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nt HARRIS SOUWffC BRWVC l WODfC nOOUCTS
UNIBRAZE
SUBSIOUmr Of l.W turns CD INC
MATERIAL SAFETY DATA SHEET
COPPER BASED WELDING AND BRAZE WELDING WIRE AND ROD
_________________ SECTION 1 - MATERIAL IDENTIFICATION
Manufacturers Name J W. HOffiS Co.t IflC.________ Address 10930 Deerfield Road Address Cincinnati, Ohio 45242
Distributor Name (If Applicable),
Emergency Tiphnn* (513)891*2000 msds Date November 1985
The following table lists the trade name and composition of products covered by this Material Safety Data Sheet. See Section 2 and especially Section 6 for important health hazard data.
Trade Name
Naval Bronze Nickel Bronze Harris American Low Fuming Bronze Nickel Silver Alloy 670 Aluminum Bronze 40 Nickel Aluminum Bronze 46 Aluminum Bronze A3 Aluminum Bronze A1 Aluminum Bronze A2 De-Ox Copper Silicon Bronze Phos Bronze A Phos Bronze C
Cu
57-61 56-60
56-60 46-50 Balance Balance
Balance Balance Balance Balance 98 0 min 94 min. 93.5 mm. Balance
Zn
Balance Balance Balance Balance
0.10 0.02 1.5
Bare Rod or Wire
Chemical Composition (%)
Sn At Mn Fe
0.25-1.00
0.8-1.1
0.01-0.50 0.25-1.2
0.8-1 1
0.01-0.50 0.25-1.2
7.0-8.0
0.40-0.75 11.0-14.0 2.-4.0
1.0 1.5 4.0-6.0 7.0-9.0
8.5-9.5 10.0-11.0 6.0-8.5
8.5-11
0.6-3.5
0.50
0.5 1.5
3.D-5.0 3.0-5.0
1.5
0.5
Si
0.04-0.15 0.04-0.15 0.04-0.25
0.10 0.10 0.5 2.8-4.0
Ni
0.2-0.8
P
9.0-11.0 29.0-32.0
1.5-3.0
4.0-5.5
0.15
0.10-0.35 0.05-0.35
itio
Bine Acid S:cium Tetrafccrate O111M6I
Over 50 Over 10 MtlUCl IW
Flux Coating (% of coating weight)
A 061494 CONFTDFNT JAI
SECTION 2 - HAZARDOUS MATERIALS
elding rod or wire is a nonhazardous solid at ambient temperature. Hazards (as defined by OSHA 29CFR 1910.1200) may result from fume generated during welding or brazing. Section 1 lists product designations and composition as manufactured. IMPORTANT See Section 6 for information on potential fume hazard resulting from use of the product
SECTION 3 - PHYSICAL DATA Solid wire or rod. Rods may be coated with a chemical flux. Flux coating may be white or other colors.
SECTION 4 FIRE AND EXPLOSION DATA (Nonflammable) Welding arc, open flame and sparks can ignite combustibles. See ANSI/ASC Z49.1-1983 Section 6.
SECTION 5 - HEALTH HAZARD DATA - COPPER BASED WELDING AND BRAZE WELDING ALLOYS
Exposure Section 1 lists normal composition of copper based filler metals. Section 6 lists exposure limits for hazardous decomposition products which might be present in fume generated during welding or brazing. Actual exposure should be determined by monitoring fume in the operator's breathing zone.
Primary Route of Exposure Inhalation of fume.
Pre-existing medical conditions Individuals with impaired pulmonary functions or illness may have symptoms exacerbated by fume irritants.
Possible Effects of Exposure Copper and zinc fume may cause metal fume fever. Short term symptoms may include a metallic taste in the mouth, dryness or irritation of the throat followed by coughing, shortness of breath, nausea, fever, body ache, and chills. Long term exposure to welding fume, gases or dust may contribute to pulmonary irritation or pneumoconiosis. Nickel should be considered a possible carcinogen per OSHA 29 CFR 1910.1200. Certain nickel compounds have been implicated based on experience in some nickel refining operations. The specific compounds, however, have not been determined and a direct association between nickel in welding fume and cancer
has not been demonstrated.
Emergency First Aid - Remove from dust or fume exposure. If breathing has stopped, perform artificial respiration. Summon medical aid immediately.
ther Health Considerations Arc Rays from electric arc welding operations can injure eyes and burn skin.
Ehct.ic Stock - From arc welding equipment can kill.
Heat Rays (Infrared radiation from llame or hot metal) can injure eyes.
DO A 061495 CONFIDENTIAL
SECTION 6 - REACTIVITY DATA
Hazardous Decomposition Products
Welding and brazing fumes and gases cannot be classified simply. The composition and quantity of both are dependent upon the metal being brazed or welded, the process, procedures, and filler metals used. Other conditions which also influence the composition and quantity of the fumes and gases to which workers may be exposed include: coatings on the metal being welded (such as paint, plating, or galvanizing), the number of welders and the volume of the work area, the quality and amount of ventilation, the position of the operator's head with respect to the fume plume, as well as the presence of contaminants in the atmosphere (such as chlorinated hydrocarbon vapors from cleaning and degreasing activities). When the filler metal is consumed, the fume and gas decomposition products generated are different in percent and form from the solid wire or rod ingredients listed in Section 1. Fume and gas decomposition products, and not the ingredients in the electrode or wire are important. The concentration of a given fume or gas component may decrease or increase by many times the original concentration in the electrode. Also, new compounds not in the electrode or wire may form. Decomposition products of normal operation include those originating from the base metal and coating, etc., as noted above.
Section 1 lists composition of the aluminum wire or rod. The chart below lists those constituents, defined as hazardous, which are likely to be present in the welding fume.
Element Copper (fume)
Zinc (oxide) Tin (oxide) Aluminum (welding fume) Manganese Iron (oxide fume) Silicon (Si02- amorphous, respirable) Nickel (soluble compounds)
CAS# 7440-50-8 1314-13-2 7440-31-5 7429-90-5 7439-96-5 1309-37-1 60676-76-86-0
7440-02-0
PELmg/m3^ 0.1 5.0 2.0
Not Listed 5.0 (ceiling)
10.0 Not Listed
1.0
TLVmg/m3f2)
02 5.0 (fume)
2.0 5.0 1.0 (fume) 5.0 5ma/m3 respirable dust 10 mg/m3 total dust 0.1
Some of these products are coated with a chemical flux. For flux coated rod the following should be included with above bare rod fume constituent.
Element
Boric Acid (Boron Oxide) Sodium tetraborate
CAS#
1303-86-2 1303-96-4
PEL
15.0 Not Listed
TLV
10.0 1.0
(1) Permissable exposure limit OSHA 29CFR 1910.1000 Subpart Z (2) Threshold limit value American Conference of Government Industrial Hygenists
Gaseous reaction products such as carbon monoxide and carbon dioxide, ozone and nitrogen oxides may be formed by the radiation from the arc during electric arc welding.
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ip iu dii dii aampic iroin msioe the weider s heimet if worn or in the worker's breatnmg zone, oee Ar*oi/AWo H 1 available Irom the American Welding Society, P 0. Box 351040. Miami. Florida 33135.
DO A 061496 OONFTDFNTTAt
SECTION 7 - SPILL OR LEAK PROCEDURES
NOT APPLICABLE
SECTION 8 AND 9 - SPECIAL PROTECTION INFORMATION AND PRECAUTIONS lead and understand the manufacturer's instructions and the precautionary label on the product. See American lational Standard Z49.1, Safety in Welding and Cutting published by the American Welding Society. P.O. Box 351040. Aiami. FL 33135 and OSHA Publication 2206 (29CFR1910), U.S. Government Printing Office. Washington. D.C. 20402 for nore detail on many of the following.
lentllation Jse enough ventilation, local exhaust at the arc (or flame), or both, to keep the fumes and gases below TLV's in the vorker's breathing zone and the general area. Train the employee to keep his head out of the fumes. See ANSI/ASC 149.1 Section 5.
Respiratory Protection Jse respirable fume respirator or air supplied respirator when welding, brazing, or soldering in confined space or where local exhaust or ventilation does not keep exposure below TLV.
Eye Protection Wear helmet or use face shield with filter lens of appropriate shade number (see ANSI/ASC Z49.1 - Section 4.2). Provide protection screens and flash goggles, if necessary, to shield others.
P~`*tective Clothing . jr head and body protection which help to prevent injury from radiation, sparks, flame, and electrical shock. See ANSI Z49.1. At a minimum this includes welder's gloves and a protective face shield, and may include arm protectors, aprons, hats, shoulder protection, as well as dark substantial clothing. Train the employee not to touch live electrical parts and to insulate himself from work and ground.
The information and recommendations contained in this publication have been compiled from sources believed to be reliable and to represent the best information on the subject at the time of issue. No warranty, guarantee, or representation is made by Unibraze Corp. or J.W. Harris Co.. Inc. as to the absolute correctness or sufficiency of any representation contained in this and other publications; Unibraze Corp. and J.W. Harris Co.. Inc. assume no responsibility in connection therewith: nor can it be assumed that all acceptable safety measures are contained in this (and other publications), or that other or additional measures may not be required under particular or exceptional conditions or circumstances.
J. W HARRIS CO.. INC. UM8RAZE CORP
10930 DEERFIELD ROAD 7502 WEST STATE RT 41
CINCINNATI CHID 4524?
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r>0 A O61497 CONFlDFNf IAI