Document RJVgvb9nqdNjvdk30Qq4qxZvk
('DATE'"*>
L2H85 T"l o t 3
<$
< ) KY-908-D (G) FUP 10/05/82
4226* - ff ( EST WGT .) .
COMTYP JOB NAME: 3KY908DMG
.V~ .
STANDARD HRS*
TIME_______ -M
DRY*
DRY NO* PKG TOTAL ACTUAL
LTDCATN c& CODE PQ LOT WEIGHT CONT PKG WGT WEIGHT USE LBS
r' 14 YC-3 93
14 YC-3 93 14 YC-3 93 14 YC-3 93
______ ____ _____________ ______________________________________________________ NON-BLEEDING.,
EQUIP
USE | N-
ACCT
WENT | 1--
NAME : 'KROLOR* YELLOW-LIGHT
LBS | CODE LBS
1 1 203 11 14.
*1 205 j1 2'"'
i 3' iI
'BEFORE USING SV MAKE SURE N-28-D LlNE (HYDRO
CHLORIC ACID) IF ANY IS BLANKED OFF.* 60* (990. G) WATER IN V-203. SET AGITATOR ON
r&H SPEED. iEIGH IN DRUM 6 POUR IN (SODIUM SILICATE)
DUMP IN AND STIR. 5. MIN .(CHROME YELLOW ), RECORD: START_7iIJjS3.jW iLOT
420 3150
An ADJUST TO 75* (1275 G) -*NQTE: VOLUMES HIGHER THAN 75* MAY CAUSE DUSTING IN EXHAUST HOOD. WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
" '/ HOMOG AT 2400-2600 PSI INTO V-205 /1 WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
OF HOT WATER AT 2400-26O0 PSI INTO V-205 :-^r>^RECORD: V-205 VOL &Q. * 6 ADJ TO 60* (2100 &)
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
205 SV
| /? | RUN 10* (514 G) WATER INTO V-jJ,^START AGITATOR ILO-T PUMP V-205 THRU HOMOG Jft 480-5200 PSI IN1USV. r I RECORD: TIME START 7ipzl TOTAL MINUTES JLQ___
I NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, .3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
'| WHEN V-205 MT, RUN IN 5* (240 G) WATER t PUMP THRU HOMOG AT 4800-5200 PSI INTO SV
SP !1>-rSP STEP 01 - SET FORMULA SELECTOR TO POSITION
.& r ! 2 (V-243) OR POSITION 7 (V-244)
CP | 11MPRESS SV CAM RESET PB - SET 22 TC IN AUTO
` REMOTE (TEMP IS SET AT 190-194*F)
11>^T RECORD LEVELS 6 SET R/M COUNTER 41 AS FOLLOWS:
!J
11 LG SJjX. PRESET 42
95 GAL
(LIQUID ALUM)
|^5--T SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
2fTTl0 (N-27-D CONTROLLER - SULFURIC ACID 60%)
IN MANUAL
0.65 GPM
3PC20 (N-27-D WATER) IN MANUAL LOCAL 5.2 GPM
3PF10 (N-27-D/WATER) RATIO
0.8
prci 0 (N-32-D CONTROLLER) IN MANUAL 0.87 GPM
20 (N-32-B WATER) IN MANUAL LOCAL 4.8 GPM
8F20 (N-32-D WATER) IN REMOTE
.efRI (N-32-D/WATER) RATIO
1 .1
\ 198i
ho i I
I
115-D I 504
I
I
27-D I 218
11
1
11
1
I1
1 1 32-D |
1 ^. .... 1I
1
LUT=
EQUIP MENTI
___ _ CQMTYP JOB NAME: 3KY908DMG PAGE 2
| PAGE 2 I
CG 3 KY-908-D
\/ *- X&O V *y~ -----
DATE PRINTED: 10/.05/U2
USE N- IACCT LBS CODE | LBS
JPERATOR STEP PB __
320 U*"T RECORD LEVEL 2LG
IF <35% FOLLOW SOLUTION
TV T J MAKE-UP PROCEDURE FOR N-27-D '
ADJUST SV TO 47* (2400 G) *
'
RECORD PH
ADJ TO 11*0-11*2 WITH N-7-D
(CAUSTIC SODA SOLN) AT 5% (10 PARTS WATER TO 1
PART N-7-D)
riPHON INTO SV* RECORD: PH
ASSUME 50%
&TOR STEP PS
7-D !__*
yP STEP 06/39* AFTER HEAT-UP RECORD: PH
3^KT.WXTCH 3FC20, 8FC10, & 8FC20 TO AUTO
2<^KOPERATOR STEP PB
2*4 | SP STEP 10/43* WHEN 3FC20, 8FC1 & 8FC20 FLOWS
"ARE IN LIMITS, SWITCH 3FC10 TO AUT0`& PB
,SP STEP 11/44* WHEN 3FC10 t, 3FC20 FLOWS ARE IN
LIMITS, SWITCH 3FC20 TO REMOTE
*T6 ^Oper at o r s t ep pb
---T"
2l/\ DURING STRIKE RECORD:
S SP STEP
V-243/V-244
>H *^r ?Sn g e .
13/46 (30 MIN)
BK 9*3-10*0
1 4/47 (6 MIN)
9*3-10.0 _______
15/48 (2 HRS)
9*3-10*0 /iz$
1 6/49 (2 HRS, 25 MIN) V 9*3-10*0
17/50 (FINAL 3 HRS).7.5-8*5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
OG* IF FINAL
>8.5, ADJ TO 7*5-8*5.
& RECORD: PH __ZT
ASSUME 77%
SIFT IN (BLANC FIXE N)
JL_ \ 55*/ |
27-0 128-rf
~55
42' (320 G) WATER TO V-385 l STIR FOR 2 MIN FOR S 57
ASSUME 50% 26 I 7-D | 13
ING STRIKE CHECK LEVEL IN V-387* LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS- ABOVE SURFACE VTSWtfL CHECK CONFIRMS LOW LEVEL, FOLLOW
ARATE MAKE-UP PROCEDURE.
*- *
RUN IN 25* (244 GAL). DO NOT MAKE UP THIS
SOLUTION MORE THAN 30 MINUTES IN ADVANCE.
BETWEEN END OF STEP 41 HEAT-UP AND
RT OF STEP 48 HOMOGENIZATION SHOULD BE
ESS THAN 30 MINUTES*
N ON STEAM AGITATOR
ADJUST TO 32` (317 GAL) AT 178-182*F'
BADGER METER FOR 4660
PUMP
FROM V-387 THRU UNDERSRFCE DISTRIBUTORS
AS POSSIBLE (ISOBUTYL STEARATE, BUTYL
MCOL P-10-59)
PUMP
MIN AT 178-182#F FOR S 48
SHUT OFF AGITATOR
378
44 44
I 169-AI 378
155-A| 44
160--A|. 44
DUP050060026
E&UIP * ..L~J
_ . CQMTYP JOB NAME: 3KY98DMG PAGE.,,3 CG 3 KY-908-D; -
PAGE 3 2.yo
BATE PRINTED:1/5/Sr
IACCT I LBS
S28 COMPLETE HEAT SV TO 198-2 BEG F IN
JU -MIN.
- *v ...
WATER LINE i, DISCHARGE.VALVES AT STEARATE
PUMP ''
. . . r.: .
OEN*^38S DISCHARGE VALVES TO STEARATE PUMP
INLET 1
* TM*
OPR^fiJATER VALVE AT STEARATE PUMP 6 RUN WATER
THRU HOMOG AT 2900-31PSI, TO SEWER
WHILE J*GMOG WATER AT 2900-310 PSI, OPEN HOMOG
Ch a r g e v a l v e t o s v a n d c l o s e v a l v e t o
SEWER.
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
"URN ON PUMP 6 HOMOG V-388 TO SV AT 2900-31
PSI. MAINTAIN SV AT 198-.20*F.
WHjyaftHOMOG V-388 TO SV, SHUT OFF WATER VALVE
AT STFARATF PUMP ASAP
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
ATER FROM HOT WATER MIXER
WqN S5 COMPLETE TURN OFF HOMOG 6 STEARATE
MIN AT 198-20*F
OFF STEAM
EN S53 COMPLETE, OPERATOR PB
SP STEP 23/53 RECORD PW*2L/___ < 3.3-3.7)
156 IF NECESSARY, ADJ EH^TO 3.3-3*7 <DOWNWARD ONLY) 6 RECORD: PH.^fL.
NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA |
BADGER METER, STIR 5 MIN AFTER EACH
ADDITION,
ASSUME 50% __4___)115-D
IN N-7-D FROM S-30 IN 10-12 MIN f, STIR 5MI.N
RECORD: PH_^3. (4.2--4.4) & IF NECESSARY, ADJ
TO PH 4.2-4.4 & RECORD: PHJTtJr. ASSUME 50%
ILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78%
PHON N-7-D INTO SV
ERATOR STEP PB
OPERATOR STEP PB
SP STEP 60 - BATCH COMPLETE
START TIME^, SP STEP MSC_______
IHI
FINISH tlM^.. SP STEP mm, '
APT
OPERATOR
$09^*13^
DUP050060027
NTROLS CORPORATION BUFFALO. NEW YORK
DUP050060028
@ GRAPHIC CONTB'OLS CORPORATION
DUP050060029
DUP050060030
DUP050060031
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/
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DUP050060032