Document ROg2z8VgyBKNb17QQqqXjaE
GRACE
To: W. R. Hanlon From: F. W. Eaton
cc: M. DIBenedictis H. C. Duecker
. J. W. Wolter 1 E. S.J^od
J.-T. rang '
Cn*trv<Ho Prodweft Division
Date:
February 14, 1979
Subject: Ref:
Sims Landmark FertilizerAir Sampling Results FWE'to M. DIB. memo dated 2/14/79
03630739
One thing to be learned from sampling Landmark Fertilizer is that it Is impossible to pre-judge the working environment and predict user exposure to tremolite fibers. Based on an initial survey of Landmark January 9, 1979, it was my opinion that with minor changes to theinstalled dust collecting system, fiber exposures would be less than the OSHA Limits. Since E. S. Woods April 13, 1978 Guidelines require exposures less than 2.0 and 10.0 fibers/cc without Engineering controls, Landmark was sampled January 18, 1975.
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The first air samples were taken on two men charging approximately 80 bags of L-4 into the charging enclosure with the dust collecting system off. Oust generated during this operation was excessive and the plant manager, Lamar Steem, insisted that the dust collecting systems be turned on for the, remainder of all sanpling. As can be seen from the attached air sampling record sheet m V and TWA calculations, the tvre men charging vermiculite exceeded OSHA TWA and^Q^^^^^^ celling TLV'.s. It should be pointed out that on sanples L-1 & 2 and L-10 & llr^^ the men were charging vermiculite at the side of the hopper enclosure. On Sample L-16 & 17, both men were inside the hopper enclosure with the dust pick up point at their back. These tests also indicate considerable fiber exposure in handling empty bags from the charging station to and into the waste paper bailer.
In light of E. S. Woods memo February 2, 1979 concerning lightweight fertilizer use of Libby derived vermiculite, you should advise H. DIBenedictis
K XI of the possible, options before submitting these results to Landmark.
foil owing Is general information on Sims Landmark for the record. Landmarfcis- primarily a field (heavy) fertilizer producer in and for Ohio. The Sims-facility is Lamtaerk's only amaoniated fertilizer plant but there are several other dry blend and seed plants in the state. Equipment and process flow at this facility is very similar to the awnoniatedfertilizer process at Agway/Big Flats New York. The main difference is that this facility is much newer and there are three -installed dust control systems with pick up points provided at ansi all duo? and transfer points. All control devices are baghouses. Lawn fertilizer is handled by the Farm Supply Division of Lamknark and prior to being manufactured at the Sims Facility, was private labeled by a producer in PA. According to Lamar Steen Plant Manager, light weight fertilizer and pesticides represent a very small portion of Sims Landmark Total Production. 1979 production forecast is 620 tons lawn and 55,900
tons field fertilizer. The total 620 tons of lawn fertilizer is produced at
H10288 2
W. R. Hanlon
2/14/79
Page 2
03649560
at one tlmr^Stored In a bln, and bagged as required. Although there are
weed killers such as 2-4D, the bulk of light weight (lawn) tertllizer Is
22-11-7 bagged In 20, 25, and 33 1/3 lb. bags. In the 22-11-7 formulation
there Is 221 lbs. of L-4 vermlcullte per ton of fertilizer. Total
venrdculite.required for_620_top* Is approximately 5,600 - 4 cu.ft bags
According to Steen approximately 100 production hours Is required io
produce the 620 tons.
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FWE/cc Attachment
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F. W. Eaton
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