Document RJ56o00X4jBkmyyLrXzLEYMmB

KftR 28 1988 I..TGHT HYDROCARBON NO. 7 ELECTRICAL CL.EARING PROCEDURES PROCFDURFS AF'F'I I CABLE*. 1 > ?, I> 3Ai 4t 5i A 7i 8. 91 TO, AND DO 034404 CONF ofnttal 2300 VOLT EQUIPMENT 440 VOLT equipment; TESTING - Voltage -load - Ground Pulling ar Replacing Fuses Equipment Protected hv# Circuit Breakers Removing and Replacing Starters from Plug-in H.r-.C, E. P> C> Type Enclosures* Outside Racks Locating a Ground on 440 Volt System Test i ng Ti me Be 1sw Re 1 ays Working on 110 Volt Control Circuits Working Within 4A0 Vo 11 Motor Control Center* Motor Starter or Di sc:onnert PROCEDURE * 1 ' *2 * *3X30 * * f* 1 ** * *5 * *6 * *7 * *B " 49 * *10 ' * 11 SCDPF OF WORK Procedure X Any work within 2300 volt Allis-Chalmers Space Maker or Gene re). Electric switchgear other then incoming energized 1inps Procedure 7. Taking voltage readings on Nema 1 and 4 enclosed starters and disconnects* Procedure 3 Procedure 3A Taking load check on 440 volt equipment within starter enclosure* except explosion proof gear or outdoor starter racks. Load check on 440 volt equipment outside of the starter enclosure* but including isolated wire troughs and outside conduit* Procedure 4 Pulling or replacing 440 volt fuses in any 440 volt switchgear with disconnect ahead of fuses* including G.E, 7700 Motor Houtrol Center* Procedure 5 Working on 440 volt equipment protected by thermal circuit breakers* except F.P.C* type starters on outside Starter Racks Procedure Removing and replacing starters from 440 volt plug in load centers. Procedure 7 Any w o r k within 440 v o 1 i explosion proof c o m b i n a t i o n motor starter (G*F> and Grouse-Hinds) other than energized incoming terminals* Procedure S Locating a ground on a 440 volt system using a resitance load pulsing to ground detector* and a clama-on amp meter. Procedure 9 Testing or adjusting time delay relays within 440 volt starters with fusible disconnects* Procedure 10 Work on 1.10 volt control circuits of 440 volt switchgear with unexposed line connections and breakers . Procedure 11 Any work within 440 volt motor control, center motor starter or disconnect, other than energized incoming terminals* AAOfc on A 03 1 ai. C,Ob*F LHC*7 ELECTRICAL CLEARING PROCEDURE *1 Area? Scope of Work.; LHC *7? B-7200 Any work within 7300 volt General Electric switchgear other then energised incoming lines* Hazards; (1 > Flash and/or arcing (2) Shock Hazard Safety Equipment; Remember; attention; caution; O. > Hard hat and side shield glasses (2) Flectrical .Rubber Gloves (3) Approved Uolta.de Tester ( 1) Have owner's permission (?) Use your I > R> 8. (3) This procedure requires an E.S.W.P* Vital Step F'otentia! Hazard Electrical Foreman bust Be Present When Cleared! JOB PROCFrilJRE ; 1* Have owner's permission to do Job* 2* Verify on one line diagram and nameplate equipment to he worked on . 3. Check amp meter on gear and be sure there is. no load. 4. Have owner move door handle to open position and hand red t a a. Hand your Red Tad over owner's. 5. Open door and visually confirm racked out position of contactor. A. Put on rubber gloves and test Bodendieck on Known Source. 7. Still wearing rubber gloves? check contactor for voltage. If none present? re-check tester on Known Source? to verify correct operation of instrument. 8. Remove contactor from cubicle or pull all. f uses ? load? F<Tt and control? making sure shuttle barrier is in place over line side c o n t. a c t s . Page 1 of 3 Pages DO A 034407 CONFIDENTIAL Electrical Clearing Procedure *1 9* If disconnecting *ptor turn off 'Test Power* switches at lighting panel and Red Tea. 10 * If disconnecting motor? trs to start motor as final precaution? accept C > S > kJ > P * from owner? and proceed with work* 11* When work. is complete? reverse steps #8? f> and A< Complete E*8>W*P and return Sear to owner for operation* P a *3 e ? of 3 Pages 00 A 034408 OONFTDFNTTAl LHC * 7 ELECTRICAL. CLEARING PROCEDURE *2 Ares; LHC 47* R-7200 Scppp of Work? Tske voltage readings on 440 volt- NEMA 1 end NEMA 4 enclosed starters and disconnects* Hazards < 1) Flash and/or arcing (2) Shock Hazard Safety Equipment; (1 ) Hard hat and side shield glasses (2) Electrical Rubber Gloves (3) Approved Voltage Tester Remembe r ; < 1 ) Have owner's permission (3) Use viour I > R > S , CAUTION; Potential Hazard Rubber Gloves Must Be Horn When Testing 440 Unit or Higher job procedure; 1* Have owner's permission to do Job. 2 * Verify on safety onp line diagram and nameplates starter or unit to be checked * > 7* Hearing rubber sloves* lower hoi tom tank on FPC enclosures or open door exposing leads on NF.MA 1 and NEMA 4 enclosures, > 4, On E PC enclosure* wearing flash protection* close breaker. 5, Put on rubber gloves. Check voltage using approved 440 volt tester. Do not use volt ohmeter. If possible* open circuit breaker or disconnect, device before clipping on leads. 6. Make note of readings and notify owner when Job is complete. Page 1. of 2 Pages rw53-18-85 A 034409 OONFTOFNTTAl LH0*7 ELECTRICAL CLEARING PROCEDURE *3 Ares J Score of Work* LHC #7* B-7200 load check on 440 volt equipment. within starter enclosure* except explosion proof E.F'.C* housed starters in field* Hazards{ <t> Flash and/or arcing (2) Shock Hazard Safety Eotuipment; Remember1 (1) Hard hat and side shield glasses (2) Electrical Rubber Gloves (3) Clamp on Amp-meter (1) Have owner's permission ( 7.) Use woi i r I R i S . attention; Vital Step caution: Potential Hazard EUBBEE; GLOVES UUSI BE WORN WHEN IESIING 440 VOLT. OR HIGHER job procedure; 1* Have owner's permission to do Job* 2* Verify by nameplate and on safety /-me line diagram that starter to be checked is correct. 3. Carefully open door to starter wi.thoi.it disengaging load* Stand to one side when opening door. 4. Set amp meter to a range higher than Full load rating of motor. 5. Put, on rubber gloves* attach meter around one *T* lead at a time* noting readings* 6* When all three phases are read and noted* close door carefully* notify production Job is complete. Page 1 of 2 Pages 0o COfs/p- * 7 Of- LHC47 ELECTRICAL. CLEAR INC PROCEDURE *3A Ares L Scope of Work? Hazards{ LHC *7* B-7200 L.oad check on 440 volt eouipment outside of the starter enclosure* hut including isolated wire troughs and outside conduit* <1! Possible electrical shock because of faults insulation* Safety Equipment* (1) Side shield glasses <2) Electrical Rubber Cloves ( 3 ) 01 a i>i p - o n amp meter attention: V i t, a 1 Step caution: Potential Hazard job procedure: 1* Have owner's permission to do Job* 2* Verify by nameplate and one-line diagram that starter to be load cherLob is correct. 3 * Open cnver on uire t rough or conduit fitting. 4. Put on rubber gloves and careful!** separate conductors to facilitate placing the amp meter on each conductor! Inspect insulation for any possible flaws. 5* Wearing rubber gloves* carefully place a clamp-on amp meter around one conductor at a time and note the readings* 6. When all three phases are read and noted* close the cover carefully and notify the owner that the Job is complete. note: ELECTRICA1 RUBBFR GLOVES REQUIRED ON 440 VOLT AND ABOVE Page 1. of 7 Pages OO A 034411 CONETDFNTT Al LHC*7 ELECTRICAL CL EARING PROCEDURE #4 Area! LHC #7* B-7200 Scope of Work! Pulling or replacing 440 volt f uses in ann volt s w i t c h g e a r with disconnect ahead of fuses t including 0. F. 7700 motor control center. Haza rds: (1) Flash and/or arcing (2) Shock Hazard Safetw Equipment: Remember! < 1) Hard hat and side shield glasses (2) Electrical Rubber Gloves (3) Approved Fuse Pull e r s (4) Approved Voltage Tester ( 1.) Have owner's pe rmis sion (2) Use Hour I.R< S. attention: V i t a 1 Step caution; P o t e n t i. a 1 Hazard RUBBER GLOVES HUSI BE WORN WHEN TESTING 440 UOI..I OR HIGHER job procedure: 1* Have owner's permission to do .Job* 2t Verifw on safetn on }. i. ne diagram and nameplates eouipment to be worked on* 3. Check to be sure there is no load on sear, 4t Have owner open disconnect and Red Tag. Place Hour tag. 5t Open door and visually affirm disconnect is open ahead of fuses. Put on rubber gloves and check for voltage with zpprnverl tester. Check phase to phase and phase to around on all three phases. (VOLTAGE TESTER MUST BE CHECKED ON KNOWN SOURCE BEFORE AND AFTER USE. ) 6. Pull or replace fuses as needed. If replacing blown fuser replace all three load fuses as the others are stressed and will give problems in future. If pulling fuses to clear* pull them all* including control fuses. Rubber gloves are optional if a visible air Sap has been established before pull i rid fuses. Fade 1. of 3 Pa dec- OO A 03441? CONFTDFNTT Al Electrical Clearies Procedure 14 7. If electrical work is reouired* a low voltage check list must he filled out at this time} then proceed with work, 8, After Job is complete* remove Red Test* complete low voltage check list* notify owner that how are finished. Page 2 of 3 Pages ft 03AA13 00 c,onf L H r. # 7 ELECTRICAL CLEARING PROCEDURE *5 Area! I..HC #7* B-7200 Scope of Work.i Hazards J Safety Equipment: Work, on 440 volt. equipment- protected bn Thermal Circuit Breakers* except E,P,0, type starters on outside switch racks. (1) Flash and/or arcing (2) Shock Hazard < 1) Hard hat and side shield classes (2) Flectrical Rubber Gloves (3) Approved Voltage Tester Remember: attention: caution: (1) Have owner's permission (2) Use your .T > R > S , Vital S t e p Potential Hazard RUBBER GLOBES MUSI BE WORN WHEN TESTING 440 VOLT OB HIGHER job procedure: 1. Have owner's Permission to do .job. 2. Verify on safety one line diagram and nameplate eauiement to be worked on, 7, Have owner turn off circuit breakers and teS. Place Hour tag over owner's. Open door to eonipment, 4* Put on rubber elctve? and check, for voltage with approved tester. Check phases to phase* phase to around on all phases, (VOLTAGE TESTER MUST BE CHECKED ON KNOWN SOURCE BEFORE AND AFTER USE. ) 5, If no voltage is present* remove load leads from starter or at the load and tape with electrical tape. Wear rubber Sieves. Control leads may need to be disconnected also, 6, Fill out Low Voltage Safety Check. List,* proceed with work. 7, When Job is complete* reverse Steps S* 4 and 3* complete Low Voltage Safety Check List- and notify owner you are finished. Page J of 2 Rases ^ A 034414 CONFTDF/s/TrAL LHC#7 ELECTRICAL CLEARING PROCEDURE i6 Area! LHC *7? P-7200 Scope of Work I Haza rds 5 Safety Equipment: Remembert Removing end replacing starters end disconnect switches from 440 volt plug in load centers. ( 1 ) Flash and/or arcing (2) Shock Hazard (1) Hard hat and side shield glasses (2) Electrical Rubber Gloves (3) Flash suit and face shield (4) Approved Voltage Tester (5) Approved fuse pullers (1) Have owner's permission (2) Use wnur I> R> S. attention: CAUTION*. Vital Step Potential Hazard RUBBER GLOVES MUSI BE WORN WHEN TESTING 440 VOLT OR HIGHER A DDL! ELECTRICAL FOREMAN BUST BE PRESENT JOB PROCEDURE I fii id remove; 1. Have owner'? permission to do Job. 2. Verify on safety one line diagram and nameplate equipment to be worked on. 3. Have owner open circuit breaker and hang Red Tag. Attach sour tag over his. 4. Open doon check starter for open position. While wearing rubber gloves* check voltage* all three legs* phase to phase and phase to ground* at bottom of disconnect device with approved voltage tester. (VOLTAGE TESTER MUST BE CHECKED ON KNOWN SOURCE BEFORE AND AFTER USE . ) Page 1 of 3 Pages DO f-ONF rA^0N34r4riis LHC *7 Electrics! Clearies Procedure i6 5* While wearing rubber gloves* pull all fusesr load and controli clear auxiliary circuits and alarm circuits* Check with voltage tester * A. While wearing rubber Sieves* lift and tape all leads that have to be disconnected to remove starter from cubicle* 7. Fill out Low Voltage Safety Check List* 8. Two men need to-be present on Job, One. man in flash protection and electrical rubber gloves is to unplug starter or disconnect and remove it from M>C.C, A second man wearing electrical rubber gloves is to stand by for emergency action, B*. Xu Peels cel 1, Megger starter to be sure it is free from grounds, 2, Work switch to he sure it is operating properl.y> Leave in open position and Red Teg , 3, Two men need to he present on nob. One man in flash protection and electrical rubber gloves is to plug in starter or disconnect, A second man* wearing electrical rubber gloves* is to stand by for emergency action. 4, While wearing rubber gloves* check for voltage * u^hase to phase and phase to ground on all. three legs* on load side of disconnect. 5, Re-connect all leads to starter* replace fuses* close door. 6, Complete Low Voltage Safety Check List* remove your Red Tag* notify owner that ,i o b is complete* Page 2 of 3 Pages Do CQnf 0344J6 T^NTT4L LHC47 ELECTRICAL CLEARING PROCEDURE t7 Area? LHC *7* 8-7200 Scope of Work: Any work within 440 volt explosion proof combination motor starter (G.E. and Crouse-Hinds) other than energized incoming terminals* Haza rds J (1) Flash and/or arcing (2> Shock Hazard Safety Eauipment: Remember: (1) Hard hat and aide shield glasses (2) Electrical Rubber Gloves (3) Approved Voltage Tester (1) Have owner's permission (2) Use your I.R S. attention: Vital Step caution: Potential Hazard RUBBER GLOVES MUSI BE WORN WHEN IESIING 440 U01.T DR HIGHER job procedure: 1* Hsve owner's permission in do Job. Secure Safe Work Permit* 2. Verify on one-line diagram and nameplates eauipment to be worked on . 3* Hsve owner open circuit breaker and hang Red Tag. Attach your tag over his* 4* Try to start motor as final check before removing cover* 5* Put on rubber gloves* Remove lower explosion proof cover only* Visually check starter for open position* A* With gloves still on* check line side leads of starter (load side of breaker) for voltage with approved tester. (VOLTAGE TESTER MUST BE CHECKED ON KNOWN SOURCE BEFORE AND AFTER USE.) Be sure and check phase to phase and phase to ground on each of three lines. If no voltage present* remove load leads from starter or at the load* tape* remove gloves. 7* For any work inside of enclosure* rubber gloves must be used. NO work must be done on energized incoming line* Page 1 of ? Pages DO A 034417 CONFTDFNTTAl LHC + 7 ELECTRICAL CLEARING EROCEDURE *8 Area! LHC #7? 6-7200 Scope of Work: Hazards! Safety Euipment* Locating a ground on a 440 volt system using a resistance load pulsing to ground detector? and a clamp on amp meter? (1) Flash and/or arcing (2) Shock Hazard (1) Hard hat and side shield glasses (2) Electrical Rubber Cloves (3) Approved Voltage Tester < 4) Approved fuse pullers (5) Barricade tape (6) Flesh suit and face shield Bemembe r I (1) Have owner's permission (2) Use your I . R . S . (3) This procedure reuires an E , S . W . R . attention: Vital Step caution: Potential Hazard RUBBER GLOVES BUST BE WORN WHEN TESTING 440 VOLT. OR HIGHER job procedure: 1. Notify owner that they have a ground and get permission to work o n i. t. 2? Find a 30 amp or smaller disconnect that- can be taken out of service. If a 30 amp disconnect is not available? a A0 amp disconnect may be used IE a fuse reducer is used. 3, Open the door of the disconnect with it in the closed or on position. 4, While wearing rubber gloves? determine which phase is, grounded by using an approved voltage tester. (VOLTAGE TESTER MUST BE CHECKED ON KNOWN SOURCE BEFORE AND AFTER USE.) Check all three phases to ground the one that has very little or no voltage to ground is the grounded phase. If there disconnect left open di sconnect Wear flash is no load on the disconnect ? close door and turn to the `open" or "off* positinrn If the door must he when operating the disconnect? and it has a fused or an open type breaker? be sure there is no load* suit and rubber gloves. Page 1 of 3 Pages 03AAlB CD0ONfu&r>FNT1*- Electrical Clearies Procedure *8 6* While wearing rubber gloves* open door end check for voltage on the secondary side of the disconnect? using an approved voltage tester check phase to phase and phase to ground on all three phases, (VOLTAGE TESTER MUST BE CHECKED ON KNOWN SOURCE BEFORE AND AFTER USE.) 7. If there is no voltage* fuse one of the ungrounded leads as low as practical. If the disconnect is a breaker* it should not be over 15 ames. 8. Connect the pulsing resistor load to the small fuse. Make sure the resistor is rated 440 volts and it should not be over a 5 amp load. 9. Close ihe disconnect. Use rubber gloves and flash suit ;i f disconnect has to he operated with the door op*n and has a fused disconnect or an open type breaker. 10. Do not leave the disconnect unguarded if the door has to be left open. Area should be taped off with yellow tape. 11. Find ground using clamp on amp meter. 12. Open disconnect. Wear flash suit and rubber gloves if door is open. 13. Check for voltage on the secondary side of disconnect with approved voltage tester. (U0I.TABE TESTER MUST RF CHECKED ON KNOWN SOURCE BEFORE AND AFTER USE.) Check voltage phase to phase and phase to ground on all three phases. Wear rubber gloves* 14. If there is no voltage* remove ground deiectoi lead and replace fuse to proper size. 15. Close door to disconnect and notify owner Job is complete. Page 2 of 3 Pages 00A 034419 CONFIDENTIAL LHC*7 ELECTRICAL CLEARING PROCEDURE *2 Area: Scope of Work* LHC *7 B-7200 Testing or adjusting time delag relays within 440 volt starters with fusible disconnects* Hazards: Safety Equipment* (1) Flash and/or arcing (2) Shock Hazard (1) Hard hat and side shield glasses (2) Electrical Rubber Gloves <3) Approved fuse pull err. Remembe r: (1) Have owner's permission (2) Use your I.R.S. caution: F'otent i a 1 Hazard RUBBER GLQUES tiUSI BE WORN WHEN TESTING 44Q UOLI OR HIGHER job procedure: 1. Have owner's permission to do Job* 2. Verify on one line diagram and nameplate eguipment to be worked on * 3. Have owner de-energize equipment and tag. 4. Wearing rubber gloves* make all necessary voltage checks and fill out Low Voltage Check List. 5. Pull fuses by approved means. Rubber gloves optional. 6. Remove T-leads from enclosure and tape. 7. Re-fuse switch with 1 to 3 amp fuses using fuse reducers if necessary. 8. Adjust agastat to minimum time retting* 9. Wearing rubber gloves and flash suit* energize switchgear leaving door open for visual check. Page 1 of 3 Pages DO A 034470 CONFTOFNTTAl Electrical Clearies Procedure 12 10* Wearing rubber gloves? have operations switch units on and off adjusting asastat between each operation until desired time is attained * 11* De-energize switchgear and make ready for service* Replace fuses with proper sizes* (Step #9) 12. Complete Low Voltage Check List and notify owner you are finished note: RUBBER GLOVES MUST BE WORN WHILE ADJUSTING RELAY * RED TAGS MUST BE REMOVED DURING INTERMITTENT OPERATION, IF POSSIBLE USE EXTERNAL 110 VOLT TO CONTROLS MAKING SURE THERE IS NO FEEDBACK TO CONTROL TRANSFORMER. Page 2 of 3 Pages 00 A 0344 CONFTDFNTT M LHC47 ELECTRICAL CLEARING ERDCEDURE *1Q Ares i LHC #7? B-7200 Scope of Work* Work on 11Q volt control circuits of 440 volt switchdear? external of starter enclosure* (Circuits from B-7201 Motor Control Center only) Hazards: (1) Flash and/or arcind (2) Shock Hazard Safety EauipmentJ (1) Hard hat and side shield glasses (2) Electrical Rubber Gloves (3) Approved Voltage Tester Remembe r! (1) Have owner's permission (2) Use your I,R*S* attention: Vital Step caution: Potential Hazard RUBBER GLOVES MUSI BE IdDRhl WHEN IECIItlQ 44Q UDLI OR HIGHER job procedure: 1 Have owner's permission to do Job* 2* Verify on Safety one line diagram and nameslate equipment to be worked on* 3* Have owner turn off circuit breaker or switch and tad. Place your tad over the owners tad* 4* Before touching any conductor? check for voltade between wires and between each wire and ground* If no voltage is present? proceed with work. 5. When Job is complete? remove red tad and notify owner, Fade 1 of 2 Pastes 00 A 03442P conftdfnttai LHC*7 ELECIBICAL CLEARING EROCEDURE ill Ares of work! Hazards * Safety Eouipment: Remember? Ana work within 440 volt motor control center motor starter or disconnect other than energized incoming terminals* (t) Flash and/or arcing (2) Shock Hazard (1) Hard hat and side shield glasses (2) Electrical Rubber Gloves (3) Approved fuse pullers (4) Approved Voltage Tester < 1) Have owner's permission (2) Use your X*R*S* ATTENTION: Vital Step CAUTION* Potential Hazard RUBBER GLOVES WUSX BE WORN WHEN IESIING 440 U0L.I DE HIGHER job procedure: 1 * Have owner's permission to do Job. 2 * Verify on safety one line dia3 ram and nameplate eouipment to be worked o n. 3. Check to be sure there is no load on Sear* 4. Have owner open disconnect arid red tag. Place your tag. 5. Open door and visually affirm disconnect is open ahead of fuses. Put on rubber gloves and check for voltage with approved tester. (VOLTAGE TESTER MUST BE CHECKED ON KNOWN SOURCE BFFORE AND AFTFR USE. ) Check phase to phase and phase to ground on all three phases. Check all auxiliary circuits. 6. Wear rubber gloves to do work unless? Line terminals are not exposed. A visible air gap is at disconnect* and* there are no energized auxiliary circuits. 7. No work must be done on energized incoming line. DO A 034473 CONFTDFNTTAl LHC *7 Electrical Clearies Procedure til APPROVED AS REPETITIVE JOB? By? J> T. HolJowsy Phone 1651 Pate By X J * B * Jsckson Phone 7341 Bate By; W. !.. > Sims Phone 2134 Date Pa2e 2 of 2 Page DO A 034474 CONFTDFNTTAl MAR 28 1988 LHC *7 SAFETY RULES I. GENERAL II. HOUSEKEEPING III. PERSONNEL PROTECTIVE EQUIPMENT IV. SPILLS. PAS RELEASES. AND DISPOSAL V.EMERGENCY PROCEDURES VI. PERMISSIVE PROCEDURES VII, ROUTINE PROCEDURES Updated 6/71/85 rJw DO A 034475 CONFIDENTIAL I. GENERAL LiSht Hydrocarbon *7 Safety Rules will not in any way void or restrict application of Texas Division Emergency Procedure* Texas Division Safety Rules* or Texas Division Safety Standards. I.isht Hydrocarbon *7 Safety Rules will supplement Division procedures* rules* standards* All plant safety rules must be followed unless the plant Superin tendent authorizes specific instructions. All safe work procedures must be followed unless.deviation is authorized by the Superintendent* Assistant Superintendent* or the Production Foreman. It shell be the duty end responsibility of all personnel to re port, unsafe conditions to their supervisor. All visitors to the operations ares are to check in the office or control room before entering the o per a tio n s area, Visitors that do not have a permanent Dow Pass will be escorted from and back to the main sate. i/21/85 DO A 034476 CONFIDENTIAL II HOUSEKEEPING Good housekeeping is to prevail at all times > It is the respon sibility of each employee to maintain his work ares in a clean and orderly manner at all times. Unsafe work areas left by others are to be reported to the super visor at once. Access to all safety emergency enuiement must be kept open at all times* ie.* safety shower - eyewash stations* fire ei-rtinouishers * monitor nozzles* etc. Lids on all trash cans must be kept in place. Empty any full cans in the trash demaster bucket. Gloves* rags* and trash must, rmt he left on the ground. Trash cans with lids* dirty a love laundry bads are provided for dispo sal and collection of this material. Oil spills must be cleaned up immediately to prevent slip hazards and housekeeping problems. Stairways and passageways are to be kept free and clear of ob structions and walking surface kept free of a slippery condition. All service hoses must he stored on racks or coiled in an orderly manner when not in use. All ladders not in use must, be stored on reck or in an orderly manner in places where they do not eorist i. tute a hazard. Personal lockers must- be* kept in a clean and orderly manner. Volatile substances* oily i a y * or dirty gloves must not. bo stored in lockers. Keep soft drink cans* cigarette butts* and trash in the proper containers. Soft drink cans and coffee chips are not to he taken into the plant area* they are to remain in the building. 00 00/VF f* 0344;>7 x^NTTfit i Ill PERSONNEL PROTECTIVE EQUIPMENT The minimum eye protection requirements for Light Hydrocarbon *7 will be es follows: A. All employees during working hours will wear side shield safety glasses as a minimum. Exceptions - ewe protection will not be required for office press* assembly rooms* designated lunch or change rooms* inside the cab of motor vehicles* walking to or from work utilizing designated streets and walkways* or operating areas in front of panel boards in control room. B. Contact lenses must not be worn in the plant without prior approval of the Industrial Medicine .Department and Plant Superintendent. Approved herd hats must be worn (as designed) in all w p r I* areas outside of B-7201 arid B - 7 2 0 2 . Hard hats are r eon i red inside buildings when overhead work is being done. Each employee must he sure that the personnel protection equip- merit is clean and in good condition before it is used. Safety side shield glasses and chemical goggles must be clean and well fitted. Herd hats must have proper head support and be well fitted* Face shields must he clean and properly fastened to the heed gear. Chemical goggle areas will be clearly designated by signs and/or roped off areas and everyone without eacefclioo m"st wear chemical goggles in such areas. Special Jobs requiring eye protection beyond the minimum are as follows: A. Obtaining samples of any liquid or gaseous process materials under high pressures such as. liquid ethylene* eropylene* ethane* cracked gas streams* etc,* chemical goggles will he required. B. When performing draining* unplugging* purging or any similar type of operation on process pining or equipment in which any of the above materials could be released either inten tionally or accidentally to the atmosphere* it will be required that chemical goggles be worn. Depressuring of lines or eouipment to atmosphere is included in this rule. C. In addition* any experimental or other handling of any chem icals* solvents* acids or basic materials will reouire chem ical goggles as a minimum and face shield additional if so directed by the pertinent Job procedure or by supervision. D0 A 034478 CONFIDENTIAL Approved hearing protection must he worn in all proces? area?,. AH safety and evewash stations shall be tested at least once per week Flashhood* flash Jacket and flame retardant when lighting F-l thru F-9. This applies to automatic ignition is not operable and they hand held torch. gloves must be worn H-tA and H-tB if the must be ignited by Fach employee shall be familiar with the location and rise of the fire extinguishers* gas masks* eyewash - safety showers* sprink ler system* monitor nozzles* and other emergency equipment in his work area. Anyone using any emergency ecu ip men t must report, this promptly to his supervisor. All flare line entries shall reauire the wearing of flash Jacket* flash hood and gloves. Flare line entries reauire a standby eerson . Flesh hood* flash Jacket* and flame retardant, gloves must he worn when operating all E300 volt, switchgear- and all 440 volt switchgear which is fused for 60 amrs or more. A face shield* slicker suit* and rubber boots must hn worn when opening lines or eouipment- where hot materials, may he encoun tered. An acid hood* slicker suit* rubber' boots and rubber gloves must be worn when opening (breaking intol an acid* caustic* or MEA 1 ine . DO CONF A 0344?9 TDFNTT At IV SPILLS * OAS RELEASES * ANH DISPOSAL No flammable liouid will be drained t,o the ground. They must,, be drained to the blowdown system* oily water sewer or caught in a container and then emptied into an appropriate system. No flammable das will be released to the atmosphere where provi sions can be made to get it into the flare system. Whenever any line or eouipment is blocked in* adeauate steps must be taken to prevent the buildup of excessive pressure. This will usually involve draining the eouipment* or at least leaving a large vapor space and preventing an increase in temperature. No manual drain valves on vessels or pipes containing hydrocar bons shall be left open and unattended unless specified by written instructions from a supervisor. No vessel or pipe vent that contains hydrocarbons shall, be left open and unattended while venting to the atmosphere unless speci fied bw written instructions from a supervisor. All normally closed bleeders must be flagged with yellow plastic tags when they are left in the open position. Every effort will be made to prevent air from getting into the flare line. pyrophoric materials that are spilled on the ground must be kept wet with water spray until, it is removed from the b 1 o c k. Polymer from towers* exchangers* drums or other eouipment shall be kept wet at all times to eliminate the possibility of spon taneous combustion. Polymer which has been removed from process eouipment, shall be collected in a water-tight, box or container and stored under water until it has been disposed of. Polymer remaining inside of the eouipment shall be saturated , with water until it has been removed. The normal position of a "Hamer" blind in the flare system is in the "Open" position. The switching of these blinds from the open to close position and from the closed to the open position reouires the notification of operating personnel that the flare will he oeen. The person opening the flare line must confirm the flare is not in use. The person turning the Hamer blind shall wear flash Jacket* hood and gloves. A second person must he present and monitor the flare line entry and provide backup in case of trouble. Any problems such as a non-orerabje Hamer blind* unusual liquids* or any unusual problems shall be communicated to the proper supervision. V EMERGENCY PROCEDURES All employees must he familiar with the Unit FmerSenry Plan for each area and how to put this plan into effect. Employees must he familiar with the emergency horn signals and sound the appropriate signal when the following conditions exist. A. Gas Release The Sss release horn will be sounded when a hydrocarbon release occurs within the plant area that may cause injury to personnel or equipment. When in doubt* sound the gas release signal* then dial 6666 and report the emergency* NQIEi If the gas release is in another block see Alert. R. Alert The alert signal will be sounded when a hazardous Pas re lease occurs in an adjacent, block and wind direction is such that personnel mot* be exposed to hazardous gases downwind of the release. C. Evacuate The evacuation signal will he sounded when a hazardous con dition exists within the plant area which .Jeopardizes the safety of operating arid maintenance personnel. The signal should be sounded by the supervisor in charge or in his absence the senior control n^eretor, D. 611 Cle-t The all clear must not be sounded until the all clear has been sounded in the originating block, or so directed by the superintendent, or his alternate. When a true emergency occurs that reouires sounding the emergency signal* the man on call is to he notified. The man on call is to notify the superintendent or his alternate. When an emergency signal is sounded inadvertently or for a non-routine test* the plant office and Plant, Protection (2112) are to he notified. The emergency horn must be kept operative as- much as possible. When it is out of order notice must be posted in the control room as to its condition. D0 A 034431 CONFTDFNTTAl. Any message received on the telephone seizure system must he relayed to supervision at once* No phone in the office is con nected to the seizure system. Since the phone seizure comes in et the recovery end desk* the person answering the phone (usually the Recovery Control A Operator) may need to take immediate action for the protection of himself and others in the block. This will have to be a Judgment made based on the nature of the message. If time permits* the shift foreman or other supervisor should be notified for a decision* but time may be critical. The safety shower system must be kept operative as much as possi ble. When it is out of order* notice must be posted in the con trol room as to its condition. Any signal .other than a test from the emergency horn cancels all safe work permits. They must he authorized in writing to proceed after the emergency 'All Clear' has sounded. This may be done bu resigning the original permit with the new time indicated or by filling out a new permit. Pe especially aware of non-dees ri merit al personnel working in this block. Pe sure they understand and abide bw these emergency procedures* A 034432 confidential VI PERMISSIVE PROCEDURES Safe Work E'eraiiis* are* reouired front product ion personnel for all work in the process area involving* A* Spark or flame producing apparatus* B* Concrete chipping* C. Open type electric motors* D Operation of motor or bridge crane* E* Entry into closed vessels or process lines* F* Entry into an electrical enclosure in the Class I* Division I <exelosion proof) area or for the use of adapters which changes any electrical classification* Area Permits} are reouired from production personnel for any work in the process area not covered hw a Safe Work Permit. Safe Work Permits sod Area Permits* A* All permits shall be logged in the permit status book* B* All permits shall be returned to production personnel at the completion of the Job* or when work is stopped at the end of the day* or when work crews change on the Job* The returned permit shall have the date? time* and status entered in the location labeled 'Returned'. C. All permits must be filed in the permit file for a period of time to be determined by the Production Superintendent. Permission must be obtained from a product inn supervisor or the operator responsible for the srr* in writing (or escorted in end out) before vehicles maw enter restricted area> (ICE permit.)* The person issuing the permit must confirm bv site visit- that the area is safe. Smoking is allowed only* in the following places t B-7201* B-7201 A* B-7202* B-7205* B-7207 <IN B-7202 * SMOKING IS PROHIBITED ON THE STAIRWAY AND AREA ABOVE OFFICE* LUNCHROOM* CHANGE ROOM.) 'Strike Anywhere* matches are not permitted in the area* Only safety matches or lighters are acceptable* All welding flint lighters will be disengaged when not in use* All Safe Work Permits must be displayed at the safety center in the control room* All 'visitors' to the plant must check in at the control room or office at B-7201, CO A 034403 CONFIDENTIAL VII. ROUTINE PROCEDURES Production red tads that are removed must be completed and dis posed of in the Shift Foremen's office. Any red tads found not attached to eouipment must be given to the Shift Foreman immediately. Maintenance red tads that are removed must he completed and given to the Maintenance Foreman for disposal. Any red tads found not attached to equipment must be given to the Shift Foreman immediately. If maintenance pulls their red tads before a Job is completely finished, then a dreen warning must he attached stating what has not been completed* All road entrance barricades must be in place when they are not attended. No vehicles are to proceed past road barricades with out written permission (I.T.E. permit) or escort. Safety chains across openings must be in place when employees are on such platforms. Blowing down pumps. lines, and vessels in the atmosphere will he kept to a minimum and only under close supervision. Bleeds left in the open position must he flagged wiih yellow plastic lads. Hwd roc?rbon samples (sample bombs) are not to be brought into B-7201. B-7202. or B-7203 under any conditions. No lieu id hydrocarbons will, be drained to the slab or outside block limits piping (OSBL) where it would gel, intone lent surface drainage system. In case of any immediately. The as possible. If Superintendent or chemical spill supervision is to be notified spi11 is to be contained and cleaned up as soon the spill contaminates an off site ditch, the person on call must he notified. All grounding connections will he made secure prior to connecting lines for loading and unloading containers and will remain con nected until lines have been removed. Chipping concrete will be done with area flooded with water at all times during the chipping operation. A Safe Work Permit is reauired. DO A 034434 CONFTDFNTTAl 10* Flashlights used in the process ares must hear the Underwriters Laboratory approval and be in good condition. Hi All guards and safety devices must be in place and operative before any eeuiement is operated. 12. All service hose connections will be identified near the valve as to the contents of the line. 13. Snap-on fittings will not be used to connect hoses to piping containing hazardous materials such as hot water? steam? caustic? or flammable material. 14. Steam and hot water hoses will not be used in services whose pressures can exceed 70 psig. 15. All step ladders must be on stable footing before being used and in no case will anyone stand on the top step. Step ladders of 12 feet or taller will reauire the use of a safety belt or safety harness properly tied off. 16. All straight ladders must be held in place by an attendant or tied off within three rungs of the top so the ladder will not fall before it is mounted. 17. Floor grating or plates not in place and excavations must be barricaded or identified with yellow p1 astic tubing. 18. All extension ladders shall have one of the lower rungs of the upper section fastened securely to the adjacent rung of the lower section to prevent disengagement of thp dogs. This materiel should be rope* or wire? compatible with conditions in the sres, 39. Any work more then three feet above the ground or floor? which cannot be accomplished from a ElalfoEmx sr.affal.dx ladder* must have prior approval of supervision. Maintenance personnel may obtain approval from their foremen? planner? or production superintendent. In the case of operators and instrument men? this approval will be obtained from production supervision. As with all policies? there needs to be a provision for excep tion. In a dire emergency where it is necessary to take immediate action to protect life or property? it will be permis sible to proceed as necessary? reporting the problem to supervi sion as soon as possible. 20. Work inside or near an opening to the cooling lower basin renuires a Safe Work Permit. A life .jacket must be worn. A O34435 CONFIDENTIAL PURIFICATION AREA HURRICANE PREPAREDNESS LETTER WAR 28 1988 J.T. ADAMS IN THE EVENT THAT WE FEEL THE FULL FORCE OF HURRICANE DANNY THIS EVENING, THE FOLLOWING JOBS SHOULD BE ACCOMPLISHED BEFORE SHIFT CHANGE THIS EVENING: 1. ALL FIRE EXTINGUISHERS IN THE PURIFICATION AREA, THAT IS FROM THE COLD TRAIN THROUGH C-152 AND K-120 AND K-130, SHOULD BE TIED SECURELY TO THEIR SUPPORT BEAMS. THIS ALSO INCLUDES THE ROLL AROUND TYPE MONITOR GUNS. 2. WIRE ALL STEP LADDERS DOWN. 3. MAKE A CAREFUL INSPECTION OF THE AREA TO BE SURE THAT NO OBJECTS EXIST THAT COULD BE PICKED UP BY THE WIND AND CAUSE DAMAGE TO ANY EQUIPMENT. IF SO, TlE THEM DOWN OR POSITION THEM SO THEY DON'T PRESENT A HAZARD. IN THE EVENT OF A HURRICANE, WITH WIND GUSTS ABOVE 98 MPH OR SUSTAINED WINDS OF 75 MPH, IT WILL BE NECESSARY TO SHUT THE PLANT DOWN AND SECURE IT SO THAT NO PERSONEL ARE REQUIRED TO VENTURE OUTSIDE. THE FOLLOWING GUIDELINES SHOULD BE FOLLOWED FOR THE AREAS INCLUDING THE PROPYLENE AND ETHYLENE REFRIGERATION MACHINES, THE COLD TRAIN, C51, C52, THE REACTOR AREA, C150, C151, AND C152: 1. DECREASE THE LOADING ON BOTH GAS TURBINES TRYING TO BACK THE COMPRESSOR BACK TO MOP BEFORE ACTUALLY TRIPPING THE MACHINE. 2. AFTER TRIPPING THE TURBINES, SPIN FOR 5 HOURS AND PUT ON TURNING GEAR MAKING SURE THAT THE T7 AVERAGE OR AVERAGE BASKET TEMPERATURES ARE BELOW 100 DEGREES CENTIGRADE. RUN ON TURNING GEAR FOR AS LONG AS POSSIBLE, THEN SHUTDOWN AND CUT THE LUBE OIL SYSTEMS OFF. WATCH THE TURBINE BEARING TEMPERATURES FOR A SHORT TIME AFTER SHUTTING THE OIL OFF TO BE SURE THAT THEY DO NOT OVERHEAT. BE SURE THAT ALL STEAM TO THE HELPER TURBINES IS BLOCKED IN BEFORE SHUTTING THE LUBE OIL SYSTEMS DOWN. 3. EQUALIZING OF ECONOMIZER LEVELS SHOULD BE DONE BEFORE SHUTTING DOWN THE PROPYLENE MACHINE. IF P-124 IS NEEDED, USE IT TO GET LEVELS TO AN OPTIMUM POINT. CHECK ALL PROPYLENE EXCHANGERS BOILING OUT AS MUCH PROPYLENE BEFOREHAND AS POSSIBLE. WHEN EACH IS SECURE, CLOSE A BLOCK VALVE AT EACH CONTROL STATION SUPPLYING PROPYLENE TO EACH EXCHANGER. WATCH THE PRESSURES IN EACH ECONOMIZER. THE PROPYLENE SYSTEM HAS SEVERAL LEAKING POSISEAL VALVES. 4. THE ETHYLENE MACHINE SHOULD BE BROUGHT DOWN AFTER K-120. MAKE SURE THAT THE UNIT IS SLOW ROLLED FOR A MINIMUM OF 1 HOUR BEFORE BRINGING IT TO A STOP. AGAIN CUT OFF LUBE OIL, BUT BE SURE TO WATCH BEARING TEMPERATURES. DO NOT KEEP THE TURBINE CASE ON TK-130 HOT. CUT OFF ALL STEAM. REMOVE LEVELS IN ALL ETHYLENE EXCHANGERS AND BLOCK IN THE CONTROL STATIONS. WATCH PRESSURES IN THE ETHYLENE DRUMS. DO A 034436 CONFIDENTIAL MAR 2 8 1988 5. THE COLD TRAIN SHOULD BE ISOLATED BY CLOSING THE BLOCK VALVE ON THE OUTLET OF S-40A/B. THE C51 BOTTOMS LEVEL SHOULD BE BROUGHT DOWN TO A MINIMUM BEFORE K-120 IS TRIPPED. THE COLD TRAIN DRUM LEVELS SHOULD BE LOWERED AND VAPOR BLOWN THROUGH EACH DRUM BACK TO C-51 BEFORE THE PLANT IS TRIPPED. THIS WILL MINIMIZE THE LIQUID IN THE SYSTEM. WHEN OVERHEAD FLOW DROPS OFF, SHUT DOWN THE TURBOEXPANDERS AND BLOCK IN THE LUBE OIL SYSTEM. PRESSURE CONTROL THE OVERHEAD OF C-51 THROUGH THE JOULE THOMPSON VALVE. FINALLY, BLOCK IN THE LEVEL CONTROLLERS OUT OF THE D-50S. 6. BEFORE K-120 IS TRIPPED, LOWER THE C52 BOTTOMS LEVEL TO A MINIMUM MAKING SURE THAT C2S ARE HELD IN SPEC. WHEN MINIMIZED, BLOCK IN THE BOTTOMS OUT AND STEAM TO THE REBOILER. FINALLY SHUT DOWN THE REFLUX PUMPS. 7. CLOSE FIC 1819 TO THE REACTORS AND BLOCK IN THE INLET AND OUTLET OF BOTH Cl5OS. MAKE SURE THAT THE HYDROGEN TO THE REACTORS IS BLOCKED IN AND THAT THE REACTORS HAVE BEEN TRIPPED. MAKE SURE THAT THE BYPASS OUT OF THE SPARE C-150 IS CLOSED. BLOCK IN THE Cl50 BED PURGE TO C20 AND LEVEL CONTROLLERS ON THE KNOCKOUT DRUMS 5140,141,142 TO C20. 8. AS THE PLANT IS BEING BROUGHT DOWN, TRANSFER THE BOTTOMS LEVEL OF C151 TO C152. LINE UP THE OVERHEAD OF C-151 TO FUEL GAS AND PRESSURE CONTROL TO THAT HEADER. WATCH THE METHANE IN C-152 OVERHEAD. WHEN LEVEL IS MINIMIZED, BLOCK IN THE BOTTOMS OUT OF C-151. BLOCK IN THE PROPYLENE OUT OF THE REBOILER AND SHUT DOWN THE REFLUX PUMPS. 9. LEVELS IN C-152 SHOULD BE MINIMIZED BEFORE SHUTTING DOWN THE PLANT. THE OVERHEAD MATERIAL SHOULD BE LINED UP TO VINYL AND SENT OUT UNTIL THE MATERIAL SPEC IS EXCEEDED. BE SURE TO COMMUNICATE WITH VINYL. LINE UP THE DISTRIBUTION SYSTEM SO THAT THE OVERHEAD OF C-152 GOES TO FLARE. WE CAN PRESSURE CONTROL AT THIS POINT. THE REBOILER PROPYLENE FLOW SHOULD BE BLOCKED IN AT THE REBOILER OUTLET AFTER K-120 IS TRIPPED, AND THE REFLUX PUMP SHOULD BE SHUT DOWN. THIS IS A BRIEF OVERVIEW OF HOW THE PLANT SHOULD BE LINED UP DURING MAXIMUM HURRICANE CONDITIONS. ANY QUESTIONS REGARDING SPECIFIC LINEUP OR VALVE STATUS SHOULD BE ANSWERED BY THE SUPERVISOR OR AREA ENGINEER. Oo COlSlfr " 0344-5-, rD^UA,