Document RJXo9Yp8RLqkBYr26dRDjNy98
'(--24-k^'E
1
244.
(A utomated)
ce 03 CODE KY- 795-D
m -7 34752
E5T. WOT.
n 1 IBS.
PKG,
c.v.
STD. HRS. 8,2
TIME
14 YC->2-3 93 4 Lot
14 YC-2-8 93 4 Lot
14 YC- 2-B 93 4 Lot
44> if/
x'?. 771t c m
,# #
MAKING INSTRUCTIONS: BATCH UNIT
D.V.
PROCESSES
APPROVED BY
! ) KY-795-0 (H) EWK 10-05-76
i..!...... l ) ()
LJ.
TYPEO BY
emwT22278
D~C(nTR)7^7F"
() MTW 10-11-76 J) FWPT2-22-7S
Total Wgt. 4612#
NON-BLEEDING
UPMENT
KROLOR YELLOW MEDIUM
use LBS.
203 &
205
1
rRun 60"- (902 G) water into V-203,. SeT A/hir/noA
>s/z 2b
Wetqh in drum & pour in
475
'Dump in & stir 5 min
............................................,..Lot ........... 70 x 50
Record: Start. Jf/Jr...............................
<J Q k 1
Ifsero
y' Fin.. . 3. -2.z>
............. .
.........................
?S"
f
C 'Mi to 7B'wfr^lw,W-ft-n)
^.j|> LRtmip V-203 thru Homoq at 2400-2600 osi into V-205
When V-203 MTY wash color thru Homoq at 1800-2200 psi usinq
minimum waters Use Hot Water
Record: V-205 Vol
" & ad.i to 51" (1874 G)
'Inspect
Homoq
strainer & clean if necessary ............ Pc/aJ pjaT/7/ Tfftee/V M J/gm.
......... ...........
N COPE
ACCT, LBS.
32-D 475 YC-2-B 3500
........... il i
V ..... Mr-
205" hr ,
SV ' 2
jRun 10" (514 G)' water into V- 243 A start agitator Pump V-205 thru Homoq at 4800-5200 psi into V- 2<7 3 - Record: Time Start JSfr'Po fWTotal Min lfLf>
NOTE: If Homog pressure Tails below 4800 psi, 3-way ^ valve will recirculate slurry to V-205 ' 'When V-205 MTY, run In 5" (240 G) water and pump thru Homog
at 4800-5200 psi. Rinse in using Hot Water
SP ~W SP Step 01 - Set Formula Selector to position IS (V-243) or
A*
#10 (V-244)
'
CP Press' SiTTam Reset P'B set ~22"TC~Th Auto Remote
^ (Temperature is set at 190-194OF)
Record levels and set Raw Material Counter #1 as follows:
< >> a. 11 LG
- preset #1
104 Gal
Set strike flow controllers as follows:
/// 3FC10 (N-27-D Controller) in Manual . .............0.95 GPM
3FC20 (N-27-D Water) in Manual Local
7.7 GPM
3FR10 (N-27-p/Water Rati o) . ___ . frf. 8FC'3 W^-D CorvtroTTer in Manual
...0.8,, ,,... 1.27 GPM
.JFC20 (N-32-D Water) in Manual Local
6.2 GPM
,.&Fe20.(N-32-D Water) in Remote ...
........
8FR10 (N-32-D7 Water) Ratio
1.0
;;
* Is
' ..... |
18-A. Toa~" 27-D ... 394
: 2675"
SV .
L&perator Step PB
SP ~M... Record Level 2LG .C * % if below 35% follow solution make-
& ^--up procedure for N-27-D
CP
;^fif
4
'Record: pH iO.V (10 parts7 water
Ad.i to 11,1-11-3 to 1 part N-7-D)
using
N-7-D
dilute to 5%. Assume 5(5l
Siphon N-7-D into SV & Record: pH IL j
"j>0 Ooftratnr SteD PB
A2.,
1
........ T-D ...if-...
-2l I- ..Jw# *
----,----
I/- 2</3
JIPMENT
p a g eJ__CG ,03 c o d e KY-795-D (H )e.$t , w g t .
., 4612 l b s .
3
-
&r w
^P Steo Switch
06/39 3FC20.
- After heat UP 8FC10. 8FC20. to
Record: Auto
pH
<?. jt(9.5-10.0)
"DoeratoH Steo PB
...... ...
CP
'SP
W**'"
5.
.,,
Steo '10/43 switch 3FC10
When 3FC20, 8FC1Q, to AutOj Operator
8FC2Q water Step PB
flows
in
limits
SP Stein 1/4.4 - When .3fiQ.Z. 3C20Jll^^
"*jF
3FC20 Aerator1
to Remote Step PB
.,..........................
...........,.. , .#'*<
"burl no Strike. Record pH & Time as follows:
p-8-
SP Step..;i.'_____________ ___ . .
V-243/V-244 13/46' (30 min)
pH...... 4-
Range...................... Time
..
9.0-10.0
<f/S"<5 PM
'4/4\7'. (60 min) fn 8 ( 2 hrs)
bT _____9.Q-10.0 .
. v - x.o-
&IB-- 16/49 ( 3 hrs) , ^17/50 (Flnall
*R<* ,_____ 9.0-io.g
*7. To
7.5- 8.5
/ /: z.o / A.i a 'Jr AM\
NOTE: If not as SDecified notify Supervisor & note in loq
* ' :; . ^,
If final pH abo.ve 8.5 ad.i to 7.5-8.5 .................
A Record: pH .....................
.......... Assume 77%
use LBS, 1l
...........
H CODE
A<r cr. i L s. -i
1!
"-
i ! p j--
I..... "l 1 l J 11 1 J-tIJT
|,i I. . .. . | . ... j.
1 T
,, !j. ' ,
27-D
C
Drum.
rWeiqh into '$5 Gal Drum Fill with w<jiter & stir 2 min.......................................
Assume 50% --------- SS
7-D !:.. 28 ,
.. .. &Hr.1 .'
1
Jter 'SF'Step 17/50 - After checking pH, Operator Step PB
SP ^ r#T "Step 23/53 - Record:
(3. 3-3.7)
& 3? If necessary adj pH to 3.3-3.? (DOWN ONLY) Record: pH
*SHft in 3 baas
<r
...
1 y
..
-- IS-A --ft
T1W 128-A
wO
"Siphon in Jr "Record:
N-7-0 from S 29 0(4.0-4.2)
in 10-12 min & stir 5 min & if necessary adj to pH 4.0-4.2
i I1
& Record:" pH
Assume 771
(Dilute Id parts water to 1 part N-7-D)
Assume 50%
__ Siphon N-7-D into SV
.Deerator Step PB
& zL `SB- Step ?4/54 - Pour in & stir 15 min .Operator Step PB
*j*0 SP Step. 60 - Batch, complete________________ ___________ __________ _
... ~1
' ...
START
TIMI
ST'TTTP
FINISH
TIME
SP STEP
OPTR "
........ J j/' v^22
27-D `j^iUJ-i-UU-iji'->- 1 7-D ' i ' j
978-A ."'Wr m .j . .11 .....
-...I- . ... j.l
'*
......... , 1
i
" JlMm
71
:$lr:v j & (P. ..... .//
...............
it dT
" 1 ..T-"
" ....
. '" 1*
M f- 1 1
.. r .... ..|i;.
.... -----r- j
"
- - "-- .. Il'W l.i'^.HH-ji.iPP-1'^^.. .........
............................... m ....................
...
i *i
i 1i
i,
....
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DUP050093660
POINTED IN O.S.A.
DUP050093661
DUP050093662
Osi
DUP050093663