Document RJJ87GRdKVaBEjLMbRQnKY4rn

)* Mr. 0. L. VanLenten Nr. It. C. Lyon V~X- Kar *1, X9S7 't NIL-C-15328-A (wr-i) % Gentlemen1 X have two requests from you gentlemen. Perhaps the lnforaatlon given below will be adequate for answering the questions that have been raised. The total composition of this mixture la such that It may aet as a skin Irritant in some individuals. It should be handled in such a manner as to avoid pro longed and repeated contact of the skin with the same. As used it is a mild acid and the aloohols contained would have a drying effect on the skin. There is nothing contained in this foznulatlon which would be oxpected to aet as an active akin sensltiser. It is impossible to state that most any common material might not act on some individual as a sensltiser. As an ex ample. wheat flour causes skin sensitisations among some bakers. In respect to the Bakelite vinyl resin XYHL Itself which is in this formulation. It is extremely inert physiologically and would not act as a akin irri tant or be expected to be a skin sensltiser. Very truly yours. V. Sale, N. D MEDICAL DIRECTOR IJCQ 063313 Mr. 0. L. VanLenten Mr. R. C. Lyon May 21, 1957 MIL-C-15328-A (WP-1) Gentlemen: I have two requests from you gentlemen. Perhaps the Information given below will be adequate for answering the questions that have been raised. The total composition of this mixture Is such that It may act as a skin Irritant In some Individuals. It should be handled In such a manner as to avoid pro longed and repeated contact of the skin with the same. As used It is a mild acid and the alcohols contained would have a drying effect on the skin. There is nothing contained In this formulation which would be expected to act as an active skin sensitizer. It Is Impossible to state that most any common material might not act on some individual as a sensitizer. As an ex ample, wheat flour causes skin sensitizations among some bakers. In respect to the Bakellte vinyl resin XTHL Itself which Is in this formulation. It Is extremely inert physiologically and would not act as a skin Irri tant or be expected to be a skin sensitizer. Very truly yours. Thomas V. Male, M. D. rs MEDICAL DIRECTOR 11nr vVV 0633H r ........ 19.^7 Location.. ............................................................ & o 'WOf H i. To Mr...... X ^ The attached papers are referred to yoV,for tfr**purpose cnfccXed: .......... As per phone conversation. .......... For approval, please. .......... For your information and file. .......... Please follow up. .......... Please note and return. ...........Please note and forward to next person listed. .......... Would like to discuss with you. .......... Your comments, please. ucc 063315 ueo*D To (No**) Company Location Copy *o FOR INTERNAL CORRESPONDENCE BAKELITE COMPANY --............................................... ........ -fTTii------------------------------------------------------ 30 EAST 42nd STREET, NEW YORK 17, NEW YORK Dr. T. W. Nale Industrial Toxicology Dept. Lincoln Building Room 920 Kay 10, 1957 originating Dtpt Sales Antwring JoMor data Hr, R. D. Swain Sub'K> Gilman Paint and Varnish Co. Chatanooga, Tennessee Attt Mr. R* C. Adams Dear Dr. Nalet The subject company has requested that we advise them of the toxilogical effects or properties of WP-1 Wash Primer. Mr. Adams of the subject company has advised that one of his customer's employees had gotten a rash while using WP-1. This is the first time his customer has used it and the customer's employees do not want to work with it. I pointed out that the individual may have an allergy and also that he might not have been as cautious with acid as he should have. We would appreciate your advising Mr, Adams of your comments or recommendations. Very truly yours. GLVibm G. L. VanLenten UCC 063316 RECEIVED MAY 1 3 1957 HOu:rr m.^cine 4 foxKciocv These resins offer a combination of properties for formulae ing primers and finishes having good toughness and adhesion, mois ture-, salt spray-, chemical-, and solvent-resistance By W. H. McKniftht* VINYL resins for surface coat ings present a unique combination of properties which make them particu larly adaptable for many applications. Coatings based on Bakelite vinyl chlo ride-acetate resins WH Mcknight are easily applied by spraying, roll coating, dipping, or brushing. These finishes have excellent toughness and flexibility. Metal sheets coated with a properly formulated and applied vinyl resin coating can be drawn, spun, crimped, or otherwise fabricated with out loss of adhesion and without marring or cracking the finish. These Tesins are characterized by extreme chemical in ertness. Properly formulated films are not attacked at normal temperatures by practically any strength of alkalies or mineral acids. They are completely insoluble in alcohols. Greases, oils, and aliphatic hydrocarbons do not dissolve them. They dissolve only in organic liquids such as ketones, esters, chlorinated hydrocarbons, and certain special solvents. Some of the more important vinyl resin-based formulations, together with their properties and recommended uses, are included in this article. These vinyl resin-based coatings have been classified as: (1) primers, (2) intermediate or finish coats. W. H. licKnicht i* Fdlow. Bslulit* Fellowship, Mellon Institute. Pitubufgh. Pu. Primers Baking Primers The most widely used general-purpose baking primers in the vinyl solution coatings field are the blue lead-resin VYHH primers. These primers can be formulated to give films with varying degrees of flexibility. Two examples of such formulations are represented by the following: Basic blue lead sulfate 29-0 31.3 Bakelite vinyl resin VYHH 11.9 13.0 Flexol plasticizer DOP 2.2 3.4 Thinner Mixture* 36,9 52.3 Parts by weight 100.0 *40 per cent methyl isobutyl ketone 10 per cent ethyl butyl ketone 40 per cent toluene 10 per cent xylene 100.0 The above primers, as with most high gloss (or high-quality-type) vinyl coat ings, are prepared by dispersing the pigment in a portion of the resin and plasticizer on a two-roll rubber-type mill or the equivalent. The "stock" or "chips" obtained are dissolved in solvent to form a paste which is then cut back with the balance of the vinyl resin solution to adjust the pigment-vehicle ratio. These primers require baking for hour at 350 to 375 deg. F. to develop their excellent adhesion to smooth, clean steel. Either air-dry or baked finishes baaed on any of the vinyl chloride-vinyl acetate copolymer resins can be applied over these primers. The proportion of stabilizing pigment can be decreased, and film strength and impermeability correspondingly in creased, for use where milder baking conditions suffice, or where the type surface is sufficiently neutral in ac celerating thermal degradation of the resin. Thus, over light gage tin plate. terne plate, or phosphate-treated steel the pigment/resin ratio can be lowered to 20 to 25/15, and baking time can be 15 to 20 minutes at 350 to 375 deg. F. Since the dark color of the blue lead primer is sometimes difficult to mask, a light-colored primer of practically the same quality can be formulated as follows: Basic white lead sulfate Titanium dioxide rutile Antimony oxide Bakelite vinyl resin VYHH Flexol plasticizer DOP Thinner mixture* Parti by weight XE-703 15.8 6.6 0.7 14.7 5.0 57.2 100.0 *40 per cent metbyl teobutyl ketone 10 per cent ethyl butyl ketone 40 per cent toluene 10 per cent xylene This primer is handled in the same manner as the two above. It should be baked for hour at 350 to 365 deg. F. for best results. Wash Primer For complete air-dry systems, the metal conditioner or waah-coat type primers based on vinyl butyrai resin XYHL give the best adhesion and general performance over dean, smooth steel in all laboratory testa. The three vinyl butyrai rain primer formu las most generally recommended are given in Table I, The base grinds (Table I) are pre pared in a pebble mill using flint pebbles, to avoid iron contamination. The Government Specification MILC-1532&-A base grind must be mixed with add diluent just before use. This formulation deteriorates rapidly, and approximately eight hours after mixing, the coating has very poor ad- ucc 063317 hesion to metal. The other two base grinds may be mixed with acid diluent immediately and stored for at least one year without evidence of deteriora tion. All of these primers show excellent performance, but there are some prefer ences for certain uses. WP-1 is the best overall metal conditioner for all types of metals, and for all service involving salt water exposure. The XE-5220 formulation should be used only on steel, and has shown excellent durability in industrial maintenance painting, especially when used with an aluminum pigmented vinyl resin VAGH topcoat. Although this type of coating will give satisfactory service when exposed to salt water, it is usually recommended for fresh water applica tions. In addition, XE-5220 films are not heat-stable at temperatures above 250 deg. F. Formula Suggestion XE-5298 is a comparatively new formulation, which is recommended for application on steel. This one-package wash primer shows no evidence of loss of ability to adhere after up to one year of storage. All wash primers can, of course, be used with many non-vinyl topcoats such as phenolics, alkyds, and oleoresinous paints, and trill notably in crease the adhesion and durability of these coatings. Of the vinyl solution coatings tested to date, only finishes based on Bakelite vinyl resin VAGH adhere to wash primers. Low-Temperature Baking Primer Another type of air-dry and low temperature baking primer is based upon vinyl resin VMCH. This resin is much like vinyl resin VYHH except that it contains a small proportion of strong polar groups (carboxyls) which enable it to bond tightly to clean metal and many other surfaces. Baking is not required for adhesion, but a forceddry at temperatures up to 250 deg. F. is often used in industrial applications to speed release of solvents. Thus, since high temperature bakes are not needed, the stabilizing pigments required for the vinyl resin VYHH primers can be omitted. This is of especial interest in many metal decorating formulations. Since vinyl resin VMCH depends for its good air-dry adhesion upon its un-neutralized carboxyl groups, care must be used to assure that these remain un-neutralized during prepara tion and storage. Pebble mills, using flint or ceramic pebbles, are suggested for the preparation of vinyl resin VMCH solution coatings. Containers should be tin lined or have a baked phenolic lining; the use of plain iron or steel equipment for preparing or storing solutions based on vinyl resin VMCH is not recommended. Furthermore, the inclusion of 0.1 to 0.3 per cent of Base Grind Bakelite vinyl resin XYHL Basic zinc chromate (low water solubility) Lead chromate1 Chromic phosphate1 Talc* Lampblack Isopropanol (99 per cent) N-butyl alcohol Methyl isobutyl ketone 7.2 6.9 -- -- 1.1 Trace 48.7 16.1 -- Acid Diluent Phosphoric acid (85 per cent) Water Isopropanol (99 per cent) 3.6 3.2 13.2 (1) Such ai "Imperial" A-548, Imperial Paper h Colot' Co., Glens Falla. N. Y. (2) Such aa du Pont G-727 D, B. I. du Pont de XE-5220 XE-529S 9.0 -- 8.6 -- 1.4 -- 53.0 -- 13.0 80.0 9.0 -- -- 9.0 1.4 -- 54.5 -- 16.1 85.0 90.0 2.9 1.8 2.9 1.8 9.2 6.4 20.0 15.0 10.0 100.0 100.0 100.0 Nemour* and Co., Wilmington, Del. ($) Such u "Aabestine" 3X, International Talc 90 West St.. New York. N. Y. Table I. Three vinyl butyral resin formulations. propylene oxide in all solutions is a worth-while precaution. Other sta bilizers may react with the carboxyl groups or otherwise interfere with adhesion, and should be selected only after careful trial. Other vinyl chlo ride-acetate resins can be used with vinyl resin VMCH without adverse effect on adhesion. This blending limit depends to some extent upon the specific formulation and use, but is often at least 50 per cent of the other resin, such as vinyl resin VYHH. This makes it convenient to use pigments dis persed in vinyl resin VYHH. This is the preferred practice for pigmenting VMCH coatings, because resin VMCH tends to exhibit some reactivity with certain of the more baric pigments, leading to gelation and loss of adhesion. In these cases, such as finishes con taining the lead and zinc pigments, it is often desirable to use a twopackage formulation, keeping the VYHH resin pigment dispersion and the VMCH resin solution apart until just before use. In some instances, however, it is desirable to take advantage of the reactivity of vinyl resin VMCH with lead pigments to prepare baking primers which develop much improved re sistance to solvents or plasticizers in cluded in topcoats. A blue baric lead sulfate pigmented VMCH resin coating is handled as a two package system to forestall premature reaction and gela tion. Many pigments, such as titanium dioxide, certain iron oxides, various inerts, and chromic phosphate show no reactivity and can be used in primer and finish coat formulations without any complications. Representative vinyl resin VMCH primer formulations are given Table II. Formula suggestions XE-766 and XE-5368 can be prepared entirely in a pebble mill, or the dispersion of TiOa for XE-766 can be made in vinyl resin VYHH on a two-roll mill. XE-771 and XE-5338 are prepared in two parts. The pigment in part A can be dis persed either by pebble mill or tworoll mill and subsequently blended with solution part B just prior to use. In XE-5338, the inclusion of high mole cular weight vinyl resin VYDR makes the dried film more resistant when subsequent coats are applied and also contributes to overall film integrity. Intermediate and Finish Coats Three Distinct Types The use of an intermediate coat im plies that coatings of widely differing properties are being combined in a tingle system. The best example of this is the United States Navy shipbottom system. In this system, three coatings are used to serve three dis tinct purposes. The wash primer is a metal conditioner which affords an excellent bond lot subsequent coats and passivates the metal. The inter- ucc 063318 .1 Titanium dioxide1 Basic zinc chromate* Calcium carbonate* Bakelite resin VMCH Bakelite resin VYHH Tricresyl phosphate Methyl isobutyl ketone Toluene XE-766 12.0 -- -- 8.0 8.0 3.0 34.5 34.5 XE-771* AB -- 3.8 1.3 -- 5.0 0.8 19.6 19.5 -- -- -- 5.0 -- 1.2 21.9 21.9 100.0 50.0 50.0 Note: In XE-771, mix A and B just before use, to prevent gelation. Chromic phosphate* Lead chromate* Flexol plasticizer DOP Tricresyl phosphate Bakelite vinyl resin VMCH Bakelite vinyl resin VYHH Bakelite vinyl resin VYDR Methyl isobutyl ketone Toluene Cyclohexanone Methyl ethyl ketone XE-5368 16.0 -- -- 4.0 16.0 -- -- 32.0 32.0 -- -- XE-5338* AB -- 5.72 0.51 2.40 -- 1.11 5.30 3.66 -- 23.85 23.85 ---- -- -- 6.72 -- -- 13.44 13.44 -- -- Note: Mix A and B just before u*e to prevent gelation. (1) Such *1 "TitAnox" A*168-LO. Titanium Pigment Corp., New York. N. Y. (2) Such u du Pont Y'56*D, E. I. du Font de Neroourv Co.. Wilmington. Del. 100.0 66.40 33.60 (3) Such a. "Multifez" MM. Diamond Alkali Co.. Cleveland. Ohio. (4) Such aa du Pont G-727-D, E. 1. du Pont do Nemours and Co.. Wilmington. Del. (5) Such as Mineral Pigment M-1S11. Mineral Pigments Corp.. 1261 Broadway. New York, N. Y. Tsblc II. Primer formuletiont employing vinyl resin end leed pigment based on this resin. For reasons of economy, subsequent coats are usually based on vinyl resin VYHH, although in some cases it may be less expensive to obtain the necessary thickness with vinyl resin VAGH based coating. The performance of topcoats based on either resin b equally good. A coating system utilizing one of the high molecular weight vinyl resins, such a i resin VYDR, in the topcoat, could also be used at some sacrifice of coating solids. Such a coating based on resin VYDR shows to particular advantage where extra ordinary chemical resistance is required or where the coating is subjected to temperatures above 150 deg. F. Also, it should be noted that the use of pigments or other modifiers susceptible to attack by moisture in an intermediate coat which is to be covered with a more resistant topcoat will lead to osmotic blisters. The following, subject to the above limitations and suggestions, (Table III) are typical of formulations used for both intermediate and finish coats: The formulas given in Table III are intended primarily for air-dry or baked maintenance systems where appearance is not ot first importance. For this reason they may all be prepared in pebble mills. However, considerably better gloss and somewhat better over all durability is obtained if the finishes are prepared from two-roll mill chips or the equivalent. Aluminum pig- mediate, or anti-corrosive, coat acts as a moisture and corrosive salt barrier and contributes abrasion resistance and toughness to the whole system. The final, or anti-fouling, coat has none of the protective properties of the undercoats, but is intended solely to supply the poison that prevents growth of various marine organisms on the surface. Generally speaking, in vinyl main tenance coating technology there is no need for the three distinct type of coatings used in the ship-bottom system. Very frequently, one or more coats of a finish based on vinyl resin VMCH, will do the job. However, by use of a vinyl resin VMCH primer, finish coats based on any of the copolymer resins can be applied, with resultant economies. When a wash primer, or metal con ditioner, is used, the system must consist of at least two or more separate coats. The wash primers are applied as an extremely thin film of 0.3 to 0.5 mils. This is for reasons of best per formance as well as economy. Since vinyl resin VAGH is the only vinyl copolymer resin which adheres to the wash primer, the second coat must be XE-5221* Bakelite vinyl resin VAGH Bakelite vinyl resin VMCH Bakelite vinyl resin VYDR 7.5 7.5 -- Leaded zinc oxide (35 per c nt) Titanium dioxide/ antimony oxide (9/1) Aluminum powder Carbon black Red lead (97 to 98 per cent) Flexol plasticizer DOP Tricresyl phosphate Flexol plasticizer TWS Methyl isobutyl ketone-- -- -- 6.7 -- -- 1.5 -- -- Toluene (1:1) Methyl ethyl ketone-- Cyclohexanone (1:1) 76.8 -- XE-5322* 15.3 -- -- 12.4 2.9 -- -- -- -- 3.1 -- 66.3 -- XE-5297* 15.0 -- -- 11.0 -- 0.2 -- 3.0 -- -- 70.8 -- XE-5295* 15.0 --m -- -- -- -- -- 22.0 -- 1.5 1.5 60.0 -- XE-S339 __ 10.0 -- -- 4.0 -- -- -- -- -- -- 86.0 - 100.0 100.0 100.0 100.0 100.0 (1) Intended u n fenerel-purpoee cowtin* to be , . ueed over either bere Meet or wuh primer. (2) Mfty he nude with retin VYHH-1 when in- tended for see omr raeia VYHH-1 or reein VMCH primer*, or for w u the third cost in wneh primer lyttent. Tsblc III. Typical formulstioni used for both intermediste sod finish cost*. ucc ~~ri 063319 1 E-5382 XE-5363 XE-5235 pebble mill and grind until a good Bakelite vinyl resin VAGH 7.4 12.6 15.1 dispersion is obtained. Urea-formaldehyde resin1 (dry) -- 2.5 4.2 Preparation of Pigment Paste: Charge Alkyd resin* (dry) Alkyd resin* (dry) 1--7.9 -- 8.8 -- -- pigment, lecithin and remainder of plasticizer DOP to pebble mill and Bakelite resin BR-18774 -- 0.2 3.2 grind until a good dispersion is ob Titanium dioxide/Antimony tained. With some pigments, a minor oxide (9/1) 25.7 13.9 ____ amount of aromatic solvent may be Titanium dioxide -- -- 12.9 required to obtain the optimum grind Flexol plasticizer DOP Thinner -- 49.0 1.7 60.3 1.6 63.0 ing consistency. Preparation of Base Solution: Charge toluene into mixing kettle. Add resin 100.0 100.0 100.0 VAGH slowly until all the resin is *20 per cent cyclohexanone or itophoroive 30 per cent methyl itobutyl ketone 50 per cent Xylene (l) Such a* "Uformite" F-240, Rohm and Haoa Co , The Reeinoui Prod. Div., Philadelphia* Pa. (2) Such at "Durapiex" C-55X, Rohm and Haoa Co., The Resinous Prod. Div., Philadelphia, Pa. (3) "Durapiex" ND-77B, Rohm and Haaa Co., The Reainout Prod. Div.. Philadelphia, Pa stirred in and thoroughly wet. Add methyl Cellosolve, with agitation. Slight heat, carefully applied, will facilitate solvation. Preparation of Coating: Charge or Tabid IV. Formulation* of coating* employing vinyl vetin blended with alkydt. ganosol into a mixer and add the pig ment paste while agitating. When thoroughly mixed, add base solution ments can be stirred in. Aluminum pastes containing mineral spirits or similar solvents are not generally satis factory due to the precipitating action of aliphatic hydrocarbons, which re sults in poor adhesion. However, these pastes can be used by balancing the aliphatic thinner with more active solvents such as ketones of comparable boiling range. Alkyd Blends Vinyl resin VAGH can be blended with air-dry alkyd resins to formulate side and baked, can be coated on the other side, restacked and the second coat baked without marring or sticking during the operation. Baking sched ules used for this type of coating usually are in the range of 5 to 15 minutes at 375 to 350 deg. F. Organosol Finishes In the metal decorative field, one type of vinyl finish which is just be coming recognized for its excellent abrasion resistance and general dura with agitation. Pebble milling of the organosol coating will improve the smoothness of the coatings and the gloss of the film. The inclusion of vinyl resin VAGH is necessary to prevent air-dry mudcracking of this dispersion type coating and to promote adhesion to vinyl butyral resin wash primer. Thinning to adjust for spray viscosity must be done using a special thinner based on 15 per cent diisobutyl ketone and 85 per cent "Solvesso" #100. high gloss brushing finishes. Similar blends of resin VAGH with urea resins and epoxy materials give high gloss, heat-stable, thermosetting baking coat ings. Formulas for representative coat ings of these types are given in Table bility is the organosol metal finish. Based on vinyl resin VYNV-1, a very high molecular weight, high vinyl chloride content resin, this baking coating offers the ultimate in toughness, inertness and chemical resistance for This organosol metal finish can also be prepared with vinyl resin VMCH replacing vinyl VAGH. This formula tion will adhere to bare steel, rather than to the wash primer, but the per formance of the system under con IV. vinyl coating materials. A typical ditions of high humidity or water In the previous finishes, maximum gloss is obtained by dispersing the pig ment in vinyl resin VAGH on a tworoll mill and incorporating this dis formulation is given in Table V. Manufacturing Procedure Preparation of Organosol: Charge resin VYNV-1, diisobutyl ketone, diluent, immersion is not as good as XDE-5197. Organosol-type coatings require more care in both preparation and applica tion than the solution coatings. Since persion after dissolving it in a portion and 1/3 Flexol plasticizer DOP into a of the thinner to form a pigment paste. In the case of XE-5382, the pigment can be ground in a pebble mill with the alkyd or the alkyd-VAGH mixture. XE-5382 is intended primarily as an Table V. Formulation of baking otgancuol metal coating. air-dry coating for brushing or spraying. It can be used over bare metal or any type of oleoresinous or vinyl butyral resin primer. Coatings XE/5235 and Formula _ XDE-5197 Red Org;anosol Metal Coating Pounds Gallons XE-5363 are for baking applications only. XE-5363 is a high gloss metal decorative type for applications such as automobile finishes and can be used over a phenolic or oleoresinous type primer-surfacer. A 45-minute bake at 250 deg. F. up to a 10-minute bake at 350 deg. F. is recommended. XE5235 is a type used primarily for cap and closure coatings over blade iron or tin plate sheet, with or without a primer or "we." It has steam proof resist lite vinyl resin VYNV-1 Flexol plasticizer DOP Diisobutyl ketone High boiling diluent1 (aromatic type) Pigment* Lecithin* Bakelite vinyl resin VAGH Methyl Cellosolve Toluene Bakelite resin BR-18774 20.7 12.20 7.20 21.70 3.50 .05 5.20 7.25 21.80 .40 1.78 1.49 1.08 3.01 0.22 0.45 0.90 3.06 .05 ance superior to any unmodified vinyl coating and also has a much higher 100.00 12.04 softening point. Because of this latter characteristic, sheets coated on one (1) Such a* "SoWmw" Ns. 100, Emo Standard OS Co.. New York. N. Y. (2) Such u "BON" RT-M5-D. B. I. du Pont d* Neman* and Co., Wttminston, Dal. ft) Such na "Lecithin NS." CiUddcn Co. Soya Product* Dir.. Chicago 39,11L ucc 063320 organosols are suspensions of resin particles in organic media, baking at approximately 350 deg. F. is necessary to fuse the particles into a homogeneous mass in the final film. The length of bake is dependent on the size and com position of the coated surface. Or ganosols normally bake to a satin finish, but a special technique can be used to obtain a high gloss if desired. In this procedure, the coating is ap plied and air-dried. It is then baked at a temperature of about 200 deg. F. to dry the film and partially gel the structure without fusing the particles together. At this point, the film can be sanded and polished very readily, and a high gloss developed by power-wheel buffing. After the desired smoothness and gloss is obtained, the finish is fused at 350 deg. F., hardening and toughening the coating while retaining the gloss and smoothness. Very recently, a type of organosol metal finish which acquires gloss with out buffing has been developed, based on vinyl resin VYCM. The develop ment work on this coating indicates that the major factor governing the gloss of a pigmented organosol metal finish is the degree of dispersion at the time it is applied. Furthermore, formu lations based on vinyl resin VYCM consistently give better gloss than those based on resin VYNV-1. The suggested formulation in Table VI is a typical example of an organosol metal finish based on resin VYCM: The pigment stock (Column A) is ground on a two-roll mill at a tem perature of about 60 deg. C. Then 100 parts of the stock are cut with 80 parts of a thinner mixture, consisting of 25 per cent methyl Cello6olve solvent and 75 per cent toluene by weight, and the resultant mixture (Column B) is stirred until a smooth paste is ob tained. The base organosol (Column C) is ground in a pebble mill for 72 hours, or until a uniform dispersion is obtained. The pigment paste, base organosol grind, and the other con stituents (Column D) are mixed to gether and pebble-milled for an addi tional 24 hours to achieve the ultimate composition (Column E). The coating, as formulated, is ap plied by spraying over metal primed with wash primer WP-1. After an air-dry of about 10 minutes, the coating is forced-dried for 10 minutes at 200 deg. F., and finally baked 5 minutes at 350 deg. F., to produce an organosol metal finish with superior gloss. The term* Bakelite, Cellosolv*, end Flexol ere registered trade-marks of Union Carbide and Carbon Corp- The data in tbia article define* the quality ordin arily to be expected of these resin* and of certain coating* made from them, a* measured by Baxelitc Company'* te*t method*, Because of the infinite variety in the nature of quality of ingredient* used with these resin*, and in the condition* under which they are processed, Bakelite Company is unable to guarantee like or optimum value* for all coating properties and performance data. Data and suggestion* made in this article are not to be construed as recommendation* to use any product in violation of existing patent* covering any material or its use. T*bl VI. FormuUtion of t high 9I0** orjsnotol meUl finish. RESIN VYCM ORGANOSOL METAL FINISH XDE-28 AB C D E Ingredient Titanium dioxide1 Antimony oxide* Bakelite vinyl resin VYCM Bakelite vinyl resin VAGH Flexol plasticizer DOP Blown castor oil* Stabilizer4 Methyl Cellosolve solvent Toluene Diisobutyl ketone High boiling diluent4 (aromatic type) 2-EthylhexyI acetate Indanthrene Blue Bakelite vinyl resin VAGH lacquer Bakelite resin BR-18774 Total Parts by Weight Total Solids, per cent 2-Roll Mill Stock 64.8 7.2 Pigment Paste 22.50 2.50 Base Organosol -- -- Other Ingredients -- -- Final Formula 22.50 2.50 44.78 44.78 17.0 5.90 -- ____ 5.90 9.0 3.13 .... 1.0 .35 -- 1.0 .35 4 __ 6.52 9.65 -- .35 -- ,35 _ 6.95 -- 20.80 ---- ____ -- 16.65 6.95 -- 20.80 1.20 17.85 __ __ . 66.51 4.80 71.31 ---- -- 10.00 10.00 Trace Trace __ _ - 100 62.48 127.94 100 55.6 35. 0.40 22.92 -- 0.40 213.34 40.4 (1) Such u "Tttuoi" A-1SS-LO. TiUnhin Pi*meat Corn., New York. N. Y. (2) Such as "Tudoooi". Texas Mining and Smelting Company, Laredo, Texas. (J) Such as "Bakers" No. IS. The Baker Castor Oil Company. New York, N. Y. (4) Such as "Dypbos," National land Company New York. N. Y. (5) Such as "Solve**" No. 100, Baao Standard OO Company. New York. N. Y. ucc 063321 BAKELITE COMPANY A DIVISION OF UNION CARBIDE AND CARBON CORPORATION GH3 30 EAST 42nd STREET, NEW YORK 17, N. Y. Sales Offices Atlanta 3, Georgia Boston 16, Massachusetts Chicago 1, Illinois Cincinnati 6, Ohio Cleveland 14, Ohio Clifton, New Jersey Detroit 21, Michigan Hartford 3, Connecticut Larchmont, New York Los Angeles 58, California New York 17, New York Philadelphia 3, Pennsylvania Rochester 4, New York St. Louis 22, Missouri San Francisco 11, California 133 Luckie Street 20 Providence Street 230 North Michigan Avenue 2506 May Street 1300 Lakeside Avenue, N. E. 1051 Bloomfield Avenue 10421 West 7 Mile Road 410 Asylum Street 1877 Palmer Avenue 2770 Leonis Boulevard 30 East 42nd Street 117 South 17th Street 82 St. Paul Street 122 North Kirkwood Road 22 Battery Street J-859 Printed in U. S. A* ucc 063322 Recent Developments in Resins for Industrial Finishes--Vinyls By W. H. McKNIGHT, Bakalit* Fellowship Mellon Institute for Industrial Rotoarch BAKELITE COMPANY A DIVISION OF UNION CARBIDE AND CARBON CORPORATION ucc 30 East 42nd Strowt, New Yoek 17, M. Y. UCC 063323