Document RJgKoq7jm8vmD3mMOK6ZONzaB
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"DATE *
F3K13
LOT NUMBER
STD ,`HRS-
* TIME JtfM.
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01 ' 01 . 01
CODE YC-16-B YC-16-B
YC-16-B
: pq 93 93
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PROCESSES ) KO-909-D
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APPROVE FWP 03/
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JOB NAME: 04KO909DMC
EST* WT* 5243* LBS*
REQ. n o *</^/-<3
NON-BLEEDING -
'.KROLOR* ORANGE Y
R USING SV, MAKE SURE THAT N-28-D LINE .
IF ANY IS BLANKED OFF.* "
,-
RUN***^" <990 G) WATER IN V-2'11 * SET AGITATOR ON
H SPEED
EIGH IN DRUM AND POUR IN.
DUMP IN AND STIR, 5 MIN&
LOT
RECORD : START fjPdJZmm-- bit w>
FIN MUtBbL
USE LBS
I | |
480 7^X50
NCODE T
I I i; 1 32-D IYCL6B-
ACCT LBS
480 37j0
'| ADJUST TO 75* <1275 G) *NOTE: VOLUMES HIGHER I^THAN 75* MAY CAUSE DUSTING IN EXHAUST'HOOD*
WITH AGITATOR ON LOW SPEED PUMP V-211 THRU | HOMOG AT 2800-3200 PSI INTO.V-208
I WHEN V-21 i MTY,WASH COLOR.THRU HOMOG WITH MIN I OF HOT WATER AT 2800-3200 PSI INTO V-208 | *T | RECORD: V-208 VOL ^Tj ,* & AD JUST TO 54*<189G> I ^flNSPECT HOMOG STRAINER & CLEAN IF NECESSARY
1 0777514*"g )-UATER""lNT0""v^-^iZT7~sfART ~~~~
AGITATOR & INSTALL TEMP CHART PUMP V-208 THRU HOMOG AT 4800-5200 PSI INTO SH* RECORD.: . TIME START (PJg&AteTOTAL MINUTES ' 1 !d NOTE: IF HOMOG'PRESSURE FALLS BELOW 4800 PSI, i J^3 -WAY VALVE WILL RECIRCULATE SLURRY TO V-208 1>T WWHEN V-208 MT, RUN IN 5* <240 G) WATER & PUMP I I THRU HOMOG AT 4800-5200 PSI 'INTO-SV
349 UMf2 | WHILE HOMOG, RUN 6* <284 51 WATER INTO V-349," |
b, 043 | RUN 1000# WATER INTO V-384 & HEAT TO 110-120WF |
384 tFi4 I WEIGH INTO V-384 & PUMP TO V-349'
1 <|
RUN 1000#' WATER INTO V-384 & PUMP TO V-349
|
3 Y\b ADJ V-349 TO 19* <899 G) & STIR 15 MIN
|
' vKl RECORD DENSITY:. JL^A-G/ML < 1 .091-1 *.094)
I
250
2500
Wf I RECORD: PH 1&6L & ADJ TO 11*1-11.3 USING N-7-D 1
4 I I DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) |
||
.ASSUME 50% |
IPHON N-7-D INTO SV A RECORD: PH ikjfcZ
I
HEAT TO 190-194*F IN 55-65 MIN & REC:HT _____ *F |
& RECORD: ____*F
'|
NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON I
COMPLETION OF HEATING*
I
7-D
EQUIP MENT |*.
PAGE 2 CG4 KO-909-D
'1
CQMTYP JOB NAME: O4KQ909DMC *
USE. I N- ACCT LBS fv CODE LBS
V>21 I WHILE HEATING SV, RUN 49" (1348 G) WATER INTO
343 | |. . V-343
, . _ .^
& l +22^1 METER IN FROM V-386 M_/i__,Z&.^Z/^/GAL a x o CGAL 3861*23 | STIR 15 MIN OR LONGER
5 J^4 | RECORD: DENSITY /j >J*Lg /HL (1.018-1.020)
!
i
I I I
I
I
I __| 27-D
I
I
JSSWI S 20 HEATING COMPLETE, RECORD: PH^T^ T
I^^Kfrr V-343 ACID PUMP AT 69 SETTING (225 MIN)
|.
l-rTL^TV-349 SILICATE PUMP AT 54-SETTING (180 MIN) I
IMMEDIATELY METER IN V-343 & V-349. MAINTAIN SV |
SV 1
I. AT 190-194#F DURING STRIKE
|
6 129"T RECORD
START
M I NUT
V-343
V-349 V
MS
TIME V-343
NORMAL |
INCHES
PH |
AT 20 MIN
46) it;
^(9.3-10.0) |
40 MIN
41 )jt
*$.(9.3-10.0)}
.1 HR
37) `
(9.3-10.0)|
II
2 HRS
3 HRS FINISH
.(9.3-10.0) I
(9.3-1010)1 &JL< 715-8.5)1
NOTE: F PH DROPS BELOW 9.3 IN FIRST HOUR/ STOP!
UMPS & SEE SUPV. IF FINAL PH IS ABOVE ADJ TO 7.5-8.5 & RECORD: _____ PH C ASSUME 77%
| __ f____|
27-D ft
373 t
60" (465 G) WATER TO V-385 ADD 6 STIR FOR 2 MIN FOR S 63
II ASSUME.50% l 296 | 7-D
148
URING STRIKE CHECK LEVEL IN V-387. F LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 IF LOW. LEVEL LIGHT IS LIT, VERIFY BY CHECKING'
^TTHAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
STEARATE. MAKE-UP PROCEDURE.
RUN IN 27" (268 GAL).: DO NOT MAKE UP THIS
SOLUTION MORE THAN 30 MINUTES IN ADVANCE,
II
DELAY BETWEEN END OF STEP 43 HEAT-UP AND
II
START OF STEP 53 HOMOGENIZATION SHOULD BE
f l LESS THAN 30 MINUTES.
38 I-.TURN ON STEAM 6 AGITATOR
39 | ADJUST'TO 37" (366 GAL; AT 178-182*F
-SEMADGER METER FOR 590*
PUMP IN FROM V-387 THRU UNDERSURFACE
DISTRIBUTORS' AS FAST AS POSSIBLE
OFF PUMP f^jKSTIR 30 MIN AT 178-182*F FOR S 53 \WJ DO NOT SHUT OFF AGITATOR
SV. 10 -1,
WHEN V-349 MT, RINSE IN WITH MINIMUM WATER 6
SET PUMP AT ZERO SETTING
EN V-343 MT, RINSE IN WITH MINIMUM WATER &
TURN OFF PUMP MOTOR
.
STIR 60 MIN AT 190-194*F
.4- * C
DUP050046913
EQUIP MEflT
PAGE 3 CG 04 KO-Q09-DX COMTYP JOB NAME; 04K0909DMC
USE | N- |ACCT LBS ) CODE I LBS
fAT TO i 98~2O0*F IN $-10 MIN
7 CL0SE WATER LINE & DISCHARGE VALVES AT STEARATE
PUMP
,/
OPEN V-388'DISCHARGE VALVES TO STEARATE PUMP
rNLE.T"'
V-
I OPEN WATER VALVE AT STEARATE PUMP & RUN WATER '
i Jr THRU HOMOG AT 2900-3100 PSI TO SEWER
\&2 | WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE >0 SV & CLOSE VALVE TO SEWER'
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
, . TURN ON PUMP 6 HOMOG V-388 TO SV AT 2900-3100
I JT PSI. MAINTAIN SV AT 1.98-200*F.
YSA WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
I AT
PUMP* A^AP*
|-5<Jj:HEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
I \S WATER FROM HOT WATER MIXER '
LS<J>rURN OFF HOMOG & STEARATE- PUMP
L&rn>STIR, 5 MIN AT 198-200KF P5^pSHUT OFF STEAM
' MSO^RUN IN ALUM USING BADGER METER
l-fiO^MTlUSH. ALUM LINE WITH WATER WffV^RieORD: PH3-*j &L* (3,4-3.8)
\MTTl NECESSARY, ADJ EfcKTO 3.4-3.B (DOWNWARD ONLY) 1 | & RECORD: PH_^r. NOTE: USE LIQUID ALUM,
I I N-115-D. ADD TO SV VIA BADGER METER. STIR
1 Jr 5 MIN. AFTER EACH ADDITION.
ASSUME 50"/.
. J^pp^UN IN N-7-D/PR0M S-32 IN 4-6 MIN & STIR 5 MIN
l RECORD: PH^LL. (6.2-6.4) & IF, NECESSARY, ADJ
TO PH 6.2-6.4 & RECORD: PHjy^' ASSUME 78%
I I ^DILUTE jO PARTS TO 1 WITH WATER) ASSUME 502 SIPHON N-7-D INTO SV
DO NOT STOP AGITATOR
1 950 | 115-D
I
________1115-D I I , I 27-D .1 7-D
475' IMl
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3-oo Bm *
To tie V?tf'
I
DUP050046914
DUP050046915
4 DUP050046916
MIDNIGHT
DUP050046917
DUP050046918
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