Document RJ5N6DvEkw8nvKdY5nGqoVY9z
KY-787-D PKG
PROCESSES
APPROVED BY:
KO't^ir-
(LOT)
V
(EST WOT) jwy
7fl
< ) KY-797-D CT) PUP 09/27/82 COMTYP JOB NAME: 03KY787DMT
DRY
DRY
NO. PKG TOTAL
ACTUAL
CODE PQ LOT WEIGHT CONT PKG WGT WEIGHT USE LBS
... dADJLl _____ -- J2M2X
100.00 100,00 100,00
vZ LA.
i JC-
oioaZf ZZx mZ
------ -
BLEND 'BACK FOR STEP 43:
f <fO JU ON 6--3 OR GET FROM R/M,
EQUIP
I AfO'f'
P'-J*3
V NAME : 'KROLOR' YELLOW-MEDIUM
I USE I N- | ACCT [ LBS I CODE ] LBS
I I "BEFORE USING SV MAKE SURE N-28-D LINE (HYDRO- |
- I ---1
203 |
I 1LGRIC ACID) IF ANY IS BLANKED OFF*. RUN 60*(990 G> WATER IN V-203, SET AGITATOR ON 1
& HIGH SPEED.
!
205 tx i EIG.H IN DRUM & POUR IN (SODIUM SILICATE)
1 250 I 32-D | 250
DUMP IN AND STIR 5 MIN (CHROME YELLOW MEDIUM) 150X5 IYC-2-BI 2500
ii
I RECORD: START//LOT I FIN
___ 1A.:.! i ----- i | t
ADJUST TO 75* (1275 G) *NOTE: VOLUMES HIGHER
f!
t
75* MAY CAUSE DUSTING IN EXHAUST HOOD.
"WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
LJ4OTC10G AT 2400-2600 PSI INTO V-205
<5--1 WHEE?N V-203 MT, WASH COLOR THRU HOMOG WITH MIN
LJW^HOT WATER AT 2400-2600 PSI INTO V-205
:ORD; V-205 VOL
ADJ TO 60 * (2100 G)
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
I
205 'r u n " 10" .(514 G) WATER INTO V-JtJJfU START
I _XAGGIITTATOR
1
SV /f;yr\ PUMP V-205 THRU HOMOG AV4S00-520O PSI INTO SV. [
^ RECORD: TIME START Z^'JiL^TAL MINUTES <?_$_,, |
TE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, I
-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 I
WHEN V-205 MT, RUN IN 5* <240 G> WATER 6 PUMP |
THRU HOMOG AT 4800-5200 PSI INTO SV
I
SP STEP 01 - SET FORMULA SELECTOR TO POSITION I
& I 1^2 (V-243) nR/P-flSTTinN 7 (V-244T1
CP (var--j p r e s s sv c am RESET PR - SET 22 TC IN AUTO
i JX
(TEMP IS SET AT 190-1?4*F) '
I
! I
OCT 111982
IX), RRECORD LEVELS & SET R/M COUNTER 4=1 AS FOLLOWS: I
LXl 1 1LG fa&_% PRESET 1 32 GAL (LIQUID ALUM)1
115-D ! 168
iXT 13LG MijX. PRESET #6 141 GAL (CALCIUM
I
20-A 1 141
CHLORIDE 772)
I1
SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
1
IXSpClO (N-27-D -SULFURIC ACID 6%- CONTROLLER)
27-D |: 213
I IN MANUAL
0.64 GPM 1
tX*fC20 (N-27-D WATER) IN MANUAL LOCAL 8.36 GPM I
r_
11111
I----- 3f RM Q (N-27-D/UATER) RATIO
1 .31
1
1 XFCiO (N-32-D CONTROLLER) IN MANUAL 0.84 GPM |YJ
32-D 1 1425
IXFC^O (N-32-D WATER) IN MANUAL LOCAL 7.40 GPM 1 W
I '^f20 (N-32-D WATER) IN REMOTE
^0 (N-32-D/WATER) RATIO
1 .76
OPERATOR STEP.PB
DUP050102822
LOT*
COMTYP JOB NAH1V-* 03KY787BHT PAGE 02
DATE PRINTED': 10/04/8^
EQUIP MENT
PAGE 2 CG 03 KY-7S7-D
USE i N- I USE LBS ] CODE I LBS
RECORD LEVEL 2LG#s5LK IF BELOW 35? FOLLOW SOLN MAKE-UP PROCEDURE FOR N-27-D
iDJUST SV *XQ_48* <2470 G>
RECORD PH.TH2- ADJ TO 11*1-11*3 WITH N-7-D
CAUSTIC SODA SOLN) AT 5% <10 PARTS WATER TO 1
4 4
PART N-7-D)
// I
IPHON INTO SV* RECORD PH /./jJ*
ASSUME 50% IjSS, ! 7-D \ Jh.,
OPERATOR STEP PB
STEP 06/39* AFTER HEAT-UP RECORD: PH
SV Ijarn^SWITCH 3FC20, 8FC10, & 8FC20 TO AUTO
SP I^SSrXJSFfeRATOR STEP PB
] SP STEP 10/43* WHEN 3FC20, 3FC10 & 3FC20 FLOWS
IN LIMITS, SWITCH 3FC10 TO AUTO & PB
SP STEP 11/44* WHEN 3FC10 & 3FC20 FLOWS ARE IN
TmITS, SWITCH 3FC20 TO REMOTE
!RAT0R STEP PB
DURING STRIKE RECORD:
SP STEP
V-243/V-244
PH^a RANGE
13/46 <30 MIN)
9*0-10*0
1 4/47 <60 MIN)
9*0-10*0
15/48 <2 HRS)
9*0-10*0
1 6/49 <2 HRS, 25 MIN)
9.0-10*0
17/50 (FINAL 3 HRS)
7*5- 8.5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV
IN LOG. IF FINAL PH >3*5, ADJ TO 7*5-8.5.
RECORD: PH ___
ASSUME 77% i_____I 27-0 ( ______
LSS'T WHILE STRIKING RUN 30* <234 G) WATER INTO V-339! laSS^TADD IN 7-8 MIN* (DRESINATE X) CHECK FOR DRAFT I
1'"' L.IN VENT STACK BEFORE DUMPING*
}
\W^L ADJ TO 49* <332 G> AT S0--1 0O*F
I
STIR 5 MIN & RECORD: PH/#L/<9.5-10-.5>
|
STIR 15 MIN OR LONGER FOR SP STEP 26
I
RECORD: VOL3L* & CALC *Gm X 0.7S T PRES.--ET *8 TO'Sk^AL FROM S 333
i
36?
11 I 530-AI 365
385 !35 L*RtfN 47* <360 G) WATER INTO V-385 7 i3*rT ADD 6 STIR 2 MIN FOR S 40 ^ ^
III ASSUME 50%(>-<60 | 7-D I 30
"Ti<rip-5TirT775o"AFTirBSiBKlNi PHT~OPiRATOR~piT_'*"I'' 7
T~~~
ia8-3j^.ST,F-T_..iN--<-riLA<'ie' -r-ixc m
1 440---- i 120... A | - ffQ
SV \mj^gp STEP 23/53* RECORD: PH /j& <3*7-4.2)
!!I
I RUN IN N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5 1
"M2N
* I
RECORD: PHXj/(9.S-9.5). ADJ IF- NECESSARY 6 I
I
RECORD: PH_____
- ASSUME 77% ii___ _ I 27-D 1
II :M! DlIrLX'UImLTE 10 PARTS WATER TO 1 PART) ' ASSUME 50% 1_____i
7-D i
I *^T>StrPiPIH-ON N-7-D INTO SV)
!
\42JrQ?ARER?ATOR STEP PB
-* ^ .
I *T J/'SlFT IN BLEND BACK : KY-787-D
TEP 29/58* RECORD: PH
6 TIME iJ*.
JPERATOR STEPPS
STEP 60* BATCH COMPLETE.
*
JS (a - __
- --
' ""FINISH
^ "OPT R"
h i TIME SP STEP
TI.1E ^SP q'EP
t
DUP050102823
B GHIXPHIC CONTROLS CORPORATION BUFFALO. NEW YORK
DUP050102824
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