Document Qky0wwbJ7ZqjegMQpDDyebXM8

f CYAMAFV3/EJ Request For Capital Expenditures/Retirements VISION OR COMPANY Organic Chemicals LOCATION Division J.O. CONTROL POINT Chicaao Plant JOB TITLE 097 Purchase and install a Sulfuric Acid pump. REPORTING CLASSIFICATION DATE APPROVED JOB ORDER NO. Cl 5/18/81 OC-5380 SUMMARY OF AMOUNTS DESCRIPTION LOCAL CURRENCY U*S. DOLLARS e s t ima t e d p r o j e c t c o s t S 3477 DISMANTLEMENT EXPENSE TRANSFER EQUIPMENT GROSS AMOUNT FOR APPROVAL ! ',$35'77 ::' 1 LESS TRANSFER EQUIPMENT LESS SALVAGE OR TRADE-IN ALLOWANCE NET CASH REQUIRED (cor-3027) .$3'577 " J RETIREMENT DATA COST DISMANTLEMENT LESS SALVAGE AMOUNT 876 100 TOTAL - CHARGE RESERVE 976 DESCRIPTION AND REASONS REQUIRED ECONOMICS os called for in General Procedure Memo#3 Attachment C. (Attach calculations) ECONOMICS PERIOD NET SALES NAT (PRO f i t /s a v in c s ) TOTAL INVESTMENT % ROI (ON TOTAL INVEST.) INTERNAL RATE OF RETURN; PAYOUT OFiNEW FIXED CAPITAL REV.# 1 ! 2 ! ' 3' M '4 5 ! i. 'i 6 . Mi 7 REVISION DETAIL (c r o s s a mo u n t s ) dat e a mo u n t CUM. AUTHORiZ ATIDN- Funds of------------------------------------------------------------------------------------------------------------------------------- $3577 are required to purchase and install a sulfuric acid pump for use in the manufacture of lead sulfate Heat stabilizers. Description Stainless Steel Pump Acq. Cost 876 Acq. Date 6-71 Disposition Scrap SUMMARY OF ESTIMATED COST - Detoils on GOF-3027 ITEM NO. DESCRIPTION ESTIMATE NO. STARTING OATE COMPLETION DATE ^ IUO tfhen aDDroved after approval MATERIAL LABOR ENGINEERING TOTAL 1 Acid pump 2950 2 Freight 50 3 Illinois Sales and Use Tax 4 Dismantlement 177 NET CASH REQUIRED ACCOUNTING TREATMENT Dr. Cr. Dr. Dr. Dr. $3300. P. P. & E (2A320) $876 P. P. & E (61--320) $876 Res. for Depr (61-320) $100 Res. for Depr (68-320) $177 Expense as Incurred DEPR.RATE 7 1/4% 3177 200 100 100 300 APPROVALS 100 3250 50 177 100 3577 04/ ntni x ACCOUNTING TREATMENT / ECONOMICS APPROVH) BY DIV. CONTROLLER (CHECK B OX(E S 0 7 POST AUDIT PERIOD / DAT E d/M/Sj P.OST AUDIT DUE DATE DIVISION PRESIDENT/DIRECTOR DISTRIBUTION^^. CORPORATE O FFI CER 5-77 NA 3006 REV. 5-77 2 OC-5380 5/18/81 Page 2 of 3 DESCRIPTION AND REASONS REQUIRED Proposed Work and Cost Funds of---------------------------------------------------------------------:-----------------------------------$3577 are requested to purchase and install a sulfuric acid pump for use in the manufacture of lead sulfate heat stabilizers. Present Situation The manufacture of lead sulfate heat stabilizers requires 520 pounds of`concentrated (93%) sulfuric acid per 5,000 pound batch. The acid is pre-weighed in a tank and pumped to a tank above the reactor by way of a submurged pump. The sulfuric acid is then gravity feed to the reactor after being diluted with water. The present twenty year old submurged sulfuric acid pump is in poor condition and has recently been repaired. This pump has a. very limited life, and replacement parts are no longer available. Justification If Cyanamid is to continue as a major supplier of lead sulfate heat stabilizers budgeted for 2.7M pounds per year, the twenty year old sulfuric acid pump must be replaced. Commercial Factors This order supports a plant budget for lead stabilizers as follows: (k$/lbs.) Sales lbs. $ Marginal Income $% POS $% Budget all stabilizers 1981 6,400 Budget sulfate stabilizers 1981 2,659 First quarter sulfate stabilizers 1981 691 5,207 2,006 507 2,337 883 329 44.9 1,512 43.9 600 64.9 288 29.0 29.8 56.9 N14634.01 CYWI 25-0007337 ! OC-5380 5/18/81 Page 2 Page 3 of 3 Details of Proposal A Taber one H. P. immersed acid pump will be installed as a direct replacement, delivery is 18 weeks from receipt of order. Alternatives Considered An external pump would not provide the safety margin the submurged pump provides. Any other type of pumping system would require expensive modifications to the present system. Production Factors This proposal will not alter product quality or production rates. Contingent Future Commitments This proposal will not require additional funds to complete. Risks No operating risks are involved. Concise Summary Replace a worn out twenty year old pump to enable the uninterrupted production of lead sulfates. CYWX 25-0007338