & Govt Affairs Control Icr-Project Group Controller
Ikjmmn Resources-Benefits Admn
Law
Human Resources-Benefits Adnn Financial Analysis Harketing
Law
Auditing & Procedures Accounts Payable Treasurer - Credit & Collection Auditing & Procedures
ACct Code 481 S72 S17 S03 5g2 43S 5g2 434 122 43S S74 SlO Sog S74
Athinistrative Support Hatthis. Karen P. Hartin. Oianne 1. Hartin, Harcia J. Gaylord. Laurie H.
Wagoner. Jean E. Anderson. Debbie K. Wagoner. Jean L Skeens. Janie H.
Everitt. Nicki
Landrun. Debra A. Hartin. Oianne 1. Born. Charolette E.
Williams. Patricia 0. Hartin. Dianne L.
Hail
Code 380A 315C 316A 216A 218C 125C 218C 338C S137
IIIC
315C 300A 20CC 315C
Ext.
S3IS SOS8 S262 S226 525g 5010 525g 54g1 5487 S029 SOS8 S316 S206 SOS8
5701 5375 5050 5371 5270
5136
303C 301C 207C
l0A
Cyprus Industrial Hinerals Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Gold Exploration Co.
Harket Oevelopment
Public & Gov't Affairs President
Human Resources
Exploration
131 Everitt. Hicki S72 Hartln. Oianne 1. 430 Frank. V. Florence
581 Strub. Rosemary S. 4S7 Ool an. Joanne 1.
5134 5314 5608 5463 5383 5225 5131 5090 5335 Sl3
5200 2206 2S28 5100 1390 233A 302C 373A 2828
2lA
Cyprus Industrial Hinerals
Cyprus Coal Company Cyprus Coal Company
Cyprus Industrial Hinerals Cyprus Hinerals Company
Cyprus Hetals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hetals Company
Ibman Resources & Admn. Construction Planning & Analysis Salesfllarketing System Developnent Harketing
Office of the President
Property Hanagement Law - Land Harketing
170 Bauer. Linda 1. 373 Radcliffe. Carolyn 1. 3S2 Thomas. Julie K. 111 Wielenga. Sylvia J. S32 Harp. Julie K. 4S1 OeNier. Patty 1. 430 Frank. V. Florence 481 Hatthis. Karen R. 43S Priddy. Kathy H. 4S1 Blish. Susan A.
S76S 103* Cyprus Hinerals Company
Information Services
S31 Evans. Alice L.
S672 333A Cyprus Hinerals Company
Office Services-Word Processing S8S Bondch. Sue E.
5063 118C Cyprus Hinerals Company
Law
43S Priddy. Kathy H.
5097 300A Cyprus Hinerals Company
Accounts Payable
S232 2485 Cyprus Coal Company
Controller-Accounting
5406 5109 Cyprus Industrial Hinerals Customer Service
5364 5253 Cyprus Industrial Hinerals International
5221 216A Cyprus Hetals Company
President
5307 318C Cyprus Hinerals Company
Budgets & Reporting
SlO Born. Charolette E.
3S1 Landres. LeIgh
Everitt. Hicki
io
44S Bottorff. Hary Lou SIS Bury. Julie L.
518a 367A Cyprus Hinerals Company
Property Hanegement
481 Hatthis. Karen R.
5071 2068 Cyprus Coal Company
Technical Services-Geology
371 Radcliffe, Carolyn L.
S408 203C Cyprus Hinerals Company
Human Resources
S81 Strub. Rosenary S.
S296 225A Cyprus Hetals Company
Harketing
4S1 Blish. Susan A.
S308 200B Cyprus Hinerals Company - Law - Land
43S Locks. Jocelyn. J.
S142 243B Cyprus Coal Conpany
Human Resources
360 Brown. Beth T.
5846 5334
2368 240C
Cyprus Coal Company Cyprus Hinerals Company
President Treasurer
340 Gunnare. Susan H.
sog WilIiai5. Patricia 0.
S6S S430
231A 170A
Cyprus Hetals Company Cyprus Hinerals Company
Harketing System Development
4S1 Blish. Susan A. S32 Harp. Julie K.
S472 S246 Cyprus Industrial Hinerals Operations
140 Felger. Joanne
5042 2646 Cyprus Hinerals Company
Computer Operations
S33 (vans. Alice L.
S668 S585
1706
IlgA
Cyprus Coal Company Cyprus Gold Company
Sales & Customer Service Control I er
381 Jann. Jenny Ii. 4S7 lotheison. Betty A.
S137 315C 300C 20CC
llOA
S200 22S8 2610 S127 173*
21A
30CC 3BOA USC
21A
128A 333A
uSC 300A 2558 Sl37
S24S 216A 315C 3BOA 22SB 20CC
2tA
2805 2435 2348 20CC 2lgA 173A 524g 128A 177B 112A
S487 SOS8 SOSI S213 S271 S134 S176 S398 5486 S820 S261 SOSI S3IS S030 513g S302 S672 S030 50g7 S008 S487 543
S221 S026 S3IS S176 S213
5j3
S669 S142 S130 S206 513g S820 S476 S302 S678 S621
Temporary.
ICal I directly regarding work, not adninistrative support.
CMC:OO-NA (07101188) Page 1
LEHMAN 00695
ACIIIHISTRATIVE SUPPORT LIST SORTED BY lIME PLEASE SOlO MY GIAIIGES ID ails LIST TO H. J. IIAGNI. HAIL CODE 33M.
H
B4Jrke. Jacklyn t Burton. William 0. Bury. JulIe 1. Burzinski. Susan t Bush. Janette 5. Byrne. Vicki P.
Ext.
5781 5272 5026 5823 5336 5160
Hail
Code 332A 108A 315C 349A 5212 207A
Company
Cyprus Hinerals Company Cyprus Gold Exploration Co. Cyprus Hinerals Company Price Waterhouse Cyprus Industrial Hinerals Cyprus Hetals Company
Department
Consolidation & Ext. Rpt. Exploration Control Icr
Human Resources
Controller
Caffarelli. Jr. J.
Caidwell. Steven 14.
Canter. Thonas C.
tCapobianco. Oetra
Carey. Paul A. Cavanagh. Bill A. Caylor. John P. Ceranowicz. Jo t Chandler. Barbara A. Chittenden. John Christenson. Larry G.
Cloud. Mary Cobun. Oennts P.
Cole. Hichael 't Cole. Rosemary 1. t Coiley. B. Lynn Coner. K. Douglas t
Compton. J. C. Cooper. Cheryl Cornette. Oaniel J. Cox. Hark F. Cox. Victor 1. Coyner. J. Hichael Craig. Stella B. Croi.ol. Chris L.
5009 5218 5114 5081 5469 5021 5104 5773 5428 5180 5794 5720 5715 5376 5326 5125 5752 5263 5274 5629 5119 5734 5650 5413 5253
2548 235A 174B 126C 309C 5116 261A 5155 125C 2598 1336 5245 337C 335A S159 2088 346A 200A 22SA 310C 227C 2248
lISA
5109 208A
Cyprus Coal Company Cyprus Hetals Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Hinerals Company
Cyprus Industrial Minerals
Cyprus Coal Company
Cyprus Industrial Hlnerals Cyprus Hinerals Company
Cyprus Coal Company Cyprus Hinerals Company
Cyprus Industrial Minerals Cyprus Minerals Company Price Waterhouse Cyprus Industrial Minerals
Cyprus Coal Company Cyprus Hinerals Company Cyprus Hetals Company Cyprus Hetals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Coal Company Cyprus Gold Company
Cyprus Industrial Hinerals
Cyprus Hetals Company
Controller Harketing Transportation Library/Information Center Financial Malysis Sales - Paper
Human Resources
Control Icr-Accounts Payable
Law
Planning & Analysis System Oeveloprient QIty. Assurance/Prod. Safety Business Development-Clay
Control Icr-Accounts Payable Engineering & Land Controller-Project Group President Controller Financial Analysis Business Development Construction Control 1cr Customer Service Human Resources
Oardanis. Mona C. t Oavey. Haybelie S. t Oavidson. Jane OeCesare. Richard 5. DeNier. Patty L. Deal . Larry H. Dolan. Joanne Ooster. E. Elizabeth
Oowell. Billie 5. t
Orabant. Donald J.
Oriscoll. Veronica t
Oroppelsan. James 14. f
Ouffy. Brett J. t
Duncan. John C. Duwe. Scott A.
5201 5321 5786 5230 5261 5812 5271 5089 5361 5769 5317 5275 S488 S2SS S796
304A 300A 5109 328C 219A 1818 IIOA 307A 354A 1558 359A
flEC
28S8 331C 1458
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Hinerals Company Cyprus H.tals Company Cyprus Coal Company Cyprus Gold Exploration Co. Cyprus Hinerals Company Cyprus Hinerols Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company
Property Hanagement Accounts Payable Custocer Service Harket Strategy-Metals Marketing Contract Administration Exploration Consolidation & Ext. Rpt. Payroll Sales & Customer Service Payroll Computer Operations Information Services Chairman of the Board
Systen Oevelopument
Earle, Carol E. Easter. Carol Eckstein. Donald A. Edwards. Ruth H.
S358 222A Cyprus Hetals Company
Harketing
5439 S24S Cyprus Industrial Minerals lmteriiatiomal
S609 2468 Cyprus Coal Company
IWean Resources
S019
2C
Cyprus Hinerals Company
Office Services-Mail Room
'Temporary.
tCall directly regarding work, not administrative support.
Acct Code Athinistrativa Support
SIl Hartin. Marcia J.
4S7 Ooian. Joanne L. S00 Bury. Julie L. 000 Hartin. Harcia J. 173 Bauer. Linda L. S03 Gaylord. Laurie H.
Hail code
316A IIOA 315C 316A S200 216A
Ext.
S262 S271 SO26 S262 S134 S226
3S0 Thomas. Julie K. 4S1 OeNicr. Patty L. 384 HacHillan. Janice L.
S87
434 Skeens. Janie H. 112 HcCain. Cynthia 360 Brown. Both T.
181
43S Chandler. Barbara A. 3S2 Thomas. Julie K. S32 Harp. Julie K. 160 Cloud. Hary S. S4S Kitchell . Carole 1. 000 Hartin. Marcia J.
LOt
372 Radcliffe. Carolyn L. S17 Hartin. Harcia J. 44S Bottorff. Hary Lou S03 Gaylord. Laurie H. 434 Skeens. Janie N. S46 Kitchell. Carole F. 373 Radcliffe. Carolyn L. 4S7 Notheisen. Betty A. 119 Everitt. Hicki S2S Glau. Linda L.
2618 219A 1776
S398 S261 5827
338C SI2O 2438 S223 125C 2618 L73A S24S 21BC 316A S223 22S8 316A 216A 216A 338C 218C 22S8 112A S137 2IOA
S491 S210 S142 5841 S428 S398 5B20 S72O
Slip
S262 S841 S176 S262 S221 S226 S491 SI7B S176 S621 S487 S162
481 Matthis. Karen SlO Born. Charolette E.
119 Everltt. Ilicki
S96 Schultz. Anna H. 4S1 Oellier. Potty L. 383 Jann. Jenny H. 4S7 Dolan. Joanne L. 511 Hartin. Marcia J. SO6 Hatthis. Karen P. 381 HcQuarrie. Harie C. S06 Matthts. Karen R. 533 Evans. Alice L. S31 Evans. Alice L. 420 Frank. V. Florence S32 Harp. Julie K.
380A 300A S137 300C 219A 1778 IIOA 316A 38OA IS6B 3BOA
fleA
128A 300C 173A
S3IS SO97 S487 SO6I S261 S678 S271 S262 S3IS SIOI S31S 5302 S3O2 SOSI
SB2O
4S1 Blish. Susan A. 190 Easter. Carol 360 Brown. Beth T. S86 Edwards. Ruth H.
219A S24S 2438 2C
S139 S439 5L42 S019
cNC:DO-1 (07/01/88)
Page 2
LEHMAN 00696
AffiIMISTRATIVE SUPPORT LIST SORTEO BY ISlE PL(ASE SEMO MY GW(5 TO IBIS LIST TO II. J. MAGAII. MAIL CODE 333A.
Mae
Erb. Larry t Erickson. Joyce P. Esterline. Steen t. Evans. Alice 1. Evans. Gary 1. Everltt. Nedra N. (Micki)
Ext. 5777 5079 5235 5302 5478 5487
Mail Code 3IOA IISC 2588 128A 5104 5137
Company Price Waterhouse Cyprus Hinerals Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Industrial Hinerals
Oepartmeat
Law Planning & Analysis Information Services Traffic Harketing
Felger. Charles T. Felger. Joanne Feiton. Oiane A. Fickle. Robin 1. Fischer. Donald Fisher. Gregory A. t Fleauing. J. 0. (Oavid) Foley. Charles A. t Frank. V. Florence Frederick. Oiana * French. Claudene t Friedman. Deborah J. Fritz. Kimberly * Fujita. Peggy Fulghami. William Ii.
5158 5476 5128 5601 5435 5243 5193 5083 5051 5043 5044 5657 5758 5319 5762
1028 S249 205C S207 S251 350A 364A 308A 300C 271A 357A 114C SIGO 183A
Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Industrial Hinerals Cyprus Hinerals Ccxmpa Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Hinerals Company Cyprus Hinerals Company
Law Operations Human Resources Human Resources Hgr. Quality Assurance Payroll Tax Capital Investment President Computer Operations Payroll Law Control I er-Accounti ng Health Services-Medical Payroll
Garceau. George t Gardiner. Craig A. Garner. Andrietta C. Gaskihs. Lee T. Gaylord. Joy G. Gaylord. Laurie H. Gayner. Trudy * t Gengler. Oarlene Fl. Gill. Gordon Glau. Linda 1. Gleason. Terry J. Godell. Ralph W. Gonzales. Harta 6. Goraley. Kathleen J. Graber. Larry Graybill. Ron Greeenwood. Helissa H. Griffith. Jr.. John P. Gunnare Susan H.
5801 5013 5331 5087 5202 5226 5081 5039 5182 5162 5141 5014 5723 5824 5677 5194 5000 5072 5130
S230 117C 1388 370A 323C 216A 126C 160K S242 210A S202 116C 325A 123C 1588 233C 1508 322C 2348
Cyprus Industrial Hinerals Cyprus Minerals Company Cyprus Hi'nerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hetals Company Cyprus Hinerals Company Cyprus Coal Company Cyprus Industrial Hinerals Cyprus Hetals Company Cyprus Industrial Hinerals Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Hinerats Company Cyprus Minerals Company Cyprus Coal Company
Controller-Accounting Law Information Services Property Hanagenent Budgets & Reporting Controller Library/Information Center President Product Safety Human Resources Human Resources & Admn. Law Consolidation & Ext. Rpt. Law Sales & Customer Service treasurer Office Services-Reception Financial Analysis President
Hagman. R. H. (Oick) Hake. James Hakimi. Farokh S. Harlan. Howard Harp. Julie K. Harrington. Michael S. Hart. Wa. Hark Rough. 0. C. Heath Ill. Sargent Hebert. Fred J.
5362. 5140 5106 5191 5820 5150 5426 5025 5489 5607
329C 263A 229C 116A 173A 220C 1538 237C S134 175A
Cyprus Hinerals Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Gold Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Industrial Minerals Cyprus Hinerals Company
Public & Govt Affairs Human Resources Treasurer Acquisitions & Oevelopment System Development Business Oevelopeent Equipment & Haintenance Treasurer Sales-Plastic. Rubber System Oevelopment
'Temporary. tCal I directly regarding work, not administrative support.
Acct Code 000 435 352 531 120 122
ASinistrative Support Hartin. Harcia J. Erickson. Joyce P. Thomas. Julie K. Evans. Alice L. Everitt. Nicki Everltt. Nicki
Hail
316A IISC 2618 128A S137 5137
Ext. 5262 5079 5398 5302 5487 5487
435 Landrum. Oebra A. ISO Felger. Joanne 581 Strub. Rosemary S. 173 Bauer. Linda L. 163 Cloud. Hary S. 506 Matthis. Karen R. 576 Matthis. Karen R. 510 Martin. Harcia J. 430 Frank. V. Florence 533 Evans. Alice L. 506 Matthis. Karen R. 435 Priddy. Kathy H. 181 580 Fujita. Peggy SOS Hatthis. Karen R.
IIIC S249 200C S200 S245 380A 480A 316A 300C l28A 3BOA
uSC
S223 183A 380A
5029 5476 5213 5134 5720 5315 5315 5262 5051 5302 5315 5030 5841 5319 5315
181 435 Erickson. Joyce P. 531 Evans. Alice L. 481 Natthls. Karen R. 515 Bury. Julie L. 503 Gaylord. Laurie H. 587 340 Gen9ler. Oarlene H. 161 Cloud. Hary S. 525 Glau. Linda L. 170 Bauer. Linda L. 435 Erickson. Joyce P. 511 Martin. Harcia J. 435 Chandler. Barbara A. 381 cQuarrie. Marie C., 509 Williams. Patricia 0. 585 Greenwood. Helissa 434 Skeens. Janie. M. 340 Gunnare. Susan N.
S223 IISC 128A 380A 315C 216A
5841 5079 5302 5315 5026 5226
1608 S243 210A S200 IISC 316A 125C 155K 200C 1508 338C 2348
5039 5720 5162 5134 5079 5262 5428 5101 5206 5000 54g1 5130
572 Frank. V. Florence 360 Brown. Beth T. 509 Williams. Patricia I. 457 Oolan. Joanne L. 532 Harp. Julie K. 545 Kitchell. Carole T. 374 Gunnare. Sue N. 509 Williams. Patricia 0. 116 532 Harp. Julie K.
300C 2436 200C IIOA 173A 218C 2348 200C
5051 5142 5206 5271 5820 5178 5130 5205
173A
5820
ciiC:OO-NA (07/01/88) Pa9e 3
LEHMAN 00697
AIJIIHISTRATIVE SUPPORT LIST SORTEO BY KE PLEASE SEHO MY DIAJIGES TO INKS LIST TO H. J. MAGM. HAIL
OE 333A.
H Held. Herle 0. Hill. Gail H. t Hinkle. Leslie t Hoffer. Richard J. Hoffnan. Randy 0. Hoffnan. Roger H. Horn. Jennifer Home. Stephen * Horton. Peggy J. t Huffnan. Oale C. Hunt. Reuel J.
Ext. 5479 5241 5394 5121 5654 5035 5837 5758 5204 5155 5378
Hail Code 5132 302A 322A 250A 2508 1360 5158 5160 214A
hOC
216C
Coaay
Cyprus Industrial Hinerals Cyprus Hinerals Coiipaiiy Price Waterhouse Cyprus Coal Conpany Cyprus Coal Company Cyprus Hinerals Corq,any Cyprus industrial Hinerals Cyprus Industrial Hinerals Cyprus Hetals Company Cyprus Hinerals Company Cyprus Hinerals Coimpamy
Departaent Market Oevelopment Consolidation & Ext. Rpt.
Technical Servlces-Engr.&Land Control Icr-Accounting System Development Control 1cr-Accounting Cantrol ler-Accounting Controller Low Human Resources-Benefits Admn
tn. Thomas J. hsaacs. Terry C.
Jackson. Karen H. Jackson. Paul R. James. Van t Jann. Jenny Jefferies. Robert A. t Jerez. Rodrigo Johanson. Irene Jones. Byron C.
Kear. Stephany I' Kelly. William 5. Kent. Vicky 8. Kerschen. Carl C. Kiney. Joseph King. Carolyn King. David Kirchhoff. Bruce C. Kitchell. Carol Kiuck Clarence J. . H. 0. Knoll. Kevin F. t Knope. Paul T. Krivanek. Julie A. Krueger. 0017 C. t
Lamar. Richard S. Landolt. Brenda Landres. ted 6. Landres. Vermalee K. Landrun. Oebra A. Lantz. Darlene C. LeBlanc. Thomas J. Lebert. Jr.. Karl P. Leland. Stanley S. t Lessner. George 0. Levinbook. Gary t Locks. Jocelyn J. Lodenkamper. John Loew. George R.
58th 5022
1728 SC
Cyprus Coal Company Cyprus Hinerals Company
Transportat ion Office Services-Reprographics
5445 5805 5042 5670 5042 S79S 5429 5197
5109 2532 2648 1770 2640 1358 5243 1418
Cyprus industrial Hinerals Cyprus Coal Company Cyprus Hinerals Company Cyprus Coat Company Cyprus Hinerals Company Cyprus Hi.nerals Company Cyprus Industrial Hlnerals Cyprus Minerals Company
Customer Service Control Icr-Accounting Computer Operations Contract Administration Computer Operations System Oevelopment Sales System Oevelopment
5845 5229 5651
503
5414 5412 5053 5402 5178 5387 5096 5805 5190 5094
3SBA 308C 319C 222C 5230 5109 5102 122C 218C 185A 334A
321.A
2448 2608
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Industrial Hinerals Cyprus industrial Hinerals Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerels Company Cyprus Coal Company Cyprus Hinerals Company
Payroll Financial Analysis Budgets & Reporting Human Resources-Benefits Customer Service Customer Service Oata Management Law Business Develoroent Health Services-Hedical Control Icr-Project Group Consolidation & Ext. Rpt. Human Resources Information Services
5157 5446 5803 5008 5029 9161 5288 5483
SSV
5460 5817 5669 5721 5034
5208 5109 1428 2558 hhIC 213A 260A 321C
121.A
5236 349A 2808 230A 129A
Cyprus Endustrial Hinorals Cyprus Industrial Hinerals Cyprus Hinerals Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Hetals Company Cyprus Hetals Company Cyprus Hinerals Company Cyprus Gold &ploration Co. Cyprus Industrial Htnerals Price Waterhouse Cyprus Minerals Company Cyprus Hetals Conivany Cyprus Minerals Company
V.P. Sr. Scientist Customer Service System Oave7opment Control Icr-Accounting Law Controller Human Resources Financial Analysis Orafting Sr. VP-Sales & Harketing
Law Harketing information Services
Teeiporary. tCaIl directly regarding work, not administrative support.
Acct Code 131 511 000 372 3S1 S32 181 181 S03 43S S92
ASinistrative Support Everitt. Hicki Hartin. Marcia J. Hartin. Marcia J. Radcliffe. Carolyn L. Thomas. Julie K. Harp. Julie K.
Gaylord. Laurie H. Landru.. Oebra A. Wagoner. Jean E.
Hail Code S137 316A 316A 22SB 2618 t7JA S223 S223 216A InC 218C
Ext. S487 S262 S262 Sh76 9498 SB2O S841 S841 S226 S029 S2S9
384 HacMillan. Janice L. SOS Isaacs . Terry C.
1778 SC
S827 5022
119 Everitt. Hicki 3S1 Landres. Leigh S33 Evans. Alice L. 383 Jamn. Jenny H. S33 Evans. Alice L. S32 Harp. Julie K. ill Longhofer. Deborah K. S32 Harp. Julie K.
S137 2SSB t2BA 1778 128A h73A S237 l73A
S487 SOOB S302 S678 S302 S820 S138 S820
506 Matthis. Karen R. 434 Skeens. Janie H. SIS Bury. Julie L. S92 Wagoner. Jean C. 119 Ever*tt. Hicki 119 Everitt. Ilicki 121 Everitt. Hicki 43S Chandler. Barbara A. S4S Kitchell. Carole T. 580 Fujita. Peggy 517 Hartin. Harcia J.
Sn Martin. Harcia J.
360 Brown. Beth T. S31 Evans. Alice L.
380A 338C 315C 218C S137 $137 S137 125C 218C IB3A 3i6A 316A 2438 128A
S3IS 5491 S026 S2S9 S487 S487 S487 S428 SIlO S319 S262 S262 S142 S302
IOU 119 532 3S1 43S S03 S2S 434 4S7
no
000 43S 451 S31
Cloud. Hary S. Everitt. Iticki Harp. 3uiSe K. Landres. Leigh Landrum. Oebra A. Gaylord. Laurie H. Glau. Linda L. Skeens. Janie N. Dolan. Joanne L. Longhofer. Oeborah K. Hartin. Harcia J. Locks. Jocelyn J. Blish. Susan A. Evans. Alice L.
S24S 5L37 173A 2SSB IL1C 216A 210A 338C IIOA S237 316A 2800 219A I2BA
S720 5487 S820 SODS S029 S226 S162 S491 S271 S138 S262 S669 S139 S302
OIC:OO-i{A (07/01/88) Page 4
LEHMAN 00698
NPIIIISTRATIVZ SWPORT LIST SORTED BY HE PLEASE SOlo PAY DwlS TO IBIS LIST TO H. J. IIAG#Jl. MAIL CODE 333A.
Loewen. Robert J. token. Bruce a Longhofer. Deborah K. Loughrey. Kevin
Louis. Patricia A. (Patt) t
Lumley. L. Bruce
Ext.
5209
S4OS 5138 5062
SIll
573
Hal I
Code 232A 2DSA 5237 124C
3SGA 174A
Ccany
Cyprus Hetals Company Cyprus Hetals Company Cyprus Industrial Hinmrals Cyprus Hinerals Company Cyprus H ineral s Company Cyprus Hinerals Company
Department Marketing
Controller President
Law
Payroll System Development
Acct Code Administrative Support 4S1 DeNier. Patty L. SD3 Gaylord. Laurie H.
100 Longhofer. Deborah K.
43S Anderson. Debbie K. 506 Hatthis. Karen R. S32 Harp. Julie K.
Hail
Code
219A 216A S237
125C 380A 173A
g,
S261 S226 S138 SOlD S3IS SB2D
Hadlillan. Janice L.
Hagnuson. 14m. S.
Naguire. Samuel a Haher. Henry E. (flank)
tHeier. David C.
Halys. Gerald J. Handel!. Carol L. Hann. Herbert H. *
Hares. Julie H. t
Harikis. Scott t
Harshall. Jean Hartin. Dianne L. Hartin. Harcia J. Hartin. MIchael 0. Mason. H. Chellie Hateer. Raymond a
Hatlock. James A. Hatthis. Karen Nay. Janice L. t McCabe. Jon H. HcCain. Cynthia HcCoy. George C. HcDonald. Kerry A. HcFerrin. Hlldred J. HCllugh. tarry F. HcKeenan. J. * Hctaughlln. Hary t Hctaughlin. Hike HcQuarrie. Harie C. Heler. Robert H. Hercier. John H. Hetcalf. Del Hiddleton, Hary Lou
Hiera. LeRoy Hiley. Karen Hiller. Donald 0. Miller. Pamela A.
Miller. Ric t
Nilliken. Frank R. Mills. Richard 0. (Dick) Honheit. Patricia E. Monkus. Gail A.
Homey. Ruthann C. Mooney. F. Steve
Morley. Susan Harris. James R.
5027 5613 5151 57g7
5604 5060 5075 5254 5043 5603 5366 5058 5262 5177 5098 5124 5627 5315 5322 5815 5210 S7gD 5356 5658 5477 S2gS 5327 5352 5101 soog 5127 5736 5166 5724 5455 5252 5012 S4g2 5382 5001 5312 5748 5055 5289 5040 5228
1770 1370 2l9C l4EA 172A 316C 319A 1760 2648 1698 217C 315C 316A 113A 1460 2100 LDSA 380A 300A 1348 5120 5154 244A 212A 216A 224A 300A 5253 1568 310P 2048 5126 333A 2148 1048 2D2C 119C 317A 264A 1548 32OA 331.A 3D7C 217A 362A 221C
Cyprus Coal Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hin'als Company Cyprus Miner4s Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Gold Company Cyprus Minerals Company Cyprus Coal Company Cyprus Gold Exploration Co. Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company
Cyprus Industrial Hinerals Cyprus Industrial Hinerals
Cyprus Hetals Company Cyprus Hetals Company Cyprus Hetals Company Cyprus Metals Company Cyprus Hinerals Company
Cyprus Industrial Hinerals
Cyprus Coal Company Cyprus Hinerals Company Cyprus Coal Company
Cyprus Industrial Hinerals Cyprus Hinerals Company
Cyprus Coal Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Price Waterhouse Cyprus Coal Conpany Cyprus Coal Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hetals Company Cyprus Hi nera Is Company Cyprus Hinerals Company
Transportation System Development Business Development System Oevelopeent System Development Controller Consolidation & Ext. Rpt. Consultant Computer Operations Auditing & Procedures Human Resources 'Benefits Admn Chief financial Officer Consolidation & Ext. Rpt. Executive Vice President System Development Tecbn icdl Services'Engr. &Land Exploration Tax/Property Hanageilent Accounts Payable System Development Sales . Paper Contro Icr-Accounting V.P.'Boisiness Developeent Controller Harketing Harketing Accounts Payable International Sales & Customer Service
Technical Services-Geology Sales Office Services-Word Processing Eciuipment & Haintenance
Law Human Resources Law
Technical Services'Engr.&Land Sales & Customer Service Consolidation & Ext. Apt. Consolidation & Ext. Rpt. Financial Analysis Sr. V.P. Operations
Tax
Business Development
384 Hacilillan. Janice L. S32 Harp. Julie K. S46 Kitchen. Carole T. S32 Harp. Julie K. 582 Harp. Julie K. 500 Bury. Julie L. SlI Hartin. Harcia J. 589 Schultz. Anna H. S33 Evans. Alice L. S74 Hartin. Dianne L.
S92 Wagoner. Jean E 4S4 Hartin. Dianne L.
SlI Hartin. Harcia J. 4S7 Hothelsen. Betty A. S32 Harp. Julie K. 372 Radcliffe. Carolyn L.
4S7 Dolan. Joanne 1,. 481 Hatthls. Karen R.
SID Hartin. Harcia J. S32 Harp. Julie K. 112 HcCain. Cynthia IBI 449 Schillinger. Haxlne I. SD3 Gaylord. Laurie H. 4S1 Denier. Patty L. 4S1 Blish. Susan A. SID Eon. Charolette E.
190
380 HcQuarrie. Harle C. SlI Hartin. Harcia J. 371 RadclIffe. Carolyn L.
Ill Wielenga. Sylvia J.
58S Hiddleton. Hary Lou 374 RadclIffe. Carolyn L. 43S Landrum. Debra A. 581 Strub. Rosemary S. 43S Locks. Jocelyn J. 000 Hartin. Harcia J. 372 Radcliffe. Carolyn L. 380 HcQuarrie. Harie C. 511 Martin. Harcia J. SlI Hartin. Harcia J.
434 Skeens. Janie H. 44S BOttorff. Hary Lou S76 Hatthts. Karen A.
S47 Kitchell. Carole T.
1778 173A 218C 173A 173A 3t5C 316A 300C 128A 315C 218C 315C 3I6A 112A 173A 22S8 LIDA 380A 316A l73A SI2D S223 241A 216A 219A 219A 300A S24S 156B 316A 2250 S127 333A 22S8
InC
200C 2808 316A 22S8 1S68 316A 316A
3C
216A 380A 218C
S627 SB2D
SuB
SB2D S82D SD26 S262 SD6I S3D2 5058 52S9 SOSO S262 S621 S82D S176 S271 S3IS S262 S820 S2LD S841 S282 S226 S261 S139 SO97 S439
SIDI
S262 S176 S486 S166 S176 S029 S213 5669 S262 S176 SIDI S262 S262 S491 S221 S3IS S178
*Te000rary.
fCall directly regarding work, not administrative support.
CHC:DD'NA (07/01/88) Page
LEHMAN 00699
ACIIINISTRATIVE SIJPPOItr LIST SORTED BY MAINE PLESE SEINO MY OWIGES TO mIS LIST TO s. J. MACAiM, HAIL CODE 3W
Mae. Horse. Louis It. Hoser. Janice 6. Huiryan. H. T. (Joe) Hurino. Louis 0.
Hal I Ext. Code
CompanY
Department
5461 326C Cyprus Hinerils Company
Market Strategy-CIH & Coal
5347 214C Cyprus Hinerals Company
Human Resources-Benefits Adm
5153 330C Cyprus Hinerals Company
Sr. V.P. -Corp. Admi n.
5619 S260 Cyprus Industrial Hlnerals interoational
Acct
Code
Alnistrative Sffir
595 Schultz. Anna H.
592 Wagoner. Jean E.
589 Schultz. Anna H.
190
Hal I Code
300C
218C 300C S24S
Ext.
S061 S2S9 S061 S439
Mace. R. H. (Oick) Sagan. Nancy J. Nalven. James 6.
Nichols. Carl W. Sled. B.
tNoel. Sharon K.
NOrreul. Gerald B. Notheisen. Betty A.
5077 5670 5745 5693 5425 5033 5354 562!
1448 333* 2758 S252 S106 204* 1686 112A
Cyprus lilnerals Company Cyprus Hinerals Company Cyprus Coal Company Cyprus Industrial Hlnerals Cyprus Industrial Hinerals Cyprus Hetals Company Cyprus Coal Company
Cyprus Gold Company
Systes Oevelopment Office Services Technical Services-Engr. &Land Operations
Traffic Controller Contract Administration Executive Vice President
532 Harp. 3uie K.
585 Nagan. Nancy J.
372 Radcliffe. Carolyn L. 140 Pelger. Joanne S. 120 Everitt. Hicki 503 Gaylord. Laurie H. 383 Jann. Jenny H. 457 Hotheisen. Betty A.
173* 333A 2258 S249 S137 216* 1776 112A
5820 S670 S176 S476 S487 S226 S678 S621
Olsen. Karen 0.
5410 SIO2 Cyprus Industrial Hinerals Custoi,er Service
119 Everitt. Hicki
S137
S487
Padden. Roger H. Peluso. Thomas F.
Peppard. Gerard Pereira. H. W. Pergrem. Owayne W. Perkins. Diana K.
Phillips. Key 1. Phinpraphat. Jeannine t Phoenix. steve 'I' Pierce. Nedra A. t Pine. Julie A. 1 Pittenger. Hark t Piwowarski. Anthony J. Poganski. Gregory I.. Popish. Harilyn F. t Pratt. Will * Priddy. Kathy H. Purswell. Robert 1.
5433 5076 5041 5536 5148 5482 5470 5320 5394 5043 5257 5279 5192 5311 5069 5826 5030 5185
S146 2O6C 2DIC 2O2A 259A 5148 S204 300A 323* 106C 360A 1668 176A 209C 374A S138 IISC 2306
Cyprus industrial Hinerals Cyprus Hinerals Company Cyprus Hinerals Company
Cyprus Hetals Company Cyprus Hetals Company Cyprus Lndustrial Hinerals
Cyprus industrial Hinerals Cyprus Hlnerals Company Price Waterhouse Cyprus Hinerais Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus industrial Hinerals Cyprus Hinerals Company
Cyprus Coal Company
Sales-Cosmetic.Ptiarmi. .Food Human Resources Human Resources
Controller
Human Resources
Controller-Budgets & Reporting Human Resources-Safety&ind.Hyg. Accounts Payable
Computer Operations Payroll Auditing & Procedures System Development Human Resources-Benefits Plans Accounts Payable Harketing Law Technical Services
114
581 Strub. Rosemary S. S81 Strub. Rosemary S. 503 Gaylord. Laurie H. 525 Glau. Linda L.
182
171 Baser. Linda L. 510 Born. Charolette E. 000 Martin. Harcia J. 533 Evans. Alice L. 506 Matthis. Karen R. 574 Hartin. Olanne L. 532 Harp. Julie K. 592 Wagoner. Jean E. 510 Hartin. Harcia J. L22 Everitt. Nicki 435 Prtddy. Kathy H. 370 Radcliffe. Carolyn 1.
20CC 20CC 216A 210A S223 S200 300A 316A 128A 380A 315C 173A 218C 316A S137 USC 22S8
S213 S213 S226
Sl62
5841 S134 S097 S262 S302 S3IS SOSS S820 5259 S262 S487 S030 S176
Quinn. Kevin Quinn. Sheryl 0. t
5360 5330
215C 238C
Cyprus Hinerals Company Cyprus Hinerals Company
Human Resources-Benefits Men Treasurer - Credit & Collection
592 Wagoner. Jean E.
509 Williams. Patricia 0.
218C 20CC
5259 5206
Radcliffe. Carolyn 1. Radies. Jr.. Ernest A. t Radios. Hary J. Ratcliff. Deborah S. Ratcliff. Donald B.
Reeves. James Rhodes. Too C.
Ricardo. Han' 1. t Richards. William 0. Roberts. Sheri 1. Robinette. Patty Robinson. Rick 't Rodine. Phyllis Roe. Hatt S.
Roeder. Robert E.
5176 2258 Cyprus Coal Company
rechnical Services
5336 I2QA Cyprus Gold Company
Controller
5494 SIO9 Cyprus Industrial Hinerais Customer Service
5116 235C Cyprus Hinerals Company
Treas urer
5238 32CC Cyprus Hinerals Company
Financial Analysis
5126 250A Cyprus Coal Company
Technical Services-Engr.&Land
5802 S228 Cyprus industrial Hinerals Controller
5771 SISS Cyprus industrial Hlneras Controller-Accounts Payable
5135 162B Cyprus Coal Company
President
5047
4C
Cyprus Hinerals Company
Office Services-Rec. Retention
5408 2O3C Cyprus Hinorals Company
Human Resources
5823 349A Price Waterhouse
5027 IO8C Cyprus Hinerals Company
Law
5022
SC
Cyprus Hinerals Company
Office Services-Reprogragt,ics
5842 S122 Cyprus industrial Hinerals Sales - Paper
370 Radcliffe. Carolyn L. 457 Notheisen. Betty A. 119 Everitt. Nicki 509 Williams, Patricia 0. 434 Skeens. Janie H. 372 Radcliffe, Carolyn t.
180
181
340 Gengler. Oarlefle H. 586 Roberts. Sheri L, 581 Strub. Rosemary S. 000 Hartin. Harcia J. 435 Landrum. Oebra A. 585 Roe. Matt S. 112 McCain. Cynthia
22S8 112A S137 200C 338C 22SB S223 S223 1608 4C 20CC 316A
IIIC
SC
S120
S176 S621 S487 S206 S491 S176 S841 5841 5039 5047 5213 S262 5029 5022 5210
*Tenporary.
tCall directly regarding work, not administrative support.
CHC:OO-HA (07101/SB) Page 6
LEHMAN 00700
A[JIIHIS1RATIVE SUPPORT lIST SORTEO BY MIlE PLEASE S!H0 PlY OWIGES TO ThIS 1151 TO N. J. 114GM. HAIl COOt 3334.
line
Rounds. HI chad Ryckman. Jeffrey S.
Ext.
5186 5370
Hail
Code
306C
1324
Company
Cyprus Minerals Company Cyprus Minerals Company
Oepartnot Public & Govt Affairs Inforaation Services
Acct
Code Alniatrative Support
572 Hertin. Oianne L. 531 Evans. Alice 1.
Mail
Code
315C
128A
Ext.
5058 5302
Sahatoni. Harla 5. Sackett. Sallie K. t Schaumburg. Erico f. Schillinger. Maxine
Sch,mutz. Dale J. Schneider. Jr.. Robert 14. Schofield. Donald W.
Schulte. J. H. t
Schultz. Anna H. Schwing. lee Sedillos. Sherry
Sessom. Fernando t Sevy. W. Shellhaas. S. Scott Sheppard. Alan L. t Sheremeta. frank Sherman. Sherrill A.
Sinons. Jill K. Sins. Paula F. t
Skaggs. Gary 1.
Skeens. Janie
Smart. Harrlott W. t Smith. Julie H. Snow. Stuart R. Spenner. Kathleen H. Spiecha. John J. Steckley. Robert C. Stone. Jr.. Chester 8. Strain. Robert D. t St randiOrd. Hark C. Strub. Rosemary 5.
Studer. leslie R. t
Studer Stephen f Sturgess. Janie
Sutterer. Toit t
5738 5217 5384 5282 5836 5242 5728 6070 6061 6828 6052 5053 5431 6016 5309 5236
SOBS
5154 6078 5175 5491 5365 5742 5237 5788 5652 5172 6057 5333 6036 5213 5203 5346 5782 5823
S255 1738 243C 241.4 S162 2518 224C 313A 300C
lilA
S102 51.1.4 S142 2846 361A 242C 121C 3054 3SlA 266A 338C 101C 325C 2269 2364 2428
3l7C 3l4C 23lC l78A 200C 228C 1718 237A 349A
Cyprus Industrial Hinerals Cyprus Minerals Company Cyprus Hinerals Company
Cyprus Metals Company Cyprus Industrial Minerals Cyprus Coal Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerels Company Cyprus Hinerals Coepany
Cyprus Industrial Hinerals Cjgrus Industrial Minerals Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Hinerals Conpany Cyprus Minerals Company Cyprus Hinerals Company Cyprvs Minerals Company Cyprus Hinerals Company
Cyprus Coal Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Coal Company Cyprus Metals Company Cyprus Coal Company Cyprus Hinerals Conpany Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprvs Minerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Metals Company price Waterhouse
International-Export Sales Audi ti ng & Procedures Iftinan Resources-Benefits Technology Control Icr-Accounting Control Icr-Accounting Business Oevelopr.ent Capital Investment Sr. V.P. -Corp. Adnin. System Oevelopcent Transportation Sales Service Harketin9 law Payroll Human Resources-6enefits Adlmn law Property Management Payroll Technical Services-Engr.&l and Financial AnalysIs library/Information Center Harket Strategy-Coal Technical Services Harketing V.P. - Operations Harket Strategy-Metals Chief Financial Officer Treas urer
System Oevelopment Human Resources Treas urer AuditIng & Procedures Envlrmnmental Affairs
191
574 Hartin. Oianne 1.
592 Wagoner. Jean E.
449 Scliiflinger. Maxine I.
161
351 Landres. Leigh 547 Kitchell. Carole T. 510 Hartin. Marcia J. 589 Schultz. Anna M. 532 Harp. Julie K.
118 Everitt. Micki 118 Everitt. Kicki 122 Everitt. Micki 435 Locks. Jocelyn J. 506 Hatthis. Karen R.
592 Wagoner. Jean E. 435 Anderson. Oebbie K. 481 Matthis. Karen R. 506 Hatthis. Karen R.
372 Radcliffe. Carolyn 1. 434 Skeens. Janie H.
587
595 Schultz. Anna H. 370 Radcliffe. Carolyn 1. 451 OeMter. Patty 1. 310 Gunnare. Susan H. 596 Schultz. Anna H. 454 Hartin. Oianne 1.
509 Williams. Patricia 0. 532 Harp. Julie K.
581 Struh. Rosemary S.
509 Williwas. Patricia 0. 574 Hartin. Oianne 1. 449 Schillinger. Haxine I. 000 Hartin. Harcia J.
S245 315C 218C 241A S223 2558 218C 3164 300C 1784 S137 51.37 S131 2808 380A 218C 125C 3804 380A 2258 338C
5439 5058 5259 5282 5841 5008 5L78 5262 5061 5820 5487 5487 5487 5669 5315 5259 5010 5315 5316 5176 5491
300C 2256 2L9A 2348 300C 315C 200C 173A 200C 20CC 315C 241A 316A
5061 5116 5261 5130 5061 5058 5206 5820 5213 5206 5058 5282 5262
Taraba. John
Thiemes. ltharine 5. Thomas. Julie K.
Thomas. Steve Thornton. C. H. Thorpe. J. Tin
Tiff in. 0. Steve Tirites. C. P. (Manes)
Tomasino. Tera Trabits. George A.
Tuffleld. Hichael Turner Susan * Tyszkiewicz. (ann eth A.
5245 5137 5398 5219 5489 5480 5388 5844 5152 5103 5772 5758 5002
3tZC 3664 2618
lIlA
Sl28
Sll2
l8OA
250
3C
2126 Sl56 Sl49 1184
Cyprus Hinerals Company Cyprus Minerals Company Cyprus Coal Company Cyprus Gold Company Cyprus Industrial Hinerals Cyprus Industrial Minerals Cyprus Hinerais Company Cyprus Industrial Minerals Cyprus Hinerals Company Cyprus Coal Company Cyprus Industrial Hinerals Cyprus Industrial Hinerals Cyprus Gold Company
Financial Analysis
Tax
Controller Acquisitions & Oevelopaent
Sales Sales-Administration Health Services-Medical Chief Engineer Office Services-Telephone/Records Technical Services-Engr.&l and Control Icr-Accounting Control Icr-Accounting Ibman Resources
434 576 350 457
Ill
121 580 142 586 372
LB 1 L81
457
Skeens. Janle K. Hatthis. Karen R. Thomas. Julie K. Dolan. Joanne 1. Wielenga. Sylvia J.
Everitt. Ilicki
Fujita. Peggy felger. Joanne S. Tomasino. Tera Radcliffe. Carolyn 1.
liotheisen. Betty A.
338C 380A 2618 IIOA S127 S137 183A 5249 3C 2258 S223 S223 112A
5491. 5315 5398 5271 5486 5487 5319 5476 5152 5176 5841 5841 5621
*TeapOrary.
tCall directly regarding n.ork. not administrative support.
QIC:OO-MA (07/01/88) Page 7
LEHMAN 00701
NMINISTRATIVE SUPPORT LIST SoRTED BY lIME PI.EASE SEND MY WMS 10 OIlS lIST TO N. J. NAGNI. NAIl COOE 333*
Na.e Unutiiaz. Orhan 1.
Vogel, Craig C. Vogels. Robert Von Rentzell. Sandy K. Vrus,ink. Oot B.
Wagoner. Jean E. Wahrman. Jeanette N.
Waabolt. larry 0.
Ward. Sandra S. Warnaars . Fred Watt. Gina 1. Weeks. Richard 1. Wegher. Linda Wells. Robert West. Arnold J. flielpdale. Oavid ffiighae. Edward 6. t Wielenga. Sylvia J. Willcox. John S. Williams. Gary R.
Williams. Patricia 0. Wilson. Bruce Wilson. linda C. Wilson. Mark A, Wilson. Sue * Windholz. JOyce 1.
Wisdom. Cheryl A.
Wittrig. Meredeth A. t Wolf. Philip C. Woods. julie F.
Work. James R.
Yaros. Nary Yoshida. Alan S. Young, Oarrell E.
lang. Oaniel C. Zazenski. Richard J.
Nail Ext. Code .
Co,any
5113 2169 Cyprus Coat Company
Department Technical Services-Engr.&land
Acct Nail Code Afleinistrative Support Code Ext.
372 Radcliffe. Carolyn 1.
2259 5176
5239 5810 5675 5146
1878 365A 3334 333A
Cyprus Coal Company Cyprus Minerals Company Cyprus ifinera Is Company Cyprus Ninerals Company
Transportation
384 Nadlillan. Janice L.
Tax 576 Natthis. Karen P.
Office Services -Word Processing 585 Von Rentzell. Sandy
Office Services-Word Processing 585 Vruwink. Oot B.
1778 380A 3334 3334
5827 5315 5675 5146
5259 5673 5784 5655 5833 5268 5355 5208 5348 5006 5393 5042 5486 5328 5830 5206 5368 5L87 5361 5822 5088 5023 5385 5084 5447 5038
2l8C 333A S224
348A 1064 37lA
S2l5
230C 223C l3OA
l7lA
2648 Sl27 208C Sl18 200C 3C 236C
312C 2078 5219 324C 3564 S238
Sl09 2344
Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Industrial Ninerals Cyprus Ninerals Company Cyprus Gold Exploration Co. Cyprus Ninerals Company
Cyprus Industrial Ninerals
Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Industrial Minerals Cyprus Ninerals Company
Cyprus industrial Ninerals
Cyprus Ninerals Company Cyprus Ninerals Company Cyprus Ninarals Company Cyprus Ninerals Company Cyprus Coal Company Cyprus Industrial Minerals Cyprus Ninerals Company Cyprus Minerals Company Cyprus Industrial Ninerals
Cyprus Industrial Ninerals
Cyprus Netals Company
Human Resources-Benefits Office Services-Word Processing Controller-Budgets & Reporting Control I er-Project Group Exploration Property Nanagement Resource Oevelopnent Treasurer Business Oevelopment Information Services System Oevelopment Coaxter Operations Sales Human Resources Sales - Paper Treasurer Office Services-Suppl ies Treasurer Financial Analysis Technical Services-Geology Control Icr-Accounts Receivable Office Services Payroll President Customer Service Narketing
592 Wagoner. Jean E. 585 Wahraan. Jeanette 4.
182
517 Nartin. Narcia J. 457 Oolan. Joanne 1. 48L Natthis. Karen P. 143 Felger. Joanne S. sag Williams. Patricia 0. 547 Kitchell. Carole T. 531 Evans. Alice L. 532 Harp. Julie K.
533
111 Wielenga. Sylvia J. 581 Strub. Rosemary S. 112 NcCain. Cynthia 509 Williams. Patricia 0. 596 Wilson. Bruce 509 Williams. Patricia 0. 434 Skeens. Janie M. 371 Radcliffe. Carolyn L.
181
586 Schultz. Anna N. 506 Natthts. Karen R. too longhofer. Oeborah K.
119 Everitt. Nick! 451 Oef4ier. Patty 1.
2I8C 333A S223 316A llOA 380A S249 20CC 218C 1284 173A
5259 5673 5841
5262 5271 5315 5476 5206 5178 5302 5820
S127 20CC S120 20CC
3C 20CC
338C 2259 S223 300C 3804 S237 S137 219A
5486 5213 5210 5206 5368 5206 5491 5176
581
5061 5315 5138 5487 5261
5628 5017 5465
lO2A 369* Sl44
Cyprus Ninerals Company Cyprus Ninerals Company
Cyprus Industrial Ninerals
Information Services Property Nanagement Narketing
531 Evans. Alice 1. 481 Natthis. Karen R. 122 Everitt. Nicki
1284 380A S137
5302 5315 5487
5244 203A Cyprus Netals Company
Controller
5484 S244 Cyprus Industrial Ninerals Quality Assurance/Prod. Safety
503 Gaylord. laurie N. 160 Cloud. Nary S.
2164 S245
5226 5720
* Temporary.
tCal I directly regarding work, not administrative support.
OIC:OO-NA (07/01/98) Page 8
LEHMAN 00702
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO ThIS LIST TO N. J. NAGAN. NAIL CODE 345N.
Ma.
Abarca. Sergio Abercrosbie. Gail A. Adaas. Susan 1. t Aicock. J. N. Anderson. Oebbie K. Anderson. Octora 1. Anderson. Todd Andrew,. C. R. t An.brister. Michael L. t Rydt. Greg 0.
Est_ 5718 5216 5276 5108 5212 5380 5808 5340 5031 5249
hail e
2525 4185 257M 339M 1305
35811
4775 4605 413$ 4615
Cany
309-Cyprus Industrial Minerals 587-Cyprus Minerals Company 587-Cyprus Minerals Company 585Cyprus Capper Company SO7Cyprus Minerals Company S87-Cyprus Minerals Company 587-Cyprus Minerals Company S87-Cyprus Minerals Company S87-Cyprus Minerals Company 587-Cyprus Minerals Company
Oeeartaemt
Cost
Mail
Cntr Administrative Support Code
International
81716 Chandler. Barbara A.
234S
Public. Govt & Investor Relations 880 Trabert. Kathy N.
417S
Information Services
878 Middleton. Mary lou
231M
Controller
842 Hanchey. Barbara J.
337M
law
890 Crickson. Joyce P.
131S
Human Resources-Benefits Adsn
924 Kinser. Sharon N.
379S
Financial Analysis
884 Harp. .kilie K.
472S
Aoditing & Procedure,
882 lolan. Joanne 8.
483S
Treasurer - Credit & Collection
870 Willians. Patricia 0. 4085
Auditing Procedures
802 Golan. Joanne B.
4635
Cat. S091 SB2S S820 S226 SOLO S2S9 S491 S271 S206 S271
Baker. Melodic J.
5442
8.11. lola A.
5375
Barr. Kenneth J. Barrett. Thomas R.
5050 5371
Bartenhagen. Cathy L.
53)6
Bauer. Herman 1.
5270
Bauer. Linda 1.
5134
Blughil. Bruce C.
5314
Baum. John C.
5608
Bull. Stewart 1.
.5463
Behm. Oavid II.
5383
Bell. Robert H. ad lu.. Donald P.
5225 5131
Bellue. Greig 0.
5287
Busing. J. J.
5090
Beyl. Francois
5667
Bhappu. Ross P.
5839
Bihr. Hans
5207
Bird. James H.
S33S
Blair. Robert G.
S369
BUsh. Susan A.
S621
Boehlke. John II.
S260
Bolger. James J. t
S76S
Bondch. Sue C.
5672
Born. Cliarolette C. t
5897
Bornthofen. Richard 0.
S232
Borowicz. Ginnie t
5067
Borrelli. Nary A. t
S364
Bott. Rick J. t
S467 .
Bottorff. Nary lou
S221
Bewen. Sally C.
5079
Bradley. Carol N.
S307
Brady. Patricia J.
S188
Bragassa. Really (Ray)
5509
Broaley. C. Corwin (Cory) S838
Brost. Joyce V.
5296
Brotzlian. Michael F.
S308
Brotzitan. Victoria 1.
S6BS
Bra'..,. 0. P.
. 5846
Bro..,. Rose 1. t
S334
Buckley. leonard J.
S430
Blaettner, P. 3. (jack)
S472
3MM
4245 4385 353M 3OIM 114 2315 3575 330$ 2745 262M 311M 4305
23811
108$ 230$ 4755 131 139 136 129
27411 10511 30014
423N 332S 2SOS 271S 481S 428S 126S 248S 136 LAB 117S 322M L41 t07 34SS 401S 269M 229S
S07-Cyprus Minerals Company
Human Resources-Benefits Adiel
924 Kinser. Sharon N.
S87-Cyprus Minerals Company
public. Govt & Investor Relations 080 Wagoner. Jean C.
S87-Cyprus Minerals Company
Cmecutive Office
BOS Frank. V. Florence
S87-Cyprus Minerals Company
Human Resources
923 Greenwood. Melissa N.
585-Cyprus Cpmr Company
Marketing
913 Wachsmann. Kathy N.
726-CapI. .Oev.& Min.Res.
Administration
380 Hoffman. Liz
309-Cyprus Industrial Minerals Human Resources
92000 Sauor. linda L.
389-Cyprus Coal Company
Process & Construction
979 Radcliffe. CarolYn 1.
389-Cyprus Coal Company
Controller
840 Thomas. Julie K.
309-Cyprus Industrial Mineral, Sales/Marketing
91310 Wielenga. Sylvia J.
587-CyPrus Minerals Company
Information Services
878 Middleton. Mary lou
585-Cyprus Copper Company
Marketing
913 Hale. Susan
587-Cyprus Minerals Company
ii Copper and Gold
811 Schultz. Anna N.
587-Cyprus Minerals Company
Information Services
879 Middleton. Mary lou
726-CapI. .Oev.& Min.Res.
land Management
970 Matthis. Karen R.
309-Cyprus Industrial Mimerals U.S. Sales 4 operations
81500 Loeghofer. Deborah K.
587-Cyprus Minerals Company
Financial Analysis
884 Harp. Julie K.
726-Cmpl. .Dev.& Mln.Res.
Land Manageiaent
970 Matthis. Karen P.
726-Cmpl. .0ev. & Min.Res.
land Management
970 Matthis. Karen R.
726-Cmpl. .0ev. & Min.Res.
Administration
381 Hoffman. lIz
726-CapI. .Oav. & Min.Res.
Administration
380 Blish. Susan A.
S87-Cyprus Minerals Company
Information Services
878 Middleton. Mary lou
S87-Cyprus Minerals Company
Information Services
877 Evans. Alice 1.
S87-Cyprus Minerals Company
Office Services-Word Processing 946 Bondch. Sue C.
S87-Cyprus Minerals Company
Accounts Payable
84S Born. Charo lette C.
389-Cyprus Coal Company
Control Icr-Accounting -
843 Thomas. Julie K.
309-Cyprus Industrial Minerals Controller
84000 longhofer. Deborah K,
309-Cyprus Industrial Minerals Sales Services
91310 iJielenga. Sylvia J.
S87-Cyprus Minerals Company
Auditing & Procedures
882 lolan. Joanne 8.
S87-Cyprus Minerals Company
Cmecutive Office
BOS Bottorff. Mary lou
587-Cyprus Minerals Company
law
890 Bowen. Sally C.
309-Cyprus (ndustrial Minerals Controller
84000 loaghofer. Deborah K.
726-Capi. .Oev.& Min.Res.
1 and Management
970 Matthis. Karen R.
309-Cyprus Industrial Minerals lab Facility
8170S Poersch. Karen N.
587-Cyprus Minerals Company
law
890 Mueller. Karen A.
SB5-Cyprus Copper Company
Marketing
913 Hale. Susan
726-Cmpl. .Dev.& Min.Res.
lend Management
970 Matthis. Karen R.
726-CapI. .Oev.& Min.Res.
Controller
040 Ichillinger. Mamine 1.
389-Cyprus Coal Company
President
804 kinnare. Sue N.
S87-Cyprus Minerals Company
Treasurer
870 Ijilliaws. Patricia 0.
S87-CyPrus Minerals Company
Information Services
878 Middleton. Mary lou
309-Cyprus Industrial Minerals production
BISIO Bauer. Linda 1.
379S 426S 437S 365M 324M IS4 231S 300S 337S 27SS 231M 31S4 4315 231M 116S 240S 472S 138 138 1S4 129
2MM
232M 3004 423M 337S 240S 27SS 483S 428S 125S 240S 138 lAB II6S 316M 138 117 344S 4085 231M 231S
52S9 SOSS SOSI 5213 S082 S7SS S134 S176 S398 S486 S820 5018 S061 S820 S3IS S138 S491 S3IS S3IS S7SS S62l S820 S302 S672 S097 S398 S138 S4B6 S271 S221 S079 S138 S3IS SS62 S616 5018 S3IS S386 S130 S206 S820 Sl34
'tonsultant/renporary Wall directly regarding work, not administrative support.
O4C:00-hiA (11/20/89) page 1
LEHMAN 00703
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Nae
Bulford. Jennifer L. Burton. Williai 0. Bury. Julie L. Byrne. Vicki P.
Ext. 5042 5272 5320 5160
hail.
121H 159 423H 34tH
COanY
587-Cyprus Hinerals Company 726-ExpI. .Oev.& Hin. Res. 597-Cyprus Hinerals Company 585-Cyprus Copper Company
Department Information Services Administration Accounts Payable Controller
Callow. Kenneth p. . Jr. Caffareili. Jr.. J. Caidwell. Steven V. Canter. Thomas C. Capobianco. Debra 't Cardaaone. Prank A. Carfrae. Harilyn A. Carlson. Eric Cavanagh. Will A. Caylor. John A.
eranowicz. Jo t Chandler. Barbara A. Chittenden. John Clark. Hike Cohen. Rolmnda N. Colley. G. Lynn Collimps. Jimnie 0. Colville. Pat Coepten. J. C. Consette. Daniel J. Cox. victor L. Coyner. J. Hichael Creig. Stella B. t Crosby. Terry Crcwl. Chris L.
5211 5009 5218 S114 5342 5693 5705 5056 5572 5104 5003 5091 5180 5574 5806 5125 5379 5566 5263 5629 5734 5650 5413 5042 5253
423H 3395 307H 3155 1025 254H 290H 150 LAB 3315
32011 2345 3405
LAB
41011 3605
2534 LAB 4295 4745 3545 104 2715 12tH
34611
587-Cyprus Minerals Company 399-Cyprus Coal Company 585-Cyprus Copper Company 389-Cyprus Coal Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 726-Expl. .Oev.& Hin.Res. 309-Cyprus Industrial Hinerals 389-Cyprus Coal Company 585-Cyprus Copper Company 309-Cyrus Industrial Hinerais 389-Cyprus Coal Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 369-Cyprus Coal Company 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 587-Cyprus Hinirals Company 389-Cyprus Coal Company 726-ExpI. .Oev.& Hin.Res. 309-Cyprus Industrial Hinerais 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company
Accounts Payable Controller Harketing Transportation Library/Information Center Information Services Information, Services Adainis trat ion Lab Facility Iluman Resources Harketilg Intersatiomal Sales Planning & Analysis Lab Facility Corporate Acceunting Resource Devel opinent Information Services Lab facility Executive Office Financial Analysi. Process & Construction Control Icr Sales Services Information Services Human Resources
Oalton. Glenn A. Oavey. l4eybelle 5. I Oavidson. Jaima L. OeCes.re. Richard S. OS4ier. Patty L. Deal. Larry H. Oechant. Joyce L. t Oeimliusg. Don J. Disbury. 8rian Oolan. Joanne Doster. C. Elizabeth lowell. aillie S. t Crabant. Oonald 3. Oriscoll. Veronica Oroppelman. James IS. Oube. Hichael A. Oulmaine. Jean Paul Delivi. Richard 0. Iluwe. Scott A.
5267 5321 5118 5230 5261 5812 6088 5329 5295 5755 5089 5381 5769 t317 5275 5424 5189 5478 5796
27611
sUM
4435 325H 32/N 3165 2605 4234 31011 4335 42611 2185 4475 2115 104H 3635 3085 276H 275H
587-Cyprus Hinerals Company 587-Cyprus Minerals Company 587-Cyprus Hinerals Company 585-Cyprus Copper Company 585-Cyprus Copper Company 389-Cyprus Coal Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 585-CyPrus Copper Company 507-Cyprus Minerals Company 587-cyprus Hinerais Company. 507-Cyprus Minerals Company 389-Cyprus Coal Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 309-Cyprus Coal Company 585-Cyprus Copper Coepany 309-Cyprus Industrial Minerals 587-Cyprus Hinerals Company
Information Services Accounts Peyab It Harket Strategy Harketing President Contract Administration Controller Accounts Payable Herketing utility Services Consolidated Accounting Payroll Sales Payroll Information Services Hainteonance Resources Controller Sales Services Inforaation Services
Cost
877 381 84S 842
Hail Adainistrative Support cQS
Evans. Alice L.
232H
Hofiban. Liz
tS4
Born. Charolette C.
423H
Hanchey. Barbara J.
337H
Ext. S302 S7SS 5097 S226
84S 8orn. Charolette E. 840 Thomas. Julie K. 913 Hale. Susan 91S Hadlillan. Janice L. 943 878 Hiddleton. Nary Lou 878 Hlddleton. Nary Lou 373 8115h. Susan A. 8170S Poerscln. Karen H. 920 walker. Pat A. 913 Hale. Susan 81,716 Chandler. Barbara A. 846 Thomas. Julie K. 8170S Poersch. Karen H. 84S Hartln. Harcia J. 961 Radcliffe. Carolyn L. 879 Hiddleton. Mary Lou 8170S Poersch. Karen N. BOS Bottorff, Hary Lou 884 Harp. Julie K. 979 Radcliffe. Carolyn L. 840 Sclnillinqer. Haxine 1. 91310 wielenqa. Sylvia J. 877 Evans. Alice L. 920 Greenwood. Helissa H.
425H 337S 316H 319S
231H 23tH L29 LAS 329S
3L611 234S
337S LAB 414H 300S 231H LAB 428S 472S 300S 1L7 27SS 232H 365H
5097 Saga 5018 5827
5820 5820 S621 SS62 S142 5018 S091 S398 S562 S262 St76 5820 SS62 S221 S491 S176 S386 S486 S302 S213
819 Hiddleton. Hary Lou 845 Gem. Charoletto C. 911 Oavidson. Janna L. 913 OdIfer. Patty L. 808 Oellier. Patty L. 91S Hacilillan. Janice L. 84000 Everitt. Hicki 84S Born. Charolette E. 913 Hale. Susan lOS Oolan. Joanne 8. 84S Hartin. Marcia J. 844 Gaylord. Laurie H. 900 Ncqudrrie. Marie C. 844 Gaylord. Laurie H. 877 Evans. Alice L. 980 Gunnare. Sue H, 842 Hanclney. Barbara J. 91310 wielmiga. Sylvia J. 8/9 Hiddleton. Hary Lou
231H 423K 443S 327H 327H 319S 2S3S 423H 316H 483S 414H 216S 3195 216S 232H 344S 337H 27SS 231H
5820 5097 5118 S261 S261 S827 5457 5097 S018 S7SS S262 S282 SlOt S282 5302 S130 S226 5486 5820
Coiisi: I tant/Tepporary tCal I directly regarding work, not adsinistrat lye support.
OiC:00-IOA CUflOI69I Page
LEHMAN 00704
N Earle. Carol C. Eckstein. Donald A. Erickson. Joyce P. Esterl ice. Steven C. Evans. Alice L. Everitt. Nicki N.
ADMINISTRATIVE SUPPORT LIST SORTED BY NAIIE PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. MAGAN. MAIL CODE 345N.
Ext.
5358 5016 5010 5235 5302 5487
Hail
Code 31311 1115 1115 3365 232N 2535
Company 585-Cyprus Copper Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 38g-Cyprims Coal Conpany 587-Cyprus Hinerals Company
309-Cyprus Industrial Hinerals
D.partaent Harketing
La,a
Law
Planning & Analysis Infonmation Services Technical Services
Cost Catr g13 890 890 846
87S 81704
Administrative Support Nelson. Donna L. Mueller. Karen A. Erickson. Joyce P. Thomas. Julie K. Evans. Alice L.
Everitt. Nicki
Mail
Code
31N
1165 1315 337S 232$
2S3S
Ext.
S13 S616 5010
S38
S302 S487
Fans. Katherine H. Farrell. i. Lori Felger. Charles T.
Felton. Olane A. Fickle. Robin L. t Fisher. Gregory A. f Fit2siIons . Nancy * Fleecing. J. 0. (Oavid) Frank. V. Fldrence Frank. Vince Fraser. Hichael J. Frederick. Diana
French. Claudene t Friedm&u. Deborah J.
Fritz. Kieberly Fujita. Peggy Fuigham. Willie. N.
5081 5751 5158 SUB 5601 5243 5635 5193 5051
soi
.5477 5043 5078 5657 5758 531g 5309
1025 25911 1065 354N 2255 2245 137 2075 1375 118$ 3211$ 26411 2095 1295 2625 205N 2235
$87-Cyprus Hinerals Company $87-Cyprus Hinerals Company 587-Cyprus Minerals Company $87-Cyprus Hinerals Company 309-Cyprus industrial Hinerals 587-Cyprus Hinerals Company 726-Exp I. .0ev. & Nm .Res. 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Minerals Company 585-Cyprus Copper Company 587-Cyprus Minerals Company $87-Cyprus Hinerals Company 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company
Library/Information Center Inforeation Services
Law Hunan Resources Human Resources
Payroll
Land HanagelNent Tax
Executive Office Office Services-Hail Room Harketing infonmatipi, Services
Pay mel I Lad
Controller Health Servlces-$edicel Payroll
g48
878 Hiddleton. Mary Lou 890 Landrwn. Debra A. 923 Greenwood. Helissa H.
20OO Bauer. Linda L. 844 Gaylord. Laurie H. g70 Hatthis. Karen R. 848 Gaylord. Laurie H. 80S Frank. V. Florence g47 Frank, Vince 913 Kelson. Donna L. 877 Evans. Alice L. 844 Gaylord. Laurie H. 890 Locks. Jocelyn L.
84000 Everitt. l$icki 930 Fujite. Peggy 844 Gaylord. Laurie H.
231N 116S 365N
23lS 216S 138 216S 437S 1181 31N
2321$ 216S 128S 2S3S 205N 216S
S820 5029 S213 S134 S282 S3IS S282 SOSL 50l S13g S302 S282 S669 S487 S31 S282
Gallagher. Leslie A. Garceau. George H. t Gardiner, Craig A. Garner. Andrietta C. Gaskins. Lee F. Gaul. Dennis N. Gaylord. Joy G. Gaylord. Laurie H. Gayner. Trudy *t Genereaux. Bruce H. Gill. Gordon Giau. Linda 1. Gleason. Terry J. Godell. Ralph V.
Gonzales. Bethann R. Gonzales. Ifarta G. Goraley. Kathleen J. Graber Larry Graham. Vickie Graves. Thoaas C. Graybill, Ron Greenwood. Melissa H. Grotegut. Oo., Gunnare. SucH.
5027 S$31 5013 S331 5087 582g SZO2 S282 S343 S2S6 S182 S247 S141 5014 5880 S333 S824 S677 S760 S403 51g4 S213 543g
S130
1335 263S 134S 267N 135 234N 409N 216S LOiS 470S 258$ 362N 329N 1305 123N 402S 1258 405N 2$OS 269S 4165 3651$ 108N 344S
587-Cyprus Hmnerals Company 3og-Cyprios Industrial Hinerals $87-Cyprus Hinerals Company 587-Cyprus Hinerals Company 725-Expl. .Oey.& ?fin.Res. 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company $87-Cyprus Hinerals Company 587-Cyprus Hinerals Company $87-Cyprus Hinerals Company
309-Cyprus Industrial Hinerals $87-Cyprus Hinerals Company
585-Cyprus Copper Company 587-Cyprus Hineral Company 587-Cyprus Hinerals Company 567,Cyprus Minerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company
309-Cyprus industrial Hinerals 3og-Cyprus Industrial Hinerals 587-Cyprus Hinerals Coapamy 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company
38g-Cyprus Coal Company
Law
Control Icr-Accounting
Law
Infonmation Services Land Management infonmation Services Controller Tax/Payroll Library/Information Center Financial Analysis Technical Services Himan Resources-benefits Man Hunan Resources
Law
Office Services-Reception Treasurer
Law
Utility Services Controller
Sales Services Treasurer Hanan Resources Infonmation Services President
890 Moody. JoAnn A.
84000 Everltt. Nicki
890 Hoody. JoAnn A. 878 Hiddleton. Mary Lou gig Hatthis. Karen H. 87S Evans. Alice L.
841 Hill. T. Kathy 848 Gaylord. Laurie H.
g48 884 81704
Harp. June K. Everitt. Nicki
g24 Kinser. Sharon H. 22 Priddy. Kathy H.
ago Erickson. Joyce P.
946 Gonzales. Bethann
870 WilIdaas.Patricia 0.
ago Bowan. Sally C. gOS Dolen. Joanne 8.
84000 Everitt. Nicki g 13 10 Wielenga. Sylvia J. 870 Williams. Patricia 0.
g20 Greenwood. Melissa 877 Evans. Alice L. 804 Gunnare. Sue H.
137S 2S3S 137S 231N 138 232N 41111 216S
S266 S487 S266 5820 S315 S302 5026 S282
472S 2535 379S 330N 131S
12311 'lOSS 126S
483S 2S3S 2755 108$ 3651$ 232N 344S
S4i
S487 S2S S162 5010 S000 5206 SO7 S7SS S487 S486 S206 S213 S302 S130
Saauel C.
Hager.Hagean . R. H. (Oick) Hake. ,Jam
S176 S362 S140
300S 420S 323S
38g-Cyprus Coal Company 587-Cyprus Hinerals Company 38g-Cyprus Coal Company
Process & Construction
979
Public. Govt & investor Relations 880
Hthnan Resources
920
Radcliffe. Carolyn L. Wagoner. Jean E. Walker. Pat A.
300S 426S 329S
S176 5058 S142
*Consu I tant/Teaporary
ttall directly regarding work, not administrative support.
OIC:0O-NA f1l/20/B9) Page 3
LEHMAN 00705
ADMINISTRATIVE SUPPORT LIST SORTED BY NNIE PLEASE SENO ANY CHANGES TO THIS LIST TO N. J. MACAN, MAIL COOE 345N.
Hakirel . Farokh 5. Hale. Susan Hamilton. Bradley RI. Hanchey. 8arbara J. Hand. John S. Harlan. Howard H. Harp. Julie K. Harris. Ken Hart. It. Hark Haselhoff. William H. HaugIT. 0. C. Hauser. Virginia Hegner. Frank (Bruno) Hesketh. James K. 8. .Higgins. G. A. Mill. Gail H. t Hill. 1. Kathy Hillburm. Stacy 1. Hinze. Oaniel C. Hoffer. Richard 3. Hoffman. Elizabeth (Liz) Hopkins Oarlene H.
Home. Stephen Horton. Peggy J. Horton. Riri,ard L. Huesnan. Lisa R. Huffinan. Dale E. Hunt. Gregory L. Hunt. Reuel 3.
Ext. 5106 5018 5404 5226 5792 sigi 5491 557$ 5426 5654 5025 5240 5632 5437 5434 5241 5026 5432 5489 5121 5755 5039 5085 5204 5356 5083 5155 5071 5378
Nail Cod. 4145 31611 40711 337H 3645 130 4725 118 3495 3355 4095 30611 1235 4595 3785 417H 411H 113H 3175 3705 154 3505 2495
30I
347H 4795 1155 3655 33SH
Cany
587-Cyprus Hinerals Company 585-Cyprus Copper Company 587-Cyprus Hinerals Company 585-Cyprus Copper Company 389-Cypnjs Coal Company 726-Exp I. .0ev. & Nm. lies. 587-Cyprus Hinerals Company 309-CyPnn Industrial liinermls 389-Cyprus Coal Company 389-Cp,5 Cool Company 587-Cyprus Hinerals Company $85-Cyprus Copper Company 527-Cyprus Hinerals Company S87-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 389-Cyprus Coal Company 389-Cyprus Coal Company 726-ExpI. .Oev.& Nm. Rn. 389-Cyprus Coal Company 309-Cypn,s Industrial Hinerals 525-Cyprus Cooper Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company $87-Cyprus Hinerals Company 389-Cyprus Coal Company 585-Cyprus Copper Company
Department Treasurer
Cost !C
870
Mail
Administrative Support ___e_
WillIams. Patricia 0. -008S
Ext. S206
Harketing
913 Hale. Susan
316H 50th
Budgets & Reporting
84S uiii. r. Kathy
41111 $026
Controller
842 lianciuey. Barbara J.
337H S226
Process & Construction
979 Radcliffe. Carolyn 1. 300S 5176
Evaluations - Oevelopaent
330 Blish. Susan A.
129 S621
Financial Analysis
884 HarD. Julie K.
472S 5491
La Facility
8170S Poersch. Karen H.
LAO SS62
Haintenance Resources
980 Gunnare. Sue H.
344S S130
Controller-Accounting
843 Thomas. Julie K.
337S S398
Treasurer Harketing
870 Williams. Patricia 0. 408S S206
913 Wachsmann. Kathy Ii.
32411 5082
Law
890 Wertz. Bonnie L.
121S 5030
140 Spec. Hetals & Ind. Hinerals
812
448S S178
Human Resources-Benefits Man
924 Kinser. Sharon H.
]79S S2S9
Corporate Accounting
845 Martin. Marcia J.
414H S262
Controller
841 Hill. I. Kathy
41111 5026
Office Services-Records Center
947 Hillburn. Stacy L.
113H S432
Control Icr-Accounting
843 Thonas. Julie K.
337S S398
Resource Oevelopment-Tech.Support 961 Radcliffe. Carolyn L. 300S S176
Ailministrat Ion
381 Hoffnan. Liz
1S4 S7SS
Haterials Hanageaent
SOS Secretary
343S S373
Controller Contro icr
04080 Eweritt. Hicki 042 Hanchey. Barbara J.
2S3S 337H
S487 S226
Human Resources
920 Greenwood. Helissa H. 365H S213
Consolidated Accounting
84S Hartin. Harcia J.
414H S262
Law
890 Landrum. Oebra A.
116S 5029
Resource Oeve lopoent
961 Radcliffe. Carolyn L. 300S S1)6
Human Resources
922 Prlddy. Kathy H.
330H S162
lrr. Thomas J. lsaacs. Terry C.
5811 5022
3205 11911
289-Cyprus Coal Company 587-Cyprus Hinerals Company
Transportation Office Services-Reprographics
91S liactIillan. Janice L. 319S 5827
946 Isaacs. Terry C.
119H $022
Jaap. Hichael Jackson. Karen H. Jackson. Paul R. James. van t Jaguez. Joe R. Jefferies. Robert A. Jerez. Rodrigo Johnson. Leland R. Judy. Robert 0.
Kear. Stephany t Keena,. John C. Kelly. William S. Kent. Vichy a. Keown. L. Eric King. Carolyn King. Oavid Klnser. Sharon H. Kirchhoff, Bruce C. Kitchell. Carole 1.
5305 5445
S35
5042 5444 5716 5795 5828 5462
301H 2715 3255
12111
2S3H 224H 237H 22911 332H
5845 5169 5229 5651 5174 5412 5053 5259 5402 5284
2085 30114 4555 40611 26&I 2715 24a1 3795 1385 3S2H
585-Cyprus Cooper Company 309-Cyprus Industrial Hinerals 309-Cyprus Coal Company 587-Cyprus Minerals Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 585-Cyprus Copper Company
Harketing Sales Services Control Icr-Accounting information Services Sales Service Information Services Information Services Information Services Envirornental Affairs
587-Cyprus Hinermls Company
Payroll
585-Cyprus Copper Company
Iitrketinq
687-CyPrus Hirnerals Company
Harket Strategy-CIH & Coal
587-CyPrus Hinerals Company
Budgets & Reporting
587-Cyprus Hinerals Company
Information Services
309-Cyprus Industrial Hinerals Sales Services
587-Cyprus Hinerals Company
Information Services
587-CyPrus Hinerals Company 587-Cyprus Hinerals Company
Human Resources-Eenefl ts Men Low
587-Cyprus Hinerals Company
Hta,an Resources
913 Wachsnarwn. Kathy H. 91310 Wielenga. Sylvia J. 843 Thomas. Julie K. 877 Evans. Alice 1. 91310 Wlelenga. Sylvia J. 876 Hiddleton. Hary Lou 879 Hiddleton. Hary Lou 876 Hiddleton. Hary Lou 808 Wochsrnann. Kathy H.
324H 27SS 337S 232K 27SS 23111 231H 23111 324H
5082 S486 S398 S302 S486 5820 5820 5820 5082
844 Gaylord. Laurie Ii. 913 Hale. Susan
911 Davidson. Janna L. 84S Hill. I. Kathy 878 Hiddleton. Hary Lou 91310 Wielenga. Sylvia J. 876 Hiddleton. Hary Lou 924 Kinser. Sharon N. ago Sherman. Pam H. 920 Greenwood. Helissa H.
216S 3104 443S 41111 231H 27SS 231H 379S 137S 36Sii
S282 50th 5118 5026 5820 S486 5820 S2S9 5011 S213
Consu I tent/Temporary fCaTl directly regarding work, not administrative support.
OIC:00-KA (11/20/89) Page 4
LEHMAN 00706
ADMINISTRATIVE SUPPORT LIST SORTEO BY NAME PLEASE SENO ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Me
Kling. Mark A, (luck. Clarence J. . 4.0. YaoI I. Kevin F. t I(s,ope. Paul 1. Koun,sky. Sart W. Kraft. Pemy A. Krivanek. .hilie A. Xronaenhoek. Robert 1. Krueger. Don C. 1
Ext.
5255 5387 5096 5603 5070 5166 5L90 5274 5044
Mail
Code
1135
20GM
255M 4634
l2lM
3Xl
3XS
303M
L03M
Co.,any SM-Cyprus Minerals Coipany 517-Cypnz Ninerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Coipany 587-Cyprus Minerals Cciipany 587-Cyprus Minerals Coi,pany 389-Cyrus Coal Cflpany 585-Cyprus Copper Cowan 587-Cyprus Minerals Cocipany
Depart.ent
Law
Health Services-Medical fnformation Services Audi tin; & Procethires Coino I idated Accounti Office Services-Word Processing Huan Resources Controller [nfonuaion Services
Cost
Cntr
890 930 878 882 845 946 920 842 877
Mail ASinistrat ive Support Code
taets. Lynn M.
119S
Fujita. Peggy
205M
Middleton. Mary Lou
2311*
Oolan. Joinne 9.
483S
MartIn. Marcia J.
41dM
Kraft. Penny A.
300M
walker, rat A.
329S
Hanchey. Barbar& J.
337M
Evans. Alice 1.
232M
Ext.
542E 5319 5820 5271 5262 5166 5142 5226 5302
Laltflrd. Willian J.
Landol t . 8rei,da R.
Landres. ted e.
Landres . Venalee K.
Landrum. Debra A.
Lantz. DarIen, C.
Leslanc. Thoaas J.
Leland. Stanley S. t
Leo. K. Pai9e
Lessner. George 0.
Locks.
J.
Lodenkaaper, John
Loew. George R.
Loewen. Rosen J. Loken. Bruce G.
Longhofer. Oeborah K. Longo. RicMrd
Loose. Rocky A.
Lougiwey. Kevin
Louis. Pitt A. t
Luevane. Marsha t Lui,iey, 1. Bruce
Lutrey. to.
5265 5446 58a3 5008 SO 5161 5288 5637
547
5460
560
5721 5034 5209 5659 5138 5117 5507 5062 5171 5342 5793 5201
116 275S 247M 3345
tl65
3lOS 359M tSO 204S 235S 128S 318M UCtq 312M 3DIM 2405
24GM
285M 1325 2063 W2S 235M 132
Sal -Cyprus Gold Co.p&ny 309-Cyprus Lnthistrial Mfnerals 587-Cyprus Minerals Conpany 389-Cypnj Coti Coapany 587-Cyprus Minerals Conpany 525-Cyprus Capper Coiiarry 587-Cyprus Minerals Conany 726-ExpI. .Dev.& Min.Res. 5a7-Cyprus Minerals Co*pony 309-Cyprus Industr$al Minerals 587-Cyprus Minerals Coapany 585-Cyprus Copper Coiany 587-Cyprus Minerals Coiany 585-Cy,ru, Copnr Company sas-Cyprus Copper Coany 309-Cyprus 1ndustria Minerals 587-Cyprus Minerals Copany 517-Cyprus Minerals Coapany 5a7-Cyprus Minerals Conpany 567-Cyprus Minerals Conpany S87-Cyprus Minerals Coi,pany 5fi7-Cyprts Minerils Coapany 726-ExpI. .Dsv.& Min.Res.
President Sales - Paper Infonation Services Control ler-Pccount ing
Law
Controller Ku.an Resots-ces-Benefits Man Administration tax fnteniational Sales
Law
Marketing Infor.atloi, Services M.rketirg Market ing Pres ident Infonuatioi Services Infor.at ion Services Li..
P.yroll Libraryllnfornation Center Infor.ation Services
Land Managefuent
380 Schillinqer. Maxine L. 81701 Landolt. 8renda R. 279 Mlddleton. Mary Lou 843 thopios. Julie K.
8o Landru., Oebra A.
842 Hnchey. Barb.ra J. 924 KInser. Sharon M. 330 Bush. Susan A. 848 G.ylord. Laurie M. 81716 Chandler. Oarbara A. 890 Locks. Jocelyn J. 913 Melson. Qorma 1. 877 Evans. Alice 1.
913 Wachsmann. Kathy M. 91.3 Hale. Susan A. 80400 Longhofer. Deborah K. 079 Middletori. Mary Lou 87g Middleton. Mary Lou
Erickson. Joyce P. 844 Gaylord. Laurie M. 948 879 Middleton. Mary Lou 9Th Matthis. Karen R.
117 275S 231M 337S 116S 337M 375S 129 216S 234S 126S 319M 232M 324M 316M 24D5 231M 231M 131S 216S
231M 138
5386 5446 5820 5390 502g 5226 5259 5621 5282 5091 5669 5139 5302 5082 5018 SI 3 5820 5820 SOlO 5282
5220 5315
Madftll.n. Janice 1. Magnuson. th. 5. Maher. Merry E. (Hank) Majer. David C. t Mal. Gerald J.
Mansfield. Maacy Mares. Julie M. t Martin. Oiarme 1. M&tin. Marcia J, Martin. Mkliael 0. Muon. M. O,eI lie Mater. Raymond G. 4atthis. Karen R. McCabe. Jon M. Mccain. Cynthia McCarthy. E. F. McCutchan. Nd E.
McDonald. Kerry A. Mcferr4n. Mildred J.
5027 5613 5717 5684 5060 5149 $086 5046 5262
577
5098 5124 5315 5815 5105 5563 5146 5356 5653
3195
109M 25611 230M 4405 350M 323M 4225 414M 128 26GM 305S 128 21W! .3245
lAS
300M 4465 3095
389Cyprn Coal Company
587-Cyprus
Is Conpany
587-Cyprus Minerals Conpany
507-Cyprus Minerals Colipany
587-Cypnz Mtnerals Coapmiy
S87-Cyprus Minerals Co4lpany
585-Cyprus Capper Cocany
587-Cyprus Minerals Coaflny
587-Cyprus Minerals Cofpany
726.Expl. .Dev.& Kin. Rn.
587-Cyprus Minerals Company
389-Cyprus Coal Coapany
726-ExpI. .Oev.& Miri. Rn.
587-Cyprus Minerals Coiipny
369-Cyprus Coal Coapany
309-Cyprus Industrial Minerils
S87-CyprtiS Isinerals Conpany
587-Cyprus Minerals Conpany
565-Cyprus Copoer Coiiioany
triasDortat ion Lnfor,atioc Services tfon,ation Services Infonuation Services Extcuttve Office
Human Resources Marketing
Public. Govt Investor Relations Corporate & Coino I idated Acctg Sr. Vt ce hesldent-EDtMR Lnforation Services Resource Deve lopdent LaS Manaqei.nt Infomation Services KuHn Resources
La Facility
Office Services-Word Processing I CooDer and Id Controller
915 877 27B 879 805 923 913
SBO 845
380 878 961 970 879 920 St 705 946 811 842
Mwlillan. Janice 1. Evans. Alice 1.
Middleton. Mary Lou Middleton. Mary Lou Frank. V. florence GreCiiwoo. Melissa M. Melson. DOnna 1. Wagoner. Jean E.
M.rtin. tarcia J.
BUsh. Susan A. Midleton. Mary Lou Radcliffe. Carolyn 1. Matthts. Karen R. Middleton. Nary Lou Walker. Pat A. Poer,ch. Karen M.
McCutc?ian. Mel E. Davidson. Janna 1. Hinchey. Barbara J.
319S 232M 231M 231M 437S 355M 319M 426S 414M 129 231M 300S 138 231M 329S LAB 3COM 443S 337K
5827 5302 5620 5820 5051 5213 5139 sosa 5262 562! 5620 5176 5315 5820 5142 5562 5146 5118 5226
consultant/tnporary 10611 directly regarding work, tot adtinlstrative suDport.
CHC:0O-fl (11/20/89) Page 5
LEHMAN 00707
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
I-
Mckelvy. Jean 1. Mclaughlin. Nary McQuarrie. Marie C. Meadows. W. 0. Meier. Robert H. Meleragno. Too Herder. John N. Middleton. Nary Lou Micra. LeRoy Miley. Karen Miller. Oomald 0. Millet. Pael R. Milliken. Frank R. l4onheit. Patricia F, l4onkus. Gail A. Moody. JoAwn Hoocy. m,thann C. Mooney. F. Steven l4orin. Krlstine K. Morley. Susan Morris. Jaaes R. Hone. Louis H. Moser. Janice G. Muehleip. Nary P. Mueller. Karen A. Mulryan. H. I'. (Joe) Ilurino. Louis 0. Murray. Don
Ext.
5773 5327 5101 5564 5809 5489 5127 5820 5724 5455 5252 5336 5382 5312 5345 5265 5055 5289 5020 5040 5228 5461 5347 5231 5616 5153 5619 5802
Mail
Code 250S 423M 3 IgS LAB 413M 27411 361S 231M 351S 112S 380S 245S 369S 42055 375S 137S 404S 3 28M logS 213S 342S 4735 36311 338M 116$ 421$ 2435 241$
Coapany
309-Cyprus Industrial Minerals 587-Cyprus Minerals Company 389-Cyprus Coal Coepany 309-Cyprus Industrial Minerals 587-Cyprus Minerals Coapany 587-Cyprus Minerals Company 389-Cyprus Coal Coaany 587-Cyprus Minerals Company 389-Cyprus Coal Coepany 587-Cyprus Minerals Company 587-Cyprus Minerals Ceepany 309-Cyprus Industrial Minerals 389-Cyprus Coal Company 587-Cyprus Hi nera is Company 587-Cyprus Minerals Coepany 587-Cyprus Minerals Coepany 587-Cyprus Minerals Coepany
585-Cyprus Copper Company 587-Cyprus Minerals Company 587-Cyprus Minerals Coamany 389-Cyprus Coal Coepany 587-Cyprus Minerals Company 507-Cyprus Minerals Coepany 585-Cyprus Copper Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company
309-Cyprus Industrial Minerals 309-Cyprus Industrial Minerals
Department
Controller Accounts Payable Sales & Customer Service Lab Facility Policies & Procedures Information Services
Resource Development Information Services Maintenance Resources Law Human Resources TechnIcal Services Environmental & Mine Engineering Consolidated accounting Itunan Resources-Benefit adlel Law rreasury President Law Tax
Financial Analysis lfrnsan Resources-8enefits Man Control 1cr
Law
Consultant Inten,ational Controller
Cost Mail Cntr Administrative Support Code
84000 Everitt. Micki
253S
845 BOrn. Charolette C.
423M
to Mc0uarrie. Marie C.
3lgS
81705 Poerscli. Karen N.
LAB
845 MartIn. Marcia J.
414M
878 Middleton. Mary Lou
231M
61 Radcliffe. Carolyn 1. 300S
875 Middleton. Mary Lou
gg Giannare. Sue N.
231M 344S
890 Landrue. Oehra A.
116S
23 Greenwood. Melissa N. 365M
81704 Everitt. Nicks g3 Radcliffe. Carolyn 1.
253S 300S
845 MartIn. Marcia J.
41411
g24 Kinser. Sharon N.
37g5
890 Moody. JoAan
137S
870 Willia*s. Patricia 0. lOSS
808 0&Oier. Patty 1.
327M
890 Landrum. Debra A.
116S
848 Gaylord. Laurie N.
216S
Giannare. Sue N.
884 Harp. Julie K.
344S 472S
g24 Kinser. Sharon N. 842 Hanchey. Barbara J. 890 Mueller. Karen A.
37g5 337M 116S
815 Schultz. Anna N.
4315
81715 Chandler. Barbara A. 234S
84000 Longhofer. Oeborah K. 240S
Ext.
5487 5097 5101 5562 5262 5820 5176 5820 5130 502g 5213 5487 5176 5252 525g 5266 5206 5261 502g 5282 5L30 5491 5259 5226 5616 5061 5091 5138
Mace. R. H. (Dick) Nagan. Nancy J. Ilalven. Jases G.
Nelson. Donna 1. Merger. Lawrence MiS. Bruce
Noel. Oscar F. III
Noel . Sharon K.
Narrell. Gerald B. lIotI,else,. Betty &
5077 5870 5745 5139 5454 5425 5570 5033 5354 5577
22711 34511
3735
31914 226M
2685 LAB
33410
321$
36411
587-Cyprus Minerals Co.any 587-Cyprus Minerals Company 389-Cyprus Coal Company 585-Cyprus Copper Company 587-Cyprus Minerals Company 309-Cyprus Industrial Minerals 309-Cyprus Industrial Minerals 585-Cyprus Copper Company 389-Cyprus Coal Company 587-Cyprus Minerals Company
Information Services Office Services-Supervisor Technical Services-Env.&liine Eng. Marketing information Services Sales Services Lab Facility Controller Contract administration 'swan Resources-Benefits Ada,,
875 Middleton. Mary Lou 946 Negan. Nancy J.
gJ Radcliffe. Carolyn L.
g13 Nelson. Donna 1. 876 Middleton. Mary Lou g1310 Wielenga. Sylvia J. 81705 Poersch. Karen N. 842 Hanchey. Berbara J. gIS MacMillan. Janice 1. g24 Kinser. Sharon N.
23111 345N 300S 31GM 23LM 275S LAS 337M
3tgS 37g5
5820 5570 5176 513g 5820 5486 5562 5226 5827 5259
Dia. Susan D. Orendorf. Mickey
5611 5154
122S 36511
587-Cyprus Minerals Company 587-Cyprus Minerals Company
Law Human Resources
890 Wertz. 8onnie 1.
' 1215 5030
823 Greenwood. Melissa N. 365M 5213
Pg-Audi ton t Pg-Auditors ni-Managers
5640 5709 5028
480$ 480$ 4825
Price Waterhouse Price Waterhouse Price Waterhouse
Auditors Auditors
Managers
000 000 000
Padden, Roger N. Park. Frederick 8.
Petrick. N: Craig Peelish. Michael 8. Peluso. Thoeas F.
Peppord. Gerard
5433 5646 5609 5234 5076 5041
276S 158 328$ 1205 351M 421$
309-Cyprus Industrial Minerals 725-Expl. .0ev. & Mm. Rn. 389-Cyprus Coal Coapany 587-Cyprus Minerals Coapany 587-Cyprus Minerals Coapany 587-Cyprus Minerals Company
Sales - Endustrial OP Exploration-Metals
Human Resources Law Human Resources Human Resources
81702 381 920 890 823 g2u
Wielenga. Sylvia J. Hoffnan. Liz walker. Pat A. Taets. Lynn N. Greenwood. Melissa N. Bottorff. Mary Lou
275S 154 329S
lIgs
365M 428S
5486 5755 5142 5428 5213 5221
'tonsu I tant/l'emporary tCal I directly regarding work, not administrative support.
QIC:00-MA (11/20/89) Page 6
LEHMAN 00708
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N..
H Pereira. H. W. Pergram. Owayne W. Petersburg. Shawn A. Phelps. Catherine 5. Phillips. Jeffrey Phillips. Key 1. Phinpraghat. Jeannine t Pine. Julie A. t Pittenger. Hint t PEacha. Hichael F. Poersch. Karen H. Poganski . Gregory 1. Popish. Oiana K. Popish. Herilyn F. 8' Powell. Oebbie Pratt. Will Priddy. Kathy H. Pucfttt. IG-iste, P. Pugh. chuck Purswel I. Robert 1. Putnam. Craig
Ext. 5636 5148 5144 5723 5389 5470 5044 5257 5279 5744 5562 5311 5482 5069 5018 5826 5162 5711 5568 5185 5179
Nail Code 344K 333H 4763 416K 3415 2275 211 5 2195 4545 3555 LAS 355H 2595 249H 3t6H 251 5 330K 284H LAS 3675 2 73H
Ccny
585-Cyprus Copper Coapany 585-Cyprus Copper Co.Pany 587-Cyprus Hinerals Coapany 587-Cyprus Hinerals Coagany 389-Cyprus Coal Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Coagany 587-Cyprus Hinerals Coagany 587-Cyprus Hinerals Comagany 389-Cyprus Coal Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 687-Cyprus Hinerals Company 585-Cyprus Copper Company 309-Cyprus Industrial Hinerals 585-Cyprus Copper Coapany 587-Cyprus Hinerals Company 309-Cyprus Lndustriai Hinerals 389-Cyprus Cool ComPan'y 587-Cyprus Hinerals Company
Oeparteent Controller Hisan Resources Consolidated Accounting Corporate & Consolidated Acctg Planning & Analysis Haan Resources-Safety&lnd.Hyg. Payroll Payroll Auditing & Procedures
Lab Facility Hmaan Resources-Uenefits Admn Controller information Services Harket ing Sales Hinan Resources lnfon.ation Services Lab Facility Enviroiae,tal & Hine Engineering Lnfon,ation Services
Cost n!E
842
Hail Main istrative Support Code
Hanchiey. Barbara J.
337H
922 Priddy. Kathy H.
331H
84S Hartin. Harcia J.
414H
84S Hartin, Harcia J.
414H
846 Thomas. Julie K.
337S
92000 Smuer. Linda 1.
$44 Gaylord. Laurie Ii.
231S 216S
844 Gaylord. Laurie H.
216S
882 Dole,,. Joanne B.
483S
Radcliffe. Carolyn 1. 300S
8170S Poersch. Karen H.
LAB
924 Kinser. Sharon H.
379S
84000 Everitt. Hicki
2S3S
878 Hiddleton. Hary Lou
231H
913 powell. Oebbie
316t1
81702 Wielenga. Sylvia J.
27SS
922 Priddy. Kathy H.
330K
878 Hiddteton. Hary Lou
231H
6170S Poenich. Karen H.
LAB
963 Radcliffe. Carolyn L. 300S
679 Hiddleton. Hary Lou
231H
Ext. S226 S162 S262 S262 5398 S134 S282 S282 S271 S176 SS62 S2S9 S487 SR 2o 5018 S486 S162 5820 S562 S176 5820
Quinn. Sheryl 0. t
5330 4125
587-Cyprus Hinerals Company
Treasurer - Credit & Collection 870 Williams. Patricia 0. 4083 S206
Radcliffe. Carolyn 1. Radies. Jr.. Ernest A. t Radies. Hery J. t Ratcliff. Oeborah 5. Ratcliff. Donald B. Reigan Harm. Revitte. Robert F. Ricardo. Hary L t Richards. W1lliaa 0. Rist. Hank Roberts. 9ieri I,. Roe. Hatt 5. Roeder. Robert E. Rounds. Hichael Rycknan. Jeffrey 5.
5176 5338 5227 5116 5238 5837 5653 5771 5135 5351 5047 5022 5842 5166 5370
3005 lOB 2794 4063 4565 2475 34881 2505 3475 3625 116K 119K 288H 4t95 228H
389-Cyprus Coal Ccapany 726-ExpI. .8ev. & Hin. Res. 309-Cyprus industrial Hinarals 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerale 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 389-Cyprus Coal Company 389-Cyprus Coal Company 587-Cyprus l4ieerals Company 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company
Technical Resources
960 Radcliffe. Carolyn t. 300S
Controller Sales Services Treasurer Harket Strategy
840 91310 670 911
Schillinger. Haxine I. Wielenga. Sylvia J. Williams. Patricia 0. Oavidson. Janna L.
1,17
276$ 4063 443S
Controller
34000 Everitt. Hicki
2S3S
Homa,, Resources
923 Greersood. Helissa H. 365$
Controller
84000 Everitt. Hicki
2S3S
Haterials Hanageoent
80S Secretary
343S
Haterials Hatmagement
805 Secretary
343S
Office Services-Rec. Ratention
94 7 Roberts. Shari I,.
116H
Office Servlces-Reprographics
94 6 Roe. Hatt S.
I 19H
Sales - Pager
SI 701 Landolt. Brenda R.
Public. Govt & Investor Relations 88 0 Trabert. Kathy H.
Infot.ation Services
87 6 Hiddleton. Hary Lou
27SS 417S 231H
S176 S386 5a86 S206 SlIB S487 S213 S487 S373 S373 5047 5022 S447 582S 5820
Sabatoni. Haria 5.
5738
Sacicett. Sallie K. t
5217
Scliaiiaburg. (rica F.
5384
SciTlUingar. Haxine
5386
Sthissler. Andrew P.
5054
Schmidt. Warren W.
5681
Sch,autz. Dale J.
5836
Schneider. Jr.. Robert H. 5242
Schulte. J. H.
5196
Schultz. Anna H.
5061
Scott. Randall J.
5469
Sebenik. Roger F.
5578
Sesson. Franando C. t
5021
264H 4583 3775 117 3715 270K 2445 3265 2025 4315 4695 LAS 2735
309-Cyprus Industrial Hinerals 687-Cyprus Hlnerals Company 587-Cyprus Hinerals Company 581-Cyprus Gold Company 389-Cyprus Coal Company 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 389-Cyprus Coal Conoany 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 585-Cyprus Copper Company 309-Cyprus Industrial Hinerals
Sales Services Auditing & Procedures Hiata,, Resources-Benefits Adam President Environmental & Hire Engineering Information Services Controller Control Icr-Accounting Tax HQ Copper and Gold Financial Analysis Harketing - Moly Oeveloplent Sales Services
91310 Wielenqa. Sylvia J.
27SS
882 Golan. Joanne 8.
483S
924 Kinser. Sharon H.
379S
380 Schtfltnger. Haxine I. 117
963 Radcliffe. Carolyn I,. 3005
878 Hiddieton. Hary Lou
2311$
64000 Longhofer. Oeborah K. 240S
643 Thomas. Julie K.
337S
848 Gaylord. Laurie H.
216S
811 Schultz. Anna H.
431S
884 Harp. Julie K.
-472S
913 Poersch - Karen M.
I-AS
91310 Wielenga. Sylvia J.
27SS
S485 S271 S2S9 5388 S176 5820 5138 S398 S282 $061 S491 SS62 S486
WonsultantJTeaporary Wall directly regarding work, not administrative support.
OiC:OO-KA (1 L/2O/8g) Page 7
LEHMAN 00709
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL COOE 345N.
11mm.
Sen. V. Shank. Robert S. Sheldon. William C. Shereiieta. Frank Shennan. Pan H. Shenean. Sherrill A. Shitel. Lee F. Shonk. Lowell A. Si.i. Ruth Simmons. Jill Skeens. Janie H. Smart. Harrtott H. t Smith. Brian * Seith. JobnP. * Smith, Julie H. Smith. Tom. Snow. Stuart R, Solly. PaeIa A. Spenoer. Kathleen H. Spiecha. John i Spielunan. Susan 1. Steen. Bill Stolina. Nelly Stone. Jr. . Chester B. Strain. Robert 0. Strandiord. Hark C. Stn,b. Rosemary S. Studer. Leslie R. Studer. Stephen Sturgess. Jamia Such. Curtis 1. Suleskf. David P. Swanso,i. Theresa 0. Sypersea. Daniel
Ext.
5431 5449 5754 5236
SOIl
SOBS
5195 5349 5630 5438 5322 5365 5644 5644 5742 5006 5237 S012 5788 SSS2 5748 5565 5569 5057 S304 S036 54Dm S203 5346 5782 5567 5625 5042 5126
Hail
Code 277S 24511 2SlH 35614 137S 136$ 25011 lOS
tllH
210S 423H 1045
27411 283H
4525
23611
3085 110$ 317ff 327S
42714 LAB LAB 436S 40414 233H
3601 410S 453S J3lH LAB 4655
l2lH
370S
Tiets. Lynn H. Tafoya. Alex Taraba. John Thiames, Katharine S. Thoimas. Julie K.
Thomas. Stephen W.
rhorDe, J. Tin Tiffin. 0. Steve Tiritas. 1. P. (Ilanos) Tomasino, Tera Trabert. Kathy H. Trabits. George A. Tuffield. Hichael Turner. Robert C. (Hick) Tyszkiewicz, Kemieth A.
5428 5042 5245 5137 5390 5219 5488 S388 5844 SIS2 582S Sl03 S772 S264 5002
1195 12tH 408)1 2l4S 337S 467S 28111 20214 236S 11514
4l7S 366$ 246$
3S3S 127
lksery. Jerri P.
494 271$
Cany
309-Cyprus Industrial Hirrerals 587-Cyprus Hinerais Company S87-Cyprus Hinerals Company 587-Cyprus Hinerals Company S87-Cyprus Hinerals Company 587-CyprusHinerals Company S87-Cyprus Hinerals Company 726-Expi. .Dev.& Hin.ReS. 587-Cyprus Htne,-als Company 587-Cyprus HI neral 5 Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company S87-Cyprus Hlnerels Company 587-Cyprus HInerals Company 587-Cyprus Hinerals Company 389-Cyprus Coal Company 587-Cyprus Hinerals Company
SBS-Cyprus Copper Company 389-Cyprus Coal Company S87-Cyprus Hinerals Company
309-Cyprus Industrial f4inerais 309-Cyprus Industrial Himerals 507-Cyprut Hin.r.la Company 587-Cyprus HInerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company S87-Cyprus Hinerals Company
58S-Cyprus Copper Company
309-Cyprus Industrial Hinerals 597-Cyprus Hfnerals Company 587-Cyprus Hinerals Company 389-Cyprus Coal Company
Department Sales - Products information Services information Services Human Resources-Benefits Ad,,,
Law
Law
Inforsatloit Services Control icr Information Services
Tax
Accounts Payable Lfbrary(lnfornatioo' Center Information Services information Services Harket Strategy-Coal information Services Technical Resources
Law
Harkati ng V.P. - Operations Consolidated Accounting
lab Facility Lab Facility
l Coal and iron Ore Budgets & Reporting Information Services
Human Resources Treasurer Auditln9 & Procedures
Environmental Affairs lab Facility financial Analysis InformatIon Services Technical Services-Resource 0ev.
Cost Cntr 81702 879 879
Adainistrative Support Wielenga. Sylvia J. Mfddleton. Hary Lou Hiddleton. Hary Lou
Hat I Code
27SS
23(14
23LH
924 Kinser. Sharon 14.
379S
890 Sherman. Pam H.
137S
890 Sherman. Pam H,
137S
879 Hiddleton. Hary Lou 231H
840 Schillinger. Haxine I. LOS
877 Evans. Alice I.
232H
848 Gaylord. Laurie 14. 84S Born. Charolette E.
216S 423H
946
878 Middleton. Hary Lou 879 Hiddleton. Hary Lou
231H 23LH
911 Davidson. Janna L.
443S
876 Hiddleton. Hary Lou
231H
960 Radcliffe. Carolyn I. JDDS
890 Bowen. Sally E.
126S
913 Helson. Donna 1.
31911
804 Radcliffe. Carolyn I. 300S
84S Hartin. Harcia J.
414H
81705 Poersch. Karen N.
LAB
8170S Poersch. Karen H. BID Frank. V. Florence
84S Hill. T. Kathy
LAB 437S .11tH
876 Hiddleton. Hary Lou
231H
920 Greenwood. Melissa H, 365H
870 Williams. Patricia 0. 408S
882 Dolan. Joanne B.
483S
808 Wmchsnann. Kathy H,
324H
8170S 894 877 961
Poersch. Karen H. Harp. Julie K. Evans. Alice L. Radcliffe. Carolyn L.
LAB 472S 232H 300S
Ext.
S486 S820 S820 S2S9 5011 5011 S820 S386 S302 S282 S097
S820 S820 S118 S820 S176 S079 S139 S176 S262 SS62 SS62 SOSI 5026 S820 S213 S206 S271 S082 SS62 5491 S302 S176
S87-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Minerals Company S87-Cyprus Hinerais Company 389-Cyprus Coal Company S87-Cyprus Hinerals Company 309-Cyprus tnductrial Hinerals 587-Cyprus Htnerals Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals company S87-Cyprus Hinerals Company 389-Cyprus Coal Company 309-Cyprus Industrial Hinerals 389-Cyprus Coal Company 726-ExpI. .Dev.& Hin.Res.
Law
information Services Controller lax Controller IC Copper and Gold Sales Services Health Services-Medical Technical Services Office Services-Telephone/Records Public. Govt & Investor Relations Technical Services-Env.Uoine Eng. Con troll er Haintenance Resources liiaan Resources
890 Taets. Lynn H, 877 Evans. Alice L. 841 P4111. T. Kathy 848 Gaylord. Laurie H. 840 Thomas. Julie K. 811 Cavidson. Janna L. 91310 Wielmnqa. Sylvia J, 930 Fujita. Peq9y
81704 Everitt. Nicki
947 To.asino. Tera 880 Trabert. Kathy H. 963 Radcliffe. Carolyn L.
84000 Everitt. Nicki
980 Gunnare. Sue H. 380 Rlish. Susan A.
119S 232H 41111 216$ 337S 443S 2755 205H 2S3S
IISH
417S 300S 2S3S 344S L29
S428 S302 5025 S282 S398 S118 S486 53L9 S487 SIS2 SB2S S176 S487 S130 S621.
309-Cyprus Industrial Hiiterals Sales Services
91310 Wielenqe, Sylvia J.
27SS 5486
tmConsultant/Teinoorary
ttall directly regarding work, not administrative support,
.
OIC:00-ioA (11/20/89) Page 8
LEHMAN 00710
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N J. NAGAN, MAIL CODE 345N.
ha.
Valdez. Connie Varga. Virginia Villlard. k Lyim Viren Edward A. ill Vogel. Craig 0. Vagels. Robert Von Rentzell. Sandy K,
Ext. 5615 5832 5405 5473 5239 solo 5675
Nail Code
24211 142
312S 352S 313S 205S 30CM
Coany
587-Cyprus Hinerals Company 726-Expi. .Oev.& Hin.Re5. 585-Cyprus Copper Company 369-Cyprus Coal Company 389-Cyprus Coal Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company
Departaa,t Information Services Land Management Controller Haintet.ance Resources Transportation Tax Office Services-Word Processing
Cost Cntr 876 970 842 980 91S 848 946
Mail Administrative Support Code
Hiddleton. Hary Lou
231H
Hatthis. Karen R.
138
Hanchey. Barbara J.
337H
Gunnare. Sue H.
S130
HcQuarrie. Harie C.
319S
Gaylord. Laurie H.
216S
Von Rentzell. Sandy
300H
Ext. S820 S3IS S226 344S SiOl S282 S67S
Wacl,smann. Kathy H. Wagoner. Jean 5. Wahn.an. Jeanette H, Walker. Greg A. Walker. Pat A. Wallack. Lynda W.
Wolt. Larry 0. Warnaars. Fred
Warnick, S. Watt. Gina 1. Vaguer. Linda Wells. Robert Wertz. Bonnie 1. *elpdale. David *lghae. Edward S. Wicks. V. J. (Pete) Wielenga. Sylvia J. Willcox, John S. Williaas_ Gary R. Willials. John Williams. Patricia 0. Williams. T. A. Williamson. Ketal Wilson. Bruce Wilson. Laurie Wilson. Linda S. t Wilson. Hark A. Wilson. Peggy S.t Wilson. Sue Wisdom. Cheryl A. Wittrig. Heredeth A. t Wolf. Philip C. Woods. Julie F. Wright. 8ruce R.
5082 5058 5673 S2IS S142 5093 S784 5833 5339 5268 5208 S348 5030 S393 5042 5001 5486 SIZS 5830 5488 5206 S3S3 5483 5368 5648 S187 S361 S703 5804 5023 S38S 54784 S447 SISI
324H 426$
30011 124S 329S 3S7H 106 148 228$ 146 LISS 457S 121S 25811 121H 314S 275S 34911
287H 1091 408$. 425$ 466$ LI7H 401H 403H 471S 114S 372$ 445$ 215$ 242S 271S 449S
SBS-Cyprus Copper Coxany 587-Cyprus Hlnerals Company 587-Cyprus Hlnerals Company 587-Cyprus Hlnerals Company 389-Cyprus Coal Company 587-Cyprus Hlnerals Company 726-ExPI. .Oev.& Hin. Ras. 726-ExpI. .Oev.6 Hin.Res. 309-Cyprus Industrial Hinerals 726-ExpI. .Oev.& Hin.Res. 587-Cyprus Hinerals Company 587-Cyprus Hiflerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 389-Cyprus Coal Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 537-Cyprus Hinerals Company 587-Cyprus Hinerals Company 587-Cyprus Ninerals Company 587-Cyprus Hinei-aIs Company 587-Cyprus Hinerals Company 389-Cyprus Coal Company 587-Cyprus Hinerals Company 587-Cyprus Hinerals Company 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals S87-Cyprus Hinerals Company
Harketing
913 Wachsnann. Kathy H.
Public. Govt & Investor Relations 880 Wagoner. Jean E.
Office Services-Word Processing 946 Walirinan. Jeanette H.
Law 890 Locks Jocelyn L.
}tiaan Resources
920 Walker. Pat A.
Human Resources-Benerits Adjn,
924 Kinser. Sharon H.
Controller
840 Schillinger. Haxine I.
Administration
381 Hoffman. Liz
Human Resources
92000 Bauer. Linda L.
Land Hanagelent
970 Hatthis. Karen R.
Treasurer
870 Williams. Patricia 0.
14) Coal and iron Ore
810
Law 890 Wertz. Bonnie L.
Information Services
878 Hiddleton. Hary Lou
Information Services
877 Evans. Alice L.
Salas & Customer Service
910 Mcguarroe. ilarie C.
Sales - Paper
81701 Wielenga. SylvIa J,
Human Resources
920 Greenwood. Helissa H.
Sales - Paper
81701 Landolt. Brenda R.
Information Services
677 Evans. Alice L.
Treasurer
870 Williaas. Patricia 0.
14) Spec, Hetals & End. Hinerals 812 8ottorff. Hary Lou
Financial Analysis
884 Harp. Julie K.
Office Services-Supplies
947 Wilson. Bruce
Budgets & Reporting
84S Hill. T. Kathy
Treasurer
870 Williams. Patricia 0.
Financial Analysis
884 Harp. Julia K.
Law 890 Landrum. Debra A.
Resource Development
961 Radcliffe. Carolyn L.
Office Services-Manager
947 Schultz. Anna N.
Payroll
844 Gaylord. Laurie H.
President
80400 Lonqhofer. Deborah K.
Sales Services
91310 Wielenga. Sylvia J,
14) Spec. Hetals & End. Hinerals
812
324H 426S 300H 128S 329S 379S 117 1S4 231S 136 408S 4485 121S 231H 232H 319S 27SS 365H 27SS 232H 408S 428S 472S 117H
31111 4085 472S 116S 300S 431S 216S 240S 27SS 448S
S082 S058 S673 S669 S142 S2S9 S386
S7S
S134 S3IS S206 S178 5030
SOW
S302 Slot S486 S213 S447 S302 S206 S221 S491 S368 S026 S206 S490 S029 S176 S06i S282 S138 S486 S178
consu Itant/Teoporary tCall directly regarding work, not administrative support.
04C:00-NA (11/20/89) Page 9
LEHMAN 00711
AOMINISTRATIVE SUPPORT LIST SORTEO BY HAlt PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL COOE 345N.
N
Yaros. Nary t Yoslilda. Alan S. Young. Darrell E. Yungny.r. Harold
Zanc. Daniel G. Zazenski. Richard J. Zegob. Susan Zeisler. Sherry t Zinge. loc
Zust Patricia 1. *
Ext.
5628 SOIl 5455 5736
Nail
Code
10111
147 2705 laSS
5244 5484 5107 5052 5571 5326
33611 2575 3765 29211 LAB 2501
Company 587-Cyprus Ninerals Company
726-Expi. .Dev.& Illn.Res. 309-Cyprus Industrial Ninerals 587-Cyprus hlinerals Company
Departent Information Services
Land Nanagetient
Sates - Industrial Financial Analysis
585-Cyprus Cooper Company
309-Cyprus Industrial Ninerals 587-Cyprus Minerals Company 309-Cyprus Industrial Minerals 309-Cyprus Industrial Minerals 209-Cyprus Industrial Ninerals
Controller Technical Services Human Resources-Benefits Adon Sales Services Lab Facility Sales Services
Cost Nail Cntr Adainistrative Support Code
877 Evans. Alice 1.
23211
970 hlatthils. Karen 8.
138
81702 Wielenga. Sylvia 3.
27SS
884 darn. Julie IC.
72S
Ext.
S302 531S S486 S191
842 Ilanchey. Barbara 3. 81704 Everitt. Nicks 924 Icinser. Sharon hi. 91310 Nielenga. Sylvia 3. 8170S Poersch. (area N. 91310 Wielenga. Sylvia 3.
33711 2S3S 379S 27SS LAB 27SS
S226 SIB? S2S9 S486 SS62 S486
Consu Itant/Temporary
tCaII directly regarding work. not adainistrative support.
OkC!QO-NA (11/20/89) Page 10
LEHMAN 00712
S
PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N
Add Change Name Company Department Ext. Cost Center Admn. Support Ext.
Delete Mail Code Mall Code
Add Change Name Company Department Ext. Cost Center Admn. Support Ext.
Delete Mail Code Mail Code
Add Change Name Company Department Ext. Cost Center Admn. Support Ext.
Delete Mail Code Mail Code
Add Change Name Company Department Ext. Cost Center Admn. Support Ext.
Delete Mall Code Mail Code
Add Change
NameCompany Department Ext. Cost Center Admn. Support Ext.
.
Delete Mall Code Mall Code
Add Change Name Company Department Ext. Cost. Center Admn. Support Ext.
Delete Mail Code Mall Code
Please send
N ante
Company Address
additional copies of the AdministratIve Support LIst to:
C:OO-OU3
LEHMAN 00713
ADMINISTRATIVE SUPPORT LIST SORTED IV COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
kae Longliofer. Deborah K. Wolf. Philip C.
Ext.
5138 5084
Hafi
e
2485
2425
Beyl. Fran0i5
5667
23D5
Buettner. R. J. (Jack)
5472 2295
Landolt. Brenda R. Roeder. Robert I. Wieltoiga. Sylvia J. Willians. Gary R.
5446 5842 5486 583D
2755 288N 2755 aa7N
Padden. Roger H.
Pratt. Will
Sevy. W.
Young. Darrell L
5433 5826 5431 5465
2765 2515 2775 27D5
Everitt. Nicki N. Gill. Gordon Millet. Paul R. Tiritas. E. P. (Haaos) Zazenski. Richard J.
5487 5182 5336 5844 5484
2535 2585 2455 2365 2575
Bregassa. fleay (flay) Cavanagh. Will A. Clark. Hike Colvifle. Pat Harris. Ken McCarthy. I. F.
Headows. H. D.
Noel. Oscar F. Ill
Poersch. Karen H.
Pugh. Chuck
Steen. Bill Stolina. Nelly Such. Curtis 1. Zinge. Ton
5569 5572 5574 5566 5575 5563 5564 557D 5562 6688 5565 5569 5567 5571
LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAS LAB LAB LAB
Abarca. Sergio Chandler. Bareara A. Lessner. orge 0. Hurino. Louis 3.
5718 5091 546D 5619
2525 2345 2355 2435
Cowaily 3D9-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals
Departeent President President
3D9-CyPrus Industrial Hinerals U.S. Sales & Dperations
3D9-Cyprus Industrial Hinerals Production
3D9-Cyprus Industrial Hinerals 3D9-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals
Sales - Paper Sales - Paper Sales - Paper Sales - Paper
3D9-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 3D9-Cyprus Industrial Hinerals 3D9-Cypnis Industrial Hinerals
Sales - Industrial
Sales Sales - Products
Sales - Industrial
309-Cyprus industrial Hinerals 309-Cyprus industrial Hinerals 3D9-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerols
Technical Services Technical Services Technical Services Technical Services Technical Service,
309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Minerals 309-Cyprus Industrial Minerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinerals
Lab Facility Lab FacilIty Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility Lab Facility
309-Cyprus industrial Hinerals 309-Cyprus Industrial Hinerals 309-Cyprus Industrial Hinera Is 309-Cyprus Industrial Minerals
International International Sales International Sales International
Cost Hail Cntr Adainistrativo Support Code
4DD Lon9hofer. Deborah K. 24D5 4DD Longhofer. Deborah K. 24D5
Ext.
513B S138
BISOD Lon9hofer. Deborah K. 24D5 S138
BISID Bauer. Linda L.
231S S134
817D1 Landolt. Brenda R. auDi Landolt. Brenda R. 817D1 Wielenqa. Sylvia J. 817D1 Landolt. Brenda R.
27SS 27SS 27SS 27SS
S446 5447 S486 S447
817D2 Wielenga. Sylvia .3. 81702 Wielenga. Sylvia .3. 817D2 Wielenga. Sylvia J. 817D2 Wielenga. Sylvia 3.
27SS 27SS 27SS 27SS
S486 5486 1486 S486
817D4 Everitt. Hicki 817D4 Everitt. Hicki B17D4 Everitt. ilicki 817D4 veritt. Nifli 817D4 Everitt. Nicki
2S3S 2S3S 2S3S 2S3S 2S3S
S487 5487 S487 54B7 S487
SiloS Poersch. Karen H. BI7DS Poerich, Karen It. 817D5 Poersch. Karen H. GIlDS Poersch. Karen H. 817D5 Poersth. Karen H. 817D5 Poersch. Karen H. 81705 Poersch. Karen H. BI7DS Poersch. Karen H. 817D5 Poersch. Karen H. 317D5 Poerac?,. I(are, N. 817D5 Poersch. Karen It. 817D5 Poarsch. Karen H. BI7DS Poersch. Karen H. BI7DS Poersch. Karen H.
LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB
5S62 SS62 SS62 SS62 SS62 5S62 SS62 SS62 5S62 SS62 SS62 SS62 SS62 SS62
81716 81716 61716 81716
Chandler. Barbara A. Chandler. aarbara A. Chandler. Barbara A. Chandler. Barbara A.
234S 234S 234S 2345
5D91 S091 5D91 5091
Consu Itant/Teeporary tCal I directly regardin9 work, not edoulnistrative support.
OIC;D0-CD (III2DIBP) Page 1
LEHMAN 00714
ADMINISTRATIVE SUPPORT LtST SORTED BY COMPAMY/DEPARThENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. MACAN. MAIL CODE 345N.
Hiec Borowicz. Ginnie t Bradley. Carol N. Dechant. Joyce 1. t Fritz. Kiaberly Garcaau . George H. Graham. Vickie Home. Stephen Nckelvy. Jean L. Nurray. Don Popish. Diana IC. Reigan. brine Rlcardo. Mary L. t Schautz. Dale J. Tuffield. Nichael
Ball. Stewart 1. Borrelli. Nary A. Craig. Stella 8. t D'. Richard D. Graves. Thonas C. Jackson . Karen N. Jaouez, Joe R. King. Carolyn t MIS. Bruce Radies, Mary J. Sabatoni . Naria S. Sessom. Frenando C. t Thorpe. J. Tie Ussery. Jerri R. Woods. Julie F. Zeisler. Sherry t Zust. Patricia 1. *
Baiter. Linde L. Fickle. RobIn 1. Phillips. Key 1. Varnick. S.
Ext. 5067 S3D7 5088 5758 SBDI 5760 5065 S773 58D2 S482 5837 3771 5836 S772
Nail Code 250$ 248$ 2605 2625 2635 2SDS 24gS 2SDS 2415 2895 247S 2503 2445 2465
5463 S364 S413 5478 S403 S44S S444 S412 S42S S227 S738 5021 5480
494 S447 50S2 S326
274S 271S 271S
27811 269S
271S
25311 271S
268$
27911 28411 273S
281N 271S 271S
28211
250S
S134 S601 S470 S339
2315 22SS 227S 2283
Coapany 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Nineral 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Minerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Minerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals
Depart.ent Control ler Control Icr Control Icr Control ler Control 1cr-Accounting Controller Controller Controller Controller Controller Controller Controller Controller Controller
Cost
Nail
Ciitr Administrative Support Codo
84000 Longhofer. Deborah IC. 240S
84000 Lorighofer. Deborah IC. 240S
94000 Everitt. Micki
2S3S
94 000 Everitt. Micki
2S35
24000 Everitt. Hicki
2S3S
84000 Everitt. Nick!
2535
94000 Everltt. Ilicki
2S3S
84000 Everitt. liicki
2S3S
84000 Longhofer. Deborah IC. 240S
84000 Everitt. Micki
2S3S
84000 Everitt. Ilicki
2S3S
94000 Everitt. tlicki
2333
84000 Lorighofer. Deborot. K. 240S
84000 Everitt. iilcki
2S3S
Ext.
SUB SUB S487
S487 S487 S487 S487 S487 S138 S487 S487 3487
SUB
S487
309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Minerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-cyprus industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals 309-Cyprus Industrial Ninerals
Sales/liarketing Sales Services Sales Services Sales Services Sales Services Sales Services Sales Service Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services
91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 WielenQa. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J.
27SS 27SS 27SS 27SS 27SS 27SS 27SS 27SS 27SS 27SS 27SS 27SS 27SS 27SS 2753 27SS 27SS
S486 S486 S486 S486 S486 S486 S486 S486 S486 5486 S486 S486 S486 S486 S486 S426 S486
309-Cyprus Industrial Ninerals 309-Cyprus Industrial Minerals 309-Cyprus Industrial Minerals 309-Cyprus Industrial Nineral;
Human Resources Huaan Resources Huaan Resources-Safety&Lnd.Hyg. Hw.en Resources
92000 Bauer. Linda L. 92000 Oauer. Linda L. 92000 aeuer. Linda L. 82000 lauer. Linda L.
2315 231S 231S 231S
S134 S134 S134 S134
Consul tent/Temporary fQll d irectly regarding work, not administrative support.
OIC:00-CD (11/20/89) Page 2
LEHMAN 00715
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. MACAN, MAIL CODE 345N.
M Morris. James R.
Placha. Michael F. Srowm. o, P. Gunnare. Sue H, Splecha. John J,
Eat. 5228 5744 S846 5130 S6S2
Mill
3425 3565 34SS 3445 327S
Hopkins Darlene H. RiChards. Wll 11am 0. Rist. Hank
S039 SI3S S3SI
3SOS 347S 362S
Baum. John E. Caffarelli. Jr.. J. lho.as. Julie K.
S808 $009 S398
338S 339S 337S
Bornhofen. Richard 0. Haselhoff. WIll i H. Hinze. Daniel C. Jackson. Paul R. Landres. Vernalee K. Schneider. Jr.. Robert H.
5232 S8S4 S4S9 SROS 5008 S242
332S 33SS 317S 325S 334S 326S
Chitteeden. John Esterl ins. Steven C. PhillIps. Jeffrey
SlOG S23S S389
340S 336S 341S
Ncguarrla, Marl. C. Wicks. V. J. (Pete) Orabant. Donald J.
S101 5001 SF69
319S 314S 447S
Canter. Ihomas C. Deal. Larry M. irt, Thomas J. Hadli I Ian. Janice 1. liorrel I. Gerald 8. Vogel. Craig &
S114 5812 5811 5827 S3S4 S239
3155 316S 320S 319S 321S 313S
Caylor. JoIwu R. Haice. James Krivau.k. Julie A. KcCain. Cynthia Patrick. N. Crai9 Walker. Pot A.
S104 S140 S190 SIOS 5609 S142
331S 323S 3305 324$ 3295 329S
Radcliffe. Carolyn L. Snow. Stuart R.
S176 S237
300S 3085
Company 389-Cyprus Coal Company 389-Cyprus Coal Company 189-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
189-Cyprus Coal Company 189-Cyprus Coal Company 389-Cyprus Coal Company
189-Cyprus Ca I Company 389-Cyprus Coal Company 389-Cyprus Coal Company
389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
189-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
389-CyPrus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
189-Cyprus Coal Company 389-Cyprus Coal Company 309-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
389-Cyprus Coal Company 389-Cyprus Coal Company
0.Parttt
PresIdent President V.P. - OPerations
Materials Hanage.emt Materials Hanagomant Materials Mana9eeeat
Controller Controller Controller
Control Icr-AccountIng Cont;ol ler-Accountin9 Control ler-Accounttn9 Control 7cr-AccountIng Controller-Accountin9 Control ler-Accountin9
Plannin9 & Malysis Plannin9 & Analysis Puannln9 & Analysis
Salts & Custoaer ServIce Sales & Customer ServIce Sales
rransportation Contract Aiflinistratlon Iransportation Iransportation Contrect ATinistration TransportatIon
Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources
Technical Resources lechnical Resources
Cost Cntr
804 804 804
. Mail Administrative Support Code
Gurmare. Sue H.
3445
Radcliffe. Carolyn 1. 3005
&unare. Sue H.
344S
Gunnare. Sue H.
3445
RadclIffe. Carolyn 1. 300S
Ext. 5130 5176 S130 5130 S176
aDS Secretary 80S Secretary 80S Secretary
343S 343S 343S
S373 S373 S373
840 640 840
lhoaas. Julie K. Thomas. Julie K. Thomas. Julie K.
337S 337S 337S
S398 S398 S398
843 843 843 343 843 643
Thomas. Jul Ic K. lhomas. Julie K. lhcmas. Jul Ic K. Thomas. Jul Ic IC. Ihomas. Julie K. Ihomas. Julie K.
337S 5398
3375 S398
337S S398 337S S398 337S S398 337S S398
846 846. 646
Ihonas. Jul Ic K. Ihomas. Jul Ic K. Thomas. Julie K,
337S ]37S 337S
S398 S39B 5390
910 McQuarrie. Marie C. 910 McQuarrie. Marie C. 910 McQuarrie. Marie C.
319S 319S 3t95
SIDI S101 5101
98$ Mmdlii Ian. JanIce L. 319S S827
91S Madli I Ian. Janice L. 319S 5827
91S Madli I Ian. Janice L. 319S 5827
91S MacMi I Ian. Janice L. 319S S927
91S Madill Ian. Janice L.
319S S827
91S McQuarrie. Marie C.
319S SlUl
920 Walker. Pat A. 920 Walker. Pat A. 920 Walker. Pat A. 920 Walker. Pat A. 92Q Walker. Pat A. 920 Walker. Pat A.
329S 329S 329S 329S 329S 329S
5142 S142 S142 S142 S142 5L42
960 Radcliffe. Carolyn L. 300S S176 960 Radcliffe. Carolyn 1. lOGS 5176
.ConsultntflempOrary
-
tCal I directly regarding work, not adminIstrative support.
OIC:00-00 (11120189) . Page 3
LEHMAN 00716
ADMINISTRATIVE SUPPORT. LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, NAIL COOE 345N.
II
Col Icy. 6. Lynn Iloffer. Richard J. Hunt. Gregory 1. Nateer. Raymond G. Nercier. John N. Syprsma. Daniel Wilson. Sue * Hfl liken. Frank R. halven. Ja,es G. Purswell Robert 1. Schissler. Andrew P. Trabits. George A.
Ed.
5125 5121 54)71 S124 S127 S126 5804 S382 5745 518S 5054 5103
NiH
Cod. 3605 3705 365S 3065 361S 370S 372S 369S 373S 367S 371S 366S
C.ny
389-Cyprus Coal Ccnpany 389-Cyprus Coal Ccpany 389-Cyprus Coal CCOP.ny 389-Cyprus Coal Conpany 389-Cyprus Coal Coapany 389-Cyprus Coal Cospany 3a-Cyprus Coal Coapiny 389-Cyprus Coal Cenpany 389-Cyprus Coal Cu.pny 389-Cyprus Coal Canpiny
9-Cyprus Coal Coapany 9-Crus Coal Ccnpny
8auqhn. Bruce E. Co. Victor L. Hager. Samuel E. Hand. Johi, S.
S314 5734 5176 5192
3S7S 3545 3OO 3645
3a9-Cyprus Coal Cc.tpany 9-Cyprus Coal Ceapny
389-Cyprus Coal Cc.Ip.ny 389-Cyprus Coal CcnPany
Oube. Nichael R. Hart. 14i. Nark Micra. LeRoy Turner. Robert C. (Nick) vir.n. Edwurd A. 111
S424 S426 S724 5264 5473
363$ 349S 3515 3535 3525
389-Cyprus Coal Ccnpiny
9-Cyprus Coal Cpiny
389-Cyprus Coal Coi.piny 389-Cyprus Coal Coi,pany 389-Cyprus Coal Co.*piny
Dr&rt...it
Cost Cntr
Resource Oevelop*eat
96L
Resource DeveloDeent-Teth. Support 961
Resource Developlent
961
Resource Oevelop.ent
961
Resource Oevelop.ent
961
Technical ServIces -Resource 0ev. 961
Resource Deve lopuent
961
Envroniental & Nine Engineering 963
Technical Senicn-Env.Uline Eng. 963
Envireiisental & Nine Engineering 963
Environ,ental & Nine Engineering 963
Technical Services-Env. 8Mine Eng. 963
Nail 4sinistrative Support Cod. Racliffe. Carolyn 1. 3005 Radcliffe. Carolyn 1. 300S Radcliffe. Carolyn 1. 3005 Radcliffe. Carolyn 1. 3005 Radcliffe. Carolyn L. 3005 RadclIffe. Cdrolyn 1. 3005 Radcliffe. Carolyn L. 300S Radcliffe. Carolyn L. 300S Radcliffe. Carolyn 1. 300S Radcliffe. Carolyn L. 300S Radcliffe. Carolyn L. 300S Radcliffe. Carolyn L. 300S
E,*t.
5176
SUB
SL76 5176
SUB
5176 5176
SUB
5176 5176
SuB
5176
Process & Cnstruction Proctss & Construction Process & Construction Process & Construction
979 Radcliffe. Carolyn L. 300S SUB 979 RadclIffe. Carolyn L. 300S SuB 979 Radcliffe. Carolyn 1. 300S SuB
979 Radcliffe. Carolyn L. 300S 5176
Naintenance Resources Naintenance Resources Nai ntenance Resources Nai ntenance Resources Naintenance Resources
980 Jnnare. Sue N. 980 Jnnare. Sue N. 960 Jnnare. Sue N. geD Jnnare. Sue N. 980 Jnnare. Sue N.
344S 344S 344S 344S 5130
S130 S130 S130 S130 344S
Consu I tant/Tecporary tCafl directly regarding work. ,ot adninistrative support.
QIC;00-00 (11/20/39) Page 4
LEHMAN 00717
ADMINISTRATIVE SUPPORT LIST SORTEO BY COMPANY/DEPARTMENT PLEASE SENO ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Na.. DeNier. Patty L. Judy. Robert 0. NQot'ey. F. Steven Stur9ess. Jaole
Adcock. J. N. Byrtie. ViCk p. Ouiaine. Jean Paul Haflch!y. Barbara J. Hop-to,. Peqqy J. )
Kr!nhoek. Robert L.
Lantz. Qarlene C. NcFerri n. Ni idrod J. Nuetileip. Nary P. Noel Sharon K. I Pereira. N. H. Viii tard. A. Lynn Lang. Daniel G.
Bartenhagen. Cflhy L. ReP. Robert H. Sro%t. Joyce V. CalUwel 1. Steven 14. Ceranowlcz. Jo t OeCesare. Richard 5. Disbury. 8rian Earle. Carol E.
Fr,er. Nfthael J.
Nale. Susan Hauser. Virginia Jaap. Niclrn& Xeenan. John C. Lodenkalcer. John Loewen. Robert J. Loken. Bruce G. Naves. Julie H. Inelson. Donna L.
I. Debbi. *
Sebentk. Roger F. Spenner. Kathleen N. Wachsnnn. Kathy N.
Gleason. rerry .3. hunt. Reuel J. Pergrem. Owayne 14. Priddy. Kathy N.
xt.
5261 5152 5289 5782
Nail
e 327N 332N
32DM
331N
5108 5160 5169 5226 5204 5271 5161 5658 5231 5033 5636 5105 5244
339N 311N 30B5 337N 30211
03N 3105 309S 33DM 331N 34411 312S 33611
5306 5225 5296 5218 $003 5230 5295 5358 5177 5018 5240 5305 5169 5721 520g 5650 5086 5139 5018 5578 5788 5082
301N 311N 322N 307N 32a1 325N 310N 313N 321N 316N 306N 30111
301M 31811 312N 301N 323N 31911 316N LA8 3t7N 321N
5L4! 5378 5148 5162
329N 335N 333N 33011
Ca,any
85-Cyprus Copper Company 585-Cyprus Copper Company 585-Cyprus Copper Coilipany S85.Cyrrrin Copper Co.iany
585-Cyprus Copper ColilparTy Sa5-Cyprii, Coper Coilpany 585-Cyprus Coper Company 585-Cyprus Copper Callmay 585-Cyprus Copper Cocpany 585-Cyprus CoPer Coiany 5B5.Cyprus Copper Company 585-Cyriji Copper Company
5fi5-Cyrus CoVtr Coivany SfiSCyprus Copper Coi.pany
585-Cyprus Copper Company 505-Cyprus Copper Coipany 585-Cyprus Copper Cocipany
585-Cyprus Copper Comgony 585-Cyprus Copper Cocany 585-Cyprus Copper Conpany 505-Cyprus Coper Company 585-Cyrus Copper Company 585-Cyprus Copper Co.pany SOS-Cyriji Copper Concany SBS-Cyprus Copper Coipany SSS-Cypn.s Copper Coipany 585-Cyprus Copper Co.pany 585-Cyprus Copper Company 585-Cyprus Copper CoPIpny 585-Cyprus Copper Coiipany 585-Cyprus Copper Coi.pany 585-Cyprus Copper Company 585-Cyprus Copper Corany 585-Cyprus Copper Comany 585-Cyprus Copper Coiany 585-Cyprus COpp.r Company 585Cyprus Copper Cc.pany SfiSCyprus Copper Coflany 505-Cyprus Copper Cotipany
585-Cyprus Copper Conpary 505-Cyprus Copper Cocpany 585-Cyprus Copper Coiiipany 585-Cyprus Copper CO,any
Depsrtment President
Envqron.ental Affan
President
Environiental Affain
Control Icr Controller Control icr Control Icr Control Ir Controller Controller Control Icr Controller Control Icr Controller Control Icr Controller
Nar$cetln9 Na,ketlftg Nar$cetin9 Narketing N.r$ceting Nar$cetiutg Nar$ceting Nr$cet1ng Nar$cetiutg
Nar$cettutg
Narketing Nar$ceti'ig Ita,teth,q Narstetlng Narsteting NaitetTh9
Narstet 1n9 Nar$cetln9 Narsteting Narsteting Narstetlng Narstetlng
Moly Oevelopdtnt
ifuiwn Recources Ftuiin Resources Fhiaan Resources Hu.an Resources
Cost Nafl
Cntr ASinistratfve Support Code g_
808 UsHer. Pflty L.
327N 5261
BOB Wachsi,ann. Kathy N.
324N 5082
808 Odlier. Patty I..
327N 5261
808 Wachsmann. Kathy N.
324N 5002
842 Flanchey. Barbara J.
812 Hchey. 8arbara J. 842 Hinchey. Bartara J. 842 Flanchey. Bartara J.
B12 Hanchey. Barbara J. 812 Hanchey. Barbara J. 612 Hanchey. Barbara J. 812 Flanchey. Bartara J. 812 Hanchey. Barbara J. 812 Efanchey. 8artara J. 812 Hanchey. Darbara J. 812 Hanchey. Barbara J. 812 Hanchey. Barbara J.
337N 337N 337N 337N 337N 337N 337N 337N 337N 337N 337N 337N 337N
5226 5226 5226 5226 5226 5226 5226 5226 5226 5226 5226 5226 5226
913 Wachsmann. Kathy N. 913 Hale. Susan 913 Hale. Susan 913 Nale. Susan 913 Hale. Susan 913 DeNier. Patty L. 913 Nale. Susan 913 Nelson. Oonna L. 913 Nelson. Oonna L. 913 Hale. Susan 913 Wachsiann. Kathy N. 913 Wachstann. Kathy N. 913 Hale. Susan 913 Nelson. Oonna L. 913 Wichsann Kathy N. 913 Kale. Susan A. 913 Nelson. Donna I.. 913 Nelson. Oonna L 913 Pc.s.lj. Debbie 913 Poersch. Karen N. 913 Nelson. Oonna L. 913 wachsmann. Kathy N.
922 Prlddy. Cathy N. 922 Prlddy. Kathy N. 922 Prlddy. Kathy N. 922 Prtddy. Kathy N.
32411 316N 316N 31611
3t6H
327W 31611 31911 319N 3t611 321N 321N 316N 319N 3Z4N 316N 319N 319N
3t6N
LAO
3t9N 321N
5082 SOLO 5018 5018 5018 5261 5018 5t39 5139 5018 5032 5082
sole
5139 5032 5018 5t39 5139 5018 5562 5139 50B2
33ON 330N 330N 330N
5162 5162 5162 5162
Consul tant/Temporary
tCail directly regarding wait. net ad.lnlstrative support.
-
OC:OO-00 (11/20/89)
Poge
LEHMAN 00718
AOMINISTRATIVE SUPPORT LIST SORTEO BY COMPANY/OEPARThENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. MACAN, MAIL COOE 345N.
Laticard. Williat 3. SchilTinger. Na,iine
Eat. S26S S366
Nail Cods
116
11?
Harlan. l4ovard N. Leland. Stanley $.
S191 S63?
130 150
Crlson. Eric
5056 150
Bauer Hernan L. BUsh. Susan A. Hartin. Nichael 0. Tyszkievicz. Kenneth A.
S2?0 S621 51?? 5002
114 129 128 12?
9Lair Robert C. Burton. willian 0. UoffIun. ELizabeth (Liz) Park. Frederick 8. Wan,aars. Fred
S369 S2?2 S?SS S646 5833
136 159 1S4 158 148
Hrotzsen. VIctoria 1.
Coyner. 3. Nichatl
Radles. Jr. Ernest A. t Shook. Lowell A. Watabolt. LarrY 0.
S685 S650 S338 S349 5784
10? 104 108 105 106
Bensing. 3. 3.
&lhr. Hans Bird. Jes H.
Brady. Patricia 3.
Brotz.an. Nlchael F. Fitzslienons. Nancy * Gaskins. In I. Lutrey. Toe Nattliis. Karen R. Varga. Virginia Watt. Gina I. Yoshida. Alan S.
SOSO S20? 5335 S188 S30$ SB3S 508? S201 S3IS 5832 S268 501?
IOOS L31 139 136 141 13? 13S 132 138 142 146 14?
C,any
581.Cyprus Gold Coepany 581-Cyprus Gold Conpany
?26-Eapl. .Oev.& Nm. Res. ?26-Eapl. .Oev.& NIn.Res.
?26-EaPL. .Oev.& NIn.Res.
726-Eapl. .0.v.& Nin gas. 726-EapL. .Oev.& Nln.Res. 726-Eapl. .0ev.; Nin.Res. ?26-Eapl. .Oev.& Ni Res.
?26-Eapl. .0,v.& Mn gas. ?26-EapL. .Oev.& Nin.Res. ?26.EaPl. .Oev.& Nln.Res. ?26-Eapl. .Oev.& Nin.Res. ?26-EaPI. .Oev.& Mm. Res.
?26-Eapl. .Oev.& Nin.Res. ?26-Eapl..Oev.i. Nin.Res. ?26-EapI. .0ev.; Nin.Res. ?26-EzP1. .Oev.& Nin.Res. ?26-Ezol. .Oev.& NIn.Res.
?26-Ezpl. .0ev.; Nin.Res. ?25-Ezpl. Dav. & Nm. gas. ?26-Ezpl. .0ev.; Nin.Res. ?26-EzpL. .Oev.& Nin.Res. ?26-Ezpl. .Oev. Ni Res. ?26-Ezpl. .Oev. Nm. gas. ?26-Ezpl. .Oev. Nln.R.s. ?26-Ezpl. .Oev. NIn.Res. ?26-Ezpl. .0ev.; Nin.Res. ?26-Ezpl. .Oev. Nm. gas. ?26-Ezpl. .Oev. Ntn.Res. ?26-EzPl. .Oev.& Ni Res.
Oepartaent PresIdent President
Evaluations - Oevelopn.nt Adainlstration
Adsinistration
Adainistration Adainistratlon Sr. Vice President-EOaVR Hunan Resources
Adi,inistration Adsinistratlon Adainistration VP Eaploration-Metals Adilnistration
Controller Controller Controller Controller Controller
Land Nana9eeent Land Nanagaznnt Land Nanagesent Land Nana9eeent Land Nanagenent Land Nana9ecent Land Nana9elnent Land Nanagenent Land Nanagenent Land Nanagesat Land Nanageinent Land Nanaqenent
Cost Cntr
360
380
Nail Adainistrative Support Cede
SchIll inger. Naxi ne I. 11?
Schi II inger. Nanine 1. 11?
Eat. S396 STh6
330 BUsh. Susan A. 330 ii Ish. Susan A.
129 S621 L29 S621
373 RI Ia. Susan A.
129 S621
380 Hoffsan. Liz 380 BUsh. Susan A. 350 Bush. Susan A. 350 61 15h. Susan A.
L54 S?SS L29 SB2I (29 5621 129 S621
381 Hoffnan. Liz 361 Hoflnan. Liz 361 Hoffnan. Liz 301 Hoffnan. Liz 381 Hoffean. Liz
ISa S?SS (54 S?SS (54 S?SS 1S4 S?SS (54 S?SS
940 840 840 840 840
SchI I linger. Nanine 1. LI? Schlllinger. Nanine 1. LIP Schil linger. Nazi.,. 1. 11? Schillinger. Nazirie 1. LOS SchI LI inger. Nazmne I. 11?
S386 S3B6 S386 5386 S38ff
970 Natthis. Karen R. 970 Natthis. Karen R. 970 Natthis. Karen R. 970 Natthis. Karen R. 970 Natthis Karen R. 970 Natthis Karen R. 9?b Natthis. Karen R. 970 Natthls. Karen R. 970 Natthis. Karen R. 970 Natthis. Karen R. 9T0 Katthis. Karen R. 970 Natthis. Karen R.
1L65 (38 13$ 138 138 13$ 138 138 138 L38 133 138
531S S315
531Y
S3IS S3IS S3IS S3IS S3IS S3IS S3IS S3IS S3IS
Consul tant/Teforary Wa; I directly regarding work, not aainistrative svpport.
DIC:00-00 (11/20/89) Page 6
LEHMAN 00719
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Mae
Barr. Kenneth J. Bottorff. Nary Lou Cojipton. J. C. Frank. V. Florence Nalys. Gerald J.
Ext. 5050 5221 5263 5051 5060
Miii Code 4395 4285
4295 1375 4405
Caany
587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-CyPrus Ninerals Company 587-Cyprus Ninerals Company
-t
Executive Office Executive Offica Executive Office Executive Office Executive Office
Cost Cntr 805 80S
80S 805 80S
Nail Ad.inistrative Support Code
Frank. V. Florence
437S
Bottorff. Nary Lou
428S
Bottorff. Nary Lou
428S
Frank. V. Florence
437S
Frank. V. Florence
437S
Ext. SCSI S221 S221 SDSI SOSI
Stone. Jr.. Coaster 8. Wells. Robert
5057 5348
436$ 4575
Bellue. Donald P. NcOonald. Keriy A. Schultz. Nina N. Thomas. Stephel Id.
5131 5356 5061 5219
4305 446$ 4315 4675
Hesketh. James K. U. Williams. T. A. Wright. Bruce R.
5437 5353 5151
4595 4255 4495
587-Cyprus Ninerals Ccapany 587-Cyprus Ninerals Company
li Coal and Iron Ore li Coal and Iron Ore
810 Frank. V. Floranca 810
587-Cyprus .Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerels Company 587-Cyprus Ninerals Company
li Copper and Gold Fg Copper and Gold li Copper and Gold li Copper and Gold
811 Schultz. Anna N. 811 Davidson. Janna 1.
911 Schultz. Anna Ii.
811 Oavidson. Janna 1.
587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company
li Spec. Netals & md. Ninerals 812
I4 Spec. Netals & End. Ninerals 812
Bottorff. Nary Lou
li Spec. Netals & md. NInerals 212
437S 4485
SOSI S118
431S 443S 4315 443S
S061 Silo S061 StIR
448S 428S 448S
S176 S221 S178
Mulryan. N. T. (Joe)
5153 4215
Gaylord. Joy G Nill. 1. Kathy Taraba. Join
5202 5026 5245
40911
411N
40811
Dowell. millie S. t Driscoll. Veronica Fisher. Gregory A. French. Claudene t Fuigham. William N. (ear. StePhany Louis. Patt A. t PhinpraPhat. Jeenntne t Pine. Julie A. t Wittrig. Neredeth A. t
5381 5317 5243 5070 5309 5845 5171 5044 S2S7 5385
2185 2175 2245 2095 223$ 2085 206$ 2115 2195 2155
587-Cyprus Ninerals Company
Consultant
587-Cyprus Ninerals Company 587-Cyprus NInerals Company 597-Cyprus Ninerals Company
Controller Controller Controller
587-Cyprus Ninerals Company 587-Cyprus Nlnerals Company 587-Cyprus Ninerals Copany S97.Cyprus Ninerals Company SB7Cypnis Ninerals Company 587-Cyprus NInerals Company 587-Cyprus Minerals Company 527-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company
Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll
81S ichultz. Anna N,
84k 841 841
Hill. I. Kathy Kill. T. Kathy Kill. T. Kathy
844 Gaylord, Laurie N, 844 Gaylord. Laurie N. 844 Gaylord. Laurie N. 844 Gaylord. Laurie N. 844 Gaylord. Laurie N. 844 Gaylord. Laurie N. 844 Gaylord. Laurie N. 844 Gaylord. Laurie N. 844 Gaylord. Laurie N. 844 Gaylord. Laurie N.
431S S061
411N 411N 411N
S026 5026 S026
216S 216S 216S 216S 216S 216S 216S 216S 216S 216S
S282 S282 S282 S262 S282 5282 S282 S282 S282 S282
Born. Charolette E. Bury. Julie 1. CaHow. Kenneth R. . Jr. Cohen. Rolandi N. Davey. Naybelle S. t leinlin9. Don J. Doster. C. Elizabeth Hamilton. Bradley 11. Hill. Gail N. Huesman. Lisa R. Kent. Vicky 8. Kounousky. Bart U. Nartin. Narcia J. NCt.aughlin. Nary Neier. Robert N. Nonhelt. Patricia E. Petersburg. 5ho. A. Phelps. Catherine S.
5097 5320 5211 5806 5321 5329 5089 5404 5241 5083 5651 5070 5262 5327 5209 5312 5144 5723
42311 42311 42311 4181$ 42211 4231$ 4261$ 407N
417N 4795
10611
42lN 4l4N
4231$ 4131$ 4201$
4785 41611
587-Cyprus NInerals Company 587-Cyprus Ninerals Company 587-Cyprus NI nerals Company 587-Cyprus NInerals Company 587-Cyprus Ninerals Company 507-Cyprus Ninerals Company 587-Cyprus Ninerais Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerais Cmpany 587-Cyprus Ninerals Coapany 587-Cyprus Ninerals Company 587-Cyprus Ntnerals Company 587-Cyprus NInerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company
Accounts Payable Accounts Payable Accounts Payable Corporate Accounting Accounts Payable Accounts Payable Consolidated Accounting Budgets & Reportin9 Corporate Accounting Consolidated Accounting Bud9ets & Reporting Consolidated Accounting Corporate & Consolidated Acctg Accounts Payable Policies & Procedures Consolidated Accounting Consolidated Accounting Corporate & Consolidated Acctg
84S 84S 84S 84S 84S 84S 84S 84S 84S 84S 84S 84S 84S 84S 845 84S 84S 84S
Born. Charolette E, Born. Charolette E. Born, Charoletta E. Martin. Narcia J, Born. Cliarolette E, Born, Charolette E. Nartin, Marcia J, Kill. r, Kathy Nartin, Marcia J, Nartin. Narcia J, Hill, 1. Kathy Nartin. Narcia J, Nartin, Narcia J, Born, Cliarolette E, Martin, Narcia J. Nartin, Narcia J. Nartin, Marcia J. Nartin, Narcia J.
4231$
423N 425N 41 4N
42311 4 23N 41 4N
411N 414N
41 4N
411N .41411
41 4N 42311 414N 114N 414N 414N
S097 S097 S097 S262 S097 S097 S262 S026 S262 S262 S076 S262 S262 S097 S262 S282 S262 S262
'Consultant/Temporary tCall directly regardin9 work, not adninistrative support.
O1C:OO-CQ (11/20/89) Page 7
LEHMAN 00720
.
Ne
Skeens Janie N. Spielmian. Susan 1.
Strain. Robert 0. t 4 Ison Laurie
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGANS NAIL CODE 345N.
Ed.
5322 5748 5304 5548
Null
423N 427N 4D4N 4OlN
Co.py
Sa7Cyprus Ninerals Colwany 587-Cyprus Ninerals Cc.any 587-Cyprus Ninerals Coapany 587-Cyprus Ninerals Coiany
Departaent Accounts Payable Consolidated Accounting Budgets & Re%rting Budgets & Reporting
Cost Nail
tntr M.i n istrat lye Support Code Ext.
45 Born. Charolette E.
423N S0g7
645 Nartin. Narcia 3.
41 a 5262
45 Hill. T. Kathy
4llN $025
645 Hill T. Kathy
41 tN $025
rltw.lng. J. 0. (David)
Gaylord. Laurie N. Leo. K. Paige Norley. Susan ScITU?te. J. N. Sinnons . Jill ThtelIes Xatharine 5. Vogeis. Robert
Slg3 5282 5407
SO4D 5196
5438 5137 SStD
2075 2155 2045 2135 2025 2105 2145 2055
Aritflster, Michael L. t
Brpwn. Rose L. t
Gonzales Narta CL t
Graybi II Ron Hakimi. Farokh 5. Hatigh. 0. C. Nooy. Ruthai,n C. Quinn, Sheryl D. Ratc I if. Deborah 5. Studer. Leslie R. t bleghtr. LInda WI I Hams. Patricia 0.
Wilson. Linda C. t
5031 5334 5333 SLg4 5105 5025 5055 5330 5115 5203 5208 5206
5t87
4L35 4015 4025 4155 4145 4DS 4045 4125 4055 4105 4155 408S 403N
587-Cyprus Kiner&h Coiany 587-Cyprus Ninerals Cflany 587-Cyprus Ninerals Coirany 587-Cyprus Nlnerals Coc,pany 597-Cwrus Ninerals Coepany $87-Cyprus Ninerals Coany 587-Cyprus Ninerals Copany 587-Cyprus Ninerals CO4pany
587-Cyprus Ninerals Co.any 587-Cyprus Ninerals Coa,any 587-Cyprus Ninerals Cooipany 587-Cyprus Ninerals Co.pany 587-Cyprus Ninerals Coapany 587-Cyprus Ninerals COpany 587-Cyprus Ninerals Coipany 587-Cyprus Ninerals Coany 587-Cyprus Ninerals Corany 587-Cyprus Ninerals Co.pany 587-Cyprus Ninerals Coirany 587-Cyprus Nlnerals Coopany 587-Cyprus Nlnerals Co.any
Ta
Tax/Payroll
Tax Ta Tax. Tax Ta Tax
848 Gaylord. Laurfe N. 848 Gaylord. Laurte N. a46 Gaylord. Laiire N. 846 Gaylord. Laurie N. 848 Gaylord. Laurie N. 848 Gaylord. Laurie N. 848 Gaylord. Laurie N. 848 Gaylord. Laurie N.
2165 2155 2155 2155 2165 2155 2165 2165
5282 5282 5282 5262 5282 5282 5282 5282
Treasurer - Credit & Coflectlon 670 Will ilIs. Patricia 0.. 4085 5205
Treasurer
870 Will iajns. Patricia D. 4085 5206
Treasurer
870 Will thins Patrici, 0. 4085 5206
Trasurr
870 Will jams PatricIa 0. 408S i205
Treasurer
7D Williams. PatricIa 0. 408$ 5206
Treasurer
a7o Will ias. Patricia 0. 4085 5205
Treasury
870 Will jass. PatrIcia 0. 408S 5206
Treasurer - Credit & Collectin 870 Willius. Patricia 0. 4085 5206
Treasurer
e7o Will itis. Patricia 0. 408S 5205
Treasurer
870 Will ias. Patricia 0. dOGS 5205
Treasurer
870 williams. Patricia 0. 408$ 5205
Treasurer
870 Will iafs. Patricia 0. 4085 5205
Treasurer
870 will iwn. Patricia 0. 4085 5206
Evans. Al ice I. Gaul Dennis N. Kiddleton. Nary Lou Naco. R. H. (Dtck)
S302 5829 5820 5077
232N 23411 231N 227k
S87-Cypnis Ninerals Coany 587-Cyprus Ninerals Co.ipany 587-Cyprus Ninerals Coiany S87-Cypnis Ninerals Cowany
Lnfon.ation Services tnformatlon Services Infonution Servkes tnfon.ation Services
875 Evans. Alice I. 675 Evans. Alice I. 875 Niddltton. Nary Lou 875 Niddleton. (ary Lou
232N 232N 231N 231N
5302 S302 $820 5620
Jefferies. Robert A. t
Jo,nson Leland R. King. David Nerger, Lawrence
Ryckinn. Jeffrty 5. S&th. To. Strand.jord. Nark C.
Valdez Connie
801gw. Jijes J. t
8u I ford Jennifer L. t Crosby. ten)' DrogpeIn. Jates W. t Frederick. Diana
Grotegut. Qoa
Jaics. Van t Krueger. Oon C. t
George R.
I4agnuson. 1*1. 5.
Loew.3i.f Ruth
5715 58Th 5053 5454 5370 5006 5035 5515
224N 229N 240N 225N 228N 235N 233N 242N
S755
042
1042 5275 5043 543g
5042 5094 5034 5513 S5J0
106$ 121N Z21N t04N 264N 108N
t2lN
103N LION 109N U IN
587-Cyprus Ninerals Copany 587-Cyprus Ninerals Coany 587-Cyprus Nierals Coapany S87-Cyprus Minerals Colay 587-Cyprus Ninerals Coiipany 5e7'Cyprus Ninerals CQany 587-Cyprus Ninerats Coirany 587-Cyprus Ninerals Co.pany
5a7-Cyprijs NInerals C04.pany 587-Cyprus Nnera Is Coany S87-Cyprs N fitera Is CoiaiTy 587-Cyprus Ninerals CoIpaITy 587-Cyprus Ntnerals Company 587-Cyprus Ninerals CO8ny 587-Cyprus Ninerals Cootany 587-Cyprus Ninenls Co,pany 5a7'Cyprus Minerals Cocany 587-Cyprus Ninerals Co..iy 587-Cyprus NIneras Cowcany
tnfon.ation Services Infon.ation Services Information Services Information Services tnfon.ation Services (nfon.atton SeTvices Information Services [nfornaton SeTvices
Information Servtces Information Serv ces Inforat tat, Services Lnformation Services Information Services Informatton Services Information Services Enformation Services Infonation Services Information Services Enformation Strvices
875 Niddleton. Nary Lou 875 )4iddleton. Nary Lou 875 Niddleton. Nary Lou 875 Niddleton. Nary Lou 875 Niddleton. Nary Lou 875 Niddleton. Nary Lou 675 Nlddleton. Nary Lou 875 Nddleton. Nary Lou
077 Evans. Alice I. 877 Evans. Alice I. 877 Even. Alice L. a77 Evans. Alice I. B77 Evans. Alice I. B77 Evans. AlIce I. 877 Evans. Alice I. B77 Evans. Alice 1. B77 Evans. Alice I. 877 Evans. Alice I. 877 Evans. Alice I.
231N 231N 23tN 23tN 231N 231N 231$ 231N
5829 5820 5820 5820 5629 5829 820 5820
232N 232N 23211 232N 232N 232N 232N 232K 232N 232N 232N
5302 5302 1302 5302 5302 5302 5302 5302 5302 5302 5302
'Consu I tant/Teenrary tCal I directly regarding work, not ddlin1stratIve support.
CKC:QO-00 (Ll/20/89) Page 8
LEHMAN 00721
AONINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Name Swanson. theresa 0. Tafoya. Alex Whiqhaan. Edward G. t WI I limes. John Yaros . Nary t
Ext. SO42 S012 SO42 S488 S628
liii!
Code 121N 121N 12tH
10511 lOIN
Aoan. Susan E. f Babe. David W. Boehlke. Job11 N. Buckley. Leonard J. Cardamone. Frank A. Carfrae. Nan lyn A. Farrell N. tori Garner. Andrietta C. eown. 1. Eric l(m,oll Kevin F. t Naher. Henry E. (Hank) Nason. N. Chell ie Nelaragno. Ice Popish. Nan lyn F. t Puckett Kristen P. Schmidt. Wan-en N. Smith. Brian %Thelpdale. flavid
S276 S383 5250 S130 S693 5705 5751 S331 5171 5096 5797 5090 S489 5069 571! S681 S614 S393
25?N
26211 2)414 269N 2S411 29014 2S9N 267N 26811 2S51l 2S611 26011 27411
219N
29414 27014 27111 25811
Bellue. Greig 0. Collings. JGie 0. Dalton. Gleen A. Oiaje. Scott A. Jarez. Rodrigo Landres. led 8. Lonqo. Richard Loose. Rocky 4. haley. 1. Eruce Naier. David C. NcCabe. Jon II. Putnam. Craig Shank. Robert S. Sheldon. William C. Shirtel. Lee F. Snith. John P.
S287 5379 S267 5796 5795 5803 5197 SaC? 5793 S681 S3IS 5179 S419 S7SI SI9S S614
23511
2Sl
27611 27511
23?N
21711
21S1 285$
23511
23l
24811
2?3N
21511 25111 25011 28311
Abercrombie. Gail A. Ball. Lola A. Flagman. g. ii. (DickI Nartin. Dianne 1. Rounds. Nlchael Trabert. Kathy N. Wagoner. Jean E.
5216 5375 5362 S146 S186 SB2S 5058
119$ 121S 490g 122$ 119S 1175 1253
C,.ny
S8?-Cypnjs Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninetals Company 587-Cyprus Ninerals Company 567-Cyprus Ninerals Company
587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus MInerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus NInerals Company 587-Cyprus Nlnerals Company 587-Cyprus NInerals Company 587-Cyprus NInerals Company 587-Cyprus Nlnerals Company 587-Cyprus Ninerals Company 587-Cyprus Nlnerals Company 507-Cyprus Ninerals Company 597-Cyprus Minerals Company 587-Cyprus NInerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company
587-CyPrus Ninerals Company 587-Cyprus Ninerat Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals ComPany 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company S87Cypnis Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company
587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 597-Cyprus Minerals Company 587-Cyprus Ninerats Company 587-Cyprus Ninerats Company 587-Cyprus Ninerats Company SM-Cyprus Ninerals Company
Department Infomation Services Information ServIces Information Services Information ServIces Information Services
Cost Cntr 8?? 8?? 8?? 8?? 3??
Nail Administrative Support Code
Evans. Alice 1. Evans. Alice 1.
232N
23l
Evans. Alice 1. Evans. Alice 1.
232N
23l
Evans. Al ice I..
232N
Ext 5302 S302 S302 S302 S302
Information Services Information Services Information Services Information Services Information Servlas Information Services Information Services Information Services Information Services Information Services information Services Information Services Information Services Information Services information Services Lnformation Services Lnforaation Services Information Services
878 Niddleton. Mary Lou 378 Niddleton. Nary Lou 878 Niddleton. Nary Lou 878 Niddleton. Nary Lou 878 Niddleton. Nary Lou 878 aiddleton. Nary Lou 878 Niddleton. Nary Lou 878 Niddleton. Nary Lou 878 Niddleton. Nary Lou 878 Niddleton. Nary Lou 878 Niddleton. Mary Lou 878 Niddleton. Nary Lou 878 Niddleton. Nary Lou 870 Middleton. Nary Lou 8Th Nlddleton. Nary Lou 878 Niddleton. Nary Lou 878 Nidileton.Nary Lou 878 Niddleton. Nary Lou
231N 231N
23111 231N 231N 231N 231N 231N 231N 231N 231N 231N 231N 231N 231$ 231N 23lN 23111
S820 S820 S820 S820 S820 S020 S820 S820 SO2D S820 SO2D S820 S820 S020 5820 S82D S820 S820
Information Services Information Services Information Services Information Services information Services Information Services Infon.ation Services Information Services Infon.ation Services Information Services Information Services Information Services Information Services Information Services Information Services Information Services
879 Niddleton. Nary Lou 879 Niddleton. Nary Lou 879 Niddleton. Nary Lou 879 Niddleton. Nary Lou 079 Niddleton. Nary Lou 079 Niddleton. Nary Lou 879 Niddleton. Nary Lou 07g Nfddltton. Nary Lou 879 Nlddleton. Nari Lou 879 Niddleton. Nary Lou 879 Nlddleton. Nary Lou 879 Niddleton. Nary Lou 879 Niddleton. Nary Lou I Niddleton. Nary Lou 879 Niddleton. Nary Lou 879 Niddleton. Nary Lou
231N
23111
231N 231N 231N 231N 231N
23211 23111 231N 231N 231N 231N 23111 231N 231N
5820 S020 SOlO S820 S820 SOlO S820 5820
SOW SaW
5820 SOlO SOlO SOlO 5820 5820
PubI Ic. Govt & Investor Relations 080 Public. Govt & Investor Relations 88! Rubric. Govt 4 (nvescor RelatIons 880 PubI Ic. Govt 4 Investor Relations 880 Public. Govt 4 Investor Relations 880 Public. Govt 4 Investor Relations 880 Public. Govt & Investor Relations 880
Trabert. Kathy N. Wagoner. Jean E. Wagoner. Jean E. Wagoner. Jean E. Irabert. Kathy N. Trabert. Kathy N. Wagoner. Jean E.
1175 4253 4285 426S 1175 i175 426S
582S S058 5058 S058 S82S S82S SOSS
Consu I tant/Tenporary tCal I directly regarding '.ork
not administrative support.
QIC:00-Ca (11/20/89) Page 9
LEHMAN 00722
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT.
PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
J
11
Andrews. C. R. t Aflt. Greg 0. Bott RIck J. t Knope. Paul 1. Pittenger. Nark t Sackett. Sal lie K. I Stiader. Stephen t
Ext
53W
5249 5167 5693 5279 5217 5346
Nail Coda 4605 4615 481S 46311 464S 158$ 453S
Co.pany 587.Cyprun Ninerala Coany 587-Cyprus Ninerala Coany 587-Cyprus Ninerala Coiany 587-Cyprun Ninerala Coany 587-Cypnin Ninarain Coppany 587'Cyprun Ninerala Coiany 587-Cypnin Ninerala Co.any
Departae,t Auditin9 & Proceduren Auditing & Procadurdn Audi ti n9 & Proceduren Auditin9 & Procedures Auditing & Procedures Auditing & Procedures Auditing & Proceduren
Cost Cntr 882 882 882 882 882 882 882
Nail Atm in trat lye Support Code
Dolan. Joanne 8. Oolan Joanne 8.
4835 4935
Do Ian. Joanne B.
483S
Golan Joanne B.
483S
Golan. Joanne 8.
483S
001w,. Joanne B.
483S
Dolan. Joanne B.
483S
Ext. 5271 5271 5271 5271 5271 5271 5271
Anderson. Todd Bhappu. Roan 8. Cornette. Daniel J. Cenereaux. Bruce N. Harp. Jul me K.
None. bum N.
Scott. Randall J. Sulenki. David P. 1411 liamanon. Kemal Wilnon. Nark A. Yungjieyer. Harold
SE'S 5839 5629 5256 5491 5161 5469 5625 5103 5361 5736
IllS 475S IllS 47DS 472S 473S
455
465S 466S IllS 468$
587-Cyprun Nineraln taiwan 587-Cypnia Ninerala Coany 587-Cyprun Ninerala Coiany 587-Cypnin iiineraln Company 587.Cyprun Ninerala Coilpany 587-Cyprun Nineraln Comany 587-Cyprus l4lneraln Company 587-Cyprus Nineraln Company 597-Cypnin Ninerain Company 587-Cyprun Ninerain Company 587-Cyprun Nineraln Company
Financial Analynin Financial Malyn in Financial Analyn in Financial Anatyn in Financial Analyn in Financial Malynin Financial Analysis Financial Aimalynis Financial Analynin Financial Ailalyn in Finartial Analynin
381 Narp. Julie K. 881 Narp. Julie K. 884 Narp. Julie K. 881 Narp. Julie K. 881 Narp. Julie K. 881 Narp. Julie K. 204 I4arp. Julie K. 881 Narp. Julie K. 881 Narp. Julie K. 881 Narp. Julie K. 884 Narp. Julie K.
472S 472S 47ZS 472S 472S 472S 4725 472S 472S 172S 472S
5491 5191 5491 5191 5491 5491 5491 5491 5191 5491 5491
Ajiderson. Debbie K.
5212
Bowen. Sally E.
5079
Brotaley. C. Corwin (Cory) 5838
Ecltntei n. Donald A.
5016
Ericknon. Joyce p.
5010
Felger. Charlen 1.
5158
Frieaaan. Deborah J. Gallagher. Lenlie A.
5657 5027
Gardiner. Craig A.
5013
Godell . Ralph S.
5011
Gormiley. Kathleen J.
5824
Hegner. Frank iBnino)
5632
Nufaan. Dale C.
5155
KirchhoFf. Bruce C.
5402
Kling. Nark A.
5255
Landn,a,. Debra A.
5029
Lockn. Joce lyn J. Louqhrey. Kevin
5669 5062
Niley. Karen Noody. JoAnn Norm Krintine K.
5155 5266 5020
Null ler. Karen A. GM. Sunan 0.
5616 5611
Peel in h Ni Chad R.
5231
Shenean. Pam N.
5011
Shenean Sherrill A.
5085
Sol ly. Pamela A. laetn Lynn N.
5012 5128
Walker. Greg A.
5215
We.tz. Bonnie 1.
5030
Wilnon. Peggy S. t
5703
139S 126S IllS IllS 131S 106$ 129S 133S 134S I3DS (255 123S IISS 118S IL3S 116S 128$ 1325 112S 137S ID9S 116$ 122S I2DS 137S 136S lIDS 119S 124S 121S IllS
587-Cyprus Nineraln Company 597.Cyprun NinaraIn Company 587-Cyprun Ninerain Company 587-Cyprun Ninerain Company 587-Cyprun Nineraln Company SSlCyprun Ninerain Company 537-Cyprun Nineraln Company 587-Cyprun Nineraln Company 587-Cyprus Nineraln Company 587-Cypnin Nineraln Company $67-Cyprun Ninerain Compamy 5B7-Cyprun Nineraln Company S87-Cypnn limneraln Company 587-Cyprun Nincraln Compaly 587-Cypnin Ninaraln Coapany 5B7-Cyprun Nineraln Company 587-CypDun Ni nera In Company 537-Cyprus Nimmerain Company 587-Cyprun Nineraln Company 587-Cyprun Nineraln Coepany 5a7-Cyprun I4ineraln Company 587-Cyprun Nineraln Company 507-Cyprun Nineraln Company 587-Cyprus Ninera In Company 587-Cypnjn Ninerain Company 5B7-Cypnin Ninnraln Company 597-Cyprun Nineraln Company 587-Cyprun Nineraln Company 587-Cyprun Ninaraln Company 537-Cypnin Ninerain Company 587-Cyprian Nineraln Coepany
Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law Law
890 rlcknon, Joyce P. SOD Sow,,,. Sally E. 890 Nueller. Karen A. 890 Nueller. Karen A. SOD Ericknon. Joyce P. 890 Landrw'. Debra A. 89D Lockn. Jocelyn L. 89D Noody. JoAnn A. SOD Noody. JoAnn A. SOD Ericknon, Joyce P. 890 Bowen Sally C. 890 Wertz. Bonnie 1. 890 Landruma. Debra A. 890 Sherman. Pam N. 890 laetn. Lynn N. 890 Landrum,. Debra A. 890 Lockn. Jocelyn J. SOD Ericknon, Joyce P. 890 Landrtn. Debra A. 890 Noody. JoAnn 89D Landrun. Debra A. 89D Nueller. Karen A. SOD Werti Bonnie 1. 89D raetn. Lynn N. SOD Shea-aim. Pam H. B9D Sherman, Pam H. 890 Bowen. Sally C. 890 Taetn. Lynn N. 890 Lockn. Jocelyn 1. 890 Wertz. Bonnie 1. 83D Landru... Debra A.
131S 126S II6S 116S L315 116S 128S 137S 137S 131S 126S I2IS 116S I37S 119S II6S 128S 131S 116S 137S IISS 116S 121S II9S 137S L37S 126$ II9S I28S 121S II6S
solo 5079 5616 5616 5010 5029 5669 5266 5266 5010 5079 5030 5029 5011 5128 5029 5669 SOLO 5029 5266 5029 5616 SO3D 5428 5011 SDII SD79 5128 5669 SD3D 5D29
Connu I tantflem.porary Itall directly regarding work, riot adainintrative nupport.
QIC:O0-CD (Lt12D189) Page ID
LEHMAN 00723
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TQ N. J. NAGAN, MAIL CODE 345N.
Ma.
Dolan. Joanne Graber. Larry
Ext. 5755 5677
hail Cod.
4835
40511
Davidson. Janna L. Kelly. William S. Ratcliff. Donald B. Siuith. Julie H.
5118 5229 5238 5742
4435 4555 4565 4525
Crow). Chris L. Greenwood. Melissa N. Horton. Richard L. Kitchell. Carole T. Peppard. Gerard Strub. Roseeary S. Wilcox. Joixi S.
5253 5213 S3th 5284 5041 5408 5328
34611 36511 34711
3S2N 4215 36011 34911
Barrett. Thceas R. Felton. Diane A. Mansfield. Nancy Niller. Donald D. Dreodor?. Nickey Peluso. Thomas F. Revitte. Robert F.
5371 5326 5149 5252 5154 SD76 5653
35311 35411 35016
3805
36611 35111 34811
Anderson. Oetora L. Baker. Nelodie J. Glau. Linda L. Higgins. G. A. Kinser. Sharon N. LeBlanc. Thoaas J. Norikus. Gail A. NOSer. Janice G. Notheisen. Betty A. Pogenski . Gregory L. Schauimburg. Erica F. Sheremeta. Frank Wallack. Lynda W. legob. Susan
5380 5442 5247 5434 5259 5288 5345 5347 5577 5311 5384 5236 5093 SID7
35811 36111 36211 3785 3795 35911 3755 36311 36411 35511 3775 35611 35711 3765
Fujita. Peggy Kiuck. Clarence J. N.D. Tiffin. D. Steve
5319 5387 5388
2DSN 2D6N 2D2N
Bondch. Sue E. Gonzales Bethann R. Isaacs. Terry C. Kraft. Penny A. NcCutchan. 11.1 E. ufagan. Nancy J. Roe. Natt S. Von Rentzell. Sandy K. Wahnnan. Jeanette N.
5672 S000 5022 S366 S145 S67D 5022 S675 S673
3DDN
12311 11911 30011 30011 34511 11911 30011 30011
Company 567-Cyprus Ninerals Company 587-Cyprus Ninerals Company
Department Utility Services Utility Services
Cost Catr
9D5
90S
Nail ASinistrative Support Code
Golan. Joanne 8.
4835
Dolan. Joanne 8.
483S
Ext. S7SS S7SS
587-Cyprus Ninerals Co.pany 587-Cyprus Ninarals Company 587-Cyprus Ninerals Company 587-Cyprus Ninera Is Company
Market Strategy Market Strategy-CXM & Coal Market Strategy Market Strategy-Coal
911 Davidson. Janna L. 911 Davidson. Janna L. 911 Davidson. Janna L. 911 Davidson. Janna L.
443S 443S 443S 443S
S118 SlIB S118 S118
587-Cyprus Ninera Is Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Coapany 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company
Human Resources Huean Resources Human Resources Human Resources Human Resources Human Resources Human Resources
92D Greenwood. Melissa M. 36511 S213
92D Greenwood. Melissa
36511 S213
92D Greenwood. Melissa M. 36SN S213
92D
Greenwood. Mel issa M. 36511 S213
92D 8ottorff. Mary Lou
428S S221
92D 92D
Greenwood. Melissa hi. Greenwood. Melissa M.
36511 36511
S213 S213
587-Cyprus Ninerals Coapany 587-Cyprus Ninerals Company 587-Cyprus Ninerals CoMpany S87Cyprus Ninerals Company 567-Cyprus Ninerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company
Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources
923 923 923 923 923 923 923
Greenwood. Melissa M. Greenwood. Mel issa M. Greenwood. Melissa M. Greenwood. Melissa M. Greenwood. Melissa M. Greenwood. Melissa M. Greenwood. Mel issa M.
36511 36511 36511 36511 36511 36511 36511
S213 S213 S213 S213 S213 S213 S213
587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Conpany 587-Cyprus Minera Is Company 587-Cyprus Minerals Coapany 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minera Is Company 587-Cyprus Minerals Company
Human Resources-Benefits Man Human Resources-Benefits Adnn Human Resources-Benefits Aden Human Resources-Benefits Man Human Resources-Benefits Man Human Resources-Benefits Man Human Resources-Benefit Aden Human Resources-Benefits Man Human Resources-Benefits Mien Human Resources-Benefits Man Human Resources-Benefits Man Human Resources-Benefits Man Human Resources-tenef Its Man Human Resources-Benefits Mane
924 924 924 924 924 924 924 924 924 924 924 924 924 924
Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon M. Kinser. Sharon H. Kinser. Sharon N. Kinser. Sharon M.
379S 379S 379S 379S 379S 37SS 379S 379S 379S 379S 379S 379S 379S 379S
S2S9 S2S9 S2S9 S2S9 S2S9 S2S9 S2S9 S2S9 S2S9 5259 S2S9 S2S9 S2S9 S2S9
587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company
Health Lervices-Medical Health Services-Medical Health Services-Medical
93D Fujita. Peggy 93D Fujita. Peg9y 93D Fujita. Peggy
2DSN 2D511 2DSN
S319 S319 S369
587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cypru Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minera Is Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company
Dffice Services-Word Processin9 946 Bondch. Sue E.
Dffice Services-Reception
946 Gonzales. Oethann
Dffice Services-Reprographics
946 isaacs. Terry C.
Dffice Services-Word Processin9 946 Kraft. Penny A.
Dffice Services-Word Processing 946 McCutchan. Mel E.
Dffice Services-Svpervisor
946 Megan. Nancy i
Dffice Services-Reprographics
946 Roe. Matt S.
Dffice Services-Word Processin9 946 Von Rentzell. Sandy
Dffice Services-Word PrOcessin9 946 Wahnean Jeanette M.
30011 12311 11911 3DDN 3DDN 34511 11911 3DDN 30011
S672 S000 5022 S166 S146 567D 5022 S67S S673
Consu ltaetfre.porary Wall directly regarding work, not administrative support.
OiC:00-CD (1t/2D/891 Page II
LEHMAN 00724
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. MACAN, MAIL CODE 345N.
Na. Frank. vtnte Nilibtirn. Stacy 1. Roberts. Slier! 1. Tosino. Tea
Wilson. Bruce Wisdom. Cheryl A.
Capoblanco. Debra 't Fans. Katherine N. Gayner. Trudy 't Luevane. Nartha 't
Smart Narriott Id. t
PW-Audi tors I PW-Audi tort t PW-Nlnagert t
(jot.
5019 5432 5047
152 5358 5023
Nail
Code LIBlI 113$
11611
11511
L171i 4455
5342 5081 5343 5342 5365
1025 1025 1015 1025 1045
5640 5709 5028
480S 480S 482S
any 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 527-Cyprus NfneraIs Company 587-Cyprus Ninerals Company
587-Cyprus Minerals Company 587-Cyprus Ninerals Company 587-Cyprus Ninerals Company 587-Cyprus Nintrals Company 587-Cyprus Nontrals Company
Price Waterhouse Price Waterhouse Price Waterhouse
Department
Cost Critr
Office Services-Neil Room
947
Office Services-Records Center 947
Office Serytces-Rec. Retention 947
Office Services-Telephone/Records 947
Office Services-SuPplies
947
Office Senices-Nanager
947
Aduinistrative Support Frank, Vince Niliburn. Stacy L. Roberts. Sheri 1. To.asino. lore Wilson. Bruce Schultz. Ajina N.
Hal I Code
11811
11311 11611 115K 11711 431S
Eat.
5019 5432 5047 5152 5368 5061
Library/Information Center Library/Information Center Library/Information Center Library/Information Center Library/Information Center
948 948 949 949 948
Audi tort Audi tort Nanag ert
000 000 000
'Consult&it/Taporary tCal I directly reqardinp work, not administrative support.
04C:0o-00 (11/20/89) Page 12
LEHMAN 00725
LEHMAN 00726
February 14, 1985 V. P. Byrne Mail Code 374A Attached is check #475242 from Peterson, Howell and Heather, Inc., in the amount of $1,826.65, the realization on the sale of one used vehicle at Cyprus Industrial Minerals, South Plainfield, New Jersey. The vehicle is a.1980 Dodge Sweplin Pickup, Serial No. D14ANAS108536.
N. W. Templin Mail Code N216 NWT/acm Attachment K. S. Lehman, CIM, S. Plainfield, NJ
LEHMAN 00727
I
3rj&jPR'DI1EED:E FROM SRI_E OF 826. 63
-iEI< F41J
vET i,:iitO -:4 P
4752 I 2 J1
.lt>L
FEB12 )985
PETERS$ HELL & HEATHER. INC. P.O. Sc 2174. eoI;n'or,. MosylOnd 21203
4 41 CPOuP cap-v.?
0
t-t-c4. LEit-'.:cj..c_.
PETERSON, HELL&HEATHER, INC.
P.O. BOX 2174, BALTIMORE: MARYLAND 21203
475242
50-8 I 7 213
tNEW ,flAttATn.
NORT N AM KNICAI4 NANAING CNOUP
AMOUNT
DOLIAPG
I?a'iii
,L****14 &2I6*
NOT 00CC :FTCfl 5 MONTHS
.PY THE SUM OF **:*:.n*i, 26DOLLARS *&5*CENTS
STANDARD OIL JOHPAr4Y
ro ?T3i3 S. YOSEMITE ST. ou ENGLEWOOD, CO :3jfl
FITTN: N. W. TEMPt I N
L
'i'',7S2',2fl' ':o2L3oaL7,':
3099'. L06u'
LEHMAN 00728
Norman W. Templin
Manager Purchasing COO,diflOIi011
Amoco Minerals Company
7 South Vosoruile SIIeOT Post Office Box 3299 Englewood. colorado S3i55 333.74OS2Ol
November 16, 1984
Mr. Pat Norris Peterson, Howell & Heather, Inc. p. a. Box 2174 Baltimore, Maryland 21203
Dear Mr. Norris:
Enclosed is one completed and signed PHH To Sell Notice form and Certificate of Title for the vehicle to be picked up by your representative
at:
Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, NJ 07080
Contact: K. B. Lehman Phone: (201) 754-4880.
Please direct the PH&H check for this vehicle to my attention.
Sincerely,
NWT/acm
Attachments
K. B.. Lehman. After vehicle has been picked up, please send me a copy - of PHH Vehicle Condition Report. NWT.
LEHMAN 00729
CUENT NAME
- grjce MneraJs CQ:8fly
P1*1 TO SELL
SERIAL NUMBER
D14hA$1003
CUDITNO. SUB
24.L 07
UNIT NO
3ZUi
YEARS MAKE . CYL. 5ERIE5 DOORS BODY STYLE
O Dodgc2 Ptckup St5EPUS
DEALER ADDRESS flO SE COMPLETED SY P**4)
VEHICLE DESCRIPTION
EQU1PMENT
VINYL T NTED
0 0 0 0 0 0 0NT R P/S P/B A/C TOP GLASS
Tilt CCOIIETER REANNG Baow. AS RE QUIIIEO S FEO6RAL ACOLA11 P L '2.5 3 IS COECT TO NE BEST & MY KNOWLEGE AS ffiS DATE
ODOMETER READING
56,144
LOCATION OF UNIT
gY:?. fT
NAME: ADDRESS: Ofl/STATE PROVnIP
cypubus th&is%r10 flhQrI1s Ccn&y
65.1 t1thchei tOnd
South PlaThfleld,
070C()
PHONE:
(201)
JIJ SiS
TYPE OF SALE
U SURPLUS
WRECK
L:1VIENO.IPCELREABLE
DAMAGED ESTiMATES
$
t1tI OCONTACT:
Lit?3fl
j PLEASE ATTACH ALL ESTIMATES & BIDS
j
ATTACHMENTS & SIGNATURE
TITLE NO. ENCLOSED
526292
FROM STATE OF
NO ACTION POSSIBLE AT P1414
REGISTRATION
D 'ATTACHEO -.
L WIThOUT OWNERSHIP DOCUMENTS.
.
SPECIAL INSTRUCTIONS FROM CLIENT
Manse thock to: &co hioris Czipuy
P. o. Dox 32t1
E1gTtthntttcad,
CoThv'ado
c ii
C5
REGISTRATION NO. SIGNATURE,?
FROM STATE OF DATE
UC 26 RED (REV. 7/84) 40M
PE1EON. H(ELL& HEATHER, INC.
P.O. BOX 2174 8ALTIME. MARYLAND 21203 2 ROBERT SPECK PARKWAY MISSISSAGU& ONTAO L a P0
CLIE?31 flL COPY
PRINTED nd USA.
LEHMAN 00730
I.....-cONTROLNUMOER
-5882 992
:cERTIFIcATE-oFowNERsHIp:oFA.MoTcR VENICE::
SECURED PARTY AND ADDRESS
NONE
N
PLATEND.
XTJ2SLJ
VEHICLE IDEN. NO:
fl4ASASIiIIS3V
NAME
0 CYPRUS INDUSTRIAL tIINERALS COt
M MILEAGE A
L% :f$Ct %t..
N
cI UIhebe dSobrotn
ftc&SaaWthymOetfltrd iI4y_tr V\tolownaslnp
nNaotwranJaew*lt:h.theopr1oewbsay,fncLo.f.aRoawSdTpea3.tn9thQdi.,felaPIthIk(SIMI#4:.i1.!L
v'-.
Owneiship to th above s4,1S S, secunly aeranent w,Iea'd any
t.,.._
,asslatedabove
51 r.:jf,4r. ,f
'; .ift:ii.j 'F.
LEHMAN 00731
January 31, 1986
DISTRIBUTION Employee Personal Use of Company Owned Automobfles - Automotive Equipment Time Report Effective in-snediately, the Automotive Equipment. Time Report (Form 32-1008) should not be used and use of company autos should be recorded on Form 27185 (Time Report - Weekly/Bi-Weekly Exception to Regular Work Schedule or Positive Time). As a result of this new procedure, Form 32-1008 may be used by employees for record keeping, however, Form 27-185 is the form to be submitted to payroll. The automobile use can be added to the regular exception report; that is, there is no need for an additional form. The amount for each round-trip commute is $3.00 per employee, with a time/rate code of 98-40 (see attached example). The reporting period should be monthly or at least on a quarterly basis. Also, please note that inclusive dates may not be reported beyond the reporting period date for salaried employees. If you have any questions, please call your payroll representative or myself.
fl ,z.7T
1/55
J'! es P. Daniel 235A JF/sjw Attachment J. Furlong M.J. Lorang R.B. Rickard E.P. Tiritas
LEHMAN 00732
Tins, Report - Weekly/Bi-WetkIy Exceptions to Reguler Work Schedule or Positive Time
Complete this loin in rb. lThse 2 be paid as dii latent rates unset be shown cuu tepee.e s,...
-
neon may be suhmil'ed weekly or ui-weekly sccor*lg .
Wires, repars esmahied. tend to Pemseecef Record. Cw,er Eat ,eansmit intoonratenl.
II Sicken. and Oiaabliei rnpee' onosuato andnen .contieuueosobsencos on oeps'ste lines.
Poe one day eoparuees. complete bate eldeonhy ot inclusive dates of absence.
Reporting Period
Feet. louis
TIea.4u mateS
Name
-. Daily Time
................... __Last
1.4th' lies Me. - Tan. eq d Tha
Pal
n. - ..
Pal.
.,Th
jL ii
---------
I!
-
_I__4II.L._--t-r-_--+-S---- IL....._....j.
--
-
i-f ,
Lis-monmyram
Co.epany
AR". Cnmpnj
hO lOai.t
Repoicing Period
Fehn,prl
I
JeYonC.yt.sa
L,ea,.onoe O.eaitmept
_rrJlictnv4 7l'ao4l 10.1.1 Fchn.trj
(
..
Owe.
Pate Saiel.
.. er
Pan
;
iTlm. Codes Wale. 30-211
00 SpalpI.. Time
Shsdi,q
ceSs nosr often used 37 Koidey Worked
S 9.les COdes COds-fl-fl ID Moe-h; Straight Tine
0' iJewHlre
38 Censmislion
II eeedflne-NiIITI.Ti.
02 HeroIn Feoen, teareot Absence
33 Stend,by at Special TapeS Pay
12
Oiiea.IITbne
0] Reta.nn float. Lay-oil
40 Ihte oitt.,.nSI
13 Doable rent
20 Te,ndnated-Rodred CToreninstien Reason Req dj 41 Veflon AIlewone.
14 Two .5 Ore-Hell Time
21 Te,mlnalnd-Resioned
50 Vacodon
20 Div
Straight Time
2iTeamins'od-Dectesod
SI &dAb,ertmCFarnayl ..
21
OnnndOne-Kauirene
2.3 TelrPinitS-Discllurged
-
24 Teemiist.d-Othep
20 Trenelerred Os' Moth.. Co.,
30 Addmtmaru5S,ra9herrae.e.
35 Ovonu.ne
-
-. -
-
.;...
- .. - -
52 Esotass Abserea Otheni - .. -is.
50 S54 Halsey ASflowoPruceDe...ner.fi......1.3
. ...SI Ocojpa0on.lflthryorlike;. -.- 30 Eusnno
95 StilE Dhlfereitial :. i
31
One-Hell Tint
Doable Tune
Two end One-Hall Tim. Slraightmee Oil. .5 Ore-Halt Time
32 Abuenee WmlhomA Pgy-SuboI ToBel*lik , .; 98 Divers MIt
- -5-:-
32
One-Hull lien.
Plan Mbaetupl ES d7rce morel ...-
-+
30 -
Double rime
33 Abeoiee Wirnost Pay-Not Stubject-T Sen III-:
':'r'PsnMakelsplLauthanl4d ci
34 Adeatnteat a;
--i
Wisen these Time Codes are 0,5. theRatecodewlleisayebe2O.
-
SOtd?h!,t
aeecoyam en
One-Hell Time
4.ttdate.a.nS t
tta.at eein. e.psn
gel.
35 Cdi Out
riSe' Hsadyunplulmnfl-ltMweltt
fM
to Tenths alan
Minim pso suet, & n.te Vie. 'coma.
(At.., IWo,k.dl
I - .0
7 2a
-?
13 - te 2
.3
te - 2 .2
-a
31 - ]e
37_ a2
a3ae
---
ss- 59
.5 .4 .7
.9
.e .7 .1
1.0
Social Security Naumben llmeoeu,ant- Veiny,
R Card Time i.e No. Code Codn
Has's Mile'
sni- iaa aaaaJmt5s2wuansnssassasAJw a
DolIr Amean t
r' t LLEFA'
Encetuelpe Dines of Ao,one.
0.181
Cet i1a
tLltlflLi
ILN ::!! I INfliflL1. LI!!M-U'I LiIlJ1lLi -V-iRi.!i.!:MN.nifNli
JLLIIL'
I
'l'll.i ------ gJo
LI Liii -
tA :
.i UI_N_J_i___________
rmI Peaparedeylettashim,
nsenalea,nnlen
ocueadSy
00
-J
63 63
December 10, 1985
R.J. Buettner M/C 261A M.J. Lorang M/C 260A L.H. Morse M/C 244A R.B. Rickard Ennis, NT Employee Personal Use of Company Owned Automobiles. Attached is a memo on the new IRS regulations and Cyprus policy of personal use of company vehicles. Please distribute to the relevant locations and inform them of the new procedrues. Also note that the company, effective December 1, 1985., reimburses 2l per mile for company use of personal vehicles.
Daniel
JPJD/jld
LEHMAN 00734
December 6. 1985
See Attached List
Employee Personal Use Of Company Owned Automobiles
The IRS has finally issued final regulations on personal use of company owned autortbiles. Effective January 1. 1985. the company is required to 'include the value of personal use of company automobiles in the employee's income and to withhold taxes on the amount included in income. Personal use shall be valued at $3.00 per round trip from the employee's home to his or her work location, regardless of distance.
The regulations require that to be eligible for the above handling, company policy must permit personal use from the employees home to his or her work location only. No other personal use of company vehicles is permitted. Company policy has been changed as reflected in the attached memo from Personnel and Salary Committee. Non-compliance, with the policy will require that the total value of the vehicle will have to be included in the employee's income unless he can substitute by adequate records, the portion of the use that is business use.
A new forw 32-1008, Automotive Equipment Time Report, has been authorized for use In reporting the personal use of company owned automobiles. Attached is a blank form and an example of a properly completed form for reporting personal use. Form 32-1008 should be transmitted to Englewood along with the regular payroll. Form 64-1000 (formerly A144), Automotive Equipment Report, will no longer be required for reporting personal versus business mileage as long as company policy is being followed.
The amount submitted on Form 32-1008 wIll be included in the employee's gross income for tax purposes, but not in his pay. Income and FICA taxes will be withheld. It is suggested thatcur.rent year-to.'.date infrmdtlortbe included in the payroll calculation as soon as possible so that any problems can be worked out by year-end. Subsequent reporting will be made in the last payroll period in March, June, September, and December.
Payroll problems should be handled with the appropriate pafroll contact. If you should have any other questions, please call Bob Meier, extension 5809.
,%a4
IL H. Meier
RKM/sk
-
LEHMAN 00735
ATTACHMENT.
The following provisions of the IRS regulations (section 1.274-67 (a}(3)) must be complied with by Cyprus Minerals Company and its employees.
The vehicles are owned by the employer and are provided to the employees for use in connection with the employer's business and are used in the employer's business. For bona fide noncompensatory business reasons, the employer requires the employee to conmiute to andlor from work in the vehicle. The employer has established a written policy under which neither the employee, nor any individual whose use would be taxable to the employee, may use the vehicles for personal purposes, other than for connuting or de minimis personal use (such as a stop for a personal errand on the way between a business delivery and the employees home). The employer reasonably believes that, except for de minimis personal use, neither the employee, nor any individual whose use would be taxable to the employee, uses the vehicle for any personal purpose other than coninuting. The employee required to use the vehicle for coninuting is not a "control" employee. A "control" employee is a Board or shareholderappointed, confirmed, or elected officer of the employer, or a director of the employer, or an employee who owns a one-percent or greater equity, capital or profits.in.t.erest in the employer. Th employer accounts for the coninuting use by including in the employees gross income the comiuting value of $1.50 per one-way connute. Thus, the amount includible for each round-trip connute is $3.00 per employee.
LEHMAN 00736
AUT1lOTIVE EQUIPMENT TIME REPORT
fli Weekly
fl Bi-Weekly
Company
Location or Department
Reporting Period
From (Date)
Tflrough (Date)
48. aa (
Name
last, First, 1nital
/IJ )e
&A/C.Lt'JoOJ -. Total Round Trips From Home to Work Location
3
Oc.-isa ,Y /0/i//f
Social Security Number Card Time Rate
(Important - Verify) No. Code Code
I 121314151617 (B 19110 11112113 l4 ItS 16117
U I1J&IJI1I/I III' 9 I 010 9 l V11
0) liii JIll 91010 I I
Dollar Amount Decimal
'9181191 201 711 221 231 24
II
J JI
Signature of7 Car Custodian
Remarks:
Note:
Your signature indicates that you are in compliance with Company policy which allows conwiuting to and from work as the only personal use of Company automobiles..
Prepar,ed y (Please Print)
,f 4irC
(7
fl' 'IPhone/Ext. Apprpved
r
Ill -
200 flAin $2 1008 (1185)
CA)
--
Company
AUTCEOTIVE EQUIPMENT TIME REPORT
Location or Department
Reporting Period
J Weekly
[] Si-Weekly
From (Date)
Through (Date)
--
Name Last, First, initial
Total Round Trips From Home to tbrk
Location
Social Security Number Card Time
(Important - Verify). No.
Code
I 12 3 14 $5 lb IS 19110 II 112 113 14 115
0111111 III 91010 I
Of? It III 11910t0 I
Rate Code
16 II?
I
I
Dollar Amount
Decima'
II 1191 20! 211 221 231 24
III IiItI1 I I J II
S ignature o17 Car Custodian
Remarks:
Hate:
Your signature indicates that you are in compliance with Company policy which allows commuting to and from work as the only personal use of Company automobiles.
Prepared By (Please Print)
Phone/Ext. Approved By
Iiiii 52- 1Q08 (11-85)
CYPRUS MINERALS COMPANY PERSONNEL & SALARY COP4flTEE
ISioranduni of Action
December 6, 1985
Policy Change - Personal use of company vehicles
In order to comply with item 3 of the attached provisions of the IRS regulations (section 1.274-6T(a)(3)) regarding use of company vehicles, the following policy change will be implemented immediately.
Employees of Cyprus Minerals Company are prohibited from using company venicles for personal purposes other than corrvnuting to and from work. Also, Effective December 1, 1985, the Company reimbursement rate for business use of an employee's personal automobile will Increase from 20.5 cents per mile to 21 cents per mile.
Rog'
. Kaufmann
Secr ary
Personnel & Salary Connittee
/csm
P. J. Longstreet H. M. Mann 6. J. Malys A. L. Sheppard
LEHMAN 00739
November 21, 1985
R. A. Kaufinann
31.GC
Company Vehicles Used for Commuting
On November 1 , the IRS issued proposed and temporary regulations that require taxpayers to maintain detailed records of business and personal use of company cars. Because Cyprus plans to permit certain employees to use company owned vehicles for coimuiting between home and the 5db site, you have asked what changes must be made to company rules to comply with the new. regulatfons.
For vehicles not used for personal purposes other than conunuting, Cyprus must comply with the following provisions:
The vehicles are owned by the employer and are provided to the employees for use in connection wfth the employer's business and are used in the employer's business.
For bona fide noncompensatory business reasons, the employer requires the employee to commute to and/or from work in the vehicle.
The employer has established a written policy under which neither the employee, nor any Individual whose use would be taxable to the employee, may ue the vehicles for personal . purposes, other than for conmiutirigOrde minimis.personal use (such as a stop for a personal errand :on the way between a business delivery and the employee's home).
The employer reasonably believes that, except for de minimis personal use, neither the employee, nor any individual whose use would be taxable to the employee, uses the vehide for any personal purpose other than commuting.
S. The employee required to use the vehicle for comuting is not a "control" employee. A control" employee Is a Board or shareholder-appointed, confirmed, or elected officer of the employer, or a director of the employer, or an employee who owns a one-percent or greater equity, capital or profits interest in the employer.
6. The employer accounts for the commuting use by including In the employee's gross income the commuting value of $1.50 per one-way commute. Thus, the amount includible for each roundtrip connute Is $3.QQ per employee.
LEHMAN 00740
L.
R. A. Kaufmann November 21, 1985 Page two
In addition to the distribution of these provisions to all field locations and affected employees, the proposed regulations require the emp'oyer and affected employees to maintain written evidence that will enable the IRS to determine whether the use of the vehicle met the
preceding Six conditions. Presumably, this evidence will include
verification from the affected employee that he or she has complied with these rules and periodic reports from the field offices showing the names of affected employees and the commuting value to be included In the Income of those employees. I understand that such reports from the field offices will be submitted through the Corporate Controllers Department during the last payroll period in March, June, September and December of each year. You should be aware of the fact that a failure to comply with the six conditions set forth above will require much more detailed records substantiating the commuting use of company vehicles and may result in a greater amount of Income attributed to the affected employee.
.3. Davtd flemming 364A
JDF/ j mg
4
LEHMAN 00741
December 13, 1985 K. B. Lehman Company Truck With the new IRS ruling, you have permission to use the company vehicle for trips to and from home. This, of course, will have to be reported as income. If you choose, you may prefer to allow one of your subordinates to use this vehicle as appropriate to the smooth operation of the plant.
Michael (17L
MJL:jsf
LEHMAN 00742
50 BARRACK STREET CN 269
TRENTON. NEW JERSEY 08646
thatr nf Wrui 3Jrrnrll
DEPARTMENT OF THE TREASURY
DIVISION OF TAXATION
May 23, 1985
Cyprus Industrial Miner 651 tuchen Rd. So. Plainfield NJ
9O
WIN aREyPnLeY REE.FEDRiTrOla (609) 292-7979
RE: File No. Vehicle
Ser. #
Peg, Date
A60-485
82 Ford
PA19481
5-22-84
Dear Taxpayer:
Reference is made to your correspondence of a recent date regarding the above ITotor vehicle transaction and the antunt of New Jersey Sales or Use Tax due thereon.
N.J.S.A. 54: 32B-2 (e) excludes the following cotporate transactions fran
the definition of a taxable retail sale:
" (B) The transfer of tangible personal property to a corporation, solely in consideration for the issuance of its stock, pursuant to a merger or consolidation effected under the law of New Jersey or any other jurisdiction.
(C) The distrThutior of property by a rporation to its stockholders as a liquidating dividend.
(El The transfer of property to a corporation upon its organization in consideration for the issuance of its stock.'
N.J.S.A. 54:32B(f) defines a sale, in relevant part, as any transfer of title, possession or both for a ansideration. Consideration is .the price paid for taxable tangible property, valued in xrney, whether paid
in noney or otherwise. (N.J.S.A. 54:32B-2(d).
N .J.S .4. 54: 32B-19..of the New Jersey Sales and Use Tax provides that
where a return is filed which shows thsufficient consideration for the transfer of taxable, tangible property (a car) this division may deter- mine the correct amit of tax due on the transaction.
N.J.A.C. 18:24-7.6 provides the follc,cqin: "Where tecause of affiliatio of interest tetween the seller and purchaser or for any other reason, the purchase price stated for a notor vehicle is not indicative of the
New Jer.cgq. l An Equal Opponun iy E'nplo ret
LEHMAN 00743
true value of the property, the Director may, at his discretion, utilize
/ external indices to establish the basis upon which tax shall be paid."
After consideration of all available infoiation concerning this
transaction, it has teen determined that you are liable for the
following deficiency:
Purchase Price per National Autcivbile Dealers Used Car Guide (NiDA):
$6300.00
6% Tax Rate in Effect arid Tax Due on Date of Registration: $378.00
New Jersey Sales Tax Paid at Registration:
Balance of New Jersey Sales or Use Tax Due:
$378.00
Should you disagree wi.th this average retail value, youmay obtain a. dealer's appraisal of your vehicle and remit 6% of that impartial figure less the ount of tax paid at registration. (Copy of Dealer /ppraisal rmst accanpany reply).
Remittance of $378.00 is due within fifteen (15) days of the date hereof. Failure to eczly with this request will result in further action by this division.
Sincerely,
WED :xuaw
Tha$t Dirlam, Investigator II
Ittor Vehicle Casual Sales Division of Taxation
Page 2 of 2
LEHMAN 00744
Cyprus Pima Mining Company
Post Office Box 7187 Tucson, Arizona 85725
PIma Mine Road Telephone (802) 791-2870
'MAY10, 1984
INVOICE 1/ 5-34 TERMS NET CASH
CYPRUS INDUSTRIAL MINERALS TALC DIVISION 651 METUCFIEN ROAD P.O..BOX4O5 SOUTH PLAINFIELD, NJ 07080
1 ea. 1982 FORD F-250 PICKUP TRUCK s/n 1FTHF25Z3CPA19481
CYPRUS PIMA EQUIPMENT # PU-250
PREPARATION EXPENSES INVOICE # R041216
TOTAL AMOUNT DUE $4,025.12
$3,580.00
445 .12 $4;025. 12
NOTE: Shipping notice and title enclosed with this invoice.
CYPRUS
LEHMAN 00745
a
SKIPPING NOTICE
42710
P. 0. BOX 7187
TUCSON. ARIZONA
CYPRUS PIMA MINING COMPANY.
OATr Feb. 23, 1924
Cyprus Industrial Minerals c/o 1\moco Ninerals
RETURN D roR
Sale
AAA CON
R0UTE
REF Sale #014-84
8-30
QUANflTY
UNIT
DESCRIPTION
REF: Amoco Minerals P0 #1R83-Ol
Ea 19R2 Ford F-250 Pickup Truck S/N1FTHF 2523C PA 19481
Cyprus Pima Mining Co. Equipment #Ptl-250
$3.58O.00
Nn1-, Spare Tire and Jack in truck
icked u. Inc. on 2-23-84 By
4... 'aT'ans.ort
and to be delivered tottsufla
PORM p-IT-a
VENDOR co'v
LEHMAN 00746
TRUCK 0 250
// //CONDITION REPORT AND CONTRACT TERMS
DAtE DISPArCHED
ESTIMATED DUE DATE
AUTO TRANSPORT, INC
RP 30 P5
SPLIT OFFICE N:
SAVE ORDER D
0TRANS SKIP
CAR AVAILABLE FROM:
CONSIGNEE:
Cyprus Pinn Mining Company
Lousto.rsa Ltrnestone Aggregates, Inc.
Tucson, AZ
1175 Nicholson Drive
602-791-2870
Bton Rouge, Louts tana 708J?1
504- 7-3560
(NEMST PICK-UP PONT
MWS FROM orpla)
DRIVER MUST CHECK LICENSE PLATE. MAKE. MODEL 8 COlOR OF CAR Will-i THIS FORM.
R(GIS1tD CAQ
OWNER (SHIPPER)
Cyprus Pi1Th2 Mining CoflipU)tJJ
57f2f'23Cf-',j 7f/ t'd'
REGISThR!O P-nD RESS
F.0 Box 7187
VIFIIQE MAX
1982 Ford
nfl MODB
pick-tip F350
Cm & Tucson, Arizona 85725
STATE
AUTOIMIIC IMNSMJSSION
-El POWtR MM!S
0I GASUINE
POWER SIRRING NO. OF DOORS
CONDITION REPORT - T TORN. F FAIR. B BROKEN C CRACKED D DENTED S SCRATCHED-P PITTED X MISSING - G GRIME. W WORN
DV %LV
CT CR2Tk1 [LELW LUO
V1F LLV IC$OL
ILLUSTRATE DAMAGE ON APPROPRIATE PICIURES BELOW
AND SPECIFY CONDITION IN BOXES TO RIGHt
c110$4etet
-4' li
t\w%tw\ o&c:tb4
I
LEFT SIDE
R/R liRE
R/F TIRE
L.F. Door L.F. Fender Windshield Hood & Cowl Head Lts. & Rims Nome Ploles Grilles F. Bumper Guord Front Bumper Fiont Splash Pon R.F. Fender R.F. Door R. Reor Door R. Rocker Ponel R. Rear Door R. Rear Fender
CODE Reor Bumper Rear Bpr. Guords
L.F. Window L.R. Window
R.F. Window
Mfrrors
R.R. Window
Roof Rock
Roof-Cony. Top
Rocflo/Sleroo
Trunk Lid
Keys
Spore Wheel
Sun Visor
Spare Tire
Front Seot
Hub Cops Jack & Wrench
Reor Soul 0 Door Ponel
Toll L. & Rims L.R. Fender
Heodhn ing
y Inside Trim
LR, Door
Floor Mals
L. Rocker Ponel MDlding-Gon.
Hoolor Air Cand.
Tires
MILEAGE AT START
MILEAGE AT FINISH
LIST LUGGAGE AND CONTENTS. PLACE IN TRUNK ONLY. SEE CONTRACT TERMS
FOR LIMITS OF LIABILITY ON VEHICLE
VALUE. RENTALS. MECHANICAL
DAMAGE AND VEHICLE CONTENTS.
R/R TIRE I
R/F TIRE
IJF HR
hR TIRE
1/F TIRE
L/R TIRE
THIS VEHICLE IS ACCEPTED WITh MINOR NICKS DENTS AND SCRATCHES FOUND ON ANY VEHICLE.
I HAVE READ. UNDERSTAND AND AGREE TO THE TERMS OF
THE CONTRACT SET FORTH ON THE REVERSE SIDE .HEREOF
SHIPPER OR SHIPPERS
4fl al-oh_-Ky
DR WE R
DATE:1 -3)
DELIVERED IN THE ABOVE CONDITION EXCEPT AS NOTED
CONSIGNEE (SHIPPERS AGENT)
DRIVER
RECEIVED FULL PAYMENT
DATE
PAYMENT DU A
J. p IN CASH TO DRIVER,ONLY W EN CAR IS DELIvERED SATISFACTORILY.BY CHECK OR CASH IF DaIvERED 10 e4AACON OFFICE.
DRIVER SHALL PURCHASE PERMITS IN ARIZONA. NEW MEXICO, NEVADA AND WHERE REQUIRED BY LAW.
CAL OWLS COPY
LEHMAN 00747
Page 3
7. Vehicles - Once all the current vehicles are replaced in accordance with the policy not to keep vehicles beyond three years or n,Ues, we will handle replacement when required by ourselves. It will be the responsibility of the location managers to insure that vehicles are replaced on a timely basis.
B. MOR - Specific questions relating to location costs as shown on the MOR will be directed to the location manager for explanations. Better and more accurate reporting is needed from the locations to show what production costs really are. Location managers will be held accountable for mistakes or inaccurate report5ng.
AFE's - Projects/items over $1,O must be approved in accordance
with the Delegations of Authority.. Any expenditure over $1OO,O
requires a formal presentation to the CIM Management Committee. An
expenditure of over
requires a formal presentaticn to
both the CIM Management Committee and the Amoco Minerals Management
Committed. After the AFE has been approved, the necessary work
orders, contracts, purchase brders, etc. still must be approved in
accordance with the Delegations of Authority. Detailed expenditures
are only those items/projects included in the approved Capital
Expenditure Control Budget.. . These include the Less than $5M
Projects/Items" and "Health and Safetys categories.
Any
item/project not in the Control Budget is undetailed and requires
approval at a different level.
Safety-The primary goal of the Operations Department as it relates to safety is to run safe, clean, and efficient mines and mills. Employee training and the proper attitudes are seen as essential to accomplish this goal. Implementation is the responsibility of line managers who will be held accountable for any problems which rna!o arise. Follow-up in the form of repriniands and disciplinary actions will be taken for employees who do not comply with this directive.
LEHMAN 00748
Page 1
OPERATIONS DEPARTMENT MEETINGS JANUARY 31FEBRUARY 2, 1984
In attendance full time were R.. J. Buettner T. E. Cook S. Felger M. J. Lorang L- Phillips R. B. Rickard
In attendance part time were H. M. Harlan S.. K- Hays G. T. Rhyne J. Vigil R. Wiist
Organization - Rfl discussed the organization of the Operations Department including the recent addition of the Exploration group. An updated organizational chart will be requested from Employee
Relations.
Monthly Reports - Monthly reports must. be submitted on a timely basis.. RJB's report is due to GDL by the tenth day of the month. Consequently, reports from TEC, HMH, MJL, KLP, and RBR must be submitted to him no later than the eighth day of the month. Status reports on 1984 performance goals are to be submitted along with the approPriate monthly reports for all employees Class 1@ or above. The goal itself should be stated along with a short
LEHMAN 00749
KL/
October 10, 1983
Mine and Mill Superintendents
Aanoco Operating Policy - Automobiles and Pickups
The Talc Division will follow the Amoco Operating Policy on automobiles and pickups. This is Policy #1 in the lija Iicuyjn. Policy Manual. Each location manager should read and familiarize himself with the policy. Everyone will be expected to be in coqiiiarce with all aspects of the policy. There will be no exceptions unless they are in writing ff61? the Vice President, Operations or General Manager of. the Talc Division. &-ti-
Each ldcation manager will be required to monitor pickups at his location to ensure
timely ?Roitiirchen mileage or age limftriTe re'113.
This is a major change from our treatment of pickups in the past and has good economic and safety values. Location compliance with the policy will be periodically audited.
All locations were recently requested to furnish information on pickups. That
information has been reviewed, and Norm Templin will be placing orders for new
pickups.to be delivered to the various locations. A standard pickup will be
ordered for mine and mill locations. When it is time to rj'place these pickups, you
will order the
standa.x1 nind1 as a replacement. At locations with several
pickups, managers should rotate or reassign vehicles as far as practicable to avoid
extremely low mileage at the time of disposition. In other words, avoid having one
with 60,000 miles at the end of two years and one with 20,000 miles at the.end of
three years.
Disposition of old pickups is to be handled according to Company procedures. --
Please call if you have any questions.
IL .J. Buettner
RJB :jsf
T. E. Cook C. D. Lessner M. J. Lorang K. L. Phillips R. B. Rickard J. Vigil
LEHMAN 00750
IMPORTANT
EXCEPTIONS ONLY
IMPORTANT
Codes 31,51.52 - ?nse your County Agriculture Number iii the appropriate space on the back of the application. Well digger does not require agriculture number.
Codes 23.56
We require a certificate of insurance for property damage, personal and accident liability. This certificate must contain a 10 day cancellation clause during which time the insurance ompany can notify the Divisior of any change, cancellation or non-renewal of the policy. The ceEtificate shall be valid up to the expiration date on the insurance certificate. We will reject. any applications for Codes 23 and 56 without the insurance certificate and without the certified check or money order.
The required coveage amounts for these codes are as follows:
Code?3 - $100.000Jproperty damage. $15,000/per person. $30,000/per accident Code 56- $ 5,00Qjproperty damage, $15,000/per person, $30,000/per accident
Code 13
)nclude a MinicipaI Certificate for vehicles of 1 to 9 pasgers with the appflcations. If
the vehicle is for 10 passengers or more, include an EQ-68 certificate issued by the NJ.
Dept. of Transportation (201-6486137-6138) with the renewal application.
Code 39
YoU thUt include a copy of the -Certificate of Convenience and Necessity prepared by the Board of Public Utilit' Cdmmissjonrs with the renewal application.
Code 54
-
You must inclde a dept. of Transportation Authorization Certificate (EQ-68) with the
Application-(201-648-6137-6138). If you wish to renew for the $10.00 fee, include a letter
: issued by th Dept. of Trnsptrtation with -the renewal application. Also list your P.U.
number. -
-
Codes 20 & 21
The optonai fut-year commercial trailer fee is $74. If you prefer the four-year registration, ptease correct the fee on your apIication, and return it with your check for $74. Any full year or yes of unused registration for codes 20 & 21 is refundable when the license plates and registration are turned -in to the Division of Motor Vehicles.
Additionally, those vehicles covered by the self,inspettion regulation (trucks over 10,001 pounds gross weight, trailers and vehicles under I.C.C. Regulations) do not require inspection, but must provide their $-C.C. number in the appropriate space on the application.
LEHMAN 00751
MI2S (R3/84)
NEW JERSEY Dl VISION OF MOTOR VEHICLES Instructions For Renewal of all Commercial Registrations
IMPORTANT
IMPORTANT
Please read this flyer carefully and completely. Items 1 through 5 apply to all commercial registration renewals. Special instructions (exceptions) for specific codes are included on the reverse side. To prevent delays in the processing of your renewal application Cs), please follow these instructions.
Check the information on the enclosed application. If there are any mistakes, print the corrections in the space provided. Read and answer all questions on the reverse side of the application.
Your vehicle must be covered by liability insurance. Write the full name and policy number of your insurance company (not the insurance agent) in the appropriate space.on the form.
Sign your name in ink in the spaces provided. If the vehicle is owned by a company or corporation, an authorized officer must sign,stating his or her title in the company.
Send a check or money order to cover any number of renewals with the same code ( 1 check for
all code il's, 1 check for all code 21's, etc.). However, if you are renewing more than 1 type of
commercial vehicle, write separate checks for each code.
Note: Personal checks are not accepted for codes 23, 39, 41 and 56. A CERTIFIED CHECK OR MONEY ORDER IS REQUIRED. If the check is not certified or contains renewals for different codes, all applications will be rejected.
To Renew By Mail - Send the completed application, fee and any other required document in the envelope provided to: Division of Motor Vehicles, Bureau of Mail Renewals, CN 008, Trenton, N.J. 08625. To Renew In Person - Present the document (s) and fee to-any Motor Vehicle Agency. Please note codes 23 and 56 can only be presented to the Central Office, Quakerbridge Road, Quaker-
bridge Plaza, Bldg. 5, Hamilton Township, New Jersey 08619.
SEE REVERSE SIDE
LEHMAN 00752
RR/11/XE96ZE//////////07000000730000076005
NEW JERSEY VEHICLE REGISTRATION RENEWAL APPLICATION
PLATE NO.
XE96ZE
EXP. DATE
APR 30 88
yIN IDENTIFIcATION NO.
T14F25Z3CPA19481
YEAR
82
vEH.TYPE
PKUP
WciCwjpJp
7000
AXLESICOLOR MODEL
REt EQUITY
7000
CYPRUS INDUSTRIAL MINER
651 METUCHEN RD
SO PLAINFLD
NJ 07080
FILED
FEB 07 87
cO0WNER($)
MAKE
FOR
RECcODE
11
DRIVER LIc.No. I C0RPc0D 24 94 6 2 57 3 07 080
TYPE
RENEWAL
PAY THIS AMOUNT
$73 00
INSTRUCTIONS: Complete the reverse side and return this application with the amount due
Cthe return envolDpe. Make check or money order payable to "N.J. Division of Motor Vohicic
NO CASH PLEASE. For a Family Duplicate check hero
aid add $3.00 to renewal fee.
IF ANY ENTRY ABOVE IS INCORRECT, CROSS IT OUT AND ENTER THE CORRECT INFORMATION.
MAIL APPLICATION WITH CHANGES AS EARLY AS POSSIDLE. CHANGES TAKE LONGER TO PROCESS.
CYPRUS INDUSTRIAL MINERAls CoMeAIY
WORKING 1?UND ACCOUNT 651 METUGMEN ROAD SOUTH PLAINFELO, N.J. 07O80
fl
ORDER OF NiL 1'ji/jjg,a& O7J4c frtA/tJ.14 i $
sOfM 22Z,P, ot.J"_712
National
State
Dank - Edison Maple Avenue ofilco So. Pleint i,ld.NJ. oloOo
582
55.7261212
7?'
DOLLARS
I:o2Lo?2I.,: S0 001.973 Iii'
RR/11/XE96ZE//////////07000000?30000076005
NEW JERSEY VEHICLE REGISTRATiON RENEWAL APPLICATION
PLATE NO.
XE96ZE
EXP. DATE
APR 30 88
yin IDENTIFICATION NO.
THF25Z3CPA19481
YEAR
82
vEH.TyPE
.PKUP
A)LESICOLOR MODEL
Wc,tWJNP
7000
REG EQUITY
7000
CYPRUS INDUSTRIAL MINER:
651 METUCHEN RD
SO PLAINFLD
NJ 07080
FILED
FEB 07 87
co0WNER(S}
MAKE
FOR
REO.cODE
11
DRIvER LIc.No. I c0RPc0DE
249462573070800
TYPE
RENEWAL
PAY THIS AMOUNT
C$- 73.00
INSTRUCTIONS: Comptoto the reverse side and return tNs application with the amount due in the return envelope. Make chock or money order payable to "N.J. Division or Motor Vehicles?
NO CASH PLEASE. Fora Family Duplicate chock hero
and add $3.00 tO renewal lea.
IF ANY ENTRY ADOVE IS INCORRECT, CROSS IT OUT AND ENTER THE CDRRECT INFORMATION.
MAIL APPLICATION WITH CHANGES AS EARLY AS POSSIBLE. CHANGES TAKE LONGER TO PROCESS.
LEHMAN 00753
SRAL COW4UNICATIdNSCOWAISSIbN
- WHiG*dN. D:
OFnCIAL BUSINESS
!' USt S
HEI.P US FINb
uAJffAsS0W
FRCM:flMEEGUNINY
MISS!NG: B-1481 O.O.B. 104-72 EYES: BUCK KA JS%
II you save InloirnEJon. please call:
1-800-843-5818 NAnowALcSNflRFonMISStNGnD
BPtOITED 0411DREN
Ct
remus uo tICS P55 'tomes coflhsrtMnan
F SIC
I2 -o1L
93
iyq) us.
PUBLiC NOTICE
FEDERAL COMMUNICATIONS COMMISSION 1919 M STREET N.W. WASHINGTON, D.C. 20554
2317
News medi!
2Q2/g547e74
Macaided lIshng of rleases wid.tnts 202/8320002.
PART .90 nwac
DDTIQQ.
March 16. 1987
On pri1 15, 1986, the Ccmnission released a Report arid Order which adopted
rules and prcc&ures for private laM nvbile frequency a,ordination. 'fl
Report ath Order certif led :ccDdstors for nost radio services or
specializ& group of freguercies listed Ji Part 90 of the Oinnission's Riles.
Information regarding frpency coordination procedures and services can be
obtained fran tie certifl& coorctthathrs listed belai.
-
a
Autontbile Nnerqency Road Service Nrerlcan Z4utaTobile Association, Inc. (MA) Attn: Rick Williamson, Jay Ibwarth 8111 GateFvuse Road Falls Church, VA 22047
703-222-6229
Business Radio Service (Central Station Protectia) cnlyY.
Central Station Electrical Protection
Asscx,iation (cSEPA)
Attn: Stan iott
1120 Nineteenth St., NW.
Suite LL2O .
..
Washington, IYC 20036
202-296-9595
Business Radio Service National Association of aisiriess and Educational Radio, Thc. (mmR) Attn: Frequency Coord. Dept. 1501 [like Street, Suite 200 Alexandria, VA 22314
703-739-0303
Fire Radio Service International t4ziicipal Signal
Association (D4SA)
Atth: Al Hello
Bac 1513
Providence, P1 02901 401-738-2220
Ftrestw Conservation Raaio Service
Forestry QDnservatinn Ccxrniunications 1ssociation(FCCA)
Ball of the States
444 N. Capitol Street, NW Suite 526
Washingtcti, DZ 20001 202-624-5416
Ftrest Prothcts Radio Service Ftrest Industries Telaaininicaticns (FIT) Attn: Jane s Baker
P0 Box 5446
3025 flillyard Street bgene, Q 97405
503-485-8441
Highway Maintenance Radio Service Anerican Associaticx of State Highway and Thansorthtion officials (MSHW) Attn: Jack Stanton 444 N. Capitol Street, NW Suite 225 Washington, ir 20001 202-624-5800/5448
tocal Government and lice Radio Service 1sscciation of Public Safety
Ccxininication Officers (PPCO)
Atth: Frejuexty Ord. Dept.
PG Box 280 rqew &nTna Beach, FL 32070 904-423-3629 AA,in. 800-654-4951
LEHMAN 00755
Manufacturers Radio Service Manufacturers Radio Freguercy Advisory Ccrnittee, Inc. (MARflaC) Atth: Michele Willison 6269 Leesbirg PUce
suite Bi
Falls church, VA 22044 703-532-7459
Notion Picture Radio Service Alliance of Jbtjon Picture and
Television Prcdicers (AMPTP)
do StEM Attn: Ztidre 0,te Suite 910 1700 N. I'bore Steet
Rosslyn, VA 22209 703-528-5115
l'bta Carrier Radio Service
American Th.icJcing Association, Thc. (Am) Attn: Qis Gyllenkvff 2200 Mill Road Alexandria, VA 22314 703-838-1730/1731
Petroleum Radio Service Petroleum FreuEicy Coordinati,j CXnuittee Atth: Marie Hawkins
do 943 1700 N. !'bore Street Suite 910
Ross lyn, VA 22209 703-528-513.5
Ponr Radio Service Utilities Teleorramications cnincilUhIt) Atth: Carole Harris 1150 17th Strt, NW Suite 1000
Washington, DC 20036 202-956-5636
Railroad Radio Service Associatjcn of American Ral. lmads (MR) Carummicaticns & Signal Stion Attn: Chris AlliBan 50 P Street, NW Washington, IX 20001
202-639-2217
Special Dtrqency Friency Coord Cannittee
do NABER/IMSP./IAFC
1501 Duke Street Suite 200 Alexandria, VA 22314 703-739-0303
Relay Press Radio Service American Newspaper Publishers Asscciaticn
NWA)
do S4S Atth: Andre Ote flute 910, 1700 N. Moore Street
Rosslyn, VA 22209 703-528-5115
Special Industrial Radio Service Special Industrial Radio Service
Asscciation,. Inc. (SIRSA) Atth: Frequercy Ccord. Dept. Suite 910 1700 N. Mwre Street
ss lyn, VA 22209 703-528-5115
Taxicab Radio Service International Taxicab Asscation (fl7t) Atth: Debbie Devault 3849 Farragut Avenue Xensingtzm, } 20895
301-946-5700
Telep1cne Maintenance Radio Service Telephone Maintenance Frequency Advisory
amTnittee (TELFAC)
Atth: Frequency (X01d. Dept. Suite 910 1700 N. )tore Sfreet
Roeslyn, VA 22209 703-528-5115
800 fl{z Business arid 900 MHz .Paqinq
Naticnal Association of Business ath Mucatialal Radio, Irc. (NPiBfl) Attn Frequency Coord. Dept. 3501 Dike Street, Suite 200
Alexandria, VA 22314 703-739-0303
800 MHz In&lstrial/Larx1 Transportation
Special Industrial Radio Service Asscaton, Inc. (SIRSA) Attn: Frequency ODord. Dept.
Suite 910, 1700 N. tres Stret
Rosslyn, VA 22209 703-528-5115.
800 MHz Public Safety
Assiaticn of Public Safety Cawnunicatlon Officers
P0 Box 280 New Smyrna Beach, FL 32070 904-423-3629
LEHMAN 00756
APPLICATION FOR RADIO STATION AUTHORIZATION IN THE PRIVATE RAOIO SERVICES Approved by 0MB
(Industrial, LandTraneportullon, Public Satety, Radio LocatIon,
3060-0128
Spectal Emergency and General Mobile)
E*P1r059130/87
- ReferIa InaIrLiollona forCompleiion of FCC Form 574 (June 15)a d FCC Ruin bc nequtoted borvite.
FCC Font, 614
F.teecati an..,
Nureniber 195$
,,
anattet ana
t NC CI
&
atantbis....,.
Federal Communications Commission
n.
0F,tt.t,.
Gettysburg, PA 17326
t',. ,. tAT.
a a in.
Oln An1i.
Eaton.. Tn.Tp
anon.
n...n.dn
Pop an.
Corronuaalon Rio Copy I
ii. tattoo. t-bfttSl
iiflanliatelatlaiaa
e1Caleqnry
A - Vestal.
Aiiai
MeAn.
POOCh
'3. Ar.. ci OP.hlticn WintafllBIafl
I. tie.. 'aOl,. CI niaCin, A.
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AUTHOZOO y4P,.OYEOOF
,paj0,,g OMTION
8 MEMIit1
APPIJCMOT
PARINTSOI1P
0 CDWIDUAL ALICANT
Tal.phnnaac
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AMOM0000F20 APPUCANTAS&CDATON
0 O7MOALOF OOVEIMENTAL
ENTITY
LEHMAN 00757
CONDITiONS OF GRANT Subjecl 10 Ihe provisions of the Communicalions Ad 011934. as amended. subsequenl ccts, Irealies. and all regulalions herelotore or herealler made by this Commission, and luliher subjecl 10 lhe condilions and requiremenls sel lorlh In lhis aulhorizalion lhe licensee or permillee hereol Is aulhorized 10 use and operate the radio iransmilling facilities herein described. Thisaulhorization shalt nol vesl inlhe licensee orpermiltee any riQhl to operale the station nor any right in the use of ihe frequencies designated in the authorization beyond the term hereol, nor in any olher manner lhan auihoriaed herein. NeUter t fits authorization nor the right granted herein shalt be assigned or otherwise transferred to any person. lirm, company, or coTPOralion except by wecific aulfrnizalion of Ihe Commission. This aulhorlzalion Is Issued on the licensees representation Ihat the slalements contained in licensee's applicalionare Irue and Ihel Ihe undeilakings Ihetein contained, solar as Ihoyare consislenI herewilh, will be carried out in good fajlh, The licensee shail, during Ihe lerm of Ihis license, render such service as will serve public inleresl, Convenience. or necessity lolhe lull eslenl ol the privileges herein conlerred. This authorizalion is subject 10 Ihe righl of use or conlrol by Ihe Government of the tiniled Slates conferred by Saclion 606 of Ihe CommunicalionaAcl of *934, as amended.
NOTICETO INDIVIDUALS REQUSSED BY PRIVACY ACT OF *974 ANOTHEPAPERWORK REDUCTION ACrOF *910
Secflons3Ol. 303, and 3% of Ihe Communlcalions MI ol 1934, asamendod (licensing powere)eulhorizedlhe FCC lore' quesl Ihe iniormallon on thlsappilcallori. The porposeol Ihelnlornialion islo delermine youreligiblllty br aticense. The inforluallon will be used by FCC slafI 10 evalusle the applIcation, 10 determine atalton iocatton. 10 provIde Inforinalbon for enforee,nenl and rulemakIng proceedings and ID insinlaln a currant lnvenlofl' of licensees. No license can be pranled unless all information requesled Is Provided. Your respon is required 10 obtain IhIs eulhOrizallOn.
For FCC Use Only
;SlJauiDJ .10 uoflsuuojul auollippe Jot Doads slql DSfl FCC Form 574
Itvembel' WBD
LEHMAN 00758
Federal Communications Commission
Private Radio Services Fee Filing Guide
for
Marine Coast Stations Operational Fixed Microwave Stations Aviation Ground Stations Land Mobile Radio Licenses
LEHMAN 00759
PRIVATE RADIO SERVICES
The Private Radio services provide for the communications needs of businesses, individuals, non-profit organizations and non-federal government agencies.
MARINE COAST STATIONS Marine Coast Stations are used to provide radio communications and
navigation and location information for maritime operations. The marine services to which fees will be applied include the following specific types of stations:
Public coast stations, private coaststations, marine-utility stations, shore radiolocation stations, shore radionavigation stations, marine support stations, operational fixed stations, Alaska-public fixed stations and Alaska-private fixed stations.
OPERATIONAL FIXED MICROWAVE STATIONS
The Operational fixed microwave services are comprised of fixed stations licensed under Part 94 of the Commission's rules to entities eligible under Parts 80, 87, or 90 of the Commission's rules for the operation of their own radiotelecommunication facilities or to provide communications sennce to other private service eligibles on a commercial basis.
AVIATION GROUND STATIONS Aviation ground stations are used to provide radio communications
and navigation facilities to aircraft operators and various aeronautical enterprises eligible to be licensed under Part 87 of our rules. The aeronautical services to which fees will be applied include the following specific types of stations:
Aeronautical advisory stations, aeronautical multicom stations; aeronautical enroute stations, flight test stations, aviation instruction stations, airdome control stations, aeronautical utility mobile stations, aeronautical search and rescue stations, operational stations, radionavigation land stations, radionavigation land test stations and automatic weather observation stations. Civil Air Patrol stations qua'ify as "governmental entities" and, therefore, are exempt from fees.
1
LEHMAN 00760
LAND MOBILE RADIO STATIONS The land mobile radio service is used to satisfy the needs of com-
mercial and industrial activities, state and local governments, transportation systems, and religious, philanthropic, and educational endeavors for mobile communication systems. Licensees are regulated under Part 90 of our rules to operate private communications systems in the following radio services: the industrial radio services, which consist of the power, petroleum, forest products, motion picture, relay press, special industrial, business, manufacturers, and telephone maintenance radio services; the laud trauisportation radio services, which consist of the interurban passenger and property, urban passenger and property,
railroad, taxicab, and automobile emergency radio services; the
radiolocation radio service; the public safety radio services, which consist of the local government, police, fire, highway maintenance and forestry-conservation radio services; the special emergency radio service which includes such subservices as medical, disaster relief, school bus, and beach patrol; the 900 Mhz paging service; and the 800 MHz and 900 MHz radio services. Additionally, licensees operating private systems in the general mobile radio service (GMRS) are regulated under Part 95 of our rules. GMJtS systems provide for short-distance personal and business land mobile communications.
2
LEHMAN 00761
17. FCC rules designate frequencies that correspond to each channel in the DEMS service. Therefiwe, each time an applicant requests an additional frequency it is in effect requesting an additional channel for which afee of $135 is charged.
CA7iO4
(FC)
tJSA
r
:0
This s so uaoffldd eonipiWi.0 of the radio services sad nqueMs for FCC adios. that axe subject to
fret
tioos(CFM) frr application and filing reqohenn.ts. Fwthelefo,rnsti.o . fees may be obtainS tt Part 1. Subpaxt C efIbeCFflorlatl* Commissnaoflidsi tdaieoiesgleeientingtbeCoagrtSoealsdiedul. of Charges (Sn Repon and 05cr on the Establlah.st S. Fee Calection Pr.gr.m to Implemest the ?,v1doni Sthe ConSidaxad Omnibas ED*t &coi,dUttloo, An S t98b, GeneS et NiS,e as.285, FCC 06562, adopted Deceisbor 23. iSle. This deculne Is piMiobed in the FtC Record or may be pardiased fin, the Comml.aion. on, centreD-or. lntcni.tion.t Tesnsaipiion &rvice.(zz8s7-aAoO. 2100 Id Street NW, SuIte 140. Wssbington. DC 20031).
Federal Communications Commission Washington, D.C. March 1987.
3
LEHMAN 00762
FEDERAL COMMUNICATIONS COMMISSiON QUICK REFERENCE CHART
FILING APPLICATIONS and PAYMENT OF FEES for
PRIVATE RADIO SERVICES
ALL APPLICATIONS REQUIRING A FEE SHOULD BE MAILED TO THE FEDERAL COMMUNICATIONS COMMISSION AT A SPECIFIC P.O. BOX AD-
DRESS IN PITFSJ3URGH, PENNSYLVANIA. THE SPECIFIC ADDRESS DEPENDS UPON THE SERVICE REQUESTED AND IS LISTED ON THE FOLLOWJNG PAGES.
APPLICATIONS MAY BE FILED IN PERSON. (Provided the application is enclosed in a sealed envelope with the appropriate P.O. Box address clearly marked on the outside. Applications must be enclosed in a separate envelope for each different P.O. Box address. The P.O. Box addreses are listed under each radio service category.) Applications may be delivered between 9:00 AM and 3:00 PM, Monday through Friday, at the following address:
FEDERAL COMMUNICATIONS COMMISSION do MELLON BANK THREE MELLON BANK CENTER 525 WILLIAM PENN WAY 27th FLOOR, ROOM 153-2713 PITFSBURGH, PA 15259 (ATFN: WHOLESALE LOCKBOX SHIFT SUPERVISOR)
FEE EXEMPTiONS
Eligibles in the Public Safety and Special Emergency Radio Services, Civil Air Patrol and governmental entities are exempt. Requests for Special Temporary Authority (STAs), duplicate licenses and transfers of control are also exempt.
All applications in these exempt categories should be mailed to:
Federal Communications Commission Gettysburg, PA 17326
NOTE: ALL CHECKS SHOULD BE MADE PAYABLE TO THE FCC. DO NOT SEND CASH.
A single check may be submitted to cover the fees required for multiple applications if the applications are filed simultaneously on behalf of the same legal applicant, in the same radio service, for the same action on the same FCC form.
FOR ASSISTANCE CALL: 7i7/3371212
Footnotes To Quick Reference Chart
No fee is required when FCCForm 405-A or a letter is used to inform the FCC of a change in mailing address; licensee name without changes in ownership, control or corporate structure; vessel name; or that the station is no longer in service. These notifications should be mailed to the Federal Communications commission, Gettysburg PA 17326.
Each 503 application requesting both a license modification and renewal will be subject to a single fee of $60.00 per station.
LEHMAN 00763
MARINE COAST STATIONS:
TYPE OF APPLICATION FORM ft
NEW AUThORIZATION
MODIFICATION' ASSIGNMEN? RENEWAL WITH
MODIFICATION'
FCC 503 FCC 503 FCC 503 FCC 503
FEE AMOUNT PER UNIT MAILING ADDRESS
$ 60.00 $ 60.00 $ 60.00 $ 60.00
Station Station Call Sign Station
Federal Communications Commission
Marine Coast Service
P.O. Box 37170GM Pittsburgh, PA 152517706
RENEWAL
FCC 405A $ 60.00
Station
Federal Communications Commission
405A Station Renewal P.O. Box 360703)4 Pittsburgh, PA
15251.8703
OPERATIONAL FIXED MICROWAVE STATIONS:
TYPE OF APPLICATION FORM P
NEW AUTHORIZATION
MODIFICATION' ASSIGNMENT' RENEWAL WITH
MODIFICATION
FCC 402 FCC 402 FCC 402 FCC 402
FEE AMOUNT PER UNIT MAILING ADDRESS
$135.00 $135.00 $135.00 $135.00
Station Station Call Sign Station
Federal Communications Commission
Microwave Service P.O. Box 36OBSOM Pittsburgh, PA
15251.8850
RENEWAL
FCC 4021t $135.00
Station
Federal Communication8
Commission Microwave Service Renewal P.O. Box 371147M Pittsburgh, PA
1525 1-7147
AVIATION GROUND STATIONS:
TYPE OF APPLICATION FORM t
NEW AUTHORIZATION
MODIFICATION'
ASSIGNMENT' RENEWAL WITh
MODIFICATION'
FCC 406 FCC 406 FCC 406 FCC 406
FEE AMOUNT PER UNIT MAILING ADDRESS
$ 60.00 $ 60.00 $ 60.00 $ 60.00
Station Station Call Sign Station
Federal Communications Commission
Aviation Ground Service P.O. Box 371632M Pittsburgh, PA
1525 17632
RENEWAL
FCC 405A $ 60.00
Station
Federal Communications
Commission 405A Station Renewal
P.O. Box 360703M Pittsburgh, PA 1525 16703
LAND MO APPLICA' PROPRIA SECTION MAILING. For Land q
For Busine
For Olher]
For Genera
For 800 Mt 900 Mega
For 900 Mt
TYPE OP
NEW AUTi MODIFICA ASSIGNME REINSFAT MAiLING,
TYPE OF
RENEWAL
RENEWAI
3. Each 406 application requesting both a license modification and renewal will be subject to a single fee of $60.00 per station.
4 Applicants may apply to operate at different permanent lacations, provided that the different locations are an integral part of a single system. Each group of six permanent locations constitutes a station to which a separate call sign is assigned. If there are more than six permanent locations, a fee of $30.00 will be required for each increment of stx different locations or part thereof
4
Nofeei
in licensec in Owners location 0;
470MHz 90.119(aX
radiolocczi in service i
AnFC.
being o.ss
LEHMAN 00764
LAND MOBILE RADIO STATIONS:
APPLICATIONS REQUIRING FREQUENCY COORDINATION MUST BE SUBMIVI'ED TO THE AP PROPRIATE FREQUENCY COORDINATOR AND NOTTO THE ADDRESSES LISTED BELOW (SEE SECTION 90.175 OF THE COMMISSION'S RULES).
MAILING ADDRESSES (applies only to those actions filed on FCC Form 574):
For Land Transportation Radio Service
For Business Rado Service
For Other Industrial Radio Services
For General Mobile Radio Service
For 800 Megahertz Radio Service and 900 Megahertz Paging Radio Servke
For 900 Megahertz Radio Service
Federal Communications Commission Land Transportation Service P.O. Box 360200M Pittsburgh, PA 15251-43200
Federal CommunicationR Commisson Business Radio Service P.O. Box 360291M Pittsburgh, PA 15251-6291
// Federal Communications Commission Other Industria) Service P.O. Box 360354M Pittsburgh, PA 15251-6354
Federal Communications Commission General Mobile Service P.O. Box 360373M Pittsburgh, PA 15251.6373
Federal Communications Commission 800 Megahertz Service
P.O. Box 3604 16M Pittsburgh, PA 15251-6416
Federal Communications Comiiiission 900 MegahertzService P.O. Box 360497M Pittsburgh, PA I525I6491
TYPE OF APPLICATION
V- NEW AUTHORIZATION
MODIFICATION" ASSIGNMENT4' RE1NSTATEMENT
FORM N
FCC 574 FCC 574 FCC 574 FCC 574
FEE AMOUNT
$ 30.00 $ 30.00 $ 30.00 $ 30.00
PER UNIT
Six (6) Fixed Stations Six (6) Fixed Stnt.ions Six (6) Fixed SLaI.jons Six (6) Fixed Stations
MAILING ADDRESSES (applies only to those actions filed on FCC Form 574R or FCC 405A)
TYPE OF APPLICATION FORM N FEE AMOUNT PER UNIT MAILING ADDRESS
RENEWALS RENEWALS
FCC 574R $ 30.00 FCC 405A $ 30.00
Call Sign Call Sign
Feder& Communications Commission
574R Land Mobile Renewal
P.O. Box 36055DM Pittsburgh, PA
I525I6559
Federal Communications Commission
405A Station Renewal P.O. Box 360703M Pittsburgh, PA 1525 16703
No fee will be required when the Commission is informed of a change in licensee mailing address; change in licensee name, without changes in ownership, control or corporate structure, change in the number and location of station control points or of control stations operating below
470 MHz or above 800 MHz meeting the requirements of section 90.119(&(2XiD a change in the number of mobile units operated by radiolocation service lkensees, or a notice that the station is no longer
in service (these notifications are made on FCC Form 405-A or by letter).
An FCC Form 1048 must accompany the applicationis) for station(s) being assigned.
LEHMAN 00765
HEALTH AND SAFETY C.O. INDEX
The following G.O-. s re'fetente health and 'safety spetifically or effect hreaUEh and s&ftty in one way or aaother.
OnstrtutiWn P.rojectS
tntr;a cct.oir Stfety eand Heal th
tAwtJh:ri;zin:g Utsre of Contractors
Major and M9!nor P.urchases
tovnt;ractors .S.erv.i(ces
PErsonal P.r:ote;cit.tve Equi;pTheM
Safety Meetingt
'Surface Mobile t4uipment theli't
.
L:ndustri a] cnt Pui14ic Liabflltyb Injuries
and .illntss:es :
FWr:e Prev:entti!en aind 5tohtp&i
Rp.ott'1ng WEehC1sFle kcti.de*t'
Mtne t'e:ty :awU Heic;th ct
tox3t !Saflstanc?eis COiftPol Att
55 61 62 307 314 601 61a 612
613
i4
801
.1 nd:us:triia
iene 'MC nittor I hig
4Respita2tzr,y ProTtcetiiorL
4flrii. nq tmt.v3tion
603
635
61
A
LEHMAN 00766
January 16, 1965
IL P. Arellanez A. B. Cooper G. N. Dugan. G. C. Jesice R. W. Johnson T. D. Landels r K. B. LehmajL N. R. McCune
High Voltage Power Lines
The Yellowstone mine experienced its third incident in several years involving overhead high voltage power lines in January 1985. As in the previous two incidents, this accident resulted in property damage and lost production but fortunately did not result in injuries to the contractor employee operating the crane. The potential for serious injury and death however was extremely high.
In addition to the two previous incidents that occurred at the Yellowstone, we have had equipment contact power lines at the Three Forks and South Plainfield mills. ANOThER INCIDENT OF THIS TYPE MUST NOT OCCUR A OUR WCATIa4S.
Effective inunediately the directive below will be followed at all Talc Division locations:
- All contractors will be provided with a copy of the Health and Safety Guidelines (attached) including a summary of our safety rules prior to the bid process.
- Prior to commencing work, the superintendent and/or project engineer will review with the contractor our safety requirements and specific hazards associated with that job such as overhead power lines.
- A responsible company employee will escort all contractor equipment (except pickups) onto the property and job site to point out specific hazards.
LEHMAN 00767
- Contractor accidents are to be reported to the project engineer if available or to the operation's foreman or superintendent as soon as possible if not immediately.
- All crane and drill operators must provide proof of training and certification in safe operation before being allowed to operate on our property.
- Contractors and their subcontractors will be required to comply completely with the safe work practices outlined in the Health and Safety 3uidelines.
Responsibilities:
- superintendents are ultimately responsible for insuring that contracted projects are completed on time and safely. Failure to insure that contractors follow company guidelines regarding safe work practices will result in disciplinary action for the superintendent and the involved foreman.
- Project Engineer/Manager is responsible to insure that a project is completed to specifications, on time, and within budget whenever possible and to provide assistance to operations personnel as necessary regarding the project.
- Foremen (as well as other company officials) have the responsibility to ensure that a construction project does not adversely affect our ability to operate or threaten the safety of our employees or those of the contractor, It is the responsibility of the foreman to insist on safe operating practices and use of personal protective equipment by contractor employees. (For example, if a contractor employee is not wearing eye protection Or fall protection, it is the foreman's responsibility to take corrective action immediately and not wait to tell the project engineer or safety representative.)
LEHMAN 00768
A meno to roe with a copy to your supervisor indicating your understanding of these instructions and a statement that you have discussed this matter with your foremen should be on my desk no later than March 1, 1985.
It. J. Buettner
RJB is f
Attachment T. E. Cook T. W. Funk H. M. Harlan C. D. Lessnor M. J. torang K. L. Phillips R. B. Rickard
LEHMAN 00769
r
INDEPENDENT CONTRACTOR SAFETY & HEALTH PROVISIONS
It is Cyprus Industrial Minerals Companys firm belief that accident prevention efforts by all independent contractors working on Cyprus property will not only reduce the potential for injury producing accidents to contractor and Company employees but will result in fewer unexpected costs, greater efficiency, and project completion on time and within specificatidns.
All independent contractors are expected to conduct their work activities in a safe and healthful manner in compliance with Company safety rules as well as federal, state, and local safety and health regulations, laws, arid ordinances. Failure to adhere to the guidelines detailed inthe following pages, as well as-good business practices, may result in the termination of the contract. The safety and health of all employees working on Cyprus properties is a prime concern of Cyprus management and must receive appropriate attention from all contractors.
Company Safety and Health Rules All contractors and contractor employees (including subcontractor employees) are required to be familiar and to comply with Company safety and health rules applicable to the work being performed. A condensed list of the most important of these rules is provided in the Appendix. All contractor entplyees are required to wear an use appropriate personal protective equipment including, but not limited to, hard hats, industrial strength safety glasses, steel-toed shoes, fall protection (safety lines and belts), hearing protection, respiratory protection, and protective clothing. All persons are required to wear hard hats, industrial strength safety glasses, and steel-toed work boots at all times while working on Cyprus property. Contractors and/or -their employees will be responsible for the purchase of protective equipment.
Federal, State, and Local Laws, Regulations, and Codes Cyprus Industrial Minerals Company is involved in the mining and processing of talc and is therefore, regulated by the Mine Safety
LEHMAN 00770
Page 2 and Health Administration (MSHA) which provides for specific standards and regulations affecting employee safety and health. The MSHA Act also requires all independent contractors working on mining or milling projects to comply with the standards and provisions of the MSHA Act including specific safety and health standards, accident reporting, and employee training requirements, as well as the general intent of the MSHA Act. Copies of the MSHA standards and requirements are available from the regional MSEA offices. (A list is provided In the Appendix.) In addition, all independent contractors will be required to secure MSEA identification numbers and. provide the Company with a copy.
Because the MSEA Act is a mine safety & health act, much of the work contractors perform is not addressed in MSHA standards. When the MSHA Act is silent, contractors are expected to comply with other applicable federal, state, and lotal standards. Regulations such as the OSHA standards, the National Electric Code, the Associated General Contractors Accident Prevention Manual, and state and local safety and health rules and regulations must be reviewed and followed where appropriate. If a contractor is uncertain about a working condition or practice that may affect employees' safety and health, the Company location superintendent or project engineer should be consulted.
Accident Reporting All independent contractors working on Cyprus property are required to report all injuries requiring medical treatment to the Company location superintendent and/or the project engineer as soon as possible. MSEA requires contractors to submit a specific accident reporting form (7000-1) within ten (10) days of the injury producing accident that required medical treatment as well as immediate notification for certain serious accidents. The contractor is required to furnish the Company with a copy of the workers Compensation first report of injury and illness form and a copy of
LEHMAN 00771
Page 3 the MSRA 7001 form on all reportable injuries requiring medical attention; however, submission of more detailed accident investigation reports are encouraged and must be made available upon request in the event of a serious accident.
In addition to accidents resulting in injury to employees, accidents causing substantial property damage to Company property or contractor equipment must also be reported to the location superintendent and/or a project engineer as soon as possible.
Accident Investigation In addition to the expected contractor's investigation, the Company reserves the right to investigate all contractor accidents and "near misses" and to take steps necessary to prevent recurrence of similar accidents.
Emergency Procedures All contractors will be expected to make arrangements to provide emergency medical care for their employees who may be injured while on the job. This may include notification of Company or community paramedics or rescue teams and providing on-site trained employees. It is understood that small contractors may by necessity have to rely on Company and local support; however, regardless of contractor size, it is contractor management's responsibility to insure adequate emergency are for their employees including subcontractor's employees. A summary of the provisions that have been made should be provided in your bid.
Safety Inspections A Company representative will monitor contractor performance, including safety and health violations, and will seek corrective action through contractor supervision. The Company reserves the right to conduct periodic inspections with emphasis on safety and health. This will be accomplished jointly with contractor - supervision. Contractors are required to take prompt and
LEHMAN 00772
.Page 4 appropriate action to correct unsafe conditions and/or work practices.
The Company also reserves the right to halt all or any specific work performed at a construction site or area until employee practices have been changed or physical hazards corrected.
Personal and Environmental Exposure Monitoring - Medical Examinations
Contractors will conduct industrial hygiene monitoring for their employees when such. monitoring is required by law or dictated by the job and/or conditions. The Company will advise contractors of known conditions on its premises for which monitoring of contractor employee exposures will be required. Additional monitoring may be required as the contract work progresses and unexpected hazards become apparent.
Medical examinations and monitoring may also be required as a part of an industrial hygiene monitoring program as well as a prerequisite for certain types of work such as that which requires work in hazardous atmospheres requiring air supplied breathing apparatus, work that involves particular environmental stresses such as heat or severe cold, confined areas, etc. Contractors will be responsible for providing those physicals when required.
Training Contractors are responsible for providing safety and health training for their employees. Weekly toolbox safety meetings are encouraged. Safety meetings should cover facility and job hazards, accidents and "near misseC, the safety and health rules, applicable policies, and procedures. Further training may be required if insufficient or lack of training seriously affects the contractor's ability to perform its work safely.
LEHMAN 00773
PageS
Workers' Compensation All contractors are expected to be registered with the appropriate State Workers' Compensation board or commission and are expected to comply with all requirements of the compensation laws of the state in which the contract work is to be conducted.
Accident Costs All costs associated with accidents that occur under the control of an independent contractor and its subcontractors are to be borne by the contractor and not passed on to the Company. These costs may include but are not limited to: compensation costs, medical treatment costs, state and/or federal government penalties for safety and health violations, law suits against the contractor or the Company for injury or damage as a result of the contractor accident, and liquidated damage agreements against the contractor for failure to complete a project on schedule as a result of an accident.
Contractors agree to hold the Company harml!ss from all liability resulting from injuries and property damage arising out of contractors' activities.
Furnish Equipment Contractors shall furnish where appropriate all equipment, materials, tools, and personal protective equipment necessary to perform their work in a safe, healthful, and efficint manner. If equipment is provided by the Company for contractor use, contractor shall inspect such equipment and verify in writing its safe condition and ability to operate safely.
As a condition of the contract agreement, the contractor accepts and assumes the responsibility for complying with the letter and the implied intent of the above to provide a safe and healthful work place for its employees.
LEHMAN 00774
page 6 Failure of individual contractor and subcontractor employees to abide by safe work practices as noted by Company personnel will be reported to contractor supervision for correction. Failure of contractor supervision and management to assure compliance with contract provisions involving employee safety and health may result in suspension of individual contractor's employees and/or supervisors as well as possible suspension of the work or termination of the contract. Removal of a contractorts name from the approved bidding list may result from.a contract suspension. Under no circumstances should Company involvement with the contractor's safety and health provisions be construed as an assumption of the contractor's safety and health responsibilities.
LEHMAN 00775
CONTRACtOR SAFETY AND HEALtH PROVISIONS Items to be completed and included with bids:
Completed copy of Contractor Safety and Health" questionnaire. Copy of contractor's safety and health program and/or rule book. Copy of contractor's program to provide industrial hygiene monitoring when warranted. Copy of contractor's program to provide personal protective equipment necessary to perform job in a safe and healthful manner. This includes, but not limited to, hard hats, industrial strength safety glasses, steel-toed work boots, fall protection, etc.
LEHMAN 00776
Appendix A
C4DENSED LIST OF CYPRUS SAFETY RULES
This is only a condensed list of Cyprus' Safety Rules; the complete list will be given during the pre-bid or pre-job orientation.
- Hard hats, industrial strength glasses, and steel-toed work boots are required by all personnel on Cyprus property. Other personal protective equipment such as (but not limited to) respirators and hearing protection ghall be used when needed.
- Safety belts and lines shall be worn when personnel work where there is a danger of falling. If safety belts and lanyards are not suitable for the type of work performed, safety nets, scaffolds, retractable fall protection devices, or other suitable means shall be provided. A lanyard shall not permit a fall of more than six (6) vertical feet.
- Protective clothing or equipment and. face shields or.goggles shall be worn when welding, cutting, grinding, or working with molten metal.
- A competent person designated by the contractor shall examine each working area at least once each shift, preferably before work proceeds, for conditions which may adversely affect safety and health of employees. Noted conditions will be corrected promptly.
- Selected personnel shall be trained in first aid and/or arrangments made in advance for. obtaining emergency medical assistance and transportation for injured persons.
- Adequate first aid materials, including stretchers and blankets shall be provided at places convenient to all working areas.
- All projects and work areas within shall be kept clean and orderly. Housekeeping should be maintained on a day-to-day basis.
- Illegal or illicit drugs will not be permitted or used on Company property. Persons under the influence of, or who's work is impaired as a result of the use of alcohol or drugs will be suspended from working on Cyprus property.
- Compressed and liquid gas cylinders shall be secured in an upright position when in use, transit, and storage. Valves on compressed gas cylinders shall be protected by covers when being transported and stored.
- Each contractor shall have available suitable fire fighting equipment adequate for the size of the project and/or arrangments made in advance for obtaining a local fire department in case of fires.
- Whenever self-propelled mobile equipment is used, such equipment shall be provided with a suitable fire extinguisher readily accessible to the equipment operator.
LEHMAN 00777
Appendix A
Page 2
- All mobile construction or mining equipment shall be equipped with seat belts and rollover protection. The seat belts must be worn when operating such equipment.
- Equipment defects affecting safety shall be corrected before the equipment is used.
- Scaffolds and working platforms shall be of substantial construction and provided with handrails, and maintained in good condition. Floor boards shall be laid properly and the scaffola and working platforms shall be provided when necessary.
- Ladders shall be provided with suitable bases, anchored securely, and project at least three feet above landings, or substantial hand holds shall be provided above the landings.
- Circuits shall be protected against excessive overload by fuses or circuit breaker of the correct type and capacity. Ground fault circuit interrupters shall be used where appropriate.
- Power circuits shall be de-energized before work is done on such circuits or equipment. Switches shall be locked out to prevent the power circuit from being energized while work is being performed. Such locks shall be removed only by the person who installed them or by authorized personnel
- Personnel shall not touch or handle overhead electrical power lines and shall not allow equipment or tools to come in contact with them. Crane operators will be specifically advised of
overhead power line locations.
- Gears, sprockets, chains, drive, head, tail and takeup pulleys; flytiheels, coupling, shafts, saw blades, fan inlets, and similar exposed moving machinery parts which may be contacted by persons, and which may cause injury to persons, shall be guarded.
- Hand-held power tools shall be equipped with controls requiring constant hand or finger pressure to operate the tools or shall be equipped with friction or other equivalent safety devices.
- Tools and equipment shall not be used beyond the design capacity intended by the manufacturer where such use may create a hazard to personnel.
All contractors shall obtain a legal identity number through the local MSHA office as described in the MSHA standards, Part 41, Notification of Legal Identity.
Each contractor shall maintain a supply of MSHA Mine Accident, Injury, and Illness Report Form 7000-1. Each reportable
LEHMAN 00778
Appendix A Page 3
accident/injury will be reported on this form and sent to MSHA within ten (10) days (see MSHA regulation 50.20). All independent contractors are required to report all injuries requiring treatment to the Company location superintendent and/or project engineer as soon as possible. Accidents causing substantial property or equipment damage must also be reported.
LEHMAN 00779
APPENDIX I
Cetb.ttor Saf.tp d PISm Qutlen.talre
I. List your Arm's Itofls.fs Competisatlott tqiriei.ee Modification Rates for the last thin yeanz
l.s__.
lu__..
S. List your flrm'a OSHA or MSHA Incidence
for the last three years for the following cattyorma (Use p5411 OSHA Form
No, 200 or EllA Porn, ?000-2 and the formula
plo, of Iseldents or dsi X 50,OftO hors
Noofhcurswort.d
tstalltks
ln)srles and lUnesses with lost woekdays
latin and Uh,nsn with rntr4ct.d worlcdays Days away from work
Is,
Iss___
Ips___
3, Do you have a wtltten safely program?
Yes
No
4. 0. you hen sat w more fiat) tI,nz
Physloisits? Safety penfeuionb?
t. luidsairial hygienists?
Yes
'at
Yes
No No No
5. Do you base a new employee orientations program?
Yes
No
Does It kiclude irdtructions w.the following?
Ye, No
Yes No
a) Company safety policy bi Company ieiy rules
1) Hazard reporting
i Injury reporting
c) Safety meeting attendance dl Company safety record
h) Persons! p?ozectIve uipmeiii
e) Hazard recognition
Re.plratorc protection
Fire protection
k) Housekeeping
I) toic substance, us) Electrical safety n) Safety belts
and lifelanes
0) Fins aid p3 Driving safety
'es
No
5. Do you have a training program for newly hired or promoted first lint supervisors?
Yes No
Ye, No
a) Hazard recognl:uon
d) New employee orientation_
bi Safe work practices
a) TaIlgateltoetoos safety
madngs
c) Safny Eqervis4on
I) Finlaid procedures
Yes
Emergeno ptoeedures_ Ii) Incident reporting
Il Accident lnvestatlon
No
7. Do you hold periodic safety meetings far yor nployees?
Yes
a) Weakly
hi Piweelcly
c) Monthly
a. Do you coeduet field safety hecUoos of work In pn.....?
Yaa
a) U ye, wile gordatsa the btevjlst (titic)?
hI Now often?
No 0) Less often, as needed
No
5. Are accident repent cirvudated to poor mazwgement?
10. lasafetyaekerlalne.aluathig theperfnanenafz
Vu
No
POre Melt?
$..nas?
t. Management?
Yes No Yas No Yes No
** *
LEHMAN 00780
APPENDIX U Contractor Safety Orientation
Date: Company: U Sisconfractor, Indicate Prime Contractor Addren
(Office) Phone:
(Plant)
Company Jb Representative Work Locatioit
No. of Employees/Shifts
Estimated Start of Work
Estimated Completion Date:
Watt SchEdule
floury
To
Monday-Friday
Holtal To Use to Case Of *n Em.ncy
Saturday
Contractor Safety Representative:
Title:
Contractor Job Superintendents
Contractor YoremeTn (1)
(3)
(2)
X Indicate If Jth WilfRequlre This Type of Work
Ci)
Excavation Hot Work
Handling Asbestos Bearing Materials Lifting/Rigging
Blasting
Electrical
Catalyst Handling
Wart Inside Vessels
Tark Cleaning, Tank Firewall
Hot TspaStopples
Hearing Protection
Radioactive Materials
Phone:
Sunday
Hydroolasting Respiratory Protection Respirators Fresh Air Breathing Equipment) X-Ray Equipment Disposal of Toxic Materials
I have received a cqy of the Companft safety and health rules for eantract work and accept the reponsibility of
informing all subcontractors and employees working for me of those ruJes. I understand the safety rules and regulations which cit employees and s*tcontractors will have to comply with while working at the Company. The Company has reviewed with ne Its ptocedures and requirements with tetct to the Items ehetked above.
Safety Orientation Given By:
a. a.
LEHMAN 00781
ti
APPENDIX Ill Confraetor Safety and Health Performance Evaluation
Date:
Contractor:
Project Descriptiorn
Estimated Cost
Lengtft
From
Manhours Worketh
Contractor Job Representatives:
To
Did the contractor adhere to Company safety and health ruies?
Did the contractor hold periodic safety meetings? Did the contractor promptly report accidents and furnish reports?
Did the contractor promptly correct safety problems brought to his attention?
Injury Experience
& Fatalities
Injuries and illnesses with lost workdays
Injuries and illnesses without log or restricted workdays
YES
NO
* Information should be obtained from contractor's completed OSHA 200 log or MSHA Form 7000-2.
Comments:
Company Job Representatives:
***
LEHMAN 00782
I Cyprus Industrial Minerals Company
851 Metuchen Road South Plaintield, N.J. 07080 Telephone (201) 754-4880
TWX 710-997-9528
CYPRUS
LEHMAN 00783
CS. Department of Labor
Mine Safety and Health Administration
POBox%DX ]S74
Albany, New York 12201 -1874
April 17, 1985
Hr. Keith B. Lehman, Hill Superintendent Cyprus tndustrial Hinerals Company 651 t4etuchen Road South Plainfield, New Jersey 07080
Dear Hr. Lehman:
The enclosed supplemental report completes a Federal inspection of the South Plainfield Hill, t.D. No. 28-00959, South Plainfield, New Jersey, conducted on Hay 2, 1984. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this inspection were:
ORtOtNAL ACTtONS THIS tNSPECTtON:
Issue
Terminate
Citations:
0
Orders:
0
Modify Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOlATIONS:
tasue
Terminate
Citations:
Orders:
Hodify Extend Rep by Order Vacate
Sincerely yours,
Harold L. Thompaofl{, j Subdistrict Hanager Hetal and Nonmetal Hine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept. of Labor and Industry
LEHMAN 00784
Mineral Fiber Sampling Results
MineloNumber
28-00959
Date of Sample(s)
5/2/84
acne
South Plainfield Mill
Nifine and Social Security Numbor Occupation and Location
Jorge Agtiilar
Bagger Mill
Type of Sample 0 Screening
u. S. Department of Labor
Mine Safety and Health Administration
Personal Exposure
Company Name
Address
Cyprus Industrial Minera]A Company
651 Metuchen Road
South Plainfield, NJ 07080
Sample Number
T-l55
Time of Sample
07040805
Sampling Time 1mm)
Occupancy Sample
SWA or
Exposure Comments
Time (mm) Concantra- TWA
Limit
tion (fibers/cm3) 1tIbert/ctn3) - (fibers/cm3)
61 .292
0805-
T-lsl 0902
57
.086
0902-
T-l60 1002
60
.346
1002-
T-l58 1102
60
.512*
1102-
P.456 1202
60
.214
1202-
T-l63 1309
67
.429.
1309-
T-l64 1405
56
.283
1405-
T-l66 1500
55
.036
r
FULL SHtFT
480 fl.-- .28
NtSjrnple identified, to asbestos found - all other sanples we e not i lentifiei. due tc
z 'ow concentration.
CC nC fl-S 01
0o
Ncn
r!_._. ___
---------
2.00
4,
Mineral Fiber Sampling Results
Mine ID Number
28-00959
Mineflarne
Date of Sample(s)
5/2/84
South Plainfield Mill
Typo of Samplo 0 screenIng
U.S. Department of Labor
Mine Safety and Health Adrnnistrafion
0 Personal Exposure
Company Name
Address
Cyprus Industrial Minerals Company
651 MetuchenRoad South Plainfield, NJ 07080
Name and Socral Security Number Occupation and Location
Miguel Contreras
Stacker - Mill
Sample Number
Timeof
Sarnplo
Sampling Time (mm)
Occupancy
time (mini
Sample
SWA or
Exposure Comments
Concent,. TWA
Limit
(fiberslcm3) (flbe&cn3) (Ilbgrcn3)
T-154
07050804
59
.084
T-152
08040903
59
.336
T-159
09031000
57
.156
T-157
10001103
57
.295
T-161
fl031203
60
.165
T-162
12031308
65
.152
T-165
13081405
57
.104
T-167
14051590
55
.126
FULL STEPT
480 --- .17* 2.00
\<inp1es were not i-ntified due to low concentrations.
N
US. Department of Labor
Mine Safety and Health Administration
P.O. Box 1874
Albany, NY 12201-1874
October 11, 1985
Mr. Keith B. Lehman, Mill Superintendent Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
The enclosed supplemental report completes a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on August 7 and 8, 1985. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this inspection were:
ORIGINAL ACTIONS TillS INSPECTION:
Issue
Terminate
Citations:
0
Orders:
0
Mbdifjr Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
Sincerely yours,
Harold L. Thompson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept. of Labor and Industry
LEHMAN 00787
Cryslolline Silica Dust Sampling Results MinsiDNums,
28-00959
DnolS.niplsb)
8/8/85
Typ,atS.mp4
0mw
Cwnpr tern
I). S. Department of labor
Mine Satusy and Finish MmInlssnsion
IP.r4rs.
Con irdna,t OQustlz
Ot,htobslIt.
0
South Pjalnfield Mill
Cyprus Industl'ial Minerals Co.
651 Metuchen Road
South Plamfle?Ea, New Jersey 07080
Nw.t .'d ocId S.anity Hint C,pslIon ad Loejilon
Spupt!
Pbn.bsp
SSJHnq Tkns (ml,,)
Sainti, WII 1mg)
SwiO.it fin)
% so2
SWA
TLV
liii levi3) t',.gf,n)
Connenn
George Agullar Miguel Contreras
Baggel' Plant Laborer Mill
SK-091 480
SK-092.? 480
1.268 .oU6
.19!l
0
3.63 1.55 1.78 0 .24 *3.3
In compliance
In con-ipliance
* Equivalent TLV for nonasbe stosifcnn talc dth led s than 1%
a__A i'
- - ----- .------.
U. S. Depar-truent of Labor Mine SStety and Health Administration MARCH 1980
MSHA Policy
Memorandums
LEHMAN 00789
U. S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard Arlington, Virginia 22203
March 13, 1980
MSHA MANAGEMENT LETTER NO. 80-32
SUBJECT:
Informal Review Under Section 103(g)
Section 103(g) of the Act provides to the representative of miners (or a miner if there is no representative of miets) the right to notify MSHA of a violation or imminent danger thfl he believes to exist in the mine. If the NSHA investigator the.rafter refuses to issue a citation or order, MSHA is obligated to provide an opportunity for an informal review of the matter. The procedure for this informal review is stated in Subpart C of 30CFP Part 43.
MSHA is currently involved in litigation of a claim by the Council of Southern Mountains, Inc. that our inspectors should have issued 104(d) citations and, orders in many instances where 104(a) citations were issued.. In connection with this litigation, we have included the following statement as part of our brief to the court:
The Secretary has never applied the procedures found in Part 43 to an instance where the miners complain about a failure to issue a Section 10.4 (d) citation or order instead of a Section 104(a) citation. However, to the best of the Secretary's knowledge,. no attempt has ever been made to so utilize this procedure. Nevertheless, since the Act is remedial in nature and should be broadly construed, .the Secretary asserts that miners complaining of the failure.of an inspector to issue an "unwarrantable" citation or order may utilize the Part 43 procedures to obtain MSHA review of the inspector's actions.
Having stated this position in court, we should anticipate that miners and representatives of miners will begin filing complaints for failure to issue a 104(d) citation or order, although a 104(a)
Distribution:
District Managers--Metal and. Nonmetal Subdistrict Managers--Metal and Nonmetal Metal and. Nomnetal Special Interest Groups and Nine Operators
LEHMAN 00790
citation was issued. An! such complaint should be processed in accordance with the procedures set forth in Subpart B. of 30 CFR Part 43. As with any other Section 103(g) complaint, if it is determined that no citation or order should be issued, the miner or representative of miners may request an informal review under Subpart C of 30 CFR Part 43. Following the informal review, the District Manager's deterMination in the matter shall be final. Thoma J. Shepich\ Administrator for Metal and
Nonmetal Mine Safety and Health
LEHMAN 00791
U. S. Department of Labor
Mine Setety and Health Administration 4015 Wilson Boulevard Arlington. Virginia 22203
March 25, 1980
MSHA MANAGEMENT LETTER NO. 80-36
SUBJECT: PROGBAN DIRECTIVE: Standard 57.4-57 Flame-Resistant Trailing Cables
This document provides guidance for enforcement personnel in the application of new mandatory standard 57.4-57. The information in this document is intended to clftrify and explain certain portions of the standard, and may be used as a basis for responcilng to public inquiries regarding the standard. Standard 57.4-57 requires that, effective November 12, 1980, trailing cables shall be flame-resistant in accordance with 30 CF.R 18.64. Attached is a list of cable manufacturers and approval numbers. Upon inspection of trailing cables, MSHA enforcement personnel are to consult the list to determine whether the numerical figure which appears on the cable
is included on the list. An approved nwter will be followed by an indi-
cation as to which governmental division granted the approval -- MSHA, MESA or BM (Bureau of Mines). If the number appears on the list, and MSHA, MESA, or DII is indicated, the cable is to be considered an approved one. Upon locating a trailing cable with a number that does not appear on the list (regardless of whether NSRA, MESA, or DN is indicated), NSHA personnel are advised to call MSHA's Approval and Certification Center for assistance
before the issuance of a citation.
MSHA personnel may also locate trailing cables that bear approval nwnbers which are preceded by a "P" (e.g., P123 MSHA). The prefix "P" indicates acceptance by the Pennsylvania Bureau of Mines. These cables are to be considered approved so long as the nurgez is followed by an MSHA, MESA, or DII notation. It such a notation is not included (e.g., "P109), MSRA personnel are advised to call the Approval and Certification Center for Assistance.
Contact: Frank Delimba, thief, Safety Division, Arlington, Va., FtSB-235-8647
Distribution:
Metal and Nonmetal District Managers, Field Offices, Special Interest Groups,
Principal Officials
SMuibndeistOripcet raMtoarnsag(Aer/s1, )
LEHMAN 00792
2
The following is a srtmary of MSMA's guidelines for approved trailing cables:
Nunerical Fiqure
Mtion
tbrber appears on list; MSHA, MESA, or EM notation (e.g., 104-MSRAJ
No citation
Number does not appear on List regardless of MSHA, ICSA, or EM notation (e.g.,
3.09-MSMA)
Further Inquiry Required
Prefix P" number appears on list; NSHA, MESA, or EM notation (e.g., Pl23-MSHA
No citation
Prefix P"; any number; no quotation of MSMA, MESA, or EM (e.g., P108)
Further Inquiry Required
MSHA personnel may locate trailing cables with an additional nuutrical figure between the approval nwnber and the MSHA, ZESA, or BM notation (e.g., P123-35-MSHA). 'rite nrber between the two dashes can be disregarded. It is merely the test number. -
Inquiries regarding the approval of trailing cables, and requests for updated lists of cable manufacturers and approval numbers thould be addressed to .7erry Taylor or Robert Boring,. pproval and Certification Center, triadelphia, Weat Virginia (304-547-0400).
Thomas J. Shepich Administrator for J'etal and
Nonmetal Mine Safety and Health
LEHMAN 00793
Attachment to Program
Directive - Standard 57.4-5;
CABLES - MASTER (Revised December, 1979)
Manufacturers of Cables with MSHA Acceptance Numbers
Company
Simplex Wire and Cable Company P.O. Box 397 North Berwick, ME 03906
Anaconda Wire and Cable Company Marion, IN 46952
Kaiser Aluminum and Chemical Corporation 500 Wood Street Bristol, RI 02809
The Okonite Company P.O. Box 340 Ramsey, NJ 07446
Rome Cable Company 421 Ridge Street Rome, NY 13440
Collyer Insulated Wire Company, Inc. 100 Higginson Avenue Lincoln, RI 02865
General Electric Company 1285 Boston Avenue Bridgeport, CT 06602
General Cable Corporation Cornish Wire Products 800 Rahway Avenue Union, NJ 07063
Reynolds Metals Company Pront and Lloyd Streets Chester, PA 19013
Crescent Insulated Wire and Cable Company, Inc. Trenton, NJ 08605
Phelps Dodge Cable and Wire Company P.O. Box 391 Yonkers, NY 10702
MSItA Acceptance Number 101-MSHA 102-MSHA 103-MSHA ]04-MSIIA 105-MSHA 107-MSHA 1OSrMSHA 110-MS}LA
!!Z-MSHA
112MSHA
114 41511A
LEHMAN 00794
Company
Cerro Wire and Cable Company 5500 Haspeth Avenue Haspeth, NY 11378
Teledyne Western Wire and Cable Company 2425 East 30 Street Los Angeles, CA 90058
General Cable Corporation Cornish Wire Products 101 Water Street Williarastown, MA 01267
Whitney-Blake Company P.O. Box K New Raven, CT 05514
CotitinentaL Copper and Steel tndustries, tnc. CCS Hatfield 360 Hurst Street Linden, NJ 07036
Diamond Wire and Cable Company Sycamore, IL 60178
UT Wire and Cable Division 95 Grand Avenue Pawtucket, Rt 02862
Carol Cable Company 249 Roosevelt Avenue Pawtucket, Rt 02860
Plastic Wire and Cable Corporation P.O. Box 486 Jewett City, CT 06351
Essex tnternational, tnc. Power Conductor Division 2601 South Adams Street Marion, tN 46952
Bell Northern Research Wire and Cable Laboratory P.O. Box 6122 Montreal1 Canada
Page 2 MSRA Acceptance Number
11 S-MSHA 1 16-HS}IA 1 17-HSHA
ll8-MSHA 120-MSHA
121-HS}IA 122-HS}IA 123-.HS}IA 124-MS}IA 125-HSRA
126-MSBA
LEHMAN 00795
Company
Chester Cable Corporation Chester, NY 10918
The Rockbestos Company 1910 Cochran Road Pittsburgh, PA 15220
Narrangansett Wire Company 1125 Main Street Pawtucket, RI 02860
iTT Wire and Cable Division Clinton, MA 01510
Packard Electric P0. Box 431 Warren, OH 44482
Silec 22, Rue Vu General Foy Paris (Be) France
Backethal - Vraht - und Kable - Werke A.G. Hanover West Germany
Eastern Electric Wire and Cable Company interstate industrial Park Bellniawr, NJ 08030
American insulated Wire Corporation Central Avenue and Freeman StSet Pawtucket, RU 02862
Boston insulated Wire and Cable Company 55 Bay Street Boston, MA 02125
Calco Electric Wire and Cabl$ Corporation 21 Haverford Station Road Raverford, PA 19041
industrija Kablova Svetozarevo, Yugoslavia
Manhattan Electric Cable Company Station Plaza Rye, NY 10580
Page 3 MSHA Acceptance Number
127-MSHA l28-MSHA 12 9-MSHA 131-MSHA 132-MSHA 133-MSHA
134-}4SHA
]35-MSHA 136-MSHA
139-MSHp.
145-MSHA 152-MSHA lSS-MSHA
LEHMAN 00796
Company
ExCel Wire and Cable Company 108 Elm Avenue P.O. Box D Tiffin, OH 44883,
CorQn Insi4ated Wire Company, Inc. 101 bentral Avenue Farndsgdale, NY 11735
Felten and Guilleaume Post Fach 805001 5000 Koln 80
Rendrix Wire and Cable Corporation Milford, NH 03055
Electrical Conductors, Inc. 2500 Commonwealth Avenue North Chicago, IL 60064
Souz!wire company Carroilton, GA 30117
31CC General Cables Limited Leigh Works, Leigh Lancashfr'e 14147 4HB England
The Rochester Corporation Culpepper, VA 22701
Trexoti Products Company P.O. Box 3880 Oak Park, Ml 48237
Conununication and Control Engineering Company, Ltd. 66 Da1.a.re Crescent Richmond, Ontario, Canada KOA2ZO
Belden Corporation 2000 South Bataira Avenue Geneva, IL 60134
Canada Wire 141 Laird Drive Toronto, Ontario
}14G 141
Page 4 MSHA Acceptance, Number
159-MS HA
162-MSHA 164-MSHA 16S-MSRA 166-MSHA
l684SHA
177-MSHA 178-MSHA 179-MSHA 181-MSHA
182-MSHA
18 3-MS HA
LEHMAN 00797
Company
Mnercable El Dorado Industrial Park 1200 Bailey Road P.O. Box 1552 El Dorado, AR 71730
-
ihe Kerite Company 49 Day Street Seymour, CT 06483
Sumitomo Electric Industries, Ltd. 606 South Olive Street Los Angeles, CA 90014
Phillips Cables, Ltd. King Street West Brockville, Ontario Canada KGV .5W4
Pae5
HSHA Acceptance Number
184-14SHA
186-MSHA 187-MSRA
18$-MSIIA
LEHMAN 00798
U. S. Departmentof Labor
Mine Safety and Health Administration 4015 Wilson Boulevard
Arlington. Virginia 22203
March 25,. 1980 MSHA MMAGEMENT LETTER NO. 80-37 SuBJECT PROGRAM DIRECTIVE: Standard 55)56/57.6-140
Protecting Blasting Circuits and Electric Blastinq Caps from Extraneous Electricity
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.6-140. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to pthlic inquiries regarding the standard.
Standard 55/56/57.6-140 requires thatall blasting circuits and electric blasting caps, which may be initiated by conventional power sources, be protected from sources of extraneous electricity. For the purpose of this standard, sources of extraneous electricity include stray currents and static electricity. Potential conductors of stray current and static electricity are tratks (particularly those that may be used as an electrical retun,), pipelines, airlines, power lines, telephone lines, and water. In addition, other possible sources of extraneous electricity are two-way radios and lightning. The methods for protecting blasting circuits and electric blasting caps from the potential sources of extraneous electricity are isolation, insulation, location and shunting. Further inquiries regarding this standard shall be addressed to Frank Deliuta, chief, Division of Safety, Arlington, Virginia, PPS B-235-B647.
ThoirA J. Shepich Administrator for Metal and
Nonmetal Mine Safety and Health
Distribution: Metal and Nonmetal District Mana9ers, Subdistrict Managers, Field Offices, Special Interest Groups, Mine Operators (A/I), Principal Officials
LEHMAN 00799
U. S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980
MSHA MANAGEMENT LE7ER NO. 80-38
SUWECT: PROGRflI DIRECTIVE: Standard 55/56/5 7. 4-47 Safety Switches for Belt Conveyors
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.4-47. The infoxmation in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard. Standard 55/56/57.447 requires that belt conveyors shall be equipped with a safety switch capable of autcinatically stopping the drive pulley in the event
of excessive slippage of the belt, where ignition of the belt could create a hazard to personnel. The safety switches required by this standard are available currently on an over-the-counter basis from several manufacturers. For surface operations, those areas that could create a hazard to personnel include the following:
Surge tunnels. Conveyor belts located in areas where other conibustible or
flasmiable materials are stored within 25 feet. This is to
prevent a conveyor belt fire from spreading and becoming a larger and more serious fire and is consistent with distances used as safeguards in the electrical and explosives standards. Any restricted area where a conveyor belt fire could binder the escape of personnel who normally work in that area. Further inquiries regarding safety Switches shall be addressed to Frank Deltuiba, thief, Division of Safety, Arlington, Virginia, ?FS 8-235-8647..
Thomas 3. Shepich Administrator for Metal and
Nonmetal. Mine Safety and Health
Distribution: Metal and Nonmetal District Managers, Subdistrict Managers, Field Of fices, Special Interest Groups, Mine Operators (A/I), Principal Officials
LEHMAN 00800
U. S. Department of Labor
Mine Safety and HealthAdnhinistration 4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980
MSBA JWThGEMENT LETTER NO. 80-39
SUBJBCT PRQMW4 DIIEC')YIVE: Standard 55/56/5 7. 14-3 Guarding of Moving Machine Parts
This document provides guij3ance for enforcement personnel in the application of new mandatory standard 55/56/57. 14-3. The information in this document
is intended to clarify and explain certain prtions of the standard, and may be useCt as A basis for responding to public incuiries regarding the
stGndard.
New mandatory standard 55/56/57. 14-3 requires that the guards at conveyor&?ive, conveyor-head, and conveyor-tail pulleys shall extend a distance sufficient to prevent a person from accidentally xeaching behind the guard
and becoming caught between the belt and the pulley. This standard is to be cited when there is a guard at such locations, but it does not extend a distance sufficient to prevent persons from accidentally reaching behind
the guard and becoming caught. The new standard is to be distinguished from standard 55/56/57. 14-1 which requires guarding of certain moving machine parts (such as drive, head, tail and takeup pulleys) which may be contacted by, and cause injury to, persons. Standard 55/56/57.14-1 is to be cited in those instances when there is no guard at the conveyor-drive, conveyor-head, or cOnveyr-tai 1 pulleys.
Further inquiries regarding this standard shall be addressed to Prank Delimba, Chief, Division of Safety, 7rlington, Virginia, PrS 8-23-8G47.
Thomas 3. Shepich
Atinistrator for Metal and
Nonmetal Mine Safety and Health
Distribution: Netal and Nonmetal District nagers, Subdistrict Managers, Field Offices, Special Interst Groups, Mine Operators (A/I), Principal Officials
LEHMAN 00801
U S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard
Arlington1 Virginia 22203
March 25, 1980
}4SHA MMAGENENT LETTER NO. 8O-4O
SUBJECT: PROGRAN DIRECTIVE: Standard 55/56/57.9-1 Inspection of Self-Propelled Equipment
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.9-1. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard. Standard 55/56/57.9-1 requires equipment operators to inspect self-propelled equipment that is to be Used during a shift before placing the equipinent into operation. Equipment defects affecting safety must be reported to the mine operator. The standard applies to all off-road and on-road self-propelled equipment used on mine property during a shift for loading, hauling or dumping materials, or transporting r*rsons. The standard applies to vehicles such as vans, suburbans, and pick-up trucics which are used at mine sites and remain on mine property. It does not apply to vehicles used to transport persons between locations not on mine property and mine gates. However, if such vehicles transport personnel on mine property (e.g., from the gate to various sites at the mine), then such equipment must be inspected "by the equipment
operator before being placed in operation." Ps stated in the preartle of the published final rule, the inspection should consist of a visual and opera-
tional check oe the various prImary operating systems affecting safety, such as brakes, lights, tires, steering, and related items. Further inquiries regaiding this standard may be addressed to Frank Deliniba, thief, Division of Safety, Arlington, Virginia 22203, rrs 8-235-8647.
thomas J. Shepich Mministrator for Metal and.
Nonmetal Mine Safety and aealth Distribution: Metal and Nonmetal District Managers, Subdistrict Managers,
- Field Of Lices, Special Interest Groups, Mine Operators (A/I), Principal Officials
LEHMAN 00802
U. S. Department of Labor
Mine Safety and Health Administration 4O5 Wilson Boulevard
Arlington, Virginia 22203
March 25, 1980 MSHA MANAGEMENT LETPER NO. 3o-4l SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57.19-39
Drum and Sheave Tread Diameters
This cuient provides guidance for enfornent personnel in the application of ne mandatory standard 55/56/57.19-39. The infornatian In this &cirent is intexd& to clarify aix] explain certain portions of the standard, and may be used as a basis for respDnding to public inquiries regarding t} standard.
Standanl 55/56/57.19-39 establishes specific dnn aix] sheave diaeters for
0 personnel hoists installed after Novater 15, 1979. s iea in the standard,
a personnel ixist ueans axw Itist that is used iii a mine for .lotEring or raising persons, or persons and materials.
The standard wntaiiiz tx exaflions. The first applies to erergeicy escape
Itists, and the ser applies to slc*z spee3 Itists. The send exsption
permits the use of snafler diameter dznjts ath sheaves provided the rope speed
is 200 feet per minute or 1s, arx3 is inteded to include shaft sinking or other cxnstniction projects when hoist speeds are 200 feet per minute or less.
?s stat& in the preaithie statenent to the final rule (44 Ffl 48490, August 17, 1979) "tIe standard allas the nthzued use of present equipnent, but reuires that all futre installations reet the jNSI P/a 1tios for drums and sheaves. ..". Therefore, urpliance with the naq D/d itttios in this standard is not nians5atoty if, before Wivajber 15, 1979: (1) hoists are or have been used in mining operations; (2) Itists are manufactured ard available for use in mining o)entiCt5 or (3) tK)ists are being rnanufacthred tmder a specific order by a mine operator and caionent parts are cxrpleted and available for assrbly. In ailaiing the crmtinued use of present nipient as irj3jcated aixive, tEftA inspectors shall assure that such Itists mqply with appxupdate hoistinj standards in Section 19 of 30 (YR Parts 55, 56 and 57.
In those situations where a personnel Itist is being manufactured and the cnionents had rr,t been fabricated or were not ready for assethly prior to rtveiter 15, 1979, the hoist tntmt anply with the new D/d Jtios. Hczever, the mine operator may file a petition to rrodify the application of standaxd 55/56/ 57.19-39 under section 101(c) of the Federal Mine Safety and Health ct of 1977.
Further ixxuiries regarding this standard tiny be addressed to Frank Delirta, thief, Division of Safety, zr1ington, Virginia 22203, PUS 8-235-8647.
oLf
Thomas J. Shepich Administrator for Metal aid
Nonmetal Nine Safety and Health
Distribution: Metal and Nonmetal District Managers, Subdistrict Managers, PFrieinldciOpaffliOcefsf,icSipaelscial Interest Groups, Mine oporators (A/I),
LEHMAN 00803
2
should not be allowed unless no other travelway is available. However, if persons do travel by stationary electrical equipment, standard 55/56/57.11-1 requires that a safe means of access be provided. Further inquiries regarding this standard may be addressed to Fraxk Delimba, thief, Division of Safety, Arlington, Virginia, FTS 8-235-8647. Thoma 3. Shepich Aministrator for Metal and
Nonmetal Mine Safety and Health
LEHMAN 00804
U.S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard Arlington. Virginia 22203
March 25, 1980
NSIM MaNAGEMENT LETTER NO. 8O-2 SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57.12-19
Suitable Clearance Around Stationary Electrical Equip:nent
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.12-19. The information in this ddcuinent is intended to clarify and explain certain portions of the staxidard, and aay be used as a basis for responding to public inquiries regarding the standard. Standard 55/56/57.12-19 requires that where access is necessary, suitable clearance shall be provided at stationary electrical eguipuent or switch gear. The intention of this standard is to provide sufficient access and working space around such electrical eqiaipnient to insure worker safety and to avoid contact by persons with electrical components. The standard is intended to apply to the yoar.y and varied situations that do or will exist on mine property. Mtong the general factors to be considered in detexinining "suitable clearance" are voltages and conductors (including size) , insulation, guards, existing passage or working space, direction of access to electrical components, potential exposure to live or exposed
electrical parts, and the grounding of live parts. The current editions of the. National Electrical Code and the National Elec-
trical Safety Code may be Used as guidance jn determining "suitable clearance." The provisions of the National Electrical Code for safe work clearanoes around electrical equipment can he found in Article 110 ("Requirements for Electrical Installations") and Article 710 ("Over 600 Volts, Nominal, General"). Part 1 of the National ElectrIcal Safety Cbde contains two sections that may be of assistance: Section 11 ("Protective Arrangenents in Electrical Supply Stations") and Section 12 ("Protective Arrangements of Equipment"). The National Electrical Code may be obtained from the National Fire Protection Association, 470 Atlantic Avenue, Boston, Massachusetts 02210. The National Electrical Safety Code (also referred to as MSI-C2) may be obtained from the tnstitute of Electrical and Electronics Engineers, Inc., National Bureau of Standards, 345 East 47th Street, New York,
New York 10017.
Areas around stationary electrical equipment or switch gear should be restricted to authorized persons. Normal travel by or through such equipment
Contact: Frank Delixta, Chief, Safety Division, Arlington, Va. , FTS-8--235--8647 Distribution: Metal and Nonmetal District Managers, Subdistrict Managers,
'ield Offices, Special Interest Groups, Mine Operators (A/I), Principal Of fi cials
LEHMAN 00805
U. S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980 MSEA MMAGEMENT LETTER NO. 8oJ-3 SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57. 4-41
Exits from Buildings or Structtares
This document provides guidance for enfotcement personnel in the application of new mandatory Standard 55/56/57.4-41. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to publicinquiries regarding the standard. Standard 55/56/57. 4-41 requires that evety building or structure where persons normally work, shall be provided vith exits sufficient to permit the prompt escape of persons in case of fire. The standard applies to every building or structure where "persons normally work. Excluded from the requireznents.of this standard are those areas where persons
work infrequently, e.g., change rors, surge tunnels, toilet facilities, cafeterias. "Exits" may be doorways, passageways, windows or other openings that lead out of the building or structure. While the standard uses the word "exits", a ingle exit may be acceptable ihere it permits the prompt escape of persons i.n case of fire.
When considering what constitutes sufficient exits, the following factors
should be considered: (1) the size of the exit(s); (2) the height of the exit(s) from the ground; (3) the.size of the building; (4) the nunibr of
persons who norxna]ly work in the area serviced by the exit(s); (5) the nature of the operations; (6) the presence of potential fire hazards; (7) the type of materials of which the building is constructed, e.g., wood, brick, block, stone, metal, concrete, (B) the presence of fire suppression devices or the availability of fire extingnishers. Further inquiries regarding this standard may be addressed to Frank Delira, Chief, Division of Safety, Arlington, Virginia, P75 8-235-8647.
OLt,/n-,
TbomasJ. Shepich Administrator for ?4etl and
Nonmetal Mine Safety and Health
Distribution: Metal and NoniTetal Distric Managers, Subdistrict Managers, Field Offices, Special Interest Croups, Mine Operators (A/I), Principal Officials
LEHMAN 00806
U. S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980 MSHA MANAGEMENT LETTER NO. 8o-k SUBJECT: PROGRPJN DIRECTIVE: Standard 55/56/57 16-16
Operating Fork Lift and Similar Type Lift Trucks
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57. 16-16. The infoniation in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard. Standard 55/56/5 7. 16-16 provides that fork and other similar type lift
trucks must be operated: (a) with the uprights tilted back, (b) with the load in the upgrade position when traveling on grades steeper than 10 percent; (c) with the load not raised or lowered during travel, except for minor
adjustments; and Cd) if unloaded, with the load-engaging mechanism downgrade.
This standard is intended to insure that safe lift truck operating procedures will be used at all times. The requirement that load engaging devices be placed in a downgrade position when traveling on all grades reflects the accepted safety practice of
traveling or tramming with the load-enl9aging mechanism as low as possible. This practice is set forth in Chapter 22, Powered Industrial Trucks, Industrial Safety, published by the National Safety Council and is also a requirement of the Occupational Safety and Health Administration, standard
29 CFR 1910.178(n) Ci), (ii), and (iii). In rost situations when tramming
without a load, the load-engaging mechanism should be kept as close to the groUnd as safety permits. Hever, in situations where adjustments will be necessary to facilitate safe operation of the vehicle (e.g., when traveling on inclines, declines or over rough terTain), the load-engaging mechanism may be adjusted enroute. Further inquiries regarding this standard shafl be adc3resse to Prank Defl2ta, Chief, Division of Safety; Arlington, Virginia, flS 8-236-8647.
.Thontas J. Shepich
Mministrator. for I'tal and
Nonmetal Mine Safety and Health
Distribution: Metal and Nonmetal District Managers, Subdistrict Managers,
Field Offices, Special Interest Groups, Mine Principal Officials
Operators (A/I),
LEHMAN 00807
U. S. Department of Labor
Mine Safety and Heaflh Administralion 4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980
MSHA MANAGEMEN'? LETTER NO. 80-45
SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57.4-27 Fire Extinguishers for Self-Propelled Mobile Equipment
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57. 4-27. The information in this document is intended to clarify and explain certhin portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard. Standard 55/56/57. 4-27 requires that whenever self-propelled mobile equip-
ment is used, it shall be provided with a suitable fire extinguisher readily accessible to the equipment operator. The preamble statement for standard 55/56/57.4-27 indicated that the standard does not require fire extinguishers to be placed inside "staff automobiles."
The phrase "staff autoles ans passenger cars owned, operated or
leased by the mine operator and used to transport persons to and from the mine using public or private highways and roaways and which remain in parking areas while at the mine. The standard also is not intended to apply to vans, suburbans, or similar vehicles used in the same manner as "staff automobiles" above. These vehicles need not be provided with fire extinuishers even though they may be used infrequently for travel at the mine site. However, company owned or operated vehicles that are often used at the mine site for mining purposes.(e.g., to haul equipment, supplies, explosives, repair or replacement parts; or, to transport persons from one location to another on the mine property) must have a suitable fire extinguisher accessible to the driver. Further inquiries regarding this standard may be addressed to Frank Delimba,
Echief, Division of Safety, Arlington, Virginia 22203, FF5 8-235-6647. /nJ
Thonis J. Shepich Administrator for Metal and
Nonmetal Mine Safety and Health Distribution: Metal and Nonmetal District Nanagers, Subdistrict Managers,
Field Offices, Special Interest Groups, Mine Operators (A/I), Principal Of ficials
LEHMAN 00808
U.S. Department o Labor Mine Safety and Health Administration Arlington. Va. 22203
Official Business
Penally for Private Use. $300
f'Postage and Fees Paid
U.S. Department ot Labor Third Class Mail Lab-441
e
2800959
CNTY: SOMERSET
SOUTH PLAIMFIELO MILL
CYPRUS INDUSTRIAL MINERALS COP'
65L METUCHEN ROAO
6 5. PLAiPJFIELD NJ
07080
LEHMAN 00809
LOSS- CONTROL INSPECtION
This list is intended only as a reminder. Look for other unsafe acts and conditiqns, and report them so that corrective action can be taken.
Machine Point of operation guards Belts, pulleys. qears. shafts, etc. crindinq wheels Air line safety chains Maintenance & oil leakaoe Oilinq, cleaninQ & adlustini Emerqency- tops oerational
Not OK OK
Conments
Electrical Lockout Cover plates Doors closed Label disconnects Conduit Insulating mats
Danqer s[ns Ground fault Drotection
Emergency 1 iqhtinq/operational Lights Quarded Tools double-insulated Extension cords
Machinery gounde4, continuity tests
Gas Cylinders & Welding Cylinciers securea upright Caps in place Gases stored separately Cylinders marked empty/full Valves closed Flashback Present Fire extinquisher at site Undamaqed weldinq lead Cylinders & hose good condition Welding screens present Exhaust ventilation present Cylinders free of qrease/oil
Personal Protective Equipment Glasses Hard hat
Safety shoes Hearing protection Goqgles Pace shields Respirators Gloves Fall Protection
Protective clotflinq
LEHMAN 00810
I
toss-Control Inspection Page
Fire Protection
Sprinkler systems Fire hoses & nozzles Extinquisher on mobile equipment/accessible Extinguisher in accessible locals Extinguisher on weldinq machine Extinouisfler on oxy-acetylene carts ExtinQuThher charged & sealed Flanunable liquid storaqe Oil & grease storage 'No Smokinq" signs Safety cans - labeled Drip pans Containers for oil waste & rags bonding wires/clamps ilousekeepinq Fire exits marked/signs Emergency lighting/operational
Housekeeping Storaqe Floors Aisles Materials stacked adequately ti1rs Walkways Spillage Clear access to safety equlvment Vacuum systems adequate Break areas/lunch rooms Bathroom facilities Disposal of waste
First Aid Egui;ment First aid kits/replenished Stretcher/oxygen blankets Emergency showers/eye washes Emerqency procedures/ambulance transport
Tools rowered tools Double insulated Grounded Guards Tool rests/tonque quards Shields Stored properly Finger pressure controls Hand tools heads mushroomsd Worn Modified
Not OK OK
Comments
LEHMAN 00811
o*
Loss-Control Inspection Page 3
Mobile Equipment Tires brakes Backup alarm Liqhts Horn R.O.P.S. rire Extinquisher Seat belts. Windows Housekeeping tua1if ied Operators Eerms on Roads
Material Handling Cables, hoist
1ings Man! ifts hopes Chains Come-a-longs Emerqency stops on conveyors Overhead cranes Load limits
Ladders, Platfonus, Walkways I read Handral ls Mid-rails Toeboards Trippinq hazards., Stairs Chain handrails I.adder runqs Ladder rails Properly secured safe access
Safety Practices 1ersona1 protective equipment used -. hearinq protection - respirators - eye protection - goqqles (qrindinq, chemicals, cutting) - fall protection - seat belts - ioves (chemicals, welding cutting) - protective clothing
NQt OX OK
Comments
LEHMAN 00812
4e
LossControl Inspection
Page 4
Safety Practices (Cont'd)
Not OK OK Coimuents
Material Handling
- proper lifting techniques usea
- eauipment oDeration - mobile equipment operated at speeds appropriate
to conditions (weather, congestion. etci - pallets stacked evenly
are chock blocks used - vehicles off when unattended
- vehicles parked out of traffic areas - dock plates secured properly
- open Ioaaing docKs secured w/rail - safe door opening/closing procedures observed - blue flag procedures observS
- chains, hoists, slings useproper1y
- load limits determined
Electricity
GFCI used
quipment locked out properly Unauthorized repair of electrical equipment clearance observed at overhead power lines Disconnects useci properly
Fire Protection
No Smoking areas oDservGO
Fire extinguisher use understood Improper use of qasoline/storaqe Ilousekeesing rules observed Fire cJrUI/esca.e 'rocedures understood ire extinguisher present .urinq cuttinq wei.inq
Miscellaneotis
uorsepiay/practical jokes Does employee understand job assignment/qualified? taicinc shortcuts Ignoring safety signs
Working under a load Work area inspections performed Pre-shift inspections performed Cleanup performed during shift
LEHMAN 00813
U.S. Department of Labor
Mine Safety and Health Administration
4015 Wilson Boulevard Arlington, Virginia 22203
Apr11 07, 1986
MSHA PROGRAM INFORM1LTION BULLETIN NO. 86-2M
SUBJECT: Hazard Communication
This document provides guidance concerning the impact of the OSHA hazard communication standard, 29 CFR 1910.1200 (48 FR 53340, November 25, 1983) and various State right-to-know laws on the mining industry. It may also be used as the basis for responding to public inquiries on the subject. For the reasons discussed below, operators should be advised that tbe OSHA hazard communication rule is not applicable to mining activities within MSHA's jurisdiction.
The OSHA standard requires chemical manufacturers listed within SIC Codes 20 through 39 Division D, Standard Industrial Classi-
fication Manual) and importers to determine if chemicals produced in their workplaces or imported by them are hazardous, label each hazardous chemical leaving their workplace. - Chemical
manufacturers and importers must develop material safety data sheets for each hazardous chemi1 they produce or import. In addition, covered employers - must develop a written hazard
communication program andprovide training for their employees.
INQUIRIES: Marvin Nichols, Chief, Division of Health, Metal and Nonmetal Mine Safety and Health, on (703) 235-8307
DISTRIBUTION:
All Mine Operators District Managers for Metal and Nonmetal Mine Safety and Health Principal Officials, Headquarters Superintendent, National Academy
1/ OSHA has proposed to extend coverage of the hazard communication rule to general industry (See 50 FR 48794, November 27, 1985).
2/ (Defined as "Persons engaged in a business within SIC Codes 20 through 39 where chemicals are either used, or are produced for use or distribution.')
LEHMAN 00814
The OSHA standard specifically exempts the coal mining industry. While a few metal and nonmetal operations appear to fall within the designated SIC Codes, the OSHA rule is silent as its applicability to the mining industry, as a whole.
The Federal Mine Safety and Health Act of 1977, 30 U.S.C. 802 (1982), (Mine Act) defines a "coal or other mine" in extremely broad terms and court cases have sustained the full scope of this jurisdiction. Additionally, section 3(h)(l) of the Mine Act directs the Secretary of Labor, in determining what constitutes mineral milling, to give due consideration to the convenience of administration resulting from the delegation to one Assistant Secretary of all authority with respect to the health and safety of miners employed at one physical establishment.
The legislative history of the Mine Act explains MSHA's authority by stating that the term "mine" was to be given the "broadest possible interpretation and that tiurisdictional] doubts were to be resolved in favor of inclusion of a facility within the coverage of the (Minej Act." Congress specifically distinguished the mining industry from manufacturing and intended that one agency, MSHA, enforce uniform safety and health standards and provisions ensuring miners' rights.
Relevant to determining the respective coverage of MSHA and OSHA standards are the guidelines contained in the Interagency Agreement, 44 FR 22827, April 17, 1979. This agreement states the general principle that MSHA will exercise jurisdiction over unsafe and unhealthful working conditions on mine sites and milling operations. Accordingly, MSHA has promulgated standards requiring miners to be trained in hazard recognition and avoidance including the hazards of handling chemical products. Moreover, warning and labeling requirements for metal and nonmetal mines specifically require that hazardous areas be posted in order to warn miners and that toxic substances be labeled, both in a manner which identifies the hazard involved. In advising operators, applicable MSHA standards are attached for your information.
Regarding the effect of State "right-to-know" laws at mining operations, section 506 of the Mine Act permits application of State laws that do not conflict with its provisions or regulations. State laws that are more stringent than MSHA standards, or cover health and safety in mines where MSHA has no such standards, are still applicable to mines. In general, State right-to-know laws address the threat to public health caused
LEHMAN 00815
by workplace hazardous substances in the environment and they may 'require employers to label hazardous chemicals in their workplaces and inform community residents of the potential hazards and associated exposure. Education and training of employees may also be required under State laws. Roy L. Bernard Administrator for
Metal and Nonmetal Attachment
LEHMAN 00816
Attachment
30 CFR 56/57.16004 Containers for hazardous materials.
30 CFR 56/57.20011 Barricades and warning signs. 30 CFR 56/57.20012 Labeling of toxic materials.
30 CFR 48.5 Training of new miners; minimum course of instruction; hours of instruction.
30 CFR 48.6 Training of newly employed experienced miners; minimum courses of instruction.
30 CFR 48.7 Training of miners assigned to a task in which they have no previous experience; minimum courses of instruction.
30 CFR 48.8 Annual refresher training of miners; minimum courses of instruction; hours of instruction.
30 CFR 48.25 Training of new miners; minimum courses of instruction; hours of instruction.*
30 CFR 48.26 Training of newly employed experienced miners minimum courses of instruction.*
30 CFR 48.27 Training of miners assigned to a task in which they have no previous experience; minimum courses of instruction.*
30 CFR 48.28 Annual refresher training of miners; minimum courses of instruction; hours of instruction.,*
*Note: See Department of Labor, Health and Human Services, and Education and Related Agencies Appropriation Act, 1986, Pub. L. No. 99-178, 99 Stat.. 1107 (1985), providing funding for fiscal year ending September 30, 1986, which restricts funding for enforcement of any training requirement, pursuant to sections 115 and 104 (g) (1) of the Mine Act with respect to shell dredging, or with respect to any sand, gravel, surface stone, surface clay, colloidal phosphate, or surface limestone mine.
GPO 922.061
LEHMAN 00817
u.s. Department of Labor
Mine Safety and Health Administration 4015 Wilson SouIetd Arlington. Virginia 2fl03
Official Businus Penaky for Privut. Use. $
FintCIan Mall
Po!tage and F Paid U.S. Docenm,nt of Labni
Pmjt Numb. G-59
2800959
CNTY% MIDDLESEX
SOUTH PLAINFIELD MILL
CYPRUS MiNES CORPORATION
65L METUCHEN ROAD
S. PLAINFIELD NJ
07080
LEHMAN 00818
?
Cr7 7"a #Zel)ez
c_fl -tc,1,e
a'2 /4Jf3
LEHMAN 00819
LIS;Department of Labor
Mine Safety and Health Administration
P.O. Box 1874
Albany, NY 12201-1874
July 30, 1986
Mr. Keith B. Lehman, Mill Superintendent Cyprus Mines Corporation 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
The enclosed inspection report covers a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on June 2-3, 1986. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
Orders:
Modify Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify
Extend 1
Rep by Order Vacate
Sincerely yours,
Harold L. Thompson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept. of Labor and Industry
LEHMAN 00820
ATTACHMENT Man-hours for the first quarter of 1986 were 3,646. There were no reportable accidents. The incidence rate and severity measure were zero. Safety was discussed with two employees. Topics were forklift safety, housekeeping, and fatal accidents. A review of records indicated the operator was in compliance with Part 50 reporting requirements outlined in Part 50.10, .20 and .30.
LEHMAN 00821
Miscellaneous Contaminants Sampling Results
Mine ID Number
28-00959
Date of Sample(s)
6/3/66
Mine Name
South Plainfield Mill
lame and Social Security Number Occupation wd Location
U. S. Department of Labor
Mine Safety and Health Administration
4..
Contaminant
0 Gas
Company Name
0 Vapor
Cyprus Mines Corporation
0 Mid
Other (triocify) SLM Readings
Address
651 Metuchen Rd. South Plainfield, NJ
07080
Sa,rp4e Number
Sampling Cantanik,ant Name Thne(min)
Contamin- SWAo
ant Concentration
TLV
(
Comments
Mill operator - mill
Instant Noise exposure 74
90
Bagger - mill
Instant Noise exposure 80
90
-
MSHA Form 4000-22.00t. 81 (revi
.1 ,ad
Snn.-Uu Cnncpntralicn Units
Crystafline Silica Dust Sampling Results
Moe ID Nw,ter
Oa. of Sw'wIMd
28-00959
6/2&3/86
HnlAin.
South Plainfield Mill
Mn aid Soes Scurily tkat ocsdan ,d ianlon
Daniel Damen Miguel Contreras
Mill operator Mill
Bagger Mill
U. s: Department of Labor Mine Safety aid HSIh Administration
0.
Type of Sapis
0 ToW
Cyprus Mines Corporation
An
0 Crlitctoit.
0 Tredymit
651 Metuchen Road, South Plainfield, NJ 07080
St.nfplse.
Swipllng 5a.rls
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Wig)
SWA
(WfrI3)
TIN
(mWm3)
Coiwneflhl
5-X060 480 .662 0 0 .81 5.00 In compliance
5-X061 480 .544 0 0 .68 5.00 In compliance
A__s_a___
Mine Gtaton/Order Cprrttwiat19n
Section I-Subsequant ActionFCOntinuation Oats
9 fl.tad
1.
SubsTVAction
la.Continuation
0
-. jjIraI Issue)
4. Served To
4
flt/ fc/i
6. M_iner..7' ,'2/&a'
Section IlJustificatIon for Action
z7, cia,z4, ,
US Department of Labor
Mine Safety and Health Administration
lot,
CitationF
Order Number
21612 7
5. Operator
C7ACwJ tiezv2, *1 ,47,w&J
7. Mine 24'f 47 p
-
9riq'y
(Contractor)
eicra#a u4'zz P,7zris 7ZC4
54i0Az4Dnses 7* &194t.vy 01C rA'6,t J)1cnio,v "y
fig0 f 4 CauAI!vk'ct sys rI'tc rIA,t, a
Section IllSubsequent Action Taken
8. Extended To
Mo
&I7 a s3A. Date
B. Time (24 Hr. Clock).
Section IVInspection Oats
8. Type of InspectiDn
cot 10. Event Number
ll.sinaiureQ4,_
a. /?...>k
-
AR Number
ii.1
MSHA Form 7000-Sa, Mar85 (revised)
a a C. Vacated )
12. Date Mo 0
do
See Continuation Form 0 0. Terminated 0 E. ModIfied 0
1S.Time(241-4 r. Clock)
3
LEHMAN 00824
CHARLES SERRAINO Comm IIIIOMV
Srsrr or NEw JEitsEr
Dzra,.zn or Lsnon
D!VISION OF PLANNING AND RESEAROI C N 313
TRENTON. NEW JERSEY OI52S463
OrEICE OF ThE DIRECTOR (609) 292z1857
Dear Employer;
The United States Department of Labor and the New Jersey Department of Labor are currently in need of vital information regarding the occupational structure of New Jersey's work force. This information is of great importance for the following reasonst
It allows educational and vocational planners to structure programs that will best meet industry's future labor needs.
It provides factual data which are needed for a more efficient allocaton of public tax dollars to educational and vocational programs.
It establishes a basis upon which individuals can make intelligent career decisions and thus train for jobs that will be demanded by industry.
It provides an inventory of local, state, national manper resources.
We are asking you to cooperate with us in our attempt to sjiend the public's tax dollars wisely and to assist our citizens in finding utaningful employment.
You can make a valuable contribution to our effort by completing the enclosed questionnaire and returning it within two weeks. The purpose of the questionnaire is to obtain your firm's employment by occupation. While completing it, y' may wish to refer to the "Rints for Fiiling Out an OES Form" which we have enclosed.
The confidentiality of all respondents is guaranteed by law. Data are published by indu8try group without revealing the identity of individual participating employers. Copies of reports will be made available to participants upon request. Past experience has indicated to us that many employers regard these reports as valuable additions to their own data resources.
Thank you for your cooperation.
Sincerely,
Shiny Goetz, Assistt Director Office of Demographic & Economic Analysis
Enc.
RP-36 (R.1.8?)
New Jersey Is An Equal Opportunity Employer
LEHMAN 00825
HELPFUL HtNTS FOR DES SURVEY
Directions- Read the directions before beginning. This form is much simpler than it looks.
Match Descriptions, Not Titles When placing employees in our categories, match job descriptions, not titles. If some of your categories do not fit into any of ours, list them (along with a brief job description and number in that category) in Section V at the end of the form.
Multiple Job Duties- Employees with multiple job duties should be listed in only one category- the one with the highest skill level. If they do several jobs at the same skill level, put them in the one they spend the most time.
Owners If you are an owner, count yourself only if your company is incorporated and you are a salaried employee.
Managers and Supervisors- Direct supervisors (or in small firms, owner/managers who handle both supervisory and administrative functions) should go in one of the First Line Supervisor & Manager-Supervisor categories: which one depends on the type of workers they supervise. Top-Management. categories (those with an office code beginning with a 1) should only include management personnel who are higher than First Line Supervisor & Manager-Supervisor in the company hierarchy. Employees with a management title who manage a function (as opposed to managing a department of employees) should be placed in the appropriate professional category (one with an Office Code beginning with a 2 or 3)
Research and Development- For a definition of what R&D employees are, see the inside cover of the form (Section III). To code R&D occupations, put the total number of employees in the category in the white area. Beneath that, in the shaded area, put down how many are R&D.
KEEP A COPY of the form in case we have any questions.
If you should need any further assistance with this form feel free to call the DES staff COLLECT at 609-292-1857.
LEHMAN 00826
INDEX OF OCCUPATIONAL TITLES AND PAGE NUMBERS
Jrc,.4:'.a.m .'IJDID)q9
- - -i-;, E 'Pt'3'ES W.i.4MR3-
jOO': EE.M:.: accoo,n,.C. a4C AUOITINCCLERKS
O S4)CK .UEcHa.ICs. A1C Or
!NZ S?EC:;LISTS
CONSTRUCTION TRaDES AND n-raq
RCER HELERS
CONVEYOR OPERATORS MW TOERs-
.
.._...........,.._.......
.
i
6
CRUSI4INC, CRINI3INC. MIXINC. AND SLENOINC MACHINE OPERATORS AND TENDERS..
ORA6TEAS .......... ---------------------
_._.
.....
..,., , S
3
DREDGE OPERATORS ANO OIPPCR TENOERS.........._.. -. .......... ----.._.__._._....___..._.._-.. S
EARTh ORILLERS. EXCEPT OIL AND CAS...__. ......_.,..._._................_.._.._....._.- ----.__.
EXCAVATING AND LOAOINQ MACNiNE OPERATORS
6
FINANCIAL MANAGERS
.3
FIRST LINE SUPERVISORS AHO MAHAQER/SUpeRVISORS CONSTRUCTION TRAOES ANO XTRACflVS
WORKERS
4
FIRST LINE SUPERVISORS ANO MANACER/SUPERVISORS- SALES ANO RELATED QCCUPATIONS._.___.____... 4
FREIGHT. STOCK. ANO MATERIAL MOVERS, HANO...._.._.-----------------..-_--- -----------
flIRNACE. KILN, OVEN. ORIER. OR KETTLE OPERATORS ANO TENOERS...-.......-......---.....-----------_
5
CENtRAL MANAGERS ANO TOP EXECUTIVES......--------------------------------.... ------------.
3
CENERALOFFICECLERKS..... -.----.--.---.-.---..-..--.--. -------------------.--,--.-- ....- ---------------4
CINUOARUOSSTARNOIAWLATTRCNUGCUKARAONSO....T_.R,._A..C...T...O....R__O,,..P..,E...R...A...T...O....R- -S--.-.-.--.-._.._-.-.-.-.-..-.-..-.-_-.-.-..-.-..----..-.,-S.4
LOADINC MACHINE OPERATOiS. UNOERCROUND MININC,,----------.... MACMINER? MAINTENANCE WORKERS............._ ........., .............,.,.,
- __-._._-. -..-..-.....-........-
5 &
MAINTENANCE REPAIRERS, CENERAL UTILITY.......- ................................-.-..- ----------------
METALLURGISTS ANO MININC EHCINEERS,
MINECTLAULDLUINRCGIMCAINLECSEARFAEMTICY...A..N..O....M...A..T..E..R..I.A...L.S...E..NC.I.N..E.E..R.S.................-.-.-.---.-.--.-.-------
............
MININC. QUARRYING. ANO OIL AND CAS WELL ORILUNC MANAGERS ........- ..............
MOSILE HEAVY EQUIPMENT MECHANICS, EXCEPT ENGINES......,.,..,.,..... - ....- ....................
OPERATINC EP4CINEERS......._...._,.....
........-RDCKSPLITTERSMJARRY,
SECRETARIES..........-. ............................-
....................-.........-..............-....-. -.....-__............................-...............
SURVEYORS ANO MAPPING SCIEN1'ISTS................,.......- .........................._._ .................. ....
TRUCK ORIVERS HEAVY OR mACbR TR4ILER
- ............- .....- ....-.--.-.------_--.-.---.-- ....
TRUCK ORIVERS, LICHT- INCLUDE OEUVERY ANO ROUTE WORKERS....,. --------------------------------------- ............
UNOERCROUNO MINE MACHINERY MECHANICS.._ _. _ ........................._ ....................., ....-
WEICH5RS NEASURERS. CHECKERS. ANO SAMPLERS. RECORDKEEPINO................-- ........................- ....-.
WELDERSANO CUTTERS ..........................................................................................................
710-1
7
EMPLOYMENT BY OCCUPATION
Occupations
-
-
TRUCK DRIVERS, HEAVY OR TRACTOR TRAILER: Drive tractor-trailer combination or truck with a capacity of at least 3 tons to transport and deliver goods, livestock, or materials in liquid, loose or packaged form. May be required to unload truck.
TRUCK DRIVERS, UGFIT- INCLUDE DELIVERY AND ROUTE WORKERS: Drive truck, van, or automobIO with a capacity under 3 tons. May drive light truck to deliver or pick-up merchandise and load and unload truck.
EXCAVATING AND LOADING MACHINE OPERATORS: Operate or tend machinery, except dredges or draglines, equipped with scoops, shovels, or buckets to excavate and load loose materials.
DRAGLINE OPERATORS Operate power driven crane equipment with dragline bucket to excavate or move sand, gravel, mud, or other matedals.
DREDGE OPERATORS AND DIPPER TENDERS: Operate power driven dredge or dipper stick of dredge to mine sand, gravel, or other materials from lakes, rivers, or streams.
LOADING MACHINE OPERATORS, UNDERGROUND MINING: Operate underground loading machine to load coal, ore, or rock into shuttle or mine car or onto conveyors. Loading equipment may include any of various typos, such as power shovel, hoisting engine equippedwith cable drawn scraper or scoop, or machine equipped with gathering arms and conveyor.
INDUSTRIAL TRUCK AND TRACTOR OPERATORS (FRONT-END LOADER OPERATORS; ETC.): Opsrate gasoline or electric powered industrial trucks ot tractors-equipped with fork lift, elvated platform, or trailer hitch to move materials n an establishment, warehouse, storage yard, factory, or at a construction site. Exclude Logging Tractor Operators.
CONVEYOR OPERATORS AND TENDERS Control or tend conveyors or conveyor systems that move materials or products to and from stockpiles, processing stations, departments, vehicles, and underground workings. May conirol speed and routing of materials or products.
OPERATING ENGINEERS: Operate several types of power construction equipment, such as compressors, pumps, hoists, derricks, cranes, shovels, tractors, scrapers, or motor graders to excavate, move and grade earth, erect structures, or pour concrete or other hard surlace paving. May repair and maintain equipment n addition to other duties. Exclude workers who specialize in operalion of a sing'e type of heavy equipment such as a bulldozer or crane.
CONSTRUCTION TRADES AND EXTRACTIVE WORKER HELPERS: Help workers in the construction trades, such as Brckmasons, Carpenters, Electricians, Painters, Plumbers, and Surveyor Perlorm duties such as furnishing tools, materials, and supplies to other workers; cleaning work areas, machines, and tools; and holding materials or lools for other workers.
FREIGHT, STOCK, AND MATERIAL MOVERS, HAND: Include workers who move materials manually. Freight, stock and
material movers (halt) work in a variety of settings such as warehouses, production areas, stockrOoms, or shipping
departments.
-
Number of Employees
Office Code
971023 971053 979233 979263 979283 979323
979473
979513
979553
983003 987003
Subtotal of Section IV (Sum of nonshaded boxes)
7101
EMPLOYMENT BY
PATION
Ocqpaflans p -
Hi".' M&jEKAN.E WORKERS (BE.1 REPRS STRIPdOVEL OILERS ETC; O.iorqu.a
-maintenance o( machinery, such as changing ol parts and rication of mac inery. Exclude workers who repair machi ry.
MAINTENANCE REPAIRERS, GENERAL UTILITY. Perform work involving two or more maintenance skills to keep the machines. mechanical equipment, and/or structure of an establishment in repair. This occupation is generally lound in a small oslablishment where specialization in maintenance work is impractical. Duties may involve pipefitting, boilermaking, insulating, welding, machining, machins and equipment repairing, carpentry, and electrical workb as well as planning and laying out of work relating to repairs; repairing electrical and/or mechanical equipment; installing, aligning and balancing new equipment;
arid repairing buildings, Floors, or stairs. -
BUS AND TRUCK MECHANICS. AND DIESEL ENGINE SPECIALISTS: Repair and maintain the operating condition of trucks, buses, and all types of diesel engines. Also include those mechanics working primarily with automobile diesel onginos.
MOBILE HEAVY EQUIPMENT MECHANICS. EXCEPT ENGINES (CONSTRUCTION EQUIPMENT MECHANICS ETC.): Repair and maintain mobile mechanical, hydraulic, and pneumatic equipment,. such as cranes, bulldozers, gradars, and conveyors, used in cpnstruction, logging, and surface mining. Exclude Rail Car Repairers and Diessi Engine Specialists.
EARTH DRILLERS, EXCEPT OIL AND GAS (CORE DRILL OPERATORS; ROCK DRILL OPERATORS; ETC.): Operate a variety of drills to tap sub-surface water and salt deposits, to remove core samples during mineral exploration or soil testing, and to facilitate the use or explosives in mining or construction. fticlude workers such as Gore, Well,, and Foundation Drill
Operators and Horizontal and Earth Boring Machine Operators. Exclude Oil Well Drillers.
BLASTERS AND EXPLOSIVES WORKERS: Place explosives in.holss or other spots and detonate the expl?,sives to loosen, remove, or displace earth, rock, or other materials, or to demolish sttuctures. Include such occupations as Tier-Detonator
Blasters, Perforator Operators, and Seismograph Shooters.
ROCK SPLITTERS. QUARRY: Separate blocks of rough dimension stone fromquarry mass using jackhammer, wedges, and feathers.
FURNACE, KILN, OVEN, DPIER, OR KETTLE OPERATORS AND TENDERS;Operate or tend heating equipment other ihan basic metal or plastic processfrig equipment. Oven Operators or Tenders: Perform such operations as baking flborglass or painted products, fusing glass or enamel to metal pioducts, carbonizing coal, or curing rubber,or other products. Furnace qoerators or Tenders: Perform such operations as annealing glass, roasting sulfur, converting chemicals, or processing pefroieum. Kettle Oprators and Tenders: Perform such operations as boiling soap or melting antimony or asphalt materials. Dn'er Operators and Tenders: Perform such operations as removing moisture lroni paper, - chemicals, ore, clay products, or slurry. Kiln Operators and Tenders Perform such operations as heating minerals, drying lumber, tiring groenware, annealing
glassware, or baking clay products:
CRUSHING, GRINDING. MIXING. AND BLENDING MACHINE OPERATORS AND TENDERS (PULVERIZER MILL OPERATORS; TUMBLER OPERATORS;'GRINDJNG MILL OPERATORS; ETC.): Cnishing, Grinding, and Polishing Machine
Opetafo's and Tenders: Operate or tend machines to crush or grind any of a wide variety of materials, such as coal, 'glass, - plastic, dried frtht, grain, stone, chemicals, food, or rubber, or operate or tergi niachiries that buff and polish materials or
pwducts, such as stone, glass, slate, plastic or metal trim, bowling balls, or eyeglasses. Mixing and Blending Macb/ne
Operators and Tenders: Operate or tend machines to mix or blend any of a wide vadety of materials such as spices, dough
batter, tobacco, fruit juices, chemicals, livestock feed, lood products, color pigments, or explosive ingredients.
WELDERS AND CUTTERS (ARC-CUTTERS; ETC.): Use hand welding and flaniecutting equipment: such as arc welders, gas welders, and gas torches, to weld together metal components of such products as pipeilnes, automobiles, boilers, and ships, or join togeiher components of fabricated sheet metal assemblies, or cut, trim, or scarf metal objects to dimensions as
specified by layout, work orders, or blueprints.
A.
-_NoEo--Ioesnce- C85o28d3e-
851323
.
-
-
'
-
I
,
853113 853143 879023
879053 879083 929233
-
929653
939143
5
EMPLOYMENT BY OCCUPATION
Occupations
GEOLOGISTS, GEOPHYSiCISTS, AND OCEANOGRAPHERS (PETROLOGISTS; ETC.): Geo/ocists: Study composition, structure, and history of the earth's cn.ast; examine rocks, minerals and fossil remains to identity and determina the sequence of processes affecting the development of the earth; apply knowledge of chemistry, physics, biology, and mathematics to explain these phenomena arid to help locate rninerai and petrnlaum deposils and underground water resources: prepare geologic reports and maps interpret research data and recommend further study or action Geaphys'cssts Study physical aspects of the earth including the atmosphere and hydrosphere invengate and measure seismic gravitational electrical
thermal and magnetic forces affecting the earth utituzcng pnnciples ot physics mathematics. and chemistry Oceanographers-
Study topographical features and rock and sediment of the ocean bottom in addition to the physical aspects of oceans such as density temperature and sound Exclude Goodesists and report them under Surveying and Mappin9 Scientists
FIRST LINE SUPERVISORS AND MANAGER/SUPERVISORS- SALES AND RELATED OCCUPATIONS: Directly supervise and Coordinate activities of marketing, sales, anc related workers. In addition lo their supervisory dulies. may perform management funcIons, such as budgeting, accounling. marketing, and personnel work.
SECRETARIES: Relieve officials of ceflca work and minor administrative and business detail by scheduling appointments. giviig intormation to callers, taking dictation, composing and typing routine correspondence (using typewriter or word processor), reading and routing incoming nail, and filing correspondence and other records. May perform various other
assigned clerical duties.
BOOKKEEPiNG, ACCOUNTING, AND AUDITING CLERKS: Compute, classity, and record numerical data to keep sets of financial records complete. Perlorm any combination of roUtine calculatin9. posting and verifying duties to obtain primary financial data for use in maintaining accounting records. May also check the accuracy of figures. calculations, and poslings perlainirig to business transacflons recorded by ciher workers. Workers whose primary duty is operation of special office machines are classified as Billing, Postin9, and Calculating Machine Operators.
GENERAL OFFICE CLERKSt Workers should be classilled as General Clerks only ii their duties are too varied and diverse to be cIasstied in any specific office clerical occupation. C(erica( duties may be assigned in accordance ii4th the office procedures of indivkival establishments and may include a combination of bookkeeping, typing, stenography, office machine operation and filing.
WEIGHERS, MEASURERS, CHECKERS, AND SAMPLERS- RECORDKEEPING (COUNTERS-WEIGHERS; ETC.): Duties are
primarily clerical in nature and involve weighing, measuring, and checking materials, supplies, and equipment for the purpose of
kcepng relevant records. A'so include workers who collect and keep record cf samples of products or materials. Exclude
Production Samplers and Weighers.
-
GUARDS AND WATCH GUARDS: Stand guard at entrance gale or walk about premises of business or industrial establishment to prevent theft, violence, or infractions of rules; guard propS agacnst lire, theft, vandalism, and iliegal enft)s; direct patrons or employees and answer questions reJaflve to services of establishment; control traffic to and from buildings
and grounds. Include Workers who pefform these functions using a car -patrol.
FIRST LINE SUPERVtSORS AND MANAGERf5UPERVISORS- CONSTRUCTION TRADES AND EXTRACTIVE WORKERS:
Directly supervise and coordinate activities of consiruction or sxtractjve workers. Manager/Supervisors are generaily found in
smaller establishments where they perform both supeivisory and management functions, such as accounting. macketing. and
personnel work. In addition, Manager/Supervisors may also engage, in part, in the same construction work as the workers Ihey
supen'ie. Exc/ud:.-rk e2ders wh - rid 20% Cr more of their lime at - similar to tho of employees under Their
supSniOfl an;i;rt Ihem in the O_ stionG which are most C2QSJy reat -iheirspecicic
titles.
UNDERGOUN) C MACHU4ERY MECWANCS: .Repeh, sdiuGi. n
131n underground .rn'pin machineiy. ich
o Ung and cutting chines corhinuous nirung mactune-s aflo LfldetgIOLiWfie,Dr syslerns Exc/ve u/i Ge: epc C S
Number of Employees
R&D + Non R&D =
Office Code 241113
ar2TC
in- - - -
- --
-
-:- -. - - -
-
410023
551003
553383
553473
-
580173
630473
- ..
810053
-
35; 173
710-1
4
EMPLOYMENT BV OCCUPATION
Eons
_..
NOTE: Thd oiIowng s an ahbrev oGctpatior]s. please 1st tIi
__st-o(bccbptions nuour }ndustry 1 you have gure
CC!tt V.
.
a. addiona!
F1NNCIAL MANAGERS (tUiEAS; CONjbLLERS;): Plan. organize, drectToh or coordi the iinancial
accivitieS of an organization. Include managers In banks or similar financial institutions who advise on credit and nvestrneril
policy or negotiate general policy with financial or other institutions.
MINING, QUARRYING, AND OIL AND GAS WELL DRILLING MANAGERS: Plan, organize. direct, control, or coordinate, usuaDy through subordinate supervisory personnel, the operations of mines, quarries, oil or gas wel!, or other similar
operations that extract natural deposits.
GENERAL MANAGERS AND TOP EXECUTIVES (INDUSTRIAL ORGANIZATION MANAGERS, PLANT MANAGERS; ETC.): indud9 both top and mid-Sevel managers whose duties and responsibilities are too diverse and general in nature to b classified in any functional or line area p1 management and administration. These managers generally work through
departmenta or subordinate executives.
ACCOUNTANTS AND AUPITORS: Examine, analyze, and interpret accounting records for tie purpose of giving advice or prepailng statements and installing or advising on systems of recording costs or other financial and budgetary data.
METALLURGISTS AND METALLURGICAL, CERAMIC, AND MATERIALS ENGINEERS (EXTRACTIVE OR PHYSICAL METALLURGISTS; ETC.): Metallurgists and Metallurgical Engineeit Investigate properties of metals and dev&op methods to produce new alloys, usages, and ptocesses of extracting metals from their ores. Include Physical and Extractve Metallurgists. Ceramic Engineers Conduct research design machinery and develop processing techniques related to the manufacturing of ceramic products Matonals Engineers Evaluate plan and implement processes to develop new materials to meet product specifications performance standards and costs Exclude Sales Engineers and report them with the Sales Wockers
MINING ENGINEERS, INCLUDING MINE SAFETY (MtNE EQUIPMENT DESIGN ENGINEERS; ETC.): Determine the location
and plan the extraction of coal, metallic ores, nonmetallic minerals, and building materials, such as sone and gravel. WorK invoves: Conducting preliminary surveys of deposits or undeveloped mines and planrng their development; examining
deposits or mines to determine whether they can be worked at a profit making geological and topographical surveys evolving methods of mining best suitsd to character type and size of deposits and supervising minig operations Exclude Sales Enineors and report them with Sales Workers
SURVEYORS AND MAPPING SCIENTISTS (CARTOGRAPHERS; GEODESISTS; ETC.); Use surveying, engineering and
scientific data to determine an] identify fixed points or boundaries, prepare maps for legal and design purposes and provide
data relevant to the shape contour gravitation location or dimension of land or land features (or construction mining or land
evaluation and other purposes.
.
DRAFTERS: Prepare clear, complete, and accurate worldng plans and detail drawings from rough or dotailed sketches or notes for engineering or manufacturing purposes according to specified dimensions. Utilize knowledge of various machines, engineering practices mathematics building matenals and other physical sciences to complete drawings
urnbe, Ct mpioye
'Di od
OO23
150213
j
-
190053
211143
R&D + Non R&D
221053
.......................
R&O dfiys?-
-z
-
r------------
I-
R&D + Non R&D
221083
RD
__ ' -------22iO85
B&O Non R&D
223113
R&D +
225143
7 10-1
3
SECTION II; UNIT(S) STATUS
TYPE OF OViNERSHIP (Please check one of I he rollowing)
Corporation
B Partnership
0 Sore Proprietorship
0 Other (explain,)
AUXILIARY STATUS Is the Unit primasiy engaged in performing services for other units ol your company?
Yes
No If yes, please check block below:
0 Central administratIve office
0 Research, development, or testing lab
l'torage(waiehouse)
Irk2IX2'Other (specify, e.g.. powerpiant)
r4/L-t
RESEARCH- AND DEVELOPMENT EMPLOYMENT It this unit(s) has any employees engaged in research and developmenl as defined below, enter iota) number of employees engaged iIn R&D.
SECTION III: DEFINITIONS AND SPECIAL INSTRUCTIONS
Report multiple job holders only once. Report an employee who performs work in two or more of the listed occupations ri the job that you believe requires the highest (eve! of skill. :t here is no measureable difference in skill requirements. report the employee in the occupation in which he spends most of his time.
Report employees In the occupation in which they are working, not in an occupation (or which they may have been trained, if that is different. For examp(c, an employee trained as an Engineer but working as a Drafter, should be reported as a Drafter.
Report part4ime workers learners, and apprentices in the occupation in which they ordinarily perform their work.
Research and Development: Include in this function employees who spend the greatest proportion of their time performing, managing, or administering basic and applied resarch in engineering, mathematics physical, lile (including medicine), and other sciences; and in the design and development of prototypes and processes. For- purposes of this study, research and development includes the following types of activilies: (a) Pursuit of planned research of new knowledge, whether or not the research has reference to a saecim appilcalion. (b) Application of existing knowledge to problems involved in the creation of a new product or process, including work required to evaluate possible uses. (c) Application of existing knowledge to p;oblems involved in the improvement of en existing product or process.
SECTION IV AND J: REPORT EMPLOYMENT BY OCCUPATION
Report covered employees in one of the listed occupatiOns in Section IV. For occupations not covered, list in Section V and include a descriptive job title, the main duties, and
the corresponding number of employees.
.
.
Research and Development workers, in addition to being included in the unshaded area, should be separately reported in the shaded area provided.
-aPiease.ciat" workers according fo the definitioj provided ra1han by title alone.
'p
n.Jtr5ay ueoenment of
in Cooperation with tts. Depertrr1en,ofLbo
Division of Planning md Reseath
CNSS3. 08625
'V-u
Scat -a$r ...:.p-.:aUi
in
,'io.': : .
;:acts;cal
2.''.'u t'r oroarrns
...ii... S::iis:.jS I: bihIc in
2!i,dd:)cw*.
?.SJ! purposes eaft
.
r&oott Sulharizsd v nv. 29 U.S.C. (2. Va..'
r voiunta.7coOpefriofl is nesea
rsutrs of..
this s''r comptehensiva.
and Vme!y.
-.
Fo: Auomvec:
0MB. N. 2O.00
.;ppw;'a;expics: 63 -
OCCUPATIONAL EMPLOYMENT SURVEY OF THE NONMETALLIC MINERALS AND METAL MINING !NOLJSTRIES
INSTRUCTIONSPLEASE COMPLETE SECTIONS I thru VThis forTh requests information on he number of workers you employ by occupationNO WAGE OR FINANCIAL - INFORMAT!ON IS HEQUIRED.
SECTIO)4 ICOVERAGE
. . -.
a. PRODUCT OR SERVICE: According to our records, your products ac sen'ices are related to those listed on the label below.
It this list is not generally appropriate. please specify below and continue to item b.
b. UNIT(S) COVERED
Please repod only for the unit(s) dntified by the words "report for. on the Iabl below. Our estimate of the unit(s) emptoyment is in the lower right corner of the label. If this employment represents more than one location, how many2
Some employers mayieceive more than one jo;mand are asked 10 report eparateJy For each unil(s) covered by the individual forms.
1 71.0 149
11000048-1
I tNIIS PkIMARILY ENGAGEU IN ?UNINI,
UARRYiiMG, MILLING OR UThthtkWiSE
PFfiPAftING GYPSUM, MICA, NAIJVE
sS PHA LT ANC-9'X.l'b.JMEl'is, PlJnjC E AND
$UM11TE, (TALC,\ SOAPSTONE,
P(EYXRCUPEnPYTLLSrATGN,DIM),TPUERAATL, AADSREAS$'IfVuE5S, EKe
r11000048-7 00L9133100 0 14% 110-1.
CYPRUS INDUSTRIAL MINERALS CO
bSI mETUCr$Et'l RD
S PLAINFIELD NJ 07080
REPORT FOR UNIT AT: SIPLAINFIELU NJ NJ
Office Use Only Status
Auxiliary
L L 1.67 281 34 00 Ofl 0
13
c. SURVEY PERIOD: Pay period including May 12. 1987
(Please change aadless !( incorrect)
(Employment)
Please report for the pay period which includes this dato. l. because of unusual operaionaI pioblems. thS peilod is not typical, choose a period that appioximaLes the no;rn and speciFy
Seasonal ano gsnoraJ economic changes hi employment should not be conside;od an unusual operacnal pro&em.
the unit(s) d not ope;ate under your managerneni du;ing he survey period for one of the following reasons, please indicaLe.
DOubetBusiness Osold or Merged. New name & address UNIT ErcIPLOYMENT: hiclude the total number of all covered emloyees, as defined below.
o.'fice Code
(991
COVERED EMPLOYEES: Faft o par..tirne paid workes: Workers on paid vacaions or othrtyp9s of eave: Wo;kers on unpaid short4e:m absences (i.e.. illness, bad weather, temporary layort. jlmg
du:v); SaIried oflica;s. executives and staff of incorporaed firms; Ernpoyees ternpo;aOIy assigned to other uniLs; Employees for ',hon this unil is their pe;rnaneni (home) do:y stalion. reoardless
of whether this unit propa;ss their pay chock.
wON.cOVERED EMPLOYEES: Prop;iolors. owners and partners of unncorporaed firms; Uap&id anhily worRs;s: Woiicers on extended leave (i.e.. pensioners and members ol the armed forces) and
workeis on long lerm layoff.
.-
IF QUESTIONS ARISE OONCERNfNQ YOUR REPORT. WHOM SHOULD WE CONTACT?
Name kc,',-,ci e- ci5/-,'r,q.)
Title
A/i 7V V,-- /'.OiLy & staJe
S.
Area Code Telephone
P-cJ/
,Date
8LS-2877 7W-I
u Department of Laboi
Mine Safety and Health Administration P.O. Box 1874 Albany, NY 12201-1874
October 3, 1985
Mr. Keith B. Lehman, Mill Superintendent Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehoan:
The enclosed inspection report covers a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on August 7 and 8, 1985. The inspection was tade pursuant to Public Law 91-113 (B3 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Industrial hygiene samples, collected during this inspection, require laboratory
analysis. You will receive a supplement to this inspection report upon completion
of the analysis.
-
Actions taken as a result of this inspection were:
ORIGINAL ACTIONS ThIS INSPECTION:
Issue
Terminate
Citations:
0
Orders:
0
Modify Extend Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
Sincerely yours,
ffa4#&Lo( 3aa/
Harold L. Thompson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept. of Labor and Industry
LEHMAN 00834
t
ATTACHMENT Manhours for the first half of 1985 were 6,728. There were no reportable accidents, therefore, the incidence rate and severity measure were zero. Safety was discussed with four employees, topics were forklift safety, housekeeping, and fatal accidents. Pending the results of dust samples sent to the Denver laboratory for analysis, a supplemental report will follow.
LEHMAN 00835
MisteIlanj Contaminants
Sampling Results
Mini ID Nurn,
Oats of Savnplel,l
28-00959
8/7-8/85
Mine Non,.
South Plainfield Mill
U. S Department of Labor
Mine Safety and ffealth Administration
Conmmlnant OGAS
Ovepot
oMI.1
Add ron
XO Other hpeclfy)
SOUND LEVEL METER READINGS
Cyprus Industrial Minerals Company South Plainfield, Middlesex, New Jersey
M8me
-
Occupation end Loc.ticn
Bagger
Mill
Laborer
Mill
.
.
Sampi,
Nuinlw
SIlng Ccnt.nlnsnt Num
Thn.lrnln)
1
Instant Noise Exp.
Instant Nojes Exp.
Conlainin. SWA c
ant Cont.en-
"trallon
tdba
TLV I
dba
comm,nts
to 82.
115 Bagging area
to 81
115 Pallet stacking area
rIm q.
00 UCI.IAanaaInr.. Al I,..a.1
CC9,
a1 a
U.S. Department of Labor
Mine Safety and Health Administration P0 Box 1894
Albany, New York 12201
February 13, 1985
Mr. Keith B. Lehman, Mill Superintendent Cyprus Industrial Minerals Company
651 Metuchen Road
South Plainfield, New Jersey 07080
Dear Mr. Lehman:
The enclosed inspection report covers a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on January 16-17, 1985. The inspection was made pursuant to Public Law 91-173 (83
STAT. 742) as amended by Public Law 95-164 (91 STAT. 129O)
Industrial hygiene samples, collected during this inspection, require laboratory analysis. You will receive a supplement to this inspection report upon completion of the analysis. Actions taken as a result of this inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue Terminate
Citations:
0
Orders:
0
Modify Extend Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue Terminate Citations: Orders:
Modify Extend Rep by Order Vacate
Sincerely yours,
toHarold L. Thompson
Subdistrict Manager Metal and Nonmetal Mine Safety and
Realth, Northeastern District cc: T. K. Shea, Chief Mine Safety Engineer, Dept. of Labor and Industry
LEHMAN 00837
AnACHNENT Manhours for the last three quarters of 1984 were 9,697. There were no reportable accidents, therefore, the incidence rate and severity measure were zero. Safety was discussed with four employees. Topics were forklift safety, housekeeping, and fatal accidents. Pending the results of dust samples sent to the Denver laboratory for analysis, a supplemental report will follow.
LEHMAN 00838
-
S. Department of Labor
Mine Sal etv and Health Administration
POBox14 1874.
Albany, New York 12201 -1874
April 12, 1985
Mr. Keith B. Lehwan, Mill Superintendent Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
the.enclosed supplemental report completes a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on January 16-17, 1985. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Citations:
Issue 0
Terminate
Orders:
0
Modify
Extend
Rep by Order Vacate
ACTtONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify
Extend
Rep by Order Vacate
Sincerely yours,
4 a4a)Hare d L. Thomp on
-
Subdistrict Manager
Metal and Nonmetal Mine Safety and
health, Northeastern District
cc T. IC. Shea, Chief Nine Safety Engineer, Dept. of Labor and Industry
LEHMAN 00839
Crystalline iIica Dust Sampling Results
MineibNumbec
28-00959 Mine Nn
OwclSample(fl 1/17/85
typeutSen4.
Omt
n4
(3. S. Department of labor
Mine Safety and Health Administration
RapIrnbI,
Ctwu4nit DQuanr
A
0 CfbtobalIte
0 Tridymfte
South Plainfield Mill
Cypns Industrial Minerals Company
651 Metuchen Road South Plaitfield, NJ 07080
Nn nd tS Security Stints. oupsIIon wd Locatioq
S.np.
Pimbsr
S.nipllng Sernpi.
S102
14 S102
Time (mini WMgh: 1mg) WM#n 1mg)
SWA
(mghnI
UN
(mglm3l
Convoents
Joe Giacobbe
Mill Operator Mill
5C-Olp 480
.354
.007 1.98
.43
2.51 In compliance
A
net RI tiiI
S.'.--------.
Mine SaFety and Health .AcImni.Ini lion P.O. Ft,x 17'1
AIlnn1. Hf 127011 $7i1
Iovtinbei 26, 1935
Mr. Keith B. Lehman, Mill Suptcritendent Cyprus Mines Corpnrtt1ori
651 Fletuchen Road
South Pla:Lnfield, New J'rsey 07080
Dear Mt. Lehman:
the enclosed inspection report covers a Federal inspection of the South Plc4infLeld Mill, I,J). No. 28-00959, South Plainfield, New Jer;3ey, ctmducted on
November 12-13, 985. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) at anienkd by Puhl!c law 95-164 (91 STAT. 1290)
tnclustrial hygienc samples, collected during th1i nspectioa, requIre iabotatory analysis. You will receive a supplement to tins inspection re,ort upon coinpicl:lori of the analysis.
Actions taken as a rectile o. this inspection were:
ORICtWAL ACTIONS THIS II1SPECTION:
Issue
Citations:
1
Orders:
0
Modify Excencl Rep jy Order Vacate
ACTIONS OW PREVIOUS 'JIOJ,ATIOtQS:
Issue Terminate Citations Orders:
Since rely yours,
Modify Extend Rep by Order
te
Harold L. Thompson" Subdtstrict Hanager Metal and Nonmetal Mine Safety aiid
Ilealt h, Northeas tern This trite cc: T. K. Shea, Chief Mine Safety Euglneer, Dept. of T.abor nd Iiidiiscry
LEHMAN 00841
ATTACHMENT Man-hours for the third quarter of 1985 ciere 3,856. There ciere no reportable accidents. The incidence rate and severity measure cJere zero. Safety cias discussed c,ith tour employees. Topics c,ere forklift safety, ciearing respirators, housekeeping, fatal accidents, electrical, bin entry, and loading procedures, and use of safety belt and line. Pendthg the results of dust samples being analyzed in our laboratory, a supplemental report cdli folloc.
LEHMAN 00842
M;ce$Ianegt,; Contaminants jcflh;iiutcj Howl is
Min I(lNin,lpet
Ditto! Ss"i1eIsI
28-00959
11/13/85
Mi,,, Ns0
ConIII' Sfl I
Don
Con'nfl Nn
U. S. Department of lobor
Mliii, Safely end tfrnlit, AdmInjscrution
0 v.,
DM1.1 Addrqn
(2 Oil... i,peciryP Sound Level Meter Readings
South Plainfleid Mill
Cyprus Mines Corporation
h.ne .nd s0i.i.sc,h FMn.i.w kkcvpitlofl .sid IMcsiIon
$Implq Humbec
to.uiplk1 Cuointnmt Hem. lkn.(niln)
651 Metuchen Road South Plainfield, NJ 07080
Coni.mln- !W1oq
ml Con in-
Iteilo., _
TWA
7EV canrnenu.
i r-
Bagger Mill
Instant Noise ExposurE to 82
115
Laborer Mill
Instant Noise Exposure to 81
115
.'nI. UI I!
Mine Citation/Order
US Department of Labor
Mine Salety and Health AdminiSiration
Section L_Violatiofl Data
1. Date
2. Time (24 Hr. Clock)
I /Joel It, rt$-
4. Sec'edjo
/Ci/ifl:1j44,v.- AL 5z!C
s76. Mine fl4&iwxu
8. Condition or Practice
t/jj4fli) fae (o,tfl F
3. Citotion/
26275142 I,
Order Number
Soporatot
vfzo .Z#as7A.L /vzadj
eM,i-7'
1nelD a o 7.jP
(Contractor)
Ba. W itlen Notice (1039) 0
I M'v .7 Agit7 Xszcflv cX
_Q/c tot4aDtevtC__5TflYaf LA}X1
VI iU4L /IC
9. VlolaUon A. Hoafth Safety
Other o
B. Section
of Act
Suction IlInspectors Evaluation
rn. Gravity:
C. Part/Section of Title 30 CFR
/ 2 t KSee Continuation Form IMSHA Form 70003a) 0 a
Injury or Illness (has) (is): No LikelihoodU UnIikaIy
Reasonably t.IkeIyD
Injury or fitness could reasonably be expected to be: No Lost Warkdays'
Lost Workdays or Rotriciod Duty U
C. SIgnificont and Substantial (See Ruvorse):
NeglIgence (check one)
A. None 0
B. Low U
Yes U NoE) C. Mode ate 0
0. High
Highly LikelyD Occurred U Permanently DisablingU
0. Number of Poisons Affected
Fatal U
/
E. Reckless Disregard U
Type of Action
Type of Issuance (che k one)
Citation 0
Order U
Salegu rd 0
14. Initial Action A. Citation
D. Written
B. 0 derU C. Safeguard U
Notice
E. CItatlonI Order Number
F. Dated Mo Os
15. Area or Equipment
16. Termination Due A. bate
Section IllTermination Action 17. Action to Terminate
Il? 40
/ /lime (24
Hr.Coctl
16. Terminated
Mo Da
A.Date
Yr B. Time (24 Hr. Clock)
Section lVAuomoted System Data
1
0 0 i19. Typo of Inspection (activity code)
20. Event Number
1 6 e / 8721. Primary or Mill
22. Sigriaturo
oral i(JUU-J, Mar d (HOv
22. AR Number
LEHMAN 00844
Mine Citation/Order Continuation
1. Dated (o;gInaIIssuo}
/t
..- . I
Subsequent Action EJ
_L2_ Citation! I
Number
.C..o..n.t.n..u.a.t.l.o.n 0 4 Date
yeQ;7. Operator- f".-
-
- Mine ry .,
Justification For Action
U.S. Department of Labor
Mine Safety and Health 4dm nitraiibh
71 / '
b
( hrScTock()24
OSNTO 3 ( // C)
,, 8 'iT8
'-7 _,
6.
I
/kg
(Contractor)
s C9t/oAi /5_ ieey 5xEii'EP' 7 4/4w Mt' 4JW,4
cct ,flC/A 4c77 /Nc,AecV 764 AW4? MQ2, A- C
? /986 4r 7t 4t i49iii'vc
I'
/4 Ste z5ia,cr
9. Extended TQ:
Oa.
Date
11. See Continuation Form 0
Da.
tf14. Signatu,o7.' ( .:'::,
(/
MSHA Form 7000-3a.. Apr 82 (revised)
/Qb. Time(24
hr. clock)
12: Typo of Inspection
10.
C-, Vacated 0
13. Event Number AR Number
Termina ed 0
I&1 / /
Modified 0 LEHMAN 00845
_4 S
U.S. Department. of Labor
Mine Safety and Heafth Administration
P.O. Box 1874
Albany, NY 12201-1874
December 10, 1987
Mr. Keith B. Lehman, Mill Superintendent Cyprus Mines Corporation 651 Metuchen Road South Flainfield, New Jersey 07080
Dear Mr. Lehman:
The enclosed inspection report covers a Federal inspection of the South Plainfield Mill, 1.0. No. 28-00959, South Plainfield, New Jersey, conducted on November 23-24, 1987. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Industrial hygiene samples, collected during this inspection, require laboratory analysis. You will receive a supplement to this inspection report upon completion of the analysis.
Actions taken as a result of this Inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
1
1
Orders:
Modify
1
Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
7Sinc3 Yours
Rarold L. Thompson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer1 Dept.of Labor and Industry
LEHMAN 00846
ATrACHNENT Man-hours for the third quarter of 1987 were 3,488. There were no reportable acidents. The incidence rate and severity measure were zero. Safety was discussed with two employees. Topics were dust, noise, and electrical safety. The plant was in very good condition. The superintendent was very cooperative and safety conscious. This was a well handled operation. A review of records indicated the operator was in compliance with Part SO reporting requirements outlined in Part 50.10, .20 and .30. Pending the results of dust samples being analyzed in our laboratory, a supplemental report will follow.
LEHMAN 00847
Mine Citation/Order
liZ. Department of Labor
Mine Safety and Health Administration
*
Section IViolation Data
1.Daie
Da Yr 2. Time (24 Hr. Clock)
3. Citation/
4.Ser -3717
Leii,t, Av&s amw-il,'q,u c.gr IV6. Mb
A
/ / a 1, 5.cr(
7.MigelD
order Number
-I
S.hv7iJ Pt4-1fcW Mitt
24 0 0 7 51?
2629987
(Contractor)
B. Condition or Practice
8a. W itten Notice (1039) 0
(7 flits p F 7'Z4,,ioa-
C-Lfl I Lad&t- A/a T2-JLtLL4rtLJk
fei. 4 :OOc), /4/544 fc2's 522oo2y 4jXf n'tV
7 7M ,NsrtcCat - fit
9. Violation
A. Hoalth Safety
ID
0
Other
B. Section of Act
Secton IlInspectors Evaluation
/0 3
4
C. Part/Section ot Title 30 CFR
See Continuation Form (MSHA Fo m70003a1 0
3& U bit 7 LU
10. Gravity:
A.lnjury or IIIns (has) (is): No LiklihoodO unlikelyg
Reasonably LikolyD Highly LikelyD Occurred 0
Injury or Illness could reasonably be expected to be: No Lost Workdays
Significant and Substantial (See Reverse):
11. Negligence (check one)
A. None 0
B. LowW
YesO
Lost Workdays or Restricted Duty 0 No
C. Modorato 0
High 0
Permanently DisoblingO D. Numbor of Persons Affected
Fatal 0
/
Reckss Disregard 0
12. Type of Action
Initial Action A. Citation 0
Ia
-
8. 0 dor 0 C. Safegua d 0
Area or Equipmait
0D.Written Notice
13. Type of Issuance check one)
Citaton$
Drde
E. Citaton/
Drde Number
F. Dated
Safeguard Mo Da
Yr
Termination Due A. Date
Section lItTermination Action Action to Terminate
)ioI
B. Time (24 Hr. Clock)
/
0a
Terminated A. Date
B. Time (24 Hr. Clock!
Section IVAutomated Sys em Data
19. Type of JnsjDection (activity code)
20 Event Number
)
21 Primary or Mu!
22. Signature MSHA Form 70003. Mar85 (Revised)
/ 2 fZ%.4.f___
23. AR Number
LEHMAN 00848
Mire Ci;.ation/Order
- Ct oiinttion
U.S. Department of Labor
Mine .SaieIy and )-fealIh Administration
*
Section ISubsequent Action/Continuation Date
1. Subs;.ue t Action
018. Continuation
2. Dated (Original ssue
Da Yr 3. Ci*ation/
38
Order Number
9,
4.Sorv" To
Iallna 'i,ct Cr 5. Qorato fl/Nfl (?,epo1c4r72.f
oo7f6. Mino tW flL4,qt2k /ShtL (C7.MiJe ID
1
(Contractor)
Soctidn ItJustification for Action
/ -V,eL#Thv a2st4 /
9 L/,01477c'*J8&'ck C).
flzr%.&m, of iTrzs
See Continuation Form 0
Section IllSubsequent Action Taken
8. Extended To
Mo
A. Date
Yr B. Time (24 Hr. Clock)
C. Vated U
D. Terminated 0 E. ModifiedX
Sectioni VInspection Data
9. Type of Inspecflon
o
10. Event Number
ll.Si9na,,2jQ, ea-t
MSHA Form 7000.Sa. Mar85 4revised)
1c
AR Number
12. Date Mo
(V
Da Yr 13. Time (24 Hr. Clock)
a-P' '17
/
LEHMAN 00849
U.S. DeDartment of Labor
Mine Safety and Health Administration
P.O. Box 1874
Albany, NY 12201-1 874
October 30, 1987
Mr. Keith B. Lehman, Mill Superintendent Cyprus Mines Corporation 651 Metuchen Road South Plain! ieid, New Jersey 07080
Dear Mr. Lehman:
The enclosed supplemental report completes a Federal inspection of the South Plainfield Mill, 1.0. No. 28-00959, South Plainfield, New Jersey, conducted on July 20-22, 1987. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
1
1
Orderat
Modify Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOlATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
Sincerely yours,
MS
arold L. Thoipson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety ngineer, Dept. of Labor and Industry
LEHMAN 00850
Personal Exposure Data Summary
Metal/Nonmetal
Delete
Office Code 21W
I
AR Number
9a3
Mine ID
U.S. Department of Labor
Mine Safety and Health Administratfon
Event NumbeY
Date
Month
813 7
I
Day Year
Il? S17
Location Code
13
Job Code
7 c/I
Sample Type
O13
Name of Employee
fls*wIeI P,aigAp
Name of Employee -
Name of Employee
Contomiqant
Code --Z
.5-
Concentiation
'l' . 3 9
C\occuPati.on
Occupation
-p
Occupation
. .
Exj,ojro Linit
. .?Ic
Contaminant
'a'/C
. I. I
Cbntaminn t
.
Contaminant
Short. To rm
Prot.
Action
n
Name of Employee
OccupatiDn
Hi
II
.
Contaminant
Name of Employee
I I'
Name of Employee
Occupation Occu ion
I I.
rIrn Name of Employee
II Occupation
a resrvey will Le Co/wJgecfld ,; Th-t ,lto-r f.erure.
MSHA Form 400043. Dec85 (Revised)
Contaminant
.
. HI
.
Contaminant
.
Contaminant
Name of Person Completing Form
tai;;J. Ncac
un
nfl
U.S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard Arlington. VA 22203-1984
August 31, 1987 MSHA PROGRAM INFORMATION BULLETIN NO. 87-4C and 87-2M SUBJECT: Reporting Occupational Illnesses to MSHA
The purpose of this Bulletin is to clarify operator compliance r.esponsiblities for reporting occupational illnesses under the Federal Mine Safety and Health Act of 1977.
Title 30, Code of Federal Regulations, Part 50 requires mine operators to report occupational illnesses of miners A miner is defined as "any individual working in a mine," and occupational illness is defined as "an illness or disease which may have resulted
from work at a mine or for which an award of compensation is made." Illnesses that are reportable include noise-induced hearing loss, silicosis, coal worker's pneumoconiosis (black lung), poisoning by toxic materials, and cancer. Part 50 further requires that the operator mail a completed Form 7000-1 to the Mine Safety and Health Administration (MSIiA) within 10 working days after a miner is. diagnosed as having an occupational illness.
Industry reporting activity for occupational illness suggests there is operator uncertainty about the relationship between Part 50 reporting obligations and the information provided to the operator through Federal and State occupational illness compensation programs.
In order to ensure that data reported by mine operators reflects the incidence of occupational illnesses associated with the mining industry, the reporting requirements of Part 50 apply when compen-
sation programs provide an operator notice that an individual has been awarded compensation for or is diagnosed as having an occupational illness resulting from employment in a mine, regardless of whether the individual is currently working as a miner. Thus, within 10 days of becoming aware of any such compensation award or diagnosis, the operator must report the occurrence by completing and mailing a. Form 7000-1 to MSHA.
INQUIRIES:
William H. Sutherland, Chief. Division of Health, Coal Mine Safety and Health, (703)235-1358
Marvin W; Nichols, Jr., Chief, Division of Health, Metal and Nonmetal Mine Safety and Health (703) 235-8307
DISTRIBUTION:
All Mine Operators, Coal and Metal and Nonmetal Coal District Managers, Mine Safety and Health, Metal and Nonmetal District Managers, Mine Safety
and Health Principal Officials, Headquarters Superintendent, National Academy
LEHMAN 00852
2
Accdrdingly, effective 30 days after the issuance date of this Bulletin. MSHA will require that operators report occupational illnesses consistent with the Part 50 regulations and the clarification provided by this bulletin. MSHA's district and subdistrict offices will be pleased to provide additional guidance or assistance regarding the reporting of occupational illnesses and the proper completion of the Form 7000-1. Roy L.. Bernard Administrator
for Metal and Nonmetal Mine Safety and Health rry (. Spicer Administrator for Coal Mine Safety and Health
LEHMAN 00853
U.S. Department of tsbor
Mint Safety and Health Mministtation 4015 Wilson aouievwd Arlington. Virginia 22203
Official Businat Penalty for Pthete U. S300
Flrr-Clafl Mail
Poaar end Fees PaId U.S.- Dartm.it of i_aba,
Permit Number G-89
2800959 CNTY% MIDOLESEX
SOUTH PLAINFIELO MILL
CYPRUS MINES CORPORATION
651 METUCHEN ROAO
SOUTH PLAINFI
NJ
07080
LEHMAN 00854
Metal/Nonmetal - Surface Fatalities
.. First Half - 1985 U.S. Department of Labor Mine Safety and Health Administration
ABSTRACTS WITH ILLUSTRATIONS
ANALYSIS AND SUGGESTED USES
LEHMAN 00855
INTRODUCTION The 1985 Fatal Illustration Program is divided into four large categories Cr subject areas. These categories are underground coal mining; surface coal mining; underground metal/nonmetal mining; and surface metal/nonmetal mining. Fatalities in each citegory are grouped by accident type. The materials in this unit include illustrated abstracts (summaries) of all chargeable surface metal/nonmetal mining
fatalities for the first six months of 1985 accompanied by 35mm slides, and a statistical analysis of the accidents in that category. The statistical analysis examines accident location, classificatipn, and the number of supervisory and nonsupervisory fatalities. The analysis includes additional tables of supervisory and nonsupervisory fatalities by experience, supervisory fatalities by activity, and blasting, electrical, powered and nonpowered haulage fatalities by occupation. A final table hats fatalities by occupation and age. This program, through its abstracts, slides, and statistical analysis, is a dramatic and effective training tool for all involved in mining.
LEHMAN 00856
HOW COMPANIES USE THE FATAL ILLUSTRATION PROGRAM
Many mining companies use the Fatal Illustration Program to train supervisory and nonsupervisory personnel. The abstracts, slides, and statistics readily lend themselves to group safety training and special emphasis programs including, annual refresher training, new miner training, and task training. Following are quotations from various mining companies that use this material in their safety training programs:
"Excellent 1 The slides show miners exactly what can happen to cause fatalities. Glad you made them available." Pacific Clay Products, Inc.
"The material on past accidents is very helpful for annual refresher training."
Lone star Cement, Inc. "Very relevant - we've shown these slides to new miners and have used them in safety meetings, too. The illustrations help employees relate accidents to their own operations and
equipment." Granite Mountain Quarries
"Educational and informative program - especially on mobile equipment."
Wedron Silica Co. "Excellent training aid."
Lehigh Cement Co.
LEHMAN 00857
STATISTICAL ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1985
LOCATION OF ACCIDENT
Location
Open-Pit Mill Dredge
Fatalities
11
9
1
ACCIDENT CLASSIFICATION - SUPERVISORY FATALITIES
Accident Classification
Fatalities
El a sting
Electrical Explosions and Fires Fall of Highwall Materials Handling Powered Haulage Nonpowered Haulage Machinery Slips and Falls of Persons Other
1
2 -
1
-
ACCIDENT CLASSIFICATION - NONSUPERVISRY FATALITIES
Accident Classification
Fatalities
Blasting Electrical Explosions and Fires Fall of Highwall Materials Handling Powered Haulage Nonpowered Haulage Machinery Slips and Falls of Persons Other (Uandtools)
3 -
2 3 7
-
1 1
TOTAL FATALITIES - SUPERVISORY TOTAL FATALITIES - NONSUPERVISORY
4 17
LEHMAN 00858
STATISTICAL ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1965
SUPERVISORY FATALITIES BY EXPERIENCE
Total Mining Experience (Years)
Total Experience This Mine (Years)
25 1 month 20 4 Months 15 2 days
10 10
Total Experience This Job (Years)
n/a 4 months 2 days
10
NONSUPERVISORY FATALITIES BY EXPERIENCE
Total Mining Experience (Years)
Total Experience This Mine (Years)
45 37 21 16 15
14 14 12 11 10
8
3
n/a n/a n/a
1 week n/a
45 n/a
3 16
1 week
14 14
1
11
1 day
8 3
1
1
1
1 week n/a
NOTE: n/a means information not available.
Total Experience This Job (Years)
9 1/2 37
3 8
1 week
14 14
1
10 1/2 1 day
8
3
1
1
1
1 week n/a
LEHMAN 00859
STATISTICAL ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1985
SUPERVISORY FATALITIES BY ACTIVITY
Activity
Performing Supervisory Duties When Fatality Occurred? (Yes or No)
Checking vibrating screen for leakage
Caught in explosion Operating bulldozer
Operating front end loader
No No No No
LEHMAN 00860
STATISTICAL ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1985
BLASTING FATALITIES BY OCCUPATION
Occupation
Blaster Bulldozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver Welder/Nachinist Other
Fatalities
ELECTRICAL FATALITIES BY OCCUPATION
Occupation
Blaster sullaozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver Welder/Machinist Other
Fatalities
-
1
-
1 1
-
LEHMAN 00861
STATISTICAL ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1985
POWERED HAULAGE FATALITIES BY OCCUPATION
Occupation
Fatalities
Blaster Bulldozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver Welder/Machinist Other
-
1
-
1
2
-
2
3
NONPOWERED HAULAGE FATALITIES BY OCCUPATION
Occupation
Fatalities
Blaster Bulldozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver Welder/Machinist Other
LEHMAN 00862
STATISTICAL ANALYSIS Metal/Nonmetal Surface Patalities First Half - 1985
FATALITIES BY OCCUPATION AND AGE
Occupation
Blaster Bulldozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver welder/Machinist Other (Crusher Operator) Other (Driller Helper) Other (Ironworker). Other (Plant Operator)
Fatalities
Aqe
--
1 65 1 49
-1 27 1 51
3 64, 60, 19 1 37 4 58, 53, 46, 38 4 55, 52, 36, 34
-1 39 1 26 1 43
2 39, 20
LEHMAN 00863
SLIDE INDEX Metal/Nonmetal - Surface - Fatalities First Half - 1985
ACCIDENT CLASSIFICATION
Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage
SLIDE NUMBER
1
2 3 4 5 6 7
8
9
FATAL CASE NUMBER
7 8
9 10
15 16
25 26 27
Electrical Electrical Electrical
Materials Handling Materials Handling
10 22 11 24 12 28
13 Sand6
14 23
Fall of Highwall Fall of Highwall
IS 12
16 20
Explosions and Fires 17 2
Machinery
18 17
Slips and Falls of Persons
19
3
Other (Handtools)
2O 4
NOTE:
Slide Numbers refer to the numerical sequence of fatalities that are grouped by specific Accident Classification.
Fatal Case Numbers are based on chronological order.
LEHMAN 00864
ABSTRACT OF' INVESTIGATION Date: February 19, 1985
Slide Number: 1 (Fatal Case Number: 7) Accident Classification: Powered Haulage
Type of Mine: Crushed Stone - Surface Location: New Mexico
Age of Victim: 58 Total Mining Experience: Not Available Total Experience this Mine: 14 years Total Experience this .Job. 14 years Number Employed at Mine: 12 Number Working at Time of Accident: 6 Time of Accident: 4:00 p.m. A crushing plant foreman was fatally injured when he was caught between the top side of a belt conveyor and the steel frame members of a portable crushing/screening plant. The victim and another foreman were trying to locate the source of oversize rock that was entering the final product from the primary vibrating screen. The victim hand signaled the plant operator to start the final product conveyor to remove some crushed stone that was blocking his view. The plant operator walked to the control trailer and started the conveyor. When the conveyor started the victim became caught between the belt and steel framing.
LEHMAN 00865
ABSTRACT OF INVESTIGATION Date: February 21, 1985
Slide Number: 2 (Fatal Case Number: 8) Accident Classification: Powered Haulage
Type of Mine: Sand & Gravel - Surface Locationt Idaho
Age of victim: 65 Total Mining Experience: 15 years Total Experience this Mine: 4 months Total Experience this Job: 1 week Number Employed at Mine:. 6 Number Working at Time of Accident: 4 Time of Accident: 3:50 p.m. A dozer operator was fatally injured when the front-end loader he was operating rolled over and pinned him beneath it. The loader was a 1964 model with a fiberglass cab and no rollover protective structure. The victim was feeding pit run material to the crusher. A witness saw the loader backing down the haul ramp at a fast rate of speed with the bucket elevated above the ground. After reaching the bottom of the 90-foot ramp it traveled another 88 feet to an embankment. The left side of the loader climbed the bank and the loader rolled over on its top. It was not determined why the victim could not maintain control of the loader.
LEHMAN 00866
ABSTRACT OP INVESTIGATION Date: February 24, 1985
Slide Number: 3 (Fatal Case Number: 9) Accident Classification: Powered Haulage Type of Mine: Cement Plant & Quarry - Surface
Location: Iowa Age pf Victim: 64 Total Mining Experience: 16 years Total Experience this Mine: 16 years Total Experience this Job: 8 years Number Employed at Mine: 33 Number Working at Time of Accident: Not Available Time of Accident: 3:00 p.m. A plant dust truckdriver wad fatally injured when he backed a haultruck over the edge of an old dump. The truck turned upside down and the victim was drowned when the cab became submerged in water. At the beginning of the shift the victim's supervisor reviewed with him a new procedure for dumping waste dust into the center of a dry pond. The victim was told that if he experienced any difficulty with the new dumping procedure he was to notify his foreman. He had not reported any problems during the shift; however, none of the 9 loads he had hauled were dumped at the assigned location. Use of the dump site where the accident occurred had been discontinued several months earlier for environmental reasons. This old dump was about 200 yards away from the dry pond where he had been told to dump. The primary cause of this accident was attributed to impairment of judgement and driving abilities due to the consumption of alcohol. An autopsy revealed that the victim had 0.2 percent blood alcohol content when he expired;
LEHMAN 00867
ABSTRACT OF INVESTIGATION Date: February 24, 1985
Slide Number: 4 (Fatal Case Number: 10) Accident Classification: Powered Haulage
Type of Mine: Feldspar - Surface Location: North Carolina
Age of Victim: 55 Total Mining Experience: 5 years Total Experience this Mine: 2 years Total Experience this Job: 2 years Number Employed at Mine: S Number Working at Time of Accident: 2 Time of Accident: 12:05 p.m. A truckdriver was fatally injured when he jumped from the fuel truck he was operating. He was attempting to change gears and was unable to engage the transmission into low range before reaching a steep decline. As the truck gained speed the victim and a passenger in the truck decided to jump. When the victim hit the roadway he rolled into a small rock berm and struck his head. The passenger was not seriously injured. The truck continued along the roadway for approximately 300 feet and struck a large boulder - used for a berm along the elevated side of the roadway. After striking the berm, the truck flipped around and turned over on the passenger side with the front of the truck facing uphill. Although the front wheels and axle were completely torn off, the cab was only slightly damaged.
LEHMAN 00868
ABSTRACT OP INVESTIGATION Date: April 4, 1985
Slide Number: 5 (Fatal Case Number: 15) Accident Classification: Powered Haulage
Type of Mine: Crushed Stone - Surface Location: South Carol ma
Age of Victim: 60 Total Mining Experience: 38 years Total Experience this Mine: 38 years Total Experience this Job: 38 years Number Employed at Mine: 52 Number working at Time of Accident: 48 Time of Accident: 7:10 a.m. A loadout person was fatally injured when he was run over by a haultruck. The accident occurred on a roadway located at the loadout area which at times had heavy traEfic congestion. The victim had worked in the loadout area for his entire tenure at this operation. The victim had left the loadout control house to unlock the door of the testing laboratory. He was walking directly toward the testing lab to the right of a 50-ton haultruck. As the truck pulled out from its parked position it made an arcing right turn toward a stockpile area. The victim fell between the front wheels and tried to roll out from under the truck but was run over by the inside right rear wheel. The driver of the truck never saw the victim as the victim remained within the driver's blind area throughout the distance traveled.
LEHMAN 00869
ABSTRACT OF INVESTIGATION Date? April 11, 1985
Slide Number: 6 (Fatal Case Number: 16) Accident Classification: Powered Haulage
Type of Mine: Crushed Marble - Surface Location: Alabama
Age of victim: 64 Total Mining Experience: 45 years Total Experience this Mine: 45 years Total Experience this Job: 9 1/2 years Number Employed at Mine: 165 Number Working at Time of Accident: Not Available Time of Accident: 7:30 a.m. A mill operator was fatally injured when he was run tver by a company-owned locomotive that was moving railcars in the plant yard. The area where the accident occurred was an open, level yard between two of the product plants. The train was moving slowly through the open yard pulling four railcars from one track to another. t appeared as though the victim simply walked into the path of the oncoming train while talking into or listening to his walkie-talkie and did not see or hear the train. The right front corner of the locomotive struck the victim and he fell across the tracks.
LEHMAN 00870
ABSTRACT OF INVESTIGATION
Date: May 20, 1985
Slide Number: 7 (Fatal Case Number: 25) Accident Classification: Powered Haulage
Type of Mine: Mica - Surface Location: South Dakota
Age of victim: 38 TotalMining Experience: 15 years Total Experience this Mine: 2 days
Total Experience this Job: 2 days Number Employed at Mine: 2 Number Working at Time of Accident:
Time of Accident: 11:00 a.m.
2
A loader operator was fatally injured when the front-end loader he
was operating went over the edge of a 12-foot bank. The loader was being used to push loose material over the bank to the pit floor below. As the loader was approaching the edge it appeared as though the bucket struck a solid object and deflected upward. The loader lurched forward over the edge and slipped over on its roof. The victim was crushed in the cab. The loader did not have a rollover protective structure and the braking system was defective.
LEHMAN 00871
ABSTRACT OF' INVESTIGATION Date: June 24, 1985
Slide Number: B (Fatal Case Number: 26) Accident Classification: powered Haulage
Type of Mine: Sand & Gravel - Surface Location: Colorado
Age of Victim: 51 Total Mining Experience: 14 years Total Experience this Mine: 14 years Total Experience this Job: 14 years Number Employed at Mine: 1 Number Working at Time qf Accident: Time of Accident: 2:45 p.m. An equipment operator was fatally injured when material sloughed off a highwall face and engulfed him in the cab of a front-end loader. The front-end loader was used by the victim to dig the highwall face to a point where a pocket had developed in the 40 to 50 foot highwali. The loader was effectively surrounded on three sides by dangerous overhanging banks when the accident occurred. The sand and gravel material inundated the loader, broke through the windshield and almost completely filled the cab. The victim had been assigned to work alone in the pit and was not discovered until it was time for him to be picked up near the end of this shift. The accident was discovered at 2:45 p.m.; however, due to continued unstable ground conditions he was not removed from the loader until 8:00 p.m.
LEHMAN 00872
ABSTRACT OF' INVESTIGATION Date: June 22, 1985
Slide Number: 9 (Fatal Case Number: 27) Accident Classification: Powered Haulage
Type of Mine: Limestone - Surface Location: California
Age of Victim: 52 Total Mining Experience: 28 years Total Experience this Mine: 28 years Total Experience this Job: Not Available Number Employed at Mine: 15 Number Working at Time of Accident: Not Available Time of Accident: 12:30 p.m. A truckdriver was fatally injured after loosing control of the truck he was driving. He was traveling from the quarry to the crusher when the truck suddenly veered to the left and climbed an embankment. The truck then veered to the right and went off the road. It came to rest in a ditch about 1600 feet from where it left the roadway. The victim was not wearing his seat belt and was violently thrown about the interior of the cab. After the truck stopped he was found lying on the platform just outside the cab. The truck was found to be In good mechanical condition.
LEHMAN 00873
ABSTRACT OF INVESTIGATION
Date: April 29, 1985
Slide Number: 10 (Fatal Case Number: 22) Accident Classification: Electrical
Type of Mine: Sand & Gravel - Surface Dredge Location: Ohio
Age of victim: 37 Total Mining Experience: 14 years Total Experience this Mine: 14 years Total Experience this Job: 14 years Number Employed at Mine: 3 Number Working at Time of Accident: 2 Time of Accident: 3:30 p.m.
A mechanic was fatally injured when an electrical fault occurred in a junction box. The victim was standing in an aluminum boat adjacent to a pontoon support water pump attempting to get the pump primped and running. He was holding the foot valve closed with a metal welding rod while another worker was priming the pump with water. When the pump motor waS energized a phase-to--ground fault occurred in the electrical junction box located on shore0 Fault current flowed through an aluminum anchor cable from the metal support on which the junction box was mounted to the intake pipe of the water pump. The victim was in direct contact with the water pump and received an electrical shock of approximately 220-volts. He slumped down in the boat and his upper body draped over the edge into the water. His co-worker jumped into the water to render aid and also received a severe electrical shock but managed to make it to shore.
S
LEHMAN 00874
ABSTRACT OF INVESTIGATION Date: May 24, 1985
Slide Number: 11 (Fatal Case Number: 24) Accident Classification: Electrical Type of Mine: Uranium - Surface Location: Wyoming
Age of Victim: 21 Total Mining Experience: 8 years Total Experience this Mine: 8 years Total Experience thisJob: 8 years Number Employed at Mine: 181 Number Working at Time of Accident: 60 Time of Accident: 8:50 p.m. An electrician was fatally injured when he contacted an energized 4160-volt bushing while troubleshooting an electric malfunction in a power shovel. The victim was attempting to check the 480-volt ac contacts located inside an oil switch container. He apparently lost his balance while kneeling and leaning forward to test the terminals. His right hand contacted the 4160-volt bushing and his left hand contacted the load bushing which allowed current to flow across his body. He received about 2400-volts ac phase-to-load which proved fatal. The ground fault interrupter failed to trip due to the fact that the victim was kneeling on top of an insulated cover plate while working on the circuit.
LEHMAN 00875
ABSTRACT OF INVESTIGATION
Date: June 6, 1985
Slide Number: 12 (Fatal Case Number: 28) Accident Classification: Electrical
Type of Mine: Cement Plant - Surface (Contractor) Location: Alabama
Age of victim: 19 Total Mining Experience: 1 week Total Experience this Mine: 1 week Total Experience this Job:. 1 week Number Employed at Mine: 18 Number Working at Time of Accident: Time of Accident: 2:20 p.m.
2
A laborer was fatally injured when he contacted the energized chuck of a hand-held drill. The building where the accident occurred was under construction and was not yet provided with electricity. A 150-foot extension cable, reportedly made at the job-site, was used
to provide electricity to the hand-held drill. The ground circuit in the extension cable was disconnected in three places and a
phase-to-ground fault was found approximately 45 feet from the end of the cable. The ground circuit in the cable was continuous from the fault to the drill. The victim was sitting on a set of metal steps which were grounded to earth through the metal structure of the building. When the victim contacted the drill chuck, fault current passed through his hand and body to the grounded metal steps.
S S
LEHMAN 00876
ABSTRACT OF INVESTIGATION
Date: February 15, 1985
Slide Number: 13 (Fatal Case Number: 5 and 6) Accident Classification: Handling Material Type of Mine: Limestone - Surface
Location: Ohio
Age of Victim (1): 36
Victim (2): 39
Total Mining Experience: 12 years
Unknown
Total Experience this Mine: 1 year, 4 mos.
1 year, 4 mos.
Total Experience this Job: 1 year, 4 mos.
1 year, 4 mos.
Number Employed at Mine: 13
Number Working at Time of Accident: 5
Time of Accident: 1:30 p.m.
Two men, one a 36 year old truckdriver and the other a 39 year old crusher operator, were fatally injured when they entered a lime-
stone storage bin from the top to dislodge a hang-up of bridged stone. Snow and freezing temperatures were causing material flow problems at the truck loadout bins. The minus 1-inch material was hanging up above the loadout chute. One of the two victims was warned that the material was undermined and not to enter the bin
from the top. The warning went unheeded and without being noticed the victims entered the bin with.a steel bar to try to get material flowing again. A truckdriver, while loading his truck, noticed a hard hat liner drop through the chute. He and another employee went to the top of the bin and saw that the bridged material had broken free. They went back down below the bin and observed a hand protruding out of the material in the loadout
Ichute. During recovery operations it was discovered that two men
had been engulfed when the material caved in.
LEHMAN 00877
ABSTRACT OF INVESTIGATION Date: May 15, 1985
Slide Number: 14 (Fatal Case Number: 23) Accident Classification: Falling/Sliding Material
Type of Mine: Sand & Gravel - Surface Location: Wisconsin
Age of Victim: 39 Total Mining Experience: 21 years Total Experience this Mine: 3 years Total Experience this Job: 3 years Number Employed at Mine: 2 Number Working at Time of Accident: 2 Time of Accident: 9:15 a.m. A plant operator was fatally injured when the sides of a surgepile drawhole sloughed in and buried him with material. The accident occurred at the drawpoint (grizzly level) of the surgepile which was about 18 feet below the top of the drawhole. Large stones had collected on the grizzly which prevented material from passing through at a normal flow rate1 The victim had been instructed to push material into the drawhole with a frontend loader until he reached the grizzly level and then clean off the stones; however, he felt this would take too long. Contrary to instructions, he decided to slide down into the drawhole to remove the stones. He was wearing a safety belt and lifeline, but when the sides sloughed in on him he was covered with 10 to 12 feet of material and could not be pulled free.
LEHMAN 00878
ABSTRACT OF INYBSTIGATION Date: March 25, 1985
Slide Number: 15 (Fatal Case Number: 12) Accident Classification: Fall of Highwall Type of Mine: Crushed Stone - Surface Location: Florida
Age of Victim: 49 Total Mining Experience: 11 years Total Experience this Mine: 11 years Total Experience this Job: 10 1/2 years Number Employed at Mine: 221 Number Working at Time of Accident: Not Available Time of Accident: 9:05 a.m. A shovel operator was fatally injured when a highwall adjacent to where he was working collapsed. A section of pit wall about 60 feet high, 50 feet long and 3 to 4 feet thick fell onto the shovel and crushed the operator's cab. The victim was loading a truck near a corner of the pit when he stopped digging and moved the shovel backward about 20 feet. The wall that collapsed was on his right side and the shovel was about 40 feet out from the toe. The highwall was not benched and heavy rainfall had occurred several days prior to the accident.
LEHMAN 00879
ABSTRACT OF INVESTIGATION
Date: April 25, 1985
Slide Number: 16 (Fatal Case Number: 20) Accident Classification; Fall of Highwall Type of Mine: Crushed Stone - Surface Location: Maryland
Age of victim: 26 Total Mining Experience: 3 years Total Experience this Mine: Not Available Total Experience this Job: 3 years Number Employed at Mine: 25 Number Working at Time of Accident: 25 Time of Accident: 4:15 p.m.
A driller helper was fatally injured when a section of highwall failed and he fell 72 feet to the bench below. The victim was an employee of an independent drilling contractor and had worked at this mine on prior occasions. The drill rig was set up near the rim of a 72foot highwall and the drill crew was starting to drill their 9th hole. When the hole was about 10 feet deep the victim walked over to a boulder on the highwall rim to see if any material was fafling away from beneath the drill rig. As he was leaning on the boulder a section of the rim about 9 feet long by S feet deep gave way and both he and the boulder fell to the bench below. The top 15 feet of the highwall was highly fractured and there was a parallel tension crack about 5 feet back from the rim.
S
LEHMAN 00880
(
ABSTRACT OF INVESTIGATION Date: January 23, 1985
Slide Number: 17 (Fatal Case Number: 2) Accident Classification: Ignition/Explosion of Gas/Dust
Type of Mine: Cement Plant - Surface - Locations New York Age of Victim: 53 Total Mining Experience: 21 years Total Experience this Mines 21 years Total Experience this Job: 10 years Number Employed at Mine: 389 Number Working at Time of Accident: 240 Time of Accidents 10:30 a.m. A maintenance supervisor was fatally injured when he was thrown from a work platform as a result of an explosion in a coal. pulverizer bowl mill. On the day of the accident it had been decided to conduct a routine bowl mill shutdown due to abnormalities reported by the previous shift. The victim and two other men were on a work platform removing nuts from an inspection door on the mill. Seven of eight nuts were removed when one of the workmen pried the door with a screwdriver to break the seal. An explosion occurred and two of the three men were blown off the work platform to the floor 10 feet below. The victim sustained brain contusions and died following surgery five days later. In pulverized fuel systems, experience has shown that explosions are most likely to occur during start-up or shutdown operations and during interruptions or lack of control of raw fuel supplies.
LEHMAN 00881
ABSTRACT OF' INVESTIGATION
Date: April 18, 1985
Slide Number: 18 (Fatal Case Number: 17) Accident Classification: Machinery
Type of Mine: Limestone - Surface (Contractor) Location: Missouri
Age of victim: 46 Total Mining Experience: Not Available Total Experience this Mine: 7 weeks Total Experience this Job: 7 weeks Number Employed at Mine: 9 Number Working at Time of Accident: 15 (6 contractors) Time of Accident: 12:45 p.m.
A bulldozer operator was fatally injured when he attempted to jump from the bulldozer he was operating. He had completed pushing material up a 2:1 slope when the dozer started to freewheel backwards. He dropped the dozer blade to the ground but was still unable to control the dozer's descent or direction of travel. Since the dozer was approaching a 90 foot vertical drop-off into the quarry he attempted to jump clear. He apparently slipped while making his exit and landed on the left track. The motion of the track threw him behind the dozer. The dozer came to a stop about 8 feet from the edge of the vertical drop-off with the rear of the left track pinning him to the ground.
4
LEHMAN 00882
ABSTRACT OF INVESTIGATION Date: January 28, 1985
Slide Number: 19 (Fatal Case Number: 3) Accident Classification: Slip or Fall of Person Type of Mine: Limestone Plant - Surface (Contractor)
Location: Ohio Age of Victim: 43 Total Mining Experience: 10 years Total Experience this Mine: 2 1/2 years Total Experience this Job: 1 day Number Employed at Mine: 140 Number Working at Time of Accident: 2 Time of Accident: 2:05 p.m. An ironworker was fatally injured when he fell from an elevated work platform to a metal floor 30 feet below. The project involved the removal of abandoned metal exhaust tubing in a multi-level building at a limestone plant. The victim and his supervisor/co-worker were working from an elevated work platform through which the old exhaust tubing -extended. After an eight foot long section of tubing was removed, a 4 by 4 foot hole was left in the floor of the platform. While the supervisor was lowering the tube section to the floor the victim, for an unknown reason, moved toward the hole and fell through. The victim had been assigned to monitor the area below the platform while the tubing was being lowered. This assignment did not require him to be in the vicinity of the platform hole.
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LEHMAN 00883
ABSTRACT OF' INVESTIGATION
Date: January 31, 1985
Slide Number: 20 (Fatal Case Number: 4) Accident Classification: Hand tools
Type of Mine: Sand & Gravel - Surface Location: California
Age of Victim: 20 Total Mining Experience: Unknown Total Experience this Mine: 1 year Total Experience this Job: 1 year Number Employed at Mine: 9 Number Working at Time of Accident: Time of Psccidentt 4:30 p.m.
S
A front-end loader operator was fatally injured when he was drawn down into a feeder chute located under a surgepile. Material was gravity fed through a chute onto a belt feeder located in a tunnel beneath a sand sugepile. The damp sand had bridged over the chute and stopped flowing onto the feeder. The victim was standing on the surgepile using apiece of rebar in an effort to break the material loose. Two other employees were in the surge tunnel also trying to get material flowing. No one saw the victim disappear into the drawhole, but when material started flowing again the two men returned to their normal duties. When the feed slowed again one man went back into the surge tunnel and discovered the victim In the feeder chute.
LEHMAN 00884
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LEHMAN 00885
TflANSAC, INC.
TRLM$AC
7951 Inthistnal Highway P.O. Box 10196 Macon. Georgia 3t297
(912) 784-9040 t-800-841-4982 FAX 912-788-3920
December 15, 1987
Cyprus Industrial Mineral
615 Metuchen Road
S. Plainfield, N 3 07080
Dear Purchasing On December 14, 1987 Bowater Industries plc of London, England acquired the assets and business of Bonar Industries Inc., Macon, Georgia from Bonar Inc. of Canada.
Our new name is Transac Inc. The business will operate in the same location with all management and employees remaining in place. We will continue to offer our customers a wide range of Flexible Intermediate Bulk Containers including the patented Mulox design.
The future looks bright and exciting. By working closely with the European group we intend to introduce new ideas and concepts to the American market. It is our goal to make Transac Inc. the largest producer of Flexible Intermediate Bulk Containers in North America.
We look forward to your continued support.
Sincerely,
W.R. Hodgins Sales Manager
LEHMAN 00886
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LEHMAN 00887
571 ROUTE 27 ISEUN, N.J. 01830 C (201)283-2200
Rented To: (4n,iic Ifl
BOFAM INC. T/A
RENT-RITE
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Street
STELTON ROAD AND WASHINGTON AVENUE PISCATAWAY, NJ. 08854 (201) 752-6400
RENTAL CONTRACT No.
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CUST. P.O. NO. AND/OR JOB NO.
SHIP TO: Or Place where equipment will be used
City, State &ZiP
Phone No. DRIVERS LICENSE NO.
OTHER IDENTiFICATION
EMPLOYED BY
AUTO LICENSE NO.
DouR DELIVERY
tERMS 'USTOMER P. U.
Phone No
- CUSTOMER ACCT. NO.
STATE
.It
INVOICE
N T H
AL R MI . NCE5 TO: L
P.O. lOX 4158
PRECEDES
OR
HOMEIER DUNELLEN. N.J. 08812 DATE & TIME
(201) 752-9344
DUE IN
C7 COO CASH UPPAOYN ORDERED BY.
RETURN
Rent
T IN
M
E
OUT
TOTAL
CHARGES
CODE QTV.
DESCRIPTION
MIN. HR. DAY
JzZV' 2r/e3- 2-/fo5
WEEK
MONTH
EST. RENT
I I
I_
I
I
I I
Del 23C
PU 23D
Cleaning 23E
Tool Sti 23F
Dama
waiver
23G
Merchandise 23A
Fuel TOTAL
238
DE MERCHANDISE AND SUPPLIES UNiT PRICE
CI-IARG
I
QTNY
I
REFUND
I
Tax TOTAL DEPOSIT
REFUND
I I
I
I
I I I
I
I
I
I
I
I
I
I
.
I
I
I
I I I
I I
I
I
I
I
I
I I
I
DA.nE.wMwa Bt IdhiInlais Mr.oj, oby oepnl. wifton coafirm 'mi in conirndoa of nn .diluiionI chiec Of 7% l the con rmtS chJr9is. L.uw .y..s 0 waive c,,Wn cia,,. l d.,ne to natal inruji),, ,ciIidon liii bxk of this coctrKt.
Ifliffical vi lqaRaucwtnht*flUtt1
.,ltIq. titlth cmflda w flit. .zami ltnnn. nit othrnprnstd,u M nays WS.. I pflnvmh* !'4
cipy N alt
Accapis
Initial
Ceclies
PICK UP-S RETURN RECEIPT
Initial
ignature Lessee
We Charge For Time Out NOTTime Used Including Weekends and Holidays. Return Items Promptly To Avoid Late Charges. All Balances Over 60 Days Subject to 1% Per Month Charge.
LEHMAN 00888
00MM INC. T/A
RENT-RITE
- 511 ROUTE 21 ISELIN, N.J. 05830 (201) 213-2200
Rented To:
!do
C
Strut
STELTON ROAD AND WASHINGTON AVENUE PISCATA WAY. N.J. 01854 (201) 752-6400
12RENTAL CONTRACT No.
CUST.P.O. NO. AND/OR JOB NO.
SHIP TO: Or Place where equipment will be tned
City. State&Zip
Phone No. DRIVER'S LICENSE NO. OTHER IDENTIFICATION
AUTO LICENSE NO.
EMPLOYED BY
Phone No.
CUSTOMER ACCT. NO.
INVOICE
STATE
n tR$91)
N
T
ALTtANCE5TO:
H
L
P.O. BOX 416B
Y PRECEDES
OR
HOMEt ER
PUNELLEN. N.J. 08812 752-9344
DATE & TIME DUE IN
T IN M OUT
E
TOTAL
R MS
EIOun DELIVERY I4USTOMER PU.
CASH PAY ORDERED BY
RWT URN
Rent
CHARGES
OOEQT1.
)&' 2/Z?r /-7,t'
DESCRIPTION
, -
MN. HR. DAY WEEK
r
MONTH
-
EST. RENT Del
23C
I PU
29D
Cleaning 23E
I i
Tool Steel 23F
//a2-
-
Damage Waiver
23G
I MerchndIi. 23A
I
Fuel
238
I TOTAL
I
I
I
I I I
I I I I I I
I
ADDITIONAL
I
I
I I I I I
I
I I
I I
OE MERCHANDISE AND SUPPLIES UNIT PRICE
CHARGE
I I
I
I
I
I
I
QTNY.
I
REFUND
I I I
I I I
I
Tax
TOTAL
II
II
DEPOSIT REFUND
I
II
I II
I
-it"ccn-,&flS3IiIuq*lidiMtsSSITi%.iS.,*I1.S.ttff1liStUMt.PInSuoIW.Po'*SSiiIi
Mq'i to ,.ni tu,114u i,dkdJ.i-$h..cs .i.sWt-
Accepts
initial
Declines
PICK UP
RETURN RECEIPT
Ignature 0 -ssee
We Charge For Time Out NOT Time Used Including Weekends and Holidays Return Items Prompify To Avoid Late Charges. All Balances Over 60 Days Subject to 1% Per Month Charge.
LEHMAN 00889
ad a
United Parcel Service
Date OCTOBER 13, 1988
Dear Customer:_
150 Enclosed Is our check for $ acctount. -
00 - -
which represents the balance in your
1'Consolidated Payment Amount (received 06i
150 -.00
Less:
0
Net Amount:
-
$ 150 .00
If you have any questions, please call us.
Verytruly yours,
08 1296
-UNITED PARCEL SERVICE
District Co tier
CYPRUS INDUSTRIAL MINERALS CO. 651 METUCHEN ROAD SOUTH PLAINFIELD, NJ 07080
U7Z5 (15.211 1-N)
LEHMAN 00890
0. A. NEWTON AND SON COMANY, P.O. BOX 397 ORIOGEVILLE. OELAWARE 14933 (30213378211
DATE
REFtI:ENCE1 INVOICE AnT. LIISCOUNT/EIEDUCT. NET AMOtJNT
9/26/86
7059
6:L,52
61,52
CREDIT BALANCE VEND. 4 :19852 ON. %
11:14 TOTALS
61.52
REMITTANCE STATEMENT. PLEASE OETCH BFFAF nEPnSITING
61.52
LEHMAN 00891
Na tiona I' 45404 EYo-Ea5ct
45-704 20120 Bull - Made in USA
AI3SUL /rt
2 a-' o-/yc1v1
,QucA' S.
/3i. c7D
41-tm ,T/C
4i,vj.si'q7E
Sw
L 1WW4 U
C. ,9aZni
C-
Cfv'7'jtl( p-Ftc: (n7Zfl 5
22 23
24 -Jc- 1,C
25 26 ft.t 27 0 28 29 30 3'
32 fb O&o
33 Fatci
34 I Fts
35 6
7 ___
38 39 40
12 i
/ niannuiiiiiauimu
2
I3
/4
/S
6
I
!ii!IIHIII
0
io:iiiuiii
7
8
I9
I0
SIIIUiITIIII/ 11
/
I
rlUnIiIuIfilUmUIiuIuiliUmiuSiiiuWisIlUIssiIiuIiIiIinIui
2 3 4 5
lIii F/ 6
7
nunu
uusiiuIi.
B
9
/0
I
(
IiwiIuIiHniuuIiIsi1iuuIIisuIsInUnuIuwOuHuiuiIi
21 2 3 4
/
InnIuIiHiiiuiIsHsirihinuIiIiuIiIiuIwilnilmllihwiiI
S
6 7
8
II_ I. 29 30 31
liii''2I i/
32 33
Tni!uTir9hii!riJr'n!nI iZuuZiuu1iuIsniniiivniuahiuuiiuuuimminuuiuiiiii
34 35 36 37
38
39
,1 1fflRIII uiuuininsnunu 40
LEHMAN 00892
45404 Eye-Eases
45-704 20/20 DijIf 1 Madc in USA
I2 3 4
2
3 I h'4btf
47 5 ,4.cbt-ST//4-
6 ac p/tQvC7
7
XA'jqPP
9 ifi i'.-Jlt- A
10
11
12 ,*C 19CR frrt
13
'4 a,/cFA fr,Utf
IIS
B
19
20 2] 22 23 24 25 26 27 28 29 30
3?
32 33
I34
35
/211-,") OS
38
39 7ysL
40
iPS
2
3
/ I.E ' 'a
,L
/r
0
4
S 6
7
8 9 10
/ UI II 5
11
12
13
14
15
1Ii1Hr2n' iu11u11u1 iiunIiiuius
16 17 18
cgg.IuuiiurJiigu ru
19 21
P!!iIIIHhIIII I
22 23
I IU 24
r.0/ i14
iii4 fr
-,
25
26
I 27
C 28
29
liloilidill
3, 32
33
34
uiuii1u1i1u11u1i1i1inIII
I1II 1S1a1hm11inl1lu
35 36 37 38
39
I 40
1!]
LEHMAN 00893
2 3
4 5 6 7
8 9 10
II
12 13
.14 IS 16
19
20
21
22 23 24 25 26 27 28 29 30 3; 32 33 34 35
38 39 40
45-604 Eye-Easee 45-704 20/20 BuSt
Mado in USA
5
L I471C
Al
1- ada
2
'
I______
/ -iII
3
7 117
4
2 3 4
S
6 7 8 9 10
II
12
I'4 IS
17
19 20 21 22
23 24 25 26 27 28 29 30
31
32 33 34 35 36 37 38 39 40
LEHMAN 00894
F FOLEYFOLEY TOWLIFT INC.
833 CENTENNIAL AVE., PISCATAWAY, NJ 08855 PISCAIAWAY: (2011 895.1300 SADDLE BROOK(201) 546.7070
STATEMENT
EDCATERPILLAR
FOR PARTS: FOR SERVICE
(201) 885.3100 (201) 8853130
PLEASE REMIT TO: P.O. BOX 17092, NEWARK N.J. 07194
[YPRUS INDUSTRIAL MINERALS
651 METUCHEN ROAD
SO PLAINFIELD NJ
07080
L
-j
lrJvuIr.E ATE MO. (JAY yR
irivolcE
NI,P.1BCfl
PL ASE RE MIT PAYMEN
07 1 BE R62301
01 BE R62302
01 2 8E P62303
REFERENCE
C HA
S
CREDITS
TO P.O. BOX 1 7092. NEWARK, NJ 07194
566.30
376.30
84.80
RENTALS
SUBTOTAL
BALA4C
(FTL) 566.30 942.60 1027.40 1027.40
PLEASE REMIT TO: P.O. BOX 17092 NEWARK, N.J. 07194
OF UNPAID INVOICES
CURRENT
I MONTH
1027.40
2 MONTHS J
3 MONThS
PAY THIS AMOUNT
- 1027.40
4 MONTHS
5MONTHS
6/OVER MONTHS
LEHMAN 00895
flPSIG
The Energy People
STATEMENT
651 METUCHEN RD S PLAIHFIELD HJ
07080
52 518 950 9 7
IHD
CYPRUS IHD MIHERALS ATTH ACCTS PAY
P D BOX 405
S PLAIHFIELD Wi
07080
AUG 88
DATE
KILOWATTS
j
RATE LPLT
KILOWATT HRS
BLOCK
RATE THERMS
PLAINFIELD
DISTRICT
BLOCK
AMOUNT
50.0 ONPEAK
INTERrED 14.0 OFFPEAK
9. 1400 00 1.0300 00
OHPEAK
- 1RTffRMEII -
OFFPEAK
ENERGY AD.JUSTMEHT
SERVICE CHARGE
-2800
2000
.087570 .058480
SUBTOTAL SUBTOTAL
457.00
14.42 471.42
245.20
116.96
97.44
736.14 389.00
TDT KWH KW COHSTANT
4800
200. 000
I
TOTAL
S1.125.14
LEHMAN 00896
fl PSI?G
The Energy People
STATEMENT
651 METUCHEH RD S PLAIHFIELD H)
07080
52 518 950 9 7
IHD
CYPRUS IHD MIHERALS
ATTH ACCTS PAY
P 0 BOX 405
S PLAIHFIELD NJ
07080
SEP 88
DATE
KILO WAiTS
RATE LPLT
KILO WAiT HRS
OLOCK
RATE THERMS
PLAIHFIELD
DIS1RICT
BLOCK
AMOUNT
12.0 OH-PEAK IHTERMED
10.0 OFF-PEAK
9.140000 1.030000
OH-PEAK INTERMED -OFF-PEAK
1200 .087570
-
- -. -.
-
600 .058480
EHERGY AD.JUSTMEHT
SERVICE CHARGE
SUB-TOTAL -SUB-TOTAL
109.68
10.30 119.98
105.08
35.09
-36.54 223.61 389.00
TOT KWH KW COHSTAHT
1800 200.000
TOTAL
$612.61
LEHMAN 00897
FOLEY
FOLEY TOWLIFT INC.
833 CENTENNIAL AVE. PISCATAWAY, NJ 08855
PJSCATAWAV: 1201) 8851300 SADDLE BROOJCl2O1) 546-7070
STATEM ENT
CATERPILLAR
FDR PARTS:
(201) 685.3100
FOR SERVICE: (201) 885.3130
PLEASE REMIT TO: P.O. BOX 17092, NEWARK, N.J. 07194
[2Y2RUS INDUSTRIAL F4INERALS
651 ;ETucHEN YOAO
SO PLAIMFIELD NJ
07030
L
-J
INVOICE ATE MO DAY yq
I VOIC M.IMBEH
REF'RrcCE
CHAROES
CPEDITS
LEASE RE4IT PAYMENT TO P.O. BOX 17092. NEtIARK, NJ 07194
07 16 38 R62301
566.$O
07 18 83 R62302
376.30
0? 26 33 R623)3
84.30
* RENTALS
SUBTOTAL fl
H4L$(CE
(FTL) 566.30 942.60 1027.40 1027.40
PLEASE REMITTO: P.O. BOX 11092. NEWARK. N.J. 07194
MONTHLY AGING OF UNPAID INVOICES
CURRENT
1027.4C
MONTH
2 MONTHS
3 MONTHS
PAY THIS AMOUNT
>
1Q27 40
4 MONTHS
5 MONTHS
6/OVER MONTHS
LEHMAN 00898
-
STAT9V'IENT
/C E -- C3
PLEA2EEtACH ThIS STUB AT
ACETYLENE SUPPLY COMPANY
WOODBRIDGE NJ (201) 634-7500 BRONX NY (212) 325-7690
flYPRUS INDVST"MINERALS I4ETUCIIEN&HAMICHRAD
.-
H
e aPLEAEREMffTO
ACCOUNT NO
LllOO
80. 417. WOODERIDGE, NJ 07095
09/31,80
TEAMS
PA6E
1
L708
ACCOUNT NO
*11600
DATE
O6/31/8
INV DATE
t- 131449 07/07/88
:-::aoo :09/oS/Be
96/SQ/Se
'CIjAfiGES
- CREDITS
45 72 45 72
1.20.:: 21.20
07/3V/09 :21.20..
REFERENCE
.. .
ALANCE
00
9.00 9.00 29.20
INVOIcNO.
133425 513094R
:.-AMOUNT
21.20, :
:-.:;
PAY
- tO DAYS
40 BAYS
MO-
-$DAYS .
21.20
CUJUJT
ET DUE
tOO .29.20
THANKYOU FOR-Y0UEtFAYMENJ'- PAVMEF.rrRECIVED AFtER MONTH END WILL APPEAn ON NEXT STATEMENT: :.
NET DUE
9.20-.
LEHMAN 00899
Cyprus Minerals Company and Subsidiary Companies
Bulletin No
Elf ec:t ive
75 611187
COST OF SALES Mill Expense-Paga-Cont'd
Chart of Accounts
Coding Requirements
Sub Account Spec. Main
fri. Sect Anal. Acct.
Cost Center (dent.
Q t
y
SeCial Codes Required jopt.
274
Equipment-Repair Parts Miscellaneous Repairs Employee Special Benefits Railroad Car Rental Educational Assistance Program Small Tools Travel
Travel Heals
All Other Travel Costs Business Heals and Entertainment Fuel-Propane Fuel-Drying Electric Power Supplies-Bags Supplies-Packaging Materials Supplles-Pallets Supplies-Chemical Reagents Supplies-Boards Supplies-Other Supplies-Grinding Media Gasoline Diesel Fuel Lubricants Publications Expenses Charged In Other Direct Charges
36 37 38 lQ
'Ii
k6 62
2
6k 65 66 57 71 72 73 7k 75 76 77 78 79 81
86 95
35
7 7
orm 26-1000 (6-85)
LEHMAN 00900
.4 I
Cyprus Minerals Company and Subsidiary Companies
Bulletin No. Effective
75
611/87
Chart of Accounts
COST OF SALES
Mill Expense-CIM Talc & Clay
Milling Crude-Used Labor-Milling Operations Labor-Quality Assurance Labor-Travel Time Labor-Maintenance & Repairs Benefit Plans and Payroll Taxes Bonuses and Incentive Comp. Miscellaneous Freight Safety and Health Expense-Labor Safety and Health ExpenseEducation Labor Safety and Health Expense-Other Sample knalysis-Outside Maintenance and Repairs-Outside Repair Parts Employee Special Benefits Small Tools Permits and Licenses flemurrage Electric Power Fuel & Water Equipment Rentals Short-term Long-term Supplies-Bags Supplies-Packing Materials Supplies-Chemicals
.--Supplies-Laboratory Supplies-Other Equipment-Fuel Equipment-Lubrication Other Direct Charges Charges from Other Operations Loaned Employees Labor-Milling Operations Benefit Plans and Payroll Taxes Educational Assistance Travel Business Meals and Entertainment
Cod!nq Requirements
Sub Account Spec,
Main Pr!, Sec. Anal. Acct.
Cost Center ldent.
t y
special codes Required [opt.
9275
10 *5 10 11 13
15 17
20 21
SLIC Fac
35 35 35 35
35
22 2k
3k 35
36
38 k6 60
65 67
- 68
69
35 35
35 35
.2
71
72 7k 75 76 Go 81 95 97
35 35
. 10 15 18
62 6k
Other
arm 2b-
LEHMAN 0o901
Cyprus Minerals Company and Subsidiary Companies
Bulletin No. Effective
75 611187
COST OF SALES
Milling Expense-CIM Talc & ClayCont'd
Chart of Accounts
Main
Acct
Codinq Requirewents
Sub Account Spec. Cost
Prj.( Sec. Anal. Center ldent I
t
y
Special Codes
Required Opt.
)275
SLIC Fac
Other Direct Charges
Charges from Other Companies
Loaned Employees
-
Labor-Salaried
Benefit Plans & Payroll Taxes
Travel
Bi.isiness Meals and Entertainment
Other
Charges to Other Companies
95 97
10 15 62 6k
95
98
*The following Primary Subaccounts are authorized for use by the Clay Division:
111 Mill
112 Mill
#3 Mill Bagging Facility Bulk Loading Facility
12 1k 16 18 20
Mine Overhead Summary-Coal Operations
276
SLIC Mine
Clearings from Memorandum Account
100
Form 26-7000 (6-85)
LEHMAN 00902
Cyprus Minerals Company and Subsidiary Companies
Bulletin No. Effective
75 6/1/87
Chart of Accounts
COST OF SALES
Main Pcct
Coding Requirements
Sub Account SMC. Cost
Prig Sec. Anal. Center Ident.
t
y
Special Codes Required Opt.
Milling Ezp.-.CIM Talc & Clay-Cont'd
Charges to Other Operations
General Milling (Fixed Costs)
Labor-Salaried
Benefit Plans and Payroll Taxes
Educational Assistance
Telecomm.-Radio/Microwave
Telecomniunicatlons-Voice
c_._,.Telecominunications-Data
Consultants Fees
Other
Ex-Employees
Consultants Reimbursable Exp.
Outside Services-Other
Agency Fees
Other
Permits and Licenses
Employee Expense-Travel
Travel Meals
kll Other Travel Costs
Employee Expense-Business Meals
and Entertainment Office Equipment Rent
Short-term
Long-term
Rent-Premises Short-term
..
Long-term Vehicle Lease Expense
.
Short-term
Long-term
Office Supplies
Contributions
Community Service
Youth
Health
Education
Culture and Art
Civic and Community
Other
Memberships and Dues-
Individual Employees
Industry-Related Organizations
Professional Organizations
Training and Development
Freight
.
275
98 95
10 15 18
30 32 33 so
SLIC Fac
1
2 52 55
5 10 60 62
2
6k 69
2 70
1
2 T1
1
2 72 82
2 3
J4
5
6
9
83
1
3 8? 88
2 2
7 7
2,11
r
LEHMAN 00903
tt PSI%
The Energy People
STATEMENT
651 METUCHEH RD S PLAXHFIELD HJ
52 515 950 9 1
01080 IHD
CYPRUS IHD MtHERALS
ATTH ACCTS PAY
P 0 BOX 405
S PLAXHFIELD HJ
01080
JUL 88
DAlE
KILO WAiTS
RATE LPLT
KILOWATT MRS
J
I.00K
40.0 OHPEAK
XHTERMED
34.0 OFFPEAK
9.140000 1.030000
RATE THERMS
OHPEAK -- ITITERMED
OFFPEAK EHERGY ADJUSTPIEHT SERVICE CHARGE
2q-0-0 ---.-0-81570
600 .058480
PLAIHFIELD
DISTRICT
BLOCK
AMOUNT
SUBTOTAL SUBTOTAL
365.60 35.02 400.62 210.11 35.09
60.90
584.98 389.00
TDT KWH KW CONSTAHT
3000
200.000
TDIAL
$913.98
LEHMAN 00904
F
STATEMENT g
BUY-RITE AUTO PARTS 230 HAMILTON BLVD.
SO. PLFE. N.J. 07080 201-756-7698
( ASOF:
07/C)1 /83
BIJY-RITE AUTC PART
AS OF:
07/01/83
T
0 CYPRUS INn. MINERALS CU. 651 METUCHEN RD.
SO. PLAINFIELO N.J. 07080
PAGE 1
CYPRUS INU. MINERALS CO
"ACCOUNT rc.
C21C'I)
"ACCOUNT NO.
C2100
RF,-ERFNCF
CUStONILU RI I-tHENCE
HI I-EH18(Th DA 1k coy;
u OJT
CHFE'JT
************** *********
t PLEASE JIRECT ALL BILLING :NQLJIJRIES I I ACCOUNTS RECE * AT 756-7778
VAE'LE * *
*********
RErER(NCE
AMOUNT
PREVIOUS BALANCE
2864 THANK YOU 2093S6
06/17/88 P 04/30/88 1
122.95 25.69
4 09
-PRE. BAL22&4
209266
122.9
-84.09
25. b9
* YOUR ACCOUNT IS OVER 30 DAYS PAST DUE THERE WILL BE A 1-1/fl SERVICE CHARGE
CODE
A - A4ustment
D - Discount I - Invoice
C - Credit Memo F - Dated Billing
P - Payrnont
V. 10 DAYS /NET 31.
CURRENT
25.69
2 1-60
38. i6
64.55
NEVU UALM\JCE
PLEASE SUBMIT THIS STUB WflH YOUR REMITTANCE
NLV'i (IAIAJNC[
LEHMAN 00905
COMPANY Cyprus Industrial Minerals LOCATION #29 South Plainfield, N.J.
DATE
INVOIcE TRANSMTrPAL
Page
of
Data
* Batch Invoice
Accepted
Number Date
Vendor
Invoice Number
tnu'c5ice
Amount
P.O.
BA.
Number Number
r
1
fltese columns are to be used by Corporate Headquarters nd Accounts Payable Teleprocessing locations Only.
-
Received and Inventoried AMC-DENVER, Co. -
COMPANY Lyprus_Industrial Minerals
LOCATION #29 South P].ainfield, N.j.
DATE
INVOII TRANSMTTThL
/Page of
Accepted
I.
-
* Batch Invoice Number Date
1/3QAttd
I
Vendor
Invoice
Number
Tnvdice unt
35)ift
acez 17trnQ ZTuc J/7C3
A Lfit-( S?2YJ$A42r 7/c7
At! 3<2
O2Uy1zi7L
-OZJW 25
41/ c-0
.i-i1I5S' 17?C
o7ofrW 7r
:'O7OJJf 2t :sJs--
o'S'* 3'75
iC7i7,
42W 7/08< )1Z7%'2C 3/3/hr 5&S
a-
/3 J 97X
Y/Q .'
s77?i,c 37.IC
P.O. B.A.
Number NuEber
/3C
1
*The columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
Received and Inventoried
ARC-nEWER, co.
r4 __j
t
CAPS - Hatch Header Retard (80 Column Card Record)
Prepared by
1
Dy, v/
Input
Company Source Code Location
Bus. Date
Processing Date
Batch Total Amount
-
Batch Card Count
Batch Serial
i//i iiI, 2 3 4 5 6
8
i
Mon Yr Mon Day Yr
9 10lll2 13 l4lS 16 llla l92O 2 22i2324r2Sj2Gi27i2Bi29i3Op31i32j33 34 35363fl383;
I ::::::::I;i
o7 g
II II
tt
Not4p..
/5-
t 07 -oo/ 1o g- ;2-
Form 12-1003 (1-87)
-- o
0' UI O 'D
03 0' C) CD U1.0 :
kJ '.0
- .s0
)-J UI 'O -
00000+0t +000+000tfltD 00 'ilF) 0 0 -1 Ui N UI-4 -R
1 I')
'0 01
-.0F UI LII 01 (5) .fl
I') CD 0
**
SW
LEHMAN 00908
1i.4&% t1IIR4fl
t
Its
CAPS Batch Header Record (80 Cohnun Card Record)
Prepared by
4
1
Date
Input
Conipony Source Code (.ocatloc'
Bus Qate
Processing Oate
Batch Total Mount
eatch Card ecunt
Batch Serial
l 23 4
5
6
7
Mon yr
8j 9 IOjIIi2 13 ?4l5 16
Mon Day Yr
778 i92O 27 22(23124,25126127128129130f3h132133 34 353G3?3Ri)
ii////ii II II ILtIlI jill IllI I I//I
-Q
t
I III
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Form 12-1003 (1-87)
LEHMAN 00909
3-c.S M.th
1
j
t
CAPS - Batch Header Record (80 Column Card Record)
Prepared by
4
Date
IL.
Input
Company Source Code Location
Bus. Date
Processln9 Data
Oatch Total Mount
Batch Card Count
flatch Serial
Mon Yr Mon Day Yr
l 2 3 4 5 6 ?i Si 9 101fl112 13 14i15 16 l7I8 I92O 21 22,23t24i25,26i27j28j29i30i3li32j33 34 3536373839
i//i
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07
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11I 11111 I
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Form 12-1003 (7-81)
C
LEHMAN 00910
Y,i.4c.\' Mupssb.
t
4 t.-+4 M
t
CAPS - Batch Header Record (80 Column Card Record)
Prepared by
4
4
Date
Input
Batch Serial
I, 2 3 4
Company Source Code Location
Bus Date
Processing Date
Mon Yr Mon Day Yr
5 6 I O 9 1011l2 13 lt$jlS 16 11,18 l92O 21
I,,, II,,
I II
1.1
0I
II
t
Batch Tot& Amount
11111I 111111I1
t
Batch Card Count
34 35i36i37t38r39
I
liii
WuMd.. ,
-
lb
Fon 12-1003 (I-SI)
C
LEHMAN 00911
STATEMENT
GASES INC. I IOU HMRISOII AVE. KEARNY, N.J. 07029. (201) 966-mOO/I 14 EGEL AVE, MIDDLESEX, N.J. O46. (201) 4684515
PLEASE REMrr TO 1100 HARRISON AVE., KEARNY, 1>&J. 07029
r
TO CYPRUS MINERALS CO
651 METUCHEN RI) *
SOUTH PLAINFIELD
N .J
L
07080-4820
ACCOUNINO.
tIC600 STATEMENIDATE 05/31/88
PAYMENTS RECEIVED AFTER This DAlE WILL APPEAR ON YOUR NEXT STATEMENT
_J
os/al/DoAsTE
04/30/88 05/10/68
05/31/88
REFERENCE
597221 U 600803 R 601178 604438 R
CHARGES
36. 25 32. 22
7.00
13. 14
CREDITS
I
S S
S
( CURRENT
20. 14
30 DAYS PAST DUE
32. 22
60 DAYS PAST DUE
36. 25
90 DAYS PAST DUE
I2ODAYS&DVER
S
. .
I
.JJj;
1
TOTALAMOUNTDUE
88.61
a
0
LEHMAN 00912
PLEASE DETAC H TH IS TJ B AT
PERFORATION AND ENCLOSE WIT H : .OUR IEMt1tAJMCE. t
ATYLENE SUPPLY COMPANY
N.J. (201) 6347500 BRONX, NY (212) 325-7690
PLEASE'REMIT TO
.-
BOX 417, .WO0D8RIGE. NJ 07095
CYPRUS INDUSr HIIER14LS -H NETUCHEN & HAP1ICH npAo
501)10 rLnpIrzam NH.J..:
ACCOUNINo.
':.
DATE
SMS
' PAGE
.-.
p 111600 06/30/SB NET
INVOICE NO.
bAIt
CHARGES
CflWITS
EFRjNCE
BALANCE
A9QOUFITNO.
11-1600
INVOICE NO.
DATE
06/30/88. -:
AMOUNT
"
12346 04/27/88
.126B52 05/19/88 512626R 04/30/SB 512782R.Q$/31/OS
512929$ 06.'30t98
26. 76
59.76 21.20 21.20
21.20
:-
26. 76
59.76
21.20
:.
- -.--..
, '_\ ,,- -I.-.
:' . 00 .00 .00 21.20 42.40:,
51272R 512929$:
'1
.21.20 :: 21:. 20 :1
PAY
-
-- DAVE
.:
WDAVG
OJRUT
- $JTDUE
00 00 00 42 40 4240
rHANK YOU FOR YOUR PAYMENT PAYMENT RECEIVED AFfER MONTH END WILL APPEAR ON NEXT STATEMENL
.
AUOUNT
42 40
LEHMAN 00913
MAKE CHECK PAYABLE TO:
STATEMENT
VAIL HARDWARE 109 FRONT ST. S PLAINFIELD
NJ 07080
CYPRUS INDUSTRIAL CO.
PAGE
651 P.ETUCHEN ROAD
SOUTH PLAINFIELD NJ 07080
TO INSURE PROPER CREDIT RETURN THIS PORTION WITH YOUR PAYMENT
( 'BILLING DATE
1( 06/26/8&
C95000
ACCOUNT NO. AMOUNT OF PAYMENT
$
DATE
/2?fU8 6/04/89
PEFtPEN
7599
PREVIOUS BALANCE
$ 107.87
CHARGES
PAYMSJTS
CREDITS
10.43
HNANC! CHARGE COMPUTED ON $
FINANCE CHARGE
$
C95000 BlUING 06fl6,$8
CURRENT
I
L 10.43
SOOMS
74.08
OODAVS
NEW BALANCE $
%+OthS
IACCUM.FIN.CHG
$4.51
1 50
A FINANCE CHARGE
CENTAGERATEOF
Is ccn,pznod & the pexiod;r
18.0 %onthefirst$
rote
0f
500.00
1
54 per month whch n ANNUAL PER
% per month, whc
PERCENTAGE RATE OF 12 0 % will bechorged on thatporiion of the balance n excosso $
A minimum FINANCE CHARGE of
C wlI be applied on post due boloncos of less than $
C
The FINANCE CHARGE is computed on the basis of xpIonaticn (A) Not Appikoble No linonce charge has been computed.
(B) Mjusled Balance The prevousbolance Isadjusiedby zubiroculng paymenisond credi's. (C) Average Doily Balonce The previous
balance is adjusted on a doly basis by sublracflng payments and credits otter excluding unpc4d finance charges. The sun, of these dolk
balances divided by the, number of dv in The billing period is 'be Average DDiy Balance. To avoid additional FINANCE
CHARGES, pay he 'NEW BALANCE" bofoce the billing date next month.
V41L HARDWARE
B PLAINFIELD
NJ O7OSQ
NOTICE: SAA,avn,ssRida far irnOor,anl information.
CHARGES, RETURNS AND PAYMENTS PROCESSED AFTER THE BILLING DATE WILL APPEAR ON YOUR NEXT STATEMENT.
LEHMAN 00914
TATEMENT
ACETYLE1JE.SjJPPLY CQMPANYH
WQODBHIDGE, NJ. (201) 634.7500
N.t (212) 325-7690
aPLEASEaEMiTTO P sax 411. WOODflRfDGF. Na 07095
kIT Mn
DATE
JTERMS
PAGE
/- PLEASEOETACHTH&STU8ATj. -
(_1.PER'EORLiION AND ENCLOSE WITW
ciYOURREMITTANCE.
XNDusT: MINERALS
PIETUCHEN & HAMXCH ROAD
SOUTH PLAZ1IFIELJ), N a
L
ACCOUNT NO.
DATE
0W31/S8 NET
1
'INVOICE NO.
bATh
CHARGES
CREDITS
RERENCE
123444 1.25346
0044//2077//0898.
126852 05/19/90
51244$R .03/31/88
512626R 04/30/08
20.04
26. 76 59.76
24.20 21 20 22 20
?0. O
21.20
.
..
:
..
BALMCE
0 26. 76
S&52 86.52
107 7P 129 92
111600
.... ..INVOlC NO.
125346
12-6852 .
512626R 8*27$2R
..
05/31/MS
AMOUNT
'
fl
:76 21 20 23 20
pAsE:
2
THIS
AMOUNT
WOAVI
6GO4tS
SWAYS
(
;upmsdT
.
00
00
4796
8096
22892
ThANK YOU FORYUWPAYMENT - PAYMENT RECEIVED AFTER MONTh END WILLAPPEAR ON NEXT STATEMENT.
12892
.
LEHMAN 00915
3o.4c.S Mvp4.t.
o6- 002-
t
t.
CAPS - Batch header Record (80 Column Card Record)
Prepared by
Input
Ccrnpany Source Code Location
Bus Dote
Processing Data
Batch Total Amount
Batch Card Count
Batch Serial
Mon Yr Mon Day Yr
23
4
56
7i
9 IOIll2 13 l4l5 IS UilB ig12o 21 22t23i24t25,26i27i28i29i30r31i32i33 34 35i36i37i38i3
i
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of Zwvsu.ti
72 /
at
Form 12-1003 (1-87)
/
1 3 1 0+
76. 7201-
3 0 75 0 +
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21.2 0
3 750
795Oo
2 7 2 1 4 (1 *
(J*
)
o7-oaZ
,F73F 7OW2
LEHMAN 00916
COMPANY Cyprus industrial Minerals LOCATION *29_South plainfield, N.J.
INVOICE TRANSMIDTAL
Page /of
Date Accepted
* Batch Number
LInvoice Vate
Vendor
6' ,f: 12175
p4<:
orY
4/i4ioCc
SoS
Invoice Number
Invdice : P.O.
B.A-
1niount
Number Number
-
3-7V
i{' C
42
floVS .7r
gos/et ;i/
/-g
H
r
Tbese columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
Received and Inventoried AMC-VENVER, CO.
COMPANY Cyprus Industrial Minerals LOCATION 429 South Plainfield, N.J.
DATE
INVOIcE TRANSMTflIth
/ /Page
of
Date
Accepted
1-
--
* Batch Number
Invoice Date
S/%-'
c'- Al
Vendor
c-cR
2i2)4NJ
rS '4'S
.
iJccA
r0 p71-
g& 4TLQrtT/C
IL lo&e23LEAA
Invoice Number
fl. ;
"l
Tnvdi(e. P.M. I
Amount
Number
p9744
"" I
B.A. Number
3.7
oiW> /.?
I?020L2 V-5
-a3777 /JaQ
oc?ffl' yc
,,7.ci
c- -V
//0&-f5t
,2c-r.2- 7.7
I- H
*%ese columns are to be used by Corporate Readguarters and Accounts Payable Teleprocessing Locations Only.
H I.
Received and Inventoried -. -
ANC-DENVER. Co.
o6- 0(33o-4c.\
/
t
t
CAPS - I3atch Header Record (80 Column Card Record)
Prepared
1
Date
In ut
Company Source Code Location
Bus. Gato
Processing Gate
Oatch Total Mnount
Batch Card Count
Batch Serial
Mon Yr Mon Day. Yr
I 2 3 4 5 6 7 8j 9 lO;llI2 13 l415 16 l7l8 I92O 21 22i23i24p25i25j27t28i29t30i31i3Z33 34 351361371363c
1111 1111
ii
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'Tb
Form 12-r003 (1-87)
'C-('3
.4-a '0
-t- 003-fl- Ui NJ NJ NJ ')i 0 -.1
0 0 0o
A
a'
cCj DO0U0I
UI Ut
0 CD
0ND
C
* + t. - ...- -I. -
LEHMAN 00919
MAKE CHECK PAYABLE TO:
STATEMENT
VAIL HARDWARE 189 FRONT ST. S PLAINFIELD
NJ 07080
CYPRUS INDUSTRIAL CO.
PAGE
6S1 METUCHEN ROAD
SOUTH FLAINFIELD NJ 07080
BILLiNG DATE
1 05/26/88
C95000
ACCOUNT NO.
AMOUNT OF PAYMENT
TO INSURE PROPER CREDIT RETURN THIS PORTION WITH YOUR !AYMENT
$
I-
DATE
5/03/86 5/05/88
REFZRENa
6920
PREVIOUS BALANCE
$
CHARGES
74.08
PAYMeJTS
67.28
101.07
CREDITS
FINANCE CHARGE COMPUTTh ON $
C95000 BftUNG
CURRENT
300AYS
74.08
33.79
OUDAYS
$ $FINANC! CHARGE
NEW BALANCE 0 $
904-DAYS
107.87
A FINANCE CHARGE scomputed ot the periodic role of
1 50 94 per montw6 ch son ANNUAL PER-
CENTAGE RATE OF lB 0 % on the first$ 500 00
1
% per month, with ison ANNUAL
PERCENTAGE RATE OF 12 0 56 will be charged on thai portion of the balance in excess $
00 00
A r&nimun FINANCE CHARGE of .50
33t34c will be apptEodon potdue batancesof lessihon $
C
mc FINANCE CHARGE is computed on iho basis of explanation (A) NotAppcoble No finance charge has been compuled.
(B) Adlusted Boloncu The previous balance sodiusued by aubtroctlng poymenis ond credits. (C) Averoqe Doily Balance The pre.ious
bolonco is odjusied one dofly bosis by subirocting payments end credllsefter excluding unpaid finance chorges. The sum of ihese dcii
bolonces divided by ihe number of doys In the billing period is Ihe Averoge DoHy Balance. To avoid additional FINANC CHARGES pay ho 'NEW BALANCE before the billing dote next month.
VAIL HARDWARE
S FLAINFIELD
NJ 07080
JOTICE:
revarn side for importon informatian.
CHARGES, RETURNS AND PAYMENTS PROCESSED AFTER THE BILLING DATE WILL APPEAR ON YOUR NEXT STATEMENT.
LEHMAN 00920
F
STATEMENT g
BUY-RITE AUT'D PARTS 230 HAMILTON BLVD.
SD. PLED. N.J. 07080
20 1-Tho-76913
T
0 CYPRUS IND. MINERALS CO.
651 PIETUCHEN RE'.
s:. PLAINFIELD N.J. 07080
REICRENCE
CtJSTOMLA R[r[RCNCE
20S067 2C'7 77
REVIQLIS BaANCE ERVICE CHARCE
nErEnErMcc DATE CODE
05/19/98 I O$/24/SS I
MOP:
06/C)
'
8L1V-RITE AUTO PART
ASOF:
04/01/83
DESIT
3. 29
72.09 12.00
CYPRUS INn. MINERALS CO
"ACCOUNT NO.
ACCOUNT NO.
C2100
C2100
CREDIT
RFFFR[NCE
AMOUNT
-PR. BAL-
203067 203777
3ER, CHG.
38.29 72.09 12.00
.57
* '(OLIR ACCOJNT IS OVER 60 DAYS PAST DUE
THERE WILL E A 1-1/27. SERVICE CRARG2
CODE$
A - A4ustment
0 - 0count
C - Credit Menio F - Dated Billing
"I. 10 DAYS/NET 30
I - Invoice
P - Payment
IFUMS
CURRENT
24.66
21-60
00
122.95
NFW B[NCE
PLEASE SUBMiT THIS STUB WITh YOUR REMITTANCE
122. 9;
N DALANCE
LEHMAN 00921
pc
MAKE CHCK '
PAYABLE TO:
STATEMENT
VAIL HARDWARE 189 FRONT ST. S PLAINFIELD
NJ 07080
I
CYPRUS INDUSTRIAL. CO.
PPGE
6Z1. PIETLJCHEN ROAr'
SOUTH PLAINFIELD NJ 07080
TO INSURE PROPER CREDIT REFURN THIS PORTION WITH YOUR PAYMENT
BILLING DAlE
i 04/26/88
C900O
' ACCOUNT NO.
AMOUNT OF PAYMENT
$
DATh
3/29/88 4/11/88
REFERENCZ
3977
PREVIOUS BALANCE
$IIm
CHARGES
33.79
PAYMENTS
210.35
277.83
CREDITS
FINANC! CIIAIGE COMPU1TD ON $
C9500()
CURRENT
3.79
gNG
DAYS
67.28
04/26MB
O DAYS
FINANCE CHARGE
$
NEWBALANCE $
904-DAYS
ACCUM. Fl
101.07
A FINANCE CHARGE isconputed al the porodic rata of
1 50 % per month wh ch son ANNUAL PER
CENTAGERATFOF 18.0 %onthafirsl$ 500.00
1
%permonlhwhIchisonANNUAL
PERCENTAGE RATE OF 12 0 Yo will be chorgod on IbaI porlion of the balance in excess of $
500 00
A rnjn(rnurr FINANCE CHARGE of .30 cwillbeoppliedonpcstduebaloncesaflessthan$ 33.34
C
The FINANCE CHARGE is computed on he basis of explonoflon (A) Nol ApIicobIe o finonce charge has been computed. (8) Miusted Balance The previous bolonce isodlustedby subtroc,ing paymenisond credils. (L) Avera9e Daily Enlonco the previous
balance Is adjusled on a daily basis by subtraclrng poyments and credits offer excluding unpaid finonce chorgas. The sum of lheze dait
bolances dMded by lhe,,number of doys in he billing period is the Avoroge Dolly Balance. To avoid oddilionol FINANC CHARGES, pay Ihe NEW BALANCE before the billing date nexi month.
VAIL HARDWARE
S PLAXNFIELD
NJ 07080
NOTICE: Soc reverse side for imporlont Information.
CHARGES, RETURNS AND PAYMENTS PROCESSED AFTER THE BILLING DATE WILL APPEAR ON YOUR NEXT STATEMENT.
LEHMAN 00922
STATEMEN:
ACETYLENE SUPPLY COMPANY
:i!?0: p..jj:W000BRIDGE, N J (201) 634-7500 BRONX, Nv (212) 325 7690 WOODDRTDGE,:. MU C/O9t3
DrACIIIISfS,rJs5T ........
. IFtHA11ON 4N0ENCLZSSE WJIW1' RD.IITTMQC
CYPRUS IP4DtST MINERALS
1 NEIUCHEN ,& HA14XtH ROAD:.
-1
::JSCUTH PLAINFIELD:,;r4. a.
ACCOUNT NO.
DATE .
TERMS
PAGE
:
co .
04/3O/E3
NET
1
INVC)'NC.
DATE
J CHABI3ES
CJ1EDITS
*19275 O/o3/8S
t5
122042 03/16/88 .;. 3S.5O
123444 04/07/SB 04/27/SG ...
2206,'0:f4l
.::33; s( ..... .... . .
.
't204R 02/29/SB St2468R 03/31/88 VUt6P6R .94/38::
............:.
:j.aa 20
21.20
vo
aL.20
...
c-:, eN:.
DAI.At4C
.00 20.04
46. So 46 so 6a.00
99.20
ACCOUNT NO.
1.. lIi600.
.:
: ...123444 .
t246BR . ti2626R
...:.
DATE
04/SOlOS
MOUNT
20.04 26.76 21.20 23.20
PLEASE PAY
.,TI4IS.
AMOUNT
.. ... . .
.
.
..
SDDAYS
tODAYS
RDUT
TDIJE
00
... 00 -..
00 .
.. .-8. 920
0920 .
....
:WHNK YOU OHYUUH PATMENT- PAYMEN1' HCEIVEO AFTER MQNTHND WILLAPPEAR ON NEXT STATEMEh&T,
..
NETDUE
8920
.
LEHMAN 00923
F
STATEMENT g
M
BUY-RITE AUTO PARTS 230 HAMILTON BLVD. SD. PLFD. N- J. 07080
20 i-756-7696
T
CYPRUS IND. MINERALS CO. 651 METUCHEN RD.
SO. PLAINFIELD N.J. 07080
AS OF:
03/02/88
PAGE
ACIMT NO.
C2100
BUY-RITE AUTO PART
AS 0F
03/02/09
CYPRUS IND. MINERALS CO
ACCOUMI NO.
C2i00
REFERENCE
CUSTOMER REFERENCE
REFERENCE DATE CODE
DEBIT
CREDIT
I
********** *************** t*********
TAKE ABQANTAGE OF OUR PROMPT PAYMENT JISC IUNT. PAY HE
*
CURRENT BALANCE WITHIN 10 )AYS OF RECEIPT CF STATEMENT AND *
TAKE 27. OFF THE CURRENT BA_ANCE WHEN 2AYING. PLEASE DIRECT *
ANY QUE3TIONS TO ACCOUNTS RECEIVABLE, 756-7698.
*
*********** *** *********************
REFERENCE
AMOUNT
'REVIOUS BALANCE 2359 THANK YOU
04/08/38 P
417.02
-PRE..BAL--
379.53
2359
41L7.92
379.53
* YOUR ACCOUNT IS OVER 30 DAYS PAST DUE THERE WILL BE A 1-1/fl SERVICE CHARGE
CODE
A - Adjusimont
0 - Discount
- Invoice
C - Crodh Mono F - Dated Billing P - Payment
2% iO DAYS/NET 20
TERMS
CUERENT
.00
31-60 38.29
20.29
NEW PM AFJCF
PLEASE SUBMIT THIS STUB WITH YOUR REMITTANCE
38.29
NEW SALANCE
LEHMAN 00924
Dan I or- ci tcpc tSne
4Th .tQ1IN STREET
I'EJCHEN, Kr 0B40
-
FiJ)JiPIAi._ MI'IERp.I.I.: (.3
T.ic.l L:.CA0
V f.iIi1.r:, .,
r) fl:1 ,j
Tel/(201) 549-6898 Tei (2.01) 549-6S13 2. -51 -415/000
1
DATE
02,08. GS 02. 17.88
TYPE
REFERENCE
20476 G 50913
STATUS
PLEASE RETURN ThIS COPY WITH YOUR REMITTANCE
DEBIT
CREDIT
BALANCE
27.50
106.34
t&r v'"
Jtbtq--St
C._4
%k'y1g1I
I
t
OVER 90 DAYS
OVER 60 DAYS
tEASE RETURN 'UPLICATEDjjT.J-i PAYMENT, THANK YOU
LEHMAN 00925
COMPMY Cyprus Industrial Minerals
/
LOCATION #29 South Plainfield, NJ..
DATE
4 Date
_ua* Batch Invoice
_sae
INVOICE TRANSMITTAL
-7Paqe
of
Invoice
. _._...L_Nutr
Invoice - P..Q..
&A.
Amount
Numb4 Number
/c- si4IJj
Arfl.c-.-- 6/.75
7c
--H
l542t JgZcJ9
-4 3/7/S '71 SoS
/2CY 2-S.7
0yoS 76-
797J
___oco71 Sy.7r
oJ/7? i-
f /o-SO
/0-3d-
jo-fl
mese columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessinq Locations Only.
Received and Inventoried AI4C-DENVER, Co.
oc-oO/iur.4.t4
4ot.jfn'a#.
1'
GAPS - Uatch Header Recard (80 Column Card Recard)
4
/c/Prepared by
Input
Company Source Code Location
Oatch Serial
-
I//I2 3 4 5 6 7J 81 9 1O,I1I2 13
f//f
II
II
Bus Date
Man Yr
Processing Data
Hon Day Yr
Batch Total Amount
Botch Card Count.
4115 16 17116 I92O 21 22p2324,25,2Gi2?2$,29j3Op3l32133 34 351361373813c
II
1
II
I 19
III
Q'l
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LEHMAN 00927
!jo.4c.\ PJVNjfltL
z2--JCe*fJ#4
H40
1'
CAPS - I3atch Header Record (80 Column Card Record)
1 Prepared by
/co'3L-
Input
Conpany Source Cads LocatIon
Bus Date
Processing Date
Satch Total Amount
Batch Card Count
Batch Serial
Mon Yr lion Day Yr
I 23
4S6
I//I
t 8 9 lOIil2 13 l4j15 16 l7lO 19,20 21 22i23i24i25t26i27j28i29i30j31i32i33 34 35136i37i38i39
//// - /
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II
I
I
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II
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Form 12-1003 (1-87)
, p-s7y.g'
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N0) ) 0tO 'L3ii 0 0 CD
0'C0)NC) )
0
+
14.2 I
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LEHMAN 00928
COMflNy Cyprus Industrial Minerals
WCAflo #29 SOuth PjajnfjeJd N.L
DATE
INVOIcE TRMISMITThL
Page / of /
l)ate
* tch Invoice
Accepted
Number Date
/
Vendor
3 V/v a'S
7' 1S
S V/i/U'
7 x4M ti3
5. p,4ftt ncI6r
/0
I,
cPSC$6
C4v4g
Invoice Number
InvOice Amount
S
2-JO
I
7t2-(
2l-
3/33
gyoflt" cV,'9
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C,
Received and Inventoried NC-DENVER,
Cyprus Minerals Company
,Phone or Routing Memo
t6.tSO(&84)
To (print all names legibly)
J;I
Dale 01Ite '! I
1 Location (I not cal)
p
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S
mrs
+
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or Your Inlormator,
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i'd
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ExtensIon
LEHMAN 00930
4
Cyprus Industrial Minerals Company
651 Ntuchen Road South PlaIntield, NJ. 07080 Telephone (201) 754-4880
1WX 710-997-9528
0I 00
c_) _>
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MODEL OR
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TROUE REPORTED
. 71MOjE -.
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DATE RWEIVED
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127/74
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ppROVE0 FOR P
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COMPANY CODE
IIM1I
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COST CcJER
PZC CODES MCUNT
PostItroutlng request pad 7864
ROUTING - REQUEST
Please
LI] READ
LII HANDLE
;12..
APPROVE and
eas_ jtIt4 t c74(ci.
FORWARD
LII RETURN
LII KEEP OR DISCARD 04.vFokh )OV7,,
REVIEW WITH M C s-Q5/34
Dale 6
From
t-'t'( ABLE
CYPRUS
LEHMAN 00931
A
!,*.-lt\ JUMba.
t
CAPS - Batch Header Record (80 Column Card Record)
Prepared by
1
lc!put
Company Source Code Location
Bus. Date
Processing - Date
Batch Total Miount
Batch Care Count
Batch Serial
Mon Yr Mon Day Yr
2 3 I 4 5 6 7 8, 9 iOii,i2 13 l4 iS 16 1718 i92O 21 22123;24125I26,27128,29l30,31,32133 34 35136137138139
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LEHMAN 00932
COMPANY Cyprus Industrial Minerals LOCATION #29_South Plainfield, N.J.
INVOIcE TRANSMITTAL
DATE _J/zAM
Page /
of '2.-
a
Date
* Batch
Invoice
Accegted
Number Date
Vendor
o3,tt
/ 54/4
9t- /2/7_
. C1LflM,
$s.s.'
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Invoice Number
Qo
/1S7
Invoice Zmount
oi6?'
77--?
fl c'Co&00%-z{
JQU97 -,oO
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Number Number
9C)
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Received and Inventoried MIC-DENVER, CO.
COMPANY Cyprus Industrial Minerals LOCATION #29 South Plainfield, N.J.
DATB
INVOICE rEANSMITTa
V
Par
of
Date Accepted
* Batch Invoice Number Date
Vendor
It _____
'S
1'IW
44-4c<. .S&A2ktI
ors
y,gq- _e__c_r_c___
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Invoice Number
Invoice Amount
s?/3 J/rfrs-
2?/'7& Yo.4 //72-c'r /7.S
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Lo4in-c r4/J37 s7-;
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Number Number
:
/9.36
c 2r g
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These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
Received and Inventoried NC-DENVER, CO.
cl_ccto.4c.L Jua.t
2-
34LoCa4.
t
CAPS Batch Header Record (80 Column Card Record)
Prepared by /c,3 (_
Input
Company Source
Code Locition
Bus. Dote
Processing Dato
Batch Total Amount
Batch Cara Count
Batch Serial
Mon Yr Mon Day Yr
I,,,I 2 3 i 4 5 6 7 81 9 lOI1l2 13 I4l5 16 I7I8 l92O 21 22j23p24252&i2li2S29i3Oj3li32t33 34 3536373839
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LEHMAN 00935
COMPANY Cyprus Industrial Minerals
LOCATION #29 Saith Plainfield, N..J..
DATE
INVOIcE TRANSMITTAl.
/ /Page of
Date Accepted
/
-I--
5
Y
c
6
* Batch Invoice Number Date
2-4-
__
Vendor
v4
It
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7
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Number
Tnvdice
Amount
r
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02-z-7jr Q.75_
/7 701
-5
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Number Number
ipo7,ro-3Q/j zofrc4
5c-72_
7c- 7
-
'1/6/L0(9o--6f33l2v'(3-,4i'.oc)i
These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only..
Received and Inventoried AMC-DENVER, C0
Nur4.r o2--- 00/
t
CAPS - Batch Header Record (80 Column Card Record)
'4
Input
Conpany Source Code Location
Bus Data
Processing Date
Batch Serial
Mon Yr Mon Day 'Yr
2 3 4 56
ai 9 101Iil2 13 14l5 16 17118 I9j2O 21
i
T,///?l"li'
I
II
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t
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Batch Total Mount :
. ..
. Batch. Cacd countt:.
34 3S136137,389
11111 lti.l7I'iS/lO liii?.
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aCCi.:-Goo Cao oaoCaJCain J0'-ff0io0tGc\hiU0n ir0tf0l C0tDd0I,f20ltU-0iin0I'i40UWi0Ni
tC-i4,.in.4r.riNCN'JC'JNth UIn iUi7Ni.it\fDl ,rJtCLAONtC-r-Qtn'cO'J-0N.--N'-to<
4
LEHMAN 00937
COMPMfl Cyprus Industrial Minerals LOCATION #29 South Plainfield, N.3
DATE
INVOICE TRANSMITTAL
/Page of
Date Accepted
* Batch
Number
-LInvoice I Date
Vendor
4t DtFODtb c
__ OS
.y?/ce' eu2,JLLZT&
r
__
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tThese columns are to be used by Corporate Headquarter sand Accounts Payable Teleprocessing Locations Only.
Invoice
Number
0i7
invoice
Amount
P;O.
B.A.
Number Nuaber
5177C 01
/0-3'
o/jq$( 23?/
/( (, ra6-?Y,971C
SZ?27 /JO
js 21-'
/503'
coj. .
gry >
Of??
o-7' /otY(
/c767
Received and Inventoried
NC-DENVER, CO
COMPANY Cyprus Industrial Minerals
LOCATION #29_South Plainfield, N.J.
INVOICE TRMSMITPAL
Page
Date Accepted
* Batch Invoice
N'nber Date
Vendor
/ _____
.1
fi'i 4,a
p-1f3c
/ rSi
_________________
6q
Invoice Number
Invciice
Amount
C ,,c
/,fl/ fltoc
o33 44
I,I& /7e7 O3o-Zfl//i7(5'_3
P;O B.A. Number Number
/o_
7o. 9yO -
/Q-J'
r
mese columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Iacations Only.
Received and Inventoried
N4C-DENVER, CO.
tement
"
cEoricon .fleaun Service, ..-9nc.
55 STATE HIGHWAY 36 KEYI'ORT, N.J. 07755
TaEpnonE (201) 787-4131
dATE If CJVOICE NO.
CHARGES
CREDITS
/4/ PREVIOUS BALANCE
S1q/o17
f/ 4'. 9 52'
*4/?-A53oW/' '4..
/4/5Z'
/4 -
'J
BALANCE
BALANCE DUE
Sb
LEHMAN 00940
Statement
o&rjcon .11sfin Service, inc.
55 STAn HIGHWAY 6
KEYPORr, N.J. 07755
Tazpuowt (201) 787-4131
'I
-cir
O-n----i-
iitOAATE'
(I
INVOICE NO.
/9
w'47
114';-
o// 47
4k c)/4/'
/ c(Ivg-4 fleM}
CHARGES
CREDITS
BALANCE
PREVIOUS BALANCE
5-/i -
(2
/4/31) I-'
BALANCE DUE ( ,gC )7i
LEHMAN 00941
MONtHLY TIN VOICE
V AT&T CENTRAL, NJ (AT&T) 00518 120 CENTENNIAL AVE H.P 1 PISCATAWAY, NJ. 0aa54
FEB 25 1988
CYPRUS IND MINERALS CO
DIV-CYPRUS MINES CORP
P 0 BOX 3299
ENGLEWOOD
CO 80155
a
AT&T
FEB 29 1988
Account NLIT1bOC ooMT54dAYABLE
Invoice Numbefl 8090421826
Invoice Date: 02-04-88
For biUing inquiries (800)64-345o To waco an ordor (800)247-7000
= New Charges
Lease art Rentais 02-04 through 03-03: Purchases: One-lime and Partial Charge&Credt
Totil New Charget
Federal Excise Tax: State and Local Taxes: Total Taxes on New Charges:
Balance Brought Forward
BSn as of Last Monthly Invoice:
Addilionai Billing 01-05 through 02-03:
Payments Rec&ved:
Dale:
Amount:
01-19
$811.83
Net Adjustments
$79.74 $ 0.00 $ 0.00 $ 1.09 $ 0.00 Total New Charges and Taxes:
$80.83 $ 0.00
$80i3cR
$ 0.00
Bifiance Brought Forwarth
$79.74 $ 1.09
$8t831
$0.00
Remittance Amount
Total Payable Upon Receipt
:c,oY
pAYMWT B'!
MAIN I'RIM SU
aci aw
To insure proper crmdft, please detach this portion and return with remittance.
a
Remittance Document
==- CYPRUS Wit) MINB%AIS CO DIV-CYPRUS MNS CORP P000X3299
ENGLEWOOD
CO 80155
== Address Conectiom ==
Please remit payrnenis to
AT&T
P.O. BOX 210 NEWARK. NJ 07101-0210
Bmnch Office: GDEPIBNXI Telephone Number (800)624-3450 Account Ntnben 0010-2054342 Invoice Numbec 8090421626
Invoice Date: 02-0448
Amount 0u0
Amount En8oset
00000000 00102064342 8090421826 880305 0000008063
LEHMAN 00942
a
GASES INC.
1100 IlARRISOtI AyE; KEARNY, N.J. 07029 (201) 996q800/1 14 EGEL AVE. MIDDLESEX, N.J. 08840. (201) 469-5515
nriroPLEASI
11(}& AO? tWL :t[Mxy, K..!. O7O2
1!
r
To
CYPRUS MINERALS CD 651 METUCHEN RD * SQ PLAIWIELD
L N J 07080
1
ACCOUNTNO.
STATEMEPJTDATE
oiiaiise
PAYMENIE RECEIVED AFTER THIS DATE WILL APPEAR ON YOUR NEXT STATEMENT
S S
DATE
11/24/97 11/24/07
11/30/67 12/Z3/B7 12/Z3/97 12/31/97 01/13/98 01/10/89 01/27/88 01/31/as 01/04/98
REFERENCE
590719 590795 - 592177 H 594097 594212 - 595969 H 596497 596729 597762 599549 H 7906
CHARGES
115:52 45.69 40.28 \
22. 72
ao. Is /
36.25/
26.45
1620
241. 15
1"36.25
CREDITS
F'
3,//s ek. "//
161.21- P
S
ft
I .1,
0
/ &44L &4&
code,-
' 1,
P"."'
988 ABLE
CURRENT
aQo. 05
30 DAYS PAST DUE
99. 15
60 DAYS PAST DUE
40. 29
90 DAYS PAST DUE
120 DAYS5 OVER
I
TOTAL AMa U NT D liE
449. 48
LEHMAN 00943
BELL AThANTIC TRICUN LEASING CORPORATION
95 N ROIJTC 17 SOUTH
PARAMUS. NJ 0762
Febvuary 16, 1588
Cyprus Indust Minerals
651 tletuc hen Rd
South Plainfield, NJ 07080
Attention: Accounts Payable
Gentlpmem------
--
Re: Equipment Lease *:2006038
The key to having credit available is a good payment record. We would like to remind you the terms of our Lease contract call for payments to be received by us on the due date.
Your check in the amount of 5117. 53 covering our invoice due 02(09(88 has not been received. Action is required today. please send your check in the amount of $117.53
Verg truly yours
Nina Lindsey
Credit and Collections Department 201-599-9520 Extension 539
FEB 251988 ACtTS. PlAYABLE
-SjIM?tO
Car
c; Lkbmttio);
('-7.53
+ i26.o
n- --- --------a---a-------a- a-- - -
LEHMAN 00944
-r
r
CLIENT:
INVOICE NO.1 934.55
ctoricon ifleating Service, inc.
55 STATE NrczqwAy 36 KF.YPORT, N.J. 07735 TELEPHONE (201) 787-4151
DATE:
ATTN.:
DATE
TEST Na
SJI4 4_ -
r /1
SPES
TEST
rDfl
AMOUNT
".
'I-
9fl8ACfl',1. It;PvAoL
TOTAL CMARES DUE
ALL PAYMENTS ARE DUE UPON RECEIPT OP 4W VOICE THANK YOU
LEHMAN 00945
t. PSEG The Energy People
STATEMENT
651 METUCHEM RD
S PLAINFIELD NJ
07080
52 518 950 9 7
IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 405
S PLAINFIELD NJ
07080
MaR R$
DAlE
KILOWATTS
RATE IPIT
KILOWATT HRS
BLOCK
RATE TI1ERMS
BLOCK
DISTRICT AM0UHT
108.0 aN-PEAK
INTERMED 344.0 OFF-PEAK
8.170000
1.060000
ON-PEAK INTERMED OFF-PEAK
ENERGY ADJUSTMENT
SERVICE CHARGE
4800 30000
.090090 .058480
SUB-TOTAL SUB-TOTAL
882.36
364.64 1,247.00
432.43
1,754.40
1,007.84
2,425.99 400.00
TOT KWH KW CONSTANT
34800
200 .000
TOTAL
S2,825-99
LEHMAN 00946
!7PSIG The Energy People
STATEMENT
651 METUCHEN RD S PLAINFIELD NJ
07080
52 518 950 9 7
IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 405
S PLAINFIELD NJ
07080
MAR 88
IDAlE
KILOWATTS
j
RATE LPLT
KILOWATT HAS
BLOCK
RATE TI4ERMS
COPY
PLAINFIELD
DISTRICT
BLOCK
AMOUNT
108.0 ONPEAK
INTERMED 344.0 OFFPEAK
8.170000 1.060000
ONPEAK
INTERMED
OFFPEAK
ENERGY ADJUSTMENT
SERVICE CHARGE
4800 30000
.090090 .058480
SUBTOTAL SUBTOTAL
882.36
364.64 1,247.00
- 432.43
1,754.40
1.007.84
2,425.99 400.00
TOT KWH KW CONSTANT
34800 200.000
TOTAL
$2,825.99
LEHMAN 00947
!j.clz MvMa.
J
t
CAPS - Batch Header Record (80 Column Card Record)
Prepared by
4
4
Date
Input
Company Source Code Location
Bus - Processing
Date
Date
Batch Total Amount
Batch Card Count
Batch Serial
Mon Yr Mon Day Yr
I 2 3 4 5 6 7 8 9 101I12 13 14115 16 1718 l92O 21 22i23i24i25i26t27r28t29i30i3lr32t33 34 35136137138,39
III//////III Ii II 11111111111 JIllI I
III
0I
II
tt
t
,C
1
Form 12-1003 (I-B?)
C
-
LEHMAN 00948
.4c%- tjw,M
CAPS - Catch Header Record (80 Column Card Record)
Prepared by
Input
Cowpany Source Code Location
Bus. Date
Processing Date
Botch Serial
Mon Yr l4on Day Yr
2 3 4 567
9 10111,12 13 14, IS 16 17 t8 I9i20 21
I//I 1
oOil 8
t
N1.4.... ,C tNflIC.I1 3 7
t
Form 12-1003 (1-87)
Batbh Total Amount 31132,33 3
Batch Care Count
I
II I
LEHMAN 00949
COMPANY Cyprus Industrial Minerals LOCATION #29 south Piainfieid, N.J..
DATE
INvoIct T4SMTTThT2
Page
Date
* Batch
Acceptedj
Number
___of-cc?
Invoice Date
/ c-r
Vendor
vrS
I
- 2-/fr? Viq/t
/ 4 n. m
4ft /c"Af
1/ >
22'/7 ,'?F
eyrc/ ,'4 4 C' S Z','/k LieoS'
//7/7
/A/$r. aU/7-&
"7/56
tt1itj7I-
These columns are to used by Corpor,re Headquarters
and Accounts Payable Teleprocessing Locations Only.
z
00
CD
U0I
Invoice Ntntber
',c30Yc
InvOice Mtount
/y.o!. /1O
/.(41
bflsct c4.oV
So/.
774 724c
-?-oy?o?gt ' c
o.clWoif'/. ,Q4.754
3'/3/f 7 '7/. ,f 0/3 4/f'2-2O
3oY? /7.
/P22S
/sic9y
7': /
:o.
i
Number Number
/QTLJL_
/0-3%
/o-?t
3o9 Y9FJ
30 7 ,Q / (
/o-3t
Received and Inventoried NC-DENVER, CO.
COMPAJW Cyprus Industrial Minerals LOCATION #29 South Plainfietd, N3-
DATE
INVOIcE riwisaina
i/i /W
Page / of
Date
* Batch
Accepted
Number
o/-aol
Invoice
4_Date
vendor
ct
6cfj7fla /S'IA
Invoice1 Invoice
- Number
Amount
2f/3
Nimiber Number
H
,'cat9._Y7-/t7 ( -
67o 2-C z-ftr Y-?-C
o'// neat
41I11soY/si'_'-- j -
o/ozW 3/vz-
r-
jo5t 795a
J179&" gj0c 2ir'5 /0-76
? flJ7QLJ
io-Jd
r I'A oh cfTccrJtcvrG7L_ 47'?Ya'? - hi
H /c7,C?
// /
I
1
I
1
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'
co2o*e'H'eadquarters
and Accounts Payable Teleprocessing Locations Only-
z (I
00
-CUaDI
fi - ,. 'c J
1/9375-' T/
7f7P00 2/.rc?
/0 -
j /&-O
Received and Inventoried ARC-DENVER, CO.
r.
La t._+ib a
at
CAPS - Batch Header Record (80 Column Card Record)
/rotPrepared by
1
Input Batch Serial
l 23
4
56
4 II,, I//I
I
Company Source Code Location
Bus. Date
Processing Date
Batch Total Amount
Mon Yr Mon Day Yr
7 Sj 9 1011,l2 13 14I5 16 17118 19,2021 22,23i24i25i26i2?i28j29i30,31,32j33 34
oi8' I
11111I I I
I
Batch Card Count
-
35i36i3?3B3Q
1
t 1'
a
Form 12-1003 (I-Si)
ii1
u/act- 7,783.23
LEHMAN 00952
conpiuqy Cyprus Industrial Minerals
LOCATION #29_South Plainfield, N.3-
DATE
INVOICE TRANEMITrAL
/Page of
h
* Date
Accepted
* Batch
Number
Invoice Date
5'
-/9 d
Vendor
s tR-t SuPt
urS
____
Invoice Number
i/9''
.2_/W
Invoice ZUnount
&78'
'7777
//7cJ
U- fI
I
Number Number
/0
ooJv- /'tcSDo
/0
,thfl'. 1c
,w-?O
5z(nezfI3
SoS
,3o3 2wca
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<P.
1/9' 2'
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t-< c
rc2
4c
7zn7'i& tL4-
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2oA/vD//Wo- ,
,?c2-
/KL967'
//cJY/ ?d-7t
/0 '
cc-q7.9-
/O?/
tmese columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing locations Only-
Received and Inventoried
AMC-DEWER, CO -
COMPANY Cyprus Industrial Minerals LOCATION 429 South Plainfield, NJ.
DATE
INVOICE TBANSMITThL
Page
of
Date
* Batch Invoice
Accepted
Number
Date I
1 ..
Vendor
Invoice Number
O
InvOice lamount
Ytso
P.M.
r
Number Numbe__
-/0
4
C
Tbese columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only -
3
f 771i73 Received and Inventoried l%IC-DENVER, CO.
JorcOOiO ,ctJ-a77
gocf000S' IZCCGO L.
Cyprus Minerai.s Company and Subsidiary Companies
Bullitin No. Effective
50
5/1/85
Chart of Accounts
COST OF SPIES
Codlnq Requireisents
Sub Account
friMain
Mat.
Sec Anal
Cost Center Jdent
t
y
Special Codes Required Jopt.
Mill Expense-Cu'! Talc & Clay
Milling Crude-Used Labor-Milling Operations Labor-Quality Assurance Labor-Travel Time Labor-Maintenance & Repairs Benefit Plans and Payroll Taxes Bonuses and Incentive Comp. Miscellaneous Freight Safety and Health Expense-Labor Safety and Health ExpenseEducation Labor Safety and Health Expense-Other Sample AnalysIs-Outside Maintenance and Repairs-Outside Repair Parts Employee Special Benefits Small Tools Permits and Licenses flemurrage Electric Power Fuel & Water Equipment Rentals Short-term Long-term Supplies-Bags Supplies-Packing Materials Supplies-Chemicals Supplies-Laboratory Supplies-Other Equipment-Fuel Equipment-Lubrication Other Direct Charges Charges from Other Operations Loaned Employees Labor-Milling Operations Benefit Plans and Payroll Taxes Educational Assistance Travel Entertainment
9275
10
*5 10
11
- 13 14 15 17
20
21
SLIC Fac
22 24 34 35 36 38 46 60 65 67 68 69
71
_-_. 72
74 75 76 80 81 95 97
1
2
1
10
15 18 62 64
35 35 35 35
35 35 35 35 35
35 35
Other
95
ron 26-000 (4-85)
LEHMAN 00955
Cyprus Minerals Company and Subsidiary Companies
Bulletin No. EfFective
71
2/1/87
COST OF SALES
-
Chart of Accounts
Codlnq Requiresents
Sub Account
Cast
Main Pri
Met.
Sec An51. Center Ident.
t y
Required Opt.
Milling Expense-Cm Talc & ClayCont'd
Travel Entertainment Other Charges to Other Companies
1The following Primary Subaccounts are authorized for use by the Clay Division:
#1 Mill 112 Mill
#3 Hill
Bagging Facility Bulk Loading Facility
Mine Overhead sunznary-coai Operations
Clearings from Memorandum Account
9275
SLIC Fac
62 64 95 98
9276
12 14 16 18
20
100
SLIt Mine
Form 26-1000 (6-85)
LEHMAN 00956
'I
i
k
Cyprus Minerals Company
UuIIetln No
1
and Subsidiary Companies
Effective
2/1/87
COST OF SALES
Chart of Accounts
Acct
Coding Requirements
Sub Account
Cost
Pd. Sec. AnaL Center
Ident
t y
Codes Required Opt.
Milling Exp.-CIM Talc & Clay-Cont'd
Charges to Other Operations General Milling (Fixed Costs)
Labor-Salaried Benefit Plans and Payroll Taxes Educational Assistance Telecomm. -Radio/Microwave Telecommunications-Voice Telecommunications-Data Consultants Fees
Other Ex-Employees Consultants Reimbursable Exp. Outside Services-Other Agency Fees Other Permits and Licenses Employee Expense-Travel Travel Heals All Other Travel Costs Employee Expense-Entertainment Office Equipment Rent Short-term Long-term Rent-Premises Short-term Long-term Office supplies Contributions Community Service
Youth Health Education Culture and Art Civic and Community Other I1entherships and DuesIndividual Employees Industry-Related Organizations Professional Organizations Training and Development Freight Other Direct Charges Charges from Other Companies Loaned Employees Labor-Salaried
Ienpfit P1anA Pnvrnll Tpe
Form 26-i000 (6-85)
)275
98 95
10 15 18
30 32 33 50
SLIC Fac
1
2 52 55
S 10 60 62
&
1
2
54 69
1
2 70
1
2 72 82
1
2 3
14
5
6 9
83
1
3 87
95 97
10
2 2
7 7
2,4
2,3,4
LEHMAN 00957
Form W -9
iOciooer 1963)
Department ot me treasure inierr,ai Revenue Service
Payer's Request for Taxpayer Identification Number
I Name as shown on account (if loint account. aiso give Joint owners name)
Atioress
C
a
I Cit1 State anti ZIP coat
List account numoer(s) nere (See Iristiuctions) b'
PART 1.Taxpayer Identification Number
PART 11.Backup Withholding On Accounts Opened After
12/31/83
Enter the taxpayer identification number in the aporoortate oox. For most individual taxpayers, mis is me social Security nilmOer.
Note:!! the account is rn more than one name. see the cnart on page 2 for guideunes on which lumoer to give me Payer
SOCIal a.curity number
OR i.ntflic.t,on numb.,
Check the box if you
are NOT subject to backup wrthholding under the proyisions of section 340&(aXIXC) of tne Interilal Reyenue
Code
(See Highlight below.)
CertificationUnder tne penalties of perjury. I cettfy that the information provided on teis torm is true. correct, and Complete.
signature P..
Date
Instructions (Secrran references are to trw inrernaiRevenue Ccde.)
Highlight for Interest or Dividend Accounts Opened After
12/31/03Backup Withholding
Payments of interest, Dividends, and Patronage Dividends
Accounts Opened Before January 1, 1984
You may oe notilieti that yw are sno1ect to oackuu wifnhOlding under section 3406lag I )(C) Qecause you nave underreoorted interest or dyitienos or rou were reouireo ro DIM faoeo to He a return wn,cn wouid nayt inciutlea a reoonaoie interest or oivOCnti oayment If you naye NOT oeen so notilieo cneck tne oo 'n PART ii Note: Backup withnoldlngmay aoo'y to eils:ing accounts as weu as accounts ooened after Cjecentber 3!. 1963 CautIon: mere are otner situations where you may oe subject to bacfcuo witnnoiti'ng Piease read tne nstructions oetow carefully
Purpose at Farm
To certily that the taioayer identification number is correct to, accoun:s ooenea before January . 1984. f,ii Out your name anti adoress. enter your account numoer(s) (ii aooiicablel. complete Part I. sign and otte tne form and return it to tne oayer.
Accounts OpenedAfter Dec.mber 31. 1913
To certify tnat the taxoaver icentification numoer is correct anti thai you are not subiect to oac.uo witnndlaing unoer section 34O6(a)( I )tC for accounts ooened after Oecemoer 31,1983. fili out your name ao abaress ente' your account numoerts) (if appiicaole), comolete Pans I and ii, sign anD date the form and return it fo tne oayer
Use ln,s fOrm 10 reoon the taxpayer itienfitication numoer (TIN) of tne
recordowneroftneaccounliothebayertor o,oer) Beg.nningjanuary 1,1984. payers mustgeneraliy withhold 20% of
tacabie interest divitiend. anD certain otner oayments ii you tan to furnisn oayers with tne corredt taioayer idenlilication numoer (tnis is reterred to as oac%uo wiinnoloing) or most indiyidual taioayers. inc taxoayer .penh,Jrcal,on numoei is the social security numoer
To orevent oac.uo withhoioing on tnese payments, be sure to notify oayers 01 tne correci taipayer inenidication number and. tor accounts you
ooen alter C,ecemoer 31. ) 983. orooerli certify tnat you are not subject to oackup witnnoldirtg unoer section 34Obla)( l)(C)
if you are suoject to oac.uo withnotding and are merely Providing your correct taxoayer identification number to the payer. liii out your name adaress, enter your account number(s) (it aoolicaoie). anti comnpiete Pan I
Other Payments
if iou are merety oroytding your correct taaoayer identification numoer to Inc oayer for oayments otner tnan interest. diyioends, and oalronage diyidends, you need not sign tnis form. nh out your name and addiess. enter your account number(s) (if aopucaoie). comolete Part lana return the form to tne oayer
You may use this form ro certify (nat the taxpayer identification number you are g'ving Inc oayer is correct and. ior accounts ooeneti atter December 31. 1983. tnat you are not subiect to backuo wittinolding
Ii tne Payer Orayities a difrerent torm tnan Form W.9 to reauest tne taioa,er Qentiiication numoei please use ii
Backup Withholding
you are suoiect to oackup withnoldrng if Ut iou tail to turnisn your taipayer aentitication number to tne oayer, OR
; 1 pie internai Revenue Service notiipes the oaytr tnat you furnished an ,ncorrec: taioaypr ioenlification numoer. OR
3i O.j are nor'I,eO tnat you are suorect to oackuo witnhoiding (under secro' 's4Ota)( 1 )tCfl. OR
14) for an inierest or oiyioena account ooenea after December 31. 1963 ou Ian to cen'iy to tne oayer tnat you are not suoiect to oacituo vunrxnioing unor (3) aoove, or tail to certity your ta*p'ayer ioent.tication numb p
br p.vrpflrt nip," man inleresl or nwidends. you are subject to oackuo
-" ixroio'p oriv ii Jm,r( ,) aOove a ocir,,',
tSp t"e section nn tne oat.. fitieci iayees Esemot troni Backup w,tnnoinirtr
Account Numbers
it you naye more tnan one account witn the same Payer (for eaampie. a sayings account anti a certifrcate ci deposit ar the same Dank). he Oayer may request a separate Form W'9 for each account oeoenoirig on now tne oayers recOras are keot
What Number to Give the Payer
GIye tne payer tne sociai security numoer or emoioyei ioentilication nurnoer oi tne recoro owner of tne account If tne account oeiongs to yos. as an .ndiyiduat. giye your socialsecurrty numoer If the account is in more tnan one name or is not in tne name of tne actuai owne',see tne cnaml on oage 2 for guiaeiines on wnich numoer to report
Obtaining a Number.
If you aUnt naye a taioayer iaerttulicatibn number Or you tion .i know VOL, numoer, oota'n Form 555. Aooiication toe a Sociai Security Numoe: arc. or Form 554. Aoplicafion for mpioyer Identification Numb,,, at spe ioco office of Inc Sociai Securiiy Aaministraiion or tne Internal Fievertue horvice anti aooiy br a numoer Write 'aooued ioi' in Part i in oiace of you' numbe, Wnen you get a numoer, suomit a new Form w Ymo ne pave'
(Give this term to the payer, not ro the Internal Revenue Service)
bun W:9 C' B"
LEHMAN 00958
S0It} 5ltI
;i tC. Hitig: or
LI:IIIciLyI'%ItcIttI:fld
19131i 5ctirI:iidC'o:;c
.e;;htLtinI InvolC.Auio%iIC -( (flclucIiflL ,(cci3;IRr 1r tt. '/{U L
Charge To.
1.610- x :.,
:1F tj)C acLu$l1 iiiVOie cilliounC i. I' than sc:indnrd , crtdjt CU 92?I_YVtc
-. t nocessny.
It vI]%' JcLLR3I i(Ivc, ice. :IiujJtiL1 LprcuLLr LI;.in ,:c:iiid.Iccl, j cleijic Co 9?I-7 '(
I. (UCQ'. ti&y.
LEHMAN 00959
V
Cyprus Industrial Minerals Company
Division of Cyprus Minerals Company
March 9, 1987
Pat Bramlett, Cartersville, GA Phyllis Brantley, Sandersville, GA Gail Butler, Sylacauga, AL Beverly Daunt, Baton Rouge, LA Paula Davis, Cartersvilie, GA Carol Downey, South Plainfield, NJ Jack Ferrell, Waterville, ME Pat Jones, Three Forks, MT Janelle LaFavor, Alder, MT Linda Lawrence, Gleason, TN Jane Littlejohn, Smithland, KY Flora Meester, Grand Island, NE Nora Reeves, Alpine, AL Tern Wilkins, Yellowstone, FIT Desiree Williams, Los Angeles, CA Brenda Young, Aiken, SC
Correct Procedure for Submitting Invoices to Denver for Payment Coding:
The stamp provided by Denver must be used. Write the codes directly under the proper account headings, i.e.
Company Code 333
BA * 112233
Main Prim Sec Sp Analysis. Cost Center Spec Codes Amount
9275 010
- 31025300 - $L7.34
Be sure to get the correct signature for authorization. Always include the BAli, or the BA# request if coding an invoice for a new vendor.
BA*s:
Use correct BA*.
If no BA#, call the vendor for Federal Tax. ID# or SS* and include this
information with the invoice sent to Denver.
This is the
responsibility of the location, not Denver.
Invoices: 1. Highlight - Invoice * Due date or terms Amount due before taxes Tax amount (Total)
AC-Submlnv
CYPRUS
LEHMAN 00960
Freight amount Total Invoice wnount Remit to address and note if there are any changes 2. Staple small invoices to 8-1/2 x 11 paper. (One invoice only per page).
Send to Denver:
Alphabetize each batch.
Batches are to be sent at least three times/week.
INVOrCES.
00 NOT HOLD
Accrual of invoices at month end -
Any unpaid invoice of $500.00 or more at month end must be accrued. This would include:
Any invotce still in the p6ssesslon of the location on the fifth workday for an expense incurred in the prior month, and Any invoice in transit to Denver on the fifth workday.
If a location has in their possession, or knows of an in-transit, on the fifth workday, any. invoice over $500.00 for the previous month, the location must advise CAPS In Denver of the accrual, including proper coding, BA# and amount.
You have been doing a great job. Thank you for your cooperation. Let us know if you have any questions or suggestions.
1W
S.K. Noel Mail Code S160
SKN/btb
C.R. Andrews, Mail Code S162 R..J. Buettner, Mail Code S246
AC-Submlnv
LEHMAN 00961
February 16, 1985
DISTRIBUTION
Accounts Payable
The first of December, I distributed a procedure relating to the transmittal of accounts payable batches to Denver. For the most part this is working fine with the following exceptions:
Point 4 of the procedure referenced the sending of a copy of the monthly batch log, kept by the location, with the last batch of the month. For compliance to [nternal Audit findings and recommendations this item is required.
Since the Batch Header Record requires a batch total, an adding machine tape should be included in the batch. This will provide for faster troubleshooting if batch totals and computer totals don't agree. If you don't have an adding machine with a tape, please get one to use.
Fine tuning procedures is an on going process.
Your continued
cooperation is greatly appreciated in establishing and maintaining
proper controls. If you have any questions, please contact ne.
C.
C.R. Andrews, S218
CRA/ f j z
M.D. Aydt, 321C R.J. Buettner, S246 J.P. Close, Grand Island, NE T.F. Deems, Cartersville, GA G.R.M. Dugan, Three Forks, MT F.F. Hutchison, Sylacauga, AL J.M. Hooks, Sandersville, GA G.C. Jeske, Yellowstone, MT C.W. King, 5160 T.U. Landels, Gleason, TN M.d. Lorang, S250 d.W. Massari, Aiken, SC G.R. McCloskey, Smithland, KY R.G. Morris, Cartersville, GA T.C. Rhodes, S225 C. Ross, Cartersville, GA M.B. Toelle, Alder, MT O.P. Wren, Baton Rouge, LA
BA-Memo :31
LEHMAN 00962
DISTRIBUTION
K. Benson Baton Rouge LA P. Brant1ey Sandersvi11e GA J. Ceranowicz $155 R. Co1e $159 N. Davis A1pine AL
Downey S. P1ainfie1d NJ J. Fe1ger S249 N. Johnson Sy1acauga AL P. Jones Three Forks; MT J. LaFaver A1der MT L. Lawrence G1eason TN 3. Litt1ejohn Smith1and KY M. Mi11er Cartersvi11e GA F. Meester Grand Is1and NE M. Ricardo $155 C. Schwetz $149 L. Smiths Smith1and KY
Thompson. Watervi11e ME T. Wi1kjns Cameron MT
Young Aiken SC
BA-ActPay:2
-
LEHMAN 00963
Decentber 1, 1987 DISTRIBUTION
Accounts Payable Procedure
In response to an internal audit point relating to the control of invoice batches, a new procedure will be effective for December 1987
business. This procedure is necessary to insure receipt of all invoice batches by the Denver accounting staff.
Currently, certain locations include a "Batch Header Record" and/or an "Invoice Transmittal" with the invoices which are sent to Denver for processing. Starting with December's business, use the following guidelines:
With each group of invoices include a "Batch Header Record"
only. An invoice transmittal is not needed.
Using the attached form, fill out the fields indicated by the arrows. Leave the other fields blank.
Maintain a sequentially numbered batch log. The batch number should consist of a two (2) digit business month and a three (3) digit batch number. Some examples of this numbering system would
be:
3rd batch of February 15th batch of October
G2-003 10-015
Each location can maintain their batch u.imbiring logs independent of other locations.
At month-end, send a copy of the batch log with the last batch of invoices to be included in that business month.
S. Maintain the current procedure for accruals Of invoices received after the last batch has been sent but prior to the close of the business month.
If you have any questions or conments regarding this procedure, please feel free to call me at extension 5340.
Uif &L%t/ D ftnd,-nwc
C.
M.D. Aydt, 32].0 R.J. Buettner, S246 J.P. Close, Grand Island, NE T.F. Deems, Cartersville, GA G.R.M. Dugan, Three Forks, MT F.F. Hutchison, Sylacauga, AL .].M. Hooks, Sandersville, GA B.C. Jeske, Yellowstone, MT T.D. Landels, Gleason, TN M.J. Lorang, S250
J.W. Massari, Aiken, SC G.R. McCloskey, Smithland, KY R.G. Morris, Cartersville, GA T.C. Rhodes, S228 M.B. Toelle, Alder, MT O.P. Wren, Baton Rouge, LA
t - c tPa v I
LEHMAN 00964
COMPANY:
LOCATION t_ BATCH
c'..,th,Pl,;ncinla, N 1
CYPRUS INDUSTRIAL MINERALS
- Invotce Tranrriitta1
DATE
* tate
Accepted
* Batch Nather
invoice Date
Vendor
-
Page
, Invoice
Invoice Mount
Nu,ber
Business Associate
Niwber
-
* These columns are to be used by Corporate Readguarters and Accounts Payable Teleprocessing Locations Only.
Received and Irtyentriecj
rnCnENvEE CO'
14 "87 15:2S CIN TLCJCUSTc1IER SERVICE
F3
1 1986
frp"6 ThWSTRIAL 1CNALS
/
C ) PACKAGiNG SUPPLIES
MONTH DDLNG
LQC.
29 South Plainfield I2
a
Woou :aLl&ts
Opening
Balance P'4t'Qh
'.
Transfers
(Out)
Lcc - #
G..
Usage
'to7
Ending Balance
SS
St4-j_jsVaagluee Endi.
5;7
Cardboard _Adhesive
,57
I/f
Stretch Wrap - 50"
Steteh Wrap - 60"
(50
85. 5/
rtl
102.637'
tol!
TOTALS
t
LEHMAN 00966
JAN 14 '87 15:22 CThI TALC CUSTOMER SERVICE
-1986
CYPRUS INDuSTRl MDtERALS BAG USAGE REPORT
ci MONTh ENDED
Location 29 South P].anfjeld
1
bESCMPflDJ
Roller Miii.
23
'I
S
0501
R)RiASES m
67
6
USAGE = r
:
Vertical. Ni].].
1002
Semi-Bulk
-
- -p
P.2
=it
VALUE
--
-C
TOTALS
N
LEHMAN 00967
JAN 14 '87 15:23 0111 TALC CUSTOMER SERVICE
p.4
C icc. # 29
1986 CYPRUS INDUSTRIAL MINERALS CONW
CHEMICALS
MONTH DINQ
South Platnfjeld
Ib.
1
De- r'n
Zinc Stearate
2
Opening Balance -
3
,..
45
Transfers In!
(Out) Lcc.#
6
tis-e
t.4
7
Ending Balance
.
8
Std. 1.34/lb
9
Value
Usae
10
Value Ending BaIert:
C
t
LEHMAN 00968
JcN 14 '87 15:22 CIII TRLC cSTDMER SERVICE
' ciii numnr or Cai cod. To:
company, city in Strut MdrS&
TIlKotnmunloation rorm titis (11'1
Meat. rqqmDsr (if ApQl!UDIC)
ar (name at
LlrtleT
oca 0-
P1
CQmoany
$nItat.d 59 Special Initniction.,
Typtd Y
Approved Sy c'i,or'. Nun,par
Mall COU$
LEHMAN 00969
WoRKSWST
BAGS PMSLETS BOARDS REAGENTS
FUEL
1610-001 1610-003 1610-005 1610-007 1610-072
9271-461 9271-464 9271-464 9271-462 9271-463
SLIC
MINE OR FACILITY
ODIANITY PURCHASED
1987 SThNDMm COST
CHANGE TO:
'C $ 1610-XXX
LESS ACTUAL INVOICE AMOUNT ( Including Frieght) PURCHASE PRICE VARIANCE
$_
9271-XXX
If the actual invoice amount is less than standard, a credit to 9271-XXX is necessary.
If the actual invoice amount is greaterthan standard, a debit to 9211-XZX
is necessary..
LEHMAN 00970
WOZU:. S: LU: er
lI:Ibn
I 6t')Uu
9zI l..4LI
16lOOu:i 9iI ./iG/
OIOCJ05 2
I6I(hQO1
IGOOi2
92I -(i(i'i
-(
..
9211463
nw IIIIIE OiTAC(1 (TI
198/i iauLluU'21LL
Ohaqju to
I.
I
II
11c,ntt AC itial trIvoIcQ Ailloulit (In' 1itItn F e
I
Ii thq flcu(I% Envoit uhiQtutL Ii. loan t h.in ecnialni d ti ci ad C w 9211 -v" .. I
r ....:1 i
I. Iii.uvvtiuI
.(iyj(jO flhIItiItc
................. .
is EuoII;iIr Vluifl tcuiiclurd.,
u d-c.b..4....v.c.,...
LEHMAN 00971
140ft1; ; Ill: :r
LtLUC.iix4A91L.mn:
(c?tuhj;CLCY l}tirttiouod . 198/i cLInd:Iid Cotic
Chacij 'l'o
'
I
qrflI'- kic ii U.. u itItII trivo Awotiti C C lflcluiJtcifa h0I1IR)'
-
TI! ch i1tift (flvOtct tiiiicJunL lb lana 1rtuii stumuircl1 n jujI Lu 9t1 I-
Lq flOcGU'JUI y,
II' L liii dt. ti4 I I (IVOLLO luhiulit
I) (I2DOIIU1IY
(i 0 iLr tIi.iri cun(IunJ ii dob R o 9'iI j
-.
LEHMAN 00972
II:Ibfl
- i6I')"OUl
Put liru IOiOOWJ
I 6IU"OQ
J6IOOQ?
:vuo.
IGiQQ?2
927 I.fd
9271 -tl6 9271 -/jWi
927t4,C2
92?t"63
-' . .
()llwk.UijzLkJ!!Lnci
I
d . ..
12!YI...tV!mLVtL!9flt
.. .
.
Ix
.- . .
t
...
C ':.
toj
I.sIi2 A01.tiflI invo Vq AiuOuilC Ci nettul tri.jre Ijc5V
Z
Pui i,%tncI tt LLU VtIt LtIt1QQ
_4L_J1
. .:
9/it
(IWO
. fl. ecunclaiii ;; n
-
-'
rha accual lavolco liihiti(R Is flU itthr thin nundcir4 a do:
... "ia (IOO DJry.
:. .
92/I ;
..
LEHMAN 00973
140 1(JSJ I U:
JIa&n
- JOJt)OUI
PuLiru oj000:s juticIu. - i&iO'0O
:.Ikflui -lOtOOD)
- IftO0?2
92/i(ifsi fl/I 4i6'i
92/I -(iO'j
92)1 -h02
fl?iei6
I.LC
.t2i.i.SLac..
._:?:.. : :
. ...
.
'1
LoUUAcJcLtflI :trwhiO Aniotitit (I iie I id C ri; iro IuIi v
iuvcLiOO
j1:.y,;t. tacic,Q
.:i6IQ.(Iy
flhlYTI thy, tui (nyc' s 4111c,uflL I, I bun 1r1,nn OL un'Ini ci, A ci od I L
: .....15 frlItiouUvVftulII. I.nvoIuo 3IlKiIiIit 10 tco:itur Iitn eiuclurU,
cIeIIc.
y.:
LEHMAN 00974
%4OiU. : Ii: :i
- 1610001
t'niibvu 6IOOU3
I6I0-0U
Itoei;vu 1010 00/ t60Qi2
9fl i4i61
'J2fl iWi
Q2? I
9211-1i02
9i144)
-'' :
19B't 'kuIid It (I CQILL
0hijo to
'I. _.*J6IQ:x,x
L'n 0 tii iii :IrIYOc Avioutic C iit Iuiltng r IL' i.tiII. )'
I'
1u1 It1toci i Ru Vtir LrnuuQ
. ........I 9111. (r1'c
4.. .
Lhc, eILLUI (nYOCLE tiiiitittfll. hi Hina I ban etnctdj cl fi Ct ad! j ui 9/ j
Ii tIi tvrujI lrivuluo lflkI;PIIV Is Liti srr tli in eundc:r4, a JoliLc LO
I%0Uil'1,1L )'
, - ..p..J.-I .............p.$ .1 .I.
I .. :...p..::s.: ... ........
......................................................
I....
. . . -:
..
LEHMAN 00975
Requested.
Technical Service Laboratory Request
1 R T PITMAW
Company (customer) TARPCO MP(
Location #29 SO.PLAINFIELD, N.J. Approved by:
Date: Completion date
Description of problem and assistance required.
BULK SUPRA CUSTOMER REQUIRES ACID SOLUBLES & WI IN ADDITON TO NORMAL QtJALIfl CONTROL TESTING.
/
Samples and Identification. SUPRA BULK LOT# ACFX
Expected benefits to be gained ($, annual tonnage, etc)
Type of request customer complaint Customer trial Customer assistance
Sample disposition _Retain 3 month
Project number: Project Manager: Approved by: DATE:
Competitive product analysis Quality check Other
_Discard after testing
_Keep for referance
Lab sample number: Key word (s):
urgent
/
1 wk
2 wks 3 wks 4 wks
/ // /
LEHMAN 00976
COMPANY Cyprus Industrial Minerals
LtflTION #29 South Plainfield, N.J.
DATE
INVOICE TRANSMTTTMJ
Page
of
Date
* Batch Invoice
Accepted
Number Date
Vendor
Invoice Number
Tnvciice
Aaount
P.O.
BA.
Number Number
r
*Th5e columns are to be used by Corporate Headquarters
and Accounts Payable Teleprocessing Locations Only.
-
Received and Inventoried
2%MC-DENVEE, co..
COMPANY Cyprus tndustrtal Minerals IflCAflON #29 South Plainfielu, N.J.
DATE
INVOICE TMNSMTTTAL
Page
of
Date
* Batch
Invoice
Accepted
Number Date
--
Vendor
Invoice Number
Xnvdice Miount
P.O. Number
BAt.. Nuniber
-
L
tThese columns are to be used by Corporate Headquarters nd Accounts Payable Teleprocessing Locations Only -
Received and Inventoried AMC-DENVER, CO..
I
j
LEHMAN 00979
Your street address Your city9 state zip Current dste
Mn Joseph Brou9 Presdent Apex Line Corporation 2111 South Street South .Ambcy.,, NJ 08879
Dear. !fr. Brpn At this time, I would like to txk you. for the tianu recetiog I received fluring my interyict-: at your office last Thursday0 It was a pleasure speaking with you aout the many oper
ations of your company and the specific tasks involved
in the position you are presently inverviewtng for. I Look fox:ard to hearIng from you in regard to your decision on the applicant chosen to fill the vacancy. If you should desire any further information, you may reach me at the above address or by telephoning (201) nxccoc anytime after 6z00 pan. Monday through Friday0
Thank you once again for a most delightful Visit.
Sinceri4y yours0
(Miss) Kathy Brotin
LEHMAN 00980
2110 Forrest Drive
Oconomowoc9 WI 53916
November 28, 1978
r. Samue. S. Sawyer Personnel Director Beritura Enterprises 1012 Kewanee Street
Rac1ne WI 53916
Dear Mr. Sat'yer;
Will you please consider me an applicant for the position of secretary to your Vice Iresident of Marketing and Re search. Dr8,.William St. Croix suggested that I write you,,
for he believes I have the necessary qualifications for
the positiort.
40n April 9, I tha1l be graduated fwm Waukesha Comniunity
College with tin Associate in Business degree with a major
u administration secretarial science. My grade point
average has been 3.6 or higher, and I have developed to
a superior level the stenographic skills necessary for an administratvn secretarial position0
I am presently employed on a part-time basis as assistant to Mrs. Sara Allen, secretary to the president of Dyer
Motors, Inc0 This poition has provided excellent experi
ence in using my shorthand and transcription skills
Thu trill find my personal data sheet which will give you
more complete information about my background and qualifi..
s4cations,aenclosed with Lhis letter, At your convenience, be glad tp cpis tp yptr lffice to discuss the
position and the retsons for my interest in a career with
J3entura Enterprises.
Sincerely yours
Enclosure
Dale C. Bennett
LEHMAN 00981
ATTENTION: PERSONNEL ADMINISTRATOR
RE: Tese MgAwo4 I3.SOC. SEC. ?fr: -y-o-5695
The applicant referenced herein is being considered for employment as
a
As indicated below, the applicant has authorized all previous employers to furnish any information concerning personal character and employnient records.
Only through a frank exchange of information concerning applicants are we able to reduce turnover; given sufficient knowledge of prospective employees' weaknesses, we are able to develop the employee niore readily and prevent his failing in his new work.
If you wiLl kindly complete the reverse side of this form ia the same manner you would expect us to complete it for you, it will be greatLy appreciated. Please be assured that we will be most happy to supply you with similar information upon request.
Very truly yours,
7ac >Ct
Personnel Representative
AUTHORIZATION: I hereby authorize any of my former employers to furnish Safety-Kleen Corp. with any information they may ha7e concerniag me wheeher on record or not, and do hereby release such employers and Safety-Kleen Corp. from all liability for any damage what.soever.for issuing such information.
DATE:
P3 SI
C
655 BIG TIMBER ROAD
ELGIN, ILLINOIS 60120
PHONE 312/697-8460
LEHMAN 00982
TO BE CO?LZ1ID BY PORR ENPLOYIR:
Dates of employment: from
Title or position:
Salary:
per hour
Reason for separation:
to per week
per moath
Iligible for rehire: If no, please explain:
yes
no.
6. Please cosnent on the following:
DEnONSTnTEZ AiII.Ifl:
GOOD
FAIR
POOR
ATTITUDE:
GOOD
FAIR
POOR
ATTWDMCZ:
GOOD
FAIR
POOR
PUNCTiJALIn:
GOOD
FAIR
POOR
-
AL AM & COIUa:
GOOQ
FAfl
OOR
Any additional conents you igbt have that would assist us with the proper placeneat of this applicant:
UATE:
POSITION:
SIGN'ATTJBE:
LEHMAN 00983
ASSEMBLING AND INSERTING A CARBON PACK
Place the sheet on which the carbon (file) copy is -to be made flat on the dek; then place a sheet of carbon paper, carbon side down, on top of the paper. Finally, place the sheet for the original on top of the carbon paper.
Pick up the papers and tap them lightly on the desk. Insert the pack into the machine, carbon side toward you as you insert the papers. Roll the pack in far enough for the feed rolls to grip the papers;:then operate the paperrelease lever to eliminate possible wrinkles.
Scotsr 7664 Post.It' RoutlngRequost Pd
ROUTING - REQUEST
flPlease READ
lo 1)
[I] HANDLE
[1 APPROVE
and
[1 FORWARD
RETURN
[I) KEEPOR DISCARD
REVIEW WITH ME
Date
From
LEHMAN 00984
PERSO{AJ. DATA itWF
Wt: Bbry . Jcnas
,AC-F: I B
JW)lciSS: 74! M?.-rjon Street
Pa.o Alto, California 94303
(tcuPATlON SWdent
HEALTh: Excellent MARITAL STATUS: Single
iIWr: 5' 6"
ivEidur: 125 lbs.
I
T2FkDWi: 415 32Z 3126
TYPE OF WOIUC DESIRED: General office tork and typing CFOOLS MThNDD: Wn Auken Elentziy School
1Piilo Alto Califona Jordan 3wiior Nigh School Thtio Alto, California
Palo Alto High School
a10 Alto, Califcnia
SUTECiS
Typeurithtg, two years
Filing, one ssiaester
Office ?aichhaes0 one sester
sInes Lnglish9 one 5eflester
Bsines Matheuatics, one semester
thnral high school requirements for gi aduation in June
EXPERIt3NC: !nsctwo]. zric experience, one semes er
Work& in counselor9s office typing ecord cards and filing tbta Tyd sthdent reports made by counse: or
Attettd trk a1erie2e program at &11 Data Center, Menlo Park9 CUiforxa. Thh progrn gave me one sester of office work thcludi.ng billing, filing, typF:g sttistical reports9 and typing general cortespndence.
ACt WXTikS; Vk President of Palo High School tziness Club
Matter of California YcitJi Symphony Tennis
EEfEiCES: (by pmnissicn)
t. Jo!m Jackson, Counselor9 Jordan Junior High School
21/k James Didthson, Personnel flirec :or, Shell Data Center
frs. Olive anith, Thisiisss Teacher, 'alo Alto High School
LEHMAN 00985
0 STOCK No. 152 1/3 SS Nu 9, Un
LEHMAN 00986
01-10.08 R
p moo. OUR ORDER NO. (I)
sr.rEaGISBAG PACKAGING DIVISION
PAPER COMPANY
150 East 42nd Street, New York, N.Y. 10017
ITEM ) CUSTOMER ORDER NO. (3)
INvOICE NO.
<INVOICE DATE
PAGE
INVOICE
SALES CODE (7)
SHIP FROM (8)
$ OLfl TAE
fijtjRIBJ rs0
D Sm PL1 .IE!:% to8o
T 0
(13)
SHIP'
TO
SAME IGLO TO
siiows
TERMS 17)
FREIGHT (Ia) F. 0. B. (IS) PP0 OLL.
%
0ESCAIP1I0N
PA0
DATE SHIPPCD sHIPPED
t%
DILL or LADING NO.
SHIPPED
CAR INITIAL. Mb NO.
h .. YEIfl[?1 ?LASE REMIT TO Sc. Re1s Piper Ca P. 0. Box 8079
Chijrc.h Street Station New York, N. '1. 10008
QUAST. SHIPPED PnC PER M pRICE P UNIT NO.OF USITS
AMOUST
PAA "iS3 -S
r:,to,njC) x
L2T0
I
/r
> Ii? .;,
IF REMITTANCE MADE IN 10 DAYS, DISCOUNT __1 % ON $
fl- $ DISCOUNT
'ST.RGS PAPER COMPANY, THE Mfl4UFACTURERS OF THE GOCUS DtSCRIBEC III THIS IRVOCE MEEtI CEWt'F' ThAT TUESt 000DS WtVL
PRODUCED IN COMPLIANCE WITH ALL APPLICABLE REQUIREMENTS OF SECTIONS 6. 7 AHO 2 OF THE FAIR LABOR STM.OAROS ACT, AS AMCNDDI ANO OF R5ULATIONS ANO ORDERS OF THf UNITED STATES DEPARTMENT OF LABOR ISSUED UNDER SECTIOM 14 THEREOF.
2-DUPLICATE
LEHMAN 00987
UNION CAMP CORPORATION
P.O. BOX J, NEW HOPE, PA 18938
SALES ORDER
REPRINT** VERSION 2)
NFR & SHIP W'O APRIL 18
OUR CIDEI NO.
OIDft DATE
33144356 Ioj liii 09 03124 I
5tOtS. TO
.
INDUSTRIAL MINERALS
ICUST. OlDER NO. I DATE
4508S
DEST P. ACT.
flAT.
SOR 5Mfl WEEK
289OV31OO229948tt4%074JB
I4ID Tn (SAME *5 sa TO UNLESS OTHERWI5 SIIOWNi
SAME
S
ETUCHEN ROAD
METUGI4EN AVE & NARWICI( RD
Vt?
SOUTH PLAINFIELD NJ
L
JL07060 SOUTH PLAINFIELD NJ
07086
-J
j% j 0D&YS. NET fl
ON SALES VALUE LESS FRT
FOB NEW HOPE T/L FRT ALLD TO L25 CWT
CASH D4SC. TERMS DELWERY TEIMS
OESCIJPTION
[ SIZE COOE j PROCUCT CODE 1 QUANTITY ORDR1O 1
PRICE
P4-1076-Oft ROLLER MILL II
P410760
ROLLER NILL 11
I? X 22-1/4 ThU 4-1/4
PALLETS P4W
CARTON TOPS
PVo 173i99 100.00 M
SIan M
-S
8.25 E
4.iD
-BLUE
BLUE INK. FlU LCGO CO. NAME & ADORES & biT MARK ON EDGE CF BAG. PRT VLV RNOW & FCS. *NOTE: PRI 10 IIE
S/A VERTICAL MILL BA.(zIP CODE ON BAG TO BE BQ&i2
L OSO 1041-0000 MWK L USa &04i-000&MWK 0 050 6210-0000 WHITE P4WK RE!;.
4-1/4 URHV.a-i/a REDUCED PE WSULAR.REINF tNS INSERT EXT 8 FROM ED?E OF $A&ADPHP;VVHu U6 X 06;UNITIE;
INSERT TO EXTEND 2" BEYOND LI1 OF VALVE.
*********WATCH VVH. LARGE HOLES WILL RESULT IN COMPLAINT************
S
40 X 48 (DMA)
MAIL INVOICES IN TRIPLICATE TO
P.13. BOX 3419 ENGLEWOOD COLORADO 8015t
ATTNi JOANNE FELOER. RM ZS4-A
0
//
CUST NOTE:
1H19 DRDR SUBJECT TO PRICE PREVAILING AT huE OF SHIPMENT
S/A flSSl-i EXCEPT PRT b CUNST
too P1
369904
UIJt'lLS UF iNv NU SI'ttLRL HRNULII8,
S
0
I
- IStRDEA - frts
Insi C
itiflacio v oes in conldm 1tff your tJn. ;r5tandifl
prornp1Fy, In writing, please refer to OUR OROER NO. This order is accepted subject to the conditions pqintod Cr1 Inc bacic flOrOO1.
CUSTOMER'S COPY
Yours very truly. UNION CAMP CORPORATION p.O. BOX J. NEW HOPE, PA 18938
'DIoaso correct us
LEHMAN 00988
ThIS AD
OR NEMITTANCF ONLY 1
.1 $ '
UNIONCAMP cdReoRArIoM
NOTE NEW ADDRESS
P,OBOx!i7oo2.
-NEWARK, N.J fl7i94
Union [amp
ntI-
D-u-H-S 130-6935
ORIGINAL INVOICE
SPEOL ENITRUCTIONS
FtT.J1LI
I- ST. tt AG. ICE USEOAAJ4 FOR.
FREIGHT
09229940 7 28 a O0Gt-1440 000FI*L--FRT----ALLD -
SHIPPED ViA
OUR -TRUCK
19fi3
INVOICE QSjE
04 26 83(19#373
I
lie- DAYS NET 30'ONSALES-VALUE LESS ERT
TERMS
SOLD
Tq
1tt
CYP&QS INDUSTRIAL MINERAL 6sitMTUPHE!4 ROAi -'
-I
SOIJTH.PLAI.NFIELD N.L li..1.
1- Li
PRODUCT C9DE
U.C. REF.
Fp
-
1731191076
-.
--
C - JisT.-siR1- -i-'LE- IoR !DEScRIPTI0N
3-3443S6OIi7S."0
.
4SO8
1 -N 09 ROLLER MILL IT4' 19 fli/4 T&R 4-1/4
S PALLETSt1W
S CARTON FP5
- L'_Ds,05.4i 0000 MWK
L 950 :cKfi4t 0000 MWK
0 050 b210 0000 WHITE
PRINT ROLLER MILL I
SHIP
SAME;
METUCHEN $VE & HARWICK RI)
-. 'SOUTI PLAtNEIELI) NJ 0708O
-
(SAME AS tOLD TO UNLESS OTHERWISE INDICATED)
VV
CUST. ORDER NO. .. --
UNIT
QUANTITY BILLED & SHIPPED
PRICE
UNITS
AMOUNT $
-
JW- 3873S
44
104975 16)48.74
-- -
-
6,2S 4.iO
-
44 363.00 44 .80.40
MWK REC
-
y
2- ORDER TOTAL
C PR ID FREIGHT
80 00
44
104975 17292,t6
4469
f
6V
,'t1j72 121A 'WED Jr PAID 41 05/06/83
fr. .:-'
ttr;.:: -\
:?,.:i
AP.PcSVED F& PMKttY9 T
I
a- a - --p,, -/0-6'?
-
t7292 t6
I
stt'COOL 11*1K tuiit
SPNRAL COSTCtIITER SpECtOOE MUWT
- 3n 927/
2?2bD2T- ,: - [7.212./k
PRICEDIN .
r 0. N/C I EM.
S. OTHER
6.1!.
t. on
A.LTN.
. '*S$
7. GALS. .1. lATH.
.L.M&SU LION -C,LOT
4. MSFISU - . ..
D(AROOLLL
AWL All. REMITTAIICES TOP. 0.-SOX.AIQVE.. R4TEREST1ONPAST.DUE INDEITTONESS WILL S CHARGED AT 2% AIOVE PRIME RATE CHARGED RY
HEW YORK OIl BANKS. RUT IN HO EVENT GREATER THAN THE MAXIMUM-LATE FIRMIISIUI UNDER ftJ LICASLE LAW. W7 HERESY CERTIFY THAT
ct'THESE 0000! WERE PROCUCED IN COMPLIANCE WiTH AU APPUtAILE REQUIREMENTS OF SECTiONS 6. 7 AND 12 OF THE FAIR LARGE STANDARDS
ACT AS ENDED AND OF REGULATIONS AND 010 RI Of 7141 U- 5. DEPT. OF I.AIOR ISSUED UNDER SECT. 14 ThEREOF.
--
I
PLEASE PAY LAST AMOUNT IN THIS
COLUMN
021 01
SALES ORDER
PLNT
S
NEW WPB
OUR ORDER NO.
31
r SOW TO
SHIP 1/0 JULY 19
ORDER DATE
CIJ$T. ORDER NO. & DATE
449 85
FACTORY DATE
CODES
28-fl -06-000-229940
SOP
314
r SHIP TO (SAME AS SOLO TO UNLESS OTHERWISE SHOWN)
cYPRUS: IDUSThIAL MINERALS
651 MRTUCN K*AD
s. NAUPIBLD n
5MW. KET1JCIWN AYE 4 10111CR RD S. PLAINFZELD NJ 01030
L JL
SMAN
407
1-10-30 OW SALES V
FOB PAa_TIL_PRT_
DESCRIPTION
LESS FRTCSH DISCOUNT
70 1.23 CliP DELIVERY TERMS
I I ORDERED
flDO 22 i 25-1/2 B-4-112 173199 31*
4-1/2 INCH URUT
M
A
0
1. 40 1*1 1U41
E L 50 MWL 1041
F II
0 59 PB WHITE
0
M
BRAND:
VERTICAL MILL
p BLUE INI. PIT LOW, COMPANY )MME ISDIZB$S 4 lit 1401 ON BUIS OP MG
I: flit SAMPLE IN OUt POSSESSION. PIT VALVE LOCATION 1210K 4 PCS.
N T
EXTRA HEAVY WUTIE. 3-1/2" REDUCED PR TDZW.AR XXSBET. DEPTh OP BlURT
$" PROM EDGE OP RAG. INSERT TO EXTEND 2" UTOXD LIP OY VALVE. NO VYL
M
F
AOPBP ALL PLIES. PALLBTIZR GMA RISUABLE PALLIT, 40 X 41. CARTONS.
G
N
S T P
CYPRUS; 1118.
PYDO 22 I 25-1/2 4-1/2
31K
JYUTICAL KIM.
0
U
U
P
N
o
T
BST$T.
t1*0121
PUCE PREVAILING AT 11)42 OF SIUMEMT
M
S MAIL INVOICES 1W T*IPLICATE TO:
T P. 0. lOX 419
ESGEMIVOOM (J) fllSS
AflN JOANNI WLCMR,
RN
flhA
CASTOMS
GM PALLBTS
I
$226.15/MA
4.10 BA 8.25 BA
..carTHANIC YOU FOR ThIS ORDER 1 this exact copy of our instructions to the factoiy does not conform with your understanding please correct uspromptly In
- tniting. please refer to OUR ORDER NO. This order is aecepted subject lathe conditions printed on the back hereof.
Y0ur5 very Inily.
UNiON CAMP CORPORATION
CUSTOMER'S COPY
LEHMAN 00990
BAG SPEOtFICATIONS - South Plaixdield, New Jersey 19 x 223 x 43 Stepped End 2 40/ilK - 1 50/FBW anti-skid 3+" Valve - poly eleeve I.D. Printing Only (19 x 29 Tube) 21 x 24 x 54 Stepped End
1 40/NEC - 1 5011ff - 1 50/mw
3j" Valve - poly sleeve I.D. Printing Only (21 x 32 Tube)
LEHMAN 00991
BAG SPECIPICATIOFS - Alpine, Alabama
184 x 23 x 34- Stepped End 2 40/KR - 1/50 FBW anti-skid 348 Valve - poly sleeve ID. Printing Only (18j x 284- Tube) 19 x 22+ x 4+ Stepped End 2 40/fl - 1/50 ThY anti-skid 3411 Valve poly sleeve ID. printing Only (19 x 29 tube) 0. 204 x 2 x 34 Stepped End 2:40/NK - i/so FBW anti-skid 34" Valve - poly sleeve I.D. Printing Only (20+ x 30+ Tube) B. 234 x 29 x 34 Stepped End 2 40/fl - I so/mw anti-skid 34" Valve - poly sleeve ID. Printing On]. (Tube - 234 x 344
LEHMAN 00992
4
lacco location Beg Spec Number
(Product Packaqed)
gutisated 1982 Ussas
Los Mq.lal (continued)
21-1001
299,000
(Vertical MillDomestic)
21-1002 (Vertical MillExport)
11,000
Bandersyille
33-0601-1 (Tradasark)
105,000
53-0801-1 (Plain)
53-0801-2 (Tra7denrk)
53-0603-1 fRxport)
330,000 525,000 230,000
53-0801-1 (Whit. Trademark)
53-0B09-1 (txport)
25,000 25,000
South flaintield
CyB-1 (29-0501) (Roller Mill)
-
CY8-2 (29-1001) (Vertical Mill)
CYS-3 (29-1002) (Vertical Mill)
-
375,000 35,000
N/A
018-4 (29-1003) (Vertical Mill)
WA
Bag Size
Bag Pint shed Length/ Top & Bottom Butt
PYSE PYSi
20-l/2 z 25 5-l/2
20-1/2' z 25' 5-1/2'
PTa! 19 a 24-1/2'
PTa! lvi! fist lvi!
PYU
20' z 25 3-1/2'
20' z 25' 3-l/2
20'z25
3-312
20' z 25 3-1/2'
20 z 25 3-l/2
PTa! lvi!
19' z 22-1/4' 4-l/4
21'z2V
fist
22 z 4-1/2'
ITS!
21' z 23' 6-l/2
Sleeve Bite--Type
Sag Construction (Beginning with Inner Ply) Requires
S-l/2--Crsp.
(Tuck-In)
5-1/2 'Crepe (Tuck-In)
3/508 Basis NI
3/504 Basis NI l/&0* Basis Nil
Identification Printing
Identification Printing (+ flport Markings)
3-l/2'Paper 3-1/P--Paper 3-l/2--Paper
2/404 Basis NI 1/50* Basis NI
2/40* B..i. NE _l/50* Basis NI
4/50* Basis NI
3-1/4 'Paper
(White)
3-t/4--Peper
(White)
3/50* Basis Beater (All Plies White)
4/50* Bests B (All Plies White)
3-l/2--Poly 3-l/2'--Poly
3-l/PPoly
3-l/2'--Poly
2/40* Basis NE 1/50* Basis PUN
1/40* Basis NI 1/50* Basis MI 1/50* Basis PUN
1/40* Basis NE 1/50* Baste MX 1/50* Baste PUN
1/40* Basis Nil 1/50* Basis MX 1/50* Basis P8W
Identification Printing
Identification Printing
Identification Printing
Identification Printing
Identification Printing
Identification Printing
Lu don
Identification Printing Ludos
Identification Printing tudor
Identification Printing tudor
I
BEMIS COMPANY, INC.
January 28, 1986 LPM/hn
Cypruss Industrial Minerals Metuchen Road South Plainfield, NJ 07080 Attn. Mr. Keith Lehman
IC
INDUSTaIAL BAG DIVISION NORTHEAST SALE REGION P.O. BOX uSC, CHAPEL PLACE PEPPERELL, MA 01483.1860 TELEPHONE (SI?) 433-1911 TELEX 924426
Dear Mr. Lehman:
Due to announced increases in the cost of paper and other materials, effective February 1st, it is necessary that we increase our multiwall prices approximately 7 percent, and small papers 4 percent, depending on the construction. These increases will be effective with shipments on and after March 1, 1986. It has been over two years since we have had an increase. Your support at this time is very important if we are to remain a viable supplier.
Sincerely, BEMIS COMPANY, INC.
Ludi P. Mayer
Man a g e r
Northeast Sales Region
LEHMAN 00994
April 19, 1985 G. M. Dugan R. Estrada 1. D. Landels
ehman M. R. Mccune Revised Bag Pricing Attached are revised bag prices for your operation which became effective April 1, 1985. The lower prices resulted from a reduction in paper costs.
J. S. Felger jsf Attachment R. J. Suettner M. J. Lorang
LEHMAN 00995
SPEC. No.1 DESCRIPTION/ SIZE
29-050 I
Roller Mill 19 x22 1/4 x4 1/4
29-1002
- Vertical Mill
22x25 l/2x4 1/2
CONSTRUCTION 2/40 NIC, 1/50 FBW
INSERT 3 1/2 poy.
l/40N!C, I/SONIC, I/SO FBW
3 I/2"poly.
NOTE: Ni of the above prices include anti-skid coating.
PRINTING ID.
ID.
Effective: 04101/as
LOCATION
South Plaint ield, N.3. COST/M CARLOAD QUOTATION
Bemis $ iGI.60
Union Camp $ 147.35
2t1.35
212.70
SALES ORDER
PLANT
$
NEW IDPE MM SHIP 1/0 JULY 19
FACTORY DATE
OUR ORDEn NO.
5.1. ORDER DATE I
r32 33s52102102 SOLD TO
0612*12
40flCUST. ORDER NO. & DATE
CO DES
Z$-90-OO-000-229940
SOR
114
1 r SHIP TO (SAME AS SOLD TO UNLESS OTHERWISE SHOWN)
SMAN
4.7
aPEISS I$DUSTMAL MINERALS
651 MATUCHEN ROAD S. PUI$flILfl 13 07910
L
JL
8M4 MRTUCRR$ AVE HARWICK RD
S. PLAIflIELD NJ 07030
1- xe-se ON SALES YAL1 LESS flT -4--CASH DISCOUNT
P0) PACT TI!. 12? ALLD TO 1.ZS
DELIVERYTEFDAS
DESCRIPTION
I I DRDED
PYDO 22 I 25-1,2 1-4-1/2 II3Ifl ZN
4-112 INCH VU?
M LOMJXXQ41 E LSOMUIO41
0 $0 PB WHITE
0
M
BRAND:
VERTICAL WILL
r' flUE IRE PRY LOGO, CO*IPMZ IIAWE I ADDRESS 4 IT MARX ON UGZ OP RAG
PEt SAMPLE INOUk POSSZS$IOL PRY VALVJ LOCATION ARROW ItS.
EXTRA UtAVY UNITTE. 3-i/a" IZUCED PS TUBULAR INSERT. DEPTH OP !1ISBRT
1 IR.W( 1861 01 lAG. IUUT TO IXTEE 2" IETWW LIP OP YALVE. ga 5 flu
' SMALL PIN (.040). LOPH? ALL PLIES. PALLETIZE GIA RADSAILE PALLET, 4 I
C 4$ CAZTONS.
N
r$
WWE: V.ACp5 flu PUPS. LAUE HOLES WILL USE? IN
A 1MPLA1fl.
a
0 U T
U
ESTWT.
t94$I
E A
PttCE PAEYAILTMG Al TOtE OP SHIPMENT
C
M
t
MAIL IXTOICES II UIFLICAXE TO:
T a. 301 MZS
BNGLuOOfl(C) Zeiss
AnN: JOAW($ PZLCFR, Rid 254-A
CARTONS
PALLETS
8.25 A
THANK YOU FORThIS ORDER - ft this axact copy of our instructions to the factory does not conform with your understanding ploaso correct US promptly. In welting. pcae rotor to OUR ORDER NO. This ordar Is sccapted Subject to the conditions printed on the back hereof.
YDLITS very truly.
UNION CAMP CORPORATION
CUSTOMEMS Copy
LEHMAN 00997
iREAT LAINb UAU UURVKSI (Un
SUBSIDIARY OF CONTINENTAL CAN COMPANY, INC.
Rd ti An. CI. C. Ind,jsitial Pack
N... Phi)adelpha. Oko 44663 216/3393311
SOLD TO
SHIP TO
NOinODOCTION ORD
CUSTOMIP OROER NO.-2
CYPRUS INDUSTRIAL MINERALS 651 METUCflEN ROAD
SAllE
DATI RE(IV(D-3
SO. PLAINFIELD, N.J 07080
DEL HRS. 7:00 MI - 3:00 PH
SNIPPINC OAT(-4
CALL: 201-754-4880 IN ADVANCE
QUAff. 010 I D-7 II (-4
IN . IN5TIUCTIQN5-.4
TERMS 2% 10 MY5 PItT 30-10 SHIP VIA-li
TRUCK ONLY
Tin 5p01.
CU5T. NO. S.A.
'o4a'C-79 '
ahI 36fl. ''0.'L.C. 57.0 PR. MF. SC. T. PCI
P.C.C. Wl/M.PA. WIIM.PL.
flP( SAG-.47
CDtISTRUCTIDN-2I
C.P. SAC NO.
9 ,,_,,,
.P. ND-a
33356
PVSE
2/SONK,1/501B
$ FACt WIDTH_s C. 21
11*110 NAifl-37
29-2123
CUJSET-30
FIN. L(NCTh-31
23
HINT LBICTI$-32
30
TOP SIZE-33 IRANO N0.-31
OTTOM SIZE-34 VALVE SuEt ICC.- nP( QlTOs-44 3 URn SIFTPROOF
C-795-3
p C OR ANO INK NOr39
FACE EDGICUS SACK
TOP
ATM FCS
INSTRU IQNS:-40
R
I BLUE p 539
X ID
BACK PRINT VALVE ARROW.
PRINT ABOVE ECS:
I 29-2124 (" LETTERS) N DATE, CUSTOMER P011, o 3/140, GP 0RDER#.
IDPRINT BELOW ECS.
P QUANJUNIT (SPWIFY flit UIflT)-41
HAL WW-42
PULl. WW-43
2200/44 x 56 PALLET
IN5t*UCTI0NS-44 bARDS
SNIINE WRAP X
LABELS
S aANDS
lOX
PAPER WRAP STRING TIED
BALES WRAPPED
WALL 1
PICTURE TRAIt tINDER SBRTNj( LOADED LODSE
WIDTN & OASIS W(ICKT . nrc or PA1U-45
WT/M
43 so mc
152
43 x 50 NX
152
, 50
152
DALES UNWRAPPVt
POUNOS uslo
RUDSTITUTIOI6:-41
5-- 8001.0639
WIN-
tUBING
8,988
K- 1350/.0379
W ft H
DOTTOX
6100
- 4400
AOIIUIVL-47
UULT . STAGGO
SEWING
ICOflt
U
-
NP
flIP FAST-SO
ROT PASTING-Si $V NO1t14.52
MED
STI)
UM! CUT. LOC.-53 PCRF.-M
*T. CLMS..45
*5EE BELOW
ffiSTIUCTIONS:-.M
*ALL OVER 3132" PIN HOLE PERFORATIOq5 ON 1" CENTERS OW INNER WALLS. OUTER WALL
3/32" PINS ON 1]' CENTERS.
C TAFt 5121-Si L
0 IPISTRUCTIOfIS:-4S
TAPI nP(-5l
TAP( CO4.Ofi-M
LOCflR TNRtAD-6O NUDL( TNRtAO-6Z FILLIN Con-az
SACS TO BE AS SIFTPRDOF AS POSStBLE
N C FOLD VTF-BTF
SPtCIAL INSTRUCTIONS;-41
T
H
a
T-43
SULYC flfl....44
POLYLOK
LEHMAN 00998
>--- :
.cC... :.v.
.J :.
W.has. hipp&nhinaisras dncbed belott In case of damegd or.shonagwno* th cain at and have him IIOW COMOIZiOn :.:
onch. fr.Igta FJII&RIwin mm hot/ce with Irriglu biILSalmcozd end you; tally to act, New Hope Oflrcesawemeytakethepmperactiwwt:. S
- -. .r
44.
I Tt:tTM4rrq4..:.I:
!"!S4Mr
..
5/l9fWDr
t 7,..
cnwiw sRvuwYh1ff3flALf
CONSIGNEE 1Is
&Mfl nosr
nj;'.- a.A,IAmPMD
T- -
-
Routing
-
Total- Rain........!atIMt
33:
ITEM NO.
CUSTOMER ORDER NO.
OUR ORDER HO:
STYLE AND. S$ZE
pflQ;ix 22+3-44.
44uaWT
total No: of Zag. 102.255 rosi Weight
Lfl.NLV!P1 kLriS' ) .. - . . -
45000
PIX3 lfl 224!a4ek 44un-.....
DRAND
LOADED
N..
PAURIfl
OR WEIGHT SALES
121
PER UNIT
TOTAL
SAGS.
-
Nfl
ALIXTS OR
WFIGi;T
OAI.ES
UNIT
1 1214 3200
1I 975
4Q9
NO. PAU.ETS
OR BALES
WEIGHT
GAGS PER.
(PIT
200 080
TOT, BAG
TOTALS
ii 37.170
97 975 2 1623
P&ums B0X ! & t
4 231
LEHMAN 00999
4
0 Amoco MInsrsI. Campiny
October 16, 1981
Cv. W. ALltus_)
R. P. Areflanez
P. W. Hangas
T. 0. Landels
M. R. McCune
P. E. Vierk
Multi-Wall Bag Purchases
The attached listing by specification shows current carload pricing 1j supplier for your respective plants. Th accordance with supplier agreements negotiated by Standard Oil, revised pricthg will be effective on January 1 or July 1 of each year. You will be notified of arty price inaases and the effective date of the increase as soon as we receive this information from Chinigo. The majority of your bags should be purchased from the low-priced supplier (hilighted on the attachnEnt). The alternate supplier(s) should be used, as a second source. All suppliers have conudtted to delivery within 45 days after placement of orders. Letter's have been sent to all supplier's requesting that invoices be sent to the attention of Joanne Felger in the Englewood office. In order to expedite paymEnt of invoices, please be sure that you send her a copy of the purchase order when it is issued and that the "bill to" indicates that the invoice should be sent to her attention. When the bags are received, a NX should be sent to Joanne indicating the date received, vendor, purchase order number, bag specification number and the quantity received. Locations not having ThX nechines should connunicate this thfonnation hj teleitone. After the invoices have been approved for payltent, a copy win be sent to you for your files. Please contact ire if there are any questions tegarding the above.
R. J. Buettner
FJB :jsf Attachment
J S Felger
w w r,.q]dns
OCT 2ORkd
LEHMAN 01000
SPEC. NO.1 DESCRIPTION/ SIzE
27-1)06 Histron Ooaiestic-Wh. 22 x 35* x 4
21' 120 1
HistrdrFZSC
22 x 37 x 4
27-1401-1 Mistron Oens./Class.
22 x 254 x Id
27-1401-2
Kistrou Dens./Cass. 22 x 25+ x41
CONSTRUCTION
INSERT
PRINTING
2/50,1/60 Beater White (watersoluble adhesive
OR
3/50 Beater White 2/50, 1/60 NK
3/50 Beater White (water-soluble adhesive)
Full wrap-around beater white insert. with unpasted seam;
Full wrdp-around paper insert with
UIqtflb
Full wrap-around beater white paper
tw/unpasted
-ID (watersoluble %nld.
ID.
ID (watersoluble ink).
3/50 NM
(water-soluble adhesive)
Full wrap-around paper thsert with
unpasted seam.
ID (water
soluble ink).
LOCATION
!e.is
03 / 17/82
Grand Island, Nebraska (Page 2)
COST/K CARLOAD QUOTATION
Union Cap
$ N/A
$ 353.80
3fl.95 *
339.70 2k8.0O
281A0
__Z75.PP
i88.60
185.55
* Price not provided.
SPEC. NO.1 DESCKIPTION/ SIZE
27 -0 50
Roller MIII-Ooniestic
.19x22kx4k
274502?
Roiler Mill-Export 19 x 22k x
uSP/USP Dense
i9 x 22 x
27-0506 Olympic 19 x 22k x 'th
27-1102
Nistron Export 22 x 354 x Li
27-11011
.Mistron Oomestic-8rn. 22 * 354 x Li
03/17/8 2
LOCATION
Grand Island, Nebraska
COST/ti CARLOAD QUOTATION
CONSTRUCTION
2/i0, I/SO Nit
Poly seal.
PRINTING ID.
Bemis $ IILO. 10
Union Camp $ 142.95
Vst, )6 tM(
inner plies; V50 white kraft outer ply 2/50, I/So Nit inner plies; /5O white kraft outer ply 2/50, I/SO Nit inner plies; 1/50 white kraft outer ply 2/50, 2/60 Nit
2/50, i/SO Nit (water-soluble adhesive)
Fu% wrap-around
white kraft insert
with unpasted se4m.
Full wraparound white kraft insert with unpasted seam.
Full wrap-around
white kraft insert
with unpasted seam.
Full wrap-around
ext. paper insert
with unpasted seam. Full wrap-around
paper insert with
unpasted seam.
txport marStings
only.
.. -
One side, one color. -
Oneside, one color.
ID and
export markings.
ID (watersoluble ink).
*
21k.5
2 1%. 1+5
21+3.05
217.45 217.k5 299.70 238 AS
* Price not provided.
-'yprus Industrial Minerals Company
6 South Flower Shoot Los Angeles. California SW11
Telophone (213) 4fl3700
t
r Vendor
GREAT PLAINS BAG CORPORATION
Purchase Order
Ship To:
Acknowledgement Requested
r
CYPRUS INDUSTRIAL MINERILS CO. 651 METUCFIEN ROAD SO. PLAINFIELD, N. 3. 07080
L Invoice in triplicato
To:
CYPRUS INDUSTRIAL MINEBALS CO. P.O. BOX 3419 ENGLEWOOD, COLORADO 80155
Date
1/14/82
Quantity Ordered
Quanifty Received
PREPAID
Ship va Doscption
40 PALLEDS 100,000 BAGS
19 x 22--1/4
J-'CoknnlercC
p..
Oetfc i3i-oo/c/Lti4ac orj.-/
,4ti asc fri ' C/n to (c
ATTN:
"
JOANNE FELGER M/C 254A
Date Required
2/8/82
Unit Price
r- '
Ten,. Total
y.:
'- c,_ .
,J CODE 29-461
.7
44852
Above order number must appear on oil papen and padcagn relMiva to tills order.
$
I. CYPRUS
LEHMAN 01003
GREAT PLAINS BAG CORPORATION
SUSSJDJM1Y OF CONTINENTAL CAN COMPANY. INC. Re. sty Ave. C.I.C. . IndusII.oI Po,k
New Ph, Iod.lphio, Ohio 44663 216/339.3311
SOLD TO
SHIP TO
PRODUCTION OROER NOn CUSTOMER DROER NO.
CYPRUS INDUSTRIAL MINERALS
651 NETUCHEN ROAD
SO. PLAINFIELO, tLJ 07080
SAME
DEL URS. 7:00 M(
3:00PM
cai. 201-754-4880 IN ADVANCE
DATE PECEIVED-3 SHIPNNC OATE-4
QIJAN. ORDEAED-7 PRICE -4
INY. INSTRUCTIONS-9
1TRMS 1% 10 OAYS NET 30Th}SHIP VIAti
TRUCK ONLY
TERR SMN.
CUS . NO. S.A.
LC. ST. 0 PR. MF. aC. T. PCI
1Z34 AU C-79-a" 17
P.C.C.
WTIM.PA.
WTM.PL.
803 230322 000.O
C.P. BA NO.
C-795-002-OO--000
O.P. NO....25
33178
TYPE BAC-27
0
PVSE
s FACE WIOTH-29
c. 19
f
CONSTRUCTIONfl
2/4ONK,LI5OFB
GUSSET-3D
FIN. LENCTK-31
PRINT LEHCTH-32
22 27
1M.'D NAMFV
29-1922
TOP SIZEfl
4
BRAND NDU
BOTTOM S!ZE-34
4
C-195-2
VAI.VESIZE& LOC. TYPE SOTTOM-34
35 3 URH
SIFTPROOP
-
p COLOl AND Ifl NO.-39
FACE LDG?CUS BACK
TOP
aIM FC
IfNSTRUCTIONS:_40
BLUE GP 539
HI
H
0
X ID
BACK
PRINT VALVE AMOW
PRINT ABOVE PCS:
29-1922 (" LETTERS)
DATE, CUSTOMER Pol/,
3/140, GP ORDER II.
ID PRINT BELOW ECS.
-
P QUAN.,UNIr (I;ECUY TYPE UNIT)-41
A 2500/44 x 56 PALLET
INSTRUCT IONS.-..44
IALF WRAP.42
& BOARDS S BANDS H aox
SHRINK WRAV PAPER WRAP STRiNG TIED
p
WALL
PICTURE FRAME UNDER SHRINK LOAOEO LOOSE
WIOTH & BASIS WEIGHT
TYPE OF PAPER-.45
WT/M
39x 40 MC
INSID!
99
a 39x4ONK
99
FULL WRP43
LAIELS
BALES WRAPPED
BALES UNWRAPPEO
POUNDS USED
SU8STJTUTIONSt-48
s-800/ ;0576
K 1350/;O341
W&I*-5100 BOTTOM
W&H- 9575
s
TIJI NC SEWING
39x50TB
I
U
124
4400
ADHESIVEU
1MP
GU$SET STACGER-..45 SCQRE.....49
I,B
CP FASTso
SPOT PASTINGSi
SV.NOTCH.-42
MED
STD
H
CI THUMB CUT. LOC.-53 PE*F.S4
Ffl. CLASS-55
*SEE BELOW
IIISTAUCTIONS;-5I ALL OVER 3/32" PINHOLE PERFORATIONS ON 1" CENTERS ON INNER WALLs.
OUTER WALL 3/32" PINS ON 1" CENTERS.
C TAPE SiZE-SI
TnE TYPE-SI
TAPE COLQR-S
LOCPER THREAD-4Q NEECLE TKREAD-61 FILLER COIIO.-62
L o INSTRUCTIONS;_65
S
f.
I BAGS TO BE AS SIF'TPROOF AS POSSIBLE.
H
o FOLDVF-BTF
o SPECIAl. INSTRUCTIONS:11
. ..
-.. ..
H. E
.
-.-
I TOS-43
I
..
..
jSLEEVE TYPE-44
fPOLnOK
-fl,.-I
LEHMAN 01004
- GREAT PLAINS BAG CORPORATION
SUBSIDIARY CF CONTINENrAL CAN COMPANY. INC. Rd ser Ave. C.I.C. - Industri ci Pork
New Phi lodelpili a, Ohio 44663 - 216/339.3311
SOLD TO
SHIP TO
PfiOOUCTION OflOER NOi CUSTOMER OHOER NO.-2
CYPRUS INDUSTRIAL MINERALS 651 METUGEEN ROAD
SO. PLAINFIELD, N.J 07080
SMIE
DEL HitS. 7:00 AM - 3:00PM
CALL: 201-.754-4880 IN ADVANCE
OATE RECEIVEDS SI4IPPINC DATEA
Quill. ORDERED? PfiICE-4
tHY INSThUCTIONS-9
TERMS 1% tO DAYS NET SOto SHIP VIAIl
121 n'4C-79sa'6 " jJJ '36 tITERR SMN
CUST. NO. 5k L.C. ST. 0 Pfi. MF. DC T.
P.C.C. WTJM.PA
ao3 230425
TRUCK ONLY
WTJM.PL.
CP. SAC NO.
OP NQ-26
4.00. &esja.iop.y.gmisx.
33177
TYPE JAG-27
CD1ISThUCTION-21
PVSE
E
$ FACE WIDTHfl C. 21
JiiiSET-3O
1/4ONK,1/SOIUC,1/SOFB
FIN. LENCTHSI
24
PRINT LENCTH-32
30
TOP SIZEfl 5
BOflOII SIZESi VALVE SIZES LOC. TYPE IOTTOMSI
5 " 3 URR SIFIPROOF
BR$flO NAMESi
WND NO-3$
29-2124
C-795-1
p COLOR AND INK NO.-59
FACE EDCJCUS RACK TOP 8TM
INST*UtTIONS:-40
R
1 BLUE OP 539
N
G
X ID
BACK
PRINT VALVE ARROW.
PRINT ABOVE FCS: 29-2124
(" LETTERS)
DATE, CUSTOMER 2011,
3/140, OP ORDER #.
II) PRINT BELOW FCS.
P QUM.JUNIT (SPECiFY TYPE UNI1').al
A 2200/44 x 56 PALLET
IN5TRUCTIONS-44
HM. WRAP-42
FULL WRAP-45
& S H
WALL.
INSID E 2
BOARDS
SHRINK WRAP
DANOS
PAPER WRAP
BOX
STRING TIED
PICTURE FRAME UNDER SHRINK LOADED LOOSE
WIDTH & BASIS WEICHT
TYPE OF PAPER-45
WTJM
43 x 40 flC
121
4 x 50 NIt
152
LADELS
DALES WRAPPED
9ALES UNWRAPPED
POUNOS USEO
SUOSTITUTlONS-.-4S
S300/0539
K 1350/.0379 s-
W 11-6100 QOTTOM
TUDINC
8988
SEWING
43 x SOfl
I
u4
B
152
- 4400
AbWESIYE.-41
MP ClIP FASTSo
CUS5ET STACCEI-4WSCDRE--49 SPOT P*3T1N-5t SI NOTCH-52
G6
iiCTlONS,-45
MED
STD
THUMB CUT. LOC.SS PERF.S$
*SEE BELOW
ALL OVER 3/32" PINHOLE PERFORATIONS ON 1" CENTERS ON INNER WALLS.
OUTER WALL 3/32" PINS ON 1" CENTERS.
FfiT. CI.MSSS
C TAPE SJ2E-5?
L
o
TAPE TYPESI
TAPE COLOR-59
jj LDDPEM TNREAD.-40
NEEDLE THREAD-61
FILLER CORD-42
I BAGS TO BE AS SIFIPROOF AS POSSIBLE,
N
G FOLD VF-BTF
Io SPECIAL INSTRUCTIONSsC6
H E R
ToS.-13
REDUCED
JSLEEVE TYPE-64
POLYLOK
LEHMAN 01005
GREAT PLAINS BAG CORPORATION
SUBSIDIARY OF CONTINENTAL CAN COMPANY, INC. Rd seT Ave. CI. C. Industrial Pork
flew PhiIadeIpF,ia, Ohio 44663- 276/339-33?)
SOLD TO
SHIP TO
PROOUCTION OROER NOI CUSTOMER OROER NO.-2
CYPRUS INDUSTRIAL MINERALS 651 METUCHEN ROAD
SO. PLAINFIELD, N.J 07080
SAME
DEL MRS. 7:00 AM - 3:00 PH GALL: 201-754-4880 IN ADVANCE
OATE RECEIVED-3 SHIPPING DATEi
QUAN OOEED-7 PRICE S
NV. INSTRUCTIONSS
TERMS 1% 10 DAYS NET 30-10 SHIP VIAIl
TRUCK ONLY
l2O4I4C._79 a16 a2' 35jfl3fj3 2304 '0001E*R 514N.
CUST. NO. S.A.
L.C. ST. C) PR. ME. BG. 1.
Li
PCI
P.C.C.
WTIM.PA. WT/M.PL. 2
s .eaG.P. BAG NO.
OP. NO....21
33356
TYPE BAG-27
CONSTBUCTION-21
PVSE
2/5ONK, 1/SOrB
$ FACE WIOTHfl
C.
BRANO NAME-37
29-2U3
GUSSET-3D
FIN. LENGTH-31
23
PRINT LENGTH-32
30
TOP 512E-33 6
DRANO NDfl
" LOt.BOTTOM 572E-34 VALVE SIZE
TYPE IOTTOM-31
6
3 URH
SIFTPROOF
C.795-3
p COLOR MO INK NO.-39
FACE EOGGUS EACK F TOP
EM ItS
INSTRUCTIONS:.40
--
R
BLUE OP 539
1
I N C
X ID
BACK
.
PRINT VALVE ARROW.
PRINT ABOVE FCS: 29-2124 (" LETTERS) DATE, CUSTOMER PO#,
3/140, GP OBDER#.
IDIPRINT BELOW FCS.
P QUAN/UNIT (SPECIFY TYPE UNIT)_.41
HALF WflP.42
FULL WRAP-43
A 2200/44 x 56 PALLET
K INSTRUCTIONS:-44
DOAROS
SHRINK WRAP
X
LABELS
$ BANOS H BOX
PAPER WRAP STRING TIED
DALES WRAPPED
PICTURE FRAME tINDF.R SJIRTNK LOAOED LOOSE
BALES UNWRAPPED__
WALL
1
2
WIOTH $ BASIS WEIGHT
43 x 50 NK
TYPE OF PAPER-45
43 x 50 MC
WT/M
152 152
POUNOS USEO
SUBSTITUTIONSi.41
- 800/.0639
K 13501.0379
W a H 6100 BOTTOM
WaH
5-
TUBING
8,988
SEWING
43x50fl
152 S-4400
1
AOHESIVE.47
GUSSET S AGGE.4$ SCORE.41
NP
B
GRIP FASTSO
SPOT PASTINGSi
SV HOTCH-32
MED
SD)
C $
.
THUMS CUT. LOG.-53 PERF.-34
FRT. CL*SsSS
*SEE BELOW
InsmUcYIWs:.8b
*ALL OVER 3/32" PIN MOLE PERYOBATIONS ON 1" CENTERS ON INNER WALLS. OUTER WALL
3/32" PINS ON " CENTERS.
C TAPE 512ESi
I. o INSTRUCTIONS-4S
TAPE TYPESI
TUE COLOR-59
LOOPER THREADSO NEEOLE THREADel
SAGS TO BE AS SIFrPROOF AS POSSIBLE
N
G FOLD VTFBTF
O SPECIAl. INSTRUCTIONS:-66
T
H
R
FILLER CORO-62
TOS-63
SLEEVE TYPE-44
POLYLOK
LEHMAN 01006
SPEC. NO./ DESCRIPTION/ SIZE
29-0501
Roller Mill
19x22*x4*
29-1002
Vertical Miii 22x253x43
CONSTRUCTION 2/40 NE, 1/50 P8W
INSERT 31" poly.
1/40 NE, 1/50 NE, 1/50 PEW
33" ply.
NOTEt All of the above prices include anti-skid coating.
PRINTING ID.
ID.
0/'
07/01/ 92
LOCATION
South Plainfield NA. COST/M CARLOAD QUOTATION
Great Plains
Unlat Camp
,fl'C /CrW$ 153.15 $ 152.35
214.45
205.90
4
4
/ .7
September 24, 1986
6. R. M. Dugan T D Landel s
rfllehmcCaunne
Bag Price Increases Attached ate revised bag price lists for your respective plants. Reflected in these lists are price increases as follows:
Stone Container Corporation - 5% increase effective 10/1/86. Westvaco Corporation - 6.3% increase effective 9/1/86. As of this date, we have not been advised by any of our other suppliers of a price increase.
J. S. Felger jsf Attachment M. J. Lorang
LEHMAN 01008
SPEC. NO.1 DESCRIPTION/ SIZE
29-0501 Roller Miii 19 x 22-1/4 x 4-1/4
CONSTRUCTION
2/40 NK, 1/50 FBW
29-1002 Vertical Mill 22 x 25-1/2 x 4-1/2
1/40 NK, 1/SO NK, 1/50 FBW.
INSERT 3-1/2" poly.
3-1f2' poUr.
Note: All of the above prices include anti-skid coating.
PRINTING ID.
ID.
LOCATION:
Effective: 10/1/86 South Plainfield, New Jersey
COST/M CARLOAD QUOTATION
Westyaco $ 162.95
204.30
SPEC. HO./ DESCRIPTION/ SIZE
29-0501
Roller Mliii 19 x 22-1/4 x 4-1/4
29-1002
Vertical Mill 22 x 25-1/2 x 4-1/2
CONSTRUCTION
2/40 NK, I/SO FBW
1/40 NK, 1/SO NK,
1/50 FD.
INSERT
3-1/2" poly.
3-1/2" poly.
Note: All of the above prices Include anti-skid coating.
PRINTING
ID.
iD.
LOCATIOM:
Effective: 7/1/86 South Plainfield, New Jersey
COST/M CARLOAD QUOTATION
Westvaco $ 153.30
t
192.20
a=13?ill__
BEMES CU INC
_fJUJ3tJX 13S0 PIPPER CL ;A u1463
u *kaecD-
CUSTOMER ORDER NO.
45218
I'C ENTEER J E
OUR ORDER Nb
215PV-53491
UNIVERSAL PRODUCT CODE
SALES ORDER NO. SALESMAN EXP FC G
FILE NO/PLANT REPR. CORRESPONDENT DAT ENTERED
SCHEDULED SHIP DATE
215PV-53491
532695 862 TERMS n1ET 30
FL 22921
PIJW
EXEMPTMO
05/03/85 W/E
05/24/85
Spa.
ACK.
INSTR.
CYPRUS INDUSTRIAL MINERALS CC
I ATTN: JUAIINE FELGER R 254A
o P 0 aex 3419
ENGLEW000 CU 80t55
T
O
CYPRUS INDUSTRIAL. MINERALS CO 65L LIETUCHEN P SOUTH PLAINFIELD NJ 01080
0
COLlECT
PREPAIO X OIARGE
ALLOW X VIA:
SHIP. INSTR.
. 2500/TOTE BUX 40X48 GNA PALLET EXPENDABLE 4 WAY PALLET - COW%T To BE 2500
INSTR. KEEP TOP FLAT FOR PALLeT STACKING
DESCRIPTION
(hAND)
5Oi CYPRUS(SEC95g OUES NUT PRT)
QUANTITY
UNIT I
I
LI0.000 BAG
PRICE
IU/M
L9 X 22-114 VSE
PRICE IN EFFECT AT TIME OF
2/40 1/5OWHT
SHIPMENT
231..60 (ENTRY PRICE)
GMA PALLET
EA 8.25 E
TOTE BOX
EA 4.50 E
ALL INVOICES MUST BE PAID WITHIN TERMS QUOTED. LATE PAYMENT PENALTY OF 1-1/fl
PER MONTH (1B PER ANNUMI SHALL dE LUAgGU ON OVERDUE ALCUUNIS.
E
YOUR ORDER IS ACCEPTED ON THE TERMS AND CONDITIONS SET FORTH ON THE REVERSE SIDE HEREOF,
NCLUDING LIMITING WARRANTIES
'Ofl'. ND. 740125.04 3-23
LEHMAN 01011
-
December 26, 1985
G. IL 11. Dugan R. Estrada T. 0. Landels K. a. Lehman M. IL McCune
1986 Bag Prices
Attached are bag prices for your locations which will be effective on January 1, 1986. Bids were solicited from the various vendors, and the lowest priced supplier(s) were selected. The vendors have been notified and requested to have a saleman call on each of you in the near future. At that time you should submit a sample of each bag to them. Please be sure that the sample you submit has one of the IIMIS hazard communication labels attached so that it can be incorporated in all futiiFiprintiiiTAFtach the label where you would like it to appear on the bag.
If at all possible, please cancel any outsunding orders you may have with other vendors and re-order through the vendors listed for your location.
Non-delivered prices have not been included for some of the vendors. Please call Joanne if you would like us to obtain these prices for you.
ivvcRaJ4
Michael J. Lorang MJL:jsf Attachment R. J. Buettner
HEALTH FLAMMABILITY REACTIVITY PERSONAL PROTECTION
U
0
0
a
I
LEHMAN 01012
QREAT PLAINS SAG CORPORATION
SUBSIDIARY OF coNrlNtNTAl. CAN COMPANY. INC.
Rein. Ave. C.I.C. - IndusTrial Pa,h New Philod.Ihia, Ohio 44663. Z16/33933fl
'b-'
SOLD TO
SHIP TO
-
PRODUCTION OROER NOI CUSTOMER OROER NO.-2
CYPRUS INDUSTRIAL MINERALS
651 METUCHEM ROAD
SO. PLAINFIELD, N.J 07080
QUAN. OROERED-7 PRiC1
INY. INSTRUCTIONSB
SANE .
DATE IECEIYED-3
DEL HRS. 7:00 AN - 3:00 PM
SHIPPING OATE-4
CALL: 201-754-4880 IN ADVANCE
TERMS 1% tO DAYS NET 30SO SHIP VIAIt
TRUCK ONLY
TEAR SUN.
TYPE BAt-27
PVSE
ItT.CUST.NO. l.A. I.C. ST.D PR.MF.
PCI
c-79
17
ICOUSflUCTION_-.
36
2/SONIC,1/SOFB
P.C.C.
WT/MPA.
2803 230456
WT/MPL.
G.P.IAGNO.
D.P.IIO.-26
,xs1iw,JSiaLs5sI,Janz'ra,a 33356
FACE WIDTHSB
GUSSET.r
C. 21
BRAND IIAME-37
29-2123
p COWl ANO INK NO.-31
FIN. LENGTHfl
23
FACE EDC/GUS BACK
PRINT LENGTHfl
30
TOP
STAR
VS
TOP SIZE-33
6 BUIlD NO.-..3I
'BOTTOM Sl2E_34(AI.VESIZEIi3bcs TYPE BOTTOMSI 6 3 URH , SIFTPROOF I'
C-795--3
INSTRUCTIONS:-4O
N
BLUE CP 539
T I N C
X ID
BACK
PRINT VALVE ARROW. PRINT ABOVE FCS:
29-2 124 (" LETTERS) DATE, CUSTOMER PO#, 3/140, CP ORDER/I. IDPRINT BELOW FCS.
P aUAN./UNIT (SPECIFY TYPE UNIT)-41
2200/44 x 56 PALLET
INSflUCTIONS,-44
BOARDS
S BANDS H BOX
NALF WRAP-42
SHRINK WRAP PAPER WRAP STRING TIED
X
PICTURE FRAME IINI)F.R SHRTNK LOADED LOOSE
WALL
WIDTH & BASIS WEIGHT
TYPE OF PAPER-45
WT/M
INSIDE 2
., x 50 MC 43 x 50 MC
152 152
FULl. WRAP-43
LABELS
BALES WRAPPCD
BALES UNWRAPPED
POUNDS USED
SUBSTITUTIONS:44
800/.0639
K 1350/.0379
W 18- 6100 BOTTOM
WIll TUBING
8,988
-
SEWING
43xSOFB
TUI '
152
s-4400
AOHEIIYE-47
NP
GRIP FASTSO
cijsscf. STAGGERli SCORE-41 SPOT PASTINGIt BY NOflhi-02
MED
STE
Q $
-
THUMB CIA?. LOC.43 PEIF.S4
FAT. CLASSSS
*5 BELOW
INSTRUCTIONSSI
*ALL OVER 3/32" PIN HOLE PERFORATIONS ON 1" CENTERS ON INNER WALLS. OUTER WALL
3/32" PINS ON 1' CENTERS.
C TAPE SIZE-57
L
INSTRUCTIOIIS:-.45
TAPE TYPESI
TAPE COLORSI
lLQ0Phl TNREAD-4O NEEDLE TNREAD-4I
I
EACS TO BE AS SIFTPROOF AS POSSIBLE
N
C FOLD VTF-BTF o SPECIAL INSTRUCTIONS.-.-fl
FILLER CORD-12
III
p
TOS-43
-
SLEEVE TYPE-44
POLYLOK
LEHMAN 01013
42-383
r7
i:;
7?
i6K
'y 7t'
1 ;) -
-1
6 a
-S; ,. 1 It 1' I
* Yz 4
So 6
o
,x23K 3P'
Z
I
21
I
i flJn S 6'(S
tar
r,c -u
r
a
/9 'C
4a. --.
a ;j/1Y/J
LEHMAN 01014
,'BANCROFT BAG, INC.
POST OFFICE Box 307 WEST MONROE, LOUISIANA 71291
TELEPHONE 318I38T255o
INVOICF
9 171%
D.U-N5 No. 00.847.3496
SOLO TO: Anterican TaIc Conipahy; :A1phie AlabAma 35014
SNIPPED TO:
SN'IE
caiantw
Bag
Type
9!TE January 15, 1919
See bel
CUSTOMER ORDER NO.
CAR NO. B 102
217
ROUTING
Bancroft Bag Truck
Size - Construction - Closures
Price
Amount
-
12,890
RYXE
2 39,400 --
IN
/t7 -/// -
-
PVSE PVSE
d0rrNo. SE 8-2264
1/3-30 days - 1/3-60 days 1/3-90 days
.:Tx 23 x 3
E
z491Nx . 5flFBW Banskicl
:2
Product of American Talc A-063-005
23 x ?9 x 33
Z3X3I/t.
2 40/NK 50 FBWBS Black
ID A-063-0O
146.25 210.36
I 20 Boxes .@:$9w00/Unit
.i:.
.
/
1,872.00
8,288.18 180.00
/ "
1/
-
ftcct-
?
-
'... IEb
Pith'
/-
.i<j 2k'-'
If '
-
'_-.0
Shipped under our ticket No. 20792 /
dated January13, 1979
8274-323
.7
it \!.: fk
LEHMAN 01015
ft
March 23, 1987
G. R. M. Dugan 1. D. Landels K. B. Lehman M. R. McCune Revised Bag Pricing Attached is a revised bag price list for your location. Revised pricing is effective April 1, 1987. All prices have increased by 4 percent. Union Camp and Gilnian prices are exact since new price lists were supplied. Stone and GeorgiaPacific prices have been calculated based on the above percentage; therefore, actual prices on invoices may vary by a few cents per thousand because of rounding.
J S. Felger jsf Attachment M. J. Lorang
LEHMAN 01016
4.) -I
STANDARD OIL C(P4PANY IHDXMA)
Kultiwall Baq Speciftcationo (Hot For Kanufactuririq Purposcj, June 6, 1984 P - Indicates Change From Previous List Dated March 19, 1984)
Anco Location
flag Spec Nunber (Product Pckaqed)
Aiken
47-0901-1 (Trademark)
47-0905-1 (Exior t)
47-0909-2 (wlndaoc Clay)
47- 091 0-2
(Windsor Clay)
47-09U-t jzxport)
47-0 911-2
Estimated Mnual Uoag.--l983
220,000 170,000 200,000 130,000
ts,oaa
N/A
flptne
CIA-i (23-OSOL)
(Roller Kill)
CYk-2 (23-1001)
(Vertical Hill)
CIA-4 (23-1003)
(Verticil Null
Car tersvilinjsytacauqn Cm-i
($1 White)
CtW-2
(AtaiTlite)
CN-3
(AtrI te)
138,000
44, 0 00
83,000
S60, 000
N/li
180,000
Baq Size
B9 Finished Lengthf Type 2 & Bottu,i Butt
PYSE 2G-l/2 x 25-3/4
PUSE
Pvsg
PVSE PYSK PVSE
20-1/2 x 25-3/4 3-1/2'
20-.1/2 x 25-3/4 3-1/2
20-1/2' x 25-3/4 3-l/2
20-L/2 i 25-3/1 3-l/2
20-l/2 x 2S-3/4 3-l/2
PUSE 18-1/P * 23 3-i/2
PVSE 20-I./3 x 2S"
3-1/V PVSE 22 x 25-l/2
4-l/2
PVSE 16 x 20-l/4 3-1/2"
PVSE 16 x 21' 5-1/2
PVSE IO-l/2 x 23-1/P 3-l/2
Sleeve Size--Type
Sag Construction jaeqjnning with Inner Ply) Requires
V Paper
3 --Paper
3 Paper
3 --Paper 3 --Papet 3 --Paper
7/401 Basis ilK 1/501 Dasls NX
4/500 Basis Mc
4/504 RasiB NE
2/40f aasla NIC 1/501 Basis Nit 2/104 asie t4K 1/501 Basis Mc
2/40t flasis NK 1/SOt Basis M
1 Side, 1C Printing
Identlftcatton Printing
1 SIde, lC Printing
1 SIde, 1C Printing
Identttication Punting
1 Side, 1 Color Printing
Water Soluble Adhesive Water Soluble Ink
3-l/P--poly 3-i/2--Poly 3-1/2--Poly
2/404 aio IlK 1/50* flasls flit
2/40t Basis IlK 1/SOt Basis P0W
2/40* Basis HR 1/501 BasIs PBW
Identification Printing
Ludox
Identification Printing
LU dcx
1 Side, le Printing
Ludox
3-1/2--Paper 3-l/r--Paper 3-l/2'--Paper
2/60 Dasis MK
1/60f Basis Ilk 1/lot Basis NK 1/601 Basis mc 1/lOt Basis WK
Identification Printing
Wdox
Z Bide, IC Printing
Lu do x
Ludox
Amoco Location
Bag Spec Number (Product Packaged)
Estimated Annual Usaqe--1983
Bag Size Bag Finished L.ength/ type Top & Bottom Butt
Sleeve Site--Type
Bag Construction (Beginning with Inner Ply) Requires
Car tersville/Sylacauqa (Continued)
(AtomLteJ
2,800,000
PVSE 18-1/2" x 23-112" 3-1/2'
3-1/2"--Paper
1/604 Basis HR 2/704 aasls ?IJc
1 Side, 1C Printing
Ludox
CTW-S
(Atomite)
2,000
?VSE 18-1/2' x 23-1/2" 3-1/2"
3-1/2"--Paper 4/604 Basis HR
Ludox
CTW-6
(Barimite)
120,000
PVSE 15' x 20-1/4" 3-1/4'
3-1/4'--Paper
1/60* Basis HR 1/704 Basis HR
i side, IC Printing
Ludox
CTW-7
(Barimite r)
(Barytes 122)
375,000 80,000
PVSE 15" x 20-1/4' 3-1/4'
PVSE 14' x 16-3/4'
3
3-l/e--Paper 3' --Paper
1/604 Basis HR 1/704 Basis HR 1/604 Basis HR 1/701 Basis HR
Side, 1C Printing
L.udox
(udox
(.1W-B
(Barytea 422)
(Cheecarb 411)
700,000 15,000
?VSR II" x 16-3/4' 3'
PyRE 18-1/2" x 23-1/r
3-112'
3' --Paper 3-1/2'--Paper
1/601 Basis HR 1/704 Basis HR
1/604 sasis HE 1/704 Basis HR
Identification Printing
Ludox
1 Side, 1C Printing
Ludox
crw-1l (Cbemcarb (22)
20,000
PVSB 17-3/4" x 21' 3-1/2'
3-1/2"--Paper
1/604 Basis HR 1/704 Basis HR
1 Side, 1C Printing
Ludox
CTW-12
(Chencarb (33)
20,000
PVSE 17' x 20-1/4" 3-1/2"
3-1/V--Paper
1/604 Basis HR 1/704 Basis HR
1 Side, 1C Printing
Ludox
CTW-13
(Drikalite)
CTW-14
(Dry SO's)
430,000 250,000
PVSE 17-3/4" x 21'
31/2 PVSE 16' x 20-1/4'
3-1/2'
3-1/V--Paper 3-1/V--Paper
1/604 Basis HR 1/704 Basis HR 1/604 Basis HR 1/704 Basis HR
1 SIde, 1C Printing
Ludox
Ludox
trw-is
(Duramite)
eoo,000
pyss 17' 20-1/V 3-1/V
3-1/2"--Paper
1/604 Basis HR 1/701 Basis RN
1 Side, 1C Printing
Ludox
aN-IS
z (Kotaisite) aw-17 (Snowflake)
300,000 250,000
PVSE 17-1/2" x 19-3/4' 4-1/2"
PVSS 17-3/4' x 21' 31/2"
3-1/V--Paper 3-1/V--Paper
1/604 BasIs HR 1/704 BasiS NE
1/604 Basis HR 1/704 Basis HR
Identification Printin9
Ludox Ludox
o trw-is
-a jsnowflake)
Os
1,000,000
PVSE 17-3/V x 21" 3-1/2"
3'1/2"--Paper
1/604 Basis HR 1/701 Basis HR
1 Side, IC Printing
Ludox
-a)
Amoco Location Bag spec Number
(Product Packaged)
Estimated Annual Usage--1983
Carteravtlle/Sylacauga (Continued)
CtW-1 9
(Super coat)
120,000
CTW-20
(Supermite)
160,000
CTW- 21
(Supermtte)
30, 000
Chocolate Bayou
Cfl-1
(HD Polyethylene)
6Z0,000
CE-lA
(lID polyethylene)
0
Cfl-1 (Special) (lID polyethylene)
160,000
Ca-2 (Polypropy1OJe)
950,000
CB-2A
(Polypropylene)
24,000
Dag size Bag Finished Length! Type Top & Bottom Butt
PVSE 20-3/4" x 24-1/2" 3-1/2"
PVSE 20-3/4 ,c 24-1/2" 3-1/2"
PVSE 20-3/4" x 24-l/2 3-1/2"
PVSE 20" x 24" 5-1/2"
PVSE 20" x 24" 5-1/2'
PUSS
20 x 24 5-1/2"
PYSE 21" x 24' 5-3/4"
PYSS 21" x 24" 5-3/4"
sleeve SIze--Ty
Bag Con2truction Beginninq with Inner PlyJ Requires
3-1/2"--Paper 3.-1/2"--Paper 3-l/2"--Paper
2/601 Basis HR 2/601 Basis NM 2/604 Oasis UK
Identification Printing
Ludox
Identification Printing
Ludox
Ludox
5-1/4--Poly
5-1/4"--.Poty S-1/4"--Poly
5-l/2--Paiy 5l/2--Poly
1/2-1/2* P.E. per Ream
SOt Basis 14K
3/504 Basis Nit 1/601 Basis NK
1/2-1/24 P.E. per Ream
SOt Basis UK 3/Sot Basis NK 1/601 Basis NK
1/1-1/2 Poly Ply 5/50* Basis IlK
l/2-1/2f P.R. per Ren
50t Basis P1K 3/504 Basis P1K 1/604 Basis NK
l/2-1/2f P.E. per Reajzi
50* Basis P1K 3/500 Basis PIE 1/601 Basis NK
1 Side, le Printing
Ludox
3/32" Perforations On 1-1/2" centers on 1st and 2nd plies
Export ID Marking Ludox 3/)2W Pertorattons
On 1-1/2" centers on let and 2nd plies
1 Side, le Printing
Ludox
3/32 Perforations On 1-1/2" cnters on 1st and 2nd plies
1 Side, 1C Printing
tudox
3/32 Perforations On l-1/2 centers on 1st and 2nd pUn
Export ID Marking
Ludox
3/32 Perforations On 1-1/2" centers on 1st and 2nd plies
fl1Oco Location naq Spec Number
(Product Packaqed
Esttnated Annual Usage-1983
Chocolate Bayou (Continued)
CB-2 (SpecialJ (Polypropylene)
280,000
Bag
*
WS
aaq Size Finished Lqnqth/
TOP & BOttO Butt
210 ,c 24
5-3/4
CB- 3
(Polypropylene)
CB-3A
(Polypropylene)
CS-4 (lID Polyethylene)
CB-4A
(HP Potyettiylene) Fernie?
Ic-A
(Dtatoni tel N-fl
(Diatomi te) Gleason 60-0402-1
{Trademark) 60-0403-I.
(Exporfl
100 000
24,000 132, 000
36,000
N/A N/A 190, 000
o,oaa
PVSE
21 x
5-3,4.
pvsg 2V x 24 5-3,4.
PVSE 20 x 2V 5-1/2
PVSE
20 x 2C 5-1/2
PVSE PVSE
22 x 35
4-l/2
23 X 35-1/2
7.
PVSE l8-1/2 3c 23-l/2 3-1/4
PYSE l8-l/2 x 23-l/2 3-1/V
Sleeve S Lze--typa
Bag Constnaotion (Beqinninq with Inner Ply) Requires
5-l/2--Po1y S-l/2--Poly S-l/2--Poly 5-l/4---Poly 5-l/l"--Poly
1/1-1/2 Poly Ply 5/501 Basis Ilk
1/2-1/21 P.E. per Ream
60$ 8a518 NK 2/60* Basis NK
3/604 Basis ZiX
1/2-1/21 P.E. per Rea'i 60$ Basi; HR
2/6Q Basis HE
3/60t Basis HR
t Side, 1C Printing
Ludox
3/32 Pertorations On 1-1/2 centers on 1st and 2nd plies
1 side, 1C Printing
Lodox
3/32' Perforations On t-1/2" centers on 1st ply only
Ludox
1 Side. IC Printing
Ludox
3/32' Perforations On 1-i/V centers on 1st ply only
Ludax
fl-i/V--Crepe '4-1/2--crepe
VSD) Basis Ng 3/504 Basis NX
Identification' Printing Identification Printing
3-1/4--Paper 3-l/4--Paper
2/401 BaS&S NK
1/Sal Basis NK
4/Sot Basis lix
1 Side, 1C Printing Identiflcaion Printing
Note, Sleeve must be reduced hinged tuck-in with thwtb slot.
-3
Moco Location
Bag Spec Nurber (Product Packard)
estimated Mnual
Uaaqe--1963
Grand Island
27-0501
IRollet Nill--Pomestic)
335,000
27 -050 S
Cusp/lisp Dense)
100,0 00
Bag * IY
PVSE
Bag Size Finished Length!
'top I Bottom Butt
19" X 22-1/4" 4-3/4"
27 -0506 (Olympic)
396,000
nYse 19" x 22-1/4"
2 7-1102
(Miztron--POrt)
0
27-1104
132000
(NistronDohlestic, Brown)
nYSE 22" x 35-1/2"
4.
nYSE 22" x 35-1/2"
4.
27-1106
178,000
Ijiistron--lflTnestic, libite)
nYSE 22" x 35-1/2"
27-1301
(Mistron-D0we5tic, Brown)
27-1401-1 (Mis tron --Dens/Class)
54,000 192,000
risE 25" x 29-1/2"
nYSE 22" x 25-1/2" 4-1/2"
27-1401-2 (Nistron-DenB/Class)
1181000
nYSE 22" x 25-1/2" 4-1/2"
Sieeve Size--type
Bag Construction
ueyinning with Inner 1a Requires
3-l/2"--Poly
3-l/2"--FBW
3-1/2"--PBW 3-1/2"--Paper 3-1/2"--Paper
2/40* Basis NM 1/50% Basis NM
2/503 Basis NM 1/60* Basis NM 1/503 Baste F14
2/503 Basis NM 1/603 Basis NM /S0$ Basis P5W
2/503 Basis NM 2/60* Basis NM
2/503 Basis NM 1/603 Basis NM
3-1/2"--Beater 3/503 Basis Baster (i'thite) (All Plies ?thite)
3-.1/2"--Paper
3/50* Basis NM
3-l/2"--Beater 3/503 Basis Beater
(Itite) (All Plies ?thite)
3-1/2"--Paper
3/503 Basis NM
Identi Eication Printing
1 Side, 1C Printing
1 Side1 1C Printing
Identification Printing
1 Export Markings)
Identification Printing
Water Soluble Adhesive Water Soluble Ink
ldentification Printing
Water Soluble Adhesive Water Soluble Ink
I.lentiflcation Printing
Identification Printing
Water Soluble Adhesive Water Soluble Ink.
Identification Printing
Water Soluble Adhesive Water Solubla Ink
Moco WcatIOn ag spec tiumber
(pcoduct Packaged)
Hi,tcbtnson
It-t
flyeat)
Eatim.ted Annual Uaage--1903
0
11-2
(Zyest-fltj
B5,000
(zyest-VN Oil Coated) (Torutein)
51.000 26,000
(plain White)
24,000
8-6 (Plain Brown)
27,000
0-7 (Plain White)
5,000
(Piain White)
20,000
flag site Rag Finished Length/
ttp & Bottom Butt
P204 1B x V x 3P raat 18" * 4" x 3P
aac 1S
p tr r
peat l6 x 4" x 3l P8(14 19' x U' x 31' pna 18 x 6' x 31' P9a4 13 x4 x 24"
Sleeve
5ize--pe
WA
EVA
H/A
n/k
WA
Il/A
N/A
N/F.
flag Construction (Beginning with Inner Ply) Requires
.002 LDPB !aMnated
2/50* Basis Nit 1/SQl Basis 78W
2 Stdfl, 1C Pzinttng
.002 LOPE Lamtnated 2/Sot Bauia Nit 1/SO I Basts Paw
2 Sides, 1C Printing
.002 LDP Lamtnatea 2/50* UasiS HK 1/SOt Banis FDW
.OtI wn tamBate
2/SOt Basis NK 1/Sal Basis P8W
2 Sides 1C Printing
Stan, IC
.002 LDPB Laminated 2/50* Basis IlK 1/Sot Basis FBW
Plain
.002 LDP tamtnted
2/501 BaSIS mc 1/50* Basis Ilk Brown
Plain
.002 tDfl taiTitnated 2/501 BsLs UK
1/501 Basis PaW
Plain
.002 WPE Sheeting
Plain
Hot Melt Stripe Laminated
1/504 Basta Nit
1/501 Bais VBW
longitudinal PW Sean On
Number One Ply, Heat sealed
With Hot Melt (poly-to-Poly
seal), Poly Sealed at Dottiri
ot Bag (Poly-to-Poly Heat
seal)
Amoco .ocatiofl Rag spec Number
(yroduct Packaqed)
Joliet/WiilQW Springs
J-IM
(Polystyreflej
Estimated Annual
Bag
isaqe--1983
* !i
183,000
PVSE
Bag Size Finished Length/
Top & Bottom Butt
20 ii 24-i/V
5-1/2
.T -lB
(Polystyrene)
240.000
PVSE 2 x 24-1/2 5-1/2"
3-18 (ft) (Polystyrene)
0 Pvs 2o X 24-1/2 5-1/2
J20
ITMM
420,000
3-28 2C)
(ThA)
300, 000
J-.4B
(isophtltalic Acid)
J-BR
(Zsopbtbalic Acid)
J-9B
(Isothalic Acid)
J-l19 fl'erepbthalic Acid)
Los Anqetes 21-0501
(Ro1er Kill--Domestic)
21-0502
(Roller Mill--export)
0
360,000 70, 000
0, 000
457 090
PDQM 1.5 x 4-1/2 x 30
PBc4 15 x 4-1/2 x 30
pVSE 28-1/2 x 23-i/4 3-3,4.
PVSE 18-1/2 x 23_t/4w 3-3/4.
PVS 28-1/2 x 23-1/4" 3-3/4"
PVSB i8-t/2 x 23-i/4
3-3/4.
PVSE ]9-l/2 ii 24-1/2
3-1/4" PVSE 18-i/2 x 24-1/2"
3-1/4
S1eve
Sizs-.-Type
Rag Conttuction JAeqinning wLth Zrnyet Ply) Requires
5-L/2"--Poly
3/604 Basis P4K
5-l/2--Poly
3/601 Basis UK
5-1/2--Poly
NA
H/A
3-3/4--Po1y
1/21/24 P.s.
per Ream SQl Basis R1
3/SOt Basis P1K 1/GOt Basis P4K
1/4.0 Nil Valeron (Anti-Static)
2/40* Basis P1K 1/SOt Basis mc
1/4.0 Nil Valeron (Anti-Static)
2/40j Basis NtC l/50f Basis NX
3/60f Basis P4k
3-3/4"--PoLy
3/60t Basis NK
3-3/4--Poly
3/609 Basis N
3-3/4--Poly 3/601 aais HK
3-I/4--Poly 3-l/4--Poiy
2/401 Basis P1K 1./Sot Basis NIC
3/SQl Dasts P4K 1/601 Basis IlK
Identification Prtnttng
Ludox
Suttproo rnoubie trap)
I Side, 1C Printing
LudOx
Siftproot (Double Tract) 1 Side, LC Printing
Ludox
3/32 pertoraUon. On 1-1f2 centers On 1st and 2nd plies
SIttprooE (DoubJe trapi 1 Side, IC Printing
t.udbx
1 Side, 2C Printing
Ijudox
1 SIde, 1C Printing
Ludox
Siftproof (Double Trap I Side, IC Printing
Ludog
Sittproof (Doublo Trapw) 1 Side, 1C Printing
I.udox
Siftprouf tDouble Trap) 1 Side, 1C Printing
Ludox
Siftproof Uouble Trap")
Identification Printing
Identificatton Printing
(+ ixport Mark1ngs
&1cto location
Bag Spec Nulither (Product Packaqed)
Estimated Mnual Usaqe--1983
LOS MqeZeB (Continued 21-1.001
(Vertical Mill---Doueatic)
21-1002
(Vertical Mill--Export)
27100O 26,000
Sa,,erSV itle
53-Q60l-1 (Small TrdeTTlark)
53 D8 01-1
(Plain)
53 -Q802-1 (Large Trademark
S3 -0903-1
(,cport)
1451000 360,000 320,000 320,000
%3 -0907-1
(Seater White ?rademjrkj
25,000
53-0809-1
(Beater tmite Export)
0
53-0910-1
N/A
South Plainfield
CYS-1 (29-0501?
Utolier Mill)
CYS-3 (29-1002)
(Vertical Mill)
334,000 171000
Bag Size aag Finished Lar,qth/
Top Eotton Btitt
PVS 20-1/2' x 25 5-l/2
PVSE 20-l/2 x 25" S-i /2'
PUSE l9 x 24-1/2 3-l/2
PVSE 20 ,c 25
3-l/2 PUSS 20' x 25
3-1/2" pvS 20 x 25
3-l/2 pVSE 20 x 25'
3-1/2'
PVSE 20 'C 25
3-l/2
PVSS 20-1/2' x 6-3/4
3-1/2
PUSE l9 * 22-t/4" 4 -l/4
PUSS 22 x 25-lfl'
1-1/2
Sleeve Stze--Igpe
Bag Construction (Beg inning with Inner Ply) Require;
3.1/2s_crepe
ITUCk-In)
3-l/2--Crepe
(Thck -Ii.)
3/SOt oasis Nk 3/Sot Rasi5 NK 1/50j Basis NK
3 --Paper 3 --Paper
2/lOt Basis Wk 1/Sot Basis ilk 3/50J Hasia 8W
3' --Paper 3/50f Basis OW
3" --Paper 4/50* aasi Wk
3' paper 2/SOS Basis Beater
twhite) 1/60* asi Beater (All Plies White)
3 Paper 4/501 flanis Beater
fWbite) (All Plies WbIte)
3-l/4"--Paper 4/501 aasis NK
Identification Printing
Identification Printing
1. Side, IC Printing
1 Side, lC Printing 1 Side, 1C Printing
identification Prtnting
1 Side. 1C Printing Water Soluble Adhesive Water Soluble Enk Identification Printing Water Soluble Mhesive Water Soluble InIc Identification Printing
3-l/2--Poly 3-l/2-Poly
2/401 basis NX 1/504 oasis flW 1/lot basis NX 1/50* flasis IlK 1/Sot asts P5W
Identification Printtng
L,udox
Edentification Printing
t.udox
S1ff0c0 Location
Rag Spec Huaber (Product Packacled)
Texas City
tc-1
(Resin 18-210)
TC-2 (Resin 18-240)
TC-3 (Resin 18-290)
Three Forks
25-0101 (Compacted--Br own)
Estimated Annual
Bag
Usaqe--1983
* Type
Bay Size
Finished Length/ 'Np 1. Bottom Butt
80,000 15,000 145,000
PVSS 20" x 22-1/2" 5-1/2"
PYSE 20-1/2" x 23' 5-1/2"
PUSS 20-1/2" x 23' 5-i/2"
352, 000
PVSE 18" x 21" 4-1/2"
25-0102 (Compacted--White)
469,000
PUSS
18' x 21' 4-L/2'
2 5-0 10 4
(conpacted--njx'rt)
25- 0501
(Roller Kill--Domestic)
25-0511
(Roller Mill white--
Domes tic)
11,000 317,000 N/A
PVSH PYSS PUSH
18" ii 21' 4-1/2"
19' x 22-1/4'
4-1/4"
19' x 22-1/4' 4-1/4"
25-0601
(Roller Kill--325 Mesh)
56,000
2 5-0 60 2
(Holler Mill--Exr t)
36,000
25-1101
(Mistron--Sxprt)
42,000
25-1103
146,000
(Mistron--Domestic. Brown)
PUSS PUSS
*
PUSS
19' x 22-1/4' 4-3/4"
19' x 22-1/4'
4-1/4"
22' x 35-1/2' 4-3/4"
22' x 35-1/2" 4-3/4"
25-1105
51,000
(MistrOn--OoTrCstiC, White)
pvsg 22' x 35-1/2' 4-3/4"
Sleeve Size--Type
Beg construction (Beqinning with Inner Ply) Requires
5-1/2 '--Poly 5-l/2"--Poly
S-l/2'--Poly
3/601 Basis HR 3/601 Basis HR 3/60* Basis NK
1 Side, 1C Printing
Lii dox
1 Side, 1C Printing
Ludox
1 SIde, 1C Printing
t.udux
4-l/2'--Paper 3/501 Basis HR
4-l/2'--Reater 3/501 Basis Boater (WMte) (421 Plies White)
4-l/2"--Paper 4/50* Basis MR
3-1/2"--Poly
2/40* Basis HR 1/50; Basis HR
3-l/2"--Beater 3/Sot Basis Beater (White) (All Plies white)
Full Wrap Around
Unpaa ted Seam
3-l/2'--Poly
2/40* Basis HR 1/50; Basis HR
3-l/2"--Poly
3/504 Basis HR 1/60; Basis HR
3-3/V--Paper
2/50; Basis HR 2/60; Basis HR
3-3/V--Paper
3/50; Basis HR
3-3/4'--Beater 3/50; Basis Boater (white) (All plies White)
Identification Printing
Water Soluble Adhesive Water Soluble Ink
identi ficstion Printing
Water Soluble Adhesive Water Soluble Ink
Identification Printing
Identification Printing
Identification Printing
Water Soluble Adhesive Water Soluble Ink
Identi I ication Printing
identification Printing
(4 Export Markings)
Identification Printing
(4 Export Markings)
Identification Printing
Water Soluble Mhesive Water Soluble Ink
Identification Printing
Water Soluble Adhesive Water Soluble ink
Aatco Location Bag Spec Number
Estimated Mnqai
flag
th,ree Forks (Continued)
2S-1301 (Mietron--pomestic, Brown)
28,000
2S-1302 (Histron--Domestic, white)
S6,000
Torrance
T-t (Polystyrene)
T-1A (Polystyrene)
white Marsh
62-0201-1 (Trademark)
62-0403-1 (Export)
20,000 l0,o00
140,000 3,000
PVSE * PVSE
PVSE PYSE
PVSE flUB
flag Size Finished Length/
- 10 -
Sleeve
25' x 29-1/2'
S.
25' x 29-1/2' 5.
20' x 24-1/2' 5-1/2'
20* x 24-1/2' 5-1/2'
18-l/2 x 22' 3-1/4'
18-1/2' x 23-1/2' 3-1/4'
3-l/2'--Paper
3-l/2'--Beater (white)
S-l/2'--Poly S-l/2'--Poly
3' Paper
3' --Paper
Bag Construction (Product packaged) usage--1963 * WPe Top a Bottom Butt Site--Type (aeginninq with
Inner PtyJReguires
3/SO! Basis HR
3/50* Basis Beater (All Ellen white)
Identi f icetion Printing Water Soluble Adhesive Water Soluble Ink
Identification Printinq Water Soluble Adhesive Water Soluble Ink
3/60* Basis HR 3/60* Basis HR
1 Side, 1C Printing
LAid ox
tudox
2/40* Usa is HR 1/50$ Bests HR
4/SQl Basis HR
1 SIde, 1C Printing Identitication Printing
06/06/8 4
BAG DIVISION
58 WEST BRIDGE STREEL NEW HOPE, PA 10938 TELEPHONE (215) 0622086
June 28, 1982
Mr, Keith Lehman qrprus Industnal Minerals Company 651 Metuchen Road
South Plainfield, New Jersey 07080 Dear Keith: This will confirm our conversations and action on bags for South Plainfield.
1. Roller Mill Bags We will replace the defective (valve leakage) bags recently shipped to your plant. When the defective bags are returned, we will perfo-
rate the edge of some bags to see if by relieving the pressure in
the bag we can elEiiinate the excessive spillage from the valve. If
5uccessfuj., you agree to accept the return of the bags! The replacement roller mill bags will be constructed with a longer P. E. valve insert and will have under valve perforations made with small pins. The print copy will be changed per your instructions. 2 Vertical Mill Bags We have entered your order No! 44985 covering 4011 vertical mill bags. The specifications for these are as follows: Size - 22 x 25 - 4 top and bottom
Constructed - 1/40 MC 1/50 I'4K 1/50 white 3 reduced P.E. iusert
Printed - one side one color (blue) $ Extra heavy anti skid treated
Our cirrent price in 40M quantity is $226.lS per M. We will manufacture 38M without under valve perforations, Two thousand will be manufactured with under valve perforations for testbtg. All of the bags will be printed per your instructions.
-continued-
LEHMAN 01027
Cyprus Minerals Company
Phone or Routing Memo
l6-iO (6-84)
To (print all names legibly)
Time
DUrgent
P..ia, Ceiling Representing Ann Cc*e
MCfRoom
HOrneofMomo/2,7f1RsPflyDeteff roqd.)
Location (if not local) [Coman/Facilit
r &/frt
Teisphons
o Telephoned You
2 Wants To See You : Please Call
Will Call Back Eni J Rettimed Your Call
o Stopped y
For Your o lnlOrlTIation O Signature o Comments O Aprovat
Message
Please O Handle O Note & Return O Appifive & Return
O See or Phone Me
O Prepare Aelpy, My
Signature O Per Our Conversation O Per Your Request
2 File
2 Ml
2 Circulate C Make
GcpieslEa.
From - em
Location (it not local)
JCo0n0tbinauched Extanston
LEHMAN 01028
d
cct
4IQM
November 23, 1987
M. J. Lorang K. G. Morris
FYI
nldL-
Per our discussions on November 20 and 23, a decision has been made that Georgia-Pacific Corporation would be our primary supplier and Union Caiip Corporation and Stone Container Corporation would be our secondary suppliers. Approximate voltines are 52%, 34%, and 14% for Georgia-Pacific, Union Caup, and Stone respectively. This is based on a 50/SO split at all locations except South Plainfield and Alpine between the two lowest-priced suppliers. See attached list for suppliers at each location. All three companies have been verbally notified of our decisions, and appointments are being scheduled for their representatives to meet with Jack and me to review the details.
As per MJL's suggestion, worksheets have been prepared for each location where gross dollars have been used to calculate the "best deal" on a percentage basis. These worksheets are attached for your information. The intent of this exercise is not to dictate which bags should be purchased frcni each supplier. They are provided only for guideline purposes.
I will prepare price lists which include specifibations in the near future which will be updated as necessary when price increases are announced. In the interim, pricing by location for the vendors selected is attached for use by the Superintendents/Managers.
Joanne S. Felger 3sf Attachments R. J. Buettner
LEHMAN 01029
6&o
-----..it.r.a-tQ4uLt\k.L..ia-jIc. JIbS-3O
770
_-.._.__-
ii I --
..-u
-
h-a-
inajnd. sra
i5J
S3..
..-
77L
A
1
- ..
-. Q-fl
-- __5A) .
7
r' c7
-A-
LEHMAN 01030
-C
1 2
6
- 1-
a
11 12
'1413
2
/
7"
/
It,
11
Qo
2.2
7 100 21D
2W
217
1,11.17
Li
iiJ
33.1
to
f/ti.,
'-tO,3
&,o 2I7 .61Q
143
16
17 18
19 4'
20 21 22 23 24
25
26 27 28
C29
30 31
:4
-\
-
.----.----
-
5091\rcn "Asr
ii12Z.7
3tJ4
i,)
7O. 110,0
LI
&9I5
/61.)
lois
C
'
4< 77.1-
'
4' L.7
It!
- ---.- -
-
LEHMAN 01031
'
2
3
5
N
17 aj
11 12
.( E 16 * = 17 18 19 20 21 22 23 24 25 26 27 ('2928 30 31
1
'-Pit
IIML
-f4-j
1y77
221
36g
-
612
252,5
l,o
tO
L4I5
LLI
-YD.' IO2.
is.o
*
'
Iot.
4'. 'ig.
544.4
LEHMAN 01032
1 Lo-o'-poa
2 3
5 0 7 a
I-- - -
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
JU.ar,5a.
r1 2 c.\: 4
(o '1.L
10 \.I
117I7
5 L's 6 ,.
7
IOI7
rig,
0/c
j
LEHMAN 01033
2'U 5
0db
1
4Q
15
30,5 75(
r
(L
11
19
20 21 22 23 24 25 26 21
-
I
I
L -.
*
-
LEHMAN 01034
1
tSoa'
-- .-.- SS:0SOi.. 550
0
.._oo&.
L0
!
.-.--G.I......
-
L2S5
e
to
4
:.122
20.7
.- L.
I 5L --- -.--
-( ;:r
17 18 19 20
21.
22 23 24 25 28 27
L ::-
30
311
LEHMAN 01035
a
25-Clot
.
2 ,OIoa
2
oSol
- .....05o5
O(o1 OLO2
0003 lID!
11
121, 1105
Loi-i
IOl-Q.
P401-C
sI
220
25
Is -
105
-
40
125
I
IS
130
)J45
55
4 Is
-3t.o --I
5.
IS.O
IS,
7O
QI1
).7 S5.5.
35 '/.5
/7
I
3-! j
I
_50
I
7,3
5.2
t.7
I.o
.I03.
*. l0t.0
103.2
kc I0't,5
i l0b5
OGc
''P21 103.3
7
100
3O t'
.3 U) -
s_i
21
22 = 5I.4)o
23 Lfl ba4
24tflO54l4
251 26
271 28
29 30 ii
31
____________
LEHMAN 01036
-C
I
'
.. .t
OSOQ.
05O5
1 \1O4.
L..
ISO)
io J.9PH
CI----j5
uosD aLstcL,
to.ti
.-._.
L
2g
.
Q5 ........
*ii I
s.s
H S4-rn,'
Ip'\
35
-- _9u'-
.$
517
L...........
a)1)
I
5LL.
1W S25 . 31{5
102-7
(O2.
,. 5-
13.7
.
181
21
22 23 24 25
-
28
31
- I -----_--_-
LEHMAN 01037
a
l?tc'. ok7
GeorgiaPacific Corporation
133 Peachtree Street, N.E. (30303)
P.O. Box 105605 Atlanta, Georgia 30348-5605 Tilephone (404) 521-4000
October 23, 1987
Mr. R. 3. Beuttner Sr. V. P., Operations Cyprus Industrial Minerals Co. 7000 south Yosemite Street Englewood, CO 80155
Dear Jack,
In response to your request for quotation, we at Ceorgia-Pacific are very pleased to submit the attached bid package on your multiwall bag requirements for the following locations:
Cartersville, CA Sylacauga, AL Cleason, TN Aiken, SC Sandersville, CA Three Forks, MT Grand Island, NE Alpine, AL S. Plainfield, NJ
Ceorgia-Pacific, being the largest totally intgrated forest products company and a large supplier of kraft, white and extensible grade papers, is very proud of our capabilities, ranging from forest lands through converted products.
Addressing the points stated in your letter dated September 15, 1987, Ceorgia-Pacific is prepared to propoSe the following:
Multi-Year Contract - As discussed in our previous meeting in Englewood, CeorEia-Pacific is very interested in a multi-year contract that is beneficial to both our companies provided we are chosen as a major supplier. At such time as this decision is made, we would request a personal meeting with you end the Ceorgia-Pacific Multiwall Management team to determine specifics in the best interest of both Cyprus and Ceorgia-Pacific.
Price Escalation - We would offer inventory control programs based on forecasted requirements by plant location, this would be in the form of printed roll stock or finished bags as would be determined by manufacturing locations. A program of this type will have to be developed between Cyprus and Ceorgia-Pacific for maximum benefits to both our companies.
LEHMAN 01038
Prices quoted herein are firm through March 31, 1988. Price increases/decreases will be reviewed on a quarterly basis and will be dependent upon the changes in published prices of:kraft paper, other raw materials, increase/decreases and ongoing market conditions. All increases/decreases will be negotiated with at least 30 days prior written notification.
Print Differential Charges - The attached prices already include the print .upcharge for each and every item, however, we will combine all orders of the same size and construction to insure Cyprus the best possible manufacturing cost. Attached, per your request, is a copy of1 our print upcharges. This for you information only, please.
Techinical Support - Georgia-Pacific is very fortunate to have the services of:a Packaging Engineer capable of'performing plant surveys with the objective of reducing costs and maximizing operating efficiencies. Frankly, we offer the finest engineering services in the industry at no cost to the customer.
Our terms are 17., 10, net 30 days. Applicable finishing charges to apply per attached.
We at Georgia-Pacific are very proud ofour people, our products and
our two manufacturing plants located in Pine Bluff, AR and Hamlet,
NC. We extend to you and your personnel an open invitation to visit
our plants and meet our people.
-
We are very pleased by the confidence expressed in our company to join with Cyprus as a "partner" for the future.
After reviewing our attached quotation, should you have any questions, please contact me. Thank you again for this opportunity to be of: service.
Si erely,
REW: abut
Attachments
cc: Joanne Felger Roy Donnell Tony Joyce Sales Service - Hamlet Sales Service - Pine Blufi
/R. E. (Bob) Webb
National Accounts Representative
Multiwall Packaging Division
LEHMAN 01039
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:
PRICING SUMNRY
Three Forks, Montana Georgia-Pacific Corp.
Pine Jiliiff. AR
Spec. No. 25-0101 25-0102 25-0104 25-0501 25-0503 25-0505 25-0601 25-0602 25-0603 25-1101 25-1103 25-1105 25-1401-1 25-1401-2 25-1401-E
80M - $163.54
$238.75 $200.75 $171.35 $171.35 $171.35 $173.30 $712 50 $173.30 $174.05
$276.70
1.5
'iio.95
S942.60
s,qo.i
Delivered Price 40M
$165.02 $239.90 $202.25 $172.85 $172.85 $172.85 $174.75 $233.95 $174.75 $375.55 $$278.20 $533.90
'+12.1+0
*2-1-7,-se
$244.10 $791.80
20M
$172.30 $247.55 $2h9.55 $180.85 $180.85 $180.85 $182.80 $242.00 $182.80 $382.80 $285.45 $541.20 419.70
$251.40 $299.10
Lt'
LEHMAN 01040
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:.
PRICING SUMFRV
Grand Island, Nebraska
Ceorpia-pacific Corp. Pine Bluff; AR
Spec. No. 27-0501 27-0502 27-0503 27-0504 27-0505 27-0507 27-1104 27-1106 27-1301 27-1401-1 27-1401-2
BOM
- Slltxs
$173.15 $173.15 $173.15
$245.40 $271.30 $385.15 $258.90 $300.35 $203.09
Delivered Price
4OM
$175.03 $175.03 $175.03 $175.03 $242.75 $247.30 $273.15 $387.05 $260.80 $302.20 $204.85
20M
$18230
$182.30 $182.30 $182.30 $249.35 $253.90 $280.45 $394.30 $268.05 $308.80 $211.48
LEHMAN 01041
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:
PRICING SUMMRY
Alpine, Alabama Georgia-Pgcific Corp. Pine Bluff; AR
Spec. No. 23-0501 23-1001 23-1003
8014 18
$715.?1 $234.71
Delivered Price 40M
$191.31 $217.73 $236.63
2DM $198.80 $225.22 $244.12
LEHMAN 01042
CYPRUS LOTtON:
SUPPLIER: SHIPPtfiG-LOCATION:
PRIING-S&JI4MRY
SouthPlainfieldr New Jersey
G.nrgfli-P*rittC Cat. ....
Spec. No. 29-0501 29-1002
BOM
$20550 - $250.94
Delivered Price
40M
$207.46 $252.90
20M
$215.05 -$260.49
LEHMAN 01043
MULTt4&L BAG UPCHARGES PER M BAGS*
(1) Printing: Identification (ID). One-side, one-color.
(2) Anti-skid coating.
(3) Tuck-in sleeves:
() Crepe.
(b) Natural Kraft - Brown. (a) Crepe FBW. (d) FBW.
(4) Inserts: (a) 'Crepe. (b) Natural Kraft - Brown. (c) Natural Kraft - White. (c) Poly.
ua1f Full
Half Full
N/c $1.00
SO
2.50
7A0
*Carload quantities.
Supplier:
Georgia-Pacific Corp.
LEHMAN 01044
(5) Finishing charges (per unit):
Pallets - Otspos3be.
t6.00
Pallets Picture Frame lop.
$8.00 S4 00
Outside Storage Preparation. (Pallet, Box, Picture $18.00
Corrugated Pallet Box.
Framd & Black PE Shroud) $5.00
Stretch Wrap.
$3.00
LEHMAN 01045
- a,
Stone Container Corporation
Bag Division
Mountain Region
2357 South 900 West Salt Lake City, Utah 84119
October 26, 1987
6)UALITY F0Se'S
801 972-8100
Mr. R. J. Beuttner Cyprus Industrial Minerals P.O. Box 3419 Englewood, Colorado 80155
Dear Mr. Beuttner,
Stone Container Corporation is pleased to quote on your Multiwall bag requirements at all nine Cyprus Industrial Minerals locations for 1988.
Stone Container is the worlds largest producer of Kraft paper, with 12 paper mills and the largest producer of paper bags, with 18 plants. This enables Stone Container to ensure our customer we will meet their normal demands, regardless of market conditions..-. Our mills have the capacity to supply 100% of our bag plant needs while meeting our existing commitments to outside Kraft customers.
The following quoted prices are quaranteed by Stone Container through March 31, 1988. After that time we ask for an escalator of 1.75% for every $10.00 a ton increase in Multiwall grade Kraft, should there be an industry wide increase.
Should you have any questions concerning any part of this quote, please do not hesitate to call. We have enjoyed serving you in the years past and look forward to continuing our relationship.
Yours truly,
-rO44
Tom R.dhnson
Sales Representative
LEHMAN 01046
MULTI-WALL BAG UPCHARGES PER M BRGS*
(1) Printing: Identification (ID). One-side, one-color.
(2) Anti-skid coating.
1.85 8.05
.75
(3) Tuck-in sleeves: Crepe. Natural Kraft - Brown. Crepe FEW.
Cd) FBW.
(4) tnserts: 'Crepe. Natural Kraft - Brown.
Cc) Natural Kraft - White. Cc) Poly.
11.15 11.15 12.65
.85
2.30
0 .85
8.05
*Carload quantities.
Supplier: Stone Container Corporation
LEHMAN 01047
(5) Finishing charges (per unit): - (a) Pallets - DisposdThT Pallets - GMA Picture !rarne Top. Outside Storage. Preparation. Corrugated Pallet Box. Stretch Wrap.
7.00 9.50 3.25 2.25 5.50 3.00
LEHMAN 01048
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:
Spec. No. 25-0101 25-0102 25-0104 25-0501 25-0503 25-0505 25-0601 25-0602 25-0603 25-1101 25-1103 25-1105 25-1401-1 25-1401-2 25-1401-E
PRICING SUMMARY
Three Forks, Montana Stone Container CorD. Salt Lake Gil-v. Utah
80 M 154.85
217.50 192.50
165. 15
165.15 165.15 167.40 222.40 166.15 355.55 268.00 475.20 377.00 241.45 282.45
Delivered Price
40M
155.75 218.35 193.40 166.05 166.05 166.05
16$3O
223,30 167.3S 956.45 268.90 476.05 377.85 242.45 2R3.tS
20M
161.30 223.60 199.00 176.05 176.05 176.05 178.80 229.75 173.80 362.05 274,45 481.30
248.80 288.95
LEHMAN 01049
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:
Spec. No. 27-0501 27-0502 27-0503 27-0504 27-0505 27-0507 27-1104 27-1106 27-1301 27-1401-1 27-1401-2
PRICING SUMMARY
Grand Island, Nebraska
Stone Container Corp. Des Moines, Iowa
80M
168.70 168,70 168.70 168.70 252.30 260.50 274.70 345.30 270.75 317.35 215.55
Delivered Price 40M
169.95 169.95 169.95 169.95 253.65 261.90 276.00 346.50 272.05 318.70 216.90
20M
176.00 176.00 176.00 176.00 259.25 267.50 282.45 351.35 278.20 324.15 222.40
LEHMAN 01050
8300 VALCOUR AVE.. AFFT0N, MD. 63123 TEL: 1314) 9321201
Ms. Joanne Felger Cyprus Minerals CO. 7000 S. Yosemite St. P.O. Box 3299 Englewood,CO. 80155
October 30,1987
Dear Joanne,
As per our conversation the otherday regarding adjustments to pricing on bag constructions for Aiken,SC. & Gleason Tennessee. I have attached the original construction and pricing accordingly for amendment to our proposal.
Location: Gleason,Tennessee
Spec. #60-0402,
BOM
Construction-2/4OMR,1/5OMR 149.84
40M 20M 152.02 158.72
Location:Aiken.South carolina
Spec . #47-0901
Construction-3/5ONR
177.32
Spec. *47-0909 Construction-4/5ONR
234.96
Spec. *09 10 Construction- 3 / 50 MR
177.32
179.51 186.70 237.26 242.31 179.51 186.70
These appear to be the only bag items that we have changed construction from the original proposal.If you have any questions or if I can be of any further assistance please don't hesitate to call.
8uffo onal Accounts Manager Un on Camp Corporation
V"WaM(u3tl1t4i)wa8l3l2-P1a20c1kaging Group
cc-D. Devries-Wayne M. Pineau-Wayne P. Holland-Tifton
LEHMAN 01051
$3Q VALCQLJR AVE.. AFFTQN. MO. 6323 tEL (314k 832-1201
October 26,1987
Mr. R.J. Buettner Senior Vice-President ,Operations Cyprus Industrial Minerals Co. 70005. Yosemite St. P.O. Box 3299 Englewood, CO.80155
Dear Jack,
Union Camp is pleased to quote on your annual multiwall bag requirements for 1988. We have supplied Cyprus Minerals with many of their multiwall bag needs, and we are anxious to maintain that relationship.
The following information outlines conditions of sale..terms of payment ,paper tonnage escalators,etc.
Cash Terms: 1% 10 days Net 30 Days
Attached prices are based on delivered to Cyprus plants.
First year of contract will run from January 1,1988 thru December 31,1988. Any extension of the contract may be mutually agreed upon by Union Camp and Cyprus Minerals upon sixty (60) days advance written notice from Cyprus Minerals to Union Camp.
4.General Price will be firm from January 1,1988 thru March 31,1988. Pricing adjustments are to amended up or down based on multiwall paper cost at 1.6% of every $10/Ton increase or decrease. This wil] apply to natural kraft as well as bleached kraft.
Pricing-Non-Tonnage-If converting(Non-Tonnage) costs increase substantially during the agreement period,such increases will be subject to negotiation on a annual basis.Non-tonnage increases will be limited to 3% annually.
PricIng-Effective date-Adjustments- All pricing increases will - become effective 30 days after written notice to Cyprus.
LEHMAN 01052
UNION CAMP CORPORATION CONDITIONS OF SALE
All Artwork and new print copy changes will be supplied by Cyprus Minerals to Union Camp in the form of half-size film positives or negatives depicting graphic layout of each Cyprus bag. The releasing locations will furnish Union Camp with sample bags depicitng the graphic layout and printing requirements. Union Camp will supply bag technical assistance utilizing our Bag Technical personnel at our Savannah paper mill. Whenever a question of bag sizing,bag filling,palletization or any bag technical question arrises Union Camp will supply this service at No Charge to Cyprus Minerals. Specific Union Camp plant sales representatives will be directly responsible for the Cyprus Minerals plant requirinents. Any particulars regarding bag needs will be directed thru these individual sales representatives.
We appreciate this opportunity to quotc Cyprus Minerals bag requirements. Our relationship with Cyprus has been a fine one over the years and we at Union Camp want to continue this relationship. If you have any questions or if I can be of any further assistance, please do not hesitate to call.
Sincerely,
Buff fo
ional Accounts Manager on Camp Corporation Multiwall Packaging Group (314) 832-1201
cc-D. Devries-Wayne M. Pineau-Wayne 3. Newell-St. Louis P. Holland-Tifton J. Morris-New Hope
LEHMAN 01053
CUSTOMER COPY
I GILMAN PAPER COMPANY! KRAFTBAGDIVISION
LTIME & LIFE BIJILDIWGI ROCKEFELLER CENThRI11I WEST 50th STREET! NEW YORK, N.Y. 10020 WE THANK YOU FOR THIS OI9DEB, WHICH WE HAVE ENTERED FOR MANUFACTURE AS INDICATED.
PLEASE CHECK
ADVISE IF NO CORRECT
sp 87-146103846 0ADE'
1 21 PS' 'PGS CHS'
MASTER'
EEL'
CUSIDMEROMDEA'
08 14 87 09 14 8?
ORPEEP PJPYE
SHIJP DJflE SUIPWITh
MILL
SALESMAN
MW 521 MC KEOWN
RON 1
CUSI'
3328
ala aWE
03 30 TP1I
POUTING
S CYPRUS INDUSTRIAL MINERALS $ CYPRUS INDUSTRIAL KINERALS
o H 651 METUCHEN ROAD
L 651 METUC#EN ROAD
I
:ZGENERLINFOnM10N
o
S PLA INFI 0, NJ 07080
S PLAINFIELD, N.J 07(180
ThE PRICE PREVAILING AT 11M OFSHIPMEMt
ST.MAR'Y'.S.GA.. 1/10 N/30
E09
DISCOUNTTEAMS
14.So
PALLETS
SLUG
COLCeCHG
168.751
F3NISH!M I
tErM
FRtALLOW.
PER
FiXED
BAG IDENTIFICATION
BAGWP QRNJDMME
PVSE NET WT 50 LaS 22.68 KG CYPRUS TALC V.ALVE ARRO1
BS'
PEV#
.T-147-500L0Q
VEPSION
NW
C-O7MM3. -
(ROLLER MILL)
SiZE
39WIOTHJ
19 MGE
GUSSET
22-3/4 27-1/2
FIN. LEMTh
7UBELENGTH
3-3/4 3-3/4 3-1/2lOpavri
QflaUTy
YALVESIZE
URF
LOG.
WEIGHT
140 36290
101am pAGEWSGHT
95000
CONSTRUCTION
1 40 P4K
2 50 NK 3 50.BLEACH
WG1!M J
109 137 137
PLY WGT
OEA.ALL
10378 1
12971 1
12971 1
PERFS
1
1
2
PIN SZ SPECIALINSTRUC1IONS - TUBING
3/32 WATCH PERFORATION SIZE
3/32 1/16
4
S
6
HVY SYTON
YES
P1
ftNll.SKID
HCITM.S. i/AL PERE
ENDJNG
METh, SEWING
LOC
ThREAD
3/32
PIN SZ,
230
PAGE
LOOP
00
ACROSS
00 DOJVN
SPOt PSI OFFSET GE SIIFFGE
CORD
TAPE
THUMB CUT EZOPEN
SCM SUT
S -- CPEASE
HANDLES
VALVE POLY VALVE TYPE
BAGS PACKED FACE UP
EXTERNI.
WTERNL
THBCIJT
SLIT
TFT
GUILLOTINE
PRINTING
Co OR
i ELUE
2
3
4
5
MaCLOSE
INK'
FA
FLDOVSEAM HEArSEAJ. CUSTWS PULLSTRING SPECIALIN$ThIjCTIONS-ENDINQ
GE eK ST FCS FCflCODINQ
X to
BK P.O,#, DTE OF MFG BELOW FCS
PRT PER SAMPLE BAG RfCD ON
8-10-87 FROM MM
6
7 SPECIALINSTflUCTIONS
CAUTION
SIDES COLORS'
1?8
FINISHING
YES 48X40 GNA
ODLmMp a4SS/L STRE1CH CONt CHAFfi
FQLETS
4W
2wf4W 1Op&SQT PICTERAM
SlIPPING NOVICE
SPECIALMARKINGS
TRUCKER MUST CALL 24 HOURS PRIOR TO
DELIVERY. FOR APPT 201-754-4881
&MXHST
2500 BAGS/PER
NONE
OUTSIDESJORAGE
CHANGES
SPECIAL INSIPUCEONS -SHIPPING & PAGECHANGES
oDEFFtArr T 0 C H G
SIJRIFCTIOALL TFPM.q ANn rnNnIT,nnc PaIN TFfl IIPflN RACK HFRFflPwMJC'j4 apr pARrr,r TMLC AflunflAn cngrAAnar
LEHMAN 01054
CUSTOMER COPY
GILMAN PAPER COMPANY / KAAFT BAG DIVISION
()11ME& LIFE BUILDING 'ROCKEFELLER CENTER/Ill WESTSOth SrREET/NEw VORK N.Y. 10020
WETHANI( YOU FOR flitS ORDER WHICH WE HAVE ENTERED FOR MANUFACTURE AS INDICPTED.
PLEASE CHECK
ADVISE IF NOT CORRGT
$P 87-144iO3s46ORDER'
22 1
PG' 'P05 010'
MASTER'
PEL'
CUSIDMERORDER'
06 14 87 09 144c87onoIE oIATE
HIIP
SNIPWTh
MILL
SALESMAN
RON CUT' SILL STATE
ROUrING
W 52 NC KEOhN
1 3328 03 30 TP1j
s CYPRUS INOUSTRIAL MINERALS S CYPRUS INOUSTRIAL rINERALS L..
/:o -
n 651 METUCHEN ROAD
-aL 651 IETUCHEN ROAD
I
GENERALINFORMATION [
o.
p S PLAINEXELD, NJ 07080
wEnEmERGHT1osHIpmIsoRoEw
S PL.AZNFIEt.D, NJ 07080
ST.bIARY1S.GA. 1110 l/30 14.50
168.75
ThEPftCEPflEYMJNGATTIMEOFSEI%PMENt
FOB
OISCOUHTTERMS
PALLErS
SLUG
COLORCHG
FIMSH/M
PRICE/M
;Rt ALLOW.
PER
FIXED
BAG IDENTIFICATION
BfrOTYPE 8RNlO NAME
-PVSE CYPRUS TALC VALVE ARROW (ROL LE.R MILL)
<NO-W1--flAWK4------- --
-
B.i5-.'14?--5oa
REV'
00
VERSION
NW-
-73COMM
SIZE
39 WIDTh
19 FACE
CONSTRUCTION
1 40 P4K
250 NIC
a 50 BLEAC4I
GUSSET
22-3141 27-1)2 1 3-3/4 3-3/41 3lIZ URFI
FIN, LENGTh L iiE LNGTI1
lOP BUrr
Sort BUTTS \ALVE SJZE
iOC
I
I
otwrn-y
14C 1910
TOTBM! PAGEWEIGHI
5000
WGT/M
109
137 137
PLYWGT
WMAU
546 1
683 1
683 1
PERFS
1 1 2
PINSZ SPEQIALINSmUCTIOr48- TUBING
3/32 WATCH PERFORATION SIZE 3132
1/16
4
5
6
7
3fqVY SYTON
YES 3/32
PINS
NJTI.SKI0
HQTMS. ALPCR P1r45L
ENDING
METh. SEWING
LOG
THREAD
PD-YVALVE VALVETYP
230 PAGE
00
PCHOSS
00
DOWN
Parp
IOOPER
CORD
EKTRMAL
INmRMAC
ThBCIJY
OFFSETGE STIFFOE
THUMBCUT
SOMSLIT
TAPE
EZOPEN
14/8 CRFSQS
BAGS PACKED FACE UP
sur
FffiNDLES
TrT
GUILLOTINE
PRINTING
COLOP
BLUE
IC. a CLOSE
INK'
FA
D OVSEM4 HEATSEAL CUSTH/S PVLLSIPINS SPECIALJNSTPUCTIONS -ENDING
GE
X
tBoK
ST
ItS BK
FCpSa&CaD.ONOG TE OF MFS BELOW FCS
2
PRT PER SANPL BAG RtCD ON 4 8-10-87 FROM MAX
S
6
8PCIALINSTHUCTIONS - PRIW1NG
CAUTION
SIOSS LCS
118
FINISHING
YES
I
BDLthRP 6GS/DOLj STflEIVII . CONt
C4P L
48X40 GMA
LLEIS
4W
W14W 70P & DOT PICT FRAIl MAXHGT
HIPPING NOTiCE
SPECIAL MAJIKINGS
TRUCKER MUST CALL 24 flOURS PRIOR TO
DELIVERY FOR APPT 201-754-4881
5OU
BAGS/PER
NONE
j OUTSIDE SIORAGE
CHANGES
SPECIAl. INGIflUCI1ONS - SHIPPING SPECInCAThN & PAGE CHANGES
OOS io c H 6
SUDJECT bALL TERMS AND CONDITIONS PRINTED UPON SACK HEREOF WHICH ARE WRTOF THISACKNOWLE)GEMEW?
LEHMAN 01055
CUSTOMER COPY
GILMAN PAPER COMPANY / KRAFT BAG DIVISION
TIME & LjFEBVILDING /ROCKEFELLER CENTER/Itt WEST5Dffi STREET/NEWYORK, NY. W020 WE THANK YOU FOR THIS ORDER WHICH WE HAVE ENTERED FOR MANUFACTURE AS INDICATED,
PLEASE C I-IEC K AD VISE IF NOT CORRECT
103398 Sp 87-1 27OmER
1
PG#
#PG1S
CHG#
MASTER#
REL#
CLJStMERORDER'
06 02 87f 06 2' 87
ORDIER oIc
SHLJP DIME SH1P\MTH
MILL
SAISMAN
RaN CUST# BILL SlATE
RWVNG
u 521.MC KEOiW
1 33Z8 03 32 TP1I SHIP WITH TONNAGE TO AREA
$ CYPRUS INDUSTRIAL MINERALS S SAME
0H
GENERA&INFOBMA11ON
I.t
651 METUCJIEN ROAD
I
D P WERESERVEThEAIGflT TOSHIPTKISORDEHAT
SOUTH PLAINFI ELD. N07080
TUEPCEPRE\thILINOAT1iMEOFSHIPMENt
ST.zAR?'S,GA. 1/10 H/3D 14.50
POD
OIBCOUNTTERMS
PALLETS
SLUG
COLOnCHG
F1NISHIM
23P%IC(M10
FRT.ALI.. PER
FIXED
B IDENTIR11ON
BAGTYPE BRDNAME
os' REV# vEi&
PVSE (VERTICAL MILL) NETWT.5GLBS-22. 8KStTPRIfl TALC i-t47-5004 00 NEW
-73-COMM.
SIZE
45 WIDTh
Z2 FACE
CONSTRUCTION
14Q
25fl NK 35Q BLEACH
4
5
GUSSET
25-1/2 31-
FIN. LENGD-I
TUBE LENGTh
4-1/2 4-1/2 3-1/2 URF
OP BUTT
0011 BUff
\tALVESE
LCJC.
WGTIM
142 178 178
PLVWGT
OVERAI.t.
PEHFS
PINSZ SPECIAt.INS1RUCTION$-TUBING
7104 3/4 3/4 1/16
8680 3/4 3/4 1/16
8880 1-1/2 1-1/2 1/16
WEIGHT
140
iur DN
OUPNTITV
24850 500)0
GEWEIGHT
6
7
3 HVY SYTON
YES 1/16
PLYS
ANThSKID
NOrMS. VAL.PERF PJNSZ
ENDING
MEIPI.
SEWING
0C.
ThnEAD
231 PAGE
00 ACROSS
t.00PW
30 DOhN COnD
PQTPST OFFSETGE SI1PFGE
ThUMBCIIT OPEN
SOMSUT HIS CREASE HANDLES
VALVE
POLY
VALVETYPE
EXTERNAL
INTERNAt.
ThBCUT
SLIT
IFT
GUILt.QrINE
PRINTING
COLOR
1PL!JE
2
3 4
5
K. B.CLQSE R4
FLDOVSEAM HEMSEAL CUSi H/S FIJU.SrfltNG SPECIALrNSTRUCI1ONS - NDING
GE DI< VT FCS rCsa CODING
X ID X BK
PRT PER SAMPLE BAG MAILED ON'
5/26/87
6
SPECIAt.INSTBUCTIQN$ - PHINI1NG
CAUnON
SIS COLORS
118
I RNISHING
80LM'RP SAS(OOL STRETCH
YES
CONT. CHAFEL
48X40 GMA PALLETS
2W14W TOP& SOT PICTFPAM &44XHG1
SHIPPING NOTiCE
SPECIAL MARKINGS
TRUCKER MUST CALL 24 HOURS PRIOR To
DELIVERY FOR AP PT 201-754-4881
/
f4410"I aAGQ PEP
NOr4E OvTSIS1OaGE
CHANGES
SPECIAl. INSTRUCTiONS - SHIPPING ECIFICfl1ON & PACE CHANGES
ORDER CIES
SUSJECT TO ALL TERMS AND CONDITIONS PRINTED UPON BACK HEREOF WHICH ARE PART OF This ACKNOWLEDGEMENT
LEHMAN 01056
- IRequeste9y
Date
: 5/29/87
Appropriation No.
Inventory
Serial No.
Material Description
Baqs
rV vendor
Gilman Paper acpany One Blue Hill Plaza Pearl River, N.Y. 10965
Ship Via
1DDDP.P. U.P.S. Air RM. Truck
tom Quantity No. Ordered : Rocoived
Unit
Symbol No.
Page 1 of 1
'VShow this number on all invoices, packages,
sIipping papa's, and conespondence.
Purchase Order No.
y .. j,,
Ordered
Date9 5/18/87
P.O. Issued
5/18/87
r'- Sotid .hlpment to-
Matepial Required
'W.Q.. 7/1/87
JL
J
FOB.
Freight Terms
Oil ii Destination Collect Pre ay
Prepa Payment Terms:
& AdJ discount within
Sates Tax Exempt
% days
Taxab'e
D
Description
Puce
1. SON
Each
29-1002 Vertical Mill bags 22x25 1/2 x 4 1/2 w/3 1/2 poly insert Duplicte sample ag for pefls. & Printing Package in tote boxes oii QA Pallet 2,000 bags per boK.
S237. 10/fl
Account Number
Company
1610 00).
niaIndUbL.Lial.
Title
Business Assoc. No, Commodity Code - 'V Send invorce In triplicate to--
Direct inquldes regarding this rder to--
Phone
201 754-4881
Advise if not able to ship by date material required. Transportation charges must be accompanied by original freight bill.
The Terms and Condftions set forth on the reveIe side hereof are incorporated herein by this reference and made a part hereof. They shall govem any contract betweon us resufting herefrom, not withstand(ng any inconsistency with any terms and conditions coniained in your acceptance, aeknowiedgmeni, and/or confirmation unless we specifically hereinafter agree in writing to any such inconsistent terms and conditions submitted by you.
Form 23.301-AM (582)
PURCHAGING LEHMAN 01057
Requested y
29 87
Appropriation Na.
Inventory
Serial Na.
Material Description
Ba &
r'V Vendor
Gijman Paper Cwzpany One Blue Bill Plaza Pearl River, N.Y 10965
L
Ship Via
DDDDUPS. Air R.R. Truck
Item
a.
Quantity Ordered : Received
.
Unit
Symbol Na.
Page
1 at
'rshaw this numbor an all invoices, packages, sitipping papers, and carrospondence.
p 27- / 7Purchase Order No.
Ordered
Dates. 5/18/87
'v S...d .htpm..it
F
P.O. Issued
5/18/87
Matoal Required
7/1/87
n
JL
FOB.
Freight Terms
On in Destinatian Callect Prepay
Prepay Payment Terms: & Add. discaunt within
Sales Tax Exempt
% days
Taxable
Descriptian
Price
1 5014
Each
29-1002 Vertical Mill bags 22x25 1/2 x 4 1/2 w/3 1/2 poly insert Dupliote sample ag for perfs. & Printing Package in tote boxes on tA Pallet 2.000 bags per box.
237l0/I4
Account Number
Company 1610 001 10 ISIIIUbLL Sal. )Ij-jit:s cUb
Tide
Business Assac Na. Commodity Code S.nd invoic, In triplicate to-
'
Direct inquiries regarding th rdor ta--
Phane
201 754-4281
Advise if nat able ta ship by date material required. Transpartatian charges must be accampanied by ariginal freight bill.
The Terms and Canditions sot faith an the reverse sidc hereof are incarparatod herein by this reference and made a pan hereot. They shall gavernany cantract between us resulting horafram, nat withstanding any Incansistoncy with any terms an canditians cantained in yaur acceptance. acknawledgment, and/ar
canfirmatin unless we specifically hereinattor agree in writing to any such incansisterit ten-os and canditians submitted byyau.
Farm 23-301-AM (5-82)
PURCHASING
LEHMAN 01058
FACSIMILE TRANSMISSION
DATE:
TO
Name:
AflN: MAUREEN
Company
Gilnan Pafler Cc3nJ
City/State
Pearl River, N.Y..
Facsimile TeL#
914 735-3999
FROM Name:
KEITH LEHMAN
Company CUt So. Plainfield.
Telephone. - 1 201 754-4881
Facsimile Tel.# 201 754-0083
This Transmision Consists of:
3
(Including pages this page)
Cyprus Industrial Minerals Phone: 1 201 754-4881
Facsimile Machine: a 201 754-0083
LEHMAN 01059
SPEC. HO.! OESCRJflJON/ SIZE
29-0501
Roller NIl)
cONSTRUcTION
a/40 &,
1/50 raIJ
INSERT
-
3-i/an ply.
3-1/2" poly.
Note: All of the above prices include anti-skid coating.
PRINTING
ID.
ID.
LOCATION:
Effective: 4/1/87 South Plairifield, New Jersey
COST/K CARLOAD QUOTATION
S 168.75
December 16, 1986
G. R. N. Dugan 1. D. Landels K. B. Lehman N. R. Mccune
Baq Prices
After review of the quotations submitted by nine multi-wall paper bag vendors, a decision has been made regarding the suppliers we will be using in 1987 as follows:
Three Forks
50% 20-25% 20-25%
Stone Container Corporation Gilman Paper Company Union Camp Corporation
Grand Island
50% 20-25% 20-25%
Georgia-Pacific corporation Stone Container Corporation Gilman Paper Company
Alpine and South Plainfield
The majority of your bags should be purchased through Gilman Paper Company. Georgia-Pacific Corporation has been advised that they may receive some of your business.
All percentages above are approximate.
Revised price lists are attached.
Please call me if you have any questions.
icLt
Michael J. Lorang
M1JL:jsf
Attachments
LEHMAN 01061
Sp(C. HO./ OESCRIPTIONI SIZE
29-0501 Rolter Klfl 19 x 22-1/4 x 'i-ilk
29-1002
Vertical MIII
22 x 25-1/2 x k-l/2
/
4.
CONSTRUCTION
2/40 NK, 150 FBW
1.
lOiO NK, 1/SQ UK,
1/50 raw.
INSERT 3-1/2" poly.
3-1/2" poly.
PRINTING
ID.
10.
LOCATION:
Effective: 1/1/87 South P1anfle1d, New Jersey
COST/H CARLOAD QUOTATION
Gilnian
$ 161o0
Georgia Pacific
$ 169.65
226.90
223.28
Note: All of the above prices Include .inl-sIdd coating.
,x2tVy)( y1 cL
et-ec
707 9' -2e- frr?f-* o72'tn4 s2
Cyprus Industrial Minerals Company Division of Cyprus Minerals Company
7200 Soulh Allon Way
Post Office 5o 3299 Eng!ewood. Colorado 8055
740-5000 (1.
December 15, 1986
Mr. Woody Evans Gilman Paper Company 950 Lee Street Des Plaines, Illinois 60016
Dear Mr. Evans:
crCt
C
LI i4 L
r
Gilman Paper Company has been selected as a multi-wall bag supplier for
approximately 20 to 25% of our 1987 requirements at Three Forks, Montana,
approximately 20 to 25* at Grand Island, Nebraska, and the majority of our
bags at Alpine, Alabama and South Plainfield, New Jersey based on your
quotation of November 7, 1986. Orders will be placed as needed by our
plant superintendents, Mike Dugan, Tom Landels, Marvin McCune, and Keith
Lehman. Your prices which become effective January 1, 1987 will be forwarded to them In the near future.
Price increase notifications as outlined in your November 7 letter should be sent to my attention at the above address.
Please call me or Joanne Felger if you have any questions.
Very truly yours,
kd 9.
Michael J. Lorang
Manager-Mills, Talc Division
MJL: Jsf
G. R. M. Dugan 1. D. Landels K. B. Lehman M. R. McCune
CYPRUS
LEHMAN 01063
/
/
Sptember 2, 1987
G. R. M. Dugan T. D. Landels K. B. Lehman M. R. McCune Bag Price Increases Attached is a revised bag price list for each of your respective locations. Stone Container Corporation has announced a 4.5% increase effective 9/9/87, and Gilnian Paper Ccnipany has announced a 5% increase effective 9/14/87 for Alpine and South Plainfield and 7% for Three Forks and Grand Island. I have received calls fran Union Camp and Georgia-Pacific regarding their increases but as yet have not received written notification of the percentage or effective dates. Will advise-you as soon as we receive this information. Note to G. Ti. M. Dugan and T. D. Landels: I have not included the new bags specs. for your locations. This information will be shown in future price lists.
3. 5. Felger
j sf
AttacPnent M. J. Lorang
LEHMAN 01064
s/c.
SPEC. NO.1
DEScRIPTI/
SIZE
29-0501 Roller Mill 19 x 22-3/4 x 3-3/4
NSTRUCTION
3 2 40 NK,
1/5 White Kraft
INSERT 3-1/2" poy.
29-1002 Vertical Mill 22 x 25-1/2 x 4-1/2
1/40 NK, 1/50 NK, 1/50 White Kraft.
3-1/2" poy.
Note: MI of the above prices Include anti-skid coating.
PRINTING
ID.
ID.
"I
LOCATION:
Revised 9.12/87
South Plalnfleld, New Jersey COST/M CARLOAD QUOTATION
N
Ghlman S 177.20
Georgia
Pacific
$ 177.28
249.00
233.33
Decenber 7, 1987
M. J. Lorang R. G. Morris
'L &2)
Bag Pricing Effective January 1, 1988
1-
Attached are price lists including specifications for the locations reporting
to you. This information needs to be forwarded to your Superintendents! Managers by you. As we discussed, all locations with the exception of Alpine and South Plainfield will be a 50/50 split between the two lowest-priced vendors as shown on the price lists. Prices for all suppliers are firm through March 31, 1987. We are in the process of meeting with all three suppliers to discuss the proposed agreenent. A copy of these agreements will be sent to you when finalized.
We have indicated to all three suppliers that we would be monitoring purchases. I would therefore like to request that your plant Superintendents! Managers forward a copy of all bag invoices as well as a copy of their monthend bag inventory reports to me for this purpose.
Please let me know if I can be of further assistance.
J. S. Felger
.j sf
Attachments R. J. Buettner
LEHMAN 01066
SPEC. NO./ SCRIPTL0N/
SIZE
25-0101 Crapact ed-Brown
18 x 21 x 4-1/2
25-0102 Catpacted-Wht te
18 x 21 x 4-1/2
25-0104 Caiipacted-Export
IS x 21 x 4-1/2
25-0501 Roller P1111-200 Mesh
19 x 22-1/4 x 4-1/4
25-0503 200 Mesh - OSI4A Labe'
19 x 22-1/4 x 4-1/4
25-0505
Chlorite - OSHA label 19 x 22-1/4 x 4-1/4
25-0601
Roller Mill-325 Mesh 19 x 22-1/4 x 4-3/4
25-0602
Roller Mill-Export 19 x 22-1/4 x 4-1/2
25 -0 603
325 Mesh - OSHA t.abe
19 x 22-1/4 x 4-3/4
25-1101
Mistron Export 22 x 35-1/2 x 4-3/4
25-1103 Mistron Orsnestic-Brown
22 x 35-1/2 x 4-3/4
25-1105 Plistron Dct3estiC-White
22 x 35-1/2 x 4-3/4
CONSTRUCTION
3/50 NK (watersoluble adhesive)
3/50 FBW (watersoluble adhesive)
4/50 P1K (watersoluble adhesive)
2/40. 1/50 NK (water-soluble adhesive)
2/40, 1/50 NK (water-sohiHe adhesive)
2/40. 1/50 NK (water-soluble adhesive)
2/40. 1/50 NK (water-wiubi e adhesive)
3/50, 1/60 NK (water-soluble adhesive)
2/40, 1/50 NK
(water-soubh
adhesive)
2/50, 2/60 NK (water-soluble adhesive)
3/50 NK
(water-soluble adhesive)
vso raw (water-soluble
adhesive)
COST/M PRICING EFFECTIVE 1/1/88 LOCATION: Three Forks, Montana
INSERT
4-1/2" full wrap-around paper insert with unpasted ser.
4-1/2" full wrap-around beater white paper insert with unpasted sean.
4-1/2" full wrap-around paper insert with wipasted sean.
3-1/2" poly.
PRINTING
TO (water-soluble ink).
ID (water-soluble ink).
10 and export rTlarkinqs (waterink). 10 (water-soluble ink).
3-1/2" poly. 3-1/2" poly.
ID (water-soluble ink).
ID (water-soluble ink).
3-1/2" poly.
ID (water-soluble Ink).
3-1/2" poly. 3-i/2" poly.
ID and export markings (water-
solthle ink).
ID (water-soluble ink).
33/4 full wrap-around paper insert with
unpasted seam.
10 and export
markings (watersoluble ink).
3-3/4" full wrap-around ID (water-soluble paper insert with unpasted ink).
seam.
3-3/4" full wrap-around 10 (water-soluble beater white paper Insert Ink). with unpasted se&n.
Georgia-Pacific
BUM
4DM
2DM
$163.54 $165.02 $172.30
Stone
BOA
40M
2GM
$154.85 $155.75 $161.30
238.75 239.90 247.55 217.50 218.35 223.60
200.75 202.25 209.55 192.50 193.40 199.00
171.35 172.85 180.85 165.15 166.05 176.05
171.35 172.85 180.85 165.15 166.05 176.05
171.35 172.85 180.85 165.15 166.05 176.05
173.30 174.75 182.60 167.40 168.30 178.80
232.50 233.95 242.00 222.40 223.30 229.75
173.30 174.75 182.80 166.15 167.35 173.80
374.05 375.55 382.80 355.55 356.45 362.05
276.70 278.20 285.45 268.00 268.90 274.45
532.45 533.90 541.20 475.20 476.05 491.30
SPEC. NO.1 CScRIPTI0N/ SIZE 25-1401-1 ACM-White
22 x 25-1/2 x 4-1/2
25-1401-2
ACM-Brown
22 x 25-1/2 x 4-1/2
25-1401-E ACM-Export
22 x 25.4/2 x 4-1/2
COST/M PRICING EFFECTIVE 1/1/89 LOCATION: Three Forks. Montana
CONSTRUCTION
4/50 FBW (watersoluble adhesive)
3/50 extensible (water-soluble adhesive)
OR
3/50 NK (watersoluble adhesive) 2/50, 2/60 ilK (water-soluble adhesive)
INSERT
3_1/21 full wrap-around beater white paper insert with unpasted seam.
3_1/2h1 full wrap-around paper Insert with unpasted seoul.
PRINTING
ID (water-soluble ink).
ID (water-soluble Ink).
3_1/2Th full wrap-around paper Insert with unpasted seam.
ID and export markings (watersoluble ink).
Georqia-Paclfic
gUM
4DM
20M
$410.95 $412.40 $419.70
SOM
Stone
4DM
20t.1
$317.00 $377.85 $383.10
242.60 244.10 251.40 241.45 242.45 248.80
290.30 291.80 299.10 282.45 283.35 288.95
Note: The above prices do not Include anti-skid coating.
SPEC. NO.1 DESCRIPTIC?l/
S 1ZE
27-0501
Roller Mill-Danestic 19 x 22-1/4 x 4-3/4
27-0502
Roller Mill-Plain 19 x 22-1/4 x 4-3/4
27-0503
Roller Mill-
Chlorite-Brown 19 x 22-1/4 x 4-3/4
27-0504
Roller Mill-Glacier 19 x 22-1M x 4-3/4
27-0505
Roller Mill-cosmetic 19 x 22-1/4 x 4-3/4
27-0507
Roller Mill-
Chlorite-White 19 x 22-1/4 x 4-3/4
27 -1104
Mitron Omestic-Brown 22 x 35-1/2 x 4
27- 1106
Mistron Dmestic-White 22 x 35-1/2 x 4
27 -1301
Mtstron Daiiestic-Brown 25 x 29-1/2 x S
27 -1401-1
Mistron Dens./Class.-
White
22 x 25-1/2 x 4-1/2
27- 1401-2
Mistron oeris./Class.-
Brown
22 x 25-1/2 x 4-1/2
CONSTRUCTION
3/50 NK
3/50 NK
3/50 NK
3/50 UK
2/50, 1/60 NK Inner plies; 1/50 white kraft outer ply 3/50 FBW (wateradhesive).
2/50, 1/60 NK (water-soluble adhesive) 3/50 18W (water-soluble adhesive) 3/50 NK (water-sol uble adhesive)
3/50 FUW
(water-soluble adhesive)
3/50 NK
(water-soluble adhesive)
COST/M PRiCiNG EFFECTIVE 1/1/88
LOCATION: Grand Island, Nebraska
INSERT
3-1/2" poly seal.
PRINTING
One-side, one-color.
Georqi a-Pacific
BOM
40M
20H
$173.15 $175.03 182.30
Stone
8DM
40M
2011
$168.70 $169.95 $176.00
3-1/2" poly seal.
One-side, one-color. 173.15 175.03 182.30 168.70 169.95 176.00
3-1/2" poly seal.
One-side, one-color. 173.15 175.03 182.30 168.70 169.95 176.00
3-1/2" poly seal.
One-side, one-color. 173.15 175.03 182.30 168.70 169.95 176.00
3-1/2" full wrap-around white kraft insert with unpasted seam.
One side, one color. 240.85 242.75 249.35 252.30 253.65 259.25
3-1/2" full wrap-around beater white insert with
unpasted seam.
One-side, one-col or (water-soluble ink).
245.40 247.30 253.90 260.50 261.90 267.50
3-1/2" crepe tuck-tn sleeve.
One-side, one-color (water-soluble ink).
271.30 273.15 280.45
274.70 276.00 282.45
3-1/2 FBW crepe tuck-in One-side, one-color
sleeve.
(water-soluble ink).
385.15 387.05 394.30
345.30 346.50 351.35
3-1/2" crepe tuck-in sleeve.
One-side, one-color (water-soluble ink).
258.90 260.80 268.05
270.75 272.05 278.20
3-1/2" full wrap-around One-side, one-color beater white paper insert (water-soluble ink). with unpasted sewn.
300.35 302.20 308.80
317.35 318.70 324.15
3-1/2" full wrap-around One-side, one-color paper insert with unpasted (water-soluble ink).
seam.
203.00 204.85 211.48
215.55 216.90 222.40
Note: The above prices do not Inclule anti-skH coating.
Jefiley P. McKe0
'I Q
rjT 0
Sales Maflt
Glirnan
One B pear1 B;
LEHMAN 01070
LEHMAN 01071
SPEC. NO.1 DESCRIPTION/ SIZE
23-0501
Roller Mill 18-1/2 x 23 x 3-1/2
23-1101
Vertical Mill 20-1/2 x 25 x 3-1/2
23-1103
Vertca1 Mill 22 x 25-1/2 x 4-1/2
CONSTRUCTION
2/40 NK (thner plies), 1/SO
white kraft outer ply)
2/40 NK (Inner plIes), 1/50
white kraft outer ply) 2(40 Nit (inner plies), 1/50 white kraft outer ply) -
COST/H PRICING ErFECTIVE 1/1/88 LOCATION: Alpine, Alabama
INSERT
3-1/2" poly.
PRINTING
One-side, one color.
Georgia-Pacific
SON
4011
20M
$189.38 S191.31 $198.80
3-1/2" poly.
One-side, one-color. 215.81 217.73 225.22
3-1/2' poy.
One-side, one-color. 234.71 236.63 244.12
Note: The above prices include anti-skid coating.
SPEC. NO.1 OESCRIPTIQN/ SIZE
29-0501 Roller Mill 19 x 22-3/4 x 3-3/4
29-1002 Vertical Mill 22 x 25-1/2 x 4-1/2
CONSTRUCTION
2/40 NK (inner plies), 1/50 white kraft (miter ply)
2/50 P4K (inner plies), 1/50 wifite kraft (auter ply)
COST/li PRICING EFFrCTIVE 1/1/88 ICCATIOR: South Phinfield, NJ
INSERT 3-1/2" poly.
PRINTING One-side, ane-calar.
Gearqia-Pacific BOM 40M ffOW
$205.50 $207.46 $215.05
3-1(2' poly.
One-side, one-calar.
250.94 252.90 260.49
Nate: The above prices include anti-kid coating.
ENERGY SURyEy MAY 1983
47
.1
Th
yLEHMAN 01075
AIGNERFORM NO.84016 PP,NflD*NUS*
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MG?IER FORM NO. 640*6 AINTtO IN USA
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_______
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LEHMAN 01077
AIGNER FORM NO.84016 nh..Tco 114 USA
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LEHMAN 01078
ftGNERFORM NO.5401 USA
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Th&
IC 31 -Su ,.(.id3*1i7c\ 33o grr
': 4101 S.M tAia4cO')2Lt1&Jt! 1 ...''
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LEHMAN 01079
TONS PRODUCED
pfflLlf)flfl_fllCfT?lIW!S'!WSflMrfwlfa;lW.e0!sgnfrli1fnl;fplmn- Total-S(drye Rotter
ra..:VerlflCAl Mill
JAN.
FEB.
MAR.
ENERGY USACE REPORT 3.. 8;
APR. MAY JUNE JULY AUG. .
Location So. Plainfield. N. 3.
.)SEPT. OCT. :0
NOV.
DEC.
TOTAl.
ELfl3TRIC
fl? .11 s
1 105
1 439 1 460 1 419 1 498 1.442
KW-Deniand KWH/Ton
410.
604.
518;
502.
506.
518.
466.
518.
510.
tirimnsreiit rrflmsz,w:jrfllnrrrr a 00
Cost
Cost/Ton
MID MONT. BILLS
.9711. IW33593958 4092 4140 3695
.- 8. 7.
0-
NATUBMj GAS
- MCF.
MCF/Ton'
Cost Estimated
Cost/Ton
mnnnnrnsnn316.6 .812 1 715
389.9
.777
2 012
342
.640
1856
223.3
234
- .417 .480
1,228 1 257
162.5
.355
860
181.3 151.5
.366 .310 959 822
120.
.294
658
1.61
______
MID MONTH BILL
No 2 DIESEL FUEL
Gallons.
Gallons/Ton
LOADER. ONLY)
134 .110 -.120
-.343 .219 .225
flra65111 i.i' .206 .277 .151. .131 .204
.
62
[Lt
-
.
cost/Ton
102 .261
.PROPNR (FORK LIP SONLY
IInfuloan'tJr rwflcf1lflfnlftlmWaf.l.-Gallons
Gallons/Ton Cost-
Cost/Ton
84 85 79 .167 .159 .147
-:h"a :.'h
sz
.135 .208 .190
90 .185
49 .107
.
46 .093
-
72
.147
;.
.20 flfl.20s
.110
..
.223
3' -
a 030
. . _______I
GASOLINE (INOT USE IN PR'DUCTisiJ
. - . . _________________
- CostS
I 110
774 86.- 88 -t:- :109 -52
101 92
64
TONS PRODUCED
- Total - (dryed)
ifnlrfnnlfnnlfnlnfnlnfnlfrllWafnlif.aRofler ThdJ. nl____.:Vert141 Mill
JAR.
FEB.
MAR.
ENERGY USAGE REPORT 1.fl3
APR. MAY JUNE JULY AUG.
Location SEPT. OCT.
So. P1ainfied, N. J
--NO
DEC.
TOTAL
-
D ;'ELEGTRIC S
KW-Demand
1 105 410.
! 1 439 1 460 1 419 1 498 1.442
604. 518. 502. 506. 518. 466.
518.
1,531 510.
-, KWR.
-.
KWH/Ton
u ;imnmrurr__________________
Cost
-
CQst Ton
MID MONTH BILL -
412
3958
7.11
4092
6.47
4140
36695 1W!V3359
NATURAL 3AS
-MCF
MC)?/Ton-
Cost Bstimatcd
mwnnflflurflflfl 1.61Cost/Ton
I..pin.psw?nrrfltwTswjnrfliurnra-- MID EONTH BILL
316.6 .812 1,715
389.9
.777 2,012
342
.640 1,856
-223.3 234
.417 .480 1,228 1,257
162.5
.355 860
181.3 1515 .366 .310
959 822
120. .294 658
.&17. ............
NO 2 DIESEL FUEL WADER- ONLY)
Gallons Gallons/Ton
134 -110 -, 120 .343 .219 .225
111 .206
135
.277
65
.151 .131
10' .204
62
Cost Cost/Ton
102 .261
84
.167
85
.159
79
.147
90 49
.185 .107
46 72
.093 .147
45
.110
flOPANE (FOBZ LIP SONLY
-Gallons
Ipwn.tfli;ppflfl ntisaflGallons/Ton
: Cost
rTflWDi.flflCost/Ton
.135
.208
-.
.190 .20
-
____
I
GASOLINE (NOT USEE' IN PRIDUCTtsLj
I- - _________________
Cost r
-
I 110
774 86. 88
-
109
52
-
101 92
64
22' -.
-00a
-a
-
________
TONS PRODUCED
JAN.
- Total- (dryeci)
S0 er 'a
..Vertcal Hill
ENERGY USAGE REPORT )s8;
Location So. Plainfield. N. J.
FEB.
MAR.
APt
wa sq
ti
MAY
JUNE
JULY
AUG. SEPT.
OCT.
NOV.
DEC.
TOTAL
aL)WWypsnpap1irr:syaMp?fl 0
ELECtRIC -
1) i
I /0..
0
.0
4
fl-Demand
410. 604. 518. 502. 06. 518. 466-
a
- KWH
KWH/Ton
IWRlSwhI,IOSplInIthpIIrS1kLSIPrWfwDlU!NS.1u.WT1uI1sIArrr,9IL111NWtfflTl!11SLMW!1E1Tn1Sw
Vi " 0
ii 9 I
Cost Cost/Ton
I
p:flk:aWya
WI
7. ii
anita
-. MID MONTH BILL 3 412 3 958 4 092 4 140
a
3 359 tV!RWtEt
NATURAL GAS
MCF
3166 389-9 342
2233 234 162.3 18fl3 lSflS /2O
MCF/Toxr-
812 .777
640
.A17 .A80
355
366 -310
cost Estimated 1 715 2,012 1,856 1,228 1,257 860 959 822
Cost/Ton
-. lCD MONTH BILL
'S ........
NQ 2 DIESEL FUEL Gallons Gallons/Ton Cost -. Cost/Ton
LOADER- ONLY)
134 .110 12O
343 219 225 102 84 85
261 .J67 .J59
111 -206 79
.J47
135
277 90
.J85
69
.J51
49
1Q7
.65
.J31
46 -093
aLsip
204 72 147
ct-i
S
PROPNE (FORK LI aS ONLY
-Gallons
I.frlfalanairflffllffllTrfflflln__i _______Gallons/Ton
Cost Cost/Ton
Ifl 135 208 fl90 205 231 fl83 0'
I
GASOLINE (NOT US ii IN
I.
Cost
110 774 86: 88
109 52
101 .92
TONS PRODUCED TotalJdryed)
-.:VertCa Mi 1
JAN.
FEB.
ENERGY USAGE REPORT 198
Location So. Plainfield, N. J.
MAR. . APR.
MAY
JUNE
JULY
AUG. SEPT.
OCT.
NOV.
DEC. TOTAL
-
ELECTRXC KW-Demand
KWHElTon
CQSt Ton
DEMAND COST
UATURAL GAS
N Tony
Os. ---------
Cost Ton
No 2 DIESEL FUEL LOADE. ONLY)
Gallons - Gallons Ton
.
Cost
Co. Ton
PROflNE- FORI< LIF S ONLY
Gallons
Gallons Ton
Cost-
.
Cost Ton
.
-
.
.'
- ....
.-
.
GASOLINE rmr Os
OT USE' IN PR.DUCTisEI
-
....
.-
.
. .
- _______________________
______
.
_______
.-
_________________________________ ______
0-0a
Co
cb
TONS PRODUCED
- Total-..(drye.)
7Vertica M 11
ENERGY USAGE REPPRT 198C -
Location
JAN.
FEB.
MAR.
APR.
MAY
JUNE
JULY
_________________ _____
AUG.
-
SEPT. OCT.
--
-
So. Plainfie1d. N. J.
NOV.
DEC.
TOTAL
ELECTRIC KWDexnand
-t KWH
uPon
Cost Cost Ton
tEMAND COST
ATURALGAS
N Ton
Os.
Cost Ton
____________________________
-
No 2 DIESEL FUEL Gallqns
Gallon-s Ton
Cos- Ton
LOADER- ONLY) _______________________________________________
-
-. ____________________
___________________________
'PROPANE FORIC LIF S ONLY'
-Gallons
Gallons Ton
.
.
.
. - _____________
Cost
Cost Ton
GASOLINE
r Cos rrn
NOT USEi IN PRPDUCTisi1
0 0 0a0
;fjcF9ItCAI, ;Ys'I:!.;M PREVENTAF I VF MAINTENANCE
1.0.
LNTIWDIJC'P ION.
1.1.
l.lcCtU].0 pOW(E iI.jL.riI,iI.tt,ii nystcins Gte very coletant of neglect and :Li!flewIIU1
less tolerant of nI,ww 'n1Ji,rt:. when the' occur, wiry from those that ire minor annoy-
ances to t1osc that: arc eiLe1sti:o1ic. Li11UEQS can bo minimized by the einploymeat of some
simple preventative maintenance procedures and housekeeping.
2.0. SCOPE.
2.1.
The provisions of this document cover suggested acceptable methods of prevent-
ative maintenance of electrical power system components but do not include control circuits, power operated circuit braakers or final control elements. Definitions of Lerins shall be
in accordance with the current revision of the Nationji Electrical Coda.
3.0.
PREVENTATIVE MAINTENANCE.
3.1.
SWITCHBOARDS.
WARNING
POWER MUST BE TURNED"OFF" TO THE SWITCHBOARD BEFORE ANY OF THE FOLLOWING
MAINTENANCE OPERATIONS ARE PERFORMED. USE A VOLT METER TO POSITIVELY CHECK THE INCOMING LINE TERMINALS TO BE CERTAIN THAT THE SWITCHBOARD IS TOTALLY DEENERGIZED. OBSERVE ALL WARNING AND INSTRUC'rIoN LABELS.
LEHMAN 01085
(2)
Periodic maintenance oi the switchbDard includes cleaning, lubrication and the
exercising of component parts. The interval between maintenance checks can vary, depend-
upon the amount of usage and the environmental conditions of each installation. The
maximum inspection period shall not exceed one year. Always inspect the switchboard after
a fault.
3.1.1.
GENERAL INSPECflON.
1:
3.1.1.1. Vacuum the switchboard interior to removedeposits of dust, dirt and other
extraneous material. Do not use pressurized air as this may blow dirt into the operating
mechanism or onto contact surfaces. This condition can result in local overheating and
failure due to either arcing or high contact resistance.
3.1.1.2. Check the interior of the switchboard for indications of moisture. Moisture
can cause insulation breakdown and rapid oxidation of current carrying parts. Take any
necessary measures to eliminate moisture and seal leaks.
3.1.1.3. Check for signs of rodent nesting and if necessary use a good exterminatin&
technique in the area of the switchboard. D not use bait type exterminants inside the
switchboard.
%
3.1.1.4. Inspect all devices for .adiAbl.y worn .out, cracked or missing parts and replace
as required.
LEHMAN 01086
' (3)
3.1.1.5. Manually open and close switches and circuit breakers several times to check
operation.
3.1.1.6. Check to aacertain that all interlocks and key locks function properly.
3.1.2.
BUS BAR JOINTS AND LUG TERMINATIONS.
WARNING
POWER TO THE SWITCHBOARD MUST BE "Off" BEFORE SERVICING BUS BARS AND
LUG TERMINATIONS.
3.1.2.1. Check torque on bolts and nuts at bus bar joints to manufacturers specifications.
3.1.2.2. Check all bus bar joints and lugs for any pitting, corrosion or discoloration
resulting from high temperatures or subject to a fault condition. If such damage has occurred, the affected part should be cleaned or replaced. If cleaning is required, use
a nonabrasive cleaner.
CAUTION: DO NOT SAND OR REMOVE THE PLATING ON ANY ALUMINUM PART.
ANY DAMAGED ALUMINUM PART SHOULD BE REPLACED
3.l.23. Check the rigidity of all bus bar bracing and tighten where necessary.
3.1.2.4. Check all main line side lugs and ALL load side lugs on circuit breakers and switches for proper torque in accordance with the manufacturers specifications. Where compression type lugs are used, check the torque on the bolts which fasten the lugs to
the bus bar or phase connector.
LEHMAN 01087
(4)
3.1.2.5. Retighten all control wiring terminations at relays, meters, terminal blocks, etc.
3.1.3.
CIRCUIT BREAKERS.
3.1.3.1. Where applicable check to see that all bolts are tightened to proper torque values.
3.1.3.2. Vacuum or wipe clean.
3.1.3.3. Test the circuit breaker trip.
3,1.4.
GROUND FAULT PROTECTION SYSTEMS.
3.1.4.1. Check all terminations for tightness and corrosion. Test GFI in accordance with
the manufacturers instructions.
3.2.
PANEL BOARDS AND LOPID CENTERS.
WARNING
POWER MUST BE TURNED "OFF" TO PANEL BOARDS AND LOAD CENTERS BEFORE ANY
MAINTENA1WE OPERATIONS ARE PERFORMED.
3.2.1.
Panel boards and load centers should be vacuumed out and terminations checked
for tightness and evidence of corrosion annually. More frequent inspection maybe required
in locations where high levels of vibration and/or extremely dusty conditions prevail.
3.3.
CONDUIT AND OTHER WIREWAYS.
3.3.1.
Large quantities of product dust may accumulate in conduits and on the horizontal
surfaces of rectangular wireways or ducts as a result of dry grinding and milling operations.
These accumulations insulate circuit conductor runs thermally and can contribute to
LEHMAN 01088
'C'
accelerated degradation of the electrical insulation of the conductor. Accumulations of
dust should be removed periodically as individual plant operations require.
3.4.
ShORT CIRCUITS.
3.4.1. Normally, the overcurrent protective device in a circuit will prevent eictrica1
damage except at the point where the short occurred. The short circuit current may
cause dainange to conductors due to mechanical and/or thermal stress.
The intense heat generated during a short will destroy the conductor electrial
Insulation in the affected area and may cause carbonized material deposits in electrical
equipment.
The affected equipment should be cleaned following the equipment manufacturers recommended procedure. Following cleaning the equipment should be nieggered following
the manufacturers procedure and minimum inegohm values.
3.5 PERIODIC INSULATION BREAKDOWN TESTS.
3.5.1. Though not requied, it is recominertded that megger tests b performed on all main service, feeder and branch equipment and conductors at least every five years or
more frequently as individual locations may require due to environmental or operating
extreme conditions.
REL/fjm
LEHMAN 01089
COMPANY (Owner) COMPANY (User)
CIMC - Talc CIMC - Talc
Cyprus Minerals Company APPROPRIATION
LOC,'DEPT LOG/DEPT
S. Plainfield Mill S. Plainfield Mill
APPROPRIATION NO. SUPPLEMENT NO.
Page
ot
,% ....J9-
aRIEF DESCRIPTION OF PROJECT
Restore and upgrade electrical power main service and feeder distribution system.
TO BE Cc*4IIENCED
6-17-86 TO BE CGIPLETED
DATE
9-26-86 COMPANY OWNERSI-fIP Z
DATE
100
ESTIMATED GROSS COST 88,235.1
Property Classrtication, Sub Descrpton and General Descrpton of item(s), or Work, as Appropriate
Estimated Net Cost
3526 Electrical service, distribution, metering and main breaker equipment, installation & building modification.
MATh(S
C AUThORI 2W
RECOWENDED C REJECTED
SUPERVISOR
DATE
-- TOTAL THIS AUTHORIZATION
OUSET ESTIMATE PREVIOUSLY AUTHORIZED - TOTAL PREVIOUSLY AUTHORIZED
PLUS THIS SUPPLEMENT
REV I EWE) BY
DEPARTMENT
DEPARTMENT
TITLE Form 20-3000 (6-35)
INITIALS DATE
INITIALS
DATE
ACTION BY MANAGEMENT DATE COMMITTEE (IF REQUIRED)
LEHMAN 01090
AUTHORIZATION FOR EXPENDITURE CYPRUS INDUSTRIAL MINERALS CO*ANY
TALC DIVISION
Location Location No. Asset Life
South Plainfield, N.J. 32620029 20 Years
AFE No. Class Date
3526 10-7-86
TITLE:
-
PROJECT MANAGER:
R. E. Leonard
ESTIMATED COST:
$88,235.19
FINANCIAL JUSTIFICATION:
See Attached
ESTIMATED COMPLETION DATE:
9-26-86
APPROVAL:
Cyprus Minerals President Cyprus Minerals Exec. Vice President and Chief Financial Officer CIM President CIM Senior Vice President TALC DIV. V.P. & Gene,1 Manager TALC DIV. V.P., Operations TALC DIV. V.P., Marketing TALC DIV. European General Manager TALC DIV. Technical Services Manager TALC DIV. Manager - Mills TALC DIV. Manager - Mines TALC DIV. Chief Engineer TALC DIV. Location Supervisor TALC DIV. Administrative Manager TALC DIV. Safety Department TALC DIV. Quality Control Manager
DATE
02/13/86
LEHMAN 01091
V -i
1.0. 1.1. 2.0. 2.1.
3.0. 3.1. 3.1.1.
TITLE.
Restore and upgrade electrical power main service and feeder distribution systems.
DESCRIPTION. Purchase and install equipment necessary to restore electric service to the South Plaint ield plant and upgrade the service fror 1200 ampere, 460 volts, three phase AC to 2000 ampere, 460 volts, three phase AC. The additional capacity is needed to meet the present full load requirements as well as to allow for futut additional load requirements.
PROBLEMS.
PRIMARY PROBLEM.
The main electric service to the plant was desQroyed by a short circuit and electrical fire on 8-15-86. At the tine no main service disconnecting devsce existed on the plant side of the public power utility's step down transformer. The feeder circuit breakers were connected directly to the transformer secondary through a four conductor bus bar system. (Figure 1)
Figure 1
FUSED DISCONNECT
A_IL) 13.2 LW! 460/265 WYE
1000 KVA 3-Phase
1200 AMP BUS
600'\ 400 400 225
200 70
AMP) Mn' )Mw ) A14? ) AMP ) p )
The 600 amp breaker failed to trip on overload. This allowed current to be drawn until the utility company's pole mounted fuse links dropped.
3.2.
SECONDARY PROBLEMS.
3.2.1. 3.2.1.1.
LOCATION.
The location of the main breaker panel on the second level of the building stretches the requirement of ready accessibility specified by the NEC.
3.2.2.
SYSTEM LOAD.
3.2.2.1. The 1200 amp system was maximally loaded.
LEHMAN 01092
(2) ' 4.0. 4.1.
5.0. 5.1.
5.2.
SOLUTION.
Provide restored service consisting of: 2000 amp main service. 2000 amp main service disconnect feeder distribution breakers. CT metering section. deal front switchborads. ground floor location. replace damaged conductor.
COSTS.
Purchased items: switchboard consisting of: 2 - dead front switchboard sections. 1 - CT section. 1 - 2000 amp, 3 pole, main C/B with GFI. 1 - 600 amp, 3 pole C/B, type MIlL 4 - 400 amp, 3pole C/B type IL. 7 - 200 amp, 3 pole C/B type JR. 1 - 100 amp, 3 pole C/B type IF. all copper bus square D company drawing #47-34699-00
C
$33,400.00
freight (dedicated truck) Tollie Freight Lines
2,609.44
air conditioner for the electrical equipment room
626.90
Cramer Stock #314251, Schneider Electric (Labor & material)
welder/generator
2,283.75
galvanized sheet metal roof covering
403.10
lighting fixtures
200.00
SUB TOTAL
$39,523.19
Contracted Services:
contract with Albert Romano, Inc. for expansion of existing storage room to house electrthal equipment, trenching and finishing underground electric servics entrance.
contract with Schneider Electric, me. for labor and materials to restore electric service and to install conipany supplied electrical equipment.
SUB TOTAL
Contingency
TOTAL
$12,212.00
35,000.00
$47,212.00 1,500.00
$85,235.19
LEHMAN 01093
6.0. 6.1. 6.1.1.
6.2. 6.2.1.
6.2.2. 6.3.
EQUIPMENT AND MATERIALS DESTROYED OR OTHERWISE UNUSABLE AS A RESULT OF SHORT CIRCUIT AND ELECTRICAL FIRE.
EQUIPMENT.
a) CT section.
bus bar system - internal, copper, phase.
bus bar system, external, copper,
1 - 600 amp., 3 pole C/B. 2 - 400 amp., 3 pole C/B. 1 - 225 amp., 3 pole C/B. 1 - 200 amp., 3 pole C/B. 1 - 70 amp., 3 pole C/B.
in. X 2 in. X 30 ft., 4 conductor, 3 in.X 21 in.X 45 ft, 4 conductor, 3 phase.
MATERIALS.
Conductors:
SIZE
INSULATION
350 MCM 300 MCM 0000 AWG
4 AWG
THW THW THW THW
Fittings;
S in. sq. wire duct 20 ft.
3 in. conduit, steel 40 ft.
3 in. LB .
4 each.
QUANTITY (APPROXIMATELY)
2250 ft 2100 ft 1000 ft 1800 ft
All the ite.ms.in para. 6.1 and 6.2 wtre purchased and installed in 1965 and 1966.
REL/ fjm
LEHMAN 01094
FACE
I
SERVIcE: USE HISTORY FOR THE EIJLLOWINC ACCOUNT NUMBER 52518950 8
CUSTOMER NAME CYPRUS IND MINERALS SERVICE ADDRESS: 651 METUCHEN AVE
I:L,ECTRI.0
RATE
SOUTH PLAINFIEL.D
07080
ON PEAK
ON PEAK
OIL LING MEASURED BILLED
MONTH
I<W
[FL JAN 26 FEB 86 MAR 06
APR 86 MAY 86 - JUN 86 JUL 86
.0 155.2
.0 .74,4
.0 302.4 .0 177.6 -o 340.8
.0 80 . 0
.0 9.4 4
I.t* E
B;Lt..
KU)
orr pFAK BILLED
<11
16.0 20.8
8.0 41.6 126.4
( 6.4 7.6
369.6 520.0 467.2 512.0 421.6 465.6 536.0
ON PEAK KWH
9,2.80
141080 491760 ii 600 491600
9,600 9,920
END OF REFORT
5'O,e/O
MORE :)
. .
LEHMAN 01095
S
INTERNED. KWH
20
640 320 320
I ,280
160 480
OFF PEAI< KWH
-IL630
69,920 47, 200 56, 800 - 49, 280 55,680 53,760
TOTAL
- 1< 14H
53, 200,00
24, 64000
97, 2.30.00 68, 300.00 100, 160.00
65,440.00 64,160.00
MONTHLY DILL ELECTRIC
1;
$4,446.70
li6, 199,09 $0, 866.63 $5,490.72.
$9,410.86 $4,631 .62 $4,719.47
SPECIAL BILL
COMB IT I ON
END OF REPORT
(= MORE
.
S
S
.
S
S
LEHMAN 01096
<1'
PAGE.
1
SERVICE USE HISTORY FOR THE FOLLOWINI ACCOUNT NUMBER 525113950
CUSTOMER NAME CYPRUS IND MINERALS SERVICE ADDRESS 651 METUCHEN AVE
GAS
13:i:u_Iwc;
RATE MONTH
LVI JAN 06 FED 36 MAR 36 APR 26 MAY 96
JIJN 36
JUL 36
SOUTH PLA IN F I ELI)
07090
MONTHLY BII..I..
GAS
THERMS
-.-...- ---------
3E161 .0
5,2800 5,4410
, :3000
5,26L0
33690 26520
23440C3
$316740
$3260.93
$201965 $157.94
$2,05996
$1 ,644.17
SPECIAL BILL
CONDITION
END OF REPORT
.
LEHMAN 01097
NAME
f( S
SERVICE USE RECORD 5-- 5 -950- fl
ng &p4L S
ACCT.NO.S
%HEATING
ADDRESS cn4ALAC6A,QA.1 5o. P\ainq1
RATES: ELECTRIC t.0 GAS L46
FACI LITI ES CHARGE t74JLeA4_(tJ)_J_L -" A 4,ct.t,4
I
HEATING DEMAND CREDIT
GAS
KW
600.
TOTAL
NIGHT
MEASURED DAY
RWNR
KWHR
MW MW
7fl- o
ML.'S- 2-'X
c.3F .tM-o
2t9M %i3.Qt3
3i.7
A M
Itl5Zt
o400 c
/
3I'o
2,S441
/L.c C
ZY-%.
.Ifl1s)i-cs..a0flat!A 'Ci-oo 1-3'4o
JflnrnnS
--,_
-ioG
-zn.i- o c.L ar%
TIEVENUE
c
tL',fblo1O.ofl
tlIL.j,.s1
. V.0
TfHlnERfMlrSr
fl1v I
'1Ot (,9 C
qyrc.
U S1a
J47fl0 /O
S7o
:bo
.171.
J
7d
REVENUE
3ofl..v
37S .'C'#
33'i4oC-.'f.l3J
-qIL .13
3C Ic 43
$
M 6o
IAii S/I RIJI
$V71lftl_!_1____ aa
kYflt1
- I (ctr, (.3. WMa ea;
o 1 00
T9i d(3iaanoat
a
vo
J Y. oO
A -0
-S
o4.
N IU
cc
3o
0q O
2.?it0
-
r ,.(.qo
A
"4
J J
A S
0
N
p
flI
0o
3.z2
WVbWIflfl tfl.flTI WYJQFzat
.o ________Was ,-
/Jfl.vz.
/(flstfl.
-
i,./o-
-o;
0.
rTh.WFTiWfl ;099.lC
024c8
/fl-o. . 0
LI
4?$c-zo
3h7.a' S(,(c'
sese
afl.ijz ;(.r ff
57t3q I
3'C
Co
79flo
16-3021 aM 2-60
LEHMAN 01098
INTERSTATE G[NERA
HEAVY EOUIPMENT MOVING ALL TYPES OF EXCAVATING
. SEWERS .
SAND STONE FILL DIRT
CONTRACTING, CO.
OFFICE 356-9838
RESIDENCE 356.0G31
744 LINCOLN BOULEVARD MIDDLESEX. NEW JERSEY
o; IF4reotrn'otpCotfrlaaatatn Talc Go, South Tlajntjcld, N.J.
AititcagnrsoyTosratnelecmuCtwboci.tthcie:oenncIonntodrnscatteheeLnsotraa1l 1Caotniotin'aco$foornc eancdo,N1oettreopsopl--
Qonc'ete septic tank-bOo gal, capacIty
Distrithatiou box three one hunth'ed foot ietorsisj 2' wiOa atid 3' deep Nith
12 inches .ot 1-' stouc,-11 clay ripe, and saithay
Arult]s. ttioorbkedpoaniedabccyordbibnrio3ptoo1BitoaanrTdaolfc.iiGofol.th standercja. All. per-
Labor nd ratrn'ia1: Si000.00
/. /Ir rPoflt- r,q,y 7q, r
Signature ,1_._ Signature
j
LEHMAN 01099
/4
A
w,a'&c -
WA
CawR
Pil'-
- ______ W44A44 r
-(, iofl7jAS*1t5tOPoft-M2E0R00 -SW V4)
24w/rQIflo4-,QJ ZWPA U V5.D'S, at,
p,'Cc'ca6C554 fft'1P
W )?32p64NtsLR
J sp'.egieC
't- Sw,flHBQ'fl
-
LEHMAN 01100
ft
7
-p
flvEwA r
O'755
/) rFPccc/8cE) Air co,-'T,POc..
PANEL 4U Osc'A) .40CM1 ,c,DS Pt4.u75 '.V/AJJ0 WS
2.) Aj,WRflE ,gjinc ,De.q4g$V7 pAcewAr 7t' finE
R664R1?Lff5S op ,cciTURC fiz.4,Q -
3) 5 c4nrQL.
pLaAwws. CCA.'ctQa Hjg,ws Au EMO/,vt.ERM.'G ISWN.
C'7/1 Pi-A/.v,&e.L-D
4zEcfl4'cc4L Rca/-I.
z CM
4.) PLAcE fl4NMO44? -C 267rn E,ff7
OP 5L1/LD//J'5,
C,) c.,'s c,&ae.E rxAY 'A) Roe/I.
2)
7/AMS 4 'C s'tGetSATr opE,gfl
FIFtH Sri, it H fl4Q .b
Mccl (svw r
LEHMAN 01101
June-July, 1974 July-Aug., 1974 Aug.-Sept.,1974 8ept.-Oct., 1974 Oct.7Nov., 1974 Nov.-Dec., 1974 Bec.-Jan., 1975 Jan.-Feb., 1975 Feb.-Mar., 1975 Mar.-Apr., 1975 Apr.-May, 1975
METROPOLITAN GAS USAGE JUNE, 1974 - MAY, 1975
a
6,316 6,920 7,370 7,526 6,010 7,362 7,570 5,436 5,234 5,690 5,846
THERUE
6,442320
7,058,400
7,517400
7,676,520 6,130,200
7,509240 7,721400
5,51L4720
5,338680
5,803,800 5,962,920
MOUNT $ 998.95
1,087.37 1,153.25 1,465.36 1,157.70 1,443.60 1,386.79 1,017.77
982.84 1,155.78 1,185.54
11 Month Average
6,480.
6,609600
$1,184.99
LEHMAN 01102
42-SOS
o'>lt('P2, ? .1tz'
4'
,
r._.jj '''iS40 19 8.5
11
30 Zo
1
k4
flwm jj_____1
fl'S to is c
8
is
JO 7..
64 S.c La j.l, to
__3 3C C 4*S 30
23 ZS
28 30
U
3 iS 7.2 7.2.
2
14 p
It- 13
2,o it
S 1. 1 tO -N
-.
I '1, ' 17
H
It7 -
.1 40
_3j34. 'U.
3
J0
ir -3
4"
LEHMAN 01103
SERVICI Uf$ !CORD
rw.ig Metrnpl itan Ta1c-Cntnany
ADDRESS )Itpt,,rhpn Rnnc1 n. P1fCj
ELECTRIC
rr'ICC. wo. S1715 TEL
n.rcTRIr LPT
GAS LVG
GAS
t TOTAL KWHN
/2,'Fs-v
HIOHY
4KfWlH3R o
DEMAND
Z.VZNUE
THERMO
s t1 -J9/f
REVENUE
?c,Ydti
n
H
ASJI
C'
I
Lir ,
r
I.wn ua trc fl '7*
/
LEHMAN 01104
p
NAME 19
S3O'2,-5. SERVICE USE RECORD
Vt /57,
Metropolitan Talc Co.
ACCT.NO. S17-i-5 'TEL 754-4Mm
Metuchen Road, So. Plfd.
ELECTRIC
RATES ELECTRIr LPL
GA
GAS
LVG
DEMAND PtW
REVENUE
TflE9MI
REVVM*JE
-n2 a-,'
9
zjaLo jey.
;'t'2?'2D.2 5Lc:::
d)iT,/Jn .y.
(co .t)-.
0
ft 'I
jr- &fv/t. '.Z2p
A J/I'I2p*.or'LI/oo
7;t'3n4
77:1420
t
(.
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2'6f7o
/'s' 241
:
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Ti'
(,'c>i.
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t,1rf3Jr()6a0
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4fr3,,.,3,14.
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7nr'r?,s-Ji
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,/74-2,ttj-#&t2r.. pJ,'r-7I7et.--75asA-3
6;.ILj/y4flL77o-o./ /St,L
I JSJJ.3
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y y.j-.--..
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7 7C-S
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//32n'Cz-ko3Z._L
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I rfl-/'/3'-).-
/ Q7t-.._.-fl
r.SATX IW' 7i6-. Yi jfl--sr
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LEHMAN 01105
RATE SCHEDULE WC LARGE VOLUME E1WCL
APPliCABLE TO USE OF SERVICE roa1
General purposes.
CHARACTER OF SERVICE: Ca,tinuss.
RATE:
Commodity Charge;
silo QO for the firs' ...................S00 therm: or los used in each month
20 Q1 pr thai, for the next .........1:100 therm:
iced in each month
l913 per therm in ex or ,iedincathmonth
I .500 therm:
Raw Materials AdJbtIflj:
A charge or credit will be made when the ei.tlmated October through September twelve-month net average coit to Public Service of production raw materials used is above or below 90. per million Btu of gas sent out. Immediately prior to October of each year. the c' timated avcrae cost will be determined for the sucfteding twelve-month pertod. An) charge or credit will apply to all therms billed each month uf the succeeding twelve-month period. In the event that major change in the cost of produetiun rats materials oceura during the twelve-month period. revised timated average cost will be calculated for the retnainder of the period. The adjustment factor for each 0.1? variation above or below 90.0? per milliun litu of gas sent out is 0.01201? per therm
Otb.r Ckarg.s:
See SP*s PIOVISnOHI (a) Seasonal Use and (b) Off-Ps' Use
MINIMUM CHARGE:
The monthly minimum charge shall be $170.90.
2
;:r.
rhL -umber .: ihcin,, tflLd shall be determined F) thc n-.iinhcr uf hundred cubic feet used by
tl'L ibL,r multiplier cepressed in therms per hundrrd iJIieLI.hfliLh ippears on every bill.
TERMS OP PAYMENT:
Bills are due on prcSeZItatiOIJ.
TERM,
One yeat and thereafter until termiited by
five dayc notice.
SPECIAL PROVISIONS: Seasonal Use: When the use of gas in any
of the months o( November through April exceeds (1) 4,000 thenns and also exceeds (2) the sum of the therms actually used in the preceding tnontirs of June through September, or as esdmated hy Public Sernce for flew customers and for customers who tnstail additional gas-burning equipment, the Commodity Charge for the therms used in such months of November through Aprtl In excess of the higher of (I) or (2) aball
be . tile j.er therm.
Off-Peak Use: Where separately metered gas service (1) is used for budding cooling or dehumtthficabon or (2) is to boilers, used in whole or in part to supply the requirements of absorpuoti air-conditioning equtnIent of tOO tons or more nominal capacity, the tate during the off-peak period shall he l4ot per therm. However, such off-peak rate shall not be applicable until the initial block of the Commodity Charge has been billed. The off-peak period shall commence and end wtth the regularly scheduled meter readins in LIme months of April and October. respecttvely, but !ubltc Service may change such period tiepending upon load conditions on its system.
Re.al.: Service under this Rate Schedule is not available for resale.
S
LEHMAN 01106
(4) Lsrgo Volume Gas Servieeintorrupt-
ibis: Gas service may be made avail-able under this special provision to customers presently served under Rate Schedule iStrlnterruptible Gas Service for process, feedstock, or plant protection gas, as defined by the Board of Public Utility Conunissioners, provided:
(d-l) Public Service has available capacity to pmvide such service.
The customer signs an application for Large Volume Gas ServiceInterruptible use.
The customer agrces to discontinue the use of gas until further notice upon advance notice of eight hours or more from any hour of any day given to customer by Public Service by telephone, telegram, or otherwise; a'stamer shall dSgnate personnel who will accept such notifition at any hour of any day.
That the Commodity Charge for all gas used during such discontinuance shall be $1.80 per therm, Public Service has no obligation to supply gas at any time following notice and may discontinue all deliveries of gas wider this provision during the period of interruption. (4-5) Gas use under this provision shall be metered separately and shall not be combined with use under any other provision .,f this Rate Schedule or under any other Rate Srhedule for billing purposes.
That metering shall include a recording device, furnished by Public Service and custoiner shall furnish an electrical supply for the operation of the recording device.
That the customer shall be rcsponsiblc for any and all costs in connection with the installation oft facilities required to accept service under this provision with the exception of those associated with the metering installation.
Losd accepted for service under this provuion shall not be transferred to any other rate schedule for billing purposes.
STANDARD TERMS AND CONDITIONS:
This Rate Schedule is subject to the Standard Terms and Conditions of the Tariff for Gas Service. (See separate booklet.)
4
55.7515 (FOaM NO. S i.e
Public Service Electric and Gas Company
Gas Rate Schedule LVG Large Volume Service
Effective Ociober 21. 1976
General Offices 80 Park Plies Newark, N. 1. 07101
LEHMAN 01107
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NAME Metropolitan Taicco.
ACCtNO $fl7-l5 TEL 754-4RRfl
ADDRESS Metuchen Road, So. Plfd.
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LEHMAN 01109
I
November 9, 1982
Nov l5Rec'd
ALAN STANLEY
FEASIBILITY OF ALTERNATE FUEL
Analysis by Allis-Chalmers Corp. showed that a saving of 40% over No. 6 fuel oil in industrial boilers can be achieved using a coal/water fuel mixture. The analysis is based on a 75:24 coal/water slurry with 1% additive (trade name: Fluidcarbon) of $3.33/MMBTU vs. that of No. 6 fuel oil at $5.56/MMBTU,.delivered price.
The coal/water slurries will be available next year. Fluidcarbon will be sold on the basis of BTU content. It takes 1.5 gallons of Fluidcarbon to equal one gallon of No. 6 fuel oil on a OTU basis.
Capital investments and boiler modifications will be required on the existing boilers. It will be more expensive to modify gas-fired boilers rather than oil-burning boilers for use of Fluidcarbon.
New advances have been made in the area of coal/methanol which, though now comercially available, shows more promise than the other coal mixtures. The methanol might penetrate the coal particles and they, in turn, would be fractured by rapid methanol vaporization in combustion leading to greater carbon conversion for slurries. In the case of coal/water slurries, the air has to be preheated and also energy has to be supplied to evaporate the water in the slurries. In the case of coal/oil slurries, there is additional ash and particulate problems.
The economics, based on a different set of baseline data, are detailed as follows:
NO. 6 FUEL OIL
COAL/OIL SLURRIES 45:55
COAL/METHANOL
COAL/WATER
SLURRIES_60:40* SLURRIES_7O:29**
COST/MMBTU SAVINGS
$4.5
$3.3
$1.2
$2.5 $2.0
$2.1 $2.4
*"Methanol" is in 1:2 methanol/water ratio **l% additive
It seems that coal mixtures might soon become economically feasible as compared to natural gas, although modifications of boilers and new accessory
quipmen,would be required to harness this different form of energy.
Y. Kwa.
Y?:pc
Att'hchments
Energy Coordinators P.E. Staff
LEHMAN 01110
Fuels and fue' handling
CoalIoll, coallwater slurries. Now ft's coallmethanol
Coal/oil is commercial, coal/water is a few years away. Coal/methanol shows exciting possibilities, and coal/water/methanol may be even better
By Richard P Rusken, DM International Inc
sturTies with water or with methanol ofley a method of com-
Coatptetety eptacing oil, yet they
yetain many of the bcneficiat properties
of a liquid fuet. Untike coat/oit mixtures. slurries with water o methanol have good rheologicat properties and can be
transporled by pipeline (the cheapest method) in concentrations of up to 50% eoal. tn particutar. coal/methanol mixtures ofler the greatest promise for towS
cost transportation, since a given volume
of this slurry contains 50-60% more energy than a similar coal/water sturry. At even higher coal concentyations. say 60%. the slurry viscosity with water or
methanol is stilt suitabte for firing. The maximum coat toading in coat/oil mix-
tures is much less. Water has the advantage of tow cost
but it substantially detracts from the
fuel's combustion properties. On the othCr hand, methanol is an excellent but
expensive fuel. Actuatty. a coal sIury
with a blend of wateT and methanol
appears to provide the best compromise of performance ad economics.
Compar. .Iurty charactsrlstica
A sturry with only water burns coot since a portion of the avaitable heat is used in evaporation. This effect is compounded if the coal has a high inherent mohture content. Three methods aye used to bring a coat/water slurry up to an acceptable performance level. First, coal loading is maximized, typically at 60% by weight, or up to 70%, with the addition of smatt amounts of a surfac tant to provide a reasonable viscosity. In the second approach. air is preheated to 300-600F to hetp maintain combustion that might otherwise setf-extinguish. The third method is the concurrent firing of a conventional tiquid or gaseous fuet.
When methanal replaces some of the water. scverai beneficial effects appear. Water. which requires t040 Btu/tb for
05 85
80
475
j70
65 65
60I I I
60
40 50 60
Slurry crtpoIion, % wt
70
40 50 60 Skiry cariosfla., 14 wI
70
BilLJ1niflOt coal
&*tIUITIflOU5 coal
TSnnaI sfffci.ncy increases as the proentage of cost snd/or methenoE is fncreased,
vaporization, is replaced with a fuel with a respectabte 9760-Dtu/tb higher heating value. The theoretical air rcquircd for slurry combustion is also reduced. since methanol is an oxygenated compound. The adiabatic flame temperature
increases for these reasons. Actuatty, methanot has a much more
pronounced eflcct on combustion characteristics than indicated by the adiabatic flame temperature. Methanol vaporizes apidIy and then mixes easily with combustion air. This aids efficient combustion, Moreover, methanot is known to
penetrate and to swell coat partictes. It is
postutated that such coat particles, either puffed and porous, or fractured by rapid mcthanot vaporization, burn more emcientty than conventionally fired pattietes. These factors appaentty account
for the greater carbon convenion for slurries with methanol than toy slun"ies without methanot.
Work at DOE's Pittsbuygh Energy
Technotogy Center demonstrates methanot's contribution to sluny combustion, The combustion of a 60% coal and 40% water slurry in a tOO-hp firetube boiler
pives 85% caybon conversion with 530F preheated siT (235F air is required to sustain combustion) and with 3% oxygen
in the flue gas. This is substantiatly
bctow the performance of a coal/oil mix-
ture in the same service. But if the stury water is reputed with a methanol/water mixture in a 1:1.5 ratio, no aiy preheat is cquircd, and the carbon utilization goes up to 90%.
The substitution of methanol for a portion of the water in a slurry also increases thermat efficiency. The figurt gives some typicat thermat efficiencies for slurry combustioit assuming 11)0%
carbon conversion, 10% exccss air, a 3%
unaccounted heat toss, and a 320F flue-
P. acets' 1912
LEHMAN 01111
gas temperature. The improvement in cfliciency is almo5t entirety due to a reduction of moisture, which consumes usable heat through evaporation.
Oth.r msthanol b.n.fits
Although flue-gas scrubbing is the primary method applied for removing SO2
from bolter fluc gas. pcecombustSon
treatment of the coal can also be used to partially meet EPA's new-source performance standards or to totally 5atisfy the less restrictive standards on existing plants.
Coal beneficiation is a precombustiontreatment process often specified to rcmove pyritic sulfur, and such facilities are most often located near the mine site to dispose of refuse easily. Fine-grind processes liberate more pyritic sulfur than coarsc-grind processes. but thcse have limited application since dry, fine coat is difficult to transport. However. the more efficient fine-grind processes can be used prior to slurry preparation. since fine coal is not only acceptable. but desirable, in a slurry fuel.
The fuel's sulfur content is further reduced by dilution with methanoi. a sulfur-free fuel. The cmbinafion of a low-sulfur coal, an efficient coal-cleaning process. and methanol to form the slurry. can substantially reduce or elimi-
nate flue-gas scrubbing.
A leers ash content is also of concern to users for at least two reasons:
I. Capital and operating costs are
incurred in ash removal and disposal. 2. Ash deposition on surfaces reduces
hcat-absorption ratesa major factor in derating units designed for oil but converted to coal.
The combinadon of an cificient coalcleaning process and methanol addition also lowers the fuel's ash concentration. Perhaps as much as 50-70% of the ash can be eliminated. The use of this fuel would not meet stringent particulateemission restrictions on new plants without other control dcviccs. but would go a long way toward minimizing ash deposition on boiler tubes, minimizing the size of dust cuectors, etc. The lower ash content would bc significant in the conversion of oil-fired units. most of which have limited ash-handling capability.
How economics compar.
Comparative costs of fuels that can be used for steam raising or power generation must be factored into your evaluation. No. 6 fuel oil has the advantage of low ash content, but it is the most expensive at 528/bbl or 54.50/million Stu.
A mixture of 45% West Virginia bituminous coal at $30/ton and 55% No. 6 ruei oil costs about $3.30/million Stu. Although the $1.20 saving over fuel oil
might appear to be large. the cost of
accommodating the additional ash is also
substantial.
Methanol. at SOlO/gal or SIO,9O/mil.
lion Stu, is a premium-priced fuel.
Although methanol-production facilities
using inexpensive, remote natural gas or
domestic coal as feedstack may bring the
real cost down n the future, it is highly
unlikely that methanol will become eco-
nomically attractive as a stand-alone
boiler fuel. But just a bit of methanol
goes a long way in improving the com-
bustion characteristics of a coal slurry. A
slurry with 60% coal and the balance
methanol/water in a 1:2 ratio costs
$2.50/million Btua $200 advantage
over oil.
The slurry's pricc is highly sensitive to
methanol content. For example. the
same slurry with methanol/water in a
1:4 ratio would cost 52,00/million Stu,
Coal is the least expensive alternative
at $30/ton or $1.20/million Stu. A
coal/water slurry can have the identical
cost since water is essentially free, How-
ever. an additive is usually included to
obtain reasonable coal toading the addi-
tive typically costs $0 90/lb. So a 70%
coal/water slurry with 1% additive
would cost about $2.10/million Stu. The
cost. of course. could vary significantly
with chan8es in additive price and con-
centration.
Edited by John Reasoi
LEHMAN 01112
I PRECN
Coal/Water Mix Said to be
40% Cheaper Titan No. 6 Oil
MILWAUKEEAllis- Chalmers spokesman, the
Qialmers Corp. will offer a estimated cost of fluidcarbon
coal/water fuel mixture next year will be about $3.33 per million Btu
that can replace No. 6 oIl in (mmBtu), including delivery
Industrial boilers forGO percent of
the oil's cost on a Btu basis, according to a company
spokesman.
'The "Fluidcarbon" mixture consists of Th percent coal, 24 percent water, and a one percent cbemlcal'additive that will allow the mixture to flow more easily,according to Robert Faulkner, the director for Chalmer's Ad-
costs, compared to about $5.56 per
mmBtu for No. 6 oil at $35 a barrel, delivereda price dif-
ference of 40.1 percent.
Users will need about 1.5
gallons of fluidcarbcei to get the same beat content as one gallon of No. 6, the spokesman said.
However, the company expects to
sell fluidcarbon by mmBtu rather than by the gallon, he
vanced Technology Center here. added.
The coal will most likely be' The spokesman said that fluid-
pulverized and prenilxed with the water and additive at a processing station, and then shipped to
carbon will cost less than No. 6 oil or natural gas. but will be
slightly higher than diy coal.
users nationwide on barges and However, he added that the com-
raIlroad tank cars. Users can pan)' expects its market to be the
store the fuel in the storaje tanks replacement of residual oil.
they already use for oil, Faulkner Users with oil-burning and
said.
Allis-Chalmers plans to set up
a nationwide network of
coal/water plants that will allow the company to deliver the fuel to most locations.
According to another Allis-
coal-burning boilers will be able to use the fuel, although some capital Investments and boiler modifications would be required, Faulkner said. Users will still be able to switch back to residual
the changes, be
ed
Fluidcarbom retrofit items will most likely Include a regulating
pump, a new burner, higher
horseriower fans, and ash-handl-
ing and particulate collection
equipment, Faulkner said.
New burners would be required
to burr off the extra moisture in
the coal, while the upgraded fan
Is required to blow coal soot off
boiler tubes, he said.
Users can switch back to using
No. I oil by switching pumps and valves to stop the flow of fluid-
catboti and begin the flow of the
oil, the spokesman said. He added that the process could be corn-
pared to flipping a switch.
Although be could not estimate
ENERGY USER NEWS
October IS, 1982
what the retrofit cost would be, a spokesman for Amex Coal Co., a coal supplier in Indianapolis,
lad., said that it would be "subEantlally less" than retrofitthg
W-, iooril-bthuryn,incgobaoill.er to use se-
"Since the fuel Is in liquid form you won't have to buy the coal-
handling equipment and storage
bins that are required for dry coal. I would say that it would
cost users 25 percent or less to retrofit a boiler for use with this
type of fuel than to retrofit to dry
No. 2 oil for November delivery rose by 2.30 cents to 102.00 per gallon on the Mercantile Exchangt Latest
week's range: 100.20 to 103.25
Previous week's: 100.00 to
101.50.
ENERGY USER NEWS
October 25, 1982
Vertical Efficiency
Motors IntroducedNo. $ oil's posted price ruse
by 29 cents per barrel to $29.00.
(1% sulfur).
Free-market traders, selling crude oil at prices dose to official levels, set their spot prices at 99.4% of producercountry postinp, down from the previous week's 00.9%.
MILFORD, Conn.U.S. Elec' trical Motors, a division ol Emerson Electric Co., has in troduced a line of improved performance vertical motors thai
the company claims will increasc efficiency of the lIne 2 to 7 perU
cent, depending on the size of the
N.. S OIl (Nov deflv.)
Per Gallon
102.00 cents
motor.
The firm's line of "Premium Efficiency Vertical Motors" are
N.. S Oil (l%S, at terminal)
Per Barrel
$29.06
Produced in sizes ranging from 3to 250-horsenwer (lip) at 900-, 1,200- and I, ii rpm, according Ic
Natural Gus (Midw., 1g. vol.) Richard Reach, product manager.
Fat. Per Thou. Co. YL.$4.fl
The high efficiency motors cost 15 to 20 percent more than standard
Steam Coal (To WA in Aug.)
Per'Ton
$11.41
efficiency vertical units, but the additional cost is usually returned
"Price Witch" sources: N. 'V. Mercantile Exaatge for No. 2 oIl, four teller firms for No. S oil,
In less than 2 years, Beach said. Efficiency is improved through
the use of high silicon content steel in the stator and rotor,
EUN for natnl gas, Tern. Valley Authority for coal.
'mci-eased copper on the stator tinder and more aluminum on
4.
p
the rotor bars, Beach said. The use of these high grade metals in
coal,"_saId George Land, director the motors improves efficiency of technology assessment with by decreasing electrical losses
that occur in standard motors
Although fluldcarbon could be through absorbtion and
employej by users with gas-fired magnetization, Beach said.
boilers, the retrofit costs will be A standard efficiency motor of
higher because they would need to 50 hp-Mill cost a user about $2,175,
install the proper storage tanks, some $435 less than an Identical
Land explained.
model of the premium efficiency
Because the coal is mixed with line, Beach said.
water, users will see a one to two The standard unit has a rated
percent decrease in boiler effi- efficiency of 89 percent, about 2.7
ciency, a potential hidden aist points less than the high efficien-
users should consider before us- cy motors, Beach explained.
ing the fuel, Land explained. A, With an electrical cost of 7
user may have to spend an extra cents a kwh, the improved-off i-
7 cents per mmBtu to make up clency motor will return the $435
for the lack in efficiency, be said. price premium in the first 5,550
Users may have slightly increased maintenance costs to
take care of the soot-blowing fans
and the particulate removal ecppment, land said. Despite this, however, be feels that fuels like fluidcarbo* will be a bona fide alternative for users who cow use oIL
hours of operation, be said. If the motor is operated 8,000 hours a year, the cost premium will be returned In slightly more than B
months, Beach added.
The motors, sold with both
hollow and solid shafts, are used
primarily for Industrial,
agricultural and municipal xsmplug operations, Beach said.
"There is a replacement U.S. Electrical Motors Is
market to replace beaiy fuel oil, located at 325 Old Gate Lane,
but it's about three to four years Milford, Cain. 06460.
away from total acceptance In the
marketplace," land said.
The address of the Advance Technology Center of AllisChalmers Corp. is Box 512, Zone CC, Milwaukee, Win. 53201.
LEHMAN 01113
ENERGY USER NEWS
October 25,1982
New Teflon Heat Exchanger Ready
Canada Uied to Cut Price of Cmsdy Gas
WASHINGTONThe chairman trolls gas.
of the Federal Energy Regulatory Bat he said that if Congress
Cnnrnission (FERC) lastweek discards the price controls of the
urged Canada to lower the price Natural Gas Policy Act and gas
of natural gas it sends to the prices in the U.S. stay below the
United States, saying the move $4 level, then Canadian gas could
would attract more U.S. in- not conqiete.
dustrial customers.
Even if U.S. gas prices are not
The present border price for decontrolled, he said, Canada will
Canadian gas is $4.94 per not be able to increase its
thousand cubic feet and once de- penetration of the U.S. gas
livered to U.S. users may reach market, "so long as gas cannot
$7 per mcf, a price much higher compete In the boiler fuel
than the U.S. average delivered market."
price of $3.42 per mcf.
"An aggressive pricing policy
C. Michael Butler UI, the could, even under these
FERC chairman, spoke last week circumstances, provide a means
in Calgary, Canada, to a group of for acquiring substantial new
gas marketers. He noted In- markets," Butler said. "That is
dustrial boiler owners aye not an approach which 1 hope you will
likely to pay more than $3.50 to explore In either case."
$4 per mcf for natural gas,
because that is the equivalent price of residual oil, the coinpetbig boiler fuel.
Butler acknowledged that U.S.
A ''discussion paper''
circulated recently by Canadian gas marketers said that Canadians need to he flexible about :psn and contract terms to In-
consumers are buying some Cana-
dian gas now because the high
crease their U.S. sales, but did not specifically call for a price
price Is rolled in with price-con- reduction.
WILMINGTON, Del.The Dii
Pont Co. has begun marketing a
line of improved-efficiency teflon heat exchangers for highly corrosive Industrial processes, according to Ray Parker, national
sales manager. The unit can cut annual steam ts by about 15 percent, com-
Deny officials claim. The heat exchanger Is used to
beat chemicals and acid baths with steam without losing the condensate that can occur when steam Is directly Injected Into a bath, Parker said.
The finn's Q series heat ex-
changer, constructed of a
fluorocarbon resin, can withstand bearly twice the temperature and pressure limits of earlier teflon models, Parker said. The unit is highly resistant to corrosive con-
ditions and can be directly iminened in acidic pickling baths used In the metals and chemical
Industries, he noted. Made in both Immersiomeoll
and shell-and-tube designs, the heat exchanger comes in sizes ranging from 6 to 16 feet at 2-foot
Increments and has effective heat
transfer surface areas ranging from 85 to 2 square feet, Parker
said.
The unit ranges In price from
$6,000 to $7,000 and installation costs can be egwcted to roughly
triple the pnce, Parker a-
plainS. In the past, acid baths for the
pickling process were heated by injecting live steam directly Into the acid, causing the loss of both steam condensate and acid that
was dlluted.by the steam, Parker
explained. tinder the teflon system, heat
from the steam is transferred directly to the acid bath, and condensate is exhausted on the other side of the process and
returned to the boiler, he added. While payback on the heat ex-
changer will vary widely depending upon the process operation and application the system can
save about $7,500 annually per ton
of steel processed each day, Parker saId.
With a pickling bath handling 200 tons of steel daily, a system
composed of 10 heat exchangers at a rough cost of $250,000 can
save $1.5 million each year in steam and acid costs, he said.
The units would, pay for themselves in 3 months under these conditions, he said.
Dii Pont Co. is located at 1007 Market St., Wilmington, Del.
19895.
Energy Managers to Push for Gas Decontrol Legislation
WASHINGTONIndustrial
energy managers at the Counci] of Industrial Boiler Owners (crno) annual meeting last week said they will push next year for
natural gas decontrol legislation,
despite warnings from con-
gressional aides that the legisla lion will not pass.
"There is a window of opportunity in 1983not 1984
because it is an election yearso we've got to take advantage of that window," said lawrence L. Saphier, energy conservation
manager for Dow Chemical
U.S.A., Midland, Mich.
Saphier and other energy managers at the BO meeting bete were somewhat optimistic Congress will respond to their pleas to completely decontrol natral gas prices and discard the scheme of price controls in the
Natural Gas Policy Act (NGPA).
The industrial managers fear the NGPA will cause spot shortages and sharp price hikes if left alone.
"The problems with the NGPA are being reco?nized by members of Congress,' said James D.
Beatty, energy conservation manager for Procter & Gamble Co., Cincinnati, adding he is
hopeful Congress will tackle the Issue next year.
Robert W. Kiernan, energy director for the National Association of Manufacturers, said, "I was taken aback by the tenor" of industrial user support for decontrol at . the group's recent
energy meeting In Houston, Tex.
(SeeSept. ) EUN, page 2?.) The key element to the decon-
trol effort is for President Reagan topushhardfortheleglsla.
lion, the energy managers said. The White House Is expected to
decide by December or January
whether It will press for such
legislation.
Robert C. Odle Jr., the Energy Departments top lobbyist for decontrol legislation said he expects Reagan to offer the legislation early in 1983.
But House and Senate energy committee aides predicted Con-
gins will debate natural gas
policy next year, but probably not pass legislation.
The congressional aides said Congress will have little time for gas policy because it will be preoccupied with the budget and raising revenues to reduce the deficit. They also said Congress Is reluctant to press the ise until there Is a consensus in the fls Industry ni how to fix the troubled gas market.
LEHMAN 01114
ENERGY USER NEWS
October 25, 1982
Reagan Repon Urg 12% Elec -Rate Hikes
unt srmWASHINGTONElectricity
rates must Increase an average
12.5 percent to Improve the finan-
cial health of electric utilities.
according to a report prepared for
the Reagan administration's
Electricity Policy Project.
The rate increase would
"restore utility earnings to coinpetitive levels." and thus help utilities finance powerplant constniction so they can provide itliable service in the future. ac-
wa' rates are needed now so
that power s'plies will be ade-
atehithefutar
"A deterioration anM2I health h
cion aluntielitdy
the lndustrys acc to the
c'taepiTtahl amicairakleHts;e' alththe orefptohrte,
Elecfrlc Utility Industry." said.
t BThoeosli-tAanlyla.nf fsianiadn.cIianldpirdoe-
downgraded bond raSp. stocks
-
Deetrlclty prices will In-
.aease rapid! and unnecessarily becausevtillues will rely on apensive oil- and gas-fired generation rather than coal or nuclear power:
Service rtliablllty will suffer as the limited power supply falls to keep up with increased de-
mand. especially if there Is a strung amlc recovery; and.
.aold below book-nine and low
Utiltiles will lose their
return on equity.
wtosners to other fuels due to
cording to the report by the Boos. If changes such a rate relief reliability problems. eve though
Allen & Hamilton Inc. consulting are not made. the ccaltait sald competing fuels may be less effi-
firm.
the resuits will be:.
clad am! more costly.
The report Is one of 24
prepared for the Reagan
torte on electitcitypolicy. which
Is considering new regulatory
schemes for the utility Industry.
(See Sept. 27 EUN. page 16.) The guiding theorylor the task
New Axial-Flow
force has been that state regulators have held electricity
Burners Marketed
rates too low causing financial
problems for utilities that prevent
them from building new coal and
nuclear powerplants needed for
future supply. (See Aug.23 EIJN. page 4.)
The administration cannot or-
der state utility commissions to
raise their retail rates, but it
clearly would like to see rate increases that help utilities
finance new powerplants.
The administration is consider"
lag drafting a model regulatory
code that stresses long-term sup.
w.ply considerations over short-
term states to accept it.
wessing
The new Boor-Allen report,
prepared under contract for th.
U-S. Department of Energy and
SAN FRANCISCORay
Heiner Co. has added 100 and ISO boiler horsepower models to its line of 200-500 blip axial-flow fuel burners. according to Robert Wlnskill. national sales manager.
Axial-flow dSgns place the burner fan in a straight line with the other components of the burner unit to achieve better air
trol. less pressure drop. and ability to fire against higher back pressures, said Winsklll. Tfldibanal designs attach the fan to the top or bottom of the burner assembly. he said.
The wilts are designed to be retrofit to existing boilers. The
price ranges from 12.100 to $4500
depending mu atpllcatlon. since the two lasIc tiidts can Include afrerent controls. Winakil said.
The burners are used in boilers
No. 2 oil for- December delivery rose by 1.10 cents to 101.10 per gallon an the Mercantile Exchange. latest we&s range: 110.10 to 105.25
P1r2e5vi.ous weeisc 100.20 to
No. 6 oil's posted price rose
by U tents per barrel to $29.93 (1% sulfur).
Free-market traders. selling crude oil at prices close to official levels, set their spot prices at 110.1% of producercountry postlnqs. up from the previous weeks 99.4%.
N.. I OIl (Dec. deIty.) Per Gallon 101.80 cents
ad furnaces both ft space heating aid for lndustnal proae..
N.. 4011 (1%S, at terminal)
Per Barrel
$29.93
According to WSkIU. energy usumptIon has been cut by up to Z percent by replacing older.
Natural Gas (Mid'... lg vol.) Est. Per Thou. Cu. Ft.$4.t
vuiglnal-equlp.net burners with wicut designs. The large salts sold by the companies usually pay
Steam Coal (To TWA In Sep.)
Per Ton
$41.19
buck withIn 2 years, he said.
"price 'Watch' soartes:
Ray Bwiier Co.'ls located at Ubi San Jose Ave.. San Fran-
cbco. Calif. 94112.
Ti. 'V. Mercantile fl-
chase for No. I oil, tour seller finn for No. $ oil. fl for natural ga Then.
Valley Authority for ooal.
LEHMAN 01115
Whose High-Cost Gas?
ENERGY USER NEWS
October 25, 1982
By PAUL SCUAFFER
NEW YORKThe sudden unwillingness of gas pipelines to pay $8 at the wellbead for unregulated gas Is documented In great detail by a new report from the Department of thrrgy that looks at individual pipelines.
The market couldn't sustain such a price level, at least during a recession, gothe price of 'tigh-sV' gas fell
These price figures, In dollars per thousand cubic feet,
relate to domestic gas purchased by pipelines at the weilbead that isn't subject to federal price ceilings.
At the start of 1982, the most expensive averages were V.93 for Texas Gas Transmission Corp., $8.80 for Southern Natural Gas Co., and $843 for Tennessee Gas Pipeline Co.
By the middle of the year, Texas Gas and Tennessee Gas had dropped out of the V league. Southern Natural Gas,
though still above that thresbhold, was down to 1(09. Mid-1982 details are shown below, adapted by the department's researchers from pipelines' filings at the Federal thergy Regulatory Commission (FERC) related to purchased-gas adjustments.
To fulfill its analytical purposes, the researchers converted all prices to constant-value, Januasy l dollars. Those adjusted figures are used below. To put the prices back Into mId-1982 dollars, one can multiply everything by
The quantity of high-cost gas covered In the table is 0.66 trillion cubic feet per year. Companies are listed In rank order, from highest average price to lowest.
"Cumulative quantity In percent" tells flat proportIon of the hii-cost gas was bought by pipelines paying the stated pnce or higher. Astensk means a pnce decline from early 1962, by 10 cents or more per mef.
Average Price
Sit...
7.98.... 7.93.... 7.86.... 7.63....
Plpellae Southern Natural Gas Co. Texas Gas Transmission Corp. Tnmkline Gas Co. Tenneco Inc. Columbia Gas Transmission
Cumulative Quantity
Ii Pet.
6.3 13.0
7.57.... 7.40.... 7.35.... 7.34.... 6.98....
(72.... (21....
6.01....
5.15....
Michigan-WIsconsin Pipe Line Panhandle Eastern Pipeline Transcontinental Gas Pipe Colorado Interstate Corp. El Paso Natural Gas Co.
United Gas Pipeline Co. Kansas-Nebraska Natural Gas Cities Service Gas Co.
TWISwesteITI
Tew Eastern
florida Gas Transmission Co. Northwest Pipeline Co Northern Natural Gas Natural Gas P. Co. of Amer.
45.9 47.0
.1.o
11.3 98.0
5.1
11.5
n.e
'4.7
5.2
11.5 97.4 90.4
10.0
In relation to company size, the pipelines most dependent on free-market, "high-cost" gas are Traiiswestern, Colorado Interstate, Transcontinental, Columbia, and Texas Gas. They get 10 to 15 percent of their wellbead purchases In transactions exempt from federal price ceilings.
For the 19 firms shove, plus Consolidated Gas Supply Coip., the mid-1982 picture for all welihead gas shows 'old pa ' providing 56:1 percent of the total at a $l. average, 'new gas" provid$ 36.9 percent at .$, "high-cost" freemarket gas providing 6.4 percent at $7.24.
The remaining, mIscellaneous 0.6 percent averaged $2.87. (Consolidated was omitted above (or lack of "high-cost"
study team, headed by Richard O'Neill, ran some statistical correlations to test some theories. Is "old" gas turning into "new" gas through abuse of the rules? was the V price of free-market gas due to exhorbitant bidding by the companies enjoying the largest quantifies of cheap, "old" gas?
Both questions are answered in the negative. Widespread bypassing of pre-197? wells by extracting gas through unneceSsary post-1977 wells might show up indirectly In the FERC filings, the report says. The symptom would be "old" gas fading fast while Section 103 purchases increase rapidly. The actual tendency is slightly the reverse, large lmyers of Section 103 gas show below-average drops In purchases ci "old" gas. The "cushion" hypothesis, pushed by decontrol advocates, foresees the highest bids for free-market gas coming from the largest holders of "old" gas. Not evident, Says the
rempanies with substantial supplies of old gas appear
mat to have enaged in aggressive acquisition programs for
'Purchasing information on "An Analysis of Post-NGPA Interstate Pipeline Wellbead Purchases," not yet printed, will be available by nlling 202-.2-SOOO and asking about Item 57.
LEHMAN 01116
MTOIC-a,O.
Cyprus (ndustdI Min.u'sI. Company
TO: All Plant and Department Heads
FROM:
Alan Stanley
DATE:.
May 28, 1981
SUBJECT: Energy
Attached are articles of interest on power costs. Please let us know if we can help you.
Man Stanley
AS/ss
cc: ItT. Muiryan T.G. Gressett
V.V. Kwan
LEHMAN 01117
I
Ensrgy management
Squeeze the most out of power rates
Figure out how you can work with the utility to Improve Its load factor. You'll cut your power bill at the same time
By John Reason, Assistant Editor
Most industrial managers are aware that their electric bills are a combination of two basic components: (I) the demand charge, which is measured in kilowatts;
and (2) the energy cbarge, which is measured in kilowatt-hours. Thus, to cut
your electric-power costs, you can either: (I) alter the magnitude and/or timing of your peak demand; or (2) minimize the amount of electric energy you buy from the utility.
Almost everyone today is working to reduce energy use by cutting out waste and improving the efficiency of produc-
tion machincry. But there's a limit to how far you can go in reducing kilowatthours without affecting production. On the other hand, there may be a lot you can do, in cooperation .with your utility,
to manipulate peak demand in ways that will benefit both you and the utility.
(One method of reducing purchased kilowatt-hours that is rapidly gaining favor is the ime of in-plant generation, and particularly cogeneration. For a report on this trend, see the story that starts on page 59.)
Electric rates have never been simple.
Today, as utilities respond to complex state and federal regulations aimed at improving the nation's overall energy situation, the electric bill has become a complex document that demands a full understanding.
Ratetnaking in transition
The only certainty is continual change; most of the new rates are experimental. They are subject to changes in the economy as a whole, to customer response, and to continuing uncertainties about future regulatory dictates. New technology,
tSt
12 sen
$ am
12pm
t
Off-peak
demand d,argc.
5t50/kW
12am
p.w, a.re 1050
6 em
12pm lime OldOy
I
Demand 1. Declining-block
charge
$3/kW
rate Structure lowers energy charge as more
energy is used, and
has been criticized for
subsidizing large users
.4' of energy
6pm
S
12am
t
On-peak
demand cha SI?, kW
t thin-el-day rates
charge substantially
more for both demand
and energy during
peak period. Length of peak period depends
on utility's load-
makeup
6pm
12 am
LEHMAN 01118
I-
such as remote metering and ripple control of customer loads, wilJ also affect the types of rates that can be put into
effect. An understanding of the pressures
that motivate a utility to charge as it
does may go a long way toward keeping your power bill down and making better
use of the kilowatt-hours you buy.
Before 1974. when the energy crisis got into full swing. utility rates were figured almost universally on what is generally known as the declining-block method (Fig I). Under this tariff, the
demand charge is made in dollars per
kilowatt for the maximum load drawn by the customer at any time during the billing month. Usually this load is averaged over IS- or 30-mm intervals to
determine the demand charge. The ener-
gy charge. in cents per kilowatt-hour. is
then applied at a declining ratefor example 4/kWh for the first million kWh. 3d/kWh for the next million kwh and 2/kWh for any remaining energy
used. Rates for kilowatt-hours consumed
in the third block were often extremely
low. Ontario Hydro at one time strongly promoted the concept of night electric
heating (by leaving lights on. for
instance) as being cheaper than virtually
any other heating fuel.
As eneTgy became more costly and less abundant. public utility comissions came under pressure to end rates that favored large users of electricity, because they appeared to be partially subsidized by residential rates. This pressure has now
been formalized in the Public Utility Regulatory Policy Act (Piirpa) of 1978. which. among other things. requires
PUCe to set electric rates that reflect the actual cost of providing service to each
group of users. The principal effect of this regulation
has been the introduction of time-of-day (TOD) rates over the past few years.
According to a survey conducted by the Edison Electric Inslitute at the end of 1979. 103 investor-owned electric utilities now offer TOl) rates; some are man-
dated by the PUC for certain user
groups, others are optional. Some 37 PUCs have either approved or ordered some form of TOO rates, and all PUCs and publicly owned utilities have held or have scheduled hearings on the Purpa
demands. In many cases. TOt) rates have gone
into effect accompanied by rapid increases in electric-energy costs. This has led some users to equate TOt) rates with higher chargeswhich. in fact. were inevitable anyway. TOD rates are an attempt to allocate costs more equitably. and to encourage uses to adopt better
usage patteTns.
How TOD rates work
Conventional TOt) rates divide the 24-hr day into a peak period (say 10a.m. to 6 p.m.) and an off-peak period for the rest of the day (Fig 2). Some TOt) rates divide the day into three periodspeak. intermediate peak, and off-peak. Maximum demand during the peak period is charged at a much higher rate than during the off-peak period. And kilowatt-hours used during the peak period arc charged at a much higher rate than
those used during the off-peak period. In
addition. kilowatt and kilowatt-hour charges are usually different during
summer and winter months. Nonconventional TOt) rates are those
in which only the demand charge varies between peak and off-peak periods, or where off-peak service is separately
& Selective load control and remote meter reading are used
for three large eustomers of Burbank's Public ServIce Dept
-hinter
Telenht Bring Staler stetion
CAT
-I I
LOAD DISPATCH 0 CENTEA
tLrtt
Loads
C
F
L AM,oto station
MENASCO
-
I
I
I'r_.p Service
L6n I rioter
r
State
station
h,tertace
r Remote I station
-J
r
BU1ANK
I i'STIJOS
L-fJRemote _._.I
n,unc.wxer
I L__rI.i--------I',r,j'1 0iMSOrAO r /1
I
_L,...
Loads
Conircl syslems cable Tdemcteslng system cable
U BIERGY MAdAOE14ENT
L__t___I_-
LOCKHEED PLANTS
PoF, Dtcetflber 1950
LEHMAN 01119
a-.
4. Thn.-ol.un watt-hour m&sr has renoveble tape cassette for billing
metered. Sometimes TOJ) rates apply only to certain groups of users, such as those with electric space heating or energy storage. Many of these rates are experimental.
The actual structure of an individual utility's TOD rate varies widely with its geographical location, its customer makeup, the type and availability of the fuels it uses, and its level of reserve generating capacity. Utilities in the South have summer peaks, due to airconditioning loads, and therefore charge higher rates in the summer. Utilities in the Upper Midwest do the opposite. Utilities with large residential loads usually have ptak perkds that extend further into the evening than those whose load is largely commercial or industrial. Companies that supply gas as wefl as electricity may have less of a residential peak heating load, because much of the heating s done wilh gas.
Some utilities that are capacity-short
have introduced a ratchet demand chargethat is. a high demand that is
incurred in one month is applied not only to that month but at 90% to each of the succeeding 12 months, even though the demand in those months may be far lower-
All of the above rates are different for customers supplied at high voltage or at utilization voltage. The demand charge may be divided into charges for transmission and for primary and secondary distribution, and a different peak period may apply to each charge. There are also a fuel-adjustment clause, power-factor penalty, taxcs, and other charges. The total bill for the month is the sum of all the separate charges.
How effective is TOD?
The ultimate effect of TOD rates on
the nation's bottom linebarrek of imported oilis still largely unknown,
though it seems certain that this or some other time-oriented rate structure is here to stay. TOD rates are designed to influ-
ence peak demand, and have little influence on overall energy consumption. This
may seem contradretory, since it is energy costs that have risen sharply, and regulators could be expected to pay more
attention to the energy component of the
electric bill. But as William Hopkins. vke prcsiden* of Stone & Webster Inc. Boston, Mass, points out, the closer the electric load supplied by a utility gets to its total installed generating capacity, the lower is the efficiency of the tquipment that the load dispatcher must use.
Although his base load may be generated
by cheaply ttrcd coal boilers, heavy
short-term loads need the responsiveness of oil or gas, and extreme peaks may force the starting of diesel or turbine-
driven peaking units. That's why big urban utilitics with a
large proportion of oil-fired plants. such as Consolidated Edison Co or Southern California Edison Co. have embraced TOD rates. Rapidly rising capital costs and the extensive delays involved in building new plants are an even greater
spur to holding down peak demand.
Many smaller utilities, especially with mostly coat-firccf plants. see
far less benefit in TOD rates, according to Hopkins. Often they just don't have
the data on customer loads to be able to evaluate the effect of TOD rates. As a result, the TOD ratcs that are set may be overly cautious and reiatively ineffec-
tive. Tke fuel-adjusnutnt clause is another
factor that is obscuring the effectiveness
of TOD rates. The clause has the effect ofleveling out kilowatt-hour rates, but
now, according to Hopkins, it has
become such a large component of the total bill that potential TOD benefits
cannot be clearly seen.
But eustoinrs do rcspond to TOD rates in direct relation to the ratio of
peak-to-off-peak charges, and in inverse relation to the length of the peak period. This is shown in a study conducted in 1919 by Detroit Edison Co. The Tesults underscore the need for realistic load data, from which the utility can design
TOD rates that the customer can respond to. However, the study con-
cluded that there were insufficient data
available to estimate the effectiveness of the rates. In general, the study found
that residential customers respond more to TOD ratts in the short term than do industrial and commercial customers. The latter, locked into established work schcdules, may necfi more time to show an effective response. The results may
also be a reflection on the fact that these larger customers already offer the utility
a better demand cure than do residential
customers. However, most mandatory TOD rates
are being applied to large customers. This is because the potential return on
the investment in new billing equipment is grcater for large power users. At present, TOD billing requires a meter that records the time of usage, as well as the peak demand and the total number of kilowatt-hours. This usage profile is recorded on magnetic tape that must be collected each month by the utility. Various alternative methods of remote billing over telephone lines or even over the power lines themselves are being investigated.
Once installed, the magnetic tape meter offers great flexibility in the type of rate structures that can be applied. The taped data can be fed directly into the utility's billing computer, and any rate structure, however complex, can be automatkafly applicd to each customer's
usage pattern.
How to cut demand
The user's ability to cut peak demand or to move his peak out of the peak billin8 period depends largely on the nature of this production process. Accordng to William Hughes, vice president of Charles River Associates, Boston, Mass the companies that can reap maximum benefit from controlling load are those for which power costs consti-
tute a significant proportion of total production costs. Labor-intensive industries must normally consume the bulk of their power dunn8 established work shifts. Only in extreme cases is it advantageous to operate nght or spHt shifts to reduce
power costs.
Several of the larger utilities are now offering customer seminars on techniques for saving energy. Seminars are organized to appeal to such varied groups of customers as manufacturers, commercial buildings, hotels and motels. etc. Frequently, manufacturers of ener-
gy-management systems and ener8y-saving equipment are invited to these semi-
nars1 providing a comprehensive picture of energy-saving techniques.
'lie demand controller is one piece of equipment that has been in use lon8 before the introduction of TOD rates. This controller measures the total kilowatt load drawn by a user al any time Whtn this load approaches a predetermined majlimum, the controlier either sounds an alarm or automatically sheds nonessential loads to prevent the maximum demand level from being exceeded. There are three different techniques for automatic demand controlideal-, predictive-, and instantaneous rate (POWER, June 1976 p 19).
A user with large heating or ref rigeradon loads, which cgn be interrupted for relatively long intervals without adverse
affect, can make maximum use of a
demand controller, but many users need the additional sophistication of a computerized energy-management system.
Pose,. Dath INC
ENERGY MANAGEMBif ST
LEHMAN 01120
Such a system looks at the total building or manufacturing process needs, sched-
ules loads or alternates them in a predetermined pattern, taking into account both the needs of the user and the utili-
ty's rate schedule. The programmable nature of energy-management systems cnabies them to be tailored to to individual situations (POwElt. Scptembcr 1979. p103).
htemapflble-ponr contracts provide the utility with an opportunity to shed
certain loads during periods of excessive demand. In most cases to datc. this has been done on a rather informal basis.
Ratepayers notify the utility of their ability to shed a certain numbcr of kilowatts and the length of time for which
they can be shed. When the utility's load
becomes excessive, the load dispatchers
telephone these customers and ask them to shed loads. The advantage of this approach is that it is directly related to
the utilities load and does not depcnd on the averaging effect of a rate structure. Utilities that have such agreements with
customers report that customers are only rarcy called on to shed loads.
The economic advantage to the customer is that he is billed for the ntracted demandthe numbcr of kilowits the utility agrees to supply on a firm basis. His actual demand may rise well above the contracted demand on
most days without incurring extra
charges.
Cooperative toad confrol is a concept that was first tried in California. and is naw being pmmoted by DOE under the name Operation Powerplay. The first
energy cooperative was organized by the Engineering Supervision Co. (ESCO). Newport Beach. Calif. for II buildings in downtown Los Angeles. A terminal in
each of these buildings is connected by a
dedicated telephone line to a computer in ESCO's headquarters. The computer monitors the demand of each building
and the outsidc tcmperature. and compares these with historical data, enabling
it to predict energy demand over 5-mm
jnlervajs for 15 mm into the future.
When total demand approach'cs the pre-
determined pcak. the computer tells building operators which loads to shed.
During a test period. the system obtained pcak-demand reductions as
high a E2%. Because the load shedding
s altcrnated among the ii buildings.
this peak reduction can bc obtained without undue hardship on any one
membcr of the group. The system also
enables users who are normally too small
to qualify for an interruptible tariff to
take advantage of this method of reducing their electricity bills. A second coop-
erative. organized in the service area of Southern California Edison. has successfully reduced peak demand by up to 25%. Information on forming energy
cooperatives in your area can be
obtained from Program Manager. Con-
servation & Solar Energy. DOE, Washington. DC 20585.
Hot- or cold-water steage. which has
been in use for many yrs in some buildings, is another way to cut peak
demand. With the advent of TOD rates. storage equipment has an added advantage, bccausc it can move the heating or cooling load out c( the peak period. At the same time. recoxding-typc kilowatthour meters automatically record the time of day that the heating load was used. Without the rccording meter. the utility must rely on timers to ensure that heating loads arc switched on during non-peak periods. The customer is given a credit for the use of heat-storage equipment. but the utility doesn't have a guarantee that the heating load will be
switched oft during peak hours.
Direct load control I. bnt
Load-control ttchniques available to a utility range from rate design on the one
hand. all the way to. the direct control of customer loads on the other. Hughes. of Charles River. points out that rates are a
very indirect method of controllinz
demand. They must bc designed to aver-
age out the influence on a wide range of
customer groups and. before being approved, must bc hammered out at lengthy rate hcarings. Thus, the influence of a new rate design on pcak demand is stow to take effect, and is
inconclusive at best. Any method of con-
trol that tends toward Ihe other extreme is likely to be more effective. Hughes says the sophisticated techniques now
used at a utility dispatch center and the electronic energy-management system
used by large power consumers will even-
tually bc extended to include hardwired control bctwcen customer and utility.
Hughes cites the ase of an ideal client
for this type of arrangement. The process involved is production of chlorine awl caustic soda by electrolytic provcsses. During a typical year. the plant operatcs at about 60% of capacity. but while it is operating the load factor is about 90%. The electrolytic process can bc operated at an almost infinitely variable production rate, the only rcstriction bcing totat monthly production needs of the plant.
Hughes rccommends that this load. which is about 200 MWas large as many utility generating unitsshould bc connccted directly to the utility's loaddispatch ctnter and trcated as a "negative generating unit." The dispatch computer would theti control this load at a minimum peak periods and at a variable rate at other times, to keep the utility's generators as full loaded as possible. within the production rcstricaions of the customer's plant. Because of other constraints, this system has not yet been
implemented. but it represents the type of customer/utility cooperation that is possible.
Although utility controt of residential 'oads has been practiced extensively by
Southern California Edison, there is only one known instance to date of utilitycontrolled industrial loads the Burbank Public Service Dept. Burbank, Calif. where a few large industrial customers make up a large proportion of the load.
Three of these customers. Menasco. Burbank Studios, and two plants belonging to Lockheed-California Co. are connected over existing utility control lines to a computer-based load-control system at the dispatch center (Fig 3).
Each of the three customers has its own load-management system, which
enables it to select the number and types
of loads that are placed under utility control. as welt as the manner in which they are controlled. The hardware used for both the utility load control and the
customers' energy-management systems is the Lockheed Electronics Co LEC
7600.
This system consists of a computeri2ed master station communicating with re-
mote stations that contro! the actual loads. By operating through the customers' load-management systems. rather than by directly interrupting customer
loads, the utility maintains good customer relations and avoids the possibility of liability. A final report on the effectiveness of tils nperimental system is due shortly from the California Energy Com-
mission.
Don't wait for a rate decision
systems such as Burbank's arc in their infancy. At the same time. utilities all over the country are designing and filing new rates. Purpa mandates that all utilities present s(udies of the feasibility of TOD rates in their scrvice arca by Octo' bcr )981, after which rate increases cannot bc considered without a TOE) study.
if your company could bcnefIt from a particular typc of rate. or could oiler the utility direct control of part of your load,
the time to make the suggestion is now, Says Hughes, "Most utilities are looking for ideas, and will listen to anything that might save them capital investment. Look for situations where both you and the utility could benefit. and then make sure The utility knows about them before it files a new rate,"
Once a new rate has bcen through the lengthy processes of hearings and has finally bccn approved by the PUC. it's much harder to make changes. "The
utility rate manager knows," says
Hughes, "that once he goes back to the PUC he'll open up the whole rate case to intcn'cnors from all compeling interenssomething he's not about to do in a hurry." U
II BCY MNtAODdEI41'
Po*e, Dc.mb.r IWO
LEHMAN 01121
S
New economic Incentives for In-plant generation
Potential benefits in efficiency and fiexibiity of inpiant generation are recognized In regulations that were published this year
The most significant recent developments in electric rates are related to in-plant power generation. Over the next few years. these developments will give many industrial users far greater control over their electric bills than they have now- Until a year or two ago, many utilities actively discouraged in-plant electric generation by their customers. Most forbade customers to operate generating plants in parallel with the utility network, and the idea of a utility pur-
chasing excess electric power from one of
its customers was almost unheard of,
Today all that has changed. Many utilities are in urgent need of the additional capacity that is available from small generating plants. Even those that until recently balked at this type of coop' erative venture have been forced to accommodate the customer who finds it economical to generate part or even all
of his own power. There are actually very few instances
in which a customer can generate prime power more cheaply than a utility. But there are many instances in which the user con cogenerate heat and electric power on site at a better heat rate. (It is
necessary here to define cogeneration as the simultaneous production of electric power and heat energy. Although cogen-
eration is the secret of economic in-plant generation, the word should not be used to describe the cooperative generation of electric power by customer and utility.)
The user who cogenerates makes maximum use of his fuel because he opti-
mizes the production of energy at all quality levels and uses it on the spot. Electricity can generally be considered as the highest form of energy, heat at
successively lower temperatures is lower and lower-quality energy.
By comparison, few utilities can use the economies of cogeneration. Accord-
ing to Tom Casten, president ot Cogeneration Development Corp. New York, NY. even utilities with district-heating systems generate mast of their district' heating steam with low-pressure boilers, and use condensing turbines to generate their electricity. They have been (creed into thh position because of environmental restrictions on building new generating plants in downtown areas. Because steam heat cannot be transmitted more than a few miles, a utility can only reap
the benefits of cogeneration if there is an
pat. amy INO
industrial customer close by who can purchase large quantities of steam.
Purpa's dictates and the Federal Energy Regulatory Commission (FERC) rulings established under authority recognize this energy anomaly. and provide economic incentives that should go a long way toward correcting it.
What the law says
Basically, the FERC regulations itquire all utilities to buy electricity generated by qualified cogenerators at the utility's avoided cost. At the same time,
the utility must provide supplementary and backup power at rates that are "just
and reasonable."
A qualified cogenerator is one that meets certain standards of efficiency and ownership as set out by FERC in the Federal Register for March 20. 1980. p l7973. Basically, the cogeneration plant must be less than 50% owned by the utility and must attain a minimum efficiency level based on both electricity
and heat production. The efficiency level required depends on the fuel used, the siZe of the cogeneration plant, and the
Kilowatt-hours generated ten
transfer switch s wed to peak shaie
rfrr Demand
charge savrng
9
I
Generator Wn'time
Kilo watt-hoors generated wit/i peril/c? operation
I
Demand charge sav,np
'Genera/or--.-
run-rW,,e
1. Secret of scononfleal peak-shavIng Is to mInImize engine running time. The transfer-switch method of reducing utility load may be cheaper to install, but it otters less flexibIlity and less economy of operation than parallel peak-shaving
DERGV MNAGEMENT
50
LEHMAN 01122
k
heat cycle. These conditions prevent the utility rqm obtaining tax credits and
Fuel Use Act exemptions that are designed to encourage customers to
wgenerate They also release the utility from the need to purchase power that
has been inefficiently generated. Avoided coat may be thought of as
similar to marginal cost. It represents the utility's cost (without profit add-on) to provide additional power over and above what 'it is presently supplying.
Operating avoided cost varies from hour to hour as the load on the utility's satcm
fluctuates. It is also influenced from year to year by the so-called capital avoided
cost. which represents the cost of building new generating plant to meet addi-
tional loads. The utility saves the avoided cost of each unit of additional power that
is generated by a customer. The avoided cost may very well be
higher than the rate at which you buy
electric power. because existing rates, as
filed with your state's PUC. are designed
to provide a return on the utility's
embedded cost in all existing plant and equipment. Much of this is old plant, built at a lower cost and burning the
Cheapest fuel.
The calculation of avoided cost is a
complex mathematical procedure involving a large number of factors. which are of great interest to the utility, but until recently were of little interest to the power user. Now, however, it is of con-
siderable interest to the prospective cogenerator who needs to figure out his
return on investment.
To facilitate the calculation. FERC requires that all utilities must publish their avoided cost in cents per kilowatt'
hour for peak and off-peak periods, both daily and annual. as projected over the
next five years. and must update these projections every two years. Large utili-
ties (over 500-million kWh) should have
already published this information. Small utilities have until May 31. 1982
(see Federal Register. Feb 25. 1980. for complete regulations).
If the utility belongs to a power pool from which It purchases power over and
above what it can economically generate,
the published power-pool rate efkctively equals the utility's avoided cost. This is because the utility will add on its own generating units as the load increases until the avoided cost is equal to the power-pool cost. It will then purchase
additional power. Philadelphia Electric Co. for instance.
which has about 30 customer generating
systems paralleled with its network, buys extra power from the Pennsylvania-New Jersey.Maryland interconnection pool.
The cost to the utility for NM power varies hourly, and is recorded on tape. Thus, to credit a customer with the avoided st of power purchased, the
PJM tape is computer-matched with the
customers' meter tape.
Nailing down the ROl
The potential cogenerator now has at least some basic data with which to estimate the return on investment (ItCH) for a cogeneration plant. A company that already cogenerates stands to gain substantially by applying for cogeneration slatus. tying into the utility's network through an approved meter, and meeting all the utility's requirements for
protection or the system. The utility is required to provide the
necessary interconnection within 90 days
of the qualification of cogeneration
status. Even though the net flow of power may be from utility to customer. the customer is paid at the avoided cost for power flowing into the utility network. and charged at the current retail rate for power flowing from the utility into his system. Jn a few existing installations, a single meter has been used. Customergenerated power merely runs this meter backwards. But flow that the avoidedcost buy-back rate is formalized, two
meters will normally be required. Note that the utility can set its own
prices and terms On the buy-back of electricity from a customer (subject to the approval of the state PUC) and can set its own standards for reliability and network protection. However, it must offer a price that is not less than the
published avoided cost, it must allow the
customer to parallel with its network (otherwise buy-back is impossible), and it must agree to provide supplementary maintenance and backup power at rates that are "just and reasonable."
These provisions euwe that the utility
loses nothing. The avoided-cost provision
ensures that it does not have to buy power om a cogenerator at a rate greater than it could buy it for elsewhere. If the customer needs the utility to provide all the equipment for full backup power. but purchases very few kilowatt-hours of supplementary power. then the utility can set a rate per kilowatt of installed capacity that provides a fair return on the equipment that it must maintain.
However, despite the fact that FERC regulations quite clearly mandate all utilities to buy back cogenerated power. the matter is by no means completely settled in all areas. The economic situation of utilities across the country varies widely, and it is probable that PERC rules will be tested in court in some states. Utilities that serve an expanding area and are already capacity-short should welcome the additional capacity provided by cogeneratlon. Utilities that
are cash-short and need the revenue will
resist the reduction in kilowatt-hour sales, Likewise, if customer generation
cuts into a utility's base load, it will adversely affect both the return on investment and the utility's beat rate.
PUCs are required to have specific interconnection rules and rates in place by March 1981, after which the situation may become clearer.
Whether or not cogeneration is right for your plant depends on the extent to which ou can lower your overall beat rate, and on the buy-back rate and interconnectIon conditions you can negotiate with the utility. Casten, of Cogeneration
Development, recommends that a cogen-
eration plant be sized to meet your basic heat-energy needs. Whatever electricity
is generated as a result can then be used to offset the amount of power you buy
from the utility. This way you are taking maximum advantage of cogeneration potential without attempting to compete with the utility in the generation of pow-
e1.
However, Casten considers that the minimum viable size for a cogeneration plant using high-pressure boilers is about 15MW, At that size, a full-time maintenance crew is required and economically justified. Smaller cugeneration systems would usually involve prime movers, As size gets down to 3MW, it's hard to justify a full-time maintenance crew. Problems of maintenance and unattended operation are likely to fall on management personnel, so that the cogeneration installation becomes more of a headache than an economic asset. This situation should change as PUCs establish interconnection rules and util'ity backup is ensured. Casten also notes that plants burning diesel oil do not qualify for cogeneration status, though it appears that they eventually will
Sherif Pam, energy studies manager of Thermo Electron Corp. Waltham, Mass. points out that a cogeneration plant normally requires an after-tax return on investment of at least 25%, or a simple pretax payback of about three years, compared with the normal utIlity
ItCH of 11-15%. In the case of ogeneratios, uncertainties in the marketplace are
compounded by uncertainties in the field of regulation. These uncertainties shorten the payback time that can prudently
be allowed on the investment.
Fam considers that small steam-driven cogeneratlon plants, down to 2 MW. are economically viable now, particularly for
back-press'ure turbines producing steam at moderate pressures of 150 psig or less. If excess boiler capacity already exists, there is virtually no limit to the economic size. Lach company's situation is different. and the capital investment it must make needs to be examined Individually. Boilers in particular are very costly. and excess capacity may turn the balance In favor of cogeneration. In regions where at least some oil or gas is used to gener-
50 BtflGY Mat*Ga*Bn
Pow. r*csnb.t 1010
LEHMAN 01123
ate power, and purchased electricity is
$/kWh or more, the use of diesel
cogeneration plants burning rcstdual fuel makes good economic sense in stzcs of 5 MW or more.
A common sttuation may be found
where pressure-reducing valvcs are used to reduce hgh-prcssure steam for process applications. These valvcs represent energy wastage. They can be rcplaced by atcam turbine/generators that convert the wasted energy into electric power. In aueh ways, investment tn a cogeneratton plant may be a relatively smaft addition to capital invcstments that are made for other purposes.
Peak-shaving possibilities
The new TOD ratcs, and particularly the ratchet elapse (see story, page 55), may provide substanttal ineenttve to use tn-plant generation to shave peakdemand charges. But it's tmportant to note that pcak-shavtng represents an enttre!y different approach to reduetng purchased-power costs than the appmaeh used with cogeneration. As such. it must be evaluated on enttrely different
premises. Whereas a cogeneration plant should
be operated for the longest periods possi-
ble, to take advantage of tts superior heat rate, the key to pcak-shavin is to mtntmze generator run time. The peakshavtng generator is invartably drtven by
a prime mover, wtth no waste-heat recov-
ery. This means that the cost of the eleetrietty ft generates is high, possibly scveral ttmes more expenstve than the kilowatt-hours purchased from the uttitty. It does not qualify as a cogenerator,
and is therefore not subject to any of the cogeneration incentives provided by FERC. However, tf it can be used to cut demand charges substanttally while running only a few hours a month, it will provide a satisfactory ROl.
The economtes of a peak-shaving generator depend on:
The uttitty's dtmand charge. S The shape of the user's load proMe.
The eapttal cost of the generattng and swttehtng equtpment.
The method of operattontransfer switches or parallel connection.
Demand charges are rising raptdly and show no sign of leveling off. John Shields of Cummtns Engine Co, Columbus, md, suggests that if your demand charge has reached $5/kW, you should at least take a look at peak shaving.
Consider the load factor
The load factor affects the riizmber of hours the peak-shaving generator will have to run to reduce demand charges substantially. Load factor can be stmpy expressed as the average kilowatt demand dtvtded by the peak demand. If the
S
/
2. on. at liv. sm.rg.ncy dies.! nsraIor Installed In a Now York City building.
which could supply up to 1 MW of peak-shaving capacity with suitable switching
demand charge is S5/kW, you normally need a load factor of less than 50% to make pcak-shaving eeonomteal. Higher demand charges make peak-shaving attractive at higher load factors.
The capital cost 'if a peak-shaving generator is high, anywhere between $150 and S300/kW. Only users with high short-term peaks that cannot be moved out of the peak-demand period can normally justtfy the use of a generator set purely for peak-shaving. But 95%
of the peak-shavtng generators tnstalled today double as emergency generators, according to Shields. At today's demand chargcs, all tnstalled emergency generators should be considered for thetr addttional potential as peak-shaving genera-
tors.
The cost of hooking up an emergency generator for peak-shaving can be quite tow, depending on the phnt system and the loads served. If the emergency load itself can be used for shaving, the cost ts almost negligible, since it is only neces-
sary to transfer thts load to the emergency generator to shave peaks. Unfortunately, the emergency load is not often
suttable for this purpose. Either its size is
wrong for economical shaving or its nature is such that the switehtng transients cannot be tolerated. Even more
important, tt may not be operating at the time peak-shavtng is needed:
Usually it's necessary to install a separate transfer switch to automattcally transfer a more suitable load to the generator for peak-shaving. Additional control is needed to drop the peak-shaving load and switch in the emergency load in the event of a power failure. Controls and swttehgear to do this may cost any-
where from S5,000 to $10,000. The key to success here is the right
combination of load profile and size of emergency generator sct, It's not cccnornical to shave more than a mtntmum number of kilowatts from peak demand, because of the high cost of running the
generator. Usually this means less than 10% of the peak and less than 40 hours' ninntng time per month. For users with demand charges of less than 2000 kW, the smallest emergency generator available may be too big for peak-shaving.
Paralleling thi generator with the utiltty supply usually provtdes better operat-
ing economies than a system using tmnsfer switches. Thts isbecause the generator produces only the minimum number of kilowatt-hours necessary to reduce the peak demand (Fig I). The cost of automatic paralleling equipment, however, may be as htgh as $30,000 to $50,000 for a 500-kW generator. The etreutt breaker required by the utility alone costs about $10,000. Depending on the layout of the plant and the loads used for peak shav-
ing, however, the cost of the paralleltng equtpment may be offset by the savings in rewiring the various loads through transfer switches.
Note, however, that the peak-shaving generator docs not quaiify as cogenera-
tiai equipment, and the utility is not required to allow parallel connection. Rut Stephen Bureh, of On-Site Power Consultants, Nashville, md, notes that,
bccausc of the tnercased experence wtth the parafleling of cogeneraflon system, utility resistance to tntereonneettng cus-
tomer systems is lessening. In fact, some utilittes are we!eomtng
peak-shaving equipment as a way of obtatning additional peaking capaetty. Some are even offering a speetal rate to customers who will agree to operate their generatms durtng peak utility loads. The agreement ts smiIar to that used for customers who offer to interrupt loads. The uttltty dispatcher phones cooperattng customers and asks them to start
their generators when needed. Considertng the enormous tnstaUe6 capacity of emergency generators aroun the coun-
try, this is another cooperative approach
that is sure to be expanded. Compiled by John Reason
P, D.c..nb 1950
ENERGY MANAGEMENT 61
LEHMAN 01124
NOV 2 Ret'd
September 30, 1982
A. Stanley Mail Code S160
Breakeven Point for the Feasibility of Alternate Fuel for Natural Gas
As the price of natural gas continues to escalate at a much faster rate than that of the other fuels, and phased-in decontrol of "old" gas is expected from 1983 to 1990, the idea of using alternate fuel such as propane or light oil no. 2 becomes apparent. CIM clay operation at Aiken, South Carolina, has just experienced a price increase of natural gas in the amount of $1.01817 per MCF, and the same level of increase is expected at the other locations. (Colorado expects a 44% increase in gas utility bills next year.) These factors make the concept of alternate fuel much more attractive.
Based on an article "Propane Seen As Standby Fuel for Higher-Priced Gas" in the Energy User News of September 13, 1982, by Lisa Tucker, it seems that we have come to the breakeven point of propane for natural gas. Since "only propane prices are expected to go down in the future," the substitution of propane for gas should be implemented inrediately. Our analysis, however, did not support the figures as given in the article.
The price figures as given in the article on the basis of heat content are:
Propane
Natural Gas
Oil
$5. 3JMMBTU
$5. 27JMMBTU
$4.8JMMBTU
which translates to a price on a unit basis of:
$.49/gal.
$5.43JMCF
$.671ga1.
The prices of propane and oil, however, are not realistic at the current price level, which shows at least $.75/gal. for propane and U/gal. for oil.
If we use the unit price of natural gas as the base for calculation to compute the breakeven point for the corresponding unit prices of both propane and fuel oil no. 2, we have the following table:
LEHMAN 01125
A. Stanley Page 2
Propane (S/gal.)
.267 .311 .356 .400 .445 .489 .534 .578 .623 .667 .711 .756 .800 .845 .889
Breakeven Cost For Fuel*
Natural Gas ($/MCF)
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5 10
Fuel Oil No. 2 ($/gal.)
.405 .472 .540 .607 .675 .742 .810 .877 .945 1.01 1.08 1.15 1.21 1.28 1.35
* The unit prices per MM BTU of propane and fuel oil no. 2 are equated to that of the gas, and the unit cost is then computed.
$x/qal. .0916 MMBTU/gal.
price of qas ($/MCF) 1.03 MMBTU/MCF
Sy/qal. .139 MMBTU/gal.
LEHMAN 01126
A. Stanley Page 3 The table indicates that at the current price level of propane and fuel oil no. 2, the price of natural gas has to be at least $8/FICF to make the idea of using alternate fuel for gas feasible. However, we should continue to investigate the concept of alternate fuel. Information on the past ten-year energy trends, price watch, etc., are also enclosed for your perusal. Y Y wan YYK/mkh Attachments
LEHMAN 0112T
Propane Seen as Standby
t'uel for Higher-Priced Gas
By LIlA TUCZEH
generates 91,000 Stus, i source
NEW YORKLiquid propane gas Is being held in reserve as a backup fuel when natural gas is not available by users throughout
the country, and some may switch to the fuel permanently because of higher natural gas prices, according to users interviewed by
said. Currently, propane averages $5.30 per million Stus (mxnBtu). Natural gas averages $527 per nunBtu, while oil averages $4.
per mmBtu. However, of the three fuels, only propane prices are expected to go down In the near future, he said.
Energy User News. At present, propane prices re--
main volatile, according to
"People who haven't been usln$ their standby propane supplies are doing so now because
sources, because production is down. Propane Is a byproduct of oil and gas production, and since domestic production of oil and gas are down, propane production is
there is a growing concern about
natural gas rates," be said. "If local ana state regulatory com-
missions continue to approve
natural gas rate Increases, we
also suffering, according to Robert Myers, spokesman for Petrolane, a Los Angeles propane
may see a trend towards the use of propane on a regular basis," Myers added.
distributor.
Some companies Such as
"The production of natural gas Nabisco, East Hanover, N.J.,
and oil is down, so domestic pro- bave backup propane systems for
pane production is down also," those instances when natural gas
Myers said. "But inventories are Is not available. If the price of the
at a high level, and supplies of fuel were ilgbt, a company
propane will be unloaded over the spokesman said, they would
next 6 months," he said.
switch to propane on a regular
The influx of propane into the basis.
market, over the next 6 months may lower prices which have gone up 6 to 7 cents over the previous 6 months. Liquid propane now costs 60 to 65 cents a gallon on the average, he said.
One liquid gallon o propane
"Good business dictates that a user use the less expensive fuel. If propane were available and cheaper, we would certainly use It on a regular basis," a Nabisco source said. Nabisco Currently has ten bakeries around the coun-
try. seven of which have propane
backup systems, be said.
The volatility of prices has
caused some industries, Such as a Northeastern glassware plant. to reconsider switching from natural gas to propane. "it would have cost us $200,000 to $00.000
to switch from natural gas to
propane," said a company
spokesman. "We were going to make the investment but then the price went up."
To burn propane, one part propane must be mixed with 23.86
parts air. and must be burned
with at 3,595 degrees F., thesame temperature required to burn gasoline, according to Reginald Wintrell, president of Dual Fuels,. a propane conversion company In
Orem, Utah. Propane must be compressed to a liquid form for storage, he added.
"A broad spectrum of users who' need a clean fuel use propane, In beat treating processes,
for example, when natural gas is
not obtainable " Myers of
Petrolane said. hopane Is also
used In commercial businesses construction of pressure vessel
such as hotels and restaurants for tanks, leakage can be averted, he
heating purposes where natural said.
gas is scarce and electncity expensive, as well as the converting of vehicle fleets, he said.
Propane contains 2 to 3 times the Stus of natural gas. he said.
Ml contracts for propane are on a "take or pay" basis, according to David Lessley, spokesman for Mapco, a propane distributor in
Janesville, Wis. The user mustS pay for the propane, even thou he may not need it when It eventually delivered, he said. Propane can also be bought cm a spot basis when a user's supplies are low, he said
The disadvantages of using propane are in its storage, according
to Bill Burk, vice president of purchasIng, Jim Walter Co., a building material manufacturer In Tampa, Fla. "There is an inventory Investment In the
storage of propane which must be taken into account," he said. "II you burn propane, you must pay for the tanks as well as the conversion equipment. When gas is readily available. It would be at an economic disadvantage to bun propane."
In addition, distributors may hlp users do all the necessary converting to propane if the user wishes, a Petrolane spokesman said. Petrolane will design, in-
The company has over 5 facilities that manufacture
gypsum wall board, bathroom fixtures, plwubing fixtures, and ceramics.
stall and operate pipelines for the user, be added.
The gypsum wall board plant must use propane because the
Pressure vessels used to store product requires a clean fuel, he
and distribute propane can range said. The local gas company will
In size from 30,000- to 90,I- not pump in natural gas because
gallon capacity.
there is not enough industry In the
To Install a propane backup area to Justify it, he added.
system using a propane pressure
vessel, a user must first get a construction permit in his own name as well as an electrical permit, be said. Once these permits are secured, Insurance rates are not affected, he said..
Equipment used must meet Na-
tional Pire Prevention Agency and Underwriters Laboratories
Other disadvantages include re-
gulatory and space considera-
tions. "In some instances re-
gulatory personnel have not granted permits for the storage of
large quantities of propane In industrial sectors because they
apreerntoiet sfa,'m' iliaacrcwoirtdhiintsgproto-
Petrolane's Myers.
requirements as well, he said.
Spacing between tanks and
Propane Is volatile and may between tanks and facilities must
Ignite if it inks, but with the also meet many safety regula-
safety precautions utilized in the tions, be said.
Energy User News September 13, 1982
LEHMAN 01128
. TEN-YEAR ENERGY TRENDS
Wends in U.S. production, imports. consumption and prices are shown below, with the latest monthly figure followed by the corresponding monthly figures for one year back. 5 years back and 10 years back.
The table shows trends rather than values. since index numbers are substituted for the physical quantities. The
base year Is 1976. inth 100 representing that year's 12-month average. That means seasonal tendencies will be reflected
In the figures, affecting all entries as a given line.
Latest 12 Moe. 5 Yra. lOWs. Month Prior PrIor Prior
PRODUCTION (1978
Natural Gas Jun. All Crude Oil......Jul.'
Non-Alaska OIl Jul.
Coal
Jun.
Nuclear Power May
100.0): 96.9 59.9 93.3
132.6
922
100.9 97.6 92.2
113.2
540
100.4 93.1 103.4 115.5 91.6
109.5 109.1 124.3 91.9 12.3
NEW WELLS COMPLETED (1978 100.0):
Finding Oil
Jul. 217.7 184.8 86.4
Finding Gas
JuL 153.7 100.6 65.3
55.2 30.2
PETROLEUM IMPORTS (1978 = 100.0):
Total
Jul. 63.8 69.0 1082
From OPEC
Jun. 36.1
50.8 115.3
Fr. Arab OPEC. Jun. 27.0 57.5 114.7
52.6
3ii5..9r
CONSUMPTION (1978 Gas ?o Industry. Jun. Industrial Elec May All U.S. Energy. May
100.0) 102.6 90.9 $3.7
133.5
100.0 86.8
107.7
95.2 88.5
140.3 77.5
na.
PRICES TO REFINERIES (per barrel):
Imported Oil
Jun. $33.88 $37.03 $14.63 $3.2?
All Crude Oil Jun. $31.76 $35.03 $11.96 $3.5
PRICES TO INDUSTRY (per mill. British thermal units):
Natural Gas.......1Q42 $3.85 $3.22 $1.61 $0.48
Electricity..........May $14.51 $12.19 $7.18 $3.40
No. 2 Oil
P May $7.37 $7.89 $2.78 $0.75
Steam Coal........1Q42 $1.64 $1.48 na. na.
PRiCES TO E(SC. UTILS. (per mill. Brit. thermal units): Natural Gas.......May $3.32 $2.83 $1.26 $0.31 Residual Oil.......May $4.92 $5.57 $2.25 $0.62
Steam Coal........May $165 $1.47 $0$2 50W
Sources: Tes-Y.ar Energy Trends Is adapted from data published by government agencies and utility trade associa
lions. In several cases. indicated by an asterisk, the 10-yearsback figure is derived from annual rather than monthly data.
Energy User News September 13, 1982
PRItI*A1VH
No. 2 oil for October delivery fell by 0.05 cents to 94.95 per gallon on the Mercantile Exchange. Latest week's range: 94.80 to 96.80. Previous week's: 92.30 to 95.10.
No. 5 oil's posted price nse
by 34 cents to $27.91 per barrel (1% sulfur, average posting of
Exxon. Hess. Marathon.
Amoco).
No. 2 OIl (Oct. deliv.)
Per Gallon
94.95 cents
No. 8 Oil (1%S. at terminal)
Per Barrel
$27.91
Natural Gas (Midw.. 1g. vol.)
E5. Per Thou. Ct' a.s4.20
Steam Coal (To TVA in July)
Per Ton
$38.55
SWouartccehs'': fNorew''PYroicrek
Mercantik Exchange for No. 2 oIl, seller (inns for No. 6 oIl (see Refiners Fuel Prices, page 4), FUN for natural gas, Ten
nessee Valley Authority For
coal.
EFFICIENCY WATCH
EUN calculates that during
the 12 months ended May 1982, energy use per unit of activity or output. In comparison with 1979. basbeen:
INDUSTRIAL: Cot 11.1% COMMERCIAL: Cut 5.1% RESIDENTIAL: Cot 7.8%
Further Information Effi clency Watch is given on
33.
4.
INVENTORY WATCH
Petroleum inventories at refineries and bulk terminals are shown below using index numbers. Trouble point Is an EUN estimate of how low
5tocks could get at this time of year without a risk of supp-
ly problems. For each item.
100 is the average 1977 Inventory.
Distillate Fuef Oil Latest week Up 1 to 83 Trouble point.....................
Rnidnl Fuel Oil
Latest week Up 2 to 70
Trouble point
- 74
Gasoline Latest week Trouble point
Up 1 to 91
$4
Crude 011
latest week.......Oft 2 to 10$
Trouble point
77
SWouarctecsh:foAr m"Ienvreicntaonry
Petroleum Institute and FUN.
Energy User News September 20, 1982
WHAT COAL COSTS
Representative steamcoal price is shown in dollars per ton,
Iwith August the latest month. The figures are derived from
price indexes and freight rate indexes issued by the Bureau of Labor Statistics.
Latest Prior Month Month
12 Mos. 12.-Mo.
Earlier % Cbg.
Price at ml......... $32.67 $32.62 530.23
+8
flail freight Delivered Price
10.57 43.24
10.57 43.19
9.73 39.96
+9
+8.
Source: 'What Coal Costs' Is adapted from Bureau of Labor Statistics indexes and Department of Energy price data. The
table I, anchored to a 1981 delivered price of $39.49 (Sent,
6. 19C. EUN, page 23). of which $9.53 is assumed (by EUN) to be the shipping cost.
LEHMAN 01129
FIGURING ON ENERGY
Gas: Who'd Pay Whom?
By PAUL SCHAFFER
flSfllct F41se
NEW YORK-The Consumer Federation of America. wifich opposes gas price decontrol. has worked up a company-level portrait of decontrol's financial Impact.
CFA foresees IS gas pipelines pay'mg $56.9 billion extra
to W major gas producers from 1983 to 1990 under phasedin decontrol of "old" gas. That's in addition to the payments likely under current law, using estimates based on records at the Federal Energy Regulatory Commission (FERC).
CFA says. decontrol would force non-residential users to cut capital spending to pay for their gas.
The organization acknowledges current problems of unequal competition between interstate and single-state pipelines, and of producers going after hard-to-produce gas before easy-to-get gas because of federal regulations. But CFA wants the price rules changed. not abolished.
"The larger market-ordering problem is the un derconsumption and underinvestment in the non-energy sectors of the economy that could well result from the transfer of large amounts of money from Consumers and industrial users to producers." CFA argues. CFA 5 backers include labor unions and the American Public Power Association.
CFA used Energy Information Administration assumptions about how fast old gas will wane, combined with individual pipelines' semiannual regulatory filings.
To put the $56.9 billion in perspective, keep in mind that it is spread over 8 years. The same IS pipelines had 1980 gas revenues totaling $28 billion. All U.S. gas producers in 1961 received $40.3 billion at the wellhead.
The figures below are in billions of dollars. Whole customers would pay the $56.9 billion?:
Tenneco Inc El Paso Natural Gas Co Natural Gas P. Co. of Amer Texas Eastern Transmission Northern Natural Gas Co
8.7 69 6.3
5.2 4.5
Michigan-Wisconsin Pipe Line Trunkline Gas Co Tens Gas Transmission Corp United Gas Pipeline Co, Transcontinental Gas Pipe
3.6
3.5 3.2 3.2 2.5
Southern Natural Gas Co Columbia Gas Transmission Cities Service Gas Co Panhandle Eastern Pipeline Colorado Interstate Corp
2.5 2.3 1.9 1.8 0.8
Total
56.9
Who would get the $56.9 billion?:
Gulf Mobil Texaco Exxon
Shell
5.7
52
50 4.8 4.2
Standard of Indiana
Tenneco Standard of California Pbilllps
Atlantic Richfield
3.9 3.4
3.1
3.1 2.7
Cities Service Getty Union Superior
Sun
El Paso
Conoco Pennzoil Marathon Columbia
2.6 .......2.4
19
1.9
17
17 LA 0.9 0.7 0.5
Total
56.9
Four of the pipelines are affiliated with companies on the producer list. These firms account for $19.8 billion of the payments and $8.2 billion of the receipts.
The summary report. "The Powerful Twenty and Old
Gas." costs $5 From CFA. 1314 14th St.. N.W.. Washington.
D.C. 20005. The detailed tables cost $250. In arguing that certain producers will benefit dispropor-
tionately from decontrol. CFA says these 20 firms account for 51 percent of U.S. gas production but for 72 percent of old-vintage interstate gas that would get the major price hikes under decontrol.
Even without a windfall from gas decontrol. the major producers seem bound to boost their gas role. They. are the key players in undersea wells, which provided 27 percent of domestic gas in 1981 up from fl percent in 1976.
The Department of Energy has a list of big energy producers similar to CFA's. The majors' natural gas role
in 1979. DOE says. was 49 percent of U.S. production, SI percent of onshore reserves and 65 percent of offshore
reserves.
Energy User News September 27, 1982
LEHMAN 01130
Gas Pees RV7I Below Oil's in 200th AGA
y JERRY StAFF
ARLINGTON. Va.Natural gas prices will stay at least 10
percent below residual oil's through the year 00. except for
1985 when full gas decontrol takes effect, according to a study piepared for the American Gas Assedation (AGA). here.
However. other industry
sources are saying that the price advantage of gas over oil will not be as stable or rigid as the AGA
report predicts. but will "flip
back and fortir between the two
fuels.
The report. using 1982-value dollars. puts the current price for natural gas at $352 per million Stus (mxnBtu), with residual oil
priced at $4.65 per mmBtu. show-
ing gas as being fl percent
cheaper than resid.
By 1984 gas prices will increase
7.75 percent to $3.90 per nunStu. the report says, while oil prices will decrease 2 percent to $4.56
per mmlitu. Gals price advan-
tage would narrow to 14.5 percent
under those conditions, according to the study.
Pull gas price deregulation in
1985 would send gas prices up 26.4 percent from 1964 prices to $493 per znmBtu. The increase would
make oil, at $4.71 per mmlitu, about 4 percent less expensive than gas, the report speculates.
The AGA report views oils 1985 price advantage as temporary. After 1985. gas would quickly re-
cover some of its price advantage
over oil, in repobse to market
conditions. Iii 1986, gas would be
priced at $4.17 per nunfltu. 7 cents less than oil's $4.94 per
mrnBtu. giving gas an advantage of about 1 percent.
After 1986, gas prices would rise more slowly than oil prices due to declining 'increases of wellhead gas prices. the report predicts. Through 0O. according
to the AGA scenario. gas would maintain a price advantage of about 10 percent over oil.
The point, however, is disputed by Mark Decker. vice president
for beating fuel policy of the
National Oil Jobbers Council, a Washington-based federation of state and regional petroleum marketers.
While Decker said he agrees with the AGA price predictions up to 1985. he does hot see a clear return to gas's price advantage over oil through the end of the century.
The 1985 increase 'in gas pnces
will not be temporary. but will
continue, Decker said. "It's not
an upward 'blip' in a ownward
graph. but a continuousupward
trend." he said. "I definitely
don't see a gas advantage over oil
of 10 percent through 2600."
'The fuel market is easily dis-
nipted. and any number of events
could change the price of either
gas or oil dramatically, Decker
said.
-
"We may have shortages or
curtaihnents in gas." he said. "01
course. if there's another oil em
bargo in the Middle East. oil
Iprices) would shoot up. It's going
to be nip-and-tuck between oil and
gas through ZI00,"
The AGA predictions indicate
the possibility of a shift of in-
dustrial users from oil to gas. An
AGA spokesman said there would
be ample supplies for users
switching to gas.
"In the event of a mass switch,
we could cover a 50 percent rise
in gas demand," the AGA
spokesman said. The extra gas
would come from domestic
sources, as well as Imported gas
from Canada and Mexico. he said.
LitUe price difference between
domestic and imported gas is
expected after full deregulation in
1965, be added, although imported
as would still be "slightly"
AGA did not take Into account any possible global
emergencies, such as Middle East wars, the spokesman said, and
assumed a 6 percent global
economic recovery 'an 1902. using
as .a reference point a 1981 economic study made by the
Wharton School of Business, Philadelphia.
The average sulfur content of the residual oil used in the study was 1.1 percent. he said.
The September 1982 report,
"Historical and Projected
Natural Gas Prices" was pre-
pared by the AGA In conjunction with the Total Energy Resource Analysis Advisory Committee. a gas Industry consulting firm. The study is available from AGA at' 1515 Wilson Blvd., Arlington, Va,
=09.
Energy User News September 20, 1982
LEHMAN 01131
Southern Natural Gas Company Pot office Box 2563
Birminghern AL 35202 2563 2O 325 7110
- ::rrt-n:;r .?'i'ar,ptjrur3c.rAt7i. '.ne
September 24, 1982
Cyprus Industrial Minerals Company P. 0. Box 898 Aiken, SC 29801
Attention: Mr. 3oe Lubner, Operations Manager
Gentlemen:
We refer to the agreement between you and us for the purchase and sale of natural gas. Said agreement provides, inter alia, that the initial price(s) stated therein shall be adjusted to reflect changes in the price payable for all gas subject to Sellerts Rate Schedule when calculated at a load factor of 100% (the "Unit Price") from such price in effect on May I,
1981(the "Base Unit Price").
On August 31, 1982, we filed with the Federal Energy Regulatory Commission (FERC) adjustments to Seller's Rate Schedule to be effective October 1, 1982. Upon acceptance by the FERC, such adjustments will
result in changes to the Unit Price as shown below:
Price under "Rate Schedule" Effective 10/1/82 Demand Charge = $6.302/Mcf x 12 Months
Commodity Charge = 33.56555 Mcf x 365 Days
r$
75.6240 1301.4258
$ 1377.0498
Unit Price/Mcf
$ 3.77274
Base Unit Price/Mcf
$ - 2.75457
Change: Increase
$ 1.01817
Accordingly, effective October 1, 1982, the initial price(s) payable for gas delivered to you under our agreement will be increased by $l.01817 per
Mcf.
Yours very truly,
M 0&kin
K. H. Adkins, Manager Industrial Sales & Market Research
KHA/jga cc: Cyprus
industrial
Minerals
Company
1
7000 South Yosemite
Englewood, CO 80112
AAtteinflt'i?onrf:lM&As. DMAarKtaIGVonzales
LEHMAN 01132
Southern Natural Gas Company
Post Office Box 2563 Birmingham AL 35202 2563 205 325 7410
SOUTHERN NATURAL GAS
021982
VROCS NGtNEERING
Ju'y 30, 1982
To All Resole and Direct Sole Customers of Southern Noturol Gas Company
Gentlemen:
Enclosed is o copy of Federol Energy Regulotory Commission (FERC) Order No. 55-C, issued June 29, 982. The effect of this order is to off irm the FERC's determination thot residuol fuel oil ond cool ore economicolly procticable ond reasonobly ovoiloble olternotive fuels for essentiol ogriculturot users. The FERC declined to exercise its discretion to determine No. 2 fuel oil ond propone to be economicolly procticoble olternotive fuels.
Yours very truly,
,tT,4 &Y40
K. H. Adkins, Mnoger Industriol Soles & Morket Reseorch
KHA/eks
Enclosures
A StItAT COMPANY
LEHMAN 01133
C,
.2 o-
UNITW SThTBB or AMERICA
19 PERt I 6l34
FEDERAL ENEMY RULATORY COMMISSION
.0
Before Commissioners. C. N. putter xxx, Chairman;
Georgiana Sheldon, J. David Hughes
and A. G. Sousa.
Determination of Alternative Fuels for Essential Agricultural Deere
pocket No. RM79-40-000 -002 -003 -004 -005 -006 -007 -008 -009 -010 -011
-012
ORDER NO. 55-C O)ER DENYING REHEARING
Itesued June 29, 1982)
I. IIrVROmJC'TION
Curtailment plans of interstate natural gas pipelines
establish priority-of-service categories that are used during
periods of natural gas shortages. In ti.es of shortage, the
users of natural gas which Care placed in lower priorities are
the first to be curtailed and those in higher categories are
curtailed last.
section 401(a) of the Natural Gas Policy Act of 1978
115 U.S.C. Si 3301-3432? (tnpA? provides that, in the curtail-
ment plans of interstate natural gas pipelines, essential
r agricultural uses must be given a high priority status second
Im only to certain other enumerated priority uses. In other
words, in the event of a shortage of natural gas in the system,
z the pipeline must curtail service to all other classified
0
-a -a to
DC-C-il
Docket Mo. RM79-40-000, at al.
except high priority usars, before curtailing service to essential agricultural users. Inclusion in the priority afforded under sEction 401(a) is restricted by.section 401(b) however. The gurtailsent priority status which section 401(a) provides essential agricultural uses is inapplicabl, if the Federal Energy Regulatory Ccsission (Commission), in consultation with the secretary of Agriculture, determines that there is an alternativ, fuel that is economically practicable end reasonably available (the slt.rnativs fuel test).
An essential agricultural use which is dat.rsin,d to have an
alternativa fuel that is sconoaically prscticabla and reasonably available is placed in the lover curtailsent priority that the use occupied prior to a certification by thr Secretary of Agriculture that the use is an essential agricultural use.
On August 11, 1980, the Commission issued a final rule to implement section 401(b) of the NGPA (Order No. 55-B, 45 Fed. Req. 54733, August 11, 1980). Like the interim rule promulgated for tha 1978-79 winter heating season (14 red. Req. $2484, October 31, 1979), the final rule provides
1/that residual tuel oil and coal are aconomically practicable
j/ Residual fuel oil scans Nos Sand 6 oil, Bunker C, and Navy Special as defined in the standard specification for fuel oils published by the American Society for Testing and Materials, ASTN, 0396.' 18 C.F.R. $ 281.303(n).
Docket No. 51479-40-000, et al
and reasonably available alternative fuels for essential agricultural ussra which have fuel requirement. in excess of 300 Ncf pr day and which have the installed ability to use these alternative fusls. Ths Cossission dsclinsd to exercise its discretion to detersine lb. 2 fuel oit and propane to be econosicaily practicabls alternative fuels.
11. APPL1CATIONS FOR RIEARIIC AND RECONSIDIAATION
The Coesission rsoetved timely applications for rshsaring
of the final ruts fro ths Amrican Railers Association, The
Brooklyn union Gas Cospany, Distilled Spirits Council of the United States, The Fsrtiliser Institute, The Orsat Western Sugar Cospany, National Rsndersrs Association, Inc., Petrochemical Energy Group, The Process Gas Consusere Group snd the Georgia Industrial Group (filing jointly), and Unitsd Gas Pipslins Co.
On Sspts.ber 11, 1980, Mars, Inc. (Nsrs) tiled a petition for rsconsidsration and Ths National Council of Parser Cooperatives (NCFC) subsitted a lats application for rshsaring. In this order, the Cooission treats the lats-filed application of NCFC as a petition for rsconstderation and considsrs both petitions for recoasiderstion on ths asrits.
On October I, 1950, ths Cosmission granted rshsaring of
the final rule in this docket solely for ths purposs of further
consideration.
Docket No. 51419-40-000, st al
III. DISCUSSION
A. Icoltotic Practicability
laced on th. record in this proceeding and the relevant
lsgtslativ hi.tory, ths Conission determined, in the final
ruls, that rsaidual fusl oil and coal irs rsasonably avatlebls
and ecanosically practicsbls as altsrnatiws fuels undsr the
ter.s of ection 401(b) of ths NGPA. Ths Coesission, however,
did not find that No. 2 fusl oil or propans wers sconosically
practicable altsrnativss for ssssntial agricultural ussu of
natural gas.
-
In the final rule, the Conis.ion considersd and rejected
a suggsstion submitted in rssponss to the Notics of Proposed
R'als.aking (45 Fed. keg. 39283, .Juns 10, 1900) that an alterna-
tive fusl should be determined to be scono.ically practicable only if that fusl would cost ths ssse as, or less than, natural
gas. Ths Cosaission stated that such an sconoaic practicability
standard would render ssction 401(b) of ths ICPA virtually
eaninglsse, because, based on data in ths record thst shoved
all liquid fuels esceed natural gss in price, thsrs would
be no liquid fusls that would qualify as alternative fuels.
In othsr words, ths conaequencs of lisiting sconcaic practi-
cability to price equivalsncy would be that no essential agri-
cultural user that could use liquid fusls would bs rsquired to
sccspt a priority lowsr thsn priority 2 when natural gas ii
less expeneivs than liquid fuels. The Coaatssion belisves
that it say be appropriate undsr ssction 401(b) of the NGP&
I,ocket No. PM'79-1O-000, et al
for Rose essential agricultural uses not to receive priority status, even if curtailment leads to the consumption of fuels ,hicti cost sore than natural gas. Zn the final rule, the Ccesiss)on noted that reliance solely on a price comparison test would ignore other factors that affect the cost of food, 2/ such as th. number of days a user would be curtailed in times of a shortage.
several applicants for rehearing allege, as they have previously, that the Cassission erred in deter.ining that residual fuel oil is economically practicable and in failing to use a simple comparison of fuel prices as a test for economic practicability. These applicants argue that the Congress, in 1918, anticipated that certain fuels would be declared economically practicable because the Conqren expected natural gas prices to equal or exceed those of liquid fuels as a result of incressed ceiling prices for first sale gas and the deregulation of some natural gas pricing categories after 1955. However, in 1919, oflc increased the price of crude oil and, as a result, residual fuel oil now casts significantly sore than gas. The applicants argue that the OPEC increase was unexpected and that the Congress did not anticipate the result. The Commission's rule is, therefore, viewed as inconsistent with congressional intent.
ii as noted in the preamble to the final rule, the Conference Report etates that the special priority for essential agricultural uses was established to "prevent unnecessary increases In the coat of food in this country." H.P. Pep. no. 95-1152, 95th Cong., 2d Bess. 111.
Docket iso. M79-4O-000, et el. - 6 -
The Coasission is not persuaded by this argument. The applicants provide no evidence that, in enacting section 401(bI, the Cannes. assumed that oil prices would not increase faster than the price of natural gas. The contention that the Congtess expected natural gas to exceed Liquid fuels in cost and therefore intended the alternative fuel test to be based on a simple comparison of prices is unsupported. The Congress was certainly aware, in 197C, that the OPSC cartel had tha capability to increase oil prices and had done so on prior occasions. There is no compelling reason to assume that the Congress enacted section 401(b) of the Nfl on the assumption that further bil price increases would not occur.
Some applicants also challenge the Commission's use of average annual fuel oil prices for 1919 as a basis for its decision to view residual fuel oil as an economically practicable alternative fuel. They argue that the see of averege prices obscured the dramatic incresss in fuel oil prices in that year which was evidenced by monthly increases in iuparted crude oil prices in 1979 and, especially, in January 1950. The applicants imply that such price increases aid, reaidual fuel oil economically impracticable as an alternative fuel. One applicant further notes
Docket No. RN79-40-000, et .1.
that monthly mere..., in Sported crude oil price. continued
through Tune 1910.
the Cos.inion has reviewed it. use of everege annual
prices, inclu4ing those for 1919. The us. of avereg. annual
figure. instead of the o.t recent monthly price. provides a
better assessment of th. lik.ly economic result, of finding
residual Fuel oil to be an economically pr.ctic.ble altern.tive,
because average ennual prices provid. a mor. couplet. pictur. of
long tsr. trends th.n do monthly prices which say very dii. to
seasonal and other .hort-t.r. price veriability. br exa.ple,
For. 423 data published by DOt for the first us months of lB0
ithe time period noted by one applic.nt) indic.t. th.t Pb. S
Fuel ott prices tended to fluctu.t. and in Tu!me 19*0 w.r. I
percent lover than in
y 1910. 3/ this confirm, the Coumi.-
sions original opinion that . d.ciuion on wh.ther re.idu.l
fuel oil Is an econoulcally pr.cticabl. elternative need not be
band on monthly date.
Applicant. further criticise the Cosmi..ion'a analy.i. in
the final rule insofer as the Cosaiaeion relies on a coeperison
of the price of Pb. fuel oil to the price of Pb. 2 fuel oil
to demonstrate the economic precticebility of Pb. S fuel oil.
They argue that a determinetion that Pb. S fuel oil ie en econoui-
3/ See Appendix B to this order.
Docket No. PJ79-40'-000, it al.
cally practiceble alternetive to naturel gae could not hen been made if the cae.iseion had coepared the price of Pb. S fuel oil to the price of netural gee, rether then thet of Pb. 2 fuel oil.
It Lu inaccurate to i.ply thet the Commission ignored all fectora end price differentiele other then the difference between the price of Pb. 2 fuel oil, the most espensive of the elternetive liquid fuels, end No. I fuel oil. Appsndis A to the find rule eete forth a coeperison of pricee and price differentiele for gas end all the fuel elternativee considered by the Co.eiesion. As noted above end in the preamble to the find rule, the Coe.ieeion coneiders thet e couparieon of naturel gee end oil prices ie not the only relevant fsctor upon which the Ccmaiseion should make the elternetive fuel determination under section 401 of the JIOPA. By considering the relativa pricee of No. S end No. 2
fuel oile, .4/ the likely rete of increese in their reletive
prices, 1/ end projected levele of curtailment, 4/ the Coeeiseion
developed e picture of the economic coneequences of using various elternetive fade thet is sore complete than en enelysis thet is prediceted only on the relative proxi.ity of netural gee end fuel oil pricee.
.4/ 45 Fed. Beg. at 54136.
1/1.4,
Pocket No. M7940-000, et .1.
Several applicants object to the ecailsian's decision that
No. 2 fuel oil ia not an econoatcally practicable .ltnnttivt to natural gas. They allege that there is no rational becis for not finding No. 2 fuel oil to be econcuically practicable.
especially in visi, of the Conission's detenination that law
sulfur No. 6 fuel oil, a fuel which they claim costs about the sees as No. 2 fuel oil, is economically practicable. In support
of this argument. one applicant refers to the unchsllen9ed
expert evidence of its winefl that the absolute price differential between Na. 2 and low sulfur 110. 6 fuel oils will
be 9
11)' no greater than 15 percent
in cOnstant dollars.
The Conisston believes that there is some uncertainty
inherent in predicting future price differentials and that any
analysts of future fuel oil prices ia'bcund to be saaevhat specula-
tive. The testi.ony relied upon by the applicant does not, in the coemission's opinion, provide a sufficient basis for finding
that Ho. 2 fuel ott Is economically practicable. in addition,
recent Porn 423 data show that, for 1991. the absolute price
differential between No. 2 and low sulfur NO. I fuel oils
waS 22.5 percent.
1/
-
After analysis of the record, the relevant arket factors,
and the trends in reliable data, the Cotseion, in ita discre-
3/ sen p1ppendix ft to this order.
Docket No. MiS-la-COO. al.
tton, aide a policy decision that it continues to believe will tultill the statutory purpose of section 101 of the lIaPA tC4 provide for orderly curtailment of natural gss service witit4ovt unnecesaarily increasing the cost of food or requiring essential agricultural users to switch to bin cost alternative fuel. The application; for rehearing present no new facts or issues of law that warrant a change iii the Cosission's determination that residual fuel oil and coal are the only economically practicable alternative fuels to natural gas under section 401(b) of the Nan.
I. Reasonable Availability Several applicants challenge the determination in the final
rule that residual fuel oil is reasonably avsilable. in particular, one applicant challenges the determination by claiming that bOB predicts that oil supplies will continue to decline as prices escalate. Mother epplicant argues thet residual fuel oil is not reasonably available because there has been a decline in residual fuel oil stocks.
Pro. June 1910 through Nay 1991 reaidual fuel oil stocka vere in the range considered norsal by Dot. Although the residual fuel oil stocks declined f roe June ml through Deceaber 1981. they have neveethelesa resained above the level considered to be a ainisus operating inventory. / Therefore, the Commission
See Appendix C to this order.
Docket NO. 11)479-40-000. ii ii.
- 11 -
is not p.rsuaded to elter its deter.ination in the final rule that residuel fuel oil Li. for the preesnt, reesonebly aveileble
to sesentisl egriculturel usere with tbe cepability to uee it.
Re noted in the final rule, however, the ciesion intends to
reconsider thet rule em circuntence. require.
One applicent ergues that the Cooiesion'e finding thet
residual ElM! oil is reasonably available Ia Inronaistant with
Order No. 30-n 21 which extended the fuel oil dieplecesent
pro9rem. That pro9ram euthoris.e the trsnepcirtetion of neturel gas for the purpose of encouraging large u.ere to dieplac. fuel oil with naturel gee. In eupport of it. ergument, the applicent
statee that one result of finding residual fuel oil to be reasonably availeble is to foeter the uee of reeidual fuel oil
in eituetione where rieturel gee otherwise would be used.
Tttie argument ieeppr.bende botb the purpose of the fuel
oil dieplecement prograu and the find rule. The find rule is part of e larger progrem to 4.t.raine, in tine of a ehortege of natural gee supplies, which acre will receive the limited supplies and which will be required to switch to alternetive fuele. During euch times, lower priority itidustriel end utility uses will be curteiled before higher priority uses, such is essential agrtcuttural uses. On the other hend, the fuel oil di.placetent
!/
Order No. 30-0, Docket )4. p1479-34 (issued August 15, 1910), 45 red. keg. 56046 (August 22, 1980).
Docket Ito. p109-10-tOO, et al. - 12 -
program is intended to dieplece fuel oil used by lover priority industriel end utility users with surplus supplies of naturel ges. end interstate pipeline systems which cr5 experiencing curtailaente of neturel gee will probably not be selling gee under the Order 5. 30 progrem. A stated in Order No. 30-!, 'it is unlikely thet order No. 30 sales will be ade by system. nperiencing 5 qerious threet of curteilsent.' fl/ The determination thst residual fuel oil is reaeonbly evelleble as en alternstive to neturel gas when natural gee is iled is not, therefore, inconsistent with the Cissions efforts to displace fuel oil in enother context.
C. Instelled Capability The find r.guletione epply only to those fecilities
that hews the installed capability to use the fuel. detenin.1 by the Caission to be economicelly precticable end reesoneb y eveileble. .11/ Thus, there is no requirement that en essenti 1 egricultural user would be compelled by curtailment to rely o en eltetnetivs fuel if the user's facility did not hews the cepebility to use that fuel. In other word., the final rule
-110/98o0r)d,e4r5Nroe.d3.0m-Se. gD.o4c6ke7t8N4o, .6-6w71i759-(3O4c(tiossbueerdIS, e1p9t1em0)b.er 24, 11/ Nefixertsw.t..tbiomofie3le0ar0fst,eMir.eAc.Iutohgfousnseta2tbu9or,ial1le9gr1sa3sp,upttheriantdtho.yee,weasrrveeipccereapfuaomcrietthydeit.
httioeownussdeiondessitsentlioilstldaetapelptfleuyrentleostidawi.eetshefuel eeolnncgleiynpeassubibolristtytiut.urbt,iTnfheoi,rsdnpeersetiugstnra1d-
gas. 18 C.t.R. I 281.304(b).
Docket No. 51fl9-40-000, et al.
- 13 -
does not require that an essential agricultural user Incur any
conversion coats. Some applicant., however, argue that an alternative fuel
test should be based on a user's ability to convert its facilities to use fuels other than gas. Citing Opinion No. 92, 12/ one applicant points out that the Commission has often recgnised that, for larger voluss fuel users, the cost of conversion to alterna-
tive fuels Is relatively low.
The Cosission haa, in the context of establishing curtailsent plans, concluded that it is relatively less expensive for
large users to convert to alternative fuels than it Is for
nail users to do so. H
he relative coat of conversion
is Irrelevant to the determination of what fuels are econom-
icsIiy practicsbie within the meaning of section 401(b) of
the NOPA. Under that section, the relevant consideration is whether an essential agricultural user ahould be required to bear
the costs of conversion to an alternative fuel, thereby losing
its priority 2 status. Zn the final rule, the Commission took the position that the cost of conversion, in fact, contributes to
the cost of using an alternative fuel and stated that isposition
of conversion costs cou'd cause unnecessary increases in food
fl/costs . . . .
It remains the Commission's view that requiring
LV
Docket No. RN7B-4, et al. (Issued August 4, 1980),
12 VERC 4 61,129. --
l/ 45 Led. keg. at 54736.
Docket No. 10479-40-000, at al.
- 14 -
any essential agricultural
, whose facilities can butn
only gas, to convert those facilities so they can burn fueli
other than nature! gas would therefore be Inconsistent with
the Congress' mandate that the alternative fuel test under
section 401(b) may not include a requirement to Switch to high
cost alternatives. 11/ Thersfore, ths Ciasion will continue
its existing policy which does not require esaentiai agricultural
users to install alternative fuel capability.
0. gsa!! Customer Exemption
The final rule exempts esal I users from application of an
alternative fuel test, Small users are defined In $ 211.302(a)(2)
as uaers that have requested 300 Mc! per day or less in priority 2
sntitiesenta. One applicant objectS to the 300 Ncf per day cut-off
for the exemption because it is said to apply in a aanner that
unfairly penalizes agricultural
hat combine a number ot
natural gas end-uses In one facility. The applicant suggests
that, as an alternative, the exemption ilsit should be 300 Ncf
per day for each type of end-use within a facility.
The Commission declines to adopt the applicant's proposal.
The Commission adopted the nail custossr exsaption because it
would have been adminIstratively burdensome and Impracticable
to gather data on all essential agricultural users which request
300 Ncf or less per day in priority 2 entitlements. The 300 Mcf
M/ Conference Report, supra note 2, at 114.
Docket NO. W119-40000, at si. - 15 -
limitation p.r ussr Ma. chosen by the Caninion because
it is consistent with ths thrsshoid for small users in many Coani.sion curtsiimsnt plans. 15/ ma fact that ease tali to quality doe, not make tha exemption unfair. Tht applicant has furnished no data or intonation to upport sithsr its allegation at unfairness or its praposai for a diff.rsnt application of the 300 Mc! limit for tha snail customer exemption. The Coaninion tharefOre will continue to appiy tha exeaptton unit to antire fsciiitiss.
I. Other ismuss
Additionai iseusa are raised in the appiicsticnu for rahasring and the petitions for reconsideration, fleas issues
wars adaguataly considered by the Commission when it promulgated
the final rids. 'its Caninion b.iievss reconaidarstion of
thee, issues in this order is tharafore unnecessary.
iv, CONCLUSION
Its appilcation. for rahesring and petitions for racon-
sidaration raiss no iasusu and
no data that nrc not
fully considered by the Commission during deveiopeent of tha
finai ride or which, now having been considared, warrant
j/ See s.g., Opinion No. N5, Lehigh Portisuid Canent Co. V.
POofTcLrtaio4kbseeiGarna1ds0,t,rfslniDaj,..isa, atVi2o.1nf.lCRpopC.e,,sflsoi cok.an$tdisn-os.
spuPbl5. -n7otn(.PChaittuasstX).
oiTtiJ. (5th Cix.).
Docket No. PM19-40-000
!' - U -
modification of the finsi ruia on rabsaring. 'the Commission beiiayss that the alternativa fuel tact s.tabtished in the finai ruie is the product of an informad usa of Commission discretion to detarnine the appropriate criteria for the operation of natursi gas curtsii.snts under 'ntis iv of the NQfl. Accordinqiy, for the rosen. discussed ens, the Caniaaion danjas rahearing and raconeideration of tha finsi ruis.
The Cota.jon Ordarsa Tha appiications for rahearing and petition for racon-
siderstion are daniad.
Dy the Comaission.
(ORAL)
Rannath P. pi,
Se y.
- -DOCKET NO. P2179-4Or000, et .1. Cm. anPnr. wIflN?.inreInpauanrtSyirs 1176-1161
APPENDIX A
lfl' of N*l
7K mt lb. 433 file. MIs 2/ 2*7* II?? 1*11 IllS - IIII 1161 !f
2M; lb.15y M,l. flit. Mr. !f
in. an m- a ins ins 1161 Al
I Cli
lb. 2
In taINt lb. 6
NAIll
MIluor lb. 6
lb.
6
Cur
Xri
.4..
I'tu.i.l Ga
-
*31.1 3*7.1 111.3 116.1
64.6 113.4
*64.3 325.1 115.1 335.4
14.3 130.1
711.5 311.) 1*4.3 313.3
111.1 143.1
443.3 335.3 344.3
211.3
1*4* 464.3 331.3
121.1
351.3 376.4 433.1 325.0
334.4 113.6 163.5
113.1
333.3 331.3
1*5.3 311.4
341.3 311.1 114.1 3*3.3
132.1
133.1
113.3
*4.6 54.3 111.1
171.4
321.4
3*3.1
17.3 111* 114.1
341 flit. llu.n.t. (Post III oat t..l v. lbtunl Ill)
443.1 333.1 211.3 311.5
133.4
343.1
$36.1 411.1
3I3I1I..1'
716.6 1*3.6 1333 311.1
131.1 133.3
313.1 V ,u.sV
Nil Oil UiInll..bM3loININt .I.l.b4. 6 All lb. 6
C-I
Put(haao.l.azSll flfnt. 6
lLIlIlI. SPuoltfur lb. 6
131.3 103.3
III(1.3 oil'3.1
1I3L4.3l II.)
131.1 61.5 43.1 *6.5
3lU34.!7
134.1
341.3
*43.1 133.1 306.7
433.3
$3.6
134.3 144.1
121.3 16.4 64.3 *5.6
133.1 11.1 66.3 31.1
114.3 $3.3 33.0
46.6
141.3 114.6 31.3 96.1
33*1 311.3 103.1
161.3
3*5.3 314.1
110.1 201.3
(116)
'.334
1.4*3 433 .15!
(31.3)
'.433
.361 .514 .615
(13.3)
.111 .144 .716 .436
(13.0) (64.3) - (131.3)
(33.4) (33.3) (43.3) (71.4) (Ill.!) (143.3)
ml ................prig. sinns. tan. V zmt on sat c..j ,. rn.i cnj
-
-
1.2*3 .136
.14* .70*
1.374 1.117
.431 .134
1.41$ 3.03*
.614
.63*
1.331 .4*3
.131
.63'
.34* .403
. 1.32$ 1.143 .314 .113 .141
.*I.703 .411 .316 .214 .41' .443 .313 .313 .433 .633 .611
1i Grad,.
(.160) (.373) (.324) (.312) (.30*) (.450)
(.131) (.313) (.27.) (.3*3) (.433) (.116)
3/
1Il.s4corb.14p1oa1rp1tar3dinl.Iopstpr0t.1sS1ffu/oIrlrLJt.i.PateruryrlI?koaMifmlisItoslca.ofprSta1o1...64tl1t..I5sdPProC.t.3.:flNAStllglonfillIu,Ittteryon.d1O. sPd5oeltoItpIptastItrloi.ctaetdf.lt.eo
UOtuiltisty.I5.t*t4fl5t.p(I1t1oto.
uy at.
Prim
liii . 11607
poll for lb. 6
.5
runl
Potog Is. .ulf,n lb. 6 165 I fltt.flt SPilt tolutat
oil
3! 4Pi1aS,1nuaI3.o'.f6ent.1I.t..h1ilSnmpa.tklFtto.lI.aot.n.lrlc.1o1rfoh5.po.3tat.ar.:rtto.lCltrto.npt.etp.Nrt*.lAttpnPIipplel.onIrdlP-loWt3.053tI1o4a*o0N1-pI5l.o"1dPd..t1noc.l1ofsal1of.lr.a*Up1o.nrlt.a..'tPt.Iota..s.ntnSAott.lirPeplusaitpplilbonb.llflatIr.NI,P. osrotfr1dll1uf.lclvItUnoP1ttr.i.Cc...e.u..1..P1Ii6lp..t1...rlrI(.Ir.P.f1.lCc6tonsarpoP.hrtisucIooh.tpMI*t.1rsy.0'.*S1Iltn.6flIsfa.t.paor1pl.10tIiti1-t.0I. bold
II/
I-PS.tt.hIbuioupIiular.tl5olrYa1tt.lant ltinrfttr.l.i.Ut...a1do.ti0f06f.1nl*bn1as0tt1nIyil6P..uIptsi4tt3.3. ptaotld*l.bi*yt1..lfyleI3ai.ttoftlcUlt.rpoltlrolptidn.u1tosP.Ireat
140 .1*
to 1941. nell oil
P1
*11 p.1.. .1 atl gu. a. rtIs lrdttnm.
*1. tUy
penost d poll 1.111
r.
tIso
b.ttos(1a4u5.o6fpl.rraclatI)'fSt.
.ltnt, Pu.t
lb. 3 hal .11
pn.... In
ha tboy p.14
for
dual.; loll. nWnI n.
tntztt
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r.portd
(I.
Mt
Pu.
433)
tiat
ljocktt No. p.IIfl-40-OO@, %1 pf.l.I uwMaThaWs11aW..nitnflIsC lISTS
T,p.,I Sd
P1.3011 P1. 1
La t.If.i P1. 1 NIfl S.It.t P1. 1 All P1. I
j (III InS.)
hI,l,.c.. ' tat.... _L_ .Ji1I.,uI-ht1pai ItS)
117.4 311.3 7*4.7 141.1
u77.4
341.4
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$73.1
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314.1 424.1
111.,
151.4 414.1 334.4 111.1
131.1
372.3 433.3 11l 3
34.5
33.5
553.7
4IinI4I4...,3'
133.3
552.5
44..,
341.5 344.7
133.1
P1sNnl C..
p.., III Is. klrPw1r. 3S. I lIlfl tslfs, P1. I
all P1. I C..l (III 1.4..)
171.1
771.5
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(13.5)
1213 714.5 117.1 241.1 333.4 314.3
MIsS Put. flu.,ntu;l (71.1 CII aS Cal In. P1t.xsl e,)
3(4.4
1l431..3*
11.7
(41.1)
3444 1*4.1 114.7 773.1
(14.51
311.4 744.5 114.1
ns.z
(77.5)
311.3 731.3
J17.3
(71.3)
311.7 737.3
41.4 1*1.1
(15.7)
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(71.7)
p,i.. ili fnflIt P111. j/ (P14145 Ca$
thIsil It,)
4.
5.317 1.371
.1153
1474
1t..1t1t7t
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1.147
1I..1.1,3. .145 .477
1.11$
1.133 .111 .531
4.437
1.1* 417 .nu
1.131 1.111
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(.331) (.343) (.374) (.311) (.371) (.355)
I..rts;
P'uN.PnrCI.
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punt..
IMll Sl .t4ntItsI1auups kflupnPt1s1I7n3J7..Iqtt.IlL.pan.itb.thtI.tlb4nC'1at4t*..l
ruins p.11 ftt 1. 1 P1.3 .11 sy IsIS. p.m. p.31 In
mIIt, s1i3t3..3
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4. .114. 4 14 P1.
utilit, slat. auntS run I.
5 1..' .11, s,S.
l ty
14
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DOCKET NO. fl7-4O-OoO !S
APPENDIX C
STOCKS OP RESIDUAL FUEL Oft. U. S. TVTL
(AfcJ&.on, of b.ntk)
n.
. 'i.. ..i ' ' 'ITJ
S
I DUb J In,
&b*.e0*., IM!aIar
N N J J N 0 Si
S0
SOURCV:
Dot/Elk Weekly Petroleum Statua Report, December 11, l9Bl, at 13. ninimum
Operating Znventory 1. defined by th. NltehaveteiiorlndraeelfqPinueititrirooenlde,ubrmurnCrooouuuttniincaienl adosupthhr.eotirmotaning.ienu.Diny would occur if inventory levels fall below that level.
Ifti /5/741 197S /7/i in7 ,97?
,J' 'o,0s7.a. 10,591-S j,jaI.c IZ.87& 7T74.*
f --tt:IZ/c219 !h2&A8 5x$7 )2.7e4.7
P1 ---1m-- -gi flS.4 s3g.t- 121'-4='-ro.f
4hR 7t7.2_3cd1i
3j13. 2I,83.
__4QL/P ,
jo,sd.4 Zo1.5 LL7D#4 -
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8M,3 s%2.5 622a,3
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- ______
-.
LEHMAN 01145
3
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1
LEHMAN 01146
NAME C'j (L05'
ADDRESS rAcILJTIEs CHARGE
Mo
rIc fl4%
TOTAL KWHR
SERVICE USE RECORD
Tn.rc: (\LS
ACCT.NO
%HEATING
RATES: ELECTRIC '..
GAS t- , C
ELECTRIC
NIGHT ICWIIR
1411t,
MEASURED DAy
ICW
IC%Y
t4.'4 Z'
HEATING OrMAND CREDIT
GAS
NUE
to i.eC
-flc cC
THERMS
ICW REVENUE
t:tX1
.3
.3 . 72
A C. Con '-3'4-o '1L.o
i; r USS 2- t \ -vc.c
2
,kt S. 0
'flM 0 6o
A
SZaM
e VS
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A
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0
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19 J
r
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A
M
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A S
0
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5O2J aM z-sa
LEHMAN 01147
LEHMAN 01148
What Can Contact Failures
Teach You?
KLOCKNER-MOELLER
LEHMAN 01149
What can contact failures teach you?
by Dr. C. F. IL CALLE, manager, testing department, Klockner-Moeller
Seventeen specific causes of contact failure are illustrated in this exclusive article. Accurate colour reproductions show normal characteristics of each; and ways are suggested to ovoid the same trouble in the future.
The life of contactors is essentially dependent on the
behaviour of the contacts. Pure silver as contact material has proved highly satisfactory duc to many outstanding
properties. The shape of the contacts is chosen to guarantee that all required properties (resistance to welding, brcaking capacity. continuous current rating, etc.) are
maintained. For satisfactory service life, the contacts are designed as butt contacts thus avoiding friction. Contacts in modern control are designed for a relativelylong service
life and specifications are based on specific current duty diagrams indicating definite service conditions and maximum values for frequency of operations and continuous current. If one of these factors is neglected, a shorter service life or breakdown will result. A critical examination of the appearance of the contact surfaces will yield many valuable hints as to the nature of
the service conditions under which the contacts operated, especially during the most recent period of operation.
It is then often possiblc to make the necessary corrections in order to obtain the utmost economy. Such an examination wit! also indicate whether or not the contact is
nearing the end of its useful life. In the case of breakdown, careful scrutiny of the surfaces often reveals the cause of
the trouble. It is a common occurrence to have users complain about the appearance of contacts, assuming that they are no
longer fit for service and that in consequence the unit has not completed the promised service life. In examining these comp'aints we often find that either the equipment has not nearly reached the end of its useful life or that
some incorrect application has caused an excessive load on the apparatus. Often valuable materialsometimes entire contactors which would have given satisfactory performance for many more yearsis spoiled. Also, it is often exceedingly difficult to convince the user that his
conclusions were incorrect. A convincing explanation of
the cause of these defects must be given immediately to
the user, since complaints of this nature may prove harmful to the good reputation of control equipment and
shake the confidence of the customers in the validity of the equipmcnt lifc guarantccs. Thc uscr will be saved
further considerable material losses in most cases by a clear presentation of the facts. At what point has the life of the apparatus ended?
The life of an airbreak contactor has come to an cnd when the over-travel of the contacts has gone down to .5 mm (.02"). Overtravel of the contact assembly is that part of the stroke which the moving contacts would cover after touching the fixed contacts propelled by the actuating device if they were not blocked in their movement by the latter. The remaining over - travel of a contactor can be measured by actuating the control mech anism by hand and by determining the distance which the actuating device wiH cover, applied to
the contacts, after the contacts have touched. Measuring the over - travel is the only means of determining whether or not the contacts are approaching
the end of their useful life. This procedure is of the utmost importance. It is by no means true that the pure silver used as contact material can be allowed to wear to the
last trace for contact making. These explanations are, however, not meant to invite the making of tests from time to time on our contactors to
see whether the end of their service life has been reached. The life of the apparatus can readily be determined in
advance by careful selection of suitable control based on life expectancies as given in our catalogues. Testing
should only be necessary after the specified life term has expired, and then only for the purpose of determining
whether, due to special circumstances (for example Light
load conditions) the apparatus may yield a longer service life than indicated in the catalog. Endurance tcsts, continuously carried out in our test
3
LEHMAN 01150
laboratories, pius the expeiience gane in actual service confirm with a high degree of probability that equipment
used at rated loads will reach the specified life span. if it is found on checking that the end of the service life has been reached before the apparatus has performed that total number of operations it is rated for, the cause can only be due to a too heavy load or a defect. It is a
fortunate fact, however, that contacts of control in
normal service or under overload conditions or under the effects of a fault, assume specific appearances, thereby indicaLing clearly one of these causes. Most users lack the opportunity of becoming familiar with these characteristics of contacts. For this reason, we pass on the experience gained by a large number of critical examinations performed on airbreak contactors.
To do this, we have selected some typical cases where the appearance of the contacts permits definite conclusions regarding the duty to which the contactors were subjected during their useful life. We trust, however, that before beginning our task, a few words concerning the appearance of pure silver butt contacts of airbreak contactors under normal duty, will be allowed.
The appearance of pure sflver contacts, even under normal service conditions is a surprise to many users
accustomed to copper contacts. Thc surface of pure silver contacts constantly changes in colour under normal duty, starting from a light blue hue at the beginning, to a dark colouring toward the end of their useful life. Many users from the appearance of the contact surfaces,
are led to believe that thc apparatus will not work
reliably and is consequently useless. Our comments on these objections are as follows: The colour changes in the pure silver contact surfaces is a natural phenomenon. It is a very thin film of silver oxide and silver carbonates produced by the effects of arcing. This colouring has no harmful effects whatsoever on the performance of the equipment. It may be said on the contrary that the making capacity of the contactor is considerably increased by the film. We will show later that this film has originally a blue tinge, changing to a deep brown with progressive operative life. No single case has so far come to our knowledge where Ehe discolouration of the contacts has had a harmful effect on the properties of the contactor. Above all, we have found no instance where the current carrying capacity of the contact assemb'y was in thc Icast diminished through this film.
The folIoing examples are divided into four groups,
each group illustrated and each discussed in the following paragraphs.
The first group represents contacts of apparatus having been operated within the permissible ranges oc switching capacity, frequency of operations and continuous current rating. The control voltage was kept constant between 90 to 100 per cent of the rated value. These examples will illustrate to the reader the appearance of contacts of equipment, as they should look under ideal service conditions. It must, aL the same time be clearly understood that contacts used mainly for making duty look different from those working chiefly under breaking duty. For contactors controlling heavily inductive circuits, the breaking operation represents thc higher stress if the starting current remains below the contact welding value or as long as it is not essentially higher than the breaking current. In nearly all induction free or capacitive circuits,
tht making stress s generaty greMer than the breakSng stress. Moreover, if the starting current is considerabty higher than the breaking current, as is the case for example with contactors for condenser control without damping devices, the result will be a pure making stress effect on the contact surfaces.
The second group of examples is representative of contactors working under conditions outside the permissible range without causing definite failures. Conditions of this kind are very undesirable since they are the cause of considerable reduction of the service life of the apparatus. This will jeopardize one of the most valuable properties of our contactors and this is why it is important that these cases be rapidly recognized and remedied.
The third group illustrates those cases where excessive stress on the contact assembly resulted in a rapid development of a defect and failure of the unit. It may be suitable at this stage to review the chief causes of overstress on contactors and to examine their origin and effects.
(a) Exceeding the switching capacity of a contactor.
Exceeding the making capacity of a contactor will produce welded contacts, while exceeding the breaking capacity
meansin addition to welded contactsprolonged
arcing. The most common causes for exceeding the breaking capacity of a contactor are:
I. Motors with abnormally high current peak. Transformers with an extremely high flux density. Short time voltage failures with running motor. High proportion of harmonic waves in the mains or connection on opposed phases with condenser contactors.
Under the above specified conditions the breaking capacity is normally indirectly exceeded by exceedingly heavy inching or reversing duty, or through short circuits with a relatively high resistance in the load circuit.
(1,) Exceeding the continuous rating of a contactor.
This type of overstress will entail exccssivc temperature rise of thc current path and of the contacts. If this overstress is extremely severe, it may cause direct harm to the contacts as well as indirect injury to other parts of the apparatus. This inchides all cases where the allowabie ambient temperature is considerably surpassed. The effects of an unduly high ambient are, naturally, similar to those of excessively heated contacts as a consequence
of a high current rise with an ambient temperature within permissible limits. The continuous current rating is often impaired by accumulation of dirt on the contact surfaces. Suitable enclosures are therefore of utmost
importance.
(c) Variations in control voltage.
Too low a control voltage is of frequent occurrence and of special importance in tracing the causes of defects. It is not sufficient in this case to check as to whether the voltage on the contactor cofl is within the permissible range. Often only a temporary drop of the control voltage can be ob.cerved, due to the starting current, especially wtth motors of 'arge outputs. U tht control votage is
4
LEHMAN 01151
permanently too low, the result will be a lower making capacity.
An increased conirol voltage may considerably interfere with the behaviour of the conlactor regarding rebound. Contact burning may increase and there is danger of the service life of the contactor being shortened. In extreme
cases which our where a contactor coil for a lower voltage is installed, this may lead to broken parts in the
con tactor.
The cause for too low a control voltage may in most cases be looked for in excessive resistance of the circuit. The voltage drop in power-and-control transformers. circuits including the control circuits, must not exceed 10 per cent of the rated voltage. It must be considered that the voltage drop in the main and control circuits depends, during the starting of the motor, on its starting current; and during the making response of the con-
tactor, on the latter's inrush current. Neglecting this fact has often been the cause of failures. Unstable control voltage may furthermore be the result of failures in the control circuit as a consequence or accumulated dirt or vibrating control devices.
The fourth group is composed of two examples showing the contacts of two units which carried a short circuit current. This extreme load forcibly produces a considerable deformation of the contact surfaces. Welded contacts will normatly result. Up to this day, however, we have not heard of one single case where a flash-over occurred in one of our contactors due to a short-circuit. Neither have we experienced one single flash-over during the tests in our laboratories where our contacLors were subjcctcd to short-circuits with and without Fuses. It is, however, advisable to replace a conlacLor through which a short-circuit current has passed.
S
LEHMAN 01152
Photos Nos, I and 2 Bicaking stress, beginning of service life
ab
Charactcristics: (a) Blue coiouring, uniform wntact surface (Li) Preserved geomthical shape (r) Smooth Wzners and edges (d) Only tiny silver beads
Photo No. 3 Brcaking duty, cnd of service lift
a
Characteristics: (a) Dark btown colouring
Photo No. 4 Making strS
Photographs Nos. I and 2 show the contacts of a OIL 4 which has interrupted a current corresponding to the maximum normal rating. The contactor is at the benning of its servicc Life. The contact surfaces, consequently, show the typical blue colouring resulting from breaking duty. The surface is smooth and uniform in shape. The geomctrical form of the contacts has remained practically unchanged, except that the outer corners are slightly rounded and very small silver beads which hardly project over the outer edges of the contacts have formed on the sides. This picture is typical of siivcr contacts showing (he effects of normal breaking duty. No harmful effect from this coloured film due to starting
cciutd be ascertained in spite of many careful tests. It was, on the other hand, established beyond doubt that thc
formation of the contact surfaces resulting from the effects of the arc-base being exposed to the outer atmospherc, has an advantageous influence on the welding limit of the contacts.
Photograph No. 3 shows a contact of a DJL 4 at the end of its useful life. This picture dearly shows that the blue colouring of the contact surface vanished gradually toward the end of the service life and that the silver hue has clearly changed to brown or dark brown. It becomes apparent from the picture that the geometrical shape rcmains unchanged, provided that the load is kept within admissible limits with regard to intensity, voltage and frequency of operationthis applies particularly to the outer edges of the contact. This brown colouring which may vary to a very dark brown hue has also in this case no harmful effect on the properties of the contact. All required quMities remthn fully effective up to the end of the useful life of the contact.
Photograph No. 4 shows thc contact of a DJL 4 contactor having undergone making tests with the maximum allowable current at unity power factor. By comparison with the preceding photos it becomes quite cvident that the appearance of thc contacts of a contactor used exclusivcly for making duty is fundamentally differcnt from that of contactors working under making and breaking duty, or so)e)y under breaking duty. The blue colouring of the contact surface typical for breaking duty is not apparent in this instance. The surface, on the contrary, has a silvery white appearance as of
pure metal and gives the effect of a finely chiselled surface with a pattern as if applied by light blows. This pattern is produced by a gradual material transfer taking place at every contact making at the first point of contact, causing tiny rough spots on the contact surface. Due to the fact that the first point of contact varies at
each switching operation, the tiny rough spots are distributed over the entire contact surface, producing
this chiselled effect.
Characteristics:
(a) Silvery coJouring (h) Surface shows chiselled effect.
LEHMAN 01153
It is surprising to observe that this metallic surface does not corrode in spite of the marked affinity of sliver for the hydrogen sulfide gas in the air. This form of surface shows also no trace of corrosion nor change of cotouring even after a prolonged idle period without switching operations. The contacts will retain their geometrical form under exc(usive making duty, provided the brcakng capacity is not exceeded. The original form maintained during the service period, is evidence of normal load within permissible limits; with proof to the contrary, if the shapc shows marked deformation.
Photographs Sand 6 show the contacts of a DIL 8 cotitactor. The load has remained within permissible limits. The contactor is in the first haLf of its service life. Here, too, the typical blue colouring of breaking duty, the formation of a smooth and uniform film on the surface, and the preservation of the original form, especially of the outer edges, are clearly visible. The silver beads on the edges are somewhat larger than those observed in the case of the DIL 4, since the magnitude of the current is correspondingly greater. The corners and edges are more rounded off than those of the DIL 4 contact. The lateral view of thc contact shows that no spikes havc formed and that the beads developed only directly along the edges of the contact. The contact wear allowance is therefore fully ihaintained for the switching operations. The con tacts will thus attain the promised service life. These picturcs also show clearly the characteristic appearance of contacts working within permissible toad limits.
Photographs Nos. 7 and 8 These two photos of OIL 8 contacts show a compaTison of contacts from two different contactors used for condenser control. The upper picture illustrates the surface of the contacts from a contactor used for condenser control, working under making duty only. Here again we observe the typical appearance of a contact surface excLusively under making duty. The 'ower picture shows a contact from a contactor used for condenser controt, after a switching capacity test, consisting of making as well as breaking operations. The light brown tinge is a sign of breaking duty. The large proportion of Light spots with a metallic gleam is explained by the fact that with a condenscr contactor the
making duty is considerably more severe than the
breaking duty. Upon closer scrutiny, a great number of minute welded spots will be observed, spreading over the area where contact making occurred. These, however, were broken up again. For this reason the photo of a contact after a test of 100 making operations was chosen because the fine welding spots will be covered by subsequent contact blows in prolonged switching duty, as can be seen by comparison with the upper photo.
Photos Nos. S and 6
Characieristics: Blue colouring Maintained geometrical shape Only beads, no spikes
(ci) Only slightly rounded olredge
Phoio No. 7 Switching in capacliors
Characteristics: (a) Silvery colouring (1,) Precisely chiselled surface
Photo No. 8 Switching in and out of capacitors
b
-a
b
Characteristics: (a) Light brown colouring (6) Tom up welded spots
LEHMAN 01154
Photos NOs. 9 and 10 Excessively high breaking current together with unduly high load
_________
a
-.1
b
bJ
I
I
Characteristics: (a) Blue up to dark brown colouring (6) Large silver beads and spikes
Photos Nos. 11 and 12 Exre1Pd ntinuous raling together with high frequency of
operation
a
Characieristics: (a) Welded spots (6) Light brown colouring Extended surface SiIv beads, no spilkes
8
Second Group: Service under Overload. Common Characteristic: deformed contours.
Photographs Nos. 9 and tO
Contrary to the photos shown so far, these pictures of contacts of a DIL S contactor show marked deformations of the geometrical form. Very large silver beads and spikes have formed on the edges of the contacts which have partly bent downward. The contact surface remained smooth and has the typical blue colouring of breaking duty. No white metallic spots can be found on the contact surface. The contacts were taken from a DIlL 8 contactor which was subjected to a heavy test of 160 per cent rated load.
The switching capacity of the contactor was not exceeded by this test, so that no immediate disturbances occurred. This excessive load leads, however, to undue wear of the contacts, for the silver material accumulating in the form of beads and spikes can no longer be used for further
contact making. This, and the increased burning of the
material will considerably decrease the life of the
contacts. This kind of excessive load is, as can be seen, very easily recognized and the specified features of the contact shape are reliable indications that the rated load of the contactor has been exceeded by an unduly high breaking current.
I
Photographs Nos. II and 12
These two photos of a DIL 4 contact show positive
indications of excessive thermal stress. This example shows the effects of exceeding thc continuous current rating, bringing about an undue temperature rise at the contact gap. Although the temperature did not rise to the point of fusion, a temperature near the softening point was reached. In conjunction with a high
frequency of operation, the impact energy of the contacts was strong enough to produce permanent deformation of
the contact surface. The load remained within tolerable limits, which becomes evident by the silver beads formed along the edges and corners of the contacts, but the spikes, the characteristic sign of too high a current, are absent. Overstress of this nature on the contacts will ultimately produce contact welding.
On the left side of the contact small welded spots are clearly visible as well as the large welded area near the left edge, which finally led to the failure of the contactor.
Photograph No. 13
This contact also shows uneven outlines as well as an irregular surface. The colouring is also unequal, showing positive blue areas alternating with silvery bright spots with a chipped surface. The deformation of the geometrical shape and the formation of spikes, pits and furrows on the surface suggest an excessive current. The formation of silver beads on the surface as well as the irregzar colouring indicate special load conditions.
4
LEHMAN 01155
The contact is, in faci, the result of the same heavy load test applied to the contacts shown in photos Nos. 9 and 10. A condenser was, however, connected in parallel in this instance for individual power compensation. The apparcnt power decreased correspondingly, the spikes and points are no longer as marked as in photos Nos. 9 and 10. The bluc tinge indicative of a severe breaking stress, while the silvery, chipped arcas clearly indicate heavy making stresses, customary in condenser control. This contact is a good example of how the nature of the load is clearly reflected in the appearance of the contact surface. Although the amount of burnt contact material is reduced by connecting the capacitor in parallel, the load on the contact is still unduly high.
Photographs Nos. 14 and IS
These two photos of a filL 4 contact are again typical of a very specific case. It is obvious at first sight that the controlled current remained wiihin permissible limits, For the edges are frce from silver bcads and spikes. The surface shows the typical blue colouring (however of a considerably darker hue) indicating breaking duty. The contours have undergone a change of a nature which justifies the conclusion that small silver particles have been continuously transferred to the edge of the contact in a very liquid state, from which they have flowed down. These features develop if the motor power controlled by the con$ctor remains in the lower half of the permissible current range and, at the same time, the frequency of operations is unduly high. Although no welding nor excessive temperature rise of the contact surface is produced, the spots where the arc stands for a longer period are severely heated up, if the liquid silver material in this place has not sutticiently cooled down before the formation of the next arc It may happen that the silver material, pushed by the base of the
arc toward the edge of the contact in a liquid state,
remains in this state, flowing down the sides. This interpretation is supported by the intensive colouring. It is obvious that this kind of load will also reduce the contact wear allowance since part of the contact material is transferred to unsuitable places.
Photograph No. 16
This contact of a DIL 4 contactor was taken from a contactor used for making a current for above the rated capacity. This excessive load will inevitably cause welded contacts and as a consequence immediate failure of the contactor. This exampLe was intentionally chosen to illustrate the characteristic appearance of a genuinely welded area. In the centre we see the core of liquifled silver, smooth and shining, enclosed by the roughened halo, which is caused partly by the breaking apart of the contact. If the rated value is only slightly exceeded, the welded spot is so small that it can only be observed if considerably magnified.
Phoio No. Is Raied breaking currafl exceeded. Capaclior a'nneeted in parallel.
a
Characterisiics: Large spikes Blue colouring Furrows and beads on the surface Silwry spois
Photos Nos. 14 and IS Unduly high frequency of operailons
Chancieristics: Deep blue colouring Smooth surface Row of silver mateulal at the edges
Photo No. 16 Excessively high making curreni
Chancteristics: (a) Welded spoi
a
9
LEHMAN 01156
Photo No.17 InadmiibIe reversin! duiy
Ctnrucierist cs: (u) Blue-brown colouring Many welded spois Nor spIkes Ilor prongs
Phcios Nos. IS and 19 Inadmissible Irthing (jogging) duty
Characierisi los: (a) Strongly deformed contaci surface (a) MOsily silvcry colouring, more rarely brown (c) Spikes and prongs ai thc edges, in mosi 12se5 fbi welded, only Sticking contacts
Phao No. 20 Collapsing conirol voliage in the month of making
Photograph No. 17 This contact of a DIL 8a2 contactor shows the characteristic blue-brown colouring of breaking duty. No spikes have formed. a proof that the brcaking current was not too high. Many welded spots can be observed, which are spread over the entire contact face. Although somewhat leveiled out by thc arcs of subsequent breaking operations they have entirely changed the smooth appearance of the surface under normal conditions, in two spots the silver bccame !iquified to a greater depth. This contact shows evidence of the elfects of unduly heavy reversing duty. The severe starting load was too heavy and caused the formation of a chipped contact surface by a large number of torn apart welded spots. Thc$c condi-
tions continued until full liquification of the contact
surface occurred in two places which almost caused the welding of this contactor. Contacts which are submitted to repeated short-time failures of the control voltage show the same features.
Photographs Nos. lB and 19 As opposed to the contacts shown in photo No. L7, these contacts of DIL 4a2 contactor shows strongly developed spikes as well as an entirely white, silvery appearance of the contact surface. The contact surface proper is flattened out by pressure, changing the original form, and is probably more intensely chipped than the surface of the contact shown in picture No. 17. The formation of points and spikes suggests above all an
excessive breaking current which the white silvery
appearance of the contact surface seems to contradict. When we take into consideration the exceedingly high temperature over the entire surface, existing during the process of deformation of the contact during which the silver turned viscous, suppressing the thin blue coloured layer, this seeming contradiction is explained. This contact was taken from a contactor used for inching duty for which it was not designed. The high making and breaking currentsdue to the very short intervals customary in inching dutyheated up the contact surface to an excessive degree beyond the fusion temperature of the silver. II is only natural that this fusing of the entire contact surface will inevitably produce sticking contacts. It must be observed that the contact surface does not show any wclded spots, a sign that although the switching capacity of the contactor was not exceeded, the inching duty was beyond the rated performance of the unit. These extreme service conditions are, unfortunately, very frequent. For this reason the proper evaluation of thc signs in order to climinate the causes of possible faults is of the utmosi importance.
Photograph No. 20 This contact shows no spikes and only a veiy slight brown colouring. The silvery spots, predominant over the
Characterisiics: Silvery colouring wiih dark spots Very extcndcd welded spois wiih pronounced liqulficalion of silver
LEHMAN 01157
entire surface, are an indication that no excessive break-
ing stress is involved here, but that the trouble is due to failurc of the unit in making. A very extensive welded
area has formed on the right half of the contact, indicativc of the contactor working with undervoltage. These marks occur relatively frequently if motors with high output are controlled. In this particular case the control voltage broke down under the effects of the high
starting current, producing first a chipped contact surface
and finally completely welded contacts.
Photc Nos. 21 and 22 Control voitage too low
Photographs Nos. 21 and 22
These contacts also operatcd under insufficient control
voltagc. As opposed to the contact shown in Photo No.
20, the control voltage was permanently too low. Thus not only many and extended welded areas were produced,
I but also excessive heating of the entire contact surface and, consequently, complete deformation.
na
ci
It might be advisabic to underline at this stage that the
nature of the colouring of the contact surfaces is essen-
tially influenced by the relation between making and breaking currents and the ratio of undervoltage. All gradations of colouring between photos Nos. 17 and 21
Characteristics:
(a) Silvery up to brown colouring (I,) Pronounced welded spots
may develop in cases of this kind.
(c) Strongly deformed contact surface
A distinction between the cases of inadmissiblc inching
Id) Silver beads, but no spikes nor prongs
duty, reversing service and undervoltage is not always
easy to make and is only possible after minute examina-
tion of these photos.
Photographs Nos. 23 and 24 These photos of two DIL 8 contacts are a particularly clear illustration of the effects of a very high current (short circuit current) which passed through them. It can
be observed in photo No.23 that a large part of the right hand section of the contact surface was heated to a state of sligi it plasticity. The upper Icft hand section was liquifled to a state where the dynamic forces of the current succeeded in blowing the silver outwards. The contact material was carried away in this case over the
middle of the silver coat. It is therefore discernible that the contactor was in the closed position when the surge current developed and remained thus, for the surface
Photo No. 23 Short circuit in closed position
a
of the crescent shaped shallow crater is smooth and looks polished. Moreover, small welded spots are clearly vsib1e on the left half of the contact. In this casc three welded
spots can be clearly locatcd. On the right half of the contact shown in photo No.24, it may be observed that the surface of the shallow crater is no longer smooth but chipped. These marks develop when the contactor opens a short-circuit current and an arc base moves across the liquified silver layer. This is produced by the control voltage breaking down under the effects of the short circuit current, so that the contactor drops out. These marks constitute an absolute proof that the short-
circuit current passed through the contactor has reached a multiple of the permissible continuous current rating.
b
Chaxacteristks: (a) Crescent shaped slallow smooth bright craters (6) Welded spots
Photo No. 24 Short-circuit with interruption
a
4-.
4!;
b
Characteristics: Craters as shown in Photo No. 23, yet grnoved Pronounced accumulation of soot
II
LEHMAN 01158
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LEHMAN 01159
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LEHMAN 01191
.-
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SRRYICE DATES SO H T 91 TH, F'
INDUSTRY swrrcw LIST ,
... ' " SEQ. NUMBER.-
INDUSTRY NAME-
LOcATIOt-
ZONE
DATE/TIME ORDER RECDATE ORflERED FOR- -- -ORDER RECEIVED FROMQRDER AECnVED BY-
WORK CUMPL DATE/TIME
CONDUCTOR
JOB NO.
...
ENGINC
RASON FOR ENGINE DELAY IF ANY
TIME OF DELAY: BEGIN
I..
I
._'JI.
I
I I
END
INtl
NUMBER
FROM LIE KD TRACK SPOT ' TRACK
SPOT
REPtARKS
LEHMAN 01193
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LEHMAN 01194
CONRAIL
NOTICE CHAX4GE OF JU)DRESS (EFFECTIVE 6/15/88)
Dear Customer:
Conrail is relocating our Newark Transportation Center to new offices located at 1 Liberty Place, Philadelphia, P1. We will start the business day there on Wednesday, June 15, 1988 with no interruption o your service.
Our new facility will he equipped with a state1of-the-art telephone system to give you prompt access to our services, and with the latest in data-processing systems to give you the best, most diredt service.
Customer Service representatives will be available for all of your transportation needs twenty-four (24) hours a day, seven days a week.
Just call our new, toll-free number when you need to order or ship a car; if you have a problem with car placement or a stuck door - or for any transportation need. Our new facilities have been designed to improve all of our existing services to enable us to achieve our ultimate goal: to provide our customers with premium service.
Telephone Number Panaf ax Number
1-800456"3019
l-800--456-4019
Payments fo freight and miscellaneous charges will tontinue to be mailed to the p. o. Eox number indicated on your Statement.
Should you have any unique need or requirement, our Supervisor can be reached at (215) 851-7169.
Yours ruly,
(2
R. V. McCarthy 1ssistant Superintendent - Stations
Room 1300 One Liberty Place 1650 Market Street Philadelphia, PA 19103
(215) 851-7181
CONSOLIDATED RAIL CORPORATION
LEHMAN 01195
'4-. 4vC
S
cF,QpJ -3
LEHMAN 01196
CONRAIL CONtACTS
For Cyprus Industties
(Customer)
ZTSNo 10/766
Phone Numbers
Transportation Center
800-247-7099
Call to:
Order Cars for Loading/Unloading
Release Cars
Arrange Switching
Furnish Shipping Instructions
Billing and Service Problems
Car Ordering Center
(800) 222-2103
Call to:
Forecast Car Requirements
Customer Information Center (800) 5234065
Call to: Trace Cars, Trailers, and Containers Arrange for Diversions and Reconsignments
Sales Office
Call to Discuss: Rates New Business Opportunities Conrail Services All Other
212-578-4207
Trainmaster Chuck Mooney
201-572-4065
Call to Discuss:
(Name)
Unresolved Local Service Problems
LEHMAN 01197
TO SOUTH
PLA INFIELD
1LtUC14E.1
YARD
SEE 2ONEO
PACE 17
'I.
l23--,
25 21
--'-- Q
TO LEHIGH LINE
SEE 20NE10 PAcE 15
SOUTH PLAINFIELD NJ
(PERTH AiWOY RUNNING TRACK)
-251
-
0
LEHIGH LINE SEE ZONE 20 PAGE 17
'
251
TO UETUCHEN
SE SEE 2D)E1D PADE U
ZONE 10
PACE 16 RDBR 14-0510
DIVISION NEW JERSEY REV O9-7-b5
LEHMAN 01199
ZONE 10 PAGE 17
10 253 00 00 PA-SISouth Plainfleld Yard Lead 10 257 00 00 Long Leg Wye 10 263 00 00 Industry Lead lfl 621 00 00 South Plainfield Yard 10 622 00 00 South Plainfield Yard 10 623 00 00 South Plainfield Yard 10 624 00 00 South Plainfield Yard 10 625 00 00 South Plainfleld Yard 10 626 00 00 South Plainfiald Yard 10 627 00 00 South PlaInfLeld Yard 10 628 00 00 South Plainfield Yard 10 629 00 00 South Plainfield Yard 10 630 00 00 South Plajnfield Yard 10 631 00 00 South Plainfield Yard 10 764 99 99 Smith Steel & Aluminum 10 792 99 99 Modulume 10 792 99 99 American Steel Erector 10 794 01 02 Squire 10 796 01 06 Chevron Chemical 10 798 01 02 Rinel Croten
.1
Dl 2*2
4'
-. TO Mt IJDLESEX SEE ZONE ID PAGE 14
SOUTH PLAINFIELD NJ (LEI-Il Cl-I LINE)
751
TO -s
CRANFORD
.7 4 SEE 2ONE*
PAGE 19
a' S
2*2 249
ZONE 10
PACE 15
RDMR 14-0501
1 4- 05% 0
DIVISION NEW JERSEY REV 09-17-85
TO
METUCI-IEN "
SEE ZONE 1* PAGE l
LEHMAN 01201
ZINE 10
-
PACE 16
10 251 00 00 Perth Mboy Runnins Track 10 252 00 00 PA-I 10 253 00 00 PA-S/South Plainrield Yard Lead 10 257 00 00 Long Leg Wye tO 542 00 00 South Plainfield - Stub 10 764 99 99 Smith Steel & Aluiiinuti 10 766 01 05 Cyprus Industries
&
ACF NDUSTRIES
SHIPPERS CAR LINE
3301 RIDER TIL SOUTH. EAPTH CITY. MISSOURI 63045.1393 TELEPHONE; (314) 344-4800 TELEX 44.7591
Jp.ril 22, 1986
. Gary Evans
Traffic Supervisor
Cyprus Mines Corp.
P. 0. Boc 3299
Bng]sgo, C 80155
Dear Gay:
Re: contract 5-3884
The five (5) Scars cvvered by the abovE amtract and recEntly delivered to vu have the follacig capacity infwnatjon.
cjpAcxry
ion LXMfl
1'EI'r
51230 51231 51232 51233 51234
191,0001 191,000* 191,000# 191,000fr 191,000#
191,700# 191,600# 191,900# 191,600#
191,400k
71,300f
71,4004!
71,100# 71,400# 71,600#
ttti.y 'ours,
C
Thua 3. Foren
Offi Manager-District Sales
CENTRAL DISTRICT SALES OFACE
LEHMAN 01203
CONRAIL
RPA
(ORRMiO
PE '.N. (-LI" (I( I'L ALA
I't-AvHIA (A 9103 2"
liii &:r3
CAROL 1.. YUPCO
LEHMAN 01204
CONRAIL
G. M. WILLIAMS. JR. VICE PRESIDENT SALES
December 18, 1986
Mr. Keith Lehman Traffic Manager Cyprus Industrial Mineral 651 Metuchen Road S. Plainfield, N.J. 07080
Dear Nr. Lehman:
First, I want to extend my personal thanks to you for giving us the opportunity of doing business with Cyprus Industrial Mineral.
Because we place a high value on our continued association with you, we at Conrail are pleased to tell you of a major innovation in the way we plan to service your needs through the creation of an inside sales office located at our Philadelphia headquarters. We are convinced this new procedure will enable us to serve you better than ever. Once you see it in operation, I think you will agree.
Here's how it will work. We have assigned Carol Yupco the sales responsibility for your account. She will be responsible for developing initiatives that respond to your company's needs. Sometime after January 5th, 1987, Carol will phone to introduce herself. She will be prepared to discuss your transportation requirements and how Conrail miqht best assist you in filling them. Carol will provide you with the latest information on Conrail's special programs, including TOFC, Bulk Distribution facilities, etc. as well as addressing any concerns you may have with existing movements.
In addition, she will handle your requests with other departments within Conrail, such as Stations, Transportation or Credit. In short, Carol will be the salesperson responsible for setting in motion whatever is required in our organization to serve you best.
CONSOLIDATED RAIL CORPORATION SIX PENN CENTER PLAZA PHILADELPHIA. PA 19103.2959
LEHMAN 01205
No doubt you see how this new approach gives you the opportunity to plan for your transportation requirements more closely, giving you a regular contact, readily available for working through your guestions and comments. This will inevitably give us a better picture of your needs. We are always striving to find ways to serve you better. I think you will agree this new, regularly scheduled phone procedure is a step in the right direction. If you have any questions, please do not hesitate to call.
Sincerely.,
tnl. 'sJit&ncd.
C. M. Williams, Jr. Vice President-Sales
1-800-932-9292
P.S. Hope you enjoy the enclosed gift. DON'T FORGET: "WHEN YOU WHISTLE - CONRAIL LISTENS!!"
CC: Mr. R. W. Bridges Regional Sales Manager Consolidated Rail Corp. New York, N. Y.
LEHMAN 01206
,C4'IC &c/i&y
BULK BAGS + ,9t-j pc-oW
-"4
13
/
Mo
110/
9/0 t
C
/5,
2'LF 27'
/0 (:1) /0 7
LEHMAN 01208
/4 7
/52
cc
9] /S
27 /;vt/C 7j1 P21
ir,q&-
LEHMAN 01209
TRANSTOREIM TRANSPORTABLE STORAGE SYSTEMS By 4-4 METALCRAFT I
A complete line of space saving, mobile storage containers and
accessories.
Custom Metaicraft combines their engineering expertise craftsmanship and years of experience in manufacturing a broad spectrum of fabricated equipment and tankage to offer you this precision made, high quality storage system TranStore containers come in
a wide variety of designs each combining the duties of storage and transportation thus provrdng the most efficient movement ol product The TranStore line is
available in carbon steel, aluminum and the most wdeIy used stainless steels, includrng 304 304L, 316 and 316L product contact Custom Metalcraft can complement the TranStore Transportable Storage Systems with other high quality standard and custom
made equipment designed and produced to handle the filling, blending processing and discharge of vanous
products in the simplest safest and most efficient
manner
44" x 52', 42' x 48 or 42" x 42" standard base dimensions with other sizes available. Steel, 304/316 Stainless Steel and Aluminum construction. All corners have a 2" radius br strength
and easy cleaning. Available tested and tagged per D.O.T. speci-
fication 56 for dry material; D.O.T. specification 51 br liquid
material. Heavy Duty Combination Lilting Lugs and Leg Position ers for stacking. One piece bottom available with sump for complete drainage. Variely of closures and valves available.
22' drum covet on Tanks and Hopper Bottom Bins provides easy
access for cleaning and inspection. Stackable for compact and efficient storage. Variety of capacities to fit your requirements.
Department of Transportation
(D.O.T.) APPROVED
The TranStore line is designed and tested to comply with DOT. specifications 56 and 57. Thus the units are designed to meet all lilting, stacking, impact, welding and pressure testing requirernents as critically outlined for DOT. approved tanks.
Passing the critena of DOT. may qualiFy these units for use by other government and private agencies. The line is offered ii Aluminum. Carbon or Stainless Steel in standard capacities.
Food Grade
The TranStore line is also available to meet various food grade requirements. Never has such a complete fine been offered to meet the sanitary requirements that must be incorporated in FDA and USDA approved
equipment.
Material finishes available range from a 28 finish to highly polished #4 finish with optional weld finishes that include glass beading, wire brushing or grinding and pDlishing to sanitary standards.
Please contact Custom Metalcraft and discuss your sanitary requirements for portable vessels. Our years of experience in fabrication of sanitary equipment can work for you.
Iridustria Grade
TranStore line is available ri a heavy duty portable unit labricated complete with a 2B finish with welds glass bead finished or wire brushed.
These units are designed br heavy duty operation to give you years of service. The units may be stacked for storage indoors or outdoors as they are totally sealed, minimizing the danger of leakage or contamination.
Please contact our sales agents to discuss your exact industrial application.
LEHMAN 01211
n: o -
!SAIINGi te p&ce uedtLypsaRwoiber
--
EP9CED'RJS$ PRODuCT CONTA LMAthF4 jts -and
ta)i1s fe sali tp rotet cortehts apstWethe( arid ta
jpinrMg los esujting frorwbroRen ags- bpes andiodents,.
iISiFiPALt1S; htthaf1beiJ1iqh poSi -o a1i with iie'iJhtts r
UikdLio he Iifted'by starid'rd 1todctTucks
--
ShiPcby 1s1 d3rdjafBigJt
tf& ecupn]QrtprebrehnhdQ 1iiaIi'ed 'coptirkr :
sstahiApJsTxhnfrMajr
iIrqad.s
:.L
a)thig.ce.rt5 Jiuilc shipping -
-- -
ONVIENCEiNWAJhQ;2O2 coba er1sdari-be bdd fti
st&dth?JJruck and 2fr28 co11tainets cau be Oded in a stfrdard
bOca
C
- mm
&YPAYBAQK raIi$itoe reusbable. btnsiandtankstreIae -
1rpyarorIes --zootly i osaI&bontinersl-otLehpaying back the -inve&trpenL' -:
bbnsAvlNQscanebn replacesflraI salldr-coT?tir,ec-Wfd
.rq1ires less hanulina Loading anU unloadiOg time is runirn&
fl:ctaqQti1Setoirw?obcinessmsaaryeeacd- ubr
or
triple'stacked
-
ormoved
irectI9
jAtAbIUStyJ:ITArniSibe DENDtNG 't TrnStthe-driiJ?
tnks an& brns tcAesigtied tb pie?n4rtSty qqypnient bpnvds to a
inteifaae with mstdstirisystqms -bl?qder. ccornphshirig mixing an
:'ah&equipnientj -- - - - - bled;n ot-ihpiodudt without re
nk---" -VISCOUS PRODUCTS: Lipef and moVaLfro the TrbStore bin -oy
spScat ptirpp.s are avaiibIe for
'-
tttnsthr and handling iricous wASn StATJON Avkriefy of
+ae?iaCsR with poqr flow washing systdms are aqiIabiefar
phasateristic - -
- utb?nabcwashing;and drying the-
ekTENTPLEDovBLkDOORbrn brAanks $9P?!R :BOTt-OM: Tran.Slorq ACXE$S OPENING: Bibs afa-
a patetd bottom de- available with a *ide variefy of tsigped t&r dichgtng_OJ ry openthj, irioluding sldd400r, td'p
f r prockiot* th'-poOritow -ohaac- d& hopr 6attorp artd cbn top
- teristics. 14reratIy lethng--thepntire- discharfl - -
-botfd1ftheboppefoperfforim-:C C- -
thediafe discharge- - - .- -
LEHMAN 01212
.:T
iratiii
tiIAsthptc8jsIrrntt1orI
Lilown ard or
't
ipktor v4.
':-'or thstha mn y o
;&auttbIi}91antiCoaI!IY&,Jtq4.r;eaQrcuaratci'.vlaJboer satavinrg
4u filling rnttdhn'at
fJ\ ;;:bottom ori&i\ft for liquids
;i
!thfendtngio.bIns tordry materials or Stafflcs foj'4i(uids.*aljorsaviflgcon
%4odfltat1t(pflfldMSbOP iI(eI7sive -deanirig.require,by other bnding tethods Fuy' aiflohiatic or manusJIv Q oJJedopraiion
Oclpseje Top na.vailab)& with ir1-''
- Whstatn tps ot cornaipers.
From a sirnp1 it(Washcrto a completely
erted to :dLscFiarQe 1nverti avi]abI.e W!Ih hyd.rtt4Uc., eIatric or pneumatic
- autclruatic cabidet With provisions tor
Sig. or !ti..cabinet units
drive Fxce)jnt for dry materials with
E tjbir tlO 1ia(act
--
-: -
ERdtded cone hoppWbbttom iiraail-
able with a variew ot valves or closures
tor. flow cqntcoI wheridischarged: Used
J6?4ry?te.a-ftMth goodtlGw .
Ii!
discharge shown with bin in place. Man-
uator autonigtic operation with gravity or
idtaflpryoqcrcstaiMvahialasba.! Ubtract weighing.
jplybznwitti5 hopperJottomir, metaV 1*PLod trarn,. Stack1e Used JQr Ler
cprjtMcdiyM&ials
Eng(neeringS design capabilities to
- in deeJoping yqur portable bulk
h?bthhg s9Stem
-
LEHMAN 01213
Walpole Whopper
Option Chart
I STAND-AWAY liFTiNG LOOPS Hn two lifting loops Loop Caddies hold loops up and away from container allowing easy fcik lift entry Curvature of Loop Caddies allows containers to be stacked one on another
2
CONVENTIONAL LIFTING LOOPS*
Four corner loops for lifting
4G, iWditan g. 34 4125fkid qatnu
Sunzmtr SYtw .jntey 07901
Standard loops extend 10" above container
Can be extended to allow for one-hook pick-up
3
FILLING SPOUT*
standard size 16.. dIameter x it long Has Double Flap Protectors Secures with Non-slip slide fasteners No knot tying or untying required 'MI Custom Size to Customn&s specifications
-4
DUflLL TOP
CLOSURE*
Opens to full circumference of container Closes to gIve 100% Protection
Secures with Non-SIP slide fasteners No knot tying or untying required
No Additional Chage
5
DISCHARGE SPOIJT*
Standard Size 16" diameter x 18" long Has Double flap Protectors Secures with Nonsfip Slide fastenen No knot tying or untying required Will custcm-size to customer's specifications
LEHMAN 01215
61"DEVICE Allows operator to stand several feet away when dischsging product
EaSY to resecure and re-use
Ho Jaiot-tying or untying required
7 SIFT GUARD & MOISTURE BARRIER
Keeps fine mesh particles from migrating through needle holes and sesns
Inhibits moisture from penefrating at seam points
8
STATIC nmmcnv
DISSIPATOR
Allows for grounding during loading and discharge procedures
Terminal Point is easily attached and detached from ground wire
9
AIR SCREEN FILLING SPOUT
Traps airborne particles during boding
Snugs up to feed pipe with Non-Slip Slide Fastenen (pat. pending)
Lower Silde Fastener secures spout wtien loading is completed
10 FULL BOTTOM OPENING Fw products that tend to cake or bridge Opens to lull circumference of container
Other Options:
Breathable or non-bieathable fabric ELY. treated or Fli approved fdblic Potyeth,lene linen
Document Pockets Stenciling Silk Saeenlng
WALPOU, NC., P.O. Box 55, Mt. Holly, NJ 08060 S 609-261-5552
Bottom view, dosed
LEHMAN 01216
YOUR FORK LIFT OPERATOR'S
BET FRIEND
IS A WHOPPER!
a,M6V94nt&,t0tfrt2at.gfi"it,q1*,mU
The WHOPPER Semi-Bulk Container By Walpole, Incorporated
The finest in semi-bulk containers for the storage and transportation of dry flowable products, including: Chemicals Minerals . Grains . Fertilizers S Foodstuffs Pharmaceuticals Resins Plastics . Dyestuffs Clay
LEHMAN 01217
tjc Qw
13W
fla3flJftt3 CTNI
You... 1 significantly improve your labor force efficiency.
2 .sffminate the need to hanOi; sift and dispose of 50 lb. and 100-lb bags.
3....end the pre-assembly work - which is required with most flid and corrugated containers,
4....avoid wood pallet usage
S....dscharSe your product with no dust or &r contamination.
6....save storage space, because semi-buik containers ere totally collapsible.
7....cut costs, because semi-bulk containers are the least expensive means of packaging and transporting your product,
$....reduce your costj)er-unt use, because most semi-bulk containers can be used more than once.
9,,,,protect your product and insure lb safe storage and shipping, The tough hidusifial fabci used in semi-bu3k containers give better security than multi-wan paper bags, corrugateds and most other rigId containers.
I 0....do away with specthl handling equipment. Your forIdft does afi the work!
S
LEHMANO
Ic nas&H -
YOUR COMPANY ThUU1JJ) (kJ
WALPOLE WHOPPER
SWKAflN Cc.JITAINERS!
Our unique lifting Loop Caddies (Patent Pending) allow your fork lift driver to pick up and drop off a Whopper just as easily as he does a pallet (Most other semi-bulk containers require someone, In addition to the driver, to dress the lifting loops onto the blades.)
Whoppers can be stacked one on another with no deloneiatlon to the Loop Caddies or the webbing they support.
Whoppers are sewn with heavy Industrial twine, rather than tbrea4 for greater strength and no needle hole le*age.
All load and discharge spouts are secured with rope rather than webbing, for greater security and ease of handling.
slide fasteners are used to facilitate opening arid closing the Ioacflnddh4ge spouts. (Many other manufacturers require
that spouts be securWWi-hantknQbslth then ha to be
Both spouts on the Whopper have two, not one, protectia JThpsto insure agahst outside contamination of any soit.
The Loop Caddies and both spouts are standard on the Whopper. 14o ova charge.
Walpole Whoppers can be completely custom-sized to meet your specific requirements.
The dean, classic design of the Whopper allows It to remain relatively square after loading, for more efficient utilization of warehouse and transportation space.
No othersemi-buik container with comparable features sells for as little as the Walpoic WHOPPERI
GO WITH TNE WALPOLE WHOPPER!
The Walpale WHOPPER represents a significant advancement in the design of semi-bulk containers. It combines durability with design interity, economy with practicality.
Our Company's Principal has been a leader in the semibulk container industry since its inception in the United States.
He saw the excitjn new dimensions semi-bulk containers offered in packaging, storing and shippIri, and has now combined these with major new Inprovements in their function and performance.
The standaid Whopper, with one-cubic-meter capacity, Is rattd for lYi ninic tons (3,306 lb..), based on a safety factor of five-to-one.
Whopptn can be made to any size you rtcp4re, and can be produced to contahi safely up to 10,000 lbs.
Whoppers an available with either spout or duftie tops. They are also available with total bottom discharge openings for products that tend to cake or bridge.
Our objective and commitment is to supply you with a container that totally fits your needs, with delivery as promised, and at a price you will recognize as an outstanding value.
With our line of semibulk containers, you can package, store and ship your product quickly, economically and safely.
A unique feature of the Whopper's ioop Caddies (patent pending) is th&r curvature away from the container, allowing "nesting' of Whoppers without
deformaton to the Loop
Caddie3 themselves.
WALPOLE, INCORPORATED
Mount Holly Industrial Commons Post Office Box 55
Mount Holly, New Jersey 08060 (609) 261-5552
AND REMEMBER, IF YOUR FORKLIFT DRIVERS WERE DOING THE PURCHASING, WED BE SELLING YOU WHOPPERS P10W!
LEHMAN 01220
Walip ole, line.
,( Effective Jan. 1, 1986
SIZE CU.FT.
7.5 15 20 25
35* 40 45 50* 55 60
WALPOLE WHOPPER
PRICE LIST
Cd-2t -t 4#D-SJ
LOADED DIMENSIONS
1
1-9
23"diam.X31"high $18.50
34
x28 - "
2CSo
43"
X26'
21.25
44" " X29" "
22.00
44u u x35" "
22.75
QUANTITY PRICES
10-49
50-99 100-499
$16.50 $15.50
18 50 1750
$14.50 16 50
19.25
18.25
17.25
20.00
19.U0
18.00
20.75
19.75
18.75
44 x41" "
44" " X46
23.50 24.25
21.50 22 25
20.50 21 25
19.50 20 25
44" " X51" ' 44' " x57 N 44' " X63"
25.00
2575
26.50
23.00 23.75 24.50
22.00 22.75 23.50
21.00 21.75 22.50
44" " x68M "
27.25 25.25
24.25
23.25
500-i $13.50
15.50 16.25 17.00 17.75 18.50 19.25 20.00 20.75 21.50 22.25
Most commonly used sizes are shown with asterisks.
Whoppers can also be made to YOUR special size and design requirements. Terms are Net 30 days. Prices are FOB Mt. Holly, N.J.
(Please see reverse side for option information)
M24'- '4c4
ac
702t OJ,
Qap,rf3.s0sJ
-Zr
c'-r c3trrt, a/4-tt
nit 464- ,s, aiP.O. Box 55 Mt. JioHy, New Jersey 08060
,F%aSF&J
(609) 261-5552
t6
LEHMAN 01221
OPTION INFORMATION
NO CHARGE OPTIONS Conventional Lifting Loops Loading and/or Discharge Spouts Duffle Top Closures Ultra Violet treated and FDA ipproved fabric
ADDITIONAL CHARGE OPTIONS Stand-away Lifting Loops Remote Release Device Sift Guard & Moisture Barrier Seams Pull Bottom Opening Static Electricity Dissipator Air Filter Loading Spout Document Pockets "Stop Flo" Discharge Spout
OTHER OPTIONS Polyethylene Liners Stenciling Silk Screening
$ 2.00 1.00 .75
10.00 4.00 2.00 1.00 1.00
(See separate Option Chart 8upplied)
LEHMAN 01222
THE WHOPPER By Walpole, Inc.
"Your Flexible Bulk Container Specialist"
Static Electricity Dissipator
Walpole provides the Whop-per container that meets your precise plant requirements
Loading Spouts
. flexible bulk containers designed and produced
precisely to your requirements that s our spec!aIty
We have designed and produced more than 300 1 different type and size containers
,jft
I
This custom semce is in addition to the complete - range of standard stock sizes available to you
Let us know your special needs See for
ymouerseefffthhoewYqrui-c-kl-y--end affordably we-c-an
.4 -
I
.1
S
Duffle Top. Closure
Slide Fasteners
LEHMAN 01223
N.
V4PL9t
Air Screen Fill Spout
a.
VJbY CoflhlC
BUlK tohan'sgnificn1t
iproye
labOr
force effiCe1'
sId and sp
f 5011'
i00- workT'E1irY11nate
need bag5
and
with most rigi6 and
kred
nd
pre.a55t
ted coflt'
c0rt1
usage.
woOd paI
fr.Noid
Di5&a
9codud Ath
cOntamtnla
50rage
5pace.
Serni
dust 5uK
or air contau
Save
a re totauiy c the
cokt8P5 .jble bulk
Cut costS fl. me of
least expensW
produC
tran5P0 st.per.0 us
Raree&reuse speca
MOst sernth.k conta equ\Pert 'jour
dUng
oa\way' ,rl<ift does
thewo
Full Range of Sizes
Why Walpole Whopper
flexible Bulk Containers
Nonslip slide fasteners (pat. pending) facilitate opening and closing fill and discharge spouts. No knot tying, unt,ing required.
All spouts are secured with rope rather than webbing, for greater secuilty.
W9ioppers are sewn with heavy industtial twine, rather than thread for greater strength.
Spouts on the Whopper have two protective flaps to insure against contamination.
Our patented lifting ioop caddy option allows your forklift driver to transport a Whopper as easily as a pallet.
Conventional lifting loops or lifting sleeves also available.
Remote Release DSces Static Eiectticity Dissipators, Air Filter Loading Spouts are just a few of the very important, unique options we offer.
Bottoms of containers are not sewn on. They are an ingral part of the Whopper. it makes for stronger, safer handling.
ioppers are from I cu. ft to 100 cu. ft. capacities and all sizes in between.
No other semi-bulk containers with comparable qualities and features sell for as little as the Walpole WHOPPER
Quality ts push
-
IvalpoleWspirzrieicteeasnoadrncfdaelacltauunsr.egsIneytojuausrstacamofmpewpleanWmYihnwoupitlpel esrerwqouefifrcetao.nwydoeeullteiarmlmsmoinegdeiivatehtdeyYob.uest Inc. P.O. Box 55, Mt. Holly, NJ 08060 (609) 261.5552 LEHMAN 01224
77 V-
Yo/o1'c ,,9/,
.
* ITEM 203
ENT 6 To NM
RULES Nb' P-/co t
DEFINITION AND SPECIFICATIONS FOR PLASTIC 5.
CSI.IUFT SEMI-BULK BAG)
S.c. 1. ApflcatLon Whets 5g5 -mgftipie-w55 bags.' a 'paper bags' are provided lot In separats descilpticns of afldn
U outer shipping conletan, bags, m.etkag the reqernents of this n.h may ba used for *y commodities only. Dry commodities
arethoee which a.. not liqeid or Sdch do not costa any he. Uquld.
Sec. 2. Cegtatmcflen Bags say be cunstnacted 01 potyethylene. pofybutylene. pofypropyla., polyvinyl chloride. polyester or
a.saOpi, of stint, IUm. wave. a coaled fabric consinctica. of. thickness oral a cc ibinetlon of laminate, or lines or
deS.,, with body heal sealed, sews a adber.d I. insel NI. peitounanc. t.qulremints sqecif led within Settles S.
Sags must be equipped with etteched ropes a webbed epapsl. provide loops Ia use as sling ilitktg devlc.. lo adlisie
banding by mectiaScal eqeipses Ropes a straps used as e&igs must hens.., erpckcl. abs attached lo the1bag body.
Sags must be
.ecnd with coaled
coancted
wws IM or
0 spouts Ia
51St Mflfl$
wthfs.icchJiawrgilinpgropv.iwdeptossniftT-porpooafnddobwotttom
nd a Sacharging openliga must be
Containers may be goad ageIt ha Iiaoapofl.tloe only when they .,. S such condition thaI llifl will protect contents es
ef5dsetty.e twa Isa.,
Sega meeting the provision. S this item may be used sa shipping containers lot Leeamsru-Trsckloed (flU movement only
Sin tendered for ranspodation a pa5$.
ceSpeSeebin.ige3eaPsaswdfiltmohmsettahanocQd.eawrllhataherorni.enUssdeiendiga.wsagaIsttthoarcptliormosesduoulfctoptrbuoedcguqmc*toeaagtrabnae*tce0ad9paaalbllteooias
aI,. !fi!Qat stt weIght lo be CCiItsfld Inual be feel onto a .d cona'ele uSaGe.
provIding ajjSety factor tested W simulating a
Iced at tee Skins Ni. actual nJW app.'tlondd ad, loop used Ia Jilting pwposai wflflI1lMce. Far ezanpls. If the total nit
.ml* at coatarner Is equal 10 10W pounds and th. container Is outlilled with low loops lot VSIICII lifting purposes. each loop
must
be capable a liftIng
S end lifting by sea of
a weight a sco pouads. Testing may be accomplished by tilling tIcs container lb a
two oppoaleg loops ot y tilIng the container ,s a weight a toco pounds and tiling
wuighI by us.
aaaNp.0loWut
IITEM 430-A
COLLECT-ON DEUVEHY (COO) SHIPMENTS
UalnI ettierwlss provided Si camera' tariffs. cou.ct on delivery shipments (COO) wJ e accepted subject to the loltowing
provialuri. and cherget Sec. I. 9ipments Inhisl
be
lendered
on
unilon,,
Straight'
'Straight
DIP
a
LadhigShost
roan;
a
SfrslghV
hiP
of
lading
forms
a.
shawl n pages 20 ttvovgh 25 of Supplement 1. The Stlsrs COO' must be stamped, typed or wythsn
on
eli
sack
bills
of
lading
arid
shipping
adera
immediately
bet
ore
same
a
coneignet OR, 'COO' Si tad letters SI test one (fl kidi in height with thickness of stinks % inSt thick a QtfllSr musl be
stamped
subject to
a prinlad auo.s the ace a aS bills of Jading sad shipping orders. Only
change dependent upon time or condItions a paymeat. The name and
one COO amount may sIres, and p051 offic,
abdedsrheosws naacnodnmsiagynonrotanbde
coesgnee 'susl be shown en bit space provided lot ISa purpoas
a
or
lading in the
alonwd eshr ilpepftinhganorddcero.rOnesrSStrsapigahcteSpilrtosvciidLedadliontg'Sdheoscdt4F%orma
there must be shown In articles. .peclaJ sacks
SIte sad
eaceptiesa,' the Meowing Sc.nSon
-
Collect on Delivery, $
and remit 1c
Street
e ShippeD
Stale
Consignee 0
t
Sec. 2. (edt package must be plainly marked, labeled, a tagged by consigner ah.....,g letters COO, ad the name and
sd&'sae a assignor sad cenaignee is accordance with Item 550 of the claasIl'scat Ion.
Sec. 3, COD peckagas w* nut be accepted on the same WI ii ladleg with packages other thea COO and only packages
nynd by ne COO WI may be tendered as one bis of lemns
aSmece.
4.I bC
conalgsa deeWes ID let'watd S lading sad the shipping order
invoice a collectio, papers, they mist must slice the Meowing Wormatlost
be
securely
attached
io
the
ehipping
ada
copy
'4tfae Sad flgg (or (svoiccQ to aaqno.v sipnsnt to dSiaete.'
Sec. 2. COO ehiproents wd nut be accepted or receipted lot Mien -biKed to one rum a peraoe, with kiitmdlons to collect
charges from snita 1km a person.
-
asec. S. COO shipments wil nut be accepted lot transptrtaUoe subject lo Inspect Ion or trIel'by consignee. or when beating
h'iefrvctlon ID make partial dsli'sy, Canter. are reeponale to deliver' the ehlp.namd in accaSnce will the bZ of lading
Contract I. In, any ressa .*ce pressntatloe In, detwemy. C.O.D. paymnt I. refused by the consignee. centers etc tesponeft4
tot the disposition of the shipment only In accordance wilt She bid a Siding contract and larilt provisions as applicable. Carrier.
ere act responsible. ha suds cfraamateaces, to seek or reisg the CO.O. amount lo Ifle consignor ot Cent Of goodt
Sec. 7. Mto*icaling beverages may be handled poii* S deetkistlon I. located. (Sn Section 35S
CaOTOitloen1ly50u5ndlbesr
the provisions provided by Stats UStsd States Code Annotated,)
Laws
of
the
Stale
IS
witch
the
Sec t The aino,id of COO bila lot COO ahipmnaita nuet ha ccaected al the lime mmdi shipments ate ddvered to the
Sun. S. Only the rotlowing torn's a payment .45 be accepted In payment et COO amounts: (I) cash. 1*10 5 masimum Of
S25&00 (S haiti csshlera theck (3) bank certffied theck (4) monsy ordec a (5) personal check of the consignee when SO med is ring a by endorsement on the biN of ledlng and shipping order by Ihe conaignor. hit checks and money ordera is med. payeble to Ni. coneigna. The camylawil accept checks and money crIes asp as the agent at the consigner and
LEHMAN 01225
a
iaUary 22, igas
IL H. Paciden Senii-flulk Uriloadinq or Cosmetic Taics
Two basic systems are proposed for unloading cosmetic tacs. Sketches arc attached to illustrate each system. The first system is a low cost transfer system that would be used by customers with their own wi ght conLrol feeding or c4ho use our talcs in one ton increments. The alternative system nllows weight control feeding for partial ton usage.
The weight control option utilizes a sterile tote bin to hold the product for feeding1 The tote bin permits the User to store talc between their batch operations and maintain its sterility. The proposed tote bin feeding system
is manually operated. Rn automatic weight cutoff controller could be added to the sca1 for about $1,600. More advanced loss in 'iseight feeders are available for metering our talcs at a cost of about $20,000. The flexible screws can be ohtai ned in lengths up to 40 feet. The conveyor length can be adjusted down vu th a hacksaw. Every install a hion will rcqui ro
some adjus bruents in the proposed design
I am available to provide any additioiial information that you may need for
spcific installations.
1l_( 7f/<t-
C. Wh Nichols CWNtjsf
E. P. Tiritas
'.1
LEHMAN 01226
semibulk unloading
into tote binis a
separate Operation
CYPRUS
existinG dust collection
------ tote bin
- - rdrive motor
electronic weigh scale
SEM1BULKUNLOADjNG STATION
tWEIGHTICOItrROL OPTION )
existing bag dump station
'4o-r4.t
,
it-
C
CYPRUS
existing dust
Conveyor
lube with ss Screw
A.
3
U)
5 Dpper
9
existing bag dump $tatio
SEMI-BULK UNLOADiNG JATION
cdrive motor
SEMkBULK UNLOADING SYSTEM PRiCING
Basic Unit Opfions
36 $5 hopper 10' long conveyor tube S tip drive
appx 150 cu ft/hr moLor starter not included
$3, 125
hopper, vibrator masL sunport for driva high level switch for discharge hopper reversing motor starker variable speed controi
$ 400
275
250
weight control deduct tram basIc OO scale tote bin
high roach forklift
a(Japter
(375) 2500
1350 1000
475
LEHMAN 01229
flonr Iridtishis, Inc.
1951 Induslriat Highway P.O. Box 0196 Macni,. Uoorgia 31297 (912) 7819010 Telex 804505
January 8, 1986
Cyprus Inclustritil Minerals Co. 615 Metuchen Road South Plainfield, N.J. 07080
Attention: Mr. K. Lehman
Dear Keith,
ilere are the details which you nqested covering the specifications on all materials used in the anufacture of Nulox bags, I have also
provided a cops' N.E.C. test certificate number 3882 which shows the
container has a safe working load factor of 8.4 to 1. This rating is well above the accjtednationl standard of5 to 1.
I trust this information is what you are seeking. Should you need anything else pieae let me know. I look forward to handling your future hulk bag requirements.
Sincerely,
7 rztc
W. R. }lodgins Sales Na.n.ager
Enclosures:
WRtl/lb
A Low & Bonar company Manufacturers of Mulox Intermediate Bulk Containers.
LEHMAN 01230
Mr. IC. Lehman
jp.nua77. 8, .986
Page No. 2
WJLOX SERIES 3300
Bag CapacityBag Dimensions-
45 cubic feet, square configuration 35" X 35" X 5211 high. These are unfilled measurements.
Body Fabric-
8 oz/sq.yd. woven polypropylene with 8 polyester reinforcing bands woven into the fabric for added tensile strength. The material is IJ.V. stabiljzed.
TensileBurstColor-
BS 2576 388 ) 470 ASTN D-751 600 Blue
Base Fabric-
8 oz/sq.yd woven polypropylene which is IJ.V. stabilized.
TensileBurstColor-
ASm D-1682
ASTbI D-751 Blue
400 X 400 750
Bottom DischargeSpout- Same specification as the hase fabric.
Top and Fill Spout-
35 ozs./sq. yd woven polpropylene coated on the inner surface with 1,5 mils of poly-. propylene.
TensileBurstColor-
ASTM D-.1682 100 X 90 ASTM D-751 225 White
Lift Loops-
Four independent loop8 manufactured from 2" wide polyester webbing having a minimum tensile strength of 5000 pounds. These loops are affixed to the reinforcing band area of the body.
Sewn Seams-
Side seams as well as seams around the top and bottom of the container are sewn with polyEster thread having an average tensile strength of 60 pounds.
LEHMAN 01231
fl1 - iln..0 Ui
Mn.! No: 27;: 83
TRADE & DEPARTMENT OVINDUSTRY
NATiONAL ENGINEERING LABORATORY East Kilbride, Gtasgow
JRnL$ 3300 ?sr Its
Certificaic of Test
Certificate No 3382
Dale of Test
Tester's Name
o/i 1/83
I) S Thomson
Component
FIEC
Icsted
Including
makers or other
M1F929
serial or
125-A
atype numen
3DrE: Serial
ITtX.09122956
xs
taaner riade
y nar Thdust-ries, Inc., Macon,
corrected oertifictes r&juested
TestS on bthsI( of ?4ulox IBC plc
Maker ?4ulox lEe plo, 14 Aylrner Parade, Lone
N2OPF
Constructionil details of
Component
89 x '150 cm flexible intermediate bulk container of woven polymer lifted on four webbing loops sewn to interwoven reinforcing bands.
Type or
Ten
Test conqnloni
Repeat loading followed by:
Ten6ile to destruction - pertontance test to BS 6382 Part I : Appenc3Sx
Top restraint - 30 cycles of loodin to 2 x 6.w.l.
Test mschlne used
4oc 101 A frame
Test No visible damage noted after 30 c,rc1es of loading from 7.0 to 19.1i5 kN (2000 c
results
/On 31st cycle to destruction at 82Jji kN (81405 kgf) side panel warp tapes porte
below loop attachment. -
/S33,pmzt'c7
Conclusions md
recommendsclons If any
LaW 4)e'oMr air 12c5/js
5.42t.vt,'as,wzoa..rg..9vv /
For Dlrecior Nailonal Engineering Liborsiory.
flesb.w eoaponni wsi mud mug thi epp.i,iu.i.rid 'lw) rn..ki ski aedliloni SMA II K nnIIied thai iM perkrmauut id lilt t*,,
0*II tit sa then.
LEHMAN 01232
BULK LIFI
INTERNATIONAL INCORPORATED
455 Maple Avenue Cerpentersville, IL 601 1 0
31 2/426-6059 Telex282565
Jan. 3, 1986
Mr. Keith Lehman Cyprus Industrial Minerals 65]. Metuchen Rd. So. Plainfield, New Jersey 07080 Dear Mr. Lehman:
Pursuant to our conversation, I am attaching data pertaining to our bulk bags.
I hope this is what your customer requested. If I can be of any
further assistance, please do not hesitate to contact me.
Sincerely,
.11L7 LaY
Harry Wtlke BULK LIFT INTERNATIONAL, INC. Regional Sales Manager
11W: lg
enc.
LEHMAN 01233
BULK LIFIti
INTERNATIONAL INCORPORATED
455 Maple Avenue
312C/4ar2p8e-n6te0r5sv9illTe,eIlLex60218120565
IlL 2000-2 RAG SPECIFICATIONS
FABRIC
6.25 02 per square yard
CONSTRUCTION 12 X 11. capes per square inch
TENSILE
27511 per square inch. IN protected for 1200 hours retaining 7O7 of original strength (fabric will steadily weaken after 1200 hours).
Loops
4 X 5000# X 2" wide nylon wQbbing
SAFETY BAWD 1 X 2500# X 1" wide nylon or polyester webbing
ThREAD
207 nylon stabilized - 35)/ breaking strength
TW L N t
No. 12 polyester, glazed - 6511 breaking strength
BOX BAG CONSTRUCTION One body and two sides. Bottom edge of sides
hemmed 1". All edges Lo be folded iii 34" and chain sticched.
OUTLET
10 - 14" in diameter to be made out of lightweighc unco8ud abri.
INL.ET SKIRT
As above
224011
SAFETY FACTOR 5 to 1 maximum
COATING
OptionaL (pol-ypropyiQno)
This bag must not be subjected Co drop I:esI:s when fully loadtd i.e., 2240 lbs.
LEHMAN 01234
Mile Nu; RITE 01
Scrist No: 2U1 ;U1
OEI'AEiMItNT OF INDUSTIZY
NATIONAL ENGINEERiNG LAHORATORY Lust Kiflridu, Ctasgow
Certificate or Test
Crsiiiicult Nu 2771
l)uIi of Tisl
I C.'4CJ-'
N.iinc
19 January 1982 D S 'j!haujQ
p
CoinponcnL
including inakcr's
or othtr serial or
type numbers
FIBO BIN 104
Teat No 3
I c.',u4 ci; hchul( ul
raauao 1130 Ltd
Mukcr Bulk Lift Inteniationul Inc (ISA
t uii',Lz uu.lionuj
LI
C (HI k )III C Ifl
x 112 oix flexible intarnediate bu).k container oI woven polyuier lifted on 4 webbing loops sewn to top o2 double thick comor aeani. 3 ounce Amoco fabric,
Isp
I)' Wenziiie La deetntction
Specification
viiditams La testre.iut
periouuance teat to Appendix 'A' UnIt 133
'itmE
lilBellifle
used
:
400 kN A Irwne
kM
i csutt s
p
arj tapee below 3.00p attacizzont ax'ted at a force of 70,79 k (7220 kgf)
15,920 pounds -- 5:1 safety fiiecov +
'thU eteuuiitiuJaLiuui
rI sillY
LEHMAN 01235
Lo,.ptura
.1-
4)?flS..
a.Lsftftet cq . i/nc
.4TThCMOIEAJ1
Fnpty diameter - 42 inches - approximate Eupry height - 42 inches - approximately
Eapty weigfrtC - 7 pcmls - average
Filled diameter - 44 inches Filled height - 44 inches Filled weight - 2350 pounds
I.
.atjn1ttnR tcuc a
I" LErrG
Lt'CCl )4C4
Wet
$oLb&
.,..
nil.--
nut
CJI wtna.crr.ct
V.1)4 )411-OU ':.at.a(4) -
4LFTwTEwRULr'1)aF/tAjC.rTcUoR'E\
IIkJFO rritotA
CO'44c'J I cflC" C.ntAP - -
in_o1+1CflAi,1e-.CC'rTOt-i AeIt -
tA' L.O4S1 171'C 'cZtt.' -coJr
C "F'. V'.41
Ttc
2.o5Rltt jl.(St IADt
thQ c,ctcded dit.c1..(5e
.,4tMJ b.Io
syo.J.
2Ieaw3ecC
BULK BAG SPECIFICATIONS CYPRUS INDUSTRIAL MINERALS COMPANY
1. Baq: See Attachment No. 1
Material:
5 ounce coated polypropylene
Color:
Supplier:
Amoco Fabric Company
ci. Capacity:
38 cubic feet, 2,350 pounds
Diameter4 Emjty:
ApproHmately 42 inches
Diameter, Filled: Hetght, Empy:
44 inches Approximately 42 inches
Heiqht, Filled:
44 inches
f. Weight, Empty:
7 pounds average
j. Weight, Filled: It. Seams:
2,350 pounds
Double fabric thickness and lock stitched for maximum strength
1. Top Lip:
Must be a double seam with a minimum 1 inch wide strap attached for top of bag seam strength to attach lifting straps to for stabllfzation during transit
m. Fabric Cuts:
Must be heat cut to prevent unraveling
2. Lifting Straps: See Attachment No. 1
Number per Bag:
Four (4)
Color:
White
Material:
(Automobile seat belt) or equivalent material having sufficient strength to carry loaded bag wtth a safe margin
Liftinq Loop:
r4ust extend 22 inches above top horizontal seam for easy center point lifting
LEHMAN 01237
/
/
3. Duffle Top: See Attachment No. 1.
Material:
3 ounce coated (.15 mil) woven polypropylene
Color:
Translucent
Texture:
Soft
Diameter:
Approximately 42 inches
Heiqht:
32inches
--
Tie Strap:
60 inches long, midpoint of tie strap is attached 8 inches below top edge of duff le top
4. Discharge Spout: See Attachment No. 1
Material:
3 ounce coated (.15 mil) woven polyprOpylene
Color:
Translucent
Texture:
Soft
Diameter:
18 inches
Lenqth:
24 inches
Tie Strap:
Midpoint of strap must be securely attached to discharge spout. NOTE: loose tie strap must not extend below the extended discharge spout when untied. Tie strap must be bow tied for easy untieing.
5. Bottom Seal: See Attachment No. 1
Material:
5 ounce coated polypropylene
Color:
Grey
Tie Strap:
Midpoint of tie strap must be securely attached to bottom seal and tied in bow. NOTE: Loose tie strap must not extend below the extended discharge spout.
-2-.
LEHMAN 01238
6. Baq Printinq: See Attachment No. 2
a. Ink Color: TEXT
Black
LETTER SIZE
CYPRUS
3 inch letters in center of bag
COMPACTED MISTRON VAPOR 2 inch letters
NET WEIGHT 2,350 POUNDS 2 inch letters
ENGLEW000, CO 80112 PRODUCT OF USA LOT 1
2 inch letters 1 inch letters 1 inch letters
7. rnstructrons Sheets: See Attachment No. 2
Material:
lynec
Color: Dimensions:
White 7 x 8 inches
Ink Color:
Red and Black
Number of Sheets:
Two Sheets, (1. Handling Instructions and 2. Storage Instructions)
Placement of Sheets: Instructions sheets are stttched to the top lip of bag.
8. General:
All excess material from stitching and fabrics must be removed from bag. All staples used in fabrication must be removed from bag and straps.
9. Packing and Shipping Instructions
One hundred (100) empty bags wrapped in plastic sheet and secured by ctcef strapping per pallet.
Carrier and routing to be provided by Cyprus Industrial Minerals Company.
Destination
Cyprus Industrial Minerals Company Willow Creek Highway Three Forks, Montana 59752
-3-
LEHMAN 01239
Bonar Industries, Inc.
Bonar ladustriss, Inc
795! Induslrial Highway P.O. Box 10196 Macon, Gewgia 31297
(912) 7B49040 Telex 80-4505
flSThE
VtQX sncAno?E
APPRcnWIE
VOLtJMEThIC
cpkPpcIn
APPRTE FIlLED DThE2SIct4S
VOLIJMEIPIC
aPAa'Iy
Ff1 Ft
DB4EISIc(4S
ODDE
CUBIC
}tt7l
DIPN. BY H.
CUBIC wnm BY ZaCIII
GtE BY H.
S15 15 S20 20
S25 25 S30 30
S35 35
S40 40 S45 45 S50 50 S55 55 S60 60 S65 65
44x18
44x23 44x29 44x34
44x40 44x46 44x52
44x57 44x63 44x69 44x74
R30 30 44x52x28 R35 35 44x52x32 R40 40 44x52x36 R45 45 44x52x40 R50 50 44x52x45 R55 55 44x52x50
R60 60 44x52x54 R65 65 44x52x59 R70 70 44x52x63 R75 75 44x52x68 R80 80 44x52x73
R85 85 44x52x78
Base D1nensiaa .35"xSS" 44" DianEter
Base Dircensicri 35"x45" 49"Diarceter
SThNDARD SYF DIMENSIc*9 - 'lOP flLLFR CR fl'1fl4 DISGW
Dianeter by lenqth
12'x].8" 14"xlB'
18"x24"
flqcIrE: Custa sizes are available at your request. 100% polyprcpylaie. Has a inininut taw lie strength of 300 lbs.
per square- inch in both dfrecticris. Material Viht is 6.5 an.
per square yard.
cxg',.p]N REENBCRCThE:
1.5 Nil polyproflrlene a1 ixiside of MUWX, If desired. Nylon ord woven in place to provide an a&3iticnal 2500 The, of
teS lie streigth.
U .v. sI?BILrW:
70% stragth retentiai after 1200 tcurs of direct expasure.
(FsDnw. nsi ME?I!W EThNLBD FE. 191 MEYIIW 5304)
A Low & Bonn company Manufacturers of Mulox Intermediate Bulk Containers.
LEHMAN 01240
Bonar Industries, Inc.
July 30. 1982
Sonar Industries. Inc.
7951 Industrial Highway P.O. Box 10196 Macon, Georgia 31297 (912) 7849040 Telex 80-4505
AirasS
PAT APPLI1TIai NLRIB - U.S.A. 1S64850
MATERIAL: RflNFCRCThX BANLS:
B?SE FACC 100% PDLYPROPYIfl4E
100% NYWN TIRE fl
IN PlACE It WO'TIDE AN
AIDITICNAL 2500 LBS 'IThSUE Pff RflNFCRCnC BAND
IN ECCFZS 10 D{kT OF ThE
MkTE2ThL ITSELF.
WEAVE:
Sr.1RD
0)WT:
TflSflE:
TEAR:
W.RP - 18 ES X 1150 DEMER
WEPT - 13 fl'rs x 2000 DJI 300 L /1K. ETh DThDJI'IQN (i*eE APPUBr F) 60 LaS ETmH DmEcrIa4
BURST:
600 LaS
CtAflt33:
(V&E APPLICABLE) 1.5 NIL POLYPYLE
U.V, STABILITY:
70% S'IRaQIH REr3CV
tUPE.
1200 HCXIRS OF DIRr
G9CCAL RESISThtCE:
DT 10 P4T CE4IcM.S. GW( WITH BCWIR PA3CN3I
Lit. REPRESENThTIVE W ANY APPLICTIn IN OJTI0N.
TRIPflA1URE REStS'ThC: OP!]ATIN3 TE71PZWIUR 50F 10 200F (-46C 'it 9 3C)
* t.tlox is the registered U.S.A. Tradeinrk of Bcnar Industries. Inc. .Macart. Ca.
A Low & Bonar company Manufacturers of Mulox Intermediate Bulk Containers.
LEHMAN 01241
BENEDICT-MILLER1INC,
1KUsToM KUT" - SAW CUT ALLOY, CARBON TOOL STEEL FLATS.
MARIN AVE. AND ORIENT WAY P.O. BOX 912 / LVNDI4URST. N.J. 07071
NEWJERSEY (201)43B-3000 / 823-6400
NY, 212) 564-5206
YOUR SERVICE CENTER FOR STEEL AND HEAT TREATING
ggg
FOUNDEC 1940
LEHMAN 01242
-r
LEHMAN 01243
FAITOUTE STEEL COMPANY, INC.
182 FRELINGIIUVSEN AVE. NEWARK, N.J. 07114
Hot Rolled Bars
Cold Finished Bars
Bar Shapes
Structural Shapes
Carbon & Code Plates Diamond Plates Carbon Sheets Expanded Metals
Drill Rods
Flat Ground Stock Alloys Complete Processing Facilities
Flexangle
Newark, N.J. (201) 242-1000 New york and Pennsylvania 1-800-524-1203
LEHMAN 01244
FAITOUTE STEEL COMPANY, INC.
1b2 FRELINGHUYSEN AVE NEWARK. N.J. 07114
Hot Rolled Bars Cold F4iished ears Bar Shapes Structura) Shapes
Carbon & Code Plates
Diamond Plates
Carbon Sheets
Expanded Metals
Drill 9ods Flat Ground Stock Alloys Flexangle
tomplele Processing Faculties
Newark, N.J. (201) 2421000 New York and Pennsylvania 1-800.524.1203
LEHMAN 01245
BENEDICT-MILLER, INC.
"KUSTOM K UT" - SAW CUT ALLOY,
CARBON, TOOL STEEL, FLATS.
MAA%N AVE. AND ORIENT WAY P.O BOX 9 2/ LYNDIIURST, N.J. 07071
NEWJERSEY (201) 438-3000 / 6236400
N.Y. (212) 5645206
I FOUNDED 1940
YOUR SERVICE CENTER FOR STEEL AND HEAT TREATING
LEHMAN 01246
t,t
LEHMAN 01247
The
ALL FtOW
Bulk Transportation System
LEHMAN 01248
The All FloW Bulk Transportation System:
After three years of research, development and testing, the revolutionary All-Flow Bulk Handling and Storage System - proven effective in numerous industrial applications - is now being adapted for a multitude of transportation modes - including truck, rail, barge or shipboard.
The All-FloW Bulk Transportation System, when installed in a conventional dry van, gives it the capability to handle both dry bulk and piece good cargoes, or both simultaneously.
The patented AlI-FloC System features an inflatable membrane, supported by a frame, engineered to act as a retractab'e storage unit. When there is a demand for pro-
duct discharge, the membrane inflates under very low pressure, pushing the product past its angle of repose, gently pushing and rolling it to the discharge opening. The AllFlow System is controlled through a single self-contained panel. The only required utilities are 1 5V single phase, 60 Hertz. DC power optional.
Now, the All-FIow Bulk Transportation System extends the many advantages and ease of operation of the basic storage and handling system to meetthe needs of bulk goods transporters. Already in use, the transportation system, easily installed, gives you unheard of flexibility in hauling bufl< cargo.
1. When not in use, the system, which adds approximately 1500 pounds n
weight to the trailer, occupies Iessthan 8 inches of thetrailer ceiling.
S
I 3. Afterconvertingthe trailer from conventional to bulk configuration, theAll-
Flow' storage units are top-
loaded.
-'
2. The AIl-FIow'Bulk
Transportation System is automatically lowered from the ceiling in an operation usually requiring less than 15 minutes. (front unit shown.)
Ii'
4
-
t
& Weathertight floor module is opened and discharge spout is extended for hookup with conveyor.
-7
rn(Thfl
1- ALL-FLOW'SYSTEM filled with product.
rn
2. During initial product discharge,
a rat-hole forms creating a potential interrupflon in product flow.
3. Inflation of the membrane results in the collapse of the rathole and continued product flow.
The AII-FIowSystc
LEHMAN 01249
For many companies, delivering piecegoods on a palletized load usually means an expensive empty return trip. If only a carrier were able to return with a load of raw materials, transportation costs could effectively be cut in half.
Now, there's a practical, economically sound solution to this age-old dilemma - the All Flow? Bulk Transportation System.
ihe system is as simple to install as it is to use. Once installed, you can change yourconventionally.configured van trailer to a bulk configuration in about 15 minutes.
And, with 4 All Flost bulk storage units, you can haul up to 4 different materials. Or, use only two storage units, and combine a bulk and piece goods load - unprecedented versatility!
ADVANTAGES OF THE ALL-FLOW' BULK TRANSPORTATION SYSTEM:
Provides capability to handle both bulk and piece good cargoes with the same trailer- even simultaneously.
Increases backhaffl potential, and allows one trailerto handle up to four different bulk cargoes.
Convertsfrom bulk mode to pecegood mode, and back again, quickly and easily, using only one person, and iseasily cleaned and maintained.
Standard system weighs approximately 1500 pounds, and is specially engineered fortoughness and durability. (Lightweight systems available.)
Utiizes approximately 6" of the ceiling area of a van trailer.
Installs in both new and used conventional van trailers, and can be removed and reinstalled in another van trailer.
Provides storage space for exchange patlets when bulk configuration is in use. (System occupies approximately 2/3 of avaIable Space.)
Handles almost all dry bulk materials, inciuding polyesterffake, poultry rneai cake mix, dextrose, salt, plasLics, etc.
Discharge rate is governed by the capacity of your pneu matic or mechanical conveyor; discharge hookup is easily nierfaced with standard pneumatic and mechanical conveying equipment.
Unloading process does not add heat or moisture to the bulk material as in standard pressurized bulk tankers.
Provides greatercontrol over incoming bulk materials.
Trailer itself can be used as a portab'e bulk storage supp'y.
Factory or on-site installation available.
TYPICAL VEHICLE APPLICATION
FINISHED PRODUCT ENROUTE
RAW PRODUCE
EN ROUTE
a
ThcL
4. Membrane inflates as required, continually rolling and lifting product towards the discharge opening.
5. Product is conipletely discharged, membrane will
now automatically deflate.
n: How it works
rn k
6. ALL-FLOW SYSTEM ready to be collapsed and retracted back to the ceiling position.
LEHMAN 01250
ALL-FLOW,
The All-FloW Bulk Transportation System provides the ultimate in flexibility to shippers who must transport bulk and piece good cargoes. You can see that the system is easily operated, and that it will soon pay for itself in eliminated empty backhauls alone. If you are making even one empty backhaul of 500 miles or more every other week, you can't afford to be without the All- FIow Bulk Transportation System.
To fully appreciate the uniqueness of the system, we urge you to spend a day at our fullscale test and demonstration facility. You'll be amazed at the utility and effectiveness of the AllFloW Bulk Transportation System. A videotape demonstration is also available.
All-Flow Inc/s full-scale test facility, located in suburban Buffalo, New York, is available (or your inspection.
/
COLEMANJ.auI.nnit. Mc.
52$ CHANCELLOR AVE
- - SIRVINCTON, N.J. 07111 TEL 201-375-6000
All-Flow nc., 1984. patents pending
LEHMAN 01251
CT j7.
Qi.
5
icr cZ
7C _s
2-?'
Ct:/' tcL-
j4o4"
J,4-?5
/,,
.;e alc..
/r
TOP
jo
ei;r5
fl/3-
- pe..'S Y
f
LEHMAN 01252
[RiBULK
INTERNATIONAL INCORPORATE!)
:455 MaSs Av.nua C.ip.mnsvIlle, II. 60110
3121428-8069
T.Ion 282-GaG
c-.';-'!.r
INVOICE
5 4926
INVOICE DATE 5flt184
S.
-P.O. NUMEER SOLD -TO
45199
SHIP VIA
McLeat trucking
Cyprus Industrial Mtnerals
651 Metuchen Rd. So. Plainficid, New Jersey 07080
Ar.cn; Keith Leh,tan
IL..
SHIP DATE 5/ I 84
SHIP TO
8/L NUMBER L 03'95
I
TERMS: NET 30 DAYS UNLESS OTHERWISE SPECIFIED. -
QUANTITY
DESCRIPTION
PRiCE
TOTAL AMOUNT
42
Sulk Lift semi-bulk containers (coated)
$22.35 ea.
$938.70
StyLe BL-2000, Size 35 x 35 X 76
Freight chs.
61.50
- $1,000.20
SELLER REPRESENTS THAT WITH AESPECT TO THE PRODUCTION OF THE ARTICLE Si THE PERFORMANCES OF THE
SERVICES COVEREO BY iNS INVOICE. IT HAS FULLY COMPLIED WITH SECTION 12(4) OF THE FAIR LADOR STAND-
ARI) ACT OF 1938. AS AMENDED.
.
PAY LAST AMOUNT
--C
1
Th
75, 1-z
LEHMAN 01254
N
'/7 - 50C)
/830
9./ 3CTc
qi
// / ,1o
U if
A'.
I
tTS
LEHMAN 01255
4' A1csI-1-v-
tV//ftc
-
;hk rJ'
1'
rWxS'74
t0 d
t
I'
,t-..,
1'7'/'
r'-J' .v u- SA (,. -
t-
'
FQItK.
4wat.pb
LEHMAN 01256
LEHMAN 01257
BULK LIFIb
INTERNATIONAL INCORPORATED
455 Maple Ave.
Carpentersville. II 60110 Telex: 282-565
312) 4286059
April 16, 1984
J. P. Stevens Co. Patrick Plant Highway 5E Stuart, Va. 24171
Attn: Mr. Durand Hines
Dear Hr. Hines:
Pursuant to our recent discussion, I am enclosing information pertaining to the rope lock which would be available to be attached to the outlet spout on the bag that you are using. I am also sending a copy to Cyprus Industrial Hinerals so that they are aware of your desires.
If we can be of any further assistance to you, please do not hesitate to contact me.
Since rely,
/c the
Harry WjIlke BULK LIFT INTERNATIONAL INC. Regional Sales Manager
11w: 1 g
enc.
'-SI V1
t!
JLrc -
cq. sit-c
gAG IMXS '
,9aIE p,q,rcwe$ 94/A/T/& G
951.io2PiOtX' .-
-ii
V
LEHMAN 01258
UShk PR I ci: Ill?!
The gj1J Ropelock offers:
RUGGED DEPENDABILITY .heat resistant .cheinical resistant .able to withstand the extreme pressures of extractors and hydraxtors
ASSURANCE ."sure-bite" lock on rope holds fast - - no slipping self-locking -- doesn't let go until the ring is pulled
EASY AND EFFICIENT HANDLING .easy to thread .rope releases quickly by pulling On ring
LOW COST
.minimal investment for long-life product
The PBE ROPELOCK is designed for #6 rope.
PRODUCT NUMBER
8oia
8072
DESCRIPTION
Heavy Duty Yellow Ce2.con P2astic for Use with 116 Rope
)Icaty Dnty Rope (i000 Foot Spoofl
PRICE $1.50
l25.6O
Also available from Principle Business Enterprises is a high quality #6 rope -- ideal for use ith the R-1 Ropelock. Minimum Order: 1000 ft. spool
Distributed by:
A Profuci ci PRINCIPLE BUSINESS ENTERPRISES, INC.
Pt.. I.E. Isdusbisi Psfl.Ounbfldg.. Ohio 43414.41D-352.1551
',rrrTiJ :'fl,
12CH0212/6O
LEHMAN 01259
Bonar Industries, Inc.
Nay 6, 1985
Bonar Industries. Inc
7951 industrial Highway P.O. Box 10196 Macon, Georgia 31297
(912) 7849O4O Telex 80-4505 Outside Georgia 1.BOO-841-4982
Cyprus Industrial Minerals Company Talc Division 651 Metuchen Rd. South Plainfield, NJ 07080
Attention: Mr. Keith B. Lehman
Dear Mr. Lehman:
Thank you for your phone call of Friday 3rd. and for the trial order you placed with us.
The price of the Mulox bags will be $23.60 with the stand-up straps and $21.60 each for the 15 bags without the stand-up straps. I have Included a 9"x6" clear pocket that will be attached to the top seam, and we will stencil "CYPRUS" in 4 inch letters on all 4 sides in white ink.
If this blue material tends to sift too much for you, please let me know and we will arrange to have material made and coated for you. We do know that the coated fabric is satisfactory as your Three Forks operations have used this type of bags for many years.
As promised, enclosed is a copy of the new label Three Forks will be using on their bags. If you can utilize the same label it will help us with our order quantities. The drawing of the fork lift truck attachment will help you with your handling of the bags. If you want one made up to try, please let me know and I will gladly arrange for one to be made.
After we rang off I thought of a piece of equipment that is available from Europe that deaerates cement, and considered it may be of interest to you provided it will work with talc. It is the Falkenburg Horizontal/vertical Screw Deaerating filling system. Apparantly it deaerates cement at the rate of 2 metric tonnes per minute, but the cost is quite high at about $25,000 per unit. You already have the fill/weigh station and the deaerator would work in line with your station. I believe our machinery division has a V.C.R. tape showing
A Low & Bonar company Manufacturers of Mulox Intermediate Bulk Containers.
LEHMAN 01260
Page 2 May 6, 1985 Cyprus Industrial Minerals Company the unit in use and I can try to obtain this for you if it is of any interest. I hope the details passed onto you are of interest and helpful to you. Please call if we can be of any further help. Sincerely yours, TBn&LcJ Bruce Cuthbertson President and General Manager Enclosures
BC/j e
LEHMAN 01261
BULK LIF1b
INTERNATIONAL INCORPORATED
455 Maple Avenue Carperitersville, IL 601 1 0
312/428-6059 Telex 282565
April 16, 1985
Mr. Carl Nichols Amoco Minerals Co. RE: Cyprus Thompson Creek 7000 S. Yosemite St. P.O. Box 3299 Englewood, Co. 80155 Dear Carl:
Attached is the confirmation of the quotation on the various bags we discussed today. Bruce Vernon is on vacation and asked that I get these out to you right away.
You mentioned getting some small trial orders out to the various plants so they could familiarize themselves with the bag. I think this is an excellent idea and we would be happy to send these out as soon as you give us the go ahead.
Please let me know if you have any questions Carl. Thank you for giving us this opportunity.
(J1tXJJZVL1
Jokph L. c'enburg4r ViUe Presid* - 5aJes
JLO:lg enc. cc: B. Vernon
B. Hopkins H. Wilke
LEHMAN 01262
Customer Attention
BULK LIF
INTERNATIONAL INCORPORATED
455 Maple Avenue Carpentersvills, IL 601 1 0 31 2/428-6059 Telex 282565
QUOTATION
Amoco Minerals Co. Re: Cyprus Thompson Creek 7000 5. Yosemite St. P.O. Box 3299 Englewood, Co. 80155
Date April 16, 1985
Carl Nichols
Container Capacity Container Size Container Features
45 Cu. Ft.,
55 Cu. Ft.,
sr 4df' 3CxhX511
65 Cu. Ft.
45 Cu. Ft. -- 35" X35" X 51"
55 Cu. Ft. -- 35" X 35" X 61" bStu. Ft. -- 35" X 35" X71"
(7
() 7/ 5
flit/If
'
70
Sc 7P
BL-2000, bags manufactured from 6.25 oz. white woven polypropylene
BL-3000, bags manufactured from 8 oz white woven polypropylene
Includes: four lifting loops, one safety band, one 14" X 18" inlet top, one 14" X 18" 'C' discharge outlet. Liner optional.
Order Quant)ty Price Delivery
BL-2000
45 Cu.Ft. 53 Cu. Ft. 65 Cu. Ft.
50 100 50 100 50 100
$16.55 $16.05 $17.35
$16.85.
$18.45 $17.90
Allow 2 - 3 weeks lead time
F.O.B.
Our plant, Carpentersville, Xl.
Terms
Net 30 Days
BL-3000
50 _.$17.80 100 $17.30 50 $18.85 100 $18.30 50 $20.10 100 $19.50
(note: add $1.15 for inserted liner)
espectt H. sybmitted,
N-
'I
LEHMAN 01263
KARLA SHATZER Administrative Assistant
1150 8. DAVIS no. ELGIN, IL 60120 1312) 742-6600
LEHMAN 01264
(311) 742-SBOO
1150 I DAVIS RD. ELGIN, IL G0120
Keith Lehman Cyprus Minerals 651 Metuchen South Plainfield, N.J.
07080
January 21, 1986.
Dear Keith;
Thank you very much for taking the time to speak with me on the telephone earlier today. Prom the information you gave me, I was able to figure the enclosed price quotation for your semi-bulk, polypropylene bags. I have ordered your sample bag which you should receive early next week. I feel this is a very strong bag, and should hold up very well to your recycling . The bag does not have your stencil on it, however I have included it in your price quotation. I have also enclosed my business card, and if you have any questions or conunents, please do not hesitate to call. Thank you for your tfe and consideration.
Sincerely;
Karla Shatzer A&ninistrative Assistant
ks enclosures
LEHMAN 01265
ATLAS BAG (DMPANY, INC.
Quocation Form
Date: January 20th, 1986.
Company: Cyprus Minerals - New Jersey
Att.:ntion: Keith Lehman
We nrc pleased to aubmtt our price quotation for your bulk bag specifications.
It would be appreciated if you would compare the quotation with your requirements
as zany diacrepencias can affect the price.
-
Bag dimensions: 35" x 35" x 60"
Fabric data: 8oz. woven polypropylene, laminated coating
Inlet: 14" diameter x 30", 8oz. coated fabric
Outlet: 14" dIameter x 18", 8oz. coated fabric, Velcro strap release
Lifting loops: stand up loops, at tour corners
Liner data: tao liner
Stencil: Cyprus tour sides, in 4" block letters, also on one side Net Weight...
Other features: Sift proof seams
Product of USA
Price:
Instruction label sewn under safety band 1 - 100 bags $23.80 each
over 100 - 500 bags $23.65 each;
Del tvery:
over 500 - 1000 bags
235O
10 - 14 days after receipt of order
Respectfully Submitted;
LEHMAN 01266
SALESMAN
=SS
-9BRJ4RA LL TO
CON TACTO CONTACT CLIENTE CUSTOMER
DIRECCION
ADDRESS
BULKLIFT PLANT ORDER -
p. -
5/ /4J'7Z4c2za,4t,4ct4.i-L{'L77-%a-aCk2-LeCE2.J
COMMISSION
EN Ti? EGA RA SHIP TO
CO/VTA Cr0
CONTACT
CLIENTE
CUSTOMER
DIRECCION
ADDRESS
4-13-24FEC/I .4
DATE
tJ.3T 07010.
NUMERO DE TEL EFONO
PHONE No.
IMEDIDA DE LA BOL5A
,SIZE OF BAG
- V/IC
..56X S5 X Vt
-
70 CW
NUMERO DE TELEFONO
PHONE No.
NUMERO DE ORDEN CLIENTE
CUSTOMER ORDER No.
QUANTITY
4/S/9'
MODEL 0
MODEL.
&-
PAR iTS fARTS
CONSTRUCCION
CONSTRUCTION
DESCR!PCION DE LA BOLSA
DESCRIPTION OF BAG
CINTAS
LOOPS
'FALDA
-
STOLETSPOU
CINTAS
jb,m. x /2 TFJ45V
q
&- n Z.C/7
/c 2"ct-
STiES
rorro a lo Redondo
JUTLEIDIAMETER
&
LENjjr
/4/
?(
/
p
(
Q7L7 $poQF s'/
i
IMPR ENTA
\PRINTING
-,.Banda de Seguridad
/50 ?( //4AFErY BAND
C cj PRV
Medida de Ia Linea Plastica
POLYLINE SIZE
1NVOICf INFORMATION
/ 4MJ2&
4 -A'3-FECHA SOLICITADA
PROMISED SHIP DATE
24
FECHA TERMINA CION
OATh COMPLETED
FECHA DE ENTEGRA
DATE SHIPPED
TRANSPOR TA CION71
CARRIER
daSflf 'nit Law %i45c
CONTIDADMANDADA
QUANTFTY SHIPPED
PRECIC)
PRICE
BALANCE
tlo -I-E: AA/2 $2tL4c/ a
aAAL
&/k 4t'
y1
3S /SSKCa
/17, 3/ 9 p/dD A&ZrJ
ro )&yt- cJ/e,2t,Z&I
3Lfi( 3J2C Lct,
Co -
LEHMAN 01268
SHIPPING SYSTEmS/BuLK-PACK, INC.
POST OFFICE BOX 2371 WEST MONROE, LoUISIANA 71294-2371
1-800-643.1568
Cyprus Industrial Minerals Co. 651 Metuchen Road South Plainfield, NJ 07080 Attn: Keith Lehman, Mill Superintendent
'A
Dec. 10, 1985
YOUR INQUIRY DATED
PROPOMD 5HIP9IE DA1
Your request
SME9MJ
Sherm 7ndres
Pleose Indicole this numbe, wi's,, ordetlng
ItRMS
1% 10, Net 30 day 5
Ta 2 sHI VIA
Truck
F.a R
Denison, TX
HERE IS OUR QUOTATION ON THE GOODS NAMED, SUBJECT TO THE CONDITIONS NOTED:
CONDITIONS: The prices and terms an this quatauian are not subject ta verbal changes ar ather agreements unless appraved in wr;Iing by tho Hame officeaf the Seiler. All quatatians and agreemen?s are cantingent upan sirikes, accidents, flres, availability of materials and all ather causes beyand aur cantral.
Prices are based an casts and canditians excsting an date af qualalian and are subject Ia change by the Seller before final acceptance. Typagraphical and stenagrophic errars subiect to carrectian. Purchoser ogrees ta accept &iher average ar shortage nat in excess of len percent ta be
charged far pra-rata. Purchaser assumes liability far patent and copyright infringement when goads are made ta Purchaser's specificalians. When quatatian
specifies material ta be furnished by the purchaser, ample allowance must be made far reasanable spoilage and molerial must be af suitable quolily ta facilitate efficient productian.
Canditians nat specifically stared herein shall be gaverned by established trade custams. Terms incansistent with ihase stated hereinwhich may appeor an Purchaser's farmal arder will nat be binding on the Seller.
QUANTITY
DESCRIPTION
PRICE
AMOUNT
Woven Polypropylene Semi-Bulk Bags
SBP-3 5x35x76/C-14x18/BPF/514x18/
6. 5 oz/sq yd polycoated fabric for main body of bag, 14" diameter by 18" long fill and discharge chutes with bottom protection flap; 10" carrying loops
so $20.17 ea 100 $19.92 ea
THANK YOU FOR ALLOWING US TO QUOTF ON YOUR BUSINFSS
CVSTO,W# COPY
LEHMAN 01269
BULK-PACK. IlK.
P.O. SOX 2371 wisr mONROE. LA 71294-2371 Sale, ad mark.tIng Offices: (318) 3e7-2550 TQII Fr.. 1-SOO-643-156S Plant Facility: HIGHWAY 15-A DENISON,TEXAS
December 10, 1985
Mr. Keith Lehman, Mill Superintendent Cyprus Industrial Minerals Co. 651 Metuchen Road South Plainfield, NJ 07080 Dear lr. Lehman: At the request of our representative in your area, Mr. Sherm Andres, we are pleased to sulxiit the enclosed competitive prices for your send-bulk bag requirements. In order to give our customers better service and shorter lead times, we have recently opened an expanded manufacturing facility in Denison, Texas. This, together with a responsive sales service office and a national network of representatives, has allowed us became even more sensitive to our customersT needs. Mter you hate reviewed the enclosed pricing, we will be happy to supply you with sample bags for testing and examination. If I can be of further help to you, please give me a call. We would welcome the opportunity to work with you. Sincerely yours, BULK-PACK, INC.
Peter T. Anderson National Sales Manager cc: Sherm Andres
End.
LEHMAN 01270
Bulk-Pack
Inc.
INTERMEDIATE BULK CONTAINERS
LEHMAN 01271
The Industry
INTERMEDiATE BULK CONTAINER
Discharging contents in less than one minute.
response to the constant search
Infor packages which will reduce cost
and upgrade productivity, Bulk-Pack, Inc. is pleased to introduce you to the most exciting package to hit U.S. industry in years. . . intermediate bulk containers (IBO's). IBCs are large woven bags which have the capability of holding up to 4,000 pounds of a dry, free flowing product. IBC's are handled efficiently
with conventional equipment and are shipped by most modes of transpor-
tation. They are also priced competitively with other industrial packages which means that productivity savings go directly to where you need them the most - the bottom
line. So please take a few minutes to
read our manual. The manual describes why BC's have revolutionized the handling of bulk products throughout the world. I can assure you that your organization will benefit
front the experience.
CORPORATE OFFICES:
1851 Avenue of America Suite 16
Monroe, Louisiana
800-643-1568,318-322-7713 MAILING ADDRESS:
P.O. Box 2371 West Monroe, LA 7294-2371 PLANT FACILITY:
Denison, Texas
Bulk-Pack, Inc.
Cr QL
Andrew Lee Mintz President
LEHMAN 01272
The Company
was formed in May 1980
Bultko-Pmaecekt the growing demands of
the BC industry. However, our roots
date back over six decades to 1924 when Bancroft Bag, Inc. manufactured a sifl proof multiwall bag br the carbon black industry. Today Bancroft Bag has grown mo one of the largest privately held companies
in the multiwall bag industry and is recognized as one of the leaders in its
field.
Bulk-Pack is proud to carry on the
tradition established by Bancroft by offering the BC concep! to those
shippers seeking a more efficient packaging method. Bulk-Pack has and continues to be dedicated to quality and service, and to the establishment of long term, mutua ly beneficial relationships with our
customers. We possess a modern, well equipped manufacturing facility,
an experienced management team,
and a well trained efficient work force who car produce a high quality product. But enough about us. Let us show you how the BC system can
benefit your organization.
Bulk-Pack Denison. Texas Manufacturing Complex and Demonstration Laboratory
LEHMAN 01273
Benefits of
an
IBC System
The primary reason for using IBC's is the benefits that accrue to the user. The advantages are numerous:
LABOR COSTS CAN BE DRAMATICALLY REDUCED BCs can be filled and discharged in a fraction of (he time ii takes for smaller, conventionai packages.
IBCs CAN BE STACKED UP TO THREE HIGH IN A PYRAMID CONFIGURATION
They can be stored outside, adding to their versatility.
CAPITAL COST OF DEVELOPING AN BC SYSTEM IS MINIMAL
Filling equipment with high preci sion accuracies can be purchased for a relatively low price. Many companies simply modify their existing equipment, furiher reducing initial costs.
CONVENTIONAL EQUIPMENT CAN BE USED TO HANDLE THE IBC
The standard handling device for an BC is the fork lift truck.
BC's CAN BE SHIPPED BY ALL MODES OF TRANSPORTATION
There is no need to use pallets unless overhead lifting is restricted.
IMPnOVED WASTE AND DUST CONTRoL IS POSSIBLE WITH THE USE OF IBOs
Working condilions are turther improved because of the ack of physical handling of the IEC by personnel.
IBCs CAN BE REUSED
This s a major advantage for companies that have a system in which bags can be returned by customers. They can also be reused internally for batch mixing of products.
BC's ARE ECONOMICAL
They are priced competitively with other industrial packages and your savings go to the bottom line.
LEHMAN 01274
FILLING
Productivit
HANDLING
STORAGE
-
LT
-'4
:'iF -- -fl -; LEHMAN 01275
In The IBC
EXPORT CONTAINER. TRUCK
TRANSPORTATION
FLATBED
:' rk8JR k4a1t1
RAILCAR
DISCHARGING
BREAK RIJIK IN VESSEL
LEHMAN 01276
Bulk-Pack IBC Construction and Design
ManhuofaldctuupritnogtwaontoBnsC owf hpicrohdwuicllt
is an awesome responsibility for any
manufacturer. Bulk-Packs I BC was designed and engineered for safety in
handling. Our design incorporates the use of carrying loops and a primary
U-shaped panel which gives the bag a tremendous amount of lifting capability. The loops are sewn into walls of fabric at the corners of Ihe bag and are therefore an integral part
of the package. The U-shaped panel
acts as the primary panel for lifting
purposes and distributes the weight of the load more evenly throughout the entire fabric.
The construction and design of the Bulk-Pack IBC is clearly illustrated below:
SULK-PACK's IBC IS ATTRACTIVE AND SAFE TO USE.
durable polyester
straps sewn into walls of fabric.
high grade of woven polypropylene fabric. U-Shaped
Panel
tw.
instruction I
Instructions for proper usage 1.Make sure fork prongs and hooks
are dulled or protected at all times to prevent tearing of loops. Always lift the bag by using the four carrying straps. For a single point pickup, use extra long straps or Bulk-Pack's crane lift feature. It is the shippers responsibility for bracing IBOs in transportation vehicJes. If voids exist, JBCs must be braced carefully to prevent in transit damage. Do not exceed maximum weight capacity of containDr.
LEHMAN 01277
Bulk-Pack Styles
BAG STYLE
Commodity Bulk-Pack Standard Bulk-Pack Heavy weight Bulk-Pack
Bulk-Pack manufactures one way and reusable IBC's In three styles:
PURPOSE
-One way only One way or multiple use One way or multiple use
MAXIMUM LOAD CAPACITY
3,000 pounds 3,300 pounds 4,000 pounds
COMMODITY SULK-PACK
STANDARD BULK-PACK
/
I -1
HEAVY WEIGHT BULK-PACK
-ffr" :___/
Same fabric as Commodity Bulk-Pack but uses perimeter belt around the top of the bag.
Same as standard but utilizes a heavier fabric.
LEHMAN 01278
Features Available In Bulk-Pack
StyJes
All three Bulk-Pack styles come with optional tops and bottoms. All IBC's are loaded through the top portion of the bag and discharged through the bottom by gravity flow.
IBC lops
FILL SPOUT TOP
DUFFLE TOP
OPEN TOP
STANDARD DIAMETERS FOR FILL SPOUT TOPS ARE 12, 14, 16 and 18 INCHES.
IBC BO1TOM5
DISCHARGE CHUTE BOTTOM
DISCHARGE CHUTE BOTTOM WiTH BOTTOM PROTECTION FLAP
FULL BOTTOM
STANDARD DIAMETERS FOR DISCHARGE CHUTES ARE SAME AS FOR FILL SPOUTS.
OTHER AVAILABLE FEATURES:
Crane lift feature or extra long lifting loops. For single
point pickup. Stand up loops. For easy entry by fork lift, Carrying sleeves. Sleeves made of fabric in lieu of carry-
ing loops, UV treated fabric. To protect the IBC from sunlight. Poly coated fabric. Coating placed on fabric for water
resistanOe or added durability.
P. E. kners inserted. Liner placed inside BC to prevent contamination or moisture from getting to product. Bottom protection flap. Pictured above, to prevent
discharge chute from being torn while in use. Stenciling or silk screening. Corporate logos and perti-
nent information can be imprinted upon request.
LEHMAN 01279
Mode of Transportation
EXPORT CONTAINER
TRUCK
i 4,-"-c-,.,,$.ri:
Size Dimensions
of
Bulk-Pack IBC's
The standard width and lengths for Bulk-Pack IBCs are as follows:
- 1Z 'flA'
Unfilled Dimensions Width x Length
35 x 35'
wgc:
Filled Approximate Dimensions
Width x Length
44 x44
FLAT BED
35 x 35
44 x44
RAIL CAR
41 x41'
- &--
Heights for Bulk-Pack IBCs are based upon how much product needs to be placed into the bag. Heights range from 20 inches up toSS inches.
Bulk-Pack's saEes and sales service department wiU gladly assist you in determining the right size bag and features for your specific application. Let Bulk-Pack, Inc. put over six decades of packaging experience to work for your company.
:t':I
LEHMAN 01280
SERVING OUR CUSTOMERS' BC NEEDS FROM A STRATEGICALLY LOCATED PLANT FACILITY AND SALES
REPRESENTATIVE OFFICES.
Manufacturing Facilities Corporate Headquarters Sales Representative Offices
BULK-PACK, INC.
P.O. Box 2371, West Monroe, LA 11294-2371 Telephone (318)322-7113Toll Free 800.643.1568
LEHMAN 01281
SEMI-BULK CONTAINERS
Standard filling and discharge procedure
1.
Loading Bin Feed
By using elastic
Tube retainer secure inner
AIPl
FE liner to feed pipe making sure liner is
free from twists. See
iftus. As filling starts,
the liner will move
approx. 2#
down pipe and stop
-4-before filling
when bag has filled.
2. V
Loading Sin Feed .-.Tube
lnner1
Liner P
Liner has slipped down and is ready to
be tied.
c Skirt
Prefe,zed filling level 'WATERPROOFING Bend Inner Liner over as shown before tying to skirt
After air has
dispersed, liner is folded over as shown
and tied into top closure skirt. This tieoff prohibits the liner from slipping into the base outlet and blocking discharge.
4" Raise bag to
'Snip' clip free to
necessary height. Place
allow discharge
safety bars in position
under bag and open
discharge outlet to
I .2Salety bars.
release contents,
during discharge, it may be necessary to raise bag 12 to 18" to
Receiving bin
completely empty contents.
SEE OTHER SIDE FOR SPECIAL DUST FREE WSCHARGE OUTLET
Bulk Lift Int.rnmtional Inc. 455 Maple Ave., Carpentorsville, IL 60110 (312) 428-6059 Telex 282-565
LEHMAN 01282
Bulk Lift Bag with Special Dust Free Discharge Outlet
Puff out end of inner finer into position shown and cut off the end of inner finer ebove tie-oft dip
lie tubu far end of inner finer
securely around infet spout of receiving bin
Receiving bin
NOTE: Liner I, eour&y atlachod to closure Skifl.
Receiving bin
tBy rd/sing container
about 18 inches
inner finer straightens
out and ejects all contents
Bulk Lift Containers can usually be filled and discharged at extremely fast rates- Bulk Lift SBC should be able to be filled with the simplest of filling devices.
Expensive
equipment is net necessary.
On occasion customers may have to convert existing equipment
to fill SBC, but this
is usually a relatively simple conversion. If customers do require
sophisticated filling equipment, several methods are available and can be recommended upon request.
BULK LIFFI 455 Maple Avenue Carpentersviile, IL 60110 (312) 428-8059 Telex 282-585
LEHMAN 01283
LEHMAN 01284
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LEHMAN 01286
LEHMAN 01287
LEHMAN 01288
LEHMAN 01289
p
LEHMAN 01290
IMPORTANT NOTICE: ALWAYS LIFT RT)CALLY USING ALL F. A LIFT STRAPS.
FORK LIFT
WASH DOWN
FLOODING
iiYES
DRY STORAGE
FOR ONE POIN CRANE LIFT. LONGER LIFTSTRAPS ARE NEEDEO
I
DO NOT EXCEED RCOM WORKING LOADS LIMIT
0
JTALC
This product Is:
HANDLING SUGdESTIONS
Hydrous Magnesium
rt''Silicate
CAS#148O7-966
a gb
NIOSH respirators exhaust ventilation
. NON-flammable NON-expIosive NON-toxic
Enytewood,. CO.. 80155
(303) 740r5440
April 25, 1985
G. M. Dugan R. Estrada
T D t&nils
B. Lehm&W II. R. McCune Bag Logo The Englewood office has two zip codes - 80155 for mailing and 80112 for shipping. When the new bag logo was designed, it contained the street address along with the mailing zip code. It was decided that eliminating the street address wouJd be the easiest way to correct the logo. The revised logo has been sent to your multi-wall bag suppliers, and a copy is attached for your information.
). S. Felger jsf Attachment
LEHMAN 01292
TALC
Hydrous
Magnesium
Silicate
CAS#14807-9e-6
HANDLING SUGGESTIONS
NIOSH respirators - o exhaust ventilation
This product Is:
.. NON-flammable NONrexplosive NON-toxic
tgicTs;44 WJtP
ngIewood,. CO.. 80155
(303) 740r5440
1'
5
0 Bonar Industries, Inc.
IN VOICE NUMBER
5369
PLEASE REMIT TO: P.C. DCX 10196. MACON, GA. 31297 PHONE (912) 784-9040
SOLD TO:
In
anm.
a
Maw PSSS, U *SUS
L
SHIFTO:
tsms_mwsaa a.
ass IISWS, *1
a.
INVOICE DATE
SALESMAN
SONAA ORflEF rO.
SHIPVJA
CUSTOMER OPDER NO.
- DESCRIPTION
a .--,- tat,ss-sasasa. a-. mflU&a
Sa n S-
-C
TOTAL
GOODS RETURNED WITHOUT OUR AUTHORITY WILL NOT BE ACCEPTED. GOODS DAMAGED IN TRANSIT ARE RESPONSIBILITY OJeAflThER. IF SHIPMENT ARRIVES IN DAMAGED COND)TION. SECURE PROPER NOTATIOF4 ON FREIGHT BILL AND FILE CLAIM WiTH CARRIER. TERMS: NET 30 DAYS: 1% PER MONTHJJ9PER ANNUM) WILL BE CHARGED ON OVERDUEACCOUNTS
.--. PACKINGSSJw
LEHMAN 01294
SEMI-BUll BAGS FOR ALL POWDERED PRODUCTS
- ACCEPTS BAGS UP TO 46" DIAMETER AND FROM 1" TO 7b"
HIGH.
- CAPABLE OF FILLING TO 2OOO POUNDS MINIMUM WEIGHT WITH ALL PRODUCTS.
- INITIAL INSTALLATIONS WOULD BE LIMITED TO 4 TONS PER HOUR FILLING RATE.
- WITH EXPANSION UNIT CAN BE INSTALLED WITH A HOPPER OR SILO FOR FILLING PArES COMPARABLE TO THREE FORKS.
- INSTALLED cosr WILL BE APPROXIMATELY $25OOO.
- WITH SOME ADDITiONAL EQUIPMENTI HEAT TREATED TALCS IN GRAND ISLAND CAN ALSO BE PACKAGED IN SEMI BULK. INSTALLED COST OF UNIT WILL BE APPROXIMATELY $35.000.
I
LEHMAN 01295
COL4EMANJ aUIPMENT, INC.
materials handling eqc4oment processing equip merit conveying systems
525 CHANCELLOR WE IRVINGTON, N.J. 07111 TEL. 201-3756OOO
Mr. Keith Lehman Cyprus Industrial Metuchen Road South Plainfield, NJ
07080
Decatiber 18, 1984
Re: All Flow Bulk Transportation Systan
Dear Mr. Lehman:
Many Chemical, plastic and food processing plants receive raw materials In hopper cars and bulk trucks and ship out finished goods in drums, palletized bags or cases in a conventional van. Using two different trucks for raw bulk goods and finished piece goods usually means an expensive enpty return trip.
Now one van equipped with the All Flow Bulk Handling Storage System can eliminate "dead heading". Transportation costs can be cut in half. The equipment can be installed in new or used vans either at our plant
in Buffalo, N.Y. or on site.
If interested in additional infonnation or a video tape danonstration please call George A. Jonas, 201-375-6000, or if you prefer, fill in the enclosed reply card. We will respond prcznptly.
Sincerely,
WLBW( EQUII3EN'f, INC.
GAJ:ve enc.
George A\-'Jonas
LEHMAN 01296
Polypropylene bags of purified terephthalic acid (PTA) are inspected at our Cooper River, S.C., plant by Gene Raker, s/gaping supervisor, left andAde/la Dickerson, foreman. Operating at capacity, the facility is designed to produce a billion pounds of PTA annually.
reserves purchased in corporate acquisitions. However, rarely is an attempt made to characterize the nature of the reserves: Are they new or old? Long- or short-lived? Under primary recovery or waterflood? Heavy oil or condensate? Is there any upside potential? A multitude of other factors also can affect their present value. These are considerations that have to be scrutinized in evaluating potential purchases.
Our analyses also show that the cost of finding and developing can exceed the cost of purchasing by 60 to 70 percent and still provide the same retum. This is because of both tax treatment of expenditures and the lower crude oil excise tax rates on new reserves compared with old production.
We firmly believe that any acquisition we make must yield returns that are competitive with our internal investment criteria. We also believe that our exploration and production programs are contributing to our earnings objectives, and that we can continue to achieve satisfactory results.
We will continue to evaluate purchase opportunities as they are identified. We have a long history of making attractive acquisitions, many of which are stiH contributing to our production and earnings.
We are not willing, however, to make acquisitions that will simply add reserves without helping to meet our earnings growth objectives and creating value for our shareholders.
Because of our confidence in our ability to find and develop new reserves, the exploration and production segment of Standard's business will continue to get a major share of capital aflocations. In 7984, for example, 78 percent of the $5.1 billion budget is scheduled for exploralion/production projects. We believe our major technical strengths and demonstrated superior record justify
SpaN 1984 Nurnber2
1.9
LEHMAN 01297
The overview
our continuing to direct the bulk of available funds to the upstream area.
We expect that oil and gas prices will be adequate to provide attractive rates of return for successfui exploration companies. Our unrivaled position in domestic lease holdings affords ample opportunities to test prospects with excellent potential. Our expanded acreage position in the Gulf of Mexico is a prime example. Thus far, since we tripled our Gulf holdings in 1983, eight of 14 exploratory wells we have drilled have encountered hydrocarbons. Granted, their commercial viability must yet be determined by additional driJJing, but we are encouraged by initial results. We expect to have as many as 16 company-operated rigs running in the Gulf in 1984, and to drill as many as
50 additional exploratory wells during the year.
Apart from our strengths in exploration and production, we are also concentrating on improving other aspects of our business We have downsized our refining system and modernized our remaining plants. We are continuing to enhance the efficiency of our petroleum products marketing and transportation systems. We enjoy a very competitive position in those parts of the petrochemicaJ industry in which we participatea business that should benefit from improving economic conditions and higher rates of capacity utilization. We have sound positions in coal and nonferrous metals, again operations that should respond to a reviving economy. And our interests in several
high-tech enterprises enable us to stay abreast of new technological developments that could impact any or all of our basic businesses.
in summary, we have a broad exposure to opportunities around the world. We have the financial resources and staying power to absorb large risks. We are at the frontedge of technological innovation with competent and experienced personnel. And, finally, we have what we believe is an enviable track record.
With all of these attributes working in our favor, we have every confidence that the future is a bright one for the shareholders of Standard Oil Company (Indianal.
-
Supplied by this mine and others, our sale of coal is expected to increase this year because of gradually rising demand.
20
LEHMAN 01298
/
d--L35 -"3r'//j-&cu
SEMI-BULK MACHINE SEQUENCE AND SET POINTS.
rTIM SETTING NtJNBER.5.
'-+1.
Blower
Eeconds on Duet collector valve delay
seconds. Fill stage I starts, valve and airlock operate. baa
fills to ist set point
lbs.
2- Table lift
seconds.
3 Vibrate____ seconds. Fill delay
seconds 4112. Fill stage 1
continues
lbs. t0
lbs.
Table lift__seconds.
Vibrate
seconds. Fill delay____seconds #13. Fill stage I
continues__lbs. to____lbs.
6 Lift
seconds.
Vibrate__ seconds. No fill delay.
Fill stage 2 trickle flow via rotary aerlbck feeder (switch in
"slow fill" position).
Main valve opens when switch in "fast fill" position. (Activated
by 2nd stage air).
Bag fills to final set point
lbs. tofl__lbs. ininus___jbs.
pre-act -
Lift___ seconds.
Vibrate
seconds.
11
Delay fill valve stage 1___seconds (see 4*3).
Delay fill valve staoe I
seconds. (see #5).
Dust collector valve delay on
seconds. (Blower valve opened
and dust collector closed)
Dust collector valve delay closing____seconds (after bag full).
_ seconds delay set point react after blower goes off. (Eliminates false signal).
SEMI-BULK MACHINE RELAYS
INPUT CUFF INFLATE. CYCLE START.
1ST SET POINT. 2ND SET POINT. 3RD SET POINT. 4TH SET POINT. EMERGENCY STOP. NOT IN USE. CUFF INFLATOR. DUST COLLECTOR VALVE. 1ST STAGE FILL. 2ND STAGE FILL. TABLE LIFfl VIBRATION. SLOWER. NOT USED.
LEHMAN 01300
Cyprus )ndusta) Minerals Company
651 Metucher, Road South Plaint leld, N.J. 07080 Telephone (201) 754-4880
7WX 719-997-9528
CYPRUS
LEHMAN 01301
SEMI-SULK MACHINE SEQUENCE AN SET POINTS.
TIMER SETTING NUMHERS.
Blower
econcts on. Dint collector valve &elay #14--
seconds. Fill stage I starts, valve arid airlock opert.a, bag
fills, to 1st. set point
lbs.
Table lift
secondE.
Vibrate_ secord. Fill delay
continues
lbs. to
lbs.
seconds #12. Fill stage I
Table 1ift__sec'nds.
. Vibi-at.e
seconds. Fill delay___seconds #13. Fili sbaqe I
continues_lbs. o_lbs.
Lift
seconds.
Vibrate
onds. Mc fill delv.
Fill stage 2 trickle flow via rotan' aerlock feeSer (swit.ch in
"slow fill" position).
Main valve opens when switch it1 'fst fill" position. (Activated
by 2nd. stage air).
Bag fills to final set point
lbs. to___lb%. minus
lbs.
pre-act -
Lift____ seconds.
Vibrate
,10 pg
-
secjo0ndssg.c.woKS
SeYtj o7jf?zi c4atti
f,,cn'C.'xy'-c4
flJO V
c-q,Z,V
9Ck . ISLQCt s Po:,fl
SRMa, S
Delay fill valve stage 1____seconds (see *3).
Delay fill valve stace i
seconds. (see 4#5).
J 14. Dust collector valve delay on and djxsh collector closed).
seconds. (Blower valve opened.
15. Dust collector valve delay losing___seconds (after bag full).
L_ 16. Z seconds delay set point react after blower aoes or!.
(El5izm-iznawtteas&f;a'alsce'ssiqena.lit). c,
SEMI-BULK MACH1NE RELAYS
p
C LIA-4tC
INPUT CUFF INFLATE. CYCLE START. 1ST SET POINT. END SET POINT. 3RD SET POINT.
4TH SET POINT. EMER5ENCY STOP. &. NOT IN VSE. 9. CUFF INFLATOR. ICi. DUST COLLECTOR VALVE. Ii. 1ST STAGE FILL. END STAGE FILL. TABLE LIFT. VIBRATION. BLOWER. NOT USED.
LEHMAN 01302
arentEj 1Americas
The Complete Weighing
Technology
U.S. Route 13 w P.O. Dcx 397 )Z Bridgeville, Delaware 19933
n (302) 337-3051
RECOMMEMVEV SPARE PARTS
7500 mm I.S.C. FLUa.&
o'
Cyp.&LL4 IncIa4titLaZ M.na.&cd4
Q4. Pa&t Mo.
VtocitLptLon
P.&.Zca Each
ScaLa M4am6Cq:
2
SLza PeA
In6Ca.tcth& FLU Spout Ca
$ 36.00
QMtornvt
2 SLza Ptt F-taxZbZa S-taava FLU Valva $ 36.00
Cw6tomex
7 SSM 250
Load Ct& (2501(1
$459.00
Cosvt&o-t PastaC:
EPTAK 210 Coyzttottvt
7 ML 770L7 7 ML 720L1 7 C? 2040A6
7 Cl' 2007(17
720 yoU Input Modula
720 yoU Owtpwt Module
Va,ta. Acce44/VL6p. Modv2a
(DAD/ni)
Pitogitcwirnad EEp'toin Marnoity
Modula (ChLp]
$ 50.00 $ 75.00
$325.00
$ 750.00
UMCZ 010 AACA waLqht IndLca,tot: 7 KNW 7924-1
7 KSE
KEY 8924-7 K)3R 8924-1 KL 2900-2 KAL 7927-7-1 KFM 7978 AM 7 KU) 776-6 7 KU) 776-33
VLop.ccy M4embCy Kaybocmd k'aybocAd VLap&ty A&oemby Kayboaxd I/O M4eJnbCy
Set PoLnt Rt&g M4ambCy
R'togitamrn&t EER'toin MLcito PILocv,4o1L
A/V Convvttvt MaambCy
CPU M4QJnbCy
WOTE: Abouc pca cu o 8/1/85. &cjact to c/tange wLtltowt not2cal.
$ 792.00 $ 40.00 $ 108.00 $367.00 $ 165.00 $ 50.00 $ 17.00 $ 365.00 $ 599.00
LEHMAN 01303
-S
I 0. A. NEWTON & SON COMPANY P.O8OX397 ROUTE 13 BRIDGE VI LLE, DELAWARE 19933 302-337-821 1
INTERMEDIATE BULK CONTAINER (I.B.C.) FILLER WITH VThRATION TABLE
Operating Sequence and Instructions for Cyprus Ninerals - - SouthP1ainfie1dNewJersey.
The Vibration Control design provides three (3) automatic adjustable vibration weight set points with adjuBtable vibration times prior to final weight set point and a final manual jog/vibration and/or fill after final weight set point fill cut off.
Select and enter intermediate weight set points, three (3), for vibration and final weight set point, using weight Indicator key pad.
Rang bag straps from rope locks (Item #20).
Place bag fill spout over unit fill spout and inflatable cuff. (Item HO)
ActIvate cuff inflatibji pushbutton. Solenoid valve automatically provides air to inflate cuff and seal bag onto spout.
Activate the control panel cycle start button and automatic fill, vibration, and weighig will occU as follows:
Blower will activate to inflate bag for an adjustable preset time period and bag inflation indicating light will come on.
At time out; blower will shut off, bag inflation light goes out, fill valve opens and filling cycle commences. After adjustable preset time desired air tee valve is activated for dust extraction provision.
At first vibration weight set point the fill valve closes and timed vibration cycle will connence after vibrator lifts. At time out, fill valve fully opens and filling continues.
At second and third vibration weight set points Sequence "(c)" repeats.
At end of third vibration set iix4zt, the fill valve opens to dribble fill position only.'
,
-4,
LEHMAN 01304
(6) At final set weight, fill valve closes, cuff inflation continues and operator has three choices:
Activate jog vibrate for final extra vibration.
- and/or -
Activate jog fill for extra material to be added beyond
set weight limit.
--
- then -
Activate cuff deflate to release bag fill spout seal for bag removal.
NOTE: Dust extraction remains open for adjustable preset time period.
(7) Seal bag fill spout and remove bag. Unit is ready for next bag filling.
(8) Eme$pncy Stop - In "Auto" Position activation of emergency stop will stop cycle in whatever portion of cycle is occuring. ne-activation of emergency stop will allow cycle to resume from stop point after a ten second delay. Emergency stop does not function in "System" or "Hand" Selector Switch Positions.
GENERAL NOTES:
1). Vibration cycle is isolated from weighing and filling cycle and they do not occur at the sane instant in order to prevent incorrect weight Indications and damage to weight system.
2). For Conveyor/vibration Systems the vibration table is of grid type with grids raising between conveyor rollers to lift pallet and bag for vibration cycle and lowering after cycle to transfer bag weight to conveyor and weigh platform for accurate weighing.
3). Jog vibrate and jog fill are only activated after fidal set point weight.
Jog Fill - Selector Switch on "System".
Jog vibrator - Selector Switch on "Hand" Fibrator will lift (Approx. 7 seconds) after which jog will vibrate will function when depressed.
4). Each intermediate point cycle contains a separate timer to allow for individual different vibration times for each cycle.
LEHMAN 01305
5). If all three (3) intermediate vibration set points are not desired, the second and third set points can be set at the same point as the first or identically to allow for one, two or three (maximum) vibration cycles prior, to final set weight.
To Set Timer
To change time periods. use the timer key pad- inside Control ?anel.
1). ?ush number pad and up or down arrow pads until timer position number is reached as indicated on display. Timer positions are as follows:
#1 - Blower (Bag tnf late) Tine #3 - First Weigh Set Point Vibration Time #5 - Second Weigh Set Point Vibration Time #7 - Third Weigh Set Point Vibration Time #14 - Dust Extraction Provision Time Delay After Fill Valve
Opens #15 - Dust Extraction Provision Time Delay After Fill Valve
Closes
Timer position numbers 2, 4, and 6 are vibration lift delay times,
factory it for seven (7flconds.
-.
-
2). Push "Ent" (enter) pad to readout existing time.
3). Push "Set" pad to enable programming.
4). Push up and down arrow pads to program time period.
5). Push "Ent" pad to enter new time period.
Vibrator Adi ustments
Do not vibrate with vibrator in lowered rest position or without a weight load.
For best results vibrate with 1500 lb. minimum load. At lower weights vibration may be excessive.
To set vibrator lift height adjust vibrator lift air regulator in Control Panel. Ueavier loads require more pressure. Use only enough pressure to lift vibrator lI4' - 3/8" above scale or conveyor. Do Not Exceed 90 psi.
Revised 11/28/85
LEHMAN 01306
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LEHMAN 01307
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LEHMAN 01308
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LEHMAN 01309
SE14I-BUrJ MACHINE SEQUENCE AND SET POINTS.
rTIM SETTING NOMERS.
L1. Bfsiellcolowsndebrso_. J1_F_stislelsceEottnapdgsoeionnt J. E?QtD.rlutbse,stv.caollvleectaonrdvaailvrleodck.eloapyerate, baq
Table litt7_seccnd..
VcToainbbtrilanetueljei2sftJtij'j5sse2eclcboosn.dn. stdo.s.4. F4ill
d.elay_J)__seconds lbs.
#12.
Fill
stage
1
Vibrateja seconds. Jill dalayJ1_seconds fl3. Fill ;tage I
continueslLlDlbs. toqIOlbs.
th. Lift__1__scorid.s.
Vibrate_ seconds. No fill delay.
Fill stage 2 trickle flow via rotary aerlock (eed.er (switch in
"slow (ill" position).
Main valve opens when switch in 'fa5t fill" position. (Activated.
bBya2gnfdi.lslstantoe afiirn)a. l set point* $21lbs. to9-lbs.
pre-act.
ni-nsJklbs.
Lift_7_ seconds.
Vibrate_/2_seconds.
Ii. DDeellaayySffiillll vvaallvveesstatgaege1_t/7sseecccnodnsd.s(eseeefr3*)5. ).
Dust collector valve delay on_4Q_seconds. CBlower valve opened
aDJC_nuEdslitdnsucteosicntl.olaecntecodstlsolferdaclvetsolaearlyvscielgsoenasteaeplld)ao.)y.irctlrnesaicntgajftseercbolnodwe(ragfoteersboafgf. full).
SEMI-BULK MACHINE RELAYS
INPUT CLIFF INFLATE.
CYCLE START.
1ST SET POINT. 2ND SET POINT. 3RD SET POINT. 4TH SET POINT.
EMERGENCY STOP.
NOT IN USE. CUFF INFLATOR.
DUST COLLECTOR VALVE.
1ST STAGE PILL. 2ND STAGE FILL. TABLE LIFT.
VIBRATION.
BLOWER.
NOT USED.
LEHMAN 01310
/
SEMI-BULK MACNINE
X4ANUAL OPERATION
Set machine to "NET" mode. Set selector switch to "MANUAL' position. Set bag in place. Switch on "CUFF INFLATOR SWITCH. Depress AUTO TAPE" button. Set jog fill switch to "FAST FILL" positon. (This activates 2nd stage relay and. opens main valve. Adjust 2nd staqe air regulator so that main valve fully opens). Press "JOG FILL" button and hold until desired wt. reached. 9. Move selector switch to LIFT" positon and wait 7 seconds for table to raise before turning on vibrator. Vibrate for desired time then shut off vibrator and switch back to "MANUAL FILL" and repeat filling and vibrating. Trickle fill last 100 lbs. by setting jog fill switch to "SLOW FILL' position. (This runs rotary aerlock feeder only. Main valve reitains closed). Push "JOG" button and trickle to final wt.
CHECK WEIGHING Set scale to "GROSS" mode. Put empty pallet and bags to be "TARED' onto scale. Press "AUTO ZERO". Scale should read zero. Remove empty pallet 2,. bags. Scale will read a negative tare wt. Set full pallet on scale. Scale will show exact net wt. each time a full pallet i placed an it, until the "AUTO ZERO' is
pressed. again.
LEHMAN 01311
SEMI-BULK MACHINE
MANUAL OPERATION
1.. Set machine to "NET" mode. 2. Set selector switch to "MANUAL" position. 3 Set baa in place.
Switch on "CUFF INFLATOR SWITCH". Depress "AUTO TARE" button. Set jog fill switch to "FAST FILL" poiton. (This activates 2nd stage relay and opens main valve. Adjust 2nd stage auregulator ;o that main valve fully opens). Press "JOG FILL' button and hold until desired wt. reached. Move selector switch to "LIFT" pasiton and wait 7 seconds for table to raise befDrc turning on vibrator. 5' Vibrate foi desired time then shut off vibrator and switch back to "MANUAL FILL" and repeat fillina and, vibrating. 0- Ti-ickle fill last 100 lbs. by setting Jog fill switch to "SLOW FILL" position. (This runs rotai-v aerlock feeder only. Main valve remains closed) - Push "JOG" button and trickle to final wt.
CHECK WEIGHING 1- Set scale to "GROSS' mode.
flit empty pallet and bags to be 'TARED" onto scale. Pr'ess "AUTO ZERO". Scale should read, zero. 4 Remove empty pallet & bags. Scale will i-ead a negative tare wt. 5. Set full pallet on scale. Scale will show exact net wt. each time a full pallet is placed. on it, until the "AUTO ZERO" is pressed aqain.
LEHMAN 01312
SEMI-BULK MACHINE
MANUAL OPERATION
Set machine to "NET" mode. Set selector switch to "MADWAL" position. Set bag in place. Switch on "CUFF INFLATOR SWITCH". Depress "AUTO TARE" button. Set jthg fill switch to "FAST FILL positon. (This activates 2nd stage relay and opens main valve. Adjust 2nd stage air regttlator so that main valve fully opens). Press "JOG FILL" button and hold. until desired wt. reached. Move selector switch to "LIFT" positon and wait 7 seconds for table t.o raise before turning on vibrator. Vibrate for desired. time then shut off vibrator and switch back to "MANUAL FILL" and repeat filling and vibrating. IC. Trickle fill last 100 lbs. by setting jog fill switch to "SLOW FILL" position. (This runs rotary aerlock feeder only. Main valve remains closed). Push "JOG" button and trickle to final wt.
CHECK WEIGHING S. Set scale to "GROSS" mode.
Put empty pallet and bags to be 'TAED" onto scale. Press "AUTO ZERO". Scale should read zero. Remove empty pallet & bags. Scale will read a negative tare wt. Set full pallet on scale. Scale will show exact net wt. each time a full pallet i placed on it, until the "AUTO ZERO" is pressed again.
LEHMAN 01313
SEMI-BULI( MACHINE
MANUAL OPERATION
Set machine to "NET" mode. Set selector switch to "MANUAL" position. Set baa in place. Switch on "CUFF INFLATOR SWITCH". Depress "AUTO TARE" button. Set Jg fill switch to "FAST FILL" positon. (This activates 2nd stage relay and opens main valve. Adjust 2nd stage air regulator so that main valve fully opens).
Press "306 FILL" button and hold until desired wt. reached.
Move selector switch to "LIFT" positon and wait 7 seconds for table to raise before turnina on vibrator. Vibrate for desired time then shut off vibrator and switch back
to "MANUAL FILL" and repeat filling and vibrating.
Trickle fill last 100 lbs. by settinci jog fill switch to "SLOW FILL" position. (This runs rotary aerlock feeder only. Main valve remains closed]. Push "JOG" button and trickle to final wE..
CHECX WEIGHING Set scale to "GROSS" mode. Put empty pallet and bags to be "TARED" onto scale. Press "AUTO ZERO". Scale should read zero. Remove empty pallet & bags. Scale will read a negative tare wt. Set full pallet on scale. Scale will show exact net wt. each time a full pallet is placed on it, until the "AUTO ZERO" is pressed. again.
LEHMAN 01314
SEMI-BULK MACHINE
MANUAL OPERATION
Set machine to "NET" mode. Set selector switch to "MANUAL" position. Set bars in place. Switch on "CUFF INFLATOR SWITCH". . Depa-ess "AUTO TARE" button. Set jog fill switch to "FAST FILL' poEiton. (This activates 2nd stage relay and opens main valve. Adjust 2nd stage air regulator so that main valve fully opens). Press "JOG FILL" button and hold until desired wt. reached. B. Move selector switch to "LIFT" positon and wait 7 seconds for table to raise before turning on viba-ator. Vibrate for desired time then shut off vibrator and switch back to "MANUAL FILL" and repeat filling and vibrating. Trickle fill last 100 lbs. by setting jog fill switch to "SLOW FILL" position. (This runs rotary aerlock feeder only. Main valve remains closed). Push "JOG" button and trickle to final wt.
CHECK WEIGHING Set scale to "GROSS' mode. Put empty pallet and bags to be "TARED" onto scale. Press "AUTO ZERO". Scale should read zero. Remove empty pallet & bags. Scale will read a negative tare wt. Set full pallet on scale. Scale will show exact net wt. each time a full pallet is placed on it, until the "AUTO ZERO" is pressed again.
LEHMAN 01315
SEMI-BULK tIACHINE
MANUAL OPERATION
Set machine to 'NET mode. Set selector switch to "MANUAL" position. Set bag in place. Switch on CUFF INFLATOR SWITCH'. Depress "AUTO TARE! button. Set jog fill switch to "FAST FILLS! positon. (This activates 2nd stage relay and opens main valve. Adjust 2nd stage air regulator so that main valve fully opens). Press JOG FILL" button and hold until desired wt. reached. Move selector switch to "LIFT' positon and wait 7 seconds for table to raise before turning on vibrator. Vibrate for desired time then shut off vibrator and switch back to "MANUAL FILL" and. repeat filling and vibrating. Ti-icicle fill last 100 lbs. by setting jog fill switch to "SLOW FILL" position. (This runs rotary aerlock feeder only- Main valve remains closed). Push "JOG" button and trickle to final wt.
CHECK WEIGHING
U Set scale to "GROSS" mode.
Put empty pallet and bags to be "TARED onto scale. Press "AUTO ZERO'. Scale should read zero. Remove empty pallet & baqs. Scale will read a negative tare wt. Set full pallet on scale. Scale will show exact net wt. each time a full pallet is placed on it, until the 'AUTO ZERO" is pressed again.
LEHMAN 01316
SENI-BULK MACHINE
MANUAL OPERATION
1 Set machine to HNETJ mode. 2. Set selector switch to MANUAL" pogition. 3. Set bag in place. 4. Switch on "CUFF INFLATOR SWITCH".
. Depress 'AUTO TARE' button. Set loct fill switch to "FAST FILL" positon. (This activates 2nd stage relay and opens main valve. Adjust 2nd stage air reculator so that main valve fully opens). Press 'JOG FILL" button and. hold uAtil desired wt. reached. Move selector switch to 'LIFT positors and wait 7 seconds for table t.o raise before tm-nina on vibrator. Vibrate for d.esired. time then shut off vibrator and switch back to "MANUAL FILL" and repeat filling and vibrating. Trickle fill last 100 lbs. by setting log fill switch to 'SLOW FILL' position. (This runs rotary aerlock feeder only. Main valve remains closed). Push "JOG" buttoA and trickle to final wt.
CHECK WEIGHING i. Set scale to "GROSS' mode. 2. Put empty pallet and bags to be 'T)sRED onto scale.
. Press 'AUTO ZEPO". Scale should read zero. 4. Remove empty pallet & bags. Scale will read a negative tare wt. 5. Set full pallet on scale. Scale will show exact net wt. each
time a full pallet is placed on it, until the "AUTO ZERO" is pressed again.
LEHMAN 01317
SEMI-BULK MACHINE SEQUENCE AND SET POINTS.
TIMER SETTING NUMBERS.
I. Blower
seconds n. Duet collector valve dele.y #i4--
eccznds. Fill stage I starts, valve and. airlock operate. bag
fills to 1st set point
lbs.
2. Table lift
second.E.
3. Vibrate___ seconds Fill delay
continues
lbs. to__ lbs.
seconds i2. Fill stae I
4. Table lift
second..
5. Vibrate
seconds. Fill delay___seconds #13. Fill stage 1
continues__lbs. to_lbs.
. Lift
seconds.
Vibrate____ seconds. No fill delay.
Fill stage 2 trickle flow via rntary aerlock (?ed.er Cwitch in
"slow fill' position)
Main valve opens when switch in "fast fill" position. (Activated
by 2nd. stage air). Bag (ills to final set point
lbs. to____!bs airus__lbs.
p1-c--act.
Li(t____ seconds
Vibrate
second.E.
Delay fill valve stage 1_seconds (see #3).
Delay fill valve stage I
seconds. (Eee #5).
Dust collector valve delay on
seconds. (Blower valve opened
and dust. collector c3osdL
Dust. collector valve ielav clo!ing____seconds (after bag full).
seconds delay set point react after blower goes off.
(Eliminates false signal).
SEMI-BULK MACHINE RELAYS
INPUT CUFF INFLATE. CYCLE START. 1ST SET POINT.
4 2ND SET POINT. 5. 3RD SET POINT. 6. 4TH SET POI!T. 7. EMERGENCY STOP. 8. NOT IN USE. 9. CUFF INFLATOR. 10. DUST COLLECTOR VALVE. 11. 1ST STAGE FILL.
2 2ND STAGE FILL.
12. TABLE LIFT.
VI8RATION. BLOWER. 6. NOT USEQ.
LEHMAN 01318
SEMI-SULK MACHINE SEQUENCE AND SET POINTS.
rTIMER SETTIRS NUMBERS.
L1. Blower
seconds on. Dust collectcr valve delay #14=--
seconds. Fill staoe I t&rts. \ralvB and airlock operate, bag
fills to 1st set point
lbs
Table lift
seconds.
Vibrate____ seconds. Fill dely
seconds H2. Fill stage I
continues
lbs. to
lbs.
Table 1iftseconds.
5'. Vibrate
seconds. Fill de1.y_seconds #13. Fill stage 1
continues__lbs. tc__lbs.
Lift
seconds.
Vibrate____ seconds. No fill delay.
Fill stage 2 trickle flaw via iot.ary aerlack feeder (switch in
"slow fill" position).
Main valve opens when switch iii "fast fill" position. (Activated
by 2nd. stage air).
Sag fills to final set point
lbs. to_1b. mirius___lbs.
pre-act.
Lift_ secords.
Vibrate
seconds.
II.
Delay fill valve stage ifl__seconds (see *3).
Delay fill valve stae I
scords. (Eee *5).
Dust collector valve delay on
seconds. (Blower valve opened
.nd. dust collettor closed).
Dust collector valve delay ci in____seccnd.s (after bag full).
secords delay set point ract aftet- blower goes ff.
(Eliminates false signal).
SENI-BJLK MACHINE RELAYS
1 INPUT CUFF INnATE. CYCLE START.
2. 1ST SET POINT. 4. 2ND SET F'DIrT. 5 3RD SET POINT.
6 4TH SET POINT. 7 EMERGENCY STOP
8 ?IOT IN USE.
9 CUFF INFLATOR. 10. DUST COLLECTO1 VALVE. 11- 1ST STAGE FILL.
2. ND STAGE P'ILL. TABLE LIFT. VIBRATION. SLOWER.
I'IOT USED.
LEHMAN 01319
SEMI-BULK MACHINE SEQUEI'CE AND SET POINTS.
TIMER SETTING NUMBERS.
1. Blower
:-z. Dut, collector va2ve d.lay 414
seorid.s Fill Etc e I atarts. valve &nd. aii'lock operate. bg
fill! to 1st set paint
lbE.
2 Table lift
secondE.
3 Vibrate__ secand Fill delay
seconds 1E. Fril sLag I
continues
lbs. to
lb
4. Table lift _secozids.
5 Vibrate
seconds. Fill de1ay____secotdE l3. EjU taoe I
continues
lbs. to
lbs.
6 Lift___seccrsd.
7 Vibrat.e____ seconds. No fill delay.
Fill stage 2 tr1cl flow via rotary aer lock fed.er (switch it
"slow fill" position).
Main valve opens when Ewitch in 'fast, fill" prJsitioc. IA.:tivated
by 2nd. stage air).
Bag fil2s to final set point
lbs. to____lbs. mirus___)bs
pre-act.
B Lift____ zecond
9 Vibrate
seconds.
10.
U
Delay fill valve stage i_S_seconds 'see #3).
Delay fill valve st.ace t _second. (see #5).
Dust collector valve delay on
-econds. (Blower valve openeci
and, dust tollector c1osd).
Du5t co1letor valve delay closing _secands aft.r baq full),
secc.ns delay st pc:iflt. react ftr blciwer goes off.
(limirLates false ignai
SEMI-8ULX NACHINE RELAYS
INPUT CUFF 1NFL.kTE. CYCLE START. '1ST SET POINT.
2ND SET POntaT. 3RD SET POINT. 4TH SET POINT. EMERGENCY STOP.
NOT IN 13SF. CUFF INFLATOR.
DUST COLLECTOR VALVE. 1ST STAGE PILL. 12 2ND STAGE FILL. 13. TKBLE LIFT. IA. VIBRATION. BLOWER. NOT USED.
LEHMAN 01320
SEMI-BULK MACHENE SEQUENCE AND SET POINTS.
TIMER SETTING NUMBERS.
1. Blower
seconds o:i Dust collector valve delay i4
seconds. Fill stage I starts. valve and. airlock opant..
fills tc. 1st set point _1bs.
2. Table liftseconds.
3. Vibrate
seconds. Fill delay
continues
lbs. to
lbs.
seconds #12. Fill stage 1
4. Table lift
seconds.
5. Vibrate
seconds. Fill delay__seccnds #13. FilL stage 1
continues__lbs. to__lbs.
6. Lift
seconds.
7. Vibrate___ seconds. No fill de lay.
Fill stage 2 trickle flaw via rotary aei'lock fe edei' t:swit.ct in
"slow fill" position).
Main valve opens when switch in "fast fill" position. (Activated
by 2nd stage air).
Bag fills to final set point
lbs. to____Lbs . minus__ibs
pre-act.
8. Lift.._ seconds.
9. Vibrate
seconds.
ic'.
11.
12. Delay fill valve staae i....._.seconds (see #3).
13. Delay fill valve staoe tseconds. (see #5).
14. Dust collector valve delay on
seconds. (Dlower valve opened
and dust. collector closed.).
15. Dust collector valve delay closingsaconds (after bag full).
to. secc.nds ds lay set point react after blower goes off. (Elintinates false signal).
SEMI-BULK 3ACHINE RELAYS
INPUT CUFF INFLATE. CYCLE START. 1ST SET POINT. 2ND SET POIIqT. 3RD SET POINT. 4TH SET POINT. EMERGENCY STOP. B. NOT IN USE. 9. CUFF INFLATOR. 10. DUST COLLECTOR VALVE. 11. 1ST STAGE FILL. 12. 2ND STAGE FILL. 13. TABLE LIFT. 24. VIBRATION. 15. BLOWER. 16. NOT USED.
LEHMAN 01321
SENI-BULK FILLING INSTRUCTIONS
Turn on power and air supply. Set machine to net mode by d.epi-essing "NET/GROSS" selector button.
Ssteotpsebleuctttoornswi itcnhottod"eAreUsTsOedM. ATIC" position and, make sure red
Set plywood on Ecale.
. Hang baq.
Place spout over cuff and. switch on "CUFF INFLATOR'' switch. Hang safety bag.
Set dust collector discharge to propel- bin and turn on dust
collector Depi-ess "AUTO TARE" button. Scale should i-ead ZE1O.
iD. Enter wt. set. points and timer settings. :11. Push "CYCLE START". You will hear relays engage. If not,
repeat above proceedure.
o"EvMerEfiRllGs.ENTCYhisSTwOiPll"ibnutettrornusphtotuhlde bceycusleed, bifuat bnaogtfcaallnscoeffl oitr.
Waftheeinai1e0adsye,cpounldl oduetlabyu.tton(Farnodv.Hcyedc,leywouildl iadutnooxtacaatniccaelllycyccolnetbinyu:e killing power at "main bieakei-" or "conti-ol power' button or cuff inflator" switch) -
oTIffh.fyaotcuuwfanfyeienydoflutaotdoroern.-'ptocDsaineticfoleanltetfhicleul fcsfypmcoluaetn. uda.ullryingbcyyocpleen, idnognaQu'tpsewtciotcchk.
Icfyccyleclsetairt. caMncaeclehdin, eyowuilhl agvoetthi'osutagrht mallewvibcryactlieonbsyadnedpresestipngoints
again -
If by
bdaegcif-leoaosdinsgdauirrinatgsftialgl estIargeegu1l.,atpoarr(ttiuarlnlyccoluonsteermcaloinckfiwllisvea,lve
cloc1wise will increase pressure and open riaain valve more).
ooaIpflpleebtnhra.aegtwefCladolyouosrcdeicnsuvgndabuflevirlrielcnlsbgotycafigidclewlecs2isrt.eea)ag.seinOgn(altyirritcahktelseit-aocgtyaecryl2ef)re,eegdTuecrlta5atihonorvtx(atlluvdernis
TO FINISH PARTIALLY FILLED BAQ
Set scale to "NET" mode.
ZPelraoc'eTAbRagE"ownt a pallet and lift in
Hang bag and i-entove pallet froza
cpalal.ce
with
forklift.
Follow above filling instructions.
LEHMAN 01322
SEMI-BULK FILLING INSTRUCTIONS
1. Turn on power and air supply. S. Set machine to net mode by d.epressino "NET/GROSS" selector button.
Set selector switch to "AUTOMATIC" position and make sure red stop button is not depressed. Set plywood on scale. Hang bag. Place spout over cuff and switch on "CUFF INFLATOR'' switch. Hang safety bag. Set dust collector dicharae to proper bin and turn on dust collector. Depress "AUTO TARE" button. Scale should read ZERO. Enter wt. set points and timer settings. Push "CYCLE START". You will hear relays engaqe. If not,
repeaL above prc'ceethzre.
"EMERGENCY STOP" button should be used, if a bag falls off or overfills. This will interrupt, the cycle, but not cancel it. When ready, pull out button and cycle will autoMatically continue after a 10 second delay. (Provided you did not cancel cycle by: killing power at "main breaker" or "control power" button or ctff inflator" switch).
If.you need to re-position fill spout during cycle, do not switch off cuff inflator. Deflate cuff manually by opening air petcock. That. way youdon't cancel the cycle.
If cycle is canceled, you have to start new cycle by depressing cycle start. Machine will go through a.11 vibrations and. set points again.
If bag floods during fill stage 1, partially close main fill valve by decreasing air at stage I regulator (turn counter clockwise, clockwise will increase pressure and open main valve more).
If bag floods during fill staqe S (trickle cycle), main valve is open: Close valve by decreasing air at stage S regulator (turn all the way counterclockwise). Only the rotary feeder should operate during (ill staqe S.
TO FINISH PARTIALLY FtLLED AG
1.. Set scale to "NET" mode. S. Zero "TARE" wt.
Place bag on a pallet and lift in place with forklift. Hang bag and rentove pallet from scale. Follow above filling instructions.
LEHMAN 01323
SEMI-BULK FILLING INSTRUCTIONS
1. Turn on power and air supply. .2. Set machine to net node by depressing "NET/GROSS" selector button.
Set selector switch to "AUTOMATIC" position and make sure red stop button i not depressed. Set plywood on Ecala. Rang bag. Place spout over cuff and switch on "CUFF INFLATOR'' switch. Hang.safety bag. Set dust collector dischai'cre to propel' bin and turn on dust collector. Depress "AUTO TARE" button. Scale should read. ZERO. Enter wt. set points and timer settings. Push "CYCLE START". You will hear relays enae. If not. r'epeat above proceedure.
"EMERGENCY STOP" button should be used if a bag falls off or overfills. This will interrupt the cycle, but aet cancel it. When ready, pull out button and cycle will automatically continue &fter a SO second delay. (Provided you did not cancel cycle by: killing powet' at "main breaker" or "control power" button ot' cuff inflator" switch).
If you need to re-position fill spout during cycle, do not switch off cuff inflator. Deflate ct,ff manually by opening air petcock. That way youdon't cancel the cycle.
If cycle is canceled, you have to start new eycle by depressing cycle start. Machine will go thi'ough all vibrations and. set points sgain.
If bag floods during fill stage 1, partially close Main fill valve by decreasing air at stage t r'egulator (turn counter clotkwise, clockwise will increase pressure and open main valve more).
If bag floods during fill stage 2 trickle cycle), main vave is open. Close valve by deci'easlng air at stage 2 regulator (turn all the way countei'clockwise). Only the i'otary feeder should. opei'ate during fill stage .
TO FINISH PARTIALLY FILLED HAG
Set scale to "NET' mode. Zero "TARE" wt. Place bag on a pallet and lift in place with forklift. Hang bag and remove pallet from scale. S. Follow above filling instructions.
LEHMAN 01324
SEMI-BULK FILLING INSTRUCTIONS
Turn on power and air supply. Set machine to net mode by depressing "NET/GROSS" selector button. Set selector switch to AUTOMATIC" po5xtxoI and. make sure red stop button i not depressed. Set plywood on scale. Hang bag. Place spout over cuff and switch on "CUFF INFLATOR'' swftch. Hang safety bag. Set dust collector discharge tc proper bin and, turn on dust collector. Depress "AUTO TAE' button. Scale should read ZERO. to. Enter wt. set. points and timer settings. 11. Push CYCLE START'. You will hear relays engage. It not. repeat above proceedure.
EMERGEMCY STOP' button should be used. if a. bag falls off at' overfills. This will interrupt the cycle, but not cancel it. When ready, pull out button and cycle will automatically continue after a ID second delay. (Provided you did riot cancel cycle by: killing power at 'main breaker' or control power' button or cuff inflator" switch)
If you need to re-position fill spout during cYcle, do not switch off cuff inflator. Deflate cuff manually by opening air petcocit. That way youdon't cancel the cycle.
If cycle is canceled, you have to start new cycle by d.epresing cycle start. Machine will go through all vibrations nd set points again.
If bag floods during fill stage 1, partially close main fill valve by decreasing air at stage i regulator (turn counter clockwise, clockwise will increase pressure and open ritain valve more).
If ba floods during fill stage 2 (trickle cycle), main mlve is open. Cloie valve by decreasin air at stage 2 regulator (turn all the way counterclockwise). Only the rotary feeder should. operate during fill stage 2.
TO FINISH PARTIALLY FILLED BAG
S. Set scale to "NET mode. Zero 'TARE' wt. Place bag on a pallet and lift in place with forklift. Hang bag and remove pallet front scale. Follow above filling instructions.
LEHMAN 01325
SEMI-BULK FILLING INSTRUCTIONS
1. Turn on power and air supply. . Set machine to net mode by depressing "NET/GROSS" selector button.
a. Set selector switch to "AUTOMATIC" position and make sure red stop button is not depressed. Set plywood on scale. Hang bag. Place spout over cuff and switch on "CUFF INFLATOR'' switch. Hang safety bag. Set dust collector discharge to proper bin and turn on dust collector. Depress "AUTO TARE" button. Scale should read ZERO. Enter wt. set points and timer settings. Push "CYCLE START". You will hear relays engage. If not,
repeat above pi-c'ceed.ure.
"ENERGENCY STOP' button should be used if a bag falls off or overfills. This will interrupt the cycle, but not cancel it. When ready, pull out button and cycle will automatically continue after a 10 second delay. CProvided you did not cancel cycle by; kill ing power at "main breaker" or "control power" button or cuff inflator" gwitch)
If you need to re-position fill spout during cycle, do not switch off cuff inflator. Deflate cuff manually by opening air petcock. That way you don't cancel the cycle.
If cycle is canceled, you have to start new cycle by depressing cycle start. Machine will qo through all vibrations arid, set poir&ts again.
If bag floods during fill stage i, partially close paain fill valve by decreasing air at stage I regulator (turn counter clockwise, clockwise will increase pressure and. open main valve more).
If bag floods during fill stage 2 (trickle cycle), nain val.ve is open. Close valve by decreasing sir at stage 2 regulator (turn all the way count.erclockwige). Only the rotary feeder should operate during fill stage 2.
TO FINISH PAITIALLY FILLED AG
Set scale to "NET" mode. Zero "TARE" wt. Place bag on a pallet and lift in place with forklift. Hang bag and remove pallet from scale. Follow above filling instructions.
LEHMAN 01326
SEMI-BULK FILLING INSTRUCTIONS
1.. Turn on power and &ir supply. Set machine to net mode by depressing "NETIGROSS" selector button.
Ssteotpsebleuctttoornsiwsintcohttdoe'AprUesTsOedM.ATIC" position and make sure red. Set plywood on scale.
Hang bag.
Place spout over cuff and. switch on "CUFF INFLATOR'' switch. Rang safety baa. Set dust collector discharge to proper bin and tux-n on dust
c 011 e c to r.
Depress "AUTO TARE" button. Scale should read ZERO.
Enter wt. set points and timer settings. Push "CYCLE STAT'. You will hearrelays engaqe. If not,
repeat above proceedure.
o"EvMerEfiRllGsE. NCTYhiSsTwOiPll"ibnutettrornusphtotuhled bceyculsee,dbifuat nbaogt fcaallnscoeflf iotr..
When ready, pull out button and cycle will automatically continue after a to second. delay. (Provided you did not cancel cycle by:
kinilflliantqorp'oswweirtcaht)"main breaker" or "control power" button or cuff
oIfffyocuufnfeiendfltaotorer.-poD5ietfiloantefciullffspmoauntudaullryingbycyocpleen, idnog
not switch
air petcock.
That way you don't cancel the cycle.
cIfyccyleclsetaisrtc.ancMelaecdh,inyeouwhilalvgeottohsr'toaurtgnheawll
cycle by depres6incI vibrations and. set points
again.
If bag floods during fill stage 1, partially close Main fill valve by decreasing air at stage 1. regxilator (turn counter clockwise,
clockwise will increase pressure and open nain valve more).
If bag floods during fill stage 2 (trickle cycle), main valve is open. Close valve by decreasing air at stage 2 regulator (turn oalpletrhaetewdayurcionugnfteilrlcslotacgkwe i2s.e). Only the rotary feeder should
TO FINISH PARTIALLY FILLED BAG
1.. Set scale to "NET" raod.e. ZPelraoc"eTbAaRgE"ownt.a pallet and lift in place with forklift.
Hang bag and renove pallet from cale. Follow above filling instructions.
LEHMAN 01327
SEMI-BULK FILLING INSTRUCTIONS
1. Turn on power and air supply.
. Set machine to net Mode by depressing 'NET/SROSS' selector button. Set selector switch to AUTOMATIC" position and ria3e sure red stop button is not depressed. Set plywooct on scale. Hang bag. Place spout over cuff and switch on 'CUFF INFLATOR'' switch. Hang safety bag. Set dust collector discharae to propel- bin and turn on dust collector. Depress "AUTO TARE" button. Scale should i-ead ZERO. Enter wt. set points and timer settings.
Push "CYCLE STAT. You will hear relays engage. If not,
repeat above proceedui'e.
EMERGENCY STOP" button should be used if a bag falls off or ovarfills. This will interrupt the cycle, but not cancel it.
When ready, pull out button and cycle will automatically continue
after a ID second del&y. (Pi-ovided you di not cancel cycle by: killing power at "main breaker r "control power but ton or cuff inflator" switch).
If you need to re-position fill spout during cycle, do not switch
off cuff inflator. Deflate cuff manually by opening air petcock.
That way you don't cancel the cycle.
If cycle is canceled, you have t start new cycle by depressing cycle start. Machine will go through all vibrations and set points again.
If ba floods during (ill stage i, partially close main fiLl valve by decreasing air at stage t regvlator (turn counter clockwise, clockwise will mci-ease pressure and open main valve more)
If bag floods during fill stage 2 (trickle cycle), main valve is open. Close valve by decreasing air at stage 2 regulator (turn all the way courAterclockwiseL Only the rotary feeder EhQ'ild. operate during fill stage a.
TO FINISH PARTIALLY PILLED BAG
Set scale to "NET mod.e Zero TARE" wt. Place bag on a pallet and lift in place with forklift. Hang bag and i-emove pallet front scale.
Follow above filling instructions.
LEHMAN 01328
'C 4.
c2cri'
tA ,k 3,ft4/
a;Iac.yLFzeAJc _ji_=
FAITOUTE STEEL COMPANY, INC..
102 FRELINGHUYSEN AVE. NEWARK, N.J. 01114 Hot Roiled Sara Cold Finished Bars Bar Shapes Structural Shapes Carbon & Code Plates Diamond Plots Carbon Sfleets I Expanded Metals
Drill Rods Flat Ground Stock Alloys Flexangle "Coaipiele Processing Facilities"
Newark. N.J. 1201) 242-1000 New York and Psnnsylvania 1-300-524-1203
LEHMAN 01329
SEMI-BULK MACHINE
MANUAL OPERATION
Set machine to "NET" mode. Set selector switch to "MANUAL" position. Set bag in place. Switch on "CUFF INFLATOR SWITCH". Depress "AUTO TARE" button. Set jog fill switch to "FAST FILL" positon. (This activates 2nd stage relay and opens main valve. Adjust 2nd stage air regulator so that main valve fully opens). Press "JOG FILL" button and hold until desired wt. reached. Move selector switch to "LIFT" positon and wait 7 seconds for table to raise before turning on vibrator. Vibrate for desired time then shut off vibrator and switch back to "MANUAL FILL" and repeat filling and vibrating. to- Trickle fill last 100 lbs. by setting jog fill switch to "SLOW FILL" position. (This runs rotary aerlock feeder only Main valve remains closed) - Push "JOG" button and trickle to final wt.
CHECK WEIGHING j- Set scale to "GROSS" jnode.
Put empty pallet and bags to be "TARED' onto scale. Press "AUTO ZERO". Scale should read zero. Remove empty pallet & bags. Scale will read a negative tare wt. Set full pallet on scale. Scale will show exact net wt. each time a full pallet is placed on it, until the "AUTO ZERO" is pressed again.
LEHMAN 01330
TO ENTER WT. SET POINTS: 1. Push set" button. 2. Push "stp" buttoa for step; red light indicates set. point.
There is a set point and pre-act. for each step. Blinking red light indicates pre-act. 3. Press desired. wt. number and then "K" for enter. Repeat for each step. Push "CE" to clear a mistake. 4. When all set points are entered, push "OPR" for operate. NOTE: Set points cannot be changed during fill cycle without dis-
rupting cycle. TO SET TIMER: To change tine periods use the timer key pad inside Control Panel. 1). Push number pad and up or' down arrow pads until timer position
number is reached as idicated on display. Timer positions are as follows: 1. Blower (Bag Inflate) time. 3. First Weigh Set Point Vibration time. 5. Second Weigh Set Point Vibration Time. 7. Third Weigh Set Point VIbration Time.
Dust Extraction Provision Time Delay After Fill Valve Opens. Dust Extraction Provision Time Delay After Fill Valve
C loses
Timer position numbers 2.4, and. 6 are vibration lift delay times, factory set for seven (7) seconds. 2). Push "Ent" (enter) pad to readout existing time. . Push "Set" pad. to enable programming. Push up and down arrow pads to program time period. 5). Push "Ent' pad to enter new time period. NOTE: Timer settings cannot be altered during fill cycle.
LEHMAN 01331
TO ENTER WT. SET POINTS:
1..
2.
PPuusshh
There
""isssettpa"sbebututtptotoonin.ntfoarrisdteppr;e-raecdt
lfiogrhet aincdhisctaetpe.s
se point.
Blinking
red
light indicates pre-act.
3. Press desired wt. number and then "E" for enter. Repeat for
each step. Push "CE' to clear a mistake.
4. When all- set points are entered., push "OPR" for operate.
NOTE:ruSpettipnoginctyscclaet.inot be changed urins fill cycle without di;-
TO SET TIMER:
To change time periods use the timex' key pad inside Control Panel.
i).
Pnuumshbneurmisbreerapcahdedanads
uidpiocar tdeodwQnnardrioswplapya.ds
until timer positiorA Timer positions are
s follows;
i. Blower (Sag Inflate) t,ime.
3. - First Weigh Set Point Vibration time.
Second Weigh Set Point Vibration Time.
7. Third Weigh Set Point Vtbfltion Time.
i4. Dust. Extrac.1on Provision Time Delay After Fill Valve
Opens.
15. Dust Extraction Provision Time Delay After Fill Valve
CloEes.
Tiner position numbers 2.4.. and 6 are vibration lift delay times,
factory set for seven (7) seconds.
Push "Ent" (enter) pad to readout existing time.
Push "Set" pad to enable prcqraraminq.
45))..
Push Push
up and down "Ent" pad to
arrow pads to program time enter new time period.
period.
NOTE: Timer settings cannot be altex'ed during fill cycle.
LEHMAN 01332
TO ENTER WT. SET POINTS: 1. Push "set' button. 2. Push 'stp' button for step; red light indicates set point.
There is a set point and. pre-act for each step. Blinking red. light indicates pre-act. 3. Press desired. wt. number and then "E" for enter. Repeat for each step. Push "CE1' to clear a mistake. 4. When all. set points are entered, push "OPR" for operate. NOTE: Set points cannot be changed during fill cycle without dis-
rupting cycle. TO SET TIMER: To change time periods use the tinter key pad inside Control Panel. 1.). Push number pad and up ot- down arrow pad.s until timer position
number is reached. as id.icated on aisplay. Timer positions are as follows: t. Blower (Bag Inflate) time. 3. First Weih Set Point Vibration time.
Second Weigh Set Point Vibration Tinte. 7. Third Weigh Set Point VIbration Time. 14. Dust Extraction Provision Time Delay After Fill Valve
Opens. IS. Dust Extraction Provision Time Delay After Fill Valve
Closes. Timer position numbers 2,4, and 6 are vibration lift delay times, factory set for seven (7) seconas. Push "Ent" (enter) pad to readcuit existing time. Push "Set" pad to enable pi-ogramrng. . Push up and down arrow pads to program time period. Pus,h "Ent" psd to enter new time period.
.
NOTE: Timer settings cannot be altered, during fill cycle.
LEHMAN 01333
TO ENTER WT. SET POINTS:
PPuusshh ""ssetpt'"bbuutttotonn. for step; red light indicates set point.
There is a set point and. pre-act light indicates pr'e-act.
Press desired wt. number and. then
for each E" for
step. enter.
each step. Push "CE" to clear a mistake.
Blinking red. Repeat for
When all. set points are entered., push "OPE" for operate.
MOTEr:uSpteitnpgociyntcslec.annot be changed auring fill cycle without dis-
TO SET TIMER:
To change time periods use the timei' key pad inside Control Paxtel.
Li. Push number pad and up or down arrow pads until tiaer position
number is reached as id.icated on display. Timer positions are
as follows:
1. 3.
BFilroswt Wer e(BqhagSIentfPlaotien)ttiVmibe.ration time.
Second Weigh Set Point Vibration Time.
7. Third Weigh Set Point VIbration Time.
14. Dust Extraction Provision Tine Delay After Fill Valve
Opens.
5. Dust Extraction Provision Time Delay After Fill Valve
Closes.
Timer position numbers 2.4, and 6 are vibration lift delay times,
factory set for severs (7) seconds.
2). Push "Ent" (enter) pad to readotst existing time. ). Push "Set" pad to enable prograinntin.
4) . Push up and down arrow pads to program time period. 5). Push "Ent" pad to enter' new time period.
NOTE: Tinier settings cannot. be altered during fill cycle.
LEHMAN 01334
TO ENTER WT. SET POINTS: I. Push "set" button. 2. Push "stp" button for step; red light indicates set point.
There is a set point and pre-act for each step. Elinkin red light irtdicates pre-act.
3. Fres desired wt. nunber and then "E" for enter. Repeat for
each step. Push "CE" to clear a mistake. 4. When all set points are entered, push "OPR' for operate. NOTE: Set points cannot be changeO. during fill cycle without dis-
rupting cycle. TO SET TIMER: To change tirae periods use the timer key pad inside Control Pane!. 1). Push number pad and up or down arrow pads until timer posit-ion
number is reached, as idicated on display. Timer positions are as 10110w5: 1. Blower (Bag Inflate) time. 3. First Weigh St Point Vibration time.
Second Weigh Set Point Vibration Tirie. 7. Third Weigh Set Point VlbratiDn Time.
Dust Extraction Provision Time Delay After Fill Valve Opens. Dust Exti-action Provision Tine Delay After Fill Valve
Closes -
Timer position numbers 2,4, and 6 are vibration lift delay tijiles, factory set for seven (7) seconds. . Push "Ent' (enter) pad to readout existing time. Push 'Set" pad to enable programMing.
.
- Push up and down arrow pads to progi-am time period. Push "Ent" pad to enter new time period.
NOTE: Timer settinQs cannot be altered during fill cycle.
LEHMAN 01335
TO ENTER WT. SET POINTS: 1. Push "set't button. 2. Push "stp" button for step; i'ed light indicates set point.
There is a set point and pre-act for each step. Blinking red light indicates pre-act. 3. Press desired wt. nuxaber arid then "E for enter. Repeat for each step. Push "CE" to clear a mistake. 4. When all. set points are entered, push "OPR" foi- operate. NOTE: Set points cannot be changed during fill cycle without dis-
rupting cycle.
TO SET TII4ER:
To change time periods use the timer key pad inside Control Panel.
iL Push number pad and up or down arrow pads until timer position
number is reached as idicate'i on display. Timer positions are as follows: 1. Blower (Bag Inflate) time. 3. First Weigh Set Point Vibration time.
Second Weigh Set Point Vibration Time. 7. Third Weigh Set Point VIbration Time. 1.4. Dust Exti'actlon Provision Time Delay After Fill Valve
Opens. 15. Dust Extraction Provision Time Delay After Fill Valve
Closes. Timei- position numbers 2,4, and 6 ai-e vibration lift delay times, factory set for severs (7) seconds. Pugh "Ent" (enter) pad to readout existing time. Push "Set" pad to enable proaranming. 4) . Push up and down arrow pads to program time period. 5). Push "Ent" pad to enter new time period. NOTE: Timer settings cannot be altered during fill cycle.
LEHMAN 01336
TO ENTER WT. SET POINTS:
1.
.
PPuusshh Tlihgehret
""isssetpta""sbbeuuttttptooonni.nftoar nsdtepp;rer-eadct. indicates pre-act.
lfiogrhet ainchdJsctaetpe.s
set point.
Blinking red.
3. Press desired wt - nuaber and. then E" for enter - Repeat for
each step. Push CE" to clear a mistake.
4. When all set points are entered, push "OFW" for operate.
NOTE:ruSpettipnoginctsycc&len. nctt b changed. cturincl fill cycle without dis-
TO SET TIMER:
To change time period! use the timer key pad inside Control Panel
Push number pad. and up or down arrow pads until timer position number is reached as id.icated on display. Timer positions are as follows; 1. Blower CBsg Inflate) time3. First Weigh Set Point Vibration time.
. Second Weigh Set Point Vibration Time. 7. Third. Weigh Set Point VIbration Time. 14. Dust Extraction Provision Time Delay After Fill Valve
Opens -
t5. Dust Extraction Provision Time Delay After Fill Valve
Closes
Timer position numbers E,4, and 6 are vibration Lift deLay times, factory set fo seven (7) seconds.
Push 'Ent (entr) pad. to readout existing tize.
Push "Set" pad to enable programming. Push up and down arrow pads to program time period. Push "Ent pad to enter new time period.
NOTE: Timer settings cannot be altered during fill cycle.
LEHMAN 01337
TO ENTER WT. SET POINTS: 1. Push 'tset" button. 2. Push "stp button for step; red light indicates set point.
There is a set point and re-act for each step. Blinking red light indicates pi'e-act. 3. Press desired wt. number and then "E" for enter. Repeat for each step. Push "CE" to clear a mistake. 4. When all, set points are entered, push "OPR" for operate. NOTE: Set points cannot be changed lui'ing fill cycle without dis-
ruptinQ cycle. TO SET TIMER: To change time periods use the timer key pad inside Control Panel. 1). Push number pad and up or down arrow pads until tinier position
number is reached as id.icated n display. Timer positions ai'e as follows:
Blower (Bag Inflate) time. First Weigh Set Point Vibration time. 5. Second Weiqh Set Point Vibration Time. 7. ThSi'd Weigh Set Point Vibration Tine. 14. Oust Extraction Provision Time Delay After Fill Valve Opens. 5. Dust Extraction Provision Time relay Afti' Fill Valve Closes Tiner position numbers .4, and 6 ai'e vibration lift delay times. factory set for seven (7) seconds. 2) . Push "Ent" (enter) pad to readout existing time. Push "Set" pad to enable proqramrning. Push up and down arrow pads to progl'am time period. 5) . Push 'Ent" pad to enter new time period. NOTE: Timer settings cannot be altered during fill cycle.
LEHMAN 01338
S
CLASSIFIER TRIALS
Cyprus Industrial Minerals Company
Interoffice Correspondence
To DISTRIBUTION LIST
Date JANUARY 5, 1983
From R. B. RICKARD
subject PERSONNEL CHANGE AT ALDER PLANT
Effective January 9, 1984, Mr. A. B. "Bud" Cooper, special Assignments, is taing on the additional responsibilities of the Alder Plant. Any? inquiries involving the Alder Plant should be made to him either at Alder or the Ennis office. Mr. Cooper will continue to report- directly to me.
DISTRIBUTION LIST:
C. D. Lessner L. D. Murino R. J. Buettner C. T. Rhyne
J. Vigil C. T. Felger T. E. Cook H. J. Lorang
K. Phillips J. 5. Felger C. M. Dugan K. B. Lehman
M. R. McCune T. Landels
H. P. Arellanez
E. J. Panisko
SF
/24(3 /oe
4
Os-
CYPRUS
LEHMAN 01340
DATE TIME
'80/ 4OLIER MILL REPORT
1F5 .e. OPERAT'R
PRODUCT
MAO fl(i,,_tAMPER D.C.
LOT Mo.
otI13
aoJ?UCTI0N
NOTES
jTiME
t
/c3030 - flJ
,,'oo
/1,0 ?- cEo
o
F'fS /.'- o S-k-o
,i30 ?s' a7
cc
33
f/3lg442
fl o
ffll.o0
/i 33
t0
SCREEN No
'!#.
K
:
- ait
fl2 .8y /c
g'r cts Sp,?flff,c /ZFY4 f2P, /3oo c)-)-
PeD 3
" /2-30 ?.?-
365fl' oisfl3no2o5o-r9n7/afOl3/"t,'rcV;'ii,'olO ,'o
's.'-c
gfl"
nail fS/O
gfcl.o0
800
pg
. S33 "
16 -
&p
Down Tin - Cause - Production Notes:
. mItt -a
LEHMAN 01341
ROLlER MILL REPORT
DATE I#1I 4Lf' SHIFT
OPERATR
wG-/,'c 1.-
PRODUCT K<
LOT No.
5a1-!IS
TIME
MILL FAN
tw c m's
MAW
r
INN ER
p... as
DAMPER
D.C. PRODUCTION - NOTES
TIME nftlu.-
Gil-op METER
930 94 $4
/c3Q 03 c
'4
SCREEN No.
p7
90
-"'p
"1RG- c-alt
/,zp7
/5-
Ic
Sen-INC/C
fZPwf
(s37
a7
//OO sr,cr ccm r'r &
0/f- CO
///0 0 g-00 ?e. 2 .1/h /5- (/j /3oo C;'-
rgs 0
'-'33 Pc 0 0
?9.7 I,
,It,' ft
33C 9n1
'V
flQ 4-/C I,
gas- (wc
'I it'
'I
'I 'no
ft. I,
'I
'p o7O (I 'F
a 97? afl3 6k /poO) jotS
0 5n
6
2 33
0 200 2?'
0 jar
I,
,1, I,
Ii
'I
2'r7i%o6
0 oa
0 sac
433 I, ft
ft 4
Down Time - Cause - production Notes:
a. HUT.
LEHMAN 01342
1.
DATE TIME
ROLlER MILL REPORT
SHIFT
OPERATOR
PRODUCT
/ 10
LOT No.
MIL MAG fl1j144,,_arza D.C. ROIUCTION - NOTES
S
TiME TEST EEAD
l2' /t
TERISUA No.%
%'flp D-j G.47! c43S'
P o --
_______
S57 _____________
'A o
flo
0
fl jn_A - *2. It
,i
/Q
000 000
k/LC
-
i'f
nri ?otI 4 ,cK2
o 800
Down Ti.. - Cause - production Notes
U'
633 fi.'41
C3Ci
$kL)
U/s'
?'S. jC n4e "
a. IWIL
LEHMAN 01343
/
DATE
TIE
ROLlER MILL REPORT
SUIFT
OPERATOR
PRODUCT
-.
LOT Ii..
-- 11!4L.
AG fltJ.,.'IAMPER D.C. RODUCflON - NOTES
TiME
IV.
TEST REAl)
COLOR
I TER 'ISUA
'Ac? 2TJ
Soo
SCREEN
No.
'1
ar
sr/1.
:zL2
I
3
2-00
-':30c rn
59th) bc L9m CZ'tJ
u i& t
/1 I.
/1
- cflm
97$
Ii
r'c
2 1)
- oo
Don TJs. - Cause - Production Notes:
1 O37';!r
10 tfl'-
/ //
-4 "' I_c
cK. ISIS.
LEHMAN 01344
Cyprus Induitrial Minerals Company
Interoffice Correspondence
To
Mary cloud From Keith B. Lehman
Subject Urgent Analysis Requested;
Date
January 5, 1984
*29 SO. PLAINFIELD, N.J.
DOVER COURSE: Particle size distribution to compaito Beacon Talc. 200 mesh screen.
17 3. GEB
Loose bulk density 50 tap bulk density
DOVER FINES: I
Particle size distribution to compare to suprafino Talc.
325 mesh screen
491
.c
GEB 4. Loose bulk density
. Hegman
2 eXr
7/zc Keith B. Lehman Mill Supertendent
KbL7alk
CYPRUS
LEHMAN 01345
DATE
TIME
ROLlER MILL
SUIFT
OPE4AT9R
PRODUCT
p4
DAMPER D.C.
LOT No. PRODUCTION - NOTES
TIME TEST READ METER VISUAL No.%
ii .._//,_7
_jj3_J___o C?
-
q4fr Th
I.
i
-, ,-rzz -crr
7
-
-9
Down Tin - Cause - production Notes:
X.5
77'
CK. INIT.
LEHMAN 01346
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LEHMAN 01347
DATE TIME
ROLlER MILL REPORT
a___SBIFT
OPEMOk
PRODUCT
Is-F.
tieR-.
SLeea.
WAG fl-j;._'ulPER D.C.
LOT ac.
RODUCTION - NOTES
fl ctiM'TIME TEST REiD TERISU No.$
R .P. fri.
1:2-t 10 81 3? o
.So
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5
34
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flsL
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? 84' .v 3- -es"i,.
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:ffllflrigS 8:55 v 79.7 %
" 83
O
o
D fl__________
Don ISa. - Causs - ProAuotton Notes:
4t
LEHMAN 01348
HEALTh MD SAFETY TRAINING REFERENCE MANUAL CYPRUS INDUSTRIAL MINERALS COMPANY TALC DIVISION
7200 3. Alton Way Englewood, Colorado 80155
(303) 740-5470
LEHMAN 01349
HEALTH AND SAFETY TRAINING REFERENCE GENERAL INDEX
Introduction and Instructions for Use Cyprus Industrial Minerals Videotape Programs Standard Oil Health and Safety Film List
Indexes Alphabetical Subject
Program Descriptions Ordering Information MSHA Safety and Health Training Plan Reconnended Plan, Approval Process MSHA Audio Visual Programs Maintenance Skills Training Foreward duPont Courses Tel-a-Train, Inc. Courses ICS Intext Courses
LEHMAN 01350
HEALTH AM) SAFETY IRAINIIE REFEREZE MANUAL LNTROOUCTLON AM INSTRUCTIONS FOR USE
This training reference manual was designed to assist Talc Division operations in their health and safety related training efforts. It contains indexed references and swtinaries of audio-visual based training programs that cover a wide range of topics in health and safety, environmental, 9eneral interest, and maintenance and operator skills training. The Cyprus Industrial Minerals videotape programs are available through the Talc Division Safety Department offices at 303-740-5470 or 406-285-3271. The Standard Oil programs are available through SOCO's Media Resources Center. Instructions are provided for ordering hi that section. Required Mine Safety and Health training is also covered with a sample training plan, a sunmiary of the approval process, and an MSHA audiovisual program list. Finally, a reference section on maintenance and operator skills training is provided. Examples of connercially available training programs on a multitude of topics are provided. Any questions or clarification of materials or ioformation should be directed to the Talc Division Safety Department offices at 303-740-5470 or 406-285-3271.
Issued 12/84
LEHMAN 01351
114 FII..M LIST -. --
CYPRUS INDUSTRIAL MINERALS FILM LIST
The following videotapes are available through the Talc Division Safety Department offices. Order by calling either (303) 740-5470 or (406) 285-3271.
LOOCOIJT PROCEDURES Detailed guidelines on lockout procedures for electrical, pneumatic/hydraulic, fluids and gases and mechanical actuated equipment. Covers the six basic steps of a lock and tag procedure. Also covers start up procedures. Reconmended for all maintenance and operations personnel.
' VHS Videotape
GRINDING WHEEL SAFETY - PART 1 & 2 Thoroughly covers all aspects of safe use of grinding wheels. Covers ring testing, mounting, dressing wheels, guards and general precautions. Recomended for all maintenance personnel.
" VHS Videotape
Part I (22:18)
Part II (19:40)
COLOR OF DANGER/ThE WINNERS, THE LOSERS Catepillar films on safe forklift operation. Excellent film recomended for all mill employees.
" VHS Videotape
Available in Spanish
MULTIPLE cHOICE/SHPXE HANDS WITH DANGER Catepillar films on heavy equipment operation and maintenance. Excellent films. Reconmiended for viewing by all mine employees, mill maintenance and mill loader operators.
" VHS Videotape
PROPANE GAS AND FORKLIFTS Reviews the benefits and precautions needed with propane fueled lift trucks. Covers fueling procedures, basic maintenance, general precautions. Recomended for viewing by all mill employees and mine employees who work with or operate propane powered vehicles.
" VHS Videotape
WIRE ROPE AND SLINGS Five segments on one tape covering wire rope construction, use and inspections and wire rope slings - how they are made, how they work and how to use safely and correctly. A sixth segment covers web slings. Recommended for all maintenance employees.
LEHMAN 01353
2
OXY/ACETYLENE WELDING - SAFE PRACTICES Excellent tape from Victor Welding on set up and use of Dxy/acetylene welding systems. Covers and stresses safety aspects such as preventing flash back, tip selection, flame size, etc. Recommended for all maintenance eniplcyees.
' VHS Videotape
SCAFFOLOING Proper erection of all types of scaffolding. Recomended for any employee who must use scaffolding. Available for review with contractors working cn our property with scaffolding.
" VHS Videotape
LOVE YOUR BACK Safe lifting program adapted to our mill locations. Shows 13.1. employees lifting bags, twisting, etc. Back exercises covered. Recommended for viewing by all employees.
" VHS Videotape
DUPONT FORKLIFT TRAINING SERIES A series of four tapes, employee workbooks and final quiz that covers safe operation of forklifts in an industrial environment. Course can be ta<en on an individual study basis or on a lecture/group basis. Recommended fo all forklift operators. Should be required for all new lift operators.
" VHS Videotape
PREVIEW OF TALC DIVISION OPERATIONS Videotape preview of Talc Division locations,('not narratec, Good for slowing employees who we are and what we do.
" VHS Videotape
Approxirriately 30"
FALL PROTECTION
Basic guidelines on fall protection, safety belt and lanyard selection.
inspection and use. Rose Manufacturing presantation. Shots of specialized
fall protection devices such as the SALA safety block arid bulk loading fall
protection/access systems at Three Forks. Recommended for viewing by ill
enip 1 oyees.
-
I VHS Videotape
THREE FORKS ROLLER MILL OVERHAUL Tape of 54" roller mill overhaul in mid 1984.
!" VHS Videotape
LEHMAN 01354
3
S
BATtERY CHARGING PROCEDURES
Short film on proper steps required to safely jump start or charge a vehicle's battery. Stresses the explosion hazards associated with battery charging. Warning stickers detailing jump start procedures (see below) are also available. Reconinended for all employees.
VHS Videotape
use CAUTION and SAFETY EYEWEAR when junw-startlng vehicle.
Place In glove compartment or other clean, dry location.
WARNING
BATTERIES PRODUCE EXPLOSIVE GASES
Keep sparks, flames and cigarettes away from batteries at all times. Wear eye protection. Don't lean over batteries during Jump-starting. See owner's manual for instructions.
WEAR EYE
'poTEcr'ON
JUMP-START INSTRUCTIONS
Be sure: vent caps are tight and level.. .damp cloth. if available, Isplacod overvont cops.. .vehicles are not touching.., both electsical systems are the same voltage. Don't Jump-Start It Fluid Is F,ozen
ATTACHING ThE CABLES
(Do In ardor listed):
one Jumper cable to positive (+) terminal
OCloaf mdispcharged battery wired to starter or solenoid.
Do not allow positive cable clamps to touch any metal otherthan batten) terminalt
other end of positive (+) cable to positive (+) terminal of booster battery.
Connect one end of the second cable [negative ()] ()OCtoonontheecrtterminal [negative ()J of booster battery.
Make final connection on engine block of stalled engine (not to negative post) away from battery, carburetor, fuel line, any tubing or moving parts.
Connect CthIes a Shown
GROUND
SERVicING BArTERY
Stand back from both vehicles. Start car with qood batterythen start the disabled car.
Remove cables In reverse oixler of connections beginning by ffmt removing cable from engine
block or metallic ground.
a!9'1t.
NATIONAL SOCIETY TO PREVENT BliNDNESS
Ca,IN 4 by SS S0 P,va.il 0b,n
LEHMAN 01355
4
S
PRE-SHIFT INSPECTIONS Covers the actual pre-operation inspection of small front end laader/backhoe at a Cyprus mining location but can be used to explain the purpose and need for pre-shift inspections for all types of equipment. Explains the safety and good operating practices enhanced by a thorough inspection of a vehicle before operating. Inspection checklists for forklifts (anilable in Spanish), haul trucks, service tractors, and other havy equipment are available. Recommended for all employees particularly new employees.
" VHS Videotpae
Approximately 15 Minutes
PRE-SHIFT INSPECTION
Rubber-m.d Service Ifletot.
C
Q.4
TIRES
Loose luga, Cnck.d din. IT,. conanon. nfl paBUZe
wAUC-M%OUND
Cfl wt Engine con,ptfln*nt, Hydraulic litl. Fluid ivila
OPI1ATOR'S COIIPARTMEMT FE. extinguisher, Clian windows. Loot. obI.eW Ssat bell, PvIcIng brake ON, ContrOI Batk-op alarm
GAUGES AND WIaI1NG LIGhTS
Star. swung .ngft,u -
zero *1W flaTting engine -
normal op.r.tlng trge
ENGINg Smooth dit Unusual smoke, UnuaiiaI noun, Wlp.rs,
Exdor lights
SERVICE BRAKES
Pidal talon Against .ngtn. ponr
PARKING BRAKE Against engine powtc
SLToEoERnInNG, J.*ing,
Stntbig rnpona Unusual noises, can check .4th macMoe moVifl9
'S
RETARDER
ch.ckcpeationM5mlhs
p hour
LEHMAN 01356
VISUAL PIE-USE CHECKLIST (BEFORE STARflUP)
Fire Ektinmiistter - Present I chirged.
Engine Ott Level.
Fuel Level.
t EvIdence of AflY daagej issinc or loose bolflj mits. girds. thalns. hydraulic hose reel.
5. teelslTires - Tire tread ok. tires roold. B. Forks - Positi1Ing latches ifl working conditioni carriege
teeth not broken. thipped. or worn. 7. Anchor Pins an Ctatns - Pins not worn. loose, or bent. 3. Fluid Leaks - Damp spots or drips of fiuid.that eey indicate
a leak. Batten' - tallies (no exposed siresi. Noses - sold securely, not loose or timing.
FORKLIFT PRE-SHIFT INSPECTION FORMS
LCAICN vISuAL MITES 05 PRENDER
LA
F
#4AQUINA
Extinquidor 6. Puego-Prount. y cargado.
Rival ds Aceit. 4.1 Ittor. Rival da cotatibla.
s.ial.a 4. cualqui.r daZo: tuercas aueltaa
protaccionea, cadenas c.rr.ts 4. 1. .aog. bidrulica.
S. Ru.daa/Llsntas-sn buna condicionn.
Cuchillas 4.1 ibntacarga-pgncjonmi.j.nto 4.1
cerroo pars pouicionar lea Cuchillaa.
pasador.a da las Cadanas-qu. no atsn
gastado., .uelto., a doblado.. O Coteos flltraciann 4. tluido.-*anchas a
areas btfmedaz qu. indiqwen gotoa. 9. Saterta-C.blea. qu. no b.yan alsabrea
xpueatcs.
1.0. Manges- Segurn y tJ.rr.a. Qua it .aten
friccionando.
LEHMAN 01357
OPERATIONAL nE-USE CHECKLIST (AFTER START-Up)
Seat Belt Horn.
Good condition - Use Theail
t1g*ts - Head and warning. Foot Brake - Pedal holds. wflt stops saoothiy. ParkIng Brake - Should hoid against slight acceleration. Clutcfl and Gearshift - Slooth shIftIng, no Jaing or Jerking.
NoIses.
Dash control panel - Alt gauges operational.
SteerIng - Socth move.ent.
Lift .echanlsi - Moves s.00thly. holds. Raise forks to maximim height. Lower forks coupletely.
Tilt .echanls. - Moves smoothly, holds. Tilt ast all the way forward. Tilt mast all the way backward,
Side shifter - Moves saoothly. holds.
Shift all the way to the right.
$tilft all the way to the left.
Leaks - Check cylinders and hoses for leaks after above checks.
FORKLIFT PRE-SHIFT INSPECTION FORMS
I
ZXAflEN OPEPACIONAL DESPUES DE PRENDER LA MAQUINA
j. Cinturn do Seguridad-En Buena conaicjAn
;utiits.io
mocina.
Lucn-Dslant.rn ' Se.lea
Freno de Pie-que .1 pedal .garre y so dtng. .1 caaio'n au.vtmente.
Frno du Emerg.nci. a par. estaciaflar-debe quantar una acel.racbn l.ve.
r.gue y Ptlanca de Canibias-eanthias suaves
sin brinco. o j.i4..
Ruidos tars. S. Tabl.ra de Cantroln-indic.dores n buen
tuncianamisnta.
t4.nojo-Iviniento uav.. Mscsni. par. t1.var-avimi.nta suave. y
pie agarru. Mx. 1.. cuch&llas a Ia saura .Lxlaa y bj.las cowltamente. 11.Mc.nin,o par. 1nc1tna-.vi.ientc Su*v..y
pa. tgarr.. main. s.til baci.
delants y hacia atm.
13. M.canino pama vm carga de lado a lado' .ovini.nto Suav. y qu. ag.mre. Pbver haci. Ia izquimda y bacia Ia demecha.
13. Gots-txaminar cilindros y mangas de.pue's
4. tad.. las nrificaciane. antemiarn.
LEHMAN 01358
duPont Take Two Safety Meeting Series
The Take Two videotape series is a series of 13 videotapes, each 7-10 minutes long, designed to reduce accidents and injuries by encouragini positive safety attitudes and awareness. Take Two refers to the theme stressed throughout the series that encourages employees and supervisors to think through a job before and during the work.
The series' real value lies in its ease in use and ability to encouraQe discussion about attitudes and speciffc practices in our locations.
In addition to the thirteen individual units, the series also provdes a "Meeting Guide for teaders" and a printed outflne for each unit which helps supervisors conduct successful, interactive meetings.
Below are summaries of each unit:
#1. WHY TAKE IWO (7:30) Is an introductory tape that explains the Take Two series. It stresses that just talking about safety wont prevent injuries. Thinking through a job before acting is important.
12 A MAilER OF HABIT (7:25) Stresses the need to establish safe work practices. unsafely) can become a habit.
Working safely (or
#3 THE 140 MANS (8:00) Negative attitudes toward safe work practices are dramatized and discussed.
#4 WHO'S TO BLAME (8:15) Accident and injury reports are important tools designed to prevent recurrence of incidents. This tape shows what can happen when incident reports are ignored.
#5 OVER AND OVER NAIN (8:50) Repetitious, monotonous jobs often lead employees into a false sense of security. Thinking through a job, regardless of how many times you have performed it, can prevent accidents.
#6 NO EXCEPTIONS (8:30) Supervisors are expected to set examples and follow safe work practices.
LEHMAN 01359
-2-
#7 THE WHAT IF GAME (10:00) Confined area entry procedures and the consequences Cf not followiiy those procedures are dramatized to emphasize the need to follow procedures, to comunicate and think through jobs.
#8 IWING DO...WON'T DO (8:30) The right tools and equipment are essential to completing a job saely, productively, and efficiently.
#9 ThE COUNTDOWN (9:15) Failure to follow lockout procedures is used to show that safety on the job is rarely an isolated situation and is often the result of a series of actions of many people. STRONGLY RECOMMENDED.
#10 DON'T HIDE All INJURY (8:00) Reporting all injuries (and accidents) is important - even reporting minor injuries can prevent complications and help prevent major accidents.
#11 MAKE POUNDS. - .J3UT SAFELY (9:00) Safe production is cost effective and efficient. Accidents or injuries result in significant losses to the employee, the company, and the supervi sor.
#12 TAKE NO WHEN YOU'RE ThROUGH (10:00) Stresses the need to bring up suggestions that can lead to safe, more efficient ways to do a job.
#13 THAT MAKES ME MAD (9:00) Anger and frustration can often lead to inattention and accidents. This tape encourages employees to recognize anger as a potential hazard and to stop and Take Two or three minutes to calm down. MEETING LEADER'S GUIDE (20:00) A guide to help supervisors conduct successful, interactive meeUngs. Provides practical suggestions on how to improve safety meeting efforts.
LEHMAN 01360
LEHMAN 01361
N
STAMIARD OIL COMPANY HEALTh AM) SAFETY FILM LIST
This list of audio-visual programs has been extracted from the General Catalog of Media Resources and subsequent supplements provided by Standard Oil Company. The 16 nil motion picture films, 35 nmi slide/tape programs, and videotape programs are Intended to Improve the quality of health, safet,y, and environmental training at our locations. Films should be ordered directly from the Media Center in Chicago. Instructions for ordering are provided after the program descriptions. Both subject and alphabetical indexes have been provided. To insure arrival of the appropriate film on time, you are encouraged to order at least one month in advance. It is also possible to order several films in advance so that a different film will arrive during successive months. Requests for films should be directed to:
Standard Oil Company (Indiana) Media Center, Mail Code 2601 200 East Randolph Drive Chicago, Illinois 6Q601 (312) 856-4343
LEHMAN 01362
STANDARD OIL COMPANY HEALTH AND SAFETY FILM LIST
ALPHABETICAL TITLE INDEX
Accidents Made Easy ftccident Report American Roulette
Backfire
BeAPro
Bend Your Knees
BLEVE
Choice Is Ours, The Closed Containers and Fire Cold Can Kill Convincer, The Corporate Safety Belt Program Cranes and Hoists Crane Contacts With Overhead Power Lines
Danger Lone: Your Back Oanger Zone: Your Head Decide To Be Safe Driving Drunk Drum Handling Safety
Electrical Lockout Electrical Safety Electricity - Parts 1 and 2 Emergency Response For Operators Everything to Lose
Fire Extinguishers Fire Fighting/Fire and Oil Spills First Step, The: An Invitation to Fall First Two Minutes, The First Step To Safety: Hazard Recognition Flarnnable Liquids - Parts 1-2-3 Fools Rush In - Confined Spaces Foresight Not Hindsight Future Is In Your Hands, The
Golden Toe, The Guard Your Hands
Hands Off Danger Hand Tools Hazards Of Electricity Hazards of Warehouse Jobs Hazardous Substances Hazardous Waste/Lables and Markings Heat Stress
P aqe
1 1 1
1 1 2 2
2 2 2 3 3 3 3
3
4 4
4
4
5
5 5 5
6 6 6 6
7 7 7 7 7
8 8
8 B 8
9 9 9 g
LEHMAN 01363
ALPHABETICAL TITLE INDEX Page 2
Housekeeping Means Safekeeping How To Prevent Falls How You Lift Makes A Difference
Injuries and Chemical Burns To The Eye Introduction To Hazard Recognition Iron Graveyard, The Its Your Hearing
Job Orientation: The Supervisor's Role In Training New Employees
Keep Your Distance Knowing Your Safety Manual - Safety Training Series
- Program 2 - "Housekeeping"
Ladders Let George Do It Lockout Low Voltage Safety
Manual Handling and Lifting Material Handling Vehicles Material Handling Safety Principles Mechanical Safeguarding Mini-Seminar On The Proper Care and Use Of The
Model 2A Explosimeter Indicator Mini-Seminar On the Proper Care and Use Of The
Model 260 Combustible Gas And Oxygen Alarm Must We Fall
New Safety Equipment Noise Destroys Not By Accident - A Logical Look At Accident Investigation
Office Safety: The Thrill Seekers Oil Spill Contingency Plan On Every Hand Other Half Of The Safety Team, The
Personal Protective Equipment Personnel Safety Preventing Cutting and Welding Fires Portable Fire Extinguishers
R.C.R.A. Facility Personnel Trainmg R.C.R.A. Resource Conservation Recovery Act Reason To Live Rescue Training
Paqe
9 10 10
10 10 10 11
11
11
11
11 12 12 12
12 12 13 13
13
13 13
14 14 14
14 15 15 15
15 15 16 16
16 16 16 17
LEHMAN 01364
ALPHABETICAL TITLE INDEX Page 3
Respiratory Protection Training Rigging Wire Rope Slings Room To Live Room To Live II
Safe Forklift Operation Safe Practices Of Loading and Unloading Hopper Cars Safe Procedures for Lighting Gas Fired Vessels Safe Tank Cleaning Safer Belt, A Safety At The Spill Scene Safety, Isn't It Worth It Safety Procedures - Equipment Lockout and Respiratory
Equipment Scaffolds Seconds To Live See A Pin Slips and Falls Sound of Sound Static Electricity/Generation Accumulation and Control Step Right Up Stick It In Your Ear Surviving Winter Driving
Testing For Hazardous Atmospheres That Feeling Of Falling That's The Rule Think Before You Reach To Last A Lifetime To Your Health Tools Trenching Two Breaths To
Use and Care of Basic Tools Using Hearing Protection Devices
Walking and Wor!dng Surfaces Watch The Wires Welding - Cutting - Brazing Worker Eye, The Your Cushion For Safety
Paqe
17 17 17 17
18 18 18 18 .19 19 19
19 19 20 20 20 20 21 21 21 21
21 22 22 22 22 22 23 23 23
23 23
24 24 24 24 24
LEHMAN 01365
S
STANDARD OIL COMPANY HEALTH AND SAFETY FILM LIST SUBJECT TITLE INDEX
GENERAL A1TI11JDES - SAFE WORK PRACTICES Accidents Made Easy
Beapro
Choice Is Ours, The Convincer, The Decide to Be Safe Let George Do It Mechanical Safeguarding Safety Isn't It Worth It Trenching Thats the Rule
BACKS - LIFTING Back Fire Bend Your Knees Danger Zone: Your Back How You Lift Makes a Difference Manual Handling and Lifting To Last a Lifetime
CRANES AND HOISTS Cranes and Hoists Crane Contacts with Overhead Power Lines Watch the Wires
DRIVING - SEAT BELTS Accident Report Choice Is Ours, The Corporate Safety Belt Program Driving Drunk Iron Graveyard Keep Your Distance Reason to Live Room to Live Room to Live II Seconds to Live Surviving Winter Driving Your Cushion for Safety
ELECTRICITY Crane Contacts with Overhead Power Lines Electrical Lockout Electrical Safety Electricity - Parts 1 & 2 Hazards of Electricity Lockout Low Voltage Safety Static Electricity Generation, and Control Watch the Wires
Page
1 1 2
3 4 12 13 19
23 22
1
2 3 10 12
22
3 3 24
1 2 3 4
10 11 16 17 17 20 21 24
3 4 5 5
a 12 12 21 24
LEHMAN 01366
SUBJECT TITLE INDEX Page 2
EYE SAFETY Injuries and Chemical Burns to the Eye Personnel Safety Workers Eye, The
FALLS - WORKING SURFACES First Step, The: An Invitation to Fall Housekeeping Means Safekeeping How to Prevent Falls Must We Fall Slips and Falls That Feeling of Falling Walking and Working Surfaces
FIRE PREVENTION/FIRE FIGHTING
BLEVE
Closed Containers and Fire Fire Extinguishers Fire Fighting/Fire and Oil Drills First Two flinutes, The Flamable Liquids, Parts 1-2-3 New Safety Equipment - Explosimeter Preventing Cutting and Welding Fires Portable Fire Extinqtiishrs Safe Tank Cleaning See a Pin Static Electricity Generation - Fire Hazards Welding, Cutting, Brazing
FIRST AID/EMERGENCY PREPAREDNESS Cold Can Kill Emergency Response for Operators Heat Stress Injuries and Che&cal Burns to the Eye Rescue Training
GRINDING WHEELS American Roulette Everything to Lose Tools
GUARDING Mechanical Safeguarding
HAND SAFETY Everthing to Lose Future Is In Your Hands Guard Your Hands Hands Off Danger On Every Hand TMnk Before You Reach
P aqe
10 15 24
6 9 10 13 20 22 24
2 2 6 6 6 7 14 16 16 18 20 21 24
2 5 9 10 17
1 5
23
13
5 7
15
22
LEHMAN 01367
SUBJECT TITLE INDEX Page 3
HAND TOOLS American Roulette Everything to Lose Hand Tools Tools Use and Care of Basic Tools
HAZARD RECOGNITION Convincer, The Decide to be Safe First Step to Safety: Hazard Recognition Fools Rush In - Confined Sapces Foresight Not Hindsight Introduction to Hazard Recognition Job Orientation - Supervisor's Role in Training New Employees Personnel Safety
HAZARDOUS ATMOSPHERES - CONFINED ENTRY Fools Rush In - Confined Spaces MTh-Se&nar on the Proper Care and Use of the Model 2A Explosimeter Indicators Mini-Seminar on the Proper Care and Use of the Model 260 Combustible Gas & Oxygen Alarm New Safety Equipment Safe Tank Cleaning Testing for Hazardous Atmospheres Two Breaths To
HAZARDOUS WASTE Hazardous Waste - Labels & Markings Oil Spill Contingency Planning R.C.R.A. - Facility Personnel Training R.C.R.A. - Resource Conservation Recovery Act
HOUSEKEEPING Housekeeping Means Safekeeping How to Prevent Falls Know Your Safety Manual - Housekeeping
HEARING PROTECTION Its Your Hearing Noise Destroys Personal Protective Equipment Stick It In Your Ear Sound of Sound To Your Health Using Hearing Protective Devices
P ae
1
5 B 23 23
3
4 7 7 7 10
11 15
7
13
13 14 18 21 23
9 15 16 16
9 10 11
11 14 15 21
20 22 23
LEHMAN 01368
SUBJECT TITLE INDEX Page 4
LAB SAFETY Safety Isn't It Worth It?
LADDERS - SCAFFOLDS Ladders Scaffolds Step Right Up
MATERIAL HANDLING Drum Handling Safety Hazards of Warehouse Jobs Material Handling Vehicles Material Handling Safety Principles Safe Forklift Operation Safe Practices of Loading and Unloading Hopper Cars
MAINTENANCE - SHOP SAFETY American Roulette Cranes & Hoists Everything to Lose Hand Tools Rigging Wire Rope Slings Safety Procedures - Equipment Lockout Tools Use and Care of Basic Tools Welding - Cutting - Brazing
PERSONAL PROTECTIVE EQUIPMENT (SEE HEARING, RESPIRATORY PROTECTION) Danger Zone: Your Head Golden Toe, The Injuries and Chemical Burns to the Eye Personnel Safety Personal Protective Equipment Safer Belt, A To Your Health Workers Eye, The
RESPIRATORY PROTECTION Fools Rush In - Confined Spaces Hazardous Substances New Safety Equipment Personal Protective Equipment Personnel Safety Respiratory Protection Training Safe Tank Cleaning Safety Procedures - Equipment Lockout and Respiratory Equipment Testing for Hazardous Atmospheres To Your Health Two Breaths To
Page
19
11 19 21
4
9 12 13 18 18
1 3
5 8 17 19 23 23 24
4 8 10 15 15 19 22 24
7 9 14 15 15 17 18
19 21 22 23
LEHMAN 01369
SUBJECT TITLE INDEX Page 5
SHDP SAFETY/MAINTENANCE (SEE WELDING, GRINDING, HAND TOOLS) Everything to Lose Hand Tools Low Voltage Safety Mechanical Safeguarding Rigging Wire Rope Slings Safe Tank Cleaning Safer Belt, A Use and Care of Basic Tools
SUPERYISDRY TOPICS First Step to Safety - Hazard Recognition Foresight Not Hindsight Job Orientation - The Supervisors Role in Training New Employees Not By Accident - A Logical Look at Accident/Investigation Other Half of the Safety Team, The That's the Rule, Parts 1 & 2
WELDING - CUrlING SAFETY Closed Containers and Fire Mini Seminar Model 2A Explosimeter Mini Seminar Model 260 Combustible Gas and Oxygen Alarm Portable Fire Extinguishers Preventing Cutting and Welding Fires Safe Tank Cleaning Testing for Hazardous Atmospheres Welding - Cutting - Brazing
WIRE RDPE AND SLINGS Rigging Wire Rope Slings
P aqe
5 8 ia 13 17 18 19 23
7 7
11
14 15 22
2 13
13 16 16 18 21 24
17
LEHMAN 01370
ACCIDENTS MADE EASY
Employee attitudes toward safety are uncovered as a result of a series of
recent accidents that could have and should have been avoided.
Restricted - Standard Oil Company and Affiliates only
1000986MP6PC
l6nin
Optical Sound
Color
10 Mm.
1975
ACCIDENT REPORT
Program stresses the importance of personal responsibility while driving.
Shows how "the attitude factor" can cause and cure accidents. Positive ideas
are provided to develop safe attitudes.
Restricted - Standard Oil Company and Affiliates only.
1001O64MP6PC
l6nmi
Optical Sound
Color
15 Mm.
1982
AMERICAN ROULETTE
Program describes safety hazards of grinding wheels. Covers maintenance
procedures and safety procedures for air portable grinders and bench and plate
mounted grinding wheels. Sates importance of safety glasses and proper
methods for installing or changing grinding wheels.
Restricted - Standard Oil Company and Affiliates only.
2020583 VAIC
VT Sound
Color
30 Mm
1974
01 Videotape Program
BACKFIRE
One out of three people fln the workforce will injure their back within the
next 12 months--it is industry's most common injury. This program attempts to
cut those odds. I
Restricted - Standard Oil Company and Affiliates only.
1001O83MP6PC
1Gm
Optical Sound
Color
15 Mm.
1977
S
BE A PRO
Stresses the fact that just as professional athletes protect themselves with
good equipment and attitudes. Workers too should develop a professional
attitude toward their work. Spectacular sport scenes make the film
entertaining as well as educational.
Restricted - Standard Ol Company and Affiliates only.
1000G27MP6PC
16mm
Optical ound
Color
15 Mm.
1969
LEHMAN 01371
2
BEND YOUR KNEES
Anyone who picks up as much as a piece of paper from the floor needs to see this film. Len Ring one of the worlds greatest safety cormiunicators, puts forth his knowledge and sharp wit to show how insidious back injuries really
are and shows an easy method to prevent them. Restricted - Standard Oil Company and Affiliates only
100 1029MP6 PC 16mm
Optical Sound
Color
18 Mm.
1974
BLEVE
The film on boiling liquid expanding vapor explosions. Spectacular fire
ground footage shows how these explosions can cause widespread death and
destruction. Offers guidance on decisions affecting attack or evacuation.
Uses animation to clarify explanations. Essential for fire fighters, tank
fleet operators, flaumiable liquid transportation and gas company personnel.
1000983MP6PC
16mm
Optical Sound
Color
19 Mm.
1978
CHOICE IS OURS, THE
Program discusses methods to avoid vehicle accidents by applying the four-second rule while driving. Examples are reviewed in several road scenes. Restricted - Standard Oil Company and Affiliates only.
202 1771 VA9C VT
Sound
Color
15 Mm.
1983
CLOSED CONTAINERS MD FIRE
Demonstrated are the effects of extreme heat on closed containers: rupture or
explosion. If we recognize clues, we will have a better chance of dealing
with fires involving containers
Restricted - Standard Oil Company and Affiliates only.
100 1O5GMPGPC
l6imi
Optical Sound
Color
20Mm.
1981
COLD CAll KILL
The dangers of hypothermia are presented, and proper preventive measures are
demonstrated.
Restricted - Standard Oil Company and Affiliates only.
100 106 2MP6 PC
16m
Optical Sound
Color
28 Mm.
1980
LEHMAN 01372
S
3
CONVINCER, THE
Each year over 2 million employees suffer severe diabling injuries at work.
Over 90 percent of them were caused by someone, usually the injured employee,
performing an unsafe act. Slides in this program are of actual injuries, and
those who may become Ill should be excused.
Restricted - Standard Oil Company and Affiliates only.
302 16225L2CC
SLAC
Sound
Color
12 Mm.
1979
CORPORATE SAFETY BELT PROGRAII
Program is designed to aid in establishing and supporting an on-going safety
belt canipaign.
Restricted - Standard Oil Company and Affiliates only.
802 1782MP5L
SLAC
Optical Sound
Color
30 Mm.
1983
CRANES AND HOISTS
Safety principles in accordance with OSHA Standards are presented in this
program. SupplEmentary materials are available. Videotape version order
2021649.
Restricted - Standard Oil Company and Affiliates only.
N1o0.0 1O91MP6PC
l6mi
Optical Sound
Color
26 Mm.
1982
CRANE CONTACS WITH OVERHEAD POWER LINES
Stresses the Safety precaustions a crane operator must take while moving
various types of loads near overhead power lines. This is a slide-booklet
program.
Restricted - Standard Oil Company and Affiliates only.
30205345L25C
SL Silent Color
1974
DANGER ZONE: YOUR BACK
Program attempts to motivate emplyees to use safe guidelines before attenpting
to lift, push or pull. Restricted - Standard Oil Company and affiliates only.
10009 55MPG PC
16mm
Sound
Color
19 Mm.
1976
LEHMAN 01373
4
DANGER ZONE: YOUR HEAD
An injury to the head is one of the most potentially debilitating types of
injuries. If the brain is damaged, the damage is permanent. In several cases
workers who were required to wear hats did not understand why, did not inspect
and maintain their hats, and even abused them. This program instructs and
emphasizes the importance of good head protection.
Restricted - Standard Oil Company and Affiliates on'y.
10011O1MP6PC
16mm
Optical Sound
Color
16 Mm.
1983
DECIDE TO RE SAFE
Proves safety comes with decision. Points up the need for sincere
determination to work safely.
1000137MP6PB
16mm
Optical Sound
Black & White 15 Mm.
1970
DRIVING DRUNK
A cocktail party is the setting in which myths concerning effects of alcohol
on individuals are deflated. These include "some drinks are less intoxicating
than others." "It's O.K. to drive as long as you have some hot coffee to
sober you up." "It's easy to spot someone impaired by alcohol)' Alternatives
to "driving drunk" are offered also. A "know your limits" chart for blood-
alcohol percentage is explained.
Restricted - Standard Oil Company and Affiliates only.
2021770 VA8C
VT Sound
Color
28 Mm.
1984
DRUM HANDLING SAFETY
Discussed in this program are proper methods for palletizing drums, rolling
drums, dumping drums, breaking drums, and safety equipment.
Restricted - Standard Oil Company and Affiliates only.
3021605SL2CC
SLAC
Sound
Color
15 Mm.
1974
ELECTRICAL LOCKOUT
Improper or careless lockout/tagout procedures result in an alarming number of
needless injuries. This program points out how they happen and how to avoid
them. Available in half inch VHS videotape format only.
Restricted - Standard Oil Company and Affiliates only.
2021676 VA9C VT
Sound
Color
27 Mm.
1983
LEHMAN 01374
5
ELECTRICAL SAFETY
A program f or anyone who works around electric current. Hazards of electric shock are explained and safe practices are demonstrated. Importance of staying alert and taking nothing for granted is stressed. Available in half inch VHS
videotape format only. Restricted - Standard Oil Company and Affiliates only.
2021675 VA9C VT
Sound
Color
28 Mm.
1983.
ELECTRICITY - PARTS 1 MD 2
Topics viewed in this program include nature and measurement of electricity,
dangers of electricity, insulation, protection devices in accorance with OSHA
Standards. Supplementary materials available. Videotape version may be
ordered under No. 21642.
Restricted - Standard Oil Company and Affiliates only.
1001O84MP6PC
16mm
Optical Sound
Color
31 Mm.
1982
EMERGENCY RESPONSE FOR OPERATORS
Being prepared for an emergency is what this operator program is all about.
Decision making and action to be taken are needed to minimize personal injury,
property, and environmental loss.
Restricted - Standard Oil Company and Affiliates only.
202 1683 VA8C
VT
Sound
Color
45 Mm.
1983
EVERYTHING TO LOSE This program shows the terrible consequences of ignoring shop safety rules, of
taking foolish chances when there is everything to lose. The message is loud
and clear for all who work around machine tools and material handling
equipment.
Restricted - Standard Oil Company and Affliates only.
2021324 VABC VT
Sound
Color
21 Mm.
01 Videotape Program
LEHMAN 01375
I
6
FIRE EXTINGUISHERS
Vital information about classes of fires and 'q'pes of extinguishers suitable
for each. Program discusses proper use of extinguishers. Restricted - Standard Oil Company and Affiliates only.
3O216155L2CC
SLAC
Sound
Color
10 Mm.
1975
FIRE FIGHTING/FIRE AND OIL SPILLS
Topics covered in this program include: 1) characteristics of flanniiable
materials; 2) flaiwnable liquid spills on water; 3) flammable liquid spills on
land; 4) other fire hazards.
Restricted - Standard Oil Company and Affiliates only.
2021749 VABC VT
Sound
Color
40 Mm.
1978
FIRST STEP, THE: AN INVITATION TO FALL
Slips and falls on stairs are a major health and safety problem. Each year
there are over 31 million minor accidents, over 2.5 million disabling
injuries, over 500,000 accidents requiring hospital treatment, and over 5,000
deaths. You are most likely to fall when you are: 1) hurrying, 2) carrying
something, or 3) distracted. The title of the film emphasizes the importance
of making the first step a good one. It shows why all stairs are a potential
hazard and the four key principles for avoiding falls on stairs: 1) recognize
the hazard, 2) watch that first step, 3) slow down the stairs, and 4) give a
hand to the rail. Restricted - Standard Oil Company and Affiliates only.
1000S96MP6PC
16mm
Optical Sound
color
15 Mm.
1980
FIRST NO MINUTES, THE
A demonstration on the proper use of hand portable fire extinguishers in a
variety of actual fire situations. Scenes show proper technique for flammable
liquid spill fires, fuel in-depth and multi-level fires, flanmable liquid and
gas pressure fires, and wood and paper fires. Also shown in the proper
technique for "blow-down" of the fire extinguisher.
Restricted - Standard Oil Cumpany and Affiliates only.
10011O7MP6PC
16mm
Optical Sound
color
10 Mm.
1979
LEHMAN 01376
7
FIRST S1tP TO SAFETY: HAZARD RECOGNITION
Illustrated are simple but effective ways to control or eliminate safety
hazards - an almost foolproof method every supervisor and worker can use.
Restricted - Standard Oil Company and Affiliates only.
10011OSMP6PC
16mm
Sound
Color
10 Mm.
1980
FLAflIABLE LIQUIDS - PARTS 1-2-3
The dangers associated with flammable liquids is covered in this OSHA safety
program. Topics discussed include characteristics and classification.
Supplementary materials available. Videotape version may be ordered under
No. 2021643.
Restricted - Standard Oil Company and Affiliates only.
1001085MP6PC
16mm
Optical Sound
Color
50 Mm.
1982
FOOLS RUSH INCONFINED SPACES
Program alerts all in the hazards inherent with confined space entry.
Instruction in correct procedure and motivation to follow these procedures at
all times is given. Slide version of program available under No. 30216865L2CC.
Restricted - Standard Oil Company and Affiliates only.
202 1686VA8C
vi Sound
Color
18 Mm.
1983
FORESIGHT NOT HINDSIGHT
Film shows that foresight - eliminating hazards before they can cause
accidents - is the difference between real safety supervision and just a good
try.
Restricted - Standard Oil Company and Affiliates only.
1000199MP6PB
l6nun
Optical Sound
Black & White 10 Mm.
1967
FUTURE IS IN TOUR HANDS, THE
A hand and finger safety program in which an actual accident is reenacted.
Key points leading to accidents of this type are covered.
Restricted - Standard Oil Company and Affiliates only.
1001O82MP6PC
16MM
Optical Sound
Color
17 Mm.
1982
S
LEHMAN 01377
8
GOLDEN TOE, THE
A motivational foot safety program featuring Jim Bakken, St. Louis football star, to buy and wear safety shoes. Restricted - Standard Oil Company and Affiliates only.
2021659 VABC VT
Sound
Color
12 Mm.
1982
GUARD YOUR HANDS
This program is designed to show how to protect workers hands on the job. It
stresses four points: (1) Know the machinery you operate, and be sure all
guards are on. Don't wear gloves or jewelry when working with machines.
(2) Use the right rool, and make sure it's in good condition. (3) When
handling materials, check for hazards and watch out for pinch points.
(4) With any injury, get first aid right away.
Restricted - Standard Oil Company and Affiliates only.
30213255L25C
SL
With Script
Color
10 Mm.
1967
HANDS OFF DANGER
A film featuring one of the biggest problems in nearly every occupational
enviroruent - the hand injury. As tools for living, our hands can be
considered the fundamental vehicle of human thought - a partner with the
brain. Demonstrated are how hands are utilized as tools of learning, working
and coninunicating.
Restricted - Standard Oil Company and Affiliates only.
1001O57MP6PC
l6nn
Optical Sound
Color
17 Mm.
1978
hAND TOOLS
Describes basics for care and use of hand tools. Safety aspects are
highlighted. This is a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
30205255L25C
SL Silent Color
1974
HAZARDS OF ELECTRICITY
Electricity is a powerful and beneficial helper to industry. Utilized
incorrectly in a refinery, however, it can be highly dangerous. Due to the
presence of vapors and gases at a refinery, control of sparks, and arcs is
required. Safety factors are covered in this program.
Restricted - Standard Oil Company and Affiliates only.
2021669 VA8C
VT Sound
Color
17 Mm.
1982
LEHMAN 01378
9
HAZARDS OF WAREHOUSE JOBS
Hazards connected with our warehouse equipment such as the conveyors, bag flatteners, bagging machines and tote bin inspection.
Restricted - Standard Oil Company and Affiliates only.
2020711 VA1B VT
Sound
Black & White 25 Mm.
1973
01 Videotape Program
HAZARDOUS SUBSTANCES
Program covers toxic, flammable, and radioactive dangers and effects of
exposure to hazardous substances at the workplace and on the job.
Identification, precaution, prevention procedures, and protective equipment
relating to chlorine, acids, caustics, gasoline fuels, and liquids, paints,
dusts and gasses, and metallic substances are highlighted.
Restricted - Standard Oil Company and Affiliates only.
202 1773VA8C VT
Sound
Color
60 Mm.
1978
HAZARDOUS WASTE - LABELS AND MARKINGS
In the transport of hazardous wastes - proper labels and markings are required by the EPA and the Department of Transportation. Proper procedures are
explained in this program so as to comply.
Restricted - Standard Oil Company and Affiliates only.
2021690 VA8C VT
Sound
Color
20 Mm.
1979
HEAT STRESS
Heat illness on the job is everyone's responsibility. Being able to recognize
the difference between heat stroke and heat exhaustion and corrective action
to be taken are of the utmost importance.
Restricted - Standard Oil Company and Affiliates only.
302 1672SL2CC
SLAC
Sound
Color
30 Mm.
1983
HOUSEKEEPING MEANS SAFEKEEPING
Dramatization of the painful consequences of poor industrial housekeeping.
Restricted - Standard Oil Company and Affiliates only.
J00093JMP6PC
16mm
Optical Sound
Color
9 Mm.
1970
LEHMAN 01379
10
HOW TO PREVENT FALLS
Program designed to help teach employees how to spot the hazards that cause
falls - the second most frequent cause of fatal accidents - and how to correct
the fall hazards on the job and at home. This is a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
3020530SL2SC
SL Silent Color
1974
110W YOU LIFT MAKES A DIFFERENCE
Program objective is to teach employees how to avoid painful strain and sprain
injuries by lifting properly.
Restricted - Standard Oil Company and Affiliates only.
3O215BSSL2CC
SLAC
Sound
Color
30 Mm.
1980
INJURIES AND CHEMICAL BURNS TO THE EYE
A talk given by D. Jack Kilian, M.D., about the human eye and industry related
accidents of the eye.
Restricted - Standard Oil Company and Affiliates only.
3021265 SL 2CC SLAC
Sound
Color
55 Mm.
1979
INTRODUCTION TO HAZARD RECOGNITION
In 1970, the U.S. Congress passed into law the Occupational Safety and Health
Act to assure as far as possible--every working man and woman in the
nation--safe and healthful working conditions. This program outlines major
work place hazards through individual units. For videotape version order
No. 2021652.
Restricted - Standard Oil Company and Affiliates only.
1001O94MP6PC
16mm
Optical Sound
Color
20 Mm.
1982
S
IRON GRAVEYARD, THE
"The Iron Graveyard" is a film about city driving, its dangers and challenges.
Produced specifically for the professional driver, the film examines a variety
of driving situations demanding the clear thinking and skillful handling
expected of a pro. The film dramatically analyzes the safe ways to deal with
such potentially hazardous driving maneuvers as: exiting from expressways,
changing lanes, parking, approaching intersections and four way stops, making
left and right turns. The film also touches on a number of other subjects,
including pedestrian safety, anticipating the moves of parallel and angle
parkers, maintaining following distance, and moving with the flow of traffic.
Restricted - Standard Oil Company and Affiliates only.
10009O7MP6PC
1Gm
Optical Sound
Color
10 Mm.
1977
LEHMAN 01380
11
IT'S YOUR HEARING
Explains how long exposure to excessive noise can harm hearing. Program
advises machine operators and others who work in high noise areas to get good ear protection and describes a number of types of ear protectors. This is a
slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
3020529SL2SC
SL Silent Color
1974
JOB ORIENTATION: THE SUPERVISORS ROLE IN TRAINING NEW EMPLOYEES
Work habits, good or bad, for the new employee are established in the first
90 days. Critical areas such as attitudes, productivity, attendance, are
determined at that time. Proper job orientation should help in reducing
turnover, improving quality, and in cutting costs.
Restricted - Standard Oil Company and Affiliates only.
1001O61MP6PC
16m
Optical Sound
Color
15 Mm.
1979
KEEP YOUR DiSTANCE
Designed for professional drivers. The program explains how to gauge breaking
distance, and proper following distance, and other ways to prevent collisions.
Restricted - Standard Oil Company and Affiliates only.
30205245L25C
SL Silent Color
1974
KNOW YOUR SAFETY MANUAL - SAFETY TRAINING SERIES - PROGRAM 2 - "HOLJSEKEEPING Program covers the importance of housekeeping for safe operations. Good and
bad examples at Amoco Pipeline Company are viewed. Available in slide program format also.
Restricted - Standard Oil Company and Affiliates only.
2021600 VABC VT
Sound
Color
10 Mm.
1982
LADDERS
Safety program deals with OSHA Safety Standards on Ladders. Supplementary
materials available. Also, program is available in videotape under No.
2021644.
Restricted - Standard Oil Company and Affiliates only.
1001OS6MP6PC
16,wn
Optical Sound
Color
10 Mm.
1982
LEHMAN 01381
12
LET GEORGE DO IT
Shows sequence of events that lead to work injuries because of the assumption
that "The Other Guy" did his part of the job safely. Teaches employees to
check for safety before starting to work. The film also conveys how it feels
to be "George" - knowing that an oversight contributed to the painful injury
of a co-worker.
Restricted - Standard Oil Company and Affiliates only.
1000B63MP6PC
l6nvi
Optical Sound
Color
10 Mm.
1978
LOcKOUT
"Lockout" is another part of machine guarding-protection for employees who are
required to get into the works of a machine.
Restricted - Standard Oil Company and Affiliates only.
3021526SL2CC
SLAC
Sound
Color
10 Mm.
1978
LOW VOLTAGE SAFETY
Program is for employees who work with 660 volts or less. Some of the points
covered include: what determines severity of low voltage accidents; physical
reactions; arcs; shock; thermal and arc burns; protective clothing and
equipment; electrical power tools; grounding and lockouts; extension cords; and
work environment. Available in 3/4" video format.
Restricted - Standard Oil Company and Affiliates only.
202177Sf VABC
VT Sound
Color
14 Mm.
1983
MANUAL HANDLING AND LIFTING
Fundamentals of correct handling methods. Tells proper way to lift and handle
a variety of materials. Stresses importance of intelligent reading. This is
a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
30205195L25C
SL Silent Color
1974
MATERIAL HANDLING VEHICLES
Safety precautions for all material handling vehicles in accordance with OSIIA
Standards. Supplementary materials are available. For videotape version
order No. 2021654.
Restricted - Standard Oil Company and Affiliates only.
100 1O96MP6PC
16mm
Optical Sound
Color
16 Mm.
1982
LEHMAN 01382
13
MATERIAL HANDLING SAFETY PRINCIPLES
A variety of hazards in material handling are covered, including strains, sprains, fractures, bruises. OSHA Standards are covered. Supplementary materials are available. Videotape version order No. 2021648.
Restricted - Standard Oil Company and Affiliates only.
1001O9OMPGPC
16mm
Optical Sound
Color
31 Mm.
1982
MECHANICAL SAFEGUARDING
Wherever it is possible for a worker to be struck by moving parts of a
machine, safeguarding is required. Standards established by OSHA are
explained. Supplementary materials are available. Videotape version order
No. 2021647.
Restricted - Standard Oil Company and Affiliates only.
1001O89MP6PC
16m
Optical Sound
Color
18 Mm.
1982
MINI-SEMINAR ON TIlE PROPER CARE AND USE OF THE MODEL 2A EXPLOSIPETER INDICATOR
This program explains the sampling procedure with the explosimeter in a step
by step fashion. In addition, calibration inspection and routine maintenance
are discussed.
Restricted - Standard Oil Company and Affiliates only.
30216635L2CC
SLAC
Sound
Color
24 Mm.
1978
MINI-SEMINAR ON TIlE PROPER CARE AND USE OF THE MODEL 260 COMBUSTIBLE GAS AND
OLYGEN ALARM
This program covers the set up, operation calibration check, and simple
maintenance of the Model 260. The viewer learns the importance of detecting
combusible gases and vapors or oxygen deficiency in different work
environments including confined space.
Restricted - Standard Oil Company and Affiliates only.
30216645L2CC
SLAC
Sound
Color
24 Mm.
1980
MUST WE FALL
Every hour 19 people are injured or killed in a serious fall. Slips, trips,
and falls are one of the largest causes of injuries. Outlined is a three-step
porcess which we can use to avoid slips, trips, and falls.
Restricted - Standard Oil Company and Affiliates only.
100 1O65MP6PC
16mm
Optical Sound
Color
17 t4irr.
1982
LEHMAN 01383
14
NEW SAFETY EQUIPMENT
In order to detect and protect personnel, Amoco Pipline Company videoaped this
safety seminar. Discussed are combusitble, oxygen deficient, and toxic
atmospheres. In addition safety equipment such as MX241 (combination
combustfble and oxygen deficiency monitor) SP200 (sampling pump) Scott self
contained breathing apparatus are demonstrated.
Restricted - Standard Oil Company and Affiliates only.
2021757 VABC
VT Sound
Color
110 Mm.
1983
NOISE DESTROYS
Program examines the nature of sound, explains the effect of over exposure to
loud noise upon hearing ability, discusses the consequence of a permanent loss
of hearing, and outlines the elements of a hearing conservation program.
Available as a slide/audio program under No. 24040.
Restricted - Sandard Oil Company and Affiliates only.
2021769 VA9C
VT Sound
Color
12 Mm.
1983
NOT BY ACCIDENT - A LOGICAL LOOK AT ACCIDENT INVESTIGATION
With the Occurrence of two plant accidents, a plant foreman is Instructed to
investicate and prepare a report for his supervisor. In attempting to
accomplish the job he turns to the corporate computer for information. In the
process, a dialog develops between the foreman and the computer on how to
investigate, corrective actions required and a summary report upon conclusion.
Restricted - Standard Oil Company and Affiliates only.
2021446 VA8C
VT Sound
Color
20 Mm.
1980
OFFICE SAFETY: THE THRILL SEEKERS
It's a familiar axiom that 20 percent of the workers account for 80 percent of
the accidents. Doubly unfortunate is that in an office the accident-prone are
as liable to injure others as themselves. Many office hazards cause only
minor injuries--but custs, bruises, and sprained backs add substanitally to
the costs of absenteeism, compensation, and lawsuits. In an entertaining
manner, this presentation alerts viewers to many common dangers and practices.
Restricted--Standard Oil Company and Affiliates only.
10011OSMP6PC
16mm
Optical Sound
Color
10 Mm.
1983
LEHMAN 01384
15
OIL SPILL CONTINGENCY PLANNING Topics include: Fate of oil on land and water, Facility survey, Boom and recovery site selection. Restricted--Standard Oil Company and Affiliates only.
202 1630 VABC
VT Sound 03 Videotape Program
Color
2 Hr.
1978
ON EVERY HAND
Describes dangers to hands and advises workers to respect guards on all
machinery, disconnect power when clearing or adjusting machine, learn when and
where not to iear gloves and to get treatment for any hand injury immediately.
Restricted - Standard Oil Company and Affiliates only.
1000763MP6PC
16mm
Optical Sound
Color
10 Mm.
1970
OTHER HALF OF THE SAFETY TEAJI, THE
The film is designed to supplement a new employee orientation program.
Emphasizes employee attitudes toward safety policies of the company.
Supplementary materials available.
Restricted - Standard Oil Company and Affiliates only.
100112OMP6PC
16mm
Optical Sound
Color
10 t'lin.
1977
PERSONAL PROTECTIVE EQUIPMENT
While engineering and administrative controls for hazards are preferred,
situations continue to exist which call for the use of personal protection
equipment. This OSHA program coveres the use and maintenance of the equipment.
Supplementary materials are available. For videotape version order
No. 2021658.
Restricted - Standard Oil Company and Affiliates only.
1001100FIP6PC
l6nii
Optical Sound
Color
21 Mm.
1982
PERSONNEL SAFETY
Different safety devices and practites are illustrated to train personnel in
avoiding job hazards.
Restricted - Standard Oil Company and Affiliates only.
2021772VA8C
VT Sound
Color
30 Mm.
1978
LEHMAN 01385
16
PREVENTING CUTTING AND WELDING FIRES
Points out the hazards of cutting and weldin9 fires and illustrates the
precaustions that must be taken to prevent fires from sparks and globules of
molten metal. Depicts the cutting-welding permit system and the role of the
fire watcher in preventing fires.
Restricted - Standard Oil Company and Affiliates only
1000919MP6PC
l6rini
Optical Sound
Color
13 Mm.
1971
PORTABLE FIRE EXINGUISHERS: SELECTION, PLACEMENT, USE Program Information on the four types of extinguishers: Class A--ordinary
combustibles; Class B--flaimnable or combustible liquids; Class C--energized
electrical equipment; and Class D--coinbustible metals. Knowing when and how
to use each can save lives and minimize the daiage.
Restricted - Standard Oil Company and Affiliates only.
3O217685L2CC SLAC
Sound
Color
60 Mm.
1979
R.CR.A. - FACILITY PERSONNEL TRAINING
Helps meet the training requirements for hazardous waste treatment, storage
and/or disposal facility personnel.
Restricted - Standard Oil Company and Affiliates only.
3O217555L2CC
SLAC
Sound
Color
20 Mm.
1981
R.C.R.A. - RESOURCE CONSERVATION RECOVERY ACT
Designed to introduce middle and upper management personnel to the hazardous
waste requirements of the R.C.R.A. of 1976 as amended in 1980.
Restricted - Standard Oil Company and Affiliates only.
30217565L2CC
SLAC
Sound
Color
23 Mm.
198t
REASON TO LIVE
Common sense and good judgernent are two things that dissolve quickly when
mixed with alcohol, and a person's reason to live can take a back seat to the
temporary exhilaration of drinking; Sergeant Jack Ware cites startling
statistics about the body's tolerance to alcohol and what you, as a friend or
host, can do to prevent a potential tragedy.
Restricted - Standard Oil Company and Affiliates only.
1001034M96PC
16'uni
Optical Sound
Color
25 Mm.
1981
LEHMAN 01386
S
17
RESCUE TRAINING
This production is intended for use in reviewing rescue techniques found in
"The International Manual of Basic Rescue Methods," by Dawson Nethercutt. The
program covers ropes and knots, casualty handling, rescue from upper stories,
block and tackle and davit lashing, and field practice. The program can be
viewed in sections with practice in between. Supplementary materials
available through Dawson Nethercutt, Route 4, Box 203A, Chapel Hill, North
Carolina 27514. Mr. Nethercutt's phone is (919) 942-3886.
Restricted - Standard Oil Company and Affiliates only.
2021591VA8C
VT Sound
Color
95 Mi
1981
02 Videotape Program
.
RESPIRATORY PROTECTION TRAINING
Different respiratory equipment is available for on the job protection.
to inspect, test, and use this equipment is explained.
Restricted - Standard Oil Company and Affiliates only.
2021682 VA8C
VT Sound
Color
32 Mm.
1979
How
RIGGING WIRE ROPE SLINGS Program presents safe recommended methods for securing maximum use for wire
rope slings. The skills required to select and properly use slings are
portrayed in careful detail.
Restricted - Standard Oil Company and Affiliates only.
2020375 VA1C
VT Sound
Color
18 Mm.
1974
RO4 TO LIVE
Sgt. Jack Ware, a Michigan State Trooper, narrates this program on why
automobile seat belts should be used.
Restricted - Standard Oil Company and Affiliates only.
1000987MP6PC
l6riw
Optical Sound
Color
27 Mm.
1979
ROOM TO LIVE II
Emphasizing that seatbelts are still the most effective protection against
injury or death in automobile accidents, Sgt. Jack Ware delivers poignant
accounts of people who heard his words but failed to heed his message-buckle
up and live.
Restricted - Standard Oil Company and Affiliates only.
10011O2MP6PC
1Gm
Optical Sound
Color
28 Mm.
1982
LEHMAN 01387
18
SAFE FORKLIFT OPERATION
This program illustrates dangers that are encountered when a forklift truck is not properly operated. Numerous simulated accidents are viewed. At the end of the program is a suninary of safety points including cartoon slides and
narration. Restricted - Standard Oil Company and Affiliates only.
2020709 VA].0
VT Sound 01 Videotape Program
Color
25 Mm.
1973
SAFE PRACTICES OF LOADING AND UNLOADING HOPPER CARS
Safe work procedures involved while loading and unloading hopper cars.
Restricted - Standard Oil Company and Affiliates only.
2020713 VA1B
VT Sound
BI. & Wt. 32 Mm.
1973
01 Videotape Program
SAFE PROCEDURE FOR LIGHTING GAS FIRED VESSELS
The purpose of this presentation is to discuss basic operating practices for
the safe lighting of gas fired vessels. Available as a slide program under
No. 24057
Restricted - Standard Oil Company and Affiliates only.
2021783 VA8C
VT Sound
Color
20 Mm.
1980
SAFE TANK CLEANING
Program is intended as a guide for cleaning a stationary storage tank from
initial planning Stages through the completed job. Program designed for the
person who will have all (or part) of the responsibility of supervising the
cleaning .and doing it safely. Upon completion, viewer should be able to
describe planning steps, considerations prior to opening a tank, various
ventilation methods, and the importance of flammable range, threshold limit
value, oxygen deficiency, and permit procedures. Viewers should be able to
also list most coninon hazards associated with tank cleaning. Supplemental
materials available from Howell Training Company, 5201 Langfield Road,
Houston, Texas 77040.
Restricted - Standard Oil Company and Affiliates only.
30216045L2CC
SLAC
Sound
Color
100 Mm.
1981
LEHMAN 01388
19
SAFER BELT, A
Having and utilizing proper fall protection equipment is viewed. Belts,
lanyards, snap hooks are covered in this basic safety program.
Restricted - Standard Oil Company and Affiliates only.
2021666 VABC
VT Sound
Color
30 Mm.
1982
SAFETY AT THE SPILL SCENE PARTS 1 and 2
Part 1 deals with employee and employer responsibility at the spill scene
whether gaseous or liquid. Working safely at the spill scene is discussed.
Part 2 deals with spill fires. Confined spaces and handling small boats.
Methods employed to extinguish fires along with equipment requirements are
explained for each segment.
Restricted - Standard Oil Company and Affiliates only.
2021764 VA8C VT
Sound
Color
50 Mm.
W80
SAFETY, ISN'T IT WORTh IT
Program gives us a dramatic, intensive look at potential hazards and the
appropriate safety precautions in any lab. It's an ideal accident prevention
aid for medical, clinical, educational, and industrial lab facilities.
Restricted - Standard Oil Company and Affiliates only.
1001O5OMP6PC
1Gm
Optical Sound
Color
15 Mm.
1981
SAFETY PROCEDURES - EQUIPMENT LOCKOUT AND RESPIRATORY EQUIPMENT
Program is in two parts. In the first, procedures for tagging equipment prior
to performing maintenance or repairs are explained. In the second part, an
explanation of selecting, use and care of repirators in the realistic setting
of a chemical plant is seen.
Restrictad - Standard Oil Company and Affiliates only.
2021481VA9C
VT Sound
Color
25 Mm.
1981
SCAFFOLDS
Hazardous characteristics of scaffolds are covered in this OSHA Safety
program. Supplementary materials available. For videotape version order
No. 2021650.
Restricted - Standard Oil Company and Affiliates only.
1001O92MPGPC
16mm
Optical Sound
Color
14 Mm.
1982
LEHMAN 01389
20
SECONDS TO LIVE
Defensive driving is more than just a catch phrase. It's that extra second
you take to make a complete stop at a red flasher. It's the moment you spend
dropping back to a safe distance when following another vehicle, and it's not
taking for granted that the other driver knows the rules of the road.
Restricted - Standard Oil Company and Affiliates only.
1001O36MPSPC
16mm
Optical Sound
Color
32 Mm.
1981
SEE A PIN
Designed to carry the fire prevention story to the average family in the home.
Smoking, playing with matches, bad housekeeping, electrical circuits and
improper fusing are the main causes of home fires, and they are the topics on
which the plot revolves.
Restricted - Standard Oil Company and Affiliates only.
1000473MPSPC
16m
Optical Sound
Color
14 Mm.
1968
SLIPS AND FALLS
In the U.S.A., over 200,000 workers are injured every year on the job as a
result of slip and falls. Over half of these accidents happen on a level
surface. This program explains how to minimize the chances of a fall and the
techniques designed to prevent this type of recurring accident on the job.
Restricted - Standard Oil Company and Affiliates only.
1001 115MPSPC.
l6nni
Optical Sound
Color
26 Mm.
1984
SOUND OF SOUND
Program presents the argument for the use of hearing protection effectively by
relating the problem of hearing loss in personal terms. Workers candidly
explain how they have difficulty speaking with their families, talking over
the phone, or keeping up with group conversations because they cannot hear
clearly. Available in videotape under number 2021461VA8C.
Restricted - Standard Oil Company and Affiliates only.
1000941MPGPC
l6rmn
Sound
Color
15 Mm.
1979
LEHMAN 01390
21
STATIC ELECTRICITY GENERATION ACCUMULATION AND CONTROL
This program takes the trainee from a basic understanding of the presence and
nature of static electricity to detailed explanations of techniques for
eliminating the fire and explosion hazards of static charges. Explained in
the build up of charges, conductance in solids and liquids, charge generation
in liquids through turbulence, and agitation.
Restricted - Standard Oil Company and Affiliates only.
30217545L2CC
SLAC
Sound
Color
30 Mm.
1978
S
STEP RIGHT UP
With a lightbulb in one hand and a ladder perched precariously on a wooden
crate, Ernie does a swan dive when the ladder breakes through the crate. This
is just one mishap on ladder safety, which handles this serious topic with a
light touch.
Restricted - Standard Oil Company and Affilates only.
100 1O53MPGPC
16mm
Optical Sound
Color
19 Mm.
1977
STICK IT IN YOUR EAR A series of comic skits explains the inconvenience and hazards of hearing
loss. Included are: Difficulties in socially dealing with people, inability to perform some jobs and hear warnings. Ear plugs or muffs are advocated as
solutions to filter out damaging high-frequency noise.
Restricted - Standard Oil Company and Affiliates only.
100095OMP6PC l6nm
Optical Sound
Color
10 Mm.
1978
SURVIVING WINTER DRIVING
Produced especially for drivers of conrercial vehicles, the film is based on
the National Safety Council's annual driving research. Safety information on
load factors, skidding, winter handling of vans, and smaller 'iehicles is
included.
Restricted - Standard Oil Company and Affiliates only.
100097GMP6PC
16m
Optical Sound
Color
10 Mm.
1979
TESTINS FOR HAZARDOUS ATMOSPHERES
Detection of flanunable toxic liquids and vapors with proper test equipment is
explained. In addition the "hot work" procedure is covered for welding,
grinding, and wessel entry situations.
Restricted - Standard Oil Company and Affiliates only.
202 1681 VASC
VT Sound
Color
27 Mi
1982
LEHMAN 01391
22
THAT FEELING OF FAIlING
Oescribes falls from stairs or near glass doors, how they happen, and how to prevent them. Prevention measures shown in the program include installation of handrails and slip-resistant material on stairs, and the use of colorful
decals to make glass more visible.
Restricted - Standard Oil Company and Affiliates only.
2021373 VABC VT
Sound
Color
12 Mm.
1980
01 Videotape Program
THAT'S THE RULE PARTS 1 AND 2
Program covers the enforcement of safety rules and practices by first line
supervisors and other middle level managers. Supplementary materials
available.
Restricted - Standard Oil Company and Affiliates only.
1001119MP6PC
1Gm
Optical Sound
Color
30 Mm.
1983
THINK BEFORE YOU REACH
That's the best advice you can get to avoid a serious hand injury. Sounds
easy enough to follow - our hands are such remarkable tools that they do their
task so well, but we seldom give them much thought - until after they're
injured. The slides in this program are of actual injruies, and thos who may
become ill should be excused.
Restricted - Standard Oil Company and Affiliates only.
30216135L2CC
SL.AC
Sound
Color
15 Mm.
1981
TO LAST A LIFETIME
This film is designed to prevent the most frustrating and costly accidents
plaguing industry - the back injury. This film deals with a person's
attitude, which is the primary cause of all the on-the-job accidents.
Restricted - Standard Oil Company and Affiliates only.
100 1O52MP6PC
l6nnn
Optical Sound
Color
16 Mm.
1978
TO YOUR HEALTH
This training program provides an overview of the potential effects of
hazardous materials in the workplace and instruction in the use of personal
protective equipment and control techniques.
Restricted - Standard Oil Company and Affiliates only.
30216735L2CC
SLAC
Sound
Color
45 Mm.
1983
LEHMAN 01392
23
TOOLS
What hazards may be involved in selecting the wrong tool for your job are
explained in this OSHA program. Supplementary materials are available. For
videotape version order No. 2021656.
Restricted - Standard Oil Company and Affiliates only.
1001O9BMP6PC 16mm
Optical Suond
Color
18 Mm.
1982
TRENCHING
What dangers are associated with trenching. Unguarded contact with utility
lines and cave-ins or ground slides are a few points covered in this OSHA
program. Supplementary materials are available. For videotape version order
No. 2021657.
Restricted - Standard Oil Company and Affiliates only.
1001O99MP6PC
l6nni
Optical Sound
Color
19 Mm.
1982
NO BREATHES TO
Safety program relating to oxygen deficient areas.
Restricted - Standard Oil Company and Affiliates only.
2021597 VA8C
VT Sound
Color
6 Mm.
1980
USE AND CARE OF BASIC TOOLS
This program is very basic in its treatment of tools, their use and care.
Do's and Don't's are stressed for the safety of the individual and the
protection of tools. The discussion ranges from screwdrivers to electrical -
and air-operated tools. This is a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
30208095L2CC
SLAC
Sound
Color
25 Mm.
1975
USING HEMING PROTECTION DEVICES
Program explains the proper use and care of the most commonly used hearing
protection devices. Available as a slide program under Na. 2021570.
Restricted - Standard Oil Company and Affiliates only.
2021569 VASO
VT Sound
Color
10 Mm.
1982
LEHMAN 01393
24
WALKING AND WORKING SURFACES
The work place itself is hazardous if a worker cannot walk throu9h it safely
and leave it quickly and easily. Workers need to know safety principles for
floors, stairways, other walking and working surfaces, exits. OSHA Standards
are covered. Supplenentary materials available. Videotape version availabTe
under No. 2021645.
Restricted - Standard 0i1 Company and Affiliates only.
1001OB7MP6PC
l6nmi
Optical Sound
Color
15 Mm.
1982
WATCH TUE WIRES
An educational film which illustrates the hazards of operating heavy equipment
near high voltage wires. Stresses the fact that construction equipment can
operate near electric lines safely If proper precautions - such as the minimum
distance between equipment and wires - are observed. The film vidly portrays
the results of crane and live wire contact.
Restricted - Standard Oil Company and Affiliates only.
1000588MP6PC
16mm
Optical Sound
Color
12 Mm.
1965
Available in Videotape
WELDING - CUTTING - BRAZING
Fires, explosions, gases, eye damage are but a few areas covered in this OSHA
Safety program. Supplementary materials are available. Videotape version
order No. 2021646.
Restricted - Standard Oil Company and Affiliates only.
1001O8SMP6PC
16mm
Optical Sound
Color
27 Mm.
1982
WORKERS EYE, THE
The Importance of eye protection and safety for workers is stressed in this
program. This critthal task is best undertaken by the "Occupatthnal Health
Team." Who these people are and what is involved is explained.
Restricted - Standard Oil Company and Affiliates only.
30216 175L25C
SL
Silent
Color
15 Mm.
1981
YOUR CUSHION FOR SAFETY
A concise overview showing how to put the five keys to space cushion driving
into practice. Program combines a summary of each key with a graphic on-road
demonstration of the most important driving skills and habits associated with
that key.
Restricted - Standard Oil Canpany and Affiliates only.
IOQ1QY7MPGPC
15mm
Optical Sound
Color
17 Mm.
1982
LEHMAN 01394
S
August 1, 1982 To All Users of Media Resources The attached General Catalog of Media Resources describes a collection of programs covering a wide range of interests and knowledge available on a loan basis from the General Office Media Center. it represents a consolidation of predecessor catalogs, supplements, and addenda through December, 1981. As additional programs are produced or acquired, we shall continue to publish addenda, supplements, or updated versions of the catalog. We anticipate that the detail and scope of the collection will continue to broaden, and hopefully, its value to you, the user, will increase. it is our hope that this new catalog will prove useful to you. We would be pleased to hear from you if you have any questions or suggestions which would enable us to improve the catalog in concept, content, or format. Request for or questions relevant to programs in the Media Center collection should be referred directly to:
Standard Oil Company (Indiana) Media Center, Mail Code 2601 200 East Randolph Drive Chicago, Illinois 60601 Your interest is appreciated.
Walter H. Smorowski Manager, Meeting Facilities and Services Mail Code 2601 WHSIjh Attachment
LEHMAN 01395
Ordeg Information
Instructions for Use
This Catalog is organized to make the task of finding a specific Media Resource as easy as possible. All material of a broad subject area are segregated under a MAJOR subject heading. These broad or MAJOR subject headings are further broken down into Sub-headings or subjects within the MAJOR headings. The program descriptive details are arranged herein alphabetically by MAJOR Subject and alphabetically by sub-headings within the MAJOR areas.
Each title in this catalog includes:
Matisubioct
, Marketing
SubH..ding
p M*HKeTIP4C,SELLINcj
Progiammia
P RETTGER STORY
Sy.'opS
$upgI.mentuyMateiIaIAvaitable MedFo,m.I.BIactIWhiteOrCQOt,1SflQthiflRuflMflQ11m. Vesi of Production, Sow,dIsiIent Key to FofTTl1
STORY OF FRANK BEITGER WHO WENT FROM FAILURt TO SUCCESS IN
SELLING. tIIGHLLGHIEO ARE HIS BECGMING AWARE OF THOSE rni,qcjs
THAT lIE WAS DOING WRONG. WHICH CAUSED HIM TO LOSE. $ALC5, AND
IlLS ASSUMiNG A MORE CONFIDENT SALES PERSONALITY.
ReSTRICTED
TANDAIfl) OIL COMPAPJV AND AFFILIATFS ONLY
t000C3SMPoPa
16MM OPTICAL SOutD BLACK AND WHITF 25M1N
t959
1V8IMM
MotIon Fctijre Vid.otspe
51 slide, *C AudIac.fletle
stAc slide Audioces.11e FSAC PIm5rIpAudIoc.u..u.
Media/Format Data
Recognition of the equipment you have available for presentation of a program is extremely important. In programs involving the video media ft th essential that the make and model playback equipment are carefully checked and precisely specified in the order to assure receipt of the program package in a brmat compatible to your playback system.
How to Order
To order a program, complete the Request Form which is iboluded at the rear of this Catalog. Phone orders in emergency situations are
acceptable. Four order forms are furnished with each catalog. An additional form will be furnished upon confirmation of each incoming order. To expedite shipment a separate form should be utilized for each program ordered.
Normal delivery of your program requires a minimum of 7 to 10 days from receipt of your order at the Media Center. Please be guided
accordingly in scheduling your programs. All motion picture film and videotape should be returned prepaid.
r Completed order forms should be mailed to:
Phone inquiries may be directed to:
Standard Oil Co. (Indiana)
Chat Dybowski
Meeting and Pro9ram Distribution Services Dept.
Area Code (312) 856-4343
P.O. Box 5910A
Chicago. III. 60680
c0
Progranrder
S
Send Order To:
Standard Oil Company (lndiana)N/C 2601 P.O. Box 5910A
Chicago, Illinois 60680
Ship Program To
Send Order To:
M/C 2601Standard Oil Company (Indiana)
P.O. Box S91DA Chicago, Illinois 60680
Ship Program To'
Zip Zip
title of Program Progam Number Pet.: Required Supplemaitary Material Required:
0 Yes.
Date to be Returned
C No.
Total Number
Playback Equipnwnt for Program (Check Boxes and Fill in Blank Lines):
Pro jacton
U Motion Picture. Sound: U Ontical
Make 0 Magnetic
U None
Model
o Slide. Make
U Automated Slide Advance (Tone).
Model 0 Manual Slide Advance Only (Button).
U Other (Describe)
Film Size Slide Size
Title of Program Program Number Data: Required Supplementary Material Required:
C Yes.
Date to be Returned
0 No.
Total Number
Playback Equipment for Program (Check Boxet and Fill in Blank Lines):
Projectors
o Motion PIcture. Sound: 0 Optical
Make a Magnetic
Ci None
Mactel
U Slide. Make
U Automated Slide Advance (Tone).
Model U Manual Slide Advance Only (Button).
o Other (Describe)
Film Size Slide Size
Videotape Player U Reel to Reel.
O Cassette
Make Make
Model Model
lape Width
Videotape Player CReel to Reel.
0 Cassette.
Make Make
Model Model
Tape Width
Audiotape Player
0 Reel to Reel. C Monaural
Make 0 Stereo
cassette. Cl Monaural
Make Cl Stereo
z
-0s
C(-0Jd.
Model Playback Speed
Model Playback Speed
Audiq-Tape Player
C Reel to Reel. O Monaural
Make C Stereo
a Cacette. o Monaural
Make C Stereo
Model Playback Speed
Model Playback Speed
MSHA TRAINING
NSM REQUIRED TRAINING
The Mine Safety and Health Act in Subchapter H, Part 48.28, Training and
Retraining Miner's - Annual Refresher Training, requires that a11 production
employees of mines and mills receive a minimtm of eight hours of"annual
refresher training. The refresher training must include as a minimum the subjects listed on the attached pages. This training can be acccinplished by
either holding an eight-hour training class (typically for all employees) at
one time and location and covering all of the required subjects, or by
covering one or two topics every month in a 45-minute to one-hour safety and
training meeting.
-
Regardless of the method, employee attendance and the topics covered must be
docwnented and maintained on file. Upon completion of all required refresher training each year, an I4SHA 5000-23 form must be completed for each employee and a copy provided to the employees. (A sample of the 500023 form is attached. Please note item 6 on the form.)
If you choose to incorporate your annual refresher training in your monthly safety meetings (which is reconunended), documentation can be achieved in one of two ways. The simplest means is to pass around the meeting a sheet of paper with the subjects to be discussed at the top of the page along with the date, time and place, for each eaiployee's signature. CM example page has been attached.) The other method is to have each employee initial and date the subject(s) under 5Bof the 5000-23 form that have been completed. Keep the training documentation in your training file from month-to-month.
After all of the topics have been covered, the 5000-23 should be completed and each employee asked to sign. The white copy should be given to the enployee and the pink copy maintained on file for two years. If all of the training is provided in one eight-hour class, the 5000-23 should be completed, signed by the instructor and employee and presented to the employees at the end of the training day.
New employee training is also required, and details of the training are provided in the attached training plan example. Please note that the requirements of the law can be met by using a variety of resources including the SOCO and CIM film lists as well as other sources of training materials available from vendors, equipment manufacturers, and from MSHA's training facilities in Arlington, Virginia and Beckley, West Virginia. An MSHA film list and ordering information have been provided.
LEHMAN 01399
It is important to note that these topics are subjects that should be discussed with employees whether there is a mandatory training law in effect or not. Operations mangement down to the first line supervisors should be regularly coimiunicating with their employees. Safety and training rieetlngs provide the additional opportunity for operations employees to take time out from regular work schedules to discuss their work, correct procedures, etc.
LEHMAN 01400
Cyprus Industrial Minerals Location
SAFETY MEETING
Topic(s) Shift(s)
Date
a.m. Time of Meeting To p.m.
The topic(s) discussed during this meeting may be used to comply with MSHA annual refresher training requirements. A list of topics required for annual refresher training as well as a copy of the complete training plan is available at the office for review. Please sign below indicating you attended this meeting.
LEHMAN 01401
S
NSHA TRAINING PROGRAMS
The following programs have been selected from the Mine Safety and Health Administration's catalog titled "MSHA Products and Programs for the Mining Industry - 1985:. The complete catalog Is available from:
National Mine Health and Safety ademy P. 0. Box 1166 Beckley, West VirginIa 25802-1166 (304) 256-3207 The programs listed below are considered the most relevant to our operations. Videotapes are available for purchase only through the Academy. Sixteen millimeter motion picture films and sJIde tape programs are available on a free loan basis from: U. S. Bureau of Mines Motion Picture Film Library 4800 Forbes Avenue Pittsburgh, Pennsylvania 15213 (412) 621-4500, Ext. 326 Ordering instructions are provided on the following page or contact the Talc Division Safety offices for assistance.
LEHMAN 01402
MSHL TRAINING FILMS
Address all requests or loans of I ilma or for descriptive catalogs to Motion Pictures, USHA, 4800 Forbes Annie, Pittsburgh,. Ft 13213. Give your official connection with the group before wha, the fila will be shows. lila are shipped hoe Pittsburgh by prepaid parcel pout only. lila are LOANED FREE of any cost to the borrowerEXCEPT
that the borrower mast PAZ RZTUU POSTAGE AND FOR ALL LOSS Ot DAMAGE TO FILM.
Only adults who indicate that they are responsible persona or officials ot a responsible organization and who agree to coly fully with the 7i1a Borrower's Agreeent" may borrow fil. Because of divided responsibility, requests for the loan of files on behalf of another person cannot be granted. The demand in the United States for MSHL Lila is so great chat loans cannot be made for re than a saxtait of 10 days nor to persons or organizations in foreign countries. However, unless you specify that the tilt is needed for a period of 10 days (or a period not to exceed 10 days), it will be schethaled for one day only.
Make one or mare alternate choices of fun subject and designate the data of showing. If a period is given within which the file can be shown on a definite date to be selected by us, or if alternate choices of dates are stated, the chances of finding a nancy in the fila schedule will be greatly increased. Please do not ask when certain filar will be available, for Lila cannot be reserved until a positive request is received giving a date or period within which the file can be shown. If feasible,, have your requests reach MSHA at leasc two weeks before the showing. Many Lila are booked six manths to a year in advance. 14511k endeavors to book fila so the shipments will arrive at their destinations the day before the shaving date.
When planning return of fila, the following rate information will be helpful to you. Educational institutions and certain other nonprofit organizations are eligible under the parcel post "library book late. - Coal cowanies, corciai. establisloents, individuals, etc., may use the "book rate." Please contact your local. Post Office for xact rate information.
Should you wish to purchase any of these Lila, send requests to the National. Mine
Health & safety Academy, P.O. Box 1(66, Beckley, WV 23801. Purchase requests stat be
in writing (preferably on purchase order forma). No verbal requests are accepted. By
purchasing 14514k produced Lila, you agree that such fUme will be ethibited Sn their
entirety, idu not be shown for profit or corcial purposes, will not be used as
parts of other mation pictures, will not be resold, and will not be electronically
reproduced.
-
-
NO ZENEt OHDER, CREaS, OR STAIQS ABE TO BE SENT TO 14511k. OUTGOING POSTAGE COSTS ARE BORNE BY 1450*.
Should you wish to present these filme on television, you mist obtain clearance fron 14314k. To do so, you may contact the National Mine Health & Safety Academy,
P.O. Box 1166, Beckley, WV 25801.
REMINDER:
Borrower pays return postage only.
If ftla are not returned pro'tly,jour borrowing privileges will be withdrawn. Borrower mast agree to all conditions on 'Tilt Borrower's Agreesent."
COMPLEtE THE FOLL3JING INFOVILflOM: PLEASE PRINT
School or organization
Near and Title
Nailing Address
Phone No.
(Street)
(City)
(State) (Zip)
LEHMAN 01403
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LEHMAN 01404
S
MSHA TRAINING PROGRAMS
1
ACCIDENT PREVENTION THROUGH EQUIPWN1 GUMDIM (coAL/IWO
Draws attention to need for proper safety guards on industrial equipment
(including conveyors, drive units, motor shafts and other machinery with
exposed gears, pulleys, belts and hazardous moving parts). Shows various
types of safety guarding devices. Emphasizes proper installation,
maintenance and repair. Concludes by stressinadvantages of a well-planned
safety quarding program (aimed at getting workers directly involved in a
company s equipment guarding program).
MESA Sep 1976
11 min.
Cat No.: F863 or VC863
Price: F863 ($62.60) or VC863 ($26.50)
AIR WE BREATHE IN INDUSTRIAL UIYIROII%EES itt (caRL/mit)
Discusses composition and importance of air in relation to various working
environments. Describes Industrial health (breathing) hazards encountered.
Explains need for evaluation of working conditions, for observation of
safety precautions and for protection of workers from noxious gases and
oxygen deficiency by using protective equipment and proper ventilation.
Burl Apr 1972
16 mm.
Cat No: F841 or VCS41
Price: F841 ($91.00) or VCB41 ($26.50)
BREAThE AND LIVE: VENTILATION IN PETAL AND NOM1ETAL MINES (1014)
Focuses of why mine ventilation systems are an underground miner's personal
lifeline. Shows components of mine ventilation systems (including main and
booster fans, air curtains, ventilation tubes, doors and regulators).
Emphasizes importance of good maintenance. Recreates several fatal
accidents caused by contaminated air, inadequate ventilation or failure to
warn workers away from unventilated "dead end" zones. Stresses importance
of frequent safety checks with instruments which measure quality and
quantity of ventilating air (a responsibility of mine management).
BuM Aug 1973
21 mi
Cat No: F845 or VC845
Price: F845 ($119.45) or VC845 ($26.50)
LEHMAN 01405
S
2
CONVEYOR BETS - BE CAREFUL (Mlii)
Depicts five of the most common accidents that can occur around belt
conveyors In the mineral industry. Outlines reconinendations for prevention. Describes safe working procedures for all workers. Stresses need for safe
mining equipment and facilities.
BuM Mar 1969
15 mm.
Cat No: F836 or VC836
Price: F836 ($85.30) or VC836 ($26.50)
ELECTRICAL LOCK-OUT PROCEDURES (COAL/Mill)
Accidental startin9 of equipment or the ener9izing of electrical power
circuits has caused many injuries and fatalities in the mining and milling
industry. Recreates some of these accidents and points out potential
hazards connected with specific jobs. Emphasizes need for iainediate and
thorough training in proper lock-out procedures for all personnel who work
with or around electrical installations (including personnel who operate
electric-powered machinery and equipment).
MESA Nov 1976
11 mm.
Cat No: F864 or VC864
Price: F864 ($62.60) or VC864 ($26.50)
FIRE FIGHTING IN TIE NINERAL INDUSTRY (wai) Concerns techniques of fire fightin9 in noncoal mining and rel ated
industries. Shows the classifications of fires (A, B, and C). Provides
instruction on proper use of various types of extinguishers. Demonstrates
how to control fires by "sealing then off" with foam, asphalt and other
chemical sealants. BuM Jul 1970
Cat No: F827 or VC827
16 min.
Price: F827 ($91.00) or VC827 ($26.50)
FRONT-END LOADER SAFETY (COAL/Nw4)
Based upon records of actual mining accidents, describes some of the
fatalities and injuries that can occur in the use (and misuse) of front-end
loaders (particularly if the operator is inattentive, careless, disobeys
safety rules and/or takes unnecessary chances). Analyzes these accidents
and explains causes and preventive measures. Presents safe operatiny
procedures for various work assignments. Designed to motivate front-end
loader operators to adopt safe driving and operating habits and to develop a
positive attitude toward mine haulage safety in general.
MESA Jun 1976
14 mm.
Cat No: F862 or VC862
Price: F862 ($79.65) or VC862 ($26.50)
S
LEHMAN 01406
GROUND CONTROL IN SURFACE MINING (COAL)
One of the most prevalent dangers facing new or inexperienced surface coal
miners is falling ground (or slope failure) involving highwalls and spoil
banks. Presents overview of ground control problems. Describes danger
signs and visible indicators that warn of impending earth/rock slides.
Emphasizes need for miners to learn how to recognize these conditions.
Outlines safety precautions and safe working practices miners must follow to
avoid accidents.
MSHA Apr 1980
8 mm.
Cat No: F890 or VCB9O
Price: F890 ($45.50) or VC890 ($26.50)
hAZARD RECOGNITION MID AYOIIIICt IN SURFACE COAL MINING (COAL)
Miners who are inexperienced and unfamiliar with the working environment,
equipment and mining procedures are often exposed to potential safety hazards
for which they are largely unprepared. Describes some of the more cormuon
dangers encountered (including failure of highwalls and spoil banks, slips
and falls, drilling and blasting and not wearing or using proper safety
clothing or equipment). Addresses machinery/vehicle, mechanical/electrical,
welding/cutting (and other maintenance/repair) hazards. Gives examples of
danger signs and warnings which usually precede a hazard. Outlines safety
precautions needed to avoid the hazard. Emphasizes miners must learn how to
recognize and avoid unsafe conditions and situations by staying alert,
obeying company safety rules and following safe working practices at all
times.
MSHA May 1980
9 mm.
Cat No: F891 or VC891
Price: F891 ($51.20) or VC891 ($26.50)
HAZARDS AROUND BINS MD HOPPERS (CoAL/iwo
Stresses need for greater employee safety training along with job and skill
training). Emphasizes that those who work around bins and hoppers must
become acquainted with the potential hazards of entering these and other
material storage areas. Encourages workers to follow safe and correct
operating procedures to avoid being buried alive and suffocating from a
cave-in or loose material (particularly when barring down or loosening hung-
up and bridged materials inside of bulk storage facilities).
Cat No: Price:
MSHA Oct 1978
16 miii.
F868 or VC868
F868 ($91.00) or VC868 ($26.50)
LEHMAN 01407
4
MAGIC or FIRE, THE LCOAL/1W4)
Deals with fire, its composition, uses and control. Tabletop displays and
laboratory demonstrations illustrate how fires and explosions occur.
Describes the safe use and control of commonly used gases and fl anunabl e
liquids. Shows various industrial fires (and fire hazards in the home) and
gives instructions on fire prevention.
BuM Jan 1965
23 mm.
Cat No: F809 or YC8O
Price: F809 ($130.80) or VC809 ($26.50)
OPEN-PIT MINING HAZARDS (mi)
Moving machinery and moving earth supply the basic ingredients for a variety
of possible hazards in mining ore from open pits. Uses staged accidents
(involving dump trucks, power shovels, front-end loaders, rail haulage and
highwall blasting) to show what happens as the result of workers'
carelessness, overlooked safety precautions and/or unsafe machinery and
mining methods. Explains why the accidents happened and stresses the correct and safe way to perform various mining jpbs to prevent future
accidents.
-
BuM Aug 1967
17 mm.
Cat No: F816 or VCSI6
Price: F816 ($96.70) or YC816 ($26.50)
ORIENTATION AND INOOCTRIHATION OF SAFE *}RIOEN (Mel)
Follows a group of new employees through preemploynient testing, hiring and
actual working situations. The industry is a gypsum products manufacturing
plant, but the orientation and indoctrination policies and procedures may
easily be applied to other mining or manufacturing organizations. Takes
viewers on a tour of the plant and follows new employees through interviews,
physical examinations, classroom instruction and on-the-job training
sessions. Stresses job safety as an integral part of the production.
Highlights the value of accident prevention training for all employees.
BuM dun 1966
17 mm.
Cat No: F813 or YC813
Price: F813 ($153.60) or YC813 ($26.50)
SAFETY - A WAY OF UFE (C0AL/Pw4)
Dramatizes importance of developing safety habits and attitudes at work and
on the highway. Uses simulated accidents and "near accidents" to highlight
the importance of "living" safety.
BuM July 1968
21 mm.
Cat No: F821 or YC821
Price: F821 ($119.45) or YC821 ($26.50)
LEHMAN 01408
S
SAFElY ON lIE MOVE: TRUCK HAULAGE SAFETY (COARL/IWI)
The camera conveys atmosphere and movement around an open-pit mining
operation. Shows huge haulage trucks in action. Depicts how truck
operators encounter difficult, dangerous, emergency driving situations while
performing assigned duties. Points out existing and potential hazards of
truck haulage by reenactment of some of the most frequently-occurring
accidents. Explains causes of these accidents and outlines corrective steps
necessary to prevent their reoccurrence. Stresses on-the-job safety
training and a truck driver's personal safety responsibility throughout.
MESA Jun 1976
16 mm.
Cat No: F861 or VC861
Price: F861 ($91.00) or Vc861 ($26.50)
..
SURFNI BLASTING IN METAL MD NO*AETAL MIES (MIII)
Examines some of the most cotilnon hazards that may be encountered in surface
blasting operations (including ineffectively guarded blast sites,
insufficient warning systems, failure to take adequate cover, improper
drilling, loading, detonation and post-examination procedures). Uses a
documentary style (shot on location) to depict actual workers in real mining
situations. Recreates a blasting accident. Underlines various unsafe
conditions and work practices. Emphasizes need for greater safety
precautions in the use of explosives. Demonstrates proper and safe blasting
procedures. Affirms need for worker awareness and cooperation as the
principal means of avoiding the majority of basting related accidents;
MSHA Oct 1980
18 join.
Cat No: F873 or VC873
Price: F873 ($102.40) or VC873 ($26.50)
UNDERGROUND BLASTING: SAFE BLASTING PROCEDURES IN METAL AND NONMETAL
UNDERGROUND MINES (MIII)
Deals with the use of explosives in underground blasting operations. Begins
with a dramatic reenactment of a serious blasting accident and continues on
to analyze the direct causes and extenuating circumstances of the accident.
Outlines appropriate safety procedures and protective measures needed to
prevent recurrence of this accident (and similar accidents). Follows a
b'asting crew through various stages of underground b'asting (drifling,
loading, detonation and the handling of misfires). Describes specific
safety practices that must be followed during each step. Stresses
importance of strict compliance with company and Federal explosive safety
regulations in all blasting operations.
MSHA Feb 1980
17 mm.
Cat No: F872 or VC872
Price: F872 ($96.70) or VC872 ($26.50)
LEHMAN 01409
S
6
UNDERGROUND HAIJLAGE HAZARDS (PQ14)
Presents a broad overview of some of the more common factors which cause (or
contribute to) accidents involving both track and off-track haulage. Points
out need for sufficient safety and task training, staying alert, learning to
recognize specific job hazards, correcting or reporting all dangerous
conditions, following safe haulage practices and obeying company safety rules
and regulations. Uses simulated haulage accidents (based on actual
occurrences) which realistically reenact haulage accidents.
MSHA Feb 1983
12 mm.
Cat No: F875 or YC875
Price: F875 ($68.30) or VC875 ($26.50)
LEHMAN 01410
1
EQUIPIWF OPERATOR TRAINING PROGRAMS
CRANE TRAINING SYSTEM Woodward Associates 1984 BuM Contract H0318009 Tape, slides, workbooks.
DIESEL-MECHANICAL UAIJL TRUCK TRAINIPE SYSITh Woodward Associates 1983 BuM Contract J0387221 Tapes, slides, tailoring guide, instruction guide, wookbooks.
FRONT-END LOADER TRAINING SYSTEM Woodward Associates 1983 BuM Contract J0308034 Tapes, slides, tailoring guide, instructor guide, OUT instructor guide, trainee guide, performance evaluation forms, performance tests, proficiency demonstrati on sheet.
MOTOR GRADER TRAINING SYSTEM Woodward Associates 1984 BuM Contract H0318009 Tapes, slides, instructor guide, study guide, operator guide, performance evaluation form, proficiency demonstration sheets, progress tests.
RUBBER-TIRE DOZER TRAINING SYSTEM Woodward Associates 1984 BuM Contract H0138009 Tapes, slides, instructor guide, study guide, basic operator form, progress tests.
LEHMAN 01411
8
S
SCRAPER iRAINING SYSTEM Woodward Associates 1984 BuM Contract 110318009 TaiToring guide, instructor guide, proficiency demonstration sheet, progress test, answer sheet. TRACKED DOZER TRAINING SYS1DS Woodward Associates 1984 BuM Contract 11031009 Note: The Acadeiny1s Publications Distribution Center is awaiting receipt of materials for this product.
LEHMAN 01412
t
LEHMAN 01413
S This is a copy of a revised MS}IA training plan. Please review. If you have any comments, suggested changes or questions, please call either Tom Plink or myself. If not, provide a copy to the union steward or employee representative. If an employee representative has not been designated you must post on an accessible bulletin board for at least two weeks. Call if there are any employee comments or questions. If your operation does not have at least two MSHA approved instructors, call my office. Approval can be made based on experience. The revised plan will then be submitted to MSHA for 8pproval for the entire division.
LEHMAN 01414
Cyprus Industrial Minerals Company
ENGINEERING DEPARTMENT
WIIIaW Crnk Higkway
Post Office Box 971
Thrse Forts. Montana 59752 TWX 9(0) 963.2480
T&spkone 406) 285-3271
EXAMPLE
Today's date
William C. Gardner District Manager p o Box 25367 Denver, CO 80225
Dear Mr. Gardner:
Enclosed are resumes for IS instructor certification and a copy of the training plan for your approval. Training materials are available through our Corporate Safety Department for conducting the required training.
Certification of instructors for MSHA training is needed in order to proceed with the current training requirements. Thank you for your help in this matter.
Sincerely,
J S/mw c
Joe Supervisor
CYPRUS
LEHMAN 01415
EXAMPLE
Name: Joe Supervisor Occupation: Mill Foreman SS It: 999-99-9999 Certification Requesting: IS Experience: 5 years milling experience
2 years supervising Schooling: kigh School - Jefferson Nigh
Pine River, AZ College - 2 years, Lancaster Jr. College Teaching: instructors aid in several safety meeting subjects.
LEHMAN 01416
Company name Mine/mill name Address
JSAFETY TRAINING PROGRAM
(FOR SURFACE MINERS
7
CYPRUS INDUSTRIAL MINERALSth.
GRAND ISLANO
-t
/ as,
t
26-0012
S
Person responsible for healthan safety training at the mine:
Name MINE/MILL MANAGER
Position MANAGFR MSHA approved instructOr(s):
Phone nurnber(707) 373-6666
Name
Courses gualified to teach
SUP E A V SO AS
Jr '74
Location (k,whete,S;aining will be given:
j
The apprbxixuate'number of miners employed:
/ tra4ning periods; Each new miner will receive 24 hours of training in thJsubjects listed; the annual refresher training for expetincediners will :total eight hours per year. New miner traininmay be divided into 8 and 16 hours segments. The first 8 hours will include the mandatory preassignment training with the remaini'hg 16 hours being administered within 60 days. Annual refresher training will be conducted at monthly safety meetings or once per year, at management's discretion.
Qualification of trainers: All, formal courses will be conducted by MSHA-approved instructors; new task safety training will be conducted by qualified persons.
S
LEHMAN 01417
ADDRESSES FOR REQUESTING MSHA INSTRUCTOR CERTIFICATION
ROCKY MOUNTAIN DISTRICT
William C. Gardner District Manager P 0 Box 25367 Denver, CO 80225
NORTH EASTERN DISTRICT
Michael P. Trainor District Manager 4800 Forbes Avenue Pittsburgh, PA 15213
SOUTH EASTERN DISTRICT
Horst S. 'Sottschalk District Manager 228 West Valley Ave. Room 102 Birmingham, AL 35209
SOUTH CENTRAL DISTRICT
MONTANA NEW JERSEY ALABAMA
Wayne D. Kanack District Manager 1100 Commerce St. Room 4c50 Dalfas, TX 75242
WESTERN DISTRICT
Thomas C. Lukins District Manager Alameda Federal Center 620 Central Ave. Building 7 Alameda, CA 94501
NEBRASKA CALIFORNIA/NEVADA
LEHMAN 01418
SAFETY TRAINING PROGRAM FOR SURFACE MINERS
Company name Mine/mill name
Mdress
MSHA WI
Person responsible for health and safety training at the nine:
Name
Position
Phone number
MSEA approved instructor(s):
Name
Courses qualified to teach
Location(s) where training will be given:
The approximate number of miners employed:
Training periods: Each new miner will receive 24 hours of training in the subjects listed; the annual refresher training for experienced miners will total eight hours per year. New miner training nay be divided into 8 and 16 hours segments. The first 8 hours will include the mandatory preassignment training with the remaining 16 hours being adnilnistered within 60 days. Annual refresher training will be conducted at monthly safety meetings or once per year, at management's discretion.
Qualification of trainers: All formal courses will be conducted by MSHA-approved instructors; new task safety training will be conducted by qualified persons.
LEHMAN 01419
S.
SUBJECT
Electrical hazards
First aid
How to recognize and avoid hazards
Mandatory health and safety standards prevention of accidents
TRAINING PLAN: ANNUAL REFRESHER
OBJECTIVES
TRAINING METHODS
Instruction on the hazards involved when working with, near or around any machine or equipment powered by electricity and proper procedures to avoid them.
Lecture discussion demonstration or slide-tape
pr og ram
Instruction on the most common conditions requiring first aid treatment: shock, bleeding, fainting. Location of first aid supplies.
Lecture and discussion
demonstration slide-tape program
Identification of hazards common to the mine/mill. Instruction on safe work procedures.
Lecture and discussion or
slide-tape program. Demonstration
Instruction on Federal standards Lecture and
pertinent to miners' tasks;
discussion
Explanation of Company safety
rules
Instruction on accident prevention, causes & accident review.
Lecture and discussion
.
COURSE MATERIAL
METHOD OF EVALUATION
Company safety rulebook.; dummy switch box, fuses, safety clamp, lock, key
Quick Check Test
Splints, bandages
Quick Check Test
Company safety rulebook, list of unsafe acts and conditions. Boxes
Company safety rules, Federal standards
Quick Check Test
Oral response
Safety record
Oral response
Slide-tape show
rmr 2 0-. a
1C0
..
TRAINING PLAN: ANNUAL REFRESHER
SUBJECT
OBJECTIVES
TRAINING METHODS
Authority and responsibility of supervisors and the rights
of miners
Instruction on the authority and responsibility of supervisors; the statutory rights of miners: explanation of safety rules and procedures for reporting hazards.
Lecture and discussion or slide-tape program
Dust control and the use of respirators
Instruction on the dangers involved in dust hazards and how they can be controlled; the approved methods of protecting personal respiratory system; use and care of respirator.
Lecture and discussion or slide-tape
jrog ram
Demonstration
Transportation controls and communication systems
Instruction on the hazards
involved in mine/mill transportation; safe procedures for working around mobile equipment;
communication systems at work.
Lecture and
discussion or slide-tape
program
Fighting fires
Instruction on fire prevention procedures; types of fires and fire extinguishers; use of fire extinguishers; location of fire extinguishers and first aid supplies; site evacuation plan.
Lecture and discussion, demonstration, slide-tape program
protecting your hearing
Instruction on dangers of noise Lecture and
hazards; how hazards are identi- 3iscussion or
fied; different controls availa- slide-tape
ble to protect hearing.
program
.
COURSE MATERIAL
Company safety rulebook
METHOD OF EVALUATION
Quick Check Test
Company safety rulebook.
Respirator (s) used on property.
Quick Check Test. Demonstration
evaluation.
Company safety rulebook
Quick Check Test
Company safety rulebook
Quick Check Test
Company safety rulebook. Approved hearing protection devices used on
property.
Quick Check Test
SUBJECT
OBJECTI VES
TRAINING PLAN: NEW MINER TRAINING
huthority and Instruction on the authority and Lecture and
responsibility responsibility of supervisors;
discussion or
.)f supervisors the statutory rights of miners; slide-tape
and the rights explanation of safety rules and program
of miners
procedures for reporting hazards.
Dust control Instruction on the dangers
and the use of involved in dust hazards and how
respirators they can be controlled; the
approved methods of protecting
personal respiratory system; use
and rare of recpirafnr.
Transportation Instruction on the hazards
controls and involved in mine/mill transport-
communication ation; safe procedures for work-
systems
ing around mobile equipment; communication systems at work.
Lecture and discussion or slide-tape program Demonstration
Lecture and discussion or slide-tape program
Fighting fires Instruction on fire prevention Lecture and
procedures; types of fires and discussion,
fire extinguishers: use of fire demonstration,
extinguishers; location of fire slide-tape
ecxiitpipn1guini:sheriFsn andurfiiiarfsitnnaipdlan program
Ground control Instruction on basic ground
Lecture and
control terms; description of
discussion or
basic slope failures and visual slide-tape
indications of potential hazards. program
COURSE
MA9'P.RTAT
Company safety rulebook
METHOD OF
Quick Check Test
Company safety Quick Check
rulebook.
Test.
Respirator(s)
Demonstration
used on property evaluation.
Company safety Quick Check
rulebdok
Test
Company safety Quick Check
rulebook
Test
Quick Check
-
Test
Protecting your hearing
-
Instruction on dangers of noise hazards; how hazards are identified; different controls available to protect hearing.
Lecture and discussion or
slide-tape program
Company safety Quick Check
rulebook.
Test
Approved hearing
protection
devices Used on
property
TRAINIWG PLAN: NEW MINER
SUBJECT
Electrical hazards
OBJECTIVES
TRAINING
Instruction on the hazards
Lecture
involved when working with, near discussion
or around any machine or equip- demonstration
ment powered by electricity and or slide-tape
proper procedures to avoid them, program
COURSE
Company safety rulebook; dummy switch box, fuses, safety clamp, lock, ke
METHOD OF EVALUATIO
Quick Check Test
First aid
Instruction on the most common. Lecture and
conditions requiring first aid discussion
treatment: shock, bleeding,
demonstration
fainting. Location of first aid slide-tape
supplies,
program
Splints, bandages
Quick Check Test
Explosives
Instruction on hazards related Lecture and to.explosives, identification of discussion or blasting agents, accessories, slide-tape stojaga and transportation of program
-
explosives
Handouts and
Quick Check
simulated
Test
versions of
perminnable
blasting materials.
* How to recognize and avoid hazards
Identification of hazards common Lecture and
to the mine/mill. Instruction on discussion or
safe work procedures.
slide-tape
program,
Demonstration
Company safety rulebook, list of unsafe acts and conditions. Boxes
Quick Check Test
* rintroduction to the work environment
Familiarize new employee with workplace; method of mining and milling observed and explained; work rules and company policies explained.
Lecture
Company safety
discussion and rulebook,
tour of mine/mill personal
protective
equipment
* Health and
Familiarize new employee to he
safety aspects health and safety standards;
of assigned
explain work procedures,
tasks
instruction on common accident
causes,
Tour of work site Company safety rulebook, personal
- protective equipment
Mandatory preassignment training
SUBJECT
OBJECTIVES
TRAINING PLAN: NEWLY-EMPLOYED EXPERIENCED MINER
TRAINING
COURSE
METHOD OF
Mandatory health and safety
standards
Instruction on Federal standards pertinent to mine/mill tasks; explanation of company safety rules
Lecture discussion
Company safety
rulebook, Federal metal/ nonmetal standards
Introduction Same as New Miner program
to work
environment
Pransportatior Same as New Miner program
& communicaticn
-
Lecture discussion slide-tape show Lecture Slide-tape show
Same as New Miner program
Same as New Miner program
Authority and Same as New Miner program responsibility of supervisorE and miners' representativEs
Lecture discussion Slide-tape show
.
Same as New Miner program
Fighting fires
Same as New Miner program
.
Lecture
Same as New
Slide-tape show Miner program
Ground controls
Same as New Miner program
Lecture
Same as New
Slide-tape show. Miner program
Hazard recognition
Same 'as New Miner program
Lecture
Same as New
Slide-tape show Miner program
Oral response
Quick Check Test Quick .Check Test
Quick Check Test Quick Check Test Quick Check Test
I.
SUBJECT
Mandatory health and safety standards
TRAINING PLAN: ANNUAL REFRESHER FOR EXPERIENCED MINERS
OBJECTIVES
TRAINING
Instruction on Federal standards Lecture and
pertinent to miners' tasks;
discussion
Explanation of company safety
rules
COURSE MATERI
Company safety rules, Federal standards
METHOD OP EVALUATION
Oral response
Transportatior Same as New Miner program and communication
Lecture
Same as New
Slide-tape show.. Miner program
Quick Check Test
Fighting fires Same as New Miner program
Slide-tape show See New Miner Quick Check Tes
Ground controi Same as New Miner program
Slide-tape show See New Miner Quick Check Tes
First aid
Same as New Miner program
Slide-tape show
Lecture and discussion
Same as New Miner program
-
Quick Check Test
Electrical hazards
Same as New Miner program
Slide-tape show Same as New
Lecture
Miner program
Quick Check Test
Prevention of Instruction on accident prevent- Lecture
accidents
ion, causes & accident review, discussion
Safety record Oral response Slide-tape show
Protecting
Same as New Miner program
your hearing
Slide-tape show Same as New Miner program
Quick Check Test
Explosives
Same as New Miner program
Slide-tape show Same as New
or lecture
Miner program
Quick Check Test
Dust control & use of respirators
Same as New Miner program
Slide-tape show Lecture and demonstration
Same as New Miner program
Demonstration check, Quick Check Test
TRAINING PLAN:
NEW TASKS
The training process outlined below is for miners assigned to a task in which they have had no previous
experience. The process isaresult of job classifications at the mine/mill and an analysis of the hazards
involved -
-
The matrix on Page 7 identifies the task safety training needed for each job classification.
The periodof instruction required will vary due to the different learning levels, skills and abilities of the individuals and the difference in complexity of different tasks and pieces of equipment.
SUBJECT
OBJECTIVES
TRAINING METHODS
COURSE MATERIAL
METHOD OF EVALUATION
Health and safety Provide instruction in the health and aspects and sate safety standards associated with job operating proced- assignments urestorworktask equip., machinery
On site w/qualified instructor
Equipment related to Verbal response on
taak assignment.
Company rules.
Operating manual, Demonstrate abil-
checklist
ity to perform
safely
Supervised practice during non-production
Provide instructin and practice in the safe operating procedures and health aspects on the equipment ausociated with the job assignment.
Coaching by a
Machinery or equip- On site observa-
qualified instructor went related to task tion. Demonstrate
assignment.
ability to per-
Checklist,
form safely.
Supervised operation during production
Provide coaching and supervision on safe operating procedures and heaj.th aspects of the equipment associated with the job assigned.
On-the-job with
Operating manual,
On the job
qualified supervisor Company safety rules observation.
Machinery or auipment Demonstrate
proficiency
rmr
New or modified machines and equipment
Provide instruction-in the safe operating procedures applicable to new or modified wquipemtn and
On site demonatra- Operating manual on Answer questions
tion and discussion new, modified equip- correctly and
on new, different went, checklist
demonstrate
machinery
procedures
proficiency
0-aS
0)
!i
0
0
TASK/DUTIES
a
X X X X X X Clean-up
X X X X X X Manual Handling of Equipment
XX XX
X
'<
Operate Front-end Loader
X X Operate Forklift X Operate Power Sweeper
xx
XX
X
'<
x x Inspect Equipment
Repair Equipment and Machinery welding
xx
X
XX
>4 X
Install Parts and Equipnient Machining of Parts
X Lubrication
Calibration Equipnent Lock-out
x XX xx
Maintain Equipment and Machinery Operate Plant Control Panels
< x x x Inventory Material
LEHMAN 01427
TRAINING PLAN: HAZPBD RECOGNITION
Before entering the operationS-andmaintenance areas, off ice workers, scientific workers, delivery persons and visitors will be advised of the dangers present in surface mining. These persons will read and certify that they understand a printed "Hazard Recognition Checklist" before entering these areas. A siojed copy of the document will be kept on file by the Company.
S
S
OUTLINE OF TRAINING PROCEDURE NEW TASK TRAIN ING
TITLE: Forklift Operator
DUTiES: Operate forklift Inspect forklift Lubricate forklift
MATERIALS NEEDED:
Company policy and rulebook
Hand tools
-
Lubrication tools and lubricants
Training manual for forklift pallet
WHAT THE INSTRUCTOR WILL DO: 1. Discuss company policy and rulebook Discuss traffic rules Equipment orientation
4-. Explain parts, controls, safety devices, and gauges
5. Explain and demonstrate pre-operational check 6. Explain and demonstrate lubrication
Points Levels Tools Procedure Lubricant types 7. Explain and demonstrate start-up, operation, and shutdown Removing pallets from palletizer Placing and stacking full and empty pallets for storage Loading and unloading pallets trom trucks 8. Explain hazards associated with operation
WHAT THE STUDENT WILL DO: 1. Read company policy and rulebook Review traffic rules Read all forklift training Conduct pre-operational equipment check S1Aulate lubrication Simulate operation Operate under non-production conditions using an empty pallet
EVALUATION: 1. Student gives verbal response to all questions Student explains all parts, gauges, and safety devices on forklift Student demonstrates pre-operation check Student simulates lubrication procedure Student demonstrates start-up, operation, and shutdown
Routine cycle steps shall be performed wfthout error for five cycles
Retrain if trainee cannot complete two series of five error-free cycles
Observation by experienced operator and/or supervisor during first day of
o po ra t. I on
LEHMAN 01429
OUtLINE OF TEMNINC PROCEDURE NEW TASK TRAINING
TIRE: Sacker-Trucker-Tableraan
DUnES:
Operates trackmobile to spot R.R. cars Clean-up Operates forklift Operates packer
MATERIALS NEEDED:
Cotapany policy and rulebook Clean-up tools Cement sacks/pallets Forklift/trackmobile Training manuals
WUAT THE INSTRUCTOR WILL DO: 1. Discuss company policy and rulebook 2. Explain and demonstrate clean-up procedure and associated tools 3. Explain and demonstrate operation of packer Bag placement near packer Placement of bag on packer Activation of packer Hazards associated with operation Use of protective equipment 4. Discuss company policy and traffic rules for forklift and trackmobile operation a. Equipment orientation b. Explanation of parts, controls, and safety devices c. Explain and demonstrate start-up, operation, and equipment shutdown d. Explain and demonstrate pre-operation inspection lubricant/fuel levels lubrication process/types e. Indicate hazards and correct response to hazards associated with each equipment function
WHAT THE STUDENT WILL DO: 1. Read company policy and rulebook 2. Review traffic rules 3. Simulate clean-up procedure and use of tools 4. Simulate use of packer 5. Read forklift training manual Conduct pre-operational check Simulate operation Operate under non-production conditions using empty pallets 6. Read trackmobile training manual Conduct pre-operational check Simulate operation Ride with experienced operator for one day Operate with experienced operator for one
day.
LEHMAN 01430
TITLE: Sacker-Trucker-.Tablewan (Cont 'd) EVALUATION: I. Student gives verbal response to all questions
Student demonstrates proper use of packer Student demonstrates proper clean-up procedures and use of associated hand tools. Explain parts, gauges, and safety devices on forklift and trackmohile Give verbal response to parts nomenclature on forklift and trackmobile Demonstrate pre-operational check on forklift and trackmobile ON FORXLIVI AND TRACKNOBILE: Routine cycle steps shall be performed without
error for five cycles Retrain if trainee cannot accomplish two series of five error-free cycles Observation by experienced operator and/or supervisor during first day of operation TITLE OF PERSONNEL CONDUCTING TRAINING:
LEHMAN 01431
OUTLINE OF TRAINING PROCEDURE NEW TASK TRAINING
TITLE: Finish Miller
DUTIES:
Assist finish mill operator Regulate feed to mills Inspect mill equipment Control conveyor material flow Complete equipment reports Mixes Admix for special cements Equipment repair Clean-up Electrical Lockout Clear material stoppages
MATERIALS NEEDED:
Company policy and rtslebook Safety lock and hasp Hand tools for clean-up and repair Layout/diagrams of mill room and associated equipment (screw conveyors, etc.)
WHAT THE INSTRUCTOR WILL DO:
1. Discuss company policies and rules 2. Explain and demonstrate the regulation of
feed to compartment mills 3. Explain and demonstrate mill equipment
inspection 4. Explain and demonstrate proper sequence of
mill equipment startup and shutdown procedures 5. Explain and demonstrate Admix procedure
a. Type of cement S. Type of Admix
Proportion of Admix needed 6. Explain and demonstrate use of hand tools in
equipment repair 7. Explain clean-up pracedures and use of hand
tools 8. Explain electrical lockout
When Where Row Corunication with central control 9. Explain proper clearing of material stoppages when blinker signal lights activates on Screw conveyors Elevators Etc.
WHAT THE STUDENT WILL DO: 1. Read company policy and rulebook Study all layouts and diagrams Listen to and s.atch all explanations and demonstrations respecuvely Walk through mill area and familiarize himself with Equipmezit layout Control panels
LEHMAN 01432
S
tITLE: Finish Miller (Cont'd)
Lube points Disconnect points 5. Siniulate use of Hand tools for clean-up and repair Lubrication tools Electrical lockout
EVALUATION: 1. Student gives verbal response to all questions 2. Student demonstrates the ability to perform Feed regulation to mills Sequential start up and shut down of mill equipment Equipment inspection Use correct Admix for various cements a. Equipment repair Lockout Clean-up ii. Clearing material stoppages
tItLE OF PERSON CONDUCTING DRAINING:
LEHMAN 01433
OUTLINE OF TRAINING PROCEDURE NEW TASK TRAtNINC
TIThE: Sack and Load Utilityrnan
DUTIES:
Uses hand/air tools Makes equipment repairs Electrical lockout Lubricates equipment Torch cutting and welding
MATERIALS NEEDED:
Cotnpany policy and rulebook Safety lock and hasp Hand/air tools Lubrication tools; lubricants Torch cutting and welding equipment Blueprints/drawings/sketches
WHAT ThE LNSTRUCTOR WILL DO: 1.
,2.
6.
Discuss company policy and rulebook
Explain sack and load equipment layout via
blueprints, diagrams etc.
a. Equipment location
b. Disconnect points
c. Inspection points
4. Lubrication points
Explain and demonstrate use of hand/air tools
in equipment repair
Explain and demonstrate electrical lockout
Where
When
c.How
-
d. Conmiunication with central control
Explain and demonstrate lubrication
a. Points of
b. Tools used
Lubricants used
Maintenance schedule
Explain and demonstrate the use of torch
cutting and welding equipment
Transportation of
Storage of
Use of
I4alntenance of
Safety equipment used
WHAT TIlE STUDENT WILL DO: 1. Read company policy and rulebook 2. Review all blueprints, diagrams, and sketches 3. Attentively listen to and watch all explanations and deitonstrations respectively 4. Simulate a. Use of all tools 5. Use of welding equipment Inspection procedure Lubrication procedure Electrical lockout.
.4
LEHMAN 01434
TITLE: Sack and Load Utilityman (Cont'd) EVALUATION: 1. Student gives verbal response to all questions
2. Student explains and demonstrates Use of all tools Use of welding equipment inspection procedure Lubrication procedure Electrical lockout
TITLES OF PEflSONNEL CONDUCTING TRAINING:
I
LEHMAN 01435
SKILLS TRAINING
MAINTENANCE SKILLS TRAINING The following maintenance and plant operations training programs are representative of the types of programs comercially available. The majority of the courses are self study programs designed to assist the employee in understanding a process or maintenance skill through workbooks and often videotape instruction. The vast majority of these courses stress safe work practices integrated into the training. All maintenance employees should be encouraged to augment their knowledge and abilities through skills training programs. The duPont programs are fairly basic and should be understood by most employees with average reading ability. Assistance with ordering the duPont programs is available through the Talc Division Safety Department. Most of the programs can be ordered for preview.
S
LEHMAN 01437
DU PONT TRAINING MATERIALS
Introduction
The wide variety or training courses offered in this catalog was originally developed ror use at flu Pont Company sitcs to train new employees and to maintain and upgrade existing cmpioye& safety, maintenance, and plant operations skills.
These training pmgranis were created to combat steadily rising training and operating costs, cope with the increased complexity or today's plants and their multitude or safety and operating problems, improve productivity, and overcome a shortage or skilled workers.
The seWsWdy programmed instruction courses and videotapes developed by trains or practical, on-the-job specialists, were field tested ror effectiveness and then placed into plant and site use. Thus they were created by experienced industrial trainers ror use in "real world" work environments.
As examples or the diverse "real world" work environments ror which these training courses were developed, the 170 rathlities operated worldwide by flu Pont include not only chemical plants and refineries but also racilities to produce electronic connectors, plastic pipe, medical diagnostic instruments, fishing Iin pharmaceuticals, and heat exchangers. Zn support or this large business, we opente and maintain warehouses, fleets or transportation equipment, surface mines, chemical and engineering laboratories, power generating equipment and sales offices.
The practical, diverse, "real world" training experience gained by flu Pont in a wide variety or industries has encouraged thousands or companies to use our training programs to train their employees.
flu Pont offers self-study training programs in three different areas: I. Safety. 2 Fork!jft Truck Operation. 3. Maintenance and Plant Operations Skills The safety training programs teach supervisory and non-supervisory personnel how to develop rety observation techniques ror eliminating unsafe acts, how to build a positive safety attitude, and how to perform routine jobs safely.
LEHMAN 01438
S
introduction
Experience has shown that such training, when properly implemented, results in: Reduced injuries. Greater productivity. Improved labor rejations. Lower workers' compensation payments. Better public relAtions. Improved management skills.
Safety pays not only in these areas but aiso siiificantly impacts the bottom line. Good safety management is good business. At Du Pont, effective safety training has helped us become the recognized leader in reducing injuries and their costs to the lowest levels. It can provide your organization with similar benefits.
The forklift truck operator training program tics the visual impact of videotape into a self-study programmed instruction course to maximize the training experience for forklift truck operators. It stresses the proper and safe operation of powered lift trucks and prevention of injuries.
The maintenance and plant operations training programs cover subjects from pipe fitting, welding, gears and gearing, pumps, and steam traps to plant mathematics, distillation, boiler operation, and flow measurement The courses valy from those covering broad subjects, such as the Plant Operator Series or Reasling Engineering Drawings, to specific areas of interest, such as scaffolding, mechanical seals, or thermal insulation. The emphasis is on keneral maintenance and instrument mechanics training as well as plant operations training.
If you need more information after reading this catalog, please contact us at one of the offices Iistcd at the back of thc catalog.
LEHMAN 01439
S S
Training Methods
Effective training methods involve interaction of the trainee with an instructor or materials. Programmed instruction courses provide interactive training and are inexpensive methods to teach safety, maintenance, and plant operations skills. Du Pont programmed instruction courses are now used by over 10,000 organizations throughout the world.
Programmed Instruction
What Is Programmed Instruction?
Programmed instruction, or P.1., is a well-established self-study training method. Using a workbook and proceeding at his own pace, the trainee reads a block of information and then gives an active response; for example, he may fill in a blank. He immediately confirms or corrects his reponse by referring to an answer sheet. Important concepts are reinforced by repetition. At the end of the course, a test measures how well the trainee has retained the material.
What Are the Benefits of PJ.?
Trainees learn more in Ies lime with better retention. Validation tests involving more than 1,000 employees in Dii Pont plants demonstrated these benefits. Two groups of trainees received the same course material: the first group by P.L, the second by conventional teaching methods. The P1 group covered the material in 25% less time and scored 10% higher on the same comprehensive test.
P.1. is more cost-effective than conventional teaching metho Since P.1. takes 25% less time, trainees spend less time in the training room and more time in productive on-the-job activities. Also, the courses themselves are reasonably priced, averaging approximately $2.50 per training hour. In addition, there is no need to hire oUtside instructors or take supervisors away from their jobs to act as trainers.
P.L can fit into an, work schedule. Because the P.1. courses do not require formally scheduled classrooms and instructors, training can be carried out to fit demanding work schedules. A single training room can be used for many different courses at the same time. Most important, the trainee can move ahead at his own pace.
Ovenraining is eliminateS Individual courses can be selected to fulfill specific training needs, no more and no less.
Virtually all employees can be trained with P.L courses. Du Pont P.!. courses were written so that only very basic reading and computational ckifls are required. They are not limited to high school or college graduates.
LEHMAN 01440
Tnzhzing Methods
Videotapes
What Is the Purpose of the Videotapes? Videotapes are being added to flu Pont's training materials product line to reinforce the effectiveness of the printed P.1. training courses These videotapes currently include topics such as safe forklift truck operation, plant safety and security, and maintenance training. Before being approved for use in on-the-job training, the videotapes were developed and tested by experienced flu Pont trainers using workers at actual plant locations.
flu Pont's first videotap; "Behind the Mast: An Operator's Guide to Lift Truck Safrty," covers the safe operation of forklift trucks. This comprehensive 70-minute videotape enhances the new four-unit P.!. course, "Forklift Truck Operator Training," to form a powerful training package. See page 25 for more details.
Dozens of videotapes will soon be introduced. Watch for new product announcements and special introductory offers.
I".IJuiojo
LEHMAN 01441
Maintenance and Plant Operations Training
Du Pont, a leader in industrial crafts training, has developed one of the largest cunicula of general maintenance and instrument mechanics training as well as plant operations training courses available today. A total of 120 programmed instruction courses and one easy-reference handbook address a wide variety of training needs. Two management training courses, developed and used within Du Pont are also
available.
The self-study P.1. courses and handbovk are designed for any employee with basic reading ability and computational skills. Like other programmed instruction courses, these training programs reinforce what the trainee has learned.
The wide variety of course offerings allows a flexible training approach so that a course or set & courses can be specifically tailored to a particular need. Courses have been grouped into training areas as shown below:
Maintenance 7'mining Carpentry
Electrical Work Instrumentation Insulating Machine Shop Millwrighting Pipe Fitting Rigging
Sheet Metal Work Welding
Operations Training
anis Operation
Powerhouse Operation Service Operation
Management Training Supervisory Problems Venture Analysis
Specific units can be selected for an introduction to a craft, a review of a problem area for an experienced worker, or progressive mastery of the craft.
Thousands of organizations have successfully used Du Pont P.1. courses to meet their vocational training needs. Here are just a few examples:
Colorado Interstate Gas Co.. Colorado Springz CO With operations in six states and a work force that would lose 40% of its members to
retirement by 1988, Colorado Interstate Gas needed a training program that would ensure a high level of competency for new employees, increased skills for current employees, and maintenance of skills for workers who often lack direct supervision. The old training program just was not meeting these goals, so Colorado Interstate restructured its whole approach to training: now 50 Du Pont P.1. courses in materials handling, pipe fitting, and other basic skills keep a far-flung work fojue functioning at a high level of competence and help employees obtain skills needed to replace retiring co-workers. Colorado Interstate is also impressed that the courses are free of "cultural bias" and are useful to all workers.
LEHMAN 01442
Maintenance and Plant Operations Training
Course List and Training Area Cross Reference
The foldout chart entitled "Course List and Training Area Cross Reference" shows each count and the training areas to which it applies. Courses are listed alphabetically.
LEHMAN 01443
This section contains a listing of course titles arranged by course number. Refer to the course descriptions (pages 34 to 70) for more information about each course.
Course Number
Title
MaSenance and Operatiorsr Training
3 Measurements for Installation and
Consuuction.
4 Measuring Too1sCalipers
5 Measuring ToolsVerniers
6 PalinBearings
7 Anti-Friction Bearings
8 Pipe FittingPipe & Fitting Identification
.9 pipe Fitting Measurement & Layout
10 PlpetattingSimple & Rolling Offsets
11 WcldingOxyacetylenc
12 PosidveDisplacementPunips
13 Sheet MetalLayout Patterns
14 Thermal InsulationPipe & Fittings
15 Theunal InsulationEquipment
16 Drill sScicction, Checking &
Inspection
17 DrillsRegrinding & Modification
18 SolidHandReamers
19 Expansion Hand Reamers
20 Single Stage Steam Jet Vacuum
PumpsOperation
21 Single Sage Steamiet Vacuum PumpsTrouble Shooting
5-22 Material Handlingcrane & Hoist
23 Material HandlingWim Rope
Identification & Fittings
-
25 "Lightein" ?.fixers -.
26 Gears and GearingSpur Gears
27 FIeld Sketching
1
28 Coupling Alignment (Shafts)
29 Plant MaiheunticsWhole Numbers
30 Plant MathematicsFractions
31 Pressure andltsMeasurernentBasic
32 Pressure and Its MeasurementBcwdonTube&OtherGages
33 iaelMcasuzvmeutGage Glasses &
Floats
3: LevelMcasuamentBuoyancy 1
Course Number
TUft
35 Level MeasurementDifferential Pressure
36 L.evelMeaswementElecnical Devices
37 Flow MeasurementBasic Principles 38 Tern mMeasurementBasic
Physics and Terms 39 Temperature MeasurementScales
and Conversion 40 Temperature Measurement-
Thermons
41 Water TreatmentBoiler Feedwater
47 Introduction to Chromatography
48 Colorimeter Operation 49 PlantOperatorSeriesFundamentals 50 FiltrationPlate and Frame Piker
Presses 51 Thrationandlts Glassware
53 Principles of Combustion 54 Using aPitotTube 55 Chains and SpmcketsRollerChains 57 Multistage Steam Jet Vacuum Pumps
Operation 58 Plant Operator SeriesBasic Chemistry 59 Plant Operator SeriesEquipment 60 Plant MathematicsDecimals &
61 Gears and GearingGear Ratice
62 Sheet MetalEdging. Notching & Seams
63 Plant Operator SeriesOperating Procedures
64 PipeFrningLayoutPractices 66 Gears and GearingGearing
Installation 67 Temperature MeasurementFilled
Thermal Systems 68 ValvesOperation and Maintenance
69 Inorganic Chemistry for Plant Operators 71 Gears and GearingHelical Gears 72 Flow MeasurezncntPriinaiy Elements 73 Plant MathematicsAsea& Volume of
Common Figures
LEHMAN 01444
Mairienwzce and Plant Operations rrauu,ig
Count
Nwnber
Title
74 PlaritMathematicsNumeilcal Prefix &Powers of Ten
75 Multistage Steam Jet Vacuum Pumps Trouble Shooting
76 Gears and GearingBevel Gears
77 AAjustablellandReamers
78 Reading &Preparing Simple Graphs
79 Mechanical Seals Material HandlingChain Hoists
jj Material HandlingWire Rope Slings 82 Plant MathematicsPositive &
Negative Numbers 83 Plant MathematicsSimple Algebra 84 Plant MathematicsRatio & Proportion 85 Calibration AdjustmentsZero. Span
and Linearity 86 Control of Static Electricity
87 Steam and the Steam Generating Unit 88 Steam TrapsTesting Practices
89 Material HandlingKnots 90 WarerTreatmentWaterChemistry 91 Steam Trapsinstallation 92 Flow MeasurementMeasuring
Elements 93 How MeasurementIntegration 94 Level MeasweinentElectronic
Devices 96 Boiler OperationMonitoring Boiler
Conditions
97 Scaffolds 98 Gears and GearingWorms and Worm
Gem
99 Plant MathematicsSquare and Square
ROOt Tables
100 Temperature MeasurementStandards & Calibration
102 Steam TrapsTmuble Shooting 103 Modes ofInstnimentConol 104 Disc SteamTraps
105 Thermostatic Steam Traps 106 Float-Thermostatic Steam Traps
107 Inverted Bucket Steam Traps
Course Number
Title
108 Boiler OperationBoiler Effi ciency 109 Reading Engineering Drwings 110 Temperature Measurement
Thermocouple Theory 111 Impulse SteamTraps 112 Oiains and SprocketsSprockets and
Drives
114 Plant MathematicsRight Angle Trigonometiy
115 PedestalandBenchGrinders 116 PrinciplesofDisWlation 117 Water TreatmentWater Testing
119 Centrifugal Pumps 120 Internal Combustion Engines 121 Boiler OperationShutdown
Procedures 122 WeldIngTungsten Inert Gas (TIG) 123 Pipe FittingManually Cutting &
Reaming Pipe 124 Dowthermt Healing
126 DistillationPractical Distillation
127 Reading Electrical Schematic Diagrams 128 BoilerOperationStatt-UpProceduzes 129 Compressed Air Systems
Fundamentals
130 ValvesIntroduction 131 Steam TrapsInlroducdon 132 Compressed Air SystemsCentrifugal
Compwwn -
133 Compressed Air Systems Reciprocating Compressors
137 Cost StewardshipUnit 1 138 Cost StewardshipUnit 2 139 Cost StewardshipUnit 3
Management Training 140 Supervisory Problems 141 Venture Analysis
Reference HWI4bOOk 162 Rigging Handbook
t
LEHMAN 01445
Course List and
TrainingArea CrossReference
Order Code
CourseTitle
07 BeaxingsAn6-Ftiction
06 BearingsPlain
96 Boiler OpcalionMonitong Boiler Condilions
108 BoilerOpemtionBoilerEfficiency
128 BoilerOpeuuonSiait-UpPzocc&res
121 BoilerOpetalioShutdownPmccdures
85 CalibritionAdjusimentsZero,SpanaiidLinearity
55 ChMnsandSpcocketRo1lexChthns
112 Chains and SprocketsSprockets and Drives
69 Chemistiy, Inorganicfor Plant Operators
47 Chromatography. Introduction to
48 ColorimeterOperation
53 Combusiion,Principlesof
129 Compressed Mr SystemsFundamentals
132 Cwnpresscd Aft SystnnsCenuifugal Compressors
133 CompressedAirSysteznsRecipmcaxingCempnssors 137 CostStewasdshipUnitI 138 CostStewathshipUnit2
139 CostStewardshipUnit3
28 Coupling Alignment (Shafts)
116 DistillaiiqoPrinciplesofDistillation
126 DisUIlationPracticalDistillalicn
l24DowthermHeazing
.
109 DnwingsRcading Engincedng Drawings
16 DrillsSclection,Checking&lnspection 17 DxiIlsRcgrinding&Mcdificzlion
86 ElecthcityControlofStaticElectricjty
127 ElecthcalRcading Electrical Schematic Diagrams
50 FiltrationPlate and Frame Filter Pccsscs
37 FlowMcaswcmsntBuicPrinciplcs
72 Flow Measuremcnt?ximazy Elements
92 Flow MeaswemcntMeasuring Elements
93 Flow MeaswcnicntIntegration
26 GcaandGeaflngSpurGears
61 GeassindGearingGearRatios
66 GcamandGeaxingGearinstallation
71 GeaxsandGeaxingHeicalGears
76 GearsandGeaxingBevelGears
98 GcnndOcaxingWormsandWormcean
78 GraphsReading & Preparing SimpleGraphs
115 Grinders,PcdestalandBench
18 HandReammSolidHandReamets
19 BandReamemExpansionHandReamczs
77 HandReancrAiijusabteHsdReaxncn
103 InstruxnentControl, Modes of
14 Insulaiion,ThermalPipc&Fitfings 15 !nzulation,ThnnalEquipmcnt
Training Area Use
Maintenance Training
Operabons Training
tmeg& L0uiAvg.
o2 &
,.
&a
10 34 X 8 54 X
XX XX
6 35
X
7 34
X
13 35
X
6 35
X
8
1 12
36 36 37
X
XX XX
10 46
X
16 46
X
16 37
X
14 61
X.
2 38
XXX
5 38
. XXX
5
2
338 9X XXX XXX XXX XXXX XX
5 3
3399XXXXXXXXXXXXXXXXXXXXXXXXXX
14 40
XX
6 61
X
8 40
4 40 XXX
12 62 X X X X X X X 4 41 X X X X X X X
X
XXXX
XX
X
3 40
XXX
4 39 X
X XXX
7 62 X X X X X
XX
13 41
XX
8 42
X
X
XX
3 43
X
X
3 a3
X
X
2
8
II
9 4 6 9
42 45 44 44 45 43 45
X
XX XX XX XX XX XX
X
14 62
X
4 53 X X X X X X X X X X
5 64
XX X
2 41
XX X
5 34
XX X
II St
X
X
25 68
XX
25 68
XX
LEHMAN 01446
Training Area Use
Course List and TrainingArea CrossReference
Order Code
CourseTitle
120 lnternalCombustionEngines
33 LevelMeasurementGageGlasses&Floats
MaintenanceTraining
-
,..1.E=0?i-
IAvg.
.9
flU E
=QQ=9U ',tO0=0-0
1
3
--
Operations Training
I
S ag
-od I&
2 46
2 49
XX
X
XX XX
34 Level MeasurementBuoyancy Displacem 35 Level MeasurementDifferential Pressure
36 LevelMerementElectricalDevices
5 47
8 48
3 48
X X X
X X X
94 Level MeasurementElectrical Devices 80 MaterialHandlingCbainftoists 22 Mazerta1HandlingCrane&HoistSigna1s 89 MaterialftandlingKnots 23 Material HandlingWire Rope Identification & Fittings 81 MarerialftandlingWireRopeSlings 29 Ma*heinatics,PlantWholeNumbers 30 Mathematics,PlaatFractioas 60 Mathemafics,PlantDccimals&Petcents 82 Mathematics,PlantPositive&NegativcNumbers 83 Ma*hematics,PlantSimpleAlgebra 84 Maxbemaths,PlantRatioandPropoiiion 73 Mathematics, PlantArea& Volume of Common Figures 74 Ma*hematics,PlantNumcticajpitfix&PowersofTen 99 Mathematics,PlantSquaresandSquareRootTables 114 Ma*hematics,PlantRightAngleTrigonomeuy 03 MeasurementsforinsiallationandConstnsction 04 MeasurinEToolsCalipers 05 MeasuringToolsVemiers 79 MechanicalSeals 25 Mixers, "Lightnin" 08 PlpetiuingPipe&Fittingldentiflcation 09 PlpetittingMeasurernent&Layout
9 49
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10 PipefittingSimple&RollingOffsets 64 PipefittiugLayoutPtactices 123 PlpefittiogManuallyCuthng<eauungPipe 54 PitotTubc,Usinga 49 HantOperatorSetiesFwxlamentals SB Plain Operator SeriesBasic Chemistry 59 PlantOperawrSeriesEquipment 63 Plant Opeator SeriesOperating Pmceduzes 31 PressweandltsMeasurementBasicPrinciples
20 54
7 53
4 53
2 69 16 60 12 59 13 59 22 60 IS 6!
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32 ressureandltsMeasurementBourdonTube&OtherGages 119 PumpsCannifugalPunips 12 PtunpsPositiveDisplacementPuinps 20 PumpsSingle Stage Steam JetVacuum PumpsOperation
8 6!
9 36
5 60
2 63
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21 Pumps-SingleStageSteamletVacuwnPumps-TroubleShooting 5 63 57 PumpsMultisrageSteamletVacuumrwnpsOpention 6 52
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75 Pump -MulrisragcSzeamletVacuumPumps-TyoubleShoodng II 52
- 62XXl62iiggingHandbook
97 Scaffolds
I 62XX
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13 SheetMetalLayoutPatsenas
lB 63
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LEHMAN 01447
-- I.
- --
Course List and Training Area Crosskeference
Order Code
CourseTitle
62 SheetMetslEdgings,Nctching&Seams
27 Sketching,Field
87 SteaznandtheSteainGenerasgUnit
131 StcamThpslntroductiou
-
88 SwmTzapsTesngThacticcs
91 SwainTrapsJnstallation
102 StcamTnpsTmubleShoong 104 StcainTnpsDiscSteamTraps
105 StcaniTrapsThennostacStcamTraps
106 Steam TrapsFloat--Thennostatic Steam Tnps
107 SteamTraps-4nvertedBuckctSteamTraps
III SteamTrapsInipulscSteamTraps
3S TempenwreMeasurementBasicPhysicsandTerms
39 TempemtmeMeasurementSca1csandCoziversion
40 Temperature MeasurementThermometers
67 TemperatureMeasurementFifledThennalSystems
100 TemperatureMeasurementStandanls&Caiibration
110 Temperature MeasurementThermocouple Theory
5! TitrationandltsQlasswarc 130 ValvesIntroduction
68 Valve OperationandMaintenance 90 WaterTreaimentWatcrChernistxy
41 WatcrTreatmentBoilcrFecdwater II? WatcrTreatmcntWaterTesting
II WetdingOxyacetyleneCuuing&Tacking 122 WeldingTwigsrenlnert Gas (TIC)
Managcment Training
140 Supervisory ProblemsWorkshop & Reference Manual
141 Venture Analysis
Training Area (Jse MaincenanceTraining
Operatons Tzainng
t
fl
0-
A Ea (his.) c 0
1216 63
16 41 X 4 64 2 65
414 65 3 64
2 65 2 40 2 62
I 42
1 47 2 46 6 66 4 66 3 67 4 66 4 67
14 67
3 69 I 69 12 69
2 70 6 69 2 70 4 70
13 70
- 66 - 69
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tr
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Xxx
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X
LEHMAN 01448
S
Maintenance and Plant Operation Training
oo ooo000 0
Boiler OperationMonitoring Boiler Conditions
Course No. 96 6 hours
Identification of normal furnace and boiler conditions by observation of flame appearance and instruments: determination of normal and abnormal excess air by appearance of flame and by observation of 02, CO2 meters, or steam flow-air flow meter; variations, if any, of boiler conditions with load changes such as: boiler exit gas temperature, feedwater flow, feedwater teiperature, CO2 and 02, steam flow-air flow, furnace draft, boiler outlet draft, and windbox or undergrate air prsure, boiler water
level, etc.
Related Instruction:
Other courses on boiler operation are: Course No. 108, Boiler Efficiency Course No. 121, Shutdown Procedures Course No. 128, Stan-Up Procedures
Boiler OperationShutdown Procedures
Course No. 121 6 hours
General procedures involved in boiler load reduction; taking a boiler off the line; allowable cooling rate; boiler shutdown and draining of boiler, effect of cooling rate on boiler water level; and identification of boiler parts such as chemical feed valve, drum vent valve, etc.
Related Instruction:
Other courses on boiler operation are: Course No. 96, Monitoring Boiler Conditions Course No. 108, Boiler Efficiency Course No. 128, Stan-Up Procedures
Boiltr OperationStart-Up Procedures
Course No. 121 13 hours
General procedures involved in boiler load increases putting a boiler on the line; allowable warm-up rate; boiler start-up; filling a boiler with water, establishing a minimum stable flame; and identification of parts, such as pilot burner, manholes and handholes, etc.
Related Instruction:
Other cours on boiler operation are; Course No. 96, Monitoring Boiler Conditions Course No. 108, Boiler Efficiency
Course No. 121, Shutdown Procedures
LEHMAN 01449
Maintenance and Plant Operations Training
Compressed Air SystemsGntrifugal Compressors Course No. 132 5 hours
Identification of the basic types of rotaxy compressors: positive displacement and velocity head; purpose of and flow through the principal centrifugal compressor parts; impeller, diffuser, and volute multistage centrifugal compressor operation at both constant and variable speeds; the cause and correction for the operating condition of surge control systems to provide comptessor load control and surge control by variable discharge venting, variable discharge venting with variable inlet throttling full inlet throttling, and full discharge venting; compressor start-up procedure; operating observations; and compressor shutdown procedure.
Related Instruction:
Other courses on compressed air systems are: Course No. 129, Fundamentals Course No. 133, Reci)'rocallng Compressors
Compressed Aft SystemsFundamentals
Course No. 129 2 hours
Fundamentals of compressed air systems: the air mixture of nitrogen, oxygen, and water vapor; the interrelationship of air pressure, temperature, volume, water vapor, and dew point; uses of compressed air, and the purposes and flow sequence of filter, compressor first stage, intercooler, compressor second stage, aftercooler, aftercooler separator, after-aftercooler, after-aftercooler separator, receiver, and dryer.
Related Instruction:
Other courses on compressed air systems are: Course No. 132, Centrifugal Compressors Course No. 133, Reciprocating Compressors
Compressed Air SystemsReciproeatlng Compressois Course No. 133 5 hours
Identification and operating sequence of the basic parts of a reciprocating compressor; name, purpose, and airflow in each piece of equipment of a reciprocating compressor system; lubricated and nothubricated compressors drain trapa; regulation of compressor capacity by inlet valve lifters and cylinder clearance pocket% compressor start-up procedure; operating observations; and compressor shutdown procedure.
Related Instruction:
Other courses on compressed air systems alt: Course No. 129, Fundamentals Course No. 132, Centrifugal Compressors
LEHMAN 01450
Maintenance and Plant Operations Training
Leyel MenureinentElecfronlc Devices
Course No. 94 9 houn
Measuring and detecting the level of liquids and solids with elcctronic devices: the principles of operation, applications and points of interest in the maintenance of level devices; using light source and pbototube utilizing ultnsonic vibrational waves detecting level using gamma-ray absorptioii change in capacitance between a probe and a vessel caused by changing the dielcctric constant.
Related Instruction:
Other level mcasurcmcnt courses arc: Course No. 33, Gage Ghwes & Roatr Course No. 34, Buoyancy .Dicplaeers
Course No. 36, Elecb'ical Dnices
Level MeasurementGage Glisses & floats
Course No.33 2 hours
Basic physics, terms, and operation of level sight and float instruments.
Related Instruction:
Other level measurement courses are: Course No. 34, Buoyancy DLcplacers Course No. 35, Differential htsure Course No. 36, Electrical Devthes Course No. 94, Electronic Devices
"TAgJflnIn" Mixers
Course No. 25 7 hours..
Highlights of the con include ide tifying'tihtnin" portable-type mixers (Models ND, NC, NS, and NM) and their major parts; idcntif'ing, measuring, and selccting
standard propellers; prepsring the mixer sbaft and installing the propelleis on the shaft adjusting the mixer position; lifting and handling the mixer for installation or removal; idcntif'ing data needed for replacement of defective motor and mixer using the "Operating Instructions" manual for disassembly, inspection, repair and reassembly of the mixer; and idcntif'ing the safety factors in performing these jobs.
Material HandlingChain Hoists
Course No. 80 2 hours
Identification of the four basic typcs of cbin hoists identification of various parts of all hoists; recognition of proper hook opening for vaiious size hoists; inspection of hoists; storage; proper banging of a hoist; and precautions.
Related Instruction:
Other material handling courses are Course No. 22, Crane & HOLct Signals Course No. 23, Wire Rope Identification
& flttings Course No. 81, JThe Rope Slings Course No. 89, Knots
LEHMAN 01451
Maintenance and Plant Operations Training
Material HandlingCrane & Hoist Signals
Course No.22 1 hour
Giving and taking hand signals ton raise the load, lower the load, stop, raise the boom, lower the boom, "dog everything," lower the load slowly, raise the load slowly, swing the load, and move crane forward or back.
Related Instniction:
Other materiai handling counts are Course No. 23, Thre Rope Identification & flttigs Course No. 80, Chain Hoists Course No. 81, Wire Rope Slings Course No. 89, Knots
Material IiaudllngXnots
Course No. 89 3 hours
Identification, use, and tying of knots in fiber rope: identification of the parts of a rope; identification, use, and tying of overhand loop, overhand knot, square knot, granny knot, thief knot, bowline, bowline on a post, sheet bend, bowline on a bight, two half hitches, zeverse hitches, buntline hitch, clove hitch, timber hitch, and barrel hitch; discrimination among binding knots, bends, and bitch.
Related Instruction:
Other material handling coun are: Course No. 22, Crane & Hoist SignaLs Course No. 23 Wire Rope IdentWcatton & Fittings Course No. 80, Chain Hoists Course No. 81, Wire Rope Slings
Material HandlingWire Rope Identificaffon & Thdngs
Course No.23 3 hours
Identif'ing the more commonly used wire rope fittings Including: thimbles, clips, open and closed sockets, wedge-type open sockets, anchor shackles, hooks, and pear links; fabricating an eye made with a thimble and clips; proper assembling of wedge-type socket; and identifying three commonly used loops or eyes.
Related Instruction:
Other material handling courses ale: Course No. 22, Crane & Hoicr &gnals Course Na SD, Chain Hofrzr
Course No. 81, Wire RopeSlings Course No. 89, Knots
LEHMAN 01452
Mahuerwnce and Plan: Operation Training
Material HandlingWire Rope Slings
Course No. 81 2 hours
Identification of slings using onc piece of wire rope; identification of multi-leg slings; application of vaxious slings and hitcbes; safe working loads of slings; and 18 rules for guidance in the use of wire rope slings.
Related fnstnxction:
Other material handling courses are: Course No. 22, Crane & Hoic: Signals Course No. 23, Jflpe Rope Identjflcation & Fittings Course No. 80, Chain Hoists Course No. 89, Knott
Measurements for Installation and Construction
Coune No. 3 tO hours
Use angles and straight lines.
Reading the scale on a steel rulc to an accuracy of 1/64'; reading the scale on a znicmmcter to an accuracy of 0.001'; reading the scale on a protractor to an accuracy of 30 minutes; specific techniqu for correct placement and use of the measuring tools; and instruction in the use of a micrometer with a ratchet drive.
Measuring ToolsCsllpen
Course No. 4 3 hours
Identifying the six commonly used calipers; reading scales to an accuracy of 1/64" or 0.01"; and identifying the parts and use of: outside firm joint calipers, ins'.firm joint calipers, outside lock joint calipers, insidc lock joint calipers, outside bow spring
calipers, and inside bow spring calipers.
Related Instruction: Course No.5. Meacuring TookVerniers
Measuring ToolsVenders
Course No. 5
Reading verniers on vernier calipers and micrometers.
Related Instruction: Course No.4, MeasuHng ToofrCaI4o.n
1 hours
Mechaidcal Seals
Course No. 79 14 hours
Parts and their functions, types, and installaon of mecbathcai seals: balanced aDd unbalanced seals; inside, outside, and sleeve-mounted seais seal flushing anangements; key points in care and maintenancc materials used for various parts and rcquircments and trhniques involved in mechanicai seal instaliaflon.
Modes of Instrument Confrol
Course No. t03 It hours
E1ements signals, and terminology of certain basic automatic control systems as applied in demonstrations of open and closed loops: on-off, proportional, proportional plus ret, proportional plus derivative, and proportional plus raet plus derivative.
LEHMAN 01453
Maisuenwzce and Plum Qperwions Training
Pedestal mid Beach Grinders
Course No. 115 4 hours
Identification of the types of giindcrs and their parts; inspection of grinder guards, work rest, and grinding wheel; safety precautions; disasscbly and assembly of grinding wheel; and checkout of grinder.
Pipe FittingLayout Pnctices
Course No. 64 7 hours
How to locate and mark pipe and fitting centerlines using common shop tools and handbook tables, with particular emphasis on butt welding fitting vcntcr1in.
Related Instruction:
Other pipe fitting courses are: Course No. 8, hpe & Fitting Identification Course No. 9, Measurement & Layout Course No. 10, Simple & Rolling Offsets Course No. 123, Manually Cutting & Reaming P4e
Pipe FittingManually Cutting & Panting Pipe Course No. 123 4 hours
The use of common pipe shop tools in manually cutting and reaming pipe: opaation of pipe vises, and pipe cutters, and hand pipe rms to fabricate cut lengths of pipe free of irregularities at the pipe cut; use of proper personal protective equipment demonstration of skills in a practical exercise.
Related Instruction:
Other cours on pipe fitting arc: Course No. 8, Pipe & fltting Identification Course No. 9, Measurement & Layout
Course No. 10, Simple & Rolling OfJkets Course No. 64, Layout Enctices
Pipe FittingMeasurement & Layout
Course No. 9
A=10 hours
B=lO hours C=l6 hours
Section A: Interpretation of orthographic and isomettic single-line piping drawings. Use of pipe and fitting symbols for threaded, flanged, and weldad piping systcms. Use of dimensions to locate pipe and fittings on drawings.
Section .k Calculation of the cut lengths of threaded pipe required to fabricate systcxns madc with screwed fittings and flanges. Use of pipe fitthig handbook tables to determine screwed fitting and flange aliowancftc.
&ction C Calculation of the cut lengths of pipe necessaty to make piping arrangements made with butt-and-socket wading fittings and weld neck, slip-on, and lap-joint or Van Stone flanges. Use of pipe fitting handbook tables to determine butt-and-socket weld aliowanccs and welding fitting and flange allowances.
Related Instruction:
Other pipe fitting counts arc: Course No. 8, Pipe & Fitting Identjflcation Course No. 10, Simple & Rolling Offsets Course No. 64, Layout Fmcsices Course No. 123, Manually Cutting & Reaming Pzjoe
LEHMAN 01454
Maintenance and Plant Operadons Training
Plant Operator SeriesFundamentals
Course No.49 16 hours
Basic principles of physics with which all new plant operators should be familiar: concepts of weight, form, volum temperaturc, pressure, density, specific gravity, condensates, and vapors; conversion of "psi" to "feet of water" and "inches of mercury" and vice versa; absolute, gauge, and atmospheric prsure, and vacuum; effects of temperature and pressure on gas volumes (Ideal Gas Laws); compression and expansion; and the effects of temperature and PSIJZC on liquids, vapors, and
condensat.
Related Instruction:
Other courses in plant operator series are: Course No. 58, Basic Chemiury Course No. 59, Equ:)ment
Course No. 63, Operating Fwcedures
Plant Operator SeriesOperating Procedures
Course No. 63 22 hours
Identification and general operating principles of some of the instruments used to mnsure and control plant process, and how they function in an instrument loop.
The instruments discussed are: totalizing meters, rotameters, manometers, transmitters and receivers, diaphiagm motor valves, temperatOre and prsure controllers, and liquid level controllers.
Related Instruction:
Other courses in the plant operator series are: Course No. 49, Fundamentals
Course No. 58, Basic Chemistry Course No. 59, Equ:)ment
Positive Displacement Pumps
Course No. 12 5 hours
The identification of recjprocating positive displacement pumps by type of power end, displacing solid, number of pumping units, type of pumping unit and valve gear, and the identification of the common types of rotary positive displacement pumps by type of displacing solicL The operating principles of both types of pumps are applied to elementary troubleshooting.
Related Instruction:
Other pump counes are: Course No. 20, Single Stage Steam Jet Vacuum
FumpsOperoion
Course No. 21, Single Stage Steam Jet Vacuum FumpsTrouble Shooting
Course No. 57, Multistage Steam Jet Vacuum FumpsOperafion
Course No. 75, Multistage Steam Jet Vacuum FumpsTrouble Shooting
Course No. 119, Centrifugal Fumps
LEHMAN 01455
Maintenance and Plant Opero4ons Training
Tifration and its Glassware
Course No. 51 3 hours
An introduction to common types of laboratory glassware and units of volumetric measurement and the steps in titrating a sample.
Using a Pitot Tube
Course No.54 2 hours
Measuring static, velocity, and total pressur with a Pitot tube and manometert
ValveIntroduction
Course No. 130 1 hour
The identification and operation of manual valves commonly used in the procas industxies the gate valve, the globe valve the check valve and the plug cock; rising stem and nonrising stem; use of the globe valve for regulating flow; use of the gate valve as a shutoff valve; and flow through a check valve.
Related Instruction: Course No. 68, ValvesOperatIon and Maintenance
ValvOpendon iS Maintenance
Course No. 68 12 hours
The identification, function, construction, operation, and maintenance of the various types of valves in general use in piping systems detailed coverage of the general appearance, constniction, and function of gate, globe, and check valves; general coverage of plug, diaphragm, pinch, butterfly, three-way-flow, safety, pressure-regulating. control, multiport, and other ls common valves; and general coverage of valve operation, inctIIation, and maintenance.
Related Instruction: Course No. 130, VoivesJngro4uction
Venture Analysis
Course No. 141
A systematic approach to business decisions, featuring interrelationships of markets, maitcting.strategy, costs and investment, economic criteria, and methods of venture analysis.
Water TreatmentBoiler Feedwater
Course No.41 6 hours
The "why" and "how" of boiler feedwater treatment the causes and effects of deposits, corrosion, and carryover specific conductance; bldwdown internal chemical treatment including sulfite, phospbate, and che1at; deaenting heaters; and sodium cation
exchangers.
Related Instruction:
Other water treatment courses arc: Course No. 90, Water Chemistry Course No. 117,. Water Testing
LEHMAN 01456
Moi.nrenance and Plant Operations Training
Water TreatmentWater Chemistry
Course No.90 2 hours
The basic chemistry needed to understand the "how" and "why" of water treatment: sources of water; water quality; dissolved and suspended impurities in water; ions; attraction between anions and cations hardness; pH and the pH scaie alkalinity; and specific conductance
Related Instniction:
Other water treatment courses are: Course No. 41, Boiler Feedwater Course No. Ill, Water Testing
Water TreatinentWater Testing
Course No. 117 2 hours
Types of test procedures used for control of water treatment operations: titration-type tests, including test equipment, reading liquid levels, indicators, standard test solution, endpoint, test factors, and the five steps in a typical titration; colorinieiric tests, including special reagents, comparison with color standards, and recognition of equipment used; tests requiring special instnunents, including specific conductance and pH, recognition of the equipment used and the five steps in a typical specific conductance test on boiler water; sampling for representative test samples. Importance of cleanliness and good housekeeping.
Related instruction:
Other courses on watertreatment arc Course No. 41, Boiler Feedwater Course No. 90, Water Chemirtry
WeldlngOxyacetylene Cutting & Tacking
Course No. II 4 hours
Types of oxyacetylene flames; equipment, including welding torch, tips, hoses, and pressure regulators; gas cylinders; cylinder and working pressurea and operating procedutes such as opening cylinders, adjusting working pressures, lighting a torch, adjusting the flame, and shutting oft' the torch.
A practical performance test to measure the ability of the trainee, and a checklist for the examiner, are included.
Oxyacetylene equipment and supplies are hazardous. Serious injury, fire, and explosion can result from unsafe conditions or improper use. This is a course for self4nstruction; however, a: trainee must not handle any oxyacetylene equipment without specific direction and control by his supervisort
Relaxed Instruction: Course No. 122, WeldingTungsten Inert Gas (TIG)
WeldingTungsten Inert Gas (JIG)
Course No. 122 13 hours
The operation of a tungsten inert gas welding torch: detailed description of preparation of a TIG torch: setting the power supply unit and the inert gas flow, protective equipment, striking and holding a TIC arc, forming a weld puddle and moving it a short distance, shutting down the equipment Practical exercises are included for each section of the course
Related Instruction: Course No. 11, Oxyacetylene Cutting & Tacking
LEHMAN 01457
LEHMAN 01458
C
.
TEL-A-TRAIN
309 Noitlt Market Street P.O. Dcx 1052
Chattanooga, Teunesse.
37405
615 2628
To Evaluate Programs of Interest
Call Tdll4ree:I(800)251'6018
It
'C
mit
Tel-A-Train offers a comprehensive line of training videotapes and films that addresses the needs of
today's technical em-
ployee - from basic
courses to advanced
training.
Our programs train new employees on the job in
proper technical pro-
cedures. Transferred or
new trainees are instructed with minimal supervision,
while experienced personnel can update and
augment their skills.
Our program topics
include both basic skills training in Mechanical,
Electrical, and Arc Welding
fields, a welt as more
complex subjects, such as Hydraulic and Pneumatic technology and Solid State
Electronics. Our Safety
Training programs offer in-
valuable information on safely hazards and pre-
vention of injury.
Ideal for Industry, Military, Technical and Vocational
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from an experienced
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Whether training the new employee or student, or staying abreast of today's technological adyances,
Tel-A-Train's tapes and films
impart the knowledge and
techniques required for the edge in today's tech-
nical work environment
LEHMAN 01460
S.
Ii
S
HYDPAUUC TECHNOLOGY
The Physicol World of o Mochine Hydraulic Tronsmission of Force & Energy Operdlon at the Suction Side of o Pump Hydraulic Actuators Control of Hydroulic Energy Check Volves, Accumulators, & Cylinders Flow Control Volves Directionol Control Voives Pressure Control Volves Pilot Operated Pressure Control Vaives H'jdroulic Pumps Hydroulic Motors Fluids, Reservoirs, Coolers & Filters
PNEUMATIC TECHNOLOGY
Force Tronsmission through o I9uid Energy Transmission Using o Pneumoflc System Control of Pneumatic Energy Compressors Aftercoolers, Driers, Receivers - Air
Disiributlon System Check Valve, Cylinders, & Motors I Check Valve, Cylinders, & Motors U
Control Volves I
DireDFcliortewicotCiononnootrlloCl oVnotlrvoelsV, oSlivleenscHers, & Quick Exhousts Regulators, Excess Flow Voives, Boosters, Sequence Volves Air Prepordion
MECHANICAL TRAINING
Basic Terms of Maintenonce Bearings Brakes ond Clutches Choin Other Thon Roller Choin Conveyor Components Couplings Aligning Couplings I (with feeler goges) Aligning Couplings II (with diol Indicator) Gearing Reducers and Gecrrnotors Roller Choin Timing Belts ond Flat Belts V-Belts tilves Centrifugol Pumps I Centrifugol Pumps II
HANDS-ON MECHANICAL TRAINING BENCH
iII - L
ELECTRICAL TRtJNING Basic Electricily I Basic Elechicily II Motors I Motors H
SOliD STATE ELECThONICS2 Solid State Electronic Theory Tronsistors, Semiconductor Diodes,
Hoif Wave Rectifiers Full Wave Rectifiers, Heat Sinks, Filters,
Speciol Purpose Diodes Tronsistor .Amplifiers Ampi1ieT Applications Oscillators, Modulators, Demodulators Speciol Purpose Semiconductors
TROUBLE SHOOTING SCR MOTOR CONTROLS
ELECTRIC ARC WELDING
Introduction to Shielded Metol Arc Welding Arc Welding Safely Striking Arcs With E-oO1O/Cellulose Electrodes Strlldng Arcs With E-7018/Low Hydrogen Electrodes
Stringer Beads With E-oO1O Stringer Beads With E-7018 Weave Beads Restorts of Beads Welding 1ps & Techniques Groove Weld, Squore, Flat Position Fillet Joint Horizontol Groove Weld, Horizontol, With Bock
Air Carbon Arc
ADVANCED WELDING Maintenance Welding (o series) Welding of Stointess Steel Pipe Gas Tungsten ond Gas Metol Arc Short Circulling
IIG & fiG) Welding of Corbon Steel Pipe Welding of Low AHoy Steel Pipe
WET!
Electricol Lockout/rogout Electricol Safely Slips and Falls Minimizing Bock Injury Oxyocelylene Safely Arc Welding Safely Grinding Wheel Safely I Grinding Wheel Safely Il
To Evaluate Programs of Interest Call Toll-Free: 1-800-251-6018 'In Tennessee, Alosko & Hawaii'
tCtIi Collect oiS-4242628
LEHMAN 01461
Conveyor Components
LENGTH: 20 minutes
Four common coiwsyors ore shown In operation. They ore: 5.11, Screw, Bucket elevators ond Roller.
Belt conveyors ore shown ond each component Is discussed indMduolly.
1.Beff
Retum Idlers
Heol Pulley
A Crowned B. Lagged
hil Pulleys
A Solid B. Winged
Load tdlers & Stroight B. Traughirig
Troining Idlers Drive bke-Ups Housing Frome
of travel, degree of inclination ond angle of pose ore expiolned.
An assembly cutaway Is shown of 0 screw convoyot, ond Then each part is covered as follows:
Screw Coupling Trough Trough ends with beatings Hangers LoadIng ond dischorge spouts
Drtve
ticket elwaton ore ctered as listed b types: Centfif-
ugol, Continuous, ond Gravtty dlschorge.
Components of elevators ore discussed Including both bolt ond chain lypes.
Roller ond skate wheel conve von ore shown in octuol seivice, ond their use ond limitations ore discussed. Consfruction of both lypes ore explolned.
ention Is mode of slider bed. ovef-head chain ond ag chain conveyors ond their use.
Couplings:
LENGTH: 20 minutes First, The basic function of a coupling is discussed. The
rigid typo coupling Is Ilusirated ond Its particulor uses ore outlined. The lypes of rigid couplings covered ore:
Sleeve couplings SpIlt sleeve coupHngs Honge lype couplings
Then comes o brief discussion of the lypes of misalignment which will be encountered by o normol flexible coupling. The following flexible couplings ore
dIscussed. The rolier choin coupling The sltent choln couplIng The delrin coupling
The gear coupling At this point o brief explonation is given for on interforonce I It. How o coupling Is Instolled with on interference fit.
The rubber biscuit couplIng The flexible center dIsc with rubber member insert The rubber lire couplIng The metol disc coupling The leaf design coupling The steel grid coupling This program available fri Spanish.
21
LEHMAN 01462
LENG1H: 20 minutes
An explanalian is gWen of a flow of electricity and bow It is one foim of energy.
Maltor Is defined and an explanclion given of how it Is made up af atoms. and how atoms are extTemety small ond. are basically composed of a nucleus and one or more electrons.
Flow eledricity moves along a conductor by shifting electrons from one atom to another is illusitoted ond how massive numbers at electrons flow for even a small omount of useful energy to be lronsmltted.
Ohm's Law is discussed ond a simple explanolion given of its use.
The Power Law Is explained and illusirated with a 'pie' hart and an example given of Us use.
tic electricity is discussed along with how it is
generated.
Mechanical electricity is reviewed, but first a magnet ond its uses are explained and bow movement of a loop of wire through a held causes an EMF
chemically generated electricity is illustrated and us
uses shown.
Direction of electron flow is explained.
ElochicIly from a photo cell is demonstrated.
An EMF from a theimocoupi. Is explained and Us use Indicated.
Plezoelectric or electrIcity from pressure on o crystal Is pictured.
This progrom availoble in SponLsh.
LENGTh: 22 minutes
AC curTent Is explained olong with on illusirotion of a cycle and a sine wave curve.
Hertz and cycle are discussed.
AsimplotransforntM is exploined and how us use makes possible the lronsmission of power over long distances. aiim's Law is fled n with The explanation.
An analogy is gWen between flow in a water pipe and flow of elechicity through a wire.
Single phase current is discussed. and SWISS and pantlel circuits demonstrated.
Throo phas. current is discussed ond explonolion is
gtven of Its use In Industiy.
The National Electrical Cod. and us use is covered.
Fuse ond circuit breakers and their uses are explained.
Wire sizes and their numbering systems are shown.
Solenoid or "suck" coils ore discussed ond use in solenold votves ond re'ays demonstrated.
Rnlstane h.ct Is explained otong with their use in
home and industry.
Summary is mode of mojor points covered In both "Basic EIecblcIly I" and "Basic Eledricity IF'.
This progrom ova/lob/s in Sponish.
28 LEHMAN 01463
Full Wave Rectifiers, Heat Sinks, Filters, Special Purpose Diodes
Chapter 3
A continuation of rectification.
The full wave and bridge rectifiers are explained and Their uses and hmitotons ore discussed.
The requirements far heal sinks are presented.
Different lypes af filters for "smooThing" The reclifled DC are explained.
Special purpose diodes and Their applications are discussed These include (1) The zener diode as a regulator (Z metallic axide diodes as recliflers (3) fight sensitive diodes (4j solar cells (5) light ernitflnq diodes (LED).
Transistor Amplifiers
Chapter 4
The three basic transistor ampliFier configurations (common base, common emitter, common collector) are developed. -
Some basic taint used in eJecfronlcs (Input reslstonce, output resistance, vottoge gain, cuITentgaIn, power gain) are defined.
Proper bias m$hods using Iwo batteries are developed. The characterislics and some uses of The different amplifiers are presented Bias Is summarized.
- 1s . .
Chapter 5
Bias methods using one baitery ore developed along wflh The use of power supptissto supplythe b1os voftoge.
Some domestic and industrial appilcallons of the Wantutor amplifier are discussed.
Small signal amplifiers and large signal ompliflers are defined and some of Their uses given.
Class A B, and C ompilfiers are defined arid explained.
Oscillators, Modulators, Demodulators
Chapter 6
The oscillator develops an AC signal with only DC applied.
The meThod by which This Is accomplished is developed.
The use of positive and negative feedback is explained.
Different lypes of oscillator circuits (CoIpItts. HarlIy crysfaQ are covered.
Modulation and demodulation are defined and
explained.
Amplitude modulation &tJ4 Ls defined and The meThods of obtaining AM by using amplifiers and oscillators are covered.
Frequency modutaticn Is briefly discussed.
33
LEHMAN 01464
Complete set at 78 programs
IIYDRAUIJcS
Seties price (13 Separate programs) IndMdual program Student text avallabCe ($15.00) Insfructofs Guide furnished Transparencies available ($328]
PNEUMATICS Series price (12 Separate programs)
Ir,dMdual pragram Student text available ($15.00) Insinctafs Guide furnished Transparencies thdllable ($398)
MECHANICAL Baslc Terms at Maintenance
Becngs
Brakes & Clutches Centrlfugal Pumps Part 1 CentrifUgal Pumps Part 2 Chain ather Than Railer Chain Conveyar Camponenls Couplings Coupling Alignment Part 1 Coupling Alignment Part 2 Georing Reducers & Gearmatars Roller Chain
liming Bells & Flat 8ets 'V-Belts
VaKes
.
.
Industrial Mechanical itolning Bench
NOTE: A 20% discaunt Will apply ta The Bench with The purchase at 10 ar mace Mechanical \4deotapes.
ELECTRICAL Basic Electilcily Part 1 Basic EleclTickty Part 2
'Motars Part 1 Motcrs Part 2
ELECTRONICS SoIid State Eledranics
(7 separate programs) &udent Text available ($8.00]
Traubleshooling 8CR Motar Canirals
46
IN VIDEOTAPE:
$2a545.00
VIDEOTAPE
acoo.00 385.00
3.o00.00 385.00
385.00 385.00 385.00 365.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00 7 175.00
385.00 385.00 385.00 385.00
2,50a00
385.00
16 MM FILM 4.900.00 435.00
4.500.00 43500
435.00 435. 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.
435.00 435.00 435.00 435.00
aioo.00
435.00
LEHMAN 01465
WELDING
flc Welding Series puce (13 Separate programs)
Welding far Carbon Steel Pipe IdIng at Low Alloy Pipe
Gas Tungsten & Gas Metal Arc Short Circuiling
Welding af Stainless Steel Pipe
WE1Y eecfrlcal Safety EIecliical Lockautll"agout cxyacetylene Safety flc Welding Safely
Grinding Wheel Safety Part 1 Gclndlng Wheel Safety Part 2 Slips and Falls Minimizing Bock Strain an The Job
wornmoos
Basic brrns at Maintenance Handbook Solid State Electronics Student Text Indusiftal Hydraulic Student Text
lnsfrucfar's Guide Industrial Pneumatic Student Text
lnstTucfar's Guide
nc Welding Student bxt
TERMS: Net 30.
VIDEOTAPE
2,850.00 450.00 450.00
450.00 450.00
385.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00
3.50 ec.. 8.00 ea. 15.00 ec. 2500 ec. 15.00 ea. 2500 ec. 18.50 ea.
16 MM PILM
N/A N/A N/A
N/A N/A
435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00
F.O.B. Chattanooga, TN
All programs are capyrighted and are pratected by applicable law Multiple set dlscaunts and Ucense ta Duplicate contracts are available - ask yaur representatWe far details.
"Available In SpanIsh Vior W videotape 4TSC 60 cycle)
RAI. ar SECAM Spanish
$400.00 ec. 43S00 ea.
PROGRAMS AVAILABLE FOR PREVIEW AT NO-CHARGE
47
LEHMAN 01466
Pr,
Reti
JANUAW I, 1984
SPECIAL NOTE: Scheduling at rental programs must be confirmed to TEL-A-TtM4 pdoc ta submItting order.
I. Any IndMdual program
II. Series Pflclng (a) hydraulIcs (13 programs)
Sludent Text $15.00 each Rental period Is 13 weeks
) Pn.umatics (12 programs) Sludent Text $15.00 each Rental period s 13 weeks
(c) Solid Slat Eloctronlcs (7 programs) Student Text $8.00 each Rental period is 8 weeks
.
( Arc WeldIng (13 programs) Student Text $18.50 each Rental period is 13 weeks
(e) Saf.ty (8 programs) Rental pert ad Is 8 weeks
Basic Terms at Maintenance Handbook Solid State Electronics Text Industrial HydraulIc Sludent Text
lns*uctars Guide Industrial Pneumaft Text
Insfructors Guide Arc Welding Student Text
TERMS: Net 30 EQ.B. Chattanooga. TN
AU programs are copyflghtod and are protected by applicable law.
PROGRAMS AVAilABLE FOR PREViEW AT NO-CHARGE
VIdeotape
$100.00 $1365.00
$1365.00 $ 875.00 $1250.00
$ o8O.00
16MM FIlm $125.00
$1920.00
$1920.00
$1490.00
N/A
$ 850.00
3.50 ec. 8.00 ec. 15.00 ec. 25L00 ec. 15.00 ec. 25. ec. 18.50 ec.
. 48
U
LEHMAN 01467
WHO IS
ICSaINTEXT?
1
J
Contemporary Industrial Training Backed by A Century of Experience
ICS-Intext is Americas oldest and most respected skills training organization. Since our founding in 1890, nearly nine mUlion workers have acquired and improved upon skills through our training programs.
At ICS-Intext, we are committed to serving American Industry through training programs created to increase the productivity of the labor force. We've developed the most comprehensive performancebased programs available today. We provide total training services from complete training programs to testing services. We can help companies administer programs for one worker or for a total workforce. We can maintain records of enrolled trainees and award Continuing Education Units (CEU's). We can even give participants the opportunity to earn an Associate Degree through oUr fully accredited Center for Degree Studies.
It ICS-Intext products and services are backed by National Education Corporation, the world's largest training organization with over $100 million in annual sales. NEC's support means that we have theability to invest vast resources into new product development, a highly professional training staff and a nationwide support organization.
No other training organization offers such a wide range of services supporting the finest training programs available. That's the ICS-lntext Commitment. That's the way its been for ninety years and nine million American workers.
2
LEHMAN 01469
All ICS-lntext training materials are produced with your workers In mindOur materials are presented at the "right level", easy to understand, yet challenging enough to maintain interest.
SkIlls-based programsWe teach what your workers need to know to "get the job done."
More skill areasWe offer training in all major areas including the most up-to-date electronics and machine technologies, and
business and sales skills.
itate-ot-the-Art"--We use the latest training techniques and materials available including videotapes to make our programs effective and
interesting.
Programs at all levelsFrom entry-level to management . . including programs that meet
the "related study" standards set by the Departrnent of Labor, Bureau of Apprenticeship and Training.
Self-paced individualized InstructionOur in-
structional materials are designed to make sure each trainee understands what Is being taught
trainees move on to the next step when they are ready.
Flexible program designEveryone's training
needs vary, so we offer a wide range of program
types. . . from Mini Programs to full Career and Appientice Programs. We can even Custom assemble programs to suit your special needs.
Flexible schedulingYour company can train
employees as needed. You set your own schedule start courses when you want to. There's no
waiting for the next session to begin.
In-plant or at-home tralnlngICS-lntext
programs can be used either way. Soth ways are tar better than campus-based training programs, where you incur the expense of travel and time off.
You can administer your own programsWe'll show you how easy it is to run your own training programs with ICS-Intext. We provide specially designed materials for in-house" program
administration.
ICS-lntext can administer your programWe
offer complete services, including test correction and record keeping.
Toll-Free Help when your trainees need ill-
ICS-Intext offers training assistance and service inlomiatSon to your eligibe traSnees via tot-tree telephone.
Our representative Is near youWe have a
highly-trained Account Manager in your area who can help you select the right programs and help monitor your company's training progress.
ICS-Intext wants to be your training company
Contact us at:
ICSIntext
315 Post Road West Westport, Ct. 08880 (203) 227-0891
5
LEHMAN 01470
BlOCKS
Some skill areas require trainees to build up knowledge in order to master tasks. For these ICS-Intext has created instructional blocks.
Blocks consist of a group of short lessons attractively presented to trainees in a three-ring binder. Blocks vary in length, depending on the complexity of the skill area. There can be from tour to twelve lessons within an instructional block. A trainee can usually complete an average lesson in five hours. Most training programs would thus expect trainees to complete four lessons in a month. ICS-Intext Blocks start with basic concepts and use practice exercises, experiments and self-evaluation quizzes to insure competency before moving on to more complex areas. Progress examinations are also included.
Videotapes
In the age of the electronic media, many training professionals have recognized the value of videotapes as a learning tool. ICS-Intext otters a growing line of videotapes and video programs that you can incorporate Into many of our training programs. The ma(n feature of these tapes is that trainees learn by seeing actual demonstrations of the principles being discussed. Trainees get to see on-the-job applications of the skills they are learning on these full-color learning tapes. Many ICS-Intext videotapes have accompanying videotexts to supplement the skills instruction.
For a complete description of the videotape programs available from ICS-lntext, see the videotape section of this Catalog beginning on page 119.
Training Aids
tHandsn" training is invaluable in learning specialized skills. ICS-Intext offers a variety of Training Aids to enhance the learning process of our programs. In some instances, Training Aids are required and in other cases, they are optional, making the training program even more effective.
For a complete list and description of all ICS-lntext Training Aids, see the Training Aids section of this Catalog beginning on page 129.
7.
LEHMAN 01471
STANDARD PROGRAMS
Contempdrary Industrial Training Programs in these trade areas:
Industrial Maintenance and Construction Trades Electrical Technologies Electronics Technologies Machine Technologies Diesel and Automotive Technologies Basic Industrial Skills Business Management and Sales Skills
This section ot the Catalog lists the Standard
Programs available in each of the trade areas. A short description of each program is followed by both program objectives and the program outline. The program outline lists the serial number and title for each text or block required to complete the program. In addition, the seria' numbers for optional videotapes to supplement !he program are also listed.
If you would like a complete synopsis for each text, block or videotape within a program, refer to the ICS-Intext D4rectory of Training Materials and Programs.
S
4-,
t (1 a
I
S1
t Dth,arc.a'It14T'4[S>F
4
In
LEHMAN 01472
Serial Numbers And Titles: Texts
This section presents a list of all texts, according to their serial numbers. If you know the number of a text, look it Up In this list to get its title. Then turn to the Text Synopses section of this Directory, to find a complete description.
Serial Number
10GM-B 1830 1832 1642A-C 1 949AC 2001 2002AD 2001A'C 2008kB 2010 2019 2020
2021
2026kB 2036 2080 2090 2096 2130AB
2131 A-B 2132 2133 2162 2166 2161 2110 2113 2115A-B
2t16 2177C 2179 2180 2184A
2185 2186
2181A-B 2190 2192A-B 2213 2211
2218 2222 2243 2246kB
2301
2309kB
2310A-F 2311A-D 2400A.H 2430A.F 2431A.D 2442
Title
The Steel Square LImes, Cements, and Mactan Face Brickwork Readtng Architects Blueprints Pract Cal Projection Introduction to Electronics Electronics SoIi&State Cirajits Advanced Solid-State Circuits Vacuum-Tube Fundamentals Plastering BasIc Electronic Components and Schematic
Symbols UnderstandIng and Ustig Electronic Diagrams Srvomechanisnis Acoustics and Audio Amplifiers Industrial Electron Tubes Automatc Testing ol Electronic Devices Audio Consoles Number Sy3te.ns and Logic Digital Methods and Components Organization ol Digital Computers Analog Systems Fundamental Transmitter Systems AM Broadcast lransmitters FM Transmitters PropagatIon of Electromagnetic Waves Transmitter Tests and Measurements Specification Witting Sheet Metal Waft Estimating Building Costs MIfIwork Woodworking Tools EStknating Building Costs BuIlding Unit Construction ArchItectural Metalwork Floors, Walls, and Ceilings Operations PreSnflanr to BuIlding National Standard PkJmbu'g Code Turret Lath. Toolsand Setups Milling-MachIne Practice Milling-Machine Indexing and Spiral Work Siapers, Slotters, and Keyseaters Gear Calculations Erecting Compound Angles Plane Trigonometry with Trigonometric Tables'
5515 Plane Geometry Solid Geometry ReadIng Improvement Practical Engush Business EnglIsh How to Read Graphs and Maps
Serial
Number
2443 2444
2446 2452
2453 2468 2469A'E 2505 2506
2501 2508 2509A'E 2511A'E 2512 2514
251 BA-B 2520A-D 2521A'E 2522 2523A-C 2525 2526 2521
2530kB
2531 A-B 2536A'C
2539A-E 2540A-C 2542 2543 2545 2549 2552A-B 2555A-B 2560A-D 2564 2569 2580
2582kB 2585
2581 2588
2589 2590 2592 259M-C 2598*-B 2600 2602
2603 2604 2605 2606
2601A-B
ThIe
Going Metric Basic Geometry Gearing High-Pressure Pipe Fitting SI Metric
Formulas Algebra Types ol Steam Turbines Steam Turbine Management and Governing Steam ilirbine Calculations OSHA: Occupational Safety and Health Act
Industrial Safety Vibration Analysis and Control Materials Handling Power Plant Economy lime Study Manufacturing Processes Statistical Quality Controt Incentive Wage Systems Steam Engines and Their Management Principles ol the IC Engine I-C Engine Fuels and Combustion I-C Engine Testing Pumps Lubrication Engineering Materials Hydraulic and Pneumatic Power Transmissons Toolmaking
Fasteners Fluid Ampbliers Heat Transfer Engineering Economy Operation Analysis
Plant Layout Engineering Mechanics Theory of Architectural Design Stair Buildin Production lanning and Control
Heat Steam Generator Accessories Steam Generator Settings. Ducts, and Stacks Pressure Parts for Steam Generators Steam Generator Sportlng Steel Structures Quality Control of Manulactured Product Oil and Gas Firing for Steam Generation Automac Combustion Control Steam Generator Design Control of Materials Bearings and Seals Link Mechanisms
Gear Trains Cams Mechanical Power Transmission Belt Power Transmission
LEHMAN 01473
Serial numbers and titles: texts
Serial Number
'fltl.
2608*-B 2620 2626A'B 2650
2660A'H 2720AC 272 7A'C 2750A'F 2750X'Y 2766 2773kB 2897 2945
3028 3037A'F 3038 3039*-C 3046
3074kB
3194 3t95 3306 3307 3395A'C
3500kB
3501 3503 3508 3517 3520A'E 3521 A'B 3522*-C
3525* 3530kB 3535*43 3536kB
3541 A'D
3560kB
3569 3570* 3572A'S 3600 3601 3602
3603 3604 3605
3606 3607
3608 3609 3610
3611 3612 3613
3614 3815 3616 36?? 3618
36t9
3620
3621
3622 3623 3624
3625 362$ 3627
3628
Mechanical Testing of Materials
Steam Air Compressors
Bolter InstallatIon and the Construction Boilermaker
Macnine Design Design of b-C Mactines Design of Alternadng'Cunent Machines
Practical Azithrnedc Special Arithmetic Examination Loads in Buildings
Hard Pavements Heat Treatment of Nonferrous Metals Duct and Piping Design for Air Conditioning Automobile Paint Shop
Automobile Body Rebuilding Spray Painting
Automotive Refinishing Sanitary Bacteriology
Roofing Tool Dressing Hardening and Tempering Resonant Circuits Transformers in Radio and Electronics Water Supply
Measuring Instruments
Layout Vacuum'lbbe Amplifiers Cathode-Ray Tubes 'tUned Circuits
Lathes Drilling
MUting Machines Turret Lathes
Automatic Screw Machines Fundamentals of-Tool Design Arc Welding Techniques Heat 'frealment Cylindrical Grinding
Introduction to Comfort Control Glossary of Technical Terms Modern Refrigeration and Air Conditioning
Introduction to Automotive Mechanics Engine Operation and Construction Automotive Shop Practices Automobile Cooling System Automobile Fuel System Automobile Lttrication Automobte Exhaust Systems Automobile Storage Batteries Automobile Starting System Automobile Charging Systems Automobile Ignition System Automobile Electronic Ignftion Systems Automobile Emission Control Systems Automobile Engine Tune-Up Automobile Lighting System and Instruments Automobile Clutches and Universal Joints Automobile Manual 'Shift Transmissions Automobile Automatic Transmissions Automobile Rear Axles and Differentials 4utomcbile Wheels. Tires, Springs, and Shodc
Absorbers Automobile Drum Brakes Automobile Disc Brakes Automobile Front'End Mgnmsnt
Automobile Manual Steering Systems Automobile Power Steering Systems Engine Disassembly and Inspection Procedures Engine Valves and Yaks Mechanisms Engine Pistons, Piston Rings, and Connecting
Rods Engine Beatings. Camshafts, and Crankshatts
Serial
Number Titi.
3829
3631
4010A-C 4018A'D 4019A.B 4030A'B 4031 4032 4033
4034 4040 4041
4042 4048 4060
4tOtA'B 4146AC
4210A-C 4220A'B 4278
4300AC 4305
4310 4312
4341 4342 4343 4358
4368 4370 4400
4401
4402A-B 4403A-B 4404A.B
4410 44t1A.E 4414 4415 4420A.B
45008 4501A-C 4502 4503 4507 45i2A-B
451 5A-B 4516
4544
5001 5002 5003 5004A-C 5005A-D
SOOSA-F 5011
5012 5013A0 SO17A.B 5018
5019 502iA 5023 5030*-F
530
SO3tA-1 5041
5042 5043 5045
5040*-C 5054*-F 5055A-D
Engine Assembly and Testing Procedures Engine Tune-Up Manual
Electricity and Magnetism Prindples at A-C Circuits Electric Power Measurements DC Machines
Alternators Altematingurrent Motors Fractional.Horsepower Motors Repairing. FractionalHorsepower Motors
'Tlanafonners 'fransfomier Operation
DIstribution arid Power Transformers
Telemetertng Graphic Presentation EngineerIng Cr1 er,tation Electrical Measuring Instruments Electricity Repairing 0-C Motors and Generators Automnobe Radio and 'mpe Equipment Electrical Wring Lighting Control
Electric Heating Electric Space Heating
Industrial Motor Applications Efficiency Tests
Storage Batteries ltansmlsslan Lines Voltage Regulators for Generators
Voltage Regulation of Distribution Systems WorkIng Safely with Electricity
Electricians' Tools Conduit and Conductors
Electrical Equipment WitIng Electrical Components Getting Started asan Electrician Tools&Testing Rapid Electrical Estimating Design of 'franstorniers Electric Fumaces Servicing Gas Appliances National Building Code Drainage Systems Hot-Water Heating
Steam, Heating Systems Concrete Construction Sanitary Plumbing Fbctures
Plumbing Plans. Specifications, and Inspection Excavations and Foundations PlastIc Adhesives and Coatings
PlastIcs: Films. Sheets, Foamtand tanflnates PulPing Processes and Stock Preparation Bench Work
Inorganic Chemistry Inorganic Chemicals and Processes Elements of Chemistry Engineering Chemistry
Physical Chemistry Basic Organic Chemistry
MaterIal and Energy Balances
fluid flow
Fundamentals of Metal Cutting Fun damerltals of Grinding
Rigging Dictionary of Rigging Terms Principles of Forging Numerical Control for Machining Numerical Control Mulling and Drilling Numerical Control ibming Tertiary Wastewater freatment Operation of Wastewater-Weatrnent Plants Economics Marketing Research
LEHMAN 01474
Serial numbers and titles: texts
SerIal Number
This
6335kB 6346 6396A'E 6387A'E 6403kB 6421kB 6426A'B 6447kB
6463 6465 6472 6473 6487 6491 6513A-D 6515 6519
6520A-B 6525
6526 6531A-B 6533A-B 6536*-B 6538*-B 6553 6556
6561 A-B 6583 6569A-B 6580 6582 6584A-B 6585 6588A-D 6589A-B 6590A-B 6593 6598 6601 6605 6606 8613 6615 8617
6618A-E) 6623 6631A-B 6632 6634A-B 6635 6636 6646 6649A-B
6651 6655A-M 6660 6670
6671
6682*-B 6883 6686 6687 6MM-B 6689
6691 6695A-8 6698 6699A-C 6705
Uquld'Level Measuring and Control Instruments Wami'Air Heating Fundamentals of Computer Programming FORTRAN IV Pmgranvnkig l.owCost Road Surfaces Builders Hardware Principles of Mechanics PrincIples of Healing. Ventilating, and Air
Conditioning PlumbIng and Pipe-FittIng Tools
RadIators. Convectors.arid Unt Heaters 'Ibstlng Sod and Liquid Boiler Fuels SolId and Pulverized Fuel Burning
Construction Safety RadIo-Electronic lblemetry Elements of Photagrammelry
Radio-Fre4uency CirGLAts Electronic Power-Supply Design
Ultrasonics Fundamentals of Electronic Instrumentation and
Control Electronic Inslrumentalion Methods and Circuits Electronic Test Instruments Electronic ibsting and Measuring Techniques Managing Physical Distribution
Protective Re1aying Condensers Digital Computer Maintenance and
itoubleshooting Analytical Geometry Radio and N Receiving Antennas Transfer Devices for Machine Tools ElectronIc Control Circuits and Applications Design of Pestressed Concrete Industrial Electronic Heating Reconnecting Induction Motors Instrumental Laboratory Analysis
Electric Power Generating Stations Electric-Power Substations
National Fuel Gas Code Batteries and Electronic Power Supplies
Theory of RL. RC. and RLC Circuits Electronic Detectors How Our Economic System Worics SwItctg ear
ElectronIc Oscillators Inductance and Capacitance Calculus: Function and Use
Pneumatics AC Motor Repair
'Types of Steam Generators Electrical Schematic Diagrams Electrical Blueprint Reading Controls for Air Conditioning Illumination Principles Job Anabfslt Job Evaluation, and Personnel
Rating Introduction to Accounting Accounting
Radio Communications Fundamentals Linear Surveying
LevelIng Electric Lamps Principles and Uses of Nuclear Energy Local Distribution of Electric Power 0-C Generators and Motors Reading Highway Blueprints Introduction to Systems and Procedures Pressure Vessel and Tank Print Reading Electrical Drafting A-C Motors. Generators. and Rectiilers Industrial Motor Control Reading Construction Prints
Sedel Number Tilts
6109 6710A-D
6111
6112*-B
8116 6118*-C 6119A-B 6120A-B. 6122 6127
6728 8132 6134
6737A-E 6193
6194A-C 6797 88)2 66t0 8812*-B
6614 661 8*-C 6835*-C 6836*-B 511(3 ElKS
TK1
11(2
AM and FM Radio ReceMng Systems
Qualitative Analysts Qualitative Analysis Laboratory Manual Sheet Metal Hand Processes Sheet Metal Machine Processes
Hydraulic 'Turbines Elements of Print Reading ReedrngshopPrints Stone Masonry
Feedwater Treatment and Equipment Symmetrical Components Reading Plping Prints Steam Boiler Operation and Mamtenance
lomplet Development for the Pipe Trades Instrument Transformers Sewerage Lithium Bromide Absorption System Steam Generator Testing flue Gas Analysis Highway Curves insulatIon for PVetittlng City Surveying Management by Objectives Problem Analysis for Decision Making
BasIc Transistors Logic Trainer Electronc Measurements AssemblyofVOM
DIESEL MECHANICS: OMPREHENSIVE TRAINING BLOCKS
BLOCK ADIESEL MECHANICS (25 UnIts)
00*1 00*2 00*3
00*4 00*5
00*6 00*7 00*8
Introduction Work Habits and Practices. Part I
Work Habits and Practices. Part 2 Diesel Engine Parts. Part I Diesel Engine Parts. Part 2 Fuel Systems. Pan i Fpel Systems. Pact 2 Lubricaling Systems
00*9 0*10
Cooling. Air Intake. and Exhaust Systems Electrical Systems
0*11 0*12 0*13 0*14
OAtS
0*16
Diesel Engine Operation. Part I
Diesel Engine Operation. Part 2 Welding
Shop and Hand Tools Arithmetic br Mechanics
Drawing and Sketching (or the Mechanic
0A17
Reading Micrometera,Dial Gauges. and Other
0*18
0*19 0420
Measuring Instruments
Engine aid PJIied Equipment SeMce Manuals Troubleshooting Diesel Engines Failure Analysis
0A21
Maintenance of Lu ricalirig and Fuel Syslems
0422
Maintenance of Air Intake. Exhaust, and Cooling
0A23
Systems Maintenance of Electrical Systems
0A24 0A25
In-Frame Overhaul. Pan I In-Frame Overhaul. Pan 2
BLOCK BGASOLINE ENGINE MECHANICS (25 UnIts)
0091
Introduction
0032
0033 0054
Work Habits and Practices Gasoline Engine Parts. Part I Gasoline Engine Parts. Part 2
0035
0038 0037 0038
Fuel Systems. Part I Fuel Systems. Part 2
Fuel Systems. Part 3 Electrical Systems
LEHMAN 01475
Serial Ntm,b.r Title
5056A-D 5057A-8 5058AC 5059A-H 5060A.0 5065A.0 5070AC 5074A-B 5080A-B
5081A.0
5098 5099 5100 5101*-B 5110
5111
512t At) 5t27C 5140 5t60 Sf77 5176
5207 5249A-B 5250
5251
5254 R'A-C
5297 5269 5290 5294At) 5298 5301A-6 5302A-D 5337
5338A-B 5340 5348 5349 5352*-B 5353AC 5359 5374
5383 5384 5385 5388 5389 5390 5399 5434
5440A-C 5450A-C 5451 5459*-C 5450A-C 6481*-B 5462*-B 5483 5485 5466*-B 5468 5469A-C 5470A-C 5471 AB 5481
5501 5513 5515
Essentials ot Business Enterprise Principles at Marketing
Public Relations Industrial Psychology
Sales Management Personnel Management
Business Stauslics Introduction to Business Finance Business Law: The Law 01 BusIness
Organizatian
Business Law: The Law 01 Business
Transactians Gage Making .IIgs and Fixtures JIg arid Fixture Making
Dies and Die Making Metallurgy al lron
Metallurgy at Steel
Labor Relalians Principles of Refrigeration
tnsulatlan far Refrigeratian Inspection and Testing at Welds National Electrical Code UnIt Operatians and Equipment
Heal TransmIssion Through Buildings
Arc Welding at Low-Carbon Steel Arc Welding at Atay Steels and Iron Arc Welding at Nonferrous Metals and
Overlaying Logarithms
MechanIcs 01 MaterialS Structural Tates Flat-Slab Design Design at Spread Footings
Sewage Treatment Contracts for BuIlding Operations
Purification at Water Operation 01 Water-Treatment Plants
Metallurgy of Nonferrous Metals
Metallograpby
Fuels GrindIng Practice
iDol GrindIng flafflc Control and Operations Highway Locauan and Deslgt Highway Ernbanlcments and Subgrades Highway Drainage
Refrigeration in Air Ondi$JOniIIg
Cold-Water Suppty Hat-Water Supply Plpework
TanksandPirips
Domestic and Institutional Water Supply
Develapment of Surfaces Elementary Mechanical Drawing Design 01 Steel Building Frames Reinforced-Concrete Design Structural Design 01 Pipe Culverts fluid MethaNcs Transit Surveying
Topographic Surnrg
Mapping Fundamentals 01 Law for Surveyors
Detetminalior of True Merlcian United States Land Surveys
Earthwork Production at Concrete Sfructurat Steel Drawing Reading Structural Steel Drawings Plate Girders tot Buildings SanItary Chemistry
Exterior Lighting Practice Trigonometric Tables
Serial numbers and titles: texts
Sriii
Number
5532*-B 5544kB 5545 5551kB 5565A-B 5567
5581
5602*-F 5636A 5649 5739 5797' 580t 5807 580gB 5810 5850A-B 5876 5886 5687
5891
5893*-C 5959A-D
5961
5962 5976 5963*-B 5998 6026 504t 6048 6063*-B 6078 6084*-B 6091
5105 6106 6116
6141X and A-D 6151 6152*-B 6153
6154 6161 6162 6164 6208 8209 6211 6219
8227*-C 8232A-E
5235*-C 6238*-B 6255*-B 6256 5272A-B 8274*-C 6275*6 6276*-C 5278*-B 6290 6305*-B
6306*-B $307 6308*-B 8309kB
6319A-F 5330*-B 6333
Title
Gear Making
Geometxical Drawing Drafting as a Language Sheet Metal Drafting Business Mathematics
Practical Geometry and Thgonametry Pipe-FItting Practice Carpentry Boring Mills
Elements at Projection Draning Mechanical Drawing Estimating Plumbing Installations
Antennas & Radiation Machine Sketching
Measuring Instruments Field Sketching Physics Filtration Pipes and Fittings
Properties 01 Materials Fireproofing of Buildings Elementary Architectural Drawing
Underground Power Systems Nondestruclive Testing of Castings
Inspection of Shop Products Drying
Practical Geometry
Sales Reoords and Rep0r Surface Protection at Metals Distillation Evaporation and Crystallization Report Writing
Sound Air Conditioning Systems? Broaching Size Reduction Size Separation
Planers Intermediate and Advanced PJgebra
Fundamentals ot Welding
Practical Metallurgy far Welders
Process Systems and Components
Safety in Welding and Culling
Gas Tungsten-Arc Welding
Gas Metal-Arc Welding
Farms at Business Organizahon
Solvent Extraction
Mixing
-
Plumbing Drawing
Belting Your ideas
Painting
Plane Trigonometry, with Thganometrlc Tables 5515
Inventory Control Industrial Accident Prevention Light
Power-Line Calculations Gas Welding Equipment Arc Welding Equipment Gas Cutting
Gas Welding Techniques Fabrication of Pipe by Welding
Common Brickwork Principles of Automatic Process Control
Instruments Temperature Measuring and Control hstnanents Mtamatic Process Control tWos Fluid-flow Measuring and Control Instruments Process-Pressure Measuring and Control
Instruments Modem Management
Field Methods in Concrete Construction Heating Plans and Specilicallans
LEHMAN 01476
Serial numbers and titles: texts
Serial Number Title
00B9 0210 0811 0912 0813
0B14 OB1S 0B16
0B11
0918 0819
0B20
0821
0822 0823 0824 0825
Ignition Systems
Lubricating Systems Cooling. Air Intake. and Exhaust Systems Athmetic toy Mechanics Reading Micrometers. Dial Gauges, and Other
Prsialon Instruments Shop and Hand Tools. Part 1
Shop and Hand Tools. Part 2 lime-Up of Gasoline Engines (Diagnostics).
Part 1 lljrte-Up of Gasolie Engines (Diagnostics). Part 2 Failure Analysis
Engine Maintenance-Lubricating. Air Intake. Exhaust. and CooIng Systems
Engine Maintenance-Fuel System Maintenance and Overhaul
Engine Maintenance-7lWon System Component Maintenance and Overhaul
Engine Maintenance-Electrical System Engine Overhaul. Part 1 Engine Overhaul. Part 2 Engine Overhaul. Part 3
BLOCK CMACK DIESEL ENGINES (IS Units)
OOC1
00C2 00C3 00C4
00CR 0006
00C1 0008 00C9 OCi 0 OCI 1 0C12 0C13 0C14 OC1S
Introduction Engine Disassembly Cylinder Black end Components. Part 1
Cylinder Black end Components. Part 2 Cylbider Black and Components. Part 3
Cylinder Head AssemblIes and Valve Operating
MechanIsms Fuel Systems, Part 1
Fuel Systems. Pert 2 Air Intake and Exhaust Systems Cooling and Lubricating Systems Accessory Eqjipment Engine Assembly. Patti EngIne Assembly Part 2 Engine Testing and Run-In
Mack V8 Diesel Engines
BLOCK DOETROrT DIESEL ENGINES (11 UnIts)
OOD1
00D2 0003 0004
OODS OODS DOD?
00DB 00D9 OD1 0
OD1 1
0D12 0D13 0D14
OD1 S OD1 6
0011
Introduction Engine Disassembly Cylinder Block end Components. Part i Cylinder Black and Components. Part 2
Cylinder Slack and Components. Part 3 Cylinder Black end Components. Part 4 Cylinder Heads. Cylinder Head Components and
Valve Operating Mechanism Fuel Systems
GovernOrs Intake Systems: Exhaust Systems Cooling and Lubricating Systems Accessory Equipment Engine Assembly Patti Engine Assembly Part 2
Engine ibrie-Up and Pun-In Supplement Detroit Diesel 8V-11 end 8V-11T
Engines Series 92 Engine
BLOCK ECATERPILLAR DIEsEl. ENGINES (2 UnIts)
DOE1 OQE2
Introduction Engine Disassembly
SerIal Plumber
TWa
BLOCK HCUMMINS ENGINES (15 UnIts)
00H2
00113 00114 00115
00H6
OOH1
00H8
00119
OHio
OH11 01112 01113 01114 01115
Introduction to Engine Rebuilding RebLild Shop Practices. Patti Rebuild Shop Practices. Part 2 Engine Disassently Cylinder Block Group. Part 1 Cylinder Block Group. Pail 2 Cylinder Heads. Cain Followers. Tappets and
Rocker Levers Cuminins PT Fuel System Lubricating and Cooling Systems Drive Units. Intake and Exhaust Systems
and Adaptations
Engine Testing and Run-in AQp4lCatlOnS end Installation of Curnmins
Engines
BLOCK .1HYDRAULIC CIRCUITRY (3 UnIts)
OOJ1
00J2
Hydrauic Fundamentals Ilydraulc System Components
00J3
Ilydraulo System Maintenance
BLOCK KON.HIGI'IWAY TRUCK AND TRACTDR CDMPONEIITS(13 Units)
04(1(1 01(1(2 010<3 OKK4
01(1(5 01(1(8 01(1(7 01(1(8 01(10 01(12 01(13 01(14 001(5
Fundamentals of Braldng Systems Air Brake Systems. Patti Air Brake Systems. Part 2
Retarders and OIl Seals Clutches and Propeller Shaft Assemblies
llnsn'tlsslons end Controls Rebuilding Manual WansnSelons Rebuilding Automatic Tkansnilsaions Cab Air Conditioning Maintenance end Repair of Drive AocIes
Front Aalss.Steertng. and Suspensions Fifth wins. Wheels, end Tires Refrigeration Systems
BLOCK LPOWER SHIFT TRANSMISSIONS (2 UnIts)
DOLl 0012
Description and Operating Principles Operating Principles end 'li'oubleehootlng
BLOCK MFUEL INJEC11DN (S UnIts)
00Cr
(See Block CMack Diesel Engines)
00CR
00H9 0008 0009
(See Block CMack Diesel Engines) (See Block HCunimkis Engines)
(See Block DDetrolt Diesel Engines) (See Block 0Detroit Diesel Engines)
OOMS
Roost Master Fuel Injection System
BLOCK PHEAVY EOUIP$IENT (S (MIts)
DOP1
00ff 5
00ff?
DOffS OP1O OP1 1
0P12
Serapeis CaterpIllar D1.D8 end DR llac*or,,Part 1
Caterpillar D1,DS end DR l)actors.Pafl 2 Caterpillar D1,D8 and D9 Tractora,Part 3 Caterpillar D1,D8 end Delpectors,Part4 Motor Gradets
Michigan Mobile Shovel-Crane: Marion Shovel. Dragline. Clamshell arid Crane
Unit-Sift Speeder Shovels
LEHMAN 01477
Serial Numbers And
S Titles: Blocks
This section presents a list of all blocks, according to their serial numbers.
Blocks of instruction are available in these areas:
Electdcal Technologies Bbck Aol D-C Principles Block A02 A-C Principles and Components BlOCk A03 Electrical Measurements and Instruments Block A04 Electrical Equipment B$ock AO5 Basic Wiring Practice
Electronic Technologies Block 601 ElectronIc Measurements and Instruments Block 802 ReactIve Ci,cuits Block 603 Electronic Components Block 604 Basic Electronic Circuits Block B05 Electronic Systems Block 606 itoubleshooting Electronic Equipment and Systems Block 607 Pulse Ciraults Block 608 Logic Circuits Block 809 Linear and Digital Integrated Circuits Block Bl 0 Basic Industrial Computer Systems Block Bl 1 Introduction to Microprocessors Block B12 Microprocessor Applications Block B13 Electronic Instrumentation and Contro' Block B14 Industrial Electronic Circuit Applications Block Bl 5 Basic Industrial Electronic System Applications Block Bl 6 Advanced Troubleshooting Techniques
Industrial Malntenence and Construction 1'ades Block DlO Industrial Plumbing and Pipofitting
Basic Industilal Skill.
Block XOl Practical Math and Measurements Block X02 Introduction to Algebra, Geometry and Trigonometry Block X03 Industrial Satety B'ock X04 Hand and Power Tools Block X05 Reading Prints and Schematics Block X06 Industrial Materials arid Components Block X07 Maintenance and Troubleshooting As you can see, each block is ientiffod by three digits. Within a block, each lesson is identified by an addf tional two digits. For example. Block XO1 is Pta cticei Math and Measurements. And within this block is lesson XOl 09, tItled Fluid Measurement llyouknowtheseHaJnumberofalosson,lookftupjnthisljsttotinditstitleandthetjueofthebjockitji partof. Then tum to the Block Synopses section of this Directory for a descrtion of the complete Block and of that specific lesson.
LEHMAN 01478
S
Serial number and titles: blocks
Sedat
Number Till.
BLOCK *01 0-C PRINCIPLES P0101 Nature of Electricity P0102 Preventive Maintenance P0103 Electric Cells and Batteries P0104 Electrical Components end aim's Law P0105 Basic Circuit An'angetnents P0106 Electrical Language and Hardware P0107 Magnetism and Electromagnellern P0106 DCGenerators P0120 Progress Examination Booklet
BLOCK A02 A-C PRINCiPLES AND COMPONENTS
*0201 Alternating Current *0202 Alternators *0203 Wansformers *0204 Inductance and Capacitance *0205 A-C Circuits *0208 Rectification and Electronic Devices
4.02O7 Electric Energy Distribution *0208 Types of Electric Circuits *0220 Progress Emninatlon Booklet
BLOCK *03 ELECTRICAL MEASUREMENTS AND
INSTRUMENTS
*0301 Checking Simple Circuits *0302 'floubleshooling with Basic Meters
*0303 How a Volnetar Wadis *0304 How an Ammeter Wadis *0305 A-C Measuring Instruments *0306 MIscellaneous Electrical Measuring kiatzurnfl *0320 Progress Examination Booklet
BLOCK *04 ELECTRICAL EQUIPMENT *0401 Electrical Equipment Applications and Symbols *0402 Outlet Boxes *0403 industrial Boxes. Panels and Raceway;
Ptogress Examination
*0404 Conductor Properties and installations *0405 Conduit Characteristics and Installations *0406 Electrical Fittings and Bending Conduit
*0407 *0408 *0409 *04 tO
Pmgtess Examination
Switches and Their Operation Automatic Controls and Control Clrcuits
Fuses
C-irEcuxit BsrreraikneraOSpesra,tion and Maintenance
*0411 Plugs. Receptacles and Lasnpholders *0412 ElectrIcal thads
Pmgrass ExamineS.,
*0420 Progress ExanIStIOn Booklet
BLOCK *05 BASiC WIRING PNAC'TlCE *0501 Installation of Cable and Outlet Boxes *0502 Wiring Commonly Used Devices *0503 WirIng Ughting Equipment and Miscellaneous Loads
Pmgress Examination
*0504 WIring Branch Circtits *0506 Wring the Service Entrance *0506 Electncal System Calculations
PWgress Examination
*0520 Progress Examination Booklet
BLOCK 001 ELECTRONIC MEASUREMENTS AND
INSTRUMENTS 80101 Electronic Quantities and Tesing Principles 00102 MUlti Purpose Test hstrwnents 80103 Bridge-Type Instruments
80104 OsdIaoopes
80105 Component Testers 80106 Digital Test Equipment 80120 Progress Examination Booklet
BeSI Number The
BLOCK 802 REACTiVE CIRCUiTS B0201 Resistance, Capacitance and Inductance 80202 Reactance and Impedance 80203 Resonant Circuits 80204 ApplicatIons of Resonant Circuits 80120 Progress Examination Booklet
BLOCK 803 ELECTRONIC COMPONENTS 80301 ResIstive. Capacitive, and Inthttive Components 80302 Basic Semiconductor Components 00303 Semiconductor Switching Devices
Special Sernlcondtttor Devices 00305 Rectifiers and Electron Tubes 80306 Switching and Connection Devices 00320 Progress Examination Booklet
BLOCK 004 BASIC ELECTRONIC CiRCUITS 80401 Rectifiers and Power Sties 80402 Amplifiers 00403 Oscillators 80404 Modulation and Detection Circuits 00405 Switching Circuits 80406 Logic CircuIts 80407 Gating and Counting Circuits 80408 Pulse and Dig SI Circuits 80420 Progress Examination Booklet
BLOCK 805 ELECTRONIC SYSTEMS 80501 Electronic Devices and Anllflcatlon 00502 AudloandR.FCWcults 80503 Oscillators, Feedback, and Waveform Generators 80504 Electronic Power Supply Systems' 80505 IndustrIal Receivers, Transfltitters. and Video
Systems 80506 Secvb and Control Systems 80507 Pulse and Logic Circuits 80508 Programmable Cortolleca and Mboroprocessois B0520 Progress Examination Booklet
BLOCK 800 TROUBLESHOOTING ELECTRONIC EQUIPMENT AND SYSTEMS
80601 Logical TroubleshootIng Methods 80802 k'istnanent Selection
Measuring 'Ththniques 80604 Interpreting Data and Results 00605 Use of Manufacturers' Instructions 80606 Test Instruments Maintenance 80620 Progress Examination Booklet
BLOCK 807 PULSE CIRCUiTS B0701 Pulse Techniques 00702 Ptte Generators 00703 Waveshaping Circuits 00704 Tirrting and Syrdronlzatlon 00705 Pulse CircuitAppllcatlona 00706 toubleS,00dn Pulse Cicults 00720 Progress Exanrtaiicn Booklet
BLOCK DOS LOGIC CIRCUITS 80801 Logic Circuit Fundamentals 80602 Introduction to Number Systems 00803 Logic Devices and DiagTams 00804 Logic FamilIes 80805 Appflcadons of Logic Circuits 80806 Thxibleshooting Logic CIrcuits 00020 Progress Examination Booklet
LEHMAN 01479
Serial number and titles: blocks
Nfl
BLOCK 809 U NEAR AND DIGITAL INTEGRATED CIRCUITS
80901 Linear and Digital Circuit Prinolpies $0902 Integrated Circuit Tethnlques 80903 Linear Integrated Circuits 80904 DIgital Integrated Circuits $0906 Integrated Circuit Logic Systems $0906 Troubleshooting Integrated Circuit Systems 90920 Progress ExamInatiOn Booklet
BLOCK 810 BASC INDUSTRIAL COMPUTER SYSTEMS 81001 Computer Fundamentals 81002 DigItal and Analog Systems 81003 Software and Ptogrwiming 81004 Computer-Aided Control Systems BiOOS Interfacing Principles 81020 Progress E'cwninatlon Booldet
BLOCK $1 I BITRODUCTION TO MICROPROCESSORS 81 t0l Introduction to Computers 81102 IntroductIon toMlcrcprocesaorApplcatlons RI t03 Microprocessor Basics, Part I 81104 MIcroprocessor Basics. Part 2 91120 Progress Examination Bocldet
BLOCK $12 MICROPROCESSOR APPLICATIONS Si 201 WorkIng with an Uncomplicated M1CrOPTOCeSSOcTh5
MCEBO2.Pwt I 81202 MIcroprocessor Programming Prindptes,Part I 81203 Woridnowlthan UncontpllcatedMlcroprocessor.The
MC8802, Part 2 Bi204 MIcroprocessor Programming Principles. Past 2 81205 Interfacing Through Serial and Parallel Ports 81206 itoubleshooting Microprocessor Equipment, Part I 81207 Woubleshooting Microprocessor Equipment. Part 2 81208 Other Families of Microprocessors Si 220 Progress Examination Booklet
BLOCK 813 ELECTRONIC INSTRUMENTATION AND CONTROL
81301 Physical Properties aid Their Measurement. Part I 81302 Physical Properties aid Their Measurement. Part 2 B1303 Measuring Instnjrnenls and SIgnal Processing 81304 ansducers B132t Progress Exanhlnatlon $1305 Introduction to Control Systems 81306 Controllers 81307 Control System Methods 81308 Data I.oqqlng, Wanamisslon. and Display 81309 Control Systems ApplIcations. Malrxenance and
llottleshooting Blaze PTogress Examination Booklet
BLOCK 814 INDUSTRIAL ELECTRONIC CIRCUIT APPUCA11ONS
81401 Interfacing Process Variables 8i402 Motor Control and Servo Systems 81403 NumerIcal Control Systems 81404 Programmable Controllers Bi405 lnduatrlalRobots 81420 Progress Examination Booklet
BLOCK Ohs BASIC INDUSTRIAL ELECTRONIC SYSTEM APPUCA11ONS
81501 Voltage and Frequency Controllers 81502 Nondestructive Test Equipment 81503 Resistance Welding Equipment 81504 DIelectric and Induction Heating 81505 Cranes, Scales. andMateriale HandlIng 81520 Progress Examination Booldet
Sn'
Number Title
BLOCK BIB ADVANCED TROUBLESHOOTING TECHNIQUES
81601 Approach to Trotsleshooting 81602 Analysis of Systems $1603 Test Equipment Applications 81604 Sale Troubleshooli rig Practices 81805 Woubleshootlng Typical Industrial Systems. Part I 81606 Woublesihooting 'Trpical Industrial Systems. Part 2 81620 Progress Examination Booklet
BLOCK Dl0 INDUSTRIAL PLUMBING AND PIPEFITflNG Dl00l The Wades of Plirbing and Pipefitting
D1002 Pipes, Fittings, and Valves D1003 Phnblng and Pipefitting Tools D1004 Joining and Assembling Pipes Dl005 Suppostuning, instaking, and Testln Pipes Dl006 Plumbing Fixtias and Appliances D1007 Tanks, Pumps, and Boilers
D1020 Progress Examinstion Booklet
BLOCK X0l PRACTiCAL MATh AND MEASUREMENTS x0120-xPretest Examination Booklet X0l0l AddUon and Subtraction X0102 Multiplication and Division X0103 Fractions end Dedmals X0104 SI Metric X0105 Measuring Lengths arid Distances X0108 8uNc Measurement X0107 Temperature Measurement X0108 Energy. Force, and Power X0109 Fluid Measurement
X0ll0 Fom,Was X0lll Equations
X0120 Progress Examination Booklet
BLOCK X02 INTROOUCT1ON TO ALGEBRA, GEOMETRY AND TRIGONOMETRY
X0220-XPreteat Examination Booklet XVaol Algebra: Monoinlals and Polynomials X0202 Algebra: Factoring X0203 Algebre: Admtion end Subtraction of Fractions X0204 Alegbra: Mutdpscatlon and Division of Fractions X0205 Algebra: Linear Equstlons X0206 Algebra: Simultaneous Linear Equations X0207 Algebra: Determinants X0208 Algebra: Quadratic Equations X0209 Algebra: Exponents X0210 Algebra: Ractcals and Imaginary Numbers X021 I Applied Geometry X0212 Practical itigonomny
X0fl0 Progress Examination Booklet
BLOCK X03 INDUSTRIAL SAFEtY xoaoi Persona Safety, Part I X0302 Personal Safety. Part 2 X0303 SateUseofHandTools. X0304 Materials Handing X0305 General industrial Safety XQ320 Progress ExaM nation Booklet
BLOCK X04 HAND AND POWER TOOLS X0401 Common Hand Tools X0402 Metal-Cutting Tools X0403 Measuring Instruments X0404 Woodworldng Hand Tools X0405 Plumbing Hand Tools X0406 Electric Onus and Hammers X0407 Electric Power Saws X0408 Routers. Power Planers, and Sanders X0409 Pneumatic Tools X0410 Grinding Equipment X041 I Tool Grinding and Sharpening X0412 Jthcs, I-loiets. and Pullers X0420 Progress Examination Booklet
LEHMAN 01480
Serial number and titles: blocks
Sedal Mjmbat
tue
BLOCK XOS READING PRINTS AND SCHEMATICS XO5O1 Introduction to Print Reacing
X0502 Dflnsloning
X0603 Tbierancing and Symbols
XO5O4 Sectional Views and Simplified Drafting X0505 Building Drawings
X0506 Eledical Drawings end Circuits X0507 Electronic Drawings
XO5O8 fhrdraullc and Pneumatic Drawings X0509 Ping: Drawings, Materials and Parts XO51 0 Welding Symbols
XO511 SheetMeS Basics X0512 Sketching X0520 Progress Exflnaiion Booldet
BLOCK XO6 BIDUSTRIAL MATERIALS AND COMPONENTS
X0601 Metal ProcessIng X0602 Ferrous Metals X0603 Nonfeimus Metals
Thvgress Examination
X0604 Identification of Metals
Number fltI.
X0605 Nonmetallic Materials X0606 Plastics. Elastomws, and Composite Matetials X0607 Wood Products X0608 Paints and Adhesives
Progress Examination X0609 Fasteners X0610 Introduction to Pumps and Compressors XO611 Introduction to Bearings and Seals )C08t2 introduction to Power Transmission
Progress Examination X0620 Progress Examination Booklet
BLOCK X07 MAINTENANCE AND TROUBLESHOOTING X0701 Getting Ready for Troubleshooting X0702 ltoubleshoothg Aids and Tools X0703 Scheduled Downtime X0704 Emergency Downtime
Progress Examination
X0705 Mechanical Maintenance X0708 Electrical Maintenance X0707 Preventive Maintenance
Progress Examination
X0720 Progress Examination Booklet
LEHMAN 01481
Serial Numbers And Titles: Videotapes And Videotexts
This section presents a list of all videotapes, videotape programs, and videotexts according to their serial numbers.
Videotapes and vkieotexts that relate to the same vdeotap6 program are grouped togethet and ananged according to the videotape sera! numbers.
If you know the number of avideotape or videotape program, you can look it up here to get the title of the tape or program.
If you know the number of a videotext, look it up under the serial number of the related videotape, to find its title.
Serial numbers for videotapes begin with the letter V. Serial numbers for videotexts begin with the loller t
Otherwise, the serial numbers for videotapes and videotexis are identical. For example:
VN1 104 Is a videotape titled Coordinate Measurement Systems. TN11Q4 isa videotext, with the same title.
Once you have found the tiM of the videotape or the videotape program, turn to the Videotape Synopses section of this Directory for a description of the tape, text or videotape program.
VIdeotap. vlsotext
VUI 100 T1 100 BLUEPRINT HEADING I Vldntap.sJ
VB1 101
VB1 102
vB 103
Pulley Bar (12 mInutes)
Wheel PUller (14 minutes) Toolmak.rs vi.. (16 mInutes)
YCI 100 YCI 100 10F1WANE MANAGEMENT FOR SMALL COMPUTERS (14
Vidatape)
vCi 101
vCi 102
vCi 103
vCliO4
vCi 105
vCi 106
vCi 107 vCi 108
vCl iog vCi 110
vC1 111
vClll2
vCii 13 vCi 114
Computer Hardware and Software Jargor (40 minutes)
Computer Hardware Feaw roe (40
minutes) The Impad of Technology (37
minutes) Contemporary Mlaocomputer
kctiitecture (41 mInutes) Selecting a Computer and Sethng up
Shop (33 minutes) The Software Mwagement Team (38
minutes) Software SelectIon (39 minutes) DesignIng Reliable Software (43
minutes) Defensive ProgrammIng (26 minutes)
The Testing Process (35 mmutes) Trwbteshootng Aids 42 flnutes) Pmgramrring Style and
Documenlatfon (37 minWes) Fault Tolerant Software (31 n*,utes) Monflosig Your Progress (34 minutes)
TCI 101 SOFTWARE REUABILITY: PRINCIPLES AND PRAC110E
TC1102 ThE MYThICAL MAN-MONTh
Vidsotap. VIdsctsxt
vtlloo itlIco
vEnoi vEllo2
vEi t03
VE1104
VE1 105
vEllOG
vEl 107
vEllos
VEI109 Wi 110 vEl 111 vei 112 vEl 113
vElll4
vEl 115
tLEMENTS OF METALLURGY
(15 Vld.ot.p.$)
I
Atoms and Molecules (40 minutes) The Elements of Physics (42 minutes) The Elements at ChemIsny (35
minutes) Chemical Equlibrium. Heat and
Temperature (43 mInules) Oxidation and ReduCtion (41 minutes)
Snielting and Refractories (35 minutes)
Thermal Metal Refining (38 minutes) Electflcity, Electrochemistry, and
Iectrotydc Processes (43 minutes) SoIIdifltion of Metals (53 minutes)
Solid Solutons (35 mInutes)
Heat Treaftneqit of Stee4 (50 mInutes)
Precipitation Hardening (28 minutesj
Diffusion and Surtaco Treatmenth (48
minules) Methods ot Forming Metals (47
minutes)
Mechanical Testing of Metals (56 minute5)
.ltl 101 MEADING MOOULEELEMENTS OF METALLURGY
TEl 102 METALS HANDSOOK
VFIIOO 111100 MICROPROCESSORS. FUNDAMENTAL CONCEPTS
AVNldDoAtaPpP.L$IC) ATIONS (20
VFiiQi
Introduction (32 mInutes)
LEHMAN 01482
Seriat numbers and tittes: videotapes and videotexts
Videctaps Vldsotnt
VF11O2 VF1 103 VF11D4 VF1 105 VFi 106 VF1 107 VF1 108 VF1 109 VF111O VFI111 VF1112 VF1113 VF1114 VF111S
VF1116 vF1117 VF1118
VF1119
VF1 120
Fundanwntal Computer Concepts I
(37 minLdes) Fundamental Ccniputer Concepts II
(37 mflutn)
Ctigracledstics of the Intel 8080 Microprocessor (51 mInutes)
A Snple Programming Example (46 mflutes)
Aigwitftms. Row Charts, Program pcannng (47 mflutes)
Debugging and Use of the MMD-1 (42
nWmdss)
Stack Architecture, Subroutines (44 minutes)
Micropcocessor CPU Hacdwaro
Concepts and SIgnals (41 minutes) Hardwars Configu radon at a 1picat
MIcrcmputer System (46 minutes) Miaocomputar Bus ThThng (50
minutes) A Microcomputer Executive Program
(50 minutes)
Arittimelic Subroutines (47 mkiutog) lnterfup4s (44 minutes) Real-Time Mcrocompulr Applications
t Computer tone Generation MO minutes) 1(0 Interfacing 1(47 mInutes)
I/O InterfacIng 11(46 minutes) Real-Time Microcomputer Applications
II: Character Generation (51
minutes) Rest-tine Mictoco.npwer ApplCadons
lit: Cornpitur-Controlled SanIing
Scope (49 m4nutes) Comparative Evalualion of
Microprocnwrs. Advanced Systems (55 rrdnutes)
TP1122 MCS-O MICROCOMPUTER USERS' MANUAL
TP1123 JIO ASSEMBLY LANGUAGE PROGRAMMING MANUAL
Rquimd Equlpni.nt:
xri ioo MUD-i MICROCOMPUTER
TRAINER (SALE)
XP1300 MMD-1 MICROCOMPUTER TRAINER (REN1)
VIlICO TIlIOC MICWOPR 00
INTERFACING 112
Videotape.)
Vii 101
VliiO2
VliiO3 VliiO4 VliiOS Vii 106
V1i107
VliiOa
VliiOS
vii ii a
Grota'ding arid Shiedng, Pan 1(33 minutes)
Growiding and Shielding. Pan 2(46
flnutes) Btming, Pall (43 minutes) Busing, Pal 2(33 minutes) Sinai Intraclig. Pall (43 mflutes) Senal Thterfacg, Pal 2(41 minutes)
Parallel Intecfaclng, Pan 1(42
minutes) Parailel Intectacing, Part 2(44
miites)
Magnetic tape Intotfacing, Pall (45
mkiutos) Magnetic tape interfacing, Pm 2(45
mflutes)
Vldsotspe V$d.ot,xt
Vli iii
Viii 12
Magnetic Disk Interfacing. Pan 1(48 minutes)
Magnetic b1sk Intedacing. Part 2(44 minutes)
VMI200 TMi200 INTRODUCTION TO MACMINE TECHNOLOGY (IS VI4.otfln/ I S VIdntsxtsIn 2blndsn)
YM13UP
Wi2Oi Wi202
VM1203
Wi204 VMi2i7
dMi2OS 'dM1206 VM12O7
Thi300
TMiZOi
TM12O2 TM12O3 TM12O4
TMi2i7
TM12DS TM12OG
7Mi2O7
INTRQDUCTICI4TO MACHINE
TECHNO LOG 1, PA AT 1
(bSdVIdSOpn6vidscmxtsIn.
hfrcducton to the Macfling Shop (is ninutes)
Hand IDols (12 mInutes) Measuting tools (13 minutes) Precision Measurenent ibols (16
minutes)
SemiprSsion and Precision Layout (15 minutes)
Basic Power tools (iS minutes) DIl Presses (ilfldnutos) Opatating Drill Presses (13 minutes)
VMtOO
Thi400
INTRODUCllQtttO MACHiNE TECHNOLOGY, PART 2 (S Videos. psi/I VI dectexte Ins
Wi208 Wi209 Wi 210 VMi2ii
Wi2i2
Wi 213 Wi 214
Wi2iS
TM12OS TM12O9 TM121 0
TMI2ii
iMi 212
TM 1213
TMi2i 4
TMi2iS
Engn. Ladies (18 mlnute) Lathe tools (ii minutes) Cutting Speeds and Feeds (i6mkiutes) -
Mounting, Fchtg and lUming (20
minutes)
lbrnlrig Between Centers (18 minutes) Milikig Machines (18 minutes)
MilIflg Cutters asia Accessories (iS minutes)
Fundamentals of Grinding (12 minutes)
VNIIOO TNIIOO IIUMERICALCONTROLI
COMPUTERIZED NUMERICAL -
cONTROL (20 VIdnt.pn/ SO Vld.ot.xt. 3n2 bmnd.nJ
VN1200
TNflOo
NUtIERICALCONTROL/
COMPUtERIZED NUMERICAL COtdlROL,PAR1'i:
FUNDAMENTALS(1 2 VIdeotapes!
i2Vdsot.xtshtsbbidsr)
VN1 101 ml 101
VNiiO2 TNiiO2
vNiio3 TNiiO3 vNitO4 TNiiO4
.vNiios miios
vNiios
vwiioi
VNiiO8
vvNNiiiioiog
TNiiO6
ThiiOi
TNiiO8
mmiiiioios
VNiiil TNii5i VNiii4 TNiii4
IntroOidion U NC and CNC (15
minutes)
Machine Set-up and Safety (14
minutes)
-
Pmgram Preparalfon (16 Mnutea)
Cootdiriale Measurement Systems (17
itWnutesj
One-and two-P,xis Unear Mulflg (is
minutes)
Three-Axis Linear NIling (18 minutes)
Cirailar MIling (iS minutes)
Completed Milling Programs (16
minutes)
Basic DHkig (16 minutes)
Drifling. Bating and Spot Facing (is
minutes)
Manual Data Input (17 minutss)
Punctiing and Edftirig (16 minutes)
LEHMAN 01483
Serial numbers and titles: videotapes and videotexts
Videotap. Videoteit
VNt300
VNttt2 VNttt3 VNttt5 VNtttS VNttl7 VNttt8 VNttt9
VNTT2O
ThtSOO
Thtlt2
Tmmmhtittlltttltts53i
mitts mttt9
mlt2o
MJMERICALCOKTROLI COMPUTERIZED NUMERICAL CHTROL, PAR12:ADVANCED PROGRAMMtNG (3 vi dsobpn/
Svldsotntslnablndw)
Submutinos (tO minutes) Loopings (tS minutes) SpocIaJ Cycles (t7 minutes) Translations (tO minutes) Polar Coordinate Program (tS
minutes)
Rotation (tO minules) Scaling (16 rrnnutes) Cotter Radius Comptisation (18
rtinutO3)
vosoo X03
V0300t V03002
V03003 V03 004 V03005
X030t X0302 X0303
X0304 X0305
INDUSTRIAL SAFETY
(S vId.ot.pssJ
Personal Safety, Part 1(15 minutes) Persona% Safety, Pact 2(20 minutes) Sate Use 01 Hand TaoS (tO minutes) Materials Handling (tS minutes) General Industrial Safety (tS minutes)
vplloo
VP1 101
VPttO2 VPttO3 VPttO4 VP, tos VPt 106 VPI tO? VP1 t08 VP11Q9 VPt 110
Tn 100 ENERGY CONSERVATION IN INDUSTRIAL PLANTS (10
VId.otan.J
How to Get a Program Started (47 minutes)
MOW to Jusy En&9y Conservation Expenditures (32 mutes)
Underslanding the Importance of
Electrical Sysiems (45 minutes) Utility and Process System
Optimization (39 minutes) Reducing Equipment and Piping
Losses (33 mflutes)
Building Considerations br Energy Utilization (32 minutes)
Heating, Cooling and Utility Requirements (40 ninutes)
Indusiriaf Solar Applicaffons (32 minutes)
lmpro'Ang Plani Maintenance br Energy Savings (40 minutes)
Energy Audits and Managing an Energy Conservation Program (42 minutes)
vslioo Ts1100
VS 1101
VS 1102 VS 1103
V51t04
B&SIC SHOP MATh 14
Videtap..)
Whole Numbers and Fractions (12 minutes)
Decimais and Tolerances (tS minutes) Aigebra(t3 minutes) Trigonometiy (12 minutes)
VT1100 YTIIQO
Vi-ItOl VTttO2
VT1103
v.rtto4
MANAGEMENT OF MICROPROCESSOR TECHNOLOGY (10
Videotape.)
Inlroduction (57 minutes) Microprocessor Architecture 1(50
minutes) Microprocessor Architecture 11(49
minutes) Basic Software br Product
Development (48 r'inutes)
Vidsotap. Vldeotnt
VTt tos
VT1 tOG
VTt t07
VT1 tOE VTt 109 VTt tb
vu ii co
VU 1 1 01 VU t 102 VU 1 103
VU1 104 VU1 t05
ywlIoc
Real Time Systems (57 minutes) Strategic ki,pac* ot TechnolOgy (44
minute.) Microprocessor-Based Product
Opprtunitio3 (56 ninutes) Advanced Software (53 mnuies) Developing Microgrocassor -Based
Product (58 minutes) Planning for the Future: New
Miacgrocesscr Trends (56 minutes)
WRITINDi BUSINESS AND
TECHNICAL (15 Vltotapa)
Identifying Needs and Piniing Writing (26 minutes)
Adapling Tone. Language and Structure (32 minutes)
Writing Btsiness Correspondence (42 minutes)
Descriptior5 and Instructions (30 minutes)
Using Graphs, Charts, and IDusUatlons (20 minutes)
WELDING (42 VId.ctapss)
VW1200 TW1200 'dWt2Ot VW12O2
VWi 203
VW12O4 VW1205 VWIZO6 VWi 207 VW12O8 VW12O9
VWt2tO
VWt2tt
VWi 2t 2 VWi 2t 3 VW1 2t4
VWt300 TWt300 VWt3O1 VWt3OZ
VW13O3 VW1 204
OXY-ACETYLENE WE WING (t4 Videotape.)
Welding Equipmant. Accessories and Shop SaCety (t4 mItutes)
SatUp and Shut Doni S OxyAcetylene Welding Equipment (t4 minutes)
The Three T,,es ot Ow-Acetylene Fiwnas: Neutral, Oxidizing. Cathurizing (t0minutes
Joint Design and Welding lbrms (t2 minutes)
Puddling and Running Beads with Oxy-Acetytene (t t minutes)
Rat and Hozontei Bitt Welds vdtft FilIerRod(tt minutes)
Vertical and Overhead Butt Welds with Filter Rod (t2 minutes)
Cutting Metal with the Combustion Torch (t t minutes)
Piercing, Cutting Holes and Cuthng 45 Degree Bevels with the Cutting ToTCtl(tl minuteS)
Oxy.Aceeno Welding TJoints, Lap Joints. Come; Joints and Edge Joints (12 minutetI
Bronze Welding n Pal arid Horizontal Postlions (t2 Mnutes)
Silver Brazing and Soft Soldering (it
minutes) Brazing and Ftmlcn Welding on Gray
Cast Iron (t3 minutes)
Automalic n Cutting with Oxy
Acetylene (t4 minutes)
SlIIELDEO METAL-ARC WELDING (H VIdeatspsui
Electdc-Ajc Power Sows and Minor Maintenance (8 ninutes)
Safety in Electtic-Arc Welding and Terms (8 minutes)
Selection of Electrodes for Shielded Metal-Ate Welding (tO minutes)
Striking an Arc, Restwng the Arc and Running A Continuous Bead in the Flat Position (t3 mirtites)
LEHMAN 01484
Serial numbers and titles; videotapes and videotexts
Vidsotap. Vldeotext
VWi 305 VWI 306 VW1307 VW1 308 VWIS09 VWt3tO VW1311 VW1312 VW1313 VW1314
VWi403
VW14OS '4W1405
VW1409 141O
Aunnirig Continuous Bead in Horizontal and Vertical Down PositIon (10 minutes)
Aunnirig Conlinuous 8eads in Vertical Up s,d Ove,t,ead ?oshion (it) minutes)
Electrit-Arc Welding in Flat, Horizontal. Vertical and Overhead Butt Welds (13 minutes)
TJoint. Lap Joint. Outside Corner Joint in Flat Position (9 minutes)
TJoint, Lap Joint, Outade Corner Joint in a Horizontal Po&tion wnh SMAW (12 minutes) -
T Joint, Lap Jofid, Outside Corner Jclnt In a Vertical Up PoSon with SMAW (9 minutes)
TJont, LapJo4nt, Outside Corner Joint in an Overlieid Posion (B minutes)
Welding Cast Iron in Flat Position with Electric-Arc, Ham Fadng Surlaces with Electiic'Arc (8 mInutes)
Carbon-Arc Cutting (8 minutes) Mutli pass El.ctric'Arc Welding (t2
minutes)
M.I.G. AND TJ.t WELDING (14 Vidsotipes)
Safety and EquCment for GasShielded ArcWe1ding (11 m*wtes)
SettinQ Up and Paddng of the Inert.
Gas-Shielded Metal-Arc Welding (12 mLnutes) Bult-Joirt TJoInt, Lap Joint and Qitside Corner Joints In the Flat and Harizontal Posiflon with M.I.G.
(11 minutes) Butt'Joint, TJoint, Lap Joint and
Outside Corner Joints in the Vertical and Overhead Position with M.I,G. (10 minutes) Setting Up Flux-Cored Wire and Aurring Continuous Beads (8 minutes) Bun-Joint, T-JoInt and Lap bint with Dual SniSded (9 ryiriutes) Multi Pass Welding with DuaJ Shielded (12 minutes) Setting Up Aluminum Wire Feed arid Rurring Butt-,T-,atid Lap Joints (16 minutes) SaSMy in Gas flmgsten kc Weldjng (8 minutes) SeIscon of Electrode, Gas, Cups, and Filler Rod for Insct4as-Tungsten Arc Welding (tI.G.) (16 minutes) Weldng Aluminum with Inert-GasTwigsten kc (16 minutes) Welding Mild Stee4 with tnert-Gastingsten Arc (11 mInutes) Welding StaJ,Sss Steel with Jne,t Gas lUflgstqn Arc (13 minutes) Submerged Arc Welng (14 mthutes)
vx1100
MACHINE TECHNOLOGY (55
Vld..tape.)
VX1ZOO IXiago MACHINE TECHNOLOGY I, BASIC
MACHINE TECHNOLOGY (14
VideotaPe VIdscbext
VX12O1 VX1 202 VX12OS VX1 204 VX1 205 VX1206 VX1207 VX12OB VX1209 VX1 210 VX1 211
VX1 212 VX1 213 VX1 214
Safety Procedures and Guidelines for
Machine Technology (10 minules) Hand Tools and Their Use in Machine
Technology (17 minutes) The Use of Measwing Tocis in
Machine Technology ii minutes) Micrometer (Telescope Gagas,
CaICer. Hale Gages) (13 minutes) Vemie, Scale and Vernier Caliper (13
minutes) The Use of Layout Tools n Machine
Technology (17 minutes) The Pedestal Grinder (9 minutes) Samering Dull Bits By Hand and
Macnine (12 minutes) Drill Presses (Sensitive and Aadial) (8
minutes) Operations Frequently Perlormed on
the Dull Press (t2 minutes) Snd Hacksaw and Filing Procedures
(14 mi,utes) Vertical BandsawsParts and
Accessories (10 minutes) Butt Weldin; Saw Blades (10 minutes) Setting the Bandsaws Up for Sawing
and Use of the Accessories (14 minutes)
vxiaoo
VX13O1 VX1SO2 VX1 303
VX1 304 VX13O5 VX13OG
VX1 307 vx1308
vxi 309
VX1 310 VX131 1 VX1312 VX1 313 VX1314
lxi 300
MACHINE TECHNOLOGY II, BASIC ENGINE LAThE (14 VIdeotapes)
Idernificalion at Parts and Care oF the Engino Lathe (13 minutes)
Engine Lathe Accoscnos (13
mnutn)
Cutting Speeds and Feeds tar Engine
Lathe'Ferrous. Nonferrous and
Plastics (13 minutes) GrIndng a Right-Hand Rougtiing Tool
(13 minutes) Grinding a Round Nose Finishing Tooi
(11 minutes)
Mounting and Truing Work in the 4' Jaw independent Chuck (14 minutes)
Three Methods of Fackig Work to Langth (20 minutes)
Stc&ght Turning Work of Two Diwnatn (16 minutes)
Straight Turning Between Centers (17
minutes)
DrillIng. Boring and Asaming Work Hold fla Lathe Chuck (20 minutes)
timfrtgftfld Radius (16 minutes) Taperlbrningonthelathe(13
minutes) Filing and Polishing on the Engine
Lathe (13 minutes) Knurliig on the tattle (16 minutes)
VXi400
VX14O1 VX1402 VX1403 VX1404 VX1405
lX1400
MACHINETECI-INOLOGYIII, INTERMEDIATE ENGINE LAThE
OPERATION (14 Vldeotepa)
Grinding Forming Tools and Machining Forms (20 mnutus)
Machining Shoulders and Cowers on the Lathe (16 minutes)
UsingtheCttoftToolontheLathe(12
mirwtes) Measuring Extem& and Internal
Threads (16 minutes)
Tap and Die Threading on the Lathe (14 minutn)
LEHMAN 01485
Serial numbers and titles: videotapes and videotexts
Videotape Vldeotext
VX1406 VX1407 VX1408 VX1409 VX1410 VXt41 1 VX1412 VX1413
VX1414
vxiSoO
VX1501
VXI 502
Vx1503 VX1504
VX1 505
VX1 506
TX1500
Chasing External Threads and FinIshing wItt a Die (12 minutes)
Roughing and Finishing External Ttveads on the Lathe (15 minutes)
Cutthg Internal Threads on the Lathe 13 minutes)
Cuffing Acme Theads (15 minutes) Chasing Tapered Pipe Threads on the
Lathe (10 minutes) Machining Offset HolesFace Plate
end 4-Jaw Chuck (18 minutes) Using the Toolpost Grinder on the
Lathe(11 ntutee) Using the Steady Rest and Follower
Rest to Machine on the Lathe (9 minutes) Spring Winthng on the Lathe (8 minutes)
MAO4INE TECHNOLOGY IV, MIWNG AND TOOL SHARPENING (14 VIdeotapes)
IdentifIcation or Parts and Operation of the Vertical Miffing Machine (12 minutes)
tuners and Machining Operadons for the Vertical Miling Machine 14 minutes)
Use of Dividing Head end Rotary ThUle (11 mInutes)
Machining Keyways on the Vertical
Miffing Machine (Straight and Woodruff) (13 minutes) Use of Plain and Side Milling Cutters on the Horizontal Milling Machine (12 minutes) Identification of Parts and Operation of the Horizontal Miffing Macnine (9
minute)
Videotape Videotut
VX1507 VX1SO8 VX1 509 VX1 510 VX1 511 VX1 512 VX1 513
VX 15 14
Setup for Holding Woric b be Milled (7 minutes)
Use of the Face Milling Cutter on the Horizontal Mill (13 minutes)
Sharpening the Peihery of End Mills
(14 minutes) Sharpening Ends Of End Mills (12
minutes) Gouging of iWo- and Four-Flute End
MIlls (11 minutes)
Reamer Sharpening Between Centers (10 minutes)
Sharpening the Periphery of Plain Milling Cutters and Side Mills (19 minutes)
Sharpening Orated Carbide Lathe mole Using a UnIversal vise (t3 minutes)
VZ1 100 121100 MAKING MONE EFFECTIVE TECHNICAL P*E$ENTATION$ flo Videotape.)
Wi 101 Wi 102
VZ1 103 VZ1 104 Vzl 105 VZ1106
WI 107
VZ11OB
Wi 109 Wi 110
The BasIcs (35 minutes) The AudIence as Listeners (29
minutes)
AudIence CharacterIstics (33 mInutes) AudIence Malysis (38 minutes) Presentation Design (32 minutes) GraphIcs: Why and What (36 minutes) GraphIcs: The lbob, Past 1(37
minutes) Graphics: The mole, Part II 36
minutes) Making the Presentation (35 minutes)
Fielding Questions (29 minutes)
LEHMAN 01486
Provide your employees with training in the essential skills they will need to keep your plant and equipment operating at peak efficiency.
you want to train enhy-levei employees, - crosatrain or retrain your present employees, ICS-Intexi has an industrial Maintenance and Construction Trades Program to fit your company's needt
Also avallableTechnlcal Trades Programs in
the areas of Wastewater Management, Surveying, and Highway Construction and Maintenance.
a-
-p
fl
It
Cnr Proms
INDuSTRIAL MAINTENANCE AND CONSTRUC11ON TRADES
alc Sidli. Prow.m.
&_ SkIis For
Ae4dg..On and Ak
Maflanwce and Repair Mediani
Painter
Punter
Basic Mint Maintenance
Cnr
BScSadusb Tedvical Tridee
Wail. Waieq
y
Ccnsoucbon and
IMnt Ptogrwns
Mpemtk.g
Mason'
Rrrigeraba,
MrCcndoflng
Appcendc. Prowein
Macn
etalicn and Air
Rumbing
S.ing
Capent&
PjrrC& A4Ipfle
19
LEHMAN 01487
Basic Skill. Program
3csic SciUs for 3ufldhig Trades
This entry-level program provides trainees with the related study required to prepare them for any one of the numerous opportunities in the field of industrial Maintenance and Construction. When combined with on-the-job training, the program will give trainees a comprehensive foundation in Ihe basic skills and knowledge they will nerd to pertorin in these trade areas. in addition, the Basic Skills for Building Trades Program will quality your Irainees for the position of Maintenance Helper.
Upon completion of the program. trainees should be able to: Select proper protective clothing, eye protection and so torth for a particular lask. Demonstrate safe practices when using common hand and power tools Perform basic arithmetic tunctions Dislinguish between the various physical Orinciples such as energy, Force and power. ideritdy and select ihe proper hand and power tools for a specific task Understand basic concepls lot reading drawings used in the fields ol maintenance and construction. Discuss troubleshooting techniques, how to handle downtime. and maintenance procedures. Read and nterpret arcnitects drawings and construction specifications.
Basic Skills Assessment Test: Building Trades
A Basic Skills Assessment Test is available from ICS-lntext covering the topics included in tfle Basic Skills for Building Trades Program. This test can be used on an optional basis 10 evaluate Vie need for the Basic Skills Program prior to
enrollment in any one 01 the Standard Industrial Maintenance
and Construction Career Programs
''-gram Outline:
SERIAL NO.
BLOCK X03
X030t X0302
0303 X0304 x0305
xo10l
X0102 X0103 X0104
20
TITLE
INDUSTRIAL SAFETY Personal Safety. Part 1 Personal Safety. Part 2 Safe Use of Hand Tools Materia's Handling General Industrial Salety
Addition and Subtraction Multiplication and Division Fractions and Decimals SI Metric
O PD ON AL VIDEOTAPES
V03001 V03002 V03003 V03004 V03005 VS1 101 VS1 102
SERIAl. NO.
TiTLE
xWOS
xOiO6 x0107 x010S X0109
BLOCK X04
X0401 X0402 X0403
Measuring Lengths anc Distances
Bu:k Measurement Temperature Measurement Energy, Force. and Power Flu U Measurement
HAND AND POWER TOOLS Common Hand Toots Meai-Cuthng Too's Measuring Instruments
X0404 X0405 X0406 X0407 X0408
X0409 X04t0 X04t X04 t 2
X070t
x0702 X0703 X0704 X0705 X050t X0502 X0504
X0505 842A
1842C
2175A
Woodworking Hand Tools Plumbing Hand Tools Electric Drills and F4ampners Eiectric Power Saws Routers, Power Planen and
Eanders Pneumatic Tools Grinding Equipmenl Tool Grinding and Sharoening
Jacks Hoists and Puies
Gelting Ready for Troubleshooting
T'oublesnooting Aids a Id Tools Scheduled Downtime Emergency Downtime Me'; hancal Maintenance Introduction to Print Reading Dimensioning
Sectional Views and Simoiifiec Dratting
Buliding Drawngs Reading Architects BILeprints.
Far? 1
Reading Architects BiLeprints. Par 3
Specification Writing. Prt 1
Exams. 12
Estimated Average Completion Time 28 weeks
OPT1ONM VIP EIITAPE S
WA t 202 VM1203 VMI 204 ViA t 202 V?A 12 05
VIA t 215
LEHMAN 01488
The electrical technologies come int6focus with ICS-lntext training programs. We combine Ike
roven method of guided-independent study and ds-on experiments with your on-the-Job ntng to turn your emptoyeesentry-Ievel or
members of your current workforceinto skilled electricians.
Caw
Sn
Repair M.Chani
ELECTRICAL TECHNOLOGIES
nlc S4diIs Nm
Bas4c $, for the Eleascian
EIectdcl.nI HSpe.
BeeC E.dSn
Basic Electoits for Vie Electdclwi
Coant ion ElectIdv,
Advanced EliciJ Becridan
Electoniafor the Electiden
Mini Programs
Motor and Generator Re
onMotors end MOtor
41
LEHMAN 01489
Integrated Circuits. . Pulse and Digital
Circuits. . Microprocessors. .. Electronic
Instrumentation and Control
knowledge, skills and techniques are uired for today's electronics.
These 1CS-lntext programs will give your employees the skills and knowledge they need to perform as Electronics Technicians, industrial Electronics Specialists, Electronics Systems Electricians or Electronics Trot*ieshooters.
These programs are especially valuable for upgrading your present Plant and Maintenance Electricians who will be required to repair and maintain equipment
.7- 4,
A-
ELECTRONIcS TECHNOLOGIES
Basic
SkIPS Pragrains
Sac Elctiics
5km
Best ITtstriS
Electronics
PuIsewvi DftaI Citcu
ftdvanced StthaI Elechonis
Electronics Tmublesftolec
Mini Programs
T.amolcy
Electronics
lntumflb and
QonfroJ
Apprentice Progrn
Thdw*Isa
LEHMAN 01490
Teach your employees the latest diesel and automotive technologies. ICS-intext can give your company the competitive edge by providing
'r workers with up-to-date training in those
There are programs for all levels of employees, from entry-level to advanced. . .even specialized programs that familiarize your worktorce with the features of specific engines.
.4
DIESEL AND AUTOMOTIVE TECHNOLOGIES
Basic SkIlls Piogmm
Basic Dl..I Mechanics
Cumare Diesel Mack Diesel Eng.ne Engine Mechanic Mechanic
Detroit Diesel Engine Mechanic
Heavy Equipment Mechanic
Truck Mechanic
DiaaefGes Mechanic
Mwtidpality Mechanic
Automotive Mechanic
MinI Pragann
Auio.noliva Body RetcildAig and
Rsuniflng Spedalist
Aulcmobie Tline.lJp Spedalisi
Apprendc. Programs
HeayDuiy Equipment Mechanic Apprenlice
Hsavy.Duty Truck McMnic Apprentice
91
LEHMAN 01491
VIDEO PROGRAMS
S
ICS-lntext can provide your company with full color videotapes covering a wide variety of industrial and technical skills areas The impact of "hands-on" training is built right into every ICS-Intext videotape, which makes this media especially effective in action training areas like Welding or Machine Technology. In addition, your trainees receive the important factor of consistent instruction with videotapesthere is no chance of variations that can occur with different instructors.
ICS-lntext offers complete videotape programs as well as indMdual videotapes. Video programs are comprised of a series of videotapes about a particular subject, arranged in a logical learning sequence. Programs are available in various subject areas from the "basics", such as Shop Math and Blueprint
Reading, to specific technical areas including Microprocessor Interfacing and Software Management for Small Computers.
Individual videotapes may be used as optional supplements to many of the ICS-tntext Standard Programs. Refer to the Standard Program section of this Catalog for the optional videotapes suggested for each individual program.
In addition, supplementary videotexts accompany some of the videotapes. These videotexts include glossaries, background information, illustrations and quizzes to ensure optimum training experiences.
AU JCS-Intext videotapes are available in 34" U-Matic, Y2" VHS and " Beta I formats.
I
U a/
a 4
Fr
r
LEHMAN 01492
MEETING SUPPLEMENTS
supervisor's book
of safety meetings
BUREAU OF BUSINESS PRACTICE Waterford, CT 06388
LEHMAN 01495
Copyright 0 1981, Bureau of Business Practice, Inc. All rights reserved. This book may not be reproduced
in part or in whole by any process without written permission from the publisher.
Printed In the United States of America. Revised and reprinted 1983 Filth printing
LEHMAN 01496
TABLE OF CONTENTS
INTRODUCTION Why Are Safety Meetings So Important
MEETING Spotting Hazards Reporting Hazards What Went Wrong? Lifting and Carrying Forklift Safety Dock Plates, Conveyors, and Cranes Ropes, Chains, and Slings Materials Storage Ladder Safety Safety Belts and Life Lines Safety on Scaffo'ding Hand Tools Portable PowerTools Machine Guards Working With Hazardous MaterIals Flammable and Combustible Liquids Working With Solvents Good Housekeeping Practices Protecting the Eyes and Face Protecting the Feet and Legs Protecting the Head Ear Protection Protecting Your Hands Breathing Safely Dress Right for Safety Fire Prevention Electtical Safety
First Aid
Fitness and Health Off-the-Job Safety
PAGE
5
10 13 16 18 21 25 28 30 32 34 36 38 41 43 46 48 51 54 57 60 62 64 66 68 70 73 78 80 84 87
LEHMAN 01497
INTRODUCTION
Although safe work habits are largely a matS ter of individual responsibility, too many supervisois make the mistake of underestimating the importance of their role in communicating safety awareness to their employees. For example, it may be the worker's responsibility to put on safety gloves before handling a caustic cleaning solution. But if the supervisor has not repeated-
ly stressed the hazard involved, or has failed to
convince the employee that handling this chemical entails the tisk of injury to the skin, then the likelihood that the employee will run
that risk is greatly increased. It may be the worker's responsibility to actually put on the gloves
when conditions warrant, but it is the supervisor's responsibility to instill the proper attitude and to motivate workers to take the necessary precautions to ensure the safety and well-being of the department.
Acknowledging this responsibility is half the battle. The other half is taking an active approach to developing your employees' safety
) awareness. Holding regular safety meetings is certainly a step in the tight direction, and you will find the meeting pians outlined in this book
an invaluable source of help in organizing your safety communication efforts in this area. But there are other steps involved in developing safety awareness that will both contribute to the
success of these meetings and ensure that the policies and procedures discussed there are carried out on a day-to-day basis.
The SUPERVISOR'S SAFETY AWARENESS CHECKUST thai follows summarizes the steps you should take in communicating to your employees the importance of a safe attitude on the job. As you go over the points out-
lined on the left of the chart, use the space on the tight (or a spare piece of paper) to jot down specific actions that you might take to implement these suggestions, the names of people you might contact for help or advice, questions you must answer before taking action, and any other notes that pertain to your particular situalion. You will see occasional "prompts" in italics to help you examine your situation more closely.
The notes you take, in conjunction with the steps outlined in the checklist, will tell you exactly what you have to do to communicate safety awareness to your subordinates.
LEHMAN 01498
SUPERVISOR'S SAFElY AWARENESS CHECKLIST
Introduce New Employee5 to Safety Policies and Procedures.
A. Start sfressing the importance of safety to the new employee on his or her first day, on the job. Minimize the possibility that the employee will be ifljured before becoming completely familiar with safety procedures. Discourage the new hire from de veloping poor safety habits through
ignorance or inexperience. B. Find out exactly who is responsible for
safety oiientation in your company. Coordinate your orientation efforts with those of the personnel depart-
ment. Go over specific safety regulations and procedures carefully as soon as
possible after the new worker
arrives on the job. Use a safety orientation check-
list to make sure you don't overlook anything. Encourage the new employee to ask questions.
Use the space below to note employees, equipment or pro edures which require attention.
0 How can we improve the orientation given new hires and transfers into the depart-
ment? Discuss this with
II. Use Safety Training Sesstons to Com-
municate the Importance of Safety. A. Make sure that safety training is on-
going. Schedule department safety meetings on a regular basis.
Hold informal "toolbox" meetings
to discuss safety-related issues. Make safety a regular topic of dis-
cussion when you have informal
0 When was our last safety meeting ani
when should the next be scheduled?
II
LEHMAN 01499
conversations with individuals or small groups of employees. B. Learn to recognize and avoid the following pitfalls in conducting safety training sessions: Intimidating your employees by threatening them with the conS sequences of disobeying safety
rules. Discouraging their participation by doing all the talking yourself.
C. Make sure you follow the three prin-
ciples of a good safety training session:
Focus your sessions on areas in which accident rates have been high or on the increase.
Demonstrate (if possible) how safety practices work.
Encourage employees to participate in demonstrating the coned procedures. D. During the training session itse!f,
remember the following: Confine yourself to a single topic. Demonstrate the coned safety pro-
cedures.
Open the session up for discus-
sion. Use follow-up training to reinforce the safety message.
How can I avoid these pitfalls in the safety training given my employees?
$ What topics should be discussed?
III. Point Out Safety Hazards Whenever You See Them.
A. Every time you spot a safety violation or an unsafe ad, take the following approach: 1. Listen to the employee's explanalion of why he or she ignored safety procedures.
III
Which workers have been observed in unsafe acts or conditions lately?
LEHMAN 01500
Criticize the employee's actions in a
construdive manner, focusing on the hazard rather than on the mdi-
vidual who caused it. Demonstrate the correct safety pro-
cedure. Repeat the warning.
Look for improvements in work methods that might minimize this
hazard in the future. B. Look for opportunities to repeat and
reinforce the safety message; never take it for granted that you're doing everything you can to communicate
safety awareness.
How could handling of the situation have
been improved to reinforce the safety aware-
ness of these wo,*et?
IV. Investigate Accidents Promptly
A. Investigate all accidents immediatelyeven when no injury has occurred.
B. Gather the key facts from the employ-
ee and any witnesses who saw the accident happen. Get answers to the following questions.
Who was injured?
Where did the acddent take place?
What happened (step by step, if
possible)?
Which part of the body was in-
jured? How serious was the injury? What medical treatment was given?
C. Put to use the inforrnalion gathered
during the investigation,
Is additional safety training
needed?
Should we make changes in
methods, equipment, layout, etc.? I). Use the opportunity an accident pre-
sents to communicate the importance
itt
How can our accident and near-miss inuestigallons be improved to provide more usejl information?
Can we make better use of the information these investigations prouide? 1-low?
LEHMAN 01501
of safety at a time when employees' awareness is heightened.
V. Communicate Your Own Attitude Toward Working Safely. A. Learn to recognize the symptoms of
poor safety communications: Do employees claim to be ignorant of safety rules? Do they misunderstand safety pro-
cedures? Do they deliberately disregard safety instructions? Do they fail to take safety insh-uctons seriousty? B. It ignomnce of safety rules is a problem, take the following corrective ation:
Make sure your explanations of
safety rules are clear. Conduct regular follow-up training. Discipline those individuals who persist in ignoring the rules.
C. If misunderstanding of safety rules is a problem, take the following action: Issue instructions in clear, simple language. Ask queslions to make sure your employees understand. Issue frequent reminders about the importance of following safety proS cedures.
D. If employees deliberately disregard
safety insiructions, take the following corrective action:
Reexamine your own attitude toward safety to make sure you're not undermining your own message. Consider the possibility that your
V
What are we doing to overcome poor employee attitudes toward job safety and health in this department?
What more can we do?
LEHMAN 01502
employees are trying to express anger or resentment toward you, and then deal with the cause of
their anger accordingly. E. If employees don't consider safety in-
structions important, take the follow. ing action:
Make sure you're not taking safety for granted. Make safety a routine part of new employee orientation. Emphasize the link between safe work habits and performance ap-
praisal.
Discipline emptoyees who fail to obey safety rules..
LEHMAN 01503
WHY ARE SAFElY MEETINGS SO IMPORTANT?
Why is it so important that supervisors meet regularly with small groups of employees to discuss the various aspects of job safety and health? Because it is only through face-to-face contact that effective communication on the subject can take place. The open, informal atmosphere of a small group meeting encourages the kind of questions and discussion that "personalize" the issue of safety by focusing on its day-to-day applications. What other purposes do regular safety meetings serve?
They encourage safety awareness. Other means of getting the safety message across are often too easily ignored. But when a small group of workers gets together to discuss the hazards they have encountered and the steps they can take to eliminate them, it increases each worker's safety consciousness.
They get employees actively involved. In a sense, safety meetings put employees "on the spot"; that is, they demand feedback. They get employees
thinking about safety and encourage them to come up with ideas and suggestions for preventing accidents and minimizing the hazards with which they are most familiar.
They motivate employees to follow proper safety practices. Small group meetings are the best place to demonstrate the uses of protective equipment, proper lifting techniques, and other specific safety procedures.
They can nip safety hazards in the bud. A department safety meeting is the time to pinpoint minor hazards before they result in real problems. It also presents a good opportunity to discuss hazards that are inherent in the environment and that experienced employees are likely to take for granted.
They introduce workers to new safety rules, equipment, and preventive practices. In addition to introducing new things, a safety meeting is a good time to reinforce the importance of long-standing safety procedures and to remind employees of the reasons behind them.
They provide vital information on accident causes and types. Regular meetings are the best way of keeping employees up-to-date on the hazards in their environ-
5
LEHMAN 01504
ment and what the company is doing about them. They also make it easier for the company to maintain accurate accident statistics, an important tool in tracing the progress of prevention efforts.
Types of Meetings
Departmental or work group safety meetings can take a number of different forms. One example is the "tailboard conference" used by public utility crews before they tackle a job. The crew gathers around its truck to discuss the work, laying out the tools and materials they'll need and deciding who will handle each task. Another example is a departmentwide meeting that is held shortly after an accident has occurred (see Meeting 3). Its purpose is to make other employees aware of the hazard, to discuss why the accident happened, and to head off similar incidents in the future. Some companies use small group meetings to supplement safety campaigns or to reinfoite company policies. Such meetings usually focus on a specific safety problemfor example, fire prevention, proper lifting and carrying techniques, etc.
While safety meetings obviously require some planning and forethought, there is a danger in adhering to a set "formula." Employees quickly become blas about attending meetings that are carbon copies of each other. This is why you, their supervisor, must go one step further and see to it that: (1) their interest is amused and held; (2) They are not overloaded with information and ideas; (3) they are comfortable enoughboth physkalty and emotionallyto prevent restlessness and encourage participation; and (4) they leave the room with an improved attitude and more useful information than they had when they came in.
Perhaps the most successful type of safety meetingand one that lends itself to a small group formatis the weekly instructional meeting designed to provide employees with the pertinent fads about a specific hazard or safety procedure. Such meetings typically last only 5 or 10 minuteslong enough to get the information across but short enough to avoid boredom and restlessness. The meetings outlined in the following chapters can be presented as is or integrated into a longer meeting format. They make use of statistics, visual aids, and other devices to catch and hold employees' attention. But their impact on employees' attitudes and work practices depends on your ability to plan and communicate.
Preparation and Planning
Each chapter in this book presents you with a "script" for a meeting on a particular safety topic. No mailer what topic you choose, there are a few guidelines you should follow in preparing for your meeting:
Choose your topic carefully. A subject that is related to a recent accident or the purchase of new machinery will make a greater impression on employees than a less timely topic.
Gather your facts and figures. Be sure they are complete and accurate. Consider whether they might have more impact in the form of a chart or other visual aid.
Map out your presentation. Decide ahead of time on the best way to present
6
LEHMAN 01505
the subject of the meeting. Try to anticipate your employees' questions and reactions. Outline what you hope to accomplish in terms of changed attitudes, reduced accident rates, etc.
Set a time limit. Decide on a realistic timetable and stick to it. Employees are more apt to pay attention when they know the meeting isn't going to drag on for hours.
Practice your delivery. You don't necessarily have to stand in front of a mirror and rehearse, but at least give some thought to how your employees will interpret your manner of presentation. Try to convey your sincerity and interest through your stance, gestures, and tone of voice.
Devise strategies to get employees involved. Think up questions requiring more than a Yes or No answer. Set aside some time at the end for discussion, and prepare some thought-provoking comments that will keep the discussion go-
ing.
How to Conduct a Meeting
If you've been thorough in your preparation and planning, the meeting will practically run itself. While most supervisors who are not in the habit of conducting weekly safety sessions will approach the task with some initial trepidation, experience usually lays these fears to rest.
Here are the basic steps that shuld be followed in conducting a meeting on almost any safety topic:
Introduce the topic. Tell the group in straightforward terms what the meeting is all about. If you have a punch line or some other good lead-in, use it; otherwise, keep it simple. Don't go overboard frying to be clever.
Present the facts. Be as concise as possible in providing your employees with any necessary background on the subject. Then present your facts and figures in as interesting a manner as possible.
Demonstrate. Acting out or role playing a safety procedure is one way of making sure your message has been received. Using visual aids is another (see section below on "Using Visuals and Statistics"). Anything you can do to demonstrate your pointsand get employees Involved in the demonstrationis going to give your meeting added impact.
Open the meeting up for discussion. Use the discussion petiod to answer questions, clarify misunderstandings, and obtain feedback from employees. An active discussion is usually a good indication that your meeting has been successful.
Summarize the major points. When your time has run out, it's a good idea to recap what has been discussed and decided. If the group has agreed on steps to correct a hazard or improve an unsafe condition, this is the time to remind employees about what they have agreed to do.
7
LEHMAN 01506
Using Visuals and Statistics
The danger inherent in routine weekly meetings has already been mentioned. If you want to prevent a "ho-hum" attitude among employees, you're going to have to put forth a continual effort to keep your safety meetings lively and interesting. Audio-visual aids and carefully chosen statistics are two excellent means of reinforcing your points and at the same time maintaining a high level of interest among your listeners.
Statistics, for example, can be compiled from department records of accidents and injuries. In addition to providing the means for an objective evaluation of your department's overall progress in meeting company safety goals, statistics are also useful in pinpointing problem areas For example, if 10 percent of the accidents that occurred throughout the department last year involved eye injuries, this is a good indication that your employees need more training in eye safety equipment and procedures.
Statistics can also be an effective motivational tool. Suppose you're trying to impress upon your employees the importance of weaiing safety shoes. They may not come right out and say it, but most of them are probably thinking that the odds of dropping a heavy tool or piece of equipment on their feet are one in a million. They're bound to change their attitude, however, if you point out that X number of employees ended up on crutches last year because they didn't wear the proper footgear. it may sound like a negative approach to the subject of safety, but statistics have a way of driving the message home.
The same can be said of visual and audio-visual aids. Encompassing everything from homemade flip charts to slick, professionally made films, visual aids can be used toinform, persuade, motivate, and entertain; they can also be used to solve problems. But don't let your visual aids run your meeting. Visual aids are only effective when used to back up what you have to say.
How to Use This Book
Each of the meeting outlines that follow presents a suggested topic for a weekly safety talk lasting five to ten minutesperhaps longer if a good discussion gets started. But your presentation should last no longer than that, and the meeting as a whole should be kept within a reasonable time limit. Select a time and a place conducive to attentive listening. Asking eight employees to crowd into a small of-
fice where most of them can't even st down, for example, or scheduling the meeting for late Friday afternoon is guaranteed to undermine the best laid plans.
At the beginning of each meeting outline you will find a brief summary of what the meeting should accomplish ("Meeting Objective"), what materials you should bring with you, and how often meetings on this particular subject should be held: When visual aids or other supplementary materials are appropriate to the subject, they are either included or it is noted where they might be obtained. The meeting plan itself is presented in outline form so that you can easily follow it item for item or else adapt it to your company's needs. You will be more successful in getting your message across if you can inject a certain amount of spontaneity into your
presentationusing anecdotes to illustrate your points, or drawing on ex-
periences that your employees have shared. But the outline has been carefully organized to cover all the most significant points in the order in which they should be presented to employees.
8
LEHMAN 01507
When you have selected the topic for your weekly meeting, review the outline in advance to familiarize yourself with information and to see what supplementary material might be used to reinforce or illustrate it. If you can think of any appropriate anecdotes or examples of accidents that have occurred in your company, make a note on the outline wherever they might logically fit in. Keep the outline in front of you during the meeting and refer to it frequently so you don't get off on a tangent. If a point is raised in discussion that you would like to include in your next meeting on the subject, make a note U the margin.
If you plan to use visual aids with which you are not familiar, preview them first. Check out any equipment you will needslide or overhead projectors, movie projectors, etc. If you're going to demonstrate a certain safety procedure, rehearse it briefly so that you don't waste time during the meeting frying to get it right. In short, do everything possible to make sure that the meeting runs smoothly. Employees will be easily distracted by disorganization, rambling discussion, or a malfunctioning movie projector. And the information you're trying to convey is too important to risk losing through mismanagement.
9
LEHMAN 01508
MEETING 1: Spotting Hazards
Meeting Objectiue: To encourage your employees to spot hazards in their immediate work area before they result in accidents or injuries.
Materials: Work up and mimeograph a list of common hazards in your department, as well as a sheet on accident statistics for your area; if possible, photographs of hazards spoiled during the past week/month, etc.; if you have an inspection checklist, mimeograph itso employees can see what you look forthis will help them see what to look for themselves. (A broad inspection checiclist is provided on page 12. Feel free to modify it to fit your department's needs.)
Frequency: At least twice a year; quarterly if accident rate is high or change in equipment, procedures, etc., have created new haards.
1. How can you spot a hazard? Look around you and ask yourself, "How could an accident occur here?"
Cite easy-to-spot hazards. (Give relevant examples from your department: frayed electrical cords, spills, unguarded machinery, etc.)
Discuss hidden hazards. (Give examples: How much noise is too much noise? How do you know if fumes in the air are toxic? etc.)
Most hazards fall into one of two categories: unsafe acts or unsafe conditions.
1. Statistics reveal that for every on-the-jab accident caused by unsafe conditions, roughly four can be attributed to unsafe acts. Therefore, concentrate your efforts on recognizing unsafe acts. List most common unsafe acts (Give relevant examples of each from your department.) Operating without authority Failure to secure, e.g., ladders, materials, etc. Failure to signal or warn Operating at unsafe speed Bypassing safety devices
10
LEHMAN 01509
Using unsafe equipment Unsafe loading of materials Unsafe placing of mateiials Taking unsafe position or posture when handling materials Working on dangerous or moving equipment Horseplay Failure to lock out or tag out unsafe machinery
2. But don't overlook unsafe conditions; keep in mind that unsafe conditions are often the result of unsafe acts. a. List most common conditions leading to accidents and injuries. (Give examples of each.) Lack of guards Inadequate guards Defects in equipment or materials Hazardous arrangement of machines, tools, supplies,
etc.
Improper illumination Unsafe ventilation
D. Daily self-inspections are the best way to spot hazards in your area. (Pass out copies of your inspection checklist.)
Objective: to locate as many safety and health hazards as posstble before they have a chance to cause an accident.
Know what you're looking for. Familiarize yourself with OSHA standards and regulations that apply to your job. (Note: It's a good idea to work with the company safety director in drawing up a list summarizing these regs. Then you can pass it out to employees during the meeting.) Familiarize yourself with existing safety checklists. (Pass out copies of checklist for your department.) Draw up your own inspection checklist; set up an inspection schedule for yourself (what to check daily, weekly, etc.).
E. Discuss other ways of identifying hazards.
Photo-inspections (if you have an instant-developing camera, use it to record hazards before and after they have been corrected. Bring the pictures to the next meeting and ask employees to identify "What is wrong with this picture?")
Past experience (Hand out sheets on most common hazards and accident statisfics for your department. Discuss how analysis of accidents and injuries that have occurred in the past can be used to head off similar incidents in the future. Give examples.)
11
LEHMAN 01510
INSPECTION CHECKUST
The following cheridlit coven all the areas neroccary for a successfu' safety Inspection. A few of the items EsEed may not apply directly to your department, and afew others are items you may check only once a year. Feel free to modify it o fit your departments needs.
HOUSEKEEPING I Is the wofic area dean and brderiy? I Are floors free from protruding nails, splinters, holes and loose boards? I Are aLsies and passagowys kept clear of obsfructions? I Are permanent aisles and passageways clearly marked? Are covers or guardrails in place around open pils, tanks and ditches?
FtOOR AND WALL OPENINGS
Are ladderways and door openings guarded by a railing? I ) IDo skylights have screens or fixed railings which wo&ild prevent someone from Jabing through?
I Do temporary floor openings have standard raiiings or someone constantly on guard? I Are wail openings with a drop of more than 4 feet guarded by a standard railing? I ) Are open-sided floors platforms, and runways having a drop of more than 4 feet guarded by a standard railing and
toeboard? Do all stairways with 4 or more risers have a handrail? I Are stairways sfrong enough? too steep? adequately illuminated? slip resistant?
MEANS OF EXIT I Are there enough exits to allow prompt escape?
1 I Do employees have easy access to eMs? I I Are exits unlocked to allow egress?
Are exfts clearly marked? (1 Are exits and exit routes equipped wtth emergency lighting?
PRSONAL PROTECTIVE EQUIPMENT
I Is required equipment provided, maintained and used? I Does equipment meet requirements? Is it reliable?
EMPWYEL FACILITIES
I J Are facilities kept clean and sanitaly? Are toilets kept clean and in good repair?
I I Are cafeteria facilities provided where toxic chemicals are used' Do employees use them?
MEDICAL AND FIRST AID I s there a hospital, clinic or infirmary nearby?
Are there employees trained as first-aid practitioners on oath shift worked? Are physician-approved first-aid supplies available? I Axe Urst-ald supplies replenished as they are used?
FIRE PROTECTION I Are fire extinguishers chosen for the type of fire most likejy in that area? I Are there enough extinguishers present to do the job?
Are extinguisher locations conspicuously marked? I Are extinguishers properly mounted and easily acssibIe? I Are all extinguishers fully charged and operable? I Are special puipose extinguishers dearly marked?
MATERIALS HAN DUNG AND STORAGE Is adequate clearance allowed in aisles where mateilals must be moved?
I Are tiered materials stacked, inteiblocked, locked and limited in height to maintain stability? I Are storage areas kept free of tripping, fire, explosion and pest hazards?
Is prop drainage provided? Me signs warning of clearance limits posted? I Are powered jodushial tnidc operators adeqiately trained?
MACHINE GUARDING I Are poli*oI-operatlon guards in place and woficing on no operating ekuipment? I Are all belt5 and puUeys less than 7 feet from the flaor (and within reach of wodcers) guarded? Are spinning parts guarded?
ELECTRICAL I Are all machines properly grounded? Are portable hand tools grounded or double insulated? Are junction boxes closed? Are extension cords out of the aisles where they may be abused by heavy traffic? I Are extension cords being used as permanent wiring? It's a dangerous thing to do.
12
LEHMAN 01511
MEETING 2: Reporting Hazards
Meeting Objective: To acquaint employees with hazard reporting procedures and safety suggestion program; to stress their responsibilities to report hazards and suggest changes.
Materials: Hazard report forms and safety suggestion forms (can be mimeographed from examples provided on pages 14 and 15).
Frequency: Twice a year or quarterly; should always follow Meeting 1.
1. Reporting procedures (what to do when you spot a health or safety hazard.)
If the hazard is easy to correct, do so immediately.
Whether or not you have been able to correct the hazard, fill out a "hazard spot card" or appropriate report form and hand it to your supervisor (pass out copies of appropriate report form).
1. Note the following informalion about the unsafe act or unsafe condillon. Where the hazard was spotted Date and time Nature of hazard
Your name and names of any other employees involved (Stress that these reports are not to be used to pin the blame on anyone.) Action taken or recommended to control/eliminate the
hazard.
II. Safety Suggestion Program as a means of eliminating unsafe conditions (Hand out safety suggestion forms.)
How suggestion program works (location of suggestion boxes, monetary or other rewards, etc.)
When to submit a suggestion to safety committee rather than filling out
:13
LEHMAN 01512
hazard report form or taking corrective action on your own
When the suggested action to eliminate the hazard is beyond your control or authority (e.g., changing work method or procedures)
When the danger is not imminent
When the suggestion involves an innovation (e.g. designing a new machine guard or inventing a safety device)
C. Example of a hazardous procedure or condition that was eliminated through employee's suggestion
111. Discussion/question-and-answer period (Ask employees to recall hazards they have spotted recently and then review the steps they should take.)
Employee name
Department 5upervisor Department head
HAZARD IDENTIFICATION FORM
flat.
DESCRIBE HAZARD:
Location Time spotted Describe hazard thoroughly
Immediate action taken
5upervisor's comrncnt5
5upervLsoc's signature Departmcnt head's signature
Date flntp
14
F
LEHMAN 01513
SAFETY SIJGGESTEON FORM
Employee name Department Supervisor Department head
SUGGESTION (descatbe Fully, include department Involved)
flatp
Supervisor's comments
Department head's comments
Supervisor's signature Department head's signature
flata
flat.
15 LEHMAN 01514
*
MEETING 3: What Went Wrong?
Meeting Objective: To determine the cause and the circumstances surrounding an accident that has just occurred; to decide what action should be taken to avoid a similar accident in the future. Materials: Blackboard and chalk; supervisor's accident investigation or report forms so employees can see what information is important. (051-IA Form 101, reproduced on page 17, will give them a good idea.) Frequency: Unscheduld meetin g; called whenever an accident has taken place.
I. What happened (Stress to employees that the purpose of the meeting is to discover the facts surrounding the accident, not to find fault or place the blame on any individual.) A. Employee's account (if not injured or if injuries do not require immediate medical attention) B. Witnesses' account (if any other employees saw the accident take place)
[Participants in or witnesses to the accident should be allowed to speak freely, without interruption. If there is a disagreement that can't be resolved, make a note of it for further investigation.] II. The key facts (Use the blackboard to jot them down.)
Nature of injury Part of body injured 'or affected by injury Source of injuryobject, substance, or bodily motion that produced injury Type of accident or manner in which person was injured Hazardous condition or circumstances Agency of accidentobject, substance, or part of the premises in which hazardous condition existed (Be specific.) C. Unsafe act that caused or permitted the accident to occur III. Why are these facts important? (Use the accident as an example for each of the following, if applicable.) They help us identify the source of the accident so that corrective action can be taken. They make it easier for us to compile statistics that reveal patterns of accident occurrence within the department.
16
LEHMAN 01515
They indicate the need for changes in methods, procedures, equipment, layout, etc.
They reveal the need for additional safety training.
They help us evaluate the progress of our accident prevention program.
They pinpoint the information needed to fill out the accident investigalion/report form.
IV. What can be done to ensure that an accident like this doesn't happen again?
Open discussion (Let employees suggest solutions, preventive
measures, etc.)
-
Summary (Try to reach a consensus on what concrete steps can be
taken to eliminate the hazard that caused the accident or correct the
behavior that resulted in injury; write these steps down on the blackboard and leave the board standing for a few days where
employees will be reminded of what is to be done.)
OSHA No. 101 CascorFueNo.
Fom, approved OMBN0.44R1453
SUPPLEMENTARY nconn OF OccUPATIONAL INJURIES AND ILLNESSES
EMPLOYUI
I Name
2 MSladdmss
No, and slxat) Locatn. [different (mm mail address
iCty ottawa!
(State)
INJURED OR EU. EMPLOYEE
Name (Fu nams)
4I4dIo nrn,I
(Last namol
Social Security No
I-lomeaddress
Ar
Occup it
'Io. and strt)
(CIty ot town)
7 Sex Male.,.________ remse_________ Chak ont)
(StM)
Enitv regular job two, not the spcdfic acvky he was pcdonnn al ifinc of injury.)
DepaTtm.nt
(Enter nmc ol depaitneni or diviflort in which the injured person Is 'eguTarI employed, even though h.
may have bun teinpaady wccldng I, another depaitmnt al the time of Injury.) Tilt ACCIDENT OR EXPOSURE TO OCCUPAIIONAL ilLNESS
Place ol accldeni or exposure
INo. and Street)
CJI%I Or town)
(Slaw)
II accldqnt or exposure occurred on cniploye?s premkes. give address ol plan' qr ,taWjshqyient in whith it occur-
red. Do nol Indicate dopartnent or division within the plant or citpblishznent. If ccldent occurred outside eriWtoyn's lwmbes at an IdEnithable tddreM, give that oddrs. If it occurred on a public highu,y or any other
place whth carnot be tdtnliied by nionber and grect. pleas. ptovide ptace relacncts locating the place of injuty
as accur$e9 as possible. II. Was place of accideni or exposure on .mploycfs prejs 12. AThat was ths ,n,pby don9 wh n Inur d'
(Yes or No)
Be ,pccljk IIh w5 usinglools or equipment or handling natenol.
name then, and ieu tohal he was doing with thorn.)
How did thcaccldent Occur? (De5at. fuy thc events which rcsultcd in lw bjury or occupaonsl gk,us. IoU
what hoipened ond how it hAppened. Name any objects or subsiances involved and Icli how hey were involved.
Give ftall deaJS on all taaon wt.kb d oc conibuted to the accident. Us saParMe shee, for additional space.) OCCUPATIONAL INJURY OR OCCUPATIONAL ILLNESS
OcscTtc he Injuryar lInc,d ii detal aM indicate thc paitofbody aftocled (e.g.: ampuI3on of right Index
luger at sgcond lolnI; fraqure of dbs; I.ad poisoning; dennaUs of oft hand, etc.) Narn th, object or substance which 'Iredly frijurd the employee. (For aample, the machine or thing he ,lud agaM or which snuck hbn the vapoTorpol,ou he inhaled a swatIowtd: the chemIcal or radiotn wh!ch trtitated his sith; or ii cns d styths, hernia1, dc.. the thing hc waS thing. puthn9, Ct.)
Date of(njunj or inftlaIdagnosis ol occupationalulness
Did employee die?
(Yo Qc No)
OTHER
IS. Nanie and addrnsol phy,kian
19. If howitaRzed. name and address of hospaI
D&e olnpon_............,......Pratdby OI6cW poori
Date
17
LEHMAN 01516
MEETING 4: Lifting and Carrying
Meeting Objectiue: To reduce back injuries by teaching employees the proper lifting and carrying techniques.
Materials: Slides, posters, charts, or other visual aids demonstrating how to lift and carry heavy loads; statistics on back injuries for your department; a heavy box or load for demonstration purposes.
Frequency: Quarterly; more often if back injuries are on the rise or if you observe employees lifting improperly.
I. Statistics on injuries resulting from improper lifting and carrying (If you have compiled statistics for your own department or work area, use them to draw employees' attention to the seriousness of the problem.)
Manual handling of materials accounts for approximately 25 percent of all occupational injuries.
In some industries, 90 percent of those employees suffering from back
pain atthbute it to work-related accidentsas opposed to only 30 to 50 percent in the general population.
Low back pain is second only to head colds as the leading cause of absenteeism. Right now, 7 million employees are being treated for chronic back problems and new cases occur at the rate of about 2 million a year.
II. Types of injuries and ways of avoiding them
A. What kinds of injuries might result from improper lifting and carrying?
(Give examples.)
-
Injuries to the hands and fingerscuts, splinters, pinched fingers,
etc.
Injuries to the feet, toes, and legslosing balance or dropping a heavy object
Injuries to the eyes, head, and trunkopening a wirebound box or
18
I
LEHMAN 01517
bale, handling cable or metal strapping, etc. 4. Hernias and back injuriesmost common of all
B. Most of the strains, sprains, fractures and bruises that result from handling materials on the job are caused by unsafe practices. Improper lifting CarryIng too heavy a load Incorrect gripping Failing to observe proper foot or hand clearances Failing to use or wear proper equipment
C. Note some ways to avoid these injuries. 1. Eliminate the need to lift materials manually by using mechanical lifting devices whenever possible. 2. Select employees who are physically qualified for the jobpreemployment physical exams are used to determine how much an employee can safely lift. 3. Train employees to lift properly.
HI. f-low to lift and carry safety (Set up charts, posters, or slides showing proper techniques; arrange for employee demonstration.) A. Before you lift anything, follow this procedure. Inspect materials for slivers, jagged edges, burrs, rough or slippery surfaces, protruding nails, etc. Make sure your hands are free of oil and grease Wipe off any wet, greasy, slippery or dirty objects before trying to handle them. Get a firm grip on the object. Keep your fingers away from pinch ,points.
Wear the appropriate protective clothing (safety shoes, hand leathers or gloves, etc.). B. Assume the correct posture for lifting. (Demonstrate or illustrate.) Keep your feet partedone alongside, one behind the object. Keep your back straight, but not necessarily vertical. Tuck your chin in. Grip the object with the whole hand. Tuck your elbows and arms in. Keep your body weight directly over your feet.
C. Follow these steps for lifting, carrying, and setting the load down.
(Demonstrate or illustrate.) SizE up the load, estimating weight, size and shape. If the load is too much to handle, get help. Stand close to the object, keeping your feet 8-12 inches apart for
19
LEHMAN 01518
good balance. Bend the knees to a comfortable position and get a good handhold. Using both leg and back muscles, lift the load straight up. Move smoothly and easily, pushing with the legs and keeping the load close to your body.
Lift the object to carrying position. Avoid twisting and turning about until the lift is completed.
To turn the body, change foot posilions and check to see that your path of travel is clear before moving. To set the load down, bend the knees using leg and back muscles. When load is securely positioned, release it.
D. Discuss the handling of specific shapes. (Demonstrate special techniques for any of the following that apply to the work performed by your employees.) Boxes or cartons Bags or sacks Barrels and drums Long objects (ladders, lumber, pipe, etc.) FLat material (glass, sheet metal, plywood, etc.) Others
E. Discuss team lifting and carrying. (Demonstrate if applicable.) Load should be distributed equally. Coordinate your movements with those of the other person so you both start and finish the lift action at the same time and turn together.
IV. Accessories for lifting and carrying (Discuss the location and proper use of the following, if applicable.) Hooks and handles Crowbars Rollers and cradles Jacks Handtrucks, dollies, wheelbarrows Shovels Others
V. Importance of physical fitness (11 your company has a physical fitness program that includes special exercises to strengthen leg and back muscles for lifting, this is the time to review the need for these exercises and to remind employees of the purpose they serve.]
VI. Discussion/question-and-answer session (Summary of major points; good idea to call on a couple of employees to demonstrate techniques reviewed during meeting.)
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LEHMAN 01519
MEETING 5: Forklift Safety
Meeting Objective: To instruct employees in the proper techniques for operating and maintaining power lift trucks.
Materials: Slides or photographs illustrating safe procedures; forklift operator's and maintenance checklist (see pages 23 and 24); list of hazards that you've compiled from misuses spoiled in your department.
Frequency: Twice a year.
I. While the use of a forklift or other types of materials handling equipment reduces the possibility of injuries resulting from lifting and carrying, it creates other safety hazards; accidents involving operators and pedestrians, piling of materials, etc.
A. One third to one half of all industrial truck accidents involve injuries to pedestrians. Therefore, training in safe procedures should extend not only to operators but to other personnel so that they will be more aware of the hazards they face.
B. Cite the most common situations resulting in accidents. Failure to chock wheels of a trailer that is being unloaded by a fork-
lift
Failure to use a forklift with the correct lift capacity Overloading Failure to look while driving in reverse High tiering Excessive forward or reverse tilt Operating at excessive speeds Accepting hitchhikers Driving a forklift as you would a car Abandoning a "five" forklift
C. Cite recurrent misuses that you've spotted. (Pass out list of misuses that you've compiled and discuss with employees.)
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LEHMAN 01520
II. Safety rules and regulations involving forklifts (Show slides or photos demonstrating safety procedures; expand the list below to meet your company's requirements. Pass out operator's checklist.)
A. Be aware of the fact that operating a forklift is not like driving a car. Discuss how a forklift s operated. Steered by the rear wheels Steers more easily when loaded Often driven in reverse Often steered with one hand, the other being used to operate the
controls
B. Operate forklifts within appropriate speed limits. (Be specific.) Start and stop gradually to prevent load from shifting. Turn at a safe speed, smoothly and 9raduaZly.
C. Learn to judge correct aisle width for the truck size and load.
D. Watch out for overhead structures (sprinkler systems, electrical conduits, etc.).
E. Park the forkliftwith forks on the ground, brakes set, and engine off before you walk away from it. Never park forklift in an aisle or doorway, or obstruct materials or equipment that someone may need access to: an unauthorized worker may be tempted to move it.
F, Use the mirrors that are mounted at corners and in blind spots to see pedestrians and oncoming vehicles.
C. If the load obstructs your view, operate the truck in reverse, but never back up without looking.
H. Sound horn when approaching pedestiians.
1. Never take on passengers.
J. Do not raise or lower loads en route.
K. Be familiar with and observe the maximum load limit for your truck. Refuse unstable or excessive loads. Make sure irregular shaped materials are secured.
L. Go slowly when ascending or descending a grade. If grade exceeds 10 percent, drive with load upgrade. If truck is unloaded, drive with forks downgrade. Tilt load back on all grades. Use low gear when descending a grade.
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LEHMAN 01521
M. Never use a forklift as an elevator unless a safety pallet, with handrails and toeboards, is securely seated on the forks.
Ill. Inspection and maintenance responsibilities
Even when mechanical malfunction results in an accident, the operator is at fault.
Every forklift operator should check out a machine before using It. (Pass out maintenance checklist; discuss each item biiefly if necessary.)
Engine oil level Radiator water level Fuel level Obvious damage or leaks Condition of tires Head and tail lights Warning light Hour meter Other gauges and instruments Horns Steering Service brakes Parking brake Hydraulic controls
FORKLIFT MAINTENANCE CHECKLIST
Before operating your forklift, check the following items. Return the checklist to your supervisor.
I engine oil level radiator water level
I fuel level I check for damage or leaks I tire condition I head and tail lights
warning light
1 hour meter other gauges and instruments
(]horns
I steering I service brakes
parking brake hydraulic controls
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LEHMAN 01622
FORKLIFT SAFETY CHECKLIST
Only trained drivers will be allowed to operate forklift trucks. Untrained operators
are a danger to themselves and others. The following are not merely guidelines.
They are minimum standards of safety in the operalion of forklifts. Each operator
should study them, know them, and follow them.
Check equipment to see that It Is In safe operating condition. If In doubt,
contact
, and do not operate until approval is given.
Do not speed, and do not stop suddenly.
Slow down at intersections and sound horn.
Be on the alert for pedestrians. Slow down and sound the horn to clear the
aisle.
Face the load squarely, and enter pallets with forks level and under the load
as far as possible.
Do not attempt to exceed the capacity of your forklift by carrying loads
which are too heavy or unbalanced.
Operators should face their destination. If unable to see over the load, the
truck should be driven backwards.
When unloaded, the truck's forks should be to the floor and all the way in.
When loaded, the truck's forks should be high enough to clear the floor and
not be overextended.
When traveling, watch for low entrances and overhead obstructions.
Use safety cages and belts to give solid and secure footing when order-
picking.
Never leave a forklift unattended.
When parked, forks should be flat to the floor, shift levers in neutral, and the
brake set.
Never allow people to ride the forks.
Avoid oily floors. If you spot an oil spill, notify Maintenance immediately.
Learn the dimensions of storage racks. Place loads on racks squarely,
securely, and with no overhang.
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LEHMAN 01523
MEETING 6: Dock Plates, Conveyors, and Cranes
Meeting Objective: To review the safety procedures for the use of dock plates, conveyors, and cranes; to create an awareness of the hazards involved not only among operators but among other personnel.
Materials: Drawings, photographs, or slides showing safe and/or unsafe prac-
tices.
Frequency: Once or twice a year.
I. Selection standards for operators
A. Operators of industrial trucks, cranes, and conveyors must possess certain physical qualities as well as the proper training and authority to handle their equipment safely. (Ask employees why each of the following physical qualifications is important.) Good vision Good hearing Fast reactions Coordination Strong, healthy heart and absence of any illness that might cause fainting
B. Discuss the importance of preselection physical exam.
C. In short, the severity of the hazards involved in the use of loading and unloading equipment varrants the sirictest possible selection and training standards.
II. Dock plates (bridge plates)
A Basic safety procedures Dock plates should be fastened down to prevent them from "walking" or sliding when in use. Plates should be large and strong enough to hold the heaviest load, including the equipment. Use a safety factor of 5 or 6.
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LEHMAN 01524
3. Edges should be turned up, or angle iron can be welded to the edges, in order to keep trucks from running over the edge.
4. Plates should be kept in good condition, with no curled corners or bends. They should be kept clean and dryclear of snow and ice, and free of oil or grease.
5. To use a plate, employees should slide it into place, not drop it. It must be kept under control and not allowed to bounce. Large plates should be set in place by mechanical equipment. If mechanical equipment is not available, sufficient people should be assigned tothe job and handholds or other means of safe handling provided.
6. The wheels of trucks or trailers backed up to the dock should be blocked or chocked to prevent movement.
7. When not in use, dock plafes should be placed safely to avoid tripping hazards. They should not be stored on edge.
8. Other company safety rules should be discussed.
III. Conveyors (belt, slat, apron, chain screw, bucket, pneumatic, aerial, portable, gravity, live roll, and vertical types)
A. Basic safety procedures 1. Never let anyone ride on conveyors. 2. Pinch points (gears, chain drives, and revolving shafts) should be guarded and the guards Jeft in place. 3. Power should be shut off and switch locked out during seivicing. 4. Gravity conveyors should be equipped with earning devices or protective devices to prevent people's hands from being caught. 5. Pneumatic conveyors must be shut off and Jocked before inspections or repairs are made, in order to keep material from being blown into worker's face. Inspector should wear goggles and, if necessary, respiratory equipment. 6. Screw conveyors should be completely enclosed whenever possible. Any exposed sections should be covered with a metal grate or a solid metal plate. 7. The entire conveyor mechanism should be inspected periodically, and any part showing signs of excessive wear should be replaced immediately. Schedule for inspections Points to inspect: bTakes, backstops, antirunaway devices, overload releases, etc. 8. All machine parts should be Iubiicated according to manufacturer's instructions.
B. Operating precautions (Refer to company safety manual.)
C. Maintenance and inspection procedures
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LEHMAN 01525
IV. Cranes
A. Basic safety procedures 1. Standard signals should be thoroughly understood by both operator and signalman. 2. People working with or near a crane should keep out from under the load, should be alert at all times, and should watch warning
signals closely. 3. No crane should be loaded beyond its rated load capacity and the
weight of all auxiliary handling devices (hoist blocks, hooks, slings) must be considered part of the load rating. Legible rating charts should be fixed to the crane cab where operator can refer to them easily. 4. Hoist chain or rope must be free from kinks or twists and must not be wrapped around the load; loads must be attached to the load block hook by means of a sling or other approved device.
Load must be secured and properly balanced in the sling or lifting device. Before starting to hoist, make sure multiple part lines are not twisted around each other. 5. Hooks should be brought over load slowly to prevent swinging. During hoisting operation, there should be no sudden acceleration or deceleration of the moving load. 6. Cranes must not be used for side pulls, unless specifically authorized by a responsible person. 7. Never hoist, lower, or travel while an employee is on the load or hook, and never carry loads over people. 8. Test brakes each time a toad approaching the rated load capacity is handled. 9. Operator must not leave his or herposition at the controls while load is suspended.
B. Maintenance and inspection procedures
V. Discussion/summary of major points
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LEHMAN 01526
4
MEETING 7: Ropes, Chains, and Slings
Meeting Objective: To familiarize employees with the properties, uses, and care of ropes, chains, and slings.
Materials: Samples of worn and damaged ropes, wire ropes, and chains.
Frequency: Once or twice a year.
I. Safety precautions for the use of ropes
A. Different types of rope; importance of understanding the properties of each
1. Fiber ropesmanila, sisal, hemp, nylon (Summarize uses in your department.) a. Safe working toads b. Breaking strengths c. Maintenance procedures Cleaning
Drying Proper storage
d. Avoiding unnecessary wear and tear e. Splicing techniques f. Inspection schedule and procedures
2. Rope slings (piimarily manila) a. Basic precautions Make sure sling is in good condition and of sufficient strength. Reduce load by one half after six months, even if sling shows no signs of wear. If sling shows evidence of cuts, excessive wear, or other damage, destroy it.
3. Wire rope a. Reasons used instead of fiber It has greater sfrength for same diameter and weight. Its strength is constant when wet or dry.
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LEHMAN 01527
It has constant length under varying weather conditions. It has greater durability. b. Causes of detehoration (Show samples.) Wear (particularly on outside wires) Corrosion (interior wires) Kinks (from improper installation, hoisting with slack in rope, etc.) Fatigue (due to excessive bending stresses, whipping, vibration, pounding, etc.) Drying out (heat and operating pressures) Overloading Overwinding Mechanical abuse (pinching, cutting, or dragging) c. How to improve safety and efficiency Using sheaves and drums of suitable size and design Proper lubrication Proper maintenance of rope and hoisting equipment d. Inspection and replacement schedule and procedures II. Safety precautions for chains and chain slings
A. Types of chain and uses of each Alloy steel chain Wrought iron chain (largely replaced by alloy chain) Heat-treated carbon steel chain (for chain slings) Special-purpose alloy chains (resistance to corrosive substances) Proof coil chain (miscellaneous uses; neuer used for slings)
B. Load limits and break test limits for types of chain in use in your depart nient 1. Causes of failure (Show samples.) Embrittlement caused by cold working of metal surface Failure of weld Repeated severe bending or deformation of links Metal fatigue Brittleness caused by defects in the metal Tensile failurefull elongation of the links
C. Hooks and attachments D. Inspection procedures (Look for the following.)
Bent links Cracks in weld area, shoulders, or other sections Transverse nicks and gouges Corrosion pits Elongation E- Safe practices (Refer to company safety rules.)
Ill. Discussion/summary of major points
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LEHMAN 01528
MEETING 8: Materials Storage
Meeting Objective: To review the proper methods of stacking and storing the materials used by employees; to alert them to the hazards posed by unsafe storage practices.
Materials: Drawings, photographs, or slides illustrating safe and unsafe storage methods..
Frequency: Quarterly.
I. Materials storage may not seem like a particularly hazardous area, but it can pose unexpected dangers that result In serious injuries. (If you can think of an example from your experience to illustrate each of the following, use it.) Toppling over of heavy materials that have been improperly stacked Collisions between improperly stored materials and forklifts or pedestrians Breakage of containers with hazardous or toxic substances Obstruction of fire-fighting equipment, first-aid equipment, fuse boxes, etc., that are needed in an emergency Fire hazards posed by improper storage of flammable and combustible materials
II. General safety precautions (Use illustrations.) A. Follow the storage plan for your area.
Planned storage minimizes the handling necessary to bring
materials into production and move them out for shipping. A good storage plan avoids obscuring emergency equipment, sprinkler systems, lights, etc.
B. Observe proper clearances. At least 18 inches clearance below sprinkler heads should be allowed to reduce interference with water distribution (36 inches if material being stored is flammable). Aisles carrying one-way traffic should not be less than three feet wider than the widest vehicle is when loaded. Keep materials out of aisles and out of loading and unloading areas.
30
LEHMAN 01529
C. Use racks, paltets, or skids whenever possible. Material stored in this way can be moved easily and quickly with less material damage and fewer injuries. When possible, material piled on skids or pallets should be cross-tied.
D. Know the maximum height limits for piling or stacking materials and observe maximum height lines.
E. Consider the shape of the container.
1. Cartons Sheets of heavy wrapping paper placed between layers of car-
tons will help prevent shifting. Cross-tying will prevent shifting and sagging and permit higher stacking. Remember that increased humidity may cause corrugated paper cartons to slump.
2. Bags Bagged materials should be cross-tied with the mouths of the bags toward the inside of the pile.
Piles over five feet high should be stepped back one row. Step back an additional row for each additional three feet of height. Sacks should be removed from the top of the pile, not halfway up or from a corner.
3. Bar stock and pipes Don't let material protrude into aisles. Larger diameter bars and pipes should be plied in layers separated by strips of wood or iron bars. When making a pyramid pile, set the pieces down rather than drop them, and never use hands or feet to stop rolling or
sliding materials.
4. Sheet metal
-
HandLe with hand leathers or Iather gloves, or gloves with
metal inserts.
Large amounts should be handled in bundles by power equip-
ment.
5. Barrels or kegs If stored on their sides, barrels should be pyramided with the
bottom rows securely blocked. If piled on end, the layers should be separated by planks.
6. Other containers requiring special storage methods
F. Consider the contents. (Discuss special storage considerations for any of the following materials that apply to your area.) Hazardous liquids (acids, etc.) Gas cylinders Combustible solids Others
111. Discussion/summary of major points
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LEHMAN 01530
MEETING 9; Ladder Safety
Meeting Objective: To review the safety standards and recommended safety precautions relating to the use of ladders; to cut down on the number of accidents resulting from falls and improper use.
Materials: Diagrams, photographs, or slides illustrating various safe and unsafe practices.
Frequency: Two or three times a year, depending on the extent to which ladders are used in your work area.
I. Ladder safety standards (Briefly review safety standards and company rules concerning ladders.)
Construction Coating (wood ladders) Nonslip bases and safety tops Markings Storage Inspection (Pass out ladder inspection checklist.)
II. Safe practices (illustrate with diagrams or photographs.)
A. Placement Use the four-to-one ratio; that is, place the ladder so its feet are one foot away from what it leans against for every four feet in height to the point where the ladder rests. Example: If the top of a 16-foot ladder leans against a wall, its feet should be placed four feet from the wall. Never use a ladder in a horizontal position as a runway or scaffold. Never place a ladder in front of a door that opens toward it unless the door is locked, blocked, or guarded by someone. Place a portable ladder so that both side rails have secure looting. Provide solid footing on soft ground to prevent the Ladder from sinking.
32
LEHMAN 01531
Place the ladder's feet on a substantial and level base, not on movable objects.
Never lean a ladder against unsafe backing, such as loose boxes or barrels. When you use a ladder for access to high places, securely lash or otherwise fasten the ladder to prevent its slipping. Extend the ladder's side rails at least three feet above the top landing.
B. Ascending or descending a ladder I-told on with both hands when going up or down. If material must be handled, raise or lower it with a rope. Atways face the ladder when ascending or descending. Never slide down a ladder. Be sure that your shoes are not greasy, muddy, or slippery before you climb. Do not climb higher than the third rung from the top on straight or extension ladders, or tile second tread from the top of stepladders.
C. EIectrica hazards Since metal ladders are electrical conductors, they should never be used around electrical circuits or in places where they may come in contact with such circuits. Metal ladders should be marked with signs or decals reading "Caution: Do not use near electrical equipment."
D. Other safety precautions Never use makeshift ladders, such as cleats fastened across a single rail. Be sure that a stepladder is fully open and the divider locked before you start to climb it. Before using a ladder, inspect it for defects. Never use a defective ladder. Tag or mark it so that it will be repaired or destroyed. Don't splice short ladders togetherthey won't be strong enough. Keep Ladders clean and free from dirt and grease, which might conceal defects. Don't use ladders during a strong wind except in an emergency, and then only when they are securely fled.
S. Do not leave placed ladders unattended, especially outdoors, unless they are anchored at top and bottom.
III. Discussion/summary of major points
33
LEHMAN 01532
MEETING 10: Safety Belts and Life Lines
Meeting Objective: To review the types, uses, inspection and care procedures, and precautions associated with safety belts and life lines.
Materials: Different types of safety belts and life tines used by your employees, for demonstration purposes.
Frequency: Twice a year; more often if use of belts and life lines is widespread.
I. Who needs safety belts and life lines? Employees who work at high levels Employees who work in closed spaces where the air supply may not be adequate Employees who work where they may be buried by loose materials or injured in confined spaces
II. Safety belts A. Two basic types of use 1. Normal usecomparatively mild stresses more or less regularly applied to belt in regular course of work Hoisting or lowering a worker Providing employee w$th steady support while working 2. Emergency usestopping a worker safely if he or she should fall Impact force considered when selecting the proper safety belt Impact force depends on Weight of employee Distance of fall Suddenness of stoppingmost important factor
B. Types of belts (Discuss the types used by your employees.) Body belts: for limited movement and positioning to restrict worker to a safe area to prevent fall Chest hayness used where freedom of movement is most important and where only limited-fall hazards exist
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LEHMAN 01533
Body harness: for use when worker must move about at
dangerous heights Suspension belt: for use where it is not possible to work from a fixed surface and employee must be totally supported by suspension harness C. Care of safety belts Cleaning Drying Oiling (leather belts) Avoidance of excessive heat D. Inspection and testing I. Inspection before each use and periodic inspection schedule Inspection of leather and fabric Inspection of hardware Testing procedures III. Life lines Types of rope used (manila, nylon, etc.) and properties of each Importance of knowing the breaking strength Shock-absorbing devices Danger associated with knots Inspection and care Examination for cuts and broken fibers Look for discoloration and deterioration Cleaning procedures Iv. Discussion/summary of major points
35
LEHMAN 01534
MEETING 11: Safety on Scaffolding
Meeting Objective: To review the hazards associated with working on scaffolds and the precautions that must be taken to prevent accidents.
Materials: Slides or photographs showing the types of scaffolding used by your employees and illustrating safe practices.
Frequency: Twice a year; more frequently if scaffolding is in constant use.
L Types of scaffolds and basic safety standards
Types of scaffolds in common use 1. Tubular scaffolds z. Suspe.1Jed scaffolds 3. Mobile (rolling) scaffolds
Safety standards (Discuss each item briefly.) Strength: scaffold designed to support at Ieastfour times the anticipated weight of workers and matenals Railings and toeboards Overhead protection Means of access (Review basic ladder safety steps.)
II. Two basic safety hazards: falls and injuries from falling objects
A. Preventing f ails (Give illustrations.) Inspect the scaffold you are going to work on before you use it. II you have to climb ladders to get onto the scaffold, watch your step and observe all safe practices regarding the use of ladders. (See Meeting 9.) Hold on to the siderail extension of the ladder when getting on and off the scaffold working platform, and don't carry matenal up or down the ladder. Keep scaffold free of waste material, which can cause tripping or falling accidents.
36
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LEHMAN 01535
In winter, clean ice and snow off the scaffold before you use it. Make sure that handraits and toeboards are secure. Check to see that scaffold planks do not project more than six inches beyond the crossbeams. if the planks are too long, they may tip. Never use a makeshift scaffold. Never jump from the scaffold to the ground. Never ride on a scaffold that is being moved by someone below. II. Make sure that you Jock the castor brakes or block rollers on roliing scaffolds before you get up on the scaffold to work.
B. Eliminating falling-object hazards (Give examples.) Observe good housekeeping rules on scaffold platforms. Make sure that toeboards are in place to prevent material from being kicked off. Don't allow toolsor material to lie loose on a scaffold platform. Clean the platform at the end of each work shift. If there is anyone working above you, there should be overhead protection on your scaffoldin addition to your hard hat. Never throw any tool or other object to another person. Always pass material that is to be shifted from one person to another; if material or tools are raised or lowered, use a hand line with bucket or canvas bag. A person at floor level who Is hoisting a load with a hand line or lowering a load from a scaffold platform should stand in the clear, just in case the line snags and dumps the load unexpectedly. If masonry chipping or demolition work is being done, place a wire mesh screen in the space between the platform and the top handrail. Tarpaulins can be laid cm the piflorm itself to prevent material from falling through. Where falling objects may be a regular hazard, hard hats are a must.
C. Testing scaffold planks
D. Other company safety regulations concerning scaffolds
111. Discussion/summary of major points
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LEHMAN 01536
MEETING 12: Hand Tools
Meeting Objective: To review the basic rules for hand-tool safety and to explain the reasons behind company tool control and maintenance procedures.
Materials: Frequently used hand tools for demonstration purposes.
Frequency: At least twice a year; more often if accidents are on the increase or if hand toots are in constant use.
I. Why does the use of hand tools require safety procedures?
A. Each year, hand tools are responsible for about 7 to 8 percent of all compensable injuries.
B. These injuries often involve severe disabilities. (Give examples of how the injuries listed below might be incurred by the hand tools commonly used by your employees.) Loss of eyes/vision, e.g., using striking tools without eye protection Puncture wounds, e.g., using a screwdriver with a loose handle which causes the hand to slip Severed fingers, tendons, and arteries, e.g., using a dull knife; requires so much force that your hand may slip down the blade
Broken bones, e.g., using the wrong hammer for the job and smashing a finger Contusions, e.g., using a small wrench for a big job; bruising a
knuckle Infections, e.g., ignoring a cut in the skin made by a dirty chisel
C. Perhaps the major reason for such accidents is that most people take hand tools for granted; they use them at home and are not accustomed to following regular inspection and maintenance procedures.
If. The four basic rules for hand tool safety (Give relevant examples or
denionsirate.)
38
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LEHMAN 01537
Select the right tool for the job. Keep tools in good condition. Use tools properly. Keep tools in a safe place.
111. Specific safety procedures for use and handling of tools in your area (Demonstrate.) Metal-cutting tools (chisels, hacksaws, files, cutters, etc.): Never strike a file against metal vises or other objects. Wood-cutting tools (wood chiseis, saws, hatchets, etc.): Never use axes or hatchets on metal, stone, or concrete.
Miscellaneous cutting tools (planes, scrapers, bits, knives, etc.): Never carry a scraper around in your pocket. Torsion tools (wrenches, tongs, screwdrivers, etc.): Never hold small work in your hand when using a screwdriver. Shock tools (hammers, etc.): Never use a hammer with a chipped face.
IV. Centralized tool control A. Assures uniform inspection and maintenance of tools by irained employee B. Promotes toot safety; toofroom attendant recommends, issues right type of tool C. Facilitates the keeping of effective records on tool failure and other accident causes D. Brief review of company tool control procedures System for checking out and returning tools Getting tools repaired or reconditioned Tool inspection procedures
E. Policy regarding personal tools Quality and safety standards that must be met Inventory and Inspection
V. Maintenance and repair
A. Responsibility for maintenance and repair of hand tools 1. Toolroom attendant's responsibilityto store tools safely and conveniently, to ship defective tools to maintenance, etc.
39
LEHMAN 01V38
2. Employee's responsibilityto use the right tool for the job, to use it correctly, to check its condition before using, to return it to its right spot, etc.
3. Supervisor's responsibilityto periodically Inspect toolroom housekeeping, tool maintenance, etc.
B. Regular maintenance procedures (if applicable) Tempering Safe-ending Dressing Checking handles
VI. Safe procedures for carrying tools Carrying tools while climbing; e.g., should be properly secured Avoiding loose and mislaid tools (Give examples of hazards.) Chisels, screwdrivers, and pointed tools; e.g., should never be stuck into pockets Handing tools from one worker to another; e.g., always offer the handle of the tool
VII. Off-the-job safety with hand tools (Preventing accidents in the home: Work safety practices should be followed at home.)
VIII. Discussion/summary of major points
40
LEHMAN 01539
MEETING 13: Portable Power Tools
Meeting Objective: To focus employees' attention on the special hazards
presented by portable power tools and to review the basic safety rules concerning their use.
Materials: Commonly used power tools, for demonstration purposes.
Frequency: At least once a year; more often if accidents are on the increase or power tools are in widespread use.
1. The safety hazards posed by portable power tools (In some ways, they are more serious than those associated with stationary machines.)
Ar Portable power tools are difficult to guard completely. Because of their mobility, there is the added hazard of coming in contact with the operator's body. Because the toot may have been dropped or mishandled, there is the possibility of breakage or damage that is not readily apparent. The source of power (electrical, hydraulic, etc.) comes in close contact with the operator.
II. Types of power tools and the hazards they pose
A. Portable power toots are divided into five groups according to the power source; each grQup presents its own special kind of hazard
Electric tools (electric shock hazard) Pneumatic tools (noise, flying chips, etc.) Gasoline-powered tools (fuel hazards) Hydraulic tools (leaks and pressure hazards) Explosive-actuated tools (accidental discharge, ricochets, ignition of explosive, flying particles)
B. Cite the most common injuries resulting from improper use and handling of power tools. Burns Cuts Electric shock
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LEHMAN 01540
Particles in the eye Fails (tripping over cords and hoses)
III. Basic safety rules for power tools (Demonstrate where appropriate.) A. Know your toolsread the owner/operator's manual carefully. B. Ground all tools, unless double-insulated. C. Keep guards in place and n working order. D. Keep the work area clean. E. Avoid dangerous environments (especially dark or wet locations). F. Use the iight tool for the job; never use an undersized tool. G. Never leave tool in an overhead place where it might fall. H. Suspend cords and hoses pver aisles where they won't pose tripping hazards; if laid across floor, protect them with wooden strips or special raceways. Don't hang cords or hoses over nails, bolts, or sharp edges. Keep them away from oil, chemicals, and hot surfaces. I. Use the proper protective equipmentgoggles, earplugs, respirators, rubber gloves, safety shoes, etc. J. Don't overreachkeep proper footing and balance. K. Disconnect tools when not in use. L. Remove adjusting keys and wrenches before turning tool on. M. Avoid accidental startingdon't carry plugged-in tool with finger on switch.
N. Use clamps or a vicenot your handsto secure your work.
IV. Inspection and repair procedures (Hand out inspection checklists.) A. Inspection schedule for power tools Who is responsible for inspection (tool room attendant, employee/ operator, etc.) When inspection should take place B. Responsibility for repairs Who is responsible and who has the authority to make repairs Danger involved in "makeshift" repairs C. Cleaning procedures (solvents to use, etc.)
V. Discussion/summary of major points
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MEETING 14: MachIne Guards
Meeting Objective: To alert employees to the hazards of working with machinery; to familiarize them with the various types of guards and to emphasize their importance in preventing accidents.
Materials: Slides or photographs illustrating correct position and use of machine guards; good idea to make this a roving meeting, taking employees from machine to machinethe machine guards themselves will make the best demonstration materials.
Frequency. Once or twice a year.
I. Why must machines be guarded?
Any part of a machine that moves presents a hazard. Guarding
eliminates or controls this danger.
Discuss the most dangerous machine motions. Rotating Reciprocating and transverse motions In-running nip points Culling actions Punching, shearing, and bending
(Give an example of each type of motion and the Injury it might cause as it applies to the machinery used in your department; for example, even a smooth shaft rotating slowly can grasp clothing or hair, etc.]
II. Types of machine guards and their uses (Illustrate.)
A. Enclosure guards are preferable to all other types because they prevent access to dangerous moving parts by enclosing them completely. They are used on power presses, sheet leveling or flattening machines, milling machines, gear trains, drilling machines, etc. Fixed guards may be adjustable to accommodate different sets of
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LEHMAN 01542
tools or various kinds of work. However, once they have been adjusted, they should remain "fixed."
B. Interlocking guards are the first alternative when fixed guards or
enclosures are not practicable.
1. Purpose: prevents operation of the control that sets the machine in motion until the guard or barrier is moved into position
2. Types a, A banier that shuts off or disengages power, preventing the machine from starling when the guard is open Electric contact or mechanical stop that activates a brake when any part of the operator's body enters the danger zone Two-handed tripping devices
3. Commonly used on bakery machinery, guillotine cutfers, power presses, dough mixers,centrifugal extractors, tumblers, and some kinds of pressure vessels
C. Automatic guards must prevent the opeTator from coming in contact with the dangerous part of the machine while It Is in motion, or must be able to stop the machine in case of danger.
Examples: pull-away or hand-restraint devices; photoelectric relay switch that stops the current to the machine
Importance of proper adjustment and maintenance
D. Remote control, placement, feeding, ejecting may be used to protect the operator from dangerous points-of-operation.
Examples: two-handed operating devices; chutes, hoppers, conveyors, etc., to feed stock automatically; special jugs or feeding devices made of metal or wood; mechanical or air-operated ejecting devices
May be used to complement another type of guard or as a
substitute
111. Safe practices regarding machine guards
No guard, barrier, or enclosure should be adjusted or removed for any reason by anyone unless that person has specific permission and has been trained to do the job.
Before safeguards or other guarding devices are removed so that repairs or adjustments can be made or equipment can be serviced, the power for the equipment must be turned off and the main switch locked out and tagged.
No machine should be started unless the guards are in place and in good condition.
Defective or missing guards should be reported to the supervisor im-
LEHMAN 01543
mediately. E. Employees should not work on or around mechanical operating equip-
ment while wearing neckties, loose clothing, watches, rings, or other jewelry. Maintenance, overhaul, and replacement of machine guards (Summarize company practices, inspection procedures, etc.) Discussion/summary of major points
45 LEHMAN 01544
MEETING 15: Working With Hazardous Materials
Meeting Objective: To review the hazards posed by the materials with which your empioyees work; to teach them the proper techniques for handling, storing, and transporting these materials. (For this meeting you will have to "fill in the blanks"
a bit. There exist many known and unknown hazardous substances in the
workplace. These all must be dealt with differently, but they all must be dealt with safely.)
Materials: Slides or photographs illustrating proper safety techniques and protective equipment.
Frequency: At least twice a year; more often if hazardous materials are handled regularly.
I. What are hazardous materials and what are the dangers they represent?
(Discuss any of the types of hazardous materials listed below that are used in your department.)
A. Hazardous liquids (caustics or acids)danger of burns
B Hazardous gasesdanger of explosion and/or toxic effect
Inorganic dusts (mineral dusts)danger of inhalation (asbestos, silica,
etci
Metals, metalloids, and their compounds (lead, mercury, arsenic, etc.)
danger of toxic effect
Organic dusts (dusts produced by grain, wood, cotton, etc.) danger of explosion
Organic solventshazards dependent on toxicity, vapor pressure, and use (can be absorbed, ingested, or inhaled)
Pesticidesdanger of poisoning through ingestion or inhalation
II. What can be done to draw attention to these hazards so that people don't overlook them or take them for granted?
A. Proper labeling (signs, color coding, etc.)
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LEHMAN 01545
0 B. Periodic air sampling Close monitoring of employee health Safety posters in storage or handling areas Ill. Safe storage of hazardous materials (Since storage facilities and procedures will vary with the type of hazardous material being handled, focus on company rules and occupational safety and health standards relating to the particular hazards faced by your employees.) Special containers (drums, carboys, cylinders, bins, etc.) and how they should be stacked, piled, or stored Materials handling equipment (carboy trucks, etc.) Ventilation of storage areas Proper lighting of storage areas IV. Safe handling of hazardous materials Wear the proper protective equipment (demonstrate). Keep floors clean; never allow them to become slippery. Know what steps to take in an emergency; know where first-aid equipment is tocated and how to use it. Always read the label before handling a container. Follow company rules for showering, changing clothes, etc. Be familiar with the symptoms of overexposure to a hazardous material (itching, burns, fever, etc.). V. Discussion/summary of fflajor points
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LEHMAN 01546
MEETJNG 16: Flammable and Combustible Liquids
Mething Ob)ective To define the properties of flammable and combustible
liquids; to help employees understand why they are so hazardous and what steps they can take to prevent an unnecessary fire or explosion.
Materials: Blackboard or flipcharts illustrafing how vapors are formed, how combustion takes place, etc.
Frequency: Quarterly if flammable and combustible materials are handled on a regular basis.
befinitions: the distinctk,n betweeti IJa,,rizzable and combitstible The lowest temperature at which a liquid releases enough vapor to start burning is called the flash point.
Flammable liquids have flash points below 100 Fahrenheit (i.e.. they
wifl release enough vapor o form burnable mixtures with ir at
temperatures below 100F). Examples include carbon disulfide. ether, acetone, benzene, 9asohne, lacquey thinner, alcohol, toluene. turpentine, etc.
Combustible liquids have flash points above 100 Fahrenheit (i.e., they must be heated to temperatures greater than 100F befpre they will release enough vapor to forth burnable mixtures).
This can happen when a combustible liquid comes in contact with a hot surface.
Examples include fuel oils, kerosene. ethylene glycol. creosote oil. formaldehyde (37% solution), mineral oil, safety solvent, phenol, hydraulic fluid, transformer oil, linseed oil.
II. Why are these liquids so hazardous?
A. Flammable liquids vaporize and form flammable gas mixtures when they are left in open containers, when leaks or spills occur. or when they are heated.
S
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LEHMAN 01547
1. The degree of danger is determined by a number of factors. The flash point of the liquid The concentration of vapors in the air The possibility of a source of ignition nearby Hot surfaceshot plates and electric coils, overheated bearings Open flamespilot lights, smoking materials Hot particles and embersgrinding, welding Sparksstatic electricity from rotatiqn belts or hansferring liquids, sparks from electrical tools, etc.
2. If an ignition source does come in contact with the right combination of vapor and air, fire or explosion can result, causing serious injury and loss of life or jobs.
3. Give an example of how such an incident might occur in your department, using the hazardous materiaJs with which your employees work.
B. Cite some toxic effects of flammable liquids and their vapors. Irritation of the skin Irritation and/or damage to the lungs from inhalatiorr Irritation and/or damage to the eyes
Ill. Safety precautions
A: Fire prevention steps Keep Liquid vapors confined so they can't mix with air: or ventilate the area with fresh air. When liquids are sprayed indoors (e.g., spray painting), ventilated booths or room must be used. Remove all possible ignition sources (prohibit smoking, etc.). Remove the ait (oxygen) necessary for fire to burn.
B. Safe handling and storage Use the proper equipment in handling hazardous liquids (safety cans with spring-loaded closures, covered bench cans, safety disposal cans, etc.) so that vapors can't escape. Never use open containers, buckets, cans, tanks, and drums for flammable and combustible liquids. Isolate flammable and combustible liquids (if possible) in a special room with fire-resistant walls, doors, ceiling, and floors. Know the location and operation of the appropriate fire extinguishing equipment.
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LEHMAN 01548
Make sure that all flammable and combustible liquids are properly labeled. Try to keep only one day's supply of flammable and combustible liquids at the worksite; the reserve should be kept in a fireproof cabinet or room. Use only approved explosion-proof equipment in hazardous localions. IV. Discussion/summary of major points
50
LEHMAN 01549
MEETING 17: Working With Solvents
Meeting Objective: To review the hazards associated with solvents; to instruct employees in safe procedures and the use of protective equipment when working with or around solvents.
Materials: Flipcharts showing types of solvents and their physiological effects; standard labeling procedures.
Frequency: Twice a year; more often if solvents are used regularly.
I. Why are organic solvents so hazardous? Some solvents can break down into acids, poisonous gases, or corrosive components If exposed to hot surfaces. Some solvents can react chemically with other substances. Aff solvents produce vapors that can cause problems if the concentration gets too high. Exposure to too much :501enit vapor can cause irritation of the eyes, dizziness, nausea, rashes and other skin disorders.
II. How to avoid these hazards by reading the labels on solvents carefully A. The label should contain specific information. (Show sample.) Name of product Signal word designating degree of hazard (Danger, Warning, or Caution) Statement of hazards (extremely hazardous, flammable, etc.) Precautionary measures to be taken or action to be avoided (e.g, avoid breathing vapor, keep away from heat or open flame) Instruction in case of contact or exposure (e.g., flush eyes or skin with plenty of water for at least 15 minutes) Poison sign (skull-and-crossbones), followed by first-aid instructions or antidote
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LEHMAN 01550
Ill. Safe procedures for handling solvents
A. While using solvents, wear splashproof chemical gogglesand know where the nearest eye-wash fountain is.
B. To protect your skin, wear suitable gloves and protective garments where required.
C. If your clothes become soaked with solvent, remove them and take a shower; don't put them back on until they're thoroughly city.
D. Smoke onfy in approved areas.
E. Take precautions in cold-cleaning operations.
Keep your head back so you won't be in the direct line of escaping vapor.
Wear suitabte gloves when using solvents for wiping, dipping, spraying, or flushing.
F. Use soap or mild detergent and water rather than solvents to clean grease, oil, dirt, or anythtng eLse off your skin.
G. Place alt rags, waste, paper towels, etc., soaked with solvent in airtight, all-metal safety containers.
H. Store and transport small quantities of solvent only in approved safety
containers, properly marked.
-
1. Ground and bond all metal containers when transferring a flammable solvent from one container to another.
Make sure you have adequate ventilation when you use cold-cleaning solvents in a small room.
Use respiratory equipment when you enter areas where the solvent vapor levels areor might behigh. Don't rely on your nose to warn you of excessive concentrationssome dangerous vapors have no odor warning at all.
Don't do any welding (or let anyone else weld) close to areas where solvents are being used. The heat of welding can cause dangerous solvent breakdown conditions, as well as fire or explosion.
IV. What to do in case of emergency
A. If someone is overcome by solvent vapors
Get medical help immediately. Remove the person to fresh air. Loosen clothing. Give artificial respiration if breathing has stopped.
52
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LEHMAN 01551
Keep patient quiet and warm ut not hot). Don't give anything by mouth to an unconscious person. B. When a spill occurs Evacuate the area (if It's a big spill). Clean it up as soon as possible, wearing proper protective equipment. If the solvent can't be reclaimed for further use, put it in a galvanized or stainless steel pail with a tight lid.
Later on, dispose of the solvent safelydon't pour it down a
sewer. C. In case of fire
Evacuate the area. Trained personnel should extinguish the fire with carbon dioxide, dry chemical, foam, or a water fog. Handle the burned solvent as though it were an acid. V. Discussion/summary of major points
53
LEHMAN 01552
MEETING 18: Good Housekeeping Practices
Meeting Objectiue: To remind employees of the importance of keeping their work areas clean and orderly; to focus their attention on the types of accidents that can be caused by poor housekeeping practices.
Materia's: Photographs (taken with instant-developing camera) of housekeeping ha2ards; housekeeping inspection checklist. (If you don't already have one, it may be a good idea to draw one up based on the housekeeping tips provided on page 56if employees see what you look for they will get a better idea of what they should look for.)
Frequency: QuarterIy
I. Why is housekeeping so important?
A. Cite types of accidents that frequently result from inadequate
housekeeping. Tripping over loose objects on floors, stairs, and platforms Slipping on wet, greasy, or dirty floors Bumping against projecting or misplaced materials Puncturing or scratching hands or other parts of the body on protruding nails, hooks, or rods Injuries from fatling objects
B, The bigger the plant, the mote serious the problem can be. Employees tend to take housekeeping for granted and may slack off from time to time. Housekeeping is the one area of accident prevention in which all employees (blue-collar, white-collar, administrative, etc.) must share the responsibility.
II. Where to concentrate your housekeeping efforts (Use photographs to illustrate.)
Work areas: Avoid unnecessary clutter.
Machines and equipment: Avoid crowding; provide racks or containers for tools, jigs, and fixtures.
54
LEHMAN 01553
Aisles: Keep free of material, finished parts and scrap.
F!oors Make sure they are vacuumed and scrubbed regularly; spills should be cleaned up immediately.
Walls and ceilings: See to it that they are scrubbed and painted when necessary; ciothing and suppiles should be hung on racks; duller should be confined to a bulletin board.
Storage facilities: Follow appropriate storage procedures.
C. Employee facilities: Keep personat belongings in lockers; washrooms should be cleaned regularly.
III. Housekeeping inspections (Hand out inspection checklists.)
Know your housekeeping responsibiliUes. Recognize when a housekeeping job exceeds your responsibility or capability and cal in help (m&ntenance personnel, etc.).
Know what to inspect and how often to inspect it. (Refer to inspection checklist and/or schedule.)
IV. Results of good housekeeping
It reduces operating costs: Once a housekeeping system has been
C established, less time and effort are required to keep the work area clean.
It increases production: Delays and interference from excess materials, loose tools, etc., are avoided.
It improves production control: Material and parts do not get lost or mixed up.
It conserves materials and parts: Unused materials are easily and quickly removed to the proper place.
It saves production time: There is no need to search for tools, parts, etc.
ft lowers accident rates. Open aisles permit faster traffic with fewer collisions. Clean floors mean less slipping, tripping, and falling. A reduction of object hazards results in fewer injuries.
C. It reduces fire hazards: Fires result from, or are spread by, poor
housekeeping conditions.
V. Room for improvement? (Ask your employees to contribute their suggestions for better housekeeping in your department; ask them to specify areas that they feel pose a particular safety hazard.)
55
LEHMAN 01554
GOOD HOUSEKEEPING TIPS
Give your immediate work area a good cleaning at the end of each day sweep up rubbish and put tools away.
Dispose of combustible rubbish in fire-resistant receptacLes. Dispose of oily rags in closed metal containers. Maintain regular disposal.
Clean oily deposits from walls, ceilings, exhaust ducts and mechanical equipment periodically. Remove combustible lint and dust from ledges, beams and equipment as it accumulates. Remove oily metal chips and rubbish to outside storage locafions on schedule. Keep aisles and passageways clear of stock and other obstructions at all times. Don't block valves, hose stations, fire extinguishers or fire exits.
Keep packing material in metal-lined bins with self-closing covers. Follow the clean-out schedules for electric motors, switch enclosures, contactors, etc. Keep solvents, thinners, etc., in approved safety containers. Avo!d drppLngsclean up spills promptly. Keep pray residues in covered containers and remove at the end of each day.
Limit flammable liquids, cement, paint, etc., to only one day's supply at the working area. Empty drip pans and replace absorbent compounds frequently.
Avoid overlubrication. Keep a minimum supply of lubricants in the work area.
Clean up oily lint conditions continuously.
0
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LEHMAN 01555
C
MEETING 19: Protecting the Eyes and Face
Meeting Objective: To reduce accidents involving injuries to eyes and face by educating employees about the importance of wearing the proper protective equipment. Materials: Samples of the various types of safety goggles, face shields, etc., used in your department. Frequency: At least twice a year; quarterly if your employees are exposed to serious eye and face hazards on a daily basis.
I. Why are eye injurtes so common? A. Industrial eye injuries occur at a rate of two per minute and are the costliest in terms of lost production and earning p ower. B. Of the more than 1,000 industrial eye injuries that occur every working day, over 90 percent of them are needless and preventable. C. Discuss the chief causes of on-the-job eye injuries Flying objects (especially those set in motion by hand tools) Abrasive wheels (small flying particles) Corrosive substances Injurious light or heat rays Splashing metal Poisonous gas or fumes
II. What can be done to prevent injury to the eyes? A. Wear the proper protective equipment. (Discuss any of the following that apply.) Cover goggles Protective spectacles Protective spectacles with side shields Cup goggles
57
LEHMAN 01556
Splash-resistant goggles Dust 9oggles Miners' goggles Melters' goggles Welders' goggles
B. Make sure the goggles or glasses are comfortable and properly fitted.
Fitting, adjusting, and maintaining eye equipment Defogging materials Cleaning goggles Use of sweatbands
C. Don't make excuses for failing to wear safety goggles.
"They're too uncomfortable": Get them adjusted or refitted by a professional. "1 can't see with them": Clean them regularly; keep them in a case or a place where they won't get scratched. "They give me a headache": Get the fit checked or the head strap adjusted; see an aye doctor. "1 forget to put them on"; Never an acceptable excuse.
D. Don't wear contact lenses where there are considerable amounts of dust, smoke, irritating fumes, or liquid irritants that could splash into the
eyes.
Never wear contact lenses as a substitute for protective eye equipment. If you must wear contact lenses on the job, get written authorizalion from your eye doctor and wear safety goggles overyour contacts.
E. Wear your safety goggles at home, too (when usin9 power tools, spraypainting, etc.).
F. Know the appropriate first-aid measures for eye emergencies; for example, flushing eye with water if a chemical has been splashed.
III. Face protection
A. Cite the most common hazards to the face and neck. Flying particles Sprays of hazardous liquids Splashes of molten metals Hot solutions
B. Discuss types of protective equipment (focus on those in use by your
58
LEHMAN 01557
employees) and where they should be used. Face shields (clear plastic)sawing or buffing, sanding or light grinding, handling chemicals Babbitting helmetsfor molten metal Welding helmetsmolten metal and radiation Hand-held shieldinspection work, tack welding, etc. Acidproof hoodscorrosive chemicals Hoods with air supplytoxic fumes, dusts, mists, gases
IV. Discussion/summary of major points
' C4
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LEHMAN 01558
MEETING 20: Protecting the Feet and Legs
Meeting Objective: To reduce accidents Involving injuries to the feet and legs by educating employees about the importance of wearing the proper protective equipment.
Materials: Safety shoes and leg protection worn by your employees.
Frequency: Once a year, or more frequently if safety shoes are worn on a daily basis.
I. The alarming facts about foot injuries
A. About a quarter of a million disabling occupational foot Injuries occur each year.
8. A Bureau of Labor Statistics study conducted in 1979 reveals that over 75 percent of these foot injuries happen to workers who aren't wearing safety shoes.
C. Discuss the major causes of these accidents. (Ask employees to suggest how each type of accident might occur in your area.)
60 percent from failing objects 16 percent from stepping on a sharp object 13 percent from feet being struck by rolling objects
II. Types of safety shoes and their uses (Discuss any of the following that
apply.)
Metal-free shoes, boots, etc., are used where there are specific electrical hazards or fire and explosion hazards.
"Congress" or gaiter-type shoes protect people from splashes of molten metal or welding sparks.
C, Shoes with reinforced soles or innersoles of flexible metal are worn where there are hazards from protruding nails, etc.
D. Rubber boots and shoes, leather shoes with wood soles, or wood-soled sandals are used for wet work conditions.
60
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LEHMAN 01559
MEETING 21: ProtectIng the Head
Meeting Objective: To reduce accidents involving injuries to the head by educating employees about protective head gear.
Materials: Samples of the various types of safety hats worn by employees in your department.
Frequencj,r Semiannually if safety hats or helmets are worn regularly.
I. Who needs special head protection? A. All employees engaged in occupations that pose special hazards to the head Falling objects Flying particles Electric shock Overhead spills of chemicals, acid, or hot liquids B. PaTticularly high-risk industries: free trimming, construction work, shipbuilding, logging, mining, overhead line construction or maintenance, and metal or chemical production
II. Types of protecffve head gear and what they are designed to protect the head from A. Safety helmets (Discuss construction and usage of the type your employees wear.)
Full-brimmed Brimless with peak
B. Bump capsfor use where a bum might get in the way; in confined spaces where exposure is limited to bumping; should never be worn where there is exposure to more serious hazards
C. Hair protection capsfor use by employees with long hair who work
62
LEHMAN 01561
around chains, belts, or other machines III. Design features
A. Suspension The distance between the top of a head and the helmet shell is known as the "crown clearance"; it determines the amount of protection offered against impact and penetration. A suspension that is too rigid can transmit the shock of impact and fracture the neck vertebrae. A suspension that is too flexible permits contact with the head upon impact, causing skull fracture or concussion. A damaged or worn suspension should be replaced immediately.
B. Chin strap: made of leather, fabric, or elastic; prevents the hat from falling off or being blown off
C. Liner: for warmth in cold weather D. Eye shield: may be attached if required IV. Safety precautions
Never leave your safety helmet on the rear window shelf of an auto or truck; sunlight may affect its protective quality, and an emergency stop can turn the helmet into a dangerous missile. Never keep anything under your safety hat (pack of cigarettes, wallet, etc.); it interferes with the suspension. Clean the hat and suspension regularly (at least every 30 days). Never attempt to repair the shell of a hat once it has been broken or punctured. Never drill holes in a safety hat to "improve ventilation" or cut notches in the brim. Replace a damaged helmet immediately. If the hat is giving you a headache, make sure it is fitted properly. Never remove the suspension for any reason. V. Discussion/summary of major points
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LEHMAN 01562
MEETING 22: Ear Protection
Meeting Objectiue: To educate employees about the hazards of excessive noise; to emphasize the importance of wearing the proper protective equipment.
Materials: Drawings or diagrams of the human ear and how earplugs work; samples of earplugs, earmuffs, etc., used by employees.
Frequency: Twice a year ii noise is a major hazard.
I. When is hearing protection needed?
Noise standards and how company noise levels measure up Engineering controls currently In use to decrease noise levels (acoustica) enclosures, Etc.)
Audiometric testing program to determine the need for hearing protection Sources of "noise pollution" in the working environment and effectiveness of existing engineering controls (If engineering controls are not sufficient, personal protective equipment is needed.)
II. What types of hearing protection are available?
A. Insert-type ear protectors (earplugs) 1. Two types Aural typeplaced inside the ear canal Superaural typeseals the external edge of the ear canal 2. Materials usedpros and cons of each Rubber or plastic Wax Cotton 3. Importance of proper fit; procedures for fitting
64
I;;
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LEHMAN 01563
4. Possible discomfort if points of pressure develop A good seal cannot be obtained without some initial discom-
fort.
There should be no lasting problems if earplugs are made of soft matetial and kept clean. 5. Complaint that earplugs make it difficult to hear conversation (Tests show that when noise tevel is higher than 85 dB, speech is more easily understood with earplugs in place than without them.) B. Muff-type protectors Cup or muff covers the external ear to provide an acoustical bar-
rier. Liquid or grease-filled cushions give better noise suppression than plastic or foam rubber types, but may present leakage problems. Head size and shape also affect noise suppression.
C. Helmet protectors They completely surround the head. Suppression of sound s achieved through the acoustical properties of the helmet. Cost and bulk normally preclude use of helmet for most jobs.
III. How effective are commercially available earplugs? If properly fitted and used, earplugs generally reduce the amount of noise reaching the ear by 25 to 30 dB in the higher frequencies, which are the most harmful. The better type of earmuffs may reduce noise by an additional 10 to 15 dB. Combinations of earplugs and earmuffs give 3 to 5 more dB of noise protection.
IV. Discussion/summary of major points
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MEETING 23: Protecting Your Hands
Meeting Objectiue: To reduce the number of accidents involtnng injury to the hands by educating employees about specific ha2ards and protective equipment.
Materials: Slides or photographs of operations that are hazardous to the hands; sample gloves, hand leathers, etc.
Frequency: Quarterly.
I. Five basic types of mechanical action that can trap hands (Give examples of these actions as they are used in your department.)
A. Shearing Examples include ordinary scissors, guillotine cutters, cleavers, axes, knives, screw or worn conveyors, any two hard-edged objects that pass close together. Keep hands and fingers away from any tight places that can present sIicng hazards.
B. Rotating (Spinning motion may have a horizontal or vertical axis, or it may be at an angle.)
Examples include rotary saw, fan blades, lathe, power drill. Watch out for toothed, spike, or jagged edges that can slash into fingers.
C. In-running nip from any parallel wheels, rollers, or shafts turning inward together
Examples include gears, belt and pulley, rack and pinion, chain and sprocket. Learn to recognize and stay clear of the grabbing power of the inrunning nip. D. Puncturing from any, device or tool that can penetrate flesh if it slips or gets out of control 1. Examples include screwdriver, awl, knife point.
66
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LEHMAN 01S65
2. Remember that a puncture can be twice as dangerous as a superficial cut because it carries the threat of deep infection; get first aid right away.
E. Smashing Examples include hammer, factory presses, "pinch points." Watch out when putting down heavy objects, moving loads through doorways, maneuvering drums and cylinders.
11. Protective equipment for hands Asbestos gloves and treated terrycloth gloves protect against burns and discomfort when hands are exposed to heat. Metal mesh gloves, used by those who work with knives, protect against cuts and blows from sharp objects. Rubber gloves are worn by electricians to keep hands insulated from shock.
Rubber, neoprene, and vinyl gloves are used when handling most chemicals and corrosives. (Note: not for use with some solvents.)
Leather gloves resist sparks, moderate heat, and cushion against blows. Chrome-tanned cowhide gloves with a steel-stapled leather patch on palms and fingers are often used in foundiies and steel mills. Cotton or fabric gloves provide suitable protection against dirt, chafing, or abrasion. Coated fabric gloves protect against moderately concentrated chemicals. 1. Hand leathers or.hand pads are often better than gloves for protection against heat, abrasion, and splinters.
Ill. Basic safety precautions A. Never try to "cheat" a guard or any safety device. B: Disconnect power to clean, oil or adjust a machine; loch it out if work rules require it.
Remove rings, watchbands, bracelets, etc., when working with
machinery. Use gloves to protect your hands from chemicals and rough objects; but never wear them around moving machinery. Use the right tools and keep your hands out of tight places. Use a brush or hooknot bare handsto clear away filings or shavings from work areas If an accident occurs, get first aid right away.
IV. Discussion/summary of major points
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(
MEETING 24: Breathing Safely
Meeting Objective: To control respiratory hazards by educating employees about the selection, use, and care of the proper protective equipment.
Materials: Respfratory equipment currently in use.
Frequency: Twice a year.
I. When is respiratory equipment needed? A. Air contaminants range from relatively harmless substances to toxic dusts, vapors, mists, fumes, and gases that may be extremely harmful. (Describe the nature of the contaminants in your work area.)
B. Standards specify "safe levels" of certain airborne contaminants. Ideally, these safe levels can be achieved through engineering conS trols. When engineering controls are not technically feasible, or when the hazardous operation is performed only infrequently (making these controls impractical), respiratory protection is needed.
C. Respiratory equipment should also be regarded as emergency equipment; for example, if leaks or breakdowns should occur.
II. Selection of the proper respiratory equipment
A. Discuss the factors to consider in choosing the right kind of respirator.
The nature of the hazardous operation or process The type of air contaminant, including its physical properties, chemical properties, physiological effects on the body, and its concentration The period of time for which respiratory protection must be provided The location of the hazard with respect to a source of uncontaminated air
(
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): 4
The employee's state of health The functional and physical characteristics of the various respiratory devices
B. Using the wrong kind of respirator for the hazard involved can be
dangerous: For example, particulate filter respirators are of no value as protection against solvent vapors, injurious gases, or lack of oxygen.
lii. Types of respirators and their uses (Focus on the type used by your
employees.)
A. Air-purifying respirators remove contaminants from the air being
breathed. Gas masks Chemical cartridge respirators Pathcuate filter respirators Combination respirators
B. Air supplied respirators deliver breathing air through a supply hose connected to the wearer's facepiece.
Hose masks Air line respirators Abrasive blasting respLrators Air supplied suits and hoods
C. Setf-contained breathing devices afford complete respiratory protection in any toxic or oxygen-deficient atmosphere. Oxygen re-breathing type Self-generating type 3, Demand type 4. Pressure-demand type
IV. Care of respiratory devices
Schedule for cleaning and repair of resptrators
Inspection procedures and schedule
Methods of disinfection
Preventive maintenance steps
Importance of keeping respirator on at all times when working in contaminated atmosphere
V. Discussion/summary of major points
69 LEHMAN 01568
MEETING 25: Dress Right for Safety
Meeting Objective: To remind employees of the link between company dress codes and Job safety; to emphasize the need for protective clothing when working under certain conditions.
Materials: Drawings, safety posters, etc., showing"do's and don'ts" of dressing for work.
Frequency: Twice a year.
1. What is considered "safe" clothing for work? A. For some jobs, ordinary clothingclean, in good repair, and suited to the work involvedmay be considered "safe." 1. Good fit is important. Trousers shouldn't be too long. Cuffs should never be worn while performing operations that produce flying embers, sparks, or other harmful matter that might get caught. Loose-fitting garments should be avoided.
B. For jobs involving exposure to fire, extreme heat, molten metal, corrosive chemicals, cold temperatures, cuts from handling materials, etc., special protective clothing may be required.
11. Safety precautions regarding regular work clothes
A. Don't wear anything that could get caught in a machine.
Neckties or scarves that go around the neck Wristwatches with buckle or clamp-on bands Rings, necklaces, bracelets, or dangling earrings Shirts with dangling cuffs or tails
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LEHMAN 01569
iG
5. Gloves
Don't wear clothing soaked in oil or flammable solvent.
Don't buy poorly-made or low-quality work ciothes; well-made clothes may cost a little more, but they fit better, last longer, and are safer and more comfortabLe.
Replace or repair torn or worn-out items immediateiy.
Keep your work clothes clean; dusty or dirty ciothes can cause skin rash and irritation.
Don't cut corners by wearing old dress shoes for work; well-buiLt shoes in good condition with sensible heels are safer, and they cut down on fatigue.
Ill. Special protective clothing (Discuss those that apply.)
Aldminized and reflective clothing: Reflects radiant heat.
Asbestos clothing: Protects against intense conducted heat and against flames.
flame-resistant cotton fabric: Often used as hair covering for people who work near sparks and open flames. Impervious materials (rubber, neoprene, vinyl, etc.): Protect against dust, vapors, mists, moisture and corrosives. Leather clothing: Protects against light impact, sprks, molten metal splashes, and infrared and ultraviolet radiation.
Synthetic fibers (orion, Dynet, Vinyon): Resist acids, many solvents, mtdew, abrasion and tear%ng, and repeated launderings.
C. Water-resistant duck: Protects from water and noncorrosive liquids.
H. Glass fiber: Used in multi-layer construction to insulate clothing.
IV. Safety and hair styles
Head guards, caps, nets, etc., are designed to keep hair from catching in machinery.
Flame-resistant headgear should be worn for work around sparks or flames. Hair length poses additional problems with regard to safety equipment.
1. Men with extremely long, heavy sideburns may find it difficult to get a proper fit when wearing earmuffs.
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LEHMAN 01570
Large, bushy mustaches and beards can interfere with the proper fitting of respiratory equipment and breathing apparatus. Long or bushy hair may make it difficult to wear a safety hat. V. Where the company stands Company policy regarding approprtate dress for work Company policy regarding hair length/style and wearing of protective equipment Disciplinary measures that wilt be taken if employee fails to adhere to appropriate dress regulations. VI. Discussion/summary of major points
72 LEHMAN 01571
MEETING 26: Fire Prevention
Meeting Objective: To instruct employees in how to spot and report fire hazards, what to do in a fire emergency, and how to handle fire-fighting equipment; to reduce fire hazards by emphasizing preventive measures.
Materials: Mimeographed fire prevention checklists (see page 77), chart showing different types of fire extinguishers and their uses (see page 76), photographs taken around the department showing existing fire hazards (poor housekeeping, etc.).
Frequency: Twice a year.
1. What causes fires in an industrial environment? (Give examples your employees can relate to.) Electrical causes (22%)lax maintenance in wiring, motors, switches, lamps, and heating elements Matches and smoking (18%)near flammable liquids, stored com-
bustibles, etc.
Friction (11%)hot bearings, misalign?d or broken machine parts, choking or Jamming materials, poor adjustment of moving parts Hot surfaces (9%)exp.osure of combustibks to furnaces, hot ducts or flues, electric lamps or heating elements, and hot metal
Overheated materials (7%)abnormal process temperatures,
materials in dryers, overheating of flammable liquids Open flamesgasoline or other torches, gas or oil burners Foreign substances (5%) foreign material in stock
I-I. Spontaneous heating (4%)deposits in ducts and flues, low-grade storage, scrap waste, oily waste and rubbish Culling and welding (4%)highly dangerous in areas where sparks
can ignite combustibles Combusfion sparks (4%) burning rubbish; foundry cupolas, furnaces,
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LEHMAN 01572
and fireboxes
K. Miscellaneous (1O%)including incendiary cases, fires spreading from adjoining buildings, molten metal or glass, static electricity near flammable liquids, chemical action, and lighting
U. Spotting fire hazards in your work area (Hand out inspection checklists.)
Be familiar with the causes listed above.
Know what to inspect on a daily, weekly, monthly, etc., basis. (Review briefly the employee's responsibility for fire inspection.)
When you spot a fire hazard, know what to do.
Eliminate it immediately, if you are capable and have the authority to do so. Fill out a fire hazard report form (hand out report forms) and bring it to your supervisor's aftention.
111. If a fire has $arted A. Notify the appropriate personnel (company fire brigade, your supervisor, safety director, etc.) or turn in a general alarm. (Specify company procedure.)
B. If the fire is not out of control, attempt to extinguish it with the appropriate fire extinguishing equipment. (Review definitions of Class A, B, C, and D fires. Pass around a charl on types of fires and extinguish-
ers.) Plain water, gas-propelled (Class A fires) Soda-acid (Class A fires) Foam (Class A and B fires) Loaded steam (Class A and B fires) Vaporizing liquid (Class B and C fires) Carbon dioxide (Class B and C fires), Dry chemical (Class B and C fires)
C. If the fire is out of control or is not in your area, follow evacuation procedures. (Review company evacuation plan, location of fire exits, steps to take before leaving the building, etc.)
IV. General safety precautions for avoiding fire A. Smoking
Obey "No Smoking" signs. Watch for danger spots even if no warning is posted (e.g., temporary storage area that contains combustibles). Don't lay lighted cigarettes on wooden tables or workbenches, even if smoking is permitted.
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LEHMAN 01573
4. Never flick a butt or knock out a pipe in a wastebasket or trash can.
B. flammable and combustible liquids
Keep these liquids away from open flames and motors that might spark. When you transfer them, bond the containers to each other and ground the one being dispensed from, to prevent sparks from static electricity. Clean up spills right away, and put oily rags in a tightty covered metal container. Change clothes Immediately if you get oil or solvents on them. Watch out for empty containers that held flammable or combustible liquids; vapors might still be present. Store these liquids in approved containers in well-ventilated areas away from heat and sparks. Be sure all containers for flammable and combustible liquids are
clearlyand correctlylabeled.
C. Electricity Check for frayed insulation and damaged plugs on power cords or extension cords; damp or wet wires; oil and grease on wires. A cord that's warm to the touch when current is passing through should warn you of a possible overloador hidden damage. Don't overload motors; watch for broken or oil-soaked insulation, excessive vibration or sparks; keep motors lubricated to prevent overheating.
Defective wiring, switches and batteries on plant vehicles should be replaced immediately.
Electric lamps need bulb guards tq prevent contact with combustibles and to help protect the bulbs from breakage. Don't try to fix electrical equipment yourself if you're not a qualified electrician.
D. Housekeeping Keep your work area clean. Passageways and fire doors should be kept clear and unobstructed. Material must not obstruct sprinkler heads or be piled around fire extinguisher locations or sprinkler controls. Combustible materials should be present in work areas only in quantities required for the job, and should be removed to a designated storage area at the end of each workday.
E. Hot work
1. Never do cuffing or welding without supervision or a hot work per-
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LEHMAN 01574
mit.
Watch out for molten metal; it can ignite combustibles or fall into cracks and start a fire that might not erupt until hours after the work is done.
Portable cutting and welding equipment is often used where it's unsafe; keep combustibles at least 35 feet from a hot work area. Be sure tanks and other containers that have held flammable or combustible liquids are completely neutralized and purged before you do any hot work on them.
Have another empfoyee on hand to put out a fire before it can get out of control.
V. Discussion/summary of major points
TYPES OF FIRES AND EXTINGUISHANTS
COMBUSTIBLE MATERIAL
CLASS OF FIRE & EXTINGUISHER
MARKING
EXTINGUISH WITH
paper, wood, cloth
A (ordinary combustibles)
water, soda-acid and dry chemical rated A, B, C"
oil, tar, gasoline, paint
B (flammable liquids)
foam, carbon dioxide, liquid gas (Halon), and
dry chemical rated "B,
or "A, B, C'
electric motors, power cords, wiring, and transformer boxes
C (electrical equipment)
carbon dioxide, liquid gas (Halon), and dry chemical rated "B, C" or "A, B, C"
sodium, zinc, phos-
phorous, magnesium, potassium and titanium
especially as dust or
turnings
D (special metals)
use only special dry powder extinguishants marked for this purpose
76 LEHMAN 01575
FIRE PREVENTiON CHECKLIST
Have you put out your cigarette before entering a "No Smoking" area? I ] Have you dumped all oil-soaked rags, shavings, and waste in self-closing
metal containers? Have you disposed of all empty boxes, cartons, excelsior, or loose paper? I I Are all flammable liquids stored in metal containers away from excessive heat? I Do you use the right cleaning agent for a job? Remember: Benzine, gasoline, or any other flammable liquid should NOT be used as a cleaning agent. Have you hung your clothing in a metal locker? Clothes hanging on walls or behind doors are an invitation to fire. I J Are all fire doors, stairways, and aisles clear? These are not storage areas and shouldn't be used as such. Have you left your work area clean before punching out? Make sure floors, ceiling, walls, ledges, beams, and equipment in your immediate work area are free of dust, lint, and loose paper. Have you checked power cords for frayed insulation or damaged plugs? If a cord you are using gets warm, stop using itthis could be a sign of overload or a clue that something else is wrong. I I Are electric lamps protected by guards? I J Is the motor you are using running smoothly? If it's vibrating excessively or
throwing sparks, stop using it. Make sure it's well lubricated and not
overloaded. I ] Have you notified Maintenance of any electrical equipment in need of repair?
Defective equipment should not be left lying aroundalihough you know not to touch it, others may not. And don't try to fix electrical equipment yourselfthat's what an electrician is paid for. I ] Do you know where fire extinguishers are located, and do you know how to use themjust in case? I J Do you know where the nearest exits are located so that you can get out fast if necessary? Do you know how to turn in an alarm if you discover a fire? I J Do you know your company evacuation procedure?
77
LEHMAN 01576
MEETJNG 27: Electrical Safety
Meeting Objectiue: To familiarize employees with common electrical hazards In the workplace; to review electricaZ safety procedures.
Materials: Electrical safety checklist (if available).
Frequency: Twice a year.
I. Two basic types of electrical hazards
A. The danger of electrical fires: Electricity is the biggest single cause of industrial fires.
Most of these fires stem from improper installation of electrical equipment and poor electrical maintenance. The biggest problem is that we take electricity for granted; many electrical hazards cannot be seen.
B. The danger of electric shock: The severity of such an accident depends upon the voltage conducted through the victim, but fatalities are not uncommon.
II. Spotting electrical hazards (Hand out electrical safety checklist.)
A. Know what constitutes an electrical hazard and where in your work area these hazards are most likely to exist. Electric tools and equipment Wiring, plugs, extension cords, etc. High-voltage equipment Switches Static electricity Fuses and circuit breakers Other
B. Inspect the work area for electrical hazards on a regular basis.
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LEHMAN 01577
C. Report electrical hazards immediately to your supervisor or the safety director.
III. Preventive measures A. Grounding: Never let yourself be part of the circuit between one wire and another, or between one wire and a ground. Ground fauks can occur anywhere that electrical equipment is in operation without protection. Ground fault interrupters are one form of protectiondestgned to limit electric shock to a current and length of time that will not produce serious injury. B. Insulation consists of non-current-carrying or di-electric materials such as varnishes, paints, rubber, plastic, special tapes, etc. Procedures for testing insulation Double-insulated tools (alternate to equipment grounding) C. Testing equipment consists of growlers, power [actor meters, rotation testers, cable fault testers, circuit analyzers, leakage testers, etc. Who is authorized to use testing equipment When to use this equipment
IV. First aid for electric shock victims (Demonstrate techniques.) Mouth-to-mouth resuscitation External cardiac compression (professional instruction required) Treating electrical burns
V. Discussion/summary of ma3or points
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LEHMAN 01578
MEETLNG 28: First Aid
Meeting Objective: To familiarize employees with the company's first-aid program, induding special training courses, first-aid kits, and basic emergency treatment; to reduce infection, disability, and compensation claims through prompt attention to and reporting of minor injuries.
Materials: Sample first-aid kit, mimeographed list of first-aid emergency procedures (see pages 82 and 83).
Frequency: Once or twice a year.
I. Two basic kinds of first aid
Emergency treatment given in the case of accident or sudden illness before a doctor arrives
Prompt attention given to injuries (cuts, scratches, burns, etc.) which are usually so minor that the injured person does not have to seek medical attention
II. The company's first-aid program (Focus on those aspects that apply to your program.)
A. First-aid training (Specify where training is available, e.g., in-house, local schools and colleges, Red Cross, YMCA, etc.)
Resuscitation techniques (mouth-to-mouth, CPR, etc.) How to stop bleeding Bandaging Transporting an accident victim Dealing with fractures Treating serious injuiles (concussions, appendicitis, etc.) Other courses available
B. First-aid kits and supplies (Show sample kits.)
1. Types of kits (personal kits, departmental kits, trunk kits, etc.) and
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LEHMAN 01579
I their contents Location of first-aid kits Maintenance and supervision of kit contents (by medical personnel, qualified first-aid attendant, etc.) C. First-aid reference sources
Red Cross first-aid textbook Bureau of Mines manual of first-aid instruction Company safety manual
D. Medical facilities and personnel Qocation, staff, etc.) E. First-aid records and reporting system (hand out report form.)
Importance of first-aid reports in revealing accident causes and pat-
terns (For example, a high frequency of incidents involving splinters might indicate need for protective gloves, better maintenance of rough pallets, etc.)
Role of accident and first-aid records in compensation cases
III. What you can do A. Know your own limitations; don't try to administer treatment that you aren't qualified to g)ve. B. If medical attention is warranted, send for it immediatelyor have someone else send for it while you administer the appropriate first aid. C. Learn (and review constantly) the basic procedures for treating medical emergencies. (Use flip charts or transparencies; demonstrate.)
Severe bleeding (how to apply direct pressure, when to use a tourniquet, elevating the injury, etc.) Stoppage of breathing (mouth-to-mouth resuscitation) Shock Poisonmg 5 Fracture
6. Burns
D. Know where emergency medical treatment kits are located and how to use their contents.
E. Know where eye-wash fountains and other emergency equipment are located and how to use it properly.
IV. Discussion/summary of major points
81
LEHMAN 01580
FIRST-MD EMERGENCY PROCEDURES
First aid is the treatment given a victim prior to the an-ivaJ of professional medical assistance. Note: First aid in no way replaces the attention of a physician. If there is any question about the seriousness of an accident victim's injury, contact a doctor as soon as possible. Give the following-information:
What has happenedand when Where the victim is located What first aid has been provided
While the following guidelines are not a substitute for first-aid training, they will help you provide first aid in six serious emergency situations.
BROKEN BONES
Call for medical assistance. If a doctor or ambulance can arrive within a short time, make no attempt to move the victim unless absolutely necessary. Attempt to immobilize the injured limb to prevent further injury. if the victim must be moved, splint the injured part with any available rigid material long enough to reach above and beLow the break. Secure the splint above and below the break. Never attempt to set a broken bonewait for a doctor. Watch for signs of shock and treat as discussed below.
If broken bone pierces the skin, serious injury may have taken piace. Make no attempt to move the injured limb. Apply a pressure dressing to control bleeding as described in the next section. Expect shock and treat as described.
BLEEDING
Call for medical assistance. If bleeding is severe, apply firm, steady pressure to the wound with layers of sterile gauze pads or bandages. If they aren't available, use any cloth. Don't remove this dressing If the pad becomes saturated with b'ood, add more layers. Bandage the pads firmly in place. if no gauze or cloth is available, close the wound with your fingers, holding it closed. Keep the victim lying down until a physician arrives. Elevate the bleeding part to help control bleeding. Never use a tourniquet to control bleeding unless you are dealing with an amputated, crushed, or mangled limb. Use a tourniquet ONLY as a last-resort effort to save a victim's life, because applying a tourniquet improperly may result in loss of limb.
BURNS
Minor Burns: Immerse burned part in clear, cold water or apply ice for pain relief. Bandage with sterile pad or clean cloth. If pain persists, apply mild burn ointment.
Severe Burns: Call for medical assistance. Take immediate steps to relieve pain, prevent infection, and treat victim for shock as described below. If burn was caused by fire, boiling liquid, or hot metal, do not strip away clothing over the affected area. Keep air away from bum by coveiing area loosely in place. Apply no grease or ointment. Keep victim tying down. If conscious, give victim plenty of water.
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LEHMAN 01581
Chemical Burns: flush bum with large amounts pf water. Cover bum with cleanest cloth available, and have victim lie down until a doctor arrives. For
chemical burns of the eye, flush with great amounts of water immediately, cover the eye, and rush the victim to the doctor.
POISONING Call a doctor or poison control center at once: If victim loses consciousness, give no other first aid. If breathing stops, start mouth-to-mouth resuscitation. Follow the instructions of the doctor or poison control center.
SHOCK After any injury, expect shocka condition in which vital body functions are slowed down. The symptoms are: weakness; cold, pale, c)ammy skin with beads of perspiration on face and palms; rapid, weak pulse; chills, nausea; irregular breathing. Any or all of these symptoths may be evident.
First aid involves keeping the victim warmcovered with blankets to prevent loss of body heatand lying down. Keep victim's airway open. If victim vomits, turn his head to the side. If victim is conscious and able to swallow, give water. If victim becomes nauseated, stop liquids. Contact a doctor as soon as possible.
BREATHING
If breathing stops for any reason, begin mouth-to-mouth resuscitation immediately. If possible, have someone else contact a doctor. Follow these steps:
Place victim on his or her back and determine if there is anything in the victim's mouth. If there is, turn the victim's head to one side and wipe out the mouth with a fiiger.
Straighten the victim's head and tilt it back so that the chin points up. Push the jaw down to keep the victim's tongue from blocking the airway.
Place your mouth over the victim's and pinch his nostrils shut with your
fingers. Breathe into the victim's mouth until the chest rises. Remove your mouth and listen for the sound of escaping air. If you don't hear It, check the victim's head and jaw positioning apd repeat the process. If there is no sound of escaping breath this time, turn the victim on his or her side and slap on the back between the shoulders. Check the mouth again for foreign matter. Repeat steps 2, 3, and 4, removing your mouth to allow breath to escape from the victim's lungs. This process should be repeated about 12 times per minute for an adult. Above all, keep repeating the process until help arrives.
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LEHMAN 01582
MEETING 29: Fithess and Health
Meeting Objective: To focus employees' attention on the link between personal health and fitness and on-the-job accident rates; to familiarize employees with the company's programs and services to help them maintain their fitness and health.
Materials: Mimeographed list of outside organizations in your area that provide fitness and health services (give addresses and phone numbers).
Frequency: Once or twice a year.
1. Why are fitness and health so important?
For the employee, maintaining a certain level of physical well-being means fewer illnesses, longer life.
For the company, it means fewer workers' comp claims, lower acddent rates, and an increase in production and profit figures.
Therefore, company-sponsored efforts to encourage empLoyees to keep themselves healthy and physically fit offer mutual benefits and should be taken advantage of.
Ii. Exercise and diet
Proper exercise and nutrition is the key to good health and long life (fewer back problems, heart attacks, and other ailments associated with overweight and inactivity.
What is the "right" amount of exercise for you and how should yoU go about getting it?
Tailor your exercise regime to your current state of physical fitiess, age, weight, etc. You should obtain the advice of a doctor or trained individual before embarking on a physical fitness program. (If the com any
physician can provide such guidance, encourage employees b go to him/her; if you have a health and fithess coordinator, she! whe
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LEHMAN 01583
may be able to sit down with the employee and outline an exercise program.) In-house exercise facilities: if your company maintains a gym or activity areas, discuss their use, location, and availability. List outside exercise facilities such as the local YMCA/YWCA, college or university whose facilities are open to the public, etc.
Improve your nutrition.
The company cafeteria (food alternatives, low-cal lunches, etc.) Where to obtain dietary counseling (the company medical staff, health program coordinator, etc.) Setting a goal for yourself (culling out snacks, reducing total daily calorie intake, etc.)
III. Getting help if you're an alcoholic
A. It is to the company's advantage as well as the employee's to get prompt, professional help in dealing with alcoholism.
American workers are currently "drinking up" 10 billion dollars a year of industry profit. Approximately 90 to 95% of ali alcoholics are employed, making alcoholism a serious problem for industry. In addition to being absent an average of 22 to 30 working days each year from the effects of alcohol, these employees have twice as many accidents.
B. Discuss where to get the kind of help you need.
The company's alcoholism treatment program (Explain the program briefly if you have one.) Local alcoholic treatment centers Alcoholics Anonymous
C. What are the consequences if you don't get help?
Disciplinary action (leading up to termination) A serious accident involving you or your co-workers Long-term damage to your health and well-being
IV, Dealing with stress
Safety experts agree that stress is a prime factor in a large number of job-related accidents. The employee who s under stress or trying to cope with emotional problems is preoccupied and less apt to pay aliention to what he/she is doing.
Discuss where to get help if you are experiencing marital, financial,
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LEHMAN 01584
legal, or health-related problems. The personnel department (Specify what kind of problems the personnel staff is equipped to handle.) In-plant counselors (if your company has them)where to find them, how to set up an appointment, kinds of problems they are equipped to deal with Private counseling agencieswhere to find them, how the company can help you get the counseling you need
C. The most important thing is to recognize when you are under stress and not only take constructive steps to solve your problems but also redouble your safety efforts in the meanlime to prevent an accident.
V. What you can do to stay fit and healthy Quit smoking: Join Smokenders, start a no-smoking pool, etc. Cut down on high-calotie snacks and substitute nutritious snacks (fruit, etc.). Moderate your alcohol intake; even if you're not an alcoholic, alcohol is high in caioties and can impede your work performance. Exercise during lunch hour: Use company exercise facilities, take a walk, jog, etc Take advantage of the programs offered by the company and the community to Improve your physical condition.
VI. Discussion/summary of major points
86
LEHMAN 01585
it
MEETING 30: Off-the-Job Safety
Meeting Objective: To encourage employees to follow the same safety procedures at home and in their outside activities as they use on the job; to reduce off-the-job accidents by making employees more aware of the hazards they face once they leave the plant.
Materials: Slides or photographs depicting off-the-job hazards (lifting and carrying heavy objects, using power tools, etc.); leaflets, brochures, etc., on specific offthe-job safety topics. (These can be obtained by writing to: OSHA Publications Office, Room S 1212, Frances Perkins Building, Third St. and Constitution Ave., N.W. Washington, DC 20210, 202/523-6138.)
Frequency: Twice a year.
I. Why is off-the-job safety just as importantif not more soas safety at
work?
A recent study revealed that accidents away from work accounted for more than 70 percent of all deaths and more than 55 percent of all injuries to employees. In some industries, disabling injuties occur 10 to 20 times as often off the job as on the job. The reason for this high incidence of accidents at home, on the road, etc., is that once employees leave work, they are no longer protected by machine guards, safety gear, and specialized training in safe practices.
II. Where do injuries occur off the job? Transportationaccidents involving cars, bicycles, buses, motorcycles, trains, boats, planes, and pedestrians Homeaccidents caused by vehicles, firearms, machinery, tools, fire, explosion, exposure to heat or cold, electricity, toxic materials, falls,
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LEHMAN 01586
slips, improper lifting, sharp objects, overexertion, etc.
C. Publicinjuries other than "transporation" or "home" caused by
firearms, fire, explosion, falls, slips, striking objects, animals or insects, fights, assaults, etc.
[II. Why is the company so concerned about your safety off the job? All injuries no matter where they occur, are a waste of manpower. While the company has a legal obligation to prevent injuries on the job, it has a moral responsibility to try to prevent injuries away from the job. The cost of off-the-job accidents each year is about twice the $9 billion annual cost of on-the-job accidents. Operating costs and production schedules are affected just as much when employees are injured away from work as when they are injured on the job. And the personal cost to injured employees and their families is often beyond measuement. Off-the-job safety is therefore good business for the company as well as the employee. Neither can afford to waste valuable skills and training.
IV. What are the most common off-the-job safety hazards that you should be aware of, and what can be done to eliminate them? Falls: Use ladders properly; use safety be1ts clean up spills. Motor vehicle accidents: Practice defensive driving; don't speed; exercise extreme caution in snow or rain. Poisoning: Be familiar with the poisons around your home; know what antidotes to use; know how to contact your local ppison center. Fire: Purchase a tire extinguisher and know how to use it; inspect your garage and basement for fire hazards; inspect electrical wiring, etc. Drowning: Make sure you know how to swim; enroll in a safe boating course. Electrical shock: Inspect appliances, cords, outlets, etc.; avoid wet environments when working with electricit3l. Back injuries: practice safe lifting and carrying techniques when you lift heavy loads.
V Discussion/summary of major points
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LEHMAN 01587
copies
CUSTOMER SPECIFICATION SHEET
. . NO. 81310 C
Sam Fong Cosmetics:Cd., Ltd.
Ship to'
BiII.of Lading
S 29 - S. Plainfield
OR
FOB CIF Mon Ko n
r9Sam Fon. Cosmetics Co., Ltd.,Tien Chu. Centre, 81k. 2, 8th floor, IE Mok
Name
- Street Address
Street Jtddzess
City & Sste
Routing: Ship via truck to harbor for export. - Freight prepaid.
Spec, Instructions Send freight bill to; Cyprus Industrial Minerals Company Attn Int'l Dept. P.O. Box 3299 Englewood, CO 80155
PRODUCT (5)
Name
Tons as ordered SUPR.AFINO, 501 Bag, DEW,. "S'
Name
PRODUCr SPECIFICATION
Blend: STANDARD PRODUCT SPECIFICATIQF1S
Form:
Grind:
Type of package: 5O Bag with Product Name.
Mo$stwe:
Type of car: Container
Spec. Inst.
1. Mark bags as specified on B/L. Pafletize asspectfte&>pen.B/jL... Stre.tchwrap.
SPECIAL DOCUMENT MA?LING
Order AcknwIedment Engl ewood
Invoice: Eng wood
Other:
Freight: ml and & Ocean Frt. Forwarding Fees
xt,as: Insurance Stretchwrap
Weight:
Taxable:
SALES DEPARTMENT INFORMATION
Shipping Notice: Engl ewood
Branch:
Salesman: 12
BILLING
Industry:
10
Commission to:
one: 5/1/86 KMS
Amaunt of Commission'
Teims: Letter of. Credi.t Discount:
LEHMAN 01589
S.11-NPo 2-.-
Invoice copies
Billet Lading
29 So. Plainfield
CUSTOMER SPECIFICATIOM SHEET
Seips: Sandoz, Inc. E. Hanover, NJ
:: OR Plant
NO. 81248 A
Sandoz, Inc., 59 Route 10, East Hanover, NJ 07936 Attn: Acct's. Payabl&
Na..
Sneer Mans
Cay * S..*c
CODE
Sandoz, Inc., Route #10, East Hanover, NJ 07936
N.se
Stint M*n.
City & Starr
81248 41 z1 CODE
Rottinr Motor Freight Collect via L s c n
II27noOi--- ?.3t1fl3-to-Q(98
Spec. Instwcticns 1. Deliver to Bidg.?/-. (To
a,4
AJ.,41
cioqy
beliver before 2PN. '(Yo appear on B/L.)
Cert. of Analysis to be mailed separately to Attu; Jim Orbe,
Bldg. 414, bill-to address; include pol/, Lot#, Code#.
PRODUCT (5)
Name Tons as ordered ALTALC 400 USP/"$" bagp
Ton Pdce Book
CODE, 1865
Name
Send:
Ton Nice
-
PRODUCT SPECIFICATION
CtoE EncH LAC - p'c6cr1zE O1%/
cobt L9 auO 452: PN 9 071ff
(5 7/f )r 7
Giii,d:
Mel sbus:
CODE-
r
------------
C-fl PNcCT
Type of package: 5011 TIM white bag with product name and Type of cat: Truck
Cust. code (to be advised each order)/pjft. (Code is either 810.00.03.6 or 811.00.0)76, or both)
Sp.c.Inst.
1. Glue and palletiz best way for load, using 4-tie pattern NO TALLER THAN 34" including pallet (8-high is limit!). Stretch wrap.
2. Code all bags and paperwork as instructed under "Type of Package" (above). 3. Nail Cert. of Analysis as described under Routing Special Instructions (above)
SPECIAL DOCUMENT MAILING
Order ACkIlOwkdjTnuIt
Itivolce:
Attn: Jim Orbe, Bldg. 414 at bill-to
Shipping Notict
Other: Cert. of Analysis to Jim Orbe (see abov).
BILUNG
fseight:
weirt: Tare:
OMe: 6/6/83 rt
SALES DEPARTMENT INFOATION
Brwch: Sulesra,:
Induitcy:
Al Zl
CimIssIcn to: Amowit of Cce,misstow
Tns: Dlstoimt
LEHMAN 01590
Invoice copies Bill ci Ladlmg
CUSTOMER SPECIFICATION SHEET
No. 54051 A
doShip to: Nary lCav
Icolmar
Port Jarvis, NY
rio 29 So. Platnfie.ld
OR
FOB Plant
Mnry Kay (Noastrnerlrq. mr.
Mfg - Pc) Box 47310 Dallac TX
Street Mdge.s
thiry a
75247
CODE
Marg Kriy Cnqtnprlrq nfl Knlnrnr TaM King Sr. Pnrt- Jsriris NY 17171
Nat
Stren Addges.
City & &.ite
.54O51 Ad
COOE
Routine Motor Freight Collect via Lestician
Spec.Instructlans 1. Call ahead for delivery appointment. (914)856-5311.
PRODUCT(S)
Naie 20 tons SOPRAJ"S" bag pal
Name
.
Blend:
Ton Pric. Bnnk
Ton Price PRODUCT SPECIFICATION
Fort
Grind:
Typeof package: 5011 white TIM bag with product name
Moisture:
TYpeofcar: Truck
Spec. Inst.
Clue and palletize 1 ton per pallet. Stretch wrap.
OE7it7nc
CODE!"
SPECIAL DOCUMENT MAILING Older Acknowledgment Invoice: Other:
Freight:
Shipping Notice: 8ILUNG
Weight: Taxable:
Date 2/4/83 rt
SALES DEPARTMENT INFORMATION
B,anch: Salesman:
Al
Industry:
Z1
Commission to: Ameunt of CommIssion
'ferns: Ojscotjflt:
LEHMAN 01591
Invoice Copies
Bill of La1in
29 So. Plainfield
Bill
to:
Max [actor & Co.,
CUSTOMER SPECIFICATION SHEET
Ship to: Max Fnctor & Co. Oxford, NC
oft
P0 Box 1168, Oxford, NC 27565
St,eec Address
City & Syste
PLant
Max Factot & Co.,
N.me
1501 Williamsboro,
Sueet Address
Oxford, NC
City & Siste
Routing: Motor Freight Collect via Burlington (Tel. 201-864-0400)
NO. 54405 3
:COOE
J544O5 Al ZI
CODE
Spec. instiuctuons 1. N ant to arrange carrier 2. Extra copy of B/L to accompany shipment as packing list, along with Cert. of Analysis (see below).
PRODUCT (5)
Name Tons as ordered SUPRA/S bg pal code 88-3306-00-00 Th, Price Book
cooc
Name Tons as ord'rd SIJPRAFINO/S bg pal 88-339&-0O-OO Ton Price Book
CODE
oiend:
PRODUCT SPECIFICATION
Sp. Lnst.#4.
11111 to UPS preshipment sample to ship-to-addr. Attn: Judy Langdon
Form:
Giind:
Moistuie:
Type of package: 501/ T/M bag with product name and cust codes as noted above, & cust POft.
Typeotcax: Truck
Spec.Inst.
1. Glue and palletize 34 bags per GMA pallet. (Supra- 5-tie; Suprafino- 4-tie.) Stretchwr Plant to attach container label in upper right corner of every pallet. Cert. of Analysis must accompany every shipment in envelope attached to packing list copy of B/L. Mark R/L: One (1) envelope- 1 lb. CofA to include all test results & statement "Bacteria less than 100 cal/gm; Asbestos not detected per CTFA JF1.'
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Ocde' Acknowledgment: Invoice:
Shipping Notice:
Branch: Salesman: Al
Othei:
BILLING
Industry:
ZI
Freight:
Commission to:
.Ir as: Weight:
Arnaun% ol Commission:
Cl-IC: Add .Sp. lAst.
Teims:
#6 02/22/R5nih/bh
TaabIe:
Date: r),/ 1/84 rt
Discount:
LEHMAN 01592
MAX FACTOR
NCRTCN s:c.' -c
C'
33:::;
January 11, 1984
S
Cyprus Industrial Minerals Company Suite 401 1101 Kings Highway North Cherry Hill, NJ 08034 ATTN: Sales Department Dear Sir:
It has been brought to our attention by Max Factor's Receiving Department that your company Ls repeatedly remiss in including required information with each shipment. Max Factor requires all the information indicated on the enclosed case corner labels as well
as:
A packing list with each shipment and its location clearly marked.
All partial cases clearly and specially marked for easy location and verification. (See enclosed sample labels).
Our.. Receiving Department will monitor performance by receipt and note on the Receiving Log. Purchasing will receive a copy of the log daily to enforce compliance. continued infractions will result in invoice deductions covering Max Factor's additional labor.
We anticipate and appreciate your positive response.
Regards
Thomas W. McGraw Purchasing Manager
sp
cc: James Lurnpkins
LEHMAN 01593
T&: Nrnmfl
&voice copies
Bill of LSIn3
-
-
CUSTOMER SPECIFICATION SKEET- :-
H
Ship to. Arthur Matney Co. Brooklyn, .j
--
No. uQb5 1
sF_29 So. flainfield
OR
Plant
-
Arthur Matnev Co,. 360 Furman St.. Brooklyn NY 11201
Nime
Street Address
City & S,e
Ship Arthur Matney Co.,. 360 Furman St., . Brooklyn, NY
N.mc
Street Address
City & Staic
CODE
04045 Al Zl
CODE
Routing: Motor Freight Cbiiet via t1INIJX ,3t5-r fti7E '?74etS'T
A/M
- Spec. Instructions
502a e7ck'3
../cr' c7Y3033t?:t'i
PRODUCTS)
Has, 20 rons MTSTRON RCS-VM/"S" ha2 al
Price .spgcTAL
Name
-
:
..
IOu Ptjc
Sid: Color to match standard sample.
Looe bulk density:15 0.5
PRODUCT SPECIFICATION
Gijnd:
Moistuit:
Type ot package: so# T/M Wbite bag with product ame
and cust.- codes: AN 2110/j'OI/
.
Spec. Inst.
1. Glue and palletize 1 ton per allet Code bags as noted above. Stretch.wrap.
Type of car: Truck
CODE CODE
IfllS
SPECIAL DOCUMENT MAILING Order AcknowIedgmit: Invoice: Other:
Ftc Ight;
Shipping Notice: BILLING
- We 1gM; -.
TathIe:
og 2/R/R' i-t
SALES DEPARTMENT NFORMATION
Branch:
Salesman: Industry:
Al -
Zl
-
-
Commission to
..
MiountofCmmissioir
This: --
.
-_
Dlscoigt -
. -.
-. -
.-
-. ...
.
-
.-
LEHMAN 01594
CUSTOMER SPECIFICATION SHEET
no. 54409 B
Invoice copies
BIIIot.4Ing
-
$hlpto Mnyhelliiie
N. Little Rock, AR
So Plainfield
OR
FOB Plant
Maybelljne - N.me
Maybelline,
?1p do Microbiotrol,
- NSe
-
P0 Box 372
- Address
enphjs. TN 18151
CLry & State
-
Central Jersey Indust.Park,
Chimney Rock Rd., 8 E.Easy St., Bound Brook NJ 08805
Street Address
City & State
CODE
SAIflfl Al 71
CODE
Routing: Motor Freight Collect\
Plant to arrange carrier
Spec. InstructIons 1. Plant to include copy of B/L as padcing slip;
Mark EIL article description: 1 envelope containing packing slip- 1 lb.
PRODUCT (5)
Name Tons
orilered ST!P14I"S" hag
Ton Price Rnnlc
CODE
1705
Name
Ton Price
CODE
s gufl
PRODUCT SPECIFICATION SPECIAL INSTRUCTION #5 Plant to mark.
pallets & 3 bags on each side of pallet: "Dust inhalation hazard" ttTarget Organ
&tLS cirCcM
*-
Effect" 73't'E S?tA.Cft
Foim:
&Glind;
ASo Pc. rcoDE m2 .44iotzj YCLS7'ilj,4,nt
0fpic. Ji 9. AlT?fT a:
Type of package: 50# TIM whte bag with product name
Type of car: Truck
and codes: 08490-40
Spec.Inst.
1. 2.
Parchasingtontrol# (upper left Glue and palletize 1 ton per
Won
Pp0a)llteota, p(p4e0aXr o4n8)alol vpaepraerlwl porakl.let
jeight
not
to
exceed 42".
34P.lCanot-stohibpamnednpt aslalmetps.le to C.Parker,3030 Jackson Ave., Memphis TN 38151.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT IN FORMATION
Ordei AcknowIdgmt Invoice: Othei;
Shipping Notice: BILLING
Blanch:
Salesman: Al
Industzy: Zl
Freight:
Banding on pallets. $2.00Iton
Weight:
CHG: Rtg; Bag Code & Spec. Inst. #3. F'1386mh Ta*abte;ijD: Spec.Inst. #5. 6-4-8mh
Date 1124183 rt
Commission to:
Amount of Commissiow
-
Terms: ADD:Mfg. date to bag code.3118183 rt
Discoundt IGC: I#I1G1 :8s1p12e1c8.3tnsrtt. 2. 11-14-83 rt
CHG: Ship-to-address. 9-9-85mh
ml
LEHMAN 01595
lOtI!OIHOdDIVl
00 ION !fl3
SdVHIS SS]33V
11V YOdJ S3QIS
SiDES
FROM BM3S RLL
ACCESS STRAPS.
CUT NOT DO
MICROBIOTROL
NVVJH31 96910
MICROBIOTR0L DO NOT CUT STRAPS. ACCESS ALL BAGS FROM SIDES
LEHMAN 01597
i41Th FficT(2- L43E
CATALOC NUMBER
DESCRIPTION OF ITEM
DATE PACKAGED
PURCHASE ORDER NO.
I JQUANTITY PER CARTON BATCH/LOT NO.
LEHMAN 01598
CUSTOMER SPECIFICATION SHEET
54406 A
NO.
Invoice copies
DIII ol Lailng
S29 So. Plainfleld
on
Shlptr Max Factor & Co. Clearfield, LIT
FOB Plant
S%ll Max Pactor & Co.,. PO Box 1168, Oxford, NC 27565
Attn:Acc'ts Payable
Nstie
Sucet Add:ess
Ci.y & S..ic
CODE
Max Factor & Co., Freeport Center Clearfield liT 84106
Name
- Sueer Addnss
Ciry& Sine
54406 i11 U
CODE
RoutinE Motor Freight Collect via APA Trucking
Spec. Instiuctioris
PRODUCT(S)
Name Tons as ordered SIIPRA/"S" bRg pR
Ton Puce Book
CODE
1705
Name
Ton Puce
COOE
coJTAi&Ejt t4g3lt5
.atflflJ /)PRODUCT SPECIFICATION
,q
fl/It 0flgAtogS
$.'ppL
Cnn/CFo:m:
4t5&
7 4-7jqcH 6q77iCU oWctitC
EacH 0A CL 7 oPPE,ZL IC
L,cr EAWttOfl *Th Pfl/AC
LIST
v
ccc
fQM9i.
Giind:
Moistupe:
,'t'S ,b
Tye of package: 50?) TIM white ba with product name
and Cust. code: 8-3306/PO#
s.F. ccD6 fl--337C-oo-oo
OrnA
Ty.psse o.vfrce.ai:aATrysucrk'ri'E&'5y't6'g4ys9acSS 54.
Spec.Inst. 1. Glue and palletize 3 ton pecA4'p4E, or best way for load
2. Ship entire order quantity from one lot only.(,qcfl Q'nbt7')
3. Cert. of Analysis must accompany shipment- attach to extra copy of nIL which
will serve as packing list.
4.Plant to a++ach container lab-1 in u..er rx.ht corner oC_everyyallet,
an. advise Cus -r .w en_Eu
.tnfla
SPECIAL DOCUMENT MAILING
SALES OEPARTMENT INFOATION
O:de: Acknowledgmmt Invoice: Othei:
'
SFreight:
Shipping Notice: BILLING
Biaich:
Salesman: Wl Industry: Zl
Commission tr Amount of Commissiotr
Weight: Taxable:
6/3/83 rt
Teums: ADD:Bag codes. 6/6/83 rt
ADD: Spec.Inst.4. 11/14/83 rt/mh
Discount:
LEHMAN 01599
Co'DE: 9oruo
a',Invoice copies
Bill of Lading 9 So. Plainfield
tj', Chesebrough..Ponds,Tnc., N.me
CUSTOMER SPECIFICATION SHEET
Ship to: Chesebpugh Ppnds Clinton, CT
OR FOB Plant
John St., Clinton, CT 06413
Sueez Addicts
Ciiy & State
No.l?390 A (Revised)
Inc.
- CODE
1P Chesebrough Ponds, Inc., Heritage Park, Route 145, Clinton, CT
Name
Street Address
Cily & Stne
12390 Al Zl CODE
J
Routinr
Customer Pick-up. Tel. (203)669-8601 Phyllis Perkins tO arrarge pick-:Y
t2C.
Spec. tnstwctlons
8
PRODUCT (5)
Name 20 tons MONOBLEND/ )g pal
TPiIa Book
Name
Ton Pilce
SuP12,q ro-z4-
PROOUCT SPECIFICATION
AtcivO.
OLy
coo--X3,0//
Form: SF so-3
Moisture:
Type of packagc 50# TIM bag with product name and codes: 50311/Cust. POLL, Lot#.
Spec.Inst.
I. Glue and palletize 1 ton per pallet. Stretch wrap. Code bags as shown above. Lot!! must appear on all paperwork.
TYpeof car: Truck
coDt 17S
CODEr--
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Oidei Acknowledgment
Shipping Notice:
Byancir.
Invoice:
Other:
-
BILLING
Salesman: Industiy:
Al ZI
Freight:
Commission to
W&ght: Taxable:
Amount of Commission:
rtTerms: CHG:Routing. 317183
Discount:
Oatc 10/19/82 rt (Revised & Retyped)
LEHMAN 01600
Invoice copies 3i11 oF Lading
CUSTOMER SPECIFICATION SHEET
- Ship to Coty Products Sanford ,NC
ND. 14865 A (Revised)
29 So. Plainfield
OR
FDB Plant
Coty Product, Division of Pfizer, PG Box 1026, Sanford NC 277311026
Name
Street Address
City & t&te
CODE
1P Coty Products, Division of Pfizer, 1400 broadway Rd., Sanford NC 27731-1026, 14865 Al Zl
Nse
-. Stc..t Mdress
City & 5ttte
:. CODE
Routing: Motor Frethght Collect via Burlington Plant to call 1-800-652-2793 to arrange carrier
Spec. Instructions B/L description to read: Talc, ground".
PRODUCT(S) Name 20 tons STJPR.A/ bas pal
Name
b,tj,d:
.
Ton Price Book
Ton Pace PRODUCT SPthV(CATION
Fosm:
Gund:
Type of package: 50(1 T/M white bag with product name and codes: 2-00-101-465 & Cust. P0/f.
Spec.Irist. 1. Clue and palletize 1 ton per pallet. 2. Stretch wrap.
Moisture:
Type of Car: Truck
ConE,
CODE
1705
SPECIAL DOCUMENT MAILING
Dider Acknowledgment:
Shipping Notice:
Invoice:
Other:
BILLING
Freight:
As:
Weight:
Taxabte:
Date: 9/24/82 rt
SALES DEPARTMENT INFORMATION
Blanch:
Salesman: Industry-:
Al
Zl
Commission to:
Amount of Commlssiocr
CRC: Ship-to-address, CRC: Zip cods.
Terms:
CHG: Rtg. 5-14-86mh
11r2084mh
Discount:
LEHMAN 01601
Invoice copks
CUSTOMER SPECIFICATtON SHEET
NO.
Shipta Avon-Mirabella, Inc.
00534 A
Bill of Lading
rr 29-South Plainfield
OR
FOB Plant
?P' Avon-Mirabella, Inc., P.O. Box 3918, quadilla, Puerto Rico 00605
Name
Stteet Address
CLty & State
Avon-Mirabella, Inc., 111 Maltese Drive, Totowa New Jersey 07512
Name
Street Address
ciw & State
Routing: Ship via Regional Consolidators. Freight collect.
Spec. Instructions Send freight bill to: Pjon-Mirabella, Inc. P.O. Box 3918 guadilla, P.R. 00605
PRODUCT (5)
Name Tons .as ordered OLYMPIC TM.CI DFW. "5
Ton Price Special
Nane
Ton Price
PRODUCT SPECIFICATION
Blend:
Q0DE
G:ind:
Type of package: 50# Export Bag with product name.
Spec. Inst. 1. Palletize on DFW pallets. Mark bags as indicated on B/L. Stretchwrap
Moisture:
Type ot car: Truck
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Englewood Invoice: Engl ewood
Shipping Notice: Engl ewood
Branch: Salesman: Ii
Other:
BILLIIG
Industry: ZO
Freight:
Commission to:
axtras:
Amount of Commission:
Wei2ht Taxable:
Date:
1/21/86 KMS
Terms: Net 30 Days
Discount:
LEHMAN 01602
Invoice Copies
8111 of L.qng
,j 29 So. flflnfleid
' Aerpsoi esarch Labs
-
Aerosol Research Labs
RoutinE Customer P1c1c-up
CUSTOMER SPEcp!cApo$ SEE
w Aerosol Rsearch
p '4'RbThroektN*:- -
OR
606 South St CeetMdreua
606 South St. StrniSAaen.
Hpibrok, M 02343 Ho].00k, MA
v--
o-, 03753 A
r
. G3753 Al 21
CODE
Spec. Instwctloris
PRODUCT (S)
Name 20 tons OL-Y}?LCJ"S" bag Vf'
.Nn
Blend:
m, p,j Book
PRPPUCT SPECIFICATION
Grind:
T3pe of package: 50?! T/.N white bii fltb p.rpduct name
$pc..Inst. 1. Glue ahld pa11etize 1 ton p.e pallet. 2 Stretch wrap.
Molsbi;p Th. QI cli: Truck
RODE 1513
CODE
SPECIAL DOCUMENT MAILING Qide' Acknwl.dgmp,t Invoice: Othei:
P:elgbt:
Sifippit NoticE BILLffiG
Weight 'Taxable:
ifl,:
'1271t0182
1!t
-,
SALES DEPAR7?dENTIN!.OrnflTiON
lia; Al
ftnd$tfty:
Zl
-to:.......
Awowt GY tisiWsilun:
LEHMAN 01603
LEHMAN 01604
Involcecoples
i,LadIng
CUSTOMER SPECIACATION SKEET
NO 13291 A
do- Shiptr Clairol, Inc.
Kolmar Labs
Port Jervis. NY
c 29 So.
OR
FOB Plant
t!" Clairol, tnc, I/i Blachely Rd., P0 Eox 10213, Stamford, CT 06922
Nthe
Street Adifrea.
City & Stne
doJ1II3 Clairol, Inc.,
Kolmar Labs, King St.,
Nate
Sneer Addzen
Port Jervis, NY
Qzy & State
Routlnr Motor Freight Collect Best way
CODE
r 13291 Al Zl
- CODE
I.
Spec. Insftuctlons 1. Send freiaht bill to Clairol, Inc. ,P0 Box 10213,Stamford,CT 069.22 (TO APPEAR ON B/L)
PRODUCT(S)
Tons as ordered SIJPRA/"S" bag pal
N ame
T Puce
Clairol Product Code 873
Name
S
Ton Pike
PRODUCT SPECIFICATION
Book
upcnd:
CODEj1; CODE;
1705
:
Grind:
Moistuse:
Type of package: Soil TIM white bag with product name and codes: 873/pO#/Lotl/
Typeof car: Truck
Spec.Inst.
1. Clue and palletize 1 ton per pallet. Code bags (as above). Stretch wrap. Code 873, P011, Lotll to appear on all paperwork.
SPECIAL DOCUMENT MAiLING Ordet Mknowledgmblt Sjivoice: OWes:
Shipping Notice: BILLING
Weight: Taxable:
Cite 8/13/82 rt
SALES DEPARTMENT INFORMATION Branch:
Salesman: Al
Industry: Zl
Commission to Amount of CommissionS Terms: Discount
LEHMAN 01605
CUSTOMER SPECIFICATION SHEET
Invoice copies Diii of Lading
Ship to: The MEN Company Northvale', NJ
TIJ 29 Sn. P)ainfjeld
OR
Bill
tp:
The MPH Cnmpny
122 Union Street
Nse
- - Stgeec Addcess
roe Plant
Northv?le, NJ 07647 Chy& Sine
Ship The 1CM Company
Nime
Union Street Ext.. Sued Addiess
Nothva1, NJ
CSt'&Scic
NO. 56706 A
ODE
567.06 Al 21
CODE
Routing: Motor Freight Prepaid via Mini-Max
Mark B/L: Freight Prepaid. Send Freight Eill to: Technical Traffic Consultants
20 Squadton Blvd.
Spec. Instructicos
New City, NY 10956
PRODUCT (5)
Name 12 tons SU1'RA/"S' bag pal
Name
..-
IOpa SPa1
. r0 Puce
PRODUCT SPECIFICATION
CODE CODE
1!q ....
..............r
Foim;
Grind:
Type of package: 500 TIN white bag with product name
Moistu:e: Type ol cat: Truck
pec.inst. 1. Glue and palletize 1 ton pert pallet, (MUST BE 40x48 PALLET!).
CAF DOCUMENT MAILING Oidei AdnowJ$T11et
lnvoicF:
Other
Fi$ght:
$hippil,$NQtICO?
SALES DEPARTMENT iMFORMATION
Seuens*i: Al
ZI
.:
4
LEHMAN 01606
CUSTOMER SPECIFICATION SHEET
Invoice, copies
BHI O aIlg
IT 29 So. Plainfield
OR
Ship to
Iennen Co.
Morristown, NJ
FDB Plnnt
Npnnpn Cnmpany 1Tsinnver Mw !4nrrlqt-nwn NT 079W)
Nate
-
Street Addres.
City & State
Ship Mennen Company. Hanover Ave.. Morristown. NJ
Nate
Street A4dre.,
City & St.ce
Rcuttitt Motor Freight Collect via Intrch'ngn. pIOhJEEq
ND. 56717 A
CDDE
56717 Al 71
CDDE
Spec.Instsuctions Must call ahead for Delivery Appointment.
PRODUCT CS)
.nlName 20 tons 01314PIC1"'3" hp
Tonprice Book
CDDE
1515
Name
CAR TYPE: Truck Typ.otpackge: 50# bags
Ton Ptice
CDDE
PRDDUCT SPECIFICATIDN
MOISTURE:
Grind:
SPECIAL INSTRUCTION #6. Plant to mail Cert. of Analysi
stating:"Olympic talc complies with
CTFA IFi Regulations concerning asbestos. On the basis of Xray diffraction, this lot does not contain asbestos. Olympic talc meets bacteria and mold spdclfications of less than 100 col./gm. ATTN: J.Montero, Q.C. I4anager.
Spec.Inst.
1. Glue and palletize 1 ton per DFW pallet. (40"x48") Code bags 10362 and Lot!!. Stretch wrap. Ship from one lot only. Copy of 3/L to be attached to last pallet in trlr in envelope marked: "Packing List".
SPECIAL DDCUMENT MAILING
SALES DEPARTMENT INFORUATIDN
Drdtx Acknowledgment: Invoice: Othel:
Shipping Notice: BILLING
Branch:
Salesman: Al
Industry: Zi
Preight:
I
Weight: Taxable:
Date: 1/11/82 it
Commission to:
CHG: Spec.Inst. ff6. 6ri8-87mh
Amount of Commission:
Terms:
DYW size. 5/15/82 rt
ADD:4. 9/14/83 rt
aiscauntAnD: #4. 5-17-84 nih
ADD: Spec.Inst. #5.11-6-84
LEHMAN 01607
CUSTOMER SPECIFICATION SHEET
NO. 12040B
invoice copies
Bill or Lading
Ship to: Charles of the Ritz Group Ltd. Rolmdel NJ
29 So.Plainfield
OR
rOB Plant
Diii
tp:
Accounts ayable Dept.,
Charles of the Ritz Group, Ltd.,. P0 Box 711,
Holmdel NJ 07?3
Name
Sucec Address
City & Sine
Ship to
Charles of the Ritz Group, Ltd., Rt. 35, Holmdel NJ 07733
Stint M*en
-
City & Statt
Routing: CustomS Pick Up
Spec.lnstructions
Plant must: calI48 hrs. in advance of scheduledpick-up date to confirm arrangements. REQUEST CALT.rBACK FOR CONFIRMED DATE. Tel. (2Q.)7a 6O7 terry or Ann.
hot?
PRODUCT (I
Name 20 tons Orean/Bg Pal
Ton PIke Book
pODE
Name
Ton Price
CODE
PRODUCT SPECIPICATION
(3F eeStnge, t3S. M rsvS
.ilend:
cobE
i-
S.F.
sue'zs?
_z.i4o0"073
o't otI7-or3
Poim:
Utind:
& Moisture:
Type of package: 50ff T/Mbag with product nan1e and Cust. 06-02168-00-093 & P0#
Type of car: Truck
Spec. Inst. 1.. Glue and palletize 1 ton per pallet.
- -.2. Stretchwrap.
3 Code each face of pallet with Customer Code:O6-02168-OO--093 & PO#. Bag codes not 1ed.
4. Copy of B/L to be included as packing list. 5. SHIP nON Q
SPECIAL DOCUMENT MAiLING
SALES DEPARTMENT INFORMATION
Order Acknowledgmit
Shipping Notict
Branch:.. ........................
JnvDlce:
Salesman: N2
Other:
BILLING
Industy: Z1L
rielght:
Commission to:
'lxtraS:
Weight:
Taxible:
Datr 6-6-85mh
Amount of CommiSsion:
CHG: Bill-eo-adress. 5-23-86mh
Terms: Discount
LEHMAN 01608
Qoo& CFNNEL
Invoice ccpIts $111 of LSITtJ
CUSTOMER SPECIFICATION 5$ET
Chanel, Inc. Piscataway, NJ
29 So. Plainfield
OR
FOB Plant
(lane].. Inc. 876 Centennial Ave.. Pistatawav NJ 08854
Name
Street Addie.;
--
City & Stste
Chajiel. Inc.. 876 CentenntAl Ave.. Picratawa NT
Nse
Street Ad&ess
ft, & State
Routhir Motor Freight Collect via Lestician Trucking
NO. 11965 A
CODE
- iic Al 71
CODE
Spec. Instructions Mark B/L: "A.N. DELIVERY ONLY" Customer Product Code 00-2431
PRODpCT (S)
Name 7(1 fonc qlTPThA I "s" h.IC'
eName Blend:
i
----
'ran Pnce Bnnk
Ton Pike
PRODUCT SPECIFIQATION
CODE CODE
1705
Form:
Glind:
Type of package: 5011 white bags flth ust. -code 00-2431
Moisture:
Type of Ca,: Truck
Spec.Inst.
1. Clue and palletize on DPW pallets, 40 bags per pal. Show Lot?! and cuss. code on bags. and paperwork. Stretch wrap. Certificate of Analysis to be mailed to:Chanel Research Center,Bill-to address, AttntMeena ShukLa,Quality Assurance.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORYATION
Older Acknawledgmafl:
Shipping Notice:
Branch:
Invoice:
Salesman: Al
Othv:
Flair:
BILUNG
-
-
Initustiy: Z 1
CflitIS1iOfl tO
Aawtt of Coirdislal
weirt:
IlL .-
Ott /fl(
Ta:AjD:Iflgt94 12/13/82 rt
PISCOMI.
LEHMAN 01609
Invoice copies Bill of LSlng
I CUSTOMER SPECIFICATION SHEET
NO.
Len-Ron Nfg. do Kolmar Port Jervis, NY
L2 29 So. Pjdnfield
1
B PlanE
tDoi? Len-Ron Mfg.Co., Inc.,. 350 Service Rd., Melville, NY 11747
Sueet Address
City & State
ZLMCODE
Len-Ron Mfg. do Kolmar Labs, King St., Port Jervis,N
Nan
Street Addxe.s
City & State
Routing Notor Freieht Collect via ni. fci\ 7c_oo
-
-c -
(.
Spec. inst:uctlons
PRODUCT(S)
Name Tons and materials as ordered
Nane
Ton price Bok
Ton Price PfrDUCT SPECIFICAtION
CooEPI
I
COOE
''
F onii:
Grind:
Typeotpackae: 5&0#coTdIeMs washriteecbpaigeswteitdhwpipthodeuaccthnoarmdeer
Moisture:
Typeofcar:Truck
Spec. Inst. 1. GLue and palletize best way for load Code bags as requested witheach order. Stretch iQrap.
.C.ert.of analysis to be mailed to ATTN:Carolyn Jioltz at bi31L-to-addrese
SPECIAL DOCUMENT MAILING O:dei Acknowlodgmenfr Invoice: Othe;:
FreI&ht:
Shipping Notice: BILLING
Weight: Taxable:
Oatr .3128183 rt
SALES DEPARTMENT INFORMATION
Branch:
Salesman: Al Industly: Zl
Commission to:
Amount of CommIssion
CRC:
Terms:
Robtinjr:.5'-7.,-B6mh-
Discount
LEHMAN 01610
Invpic E9P]
RI'!,!
29 o P1infifld
Le-m,Ron )ff. Co.. Inc..
,cti-ictC- 3cc
CUSTOMER SPEF;;TID $I1J!
Shipto: 'fP?9fl pffg. c.
vi1 WY
N9.5 156W
Inc.
oAJL
OR 23 Alpine
350 Service Rd..
nez Md,c,s
-
rop Plant
Meiville NY 11747
?LenrRon bffg. Co., Inc., A.S.R., 71 Maxess Rd., Me1vit3p 1Y
-. Street Addre.;
Routing: Motqr Freight ollpct vl.a Pp l) 7S2-285
Spec. Instiuctlons
1.
Customer
Plant. to
truck may havQ to pick up lq
advise ci. Sery4e oX th
twtpulaqapd,s.shqu]4
it
Ou
?, B/L must shpw: arrer must ca1 i6-454-5585 fq dei.very
appotnt!Dint.
PRODUCT (5)
Ianie.,.Name ..ns ?$ ordered Altale 300 USP/Bg Pal
Ton Price
Torn
PRDPUCTSPtQIflgATION
lend:
cqp
POP
Foim;
Blind:
Type of package: 59!! TIM white g witi proqct name and 'p e' c: ?qnom?r tuck
code: 9999-690244
PIG.
Spec.Inst. 1. Glue 6 palletize 1 ton per pallet, trflchwp.
2. Code bags as noted above.
3, Certificate of analysis to acc9mpanyshipent.
4. Ioose buij density to approx. 21 lb;./ft.
S02 odor.
$PECIAL DOCUMENT MAILING Dude; AcknowIdgment: Invoice: Othe:
Shipping Noti,: BILLING
Fuei$ht: E,ctIaS: Weight: Taxable:
Datr 7-30-84 h
SALtS DEP4RTMENT INFORMATtON
4$p!gsm.!l:
Indstiy: 1 Cc.nmIion to!
Amqwn 9! ewIVIlISSIW?:
Di;cour4
LEHMAN 01611
Invoice copies
Bill of Ladln'
-
29 Scn*h PiRinfield N
't-Bill
tp: AP I
.4
Name
CUSTOMER SPECIFICATION SHEET
NO. 04505 B
Ship to: Avon Prodtrts, Inc.
OR FOB Plant
Payable. P.O. Bflx 933. Rye. N.Y. 10581
S Ad.rns
City & Stew
.1P Avon Service Center, 111 Maltese Drive, Totowa; New Jersey 07512 (201) 89
Name
Street Address
City & State
Routing: Ship via truck,freight collect.
Spec. Instiuctions
Send freight bill to Avon Products, Inc. P.O. Uox 933 Rye, N.Y. 10581 Atth: Acets Payable
PRODUCT (S)
Name
AS ORDERED
Name
ILTALC 400
Ton Puce BOOK
Ton PUce
PRODUCT SPECIFICATION
qoDE CODE
roum:
Guind:
Type of package: SO # bags with product nane
Spec. Inst.
1. DEW Pallets
Mark Bags as indicated on B/L Stretchwrap
Molstuue:
Type of car: truck
SPECIAL DOCUMENT MAILING
SALES DEPAR1MENT INFORMATION
Order Acknowledgrnwt: EngI ewood
Shipping Noticr Englewood
Invoice: Englewpod
Othei:
Ship To & Routing Chngd. 12/10/85 1q15
BILLING
Braaich: tO
Salesmai:GPP
Industuy: Zl
Fuejght:
Commission to
-'----#3.
Amount of Commission:
Weight: Taxable:
Teums: Net 30 Days
Discount
LEHMAN 01612
Invoice copies
CUSTOMER SPECIFICATION SHEET
Ship to: Avnn Prnthirfl Inc
Springdale, OH
NC. 04510 A
South Plainfield
OR
BID
175 Protress Place ncr Mdze,s
tSoh:i" Avon Products. Inc.. 175 Progress Place
Name
Strcct Address
roa Plant
S'rindale OH 45246
City & State
Springdale. OH
City S Stat.
Roufing: Motor Freight Collect via Regional Consolidated
;fl45It) At Zi
CODE
Spec. instiuctlons Regional Consolidated TEL: (201)79 2-3100.
PROOUCT4S)
Name Tnnc nq Ordprpd SIIPTU/"S" hg pnl
Toa Price Book
Name
Toit hlce
PRODUCT SPECIFICATION
Blend:
CODE CODE
Form:
Type of package: 50?) bags
Grind:
Mo Is tine:
Typeotcaz:Truck
Spec. Inst.
Po.Glue and palletize 1 ton per DFW pallet.
Code bags: 0-747-1
Stretch wrap.
.'
( Ccw5ot,bA7 ,91.' AtAJ
mnczf&
Ec AmO1C)
SPECIAL DOCUMENT MAILING Order Acknowledgment Invoice: Other:
Shipping Notice: BILLING
Ecejht:
(.t.
Weight Taxable:
Date:
4/14/82 rt
SALES DEPARTMENT INFORMATION Branch:
Salesman: Al tndustry: ZI
Commission to: Amount ot Commission:
Terms: HG:Reg.Cons, tel.!!. 317183 rt
Olscowit:
LEHMAN 01613
Invoice copi
cuSToMR SPECIFICATION SHEET
2O98 B
Shipto
Frank E. Dempsey
t.eatd, Otttai,
CSoiid, 4Lt?d.................
DIII of LaSing
C 29 So Plainfield
- OR
FOB Plant
........C6rSEFrank E. D..Nem.mpseey.&...S.-pSnst,eLed.;,.A47dDdarveise!s A..v..e...,.cTio'ro&ntoS,rOanwtario, CAN t44N2A9
Ship Frank E. DNemapnseeyS&tiSnotsnA, Ldtdd., r45esEssandar Dr., LeaCsiitdy &e,SOtn.ttaerMio C4(a4naCda5 i 20948 04 .QQ
Routing: Customer Pick-up through border broker Universal Custom Broker, Ltd.
Spec. Instiutlons
(e'. A'
2 4/,.Ti- orToottroo,nOtont5a;r.io, ,Suite 1100, Can&da M5J 2E3 /dttlA=
PRODUCT (5)
Name Tons and materials as orderpd
Ton Price
. CODE::......
Name
Ton Price
CODE
PRODUCT SpECIrICATI0N
Bicdd:
Foim:
Grin4:
Moistuic:
Type of packagq: 5311 TIN white bags with product name
Type of c:
and custpraer codes to be advised with each order
Truck
Spec.Inst. 1. Glue and palleti?e 1 tpp per pallet, or best way for load.
Code bags as npted with each order. Stretch wrap. CerCificate of analysis with actual test results tp accompany shipment.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Oidei AcknowIedgmet:
Shipping Noticc
B iancht
Invoice: CCI AND CANADIAN EXPOE DEC MUST ACCOMPANY SHIPMENT.
Salesman:
Other:
Nail copies to Carol and to border broker.
at
ship-to
address
&
S
Cust.Servic-.
Industry:
BILLING
Q4
QO
(.Freight:
Weight: CHG: Spec.Inst. #4. ll-2086mh
Taxable: bate:
2/4/83 rt
Commission to: Frink E flmpy.
5W.0
Amount of Commission:
CHG: Ship-to-address. 3-15-.85mh
_CV..
TCeRimGst: BCrHoGkeCroandrdmriessssi.o7n-r1a9te-.S.341n2th6/83 rt
Ac!t:int:SpCeHcG.I:nSstl.s#n4i..&l2In-5d-s8t.4ncnqde. 725r83 mh
LEHMAN 01614
CUSTOMER SPECIFICATION SHEET
NO. 20948: A
Invoice copies
Bill of Lading
sipto Frank F. Deinpsp.y & Sons? Ltd. 'Leaside, - Ontario, Canada
\.223 Amine
OR
Frank E. Dempsey & Sons. Trd. 47 PRvies Ave
Name
Streci Address
Ship to
5 sandar Dr.
Street M&n.
FOB Pliinr
Toronto flnt2rfn rn City & State
Leaside Ontario Can.
Ciw & Sine
i
)4AM2A
:.
7j ,. , CODE
Routing: Customer Pickup via Reiter Wholesale Dist. through border broker:
UNIVEPSa CUSTOM BROKER, LTD
P0 Box 1250- Station B
Spec. Insteuctions
Fort Erie, Ont., Canada L2ASN9
PRODUCT (5)
Name Tons as ordered ALTALC 4001 bag IntJ.
TonPrice Rnnk
Name
.
Ton PrIce
PRODUCT SPECIFICATION
CoDEr>:0
CODE V
Form:
Typeofpackfle: 501! bag
Grind:
Moisture:
Type of car: Truck
Spec. inst.
1. Glue and palletize; 1 ton per DEW pallet: Bag code: FEDCO 400 TALC & Lot/I. Stretch wrap.
Certificate of analysis to accompany hi*ment,
SPECIAL DOCUMENT MAILING O:der AcknowIedgmit: Invoice: Other:
Freight:
Shipping Notice: BILLING
WeIRhtDlL Spec.Inst. #4. l-26-S5nth
Taxable:
Date:
1/9/82 rt
SALES DEPARThIENT INFORMATION
Branch:
Salesman: Industry:
Q1
zi
Commission to: Fnfnk E. flempsoy
Amount of Commission:
- 5%
CHG: Ship-to-address. 3-15-85th
Terms: CHG:Slsinn. code. 2/4/83 rt
CHG:Comniission rate. 4/26/83 rt Dlscouit.CHG: Spec. Inst. #1. 11-8-85mh
LEHMAN 01615
Invoice cIes
29Bill DI Lading So. Plainfield
Avon Products. Inc;.
Nsme
CUSTOMER SPECIFICATION SHEET
Vdptp: Avon Foducts, Inc. )Jorton Grove, IL
OR
6901 Golf Rd.1 Zunt Adds,,;
pP1ant Morton Cr'"'ct-s.d 60053
City aSian
Avon Products. Inc.. 6901 Golf Rd.. Morton GrQve. IL
Nase
Street Mdi,..
City & State
/ft. /-fc'o c2ao- 0)38
Routine Motor Freight Collect via Regional Consolidators
o. 04440 C
CODE
04440 Al ZI
CODE
qE s#'m1mcxlfottSpec. l,ist,uctioas
7W,QA)
ad sgmc
5$mtE CEZtft
"cc-
/r$t
- - 43Jt. y-
rn'J gt'tk4&) AwL
j..ICCvVZ 4./CA/t@
cc,k's,'6L.-rc?; ,vo,) c/a aEC,o41Qc CoAiPXijW
-gcz'
C- OaPim") OP
<Ac-179 4/DIV!Q
5NOM/ cpc'r Ad L/X' g/c'c izrSsu#Z
C - 1tr (sEe 9t'E)70PRODUCT(S)
t:.
wn Tons as ordered SJLJPRAI"S" bag pal
Tatptic. Book
7ns
Tcn Price
,PRODUCT SPECIFICATION
CODE:
Blend:
Form:
Typeofpatkfls: SOD bag
Guild:
Moisture:
T of cat: Truck
tpec. Inst. 1. Glue and palletize 1 ton per pallet or best way for truck.
Code bags 0-0747-1 and PO#.
Stretch wrap.
SPECIAL DOCLNENT MAILING
Oid.i A;knbwI.drait
Invoica: OtMr;
Frnjght:
Sn:
Shlppfttg NoticE
!ILUNa
Tazttr.
Set 6141.82-n-
SAlts DEPARNENT INPWVMTIQN
kIbsinsi: Li
Ca.imlssiah tG..-'-
Taunt Dlsc*tat
LEHMAN 01616
CUSTOMER SPECIFICATION SHEET
NO. 04495 A
Invoice copies
Bill of Ling
SNp to: Avon Products Inc. Hillburn, NY
29 So. Plainfield
DIII tp:
-Avon Pror1nrt, Tne..
Nw.
-
DR
1 Division St.. fleet Address
FOB Plant
Suffern NY 109t1 Attn:Acct' City & State
Den
COOE
Ship to:
Afron
products.
Inc.
cloY
BUb.urn.
Warehiec.4St
iIIllhiirn NY inqu
Name
Strtet Address
City & State
Routinr. Motor Freight Collect via 5j4.S. Express Te1.-143-95q-49&5-er--4736
Spec. instftJctions
PRODUCT (S)
Name Tons as Ordered SUPRA/ "5" bag al
TonPric. Book
Name
. Toti Ptice
PRODUCT SPECIFICATION
CODEL7OS,.14 y.
COOEy-
Form:
Type of packfle: 50# bag
Grind:
Moisture:
Type of cal: Truck
Spec.Inst. 1. Glue and palletize 1 ton per DFW pallet, or best way for truck.
.2. Code bags: 0-0747-1, and cust. PO#.
-
3.
4
Stretch wrap. Plant must ilfditi 'using a Master Bill
all Rillburn orLading,
shi,p4m-jp-e-n-ts-f-o-r-t-h-e-w-e---e--k----a.n--.f--i-m--ak-e--o-n-e-shipment
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order AcknowIedgmit:
Shipping Notice:
Branch:
Invoice:
Salesmai: Al
Other:
BILLING -
tndustcy: Zl
-
Fr eight:
7-
143:
Weight Taxable:
DateS 118/82 rt
Commission to
Amount of CommIsslon
-
Terms: CHO: Bill & Ship addresses.11/9/8Z
CUG: Bill to address. 2-24-84 cit DIscounCRaGls:RooGutHinGg &BAillD-tDo;#a4d.d4r/e3s/8s4 rt
LEHMAN 01617
Invoice copies
Bill of LSIng
'S 29 So. Plainfield
Bill Davlyn Industries, Inc.,
tp:
N .me
?IP Davlyn Industries, Inc.,
N.me
-
CUSTOMER SPECIFICATIOH SHEET
20560 A
NO.
Ship tr Davlyn Industries, Inc. Cranbury, NJ
OR FOB Plant
105 Melfich Rd., Cranbury, NJ 08512
Street Address
City & State
105 Melrich Rd., Cranbury, NJ 08512
Street Address
City & State
v CODE
.<IOSGO AlZl
COOE
Routing: Motor Freight Collect via Lestician
Spec. Inst;uctlons
PRODUCT (5)
Name 20 tons SIJPRA/"S" bag pal
Name
Ton Price Bank
Ton Puce PRODUCT SPECIFiCATION
CODE t
COOEr
Form:
Grind:
Typeofpackage:50# TIM white bag with product nanie
Spec.Inst. 1. Clue and palletize 1 ton per pallet. a. stretch wrap.
MoI5tute:
Type of car: Truck
SPECtAL DOCUMENT MAILING Other Acknowledgment: Invoice: Othei:
Shipping Notice:
BIWNO
Freight:
Sn:
Weight:
Taxable:
Oate: 5124163 rt
SALES DEPARTMENT INFORMATION
BTanch:
Salesman: Al
lndustty:
Zl
Commission to: Amount of Commlsslow Terms: Discount:
LEHMAN 01618
CUSTOMER SPECIFICATION SHEET
Invoice copies Bill of Lading
Shiptp: Revlon, Inc. E4ison, NJ
29 So Plainfield
OR
FDB Plant
Revlon, Inc., AcdountstBa9able;JPO
J11
ox 853,Mettiehen, NJ
08840
Name
SUeet ddtesa
City & State
PlO. 77293 A
Revlon, Inc., Woodbridge Warehouse, Grace St. and Old Post Rd., Edison. Nfl 77293 A] Zi
Name
Street Mihen
Cicy& 5t,ti
CD
Routing: Customer Pick-up
Spcc.Instwctlons 1. Call Traffic Dept. one week prior to pick-up date:(201) 287*?7O54ri
PRODUT (5) Name 15,125 tons SIJPRA/ "5" bag pal
Name
roum: Type at package: 50/I bags
Grind:
Ton Puce BookCDDE
Ton Puce
CDDE
PRODUCT SPECIF9CATIDN
#6.C/4 inclu4jng asbestos analysis to be sent to:Brian Wilburn,Q.C.Dept. byfF plant."This lot contains no asbesto-. using CTPA .J4-1 test method" on C of A.
Molstuue:
Typeotcau: Customer Truck
Spec.Inst.
1. Glue and palletize 605 bags on 15 DM pallets.(40"X 48") Use corrugated cardboard slip sheet under bottom bag layers. Bag codes: ROWND 98775, Lot/I, Cust. POlk, and weighs in kilos. Stretch wrap. Stock /1 ROWND 98775 to appear on all paperwork.
SPECIAL DOCUMENT NAILING
SALES DEPARTMENT INFDRMATIDN
Order AcknowlSgmmt Invoice: Other:
Shipping Notice: Plant to call: Mrs. Betty Lenart on shit date. 201-287-1400 EXT 7311.
BILLING
Buaiich: Salesman: Industty:
Al
Zi
Fucight:
Weight: Taxable:
Date
1/14/82 rt
Commission to:
Amount of Commission:
ADDS Ship notice. 5-23-86mh Terms: ADp: Spec. Inst./I5. 3/30/82 rt
ADD: DFW size. 5/15/82 rt DiscountTh Spec. Inst. #6. 5-25-84 mh
CHG: Phone/I. 3-26-BSmh
LEHMAN 01619
Invoice copies
Bill of Lading 29 So. Plainfield NJ
Polycorn Uuntsrnan Inc.,
Name
Ship Pnlvrn,n U,,nrcmnn Tnn -
,
CUSTOMER SPECIFICATION SHEET
NO. 74222A
Shiptr Polycorn Huntsman Inc.
Donora PA
OR ron Plant
P0 Box 492,
Street Addres3
Donora PA 15033
City & State
Washington St.,
flnnnra TnAtiarra1 lrlr flnnnr PA 1 Sfl
' CODE 7L222 Ff2 L0.
Routing: Motor Freight Collect
Spec. Instructions Plant to arrange carrier
PRODUCT (5)
Name 20 tons Mistron ZSCVM/ "S" E Pal
Ton Price
N ante
Ton Price PRODUCT SECIFICATION
Blend:
Book
CODE. 0407, COOE
Foin:
Gund:
Type ol package: 3011 T/M Bags with product name
Moistwe:
Type of cal; Truck
Spec. Inst.
1. Glue and palletize 1 ton per DFW pallet.
2. Stretchwrap.
3..
CERTIFICATE OF ANALYSIS SENT AnN SCfl MORFoRU
U1CIFYXNG
THE
PARTICAL
SIZE
DISTRIBUTIOyNSAcN4D1BgRdIGHTNESS
SPECIAL DOCUMENT MAILING Otder Acknowledgment: Invoice: Othe::
Shipping Notice? BILLING
SALES DEPARTMENT INFORMATION Branch: Salesman: Ff2 lndustty: LO
Picight:
xt I as: Weight:
Taxable:
Date l-2186mh
Commission to: Amount o Commission Ternis: Discount;
LEHMAN 01620
Invoice copi..
PHI of Lading
(_29 So Plainfield
Mennen Compahy,
Nsme
cusToMER SPECIFICATION SHEET
Ship to: Mennen co. Morristown, NJ
OR FOB Plant
Hanover Ave
Morristown,NJ 07960
Sties Addrss
City &St.t
Mennen Company, Ns.e
Hanover Ave.
Morristown. NJ
Suet Addzen
Cjty& Stite
RoutIn& Motor Freight Collect via Pioneer Freight
No. 57 C
cdbE
51l7 Al 21
: CODE
Spec. Instructions 1. Delivery appointment required. TEL. (201)631-9089.
PRODUCT(S)
Name 20 tons SUPBA/"S" ba pe1 Name Spec. 10628
Form:
Gflnd:
Ton Mice Book
COD: 1705
ran Price
CODE
PRQDUCT SPECIrICATI0N
SPECIAL INSTRUCTION #6. Copy of BIL to be attached to last pallet in trailer in envelope marked: "Packing List".
Moistuje:
Typeof package: 50]? white TIM bag with product name and cust. code: 10628
Type of c: Truck
Spec.lnst.
1. Glue and palletize 1 ton per 40x48 pallet. Code bags as described above. Stretch wrap. Ship from one lot only. Mail Cert. of Analysis MUST be mailed to:Jose Montero at bill-to address, ATTN:QC Dept
SPECIAL DOCL*IENT MA!LING
SALES DEPARTMENT INFORMATION
Order Acknowledgmft
Shipping Notice:
Invoice:
Salesman: Al
Othe::
BILLING
Industry: 2 1
F,eight:
L
Weight:
Taxable:
Date: 2/17/83 rt -
Commission to
Amount of Commission:
ADD: Spec.Inst. 116..L1-6-84 mh HG: Routing. 6-22-87mb
terms:
Discount:
LEHMAN 01621
hwoIcs pIn
CUSTOMER SPECIFICATION SHEET
NO. 11280 A
doCarter Wallace? Inc.,
Peterson Puritan
Cuniberland, RI
*29 So. Plainfield
mt.," Carter-Wallace,
NflC Carter-WaLLace, Inc.
OR
Drawer 12,
aaw
--
roe Plant
Cranbury, NJ_I70a85fl1.2
P /o Peterson Puritan, Inc., Martin St., Cumberland, RI 02864
Na. - Stint Mt... - CityaSaic
Routine Motor Freight Collect via Pioneer TEL.(701)887-0543
Gupt
1711280 Al Zi
CODE
Spec. instwctions 1. Call Peterson Puritan for docking appointment. (401)333-4200
PRODUCT (5)
Kane 12 rnnq SIIPRAFTNO/"S" hag pal
Name
TOIIPIICS Book Ton Pike
PRODUCT SPECIFICATION
CoDE:-- 17fl
CODE:
GrIn&
Moisbuc
TpeofpacIco: 509 T/M white bag with product name
and cuat. code: B-669/PO#
-
Typeofca: Truck
Spec Unit- 1 Clue and yalletize 1 ton per pa]zlet SUP PROM ONE LOT ONLY
InvoicE
Oth-
s
1uEmuat show'-'
oltent lea8tn 2d
71
4. :dert;-o Analysis to be mailed-to'Hr; -Bill Easerbrooksat-etersorPuritan(shirto)-.
&o:Dr[D.Daiist, QC Dept.,Car-Wal1ae,P0Box#1, Cranhiury,NJ:08&I.2.
SPECIAL DOCWAENT MAIUNG
SALES DEPARTMENT INFOIWAnoN
ShippIng NoficE
rwdc 1,. -
-
saini:
A-r
A': -;
I
-
-
is-Z-1..
I
-
RI WHO
eFreight
Amount of CoamI$1I&
-.
Ta:c6#2cfl.,jj2./!LraL
:.t:-:.Taitici,: ......'.-: ..--..
--
n
LEHMAN 01622
MvalcecapIes
CUSTOMR SPECIFICATION SHEET
C-04505
Avon Products Inc. Int'l Div-
jS. Plainfild (29)
s. plainfield
Bill .n.n t...a..a. Tnau " 57th St., New York, N.Y. 10019
SantAdtn.
.CIw*$c.w
fD4505-T5-ZX ...
P SeeB/L
-
- Saw Mt...
..
Rautint Truck to. harbor prepaid for- export
r Ian Send freight :bjlls to Avon Products Inc. 9 W 57th Street -New York, N.Y. 10019
PRODUCT(S)
Nan. Tons as ordered, Supra talc exp. bag
Name
T.%P*Ice PIIODUCT SPtCIflCXflOhI
Blind:
Four Type i paaagc
50 lb export -bag with product
Typ.cr Truck
spec. Inst.
'1. 1 Palletize bn-DFW pallets; 40 bags/pallet. 2. Stretch wrap . .
SPECIAL DOCLJIENT MALLING
Osde Accwledrwt Bill to A8dress Invoice: Bill to A8dress
Other:
Extant DFW pallets @ Book Stretct-wrap Book
Weight Taxable:
SALES DEPARTMENT INFOIWATION
Slipping NotICE Bill to Address
Bracfl; T-5 .
Salesasi: CR14
flIa&sby
BILLiNG
None
Conmiasketo:
None
A'noimt of Comrlssloit
11/5/79
Tens:
Discot
. -.
LEHMAN 01623
Invoice copies
BIII o Lading "29 So Plainfield
1. Perrigo Co.,
- Newt
CUSTOMER SPECIFiCATION SHEET
Ship to
Perrigo Co.
Allegan; MI
OR
117 Water St.,
Street'Address
FOB Plant
Allegan, Mt 49010 Ciii' & ,te
L. Perrigo Co.,
Name
117 Water st.,
Street Address
Allegan, Mt 49010
City & State
Rotzting Customer Pick-up
NO. 72820 A (Revised)
C
:C0 Al Zl
COD
Spec. Instguctlons Plant to call Bob Decker to arrange pick-up. 6.i6396-l964.
PRODUCT (5)
Name 20 tons MONOELRND/ bag pal
st.Rams
product code RN 3833
*Ien
TOIi Price Booic PRODUCT SPECIFICATION
CODE CODE
Form:
Grind:
Type otpacKage: 501/ TfM white 1ags with product name
Moisture:
Type of c Truck
Spec..Inst.
L Glue and palletize 1 ton per pallet. Code pallet face with cust. pro.duct code RN 3833 & cust. P01/. Stretch wrap.
1765
SrCIAL DOCUMENT MAILING Order Acknowledgment Invoice: Othe;:
Freight:
Shipping Notice: BILLING
DEL: Spec.tnst. 1/4. 5-30-86mb
Weight:
Taxable:
Date:
9/9(82 rt
SALES DEPARTMENT INFORMATION
Branch:
Salesman: Industcy:
Al
Z1
Com miss ion to:
Amount of Commission:
ADD: Rtg. Spec. tnst. 5-36-86m1i
cilNqf83Terms: ADD:Ins#4.li/lf82 rt CR Price to CUG:Price to
Discount:
rt
LEHMAN 01624
(oo Cntfli R
Invoice copies DIII of Lading
CUSTOMER SPEcIFIcATION :5UJfl
Iptq
NO. 11279
BIB
tO.
CARTER-wMM
arne
OR
! !;
FOB
-S.
Carter-Wallacq Izc, Mnf_r1-princ
Stteec M*cn
Acre Rd Cranbury
Cigy* $tsi
1t,T
Roupn MOTOR FREIGHT COLJIECT Carrier must call (609) 448-6002 X 30 for dock appt at destination
Spec.InsUuctlons Certificat of analysis must be mailed to Dr. 0. Daoust, Control Dept at sold to address CODE BAGS: B-l224
a
PRODUCT (s)
Na,
- Toiifjlce
ToiPgice
PRODUCT SPECIFICATION
C00E1: CODE
Form: Type- of .packae:
Spec. Inst
Grind:
Moistuje: Type of car:
I
SPECIAL 000(flENT MAILING Order Acknowjedgment: Invoice
flipping Notice:
Other:
Freight
On:
SIWNG
Weight:
Taxtte:
Otto:
SALES DEflRN!NT INFORMATION Branch: SaIesn2:
In diistry:
Cnmlssjon to: Amount crConmInion Teims: Oiscount;
LEHMAN 01625
invoice copies
rBill of LXIng
Lm 29 So. Plainfield
Bill tp: Kolmar Labs,
Name
-
1
CUSTOMER SPECIFICATION SHEET
SIdp to Kolmar Labs
Port .Jervis, NY
on
KinRSt.
St!ee! Addiess
FOB Plant
Port .Jervis. NY 12771
Cicy & State
Ship
to: Kolmar Labs
King_St.
Port jervis
Nssae
Suite! AddictS
,4'otJAtd.
CLcy & St.te
212 9a9-4'YC
Routing: Motor Freight Collect via44ortorane Freight Systems ---800=3
NO 48435 C
- CODE
48435 Al ZI
Spec. Instructions 1. Extra copy of B/L to be, attached to last pallet in truck marked
"Packing list." Mark B/L: "One (1) envelope-1 lb."
PRODUCT (5)
Name Tons as ordered SUPRA/TS" bag pal (Code 143748) Ton Puce Book Name Tons as ordered SUPRAPfl4O/"S" bag pal (Code 143164)ronpcice Book
PRODUCT SPECIFICATION
CODE CODE
1705 1706
C
Form:
Gihnd:
Moistuce:
Type o(package: 50/P T/M white bag with product name.
Type of oar: Truck
and customer codes: 143748 (supra)
143764 (Suprafino)
Spec. Inst.
Glue and palletize 1 ton per pallet.
Code bags as above.
Strgenttchtowerfalpd. C/A
llLtet
1 copy
ata,
DluB 2
8acte ppm5
a
Arsleenslsc
thmests1t00
gf.gm)
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Oudec Acknowledgment Invoice:
Othei:
Shipping Notice:
BILLING
Branch:
AlSalesman:
Industly: Z 1
Fceight:
(
Weight:
Taxable:
1/19/83 rt
Date:
Commission to:
CIIG: Rtg. l-21-B7nth
Amount of Commission
CUG: Rtg.Spec.Inst. lO-25-S4rnh
Tczms:CHG:Product Cust. Codes.6/9/83 rt ADD:- Spec.tnst. #4. 1-11-84 tub
Discount GIG: Routing.2-24-84 tnh ADD: Rtg.Spec.tnst.fl. 5-17-84 uth
LEHMAN 01626
Invoice copies
DIII f Lading
&29 So. Plainfield
Kolmar Labs,
N.me
Koltuar Labs
N.me
CUSTOMER SPECIFICATION SPEET
Ship to Kolinar Labs Port Jervis, NY
NO. 48435 A
OR 27 Grand Island
ro Plant (or Mies)
King St.,
Street Address
Port Jervis. NY 12711
City & Sc.ce
-
CODE
King_St.
Scceec Address
Port Jervis NY
City & Scae
48435 Al Zi
CODE
Routinr Motor Freight Collect via 4gtano Freight Systems 800 334 3872
Spec. Instructions
1. When shipping from Grand Island, carrier to be advisedbill for Inbound Freight less MIT charges.
2. Extra copy of B/L to be attached to last pallet in truck marked "Packing List." Mark B/L: "One (1) envelope - 1 lb."
PRODUCT (S)
Name Tons as ordered OLYMPIC! bag pal
Ton Price Book
Name
Ton Peace PRODUCT SPECIFICATION
Lnd:
CODE CODE
1515
I
Form:
Grind:
Type of package: 5011 T/M white bag with product name
Moisture:
Type of car: Truck
Spec. Inst.
1. Glue and palletize 1 ton per pallet (or best way for load).
Stretch wrap. Mark each face of pallet with Cust. code: 143695.
Plant to send C/A InCluding all test data,plus bacteria (less than 100 Col./gtn)
asbestos N.D. Using CTPA J4-1,Lead (Less than 20 ppm) &Arsenlc (Less than 3 ppm) to
'1 '. . - y burns,
SPECIAL DOCUMENT MAILING
copy to Cust. Serv.
SALES DEPARTMENT INFORMATION
OWe, Ackiiowledgment: Invoice: Other:
Shipping Notice: BILLING
Branch:
Salesman: Al Industry: Zl
F:eight:
-
(Jas: When shipping from Grand Island only:
1. stretch wrap- Book
weight: 2. Inbound Freight at current rate.
Taxable: GIG: Rtg. 121-S7mh
9/24/82 rt
Date
Commission to:
Amount ot Commission:
CRC: Rtg.Spec.Inst. 10-25-84mb
Terms: CHG:Routing. 3/7/83 rt
CUG: Rtg. 12-14-83 nih
Discount:
Spee.Inst. 4. 1-11-84 nih
ADD: Rtg.Spec.Inst.#2. 5-17-84 rnh
CHG: Rtg. 8-30-84 mIt
LEHMAN 01627
CUSTOMER SPECIFICATION SHEET
Invoice copies Bill of Lading
Sht& PLC Specialties Fairlawn, NJ
'-s( 29 So. Plainfield, NJ -
Platit
PLC Speciaidies, 20-10 t4aple- Ave., Fairlawn NJ 07412
Name
.. Street Addns.
City & State
Ship PLO Specialties, 20-10 Maple Ave., Fairlawn. NJ
Nsa.
Sneet Mdgese
City & State
.tRouting: Motor Freight. Collect j1A& AM. Delivery preferred - -.
Spec. InstructIons 1. Plant to arrange carrier.
70010 A
'S.
PRODUCT(S)
Name 20 tons SUPRA/ bag ,al
Ton Price Book
Name
Ton Price
PRODUCT SPECIFICATION
50/50 - Korean/Italian afl /fl Yb
C DDE 4y-;
Form: GrJnd:25 lbs. u 3
Mfljmum los t.astty.Type of package: 50/ft TIM white bag with produet name
r4nd code: RTL 1119 X
Moisture:
Type of cat: Truck
Spec. Inst.
1.. ode bags as above.
-
plue and palleti.ze I ton per pallet.
$tretch wrap.
1st eetT&
SPECIAL DOCUMENT MAILINJ7 ?Z0 c&. Qs-LLt4 Wit
SALES DEPARTMENT INFORMATION
Oider Acknowledgmeiit
Shipping Notice:
Branch:
Thy cite:
Salesman: Al
Oth&:
.
DI L.0 NO
.
Indushy: Z1 .
Freight:
Commission to:
Weight: Taxable:
-
.
..
DMr 11124182 rt
Amount of Commissla&
ADD: Routing Inst. 1-9-84 mIt TAeDrnnD:C: RBGl:eRnodut&ingG-inrsitnucdtjoInnsst. 11111/81148/38r3t ,
Discount: CRC: Rotiting. 4-1-86mh
LEHMAN 01628
Invotce copies
Bill of LSIng
P
Irom
29 South Plainfield NJ
!lI Chanel Inc.,
N*me
PLC Specialties,
N.me
CUSTOMER SPECIFICATION SHEET
Ship to PLC Specialties Fairlawn NJ
NO. 00244A
OR FOB Same
876 Centennial Ave.,
Piscataway NJ 08854
Stceec Addcesa
Ctiy & Sc.ce
20-10 Maple Street,
Fairlawn NJ 07410
Scceec Address
City & Scace
a
Routing: Motor Freight Collect via Apex
Spec. Instructions A.M. Delivery Preferred
PRODUCT (5)
Name 12 tons Supra/Bg Pal
Name
Blend:
T Price Book
Ton Price PRODUCT SflCIFICATION
Form:
Grind:
Type ol package: 50# T/M bags with product name and Cust. Coder 00-2431
Moisture:
Typeotc: Truck
Spec. tnst.
1. Glue and palletize 1 ton per DPW pallet. 2. Code bags as noted above.
CODE CODE
SPECIAL DOCUMENT MAILING
Order Acknowledgment:
Shipping Notice:
Invoice:
Other
BILLING
Freight: xtias:
Weight:
Taxable:
Da(e 6-22-S7mh
SALES DEPARTMENT INFORMATION BrNtch:
Salesman: AZ
Industry: ZI
Commission to Amount of Commission: Terms: Discount:
LEHMAN 01629
4 PrU'rice Matchabem
JOHN STREET, CLINTON, CONNECTICUT 08413
. TELEPHONE 203-889-6801 # 00-145-8599
Noveliber 12, 1987
CTursatfafuiecr DSeervPitcIeflt
SECOND REQUEST
Cyprus Ithustrial Mineral Co.
Talc Division
651 Metucten Road
South Plaint ie14 NJ 07080
DearGentlenen:
On all future releases to Chesebrcugh-Lkrsd s facilities frau your plant in South Plainfield, NJ, please use the follcwing rcsitixig:
TO: Prince Matcbbefli Div., Huntsville, AL
Via: Thurstom Motor Lines
This carrier can be contacted for pickups by calling: 201-225-6363. Huntsville, At.
NOPE: All abipments to Huntsville, AL are to be warde1 freit collect. Failure to ccrjPly with these inatrizftiais win result in charge-
backs for excess freight.
The above routing applies for TAt less than 941 shipments only. Shipping izwtrtrtlons to other Chesebrough-Pads facilities and thipiuenta ..exceeiing S4 lBS. are to be aordinataLthrPughthi cIq'artment 1rj contacting either myself or Regis Kennedy at 203-669-8601.
This routing steroedes all previcus instructions and your aaiipliance will be greatly appreciated.
Sincerely,
cNtsms
(5682Y)
(5683Y)
: Mr. Ernest Brantley Thurston Motor Lines 600 JcIinston Road
tharlotte, tC 2DrIVISION OF Chesebrough-Pond w.
LEHMAN 01630
Cjopt: PLOCLG,#
VIVDICt CCOLtS
Bill a! LIng
29 So. Plalnfield gu Plou:h thc
Name
tSohip Plough. Lnc..
Name
Rautinv Customer Pickup
CUSTOMER SPECIFICATION SHEET
ShIpto Plniigh Tn,' Memphis, TN
OR
I, ac son_Ave Street A 'S
3077 Tarjeson Ave. -
Sneet Address
FOB Plant
w - in. -
City & tne
MempMc TN
City & State
NO. 74104 B
CODE
74104 Al Z1
CODE
SPec. Instuctions One envelope containing packing list: 1 lb.
PRODUCT (5)
Name tang na n nrpzLSUPRAFINOJS_ba2 nat
Ton Price
Name
Ton Price PRODUCT S?ECIFtCATION
gnr*r
CODE!
CODE:
i''
C
Form:
Grind:
Moisture:
Type otpackage: 3O# TIM white bag with prodcut name and customer code#: 08190-40/PO#
Typeotcar: Truck
Spec.Inst. 1. Clue and palletize 1 ton.per pallet.
Stretch wrap. Extra copy of B/L to accompany shipment as packing list. Certificate of analysis to accompany shipment to attn: Vay Erwon, Quality Control.
SPECIAL DOCUMENT MAILING Order Ackncwlcdgmait
Invoicc
Other:
Freight:
Shipping Notice: BILLING
Weigtif:
TuthIe
rtDate: 1/10/83
SALES DEPARNENT INFORMATION Branch:
$alesmai: Al
Industry: Zl
CAomDmDiss:icSa tpo:ecJnst. #4. 3L5BSmh
Amount of Cummission:
ADD: Rtg,Spec.Inst., & Spec. Inst.#4.
Teims:
4-19-84 mh
O4scquntt
LEHMAN 01631
Invoice copies
CUSTOMER SPECIFICATION SHEET
NO. 12400 A
Ship to chesebrouqh Porxs, Inc. Perth Amboy, N.
Bill of LSlng
rrorC 29- South Plainfielci._N.J,OR
ran Plant
pu; Chesebrough-Pbnds, Inc. 33 Benedict Place, Greenwick, Conn. 06830
N.me
Street Address
Lily & Sr.te
Ship chesebrough-Pbnds Inc Perth Pztoy Warehouse, Sheridan & Paterson Streets
N.e
Street Addxe.s
Lity&St.te Perth P2ty, N.J.
Routing: Via truck to warehone. Freight collect.
Spec. Instsuctions Subnit sairple for analysis to Group Leader, Chesebrough-Ponds, In International R&D, Trunbull Industrial Park, Trumbull, (bnn. 0661
PRODUCT (5)
TQSASOBDERED
Name Name
Blend:
PRODUCT SPECIFICATION
Form: Type of package:
Grind:
4 xort bags with prcuct nate
Spec. Inst.
1. DW Pallets
Stretchwrap Mark bags as indicated on B/L
Moisture:
Type of c&: tnick
SPECIAL DOCUMENT MAILING
Order Acknowledgmsfl: Bill to Acid.
Invoice: Bill to Acid.
Other
Fcelght: fxti as: Weight: Taxabte:
SALES DEPARTMENT INFORMATION
Shipping Notice: Bill to MCI Branch: 16
Salesman: (jJfi_
BILLING
Industry: Zl
Commission to:
Amount of Commission:
Terms: Net 30 Days
Discount:
LEHMAN 01632
CUSThMER !PtCIF!t%T'Ow SHEET
'ft C
Invoice copies en; of Lading
-
Ship to: CheqphrotghPondq, Iu Perth Mthoy, NJ
29 So. Plainfield
OR
Ixport
FOB Plant Raritan Gt
Pc ChesebroughPbnds, Inc., Acct. Dept. , ZndPloor/2aritan Plaza ru,Edison, NJ?
Naze
Street Mdresi
City & Si.re
08837
CODE
VChesebroqghPonds, Inc., Perth Arnbpy fist. Ctr., Sheridan & Paterson StQ,,4.
N.e
Ss,,c Addtess
CU, & S*nerth Ainboy, NJ
08861
Routln. Motor Freight Collect via Lestician
12395 Al 1
CODE
Spec. Instructions
.1
PRODUCT(S)
Name Tons and materials as ordered/"S" bag pal
Ton Price Book
CODE
Name
Sd:
Form:
Ton Price PRODUCT SPWIFICATIDN
to - 01
Grind:
Moisture:
CODE:
Type of package: 501/ white TIM bag with product name and Gust, code and P0/i.
Type of CM: Truck
Spec.Mst.
1. Clue and palletize best way.
Code bags as advised with each order.
Stretch wrap.
Send preshipme_ample of each produet to: Peter Tuite, ChesebroughPonds, Inc.,
(ZOO grams)
40 Nerritt Blvd., Trumbull, CT 06611
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Ordei AcknowedgmeM: Invoice: Other:
Shipping Notice: BILLING
Branch:
Salesman: Al
Industry: Zl
Fleight:
Sras:
WeIght
Taxable:
Dstr
1/17/83 rt
Commission to: Amount of Commission:
Teems: CHG: #4. 11/21/83 rt
Discount:
LEHMAN 01633
CUSTOMER SPECIFICATION SHEET
Invoice copies
DIII of LIng
Shiptr
Stevens
Stuart, VA.
29 So. Plainfield,
OR
FOB
J.P. Stevens, Pattick Plant, Hwy 58 East, Stuart , VA 24171
Name
Street Address
City & Stare
Plant
J.P. Stevens, Patrick Plant, Hwy 58 East, Stuart, VA 24171
N sine
Street Addies,
City & Stare
Routlnr. Customer PickUp.
NO. 24853 C
CODE
424853
RO
CODE
Spec. Instructions
Plant to call 3 days in advance for pickup information Hr. Daryl Moore (703)694-3131 Ext. 15.
PRODUCT(S)
Name 20 tns Supra EP/SemiBulk
Name
Ton Price Special
Ton Pike
PRODUCT SPECIFICATION
CODE 1750
CODE
Form:
Type of package: SemiBulk Bag
Grind:
Moisture:
Type of car: Truck
Spec. Inst.
1. Palletize 1 ton per DEW pallet.
2: Plant to mark each bag indicating trip number. Lot# to appear on BJL. Cert. of Analysis to accompany shipment stating: "We certify that lot_____ contains no asbestiform amphiboles when tested using CTPA method J 4-1". Attn: Bob tinscott.
SPECIAL DOCUMENT MAILING
SALES DEPARThIENT INFORMATION
Orde; Acknowtedgrnait: Invoice: Other:
Shipping Notice: BILLING
Branch:
Salesman: A Industry: RO
Freight:
\ as
Weight: Taxable;
D ate 7-18-73 nih
Commission to:
Amount of CommssIon
Delete: DFW Charge. 3-9-84 nih Terms: ADD: Spec.Inst. /14.
Discount
LEHMAN 01634
CUSTOMER SPECIFICATION SHEET
NO. 12375 A
Invoice copies
3of Lading 29 So.
ShIpto Chesebrough Ponds, Inc. Huntsville, AL
OR FOB Plant
?plI Chece.brough Pnndq Trw. 1000 james Record Rd
Name
Street Address
aP0 Box 1348. Huntsville.
City & Sue.
35806
Chesebyoi,ph Pnndc Tnr. IOOfl ,Tameq Record Rd. - Rnnrsville AT.
Street Address
Ciiy& St.,e
Routing: Motor Freight Collect
r(CHAt/C mc/cI&L,1 ? -Ct?-
taqcfl
h'L. CfCr
Spec. InstiucUons
L7L og
'%;ft);&'/ 4o4bW
Q/gI
CAt c.-t/flgg' fl4nt/t Q'P CtIIft2/L
PRODUCT (5)
Name 12 i-nnq ST1P1A1?TNfl/"c" hRg pal
Ton Nice Book
Name
Ton Pike
-
PRODUCT SPECIFICATION
nd: r,tuCkEit ,IVT cAtc bri. ,.pforg,R77
Foim:
Giind:
Moistuie:
Type otpackage: 50# TIM bag with product- name and Cust. codes: 5O-3-2OSGftO
Type of cal: Truck
Spec. Inst. 1. Palletize 1 ton per pallet. 2. Code bags as above.
SPECIAL DOCUMENT MAILING Oidet Acknowledgmwit Invoice: Othes:
Fieight:
Shipping Notice: BILLING
Weight: Taxable:
Date: 9/21161 rr
SALES DEPARTMENT INFORMATION
Ri aich:
Salesma'i:
Al
Industry:
Z1
Commission to: Amount of Commission: Teims: Discount:
LEHMAN 01635
Invoice copies
Diii of Ling
29 So. Plainfleld ?VI Chesebrough:onds,'Inc,
CUSTOMER PCFIWIOH SHEET
No. 12390 (Revised)
Ship to; Che1? rough cnds., inc.
ClThton CT
OR
John St.,
$tffl4diIxcss
.
FOB Plant
OlintQ-n..,.C..T.cit
p6413
&Stgc
t1P Chesebrough Ponds, Inc., Heritage Park, Route 145, Clinton, CT
N.me
SaeetMdi
tfp&Srate
12390 A1Z1
Routing: Customer Pickup. Tel. (203),669,-8601 Phyllis rerkins to arrr.ge picktpp;.c..
Spec. instructiqns
PRODUCT (5)
Nani 29 t;9ns MONO.
bag
t4am, ........-.
r':::4- : SMu.vrn4p - S03ij
Ton Price 'Tqn Price
Book
CODE
........CODE
PRODUCT SPECIFICATION
1 7S
Form:
Grind:
Moisture:
Type of pockage: 5O# TIM bag with product name aid
eodes: 50311/Cust. PQ#,Lot#.
Spec.Inst. 1. Glue and palletize 1 ton per pallfl.
Stretch sirap. Code bagg as shown above. Lot# maet appear on all paj,erworlc. Cert. of analysts to-ccoinaxy' shiPment
SPECIAL DOCUMENT MAILING
Typa ot car: Truck
attn! Jim Naresca.
SALES DEPARTMENT INFORMATION
Order Acknowledgment
Shipping Notice:
Branch:
invoice: Other:
BILLING
Salesman: Industry:
Al 11
Freight
.1:.:
Commission to Amount of Commlnioir
Weight Taxable:
Terms: CITG:Routing. 3/7/83 rt
D: Spec. Inst. #5. 1l4S6uth
Discount:
Ore: 10/1,9/82 rt.(Revised & Retyped)
LEHMAN 01636
Invoice copies
Bill of Lading
29 So. Plainfield
g1I Union Carbide Corp.,
Name
Union Carbide Corp.,
Name
CUSTOMER SPECIFICATION SHEET
tiipto Union Carbide Corp. Piscataway, NJ -
NO.
90581 A
OR
P0 Box 670,
Street Address
River Rd.,
Street Address
FOB Plant
Bound Brook, NJ 08805
City & St.ze
Piscataway, NJ
City & State
CODE
90581 Ak LO
CODE
Routing: Motor Freight Collect via Rmileski
Spec. Instructions 1. Carrier to call Bound Brook Plant Dispatcher 24 hrs. in
advance for DP.IVEIL
Qunoloabditnng .agppeoTintmTenot-(g20t1e)4.6,9o-2,577.
PRODUCT (5)
Name 20 tons Mistron ZSCVM/"S" bag pal
Ton Price Book
Name
Ton Price
C.. Blend:
PRODUCT SPECWICATION
CODE: CODE
0407
C
Form:
Type of package: Bagged
Grind:
Moisture:
Type of car: Truck
Spec. Inst. l. Clue and palletize 1 ton per pallet.
Stretch wrap. Code each face of pallets with Cust. Code 84110 & Cust. P.0.11
Certificate of Analysis & teat esults. A blndet CertflctAon tabt; Coating weight = 0.75%,winiwum, Njnerals Analysis = talc - 96%, miniui &sbetos- none; 1ioisture 0.5%
SPECIAL DOCUMENT MA1L)NG
SALES DE?P.RTThEt4T
Order Acknowledgmetit:
Shipping Notice:
Invoice:
Certificate of Analysis & Test Results MUST be mailed to:
Othet:Dept lleathQiialitv Control
I
BILUNG
Branch:
Salesman: A4 Industry: LO
Commission to:
"%xtras:
Weight: Taxable:
Date: 6/18/82 rt
Amount of commission:
CRC: Spec. Inst. #3. 8-17-84 nih Terms: ADD Spec. Inst. 4. 4-16'851nb CC: Routing. 6-1187mh
Discount: C}IC:Tonnage and ADD; P0#tto Inst.#3
and Cert. & Test Instructions. 11/23/82 rt
LEHMAN 01637
Invoice copies
BIIIofLdIn&
CUSTOMER SPECIFICATIoN SHEET
Charles of.th Fairlawn, NJ
NO 12040 C tz c/o B,H. Krueger
t29 So. PlainEield
cm poo Plant Aeaoiiiit Paybie Dept;
P01:11 Charles of iheRitz Group, Ltd.,p Box 711, Nne Sneer A dres.
Holindel NJ 07733 City & State
Charles of the RitzGroup. Ltd.,
E.H. Krueger,
17-9 zinc Place, Fairlawn, NJ 07412
Nte - - Sweet Me.,.
City & State
Routlnv Custotnet Pick-up
Spec. InstructIons
1. Plant to; ealt'48 hrs. in advance of scheduled pick-up date to confirm arrangements. REQUESt CAI.L-BACIC FOR CONFIRMED DATE. TSL:-(2Oflfl9-602? Terry or Ann.
2. For 4-ton loads, specify larger trailer requirement.
Partial, pIck-up nwy be required.
PRODUCT(S)
-
Name 24tons-SOPRA/-"S" bag pat
-
TtPrice BOok
coa&
Name
Ton Put.
' CODE
PRODUCT SPECIFICATION
Form:
Grind:
Moisture:
Type of package: 50# tIM white bag with product nane and Type of car: Truck cust. code: O6-O2175.-OO-93 and P01/
$pei. Inst.
1. Clue and palletize I thn per pallet.
Code bags as noted abdve.
Stretch wrap.
-
Copy of B/L to acedapany shipTnent as packing list.
SHIP FROM ONE LOT ONLY.
SPECIAL DOCUMENT MAILING
SALES DEPARNENT INFORMATION
Order Acknowledgmeit4
Shipping NotIce
Invoice: Other:
BILLING
Salesman: Al
Indu;tr3:' ZU.i<
33: Weight: Taxable:
Sate: 4/14/83 rt
CemmlssioA to: -
Aitount of Comilsslon:
'<
"'CEO: Billtoaddress. 5-23--B6mh
Tmms:
-
Discount:
LEHMAN 01638
invoice copies Bill of Lading
CUSTOMER SPECI!ICATIOH SHEET
12040 A
NO.
Shlptr Charles of the Ritz Group. Ltd.
:. Uolvidel, NJ
29 So. Plainfield
Plant
OR
Accounts Payable Dept.,
Charles of the Ritt Gtpup, Ltd,, P0 Box 711,
Nne
Szzeez Address
Holmdel NJ 07733
City & State
Charles of the Ritz Group, Ltd., Rt. '35, Hblmdel, NJ 07733
Name
Street Address
City & Si.'.
'CoDE -
Rout)nr Customer Pick-up
Spec. instiuctions 1. Plant must. call- 48 hrs. in advance of scheduled pick-up date to confirm arrangements. REQUEST CALL-BACK FOR CONFI1,tED DATE, TEL:. fl79::2.7 Terry or Ann.
PRODUCT(S)
Name 20 tons SUPRA/ bag ta].
Name
.
incnd;
Tm Price Book
Ton Price PRODUCT SPECIFICATiON
CODE CODE
r
Form
Grind:
Molstare:
Type of package: 50ff TIM white .b.ag with product name,lot#. TypeOf car: Customer truck
& P.0.1.
Spec. Inst.
1. Glue and palletize 1 toz\ per pallet.
2. Stretch !rap.
3.. Cbde each face.of pallet with Customer Code: O6-O2l75.00-O93, & p.o.4f.
Bag codes not. required.
.
.-
.
4 .py of B/L: to be clud as pkthg list. 5. SHIP FROM ONE LOT ONLY.
SPECIAL DOCUMENT MAILING
SALES DPARThINT INFORMATION
Orde: Acknowledgnfflt1
Invoice: Othe::
Shippfnz Notice: BILLING
Branch:
Salesmti: . Al
Industry? - .Zl
Woigbt Taxable;
ADD. p o to bag nnrks &
ADD:Inst.#5. 2/17fl3 rt
.-
)D
Vl4/83
. ... .
..
Date: 10121/82 rt
. Commission to
/z
.
It!fl1
/
Discount:
tr2o.,aadress
5-23-BGmh
LEHMAN 01639
CUSTOMER SPECIFICATION SHEET
Invoice copies
-_,Ili of Lading
SbIp to:
iColmar Labs
29 S. Plainfield
OR
ros Plant
Kolmar Labs, King Street, Port Jervis, NY 12771
Nswe
Sims Addn..
City & Sine
Kolmar Labs, King Street, Port Jervis, NY 12771
Name
Suet. Mdzess
City & S,.,e
Routing: Motor Freight COLLECT, VIA-Rte-We'(2Qi'.
gawn*D5 gxp,cISS
48435 D
Spec. lnstTuctIon3 1. Extra copy of B/L to be attabed to last pallet In truck marked "Packipg List". Mark B/L: "One (1) envelope-1 lb."
PRODUCT(S)
Tons as ordered Supra, Exp. Bag, "5", Code 143748
Name
T Puce
Book
Name
Th
Ton Price PRODUCT SPECIFICATION
Blend:
CODE CODE
Fotm:
Gilnd:
Moisture:
Type ol package: 50# Export Bag with product name
Type of car: Truck
and customer code: 143748 (Supra)
I374'(suPPrF/Ma)
Spec, 1n5t, 1. Glue and palletize 1 ton per pallet.
Code bags as above.
Stretcbwrap
Plant to send C/A including all test data, plus Bacteria (less than 100 col./gm),
asbestos N.D. using CTFA J 4-1, Lead (less than 20 ppm) & Arsenic (less than 3 ppm)
Na. Kathy J3LLLLLb. 1 L.Ufl LU CUbL. aeiv.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Older Acknowiedginot Englewood Invoice: Englewood
Shipping Notice: Englewood
B1241ch:
5.105mb: [0
Othei:
BILLING
Industzy: Z1
,$lght:
Commission to'
t.xtias:
Amount of Commission'
Weight
Twrn3:
Taxable:
Dete' 8/21/85 KMS
Dli count
LEHMAN 01640
CUDEo L.&
CUSTOMER SPECIFICATION SHEET
NO. 51565 A
Invoice celes -
Bill of 3Jng
Sbip to. Len-Ron Mfg. Co., inc.
Melville, NY
- 29 So. Plainfield
OR
Plant
Len-Ron M--fg. Co., 'Inc..
3f5ClIVO-fl-Sf-lOe--Qr-vtV-i-fcl e Rd.,
MelvilleNY .fly
11747
CODE
Len-aon lffg. ,Co., Inc.. A.S.R.,. 71 4a_ pjj.., jjelyflle. NY
t5i565 A1 Z1
c'flyS' 7t)Name oWL
- Sued Macas
Pfj-ccz75
City & StEc
A.Sk.
c'-7Routing:
Cr -
S-
-
Motor
Freight
azZect
via OLPAG
'Zt &o
L(5o26t.)475c-,9t85iq3 CcfT
9tnq 2AL& 45 Ck<1/,qNCL
,tt$fctjS
%; CODE -
L
Spec. Insuuctlons 1. Customer truck may have to pick up in two loads.
Plant to advise Cust. Service of this situation, should it oecjr.-
2. B/L must show: "Carrier must call 516-454-5385 for delivery
appointment."
onsPRODU9,T (5) as ordered SUPRA/"S" bag pal Name Tons as ordered SUPEAFINO/"S" bag pal
Namc Tons as ordered ALThLC 400 tISP/"S't bag pal
Book TOIPrICC Book
T p1
Book
PRODUCT SPECIFICATION
blend:
CODE CODE
1 7Q5.
1706
1856
Faint
Grind:
Moistocc:
Type of packfle:50# T/M white bag with product name
Type of at:Customer truck
and codes: Suprafino: 9999-59-0154
Supra: 9999-69-0104
Spec. Inst.
Altalc 400 liSP: 9999-69--0054,A\j-jt Cust. Poll on all bags
3-v
p.t't-bq-ovq,
Code bags as above.
Ship 1 ton per pallet, stretch wrapped.
Oert. of analysis to accompany shipment. grm, pAI"D mlzog,g
SPCCIAL. DOCUMENT MAILING
Order Acknowledgmre
Snipping Notice:
lnvolce
Othw:
BILUNG
Freight:
(
Weight: AD:Routing Inst.2. 4/3/84 rt
Taxable:
ate 12/15/82 rt
SALES DEPARTMENT INFORMATION
ftraich:
Al
Industiy Zl
CcimIssioc to:
Amoun( of Commission: cliG:Ship-th address 10/2/4/83 rt
Terms:cHc:Routiflg,saple ship-to name; & ADD:Supra and code. 2/8/83 rt
oJscolsltcuG: Inst. 3. 4/18/83 rt[nth
LEHMAN 01641
Invoice copies Bill of LadinR
CUSTOMER SPECWICATION SHEET Stevens
Stuart, VA:
29 So. Plainf-ield.
OR
FOB J1.a1t
Bill
tp:
.J.P. Sievets, Patrick Plant, Hwy 58 East, Stuart , VA 24171
Name
Street Addren .. -,
City & Sine
3.?. Stevens, Patrick Plant, Hwy 58 East, Stuart, VA 2417L
Name
Sieeec Addiess
Cky&Stne
Routing: Customer Pick-Up.
NO. 24853 C
K
CODE
:.24853.A4 RO
CODE
Spec. Instiuctions
Plant to call 3 days in advance for pick-up information Mr. Daryl Moore (703)694-3131 Ext. 15.
PRODUCT (S)
Name 20 tus Supra EP/Semi-Bulk
rName
Ton Puce Special Ton Price
PRODUCT SPECIFICATION
COD1752
C9DE
Foim:
Type of package: SemiBulk Bag
Grind:
Molstuie:
Type of cai: Truck
Spec. Inst.
Palletize 1 ton per DFW pallet.
Plant to mark each bag indicating trip nupiber.
Lot# to appear on B/L.
Cart. of Analysis to aCcompany shipment stating: "We certify that lot_____ contains
no asbestiform amphiboles when tested using CTFA inethodJ 4-1". Attn: Bob Linseott,
also include moisture & 200 mesh screen results.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowled&malt invoice: Other:
Shipping Notice: BILUNG
Bianch:
Salesman: A1 Indusfty: RO
Fleight:
Weight: Taxable;
Date: 71873 nib
Commission to:
Amount of Commssion
Delete: DFW Charge. 3-9-84 nih Teims: ADD: Spec.Inst. #4. 429-86mh CHG: Spec.Inst. #4. 10-27-86mb
Discount:
LEHMAN 01642
cL..o OF .
Invoict copies
Sill of Lading
c3T. LP-.S
CUSTOMER SPECIFICATION SHEET
Ship to
-- JERTrRC T.ARS Name
r' JERICHO LABS
Name
OR
245 Oser Ave
Sweet Address
245 Oser Ate.
Street Addresa
Routing; MOTOR FREIG}T COLLECT
FOB
Hauppauqe, NY
City & Stare
Hauppauqe, NY
& State
Spec. Instructions
NO. 45784
COOt
PRODUcT (5) Nan,e Nime
nth
Form: Type or package:
Spec. Inst.
Ton Price Ton Price PROOUCT spEc:rIcATIoN
Grind:
Moisture: Type of car:
CODE CODE
SPtCIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other:
Shipping Notice:
DIWNO
SALES OEPAR1MENT INFORMATION STanch:
Salesmai: Industzr
Ce.tSssIonb:
Ta .
Olacart
,?
LEHMAN 01643
CUSTOMER SPECIFICATION SHEET
NO. 32440 A
Invoic cqjIos Bill o Lathrg
Shipto; Firpctnnp Tndiicr. Prndq Noblesvi]ile, IN
Iwifl 29 So Plainfield
OR
FOB Plant
Bill Firestone Industrial Products, Firestone Blvd. & 17th St., Noblesville, IN.
tp: ...
Street Address
cIty & State ......46060
.
CODE
C
si Firestone Industrial Products, Firestone Blvd. & 17th St., Noblesville, IN? 32440 H2 RO
to:
Street Address
'City & State
-. ODE
Routtflr Motor Freight Collect via McLean
Spec.lnstructio!ls 1. Mark nfL: "One (1) only envelope containing Packing Slip- 1 lb.! 2. Copy of B/L to accompany shipment in separate envelope;
PRODUCT (5)
Name S tons StJPRk/ bag pal
FSPN 21,0916-15/Vendor PayineqtllC-3852
Name
Ton Price Book
Ton Price
PRODUCT SPECWICTION
CODE CODE
1705
Form:
Grind:
Moisture:
Typo of package: 5W! TIM bag with product name & codes: FSTN 21-0016-15, Cust. POl/.
Type of cr: Truck
Spec. Inst. 1. Code lags as noted above.
Glue and palletize 1 ton per pallet.
Stretch wrap.
.
Certificate of analysis to accompany shijiment.
SECIAL DOCUMENT MAILING Order AcknowIedgmat Invoice: Other:
Fieight:
ShippIng Notice: BILLING
Weight:
Taxable:
rtbate: 11/ 12/82
SALES DEPARTMENT INFORMATION Bianch:
Salesman: M2 Industry: RO
Commission to: knount of Commission:
Terths: ADD:Vendor Payuient#. 1/13/83 rt
ADD: Spec.Inst. #4. 5-'23-'86xnh
Discount
LEHMAN 01644
Co9.' PEIE4CJ&?
sill d1g
CUSTOMER SPECIFICATION SHEET
Pet.rnnn P.,r&Pan
Cumberland, RI
29 So. Piaipflrlq'
OR
P0 Box 500,
5 Petersnn Pueiran. Martin
t115
flimhet1nn& RT (RS4,
Perprsnn PnHrnn Marpin Rt
Ms Siar M*n.
UT O' & &s.
i.4. 72890 A
1 COOt
1 72890 A1 Zi
ooc
Ros*M to be advised vith each order.
Spa. MmdJn
piwoucym
Mn Tons a ordered SIJPJ1APINO/ "S" has pal Ms
Yca Put. Book
Ton nit.
PRO DUCT SPEC (P10*11CM
coaJ 706
C- ....
coot:
Fonz
Typsofpckqt 500 bag
Ofint
Nolan:
Taps oi cv:, truck
Spsc.lnt. 1. CLue and palletize 1 ton per DPW pallet.
Code bags: 001-18-0913, Cust POt.
tetrStretch wrap.
MATERiAL MUST
ALL AVON SPECIPICATIONS.
allCuat POD, Patti to appear on
paperwork
$PECJAS. D0C1I[NT MAIUNO
SALES DEPARTMENT INFON4ATI9$
Oid MImnl.drait
*Wk NoticE
lanlcc
UN0
Sciclast
Al ZI
C.nSulsit
ASmt S CmsIssIcC -
LOPE P0 Box to Sill-TO. 7-25-83 mit Tact
DSt 2/19/82 rt
Dkccimt
LEHMAN 01645
invoke copies Bill ot Ladint
CUSTOMER SPECIFICATION $HEET
Shipth: Peterson Puritan Cuniberland, RI
so. 72890 B
,', 29 So. Plainfield
OR
FOB Plant
Peterson Puritan, Martin St., P.O. Box 500, eumberland, R,I. 02864
Nspe
Stint Mthe..
Chit Sate
CODE
Peterson Puritan, Martin St., Cuiriberland,,RI
Name
- Sun' M&ess
C'y * Sw
72890 Al Zi
COOE
Routing: Cvstomer Pick-up
$pc, Inpttuct(ons
customer may request shipments be made motor freight collect.
DELIVERIES BY M'POINTMENT ONLY CARRIER O CML:401-333-4200
PRODUCT(S)
Name 12 tons ALTALC 400 USP/"S" bag val
Ton Price Book
Name
Tni Pike
PRODUCT SPEC)FICATION
Blend;
CODE
y
COOC
1RSI
IZiInd:
Yy.eotpack&ge: 50?! white TIM bag with product name
Moistwe:
typ.ctCN Truck
Sp.InsL 1. Palieti?? ton per pallet.
. Stretch wrap.
Code each face of pallet wtth customer code: 001-18-0322 and his P0#.
Cert of Analysis & test results to be inaUed tO Bill Easterbrooks at pfll-to (ilpde lea4 & arsenic ?0Ptet a lead 2Oppn Arsenic 3ppm
SPECIAL DO)NT MAILING
SALES DEPARTMENT INFORMATION
O:ei Aflnowtedgmcnt
Shipping Notice:
Birch:
IuvqIce:
ZaIesa.t: Al
Pther:
mILLING
InAi*fty Z1
Ciraissian to: _____________________
DM.: 12/10/82 rt
Al! aid.! Cccnlsslom
ADD; RTG. INST. *2 & $PSCTNST 44
Ins: 6-18-83 j].d&CHG: Bfll address
Outwit:
LEHMAN 01646
CUSTOMER SPECIFICATION SHEET
ND. 94985 A
Invoice copies flU of Lading
Charles A, Wagner Co,, Inc. Philadelphia, PA
/ 29 So. Plainfield
OR
FOB Plant
Charleq A. Wzner Co. In.-. PU Bnx 9R16 Ph11nde1phi. PA lQlAfl
Name
Street Address
City & State
CODE
ny1eg A. Wngper Cn
N.mc
mr 44cc N Ath ct Ph11n1ph4
Scect Mckes.
City ft State
PA
rS4985AtZ1
CODE
Routin$ Motor Freight Collect via Funk's Hauling TEL.(215)676-1730
Spec. instructions
PRODUCT (5)
Name 7!) fnnq SITPRA/ !S!4 I,%fl pal
Name
TonPtice Book
Tan Price PRODUCT SPECIFICATION
CODE
Form:
Type ot packige: 50# hag
Grind;
Moisbire:
Type ot cur: Truck
Spec.ln5t. 1. Glue and palletize 1 ton per DFW pallet. Bat, J.... 1705 and Lot!!. Stretch wrap.
SPECIAL DOCUMENT MAILING Ordet Acknowledgmat invoice: Other:
Fr eight:
Shipping Noticr BILLING
Weight: Taxable:
Date: 1/9/82- yr
SALES DEPARTMENT INFORMATION Branch:
Satesniat: Al Industry: Z1
CommI5Son to. Amount ot CommfssIon Terms: Discount
LEHMAN 01647
invoice copies Bill of Lading
CUSTOMER SPECI!ICATION SHEET
slilpto: Valspar Corp. Edison, NJ
MD. 57646 A
(Was Mobil Chem.)
'\ 29 So. Plainfield
OR
rOBPlant
)tl Valspar Corp.,
Nat
P.O. Box Ml, Short Hills NJ 07078
Sttett M&es.
Cay & State
Valspar Corp., C/o
t
Mobi] Chemical Cn.. Rt. 27 & Vinejnrd Rd N... - Stint Ada...
Rdlcnn NT 08817
City & State
CODE
S7646 Al Afl
CODE
Routln Customer Pick-Up
)
Spec. Instwctlouis
PRODUCT(S)
Mn
Mane
12 tons. BEAVRRWHTTR 75J"s" hng p1
TonPilce Book Ton Pike
I
CODEt
r
CDDE.
PRODUCT SPECIrICATIOM
-(Ck2t.. GayS PC-a to.-z'-sf.- Q. V4LC
r-n...
CUb
roim:
Giirid:
Typeofpackuge: 50(/ bags with product name.
Moistute:
Typeotcw: Cust. Truck
lhSS
Spec.Inst. 1. Glue and paj,letize one ton per DFW pallet. Code bags: PE-lO2-S-1, LotU,Cust Pofl Chemical Description for level I N/C. Stretch wrap.
SPECIAL DOCUMENT MAILING
Oidei Ackilowledrwt
Invoice: Other:
F,elght:
Weight: Taxable:
SALES OEPARNENT IHFOATION
ShipjilnjMotice: To ship-to
addtess.
Braich:
SaIe5mai Al
BILLIMO
ln&stiy: AO
Commis5Ion to:
Amount of Commi5sion:
CHG: Routing & Tonnage.4/15/8Z 2,' Terms: ADD:Spec. Inst.4-9-83 rt/inhmh
CRC: Rtg. 12-14-83 mh
Di5caunt: CRC: Bill & Ship to name. 8-7-84 rith
Date: 1/19/82 rt
LEHMAN 01648
L P LEAKS
isvflcaclss S LSIvq
29 So. Plainfield
CUSTOMER SPECWICATIO$ SHEET
NO. 34040 A (Revised)
p.1Z1eX.Qt N, Carolina, inc.
-
Scotland Neck, NC
Plant
11 Fulfiex, Inc., P0 Drawer 539, Bristol, RI 02809
Its..
Suns Ad ins.
Ck * Saa
coDe
flip Pulflex of N. Carolina, Inc., 500 E. 7th St,_, Scotland Neck, NC 27874
14...
Sunv M&ns
Ciiy & Sin.
34040 At ZI
coot
RoutinE Motor Freight Collect via Paaeeetter (800j334d7239
5)i.-'6Sq( 7,%2 SC/a
Spec. InsVuctlra
a
PRODUCT(S)
Nn_20 tons SUPRAJ bao DaL
Name
Ton Pile.
TmPrIc.
PRODUCT SPECIFICATION
nn
CODt
CODE
1705
Fart:
Grint
Typeotpnhc$gE 50# TIM white bag with product name
Molsbut Type of Ca: truck
Spec.Inst
1. Glue and pallettze 1 ton per pallet. Stretch wrap. Material must be Bacteria Controlled.
SPECIAL DOCLJ4ENT MAILING
Ordet MMawISr.tt
hreolcE Other:
Fieight:
txftai:
Supping NoticE bILI.ING
Taxtle:
0*.:
9/17/82 rt
SALES DEPARnIENT INFORMATION
Sat tsar: Al
InduStir 21
CC4TTatIISIOn to: Aacuat of Commission: Tee
Discourtt -
LEHMAN 01649
LCLP-LE/Q
%vSc, ciph. Lii e
CUSTOMER SPECIFICAnON SHEET
- awsc Pnlflex, Tnr.
$ristoL, RI
29 So- Plainfield
OR
Plant
:11 Fulfler,Incc, PG Drawer 539, Bristol, RI 02809
Sant AMen.
Cu7 a Sore
34035 A (Reviji
-
' Pulfler, Inc., Warehouse Stock, Pranklin & Buttonwood Sts.. Bristol. RN
Ma.
Scent AMen.
CI,, & S....
Motor Freight -Collect via C-Line
Sec. Inbuctlo1n-.Plant to call 1-800-556-3866 one day prior to ebtpment -
PRODUCT(S)
Nais 20 1tons ST.JPRA/ bag pal
Na.
-.
.
.. Thi mc. Special
Ton mdci PRODUCT SPECIFICATION
CODE CODE
Foim
-c
Orbit
I- .t-.- Plh
MoIstwe:
$pscIMt..-1 Clue and palletize 1-ton-per pallet; 2- Stretch wrap3. Material must be Bacteria Controlled-
SPECIAL DOCtNENT MAIUNG
OS.. AdmcwIemInt lavsla:
Other:
PWk* NmtIoe 01W NO
9/17/82 rt
SALES DEPARTMENT INFOIV*ATION
Salsasi: bdusty:
Al
Zl
CaSahon W-
S CoIisIwr
(
T.PitAononatgei, ng Inst.#1 -
8/19/83 rt
OIic.mt
-
LEHMAN 01650
Invoice copies
Bill of LSIn*
CUSTOMER SPECIFICATION SHEET
Ship to Scott Paver Chester, PA
TroI 79 Se, VlMnfield
OR
FOB Plant
Scott Paper Co., Front & Avenue of the States, Chester, PA 19013
Name
Sueet Address
Ciiy & Sr.ie
Scott Paper Co., Front & Avenue of the States, Chester, PA 19013
N Sm
Street Addiess
City & Sitte
Routing: Motor Freight Collect via flameo Trucking
NO. 81857 B
Spec. Instiuctions 1. Plant to arrange carrier.
PRODUCT (5)
Name 20 tons }IISTRON VAPORVM/bulk
Name
Blend:
Ton Puce Book
Ton Pike PRODUCT SPECIFICATION
CODE CODE
Form:
Type of package: Bulk
Gtind:
Moisture:
Typeof cat: Bulk PD Hopper truck
Spec. Inst.
1. Load truck to capacity. DO NOT EXCEED CAPACITY OF TRUcK. 2. Plant to report shipments by NX on shipment, specifying ESTIMATED WEIGHT.
Accurate weight is to be reported on cojiy of Bill of Lading to be mailed to Customer Service. Include on face of B/L: Gross, Tare, and Net Weights.
SPECIAL DOCUMENT MAILING
Order Acknowledginemt
Shipping Notice:
Invoke:
Other;
BILLING
r;eignt: txtias:
Weight:
Taxable:
Date:
1/7/85 rt
SALES DEPARTMENT INFORMATION
Branch:
Salesman: A4
Industiy:
P0
Commission to: Amount of Commission: Terms: Discount:
LEHMAN 01651
Invoice copies
Bill of LWIng
( 9 Sn Piinfie1d
JJSTOMER SPECIFICATION SKEET
/ Ship to: Revlon, Inc Phoenix, AZ -
OR - FOB Plant
Revlon, Inc
Nsme
Accounts Payable, P0 Box 993, Edison NJ 08818
Street Address
Clir & Sc.
1P Revlon, Inc., Receiving Dept., 4301W. Buckeye Rd., Phoenix, AZ
Npe
Stceet Address
City & State
Routing: Customer Pick-up
77295 A
NO.
CODE
7.7295 Al Zi
CODE
Spec. InstructIons 1. Plant to call Revlon Transportation Dept. one week prior to scheduled pick-up date. (201) 287-7054.
PRODUCT(S)
Name 15.125 tons SUPRA/"S" bag pal Name ROWND 98775
U
TonPrI Book
Ton Pdce PRODUCT SPECIFICATION
CODE CODE
1705
C
Form:
Grind:
Type of package: 5011 TIM white bag with product name & Cyst, codes: ROWND 98775/Poll.
Moisture: -
Type of car: Truck
Spec.Inst.
1. Glue and palletize best way for load. Use 40X48 DFW pallets only. Code bags as noted above. Stretch wrap. C of A including asbestos to be sent to:Cheryl Martin, Q.C.Dept.by plant, "This lot contains no asbestos using CTPA 34-1 test method: on C of A.
SPECIAL DOCUMENT MAI LING
SALES DEPARTMENT INFORMATION
Order AcknowIedgmt Invoice: Oth!r:
Shipping Notice: Plant to call Mrs. Betty Lenart with ship info. 201-287-1400 Ext. 7311.
BILLING
Branch:
Salesman: Al
Industry: Z 1
Freight:
Weight: Taxable:
Date: 8/10/83 rt
Commission to.
Amount of Commsson:
ADD: Spec.tnst.114. 5-25-64 nh Terms: WIG: phone/I. 3-26-S5mh ADD: Ship notice. 5-23-S6inh Discount: CHG: Bill-to-address. 10-9-87th
LEHMAN 01652
Invoice copies Bill of Lading
CUSTOMER SPECIFICATION SHEET
NO. 99810D
mto.Cvrus Industrial Ninerals Co. Los Angeles CA
29 So, Plainfield NJ
OR
FOB Same
Cyprus Industrial Minerals Co., PU Box 3299. Englewood CO 80155
N*te
Street Address
City & State
Cyprus Industrial Minerals Co., P0 Box 23931
$
CJU tart Warehouse Cnn,..
1430 S. Eastman Avenue. Los Angeles CA 9OO23F
Street Address
City & Strne
RcutInt Motor Freight Collect Carrier to call 24 hours in advnace for delivery appointment. 213-264-1011
Spec. Instructions Send freight bill to Cyprus Industrial Minerals Co., P0 Box 3299, Englewood CU 80155
PRODUCT S)
Name Tons and material as ordered
Name
Blend:
Ton Price Ton Price PRODUCT SPECIFICATION
Fo,m:
Grind:
Typeolpackage: 501/ TIM Bags with product name
MoisWre:
Typeofcas: Truck
$pec.Inst. 1. Glue and palletize 1 ton per DFW pallet. LT.GIIT GLUE ONLY. Stretc;twrap. Mill to mail 4th copy of BIL to ship to address; mail 5th copy to Englewood office.
SPECIAL DOCUMENT MAILING Order Acknowleagment: Invoice;
Shipping Notice:
Other:
BILLING
Freight:
xtras:
Weiaht: Taxable:
Date:
7-3--87mh
SALES DEPARTMENT INFORMATION Branch: Salesman: Industry:
Commission to: Amount of CommissionS Terms: Discount:
LEHMAN 01653
CUSTOMER SPECIFIC4TIOH SHEET
NO.. 61129. A
hwott$ ccpin
flIpto Nasau Chemital Cor.
Treritop, NJ
Bill ci Lading
29 So. flainfield
OR
..
FOB Plant
Nassau chemical Corp., 1008 Whitehead Rd. txtenion.Trenton. 1J OS68
Name
Stint Addmc
City & Sure
CPDF,
Ship Nassau chetnical Corp., etc Trenton tnt'l Warehousa, ZgO Keleev Ave.. Trentbu... 61129 Au Ro
tat
Nun
Street A4dres
ChyS St*ce
NJ L
CODE
Routinr Motor Freight Collect via Lestician
Spec. Instructions
PRDDUCT (5) Name 12 tons SIJPRA/baz oal
Natrie
Blend:
Tai Puce Book Tq Pdce
PRODUCT SPECIFICATION
CODE. CODE;
1705
Fosm:
Grind:
Type of packige: 54( TIE baj with product name
Moisture: Type of cat: Truck
Spec.Inst.
1. Glue and palletize 1 ton per pallet.
stretch wrap.
Code pallet faces: CODE 980.
.0eVa f3.C. Rc'GV/EL)
itos&R
A PPL,c flat'!
SPECIAL DOCIPAENT MAILING Order AckiicwIidgmIflt Invoice: Other:
Shipping Notice: BILLING
SALES DEPARTMENT INFORMATION 3: inch:
Salesmat: A4 industry: RO
Freight:
xtrn;
Weight:
Ctmml;tItTt to Amount of CemmIssiit' T,rmi;
Taxabte
Pat:
LEHMAN 01654
Invoice opieS
CUSTOMER S?ECIFSCATSOH SHEET
HO. 04505 C
Ship W.
Avon Products, Inc.
Bill of LMding
29 - S. Plainfield
- OR
FOB Plant
?" Avon Products, Inc., P.O. Box 933, Rye, NY 10581 Attn: Accts. Payable
flame
Siren Addrss
City & Sine
j" See B/L
Name
Seei Mdres
City & Stsie
Routing: Ship via truck for export, freight prepaid per B/L.
Spec. ln5tluctions Send freight bill to: Avon Products, Inc. P.O. Box 933 Rye, NY 10581 Attn: Accts Payable
PRODUCT (5)
Name Tons as ordered SIJPRA TALC, Exlort Bags,
1511
TonPilce Special
Name
Ton Price PRODUCT SPECIFICATION
Blend:
Form: Type of package:
Grind:
50# Bav'ith pro.duct name.
Moistu:.:
Typootcai: Truck
QODE CODE
Spec.InsI. 1. MaPk bags as indicated on B/L. 2. Palletized on DAt pallets as specified. 3 Stretchwrap
SPECS M rC1CUMENT MAIliNG O;dei Acknowledgment; Engl ewood Invoke: Engl ewood Othei:
Freight: Extras: Weight: Taxable:
SALES DEPARTMENT (NEORMATION
Shipping Notice: Enyl ewood BILL KG
Stanch: Salesman: JO
zjIndustiy:
Commission to:
Amount of Commission:
Terms: Net 30 Days
Discount:
Date: Rev. 2/25/86 1<115
LEHMAN 01655
STRAIGHT BILL OF LADING - SHORT FORM - ORIGINAL' Not Negotiabla
RECErVED,subjact so she classIfIcatIon. and reriffs in cffect on thc date of thc issue or this Bin of Ladino.
Usc properly described bclow. In narant good order, exccpt se noted Icontontsand condition ol contents of Packages unknown), marked, consigned. end destined is indicated below, which said carrier (the wordcerrlcr being dnderetoodohroLlal,out this contract as mcenlng nay pereen or coeporation in posanslon of the property under the contract) agrees to tpvry to its ueual pfacc of delivery at said destlemilon. If on lot roiate.otherwioe to deliver to
mother carrier on the rouoe to oW destination. It is msjtrielly agreed, as to east, carrier of all or any of said prgeny over eliot my portion of said bean O deellnhtion. pnd as to lads party at any time Interested In eli or any of saId preperty, that eaary servIce so be performedhereunder shell be eobject\to alt4fra terny. and conditions ol theUniforn, Dencetic Steafght Bit of Ladingoet roth, H) in Official. Southcrn,Wastem and Insole FrciSst
Oeeelficatlosj.in effecjon the date hereof, if This It evil on rail.aater ejiipment, or f2)in the plicable rn000r carrier classification or tariff ii ehis is
a
motor c,aer)er shIpment.
ShIp$ hereby. c.n)fla
that
he
isfamiliar
wIth
all
the
terensa
ISroondlti- ps
ot
the
skid
bill
of
laming,
induding
tholoon
the
back
the reofr aes-fortin ip the danilicadon or tariff &tith governs flee transportadon of this shipmantr IS the skid terms cad eondition,
as. hereby agreed to by the shippevaeed accepted for hkmelf and his assigns.
.
-'
SHIPPER S NO. AGENVS NO.
2
SOLD T'
/
AVON
L
SLSMN OUR CUST. NO. CUST. ORDER OATE CUSTOMER OROER NO.
COFJIGSED TO AND DESTIN5TION
1
P AVON dO REGIONAL CONSOLIDATORS
55 VAIi KURAN AVE JpIJy CITY, N.J. OR AVON c/o 5MB EXPRESS 150 ORANGE AVE.
SUFEERN, N.Y.
CUST. REGuES'rs AeARR.
SHIP WEEK OF
'Shippers impriatls liea afsetmp:nfeapan
olbaiefIadlegfemed h the Internal.
FROM: CYPRUS C p ron rn duslrial Hincr Is Company F.O.B.
CAR NUMBER
DATE SHIPPED
AT:8.PLAINFIZLD, N.J.
R
U
T
20114035
G COIJ.ZCP
P I DRIVER: This is a master bill of lading to consolidate two or more order..
Pleass sign each individua1 v/u in addition to this master. They will be used
L
to
invoXi"nVrkiisntgu_m1e1rn.teC_ofplnyJ7#3Po,,f.Zejaacfh4ohrjsdeWr Iwifl
be attached
y""s.
to
frt.
to
QTY.ORDERED
ITEMS BETWEEN DOUBLE LINE NOE NOT PART Di' saiL
PRODUCT No.
an. SHIPPED
BAGS
TONS
BAGS
TONS
1140 BAGS GROUND 'B*LC
SPLIT:
AVON ,6901 golf RI), MORTON GROVE1 IL.
40 bgs. code 0-O7?3.-1 po l585l lot507l8kV1
ao bga. code 07k7 po 6129 rel. L lot $07244
202(
l0l(
AVON1 175 PR(flRE$S ItAOE,SPRINGDALE ,OEIO
8o bgs. osde O-0780-.l,po l58l5 lot AlO25+2
,
kOio#
11/6/8k
iyia5eteahn'iieitai.r%e5seaaIaia.nndeIaafsl htCseadnlpdIi.leiniIrreese
ea,r5,.. alfinee stream an hi eme me, C. enonoe CCI Con
lena ea
oP
95 F'.
5eieeeo'T,01t40"
0 at
In wpin .iaenm.,r ale,, eta55. In kin
Asia
r. .eaw. hi. .kseseilse
C ha op. AC
lfdeuePltaieiit
1 II Ipeink. 00 Iii. WA es
Opal rat em.
a
it. heIst It eeaei d.esfl.e
ltrr A '5 3 St I.
PAT.LMTIZEID ON 14 Dfli pALLETS 140 lbs.
NO. PACKAGES
KIND OF PACkAGE, DESCRIPTION OF ARTJCLESrSPECIALMARK$ eJD EXCEPT1DNS
t.nte,is saws inln,m.iiee, Ir
wErGHrfSuB,TOCORi CLASS OR RATE
if
BAGS GROUND TALC 'COMPACTED INTO PELLETS lkO5O. 546 BAGS GROUND TALC TESTING NOT LESS THAN 99%THRU 200MESH REEN
BAGS GROUND TALC OTHER THAN TALC TESTING NOT LESS THAN 99%THRU MESH SCREEN
3 xxpannxRx PACKING LISTS AflLCHS1) TO PET.
BAGS GROUND TALC
TALC, CRUDE
7,070#
DIATOMPCEOUS EARTH
11 the shipment mows between two ports by a carrier by water, the law requirel that the bill of lading ehafl sette whether it is "carrier' or shipper's weist'. NOTE Whore the rate 'n
dependant on val e, shippers are required to state specifically in writing the agreed or declared value of the property. rise agreed or declared valut of the Property is hrreby specifically
stated by the chipper robe not teceedlng
par
Agent MT(W4T, CONSOLIDAT0
Cyprus Industrial Minerals Company
Shipper Per
Permanent post Office address of shipper ENGLEWOOD. CO. 80112
Per
U
LEHMAN 01656
Invoice copies
Bill of LIng
29 Sq. PJ.ainfield
Krats Chpntirnl Co. N.me
-
Ship
to'
krRIIs
Ch,emirl
Cn
Nrnie
CUSTOMER SPECIFICATION SHEET
Ship to Kraus Chemical Co. FL Providence RI
OR FOB plant
156 ValLey Sr. - 1 Providence RT 02914
Street Addiess
Chy & Sine
S Ad dzess
I-I
City & State
NO. 48575 A
CODE
/tps7c 4? 71
CODE
Routing: Customer Pick-up
Spec. Instluctlons
PRODUCT (5)
Name 12 tons suPRA/'S" bag pal
N arne
Blend:
Ton Puce Book
Ton Puce PRODUCT SPECIFICATION
Form:
Grind:
Type otpackage: 50// TIM white bag with product name
Moistu:e:
Type of cal: Truck
Spec. Inst.
1. Clue and palletize 1 ton per pallet.
Stretch wrap.
CERTIFICATION OF ANALYSIS MUST ACCOMPANY SRIPFIENT.
CODE CODE
1 illS
SPECIAL DOCUMENT MAILING Order Acknowledgmit:
Shipping Notice:
Invoice:
Other:
DILLING
Fielght: txtras
WeIght: Taxable:
rtDate: 3110183
SALES DEPARTMENT INFORMATION
Branch:
Salesman:
Al
Indusliy:
Z1
Commission to: Amount of Commission: Terms: Discount:
LEHMAN 01657
Invoice copies
Bill of Lading
-
Sn. Plainflel4
B.H.. Xr;ieppr
Krueger,
Nat
Routlnr Customer Pickup
CUSTOMER SPECIFICATION SHEET
ship to- B .11- Krueger Fairlawn, NJ
- OR
1:7-04 7tn P1
Street Mdre..
17-09 Zinc FL,
- Street Addicts
FOB Plant
rMrlawn. NJ 07410
City & Sure
rairlawn, NJ Cit & Sate
ND- 05632 A
...CODE
-G5632:AtkZ1
Spec. instiuctions
PRODUCT(S)
Nra Tons as ordered SIJPEA/"S" bag pal
Ton PHc Book
Ton Pike
a.
PRODUCT SPECIFICATION
CODEI7
CODE
Foim
Grind:
Molstwe:
Type of package: 50# T/M white bag with product name and cust. code: 4435/Poll
Type of car: Truck
Spec. Inst.
1. Glue and palletize 1 ton per pallet, or best way for loadStretch wrapCertification of Analysis must accompany shipment- Staple envelope to B/L-
SPECIAL DOCUMENT MAILING I Oidei Acknowledgment Invoice: Otht;:
Fleight:
Shipping Notice: BILLING
Weight: Taxable:
Dde: 4/19/83 rt
SALES DEPARTMENT INFORMATION Bianch:
Salesman: Al
ZlIndustry:
Commission to: Amount Of Commission: Terms: Discount
LEHMAN 01658
Invoice qpps
CUSTOMER SPECiFIcATION SHEET
Shipto: nistot-'
NO. 07126 A
copnyIit'1 Div.
BI of Lading
29 - South Plaintield
OR 27 - Grand Island
flant
Bristol-N ers Cqu.an Int'l Divis&on, 345 Park Avenue, New York, NY 10154
Name
nets :Accts
Vlogr
fIP risolrI4yers International Gr9up, 42 Hayfield Avente, Bldg. 444, E4.s9rj,N#ZZ
N.me
Strei Ad4zEtic, & State
08818 -.
RouUng: V1.4 tsck o Edison warehouse for qpcport7 ?c9igbt CQLLCT.
Spec. nstwction3 Sid tr4ght bill to:
Br1StOrMy.es. oany Iqt'l. Diviplon
34 P;rjc Avenue New York, NY 10154
4ttn: 4cotnt Paya1e
11th Floor
PRODUCT(S)
Xpns as ordered Olympic Talc, DEW, "S"
Name
Namb
Li:
PRODUCT SPEC!PCATION
rum:
Grind:
Type of package: 50 lb. export bag with product name
Spec. Inst. 1 DEW Pallets Stretchwrap
Mark bags as indicated on B/L.
Moistur,:
typsof caT: Truck
SPECIAL DDCUMENT MAILING
Ordet AcknowIedgmt: Eriglewood Invoice: Englewood
Shipping Notice: Englewood
SALES DEPARTMENT INFORMATION
IISslesman:
Othe::
Added Location 27 - Grand Island 9/16/85 KNSmLUNG
F:eight: Inflnd Freight
Gas:
Weight:
Industty: 21
Commission to:
... .
Amount of Commissiorr .....
Terms: Net 30 Days
.. -
taxable:
Discount:
Date: Rev. & Retfld 7/8/85 nIS
LEHMAN 01659
Invoice copies
cusToMER $PEcIncAT, SHEET
Ch* S. Black Ltd.
Bill of Lading
29- 5 Nalnfield
?p" S Black Ltd
I 31
QR Islin'to Green -. Sirer Ad.iass
FO Pbrit
........ -tiyLondon 1 80U Ensland, ILK ...L
Ship See Bill ofpdinq
Nam
SneA4dre
- --
- .......
Routing: Customer t arrange for pick-up
1@pt.
NO. OO4flA 00492 U
Spec. Instructions
PROOtJCT (5)
Name Tons as ordered Suprafino, DFW, '5"
Name 8 lend:
PRODUCT sPEcIFICATIoN
Form:
C, nd:
Type of package: 50# Export Bag with product name.
Moisture: Type of cI:
Spec. Inst.
Palletize as specified per Bill of Lading4
Mark bags as noted on Bill of Lading.
Stretchwrap.
jy77z S7X g 11
forc icPo&(
SPECIAL DOCUMENT MAILING
ALEZ, DEPARWENT INFORMATION
Order AcknwIedgmwit: Englewood
Shipping Notice: Englewood
8,a,,ch:
Invoice: En.glewood
Salesman:
Ottiei: Feeight:
BILLING
Industly: 71
Commission to: rTMfl V RAt 1 7R77qc2
extras: Stretchwrap
Weight: ta*able:
Dde:--
ItMs
Amount elf Commission: . Terms: -Discount:
NET 30 DAYS LEHMAN 01660
Invoice copies Bill of Lading
CUSTOMER SPECIFICA1 ION SHEET
NO 03400 A
Ship to: American Standard Inc. Trenton NJ
29 So. Plainfield
FOB Plant
811)
tp:
American Standard, Inc., US Plumbing Products, P0 B,x 8305. Trenton, NJ
Name
Street Addrn.
City & Stare
08650 Attn:Payabl
Ship
to:
American Standard, Inc., US Plumbing Prods., Klockner Rd., Trenton, NJ
Street Addzesa
City & State
Routlnj: Motor Freight Collect via Darneo Trucking Co.
Sflci/7 Tnt'yoO
Spec. Instcuctions
PRDDIJCTS)
Name 24 tons STAEWHITE 200/bulk Code 4-10-1300
Naue
Ton Puce Book
Tan Pt! ce PRODUCT SPECIFICATION
CODE CODE
rozm: Type of pacjcge B DLX
GzInd:
Spec. ust. 1. Load truck to capacity.
Moisture:
Type of car: Tank Truck
SPECIAL DOCUMENT MAILING
O,der Acknowledgment:
Shipping Notice:
Invoice:
Otbei:
DI LU NC
Freight:
SW
Weight: Taxable:
Date 1O/13183_ rt
SALES DEPARTMENT INFORMATION
Branch:
Salesman: Indusky:
A4 CO
Commission to: Amount of ComminIon Tein3: Discount:
LEHMAN 01661
Invoice copies
Bill of Lading
29 So.Plainfield
Bill
tp:
Polymer Inc.,
Name
Polymer Inc.,
N.me
Routing: Customer Pick-up
Spec. Instructions
CUSTOMER SPECIFICATION SHEET
NO. 36350A
Ship to: Polymer Inc. (Was Georgia Pacific) Faroingdale NY
FOB Plant
110-120 Adams Blvd., Fariningdale NY 11735
Street Address
City & Stare
110- 120 Adams Blvd., Farmingdale NY 11735
Strect Address
City & Staic
PRODUCT (5)
Name Tons as ordered Mistron ZSC-VMIBg Pal
Ton Price Book
Name
Ton Pike
PRODUCT SPECIFICATION
Blend:
Form:
Grind:
Moisture:
Type of package: 5011 T/M Bag with product name and Cust. Code: AE 316
Type of car: Truck
Spec. Inst. U Glue and palletize 1 ton per pallet. Stretchwrap. Code bag and all pajarwith Cust. Coda as noted above.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Oider Acknowledgmeit: Invoice: Othei:
Shipping Notice: BILLING
Branch:
Salesman: M2 lndustiy: LO
Freight: Exitas:
Commission to Amount ot Commission:
Weight: Taxable:
Terms: Discount
Date: 6-4-85wh (Revised & Retyped)
LEHMAN 01662
DIiqfLadIn;
& C tern.24 St I'3 inLie
NT
Inc.
CUflOMI1.R srgcjpkr$pN $,jEgT
ND. 00597A
$DtOI Certified QheroLctis, Inc.
2QQ Gart j. ad
SLISOI 4 1*41
ro Plant
i -.. y Iit
080 '
-'I
_.ZZQLaun.Jii&LA... SnngrnM,nnn NJ 9QV
Him,
Sun; Mdrn,
City kG,.
6nuin Mc*ov iLaiaht. Collcc
Spit. Ifl$I!UQtibS. (:utc'ntr to r4g crriet
'r-. tttt.m..
ftQpUcT. (sj
f4amj9' t;ft; O.tstn/5gl
Nest .
-.
..
101;,....!Pecta1. ;'cco,g
tn Piles
-- CODE
PP.OPUCT sprcin.oxnou
Gilud:
TYDC qIpackogo: QU TIM bag qith product %uuu;
MoItiuIet
type of u Thuck
Spoc.I:nd, F. Glue nud paJ.ler.t 2.. $trotchwnp.
1 on ar VW pu1tc*,
3. Ccrtif.tcate of analyvi' q in:cumpany. ahtpuent
atln.; ttoiLoke.
SPeCJAL POQUMgNT NAILIT4O
Oi'tt Acnn.'*jsdgm,ne
I iV ii:
Citht:
Gh;ppItg Notice:
SLAR7JETLNRW1Qi
WLLIN4O.
Comn4isIan to: -.
Amjitni Ct:urnlkllan:
4.
a: Discount:
Dew: _5i 1d111)iccx 1l4j7iljffjIj cfl:i.jAI Ac..J() ):
LEHMAN 01663
Invoice copies
Bill or Ling
(c 29 So.Plainfield
Bill. uartco -n. tg..
Ship to:
IfliL LUU flLg.
CUSTOMER SPECIFICATION SHEET
Ship to Dartco Mfg.
AgMsta GA
UUdCUU a 'JLdLLLULL
RoutinE CR-Potomac Yard/SRS
NO. 20315A
Spec. ln5tructions Rate Item It 2400, Tariff CR3003D must appear o the bill of
and waybill.
1
PRODUCT(S)
Name SS'tons Supra/Bulk
Ton Price Special
CODE: -.
Name
Tan PUce
(Ind:
PRODUCT SPECfFICAT(ON SPECIAL INSTRUCTION #3.
Plant to load car upon arrival at SPlainfield. Plant to advis.e Cust. Service upon arrival and loading.
Form:
Grind:
Moisture:
Type of package: Bulk
Type of car: Leased hopper car
ACFX 59794 thru 59799
1. Load car to full visible capacity.
Spec. Inst. 2. Plant will express mail sample to Technical Services Lab, Englewood, CO, who will test
for L.O.I., Acid Solubles, (%CaO), Oil Absorption (sR0) and Surface Area. Complete results
including GEZ, 200 Mesh Screen and Loose Bulk Density will be obtained by plant and a
C/k will be mailed promptly from S.Plainfield to: Mr. R.Erb, Oualitv Control Suoervior,
Dartco Mfg., Inc., P0 Box 208, Augusta GA 30812.
SrtUIAL. nOCUMENT MAILING Order Acknowledgment: I'woice Other:
Shipping Notice: BILLING
SALES DEPARTMENT INFORMATION Blanch: Salesman: A3
lndusty: L
Fit ight:
(_...tras:
Weight: ADD: Rate Item & Tariff 11. 10-31-85mh CHG: Tons. 6-17-S7rnh
Taxable:
Date: 9-10-84 th
Commission to:
GlG Rate & Tariff II'S. 10-25-84mh
Amount of Commission:
CRC; Bill-to-address. lO-31-B4mh
Terms:
ADD; Spec.Inst. #2. ll.-l4-84 nih CliG; Spec.Inst. 112. 1-8-S5mh
ADD: Spec.Inst. 1/3. 3-15-SSmh
Discount:CRG: Shipto City & State. lO-22-S5tnh
LEHMAN 01664
S S S S S S
REEVES
GRACE PLANTS
REEVES BROTHERS, INC.
P.O. Box Aai, Ruthsrfordton. N.C. 28139 . Telephone (704) 266-9126
April 28, 1987
CYPRUS INDUSTRIAL MINERAL Attn: Trafftc Manager 651 Metuchen Road South Plainfield, NJ 07080
Dear Sir:
Because of the rapidly escalating costs of warehousing, labor and transportation, we find It necessary to ask our supplier's cooperation iii using designated methods of shipping to our facilities.
We require carriers who will give us good, consistent service, pronipt expediting, fast tracing and minimum claim problems.
Therefore, please use this letter as your authority to route all future truck shipments via Carolina Freight Carriers Cor'poration.
Should you have any problems meeting with this request, I would appreciate hearing from you as soon as possible.
Thank you for your cooperation.
Si ncerely, REEVES BROTHERS, INCORPORATED
JLJ/mab
ry L.
LEHMAN 01665
lIvoic coplis BiIAot Lading
CUSTOMER SPECIFICATION SHEET
NO.998000 (Revised)
'1pto cYMIN./e USCO Wrehouse.Wa& Garland)
ai1
;;
X
-
29 South Plainfield
OR
FOB Plant
CYDVUS Industrial Minerals Co," 0 ,Eox 3419, Englewood, CO 80155
Naipe
Street Address
Cuy & Stce
.7
CODE
A.?
9iou8Ijst.s'ksCyprusIndustrial Minerals Co
: !iP
2271 French Sett1ementt, Dallas, TX 75212..99OO.WW1QO
- Name
Scidec Address
City Sine
CODE
Routlngc Moto.r:F.reight Collect.
:/,-. ..' ;..
$pec. In3tructions Mark B/L cqilect. Send freight bill t c3.rruidust.ri1
Minerals Co, P.O. Box 3419, Englewopd, CO ?O15:
PRODUCT(S)
Name.Name Ton.an4materj.al as orderd/bag, DFW P41, :"'
Ton Puce
/ron Price
PRODUCT SECIFICATION
Blend:
CODE
Fain,:
Grind:
Type of package: 5011 TIM bag with prdutn4me
Moistute:
Type'of car: Truck
Spec. InsL1. PaI1etizen DFW pallets. LIGHT GLUE ONLY
2. Mill to mail 4th copy of B/L to ship to address.
3..Ni11 to Telex warehouse on ship date with traiii.# and rOuting: 709017
4. Stcntchwrap
., 7
PCIAL DOCUMENT MAILING
Ordet. Acknbwleglleflt
Invoice:
Other:
I C,
SetShipping tlopce: #3 above
;ALES DEPAffIMENTISFORMATION \ Branch:
Salesman:
BILLING
IndLntrj':
Freisht: Extras: Weight: Tax ab'e:
Oathi
,c94tmN5ontO;
AmQuntqf Commialon:
':
.
:ttqf,rnS:
1s
Disoujit:
(revised)
.
LEHMAN 01666
Invoice copies Bill or Lading
CUSTOMER SPECIFICATION SHEET
NO. 00628A
Ship tc: Foseco Canada Limited Guelth Ontario Canada
, 29 So. Plainfield
OR
FOB Plant
Frank E. Dempsey & Sons Ltd., 47 Davies Ave., Toronto Ontario Canada
Name
S Address
City & State
N4N 2B1
Ship Foseco Canada Limited,
Nsme
201 Alice Street, Guelth Ontario Canada
Street Address
City & State
NIE 3A7
COOE
00628 QE 0
COOE
Routing: Customer Pick Up
Spec. Instructions Ship through Universal Custom Brokers Ltd., 15 Toronto St., Suite 1100, Toronto Ontario Canada N5C 2E3
PRODUCT(S)
Name 20 Tons SuprafBg Pal
Name
Blend:
Ton Price Book Ton Pike
PRODUCT SPECIFICATION
CODE 1705
CODE
Foun:
Grind:
Type at package: 50?! T/M t4hite Bag with product name
Moisture:
Typeol c31: Truck
Spec. Inst.
I. Glue and palletize 1 ton per DFW pallet. Stretchwrap. Export Dec. & CCI must accompany shipment. Cert. of Analysis to accompany shipment.
SPECIAL OOCUMENT MAILING Order Acknowledgment:
Shipping Notice:
Invoice
Other:
BILLING
Freight: Extras:
Weight: Taxable:
Date: 7-24-86nth
SALES DEPARTMENT INFORMATION B;anch:
Salesman: QE Fndusty: AC
comnissionto: Frank E. Dempsey & Sons
Amount ol CommissionS
5%
Terms: Discount:
LEHMAN 01667
U
BILL LADING - SHORT FORM - ORIGINAL - No' Negoljpbie
REc(D. uubjqc% lathe efaisilicatipni .nd la,iiisin cued or, the date of lilt not of Otis Bill of Isd,nj
lilt peoo4,y deathbed below, in appa,enl aood o,de,. except as nosed leanlenIs !td eQndilinn of conlonls of cackins unknbwnl. enailced. consigned,
an'tjinW a indialndbelow. whirl, said twit, fib, wo,d elitis, being uridersiood lh,00ghoul lhiseonl,.ci U teaning any pe,san Os coipoi*IiOn
In osls,nAon of Ille tidptitv undel the eonhilenl .g,ee. loe.iry 'a is usual place of delivccy 4s 'aid declination, if cc iii ics,Ie, otherwise In deIhti Ia
.jlolhar tUrin Qfl ilterout. In said dellinalion ii is nwluslly agiced, aslo each Oilier of silo, any of said p,opefty ow, SI a any gorrior ofiid
iJtlQ dkotlnalion. end as to caeh party'al eny unto niecastrd in allot any Of oa(dgicoersyllii eve'y stint. ic be perfq,cns f.eteund., shflfjs
wbjpci Ic Si tha Inns ana ondiiions of thE tin Coon Dofain e SI,. gui Blot Lading let forth lit in Official Soothetn Western and III not F eIght
Cattl(i9l ant n cffscl on she dale hereat f I his a,.lo,a, ff1 -ran i hiprn1 I ci latin lb. .ppit.bf e mole, cane c}l Iheu;ian ci ,.dja ii ;h a
iflW' .rne, thipn,f,l
'
Iipir heteby certifies Ihal ha itfamilia,wlth all Ihe lernisn4cqfldofstof Thtaad
i oftjng.iJl
flglI1pJfljlljlt $.acic
tbt*qt ul pSs in thu cIauifation or rif1 whtch governs th lranap9nboli of this shlpIol '4 oadlprp apd cpndiqoo
? tI!c,bj areS to by th .ppei and tcepted foe hiquelE and Vis UsqtiL
SI-tIPPER'S NO,
86602
AGENTS No..
r9pTQ J%VQN PRODUCT
INC.
flfl G01t" RD.
MORTON GROVE, IL. 60053
FQNY1P '19 AtO O,TPF&T!QN
[IMTQqNi qngonj4uCppTp, INc. 4PN QV,
34-44$Wt OU6CUST.-NO'CD$tq$DER OATC CUT9..EPLORPrEMNO
04441J
15851
FuoNcypnuc pluS lndLoitllnei is company FOB
'CUsJ. EOUESJSLt -------------SHIP VJEEK'or
t -- "CNUMnE9
#9AT: ,W1fl$LD,N,c. '
R
o
flLANT
- 2P'4Q5
-
7 $QT 7fl. IcQLLECT -Vfl R9QWAJ4 cQOpNrons
____________________________________________________-
PEN1
Ii COD G$: OO-73-1/ PO#
- on okEib '
IWEMSB TWEEN OOU8L tINES ARE NOTPRTDFB/L
pRopucl'NO;
- ' DTVSHWP
ffAGS"1' ' -
4i'i4Fni i'n1UnjtMiiff
- OATESHIEO
boeial.Mionlbnraeteialnaiftise5
itiavcati
eyas,sinanpar
l,rw.n ifesnet -.
5dt
40 1.
UPRyINQ Bq/24.
-
copE GS: 0-0773a4,. -2.011
4Q 1.
-
-
# u;zn .Q7L84y
-
- - sqawtqaA,liitln' ianslSvbanl-u-iS-.-sOilfeirtoe'nfIlhefiljael
IC_oSwimCaimfrsi
Il
laiiUf.fnlbacixinla,eilMd
!?tt- tAhiti
-
P. s,F' ON
-
:..
Ii,__
*1011 h 1i4 filanset a
Np,PAflcAGS
-(ND QFPAKAGE, necRuniQN QF ARiICLEREPECIMRKSAflO1XCEPThOJS
-94ff q3ppVflc CaIPACTEO INTO ITh
-- -
.--acn_I OQ 0 54 4M cBouup T41- TESTING NQT I*SSTHAN S II4RU 200 MflH flEJI
-
_i.
WOGHTIS3J.1OcORJ biisson RATE
V
--I - rz-
M.QaTM.CTAILUIGS
- TALC, CellO? DIAt0v.ACEQIJS F4RT14
-
-
- -'n-
-
-.
' ,n- -'
.
' --:
-
-
--
-
a-
--
-
if line d.lausa.n, anna. hSi.aaa, ban omIt ho a tahiti ho Wfllai lb. 'a renoir., alias 'he bill nf iaflhiat 'hell ens. ds.ei'ca II in 'nniar' a, Sniane,'. caain I". &fl1'E ',etc if,...,. ii dafleneeni on value, ffdpp.i. are tequila d in gui. .o.cllically in wriling the eg.ad a' *clar.d 'aloe f fir p,qperty. The agreed or declared oplu. of 4 p0mt "'tw weeii)yt /r_ ci
LEHMAN 01668
STRAIGHT BILL OF LADING - SHORT FORM - ORIGINAL Not Negotiable
RECEIVEO. Subject to lbs classificalions and tariffs in effect on the dale of the Issue ol this Bill of Lading,
properly deocts Slow. in apparent good a&r. eCI sa P,oled ota'tn and coi of coin af pnages tmwmim TIaaV coregnec
1110 osatined Is nd'caled below. ..q,io' said taryler few wc(d tamer being ununit000 tIvougliour otIs convaasa rtleor*tg riypeecn cospotadon
b, paasian Os the property Later (lie oontsaa) agreco to corny It (ls raid piece of detvry at said dciinat,on. I on lo nonte oaen.iw to delsot loan-
other conies on lbs roule to sad destnlon. It mulualyagrted. as to oath carrier of all os any of odd property otser at a any porilca olsaid mule 0
VtIb,alica. and to oath party al any lime imesat.a bi at or any of odd properly. thalavesy rew to be perloenred heeun10thall besutiject to all
Vie larn
5vaon
Slid COOdIIiOIw t,edalaheeaol
of lbs UtdfOi CornEll: Sfralr Thu Of Lading 1 eraissaiora tad ntrshipnenter (21111
ye, forth 43? sri Official. Scuthern. WElts' and
thoapplicoblemotor wner clrrelicaluonaunt
IIarobF,oghi Co lions An
if Vt eantor cosnerahvrnat
thIe,.r barfly c.dhIias thai be -104th In the caaIllllon a tarIff
It fsareflIerwHh
.td. genu, the
SI th* rmt end Innapottetlon
conditIons of lb. tdid WIld kding.lndtading Ihoasos the beekthsrl. eel of this shtstiiI end thesoldltunsandcoiidBoe. *Ie)sr$ agind to by
thts.lpp.rsnds005pladfO.Nms.11andhhlaslgnt.
.
Sill PPE AS NO.
--
AGENT S NO.
SOLD TO
..
CONSIGNED TO AND DESTINATION
AVON RODUCTS, INC. -
:6901 GOLF
.
MORTON GROVE, .fl. 60053
-..
AVON PRODUCTS, INC -
.9oi. GOLF RD.
LT-...*WTON GROVE,
.
-
.
SLSMN OUR CUStWO. OUST. OROER DATE CUSTOMER OflDER NO.
flhdtn 11-9.-PS 619 pr
9OMV'PRUSpuslndustrIaIMinat
FOB.
,.
COST. REOUCSTS
AARR
. ..
S=SHIP5 "-5.-
CAR NUMBER
-
SNIP WEEK OF
.
.
.
fftippers i?tprinl In 11001 starro. not a part of 100 Dl ladiro arciostI by the lnlersrate CoowrieICoinrnos,wi
DATE SHIPPED
AT A
I
...
S.,. . ..
... U
-
201403
..
............... .......Y
..
..
TOR flT. COLLECTVIA REGIONAL
CON. SOLI. D.AWRS.
..-,
.1 .
N. C
.
.
.
..
.
S -. .
..
CODE BGS 0747 ,PO#
- -!
. .:s'ao.0el-ebc1s1.w.n.j.Zett -
thaSwTeY
Sii
_, . Ihresr.I
,itsiO.irsi&rSt rpMa'i.
are Sr ape l}.1'
*_-
11
OflORPER.EQ
BASS
TONS
..I .
20 .50 -. ...
..
PNO.
.. Y.SPWD
- -5
.
.IIcl5pe.rawpti.4fl,wl. saasae
-,
.
BAGS
TONS
.
..
I
ft."-.
SUPRA BC/flL
1705' 20
. . .. _.......................... - ....... - .
ICODE BGS: 9747, POt
.
..
. ..
..
-,.
.
'$07244
-- -.
. . .. - ...
-
......-. -5
...SO
............. I Ar-7
.:.
:.':. --......1ZSS.
raetrwawe.rwewp.eei n. s-.
hoeoGboyflawth
?.n50t1 Ata
a
---5 . .
I
:.
:-
.
.. -
.
- --
I
-
.
-..
ri"'-- V.yt ,, AwU-'5li: ts*
...
.11.. ..
.. ....... ............
-.
PALIzETIZED ON -t -09W -PMJE 35 31BS.-- ---------
-- -
-r-- -, --- - - 4..2i n
31t
.2-
-ncr PocaE-now N?Tn. aALIA"cS AEC DC&TKIC
*%ffl J0.TOR) 0SQRRA -
- aGSsMoupgD'nIz ceIPA4O1TOnI3ZTh_r-r
} ..______
r- -i'IIAGSTAI.CTAILINGS
-
-
____
A
- (V
flfl4 -._ -
a-
..
-
-
"-..a:_fa.J_inS.. ..4..t.ri. -;:_t 1A1.C.CRUDE-. .
C i..
.. .- -. -'P
-*11 the .14., .afl n
tiyifla. .-.rn .............................-....r.r .....
.
i pots by a nSrbywMer. the tare IU0L* frsl the bI of Ia&ig SS flue retotlieril
r5j3I.
..
Wip'sreeigtC. NOTE
jfp
deaendenl on se}a. ehippers -t rootaired Io ie aoedllcSy in wsierc the egeaed or dectarod value at the property. The agraed or dederodSue of the ope4y is hereby wecifefly,
,f/s iti'by the shipper 10 be riot
ding
.... per
.
.
. V19 .FEGIDIPsL
014' ,A4--t--- .. -k. 1&&c& 4tr-O .Cc1-)..
LEHMAN 01669
Invoice copies
CUSTOMER SPECIFIcATION SHEET
NO. 0449CA7
Ship tr AVON LOMA LINDA, PUERTO RICO
Bill of Lading
-4 29 SOUTH PLAINFIELDI 14.3. OR
FOB South Pl.ainfield, NJ
AVON LOMA J.TNDA. P.O. BOX 391S AOJA1uTJJA. P.R. 0060S
Name
Street Address
City & Sine
PA:VON SERVICE CENTER, 111 Maltese Drive, Totowa, New Jersey (291) 890-4400
N.me
Stteei Mdgeas
City & State
Routing: VIA TRUCK TO WARHOUSE PREPAID FOR EXPORT.
Spec. Instructions
SEND FREIGHT BILL TO CYPRUS INDUSTRIAL MINERALS CO.
ATTN INTERNATIONAL DEPT.
P.O. BOX 3299 ENGLEWOOD, COLORADO 80155
PRODUCT(S)
Name TONS AS ORDERED
Name
OLYMPIC TALC
BOOK
Ton Prica
Ton Pike
PRODUCT SPECIFICATION
CODE CODE
Form:
GtInd:
Type of package: 50 # bags with product name
Spec. Inst.
DFW PAILETS STRECHWRAP MARK BAGS AS INDICATED ON B/L
Moisture:
Type or cat: Truck
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgmaft Englewood
Shipping Notice: Engl ewood
Branch:
Invoice: Enlewood
0 the;:
thip To Add. & Salesman Code Chngd.
Freight:
12/10/8ILtING
KMS
Salesman: Ii Industry: Zi
Commission to:
Amount or CommIssLon
Weight:
Terms: Net 30 DAYS
Taxable:
12-28-83 LS
Date:
Discount
LEHMAN 01670
STR*IGHT DILL OF LADING - SHORT FORM - ORIGINAL - NM Newli.bIe
RECEIVED. subj esn no alan elaaUf,c.n,onn end nriffn in effeen abe dune of die inane Of ifs', Bill ol L.dinn.
'Ii. Diopafly dnacnibadbdoy.. in erparenn eoodonden. .xotpnan nored leooanenis end eor,di:ion of connenis on nack.i.n unknown). enanked. eonnined. end dealleed en indie.ned baton. yetsiel' said carrie, mesa wond cannien being un&nnn@od nhnoej,c.an liii, eoainnocn as meanin. any pInion on eonponalioea In poinanelon of nil. pnop.nnyunden nh.eonnreenl eneas nearly no iniunuul plactofdd,nae,y en e.lddanninenlnn.if on Its noona.onhenwlae no deRvnn no another cannier on nine noune no said denninaniorL lninn,unuallyeoneed. a. nn ccci' nannies of all on .nyol idpnopenly one, Sloe any pontion CI saint noune no deslinasion end as no each panty an .ny nine inierenied infl On any of said property nhsn entry oanylce no be perfornnaed hentunden nhIII be lubj.cn no &I nhanannn end condinionn of nbc UniSon',, Dornannic Snnaigsn Bill of Lading len forth Ci in Otfielal Sounhnnn . iitenenn end Illinois Frniglni aannificenionn las elicit on nbc dam Ian neofn If nhin inane:, on a .il.ma,ann ,Inipanannn. en 12)in the applicable mono carmen enannlfleanlon 0.....II if chin
anonon on nnien ehiptnaenn,
Shippen hereby certifies that he in femilian with tI the tennis and conditionn of the aaidbiII of ladling. indudingthoseon the back thereof, eel forth In ff1. danificalion on tan 1ff which goyerns the trainaportation of this ahipnaenl, and the said terms six) conditions era hereby agreed to by the shipper arid apled for hiennadt six) bin assigns,
SHIPPERS NO.
86599
AGENT'S NO.
SOLD TO
P
AVON PRODUCTS INC. 115 PROGRESS PLACE
LSPRINGDMJE, OHIO
SLSMN OUR CUST. NO. CUST.ORDER DATE CUSTOMER ORDER ND.
04510 9.21-84 15815
FfiGM; CYPRUS Cypnus Indusinial Mnner Is Company FOB.
CONSIGNED TO AND DESTINATION
P
AVON PRODUCTS INC. 115 PROGRESS PLACE
LSPRINGDALE, OHIO
CUST. REQUESTS AOARR
SOSHIPS 10/29/84
CARNUMBER
-
SHIP WEEK OF
Bnlpp.n innpiifn blue it snmp;non.psnn at boll of lng .pprsaad by line Inionlane Conim.,nCcmmsn1
DATESI4IPPED
AT:4j29 SO.PLATNPIELD,NJ PLANT
2014035
o
MOTOR FREIGHT COLLECT VIA REGION2L CONSOLIDATED
I
o
11/6/84
Sqkpsosogninaeleel bset TSlne,e' ne.1,nnn
e.ninyaila._.5nIitmnin#I*I-ntannnnd'I.aancsc.'e1iini. PdciOamnol
CODE EGS; 0.-0780-1/PO#
L
QTV. ORDERED
BAGS
TONS
-
.
ITEMS BETWEEN DOUBLE LINES ARE NOT PART OF O/l.
PRODUCT NO.
BAGS
QTV. SHIPPED TONS
ItrataeIaICa*inreI
lieian..ninsk.w4wiln In n.n.00auIeenn.an
and S
80
2.
JLTALC 400 USP BG,/PAL
1856
80
2.
CODE BGS: 0-018071/POfl
Arn.nCsw hinakn.aanm,e,Ot 1a*.n0.1,.*.aiwsedean
LOT # A102542
%.
.
dnflnOa.
epa.n.ane
Ii
nnba,,nnw.,.fereof
'-'en-er .
a
Th. I1 n esannu I tern tote as
i&.15a51,
PaILETIZED ON 2 DFW PMJLETS 70 LBS.
NO. PACKAGES
KIND OF PACKAGt. DtSCNWTION Of ARTICLES.SPBCIALMAnICS AND EXCCPTnONS
'. SAGS GROUND 7*tC-,CW)CtED
BO@50 .5 IBAGSGRDUNDTALCTESTINGNOT.LESSTHANfl%THRU200MESH$CREEN
.
- ..-J
rsnnenOrfTi5tJBToCOfIJ
.4,-0404.. a
In
4:CLASS Ott MATE
. .,
V.
..L___'BAGS TALC TAILINGS
-'er'"S'atr3-5r
C.v.,;ainidi4
:m:'..
'_ n.y
TALC. CRUDE
.
tA1tM.(Ct$EARi.;: E.''T; -;.....ror... . :1 .
. .- ,.
w.. ), 7
n nose thiprnent 'not's betronen two ports bye canetca by nelsen, the Im,' naquinan than the bill 01 Isding mall sane wtnenhen line cannier or ehippen's neelsain". NOTEflji4dK/rt5i/'
'qdtnt
tn fipptns en. nlquin.d no tItle specifically In wrieing the agreed en dadaned flIlat of the pncperny. The a veed or detbead value of nbereriv,ls heimbx tilicaI(
siatadbvnhaflaipparsobenenasae&ne
--
-:
-. -
Q.Na.. cOoLIDAr
LEHMAN 01671
LEHMAN 01672
Invoice copies
Bill at LaIIng So. ?lainfield
Joyd Manufaturing.Co.,
Nate
CUSTOMER SPECIFIC4TIOH SHEET
NO. 52440 A
Siptr Lloyd Manufacturing Co.
Warren, RI
OR roe Plant
130 Franklin St., Warren, RI 02885
Sueec Addie.,
City & Siate
CODE
P Lloyd Nanufacturing Co., 130 Franklin St., Warren, RI
Name
Stiect Addgeas
City & St.te
52440 A4 RD
CODE
RQUt(nV Notor Freight Collect via Plymouth Rock tel. 800-652-2766 or 215-743-3300
Spec. Instructions
PRODUCT(S)
Name 20 tons SIJPRA/"s" bag pal
Name
Tn Price Book Ton Psic
PRODUCT SPECIFICATION
CODE
Cs
CODE:
37(35
Foim:
Grind:
Typeofpackage: 500 T/N white bag with product name
Spcc.Inst. 1. Glue and palletlze 1 ton per pallet. 2. Stretchwrap.
Moisture:
Typeotcar: Truck
)
SPECIAL DOCUMENT MAiLING Order Acknowledgment: Invoice: Other:
Shipping Notice: BILLING
Freight:
as:
Weight:
Taxable:
Date: 4/11/83 rI-
SALES DEPARTMENT INFORMATION Branch:
Salesma.n A4 IndustsY: RO
Commission to Amount of CommIssion:
Delete: WGD Bag Code. 6-29-83 mb
Te;ms:CHG: Rtg. 10-24-83 rt/mh
Discount
LEHMAN 01673
Irwoice ces Bill of LSIng
CUSTOMER SPEcinctygopI ShEET
wo. 20950 A
Sifipt: Frank E. Deurnsev a Sons Ltd. Lachine, Quebec, Canada
29 So. Plainfield
OR
Plant
Bill
tp Frank E
DNeamtpsey & Sons.
Ltd. 47 Davies Sutet Address
Ave., Toronto, Ontario, Can.
City a Lw.
M4M2Ab
CODE
ship
to: Frank F Denmsev & Sons. Ltd.. 2380 46th Ave.
Nmn
Sa.ec Addr...
Lachine. Quebec, Can. H8T2F3 City & List.
}
2O95OAl Z1
CODE
Reutirir Customer Pickup through Border Broker: Th?EX CUSTOM BROKERS, LTD. 407 McGill, Suite 411 Montreal, Quebec, Canada B2Y2G3
Spec. iutsijcticas
PMODUCT (5)
Mime 2(1 tons STlflA/ "S" hag pRl
NJJTII 1 ton SUPRAFINOI "5" bag pal
trPvIc. Bnnk trPvIe Book
PRODUCT SPECIFiCATION
CODE
cn
1705 1706
Parr typeofpackfle: 50// bags with product name.
Notable:
type of Cs: Truek
Spec.Init. 1. Mark bags: Supra-FEDCO 700 & Suprafinc-FEDCO BOO both with Lot#. Glue and palletize 1 ton per DFW palltt. Stretch wrap.
,voTE; 'A 70 SHOAl Cc3ait'/SIot\J 7. C
WECIAL 000IMENY MAIL$G
SALES DEPARIUENT IflFO4ATIDN
Ordei Aelmcwl.dcmt invsice:
Othet:
Fi&ght:
as:
$bIpph MotIc: BILUNG
blnaat Al
II
Coirsnlssioiito: Vrnnk V. YImpeay Spns, Ltd.
AaO4MISIC.asinIor
7$!
tars: ADD: Broker's mail tode. 1/25182 rI
taatc
OM_E
1/7/82 rt
Discoirt
LEHMAN 01674
CUSTOMER SPECIFICATION SHEET
20951A (Revised)
NO.
lhvoite copin
g111 of Lading
Shipt Frank E. Dempsey & Sons, Ltd. Lachine, Quebec, Canada
1jS 29,S2. Plainfield
!ranlcE. Dempsey & Sons
Name
OR FOB Plant
Ltd., 47 Davies Ave., Toronto, Ontario Canada
Street Address
City & Stare
1141,1 2A9
Ship Frank
bempsey & Sons, Ltd , 2380 46th Ave , Lachine, Quebec, Canada
Nme
S Addre.s
City & State FiST 3C9
20951 QE'QOx
COO' 'Y
Rthtlht Cus tonet Pick-Up
Spec. InstrutIons Sh1p through border broker; Affiliated Customs Services; 450 te-11elefi st., Montreal, Quebec, Catiada H2Y 2L2.
PRODUCT (5)
20 toils upra/USuI Bag DFW Pal
Name
- .-.
Blend:
______________
ton p,us flook
-. PRODUCT $PEC%PICAflO$
- cobE
Form:
und:
Type ot package: 5Wt gs with pfoduct name
type of caL Ifuck
Spec. InsI: 1; Olii tid j,iletize 1 ton per DFW pallet.
2. Stfecohtqra.
3e E*jidift iiectaraeion CCI to accompany shim&nt-: Mail 1 dif dadh to Cust. Service,
aM th Eii1-eoaddes above; and 1 dopy to btkf;
4j Certificate of analysis with actual test results to accompany shipment
SPECIAL OOtiJMENT MAILING
ALES.DEIARTMENT INFORMATION
O:de: Acknowledgment: Invoice;
Shipping Notice:
AVcK:
Ietif ii:
Othec:
FIaight:
BILLING
(ndustiy:
:4.$LPethPydthmssoiiW
& Sotis, t..td.
txtias:
Weight: TaxabIe
Amount ot bohirnition: AflOt Specs lust 44.
Tirns: ciith Sjidc .nee .#i. 6-25-86hih CHG: spec1St #4s lb-2O-8tth
OIicoiint
Date: 11'-5-55(Revised & Re typd)mh
LEHMAN 01675
CUSTOMER SPECIFtCATIOH SHEET. . -: '-.:-
.y .0O8A
Invoice copies Bill ot Lading
,j 29 So .iiirffeld.: '.
Colgate Palmoiive;.C/aCdtract.Pkg.
ShiP tO
Totowa NJ
-
pi.1
- 4.k c- A.
Colgate PulmoiiveCo.,
-
P0 Box 401, Siren Ad....
Jersey City NJ 07302 Cl7 & Sist.
.Cplgas Palmolive Ca.,
do Contraut Packaging Corp., 10 West End Road, Totowa NJ 07512
Name
Saeet Add,...
City & State
Routing: Motor-rreight Collect Carrier to call 24 hours in advance for delivery appointment 201-256.1020 Jim Ward
Spec. Instiuctions Plant to arrange carrier
1-'
PAbouct .20 tons, Supra
'Name
.
Blend:
PRODUCT SPECIFICATION
Form:
Grind:
Moisture:
Type of packaae: 50?! T/14 white bags with product name and Customer Code: M6020.
Spec. Inst. 1. Clue and palletize 1 ton per DFW pallet. Code bags as noted above. Stretchwrap.
Typo of cat: Truck
SPECIAL DOCUMENT MAILING
Oider Acknowtedgmmtt
Shipping Notice:
Invoice:
Other:
-
BILLING
Freight: -
axtias:
Weight:
Taxable:
Date: 2-12-86uih
SALES DEPARTMENT INFORMATION
Branch.... Sajesmaji: Al Industry: Zl
Commission to: Amount of Commsslow Teims: Discount:
LEHMAN 01676
Invoice copies C, U 1G, n-r
Bill of LSki
1t29 So. PlalnHeld
Bill
tp:
-
'4
Na.
tUsTOMER SPECIPICAnOM SHEET
NO.
sIp to: 'Coigat$ ja'lmoitve Co.
JersejCt't NJ
libud A
I .. I u.n Addnss
roe Plant
' II
City & St.te
CODE
Cnlgnre Palinnlivp Co
74 Grand St
Naze
- Street Meets
Tercy City liT
City & State
/136nR Al 71
CODE
RoutinE Notor Freight Collect
mQXfl-'f-S 7
Carrier to call 24 hrs in advance of delivery for dock appointment
(201) 547-2683 Richie Geismer.
Spec. lnstwctlons Deliver in afternoons up until 2:30 PM.
Plant to arrange best carrier.
PRODUCT (S)
Name 20 tons DOVER 50.1 "S" bag pal
TuiiPace SPECIAL
-:;
CODE!T
Name
.
Ton Price
CODE
PRODUCT SPECIFICATION
fl fl7k7Oo-0baVIzS'0 cobE
Foim:
Gdnd:
Type fpackige: 50# bags with product name.
Molsbue:
Type 01 cm: Truck
Sp.c.Inn.
1. Glue and palletize 1 ton per DflJ pallet.
Code bags !M1U7D, Lath P.0.1.
Lot?! 'to appear on all paperwork.
-
Stretch wrap.
Pte-shipvzent sample each lot for customer approval.
SPECIAL DOCUMENT MAILING
SAl25 DEPARTMENT INFORMATION
Order AcknowIedgmmt Invoice: Other:
Shipping Notice:
To Ship-to address.
BIWNO
Brrctu
Salnn.: Al tnth*tzy: Zl
Freight:
CmIuon to:
Ancunt ot CotmIssiwr
Weight: ADD: Rtg.Inst. 1-16-84 mh
Taxable: Date:
1/7/82 rt
TmmsHG:Product, price, cust. code.
10/27/83 rt
DISCOUTIt CUG: Bag Code. 11-2-83 rt/mh
CUG:Routing instructions .11/8/83 rt
LEHMAN 01677
FLITOMER WcJ!!c4Y!9fl ?.P!7
ND. 13765
ThU of La4ftpg
kilT
COLOR TECHNIQUEStINC.
...
COLOR TECHNIQUES INC.
p.-- ,..a
TONS RIVER, NJ. TONS RIVER, NJ.
i:
CODE
MOTOR FREIGHT COLLECT VIA SHALLCROSS EXPRESS
Spec. Jpspuctloq
PRODUCT (3)
1 (TON) SUPRaFINO
Name
Type or package: Spec. Ipst.
Ton ?rIc
Tonfi;fr
sar#tnpnvo -fl
McIuF; 7yp qt cci:
CPP...
C 9 svpfrisi -v
POCUMaU[$AILIN Qrder AcknbwIcdgrnnt IpYcice:
OthCT!
FIjght:
5hipIug NMIce:
I$g
Wel2JTh
Tanbie;
OM
SALES DEPARTMENT IN!ORMATION
Brich:
thdustly: CQmmIS5iQQtQ:
Atioimt 9! .pmissiou;
OIw.ount:
LEHMAN 01678
Copin to: WHEn.
PLANT
SALES
BRANCH
(SET UP)
MASTER FILE
- APPROVED BY
ADDITIONAL INFORMATION:
APPROVE AND FORWARD
.4
S
LEHMAN 01679
t2otE: ELC
invoice copies I of Lading
CUSTOMER SPECIFICATION SHEET
Ship to: Eli T.flly & Co.
Roanoke, VA
NO. 52301 A
u.,i 29 So. Plainfield
OR
FOB Plant
Bill
tj,:
Eli Lilly & Co.1 Roanoke Mfg., 4411 Hollins Ave
N.E.
Roanoke VA 24012
N.te
Street Addres.
City & St.te
CODE
Eli TAlly & Co.. Roanoke. ut p.. 4411 bums Ave N E Roanoke VA
4si.. At. Z1
Name
Street A4dress
City & State
CODE
btttRoutin
n
_sa_e.a-trs'rVtvc-zsrr 3L&u -)
Spec. bistructions
PRODUCT (5)
Name 20 tons SIJPRA/ "S" bag pal
Name
V Diend:
Togrp,Ic. Special
Ton nice
PRODUCT SPECIFICATION
COvE2eiiiOS>
CODE
Form:
Type ot package: 50# bag
Grind:
Mo Is tu,
Type ot ca: Truck
Spec. Inst.
1. Glue and palletize one ton per DFW 4llet. O3cIe bags 1U'-0033.
Stretch wrap.
SPECIAL DOCUMENT MAILING Order Acknowledgmt Invoice: Other:
F:elght:
raS:
Weight: Taxable:
Shipping Notice: BILLING
SALES DEPARTMENT INFORMATION
Birch: Salesmat: Al Industry: Zl
Commission to:
Amount of Commission:
---
)
tl) Bag Code & Phone # for Blue Ridge
Terms: CHG: Routing &
8/12/82 rt/mh
price to special. 1-9-84 inh
Discount
LEHMAN 01680
Invoice copies
ot Ladji,g
CUSTOMER SPECIFICATION SHEET
--
Sp . 1.. A Drpyfnq Edison, N.J
IIA 73 A1pin
OR
Synthetic Specialties Co., P0 fox 120
Nan Street Mdze.s
FOB Plant Middletown NJ 07748
Chi & &s*C
L.A. Dreyfus Co.. 3775 Park Ave.. Edison. NJ
flute
&tcef Address
Cur & State
Routlnr Motor Freight Collect via& RPI Transport 800-525-9857
No.Sl007 A (Revised)
CODE
t-SmO7 Al ZI
CODE
Spet.Instructicns 21.. CBiallllfrDeiegWht ittot c&onPsaigcneesee.tter (Iii order.) if RFI cannot pickup.
PRODUCT(S)
Name 20 tans ALTALC 400 USP/"S't bag pal
TOAPIIcO Book
Name
Ten Puce
PRODUCT SPECIFICATION
Blend:
CODE L856
Form:
Grind:
Moistuic:
Typeotpacsge:50# TIM white bag with product name and cust. codes: P-400 USp/pO#
Typeettw: Truck
Spec.Inst. 1. Glue and palletize: 10 pallets @ 44 bags and 10 pallets @ 36 bags; 20 pal./trailer.
Code bags as above; stretch wrap.
Analyze Iot using Dreyfus acid soluble test. Send pSshipment sample to: Terry McCreesh,3775 Park Ave., Edison,
4J 08820T5r49-C1,
DO NOT CODE OR SHIP MATERIAL UNTIL SAMPLE APPROVAL HAS BEE4 GIVEN.
SPECIAL DOCUMENT MAILING
SALES DEPARTh!ENT INFORMATION
Oider Acknowledgmait
invoice:
Other:
.
Shipping Notice? Mill to call
Jack Paterno at billto
(201)671-5372 on ship
date with trailer#.and
Lot#.
BILLING
Brwich:
Satesiea,: Al Indushy: 21
Fleint:
Commission to: Syntherlr cpnrsal l-.ing
Amount of Commission;
7 . 5X
Weight: CHG: Rtg. ADD: Rtg Inst.2. 12-8-83 rt TermstdHG:Routing & freight billing. 2/21/8
Tazahit;
oiscentG.Sa1le mail address. 3/4/83 rt
-I
LEHMAN 01681
CUSTOMER SPECIFICATION SHEET
Invoice copies DIII of LXing
$hipto Revlon, Inc. Edison, NJ
r 29 So. Plainfield 7.
OR
Revlon, Inc., Acdounts Pable
FOB Plant P0 Box 993, Edison NJ 08818
Nime
Street Adthess
CIEy & State
NO. 77293 A
: CODE
?V Revlon, Inc., Woodbridge Warehouse, Grace St. and Old Post Rd.. Ed1soi, Nfl 77293 Al 71
Nace
- Street Address
Chy & Sate
CODE
Routint. Cus tomer Pick-up
Spec. Instructions 1. Call Traffic Dept. one week prior to pick-up date:(201) 287-7054
PRODUCT tS)
Name 15.125 tons SUPRA/ "5" bag pal
Name
Type of package: 50# bags
Grind:
T Price Book
CODE
1705
Ton Price
CODE
PRODUCT SPECIPICAflON
#6.C/A including asbestos analysis to be sent to:Erian Wilburn,Q.C.Dept. by,-' plant "This lot contains no asbesto'>-using CTFAJ4-1 test method" on C of A.
Moisture:
Type of can Customer Truck
Spec. Inst.
1. Glue and palletize 605 bags on 15 DEW pallets.(40"X 48") Use corrugated cardboard slip sheet under bottom bag layers. Bag codes: ROWND.98775, Lot/b, Cust. P0/I, and weights in kilos. Stretch wrap. Stock # ROWND 98775 to appear on all paperwork.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INrORMATION
Order Acknowledgmet Invoice: Other:
Shipping Notice: Plant to call: Mrs. Betty Lenart on shit date. 201-287-1400 EXT 7311.
BILLItU3
Brafich: Salesitai: Indusuy:
Al
Zl
Fleight:
- CHG: Bill-to-address. 1O-9-87nh
Weizht
Taxable:
Date:
1/14/82 i-t
Commission tr
Amount of Commission:
ADD: Ship notice. 5-23--S6mh
Terms: ADD: Sae,c. Inst #5. 3/30/82 rt ADU: Drw size. /15/82 rt
DIscountTh Spec. Inst.#6. 5-25-84 mh CHG: Phone#. 3-26-8Smh
LEHMAN 01682
Invoice copies
CUSTOMER SPECIFICATION SHEET
a 772948
- Ship to: Revlon International Metuchen, N.J.
Bill at Lading
1P
riom
29 -
So. Plainfleld, NJ
OR
Plant
Revlon International , C/O Riros A/C Payable, P;o. Box 853, Metuchen, NJ 08840
Nsn
Stint Adtht.s
Ck, & &stc
SblpRevlon International, 55 Talmadge Rd., Edison, NJ 08818
Nsmc
Street Mdsess
City & Scste
77294-13-fl
CODE
cooE - -
R@utinc Truck to harbor collebt for export.
Spec. Insttuctfo,
Send freight bill to:
Revlon International
C/0 Riros A/C Payable ;o. Box 853
Metuchen, NJ 08840
PROOuCT (5)
Name Tons as ordered SUPRAFINO
Name
Blind:
Ton Puce Special Ton Ptke
PROOUCT SPECIPIcATI0N
CODE CODE
1706
Poim:
Grind:
Type of package: 50# bags with product name
Spec. Inst.
1. DEW Paliets Stretchwrap Mark bags as indicated on B/L.
Moisture: Type of cal:
Truck
SPECIAL OOCUMENT MAILING
SALES OEPARTMENT INFORMATION
Ocdv Acknowleamftd: Int'l. Dept. Jovoige: Int'l. Dept.
Shipping Notice: Int'l
Dept. Dranch Salesman: 13
other:
BILLING
Industty: Zi
fleight:
Commission to:
gxtras:
Amount of Commissio.r
Weight:
Terms: Net 30
Taxable:
oate 3/8/8: NAB
Oiscount:
LEHMAN 01683
tnvolce c3ies
CUSTOMER SPECIFICATION SHEET
Na. 77294B
'A
I Ship to: Revlon International, Metuchen, N.J.
Bill of Laling
Up it om
29 - So. Plainfield
NJ
OR
Plant
Bt%I Revlon International C/U Riros A/C Payable, PLO. Box 853, Metuchen, NJ 08840
Nsme
Sneer Addre..
ci!)' & Sine
77294-13-Zi
CODE
tSohIp Revlon International 55 Talmadge Rd., Edison, NJ 08818
N .me
Street Address
City & Slice
CODE -.
Routing: Truck to harbor collet for export.
Spec.Instructios
Send freight bill to:
Revlon International C/U Riros A/C Payable
P;U. Box 853 Metuchen, NJ 08840
PRODUCT(S)
Tons as ordered
Name
SUPRAFINO
Name
Bland:
Ton Price Ton Price PRODUCT SPECIFICATION
Special
CODE
1706
Form:
Grind:
Type olpackage: 50# bags with product name
Moisture: Type of car:
Truck
Spec.InSt.
1. DFW PalletS Stretchwrap Mark bags as indicated on B/L.
SPECtAL DOCUMENT MAILING
OcderAcknowledgmait Int'l. Dent. %nvoice: Int't . Dept.
Othet:
Fseight: Extrast Weight: Taxable
SALES DEPARTMENT INFORMATION
Shipping Notice: Int'l . Dept. Branch: Sa%esvnsit 13
BILLING
Industry: Z1
Commission to:
Amount of Commission
flint: Net 30
Date: 3/8/3: MAB
Oistount
LEHMAN 01684
Invoice copks
DIII of LsIktg / 1 29 So. Plainfield
5hj1ton, me.
N.m.
Ship Shulton, Inc. Neat
Routing: Customer Pick Up
CUSTOMER SPECIFICATION SHEET
Ship to: Shulton, Inc. Memphis TN
NO. 83303 A
OR
P0 Box 1999 Street Addn..
1725 S. 3rd. St., Sizer Addict.
FoB Plant Memphis TN 38101
City & State
Memphis TN 38109
Cy & Scare
(
83303 Al Z1
CoDE
CoDE
Spec. Instiuctlons
PRODUCT(S)
Naiie Tons as ordered Suprafflg Pal
Name
m, p'j Special
CODE 1755
Ton Pilce
CoDE'
PRODUCT SPECIFICATION
SPECIAl.. INST. #5. Mill Supra EP, report as Supra EF (1755). Mark bags and papers 'tSUPRA".
Form:
Type of package: 50// bag
Grind:
Moistuie:
Type of car: truck
Spec. Inst.
1. Clue & palletize 1 ton per DEW pallet. Mark bags with product code 0000-825820 Stretchwrap
Mill to test material for black specks in water slurry before shpmnt to customer.
SPECIAL DOCINENT MAIUNG
SALES DEPARTMENT INFORMATION
oidei Adcnowledgm.it
Shipping Notice:
Biwch:
Invoke: other:
BILLING
Salesman: Al
Industy: Zl
Fleight:
Weight: Taxable:
Date:
0-11-82 mh
Commission to:
Mmunt of CojniIs$lor
ADD: Spec Inst #4
Teims: ADD: Spec.Inst. #5. chg. prod.code, chg price to special. 1-24-85mb
Discount
LEHMAN 01685
Invoice capteg
CUSTOMER SPECIFICATION SHEET
NO. 'fl071S
Shlpto Rost - France Sari H'.
Bill of Lading
,j 29 .S. Plainfleid
OR
FoB3O Plaht
?91.fl Rost.- France Sari, 6, Rue Ce Vouj-lle, 75015 Paris, France
' Name
Street Address
City & State
r See. Bill of Lading
..
Name
Stteet Address
City & State
Routinv Ship via Truck to harbor for export, freight collect,
Spec.Lnstructions See Bill of Lading
PRODUCT (5)
Name' Supi'a. DFW. "S'
Name
Blend:
7 t'6-P/?4t,n(O
PRODUCT SPECIFICATION
Form:
Gilnd:
Type otcackage: 50 lb. bag with product name.
Speq.Inst. 1.Mark !ags/pallets as per B/L. .2. Palletized & Stretchwtp per B/L.
MoIsture:
Type of car: Truck
SPECIAL DOCUMENT MAILING
Older:Ackiowledgment: Engi ewood
Invoice: Englewood
Other
F:elit: Inland & Ocean Frt. Forwarding Fees
frLxtias: Stretchwrap Insurance
Weight:
Taxable:
SALES DEPARTMENT INFOAATION
Shipping Notice: Engl ewood
BrMch: SaIesma: 13
BILLING
lndustiy: ZO
Commission to: Cyprus - Belgium
Amount of Commission:
Twjiis: Net 30 Days.
Date: 5,27/87
Discount:
LEHMAN 01686
CUSTOMER SPECIFICATION SHEET
Invoice copies
Ship to.
Bill ot Lading
rr 29 - South Plainfield
FOB
nJ0Schering Corporation Del Peru S.A, Paseo de la Republica 3153, San Isidro
Name
Sneet Addcess - Citj' & State Liina, Peru
Sip see bill of lading
Name
Sueec A4dzess
City & State
Routlnt Ship via truck to harbor for export. Freight prepaid.
O057rn
Spec. Instcuctions
Send freight bill to:
Cyprus Industrial Minerals Company Attn: Int'l Dept. P.O. Box 3299 Englewood, Ca 80155
PRODUCT (5)
Name Tons as ordered Supra, DEW
Name
Blent
Ton Price Ton Pike PRODUCT SPECIFICATION
Form:
Grind:
Typeolpackage: 50 lb. white bag w/product name
Moisture:
Typeotcar: Truck
Spec. Inst. 1. Mark bags as indicated on B/L. 2. alletize and stretChwrap as speCified on B/L.
CODE CODE
SPECIAL DOCUMENT MAILING
Order Acknowleagment: Englewood
Invoice; Englewood
Othac:
Freight: Inland & ocean Fet. Whaffage & handling
txtras: Forwarding Fees Stretchwrap
Weight:
taxabic
SALESDEPARTMENT INFOIAATION
Shipping Notice: Englewood
Branch: Salesman:
Il
BIWNO
Industry: 21
Commission to
()iini 1 Rt
Amount of Commissloir
Tm5:
Letter of Credit
Date:
9/19/86 ins
Oiscount:
LEHMAN 01687
lnyoice copies
( Bill of LadIn8
Faberge Inc,
Faberge Divisiont
Wane
-
'P Faberge Inc.,
Name
Routing: Customer pick up
CUSTOMER SPECIFICATION SHEET
Shlptr Faberge Inc.
Pomoii CA
OR
440 Franklin Turnpike,
Sued AddxesS
-
2750 S. Towne Ave.,
trct Addze,s
-
Plant
Mahwah NJ 07430
Pomona CA 91766
NO.
CODE
OqS8SAiZl
Spec. Insttuctions 1. Plait to call John NeGeehin at 20j..-52951O0 to arrange a)yrier.
S2 Sf00 c t#,t,,)F'fl '
4t-
(s ,A,s7-,vdcr,6 pfl 60a9
PRODUCT (5)
Name 20 tons Nonoblend "S"/Bg !a.
Name
(tt
Olend:
Tpn Nice Special
CODE 1765
Ton Puce
CODE
fl.PRODUCT SPECIFICATION SPECIAL INSTRJCTI0N
Certificate of anlaysis with actual
test results must accompany shipment.
Form:
Gtlnd:
Moistute:
Type of package: 50# T/N White bags with product name and Customer Code: 107718
Type of cat: Truck
1. Glue and palletize 1 ton per pallet.
Spec. Inst. 2. Stretchwrap.
Code bags as noted above.
Plant to send 2 one pint pre-shipment samples to bill to address, actn: Lou LaFord.
4. Plant to RUSH lot sample to Englewood Lab for testing as soon as possible. Lab to
perform XRD scan on lot immediately Nail ts&u]s to bill' to address attn: Nr. Tern Smith.
Director
,A,i&ces.
SALES DEPARTMENT INrofATlou
Didet Acknowledgment
mill /4L"ft( /Oc.51
Invoice:
__ /55Shjing otice:
Salesman: Al
Other:
Industry:
13ri- Si"IA.?Ck( -t4
BILLING
Jt4IHeight: ScoTT vo tc/nf. m'tg _ 7
Sf ffC Commission to:
Zl
C:.ixtias:
Weight:
S
0'
Amount of Commission
CHG: Name in Spec.Inst. #4. 6-2-B6inh Terms: ADDS Spec. Inst. #5. 1 b-20-S6tnh
Taxable:
Date: 4-22S6mh
Discount:
LEHMAN 01688
Invoice copies
Bill of Ling
29 So.Plainfield
f1 Aluiay Inc ,
N.ne
CUSTOMER SPECIFICATION SKEET
Ship to. Alniay, Inc.
Apex NC
OR
P0 Box 748,
Street Address
Plant
Apex NC 27502
City & St.te
fJIP Almay Inc.,
N.me
Schieffelin Rd.,
Street Addict.
Routing: Motor Freight Collect t
Apex NC
City & Siste
"3
No. 02195A (Revised)
I
Spec. Instructions 1. Plant to arrange best carrier.
PRODUCT (5)
Name Tons as ordered SIJPRA/"S" Bg Pal u7
Name
(
'otend:
PRODUCT SPECIFICATION
Foim:
Grind:
Moisture:
Type of package: 50!! TIM white bag with product name
Typeofc: Truck
and Cust. P0/i, & Cust. Code: 1736700 SUP
173' cfoo -
Spec. Inst. L. Clue and palletize 1 ton per pallet.
Code bags as noted above.
Stretchwrap.
Certificate of Analysis must accompany shipment in envelope stapled to B/L; Mark B/L-
t'One (1) envelope-i lb." Certificate must have actual test results.
SPECIAL DOCLNENT MAILING
SALES DEPARTMENT INFORMATION
Order AcknowIedgmt
Shipping Notice:
SrMch:
Invoie:
Other:
BILLING
Salnmai: AS Industgy: Zi
FrejAht:
Commissioo to:
.iras: Weight: TazaIjj:
Amount of Commission:
ADD: statement-see back. 12-5-84mh Terms- CRC: SSulsemc..cInodste..#i4-8.1-8251m28h4mh
Discount:
Date: 11-27-84 mh (Revised & Retyped)
LEHMAN 01689
CUSTOMER SPECIFICATION SHEET
03455 A
Invoice copies
Bill of LIng
Ship to: Amway Corp. Ada, MI
29 So. Plainfielci
OR
FOB Plant
Anway Corp.. A/P Dept.. Mailcd 33A-1A. 7575 E. Fulton St., Ada, MI 49355
Name
Sneer Address
Cny & Sine
:'
coot
Amway Corp.. Receiving 58 Whse.. 7575 E. Fulton Rd.. Ada, MI 49355
Name
5ree Address
City & Scale
c2-on s-o?LZ9 ,&77A S
O45.Ai:Z1
$.:t.:? .coo
Spec. tnstiuctions
PRODUCT(S)
Name Tons as ordered SUPRA/bag pal Part if R0342
Name
Blend:
Ton Puce SPECIAL
Ton P11cc PROOUCT SPECIFiCATION
COOC COOE
Foim:
Giind:
Moistute:
Type of package: soil T/M white bag with product name and Type of car: Customer truck ..custPO#/R0342 .
S.
Spec. Inst. 1. MILL AND REPORT AS SUPRA EF (1755); MARK BAGS AND SHIPPING PAPERS AS "SUPRA"! INVOICE AS "SUPRA" (1755), AT BOOK PRICE FOR SUBRA (1705).
Glue and palletize I ton per pallet, or best way.
Code bags as noted above. Custonfer may require preshipment sample. Info will be supplied 4 ea.order
SPECIAL OOCUMENT MAILING
SALES OEPARTMENT INFORMATION
O,dei Acknowledgment: Invoice: Othei:
Shipping Notice: BILLING
O:ancb:
Salesman: Al
Industry: Z 1
Freight:
xtias:
Weight: Taxable:
Oate
11/27/84 rt
Comnssion to: Amount Of Commission: Terms: Oiscount:
LEHMAN 01690
lnvoce Copies
BillofLading
29 Soplainfield
Pl Almay Lnc ,
Name
CUSTOMER SPECIFICATION SHEET
p
shiPtO.Almav Inc. Apex NC
V
OR
PC Boz 748
Sheet Address
FOB Same
Apex NC 27502
City & State
1P Almay [nc.
Name
Schieffelin RL. Apex NC 27502
Street Ad&esa
City & Stue
Routlnr Motor Freight Collect viaBurlington Industries
SpeC.lnstructjons I. Plant to arnngc carrier.
NO. 02195B
. ODE
PRODUCT (5)
Name Tons as ordered Suprafino S/Bg Pal
Name PRODUCT SPECIFICATION
Blend:
Faire:
Gilnd:
Moistule:
Typeofpackagc: 5Oi TIM Wh.ite bag with product Typeofa Truck name & Cust. PO, & Gust- Ccde 1735900
Spec.inst.l. Clue and palletize 1 ton per pallet.
? Code bags as noted above.
Stretchwrap.
Plant to send pre-shipment sample to ship-to-address.
-
Cert. of Analysisto accon:pany shipment in envelope stapled to Bit; Mark
alL "Out
. Show actual test results.
SALES DEPARTMENTINFORMATION
Oidei Acknowledgmeflt: Invoke: Other
Shipping Notice: BILUNG
Bianch: Salesman: A3
Industiy: Z 1
Fieight:
txtias:
Weigbt: Taxable:
Date 7-27R7 a1
Commission to: Amount ot Commissloir Teims: Discount:
-
LEHMAN 01691
Cyprus Industrial Minerals Company Talc Division 7200 South Alton Way Post Office Box 3419 Englewood, Colorado 80155
333-740-5444
CERTIFICATION OF ANALYSIS
Cyprus Industrial Minerals Co. certifies that the material described below is within standard specifications for this product. Typical Data Sheets are available for each product on request.
'5
?CWAL ir
PSULVI,'WO
Product Name Lot Number
Supra S 04114
Cyprus Order Ship Date Quantity Shipped
N/A N/A N/A
Customer Name
Alinay Incorporated
Customer City and State
Apex, NC
Customer Purchase Order Number
N/A
Customer Product Code
N/A
TEST RESULTS:
Loose Density- 24.15, Reflectance- 87.0, Mesh- 98.2 thrti 200 mesh,
Tapped Density-58 lbs/ft32, Acid Solubles- 6.0% max., PH'- 9.5O.5,
As- less than 2 ppm, Pb- less than 20 ppm, Asbestos- certified free
of asbestos using test method CTFA 3 4-1.
eth J4
C.T. Felger Marketing Services Manager
LEHMAN 01692
I
Cyprus Industrial Minerals Company
Talc Division 7200 South Afro,, Way Post Office Box 3419 Englewood, Colorado 80155 3-74O-5444
CERTIFICATION OF ANALYSIS
Cyprus Industrial Minerals Cc. certifies that the material described below is within standard specifications for this product. Typical Data Sheets are available for each product On request.
Product Name Lot Number
Supra S 04114
Cyprus Order Ship Date Quantity Shipped
N/A N/A NIA
Customer Name
Customer City and State Customer Purchase Order Number.
Aiznay Incorporated Apex, NC
N/A
Customer Product Code
N/A
LINC#I 15
TEST RRSULTS
ACIUF4L tEf .-.--> Loose Density- 24.15, Reflectance- 87.0, Mesh- 98.2 thru 200 mesh,
Tapped Dansity-58 lbsfft32, Acid Solubles- 6.0% max., pB 9.40.5,
As- less than 2 ppm, Pb- less than 20 ppm, Asbestos- certified free
of asbestos using test method CTPA 3 4.-i.
eL c4tn
C. T. Felger Matketing Services Manager
LEHMAN 01693
Invoice copies Bill of LSIng
CUSTOMER SPECIFICATION SHEET
Ship to: Revlon, mc,
Phoenix, AZ
Sn P14nfe1d
- OR
. Plant
0t Revlon, Inc Accounts Payable, P0 Box 853, Metuchen, NJ 08840
Nwe
Stteet Address
City & Stste
Ship Revlon, Inc., Receiving Dept., 4301W. Buckeye Rd., Phoenix, AZ
N.ae
Sttcct Mdress
City & State
Routing: Customer Pick-up
NO. 77295 A
cpO
77295 41 Zl
Sptt.InstTnctIons 1. Plant to call Revlon Transportation Dept. one week prior to scheduled pick-up date. (200: 287-7054.
PROOUCT (5)
Name 15.125 tons SUPRA/"S" bag pal
Name ROWND 98775
Ton Price Book
Ton Price PROOUCT SPECIFiCATION
COOE CODE
l75
Form:
Grind;
Moisture:
Typeofpackage:5011 T/M white bag with product name & Cust. codes: ROWND 98775/POl/.
Typeof car: Truck
Spec.Inst. 1. Glue and palletize best way for load. Use 40X48 DFW pallets only: 2. Code bags as noted above. 3., Stretch wrap. 4. C of A including asbestos to be sent to:Cheryl Martin, Q.C.Dept.by plant, "This lot contains no asbestos using CTPA 34-1 test method: on C o A.
SPECIAL OOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment Invoice: Other:
Shipping Notice: Plant to call
Mrs. Betty Lenart with ship info. -201-287-1400
Thct. 7311.
BILLING
Branch:
Salesman: Al
Industry: Zl
Freight:
Commission to
Weight:
Taxate;
Oate: 8/10/83 vt
Amountof Commission:
ADD: Spec.Inst.#4. 5-25-84 uth
Terms: CHG: Phone?!. 3-26-85mh
ADD: Ship notice. 5-23-Sbuth
Discount:
LEHMAN 01694
Invoice copies
CUSTOMER SPECWICATION SHEET
NO. 77294A
Ship to' Revlon, Inc. Metuchen, N.J.
Bill of Lading
(29) So- Plainfield. N.J. OR
ros Plant
Revlon Inc. C/c, Rirn A/c Payable. P.O. Box 853. Metuclien. N.J. 08840
Nne
Street Address
City & State
Revinn Ing' C/n Vornado Whqe Rnnt-e 18 Wect Ferris Sr - R. Bntncwirk. N.J.
Nsme
Strctt /td4ess
City & State
Routing: Truck to harbor prepaid for export.
Spec, Instructions
Send freight bill to Revlon Inc C/o Riros A/C Payable P.O. Box 853 Metuchen, N.J. 08840
PRODUCT {S)
Name TONS AS ORDRRED
Name
SJIPRA
end:
Ton Puce Boflic
Ton Pg Ice PAOOUCT SPECFICATI0N
Form:
G:Ind:
Type otpackafl: 50 # Bags with product name
Moisture: Type or can
Truck
Spec. Inst.
1. DFW Pallets Stretchwrap Mark bags as indicated on E/L
CODE CODE
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Bill to Add.
Invoice:
Bill to Add.
Other:
Shipping Notice: 8111 to Add.
BILLING
Branch: xo Salesman: (MA
Industry: Zl
Fieight: tras:
Weight: Taxable:
flair iz!S-83 IS
Commission to: Amount or Commisson:
Terms: Net 30
Discount:
LEHMAN 01695
992t 73
STflAt MINERALS 631 ,Stuchen Ro*&
fb:P1tSflZt*1dq N.?. 07080
XQC,29
LABORATORY SWIMARY
Sccca
LOOSE DENSITY
50TAP DESITY
Cc? (kC
WEEK ENDING
t3f1A'A
I
smtr"MESH
wt________
HEGMAN
raxn I
*
STRIAL MINERALS
-? S65O1-pM*ftlu"efbt.14RoaNd.J. 07080
LOC.29
LABORATORY SUMMARY
!Tw ENDING
S/O3'O
LOOSE
DEfiSITY
5OTAP
DENSITY
REFLECTANCE
MESH
%(
HEGMM
810-LAS SAMPLE
-<j -
SAMPLE
5/aQ 433c'
-4
9M >-TZ
v..
6SiStnc
flhtthL MxNsnjs
ROM
xac29
N.J. 07080
LABORATORY SUJ*4Any
LOOSE DENSITY
3o:;AP.
DENSfl'y
REPLECflNCE
isic ERDIN Oej- hP.c /9
; nxo-us
SAMPLE
TPflltufl I-
SAMPLE
C4
2:O c) Z4 cf
.taww X*STRflX.
651 ,**tuchsn od
MINERALS
SOP1a4flfie1d, N.7. 07080
LQC29
LABORATORY SUI4MARY
WEEK ENDING A) 0 j e ni A
LOOSE
DESSITY
50LTAP. DENSITY
REPLECTINCE
MESH
REGMAN
S
SIO-JB TMOLITR I
$AMPLE SAIWLE
ITRIAL MINERALS
So, Pitiansid,
29
N.J. 07080
LABORATORY SUm
WEEK ENDING N6V4WdLep I,
LOT
E
'Li
1
:, 'O
,,77
LOOSE
- - &flP..
DESSITY DE$SIpy
REFLECTANCE
MESH . t.
Q1994 --.
t -jAn SAMPLE SAMPLE
-V
/o -
.
I ia
s-,..;
-. I-' ''H
Q .:
4 17 f_ -
40
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$o. flinfl.].d, w.q. 07080
IiOCI.29
LABORATORY SUMMARY
WEEK
LoE
DENSITY
0
f. b&
a, &c:
:5ct
$/2cv .D?.t4'
5Jq.ff 2/,y.7
Ic: c/;'i?p
c:. :c,/
SJJJfl
;zj,?7
ci *.i)t4...
Sqfl4
citA
$c41w19r1c.
'uir
Li Va
$t(g;e4 SAit 2uV
'E i&p/E4 ?/0/frc .u90
5o:.TAP.
DENSITY
REPLECTANCE
ZWSH
oo
REGMAN
BIO-L3
SAMPLE
em V
SAMPLE
820 .00
:Oo
U
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97. ,. ai4o2i0ir!
2o c
0O 9t,p
.ozo
.ldllUSe
OQ
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z-0-0a.4-.
:.'an XIJSTRIAL MINERAlS
631 i$tuflt Road
tOp:PliIiflh'JMLdi N.J. 07080
::10d*29
LABORATORY SVJ4MARY
ww ENDING
LOOSE DENSITY
50'!I%P
DENSITY
REFLECTMICE
nzsa ..
rt
t
A
Sit e.i
c'pi'4
/41t14s,s 0W
$O/2;2 .,2S.27
c9% tTi
U)
00 ft.
BIO-Lfl. TPZMCUfl
SAMPLE
aen fls.GSTflPix MZNRALS 6SV*tucbah Ro@&'
- So fl1flje14, N.J. 07080 .I.Cf1...:!2-9.:... - H- t...:. -
?Ioo:.
DE&SITY
.1. . . '-'a-i.
&3g.' .d
L?SBOATORY -
o-mp:;:.:. :.: :.. -
DENSITY - BEflJECTANCE
cc;
-.
-
ww ENDING '2'ia-ccZ Ifl 2
tRzSflMESH
31.
-. BEGMAN . SAMPLE-
cb3s-7 03
(9 y
co9,fl:naz/.
54 y
:SiK? ;cr/
o3i?7 TtP
..h$.00j
Sojnj z
fl' :ft.V .:.*
Q':
1 2
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--
-.
>-
2
ia..a ISDUSTRIM MINZRALS
651
SO
,Piflla*itunfflljeldR,oaNd .J.
07080
t),.
LABORATORY SUMMARY
WEEK ENDING
a
1" '4 /_
LOOSE LOT DENSITY
.sorH-,: ayc-r-
0,
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DEESITY
..-
RJ5FL.ECTANCE
MESH %
/144 H$tMAN
r 49'
2 2, 2.< .
A; -
yr
m?2cr[
.jq. .: .
57 PU
.
BlO-LAB TREflOIJfl
SAMPLE
SAMPLE
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LABORATORY
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DEMflY.: DENSITY
cit
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LAB TORY DENSITY RJnIECTANCE
t :::.
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a,.4.,aSTnflt MINERALS
canj- Rpu&
SoPlaSnflt1d; N..7. 07080
LABORATORY SUBMARY
WEEK ENDING'1,
-
LOT -
DESSIpY
i0TAP.
DENSITY
REFLECTN4CE
MER
:
HEGMAN
BIO4Aj TiSSthtE
SAMPLE SAIWLE
; .:H,
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COs.Pl*Sttt*14r N.s7. 07080
XQCt29
LAB ORWVOBT SUI MARY
WEEK ENDING &4-C /Zry
LOOSE DESSITY
5OTAP.
DENSITY
1ZflIECTANCE
MESH
HEGMAN
310LAB TiEMOLITE
SAMPLE SAMPLE
' I'
12'22'87 11:57 'Z1 404 386 8291
CYPRUS-C' VILLE
A7TA/ 1<5/TN LEH,?4/rlAI
j
LC; L
SIH?7E
511
SuPkAE!
imsieo&)ZsC
S/aO37
jo97
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Ij 002'002
/ai
Cavk'sjt(Ic
LEHMAN 01710
PSI-Cm RESEPRCHDIVLSION
P.
L7.j\ C.
.0 7
QL J'flAL
P (2 P
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S'2 E
MD
LEHMAN 01711
" PSI-CIM RESERRCHDIVISIOM
2cr 737
P.02
jD
MO
LEHMAN 01712
PST-CIM RESEPRCHDIVISION
2cr IOfO
id- 77
?cr -io2
h0 odG.7
4
P.02
LEHMAN 01713
PSI-CIM REEEPRCHDTVLS ION
P.Ei1
RAPICOM TRANSMITTAL SHEET CYPRUS INDUSTRIAL MINERALS COMPANY LOS ANGELES, CALIFORNIA
t_4in4:t-NtP 1
DATE:
To; L<EITJ &P,M/VL4A) COMPANY: 2J W SfcaLQ&P2O R) :Zf
MAIL CODE: NUIIBER OF PAflES:
______
FROM:
C1M, sttCOMPANY
MALL CODE:
a-
PLEASE TRANSMIT THE ATTACHED INFORMATION AS SOON AS POSSIBLE
TO:t14ET}j L.#.NnIA&)
COMPANY:
5
TRANSMITTED BY: L.t
LOCATION: ctvfft wgffLc-. 4) CA
TELEPHONE NUMBER; (/3) 'P79 OTea.
LEHMAN 01714
PST-CtI'1 RESERRCHDLVISLON
_7Lt0cr&tcs ',c,.
41:
t'r795 5/01,7
p. ea
s-4rrZ )O/,/17
'tic jO
LEHMAN 01715
PSI-CIM RESEARCHDEVISION
p.1
RAPICOM TRANSMITTAl SHEET CYPRUS INDUSTRIAL MINERALS COMPANY, LOS ANGELES, CALIFORNIA
OXTE:
TO: t<ErI+ j..Itm4J
COMPANY: CJm)
t1AIL CODE: NUMBER OF PAGES:
., KiT
FROM:
COMPANY: C.-iivt
MAIL CODE:
to2s7 k$-, Ct*
PLEASE TRANSMIT THE ATTACHED INFORMATION AS SOON AS POSSIBLE
TO:. L4rtrFt (,..fA-R,tAjt)
COMPANY: C4k15. S. PL4ivev4 ju.T.
TRANSMITTED BY; t, /4OL4)kftO
LOCATION: cLh'fl
1.-. it1
TELEPHONE NUMBER; (() Pi9 oqez..
LEHMAN 01716
NIflR E!7 '97 9q: 94 CYPRLIS MINflALS. EJIGLJTWCYnJ. Co
P.1/3
4;; \1S4XSSX
r
t3tf.Cy9'1; Caid&c rtibdpy
F Dato
$23yg3-
c2i\LJ.
caigiijl'c' lolonhone a. Uor2 :cw Totcphoto .D4
t1F&e
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(1s7Li
Y! ym;jE..! ;c.r3.t
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rr %iW Pfl1L3S CCC is9PiG TtAMS SAN0 PLEASE CALL
'''"Th' 9;ic ar.rL3r All Pces)
(3i3) 7404MB
t)t2 i3) 7't522 33A
1CCi at
333A
LEHMAN 01717
'IRR 7 187 9O5 CYPRUS MINIERflLS, EHGLEN;
A7TN &IIr!/ J&T.c,H?/uq
So? 19R-Z
C etn/-c-)cI.
/
P. 2/3
LEHMAN 01718
1:EiB ipr
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LEHMAN 01719
- .:
2E 'ari: s;E7&us MINERALS, ENGLB400D, Co
'ieh t!.gry
21 L
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it;
0
fvaL' I-- .-
-
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- lormu cuabor All PEJ@t)
:--; :c' ?4
1G
1O
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P 3cC) V'3-5224 7O-5O49
33M
333A
LEHMAN 01720
- p lCt 7 03: 07 CYARLIS MINEPRLS ENC'LEWC)OD
ATr\S' kCVcrA
L;c
SOS
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c & AE:Jbu ,1c: k I
LEHMAN 01721
;;P '7 09:13? CYPRUS MINERALS EHGLEIJ000
.:' iiAJNSCcSZ1N
fl;gtTh
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loots_s..- -Vi-4'
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h4i -c:
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23 i
12O
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140-5224
7G449
R004u
333A 333A
LEHMAN 01722
:7 '67 13 i CYPRUS MINERALS. ENGLEHOOD.' CO
a;:'A L&MAt\ i:c -E.
OgiA $
S So io
P.
LEHMAN 01723
2) 7 '7 la:18 CYPRLIS rILNERALG, EHGLEL400D, Co
>; thy
1
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(IritILIdtpQt page)
fl N' ?RC3iS OCLiR 1i3IN TN SX)N, PLEASE CALL; (303) 740-5048
ra*i$nnbttr pQa fl(h
s@n 1O
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Room
333A 333A
LEHMAN 01724
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tn9 ?t,v191 1,o1fvadc
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L F NV ?WLEM3 OCCUR ?3URIH fltMSNISSIO9 PLEASE CALL:
(OrigrEiator F'
Ptgmer All Pun)
ztW1 1iicig
F,
'.,. 4!:M0 ifl-4)
apirai 230 flO 7404224 3334
Qnkt 120:
O) 14435049 333A
(303) 740-5648
LEHMAN 01725
'&i 11:4 CYPRUS MINERALS ENGW100D
Kxrr\ LFJM,Yr-\
r P.2/2
S
S.ctStfl-\
p
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,,44n%
"
LEHMAN 01726
frrrw cE tfl-\ LktPtAt4.
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e
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(-, V.-.
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Tc Q\c,s(tQo 11t. y Pg
S1UJJNIW Sfle!dA3 21 :01 20.. 21 UW LEHMAN 01727
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r. 2MINERRL5 CYPRUS 1O16 '87
MRR
NVVJH31 SZLI.Q
O '87 16 15 CYPRUS Mtr1ERL.S. ENGLEWOOD 00
4itt': cG1T\\ L
S1SS).R Sosn3
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LEHMAN 01729
g_ C't,4jQp
'37 16:15 CYPRIJS MLNERLSP ENGLEWOOD, CO
FACSIMILE TRANSMISSION Cyprus Minerals Ccu)any Englawood, Colorado Telecopy Center
_To
'p
CN LJ\S /sit. Pbic.a sir. crpany
City/State/Country
ACcount Code
FsesPlle Telephone NO.
Telephone No.
VsriticstIos Telephone )t.
P. 1/2
/ /utmMq2 d Wall Code
a Wck 8? th:
this iransarislon Consists of
Peges (IncluSing this pa.)
IF ANY PROBLEMS OCCUR DURINB TRANSMISSION, PLEASE CALL: (303) 740-5048
Fort 40-1000 (11-N)
(originetor - Pin.. Ncnb,r All Pages)
Facstml7e Machines:
Rapicos 230:
Raplcom 120:
(303) 140-5224
(303) 740-5049
Poor
333A 333A
LEHMAN 01730
ATTh'1 \cEn\ LEr\AAA-t'\
Lot4'
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ENGLEWOOD NII'EL5 CYFRUS 10:27 '87 27 .)flN
NVVIHR1 ZCLIO
' FEB @5I, 87 15:31 CYPRUS MINERALS ENGLEIIOOO
!Mt1\\U CEyt
sjOoYh3
?Ick R'4.4u /C vp'c
P.
LEHMAN 01733
O3LY
-65
04 9Jrlowe-aa
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'QN
ENGLEI130D MINERALS C?PRUS 1255 '87 10 FEB NVVIHR1 flLIO
56 CIM TALC CUSTOMER SERVICE
r0
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LEHMAN 01735
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ENGLEWOOD MINERALS CYPRUS 10:?? '? ?7 JAN
NVVIHR1 9CLIO
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000GE-fl(WAHH
SUPPLY COMPANY, INC.
19B ROUTE 46 FAIRFIELD, NJ 07006 Phone 201I575-7033
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IF ANY PROBLEMS OCCUR DURING TRANSMISSION, PLEASE CALL: (303) 740-5048
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Facsimile Machines:
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PST-CIM RE9PiRCHDIVISION
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LEHMAN 01783
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RUG @7 '87 j:45 CYPRUS p1IHERRLS,EQDtC
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Cita+euntrYQ
finimilt 1tIton Nc1
Verification Talephon. No.
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Account Coda
T.l jhone. No
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[one
Lkr t4e1Ak&
Mal:i
hilt Tnnemln!un cansIflu at
Pjs.
IF AWl PROBLEMS OCCUR DURING TRANSMISSION, PI..EASE CALL
(0) 740-3042
Form 40-d000 (03/al)
(Orl9lnator - Pins. Ntmibar All Pa905)
Pacslnifle MacftInt5;
Rap1cai 230: Raplcer 230:
(303) 740-5224 (303) 740-5049
RA3Ia
333A
33M
LEHMAN 01795
I liw3lil U'IAI? 1I?flf:lBhAI WciXPlRjI MTNER
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Name
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F-
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Ta aTons
RCI4
Mali Code
_J lOuiS
This Transmission Consists of
Pages (nCljdl:i ths paqe)
U ANY PRflRIJMS occup DURThC [{}A#LtISSION, PLEAS! CALU (io; /4Q-Q4
Pci-rn 40-JQQO (03/81)
vr.9lnator - Please Number All Pagesl
Facsimile Machines:
Rapicom 230:
Rapicor 230:
(303) 740-5224
(303) 740-5049
Roo*
333ft
333A
LEHMAN 01796
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NVWHJ1 LaUD
JFUfNl.J3LflL'8L7t 1in2n:3n1nC1a'i'1P(RmUS MINERLE Tk
- C$pnis Minerals Cciany Englewood. Colorado
Telecopy Center
if iCiOD, Co
Date
TO
Naie
k&EErH LEAtAA\4S
Cany
ca,iCItY/Statertrjpl4
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Mall Code
YrificatlonTelephoneNo.
MESSAGE CENTEFI/
REC.
SENT
JUN iO )ibi
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This Transmission Consists ot
... Pages (lnckdlnrj th paqe)
IF ANY PROOLEMS OCCUR OURIN TRANSMISSION, PLEASE CALL: (303) 740-5048
Form 40-1000 (03/S7)
(Originator - Preasa Number All Pages'
Facsimile Machines:
Rapicom 230: Raplcom 230:
(303) 140-5224 (303) 140-5049
Room
333A 333A
LEHMAN 01798
r JUL
'87 11:29 CYPRUS NINERLS, r,LN1ZTOD, Co
cfl1TTN'. kEkT\-\ LE\AAAAc'\
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LEHMAN 01799
JUL Ot '87 tt:29 CYPRUS MINERRLS
FACSIMILE TRANSMISSION
Cyprus Htnerals Couany Englewood. Colorado Telecopy Center
EtLLtLIt%D, Co
c
Date
Name
ICELIH LEHMAi
Company C.4lc..
City4tate,tountry
Sr 44t 1A
Pajmlle Teleflone Ft.
R
Verification Tslophoae No.
Account Ccde
/1e1 Dilolle No._
VSi dA-iZuc
.4rsj'xa.'
I
-
This Trrsmlsslan Caslsts of
Pages (Inc'udn 'h page)
IF ANY PROBLEMS OCCUR DURING TRANSMtSSION. PLEASE CALL: (303) 740-5048
Farm 4O.Y000 (031e7)
(Originator - Please Number All Pages)
Facsimtle Machines:
Raptcom 230: Raptcom 230:
(:03) 740-5224 (303) 740-5049
Roan
333A 333A
LEHMAN 01800
- .. JUN 19 '87 14:18 CYPRUS MINERALS ENGLEW(
-
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LEHMAN 01801
S- - JUN 19 '87 14:17 CYPRUS MINERALS ENGLEW1
P.1/2
FACSIMILE TRAN9ILSSION Cyprus Minerals Coupany Englewood, Colorado Telecopy Center
10
WMrs
Catany (I \AAC
City/State/Coo ntrv
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TeIeho ne No.
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J
19 Li 41 03
This Irflsmi,sion Conjists of
Pages Il1cIudkqthis fle
XE ANY PROBLEMS OCCUR DURING TRANSMISSION, PLEASE CALL: (303) 740-5048
Form 40-1000 (03/87
(Originflor - Please Nui,ber All Pagan
Facsimile Machines:
Raplcor 230: Rapicar 230:
(303) 740-5224 (303) 740-5049
Room
333A 333.1
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LEHMAN 01802
fliE '8? 134 CYPRUS r1IrEkS, E .t:*::r,. CO
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LEHMAN 01803
It. '87 13:04 CYPRUS MINERflLS, ENGLEWOOD, CO C?
C
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P. 1/2
FACSIMILE TRANSMISSION Cyprus NI neral $ Cot any Englewood, Colorado Telewpy Center
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Company
10
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Facsimile Telephone No.
Verification Telephoot No.
jThate (_ 2_Q7
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I 104
Nwne R* Rwio
Capany
CLM(-
Account da
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' This Tranission nsists of
[
Pages (Includinq this paqej
IF ANY PROBLEUS OCCUR DURING TRANSMISSION, PLEASE CALL: (303) 740-5048
Form 40-1000 (03/87)
(Originator - Please Nuiist,er 49I Pages)
Facsimile Machines:
Raplcom 230: Raplcom 230:
(303) 740-5224 (303) 740-5049
Room
333A 333A
j
LEHMAN 01804
Tl.IN @1 '87 14:44 CYPRUS MLHERALS, ENGLEI400D, CO
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LEHMAN 01805
'87 @9:52 CYPRUS MINERALS ENGLEWOOD
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MItt 13 '87 1.5: 3 CYPRUS I1IHELS ENGL
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PT
PIRY 13 '87 .j.5t 2 CYPRUS MINERQLS ENGLEWOaODFAemTLE TRANSMISSION Cyprus Kittenis Cosupeny
Englewood. Colorado
Telecopy Center
P.1/a
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This transmission ConsI$ts of
l_..
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Furie *o-rnoo II-M)
(OrlgIu,tor - Plean Number Al I 'ages)
FacslMle Machines:
Rapicom 230:
Raplcom 120:
(303) 740-5224
(3024 10-5049
Room
333A 333P
LEHMAN 01809
MRY 04 '87 15:86 CYPRUS MINERALS, ENGLE1.rtoD, Co
FACSIMILE TRANSMISSION Cyprus Minerals Company Englewood, Colorado
r..
as
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CIty/StruUnMtry omc4rO1
Facsimile Teiiphoe No.
VarificatiQa Telephone NO.
Company
Adeount Code
P. 1/a
Date
- (Aa U A4MkbCe0
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).'.This Transmission Consists of
Pages (lnctgdUta this pefl)
IF ANY PROBLEMS OCCUR DURING TRANSMISSION, PLEASE CALL: (303) 740-5048
ccni 40-1000 41t.S6)
toriginator - Plans Nuabar AU Pages)
Facsliitle Machinest
Paplcom 230: Raplcom 120:
(303) 740-5224 (303) 740-5049
Room
333A 333A
LEHMAN 01810
f1Y 04 '87 j5: 06 CYPRUS MINERALS 71GLP !Ofl, Co
t -4-'-
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I:
Rtcc /kA1Lfl/C YP PUtS
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LEHMAN 01811
.PR 30 '07 12:37 CYPRUS N1TNERflLS. E::
FACSIMILE TRANSMISSION Cyprus Minerals Company Englewood, Colorado Teleropy Center
" CO
Date
P. 1.2
Ni..
Conanv
uAihb.
Clty4tetsury
Fpcplrllelpleflonq No
vSi$ri
Vrltifltipn TiipIion No
Name a..
S.
.
Company
Account
Telephone No.
/Maii Code ,
-,
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This Transaission Consists of
Paggi (Including tbi)
IF ANY PROBLEMS OCCUR DURING TRANSMISSION. PLEASE CALL: (303) 740-5048
:ff 4Q-I000 411-$4)
(Originator - Please Nurr,b.r All Pages)
Facsimile Machines:
Raplcom 230: Rapicom 120:
(303) 740-5224 (303) 740-5049
Roan
333A 333A
LEHMAN 01812
RPR3L '87 12:37 CYPRUS MINERP.LS r
Am Z\T\-\
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LEHMAN 01813
.-ae-as '87 14:02 CYPRUS MIHEP p-
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LEHMAN 01814
PL '87 14:01 CYPRUS MINERPLF.
FACSIMILE TRANSMISSION
r.ypru Mtnorth Coiuqnury gngluwuud, tolorado
Ttetopy Center
P.1/2
[Data
(F?f-ri)-
10
Name
KEITH LPJ-M4N4
l;Ity (Stat.fCoujtry
ct,1k 0lanc1d
Facsimile Telephone No.
Verifc$tion telephone No,
FR04
NarneL iCkiW3
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Account Code
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Telephone No.
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/
This Transmission Consists at
D
Pages (lncludIntt!iis
Llb JUlY flflQQL[MC 0011110 RH! lJt
c'u .v;s CALL - P1e0.e LImper $11 r'age5
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Fdrcinli s Mich inQOl
Riiplcnm nOt
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(303) 740-&224
(303) 74O-9q
Ituurn
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LEHMAN 01815
iflR. 28 '57 11:21 CYPRUS 17PPpL
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LEHMAN 01816
r
iFL 2S 'S7 11:11 CYPRUS MINLRPLS aNa..:rJ;
FACSIMILE TRANSMISSION Cyprus Minerals Copany Englewood, Colorado TelecuPY Center
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Verificatton Telephone No,
P. 1'E
14
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1
This Transmlssloa Consists of
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IF iNY ?Hflfl? INS IffirliR flURINfl TRNSMiSTflN i kE mi It (IM) ian man
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(oi)L'', .i'u 'U 741-5O4i
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LEHMAN 01817
APR 4'87 9:45 CYPRUS MINERALS. ENGLESprtO
H EY* L\A\
P
P. &'2
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I.
LEHMAN 01818
APR E4 7 5:45 CYPRUS MINERRLS, ENGLoOp;cc
FACSIMILE TRANSMISSION Cyprus Minerals Cotmany
Date
P.1/a
1
NH4 Vr-t i\k
Company
C '
I Int\Y/StateCauntrY
I
Naffle
4\ac-
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Account Code c-.
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Teluphone No.
.
T3 3'ThSR-hi
Mail Code
L
ThIs Transm(sslon Canssts of
Pages (Includinq ttiis psqe)
IF ANY PROBLEMS OCCUR DURING TRANSMISSION, PLEASE CALL: (303) 740-5048
Form 40-lOGO (ll-86Y
(Originator - Please Number All Pages)
Facsimile Machines:
Raplcom 230: Rapicons 120:
(303) 740-5224 (303) 740-5049
Room
333A 333A
LEHMAN 01819
.4 :k4 _;
'87 12:52 CYPRUS MINERALS, ENGLEI400D, CO
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LEHMAN 01820
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nAPP 21 '87 1252 CYPRUS NINERRLS, ENQ4OOD, Co
pp,.n.,ssnssMJ WinAerIaIl*sIUVUo$aUny
EnqiewoOd, Colorado Te1een!y Center
-
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This Trin,stflio, Con$Tfls of cl-' rg.s !1Incuug,n Iluk ,..I
IF ANY PROBLEMS OCCUR DURING TRAKSMISSION, PLEASE CALL: (303) 740-5048
Poe. 10-1000 (Il-fl)
(orIgInator - Pt.... N.4& API pops)
Fasgiutlo MachiM;:
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t. 12 '27 1552 CYPLl lIHEflLP!OOD
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'67 14:12 CYPRLI.S MINERALS, ENGLD400D. COJS7
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-
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Facsi&1i Machines:
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(303) 740-5224 333A (303) 140-5049 333A
LEHMAN 01825
APR i6 '87 j: 36 CypRUS HII4ERPLS ENGLEWOOD Co
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NV O '97 12:49 CYFRS ThELS ENGLEWUOD
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LEHMAN 01828
PflR 30 '87 12:48 CYPRUS. t1IlERnLS EHGLEL100D
FAC511411.E ThR$S$I5U0H
Cyprus Minerals Caqay
Englewood. Colorado Tel ecopy Center
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70
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IF ANY PROBLEMS OCCUR DURING TRANSMISSION. PLEASE CALL: (303) 74O5O4B
:3 . 40-1000 (Il-IS)
(Or4gin.tor - Please Number All Pagse)
Facslalle Machines:
Room
KapIcos 230: Raplcon, 120:
(303) 740-5224 333A (303) 740-5049 333A
LEHMAN 01829
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12'2Z'87 11:57 '1 404 386 8291
CYPRtJS-C'VILL.E
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Name
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2-2e7
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LEHMAN 01840
Pce'ea j49 flj 404 386 8291
CYPRUS-C' VILLE
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r Tvansn1isson
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LEHMAN 01841
br- 6/823 10:49 t1 404 3236 8291
CYPRUS-C VILLE
T 7- X':J 7// . /z
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$,z .7 V s,t 7o7
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LEHMAN 01842
- 'A'B& 11:38 tI 4E4 aSS 8291
CYPRUS-C' VILLE
:scsae Trsnmisiori
-1 ,a *, 3.;;
o N.n.
K. 13. Lehman
ain flazn
j24cy Jr7,Vip
Cono4nv
cm
co.novr.y
I CM
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Cd. .j d.I(
So. PlaJ.pfield NJ
rh0.,1
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201.-
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LEHMAN 01843
1L38 t'l 404 386 8291
CYPRUS-C' VILLE
4 KL/ 77/
Ij 002t002
//-ec/ -'T 5
(/2 ?7/S ;iL L
LEHMAN 01844
01'14B 10:25
a
ei 404 386 8291
CYPRUS-C' VILLE
ij001'002
acjrni(e Tqansmjtsuon
e.' I4lsj ei 31?
0 '""'
K. B. Lehnian
Coeno.ny
CoCnI.My
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(e/Lr,r/c4Tnh4ol) 382 5353
I 201-754.0083
I
LEHMAN 01845
- O1'1848 1e25 t'1 404 386 8291
CYPRUS-C' VILLE
1JOO2/OQ2
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S
.Soj. 72, ---
-
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LEHMAN 01846
,4__ -
29'88 14:26
t'l 404 386 8291
CYPRUS-C' VILLE
/4 ?N' eE, ri flAT4
fl/i; r4'cjN
re Zo
57.9 711.5
' A"i -3
cm
'_.i/-' /,'
LEHMAN 01847
tG:24
i 404 586 8291
CYPRUSC' VILLE
1i s@l'002
cnt.e Tnnr.itson
A.* 1.11
a:
K. s. Lehman
on,
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Jt,i5
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L CDI
CDI F&2b
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co.c-
LEHMAN 01848
t1 404 386 8291
CYPRUS-C' VILLE
/1A7rn1/VI. /Eif 'rg... J
02,aO2
LEHMAN 01849
03'15'88 15:08 Vt 404 386 8291
CYPRUS-C' VILLE
Ij0O1i003
sirnile Tren%m.%s,oft
- P4.1*4
a.
fl
LIY#
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LEHMAN 01850
03'15'88 15:09 ff1 404 386 8291
CYPRUS-C' VILLE
002'003
Lnrr) ty sz6-2'2-S0
242
(A?)
tni4t ajrrL
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LEHMAN 01851
03'15'88 15:09 tI 404 386 8291
CYPRUS-C VILLE
O03003
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Jcrak
3-/f-. fl,
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-I
LEHMAN 01852
JEFFREY MAZUFACTUBING CO0
Double Roll Crushers (Cangro - distributor)
I
I
/fl
Loeto
Li e122b,,
fl
STOCK No. 752%
MAO I! I LA.
t. t
LEHMAN 01854
rHANK E.BOATE
SALZS CNO$NCCR
INOUSTRI. D,vts,0t45
THE JErrREv NANUrACTURING CO. COLUMOUS,OHI 4S210
WoolwoRTh SuTT.$o 33 ROAoWAY
NEW TORhc N.Y. c.... ZO7 0437
LEHMAN 01855
CUMORLAND 9-3000
AREA CODE 215
ST00DY CO. PENNSYLVANIA
NARCF*CINC STAINLESS STEEL
WILLIAM P. HACKETT
SALES REpRaENTATIVE
2158 CHuRCH ST. PHILADELPHIA, PA. 19124
LEHMAN 01856
aa
a'4,
Pr
1W
aa
pA
S at
- - .4/4 :r
9
Instantly clears bins hoppers and other mass flow devices of compacted solids Removes disruptive materials from channels,
ducts or recesses
affectively breaks up arching, bndging. clinging and other flow problems, restoring free flow even with the most difficult materials
Idtroduoes multiple instantaneous son!c air bursts directly nto compacted matertal to instantly restore flow without severe shock and vibration methods that often damage hopper
-I
.1
Economical - Low Initial Installatton & OperatIng Costs Versatile - Adjust Pulse Patterns to Suit Application
Solid State Reliability - Only One Moving Part Efficient - Ads Directly on Mateilal
S aa
GUARANTEE
The Pulsonic Bin Activator System must perform to your complete satisfaction or it may be returned for full oredit
LEHMAN 01857
TYPICAL PULSONIC LAYOUT
DESCRIPTION
A Pulsonic Bin Activator system has two parts: (fl an INJECTOR consisting ot a compressed air reservoir with a solenoid operated release valve, and (2) a PROGRAMMER for controlling the pattern of multiple Instantaneous air bursts from the injectors.
A Pulsonic system consists of a single programmer and one or more injectors.
The overali system features simplicity of dosign, solid state reliability, efficient and versatile operation, low energy concumption and ow initial and installation costs with little, if any, maintenance.
PRINCIPLE OF
OPERATION
The Pulsonic Bin Activator system injects pre-programmod multiple sonic air blasts directly into tho compacted material. restoring free flow In less than 1 to a few seconds. Frees even the most difficult to move materials by breaking up the compaction, aerating it, thus restoring free flow.
The frequency of air bursts can be programmed in the sub-sonic to low sonic range to direct multiple air burst at whatever pattern most effectively restores material fiow. The use of multiple injectors can overiap. space or parallel the pattern. The air burst pattern and number of injectors depends on bin size, shape and flow characteristics of the material being transported.
In the short instant (20 to 100 milliseconds) of the compressed air burst. each burst or njoction of compressed air acts directly on the particles it contacts and causes motion in line with the movement and expansion of air. Simultaneously, with the initial movement of the materials, there is aeration of tho materials from the expansion of the compressed air. The programmer is set so that before the moving particies from the initial burst come to rest, a second energy release of compressed air is injected into the bulk material. Since the moving particles from the initial burst are still moving, and the activated area is at an elevated pressure, the second burst Imparts a greater movement, disruption or aeration force because it is acting on or amplifying the Initially moved particles. Each subsequent energy release is programmed to act on materials that are not at rest, but rather have kinetic energy in their
movement such that the subsequent energy releases, even though of lesser energy levels than previous bursts, are more etfective than the previous bu,ts duo to
the amplification effect. The energy level of the particles in motion increases with each burst or pulse to a higher level, and this
higher motion is transmitted to more and more particles with impact and aeration
stimulation extended nto the entire vesse). The energy bursts or pulses are released at a fieJd adjuslabJo rate or frequency that IS most responsive to the bulk materaI in' order to achieve sonic stimulation as well. The multiple instantaneous energy releases of impact. aeration and sonic stimulation,
act in concert with one another directly on the materIal to Immediately Induce free tlow. An entire storage Vessel can be totally
aclivated to induce free flow in from less than one second to a few seconds. Disruptive materials in pipes, recessed channels, seal areas and other areas are also similar1y removed Within this time frame.
The field adjustable aft burst pattern allows the operator to select a pattern of air bursts that is mosi ettedive (or his application resulting in minimum enorgy consumptIon. This is done by simply setting the dials on the programmer. The dials control the frequency, duration and cycle of the air burst patterns.
A typical air burs! pattern could be programmed to inject five air bursts simultaneously trorn each Ot two Injectors at a frequency of 20 per second. Tho injectors could be connected to fire a)ternately which would double the frequency. It may be that three bursts per injector would establish free fiow or It may require nine- Whatever the system requires is simply set into the programmer. The established program is automatically repeated at the timo intorval selected.
FIELD ADJUSTMENTS
Field adjustment of the Pulsonic System is accomplished by simply setting dials on the programmer. These dials control:
Time between programs (t to 999 minutes)
The total number of air bursts per program (I - 9)
The duration of each burst (milliseconds)
The time between bursts (milliseconds)
These adjustments permit the operator to vary the number, duration and rhythm of bursts. and the time between burst cycles. Thus. a finely "tuned" program can be achieved that will eliminate materiai blockages and keep the system free flowing at the minimum amount of energy necessary.
MOUNTING LOCATION
We will be pisased to recommend mounting locations of injectors based on your sketch or drawing of your specific material flow problem. On new instalations, recommendations will be made based on experiences in similar structures.
For prevention of material retention in recesses, ducts or channels sketches or drawings of problem areas are necessary.
LEHMAN 01858
SUGGESTED MOIJN11NG LOCATIONS FOB
COMMON tow PROBLEMS
TYPICAL iNJECTOR INSTALLA11ON
MODEL E4015
"/4 azqMI
'lv
I/ L uAnaq ,s
INSTALLATION
EASY To INSTALL
Inlectors are cumoele v'tli ricul'tiig lees and a I t eli cannectIen car bo niade v.'tl' stancarl a'pe
Conrect sncp air I) tar K are roNcr 120CC) Ia pragrrnmer.
EASY TO CONTROL
The prcgramrtn' will activate Fit sys''v
A MduJally ijn demand B Autotilalicaily Di ticnal C. At.tcmat cal's or, lime nlerval
EASY TO ADJUST
The versal Hi: at tne u sonic s/scm educes lao trooblosome
1as ci rd ein niaielat block'
ases to s'rnp ly i'& nq lie OESt prcflrarr tar 'nax rniln effectIveness an: all Clefl2y
EASY TO SERVICE
I bE' Fled Dr :8170 5 die 'Daly
coniporert with 'nat n carts Thoklsaidc ci 'hese 3lve3 base cver 5 years i halo operatIng ilffl0 as Drool ci r.e'nrn' arce nil :bIlIy I' service .scvnr-e u'red one il replaces all n-cuing parts nitnout C is'urbing a pr I., Inclirling cur nec'iOiS
TRY IT AT NO RISK
LeI us propose a pulsonic system to solve your flow problem, or order one programmer persystemandtnenumberoflnleclorsyou estimateorereqolre to wire n problem. We will be pleased to assist you with recommendations for your particular system.
LEHMAN 01859
THE "I
PULSONVC
BIN ACTIVATOR
SOLVES TOUGH MATERIAL
/FLOW PROBLEMS
1
TI'
L
Printed in U.S.A.
A CASE IN POINT
THE PROBLEM...Wood chips, sawdust and sanding tines wore constantly "bridging" in the lOft. sq. x 20 ft. high hopper with a screw feed discharge...particularly during periods of high humidity. These stoppages continually interrupted the fuel supply to a 75 h.p. waste wood boiler. THE REMEDY...A Pulsonic Sin Activator system of one programmer and two injectors. The program selected was to pulse simultaneously directly into the material with a 50 millisecond blast, 30 millisecond off time and a second 50 millisecond blast to complete the program. This program is automatically repeated every 15 minutes. THE RESLILTS...Since installation in November 1977. there has not been a material flow interruption in the hopper. The system operates continuously. 24 hours a day, 7 days a week. The installation uses only 35 S.C.F. of air per hour!
PULSONiCS
CORPORATI ON
999 AIrport Road Lakewood, New Jersey 08701 Phone (201) 367-0800
Catalog No, 101-A
LEHMAN 01860
0 Martin's
VSIeBrRieOsLLEfl
=
MARTIN ENGINEERING COMPANY LEHMAN 01861
The ultimate in design,
Wide Range of Frequency 6,100 to 26,000 VPM
Wide Range of Forces . . . 31 to 3,000 Foot lbs. Force
Quiet .. . 85 dBA or less
Simple to Rebuild . . . less than 50% of New Cost
Lowest Air Consumption of Any Rotary Pneumatic Vibrator... Size for Size.
Utmost In Dependability . . . One Moving Part
Virtually Maintenance Free... No Bearings, Shaft, or Vanes
Versatile. . . Lightweight . . . Fills a multitude of application needs . . . Variety of body
styles.
Only One Moving Part
Without bearings, shaft or vanes, this unique design concept is the ultimate in simplicity and dependability.
The patented VIBROLLER Series features a roller which produces 10 vibrations for each revolution inside the cylinder case. This design principle of operation reduces the wear factor drastically aiJowing Martin to offer an unprecedented 3 year guarantee on the VIBROLLER' Series.
Tapped exhaust port for muffler
and air control.
e
Through hardened 2 tool steel roller, ground
a pertect cy)inder.
Durable Cast body of ductiJe iron.
2
Y,C4 's_
_v/
Hardened Cap -
LEHMAN 01862
Variety of sires ond styles
o to meet any job.
Versatile OUR
Small and lightweight to fill a multitude of application needs. Maximum VPM ranges from 19000 to 26,000 with power to handle bins with material in excess of 2.000 lbs. in sloping portion. The unique dual mount bracket offers a wide choice of mount position and vibration direction. Tapped exhaust allows unit to be equipped with muffler - regulator for quiet, controlled vibration o fill your needs.
I' Plugged CVII
Available in two sizes, both with a two-hole mount. Frequency range is from 8000-26,000 VPM, developing a maximum of 540 pounds of force. The OVA series can be matched to containers with up to 5400 pounds material in the slope portion.
Air Control %JCVR
Tapped inlet and exhaust ports for complete air control. Exhaust air can be led from the area or muffled. Quiet power tor effective vibration.
The UCVA Series is available in a wide range of sizes to meet a multitude of application needs. With forces to 3.000 lbs. Capable of moving material in bins with up to 30.000 lbs. in the sloping portion.
3 LEHMAN 01863
flpplicutions
Quietly, eflicienily and economically these UCVR6-.5's keep molding lines free from troublesome sand flow problems.
a
C
Unaffected by adverse operating A condWons, Marlins VIBROLLER
series will giveyears of dependable service.
t
Stubborn clay tiows easily with
-/ induced vibrIiorj (Foul Martins t UCVA4-.Q5.
UCVR4-M5 assures this lood processor
of trouble free Iiateriai slorage and transfer . . . quietly and economically.
4
LEHMAN 01864
Coal blockage frequently plugged this chute - no longer a prob'em with the aid of Martins UCVR4-.05.
Patented BOR Series makes matchplafe work froubEe free while increasing production efficiency quiet, under 85 ciBA.
F-
I.
I?a
1)
IJCVRS-.8 eliminates shutdown due to malerial blockage in charging hopper,
VIHROLLER Vibrator keeps sIugish conveyor system moving by cutting
friction drag.
S
LEHMAN 01865
Dimensions
DIMENSIONAL CHART - INCHES
-vc.:
:4'
::: ?:
Y: j.:
'
CVR10
3'?. 2
1'?. 1'?.
"/.. 3
'/. ?,. ?. '/. 1'?.. 1'?..
CVR-19
5'?. 3'?.
1'?..
2'?.
4
?. ?. 1'?.
'/. 2'?.,
1?.
6CR-lU BDR-13 BDR16 IJCVR4,O5
3'?. 1'?. 1?n iT!.
'i?., 1?.
'/. s?,. 1'?.
3?. 2'?.
1 'oh.
1'?.
/,?. VI..
?. 1'?.
TJ
lb.4'?. 2?..
1 'b.
'i?.. 1?..
1.
?. 1'?.
'/.
5
3?.
1's?..
1?.
1I.. 4
?. ?.
'?., '/.
IJCVR6.5
7?.
5?..
4'?.,
_2'?.
2?.. 6
?.e 1.
1'?.
IJCVR&-20 IJCVR&-,8
10 10
6'?. 4 6'?. 4
3m?. 4?.. 8 3J. 4?.. 3
?.
?.
2' i?..
./.
q. i. 2"!.. ?.
tRolt Size
PIpe Tap Size
PERFORMANCE CHART
'ii
_f__J
A
UCVR
I
1
CVR-1O
.003
SPEED-VPM FORCEL65 CPM
-19,003 31
23,000 45 2
25,000 53 2
25,000 58 4
580
CVR19
.05
SPEED-VPM
8,O
11,000
14,500
19,500
8 FORCE'LBS.
91 172 299 540
CPM
2,5 5 10 14
5,400
13,500
BOR1O
- 21SPEED-VPM
19,000 I 23,O
25,O 25,000
,003 10 FORCELBS. 31 45 53 56
CFM
24
580 16,200
BDR13
-SPEED.VPM
12,O 22000 24,000 I 25,000
10 FORCE-LBS.
33 110 131 142
CFM
246
1,420
22,000
SPEED.VPM
8,000
13,500
17,000
19,000
BOR-lO
.02
10 FORCE-LBS.
36 104 164 205
2,050
13,300
- 5i 7,Cr1.1
3
I
UCVR4,05
.05
SPEEDVPM
8,000 I 11,000
14,500
19,500
8 FORCE.LBS,
91 172 299 540
CFM
2,5 5 10 14
5,400
13,500
IJCVR6-,5
SPEED-VPM
5,500
8,000 10,000 10,500
.5 ' 20 FORCELBS, 4a0 SlO 1,421 I 1,566
'CFM
6 15 21 29
15,200
7,350
UCVRS-2,0
2.0
40
SPEED-VPM FORCE-LBS.
4,200
5,600
1,003 I 1j82
6,105 2,150
7,000 2,785
CFM
20 35 46 60
28,000
4,900
UCVRS-.8
.8
SPEEDVPM
6,100 10,000 10,500 11,500
18 FORCE-LBS.
ICFM
846 2,273
30 I
40
2,506 48
3,006 52
30,000
6,400
fluie of Thumb vibrator Sizing One pound vibralor force for each ten pounds of bin conlenl. Mourn vibrator as close as possible 10 malerial owlet, Reintorce mourn area to prevenl flexure of bin wall at mourn localion,
"All tests conducted with muffler on exhaust port and vibrator securely mounted on standard test block, VPM shown, represents highest speed that vibrator can atta'n while producing sound levels or B5 deA or less, Measured by standard sound level meter on A' scale, slow re sponse at 3 feet 1mm vIbrator,
6
LEHMAN 01866
flccessories
N)
CRAP TRAP* Filler.
Fils " air line
equipped with Dixon coupling.
tM. Reg.
Lubricator Feeds proper amount of oil
into air flow, extends vibrator life.
VIBROLLER TYPE VIBRATOR MOUNT SELECTOR CHART
MOOEL
CVR-10 CVR-19 BDR-10 BDR-13 BDR-16 UCVR4-.05 UQVR6-5 UCVR8-,8 UCVR8-20
ryPt p
iF
PERMANENT MOUNT TYPE H TYPE V ANGLE
1A 4H 4V 2A
SWIVEL
1
2
QUICJt CHANGE NOUNT
WEOOE TYPE
CLAMP BLOCK
SBF-SBM PF-PM
1
2
iF 4H 4V 2A 2 SBF-SBM
4F 5H 5V 4A 4 LBF-LBM
5F 6H 6V 6A 5 LBF-LBM
2 4 5C
Regulator. Control and adjust air flow to regulate vibrator.
Angle Mount Bolt or weld on. permanent mount allows vibrator mounting parallel to
surface. Available for all IJCV models bracket for use on
Flat structures only.
LBF-LBM - Have the same leper and width used n standard railroad car vibrator wedge. Female LBF is weldable steel alloy for wetding or boiling in place.
Type Mount --These sas. porrnanent br!lckGls inko mounting eas,' on stee' si-uctures. Weld Ilal sur1ac
anc I nslal I hal Is Iii rough
1-slots.
SOF-SBM - 5SF is weldable leel wedge receiver (toriiile bracket) 10 lake mount
SUM. Use where vibrator 1510 be moved from job to ob.
Clamp Blocks - -F nd the
most effective ocation for vibration. Clamp Blocks can be clamped easily t angle - no weIdh1. drilling or cuffing.
These uggod clamping blocks makc v,Iyalor riztallaiijn eas -- L?r nat purposes or
pernar.r.tI A:tachoc and
reno:'cJ wil!1 standard rench
by ve irdcid set
PF-PM Mount - Quick change brackels for 3D
Series vibrators. Fnmale 3eclion PR is welded to och
sirueture lobe vUirated. Male 5CCkOfl. PM is bolted
ibrJIor Rnd nsorted in Ih
PF mourn in an instnl fat use 3s needed.
Swivel Mount - Weld on ftracIel makes mounting o
cnical hopiers easy. Swivel actin allowt vibration to be i,'d;ad parau& or DErpen
dio'iar to surface.
H' & V Type Mount
These rugged permanenl rflouflis are for use on all type hoppers. Heavy rorrned or sIructt'rai chanriol provides oplimi rn vbration ran ser in voricI or horionzal plane.
7
LEHMAN 01867
CiqwnuucitarthelicatMyossaeptrrspotirndoudcutcst.ion
TRAC-MOUNT' BELT CLEANER Unique system
eliminates belt shutdown and special
tools for cleaner
maintenance. No need to work around moving
bolts oithor. Blade unit skibs out for service.
System is effective On sticky build-up. Unique
tension spring arrangement aItai
cleaner to wofl effectively, even on
mechanical splices.
MOTOMAGNETIC ELECTRIC SERIES -
Choose any voltage and
phase you will find a Martin electric Vibrator to
match any job. From a tickle to great force for
massive hoppers. Electric vibrators offer quiet work power with easy remote control. Variable features allow
Precise control.
2131,1g-cn
Heaw Duty BOOT-LtFT Connector Ready to unload cars in seconds. Spot the car and
let air actuated hydraulic cylinders do the work with only 1 CFM of air.
Even adjusts to tilted cars- A model for any hopper car, ncluding cars with
round discharge, making unloading faster, safer, and cleaner.
BIG BLASTER AIR CANNON Martin BIG BLASTER Air Cannons break Up and
aerate the most stubborn material, whether bridged,
ratholed, or clinging to the walls of a con-
tainer. The BIG BLASTER Air Cannon has
also proven highly offoctive for cleaning
material build-up under screens, in chutes, and at
conveyor transfer points.
Compressed air is retained in the reservoic
Open ihe patented quick release valve and Ihe
explosive charge of compressed air is expe'led into the structure. This sudden
powerful release of energy directly into the material
causes it to flow freely
quickly restoring containers original capacity.
I
BRUTP Series Pneumatic, electric or hydraulic motive power Rugged and
durable. Power io spare For the big jObs. BRUTP Vibrators produce
more Force ihan any olher vibrator to quietly move the most
stubborn materials.
xx
MARTIN ENGINEERING COMPANY U.S. ROUTE 34
NEPONSET, ILLINOIS 61345 (IN ILLINOIS) - 3001594-2384
1-800-447-5681
Printed in U.s.A.
LEHMAN 01868
aa
If
'S 1WPt
a
aa
ta A S a
S instantly clears bins, hoppers and other mass flow devices of compacted solids Removes disruptive materials from channels, ducts or recesses
Eflectively breaks up arching, bridging, ciunging and other flow
\ problems, restoring free flow even with the most difficuit materials Introduces muitiple instantaneous sonic air bursts directly into com'pacwd materiai to instantiy restore flow witlioul severe shocK and vibration methods that often damage hopper
Ecqoocnlcai - Low Initial, Installation & Operating Costs Versatiie - Adjust Pulse Patterns to Suit Application Soiid State Reliability Only One Moving Part Efficient - Acts Directiy on Material
7
A
GUARANTEE
The Puisonic Bin Activator System must perform to your complete satisfaction or II may be returned for (uli credil
vwstfflAflvE
P oSox 575178M8InSL
tstad,Sofl, IL .1 07940
201 - 966-1245
LEHMAN 01869
A typical air burst pattern could be programmed to injecf five air bursts
simultaneously from each ol two iniectors
at a frequency of 20 per second. The injectors could be connected to fire alternately which would double the
frequency. It may be that three bursts per injector would establish free flow or It may
require nine. Whatever the system requires is simply set into the programmer. The established program is automatically ropeated at the time interval selected.
TYPICAL PULSONIC LAYOUT
DESCRIPTION
A Pulsonic Bin Activator system has two parts: (1) an INJECTOR consisting of a compressed air resevoir with a solenoid operated release valve, and (2) a PROGRAMMER for controlling the pattern of multiple instantaneous air bursts from the injectors.
A Pulsonic system consists of a single programmer and one or more injectors.
The overall systom features simplicity of design, solid state reliability, eFficient and versatile operation, low energy consumption and low initial and installation costs with littlo if any, maintenance.
PRINCIPLE OF
OPERATION
The Pulsonic Bin Activator system injects pre-programmS multiple sonic air blasts directly into the compacted material, restoring Iree flow In less than 1 to a few seconds. Frees even the most diFficult to move materials by breaking up the compaction, aerating it, thus restoring free flow.
The frequency of air bursts can be programmed in the sub-sonic to low sonic range to direct multiple air burstg at whatevor pattern most offoctivoly restores material flow. The use of multiple injectors can overlap, space or parallel thc pattcrn. The air burst pattern and number of injectors depends on bin size, shape and flow characteristics of the material being transported.
In the short instant (20 to 100 milliseconds) of the compressed air burst, each burst or injection ol compressed air acts directly on the particles It contacts and causes motion in line with the movement and expansion of air. Simultaneously, with the initial movement of the materials, there is aeration of the materials from the expansion of the compressed air. The programmer is set so that before the moving particles from the initia' burst come to rest, a second energy release of compressed air is iniected into the bulk material. Since the moving particles from the initial burst are still moving, and the activated area is at an elevated pressure, the second burst Imparts a greater movement, disruption or aeration force because it Is acting on or amplifying the initially moved particles. Each subsequent energy release is programmed to act on materials that are not at rest, but rather have kinetic energy in their
movement such that the subsequont energy releases, even though ot lesser energy levels than previous bursts, are more effective than the previous bursts due to the amplification effect. The energy level of the particles in motion increases with each burst or pulse to a higher level, and this higher motion is transmitted to more and more particles with impact and aeraUon stimulation extended into the entire vessel. The onorgy bursts or pulses are released at a field adjustable rate or frequency that is most responsive to the bulk material in order to achiove sonic stimulation as well. The multiple instantaneous energy reloases of impact, aeration and sonic stimulation, act in concert with one another directly on the material to immediately induce free flow. An entire storage vessel can be totally activated to induce free flow in from less than one second to a few seconds. Disruptive materials in pipes. recessed channels, seal areas and other areas are also similarly removed within this time frame.
The field adjustable air burst pattern allows the operator to select a pattern of air bursts that is most effective for his application resulting in minimum energy consumption. This is done by simply setting the dials on the programmer. The dials control the frequency, duration and cycle of the air burst patterns.
TYPICAL AIR BURST PATTERN
HELD ADJUSTMENTS
Field adjustment of the Pulsonic System is accomplished by simply setting dials on the programmer. These dials control:
Time between programs (1 to 999 minutes)
The total number of air bursts per program (1 - 9)
The duration ol each burst (miulseconds)
The time between bursts (millisoconds)
rhese adjustments permit the operator to vary the number. duration and rhythm of bursts, and the time between burst cycles. Thus. a finely "tuned" program can be achieved that will ehminate material blockages and keep the system free flowing at the minimum amount of energy necessary.
MOUNTING LOCATION
We will be pleased to recommend mounting locations of injectors based on your sketch or drawing of your specific material flow problem. On new instalations recommendations will be mado based on experiences in similar structures.
For prevention of material retention in recesses, ducts or channels sketches or drawings of problem areas are necessary.
LEHMAN 01870
SUGGESTED MOUNTING LOCATIONS FOR
COMMON FLOW PROBLEMS
TYPICAL INJECTOR INSTALLATION
MODEL E4015
3/4 0,24/Ad
ARCHING BRIDGING CLINGING PIPING OR RAThOLE
'I
.O.Q.4/AI
4 '# 77-/,70C1Qh' SIM IA .5EO
AZ/fl ,4LL PIPE Si" /AJsr,nLcy2
.OQ.4/A/
INSTALLATION
EASY TO INSTALL
Injectors are Complete with mounting legs and a!l fielc connectoris can be made with sliiUaiC pipe
Connect shop air to tank and power (120/50) :o programmer
EASY TO CONTROL
The programmer will activate the system:
Manually on demand Automatically on signal C Aulorriatically on time interval
EASY TO ADJUST
Tie versatility ol the Pulsonic system reduces the troublesome task of relieving material blockages to simply dialing the best program for maximum effectiveness and efficiency
EASY TO SERVICE
The injector valve is the only component with moving parts. Tnousands of these valves have over 5 yearS of held operating lime as proof of performance reliability. It service is ever required, one kit replaces all moving pa'ts without disturbing pipe or mounting
con nec t i 015.
TRY IT AT NO RISK
Let us propose a Pulsonic system to solve your flow problem, or order one programmer persystem andthe number of injectors you estimateare required to solve a problem. We will be pleased to assist you with recommendationsfor your particular system.
LEHMAN 01871
BIN ACTIVATOR
SOLVES TOUGH MATERIAL FLOW PROBLEMS
Printed in U.S.A.
A CASE IN POINT
THE PROBLEM. -wood chips, sawdust and.sandin9 lines were constantly bridging in the. 10 ft. sq. x 20 ft high hopper with a screw feed discharge...particularly during periods of high humidity. These stoppages continually interrupted the fuel supply to a 75 h.p. waste wood boiler. THE REMEDY..A Pulsonic Bin Activator system of one programmer and two injectors. The program selected was to pulse simultaneously directly into the material withs 50:millisecond blast. 30 millisecond off time and a second 50millisecond blast to complete the program. This program is automatically repeated every 15 minutes. THE RESULTS...Since installation in November 1977, there has not been a material flow interruption in the hopper. The system operates continuously, 24 hours a day. 7 days a week. The installation uses only 35 S.C.F. of air per hour!
PULSOMOS
CORPORATION
777 Airport Road Lakewood, New Jersey 08701 Phone (201) 367-0800
Catalog No. 101
LEHMAN 01872
4 i. MYRLEN, iNC.
E.ACKIfl L1I
Sold To;
Cyprus Industrials 651 Meteuchen Rd. S. Plainf'leld, NJ
Z5CLOVERLANE
RANDOLPH. N4.07889
201 8953098
P.o. Box 353 Mt. Freedom, N.J. 07970 (201) 895-4739
Ship To; same
Oust. P.O. # verbal Jim K054PETEI5
Date Rec1d.
7/25/85
xSd*x
Date Shipped 7/25/35
Shipped Via.
OoT.
Special Instructions
Terms:
MEMO BILLING/ FOP TPIAL WITH PULSONIUS UNITS
1
Qjantity Ora. Slip.
t'art Number Description IPrice a.
Mount
4 VA-51
Airsweep Stimulators Complete
24
Mounting Plates for above
inahipped Items are bkordered unless otherwise specified
6
LEHMAN 01873
Bin Activator MYRLEN, INC. Sweeps Away: Raihoies, Arching,
Buildup and Clogging
LEHMAN 01874
MYALEN, INC.
Airsweep System:
Keys to Superiority
AIRSWEEP System is precisely what its name implies - a uniqueautomatic methodfor maintaining the flow of materials that tend to hang up in bins, chutes, hoppers and silos by "sweeping" the walls With a controlled release of compressed air. No blasting. No vibration. No manual or mechanical shock treatments.
AIR5WEEP industflal application and performance package Is unmatched. There Is no comparable system.
Blast-free Vibration-free Shock-free Feedback clog-tree
Minimum air usage operates on plant air systems with easily adjustable control of air usage.
Mlnimum maintenance
Minimum installation cost Maximum economy
Maximum efficiency
Maximum versatility dial control of pulse duration, pulse interval, cycle frequency.
Acceptable noise levels
Automatic control StmpIicity of operation
AIRSWEEP system is the solution to ratholing, arching build-up, clogging, moisture
and related problems inhibiting the efficient movement of fine, sticky problem materials.
ifrsweep:
T e How an' Why of
t eUnit
5 IICIty with a Purpo5t
A ic mechanical devic in concept. The AIRSWEEP unit incvrporates design simplicity to accommod$te ease-of-
inst;Iiation, minimum maihtenance requirements and rnaximu overall economy and efficiency. Both MYRLEN AIR-WEEP unit and the cmponent ASGCO sqienoid valve feat e a sing'e moving pat the AIRSWEEP piton rod and the lenoid diaphragm. FittIngs are standard N1P.T. thread. The AIPSWEEP unit is mounted flush with the inide surface of t esiIo, bin or chute pIte. When the normallycIosed, fast acti g solenoid vatv2 is act\vated. a pulse of comqressed airis rele d into the body of tf\e AIRS WEEP unit. The airforcesa sprE g loaded piston outward to a distance of approximately 1/8 cf4an inch, releasing th$ air over the surface the plate. The l,ate is swept clean ofmateriaI in a crcuIar pattern with an e'fctive radius of apprqximately 3 feet (6 fool diameter). The rsde surface of the Riston is designed to direct the air flow arallel to the surface to achieve this sweepiAg effect on the ti materials adhering o the plate. A!though the head of the sfron Is exposed, the flow of material next toithe plate is the dst sluggish, thus cr4ting minimal wear or the piston head Also, because the higI-velocity air isdirectef parallel to the p ate-work and not diretly into it. the plate i4subject to little ear, further contributing to the minimal maintenance requi ements of the AIRSWrEP system.
LEHMAN 01875
MYALEN, INC.
nirsweep.
Efficient Simplicity in Ac4ion
As illustrated. MYRLEN AIRSWEEPsystem can be applied tothe solution of material movement problems with customized versatil-
I ity. The requirements are basic: 0 AIRSWEEP units with com-
ponent solenoid valves, installed in concert with the material handling needs of the system. Q A 120 volt power source to I energizethe sequential controller. The board can beenergized by a simple on/off manual switch or, preferably, tied Into the control circuit that opens the discharge device such as a gate, valve, or feeder. 0 The AS000 Solid State Sequencing Controller, which automaUcally regulates air pulse cycles, pulse duration and frequency. Ease of controller adjustment complements the versatility of the system. 0 A compressed air supply, capable of providing gauge pressures of 80 to 125 psi for models.
LEHMAN 01876
r
Models available to handle large or small ca acity
bins, hoppers or silos.
.n....sa.nu.nnnnnnu...naun...fi.lnfu.l.n.u....f..l .un.iU..f.iluiuIu..
'irsweep Sstem Guaianteed
I
To Move -. t Materials Fast
F
Hillil
.un.n.n.nu.nnnn..
u.uuuIuuhnlu..uuIl.i
DIMENSIONS
Model VA 51
u.n.. U
vy ICl;.,,I, T.
T,, Eliminate I Buildup
A rotating air jet "Lifts'! materials
off walls with a 'Sd.'eeping
motion,
Eor moving difficult materials in industriat applications.
Can be installed witjiout dis-
charging bins, hoppers or sUos,
Low noise level.
Operates on standard air pressure 80 to 100 psi.
L Ow air consumption.
Model VAO6
r'4it' 1
lfr
4i
ii
MYRLEN, INC. P0 Bo 353 M reedom New Jersey 07970 20fl th5-4739
I
LEHMAN 01877
12".
VA-Si ALciSwaEP
"4
4,,
SoLeI)oIb
VALVE
AUUSTIKJ& FtANJGE
0-RING
4L W' r PLfMt-OTUEIUtIM&
Q0 C.'SIMK AFTER
+ V HOLE
C0RECrAjRSL)EEP
POSLTIOIJ IS OeTeRe4'IWEO
?. HOPPER WALL
4
N 300? OFAIRSI.JEEP Losn WITH OF1IOPPER
MOORObG)TOUJL&TELD11T'roE t.JELOEt ho?peR WiLL
FOR .LCTRtChL-
COMbJECTIOIO
'IT
I"PIPE(MhJ)
---HOPPER (OALL
ISCLATIO}3
VALva
GEtJERAL AR,JGEMEtJT ARSWEP SIIM(JLATOS
'O tQX 3&5 e2tMIOYtgIFL-ESwKE)-D4offrMJl9C, I.J3 O7'P7O
NEW YORK CITY orricE
P. 0. fl)c 714
CLInCH. N- J, 07053
TEL 201/472-U?,, HAMMAT'AN
TEl-, 818/244.g940
ROSIN SELL
&AtSfl THaIMSER
HEADCUAPTE20
ERIE, PENNSYLVANIA. U.S.A
LEHMAN 01879
Dan iabla tiettopotitan Tate Metuchen Road Suth flainfleld, N.J.
ELUEZ MAGNETICS 2 W YORK DISTRICT OFflCE
P.O. BOX 114 CLIFTON, N. 1. 07(318
LEHMAN 01880
HI-Vt AC OPERATED
OiAGO'WflC
viftratory.
leeflers
c & a rn-n s
7 Light-duty units for precision feeding of bulK materials.
F-
Ij
LEHMAN 01881
MODEL
IOA
FOR FEEDING UP 101,250 LBS. PER.HOUR
ACCURATELY PEED ALMOST ANY TYPE OF BULK MATERIAL WITH UNSURPASSED
LINEAR CONTROL
These feeders. with their totally enclosed patented magnetic drive, can feed practically any bulk material from micron size to big, bulky chunks. Simple AC controls operate the feeders with "watch-like" precision. The smallest feeder, will feed from a few ounces to 1,250 lbs per hour. Other models feed up to 22 tons per hour.
They provide stepless. controlled feeding from 0 to 100% of their capacity. Use them to provide easily controfled feed to conveyor belts, screens, mills. kilns, batching systems, packaging and bagging lines. weight scales, etc. HI-VI units have no Irktional parts requiring lubrication and periodic maintenance. The powerful magnetic drive is enclosed . . . the spring system is constructed of epoxy fibre-glass , , . the electric coil and permanent magnets are epo' encapsulated . . - all are selfcleaning, making changes from one run pf material to another almost instantaneous and no time is required for cleaning or adjusting between various runs of materials.
With HI-VI you get moistureand dust-resistant enclosed units which are standard, or specially constructed units for hazardous. dusty locations you can choose from a number of standard trays
flat, tubular. half-round, DV" groove, etc.. depending on your feeding problem . . .you need no
rectifier, merely dial the precise feed rate you want on the simple, maintenance-free control box
furnished with each feeder.
Eriez has a standard model for the majority of feeding applications. Special units can be had with muitip}e drives for greater capacities or special size trays.
Operation is economical, clean and quiet . . . no air required . . , no high maintenance mechanical shaking!
Choose Eriez and benefit from these many exclusive operating advantages!
1.
-.The..smallest feeder inthe line, this'tiny.. economy model
wiLl give you precise feeding of the most minute amounth of materials. It is ideal for additive feeding,
small packaging operations and laboratory use.
TRAYTYPE
Narrow Flat
90V
Half Round Tubular
IA 16 16 16 15
B Ic
21
1 1
1 0.0.
0E
7% 15 6% 153 1'/8 15
6/g 14
Power Supply
Full Load Power Consumption Full Load Power Input-115 Volt Control Weight (with control box)
115 V. 60 cycle
6 watts 0.5 amp Model D 23 pounds
Produced under U.s. Pat. No, 2895,064 and others issued or pending.
*An feeding qapacities are based on dry sand weighing 100'lbs. per cubic foot. Increased capacities can be expected by feeding down slope.
LEHMAN 01882
MODEL
204
FOR FEEDING UP TO 2 TONS PER HOUR
FOR FEEDING UP TO. 4 TONS !ER HOUR
These small machines have higher output capacities than any units of a comparable physical size regardless of densities of the materials usuallj, fed by this method. Control gives you precise measured feed from a few ounces to the full capacity of two tons.
TRAYTYPE
Narrow Fiat Wide Flat
9'O. Y Half Round
Tubular
A B CD E
1 8%20 4 1% 8% l9/8
14 7
13/e
0 3 1 8 19/8
20 3 1 8 19%
19 2 O.D.
8 l8%
Power. Supply
Full Load Power Consumption Full Load Powerinput-115 Volt Control Weight (with control box)
115 1. 60 cycle
15 wafts 0.5 amp Model D 32 pounds
-All of these compact units have been designed to produce the most uniform feed possible, with the variety of applicaflons. A more adcurate uniformity of operation than with other types of feeders is assured one of the variables the "airgap" adjustment has been
eliminated.
TRAY TYPE
Narrow Flat Wide Flat
90 V Tubular Half Round
A8 C
22 5 l7/s
20 7 1/
20 4
2
19 3 O.D. 20 4
2
0
11 11 11 11% 11%
E
217,b 197Ja
l9%
187'8
19/8
Power Supply
Full Load Power Consumption Full Load Power Input-115 Volt Control Weight (with control box)
115 V. 60 cycle 1 phase
15 watts
1,2 amp Model F 49 pounds
LEHMAN 01883
MODEL
40k
FOR FEEDING UP TO .5 iONS PER HOUR
MODEL
45A
FOR FEEDINGUP TO
TONS:PER HOUR
This medium size model is small enough to handle many low-capacity feeding jobs yet big enough to pour out 5 tons an hour if this is required. It has many applications including controlled feeding to pulverizers, grinders, packaging machines, feeding to batch weighers, conveyor bells, inspection lines, screens, furnaces, etc.
TRAYTYPE
Narrow FIat Medium Flat
Wide flat Tubular Tubular Half Round
ABC0 E F
26 5 2 13 251R
20 7 2 13 22 17 9 2 13 22
36 3 0.0.
13 39/a 6
251* -25 40.D.
14 2511 8
26 : 4
2 13
Power Supply
Full Load Power Consumption Full Load Power InputuS Volt Control Weigkt (with control bpx). -.
115 V. 60 dycle 1 phase 30 watts -
1.75 amp
Model F 92 pourds
AflThlihese modSs are cornptetely enclOed so the
drive element is protected against damage or decreased efficiency due tO contamination by moisture and foreign materials. Special construction is also avaUable for instaIIaton in those areas where Class II, Group G ejipment is normaIl used.
TRAYTYPE
Narrow FIat Medium flat
Wide Flat Tubular Tubular
AB C
30 7 24 9 20 12
30 40.D. 8 24 6 0.0. 10
PE
14 294 14 261a 14 231
is 31
1734 26
Power Supply
Full Load Power Consumption FutI load Power tnput-1i5 Vot Control Weight (with control box)
115 1VgOc'cle
30 watts 1.75 amp Model F 106 pounds
2
LEHMAN 01884
MODEL
50A
FOR FEEDING UP TO 15 TOMS PER HOUR
MO EL
55A
I........
This rugged unit has been designed for many medium to heavy feeding appflcations where accurate control is essential. It is ideal for feeding to batch weighing scale hoppers, processing mills, pulverizers, driers and
conveyor lines.
TRAYTYPE
Narrow FIat Medium Flat
Wide Flat Tubular Tubular Tubular Half Round
AB
C
38 9
26 13
.
22 17
48 40.D. 8
42 6 O.D. 12
36 8 O.D. 16
38 8
DE
22 37
22 35
22 31
20 47 22 41 24 37 23 37
Power Supply
Full Load Power Consumption FuilLoad Power Input--115 Volt Control Weight. (with control box)
50-60 cycle lph.
160 watts 4 amp
.Model G 317 pounds
No rectifiers are needed with any of these HI-VI feeders.
Merely wire into any AC line. Controls, to provide the full feed range, are of potentiometer or the variable auto-transformer type. Their only function is to vary the applied line voltage from zero to 100%. As an
example, this feeder with its control will provide precise feeding from a few ounces to 22 tons per hour.
THAYTYPE
Narrow FIat Medium FIat
Wide Flat Tubular Tubular Tubular Half Round
AB
38 9 26 13 22 17
48 40.D. 8 42 60.D. 12 38 6O.D. 16
38 8
D. 22 22 22
20 22
24 23
37
35
31
47 41 37 37
Power Supply
Full Load Power Consumption
Full Load Power InputuS Voit
Control
.
Weight (with control box)
51J-6ocyclelph.
120 watts 4 amp
. Model G
338 pounds
Large, Heavy-duty Models also available.
5
- -LEHMAN 01885
ERIEZ AC OPERATED VfRATORV FEEDERS ARE AT WORt ON NEALV EVERY ONDUSTRY!
A EW VARIED APPUCATIONS AU LLU&VTD LOW
In the world's largest walnut processing facilit?-
Diamond Walnut Grower's Stockton, Calif. plantall
nutmeats are given a rigid final inspection before packaging. This involves use of 40 Eriez Vibratory Feeders to maintain a constant, uniform flow of nutmeats to inspectors at fihal gading tables.
We get a precisely controlled flow and even distribution of nutmeats over the width of the final grading tables" said E. S. Dourgarian and association official.
Eriez Vibratory Feeder at Union Carbide Nuclear mounted under storage bins discharge cone, is positioned by operator for precise ore feeding to one of surrounding crushers and screens. AC feeder Is installed .on_tro hey assembiy,wh icft tprns aju Ii c irc le to provide
--delivery of ore in any direction.
Eriez Feeders are at work in the House of Edgeworth where they help prepare tobacco for market. Here a bank of three feeders, synchronized to feed exact amount
of tobacco- into metal containers, is used in filling tins.
Proportioning materials to make, space age alloys is an exacting process- accomplished by vibratory action at Reading Alloys, Inc., Wyomissing, Pa. Photo shows rear view of four material storage hoppers equipped with Eriez Bin Vibratory feeders below hoppers assure precise feed to a mixing drum.
In the production of resin-impregnated glass fiber cloth at Thiokol Chemical Corporations Panelyte Division, in Trenton, N.J., an Eriez Volumatic Feeder maintains a continuous, uniform approximately one layer deep to the conveyor belt on an Eriez High-Intensity Electromagnetic Separator.
Hydrated lime discharge from an overhead storage -bin into an Eriez Vibratory Feeder, is fed inihe precise amounts to the plant sewage treatment tank at Trubek Laboratories in Rutherford, N. J. The AC feeder, which needs no rectifier, delivers lime at rates up to five tons per hour, about 18 times faster than previous method.
E RIEZ MAGNETICS HEADQUARTERS ERIE, PA., 16512 u_s_a.
ERIEZ OF CANADA, Ltd.,-133 Oakdale Rd., Toronto (Downsview), Ont., Canada
THE WORLD AUTHOR/fl' IN MAGNET/CS
PRINTED IN U.S.A.
LEHMAN 01886
S
THE JEFFREY MANUFACTURING CO.
COLUMBUS, OHIO 432U, U. S. A.
CANGRO TRANSMISSION CO. of N. J.
& C0 erpm.nt/23w11r ffJnZJt4SflhdItOfl
295 Crooks Avenue
Clifton. N. i. 07011
Telephone 772-7662
LEHMAN 01887
DATE OF ISSUE AUGUST 21,1967
TO CANGRO TRANSMISSION OF NEW JERSEY STREET
CITY.
STATE
(FOR mETRO TALC CO.)
TYPE OF DATA PARTS LIST
TYPEOF EQUIPMENT
For
20" x 1" LOUBLE ROIL CRUSHER
CUSTOMER ORDER NO.
JEFFREY ORDER PlO.
SERIAL NO. 8161
NOTE
INSTRUCTIONS FOR ORDERING REPAIR PARTS
This cata'og Las been prepared for your convenience in the identification of parts needed for the maintenance of the above specified equipment. It is advisoble that you forecast as accurately as possible your requirements for Renewal Parts to assure that the necessary items will be avoilable when needed to keep your equipment in efficient operoting condilion. Better service is ossured when genuine JEFFREY
parts are used and Lubrication Instructions are
followed.
In all cases give Jeffrey Order Number and Serial Number of equipment for width parts are
desired.
State explicitly how goods ore to be shipped, whether by freight, express or parcel post. If special routing is desired, it should be noted on
each order.
Give catalog numbers, if availoble, accompanied by nomos of articles. This enables us to identify
the parts without question. If unable to give catalog numbers, please furnish full description
of the parts desired.
COMPLETE ITEMS
In correspondence concerning orders, always give the order number and/or date of same.
The term "COMPLETE", as used in this catalog, designates an assembly or sub-assembly that can be ordered as a unit. The nome of the unit is printed in CAPITAL LETTERS, and indented items that ore listed under the complete unit ore the ports that ore included in the unit.
All claims must be made promptly upon receipt of goods.
Aiwoys communicate with-nearest field office before returning material of any kind. Mark all returned packoges plainly with your nome and address and forword shipping receipt to the nearest field office.
LEHMAN 01888
JEFFREY MACHINES AND PRODUCTS FOR TODAY'S INDUSTRIES
Drive Chains
Conveyor Chains
Sprockets
Apron Conveyors
Sanitation Equipment
Sluice Valves
Foundry Sand Mullers
Bucket Elevators
Pulverizers
Vibrating Feeders
Vibrating Conveyors
Reversible Impactors
Automatic Clutches
Welded Steel Pulleys
Belt idlers
Screw Conveyors
THE JEFFREY MANUFACTURING CO.
COLUMBUS, OHIO 43216, U.S.A.
LEHMAN 01889
JEFFREY PRODUCTS FOR THE MINING INDUSTRY
Continuous Miners Bridge Conveyors
Locomotives
Cutting Machines
Loading Machines
Continuous Miners (COLMOL)
Ratio Feeders
Ramcars
Chain Conveyors
Bridge Carriers
Anderton Shearer
Armoured Conveyors
Belt Conveyors
Roof Drills
Roof Supports
Shuttle Cars
Aerodyne FansBlowers
THE JEFFREY MANUFACTURING CO.
COLUMBUS, OHIO 43216, U.S.A.
LEHMAN 01890
r
PLATE CS. 10972
DOURLE ROLL CRUSHER
46 $9
71 621968
72 ___
66
73 74
65
64
52 45 46 41
63
47 59 44 40 39 43 4243 4 43 62 18 27
73 74
831 1235
26730 371134 3629 15103317
2a5$ 20
53 2
44 46 58 3 70 56 3 5 14 60 I. 26 28
45 49
7957
76
49 80
77
2581368943227
21
TYPICAL SECTION THRU BEARINGS ,DRUMS S SEGMENTS
LEHMAN 01891
r 'I'
THE JEFFREY MANUFACTURING CO.
COLUMBUS 16, OHIO, U.S.A.
6-22-60
20" x 18" UBLZ ROLL CRUSRER WITH STRUCTURAL STEEL FRMIE,
FLAT LT DRIVE, SPLIT E3ABINGS, & ADJ. UPPER TnT$R BRACIT
tRIPSL 8U0/
C.S. 10971
Calls List Drg. Q-30537 Gr. 3
Illustrated on C.S. 10972
2 pages, page 1
Rof.
No. Name of Part
Cat. No.
20" x 18" D0t7B12 RCLL CRUSJR, C.S. 10971 1 Side Frame
2 End Frne
2223b7
(2 req td)2l5573 (2 req!d).2l8563
3 Adjustable Roll Shalt
(1 req'd).2l8576
b ADJUSrABLE JULL SHA}T BKARINfl CoMPLETE
S Bushing (2-Pieces)
222208
(i req'd) 222207
6 Machine Screw, #10-2b thd. 'c 3/8" Flat Head. (12 req'd). l530b
7 Packing Washer (b-Pieces)
(2 req'd).222206
8 Packing Ring (Felt)
(b req'd).222205
9 HOUSING CCMPLETE
10 Check Nut, 5/B" Std. Hex
(1 req td)22220b (1 req'd). 63086
11 Bex. Bead Nut, 5/8"
(U req!d). 6070
12 Machine Bolt, 5/8"-ll x 5 ]12" 1g. Sq lid. 'ft req'd). 1305b
13 Shin
(2 req'd).222.203
lb Shin
15 Bearing Cap (Drg.UI369o9 14k.2) 16 Bearing Base (Drg.X11-36909 14k.1) 17 Snap fling
(2 req td).2222O2
(1 req'd).
0. req !d). (b req'd).2186S
18 Pulley, 15" 19 Cab Key, 3/J"
(2 req'd).218582
(3 reqd). 29I88
20 Crusher Roll
(2 req
21 Key, 3/b" Sq0 x 20 1/2" 1g. (Drg.XQ-30537 Mk.lO)(2 req'd).
22 ( req'd).
23 Sewnent Clamp (Per Order)
(12 req'd).218595
214 Cap Screw, 3/lj"-lO x 1g. flex. Head
(32 req'd).218685
25 Lockwasher, 3/b"
26 Fixed Roll Shaft , . o
(32 req!d). 23358 (1 req to) 215577
27 FID RL SHAFT BflBING GWLBTh
222211
28 Bushing (2'Pieces)
(1 req'd).222207
29 Machine Screw, #10-2b thd. ,c 3/8" 1g F1.Hd. (12 req!d). 1535b
30 FcIcLng Washer
(2 req 'd).222206
31 Packing fling (Felt)
(L req 'd).222205
32 housing Complete
(1 req'd).222210
33 Cheek tInt, 5/8" Stth Ret.
(L req'd) 63086
34 Hex. Head Nut, 5/8"
(b req'd). 63070
35 Machine Bolt, 5/8".11 x 5 l/2ig. Sq. lid . (b req
36 Shim
37 Bearing.Cap (frg0H-36911 Nk.2) 138 Bearing ase (Drg.H-36911 i4k. 1)
(b req td).2222d2
(1 req'd). (i req 'a).
39 IDLER SHAF? BEAZfliG CONPILTE
bo Idler Pulley Shaft bl Bracket Body
(1 req'd).222168 (1 req'd).222169
(3. req !d).222170
b2 ADJUSTABIJ IDLER ROD
b3 Nut, 1 1/b"-? thd. Hex. Head
(1 req Ad).222212
(3 req'd). 63O7b
When ordering p.rts always give serial number.
-4
LEHMAN 01892
r
THE JEFFREY MANUFACTURING CO.
COLUMBUS 16. OHIO. U.S.A.
0.8. 20971
2 pages, page 2
Ref
No. Name of Part novaE BQLL CBUS1ER (C0NIT)
Cat0 No0
8" IDLER PULLEY
Bushing
.
(2 req'd)0218583
(1 reqtd).265196
Set Collar
(2 reqtd).201865
Bearing Hold Down Rod
(it req'd).2l856
LJER IDLER SHAFP
2 Std. Hex. Nut
(1 req!d).218568
(2 reqld). 63077
So. Lockwasher, 2"
(1 raqld). 23367
................51 CtitWasher
(2 req!d). 60663
52 Lockwanher, l'
(8 req'd). 23361
53
ANUSTAMZ scitsw
(2 re'd).2l5570
Check Hex. Nut, 2" (Dr.Q-30537 Nk.25) . .(2 req!d).
55 Std. Hex. Nut, 2"
(2 reqtd). 63077
56 Key, 1/2" Sq. x 5/8" 1g (frg.Q-30537}Fk.li5) .(2 reqid).
57 Adjustable Screw Collar
(2 req!d).218368
58 Adjustable S3rew Nut
(2 req'd).218571
59 Spring
(2 req!d).218569
60 Belt
(1 req!d).218596
61 Housing
68 n.H. Guard, Gr. 1 Per Order
(1 req!d).2l857
(1 req'd).218575
a.
70 Brac1t
(2 req td).215597
71 Bracket
(1 req'd).218588
72 Nachine Bolt, 1/2"-13 x 1' 1g. Square Head . . (8 reqtd). 10097
73 Hex. mit, 1/2"-13
(8 rSqd). 63069
7t Lockwasher, 1/2"
(8 req). 2335k
75 flywheel
(1 req!d).213177
76 Nachine Bolt, 5/8-il 1 3/b" 1g. Square Head .(b req!d). ]3039
77 Lockwasher, 5/8"-ii.
23356
78 Nachine Bolt, 3/8-16 x 6" 1g. Square Head . . .(2 reqtd). 12752
79 Fin. Hex. Nut, 3/81L16
(2 reqtd)0 63068
80 Spring Loakwa.sher, 3/8"
(2 req'd). 23352
Per Order
Sheave
Pulley V-Belt -flevdte Compressor
Socket Wrench
221009 22275k
Z- 1-c/M,b PzAiic' (2-Re&1
(o7- koet&'z
r zz3/
When ordering parts always give aerial number.
LEHMAN 01893
LUBRICkTIOZt tftUCi'Icns FOR JEPflt DWBL L& GR!$1
The shafts on this type machine; are motmtod in brcrv bthed ty bseringo. Do not mmecessari2y toad bearings with too tlflt drive belts0 Dnnisdlately tt.i vestigate and detorithie the cause of any abnornia]. hoatthg of the bearing
Bearings of this tme are to be grease lubricated0 The bearings should be
ltricated with a high quality grease made by a reputab3a manuracturer and
eatisfaotory for this service0 The greazo should be a mu1ti.opurpoao highly
etabto bearThg grease of between 26 and 29
with a water repeflent soap bass end a vorked (NAIl #2) and uz1tab10 Xor tempsratures fran
peon1e,tertaavtion
zero to approxate1y 2Oc F., Jeffrey Lubricant Noo 63 meets the above re-
qufrements. The tna ntervaJ. betveen greasing should be governed by the
service oxpctod. Smafl amoimts of grease applied at close Intana1s wilt
give muohbatter service than large amotmts applied at very iMruguent in-'
tervals.
Keep bear3nga olean and free from grit0 Use clean grease at all t5$80 If grit and grease are allowed to nix nd are zresent th the bearthgs their
life tdfl be very short0 When grsasng add sufficient grease o that it idfl
work out the enda and. torce away azr dli't and grit that may be present0
The. g9ara should be lubricated freqtzentD,y with a Speoial grease to out dDa OD. noInfl and also wear. The groae teed should be a type made to be wad: on open geaflng... (Thin applias oniy on orushors having counterahaft driye.,)
LEHMAN 01894
Ofl2RATIN& INSTRUCTIONS FL JEFFREY DOUBlE ROLL CRUSHERS
The crusher should be allowed to reach its full speed before any material is
fed into it, The teed should enter the crusher so that it win strike as nearly
as possible at the junction of the Wo rofla. It then can be cru5hed and discharged quickly, without being handled in the crusher more than is necessary. If the feed is either side of the junction of the roUs the nateria3. wfl tend to churn around and this will, result in lowered capacity0
Before turning off the power, ithen stopping the crusher, care should be
taken
is]. to
to
be
first shut off the feed and then completely discharged. This is
ailnlotwansutfftiociee]ntttiinmatee
for all materdanger of
plugging, because if a plug-up should occnb, the material lutist be cleaned out
by hand as the crusher will not start mder a loaded condition0
Periodic inspection should be made to check for wear and possibility of need for replacements parts. The main parts of wear on these crushers ce the sewiients and bushings.
On crushers using manganese ateel Begtnarsts, the teeth can be rebuilt with "build-up" rod to the original shape and then hardcoated with a regular hardcoat or self-hardening rod. On crushers using white iron segments, the teeth cannot be rebuilt when worn down, but the seiients must be replaced.
To replace the segments, remove the end housing covers. Remove the bolts from each individual. seent. Replace tdth a new segment as each of the old
ones are removed. This avoids extra time later on. Check all seent bolts
and replace with new ones if the bolts are worn to any extent, In placing new sewiients on the rofls, make sure all bolts fit correctly and are tiitened as tight as possible.
The bronze bushings used should be replaced before they are allowed to wear to the point where the housftgs are being damaged. Z the bearings are properly and regularly lubricated as they should be, the bushings win give a lot of service. If the bearings are not, properly lubricated, the bushings will, wear
rapidly and til have to be replaced at frequent intervals6
To replace the bushings, it is necessary to remove the bearing hold down rods and raise the crusher rofls to be able to get to the bushings. When tin bushings re macMned at the factory, they are match marked in pairs for proper alignment and they should be placed in the housing with the match marks together to provide proper alignment when instafled.
The crusher can be set for different size products by adju8ting the spacing between the rofls. This Js accomplished by setting the adjusting rods as desired. The amount of pressure required to compress the springs can also be adjusted by the setting of the adjusting screw nuts on the adjusting rods. In setting either, the clearance-between the rolls or the spring adjustment, check to make sure that both slde of the machine are set equally to avoid unequal pressiwe on the two sides0
Order replacement parts by Nark (!'E) No, ar Part No., and also by the Catalog No. or ?att. No fran the Parts list furnished by The Jeffrey Manufacturing
Company,
LEHMAN 01895
LEHMAN 01896
j yp ACustomer QUOTATION SHEET
Part No. Sk 21)922 C
PartNane
. o.s
.
.
Quantity
D ESC RI PTION
:a.. _a ma_mnm
:1 --- --7- 1
.m
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m'avnn.w N
SHEET
OF
SHOP ORDER
BY
DATE JC#'r 22I 1k'?
mum
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FORM 810522
PULSONICS CORPORATION
IIAI/o
/
T/1/7oUc?" 8/At /.ussQr AAIO A4L A'PC &V /L&r,4LLO
PULSONKS
CORPORATION 999 AIRPORT ROAD LAKEWOOD, N.J. 08701
PHONE: (201) 367-0800
TYPICAL INSTALLATION LAYOUT
FOR INJECTOR MODEL E4015-4 NEMA 4 (FOR NEMA 7-9 SEE DETAIL A) IMPORTANT: PRIOR TO INSTALLATION REVIEW INSTRUCTIONS & CAUTION NOTES
CACJTCN Tftn Pulsonic System Injects multipre Inslatitareous btaMs dEreclly into thu hoppor or venel at lhS pressure supplied to tFlB Injecbr at Irequencyset by the proQrammr cratIn rGaction forcesol impact ardvIbratlon.Thevenel or hoppermust be sufficientFy co,,slruct 10 contaIn these forces without darige.
1. PositFonvelve so It I. vorljcetly above IS conncuion nm the bin. "- 2. $Jure tank posEtFeiy to prevent any movernenl or assembly because with each energy release, therc iso reaction force.
Co Mct vlva Inlet to ttnk with clo. nipplo to fully rosirain valvo. Co nect valve ouliot wFth pipe of minimum .ngth for restrained entry into the bin wall a' de&gnated lotalion, Secure piping 0 contain
energy retease wit?, no movnr.n t to prevent damaQe. Thqsupply tine is to have a manual shut-olivalve and regulalor adjustabtato 110 Pm. A filter regulalor srecomrflended to prevenl foreign
objects (rom anloring the vatve mechanism or hopper. A 1aaual drain valve should be Enstalled at the twest lank connection for Periodic dralninQ ol condansats. 1. Proer nr.tlng of he air dirvcted Into tim hopper o, vessel Is necessary. B. AU eclianical connections are to bo p& good mechanical practice in compliance with all appltcabic code,.
OP /USTLLE,Q
I-tOtES
-r
ASSEMBLY END VIEW WITH VALVE POSITION VERTICAL
TITLE PULSONIC VIL
ATE 1/6(80
DRAWING NUMBER
791 227A
REV.
I.
V4
-
'/ i4 ru,wuQn SI" IA/SE,??
Ak/C ALL PIPE 89 ISTALLff.2
0 a
TY"ICAL INSTALLATION LAYOUT
FOR INJ bR MODEL E4O15-4 NEMA 4 (FOR NEMA 7-9 SEE DETAIL A)
IMPORTANT: 'RIOR TO INSTALLATION REVIEW INSTRUCTIONS & CAUTION NOTES
CAIJTION -The Poison 5yserrt njects multiplo nstantarteoos blasm direclly Into tho hpsr or .ess& at the pressure supplied to the injec tor at frsq ency Ut by the programmer creaffng reaclion Force, o Impact andvlbrMlon. rhnva,,oi or hopper muebesulIIcIent ly construc . to cont&n Ihoso rorca without danige.
PosItion valve so It 5 vcrllcally above the connection into he bin.
Secure taM. positiv ly 0 provefit any movornciII of assembly becEiso with oath onery ro:oaso, thero is a roactton orco.
Cainec valve intel o lank with close nipple to fufly restrain valve.
Connect vaive oulle wItri pipe ol minimum length br restraIned entry into the bin wall al deslgnted iocatjon. Secure piping to contain energy rI ass with no rnovemont to prevant damage.
The soppiy Linus to ave a rnanuai shut-oil valve and reiilalor adjustable lot tO PSI. A lltt rouiator Is recornrnonded to prevent lorelgn objects Fr. enlering tho valve mechantsrn or hopper.
A r,rnnu& drain valv. should bo Intatlod at tho owoM tank connctLon faq perlodia di&nlng ol ccndon,.ta.
1. Proper entig of I &r dheclod into he hopper or vessel s necessary.
8. All mac hanjoal con ectiia are to be per gd mechanical praclice In cor,tpllnce wIlh all appilcaba codes.
Pt,
EQ
33 .
28
LOA
2,r
PULSONCS
CORPORATION
999 AIRPORT ROAD, LAKEWOOD, N.J. 08701 PHONE: (201) 367.0800
-33
ASSEMBLY SIDE PROJECTION WITI-i VALVE POSITION VERTICAL
TITLE PULSONIC TIL
DATE 4/15(78
DRAWING NUMBER
770901 A
REV.
CORPORATION
PARTIAL CUSTOMER LIST
999 AIRPORT ROAD LAKEWOOD, NEW JERSEY 08701
201-387-0800
Air Correction Div., (UOP Inc.) Allied Chemical Corporation Aluminum Co. of Canada Ltd. Andco Power Industry Products Inc. Anheuser-Busch Inc. Armstrong World Industries Inc. Asbury Graphite Mills Inc.
Bahn son Co. Bally Block Co. Canadian Miliwork Inc. Chicago Conveyor Corp. Chicopee Research Div. Ciba-Geigy Corp. Conwed Corp. C.P. Inc. D.C.E Vokes nc. Discwasher Inc. Dixie Manufacturing Co. Inc. Dow Chemical Co.
Dresser Industries/Lodge-Cottrell El. DuPont de Nemours & Co. Inc.
DusteD Ltd. Exxon Chemical Co. Flo Trend Systems Inc. Ford Motor Co. Foremost Machine Builders Inc. General Electric Co. W.R. Grace & Co. Griffin Environmental Co. Inc. Inland Steel Co. tnterrad Corp./General Motors Corp.
Lamson Corp. Lever Brothers Co.
Lyndal Chemical Co.
Manchaug Corp.
Merck & Co. Mikropul Corp. Mobile Chemical Co. Monsanto Co. Morrison Inc. Occidental Chemical Co. Owens-Illinois Inc. Pacific Smelting Co. Pennsylvania Power Co. Pullman-Kellogg Research Cottrell Inc. SASIB Corp. of America Saytech Inc. Semco Inc. Shamrock Chemicals Corp. Shell Chemical Co. Sonic Corp./NPC Inc. Southeastern Minerals Inc. Southern Materials Co. Inc. A.E. Staley Manufacturing Co. Stauffer Chemical Co. Steel Heddle Manufacturing Co. Superior Steel Fabricators Inc. Tenneco Inc. Tennessee River Pulp & Paper Co. Tonk Products U.S. Gypsum Co. U.S. Steel Corp. Vertac Inc. Wedco Inc. Westinghouse Electric Corp. Wheelabrator-Frye Inc. Winders & Geist Inc.
80-17
LEHMAN 01900
Mr. Keith B. Lehman Cyprus tndustrial Minerals Company September 22, 1982
cc: Mr. Eric A. Persson APM Technology
Enclosures:
Sketch # SK20922D Quotation # P820906 Sketch # SK20922B Initial Settings Drawing #791237A-22B Quotation # P820907 Sketch # 5K20922C Initial Settings Drawing #791237A-22C Operating Logic Sheet # 791245A Typical Installation Drawing #791227A Partial List of Customers #80-17 Pul sonic Brochure #1O1A
LEHMAN 01901
c v p vCustomer
Part No. SX aovzz P PartHome VsPr/c41
Quantity
MI/f
ET
PPtbutrr MoppPR
DESCRIPTION
r
4-
LE
OPERATION NO.
SHEET
OF
SHOP ORDER
BY
DATE ff,ot 22. PVtZ
p
--
.5
'I
-1
tI A 1
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4.
flUU .i;AOliii,_L;
-
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I NJ'
'S R&eAM R
20
FORM 810522
PULSONICS CORPORATION
r
H
0 6 SEC.
Ii
PULSES
PER
a INTERVAL
START MODE
ATItAE ADJUST
6 TIME ADJUST
INTERVAL
0 PULSQN.ICS
MODEL 5E2SAM PROGRAMMER
IA
Ia
I INTERVAL
II 12 .1 R1XCTO J INJECTOS.L OVERRIDE
START MODE 090 Sec.
TLTTt3 4
II
I II
I -Ti
i1 L1
Fc1 it:l
I kI
120160.
II II
I II
I
----FIELD WIRE BY INSTALLER
A INJECTORS (10 MAX)
B INJECTORS (10 MAX)
Trn.E
OPERATiNG LOGIC:
UPON APPLICATION OF POWER, ThE A AND B INJECTORS ARE SEQUENTIALLY TURNED ON AND OFF FOR A NUMBER OF CYCLES DETERMINED BY THE SETTING OF THE PULSES PER INTERVAL SELECTOR SWITCH (0-9 PULSES). THE ON TIMES OF THE INJECTORS ARE ADJUSTABLE.
ALSO, UPON APPLICATION OF POWER, A TIME INTERVAL IS INITIATED, AFTER WHICH THE INJECTORS ARE AGAIN SEQUENTIALLY CYCLED. THE liME INTERVAL IS ADJUSTABLE BY THE INTERVAL TIME THUMBWHEEL SWITCHES (0-99.9 MIN.). THE TIME INTERVAL IS REINITIATED AT THE END OF THE LOAD CYCLE
UPON APPLICATION OF POWER, THE ADJUSTABLE START MODE FROM 090 SECONDS REPEATS THE SELECTED PROGRAM OF PULSES AT A 6 OR 12 SECOND INTERVAL. WITH THE DIP SWITCH IN THE 6 SECOND POSI-
TION, THE SELECTED PROGRAM WILL OCCUR AT POWER UP, AT 3
SECONDS AFTER POWER UP, AND AT 6 SECOND INTERVALS
THEREAFTER FOR THE DURATION OF SELECTED START TIME. WITH THE DIP SWITCH IN THE 12 SECOND POSITION, THE SELECTED PROGRAM WILL OCCUR AT POWER UP, AT 6 SECONDS AFTER POWER UP, AND AT 12 SECOND INTERVALS THEREAFTER FOR THE DURATION OF SELECTED START TIME. AFTER COMPLETION OF THE SELECTED START TIME, THE PROGRAMMER WILL CYCLE AT AN INTERVAL DETERMINED BY THE INTERVAL SELECTOR SWITCHES.
TERMINALS FOR INTERVAL OVERRIDE SWITCHES ARE PROVIDED TO INITIATE INJECTOR CYCLES ANYTIME DURING THE TIME INTERVAL WITHOUT RESETTING THE TIME INTERVAL.
WITH THE INTERVAL TIME SELECTOR SWITCHES SET TO 000, THE LOADS ARE ACTIVATED UPON APPLICATION OF POWER, AFTER WHICH THE LOADS ARE INOPERATIVE, EVEN WITH THE INTERVAL OVERRIDE SWITCH UNTIL A FINITE TIME IS SELECTED BY THE INTERVAL TIME
SWITCHES.
MODEL 5E2SAM
PROGRAMMER
1- PHYSICAL LAYOUT 2. OPERATING LOGIC
ptLsoNvcs
CORPORATION
999 Airport Road, Lakewood, New Jersey 08701
CAYt
OMWING
9i21!81
791 245A
V.
0 Li SEC
FR
Li
PULSES
12 SEC.
PER
0 <>C0, INTERVAL
STAHl
MODE
ATIME - ADJUST
-C
INTERVAL
0 PULSONICS
B TIME ADJUST
MODEL SE2SAM PROGRAMMER
IA B I i.ttnv*t
0 - ee 0U 1.2 .L P&JECTOfG IUJECTOAS. OVERRIDE 2r -A
Si A AT MODE 090 Sec.
E 1r1 ii
OPERATING LOGIC:
1
UPON APPLICATION OF POWER, THE A AND B INJECTORS ARE SEOUEN TIALLY TURNED ON AND OFF FOR A NUMBER OF CVC..ES DETERMINED Y THE SEllING OF THE PULSES PER INTERVAL SELECTOR SWITCH (Oi9 PULSES). THE ON TIMES OF THE INJECTORS AI3E AOJUSTABLE.I
ALSO, UPON APPLICATION OF POWER, A TIME INTERVAL IS INITIATED,
AFTER WHICH THE INJECTORS ARE AGAIN SEQUENTIALLY CYC.LEO. THE I
TIME INTERVAL IS ADJUSTABLE BY THE INTER VAL TIME THUMWHEEL 4.
SWITCHES (099.9 MIN.). THE TIME INTERV4L IS EtNITiATED AT TI.:.
ENDOFTHELOAOCYCLE.
HL- fl':
UPON APPLICATION OF POWER, THE AOJUSTABLE START.MODE FROM 0
90 SECONDS REPEATS THE SELECTED PROGRAM OF PI4LSES AlA 6 09 12 SECOND INTERVAL. WITH tHE DIP SWITCH IN THE 6 SEGON.D POSIt TION, THE SELECTED PROGRAM WILL OCCUR At POWER UP AT3
SECONOS AFTER POWER UP, AND AT! 6 $ECOND INTHVALS,!
THEREAFTER FOR THE DURATION OF SELECTED START TIME. WITH -T
DIP SWITCH IN THE 12 SECOND POSITION, THE SELECTED PROGRAM WIL OCCUR AT POWER UP1 AT 6 SECONDS AFTER POWER UP, AND AT 12:!
SECOND INTERVALS THEREAFTER FOR THE DURATION OF SELECTED START TIME. AFTER COMPLETION OF THE SELECTED STARTJME,..Th
PROGRAMMER WILL CYCLE AT AN INTERVAL. 9ETERMINEQ BYT
INTERVAL SELECTOR SWITCHES.
iF
TERMINALS FOR INTERVAL OVERRIOE SWITHE$ ARE PRQVIDED TQ
...INITIATE INJECTOR CYCLES ANYTIME DURING THE TIME It1ThRVL
WITHOUT RESETTING THE TIME INTERVAL......
1.
----FIELD WIRE BY INSTALLER
A INJECTORS (10 MAX)
(j) B INJECTORS (10 MAX)
WITH THE INTERVAL TIME SELECTOR SWITCHES SET TO .00O. THE
LOAOS ARE ACTIVATED UPON APPLICATION OF POWER, AFfER WHICH
THE LOADS ARE INOPERATIVE, EVEN WITH THEI INTERVAL!QVEERIDE
SWITCH UNTIL A FINITE TIME IS SELECTED BY ThE INTERVAL
SWITCHES.
.
1
TITLE
MODEL 5E2SAM
PROGRAMMER
PHYSIGALLAYOUT OPERATING LOGIC
PtXLSOc
CORPQR4TION
999 Airport Road. Lakewood, New Jersey O87O
I.DATE
.1
791245A HF
PULSONICS CORPORATION
TERMS AND CONDITIONS OF SALE
GENERAL CONDITIONS
(I) Prices are subject to change without notice, and are subject to correction of errors.
AU orders are subject to acceptance on receipt at Pulsnics Corporation. Invoicthg will be at prices in effect at time of shipment. Quotations are void unless accepted within thizty (30) days from date quoted. TAXES Prices do not include any federal, state, or municipal sates, excise or other taxes which the Company may be required by law to collect. Such taxes wilt be billed In addition to the prices listed. PACKAGING AND MARKING Unless otherwise stated on quotation, Wit! be in accordance with our standard practices. CANCELLATION Al! orders become firm commitments upon their acceptance. Thereafter they may not be cancelled or changed without Puloonic's permission. CLAIMS No claim for shortages or error in shipment will be altwed unless reported in writing to the factory within ten (10) days from receipt of material. TEtIe to merchandise passes to purchaser when goods are delivered to a carrier. Purchaser must file all claims for damage in transit with the carrier. CONFLICT WITH PULSONIC CONTROLS tERMS AND CONDITIONS Purchase aden containing language which modifies, adds to, is repugnant to or is inconsistent with Pulsonic's terms and caiditions of sales as contained herein are accepted by Puluonic only on the expras condition that any such language in customer'8 purchase order shall be inoperative, and that the liabilities of Pulsonics shall be determined. .okly by Pulaonic'n own terms nd nditiona of sale. RETURNS New and unused material returned for credit will not be accepted unless written permission has been given by the factory Onty material of. current design n active demand wilt be considered for return. Credit, if any, for such material is subject to a restocking charge based on date of manufacture. GUARANTEE MI Pulionic products arm guaranteed against defective m*terial or workmanship for a period of oni yar. Defective
products or parts thereof returned to the factory with transportation charges prepaid and found by factory inspection to be defective, and not inoperative because of damage or abuse, will be replaced or repaired free of charge. The Company assumes no liability for consequential damages of ary kind, including incidental labor or other costs The guarantee is expressly in lieu of other warranties, obligations, or liabilities, expressed or implied, by the Company or its representatives All statutory or implied warranties, other than title, are hereby expresly negated and excluded. Puhonic producta restricted or plugged by dirt or othet foreign material front the eyitem on which initalhd will not be considered as de!ectivs Pu] sonic products returned under the terms of this guarantee must be pmperiy tagged
md eating the reason for the return. The word "defective" alone will not justify free repair or replacement Products or parts thereof repLaced or repaired under the conditions of this guarantee will be returned transportadon charges prepald within the United States by best and most economical means.
LEHMAN 01905
PILSONJCS
CORPORATION
QUOTATION
For: Cyprus Industrial Minerals Company 651 Metuchen Road So. Plainfield, N.J. 07080
999 AIRPORT ROAD LAKEW000. NEW JERSEY 08701
201 367-O80O
Our Quotation No P820906 September 22, 1982
Date
AttentionS Mr. Keith B. Lehman
(201) 754-4880 Referencw Vertical Mill Products
cic Mr. Eric A. Persson
In accordance with the reference shown, we are pleased to quote as follows:
Pulsonic Bin Activator System to initiate and maintain free flow of fine talc
from the storage silo hopper section . The system will include 1
progranuner,
Model# 5E25AM4
, in a Nema
4 enclosure and
4
injectors, Model
# E4015-4
having Nema 4
enclosures.
The Model # 5E25A11
programer is to be field wired to the injectors and
supplied from a 120/60 power source. When power is applied to the programmer, the injectors will be signaled per the selected operating logic as defined in Print
# 791245A
Each Model # E4015-4
injector consists of a solenoid controlled diaphragm
valve to operate per the above programer and a 2 cu. ft. code welded air reservoir.
The reservoir and valves are to be close connected shown in the typical installation
arrangements with all fittings, pipe and interconnections supplied by the installer.
0 Further definition of injector locations, electrical connections and control
will be provided on intent to purchase or placement of order.
flReconuiiended injector locations and electrical connections are per Print
# SIC 20922B
Total Net $1625.00
DELIVERY TERMS
Stock Net 30 Days
Your favorable consideration will be much appreciated.
FOB
Lakewood, N.J.
This Quotation to remain firm for
,42//27days. By
,i4L-
GUARANTEE; Michael M. Mokris
The Pulsonic bin activator system must perform to your complete satislaction or!! maybe returned for full credit.
811002
LEHMAN 01906
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PROGRAIIMER
I. Interval lime
2. Pulses Per Interval 3. "A Time Adjust 4. "8" Time Adjust
OCO
3
'S '1
Increase to conserve energy - decrease to maintain flow should flow diminish or stop as fie'd conditions dictate.
- Decrease to conserve energy - Increase if flow not initiated.
- Adjust to most effective frequency and form.
- Adjust to most effective frequency and form.
PNEUMATIC
1. Set Supply Pressure
- PSIG - Test for best effective setting from lowest to highest.
2,75The air per sequence from each injector at the above settings is
SCF (Not SCFM)
titTh INITIAL SETTINGS:
PULSONICS
r
mx 777 AIrport Road. Lakewood, Hew Jersey 08701
z
C
ostoafl;: :
DATE
CyflvsVERricJL ML1I 3/81
.t79237A Zl3
C
QUOTATION
PULSONVCS CORPORATION.
999 AIRPORT ROAO L.AKEW000, NEW,JERSEVOO7O1
For: Cyprus Industrial Minerals Company 651 Metuchen Road So. Plainfield. N.J. 07080 (201) 754-4880
Referencr Crude 14111 SuDply
Our Quotation No - P820907
Date 5eptt .22, 1982
AttentionS Mr. Keith B. Lehman
cm Mr. Eric A. Persson
In accordance with the reference shown, we are pleased to quote as follows:
sfl.
Pulsonic Bin Activator System to initiate and mathtain free flow of mixed talc
from the storage silo hopper
. The system will include 1 ..progranmer,
Model/I SE2SAM-12
, in a Nema 12 enclosure and
4
injectors Model
# E4015-4
having Nema
4
enclosures.
The Model # 5E2SAM progrannier is to be field wired to the injectoisand
supplied from a 120/60 power source. When power is applied to the progranlne,, the
injectors will be signaled per the selected operating logic as defined in. !rint
H 791245A
.
Each Model II E4015-4
tl
injector consists of a solenoid controlled diaphragm
valve to operate per the above progrannier and a 2 cu. ft. code welded air reservoir.
The reservoir and valves are to be close connected shown in the typical installation
arrangements with all fittings, pipe and interconnections supplied by the Installer.
0 Further definition of injector locations, electrical connections and control
will be provided on intent to purchase or placement of order.
KBReconrended injector locations and electrical connections are per PrInt
# 5K 20922C
Total Net $1625.00
DELIVERY TERMS
Stock Net 30 Days
Your favorable consIdation will be iu& appreciated.
FOB
Lakewood, N.J.
This Quotation to remain firm for
r.days.
GUARANTEE: Michael M. Mokrls
The Pulsonic bin activator system must perform to your complete sails faction or it maybe returnea for full CrHIt,
811002
LEHMAN 01909
September 22, 1982
CORPORATJ ON
177 AIRPORT ROAD LAKEW000. NEW JERSEY 08101
201-361-0800
OCT l2Rec'd
Mr. Keith B. Lehman Cyprus Industrial Minerals Company 651 Metuchen Road So. Plainfield, N.J. 07080
Subject: Quotation # P820906 and P820907
Dear Keith:
Thank you very much for your time on Thursday, September 16th when I called with Mr. Eric Persson of RPM Technology when we discussed two 4110w probelms.
On Quotation # P820906 for the vertical mill products we have prepared a series of drawings, initial settings and are including supplemental data defining.the operation and sequence of the system.
Please note that for the initial settings we anticipate operating at a relatively low pressure and anticipate it may even be less than this.
The sytem is quoted with one programer and four injectors. With two sets of contacts it can be arranged that if draw down is from but one side of the split hopper only those injectors should be activated. The sketch # 5K20922D shows a suggested schematic for this.
Quotation # P820907 is for the crude mill supply and you will note that we quoted the same prograrTner for both even though we initially spoke of using different progranmiers for each. Our reason for this is that the similarity could promote interchangeability and familiaritywith adjustments.
We look forward to working with you on this project and with our offices close to your plant we could offer assistance on start up and tuning.
All of this equipment is quoted on a full money refund guarantee.
Very truly yours,
,1i,AL
Michael M. Mokris
MMM/ pap
LEHMAN 01910
PROGRAIIMER
1. Interval Time
-
2.. Pu'ses Per Interval 3. "A Time Adjust 4. "B" Time Adjust
05C)
3
- Increase to conserve energy - decrease to maintain flow should
flow diminish or stop as field conditions dictate.
- Decrease to conserve energy - Increase if flow not initiated.
- Adjust to most effective frequency and form.
t - Adjust to most effective frequency and form.
PNEUMATIC
L Set Supply Pressure
-. PSIG - Test for best effective setting frpm lowest to highest.
The air per sequence from each injector at the above settings is
c: 0
SCE (Not SCFrI)
title INITIAL SETTINGS
PULSONVC$
CORPORATION
YnAIrpcn RoacLakewood,N.wJwseyo87o,
CyPRVJ- CRC'DG Mu: aPI?. 3/81 I "'79U37A22
.a. .au_ c
,wj U
0-f
Ust.pwLM-
NOIXVIIOdUOC SOINOS1 lid
cot hdod
_L.fl____I _____I_______
______:a 1
IUa a ar'
U
Wi'
av
3.LVO H3OHO dOHS dO 133HS 0N NOILVH3dO
I
0
aiIlnIunnm
NOlid I H DS 30
V,'V(lJ/fflr
A4IIJbno
7272 QJf399flf jesq '797Ufl4 QUJDN 4d
QtttoZ Y5 N d
wois PJ
.L33HS NOLLV.LOfl
PROGRAMMER
1. Interval Time
2. Pulses Per Interval 3. "A Time Adjust 4. "8" Time Adjust
Cr0
3
'1
- Increase to conserve energy - decrease to maintain flow should flow diminish.or stop as field conthtions dictate.
- Decrease to conserve energy - Increase if flow not iniUated.
- Adjust to most effective frequency and form.
- Adjust to most effective frequency and form.
1. Set Supply Pressure
PNEUMATIC
5O -. P516 - Test for best effective setting from lowest to highest.
The air per sequence from each injector at the above settings Is
SCF (Not SCFM)
U tl e
INITIAL SETTINGS
QJSTOMER
Cyp,oVERTICRL Mill
pttsoNycs
CORPORATION
777 Airport Road. Lakewood. New Jersey 06701
DATE (o.uwma
3/81 791237A 27_3
-ft
September 22, 1982
PUISONJOS CORPORATION
777 AIRPORT ROAO LAKEW000. NEW JERSE CR701
- 201-367-0800
Mr. Keith B. Lehman Cyprus Industrial Minerals Company 651 Metuchen Road So. Plainfield, N.J. 07080
Subject: Quotation # P820906 and PR20907
Dear Keith:
Thank you very much for your time on Thursday, September 16th when I called with Mr. Eric Persson of APM Technology when we discussed two flow probelms.
On Quotation # P820906 for the vertical mill products we have prepared a series of drawin9s, initial settings and are including supplemental data defining the operation and sequence of the system.
Please note that for the initial settings we anticipate operating at a relatively low pressure and anticipate it may even be less than this.
The system is quoted with bne programmer and four injectors. With two sets of contacts it can be arranged that if draw down is from but one side of the split hopper only those injectors should be activated. The sketch # 5K20922D shows a suggested schematic for this.
Quotatio,n # P820907 is for the crude mill supply and you will note that we quoted the same prograniner for both even though we initially spo:e of using different programmers for each. Our reason for this is that the similarity could promote interchangeability and familiarity with adjustments.
We look forward to working with you on this project and with our offices close to your plant we could offer assistance on start up and tuning.
All of this equipment is quoted on a full money refund guarantee.
Very truly yours,
Michael M. Mokris MMMIpap
LEHMAN 01914
Mr. Keith B. Lehman Cyprus Industrial Minerals Company September 22, 1982.
cc: Mr. Eric A. Persson APM Technology
Enclosures:
Sketch # 5K20922D Quotation # P820906 Sketch #5K20922B Initial Settings Drawing #791237A-22B Quotation # P820907 Sketch # 5K20922C Initial Settings Drawing #791237A-22C Operating Logic Sheet # 791245A Typical Installation Drawing #791227A Partial. List of Customers #80-17 Pulsonic Brochure #1014
LEHMAN 01915
PULSONJCS
QUOTATION
CORPORATI ON
999 AIRPORT ROAD LAKEWOOD, NEW JERSEY 08701
For: Cyprus Industrial Minerals Company
651 Metuchen Road
So. Plainfield, N.J. 07080
(201) 754-4880
Aeference Vertical Mill Products
Our Quotation No P820906 September 22, 1982
AttentionS Mr. Keith B. Lehman
cic Mr. Eric A. Persson
In accordance with the reference shown, we are pleased to quote as follows:
Pul sonic Bin Activator System to initiate and maintain free flow of fine talc
from the storage silo hopper section . The system will include 1
programer,
Modelft 5E2SAN-4
, in a Nema
4 enclosure and 4
injectors, Model
# E4015-4
having Nema 4
enclosures.
The Model # SE2SAM progranmer is to be field wired to the injectorsand
supplied from a 120/60 power source. When power is applied to the programer, the injectors will be signaled per the selected Qperating logic as defined in Print
ft 791245A
.
Each Model # E4015-4
injector consists of a solenoid controlled diaphragm
valve to operate per the above prograniier and a 2 cu. ft. code welded air rervoir.
The reservoir and valves are to be close connected shown in the typical Installation
arrangements with all fittings, pipe and interconnections supplied by the installer.
0 Further definition of injector locations, electrical connetlons and control
will be provided on intent to purchase or placement of order.
RiReconmended injector locations and electrical connections are per Print
# 5K 209228
Total Net $1625.00
DELIVERY TERMS
FOB
Stock Net 30 Oays
Lakewood, FLJ.
Your favorable consideration will be much appreciated.
This Quotation to remain firm for
days By
GUARANTEE: Michael M. Mokris
The Pulsonit bin activator system must perform to your complete satisfaction onE may be returned for full credit.
811002
LEHMAN 01916
ID 6 SEC
Ii
'U
PULSES
12 SEC.
PER
0 r'U.
INTERVAL
ST A AT MODE INTERVAL
A TIME ADJUST
'ULSONICS
- ATIME
ADJUST
- - - - - -MODEL 5E2SAM PROCAAMMCB
- LI -
L2 .L P4JECTOIS
B I IMTERVAI.
IuaaoRsA OVERRIDE -
START
MODE
090 Sec.
AA II
120160.
----FIELD WIRE BY INSTALLER
() A INJECTORS (O MAX) () B INJECTORS (O MAX)
1
nil-I
OPERATING LOGIC:
UPON APPLICATION OF POWER, THE A ANO B INJECTORS ARE SEUUEN TIALLY TIJRNEO ON AND OFF FOR A NUMBER OF CYCLES OETERMINEO BY THE SETTING OF THE PULSES PER INTERVAL SELECTOR SWITCH (O9 PULSES). THE ON TIMES OF THE INJECTORS ARE AOJUSTABLE.
ALSO, UPON APPLICATION OF POWER, A TIME INTERVAL IS INITIATEOP AFTER WHICH THE INJECTORS ARE AGAIN SEQUENTIALLY CYDEO. THE TIME INTERVAL IS ADJUSTABLE BY THE INTERVAL TIME THUMBWHEEL SWITCHES (O99.9 MIN.). THE TIME INTERVAL IS REINITIATED AT THE ENO OF THE LOAO CYCLE.
UPON APPLICATION OF POWER, THE AOJUSTABLE START MOE FROM 090 SECONOS REPEATS THE SELECTED PROGRAM OF PULSES AT A 6 OR 12 SECOND INTERVAL. WITH THE DIP SWITCH IN THE 6 SECOND POSITION, THE SELECTEO PROGRAM WILL OCCUR AT POWER UP, AT 3
SECONOS AFTER POWER UP, ANO AT 6 SECONO INTERVALS
THEREAFTER FOR THE DURATION OF SELECTED START TIME. WITH THE DIP SWITCH IN THE 12 SECOND POSITION, THE SELECTEO PROGRAM WILL OCCUR AT POWER UP, AT 6 SECONDS AFTER POWER UP, AND AT 12 SECOND INTERVALS THEREAFTER FOR THE OURATION OF SELECTEO START TIME. AFTER COMPLETION OF THE SELECTEO START TiME, THE PROGRAMMER WILL CYCLE AT AN INTERVAL OETERMINED BY THE INTERVAL SELECTOR SWITCHES.
TERMINALS FOR INTERVAL OVERAIOE SWITCHES ARE PROVIDEO TO INITIATE INJECTOR CYCLES ANYTIME DURING THE TIME INTERVAL WITHOUT RESETTING THE TIME INTERVAL.
WITH THE INTERVAL TIME SELECTOR SWITCHES SET TO 000, THE LOADS ARE ACI1VATED UPON APPLICATION OF POWER, AFTER WHICH THE LOAOS ARE INOPERATIVE, EVEN WITH THE INTERVAL OVERRIOE SWITCH UNTIL A FINITE TIME IS SELECTEO BY THE INTERVAL TIME
SWITCHES.
MODEL 5E2SAM
PROGRAMMER
PHYSICAL LAYOUT OPERATING LOGIC
PULSOMOS
CORPORATION
999 AIrport Road, Lakewood, New.JorseyO8101
DATE 9121181
DRAWING
791 245A
PULSONYCS
CORPORATION
QUOTATION
LAKEW000, NEW.JERSEVO87O1 201-367-0800
For: Cyprus Industrial Minerals Company 661 Metuchen Road
Our Quotation No P820907 Date September 22, 1982
So. Platnfield, N.J. 07080
Atntion Mr. Keith S. Lehman
(201) 754-4880
c/c Mr. Eric A. Persson
ReferenceS Crude Mill Sunnly
In accordance with the reference shown, we are pleased to quote as follows:
Pulsonic Bin Activator System to initiate and maintain free flow of mixed talc
from the sthrage silo hopper
. The system will include 1
prograrimer,
Model# 5EZSAM-12
, in a Nema 12 enclosure and
4
injectors, Model
# E4015-4
having Nenia
4
enclosures.
The Model # 5E2SAM progrannier is to be field wired to the injectors and
supplied from a 120/60 power source. When power is applied to the programmer, the
injectors will be signaled per the selected operating logic as defined in Print
# 791245A
Each Model # E4015-4 injector consists of a solenoid controlled diaphragm
valve to operate per the above prograniBer and a 2 cu. ft. code welded air reservoir.
The reservoir and valves are to be close connected shown in the typical installation
arrangements with all fittings, pipe and interconnections supplied by the installer. 0 Further definition of injector locations, electrical connections and control
will be provided on intent to purchase or placement of order. XRecomended injector locations and electrical connections are per Print
4 SK 20922C
Total Net $1625.00
DELIVERY TERMS
roe
Stock Net 30 Days
Lakewood, N.J.
Your favorable consideration will be much appreciated.
GUARANTEE: Michael N. Mokris
The Pulsonic bin activator system must perform to your complete sails faction or it maybe returned for full credit.
811002
LEHMAN 01918
PULSONICS CORPORATION
tERMS AND CONDITIONS or SALE
GENERAL CONDITIONS Prices are subject to change without notice, and are subject to correction of errors. All orders are subject to acceptance on receipt at Pulsonics Corporation. Invoicing will be at prices in effect at time of shipment. Quotations are void unless accepted within this ty (30) days from date quoted.
TAXES
Prices do not include any federal, state, or municipal sales, excise or other taxes which the Company may be required by law to collect. Such taxes will be billed In addition to the prices listed. PACKAGING AND MARKING Unless otherwise stated on quotation, will be in accordance with our standard practices. CANCELLATION All orders become firm commitments upon their acceptance. Thereafter they may not be cancelled or changed without Pulsonic's permisson.
CLAIMS
No claim for shortages or error in shipment will be allowed unless reported in writing to the factory within ten (10) days from receipt of maierial. Title to merchandise passes to purchaser when goods are delivered to a carrier. Purchaser must file all claims for damage in transit with the carrier.
CONFLICT WITH PULSONIC CONTROLS TERMS AND CONDITIONS
Purchase order, containing language which modifies, adds to, is repugnant to or is inconsiStent with Puleonic's terms and conditions of sales as contained herein are accepted by Pulsonic only on the express condition that any such language in customer's purchase order shall be inoperative, and that the liabilities of Pulsonics shall be determined.
solely by Pulsonic's own terma and conditions of sale. RETURNS
New and unused material returned for credit will 1101 be accepted unless written permission has been given by the factory Only material of curren' design in active demand will be considered for teturn. Credit, if any, for such material is subject to a restocking charge based on date of manufacture. GUARANTEE All Pulaonic products are guaranteed againat defective material or workmanship for a period of one year. Defective products or parts thereof returned to the factory with transportation charges prepaid and found by factory inspection to be defective, and not inoperative because of damage or abuse, will be replaced or repaired free of charge- The Company assumes no liability for consequential damages of aw kind, including incidental labor or other costs The guarantee is expressly in lieu of oiher warranties, obligations, or liabilities, expressed or implied, by the Company or its representatives Alt statutory or implied warranties, other than title. are hereby expresly negated and excluded. Puleonic products restricted or plugged by dirt or other foreign material from the system on which installed will not be considered as defective. Pulsonic products returned under the terms of this guarantee must be properly tagged
indicating the reason for the return. The word "defective" alone will not justify free repair or replacement. Products or parts thereof replaced or repaired under the conditions of this guarantee will be returned Uansportation charges prepaid within the United States by best and inosi economical means.
LEHMAN 01919
PULSONCS
CORPORATION
999 AIrport Road
eteehle1w"ore/4t-cNewtersey 08701
Phone (201)26Oa
OCT l4Rec'd
@E 6ID1T1TLk\ft
DAOlEctober 12, 1982
JOB NO
ATT1TION
Mr. Keith B. Lehman
ulsonic Quotation #'s P820906 & P820907
TO; Cyorus_Industrial Minerals Company
651 Metuchen Road
So. Plainfipid. N.J. 07080
GENTLEMEN:
/
WE ARE SENDING YOU 1i Orawings 1 Copyof letter
iX Attached C U,tderseparatecovetvia
Prints C Change order
0 Plans
Ci Samples
_QIlOtfttions
the following items: 0 SpecificatIons
COPiES
1 1 1 1 1 1 1 1 1 1 1 1
DATE
91 22/82
9/22/82 9/22/82 9/22/82 3/81 9/22/82
9/22/82 3/81 9/21/81
1/8/80
HO.
Letter
5K20922D P820906
SK209228 791237A-22B P820907
SK20922C
79 2 7 -22C
A
Rfl-17
101A
oEscrnpTloN
Letter dated September 22, 1982 from Michael M. Mokris Vertical Mill Suqqested Electflcal Schematic
Quotation Ref: Vertical Mill Products Vertical Mill Products Hopper Initial Settings Drawing - Vertical Mill Quotation Ref: Crude Mill Supply
Crude Mill Supply Initial Settinas Drawing - Crude Mill SuPPlY Qperatinq Loqic Sheet Model 5E2SAM Programer
Typical Installation Drawing Rev.1 Injector 4015-4. 7&9 Partial list of Ciistnniprc
Pul sonic Brochure
THESE ARE TRANSMITTED as checked below:
o Forapproval
Asrequested by Mr. Eric Persson - APM Technology
O For your use
C For review and comineni
C
o FOR BIDS DUE
19
REMARKS Mr. Persson had mentioned in_
- -liii- Cii -
- _hat you had
not yet received the oriqinals of all of the above listed documents.whereas he
had already received his photocopies. Possibility that they were lost in mail
so am forwardinq these copies.
COPY TO
SIGNED Pat pizzolorusso
810512
LEHMAN 01920
QUOTATION SHEET
Customer c v p R ci
Part No. Sit aoqaz q
.
Part Name VEe ri C44 4c//I ,Pi, uc.tr NOPPFA
Quantity
DESCRIPTION
--r H 4 L
iF hr
L
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OPERATION NO.
SHEET
OF
SHOP ORDER
BY
DATE Sipt 22., fT-ft...
-L
/
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:ar.ri;f;l;aia''iunukeruae keiufln
jI
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I
FORM 810522
PULSONICS CORPORATION
0I
-
SPoriNo.
oa
A iN SHEET
.
SHEET SHOPORDER
OF
Part Nan. Quantity
-.
DATE Set 27. IVtL.
DESCRIPTION
:. ...:UUUuumRuNus.
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RUURN U uRuUuUuUUuu- nVAURRNU UI P
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:::::!!!!::!aUUU:flN:rnrtnunuuuUUNRUUUUU UURNURNUUU U
RNNURRNUN
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C PORN ui22
PULSONICS CORPORATION
QUOTATION SHEET
Customer C YR RU S
Part No. S/C j
Part Name VEgnc. Pill SVtr&CSTSjQ flEC JC#Eh4tt
Quantity
DESCRIPTION
ERATIONNO.
SHEET
OF
SHOP ORDER
BY DATE
14 1
ii. 4- I
ft 1.
I
I-. --------
-______
4
(1
k
-
I
Flu/co
I
-.-.,
-L
A1
0 0 -------------------
t
.
IF
rt' N%fICOJ4 1 &,o4.__
4- c4krks$_i_o&eJter s,J
-.
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40
_____
4'7"- Is 5U.flJ$
tidilY t.7I ,_,ia
FORM 810522
I..
PULSONICS CORPORATION
'C 9
LEHMAN 01924
i/i
I
/ 04
I
*
43. 4l 7VII7OQGH a'" /AJSfffl ?4O ,4LL 4'PE a v
TYPICAL INSTALLATION LAYOUT
FOR INJECTOR MODEL E40154 NEMA 4 (FOR NEMA 7-9 SEE DETAIL A) j!MPO!flTANT: PRiOR TO INSTALLATION REVIEW iNSTRUCTIONS & CAUTION NOTES
S
7
/-'4
/
CAUTtON The Pulsoric System injects niuICipIetnsi&ntneou blasts dlreccly Into Ihe hopper or vssoI a the preSurA supplied to hfi Injeo. or its roqoenoy at by the proQramBr asatino reaction orcesofImpac nd vibracica, lh evessebr hopper must besulficinni 1' Co traded o concain these forceswlthoot damaQe.
Poiltion valve 50115 voflicaII abovo ho corineolon Into ha bin
'. 2. s4ure tank posiliyeiy to prcvnt any movement of assembly because wIIh each energy release, hue is a reaclon lorce.
3. Conect valve Inset to tank with closan pp!n to luby ronIraTn valve. 4. c4nect vave outlet with pipe ot minimum length br rosrained encry nb the bin wa ac designated locaIor. Secure piping to contain
ergy release win' no rnovernen I 10 pravent damage.
s. Thisupply line Is to havea manua shutcCl vatveand reguatoradjusabIe 10110 PSI. A tiltn regulacor is reccmmoed to prevenc oreign objects f,ani ontoring the vatve mochanisni or tbopper.
6. A rianuai drain valve shoutd be nstaued at the lowest lank conneccion or periodic draininu of condensace.
7. Pro ervntlng of the air directed into t hopper Or vossol Is nocossary.
8. Al ,ecIianicaI conlrnclions are to be per cood mechanical praclice In cornp!ianco with all appflcable codes.
89 /AISMLLEa
HWDEN T.
,
DETAIL A
-iii
F
'a' SSi. -
fr tIi
"[4-
rLo/A,wozss
POMC$
CORPORATION
r 999 AIRPORT ROAD, LAKEWOOD, N.J. 08701 PHONE: (201) 367-0800
ni
ASSEMBLY END VIEW WITH VALVE POSITION VERTICAL
i
TI ILE PULSONIC VIL
791 227A "}
DATE
DRAWING NUMBER
1
z0
-A
t()0
cn
'Is
S
4 9' TUQOL/QY S/Al wsQr
A4'O ALL. p/rE by /.usTALiEq
TV ICAL INSTALLATION LAYOUT
FOR INJE1TOR MODEL E4015-4 NEMA 4 (FOR NEMA 7-9 SEE DETAIL A) IMPORTANT: IA/OR TO INSTALLATION REVIEW INSTRUCTIONS & CAUTION NOTES
CAUTION rue Puboo System injects multiple In,1ananeous blasts direcOy into the hopper or ienei at the prossuro supoRed to ihe inec tor at a regi ency set by the programmer creafing reaction fotcesot Impact and vlbratloil. thevessel ci hopper riltisi be sufliclent. ly canetruc ito conttln these fcrc without damage.
PosItion valve 50 1 6 verliiIy above the connection into the bin.
Stcure ank posit ly 1 pr.vsnt any movoment of accombly bocauao with ch onDroy roIae tIier isa rnactlon lorce.
Connect vain Inlet C tank with cloae nipple to tuity restrain valve.
CmMc valve out!e wIIh pip ol mtnimum lengih or restrained entry Into ho bin wail at cosnatod locailon. Sacuro piping to contaIn energy re se wifli no movemont to prevent damage.
The supp'y iFna is to have a manual ehutoll vaivo ond rouIntcradjustobte to 110 PSI. A lIne, ,eguiitor It recommended Ic prevent foreIgn objects Ir anIrnln the vstve mechanism or hoer.
A manuDi drain vah should be installed at trio lowest tank connection br porIoic draining 01 condensate.
Proper venting oft air directod into the hopper or vcs3ei is necessary.
All mechanlcai con eclions are to be pr good mchanicaI practice in cnmplian will, all applicable Codes.
ft
'f n),o,ozs /5T4 LEO
bA
28
2
3.
PULSONKS
CORPORATION
999 AIRPORT ROAD, LAKEWOOD N.J. 08701 PHONE: (201) 367-0800
-93
ASSEMBLY SIDE PROJECTION WITH VALVE POSITION VERTICAL
TITLE PULSONIC TIL
770901ADATE
4115/78
DRAWING NUMBER
REV.
D
CORPORATI ON
999 AIRPORT ROAD LAKEW000, NEW JERSEY 0B701
201 -367O8OO
PARTIAL CUSTOMER LIST
Air Correction Div., (UOP Inc.) Allied Chemica' Corporation Aluminum Co. of Canada Ltd. Andco Power Industry Products Inc. AnheuserBusch Inc. Armstrong World Industries Inc. Asbury Graphite Mills Inc.
Bahn son Co. Bally Block Co.
Canadian Miliwork Inc. Chicago Conveyor Corp. Chicopee Research Div. Ciba-Geigy Corp. Conwed Corp. C.P. Inc. D.C.E yokes Inc. Discwasher Inc. Dixie Manufacturing Co. Inc. Dow Chemical Co. Dresser Industries/Lodge-Cottrelt El. DuPont de Nemours & Co. Inc. Dustell Ltd. Exxon Chemical Co. Flo Trend Systems Inc. Ford Motor Co. Foremost Machine Builders Inc. General Electric Co. W.R. Grace & Co. Griffin Environmental Co. Inc. Inland Steel Co. Interrad Corp./General Motors Corp. Lamson Corp. Lever Brothers Co.
Lyndal Chemical Co.
Manchaug Corp.
Merck & Co. Mikropul Corp. Mobile Chemical Co. Monsanto Co. Morrison Inc. Occidental Chemical Co. Owens-Illinois Inc. Pacific Smelting Co. Pennsylvania Power Co. Pullman-Kellogg Research Cottrell Inc. SASIB Corp. of America Saytech Inc. Semco Inc. Shamrock Chemicals Corp. Shell Chemical Co. Sonic Corp./NPC Inc. Southeastern Minerals Inc. Southern Materials Co. Inc. A.E. Staley Manufacturing Co. Stauffer Chemical Co. Steel Heddle Manufacturing Co. Superior Steel Fabricators Inc. Tenneco Inc. Tennessee River Pulp & Paper Co.
Tonk Products U.S. Gypsum Co. U.S. Steel Corp. Vertac Inc. Wedco Inc. Westinghouse Electric Corp. Wheelabrator-Frye Inc. Winders & Geist Inc.
80-17
LEHMAN 01927
Scot' 1664 "Post-Il' Routing-Request Pad
Pjft ROUTING - REQUEST
LU READ
To
LI HANDLE
LI APPROVE
and
FORWARD
,cj-gS oc,S7c
RETURN
S KEEP OR DISCARD S REVIEW WITH ME
.4/IP4./C
-.-Dale
,c'o,c
LEHMAN 01928
A TYPICAL EXAMPLE
of fl1N-FLO
egeecq
Tie
I(nf!. *,..c.,e.h.fl.us A
ee,eIet"Pafly t(e..,!pI.:, ep.etc,h.I in-Fl. uns ti i.
Ful e,.Hu,.n cc tI,nci
e,flI'',,lIO.w Fr.m C Iefle'y .1 20 c12c I my,, Feyd
c.ne.yIs. (he ti ;uptiv I. ho
I,,iI. unhl ctrl,& S .uI.-
maccc. Ply by sa le'teS vale cu
cccuI,dbv 3i,,Dicoi., lo,eI
:-r r
H-.,
c-fl
kit
BtN-FLO AERATOR
Replaces mechanical vibrators.
Replaces ma with bammen or rods.
Replaces high pressure air systems.
V t fl Ill Cliii'
fl.aOI I.
NVOIHIW 'SI iIOfl3tl
so2t x.I o J aosv)ua-NISIHL
/ .jvsp so;
flPbt iOI SI%0PI?59 '1$.s !fl JOOid
-noo1dJu aD E!'' 1'fl!1 03 flMS 0fl!W OAfl!nIO
ins oflVjtVAV 015 ajopom 2O PP xufl 'rip'
iowfl-qfl ..v inw pavpnfl. Gcfl t ;,d wqogc o m; ;q2e u 2uiSasx .eyaitm no
'i-'q SqJ,;j,cnnJont poen qayts pouodo m$'zqdsp v3o 14579
-uo 015!aosuw pq 5upuoq .usa Jo spaipunq Aq OQfl u B! iOOOO1U IGr IOT.W
/'os NOi v3ia-Nlu JKIL
o pnpoid a
SQL VUIW O7INIS
1L-
LEHMAN Dl 929
ml lAYOUTS shOwn below are typical or
mpearntinyeinnst taiillatpiorne.p.aOreudr .elnogmb,asekremogthdeor-
recomu,a,dstjons and layouts for your particular problem.
Joet submit dimessioqal sketches or drawing, of your bina and Mate the type of material being bandied. Ma number of bins em involved, a brief diption of the operating charactetlstla of your system will ho helpful.
SIN-PLO AEIATOIS ARE EASY TO INSTALL
A Bin-Plo Aerator layout can be designed for any of the many variations in bin airs and deign by adhering to a few simple tales:
I. Bin-Plo 'tails should be placed irs run (as Blosberad below)
at point. or neuricced flow. 'The number or cults required
deperda upon the sning of the unit, and the sirs and dessan
ofthabln.
-
a BInJlo units should be placed 12' to 15' on centers, with
the flit unit in neh row pieced Ia near to the edge of flu.
outlet as possible.
a The numt or ro,,. or llin.Flo unit, to be
depends
upon the cabin 0r the material and the opersting objective.
If the mat.rtslahowo uauaoal resistance to flow. or If it Is Inopor-
taut to empty the Na as coraplacaly as possible nthae thin to
proridr.Meady fioti more roesaofsio.fluuoit.wlIl be requbed.
S
Sins whit Comical lottens
One row of BIN-PLO erotor units Ia ostally ,0slertt to promote flow or mduintaiiott'nemsritasyiftrbooeeodrprbooar'dr.dBoeIdrNtlho-Ficsalfttylepdeaa.etrAtaIdtroe-r quarter points of th, hopper bottom, if the materi'l ethibia very poor flow chersctenatira. rosa it more 000lplele emptying of the bIn to doelred-
To proesrit cloWns of osateriel I,, the diacharga pipe or that., One row of BIN-FLO Seoitor unit. should be provided op she underside or the slope
so shown shove.
Figure 2
list, with PyrssSdol lsno,os.
Ooe row of BIN-Fin aerstor uolts
should be canted up sach of tIra rour
valleys or ma hits bottom. Norosslly no
a bin of thin type, it Ia ratewsry to
ospaenrattee
uonnlyit.oneatroowneof
the BIN-PLO tin,,, while
.mptl,ingthebio. Bovever.itisswsauy
desirable ta Install the additional rows
or BIN-FtC unit, to provide more
odoipleta emptying or tI's bin ,nd to
athisa tho hill entIcIng capacity of
cbs bin.
Figure 3
SIns or Silos wilt. Flat lottoms One row of BIN-PLO aerator unit. placed on oh. fist bottom of tibia or sIte I, usually sutlulent to gramote
tow or materIal morn s bIts or this Lyre. Additional roes of BIN-PLO serator units placed at the quarter points of the det bottom sill ressaltin more cern plete emptying or the loin and Incresood effective storage cacotity.
Medal 'W"er g0d.i '0" BiN-PLO jolt. suitable for thsee eppilatiene.
AIR UUIPPLY DATA
Air Pressure and Consumption
mo nature and flow tharectalatioc of snatarlal will determine the inquired amount or air pressure. The recommended prure is I to 5 psi. The moot efficient pressure can b. determined by oaaldorg a small cast installation end oboerving tIe. rosolta under various air poeseure..
BIn-Plo Aerators regIliro boost to7 CPu, of sir at the sbovo recommended prures.
Air Supply
Air for the Bin-Plo system can be frrniahed by sey otis of several methods.
Existing coniprad air supply may be used with a p.ms reducing regulator of adequate capacity for the number of Bin-Plo units to ha suppfiesl. For small test installations, a baud ojated needle vslve and prveauov gaugt tony be eraployod.
Low pewsune blowers of the Pgooth-Connarevtuc type are a satisfactory wood nomlcel insane of
supplying air for the Bin-Plo system. Thee.
rotary, posilive diatolateenont blowers are avallabla in a ournber or sizer and poumsor, range..
We will gladly recommend blowers suitable for your Bin-Plo system,
Air Supply Piping
The sir supply pipes running to manifold.. and the manifolds supplying oath row of Bin-Plo unite should be large onoogla to supply tha required voluose of sir st the required pressure. tisaderstsed
piping nusult. is ava powv drop. end Jo-
sufficient volume of aIr, The supply tine, between the muir. of air and the manifolds should be increased above the manifold sire as tIre length of the fun hicresees. This I, ncemesiy to avoid exareesive pnure drop
Barb indIvidual Installation meet, of cosine, tales Into aceount the number of units in the system, the lantth of mm from the must. of air supply, and the number of elbows, tees, and other fitting,. As a general guide, the minimum plpe sues erhiclo should be seed far the manifold, supplying Bin-Flu units is ' furl to 4 Bin-Plo units, 3f for S to 10, and I' for It to 10,
Our engineeotig department will be glad to check your proposed piping layout. slat make
reuomnoaendatione.
BIN.FLO AERATOR
Kssps atil Meeeeisju Flowheg
4
Ru i.*voun ann below are typteal of tafly bstallatlons. Otw eipneamg' Spartnwnt I. pa'epsred to make otbe
recommendations and layouts tryout particular wobMni.
.kmt submit dnnwiIonal sketthas or drawings of your bins and stat. the type of mataisi hsin handled. If a numba of bins are involved, a W description of the operating cbaractaistics of your system will be helpful.
SIN-PLO AIRATORS ARt IA5Y TO INSTALL
A Bin-FM As'ator layout can be designed for any of the
many variations in bin Se - dSga by adhetg to a
t Ehi-Flounit. .boold be placed 12' to 15' en centers, with the first unit in each row placid as 2ar to the adg, of the outlet as poidbie.
a. The numbr ofrowe of Bin-Plo unit, to be used depend.
1.Bin-Flo units should be placed in rows (a. iflustxAt.d bow.)
at pb of nslcted flow. Tbeunbsr of pal]. mquir$
- 'dsp ttpon
dhg of the unjis and the S. and design
oftisbin.
upon the nature of the sateslal and the upeeatln objeflive.
lithe zoatod akcwtunustaatncjtoflawar$f it 1simpsr
tant to empty the It as eomplatdy as poSbls mthes thin to jwovMe.pt.ady flow, e zows of Bin-Plo unite will be required.
Figuiw I
PVgw'r2
Figwr 3
nwfthCa&aLIaflcs
One row of BIN-lW irator unit. is .uffiSswt to lwonaote tow of
tdaitteiarlsaiifirnonmcbiuBsINof-tPhAisLty) pner.a#t44r-
units may be cov4ded lasted at the uarte points of the hopper botto*,
low.the material s&ita.'vwy
Sins with PyrIdaI Sononn
One row of BIN-FJ.O aerator unite should be csniedup each of the ibw valleys of the bin bottom. Normally on a bin of this type, It Is necessary to operate only oe rOw of the B1W4?LO. aerator units at size time, while em$yiigthqbL However it is tally desflb!a to install the adctionaI rows of BIN-FLU Unit. to piovidI more completa apttlng of the bin and to jitihlee the full working capacity of
Sins r Silos wilts not Sttnn
One row of BJN-PLO aeratOr units
/ spilloaeceidsounstzhealfEia sbouUuosnrLt tofp1nIAn$otoer
fMlodwitolof innt4er.iMofha'BmINa -bPinLoOf tbia In..
units pIsad at the q4aarte
tphiesfltaeYet rnawtEulxsewalatlnn$relcom.
efecbv.
Modal' unite
'4Srnltothdiplp'WacBaitlIiWLO
above.
LEHMAN 01931
mw.NG
::.Liw air restores fliw
tcbaruC44iIstLCs/io bulk materials.a
FIN WAIl
AIR BAFFI.E
LOCK NW
/ 'i HOLE IN WAIl. Of UN OR FOR TOM II GlUT
NC N (10001110 AIR DIFFUSER AI3RII. (DII (Ni -DR FIBERCLAS
AIR PR(SS'JIR aU/I.IZINC. CHAMBER
/
CADMIUM PLATED STEEL OR SaIL -5- 511(1 1 )t
OAL'ANIZED STEEL MESH FRAMF -v >pi All
r r4D Ff10 1)11 USER FA8RI(
A simple, low-cost device to provide uniform and continuous flow of dry, finely ground materials from bins, hoppers and chutes
HOW IT WORKS AND WHAT IT DOES
ilie Ijii-lio .kRr;Icor riMLurits lii ally dry. pulverized IllIItA!riIIl ItS iirigwal c:IlliIRII En fliw n:adiiy from hitis
or Lii rciugli (lbuIAt4 Ibis flow ch,or:uterIst ii: exists when air IS jirtIscIll. iii
tile iiaf_vri:ii. flit- tfII?r Period of storage the air
(SCiIJX(S, flhllIwli L I It- IT1;lt,I al is flow.
k .iiicl Jireve Itilig
The Bin- III ,WI itor ri,Iai:i- ii air so thi tIe
InaIARriai ig;tii'
fre.,h
is doin- I ii )iwtlIIg iii ;ititoii -:ttieahiv COIl LI (ri culionie of air IT I ;ircsitc itILO ti -e material Liii. Ugh II Iboil-eloggilIg E lair dilFIiMr I Iper tti.iIi a ii hO I
liii tten t or ioiit 1 UI IUS 114 ni I I IC C- 'iii rolleil ilettIlUl Ill.
or atitomatic Ii . TI reijtiiri- I -
Bin-Flo Aerators can be used on such matedals as -
.jIsIIFII SOILl A-ui lame Flour Bran * Portland (:enieoit PtI.tIInItt. ....ini a;teii (ilue
Sawi lust Carbon Black (lieniieals Barytes Iron Ore Feed ':renl I )iatoma
Earth
Fufler's Earth Pigments Soap Powdr Delergents Fly Ash Plastic Moulding Compound
LEHMAN 01932
ti'1 \L
eve'5
\\
BINDICATOR
0utS' de
Level Control Company And That's All
Bindicator first designed electramechanicai level controls hack in I 936. Throtigh the ye.irs we btcanie well known, the leader. But for the los there is a new challenge. Develop products to meet new materials and handling requirements. We are meeting these neeth nid now lijyc the most complete, accurate and dependable line of level controls available . and are matching ii with constantly growing engineering and field sales stdIfS.
1her are now 10)6 standard Bindicator level controls to solve every conceivable maLerials handling probem. And yours is probably among them.
B9INDICATOk13 IIc i I itiriri. 1 l fl7 27U1
B{X1
1802 South Bay Street Eustis, Florida 32726
(904) 357-5100
LEHMAN 01933
'S
systcmatr Tilt $AL8 DIVISlOId Oc IlOwlilAt SISTIMATICS CQa
Professional Sales Representation Instruments Systems & Controls
ANNOUNCING
DISTRIBUTORS FOR
BINDJCATOR
LEVEL CONTROLS
You should have been notified by BLNDICATOR or one of our own Sales People that SYSTEMATX is now The Stocking
Distributor for Bindicator Products in Florida, Georgia, and
Alabama. Please note in your Vendor Records our Office closest to
you as your Bindicator ordering point. Should you have Stock Room or Engineering Groups who night order Bindicator Products please notify them of this change also.
Bindicator has modified their marketing from Factory Direct Sales to Local DistributorslRepresentatives. As your authorized Distributors SYSTEMATX can provide Faster Delivery from stock, reduced transportation charges, and qualified technical assistance in your area.
Please direct ALL Orders to SYST!MATX at one of our Offices listed below. We will do our best to work with you on ALL Bindicator Product Applications.
1802 S. Say St. Eusfis Plo. 32726
904/ 357.5100
3537 AtwiIIh.r Dr. Birmingham, Al, 35226
205/ 979-2070
$07 VaIenti Court Riverdale, Go. 30274
404/ 471-3718
LEHMAN 01934
BNDGOR
A t EVEL CONTROL COMPANY
.
mis DOVE ST..PORT HURON MICKIGAN 4$CGO TELEPHONE (3*3)987-2700
QkIIO
GASCET
WAsHERs
tOCKNUT
TANK NIPPtE
MODE..
'I. N.P.T. x 2" tG. MODEt Lt N.P.T. x 2" tG.
AERATOR MODEt
3%' x 7%"
MODEt
6" x 12"
OUNTING sURFACE WITH DPIttED HOtE
MOIL "U' VS?ALLMN
Drill 7/16" hole through bin wall or mounting surface at the centerof each BIN-FLO aerator location. Insert tank nipple (short tapered thread end) in the aerator unit and place unit inside the bin, insertin8 the tank nipple thwugh the drilled hole in the bin wall.
Place gasket on the nipple next to outside of bin wall together with sufficient spaecr washers and lock securely in place with locknut.
Install piping to BIN-FLO aerators and complete connection to the air supply.
MOIL "Li" fl'1STMLMCU Drill 9/16" hole through binwafl at the center of each
BJN-FLO aerator location and proceed as above.
i2 SQW'LY POk
Piping of adequate size to carry the required volume of low prcssure air must be provided to assure reliable operation of the BIN-PLO aerators. As a gcncral guide the following minimum pipe sizes should be used for thc manifolds to which the aerators
arc attached. In all casec the nurnbcr of pipe fitting should be hold to a minimum.
MODEL "L"
MODEL "LL"
Pipe Size
"
1" 1%"
Number of
BINFLO Aerators
1-5
6-9
10-12
Pipe Size
1"
1W' 1"
Number of BIN4LO Aerators
1-5
6-8
9-11
AO QJ'LY
The best and usually the most economical air supply is from a positive displaccment low presRure blower.
For test applications or applications involving less than 30 CFM, compressors may bc used in conjunction with a pressure
OTMV flcfl V
WALLlEt 3OP
reducing regulator and filter or moisture trap on the low pressure side.
The following table shows the volume of air one BIN-FLO aerator (uncovered) wit I use at various operating prtssures. Cheek the pressure near the most distant BJN-PLO aerator with the bin empty.
Air
Pressure
P.5.1.
Air Consumption Per BIN-FLO Aerator In Cubic Feet Per Minute
MODEL "1"
MODEL "IL"
44 2.7
6.0
I 4.2
7.5
1 5.0 2 5.7
9.1
10.4
2 6.1
*3 6.5
11.7 1 2.7
3 6.9
4 7.1
4 7.4 5 7.6
13.8 14.7 15.6 16.4
s PS.J. is recommended and used on most applications.
9 RA? IOTTOM SOL
lN-FtO coratvri epaced es r09u1,od
ZIN.FtO cola On spaced as n.qvinod
oqoPio IHl&fokl CU olso BERWIND CORPORATION C PROCESS EOIJIPMENT GROUP
LEHMAN 01935
MOW MANY PI LQOW?
To dctcrrninc thc number of BIN-FLO acrator required for cach rw:
Mrasurc thu length of thc sloping sidu of thc
hopper on which thc acratorc arc to bc instailcd. Rufcr to thc tablc at rightscicct Model to bc uscd (Modcl 'tL" Standard or "LL" Largc) and thc spacing of thc units: Rcad down the column until thc approximate length of thc s!opc is rcached: The
numbur of aerators rcguircd is shown at thc lift. Example: Thc 6' 11" slopc will require
6 Modcl "L" Aerators mountcd on 15"
ccntcrs.
NO. or
AERATORS IN ONE ROW
2 3 4 5
6
7 8 9 10
DISTANCE UTILIZED BY ONE ROW OF AERATORS
MODEL L MOUNTED ON
12" Centers 15" Centers
l'-8" l'-ll"
2'-S" 3'-8"
3'-2" 4'-S"
4'-8"
5'-8"
s'-a" 6'-ll"
6'-8"
8'-2"
7'4" 9'-S"
8'-8"
0'-8"
9'-8" ll'-ll"
MODE "LL" MOUNTED ON
20" Cnters 24" Centers
2'-8"
4'-4"
5'-O"
6'-O"
7'-O"
7'-8"
9'-O"
9'-4"
11'-O"
Tl'-o"
13'-O"
12'-8"
15-0"
14'-4"
17'-O"
l6'-O"
19-0"
Porn. plo. IF.20A
LaN -ThD
<In a conical hopper four rows of BINPLO acrators, Ioc-ntcd as shown, ape normally rcquircd. mc Model L" should be used in small concs as thc smaller aerator adapts bctter to thc curvud surface.
To prrccnt clogng of material in discharge pipc or chute install onc row of aerators on thu under sdu of thu slnpc
as shown.
PThAMM
In a pyramidal hopper four rows ni
BJN-FL&acraton rrnteFcd on the sloping sides usually assures full and urnform flow- For minimum rctcntion of
nnttrial in the ccrncn, on alterimtc
location in the vailcys is suggrstcd.
To prcvent clogging of rnatcrial in disuharge ppe or chutc install one row of BIN-FLU aerators on the under sid of
thc slope, as shown.
Location
O7D
DODD DOD DODD
DIN 19.0
atrgtor5
V-WIWM IOPc!]
CThbyissclraeywouct omnavycbyeoiu-s, cbdcilnt
bins umpticd
convuyor or
othcr means vhcrn the discharge open-
ing runs thc entirt length of thc bin, it
provides full and uniform How to thc
dischargc opcning without bridging over
thc outlet. Nurnbcr or rows of BIN-FLO
aerators ruquircd and spacing will dc-
pend upon size of bin as wclI as material
bring bandied.
CERTIFIED FOR
YOUR ORDER OUR ORDER PER MODEL CONSTRUCTION
Pilnitd U.5.A.
LEHMAN 01936
1. Interval Time
2. Pulses Per Interval 3. "A Time Adjust 4. "8" Time Adjust
PROGRMMER
0S0
3
- Increase to conserve energy -. decrease to maintain flow should
flow dlrnitiish.or stop as field conditions dictate.
- Decrease to conserve energy - Increase if flow not initiated.
- Adjust to most effective frequency and form.
t - Adjust to most effective frequency and form.
PNEUMATIC
1. Set Supply Pressure
- PSIG - Test for best effective setting from lowest to highest.
STOThe air per sequence from each injector at the above settings is
SCF (Not SCEM)
title
ttson yesrm
INITIAL SETTINGS
CORPORATION
777 Airport Road, takewood New Jersey 08701
22' 0
OflTOMER
ftTE
0R*IVWG
CyPus- CR&ot MjH JtiPL 3/81
791237A-2ZC.
(0
Ca
1
NEW #
P1010 P1479 P3010 P3479 P4040 P4079 P4040S P4079S P5E12 P5E04 P5E09 P5E07
P5E2SA}1
P3E12 P3E04 P3E09 P3E07
P3E2A}1 P4E2A}1
P4125 P4033 P4124 P4101 09909 P4132
PART NUMBER CROSS-REFERENCE LIST 9/83
OLD#
E1007-4 E1007-7&9
(New) (New)
E4015-4 E4015-7&9
(New) (New) 5E2SAM-12 5E2SAM-4 5E2SAM-9 (New) 5E25A}1 3E2A14-1-2 3E2A14-4 3E2A14-9 (New)
3E2A14 4E2AM
4125 4033 4124 4101
(New)
4132
PRE-1980
2 7 9-0 14
279-024
29-O01
NEW *
P4102 P4109 13947 P4113 P4118 P4110 P4103 P4104 P4106 P4122 01930 01852 P4115 P4123 P4116 P4126 P4128 P4130 P4117 P4127 04131 P4119
OLD #
4102 4109
(New)
4113 4118 4110 4103 4104 4106 4122
(New) (New)
4115 4123 4116 4126 4128 4130 4117 4127 4131 4119
PRE-fl80 279-002 279-009 279-013 279-020 279-010 279-003 279-004 279-006 279-025 279-017 279-018
279-019 279-021
LEHMAN 01938
PULSONIVCSTM
PRICE LIST
EFFECTIVE 9/1/83 SUPERSEDES 1/29/82
LEHMAN 01939
INJECTOR (Includes Valve & Air Reservoir)
4,V V
7Ou
7,
PROGRAMMER (with Enclosure)
(Air & Electrical Connections By Installer)
HOW TO ORDER*
Basically, each Bin Activating System will consist of a
PROGRAMMER, and one or more INJECTORS.
Order (1) PROGRAMMER for each bin(s) that will operate at the same time. (one programmer can operate up to 20 injectors).
INJECTORS - should be sized according to bin size: - for bins less than 24" in width or dia. - for bins from 2' to 6' in width or dia.
1%" for bins over 6' in width or dia. Injector quantity and location will depend upon:
BIN CONFIGURATION PRODUCT CHARACTERISTICS PLACE AND NATURE OF FLOW FAILURE (ex: Ratholingabove discharge;
or bridging over cone section; or clinging to sides-first 5 feet THEN: 1) SELECT PROGRAMMER 2) DETERMINE QUANTITY AND SIZE OF INJECTORS
*For best results consult your PULSONICS representative to determine the proper equipment for your application. He can provide you with instructions and sketches to help with installation.
LEHMAN 01940
PART NO.
P1010 P1479
P3010 P3479
P4040 P4079 P40405 P4079S
INJECTORS
APPLICATION 1/4 INJECTOR with 155 cubic inch Reservoir
Nemal Nema4,7,9 " INJECTOR with 430 cubic inch Reservoir Nemal
Nema 4, 7, 9
1W' INJECTOR with 2 cubic foot Reservoir Nema 4 Carbon Steel Reservoir Nema 7,9 Carbon Steel Reservoir Nema 4 Stainless Steel Reservoir Nema 7,9 Stainless Steel Reservoir
NET PRICE
$95.00
135.00
$195.00 225.00
$335.00 375.00 860.00 900.00
PART NO. P5E12 P5E04 P5E09 P5E07
P5E2SAM
P3E12 P3E04 P3E09 P3E07 P3E2AM
P4E2AM
PROGRAMMERS
INTERVAL LOGIC
SW PROGRAMMER
Adjustable from 0.1 minute mn. to 99.9 minute max. with adjustabte start mode
0-90 seconds.
Use where interval time must exceed 100 minutes.
NO START MODE
Ad]. from 1 minute mm. to 999 minutes
max.
ENCLOSURE
Nema 12 Nema 4 Nema 9 Nema 7
None
NET PRICE
3465.00 485.00 585.00 975.00 402.00
Nema 12 Nema 4 Nema 9 Nema 7
None
465.00 435.00 585.00 975.00 408.00
Superseded by 5E2SAM. Available for replacement only. 0.1 to 99.9 minute
NO START MODE
None
PRICES SUBJECT TO CHANCE WITHOUT NOTICE OEM PRICES AVAILABLE UPON REQUEST
$408.00
LEHMAN 01941
SPARE PARTS
PART NO.
DESCRIPTION
DIAPHRAGM VALVES
P4125 *p4Q33
.11/2" Diaphragm Valve with Solenoid 1%" Diaphragm Valve with Solenoid
P4124
114 Diaphragm Valve for Remote Solenoid
P4101
%" Diaphragm Valve for Remote Solenoid
09909
%" Diaphragm Valve for Remote Solenoid
SOLENOID VALVES
P4132
Solenoid Valve Nema 1
P4102 *p41 19
Sotenoid Valve Nerna 41119 Solenoid Valve Nema 4
RESERVOIRS
P4109
155 cu. in. Steel
13947
480cu. in. Aluminum
P4113
2cu.ftSteel
P4118
2 cu. ft. Stainless Steel
BRACKETS & FITTINGS
P4110
Bkt. Set for P4109
P4103
" Cl. Nipple
P4104 P4106 P41 22 01930 01852
1/4" St Tee
THD Adapterw/o Ring 1/8 CI. Nipple %" Tee %" CI. Nipple
*p4Q33 - Available as Replacement until Supply is Depleted - Then Use P41 25 *p41 19- Use P4102 as Direct Substitute for Replacement
EFFECTIVE 4/1/83 SUPERSEDES 1/29/82
NET PRICE
$145.00 130.00 100.00 40.00 62.00
42.00 60.00
*N/A
45.00 115.00 210.00 930.00
10.25 1.75 7.80 3.50 2.00 4.30 1.75
PART NO. P4115 P4123 14570 P4116 P4126
P41 28 P4130 P4117 P41 27 P4131
REPAIR KITS
DESCRIPTION Diaphragm Valve Kit Diaphragm Valve Kit Diaphragm Valve Kit Solenoid Valve Kit Solenoid Valve Kit Solenoid Valve Kit Solenoid Valve Kit Replacement Coil Replacement Coil Replacement Coil
USED ON P4033, P4124, P4125 P4101 09909 P4033 P4102 P41 32 P41 25 P4033, P4119 P4102, P41 32 P41 25
NET PRICE $ 35.00 10.00 18.00 15.00 12.00 15.00 16.00 15.00 21.00 11.00
PRiCES SUBJECT TO CHANGE WITHOUT NOTICE OEM PRICES AVAJLABLE UPON REQUEST
LEHMAN 01942
C ,/IC//V/Vuy 11
, C.. 04/2
R.M. WOOD COMPANY CINCINNATI TIME RECORDER DISTRIETJTORS.-aaew.,Z.
REPORT NO.
LttBRANCH
USER
'PLC ASC P51st 5*51 ASh *00 iss)
c4'd&_cZ
1&4c&,t.A.
72c (.
'2-t
C tv - St
DATE
MECH. NO.
MODEL
NEW DAtE INStALLED
REPAIR jos
TROUOLE
HOW CORNECtrO TIME ON JOS
NRA
tRAVELING tIME
MRS SIN
tOtAL tIME
MRS.
SIN.
AMOUNt
FINAL TEST
CAR FARE
R. P. FAME
& MAtERIAL
I- c7A? -o.4FURNISHED
/-ftflcef/? G&-4.i/ctL
CHECK CLASS OP SERVICE
INSt
I;ION
CUAWANYSS MSW LOUt
a: jy4/1d7;-b{74uL.c 6(-eoo4--oX- -3-fEMARKU
QUARAMYCS
SRVICZ 555*155
I I
CHARtS
_sncto..(
.j
.
1/nd
El.
RRV ICR
,SCON?R*CV
74K
tot AL
(/
/ 7;'.
a
Io
LEHMAN 01944
R.M. WOOD COMPANY CINCINNATI TIME RECORDER DISTRIBUTORS. SERVICE REPORT
REPORT NO.
BRANCH
USER c2.o-1t2L-. 7 et_c.c_ IPLCASC PNINT NANC AN A$NCSI)
ADDRESS
TROUbLE
NOW C0NRECTD TIME ON SOD
I.
130
.27:
I."
a
NO TIME
4114
STREET CAR FARE
& URNISP1ED
IAL
R. P. FARE
DATE
I MECH.NO./OAd/ MODCLJJ 7 / NEW DATE INSTALLED REPAIR .205 I
CITT - STATE .aCjC_c-vt/i. _,,;J;i 7 (J
TOTAL TIME
I.Nt.
SIN.
NOTEL.
AMOUNT
FINAL TtST
INSTALLATION I
C(MNANTU NEw tool
REMARKS:
CHECK CLASS 09 SERVICE
I I
GUARANTEE SERVICE REPAIRS
I
I
CI4ANOI
SERVICE CONTRACt
TOTAL
LEHMAN 01945
a-
REMITTANCE STUB
CINCINNATI TIME
A UNIT OF OLNERAL BIDNAL
1733 CENTRAL AVE. CINCINNATI, OHIO 45214
D.U.N.S. 4238044 TEL. IAPEA CODE 513) 2415500 TELEX 021347
INVOICE NO. 291 526
TO ASSURE PROPER
CREDIT TO YOUR
ACCOUNT, PLEASE DETACH THIS STUG
AND RETURN IT WITH YOUR CHECK.
s0
CYPRUS INOUSTRIAL
651 PIETUCHEN RD
MINERALS
SOUTH PLAINFIELO NJ
01080
T
0
L -j
RYPRUS INDUSTRIAL MINERALS
H 651 METUCHEN RO
SOUTH PLAINFIELO NJ
T
0 L PAYMENT DUE UPON RECEIPT OF INVOICL
OTOBO
PAGE.
J
TERM& NET CASH 30 DAYS
flEFEflEhCE.'flQ SLMN.;.-cus' ATEIUNCL
228337-00000 3912580-0 S
PflODLJCT
- D'S
CT-R30S00 -
CARDS TR#NSPORTAT ION
-.
..SI1IP VIA .. -
QUANTITY QIJTIJT
ORDERtO SHIPPED
UNI1 PRICE
25.0
DATE
5/25/82
.ExTErdDEO. t. 4
25.00 2.85
Mccoiib
228331-00000
3912580-00
UATEISSuED4 L:!:
5/2518 5200
4PLEASE DETACH HERE
25.00 2.85
\3
JUN
R '6
SALES TAX
1.25
TOTAL AMOUNT OWE
29_to
REMiT TO CINCiNNATI TIME RECORDER CO.
POST UFFECE BOX 98025, CHICAGO EL 60693
'2/'kcXbt. oZ9 ct4 50t
a
1.25
AWOUiUDUE4
29.10
INVOICE NO.
291526
LEHMAN 01946
Cyprus Industrial Minerals Company -a
555 South Flower Street Los Angeles. Csitornis 90071 Telerilonu (213) 4S-3100
rVendor CtUCiLflMI TIlIE I1LCOLWER Co. 11.43 CLIt2TRflI, AW.
crict,Ta!fl1 OLXO 45214
L
Purchase Order
r Ship To: Adolowlodgement Requested
CYPRUS INDUStRXAL MINERALS 651 NETUcUEN ROAl)
$0. PaXNPIELD, N. 3. 07020
L Invoice In fflpllcato To:
3AZ1E
Pete
4/27/Z2
Quantity Ordemd
IitSt WAY
Quantity Received
Ship Via DescriPtion
Date Required
Unit
PWca
Tam,.
NET 3D
Total
1,OOi
flODUeT #C3000 TThL AI1DS
14.SStt 14.55
45013
Above order hunter must appear on all papets and packages raistiva to this order.
/
Appyoved
CYPRUS
LEHMAN 01947
- a:.ti-CA C CD A DC C
QUATSE
t,nlomr IiIeCr
J lar I
tEL
S7- lid AVENUE. PATEZON. N. .5. 01S13
LEHMAN 01948
MODEL NO. SERIAL NO.
FORM S-nA
CUSTOMERNAME
DATE
ADORESS
CITY
STATE
SERV ICE CODE COMP. B ILLAO LE
HOURS lYE THS
FINISHED
TROUBLE POUND
jIPARTSSTARTEO
INCOM?.
OTY.
PARTS
PART Wa.
PRICE $
LABOR
CE CALL REPORT
TOTAL TRAVEL
HOW CORRECTED
ACTUAL
I
CE SIGNATURE
CUSTOMER SIGNATURE
TAX
TRAVEL
$
$ TOTAL
LEHMAN 01949
a - WARRANTY -
Not24?_(asThis is to certify that this Time Recorder Serial
thotoughly
inspected, tested and found to be standatd in every way.
We guarantee this Time Recordet to be (tee ftom defects in material and wotkmanship for a period of one year 1mm date of installation, provided that the Time Recotdet ot the part claimed defective is returned Prepaid to Ouz tactoy ot authotized service station.
THE CINCINNATI TIME RECORDER Co.
1733 Central venue
Cincinnad 14, Ohio
LEHMAN 01950
nato 'i 'N 'IJOIHID pDoj pooMfly 99
3111flU1
I
a
S
I
BUSINESS REPLY MAIL
FIRST CLASS PERMIT NO. 265 CINCINNATI, OHIO POSTAGE WILL BE PAID BY ADDRESSEE
C9 CINCINNATI TIME 656 Allwood Road Clifton, N. J. 07012
NO POSTAGE STAMP
NECESSARY IF MAILED IN THE
UNITED STATES
LEHMAN 01951
(11-3000
will make your time more profitable
The CTT-3000 Time Totalizer is an advanced microprocessor-based attendance recorder that automatically calculates and prints the totals of regular, overtime and premium overtime hours br upta 200 employees.
Features:
Prints IN and OUT rings witfl accumulated time Prints daily summary of attendance time Accumulates overtime and premium time Inhibits prints unless programmed or authorized Prepares card for use by preprogramming Multiple sniff capability One week, two week and semi-monthly pay penods Battery standby permits total performance during power failure Flexible grace period and pay interval selections Automatic lunch deduct and paid absence options Programmable signal control on four circuits Automatic seasonal -time changes Horizontal card insertion with automatic transport Can be linked into computer payroll packages Totally electronic, one moving part
--EX IN
OUT
TOTALS
D 42-01
01272294
1 14 16 15 D
F:
10'1>-
88..0000--
w
p
0
0726 1229
C12i?229?
O12'2299 01272299
119j4155
11164155 1145 1615
1t613425
DDR
o
D
DP
D
DR
C)
RC)
o
211341114s4S484a204162000.'.............0//2202010020050112.0550500000S4.560------.------
2 2
CINOI
II,'''' lUll
120
ii hi TUTF1LIZEIU
A UNIT OF GENERAL 6IGNAL
p S
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961.0 NWIHB1 U-
A COMPLETE LINE OF TIME EQIJJPJIENT*
with a network of more 11w,, 225 sales-
service eenlers to serve qou
*J7pp alarms
Coded and non-ded superv(sed sygesns
*1st., tUne aS
program s4qstems
Automatic control of indudriaL/iititutiona plant facilities
* Time recorders
Payroll or Attendance, Job Cost, Time Stamps
*J4ftgflgq wall clocks
*.syqnalinq dsvlcos
Bells, Horns, Buzzers, Chimes
A Cincinnati representative is as near as your phonelisted in the Yellow Pages under tm. Rewrders" and/or Parking controi Equipment"
Auto.muttr purhiaq anirol equlpizent
Ticket PrinterDispenser, Parking Gates, Control Units, Counteis, Tickets, Racks,
Curbing
Cards, Rack Ribbons, Pads, Maintenance Agreements
*j%gg collection sqstems
T I NI E
'133 CENTRAL AVE.
PUNThD IN USA
R E C 0 ft
CINCiNNATL OHIO 45214
0 ft
TtL.IAflEA CODE SI'
Form 6-109-1 4
.4 COMPLETE LINE OF TIll! EQIIIPMENT* with a network of more titan 225salesservice centers to serve qou
if/he flew
3/ I
Recorder
Fire S(IPS
Coded .ad nonoded soporvisod syslein
tire receolin
P&yrall or Affonoce, Jab Cost, Tin,, Sonno
'Mists, time eM ,Ngnm sWs
Autamatic conhrol of
indistriol/iistilutisnol
p1.1,1 foaOiO
MdSt&q xiii czechs
'SiqiteiIaq mm,
Bells Ilonm Bozztr Cb,es
A aaaiaM repintahioa is a, ar as your footlisted in tha Tallow Pips uod.r tn,, R,eodanr sod/or Put$og Contml Equipeneotr
'deft-relic flrhifl eulivi .n&mnt
Tist.O Peinto,DispenW. PirhinI Cats,, Coohol Unit,.
Cou,to Idift Raak
'S.nici-sippiin
Ci, R.ck Pdbhon.. Pids. Wolnh.naa, Agr.un.e,ts
'Deli wikctMs spines
TIME RECORDIR..
r..0 p.050.1
1iV. I. 9?EF U
0
TtME
R
E_C.;O
ROE
4
N.
CO.-
?Vh Accept o&4?
PERFORMS 3 OPERA TIONS*
and it's
PULLV AUTOMATIC
H
for Regular and Irregular
ATTENDANCE
The Model 3000. with its Exclusive UP-THE-CARD spac leg (24.30 cr34 spaces) registers IN and OUT for weekly. two-weekly, and semi-monthly payroll periods. Registration available on Standard card width include typewheel combinations of Day or Date, I-tours and Minutes with or without Tardy Symbol. (Opfonal Year
and/or Month typewheel or Month only with or
withouf Tardy Symbol).
th
UP-THE-CARD CONSECUTIVE SPACING
ATTENDANCE
Ideal for institutions, restaurants. laundries, dry cloenine estabilaisruenta, small Industrial plant.. etc., whare the number or regular employees is limited or where staggered or overlapping work schedules ala lnvolved
Direct subtraction of elapsed time (0-23) for Faster auditina can be accomplished more easily with UP-THE-CARD consacoutire spacing. This advanced feature asurea a perfect registration sequenced by the dipped portion of the card that osnnotoverprinl.
5AUnIBLE SIGNAL CONTROL MINUTE- TO -MINUTE PROGRAM CONTROL
New Mylar Program Tape assures precise minute-to-minute control of work schedules. With an optional bell ringer attaciaiient. the Cincinnati Clipper will soun& "start. 'stop' aitnal. "warning' or 'rest break signal. etc. Programs Carl easily be changed, corrected or canoelied, thue providing you with complete control oF work schedules.
LW MOOLL tRIES
30110
The modern design of the Clipper will blend Wits your office doaoryel retain it. durability ftr In-plant use against tampering.
5JOB COSTING
Job coit accounting guarantees a profit on your direct labor time. Production model changes. breakdowns, rest periods, work shift operations. eto.. can be accurately recorded and legibly interpreted for faster computing and veification. Referring to our Minutes Are Money chart, you can readily see what only five minutes a dais lest production time can cost.
JOB COSTING
Records start and finish of various jobs, and. wlththe use of the 0-fahour (continental time) typewheel, provides direct subtraction in
computing elapsed time Per job, and/or operation.
RJ.STNG lABOR (Y).STS FWMANThS A JRATh PAYROLL RECORDS!
INSTALLATIONicfldSfl.fl
U
Fr the Cincinnati Clipper Recorder. Mod 13000 Series..:
UNPACK A31D INSPECT
The outercorton should be chocked forvisibledamage. If outer carton h damaged, special attention should be given to the cantenis of the carton. If recorder is daMaged, contact carrier at once and file claim. Remove white bog containing keys and mounting screws. Tor.move case cover insert key in lock and turn counterclockwise to unlock. Ploce hands ot bottom sidesof cover, pull otilbottom and liftcoverfree ofthe mechanism. Notif)'.fatal)f immediot.ltof.ony errors in contents. Retain cartons ond packing material and note method of pac&ing for possible re-shipment.
RECORDER LOCATION
An Attendance Time Recorder produces the most satisfactory results when the location 3. carefully selected. The recorder should be installed to offerready access tooll employees, permitting free passage. The location
shouldbe as free from dirt and dampness as possible. Proper matnting, good lighting and adequate space ore essential for sotisfoctiiresults.
Three holes In the bockof recorder ore provided for yigid .wll ioioing; or the recorder may be table or bench mounted by using the four kolei in the bottom. Rthber pads ore supplied for insertion ih bpt4ornwhe this type of mounting Is preferted; The recommended k&gl?to.f tie receiver Is 4$" thave the floor.
CARD RACKS
It Is recommended thot card rocksbe located at least three feet fran, the
recorder to take full advanIe of the rapid recoraing obtainabl, from the
Attendance Recorder.
-
3
s 0
IC
c.,
==- =--
?M,ntI
- -lCsigcn..e) drvianl, nhh.aVr.thtissit) = -
30 FLOO* UNS
LEHMAN 01956
ELECIRICAL INSTALLAI1ON
To avoid Inadvertent powerintenuptions Itis recommended that the electrical supply be wired directly into the recorder. Fire Underwriters specilicatiore For a permanently mounted device require the useof conduit or flexible ormored coble tenninoted at the opening in the bottom right side of the recosder. The wires supplying 115v AC power should be connected with wire rut, Ia the block o,d white pig-tolls from the connector masked INPUT 105-125v AC. The wiresirom thesignol circuit can be connected in the san,e rstnner to the yellow pig-tails from the connector marked SIGNAL OUTPUT. Remove the fibre terminal cover, make wire nut connections and replace cover with the wires clear of the ease.
Power supply must conform to the voltage ond frequency shown on the recorder plote.
IMPORTANT: Clipper recorders are shipped with the signal circuit providIng I 15v AC signal power. If iow voltage signal operation is required opply the signal outpot of the recorder to the I 15v primary terminals of a signal trarufonner and wire the signals to the secondary. If an external ,o.jrce of power is to be used for signals, remove the red lead from terminal 2 and the yellow signal wirefrom terminal 14nd connect thee wires to the external power source.
DIMENSIONS FOR MOUNTING BACK AND BOTTOM UNIT
HEAD RETAINING NUT
REPJ.ACING INK RIBBON
The ribbonspeols are accessible by unscrewing the two head retaining nuh holding the type head in poeltion and allowing the unit to pivot to its forward position. Rotate the spool with the RED KNOB on the right side in 0 counterclockwise direction until the ribbon pulls on the other spool. CAUTION: If the knob does notlumetrily it may be necesmy to operote the ribbon reverse toggle to disengage the pawl from the drive ratchet of the flxedspool. Release the ribbon by lifting it off the hook ond complete winding on the spool. Pull the red knob awoy from ii, shaft and, lifting the ribbonreverse fingeroway tromthe spool,renove the ribbonond spool and discord.
Install new ribbon ond spool with 1, red stripe at the right side of typo head ond feed itos illustrated around th guide arid rollers. Attach the hole in the end of the ribbon to the hoj on the fixed spool and take up slock by turning red knob.
Use only Cli nylon ribbon Part No. 19500 for clear registrations.
SETTING KNOB
RED
KNOB
N
RIBBON
FIXED SPOOL
2-
LEHMAN 01957
SETTIF1G TIME
Before attempting to set the recorder to time it should be recognized that the Clipper is a 24-hour device and mist be set to either AM or PM.
1. Remove covet. DO NOT TURN HANDS OF CLoCK.
Rotate the knurled setting knob On the right side of the recorder counterclockwise until the clock diol indicates the correct time. CAUTION: If the setting knob is locked or locks whilebeing turned, do not use force.
Do not ottempt to ro tote backward to retord tine.
Check whether the recorder is in the AM or PM by snoking o card registrotion. If the Clipper has 0 program ottachment for signal ond/or tordy mark control, check that it is synchronized with the type head by observing the hour (0-23) ond the minute (0-59) printed on the tope orid viewed in the punch black guide hole. It should he 10 minutes oheod of the pilot dial.
4. The day or dote wheel can be turned arid set for the proper position
by pushing the top of the type wheel with the eraser end of a pencil. Verib, the proper setting by making a cord registration. The day or date wheel may be turned backword.
-
CAuTION: Do not attempt to advonee the minute and hour type wheels.
5. The optional month and year type wheels are concealed by the ribban at the left side of the type head and are accessible by removing retain-Ing nuts and ollowing the type head unit to pivot toward you. To change these wheels rotote the red ribban knob to obtain some sloek in
the ribbon ond allow itto be moved owo>' from the type wheels. Push thetypewheeluntilthep.opercharaeteris in the print position. Take
up ribLon slack with the red knob and restore type head to its operatirig poeitfon.
SETTING SYMBOL
Initially the tordysynibol mustbeset manually toeanfor,n with the schedule orid will bethen cutomaticallycontroiled by the tape program otioehment. If the symbol is out of step, it eon be setin the same monner a, the month and year wheel. Note, however, thot the symbol type wheel eon be moved in one direction only - upword Iron, the print line.
INSTRUCTIONSFORSETTINGSIGNAI & TARDY SYMIOL SCHEDULES
Signal and tardy synibol pragrurm.are controlled by a two-channel mylar tape device located behind the clock face. The lope ha, 1440 punch positions for every minute of the do>' on each channel. The minute and hour is printed on each position. The channel nearer the dial is used for the signal program. The other eharsnet controls o solenoid that positions the tardy symbol type wheel.
To set a schedule write down the times the signal should sound. List the times thesynthol should be advanced to the printing position ond the times it should be removed. Then, proceed as follows:
Disconnect the power just ofter the recorder has advanced o minute.
Rotate the setting knob counterclockwise until the time of the lint scheduled operation printed on the tape oppean in the guide hole of the red plastic punch block. Note thot the clock dial will indicoto 10 minutes behind the time visible in the guide hole.
4. When the scheduleiseornpletelysetup check the operotion by turning
thesettingknob too minute beforco programmed function orid allowing the rocordor to perfonn automatically.
Insert the manual punch in the guide hole (inner pOsition next to diol for signal program, outer position far tardy symbol program), press down arid rotote until it cuts a clean hole in the tope, the chad entering the punch ond is withdrawn on removing it.
S. To take out o programmed operation use the cancelling patches provided. Peeloffo patehondpioeeitavcrthe hale to be cancelled. Ploce onother patch on the bock of the tape over the some hole. Press the patches together firmly with the fingers, making sure bath patches adhere to the tape ond ore clear of sprocket halts, end the tape edge.
CARD CLIPPINGS
A container in the base of the Clipper will hold clippings from approximately 50,000 registrations. Empty conrainer a, required.
MAINTENANCE
We recomniend that the recorder be cleaned, by blowing with on air hose or udng o soft brush, ot least twice a year. At the nnse time, o drop or Iwo of oil should bo opplied to all bearing, and parts that turn. OverlsMrieation will cause unnecessary collection of dirt.
SUPERVISION
-
It is recommended thot responsibility for your time recorder system be assigned to one person. In this way the wppIy of ribbons, clock keys,
schedules orid setting as well Os the plocing of calls for service can be
handled more effectively.
CINCINNATI TIME RECORDER SERVICE
A trained Cincinnati lime Recorder customenginecr will ossist with ony service requirements. Call or write the CUt Representative in your areo for assistance.
To obtain perfect records and the yeats of trouble free service built into
your new Cincinnati Time Recorder, we recommend periodic inspections
by your local authorized Cincinnati Customer Engineer under preventive
maintenance agreement.
-
TIME CARDS
Either your locol representative or the factory can supply your time cord requirements. PLEASE REORDER BY FORM NUMER.
-3-
LEHMAN 01958
r0TARQY SYMIOL
:;n0GAM 0
SIGNAL C*CWT
..noGw'G--T
blodc violet ylalet
bju.
lve
I
115., IIGNAL
"II Crfl,voIi_ 1
DLATION.
corflAct
bI.cic
TMOV SYM!OL -. SOLENOID
PuNT SOtXNoIo
ia
CASD (N v-1 SWITCH- aC
I.
TIMING MTOR
ilIGGER O
SWITCH
us, AC Pawn
-p. 'p.
black
flZv AC
Clipper Wiring Diagram, Synchronous Motor Operatkn, with Signal Circuft and Tardy Symbol features.
Clipper Wiring Diagram, Impulse Opercition, with connections for control by Ml' Dual Voltage Two-wire System.
Form 1-2000
to tt4WRC5,ROC.
SYS TIM
LEHMAN 01959
a' 6
p S
e
INSTALLATION and SETTING. INSTRUCTIONS
For the Cincinnati Clipper Recorder Model 3000 Series
UNPACK AND INSPECT
The outercorton should Ee checked for visible domoge. If outer carton is damaged,special attention should be given to the contents of the carton. If recorder is damaged, contact carrier at once and file claim. Remove white bog containing keys and mounting screws. Toremave case cover insert key in lack and Suns counterclockwise to unlock. P1cc. hands at bottom sidesof cov.r, pull out bottom arid lift cover free of tho mechanism. Notify factosy immediately of asy epocs in contents. Retain carton, ond packing material and note method of packing for possible rd-shipment.
RECORDER LOCATION
-
An Attendance Time Recorder produces the mast satisfactory results when the lacation is carefully selected. The recorder should be iretalled to off& reedy access to all employees, permitting free passage. The location
should be as free from dirt and dampness as possible. Proper mounting, good lighting and adequate space are essential for satisfoctoty result,.
Threc hole, in the bock of recorder are provided for rigid wall mounting, or the recorder may be table or bench mounted by using the (our holes in the bottom. Rubber pods are supplied fat insertion in the bottom where this type of mountibg is preferred. The recommended height of the cord rcceiver is 4gsI above the floor.
CARD RACKS
It Is recommended that card rack, be located at least three fect from the recorder to takc full advantage ofthe rapid recording obtainable from the Attendance Recorder.
==
==
0I
Me..,I5..m tm-..
I
so-
ia
I
cost tack. -
-I.. Con
-
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= -(sCpe.sIcsv.ac.IlterrsnIsk.dWi.PIetsII) - -(a.
.c4,_ tel"
a
e
30
OOi LINE
LEHMAN 01960
ELECTRICAL INSTALLATION
To ovoid h,advertent power int.nuptiom it is recommended that the elec-
tricol supply be wised directly into th. r.cord.r. Fir. Ud..wrtei
specifications for a permanently nounteddevice requirc thc useof caaduit or flexible armored cable terminated at thc opening in thc bottom right side of thc pecordcr. Thc wires wpplyir,g llSv AC power should be connected with wirc nuts to the black and wl,itc pigloils from the con-
nector nmrked INPUT 105-125v AC. The wiresfrom thesignal circuit con be connected in the.ame nrnw,er tothe yellow pirtoils from the connector
uwzrked SIGNAL OUTPUT. Remove the fibre terminal cover, snake wire nut connectians and replace cover with the wires clear of the case.
Powcr supply must conforn' to the yoltagc and frequcncy shown on thc recorder plate.
IMPORTANT: Clipper recOrders ore shipped with the signal circut providing IISv AC signal power. II low voltogc signal operation is required apply tbc signal ouspit of the recorder to the IISv primary terminals of a signal transformer and wirc the signals to thc secondary.
If an external source of power is to be used for signals, remove the red lead from terminal 2 and the yellow signal wire from tcrminol t4and connect the,c wire, to the c*te.nol power source.
DIMENSIONS FOR MOUNTING B4CK At'V BOTTOM UNIT
HEAD RETAINING NUT
524
REPLACING INK RIBDON
The ribbonspools are accessible by unscrewing thc two heed retaining nut, holding thc type head in position and allowing the unit topivot to its fan. wand position. Rototethe spool with the RED KNOB an thc right side ma counterclockwise dkection until the ribbon poiis on the other spool. CAUTiON: lithe knob does notlun.easily it may be nccasary to operate the rbon reverse toggle to disengage the pattI from the drve ratchet of the fiscedspool. keleosi the ribbon by lifting it off the hook and complete winding on the spool. Pull the red knob away from its shalt and, lifting the ribbon reverse finger a.yay from the spool, remove the ribbon and spool and disoard.
Install new ribbon and spool with its red stripe at the right side of type head and feed It as illMsoted osound the guides and rollers. Attach the hal. in the end oftise ribbon to the hook an the fixcdspoolond take up slack by turning red knob.
Use coly CTi1 nylon ribbon Part it. 19500 for dcar registrations.
SETTING KNOB
-2-
LEHMAN 01961
SETTING TIME
Before ottempting to set the recorder to time it should be recognized that the Clipper Isa 24-hour device and mast be set to either AM or PM.
Remove cover. DO NOT TURN HANDS OF CLOCK.
Rotate the knurled setting knob on the right side of the recorder counterclockwise until the clock dial indicates the correct time. CAUTION: lfthe setting knob is locked or locks whilebeing tumed, do not use force.
Do not attempt to rotate backward to retard tine.
Cheek whether the recorder is in the AM or PM by makingo cori registration. If the Clipper has a program attachment for signal and/or tardy moric control, cheek that it is synchronized with the type head by observing the hour (0-23) and the minute (0-59) pflnt& on the tape and viewed in the punch block guide bole. It should be 10 minutes ahead of the pilot dial.
The day or date wheel can be twned and set for the proper position
by pushing the top of the type wheel with the elmer end of a pencil.
Verify the proper setting by making o card registration. The day or
date wheel may be tamed backward.
-
CAUTION: Do not attempt to advance the minute and hour type wheels.
The optional month and year type wheels are canceoled by the ribbon atthe leftsideof the type head and are accessible by removing retainlag nuIs and allowing the type head unit to pivot toward you. To
Isorigethese wheels rotate the red ribbon knob to obtain some slack in
the ribbon ond allow it ta be moved away horn the type wheels. Push the type wheeluntil thepmperdsaraeter is in the print position. Take up ribbon slack with the red knob and restore type head to its operatlng posItion.
SETTING SYMBOL
Initiolly the IardysyrTtol wstbeset manually toconform with the schedule ond will be then automaticallycontrolled by the tapeprogrom attachment. If the symbol is out of step, It can be set in the some manner the month and year wheel. Note, however, that the symbol type wheel can be moved in one direction only - upward from the print line.
INSTRUCTIONS FOR SETTING SIGNAL & TARDY SYMBOL SCHEDULES:
Signal and tardy symbol progrone ore controlled by o two-channel nryler tape device located behind the clock lace. The tape has 1440 punch poeltiore for every minute of the - on each channel. The minute and hour is printed on each position. The channel neerer the dial is sd for the signel program. The other channel controls a solenoid that pasitioro the tardy symbol type wheel.
To set a schedule write down the times the signal should sound. List the tImes thesyni,ol shouldbe advanced to the printing position and the times it should be removed. Then, proceed as follows:
I. Disconnect the power just after the recorder has advanced a minute.
2. Rotate the setting I&sob counterclackwise until the time of the first
scheduled operution printed on the tape appear, in the guide hole of the red plastic punch block. Note that the clock dial will indicato 10 minutes behind the time visible in the guide hole.
Wbentheschedule Isconrpletelysetup check the operation by turning thesettir,g knob tao minutebeforea programmed function and ollov4ng the recorder to perform autamatically.
3. Insert the manual pinch In the guide hale (inner poeiti'n next to dial
for signol program1 outer position for tardy symbol program), press down ond rotate until it euls a elton hole in the tape. the chad entering the pinch and is withdrawn on removing it.
To talc. oat a progrurrened operation use the cancelling patches provided. Peeloff a patchondplaeeitoverthe hole tabs cancelled. place another patch on the bock af the tape over the sane hole. Pres, the patches together firmly with the Fingers, making sure both patches adhere to the lope and ore clear of sprocket holes and the tape edge.
CARD CLIPPINGS
A container In the bose of the Clipper will hold clippings from app.oxirnately 30,000 registrations. Empty conminer as required.
MAI NTENANCE
We recommend that the reorder be cleaned, by blowing with an air hose or using a soft brush, at least twice a year. At the sense time, a drop or Iwo of oil should be applied ta all bearings and parIs thot turn. OverIubrieotkn wllJ couse unnecessary collection of dfrt.
SUPERVISION
It is recommended that resnornibility for your time recorder system be ossigned ta one penon. In this woy the supply of ribbons, clock keys, schedules ond setting os well as the placing of calls for seuviec con be
handled more effectively.
CINCINNATI TIME RECORDER SERVICE A trained Cincinnati Time Recordereustomerengineer will assist with any service requirements. Call or write the CTh Representative in your area for assistance.
To obtain perfect records and the years of trouble free service built inta your new Cincinnati Time Recorder, we recorrenend periadie irspeetiorfl by your local authorized Cincinnati Customer Engineer under preventive maintenance agreement.
TIME CARDS
EIther your laeal representative or the foetorv can supply your time card requirements. PLEASE RE-ORDER BY FORM NUMBER.
-3-.
LEHMAN 01962
,rJTMDY SYOt
MOGRAM
SIGNAl. CIRCUIT PROGRAM
bIc
blu. blue
N0
yell y.IIo,.,
I I3 AC StGN*i.
DURATION
ovCONTACT
TARDY SYMSOL SOLENOID
black
[fl,ISNOTNOID
block
hIa
V4CMD IN
SWITCH
TIMING MOTOR
TRIGGU O
SWITCH' 1'
blo
he
bl.ick
115', AC POWER
Ne WaI
I l5 AC
B
Clipper Wiring Diagram, Synchronous Motor Operation, with Signal Circuit and Tardy Symbol features.
CORRECtIVE CONTACT
Clipper Wiring Diagram, Impulse Operation, with connections for control by MI' Dual Voltage Two-wire System.
IMPULSE SOLENOID
TO M4$ILR CONTROL
SYSTEM
Form 1-2000
TRIGGER SWITCH
IS, AC POWER
LEHMAN 01963
VIBCO (VIBRATORS)
I
/
I aU TM Bin Activator MYA(..EN, INC. Sweeps Away: Ratholes, Arching, Buildup and Clogging LEHMAN 01965
MYALEN, INC.
Airsweep System:
Keys to Superiority
AIRSWEEP system is preCseIy what its name implies --aunique automatic rnethodfor maintaining the tlow of materials that tend to hang up in bins, chutes, hoppers and silos by sweeping the walls with a controlled release of compressed air. No blasting. No vibration. No manuai or mecbanica shock treatments.
AIR5WEEP indusidal application and performance package is unmatched. There is no comparable system.
Blast-free Vibration-free Shock-free Feedback clog-free Minimum air usage operates on plant
air syste 5 with easily adjustable
jontrol of ir usage.
flMnimum maintenance
Miniim installation cost
Maximurn economy Maximurn efficiency
Maximurn versatility dial control of pulse duration, pu'se interval, cycle frequency.
Acceptable noise levels Automatic control
Simplicity of oi\ration
AIRSWEE4tem is the solution to ratholing. arching, build-up, cioggirig, moisture and related problems inhibiting the efficient movement of tine, sticky problem materials.
43
Airsweep:
The How and Why of the Unit
simplicity With a Purpose: A basic mechanical device in concept. The AIRSWEEP urnt incorporates design simplicity to accommodate ease-ofinstallation, minimum mainlenance requirements and maxmum overall economy and efficiency. Both MYALEN AIRSWEEP unit and the component ASGCO solenoid valve feature a single moving part the AIRSWEEP piston rod and the solenoid diaphragm. Fittings are standard N.P I thread. The A!F1SWEEP unit is mounted flush with the inside swiace of the silo, bin or chute piate. When the normally closed, fast acting sdenoid valve is activated, a pulseof compressed airis released into the body of theA)RSWEEP unit The air forces a spring loaded piston outward to a distance of approximately 1/8 of an inch, releasing the air over the surface of the piate. The plate is swept clean of material in a circular pattern with an effective radius of approximateiy 3 feet (6 foot diarrieter). The inside surtace of the piston s designed to direct the air flow parallel to the surface to achieve this sweeping effect on the fine materials adhering to the plate. Although the head of the piston is exposed, the flow of material next to the plate is the niost sIuggsh, thus creating minimal wear on the piston head. Also, because the high-velocity air is directed paraHel to the plate-work and not directly into it, the plate is subject to little wear. further contributing to the minimal maintenance requirements of the AiRSWEEP system.
LEHMAN 01966
MYALEN, INC.
'aa
SU
.u1'aa:fuUUffUUfllulnfuUl.lfn.fUuU.ll.
'suuatunuauunnuut
::wssUmaSaaauniuegiuuuanuuuuauUiuuuuniunuuaunuutuuurnuucu_unuunsn_tia_at
unanuunuuuuucnuuun
Efficient Simpticity in Ac4ion
As illustrated. MYRLEN AlRSWEEPsystem can be applied tothe solution of material movement prob(ems with customized versatility. The requirements are basic: 0 AIRSWEEP units with component solenoid valves, installed in concert with the material handling needs of the system. 0 A 120 volt power source to energize the sequential controller. The board can be energized by a simple on/off manual switch or, preferably, tied into the control circuit that opens the discharge device such as a gate, valve, or feeder. S The ASGCO Solid State Sequencing Controller, which automatically reguLates air pulse cycles, pulse duration and frequency. Ease of controller adjustment complements the versa-
tility of the system. 0 A compressed air supply. capable of
providing gauge pressures of 80 to 125 psi for models.
LEHMAN 01967
Models available to handle large or small capacity bins, hoppers or silos.
Airsweep stem Guaranteed-
u.uununun.nunnunununnnnnu.u.nuu.uu.uu.u.u.ununu.uu.unuu.uuu.uuu
nU....u..u
EEE1111__L
I
Uuu..
.0 aai1: .nmn......Un.u.u...
!t_-'j
.n.U.t.uk.in.!.j.I..i.ni1..I10Ai: VYV[...............n..n.....n.n...n____Snu..nnnn..Unna.Un.Un.Uu.nUn.nU.UUUuuuuuUnU.UUfnU.lUUun.UUnUUUUUUuUnUn.SUUS.UUfUulUfUuUl.UU.UUuuUuUUfUnUlUUUf.UUl.UUUUUUfU1lU.1fUUl0UU.UU1UUnuu1U..Ufun0..l..UUfn1_..lU..__1s_..____________
To Eliminaut Rn Hal..'
Tn Eilmiiieit To Eiir,,na',
Aich'n
flu114.Lp
...nnn..nn.....uu.... ,UnUnununlUu - H
..unU.... uuun__-
1) .nuu
A rotating air jet Lifts materials
off walls tt ith a Sweeping
motion
IHU 1iU11U11fl1U11uUuUuu ........!P.l!
o For moving difficult materials fl ind.slnel applications
Can be installed without dis
charging bins, hoppers or sos
DIMENSIONS
Low noise level.
Model VA 51
--
Operates on standard air pressure SO to IOU psk
Low air consumption
-
c.ic_if.lc.y'
iis-
i_
'C
APtAa*
.11 .__4_.J i.......ai
j
ML1taMs
Model VAC6
.r'4tr'i
MYIRLEN, INC. a So* 353 Vt Fecijom New Jersey 379CC '20' .395.4T33
LEHMAN 01968
Area Code 401 -539-2392
P.O. Box 8 Stiluon Raid Wyoming. Ri. 02898
1
PRODUCT INFORMATiON BJLLEnN
ViCO MINI-BLASTER
In addition to VIBCOs regular Blasters, VIBCO has developed a Hne of MINI-PLASTERS for the small process bins. The MINI-BLASTER works on the same principle as the larger blasters with the patented ball valve design.
TECHNICAL DATA
MODEL
CU. FT.
VOLUME
FREE AIR 80 PSI CU.FT.
LENGTH
DISCHARGE
DIAMETER SIZE
WEIGHT
ABS-I
.05
.27
184''
3/ij NPT
15 LBS.
ABS-lI-
.11
HOW TO SELECT
.6
2O'
54 I NPT
25 LBS.
If the bin is 5' to a maximum of 10' in diameter or width, use the ABS-i4, for snjallerthan5' bins, use the ABS-i.
SWEEPER-VALVES
The V!BCO Sweeper-Valve is added to the ABS-2, ABS-14 and ABS-1 blasters to deflect the blast along the side of the bTn to break the bond and the friction between the material and the bin wall. The Sweeper-Valve is especially suitable when material bridges close to the discharge due to flow obstructions at the discharge, such as feed screws, discharge pipes, etc., or in pharmaceutica or similar appi ications when the bin has to be cleaned after each batch of material.
LEHMAN 01969
a
\ _In
4(
a.-.1 1 N
Fe
L
HOW IT WORKS
The Sweeper-Valve consists of a cylinder with a spring loaded piston
that, under spring tension, closes off the discharge opening. When the
air in the air blaster tank is released, it forces the spring loaded
piston outward about 1/8'', releasing the air blast in a circular pattern
lf.over the surface of the bin wall. The V-2 and the V-U have an effective
radius of 3' and the V-1 has a radius of
As soon as the blast is
over (normally 1/3 second) the spring forces the piston back in it's
seat flush with the bin wall, closing off the inlet and preventing
material from entering the valve, thus preventing contamination if the
bin is filled with different materials.
BLAST ER
MODEL
VALVE
AIR PRESSURE
MAX.
MIN.
AIR RELEASE ACTION RADIUS
ABS - 2
ABS- 1 &
ABS-i
V-2
V-I-b
V-i
100 30
100 30 100 30
4 CU.FT. 4 CU.FT. 2 CU.FT.
3'
3ii'-'
BULLETIN 8304
LEHMAN 01970
Airsweep
STIMULATORS
Sweeps Blasts Aerates Induces Material Flow Low Air Consumption New Dust Type Design
Keeps Airsweep Jam-
Free
MYRLEN
C
ELIMINATES Ratholes Arching Build-up Flow Blockages Dead Storage Airlancing Sledging High Maintenance/Labor Costs Noise Down Time
RESTORES Full Bin Capacity Steady, Reliable Flow Full Production Efficiency/Economy
4,
LEHMAN 01971
FUNCTION OF CONTROL BOX (A) WILl. REMOTE CONTROL BE USED (B) WILL MANUAL OVERRIDE DE NEEDED (C) IS 110 VOLT - 60HZ AVAILABLE (0) PLEASE SPECIFY ANY SPECIAL FEATURE REQUIRED
YES [ J
YES [ J
YES I I
NO [ J
NO I I NO I I
GENERAL
AIR SUPPLY AVAILADLE AT BIN
PSI AND
CFM:
PIPE SIZE
lilA.
COMMENTS:
SKETCH - Include engineering drawing, if available, otherwise please draw a sketch
MYACN, FJC.
LEHMAN 01972
New Airsweep Design
POSITIVE SWEEP & PUSEt New design combines powerful 0.3 second air sweep along walls with inward 'push' to lift and
dislodge sticky, hard-to-move powdered materials from bins, hoppers, chutes. Result is positive, reliable flow. Unnecessary work stoppages and bin clean-out are eliminated.
TOTAL SYSTEM APPROACH Myrlen Airsweep teams up with a special dusttype solenoid and electronic timer for the full System approach. The System intermittently
'fires' small amounts of high velocity air in shear to the container wall. The rate is programmed according to the problem and desired flow and can be esily adjusted as conditions vary. Up to an 8-foot diameter full circle sweep is attained using standard plant air. An "average" Airsweep System uses less
than 10 CFM.
A
Simple, Efficient, Jamftee
MODELS FOR ALL SIZE APPLICAtIONS Two Airsweep models fit all flow problems and structures. Mounts easily to concrete, wood or
steel and can be installed without first
emptying the bin. Airsweeps are aiding material flow in bins, hoppers, silos, chutes, batchers, conveyor transfer points, screen decks, feeders, centrifuges...or any place granular material builds up or bridges. There is
no vibration, stress or wear to the wall. Airsweeps are virtually nois9less and can
operate in temperatures above 900 degrees.
VIRTUALLY. MAINTENANCE-FREE
Myrlen's dust-type piston nozzle features a single moving part that recloses and reseals after firing. This locks out fines and material
feed-back and eliminates clogging and jamming...keeps Airsweep operational for
years without attention.
Model VA-Si 2", carbon steel).
Operates on 80 - 100
psi. Air Usage:
(Approx.) 1.5 Cu. ft. per cycle.
I2
Dimensions & Specifications
LRP
Model vA-06 (3/4", 304 stanIess steel). Operates on 40-60 psi. Air Usage: (Approx.) 0.4 cii. ft.
per cycle.
5
Oth.r Material Available
GUARANTEED SOLUTION Tough flow problem? Send the specifics of your application to us for free engineered proposal...no obligation. Myrlen guarantees satisfactory
performance or the Airsweep System may be
exchanged or returned.
AIRSWEEP USE LIST INCLUDES: Metallic ores, foundry sands, coat, coke, precipitator dust, clay, detergent, fertilizer, feed, food products, plastics, cement, talc, lime.
vA.51 eliminates ratholeson concreto silo in foundry.
Typical Airswe.p5ystem: U AIrsweop: 2) control Box; 3) 5olonold; 4) AIr Receiver.
VA-Cs keeps coal on the mon above tabl, feeder.
MYALEN. INC. P-O. Box 353 Mt Fre.dom, New Jersey 01970, (201) 8954739
LEHMAN 01973
Area Code 401-539.2392
4'T#2w -ff:i-- 4'-7.?y
Leonard Rose
District ManaQer
P.O. Box 8
SdIson Road WyOtflbig, RI. 02898
LEHMAN 01974
From the desk of
LEONARD ROSE
c1L( (ec
LEHMAN 01975
C... From the desk of
LEONARD ROSE
At.
-A rWn4L1
9Q
k4fl0
7t4/
LEHMAN 01976
YOUR BIN DISCHARGE PROBLEMS ARE SOLVED:
EASILY QUICKLY AT LOW COST MINIMUM LABOR MINIMUM DOWNTIME
MYR Err. NC
of
dthireecmut4hriitaflIjgi
frorn.ihea3.
5
So
hatpq
UnitaiQoi7pj
feasqt;.Uoiihi*SetuIe...
becqme !:thfiQjr
LEHMAN 01977
The AirPort r:oncept was or:inzWo to 7rovide the features most wanted by users of aeration eQuipment:
Simpler desiqn More c1erandahU.y Lower Cost Lower cost F_aser irwtaUation
AirPorts have beer; tharouqhiy tesjd nnd proven in numerous nstaIlations. Stubborn materials such as ilnelv packed powders rue readily Huidized in hoppers. largebins or small spouts.
AL
**irIAirPorts are rnadettfrjc64rSM5
ThvkWith a brass ba*.
tougn operations;...'2ts
pressures from i.pi
at 3
to.
100peraturesup
i and 11O0ccnntm alt
//// I------ 8 fl 9JaI HIf U. iIl'
. \ MYflLCf" !fJC
/ IC). 8nx 553.
Mc Peecic.'u. ';:w .J?::t
'Jt?J
EASY INSTALLATION
lnstallaton is simple. Drill a 1" hole in the bin or chcte and weld on the half coupuing. then screw
in the aerator. Connect air to AirPorts 1/2" !enale pipe threads. normally with a 3/8 hose ::c.nnectiofl 1mm a header. They fit on smII dic4meter chutes and at the base of Conical
hoppers.
Ot *.r aerators install inside the bin so you Cant
9:t to them when the bin is full. Others are difficult nsinJI from outside, requiring large *".iele: cut-outs plus numerous bolt holes.
vpe make: installation difficult in round 5!DU:1iS at t:ie hotom of conical hoppers.
easy. accesshIe and fits anywhere,
Iv
ted by
jjr .
LEHMAN 01978
NOVEMBER INSPECTION MSHA 1985 :1
'C,
If I
II PIT Fif Ili'.0 I TrWTI, 11111 11111 rflHI It'll (M Irfl1
FACSIMILE TRANSMISS!OH
to
_____Can,a y
ts74in4JdCity tate/Cstntry )/.Y
FirilmiIs Tht.nhnm 4
YdrifIcotlon tiophone No1
Dot.
: Njji
F4 '&M'gTh
Co.pan?t,r7)
Account e
T.luhnrisfI,1
1MII
Ibis traImntissio
coniltm oh
7, J
pign
(Including thu pigs)
(O.'IgIa$..-Pi.ss. piusbor all pagocJ
Cyprus Hlc;trah Curnpsny Telec4py Ct,ute? Phone: (303) 740-5048
Poem 40-1000 a-n
'I.
Facsimile Macnines:
Rar%ictn 230; Raplcom 120:
(201?) 740-&224 (303) 740-SO49
ZZZA 333A
LEHMAN 01980
OCT 01 '87 07:52 C'rPRug 11W MIII 4GL 909 740 sjgg
- P.2
September. 21, 1987
G. H. Peppard Secretary, Personnel and Salary Ctmitttee Mall .C6de Wit
.
GENERAL VA INCREASE -- SOOTH PUT)WIELOLNEV JERSEY
Personnel and Sal ary Comi tte aproval Is requeited to tapi nt a $ .40 pr how acros-the-board wage increase effective October 1, 1987 for the fly!
non-reprented hourly enployees at CIM's South P2*1 nflel d Mill;
The annual strafght-tinee cast of the proposed increase is approxfmately $4,160 and represents a 4.0% increase.
Oackgtound
South Plainfiel d, the smallest. of Cfl3' s talc mills, is located in the highly industrialfzod area of northern New JGrsey near Newark and Elizabeth. me mill produces cosmetic talc from Montana and Italian crude. In addition to talc processing, the facility is na,i being used as a base for the Manager
Cosmetic, Pharmaceutical and Foods industry Sales.
South Plalnfleld Is one of the few non-union operiitions in the area, and althou the mill )'rns not experienced any organizing activity since 1981, the possibility of future attempts still exists.
Justification
PThleainfalettaldc'hseidninseudrviaeyte-
presents wage data fran four companies. area, plus infonnation developed froi a
in South state-wide
survey conducted by the New Jersey mployors Council. American Cyanamid,
Northeastern, Huodex. and Union Carbide are all large chemical processing fadlities in South Plainfield, while the Employers Council Information wa
devel aped Iran Orgbnt zations much closer in size to the Soflh P1 ai nfiel d Mil .
The survey shows that wflll.G Cyprus' rates continue to be substantially lower.
than the chenrical processing facil itios, the wipmri$on with the sniller facilities represented in the Council tMta Indicates thit South Plainfiehl is
more' in line with state-wi do rates. The differences between South P1 al nfl old and the large chemical operations are consistent with past surveys and can t,a
attributed to the region and its Concentration off unionized ccmpanlea. Havqever, when compred with operati ons of ike site and similar levels of
business 6ctivlty. Cyprus wage rtfl are more cpetitive.
CIM management contends that, basGd on business forecasts for the remainder of
1987 and all of 1988, it is economically unrealistic to trnpenent the 10% to
20% incraases necessary to achieve parity with the larger chemical etnployars
represented in the survey. HtevGr, the prposed 4.0% increase wtll result in
wage rates that compare favorably with other operati oils in the five- to ten-
employee range.
-
LEHMAN 01981
OCT 01 '87 07:54 CYPRUS rID MIN ENGL 303 740 51GB
P.3
H. Peppard $ptenber 21; 1997
Page Two
ReoSndat1 on
CIII iTInaiiTent supports the $.447'hQur wa9e I ncSstqnit* .bst hat it IS nGcnary toiithtaln a ccptttviwage structir4 'et retain withif the
budgeted increase .of..5.O%, allowour erptoyees to keep pace with rising costs,
and, at: the same time, control costs to ensure profitability In industrial
minerals tharkets.. Mr. H. Mulryan conturs ith this reconinendation.
J. L Krivanek
Vice President Htnan Resources Mail Code $202
JAK:rif Attac)nent
1. Mulryan
R. J. Buettier. M. 'I. Loi9n
J. t. Sandersop
APPROVED:
G. H. Ppard
Secretary, Personnel and Salary Committee
Date
LEHMAN 01982
panfiurvey
Cyprus
Current 9.60 9.75
ar 9.85 10.25 fl.1O
Cyprus Proposed
(% tncr)
1G.00 (4.2%)
10.15 (4.1%)
10.25
t4.1)
10.65 (3.9%)
11.50 (3.6%)
CYPRUS INOIJSIRIAI NIWERAIS COJWMY
SOLiTH PLAINFEELO WAGE SURVEY
Effective October 1, 1987
Pmerican Cyanamid
10.43
10.43
10.43 11.54 12.78
North-. Eastern 10.86
13.16
12.16 13.16
14.37
Nuoclex 12.53 12.46
12.53 12.67 13.70
Carbide 12.19 12.88 12.88 13.13 14.45
Survey Averaqe.
11.50
Proposed vs.
S4*veyMq;
i5g
12.23
'2.08
12.00 12.83
1.75
- 2.tR
13.83
2.33
pioyers Council Survey of Co,arah1e Coupanles
Cyprus Proposed
Survey Mediaji
10.00 10.15 20.25
11.50
9.91 10.26
N/A
U.32
13.75
Cyprus Proposed vs. Survey Median
- .09
- 11
N/A
- 2.25
rmta Available
Agent Client: Discharge: Transit Time:
Laletant Client - Sifferdok 60 days (approximately)
3. Italian Crude to South plainfield, NJ (Charles Mathieu)
Supplier:
SOC TALCO E GRAYITE Va CUISONZ
Pinerolo, Italy
Telex 0 843-21-0113 TaCVC I
Agent Italy:
Agenzia Mar1tma Carlini Savona, Italy Telex vi 843-27-1638 CARLINI
Ocean Carrier:
Varies - spot charter - 3000 to 5000 wr
Agent U.S.:
Bresnan Shipping New York, NY ( A. A. Xintoo) Telephone # (212) 371-7609 Telex # 125172 BRESHIPS
/
frr ---
IjC7Ct7Ir
Discharge:
Port of Newark Berth 12, 8, or 10
Stevedores:
N. p. Rowlett (Dan Withen) Telephone # (201) 566-1566
Truck to Plant: Thansit Time:
Matthew De Pa]na
/ 6APhiladelphia, PA (Joe Mains) (Len Becker)
Telephone # (215) 535-3737
-f 5
14 days (approximately)
Customs Broker:
Meadows We Co., Inc.
111 Broadway New York, Nt 10006
Telephone # (212) 349-3950
Mr. Ray NcLcughlin, Representative
*revised 2/6/81
LEHMAN 01984
No. Of Emplo
-
ifob Titles
WAGE SURY
- South Plainfield
Bnprnt Rate N
-CEEVRCtJ
'TENN!O
eric4
N4t1-Lead -1)T&jstrtes
-
Union - Nor4eastern Carbidr - prdthcts
Survey
2rae
2 Backer
$8.00
1 Warehouse Man
?.l0
1 Mobil Equip. Oper 8.20
1 Mill Operator
8.60
1 Mechanic
9.40
6 TOT
Straight Tithe Average
8.38
Date Last Increase
ANOtJNT
Number Hourly Employees
6
Union
Dental Maw
- No Yes
2nd Shift
.15
3rd Shift
.25
Products
Talc
$8.97
8.917
8.97
L54
.28 6/27/83
25
AFLCTO
Yea
.25 .25
Chemicals
$8.77 8.77
9.7-7
9.sg 10.75
$9.72 9.79 9.79 9.73
10.66
$10.41 11.02 11.02 12.44 11.54
1O.s8 9.78
16.58
l],.55
$9.32 - .9.82
9 .66
.10.39 -10.89
935
1/25/83 5% 600
CPTtJ
Yes .25 .50 Calcturn,
Chemfrls.
9.93 2/1/83 7% 48 OCAW Yes ;21 .21
Titnjun
11.28
lO.24
5/83
6/83
N/A N/A
500
OAW
es Yes
.35 ld of hour
w4ge per hr.
.50 + .20 t
'I
Rotating
Chemicals, Ruins, Dry
Pctqdets, &iFluidt Plastica
etc
10. 01
US Department' of Labor
Mine Safety and Health Administration
P.O. Box 1874 Albany, NY 12201-1874
August 5, 1987
Mr. Keith B. Lehman, Mill Superintendent Cyprus Mines Corporation 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
The enclosed inspection report covers a Federal inspection of the South Plainfield Mill, 1.0. No. 28-00959, South Plainfield, New Jersey, conducted on July 20-22, 1987. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Industrial hygiene samples, collected during this inspection, require laboratory analysis. You will receive a supplement to this inspection report upon completion of the analysis.
Actions taken as a result of this inspection were:
ORIGINAL AC1IONS THIS INSPECTION:
Issue
Terminate
Citations:
I
I
Orders:
Modifl'
Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
Sincerely yours,
Harold L. Thompson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept. of Labor and Industry
LEHMAN 01986
AnACUMENT
Nanhours for the first quarter of 1987 were 3,585. Manhours for the second quarter of 1987 were 3,612. There were no reportable accidents. The incidence rate and severity measure were zero.
Safety was discussed with four employees. Topics were dust, noise, and electrical safety. The plant was in very good condition. The writer also discussed and demonstrated electrical examinations with the mill foreman and electrician. The superintendent was very cooperative and safety conscious. This was a well handled operation.
A review of records indicated the operator was in compliance with Part 50 reporting requirements outlined in Part 50.10, .20 and .30.
Pending the results of dust samples being analyzed in our laboratory, a
supplemental report will follow.
-
LEHMAN 01987
Mine Citation/Order
U.S Department of Labor
MFne Safety and Health Administration
Section IViolation Data
tV;i cit I/JO1. Date Mo Do
Yr . 2. TIm (24 Hr. Clock)
3. Citation/ Order Number
2629286
f.fl /i4''%4. Sed To 1r1ev44' AllJs'#etn/e4'4rV 5. Operator 4lA'ef OfitiZeft"
.Mine
V .tline ID
J',J" ,11;//
2- C 1? 7,
(Contractor)
B. Condition or Practice
fl8a. Written Notice (103g)
e,p r fle aPa4xi Z/1. a e,Vdia 7 e6c'fccpj tie eee/cfl
IntA, r4o//a//n.,
IAlit0-
O.. S
- -. - __;_
7 ey c.fe . JQA'r en t'./'r,ttotP' t/70tC/i r
7'.-ri-V/d /
/
See Continuation Form (MSHA Form 7O003a) C)
9. Violation A. Health C]
Safety Other
B. Section of Act
C. Part/Section of Title a CFR
I2C0
Section IlInspector's Evaluation
10. Gravity:
A. Injury or Illns (has) (is): No LikelihoodD tJnlikely
Reasonably LikelyD
B. Injury or Illnass could rea-
sonably be expected to be: No Lost Workdaysfj
Lost Workdays or Restricted Duty D
Highly Likely
Occurred D
Permanently Disabling D
FataiN
C. Significant and Sutantial (See Reverse): YesD No
0. Number of Persons Aftected
11. Negligence (chock ono)
A.NoneD
B.LowD
C. Moderate
D. High D
E. Reckless Disregard D
He-H12. Typo of ActonJjJ Jt
14. Initial Action
A.CitationD B.OdeiD C.SafeguardD
D. Written Notice
13. Type of Issuance check one)
Citat on
OrdorD
E. Citstion/ Order Number
F. Dated
Safeguard D Mo Ga
15. A,a or Equipment
/I
16. Termination Due A. Date
Section IllTermination Action 17. Action to Trminate
/ IJj /jYrJ8 Time (24
212
Hr. Clock)
1, '5
18. Terminated
Mo
A. tate
Da
B. Time (24 Hr. Clock)
Section IVAutomated System Data
19. Type of Inspection
22.Si3,Laetivity code)
0 I 20. Event Nur,tec
/ /kV 7
21. PtT0y Or Miii
MSHA Form 7O003,Mar
23. AR Numb&
43'
LEHMAN 01988
Mine Citation/Order Conti$uttioPc
US. Department of Labor
Mine Safety and Health Administration
*
Section ISubsequent Action/Continuation Data
01. SubsonJ5nt Action is. Continuation
4. Served To
aJt'e,Z4 A e4s1ttJ
$oi rt7A,icPi;&,tijyy 7i'j - oo76.Mine
MoJDa Yr 3. Citationf
oI>Ji(Originollssue)
917 ONrduermber 2 2 7 2
5. Operator
Lcfr -
aI
,_1
(Contractor)
Soctidn IlJustification for Action
77/rl/xryeq Cc fr&t4ervI/,t,atc%,"/e'c,,/i7t;ac'rct'st<p
ROPE-
See Continuation Form U
Soction IllSubsequent Action Taken
8. Exiendod To
Mo
A. Date
Ca
Section tVInspection Data 9. Type of Inwection
A
A
MSHA Form 7000-3a, Mar 5 (Feus
Yr B. Time (24 Hr. Clock)
C. Vajted 0
i Tenninated,fl E. ModifIed 0
Event Numbft
-
/ / sq b Iz
AR Number 12. Dote F Mo I Da I Yr 13.limo (24 Hr. CIock
b7I7I9I2-3
L' 63
LEHMAN 01989
V
--
MILL-SUUIH PLAINFIELU
43O6
CJN --TALC
ASSETS e
'JiPM&j@T Io!
40N114
EQflVT4EN1
NUMBER
EL 03236 03236 03237 03237 03233 03Z38 Cain 03Z39 O3ZO
1 Q3240
03243 03i4*t 03244
ARTICLE
CCPRSSIJIt
C C PIPR ESS CR
TRUCK -. TRUCK TRUCK TRUCI
UNLOADER 1RACTG TRACTOR
SILO SILO
L1CtMAL
MAINTENANCE
I:;
03286
03281
tinS-a
032B8
S1URAG PAD STORAGE P&D iRAP14ACPtZN WRAP MACHINE
03289
IWX :iatHIE
25 uP icGriSOLL flR
70W140T0R CAT t1FT1JW7XtUS 1U04QT0R CAT LLT AUTO 1RAS
LROE tISCA1 Q)rCA FthtJ /FRUi'JT 14U LOAOER
-2 j5 Uttt3t tL-x-STUR1E-j9I'
iI.SI ILXLJ .SScI ACtUIITXO& CLSL WE idB
fltThi CRUDEAfl-3BS A--
IPH STflctfltTtltF-3U---
tZfliFT-T508-13moflr
AOtn. COST AP iaar
MS1k 4F 3a5P
- C014PA1[r Cap4TgaL
329 29 329 29
329 29
-- - 29
329 -29
2t:3-29
349 Z 329 29
0979 -
0919
tZ79
1219
PAGE 1].
ADJUSTED AMOUNT
500.00
-
-
S
4,100.00
4. TOO. 00
2,00 0.00
2.QOO.0O
2,000.00
-
1
10 .9 80. 00
3, 0 00. 00
3,000.00
t 3t9. &Q
5,349.00
li-ala. no
11,378.00
4,101.00 t,12Z.tU
21t121.00
-----25,Z4tcl.O000
2,941.00
--:;
c----ALJi 04, 1986
'i43O6 ASSEIS aCvXEMQ-TlJAILPClEWT NO.
PAGE 72
: DcJLL-SQLJTH PLAIJF!ELI)
f1OTH OF JUL.1986
EUtJ1PflEN1' NUM3ER
D347C 03410 0355r
ARTICLE
t'LAT
PLANT
tWIOVItncR
/t)UtLKIP I IJI
-mpAJvacrs AF 3.i
AFE 68b
-
c.uwvAnr-CDNTRQC
NUMthER
j2p7
-azr t9
CFUIflE tt3O
FI?1A11CflC
ADJUSTED AMOUNT
31,662.0ff 51,662.00
03554
AUOZO VIEWER
538.00
04Cfl 'Iit.
OLLii a?AiK .U-c ibaLJ p4tV3 4M7tN W -
24.b78.O
.
04024 4ILL
24,818.00
04025
4ELDC
1ILLtr Mit' 23U t. J43621), aWE fl3
- 329
29
04025 34092 04092
LIELDER ScffJP T3GL SHOP TOOLS
it,-" .3,oiJ ' p11
- - 34r 29 -
829.00 1,243.00 Le 248. 00
O493 -. IAIL DOC(
04093 RAIL COCK
04t44 - -
04144 :h O4t45
ORYR
PLANT ....
GUA&WSt RAIt tr Afl Sftdb
04145
PLANT
Oqt-4t--PtANT -
-ACCESS -ooeRflfE 388W
'
04146
PLANT CU['TPltESSQhl
JOY $ufitTAtZtkAt IN-t#55k5 Aft tfr3-
F 04141 COMPRESSOR
UNTI OiL -UIStft4SiN& UDt-lwcta-tet-tao-AF-t86- - -
04148 UNIT
ofi19tJ .kc? TIJULJ
H 04198
SHOP TOOLS
o4at0----CYC-tflttE
\
;C)L CaST tilt U4U2 jaw) ,dr-
ROttE* Mtt *EPtftCC$ENT ArE 6)5
Q4?5- -
-S29329
29 1-29
32-9
Z9- Ofl
-12-80
29 06*1
--fl ---------tt-81r-
29- i-eta
915.00
-n5deo
565.00 t7,t52.-ee17,152.00
t,-63.-oe-1,635.00
-- ---fl,BdOaOO-
21,880.00 -3,eflweO 3,098.00
-
L.iSO.00 1,350.00 tt-,251).6o
-
-I
/I:-- -r
- AUG 04, 1986
-
NLLL-80(JTH PLAINEItELU
CI NP413T0A6LC ASSETS Y EQUIPMENT ejv.
NO1TH OF JUL.1986
fQULPt4ttT
rns: NUMBER 04200
AM ICt
CYCLOI'1E
-- ---------- ------dESCRtWfIOfl
0k2G2 :AC
OZL ST <A'i3 4OjL CGaT CIIi 041S
S
I. A
04202 RACK
04203
CONDITIONER
04203CONDITIONeR
04451
hJt' FOULS
AIR BI0LAB 12000 atil CARKTER AFE Sb DL CUST Ci Q4U9 A.E au
04251 SHOP TOOLS
H 04252 SYSTEM
VCUU$ AFE 631 6 ADUL COST 04252
04252
SYSTEM
.
4 04333 AREA
04333
AREA
WAITIt$-FQR ThUc4(.DRTVER ADDL CbSt CR4333 AP
04334
LOADER
920 CAT SN 621(10130 AU 892
04334
LOADER
04547
'104541
DOCK SEALS DOCK SEALS
AFE 937
--
04781
LOADER
SKIO-STEtR SN LL568
04181 04818
LOADER
aui
VENiLDE UIPROVEEvTS
04618
U05047
51N OVEN
LITTOc4 MTCROWAVE AFE 1014
- 05041 05048
OVEN HOiST
50 FT [R53 eLECTRIC JEt AFE 1015
05048 HCIST
I. 05049 -
SAW
JET BAND NVSS 112 AFE 1085
c-OHPA1W -tilNi-ROL AC(l-VkT
NUMBER
329 329 329
U?
329 329 3Z9 329
29 329 329 329 329
29 29 29 29 29 29 29 29 29 29 29 29
0681 0181 0481 0981
1181 0182
122
oaaz 1262 1282 tzaz
PAGE 73
-f'ttt*tICIAL
#OJUSTED AMouNt
11,230.00 113.UJ
tn.ao
414.00 414.00 7S.3O
78.00 28,O8L.00
za.osx.00 Z,59400
2,594.00 49,000.00 49,000.00 2,219.00 Z,219.00 14,162.00 14,16Z.00 3L,099.00 31,099.00
4L3.28 413.28 1,103.92
t,103.92
L,650.00
.- ---- -.
:1
I
-
- -- -
I
AU6 04. 1986
MILL-SOUTH PLAINFZaI3
QU17flENT -- aRt NUMBER
05049
05050
1Jt5050
35031
i
SA( HELL)ER
liELlJEk
N4306 CIM--TALC ASSETS 8? EUUIPtIENT NO.
MONTH OF JUL.1986
VESt1tVtIur.
CnNPAIqY--tUWTRr RLW-UATt $UMBER
MILL& CP-300 M1 W/WIRE PEED SN JC64606Z
- ------------
iALcS TAX
329 29 329 29
1262 0485
35031.
TYPEWRITER
SILVERREED MEMORY 81.66
35031 TVPE&RITER---------
-
i99)
DGL COST
- 35999 35999 CABINET
FUR VTR C5OE TV UNITS
329 29
329 29 329 29
3Z9 29
0485
G919 0984
0864
. CABINET : 43003
329 29
0384
43003
PItI UP
1982 0R0 P-250 VIM 1F1HF2513CPA19481 PIrIA P.
329 29
USd4
43003
PICK UP
84020 -- -C-L--A-S-SI-F.--IER---- JET STREAM - AFE 83-11 ADOL DETAILS REQO
329 29
0384
0B134
84020
CLASSIFIER
-84U3
-40UtCUST
84032
840W
64032
C0iTg0LtR1wttE RXtL gt'ttF
CONflOLLER
SYStEM-
E1ft-Btit1t PtttkbIiErlt?rBS-03
3fl 29
tots
ir rzas
L.. $4034
SYSTEM
auIHTIc2TR MIJUcL sic S/N
7tttc5$.rt/
29 Lca
,
PAGE 14
flaiCflt
AOJUSTEO AHOUNT
1,961.00
82.20 82.20 1,370.00
2,300.00 43.b5
2,043.65 340.00 340.00 350.00 350.00
4,025.12 4,025.12 51,513.51
.,4.6r
5 L.818. 19
- tY3SfllI 1,351.11 442.13 442.13
2n0fl. 2-s-28,021.25
,4d1.ul
(/I
4L11 04. 1986
biILLSOUTH PLAINFELU
NUMBER
CI1K44T3A06LC ASSETS di EQUIPEiT NO.
1UiNTH OF JUL.1966
-. tE$CRWflVIr
-
tVMfltY tOtTkQtE.(DflE NUNSER
85016 93011 93011 93012
930t2
93013 93013 93013
/:j 93013 0013 93013 93013 93013 93020 93020 93023 93023 k 93038
93038
.Y:
: 93016
93076 9:3(24
aRI&HTILIETR
I&ANP
RAMP
FREieiI
1T RAN
RMP PLATE PLATE COLDM TV COLOR TV
RECOROER IECOROER PROJECTOR PROJECTOR PL4TFIJtU4 PLATFORM
RAIL RAMP 20P1
ON UN1L)NTIFiEU AiTICL
CiUJUE UNLtMDIG RAI4P AIW PAD
FAR1CATO OOCI( PLATE FOR CRLJOE UNLOAOING RA
fJC42 300
VIDEO JZ55
USED NOVIE ?ROJCTOR
CK(JUE UtLUADIU
Dt-' Plc. I
-AIRCODITIONIN& UNIT (CARRIER) S/ti S380144
SA..zS T1X
329 329 329 329 329 329 329
30/3329 33229t
TAX 29
DOOR
t/St T1* -StE&Lr
S
29 1083 29 1083 29 1283 29 1283 29 0784 29 0704 29 1163 29 1283 29 0684 29 &684
29 O-t8t
-29 ----- -- 0-385
PAGE 75
1N4NC1At ADJUSTED MIOUNT
6,457.09 2,550.00
2 .5 50. 00
1. 88
3,400.00 3,400.00
350.00 350.00 301.94 301.94 453.46 453. 46 425.00 425.00 3,400.00 S,400.00 410.00
434.60 32.16 32.16
535.95 241.35
-
"S
:..
is
S
5
S
AUG 04, 1986
MILL-SOUTH PLAINFIELU -tUIP#Et41 - ARTICLE
NUMBER
-.
-
93124 93141
-
M4306 GIN--TALC ASSETS UY EQUIPMENT NO.
f4ONTM OF JUL.1986
-DESCRIflI0t
----Att)trCO&TtASOR SALES TAX TRAILER RESTRAINT
-tUMPAt -tUttTotACQ-OATE
NUM8EI
329 29
329 29 329 29
O285
0385 0285
AOt.L CJST
329 29
0885
PAGE 16
FINANCIAL ADJUSTED
24*.C9
--
-
15.00-
2,569.00
3iClto4k
34.51
-
L.
--
93141 0ULKRAILSYST NAaNET Fa43T
93141- --8uL-K-aAnSvSi-
93148
ADOL COST
.
--
93148
931-46
93148
CURTAIN
NOISE CONTROL
-
-- CURT*I?4---------- --
T.\A
9314-8
93154 9315493999
GRANULOMETER flRIICLE SIZE AcALYzER AfE 55-20 _-_,
6RANULONE1E -
--
329 29
329 29
329 29
------------ .
329 29
-----------
329 29
329 29
0185
3,094.00
3t094OO
0585
121.41
- --------------- -----127.4-F---
0385
0385
-
0186
2,399.08 ----2,399.08---
18.01
-
26.265,63
245 43
0983
159.00
-: RAILCAItACCES AOOIIIUNAL ACCESSORIES
---..........-
ADaL LUST
-
STEEL TUBING 3T4-409 L6GACARBON STEL-6 SLIRCOUPLIN
- 96000
- .-9600W
91006
__9Q6
4AILCARACCES
:PA1S
TO LJAS)Ai DOCK KENOVED C.1Ct(Tc fI.i(
REPAIRS------------
SLOG ADO C0ST745 c4_4-L;)
Et-OG-
. -'
329 329
3-29329 - 329
329
329
29 0185 29 0185
-0285 29 0165 29 0185
2,111.09 139.23 -22 52 585.66
858.41
29 1183
100.00
---------------- --440.40--
29 1185
----- -----
L.280.O0
j. l.
:;.
I)
,1
AUG 04, 1986 1 MILLSOUTH PLA.LNFIELO
NUMBER
-
114306
CAM--TALC ASSLTS BY EQUIflENT NO. - MONTH OF JUL.1986
tElcwrpnow
91006
STORAGE BLDG ADO COST AFE 83-20
91006 STORAGE 8LDG
SI 91006
SLOG
91006
dIOG
S
CRUDE STORAGE BLDG
tv/Sib PYLirJflS
329
329 329
NUMBER
29
29 29
0186
1165 1185
PAGE 11
ADJUSTED A$OUNI 400.00 400.00
19. 909. 84
16.80 19,986.64 2,435.662.16
-"5
':1
IS
Ls
-I
5
S
Sr
AUG 04. 1966
. 1 MILL-SOUTH PLAIi'IFAELCJ
--EQUIPItthT -- ARTICLE
1 NIDIBER
-
'I-
ASSETS
M4306
N
NO.
MuI'1TH OF JUL.1986
--------- - OtSCRtPT-fON
---- --CtNflffY---GGNTROL---ACQ-6A-T-
NUL'I&ER
PAGE 10
- --
-
-FL*ANCfAt
AOJUSTEO
-R4f*r CA - -
329-
29
-fl9 ----------34,*42.00
03223 -03224
SHEO
*ILL
-. 29 -- --2
34,442.00 --113.762.00
03224 MILL
113,762.00
03225
-.tAREFIQIJSE
--
AULJITION
---- - -
-329 329
29 29
0919 0919
I5,37S.00 26.t19.00
03225
WAREHIJUSc
180,551.00
03221 tJFEtCE 1 LAB
329 29
0919
151,335.00
03221
OFFICE C. 1A8
151,335.00
03221 SHOP & LAS ADDITION
329 29
0979
37,513.00
4 03227
SHOP C
31*573. 00
03229
SYSTS4
U.ILOADING HOPPER CAR
329 29
0919
94,976.00
:
03229
SYSTEM
03230
DRYER SYSTZN
329 29
0979
94,976.00 284,921.00
03230
DRYER SYSTEF
284t921.00
03231
SYSTEM
MILL FEED CONVEYOR
329 29
0919
189,951.00
03231 SYSTS
189,951.00
03232
SYSIEF4
MILL GRLNUING P&CKLNG
329 29
0919
199,344.00
03232 SYSTE1
199,344.00
03233 03233 03234 03234
SYSTEM
SYSII4
SYSTEN SYSTEI4
RQLLEKtIILL & PACKIt BULK STORAGE LOADI% TRAN3FR
329 29
0919
329 29
0919
-
532,281.00 532 .281.00 37,513.00 37,513.00
103235
03235
COMPRESSOR COMPRESSOR
15 HP INE{SGLL AIR
329 29
0979
500.00 500.00
H.
. .
ERf.c;. ifl A(''4r; t7ts
/
w
www 'C'
--- -
ERIE?. -
VIBRATORY_EQUIPMENT
rnws
PARTS LIST
1OA
Part
No. Nuit.
I Eisa
2 00$ Ca.ilnO 3 Clamp Rug. nina
4 Clamp king. kIn S Almalule Assln*ty 6 ElectIllel ,aimbIy I l5y
7 Til One (Soil. SecliOoi)
o TluY lSPellfy)
() 2 l Fill
(6) I l6 Hail'tovnd (ci fl4r S lb ye.
(c I
IS 7ubalal
Ory.
Elk Coal
5 aSS l730 6.53 730 l9.00 29.00 l0.25
22.00 32.00 22,00 5530
Part
Na. Ni,..
9 51,ocb Mourn lO Grenqoall
II Dill 5Pl5'n (sa,i l2 750ilng Spring Opacity)
4 Ply 5 Ply 7 Ply 9 Fly I] 7IinIr,g Spling Clamp l4 7l1y Mtun,lng Channil IS 71. Oil Aii100,tnl Pigs Nol pal of Anutldy)
Eicl' Coil 4 5 .50.1. 4 SOil. I Il.25 2.00
2 l.75,l.
I 1.75
I '65
Nole: Pall, no? liiltd above (ScreWs, flaIl and vaalhell) ale ilandild lam. oblilnible nO any Induslrlti iuPPiy hou.e. Pill. 16. 17 and 10 (Spllng Clamp OClIW.) ate of high'llran9lh steel.
pill. lined aboyr mull be teculed flom Ellez Manut.ltljlkig Company. When Oldellng pills, be 'UI. lb ipelify feedal Modal md Style. Part No.. and Gum lily.
To Insure l0Ol aIlgnmefll of lIla bar end tlay mounting channel, only matched 2 secliOfl iii bell ale fulnilhed.
11 Dial Spling are fulnllhed as a tel only. Replalemenl mull be mide bell. flanI md laM.
30A
Pat Ne. Nine
I CIII 2 Sody Claim5 3 Clamp kilo. FlenI 4 Climp Qlnn. Rear 5 Araailiol. Maembly 6 EtaclillIl Aeainbiy. I l5y 7 Itt Sir (901k 5.cliooi)1 B Tlay Specify)
(I) 5 s fl Fill
(6) 7 s 00 Rat Cl) 4 20 HilfOoand Cd) 4 a 20 ye (a) 3 S I? 7nbolar
Oly.
Ea I, Coin
5l050 2225
7,00 1125 29.00 34.00 12.00
30.00 32,00 38,00 3200 74,00
Pin Na. Nine
9 Shad, MacnI
ID G,otnm.l II Dill SprIng (311)11
l2 7unng Spling (Speedy) 4 Ply
5 Ply 7 Ply
9 Ply
l3 7,alhsn Spling Cieaip 14 fly Melinting Chianti
IS lit DII Aiignmanl Flab
(Nut pint at A.eembiy)
Each
4 4 I
Coal
& .5011. .2Oia.
l3,75 2,00
2 l.75ta.
I 2.00 I 45
Wale. PaIls nOl lilled aboye (oclewl, null and weihers) ale IlIndald beam obleinable an my indulllill ilapply house. Pals, 16. 1 end IS (Spring Clamp ScIew,) dc if klgh'afrenglh isal.
Pelts tilled ibove mull be leculed flom Elez Manufactuling Company. When Oldeling patti, be lule 10 specify Peedel Model and Slyle, Pan No,, and
Guam lIly.
I To iniuie plopel alignminl of Ihe ban end (ray moLinlirig IhanrieL only maltIlad 2 lecliOn lie ball ale ful nlihid.
ni Dill Spring ale fulnllhid ai 0 sal Only. Replacarn)enl mull be made bolh flonl and lean.
20A
Fir, No. Nine
I Baja 2 Body Calling
3 Clamp Rung. Fleal
4 Clamp Pin0, Ilal
5 Almilula Aailmbly
6 EtactIllIl Aaltunl,iy, I ISV
7 714 lal (Balk SlCiiOni$
B 7lay (Spadfy)
(I) 4 5 20 Flat
Ib) 7 I 14 PhI
((I4) )
3 5 20 Hlll.Eoia,d
3.21 ya.
(4 2 a l97ab6l1l
thy-
Ii I, Coal
5 a.75
6.75 8.23 20,00 2000 '0.75
24.00
3400 2a.ou 6900
Pail No, Name
9 SheIk Mounl It Glommn.l II olil 5pllng 5.011 12 7.41.09 Spling Ppacily5
4 Ply 5 Ply 7 ply 9 Ply
IS Tuning Opting Climp
14 711y M060lIrlo Chtir,tal
IS 711 Del fllm.nl PIll, Plol pl oP Aaaamb)y)
Qry. Feel,
4 4
I
Cant
5 .SOea.
.20.a. l230 2,00
2 1,75,1, I 125 I .65
Notem P8111 nDl hued aboye (Icrewl, null and wallaell) ale Ilandird Itemi oblainable at any IndusIlial Ilipply hoaie. P0111 16, 17 and IC (Spling Clamp ScIewl) ale of hlgh'llrenglh lIce1,
P0111 lined aboye mull be iecned flom Flies Manufalluling Company. When ordeling paris. be stile 10 Ipelify Feodel Modal and Style. Pell No., end
Qua en lily.
* To nilfte plopel alignil'flkfil Of 1110 bal and fray mounling lhtnnel. Only mttlhta 2 leClion lie ball Ire fumlihed.
Dill Splln0 ale fulnIsimmi ala ml only. leplaleaninI nsy.t ha made boll, flonl and lean,
40A
Fill
No, Nimn
I also 2 aody Cluing
3 Climp Sing. Fleni '1 Clietp 01'a. kill 5 AltItlale Auernbly a Ehecilical A,llrrbly. I 15y 7 Iii Sal leek Salliurma)1 a 7lty (Speci(y)
Is) S s 26 Fl.' OIl 7 . 20 Flat Id 9 s 17 FIn (y) 4 I 26 H.htgound (Ii 3 s 36 7tborijr (f) 4 s 25 tubalal 9 Skscb Mouni
OW.
(elk Cost &l23)
49.00
0.10
l230
39.00 70.00 l7.00
37.0) 4000 42,00 52,00 97,00 l02.00 4 13011.
Pill
No, Name
10 GrOmmel II DIal Spring (5el) 12 7unlng SpIro (Specify)
S Fly 7 Ply 9 Ply II Ply 13 Ply
13 TunIng Spniug Clomp 14 7'ly MaunlinS Chrnull
(Sploldnfyg) l")
SharI LOIn") IS lie all All gne,lnl Pl.,i
(Nai pill of A.aenth
OW. Ealla
4
I
Coal
.20 1125 3.75
2 3,00 ci. I 1.75
Nols. Palm nol lilled above (Illewa. nuil and washer,) ale IlendlId Items oblalnable It any lnduslll,al suppLy house. ParIs 16. 17 and IS (Splirug Clamp SCievam) ate
of high'iarenglh intel.
P0111 lilled eboye mull be leculed flom Elles MtnUfactuliJlg Company. When
oldeling pall,, be lute ID ipecify Feedel Model and Slyle. Pan No,, and
GLuanlity.
To iniune plOpel &ignmenl of Ike bil md thy mottling llaanflel. Only niatlhod 2 leclIon lie ban lIe fulnllhed.
l Dill Spring ale fulnilhed us a Id only. Rephacamenl mull be mede bolh flonI md loal.
LEHMAN 01999
45A
Plot No. Hem,
I Baae 2 Body Casting 3 ClumpPJno.Fr.nt 4 Clamp RIng. near
S Armature Anmoobly 6 8 lactrica I Aag.mbly. I ISV
7 Tie Bar (801k Section? B Tray (Specltt,)
(a) 7 a 30 Flat (b) 9 a 24 Flat lrj 12 a 20 Flat Id) AxSOTubul,r C,) 6 a 24 TurAar 9 Shock Mount TO Groinm,,t
Oty. Rid, Coot
5 12.50 65.00 1030 12.50
7000 '700
65.00 65.00 65.00 100.00 00.80
I4 325 ea. .20.a,
Pan No.
Nama
II Die. Spring IS,t)m
12 TunIng SprIng (Specify) S Ply 7 pty
9 Pa
II Ply
13 P, 13 Tuning Spring Cttnop
14 Tray Mourl$ng ctna,mal
(SptCify)
Long (2't Short (r44")
IS Tie Oar Alignment PInt, (Not part of Aa.mbly)
Qny. Etch Coat
I 4400
3.00,1.
4.50 3.25 I 3.25
Note: Parts not Hated above (xrewa. nuta and waaherz) are alan dtrd ilema obtainable at any induatriat auppiy houae. Paris IS. 1' and 10 (Spring Clamp Screwa) are of high-atrength abet.
Paris tiated above muat be aecurod from Eriex Manufacturing Company. When ordeilng parlu. be aure to apecify Feedet Model and Style. Part N0.. and Quantlay.
To inaure proper alignment of the bar ond tray mounting channel, only thatched 2 eeclion tie ban are furniahed.
Olac Spun0 are furnialsed aa a act only. Replacement muat be made both fooni and rear.
.55A
Part OW.
No. Name
8 .1, Co,t
I Btae 2 Rudy Cae'is. 3 Cltn,p Ring. Front
S 4780 2*80 5225
4 Clump Ring. Rear
2730
S Ansatere Assembly
6 Et..trl.tt At.en*Iy IISV or 230V (Specity)
'tOO
a2.00
7 TIe Bar Moth Seelionar
37.00
Tray Specify)
(a) 9x 38 Fur
85.80
lb) II a 26 Ftal
I 95.00
C.) (Ml
7t
a
22 Flat 38 Halt
noutd
9500 115,00
4 a 4t Tubule,
(f) 6 a 42 Tubulor
(g) a a 30 Tubular
'15.00 115.00
'5.00
Part No. Nam,
P Shock Mount to Crannrmat II Di.. SprIng Set (SpeniltO 12 Tuning Spring Bpeclfy)
7 Ply 9 Ply
II Ply
13 ply IS Ply 13 Tuning Spring Clamp
14 Trty Mons.Olng Chamel
(SpecIfy) Long (2t
Short (IS") IS Tie Bar Alignment Plate
(No, Peot of Auaembly)
Clv.
Each 4 41
I
-
Coot 33Oat. .eo.a.
130.80 6.25
2 2.SOea.
7.80 I 5.00
I 2.00
Note: Parta not hated ubova (xrewa. ruuta and waatngrs) are atan dtrd Irma obleinabte at any lad uatrlat au pply houae. Ptrls 16. I 7 and Is (Spring Clamp Scrawl) are
of high-strength abet.
Paraa tintad above muat be aacurad from Ones Manufacturing Company. When
Quaootlt-'-r - - .- - -ordering
parts.
be
ture
to
opecify
Feeder
Model
_5r .
end
S-lyut-e-.uPar_t ,N.Co_a..
and
'To inauro propar atignmen 'of the bar tnd tr.y mthanting ehanne I. only matched 2 tection tie bsra are furnished.
a' Cite Spring are fumatahed aaa net only. Reptocetnant muat be mtd both front end roar.
50A
poet
I
No. Flume
Oty. tad, Coot
811* I 2 Body ICaastng
3 Clamp Ring. Front
4 Clamp Ring. R.tr S Am,uiur, Anembly 6 Et.ctrkal a.embly
tlsV.ot 230V(Spe.ify)
7 tIe Br (Beth Section.? B Trty MpeclIy)
(aT 9 a 38 FIat Gr) 3 a 26 Flit (.p I, a 22 Ftat (dl B a 30 HetI Round (a) 4 a 45 Tubular (I) aa 42 'Tubular
.' .tf__(!L-8.a.3,iubytar._._...
47.00 137.06 232 273
7939 a230
3780
85(9
9S 9S.0 115.09 IIS.00 nIS00
ut80
Parr No. Name
. Qty. Etch
9 Shod. Mount
ID Grommet TI Di.. Seeing Sat)"
4
I
4
12 TunIng Spring (Specify) ' 7 Ply
.
9 Pty
II Ply
13 Ply
IS Ply
IS junkie Spring Clamp
2
14 Tray Mounting Cheroot
(Specify)
Long (SE")
'
Short (IS")
IS n. Bar Atlgnm.nt Fbaee- I
Aaeawb4,,.,,
Cost 3.50 au 30 en. 7QQQ 625
7.80 2.00
-.
Note, Parts not toatad above (acrawa. nuta and math..,) arC etandard Ilema obt.lnebtd
any Induatriai aupply Iiouue Paata 16. 17 and 18 (Spring Clamp Screw.) are of hlglvairength abet.
Patti tinted above ,nuat be a4ured fronl Orbs Manufaouring Comptny. en ordering pttla. be sure to pecify Feeder Modal and Sa'11e. Part No.. end
u.ntity.
To Inaur, proper atlgnment of be bor and otey mountIng dlanflat. only matched 2 aection tie bars are furnlah.
mae ,a-ing are furnitTned at aer only. leplaornienr muat ba mad, both front mdraar
ERIEZ MAGNETICS Heaflquarterg a Erie, Pa. U.S.A. World Authority In Magnetic Services and Equipment for InfdustrY ERIEZ
ERIEZ OF CANADA Ltd. 133 Oalcdale Rd.0 Toronto (Downsview), Ont.. Canada MaCNETICS
ut'a
LEHMAN 02000
a MODELS bA, 20A, SOA, 40A, 45A, 50A and 55A
Installation, Operating & Maintenance Instructions
P (WITH REFERENCES TO PARTS LIST)
BEFORE STARTING YOUR VIBRATORY FEEDER
MOUNTING This HI-VI model should be mounted on a flat surface in one of the following ways:
VM.IOA (I)
POSITIONED AND FASTENED (Fi9. 1)
Fastened to desired surface with bolts or screws of proper size through the base grommets. Use flat washers under the bolt heads. Do not fasten the bolts or screws too tightly or the vibration isolating effect of the grommets will be lost.
POSITIONED BUT NOT FASTENED (Fig. 2)
Fixed headless stud pins of proper size and spacing. Set the base (with base grommets in place) over the pins.
Fig. 1
NOT POSITIONED OR FASTENED
Simply place on a flat surface in thp desired position
ELECTRICAL CONNECTIONS (Fig. 3)
1 Check the specifications of the power line to be certain that they are the same as those shown on the nameplate of the Feeder and Control.
2. Connect the black and the white wires in the Feeder power cord lo the terminals in the control box marked "Output"
1 Connect the green wire (ground) to the lug provided in the box.
Connect the power line to the terminals in the controt box marked "Line"
Connect the lug in the control box to a good earth ground (a cold water line is excellent). If a wellgrounded metallic conduit system is used, the latter connection may be dispensed with.
covER
OUTPUT
LINE
Noit: The Erki VIbr.tory Fnd.r dAna! be op.rated from a DC source
YOU ARE NOW READY TO START YOUR VIBRATORY FEEDER
OPERATION AND MAINTENANCE
To start the Vibratory Feeder after all connections have been made: turn the switch on the control to the "ON" position and adjust the feed rate by rotating the
control knob. Norma! ly no warm-up period is required. Do not operate the unit with any associated equipment
No routine maintenance or lubrkation is required, except that any accumulation of foreign matter should be periodically removed from between the tray and the body to prevent restriction of movement of the
touching any part of the unit.
vibratory elements.
ERIEZ MAGNETICS, ERIE, PA., U.S.A.
LEHMAN 02001
M. I CA (2)
SPECIAL TRAYS AND ATTACHMENTS
Erier engineering service should always be consulted before undertaking the design or construction of special trays. Neither standard or special trays as furnished by Eriez Manufacturing Co., should be modified or attachments made without first consult' ing us. (See Standard Tray Specifications.)
,n i
ADJUSTMENT (Tuning)
The adjusting means is solely for producing opflmum performance of the unit where a specific material of low (under 40 Ibs./cu.
ft.) or high (over 150 lbs/cu. ft.) density
s to be handled continuously ... also where off-standard sizes and shapes of trays are required.
This unit is tuned by changing the stiffness of the tuning spring (See Fig. 4) or springs. This adjustment conskts of varying the number of springs, or the number of fiberglass plies in individual sprrngs.
in NORMAL OPERATION al full voltage the total dkplacernent measured at the bock of the tiebar (or the back of the tray if a displacement sticker is used) is 020 for WA; .045" for 20A through 5.5A. lii general
these displacements should not be exceed' ed by more than 005".
Fig. 4
HOW TO MEASURE DISPLACEMENT (See Fl9. 4)
With unit operating observe where the fine gray lines on the displacement sticker meet. This point will be higher or lower as the displacement changes. Opposite the point where they meet, read amount of displacement. If a rule is used, the displacement can readily be measured as a "blurred bar" at the back of
the tiebar,
NEVER OPERATE THE UNIT IN A STRIKING CONDITION!
A. Adjusting (tuning) Guide
The following general rules should be borne in mind when making ad-
justments.
To increase the tray displacement. decrease the stiffness of the spring
system.
To decrease the tray displacement, increase the stiffness of the spring
system.
The above rules are true where the unit is operating on the normal side of the tuning curve. If increasing or decreasing the spring stiffness has an opposite effect, it means that the mass of the tray and/or load has been great enough to throw the operating point to the reverse side of the curve. which is undesUable. In this event, the stiffness shourd be increased (or the tray-load mass reducedi until the behavior s in accordance with rules (1) and (2) above, The unit can then be properly tuned,
To serve as a guide to the stiffness of the tuning springs. each spring is marked with a code number. Example: 13 125. The frst two digits indicate the number of plies in the spring. The following numbers indicate the relative spring stiffness. The higher this number. the stiffer the spring.
The total stiffness of the spring system is the sum of the relative stiffness numbers. By combinations of standard stiffness springs. virtually any desired stiffness can be oE'tained,
S. ADJUSTMENT FOR NON-STANDARD TRAYS
In the adjustment of the unit, the following steps should be followed: Attach the tray (see Tray Installation Procedure). Be sure that all bolts are tght. Energize the unit at the nameplate voltage and frequency.
a) If a contr& box is used, turn the control slowly toward the full "ON" position and observe the unit in operation. If a control box is not used, turn the unit on and off quickly and note its performance during the "ON" period.
b) If a hammering noise is in evidence. the tray
ER1EZ MAGNETICS. ERIE, PA., U.S.A.
LEHMAN 02002
vM.1OA (3)
displacement is excessive, To produce normal quiet
operation at full voltage, increase the stiffness of the tuning spring stack by substituting a leaf or leaves of greater ply for one or more of the tuning spring !eaves, or by adding additional leaf or
leaves. until approximately normal total displacement is obtained, Under normal operating condiEons, the unit may be turned on or off without
any momentary or prolonged striking noise.
c) If the displacement at full voltage is considerably
less than normal. decrease the tuning spring stiffness by substituting leaves of lesser ply. When installing tuning springs, be sure that all spring clamping screws are tight. Additional springs may be purchased from Eriez Mfg. Co.
C. ADJUSTING OR TUNING FOR VARIOUS DENSITIES OF MATERIALS
The unit may be adjusted to provide optimum per-
formance for a specific density of material in the sme manner as described for non-standard trays. When a unit is adjusted, with the tray empty. to the normal total displacement for that unit (given above), it is set for optimum performance on a material having a den-
sity of 100 lbs./cu. ft. All standard units are so adjusted at the factory. For very light materials, optimum
performance occurs with displacements above the nor-
mal value, but not to exceed .005" above the normal
value. For denser materials. optimum performance occurs with displacements below the normal value,
The basic characteristic of these units is such that the volume output is virtually constant for materials from 40 Ibs./cu. ft to 150 Ibs./cu. ft. when units are equipped with standard trays. When non-standard trays are
used (particularly large trays). a tuning change is often necessary to provide optimum performance for
a specific material: also. since the actual "dead" weight
of material on the tray may be appreciable.
REPAIRS
Coil Replacement
The coil in a vibratory Feeder may require replacement due to operation at over-voltage, or normal "aging" of the unit, Re-assembly after a coil change will require checking and possible re-centering of the ar gao between the E-Frame and the permanent magnet elements. In the 30A. 40A, 45A. 50A, and 55A the air gap is directly accessible from the outside of
the unit as described below. In the 1 OA and 20A. the air gap is not directly accessible from the outside, so that a somewhat different adiustment procedure
is required.
The followh,g procedure should be foilowod n
removing and replacing the electrical assembly (See Fig. 6 & 7.
DyE ROLlS
Fig. 6
Remove the screws securing the lower end of the tuning spring and those securing the tray channel to the front section of the tiebar. Remove the tray. the rear section of the tiebar and the tuning springs in One piece.
Remove the screws securing the electrical assembly plate to the body casting and lift the entire electrical assembly out of the body cavity.
S. Remove defective coil or E-Frame assembly and install new coil or E-Frame assembly (Order from Eriez parts list).
In replacing the electrical assembly, insert it into original position in the body casting. DO .NOT
FORCE THE ASSEMBLY INTO PLACE. When properly aligned, the assembly will go in readily although
there will be a distinct "pull" exerted by the permanent magnet in the armature, To overcome this pull. it may be necessary to guide the ptate with a screwdriver. meanwhile applying pressure to the top of the plate.
Start the electrical assembly plate screws into the casting. but do not tighten completely.
ERIEZ MAGNETJCS, ERIE, PA., U.S. A.
LEHMAN 02003
6. 30A, 40A, 45A. SOA, and 55A o'ily-(See F9. 8).
Remove the cover nameplate from one side of the body casting. With a screwdriver, remove the cork from the gap access port.
Working through the gap access port in the side of the body casting, and using a non-magnetic feeler gauge approximately .072" thick (furnished with each unit), check the air gaps between the E-Frame legs and the armature pole pieces (See Fig. 9). These gaps should be uniform in width and parallel and as nearly alike as possible. If they are not, they should be adlusted by shifting the electrical assembly plate. In checking and adjusting the gaps, it may be found convenient, and the internal parts wil) be easier to see, if both cover nameplates and both corks are removed.
Tighten the electrical assembly plate screws and rep'ace the cover nameplates.
7. bA and 20A only.
After nstalling the electrical assembly and inserling the screws somewhat loosely, approximately center the assembly with respect to the armature. This can be done by noting the front and rear points at which the E-Frame contacts the armature. Tighten the eiectrical assembly screws.
R&nstail the tray4iebar-tuning spring assembly (See instructions below).
With the unit operating a! normal displacement, check the centering of the electrical assembly with respect to the armature by exerting equa' hand pressure alternately forward and backward on the tray. If such equal hand pressure causes armature strikhig in one direction but not in the other, the electrical assembly should be loosened slightly and shifted in the same direction until striking ceases to occur. Retighten the screws.
TRAY INSTALLATION PROCEDURE Use of the Alignment Plate (See Fig. 10)
The alignment ptate furnished should be used to in-
sure proper alignment of the tray, tiebar and tuning
springs whenever a new tray is installed, or an old one
reinstalled after repair work. The following instructions
should be followed:
1. Attach the rear section of the tiebar to the body
casting, using the alignment plate in place of the
vM.1 DA (4)
AIR GAPS - ADJUST to .072'
Ag. 9
tuning springs. This puts the two sections of the tiebar into proper dimensional relationship.
Attach the tray and fasten the bolts securely. (See Fig. 11).
Remove the alignment plate and install tuning springs in the proper number and ply to give the desired displacement (See Fig. 12). See tuning in-
structions.
Fig. 10
Fig. U
r9. 12
ERIEZ MAGNETICS, ERIE, PA,, U.S.A. LEHMAN 02004
VM.TQA (5)
SPRING CHANGE OR REPLACEMENT
Although the non-metallic disc springs used in these HI-VI Feeders have outstanding life characteristics, failure may eventually occur, especiaily if the illsplacement-is greater than normal. The symptoms of such failures are:
Erratic behavior of the unit
Greatiy reduced displacement or
Greatly increesed and perhaps uncontrollable dis-
placement.
If spring failure is suspected, the base should be removed (See Fi. 13) and the front disc spring carefully examined for signs of delamination or breakage, especial!y at the center of the spring. A failed spring can be recognized by the appearance 0f the surface adjacent to the steel hub of the spring. If this surface has a discolored or whitish appearance in this area, perhaps accompanied by a bulging or irregular appearance, the spring is defective and should be replaced. If found defective, the front spring should be removed and replaced before disturbing the rear spring (See Fig. 14). Remove the tray, the front section of the tiebar and the front clamp ring, replace the spring, and replace the clam. p ring and the tiebar section In order. Make sure that the arrow stamped on the spring points up, and that the tiebar section is straight and lined up with the
rear section.
After the front spring has been checked and, if found defective, replaced, the rear spring should be checked, in much the same fashion without disturbing the front spring (See FIg. 15). Remove the rear clomp
ring, examine the spring, replace if necessary (making sure that the arrow stamped on the spring points up and that the holes line up with the tapped holes in the body cstny after the center bolt is t%ghtened) nd reinstall the rear clamp ring. The other parts can then be reassembled, following the tray installation procedure described, and the unit tuned to the corRect displacement.
WHEN TIGHTENING ThE DISC SPRING CENTER CLAMP BOLTS, THE FOLLOWING BOtT TORQUE
VALUES SHOULD BE ADHERED TO, OR AT LEAST
CLOSELY APPROXIMATED:
10A - 25 lbs-ft. 20A - 30 lbs-ft. 30A - 40 lbs. - ft.
4450AA -50A -
SSA -
70 lbs. - ft. 70 lbs. - ft. 275 lbs. - ft.
275 lbs. - ft.
FRONT DISC 5PM
ousi ier FOR DEFIcT
PIg. 73 FIg. 14
The Hi-VI Magnetic Drive Circuit
OId.style electrOmagnetic equipment has Sn incrfincrit atroetrelenc type operation, what mA,, mounted on springs 'a
ttrncted by a DC electromalnct .nd retUrned to it. original position solely by the springs. The new MLVI method in-
COtPOratcS a liretime permeneat Alnieo macnet and is operated dreetly rrom an oltctnatinz current line.
it the HI-VI method, the .priag mounted man is alternately both attracted and rcpdlled by an AC ckctromagnet
asmted by the apt flge.
Intermc,bing S Sxcd polerity permanent mehjiet wtb an nitcniatina polarity AC electromagnet eliinin.tn the rectifier
sincc you would hne an altcnatint attracting and repelling rorce n the ptarity of the eleetromngnet alternated.
It -will be noted that the pole pieces or the pernrnzent magnet arc intennahed in the air gaps oran electromaguet. The
pOkrit3? or the Permanent malnet is xcd the polsrity or the elettromnct altcrnnes at the line rrequency. We have
shown thc polarity orthe elcvtioinarnct as It would exist on one SIde or the sine wave. Note that both pDlcS or the ptnna
nent magnet are btlng attracted towatd the unlikc electromagnet pole.. they ore nho being repclled in tht
direeton
by the like efrctrom.zziet poics. This rcsults in rour Iorc,s aceurnulatb,i to drive the armatu' in the tame direction. It
91150 results in closing the nsflnetie cirtuit through the electromagnet providing a rnngnetizing effect On the permAnent
matnet on each side or the sine wave. The demagnetizing roree is vet) minor ror the attracting rozee and the tnalnct'e
line, o! flux would much prefer to be sttraeted than repelled. This always tends to place the ptrrnanent magnet in a mfl.
nething circuit regardless or where thc AC eurrcnt is on tbe sine ,4ave. As the polarity or the elcctromaptct ehanacs. all 0!
tbe rorcei are stvezad nnd the permsent magnet armature i. driven in the opposite direction.
ERIEZ MAGNETICS, ERIE, PA., U.S. A.
LEHMAN 02005
HI-VU VIBRATORY FEEDER SERVICE CHART
NATUREOF PROBLEM
ReducedorLow
j Noisy but Oulpul
.E Noisy certain Periods Only
C
03 C,
a
-Eo
0
..C9-.c-
o c >- nE cc
tat fl". tt.2>
0
fl.
.g
!rs 3 8 a
.E
u
So
> E6
,. n
63
.-2
o 3<
1 56 789
16
I 8 9 10 11 12 13
comp lotely Inoperailvo
Operating But Reduced Output
c use
Gradual Fading
0 Excessve < Tray Wear
3 8
7 8 9 10
MU
14
Turbulent
O Inconsis?enj Ou?put
10
1
umb.r in 'qua?.. indicM, pa, ibk c u.n of troubi. and corrective m.asurn to b. t.k.n. (S.. 13.1 below.)
17
.2
>
MsappIicaton- Feeder lea small -Product difficult or mpossible to handle Impossible temperatures or atmospheres - Impossible dimensional requirements Feeding requirements too precise or excessive-- Consult
Engineering.
Tampering or Changing of Base or Tray .- Extensions, coveis, weights, screens or other modifications or dttachrnents that may have dffecled performance. Disassembly or othe, modifications wUhoul either carefuliy following printed instructions or consulting Eriez Manufacturing Company.
Loose Spring Clamp or Tray Mounting Bolts Tighien all bolts except center bolt of each disc spring.
Coil Failure -Replace coil or coil and "1" frame assembJy. Order from Eriez parts lists. Follow maintenance nstructions carefully.
Control Failure Check for burned out powersiat or rheostal, defective capacitor, defective switch, loose wiring, defective transformer (if used). Order new paris from Eriez. Possibility special con'rol needed -- Consult
Encjineerinci.
Incorrect voltage Check nameplate specifications and line voltage.
Spring Failure See maintenance instructions. Disassen'.He for examination. If a disc spring has failed, it will show either as complete breaking away of the center steel hub or delamination adjacent to this hub. A white area of irregular shape around the hub indicates delamination. Tuning spring failure will also show up as white areas. Order new parts from factory and replace PCI instructions.
Foreign Material - Examine and remove foreign material.
Incorrect Tuning - See maintenance nstructions. To increase displacement and output, use fewer or lesser ply tuning springs. To decrease displacement and eliminate striking, use more or greater ply tuning springs. (Note: Opposite on HS Feeder only.)
JO. Poor or Broken Weld on Traycheck and correct.
71. Incorrect Factory Adjustment - See maintenance instructions (Gap adjustment).
Sympathetic Vibration in Other EquipmentCheck and correct.
Contact with Other EquipmentCheck arid correct.
Line Voltage Variation -Check and install voltage re ator if necessary.
Blown Fuse or Circuit Breaker - Check for short circuits and correct.
Other Electrical Connections -. Check all connections and correct.
Shockniount Deterioration - Check and correct.
Corrosive or Abrasive MaterialMay require special tray -- Consult Eriez Manufacturing Company.
Product Variation - If product density, moisture conteni or other characteristics vary, customer should take own corrective measures.
EUIEZ MAGNETICS Headquarters Erie, Pa., U.S.A.
World Authority In Magnetic Services and Equipment
ERIEZ OF CANADA Ltd., 133 Gakdale Rd., Toronto (Downsview), Ont., Canada
ERIEZ.
MAGNETICS
LEHMAN 02006
2C AIR MATIQ/Tn BIG BIAST SILO #3 AIR CANNON SYSTEIA
7
p..
1311 Stare flood, p a Box 5231, Philadelphia, PA 19135.0231
MATERIALS MANAGEMENT GROUP
PHONE: (215) 33356C0 TWX: 710-670-0726
Specialists in MaterIal Handling for almost forty years
CONVEYOR PRODUCTS . BELT CLEANING SYSTEMS
Belt Cleaners - All Types Blades, Slab, Mounts Scavenger Conveyors TRACMOUNT Cleaning Systems
BELT TIGHTENERS
CENTRALIZERS
IDLERS
SEALING AND LINING SYSTEMS
Rubber Products
Skirting TRACMOUNT SEGMENTBLOCK
System
FLOW AID PRODUCTS
AIR BLASTING SYSTEMS
Air Cannons Air Jets Air Pads
. MOUNTING ACCESSORIES
Mount Plates Quick Change Brackets Safety Cable
. OPERATING ACCESSORIES
Ball Valves Filters Flow Sensors
Hose
Lubricants Pressure Regulators Solenoid Valves Timers
PNEUMATIC OSCILLATORS
VIBRATORS
Ball Concrete Piston Roller Electric Hydraulic Pneumatic
FOUNDRY PRODUCTS
ABRASIVE RESISTANT SHEETING
BLOW BUTTONS BLOW TUBES CLEANERS
COREBOX SEALERS CUTTERS REAMERS TUBE SEALS VENTS
INSTRUMENTATION PRODUCTS
FLOW SWITCHES AND SENSORS LEVEL INDICATORS
Point Continuous . SPEED SWITCHES
RAILCAR UNLOADING PRODUCTS
BOOTLIFT HOPPER CAR CONNECTORS GATE WRENCHES/JACKS VIBRATORS
SPECIALTY PRODUCTS
PNEUMATIC POST DRIVERS PNEUMATIC POST PULLERS VSR VIBRATORY STRESS RELIEF SYSTEMS
. AUTHORIZED SERVICE CENTER.
LEHMAN 02008
Our Suppliers Include:
AMERICAN PRECISION VIBRATOR ATLAS MINERAL& CHEMICAL ASP-KEYSTONE BRANFORD VIBRATOR CLEVELAND VIBRATOR DEMMLER PRODUCTS DYNAPAC MANUFACTURING FISCHER INTERNATIONAL JOY MANUFACTURING MAGIC FLOW MARTIN ENGINEERING MARTIN INDUSTRIES MATERIAL CONTROL
METALTECH MIMCO NATIONAL AIR VIBRATOR NORTH AMERICAN ROLLER OZTEC PUL-TITE INDUSTRIES RHINO TREMIX VIBCO VIBRATE CH NI QU ES VIMARC WACKER WYCO
Ask our sales engineers about our:
Tool Group:
Whether you need pneumatic, electric, hydraulic or hand tools, abrasives, forged products, tube cleaners and expanders, or tool accessories, our tool group can fill your order.
Service Group: We repair all makes and models of pneumatic, electric, hydraulic, gasoline, and mechanical tools or equipment. We stand ready to perform the installation and maintenance of belt conveyor products or to instruct or supervise your people in these areas.
LEHMAN 02009
ASI-KEYS.TONE, INC.
s_SI
MOOEL 7ILOR-
V.
PRODUCt SELECt
TM
LEHMAN 02010
KASITRONICTt. Radio frequency sets the tone for repeatable, versatile level detection
INTRODUCTION The compact KasitronicTM continuous level measurement system, from ASI-Keystone, Inc., reflects bold innovation and a practical standard for level detection. Repeatability and versatility are the key words for this new radio frequency system, which consists of two basic components. These are 1) Level Transmitting Unit, normally mounted on top of the bin or tank, and 2) Receiver Display Unit, usually installed in a central control room up to 500 feet away. Operation and calibration is carried out easily at both detector and receiver end.
OPERATION The Level Transmitter is connepted to a heavy duty steel antenna cable that hangs stationary in the bin or tank. A high frequency signal is transmitted on the hanging antenna which penetrates the product mass inside the vessel. Any change in product height will trigger a transmitter frequency change, due to the "loading" effect on the antenna. The frequency is not affected by dust or product build-up, so that a concise, repeatable reading is assured every time. Actual frequency changes are sent to the remotely mounted receiver unit which converts the data received and displays the percent of level on an analog meter read-out panel. The receiver unit is equipped with a product select switch for repeatable measurement of products with totally different densities in the same bin or tank. Up to five separate products can be measured. Special set-point and process output options are aiso available.
Kasitronictm' systems are already at work throughout the world measuring a variety of products including plastics, fertilizer, flour, dry chemicals, potato flakes, corn, brewers malt, aggregate (up to 1" dia.), wheat, crushed coal, limestone, cement, barite, etc.
LEHMAN 02011
SPECIFflCAT!ONS
A1O3LT Transmitter
HOUSING:
Class I, Group D, Div.
1; Class II, Groups E,
F & G, Div. 1.
COMPENSATED
TEMPERATURE
RANGE:
40 to 185F
ANTENNA:
Standard-749' O.D.
nylon coated steel-
4,400 lb. strength
Optional%" O.D.
polyethylene coated
steel-10,500 lb.
strength
Process'/4" O.D. tef-
ion coated 316 stain-
less steel
71LDR Standard Receiver Unit
COM PENSATED
TEMPERATURE
RANGE:
15F deviation from
75F ambient.
Receiver MountingASI standard 10 unit module rack and Nema I consolette enclosure.
(Optional Nema 4 or 12)
Field Installation
ELECTRICAL: Belden #9402 or equivalent electrical cable. (500 ft. maximum on standard system)
A standard 10 bin system requires 3
amps at 120 V 60 Hz.
INSTALLATION
The KasitronicTM has been designed for easy installation on either steel or concrete tanks, allowing the abrasive resistant antenna cable to hang freely from the top. A 1'/" NPT half coupling or threaded flange plate should be provided for a standard tank mounting. The standard Kasitronic antenna is shipped complete with a free-hanging nylon weight. An optional insulated eyeboit tie-down kit is available. For all statically charged materials, a static suppressor is recommended to prevent electronic damage to the transmitter.
standard Receiver Mounting NEMA 1 slope Top consolette
-s--I
SOOLL 1 ILDRS
t
- 71L0R5 Receiver With Optional 5etpoint
Optional Receiver Mounting NEMA 4 WaIl Mount Enclosure
LEHMAN 02012
i. -W9?1! ..-_._ -
SYSTEM SPECIFICATIONS
Operating accuracy of 5% of full scale on consistent materials o Repeatability of 2% 01 full scale on
consistent materials
Transmitter equipped for outside mounting, while receiver enclosure (all models) requires environmental protection (75W
t15F)
5-Product calibration switch is standard
on all receiver models
OUTSTANDING FEATURES Solid state construction for long lasting reliability Not affected by radio or walkie-talkie interferencc Easy mounting and calibration without the need for bulky field test equipment Transmitter to receiver signals are 0.50KHz, 180 out of phase, thus eliminating false signals from line Interierence Optional multiple set-point outputs, 0-5 or 0-10VOC output, 4-20 or 10-50MA output.
0 LI El A subsidiary ol Keystone International, Inc. P.O. BOX 11605D HOUSTON, TX71016 S 713) 592-8545 IiJ fl TOLL FREE 1-800-231-6066L1 TELEX-191170
I
LEHMAN 02013
Lower Priced. Top Quality. Better Value. CLECO tools are now on sale.
I ','-Z
I'
WP.421D ExtraHeavy Duty 1/2" impact Wrench
Only $335.00
Regular Price $495
Regular Prices:
W.2119 $2825 W.2120 $2725
%\
I76OVSL ManGuard Grinder
W.21 19 or W.2120 1.1/2" Impact Wrench
Only
$2,199.00
1
B1.CLT & Needle Scaler Kits
Regular Price $545
Only $375.00
$235.00 Regular
B1.CNB.LT Price $420
Only $155.00 B1-CLT
,_Regutar Price $275
Special Sale Price B1-CNB'LT Kit
Regular Price $485
2
NEWt
G5 Grinder Die Grinder 25000 rpm
Only $135.00
Special Introductory Price
AIRMATIC, INC.
7317 State Road Philadelphia, PA 19136
215/333-5600
Form Na. 60455-6/82
Printed in U.S.A.
LEHMAN 02014
'LASTICS OILS WOOD FIBERS CAUSTI
WOOD CHIPS GRAIN FUELS CEMENT I
Nv1ENT FLOUR SALT SAND FLY ASH V
ERTILIZER COAL ACIDS CARBON BL4
LYASH WATER CAUSTICS WOOD FIBi
SLURRIES CARBON BLACK SALT SAN
DAMP CEMENT FERTILIZER COAL ACt
'LASTICS OILS WOOD FIBERS CA US T
VOOD CHIPS GRAIN FUELS SLURRIEI
CEMENT FLOUR SALT SAND WOOD CI
fBTILIZER COAL ACID
L'/ ASH WATER AU Y
........... NC\EME . AS
3LURRIES CARBON
IL
ASI-KEYSTONE
KASITROLI U.S. Patent 4,222,267
LASTIS OILS WOO
/A
SOD CHIPS GRAIN FN.
,,../ ATE
EMENT FLOUR SALT S
RIE
.
:EFITILIZER COAL A9IDS DAMP EME
LEHMAN 02015
IS A1vwtri w
n Iv Z\rtyc
GRAL OLERATDO1
The ASI-Keystone Kasitrol Model Al 01 LS is used to detect the presence of a material at a given level in a tank, bin or other container. It can
be used with an extremely wide range of both liquid and solid materials which may be electrically conductive or non-conductive. In some cases the Kasitrol can be used to detect the level of an interface between a lighter and heavier substance such as that found in an oH and water separator.
The standard version of the Kasitrol is housed in an explosion-proof enclosure with an integral 10 inch long probe. The standard probe is a solid inch diameter stainless steel rod. Many optional extras are available with the Kasitrol, including extended solid probes up to 10 feet in length, flexible cable probes up to 100 feet and more in length, fully coated or insulated probes in both solid or cable types, special high temperature probes, remotely mounted probes and probes for use in high pressure applications. In addition, special coatings are offered for applications involving corrosive materials. Applications assistance is available through our distributors as well as from the factory.
APF'LOCATO'lS In most applications, the installation and calibration of the Kasitrol are easily accomplished by a competent electrician. Mounting the unit requires three basic steps. First, provide an opening in the tank or other container. Second, fit this opening with a pipe coupling or other threaded entry. Third, install the Kasitrol securely into the coupling or other fining. The wiring to the unit may consist of as few as three wires, depending upon the application. No test equipment is requked to calibrate the unit since the necessary calibration indicators are bulit into the unit. Seasonal recalibration of the unit is unnecessary due to its exceptional stability.
Because of the patented detection technique used in the KasitroP, it can easily tolerate large amounts of sticky material build-up on the probe. In addition, the rugged construction techniques used in building the probes allow them to support the weight of such a build-up. All of this is accomplished while maintaining the ultimate in simple probes offering the widest possible range of applications.
LEHMAN 02016
SucaESrw MOUNTING
TiCALs*uMTiflAWUCNN
t.. PAOI4CT
POOR MOUNrIHO
IW dUCT PATIt NATI$L FLO
OPT' GNAt AT CAT IT
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AN! CCNDUIT flhINpITTN
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COMDUCTITINATflIAL
APPOAS.AIflC
NATCN Nt SAT SC INC PLOW
COAD PIT NT AT PAC INn U'WAA NAT flLL CASt
WPTN
O Simple, yet rugged probe construction O Probe Length may be field modified
(88 probe only)
O Replaceable teflon sheath on TEF models O Modular electronic circuit design for easy
replacement and repair
O Drift-free electronic package
O Easy step-by-step calibration with visual indicator
O Failsafe' selectable for high or low ievel
O DPDT relay, contacts rated 5 amp resistive @ 28 VDC or 115 VAC
TI] ignores significant product buildup
O Electronics may be remote mounted up to 12 feet (exception: dual set point)
O High pressure rating (on select models) O Dual set points (on select models)
MODELS KASITROL Model A101 LS
DUAL SET POINT Model A1O4LS
Measures virtually the entire spectrum of liquid and dry products. Standard 10" probe is 1/2" diameter stainless steel with optional lengths and teflon coating available. Operating temperature
40 to +185F;
Standard voltage 120 VAC with 220 VAC available.
Offers the same features as Mode) A101LSwfth the added advantage of 2 adjustable set points. Standard probe lengths of
4' and 10' with optional lengths and teflon coating
available. Operating temperature:
40Fto +185F; Stan-
dard voltage 1 2OVAC.
TIME DELAY Model Al 01 LS-TD
Includes all KasitroP features and options, lus a time delay device to eliminate improper switchtng due to air pockets, waves,
splashing, etc.
REMOTE
Comes with complete
Model A1O1LS-M11145 Kasitrolt features and op-
tions with the further advan-
tage of remotely mounted
electronics for use where
vibration occurs.
HI-TEMPERATURE Features remotely mounted
REMOTE
electronics for high term
Model A1O1LS-M11158
perature applications up to 1400F. Probe available in
4" or 18" lengths.
CAUSTIC/ACIDIC Model Al 01 LS-CA
Made for tough chemical environments, standard 10"
probe has teflon covering all wetted parts. Optional probe lengths and ryton coated housing available.
Probe temperature: 400F maximum.
FLY ASH Model Al 01 LS-FA
Operates in fly ash and other high temperature materials unaffected by
normal hopper build-up.
12' sensing probe extends from 12" inactive section which can insert through up to 8" of insulated hopper wall and 4" of material
build-up on the inner wall. Probe temperature: 800F maximum.
LEHMAN 02017
TIME DELAY CAUSTIC PAOBE
REMOTE PROBE
4
DUAL SET POINT
TEFLON PROBE
STANDARD UNIT
FLYASH PROBE
0
ci
A subsidiary of Keystone International, Inc. P.O. BOX 40966 Li HOUSTON, TX 772400 (773) 466-8844 TOLL FREE 1-800-231-6065 LI TELEX-203207 MIS
SPECIFICATIONS
ENVIRONMENTAL Operating Temperatures SW:
40Cto +85C(-40Fto 1859
Operating Pressure (Inside Vessel) STD: Vacuum to 1500 psi
Hazardous Area ClassificatIon:
Class I, Group D, Div. 1, (Group C optional), Class II, Groups E, F & G, Div. 1; NEMA 4 ELECTRICAL Iectronic Unit) Input Power: 95 to 130 volts AC, 50 to 60 hertz, 2 watts
190 to 260 volts AC, available on special order
Relay Contact Rating: 5 amps resistive @120 VACor 28 VDC (up to 240 VAC @ reduced current)
Sensitivity: With an initial load of 30 picofarads, an increase of one (1) picofarad can be detected.
Temperature Stability:
Equivalenttolessthan 1 picofaradfrom 40Cto +85C(-40Fto +185F)
LEHMAN 02018
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LEHMAN 02019
Give Ainnatic your fired, worn-out, inaccurate, poor-
performing 7
ftools.
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1;
4;,'.jc
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I-C, '
Who's Airmatic, Inc.? -
Airmatic, inc. is a company with almost forty years' experience in tool sales, tool repairs and
rebuilding, and tool accessories. We repair all makes and models of pneumatic, electric, hydraulic, gasoline anU mechanical tools or equipment.
Why go outside for tool repair? For most companies, it's a simple
matter of economics. If you go outside,
you don't have to maintain a trained staff of mechanics. There's no need for parts inventory or the paperwork to control it. No need for special rc-
pair facilities or equipment either. When you assign tool repair to
an outside company, you can take advantage of specialized expertise and facilities that are dedicated to
tool repairing. Tools are repaired more efficiently than if you did the work yourself. Tools that are kept in peak operating and safe condition have a direct effect on your bottom line. Production increases and downtime costs decrease. Morale improves, too, because operators knowthey have better tools. Experience proves they will also handle them more carefully.
Why go to Airmalic for repairs? We're specialists in the field.
Many of the nation's largest tool manufacturvrs have appointed us as their authorized service center.
We can repair your tools on an individual basis or under national or regional contracts. The repair work done on every tool that comes into
Your tool gets expert attention from start to finish.
La
Tool Is disassembled and inspected. Then an estimate forrepairsis prepared.
Disassembled tool is cleaned in an ultrasonic vapor dereaser.
If necessary, jarts ,re s.ndblnted to remove rul5t and scale and to npose hidden defects.
After new parts are received fr the tool is reasmbled.
LEHMAN 02020
our plant is recorded for future reference. We always know, and can tell you, exactly what service was performed on any tool during its lifetime.
/0,000-part computerized inventory. Airmatic maintains a quartermillion-dollar inventory of replacement parts, including many for obsoletc tools. This means we usually have the necessary parts in stock so that work can progress on your tools without delay. We also have parts diagrams and operating instructions on file for thousands of makes and models of tools.
instruments and gauges, and specially designed repair station fixtures.
Factory-trained mechanics. Airmatic
personnel are trained to repair all
makes of tools. Thc mechanics who
work on your tools are personally
responsible for them. In
addition, qualified
management people
are continuously
c
..-monitoring tool re
pair procedures --
2I
We'll give you back repaired, reconditioned,
peak-performing
Verbal or written estimates. Unless we.have prior blanket authorization, wc disasscmblc incoming tools and give you an estimate of the cost of repairs. Work will not proceed until you give the okay. If the estimate exceeds 60% of the cost of replacement, wc
will not recommend repairs. If you want to replace the tool, chances are we can supply what you need.
and finished product performance.
Modern well-equipped service shop. Our facilities and equipment include the most up-to-date equip.met available, such as labor-saving cleaning and finishing equipment, automatic parts degreasers, pressure blast cleaners, sophisticated testing
Compliance with standards. All repaired tools are inspected and tested in accordance with the American National Standard Institute (ANSI) guidelines. Testing equipment calibrat ion is traceable to the National Bureau of Standards.
j?<_
__lfcIcIninc
_.j_
-. gcpatifltI
,i1I1.
YShiPnWnI
r
I inventory,
Tool is tested rot perrormsnce on various ttsting equipment.
''I 14
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Finally, the reputed toot is custom finishpainted snd shipped.
LEHMAN 02021
To make good
products, you need good tools.
Airmatic keeps them that way.
Fill in and mail this reply card for complete information on Airmatic tool repair.
Yes. I believe you can repair tools better, faster and cheaper than we can. Please tell me more.
Name Title Company Address City State Phone (Area Code)
Zip
We have the following brands of tools:
LEHMAN 02022
All repairs covered by Airmatic
warranty
Our warranty is a guarantee against defects in material or workmanship on every unit serviced by us, regardless of the date the unit leaves our shop.
Warranty is subject to our examination of the unit claimed to be defective, and is contingent upon proper use in accordance with manufacturefl recommendations and instruction, and shall not apply to equipment which has been subjected to misapplication, misuse, negligence, accident or tampering in
any way so as to affect its normal performance.
LEHMAN 02023
7317 State Road, P.O. Box 6231 Philadelphia, PA 19136-0231 Phone: (215) 333-5600
GENERA I CATEGORIES:
Electric
Gljansuolilniec
Mechanical Pneumatic
SPECiFIC TOOlS AND
BaIancers"'"4 BWtSaws Bendersj Pullers Boiler Tube Cleaners Bundle Pullers Chain Blocks Chippers/Sca lers (lay Diggers Concrelt Sibrators Condenser Cleaners Descaling Tools Drills Generators Grinders Hammer Drills Heaters lIi-c;cle louIs I loists Impact Wrenches Jackhanimers Jacks Nibblers
%utrunners Post Hole I)iggers Pumps Ranimers Ri%eling Hammers
Rock Drills Routers
Sanders Saws (all types) Screwdrivers Self-feed Drills Sewer Cleaners Shears Squeeze Riveters Sunip Pumps Tampers Threading Equipment Trowels Tube Rollers Vibrators Wire Rope Pullers
Jr
LEHMAN 02024
rI IVerticDaRlIVME ilk Feeder 1974
APRIL 1973
INSTRUCTION MANUAL 0-3690-3
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LEHMAN 02026
GENERAL
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INTRODUCTION
This instruction manual contains installation. operatEon and troubleshooting procedures for Reliance MinPak D'c V*S Drives rated 1/4 thru 3 hp. When installed and oper ated in accordance with these instructions, your MinPak
V*S Drive shoutd give you years of troubfe'free service.
Reliance MinPak 0-c V*3 Drives consist of three basic
elements: an adjustable speed d'c drive motor, a solid'state control unit, and a compact, built in or remote'mounted operator's control station.
Application Manual
A MinPak Application Manual. 09O37.1. is available from your local distributor or Reliance Sales Office. This manual contains drive and speed'reducer selection informa' tion. plus several circuit modifications which can easily adapt a MinPak Drive to many different application require'
men ts,
Drive Motor
For motor ratings 1/4 thru 3/4 hp at 115 v, and 1 hp drip-proof at 230 volts, a permanent magnet motor is stand' ard: enclosed motors rated 1 hp, and both enclosure types rated 1-112 - 3 lip at 230 it use a convencionat wound field
-I
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DFF
flELI,NCr
S
AsnP4 drive a#,Meve,rn1y,trnSaji
motor. The major difference between the two lies 'in the absence of a shunt field 'iI in the permanent magnet motors, This means that only two wires are required to connect the P.M. motors of the IoWer'horsepower drives, Refer to the data supplied with your motor to determine if a field connection is required, Control Cabinet
The control cabinet houses the power conversion and control circuits which rectify the incoming a-C line voltage and convert it into an adjustable d'c voltage to power the motor. Page 7 shows the interior of the control cabinet with the control circuitry mounted on a printed circuit board, To the loft of the circuit board is the solid-state "Power Cube" rectifier. This unique module contains the two thyristors and three diodes that comprise the MinPak drive's rectifier, Although directly mounted to the cabinet (which also acts as a heat sink for the power cube), the power cube is completely electricafly isolated from the cabinet,
Operator's Control A complete operator's control station may be mounted
in the front door of the Minpak enclosure, These controis include a muster speed control potentiometer, a jog-run selector switch. a start-stop sefector and an a-c circuit break'
S
LEHMAN 02027
0
DESCRIPTION
er. (A Forward-Reverse selector switch can also be added if a Reversing kit has been installed in the drive.) This control station may also be remotely mounted in a separate enclosure should you wish to locate the controls away from the main control unit. Refer to page 4 and 5 for details.
BASIC FUNCTIONS
The standard Minpak V*S Drive includes the following basic functions:
Start. Stop and Speed Adjustment
Unidirectional Operation (coast-to-rest) 2% Speed Regulation (voltage feedback)
Adjustable Current Limit (S to 150% of full load current)
Adjustable maximum speed
A-c over current protection (via line input circuit
breaker)
Adjustable lii drop compensation
Jog (by selector switch) Motor thermostat protection (1-1/2-3 hp)
Modification Kits In addition to these basic functions, modification kits
are available for the following: Contactor reversing (including anti-plug protection) with dynamic braking Dynamic raking Dc motor contactor
Speed indicating meter Minimum Speed Control
Each of the modification kits includes all comppnents, mounting hardware and wiring, and comes complete with full, stepby.step installation instructions. Kits may be added at any time, anywhere, by virtually anyone.
The photo below shows the components incTuded in the Rever ingand Dynamic Braking Kit. No. 11C86.
'c';
MAXIMUM CURRENT RATINGS
Drive
HP Rating
AC Line 60Hz
Volts Current (+10% 5%) IRMS)
DC Armature DC Field (I)
Volts Cur,it Volts Current
1I4&1I3
112
3/4 I 1412 2 3
115 115
115 230 230 230 230
7.6 90 4.5 50 2
10.4 90 6
50 2
12.6
90 0.5
50 2
8.6 ISO '6
100 2
11.2 ISO 9
IS ISO II
100 2 100 2
23.2
ISO 17
100 4
41) Field not required fo permanent magnet motors.
CHANGEABLE HORSEPOWER CAPABILITY
By changing the current feedback resistor (see photo Page 7). the horsepower rating of the drive can be changed, as long as the rating of the Power Cube is not exceeded and the drive is kept within the same a-c voltage rating. The current feedback resistors are color coded to aid in selecting the proper resistor. The table below lists the resistors and their ratings.
If a resistor is changed in a drive, be sure nameplate in the control cabinet is changed to reflect the new horse-
power rating. Example: A 3/4 hp Minpak Drive is available
but it is to be operated with a 1/3 hp motor. Solution:
Replace the 0.05 ohm current feedback resistor (c&or code orange) with a 0.15 ohm (color code blue) Part number
63481 -32F.
Drive Rating
Hp
114&113 1/2 3/4
1-112
2&3
A-C Input
Max. Hp Rating of
Power
Cube
115v 115 v I ISv
3/4 3/4 3/4
230v 230v
1-112 1.112
230 v 3
Resistor Color Code
Wue Silver Oraige
Silver Orange
Green
Ohms
0.15 0.1 0.05
0.1
o.os
0.03
Resistor Part No.
63481'32F 6348t-32E 63481.32G
6343i-32E 63481-32(5
63481 '32H
LEHMAN 02028
INSTALLATION PROCEDURE
MOUNTING THE DRIVg
Three mounting feet re provided on the back of the control cabinet to moulit the drive to a wall. On the bottom lip of the case are two conduit knockouts for interconhecting cbIing. Should you wish to bring in your conduit from the top of the drive cabinet, simply mount the cabinet upsidedown (this will not affect its operation in any wayL
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If the cabinet is mounied upsidedown and the operator's controls are mounted i\ the cabinet door, you will need to remove the control panel and rotate it 7800. Do not attempt to drill any extra cable entry holes in the top of
the case. Doing so may damage the drive's components. The dimensions of the drive cabinet and mounting holes are
provided below
t(ngvit
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SUGGESTED WIRE MID PUSk SIZES
- Mitiimi.thCoper, $sz.
I.- HP AC Volt WiSn.
1/4 :t45ir.,:.W$tviQ$p S5A
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WIRING THE DRIVE
The figure on page 6 shows the basic interconnections required between the control cabinet, the drive motor and the operator's controts. Connect the drive ekactly as shown using appropriate wire sizes listed in the table above or as dictated by your local electrical codes, Detailed schematic drawings are shown an pages 9 to 13.
The controller must be connected to a 60Hz a-c supply of either 115 v or 230 v depending upon the drive rating as indicated on the cabinet nameplate.
NOTE: The circuit breaker in the MinPak drive offers overcurrent protection for the Power Cube which contains the power semiconductors, but is NOT a disconnecting device as required by the National Electric Code. Inter-
rupting capacity of the circuit breaker (Part No.
65241 .37E) is 5000 amp.
A two-pole fused disconnect must be installed in the ac line, If an ac line transformer is used, the fused disconnect should be connected between the transformer and the drive, The fuses protect the drive wiring and supply motor running over-current protection for fractional horsepower drives, The fuses should be selected from the table above and should be of the dual-element sloW'blow type,
A motor thermostat gives motor protection in the integral ratings, Therefore, it is essential to properly connect the motor thermostat in series with the STOP button twire 33 or 133) as shown in the schematic diagram, pages 9 through 13.
LEHMAN 02029
If one side of the a-c supply is grounded, the grounded Iine,sliould be connected to terminal L2.
CAUTION: Depressing The STOP switch dots NOT remove power from the drive controller or the motor field. Therefore, the circuit breaker should be turned OFF whenever the drive cabinet is opened, or if the drive is connected on an ungrounded or 230 v system, the fused disconnect should be opened before opening the drive cabinet.
The following table shows details of motor connections to the MInP k Drive, "Forward" is counter-clockwise rotation facing the commutator end of the motor, "Reverse" is clockwise rptation facing the corfinlutator end,
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LEHMAN 02030
INITIAL ADJUSTMENTS
There are three controls located on the main circuit board in the control cabinet. These controls (the Maximum Speed Potentiometer, the Current Limit Potentiometer, and the IR Drop Compensation Potentiometer) have been factory preset for proper operation and should not require any initial adjustment,
Starting
1. Apply a-c power to the drive by closing the ac line circuit breakor.
(All unidirectional drives) Momentarily depress the Start selector and the motor will accelerate to the speed selected on the master speed potentiometer.
2b. (Reversing drives) With the drive at rest, select the desired direction of rotation with the Forward'Reverse selector switch,
Momentarily depress the Start selector and the drive will accelerate to the speed selected on the master speed potentiometer,
Speed Adjustment
The basic speed of the drive is controlled by the master speed potentiometer. This may be adjusted while the drive is running, or (as noted above) while the drive is at rest, When the drive is started, it will automatically accelerate to the speed selected by the master specd potentiometer.
Jogging
To operate the drive in the Jog mode:
Put the JogRun selector in the Jog position.
Depress the Start selector and hold h in this position. The drive will accelerate to the speed selected by the master speed potentiometer until the Start selector is released. Releasing the Start selector will stop the drive.
Stopping
To stop the drive. simply depress the Stop selector The drive will then coast-to-rest unless equipped with the
optional dynamic braking modification kit. DO NOT
ATTEMPT TO REPEATEDLY STOP THE DRIVE USING THE AC LINE CIRCUIT BREAKER EXCEPT UNDER EMERGENCY CONDITIONS. DOING SO MAY REDUCE DRIVE LIFE.
NOTE: If the drive is equipped with an optional DB or Reversing kit. the drive will stop faster by pressing Stop than by turning the circuit breaker to Off.
With the drive running
Operating the Forwaid.Reverse selector while the drive is running will cause the drive to stop. An internal anti'plug relay prevents the drive from being restarted until the motor has decelerated to a slow enough speed to be re versed ALWAYS STOP THE DRIVE BEFORE ATTEMP TING TO CHANGE iTS DIRECTION OF ROTATION. The Start selector must be depressed to restart the drive.
OPERATING
FINAL ADJUSTMENT PROCEDURE
Read the following instructions completely before
making the final adjustments. Couple the anotorto the load and allow at least thirty minutes warmup before adjusting.
With the drive running, set the master speed
potentiometer for maximum speed.
Maximum speed has been factory preset for 1750 rpm. However, should you wish to lower this setting. you may-do' so by adjusting the maximum speed potentiometer oh the printed circuit board (Page 7), Use a hand held tachometer or visually observe Thachine operation to determine the proper setting for th,s control. Note: Turning the Maximum Speed Control fully clockwise will cause the drive to run at full speed regardless of the Master Speed Poten' tiometer setting. Therefore, the Maximum Speed Control should not be set in the maximum setting.
If the motor speed oscillates or hunts when the maximum speed potentiometer is adjusted. turn the IR Drop Compensation pDtontiometer counter-clockwise until the drive stabilizes,
The Cis-rent Limit potentiometer is factory preset for 150% of rated torque load. To reduce the torque out' put of the drive. turn this potentiometer counter'
clockwise. Note: Turning this control too far counter-clockwise m y prevent the drive from
accelerating to desired speed.
MASTR.SPCtD
Time
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JOG
LEHMAN 02031
PROCEDURE
WARNING: AC POWER MUST BE DISCONNECTED (ALL A-C LINES) FROM THE DRIVE CABINET BEFORE IT IS SAFE TO TOUCH ANY OF THE INTERNAL PARTS OF THIS DRIVE. CIRCUITS ARE AT LINE POTENTIAL JHETHER THE CIRCUIT BREAKER IS OPEN OA CLOSED. USE EXTREME CAUTION!
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TROUBLESHOOTING AND REPAIR
If. after following the instructions in the previous sections. you are unable to operate the drive, first carefully recheck all wiring for proper and secure connections. If the drive is still inoperative, make the following voltage checks usng a conventional multimeter.
WARRANTY/REPLACEMENT PROGRAM
Reliance Minpak V*S Drives are warranted for a period of one year in service or not to exceed 18 months from date of manufacture, whichever comes first. Your local Reliance distributor will furnish a replacement part or unit found defective in workmanship or material within the above time period. This warranty does not cover damage in shipment, equipment abuse or misuse.
TROUBLESHOOTING CHART
Function Being Step Checked
1 Incoming AC Power
2 Power to drive components
3 Start circuit
4 Speed pot. voltage supply
Terminals
Li: L2
L2: 161
32:33 or 133 if drive has M. DR or Rev Kit
28(+): 32()
Voltage Should Be
114-3/4hp 1-3hp
(115 va-c (230 va-c
input)
input)
Comments
115 va-c
230 va-c Significantly lower values indicates faulty power system or loose connections in power system.
115 v ac
230 v ac Significantly lower voltaoe indicates circuit breaker is OFF, or defective, or loose connections
Zero
Zero
Any voltaoe here indicates start circuit is NOT closed,
Check start button (switch) and wiring.
8 to 10 v d-c 8 to 10 v It no voltage here, replace printed circuit board,
dc
LEHMAN 02032
TROUBLESHOOTING CHART (Cont'd)
Function Being Step Checked
5 Speed reference voltage
-
Terminals 126(11: 32('-)
S Gate voltage
7 Gate volta9e
8 A-C volt, to
Power Cube
G1 (+) discorinected from Power Cube:
32()
G2(+) disconnected from Power Cube:
32()
181; 182
9 Motor field
Supply
10 Motor armature
voltage
El (+): F2() Al: A2
Voltage Should Be
114-314hp l-3hp
(115 va-c (23O a-c
input)
input)
0 to 10 v d'c 0 to 10 v
d-c
0 - 2.2 v 0 - 2.2 v
ct-c (approx.) d-c
(approxj
0 2.2 v 0 2.2 v
d-c (approx.) v d-c (approx.)
Comments
If voltage does not vary when speed pot. is turned or if there is no voltage, check wiring to speed pot: assure jumper or a resistor is connected between terminals 32 and 57: replace speed pot.
Gate voltage should vary as the reference voltage (126 to 32) varies: if not replace printed circuit board. Note: Reconnect gate lead to Power Cube atter checking.
Same as for checking G1 above.
115 v a-c
50 v dc
230 va-c 100 vd-c
Significantly lower values indicate faulty wiring between terminal board and Power Cube, or a-c power supply is faulty. See Steps 1 and 2.
If no voltage here, replace Power Cube.
0 to 90 v d-c 0 to 180 v d-c
Armature voltage should vary as reference voltage varies: if not replace Power Cube. However. be sure gate leads Gl and G2 were properly replaced to
Power Cube.
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LEHMAN 02033
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MINPAK PARTS LIST
Part
Controller Card (1/4 - 3/4 hp) 60hz Controlier Card 11 3 hp) 60hz
Part No.
0S1381-1 1 0-51381-13
Special MinPak V*S Drives designed for
50/60 hz operation have Controllor Cards as follows:
1/4 3/4 hp
1 - 3 hp
0-51381-15 0-51381-17
Optional - 11M Contactor Assembly 051382
Optional - Contactor Assembly for llSv DR Kits
Contactor Assembly for 230 v DR Kits
05 1382 051382-2
Optional - Reversing Contactor Assembly for 11 5v Kits
(1/3-3/4hp)
Reversing Contactor Assembly for 230v Kits (1 - 3 hp)
Power Cube 115 Volt. 1/4 3/4 hp Powor Cube 230 Volt. 1 - 1-1/2 hp Power Cube 230 Volt, 3 hp
0-51382-lA
0 -5 1382-3
7O1819X (Model No. 11C350)* 701819-AB (Model No. 11C3511 701819-lAB (Model No. 11C352)
Power Terminal Board
49455T
Signal Resistor 115 Volt
1/Shp
0.1SQ
1/2hp
0.1Q
3/4lip
6348132-F bIue)
63481 -32-E (silver) 63461 -3Z3 (orange)
Signal Resistor - 230 Volt
lhp
1-1/2hp
0.05Q
3hp 0O3Q
63481 -32-E (silver) 63481 32-G (orange) 63481-32-H fgreen)
Optional - Dynamic Braking Resistor
- 1/4-1/2hp Qty.1 22.SQ
3/4 hp
Qty. 2 6 Q ea.
63481 32D 63481 32A
Optional - Dynamic Braking Resistor
1 1-1/2hp Qty.2 l6Qea. 2-3hp Qty.2 lOQea.
Crcuit Breaker
6348132C 63481-328 6524129E or 65241-37E
Start/StopSwitch Jog/Run Selector Switch
602907-BA 498691A
Speed Potentiometer Assembly
76500T
Optional - Forward/Reverse Selector
Switch
49869-lA
Optional - FORREV Legend Plate
6937152A
OperatorsContToi Plate without Ejenlents
864833B
'Power Cubes are available as new apparatus by the model number shown.
- 15-
LEHMAN 02040
R EL..IA t%l C
ELECTRiC COMPANY
Printed in U.S.A.
FOR FRESH IDEAS/N AUTOMATION...
Genera! O//kes. 24701 Euc!id Avenue. Cleveland, Ohio 44117
D-3696-3
4731CM
LEHMAN 02041
RELIANCEELECTRIC COMPANY
N$TBUCT1ON SHEET D-37004
Fot Kits: 11CB3K (114& lJZhp) 11C84K (3/4.bp) 11C85K(1& 1-1/ZIip)
11C88K12&3hp)
MINPIK REVERSING AND DYNAMIC BRAKING MODIFICATION KITS
(i L)
Can be installed anywhere - in minutes - with no
special skill required.
Simple fast installation - screwdriver only tool
required - no holes to drill or leads to cut.
Includes all necessary components and mounting hardware.
Converts unidirectional drive to bidirectional (forward and reverse) operation, DB and anti-plug protection also provided.
Other kits available, call your local Reflance distributor for details.
This Armature Reversing Kit is one of a series of modification kits available for the ReJiance Single Phase MnPak 0-c V*S Drive. It provides all of the components and mounting hardware needed to modify any basic 1/4 - 3 hp MinPak V*S Drive. Adding this kit converts a standard unidirectional drive too bidirectional drive capable of operating n both forward and reverse modes. A
forward-reverse selector switch on the
operator's control panel determines the direction of rotation. Dynamic braking is provided to quickly slow down the drive so that it can be rapidly reversed. Anti-plug protec-
a tion s also included which ensures that the
drive will be at a low speed before the
reversing function is accomphshed.
Others in this series include kits for adding an "M" contactor as well as an M Contactor + OB. Each kit contains the components and mounting hardware needed to custom-taflor each drive to its intended application. All mounting holes are predrilied, all leads are precut, attached and numbered for fast, nearjy effortless installation. For further information on other kits contact your local Reliance distributor or sales office.
K it Horspover
Number
Rating
.
.I
11C83K 1/4& 1/2
11 C84K
3/4
1 1C95K I & 1-1/2
11C86K - 2 &3
115
0-51382-lA
(i) 63481-32D
(2) liB 32 x 3/8" Bound Head Machine Screw (2) #8 Split Lockwasher
115 0-51 382-1 A (2) 63481 3
(2) #8 Fatwasher Self-locking Piatic cable ties, P/N 69306-3D
230
-
0-b1382-3
(2) 63481-32C
Ci) Jumper 2" long
(1) Reversings-wtch with attached
230
0-51382-3
(2) 63481-32B
precut leads (1) FWD-REV legend plate
LEHMAN 02042
INSTALLATION PROCEDURE
CAUTION: BE SURE THAT THERE IS NO AC
POWER APPLIED TO THE DRIVE WHILE THIS KIT IS BEING INSTALLED.
I The easiest way to install this kit is to place the drive. face-up, on a flat workbench or table. If the drive is already installed, it must be removed from its normal wall-mounted position.
2 Open the door of the drive cabinet by turning its
locking screw counter-clockwise.
NOTE: If this kit is being installed to replace an existing Reversing and DB Kit, please refer at this time to beiow,
3 Remove the red wire which runs between termina' A2 and terminal F2 of terminal board TB-i. Also. remove the red wire between Ai of TB-i and the signal resistor terminal.
4 Move wiro numbered 33 from TB-2 to terminal i33 on TB-3 (Leave the other end connected to the STARTSTOP switch).
- "' ' Wir.Connation Table No i
Kfl,Numberi!flc:i-1F2v1iVotts
I
;''PROM
-
aundledWiie Neanibel
33
-. 'qi
- , .:'
147 47 -,,. ,
lie .
18.
'4iiha1NuMberC - . 3 ont8.2
.;7i:anr2 -
SorTfl'2 F2'onT'l
" A2qhTB'l
'AtcnTO-1
SIgnatRisir&minit. --,
'Eiterttonthiiiyhathk[Brak'in'
esistocA
'Other.ia6. theDynamicflroku.g'
Cqntinueto pagraph $ for Oierator s CoMipi Paqei
Connectjons,
,
NOw Do NOT connect 183 n T&.3 to t3 on T 2
8 Install the FORWARD-REVERSE selector switch and the FWD-REV legend plate, Remove the plug in the hole above the JOG-RUN selector switch. Attach the FWO-REV legend plate by removing the bauki,ig to expose the adhesive and place the legend plate above the JOG' RUN switch. Next insert the FWD-REV selector switch in the hole and tighten the nuts provided.
Roarvlewof FWD-REVSwlrch
36 7 - SlonTe-3
5 The dynamic braking resistor(s) should now be instal'led. Two pre-drilled holes are provided in the back of the cabinet. each covered by a plastic plug. If your kit contains only one dynamic braking resistor (A). remove the bottom plug only (see photo). If two dynamic braking resistors (A and B) are provided, remove both
plugs.
To mount these resistors. removed the attached nut and insert the resistor through the pre-drilled hole. from the back of the cabinet, so that the tab terminal leads are inside, Replace the nut and tighten.
6 Next, install the contactor board by fastening it to the mounting brackets in the drive cabinet (see photo). Using the supplied mounting hardware. first slip a split Iockwasher and a flat washer onto the mounting screws, Then, insert the screws thru the board and into the pre-threaded mounting brackets, tightening until snug.
7 You are now ready to.continue wiring the kit. For your convenience. the contactor board is supplied with all of the necessary wires/pre-cut, numbered and bundled for easier routing. Choose the correct wking table for your kit from the two tables below, aixi complete the wiring in accordance with its instructions
Wire ConniictioirtthIeNo 2
' '-, tr KiKtNitiNU.ftththitoirici1$C58K4K4:7Wi4l)Vip21tiTph@VofllUO'pI-ts
cBued.WiSNurnWt.
i:tci
-;--
I
7i
':hi'PnTB'2
-
-32 32d'ntu'2
45 '..
E2cxiTQ'i
.145 . - A2oh.TBi
147 '
1A1'.onTBi
.47 tEjnIflMkttbqrninrtl
iia .Ejth:qfbyqtn1icoJdng I v R$*brB'.' '.
is $boJDyoamicBrakipg
- Now add thuguthpor'prov',dl betwetherwna.flng'tb
onOynastio.Rraking flethioA and theremeining teb on ,Dyamic Briking Ret*t&R :;';Q;',:
Cont!n. tOtpaa9raph8fQrOp*gtors CoritrlPanel
Connections?' ',
-'
-
-
Note do NOT carflct 183 01 TS3 to 183 on TB 2
C'
9 Connect the three numbered wires provided between the IWO-REV switch and TB-2 and TB.3 as shown in drawing at left.
10 Remove completely wire 32 connected from the
START-STOP switch to terminal 32 on TB-2: then add two wires numbered 34 supplied with the kit: IA) connect the short wire numbered 34 between the STARTSTOP switch and the JOG-RUN Switch as shown in the drawing below: IS) connect the longer wire numbered 34 between the START-STOP switch and terminal 34 on TB-3.
'On some Reversing and DR kits previously supplied thewire numbered i83 in this Instruction Sheet (see Connection Diagram for All Reversing Drives on opposite pagel was
numbered 35. If this was the case on the kit presently being
replaced the wire numbered 35 should be removed from
terminal 35 on TB-3 on the kit being replaced and connected to terminal i83 on TB-2 at this time.
II Check to assure hat all wiring is in accordance with the Connection Diagram shown on the following page,
LEHMAN 02043
Contactor Board Mounting
Screws
Signal Resistor Terminal (Red wire to terminal A I has been rernovedi
I- r
1 12 81-Al A2 Fl F2
j J *2
Terminal Board TB 3 Terminal Board TB 2 Wire Bundle Dynamic Braking Resistor B if used)
terminal Doa,d TB 1
Dynamic Braking Resistor A
ana) 34 nln -
/t '
at&.t. '
-C WO
4U
Connection Diagram fot All Reversing Drives
PDT.morn.wr'
--
LEHMAN 02044
I
1
VV
In
1.I
111110
II
.0
1011 IlIIiill01Ii.
qrrp.o.:.Ill.ii
lea
I4
.0,0fl0Il1l-1.o0..ai.lVIJII,.,IoIl.1.10000.1h1i
0 WIOT tOltI111IiI
4
I
a,
- Denotes Faston Connector
W/D 10301030
a
LEHMAN 02046
Westinghouse I.L. 43-450N
fl SINSTALLATION . OPERATION
MAINTENANCE
TYPE 45 RECORDING INSTRUMENTS
CAUTION: Read all of the information in this leaflet before proceeding as directed below. Before putting Type 45 recording instruments into service, remove nil blocking which may have boen inserted for the purpose of securing parts during shipment, and make sure that all moving parts operate freely.
GENERAL
The Type M45 ammeters and voltmeters conform to the requirements of ASA C39.2 for round chart recorders of the 2% accuracy class. Ammeters may be used on any commercial power frequency. Voltmeters must be used on the frequency for which they have been calibrated.
Type 45 recorders are weatherproof and may safely be used outdoors or in other environments where dust and moisture may be encountered. For use at temperatures below treezthg. instruments with internal heaters can be supplied.
INSTALLATION
UNPACKING
Unpack carefully. Be sure that all small accessories, spare ports. etc., ate found before discarding the packing material.
NAMEPLATE READING
The nameplate contains the following information:
Reference to quantity measured (amperes Cr volts), chart speed, type of clock (hand-wound spring type or synchronous motor driven), voltage and fre' quency rating of synchronous motor clock, full-scale range of measuring element, frequency rating. transfonuer ratio (if any), style nwnber and serial number.
GROUNDING OF CASES
When instruments are used with potential or owrent transformers the instrument cases and the secondary of the instrument transformers should be
--I grounded. MOUNTING For panel mounting, drill the panel according to the drilling plans in this leaflet. With flush-mounted
SURSEDES I.L. 43-450M
9.
instruments insert the body of the Instrument through the panel so that the recorder flange is flush with the fac or the panel. Fasten the recorder in this position by means of the mounting hardware provlded, The method of mounting is illustrated in the cross section view on the drilling plan.
Connect the recorder according to the pmper wiring diagram. using wire which is insulated to withstand the voltage and other conditions which will be encountered in service.
PLACING INSTRUMENT IN SERVICE
Synchronous clocks are self-starting when energized at the voltage and frequency specified on the nameplate. Hand-wound spVing clocks should be wound full by means of the key provided. The winding arbor is accessible through a hole in the mechanism plate. When provided, the fluorescent light circuit operates from 120 v, 60 cycles. Once the circuit Is energtzed at the instrument terminals, lighting may then be controlled by the switch on the mechanism plate.
Raise the pen from the mechanism plate by means of the pen lifter, Remove the chart arbor nut at the center of the mechanism plate. put the chart in position and replace and tighten the nut. The chart arbor is driven through a slip-clutch so it may be turned
until the time indicator coincides with the proper time as read on the time arcs of the chart.
The mechanism plate is hinged gt .the left. Release the mechanism plate latQh and swing the mechanism plate assembly outward.
Instruments are equipped with one of two types of inking system (as ordered): (1) conventional Vtype open pen, or (2) sealed Inking-system with tubular pen fed through plastic tubing from plastic
ink sac located at the rear lover corner of the
mechanism plate,
(1) V-type pens are filled from the dropper-type nk bottle. Ink flow can be started by moistening the writing ttp or in extreme ca4es, drawing the edge of a piece of paper through the slotted tip. Pen capacity is about five drops of Uk which is capable of producing several normal voltage variation charts
EFFECTIVE MAY 1973
LEHMAN 02047
TYPE 45 RECORDING INST
LIGHT SWITCH
INK TUBE SUPPORT SPRING
ZERO ADJUSTER
INK FEED TUBING
MECHANISM PLATE LATCH
REAR JEWEL SCREW
MOVU1G IRON BALANCS PEN TRAVEL
ROTOR
WEIGHT STOPS
RESISTOR
mifF
COVER LATCH
HANDLE
SPEED CHANGE CHART GEARS SEmI
PEN YOKE
TIME INDICAToR
Nfl
LIFTER ARTER
FIg. 1. Type PM-45 Double Range Recording Voltmeter with door open.
STATOR ASSEMBLY
O&MPU4O VANE
DAMPIhO MAGNET
INK TUBE COUPLING
9'
'4
INK SAC
0I.,
/fl-
SYN CLOCK lAMP
INK SAC
BALLAST
COMPARTMENT
AND STARTER
LAMP CIRCUIT
FUSE BLOCK
LAMP STARTER
TERMINAL BLOCK
Fig. 2. Type PM-45 Double Range Voltmeter with hinged mechanism plate open, View shows internal com-
ponents.
TERMINAL THUMB NUTS
-.
CONDUIT HOLE
MOUNTING BRACKET
COVER PLATE
Fl9. 3. Type PM-IS Recording Instrument. Rear view showing terminal Comportment wish Cover plate
RANGE CIrnECTIONS
C
LOW MED HIGH TRIPLE RANGE
AMMETER CONNECTIONS (OLD DESIGN)
Fig. 4. Triple Range Ammeter connections. (Old Dcsign)
LEHMAN 02048
TYPE 45 RECORDING INST
IL. 43-45011
4
at 7-day rotation speed. Itis recommended that the pen be filled each time the chart is changed. (2) when received, the ink feed tubing of sealed inking systems is mounted in its spring support with one end fastened to the pen assembly and other end fastened to the tapered metallic coupling. The tubing is not attachedto the sealed ink sac which is secured in its holder during shipment. Using a thumb and forefinger, pull back the top of the rear plate of the ink sac holder and remove the sac. Cut off the sac tubing at a point just below the seal and connect the ink sac to the inking system by inserting the tapered end of the metallic coupling into the open ink sac tubing. Apply sufficient manual pressure to assure a good tight connection. Pull open the top of the ink sac holder and drop the sac into the holder maing certain the bottom of the sac is resting on the bottom of the holder. When released the spring action of the top of the holder will clamp on the top of the Ink sac. Do not clamp on ink tubing. Re-latch mechantsm plate and place a small piece of scrap paper uEder the pen tip. Depress the ink starting button until the ink ftows thru the ink feed system and a drop of ink comes out of the pen tip onto the paper. Then release the starting button, remove the scrap paper and check the inking on the chart. Portable models should be carried and stored in an upright or on its back position thus preventing accidental flow of the ink from the sac.
MULTI-RANGE INSTRUMENTS
Triple-range ammeters have a range-changing
switch located at the top left of the mechanism plate, the old superseded link design had range
changing links as shown in Fig. 4.
Double-range voltmeters have a range changing switch located at the top left of the mechanism plate. On portable double-range voltmeters with synchronous clock, the clock motor is paralleled with the measuring circuit. When the range is changed, the clock motor and its serles reactor are automatically connected for the Proper voltage.
MAINTENANCE
PROCEDURE FOR CALIBRATION ADJUSTMENT
A. Check and adjust calibration as follows: Place the instrument in its normal operating
Position.
Connect the instrument to the calibrating circuit with a reference standard Instrument (ammeters in series with reference standard, voltmeters in parallel with reference standard).
Ammeters and left-zero voltmetprs have calibration adjusted by setting pen to zero (unenergized) and adjusting effective torque of the spring by moving the clamping position at the outer convolution until the instrument
tracks the scale properly. Shortening the effective spng length increases the spring
torque and vice versa. The zero adjuster lever arm should be near mid-position. Rotate the large hex-head at the front center of the moving element (under the bSnng screw lock-nut). to attain this condition. This has no effect on bearing end play.
Suppressed-zero voltmeters have a combination of two calibration pdjustments.
Degree of suppression by rotating the hex head screw under the front bearing 'screw locknut.
Spreadof the scale by shortening or lengthening the effective length of tbe torque spring by means of the outer convolution spring clamp. Lengthening the effective spring length in'creases the scale spread and vice
v e rs&
Make a trial reaLling by energizing the voltmeter and noting the voltages required for the left end of the scale and for the major
scale division below full .scaie. Adjust suppression and spread as nedessary fdr the pen to track over the scale. The zero adjuster lever hould be near the middle of its adjusting range which can be accorm' plished by proper adjustment of tM ex head screw under the front be&ing-s'crew
locknut.
B. Mechanical Balance.
Moving elements are mechanically balanced to minimize Position influence (change in. indication resulting from instrument ,not being in Per fectly vertical position). Balance ,ieights ath. provided on the tail arm of the damping Vane. The balance weight assmb1y i secured by a fillister head screw. The cylindrical bar Un side balance is retained by an Allen heaLl set scre*: In case of calibration adjustment,, it maybe necessary to change the position of the veghts for best scaic tracking at. all points. -
DAMPING
Instruments are equipped with.magnetic' damping which has been adjusted to permit slight overshoot
on sudden load changes. Damping is adjustable
LEHMAN 02049
TYPE 45 RECORDING INST.
-
by changing the position of the damping magnet poles with respect to the damping vane. Loosening the two nuts holding the damping magnet bracket permits moving the magnet assembly up or down as necessary Lo decrease or increase damping to desired value, Lock nuts should then be tightened
securely.
SEALED INKING SYSTEM
The pen is a special alloy tube with a highly polished writing tip. No attempt should be made to repolish it.
The ink feed tubing is made of a specially developed plastic tubing, chosen particularly for its characteristic or extreme flexibility.
Pen-to-paper pressure is controlled at the coupling of the plastic tubing and the pen. This pressure can be adjusted by first twisting the plastic tubing at the top of the metal pen assembly until the pen tip is lifted oft the chart. The tubing should then be twisted in the oppoIte direction until the pen tip Just touches the chart paper. A check of this adjustment may be made by manually lifting the pen tip approximately 1/2" from the chart and then releasing it. The pen should bounce slightly on the chart. A firm non-bouncing contact indicates excessive pressure. This adjustment is not critical but best writing and acturacy performance will be attained with a light continuous contact Of the, pen on the chart.
Replacement of Ink Feed Tubes The ink tubingis the life line of your 45 Recorder
and the instalLation of a replacement tube must be done with extreme care. Unreasonable pinching or twisting of this tubing may cause immediate or later inking failure. An extra long length of tubing is supplied to facilitate safe handling during installation and this excess tubing is later cut off.
To install new tubing first disconnect both ends of. the old tubing and puU out of support spring. From the front side of the mechanism plate, feed the long plain end of the new tubing thru the support spring. Then pull the tubing thru the support spring until the smaller diameter section of the tubing is fully within the support spring. P'rom the front side of the mechanism plate, feed the tube end with the plastic couplLng thru. the support arm and make a smooth looping connection to the pen. Slip the plastic ccup)Jng over the metal pen tube until there is a space of arjrymxioiately 1/8 inch between the metal tube and the main plastic tubing. The metai tube and the main plastic tubing must not butt againsL each other.
From the rear of the mechanism piate direct the long end of the tubing down between the mechanism support post and the coil form. This prevents the ink feed tubing from becoming pinched by the mechanism plate latch. The smaller diameter section of tubing may extend beyond the protective support spring a the rear of the mechanism plate and Care must be taken to prevent kinks in the tubing n this &ea.
After tubing is fuliy adjusted, excess tubing
(approximateLy 9 inches) at the ink sac .should be cut as required for coupiing to the ink sac.
RepLace ink sac in its hoider and send ink thru tubing making certain aLL eir is pushed out by the ink, Adjust pen-to-paper pressure as described above. Check calibration and, when required, adjust zero setting for ammeters and a seiected volLaje for volt-
meters,
Cleaning Tnbutn Ppns
If a pen becomes clogged and stops inking, try to clear it by pressing the pen starter button. If it cannot be cleared by this procedure. use the pen cleaning wire to clear the ip.
In severe cases, it is possible for an accumulation of paper fibers or dried ink to be pushed back by the pen cleaning wire to later re-enter the neckeddown tip and again stop the flow of ink through the necessarily line writing tip. In the event that this occurs, it is recommended that the following more thorough reverse-flushing procedure be followed, using pen syringe Style 837390:
Detach the plastic feed-tube coupling from the pen and remove the pen from the recorder,
Clear the tip by means of the pen cleaning
wire.
Fill the pen syrthge with water,
Insert the pen writing tip into the hole near the tip of the syringe and apply bulb pressure until water flows out of the pen inlet,
Reverse the pen and insert the inlet end of the pen-tube into the syringe hole and apply bulb pressure. A clean pen will emit a fine solid stream
of water,
Remount pen in holder. attach feed tube, adjust pen-tip pressure. and restart the inking system.
It is suggested that the pen be cleaned by the above procedure each time the ink sac is replaced.
D
LEHMAN 02050
TYPE 45 RECORDING INST
at. 43-450N
FRICTION
through the opening in the mechanism plate.
Friction can best be detected by moving the pen slightly from side to side and noting whether thepen returns to its original position. Friction may be due to a damaged bearing or pivot, insufficient end play between pivots and bearings, mechanical interference or excessive pen tip pressure.
CAUTION: Before adjusting bearing screw (front or rear), loosen bearing screw locknut. 'lighten locknuts upon completion of adjustment.
Carry-over clocks have synchronous-motor drive in parallel unit a spring-driven clock which will contibue to operate up to ten hours alter supply
voltage outage. Upon restoration of supply voltage, the clock spring accumulates reserve at the rate of one hour of reserve for each two hours of operation. Speed change gears are the same as for the conventional synchronous motor chart
drive (A above).
REMOVAL OF RINGED MECHANISM PLATE
ONE REVOLUTION CUT-OFF
The hinged mechanism plate, on which allinternal components are mounted, can be removed as follows:
Disconnect the terminal leads from the case.
Move the mechanism plate to a position approximately
one quarter opcn. This is the only iosttion from
which the plate can be removed. Raise the mechanism plate until the lower pivot tab clears its bearing hole. Move the plate forward and downward to remove,
CHARTS AND INK
The paper used for the charts is of a special type and has bccn specifically dcveloped for use in these recording instruments. It is manufactured by a carefully controLled process and conforms to rigid specifications to assu!-e optimum recording qualities.
Tocompletely assure the best over-all performance of the recording system, the recommended inks and charts must be used exclusively.
LAMP REPLACEMENT On instruments supplied with illumination replace
burned out lamps with any standard cool white 4 watt fluorescent tamp.
CRART DRLV1
Three types of chart drive units are available. These are interchangeable in mounting:
Synchronous motor drive. Standard speeds are 24 hours and 7 days per rotation. Speed is selected by interchanging two gears accessible through the opening in the mechanism plate. Gears are also available for 3 day rotation. Portable double voltage range voltmeters, have clock supply
voltage automatically changed by the range-
changing switch.
This optional feature automatically raises the pen from the chart after completion of one revolution of the chart. This teature may be installed on a standard recorder by the addition of the pen lifter cam and replacement of the standard pen lifter with a special lifter. The height or the lifter can be adjusted by bending it to obtain clearance of the pen when the lifter is in its normal operating position. This adjustment must also assure the lifting of the pen from the chart when the lifter is raised by the cut-off cam. This pen lifter will not be automatically depressed upon closing the recorder door but must be depressed
manually. RECORDERS EQUIPPED FOR LOW TEMPERATURE
SERVICE (SEALED INK SYSTEM ONLY)
This optional feature is necessary when the recorders are to be used in temperatures below i-40F. Reanders so equippcd may be used in temperatures
down to -40F. Recorders with this feature are equipped ;vith
two small step-down transformers, thermostatically controlled, the secondaries of which feed current through the ink tube support spring. The heat developed in this support spring maintains a temoerature of the plastic ink tube that assures its tiexibElity. The primaries of the transfonners aro ratcd at 117 volts and are connected to appmpriaLe voltage Ler-
minal 5.
During low temperature operation it is also necessary to use the low temperature 'ink Sn 186-A-
658G01.
REPAIRS AND RENEWAL PARTS
IrIPORTANT: All recorders must have their moving elements blocked, the ink removed prior to shipment to Che factory for service or repairs.
MOVING ELEMENT BLOCKING
3 Rand-wound spring clocks will run etght days on one winding. 24 hour on 7 day rotation isselected
The moving element of the '45" recorder should be confined during shipment. Facing the rear of the
by moving the speed change lever acessibje
mechanism assembly, a rubber band should be stretch-
S
LEHMAN 02051
TYPE 45 RECORDING INST
ed over the balance ant of themovtng element and between the ends of the two top posts of themechanism.
Repair work can be done most satisfactorily at the factory, When returning an instrument for repairs. obtain a retwn material tag from your dealer or your
nearest Westinghouse Sales Office to assure proper identification at th factory.
Orders for renewal pctrts should include the name
of the part and the style number of the apparatus
on the nameplate.
Type and Rating
M-45 Ammeter, 0-5 Amp M-45 Voltmeter. 90-140 Volts Synchronous Motor Clock
POWER CONSUMPTION
At Rating
Watts
Vats
5A 120V 120V
.9 4
10.3 3.1 4 5.7
-
V.A.
4.1 10.7
7
% P. F.
22 96 57
Quontity 1 pkg.
SUPPLIES FURNISHED WITH EACH RECORDER
(These may be reordered as necessary)
Description
!nk Sac. Red fnk (with sealed inking system only) Pen Cleaning Wires (with sealed inking system only) Mounting Hardware (Switchboard types only) Pen Syringe (with sealed inking system only)
St110 N0.
185A903001 542-D-716002 291B132001 837390
ADDITIONAL SUPPLIES AVAILABLE ON ORDER
Description
Pen Msembly (open V-type) PenAssembly (Sealed inking system type Ink Feed Tubing (2 tubes) Ink Feed Metal Coupling Tubing Support Spring Beaiing Screw Pivot Assembly Chart Arbor Nut Synchronous motor, 120 volts. 60 cycles 1 RPM Cover Gasket Fluorescent Lamp Lamp Starter ,, Lamp Fuse Ink Sac. Red Ink for normal temperature service (+30 to +90F)
Ink Sac, Blue lnk for normal temperature service (+30 to +90F) Ink Sac. Red Ink for extreme temp. (-4Oto+30F&+QOtotl2OF) In Feed Tubing(l tube) and Ink Sac(Red Ink - Normal temp.) Blue Ink for V-Pen (+30 to +90F) '/ ounce Blue Ink for V-Pen (-40F to +30F&-I-90 to + 120F) hi ounce Red Ink for V-Pen (+30 to +90F) % ounce Red Ink for V-Pen (-40 to +30F& i-90 to +120F) ounce * One Revolution of Chart Cut-Off Kit
Style No.
629A974001 291B030002 291B189002 185A991H01 185A87300 1 629A968001 116600 836101 1098213 836A643H0 1 185A911H01 185A885H0 1 542D755H13 185A903001 185A903002 186A658G01 291B189004 763A041001 763A04 1002 763A041G03 763A041004 542-D-755003
n
LEHMAN 02052
TYPE 45 RECORDING INST
I.L 43.450H
FIg. 5. OiA (In. Dimensions and Drilling Plan for Flush Type 45 Retarding lnstru,r.er,ts. Fig. 4. OutlIne Dimension, and Drilling Plan f, Projection Type 45 Recording instruQ,ents.
FIg. 7. Outline Dimensions 10, Portalile Type 45 RecordIng Instruments.
LEHMAN 02053
TYPE 45 RECORDING INST
External Connection Diagrams
fl
SYNC. CLOCK AND t.*MP tERMINAL-S
Fig. 8. Type M-45 A-C Voltmeter with PT. (All portable types except 450-700.volt range)
Fig. 9. Type M.45 A-C Voltmeter with PT. (All switchboard types and 450-700 volt range
- portable type)
rig. 10. Type M-45 A-C Ammeter with CT. (All switchboard and portable types)
WESTINGHOUSE ELECTRIC CORPORATION
RELAY-INSTRUMENT DIVISION
--
-
NEWARK, N. J.
Printed In U.S.A. -.
LEHMAN 02054
I
I I
INSTRUCTION
1 MANUAL
I
I
I
I
I
I
I
I________________
I EXTRON co.
MINNEAPOLIS,
MINN.
I 8043 LEWIS ROAD
(612)544-4197
I
I
I
LEHMAN 02057
Instruction Manual Current Sensitive Relay Voltage Sensitive Relay
General:
Versatile module current/voltage sensitive relays are designed to detect under or over current/voltage conditions. Standard models for current detection are available with an integral shunt for AC or DC currents to 10 amperes, and for use with an external 50 MV current shunt or S amp secondary current transformer. Standard voltage detection models are available for AC or DC voltages from 0 to 460V.
These units include over or lander setpoint relay output, local or remote setpoint adjustment, start-up time delay and adjustable trip time delay.
Specifications:
Input power: 1/60/115, 50 VA max.
Input current 0-lU amp 1C/DC with integral shunt.
ranges:
With external SO MV shunt or S amp
current transformer, maximum current
limited only by the maximum ratings
of available shunts or CT's.
Input voltage ranges:
O-1OV
l0.-120V
20-230V
40-460 V
Input frequency:
D.C. currentth 60 Hz A.C. current.
Output relay;
Form "C" contact, maximum power 75W,
250 VA, maximum voltage 230 VAC, AC maximum current 3 amps (Above are resistive load rating. Use snubber or diode when driving inductive loads.)
Output relay Relay is energized above setpoint. logic:
LEHMAN 02058
I
Operating temperature range:
0
0.-SO C
Start-up time delay:
2-15 seconds (adjustable) output relay may be energized or de-energized during start-up delay depending on model selected.
Trip point time delay:
.1 - 2.5 sec. adjustable. 1 - 25 sec. adjustable.
Meter output:
0-1 ma or 0-10 VOC output to drive load meter. Output is calibrated SO 0 - max. input equals 0 - 1 ma or 0 - 10 VDC to the meter.
Status indicator:
Yellow LED - Trip point reached. Red LED - Relay tripped.
Disable input:
Contact closure disables unit. Relay will be in normal operation mode. Start-up time delay starts when disable contact is opened.
Reset:
Relay reset pushbJtton mounted on cover.
Setpoint monitor:
Output provided to measure actual setpoint.
Description of Operation:
Versatile module current sensors sense load current through the use of an on-bcard meter shunt, a ranote 50 mV meter shunt or a 5 amp secondary current transformer. The signal from the on-board or remote shunt is a 0-SO mV signal. The S amp secondary current transformer signal is converted to a 0-SO my via a resistor mounted on the input terminals to the current sensitive relay. The mV signal that is proportional to current is amplified and calibrated.
1
I
I
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U
I
I
I I I
I
I I
I I
I
LEHMAN 02059
-3-
Versatile module voltage sensors use a voltage divider resistor network to develop a signal proportional to input voltage. The signal that is proportional to voltage is amplified and calibrated.
n absolute value circuit is used so the current/voltage signal can be A.C. or D.C. Of any polarity. The resulting amplified voltage signal is calibrated so that 0 amps to maximum amps or C volts to maximum volts equals 0-10 VDC.
The calibrated voltage signal is compared to a setpOint voltage. Whenever the voltage goes above the setpoint, the trip point LED is energized. The energization of the output relay is delayed by a time delay circuit to eliminate nuisance tripping.
A start-up time delay circuit is included to allow the monitored process to achieve normal operating conditions before the current/voltage sensitive relay starts to work. The start-up time delay requires a normally closed contact be provided. The time delay start-up sequence starts when this contact is opened.
Installation:
When installing this equipment, check the following points:
A) Is the input power 120 VI4C?
a) When using a current sensitive relay with an on-board shunt, is the load current ten amps or less?
C) When using a remote current shunt, is it properly sized for maximum current, and does it have a 50 mY output?
ID) When using a current transformer, is it properly sized, and does it have a 5 amp secondary output?
Note:
meter shunt can be used for either D.C. or A.C. current detection. A current transformer can be used for A.C. current only.
LEHMAN 02060
-4-
When using a voltage sensitive relay, is it properly sized for the maximum voltage expected?
Do not mount the control on equipment or in a place where vibration could be a problem.
Refer to the connection diagram for the necessary connections using the following basic rules:
Input power should be fused using a 1 amp fuse.
Relay contacts are rated for 3 amps maximum. These contacts are pilot duty and should not be used to switch high current or high in-rush loads such as large motor starters or contactors.
A normally closed contact should be wired across terminals 7 and 8. This contact must open whenever the cu'rrent/voltage sensitive relay is to be operational.
Adjustment Procedure:
The calibration of the versatile module current sensitive relay requires a VOM multi-meter, a small adjusting screw driver and a clamp-on or in-line load ammeter. Refer to the connection diagram and schematic diagram for the location of adjustment potentiometers.
Note: If a load indicating meter is supplied, it can be used for calibration instead of a VOM.
Current Calibration: (Current Sensitive Relays Only)
All Model 540 current sensitive relays are factory calibrated to obtain JO VDC (0-1 mA) output from terminals 5 to 4. This factory calibration is based on a 10 amp input with the internal shunt, a 50 mV input from a meter shunt at full shunt amperage rating, or a 5 amp secondary current from a current transformer- Actual operating conditions may not exactly fit the factory calibration used. To calibrate the current sensitive relay, follow this procedure:
LEHMAN 02061
Step 1 - Turn power on to current sensitive relay. Step 2 - Measure D.C. volta9e from terminal 5() to
terminal 4 (common).
Step 3 - Obtain zero load current.
Step 4 - Adjust offset potentiometer until voltage from S to 4 equals zero.
Step S - Obtain maximum load current expected.
Step 6 - Adjust CALIBRATE pot until D.C. voltage (5 to 4) equals 10 VDC.
Step 7 - The current sensor is now calibrated to output 0 to 10 VDC as load current goes from 0 to full load current.
Voltaqe Calibration: (Voltage Sensitive Relays Only) All Model 540 voltage sensitive relays are factory cali-
brated to obtain 10 'VDC (0-]. ma) output from terminals
S to 4 when the maximum voltage for that particular model is inputted- Actual operating conditions may not exactly fit the factory calibration used. To calibrate the voltage sensitive relay, follow this procedure:
Step 1 - Turn power on to voltage sensitive relay.
Step 2 - Measure D.C. voltage from terminal S (+) to
terminal 4 (common).
Step 3 - Obtain zero input voltage.
Step 4 - Adjust offset potentiometer until voltage from S to 4 equals zero.
Step S - Obtain maximum input soltage expected.
Step 6 - Adjust CALIBRATE pot until D.C. voltage (S to 4) equals 10 'VDC.
LEHMAN 02062
-6-.
Step 7 - The voltage sensor is now calibrated to output 0 to 10 vDC as input voltage goes from 0 to maximum.
Trjp Point Calibration (to be done only after calibration is completed):
Model 540 current/voltage sensitive relays are available with local or remote setpoint adjustment. The trip setpoint can be adjusted from 100% to 5% of full load amps or maximum input voltage.
- For local setpoint adjustment:
Step 1 - Turn power on to current/voltage sensitive relay.
Step 2 - Determine setpoint level as follows:
10 x (Desired percentaqe for trip point)
100
= Trip Point Voltage
Step 3 - Measure voltage from terminal 10 (positive) to terminal 4 (common).
Step 4 - Adjust SETPOINT' pat until voltage calibrated in step 2 is obtained.
Step 5 - The current/voltage sensitive relay is now adjusted to trip at the percentage of full load current or maximum voltage selected in step 2.
- For remote setpoint adjustment:
Step 1 - Turn power on to current/voltage sensitive relay.
Step 2 - Adjust remote setpoint pot to maximum position.
Step 3 - Measure voltage from terminal 9 (positive) to terminal 4 (common)
Step 4 - Adjust "SETPOINT" pot on versatile module to obtain 10 VDC.
II I
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I I
I
LEHMAN 02063
Step S - Determine setpoint level as follows:
10 x (Desired percentaqe for trip point) 100
= Trip Point Voltage
Step 6 - adjust remote setpoint pot to obtain the trip point voltage calculated in step S.
Note:
The setpoint pot adjustment in step 4 cm be adjusted to any value from 10 VDC (FLA) down. By lowering its value, the maximum setpoint current/voltage that can be adjusted by the remote pot is reduced.
Start-Up Delay Time Adjustment:
All Model 540 current/voltage sensitive relays include an internal start-up time delay circuit. This time delay defeats the operation of the relay until an adjustable period of time has elapsed. The time delay period starts when the disable contact from terminal 7th 4 is opened (normally when the load being monitored is started).
This time delay allows the load being monitored to achieve its normal operating state before the current/voltage sensitive relay starts to work.
The time delay is factory adjusted for 2 second delay. If a longer delay is required, adjust the START-UP DElAY POT CVI to increase the time of delay (to 15 seconds)
Trip Point Time Delay:
All Model 540 current/voltage sensitive relays include an internal trip point time delay circuit. This time delay circuit keeps the output relay from tripping when the setpoint has been reached for an adjustable amount of time. This eliminates nuisance tripping caused by transient loads.
LEHMAN 02064
-8--
The tine delay period is adjustable from .25 to 2.5 seconds or 2.5 to 25 seconds depending on model selected. The time delay is factory set for the fastest time in the range ordered. If a longer time delay is required, adjust the TRIP DELAY POT CW to incrcase the time.
Documentation:
PD5403-OlOO PC5404-OlOO PC5404-O101 PC9066-OlOO
Sctematic Connection Diagram Current Relay Connection Diagram Voltage Relay Versatile Module Mounting Dimensions
LEHMAN 02065
I
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1w
a
'2
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9UUUU
I S
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A 0 p.
A
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2
IS
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p.
IS p.
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LEHMAN 02066
4.5 375
0 --------
3.875 3.375
S.
JDC 7-22-75
MOUNTING DIMENSIONS,
VERSATILE ELECTRONIC
MODULE
- - - - - a a a a a a - a a a a a a aFULL .k0,L1PC90860100 I
S-a-SaS-a-------S-_
5A SECONDARY
aRENT AT FLA
a -n
A 1011/SO
B
REVISED PER MARKETING
I I/24i10
C ADD aPi-SET
4/IQBI
2
3
MODEL NO. CIMVIFICATION
5
OPTIONAL CONNECTION FOR HIGH CURRENT LOAD
CURRENT TRANSFORMER
OmV/FLA METER SHUNT
7
LIIP1,6LThOC BENS111VE RELAY.
2*10 XT
-;
POWER 9DURCE (230 VAC Pi14X.)
-0 LOAD (12 MW MAX.)
WARN ING
II5t
eoco HZ
24VDC OUTPuT
TRIPPEOQ __
stt.otQ-
003ET 0
catnt,q
14
tn CF*RMtLY1
ORCLM'ARMEPNT
TRMMMCFt CR
RATE(
_4 -
N. 0. RELAY CONTACT WiPER 0 N. C. RELAY WTACT
0-?ErN25r0crYati.
o-ImA O IOVOC OK SOURCE RESISTMICE
TRIP DC LAY
II
7
UTPCIT 0
I0
MOCL 540 DISABLE
CLOSE COMIACI ID DEFEAT OVERLOAD RELAY. START UP DELW TIME STARTS
04- SETPOINT MONITOR
THIS DEVICE IS NOT ISOLATED FROM THE LOAD BEING MONITORED. POWER MUST BE DISCONNECTEO ON BOTH THE CURRENT SENSITIVE RELAY SlIP. THE LOAD BEFORE INSTALLING AND SERVICIPIG THIS EQUIPMENT. ALL wmING ANO COMPONENTS MUST BE INSTALLEO IN SUCH A WAY AS TO PREVENT ACCIDENTAL GROUNOING AND TO PROTECT PERSONNEL FROM ACCIDENTAL CONTACT WITH ANY EXPOSED TERMINALS OR WIRE. ALL TEST EQUIPMENT UsED WITH THIS DEVICE MUST BE ISOLATED FROM GROUND. ALL WO9K MUST PE PERFORMEO BY QUALIFIED PERSONNEL. FAILURE TO HEEO TillS WARNIPIG MAY RESULT IN SERIOUS PERSONAL INJURY AND DAMAGE TO EQUIPMENT.
EXCEPTION: ISOLATION BEWEDI LOAD AND MOOEL 540 5 PROVIOED tEN USNG A CURROIT TRMSFORMER
OPTIONAL REMOTE SETPOINT
I- MUWAL RS&Y 2- Dm0 RESET
It 0!? DELAY
II 25 tCOO$
-S&IR1' 7 XLAY
1.1-2.5 stmm Ii - flUkY DRGaO DURING I QISAMS TIRW
12
I- IWTR$IAL SET POWT 2- R4SO1E SET POeST
aS. P0540,-mon
a aoTI_ cI
flt Eli
"Ml
Ta._ aC1
lJ .In
t a tta_. 2
n1w
w
RCS loll/SO
.Y
-
II
COP*CTION DAGMM. CURRENT SENSITIVE RELAY
PC5404-oioo
S--------_----a----
"1 I I
* I RELEASEO B J AW OFFT
I II
T1
10-I-80
f 4fITi'81
I
MOOEL NO. DENTFICATION
LEOE
O1ST RM
FOR RIL WILE JWO1
1-SmA 4-20,i.A
loi--SiOomyA
Io-laov 20-230V 40-460v
--a5
-_--BAe,
WARNING
C
INPUT
II5
WtO HZ
r IsTRIPPtDQ
o
24vDC0
OUTPUT
"nfl 0
0-
0-ImA OC,
O IOVOC 11H
OK SOURCE RESISTANCE
4 13 CALJM*TE 0
12
6
TRIP
II
1
n1pT 0
10
naT 0
I MOOEL 540 OISABLE T CLOSE CONTACT TO OEflAT OVERLDAO RELAY
START UP OELAY TIME STARTS WIEN
N.O. RELAY CONTACT WIPER It C. RELAY NtACT
0+ SETPOINT
MONITOR
This OEVICE IS M)T ISOLATEO FROM THE CIQJ(T BEING MONITORED. POWER YWT BE DISCONNECTED ON BOTH THE VOLTAGE SENSIT&E RELAY
ANO ThE RCUIT BEING MONITOREO BEFORE INSTALLING OR SERVICING TWS EQUIPMENT. ALL WIRING MO COMPONENTS MUST BE IN$TALLEO N SUCH A WAY AS TO PREVENT ACCIDENTAL GROUNOING AND TO PROTECT PERSONNEL FROM ACCIDENTAL CONTACT WITH Y tCPOSED TERMINALS OR W$RE. ALL TEST EQUIPMENT USEO WITH THIS OEVICE MUST SE ISOLATEO mOM GROU$Dc ALl. wOmC MiST 6E PERFOEO BY QUALIFIEO pERSONNa. FAILURE TO HEEO THIS WARNING ME RESULT IN SERIOUS PERSONAL flJJURY Mfl OAMAGE TO EQUIPMENt
OPTIONAL REMOTE SETPOINT
MAMiIL RESCT 2- AUTO RET
J-NflIALThP DELAY (I-s SZGONDSI
SHGT Imp DOY
1.1- 2.5 SECONDS)
I - FCLAY JI1fl!CD JRIO a- OISA&E INE
I- INTE$Jf N. CT POINT 2- REMOTE SET POiT
(REOLIIRS OK POt. OR SEPARATELY)
.trattPo54o3-OIoO
-at Ac
RS
tOo.Tn
M tS
aLs
a
aetfl
sy
10/1/80
L)S7297M t.
I 'In. NNECTION OIAGRAM, VOLTAGE ANO PROCESS CONTROL RELAY
L.pj_
PC5404-OIOI
EXTRON CO18PANY
Extron warrants to the original purchaser all equipment aid products manufactured by it and bearing its name to be free of defects in materlaa and workmanship under normal use and service for a period of twelve (12) months fm the date of purchase from Extron0 This warranty is applicable only if the Extron product aM/or equipment is installed., operated and xraintained in accordance with factory recomrnexationa and procedures.
In the event the Extron product ad/c: equipment is found to be defective within the above-stated twelve (12) month period, Extron will repair or replace defective parts if the product or equipment is shipped prepaid to xtron' s factory and if such product and/ or equipment is found by Extrons inspection to be truly defective in workmanship or material. Extron will return-ship such repaired product and/or equipment prepaid within the continental United States. If Extron's inspection does not disclose any defect in workmanship or ir.aterial, repairs will be made at a reasonable charge0
This warranty zhall apply to only those products assembled and/or manufactured by kxtron Co0 Products manufactured by others but sold by Extron are not covered under this warranty0 Warranty policies may be provided by. the original manufacturer0 Consult Extron for information regarding these warranties0
ThE WARRANTIES SET FORTH HEREIN ABE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FIT}ESS FOR PURPOSE AND ThE BUYER ACKNOWLKDGES THAT NO OiliER REPRESENTATIONS WERE MADE TO HIN OR BELIED UPON BY HIN WITH RESPECT TO ThE QUALITY AND FUNCTION OF THE GOODS HEREIN SOLD.
LINITATIONS OF LIABILITY
IN NO EVJ?NT, WHETHER AS A RESULT OF BEEAC}i OF CONTRACT, WARRANTY OR TORT (INCLUDING NEGLIGENCE), fliALL EXTRON OR ITS SUPPLIERS BE LIABLE FOR ANY CONaEQUENTIAL OR INCIDENTAL DAMAGES, INCLJOING FOR PURPOSES OF ILLUSTRATION BUT NOT FOR LIFIITATION, LOSS OF PROFITS OR REVENUES, LOSS OF USE OF EZUIPMEiNT FURNISHED OR SERVICED BY EXTRON, DAMAZE TO, OR LOSS OF USE OF, ANY ASSOCIATED EQUIPTIENT, CCET OF CAPITAL, COST OF SUBSTITUTE OR REPLACEIENT PRODUCTS, FACILITrES, SERVICE OR POWER, DOWN TIME COSTS, OR CLAIMS OF THE CUSTOMER'S CUSTOMER FOR SUCH DAMAGES, IF THE CUSTOMER TRANSF1RS TITLIi TO OR LEASES ThE PRODUCTS SOLO OR SERVICED HEREUNDER TO ANY ThIRD PARTY, THE CUSTOMSR SHALL OBTAIN FROM SUCH ThIRD PARTY A PROVISION AFFORDING TO ThE COMPANY AND ITS SUPPLIEBS Th PROTECTION OF THE PRECEDING SENThNCE, AND ThE CUSTONER WILL DEFEND AND HOLD EXTRON HARMLESS FEON ANY CLAINS OF SUCH T}IIRD PARTThS.
EXTRON' S LIABILITY ON ANY CLAIM OF ANY KIND (INCLUDING NbGLIG?NCE) FOR ANY LOSS OR DA}AGE ARISING OUT OF OR RESULTING FRON ThIS AGREEMENT, OR FRON THE PERFORNANCE OR BRNAC1 TUEREOF, OR FROM ThE PRC)UCTS OR SERVICES FURNISHED HEREUNDER, SHALL IN NO CAS1 EXCEED THE PRICE OF ThE SPECIFIC PRODUCT OR SERVICE WHICH GIVES RISE It THE CILkIM. ALL SUC1 LIABILITY SHALL TEJthINhTE UPON ThE EXPIRATION OF THE WARRANTY PERICA) OF TWELVE (32) MONThS, AS HEREINABOVE STATED.
The furnishing of advice or other assistance without separate compensation therefor will not subject the company to any liability, either in contract, warranty, tort (including negligence), or otherwise.
Each of the foregoing paragraphs in this article will apply to the full extent permitted by law. The Invalidity, in whole or part, of any paragraph will not affect the remainder of such paragnph or any other paragraph.
LEHMAN 02070
POWER DRAIJLICS-NIEI.SEN, INC. 670 East Lincoln Avenue
RAIlWAY, NEW JERSEY 07065 (201) 5740600
to; cy flCi S
J7/sVE..t44. Co
6fl*e.1Mc'1Jw itt)
O. Pt.mnIr.tt/J 07OSL) j7n1 14o.0S4.ar,4
subject
Pfr,2rS DWo-
prgpj-ot -30-/L
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P6- 09 at 2-z-
Mo /3cttrs Pw&'s"
/1 SeE C4c4itrJ 1t'p&4C. ,19-C.
tQDkCr C-4O.oc. -.
date 2 /71V
signed ZLtta..cs #*c 'Ot,g
date
sianed
SENDER: Mail white and pink copies with cczrbon intact.
RECEIVER: Reply, retain white copy, return pink copy.
ff33990. Amsterdam Printing and Litho Corp., Anotordam, N.Y. 12010
LEHMAN 02071
F(C)G-03-28-20/22 ,q )-.--233431 RETANJNG LUNG
232735 PLUG
154137 "0" RING
tr
232678 SPRING-_.. 232724 VALVE
246447 SPRffiG
7076 PLUG (4 REQ'D)
* OPTIONAL SPACERS (PART NO.
211026) ARE AVAilABLE TO
LIMIT THE MAJUMUM THROTTLE
OPENING AS FOLLOWS-
NUMBER
LThIIT OF
OF MA)ffMUM VOLUME
SPACERS
3 2
1
GPM
4.STOG
10T013 18T021
83003 RETAiNTNfl RING
293830 PLUG
s154019 'O' RING (2 EQ'D)
*15395
'O RING
7077 PLUG (3 REQ'D)
200978 SPHJN 201775 INDICATOR *154004 "0" RING o155091 BACK-UP RIN
275429 SHAFT * OPTiONAL SPACER
SEE TABLE
207782 SCREW.
207638 PLUG
160571 ROLLPIN
(2 REQ'D) eTh __-278223
SPRING
232737
THROTTLE. 232738 ROD
BODY
153950 "0" RING
t317922 PLUG 312382 .RETAXNING
r R2G USED ON -22
DESIGN ONLY
207774
07773 !
'uY PAWL
/
COVER 280374
*S9197790
SCREW s154128""
0I
/ IDCKWIRE "0" RING
188645 WC'K 31 5932 PLUG" 349466 SEAT
(2 KEYS PROVIDED)
349468 CHECK VALVE
USED ON -20
DESIGN ONLY
USED ON FCG MODELS ONLY
207802 DIAL SUB -ASS?
INC WOES:
207639IAL
211954 INSERT
348615 SPPrNGs262336 'O" RING
197574 BACK-UP RING 390310 PLUG
MODEL
NAME SCREW
PLATE 6RE'D
FG-03-28-20 232740 8
FG-03-28-22 FCG-03-28-22
315975 3X-117655
BODY
232732 330937 390309
312382 RETMNU4G RING
F3 EQUIVALENTj *INCLUDED IN 919598 SEAL MTI 919213 SEAL KIT
Revised 5-1-78
SPEnIY VICKERS TROY. Ml. IO$4
1-3411--S
LEHMAN 02072
FG03-2821 233431 RETAINING RING
315978 PLUG 170160 "0' RING 232678 SPRING
246447 SPEING
7077 PLUG (3 EEQ'D) 200978 SPRING
232734 VALVE
207175 INDICATOR *154004 "0" RING
155091 RING
- 275429 SRAFT * OPflONAL SPACER
SEE TABLE
207782 SCREW
207638 PLUG
7076 PLUG (4 REQ'D) 154019 "0', RING (2 REQ'D) 160571 ROLL PIN (2 REQ'D) 83003 RETAINING RING
315977 PLUG..
157515 "0" RING
\ 278223 SPRING '232737 THROTTLE "232730 nOD
_-315973 BODY
157515 "0" R1r4c PLUG
177137 SCREW
V
315975 COVER PLATE
Sw'184173 (6 REQ'D)
C-207774 COVER
207773 PAWL 197790 SCREW
INCLIJDED IN 919425 SEAL KIT
WCIRE
188645 LOCK (2 KEYS PROVIDED)
207802 DIAL SUB-ASSY. INCLTJDE&
207639 DIAL 211954 INSERT
*OPnONAL SPACERS
(PART NO. 211026) ARE AVAILABLE
TO LIMIT THE MAXIMUM THROTTLE
OPENING AS FOLLOWS:
NUMBER
LIMIT OF
OF MAXIMUMVOLTJME
SPACERS
3
2
GPM
4.5 TOG 10 T013
1 16 TO 21
C
MODEL CODE BREAKDOWN
(F3)F(C)Go3282*
MULTI-PLVID CAPABILITY
FLOW CONTROL
MAXIMUM CAPACITY (GPM)
CHECK VALVE
ISERIES
.47
GASKET
MO ED
To insure sustained efficiency and maximum trouble-freebie of thisprecislon equipment, tnttial and continuous filtration o!thethzid medium to 25 micronsai,solute rlessls essential. (FDrIUIDrID2UDD pertathingto Sperry Vickers economical 3 or 10 micron filters, see installation drawIng 522140.)
Litho In U.S.A.
LEHMAN 02073
VICKERS '
Service Pats
kitormation
OT 8 P1-1O& -11 SERIES IN-LINE CHECK VALVE
>4Ot
et$$' &
"A &"O
-tr./
#oc%_ c,Ot
S% 'T
BODY - SOLD AS AN ASSEMBLY ONLY. ORDER BY MODEL NUMBER.
MODEL NUMBER
PIPE SIZE
CRACKING PRESSURE
SNAP RING
WASHER
SPRING
POPPET
SLEEVE BALL
P-S.'.
DT8P1-02-5-10
DTBP1-02-30-l0 1/4
DT8P1-02-65-10
DT8P1-03-5-10
DT8P1-03-30-10 3/8
DTBP1-03-65-10
DTBP1-06-5-11
DT8P1-06-15-11 DTBP1-06-30-11
3/4
DTgP1-06-65--11
DT8P1-10-5-11
DTSP1-10-30-11 DT8P1-10-.50-11
1 1/4
DTRP1-1O-65-11
Revised 4-1-74
5
30 92733 113714
65
5
30 - 106642 123740
65
s
15
98702 125673 30 65
5
30 113752 125635
50
65
113559 216999 114094 123761 217000 123760 125779 222541 216998 125780 125631 216548 257354 125632
-
123737 125674 125634
SPERRY VICKERS TROY MI. 48034
113715 1651
-
-
'-953-S
LEHMAN 02074
p ERIEZ MAGHICS 1985
I
COMPLETE LINE ERIUM POWERED PERMANENT
SB-200E
grate mavnets
ER!EZ:
IIAGNETICS
Powerful, permanent magnefic protection against fine iron and tramp. iron.. Designed for simple installation in steep-sloped hoppers, odd and irregular shaped hoppers, floor openings,
vertical closed chutes, ducts, etc.
0.*.,40.0... 0*
it..*4I.I '.,..-._ 4
I St..'
0
S
.. 0
I' S
p *S
a
0-
.'0I S u ,S
a4
S
aS
a
a
S
LEHMAN 02076
Here's the Most Complete Grate Magnet Selection Available. Sizes, Strengths and Models to Give You the Ultimate in Magnetic Protection.
ERIEZ GRATE MAGNETS ARE NOW AvAILABLE IN SPECIAL SANITARY CONSTRUCTWN.
These units are denticai in strength to the slandard Grate magnets. They are stainless steel throughout and are carefully manufactured to contain no pits, cracks or crevices in accordance with accepted standards of sanitation for food processing. Housings for these grate magnets can also be provided in stain less steel wihout cracks or crevices. Sanitary grate magnets are mandatory in many food processing operations. They are also applied in the manufacture of pharrna' ceuticals, in the chemical industry where processing lines are alternately used for two or more incompatible products, and wherever the highest degree of product purity is required. Eriez' high standards of gualily control assure that Sanitary
Grate Magnets will meet the specifications of regulatory agencies.
Permanent Magnetic SELF-CLEANING GRATES
AUTOMATIC MODEL GH-12 WITH TIMER
Automatic or manually operated Self-Cleaning Orates provide superior product purity and reduce maintenance time. Self-Gleaning Grates eliminate the need to shut down product lines to remove, clean and reinstall magnetic elements. Easier more frequent cleaning prevents excessive iron contamination buildup on the magnets and assuros maximum separating efficiency. Moveable magnetic tubes within stationary stainless stool tubes are used in the SeJf.Cleaning Grate. To clean the grate, the magnetic elements are withdrawn from the s(aUonary housings in the area of product flow. A powerful new circuit within the inner tubes produces highiy magnetic gaps that pull the entrapped iron contamination sideways along the surface of the stationary tubes. At a point outside the product flow, contamination is discharged. The entire cleaning operation takes place within six seconds. A one.finger puR on the smooth.sliding rnoveable tubes of the manually operated model is all that is required to clean the magnetic elements, The automatic model, desgned for hard'to' reach locations or for InstallaUons that require very frequent cleaning, is pneumatically operated and eqthpped with a tinier so thecleaningcyclecan be adjusted to the amount of contaruina. tion to be removed. Both mode's are available in three sizes: 14" x 12". 16" x 20''.
and 20"x 20" (357 x 305, 406x 508, 508 x 508mm). All
have a flanged inlet and outlet for easy installation in vertical closed chutes and ducts.
2 OERIEZ MAGNETIOS 1977
LEHMAN 02077
a
Permanent Magnetic
GRAtES AN 1OulNq
Fin? Iro? 'rid'fraip iOI Removal in nclosed Flow Unesis -$Ipliuled by'Eda Mulp!e-ank- nits,Blfl4nto tonveflient
Hou4ings These models have dDor front which erfploses the Maknetic Grates within the i-lousing and makes them rfldily ccessibie tot cffianlng TwoiiiodeIs are vaiIable each designed for tl1t specific> type of sftparation to be accomplished
MOl-lGE-?!pr Tramp Iron Re,1ibval -
--:
This is a Double bank unit Magnetic elements are spaced on
twi-incIi cnt&s-wilha-one-inch pleariac between -the tubes
Grid bars Ire included with this tyje Gtate to direct the material
flow to the1itst-Eanidriainet.
Model FGH-4 For Fine Iron Remval
The magnets used for the removal of fine iron are somewhat different from the tramp iron Grate Four individual banks of magnets 1" (32mm) high are used Tube spacing is on 1 (p8mm) centers with a (13mm) clear space between the tubc5 The tubes arc staggered in the various banks so the
-materiaLwill-comejhto contact with a number of the thbe to assueiaximUm-sepration effrciency. -
Eriez Model TGH and FGI4.graie magnets have a trainiess tonstrucilen tar easy
cleaning and alone p,oiiie tar cibse-qua.ters
instajialloft. Tue init shdwn4s recommended
for tdmp tronrmbvii.
--
Specificati&ns subject to change without notice.
LEHMAN 02078
Pqrmanent Mgfletic -. ,--.
ROTA'GMTES
- --
--
ThcscR'ioIvInkModels4ProvIde Speedy At1iQJnaticRl1ovaJQf Uianted IronfrbtrtSilk MateriaTithaitend tp Sbck, Clog and
8?idj. .'. - --
-
tp.eihqve both laree-pLeces of unwanted iron .as well as minute ferrous par
tides from material flow that teed tp clog and brjdg when passed through smali openings This dual action unit rotates a number of powerful magnetic tubes through tte m?terial The magnetic action attracf and holds bie unwanted irdn nd the
rotary action prevents the material fiow from pac4ungarid plug
sing processing tine
This action further comGs and breaks materials apart that tend
toling tooethtr, forcs.aIl partiles to4iasth'roughiov]ng .manUc tubes Look ateotaGiatei N1anyStures
Provide magnetic protection without restricting and clogging material flow Rugged physical structure magnetic elements completely encased In stainless steel and fastened to stainless steW end plates with bronze hubs and steel shaft assures long hard usage available in 24 sizes-
12' (305mm) diameter 4 (102mm) wide thru 36(914mm) L (4o6minj diieier. 8' (2O3mm)iae thrri 36'(914rin) 22 (559mm) diameter 12 (305mm) wide thru 36 (914mm)
Widlhs jn 4 (102mm) increments
Rota:Grates. iirovide .c.?II?nt:. eparating effiiencip. many finely ground cohesive materials such as gyjijim barium car bonate fuller s earth lime cohesive chemicals coifectconery sugar cornstarch flour wood flour and libtojjs materials like
....... .hped hay. alfaifi flacetc
This Roth.Grate.isI!IationatAmerican Zinc Oxidi cornpan$sco1unbo oho.
piant jnsuro opa,aliq ol ,cIdentai lines Irom.Iinishad zinc oxldp: Matclal
passes traM :ct: copcyo. through .Rpya
into an clavatr.
LEHMAN 02079
Permanent Nan-EJectric BA GRATE MAGNETS
This Separator Provides "Final Magnefic Action" On Bulk Foods, Chemicals Pharmaceuticals, etc. Being PackagedAln Barrels Or Similar Type Containers. These units are the result of many requests for a portable type magnetic separator for use in a final separating action as materials are being packed in barrels or other types of large containers.
Model BA permanent magnetic Grates fit in or on standard barrels 15, 17 or 20 inches (394, 432 or 508mm) in diameter. Two basic types are available. . . Model TBA br tramp iron removal (large pieces or iron), with magnetic tubes on 2 inch (5lmm) centers and Model FBA for best separation of fine iron contaminants, with tubes on 1 inch (38mm) centers, Put them to use on free.flowing materials when sizes do not exceed 3/a to '/2 inch (l2mm) in diameter (or the TM model and 3/io to '/4 inch (5mm) diameter for the EBA model. They can incorporate from one to four banks of one inch diameter magnetic tubes which are rigidly welded to spacer support bars and mounted in a 15 inch (381mm) diameter housing. .4 inch thick, 22 inch (5 x 559mm) diameter collar is provided at either the top or bottom of the housine enabling the separator to fit into or on top of the barrel. Handles mounted to the collar enable transler of the separator from one barrel to another.
The banks of grate magnets are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding grate. A unit of standard construction has stainies steel tubes with mild steel frame, flange and handles. On stainless steel units the frame, flange and handles are also of stainless steel.
P11010 sI owsaun It being installed I nadrum. In this inslallalion it is prevent. ing iron particles Irom being packaged in bulk vitamin producis.
LEHMAN 02080
Grate Magnet Specifications
S-i SINGLE BANK WING TYPE 5-2 DOUBLE RANK WING TYPE Oneinch diameter stainless steel tubes arespacedat 2' (51mm) centers allowing 1" (25mm) between tubes
these dimensions are flexible so special sizes can be furnished on ,equest. Stainless steel wings, outside the (6mm) steel frame, are attached to the side where the even dimensions occur. the wings can be bent to fit openings which vary from our standard sizes. 5-2 Double-bankSame construction as SI except a second row of magnetic tubes is aligned directly below the open space between tubes.
rches Millimeters
D-1 SINGLE BANK DRAWER TYPE Net Weight 25 lb /sq ft (25kgt2 sq m)
D-2 DOUBLE BANK DRAWER TYPE
Net Weight 35 lb/sq ft (35kgt2 sq m)
The 0-1 and 0-2 have the same basic construction as the wingtypes except units come complete with drawer front, handle, latch and slides.
SIZESAll models are built in any width 2 (64mm) through 36/2 (927mm) in 2 (SImm) increments in combination with any length 4" (102mm) through 36" (914mm) in 4' (102mm) increments.
Special sizes and all stainless steelconstruction available.
GRATES IN HOUSING
All Grates in Housing are single bank for ease of cleaning.
FGH FINE IRON GRATE
Four Grate magnets requreci for fine iron Housing. Grates No 2 and 4 have one less tube than Grates No. I and 3 (or staggored effect. Tubes are spaced on 1'' (38mm) centers.
PipeSe GrateSize
A
BC
.
mm -
- mm: in. mm in.
2 ' 51 8x 6 216x152 8
6 :152
prnf'
3 '26 10x 3 267x20t 10
261. 8 203 - 8 :ZO3
4 102 12x10 31&54 12 318 10 i54 8 203:
':7. 144x12 36x3S 14 368 12 305 8 203
6 . 152 16x14 419g356 16 419T 14 -3fi 9
9.
8 203 18x16 410406 t8W"'9l.0 16 406' 9 -229:
l9-tO 254 24x22 6z559 24 '62t 22 559..: 11
12 302 26x24 SU610 2631 57 24 t610 11 3P5:
14 356. 78ix26 1j3i660 28 :724 26 6O- 14 .356
16 40 32x30 82511.62 32 8s 30 -162: 16 l0
6
1s2
If Vibrator I required
Inki Adptn
I.G.+V. 4
Outlet Adiptn 0.0. +044
+03
PIPE sIZE 1
1 29
Adapters are available with the housings as optional equipment.
Housing and Adapters - '1.' (3mm) Slack Iron urile5s otherwise specilled. 12' (305mm) h&ghts dimonson remains constant for all sizO. Vu" (2mm) ga.ket br all door frooth.
6
LEHMAN 02081
TGH.2 TRAMP IRON GRATE
These units are primarily for installation in round pipe lines and are sized and listed accordingly. Theadapters (optional) available are for adapting these units to specific round pipe lines. The units can, however, be used in rectangular duct systems of eiuivalent cross. sectionalarea cornparableto the area of the round pipe sizes shown. The extremely small sizes listed are nut generally recommended for pipe feed, but are ideal for applications of very low volume. In general, the Grate
size selection should be such that the open area of the Grate is about 10% greater than the cross.sectional area of the feed pipe or duct. Housing and Grate frameS work is steel . . entire unit can be furnished of all stainless steel as special.
ii.:niiPip Size Grg Six.
in. 11Th it.... m
A
4 102, 8x 6 26x152 8 16
6 152 10x 8 267x203 10 267
8 '203. 12x10 3181254: 124 -318
10 2S4 14xl2 36%i305 14 368
12 305 16x14 4191356 16 ?419
14 356 18x16 470x406 18 .470-
16 .'4O6 22x20 572x50$: 22 .572-
18 457 24x22 622x559 24 -622.
20 .508. 26x24 67.3i610 26 .. 673
24 '6.10 28x26 724x660. 28 :7.24
B
rn..i&
6 -i2
8 .203
10 254
12 305.
14 356
16 .406
20 SN
22 559
24. 530 26 660
ii. 8 2Q3
8 203 8 203 3 2Q3 9 229 9 -22$
10 -2$
11 :279. 12 305 14 356
Adapters are available with the housings as optional equipment.
jitthes MlIIknttiW
I4ousing and Adaplers - k/i (3mm) black iron unless oTherwise specilied. 8m',a.ins(c2o1rs0imanml ()orhaelilgshiztedsi.m/ej,ns(i2omn mre) casket for all door fronts. Magne6c tubes are spaced on 2 (51mm) centers. Qottom row has one es, lube lot staggered cOed.
InLleDt A.thptIe
+34
Outlet Adapter 0.0. +0 .Vi
to.3
PlP* SIZE
C
4
JTI
RO7A.GRATE
Operating speed should be no greater than 30 rpm, preferably less, depending upon the condition of the material being processed. Average speed for best results is 16.5 rpm. Baffles should be installed ahead of the RotaGrate so that all material is directed through the
magnetic area.
When enclosing a Rota-Grate within a housing, provision should be made for a clean.out door. Cleaning is accomplished by simple hand removal of the ferrous materials accumulated. Frequent cleaning will maintain the unit at its full separating efficiency.
SUGGESTED INSTALLATIONS
Rota.Grates may be installed at the discharge of either open or enclosed chutes, or may be enclosed within housings in open orciosed duct systems. They are built complete with a shaft with ample extensions for a flange type or pillow block type bearingsas well as for the drive pulley.
4 staInIes steel Plate
* OIL Tube Mnfls1
(9.5mm) wide if (5.6imn) deep
1(sImm) long keyway
I-
l'/i, Oja.
4 2
S
Is!
i10_2 thmulll* -4+
Irlcren.t t,fr
WEIGHTS:
4" (102mm) wide x 12" 305mm) diameter-25 lb (11kg); add 9 b (4kg) for each additional 4" (lO2rnrn) of width. 8" (203mm) wide x 16" (4O6mm) diameter-40 lb (18kg): add 12 lb (5kg) for each additional 4 (l02mm) of width. 12" (305mm) wide x 22" (SS9mm) diameter-70 lb (32kg); add 16 lb (7kg) for each additional 4" ( lO2mm) of width.
7
LEHMAN 02082
Inche, JilIIiIITIttSn
ROTA-GRATE IN HOUSING
These units can be had with or without the motor and motor assembly. If you furnish the motor, observe recommended speeds for best separating results. Standard motor supplied is 16.5 rpm,
I/S hp, 60 cycle, 3 phase 220/440Vdirect
drive to Rota-Grate shaft with flexible coupling.
A cover plate closes off a clean-out opening in the housing. When this panel is removed and sud in a grooved slot in the housing, it acts as a shelf to keep ferrous particles from dropping into the line. The magnetic tubes are in easy access for cleaning when this cover is removed.
Frequency of cleaning will be determined by the amount of contamination in the material. The unit should be cleaned often enough to prevent an excessive accumulation of theferrous contami-
nation on the magnetic tubes. Where necessary, baffles should be installed ahead of the Rota Grate to assure ati material passing through the magnetic area.
All weights are net br Rota.Grate and Housing only. If motor and motor mount assembly is desired add I ID lb (50kg)
Ometer
A
BC
11
in. nit. in. ilim in. mm in. mm in. nn
12 .365 24 16 4O 28 22 559: 32
610: 14 711, 18 81,3. 24
356 tOY. 257: 14 '457 12% 308: 16
610 15 384 19
356 406 483
16 Ca. Baum tOT Material OefIectMn
12" Diametu (305mm)
It' Diametw (401mm)
22" Diameter (55 mm)
Width in. 'rn
4 102 8 2O3
12 SO 16 :406 20 .5O8
Wei&itat Unit Vdumeip to WeiitoI Unit Volume up to W&ghtol Unit Volumei*to
lb kg- tuft/hr cI!1/.hr lb
78 35
260 '
-
102 i6. 400 - II:: 112
'54
118
600 17 131
'. -kg cult/li Um/hr
SI 550 -.16:
825 23
-lb -
165
kg. cult/hr win/hr
.:- -
7,5 .1200 ;34
128 .58 800 2a:: 149 6- 1)00 .31 187 .85 1600 45 '
149 *68.: 1000 *28. 169 .. ilL 1375 39 209 -S5 2000 57
C
in,
4Yr RY. 12 16% 207/.
mm
124 225 327. .428.
sao;
24 6!0
28 .711 32 .813
165 75 182 83 197 :S9
1200 34 186 84 1650
1400 40,: 208 94 1925
1600 '45 225 102: 2200
47 231
55: 253
62 275
lOS 2400
115: 2800 125: 3200
68, 24 632 79;.' 28 733 91 32'/. .835
Ilou5Ing MateTial - 'I,,, (3mm) black Iran or ,talnien Nteel 304 - noLiNing 1 be dust tight.
MODEL P GRATE MAGNET
Customer t ,pecifr grate leIlgthmhilmum
itti4(102mm) ,U. size-
ttlrouali 36 (914nm) In 4 (202mm) ncrtmegft
-it
P.
Cu,tomer to 'ptcity
gantre ((h4ftl)i - mi
l51mm)Inam..0
r
MODEL BA ympti lANK
RUE IRON (TBA) OR TRAMP IRON (11*) SPACING Cm ac PROVIDW
6
51N011 1MW
TWO I4AJ4DLES(W' (13mm) db.rod) ON ALL COLLAR FLANGE
BS
The Model P is available in rec angular. oval and round designs to fit any size or shape of hopper. Sturdy grid ba sdeflect material flow to the magnetictubeswhore iron contamination s trapped and held.
FOuR 1*21K
&CSI.rFl nge-12%
JPt.I0t.I0n.
1N
Sbndart Flag. MoIffihing
tyot!
6
set
(Insert Into BarTel) .07*
lit. mate MouMing
J_Jr(lSaint ogiletop or taitel)
&otbet
DOUUI.C!ANX
8
LEHMAN 02083
S&I? Clleankig Grate Pagnets
MfllJmetaS
MODEL GH-12 (Automatic
Nominal Size in mm
14x12
356x305
16x20
406x508
20x20
5O8x5O8
A in mm
B
in mm
C
in mm
a in mm
E
Weight lb kg
14 356 12 305 48 1219 11'/, 438 13 180
sot16 406 20
56 1422 19% 489 15 195
82 8S
20 508 20 508Th 56 142 23 S1 19 230
104
'Average capacities are based on dry, granular, freellowing mate ials.
Capacity
cult/hr cum/br
500 14
1000 1200
28 f;
34
ENmbnof Tubes
-
Lfla13l
MODEL GI-I-22 (Manual)
Nominal Size in. n%m
14x12
.356x305.
16x20
4O6x503
20x20
.508x508
A
in. .nim
14 .36
16 406
20 508
B
in. 'mm 12 - 305 20 506. 20 503
C
in. mm 42% .1(183 58'/a 1489 58/B .1489
U
in. n
11% 438
19 .489
23'/, 591.
E
13 15 19
Weight
lb .:kg 165 .ao; 180 : 36
210 ... <50
Capa iIy
cult/hr cpm/ht, 500 .::i4...:.
1000
1200
. 34
Removable Detteclo. (kid
;na-aT1hfl --ic-Ciaq
Mjnttic Tube I,. W.,tk.gPotiU.n
Handle
v1j1.,#t
. .-
.
I &r' a>
Magn.& Tub. In Ucaning Position
..,.'
c' ___
B -1 St.tiocugH,nManetic
Sbi&ess Steel Tubin
r. ENumbcrofT.bes
LEHMAN 02084
ERIEZ GRATE MAGNETS SOLVE MANY PROCESSING PROBLEMS FOR ALL TYPES OF USERS
These magnets are nstalled everywherel They are preventing machinery damage . eliminating product contamination up grading some malerials and guarding against production sliudowns. A few typical installations are pictured below
A 15 Grale Magnets are installed beneath a conveyor line carrying sugar to storage bins prior to packaging at the Toronto plant of Canadian and Dominion Sugar Company Ltd. The units guard against ferrous oxide from machinery getting into the finished product,
grates assure Warner.Chilcott Laboratories. Morris Plains, New Jersey, of ferrousfree materials used in the production of antiacid tablets. The BA Grate shown acts as a final protective measure iii maintaining Warner-Chlcotts high level of product purity.
The Process Equipment Division ot Automotive Rubber Co. Inc. (ARCO) of Detroit. has helped a cuslomer bypass weekends of dirty work by installing Eriez Magnetic Grates in a doubledrum rotary washer.
B A nationally prominent wholesale baker relies on Eriez Grates for an added margin of safety in protecting product purity and preventing damage to processing machinery. Fine ferrous contamination is shown on the magnetic grae which is installed in the plant's micro pulverizer which crushes sugar
used to make filler for the firms creamtilled sandwich
cookies and wafers.
C This is a multiple.bank installation (note the fine iron con tamination) used to provide the ultimate in fine iron removal Installed in a processing line it removes all ferrous particles from a granular material being processed.
V One tit,ndred percent protection against ferrous contamina tion is the record established by magnetic grates at a large pharmaceutical products manufacturer. Powerful magnetic
Grates remove lerrous fines and particles from the washer's recirculating alkaline bath and spray to prevent a buiIdup of metallic residue on the bottom of the washers tanks. Re-cir culafing wash water, containing ferrous particles, is pumped through Ihe grates at 300 gallons per minute. Two 42 22 inch grate magnets are used on each side of the washer. The grates attract and firmly hold flue ferrous particles until the grates are removed for wiping.
F Magnetic protection prevents rust spots in finished refractory brick at North American Refractories Co.'s Womeisdorf, Pa., plant. The grates remove rustcausing fine iron conanhination from refractory materials. Fine iron is Seen clinging to the magnetic elements of one of the graes which has been removed from the housing,
I
A
h
2
B
C
World Authority in Magnetic and Vibratory Applications
HEADQUARTERS: ERIE, PA. 16514, US.A Telephone 8141833-9881 Telex 91-4470
- Eriez of Canada. LId. 133 Oakdale Rd.. Downsv.iew (Toronto), Ontano. Canada
MANUFACTURING AFFILIATES IN AUSTRALIA
BRAZIL
CANAOA
JAPAN
MEXICO
SOUTH AFRICA
UNITED KINGDOM
784-15M-DP
ERIEZtMNUFAC11JnING co.
PRINTED INu.s.A.
LEHMAN 02085
J-60
IMPORTANT INSTRUCTIONS
REGARDING SHORTAGES OR DAMAGED GOODS
EXAMINE ThIS SHIPMENT! IF ANY DAMAGE OR SHORTAGE IS FOUND, NOTATION TO ThAT EFFECT SHOULD BE MADE ON THE CARRIER'S DELIVERY RECEIPT. WHEN DAMAGE IS CONCEALED, NOTIFY THE DELIVERING CARRIER AT ONCE, AND REQUEST HIM TO MAKE AN INSPECTION. CONFIRM TELEPHONE CONVERSATION IN WRITING, IF INSPECTION IS NOT MAJW. YOU SHOULD PREPARE AN AFFIDAVIT STATING THAT YOU NOTIFIED ThE TRANSPORTATION COMPANY ON A CERTAIN DATE AND THEY FAILED TO COMPLY.
IT IS ABSOLUTELY NECESSARY THAT THE CARRIER SE NOTIFIED WIThIN 15 DAYS FROM THE DATE OF DELIVERY IN ORDER TO BE IN A POSITION TO PRESENT A CLAIM.
PLEASE SAVE ALL CONTAINERS AND PACKING MATERIALS. MAKE YOUR CLAIM PROMPTLY, FOR ThE TRANSPORTATION COMPANY WILL NOT CONSIDER A CLAIM UNLESS PRESENTED WIThIN NINE MONTHS FROM DATE OF SHIPMENT.
WHILE OUR RESPONSIBILITY CEASES WHEN MATERIAL IS TURNED OVER TO ThE TRANSPORTATION COMPANY WE ARE WILLING TO ASSIST YOU IN PROCESSING YOUR CLAIM, HOWEVER, IN DOING THIS WE DO NOT ASSUME ANY RESPONSIBILITY FOR COLLECTION OF CLAIMS OR REPLACEMENT OF MATERIAL. THE AMOUNT OF ANY CLAIM FOR LOSS OR DAMAGE IS NOT DEDUCTIBLE FROM OUR INVOICE, AND PAYMENT OF OUR INVOICE SHOULD NOT BE DELAYED AWAITING THE ADJUSTMENT OF SUCH CLAIMS.
ERIEZ MANUFACTURING COMPANY
PRODUCERS OF SEPARATION
VIBRATION
MAGNAMATION EQUIPMENT
LEHMAN 02086
P.IAGIdETICS
REPAIR OF EQUIPMENT AND INDEMNITIES
Eriezequipment isbacked by Eriez' reputation as a quality manufacturer, and by the outstanding customer service which Eriez voluntarily provides as t deems necessary.
In addition, Eriez equipment is backed by Eriez' standard one year factory warranty in which:
For the benefit of the original purchaser. Eriez warrants all new equipment of its manufacture to be free from defects in material and workmanship: and will replace or repair, free of charge. at its factory in Erie. Pa. or other locations designated by it, any part or parts returned to it by the purchaser which Eriez examination shall Show to have failed under normal use and service by the original purchaser within one year following shipment to the purchaser. Eriez obligation under this warranty is conditioned upon it receiving prompt notice of claimed defects which shall in no event be later than thirty (30) days following expiration of the one year warranty period: and is limited to repair or replacement as aforesaid.
THIS WARRANTY IS EXPRESSLY MADE BY ERIEE AND ACCEPTED BY PURCHASER IN LIEU OP ALL OTHER WARRANTiES. WHETHER WRIrrEN. ORAL EXPRESSED. IMPLIED OR STATUTORY: NO WAR-
RANTIES OF MERCHANTABILJTYOR FITNESS PORA PARTICULAR PURPOSE SHALL APPLY.
Erisz neither assumes nor authorizes any person to assume for it anyother tiabilitieswith respect to its equipment. Eriez shall not be liable for normal wear and tear. nor any consequential damage or loss of time due to partial or complete inoperability of its equipment for any reason whatsoever.
The responsibility of Eriez for damages due to injury or death of employees of the purchaser or ultimate user of equipment, caused by the equipment. shall be limited to that portion of such damages as might be attributable to the negligence or strkt liability or other tortious conduct of Eriez. Purchaser and ultimate user agreestoindemnify Eriezand hold Eriez harmless from any further damages. indemnity, or contribution.
Eriez reserves the right to make improvements in its products without being obligated to incorporate these improvements in products already sold and installed.
This warranty shall not apply to equipment or parts thereof which have been altered or repaired outside of an Eriez factory, or subjected to mis-use. abuse. neqlect or accident, or damaged by improper installation or application.
Eriez makes no warranty with respect to parts, accessories, or components manufactured by others. The warranty, if any. which applies to such items is that offered by their respective manulacturers,
Upon buying Eriez equipment or parts purchaser expresslyagrees to the foregoing warranty provisions including limitation of remedies, and expressly waives any and all other warranties or undertakings in respect to such equipment.
i
HEADQUARTERS: ERIE, PENNSYLVANIA 16514. U.S.A.
ERIEZ MANUFACTURING CO. MANuFACTURING AFFILIATES IN, AUSTRALIA BRAZIL CANADA
JAPAN MEXICD Scum AFRtCA ' uNITED KINGDOM
LEHMAN 02087
'N
)
C
/3* 6'Te sc,wer;
This Separator Provides 'Final Magnetic Action' On Bulk Foods, Chemicals, Pharmaceuticals, etc. Being Packaged in Barrels Or Similar Type Containers.
These units are the result ol many requests br a portable type magnelic separator for use in a final separating action as materials are being packed in barrels or other types of large
containers.
Model BA . rmanent magnetic Grates fit in or on standard
barrels
17 or 20 inches (394, 432 or 508mm) in
diameter. wo basic types are available.. . Model TBA fortramp iron renoval (large pieces or iro vgith magnetic tubes on 2 inch (51 mcii) centers an odd FBA or best separation ol line iron contaminants, with tu on 1 inch (38mm) centers,
Put them to use on free.f lowing materials when sizes do not
exceed
'4 inch (12mm) in diameter for the ThA model
Vz to inch (6mm) diameter for the F8A model. They
can ncorporate from one to four banks of one nch diantetor
magnetic tubes wifich are rigidly welded to spacer support bars and mounted in a 15 inch (381mm) diameter housing. A '/.
inch thick 22 inch (6 x 559mm) diamete, collar is provitieci at either the top or bottom or the housing enabling the separator to lit in to or on top of the barrel. Handles mounted (o the col.
ar enable transfer ol the separator from one barrel to another.
The banks of grate magnets are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding orate.
A unit of standard construction has stainless steel tubes with mild steel frame, flange and handles. On stainless steel units the frame, flange and bandIes are also ol stainless steel.
Ph ofo shows a unit being Installed n a drum. In this instDIlaliOn it is p,evefll 1mg Iron parlicles Iron being packaged hi bulk vithmifl products.
Model "P"
GRATE MAGNETS
A Versatile1 Powerful, Lifetime Magnet Designed Specially for Odd Shaped. Round, Oval or Round Cornered Hoppers
The Model P has been constructed with a flexible basic design which makes it a real piece of protective magnetic equipment for virtually any shape hopper. In operation the sturdy grid bars positioned over the magnetic e)enjent act as baffles to deflect your flow of material onto the magnetic tubes where iron contamination is trapped and he'd. The buiItin baffles control excessive speeds of material, but a smooth steady flow is not obstructed. The Model P unit consists of a series of parallel nonmagnetic stainless steel tubes covering a magnetic circuit. The tubes are spaced and held in position by nonmagnetic stainless steel strips. Parallel with the magnetic portion and centered between them are stainless steel grid angles which serve a twofold purpose. They ac as a material baffle to prevent excessive speeds and they direct all of the material onto the face of the powerful magnets. Installation is effected by sImply placin the magnetic Grate in the hopper, the ends of the magnetic tubes esting against the sides. The unit s centered in the hopper by simply adjusting the screws in the ends of Ihe stain)ess steel strips. In cases where the ends of the hopper are unusually steep, small strips may be attached to give the Grate adequate support. Maintenance of these nonelectric permanent magnetic units invoWes notifing more than periodically lifting the unit out of the hopper and wiping it clean of ferrous accumulations.
To Select Correct Magnet Size
If Rectangular Measure area of hopper discharge opening. Measure hopper dimensions accurately ala pointhigh enough so area is at least twice the discharge opening area. (This is the magnet size). If possible select magnet with standard dimensions; however, units can be furnished with speciat dimensions ii necessary. If hopper has rounded corners, give radius of corners in addition to above information.
If Round, Oval or Irregular Furnish template.
closeup view oI Eriez permanont Grate Mnel Showing bus of iron remov.d from plastic peIleIs being fed IntOn' jIlon molding machine. cleanint grate niagnet is quick aitd easy.
I
5
LEHMAN 02088
I.
Inches MlIUmete,3
ROTA.GRATE IN HOUSING
These units can be had with or without the motor and motor assembly. If you furnish the motor, observe recommended speeds for bestseparatlng results. Standard motor supplied is 16.5 rpm,
1/3 hp, 60 cycle, 3 phase 220/440V-.--direct
drive to RotaGrate shaft with flexible cupIing.
A cover plate closes off a cleanout opening in the housing. When this panel is removed and slid n a grooved slot in the housing, it acts as a shelf to keep ferrous particles from dropping into the line. The magnetic tubes are in easy access for cleaning when this cover is removed.
Frequency of cleaning will be determined by the amount of contamination in the material. The unit should be cleaned often enough to prevent an excessive accumulation of theferrouscontarni
nation on the magnetic tubes. Where necessary, baffles should be nstalled ahead of the Rota.
Grate to assure all material passing through
the magnetic area.
API weights are net for RotaGrate and Housing only. If motor and motor mount assembly is desired add 110 lb (50kg).
Diameter in. mm
12 3G5 16 406 22 559
A in. mm 24 610 28 711 32 813
BC in. mm in. mm
14 355 10 257
18 457 ]2/s 308 24 610 15 384
D
in. mm
II 356
16 406 19 483
16 Ca. BaIlle, br Material oeIIcIio,i
\i j5Y4/ .i.
0
1- B(InsIde)_-_.j
clean out Panel
q-J L___ Elinside)
P41
12' Diameter(3OSmm)
16 Diameler(406mm)
22' Diameter(55 mm)
Width
in. mm
4 102
8 203
Weightof Unit Volume up to Weightof Unit Volumeup to
lb kg cult/hr cum/Ir lb
-78 35 200 6
kg cult/hrcum/h
-. - -
102 46
400
II
112 51 550 16
Weight of Unit Volume up to
lb kg cuft/hr cum/hr
-
-.
--
--
--
in.
Vm
8
12 305 118 54 600 17 131 59 825 23 165 75 1200 34 12
16 406 L28 58
800 23
149 68 1100 31
187 85 1600 45 l6'/
20 508 149 68 1000 28 169 77 1375 39 209 95 2000 57 20
24 610 165 75 1200 34
166 84 165
47 231 105 2400 68 24'/.
28 711 122 83 1400 40 208 96 1925 55 253 115 2800 79 28
32 813 197 89 1600 45 225 102 2200 62 275 125 3200 91 32'/,
mm
12
225 327
28 530 632 733 835
Hotr&in MaIeraI - Is (3mm) black
Iron or stainless sloe1 304 - housins Ia be dusl tight.
MODEL P GRATE MAGNET
cuslomer to specln) 9rate lengthminimum j_... 4(102mm) sW. 'Ize-
through 36' (914mm) in 4"(LCZmm) Increments
customer to specily hrate width - mlii.
r (64mm) ii 2" (5Jmm),,c,emeots
1 I
1U-
MODEL BA
_.
WI___________________
TRIPLE BANK
FINE IRON (FDA) OR TRAMP IRON (faA) SPAcINO cAN BE PROVIDED
sINGLE BANK
6 171
TWO IIANOLE5 (% (13mm) Wa. rod) ON ALL cOLLAR FLANGEs
__ j__APPIQL1j 3 25
The Model P is available in rec angular, oval and round designs to fit any size or shape of hopper. Sturdy grid ha s deflect material flow to theniagnetictubeswhere irnn contamination is trapped and held.
1flrr>
tar
FOUR BANK
collar fiang 12M
Housing
I&i
jRrrO.ROIp.g
1 ii-I
-
standard
-I
I_B
FIanp MouTltin I 6 OtIsot
(ITiserl into B.rrel)4.
wan
Alter na IC FIance Mounting
(sil on to', oI Bafro;)
fl
oils ci
,-rrntnTfllfl
DOUBLe BANK
17L
S
-
LEHMAN 02089
CYPRUS MINERAlS COMPANY INDUSTRIAL NINEhALS DIVISION MONTHLY REPORT DISTRIBUTIDN
Cyprus Minerals Company: S.D. Aydt K.J. Barr V.P. Bellum M.S. Harrington B.C. Kirchhoff 13.J. Malys C.B. Stone Jr. J. Taraba
Cyprus Industrial Minerals Company:
R.D. Baker
F.F. Bey
C.M. Bradley
R.J. Buettner
J.P. Daniel
S.H. Sarceau
A.P. Gentsch
F. Hasty
G.D. Lessner
N.J. Lorang
R.t4. Miller
L.D..Murino
-
a; Murray, Jr
M.A. NordhauseF\
E.H. Reade
R.E. Roeder
D.J. Schmutz
W.R. Sevy
E.P. Tiritas
L.J. Verkest
S.W. Warnick
P.C. Wolf
K. Fritz
O.K. Popish
S. Home
M.d. Tuffield
J. Horn
J.L. MeXelvy
2235 4395 430S 4205 1385 ' 4415c'ii 4365 :j
408N -.
Chester Chent 2485 2295
Cartersville 2455
Cartersyllie Windsor 2365
Three Forks Windsor 2435 2415
New Jersey Cartersyille
288N 2445 277S 2305 Ghent 2285 2425 2625 259S 2495 246S 2475 250S
LEHMAN 02090
CONFIDENTIAL
r CYPRUS Industrial Minerals
MONTHLY OPERATING REPORT
FEBRUARY 1989
LEHMAN 02091
I
I
I CYPRUS MINERALS COMPANY INDUSTRIAL MINERALS DIVISION MONTHLY REPORT DISTRIBUTION
I Cyprus Minerals Company:
I LU. Aydt K.J. Barr U.P. Bellum M.S. Harrington B.C. Kirchhoff G.J. Malys C.B. Stone Jr. J. Taraba
223S 439S 430S 420S 138S 441S 436S 408N
Cyprus Industrial Minerals Company: R.U. Baker F.F. Beyl C.M. Bradley R.J. Buettner J.P. Daniel G.H. Garceau A.P. Gentsch F. Hasty
I G.U. Lessner M.J. Lorang R.N. Miller L.O. Murino U. Murray, Jr M.A. Nordhauser E.H. Reade R.E. Roeder D.J. Schmutz W.R. Sevy E.P. Tiritas L.J. Verkest S.W. Warnick P.C. Wolf
Chester Ghent 248S 229S
Cartersvllle 245S
Cartersvllle Windsor 236S
Three Forks Windsor 243S 241S
'New Jersey Cartersvllle
288N 244S 2775 2305 Ghent 2285 2425
LW-c: I
LEHMAN 02092
CYPRUS INDUSTRIAL MINERALS MONTHLY REPORT
TABLE OF CONTENTS
Summary SuTmnary Comments Consolidated Income Statement Sales Suninary Production Volumes (Mined & Milled) Sales Volumes (Producing Location) Corporate Costs by Department Capital Expenditure Strmary Statement of Capital Employed Product Inventory Analysis Manpower Report Trade Accounts Receivable Consolidated Clay Income Statement
CIM-Talc CIM Talc Division Summary Comments CIM Talc Sales Summary CIM Talc - Income Statement Analysis of Inventory Change Income Statements by Shipping Location Analysis of Inventory Change by Location Mining Cost Statements Warehousing Administrative Cost Statement Mistron Cascade Sumary
Green Mountain Talc Summary Coomients Operating Stati stics Inventory Sunnary Income Statements by Shipping Location Administrative Cost Statement
Windsor Minerals Surmnary Comments Operating Stati stics
European Talc Summary Comments Income Statements by Location
Barite Barite Division Sunmiary Comments Operating Stati stics Barite Division Income Statement Inventory Cost Flow Income Statements by Location Operating Location Cost Reports Barite Sales Sumary
DXL:LW-1701 :1
LEHMAN 02093
LEHMAN 02094
CYPRUS INDUSTRIAL MINERALS MONTHLY REPORT FEBRUARY 1989
LEHMAN 02095
Cyprus Industrial Minerals Monthly Report Sumary February 1989
Talc product revenues from continuing operations were approximately equal to the budget of $7.5MM as higher revenues at the Western talc operations (5.4MM) were offset by shortfalls at the European operations ($.4MM). Contributing to the higher revenues were higher crude sales ($.6MM) of which 6.3M tons (5.5MM) were budgeted for January. Partially offsetting were lower industrial sales volumes ($.ZMM). Lower European revenues resulted from lower sales volumes (1.8M tons).
Total expenses of $7.2MM were S.3MM higher than budget, primarily due to higher costs at Windsor and CIM talc, in addition to higher depreciation and administrative costs. This was a 3% increase over budget.
Clay earnings included a 53.0MM gain on the sale of the kaolin operations. The ball clay operations will be sold on March 31 for $7.3MM.
February and year-to-date operating income were 2.7MM and $2.5MM over budget respectively. The major components of this variance were:
Budgeted Operating Income Realizations - Crude - F.G. CIM Talc - E.G. Windsor - F.G. Green Ntn. Sales Volumes - Crude - F.G. European - F.G. Windsor - F.Q. Green Mtn. Unit Costs - CIM Talc - Windsor Misc. Income - CIM Talc Currency Exchange Gain Clay
Actual Operating Income
Feb. $t14 .6
(.2) .1 .1 .5
(.1) -
(.1) (.4) (.4)
.2 -
3.0 3.3
YTD $P'IM
1.3
.2 .2 .1 -
(.2 (.1 (.1) (.5) (.7)
.2 .1
3.3 3.8
Capital spending of $.5MM was $.1MM below budget in February primarily due to lower expenditures at Yellowstone and Grand Island. At Yellowstone, the purchase of a haul truck was delayed as were some of the costs related to the installation of the ACM at Grand Island.
LW-HRS:1
LEHMAN 02096
CYPRUS IRDUSTR1AL M1IE2ALS CONSOLIDATED IJICOME STATEMENT
FEBRUARY 1989
CURREIT MONTH
ACTUAL
BUDGET
SN I
I
7.517
100.01
5,505 724 952
73.21 9.61 12.7%
7,505 100.Ot
538O
637 907
- 71.71 8.51 12.11
336 4.5%
SRi 7.7t
2,986
0
3,322
581
724 40
(462)
637 0
(615)
3,624
603
EYffUE (PRODUCT)
COST OF GOODS SOLD D,D & A CORPORATE S,G i A
INC. FROtI CeNT. 0PE
CLAY
OPERATING ICONE
ADD:DD & A
CLAYD,D&A
LESS:CAPITAL. flPERD
OPERATDIG CASH PLOY
YEAR TO DATE
ACTUAL OH I
BUDGET SM I
14,286
100.0%
14,954
100.0%
10,590 1,402 1,803
491
74.1% 9.81
12.61
10,609 1,274 1,814
3.41
1.257
70.9% B.51 12.11
841
3,298
0
3,789
1,402 173 (582)
1,257
1274
0 (2,621)
4,782
(90)
CUNT MONTH EArnINGS
IFROM COSITMaWQ flpa*To
IIfYlMEAR
10 WCTt EARMNGS wrauma ERATCNW
10
S
PM
- 0.1 .1 A S
N fl
CII DQCT
Afl#&
4 2
-.1 F
P#3NTH
S (flET
kCTUAL
.1
I
LEHMAN 02097
CYPRUS ilDUSflAL MIHRALS
SUES SUMMARY
Yebruary 1989
Current Montb Act Bud Var
Year-To-Date
Act Bud tar
2,609 156
193
1,558
16
1,228
491
1,534
2,181
146 131
1,169
232 1,215
0
562
1,502
IH PRODUCT REVKIUR($M)
(118)
618 62
(211) (156)
(41)
11
(65)
Talc - 05 Piniaked oode
Talc - Crude Talc -. reen Mn
Talc - ;bent Talc - aalaqa Talc - Viadjor Clay - Kuotroa Caic.
Barite
5,381
810
1,534 3,133
159
2,228
48
965
5,111
111
1,416 3,412
532
2,558
0
1,229
32 Continuinq Oper:
14,256 14,951
210 99
128 1219)
(343) (330)
48
(264)
(111)
930 5 930 Clay
2,238
0 2,238
8,464 1,502
962 Total Revenue
16,524 14,951 1,561
TOSS SOLD(M)
13,815 8,151 6,622 5,146 1,008
14,199
30
2,809
14,264 1,190 1,181 1,000 1,500 11,000
0
3,640
(1,189) 6,861
(559) (1,2541
(492) (2,801)
30
(831)
Talc - US Yiniske* Boods
Talc - Crude
Talc - reen Mu Talc - Sbent Talc - halaga
Talc - Vindsor Clay - aistron Caic.
Barite
21.232 8,421 13,616 11,580 2,211 26,213
85
5,313
26,483 1,511 14,245 13,664 3,000 34,000
0
1,620
149
851
(629) (2,004)
(189) (1,121)
85
(2,241)
31,540 51,115
(233) Continuinq Oper
94,191 106,582 (11,191)
21,126
0 21126 Clay
54,686
0 54,686
13,266 51,115 21,491 Total Tons Sold
149,411 106,582 42,895
REALIZAT LOSS 1$/TO!)
200 195
5 talc - US YiniOed oods 198
193
5
94 123 (29) talc - Crue
96 94
2
120 102 - 18 Talc - reen Mtn
211 253
18 Talc - Sent
113 99 211 250
14 21
15 155 (801 Talc - Malaqa
85 111
(92)
86 15 11 Talc - Vindsor
84 15
9
561 0 561 Clay - Mistron Cauc.
565 0 565
111 154
23 Barite
180 161
19
146 145
1 Continuiuq Oper.
151 140
11
43 0 43 Clay
41 0 41
116 145 (29) Averaqe Realintion
111 140
(29)
1
LEHMAN 02098
Industrial Hinerals Tonnage Operating Statistics
February 1989
Current Month Actual Budget Var.
13,848 1,852 603
1,235 5,663 1,849 12,986
1,602
18,900 1,684 1,333 673 7,187 7,029 2,717
16,592 1,100
(5,052) 168
(730) (673) (5,952) (1,366) (868) (3,606)
502
Crude Mined Talc
Vllowstone
Beaverhead Antler Alpine Troy
HaITUI
Haniiandsville - WMI
Ludlow
- Will
California - WMI
Year-to-Date Actual Budget Var.
31,125 3,422 1,765 1,235
11,356 4,247
25,666 2,456
37,800 3,368 2,666 1,346
14,398 13,974
5,434 33,184 2,200
(6,675) 54
(901) (1,346) (13,163) (2,618) (1,187) (7,518)
256
!.!!! 57,215 (17,577)
8,051 8,991
2,927 1,133
3,689 2,731 1,288 11,196 1,134
-
6,208 1,123
890 9,688
300 3,147 1,303 4,541 3,000 1,833 14,067 1,100
160 7,047 1,543
7,161 (697) (300) (220) (170) (852) (269) (545)
(2,871) 34
(160) (839) (420)
Total Talc Mined
Mill Production
Talc
Three Forks - Crudes
- Finished Goods
Brownsville - Crudes
Grand Island
Alpine
Chester
Johnson
West Windsor - WIlL
Ludlow
- 1*11
California - WML
Houston
Ghent
Malaga
81,272 114,370 (33,098)
8,421 20,393
-
5,958 2,447 B,396 5,168 2,444 22,764 1,991
12,163
2,185
7,170 19,376
400 6,294 2,606 9,082 6,000 3,666 28,134 2,200
280 13,664
3,086
1,251 1,017
(400) (336) (159 (686 (832 (1,222) (5,370) (209) (280) (1,501) (901)
48,471 48,619
(148) Total Talc Milled
92,330 101,958 (9,628)
2,783
-
2,500 1,240
283 (1,240)
Sante
Cartersville Houston
5,094
-
5,000 2,480
94 (2,480)
2,783 3,740
(957) Total Barite Milled
5,094
7,480 (2,386)
Clay 84 - 84 Sandersville - Mistron Cascade 165
- 165
Q3-Tonnage: 1
LEHMAN 02099
Industrial Minerals Sales Tons by Producing Location
February 1989
Current Month Actual Budqet Var.
8,051 9,264
-
890 9,736
300
7,161 (472) (300)
2,625 3,316 1,185 1,212 3,807 4,546 2,815 2,771 1,552 1,833 11,370 14,067 1,277 1,100
- 160
5,7-46. 7O47
1,008 1,543
(691) (27
(739 44
(281) (2,697)
177 (160) (1,301) (535)
Talc
Three Forks - Crudes
- Finished Goods
Brownsville - Crudes
S. Plainfleld
Grand Island
Alpine
Chester
Johnson
West Windsor - Will
Ludlow
- IJMI
California - WHI
Houston
-Ghent
-
Malaya
48,700 48,521
179 Total Talc Sold
Year-to-Date Actual Budget Var.
8,421 18,809
7
5,944 2,470 8,304 5,312 2,711 21,456
2, 106
2,211
7,170 18,564
400
5,98i
1 ,938
8,956 5,289 3,666 28,134 2,200
280
i3664
3,086
.1,251 245 (400) 7 (37) 532 (652) 23 (955)
(6,678) (94)
(280) (2;084)
(875)
89,331 99,328 (9,997)
2,809
-
2,240 1,240
569 (1,240)
Barite Cartersvllle
H. ouston
2;80r37T8r67 ryTfftarBaFTtrsoTd
5,373
-
4,860 2,480
537377340
513 (2,480)
1967) -
Clay
30
-
30
Sandersville - Mistron Cascade
85
85
GG-Tonnoge;2
LEHMAN 02100
Cyprus Industrial Minerals Corporate Cost Suirary February, 1929 SN
Current Month
Actual Budqet
Var
235 290 (55)
President
Year-to-Date Actual Budoet Var
440 581 (141)
Marketinq/Sales
19 16
3 Vp Marketing/Sales
42 32 10
70
91
(21)
Paper Sales
158 181 (23)
46
64
(18)
industrial Sales
114 128 (14)
23
35
(12)
Cos, Pharm, Food Sales
59
71 (12)
9
28
(19)
Int'l Sales
26 56 (30)
26 25
1 Marketing
43 50 (7)
96 103
(7) Product Development
199 205
(6)
7 9 (2) QA/Product Safety
14 17 (3)
10 11 (1) Product Safety
20 22
(2)
53 59 (6) Sales Services
126 119
7
tU)359
441 rr2)
Total Marketing & Sales 801
8&I
10 32 (22) 20
56 27 63
7 9 71
Operations
20 (10) VP Operations
46
(14)
Engineering
4 (26) Resource Development
1r0)
Total Operations
62 (6) Controller
38
(11)
Human Resources
62 1 Depreciation
7 (0) Control Report
0 9 Limestone
0 71 Other
24 64 (58) 30
122 80
126 15 19 68
39 (15) 93 (29)
8 (66)
I4 1115)
124 (2) 76 4 124 2 14 1
0 19 0 68
847 (778)
69
970 (778)
192
(123) 0
Total Before Chg-Outs Monthly Charge-outs
Total After Chg-Outs
1,701
1,940
(1,558) (1,558)
- -143 382
(239) 0
The President's department was $5514 under budget for the month primarily due to lower miscellaneous expenses ($44M).
The Sales and Marketing departments were $82M below budget primarily due to lower salaries and benefits ($52M) and lower travel expense ($5214) partially offset by higher outside services (SlaM) and htgher office rent ($21M).
The Operations departments were under budget by $50M primarily due to lower outside services ($24M) and lower miscellaneous expense ($19M).
The negative Resource Development expense represents budgeted costs charged out to the mining locations in excess of actual expenses.
Costs for the previously sold limestone operation were for workers compensation, medical and dental expenses.
Other includes a 550M provision for talc litigation expanses determined to be uncollectable from insurance carriers, and $21M of 1987 property taxes for the sold Los Angeles laboratory.
LWCor(fOSt; I
LEHMAN 02101
Current Month Act Bud Var
315 405 (90) 16 - 16 12 50 (38)
(3) - (3) - --
- -- --
340 455 (115)
CYPRUS INDUSTRIAL MINERALS CAPITAL EXPENDITURE SU+ARY
FEBRUARY 1989
SM
Talc - Yellowstone - Three Forks - Grand Island - Alpine - Beaverhead/Alder
-Antler -Other
Total Talc
Year-To-Date
Act 317 (10)
Bud 805 85
Var (488)
(95)
14 110 (96)
4 10 (6)
- 5 (5)
- --
- --
325 1.015 (690)
Green Mountain - Talc
10 30 (20)
- --
Johnson Chester
10 30 (20) Total Green Mountain
19 60 (41) - 10 (10)
19 70 (51)
89 100 (11) Windsor Minerals - - - Western SourceInc.
89 100 (11) Total Windsor Minerals
136 200 (64) - --
136 200 (64)
Barite
(3) - (3)
- Cartersville
12 - 12
-Houston
9 - 9 Total Barite
75 83 (8) 15 8 7 90 91 (1)
13 20 (7) Corporate - 10 (10) Ghent - - - Malaga
1 - 1 Clay
8 195 (187)
3 240 (237) - 810 (810)
1 -1
462 615 (153) Total Capital Expenditures
582 2.621 (2,039)
- Yellowstone's expenditures were for the small particle sorter and the bulk anfo system. The budgeted capital was for a loader and a haul truck.
- The capital spending at Three Forks was primarily for improvements to the crude loading area.
- Grand Island's expeditures related to improvements to the crude unloading area and a crude storage shed. The budgeted expenditures were for the installation of the air classifier mill.
Johnsons spending was primarily for Troy float plant improvements and for computers.
- Windsor's spending was associated with the rotary dryer and product silos at the Columbia mill.
- Barite expenditures primarily related to the installation of an ACM at Houston.
Budgeted Malaga expenditures are related to mine development which will actually take place later in the year.
- Budgeted Ghent expenditures are for the computer installation and mill improvements that will be completed in future months.
LW- Ca p E xpS : I
LEHMAN 02102
S S. S S S S S - S S S S S S - - -. -
CURREI? &G8RT5
Cub Receivable. Inventory-prodact Inventory-US Prepaih
Leisi CURIKI? L1tIILITIKS
sir lotea payable & deferred Icconta payable &ccrnel liabilities
Yard payable Divideida payable
$8? ORtliG CAPlYAl,
iQI-CORRIRY ASSEYS
Deferred cbargee
Property, plant 6 eoipaeat Other assets
IQI-CURRII? LI&BILI?II3
Loagteri debt Ueferred tar Other
tONL C&YITAL CRLOUD
$111
CLAY
$116
1111?!
Cl!
CAPiTAL UPLOYID
U8R1181t 28, 1989
114
$129
TALC
#115
$541
Gull XU Gill?
$540 $110 IALAGA Il?IRIATIOIAL
7
2,691
255 117
40
1,112 1,512
651
21
6,845 6,478 1,471
27
7
1,777 1,112
570 6
1,054 4,126 5,504
465 860
688 162 521
121
lB
1
1
(791)
(III)
(18)
(215) (155)
(14)
(1,719) (791) (428)
(Sill
(152) (41)
(1,718) (511)
(1,119)
(141) (157)
(11) (2)
1,989
1,181 11,911 2,971
8,579 1,118
(10) (411 (1)
91
. 61 2,624
26
6,108
248 21,211
160
17,411
(181) 4,455
115 4,822
4 1,456
(424) 4,250
(245) (14) (656) (6653
9,211 12,726 19,868 12,606
(18) 6,047
1,560
COI?IIDING DISCOI?IiDiD
$109 1127 111$ OPRIA?lOIB oPIRAflofl
rEfillEQ JIIDEOR
TOTAL
TOTAL
TOTAL
9 414 LU 1,715
581 149 921
15 2,221 144 19,221
71 14,118 64 4,448
1,018
2,221 29 19,251
16,118 4,448 - 1,015
(170) (1,492) (1,196)
(158)
(III)
19
(4,115) 1,115
(151)
(II) (5,660)
(27) (1,917) 4 (4,687)
I
258 28,808
11
(1,165) (19).
(1,142)
(151) (5,647) (5,182) (4,716)
I
27,666
92 3,128 1,149 24,118
1,214
9,617 85,551
1,456
9,617 85,551
1,456
(1) (874) 16,560
I
2 (244) (1,777)
1,494 121,411
(85) (1,227)
(244) (1,862)
122,201
loclodes coipamy $114, ?hoipson iei5Iao end #161, larcon hype
CYPRUS iNDUSTRiAL MiNERALS PRODUCT INVENTORY ANALYSiS
FEBRUARY 1989
1NVENTOkY LOCATION
BALAtICE 01/31/89
CRUDE
TONS
VALUE
S/TON
YELLOWSTONE BEAVERHEAD ALDER ANTLER TROY
SUb-TOTAL
9.635 427
&,392 5,998 75,242 97,694
492,601 39,565 328,025 312,927 695,071 1,668,189
51,13 92,66 51,32 52,17
9,24 19,12
JOHNSON CHESTER CARTERSV1LLE HOUSTUN WESTERN SOURCE COLUMBIA WEST WiNDSOR THREE FORKS GRAND iSLAND ALPINE GHENT *
SUB-TOTAL
TOTAL CRUDE
8,346 3,562 9,352 7,833 1,669 5,347 3,755 24,345 1,558 14,602 60,732 141,101
141,997 28,260 572,626 756,813 22,070 41,283 133,258 1,278,061 200,249 1,412,466 4,998,034 9,585,i37
238,795 11,453,326
17,01 7,93
61,23 96.62 13,22 7,72 35,49 52,50 126.53 96.73 82,30 67,93
4796
FINISHED GOODS
JOHNSON CHESTER
CARTERSYILLE hOUSTON ALPiNE THREE FORKS GRAND iSLAND COLUMBiA WEST WiNDSOR WESTERN SOURCE WAREHOUSES
2,940 411
3,549 720 0 705
1,645 352
3,164 2,135 1,220 10,200
440,000 22,494 767,823 104,161
0 172,303 193,206
65,360 77,600 428,456 50,965 2,258,728
149,66 54,73
216.35 143,08
0,00 244,40 117,45 165,6S
24,53 200,68
41,77 221,44
TOTAL FiNiSHED GOODS 27,049 4,581,096
TOTAL iNVENTORY
265,844 16,034,422
169,36 60,32
A Vi US TM EN TS
DUITA (EST,i
623,000
CLAY
430,000
AVJUSTEO TOTAL
17,087,422
* iNCLUDES ELIK1NAT1O ENTRY
BALANCE 02/28/89
TONS
VALUE
S/TON
12,093 466
6,453 5,851 70,515 95,398
623,046 45,033
331,168 305,247 647,420 1,951,914
51,52 92,66 51,32 52,17
9,18 20,46
7,939 4,184 9,183 7,779 2,137 5,228 4,848 16,733 2,257 13,967 51,785 126,060
140,953 56,O6 589,585
799,058 28,259 45,252 147,429 88,61B 243,966
1,363,646 4,560,902 8.B63,704
17,75 13,39 64,20 i02,72 13,22
6,66 30,41 53,11 1OS,09 97.49 86,07 70,31
221,458
10,615,618
48,84
2,856 293
4,376 702 55 649
1,446 730
2,749 1,330 1,071 9,908
26,171
247,629
439,549 18,349
943,441 103,857
9,341 158,616 169,833 135,546
71,780 318,138
42,475 2,213,680
153,90 62,62
215,59 147,94 169,64 244,40 117,45 165,68
26,11 239,20
39.44 223,42
4,624,605
176.71
15,440,223
62,35
623,000 255,000 16,318,223
VAR1AtICE
TONS
VALUE
S/TON
2,458 59 61
(1471 (4,727) (2,296)
130,445 5,468 3,143 (7,680)
(47,651) 83,725
0,40 0,00 0.00 (0,00) (0,06) 1,34
(407) 622
(169) (541 468
(1191 1,093 (7,612)
699 (615) (8,947) (15,041)
(1,044) 27,776 16,959 42,245
6,1B9 3,969 14,171 (389,4433 43,717 (48,840) (437,132) (721,433)
0,74 5,46 2,97 6,10 0,00 0,93 (5,08) 0,61 (20,44) 0,76 5.78 2,38
(17,337)
(637,708)
0,88
84i illS) 827
(26) 55
(56) t199i
378 (415) (805) c143 (292)
t451) (4,145) 175,618
(304) 9,341 (13,667) i23,373) 70,186 (5,820) (110,318) tg,490) (45,048)
(878)
43,509
(18,215)
(594,199)
4,24 7,39 (0,75) 4,87 169,84 (0,00 tO,00 (0,00) 1,59 3B.52 (2.34) 1,98
7.34
2,04
LEHMAN 02104
I
I CYPRUS INDUSTRIAL flINERAI$
I PRODUCT INVENTORY *1*12515 F!BRUARY 1989
IRVEflORY LOCATION
BALAJCE 02/28/Ba
CRUDE
IYEBI.ELAOVWERSHTEOANDE ALDER
TROT SUB-TOTAL
TOES
VPLLUE
S/TOI
17.762 317
4.160 1.561
1.165.288 37.790 256.984 86.116
65.61 119.21
61.7B 55.17
23.800 1.546.178
64.97
JORIISON
IICTRLEESTREE
CARTERSVILLE
8,176 350.229
42.64
IOWESTERN SOURCE COLUNBIA
WEST WINDSOP
FORKS
17,120
GRAND ISLAND
1.198
ALPINE
7.939
S. 1t.AIIFIELD89
CHEsT * IITHRESEUP-TOTAL
18.633 53.355
1.080.309 140,270
1,333,845 16.692
2.643.155 5.564.500
TOTAL CRUDE
fl.1SS 7.110.758
63.11 117.09 168.01 187.55 140.35 104.29
92.16
FINISHED GOODS
IJOHCHNESSOTENR
CHENT
I CARTERSVILLE HOUSTON ALPINE THREE FORKS ISLAND
IGRSA. NPLDAINFIELD
COLUflBIA
fT WINDSOR WESTERN SOURCE
WAREhOUSES
N/A 751
529 2,467
410 556
892.580 180,559
169.332 379.596 83.096 214,402
7.329 1.897.372
OTAL FINISHED GOODS 12.042 3,816,937
TOTAL INVENTOR?
89.197 10.927,695
N/i 240.4Z
320.10 153.67 202.67 385.62
259.69 316.97
122.51
ADJU$TNENTS:
IIITA (T.)
577.025
ICLAY
ADJUSTED TOTAL * INCLUDES ELIMIMATION ENTRY
11.504.720
BALMICE 02/28/89
TONS
12.093 486
6.453 5.851 70,515 95.398
7.939 4.184 9,183
7,fl9
2.137 5.228 4,848 16,733 2.257 13,987
VALUE
S/TON
623.046 45.033
331,168 305.247 647,420 1,951.914
51.52 92.66 51.32 52.17 9.18 20.46
140.953 56.036
589.585 799,058
28,259 45.252 147.429 068.618 243.966 1.363.646
17.75 13.39 64.20 102.72 13.22
8.66 30.41 53.11 108.09 97.49
51.785 126.060
4.560.902 8.63,704
88.07 70.31
221.458
10.815.618
48.84
2.856 293
4.376 702
55 649 1.446 730
2,749 1,330 1.077 9,908
26,171
247.629
439.549 18.349
943.441 103.857
9,341 158.616 169.833 135.546
71.780 316,138 42.475 2.213.680
4.624.60S
15,440.223
153.90 62.62
215.59 147.94 169.84 244.40 117.45 iSs.68
26,11 239.20 39.44 223.42
176.71
62.35
623,O 255,000 16,318.223
VARIANCE
TOSS
VALUE
0/TON
(5.669)
169
2.293 4.290 70.515 71.598
(542.242) 7.243 74,164
219.131 647.420 405,736
(14.08) (26.55) (10.45) (3.00)
9.18 (44.50)
7,939 4,184 1,007 7,779 2,137 5.228 4.848 (3B7! 1.059 6.048
(89! 32.952 72.705
140,953 56.036
239.356 799.058
28,259 45.252 147,429
(191,fll)
103,696 29,801 (16.692)
1.917,747 3.299.124
17.75 13.39 21.37 102.72 13.22 8.66 30.41 (10.00) (8.99) (70.52) (187.55) (52.27) (33.98)
144,303 3,704.860
(43.32)
2.856 293
4,376 (49) 55 120
(1.021)
320 (556) 2,749 1.330
1.Ofl 2.579
439.549 18.349 50.061 (76.702) 9.341
(10.716) (209,763)
52.450 (214.402)
71.7B0 318.13B 42.475 316.308
14,129
807.668
158.432 4.512.528
153.90 62.62 215.59 (92.48) 169.84 (75,70) (36.42) (16.99) (385,62) 26.11 239.20 39.44 (35,46)
(140,26)
(60.16)
LEHMAN 02105
CYPRUS INDUSTRIAL MINERALS MANPOWER REPORT FEBRUARY 1989
Location
Salaried
Actual
Budget
Corporate
Presidenf Sales/Marketing Operations
HR&Safety
Controller
Total Corporate
2 67 13
3
15
100
2
60 11
5
13
91
Talc U.S. Operations
Alder Alpine Beaverhead Chester Grand Island Johnson Three Forks Western5ource Windsor Yellowstone Eastern Operations Western Operations
Total U.S. Operations
1 6 2 3
4 6 10 9 41
7 4 8
101
1 6 3 4 4 7 11
45
7 7
8
103
European Operations
Ghent Malaga
Total European Ups Total Talc
31 19
50 151
42 8
50 153
Barite Cartersyille Houston
Total Sante
87 22
10 9
Clay
Aiken Gleason Sandersyille
TotalClay
-S-
-
5-
TOTAL CIM
266 253
Hourly Actual Budget
0002 0002
3 16 17 12
20 20 46
0 58 128
0 0
320
3 15 17 15
23 21 49
-
56 120
-
319
27 29 4 14
31 43 351 362
40 37 38
43 45
52
-
52
446
-
-
-
409
Actual
Total Budget Variance
22
67 60 13 13
35
15 13
100 93
0 7 0 (2) 2
7
44 22 21 19 20 15 19 24 27 26 28 56 60
999 101 135 127
47 88
421 422
58 71 23 22
81 93 502 515
48 44 5 10
53 54
57
-
57
712
-
662
0
1
(1) (4) (3) (2) (4)
9 (2) 8
(3) 0
(1)
(13)
1
(1.2)
(13)
4 (5) (1)
57
-
57
50
NOTE: As of February 28, 1989, there were 7 casual equivalent full tine employees. The control budget did not
nclude any casual employees.
kFM. ower
LEHMAN 02106
_1_ S a S - S S a S S S S S S fl - -
CYPRUS INDUSTRIAL MINERALS Trade Accounts Receivable Monthly Report
February 1989
Dlvi sian
Total
Current
01-30 Days
Past Due
31-60
61-90
Days
Days
Over 90 Days
Total Past Due
Talc - CIM - Co. 329k lvic - Vermont Co. 335* Barite - Co. 336 Clay - Co. 333*
$ 6,646,540 1,710,275 1,220,133 2,600,630
$4,543,603 1,366,664 668,557 1,198,492
$1,294,321 303,099 244,409 819.508
$273,128 20,227
250,759 216,548
$110,584 (212)
14,814 182,950
$424,904 20,497 41,594
183,132
32,102,937 343,611 551,576
1,41)2,138
Total CIM Trade Receivable $12,177,578
$7,777,316 $2,661,337
$760,662
$308,136
$670,127 $4,400,262
Total
Current
01-30 Days
100%
64 22
Days sales outstanding calculated on a rolling three-month average.
31-60 Days
6
Talc - CIM - Co. 329** Talc - Vermont - Co. 335 Barite - Co. 336 Clay - Co. 333*
Days Sales Outstanding
February
January February
1989
1989
1988
62.03 N/A N/A
71.52
65.58 N/A N/A
69.01
63.65 N/A N/A
77.94
Total CIM Days Sales Outstanding
64.13
66.45
67.84
*includes International Sales ** Talc & Barite combined - Company breakout not available until March.
61-90 Days
3
cIH87OB9O3O2
Over 90 Days
5
CIM CII&T - DIVISIO Or C!PRUS KIHEE
Incue Stateient
!ebruaty 1959
Carret Konth Actual
SR
944
e
S/tan
43.45 e.e@
944 (14)
930 2,962
3,892
43.45 -0.54
42.E
136.33
175.14
26 1.27 240 11.72 73 3.57
39 1.90
34 l.6
AS 5.13 14 9.68
35 l.7
30 1.47 II 6.54 (121 -0.59
e.@o
9 6.44 Ge 2.93
(2) -6.l
139 G.7S
801 39.12 23 1.12
824 40.24
46 1.95
42
96 41.7e
2,986
137.44
Year to Date Aetlial
SM
liniabed Goode Revenues Crndes Revenues
2,261 9
6res Product Revenues
2,261
Sales Eiscount & Consions (231
it Product Reneues
Other ReveDet
2,238 2,987
total Revenues
5,225
Salaries onrly Labor
knefits Payroll taies
Supplies
Kaiutenace & Repair
Foyer
Tuel Vater
aqs
Cbezicals
!retgbt Outzide Services loyalties & property Selling & adnnistrative tues Otber Tbu Ineoe
Otber
52 445 140
G3
ill
199 72 98 73 34 61
3
27 129
13 175
Casb Costs Cbarge-ius
1,685
34
Total Cub Coits
,7l9
Depreciation Inentory Cbange
total Ixpenjes
113 35
1,927
Operatthg Earnings
3,298
41.35
41.35
-042
40.92 54.62
95.55
0.98 8.37 2.63 1.19 l,9@ 3.74 1.35 1.84 1.37 e.64 1.15
LOB
0.5!
2.43 0.24 3.29
31.70 v.64
32.34
3.25
35.24
68.31
25,794
tons Kiue
2G,475
tons Killed
53,148
21,726
Tons Sold - linisbed Goods SLUG
IOTE: MO COItROL BUDGET WAS COMPILED lOB TB! CLAY OPRRItIOXS PU TO
TB AIUCIflTZD t1S?OS1tIO OP ThOSE OflRflIO5.
LEHMAN 02108
ClP&-1ALC
- - - fl S - a - a s S fl S S S a 5
Cyprus Industrial Minerals CDI Talc Division (Co. 329)
Monthly Operating Report February 1989
Month ($14) Actual Budqet Var.
Y-T-D (SM) Actual Budqet Var.
3382 3135
247
2933 2865
68
449 Revenue (Product) 270 Cast of Goods Sold 179 Operating Earnings
6245 5124
121
5828 5580
248
417 544 (127)
13105 8051
13135 16303
14264 1190
12788 22590
(1159) Tans Sold-Fin. Goods
6861
-Crude
347 Tans Milled
(6287) Tans Mined
27317 8421
28963 36312
26483 7570
28276 45180
834 851 687 (8868)
U. S. Talc earnings were $.2Mtl above budget, primarily due to a 6,000 ton crude shipment to Nihon Mistron that was budgeted for January. Higher realizations of finished goods were a result of the sales mix and were offset by higher unit costs.
February and year-to-date variances were as follows:
Budget Operating Earnings
Realizations - Crude
- Finished Goods
Volumes
- Crude
- Finished Goods
Costs
Other Revenues
Feb.
(232) 65
493
3
(377) 227 247
Y-T-D 248 19 157 36
(4) (556)
221 121
LW-MRS 2 7
LEHMAN 02110
Shipping Location
CURREIIT MONTH
ACT
BUDGET
VAR1OCE
840 756 447 393
17 0 929
3,382
B77 93
519 423
0 53 968
2,933
137) 663 (72) (30) 17 (53) (39)
449
6,008 8,051 1,814 1,147
30 0 4,106
21,156
6,519 890
2,359 1,189
0
300 4,197
15,454
(511) 7,161
(545) 142) 30
(300) (91)
5,702
139.81 93.90
246.42 342.63 566.67
0.00 226.25
159.96
134.53 104.49 220.01 355.76
0.00 176.67 230.64
5.28 (10.59) 26.41 (13.13) 566.67 (176.67) - (4.39)
189.79
(29.93)
CYPRUS INDUSTRIAL NINERALS TALC SALES SUIUIARY FEBRUARY 1989
YEAR TO DATE
ACTUAL
BUDGET
VAR1APICE
REVENUE C$)
Three Forks - F.G. Three Forks - Crude Grand island Alpine Niztron Cascade Brownsville - Crude Warehouses/Other
Total Revenue
1,658 610
1,010 816 48
0
1,903
6,245
1,686 643 935 671
0 68
1,825
5,828
(28) 167 75 145
4S
t68 76
417
TOIlS SOLD
Three Forks - F.G. Three Forks - Crude Grand island Alpine Ifistron Cascade Brovasvilie - Crude Warehouses/Other
11,891 8,421 4,366 2,407
85 0
8,568
12,234 7,170 4,269 1,897
0
400
8,083
(343) 1,251
97
510 85
(400) 485
Total Tons Sold
35,738
34,053
1,685
REAL1ZtT1ONS (s/TON)
Three Forks - F.G. Three Forks - Crude Grand Islaiid
Alpine Histron Cascade Brownsville - Crude warehouses/Other
139.43 96.19 231.33 339.01 564.71
0.00 222.11
137.81 69.68 219.02 353.72
0.00 170.00 225.78
1.62 6.51 12.31 (14.71) 564.71 (170.00) (3.68)
Average Realizatioti
174.74
171.14
3.60
Note: arehoue realizations are strongly influenced by the aix of shipping locations due to the freight coiponent included in sales price.
LEHMAN 02111
I
I
I Crret kontb Actual
I 5H
S/Ton
2.638
211.3a
756 93.91
- (12) -0.57
CIM TALC - DIVISION Dl CYPRUS MIUS
Itcote Statetent
February 1989
Cnrrent Montb audget Variance
Tear to Date Actnl
SM S/tn S/Ton
SM 5/Tn
2.787
146
195.39 122.69
0.00
5.91 Tinisbed Goods Revevez * 28.79 Crudes Keveauel**
1.57 Sales Discounti a Coulisions
5.461 aie (26)
199.51 96.19 -0.73
Year to hte kdqet
5 5fTo
5.117 711 e
.193.22
93.92
e.li
Variance
S/Ton
6.6 2.26
473
3.382
242
159.86 11.44
2,933
15
189.79 -29J3 Ret Product teyeunes "
0.97 10.47 Dther Revenes
L245
251
174.74 7.02
5,828
36
171.14 4.88
3.GG
6.14
3.624
I l@S 456
I 114 61 137 110
I 118 127 14 149
243
I 194
Is6 162
I 54
2.199
I.474 2.673
I 213 491
I3.371 247
I 16.303 13.135
I 21.186
I 815i 13.105
21.156
I
171.39
4.96 21.52 4.91 2.88 6.47 5.19 L57 5.99 6.66 7.03 2.55 11.47 9.16 9.28 G.24 0.15
7.E5 4.c7 2.55
103.79 22.37
126.17
lG.G5
tSS.62
11.68
2.948
117 540 231
0 115 135 115 131
19 161
43 197 115
2
0 51 96
iGe
2.251 474
2.725
17$
(23)
2.9%
U
190.76 -19.46 Total Reveliues "
6.496
7.63
35.23 15.07
0.00
7.50 8.81
7.il
8.55 1.24
l.50
2.81 12.85 7.50
1.63
9.10 8.08
3.33
LU l.44
-2. G8
-13.71 -16.16
2.8B
-1.14 -3.12 -1.91 -2.55 -t.58 -3.47
4.26
-1.38 1.65 -1.35 6.24 LOs 4.32 -1.59 -7.89
Salaries
Hourly Labor Benefits
Payroll Tan
Supplies Maiflenuce & Repair
Paver
Nd & later
!zplosiveb
Bags
Cbeicali
?reiflt
Out5ide Services Rail Car Expense
Insurance Royaltiet & property Sellinq & adainistrative Propirty Tues Dtber
216
9S3
186
124
2il
260
2U
307 44 308 92 498 325 28
U
8
220
2
I4
146.86
3.92
-43.06 Cub Costs I -8.55 Cbarqe-IDS
4.388
94&
177.78 -51.61 Total Casb Costi I
5.336
11.61
l$6.36 4.40
-1.56 Depreciation Itettory Change
426 613
-2111 Total txpttns "
6.375
7.28 CTh TALC Dperatin flrnftgs*** 121
181.77
5.78 26.2 4.98 3.32 7.17 6.95 531 8.21 1.16 8.24 2.4 13.32
8.9
0.75 0.29 0.21 5.88 5.35 2.78
117.38 25.36
142.73
11.40
178.Th
3.39
5,858 l72.e3
236
1.081 461 e
233 272 211
23
37
321 85 393 232
se
t
1e2 191 284
6.58
39.16 12.86
&i@ 6.50 7.59
6.0
7.34 1.13 8.95
2.37 10.96 6.47
1.39 0.61 G.M 2.85 5.3 7.92
4.473 948
124. 7 26.45
5.421 151.23
356 (167)
s.ue
9.93
lft.71
248 7.28
9.74
-0.81 -3.86 -7.89 3.32 0.67
1.63 4.5
0.88 B.14 -G.72 0.19 2.36 2.22 -0.65 e.29 e.21 3.94
-3.fl
-5.14
-7.41
-l.e9
-8.50
1.46
13.14
-3.58
22.s9e 14,138
15.328
1.190 14.264
15,454
(L287) Tons Mined (1.403) Toni Milled
5.858 Tons Prodnced I
6.861 Tons Sold - Crude ** (1.159) Tone Sold - Jinisbed Goods *
5.702 Total Tons Sold ***
36.312 28.963
37.384
8.421 27.317
35.738
45. 180 28,276
35,846
7.5 70 26.483
34.053
(8.868)
687
1.538
851 834
1.685
LEHMAN 02112
TER!! FORKS !ILL Incoze Stateient
Yebruary 1989
current Montb Actaal CurreDt Mouth Budget Variance
Year to Date Actual Year to Dau Bcdqet Variance
SITo
852 141.81
756 93j
(12) 1.85
SM
877 93
S/Ton
S/Ton
13L53 104.49
O.OB
7.28 -10.59
-0.85
Pinishtd Goads Revenue Crude Revenat '' Sales Discot '''
$ITon
1,677 819 (19)
141.e3 96.19 -0.94
SM
1,686 643 0
S/Ton
S/oa
137.81 B9.6& G.M
3.22 G.51 -0.94
1,596 8
113.52 G.57
9Th 130.92 -17.49 Ret Product Reveoue '''
15
2.02
-1.4 Other Revenues
2,468 42
121.50 2.17
2,329
3
126.03 1.55
1.4$ 0.52
1,604
24 127
39 26 46 45 46 113
2
24 19
511 196
713
114.09
2.61 14.13 4.34 2.89 5.12
5.1
5.12 12.57
tee
0.22 0.67 2.67 2.11
57.50 21.80
79.fl
98
132.95 -:8.86
Total Revenies ''
3 3.10 4.43 Salaries
121 12.49
1.64 Hourly Lahor
53 5.47 -1.13 3eefits
37
3.82
1.93 Supplies
41
4.23
@.BB Maintenance & Repair
59 6. -1S9 Pout
48
4.95
0.16 ruel later
107 11.94
1.52 Bags
a GIG tee Chencats
2
.21
-0.21 Out!de ser1ce
LU
0.22 Insuranse
25 2. -1.91 Rail Car lipenie
24
2.48
0.19 Taxes Other Than ilcote
60 6.19 -4.98 Other
607
62.55
-5.15 Mill Cash Costs 4
196 20.23 1.57 Charge-ins
8G3
S2.89
-3.5B total Cash Costs t
2,510
51 253
68 60 75
99
12$ 239
2
4 28 48 46
1,103 392
1,495
123.57
2.5 12.41 3.33
2.H
3.68 5.34 5.8B 11.72
L10 Lee L20
1.37 2.3S 2.26
54.09 19.22
73.31
2,359
241 105
74 83 113 96 213 0
4 0 50 48 117
1,21 392
1,602
121.57
3.19 12.44 5.42 3.82 4.28
L14
4.95 10.99 0.60 0.21
0.OG
2.58 2.4B 6.e4
62.45 20.23
82.68
2.00
-0.60 -0.03 -2.08 -0.88 -9.61
1.
0.93 .73
Lb 1.21
e.20 -1.21
-L12
-.78
1.36
-1.01
-9.37
81 8.
9.54 Depreciation
159 1.BS
159 8.21 -0.41
866 353
Inventory Change
957
739
1,G59 55)
8.991
iis.ee
-3.91
,237 (252) 9,688
166.96 -48.96
TotU Expenses "'
-34.01
30.1G Operating Karnings '''
(697) Tons Killed I
2,611 (101)
20,393
12154 -4.97
2,5%@
128.84
(141)
-7.27
19,376
-e.29 2.29
1,17
6,0GB S,O5b
14,059
6,519 890
7,409
(511) Tons Sold - ?iished Gaods' 7,161 Tons Sold - Crude''
11,691 8,421
,659 Total Toes Sold'''
2S,312
i2,21
7,170
19,494
(343) 1,251
liE
3183
3,217
1341 transfers to farehouie
8,261
6,33e
1,931
LEHMAN 02113
Three Forks MIII Analysis of Inventory Change For the Two Months Ended February 28, 1989
Inventory 1/1/89: Crude at the nine - Yellowstone Crude at the nine - Beaverhead Crude at the nine - Antler Crude at the nine - Alder Crude at the nih Ftnished goods Total
Inventory 2/28/89: Crude at the nine - Yellowstone Crude at the nine - Beaverhead Crude at the nine - Antler Crude at the nine - Alder Crude at the nill Finished goods
Total Decrease (increase) In Inventory
Crude transferred out: Alpine nIll Grand Island mill
Freight
Product transferred to warehouses
To zero nine costs
Inventory change
S.
292,924 24,097
301,721 298,762 1,420,562 132,413 2,470,419
Tons
27,334 222
5,638 6,059 22,387 1,065 62,705
S/Ton
10.72 108.55
53.52 49.31 63.45 124.33
623,046 45,033
305,247 331,168 888,618 169,832
9t_1__9' .OA'A
107,535
36,490 486
5,851 6,453 16,733
1,446
17.07 92.66 52.17 51.32 53.11 117.45
(141,560) (394,980)
166,000
(970,490) 2,190,000
956. 505
968 6,024
8,263
146.24 65.57
117.45
I nvAnal ,3
LEHMAN 02114
GilD ISL&ID MILL
Iucoie Statezent
February 1989
Current Koath Actual Current Montb.Budget Variance
U Situ SE 5(Tan ifTn
447 246.42 0 8.00 0 0.00
519 220.01 26.41 Finished Goods lewenue I 0.00 0.00 Crude Revenue
4 0.00 0.00 Sales Discnnt
447 246.42
2 1,to
519 220.01 26.41 Net Product Reveue
4 Sit 1.10 Other Rennues
449 247.52
519 220.01 27.51 Total Revenues '.
II 3.42 29 9.91 10 3.42 22 7.52 11 3.76
28 9.57 31 10.59
26 8.88 28 9.57 0 0.00 2 0.68 0 0.08 0 0.00 3 1.02 3 1.01 5 1.71
12 3.81 -0.40 Salaries
43 13.66 -3.76 Hourly Labor
16 5.08 -1.67 Benefits 18 5.72 1.80 Supplies 11 3.50 0.26 Maintenance & Repair
19 6.04 3.53 Power
21 6.67 3.92 FuelOvater
41 13.03 -4.15 Bags 22 6.99 2.58 Chesicals 0 0.00 0.08 Freight 5 1.59 -8.91 Outside Services 0 0.00 0.00 Insurance 0 0.00 8.40 RoyaltIes & property 0 0.00 1.02 Selling & adilnistrative 3 0,35 8.07 Taxes Other That lncoie 4 1.27 0.44 Other
208 71.06 71 24.26
215 68.32 2.74 MIll Casb Costs "
71 22.56
1.70 Charge-ins
279 95.32
286 90.88 4.44 Total Cash Costs "
14 4.78
8
293 161.52
16 5.08 -0.30 Depreciation 122 Iuventry Change
42& 179.74 -18.22 Total Ixpenses *
156 86.00
95 40.27 45.73 Operating laruings
2,927
3,147
(220) Tons Produced "
1,814
2,359
(545) Tons Sold
736 957 (221) Transfers to larekouse
Year to Date Actual Tear to Date Budget Variance
SM
Zion
SM
$/Un S/Un
1,012 0 (2)
231.79 8.10
-1.46
935 219.02 12.77 0 0.08 0,00 0 8.00 -0.46
1,010
4
231.33 4.52
935 219.02
12.31
0 8.00 0.92
1.014 232.25
935 219.02
13.23
21 3.52 83 13.93
23 3.86 40 1.71
23 3.86 28 4.70 44 7.39 53 8.90 49 8.22 0 0.00 3 0.50 0 0.00 0 0.00 7 1.17
6 1.01 9 1.51
24 3.81 -0.29
06 13.66 0.27 32 5.08 -1.22 36 5.71 4.99 21 3.34 0.52 38 6.04 -1.34 43 6.83 0.55 82 13.03 -4.13 43 6.83 1.39 0 0.00 4.40 11 1.75 -L.24 0 0.00 0.00 0 8.00 0.00 0 0.48 1.17 6 0.95 0.05 8 1.27 0.24
389 65.29 142 23.83
430 68.32 -3.03 142 22.56 1.27
531 89.12
572 90.88 -1.76
28 4.70 203
33 5.24 -0.54
281
762 174.53
886 207.54 -33.01
252 57.72
49 11.48 46.24
5,953
6,294'
(331)
4,366
4,265
97
1,604
1,712
(108)
I
I I I
I,
I
S
5
LEHMAN 02115
Grand Island Kill Analysis of Inventory Change For the Two Months Ended February 28, 1989
Inventory 1/1/89: Crude at the mill Finished goods
Total
Inventory 2/28/89: Crude at the mill Finished goods
Total
Decrease (increase) in inventory
Crude transferred In Product transferred to warehouses Freight
Inventory Change
S
110,537 165,173 276,710
243,966 135,546 379,512 (102,802) 394,980 (291,831) 209,000 203.347
Tons
S/Ton
935 764
1,699
118.22 217.50
2,257 730
2,987
108.09 185.68
6,024 1,604
65.57 185.68
InvAnal :2
LEHMAN 02116
ALPII8 !ILL Incose Stateient - TIBRUAR! 1989
Current kouth Actual Current Kontb Budget Variance
5!
S/ton
5!
S/Ton
S/Ton
191 142.61 0 o.eo
421
155.76
-11.11 Pinished Goods Revenue
6.00
0.00 Sales Discount
191 142.61 18 15.69
421
155.76
-11.11 Bet Product Revenne
0.00
15.69 Other Revenues
411 158.11
421 155.76
2.56
Total Revenues
11 11.47 11 27.16 11 9.71
9 7.94 23 10.10 12 28.24 II 11.47
9 7.94 26 22.95
0 0.80 1 s.88 1 6.88
0.88 5 4.41
15
11.51
-0.04 Salaries
2 19.95
7.41 Sourly Labor
11
9.98
-0.27 Benefits
12
9.21
-1.27 Supplies
9
6.51
13.39
aintenaDce 0 Repair
21
16.12
12.11 Power
17
13.05
-1.57 Fuel & later
II
9.98
-2.01 Bags
21 16.12 6.81 Chesicals
0
0.00
0.00 Freiflt
1
0.77
0.12 outside Services
0
0.06
4.88 Insurance
1
0.77
0.12 Taxes Other Than Incose
1
2.10
2.11 Other
175 134.46 65 57.17
132 116.63 17.80 1111 Cash Costs " 65 49.88 7.48 Charge-ins
240 211.81
217 166.54
45.29 Total Cash Costs "
11 9.71 166
9
6.91
2.80 DepreciatIon
128 Inventory Chine
417 (6)
161.56 -5.23
154 297.71
5.81
Total Expenses *
69
58.01
-63.2 Operating larnings *
1,111
1,101
1170) Tons Produced
1,147
1,189
(42) Tous Sold *
44 23 21 Transfers to larebouse
1
I
1
tear to Date Actual
Tear to Date Budget
variaace
I
5!
820 (4
816 S
S/Ton
140.67 -1.66
119.61 2.08
5!
671 0
671 0
S/Ton
151.72 6.40
151.72
LeO
S/Ton
-1 1.04 -1.66
-14.71 2.08
.1
I
821 141.09
24 9.81
6 28.97
20 8.17 20 8.17 36 16.71 51 20.84 II 12.67 15 6.11 16 14.71 0 8.80
1 0.41
I LU
2 6.82 9 1.68
1671
151.72
-12.61
I11
11.90
-2.09
51 19.57 7.48
25
9.53
-1.42
24 9.21 -1.04
I13
7.25
7.42
42 16.12 4.71
14
11.15
-0.18
26
9.98
-1.85
I42
16.12
-1.40
0
0.00
4.00
1
0.18
0.02
I0
4.08
8.41
2
0.77
0.05
6
2.18
1.18
112 127.50 118 51.11
101 116.27 11.21 110 49.88 1.24
442 22
265 729
92 2,447 2,487
95
180.61 8.99
102.87 18.22
411 18
121 574
97 2,666 1,837
41
166.16 6.91
14.47 2.08
I
102.58
0.28
51.11 -11.91
(159)
I
I
I516 54 I
I
I
LEHMAN 02117
Alpine Mill
Analysis of Inventory Change For the Two Months Ended February 28, 1989
Inventory 1/1/89: Crude at the riiine Crude at the null
Finished goods
Total
Inventory 2/28/89: Crude at the riuine Crude at the null Finished goods
Total
Decrease in inventory
Crude transferred in Product transferred to warehouses Freight Credit for Australian crude danuage
Inventory Change
S.
62,059 1,447,880
175,714
1,685,653
Tons
4.918 11,143
706
16,767
38,489 1,325,157
158.616
1,522,262
163,391
141,560 (21,508)
19,000 (37,000)
265,443
3,259 10,728
649
968 95
S/Ton 12.62
129.94 248.89
11.81 123.52 244.40
146.24 226.40
InvAnal :4
LEHMAN 02118
YELLOYSTONE MIE
Production Costs February 1989
1I
Current Month Actual Current Month Bndet Variance
SM
5/Iou
SM
S/To:
S/Ton
25 1.81 219 15.81
79 5.70 34 2.46 27 1.55 O 8.58 37 2.67 14 1.81
o O.GO
0 0.00 147 10.62
1 9.07 O 0.80 8 0.00 (1) -0.01 4 0.29
20 1.06 0.75 Salaries 306 15.19 -0.38 Bourly Labor
119 6.30 -9.5k BenetIts 20 1.06 1.40 supplies 63 3.33 -1.38 Maintenance & Repair 9 0.48 0.18 Poer 45 2.38 0.29 luel 19 1.01 0.01 Explosives
8 0.00 0.9% Cbelcals 1 0.05 -0.05 heIght 33 1.75 8.87 Outside Services
0.00 6.07 Insurance 0 0.00 0.00 RoyaltIes & croperty 0 0.00 0.00 Selling 4 adninistrative 55 2.91 -2.98 taxes Other Than Incose 8 9.42 -0.13 other
Year to Date Actual Year to Date Budget Variance
SM
5/Ton
SM
5/Ton
S/Ton
51 1.64
478 15.3t 153 4.92 67 2.15 115 3.69
B 0.26 110 3.53 44 1.41
0 0.00 0 0.60 224 7.20 2 0.06 0 0.00 0 0.00 47 1.5] 10 0.32
40 1.06 0.58 611 1L1 -0.81 237 6.27 -1.35 40 1.06 1.09 12 3.33 0.36 18 0.48 -0.22 90 2.38 1.15 33 0.98 0.43
0.00 0.00 1 0.03 -0.93 68 1.80 5.40 0 0.90 0.06 0 0.00 0.00 0 0.00 6.00 110 2.93 -1.40 15 0.40 -0.08
59c 118
7.2
6
(231)
(53)
as..
42.89 8.52 51.42 4.71
-3.83
698 36.93 5.96 MIne Cash Costs 118 5.24 2.28 Charge-ins
815 43.17 8.24 Total Cash Costs
66 3.49 1.27 DepreciatIon 882) 0.00 Inventory Chan9e
0 0.00 -3.83 total Expenses
1.309
236
42.06 7.58
1.545
49.64
134
(1.679)
4.31
0 0.00
a.:
1.393 236
1.62!
133 11.7621
8
36.85 6.24
43.10 3.52
0.00
5.20 1.34
6.54
0.19 0.80
0.00
13.048 1.487
15.335
15.900 4.253
23.153
5.052) Tons Mined S Sorted (2.766) Tons tailings Produced
(7.818) Tons Mined
31.125 4.546
35,671
37.800 8.596
4,306
(6.675) (3.960)
(10.635)
5080:
To arrive at S/Ton - Tons Mined & Sorted no used
I
I
I
I
I I I
I I
I
I
LEHMAN 02119
fltiEE.VEBHSA
Production Costs February 1989
thrr: Month Attual 1urz4at Month Bode: Variance
!n: Lu Date &ctual Ytac to Date Sod;et Variance
4.86
{ .4G
5.72
ISiS
4 2.16 L24
C .G
LeO 3.24
.54
egG 7.28
zig
SM
44 18 21
1
e e 12
12
Sfle
7.1
lOGS
i.03
S.94 3.56 0.00 .O
Gee e.e 7.13
O.@
0.00
7i3
2.3b
fton
-2.27 e.3 -0.91
-C.fl
-3.Th -0.3? 0.60 0.00
.
3.24
-lU
0.54
.Q
1ej
6.32
salaries
our1y Labor
Benetiu Supplies Majntetance & Repair
Power
Pue1&ater
8ag
CbesicaI
!reiqht Qatside Services Reyalties&property Selling a adulnistrative
Taxes Ober Than IncQIe
Other
$/Toa
5.26 102 29.8
33 9.4
62 1E.12 1 2.92 & L.34
6 G.4O
Gee
0 .4 U 3.21 0 .O
0.29
.e
45 11,15 11 3.21
SM
iS
91 38 El 13
24
24
7
1To S/ton
;.c. -2.6
1L2B
I.9
;.24
3.66
-l.f
1.19
-3.71
-iS?
o.ee. e,e
L@@
en L2
7.13
@.@ t29
e.e eo
lU .@2
2.O 1.14
15 85.85
31 1.74
145 8Lle -6.25 Mine Cash Costs 3 1S.41 -1.fl Carge-ii
31 87.96 11.3
3@1
89.37
-1.41
U lSil 1.29
me L02.59
I?Cfl
3.24
iIi -7.2
17 1O4.i
6 3.5
1821
LO
-1.92 Tot1 Cad Cofls
-1.32 Depreciation tnventory Change -
-7.2 Total Expenses
362 LLI9
13 (375
C
:nEnns
362 13151
07.48
3.li
.G@
-LIC
LGO
1.65:
1.684 1,684
6E Tons Kiaed So:ted e tons ScreeniDqs Proced
162 To:a Mined
3.4:2
0
3.42?
3.368
54
LEHMAN 02120
AflP. K!2E ?rodci:ttoa Ccsts
February 19
crrt P.th Actual Current Mobth Bu;et Varaaae
Year to Date Rctaa Year to Date Budget Variaace
0.ec. 0.00
e.ee 6.00 o.eo
e.
tee
43 7L.31
1.H e.ee
3 4.98
SN
0
1 1
o
0
9 SE
0
e
1
8
S/Ton $/To
o.e
O.eO
0.00 0.75 6.75
teo.
e.ee 0.60 9.00
LO 42.01
O.
0.00 0.75
6.t
O.U@
000
0.00
4.75 -0.75 L
e.0
O.O@
.@ a.06
29.31
1.66 0.04 4.22
-6.ft
Salaries
Hourly Labor Beaetlts Supplies a1ntenaace & Repair Poier Yuel & Water
BL;S
Cheticals Height Outside Services Rovaltie$&property SellIng & ainistrative TaiesOtherThanlaco;e Other
SM /?oa S/Ton
0.00
e.ee
0.08 0 8.00 1 0.57
O.OG
0 0.30 e .ee 0 6.10 0 0.90 93 52.69
1.53 0 e.ee 4 2.27
9
tea e.0
0
.GG
@96
o.ao o.e
2 L75 Q.75
2 e.7s -e.ia
.0 $.@@
0 e.ee e.e
LOB
e.@@
O.G
0.00
0 0.00
111 41.64 11.06
0 0.00 L53
0.9 0.00
2 .75 3.52
tS 5.$ -5.63
0 77.94
15 24.88
61 50.26 27.68 KIM Cash CostB 15 11.25 13.61 Cbarqe-1a
106 6G,06 30 17.G@
132 49.51 1.54
30 11.2
5.74
62 102.82
82 fl.52 41.3Q Totattsb Costs
136 77.15
162 60.77 16.29
0.00
83}
O.G 0.00 Depreciation
(82) InveDtory CbaDqe
6
!136)
0.00
C e.eQ 0.80 (162)
Ui; -38.14
0 0.00 -36.14 Total Expenses
0
.vss.s. :nflas
tOO 0.90
1,333
173@) Tons MIned
1,765
2,616
I
.1
I
I
I I
1
I
I
I
I
I
I
I I I
I:
I
I
LEHMAN 02121
I
htPI E1E
I ?roduction Costs !ERUfl! 1969
current Kontt ctai current Kntb Budet Variance
S.
0
IO
I !S
1
1
P15 19
I
2
I'
I
I
I
I
SP. S/Ton
I0.90
L@
0.90
e e.eo 0 .E
o.e 0.00 .fl
9 tli
B.920.00
o.e@ 0.90 e.ee
Sfton
t
L0
0.00
o.o
.B
e.ee
LOO
o.ee e.O O.0
-8.92
SC
0.00
OM
Salaries aourly Labor benefits supplies Ka1te@ace k Reptir Power luel ftter uags Chezicals Preight OutsIde Suvtces Royalties & property Selling & ahinistrative Thies Othtr Tba jDcoae
8.92
-L92 Kite Cash Costs
15
22.2
-22.29 Charge-ins
2!
B (21).
31.2
e.k
@.QO
-31.20 Total Cash Cost5
0.00
Depreciation Inventory Chain
Q.0
total xpenses
673 1673) ToDs ProOced
Year to Date etual Yea: to Date Budget Variance
5
Sfton
SR
fTon
$fton
0
g.eo
0.00
LOO .@
0
LG@
0.00
2 9.G
e 0 EGO 0 tOO @.@
e.o @.60
t@e
0
Ii
0.00
6.00
0 0 LOG G.O
1
13
9.66
9.15
e
a
e.oe
o.e
teo
0.90
2 0 LOG BM
2.G
5
13
9.66
9.&6
30
38
22.29
-22.29
35 43 31.95 -31.95
12
0
L@
e.eo
0 (431
47 0 a.e Leo
1,346
I
I
I
I
LEHMAN 02122
Incoie Statennt ?ebrury 19S9
Carrflt Month Actual Curreat Month Budget Variance
SM
5/Ton
SM
S/Ton
$lTon
929 22.25
8 6.00 6 0.80
5GB 230.64
-4.39 finished Goods Revenue
53 176.61 -176.67 crude Revenue
0 0.00 0.00 Sales Di8coQnt
929 226.25 18 4.38
1.921
0
227.0 0.09
-0.79 Rn Product Revenue 4.38 Other !evenue8
941 230.64
1,121
227.04
3.60 Total Reveates
10 2.44
a
Mg
tie i.ie
237 57.72
63 15.34
(1) 4.24
0.99
9 G.M 2.44 supplies
0 LU LOG Lainteance & teptir
o e.ee 0.00 Foyer
a LOG 0.06 ruel & Vater
.GG Lfl
0 O.
0.Ot Cheilcals
196 43.58
G tS
14.14 Freight
gjg Ontsit Service3
5! 11.34 4.00 Selling & adsinistrative
9 -0.24 Taxes Other Thao Incoze
41 9.12 -3.12 Other
305 15.26
288 64.04 11.21 Total Cash Costs
0.00 577 14e.53
6 9.00 SU 12B.30
6.09 Depreciatioft 2G.22 Inventory Change
88 215.78
829 184.35
31.44 Total Kxpenses
61 14.66
192 42.70 -27.84 Operating Larniags
Year to Date Mtual tear to Date Bqet Variance
SR
S!Ton
SM
S/Yen
S/Ton
1.964
0
Il)
222.22 0.00 -6.12
1,825
68
0
225.78 176.06
0.00
-3.56 -170.00
-0.12
1,903
3
ZZZ.11
0.35
1,893
123.15 0.80
-lAS
B.35
1,966 222.46 139 123.15 -L7
13 1.52 S 0 LaG
LU
0 8.00 487 56.84
e G.t iU 13.89 (1) -0.12
0 9.il
618 72.13
LOG
LU
e.eo
Lee
0
0.00 392 46.21
9 102 12.02
9 e.ee
52 6.13
546 436
1.52
0.00 10.63 9.00 1.86 -0.12 -6.13
7.76
0
1369
6.10 158.73
0
1.032
0.00 121.66
LOG 37.08
1,978 230.86
1.578
186.02
44.84
(72)
B.4 x.Stsatt
......3.1.5.
37.13
-45.54
(.108
4.106 a.9G3
4.197
300
4,497
4,197
(9fl Tons Sold - Iinishtd Goods (300) tons Sold - Crude
391) Total toli Sold
(23(1 Triutfirs to krtti4un
8.568
0
8.568
S,S62
LGB3 410
B.483
S,U
485
(400)
:a..
85
t.87S
I I
U
I
I
I
I
I
I
U
I
I
I
I
LEHMAN 02123
Warehousing Analysis of Inventory Change For the Two Months Ended February 28, 1989
Inventory 1/1/89
Inventory 2/28/89
Decrease (increase) in inventory
Products transferred In: Alpine Mill Three Forks Mill Grand Island Mill
Inventory Change
$
2,284,433 2,213,680
70,753
21,508 970,490 291,831 1,360,582
Tons 9,769 9,908
S/Ton 233.85 223.42
95 8,263 1,604
226.40 117.45 185.68
InvAnal ;1
LEHMAN 02124
turient Knntb Attual Current Intb Suftet Vat iarice
SM $1
ADMIRZSTR1!IYE CDSTS
Incote Statesent !ebrnary 1989
Tear to Date Actual Year to Date 8ndget Variance P SM
I I I
6
I Iinisbed Goods Reveine
0
04
I0 0 0 CrndeRevenue 0 9 6
0
5 4 Sales Diseocint
1
9
0
4
I let Product Revenne
1
a
I- 191
191 Other Revenues
197
0 197
191
I
197 total Revenne1
198
9 198
24 28 (4) Salaries
51 56 (5)
0 0 6 BourlyLabor
16
(53) 12 (65) 8eefits
(111)
24
I(I;)51
6 61 Payroll Taxes
124
0
I 0 1 Supplies
10
0
0
8 Maintenance a RepaIr
8 -0
4 (1) lover
0 0 0 ?ael4later 4 9 OBags
2
20 I0
4 0 0 Cbesicals
o 0 0 !reigbt
8 0a 8 00
$
0
0 Ontside Services
2
02
a 8 0 Ifluratce
4 04
O
0
0 Reyalties & preperty.
I
0
el6254
0
64 SellinIQ adsinistrative
2
0
37
a
37 Taxes Other Than Inecie
47
0 41
48 32 16 Other
50 64 (14)
182
73
119 Adiinlatrative Cash Costs
236
(53) (53) 0 Charge-onts
(165)
129
20
109 total Cash Cests
131
40
30 30 Depreciation 58 0
4
0 Inventory Change
0
a
159
139 Total lacuna
189
49 1:9
38 58 Opurath; Larniugs
*n.tflt.
I
ietoi Includes Vanlorn, Jerney, Los nqeles, South Plaint Leld, and Western Operations Beadgoarters
I
lnclndiflg Western Operations T & I ($12X) and Galkin accrual ($20). Other incou resulted troi a reconciliation of accounts receivable.
I
.1I
LEHMAN 02125
I
I 1c1S803 C&$C&D incole tateient Yebruary 1989
Current Eonth Actual Current ontb Budget Variabce
I SR
Sfl
17 566.67
I0.600.09
17 566.67
Sth
0
9
S/ton
5G.67 !iished Goods Renne Lee Crude Revenue
tee Sales Discoot
566.67 Ut ?roduct Revenae Q.m Other evernies
17 566.67
0 e.@ 566.67 total Revenaea
I 0.00 0.80 Lee t.7.62
I e a.ee 9.00
I e.eo 6.10 G 1.10
I LOB o LIe
I3.00
4
I16 20
'I 10
m
47.0
19G.48 238.10
9.08
iee.eo
0 e.oe SaLaries 0 Lee Roarly labor 0 o.ee heaeuts
47.0 5pp1ies
0.00 aintenance & Repair
0 O.GO Pover
0 0.00 luel & Water
0 e.e Bags 0 0.00 Cbeaicals
9 LOl ?reiflt
.%* OutiiO SerTices
e.ee 1nratce
e.ee Iyalties & property
9 O.O Selliq & ahinistrative
o.ee Taxes Otber Than luote
6 LeO Otber
t G.
7.62 Cnh Costs
1 190.48 Cbarge-iDb
1 238.19 total Cafl Costs
9 eJO Depreciation
e 0.08 Thventory Cbabge
16 1OeaJG total Ixpenses
(13 -433.33
(161 0.00 -433.33 Operatiq Zarbifls
84
3@
I
I 84 tobs Proced
1 39 tos5ol6
I
Year to Bite Actul Year to Date Eudet Variance
SI?o 5K Siton SIG
48 564.71 0.00
0 0.00
6
564.71 0.00
48 564.71
B
564.71
tS 564.71
0 .ft 564.71
0 e.e
S @.BB
0 0.00 A 24.2t 0 0.90 a e.ee 0 0.09
e.ao 5 30.30 0 O.@ 1 G.G
B
LI
9 t.G
9 EGO
e.H
0 0 0 o
e
U
0 9 e
0 0
9.ee
2.2A
e.ee
tee
31.30
e.e@
e.ee 4.99 e.ee
10 il.61
31 167.88
e e.e 60.61
32 187.88
41 248.48
32
248.48
80 17 0 0.06
58 682.35 i1Vi -117.65 165
32 682.35 (321 . SO -11765
0 us
U 85
I
I
LEHMAN 02126
GREEN MOUNTAIN
GREEN MOUNTAIN TALC MONTHLY REPORT FEBRUARY 1989
LEHMAN 02128
Green Mountain Talc Honthly Operating Report
February 1989
Operating earnings of $65M (including corporate charge-ins) were $23M over budget. Contributions to earnings by operation are as follows:
Chester Johnson Eastern Operations (after charge-outs) Other
Total Green Mountain
Act 45 7 4 9 65
SN Bud
24 18
42'
Var 21 (11)
4 9 23
Operating earnings at both milling locations were improved by higher average realizations with unit costs close to budget. The income from eastern operations administration represents the actual costs for February below charged-out amounts. The other unbudgeted costs are reversals of prior month unallocated costs. These were allocated to Chester and Johnson in February.
The operating variances from budget are as follows:
Month
SM
Budgeted Operating Earnings
42
Realizations - Chester
13
- Johnson
42
Customer Freight Expense
(27)
Unit Costs Johnson Unit Costs chester
(15) 34
Marble Mart Income
(3)
Eastern Admin. Costs
4
Unallocated Costs
9
Inventory Change
(34)
Actual Operating Earnings
V-T-D SM
51 71 (29)
27 (6) 16
-
(152) 86
Higher realizations were experienced as more cosmetic grade customers purchased Johnsons product and a favorable mix improved Chester's realizations. Realizations were 18.90/ton above budget, while milling costs were within 16.54/ton of budget. This is even though mills were only
operating at 85% of budget.
The budgeted Marble Mart income did not occur sice the lease was cancelled.
Customer freight expense represents approximately one-half month accrual based on billings in February.
OM-MOR: I
LEHMAN 02129
Green Mountain Talc Monthly Operating Report
February 1989
Current Month
Actual
Budqet Var
3,807 2.815 6,622
4,546 2.771 7,317
(739) 44
(695)
3,689 2,731 6,420
4,541 3,000 7,541
(852) (269) (1,121)
5,663 1.235 6,898
7,029 7,187 14,216
(1,366) (5,952) (7,318)
765 739 26
640 637 60 60
700 697
3 3
65 42 23
70 67 3 10 30 (20) 125 79 46
74.60 171.23 115.67
63.81 163.12 102.07
10.70 8.11 13.60
50.69 160.92 99.69
48.74 145.94 87.39
1.95 14.98 12.30
62.78 168.74 107.82
58.28 156.62 96.23
(4.50) (12.12) (11.59)
Tons Sold - Chester - Johnson
Total Tons Sold
Tons Produced - Chester - Johnson
Total Tons Produced
Tons Mined - Hamm - Troy
Total Tons Mined
Financial Statistics:
Revenue (SM)
Operating Costs (SM) Corp. Charge-Ins (SM) Cost of Goods Sold
Operating Income (SM)
Add: D, D&A (SM)
Less: Cap. Expend. (SM) Operating Cash Flow ($M)
Ave. Real.($/T Sold)-Chester -Johnson
Ave. Green Mtn. Real.
Cash Cost (SIT Prod.)_Chester*
_Johnson* Ave. Cash Cost/Ton Prod.
Total Cost (SIT Sold)_Chester*
_Johnson* Ave. Total Cost/Ton Sold
Year-to-Date Actual Budget Var
8,304 5,312 13,616
8,956 5,289 14,245
(652) 23
(629)
8,396 5.168 13,564
9,082 6,000 15,082
(686) (832) (1,518)
11,356 1,235
12,591
14,058 14,374 28,432
(2,702) (13.139) (15,841)
1,524
1,318 120
1,438
86
1,410
1,251 120
1,371
39
137 134 19 70
204 103
73.22 169.99 110.97
50.38 156.44 92.45
63.53 159.20 99.05
48.45 147.33
87.39
61.54 173.95 105.39
57.74 156.74 96.31
114
67
-
67
47
3 (51)
101
9.69 10.79 11.92
1.93 9.11 4.66
3.80 17.21
9.08
*Including Corp. Charge-Ins
LEHMAN 02130
Location: Consolidated
GREEN NOUNTAIN TALC Operating Report February 1989
Current Month
Year to Data
Actual
Budget
Var
Actual
Budget
Var
SN S/ton SN S/ton S/ton
SN S/ton GM 8/toli $/to
793 119.75 0 0.00
(27) (4.08)
731 99.89 19.86 3 0.34 (0.34) 0 0.00 (4.08)
Product Revenue
1,534 112.66 1,406 98.70
Rrtal Incoae(Narble Nut)
0 0.00
5 0.35
Other Revenue(Cust Freight) (23) (1.69)
0 0.00
13.96 (1.69)
76b 115.68 733 100.23 15.44
Total Revenue *
1,511 110.97 1,411 99.05 11.92
38 5.92 65 10.12 34 5.30 12 1.87 59 9.19 92 14.33 36 5.61 29 4.52
$ 0.78 76 11.84 48 7.48
2 0.31 19 2.96 54 8.41
26 3.43 2.49 73 9.67 0.46 29 3.84 1.46 38 5.09 (3.22) 51 6.76 2.43 110 14.62 (0.29) 14 1.83 3.77
41 545 (0.93)
2 0.20 O.5 28 3.71 8.12 13 1.66 5.81
0 0.00 0.31 9 1.19 1.77 21 2.78 5.63
Salaries Hourly Labor Benefits Supplies Naint. & Repairs Power Fuel/Vater Bags Chemicals Freight Outside Services Royalties/Property Exp. Prop. & Franchise Taxes Other
78 5.73 132 9.69 58 4.26 28 2.06 135 9.91 187 13.73 51 3.75 50 3.67
B 0.59 153 11.24
57 4.19 9 0.66
34 2.50 88 6.46
52 3.45 146 9.68 58 3.85 76 5.04 113 7.49 221 14.65 29 1.92 83 5.50
3 0.20 56 3.71 25 1.66
0 0.00 18 1.19 74 4.9L
2.28 (0.01) (0.41)
2.98 (2.42)
0.92 (1.82)
1.83 (0.39) (7.52) (2.53) (O.66)_ (1.30)
1.56
569 88.63 45460.23 28.39 64 9.97 71 9.42 0.55
Nih Cash Ccst* Charge-ins
1,066 78.44 120 9.40
954 63.25 142 9.42
15.18 (0.01)
633 98.60 525 69.65 28.95
70 !O.90 (2) (0.31)
67 8.88 2.02 99 13.13 (13.44)
Total Cash Costs **
Depreciation Inventory Change
1,196 87.94 1,096 72.67 15.17
140 10.28 89 6.54
134 8.88 142 9.42
1.40 (2.88)
701 105.86 691 94.47 11.39
Total Expenses *
1,423 104.66 1,372 96.31
8.34
65 9.82 42 5.77 4.05
Operating Earninqs *
86 6.32
39 2.74
3.58
6,420 6,622 11,575
7,541 7,317 4,634
(1,121) (695)
6,941
Tons N1lled() **
pqs_ldJ)
Cnzde Tons Uaed(I)
13,564 13,616 23,600
15,082 14,245 29,268
(1,518) (629)
(5,668)
LEHMAN 02131
I
I
GREEN IIOUNTAIN TALC
I 9VEIITORY REPORT EE8RMRY 1989
MINE - TROY
S/TON
INVENTORY
1BEGINNING
ADD: PRODUCTION
9.24 25.38
TRANSFERS
9.24
DIVING INVENTORY
9.52
WV. CHG. ON B. SHEET
4 L IMPACT
IP
HILL - JOHNSON
IBEGH1 INVEIITORY FROH NINE
17.01 9.94
FREIGHT COStS CHG. IN VORK IN PROCESS
IITGRA& FAECROSTS
27.30
CRUDE USED
1LESS:
ENDING INVENTORY
13.77 18.10
cHa. Ok B. SKEET
P a L IMPACT
I
SUIIflARY:
NINE COSTS
CHESTER
58,996
I'8 GoODS CRUDE-MLL
4.145 (27,776)
I-MTOTAILNE
I
35,365
ToNS
75,242 1,235 5,962
70,515
8,346 7,195
165
7,767 7,939
JOHNSON
47,774 451
(2,325) 23,739 69,639
$ 695,071 31,350 55,089 671,332 (23,739 23,739
141,997 71,513 33,186 4,505 107
106,986 144,322
2,325 (2,325)
NINE - HAHK
s/TON
BEGIK)lilG INVENTORY
ADD: PRODUCTION tzsS: TRAIISFERS
13.32 13.32
ENDING INVENTORY
INV. CHG. O 8. SHEET
P 6 L IMPACt
bILL - CHESTER BEGIN IIVENTO2Y TRANSFER FROM MINE
7.93 13.32
C & A COSTS
LESS: CRUDE USED
8.26
TRAMSFE TO JOEBSOti
13.32
ENDING INVENTORY
13.39
INV. CHG. 01 B. SliEr?
P 6 L IBPACT
- TROY (31,350)
BAMM
(75,420)
(31,350)
(75,420)
TONS
$
5,663 5,663
0
75,420 75,420
0
3,562 5,663
28,260 75,420
3,806 1,233 4,184
317
31,537 16,424 56,036 27,776 (27,776)
TOTAL
0
4,596 (30,101) 23,739 (1,766)
'I
LEHMAN 02132
LxatsrA:Chester
GREBI1 NOUNTAJI1 TALC
lncoie Ststawt
February 1989
Current Month
Year to Date
actual SM 8/ton
Eudget
Var
SM s/ton S/ton
Actja1
Budget
Vat
SM S/ton SM S/ton 8/ton
298 78.28 0.00
(14) (3.68)
279 61.35 16.92 Prodict Revenue 3 0.55 (0.551 Rental Incote(Icarble Icart) 0 0.00 (3.681 Other Revellue(CuBt Freight)
621 74.78 0 0.00
(13k (1.57)
564 62.97 11.61 5 0.56 0 0.00 (1.57)
284 74.60 281 61.90 12.69 Total Revenue
608 73.22
569 63.53 9.69
8 2.17
12 325
10 2.71 3 0.81 1 5.15 43 11.66 2 0.54 9 2.44 o o.00 0 0.00 O 0.00
0 0.00 16 2.71 10 2.71
11 2.33 (0.16) Salaries 23 5.06 (1.81) Hourly Labor 10 2.24 0.47 Beneftts 7 1.55 (0.74) Suppltes 16 3.52 1.63 Namt. & Rapairz
43 9.37 2.28 Power 0 0.00 0.54 Fuel/Water 12 2.59 (0.15) Bags
0 0.00 0.00 Ch1ca1s
0 0.00 0.00 Freight 3 0.66 (0.66) OutsIde Services 0 0.00 0.00 Royalties/Property Exp. 4 0.92 1.79 Prop. & Franchise Taxes 15 3.30 (0.59) Other
16 1.91 27 3.22 15 1.79 7 0.83 70 8.34 81 9.65 4 0.48 17 2.02 0 0.00 1 0.12
1 0.j2
0 0.00
16 1.91 10 1.19
21 2.31 (0.41) 46 5.06 1.85 20 2.20 0.42 14 1.54 0.71 32 3.52 4.81) 85 9.36 (0.29) 1 0.11 (0.37) 24 2.64 0.62 0 0.00 0.00 0 0.00 (0.12) 5 0.55 0.43 0 0.00 0.00 8 0.88 (1.02) 52 5.73 (4.53)
126 34.16 30 8.13
143 31.56 2.60 Mill Cash Cost 30 6.61 1.53 Chargrins
265 31.56 60 7.15
308 33.91 (2.35) 60 6.61 0.54
156 42.29 173 3B.17 4.12 Total Cash Costs
325 3B.7l 368 40.52 (1.81)
48 13.01 35 9.49
42 9.19 3.82 Depreciation 42 9.25 0.24 lnvehtory Chauge
89 10.60 100 11.91
83 9.14 1.46 76 8.37 3.54
239 62.78 257 56.54 6.24 Total Ekpenses
514 61.90 527 56.84 3.05
45 11.82
24 5.36 6.46 eratSDg arntftgs
94 11.32
42 4.69 6.63
3.689 3.807 3.808
4.541 4.546 4.634
(852) Tons KillediM) (739) Tons Sold(M) (826) Crude Toni lisediM)
8.396 6.304 8.322
9.082 - 6.956.
9.268
-higher than budget realizations were due to a fa,orable product in
Total oparattnq costs were wider budget due to a lower crude used coat. This ua a result of by cost S/ton tnventory fro January vhich vas corisuied in February
-Unit costs were higher due to low sales voluae.
iecoveries this sonth vere 97t.
(686)
(652)
(94)
I
I
1 1
1
1
-
I
LEHMAN 02133
FINISI-iED GOODS
12/31/88 BALANCE LAYER 1 ADD: 01/31/89 PRODUCTiON LESS: 01/31/89 SALES Oi/51/89 BALANCE
ADD: 02/28/89 PRODUCTION LESS: 02/28/89 SALES
1
LAYER 2 LAYER 02/28/89 BALANCE
'I
INVENTORY CHANGE
SUMFIARY
MiNE COSTS
IFINISHED GOODS
ICRTUODTEA-L MIINLVLENTORY CHANGE
CIM-GREEN MOUNTAiN CHESTER
FEERARY 1989
TONS 225
4,707 4,521
411
3,689
411 3,396
293
VAL1UE
19,745 399,499 396,750
22,494
231,000
22,494 212,651
18, 349
(4,145)
58,996 4,145
(27,776)
35, 365
S/TO N
87.76 84.87 87.76 54.73
62.62
54.73 62.62 62.62
LEHMAN 02134
Location : Johnson
GREEN OUIlTA1N TALC
Incoie Statement February 1989
Cirrent Month
Year to Date
Actual
Btdget
Var
ctual
Bizdget
Var
SM S/ton SM S/ten S/ton
$ S/toi' S S/tom S/ton
495 175.84 (13) (4.62)
452 163.12 12.73 Product Revenue 0.00 (4.62) Other Revenue(Cu8t Freight)
913 171.80 (10) (1.88)
842 159.20 12.68 0 0.O (1.88)
482 171.23
15 5.49 53 19.41 23 8.42 9 3.30 3B 13.91 49 17.94
M 12.45
20 7.32 5 1.83 3B 13.91 10 3.66 0 0.00 9 3.30 35 12.82
452 163.12 8.11 total Revenue
15 5.09 0.41 Salaries 50 16.64 2.77 Hourly Labor 19 6.25 2.17 Benefits 31 10.44 (7.15) Supplies 35 11.67 2.25 Maint. & Repairs
68 22.56 (4.61) Power 14 4.61 7.84 Fuel/Water 29 9.78 (2.45) Bags 2 0.50 1.33 Cheica1s 28 9.33 4.58 Freight 10 3.18 0.48 Outside Services 0 0.00 0.00 Royalties/Property Exp. 5 1.60 1.70 Prop. & Franchise taxes 6 2.00 10.82 Other
90 169.99
30 5.80
104 20.12 38 7.35 21 4.06
62 12.00 105 20.32 47 9.09 32 6.19
$ 1.55 75 14.51 24 4.64 0 0.00 13 2.52 64 12.77
842 159.20 10.79
31 5.17 0.64 100 16.67 3.46 38 6.33 1.02 62 10.33 (6.27) 81 13.50 (1.50) 136 22,67 (2.35) 26 4.67 4.43 59 9.83 (3.64)
3 0.50 1.05 56 9.33 5.18 20 3.33 1.31 0 0.00 0.00 10 1.67 0.65 22 3.67 9.10
338 123.76 4L 15.01
311 103.64 20.13 Mill Cash COst 41 13.67 1.35 Charge-ins
625 120.94 82 15.87
646 107.67 13.27 82 13.67 2.20
379 36.78 352 117.30 21.47 Total Cash Costs
707 136.80 726 121.33 15.47
26 9.52 70 25.63
25 6.42 1.10 Depreciation 57 19.00 6.63 Inventory Change
51 9.87 170 32.89
51 8.50 1.37 66 ll.O 21.69
475 168.74 7 2.49
434 156.69 12.05 Total Expenses 18 6.43 (3.94) Operating Earrsin
92e 174.70 845 159.77 14.93 (25) (4.71) (3) (O.S7) (4.14)
2,711
2,815
7,77
3,000 2,771 10,000
(269) Tons Milled(M Tons Sold(N)
(2,233) Crsde Tons IThed(M)
S,16E
S,312
lS,2fl
6,000 . S,289 20,000
(832) 23
(4,720)
-Realiutions were $8.11/ton above budget is increases in higher priced cos.etic sales were partially offset by decreases in paper sales.
lnventory change as higher than budget due to very low production vitit high tine costs. In addition, the budgeted inventory change reflected a 229 buildup of tiniahed goods inventory.
-Recoveries this ontb vere 351.
LEHMAN 02135
I EINISHED GOODS
BALANCE LAYER 1
I12A/D3D1:/0818/31/89 PRODUCTION
LESS: 01/31/89 SALES
- 01/31/89 BALANCE LAYER 1
BALANCE LAYE1 2 01/31/89 BALANCE TOTAL
I01/31/89
ADD: 02/28/89 PRODUCTION LESS: NON-INV COST
PRODUCTION
ALDEJSS: 02/2S199 SALES LAYER 1
2
02/28/8L9AYBERALANCE LAYER 1 02/28/89 BALANCE LAYER 2 02/28/89 BALANCE TOTAL
IINVENTORY CHANGE
II
ISUMMIMNAE RCYOSTS
FINISHED GOODS
CRUDE-MILL
I' -MINE TOTAL INVENTORY CHANGE
I
I
CIM-GREEN MOUNTAIN JOHNSON
FEBRUARY 1989
TONS
3,000
2,437
2,497
503 2,437 2,940
2,731 2,731 2,731
503 2,312
j.25
2,731 2,856
VALUE 490,087 357,828 407,915
82, 172
357,828 440,000
433, 000
11,805
421, 195
82,172 339,474
18,354 421,195
439, 549
(451)
S/TON
163.36
146.83
163.36
163.36 146.83 149.66
158.55 4.32
154.23
163.36 146.83
146.83 154.23 153.90
4?, 774 451
(2,325) 23, 739
69,639
LEHMAN 02136
LocatiOEHaI
GREEK IIOUTATh TALC
Incoae Statnent
Febniary 1989
Current Konth
Actual
Budget
Var
WI S/ton SM S/ton S/ton
1 0.18 19 3.36 37 6.53 3 0.53
2 0.35 1 0.18 0 0.00
0 0.00 0.18 Naint. 6 Repain 62 8.82 (5.47) Cobtract ining 0 0.00 6.53 Freight 0 0.00 0.53 Outside Services 1 0.14 0.21 Royalties/Property Exp. 0 0.00 0.18 Pmp. & Franchise Taxes
0 0.00 0.00 Other
63 11.12 12 2.12
63 8.96 2.16 Nibe Cost 0 0.00 2.12 Charge-ins
75 13.24
63 8.96 4.28 Total Cub Costs
C75)(13.24 (63) (a.96) (4.28) Inventory Cbaxige
0 0.00 0 0.00
0 0.00 0.00 Total Expenne
0 0.00 0.00 Operating hnings
tear to Date
Actual
Budt
hr
SN $/tob $fl I/tab 8/ton
1 0,09 10 0.88 77 6.78 5 0.44 9 0.79 2 0.18 1 0.09
0 0.00
125. 8.89
0 0.00 0 0.00
2 0.14 0 0.00 0 0.00
(0.09) 8.01 (6.78) (0.44) (0.65) (0.18) 0.09
105 9.25 23 2.03
127 9.03 0.21 0 0.00 2.03
128 11.27 127 9.03 2.24
(128)(ll.27) (127) (9.03) (2.24)
O 0.00
0 0.00 0.00
O 0.00
0 0.00 0.00
5,663
-. 7,O2
(h366) Tons tlined(fl) : -
- 11,356 - l4;O59
(2,702)
1
I
LEHMAN 02137
I I
ftLocatton:Troy
I
Current Month
GREEN MOUNTAIN TALC
Iacan Stataent
Fthruary 1989
Actual
Budget
Yar
I6
b14'V,.ii .4
Y2F14'W.,.a.. a7'leIJ..4..l
1 0.61 . 0 0.00 0.81 Hunt. & Repairs
I l0.8114 11.34 0 0.00
65 9.04 2.29 Outside Services 0 0.00 0.81 Prop. & Franchise taxes 0 0.00 0.00 Other
I 16 12.96 16 12.96 32 25.91
65 9.04 3.91 Mine Con
0 0.00 12.96 Cbarge-iu
6S 9.04 16.87 Total Cub Costa
(321(25.91) (65) (9.04)116.87) lnventory Change
0 0.90
0 0.00 0.00 Total cJ>eT$e3
0 0.00
0 0.00 0.00 Operating EarnIngs
Year to Date
Actual
V2Sii Yl.F,.W..I
Budget
Yar
2VSii *I4.a.. I+nn
1 0.81 16 12.96 1 0.81 0 0.00
0 0.00 130 9.04
0 0.00 0 0.00
0.81 3.91
0.81 0.00
18 14.57 33 26.72
130 9.04 5.53 0 0.00 26.72
51 41.30
130 9.04 32.25
(51H41.301 (130) (9.04) 132.25)
0 0.00
0 0.00 0.00
0 0.00
0 0.00 0.00
1,235
7,1B7
15,952) Ions 1nedth)
1,235
14,374
t13,139)
I
LEHMAN 02138
Cyprus Industrial Minerals
Eastern Operations Administration
February 1989
Current Month Actual Budqet Var
17.0 3.0
10.0
-
30.0
(11.4) (11.4) (11.4) (34.2)
23.3 5.6 3.3 2.0
34.2
(11.4) (11.4) (11.4) (34.2)
(6.3) (2.6)
6.7 2.0) 4.2)
-
Salaries Benefits Travel Other
Total Cost
Less: Alpine Charge-Outs Chester Charge-Outs Johnson Charge-Outs
Total Charge-Outs
Year-to-Date
Actual Budqet
Var
320
8.0 10.0
1.0 51.0
(22.8) (22.8) (22.8) (68.4)
46.6 11.2
6.6 4.0 68.4
(14.6) (3.2) 3.4 (3.0) (17.4)
(22.8) (22.8) (22.8) (68.4)
-
(4.2)
.-
(4.2)
Net Administrative Costs
(17.4)
- (17.4)
Salary costs were below budget due to two budgeted positions which were not charged
(Accountant and Safety). Travel expenses are over budget due to Raymond Morris clearing
all expenses.
-
LW-EastOp
I.
I
LEHMAN 02139
LEHMAN 02140
WINDSOR MINERALS MONTHLY REPORT FEBRUARY 1989
LEHMAN 02141
Windsor Minerals, Inc. Monthly Operating Report
February 1989
Windsor's loss of $54M was S295M below budget as higher unit costs and lower sales volumes were partially offset by higher realizations. P111 mines and mills experienced higher costs but they were most pronounced at the West Windsor facility where difficulties with the new columnar flotation cells were encountered. Industrial sales were lower than budget, but are expected to reach budgeted levels by year end. Higher realizations resulted from a favorable product mix of higher priced floated product.
The operating variances froni budget are as follows:
Feb.
lTD
Realizations - Floated - Dry Ground
Unit Costs - Floated - Dry Ground
Sales Volumes - Floated - Dry Ground
Actual Operating Earnings
60 28 (282) (80) (2) (19
115 50
(516) (180)
(42) (45)
LW-MRS :6
LEHMAN 02142
I I
I CORSOLIDAThD IIIDSOR KIRKR&LS lacose Statesect
February 1989
Kontb Actual
.IPfent
SM 5/Ton
Current Mouth Budget Variance
s/Ton
5/Ton
1.238 - (10)
87.19 -9.70
1.275 0
75.09
tOO
12.19 -0.70
Finisbed Goods Revenue Sales Discounts
1.228 1
86.48 0.07
1,275 0
75.00 9.00
11.48 Bet Product Revenues 0.07 Otber Revees
1.229
86.56
1.275
75.00
11.56
Total Revenues
226
1
12542 126 129
0
3
(5) 189 29
83 15 819 92
16.69 9.11 0.07 3.82 9.25 9.47 0.99 0.22 1.32
-0.37 0.66 2.13 1.10 6.09
59.48 6.76
Salaries Bourly Labor BenefIts Supplies MaIntenance & RepaIr Power Fuel & later Bags Freight Outside Services Insurance Royalties Property Taxes Otber
734
43.18
16.30 Operating Cash Costs
92
5.41
1.36 Cbarge-ins
992 66.24
826
48.S9
17.65 Total Cash. Costs
238
17.48
. 208
12.24
5.24 DepreciatIon
143 Inrentory Cbange
1.283 (54)
99.36 -3.88
1.934 241
69.82
29.53
Total Expenses
14.18
-17.98 Operating Earnings
13.618 14.199
I
I
17.009 17.090
(3.382! tons Killed (2,801) Tons Sold
Year to Date Actial Year to Date Budget Variance
SM
5/Ton
SM
5/Ton
5/Ton
2.246 (26)
85.49
1.99
2.550
75.09 0.00
10.49 -0.99
2,220
1
84.50 0.84
2,550
75.00 0.00
9.59 0.94
2.221
84.54
2.558
75.00
9.54
ff5 271
4
100 223 247
3 4
48 (1) 18 59 33 132
17.10 9.96 0.15 3.68 8.20 9.08 9.11 9.15 1.76
-0.04 9.66 2.17 1.21 4.85
1.666 183
59.95 6.73
1.468 183
43.18 5.38
15.87 1.35
1,789
65.77
1.651
48.56
17.22
449 1LS1
118
416 11.24 4.27
2.356
89.67
2.067
60.79
28.88
(135)
-9.51
0$
483
14.21
-19.34
27.199 26,273
34,000 34.004
(6.801) (7.727)
$
LEHMAN 02143
%!58R9 SORC
licose Statesent lebroary 1989
Curren honk Actoal
SlTo
81 68.13 0.11
81 66.13 9 0.08
81 68.13
I 6.11 11 14.39
4 0.14 1 1.88
LII
4 3.53 $ 1.10 o I.I* 10 8.82
1.10 1 4.88 1 0.98 1 0.88 11 9.10
$3 SLSI
9 1.94
69 60.85
13 11.46
6
88 68.91
(1) -1.18
Zinisked Goode Reresues Sales Discounts
let Product keveuues Other keteuoei
Total Revenues
Salaries Hourly Lsbor Benefits Supplies Kainteutuce & Repair ?oier Fuel k 8ater Bags Freight Outside Services lusurance Royalties Propeuy Yazes Other
Oparatiug Cash Costs Charge-Thu
Total Cub Costs
Depreciatiou inientory Change
Total Kipeosel
Operatiug Saruthgs
Year to Date Actual
$11 $lTon
051 14.55 I 0.11
15? 14.55 e
151 14.55
15 1.53 38 19.49 4 9.11 23 11.55 11 5.52
2 LIe
0 0.40 0.40
12 6.43 8 e.ee 1 0.50 1 0.50
4 20I
1 3.52
in si.t
18 9.04
lit 66.38
26 13.46
174 82.62
(11)
-13.31
1,134 1,211
Tons Killed Tous Sold
1,991 2,1*6
LEHMAN 02144
8111806 1118811$
Ineote Statesent lebruary 1989
Current both Actual
$1
1.151 (10)
VTon
89.07 -6.71
1.141
1
88.34 0.08
L.142
88.38
219 17.54 107 8.57
1 LOB
51 4.09 119 9.53 125 10.01
0 0.0* 3 0.24
a LEt
(5) -0.4* 8 0.64 28 2.24 14 1.12 72 5.77
756 66.08 83 6.65
333 66.73
225 18.82
137
1.195 (53)
32.43 -4.10
Pinished Goods Revenues
Sale! Discotits
let Product Revenues Other Revenues
Total Revenues
Salaries Sourly Labor benefits SupplIes Kaintenance & Repair Pour
Joel i later .
Bags
!reLgb Ootaidt Services Insorasce Royalties Property Taxes Other
Operating Cash Costs Charge-ins
total Cash Cit,
Depreciation lnveutory Chaqe
Total Hpenes
Operatiuq krzings
tear to Date Actual
$8 UToI
2,089 (26)
86.44 -1.18
2.063
1
85.36 0.04
2.164
85.41
450 17.85 233 9.24
4 0.16 77 . 3.65 212 8.41 .245 9.72 3 0.12 4 0.16 36 1.43 (1) -0.64 17 0.67 58 2.30 29 1.15 125 4.36
1.492
. 165
59.19 6.55
1.657
65.73
423 16.70
1*2
2.132
96.23
(118) -9.13
12. 484 12.922
7003 lilIeS
Tons Sold
25.203 24,167
LEHMAN 02145
LEHMAN 02146
Cyprus Industrial Minerals European Operations February 1989
Ghent
February sales revenues were 60,429M Belgium Francs (BEF) ($1,558M), 10,345M BEF ($211M) under budget. Sales volumes of 4,746 short tonnes compared with 7,047 tons in the budget. Profit before tax was 17,293M BEF or $445M, which was slightly under budget in BEF and 2% over budget in U.S. dollars.
Applying different exchange rates to budget and actual activity caused this contradiction. Budget and actual amounts were converted at $1 to 40 BEF and $1 to 38.76 respectively. Had the actual average February rate been used to convert the budget amounts, U.S. dollar income would be slightly under budget in line with BEF income.
There was an average 2% sales price increase as of February 1, 1989 which partially explains some of the lower sales volumes. Average sales price for February was 5% higher than budget due to the price increase, and product mix favoring more expensive products.
Sales volumes to the paper and paint industries were 1,285 and 473 short tons under budget respectively.
A sale of 110 tons of Seabrook HBWF to the agriculture industry was budgeted for February but this crude will not arrive until the secondhalf of March.
Sales volume to the ceramic, rubber, plastic and cosmetic industries were slightly over budget in February. In addition, a 360 ton unbudgeted sale of VS crude was made to East Germany.
February production was 6,208 ST with an efficiency of 1.47 ST/mhr. Total production cost was 6% under budget due to lower crude cost. All controllable production costs were at budgeted levels.
The pulverizer did not operate during February because spare parts did not arrive until the first week of March. To cut down high wear of the pulverizer, wider plates will be welded on the new harriers and a new liner made out of Wi-hard will be installed. Start-up date is expected to be March 13, 1989.
Production overhead was 39214 REF ($1OM) over budget due to Fdqher travel expenses for Malaga, and recruitment costs for the new plant engineer who started on February 15, 1989.
Selling expenses were 197M BEF ($5M) over budget due to recruitment costs for a new sales representative for France, a new logistic coordinator and the replacement of the U.K. sales manager.
G&A overhead was under budget due to unfilled accounting and secretarial positions included in the budget.
Lw-ws:2
LEHMAN 02147
Currency exchange gains of 2979M BEF ($77M) on U.S. dollar intercompany payables were partially offset by a loss of 170011 BEF (S44M) on pound poyables and receivables resulting in a net currency exchange gain of 1279M BEF ($33M).
Outlook for March 1989: Expected sales of 6,600 ST, an income before tax of 14,304M BEF ($376M) compared with 7,366 ST and income before tax of 15,681 BEF ($392M) in the budget.
Malaqa
Total sales revenue for February was 8,739M Pts (57GM) vs. 29,008M Pts ($232M) in the budget. Sales volumes amounted to 1,008 ST vs. 1,543 T in the budget, mainly low grade products at low sales prices.
Average realizations were 8,670 Pts/ST (S75/ST) compared with 18,798 Pts/ST ($150/ST) in the budget. Beginning in March 1989, the sales price for this low grade product will be increased by $10/ton. The sale of more high grade products (made from VS ar Seabrook crude) is expected in the future.
Cost of sales was 15% over budget due to low efficiency 0.68 ST/mhr. Budgeted standard production cost was based on improved production facilities which would increase flexibility and outputs. The Aft and the plans for these improvements have been finalized and introduced for approval.
Overhead costs were under budget due to open positions as well as lower depreciation related to delayed capital expenditures.
Outlook for March: 1,200 ST and an income before tax of 4,000M Pts ($34M).
LW-MRS;3
LEHMAN 02148
CIX COJSOLIDIT1D EUROPEAJ Tile
Incoie tateteot
Period Ending 2/28/59
Curreot oatb Actual Current Kouth Budget Variaue
:1
Ie1,634 1,634
$lTon
241.93
e.ee
241.93.
SM
2,fl1
9
2,U1
S/Ton S/Ton
232.95
e.oe
8.99 Produt Reveues
e.e other ReenneG
232.95 8.99 Total leveing **
Tear to Date Actual
SM S/Ton
Year to Date Budget
9 5/Ton
Yariabce 5/Too
3,322
249.88
e.e
3,944
235.46
e.e
5.42 e.e
3,322
240.8B
3,944 235.46
5.42
1,012 (51)
48
121 210
(33) (1)
138.04 -6.96
6.55 2S.65
16.51 0.60
-4.5 -6.14
1,G9
0 37 198 119
8 0
126.78 0.00 4.31 23.05
12.69
e.ee
0.00 0.00
11.27 -6.96
2.24
5.GB
3.82
e.te
-4.50 -0.14
Direct Var. Costa
$peodinq Varituce Direct riled CostB Selliag Adziaistration
kploratioi
Zichange (cain) Loss
Other
1,967 (42)
102 388 227
(lBfl
137.09 -2.93
7.11 27.04 15.82 6.00 -12.55 e.eo
2,173
74 397 223
0 0
129.73
1.16 4.42
23.70
ie13.31
LGO
tt
7.36 -2.93
2.69 3.34 2.51
-12.55
a.ee
1,396
178.15 14.05
1,433 1)3
166.82 11.99
11.33 hill Cab Coste
2.16 Corporate Allocation
2,462 205
171.59 14.29
2.867 285
171.16 12.24
8.43 2.tS
1,419893
l92.2e
1,536 178.81 13.38 Total CaO Costa *
2,667
l85.SS
3,172 l83.4S
2.41
I 74 (176)
18.69
67 7.BI 2.29 Depreciation/Atortization
137 9.55
8
In,entory Cbinqe
(2fl
135 8.96 1.49 e
I l,3e7 327
193.51 48.42
1,113
398
186.61 46.33
.90 total Itpufli **
2.11 operating Iarninq5 "
2.694 718
188.82 52.46
3,207 737
191.46 44.06
-2.64 8.06
7,332 6,754
3,190 1,596
jl,259) Tons ?roaced (1,836) has Sold **
14,343 13,791
6,75S 16,751
12,412) (2,959)
$
I,
I
LEHMAN 02149
I
Crreot 3onth 1ctoal Corrent Aootb Bndqet Variance
CIK - GHE8T lncoie statesent eric4 tAinc 02/28/89
I
Year to Date Actuai
Year to Date hudget
Variance
I
5!
S/Ton
516
S/Ton
5flon
SM $(on
STUn
S/ton
1.558 0
271.15 0.89
1.769
251.93
i.9
20.12 0.08
Prodoct levenoes Other kevenoes
3.133 9
270.55
9.9
3.412 9
249.71
LU
20.85
0.9
1.558
271.15
1.769
251.03
20.12
Total Revenoes
3.133
270.55
3.412
249.71
29.85
985 (51)
48 210
72 0
(33) (1)
158.67 -8.22 7.73 33.83 11.60 0.00 -5.32 -8.16
1.230 84
198.13 13.53
1.311
211.66
95 0
37 198
84
1.275 84
1.359
135.66 0.00 5.25
28.10 11.92
0.00 0.00
0.00
180.93 11.92
192.85
23.01 -8.22
2.48 5.73 -0.32 0.00 -5.32 -0.16
Direct Vat. Costs SpendIng VarIance Oirect Tired COsts Selling 1dtinistration Xzploratlon Exchange (Gain) Loss Other
17.2$ 1.61
fill Cash Costs Corporate 1llocatioo
18.81 Total Cash Colts
1.881 (42)
388 134
0 (180)
0
154.65 -3.45 7.73 31.90 12.66 0.00 -14.80 0.00
2.295 168
188.69 13.81
2.463
202.50
1,839
74 397 170
8 0 9
2.480 168
1.648
134.59 0.00 5.42
29.05 12.44
0.00 0.00 0.00
20.06 -3.45
2.31 2.85 9.22 0.00
-1180
0.08
181.50 12.30
7.19 1.52
193.79
8.71
59 (176)
9.50
1.197
208.32
t 62.63
57 0
1.416
S3
8.09
280.94 50.99
1.41
DepreciatIon Inventory Change
7.38
total Expenfls
12.73 Operatinq linings
118 (200)
9.70
2.381
205.61
152 64.94
115 0
2,763
645
8.42
202.21 47.68
1.29
3.49 11.44
6.288 5.746
7.U7
7.047
839) Tons Orodaced (1.301) tons Sold
12,163 11.580
13.664 13.664
(1.501) (2.884)
I
LEHMAN 02150
Factor Analysts - February 1989 - Client
Budget pretax income
Lower gross profit as result of lower sales volumes (1,302 SI) and other product mix
Lower cost of goods sold, especially due to lower cost of crude used
Overhead costs (higher)/lower than Control budget: - production (higher travel expenses due to
Malaga acquisition) - selling (recruitment costs sales rep. France,
logistic coordinator, sales rep. U.K.) - G&A (open position accountant and secretary)
Currency exchange gain - interco payables $ gain 2,979M SEF
payables & receivables loss 1,700M BEF
Lower exchange rate USS vs. BEF (actual rate vs. budget rate)
MBEF
17,385 (3,372)
1,978
(392) (197)
612 1,279
N/A 17,293
MS
353* (88)
51
(11) (5) 16 33
361
Lw-MRs :5
LEHMAN 02151
CIM - NAUGA
Incote Statuent
Period EbdiDq e2/28/e9
CurreDt Month &ctual Current ontb Budget Varjace
-
tear to Date Actual Tear to Date Budget Variance
SN
7
76 27
6 o 49 O
)6
19
95 11 6 11 34
$/Tou
S/Ton
S/toe
75.40 9.00
232 150.36 -74.96 Prduct Revenues
O.ft
0.90 Other Revenues
75.40
232 150.36 -74.96 Total Revenue
2104
B.00
Q.li e.ee
43.63
0.90
0.GG
fl.fl
16.92
133
86.2
-62.15 Direct Var. Costs
O.il
0.90 Spedlng Variatce
0
LG
LeO Direct Jind Costs
8
O.ee
@..O Selling
25
16.20
27.43 &dthistratioD
LU9 L txploration
8.06
0.80 Szchange (Gain) LoEs
0
0.00
.B@ Otter
1b8 12.
Eli-3172
Cash Costs
19 12.31 4.61 Corporate AlloCation
84.59 13.36
177 114.71 -30.12 total Cash Cost'
l
6.46
63B DeptectatiaflflttttatiGfl
0 Inventory Chanfe
109.13
187 121.19 -12.47 Total Kipents
-33.73
4 29.li -62.as Operat1n taninis
aflS.tttt...sss.t
SN 18
189 86
B
73
9
1$)
37 204
19
S/Ton
BS.48 9.I
85.48
35.36
0.00
3.66 0.00 33.41 LOG 0.00
0.00
lbA3
16.93
93.36
S.Th
223 100.85 34) -15.36
SN
S32
S32
334
e 0
a
53 0 9
Ui
37
424
2@ U
444
B&
S/Ton
S/ton
172.35
8.00
-86.91
0.18
172.39 -86.91
108.23 e.eo
0.80
.
17.17
@.9
0.O
0.00
-68.87 i@g 3.66
LG
li.24
eo
.e@
tee
1ThA1
11.99
-4%.fl 4.94
137.39
6.0
-44.03 1.21
143.88 -43.e2 28.52 -43.aS
1
I
1,123
1,b43
1.3
429) Ton Produced
tote tolt
2,185 2,21.1
3.086
9a1) WI51
a
I
I
- -1
1
I
LEHMAN 02152
Factor Analysis - February 1989 - Malaqa
Budget pretax income
-
Lower gross profit as result of lower sales volumes (536 51) and other product mix at lower average sales prices (actual average sales price 9,561 Pts/T vs. 20,720 Pts/T In CR)
Amortization of pre-acquisition costs
Higher cost of goods sold -
Lower depreciation (AFE on new investments has been introduced)
Lower overhead costs (one open position)
Lower exchange rate USS vs. Pts (actual rate vs. budget rate)
MPts
7,836 (6,609)
(2,819)
796
363 N/A (433)
*at CB rate 1 USS = 125 Pts All other items are 'at average rate February 1989 1us$
115 Pts
MS
45* (57)
(12) (25)
7
3 5
LW-MRS :4
LEHMAN 02153
w
-4 m
LEHMAN 02154
BARITE DIVISION MONTHLY REPORT FEBRUARY 1989
I
I I
LEHMAN 02155
Cyprus Industritl Minerals Dante Division
bnthly Operating Report February 1989
Barite's operating loss (after corporate charge-ins) ($45M) was $50M below budget for February. The loss was due primarily to lack of sales at the Houston facility which were budgeted at $14814. Zero sales volumes at Houston were due to budgeted sales to Colonial Rubber/DuPont and Fabricon which did not take place. The Houston facility is currently geared up for production and sales whenever the demand increases.
Houston received $12/ton from contract toll grinding services for Milpark. Costs to mill these products, however, were $97/ton due to no other tonnage, barite or talc, being milled.
Cartersville sales tonnages were 569 hi9her than budget resulting in increased revenues of $8314 and realizations of $146, compared to average realizations budgeted at $185. Lower realizations were a result of increased sales of the lower priced #22 product.
Contributions to earnings by operation after charge-ins were as follows: (SM)
Actual 52
(90) (18)
)
Month
Budqet 57
(31) (12)
T
Var. 5
(59) (6)
Q)
Cartersville Houston Cartersville Admin. Operating Earnings
*Includes corporate charge-ins
Actual 145
(154) (33)
J4Z)
'YTD
Budget 179 (51) (24)
94
Var. (34) (93 (9
Operating variances from budget were as follows: (SM)
Budgeted Operating Earnings Cartersville - price variance - volume variance - operating cost variance
Houston - price variance - volume variance - operating cost variance
Month 14
(19) 11 7
1 (5) (55)
YTD 94
(52) 17 2 0
(47)
f4)
Costs at Houston were $8814 lower than budget due to no talc or barite production other than Milpark. However, costs per ton were high due to low production volumes and the incurrence of fixed costs designed to support a mixed talc and barite facility.
Costs at Cartersville were $8714 higher than budget due to increased production volumes, increased maintenance and repair costs including crusher repairs and increased chemical usage at the flotation plant to improve recovery of filter cake. Chemical supply costs have increased 15% in 1989.
erTte-MOR:2
LEHMAN 02156
Cyprus Industrial Minerals Barite Division February 1989
Actual 2,809
1,011 3,820
Month Budget Var.
2,240 1,240
160 1,000 4,640
569 (1,240)
(160)
11
(820)
Operating Stati sflcs Tons Sold - C'Ville
- Houston Barite - Houston Talc - Toll Grinding
Total Tons Sold
Year-to-Date
Actual Budget
Var.
5,373
0 0
3,049 8,422
4,860 2,480
280 2,000
9,620
513 (2,480)
(280) 1,049
(1,198)
2,783
.0
54 933
3,770
2,500. 1,240
160 1,000
4,900
164 (1,240)
(106) (68)
(1,250)
Tons Produced - C'Ville - Houston Ba.rite - Houston Talc - Toll Grinding
Total Tons Produced
5,094
0
54 3,172 8,320
5,000 2,480
280 2,000 9,760
94 (2,480)
(226) 1,172 (1,440)
Financial Statistics (SM)
497 414 83 Revenue - Gartersyille
0 118 (118)
- Houston Sante
0 30 (30)
- Houston Talc
13 12 1
- Toll Grinding
T5 574 (64) Total Product Revenues
3 0 3 Other Revenues
965 0 0
37 1,002
7
935 242
52 24 1,253
0
30 (242)
(52) 13
(251)
7
385 68 71 35
559
___
62
__9 7
298 (87) Operating Costs - C'Ville 156 88 Operating Costs - Houston*
71 0 Corp. Charge-Ins - C'Ville 35 0 Corp. Charge-Ins - Houston* 560 1 Cost of Goods Sold
'4 (60) Operating Income
54 8 Add: O,O&A
0 (9) Less: Cap. Expend. 68 (61) Operating Cash Flow
718 121 142
70 1,051
(42)
124 70 12
638 309 142
70 1,159
94
109 91 112
(80) 188
0 0
108
(136)
15 21 (100)
181.56 12.86
184.82 12.00
Realization $/Ton_CtVille -Houston Toll Grind
184.81 12.14
192.38 12.00
148.04 107.40
132.44 47.08
Cash Cost (S/Ton Prod)_CIVille** 167.26 _Houston** 59.83
138.80 47.48
162.34 101.88
164.73 79.58
Oper. Cost($/Ton Sold)_CIVille** 160.06 -Houston 62.64
160.4979.62'
*Location is not currently providing a breakout of expenses between Houston Barite, Talc and Toll Grinding
**Including corporate charge-ins
BrIte-I:1
LEHMAN 02157
I
I
I CIX - HARIT! DIVISIOR February 1989 flU
1
Finished Goods Reveunes CrudeRevenues
CMtTZRSVILLE
MIRE
KILL
508 TOT&L HOUSTON
SUB TOThL
C'VILLE
OTHER
9 93 93
0eo
0 933 a
0 0
UNIT!
TOTAL
993
BUDGET VARIAIC!
1,229 a
(236) 0
Gross Product Revenues
0 993 993
Sales Discounts & Conissions
9
28) (28)
0 993
6 (28)
Ret Prduct Revenues Other Revenues
0 965 965
8 965
()0
(2) 37
35
Total Rereanes
0 963 963
37 1,980
0 993 1,229
0 (28)
0
8 965 1,229 9 44 24
9 1,699 1,253
(236) (28)
(264)
28
(244)
'SaHlaourriley sLabor Benefits
Supplies
WaMyraoinltleTnaanxcee&s Repair
Poser.
IFulCeahlg&essiYcaalster Ireiflt
IOuRtsoiydaeltsieesr&vipcreosperty
Selling & ainistrative
IProOptheerrtytaxes
Operating Cash Costs Charge-ins
14 36
9
a
14 18
0 8 9
1
9.
6
3
8 9
1
33 118 30
a
67 127 70 15 22 67
0 2 13 9 5 10
47 148 39
9 81 145 70 15 22 68 9
2
16
9
5 11
11 25 9 0
(14)
16 12
2 5 6 1 1
0 0 55
58 173
48 0 67 161 82 17 27 68 1
3 16
0
5
66
14 72 64
0 173 157
(18) 39 68
22 22
8
(2) 65
70
9 161 104
1 83 85
0 17 24
0 27 32
0 68 24
0 10
477
(1) 15
16
(2) (2) 0
15 26 16
8 74 47
8 16
138) 22
(5)
57
(2) (7) (5) 44
1 9
5. (2)
4
27
30 579 (69 123 792 41 833 788 125
41 181 142
74 212
0 212 212
0
Total Cash Costs
131 680 811 193 1,604
41 1,045 928 125
Depreciation Inventory Change
Total flpenses
Operating Earnings
I Tons Killed - Barite - Tale
56
(187)
0
0
66 72
818
145
5,094
0
122 (115)
818
. 145
5,894
0
1
(3)
191
(154)
0 54
123 (118)
1,183
(9)
1 124 199
15
0 (118) 130 (248)
42 1,651 1,159
(108)
(33) (42)
94 (136)
5,694 54
7,489
288
(2,386) (226)
Tons Sold - Tinisked Goods
S - Dante - Talc
5,373 a
5,373 a
a a
5,373
0
7,349 280
(1,967) (280)
1
I
LEHMAN 02158
CII - SUITE DIVISIOR
!ebrury H89
1iiiked Goods kevees
Cru&ekennues
Gross ?rodct Revnues Sales Diicoumti k Couis8ioa
Ret Product Revenues Other ReleDues
Total Revenes
Salaries Rourly Labor Benefits
liyrollTnez
Supplits KaiDtnnce I Repair
Power
Juel&Vater
Baqs
Cheticals Outside Seryicet Royalties & property PropertyTixe! Other
Operitiq Cub Costs Cbarge-iu
CARTERSULLE
flit KILL
0 Sil
6
SUB TOTAL BOUSTOR
5*1 TOTAL
C'!ILLK
OThKR
510 se
6
EMITE
TOTAL
510 0
9 5Th
516
S 113) (13)
0 510 9 (13)
497 497
497
(1) (1) 13 12
I 49G 496 1 5e9
8 51%
0 (13)
a 49?
4 16
4 513
7 7 2 e
8 18
0
0 0 e
11
0
15 68 16 e 25 58 32 11
.13
22
7 2 6
It 275
21 50
22 75 18
o 33 76 32 11 13 22
I
B
2
.7
319
7t
27 1 17
21
34 as 1 42 12 18 22 e 8
2
2 32
71 390 35 106
5 32 0 87
(8) 13
11 11 e 34
(1) 84
1 43 e 12 0 18 9 22
33
(1) 7
9 11 3 35
22 412 6 106
BUDGIT VUIUC
561 (51) 00
561 (51) 0 113)
561 (64)
12 4
573 (603
32 0 79 8
33 (20)
e 11
35 U)
52 32 43 0 12 0 15 2 12 10
4 (1)
52 3
22 13
353 59
l 0
Total Cub Costs
65 325
39
106 496
22
518 .
455 .
59
Depreciation
Ineflory Chuqe
28 33 61
G 61
(93) 76 (17) (31 (2)
61 55 (20) 45 (65)
Total Expeuei
Operating flriqi
Toes Killed - larite - Talc.
S 55 pm s. St.
434
2
2,783 e
434 62
2,783
103 537
(9b) (28)
I
54 .
22 559
559
(18) (46)
14
2,783 St
3,70
166
(69)
(95?) (leG)
Ton! Sold - !hisbed Goods
- brite
Tilc
2,8t9
2,85 a
2,819 e
3,480
lG
(71)
(lt)
1
1
1
I
I
LEHMAN 02159
I
I
Cyprus Industrial Minerals
1 Sante Division Inventory Cost Flow
I February 1989
Cartersville Mine - Barite
I Beginning Inventory Add: Production Less: Transfers to Mill
S/ton 61.23 91.06 79.44
Tons 9,352 2,614 2,723
$
572,626 238,033 221,074
I Ending Inventory Inventory Change on Balance Sheet
64.20
9,183
589,585 16,959
P&L Impact (recorded at mill)
(16,959)
I Cartersville Mill - Barite Crudes
Beginning Inventory
I Add: Transfers From Mine Less: Crude Used Ending Inventory
0 79.44 79.44
0
0 2,783 2.783
0
0 221,074 221.074
0
I Inventory Change on Balance Sheet P&L Impact
0 0
I Finished Goods Beginning Inventory Add: Production
I Less: Cost of Goods Sold Ending Inventory
143.08 163.61 162.20 147.94
728 2,783 2,809
702
104,161 455,316 455,620 103,857
Inventory Change on Balance Sheet
I P&L Impact
I
Houston Mill - Talc
(304) 304
I Crudes Beginning Inventory Add: Purchases*
96.62 0
7,833 0
756,813 47,896
I Less: Crude Used Ending Inventory
104.65 102.72
54 7,779
5,651 799,058
Inventory Change on Balance Sheet
42,245
P&L Impact
5,651
.1 *Additional inventoriable costs of Australian purchase
I Finished Goods Beginning Inventory Add: Production
0
172.98
I Less: Cost of Goods Sold Ending Inventory
0 172.98
Inventory Change on Balance Sheet
I P&L Impact
00
54 9,341 00
54 9,341
9,341 (9,341)
I aar te-MOR:4
LEHMAN 02160
CII - CR3TIE5VILE BARITS flcon Statelent February 1989
I
I
Current Montb Actual Corrent Ionth Budget Variance
tear to Date Actual teal to Date Budgat Varianc
$11 5/ton $1 5/Tort
5% sJton
5/Ton
5!
10
(13)
181.56 -4.63
414 144.81 -3.26 Tiaishe8 Guo8s Revenue *
0
Let
-4.63 Sales Discount
993 (28)
184.81 -5.21
935 192.39 -7.57
0
0.9%
-5.21
497 176.93 3 1.07
414 184.82 !7.89 Ret Product Revenue
0
0.00
1.07 Other Revenues
965 179.66 7 1.30
935
192.39
-12.79
0
6.00
1.30
500 178.03
414
184.82
-6.82
Total Revenues
972 180.90
935
.192.39
-11.48
27 9.70
28
11.2%
-1.50 Salaries
75 26.95
66
26.4%
3.55 Mourly Labor
H 3.59
28
11.20
-7.61 Benefit
11
3.95
.
I
LOG
3.55 Payroll Yalta
33 11.86
22
8.80
3.36 Supplies
75 26.95
45
18.0%
5.95 Maintenance B Repair
33 11.86
35
14.00
-2.14 Poser
11 3.95
11
4.40
-0.45 Fuel & Rater
13 4.67
9
3.60
1.07 Bag.
22 7.91
12
4.00
3.11 Cbtiicafl
3 1.18
3
1.10
-6.12 Outside Services
7 2.52 6 3.36
5
2.00
0.52 RoyaltIes 4 property
0
3.93
3S0 Selling a ahinistrative
11 3.55
8
3.20
0.75 Taxes Other Than Incote
8 1.87
4
1.60
1.27 Other
61 148
21 22 7 145 71 15 22 68
15 12) 20 19
11.97 29.05
4.12 4.32 15.51 28.46 13.94 2.94 4.32 13.35 1.18 2.94 -0.39 3.93 3.73
56 131
57 0
44 90 76 22 19 24
7 10
0 16
6
-
11.20
2120
11.46 0.00 8.80
18.00 14.00
4.46/ 3.80
4.80 1.40
2.0
0,00 3.20 1.20
0.77 2.I5 -7.28 4.32 6.71 13.46 -0.06 -1.46 0.52 8.55 -0.22 0.94 -0.39 0.73 2.53
339 121.81 71 25.51
276 118.40 11.41 Operating Cash Colt!tt
71
28.40
-2.89 Charge-Ins
147.32347410 138.80 - 1.52 Total Cash Costa "
716 139.38 142 27.88
652 157.26
552 110.40 28.98
142
28.40
4.52
694 138.86 26.46
61 (15)
21.92
456 162.34
44 15.66
51 (29)
26.40
369 164.73
45 26.0!
1.51
Depreciation Inventory Change
-2.40
Total Expenses
-4.43 Operating Earnings
113 (115)
24.15
860 160.06
112 20.84 Sag
162 (16)
26.40
3.75
780 160.49 -0.43
155
31.89
-11.05
SaS.StSa
2.783
0
2.783
2,506 3
25%
283 Tons Milled - Barite 6 -talc
243 total tons %llled "
5.054 6
5.391
5.000 6
5.360
94 8
194
2.869 0
2.809
2,614
2,248 3
2.246
2,540
569 Tots Sold - Barite
0 -Talc 569 Total Tons Sold
114 Filter Cake Produced
5.313 0
5.373
5.601
4.866
-0
4.860
oflflOtflr
5.936
513 0
513
631
I
I
LEHMAN 02161
I
I CLR - ROUSTON BARITR IRose Stateaent
/
Pebruary 1989
Current Mntb Actual
I SM
S/Toe
0 0.00 4 o.00
Currest Kntb Budget Yariance
SM
S/ton
S/Ton
-.j Pinished Goods Revenna
. o.00 Sales Discounts
o o.00 13 12.86
148 61.61 -61.61 Ret Product Revenues
12
12.08
0.86 Toll rinding Revenues
13 12.85
169
66.61 -53.81
Total Revenues
I5 12
3
1
I 10 1
5
I 20 0 1
I4 11 35
I -106
5.01 12.16
3.04 1.01 9.12 10.13 1.01 5.01 20.26 0.88 1.01 4.05
11.94 35.46
101.49
I e 0.01 (3) 103 101.88
4 1.61 3.40 Salaries 13 5.42 6.14 Bonrly Labor
5 2.08 0.95 Benefits
13 5.42 -4.40 Supplies 1 2.92 6.23 Kaintenance S Repair
8 3.33 6.80 Power
1 0.42 3.69 !uel&Vater
1
2.92
2.15 Bags
20 8.33 11.93 Tacility Lease
0 0.06 0.00 ?reigkt 0 0.00 1.01 Ontside Services
0
0.00
4.05 Other
18
32.50
39.44 Kill Cash Costs
35
14.58
20.88 Charge-ins
113
41.08
60.31 Total Cash Costs
4 1.61 -1.61 Depreciation 14 Inventory Change
191
19.58
22.39
total Expenses
(90) 0.00
(31) -12.92
12.92 Operating Karninqs
I0 933
981
,0 0 1,011
I 1,011
160
1,240 1,000
2,400
160 1,240 1,080
2,400
(106) Tons Killed - Talc
(1,240)
Barite
(61) Toll Grind
(1,413) Total Production
(160) (1,2401
11
Tens Sold - Talc Dante Toll Grind
(1,3fl) Total Sales
Tear to Date Actual Tear to Date Budget Variaice
SM
0 0
0 31
S/Ton
0.00 0.00
0.00 12.14
SM
294
0
294 24
S/Ton
5/Ton
61.15 0.00
-61.16 8.00
61.16 12.00
-51.16 6.14
31 12.14
318 66.81 -54.61
11 3.41 25 1.15
9 2.19 (14) -4.34 16 4.96 12 3.12
2 9.52 5 1.55
40 12.40 1 0.31 1 0.31
15 4.65
4 1.68 1.13
25 5.46 2.29
11 2.31 5.48
25 5.46 -9.80 14 2.94 2.62
15 3.15 0.51
2
0.42
0.20
13 2.13 -1.18
40 8.40 4.00
0.00
0.31
1
0.21
0.10
0
0.60
4.65
123 38.13 10 21.10
156 32.11 5.35 10 14.11 6.99
193 59.83
226
41.48
12.35
1 0.31 (3)
1 1.41 -1.16
146
191 62.64
319 19.62 -16.98
(154)
0.00
(61) -12.82 -31.69
54 0
3,112
3,226
9 0
3,049
3,049
280 2,480 2,000
4,160
2j0 2,480 2,000
4,160
(226) 12,480)
1,112
(1,534)
(2801 (2,450) 1,049
..1.1.,1..1.1.)
1
I
LEHMAN 02162
I?
PLAnT 1YPEI PLANT
CYPRUS INDUSTRIAL PIINEIAL5 SALES DY PROtiLICT ANt' SHIPPING LOCATION
rIt;urEc AS OF 02-89
PRINTED; 03/06/99
LOCATIONI (1003 - PAGA, GA - MILL
ACTUAL
a
IltlUIH
PLANNED
WW<IANcE
--- YEAR TO DATE.
ACTUAL
PLANNED
VARIANCE
13aoa-UARInIrE XW--BAGGEDINS
5445M3*
255
209
SLS $143,692
$68,917
$76,775
RLZ
13521-DARIMITE - AGGED INS
$267.69 55
$270.26
90
()($2.57)
SLS $14,688 $23,010 ($9,130)
RLZ .
$260.27
$264.64
$3.63
a
l3522--Dc.RIMITE -- EULI< ThE'
SI_s
0 $0
-$00
0 $0
RLZ
$.00
-S.00
$.0O
13531--NO 22 DARflES - ATNB
OLS RLZ
1,789-tZIO* 1,545
$203,032
$264,092
$158.27
$170.93
243 $18,940
($12.66)
1,085 VJI * 605
$289,543
$166,517
$266.75
$275.23
191
$50,903 $267.27
130 $36,540 $264.70
0
($219 $.00
3,38? 3'T $534,437 $158.28
400 $100,800
$252.00
* 3,067
$524,991 $171.17
400 $123,026
($8.28)
53 $14,443
$2.4?
(400) ($101,019)
($252.00)
322 $11,446
($12.89)
13532-NO 22 SULK
a
TOTAL I.UCe 0003
a a
TNS
401 -
350
SLS $52,631 $57,050
RLZ $131.73 $163.00
iNS 2.708cfl * 2.240
GLG $496. 243 $413,877
RLZ
$177.97
$104.7?
51
($4.21?) ($31.27)
549 $82,366
($6.80)
686 $71,304 $133.03
650 $105,950
$163.00
5.351 53Th* 4,860
$966.04?
$934,798
$100.91
$192.35
36
($14,646) t$29.97)
491
$33,249 ($11.44)
0
4,
S
S
S S S
4
*
4
*handwritten numbers represent amounts reported by the field for sales tonnages, differences are being researched.
a
a
S *
4 4
a
a.
r irn
a-
aa-
- a a - a es a.
a sa a as-
.
PL;Ui IYF PLANr
CYFRIJS IHEIUSTRIAL MINERAl_S
SALES kW FIkOL1IJCT AHI3 SHIPPING LOCATION FIOURIIS AS OF 02-89
LOCATXJI'U 0004 - HIJUSION, TX HILL
AC1LJAL
MON 114
PLANNED
VARXNCE
i16n-EnrLLAr 200 BflO
116'3-mflEl..LAK 100 BAfl
TUB Si_B RLZ
TNS SLB
i53-NO 22 JI.JLN
ia-wwxrLr i:o'sunii
BLS RLZ
xr ins
SLS r<Lz
i3s61BAryrEs 200)4
TNS
RLZ
iI:ErfL L.EJG# 0004
INC
LZ
0 $0 S.00
0 $0
C)
$0 $.O0
ci
$0 $.O0
0 $0
4.00
0 $0
$.0O
00
$12,000 $150.00 -
$33.600 $220.00
t,000 $70,000 $70.00
10
$7,000 $175.00
200 $20,QQO flOO.00
1,400 $126,600
$90.43
(80) ($12,000) ($ISO.00)
(00) ($17,600) ($220.00)
(1,000) ($70,000)
Ct0.00)
(40) ($7,000) ($175.00)
(200) ($20,000) ($100.00)
(1,100) ($126,600)
($90.43)
PRIt4TLEI: 03/06/89
ACTUAL
0
SO
$.00
0
SO
1.00
0 $0
S.00
0
SO
t.00
0
SO
$.00
0 SO
$.00
PLNNEE'
140 $2S,000 $150.00
140
t30.800 3220.00
2,000 $140,000
tlO.O0
40
si,000
$175.00 440
$44,000 $100.00
2,760 $242,800
$97.97
VARIANCE
(140)
((5$2O1,.00000))
(140) ($30,800) ($220.00)
(2,000) ($110,000)
($70.00)
40)
($7,000) (%17.00)
(440) ($41,000) ($100.00;
(2,760) ($212,800)
($07.97)
S
Si
0. 0. S
0
e
e
a a
a