Document RpY2Ldbp1DBov3gEGJ5aKDNOz

A835 6 10 76-31 ASBESTOS IN LRA PROGRESS REPORT Proprietary Cl ass 2 Abstract A program was developed to eliminate the use of asbestos products in LRA. Re placement materials have been obtained for most items and evaluation of these materials continue. Brake shoe and gasket items require future effort because of the unavailabi1ity of replacement materials. C. R. Ruffing Insulation Development Engineering Large Rotating Apparatus Division August 24, 1976 Approved: i/7 . C. Botts / Manager, Ins. Dev. Engrg. 7l :n 03U47S8 ID 76-31 ASBESTOS IN IRA PPQGRESS REPORT Proprietary Class 2 TABLE OP CONTENTS Background Asbestos in LRA Restrictions The Present Law and Trade Pecomnendations The LRA Program to Phase Out Asbestos Alternate Materials for LRA Recommendations LRA Program Time Distribution and Time Table (2 pages) Asbestos Containing Items Listed by Materials Number Old Materials Numbers and Recomnended Replacement Other Suppliers and Representative Materials 1 1 2 3 4 4 4 Appendix I Appendix 11A Appendix 113 Appendix 11C :se ID 76-31 AS3EST0S IN IPA PROGRESS REPORT Proprietary Cl ass 2 3ackqround The use of asbestos in Westinghouse became restricted by an act of Congress, the Occupational Safety and Health Act which was signed by the President in December 1970. The act became effective in April 1971 with the stated objective of assuring the workers' health and safety on the job. In December 1971 the Secretary of Labor issued a temporary emergency asbestos dust standard and the permanent standard was issued in June 1?~2. The present OSHA asbestos standard of July 1976 has further reduced the allowable asbestos dust content in air and increased the scooe of labor and other expense involved in compliance with the law. The National Institute for Occupational Safety and Health (NIOSH) has been instrumental in having the asbestos standards strengthened through its recomnendations to OSHA. In all cases, except for temporary emergencv standards, public notice is given of proposed changes and hearings are held before the NIOSH recomnendations become law. Asbestos in LRA Asbestos fiber and asbestos containing products have been available as ccxmercial materials since the beginning of the manufacturing industry in this country. Westinghouse up to the present has used plastic molded products, wire insulation, tapes, cement-asbestos board, gaskets, brake shoes, papers, tubing, cloth and many other products containing asbestos reinforcement. The original selection of asbestos for use in electrical apparatus was made because it is fire resistant, a good dielectric, and creeo resistant. For many years it was the only inorganic fiber rein forcement available in cormercial quantities. Woven glass products were not introduced till after World War II and the large scale availability of glass mat and cloth molded compositions did not take place until the mid 1950*s. Even with the introduction of 03114790 10 76-31 Pace 2 fiber glass, asbestos continued to be used because of unique reinforce ment properties. Asbestos has the ability to break into very fine (finer than fiber glass) fibers when crushed or cut during manufacturing operations, This ability to keep splitting fibers rather than breaking them in short stubby pieces as is the case with glass fiber has now been widely shown to be the most critical factor in asbestos airborne pollution. Also the surface chemistry of asbestos makes it a hazardous substance when absorbed into the body. The hazard of breathing large quantities of asbestos dust has been known since ancient Rome and written references appear down through history. In the past forty years with the control of tuberculosis and a general increase in life span, asbestos dust has been more widely recognized as an industrial hazard. The latent effects of asbestos exposure have become evident onlv in recent years. LRA, Westinghduse has had a Safe Practice Data Sheet A-20 covering asbestos limits and precautions since 1953. These precautions are similar to those found in present OSHA recorrmendations with the exceotion of airborne concentrations which have been reduced under recent federal 1 aws. Restrictions Until 1969 control of asbestos dust was rel-ated to various state and industry standards some of which were established in the early 1900's. In 1969 the Walsh-healy act which applied to public contracts was passed and a 12 fibers/cc standard was placed in effect. The OSHA standard a few years later was set at 5 fibers/cc and was further reduced to 2 fibers/cc in July 1976. LRA was able to comply with the 5 fibers/ec in the past and it appears that the 2 fibers/cc limit will be met largely by the elimination of asbestos containing raw materials from LRA. vO .'3 00 00114731 ID 76-31 Pa3 3 There is a real possibility that all asbestos products will dis appear from the market; even those products which LRA does not grind or machine. There is a proposal for a limit of 0.5 fibers/cc whicn if it becomes law would for the most part eliminate the use of asbestos in any product. The Present Law and Trade Recommendations Without going into details on each item the following list is in cluded so the reader can understand the increased cost associated with using asbestos containing products after July 1976. 1. A maximum allowable fiber concentration has been set as of July 1976 which is very difficult to meet (2 fibers/cc). 2. Equipment should function below the limit of 2 fibers/cc and personal protective devices and clothing may be required. 3. Measurements and monitoring must meet recognized standards. 4. Warning signs and labels are required. 5. Record keeping and medical examinations are required. In addition the Asbestos Information Association recomnends the following list for the workers* personal hygiene. 1. Do not smoke. 2. Wash before eating. 3. Shower after work. 4. Use protective device* and clothing properly. 5. Change to work clothe* upon arrival at work and from them at the end of the shift using change rooms. 6. If work clothing is taken home, carry in a bag impermeable to asbestos fibers and wash separately from other clothing. Never shake dusty clothing. Use a washing machine. 03114732 10 76-31 Page 4 The LPA Program to phase Out Asbestos The Hampton Micarta Qivision notified LRA in January 1976 that the manufacture of their asbestos containing products would cease July 1, 1976 as a result of the new OSHA requirements. Planning for the phase out of asbestos in LPA started in February. A program was approved (Appendix I) and monthly asbestos corrmittee meetings have been held each month. This program has a scheduled total of 32-1/4 man months to the end of August 1976 involving all Code Engineering, M&P and Oevelopment Engineering, Purchasing and Manufacturing. In addition, Industrial Hygiene (p&0) and the Safety Department (LPA) are included in the program. It is planned that after August 1976, a somewhat smaller program will continue into the future because of long time tests of alternate materials and service reauirements of machines sold in the past. Alternate Materials for LPA Satisfactory materials are available for most items with the major exceptions being brake shoes and gaskets* These items require separate programs because*. 1. Suppliers have no alternates and no new suppliers have been developed through the Purchasing Department effort. 2. A single superseding item cannot be used in gasket applications without examination of each end use because of individual re quirements. A list of active LPA asbestos containing items is found in Aopendi* ! along with alternates and possible alternates. A few very low activitv materials which are ordered by manufacturers' name (no Uestinghouse num0er can be expected to appear at times and they should be brought to the attention of the comnittee. ^ecomwenciations 1, A review of the asbestos orogram should be made at the end or .is nvnt,'i i Soot emfc'' and revisions made w^ere necessarv. [0 76-31 Page 6 2. It is recommended that a smaller effort consisting of Purchasing, Materials Development, Insulation Development and M&P Engineering continue the program into mid 1977. 3. Mr. G. T. 3rady, manager of Accident Prevention, . Pittsburgh, should continue his review of the program and have his representatives follow LRA manufacturing in regard to the small amount of asbestos items which will continue to appear in machines returned for service to East Pittsburgh or serviced in the field. 4. The existing computer programs should be modified to print lists of drawings which show the use of asbestos containing materials and list these drawings by code group so they may be more easily followed. 5. A separate development program for brake shoe and gasket materials should be undertaken. C. R. Ruffing Insulation Development Engineering Large Rotating Apparatus Division I 03114734 -ST -a r- :3 03114795 1 Z-^ 9 -- ?_c 77#\ ALftky/r4] 2 Cg tl'bi 3/2. /><^ s. iW?, ^ /5^ 43 TTEO TASK ' 1 Identify I,RA Materials which contain asbestos '<) Contact .Suppliers Tor the replacement of Asbestos contain! i-g i terns '') 'i'`'st. Program - not 1ime Dependent 'h ) Monthly Meeting with representative from each LRA group 1 'j ) 1 est. Program. - Tire Ie-pf:ndeut - Compression Creep - Abrasion 1 ports air. Man Mo'tns I ol.o l V'-l/1' E le c tric a l Dev, Eng. M a te ria ls Dev, Eng. J li (>n 5 t& r> n t: oH o 4> rt cd ci aJ to n M u <!> l t: V` V Ui;) * o <V e: ,0 a o> tD 5 a' c H Al t-i s 'H T031 s; t-, o> o*1 0' UIh.) .5 o <ri at a> b3 o u TJ tOhi u; IS OJ o *< > 0f*14 &0 i.; H to d o h 3 V) p Oto.: -&ur*o nat. n <P .<cJ u01i h lr <h a) 0> TJ -8 to c: o <u i/i, l/i, lA i/i, l/b 1 2 i/i, 1/1, t 1I 2 2i f> i/i, 1/b 1/1, i/i, l/t l/i, i/t 1/1, 1/u 1/1, 1/2 l 1/2 (, ? 1, i, 1/2 _L/2_ i A ___l/L - !/?j A-l/lt 6-1/1, 5 ID 76-31 IPage A --1 Task (ll Identi Cyi-iff uyv naterials which contain asbestos 2) Contact suppliers for replacement of itesis i.t (l) ' 3 ) Testing ot ti~e depe-.dei t 11 1 o 11.11; : f e ` i one repres*r taliv* fro- ea\. cob 11 ] Tirre deoe be 1, tests ' cororessin-; 'reer,) abrasio '() Letter progress reports APPFNOIX I TIM!' TAlilJ'l i.KA ASNfli'lO:' [iMl'IACl'KKr'fl' FOK OiblA ('OMl'MIMANCK 12 3 *i `j A.A (' Months A. A A . ____________ AAA A _________ A AA A. A A AA A A A(6 Months Progress Peport) S & ttT T C O 10 76-31 Page A I-. fa i 58 S i-i / -* UJt)/ i U J68 10 76-31 Page AIIA-1 APPENDIX IIA AS3SST0S CONTAINING ITEMS LISTED 3Y MATERIAL NUMBEP 41 211AA 41 211 A3 41 321AA 4S4213J 41 51 1AA 41 5 HAS 41 5119A 415118L 41 521AJ 41 521 AN 41521C3 41 521CC 41521 CD 41 521CF 41 521FJ 41524LA 4152410 42231AA 42251AA 42331AA 4233180 42331SF 42351AA 44341VA 44141AA 44141AB 44141 AC 44141 AO 44141AE asbestos yarn asbestos yarn rooe packing, graphlted molded Insulating board asbestos tape asbestos cloth asbestos cloth asbestos cloth epoxy treated tape phenolic treated edge tape varnish treated cloth silicone treated cloth epoxy treated cloth polyester treated cloth brake lining paper laminate glass cloth asbestos paper flexible laminate asbestos paper ungraphited sheet packing cormercial asbestos paper . electrical grade paper 2 ply (4233180) mi 11 board Micarta shapes phenolic Micarta sheet materials phenolic Micarta sheet materials phenolic Micarta sheet materials phenolic Micarta sheet materials phenolic Micarta sheet materials r:r" 'S ID 76-31 Page AIIA-2 r. ^ L--^ APPENDIX IIA ASBESTOS CONTAINING ITEMS LISTED BY MATERIAL NUMBER 4414IAJ 44141AK 44141 PA 44141'jA 44141XA 44341 AH 44641AE 446418X 4464ICA 44641C3 44641CC 44641CE 44641CG 45723AA 46316CA 46316CB 46316CC 46 316C 53311AM 53351SA 5335180 53351 SC 5335180 65711AA 6571 1 AS 65711A0 65711AE 65711AJ phenolic Micarta sheet materials phenolic Micarta sheet materials Micarta tubing Micarta shapes Micarta bars paper phenolic laminate molded composition molded composition brake lining brake lining brake lining brake lining brake lining asbestos neoprene sheet asbestos cement sheet asbestos cement sheet asbestos cement sheet asbestos cement sheet fi11ing cement caulking compound caulking compound caulking compound caulking compound asbestos insulated cable asbestos insulated cable asbestos insulated cable asbestos-insulated cable t asbestos insulated cable 03114800 1 3! IIA-2 ID 76-31 Page AII3-1 ^PPFNQTX TIB OLD WATEpIAlS NUMBERS ANQ RECOMMENDED REPLACEMENT Asbestos POS 204Q3 A3 Asbestos Fibers 41211AA Asbestos Yarn 41511AA Asbestos Tape 41511 BA 41511 SB 41421BJ Asbestos Cloth Asbestos Cloth Asbestos Insu lating Board 41511BL Asbestos Cloth 41521 AN Asbestos Tape Recommended Material Fiberfrax Ceramic Bulk Fiber Carborundum Ceramic Fiber 8ranch P.0. Box 808 Niagara Falls, N.Y. 14302 $2.35/1b ^11 ) #12) #14) Fiberfrax Yarn Carborundum #1824 Fiberglass yarn, asbestos and fiber glass texti1es North Wales, Pa. 194=4 Fiberglass Tape State Width and Thickness Asbestos and Fiberglass Textiles North Wales, Pa. 19454 M Numbers may exist. ) State thickness required, ) Pefrasil 4I514GC. Fiberfrax GH Board 1/4" thick $4-/sq, ft. State thickness required, Refrasil 41414GC al so Fiber glass cloth Hess Goldsmith & Co. State fabric style. Fiber glass tape state width and thickness Asbestos and Fiber Glass Textiles North Wales, Pa. 19454 03U4S01 <?& l-cri' (a m ia tf-litw O j/t) 10 76-31 Page AIIB-2 appendix rig OLD MATERIALS NUMBERS ANQ RECOHMENOSD REPLACEMENT ibestos POS LI 52KB Asbestos Cloth for Varnish Treatment 41 521C9 Asbestos Cloth treated at Irwin 41524L0 42231AA Asbestos glass composite Asbestos paper ,025" thick and .063" thick 42251AA 42331AA 4233180 42341 BN Asbestos Sheet Packing Asbestos Paper Sheet Asbestos Paper Treated with Silicone Resin Turn Insulation on Field Coils Shellac Treated Asbestos Paper 42351AA 42351 AG Mill Board Gaskets Mill Board .063" Recortnended Material To be supplied by Bedford on glass cloth T number later. Cancel 1ed. If reauired in. future, a new numbe required for glass or Refrasil replacement. .015" thick Nomex and glass cloth laminate supplied by Bedford. Fiberfrax 970A .020" thick .080" thick 970JH Fiberfrax Ceramic Fiber Paper. Development materials from Carborundum. Ceramic Paper Bedford LD4299 Ceramic Paper - Bedford Bedford - Four Items 1. Nomex Adhesive ET1318 2. Nomex M with adhesive ET 1420 3. Ceramic Shellac LO 4297 4. Ceramic Epoxy L0 4298 Fiberfrax GH Board Fiberfrax GH Board or 6 Ply Ceramic Paper - Bedford LD4299 03114802 ID 76-31 Page AH3--1 APPENDIX I IB OLD MATERIALS NUMBERS AND RECOMMENDED REPLACEMENT Asbestos POS l*4141AA Asbestos Phenolic Coil Supports in E-31 441 41 A3 Asbestos Phenolic Laminate 44141 AC Asbestos Phenolic Laminate 441 41 AO Asbestos Phenolic Laminate 44141AE Asbestos Phenolic Laminate 44141AJ Asbestos Phenolic Laminate 44141AF Asbes tos Pheno1ic Lami nate 44141AK Asbestos Phenolic Laminate 44341 AH Phenolic Asbestos Paper Sheet .062" and .125" 44641CE Asbestos-Metal 1 ic Friction Block 45723AA Asbestos Neoprene Sheet Gasket Materia) Tk. .063, .125, .160, .188 Recommended Material Hampton Kevlar Phenolic Laminate H24907 H24907 H24907 H24907 H24907 H24907 H24907 H24907 Hampton Phenolic Kevlar H24907 or Phenolic-Ceramic Paper None available Development of in--house manu facturing required. rsi ) P----0 m c=^> 03114803 10 76-31 Page AII3-4 APPENDIX I13 OLD MATERIALS NUMBERS ANQ RECOMMENOEO REPLACEMENT Asbestos POS 46316CA Asbestos Cement Sheet 46316CE Asbestos Cement Sheet 46316CJ Asbestos Cement Sheet 46316CL Asbestos Cement Sheet 46316CC Asbestos Cement Sheet 46316CJ Asbestos Cement Sheet 53311AM Asbestos Cement In-House Recomended Material Fiberfrax GH Board F fberfrax GH Board Fiberfrax GH Board Fiberfrax GH Board Fiberfrax GH Board Fiberfrax GH Board Irwin to use Fiberfax bulk fiber 00114804 ID 76-31 Page AIIC-1 APPENQIX IIC OTHER SUPPLIERS AND REPRESENTATIVE MATERIALS SuPPlier Johns-Manvi 11 e Cerro Wire & Cable Co. Division of Cerro Corp, New Haven, Connecticut 06504 Hanning Paper Co. Troy, N.Y. 12181 (518) 273-6320 Hampton Works - Westinghouse 3edford - Westinghouse Hitco 1600 w. 135th Street Gardenia, California 90249 Carborundum Co. P.O.Box 8o8 Niagara Falls, N.Y. 14302 Owens Corning Fibergl.as Corp Toledo 1, Ohio E.I. OuPont de Nemours & Co. E.I. OuPont de Nemours & Co. Material Refractory fiber felt bulk refractory fiber refractory fiber paper ceramic fibers in mat form refractory fiber tape ceramic fibers in blanket form ceramic fibers in bulk form refractory fiber felt Marinite-XL ceramic board 66711FB, High Temperature Glass Teflon cable 76--72--28, Inorganic insulating paper Kevlar Laminate H24907 Varnish treated glass LO 4303 (replaces 41521CS) 41514GC Refrasil amorphous silica ctoth 41 311ba Refractory fiber rope "Fiberfrax" 41314AA Glass cord, tying 42343EA Mica filled polyamide paper 42353BA Uncalendered polyamide paper a- 03114805 ID 76-31 Page AIic-2 APPENOIX IIC OTHER SUPPLIERS AMO REPRESENTATIVE MATERIALS Supplier Bedford - Westinghouse Material Epoxy coated Ncmex for strap wound coils -- ET1420 resin coated ceramic paper Southern Mills Inc. Nomex blanket materials 5/1095 5/470 S/619 S/9 (41482AA) (protection against welding soarks) r :a 3' 0313.4306 1 ID 76--31 ASBESTOS IN IPA P-OG'ESS ^EPQPT Proprietary Class 2 Pistribut ion rgh 11N-S 4N24 5N-N 4N-3 3N14 6N-N 3N66 3GA 10L 2N32 4G10 Irwin 6G28 401-3X9 501-3Y34 601-2820 N. A. Beldecos C, R. Marcum Route to: 5N-N D. H. 3 i el 1 y 5N-S J. 0. Davidson 3N46 J. W. 3atchelor 4n46 W. H. Morse R. M. Sexton P. J. Hi 11en 3. 3. Wi ner Route to: 0N38 E. H. Myers 4n-S A. J. Spisak L. V. Finnel1 H. R. Elliott A. S. OePaul Route to: 2G J. F. Onofrey 2G a . 1. ObH ch 2G S. A. Orinkut 12L W. ~. I ski 5G F. R. Hoguet P. R. Hel1er Route to: 12L R. L. Novak 12L J. G. Myers 10L L. P. Curtis 10L E. I. King D. L. Donatucci Poute to: HA Gen'1. O.G. LePer 3GA 0. J. Mitol 2N49 R. C. Simers G. T. Brady W. R. Watson R. F. Crouse Z. R. Heasly R. N. Sampson W. M. Day Members of Asbestos Comnittee 03114SQ? gttufng o~pn insulation Dv. Engrg. 11 ewim. n-Htty* "" Large Rotating Apparatus Olwltion Technical Oocument Stannary (TOS) Card the IDS cards Is the basic tool for TDS- io 76--31 Indexing and retrieving technical Issuing Oapt.t Plant or Q1v insulation Development Engrg. Information throughbut WestInghouse. Proprietary Classs 2 Pagast 5 Referancasi Da tat &_2L_76 The 3 a $ card cutouts provide for ASBESTOS IN LRA - PROGRESS REPORT by C. R. Ruffing filing by nutters. Reports are dis Keywords - Asbestos. OSHA, Reinforcement, Heat Resistant, tributed by the issuing department) Refractories, Ceramic, Insulation for a copy use the pre addressed Abstract - A program was developed to eliminate the use of reguest cutout card. Discard TOS asbestos products in LRA. Replacement materials have been cards not of Interest. obtained for most items and evaluation of these materials continue. Brake shoe and gasket items require future effort PROPRIETARY CLASS 1 because of the unavailability of replacement materials. VTo l Insulation Development 121 TDS 10 76-31 Send copy of Q Document Q TDS Card To* Strictly United. Cannot under any clrcuftstancts be distributed outside the coapany. Inside the company recipient must have e specific need for the Information In the conduct ~ ef Ms responsibilities* ** ' Card 1 of I CardU) --------------------------------- ----------- PROPRIETARY CLASS 2 Distribution only within the company* Copies of such documents cannot be either given or shown to *nyono out* side the Corporation except (l) li censees (with Associated Companies* approve I) and (2) the government In proposals for contracts. PROPRIETARY CLASS 3 Uni toiled distribution, both inside and outside the company. Card 2 of Z Cards A V lb /tS o ID 76-31 AS3EST0S IN LRA PROGRESS PPQRT Proprietary Class 2 Of st rfbut ion East Pittsburgh 11N-S 4n24 5N-N 4N-3 3NI4 6N-M 3^66 3GA 10L 2N32 4010 Irwin 6G28 RS-0 401-3X9 501-3V34 601-2B20 N. A. Seldecos C. R. Marcum Route to: 5N-N 0. H. Rielty 5N-S J. 0. Oavidson 3N46 J. W. Batchelor 4n46 w. h. Morse R. M. Sexton B. 3.R. J. Hi 11en Wi ner Route to: 61^38 E. H. Myers 4n-S A, J. Spisak L. W. Finnel1 h. Elliott a. s. OePaul Route to: 2G J. F. Qnofrey 2G L. ObliCh 2G S. A. Orinkut 12L w. F. Iski 5G F. R. uoguet P. R. Hel1er Route to: 121. R. L. Novak 12L J. G. Myers i 0L L. P. Curtis 10L E. I. King D. L. Oonatucci Route to: MA Gen1 1. O.G. LeP< 3GA 0. J. Mitol 2H49 R. C. Sintners G. T. 8rady W. R. Watson R. F. Crouse 2. R. Heaslv ft. N. Sampson W. M. Oay Members of Asbestos Committee