Document RMN9Rq1Bv3yGN5YDXw8mq6yv

?/*< INSULA D.lhiOt A HIGHLY EFFICIENT INSULATING LAGGING With Alr-settlng Properties for a Wide Range of Temperature Applications PLAINTIFF'S EXHIBIT 16117 INSULAG is a superior refractory lagging with unsurpassed insulating properties for use on high or low temperature equipment. It can be applied on hot or cold metal surfaces, and as a finishing coat for insulation. INSULAG possesses at recommended temperatures exceptionally high refractory and insulating properties. INSULAG is used at operating temperatures at which other laggings fail. Its unusual low heat storage and low thermal conductivity make INSULAG a most effective insulator for the control of temperatures. INSULAG permits reduction in thickness of heavy refractory walls and, in turn, decreases the heat capacity of the total structure. Fuel savings, constant temperatures and increased production result from its use. INSULAG increases in thickness after application and retains this increased volume throughout its entire range of service tempera tures. INSULAG, after it has set, does not dissolve or collapse from contact with water, oil or steam, which properties make it an out standing product. POWER PLANTS--INSULAG meets the engineer's demand for a suitable material for covering turbines, feed water heaters, hot liquid storage tanks, drfms, smoke flues, stacks, pipes and flanges. It is also recommended as insulation in back of re fractory tile of water wall boilers and outside fire brick walls in boiler furnace construction. 1 ON BOILER DRUMS--INSULAG. used on the boiler drums because it does not crack in service, can be walked on without de struction, and does not collapse due to steam leaks or water dripping on same. FIRE-PROOFING--Bins, walls, roof struc tures, furnace rooms, columns, etc., may be protected against fire by applying INSULAG as a veneer coating. The fire retardant properties of INSULAG render it ideal for this purpose. v CENTRAL USES--INSULAG has such a wide range of uses that it is indispensable as a plastic lagging in plants using fuel fired furnaces. It is "the lagging material of a thousand uses." QUICK SUMMARY 1* MMh t* f trt brick fa tenfetla* wit*. 1/44 bml rtaral* capacity at In brick for mb< beat Urn. Bifb ccbcikal ibitk OiantlM t--ratmrc fJM'F. taUrfcrc. Lifbt wcfebl yet mt4 uf ctroa*. aba ccfckly. A4atcbfe wbrtb Ut practkaHj rrry ferric* accdlafe wafefeU--*--. Q at wafer feakft 4a act liny. tnnb tech appU4 b an tfea co lack wbca INSULAG b tUppeJ in SO lb. kifv net. 16118 properties of insulag eoh thermal conductivity-INSULAG retains practically constant insulating values throughout its service range, so that under varying conditions and temperature changes there is no appreciable loss of insu lating efficiency. One inch of INSULAG has an insulat ing value equal to about nine incket of fire brick and has about 1H0 the heat storage capacity of fire brick walls of equal heat flow. Therefore, relatively thin applica tions of INSULAG may be substituted for heavy masses of refractories; heat losses are reduced and furnace production is increased. HIGH MECHANICAL STRENGTH--INSULAG it differ ent. It develops high mechanical strength upon drying and successfully withstands shock, moderate abrasion and vibration. The impact of a hammer will cause a dent in INSULAG and may even crack it, but the blow will not cause it to break away readily from the equipment to which It was applied. This is most advantageous on drums, tanks, pipe lines and other equipment subject to rough usage. HIGH TEMPERATURE LIMITS--INSULAG will with stand a wide range of applications for high temperature direct exposure and is recommended for interface tem peratures up to 2200'F. EXPANSION -- INSULAG expands after application; physical shrinkage eliminated. LIGHT HEIGHT -- On the average, three pounds of INSULAG covers 1 square foot to a thickness of 1 inch. Varying conditions, methods of application, hard trowel ing, kinds of surfaces, variations in mixing, water con tent, and temperature of surfaces at time of application may require more material. QUICK SETTINC -- INSULAG cold-sets firmly in 24 hours to 48 hours and in much less time when subjected to heat. The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish suit able for painting. ADAPTABILITY--INSULAG possesses properties neces sary for "roughing" coat and "finishing" coat, or two coats by one application. The user of INSULAG does not find it necessary to carry in stock two or three different materials for the same job. h ater RESISTANT--INSULAG, after aetting, does not dissolve or collapse from Chatact with water, oil or steam. This is a decided advantage in plant maintenance. INSULAG is a superior praduct for insulating equip ment exposed to the weather. NON-INJURIOUS--INSULAG contains no mineral wool, or fine slag particles which are irritants to the hands or other parts of the body. A feature of INSULAG which particularly appeals to many users is the beautiful, smooth, white surface of a trowelled finished job. If desired an INSULAG trowelled finished job can be treated with Quigley TRIPLE-A Protective Coatings in white, black, colors or aluminum. Various combinations of INSULAG with other INSULINE Products can be made for specific applications. Hf MNw Orton Cwted WM INIUUO. N* WhmIh w Is&ulaoT' nirtiMr us . >. i mi. uii) hwtaM was pu. Tak m4 Mm inIulao. Ott btntm hwloNd Wife 16119 insulag-thickness in inches required for various hot face temperatures 0 l TEMPERATURE OUTSIDE FACE OF INSULATION DEGREES FAHR. IASID on still ai* at to'f. THIS CURVE IS IASID ON THE INSULATING MATERIAL CAST AND DRIED AND WITH A SURFACE EMISSIVITY FACTOR OF 0 19 How to Determine He*t Saving* Effected by INSULAG Chart above indicates the heat loss through graduated combination thicknesses of INSULAG, as well as the temperature of the outside surface of the INSULAG at given temperature for the hot surface.I. I. To determine the thickness of INSULAG required to give an outside surface temperature. 130*F.? Follow 130'F. line upward until it meets 500*F. curve line. At this point follow horizontal line and read 2 in. Therefore a 2 in. thiekness of INSULAG is required. 2. To determine the heat loss through given thickness of INSULAG or from outside face temperature. Ezamplt: Similar conditions as that given under "1". Ezamplt: Temperature of the hot surface is 500`F. From 130*F. at bottom of chart follow upward until What total thickness will give a temperature of about you read 90 R. *. u.'s on the upper scale. 4IS tnm QUIGLEY COMPANYl.C Nw York IT. N. Y. M & L SUPPLY CO. BOX 368 - BUTTE, MONTANA. BOX SOD3 - GREAT FALLS, MONT. ullvtin IS2F--4M--I-4C--AMP.--ThU eanceU and luperaede* all previou* literature c 16120 HOW TO USE INSULAG (IUf. U. S. ff.l. Off.) A Plastic Refractory Insulator and Sealer for Lagging Inferior and Exterior Surfaces of High Temperature Equipment INSULAG when mixed with enter BLOATS. In order to Mcurc maximum insulating efficiency BLOATING MUST TAKE PLACE AFTER AP PLICATION--NOT IN THE MORTAR BOX. Use only quantity of INSULAG tbit can be mixed and applied within twenty minutes in a clean mortar box ot wheelbarrow. Add sufficient water to INSULAG to make a smooth easy-working mixture. Lite clean fresh water at 60-65P. Ao average mixture takes about ten and one ball (10'A) gallons of water to a one hundred pound bag. More or less water may be used for various types of work. Mix the batch thoroughly and quickly with a hoe or shovel, turning the mixture over to be sure all of the INSULAG is saturated with water. Apply INSULAG promptly after mixing so that the BLOATING TAKES PLACE ON THE WORK INSTEAD OF IN THE MORTAR BOX. Make a fresh batch for each application. Mix only quantity' required. Close beg tightly to keep the unused ma terial in good dry condition. All surfaces which are to be covered with IN SULAG should be dry end clean--free of dust, loose scaly rust, paint and grease. When surface is painted with ajpbalt products, seme should be en tirely removed before application. INSULAG is applied fay either bend application, premised pneumatic guns, syphon guns or gunnidng. INSULAG should liapplisd so uniform thickness -r-allow bloating trim so tske place and INSULAG to set Smooth hard Sakh it obtained by wet troweling finishing cost which makes INSULAG water resistant. All application! exceeding >A* should he rein forced, prafcraMy with 2" x r 14 gauge square mesh tied or affixed to the surface being insulated. this to be on approximately iff" centers. Each ad ditional 1" to llA" should be similarly reinforced. The previous applied INSULAG should be scored or scratched while still moist to insure proper hood ing of the additional thickness. For hot ekklicelion, a small quantity of INSULAG should be diluted into a chick peint consistency and painted on the entire surface, which will rapidly dry. Then spot-coat with regular mix INSULAG, allow the spot-coats to set up, and than fill with INSULAG. Toe additional thickness, use reinforcing as described above. > Where INSULAG is applied over porous surfices the reinforcement, as described above, should be ap plied end securely fasttoed. INSULAG diluted to t stucco consistency should be painted to seel any absorption of this porous material it., ($% magnesia, asbestos, rockwool, fibreglass, Mock in sulation). After this priming coat, the normal INSULAG application can be made. INSULAG will set up bard in to 24 hours de pending upon temperature and atmospheric condi tions. For large valves, flanges and intricate shapes, INSULAG may be hand molded to this equipment. INSULAG, when set, will not dissolve or coUepee from contact with water, oil or creosote; is resistant to vapors of steam, add or alkaline solutions. Should it become wet, heat will restore its original insulating value. The above instructions cover general applications. However, for large surfaces or Gun appliesfirms, or when it is desired to use INSULAG alone or in combination with ocher materials to form panel construction, recommendations will he furnished upon request Quigley Company me. Menufeclurm of Refrectory Specieltitt W Peintt 415 Madison Avanut/ Naw York 17/ N. Y. Dittriknlort with Slocks end Service to Every Industrie! Center Got QuigfGy*WfM...To Economize IM$UUO-O1 SMAMR. 16121 IN S U L *.^--THICKNESS IN INCHES REQUIRED FOR VARIOUS HOT FACE TEMPERATURES THICKNESS OF INSULAG IN INCHES 2|sij S El :Uf 5> III k zmilitff' f*fils l*uir {llljt ! s *U [1 tit ?;'msiiPffi!l:r[l,|' fill! it 111 :>?1 i?R s. i: THICKNESS OF INSULAG IN INCHK.............. THIS CURVE IS BASED OH THE INSULATING MATERIAL CAST AND DRIED AND WITH A SURFACE EMISSIVITY FACTOR OF 0.89. TEMPERATURE HOT SURFACE DEGREES FAHR. TEMPERATURE HOT SURFACE DEGREES FAHR, EFFICIENCY OF VARIOUS THICKNESSES OF IN S U L T 16122 7 / -7 S ^JUtGLEY COMPANY, INC. 32Ct.42NOST.NCWYO*K.N.V 10017 212 IP 3-3444 TYPICAL ANALYSIS DATA PRODUCT: INSULAO DESCRIPTION t INSULATINO LAOOINO MATERIAL P.C.E.t CONE 9 (2345P) SERVICE LIMIT: 2000F (Exposed), 2200F (Interface) WEIGHT PER CUBIC FOOT: 36 lbs. CHEMICAL ANALYSIS ee S102 AI6O3 PeiOc CaO MgO T102 Alkalies L.O.I. *6.0ft 24.6 1.4 19.5 4.9 0.6 1.1 1.9 THERMAL CONDUCTIVITY: (BTU/Sq. Ft./Hr./>?/In.) Mean Temp. 500F 1000F 1500F 'K* :R 56 SHRINKAGE: NONE MODULUS OP RUPTURE: SEE i * \\ rN ^ 770 This data Is average results of control tests and is subject to variations on Individual tests. These results should not be used as aaxlmua or ailnlaua for specification purposes. A Subid<rv of CHAS PPIZCA A CO . INC 16123 Quigle Manufacture 527 Fifth Av Rirucroar Dtvision OMPANYnc trial Specialties York 17, N. Y. Hi i.uti% N. 327*11 INSULAG iJHUnfi rnjln*--H** I*. ff. Pt Off i REFRACTORY PLASTIC INSULATING LAGGING A Oil Rtfiftcrv T*wrt 1 INSULAG is a su|>erior refractory lagging with unsurpassed insulating properties for use on high or low-temperature equipment. INSULAG may l>c applied on hot or cold metal surfaces, and ns a finishing coat for Insulating Block or other insu lation. INSULAG possesses at recommended tem|H-iatures exceptionally high refractory and insulat ing properties. INSULAG is used at operating temperatures at which other laggings fail. Its unusual low heat storage and low thermal conductivity make INSULAG a most effective in sulator for the control of temperatures. INSULAG permits reduction in thickness of heavy refractory walls and, in turn, decreases the heat capacity of the total structure. Fuel savings, constant tempci atures and increased production result front it> use. INSULAG increases in thickness after applica tion and retains this increased volume throughout its entire range of service temperatures. IN SULAG, after it has set, does not dissolve or col lapse from contact with water, oil or steam, which properties make it an outstanding product. 16124 art >*,! WHERE TO USK Uoilers'-Breechin^v-l fcaccrs. Jioc Air Duces--Stills--Vessels. Troughs Aluminum furnaces. Hack up water walls. InMtl.Ke Turbines. Towers--Vessels--Tanks. ('.lass plants on Regenerator. Recuperator anti brick Pot Cap. Mato Pomace Crown anti Lehers. Air Heaters. ** Combination with Q-PANELCROMF. in abrasive resistent linings. Combination with PLASTIC INSULCRETE for PANELS for Heat Treating Furnaces and other diversified applications. , SUMMARY OF PROPERTIES how to use Entire contents of bag should be thoroughly mixed be fore adding water. For Plastering Mix use approx. 9'/a gal. of water per SO lbs. For Casting use approx. 10*/J gal. water per $0 lbs. Use fresh water CO* to 70* F and add to dry PANELAG. Mix only what can be applied in SO minutes. Mix hatch thoroughly in concrete mixer from two to fisc minutes or witli hoe in mortar box. Allow PANELAG to cure for twenty-four (24) hours at temperature of (iO*F. to 70*F. but not lower than S0*F. Allow additional twenty-four (24) hours for preliminary air-drying before placing in service. Shrinkage IH00*F mmt-hci to dry Do not allow to freeze during applying-curing or air drying stages. Thermal Csnditdivily CoveroO* Pt-cWd MkiF--.S6 UhkiT--.70 1 Sil.ll --0.R f < '(- per eu. fi IM.j'icr *0= pet ru. fi. lh. B.iy' Final drying should be obtained by gradually heating to a temperature of 200*F. to 250*1\ and held for twelve (12) hours, then gradually increased to 400*F. and held for twelve (12) hours, then raised 100*1'. per hour until maximum operating temperature is reached. Cm heat usss eta so ft. tea mour-msco cn soil tua or looter I' \ \l I A<. M ) OW2GLEY COMPANY, INC. Munufudurers of Rc(.octorii -- Imu'ations -- Points i.'35 b, 42nd Street In <. * Ml' v \.{.> ,J. . all /-.i.-.. 1*11,1,*. New York, W.Y. 1C-017 Quisle) Cum|>dM) ul Ldti.tJd, I (J.. I ...... ... <5 Prim..! m I 16125 3^ I N S U LAG a*. Q.LhLM. A HIGHLY EFFICIENT INSULATING LAGGING With Air-sotting Properties for a Wkfe Range of Temperature Applications 16126 INSULAG is superior refractory lagging with unsurpassed insulating properties for use on high or low temperature equipment It can be applied on hot or cold metal surfaces, and as a finishing coat for insulation. INSULAG possesses at recommended temperatures exceptionally high refractory and insulating properties. INSULAG is used ai operating temperatures at which other laggings fail. Its unusual low. heat storage and low thermal conductivity make INSULAG a most effective insulator for the control of temperatures. INSULAG permits reduction in thickness of heavy refractory walls and, in turn, decreases the heat capacity of the total structure. Fuel savings, constant temperatures and increased production result from its use. INSULAG increases in thickness after application and retains this increased volume throughout its entire range of service tempera tures. INSl'LAG, after it has set. does not dissolve or collapse from contact with water, oil or steam, which properties make it an out standing product. S'l 1-S:in With INSULAG POWER PLANTS --INSULAG mu;- thengineer's demand for a suitable materia' for covering turbines, feed wiler heaterhot liquid age tanks, drum.-, smok.. flues, stack- , ipes and flanges. It is al-< recommended as insulation in back of re fractory tile of water wall boilers an I outside fire brick walls in boibr furnarconstruction. ON BOILER DRUM'--INSl'LAG. used on the boiler drums because it does not crack in service, can be walked on without de struction, and does not collapse due to steam leaks or water dripping on same. FIRE-PROOFINC--Bins, walls, roof struc tures, furnace rooms, columns, etc., may be protected against fire by applying INSULAG as a veneer coating. The fire retardant properties of INSULAG render it ideal for this purpose. v CENTRAL USES--INSULAG has such a wide range of uses that it is indispensable at a plastic lagging in plants using fuel fired furnaces, it is "the lagging material of a thousand uses." QUICK SUMMARY 1* amk Wick la lanktla* t&Ju 1/M fcaat Mara** ~|--"t ef in hrttk far bam fcaa' iaw. fck tearkaalral itmgti 0>a>tl>| taanrstv* UM*/. taterfae*. Ufbt vatrfct--rat ruH itnu San tafcklr- AteatakU -taKakb far >rwtk*Hy mry kacriM a*W Water flate at teaad ar vater taaki A* aa Item. timfc ii teak Mttarf b tear* Uaa aa lack vbaa Artet V INSULAG U shipped in 50 Ik, kifi, nei. 16127 PROPERTIES OF INSULAG LO* THERMAL t.ONDicnvm-INSULAG retains practically constant insulating values throughout its service range, so that under varying conditions and temperature changes there is no appreciable loss of insu lating efficiency. One inch of INSULAG has an insulat ing value equal to about nine inches of fire brick and has about lHO the heat storage capacity of fire brick walls of equal heat flow. Therefore, relatively thin applica tions of INSULAG may be substituted for heavy masses of refractories; heat losses are reduced and furnace production is increased. HIGH MEt'.H AN1CAI. STRENGTH --INSULAG it differenl. It develops high mechanical atrength upon drying and successfully withstands shock, moderate abrasion and vibration. The impact of a hammer will cause a dent in INSULAG and may even crack it, but the blow will not cause it to break' away readily from the equipment to which it was applied. This is most advantageous on drums, tanks, pipe lines and other equipment aubject to rough usage. HIGH TEMPERATURE LIMIT--JNSULAG will with stand a wide range of applications for high temperaturr direct exposure and is recommended for interface tem peratures up to 2200'F. EXPANSION -- INSULAG expands after application; physical shrinkage eliminated. LIGHT a EIGH1 -- On the average, three pounds of INSULAG covers 1 square foot to a thickness of 1 inch. Varying conditions, methods of application, hard trowel ing, kinds of surfaces, variations in mixing, water con tent, and temperature of surfaces at time of application may require more material. QUICK SETTING -- INSULAG cold-sets firmly in 24 hours to 48 hours and in much less time when subjected to heat. The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish suit able for painting. ADAPTABII.ITt--INSULAG possesses properties neces sary for "roughing" coat and "finishing" coat, or two coats by one application. The user of INSULAG does not find it necessary to carry in stock two or three different materials for the same job. ATER RESISTANT--INSULAG, after setting, does not dissolve or collapse from contact with water, oil or steam. This is a decided advantage in plant maintenance. INSULAG is a superior product for insulating equip ment exposed to the weather. NON-injurious--INSULAG contains no mineral wool, or fine slag particles which are irritants to the hands or other parts of the body. A feature of INSULAG which particularly appeals to many users is the beautiful, smooth, white surface of a trowelled finished job. If desired an INSULAG trowelled finished job can be treated with Quigley TR1PLE-A Protective Coatings in white, black, colors or aluminum. Various combinations of INSULAG with other 1NSUL1NE Products can be made for specific applications Flf, Drin CmM WMi INFULAO. H* Wrmpptaf pr Ha- T*k *4 Mtr femtfk M Ot\ far** lawtotvd Wtf* (Ml/LAO. -r 16128 INSULAG-THICKNESS IN INCHES REQUIRED FOR VARIOUS HOT FACE TEMPERATURES 1.1. U. LOST Mt SO. PIET PI ft HOUft THICKNESS OF INSULAG IN INCHES TEMPERATURE OUTSIDE FACE OF INSULATION DEGREES FAHR.mseo on stiu a/p at to f THis CUtVf IS PASCO ON iHl INSU1ATINC MATHlAt CAST AND DPIID AND WITH A SURFACE iMISSIVITt FACTOR 01 0 S9 How to Determine Heat Savings Effected by INSULAG. Chari Above indicates the heat loss through graduated combination thicknesses of INSULAG, as well as the temperature of the outside surface of the INSULAG at given temperature for the hot surface.1 130 r.7 follow lau r. line upwara unut n nr.' 500#F. curve line. At this point follow horizontal low and read 2 in. Therefore a 2 in. thickness of INSULAG is required. 2. To determine the heat loss* through given thicknc- of 1. To determine the thickness of INSULAG required to INSULAG or from outside face lemjtcraturc. give an outside surface temperature. Eram/ifr: Similar conditions as that given under "1" Erample: Temperature of the hot surface i 500*F. From 130'F. at bottom of ehart follow upward until What total thickne** will give a temperature of about vou read f>0 R U u > on the upper scale. 41S Madison Avtnut QUIGLEY COMPANY.nc II 4 L SUPPLY CO. BOX 363 - BUTTE, MONTANA. ulktin S32F--*M--14*--AMP --Thi. ctnc#l* and BOX murrudw all 2033 - GREAT pre%N>u lilr*tur# PALLS, MONT. New York 17. N. Y. K'.i c 16129 HOW TO USE INSULAG (lUf. u. *. on.) A Plastic Refractory Insulator and Sealer for Lagging Interior and Exterior Surfaces of High Temperature Equipment INSULAG wbtn mixed with water BLOATS. In order to secure maximum insulating efficiency BLOATING MUST TAKE PLACE AFTER APPLICATION--NOT IN THE MORTAR BOX. Use only quantity of INSULAG that can be mixed and applied within twenty minutes in a clean mortar box of wheelbarrow. Add sufficient water to INSULAG to make a smooth easy-working mixture. Use clean fresh water at 60-6JF. An average mixture takes about ten and one half (101/)) gallons of water to a one hundred pound hag. More or leas water may he used for various types of work. Mix the batch thoroughly and quickly with a hoe or shovel, turning the mixture over to be aurt all of die INSULAG is saturated with water. Apply INSULAG promptly after mixing so that the BLOATING TAKES PLACE ON THE WORK INSTEAD OF IN THE MORTAR BOX. Make a fresh batch for each application. Mix only quaacity required. Close hag tightly to keep the unused ma- tanal in good dry condition. All surfaces which are to be covered with IN SULAG should be dry and dean--free of dust, loose scaly rust, paint and grease. When surface is painted with aspnalt products, same should be en tirely removed before application. INSULAG is applied by either hand application, premised pneumatic guns, syphon guns or gunoiting. INSULAG should be applied to uniform thickness allow Moating actioo to take ptact and INSULAG so set Smooth hard Soldi is obtained by wet troweling inlshing eoat, which makes INSULAG water resistant. All applications exceeding should be rein forced, preferably with 2" x 2" x 14 gauge square aatsh tlii or affixed to the surface being insulated, tiiis to be on approximately 16" centers. Each ad ditional 1" to UA" should be similarly reinforced. The previous applied INSULAG should be scored or scratched while still moist to insure proper bond ing of the additional thickness. for tol tfOlleoiion, a small quantity of INSULAG should be diluted into a thick paint consistency and painted oo the entire surface, which will rapidly dry. Then spot-coat with regular mix INSULAG, allow the spot-coats to set up, and than 611 with INSULAG. rot additional thickness, use reinforcing as described above. Where INSULAG is applied over porous aurfsces the reinforcement, as desenbed above, diouid be ap plied and securely fastened. INSULAG diluted to a stucco consistency should be painted to seal any absorption of this porous material Lc., (tf^e magnesia, asbestos, rockwool, fbreglxss, block in sulation). After this pruning coat, the normal INSULAG application can he made. INSULAG will set up hard in to 24 hours de pending upon temperature and atmospheric condi tions. For large valves, flanges and intricate shapes, INSULAG may be hand molded to this equipment. INSULAG, when act, will not disolve or collapse from contact with water, oil or creosote; is resistant to vapors of steam, arid or alkaline solutions. Should it become wet, heat will restote in original insulating value. The above instructions cover general applications. However, for large surfaces or Gun application* or when it is desired to use INSULAG alone or in combination with other materials to fora panel construction, recommendations will be fumtrived upon request. Quigley Company c. Mnv/srfxrm #/ Rtfrattory Sprcioltiet and fainti 415 Madison Avonuo/ Now York 17, N. Y. Distributers with Slocki and Strritt in Every Industrial Ctnttr Oof Qufgfoy*Wiso...To Economise tHUHAGOI - Mt - AMR. 16130 IN S U L ^ ^ --THICKNESS IN INCHES REQUIRED FOR VARIOUS HOT FACE TEMPERATURES THICKNESS OF INSULAG IN INCHES t > THICKNESS OF INSULAS IN INCHES,.,,.. THIS CURVE IS BASED OH THE IHSULATIHG MATERIAL CAST AMD DRIED AHD WITH A SURFACE EMISSIVITY FACTOR OF 0.89. TEMPERATURE HOT SURFACE DEGREES FAHR. EFFICIENCY OF VARIOUS THICKNESSES OF INSULAR TEMPERATURE HOT SURFACE DEGREES FAHR v 161 31 *7 i - a ^JUIGLEY COMPANY. INC. I 43NO T NtW VOMK. N V 10017 MJ IK 3 3444 TYPICAL ANALYSIS DATA PRODUCT: INSULAO DESCRIPTION: INSULATINO LAGOING MATERIAL P.C.E.: CONE 9 (2345?) SERVICE LIMIT: WEIGHT PER CUBIC POOT: 2000P (Exposed), 2200? (Interface) 36 lbs. CHEMICAL ANALYSIS: S102 AI&O3 P*20| CaO MgO TIO2 Alkalies L.O.I. 46.0% 24.6 1.4 0.0 1.1 1.9 THERMAL CONDUCTIVITY: (BTU/Sq. Pt Mean Teap 500F 1000P 1500P :E.56 SHRINKAGE: NONE MODULUS OP RUPTURE: SEE CHART A-4797 770 This data is average results of control tests and is subject to variations on individual tests. These results should not be used as bsxIbub or Biniaua for specifieation purposes. A Svb*(d<iy of t MlZf * A CO INC 16132 Quigle Manufacturi 527 Fifth Avalue-- KimcTMT Dnmto* OMPANYINC. trial Specialties York 17, N. Y. Hi mmin Nil INSULAG r n rt uft REFRACTORY PLASTIC INSULATING LAGGING Oil Itfotry 1 INSULAG iii u su|>erior refractory higgine "Mi unsurpassed insulating pro|>crties for use on hie! or low temjierature equipment. INSULAG nm> applied on hot or cold metal surfaces, ami afinishing coat for Insulating Block or other in" lotion. INSULAG possesses nt recommended temp. i atures exceptionally high refractory and insulaiin*r pro|ierties. INSULAG is used at operating tem|>erutures at which other laggings fail. Its unusual low heat storage and lo" thrum.: conductivity make INSULAG a most effeitiv. n sulator for the control of temperatures. INSl'I.Ai. permits reduction in thickness of heavy refrartmy walls and. in turn, decreases the heat capacit> m the total structure. Fuel savings, constant tempi iatures and increased production result from ituse. INSULAG increases in thickness aftei apple.. tion and retains this increased volume throughout its entire ranire of service tem|>eraturcs INSULAG, after it has set. does not dissolve m mllapse from contact with water, oil or steam, which propertiesmnke it an outstanding product. 16133 HIGH TEMPERATURE LIMITv-INSULAG will with Und a wide range of applications for high temperature direct exposure and is recommended fnr interfair tern peratures up to 2200'F. EXPANSION -- INSULAG expand; after application, physical shrinkage eliminated. LIGHT HEIGHT -- On the average, three pounds of INSULAG covera 1 square foot to a thickness of 1 inch Varying conditions, methods of application, hard ti " ,' ing. kinds of surfaces, variations in mixing, uatei o n tent, and temperature of surfaces at time of appl; a-1. may require more material. QUICK SETTINC -- INSULAG cold-sets firmly in 24 hours to 48 hours and in much less time when subjected to heat. The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish able for painting. PROPERTIES OF INSULAG tom THERMAL CONDUCTIVITY -- INSULAG retains practically constant insulating values throughout its service range, so that under varying conditions and temperature changes there is no appreciable loss of insu ADAPTABILITY--INSULAG possesses properties neres sary for "roughing" coat and "finishing" coat, or two coats by one application. The user of INSULAiG does not find it necessary to carry in stock two or thretdiffn - ent materials for the same job. lating efficiency.One Inch of INSULAG has an insulating value equal to about nine inches of fire brick and has about 1 40 the heat storage capacity of fire brick walls of equal heat flow. Therefore, relatively thin applica tions of INSULAG may be substituted for heavy masses of refractories; heat losses are reduced and furnace R ATER RESISTANT--INSULAG. after setting, does n t dissolve or collapse from contact with water, oil oi steam. This is a decided advantage in plant maintenance INSULAG is a superior product for insulating equip ment exposed to the weather. production is increased. NON-1NJURIOUS--INSULAG contains no mineral w.u-1 HICH MECHANICAL STRENGTH--INSULAG is different it develops high mechanical strength upon drying and or fine slag particles which are irritants to the hands or other parts of the body. successfully withstands shock, moderate abrasion and A feature of INSULAG which particularly appeals vibration. The impact of a hammer will cause a dent in to many users is the beautiful, smooth, white surface INSULAG and may even crack it, but the blow will not of a trowelled finished job. cause it to break away readily from the equipment to which it was applied. This is most advantageous on drums, tanks, pipe lines and other equipment subject to rough usage. If desired an INSULAG trowelled finished job can be treated with Quigley TRIPLE-A Protective Coatings in white, black, colors or aluminum. Various combinations of INSULAG with Other INSULINE Products can be brick TO hour rt.'ln Thick `F-/P*1 BRIC-K made for specific ipplications inyvlag soo* f tooo-f tsoo-f 1141 Qvlilry C*,. Im 16134 USES OF INSULAG PETROLEUM IMHSTRt -- Refineries and Natural Gasoline plants use INSULAG on towers. lank*, treater*, stills, boilers, breechintrs. pipe lines and for fire proofing supporting steelwork, panel construction of still furnaces, Imtttc plates and door linings. METALU RlllCtl. FURNACES-- INSULAG is used for insulating heat treating, forging, annealing, recuperators, reverberatory, and open hearth furnaces; for hot blast stoves, bustle pipes, hot blast mains, flues, pipes and other heated equipment where insulation is required. CERAMIC PLANTS--INSULAG is used on kilns, glass lehrs, glass tanks, hot air pipes, underground flues, recuperators and checker chambers. Plants manufacturing pottery, glass, brick, etc., find it most adaptable. POWER PLANTS--INSULAG meets the engineer's demand for a suitable material for covering turbines, feed water heaters, hot liquid storage tanks, drums, smoke flues, stacks, pipes and flanges. It is also recommended as insulation in back of re fractory' tile of water wall boilers anil outside Are brick walls in boiler furnace construction. Fig < U'f INSUlAt Dch Catiftgt 0v W.tr Fig Oi' INSULAG. Ifttw o'dd CENERAL USES -- INSULAG has such a wide range of uses that it is indispensable as a plastic lagging in plants using fuel flred furnaces. It is "the lagging material of a thousand uses." F1RE-PROOF1NC--Bins, walls, roof struc tures. furnace rooms, columns, etc., may be protected against Are by applying INSULAG as a veneer coating. The Are retardant properties of INSULAG render it ideal for this purpose. ' m4 Otl Tat ~ IHtULAO. Hhf------ I IMSULAO I WEATHER-PROOFINC--While INSULAG is not injurod by contact with the weather, yet to retain maximum insulating effi ciency at all times it is often desirable to waterproof INSULAG with TRIPLE-A Products. Pig 4 - FWId Oil Trw--* hvsHwHd WM INSULAG [] 16135 Fit. I*SmU hi * Exterior *1 OH Flrorf Martas Ty*# |lt>n WMi IHSULA&. Fit . Iftwlottd WMi IMSUIAC. Fif J-Wotar Taai IMSULAt. loHar DamasHc Fvf 0(1 Iw** I--ItHd WMt INSULAC Cwfs Haof Losses Reduces Fuel Costs Improves Heot Control Widely Used in Oil Industry--Oil pro ducers find nothing like INSULAG to insulate field equipment.'Permits better heat control Requires less fuel to maintain constant heat. They simply fasten metal lath on equipment and apply INSULAG, which sets quickly-- adheres to hot or cold surfaces--expands after application and retains volume when set-- develops high mechanical strength -- with stands shock, moderate abrasion and vibra tion-durable--defies weather--does not lose insulating value after repeated heating and cooling. Makes a white, hard-finish surface, unaffected by moisture. Good Results on Many Application* --Famous soap manufacturers use INSULAG for insulating steam headers, breechings and hot water tanks with good results. On Boiler Drums -- INSULAG. used on the boiler drums because it does not crack in service, can be walked on without destruction, and does not collapse due to steam leaks 01 water dripping on same. For Oil Burners--Internationally known oil corporation's technical engineer recom mends INSULBRIX and INSULAG to fuel oil burner installers in his district for all oil burner work. "Quigley INSULBRIX, com bined with INSULAG, have all the desirable requirements for domestic combustion cham ber lining and insulation." INSULAG Applied With Boilers, Still* and Furnaces on the Line--Chief engi neers and superintendents who cannot believe brick walls can be insulated successfully with boilers or stills on the line, are invited to look at installations with INSULAG applied undei these conditions. INSULAG can be used in Quigley Panel Type Construction which ha* worked out successfully in many oil refinery stills. [4) 16136 On Regenerator Chamber Ovens -- Eastern Public Service Corporation coke plant uses INSULAG in walls of ovens. Former practice in repairing fronts of regenerator chambers was to use two V& in. walls of fire brick with a 7 in. clear space in which they used insulating powder in the bottom and mid dle sections, and insulating brick at top. The outside wall of these regenerator cham bers is built of a thickness of 4V4 in. of fire brick. The inside temperature of chamber is 2300`F. In using INSULAG they laid up both the inside and outside fire brick wall, then filled the center with 7 in. of INSULAG. Well pleased 'with adoption of INSULAG due to increased insulating value, plus ease of appli cation. On Foundry Furnace Wall -- Large foundry applied INSULAG 2>4 in. thick on 13V in. silica brick wall while furnace wrs under heat. On the very hot surfaces they brush coated the wall of equipment to be insu lated with a diluted batter of INSULAG of heavy paint consistency to obtain good ad hesion and then built up 2</s in. thickness in three layers applied at intervals. Resulted in a smooth coat which did not shrink or crack. Used nails in wall to help anchor INSULAG In Coke Oven Plants--INSULAG shields used for coke oven patching at plant of a large eastern utility. One used on pusher side of ovens and another on coke aide. These have been in use several months doing an excellent job in closing the oven and effectively protect ing men from the heat. Shields of this charac ter should be used in ever}' by-product coke oven plant for: 1. Protection of. the ailiea brick from the chilling action of fte air which might result in spalling. 2. Protection of the men from the blister ing effects of the radiant heat; thus permittingthemto do a more efficient job of patching. 1 J i [ J ; f I . Supersedes Water Cooling System-- Manufacturer of locomotive parts well pleased with results of using INSULAG to insulate small industrial furnaces. These furnaces were formerly water cooled but this was aban doned in favor of INSULAG which is more satisfactory in every way and eliminates water freezing in winter. r i f i l *n (Mwutot. inwiao mt msuieasti u u* iwu< h*. n Plf. Mlmi iimti MiM Win MUkAC QUICK SUMMARY 1" equals 9" of Are brick in insulating value. 1 40 heat storage capacity of Are brick for same heat Aow. Hifh mechanical strength Operating temperature 2200*F. interface Light weight--yet rugged and strong, Seta quickly. Adaptable--uitahle for practically every lagging need. Water resistant--steam. oil or water leak* do not destroy Expand*--an inch applied is more than an inch when dried. 3 lbs. of Insulag cover* 1 *q ft. 1* thick Packed in 100 lb. bag* 16137 INSULAG--THICKNESS IN INCHES REQUIRED FOR VARIOUS HOT FACE TEMPERATURES *.T u. LOST PER fiO FEET PER HOUR THICKNESS OF INSULAG IN INCHES THICKNESS OF INSULAG IN INCHES TEMPERATURE OUTSIDE FACE OF INSULATION DEGREES FAHR. BASED ON STILL AIR AT 80*F Horn- to Determine Heat Savinrt Effected by INSULAG. Chert above indicates the heat loss throufh graduated combination thicknesses of INSULAG, as well as the temperature of the outside surface of the INSULAG at iriven tem|*rature for the hot surface. 1. To determine the thickness of INSULAG required to five an outside surface temperature. ip/c.4 Temperature of the hot surface is 600*F. What total thickness will five a temperature of about ISO'F.? Fellow ISO'F. lint upward until it meet* 600*F. curve line. At this point follow horizontal line and read 2 in. Therefore a 2 in. thickness cf INSULAG is required 2. To determine the heat loss throufh riven thickness of INSULAG or from outside face temperature. Exomplr: Similar conditions as that riven under "1" From ISO'F. at bottom of chart follow upward unt>' you read 00 B t. u.'s on the upper scale. 161 16138 EFFICIENCY OF VARIOUS THICKNESSES OF INSULAG TEMPERATURE HOT SURFACE-DEGREES FAHR. EFFICIENCY OR PERCENT OF HEAT SAVED BASED ON STILL AIR AT SO*r The efficiency of INSULAG is obtained by subtracting the heat loss through the INSULAG from the heat loss of the surface not insulated and dividing the difference by the heat loss of the surface not insulated. Chart above indicates the efficiency or percent of heat saved by the application of various thicknesses of INSULAG. Hiumplc: For same conditions used for chart pagt M6", from 500'F. following hontonlal line until you jntet sect 2 in. curve line and reading directly downward you have 94.75. Therefore the application of 2 in. INSl'LAG in a hot face of SOO'F. saves 94.75- of the radiation losses. [7] 16139 OTHER QUIGLEY INSULINE PRODUCTS INSULIRIX IS*. . S PM M l INSULBRIX arc Ufht waight cellular low heat storage insulating Are brick for direct or indirect exposure to temperatures In boilers, stills, metal lurgical furnaces, ovens, and kilns. Msde for service temperatures up to SOOO'F. INSULBRIX are made in several brands from onetenth to one-seventeenth the heat storage capacity of heavy refractories for same heat flows. ]' has an insulating value of Stt* to 6' of Are brick, permits heated equipment to reach operating conditions in lass time and meet fluctuations more rapidly. Result in increased output, conservation of fuel, decreased labor coats, improved furnace control and greater Comfort to the workmen. INSULCRETE I an v s. pm. se t INSULCRETE is a light weight cellular insulating refractory concrete for furnace linings, floors, door linings, heat ahields, shapes, covers, and kindred uses; recommended for temperatures up to 2500*F. No cutting, fitting or ramming--juaf pour into plans. 1* of INSULCRETE equals about 4* of Are brick in insulating value and has about one-seventh the heat storage capacity of fire brick walls of equal heat flow. INSULCLAD v S PM OS INSULCLAD -- is n surfacing material used f<u nrmor coating insulating brick. It seals the i*.!-. making an impermeable monolithic surface whul greatly reduces dusting nud gas absorption, redunlient flow through walls, resists abrasion and pen trntinn. INSULBONI)--a high refractory bonding mort: , in dry or plalic form, for bonding INSULBRIX INSULINE taw v s pm ee, INSULINE GROUND--used as an insulating fill of low heat storage capacity in back of thin furnace walla at aervice temperatures up to 2600* F. 1* of INSULINE GROUND has insulating properties equal to about 6* of fire brick. INSULINE SIZED AGGREGATE--used as an in sulating fill or with Portland cement or other suimhle binders to make an insulating concrete. OTHER QUIGLEY PRODUCTS A Qvlgloy Product for ovary refractory purpose SOMDIM6 MOtTAIS--fur Firr lirirlt-SWra Prirl. Imulating Firt Brick Hytempite--Airtet (wet) Fyre Mortar--Airtet (dry) QT Set--Heat Set (dry) Q-Chrome--Airaet Chrome (dry) Intulbond 2600--Airtet (weti Insulbond 2800--Airaet (weti Intulbond 3000--Airtet (wet) CASTARIKS--Fife Briek-tululating Fur Hmk Chrome Ore Catt Refract--Fire Clay Fire Brick Castable Intulcrete--Callable Lightweight Insulating Fire Brick Hearth-Crete--Chrome Magnetite Cattablr Chromecrete--Chrome Bate Castable PLASTICS--Fire Brich-Chrome Ore ' Mono-Line--Plaatie Fir* Brick Chremix--Chrome Ore Plaatic PHI (RICK--Ftr*f da**--Sufter Duty Missouri Pennsylvania INSULATING PIRI MICK Insulbrix--2600 Insulbrix--28(K> Insulbrix--3000 Al>< >. RIMACTORT COATINGS im- h^nlot,,^ Plantiei tnu! Caftahlei Q-Chromastic--Airaet Chrome base (wet i Insulclari--Airtet (dry) Alumina Rar INSULATION Insular--Plastic Insulation ACID PROOF CIMINTS Black Acid Proof Cement--Airtet (wet i Gray Acid Proof Cement--Airtet (wet) Quick-Setting Acid Proof Cement--Airtet idr\ White Acid Pnwif Cen>ent--Quickset (dry) Per Ivrtfter IafaraeHea wrHa Quigley Company**. Mtmmltelmm / Krfrufltrf SpttUhin tmi fii NEW YORK 17. N. Y. 27 Fifth Avmuc h CmiA. QuMy Cm*m) af Cml. Id-. UA<m. P. Q DimUmon KM Uorkj mi S+ake fa tmpmtmt ImiasMk Cmten Tbromghaaf far Vakoi U+t%, Cmmit. mi fa M OG* Ctmenu. Rutknn \.'* H -luM-f l*- AMI' Pl.n*..' .n l 16140 HOW TO USE INSULAG ia*t y. s. m. of.) A float** lifrKtory luilitir ik Snlir for U|(lif Interior nk faterlor Sirtam of Hlfh Tiaptrttm Bqetpneet. >l'l INSULAG when mixed with water BLOATS, to order to secure maximum insulating efficiency BLOATING MUST TAKE PLACE AFTER APPLICATION-NOT IN THE MORTAR BOX. ------- Openbag and pour only quantity of INSULAG into a das mortar box that on be mixed and applied within twenty minutes. Add ufident enter to INSULAG to make a smooth easy-working mixture. Use dean, fresh water at 60-<JF. An average mixture takes about ten and one-half (10)) gallons of water to a one hundred pound bag. More or less water may be used for various types of work. Mix the batrfj thoroughly and quickly with a hoe or above!, turning the mixture over to be sure all of the INSULAG is saturated with water. Apply INSULAG promptly after mixing so that the BLOATING TAKES PLACE ON THE WORK INSTEAD OF IN THE MORTAR BOX. Make a fresh batch for each application. Mix only quantity required, dose bag tightly to keep the unused material to good dry condition. Best results are secured by hand application by throw ing the INSULAG against the surface. Then smear to a uniform thickness. Allow bloating action to take place and material to set. Then apply finish coat by trowel. Smooth hard finish is obtained by use of wet troweling. Where more than 1* thickness of INSULAG is to be used, apply 1* and after thoroughly expanded and set, cover with 1' mesh #19 gauge wire netting, or with other suitable metal lath, securely fastened, and proceed with further application of INSULAG in similar manner. Where large volumes are to be applied at one time heavier gauge metal lath or wire netting will he required. All surfaces which arc to be coveted with INSULAG should be dry and dean-free of dust, loose scaly rust, paint and grease. When surface is painted with asphalt products, same abouM he entirely removed before appli cation. For hot surface application, a small quantity of INSU LAG should be diluted into a thick paint consistency and painted on the entire surface, which will rapidly dry. Then spot-coat with regular mix INSULAG, allow the spot-ooats to set up, and then fill in with INSULAG. For additional thickness, use reinforcing as described above. Where INSULAG is applied over porous surfaces, this surface should be painted with sufficient INSULAG to seal absotptioo of the porous material. Then i* mesh #19 gauge ante netting should be applied and securely fastened usd further INSULAG of regular mix applied Large flat anas an quickly and efficient!? lagged by the use of the Quigley Refractory Gun, which applies INSULAG mum more rapidly than is possible by hand. When two or more coats of INSULAG an to be used, the toughing coat should be allowed to stay rough--not troweled--to provide a hood for the succeeding coats. The finish coat should be applied after the roughing coat has act, but is still damp. A smooth troweled surface can be secured by retroweling the surface of the INSULAG with a moistened trowel or float juat before it is tbocougMy dry; or by applying another thin coat over the surface of the expanded or bloated INSULAG and troweling this thin coat. This will insun full expanded value of the applica tion. INSULAG will set up hard in from 2 to 24 hours, depending upon tsnpentan and atmospheric conditions. Bor the large valves and intricate shapes, INSULAG may be band molded to the equipment, or may be precast in knock-down forms (greased inside). The precast form may be fastened in place with light-gauge metal bands or fabric wrappings. INSULAG, when set, will not dissolve or collapse from contact with want; is resistant to vapors of steam, add or alkaline solutions Should it become wet, beat will restore iis original insulating value. When INSULAG will be exposed to the elements, to keep it from absorbing moisture, weather-proofing with Quigley TRIPLE-A Protective Coatings is recommended. The equipment should be placed in service, in order to thoroughly dry the INSULAG, prior to the application of the TRIPLE-A Products. The above instructions cover general applications However, for large surfaces or special applications, ot when it it desired to oae INSULAG alooe ot in combina tion with other materials to form pane! construction, rec ommendations trill be furnished upon request. Quigley Company me. Maanfaetmati af Kefraetarj SpteisMet ami hirntt 827 Fifth Avtsss, Now York 17, N. Y. Distributer! with Sietki ami Service As Every ladtutritl Crater vm uswin-Mt-av Oaf Qutglay-WI$a... T# fcoooafso 161 41 QUIGLEY CO., INC. PANELAG 3/t, High Temperature, Lightweight Refractory Plastic Insulation For Exterior ana Interior Insulation 1_ PANELAG is a dry material--packed in 50 lb. bags--when mixed with water, it becomes plastic. PANELAG easily cast into forms--molded by hand or plastered on vertical, horizontal or circular surfaces. PANELAG can be applied by GUN to any thickness desired with practically no rebound. PANELAG when applied in plastering consistency the use of prefabricated forms is eliminated. PANELAG can be plastered on flat or irregular surfaces to any thickness required, by building up in layersuse metal reinforcement--16 gauge 2x2 or 4x4 square mesh give best results and stability. PANELAG develops high mechanical strength upon drying and successfully withstands shock and vibration, has low thermal conductivity and low heat storage characteristics. PANELAG will withstand wide range of applications and is recommended for direct ti, -sure to temperatures up to, but not exceeding 1800*F. PANELAG shows no wet to dry shrinkage on normal applications. PANELAG is a lightweight insulation--the average weight per cubic foot is, when cast, 28# (21.5 square feet 1" thick per 50 lb. bag)when molded or plastered. 30# required when gunniting (20 sq. ft. 1" thick per bag). PANELAG after setting does not dissolve or collapse from contact with water, oil or steam. V here water proofing is required, a plaster coat of Quigley Water Proof Cement will produce a hard, smooth surface which can be painted if desired. PANELAG gives excellent results as lining for troughs of remelt aluminum furnaces. Has long life, eliminate the necessity of coetly renewals. PANELAG used by Package Boiler builders due to its low weight and high insulation value - eliminate hot spots. PANELAG PANELAG excellent insulatidn for air heaters--vibration and quirk changes in temperatures do not effect it. is being used in precast and plastered form on steam turbines due to its mechanical strengthresistant to shock--vibration--abrasion and moisture, with excellent thermal insulation. PANELAG PANELAG adopted by many as back up in water walls--heaters--stills and kilns, and electric furnaces. in various combinations with PLASTIC 1NSULCRFTK can be made into PANELS for STRI SS RELIEVING FURNACES-KILNS-LEHRS-HEATER and STILL linings-KILN and Dl Cl linings and other diversified applications for which specifications will be gladly furnished. PANELAG as a Back-up Insulation for Q-PANF.LCROME used in Abrasive Resistant Linings, has been very effective in Oil Refineries. It is also used as a one shot lining in many ocher applications in the Oil Industry. v- 16142 PANELAG High Temperature Lightweight Refractory Plastic Insulation WHERE TO USE Boilers--Breechings--Heaters. Hot Air Ducts-Stills-Vessels. Troughs Aluminum furnaces. Back up water walls. Insulate Turbines. Tow ers--Vessels--Tanks. Glass plants on Regenerator. Recuperator and Brick Pot Cap. Main Furnace Cross n and Lthcrs. Air Heaters. ( Combination ssith Q-PANELCROML in abrasive resistent linings. Combination ssith PLASTIC 1NSULCRETE for PANELS for Heat Treating Furnaces and other diversified applications. SUMMARY OP PROPERTIES Pirinlaft TKermet Cendvct'vity Cavangt P<k*d [ IFUlll* S j nunt-wii i> Jrv ! Miol-.V. --.*0 | |SlKl|-u.tH ; laM--H- per cu ft.--Platter All lb. per cu. ft. HOW TO USE Entire contents of bag should be thoroughly mixed hefore adding water. For Plastering Mix use approx 9Vi gal of water per $0 lbs. For Casting use approx. IO'/j gal. water per 50 lbs. Use fresh water 60* to 70* F and add to dry PANELAG. Mix only what can be applied in 30 minutes. Mix batch thoroughly in concrete mixer from two to five minutes or with hoe in mortar box. Allow PANELAG to cure for twenty-four (24) hours at temperature of 60*F. to 70*F. but not lower than 50*F. Allow additional twenty-four (24) hours for preliminary air-drying before placing in service. Do not allow to freeze during applying-curing or air drying stages. Final dry ing should be obtained by gradually heating to a temperature of 200*F. to 2SO*F. and held for twelve (12) hours, then gradually increased to 400*F. and held for twelve (12) hours, then raised 100*F. per hour until maximum operating temperature is reached. ItutClT LOSS PC* SO FT XIX HOUW-HSCD ON mu. OF #0 0S F QUIGLEY COMPANYFor further informotion write INC. 415 Modiion Ave Mamnfactterers of Refractory Specialties--Point anJ Insulation NEW YORK 17, N. Y. In CtAjdi, QuiRlt) Cotpaft> el Canada, ltd . lachinc, P Q Om> buion H iib btvtht amj Seri itt m Imyertant Centers Sbreugbomt the Cutod Stein, Canada, St Other Ceamtnn. 16143 Quigley company, inc. .>35 E 4.'NO ST NEW YORK N Y IOO<7 2W LR 3 3444 TYPICAL ANALYSIS DATA PRODUCT: PANELAG DESCRIPTION: INSULATION P. C. E.:(ASTM C24) CONE 10-11 (2345-2361) SERVICE LIMIT: l800P WEIGHT PER CUBIC FOOT: 28 lbs. CHEMICAL ANALYSIS: S102 A1203 Fe203 CaO MgO T102 Alkalies L.O.I. 35.8256 9.08 3.15 31.26 15.15 0.10 1.09 3.82 THERMAL CONDUCTIVITY: (BTU/SQ. PT./hR. A>F/IN.) Mean Temp K' 500P 1000F 1500OP SHRINKAGE: CAST TO AIR DRIED AIR DRIED TO 220P 220P TO 1000F 220P TO lSOO^P 0.156 0.3 0.7 2.4 MODULUS OF RUPTURE: AIR DRIED AFTER DRYING TO 220F 60 psl 30 psl 172 (85) (770 rev.) This data la average results of control tests and Is oubject to variations on individual tests. These results should not be used as maximum or minimum for specification purposes. A Swbt'd'S'v o< PFIZER INC 16144 High Temperature, Lightweight Refractory Plastic Insulation For Exterior ana Interior Insulation PANELAG PANELAG PANELAG PANELAG PANELAG is .1 dry in.iicii.il-puked in 50 IK lugs--when mixed xxith water, it hicomes plastic. i.isil) i;i>t in(o fornu-- molded 1') luml or pIjMcrul on vcriic.il, lioriioncal or lirculur surfaces c.m Ik applied In (il .\ to any thickness desired with practicall) no rebound. when applied in plavtciing consistency the use of pit fabricated fuitiis is eliminated. c.m he plastered on flat or irrcgoltr surfaces 10 any thickness requited, b) building up in layers-- use mi tal rctnfor.em.nt--1C' gauge ?\2 or fvf square me*h gi'e bi*t result? and .tah:.,i:j. PANELAG dcxrlopv high nu-chjtmal strength upon drying and successfully withstands shock ami vibration, has Ion thermal conductixify and lov. heat storage characteristics. PANELAG will withstand wide range ofapplieations and is neon.mended for direct exposure to temperatures up to, hut not exceeding lh00l\ PANELAG show*, no wet to dry shrinkage on normal applications. PANELAG is a lightweight imolatum--the axct.ige weigh: pir cu`'tc foot is, when cast, 28i? (Jl.5 square f,,,; i *' thick per !!.. !v.g)... . ..Mm! ... |u>su.u!. u.tju;icci wlieii gumming >q. it. J" tnicK |K*r hag). PANELAG after sorting doe' not dissolve or collapse from enntact "ith water, oil or steam. V. hue water proofing is required, a pi istcr coat of Quigley W. nr Ptouf Cement will produce a h..rd. 'mouth surf *vc which car. he p since! if desired PANELAG ::i'ts i\ul!inl results .is lining for troughs wf re-melt aluminum furn.ucs. Has lung life, eliminates the mvv'sitv of m'tS nncwals. PANEL. .G i used hy Package Hoilcr builders dm to its low v. eight and high inflation value - ehminates hot sp )tv PANILAG PANELAG evetl1 or insedation f*>r air he."t r,. \ ibi ition and quick changes in temperatures de not fcfnu it. is being used in preeast and plasteied form on steam turbines due- to its incih.mie.il sticngth -- resistant to shock--'ihr.uion-ahrasion ami moisture, with excellent thermal insulation. PANELAG PANELAG ..e!oj.(J by many .> 1-.*k up in v..cr xv.tlls-- h irrs-- *tdW ..id kilns, and ideeffse fm ua-ccs. in e.iriiius Kiinhin.iiutiis with PI.ASIK. INSl'IA.M II tail Ik- mule into PANIIS lor MKISS iUUI\l\(i 1 l HN.\( 1 rs- KILNS- 1.1.1 IK?* -- III A 1 1 K and MILL linings-KILN a.;d IM <T linings and oilier elix t isihcel appliealions for which spe-eificatieiiis will he glad!) furnished. PANELAG as a Ikiek-up Insulation for Q I'ANI 1.1 KOMI. used in Abrasixe Resistant Linings, his hcen xcry efhciixt. in Oil Hefimiic*. It is also usee! a a one shot lining in many either applii .oi**-is m ihe Ud >i> 16145 WHERE TO USE Uofler*--Breechm^;*--I leaicrs* llot Air Duc(i>S(illo\'<sicis. Troughs Aluminum furnaces. up %*irr walls. Ii'miI.in* Turbines. Towers--Vesscls-Tunks. # (il.tss planes on Regenerator. * Recuperator and llrick Pot Cap. Main Furnace Ciown and Lchirv Air Heaters. * Conihm.itiim with Q-PANFLCHO.MK in abrasive fr\i>um linings. Combination with PLASTIC INSl'LCRF.TL for PANELS for Heat Tn.iting F'urnaces ami oilier dbersiTicd jj'plicaiions. SUMMARY OF PROPERTIES $Kt>rtl9 CtnHrftlivttf Cst '094 fc 1 KUO*l ntnir-ucl id Jf) *uuF-.5ft lll'Oj --.*0 l -ii.ll - il.Sl t j'i per cu h l'l.iocr in* p*r ru fi In IS. !!)* HOW TO USE Lntire concerns of bag should be thoroughly mixed be fore adding water. l or Plastering Mix use approx. t)'/g gal. of water per 50 lbs. For Catting use approx. 10*/ gal. water per 50 lbs. Use fresh water fit)* to 70* F and add to dry PANEI.AG. Mix only what can be applied in 50 minutes. Mix hatch thoroughly in concrete mixer from two to fitc minutes or with hoe in mortar l>ox. Allow PANELAG to cure for twenty-four (24) hours at temperature of 60*F. to 70*1'. hut not lower than 50*E. Allow additional twenty-four (24) hours for preliminary air-drying before placing in service. Do not allow to freeze during applying-curing or air drying stages. Final drying should he obtained by gradually heating to a IcinjKrjture of 20<>*F. to 250*1'. and held for twelve (12) hours, then gradually increased to 400*F. and held for twelve (12) hours, then raised 100*1 per hour until maximum (['crating temperature if retched. C-y her LOSS M rr ;c* ho-jr-muo c\ st\l a* or as us r Tltiv turve i. Ki.e.I on tin in-td.iting injit-ri.il ta-t uitd tiritvl. and with a vtirf.ue entivsivity f.utor of tl.HO. / ( V. ; SC5u:gley company, inc. A SIC MunufuCtwrvrt of Scf.ciclonc* -- Invw'otioni -- Paint* t. 42nd wfrcci it. < .J, . j!I ...... A Id, Qutklsy (.iiut|'it) NewYerx, N.Y, UrjV (.aiMtla, I ij . I tv-tnU, I' Q. 161 46 U.S. DEPARTMENT OF LABOR Occupational Safety and Health Administration MATERIAL SAFETY DATA SHEET INSULAG Form Moprovao OWe No. 44-R1387 Required under USOL Safety and Health Regulations for Ship Repairing, Shipbuilding, and Shipbreaking (29 CFR 1915, 1916, 1917) SECTION 1 MANUFACTURER'S NAME QUIGLEY COMPANY, INC. EMERGENCY TELEPHONE NO. (212) 573-3444 ADDRESS (Number. Street. City. State, and 7.1P Code) 235 E. 42nd. Street. New York. N. Y. CHEMICAL NAME AND SYNONYMS N. A. CHEMICAL FAMILY A. ,lum.ina Sili.cate 10017 TRADE NAME AND SYNONYMS Insulag FORMULA . N. A. SECTION II HAZARDOUS INGREDIENTS PAINTS, PRESERVATIVES, & SOLVENTS TLV % (Units) ALLOYS AND METALLIC COATINGS PIGMENTS 6A5C METAL TLV % (Units) CATALYST VEHICLE SOLVENTS AOOlTlVES ALLOYS METALLIC COA1 INGS FILLER METAL PLUS COATING OR CORE FLUX OTHERS - . >s OTHERS _____ _____________________________ HAZARDOUS MIXTURES OF OTHER LIQUIDS. SOLIDS, OR GASES \ Contains crystallite asbestos BOILING POINT (*F.J VAPOR PRESSURE (mm Mf.) VAPOR DENSITY (AIR1) SOLUBILITY IN WATKR appearance ano odor SECTION III PHYSICAL DATA N.A. N.A. N.A. N.A. SPECIFIC GRAVITY (HjOl) PERCENT, VOLATILE by VOLUME (%) EVAPORATION RATE (. -1) Dry granular mix - no odor SECTION IV - FIRE AND EXPLOSION HAZARD DATA FLASH POINT (MtthoO uwd) N/A EXTINGUISHING MEOIA N/A SPECIAL FIRE FIGHTING PROCEDURES flammable limits N/A Not combustible UNUSUAL FIRE AND EXPLOSION HAZARDS N/A PAGE (1) (Continued on reverse side) 0.65 N.A. ___N.A_____ Form OSHA-20 Rv. May 72 16147 SECTION V HEALTH HAZARD DATA THRESHOLD UMIT VALUE 5 fibers/mil. See OSHA 1910.93 effective 12/7/71* EFFECTS of overexposure May cause pulmonary EMERGENCY ANO FIRST AID PROCEDURES Avoid breathing. dumping, mixing, etc. STABILITY SECTION VI - REACTIVITY DATA CONDITIONS TO AVOID STABLE iNCOMPATABiLiTV (Materials to ovoid) None HAZARDOUS DECOMPOSITION PRODUCTS HAZARDOUS POLYMERIZATION MAY OCCUR WILL NOT OCCUR Avoid breathing dust. CONDITIONS TO AVOID X Avoid breathing excessive dust. SECTION VII - SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASEO OR SPILLED Vacu_u_m__c_le__a_n__s_p_il_la__g_e_,__re__p_a_ir__________________________ _____broken bags. If sweeping is necessary, vet down spillage, use approved respiratory equipment WASTreE nOilStoPrOicSmAL MjEc THljOi~iOr\ Place waste In closed containers. Dispose of waste In closed containers, avoid breathing excessive dust. SECTION VIII SPECIAL PROTECTION INFORMATION RESPIRATORY PROTECTION {Spceifv I'PC) _u.S. Bureau of Mines approved respiratory OSHA part 1910 - 12/7/71. VENTILATION LOCAL EXHAUST mechanical (Gencrsl) Control with mechanical duat collection to within TLV PROTECTIVE GLOVES EVE PROTECTION OTHUCsRe PrReOsTEpCiTrIaVEtoErQyUIPeMqEuNiTpment per OSHA part 1910 - 1102//02//7711. SECTION IX - SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING ANO STORING Maintain good housekeeping practices. Vacuum clean waste and place in closed containers. OTHER PRECAUTIONS PAGE (21 GtO 9 90 .540 Form OSHA-20 R.. Miy 72 16148