Document V3EJwwYNQdjZEexDEMV3LNq6w
s.v. 244 (Autolfistfed)
c.v.
mmCG _iia_C0DE KY-908-D
PKG,
EST. WGT.
949
LBS.
STD. HRS.
*
14 YC-3-B 14 YC-3-B 14 YC-3-B
--------93 93 93
2 TIME
1'--
a
4 Lot_______________ Jf
4 Lot SdAU' JU2GQ# 4 Lot ,3 3-ggd. 6>Q%
MAKING INSTRUCTIONS: BATCH UNIT
D.v.
' PROCESSES
APPROVED BY
( ) KY-908-D <0> EWK 12/12/77 ,
() 1)
u..._............ ..
TYPED
BY
( ) DCS 12/14/77 ! ( ) MW 12/19/77 1 {) i
i
-j..1/31/78 ZT~:
Total Wgt. 3549#
N9N-BLEEDING
EQUIPMENT - 203
fepJ 'f^o^LOR YELLOW ^ LIGHT
"i, ^RutVi
water into V-203
!
r
& ;3r xPoiiT in
..
205 Dump in
. ifu ....... .......> ....... . Lot . .
1^ Record: Start 3AS~PM,
9
i ^9
Fi n ^ Asr pM 1 ~ .... !
X3 A3tA<?L.//..
USE LBS,
345 52 x 50
N ACCT. I CODE . LBS. j
32-0 345 1 YC-3-B 2600 1
. . ?
1 a>' -fro" C/s. . .
.'
Ad.i to 70M12OO GJ
Jt/M'J&oc)
'<& lump V-203 thru Homoq #3 at 18OO-2200 osi into V-205
"
When V-203 MTY, wash color thru Homoq at 1800-2200 psi usina
^-Minimum water
> "liecdrd: V-M'ViTll3','rT^''*to"60i' (2100-G) "Inspect Homoq, strainer & clean if necessary
205 & . sv
2
"Run 10" (514 G! water into V-j^l 2[& start aaitator Tump V-205 thru Homoq at 4800-5200 osi into V- 5l ^3
Record: Time Start i.'dd/fcs'V Total: pin...IMS' Note: If Homog pressure falls below 480$ psi., 3-w&y valve '
-- ":= .. will recirculate slurry to V-205 ~ Then Vr205 MTY, run in S'1 (240 01 water and pump thru Homop
at ARnn-5?nn p<st
SP & CP
3
5V *sCP
4.
ie- "Sp Step 01 -Set Formula Selector to position #3 (V-243) or
m (V-244)
-
"Press SV Cam Reset PB - Set 22 TC in Auto Remote
_ (Temperature is set at 190-m^F)
14" Tecgrd levels, and set Raw Material Counter #1 as follows
% --preset #2
4 208 Gal
" .......
Set striker'fYow controllers as follows
jKf'SPClO' (N-27-0 Controller 1 In Manual 0.54 6PM
:-&r ,-ifeJ20 (N-27-D water! in Manual Local 4.4 GPM;
\
(N-27-D/Materl Ratio
0.8 ..........
*
/ AAWtl (N-32-D CorttfbllerV in Manual 0.72 6PM firmzb: (N-32-D Water) in Manual Local 3.9 6PM
^g020 fN--32--D Water! in Remote yrWKW (N*3P.-h./Uat*T .Ratio*
. t.l
a^r: ; ............ 9_____ _wr 'Operator Step PB
________ ____ __ -...._____
"Tffeorii 1 ev*l >1 R-//. S' L. If helnw 35# follow solution. make-up procedure Tor N-27-D
"APa* SV to 47" (2400 G) '" v ' \
'` "
Tecord pH
. Adj to 11,0-11.2 usina N-7-D diluted to 65!
(10 parts water to 1 Part N-7-D!
Assume 50% \*X6
Siphon into SV & Record: pH 11,' j
Operator Step PB # 1 ' '
......... i--
i j _ ]
\ 1
-3
i |
15-A > 416
i
i < i
27-D 180 32-0 1215
! j
i............-7-D ..' t $'. . cmA T~ 'i
T~
( <-- T r EQUIPMENT \ SV .
pag e 2 c g 03 c o d e KY-908-D (D) es t .w g t . 3549
l bs.
0***. ...... ..........f
SB Step 06/39 - After heat up Record: pH
(9.5-10.0)
USE N LBS. CODE
r sp
Switch 3FG20, $FCIOf gi^lfeto auto
5 . Operator Step PB SP Step 10/43 - When 3FC20. 8FC10. 8FC20 water flows in limits
Switch 3FC10 to Auto, Operator Step PB
i.
j&r SP Step 11/44 - When 3FC10. 3FC20, flows in limits switch 3FC20 / to Remote
4 Operator Step PB
?7 niiring Strike, Record pH A Time as follows:
Sp'Ston............
.................
.. -
y-243/Y-?m
pH Range
time
13/^6 ;30 miri)
9.3-10.0 9?* / OAm
14/47 (60 min)
.L 9.3-io.u
.(
15/AR f 2 hrs) 16/49 { 2 hrs 25 min)
*f9 9.3-10.0 ViV 9.3-10.0
f. OAm
17/50 (Final 3 hrs)
WTl 7.5- 8.5 ./#&*
Note:(l) If d H not as specified notify Supervisor & note in
Log (2) If final pH is ahove 8.5 adi to 7.5-8.5
*< & Record: PH
Assume 78%
27-0
i
Sift In ^
Z/*<L3'riA )
128-A
;;
302 6
Add 17 (FftftfH water to V-302 ItT Add & stir 2 min for S57
.
Assume 50% Jflfrfko 7-D
FT ffpring Strike pump into PT
312
;V s
7
Ptmip in jiAoia PiTnTp-'fn......
* .............
.r
.36 36
i; . _ ;
Stir 10 min with lightning mixer for S38
*'
t*/*' . " .
.
.
!: 356
During strike Run 20** (2440) water inte V-356
ti 8 Jnrn On steam_____ ,____________ :
______ - .
'(
* '
Idj to .2*1*73170) at Pump PT mixture from D4efrihutnr AFAP
-170-1 npOp 8-/- S* 3 ' C S34. thru undersurface
1 H Rinse PT with hot wafer from hot water mixer ft pump in
:i r
Shutoff pump >/-* WC p Stir 30 min at WS-482&-for S48
* 45 Do not shut off Agitator
^0
sv ,
Wtfdn S28 complete, heat SV to 198-200F in 5-10 min
& jM Close water Tine A Discharge valve*; at stearate pump
SP 0ph V-356 Discharge valves to stearate pump inlet
!
9*
Open water valve at. stearate pump A run water thru '^Tirsmog at 2000-31 OOPST to spiyer
While Homog water at 2900-3100 PST. open Homog i ai^iv>no''wjiHa to sv ft close valve to sewer"
48** immediately ripen stearate pump Discharge valve.
turn on pump A Homog Vg356 to SV at 2800-3100 PST
; ;I
. . .w* mSfntaln SV at 198-2Q0UF
___________:................ ........ ............
tfttGl. While: Honioq V-356 to SV. shut off water valve at
^ 'Stearate DuiiiD ASAP
j*r When Homoo complete, Rinse in V-356 with hot water
: ;1
from hot water mi xer jff WhefflsSQ complete turn off Homog A stearate pump
SJtK 5 min at. 108-200F
S3K Shut off steam
169-A
155-A 160-A
ACCT LBS.
50 312
36 36
H ( 1;
DUP050094955
EQUIPMENT
pac e 3 c g 03 c o d e KY-908-D (Dl es t . w g t . 3*r4Q
l bs.
SV Con't
When S53 complete, Operator pp
w SB-St.ep ?3/53 Record pH 2 > W C3.3-3.7)
-
If necessary ad.i DH t03-3-3.7 (DOWN ONI Y) Record,- pH
f40TE: Dissolve extra N-15-A In water at lin-120uF in drum
Use - 30 gal of water to 50# N-15-A. Stir SV 5 min
<' . After each addition;
w* Run, in N-7-0 from S3Q in 10-1? min % stir k n*n
4
*5rr8^ ' -
Record: d H *A i & Record: pH (Dilute 10 parts
f4.P-.4-r4.) water to
& 1
if necessary part N-7-D)
d.l
to pH 4.2-4.4 Assume 5Qft Assume 7R
^SiDhon N-7-D into SV
-sT Oedfator Step PB 'jjr Operator Step PB
61 SP Step GO - Ratr*h complete
USE N ACCT. LBS. CODE LBS. ;
15-A
7-n ?7-n
START Time SP Step
. ...
*nod>/9 m
FINISH
Time
SP Step
W+inhvi
0PTR
.. JQl
/V^"lvV
* * .x
; ;
i. *
"'.."A..
*>1 DUP050094956
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DUP050094957
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DUP050094958