Document QkQ7aLV5jB3YdaBjewyRkpk96
s .v .s Za SJ, 247
( MAyUALs-J
CG 4
CODE KQ-909-D * PKG
Mi 1982
F2H77
DATE STD,'HRS.
LOT NUMBER \ _4. &
TIME
CG CODE-
PQ LOT ,,
LBS
01 YC-16-B 9#
/00 jC
01 YC-16-B 93 eztni
le&y,
.01 YC-16-B 93 te/ddVt 3CSQ / ,
DATE PRINTED
Z/2S./B2^
rPRr<O! CESSES
APPROVEpBr^"'
{5-KKlO-909-P <C> FWP 03/25/82 < >.
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<>
< )'
JOB NAME: 04KG909DMC
EST. WT. 5243* LBS.
REG. NO . </0
NON-BLEEDING
1 EQUIP
1 1 .NAME : KROLOR" ORANGE Y
USE LBS
"BEFORE USING SV, MAKE SURE THAT N-28-D LINE .
IF ANY IS BLANKED OFF.. "
RUN 60"<990 G) WATER IN V-211 . SET AGITATOR ON
HIGH SPEED
`
WEIGH IN DRUM AND POUR IN
QP-l DUMP IN AND STIR 5 MINS.,
-r i Rr ECORD: STAR__T__^_^_;4_M__*r^. '
FIN _
JUST TO 75" <1275 G) *NOTE: VOLUMES HIGHER
Th a n 75* ma y c a u s e d u s t in g in e x h a u s t 'h o o d .
WITH AGITATOR .ON LOW SPEED PUMP. V-211 THRU
HOMOG AT 2800-3200PSI INTO V-208
WHEN V-211 MTY,WASH COLOR,THRU HOMOG WITH MIN
JDF HOT WATER AT 2800-3200 PSI INTO V-208
``J^^ECORD: V-208 VOL-.4&L_" & ADJUST TO 54-* <1890G)
IMSF'ECT HOMOG STRAINER f. CLEAN IF NECESSARY
480 7iX50
ACCT NCODE LBS --- ----- -I
32-D 480 YC16B-
RUN 10"- <514 G) WATER INTO V-JJj START AGITATOR & INSTALL TEMP CHART
PUMP V-208 THRU HOMOGjg.4g00-5200 PSI INRECORD.::,. TIME START il^Z^2fJZrJTrOTOTTiAL MINUTES
IF HOMOG'PRESSURE FALLS BELOW 4800 PSI, 3-WAY VALVE'WILL RECIRCULATE SLURRY TO V-208 WHEN V-208 MT, RUN IN 5" <240 G) WATER & POMP
THRU HOMOG AT 4800-5200 PSI INTO SV
I
349 J>H^,J~WHILE'"H0M0G7^RUN~6^~?284^GT"'WAfERr"lNT0'"v-349~>"
& j^C^RUN 1 GOO* WATER INTO V-384 & HEAT TO 110-120F
384 *>f4>r1&IGH INTO V-384 i PUMP TO V-349'
' 2500
If&jTRUN 1000# WATER INTO V-384 8< PUMP TO V-349
3-^iC I ADJ V-349 TO 19" X8P9 G) f, STIR 15 MIN
^TlT i RECORD DENSITY/ ,,*Lj L_C/ML < 1.091-1.094)
,4 ,
____ ________ ________________________________ _j j u m.q .
SV S-11 HOMOG COMPLETE* ADJ SV TO 60" <3084 G) |
RECORD: PH JJL`J & ADJ TO 11.1-11.3 USING N-7-D I
4
I
DILUTED
TO
5%
<10 PARTS
WATER
TO
1
PART N-7-D) ASSUME 50%
|
L
I SIPHON N-7-D INTO larT'HEAT TO 190-194*F
SV IN
8 RECORD: 55-65 MIN
PH 6
RLEC'ij:bHT/f*^L*F
I I & RECORD :/4y_.#F
NOTE:: STRIKE MUST BE STARTED IMMEDIATELY ON
COMPLETION OF HEATING.
tyuip MENT
I PAGE 2 CG- 04 KQ-909-D OOHTYP JOB 'NAME: 04K0909DMC
USE | N- I ACL 1 LBS U CODE I LBS
-ILE HEATING SV, RUN 49*
V-343
.
R IN FROM V-366
IR 15 MIN OR LONGER
'CORD: 'DENSITY^2d2LG/ML
(1348 G) WATER INTO - ..7 j
/GAL ,JEg 'A4.
<1 .018-1.020)
II
_____ I 27-D | 373
II
.i
f:
WHEN S 20 HEATING COMP :TE, RECORD: PH.
f v-343 ACID PUMP AT '"SETTING <225 MIN)
ET V-349 SILICATE PUMP AT 54 SETTING <180 MIN)
IMMEDIATELY METER IN V-343 6 V-349* MAINTAIN SV
AT 190-194*F DURING STRIKE
RECORD:
START
FmiSH|^
MINUTES
V-343 j
V-349 J
& .<w 1
TIME V-343
V-349
SV NORMAL
AT 20 MIN 2:
INCHED <46>.
40 MIN "
(41):
.1 HR
<37),
2 HRS 'tfSn <2
3 HRS X -,< 1
FINISH sSljJ < )__ _
INCHES
< 17) CL
<15>a (13)/jL
< 6>JZ < 0)tZ-
PH
9.3-10.0) <9.3-10.0) <9.3-: 10.0) <9.3-10.0)
(9.3-1010) < 715-8.5)
NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR/ STOP
PUMPS 6 SEE SUPV* IF FINAL PH IS ABOVE
8.5/ ADJ TO 7.5-8.5 6 RECORD:_____PH
ASSUME 77%
WFpagff
-
27-D *S0 "V--rjtMiil 20 '"'A
-0
60* <465 G) WATER TO V-385 ADD & STIR FOR 2 MIN FOR S 63
ASSUME.50%
I I .. 296 | 7-D I 148
RING STRIKE CHECK* LEVEL IN V-3S7. LOW LEVEL 'LIGHT IS NOT LIT, GO TO S-37 LOW LEVEL, LIGHT IS LIT, VERIFY BY CHECKING' t h a t l o u Le v e l p e g in v a t is a b o v e s u r f a c e VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW TEARATE ma k e -u p p r o c e d u r e .
IJ 1. RUN. CN 27* <268 GAL).' DO NOT MAKE UP THIS O CUTION MORE THAN 30 MINUTES IN ADVANCE-
r DELAY BETWEEN END OF STEP 43 HEAT-UP AND ?TART OF STEP 53 HOMOGENIZATION SHOULD BE tS THAN 30 MINUTES. ON STEAM 6 AGITATOR JST TO 37-' <366 GAD AT 17S-182*F
BADGER METER FOR 590* PUMP IN- FROM V-387 THRU UNDERSURFACE
TRIBUTORS'AS FAST AS POSSIBLE
(4^>^SyJ^bFF PUMP
** ,
" 30 MIN AT 178-182*F FOR S 53 14-<TD0^NOT SHUT. OFF AGITATOR
~Sv"T4jn"w5EN"V-349~MTT"RiNsi"lN~WlfH"MINlMUM"WAflR-6"
I SEX PUMP AT ZERO SETTING
10 I46TF WHEN V-343 MT, RINSE IN WITH MINIMUM WATER 6
I jy' TURN OFF PUMP MOTOR
,
1441 f|I STI IR 60 MIN AT 490-i94*F &
I
482 169-A 482 54 155--A 54 54 160-A 54
l
DUP050046950
EQUIPHENT
SV 10 C-DNT
| PAGE 3 CG 04 0^09-0' i COMTYP JOB NAME- 04KOPO9DMC
USE ! N- ACCT LBS i CODE LBS
T-TO 19S-200*F IN^S-IO MIN
CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE
MP
'EN,V-388 DISCHARGE VALVES TO STEARATE PUMP
LET' '*
*,;**
OPEN WATER VALVE AT STEARATE PUMP 4, RUN WATER '
RU HOMOG' AT 2900-3100 PSI TO SEWER
WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE
SV & CLOSE VALVE TO SEWER
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
TURN ON PUMP 4. HOMOG V-388 TO SV AT 2900-3100
MAINTAIN- SV AT 1,98-200*F.
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
T ^TF&RATF' F*I!MP
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
ER FROM HOT WATER MIXER
OFF HOMOG & STEARATE PUMP
5 MIN AT 198-200*F
.
SHUT OFF STEAM
IN ALUM USING BADGER METER
USH ALUM J-INE WITH WATER
CORD: PHjfiX <3,4-3.8)
IF NECESSARY, ADJ PH TO 3.4-3.8 (DOWNWARD ONLY)
I & RECORD: PH'_____ NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA BADGER METER. STIR
5J&U. AFTER EACH ADDITION.
ASSUME 50%
IN N-7-D FROM S-32 IN 4-6 MIN & STIR 5 MIN
RECORD : PH Wi^`(6.2-6.4) & IE NECESSARY, ADJ
TO PH 6.2*6.4 & RECORD: PHASSUME 78%
-DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50%
SIPHON N-7-D INTO SV
DO NOT STOP AGITATOR
-
950 115-D
115-0 ! 27--D &J5.-.I 7-D
475
bsiod/b friWM
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