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FILE NAME Corning OC DATE 1989 Dec 19 DOC OC234 DOCUMENT DESCRIPTION Memo with Hot Corning Documents Attached MEMORANDUM TO ALL ATTORNEY AND TECHNICAL FOLKS FROM ROGER G. WORTHINGTON DATE December 19 1989 RE HOT OCF DOCUMENTS Jackie Rion and Tim Eble faxed to us today a number of smoking OCF documents Rion recently hit dollar verdict in Wheeling West Virginia OCF for a 5.4 million in one lung cancer and two disputed asbestosis cases He is the first attorney we of to get any of the recently discovered deprivileged OCF documents admitted into evidence Here is a summary of the know admitted documents 1. OCF Kaylo sales brochure dated July 1956 Please note that Kaylo is a toxic material that is well liked by the workers and in fact contributes to their well being on the job page 13 and 15 2. The Baumgardner letters Ed Ames informed on November 22 1944 by an treating physician that the patient suffered from which was not caused by exposure to fiberglas insulator's asbestosis Note the letter from the safety advisor of the Division of Safety and Hyigene of the State of Ohio in which the writer concludes that while sawing pipecovering the insulator Baumgardner must of been exposed to dust within a range from 5 to 10 mppcf 3 The Smock letter Dr. ought not suggested Gardner advises Mr. Ames employee Mr. Smock whose asbestosis on March 13 1943 that OCF employment ray films 4 The Lotz memo Criticqueing OCF's dust count methods dated June 20 1963 In this memo Mr. Lotz and the product testing division questions whether the procedures adopted by Mr. Peele in evaluating the dust counts generated from cutting Kaylo were representative for the general case The dust counts even under Peele's optomistic counts showed an average of 10 mppcf of dust using Kaylo Page Two 5 Pep talk letter to Kaylo salesman dated May 24 1965 out Here the top there and sell brass at OCF more Kaylo challenged Kaylo has their salesman to get a futurel Kaylo is part of OCF and damn to be proud of leaders We intend to stay there one of the company's We need your help profit 6. OCF's invoice dated March 7 two hundred and ten pounds 210 of raw masstic product 1977 in which purchases asbestos for use in I will ask Pat to add these exhibits to our exhibit and see about serving interrogatories and request for admissions on OCF to authenticate all of the above lists teh MEM09 3 EXHIBIT EXHIBIT ro) e EXHIBIT 22 ; ey f BREE, rT . Prom yiae ty, ae Y- ate OF tate 3, wee Kee oe f insulations insulatiinsoulationns inssulations insulations insulations . Set ae we "ae We ON. we=) oe, ~ IN6.A3Jone Oe IN6.A3 se Seen ee ae te ne wee eee | ~*~ vseomw Es = FIBERGLAS FIBERGLAS FIBERGLAS FIBERGLAS equipment insulation guide index Ne ie SE Uses product __ operating temperature available thickness standard sizes for heated ar cooled equipmant VD 16 400 PF 614- PF 615- " PF 617 = -24 and 24 lang 48 1 page 1 3 C for condensers evaporulot klins and other high Temperature equipment tana Tongm for tanks avens and other high temperature equipment upm upm 1000 metal metal mesh blankets 7 mw -8 -814 14 incrament Maths 12to 24 length- 24 to 96 for vary high temperature equipment Kaylo block insulation * 1200 Pn 12 12 " 12 23 widns 12 & 18 Tengstr Tengstr 18 & 36 9 0 0 13 for extremely high temperature equipment oe rns Seas VF * 1800 1 " " widths " 12 18 length18 & 36 Kaylo block insulation 42 012 012 ee wewemee) ee ee ee ee ve an meme - eee 2 -- + wwe 15 0723 0723 0723 an Taner, Fibergies block insulation insulation IN1.C16 July 1755 for the insulation of medium temperature temperature equipment containing heated or cooled fluids such as condensers and evaporator kilns operating at temperatures i up 400 Me ee ee ee ee Fiberglas block insulation Fiberglas Block insulation a Fiberclas PF montator cut to taging 2 ofer insulating efectueness werectility and neonomy for reviating reviating srregularis surfaced heary equipment It presents the ideal squitton squitton for the insulatin problems of suct medium temper- NIE MEN AL ondensers and eraportion kiins Adaptable Adaptable for sapment carrying cold or hot fucts at temperatures up to 50 50 Fivegas Stock Insulation combines all the desirable proper ties of other organic Fibergias insulations Resists moisture is incomavaliol and possesses high insulating rate o A pers mean tempera are are an reonomy reonomy wasulation , FiberFibgergas as Block Insulation for Algo Commentature equitament is competitadly priced warn other indus prid r^ ust^>te to its tyon The liontueight and quick easy opple cetion of Fiberglas Block Inediation Inediation lovers its total installed cost ee ee ee ee er ere design we considerations considerations ee -_ The charts on page 6 have have been complied to furnish the latest recommended recommended recommended thickness Hot data for applications of Fiberglas Equipment and Cold Equipment indicates heat loss efficiency and sen stive values gain for application application The Cold Equip cent chart conConsult your local Fiberg as repre- recommendations belo F offers high Insulating effectiveness thermal conducte isty is generally lower than that of competing bloca type ins sulating matemais Mate of grass Abers trap countless uns air pockets to provide excellent heat control versatility-- Ogers inglating efficiency efficiency to large equipment vessels containing either bot or enid fluids Suits irregularis shaped pieces of equipment fire safety act support combustion loony ; superior appearance smooth finish loony we for a long time easy application only tool ceeded to cutting glass fiber blocks Can be applied by workmen fallowing conventional methods fabricate qualifie long life - Fibers of glass can't lose physical physical characteristics characteristics due to aging No tendent to spail or crumble under varying conditions of temperature corrosion protection glass fibers can't rot nor sustain corrosion Woo't cause or accelerate corrosion en steel or aluminum vessels Vapor barrier available for com piele protection when used on cold fluid carrying equipment moisture resistance -No loss of efficiency when brieft aetted and redned Low capillarity reduces danger of water raining Insulation Insulation ~_ limitations width6- length thickness0F3y-, form bloch bys * Corning Floeng va Cory Fiberglas Block Insulatice is designed for use on equipment carrying either cold or hot fluids up to 400 It should not be used on any equipment operating above that temperature When used outdoors it must be protected against the weather A protective finish is required to withstand excessive mainte nance or construction abuse Use vapor barmer on the warm side of the insulation when used on equipment operating belon 32 42 012 0724 * C carmic that that that that that that carmic carmic carmic carmic carmic carmic carmic carmic carmic carmic carmic | a or block block block block Fiberglas Fiberglas with with equipment cold cold and hot hot of resulation the en ee ere physical properties melsture adsorption less than % by weight corrosion of steel aluminum or soppers q does not co919 nor accelerate bacteria and fungus resistante resistante does not breed nor promote Sar odor esserhaly esserhaly anotou humidity and temperature effect amend varying cond long we h tcause spim ing of rear bong _ - oe rere ta pande thermal conductivity 48 + ee | oo; smn ee ren re dd. ioes it dale XI XI rem 1 Team Fane tM l 3 . |_ in eat eeee L ' I | ers ' a 1 ti 1 i | } ton Dae fe i ST ennedl] 1 wr"? Bhatka aye 1 ~ _ ana hmmm Conducitely aon Unaremt | N Cg ewe 4 fe ene ee ; ee! root wee bt a :. =i a - Ld 1 Mage lewowremrs se ; wo compliance specification compliance HH 1-523a koulution Block Block Pipe Coving and Camani There mal Co cum il~-carv MIL 1-2819 insulation Thermal Blect a ee a ee a re specification specification specification specification for the insulation of hot and cold with Fiberglas ddeessiiggn ndata en c recommended recommended thickne for hot equipment smal mm parasvu CjFe. I COMMERCACOLMMERCAL } POWER weer ne ! PROCESS eee eee nk f* T HLT EFF wee S$ RT HL EFF $ ORY HL EFF 6581 e mr e ce ee 200 temperature temperature to K 35 temperature ~ temperature temperature temperature 300 temperature 300 Ive" 38 equipment 201 equipment t7 102 OAS - 93.9 0220 fet a 19 er 20 & 104 ' ' 4k 849 104 r ees a t * ee oe weet 7 21 456 ut i equipment equipment 400 i 400 ~ 103 301 23 50 103 ily 301 I 301 ' ne & ; ' 4 1 I 142 dra 2 for cold equipment lemburnt lemburnt somparerum somparerum 10 } condihort ne aquismen temperatuM med apeve 276 -531 35 90 eee et RN { Otc HG1 85 RH me --- 1 10 1 ee ---- RT ---- IT RM ee KG KG _ Se 7 ; Fy as 2 ee me 8 v ts | PA 8.3 ee soe Hid 415 S 24 + at 30 PT 30 5 + 2 ye 7 fa kyt 10 "tia! tet wie - 19-6375 19-6375 " -6171-601710 -100 16 re er 47 5 LO 40 : sual foarvrego wnate lee me Figar semence semence Dara & 5 19 ee re - Glossary RT Recommenced Thickness HL Heat Loss ST.Surface Temperature Meat Con 4 tye : Insulating materiul insu be Reasy egy sme such as condensersand evaporat ns operating at temperatures below 400 shall asi with Buick Fiberglas Block Insulation OUTDOORS ii Apply suitable meta mesh facing edges Trowel of hydrault hydrault setting sement Appl two coats of asphalt Sony pase weather mastic with Fiberg as fatne reinforcemen between colts 2 Attachment methods ROUND EQUIPMENT Insulation shall be out where necessary tu the shape any contour of the vessel and banded in place with ig x 221 garan~-zesteel banns on 12-18 centers 3 Surface finish heated equipment INDOGES Apply suitable metal mesh lacing edges Apply +) 001 insulating of hydraulic setting cement Adhere & z canv~ s place with a resin base lagring adhesive 4 Surface cooled equipment INDOORS hydraulic Apply suitable metal mesa lacing edges Apply $4alumin bas of hydraulic setting cement Let dry Apply 002 alumin oil by brush coating back of fort with adhesive Vapo sel laps Adhere 6 ore ore oz canvas in place anth resin base log ging adhesive OUTDOORS Apply suitable mera mesh lacing edges Apply '<' cost of hydraulic cement Let dry Apply 002 foil by brush coating back of foil with adhesive autrinum 2702 Of spray two coats of asonalt or vinyl base weather mastic with Fiberglas fabre reinforcement between coats The specification is recorunended recorunended as tortiteu Minor mariances of application procedure may be mode at the discretia and respons |, of the design engineer to meet specific job requirements requirements 42 012 0725 ~ @ insulation block block Kaylo KayloKaylo with equipment equipment physical propperrtioesperties physical -- - Ae | density y approximate 11 lb per H flexural strength 50 14 in compressive strength a 50 deformence Before heating 144 8714 ef 1000 1225 1225 +. ar 1:00 & 150 b ye EPT 170 170 117 baxt baxt baxt after boing for 24 74 579 ON while wat loss in weight when heating for 24 l 01750-5517 01750-5517 01750-5517 ge ofter being for 24 h 10 7956 7956 30 om dy -0.2 780780 resistance to abrasion weight on after 10 min before hearny 2.25 after heating for Ta he: at R -3. -3.7 7 gr 10008-5.7 10008-5.7 oat 120 et 0 oo tt dimensional stability intor sheisege after hearing for 24 hou of 750 Cart at FR 1000 -09 -09 -- elongation after saturation max 10047 10047 10047 ) 200 5 moisture adsorption volumes lofter 6 hours exposure atmosphere of 120 lund lund 90170 e y relative humidity 0.906 thermal | conductivity _,FO * eee ee ee oe 2 ee rae ee | Ther Commerce, 2 & Ree ee ! mie abe nek { t | eee ee CONDUCTIVITY design data recommended thickness Combient memperature 10 F : wore COMMERCIAL POWER PROCESS www time - - [ . * T - ee KL ~ E ST RT KL ST RT ML oko ST + 6 ee ee e te me et wee ew ee ewe - coy 201- 201- 2 90 10 76 320320 1 78970 78970 24 C 400- 970 107 Ge 7 98 120 11 J 724 temperature temperature temperature 009 temperature 3 48 temperature temperature ee 95 a 158 + 7temperature 00 700 equipment equipment equipment equipment equipment equipment 005 equipment ' doplica : 79 959 123 148 942 85 ae eee 125 2 . a. 142 1ST -- _ hs 984 12 2137 137 972 150 900 i A 989 126 I I 133 979 19 equipmentheated heated heated M , ay en ae] Malampu Malampu compliance ] specification specification ] ome HM 523a intulet Rock Pipe Covering and Cement Thermal Calcium Silcare 1-12 -2818 9 1-1289 19 insusation Thermal Block Cost A or $ 1000 t 79 99 124 3 135 966 149 1000 100 ea 1 90 175 4 136 98 342 120 19 19 127 4 138 ] tas 2- This ** 540 - cane ST uma mp specification for the insulation of heated equipment 1 Insulating material All hige temperature equipment shall be insulated vin This Kay . Block Insulation as distributed by Owens Corning Fibere as Corporation Corporation 2 Application methods FOR CURVED SURFACES OVER 39 0.0 old 5 place mate eo galvanized steel bands on work up to 48 ulatheter ana 3 bancs on work over 45 diameter Bands to oe spaced on 10 15 inch centers Point and then apply hexagonal aire mesh or meta lath wiring to bands and iced enges Note The maxunun temperature for the banus should be establist- ed by the metal band manufacturer que so the expansion of the equipment when heated Hold F^ R FLAT SURFacts in place with 6 gauge annealed are or wire cabies attached to welded rods or studs Point and then apply hexagonal wire mesh or metal lath over entire surface Secureiv faster down and lace the edges FOR IRREGULAR SURFACES a filler year of insulating eement to cover the high points of a irregularities Trowel to a with Kaylo block insulation level surface before applying blocks Then ed specifications above for at surfaces follow ? recommer 3 Finishing methods MINIMUM INDOOR FINISH for for Osse finises coat of mineral wool insulating cement Let ir coat of finishing cement Apply Apply ~ GOOD INDOOR FINISH mum finish apply 6 or lagging adhesiv~ oesnot require painting coats To 0 canvas between coats of mark able WEATHER RESISTANT FINISH FOR OUTDOOR WORK mini- mum ^-izishtrowel two coats of a suitable asphalt vinyl base weather resistant mastic reinforced anth Fiberglas tween costs Each coat be at least 3 this abric beReniore coating with open weave glass fabric The specification is recommended as written Mino romanes of application procedure may be made at the discretion and *** sponsibility of the design engineer engineer to meet specifjiocb requirementia QO 14 42 012 0727 ay a ar fe . see me a Na me. Kaylo block insulation .C19 July 1056 | high temperature insulation and fireproofing for heated equipment up 1800 Kaylo block insulation This new high temperature exictum silicate block insulation detel aperti and menufottured menufottured by Quens Illino's Gloss Co ortends the use Key o Equipment Insulation to include temperetures ud to 1800 F This new product ozdis increased temperature toisconce to the properties of moisture resistanes high strength and superior heg insulation performancperforemance of standard Koyle Block Insulation nie meu product which is eplored a slight pink and in this wai com be distingutsmed tom standard Kayla Iraniation brings the most desirable phisteal characteristics of heat insulatiar majemni o this nigh temperature range It may be used ca singte laver the straiten vor dal surfaces un 200 and in double legert from SALE FEMDOMAIN '3 1800r 1800r may he used as a first laye ** standard Kan o Fiberga Bloes The hint ten berorums lim suits this product to all nigh tom peraturpeerature appliapcplicataions tameiiksinog anmeikssing retractory wall backing for furnuces and bolers and seprootinseprgo ting of eguro mont and nonsel skirts oe , " sizes sizes ! Nee we thicknessesi) 0.7 and 3 inches widths 6. 2. and 19 inches special forms Curved block and inches are available available on special order thicknesses thicknesses over threa offers high efficiency -The coefficient of condacurity or K of Kayi2o0 Block places it among the most eficient insu- lation in its temperature range water resistance -Kaylo Bloch retains an appremab e percentage of its strength even when saturated with water After soaking and then being dried boin in tests and in serve ses it returns to original eficiency and strength anth no surinki age or warpage high strength Kavlo Block combines light weight arch superior fexural strength compressive strength and resistance to abrasion These properties far above norma s requiremen for heat insulation serve to reduce breakage during instal a- non and in service Even at 1500 his material retains its strength : easy fabrication Bloch can be cut sc rej or sawed with ordinary tools of the trade Light weight pleasan handling and irritating and toxic nature contribute to worker being on the job low shrinkage-shrinkage- Kayls Plock will remain effective after long service at high temperatures Dimensionany stable It snows little shrinkage even after exposure to temperatures up + 1800 It will not crumble but retains its orginal form firepofing The fireproofing resistance of Kaylo block to high rain- peratures makes it extremely useful material for frecrooting metal work Kaylc beveled lags For pipe sizes greater than those or which Kayi2o0 Pipe Insulation sizes are available Kaylo Beveled lags may be used to insulate piping These lags are blocks of Kayio Insulation beveled to fit snugly on large standar sizes of heated piping Lags beveled to fit pipes from } 18 to 36 in diameter are available in thicknesses of " 2 and 31 Lags are 36 long T M. Owens Illinois Illinois Glass Compens limitations Kayio Block is designed for temperatures up to 1800 F It should not be used when operating temperatures temperatures exceed this 42 012 072S It's the lov aror,: #cf coumis Properues and mos laborato churaterace have been determined determined levia Dans la ribject to change with- out g tiand a subject to marinal manufacturing and tatong beraN beraN [ physical propertie ~ - densitys approlukulmy 12 1 sper ca il Alexural strength 30th 30th strength compressiva strangitu 100 lbs par sq a1 % deferuighedeafruighea dimensional stability mar dvinkage after beamng for 6 hours y 121072 % Man 1.5 moisture adsorption lay vores ofeofrer dhoni Isporun In amorphere of 1207. and 90 relative humidity 2950 working temperciort * to 1800 Smee eee TTT OE es data data data momen design data a Kayis The table belos presents recommended thicknesses of Block for diferent temperatures temperatures of equipment These are aver age figures and may be adjusted to encountered on specific jobs able for use where meet specifi conditons Kaylo heat loss data is avaie plant opersung economics insulinon engineering dons may require spemal or other cood.- me ane recommenderecdommended thicknesses . temp d~kbet surface to air deg F. 0 empr empr empr wm H 1100 Mickness 54 200 ^' 1300 01 1400 7 1500 71 1400 a 1700 KI For temperatures in 12009 we dandard Kayto a racons thicknes thickness thickness 1300 C C Ne -- 6 Kayla Blerk can be vasily cu uwch ardinary loen of the trade W and any absm.com to . Here Xyle Pipe and Block Insulation are mad in effectively lauriate Intricate high temperature equipment equipment 0 Corning Fiberglas Corporation 42 012 07290729 GENER GIACES AND GENERAL PRODUCTS Toledo Corning PACRO 14 14 COAST Sarva Cars Caff TEXTILE PRODUCTS New York N.Y. me nee ae cee es TR tr mm me ee a SE ee ct a PRINTED S a a. ee TO) WIN Ne OO ere nemg veeprgmms eree eo rs - 21 1944 a PLAINTIFF'S EXHIBIT 148.L Relations Lenever Fiberglas Concretion Concretion Building Dear ir ares 1r Albert Baumgardner of Holland Ohio has been a petient of mine for menu peers He is approximately 5 peers old and during most of his cult life pire handling he has been e coverer magnesie magnesie magnesie magnesie magnesie , asbestos asbestos asbestos asbestos asbestos asbestos asbestos asbestos and and inerel orl products products on incustrial insulation jobs jobs jobs jobs jobs in and about Toledo During August 1944 he was under my ear and I hospitelited him in re Hospitel Hospitel Hospitel Toledo was suffering from asbestosis condition that results from exposure to astestos dust The disease is a well reconized form of lung pathology that manifests itself in diminution of lung capacitcapyacity resulting in cyspanee or shortness of breath This diagnosis is made through the rays which were forwarded to me from in Akron hospital were ramperner ramperner bed been treated some time before before His condition wes complicated So led me to advise his to save his trade and seek work that was Inosinion Inosinion his lung condition was not the result of exposure to Fibergles materials which he had been handling for a relatively short time before he left his trade It is to be explained rether by his exposure to asbestos dust over explained over asbestos a long period of years It is well established by the work of Dr. Lero U. Gardner at farenac and others others othersothers others others that that exposure to glass fibers involves no hazard to the lungs . Yours very truly 01 _ 505 ee ait. 0004