Document Qzvwq6nBnkb0noq6ZoXRYNO4
466
CHAPTER 24
1948 Guide
Hot Water Heating Systems and Piping ':
467
Fig. 12. Performance Chart for Circulating Pump
In determining sizes for the piping from the main to any radiator, the resistance in the radiator circuit such as B-C (which has a load of 9 Mbh) is made equal to the resistance in the main from B to C which, if there are 3 ft of main between connections, is 3 x 320 ' 960 milinches. If the total equivalent length of the radiator circuit determined by use of Table 1 is 32 ft, the radiator circuit B-C will be sized for a friction loss of 960 + 32 = 30 milinches per foot, for .which in Table 2 a M in. pipe is found to supply 8550 Btu per hour and will be considered ample.
Other radiator circuits such as D-E, F-G etc. can be sized in a similar manner.
Two-Pipe Gravity System (with Reversed Return) :
Example 6. Select pipe sizes for the two-pipe gravity system shown in Fig. 13. The center plane of the highest radiator is 8 ft above the center plane of the boiler. Assume a 180 V flow temperature and a 150 F return temperature.
Solution. The piping should be sized so that the frictional resistance at the desired rate of flow is equal to the available circulating head.
From Fig. 1 at 180 F flow and 150 F return temperature the available head is 118 milinches per foot of height of 8 X 118 = 944 milinches total for the highest radiator. The longest circuit from boiler to radiator and back to boiler must therefore have a resistance of 944 milinches. The tongest circuit (see Fig. 13) is A-D + D-H + H-N containing 38 ft of pipe and, if 50 per cent is added for equivalent length of fittings, the equivalent length is 57 ft.
The circuit should then be designed for a friction loss of 944 -s- 57 = 16 milinches per foot (approximately).
The pipe size may be found from Table 2 at 16 milinches per foot as follows:
Section
A-B B-C. C-D D-E E-F
Load Mbh
Size of Pipe for 16 Milinches per Foot
58 2
31 20
I\Xx
16
6
Section
G-H H-K K-L L-M M-N
Load Mbh
Size of Pipe for 16 Milinches per Foot
11 1
19
25 31
1li/42
58 2
Pipe sizes to the radiators may be sized for the same resistance per foot. From Table 2 at 16 milinch per foot the sizes will be selected as follows:
Radiator----Load. MbhTM Pipe size. In.
#l #2 #3 .#4 #5 #8 11 8 6 6 24 3 l 1 X X 1X X
A hot water heating system will adjust its rate of flow until the friction loss balances the available head. It is therefore self-correcting in regard to.small errors made in selection of pipe sizes.
Two-Pipe Forced Circulation System
Example 6. Select pipe sizes for the two-pipe forced circulation reversed return system having a total load of 159 Mbh shown in Fig. 14. Assume a difference of 20 deg in supply and return water temperature. The total equivalent length of the longest circuit is 180 ft. The gravity circulating head due to difference in temperature may be disregarded in design.
Solution. The water to be circulated is 159,000 -r- 20 = 79,500 lb per hour or-^252_ 60 x 8
= 16.5 gpm. From a pump performance chart such as Fig. 12 it is found that 16.5 gpm ! will be delivered by. a 1 in. pump against a 3 ft head (36,000 milinches) or a 1M in. pump against a 4,5 head (54,000 milinches).
The longest circuit including the supply and return main and the longest radiator circuit is 120 ft and, if 50 per cent is added for friction loss in fittings, the equivalent length is 180 ft. If the 1 in. pump is used,' the piping will be sized for 36,000/180 =200 milinches per foot, resulting in selection from Table d of a 2 in. main for.the Section A-B which supplies. 159 .Mbh. The large difference in pump and main size, as well as. the low velocity resulting from the 200 milinch per foot friction loss, indicates that the l)i in. pump should be considered. The design friction loss, if the 1M in. pump is used, can be 54,000/180 .= 300 milinches per. foot and at this friction loss Table 2 will indicate the pipe sizes for the various sections in Fig. 14 as follows:
Section
A-B B^C C-D D-E E-F ! F-G
Supply
Mbh 159 91 75 63 49 37 . 16
Pipe Size, In.
iliIxxXH
1
1x
Section
J-K K-L L-M M-N N-O O-P P-Q
Return.
Mbh
16 28 42 54 75 91 159
Pipe Size, In.
HX
1 1
12a
The radiator circuits may also be sized for the same friction loss, 300 milinches per foot, using Table 2 as follows:
Radiator Load. Mbh Pioe size. In.
#i #2 #3 #4 16 12 14 12 XXXX
Where circuit divides, use H in. branch to #5 and X in. to #6 radiator.
#5 and #6 21 X*
#7 16 X